Print-Toyota Service Information 11/3/17, 6(41 pm

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1GD-FTV LUBRICATION OIL PUMP COMPONENTS

ILLUSTRATION

*A w/ DPF - -
*1 DIFFERENTIAL PRESSURE SENSOR *2 NO. 1 EXHAUST GAS TEMPERATURE SENSOR
*3 NO. 2 EXHAUST GAS TEMPERATURE SENSOR *4 NO. 3 EXHAUST GAS TEMPERATURE SENSOR

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*5 NO. 1 VACUUM PIPE *6 NO. 2 VACUUM PIPE

*7 PIPE CLAMP *8 CLAMP

N*m (kgf*cm, ft.*lbf): Specified torque * For use with union nut wrench

ILLUSTRATION

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*A for Cold Area Specification Vehicles - -

*1 DIESEL THROTTLE BODY ASSEMBLY *2 DIESEL TURBO PRESSURE SENSOR
*3 ENGINE COVER BRACKET *4 GAS FILTER
*5 HOSE BRACKET *6 INTERCOOLER AIR TUBE
*7 NO. 2 ENGINE COVER BRACKET *8 NO. 2 HOSE TO HOSE TUBE
*9 NO. 2 WATER BY-PASS PIPE *10 NO. 11 WATER BY-PASS HOSE
*11 NO. 14 WATER BY-PASS HOSE *12 GASKET

N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part

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ILLUSTRATION

*A for Cold Area Specification Vehicles - -

*1 CONNECTING WIRE *2 EGR VALVE BRACKET
NO. 1 EGR COOLER AND NO. 2 EGR VALVE
*3 ENGINE OIL LEVEL DIPSTICK GUIDE *4 ASSEMBLY WITH ELECTRIC EGR CONTROL
VALVE ASSEMBLY

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*5 NO. 1 EGR PIPE SUB-ASSEMBLY *6 NO. 2 EGR PIPE

*7 NO. 3 WATER BY-PASS PIPE SUB-ASSEMBLY *8 NO. 4 WATER BY-PASS PIPE SUB-ASSEMBLY
*9 VACUUM CONTROL VALVE SET *10 ENGINE OIL LEVEL DIPSTICK
*11 GASKET *12 O-RING
*13 STUD BOLT - -

N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part

Engine oil - -

ILLUSTRATION

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*A w/ DPF - -
*1 FUEL INJECTION PUMP COVER SUB-ASSEMBLY *2 FUEL PUMP MOTOR WIRE
*3 MANIFOLD STAY *4 NO. 1 FUEL HOSE
*5 NO. 2 FUEL HOSE *6 NO. 2 FUEL PIPE
*7 NO. 3 FUEL PIPE *8 NO. 4 FUEL PIPE SUB-ASSEMBLY
*9 WIRING HARNESS CLAMP BRACKET *10 FUEL PIPE CLAMP
*11 SUPPLY PUMP HOLLOW SCREW *12 UNION BOLT
*13 GASKET - -

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N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part

ILLUSTRATION

*A w/ DPF - -

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*1 FUEL INLET PIPE SUB-ASSEMBLY *2 INTAKE MANIFOLD

*3 NO. 2 NOZZLE LEAKAGE PIPE ASSEMBLY *4 WIRING HARNESS CLAMP BRACKET
*5 INJECTION PIPE CLAMP *6 NO. 2 INJECTION PIPE CLAMP
*7 GASKET - -

Tightening torque for "Major areas involving

basic vehicle performance such as N*m (kgf*cm, ft.*lbf): Specified torque
moving/turning/stopping" : N*m (kgf*cm,
ft.*lbf)

* For use with SST or union nut wrench ● Non-reusable part

ILLUSTRATION

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*A w/ DPF *B w/ Air Conditioning System

*C w/o Air Conditioning System - -
*1 NO. 1 COMPRESSOR MOUNTING BRACKET *2 NO. 1 FUEL PIPE
*3 IDLER PULLEY SUB-ASSEMBLY *4 NO. 1 INJECTION PIPE SUB-ASSEMBLY
*5 NO. 2 INJECTION PIPE SUB-ASSEMBLY *6 NOZZLE LEAKAGE PIPE ASSEMBLY
*7 WIRING HARNESS CLAMP BRACKET *8 UNION BOLT
*9 GASKET - -

Tightening torque for "Major areas involving

basic vehicle performance such as
N*m (kgf*cm, ft.*lbf): Specified torque
moving/turning/stopping" : N*m (kgf*cm,

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ft.*lbf)

* For use with SST ● Non-reusable part

ILLUSTRATION

*A w/ DPF - -

*1 AIR FUEL RATIO SENSOR *2 EXHAUST MANIFOLD CONVERTER SUB-

ASSEMBLY

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*3 EXHAUST PIPE SUPPORT STAY *4 NO. 1 EXHAUST MANIFOLD HEAT INSULATOR

*5 NO. 1 INJECTOR HOLDER *6 NO. 1 TURBO INSULATOR
*7 NO. 1 WATER HOSE CLAMP BRACKET *8 NO. 2 EXHAUST PIPE SUPPORT STAY
*9 NO. 4 WATER BY-PASS HOSE *10 NO. 5 WATER BY-PASS HOSE
*11 EXHAUST PIPE CLAMP *12 GASKET

N*m (kgf*cm, ft.*lbf): Specified torque * For use with SST

● Non-reusable part - -

ILLUSTRATION

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*A w/o DPF - -

*1 EXHAUST MANIFOLD CONVERTER SUB- *2 EXHAUST PIPE SUPPORT STAY

ASSEMBLY
*3 NO. 1 EXHAUST MANIFOLD HEAT INSULATOR *4 NO. 1 TURBO INSULATOR
*5 NO. 2 EXHAUST PIPE SUPPORT STAY *6 EXHAUST PIPE CLAMP
*7 GASKET - -

