PIP MAX 11KW Manual

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User Manual

PIP 11Kw Max


SOLAR INVERTER / CHARGER

Version: 1.0
Table of Contents
ABOUT THIS MANUAL ...................................................................................................................................... 1

Purpose ............................................................................................................................................................ 1
Scope ............................................................................................................................................................... 1

SAFETY INSTRUCTIONS................................................................................................................................... 1
INTRODUCTION ................................................................................................................................................. 2

Features ........................................................................................................................................................... 2
Basic System Architecture ............................................................................................................................... 2
Product Overview ............................................................................................................................................. 3
INSTALLATION ................................................................................................................................................... 4

Unpacking and Inspection ............................................................................................................................... 4


Preparation ...................................................................................................................................................... 4
Mounting the Unit ............................................................................................................................................. 4
Battery Connection .......................................................................................................................................... 5
AC Input/Output Connection ............................................................................................................................ 6
PV Connection ................................................................................................................................................. 7
Final Assembly ............................................................................................................................................... 10
Remote Display Panel Installation ................................................................................................................. 10
Communication Connection ........................................................................................................................... 12
Dry Contact Signal ......................................................................................................................................... 12
BMS Communication ..................................................................................................................................... 12

OPERATION ...................................................................................................................................................... 13

Power ON/OFF .............................................................................................................................................. 13


Inverter Turn-on ............................................................................................................................................. 13
Operation and Display Panel ......................................................................................................................... 13
LCD Display Icons ......................................................................................................................................... 14
LCD Setting .................................................................................................................................................... 16
LCD Display ................................................................................................................................................... 28
Operating Mode Description .......................................................................................................................... 33
Faults Reference Code .................................................................................................................................. 36
Warning Indicator ........................................................................................................................................... 37

BATTERY EQUALIZATION .............................................................................................................................. 38


SPECIFICATIONS ............................................................................................................................................. 39

Table 1 Line Mode Specifications ................................................................................................................... 39


Table 2 Inverter Mode Specifications ............................................................................................................. 40
Table 3 Charge Mode Specifications ............................................................................................................... 41
Table 4 General Specifications ........................................................................................................................ 42

TROUBLE SHOOTING ..................................................................................................................................... 43


Appendix I: Parallel function .......................................................................................................................... 44

Appendix II: BMS Communication Installation ............................................................................................. 56

Appendix III: The Wi-Fi Operation Guide in Remote Panel ......................................................................... 62


ABOUT THIS MANUAL
Purpose
This manual describes the assembly, installation, operation and troubleshooting of this unit. Please read
this manual carefully before installations and operations. Keep this manual for future reference.

Scope
This manual provides safety and installation guidelines as well as information on tools and wiring.

SAFETY INSTRUCTIONS

WARNING: This chapter contains important safety and operating instructions. Read and keep
this manual for future reference.

1. Before using the unit, read all instructions and cautionary markings on the unit, the batteries and all
appropriate sections of this manual.
2. CAUTION --To reduce risk of injury, charge only deep-cycle lead acid type rechargeable batteries.
Other types of batteries may burst, causing personal injury and damage.
3. Do not disassemble the unit. Take it to a qualified service center when service or repair is required.
Incorrect re-assembly may result in a risk of electric shock or fire.
4. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or cleaning.
Turning off the unit will not reduce this risk.
5. CAUTION – Only qualified personnel can install this device with battery.
6. NEVER charge a frozen battery.
7. For optimum operation of this inverter/charger, please follow required spec to select appropriate cable
size. It’s very important to correctly operate this inverter/charger.
8. Be very cautious when working with metal tools on or around batteries. A potential risk exists to drop
a tool to spark or short circuit batteries or other electrical parts and could cause an explosion.
9. Please strictly follow installation procedure when you want to disconnect AC or DC terminals. Please
refer to INSTALLATION section of this manual for the details.
10. Fuses are provided as over-current protection for the battery supply.
11. GROUNDING INSTRUCTIONS -This inverter/charger should be connected to a permanent grounded
wiring system. Be sure to comply with local requirements and regulation to install this inverter.
12. NEVER cause AC output and DC input short circuited. Do NOT connect to the mains when DC input
short circuits.
13. Warning!! Only qualified service persons are able to service this device. If errors still persist after
following troubleshooting table, please send this inverter/charger back to local dealer or service
center for maintenance.
14. WARNING: Because this inverter is non-isolated, only three types of PV modules are acceptable:
single crystalline, poly crystalline with class A-rated and CIGS modules. To avoid any malfunction, do
not connect any PV modules with possible current leakage to the inverter. For example, grounded PV
modules will cause current leakage to the inverter. When using CIGS modules, please be sure NO
grounding.
15. CAUTION: It’s required to use PV junction box with surge protection. Otherwise, it will cause
damage on inverter when lightning occurs on PV modules.

1
INTRODUCTION
This is a multi-function inverter, combining functions of inverter, solar charger and battery charger to offer
uninterruptible power support in a single package. The comprehensive LCD display offers user-configurable
and easy-accessible button operations such as battery charging current, AC or solar charging priority, and
acceptable input voltage based on different applications.

Features
 Pure sine wave inverter
 Configurable color with the built-in RGB LED bar
 Built-in Wi-Fi for mobile monitoring (APP is required)
 Supports USB On-the-Go function
 Built-in anti-dusk kit
 Detachable LCD control module with multiple communication ports for BMS (RS485, CAN-BUS, RS232)
 Configurable input voltage ranges for home appliances and personal computers via LCD control panel
 Configurable AC/PV output usage timer and prioritization
 Configurable AC/Solar charger priority via LCD control panel
 Configurable battery charging current based on applications via LCD control panel
 Compatible to utility mains or generator power
 Auto restart while AC is recovering
 Overload / Over temperature / short circuit protection
 Smart battery charger design for optimized battery performance
 Cold start function

Basic System Architecture


The following illustration shows basic application for this unit. It also required the following devices to have a
complete running system:
 Generator or Utility mains.
 PV modules
Consult with your system integrator for other possible system architectures depending on your requirements.

This inverter can power various appliances in home or office environment, including motor-type appliances
such as tube light, fan, refrigerator and air conditioners.

Figure 1 Basic hybrid PV System Overview

2
Product Overview

NOTE: For parallel installation and operation, please check Appendix I.


1. LCD display 12. Current sharing port
2. Status indicator 13. Parallel communication port
3. Charging indicator 14. Dry contact
4. Fault indicator 15. USB port as USB communication port and USB function
5. Function buttons port
6. Power on/off switch 16. BMS communication port
7. AC input connectors 17. Output source indicators (refer to OPERATION/Operation
8. AC output connectors (Load connection) and Display Panel section for details) and USB function
9. PV connectors setting reminder (refer to OPERATION/Function Setting for
10. Battery connectors the details)
11. Remote LCD module communication 18. RS-232 communication port
Port 19. RGB LED bar (refer to LCD Setting section for the details)

3
INSTALLATION

Unpacking and Inspection


Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. You should
have received the following items inside of package:

Inverter unit Manual software CD RS-232 cable Parallel communication cable Current sharing cable

DC Fuse Cable gland x 4 pcs PV connectors x 2 sets

Preparation
Before connecting all wirings, please take off bottom cover by removing five screws. When removing the
bottom cover, be carefully to remove three cables as shown below.

Mounting the Unit


Consider the following points before selecting where to install:
 Do not mount the inverter on flammable construction materials.
 Mount on a solid surface
 Install this inverter at eye level in order to allow the LCD display to be
read at all times.
 The ambient temperature should be between 0°C and 55°C to ensure
optimal operation.
 The recommended installation position is to be adhered to the wall
vertically.
 Be sure to keep other objects and surfaces as shown in the right
diagram to guarantee sufficient heat dissipation and to have enough
space for removing wires.

SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON-


COMBUSTIBLE SURFACE ONLY.

4
Install the unit by screwing four screws. It’s recommended to use M4 or M5 screws.

Battery Connection
CAUTION: For safety operation and regulation compliance, it’s requested to install a separate DC over-current
protector or disconnect device between battery and inverter. It may not be requested to have a disconnect
device in some applications, however, it’s still requested to have over-current protection installed. Please refer
to typical amperage in below table as required fuse or breaker size.
Ring terminal:

WARNING! All wiring must be performed by a qualified personnel.


WARNING! It's very important for system safety and efficient operation to use
appropriate cable for battery connection. To reduce risk of injury, please use the
proper recommended cable and terminal size as below.

Recommended battery cable and terminal size:

Cable Ring Terminal


Typical Battery mm2 Dimensions Torque
Model Wire Size
Amperage capacity value
(each) D (mm) L (mm)
PIP 11Kw
228A 250AH 1*3/0AWG 85.0 8.4 54 5 Nm
Max

Please follow below steps to implement battery connection:


1. Assemble battery ring terminal based on recommended battery cable and terminal size.
2. Fix two cable glands into positive and negative terminals.
3. Insert the ring terminal of battery cable flatly into battery connector of inverter and make sure the nuts are
tightened with torque of 5 Nm. Make sure polarity at both the battery and the inverter/charge is correctly
connected and ring terminals are tightly screwed to the battery terminals.

