1MRK505180-UEN B en Installation and Commissioning Manual Busbar Differential Protection IED REB 670 1.1

Installation and commissioning manual
Busbar protection IED

REB 670
Innovation from ABB

Document ID: 1MRK505180-UEN
Issued: December 2007
Revision: B
IED product version: 1.1
© Copyright 2007 ABB. All rights reserved

COPYRIGHT
WE RESERVE ALL RIGHTS TO THIS DOCUMENT, EVEN IN THE EVENT
THAT A PATENT IS ISSUED AND A DIFFERENT COMMERCIAL
PROPRIETARY RIGHT IS REGISTERED. IMPROPER USE, IN
PARTICULAR REPRODUCTION AND DISSEMINATION TO THIRD
PARTIES, IS NOT PERMITTED.
THIS DOCUMENT HAS BEEN CAREFULLY CHECKED. HOWEVER, IN

CASE ANY ERRORS ARE DETECTED, THE READER IS KINDLY
REQUESTED TO NOTIFY THE MANUFACTURER AT THE ADDRESS
BELOW.
THE DATA CONTAINED IN THIS MANUAL IS INTENDED SOLELY FOR

THE CONCEPT OR PRODUCT DESCRIPTION AND IS NOT TO BE
DEEMED TO BE A STATEMENT OF GUARANTEED PROPERTIES. IN
THE INTEREST OF OUR CUSTOMERS, WE CONSTANTLY SEEK TO
ENSURE THAT OUR PRODUCTS ARE DEVELOPED TO THE LATEST
TECHNOLOGICAL STANDARDS. AS A RESULT, IT IS POSSIBLE THAT
THERE MAY BE SOME DIFFERENCES BETWEEN THE HW/SW
PRODUCT AND THIS INFORMATION PRODUCT.
Manufacturer:
ABB AB
Substation Automation Products
SE-721 59 Västerås
Sweden
Telephone: +46 (0) 21 34 20 00
Facsimile: +46 (0) 21 14 69 18
www.abb.com/substationautomation
Table of contents
Table of contents
Section 1 Introduction.......................................................................7
Introduction to the installation and commissioning manual................7
About the complete set of manuals for an IED..............................7
About the installation and commissioning manual.........................8
Intended audience.........................................................................9
Related documents........................................................................9
Revision notes...............................................................................9
Section 2 Safety information..........................................................11

Warning signs...................................................................................11
Caution signs....................................................................................12
Note signs.........................................................................................13
Section 3 Overview........................................................................15
Commissioning and installation overview.........................................15
Section 4 Unpacking and checking the IED...................................17

Taking delivery, unpacking and checking.........................................17
Section 5 Installing the IED............................................................19

Overview...........................................................................................19
Dimensions.......................................................................................19
Case without rear cover...............................................................19
Case with rear cover....................................................................20
Flush mounting dimensions.........................................................22
Side-by-side flush mounting dimensions.....................................23
Wall mounting dimensions...........................................................24
Mounting methods and details..........................................................24
Mounting the IED.........................................................................24
Flush mounting............................................................................26
Overview................................................................................26
Mounting procedure for flush mounting..................................26
19” panel rack mounting..............................................................27
Overview................................................................................27
Mounting procedure for 19” panel rack mounting...................28
Wall mounting..............................................................................29
Overview................................................................................29
Mounting procedure for wall mounting...................................29
How to reach the rear side of the IED....................................30
Side-by-side 19” rack mounting...................................................31
REB 670 Installation and commissioning manual 1

1MRK505180-UEN rev. B
Table of contents
Overview................................................................................31
Mounting procedure for side-by-side rack mounting..............32
IED 670 mounted with a RHGS6 case...................................32
Side-by-side flush mounting........................................................33
Overview................................................................................33
Mounting procedure for side-by-side flush mounting.............34
Making the electrical connection......................................................35
IED connectors............................................................................35
Overview................................................................................35
Front side connectors.............................................................36
Rear side connectors.............................................................37
Connection diagrams.............................................................39
Connecting to protective earth.....................................................45
Connecting the power supply module.........................................45
Configuration for analog CT inputs..............................................46
Connecting to CT and VT circuits................................................46
Connecting the binary input and output signals...........................46
Making the screen connection.....................................................48
Optical connections..........................................................................49
Connecting station communication interfaces (OEM and
SLM)............................................................................................49
Connecting remote communication interfaces (LDCM)...............50
Galvanic X.21 line data communication (X.21-LDCM).....................51
Connecting Galvanic X.21 line data communication module
(X.21 LDCM)................................................................................51
Installing the serial communication cable for RS485........................53
RS485 serial communication module..........................................53
Installing the serial communication cable for RS485 SPA/
IEC...............................................................................................56
Data on RS485 serial communication module cable...................58
Installing the GPS antenna...............................................................58
Installing the GPS antenna..........................................................58
Antenna installation................................................................58
Electrical installation...............................................................59
Section 6 Checking the external optical and electrical

connections....................................................................61
Overview...........................................................................................61
Checking the VT circuits...................................................................61
Check of CT circuits.........................................................................62
Checking the power supply..............................................................62
Checking the binary I/O circuits........................................................62
Binary input circuits.....................................................................63
Binary output circuits...................................................................63
2 Installation and commissioning manual REB 670

Table of contents
Checking the optical connections.....................................................63
Section 7 Energizing the IED.........................................................65

Overview...........................................................................................65
Energizing the IED............................................................................65
Checking the self supervision signals...............................................67
Reconfiguring the IED.................................................................67
Setting the IED time.....................................................................67
Checking the self supervision function........................................67
Determine the cause of an internal failure..............................67
Self supervision HMI data............................................................68
Section 8 Set up PCM 600 communication link per IED................69

Set up PCM 600 communication link per IED..................................69
Section 9 Establishing connection and verifying the SPA/IEC-

communication ..............................................................75
Entering settings...............................................................................75
Entering SPA settings..................................................................75
Entering IEC settings...................................................................76
Verifying the communication............................................................76
Verifying SPA communication.....................................................76
Verifying IEC communication......................................................77
Fibre optic loop.................................................................................77
Optical budget calculation for serial communication with SPA/
IEC ...................................................................................................78
Section 10 Establishing connection and verifying the LON

communication ..............................................................79
Communication via the rear ports ....................................................79
LON communication....................................................................79
The LON Protocol........................................................................80
Hardware and software modules.................................................81
Optical budget calculation for serial communication with LON ........83
Section 11 Configuring the IED and changing settings....................85

Overview...........................................................................................85
Entering settings through the local HMI............................................86
Analog input data..............................................................................86
Configuration for analog CT inputs..............................................86
Downloading settings and configuration from a PC..........................87
Downloading the configuration and setting files..........................87
Section 12 Verifying settings by secondary injection ......................89

Overview...........................................................................................89
Preparing for test..............................................................................90

Table of contents
Overview......................................................................................90
Preparing the connection to the test equipment..........................91
Putting the IED into test mode.....................................................91
Connecting test equipment to the IED.........................................92
Verifying the connections and the analog inputs.........................92
Releasing the function(s) to be tested.........................................93
Disturbance report.......................................................................94
Introduction.............................................................................94
Disturbance report settings....................................................94
Disturbance recorder (DR).....................................................94
Event recorder (ER)...............................................................95
Identifying the function to test in the technical reference
manual ........................................................................................95
Exit test mode..............................................................................95
Basic IED functions..........................................................................96
Parameter setting groups (ACGR)..............................................96
Verifying the settings..............................................................96
Completing the test................................................................96
Differential protection........................................................................96
Busbar differential protection (PDIF, 87B)...................................96
General...................................................................................96
Operation of the differential protection from CTx input...........97
Stability of the general differential protection.........................99
Operation of fast open CT detection algorithm.....................100
Operation of slow open CT detection algorithm...................101
Completing the test..............................................................102
Check of trip circuits and circuit breakers ............................102
Current protection...........................................................................102
Four step phase overcurrent protection (PTOC, 51/67)............102
Verifying the settings............................................................103
Four step single phase overcurrent protection (POCM,
51/67)........................................................................................104
Verifying the settings............................................................104
Breaker failure protection (RBRF, 50BF)...................................105
Checking the phase current operate value, IP>...................106
Checking the residual (EF) current operate value “IN>” set
below “IP>”...........................................................................106
Checking the re-trip and back-up times................................106
Verifying the re-trip mode.....................................................107
Verifying the back-up trip mode............................................108
Verifying instantaneous back-up trip at “CB faulty”
condition ..............................................................................109

Table of contents
Verifying the case FunctionMode = Contact.........................109

Verifying the function mode “Curr&Cont Check”..................109
Breaker failure protection, single phase version (RBRF,
50BF).........................................................................................110
Checking the phase current operate value,
IP>Pickup_PH......................................................................111
Checking the re-trip and back-up times................................111
Verifying the re-trip mode.....................................................112
Verifying the back-up trip mode............................................113
Verifying instantaneous back-up trip at “CB faulty”
condition ..............................................................................113
Verifying the case FunctionMode = Contact.........................113
Verifying the function mode “Curr&Cont Check”..................114
Control............................................................................................115
Autorecloser (RREC, 79)...........................................................115
Preparation of the verification ..............................................117
Switching the auto-reclosing function On and Off................118
Verifying the auto-reclosing function ...................................118
Checking the reclosing conditions .......................................119
Monitoring.......................................................................................121
Event counter (GGIO)................................................................121
Event function (EV)....................................................................121
Station communication...................................................................122
Multiple command and trasmit (CM, MT)..................................122
Single command (CD)...............................................................122
Remote communication..................................................................122
Binary signal transfer to remote end..........................................122
Section 13 Primary injection testing...............................................125

Primary injection testing.................................................................125
Operation of the general differential protection.........................125
Stability of the general differential protection.............................126
Section 14 Commissioning and maintenance of the fault clearing

system..........................................................................129
Installation and commissioning.......................................................129
Commissioning tests......................................................................130
Periodic maintenance tests............................................................130
Visual inspection........................................................................131
Maintenance tests.....................................................................131
Preparation...........................................................................132

Table of contents
Recording.............................................................................132
Secondary injection..............................................................132
Alarm test.............................................................................132
Self supervision check..........................................................132
Trip circuit check..................................................................133
Measurement of service currents.........................................133
Restoring..............................................................................133
Section 15 Fault tracing and repair................................................135

Fault tracing....................................................................................135
Information on the local HMI......................................................135
Using front-connected PC or SMS............................................136
Repair instruction............................................................................138
Repair support................................................................................139
Maintenance...................................................................................139
Section 16 Glossary.......................................................................141
Glossary.........................................................................................141

Section 1
Introduction
Section 1 Introduction
About this chapter

This chapter introduces the user to the manual.
1.1 Introduction to the installation and

commissioning manual
1.1.1 About the complete set of manuals for an IED

The user’s manual (UM) is a complete set of five different manuals:
Application Technical Installation and Operator´s Engineering

manual reference commissioning manual guide
manual manual
en06000097.vsd
The Application Manual (AM) contains application descriptions, setting guidelines

and setting parameters sorted per function. The application manual should be used to
find out when and for what purpose a typical protection function could be used. The
manual should also be used when calculating settings.
The Technical Reference Manual (TRM) contains application and functionality

descriptions and it lists function blocks, logic diagrams, input and output signals,
setting parameters and technical data sorted per function. The technical reference
manual should be used as a technical reference during the engineering phase,
installation and commissioning phase, and during normal service.
The Installation and Commissioning Manual (ICM) contains instructions on how

to install and commission the protection IED. The manual can also be used as a
reference during periodic testing. The manual covers procedures for mechanical and
electrical installation, energizing and checking of external circuitry, setting and
configuration as well as verifying settings and performing directional tests. The
chapters are organized in the chronological order (indicated by chapter/section
numbers) in which the protection IED should be installed and commissioned.
The Operator’s Manual (OM) contains instructions on how to operate the protection
IED during normal service once it has been commissioned. The operator’s manual

Section 1
Introduction
can be used to find out how to handle disturbances or how to view calculated and
measured network data in order to determine the cause of a fault.
The IED 670 Engineering guide (EG) contains instructions on how to engineer the
IED 670 products. The manual guides to use the different tool components for IED
670 engineering. It also guides how to handle the tool component available to read
disturbance files from the IEDs on the basis of the IEC 61850 definitions. The third
part is an introduction about the diagnostic tool components available for IED 670
products and the PCM 600 tool.
The IEC 61850 Station Engineering guide contains descriptions of IEC 61850
station engineering and process signal routing. The manual presents the PCM 600
and CCT tool used for station engineering. It describes the IEC 61850 attribute editor
and how to set up projects and communication.
1.1.2 About the installation and commissioning manual

The installation and commissioning manual contains the following chapters:
• The chapter “Safety information” presents warning and note signs, that the user
should pay attention to.
• The chapter “Overview” is a summary of the major tasks faced when installing
and commissioning an IED.
• The chapter “Unpacking and checking the IED” explains how to take delivery
of the IED.
• The chapter “Installing the IED” explains how to install the IED.
• The chapter “Checking the external optical and electrical connections” explains
how to check that the IED is properly connected to the protection system.
• The chapter “Energizing the IED” explains how to start the IED.
• The chapter “Establishing connection and verifying the SPA/IEC-
communication” contains explains how to enter SPA/IEC settings and verifying
the SPA/IEC communication.
• The chapter “Establishing connection and verifying the LON communication”
contains a reference to another document.
• The chapter “Configuring the IED and changing settings” explains how to
download settings and configure the terminal.
• The chapter “Verifying settings by secondary injection” contains instructions on
how to verify that each included function operates correctly according to the set
values.
• The chapter “Primary injection testing” describes a test with primary current
through the protected zone.
• The chapter “Commissioning and maintenance of the fault clearing system”
discusses maintenance tests and other periodic maintenance measures.
• The chapter “Fault tracing and repair” explains how to troubleshoot.
• The chapter “Glossary” is a list of terms, acronyms and abbreviations used in
ABB technical documentation.

Section 1
Introduction
1.1.3 Intended audience

General
The installation and commissioning manual addresses the personnel responsible for
the installation, commissioning, maintenance and taking the protection in and out of
normal service.
Requirements
The installation and commissioning personnel must have a basic knowledge in
handling electronic equipment. The commissioning and maintenance personnel must
be well experienced in using protection equipment, test equipment, protection
functions and the configured functional logics in the protection.
1.1.4 Related documents

Documents related to REB 670 Identity number
Operator’s manual 1MRK 505 179-UEN
Installation and commissioning manual 1MRK 505 180-UEN
Technical reference manual 1MRK 505 178-UEN
Application manual 1MRK 505 181-UEN
Buyer’s guide 1MRK 505 182-BEN
Connection and Installation components 1MRK 013 003-BEN

Test system, COMBITEST 1MRK 512 001-BEN
Accessories for IED 670 1MRK 514 012-BEN
Getting started guide IED 670 1MRK 500 080-UEN
SPA and LON signal list for IED 670, ver. 1.1 1MRK 500 083-WEN
IEC 61850 Data objects list for IED 670, ver. 1.1 1MRK 500 084-WEN
Generic IEC 61850 IED Connectivity package 1KHA001027-UEN
Protection and Control IED Manager PCM 600 Installation sheet 1MRS755552
Engineering guide IED 670 products 1MRK 511 179-UEN
Latest versions of the described documentation can be found on www.abb.com/substationautomation
1.1.5 Revision notes

Revision Description
B No functionality added. Minor changes made in content due to problem reports.

10
Section 2
Safety information
Section 2 Safety information
About this chapter

This chapter contains safety information. Warning signs are presented which urge the
user to be careful during certain operations in order to avoid injuries to humans or
damage to equipment.
2.1 Warning signs
Strictly follow the company and country safety regulations. Working

in a high voltage environment requires serious approach to avoid
human injuries and damage to equipment.
Do not touch circuitry during operation. Potentially lethal voltages

and currents are present.
Always avoid touching the circuitry when covers are removed. The
product contains electronic circuits which can be damaged if exposed
to static electricity (ESD). Lethal high voltage circuits are also
exposed when covers are removed.
Always use suitable isolated test pins when measuring signals in open
circuitry. Potentially lethal voltages and currents are present.
Never connect or disconnect a wire and/or a connector to or from a

IED during normal operation. Hazardous voltages and currents are
present that may be lethal. Operation may be disrupted and IED and
measuring circuitry may be damaged.
Always connect the IED to protective earth, regardless of the

operating conditions. This also applies to special occasions such as
bench testing, demonstrations and off-site configuration. Operating

Section 2
Safety information
the IED without proper earthing may damage both IED and measuring
circuitry and may cause injuries in case of an accident.
Never disconnect the secondary connection of current transformer

circuit without short-circuiting the transformer’s secondary winding.
Operating a current transformer with the secondary winding open will
cause a massive potential build-up that may damage the transformer
and may cause injuries to humans.
Never remove any screw from a powered IED or from a IED

connected to powered circuitry. Potentially lethal voltages and
currents are present.
Take adequate measures to protect the eyes. Never look into the laser
beam.
2.2 Caution signs
Always transport PCBs (modules) using certified conductive bags.

