HYBRID SOLAR INVERTER

Pure Sine Wave Inverter+Solar Controller+UPS

RAWPOWER

USER MANUAL

Ta:Canord we a w

HYBRID SOLAR INVERTER

Trademarks

Other trademarks,registered trademarks,and product names are the

property of their respective owners and are used herein for
identification purposes only.

Exclusion for Documentation

(A) Makes no warranty as to the accuracy.sufficiency or suitabilityof
any technical or other information provided in its manual or other
documentation.
(B) Assumes no responsibility or liability for losses,damages,cost or
expenses,whether special,direct, indirect,consequential or
incidental, which might arise out of the use of such information.
The use of such information will be entirely at the user's risk.
 TABLE OF CONTENT

1
1. Important Safety Instructions...

..3
2. Description....

5
3. Operation..

4. Installation... 8

5. Troubleshooting.. ...15

6. Technical Data... 1 6

7. Warranty scope. ....17

Appendix... ... 18
 1. IMPORTANT SAFETY INSTRUCTIONS

SAFETY INSTRUCTIONS

1.1 General

Please familiarize yourself with the safety features and instructions by

first reading the documentation supplied with this product before using
the equipment.This product has been designed and tested in
accordance with international standards.The equipment must be used
exclusively for the purpose for which it was designed.

WARNING
ELECTRIC SHOCK HAZARD.

The product is used in conjunction with a permanent energy source

(battery).Input and/or output terminals may still be dangerously
energized,even when the equipment is switched off.Always switch off
the AC supply and the battery before carrying out maintenance or
servicing the product.

The product has no internal user-serviceable components.Do not

remove the front plate or operate the product if any panels have been
removed.Only Qualified personnel must undertake all servicing.

Never use the product in around where there is a risk of gas or dust
explosions.(before using) Consult the battery manufacture's to
confirm the products if can be used with the battery.Always comply
with the battery manufacturer's safety instructions.

1.2 Installation

manual before
Read the installation instructions in the installation
installing the equipment.

a protective grounding
This is a Safety Class I product (supplied withmust be provided at the
terminal).Uninterruptible protective grounding
the grounding point
AC input and/or output terminals.Alternatively
-1
lacated externally on the product may be used.Whenever it is likely
that the grounding protection has been
damaged,the
turned off and secured against unintended operation. product must be
Ensure that the DC and AC input cables are fused
and fitted with circuit
hreakers.Never replace safety component with a different
a
Always consult the manual to defermine the correct type.
component.
Before applying power,ensure that the available power source matches
the required specification of the product as described in the manual.

Ensure that the equipment is used under the correct ambient

conditions.Never operate the product in a wet or dusty environment.
Ensure there is adequate free space for ventilation around the product
and check that the ventilation vents are not blocked.

Ensure that the required system voltage does not exceed the product's
capacity.
1.3 Transport and Storage
Ensure that the mains power and battery leads have been disconnected
before storing or transporting the product.

No liability can be accepted for any transport

is shipped in non-original packaging.
damage if the equipment

Store the product in a dry environment;the storage

be between-20'C and 60'C.
temperature must

Consult the battery manufacturer's manual in

respect of transport,
storage,charging.recharging and disposal of the battery.
2. DESCRIPTION

Fig 1:Inveter
2

AC(0A
OUTPUT
MAX)

BATTE
**oICT

O
PV

co.oOOo
RS72

L
AACTON

wU

1.AC Output
6.Dip Switches
2.Fan 7.AC Connector
3.Solar PV Input 8.Dry Connect For Generator
4.Circuit Breakers 9.USB Communication port
5.Battery Terminal 10.RS232 Communication port
-3-
 LCD Screen
Fig 2:

