Zootec Double II Pneumatic Vaccinator

Two Syringe System

User Manual

Route du Breuil - 78550 Bazainville - France

Tél : 33 1 34 87 61 69 - Fax : 33 1 34 87 68 34
Email : [email protected]
www.zoo-techniques.com
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User Manual Table of Contents
The Zootec Double II vaccinator was developed 1. Safety 3
and manufactured by Zoo-Techniques located in
Bazainville, France (40 minutes southwest of Paris). 2. General Characteristics 3

For 36 years, Zoo-Techniques has offered robust, 3. Presentation of the Machine 4

high quality, and innovative machines throughout the - Case and cover
poultry industry. - Pneumatic drive unit and syringe
- Pneumatic control unit
The Zootec vaccinator’s simple design has always - Next Generation Twin Touch Plate
been a major benefit. The Zootec Double II includes
4. General Recommendations 5
upgrades that further strengthen the device’s safety
and efficiency. The upgrades are exclusive to Merial. 5. Recommended Needles 5
The manual provides instruction on how to install 6. Injection Methods 5
and use the Zootec Double II vaccinator properly. It
is highly recommended that you thoroughly read the 7. Machine Startup 6
manual prior to installing and using the machine.
8. Priming the Syringe 7
For all commercial orders and technical service,
contact your local Merial representative. 9. Adjusting the Needle and the
Injection Depth 10

10. Vaccinating Day-Old Chicks by

Subcutaneous Injection in the Neck 11

11. Daily Maintenance 12

12. Syringe Kit Replacement

(every 50,000 injections) 12

13. General Troubleshooting 13

14. Syringe Troubleshooting 13

15. N
 ext Generation Twin Touch Plate
Troubleshooting 14

16. Spare Parts 15

17. Spare Parts List 21

18. Contact Customer Service 26

19. Air Flow Schematic 26

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1. Safety 6)

1) Read the manual carefully before using Never touch both

the machine. of the push buttons
with your fingers
2)  What to do in the event of an accidental injection simultaneously.
of an inactivated, oil emulsion poultry vaccine to
a human?

If injection has occurred in the finger or the hand,

remove your watch, and all rings and bracelets
immediately.

Note: Prior to starting any vaccination process, it

Always use a tool
is recommended to remove your watch, and all
(screwdriver, etc.)
rings and bracelets.
to activate the
In all cases, see a doctor urgently and inform side button of the
him/her that you have been injected with an twin touch plate while
inactivated, oil emulsion poultry vaccine. pressing the other
button with a finger
3)  For any maintenance issues or replacing the to check the needle
needle, turn the machine off and disconnect the position.
air to the machine. The pressure gauge should
read 0 psi (0 bars).

7) Before the start of each new day of vaccination,

check the adjustment of the needle position.

Remember: Only properly working parts can

assure that the vaccinator performs at its peak.

2. General Characteristics
The Zootec Double II is a pneumatic vaccinator that
ensures an automatic vaccination of day-of-age
poultry birds (chickens, ducks, turkeys, guinea fowls,
etc.) via subcutaneous injection in the neck. It is
4)  Be sure the end user has been properly trained equipped with the Merial Next Generation Twin Touch
on all aspects of the vaccinator and they have Plate that improves vaccination accuracy and speed
received a copy of the user guide. while reducing the risks of injury to the operator and
chicks. Injection volumes range from 0.1 ml to 0.5 ml
5) Replace the defective parts or consumable spare depending on the syringe. The vaccinator is designed
parts with new parts that have been supplied by for one operator and can vaccinate up to 3000 chicks
Zoo-Techniques. per hour. The correct cadence for a good vaccina-
tion is 2,500 chicks per hour. The machine requires
external supply of compressed air with a pressure
comprised between 6 to 8 bars (85-120 psi). Pressure
will then be regulated to 5-6 bars (73-85 psi) inside
the machine.

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3. Presentation of the Machine

Case and Cover

Using fabricated stainless steel for the case and ABS
plastic for the rear cover, the Zootec Double II model
is more ergonomically designed and easily cleaned.

Pneumatic drive unit and syringe

The pneumatic cylinder provides a powerful
driving force for the system. The unit
contains a shock absorber to eliminate
excessive pressure on vaccine in the syringe.
It is designed for trouble-free operations to
rhythmically and effectively operate over a
wide range of air pressures with the capability
of 5,000 cycles per hour. With the unit in
good operating condition, it can vaccinate up
to 3,000 chicks per hour with either a chick
belt or a box of 100 chicks at a time. Normal
operating pressure is 5-6 bars (73-85 psi).