Always handle modules using a conductive wrist strap connected to
protective ground and on a suitable antistatic surface. Electrostatic
discharge (ESD) may cause damage to the module since electronic
circuits are sensitive to this phenomena.
Do not connect live wires to the IED. Internal circuitry may be

damaged
Always use a conductive wrist strap connected to protective ground

when replacing modules. Electrostatic discharge (ESD) may damage
the module and IED circuitry.
Take care to avoid electrical shock if accessing wiring and connection

IEDs when installing and commissioning.

Section 2
Safety information
Changing the active setting group will inevitably change the IEDs
operation. Be careful and check regulations before making the
change.
2.3 Note signs
The protection assembly is designed for a maximum continuous

current of four times rated value.

14
Section 3
Overview
Section 3 Overview
About this chapter

This chapter outlines the installation and commissioning of the IED.
3.1 Commissioning and installation overview
The settings for each function must be calculated before the commissioning task can
start. A configuration, done in the configuration and programming tool, must also be
available if the IED does not have a factory configuration downloaded.
The IED is unpacked and visually checked. It is preferably mounted in a cubicle or

on a wall. The connection to the protection system has to be checked in order to verify
that the installation is successful.

16
Section 4
Unpacking and checking the IED
Section 4 Unpacking and checking the IED
About this chapter

This chapter describes the delivery and the unpacking of the IED
4.1 Taking delivery, unpacking and checking
Procedure
1. Remove the transport casing.

2. Visually inspect the IED.
3. Check that all items are included in accordance with the delivery documents.
Once the IED has been started make sure that the software functions ordered
have been included in the delivery.
4. Check for transport damages.
If transport damage is discovered appropriate action must be taken against the
latest carrier and the nearest ABB office or representative should be informed.
ABB should be notified immediately if there are any discrepancies in relation
to the delivery documents.
5. Storage
If the IED is to be stored before installation, this must be done in the original
transport casing in a dry and dust free place. Observe the environmental
requirements stated in the technical data.

18
Section 5
Installing the IED
Section 5 Installing the IED
About this chapter

This chapter describes how to install the IED.
5.1 Overview
The mechanical and electrical environmental conditions at the installation site must
be within the limits described in the IED technical data. Dusty, damp places, places
susceptible to rapid temperature variations, powerful vibrations and shocks, surge
voltages of high amplitude and fast rise time, strong induced magnetic fields or similar
extreme conditions should be avoided.
Sufficient space must be available in front of and at the rear of the IED to allow access
for maintenance and future modifications. Flush mounted IEDs should be mounted
so that IED modules can be added and replaced without excessive dismantling.
5.2 Dimensions
5.2.1 Case without rear cover

Section 5
Installing the IED
E
K
D
A F
B C
G J
xx04000448.vsd
H
Figure 1: Case without rear cover xx04000464.vsd
Figure 2: Case without rear cover

with 19” rack mounting kit
Case size (mm) A B C D E F G H J K

6U, 1/2 x 19” 265.9 223.7 201.1 252.9 205.7 190.5 203.7 - 187.6 -
6U, 3/4 x 19” 265.9 336.0 201.1 252.9 318.0 190.5 316.0 - 187.6 -
6U, 1/1 x 19” 265.9 448.3 201.1 252.9 430.3 190.5 428.3 465.1 187.6 482.6
The H and K dimensions are defined by the 19” rack mounting kit
5.2.2 Case with rear cover

Section 5
Installing the IED
D F
J
B G
C H xx05000502.vsd
xx05000501.vsd
Figure 3: Case with rear cover.

Figure 4: Case with rear cover
and 19” rack mounting
kit.
xx05000503.vsd
Figure 5: Rear cover case with

details.
Case size (mm) A B C D E F G H J K

6U, 1/2 x 19” 265.9 223.7 242.1 255.8 205.7 190.5 203.7 - 228.6 -
6U, 3/4 x 19” 265.9 336.0 242.1 255.8 318.0 190.5 316.0 - 228.6 -
6U, 1/1 x 19” 265.9 448.3 242.1 255.8 430.3 190.5 428.3 465.1 228.6 482.6
The H and K dimensions are defined by the 19” rack mounting kit.

Section 5
Installing the IED
Case size A B C D E F G H J K
(inches)
6U, 1/2 x 19” 10.47 8.81 9.53 10.07 8.10 7.50 8.02 - 9.00 -
6U, 3/4 x 19” 10.47 13.23 9.53 10.07 12.52 7.50 12.4 - 9.00 -
6U, 1/1 x 19” 10.47 17.65 9.53 10.07 16.86 7.50 16.86 18.31 9.00 19.00
The H and K dimensions are defined by the 19” rack mounting kit.
5.2.3 Flush mounting dimensions
A C
E
D
xx04000465.vsd
Figure 6: Flush mounting
Cut-out dimensions (mm)

Case size
Tolerance A B C D
+/-1 +/-1
6U, 1/2 x 19" 210.1 254.3 4.0-10.0 12.5
6U, 3/4 x 19" 322.4 254.3 4.0-10.0 12.5
6U, 1/1 x 19" 434.7 254.3 4.0-10.0 12.5
E = 188.6 mm without rear protection cover, 229.6 mm with rear protection cover

Section 5
Installing the IED
5.2.4 Side-by-side flush mounting dimensions
xx06000182.vsd
Figure 7: A 1/2 x 19” size IED 670 side-by-side with RHGS6.
G
D
B
E
F
C
xx05000505.vsd
Figure 8: Panel-cut out dimensions for side-by-side flush mounting

Section 5
Installing the IED
5.2.5 Wall mounting dimensions
B
E
C
D
en04000471.vsd
Figure 9: Wall mounting
Case size (mm) A B C D E

6U, 1/2 x 19” 292.0 267.1 272.8 390.0 243.0
6U, 3/4 x 19” 404.3 379.4 272.8 390.0 243.0
6U, 1/1 x 19” 516.0 491.1 272.8 390.0 243.0
5.3 Mounting methods and details
5.3.1 Mounting the IED

Most of the IED 670s can be rack, flush or wall mounted with the use of different
mounting kits, see figure10. An additional box of type RHGS can be mounted to one
side of a 1/2 or 3/4 IED.

Section 5
Installing the IED
The different mounting kits contain all parts needed including screws and assembly
instructions. The following mounting kits are available:
• Flush mounting kit

• 19” Panel (rack) mounting kit
• Wall mounting kit
• Side-by-side mounting kit
The same mounting kit is used for side-by-side rack mounting and side-by-side flush
mounting.
The mounting kits must be ordered separately when ordering an IED.

They are available as options on the ordering sheet in “Accessories
for IED 670”, see section 0.
Generally, all the screws included in delivered mounting kits are of Torx type and a
screwdriver of the same type is needed (Tx10, Tx15, Tx20 and Tx25).
If other type of screws are to be used, be sure to use the dimensions

of the screws that are given in this guide.
A B C D
Figure 10: Different mounting methods for IED 670
Description
A Flush mounting
B 19” Panel rack mounting
C Wall mounting
D Side-by-side rack or flush mounting

Section 5
Installing the IED
5.3.2 Flush mounting
5.3.2.1 Overview
All IED sizes, 1/2 x 19”, 3/4 x 19” and 1/1 x 19” and RHGS6 6U 1/4 x 19”, cases,
can be flush mounted. Only a single case can be mounted in each cut-out on the cubicle
panel, for class IP54 protection.
The flush mounting kit are utilized for IEDs of sizes: 1/2 x 19”, 3/4 x 19” and 1/1 x
19” and are also suitable for mounting of RHGS6, 6U 1/4 x 19” cases.
Flush mounting cannot be used for side-by-side mounted IEDs when

IP54 class must be fulfilled. Only IP20 class can be obtained when
mounting two cases side-by-side in one (1) cut-out.
To obtain IP54 class protection, an additional factory mounted sealing

must be ordered when ordering the IED.
5.3.2.2 Mounting procedure for flush mounting
1
7
2
6
5
3
xx06000246.vsd
Figure 11: Flush mounting details.

Section 5
Installing the IED
PosNo Description Quantity Type

1 Sealing strip, used to - -
obtain IP54 class. The
sealing strip is factory
mounted between the
case and front plate.
2 Fastener 4 -
3 Groove - -
4 Screw, self tapping 4 2,9x9,5 mm
5 Joining point of sealing - -
strip (rear view)
6 Panel - -
7 Screw 4 M5x25
Procedure
1. Cut an opening in the panel.

See section "Flush mounting dimensions" regarding dimensions.
2. Carefully press the sealing strip around the IEDs collar. Cut the end of the
sealing strip a few mm to long to make the joining point (5) tight.
The sealing strip is delivered with the mounting kit. The strip is long enough
for the largest available IED.
3. Insert the IED into the opening (cut-out) in the panel.
4. Attach the fasteners to the IED.
Insert the panel end of the fastener in the gap between the IED and the panel.
Insert the rear end of the fastener into the groove. Insert from the rear side and
lightly tighten the screw (4)
Repeat this with the remaining fasteners.
5. Fix the IED by tightening all four (7) screws against the panel.
5.3.3 19” panel rack mounting
5.3.3.1 Overview
All IED sizes can be mounted in a standard 19” cubicle rack by using the for each
size suited mounting kit which consists of two mounting angles and fastening screws
for the angles. The mounting angles are reversible which enables mounting of IED
size 1/2 x 19” or 3/4 x 19” either to the left or right side of the cubicle.
Please note that the separately ordered rack mounting kit for side-by-
side mounted IEDs, or IEDs together with RHGS cases, is to be
selected so that the total size equals 19”.

Section 5
Installing the IED
When mounting the mounting angles, be sure to use screws that

follows the recommended dimensions. Using screws with other
dimensions than the original may damage the PCBs inside the IED.
5.3.3.2 Mounting procedure for 19” panel rack mounting
1a
1b
xx04000452.vs d
Figure 12: 19” panel rack mounting details

1a, 1b Mounting angels, which can be mounted, either to the 2 -
left or right side of the case.
2 Screw 8 M4x6
Procedure
1. Carefully fasten the mounting angles (1a, 1b) to the sides of the IED.
Use the screws (2) supplied in the mounting kit.
2. Place the IED assembly in the 19” panel.
3. Fasten the mounting angles with appropriate screws.

Section 5
Installing the IED
5.3.4 Wall mounting
5.3.4.1 Overview
All case sizes, 1/2 x 19”, 3/4 x 19” and 1/1 x 19”, can be wall mounted. It is also
possible to mount the IED on a panel or in a cubicle.
When mounting the side plates, be sure to use screws that follows the
recommended dimensions. Using screws with other dimensions than
the original may damage the PCBs inside the IED.
If fiber cables are bent too much, the signal can be weakened. Wall
mounting is therefore not recommended for communication modules
with fiber connection; Serial SPA/IEC 60870-5-103 and LON
communication module (SLM), Optical Ethernet module (OEM) and
Line data communication module (LDCM).
5.3.4.2 Mounting procedure for wall mounting
3
4
2
6
xx04000453.vs d
Figure 13: Wall mounting details.

Section 5
Installing the IED

1 Bushing 4 -
2 Screw 8 M4x10
3 Screw 4 M6x12 or
corresponding
4 Mounting bar 2 -
5 Screw 6 M5x8
6 Side plate 2 -
Procedure
1. Mount the mounting bars onto the wall (4).

See section "Wall mounting dimensions" for mounting dimensions.
Depending on the wall different preparations may be needed like drilling and
inserting plastic or expander plugs (concrete/plasterboard walls) or threading
(metal sheet wall).
2. Make all electrical connections to the IED terminal.
It is much easier to do this without the unit in place.
3. Mount the side plates to the IED.
4. Mount the IED to the mounting bars.
5.3.4.3 How to reach the rear side of the IED
The IED can be equipped with a rear protection cover which is recommended to use
with this type of mounting. See figure 14.
To reach the rear side of the IED, a free space of 80 mmis required on the unhinged
side.

Section 5
Installing the IED
View from above
3
1
80 mm 2
en06000135.vsd
Figure 14: How to reach the connectors on the rear side of the IED.
PosNo Description Type

1 Screw M4x10
2 Screw M5x8
3 Rear protection cover -
Procedure
1. Remove the inner screws (1), upper and lower on one side.
2. Remove all three fixing screws (2), on the opposite side, from wall support.
3. The IED can now be swung out for access to the connectors, after removing any
rear protection.
5.3.5 Side-by-side 19” rack mounting
5.3.5.1 Overview
IED case sizes, 1/2 x 19” or 3/4 x 19” and RHGS cases, can be mounted side-by-side
up to a maximum size of 19”. For side-by-side rack mounting, the side-by-side
mounting kit together with the 19” rack panel mounting kit must be used. The
mounting kit has to be ordered separately.
When mounting the plates and the angles on the IED, be sure to use
screws that follows the recommended dimensions. Using screws with
other dimensions than the original may damage the PCBs inside the
IED.

Section 5
Installing the IED
5.3.5.2 Mounting procedure for side-by-side rack mounting
2
1
xx04000456.vsd
Figure 15: Side-by-side rack mounting details.

1 Mounting plate 2 -
2, 3 Screw 16 M4x6
4 Mounting angle 2 -
Procedure
1. Place the two IEDs next to each other on a flat surface.

2. Fasten a side-by-side mounting plate (1).
Use four of the delivered screws (2, 3).
3. Carefully turn the two IEDs up-side down.
4. Fasten the second side-by-side mounting plate.
Use the remaining four screws.
5. Carefully fasten the mounting angles (4) to the sides of the IED.
Use the screws available in the mounting kit.
6. Place the IED assembly in the rack.
5.3.5.3 IED 670 mounted with a RHGS6 case
An 1/2 x 19” or 3/4 x 19” size IED can be mounted with a RHGS (6 or 12 depending
on IED size) case. The RHGS case can be used for mounting a test switch of type
RTXP 24. It also has enough space for a terminal base of RX 2 type for mounting of,
for example, a DC-switch or two trip relays.

Section 5
Installing the IED
1 2
1 2 1 2
1 1 1 1
2 2 2 2
3 3 3 3
4 4 4 4
5 5 5 5
6 6 6 6
7 7 7 7
8 8 8 8
xx06000180.vsd
Figure 16: IED 670 (1/2 x 19”) mounted with a RHGS6 case containing a test
switch module equipped with only a test switch and a RX2 terminal
base.
5.3.6 Side-by-side flush mounting
5.3.6.1 Overview
It is not recommended to flush mount side by side mounted cases if IP54 is required.
If your application demands side-by-side flush mounting, the side-by-side mounting
details kit and the 19” panel rack mounting kit must be used. The mounting kit has
to be ordered separately. The maximum size of the panel cut out is 19”.
With side-by-side flush mounting installation, only IP class 20 is

obtained. To reach IP class 54, it is recommended to mount the IEDs
separately. For cut out dimensions of separately mounted IEDs, see
section "Flush mounting".
When mounting the plates and the angles on the IED, be sure to use
screws that follows the recommended dimensions. Using screws with
other dimensions than the original may damage the PCBs inside the
IED.
Please contact factory for special add on plates for mounting FT

switches on the side (for 1/2 19" case) or bottom of the relay.

Section 5
Installing the IED
5.3.6.2 Mounting procedure for side-by-side flush mounting
1 2
xx06000181.vsd
Figure 17: Side-by-side flush mounting details (RHGS6 side-by-side with 1/2 x
19” IED).

1 Mounting plate 2 -
2, 3 Screw 16 M4x6
4 Mounting angle 2 -
Procedure
1. Make a panel cut-out.

For panel cut out dimension, see section "Side-by-side flush mounting
dimensions".
2. Carefully press the sealing strip around the IED collar. Cut the end of the sealing
strip a few mm to long to make the joining point tight.
Repeat the same procedure with the second case.
The sealing strip is delivered with the mounting kit. The strip is long enough
for the largest available IED.
3. Place the two IEDs next to each other on a flat surface.
4. Fasten a side-by-side mounting plate (1).
Use four of the delivered screws (2, 3).
5. Carefully turn the two IEDs up-side down.
6. Fasten the second side-by-side mounting plate.
Use the remaining four screws.
7. Carefully fasten the mounting angles (4) to the sides of the IED.

Section 5
Installing the IED
Use the fixing screws available in the mounting kit.