1.-LCD display
2.-Status indicator

3 -Charging indicator

A t v *cs AFAULT 4. -Fault indicator

O-

OO0
sc UP oowN ENTER 5 -Enter
6--Down
oFrO
7. Up
8.---Esc

9 -Switch button

BTE Cofim and save the settings

ESC: Cancal cuTrent operaton
UP/DOWN: Set parameters by press
wN

HYBRID SOLAR INVERTER

Pure Sine Wave InverterSolar ControllerUPS

-4-
3. OPERATION

3.1 Operation and Display Panel

The operation and display panel,shown in below chart, is on the fornt

panel of the inverter. It includes three indicators, four function keys
and a LCD display, indicating the operating status and input/output
power information.

wTAITE TATUM
B88 BHA8883
LCD display

*AC/*INv *CHG AFAULT

O
LED indicators
Function keys
O O O O-
UP DOWN ENTER
ESG

LED Indicator
LED Indicator
Messages
in Line mode.
Solid On | Output is powered by utility
AC/INV Green Flashing Output is powered by battery or PV battery
in mode.

Solid On Battery is fully charged.

*CHG GreenFlashing Battery is charging.

status.
AFAULT Red Solid On The inverter is in the fault waming

Function Keys
Function Key
Description

ESC To exit setting mode

UP To go to previous selection

DOWN To go to next selection

mode or enter setting mode
ENTER To confirm the selection in setting

5-
3.2 Bypass Functionality:
When the power control button is switched to "OFF",and there is a grid
or generator supply, the inverter supplies output to the load and also
charges.
When the power control button is switched to'OFF",and there is no
grid
or supply,the inverter supplies does not supply output
generator tothe
load.

Tab.ll

DIP SWITCH FUNCTION UP DOWN

Sw1 BATTERY LOW CUT OFF|10.5V/21VI42V 10V/20V/40V

POINT
154-264VAC 185-264VAC
SW 2 INPUT VOLTAGE RANGE /77-132VAC /92-132VAC
BATTERY CHARGER
SW 3 100% 50%
CURRENT

3.3 Setting Mode

1. Keep pressing ESC and ENTER in the same time for 5 seconds
afterthe screen shows 'set on'.
2. Press UP/DOWN to select items, press ENTER to confirm press
ESC to reset.
There are 15 pages for settings:
01:Voltage Input Range(UPS/INV);
02: Input priority mode(UTI[ Mains
Priority1/SBU[ Solar Priorityl);
03: Charging current from Mains(50%/100%)
04: Charging current from Solar.
(50%/100%)
05: Float charge voltage(13.0V-13.9V)
06: Strong charge voltage(14.0V-14.6V)
07: Battery low cut of point(10V-11V)
-6
 08: Battery voltage point of turning back to Mains(11.4V-12 AL
6V)
09: Output Voltage(210-240V)
10: Output frequency(50Hz/60Hz)
11: Sense speed of Mans's voltage checking(dEF: Normal, FA:
fast, SL: slow)
12: Restart or not when Inverter fault(Yes/No)
13: Lighting time of LCD(dEF: Normal, bright for a while theni off
light; On: Always bright; OFF: Always light off)
14: Reset to Factory Settings(Yes/No)
15: Save the setting(Yes/No)
3. Precautions: While you do operating, the item you setting right
now will blink. press the ENTER button to change option.Press UP
and DOWN button to change the parameter. Please remember that
after all the setting done, you must go to page 15 to set YES to save
all your settings(atthis time the screen will shows 'Set OFF' after
final confirm). Press ESC button for 2 times to turn back to main
page if you want to give up setting.

Error Codes for reference

Error codes Details

134 Low battery shut down

106 Machine over temperature shut down

102 Overload shut down
135 Battery voltage is too high
105 Output short circuit shut down

-7
3.4 Communication Connection
Please use supplied
PC. Please install a communication cable to connect to inverter and
monitoring software on the computer.
3.5 Dry Contact Signal
There is one dry contact
It could be used to deliver(3A/250VAC) available on the rear panel.
signal to external device when battery
voltage reaches warning level.