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Syringe 6. Injection Methods
The syringe is a precision device that is manufactured The single/double switch (ZT368) allows you to
to the most stringent of tolerances to deliver an choose from two different injection methods. The two
accurate and consistent dose. Unless otherwise injection methods are as follows:
specified, the Zootec is supplied with syringes that
deliver a fixed volume of 0.1 ml to 0.5 ml depending
on the piston size using water or oil-based vaccines.
Method I: Single injection
Half-dosage fixed volume syringes such as a 0.15 ml
dose are also available upon request. Any syringe
change does not require new machine settings.

Pneumatic control unit:

The pneumatic control unit is the control center
for pneumatic operations. It includes the air filter
regulator, the air circulation system, the external
counter controls, control, a pressure gauge, and Method “I” allows the injection of one vaccine with
an air coupling. one syringe through one needle. Do not forget
to change the secondary syringe inlet spacer
Next Generation Twin Touch Plate: (ZT625NS) with the single injection inlet
Provides an accurate and safe positioning of each spacer (ZT624) prior to use.
chick for subcutaneous injection. The tip (ZT402)
of the plate can be removed for skilled operators to ZT624 ZT625NS
better simulate the old style retention plate.

4. General Recommendations
• I n order to avoid being injured by the needle,
all adjustments or repairs to the machine
must take place while the air pressure is
turned off (on/off test switch (ZT367), the
air inlet is disconnected, and the needle is
ZT626
removed from the syringe.
Never operate the machine without the syringe.

Method II: Double injection at the

same time (simultaneous)
5. Recommended Needles
Needles with Luer-Lock-Type hubs must be used.
These hubs may be made of plastic or metal.

Recommended needle sizes:

•  .9 mm (20 G) x 25 mm (1 inch) for a
0
0.2 ml injection of Marek’s vaccine or a
0.1 to 0.2 ml injection of an oil-based
vaccine. Method “II” allows the injection of two different
Note: Another option for larger volume doses of an vaccines with two syringes through one needle
oil-based vaccine is a 1 mm (19 G) x 25 mm (1 inch) simultaneously.
needle.

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7. Machine Startup
•  ompressed air should be supplied by a
C •  ush the on/off test switch (ZT367) located
P
standard air compressor. Although the on the front of the machine.
machine has its own filter, it is recommended
•  et the working pressure of the machine to
S
to use an air compressor equipped with its
5-6 bars (73-85 psi)) on the pressure gauge
own filters. Remember to drain the residual
(ZT01NS) by adjusting the working
water in the compressed air tank of the air
pressure using the filter regulator (ZT17NS)
compressor once a week. The Zootec Double
if necessary.
II filter should be checked every month and
drained, if needed. •  hoose the injection method that you want
C
with the single/double switch (ZT368).
• I nstalling an air dryer with the compressor
will help achieve the best air quality. • Mount the bottle holder on the machine.
•  onnect the female air connector (ZT24NS)
C •  djust the batch counter and reset the
A
to the male air connector on the left side of totalizer counter to position “0”.
the machine (ZT23NS).

The syringe connector (ZT21B) is preset on the primary air cylinder at 4 cm. This is
ZT50D
4.0 cm
ZT21B the distance from the middle dividing plate (ZT50D) and the front of the black piece
that holds the syringe piston end (ZT83M).

3.6 cm The secondary syringe spacer pusher (ZT212) is pre-set on the secondary air cylinder
at 3.6 cm. This is the distance from the middle dividing plate (ZT50D) and the front
of the black pusher button.
ZT212

These settings are important to ensure a good injection quality from the syringes
and should also be taken into account anytime an air cylinder or associated part is
replaced.

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 The batch counter (ZT02) permits you to count the quantity of chicks per box. Press
the upper button (1) and simultaneously preselect the number on the counter using
1
the lower buttons (2). When the number is reached, the machine will emit an air
signal inside the machine and will stop functioning. Press the reset counter push
button (ZT14) on the top cover to restart the machine. Pressing the batch counter
(1) can also restart the machine.
2

The totalizer counter (ZT03) is used for totalization of daily vaccinations. The totalizer
counter can be reset to zero at the beginning of each vaccination period by pushing
the reset button (1).