8. Insert the IED into the cut-out.
5.4 Making the electrical connection
5.4.1 IED connectors
5.4.1.1 Overview
The quantity and designation of connectors depend upon the type and size of the IED.
The rear cover plates are prepared with space for the maximum of HW options for
each case size and the cut-outs that are not in use are covered with a plate from factory.
Table 1: Basic modules, always included

Module Description
Combined backplane module (CBM) A backplane PCB that carries all internal signals
between modules in an IED. Only the TRM is not
connected directly to this board.
Universal backplane module (UBM) A backplane PCB that forms part of the IED
backplane with connectors for TRM, ADM etc.
Power supply module (PSM) Including a regulated DC/DC converter that
supplies auxiliary voltage to all static circuits.
• An internal fail alarm output is available.
Numerical module (NUM) Module for overall application control. All

information is processed or passed through this
module, such as configuration, settings and
communication.
Local Human machine interface (LHMI) The module consists of LED:s, an LCD, a push
button keyboard and an ethernet connector used to
connect a PC to the IED.
Transformer input module (TRM) Transformer module that galvanically separates the
internal circuits from the VT and CT circuits. It has
12 analog inputs.
Analog digital conversion module (ADM) Slot mounted PCB with A/D conversion.
Table 2: Application specific modules

Module Description
Binary input module (BIM) Module with 16 optically isolated binary inputs
Binary output module (BOM) Module with 24 single outputs or 12 double-pole
command outputs including supervision function
Binary I/O module (IOM) Module with 8 optically isolated binary inputs, 10
outputs and 2 fast signalling outputs.
Table continued on next page

Section 5
Installing the IED
Module Description
Line data communication modules (LDCM) (short Modules used for digital communication to remote
range, medium range, long range, X21) terminal.
Serial SPA/LON/IEC 60870-5-103 Used for SPA/LON/IEC 60870–5–103
communication modules (SLM) communication
Optical ethernet module (OEM) PMC board for IEC 61850 based communication.
GPS time synchronization module (GSM) Used to provide the IED with GPS time
synchronization.
Static output module (SOM) Module with 6 fast static outputs and 6 change over
output relays.
IRIG-B Time synchronization module Module with 2 inputs. One is used for handling both
pulse-width modulated signals and amplitude
modulated signals and one is used for optical input
type ST for PPS time synchronization.
5.4.1.2 Front side connectors
Figure 18: IED front side connector
PosNo Description
1 IED serial communication port with RJ45 connector
2 Ethernet cable with RJ45 connectors
The cable between PC and the IED serial communication port shall
be a crossed-over Ethernet cable with RJ45 connectors. If the

Section 5
Installing the IED
connection are made via a hub or switch, a standard Ethernet cable

can be used.
5.4.1.3 Rear side connectors
Table 3: Designations for 1/2 x 19” casing with 1 TRM slot
Module Rear Positions

PSM X11
BIM, BOM, SOM or IOM X31 and X32 etc. to X51 and
X52
BIM, BOM, SOM, IOM or X51, X52
GSM
SLM X301:A, B, C, D
IRIG-B 1) X302
OEM X311:A, B, C, D
RS485 or LDCM 2) 3) X312
LDCM 2) X313
TRM X401
1) IRIG-B installation, when included in seat P30:2

2) LDCM installation sequence: P31:2 or P31:3
3) RS485 installation, when included in seat P31:2
Note!
1 One LDCM can be included depending of availability of
IRIG-B respective RS485 modules.

Section 5
Installing the IED
Table 4: Designations for 3/4 x 19” casing with 1 TRM slot

PSM X11
BIM, BOM, SOM, IOM or X31 and X32 etc. to
MIM X101 and X102
BIM, BOM, SOM, IOM, X101, X102
MIM or GSM
SLM X301:A, B, C, D
IRIG-B or LDCM 1) 2) X302
LDCM 2) X303
OEM X311:A, B, C, D
RS485 or LDCM 2) 3) X312
LDCM 2) X313
TRM X401

2) LDCM installation sequence: P31:2, P31:3, P30:2
and P30:3
Note!
2-4 LDCM can be included depending of availability
of IRIG-B respective RS485 modules.

Section 5
Installing the IED
Table 5: Designations for 1/1 x 19” casing with 2 TRM slots

PSM X11
BIM, BOM, SOM, X31 and X32 etc. to X131 and
IOM or MIM X132
BIM, BOM, SOM, X131, X132
IOM, MIM or GSM
SLM X301:A, B, C, D
IRIG-B or LDCM X302
1,2)
LDCM 2) X303
OEM X311:A, B, C, D
RS485 or LDCM 2) X312
3)
LDCM 2) X313
LDCM 2) X322
LDCM 2) X323
TRM 1 X401
TRM 2 X411

2) LDCM installation sequence: P31:2, P31:3, P32:2,
P32:3, P30:2 and P30:3
Note!
2-4 LDCM can be included depending of availability
of IRIG-B respective RS485 modules.
5.4.1.4 Connection diagrams

Section 5
Installing the IED
CT/VT-input designation according to figure 19

Current/voltage AI0 AI AI AI AI AI AI07 AI08 AI09 AI10 AI11 AI12
configuration 1 02 03 04 05 06
(50/60 Hz)
12I (1A) 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A 1A
12I (5A) 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A 5A
Figure 19: Transfo

rmer
input
module
(TRM)

Section 5
Installing the IED
Figure 21: mA input module (MIM)
Figure 20: Binary input module (BIM).

Input contacts named XA
corresponds to rear position
X31, X41, etc. and input
contacts named XB to rear
position X32, X42, etc.

Section 5
Installing the IED
Figure 22: Communication interfaces (OEM, LDCM, SLM and HMI)

Note to figure 22
1) Rear communication port SPA/IEC 61850-5-103, ST-connector for glass alt. HFBR Snap-in connector for plastic as ordered
2) Rear communication port LON, ST connector for glass alt. HFBR Snap-in connector for plastic as ordered
3) Rear communication port RS485, terminal block
4) Time synchronization port IRIG-B, BNC-connector
5) Time synchronization port PPS or Optical IRIG-B, ST-connector
6) Rear communication prot IEC 61850, ST-connector
7) Rear communication port C37.94, ST-connector
8) Front communication port Ethernet, RJ45 connector
9) Rear communication port 15-pole female micro D-sub, 1.27 mm (0.050") pitch
10) Rear communication port, terminal block

Section 5
Installing the IED
Figure 24: GPS time synchronization module

(GSM)
Figure 23: Power supply module (PSM)
Figure 25: Binary output module (BOM). Output contacts named XA corresponds to rear position X31, X41,
etc. and output contacts named XB to rear position X32, X42, etc.

Section 5
Installing the IED
Figure 26: Static output module (SOM)
Figure 27: Binary in/out module (IOM). Input contacts named XA corresponds to rear position X31, X41, etc.
and output contacts named XB to rear position X32, X42, etc.

Section 5
Installing the IED
5.4.2 Connecting to protective earth

Connect the earthing screw (pos 1 in figure 28) on the rear of the IED unit to the
closest possible earthing point in the cubicle. Electrical codes and standards require
that protective earth cables are green/yellow conductors with a cross section area of
at least 2.5 mm2 (AWG14). There are several protective earthing screws on an IED.
The Power supply module (PSM), Transformer input modules (TRM) and the
enclosure are all separately earthed, see figure 28 below.
The cubicle must be properly connected to the station earthing system. Use a
conductor with a core cross section area of at least 4 mm2 (AWG 12).
3
1
en05000509.vsd
Figure 28: Rear view of IED with one TRM showing earthing points.
PosNo Description
1 Main protective earth to chassis
2 Earthing screw to Power supply module (PSM)
3 Earthing screw to Transformer input module (TRM). (There is one earth connection per TRM)
Use the main protective earth screw (1) for connection to the stations
earthing system. Earthing screws for PSM module (2) and TRM
module (3) must be fully tightened to secure protective earth
connection of these modules.
5.4.3 Connecting the power supply module

The wiring from the cubicle terminal block to the IED terminals (see figure 23 for
PSM connection diagram) must be made in accordance with the established
guidelines for this type of equipment. The wires from binary inputs and outputs and

Section 5
Installing the IED
the auxiliary supply must be routed separated from the current transformer cables
between the terminal blocks of the cubicle and the IEDs connections. The connections
are made on connector X11. For location of connector X11, refer to section "Rear
side connectors".
5.4.4 Configuration for analog CT inputs

The secondary rated current of the CT (i.e. 1A or 5A) determines the choice of TRM
in the IED. Two TRMs are available, One is dimensioned for an input current of 5A
and the other for an input of 1A. If the CT rated secondary current does not match
the TRM input current rating adjustments can be made in settings depending on the
tolerance of the TRM.
5.4.5 Connecting to CT and VT circuits

CTs and VTs are connected to the 24–pole connector of the Transformer input module
(TRM) on the rear side of the IED. Connection diagram for TRM is shown in
figure 19.
Use a solid conductor with a cross section area between 2.5-6 mm2 (AWG14-10) or
a stranded conductor with a cross section area between 2.5-4 mm2 (AWG14-12).
If the IED is equipped with a test-switch of type RTXP 24 COMBIFLEX wires with
20 A sockets must be used to connect the CT and VT circuits.
Connectors X401 and X402 (for location see section "Rear side connectors") for
current and voltage transformer circuits are so called “feed-through terminal blocks”
and are designed for conductors with cross sectional area up to 4 mm2 (AWG 12).
The screws used to fasten the conductors should be tightened with a torque of 1Nm.
5.4.6 Connecting the binary input and output signals

Auxiliary power and signals are connected using voltage connectors. Signal wires are
connected to a female connector, see figure 29, which is then plugged into the
corresponding male connector, see figure 30, located at the rear of the IED. For
location of BIM, BOM, IOM and SOM refer to section "Rear side connectors".
Connection diagrams for BIM, BOM, IOM and SOM are shown in figure 20,
figure 25, figure26 and figure 27.
If the IED is equipped with a test-switch of type RTXP 24 COMBIFLEX wires with
20 A sockets, 1.5mm² (AWG16) conductor area must be used to connect the auxiliary
power.
Procedure
1. Connect signals to the female connector

Section 5
Installing the IED
All wiring to the female connector should be done before it is plugged into the
male part and screwed to the case. The conductors can be of rigid type (solid,
stranded) or of flexible type.
The female connectors accept conductors with a cross section area of 0.2-2.5
mm2 (AWG 24-14). If two conductors are used in the same terminal, the
maximum permissible cross section area is 0.2-1 mm2 (AWG 24-18 each).
If two conductors, each with area 1.5 mm2 (AWG 16) need to be connected to
the same terminal, a ferrule must be used, see figure 31. This ferrule, is applied
with the by Phoenix recommended crimping tool, see figure "". No soldering
is needed. Wires with a smaller gauge can be inserted directly into the female
connector receptacle and the fastening screw shall be tightened with a torque of
0.4 Nm (This torque applies to all binary connectors).
2. Plug the connector to the corresponding back-side mounted male connector
3. Lock the connector by fastening the lock screws
xx02000742.vsd
Figure 29: A female connector
Figure 30: Board with male connectors

Section 5
Installing the IED
2 1
xx06000168.vsd
Figure 31: Cable connectors
PosNo Description
1 Is ferrule,
2 A bridge connector, is used to jump terminal points in a connector.
5.4.7 Making the screen connection

When using screened cables always make sure screens are earthed and connected
according to applicable engineering methods. This may include checking for
appropriate earthing points near the IED, for instance, in the cubicle and/or near the
source of measuring. Ensure that earth connections are made with short (max. 10 cm)
conductors of an adequate cross section, at least 6 mm2 (AWG10) for single screen
connections.

Section 5
Installing the IED
Lc Cc Lc
Rx Tx
External
IED
Equipment
Tx Rx
2
Sc Sc 2
1 en06000190.vsd
Figure 32: Communication cable installation.
PosNo Description
1 Outer shield
2 Protective earth screw
3 Inner shield
Inner shielding of the cable shall be grounded at the external

equipment end only. At the Relay terminal end, the inner shield must
be isolated from protective ground.
5.5 Optical connections
5.5.1 Connecting station communication interfaces (OEM and

SLM)
The IED can, if ordered accordingly, be equipped with an optical ethernet module
(OEM, see figure 22), needed for IEC 61850 communication and a serial
communication module (SLM, see figure 22) for LON, SPA and IEC 60870–5–103
communication. In such cases optical ports are provided on the rear side of the case
for connection of the optical fibers. For location of OEM and SLM, refer to
section "Rear side connectors".
• Optical ports X311: A, B (Tx, Rx) and X311: C, D (Tx, Rx) on the OEM module
are used for IEC 61850 communication. Connectors are of ST type. When the

Section 5
Installing the IED
optical ethernet module is used, the protection plate for the galvanic connection
must not be removed.
• Optical port X301: A, B (Tx, Rx) on the SLM module is used for SPA or IEC
60870-5-103 communication. Connectors are of ST type (glass) or HFBR Snap
in (plastic).
• Optical port X301: C, D (Tx, Rx) on the SLM module is used for LON
communication. Connectors are of ST type (glass) or HFBR Snap in (plastic).
Connectors are generally color coded; connect blue or dark grey cable connectors to
blue or dark grey (receive) back-side connectors. Connect black or grey cable
connectors to black or grey (transmit) back-side connectors.
The fiber optical cables are very sensitive to handling. Do not bend
too sharply. The minimum curvature radius is 15 cm for the plastic
fiber cables and 25 cm for the glass fiber cables. If cable straps are
used to fix the cables, apply with loose fit.
Always hold the connector, never the cable, when connecting or
disconnecting optical fibers. Do not twist, pull or bend the fiber.
Invisible damage may increase fiber attenuation thus making
communication impossible.
Please, strictly follow the instructions from the manufacturer for each
type of optical cables/connectors.
5.5.2 Connecting remote communication interfaces (LDCM)

The Line Data Communication Module (LDCM, see figure 22) is the hardware used
for the transfer of binary and analog signal data between IEDs in different protection
schemes on the IEEE/ANSI C37.94 protocol. The optical ports on the rear side of the
IED are X312 and X313. For location of LDCM module, refer to section "Rear side
connectors".
When LDCM is used for binary signal exchange between IEDs in the same station
or even within the same panel (i.e. between three one-phase REB 670) the fiber optic
cables can be quite short (i.e. 1-2 meters). In such installation it is of outmost
importance to set LDCM setting parameter OptoPower = LowPower.

Section 5
Installing the IED
5.6 Galvanic X.21 line data communication (X.21-

LDCM)
5.6.1 Connecting Galvanic X.21 line data communication module

(X.21 LDCM)
The Galvanic X.21 line data communication module (X.21 LDCM, see figure 22) is
the hardware used for the transfer of binary and analog signal data between IEDs in
different protection schemes via telecommunication equipment, for example leased
telephone lines. For location of X-21 LDCM module, refer to section "Rear side
connectors".
The galvanic X.21 line data communication module uses a ABB specific PC*MIP
Type II format.
C
en07000196.vsd
Figure 33: Overview of the X.21 LDCM module
1 3
2 en07000195.vsd
Figure 34: The X.21 LDCM module external connectors

Section 5
Installing the IED
1. Ground selection connector for IO, screw terminals, 2-pole

2. Ground pin
3. X.21: Micro D-sub 15 pole female connector according to the V11 (X.27)
balanced version
Soft ground
To avoid ground loops when the grounds are connected, a soft ground connection for
the IO-ground can be used. This is handled in the ground selection connector.
Three different kinds of grounding principles can be set:

1. No ground - leave the connector without any connection
2. Direct ground - connect the ground pin directly to earth
3. Soft ground - connect the two pins to each other
X.21 connector
Table 6: Pinout for the X.21 communication connector
Pin number Signal

1 Shield (ground)
2 TXD A
3 Control A
4 RXD A
6 Signal timing A
8 Ground
9 TXD B
10 Control B
11 RXD B
13 Signal timing B
5,7,12,14,15 Not used

Section 5
Installing the IED
5.7 Installing the serial communication cable for

RS485
5.7.1 RS485 serial communication module

Angle
bracket
Screw
terminal 1
X3 2
1
2 RS485
3 PWB
Screw 4
terminal
5
X1
6
Backplate
en07000140.vsd
Figure 35: The connection plate to the backplate with connectors and screws.
This figure also shows the pin numbering from the component side
Pin Name 2-wire Name 4-wire Description

x3:1 soft ground
x3:2 soft ground
x1:1 RS485 + TX+ Receive/transmit high
or transmit high
x1:2 RS485 – TX- Receive/transmit low or
transmit low
x1:3 Term T-Term Termination resistor for
transmitter (and
receiver in 2-wire case)
(connect to TX+)
x1:4 reserved R-Term Termination resistor for
receiver (connect to RX
+)
x1:5 reserved RX- Receive low
x1:6 reserved RX+ Receive high
2–wire: Connect pin X1:1 to pin
X1:6 and pin X1:2 to pin
X1:5.
Termination (2-wire): Connect pin X1:1 to pin
X1:3
Termination (4-wire): Connect pin X1:1 to pin
X1:3 and pin X1:4 to pin
X1:6