Unit Status| Condition

Dry contact port: NC CNO
NC &C NO &C
Battery voltage < Low DC
warning voltage Oper n Close
Program 02
set as UTI Battery voltage> Setting
value in Program 05
Utility Close
Output is battery charging reaches Open
Power On powered floating stage
|from battery Battery voltage < Setting
or solar.
Program 02 value inProgram 08 Open Close
is set as
SBU or Battery voltage> Setting
value in Program 05
Solar first
battery charging reaches Close Open
floating stage.

4. INSTALLATION

AWARNING
A qualified electrician should install this
product.

4.1 Locating and Mounting the Inverter

The product must be installed in a dry and well-ventilated area,as close
as possible
to the batteries.There should be a clear space of at least
10cm around the appliance for cooling.

- 8-
Excessively high ambient temperature will result in the
Reduced service life.
followina:
Reduced charging current.
Reduced peak capacity,or shutdown of
the inverter.
Never mount the appliance
directly above the batteries.
The product is suitable for wall
mounting.For
Theappliance can be mounted horizontally asmounting
well as
see Fig.1.

vertically;vertical
mounting is preferable.The vertical position offers optimum
cooling.
The interior of the
product must remain accessible after installation.
Try and keep the distance between the product and the
minimum in order to minimize cable battery to a
voltage losses.
For safety purposes,this product should be instaled in a heat-resistant
environment if it is used with equipment where a
substantial amount of
power is to be converted.You should
prevent the presence of e.g.
chemicals,synthetic components,curtains or other textiles,etc..in the
immediate vicinity.

Vertical Mounting
(Wall Mounting)

Approved orientations for inverter mounting.

4.2 AC Wiring

This is a Safety Class I product (supplied with

protectivea
grounding terminal).Uninterruptible protective grounding
must be provided at the AC
and/or chassis grounding
input and/or output terminals
point located externally on the
product.

-9-
AC Wiring should be connected in the following order:
.AC INPUT (Source)
.AC OUTPUT (Load)
L N NL
INPUT OUTPUT

Fig 3:AC Input/Output Connectionss

AC Input: The inverter comes installed with Input protection circuit

breaker.This should be switched off before the cable is installed.

Remove the AC wiring compartment cover to gain access to the AC

terminal strip inside.

Run the three conductors AC INPUT (source) wiring into the wiring
compartment.Connect the AC INPUT ground wire first to the ground
terminal (ground symbol with circle around it),and then connect the AC
INPUT line (L) and neutral wire (N) to the corresponding AC input
terminals.
AC Output: The inverter comes installed with Input protection circuit
breaker.This should be switched off before the cable is installed.
In a similar manner,connect the AC OUTPUT (load) wiring to the
Inverter AC output terminal as was done on the AC Input

After wiring ,double check and review all connections to make sure the
wires are in the correct terminals and the terminals are tight

To ensure the best performance from your inverter system,do not use
old or untested batteries. Batteries should be of the same size,type,
rating.and age.

AC Safety Grounding: During the AC wiring instalation,AC input and

output ground wires are connected to the inverter.The AC input ground
wire must connect to the incoming ground from your AC utility source.
The AC output ground wire should go to the grounding point for your
loads (e.g.a distribution panel ground bus).

-10
4.3 DC Wiring:

A WARNING
DO NOT connect the DC wires from the battery bank
to the inverter until:
All AC wiring is complete,
The correct DC and AC protection switches are OFF
The correct DC voltage and polarity have beên verified|

Depending upon the type of batteries you use in the installation (6 or 12

VDC),the batteries must be wired in series,parallel,or series-parallel.
The interconnecting DC wires must be sized and rated exactly the
same as those that are used between the battery bank and the inverter.

To the best performance from your inverter system,do not use

ensure
old or untested batteries.Batteries should be of the same size,type,
rating.and age.
4.3.1 procedure

utilize the full capacity of the product,batteries

with
In order to fully
sufficient cross section
sufficient capacity and battery cables with
should be used.