5
WARNING: Shock Hazard
Installation must be performed with care due to high battery voltage in series.

CAUTION!! Do not place anything between the flat part of the inverter terminal and the ring
terminal. Otherwise, overheating may occur.
CAUTION!! Do not apply anti-oxidant substance on the terminals before terminals are connected
tightly.
CAUTION!! Before making the final DC connection or closing DC breaker/disconnector, be sure
positive (+) must be connected to positive (+) and negative (-) must be connected to negative
(-).

AC Input/Output Connection
CAUTION!! Before connecting to AC input power source, please install a separate AC breaker between
inverter and AC input power source. This will ensure the inverter can be securely disconnected during
maintenance and fully protected from over current of AC input.
CAUTION!! There are two terminal blocks with “IN” and “OUT” markings. Please do NOT mis-connect input
and output connectors.

WARNING! All wiring must be performed by a qualified personnel.


WARNING! It's very important for system safety and efficient operation to use appropriate cable for AC
input connection. To reduce risk of injury, please use the proper recommended cable size as below.
Suggested cable requirement for AC wires
Model Gauge Torque Value
PIP 11Kw Max 6 AWG 1.4~ 1.6Nm

Please follow below steps to implement AC input/output connection:


1. Before making AC input/output connection, be sure to open DC protector or disconnector first.
2. Remove insulation sleeve 10mm for six conductors. And shorten phase L and neutral conductor N 3 mm.
3. Fix two cable glands into input and output sides.
4. Insert AC input wires according to polarities indicated on terminal block and tighten the terminal screws.
Be sure to connect PE protective conductor ( ) first.
→Ground (yellow-green)
L→LINE (brown or black)
N→Neutral (blue)

WARNING:
Be sure that AC power source is disconnected before attempting to hardwire it to the unit.

6
5. Then, insert AC output wires according to polarities indicated on terminal block and tighten terminal
screws. Be sure to connect PE protective conductor ( ) first.
→Ground (yellow-green)
L→LINE (brown or black)
N→Neutral (blue)

6. Make sure the wires are securely connected.

CAUTION: Important
Be sure to connect AC wires with correct polarity. If L and N wires are connected reversely, it may cause
utility short-circuited when these inverters are worked in parallel operation.

CAUTION: Appliances such as air conditioner requires at least 2~3 minutes to restart because it’s required
to have enough time to balance refrigerant gas inside of circuits. If a power shortage occurs and recovers
in a short time, it will cause damage to your connected appliances. To prevent this kind of damage, please
check manufacturer of air conditioner if it’s equipped with time-delay function before installation. Otherwise,
this inverter/charger will be trigger overload fault and cut off output to protect your appliance but sometimes
it still causes internal damage to the air conditioner.

PV Connection
CAUTION: Before connecting to PV modules, please install separately DC circuit breakers between inverter
and PV modules.
NOTE1: Please use 600VDC/30A circuit breaker.
NOTE2: The overvoltage category of the PV input is II.
Please follow the steps below to implement PV module connection:

WARNING: Because this inverter is non-isolated, only three types of PV modules are acceptable: single
crystalline and poly crystalline with class A-rated and CIGS modules.
To avoid any malfunction, do not connect any PV modules with possible current leakage to the inverter. For
example, grounded PV modules will cause current leakage to the inverter. When using CIGS modules, please
be sure NO grounding.
CAUTION: It’s required to use PV junction box with surge protection. Otherwise, it will cause damage on
inverter when lightning occurs on PV modules.
Step 1: Check the input voltage of PV array modules. This system is applied with two strings of PV array.
Please make sure that the maximum current load of each PV input connector is 18A.
CAUTION: Exceeding the maximum input voltage can destroy the unit!! Check the system before wire connection.

Step 2: Disconnect the circuit breaker and switch off the DC switch.

7
Step 3: Assemble provided PV connectors with PV modules by the following steps.
Components for PV connectors and Tools:
Female connector housing

Female terminal

Male connector housing

Male terminal

Crimping tool and spanner

Prepare the cable and follow the connector assembly process:


Strip one cable 8 mm on both end sides and be careful NOT to nick conductors.

Insert striped cable into female terminal and crimp female terminal as shown below.

Insert assembled cable into female connector housing as shown below.

Insert striped cable into male terminal and crimp male terminal as shown below.

Insert assembled cable into male connector housing as shown below.

Then, use spanner to screw pressure dome tightly to female connector and male connector as shown below.

Step 4: Check correct polarity of connection cable from PV modules and PV input connectors. Then, connect
positive pole (+) of connection cable to positive pole (+) of PV input connector. Connect negative pole (-) of
connection cable to negative pole (-) of PV input connector.

WARNING! For safety and efficiency, it's very important to use appropriate cables for PV module connection.
To reduce risk of injury, please use the proper cable size as recommended below.
Conductor cross-section (mm2) AWG no.
4~6 10~12

CAUTION: Never directly touch the terminals of inverter. It might cause lethal electric shock.

8
Recommended Panel Configuration
When selecting proper PV modules, please be sure to consider the following parameters:
1. Open circuit Voltage (Voc) of PV modules not to exceed maximum PV array open circuit voltage of the
inverter.
2. Open circuit Voltage (Voc) of PV modules should be higher than the start-up voltage.
INVERTER MODEL PIP 11Kw Max
Max. PV Array Power 11000W
Max. PV Array Open Circuit Voltage 500Vdc
PV Array MPPT Voltage Range 90Vdc~450Vdc
Start-up Voltage (Voc) 80Vdc

Recommended solar panel configuration:


Solar Panel Spec. SOLAR INPUT 1 SOLAR INPUT 2
(reference) Min in series: 4pcs, per input Q'ty of panels Total Input Power
- 250Wp Max. in series: 12pcs, per input
- Vmp: 30.7Vdc 4pcs in series x 4pcs 1000W
- Imp: 8.3A x 4pcs in series 4pcs 1000W
- Voc: 37.7Vdc 12pcs in series x 12pcs 3000W
- Isc: 8.4A x 12pcs in series 12pcs 3000W
- Cells: 60 6pcs in series 6pcs in series 12pcs 3000W
6pcs in series, 2 3000W
x 12pcs
strings
6pcs in series, 2 3000W
x 12pcs
strings
8pcs in series, 2
x 16pcs 4000W
strings
8pcs in series, 2
x 16pcs 4000W
strings
9pcs in series, 1 string 9pcs in series, 1 string 18pcs 4500W
10pcs in series, 1 10pcs in series, 1
20pcs 5000W
string string
12pcs in series, 1 12pcs in series, 1
24pcs 6000W
string string
6pcs in series, 2 6pcs in series, 2
24pcs 6000W
strings strings
8pcs in series, 2 8pcs in series, 2
32pcs 8000W
strings strings
11pcs in series, 2 11pcs in series, 2
44pcs 11000W
strings strings

9
Final Assembly
After connecting all wirings, re-connect three cables and then put bottom cover back by screwing five screws
as shown below.

Remote Display Panel Installation


The LCD module can be removable and installed in a remote location with an optional communication cable.
Please take the follow steps to implement this remote panel installation.

Step 1. Remove the screw on the bottom of LCD module and pull down the module from the case. Detach
the cable from the original communication port. Be sure to replace the retention plate back to the inverter.

10
Step 2. Prepare your mounting holes in the marked locations as shown in the illustration below. The LCD
module then can be securely mounted to your desired location.

Ø 5-Ø 9

Note: Wall installation should be implemented with the proper screws to the right.
M3

Step 3. After LCD module is installed, connect LCD module to the inverter with an optional RJ45
communication cable as shown below.

RS-232 communication
Remote communication
to PC

USB communication to
PC

BMS communication

11
Communication Connection
Serial Connection
Please use the supplied serial cable to connect between the inverter and your PC. Install the monitoring
software from the bundled CD and follow the on-screen instructions to complete your installation. For detailed
software operation, refer to the software user manual on the bundled CD.

Wi-Fi Connection
This unit is equipped with a Wi-Fi transmitter. Wi-Fi transmitter can enable wireless communication between
off-grid inverters and monitoring platform. Users can access and control the monitored inverter with
downloaded APP. You may find “WatchPower” app from the Apple® Store or “WatchPower Wi-Fi” in Google®
Play Store. All data loggers and parameters are saved in iCloud. For quick installation and operation, please
check Appendix III.

Dry Contact Signal


There is one dry contact (3A/250VAC) available on the rear panel. It could be used to deliver signal to external
device when battery voltage reaches warning level.

Unit Status Condition


Dry contact port:
NC & C NO & C
Power Off Unit is off and no output is powered. Close Open
Output is Program 01 Battery voltage < Low DC
Open Close
powered set as USB warning voltage
from Battery (utility first) Battery voltage > Setting
power or or SUB (solar value in Program 13 or
Close Open
Solar energy. first) battery charging reaches
floating stage
Power On
Program 01 Battery voltage < Setting
Open Close
is set as SBU value in Program 12
(SBU priority) Battery voltage > Setting
value in Program 13 or
Close Open
battery charging reaches
floating stage

BMS Communication
It is recommended to purchase a special communication cable if you are connecting to Lithium-Ion battery
banks. Please refer to Appendix II- BMS Communication Installation for details.
12
OPERATION

Power ON/OFF
Once the unit has been properly installed and the batteries are connected well, simply press On/Off switch
(located on the display panel) to turn on the unit.