Section 5
Installing the IED
The distance between earth points should be < 1200 m (3000 ft), see figure 36 and
37. Only the outer shielding is connected to the protective earth at the terminal. The
inner and outer shieldings are connected to the protective earth at the external
equipment. Use insulating tape for the inner shield to prevent contact with the
protective earth. Make sure that the terminals are properly earthed with as short
connections as possible from the earth screw, for example to an earthed frame.
The terminal and the external equipment should preferably be connected to the same
battery.
Cc 1)
Cc
1 2 3 4 5 6 1 2 3 4 5 6 2)
X1 X1
External
IED IED Equipment (PC)
PE PE PE
PE 1) 3)
en07000141.vsd
Figure 36: Communication cable installation, 2-wire.
Where:
1 The inner shields shall be connected together (with an isolated terminal block) and only have
one earthing point in the whole system, preferably at the external equipment (PC).
The outer shield shall be connected to Protective Earth (PE) in every cable end i.e. to PE at
all relay terminals and to PE at External equipment (PC). The first terminal will have only one
cable end but all others of course two.
2 Connect according to installation instructions for the actual equipment, observe the 120 ohms
termination.
3 The protective earth should be close to the external equipment (< 2m)
Cc Communication cable
PE Protective earth screw

Section 5
Installing the IED
Cc 1)
Cc
1)
1 2 3 4 5 6 1 2 3 4 5 6 2)
X1 X1
External
IED IED Equipment (PC)
PE PE PE
PE 1) 3)
en07000142.vsd
Figure 37: Communication cable installation, 4-wire.
Where:
1 The inner shields shall be connected together (with an isolated terminal block) and only have
one earthing point in the whole system, preferably at the external equipment (PC).
The outer shield shall be connected to Protective Earth (PE) in every cable end i.e. to PE at
all relay terminals and to PE at External equipment (PC). The first terminal will have only one
cable end but all others of course two.
2 Connect according to installation instructions for the actual equipment, observe the 120 ohms
termination.
3 The protective earth should be close to the external equipment (< 2m)
Cc Communication cable
PE Protective earthscrew
en03000110.vsd
Figure 38: Cable contact, Phoenix: MSTB2.5/6-ST-5.08 1757051
Where:
1 is cable

Section 5
Installing the IED
2 is screw
Pair separator
Pair Shield
Drain wire
Conductor
Overall shield
Separator
Jacket
en07000139.vsd
Figure 39: Cross section of communication cable
The EIA standard RS-485 specifies the RS485 network. An informative excerpt is
given in section "Installing the serial communication cable for RS485 SPA/IEC".
5.7.2 Installing the serial communication cable for RS485 SPA/IEC

Informative excerpt from EIA Standard RS-485 - Electrical Characteristics of
Generators and Receivers for Balanced Digital Multipoint Systems
RS-485 Wire - Media dependent Physical layer
1 Normative references
EIA Standard RS-485 - Electrical Characteristics of Generators and Receivers for Balanced Digital
Multipoint Systems
2 Transmission method
RS-485 differential bipolar signaling
2.1 Differential signal levels
Two differential signal levels are defined:
A+ =line A positive with respect to line B
A- =line A negative with respect to line B
2.2 Galvanic isolation
The RS485 circuit shall be isolated from earth by:
Riso ≥ 10 MW
Ciso ≤ 10 pF
Three isolation options exist:
a) The entire node electronics can be galvanically isolated

Section 5
Installing the IED
b) The bus interface circuit can be isolated form the rest of node electronics by optoisolators,
transformer coupling or otherwise.
c) The RS485 chip can include built-in isolation
2.3 Bus excitation and signal conveyance
2.3.1 Requirements
a) The RS485 specification requires the Signal A and Signal B wires.
b) Each node also requires (5 V) Excitation of the RS485 termination network.
c) Vim - the common mode voltage between any pair of RS485 chips may not exceed 10 V.
d) A physical ground connection between all RS485 circuits will reduce noise.
2.3.2 Bus segment termination network
The termination network below required at each end of each Bus Ph-segment.
ExV+
Ru = 390 ohm
1/4 W, 2%
Signal B
Rt = 220 ohm
1/4 W, 2%
Signal A
Rd = 390 ohm
1/4 W, 2%
DGND
ExV is supplied by the Node at end of the Bus Segment
en03000112.vsd
Figure 40: RS-485 bus segment termination

ExV is supplied by the Node at end of the Bus Segment
The specifications of the components are:

a) Ru + 5 V to Signal B = 390 W, 0.25 W ±2.5%
b) Rt Signal B to Signal A = 220 W, 0.25 W ±2.5%
c) Rd Signal A to GND = 390 W, 0.25 W ±2.5%
2.3.3 Bus power distribution

The end node in each Ph-segment applies 5 V bus excitation power to the Termination network via
the Excitation pair (ExV+ and GND) used in the Type 3 Physical layer specification.

Section 5
Installing the IED
5.7.3 Data on RS485 serial communication module cable

Type: Twisted-pair S-STP (Screened – Screened Twisted Pair)
Shield: Individual foil for each pair with overall copper braid
Length: Maximum 1200 m (3000 ft) from one system earth to the next system earth
(includes length from platform point to system earth on both sides)
Temp: According to application
Impedance: 120 W
Capacitance: Less than or equal to 42 pF/m
Example: Belden 9841,Alpha wire 6412, 6413
5.8 Installing the GPS antenna
5.8.1 Installing the GPS antenna
5.8.1.1 Antenna installation
The antenna is mounted on a console for mounting on a horizontal or vertical flat

surface or on an antenna mast.
1 6
4 7
5
xx05000510.vsd
Figure 41: GPS antenna and mounting accessories
PosNO Description
1 GPS antenna
2 TNC connector
3 Console, 78x150 mm

Section 5
Installing the IED
4 Mounting holes 5.5 mm

5 Tab for securing of antenna cable
6 Vertical mounting position (on antenna mast etc.)
7 Horizontal mounting position
Mount the antenna and console clear of flat surfaces such as buildings walls, roofs
and windows to avoid signal reflections. If necessary, protect the antenna from
animals and birds which can affect signal strength. Also protect the antenna against
lightning.
Always position the antenna and its console so that a continuous clear line-of-sight
visibility to all directions is obtained, preferably more than 75%. A minimum of 50%
clear line-of-sight visibility is required for un-interrupted operation.
99001046.vsd
Figure 42: Antenna line-of-sight
5.8.1.2 Electrical installation
Use a 50 ohm coaxial cable with a male TNC connector on the antenna end and a
male SMA connector on the receiver end to connect the antenna to IED 670. Choose
cable type and length so that the total attenuation is max. 26 dB at 1.6 GHz. A suitable
antenna cable can be supplied with the antenna.
The antenna has a female TNC connector to the antenna cable. For location of GPS
module, refer to section "Rear side connectors". Connection diagram for GPS module
is shown in figure 24.

Section 5
Installing the IED
Make sure that the antenna cable is not charged when connected to
the antenna or to the receiver. Discharge the antenna cable by short-
circuiting the end of the antenna cable with some metal device and
then connect it to the antenna. When the antenna is connected to the
cable, connect the cable to the receiver. IED 670 must be switched
off when the antenna cable is connected.

Section 6
Checking the external optical and electrical connections
Section 6 Checking the external optical and

electrical connections
About this chapter

This chapter describes what to check to ensure correct connection to the external
circuitry, such as the auxiliary power supply, CT’s and VT’s. These checks must be
made with the protection IED de-energized.
6.1 Overview
The user must check the installation which includes verifying that the IED is
connected to the other parts of the protection system. This is done with the IED and
all connected circuits de-energized.
6.2 Checking the VT circuits
Check that the wiring is in strict accordance with the supplied connection diagram.
Do not continue before any errors are corrected.
Test the circuitry. The following tests are recommended:
• Polarity check.
• VT circuit voltage measurement (primary injection test).
• Earthing check.
• Phase relationship
• Insulation resistance check
The polarity check verifies the integrity of circuits and the phase relationships. The
check should be performed as close as possible to the IED.
The primary injection test verifies the VT ratio and the wiring all the way through
from the primary system to the IED. Injection must be performed for each phase-to-
neutral circuit and each phase-to-phase pair. In each case voltages in all phases and
neutral are measured.

Section 6
6.3 Check of CT circuits
The CTs must be connected in accordance with the circuit diagram provided with the
IED, both with regards to phases and polarity. The following tests shall be performed
on every primary CT connected to the IED 670:
• primary injection test to verify the current ratio of the CT, the correct wiring up
to the protection IED and correct phase sequence connection (i.e. L1. L2, L3)
• polarity check to prove that the predicted direction of secondary current flow is
correct for a given direction of primary current flow. This is an essential test for
the proper operation of the differential function.
• CT secondary loop resistance measurement in order to confirm that the current
transformer secondary loop dc resistance is within specification and that there
are no high resistance joints in the CT winding or wiring.
• CT excitation test in order to confirm that the current transformer is of the correct
accuracy rating and that there are no shorted turns in the current transformer
windings. Manufacturer's design curves should be available for the current
transformer in order to compare the actual results.
• check the earthing of the individual CT secondary circuits to verify that each
three-phase set of main CTs is properly connected to the station earth and only
at one electrical point.
• Insulation resistance check.
• Phase identification of CT shall be made.
Both primary and secondary sides must be disconnected from the line
and IED when plotting the excitation characteristics.
If the CT secondary circuit earht connection is removed without the

current transformer primary being de-energized, dangerous voltages
may result in the secondary CT circuits.
6.4 Checking the power supply
Check that the auxiliary supply voltage remains within the permissible input voltage
range under all operating conditions. Check that the polarity is correct.
6.5 Checking the binary I/O circuits

Section 6
6.5.1 Binary input circuits

Preferably, disconnect the binary input connector from the binary input cards. Check
all connected signals so that both input level and polarity are in accordance with the
IEDs specifications.
6.5.2 Binary output circuits

Preferably, disconnect the binary output connector from the binary output cards.
Check all connected signals so that both load and polarity are in accordance with IED
specifications.
6.6 Checking the optical connections
Check that the Tx and Rx optical connections are correct.

64
Section 7
Energizing the IED
Section 7 Energizing the IED
About this chapter

This chapter describes the start up sequence and what to check once the IED has been
energized.
7.1 Overview
Before the procedures in this chapter can be carried out the connection to external
circuitry must have been checked which ensures that the installation was made
correctly.
The user could also check the software version, the IEDs serial number and the
installed modules and their ordering number to ensure that the IED is according to
delivery and ordering specifications. The user must energize the power supply of the
IED to start it up. This could be done in number of ways, from energizing a whole
cubicle to energizing a single IED. The user should reconfigure the IED to activate
the hardware modules in order to enable the self supervision function to detect
possible hardware errors. Then the IED time must be set. The self supervision function
(Diagnostics in HMI) should also be checked to verify that the IED unit operates
properly.
7.2 Energizing the IED
When the IED is energized, the green LED instantly starts flashing. After
approximately 55 seconds the window lights up and the window displays ‘IED
Startup’. The main menu is displayed and the upper row should indicate ‘Ready’ after
about 90 seconds. A steady green light indicates a successful startup.
1 2 3
t (s)
0 55 90
xx04000310.vsd
Figure 43: Typical IED startup sequence
1 IED energized. Green Light Emitting Diode (LED) starts flashing

2 LCD lights up and "IED startup" is displayed

Section 7
Energizing the IED
3 The main menu is displayed. A steady green light indicates a successful startup.
If the upper row in the window indicates ‘Fail’ instead of ‘Ready’ and the green LED
flashes, an internal failure in the IED has been detected. See section 3.3 "Checking
the self supervision function" in this chapter to investigate the fault.
An example of the local HMI with a small LCD is shown in figure 44.
The different parts of the medium size LHMI is shown in figure 44The LHMI, exists
in an IEC version and in an ANSI version. The difference is on the keypad operation
buttons and the yellow LED designation.
Figure 44: Medium size graphic HMI
1 Status indication LEDs

2 LCD
3 Indication LEDs

Section 7
Energizing the IED
4 Label
5 Local/Remote LEDs
6 RJ45 port
7 Communication indication LED
8 Keypad
7.3 Checking the self supervision signals
7.3.1 Reconfiguring the IED

I/O modules configured as logical I/O modules (BIM, BOM or IOM) are supervised.
I/O modules that are not configured are not supervised.
Each logical I/O module has an error flag that indicates signal or module failure. The
error flag is also set when the physical I/O module of the correct type is not detected
in the connected slot.
7.3.2 Setting the IED time

This procedure describes how to set the IED time from the local HMI.
1. Display the set time dialog.

Navigate to:
Settings/Time/System time
Press the E button to enter the dialog.
2. Set the date and time.
Use the Left and Right arrow buttons to move between the time and date values
(year, month, day, hours, minutes and seconds). Use the Up and Down arrow
buttons to change the value.
3. Confirm the setting.
Press the E button to set the calendar and clock to the new values.
7.3.3 Checking the self supervision function
7.3.3.1 Determine the cause of an internal failure
This procedure describes how to navigate the menus in order to find the cause of an
internal failure when indicated by the flashing green LED on the HMI module.

Section 7
Energizing the IED
Procedure
1. Display the general diagnostics menu.

Navigate the menus to:
Diagnostics/IED status/General
2. Scroll the supervision values to identify the reason for the failure.
Use the arrow buttons to scroll between values.
7.3.4 Self supervision HMI data
Table 7: Signals from the General menu in the diagnostics tree.

Indicated result Possible reason Proposed action
InternFail OK No problem detected. None.
InternFail Fail A failure has occurred. Check the rest of the indicated results to find
the fault.
InternWarning OK No problem detected. None.
InternWarning Warning A warning has been Check the rest of the indicated results to find
issued. the fault.
NUM-modFail OK No problem detected. None.
NUM-modFail Fail The main processing Contact your ABB representative for service.
module has failed.
NUM-modWarning OK No problem detected. None.
NUM-modWarning There is a problem with: Set the clock.
Warning If the problem persists, contact your ABB
• the real time clock. representative for service.
• the time
synchronization.
ADC-module OK No problem detected. None.

ADC-module Fail The AD conversion Contact your ABB representative for service.
module has failed.
CANP 9 BIM1 Fail IO module has failed. Check that the IO module has been configured
and connected to the IOP1- block.
If the problem persists, contact your ABB
representative for service.
RealTimeClock OK No problem detected. None.
RealTimeClock Warning The real time clock has Set the clock.
been reset.
TimeSync OK No problem detected. None.
TimeSync Warning No time synchronization. Check the synchronization source for
problems.
If the problem persists, contact your ABB
representative for service.

Section 8
Set up PCM 600 communication link per IED
Section 8 Set up PCM 600 communication

link per IED
About this chapter

This chapter describes the communication between the IED and the PCM 600.
8.1 Set up PCM 600 communication link per IED
The communication between the IED and the PCM 600 is independent of the used
communication protocol within the substation or to the NCC. It can be seen as a
second channel for communication.
The communication media is always Ethernet and the used protocol is TCP/IP.
Each IED 670 product has an Ethernet front connector for PCM 600 access.
Depending very much on the station concept and the used station protocol additional
Ethernet interfaces may be available on the rear side of the IED 670. All Ethernet
interfaces can be used to connect PCM 600.
When an Ethernet based station protocol is used the PCM 600 communication can
use the same Ethernet port and IP address. The IED 670 is able to separate the
information belonging to the PCM 600 dialog.
For the connection of the PCM 600 to the IED two basic variants have to be
considered.
• direct point to point link between PCM 600 and the IED 670
• indirect link via a station LAN or from remote via a network
The communication procedures are in both cases the same.
The physical connection and the IP-addresses must be configured in both cases before
a dialog can start. The steps to do this are:
• Set up or get the IP-addresses of the IED 670s

• Set up the PC or workstation for a direct link or
• in this case get a special null-modem cable (Rx, Tx cross-wired) for the
direct link between PCM 600 and IED 670
• Connect the PC or workstation to the network
• Configure the IED 670 IP-addresses in the PCM 600 project for each IED these
are used by the OPC interface of PCM 600 for communication

Section 8
IP addresses of IED 670 products

The IP address and the corresponding mask can be set only via the local HMI for each
available Ethernet interface in the IED 670. Each Ethernet interface has a default
address ex factory when the complete IED 670 is delivered. This is not given when
an additional Ethernet interface is installed or an interface is replaced.
The rules etc. for the configured IP addresses are part of the project.
Point to point link

A special cable is requested to connect two physical Ethernet interfaces together
without a HUB, router, bridge, switch etc. between. The Tx and Rx signal wires must
be crossed in the cable to connect Tx with Rx on the other side and vice versa. These
cables are known as null-modem cable or cross-wired cable. The minimum length
should be about 2 m. The connector type is RJ45.
IED670
RJ45
PCM600
Tx Tx
Rx Rx
en05000810.vsd
Figure 45: Point to point link between IED 670 and PCM 600 using a null-modem
cable
Set up a PC for a direct link

The following description is an example valid for standard PCs using Microsoft
Windows operating system . The example is taken from a Laptop with one Ethernet
interface.
The procedure is as follows:
1. select the Local Area Connection

2. select Properties in the shown status window
3. select the TCP/IP protocol from the list of configured components using this
connection and open Properties
4. choose Use the following IP address and type in an IP address and Subnet mask
which you can define. Make sure that you are outside the range of addresses used
by the IED 670s.
5. close all open windows and start PCM 600
Remark
Administrator rights are requested to change the configuration as described above.