Proceed as follows to connect the battery cables:

AWARNING
.Use an insulated box spanner in order
to avoid shorting the battery.
.Avoid shorting the battery cables.

the left and the-(black) on

(red) on
battery cables: the
+
Connect the
connection (+ to and to +)
the right,to the battery.Reverse polarity
-
-

inside the Inverter unit

will cause damage to the product.(Safety fuse
can be damaged)
must be placed
The DC overcurrent device (i.e.,fuse or circuit breaker)
DC
in the positive (RED) DC cable line between the inverter's positive
close to the
terminal and the battery's positive terminal (RED);as
battery as possible.
-11-
 INVERTER
BATTERY BATTERY
FUSE

Fig 4:Inline fuse

A brief spark or arc may occur when

connecting the battery cables to
the inverter DC terminals;this is normal and due to the inverter's
internal capacitors being charged.
All wiring to the battery terminals should be checked
(once a month) for proper tightening
periodically
Secure the nuts tightly in order to reduce the contact resistance as
much as possible.
Be aware that
over-tightening or
misthreading the nuts on the DC
terminals can cause the bolts to strip and snap/break off.

4.3.2 DC Wiring Size

It isimportant to use the correct sized DC wire to achieve maximum
efficiency from the system and to reduce fire hazards associated with
overheating.Always keep your wire runs as short as practical to prevent
low voltage shutdowns and to keep the DC breaker from nuisance
tripping (or open fuses) because of increased current draw.
The correct minimum DC wiresize
(and corresponding overcurrent
device) is required in order to reduce stress on the
voltage drops,increase system efficiency inverter,minimize
and ensure the inverter's
ability to surge heavy loads.
If the distance from the inverter to the
minimum DC wire size of #2 AWG battery bank is <5 feet,use a
the inverter and the (33.6 mm2).lf the distance between
battery is>5 feet, the DC wire will need to be
increased.Longer distances cause an increase in resistance,which
affects the performance of the inverter.

-12-
Tab.lll
Models Minimum DC Wire Maximum DC DC
Size(rating) Fuse size
Grounding
Wire size
6024/48/96 30/16/10mm 300/150/60A 4.0mm?
8048/96 25/16mm 200/100A 4.0mm
10048/96 30/16mm 300/150A 4.0mm

4.3.3 Parallel and Series Connection

12 Volts Battery In Parallel

12 volts Over current

(200AHrs) protection

12 volts
(200 AHrs) To
12 VDC
Inverter
12 volts
(200 AHrs)

12volts
(200 AHrs)

capacity=800 Ah)
12 volt battery (total
Battery Wiring
Fig 5.Parallel

-13-
 12 volts Battery in Series

wwwwwwwwwimwwww.wA

To
12 Volts 12 Volts 24 VDC
(200 AHrs) (200 AHrs) Inverter

24 Volts battery (total capacity=-200 Ah)

Fig 6.Parallel Battery Wiring

Difference between Series and Parallel connection

Batteries in Parallel Batteries in Series
Voltage remain the same Voltage doubles
Ah capacity doubles Ah capacity stays the same

12v 12 v 12 Volts 12 Volts

200 AH 200 AH (200 AHrs) (200 AHrs)

System Voltage = 12Volts System Voltage=24V

Ah Capacity= 400AH Ah Capacity=200AH

-14-
Tab.IV

DC Rating (Volts) Minimum Maximumm

Models Batteries Batteries
24/48/96V 2/4/8 8/8/16
6024/48/96

48/96V 4/8 12/16

8048/96
****

48/96V 4/8 16/16

10048/96

5. TROUBLESHOOTING

detection of common faults.DC loads

Proceed as follows for quick loads must be
must be disconnected from
the batteries and the AC
before the inverter and/or battery
disconnected from the inverter
charger is tested.
cannot be resolved.
Consult your local dealer/repair center if the fault

Tab.V
Cause Solution
Problem
The inverter fails to operate not firm Tighten the battery terminals.
Battery terminal
when switched on
Check and connect the cable
Continuous spark from the Battery terminal reversal to the right terminal lead.
inverter terminal
Open the casing and connect
the output cable terminals
No output from inverter
Output cable terminals loosed firm to the appropriate lead.