8. Priming the Syringe

Installation and removal of the syringes:

A) Loosen the syringe holder nut then gently lift the lid
clamp of the connector syringe (ZT21B). Hold the
A B primary syringe by the syringe end piece (ZT83M)
and create a gap between the syringe piston end
and the connector syringe (ZT21B).

B) The primary syringe can then be carefully taken

out of its housing by holding it with both hands.
Once the syringe is safely removed then close the
lid clamp of the connector syringe (ZT21B).

Remove the secondary syringe by following step B.

To reposition the syringes, the steps mentioned above will be repeated in the reverse order, using both hands
to reinsert the syringes.

Important: With the primary syringe safely

installed and fastened in place, make sure there
is no free play between the syringe end piece
(ZT83M) and the syringe holder (ZT21B).

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Priming the syringe: Option 1
Caution: Be sure the O-rings are clean and lubricate them with food-grade silicone lubricant spray or
oil spray vaseline (ZT101) before starting the priming process, if necessary.

1)  ang a bag or bottle of vaccine on the

H push the piston into the body until it is com-
vaccine holder. The diluent bag may contain pletely inserted. If the piston resists, do not
dye. Clamp the vaccine line. force it. Remove it and start the process over.

2) R
 emove the syringe piston from the syringe 7) O
 nce the piston is completely inserted,
body and lay it beside the machine. Do not loosely hand-tighten the piston hex connector
touch the piston with your fingers. Un-clamp to the body.
the vaccine line and let the vaccine flow
8) M
 anually pump the piston several times until
through the line via gravity. Pinch the end of
the system is completely primed. Fully tighten
the vaccine line to stop the flow of vaccine
the hex connector using the key provided.
once the line is completely filled. Hold the sy-
Avoid over tightening the hex connector.
ringe body upright and fill it with the vaccine.
9) V
 erify the dose for the primary syringe by
3) O
 nce the syringe is full, connect the vaccine
placing it into the top section of the syringe
line to the syringe inlet (ZT64M). (see page 14)
holder, connecting the air line, and activating
4) C
 heck for any vaccine leaks around the inlet the machine 10 times into a graduated test vial
and outlet ports. (ZT84). For the secondary syringe, manually
pump the piston 10 times into a graduated
5) W
 ithout touching the piston with your fingers,
test vial.
prepare to insert it into the syringe body.
10) Position both syringes in the syringe holder
6) B
 e sure the piston and syringe body are lined
and check the combined dose of both
up perfectly before inserting the piston. Slowly
syringes by pressing the touch button trigger.

The dose can be verified by measuring the volume collected in a graduated test vial
(ZT84) after 10 injections. This process can be performed with or without a needle.

If the dose is incorrect:

• Check for air or dirt in the front of the syringe.
• Check to see if the piston gasket is damaged.
Solution: Clean or replace

Very important: Make sure the O-rings, kit springs, tac valves and fiber washers are changed after
50,000 injections and the syringe is kept clean.

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Priming the syringe: Option 2
The syringe should remain intact during the priming process.

1)  ang a bag or bottle of vaccine on the vaccine holder. The diluent bag may contain dye. Clamp the
H
vaccine line.

2) U
 n-clamp the vaccine line and let the vaccine flow through the line via gravity. Pinch the end of the
vaccine line to stop the flow of vaccine once the line is completely filled.

3) With the syringe fully assembled, connect the vaccine line to the syringe inlet (ZT64M).

4) U
 sing the vaccine line clamp, push the vaccine through the syringe until reach the syringe tip (ZT62M).
The syringe inlet may need to be slightly loosened during this process.

ZT64M

5) M
 anually pump the piston several times until the system is completely primed. Fully tighten the syringe
inlet.

6) Follow steps 9 and 10 on page 8 to check the dose.

7) Repeat the process for the secondary syringe.

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9. Adjusting the Needle Position (and the Injection Level
and Depth)
Place the needle on the syringe.

Close the machine lid and supply the machine with compressed air. Turn the on/off test switch (ZT367) to the on
position and adjust the pressure to 5-6 bars (73-85 psi). The operator should be twice as careful to avoid any
injury from needle movements.

The syringe will thrust forward and lock into the injection position (see picture).

Extended position: the needle should always be at the center of the needle hole in the cover. If it is not
centered, adjust by loosening the hinge screws on the cover on the front of the machine.

Injection position:
Needle position adjustments must be made
with the needle in the injection position:

The tip of the needle must be oriented toward the

chick’s neck.