Inverter Turn-on
After this inverter is turned on, WELCOME light show will be started with RGB LED BAR. It will slowly cycle
through entire spectrum of nine colors (Green, Sky blue, Royal blue, Violet, Pink, Red, Honey, Yellow, Lime
yellow) about 10-15 seconds. After initialization, it will light up with default color.

RGB LED BAR can light up in different color and light effects based on the setting of energy priority to
display the operation mode, energy source, battery capacity and load level. These parameters such as
color, effects, brightness, speed and so on can be configured through the LCD panel. Please refer to LCD
settings for the details.

Operation and Display Panel


The operation and the LCD module, shown in the chart below, includes six indicators, six function keys, on/off
switch and a LCD display to indicate the operating status and input/output power information.
Setting LED 2 LCD display
Setting LED 1

Function keys Status indicators

Function keys
Setting LED 3
On/off switch

Indicators
LED Indicator Color Solid/Flashing Messages
Setting LED 1 Green Solid On Output powered by utility
Setting LED 2 Green Solid On Output powered by PV
Setting LED 3 Green Solid On Output powered by battery
Solid On Output is available in line mode
Green
Status Flashing Output is powered by battery in battery mode
indicators Solid On Battery is fully charged
Green
Flashing Battery is charging.
13
Solid On Fault mode
Red
Flashing Warning mode

Function Keys
Function Key Description
ESC Exit the setting
USB function setting Select USB OTG functions
Timer setting for the Output source
Setup the timer for prioritizing the output source
priority
Timer setting for the Charger source
Setup the timer for prioritizing the charger source
priority
Press these two keys at the time to switch RGB LED bar
+ for output source priority and battery discharge/charge
status
Up To last selection
Down To next selection
Enter To confirm/enter the selection in setting mode

LCD Display Icons

Icon Function description

Input Source Information


Indicates the AC input.
Indicates the PV input
Indicate input voltage, input frequency, PV voltage, charger current,
charger power, battery voltage.
Configuration Program and Fault Information

Indicates the setting programs.

Indicates the warning and fault codes.

Warning: flashing with warning code.

Fault: lighting with fault code


Output Information
Indicate output voltage, output frequency, load percent, load in VA,
load in Watt and discharging current.
Battery Information

14
Indicates battery level by 0-24%, 25-49%, 50-74% and 75-100% in
battery mode and charging status in line mode.
When battery is charging, it will present battery charging status.
Status Battery voltage LCD Display
<2V/cell 4 bars will flash in turns.
Constant Bottom bar will be on and the other three bars
2 ~ 2.083V/cell
will flash in turns.
Current mode / Bottom two bars will be on and the other two
2.083 ~ 2.167V/cell
Constant bars will flash in turns.
Voltage mode Bottom three bars will be on and the top bar
> 2.167 V/cell
will flash.
Floating mode. Batteries are fully charged. 4 bars will be on.
In battery mode, it will present battery capacity.
Load Percentage Battery Voltage LCD Display
< 1.85V/cell
1.85V/cell ~ 1.933V/cell
Load >50%
1.933V/cell ~ 2.017V/cell
> 2.017V/cell
< 1.892V/cell
1.892V/cell ~ 1.975V/cell
Load < 50%
1.975V/cell ~ 2.058V/cell
> 2.058V/cell
Load Information
Indicates overload.

Indicates the load level by 0-24%, 25-49%, 50-74% and 75-100%.

0%~24% 25%~49%

50%~74% 75%~100%

Mode Operation Information


Indicates unit connects to the mains.

Indicates unit connects to the PV panel.

Indicates load is supplied by utility power.

Indicates the utility charger circuit is working.

Indicates the solar charger circuit is working.

Indicates the DC/AC inverter circuit is working.

Indicates unit alarm is disabled.

Indicates USB disk is connected.

Indicates timer setting or time display

15
LCD Setting
General Setting
After pressing and holding “ ” button for 3 seconds, the unit will enter the Setup Mode. Press “ ” or “ ”

button to select setting programs. Press “ ” button to confirm you selection or “ ” button to exit.

Setting Programs:
Program Description Selectable option
Escape

00 Exit setting mode

Utility first (default)


Utility will provide power to the
loads as first priority.
Solar and battery energy will
provide power to the loads only
when utility power is not
available.

Solar first
Solar energy provides power to the
loads as first priority.
If solar energy is not sufficient to
power all connected loads, Utility
Output source priority:
energy will supply power to the
01 To configure load power
loads at the same time.
source priority
Solar energy provides power to
the loads as first priority.
SBU priority If solar energy is not sufficient to
power all connected loads, battery
energy will supply power to the
loads at the same time.
Utility provides power to the loads
only when battery voltage drops
to either low-level warning
voltage or the setting point in
program 12.
Maximum charging current: 60A (default)
To configure total charging
current for solar and utility Setting range is from 10A to
02 chargers. 150A. Increment of each click is
(Max. charging current = 10A.
utility charging current +
solar charging current)

16
Appliances (default) If selected, acceptable AC input
voltage range will be within 90-
280VAC.

03 AC input voltage range


UPS If selected, acceptable AC input
voltage range will be within 170-
280VAC.

AGM (default) Flooded

User-Defined If “User-Defined” is selected,


battery charge voltage and low
DC cut-off voltage can be set up
in program 26, 27 and 29.

Pylontech battery If selected, programs of 02, 26,


27 and 29 will be automatically
set up. No need for further
setting.

05 Battery type WECO battery If selected, programs of 02, 12,


26, 27 and 29 will be auto-
configured per battery supplier
recommended. No need for
further adjustment.

Soltaro battery If selected, programs of 02, 26,


27 and 29 will be automatically
set up. No need for further
setting.

LIb-protocol compatible Select “ LIb” if using Lithium


battery battery compatible to Lib
protocol. If selected, programs of
02, 26, 27 and 29 will be
automatically set up. No need for
further setting.

17
3rd party Lithium battery If selected, programs of 02, 26,
27 and 29 will be automatically
set up. No need for further
setting. Please contact the
battery supplier for installation
procedure.
Restart disable (default) Restart enable

Auto restart when overload


06
occurs

Restart disable (default) Restart enable

Auto restart when over


07
temperature occurs

50Hz (default) 60Hz

09 Output frequency

220V 230V (default)

10 Output voltage
240V

2A 30A (default)
Maximum utility charging
current

Note: If setting value in


11 program 02 is smaller than
that in program in 11, the
inverter will apply charging
current from program 02 Setting range is from 2A, then 10A to 150A. Increment of each
for utility charger.
click is 10A.
46V (default) Setting range is from 44V to 51V.
Increment of each click is 1V.
Setting voltage point back
to utility source when
12
selecting “SBU” (SBU
priority) in program 01.

18
Battery fully charged 54V (default)

Setting voltage point back


to battery mode when
13
selecting “SBU” (SBU
priority) in program 01.

Setting range is from 48V to 61V. Increment of each click is 1V.


If this inverter/charger is working in Line, Standby or Fault
mode, charger source can be programmed as below:
Solar first Solar energy will charge battery
as first priority.
Utility will charge battery only
when solar energy is not
available.

Solar and Utility (default) Solar energy and utility will


charge battery at the same time.
Charger source priority:
16 To configure charger
source priority

Only Solar Solar energy will be the only


charger source no matter utility is
available or not.

If this inverter/charger is working in Battery mode, only solar


energy can charge battery. Solar energy will charge battery if it's
available and sufficient.
Alarm on (default) Alarm off

18 Alarm control

Return to default display If selected, no matter how users


screen (default) switch display screen, it will
automatically return to default
Auto return to default display screen (Input voltage
19
display screen /output voltage) after no button
is pressed for 1 minute.

19
Stay at latest screen If selected, the display screen will
stay at latest screen user finally
switches.

Backlight on (default) Backlight off

20 Backlight control

Alarm on (default) Alarm off

Beeps while primary source


22
is interrupted

Bypass disable (default) Bypass enable

Overload bypass:
When enabled, the unit will
23 transfer to line mode if
overload occurs in battery
mode.

Record enable (default) Record disable

25 Record Fault code

default: 56.4V If self-defined is selected in


program 5, this program can be
set up. Setting range is from
Bulk charging voltage
26 48.0V to 61.0V. Increment of
(C.V voltage)
each click is 0.1V.

default: 54.0V If self-defined is selected in


program 5, this program can be
set up. Setting range is from
27 Floating charging voltage 48.0V to 61.0V. Increment of
each click is 0.1V.

20
Single: This inverter is used Parallel: This inverter is operated
in single phase application. in parallel system.

When the inverter is operated in 3-phase application, set up


inverter to be operated in specific phase.
AC output mode
*This setting is only L1 phase: L2 phase:
28 available when the inverter
is in standby mode (Switch
off).