A step-up stabilizer of rating

Inverter not charging input power less than(<) higher than the inverter
150/83-96VAC should be installed.
battery
Check the loads and
Continuous alarm when Overloading condition disconnect heavier loads.
the inverteris loaded

-15-
6. TECHNICAL DATASHEET
8048/96 10048/96
MODEL 6024/48/96
Input
Capacity (VA) 6000VA B000VA
******
10000VA
Vollage (DC) 48/96 48/96
24/48/96V
Nominal Voltage 220VAC/110VAC
Voltage Range 164-265VACI77-135VAC
50-60Hz Auto sensing
Frequency
Output 8000W
Watt 4800W 6400W
Voltage 220VAC/110VAC
Frequency 50/60Hz
Pure sinewave
Waveform
Transfer time(AC to DC) <8ms

Transfer time(DC to AC) <8ms

Output voltage regulation 10%rms

Yes
Bypass Mode
Yes
Saver Mode
>98%
Efficiency
| Protection
Circuit Breaker
Input Protection
Output Protection Circuit Breaker

Battery .
**
***

AGM-Deep Cycle,GEL
Battery Type Up to 500Ah
Charging current 58/29/14 35/17 50/25
(10V or 10.5V)xN Nmeans the number of batteries in series
Low Level disconnect(Selectable)
InputAC,Output AC
Battery DC,Output Load

LCD Indicator status Alarm,Fault

Battery Charge Level
Output Frequency
AC Line In:Green

LED Indicator status

Inverter:Green
Charging:Yellow
Alarm:Red
batterylight discharge 11.5V*N; battery load discharge 11.5V N@load<20%;
Battery low alarm 11V N@load>50% / 10.5V*N@load>50%;
battery light discharge 12V N; battery load discharge 12V*N@load«20%;
Battery low recovery 11.5VN@load>50% 1 11V°N@load>50%
battery light discharge 11V N; battery load discharge 11V N@load<20%;
DC low voltage shutdown 10.5V N@load>50% 10V N@load>50%;
DC high voltage alarm and fault 16V N
DC high vollage recovery 15V N
Optional
Maximum PV array power
24V:2080W(B0A)/2600w(100A); 48V:4160W(80A)/5200W(100A);
96V:8320W(80A)/10400W(100A)_
MPPT input voltage range 24V System:36-150VDC; 48VSystem.64-150VDC: 96V System:128-250VDC
Maximum PV array 24V System:150VDC; 48V System:150VDC; 96V System:250VDC
open circuit voltage
Maximum solar charging current 80A/100A
Alarm
Low battery alarm Audible alarm-1 beeping persecond
Overload alarm ***** Audible alarm-continuous beeping
Audible alarm-continuous beeping
Fault
Environment
Ternperature 0-40'C
CO-95 %, Non
Humidity condensing
Accoustic Noise(db) 55d8

-16-
 Warranty scope:
7.

The following is
not within the scope of warranty:

Battery configured by
user.
(a)
Do not operate according to the user's manual,resultino inn
(b)
machine.
damage to the
Machanical damage due to natural
disasters such as fire,flood.
(c)
etc.
Products beyond the warranty period, the implementation of
(d)
paid maintenance services
 Appendix
How to choose and configure PV panels

The following parameters can be found in the specifications

of each PV panel:
Pmax: Maximum output power (W)
Voc: Open circuitvoltage (V)
Isc: Short circuit current (A)
Vpm: Rated voltage (V)
Ipm: Rated current (A)
PV panels can be connected in series or in parallel to obtain
the required output voltage and current to meet the allowable
range of the solar controller.
When connecting PV panels in series, the total maximum
voltage and current are:
Vstring=V1+V2+V3+V4
Istring=11=12=13=14