Injection point:

The needle length To adjust the point of injection, move the twin touch
is 14-18 mm plate by loosening the two screws (ZT410) that
holds the plate to the lid. Raising the twin touch
plate on the lid will lower the point of injection
in the bird and lowering it will raise the point of
injection. The position of the twin touch plate may
vary slightly depending on the size of the chicks and
operator skill level. There should be a 2-3 mm gap
between the needle and the side button.
2-3 mm

Injection depth/needle length:

ZT911
To adjust the length, move the syringe holder
(ZT311NS) by loosening the two screws (ZT911).
To extend the needle length: advance the syringe
holder (ZT311NS) forward 1 to 3 mm maximum
from center. To reduce the needle length: slide
the syringe holder (ZT311NS) back 1 to 3 mm
maximum. The length of the needle should be
14-18 mm.
ZT311NS
Do not forget to tighten screws (ZT911) after
adjustment.

less 1-3 mm slide more 1-3 mm

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10. Vaccinating Day-Old Chicks by Subcutaneous Injection
in the Neck
Seize the chick at the base of its neck with your left hand. With your right hand, hold the chick’s body and
stretch the neck gently. Position the bird on the machine. The head of the chick must be positioned so that it
pushes against both of the buttons in the twin touch plate. (see picture)

Injection is triggered when both of the buttons in

the twin touch plate are pushed simultaneously.
The top of the chick’s head is pushed against the
top button and the neck of the chick is pushed
against the side button as the operator positions
the chick using their right index finger. Always keep
fingers straight.
After vaccination, the right hand releases the chick
which falls into a container (chick box) signaling that
the injection is complete. Do not move the chick
away from the needle until the injection is complete.

NOTE: The image shows the twin touch plate tip

removed. The tip can be easily removed for more
skilled operators to better simulate the old style
retention plate.

The quality of vaccination can be controlled by examining the necks of the birds vaccinated with a dye for water-
based vaccines. Using a dye is unnecessary for oil-based vaccines, which are generally of a pearly white color
and clearly visible under the skin.

The dye enables visualization of the injection site in the chick’s neck.

Before starting each vaccination, always inject 20 chicks and verify if the vaccination quality is correct. Observe
the chicks for 10 minutes to confirm that there is no discomfort or injury to the chick, or leakage of the vaccine.

Important: If the injection site is too close to the head, then move the twin touch plate up towards
the top of the machine. Recheck injection.

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11. Daily Maintenance
For any maintenance activity or replacement Weekly Maintenance:
of needle, always switch off the machine Lubricate one time per week the following
completely by turning the “on/off test switch” spare parts:
(ZT367) to the off position and disconnecting
the air to the machine. The pressure gauge • Air cylinder rod (ZT19)
should read 0 psi (0 bars).

The machine should be cleaned. The twin touch plate

can be dismantled if needed.

Never use carbon tetrachloride,

trichloroethylene, acetone or any other
strong solvents.

For daily syringe sanitation:

• Flush syringes with alcohol 12. Syringe Kit Replacement

• Disassemble syringes Change the syringe components every 50,000
injections (see ZT66M to ZT701M on the spare
• Soak and scrub all components in hot water parts list).
with liquid soap
The syringe spring (ZT82M) must be changed every
• Rinse all components in clean water
750,000 injections.
• Spray all components with alcohol
First, clean the syringe inlet port that houses the
• Let air dry completely spring. Then install the tac valve in the inlet port cap
All components must be sterilized in a pressure and align the cap with the inlet port while ensuring
cooker or autoclave. the tac valve and spring remain in the correct
position. Tighten the cap onto the inlet port.
Various parts will be lubricated using a food-grade
silicone lubricant spray or oil spray vaseline (ZT101)
after after disinfection of the syringe:

•  ightly lubricate the first O-ring of the

L
syringe piston (ZT80M) and both tac valves
(ZT77M) with with just a drop of a food-
grade silicone lubricant. If you over lubricate,
the O-ring can swell. Reassemble the syringe
immediately. (see item 1 in the syringe
diagram to the right)
1) O-rings (the piston sets the dose)

Remember: Before reassembling the syringe, 2) Springs (inlet and outlet)

be sure all of the alcohol has completely dried.
3) Tac valve outlet for water based and
Lubricate the O-ring and tac valves just prior to
oil based vaccine
starting the vaccination process.
4) Fiber washer

All these parts must be changed every 50,000

injections in order to maintain the syringe in
good working conditions.