Section 8
en05000812.vsd
Figure 46: Step 1: select the Local Area Connection
en05000813.vsd
Figure 47: Step 2: select Properties in the status window

Section 8
en05000814.vsd
Figure 48: Step 3: select the TCP/IP protocol and open Properties
en05000815.vsd
Figure 49: Step 4: specify a TCP/IP address and Subnet mask for the PC

Section 8
Set up the PC to access the IED 670 via a network

This task is very much dependent on the used LAN/WAN network. A description of
how this is done is beyond the scope of this manual..
Enter IED 670 IP-address in the project

There are two ways of entering the given IP-address of an IED 670 in a project which
is used by PCM 600 to communicate with the IED 670.
1. via the first window of the wizard by including a new IED 670 in a project
2. by entering the IP-address of the IED 670 in the Object Properties window
• select the IED to enter the IP-address
• open the Object Properties window
• place the cursor in the IP Address row and enter the IP-address.
en05000643.vsd
Figure 50: Possibility 1: IP-address via first Wizard window

Section 8
en05000811.vsd
Figure 51: Possibility 2: IP-address via IED Object Properties window
The used alternative depends very much on the time at which the IP-address is
available. Alternative 2 allows a change of the IP-address at any time.

Section 9
Establishing connection and verifying the SPA/IEC- communication
Section 9 Establishing connection and

verifying the SPA/IEC-
communication
About this chapter

This chapter contains instructions on how to establish connection and verify that the
SPA/IEC-communication operates as intended, when the IED is connected to a
monitoring or control system via the rear SPA/IEC port.
9.1 Entering settings
If the IED is connected to a monitoring or control system via the rear SPA/IEC port,
the SPA/IEC port has to be set either for SPA or IEC use.
9.1.1 Entering SPA settings

The SPA/IEC port is located at IED X310 on the rear side of the IED. Two types of
interfaces can be used:
• for plastic fibres with connector type HFBR

• for glass fibres with connectors type ST
When using the SPA protocol, the rear SPA/IEC port must be set for SPA use.
Procedure
1. Set the operation of the rear optical SPA/IEC port to “SPA”.

The operation of the rear SPA port can be found on the local HMI or in the PCM
at:
Settings/General settings/Communication/SLM configuration/Rear
optical SPA/IEC port/Protocol selection SPA or IEC 103
When the setting is entered the IED will automatically restart. After the restart
the SPA/IEC port operates as a SPA port.
2. Set the slave number and baud rate for the rear SPA port
The slave number and baud rate can be found on the local HMI at:
optical SPA/IEC port/SPA

Section 9
Set the same slave number and baud rate as set in the SMS system for the IED.
9.1.2 Entering IEC settings

When using the IEC protocol, the rear SPA/IEC port must be set for IEC use.
The SPA/IEC port is located at IED X310 on the rear side of the IED.
Two types of interfaces can be used:
• for plastic fibres with connector type HFBR

• for glass fibres with connectors type ST
Procedure
1. Set the operation of the rear SPA/IEC port to “IEC”.

The operation of the rear SPA/IEC port can be found on the local HMI at:
optical SPA/IEC port/Protocol selection SPA or IEC 103
When the setting is entered the IED will automatically restart. After the restart
the selected IEC port operates as an IEC port.
2. Set the slave number and baud rate for the rear IEC port
The slave number and baud rate can be found on the local HMI at:
optical SPA/IEC port/IEC60870–5–103
Set the same slave number and baud rate as set in the IEC master system for the
IED.
9.2 Verifying the communication
To verify that the rear communication with the SMS/SCS system is working, there
are some different methods. Choose one of the following.
9.2.1 Verifying SPA communication

Procedure
1. Use a SPA-emulator and send “RF” to the IED. The answer from the IED should
be “”.
2. Generate one binary event by activating a function which is configured to an
event block where the used input is set to generate events on SPA. The

Section 9
configuration must be made with the PCM 600 software. Verify that the event
is presented in the SMS/SCS system.
During the following tests of the different functions in the IED, verify that the events
and indications in the SMS/SCS system are as expected.
9.2.2 Verifying IEC communication

To verify that the IEC communication with the IEC master system is working, there
are some different methods. Choose one of the following.
Procedure
1. Check that the master system time-out for response from the IED, for example
after a setting change, is > 40 seconds.
2. Use a protocol analyzer and record the communication between the IED and the
IEC master. Check in the protocol analyzer’s log that the IED answers the master
messages.
3. Generate one binary event by activating a function which is configured to an
event block where the used input is set to generate events on IEC. The
configuration must be made with the PCM 600 software. Verify that the event
is presented in the IEC master system.
During the following tests of the different functions in the IED, verify that the events
and indications in the IEC master system are as expected.
9.3 Fibre optic loop
The SPA communication is mainly used for SMS. It can include different numerical
relays/terminals with remote communication possibilities. The fibre optic loop can
contain < 20-30 terminals depending on requirements on response time. Connection
to a personal computer (PC) can be made directly (if the PC is located in the
substation) or by telephone modem through a telephone network with ITU (CCITT)
characteristics.
Table 8: Max distances between terminals/nodes
glass < 1000 m according to optical budget

plastic < 25 m (inside cubicle) according to optical budget
Figure 52: Example of SPA communication structure for a station monitoring

system
Where:

Section 9
1 A separate minute pulse synchronization from station clock to obtain ± 1 ms accuracy for time
tagging within the substation might be required.
9.4 Optical budget calculation for serial

communication with SPA/IEC
Table 9: Example
Distance 1 km Distance 25 m
Glass Plastic
Maximum attenuation for IED 670 - 11 dB - 7 dB
4 dB/km multi mode: 820 nm - 62.5/125 um 4 dB -
0.16 dB/m plastic: 620 nm - 1mm - 4 dB
Margins for installation, aging etc. 5 dB 1 dB
Losses in connection box, two contacts (0.5 dB/contact) 1 dB -
Losses in connection box, two contacts (1 dB/contact) - 2 dB
Margin for 2 repair splices (0.5 dB/splice) 1 dB -
Maximum total attenuation 11 dB 7 dB

Section 10
Establishing connection and verifying the LON communication
Section 10 Establishing connection and

verifying the LON communication
About this chapter

This chapter explains how to set up LON communication and how to verify that LON
communication is up and running.
10.1 Communication via the rear ports
10.1.1 LON communication

LON communication is normally used in substation automation systems. Optical fiber
is used within the substation as the physical communication link.
The test can only be carried out when the whole communication system is installed.
Thus, the test is a system test and is not dealt with here.
The communication protocol LON (Local Optical Network) is available for IED 670
products as an option.

Section 10
Station HSI Control Center

MicroSCADA
Gateway
Star coupler
RER 111
IED670 IED670 IED670
en05000663.vsd
Figure 53: Example of LON communication structure for a substation

automation system.
An optical network can be used within the Substation Automation system. This
enables communication with the IED 670s through the LON bus from the operator’s
workplace, from the control center and also from other IEDs via bay-to-bay horizontal
communication.
The fiber optic LON bus is implemented using either glass core or plastic core fiber
optic cables.
Table 10: Specification of the fiber optic connectors

Glass fiber Plastic fiber
Cable connector ST-connector snap-in connector
Cable diameter 62.5/125 m 1 mm
Max. cable length 1000 m 10 m
Wavelength 820-900 nm 660 nm
Transmitted power -13 dBm (HFBR-1414) -13 dBm (HFBR-1521)
Receiver sensitivity -24 dBm (HFBR-2412) -20 dBm (HFBR-2521)
10.2.1 The LON Protocol

The LON protocol is specified in the LonTalkProtocol Specification Version 3 from
Echelon Corporation. This protocol is designed for communication in control
networks and is a peer-to-peer protocol where all the devices connected to the network
can communicate with each other directly. For more information of the bay-to-bay
communication, refer to the section Multiple command function

Section 10
10.2.2 Hardware and software modules

The hardware needed for applying LON communication depends on the application,
but one very central unit needed is the LON Star Coupler and optical fibres connecting
the star coupler to the IEDs. To interface the IEDs from MicroSCADA, the application
library LIB 670 is required.
The HV Control 670 software module is included in the LIB 520 high-voltage process
package, which is a part of the Application Software Library within MicroSCADA
applications.
The HV Control 670 software module is used for control functions in IED 670s. This
module contains the process picture, dialogues and a tool to generate the process
database for the control application in MicroSCADA.
Use the LNT, LON Network Tool to set the LON communication. This is a software
tool applied as one node on the LON bus. In order to communicate via LON, the IEDs
need to know which node addresses the other connected IEDs have, and which
network variable selectors should be used. This is organized by the LNT.
The node address is transferred to the LNT via the local HMI by setting the parameter
ServicePinMsg=YES. The node address is sent to the LNT via the LON bus, or the
LNT can scan the network for new nodes.
The communication speed of the LON bus is set to the default of 1.25 Mbit/s.This
can be changed by the LNT.
The setting parameters for the LON communication are set via the local HMI. Refer
to the Technical reference manual for setting parameters specifications.
The path to LON settings in the local HMI is:
Settings/General settings/Communication/SLM configuration/Rear optical

LON port
If the LON communication from the terminal stops, caused by setting of illegal
communication parameters (outside the setting range) or by another disturbance, it is
possible to reset the LON port of the terminal.
By setting the parameter LONDefault=YES, the LON communication is reset in the

terminal, and the addressing procedure can start from the beginning again.
Path in local HMI:Settings\General settings\Communication\SLM configuration

\Rear optical LON port
These parameters can only be set with the LNT, LON Network Tool.

Section 10
Table 11: Setting parameters for the LON communication

Parameter Range Default Unit Parameter description
DomainID 0 0 - Domain identification number
SubnetID* 0 - 255 0 - Subnet identification number
Step: 1
NodeID* 0 - 127 0 - Node identification number
Step: 1
*Can be viewed in the Local HMI
Path in local HMI: Settings\General settings\Communication\SLM configuration

These parameters can only be set with the LNT, LON Network Tool.
Table 12: LON node information parameters

NeuronID* 0 - 12 Not loaded - Neuron hardware identification
number in hexadecimal code
Location 0-6 No value - Location of the node
*Can be viewed in the Local HMI

Table 13: Setting parameters for the session timers

SessionTmo 1-60 20 s Session timeout. Only to be changed
after recommendation from ABB.
RetryTmo 100-10000 2000 ms Retransmission timeout.Only to be
changed after recommendation from
ABB.
IdleAckCycle 1-30 5 s Keep active ack.Only to be changed
after recommendation from ABB.
BusyAckTmo 100-5000 300 ms Wait before sending ack.Only to be
ABB.
ErrNackCycle 100-10000 500 ms Cyclic sending of nack. Only to be
ABB.


Section 10
Table 14: LON commands

Command Command description
ServicePinMsg Command with confirmation. Transfers the node adress to the LON network tool.
10.2 Optical budget calculation for serial

communication with LON
Table 15: Example
Distance 1 km Distance10 m
Glass Plastic
Maximum attenuation for IED 670 -11 dB - 7 dB
4 dB/km multi mode: 820 nm - 62.5/125 um 4 dB -
0.3 dB/m plastic: 620 nm - 1mm - 3 dB
Margins for installation, aging etc. 5 dB 2 dB
Losses in connection box, two contacts (0.75 dB/contact) 1.5 dB -
Losses in connection box, two contacts (1dB/contact) - 2 dB
Margin for repair splices (0.5 dB/splice) 0.5 dB -
Maximum total attenuation 11 dB 7 dB

84
Section 11
Configuring the IED and changing settings
Section 11 Configuring the IED and changing

settings
About this chapter

This chapter describes how to change IED settings, either through a PC or the local
HMI, and download a configuration to the IED in order to make commissioning
possible.
The chapter does not contain instructions on how to create a configuration or calculate
settings. Please consult the application manual for further information about how to
calculate settings.
It takes a minimum of three minutes for the IED to save the new
settings, during this time the DC supply must not be turned off.
11.1 Overview
The customer specific values for each setting parameter and a configuration file have
to be available before the IED can be set and configured, if the IED is not delivered
with a configuration.
Use the PCM 600 configuration tool to verify that the IED has the expected
configuration. A new configuration is done with the CAP tool. The binary outputs
can be selected from a signal list where the signals are grouped under their function
names. It is also possible to specify a user-defined name for each input and output
signal.
Each function included in the IED has several setting parameters which have to be
set in order to make the IED behave as intended. A factory default value is provided
for each parameter. A setting file can be prepared using the parameter setting tool
(PST), which is available in the PCM 600 package.
All settings can be:

Section 11
• Entered manually through the local HMI.

• Downloaded from a PC, either locally or remotely using SMS/SCS. Front or rear
port communication has to be established before the settings can be downloaded.
11.2 Entering settings through the local HMI
Each of the included functions in the IED has to be set and this can be performed
through the local HMI. The user must browse to the desired function and enter the
appropriate value. The parameters for each function can be found in the local HMI.
The Operators Manual (OM) is structured in a similar way to the LHMI and provides
a detailed guide to the use of the local HMI including paths in the menu structure and
brief explanations of most settings and measurements. See the Technical reference
manual for a complete list of setting parameters for each function. Some of the
included functions may not be used. In this case the user can set the parameter
“Operation” to “Off” to disable the function.
11.3 Analog input data
In order to get correct measurement results as well as correct protection functionality,

the analog input channels must be configured. Because all protection algorithms in
the IED utilize the primary system quantities it is extremely important to make sure
that connected current transformer settings are done properly. These data are
calculated by the system engineer and normally set by the commissioner from the
local HMI or from the SMS.
11.3.1 Configuration for analog CT inputs

The analog inputs on the Transformer Module (TRM) are dimensioned for either 1A
or 5A. Each TRM has a unique combination of current and voltage inputs. Make sure
the input current rating is correct and that it matches the order documentation.
The primary CT data are entered from the HMI menu branch:
Settings/General Settings/Analog modules/AnalogInputs

The following parameter shall be set for every current transformer connected to the
IED:
Table 16: CT configuration

Parameter description Parameter name Range Default
Rated CT primary current in A CT Prim Input from -10000 to +10000 0

Section 11
This parameter defines the primary rated current of the CT. For two set of CTs with
ratio 1000/1 and 1000/5 this parameter is set to the same value of 1000 for both CT
inputs. Negative values (i.e. -1000) can be used in order to reverse the direction of
the CT current by software for the differential function. This might be necessary if
two sets of CTs have different star point locations in relation to the protected busbar.
It is recommended that this parameter is set to zero, for all unused CT inputs.
For main CTs with 2A rated secondary current, it is recommended to connect the
secondary wiring to the 1A input and to set the rated primary current to one half times
its true value. For example, a CT with a primary secondary current ratio of 1000/2A
can be treated as a 500/1A CT.
Take the rated permissive overload values for the current inputs into
consideration.
11.4 Downloading settings and configuration from a

PC
11.4.1 Downloading the configuration and setting files

When downloading a configuration to the IED 670 with the CAP 531 configuration
tool, the IED is automatically set in configuration mode. When the IED is set in
configuration mode, all functions are blocked. The red LED on the IED flashes, and
the green LED is lit while the IED is in the configuration mode.
When the configuration is downloaded and completed, the IED is automatically set
into normal mode. For further instructions please refer to the users manuals for PCM
600.

