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    Parking Brakes

    Uploaded by

    Mohamed Adel
    The document provides information about parking brake service including specifications, lubrication points, and procedures for checking the parking brake lever stroke and switch. The parking brake lever, cable, and drum removal and installation processes are described.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Parking Brakes

    Uploaded by

    Mohamed Adel
    6 views8 pages
    The document provides information about parking brake service including specifications, lubrication points, and procedures for checking the parking brake lever stroke and switch. The parking brake lever, cable, and drum removal and installation processes are described.

    Original Title

    G36

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    © © All Rights Reserved

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    The document provides information about parking brake service including specifications, lubrication points, and procedures for checking the parking brake lever stroke and switch. The parking brake lever, cable, and drum removal and installation processes are described.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    6 views8 pages

    Parking Brakes

    Uploaded by

    Mohamed Adel
    The document provides information about parking brake service including specifications, lubrication points, and procedures for checking the parking brake lever stroke and switch. The parking brake lever, cable, and drum removal and installation processes are described.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8

    36-1

    PARKING BRAKES
    CONTENTS

    GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 2 Parking Brake Switch Check . . . . . . . . . . . . . . . . . . 3


    Lining Running-In . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
    SERVICE SPECIFICATIONS . . . . . . . . . . . . . . . . . 2
    PARKING BRAKE LEVER . . . . . . . . . . . . . . . . . . 5
    LUBRICANTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
    PARKING BRAKE CABLE . . . . . . . . . . . . . . . . . . 6
    ON-VEHICLE SERVICE . . . . . . . . . . . . . . . . . . . . . 3
    Parking Brake Lever Stroke Check and PARKING BRAKE DRUM . . . . . . . . . . . . . . . . . . . 7
    Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
    36-2 PARKING BRAKES - General Information/Service Specifications/Lubricants

    GENERAL INFORMATION
    The parking brake is of a mechanical control type
    acting on the rear wheels. A lever is used to apply
    the parking brake.

    CONSTRUCTION DIAGRAM

    Parking brake lever

    Parking brake lever

    SERVICE SPECIFICATIONS
    Items Standard value Limit

    Parking brake lever stroke 5 - 7 notches -

    Rear brake lining thickness mm 2.8 1.0

    Rear drum inside diameter mm 168.0 169.0

    LUBRICANTS
    Items Specified lubricants

    Backing plate Multipurpose grease

    Shoe and lining assembly

    Adjuster
    PARKING BRAKES - On-Vehicle Service 36-3
    ON-VEHICLE SERVICE
    PARKING BRAKE LEVER STROKE CHECK
    AND ADJUSTMENT
    1. Pull the parking brake lever with a force of approx. 200
    N and count the number of notches.
    Standard value: 5 - 7 notches
    2. If the parking brake lever stroke is not the standard value,
    adjust as described below.
    (1) Remove the floor console assembly. (Refer to
    GROUP52A)
    (2) Loosen the adjusting nut to move it to the cable rod
    Cable rod
    end so that the cable will be free.
    Adjusting nut (3) Depress the brake pedal repeatedly until the lever
    has no change in its stroke.
    NOTE
    Depressing the brake pedal repeatedly adjusts shoe
    clearance correctly.
    (4) Turn the adjusting nut to adjust the parking brake lever
    stroke to the standard value. After adjusting, check
    that there is no space between the adjusting nut and
    the parking brake lever. Check that the adjusting nut is
    secured with the nut holder.
    Caution
    If the parking brake lever stroke is below the
    standard value and the braking is too firm, the
    rear brakes may drag.
    (5) After adjusting the parking brake lever stroke, jack
    up the rear end of the vehicle, and then release the
    parking brake and turn the rear wheels to check that
    the rear brakes are not dragging.

    PARKING BRAKE SWITCH CHECK


    1. Remove the floor console assembly. (Refer to
    GROUP52A)
    2. Remove the front seat assembly(RH). (Refer to
    GROUP52A)
    3. Check for continuity between the parking brake switch
    terminal and the switch mounting bolt.

    When parking brake lever is pulled Continuity

    When parking brake lever is released No continuity


    36-4 PARKING BRAKES - On-Vehicle Service

    Pull LINING RUNNING-IN


    Carry out running-in by the following procedure when replacing
    the parking brake linings or the rear brake disc rotors, or
    Spring balance when brake performance is insufficient.
    Caution
    Carry out running-in in a place with good visibility, and
    pay careful attention to safety.
    Approx.
    40 mm 1. Adjust the parking brake stroke to the specified value.
    Standard value [Operation force: Approx. 200 N] :
    5 - 7 notches
    2. Hook a spring balance onto the centre of the parking
    brake lever grip and pull it with a force of 100 - 150
    N in a direction perpendicular to the handle.
    3. Drive the vehicle at a constant speed of 35 - 50 km/h
    for 100 metres.
    4. Release the parking brake and let the brakes cool for
    5 - 10 minutes.
    5. Repeat the procedure in steps 2 to 4 four or five times.
    PARKING BRAKES - Parking Brake Lever 36-5
    PARKING BRAKE LEVER
    REMOVAL AND INSTALLATION
    Pre-removal Operation Post-installation Operation
    Rear Floor Console Assembly and Rear Console D Parking Brake Lever Stroke Adjustment
    Bracket Removal (Refer to GROUP 52A-Floor Console.) (Refer to P.36-3.)
    D Rear Floor Console Assembly and Rear Console
    Bracket Installation (Refer to GROUP 52A-Floor
    Console.)