L3 phase:

Low DC cut-off voltage: default: 44.0V If self-defined is selected in


 If battery power is only
program 5, this program can be
power source available,
inverter will shut down. set up. Setting range is from
 If PV energy and 42.0V to 48.0V. Increment of
battery power are each click is 0.1V. Low DC cut-off
available, inverter will
29 charge battery without voltage will be fixed to setting
AC output. value no matter what percentage
 If PV energy, battery of load is connected.
power and utility are all
available, inverter will
transfer to line mode
and provide output
power to loads.
Battery equalization Battery equalization disable
(default)

30 Battery equalization

If “Flooded” or “User-Defined” is selected in program 05, this


program can be set up.
default: 58.4V Setting range is from 48.0V to
61.0V. Increment of each click is
0.1V.
31 Battery equalization voltage

21
60min (default) Setting range is from 5min to
900min. Increment of each click
is 5min.
33 Battery equalized time

120min (default) Setting range is from 5min to 900


min. Increment of each click is 5
min.
34 Battery equalized timeout

30days (default) Setting range is from 0 to 90


days. Increment of each click is 1
day
35 Equalization interval

Enable Disable (default)

Equalization activated
36 If equalization function is enabled in program 30, this program
immediately
can be set up. If “Enable” is selected in this program, it’s to
activate battery equalization immediately and LCD main page will
show “ ”. If “Disable” is selected, it will cancel equalization
function until next activated equalization time arrives based on

program 35 setting. At this time, “ ” will not be shown in LCD


main page.
Not reset(Default) Reset

Reset all stored data for PV


37 generated power and
output load energy

Disable (Default) If selected, battery discharge


protection is disabled.

Maximum battery
41
discharging current

22
30A The setting range is from 30 A to
200 A. Increment of each click is
10A.
If discharging current is higher
than setting value, battery will
stop discharging. At this time, if
the utility is available, the
inverter will operate in bypass
mode. If no utility is available,
150A the inverter will shut down after
5-minute operation in battery
mode.

Enabled (default) Disable

On/Off control for RGB LED


*It’s necessary to enable
51
this setting to activate RGB
LED lighting function.

Low Normal (default)

52 Brightness of RGB LED


High

Low Normal (default)

53 Lighting speed of RGB LED


High

23
Scrolling Breathing

54 RGB LED effects


Solid on (Default)

C01: (Default) C02:


Color combination of RGB  Violet-White-Sky blue  White-Yellow-Green
LED to show energy source  Pink-Honey  Royal blue-Lime yellow
and battery
55 charge/discharge status:
 Grid-PV-Battery
 Battery charge/discharge
status

Not reset (Default) Reset

93 Erase all data log

3 minutes 5 minutes

10 minutes (default) 20 minutes


Data log recorded interval
*The maximum data log
94 number is 1440. If it’s over
1440, it will re-write the
first log.

30 minutes 60 minutes

24
For minute setting, the range is from 0 to 59.

95 Time setting – Minute

For hour setting, the range is from 0 to 23.

96 Time setting – Hour

For day setting, the range is from 1 to 31.

97 Time setting– Day

For month setting, the range is from 1 to 12.

98 Time setting– Month

For year setting, the range is from 17 to 99.

99 Time setting – Year

Function Setting
There are three function keys on the display panel to implement special functions such as USB OTG, Timer
setting for output source priority and timer setting for charger source priority.

1. USB Function Setting

Insert an OTG USB disk into the USB port ( ). Press and hold “ ” button for 3 seconds to enter USB
Setup Mode. These functions including inverter firmware upgrade, data log export and internal parameters re-
write from the USB disk.

Procedure LCD Screen


Step 1: Press and hold “ ” button for 3 seconds to enter USB function setting mode.

Step 2: Press “ ”, “ ” or “ ” button to enter the selectable setting programs

(detail descriptions in Step 3)..

25
Step 3: Please select setting program by following the procedure.
Program# Operation Procedure LCD Screen
: This function is to upgrade inverter firmware. If firmware upgrade is needed, please check with
Upgrade your dealer or installer for detail instructions.
firmware
This function is to over-write all parameter settings (TEXT file) with settings in the On-The-Go
:
USB disk from a previous setup or to duplicate inverter settings. Please check with your
Re-write dealer or installer for detail instructions.
internal
parameters
By pressing “ ” button to export data log from the inverter to USB disk. If

the selected function is ready, LCD will display “ ”. Press “ ” button

to confirm the selection again.


:
 Press “ ” button to select “Yes”, LED 1 will flash once every second
Export data
during the process. It will only display and all LEDs will be on
log
after this action is complete. Then, press “ ” button to return to
main screen.

 Or press “ ” button to select “No” to return to main screen.

If no button is pressed for 1 minute, it will automatically return to main screen.

Error message for USB On-the-Go functions:


Error Code Messages
No USB disk is detected.

USB disk is protected from copy.

Document inside the USB disk with wrong format.

If any error occurs, error code will only show 3 seconds. After three seconds, it will automatically return
to display screen.

2. Timer Setting for Output Source Priority


This timer setting is to set up the output source priority per day.
Procedure LCD Screen
Step 1: Press and hold “ ” button for 3 seconds to enter Timer Setup Mode for output
source priority.

Step 2: Press “ ”, “ ” or “ ” button to enter the selectable programs (detail

descriptions in Step 3).


Step 3: Please select setting program by following each procedure.
Program# Operation Procedure LCD Screen
Press “ ” button to set up Utility First Timer. Press “ ” button to select
staring time. Press “ ” or “ ” button to adjust values and press “ ” to
confirm. Press “ ” button to select end time. Press “ ” or “ ” button to
adjust values, press “ ” button to confirm. The setting values are from 00 to
23, with 1-hour increment.

26
Press “ ” button to set up Solar First Timer. Press “ ” button to select
staring time. Press “ ” or “ ” button to adjust values and press “ ” to
confirm. Press “ ” button to select end time. Press “ ” or “ ” button to
adjust values, press “ ” button to confirm. The setting values are from 00 to
23, with 1-hour increment.

Press “ ” button to set up SBU Priority Timer. Press “ ” button to select


staring time. Press “ ” or “ ” button to adjust values and press “ ” to
confirm. Press “ ” button to select end time. Press “ ” or “ ” button to
adjust values, press “ ” button to confirm. The setting values are from 00 to
23, with 1-hour increment.

Press “ ” button to exit the Setup Mode.

3. Timer Setting for the Charger Source Priority


This timer setting is to set up the charger source priority per day.
Procedure LCD Screen

Step 1: Press and hold “ ” button for 3 seconds to enter Timer Setup Mode for charging

source priority.

Step 2: Press “ ”, “ ” or “ ” button to enter the selectable programs (detail

descriptions in Step 3).

Step 3: Please select setting program by following each procedure.


Program# Operation Procedure LCD Screen
Press “ ” button to set up Solar First Timer. Press “ ” button to select
staring time. Press “ ” or “ ” button to adjust values and press “ ” to
confirm. Press “ ” button to select end time. Press “ ” or “ ” button to
adjust values, press “ ” button to confirm. The setting values are from 00 to
23, with 1-hour increment.

Press “ ” button to set up Solar & Utility Timer. Press “ ” button to

select staring time. Press “ ” or “ ” button to adjust values and press


“ ” to confirm. Press “ ” button to select end time. Press “ ” or “ ”
button to adjust values, press “ ” button to confirm. The setting values are
from 00 to 23, with 1-hour increment.
Press “ ” button to set up Solar Only Timer. Press “ ” button to select
staring time. Press “ ” or “ ” button to adjust values and press “ ” to
confirm. Press “ ” button to select end time. Press “ ” or “ ” button to
adjust values, press “ ” button to confirm. The setting values are from 00 to
23, with 1-hour increment.
Press “ ” button to exit the Setup Mode.

27
LCD Display
The LCD display information will be switched in turn by pressing the “UP” or “DOWN” button. The selectable
information is switched as the following table in order.

Selectable information LCD display


Input Voltage=230V, output voltage=230V

Input voltage/Output voltage


(Default Display Screen)

Input frequency=50Hz

Input frequency

PV1 voltage=260V

PV voltage
PV2 voltage=260V

PV1 current = 2.5A

PV current

28
PV2 current = 2.5A

PV1 power = 500W

PV power
PV2 power = 500W

AC and PV charging current=50A

PV charging current=50A

Charging current

AC charging current=50A

29
AC and PV charging power=500W

PV charging power=500W

Charging power

AC charging power=500W

Battery voltage=25.5V, output voltage=230V

Battery voltage and output voltage

Output frequency=50Hz

Output frequency

Load percent=70%

Load percentage

30
When connected load is lower than 1kVA, load
in VA will present xxxVA like below chart.

Load in VA
When load is larger than 1kVA (≧1KVA), load in
VA will present x.xkVA like below chart.

When load is lower than 1kW, load in W will


present xxxW like below chart.

Load in Watt
When load is larger than 1kW (≧1KW), load in
W will present x.xkW like below chart.

Battery voltage=25.5V, discharging current=1A

Battery voltage/DC discharging current

This PV Today energy = 3.88kWh, Load Today


energy= 9.88kWh.

PV energy generated today and Load output energy


today

31
This PV month energy = 388kWh, Load month
energy= 988kWh.

PV energy generated this month and Load output


energy this month.

This PV year energy = 3.88MWh, Load year


energy = 9.88MWh.

PV energy generated this year and Load output energy


this year.