88
Section 12
Verifying settings by secondary injection
Section 12 Verifying settings by secondary

injection
About this chapter

This chapter describes how to verify that protection functions operate correctly and
according to their settings. It is preferable that only the tested function is in operation.
12.1 Overview
IED test requirements:
• Calculated settings
• Application configuration diagram
• Signal matrix (SMT) configuration
• Terminal diagram
• Technical reference manual
• Three-phase test equipment
• PCM 600
The setting and configuration of the IED must be completed before the testing can
start.
The terminal diagram, available in the Technical reference manual, is a general

diagram of the IED. but note that the same diagram is not always applicable to each
specific delivery (especially for the configuration of all the binary inputs and outputs).
Therefore, before testing, check that the available terminal diagram corresponds to
the IED.
The Technical reference manual contains application and functionality summaries,

function blocks, logic diagrams, input and output signals, setting parameters and
technical data sorted per function.
The test equipment should be able to provide a three-phase supply of voltages and
currents. The magnitude of voltage and current as well as the phase angle between
voltage and current must be variable. The voltages and currents from the test
equipment must be obtained from the same source and they must have minimal
harmonic content. If the test equipment cannot indicate the phase angle, a separate
phase-angle measuring instrument is necessary.
Prepare the IED for test before testing a particular function. Consider the logic
diagram of the tested protection function when performing the test. All included

Section 12
functions in the IED are tested according to the corresponding test instructions in this
chapter. The functions can be tested in any order according to user preferences and
the test instructions are therefore presented in alphabetical order. Only the functions
that are used (Operation is set to On) should be tested.
The response from a test can be viewed in different ways:
• Binary outputs signals

• Service values in the local HMI (logical signals or phasors)
• A PC with PCM 600 application configuration software in debug mode
All setting groups that are used should be tested.
This IED is designed for a maximum continuous current of four times

the rated current.
Please observe the measuring accuracy of the IED, the test equipment
and the angular accuracy for both of them.
Please consider the configured logic from the function block to the
output contacts when measuring the operate time.
12.2 Preparing for test
12.2.1 Overview
This section describes how to prepare the IED to verify settings.
If a test switch is included, start preparation by making the necessary connections to

the test switch. This means connecting the test equipment according to a specific and
designated IED terminal diagram. The IED can then be put into test mode in order to
facilitate the test of individual functions and prevent unwanted operation caused by
other functions. The test switch should then be connected to the IED. The user can
also verify the connection and that the analog input signals are measured and recorded
correctly by injecting currents and voltages required by the specific IED. To make
testing even more effective the Protection and Control IED Manager (PCM 600)
should be used. The primary tool at your disposal in the PCM 600 apart from the
Parameter Setting Tool (PST) is the Disturbance Handling Tool (DHT). The content
of reports generated by the DHT can be determined by the user which makes it more
efficient. For example, the tool may be configured to only show time tagged events
and to exclude analog information and so on. The disturbance report settings could

Section 12
be checked to ensure that indications are correct. Functions to test, signals and
parameter names can be found in the technical reference manual.
12.2.2 Preparing the connection to the test equipment

The IED can be equipped with a test switch of type RTXP 24. The test switch and its
associated test plug handle (RTXH 24) are a part of the COMBITEST system which
provide secure and convenient testing of the IED.
COMBIFLEX system is used, when the test-plug handle is inserted into the test
switch. Preparations for testing are automatically carried out in the proper sequence
(i.e. blocking of tripping circuits, short circuiting of CT’s, opening of voltage circuits,
making IED terminals available for secondary injection). Terminals 1 and 12 of the
test switch are not disconnected as they supply DC power to the protection IED.
The test-plug handle leads may be connected to any type of test equipment or
instrument. When a number of protection IEDs of the same type are tested, the test-
plug handle only needs to be moved from the test switch of one protection IED to the
test switch of the other, without altering previous connections.
Using COMBIFLEX test system to prevent unwanted tripping when the handle is
withdrawn, latches on the handle secure it in the half withdrawn position. In this
position, all voltages and currents are restored and any reenergizing transients are
given a chance to decay before the trip circuits are restored. When the latches are
released, the handle can be completely withdrawn from the test switch, restoring the
trip circuits to the protection IED.
If a test switch is not used it is necessary to take measures according to provided

circuit diagrams.
Never disconnect the secondary connection of a current transformer

circuit without short-circuiting the transformer's secondary winding.
cause a massive potential build up that may damage the transformer
and injure humans.
12.2.3 Putting the IED into test mode

The IED can be put into test mode before testing. This blocks all functions in the
function test modes folder and allows the user to unblock or release the functions
needed for the test in question. In this way, it is possible to test slower back-up
measuring functions without the interference of faster measuring functions. Test
mode is indicated when the yellow LED flashes.
Procedure
1. Browse to the ‘TestMode’ menu and press ‘E’.

Section 12
The Test Mode menu is found under the Test folder in the LHMI:
Test/IED test mode/TestMode
2. Use the up and down arrows to choose ‘On’ and press ‘E’.
3. Press the left arrow to exit the menu.
The dialog box ‘Save changes’ appears.
4. Choose ‘Yes’, press E and exit the menu.
The yellow start LED above the LCD will start flashing when the IED is in test
mode.
12.2.4 Connecting test equipment to the IED

Before testing, connect the test equipment according to the IED specific connection
diagram. Pay special attention to the correct connection of the input and output current
terminals, and to the connection of the residual current conductor. Check that the
input and output logical signals in the logic diagram for the function under test are
connected to the corresponding binary inputs and outputs of the IED under test.
IL1 IL1
IL2 IL2
IL3 IL3
NI IN (I4,I5)
IED TEST SET
UL1 UL1 REx 670

UL2 UL2
UL3 UL3
UN UN
UN (U4,U5)
TRIP L1
TRIP L2
TRIP L3
IEC61850
en05000467.vsd
Figure 54: Connection example of the test set to the IED 670
12.2.5 Verifying the connections and the analog inputs

The user must verify that the connections are correct and that the analog signals are
measured correctly.
Apply input signals as needed according to the actual hardware and

the logic configuration made in PCM 600.

Section 12
Procedure
1. Inject a symmetrical three-phase current and voltage at rated value.

2. Inject a phase-to-phase voltage and through going phase-to-phase current at
rated value.
3. Compare the injected value with the measured value.
The voltage phasor and current phasor menus are located under the
Measurements folder in the LHMI:
Measurements/Analog primary values
and
Measurements/Analog secondary values
Take into consideration ratio factor settings for CT’s and VT’s.
4. Compare the frequency reading with the set frequency and the direction of the
power with the injected power.
The frequency and active power are located in the local HMI under:
Measurements/Monitoring/ServiceValues/SVR
5. Inject an unsymmetrical three-phase current and voltage at rated value in two
phases.
6. Compare the injected value with the measured value.
The current phasor menu is located in the local-HMI under:
Measurements/Monitoring/CurrentPhasors/CP
The voltage phasor menu is located in the local HMI under:
Measurements/Monitoring/VoltagePhasors/VP
12.2.6 Releasing the function(s) to be tested

The user can release/unblock the function(s) to be tested. This is done to ensure that
only the function(s) under test are in operation and that other functions are prevented
from operating. The user can release the tested function(s) by setting the
corresponding blocked parameter under Function test modes to NO in the local HMI.
When testing a function in this blocking feature, remember that not only the actual
function must be activated, but the whole sequence of interconnected functions (from
measuring inputs to binary output contacts), including logic and so on. Before starting
a new test mode session the user should scroll through every function to ensure that
only the function to be tested (and the interconnected ones) are set to NO. A function
is also blocked if the BLOCK input signal on the corresponding function block is
active, which depends on the configuration. The user should therefore ensure that the
logical status of the BLOCK input signal is equal to 0 for the function to be tested.
The user could also individually block event blocks to ensure that no events are
reported to a remote station during the test.
The function is blocked if the corresponding setting under the

Function test modes menu remains on and the TEST-INPUT signal
remains active. All functions that were blocked or released from a
previous test mode session are reset when a new test mode session is
started.

Section 12
Procedure
1. Browse to the ‘Function test modes’ menu.

The Function test modes menu is located in the local HMI under:
Test/Function test modes
2. Browse to the function instance that should be released.
Use the left and right arrow buttons. Press ‘E’ when the desired function has
been found.
3. Select ‘Yes’. Press 'E' and the new setting is valid.
12.2.7 Disturbance report
12.2.7.1 Introduction
The following functions are included in the disturbance report function:
• Disturbance recorder
• Event list
• Event recorder
• Fault locator (not included in all products)
• Trip value recorder
• Indications
If the disturbance report is running, then its sub-function are also running and so it is
not possible to only switch these functions off. The disturbance report function is
switched off from PCM 600 or from the local HMI.
12.2.7.2 Disturbance report settings
When the IED is in test mode, the disturbance report can be made active or inactive.
If the disturbance recorder is turned on during test mode, recordings will be made.
When test mode is switched off all recordings made during the test session are cleared.
Settings for the control of the disturbance recorder during test mode are located in
the local HMI under:
Settings/General settings/Monitoring/Disturbance report/

DisturbanceReport(RDRE)
12.2.7.3 Disturbance recorder (DR)
Evaluation of the results from the disturbance recording function requires access to
a PC either permanently connected to the IED or temporarily connected to the
Ethernet port (RJ 45) on the front. The PCM 600 software package must be installed
in the PC.

Section 12
Disturbance upload can be performed by the use of PCM 600 or by any third party
tool with IEC 61850 protocol. Reports can automatically be generated from the PCM
600 tool. Disturbance files can be analyzed by any tool reading Comtrade formatted
disturbance files.
It could be useful to have a printer for hard copies. The behavior of the disturbance
recording function can be checked when IED protective functions are tested. When
the IED is set to operate in test mode, there is a separate setting for operation of the
disturbance report, which also affects the disturbance recorder.
A manual trig can be started at any time. This results in a recording of the actual
values from all recorded channels.
12.2.7.4 Event recorder (ER)
Prepare the IED for verification of settings as outlined in section "Overview" and
section "Preparing for test" in this chapter.
The result from the event recorder can be viewed on the local HMI or, after upload,
in PCM 600.
When testing binary inputs, the event list (EL) might be used instead. No uploading
or analyzing of registrations is then needed since the event list keeps running,
independent of start of disturbance registration.
12.2.8 Identifying the function to test in the technical reference

manual
The user can use the technical reference manual (TRM) to identify function blocks,
logic diagrams, input and output signals, setting parameters and technical data.
12.2.9 Exit test mode

The following procedure is used to return to normal operation.
Procedure
1. Navigate to the test mode folder.

2. Change the 'On' setting to 'Off'. Press the 'E' key and the left arrow key.
3. Answer 'YES', press the 'E' key and exit the menus.

Section 12
12.3 Basic IED functions
12.3.1 Parameter setting groups (ACGR)

12.3.1.1 Verifying the settings
Procedure
1. Check the configuration of binary inputs that control the selection of the active
setting group.
2. Browse the ‘ActiveGroup’ menu to achieve information about the active setting
group.
The ActiveGroup menu is located in the local HMI under:
Test/Function status/Setting groups
3. Connect the appropriate dc voltage to the corresponding binary input of the IED
and observe the information presented on the HMI display.
The displayed information must always correspond to the activated input.
4. Check that the corresponding output indicates the active group.
Operating procedures for the PC aided methods of changing the active setting
groups are described in the corresponding PCM documents and instructions for
the operators within the SCS are included in the SCS documentation.
12.3.1.2 Completing the test
Continue to test another function or end the test by changing the test mode setting to
off. Restore connections and settings to their original values, if they were changed
for testing purposes.
12.4 Differential protection
12.4.1 Busbar differential protection (PDIF, 87B)
12.4.1.1 General
Secondary injection testing is a normal part of the commissioning. The operating

value of all protection functions, the output to the proper trip and alarm contacts and
the operation of binary input signals is checked and documented for future reference.
The connection of the test set to REB 670 is greatly simplified if the RTXP 24 test
switch is included.When the test handle RTXH 24 is inserted in the test switch,
preparations for testing are automatically carried out in the proper sequence, i.e.

Section 12
blocking of the tripping circuits, short-circuiting of the current circuits on the

transformer side, opening of current transformer circuits and making relay terminals
accessible from the terminals on the test plug handle. If REB 670 is not provided with
a test switch, the IED has to be tested in the proper way from external circuit terminals.
Make sure that the instrument transformers are isolated from the circuits connected
to the test set. The secondary phase terminals of the current transformers must be
short-circuited to neutral before the circuit is opened if any current can flow on the
primary side. The testing requires a good understanding of the protection functionality
of the REB 670 IED. A testing instruction is given for each type of protection function.
Note that REB 670 CT inputs are designed for a maximum continuous current of four
times rated value.
12.4.1.2 Operation of the differential protection from CTx input
The typical connection between the 3-Ph current test set and REB 670 terminals is
shown in figure 55.
3-Phcurrent
T estSet
L1 L2 L3 N
REB 670 REB 670 REB 670 RT XP24/Ph-L1 RT XP24/Ph-L2 RT XP24/Ph-L3

6A
X401 6B
AI03 5 7A
7B
6 6A
X401 6B
AI03 5 7A
7B
6 6A
X401 6B
AI03 5 7A
7B
6
en01000112.vsd
Figure 55: Typical test connection for CT3 current input when COMBITEST
RTXP 24 test switch is delivered together with one-phase REB 670
terminal
Testing will be explained from one general current input CTx (i.e. x=1, 2,..., Nmax;
where Nmax is equal to the maximum number of used CT inputs). Follow the
following test instructions for all used current inputs in REB 670 terminal.
Procedure

Section 12
1. Connect the test set for injection of 3-phase current (or if not available 1-phase
current) to the current terminals of CTx input of REB 670 terminal.
2. Check and write down the value for the configuration parameter “CT Prim Input
x” which should correspond to the rated primary CT current of the main CT
connected to CTx current input.
3. Check the value for the configuration parameter ZoneSel/CTx. If this value is
“Fixed to ZA”, “Fixed to ZB” or “Fixed to ZA & - ZB” proceed with next point.
(If this value is “CtrlIncludes” energize the binary input “CTRLZA” in order to
include the current from this current input into ZA measurement.)
4. If this value is “CtrlExcludes” de-energize the binary input “CTRLZA” in order
to include the current from this current input into ZA measurement.
5. Make sure that, when used, Check zone is properly set and enabled.
6. Increase the current in phase L1 until the correct differential function (i.e. either
ZA or ZB) operates and note the incoming and differential currents at the
moment of operation.
7. Check that trip and alarm contacts operate according to the scheme wiring.
8. Check that trip information is stored in the Event List (if connected).
9. Switch-off the current
10. Check that trip reset information is stored in the Event List (if connected).
11. Check in the same way the function by injecting current in phases L2 and L3.
12. Inject a symmetrical 3-phase current and note the operate value (possible with
3-phase test set only).
13. Connect the timer and set the current to five times the set value for
DiffOperLevel parameter.
14. Switch on the current and note the operate time.
15. If the value for the configuration parameter ZoneSel/CTx is “CtrlIncludes” de-
energize the binary input “CTRLZA” and now energize the binary input
“CTRLZB” in order to include the current from this current input into ZB
measurement.
16. If the value for the configuration parameter ZoneSel/CTx is “CtrlExcludes”
energize the binary input “CTRLZA” and now de-energize binary input
“CTRLZB” in order to include the current from this current input into ZB
measurement.
17. Repeat the steps from 4 to 12 for zone ZB
18. If the value for the configuration parameter ZoneSel/CTx is “CtrlIncludes”
energize now both binary inputs “CTRLZA” and “CTRLZB” in order to include
the current from this current input into both measuring zone simultaneously.
19. If the value for the configuration parameter ZoneSel/CTx is “CtrlExcludes” de-
energize now both the binary inputs “CTRLZA” and “CTRLZB” in order to
include the current from this current input into both measuring zone
simultaneously.
20. Make sure that the dedicated binary output “ACTIVE” from Zone
Interconnection block has logical value one.
21. Repeat the steps from 4 to 12. Note that now both zones shall operate during
these tests.
22. Check in the same way that the differential function properly operates for all
used and connected CT inputs.

Section 12
12.4.1.3 Stability of the general differential protection
For stability test one current input shall always be used as a reference input. The
reference current input then shall be tested for stability against all other current inputs
in REB 670 terminal. It is recommended to use current input CT1 as the reference
current input. The typical connection between the 3-Ph current test set and REB 670
terminals for this type of tests is shown in figure 56.
3-Ph current
Test Set
L1 L2 L3 N
I1 I2
REB 670 REB 670 REB 670 RT XP24/Ph-L1 RT XP24/Ph-L2 RT XP24/Ph-L3

6A
X401 6B
AI03 5 7A
7B
6 6A
X401 6B
AI03 5 7A
7B
6 6A
X401 6B
AI03 5 7A
7B
6
2A
X401 2B
AI01 1 3A
3B
2 2A
X401 2B
AI01 1 3A
3B
2 2A
X401 2B
AI01 1 3A
3B
2
en01000113.vsd
Figure 56: Typical test connection for CT3 and CT1 current input phase L1 when
COMBITEST RTXP 24 test switch is delivered together with one-
phase REB 670 terminal
The connections are shown for phase L1 only. Similar connection shall be used for
testing phase L2 & L3 also.
Testing will be explained for one general current input CTx (i.e. x=2, 3,...,Nmax;
where Nmax is equal to the maximum number of used CT inputs).
Follow the following test instructions to perform this type of test:
Procedure
1. Connect the currents I1 and I2 from the 3-ph test set test set to the current
terminals of CT1 & CTx inputs of REB 670 terminal as shown in figure 56.
2. Make sure that current measurement from CT1 and CTx inputs are included into
the same differential zone (see previous test instruction for more details)
3. Set the current I2 (i.e. current connected to reference current input CT1) to the
nominal value of 1A (or to 5A if CT1 is connected to a main CT with 5A
secondary rating) at zero degree.