    4
    1

    A Section A - A Section B - B

    Ratchet plate

    Ratchet B
    pawl

    Removal steps
    1. Adjusting nut 4. Parking brake lever assembly
    2. Parking brake switch connector 5. Parking brake switch
    3. Parking brake cable connection
    36-6 PARKING BRAKES - Parking Brake Cable

    PARKING BRAKE CABLE


    REMOVAL AND INSTALLATION
    CAUTION
    If the vehicle is equipped with the Brembo disc brake, during maintenance, take care not to contact
    the parts or tools to the caliper because the paint of caliper will be scratched. And if there is
    brake fluid on the caliper, wipe out quickly.

    Pre-removal Operation Post-installation Operation


    D Rear Floor Console Assembly and Rear Console D Parking Brake Lever Stroke Check and Adjustment
    Bracket Removal (Refer to GROUP 52A-Floor (Refer to P.36-3.)
    Console.) D Rear Seat Cushion Installation (Refer to GROUP
    D Rear Seat Cushion Assembly Removal (Refer to 52A-Seat.)
    GROUP 52A-Seat.) D Rear Floor Console Assembly and Rear Console
    Bracket Installation (Refer to GROUP 52A-Floor
    Console.)

    Removal steps
    D Shoe and lining assembly
    (Refer to P.36-7.)
    D Parking brake cable connection
    (Refer to P.36-5.)
    1. Parking brake cable
    PARKING BRAKES - Parking Brake Drum 36-7
    PARKING BRAKE DRUM
    REMOVAL AND INSTALLATION
    CAUTION
    If the vehicle is equipped with the Brembo disc brake, during maintenance, take care not to contact
    the parts or tools to the caliper because the paint of caliper will be scratched. And if there is
    brake fluid on the caliper, wipe out quickly.

    118 ± 19 N m
    54 ± 5 N m
    12 1
    14
    11

    10 6

    7
    13

    11
    4 2
    9 8
    5

    11

    Brake grease: Multipurpose grease

    Removal steps
    AA" 1. Rear brake caliper assembly 9. Shoe hold-down spring
    2. Rear brake disc 10. Clip
    "BA 3. Shoe-to-anchor spring 11. Shoe and lining assembly
    4. Adjusting wheel spring 12. Rear hub assembly
    "AA 5. Adjuster assembly (Refer to GROUP 27.)
    6. Strut 13. Backing plate
    7. Strut-to-shoe spring 14. Shoe hold-down pin
    8. Shoe hold-down cup
    36-8 PARKING BRAKES - Parking Brake Drum

    REMOVAL SERVICE POINT


    AA" REAR BRAKE CALIPER ASSEMBLY REMOVAL
    Remove the rear brake caliper assembly and support it with
    wire or similar.
    CAUTION: Brembo disc brake
    Take care not to contact the parts or tools to the caliper
    because the paint of caliper will be scratched. And if
    there is brake fluid on the caliper, wipe out quickly.

    INSTALLATION SERVICE POINTS


    "AA ADJUSTER ASSEMBLY INSTALLATION
    Install the adjuster assembly so that the shoe adjusting bolt
    of left hand wheel is attached towards the rear of the vehicle,
    and the shoe adjusting bolt of right hand wheel is towards
    the front of the vehicle.
    Shoe adjusting
    bolt

    "BA SHOE-TO-ANCHOR SPRING INSTALLATION


    Install the shoe-to-anchor springs in the order shown in the
    illustration.

    Rear side
    NOTE
    of the ve- The figure shows the left wheel; for the right wheel, the position
    hicle is symmetrical.

    2
    1
    Paint A14N0009

    INSPECTION
    BRAKE LINING AND BRAKE DRUM CHECK
    1. Measure the thickness of the brake lining at several places.
    Standard value: 2.8 mm
    Limit: 1.0 mm
    2. If the thickness of the brake lining has worn down to
    the limit value or more, replace the shoe and lining
    assemblies on both sides of the vehicle.

    3. Measure the inside diameter of the brake disc in two


    places or more.
    Standard value: 168.0 mm
    Limit: 169.0 mm
    4. If the inside of the brake disc has worn down to the
    limit value or more, or if it is excessively worn on one
    side, replace the brake disc.

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