PV Total energy = 38.8MWh, Load Output Total


energy = 98.8MWh.

PV energy generated totally and Load output total


energy.

Real date Nov 28, 2020.

Real date.

Real time 13:20.

Real time.

Main CPU version 00014.04.

Main CPU version checking.

32
Secondary CPU version 00012.03.

Secondary CPU version checking.

Secondary Wi-Fi version 00000.24.

Secondary Wi-Fi version checking.

Operating Mode Description


Operation mode Description LCD display
PV power and Grid is available.

Grid is available.

Standby mode
Note:
No charging at all no matter
*Standby mode: The inverter
if grid or PV power is
is not turned on yet but at
available.
this time, the inverter can
charge battery without AC
PV power is available.
output.

No charging.

33
Operation mode Description LCD display
Fault mode
Note: No charging.
*Fault mode: Errors are No charging at all no matter
caused by inside circuit error if grid or PV power is
or external reasons such as available.
over temperature, output
short circuited and so on.
Charging by utility and PV energy.

Charging by utility.

The unit will provide output


power from the mains. It
Line Mode
will also charge the battery
at line mode. If “SUB” (solar first) is selected as output
source priority and solar energy is not sufficient
to provide the load, solar energy and the utility
will provide the loads and charge the battery at
the same time.

If either “SUB” (solar first) or “SBU” is selected


as output source priority and battery is not
connected, solar energy and the utility will
provide the loads.

The unit will provide output


power from the mains. It
Line Mode
will also charge the battery
at line mode.

Power from utility.

34
Operation mode Description LCD display
Power from battery and PV energy.

PV energy will supply power to the loads and


charge battery at the same time. No utility is
available.

The unit will provide output


Battery Mode power from battery and/or
PV power.

Power from battery only.

Power from PV energy only.

35
Faults Reference Code
Fault Code Fault Event Icon on
01 Fan is locked when inverter is off.

02 Over temperature

03 Battery voltage is too high

04 Battery voltage is too low

05 Output short circuited.

06 Output voltage is too high.

07 Overload time out

08 Bus voltage is too high

09 Bus soft start failed

10 PV over current

11 PV over voltage

12 DCDC over current

13 Battery discharge over current

51 Over current

52 Bus voltage is too low

53 Inverter soft start failed

55 Over DC voltage in AC output

57 Current sensor failed

58 Output voltage is too low

36
Warning Indicator
Warning
Warning Event Audible Alarm Icon flashing
Code
Beep three times every
01 Fan is locked when inverter is on.
second

02 Over temperature None

03 Battery is over-charged Beep once every second

04 Low battery Beep once every second

Beep once every 0.5


07 Overload
second

10 Output power derating Beep twice every 3 seconds

15 PV energy is low. Beep twice every 3 seconds


High AC input (>280VAC) during
16 None
BUS soft start
Communication failure between
32 None
inverter and remote display panel
Battery equalization None

Battery is not connected None

37
BATTERY EQUALIZATION
Equalization function is added into charge controller. It reverses the buildup of negative chemical effects like
stratification, a condition where acid concentration is greater at the bottom of the battery than at the top.
Equalization also helps to remove sulfate crystals that might have built up on the plates. If left unchecked, this
condition, called sulfation, will reduce the overall capacity of the battery. Therefore, it’s recommended to
equalize battery periodically.

 How to Apply Equalization Function


You must enable battery equalization function in monitoring LCD setting program 33 first. Then, you may apply
this function in device by either one of following methods:
1. Setting equalization interval in program 37.
2. Active equalization immediately in program 39.

 When to Equalize
In float stage, when the setting equalization interval (battery equalization cycle) is arrived, or equalization is
active immediately, the controller will start to enter Equalize stage.

 Equalize charging time and timeout


In Equalize stage, the controller will supply power to charge battery as much as possible until battery voltage
raises to battery equalization voltage. Then, constant-voltage regulation is applied to maintain battery voltage
at the battery equalization voltage. The battery will remain in the Equalize stage until setting battery equalized
time is arrived.

However, in Equalize stage, when battery equalized time is expired and battery voltage doesn’t rise to battery
equalization voltage point, the charge controller will extend the battery equalized time until battery voltage
achieves battery equalization voltage. If battery voltage is still lower than battery equalization voltage when
battery equalized timeout setting is over, the charge controller will stop equalization and return to float stage.

38
SPECIFICATIONS
Table 1 Line Mode Specifications
MODEL PIP 11Kw Max

Input Voltage Waveform Sinusoidal (utility or generator)

Nominal Input Voltage 230Vac


170Vac± 7V (UPS)
Low Loss Voltage
90Vac± 7V (Appliances)
180Vac± 7V (UPS);
Low Loss Return Voltage
100Vac± 7V (Appliances)
High Loss Voltage 280Vac± 7V

High Loss Return Voltage 270Vac± 7V

Max AC Input Voltage 300Vac

Max AC Input Current 70A

Nominal Input Frequency 50Hz / 60Hz (Auto detection)

Low Loss Frequency 40± 1Hz

Low Loss Return Frequency 42± 1Hz

High Loss Frequency 65± 1Hz

High Loss Return Frequency 63± 1Hz


Line mode: Circuit Breaker (70A)
Output Short Circuit Protection
Battery mode: Electronic Circuits
Efficiency (Line Mode) >95% ( Rated R load, battery full charged )

10ms typical (UPS);


Transfer Time
20ms typical (Appliances)
Output Power

Output power de-rating: Rated Power

When AC input voltage under 170V the 50%


output power will be de-rated. Power

90V 170V 280V Input Voltage

39
Table 2 Inverter Mode Specifications
MODEL PIP 11Kw Max

Rated Output Power 11000W

Output Voltage Waveform Pure Sine Wave

Output Voltage Regulation 230Vac± 5%

Output Frequency 60Hz or 50Hz

Peak Efficiency 93%

Overload Protection 100ms@≥180% load;5s@≥120% load; 10s@105%~120% load

Surge Capacity 2* rated power for 5 seconds


Low DC Warning Voltage
@ load < 20% 46.0Vdc
@ 20% ≤ load < 50% 42.8Vdc
@ load ≥ 50% 40.4Vdc
Low DC Warning Return Voltage
@ load < 20% 48.0Vdc
@ 20% ≤ load < 50% 44.8Vdc
@ load ≥ 50% 42.4Vdc
Low DC Cut-off Voltage
@ load < 20% 44.0Vdc
@ 20% ≤ load < 50% 40.8Vdc
@ load ≥ 50% 38.4Vdc

High DC Recovery Voltage 61Vdc

High DC Cut-off Voltage 63Vdc

DC Voltage Accuracy +/-0.3V@ no load

THDV <5% for linear load,<10% for non-linear load @ nominal voltage

DC Offset ≦100mV

Power Limitation
When battery voltage is lower than
55Vdc, output power will be derated.
If connected load is higher than this
derated power, the AC output voltage
will decrease until the output power
reduces to this derated power. The
minimum AC output voltage is 220V.

40
Table 3 Charge Mode Specifications
Utility Charging Mode
MODEL PIP 11Kw Max
Charging Current (UPS)
150A
@ Nominal Input Voltage
Flooded
58.4Vdc
Bulk Charging Battery
Voltage AGM / Gel
56.4Vdc
Battery
Floating Charging Voltage 54Vdc
Overcharge Protection 63Vdc
Charging Algorithm 3-Step

Battery Voltage, per cell Charging Current, %

2.43Vdc (2.35Vdc)
Voltage
2.25Vdc

100%

Charging Curve
50%

minimum 10mins, maximum 8hrs

Current

Time
Bulk Absorption Maintenance
(Constant Current) (Constant Voltage) (Floating)

Solar Input
MODEL PIP 11Kw Max
Rated Power 11000W
Max. PV Array Open Circuit
500Vdc
Voltage
PV Array MPPT Voltage Range 90Vdc~450Vdc
Max. Input Current 18A x 2
Max. Charging Current 150Amp
Start-up Voltage 80V +/- 5Vdc
PV Current

18A

Power Limitation 9A

MPPT temperature
75° 85°

41
Table 4 General Specifications
MODEL PIP 11Kw Max
Safety Certification CE
Operating Temperature Range -10°C to 50°C
Storage temperature -15°C~ 60°C
Humidity 5% to 95% Relative Humidity (Non-condensing)
Dimension
147.4x 432.5 x 553.6
(D*W*H), mm
Net Weight, kg 18.4

Table 5 Parallel Specifications


Max parallel numbers 6
Circulation Current under No Load Condition Max 2A
Power Unbalance Ratio <5% @ 100% Load
Parallel communication CAN
Transfer time in parallel mode Max 50ms
Parallel Kit YES
Note: Parallel feature will be disabled when only PV power is available.