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13. General Troubleshooting
With time and normal wear, the syringe is liable to deliver a higher dose at each vaccination. Do not hesitate to
replace it.

Problem Points to be Checked Corrective Measures

After a series of vaccinations, the Vaccination counter has reached Reset the counter to the num-
machine suddenly stops function- zero. ber of vaccinations desired by
ing and a continuous air flow can be pressing the reset button located
heard. on top of the machine or the top
button on the batch counter.

14. Syringe Troubleshooting

Problem Points to be Checked Corrective Measures

Syringe leaks a) O-ring out of order Check to see if all connections
are tight (rear nut, piston
b) Dirt inside syringe
assembly, or inlet syringe
c) Valves out of order or dirty body assembly). Clean or
d) Weak springs replace valves to ensure proper
valve seating.

Replace all damaged or worn

parts (see syringe maintenance).

Syringe makes too many injections a) Insufficient displacement range Check function by manually
for a set volume; this means doses activating air circulation system.
b) Syringe out of order
are insufficient
c) Poor suction of the inlet tac valve Check syringe manually and
replace it if necessary. Replace
d) Needle diameter too small
valves and springs.

Syringe does not make enough Excessive displacement range Check manually (very important)
injections, doses are too large that syringe rear nut is correctly
tightened.

Fully Assembled Syringe Exploded Syringe

ZT80M Indicates
ZT81M Volumes used* ZT625NS
NS

ZT82M ZT627
ZT90 NS

ZT79M ZT63M
ZT622M

ZT77M
ZT83M ZT72M (0.1) ZT62M
ZT73M (0.2) ZT76M NS
ZT74M (0.3, 0.4, 0.5)
ZT626
ZT64M

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 15. Next Generation Twin Touch Plate Troubleshooting

Problem Points to be Checked Corrective Measures

The machine won’t acti- Airflow Be sure the machine is switched to the “on”
vate when both buttons position.
are depressed.
Check for a crimp in the tubing going to the
twin touch plate when the lid is closed.

Disconnect the tubing to the twin touch plate

and check to see if there is sufficient airflow. If
insufficient or no air flow is present, then check
the cell and base (ZT360) inside the control
cabinet and replace if necessary. If sufficient
air flow is present remove the buttons (ZT403)
and sensors (ZT406) from the twin touch plate,
then clean and inspect them for any foreign
objects such as dirt, debris, etc.

The machine activates Tubing going to the twin touch plate. Check for a crimp in the tubing going to the
when only one button is All parts twin touch plate when the lid is closed.
depressed.
Remove twin touch plate and check for pinched
or clogged airline. Remove buttons and sensors.
Inspect all parts for wear or damage clean and/
or replace if necessary.

Be sure both buttons move freely in the twin

touch plate body and are free from any dirt or
foreign substance that might cause the part to
bind.

The machine makes Inspect all components This issue is not typically associated with the
multiple injections when twin touch plate and is most likely a cause of
bird is placed in position dirt, water, oil etc. getting inside the pneumatic
for injection. controls. Inspect all components starting
with the impulse valve (ZT369) and working
backwards through the air logic system.

Remove twin touch plate and check for pinched

or clogged airline. Remove buttons (ZT403) and
sensors (ZT406). Inspect all parts for wear or
damage clean and/or replace if necessary.

Be sure both buttons move freely in the twin

touch plate body and are free from any dirt or
foreign substance that might cause the part to
bind.

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16. Spare Parts

ZT57FM to ZT61FM
Primary Syringe
Complete

ZT57SM to ZT61SM
Secondary Syringe
Complete

Primary Syringe

Note: The primary syringe is shown without the connectors to attach the secondary syringe.

(see page 16 for the connectors)

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 Syringe Connectors for Primary and Secondary Syringes
Page 14 diagram

ZT622M ZT627 ZT627 ZT62M

ZT625NS

ZT626
ZT63M

ZT623NS

ZT621NS

Note: The exploded view of the completed primary syringe is shown on page 12.