Section 12
4. Set the current I1 (i.e. connected to current input CTx) to the value calculated
by the following formula:
(Equation 1)
Figure 57: I1= IXr*(CT Prim Input1/CT Prim Inputx)
where:
IXr is rated secondary current of the current input CTx (i.e. normally 1A or 5A)
CT Prim Input1 is the rated primary CT current of the main CT connected to CT1 current input
CT Prim Inputx is the rated primary CT current of the main CT connected to CTx current input
5. Set the phase angle of current I1 to 180 degrees if both current inputs (i.e. CT1
and CTx) has the same sign for entered configuration parameters CT Prim
Input1 & CT Prim Input3 (i.e. both positive or both negative). Otherwise set the
phase angle of current I1 to zero degree.
6. Inject these two currents into REB 670. Differential function shall be stable.
Write down the service values for incoming and differential currents for phase
L1. Differential current should be very small.
7. Switch off the currents.
8. Repeat the same test procedure for phases L2 and L3.
12.4.1.4 Operation of fast open CT detection algorithm
For open CT test two current input shall always be used. The typical connection
between the 3-Ph current test set and REB 670 terminals for this type of tests is shown
in figure 56.
Procedure
1. Connect the currents I1 and I2 from the 3-ph test set test set to the current
terminals of CT1 & CT3 inputs of REB 670 terminal as shown in figure 56.
2. Make sure that current measurement from CT1 and CT3 inputs are included into
the same differential zone (see previous test instructions for more details).
3. Set the current I2 (i.e. current connected to input CT1) to the nominal value of
1A (or to 5A if CT1 is connected to a main CT with 5A secondary rating) at
zero degree.
4. Set the current I1 (i.e. connected to current input CT3) to the value calculated
(Equation 2)
Figure 58: I1= I3r*(CT Prim Input1/CT Prim Input3)
where:
I3r is rated secondary current of the current input CT3 (i.e. normally 1A or 5A)

Section 12
5. Check that the value of the product I1*CT Prim Input3 is bigger that the value
of the product 1.1*Open CT Level (this is just a check to see that enough current
will be disconnected later during testing in order for open CT algorithm to
operate).
and CT3) has the same sign for entered configuration parameters CT Prim
phase angle of current I1 to 0 degree.
7. Inject these two currents into REB 670 for approximately 5s. Differential
function shall be stable. Write down the service values for incoming and
differential currents for phase L1. Differential current should be very small.
8. Then switch off the current I2 only (i.e. set its magnitude back to 0A).
9. Open CT condition shall be detected by the IED. The differential function will
be blocked.
10. Check that open CT alarm contacts operate according to the scheme wiring.
11. Check that open CT information is stored in the Event List (if connected).
12. Switch-off the currents.
13. Reset the open CT blocking by using the Reset menu on built-in HMI.
14. Check that open CT reset information is stored in the Event List (if connected).
12.4.1.5 Operation of slow open CT detection algorithm
For open CT test two current input shall be always used. The typical connection
between the 3-Ph current test set and REB 670 terminals for this type of tests is shown
in figure 56.
Procedure
1. Connect the currents I1 and I2 from the 3-ph test set to the current terminals of
CT1 & CT3 inputs of REB 670 terminal as shown in figure 56.
2. Make sure that current measurement from CT1 and CT3 inputs are included into
the same differential zone (see previous test instructions for more details).
3. Set the current I2 (i.e. current connected to current input CT1) to the nominal
value of 1A (or to 5A if CT1 is connected to a main CT with 5A secondary
rating) at zero degree.
4. Set the current I1 (i.e. connected to current input CT3) to the value calculated
(Equation 3)
Figure 59: I1= 0.85*I3r*(CT Prim Input1/CT Prim Input3)
where:

Section 12
I3r is rated secondary current of the current input CT3 (i.e. normally 1A or 5A)
5. Check that the value of the product 0.15*I1*CT Prim Input1 is bigger that the
pre-set value of OCTOperLev. If it is not increase current into CT1 input until
this condition is satisfied and change current into input CT3 accordingly.
and CT3) has the same sign for entered configuration parameters CT Prim
phase angle of current I1 to 0 degree.
7. Inject these two currents into REB 670. Differential function shall be stable.
Write down the service values for incoming and differential currents for phase
L1. Differential current should be approximately 15% of the incoming current.
8. After pre-set time determined by parameter tSlow OCT, open CT condition shall
be detected by the IED. The differential function will be blocked.
9. Check that open CT alarm contacts operate according to the scheme wiring.
10. Check that open CT information is stored in the Event List (if connected).
11. Switch-off the currents.
12. Reset the open CT blocking by using the Reset menu on built-in HMI.
13. Check that open CT reset information is stored in the Event List.
12.4.1.7 Check of trip circuits and circuit breakers
The trip circuits are tested as part of the secondary/primary injection test.
Check that the circuit breakers associated with the REB 670 protection scheme
operate when the tripping relays are activated. The trip relays are conveniently
activated by secondary injection to activate a suitable protection function.
12.5 Current protection
12.5.1 Four step phase overcurrent protection (PTOC, 51/67)

Prepare the IED for verification of settings outlined in section "Overview" and
Directional phase overcurrent current function

Section 12
Procedure
1. Connect the test set for appropriate current injection to the appropriate IED
terminals.
If there is any configuration logic which is used to enable/block any of 4
available overcurrent steps, make sure that step under test is enabled (i.e. end
fault protection).
If 1 of 3 currents for operation is chosen: Connect the injection current to
terminals L1 and neutral.
If 2 of 3 currents for operation is chosen: Connect the injection current into
terminal L1 and out from terminal L2.
If 3 of 3 currents for operation is chosen: Connect the symmetrical 3 phase
injection current into terminals L1, L2 and L3.
2. Connect the test set for the appropriate three-phase voltage injection to the IED
terminals L1, L2 and L3. The protection shall be fed with a symmetrical three
phase voltage.
3. Set the injected polarizing voltage slightly larger than the set minimum
polarizing voltage (default is 5% of Ur) and set the injection current to lag the
appropriate voltage by an angle of about 80° if forward directional function is
selected.
If 1 of 3 currents for operation is chosen: The voltage angle of phase L1 is the
reference.
If 2 of 3 currents for operation is chosen: The voltage angle of phase L1 – the
voltage angle of L2 is the reference.
If 3 of 3 currents for operation is chosen: The voltage angle of phase L1 is the
reference.
If reverse directional function is selected, set the injection current to lag the
polarizing voltage by an angle equal to 80° + 180°.
4. Increase the injected current and note the operated value of the studied step of
the function.
5. Decrease the current slowly and note the reset value.
6. If the test has been performed by injection of current in phase L1, repeat the test
when injecting current into terminals L2 and L3 with polarizing voltage
connected to terminals L2 respectively L3 (1 of 3 currents for operation).
7. If the test has been performed by injection of current in phases L1 – L2, repeat
the test when injecting current into terminals L2 – L3 and L3 – L1 with
appropriate phase angle of injected currents.
8. Block higher set stages when testing lower set stages according to below.
9. Connect a trip output contact to a timer.
10. Set the injected current to 200% of the operate level of the tested stage, switch
on the current and check the time delay.
For inverse time curves, check the operate time at a current equal to 110% of
the operate current for tmin.
11. Check that all trip and start contacts operate according to the configuration
(signal matrixes)

Section 12
12. Reverse the direction of the injected current and check that the protection does
not operate.
13. If 2 of 3 or 3 of 3 currents for operation is chosen: Check that the function will
not operate with current in one phase only.
14. Repeat the above-described tests for the higher set stages.
15. Finally check that start and trip information is stored in the event menu.
Check of the non-directional phase over-current function. This

is done in principle as instructed above, without applying any
polarizing voltage.
12.5.2 Four step single phase overcurrent protection (POCM,

51/67)
Prepare the IED for verification of settings outlined in section "Overview" and section
"Preparing for test" in this chapter.
Directional phase overcurrent current function
Procedure
1. Connect the test set for appropriate current injection to the appropriate IED
terminals.
If there is any configuration logic which is used to enable/block any of 4
available overcurrent steps, make sure that step under test is enabled (i.e. end
fault protection).
2. Increase the injected current and note the operated value of the studied step of
the function.
3. Decrease the current slowly and note the reset value.
4. Block higher set stages when testing lower set stages according to below.
5. Connect a trip output contact to a timer.
6. Set the injected current to 200% of the operate level of the tested stage, switch
on the current and check the time delay.
For inverse time curves, check the operate time at a current equal to 110% of
the operate current for tmin.

Section 12
7. Check that all trip and start contacts operate according to the configuration
(signal matrixes)
8. Repeat the above-described tests for the higher set stages.
9. Finally check that start and trip information is stored in the event menu.
12.5.3 Breaker failure protection (RBRF, 50BF)

The breaker-failure protection should normally be tested in conjunction with some

other function that provides a start signal. An external start signal can also be used.
The function(s) has to be set and configured before the testing can start. The BFP
function is highly flexible in that it permits a choice of functional and tripping modes.
The various modes are checked at the factory as part of the design verification. In
certain cases only modes with a high probability of coming into operation need to be
checked, in order to verify the configuration and settings.
Required for testing the function are:
• Valid configuration diagram for the IED
• Valid terminal diagram for the IED
• Three-phase test equipment

function blocks, logic diagrams, input and output signals, a list of setting parameters
and technical data for the function.
The test equipment should be able to provide a three-phase supply of currents (and
for some start functions also voltage). The magnitude and angle of currents (and
voltages) should be possible to vary.
Make sure the IED is prepared for test before starting the test session. Consider the
logic diagram of the function when performing the test. The response from a test can
be viewed in different ways:
• Binary output signals

• Service values in the local HMI (logical signal or phasors)
• A PC with PCM 600 (configuration software) in debug mode

Section 12
To verify the settings in the most common back-up trip mode “1 out of 3” it is
sufficient to test phase-to-earth faults.
At mode “2 out of 4” the Phase current setting, IP> can be checked by single phase
injection where the return current is connected to the summated current input. The
value of residual (EF) current “IN” set lower than IP> is easiest checked in back-up
trip mode “1 out of 4”.
12.5.3.1 Checking the phase current operate value, IP>
The check of the IP> current level is best made in FunctionMode=Current and
BuTripMode= “1 out of 3” or “2 out of 4”.
Procedure
1. Apply the fault condition, including start of BFP, with a current below set
IP>.
2. Repeat the fault condition and increase the current in steps until a trip occurs.
3. Compare the result with the set IP>.
4. Disconnect AC and start input signals.
Note: If “No I> check” or “Retrip off” is set, only back-up trip can be used to
check set IP>.
12.5.3.2 Checking the residual (EF) current operate value “IN>” set below
“IP>”
The check of low set IN> current level is best made in FunciontMode= Current and
BuTripMode= “1 out of 4”.
Procedure
1. Apply the fault condition, including start of BFP, with a current just below set
IN>.
2. Repeat the fault condition and increase the current in steps until trip appears.
3. Compare the result with the set IN>.
12.5.3.3 Checking the re-trip and back-up times
The check of the set times can be made in connection with the check of operate values
above. Choose the applicable function and trip mode, such as FunctMode= Current
and RetripMode = I> check.
Procedure

Section 12
1. Apply the fault condition, including start of BFP, well above the set current
value. Measure time from “Start of BFP”.
2. Check the re-trip t1 and back-up trip times t2 and t3
In applicable cases the back-up trip for multi-phase start “t2MPh” and back-up
trip 2, “t2 + t3” can also be checked. For check of “t2MPh” a two-phase or three-
phase start shall be applied.
12.5.3.4 Verifying the re-trip mode
Choose the mode below, which corresponds to the actual case. In the cases below it
is assumed that FunctionMode = Current is selected.
Checking the case without re-trip, RetripMode = Off

Procedure
1. Set RetripMode = Off.

value.
3. Verify that no re-trip, but back-up trip is achieved after set time.
Checking the re-trip with current check, RetripMode = I>RetripMode =

Current check
Procedure
1. Set RetripMode = I> check.

2. Apply the fault condition, including start BFP, well above the set current value.
3. Verify that retrip is achieved after set time t1 and back-up trip after time t2
4. Apply the fault condition, including start of BFP, with current below set current
value.
5. Verify that no re-trip, and no back-up trip is obtained.
Checking re-trip without current check, RetripMode= No

I>RetripMode= No Current check
Procedure
1. Set RetripMode = No I> check.

value.
3. Verify that re-trip is achieved after set time t1, and back-up trip after time t2.
value.
5. Verify that re-trip is achieved after set time t1, but no back-up trip is obtained.

Section 12
12.5.3.5 Verifying the back-up trip mode
In the cases below it is assumed that FunctionMode = Current is selected.
Checking that back-up tripping is not achieved at normal CB tripping

Use the actual tripping modes. The case below applies to re-trip with current check.
Procedure
1. Apply the fault condition, including start of BFP, with phase current well above
set value “IP”
2. Arrange switching the current off, with a margin before back-up trip time, t2.
It may be made at issue of re-trip command.
3. Check that re-trip is achieved, if selected, but no back-up trip.
The normal mode BuTripMode = “1 out of 3” should have been verified in the tests
above. In applicable cases the modes “1 out of 4” and “2 out of 4” can be checked.
Choose the mode below, which corresponds to the actual case.
Checking the case BuTripMode = 1 out of 4

It is assumed that EF current setting IN> is below phase current setting IP>.
Procedure
1. Set BuTripMode = 1 out of 4.

2. Apply the fault condition, including start of BFP, with one phase current below
set IP> but above IN>. The residual (EF) should then be above set IN>.
3. Verify that back-up trip is achieved after set time. If selected, re-trip should also
appear.
Checking the case BuTripMode = 2 out of 4

The EF current setting IN> may be equal to or below phase current setting IP>.
Procedure
1. Set BuTripMode = 2 out of 4

2. Apply the fault condition, including start of BFP, with one phase current above
set IP> and residual (EF) above set IN It can be obtained by applying a single
phase current.
3. Verify that back-up trip is achieved after set time. If selected, re-trip should also
appear.
4. Apply the fault condition, including start of BFP, with at least one phase current
below set IP> and residual (EF) above set IN>. The current may be arranged
by feeding three (or two) phase currents with equal phase angle (I0-component)

Section 12
below IP>, but of such value that the residual (EF) current (3I0) will be above
set value IN>.
5. Verify that back-up trip is not achieved.
12.5.3.6 Verifying instantaneous back-up trip at “CB faulty” condition
Applies in a case where signal “CB faulty and unable to trip” is connected to input
CBFLT.
Procedure
1. Repeat the check of back-up trip time. Disconnect current and start input signals.
2. Activate the input CBFLT. The output CBALARM (CB faulty alarm) should
appear after set time tCBAlarm. Keep the input activated.
3. Apply the fault condition, including start of BFP, with current above set current
value.
4. Verify that back-up trip is obtained without intentional delay, e.g. within 20 ms
from application of start.
5. Disconnect injected AC and input signals.
12.5.3.7 Verifying the case FunctionMode = Contact
It is assumed that re-trip without current check is selected, RetripMode = No I> check.
Procedure
1. Set FunctionMode = Contact

2. Apply input signal for CB closed to relevant input or inputs CBCLDL*
3. Apply input signal, or signals for start of BFP. The value of current could be
low.
4. Verify that re-trip and back-up trip are achieved after set times.
5. Disconnect the start signal(s). Keep the CB closed signal(s).
6. Apply input signal(s), for start of BFP. The value of current could be low.
7. Arrange disconnection of CB closed signal(s) well before set back-up trip time
t2.
9. Disconnect injected AC and start input signals.
12.5.3.8 Verifying the function mode “Curr&Cont Check”
To be made only when FunctionMode = Curr and Cont is selected. It is suggested to

make the tests in one phase only, or at three-phase trip applications for just three-
phase tripping.
Checking the case with fault current above set value IP>Pickup_PH
The operation shall be as in FunctionMode = Current.

Section 12
Procedure
1. Set FunctionMode = Curr&Cont Check

2. Leave the inputs for CB close inactivated. These signals should not influence.
3. Apply the fault condition, including start of BFP, with current above the set
IP> value.
4. Check that the re-trip, if selected, and back-up trip commands are achieved.
Checking the case with fault current below set value

I>BlkContPickup_BlkCont
The case shall simulate a case where the fault current is very low and operation will
depend on CB position signal from CB auxiliary contact. It is suggested that re-trip
without current check is used; setting Retrip = No I>Retrip = No Current check.
Procedure

2. Apply input signal for CB closed to relevant input or inputs CBCLDL*
3. Apply the fault condition with input signal(s) for start of BFP. The value of
current should be below the set value I>BlkCont
4. Verify that re-trip (if selected) and back-up trip are achieved after set times.
Failure to trip is simulated by keeping the signal(s) CB closed activated.
5. Disconnect the AC and the start signal(s). Keep the CB closed signal(s).
6. Apply the fault and the start again. The value of current should be below the set
value I>BlkCont.
7. Arrange disconnection of BC closed signal(s) well before set back-up trip time
t2. It simulates a correct CB tripping.
8. Verify that back-up trip is not achieved. Re-trip can appear, e.g. due to selection
“Re-trip without current check”.
12.5.4 Breaker failure protection, single phase version (RBRF,

50BF)
The breaker-failure protection should normally be tested in conjunction with some

other function that provides a start signal. An external start signal can also be used.