42
TROUBLE SHOOTING
Problem LCD/LED/Buzzer Explanation / Possible cause What to do
Unit shuts down LCD/LEDs and buzzer
automatically will be active for 3 The battery voltage is too low 1. Re-charge battery.
during startup seconds and then (<1.91V/Cell) 2. Replace battery.
process. complete off.
1. The battery voltage is far too 1. Check if batteries and the
No response after low. (<1.4V/Cell) wiring are connected well.
No indication.
power on. 2. Battery polarity is connected 2. Re-charge battery.
reversed. 3. Replace battery.
Input voltage is
Check if AC breaker is tripped
displayed as 0 on the
Input protector is tripped and AC wiring is connected
LCD and green LED
well.
is flashing.
1. Check if AC wires are too
Mains exist but the
thin and/or too long.
unit works in
Green LED is Insufficient quality of AC power. 2. Check if generator (if
battery mode.
flashing. (Shore or Generator) applied) is working well or if
input voltage range setting is
correct. (UPSAppliance)
Green LED is Set “Solar First” as the priority of Change output source
flashing. output source. priority to Utility first.
When the unit is
turned on, internal LCD display and Check if battery wires are
Battery is disconnected.
relay is switched on LEDs are flashing connected well.
and off repeatedly.
Reduce the connected load
Overload error. The inverter is
Fault code 07 by switching off some
overload 110% and time is up.
equipment.
Check if wiring is connected
Output short circuited. well and remove abnormal
load.
Fault code 05
Temperature of internal converter
Check whether the air flow of
component is over 120°C. (Only
the unit is blocked or
available for 1-3KVA models.)
whether the ambient
Internal temperature of inverter
Fault code 02 temperature is too high.
component is over 100°C.
Battery is over-charged. Return to repair center.
Fault code 03 Check if spec and quantity of
Buzzer beeps The battery voltage is too high. batteries are meet
continuously and requirements.
red LED is on.
Fault code 01 Fan fault Replace the fan.
Output abnormal (Inverter 1. Reduce the connected
Fault code 06/58 voltage below than 190Vac or is load.
higher than 260Vac) 2. Return to repair center
Fault code
Internal components failed. Return to repair center.
08/09/53/57
Fault code 51 Over current or surge.
Restart the unit, if the error
Fault code 52 Bus voltage is too low. happens again, please return
to repair center.
Fault code 55 Output voltage is unbalanced.
If the battery is connected
Battery is not connected well or
Fault code 56 well, please return to repair
fuse is burnt.
center.

43
Appendix I: Parallel function
1. Introduction
This inverter can be used in parallel with two different operation modes.
1. Parallel operation in single phase is with up to 6 units. The supported maximum output power is
66KW/66KVA.
2. Maximum six units work together to support three-phase equipment. Maximum four units support one
phase.

2. Mounting the Unit


When installing multiple units, please follow below chart.

NOTE: For proper air circulation to dissipate heat, allow a clearance of approx. 20 cm to the side and approx.
50 cm above and below the unit. Be sure to install each unit in the same level.

3. Wiring Connection
WARNING: It’s REQUIRED to connect battery for parallel operation.
The cable size of each inverter is shown as below:
Recommended battery cable and terminal size for each inverter:
Ring Terminal Ring terminal:
Cable mm2
Wire Size Dimensions Torque value
(each)
D (mm) L (mm)
1*3/0AWG 85 8.4 54 5 Nm
WARNING: Be sure the length of all battery cables is the same. Otherwise, there
will be voltage difference between inverter and battery to cause parallel inverters
not working.
Recommended AC input and output cable size for each inverter:
Model AWG no. Torque
PIP 11Kw Max 8 AWG 1.4~ 1.6 Nm
You need to connect the cables of each inverter together. Take the battery cables for example: You need to
use a connector or bus-bar as a joint to connect the battery cables together, and then connect to the battery
terminal. The cable size used from joint to battery should be X times cable size in the tables above. “X”
indicates the number of inverters connected in parallel.
Regarding AC input and output, please also follow the same principle.
CAUTION!! Please install the breaker at the battery and AC input side. This will ensure the inverter can be
securely disconnected during maintenance and fully protected from over current of battery or AC input.

44
Recommended breaker specification of battery for each inverter:
Model 1 unit*
PIP 11Kw Max 250A/70VDC
*If you want to use only one breaker at the battery side for the whole system, the rating of the breaker
should be X times current of 1 unit. “X” indicates the number of inverters connected in parallel.
Recommended breaker specification of AC input with single phase:
Model 2 units 3 units 4 units 5 units 6 units
PIP 11Kw Max 140A/230VAC 210A/230VAC 280A/230VAC 350A/230VAC 420A/230VAC
Note 1: Also, you can use 60A breaker with only 1 unit and install one breaker at its AC input in each
inverter.
Note 2: Regarding three-phase system, you can use 4-pole breaker directly and the rating of the breaker
should be compatible with the phase current limitation from the phase with maximum units
Recommended battery capacity
Inverter parallel numbers 2 3 4 5 6
Battery Capacity 200AH 400AH 400AH 600AH 600AH
WARNING! Be sure that all inverters will share the same battery bank. Otherwise, the inverters will transfer
to fault mode.

4-1. Parallel Operation in Single phase


Two inverters in parallel:
Power Connection

Communication Connection
1 2

45
Three inverters in parallel:
Power Connection

Communication Connection

1 2 3

Four inverters in parallel:


Power Connection

Communication Connection

1 2 3 4

46
Five inverters in parallel:
Power Connection

Communication Connection

1 2 3 4 5

Six inverters in parallel:


Power Connection

Communication Connection
1 2 3 4 5 6

47
4-2. Support 3-phase equipment

Two inverters in each phase:


Power Connection
P1 P2 P3

N
L1
L2
L3

N
L1
L2
L3

Communication Connection

P1 P2 P3
1 2 3 4 5 6

Four inverters in one phase and one inverter for the other two phases:
Power Connection
P1

P2 P3

N
L1
L2
L3

N
L1
L2
L3

Communication Connection

P1 P2 P3
1 2 3 4 5 6

48
Three inverters in one phase, two inverters in second phase and one inverter for the third phase:
Power Connection
P1 P2 P3

N
L1
L2
L3

N
L1
L2
L3

Communication Connection

P1 P2 P3
1 2 3 4 5 6

Three inverters in one phase and only one inverter for the remaining two phases:
Power Connection
P1
P2 P3

N
L1
L2
L3

N
L1
L2
L3

Communication Connection
P1 P2 P3
1 2 3 4 5

49
Two inverters in two phases and only one inverter for the remaining phase:
Power Connection
P1 P2
P3

N
L1
L2
L3

N
L1
L2
L3

Communication Connection
P1 P2 P3
1 2 3 4 5

Two inverters in one phase and only one inverter for the remaining phases:
Power Connection
P1
P2 P3

N
L1
L2
L3

N
L1
L2
L3

Communication Connection
P1 P2 P3
1 2 3 4

50
One inverter in each phase:
Power Connection
P1 P2 P3

N
L1
L2
L3

N
L1
L2
L3

Communication Connection
P1 P2 P3
1 2 3

WARNING: Do not connect the current sharing cable between the inverters which are in different phases.
Otherwise, it may damage the inverters.

5. PV Connection
Please refer to user manual of single unit for PV Connection.
CAUTION: Each inverter should connect to PV modules separately.

51
6. LCD Setting and Display
Setting Program:
Program Description Selectable option
Single

When the unit is operated alone,


please select “SIG” in program 28.

Parallel When the units are used in parallel


for single phase application, please
select “PAL” in program 28. Please
refer to 5-1 for detailed
information.

L1 phase: When the units are operated in 3-


phase application, please choose
AC output mode “3PX” to define each inverter.
*This setting is able to set It is required to have at least 3
up only when the inverter inverters or maximum 6 inverters
28 to support three-phase equipment.
is in standby mode. Be sure
that on/off switch is in It’s required to have at least one
“OFF” status. L2 phase: inverter in each phase or it’s up to
four inverters in one phase. Please
refers to 5-2 for detailed
information.
Please select “3P1” in program 28
for the inverters connected to L1
phase, “3P2” in program 28 for the
inverters connected to L2 phase
and “3P3” in program 28 for the
L3 phase:
inverters connected to L3 phase.

Be sure to connect share current


cable to units which are on the
same phase.
Do NOT connect share current
cable between units on different
phases.

52
Fault code display:

Fault Code Fault Event Icon on

60 Power feedback protection

71 Firmware version inconsistent

72 Current sharing fault

80 CAN fault

81 Host loss

82 Synchronization loss

83 Battery voltage detected different

84 AC input voltage and frequency detected different

85 AC output current unbalance

86 AC output mode setting is different

Code Reference:

Code Description Icon on

NE Unidentified unit master or slave

HS Master unit

SL Slave unit

7. Commissioning

Parallel in single phase


Step 1: Check the following requirements before commissioning:
 Correct wire connection
 Ensure all breakers in Line wires of load side are open and each Neutral wires of each unit are
connected together.

Step 2: Turn on each unit and set “PAL” in LCD setting program 28 of each unit. And then shut down all
units.
NOET: It’s necessary to turn off switch when setting LCD program. Otherwise, the setting cannot be
programmed.

Step 3: Turn on each unit.


LCD display in Master unit LCD display in Slave unit

NOTE: Master and slave units are randomly defined.

Step 4: Switch on all AC breakers of Line wires in AC input. It’s better to have all inverters connect to utility at

53
the same time. If not, it will display fault 82 in following-order inverters. However, these inverters will
automatically restart. If detecting AC connection, they will work normally.
LCD display in Master unit LCD display in Slave unit

Step 5: If there is no more fault alarm, the parallel system is completely installed.