N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part

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ILLUSTRATION

*A except Cold Area Specification Vehicles *B for Cold Area Specification Vehicles
*C w/ Viscous Heater - -
*1 NO. 1 VISCOUS HEATER BRACKET SUB- *2 NO. 3 WATER BY-PASS PIPE
ASSEMBLY
*3 PCV HOSE *4 PCV PIPE

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N*m (kgf*cm, ft.*lbf): Specified torque - -

ILLUSTRATION

*1 NO. 1 TURBO WATER HOSE *2 NO. 2 TURBO WATER HOSE

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*3 TURBO OIL INLET PIPE SUB-ASSEMBLY *4 TURBO OIL OUTLET PIPE

*5 TURBOCHARGER STAY *6 TURBOCHARGER SUB-ASSEMBLY
*7 UNION BOLT *8 GASKET

Tightening torque for "Major areas involving

basic vehicle performance such as N*m (kgf*cm, ft.*lbf): Specified torque
moving/turning/stopping" : N*m (kgf*cm,
ft.*lbf)

● Non-reusable part - -

ILLUSTRATION

*A w/ DPF *B for Cold Area Specification Vehicles

*1 NO. 1 WATER BY-PASS PIPE *2 NO. 2 WATER BY-PASS PIPE SUB-ASSEMBLY
*3 THERMOSTAT *4 WATER INLET

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*5 WATER OUTLET SUB-ASSEMBLY *6 GASKET

N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part

ILLUSTRATION

*A w/o Viscous Heater *B w/ Viscous Heater

*1 CRANKSHAFT PULLEY *2 CRANKSHAFT PULLY COVER
*3 NO. 1 IDLER PULLEY SUB-ASSEMBLY *4 VISCOUS HEATER CRANKSHAFT PULLEY
*5 V-RIBBED BELT TENSIONER ASSEMBLY *6 CRANKSHAFT PULLEY SET BOLT

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N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part

ILLUSTRATION

*A w/ DPF *B w/o DPF

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*1 GENERATOR BRACKET SUB-ASSEMBLY *2 INJECTION PUMP INSULATOR

*3 NO. 1 ENGINE HANGER *4 SUPPLY PUMP ASSEMBLY
*5 TIMING CHAIN COVER PLATE *6 SUPPLY PUMP SHAFT NUT
*7 NO. 1 FUEL PUMP BRACKET *8 GASKET
*9 O-RING - -

Tightening torque for "Major areas involving

basic vehicle performance such as
N*m (kgf*cm, ft.*lbf): Specified torque
moving/turning/stopping" : N*m (kgf*cm,
ft.*lbf)

● Non-reusable part - -

ILLUSTRATION

*1 CAMSHAFT POSITION SENSOR *2 CYLINDER HEAD COVER SUB-ASSEMBLY

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*3 INJECTOR ASSEMBLY *4 NOZZLE HOLDER GASKET

*5 CYLINDER HEAD COVER GASKET *6 NO. 2 CYLINDER HEAD COVER GASKET
*7 CAMSHAFT BEARING CAP OIL HOLE GASKET *8 NOZZLE HOLDER CLAMP
*9 INJECTION NOZZLE SEAT *10 NOZZLE HOLDER CLAMP SEAT
*11 WASHER *12 O-RING

Tightening torque for "Major areas involving

basic vehicle performance such as N*m (kgf*cm, ft.*lbf): Specified torque
moving/turning/stopping" : N*m (kgf*cm,
ft.*lbf)

● Non-reusable part Engine oil

ILLUSTRATION

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*1 ENGINE OIL LEVEL SENSOR *2 OIL PAN COVER SILENCER

*3 OIL PAN SUB-ASSEMBLY *4 OIL PAN DRAIN PLUG
*5 GASKET - -

N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part

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ILLUSTRATION

*1 CAMSHAFT TIMING SPROCKET (for Exhaust *2 CAMSHAFT TIMING SPROCKET (for Intake
Side) Side)
*3 FRONT CRANKSHAFT OIL SEAL *4 NO. 2 CHAIN SUB-ASSEMBLY
*5 NO. 2 CHAIN TENSIONER ASSEMBLY *6 NO. 2 CHAIN TENSIONER SLIPPER
*7 NO. 2 CHAIN VIBRATION DAMPER *8 TIMING CHAIN COVER SUB-ASSEMBLY
*9 TIMING CHAIN GUIDE *10 TIMING CHAIN CASE GASKET
*11 CAMSHAFT TIMING SPROCKET BOLT - -

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N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part

MP grease Engine oil

ILLUSTRATION

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*1 CRANKSHAFT TIMING SPROCKET *2 INJECTION PUMP DRIVE GEAR

*3 NO. 1 CHAIN SUB-ASSEMBLY *4 ENGINE WATER PUMP ASSEMBLY
*5 NO. 1 CHAIN TENSIONER ASSEMBLY *6 NO. 1 CHAIN TENSIONER SLIPPER
*7 NO. 1 CHAIN VIBRATION DAMPER *8 OIL PUMP DRIVE GEAR
*9 TIMING CHAIN CASE ASSEMBLY *10 NO. 1 CHAIN TENSIONER ASSEMBLY BODY
*11 SPRING *12 PLUNGER
*13 GASKET *14 O-RING

N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part

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Engine oil - -

© 2012 TOYOTA MOTOR CORPORATION. All Rights Reserved.

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