Secondary Syringe
Secondary Syringe

ZT626

ZT621NS

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 Case

Twin Touch Plate

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 Pneumatic

Pneumatic

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 Air Cylinder

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 Accessories

ZT101

ZT84 ZT87
ZT88

ZT56

ZT85

ZT75

ZT66M
ZT68M
ZT70M

ZT77M ZT76M
ZT72M
ZT73M
ZT74M

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17. Spare Parts List
Reference Description
Machine Complete

ZT700 Zootec double injections with upgrade version

Pneumatic

ZT01NS Pressure gauge

ZT02 Batch counter

ZT03 Totalizer counter

ZT04 Batch counter - Flexible protection for batch counter

ZT05 Totalizer counter - Flexible protection for totalizer counter

ZT06 Mounting plate – Mounting plate for batch counter

ZT07 Mounting plate – Mounting plate for totalizer counter

ZT17NS Filter regulator for tubing diam. 6 mm

ZT14 Push button reset

ZT15 Push button reset label

ZT16 Internal mechanism for reset button

ZT18NS Bent 1/4” filter regulator diameter 6 mm

ZT19 Air cylinder with mounting nut

ZT20 Connector – 4 mm for air cylinder

ZT21B Syringe connector

ZT212 Secondary syringe spacer pusher

ZT23NS Male disconnect (22-2)

ZT24NS Female disconnect (24-2)

ZT25 Reducer coupling for male air connector/pressure gauge

ZT25NS 6 mm inlet connector

ZT26 Waterproof gasket for male air connector/pressure gauge (x10)

ZT27 Pneumatic needle valve

ZT28 Rubber plug for needle valve adjustment hole

ZT29 Mounting spacer for pneumatic distribution block

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ZT30 Mounting plate for pressure gauge with screws

ZT311NS Syringe holder

ZT32 Clamping nut for syringe holder

ZT33 Clamping spring for syringe holder

ZT34 Mounting plate for syringe holder

ZT356 Distributor manifold

ZT357 Connector “T” (4 mm)

ZT358 Connector in cross (4 mm)

ZT359 Connector “Y” (4 mm)

ZT360 Cell + base (yellow sensor relay)

ZT361 3 way valve assembly (mac valve)

ZT362 One way valve

ZT363 4 mm straight connector

ZT364 Label

ZT365 On-Off-test switch mechanism

ZT366 Single/double switch mechanism

ZT367 On/off test switch

ZT368 Single/double switch (mode switch)

ZT369 Impulse valve + connector

ZT370 (4 mm) Inline check valve (free flow valve)

ZT371 Tubing 2, 5 x 4 (4 meters)

ZT372 Tubing 4 x 6 (1 meter)

Next Generation Twin Touch Plate

ZT400 Twin Touch plate assembly (TTP)

ZT401 TTP body

ZT402 TTP tip

ZT403 Touch button

ZT404 Screw for ZT402NS (x2)

ZT405 Screw for ZT403NS (x2)

ZT406 Bleed sensor

ZT407 Connector “Y” (4 mm)

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ZT408 Tubing kit for TTP

ZT409 Mounting plate for TTP

ZT410 Screw for ZT409NS (x2)

Case

ZT481NS Case

ZT49 Guide plate for syringe holder

ZT50D Middle dividing plate for case

ZT51D Rear cover with Merial logo

ZT52 Hinge for front cover

ZT53DNS Front cover stainless steel for double injection

ZT54D Bottom case cover

ZT55 Rubber foot

ZT56 Bottle holder

Syringe

ZT57FM Primary syringe 0.1 ml for water or oil based vaccine

ZT57SM Secondary syringe 0.1 ml for water or oil based vaccine

ZT58SM-B Secondary syringe 0.15 ml for water or oil based vaccine

ZT58FM Primary syringe 0.2 ml for water or oil based vaccine

ZT58FM-B Primary syringe 0.15 ml for water or oil based vaccine

ZT58SM Secondary syringe 0.2 ml for water or oil based vaccine

ZT59FM Primary syringe 0.3 ml for water or oil based vaccine

ZT59SM Secondary syringe 0.3 ml for water or oil based vaccine

ZT60FM Primary syringe 0.4 ml for water or oil based vaccine

ZT60SM Secondary syringe 0.4 ml for water or oil based vaccine

ZT61FM Primary syringe 0.5 ml for water or oil based vaccine

ZT61SM Secondary syringe 0.5 ml for water or oil based vaccine

ZT57CM Syringe optimized for single injection when using Zootec double

S017 Dosage correction ring .1

S017B Dosage correction ring .2

ZT62M Luer lock syringe tip for needle

ZT621M Syringe tip

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ZT621NS Tip syringe NS

ZT622M Syringe tip to connect ZT62M

ZT623 Secondary syringe injection tubing to connect syringe (x10)