Step 6: Please switch on all breakers of Line wires in load side. This system will start to provide power to the
load.

Support three-phase equipment


Step 1: Check the following requirements before commissioning:
 Correct wire connection
 Ensure all breakers in Line wires of load side are open and each Neutral wires of each unit are
connected together.
Step 2: Turn on all units and configure LCD program 28 as P1, P2 and P3 sequentially. And then shut down
all units.
NOET: It’s necessary to turn off switch when setting LCD program. Otherwise, the setting cannot be
programmed.
Step 3: Turn on all units sequentially.
LCD display in L1-phase unit LCD display in L2-phase unit LCD display in L3-phase unit

Step 4: Switch on all AC breakers of Line wires in AC input. If AC connection is detected and three phases are
matched with unit setting, they will work normally. Otherwise, the AC icon will flash and they will not
work in line mode.
LCD display in L1-phase unit LCD display in L2-phase unit LCD display in L3-phase unit

Step 5: If there is no more fault alarm, the system to support 3-phase equipment is completely installed.

Step 6: Please switch on all breakers of Line wires in load side. This system will start to provide power to the
load.

Note 1: To avoid overload occurring, before turning on breakers in load side, it’s better to have whole system
in operation first.
Note 2: Transfer time for this operation exists. Power interruption may happen to critical devices, which
cannot bear transfer time.

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8. Trouble shooting
Situation
Fault Fault Event Solution
Code Description
1. Restart the inverter.
2. Check if L/N cables are not connected reversely in all inverters.
3. For parallel system in single phase, make sure the sharing are
Current feedback into
connected in all inverters.
60 the inverter is
For supporting three-phase system, make sure the sharing cables are
detected.
connected in the inverters in the same phase, and disconnected in
the inverters in different phases.
4. If the problem remains, please contact your installer.
1. Update all inverter firmware to the same version.
2. Check the version of each inverter via LCD setting and make sure the
The firmware version
CPU versions are same. If not, please contact your instraller to
71 of each inverter is not
provide the firmware to update.
the same.
3. After updating, if the problem still remains, please contact your
installer.
The output current of
1. Check if sharing cables are connected well and restart the inverter.
72 each inverter is
2. If the problem remains, please contact your installer.
different.
80 CAN data loss
1. Check if communication cables are connected well and restart the
81 Host data loss
inverter.
Synchronization data
82 2. If the problem remains, please contact your installer.
loss
1. Make sure all inverters share same groups of batteries together.
2. Remove all loads and disconnect AC input and PV input. Then, check
The battery voltage of battery voltage of all inverters. If the values from all inverters are
83 each inverter is not close, please check if all battery cables are the same length and
the same. same material type. Otherwise, please contact your installer to
provide SOP to calibrate battery voltage of each inverter.
3. If the problem still remains, please contact your installer.
1. Check the utility wiring conncetion and restart the inverter.
AC input voltage and 2. Make sure utility starts up at same time. If there are breakers
84 frequency are installed between utility and inverters, please be sure all breakers
detected different. can be turned on AC input at same time.
3. If the problem remains, please contact your installer.
1. Restart the inverter.
2. Remove some excessive loads and re-check load information from
AC output current
85 LCD of inverters. If the values are different, please check if AC input
unbalance
and output cables are in the same length and material type.
3. If the problem remains, please contact your installer.
1. Switch off the inverter and check LCD setting #28.
2. For parallel system in single phase, make sure no 3P1, 3P2 or 3P3 is
AC output mode set on #28.
86
setting is different. For upporting three-phase system, make sure no “PAL” is set on
#28.
3. If the problem remains, please contact your installer.

55
Appendix II: BMS Communication Installation
1. Introduction
If connecting to lithium battery, it is recommended to purchase a custom-made RJ45 communication cable.
Please check with your dealer or integrator for details.

This custom-made RJ45 communication cable delivers information and signal between lithium battery and the
inverter. These information are listed below:
 Re-configure charging voltage, charging current and battery discharge cut-off voltage according to the
lithium battery parameters.
 Have the inverter start or stop charging according to the status of lithium battery.

2. Pin Assignment for BMS Communication Port


Definition
PIN 1 RS232TX
PIN 2 RS232RX
PIN 3 RS485B
PIN 4 NC
PIN 5 RS485A
PIN 6 CANH
PIN 7 CANL
PIN 8 GND

3. Lithium Battery Communication Configuration


LIO-4810-150A

ID switch

ESS LIO-I 4810

ID switch

ID Switch indicates the unique ID code for each battery module. It's required to assign a unique ID to each
battery module for normal operation. We can set up the ID code for each battery module by rotating the PIN
number on the ID switch. From number 0 to 9, the number can be random; no particular order. Maximum 10
battery modules can be operated in parallel.
56
PYLONTECH

①Dip Switch: There are 4 Dip Switches that sets different baud rate and battery group address. If switch

position is turned to the “OFF” position, it means “0”. If switch position is turned to the “ON” position, it means
“1”.

Dip 1 is “ON” to represent the baud rate 9600.


Dip 2, 3 and 4 are reserved for battery group address.
Dip switch 2, 3 and 4 on master battery (first battery) are to set up or change the group address.

NOTE: “1” is upper position and “0” is bottom position.


Dip 1 Dip 2 Dip 3 Dip 4 Group address
Single group only. It’s required to set up master battery with this
0 0 0
setting and slave batteries are unrestricted.
Multiple group condition. It’s required to set up master battery on the
1 0 0
1: RS485 first group with this setting and slave batteries are unrestricted.
baud Multiple group condition. It’s required to set up master battery on the
0 1 0
rate=9600 second group with this setting and slave batteries are unrestricted.
Multiple group condition. It’s required to set up master battery on the
1 1 0
Restart to third group with this setting and slave batteries are unrestricted.
take effect Multiple group condition. It’s required to set up master battery on the
0 0 1
fourth group with this setting and slave batteries are unrestricted.
Multiple group condition. It’s required to set up master battery on the
1 0 1
fifth group with this setting and slave batteries are unrestricted.
NOTE: The maximum groups of lithium battery is 5 and for maximum number for each group, please check
with battery manufacturer.
4. Installation and Operation
LIO-4810-150A/ESS LIO-I 4810
After ID no. is assigned for each battery module, please set up LCD panel in inverter and install the wiring
connection as following steps.
Step 1: Use supplied RJ11 signal cable to connect into the extension port ( P1 or P2 ).

57
Step 2: Use supplied RJ45 cable (from battery module package) to connect inverter and Lithium battery.

* For multiple battery connection, please check battery manual for the details.

Note for parallel system:


1. Only support common battery installation.
2. Use custom-made RJ45 cable to connect any inverter (no need to connect to a specific inverter) and
Lithium battery. Simply set this inverter battery type to “LIB” in LCD program 5. Others should be “USE”.

Step 3: Turn the breaker switch “ON". Now, the battery module is ready for DC output.

Step 4: Press Power on/off button on battery module for 5 secs, the battery module will start up.
*If the manual button cannot be approached, just simply turn on the inverter module. The battery module will
be automatically turned on.

Step 5: Turn on the inverter.

Step 6. Be sure to select battery type as “LIB” in LCD program 5.

58
If communication between the inverter and battery is successful, the battery icon on LCD display will
flash. Generally speaking, it will take longer than 1 minute to establish communication.

PYLONTECH
After configuration, please install LCD panel with inverter and Lithium battery with the following steps.
Step 1. Use custom-made RJ45 cable to connect inverter and Lithium battery.

Note for parallel system:


3. Only support common battery installation.
4. Use custom-made RJ45 cable to connect any inverter (no need to connect to a specific inverter) and
Lithium battery. Simply set this inverter battery type to “PYL” in LCD program 5. Others should be “USE”.

Step 2. Switch on Lithium battery.

Step 3. Press more than three seconds to start Lithium battery, power output ready.

59
Step 4. Turn on the inverter.

Step 5. Be sure to select battery type as “PYL” in LCD program 5.

If communication between the inverter and battery is successful, the battery icon on LCD display will

flash. Generally speaking, it will take longer than 1 minute to establish communication.

Active Function
This function is to activate lithium battery automatically while commissioning. After battery wiring and
commissioning is successfully, if battery is not detected, the inverter will automatically activate battery if the
inverter is powered on.

4. LCD Display Information


Press “ ” or “ ” button to switch LCD display information. It will show battery pack and battery group
number before “Main CPU version checking” as shown below.
Selectable information LCD display
Battery pack numbers & Battery Battery pack numbers = 3, battery group numbers = 1
group numbers

60
5. Code Reference
Related information code will be displayed on LCD screen. Please check inverter LCD screen for the operation.
Code Description Action
If battery status is not allowed to charge and
discharge after the communication between the
inverter and battery is successful, it will show
code 60 to stop charging and discharging
battery.
Communication lost (only available when the
battery type is setting as “Pylontech Battery”,
“WECO Battery” or “Soltaro Battery”.)
 After battery is connected, communication
signal is not detected for 3 minutes, buzzer
will beep. After 10 minutes, inverter will
stop charging and discharging to lithium
battery.
 Communication lost occurs after the
inverter and battery is connected
successfully, buzzer beeps immediately.
Battery number is changed. It probably is Press “UP” or “DOWN” key to switch LCD
because of communication lost between display until below screen shows. It will
battery packs. have battery number re-checked and 62
warning code will be clear.