When the PV panels that have been connected in series

are connected in parallel, the total maximum voltage and
Current are:

Vtotal=Vstring1=Vstring2=Vstring3=Vstring4
Itotal=lstring1+Istring2+lstring3+lstring4

-18
I n either case, the total output power is the Do
ower of aa
single PV panel x the total number of PV
panels T of
for configuring PV panels is that the total power shauld
equal to or slightly greater than the maximum allowable D
power of the solar controller (please rerer to the
technical
parameter table). The excess capacity oft PV panels doec
not contribute to the capacity of solar cnargers and will
only
lead to higher installation costs.

T h e total lpm of thePV panels should be less than the

maximum charging current of the inverter

The total Voc of the PV panel should be less than the

maximum PV input voltage of the inverter (please refer to
the technical parameter table).

Example 1: Take a 24V inverter(100A MPPT) as an example

to select suitable PV modules. Consider that the maximum
total Voc of PV panels cannot exceed 150V. The total power
should be equal to or slightly greater than 2600W,we can
choose the following specifications of PV panels.

Maximum powe The number of PV panels connected

80W
(Pmax) in series for each group:
Rated voltage
18V 6PCS-621.6V<150V
Vpm(V)
Rated current Total number of PV panels:
4.46A
pm(A) 32PCS32*80W<2600W
Open circuit voltage Number of groups that can be
21.6V
Voc(V) connected in parallel:
Short circuit current
4.8A 5 groups-32PCS/6PCS=5(groups)
Isc(A)

The configuration scheme of the 24V inverter(100A MPPT) is:

Every 6 PV panels are connected in seriesinto one group,

and 5 groups of PV panels are connected.

-19-
 Inverter

1 2 3 4 5 6 25 26 27 28 29 30

Example 2: Take the 48V inverter(100A MPPT) as an example

to select the appropriate PV module. Consider that the total
Voc of the PV panel cannot exceed the maximum 150V. The
total power should be equal to or slightly greater than 5200W,
we can choose the following specifications of PV panels.

Maximum power
80W The number of PV panels connected
(Pmax)
in series for each group:
Rated voltage
18V 6 PCS (621.6V<15OV)
Vpm(V)
Rated current Total number of PV panels
4.46A
pm(A) 66PCS-65*80W=5200W
Open circuit voltage 21.6V
Number of groups that can be
Voc(V) connected in parallel:
Short circuit current
Isc(A)
4.8A 10groups-65PCS/6PCS=10(groups)

The configuration scheme of the 48V inverter(10OA MPPT) is:

Every 6 PV panels are connected in series into one group,

and 10 groups of PV panels are connected.

Inverter

2 3 4 5 6 55 56 57 58 59 60

20-
Example 3: Take the 96V inverter(100A MPPTI.as an exam
to select the appropriate PV module. Consider
Voc of the PV panel cannot exceed the maximum 28
that the tota
total power should be equal to or greater than lightly 250V. The
104A0OW,
we can choose the following specifications of PV
panels.
Maximum power
80W The number of PV panels
connected
(Pmax)
in series for each group:
Rated voltage
18V 11 PCS (11*21.6V<250V)
Vpm(V)
Rated current Total number of PV panels:
4.46A
pm(A) 130PCS130*80W=10400W
Open circuit voltage Number of groups that can be
21.6V
Voc(V) connected in parallel:
Short circuit current
4.8A 11 groups-130PCS/11PCS 11(grouns
Isc(A)

The configuration scheme of the 96V inverter(100A MPPT) is:

Every 11 PV panels are connected in series into one group,
and 11 groups of PV panels are connected.

Inverter

10 11 . 111
112 *****
120 121

Daily power generation of solar panels:

Power generation total solar panel power x
=

Conversion efficiency local x

contrOll
sunshine average time

21