ZT623NS Inject tubing to connect syringe (x10) NS

ZT624 Spacer for single injection

ZT625NS Spacer to the inlet of the second syringe NS

ZT626 Connect for ZT621NS and ZT625NS

ZT627 Fiber washer repair kit for the inlet of the second syringe (x40)

ZT63M Locking nut for syringe tip luer-lock

ZT64M Syringe inlet fitting for water or oil based vaccine

ZT66M Repair kit for 50,000 inj. for 0.1 ml for water or oil based vaccine

ZT640 Syringe metal inlet for water & oil based vaccines

ZT66 Repair kit 50,000 injections for 0.1ml water or oil based

ZT661M Repair kit for 1 million inj for 0.1ml for water or oil based vaccine

ZT68M Repair kit for 50,000 inj for 0.2 ml for water or oil based vaccine

ZT68M-B Repair kit for 50,000 inj. for 0.15 ml for water or oil based vaccine

ZT681M Repair kit for 1 million inj for 0.2 ml for water or oil based vaccine

ZT681M-B Repair kit for 1 million inj. for 0.15 ml for water or oil based vaccine

ZT70M Repair kit for 50,000 inj for 0.3 ml, 0.4 ml, 0.5 ml for water or oil based vac

ZT701M Repair kit for 1 million inj for 0.3 ml, 0.4 ml, 0.5 ml for water or oil based vac

ZT72M Syringe piston “VITON” O-ring for 0.1 ml syringe (x10)

ZT73M Syringe piston “VITON” O-ring for 0.2 ml syringe (x10)

ZT74M Syringe piston O-ring for 0.3, 0.4, 0.5 ml syringe (x10)

ZT75M Fiber washer (x10)

ZT76M Spring kit (x10)

ZT77M Tac valve for water or oil based vaccine (x10)

ZT79M Syringe body (indicate the volume used)

ZT80M Syringe piston (indicate the volume used)

ZT81M Syringe piston cap nut

ZT82M Syringe piston spring

ZT83M Syringe piston end piece

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ZT84 Test vial

ZT85 Vaccine tubing (per meter)

Needles

ZT87 Needles 21 G x 1 (1x12)

ZT88 Needles 19 G x 1 (1x12)

ZT90 Screw 4x16 for the syringe end piece ZT83M

ZT103 21 G x 1” disposable needle plastic hub (x100)

ZT104 20 G x 1” disposable needle plastic hub (x100)

ZT105 19 G x 1” disposable needle plastic hub (x100)

ZT106 Key for syringe nut

Screws

ZT91 Fastening screw 6x20 for ZT31 (x2)

ZT911 Fastening Screw 6x50

ZT92 Fastening screw 6x25 for ZT50 (x2)

ZT93 Fastening screw 3x12 for ZT43 (x2)

ZT94 Fastening screw 4x16 for counters (x2)

ZT95 Fastening screw 4x50 for ZT35 inside (x2)

ZT96 Fastening screw 4x12 for ZT35 outside (x2)

ZT97 Fastening screw 4x12 for ZT51 (x4)

ZT98 Fastening screw 4x8 for ZT52 (x8)

ZT99 Fastening screw 3x8 for ZT54 (x10)

ZT100 Fastening screw 5x12 for ZT55 (x4)

Accessories

ZT101 Vaseline oil spray

ZT102 Tool kit (Allen Key 2.5 mm, 3 mm, 5 mm + screwdriver)

ZT101B Burette oil vaseline

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18. F
 or Commercial orders and technical service, contact your
local Merial representative.

19. Air Flow Schematic for Double Injection

ONE WAY
VALVE
YELLOW TWIN
RESET OFF/ON MODE TOUCH
SWITCH SENSOR
SWITCH RELAY PLATE

Y-
FITTINGS

Y-
FITTINGS

IMPULSE
VALVE

AIR SUPPLY
FILTER
REGULATOR 4
1

FREE FLOW
VALVE 2
MANIFOLD
Y-FITTINGS MAC VALVE
GAUGE

Y
Z

Z PRIMARY
P A
Y-FITTINGS
TOTAL Y-FITTINGS SECONDARY
COUNTER
BATCH COUNTER
SIGNAL

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 Notes

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 Notes

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 Notes

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 Notes

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 A SANOFI COMPANY

©2015 Merial S.A.S., Lyon, France. All rights reserved.

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