If battery status is not allowed to charge after


the communication between the inverter and
battery is successful, it will show code 69 to
stop charging battery.
If battery status must to be charged after the
communication between the inverter and
battery is successful, it will show code 70 to
charge battery.
If battery status is not allowed to discharge
after the communication between the inverter
and battery is successful, it will show code 71
to stop discharging battery.

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Appendix III: The Wi-Fi Operation Guide in Remote Panel
1. Introduction
Wi-Fi module can enable wireless communication between off-grid inverters and monitoring platform. Users
have complete and remote monitoring and controlling experience for inverters when combining Wi-Fi module
with WatchPower APP, available for both iOS and Android based device. All data loggers and parameters are
saved in iCloud.
The major functions of this APP:
 Delivers device status during normal operation.
 Allows to configure device setting after installation.
 Notifies users when a warning or alarm occurs.
 Allows users to query inverter history data.

2. WatchPower App
2-1. Download and install APP

Operating system requirement for your smart phone:


iOS system supports iOS 9.0 and above
Android system supports Android 5.0 and above

Please scan the following QR code with your smart phone and download WatchPower App.

Android iOS system


system
Or you may find “WatchPower” app from the Apple® Store or “WatchPower Wi-Fi” in Google® Play Store.

2-2. Initial Setup


Step 1: Registration at first time

After the installation, please tap the shortcut icon to access this APP on your mobile screen. In the
screen, tap “Register” to access “User Registration” page. Fill in all required information and scan the remote
box PN by tapping icon. Or you can simply enter PN directly. Then, tap “Register” button.

62
Then, a “Registration success” window will pop up. Tap “Go now” to continue setting local Wi-Fi network
connection.

Step 2: Local Wi-Fi Module Configuration


Now, you are in “Wi-Fi Config” page. There are detailed setup procedure listed in “How to connect?” section
and you may follow it to connect Wi-Fi.

Enter the “SettingsWi-Fi” and select connected Wi-Fi name. The connected Wi-Fi name is the same to your
Wi-Fi PN number and enter default password “12345678”.

Then, return to WatchPower APP and tap “ ” button when Wi-Fi module is
connected successfully.

63
Step 3: Wi-Fi Network settings
Tap icon to select your local Wi-Fi router name (to access the internet) and enter password.

Step 4: Tap “Confirm” to complete the Wi-Fi configuration between the Wi-Fi module and the Internet.

If the connection fails, please repeat Step 2 and 3.

Diagnose Function
If the module is not monitoring properly, please tap “ ” on the top right corner of the screen for further
details. It will show repair suggestion. Please follow it to fix the problem. Then, repeat the steps in the chapter
4.2 to re-set network setting. After all setting, tap “Rediagnosis” to re-connect again.

64
2-3. Login and APP Main Function
After finishing the registration and local Wi-Fi configuration, enter registered name and password to login.
Note: Tick “Remember Me” for your login convenience afterwards.

Overview
After login is successfully, you can access “Overview” page to have overview of your monitoring devices,
including overall operation situation and Energy information for Current power and Today power as below
diagram.

65
Devices
Tap the icon (located on the bottom) to enter Device List page. You can review all devices here by adding
or deleting Wi-Fi Module in this page.
Add device Delete device

Tap icon on the top right corner and manually enter part number to add device. This part number label is
pasted on the bottom of remote LCD panel. After entering part number, tap “Confirm” to add this device in the
Device list.

Part number label is


pasted on the bottom of
remote LCD panel.

For more information about Device List, please refer to the section 2.4.

ME
In ME page, users can modify “My information”, including【User’s Photo】,【Account security】, 【Modify
password】,【Clear cache】,and【Log-out】, shown as below diagrams.

66
2-4. Device List
In Device List page, you can pull down to refresh the device information and then tap any device you want to
check up for its real-time status and related information as well as to change parameter settings. Please refer
to the parameter setting list.

Device Mode
On the top of screen, there is a dynamic power flow chart to show live operation. It contains five icons to
present PV power, inverter, load, utility and battery. Based on your inverter model status, there will be【Standby
Mode】,【Line Mode】,【Battery Mode】.

【Standby Mode】Inverter will not power the load until “ON” switch is pressed. Qualified utility or PV source
can charge battery in standby mode.

【Line Mode】Inverter will power the load from the utility with or without PV charging. Qualified utility or
PV source can charge battery.

67
【Battery Mode】Inverter will power the load from the batter with or without PV charging. Only PV source
can charge battery.

Device Alarm and Name Modification


In this page, tap the icon on the top right corner to enter the device alarm page. Then, you can review
alarm history and detailed information. Tap the icon on the top right corner, a blank input box will pop out.
Then, you can edit the name for your device and tap “Confirm” to complete name modification.

Device Information Data


Users can check up 【Basic Information】,【Product Information】,【Rated information】,【History】, and【Wi-
Fi Module Information】by swiping left.

Swipe left

【Basic Information】displays basic information of the inverter, including AC voltage, AC frequency, PV


input voltage, Battery voltage, Battery capacity, Charging current, Output voltage, Output frequency, Output
apparent power, Output active power and Load percent. Please slide up to see more basic information.

【Production Information】displays Model type (Inverter type), Main CPU version, Bluetooth CPU version
and secondary CPU version.

68
【Rated Information】displays information of Nominal AC voltage, Nominal AC current, Rated battery
voltage, Nominal output voltage, Nominal output frequency, Nominal output current, Nominal output apparent
power and Nominal output active power. Please slide up to see more rated information.

【History】displays the record of unit information and setting timely.

【Wi-Fi Module Information】displays of Wi-Fi Module PN, status and firmware version.

Parameter Setting
This page is to activate some features and set up parameters for inverters. Please be noted that the listing in
“Parameter Setting” page in below diagram may differ from the models of monitored inverter. Here will
briefly highlight some of it,【Output Setting】,【Battery Parameter Setting】,【Enable/ Disable items】,
【Restore to the defaults】to illustrate.

There are three ways to modify setting and they vary according to each parameter.
a) Listing options to change values by tapping one of it.
b) Activate/Shut down functions by clicking “Enable” or “Disable” button.

c) Changing values by clicking arrows or entering the numbers directly in the column.
Each function setting is saved by clicking “Set” button.

Please refer to below parameter setting list for an overall description and be noted that the available
parameters may vary depending on different models. Please always see the original product manual for
detailed setting instructions.
Parameter setting list:
Item Description
Output setting Output source To configure load power source priority.
priority
AC input range When selecting "UPS", it's allowed to connect personal computer.
Please check product manual for details.
When selecting "Appliance", it's allowed to connect home appliances.
Output voltage To set output voltage.
Output To set output frequency.
frequency
Battery Battery type: To set connected battery type.
parameter Battery cut-off To set the battery stop discharging voltage.
setting voltage Please see product manual for the recommended voltage range
based on connected battery type.
Back to grid When “SBU” or “SOL” is set as output source priority and battery
voltage voltage is lower than this setting voltage, unit will transfer to line mode
and the grid will provide power to load.
Back to When “SBU” or “SOL” is set as output source priority and battery
discharge voltage is higher than this setting voltage, battery will be allowed to

69
voltage discharge.
Charger source To configure charger source priority.
priority:
Max. charging
current
Max. AC It’s to set up battery charging parameters. The selectable values in
different inverter model may vary.
charging current: Please see product manual for the details.
Float charging
voltage
Bulk charging It’s to set up battery charging parameters. The selectable values in
different inverter model may vary. Please see product manual for the
voltage
details.
Battery Enable or disable battery equalization function.
equalization
Real-time It’s real-time action to activate battery equalization.
Activate Battery
Equalization
Equalized Time To set up the duration time for battery equalization.
Out
Equalized Time To set up the extended time to continue battery equalization.
Equalization To set up the frequency for battery equalization.
Period
Equalization To set up the battery equalization voltage.
Voltage
Enable/Disable LCD Auto-return If enable, LCD screen will return to its main screen after one minute
Functions to Main screen automatically.
Fault Code If enabled, fault code will be recorded in the inverter when any fault
Record happens.
Backlight If disabled, LCD backlight will be off when panel button is not
operated for 1 minute.
Bypass Function If enabled, unit will transfer to line mode when overload happened in
battery mode.
Beeps while If enabled, buzzer will alarm when primary source is abnormal.
primary source
interrupt
Over If disabled, the unit won't be restarted after over-temperature fault is
Temperature solved.
Auto Restart
Overload Auto If disabled, the unit won’t be restarted after overload occurs.
Restart
Buzzer If disabled, buzzer won’t be on when alarm/fault occurred.
Enable/disable Turn on or off RGB LEDs
Brightness Adjust the lighting brightness
RGB LED Setting Speed Adjust the lighting speed
Effects Change the light effects
Color selection Adjust color combination to show energy source an battery status
Restore to the This function is to restore all settings back to default settings.
default

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