Section 12
The function(s) has to be set and configured before the testing can start. The BFP
function is highly flexible in that it permits a choice of functional and tripping modes.
The various modes are checked at the factory as part of the design verification. In
certain cases only modes with a high probability of coming into operation need to be
checked, in order to verify the configuration and settings.
Required for testing the function are:
• Valid configuration diagram for the IED
• Valid terminal diagram for the IED
• Single phase test equipment

function blocks, logic diagrams, input and output signals, a list of setting parameters
and technical data for the function.
The test equipment should be able to provide a single phase supply of currents. The
magnitude of currents should be possible to vary.
Make sure the IED is prepared for test before starting the test session. Consider the
logic diagram of the function when performing the test. The response from a test can
be viewed in different ways:
• Binary output signals

• Service values in the local HMI (logical signal or phasors)
• A PC with PCM 600 (configuration software) in debug mode
12.5.4.1 Checking the phase current operate value, IP>Pickup_PH
Procedure
1. Apply the fault condition, including start of BFP, with a current below set
IP>.
2. Repeat the fault condition and increase the current in steps until a trip occurs.
3. Compare the result with the set IP>.
Note: If “No I> check” or “Retrip off” is set, only back-up trip can be used to
check set IP>.
12.5.4.2 Checking the re-trip and back-up times
The check of the set times can be made in connection with the check of operate values
above. Choose the applicable function and trip mode, such as FunctMode= Current
and RetripMode = I> check.

Section 12
Procedure
value. Measure time from “Start of BFP”.
2. Check the re-trip t1 and back-up trip times t2 and t3
12.5.4.3 Verifying the re-trip mode
Choose the mode below, which corresponds to the actual case. In the cases below it
is assumed that FunctionMode = Current is selected.
Checking the case without re-trip, RetripMode = Off

Procedure
1. Set RetripMode = Off.

value.
3. Verify that no re-trip, but back-up trip is achieved after set time.
Checking the re-trip with current check, RetripMode = I>RetripMode =

Current check
Procedure
1. Set RetripMode = I> check.

2. Apply the fault condition, including start BFP, well above the set current value.
3. Verify that retrip is achieved after set time t1 and back-up trip after time t2
value.
5. Verify that no re-trip, and no back-up trip is obtained.
Checking re-trip without current check, RetripMode= No

I>RetripMode= No Current check
Procedure
1. Set RetripMode = No I> check.

value.
3. Verify that re-trip is achieved after set time t1, and back-up trip after time t2.
value.
5. Verify that re-trip is achieved after set time t1, but no back-up trip is obtained.

Section 12
12.5.4.4 Verifying the back-up trip mode
In the cases below it is assumed that FunctionMode = Current is selected.
Checking that back-up tripping is not achieved at normal CB tripping

Use the actual tripping modes. The case below applies to re-trip with current check.
Procedure
1. Apply the fault condition, including start of BFP, with phase current well above
set value “IP”
2. Arrange switching the current off, with a margin before back-up trip time, t2.
It may be made at issue of re-trip command.
3. Check that re-trip is achieved, if selected, but no back-up trip.
12.5.4.5 Verifying instantaneous back-up trip at “CB faulty” condition
Applies in a case where signal “CB faulty and unable to trip” is connected to input
CBFLT.
Procedure
1. Repeat the check of back-up trip time. Disconnect current and start input signals.
2. Activate the input CBFLT. The output CBALARM (CB faulty alarm) should
appear after set time tCBAlarm. Keep the input activated.
3. Apply the fault condition, including start of BFP, with current above set current
value.
4. Verify that back-up trip is obtained without intentional delay, e.g. within 20 ms
from application of start.
5. Disconnect injected AC and input signals.
12.5.4.6 Verifying the case FunctionMode = Contact
It is assumed that re-trip without current check is selected, RetripMode = No I> check.
Procedure
1. Set FunctionMode = Contact

2. Apply input signal for CB closed to relevant input or inputs CBCLD
3. Apply input signal, or signals for start of BFP. The value of current could be
low.
4. Verify that re-trip and back-up trip are achieved after set times.
5. Disconnect the start signal(s). Keep the CB closed signal(s).
6. Apply input signal(s), for start of BFP. The value of current could be low.

Section 12
7. Arrange disconnection of CB closed signal(s) well before set back-up trip time
t2.
12.5.4.7 Verifying the function mode “Curr&Cont Check”
To be made only when FunctionMode = Current&Contact is selected. It is suggested

to make the tests in one phase only, or at three-phase trip applications for just three-
phase tripping.
Checking the case with fault current above set value IP>Pickup_PH
The operation shall be as in FunctionMode = Current.
Procedure

2. Leave the inputs for CB close inactivated. These signals should not influence.
3. Apply the fault condition, including start of BFP, with current above the set
IP> value.
4. Check that the re-trip, if selected, and back-up trip commands are achieved.
Checking the case with fault current below set value

I>BlkContPickup_BlkCont
The case shall simulate a case where the fault current is very low and operation will
depend on CB position signal from CB auxiliary contact. It is suggested that re-trip
without current check is used; setting Retrip = No I> check.
Procedure
1. Set FunctionMode = Current&Contact

2. Apply input signal for CB closed to relevant input or inputs CBCLD
3. Apply the fault condition with input signal(s) for start of BFP. The value of
current should be below the set value I>BlkCont
4. Verify that re-trip (if selected) and back-up trip are achieved after set times.
Failure to trip is simulated by keeping the signal(s) CB closed activated.
5. Disconnect the AC and the start signal(s). Keep the CB closed signal(s).
6. Apply the fault and the start again. The value of current should be below the set
value I>BlkCont
7. Arrange disconnection of BC closed signal(s) well before set back-up trip time
t2. It simulates a correct CB tripping.
8. Verify that back-up trip is not achieved. Re-trip can appear, e.g. due to selection
“Re-trip without current check”.

Section 12
12.6 Control
12.6.1 Autorecloser (RREC, 79)

Verification of the automatic reclosing function can be considered to consist of two
parts; one part to verify the internal logic and timing of the function and one part to
verify its interaction with the protection system. This section deals with verification
of the auto-reclosing function itself. However it is practical to start the auto-reclosing
function by activating a protection function, e.g. by secondary injection tests.
Prepare the IED for verification of settings as outlined in the section "Overview" and
The purpose of verification before commissioning is to check that entered selections,

setting parameters and configuration render the intended result. The function is
flexible with many options and facilities. At commissioning only the selections and
settings intended for use are verified. If one chooses to reduce some time settings in
order to speed up verification, be careful to set the parameters at intended operational
values at the end of the verification procedure. One such parameter is the reclaim time
and could result in a long delay of reclosing shots, e.g. shot 2 and later ones.
The verification test is performed together with protection and trip functions.
Figure 60 illustrates a suggested testing arrangement, where the circuit-breaker (CB)
is simulated by an external bi-stable relay (BR), for example a relay type RXMVB2
or RXMD or Breaker Simulator of ABB. The following manual switches are used:
• Switch or push-button to close (SC)

• Switch or push-button to trip (ST)
• Switch for CB ready condition (SRY)
If no bi-stable relay or breaker simulator is available, replace it with two self-reset

auxiliary relays and use a self-holding connection.
Use a secondary injection relay test set to operate the protection function. The test
set shall be switched off when a trip signal is given or when the BR comes to open
position to simulate real conditions.
The CB simulation can be made more elaborate, including simulation of the operating
gear condition, CBREADY of either the type ready for a Close-Open (CO) cycle, or
the type ready for an Open-Close -Open (OCO) cycle.

Section 12
The CB condition CBREADY of a type, CO, shall be high (true) until a closing
operation is performed. It then goes low (false) for a recharging time of about 5 - 10
s. After that it is high again.
A CB condition CBREADY of a type, OCO shall be high (true) before and during
tripping (Start reclosing). During tripping it goes low for a recharging time, e.g. 10
s. It may thus be low at the instant of reclosing. After each Open or Close operation
it may need a recharging period before it goes high again.
In the example of CB simulation arrangement, the CBREADY condition is simulated

by a manual switch, SRY.
Information and material for the verification:
• Protection or control unit, Intelligent electronic device (IED), configured and

with settings entered.
• Configuration diagram for the IED
• Terminal diagram for the IED, or plant circuit diagram including the IED
• Technical reference manual for the IED
• Relay test set for secondary injection
• Means to indicate, measure and record operation and times, e.g. an event
recording facility
• A bi-stable relay (BR) or two auxiliary relays to simulate a CB
• Two push-buttons (SC, ST) to operate the BR and a change-over switch (SRY)
to simulate CBREADY
• Possibly a switch simulation the Synchronism check (SYNC) condition

Section 12
IED
AR01 - CLOSE CB
BR
SC
Trip
ST
AR01 - CB POS
SRY
AR01 - CB READY
To test
set
+ -
en04000202.vsd
Figure 60: Simulating the CB operation by a bi-stable relay/breaker simulator

and manual switches
12.6.1.1 Preparation of the verification
Procedure
1. Check the function settings.

In the HMI tree they are found under:
Settings/Setting Group N/Control/Autorecloser(RREC,79)
If any timer settings are reduced to speed-up or facilitate the testing, they shall
be set to normal after testing. A temporary label on the unit can be a reminder
to restore normal settings after which a verification test should be performed.
2. Decide if a synchronism check (SYNC) shall be included in the test.
If SYNC as an internal function or external device is not operated by the
injection, it may be connected as a permanent high signal or controlled by a
switch.
3. Read and make notes of the reclosing operation counters.
Local HMI tree:
Test/Function status/Control/Auto recloser/Autorecloser(RREC,79)
Possibly reset the counters to zero. Counters are reset in the RESET menu.
4. Make arrangements for the simulation of the CB, e.g. as in figure 60.
5. Make arrangements for indication, recording and time measurements.
The signals for CBPOS, START, CLOSECB, READY and other relevant
signals should preferably be arranged for event recording with time tagging. If

Section 12
that is not possible, other means of time measurement and recording should be
arranged.
12.6.1.2 Switching the auto-reclosing function On and Off
Procedure
1. Set the Operation setting to Off and check the state.

2. Set the Operation setting to On and check the state, including SETON and AR-
READY.
The CB should be closed and ready.
3. If external control Off/On is connected, check that it works.
Set Operation to ExternalCtrl, and use that control to switch On and Off, and
check the state of the function
12.6.1.3 Verifying the auto-reclosing function
Select the test cases to be run according to what is applicable to the particular
application. It may for instance be a) three-phase single-shot reclosing, b) two-shot
reclosing or c) single-phase and three-phase single shot reclosing. Below a case with
single-phase and three-phase single-shot reclosing is illustrated.
Procedure
1. Set Operation = On.

2. If SYNC is not to be operated ensure that the SYNC input is activated. If the
SYNC function is to be included, ensure that it is supplied with the appropriate
AC quantities.
3. Simulate CB closed position by closing switch SC to make the BR relay pick-
up.
4. Simulate CBREADY by closing the switch SRY, and leave it closed.
5. Inject AC quantities to give a trip, e.g. 1-phase trip, to the BR and to the
START input.
Observe and preferably record the operation. The BR relay shall trip and reclose
(pick-up). After reclosing, the SRY switch can be opened for about 5 s and then
closed again.
The auto-reclosing open time and the sequence should be checked, for example
in the event recording. Check also the operation indications (disturbance report)
and the operation counters.
Test/Function status/Control/Autorecloser(RREC,79)
Should the operation not be as expected, this should be investigated. It could be
caused by an inappropriate setting or missing condition such as CBREADY (or
SYNC at three-phase reclosing).
6. Repeat the sequence by simulating a permanent fault.
Shortly after the reclosing shot a new fault is applied. If a single-shot reclosing
program is selected, there shall be one reclosing operation and then blocking of
the auto-reclosing function for the set Reclaim time.

Section 12
Before a new reclosing sequence can be run, the CBREADY and CBPOS (CB
closed) must be set manually.
7. Repeat the sequence by simulating a three-phase transient and permanent faults,
and other applicable cases, such as signal to STARTHS and High-speed
reclosing.
If just single-phase reclosing is selected, FirstShot=1ph, a check can be run to
make sure that a three-phase trip does not result in any reclosing. Other similar
cases can be checked as required.
12.6.1.4 Checking the reclosing conditions
When checking the influence of a releasing condition it is suggested to first run a

sequence with the condition fulfilled. When the condition signal is removed, and a
new sequence is run, it indicates that the result was due to the changed condition. In
case of a blocking signal the procedure should be similar. Start without the blocking
or inhibit signal, and then run a sequence with the blocking or inhibit signal added.
Checking the influence of the INHIBIT signal

Procedure
1. Check that the auto-reclosing function is operative, e.g. by making a reclosing

shot without the INHIBIT signal.
2. Apply a fault and thereby a START signal. At the same time, or during the open
time, apply a signal to the input INHIBIT.
3. Check that the reclosing sequence is interrupted and no reclosing takes place.
Check closing onto a fault

Procedure
1. Check that the reclosing function is operative, e.g. by making a reclosing shot.
Keep the CBREADY signal high.
2. Set the breaker simulating relay BR in Open position.
3. Close the BR relay and apply immediately a fault and thereby a START signal.
4. Check that no reclosing takes place.
Checking the influence of CB not ready for reclosing

Procedure

shot.
Keep the CB simulator BR closed. Remove the CBREADY signal by opening
SRY.
2. Apply a fault and thereby a START signal.

Section 12
Checking the influence of synchronism check (at three-phasepole

reclosing)
Procedure
1. Check that the auto-reclosing function is operative, e.g. by making a three-

phase reclosing shot with the synchronism check condition.
Remove the SYNC signal.
2. Apply a fault causing three-phase trip and thereby a START and a TR3P signal.
3. Wait for the tSync time out limit.
Check that no reclosing is made.
Checking the response when auto-reclosing is Off

Procedure

shot.
Set the auto-reclosing Operation Off, e.g. by external control.
The output READY shall be low, and PREP3P shall be high.
2. Apply a fault and thereby a START signal.
Testing auto-reclosing in a multi-breaker arrangement

The usual arrangement is to have an auto-reclosing function per circuit-breaker. They
can be in different CB related units (IEDs) or in a common unit. One auto-reclosing
function (Master) is set with Priority=High and the other (Slave) with
Priority=Low. An illustration of typical interconnections is shown in the Application
manual, section Autorecloser/Setting guidelines. The two functions can be checked
individually by carefully applying START, WAIT, and INHIBIT signals.
It is also possible to verify the two functions together by using CB simulating

equipment and two CB circuits. There should be interconnections from the Master to
the Slave function; WFMASTER - WAIT, and UNSUCCL - INHIBIT, as shown in
the picture referred to above.
Completing the test

After the tests, restore the equipment to normal or desired state. Check the following
items in particular:
Procedure
1. Check the operation counters.

Reset the counters to zero, if that is the user's preference. The counter reset
function is found in the HMI under:
Reset/Reset counters/AutoRecloser(RREC,79)/ARnn
2. Restore settings that may have been modified for the tests back to normal.
3. Disconnect the test switch, CB simulating arrangement and test circuits.

Section 12
Reconnect any links or connection terminals, which may have been opened for
the tests.
4. Reset indications, alarms and disturbance recordings.
Clearing of the disturbance report must be done via the PCM 600 using the
Disturbance handling tool.
12.7 Monitoring
12.7.1 Event counter (GGIO)

The function can be tested by connecting a binary input to the counter under test and
from outside apply pulses to the counter. The speed of pulses must not exceed 10 per
second. Normally the counter will be tested in connection with tests on the function
that the counter is connected to, such as trip logic. When configured, test it together
with the function which operates it. Trig the function and check that the counter result
is the same the number of operations.
12.7.2 Event function (EV)

During testing, the IED can be set when in test mode from the PST. The functionality
of the event reporting during test mode is set from the PST as follows:
• Use event masks

• Report no events
• Report all events
In Test Mode, individual event blocks can be blocked from the PCM 600.
Individually event blocks can also be blocked from the local HMI under the menu:
Test/Function test modes/Logic(GGIO)

Section 12
12.8 Station communication
12.8.1 Multiple command and trasmit (CM, MT)

This function is only applicable for horizontal communication.
Test of the multiple command function block and multiple trasmit is recommended
to be performed in a system, that is, either in a complete delivery system as an
acceptance test (FAT/SAT) or as parts of that system, because the command function
blocks are connected in a delivery-specific way between bays and the station level
and transmit.
Command and trasmit function blocks included in the operation of different built-in
functions must be tested at the same time as their corresponding functions.
12.8.2 Single command (CD)

For the single command function block, it is necessary to configure the output signal
to corresponding binary output of the terminal. The operation of the function is then
checked from the local HMI by applying the commands with the MODE Off, Steady,
or Pulse and by observing the logic statuses of the corresponding binary output.
Command control functions included in the operation of different built-in functions
must be tested at the same time as their corresponding functions.
12.9 Remote communication
12.9.1 Binary signal transfer to remote end

To perform a test of the binary signal transfer to remote end the hardware (LDCM)
and binary input and output signals to transfer must be configured as required by the
application.
There are two types of internal self-supervision of the binary signal transfer to remote
end:

Section 12
• The I/O-circuit board is supervised as an I/O module. For example it generates

‘FAIL’ if the board is not inserted. I/O-modules not configured are not
supervised.
• The communication is supervised and the signal COMFAIL is generated if a
communication error is detected.
Status for inputs and outputs as well as self-supervision status are available from the
local HMI under the menus:
• Self-supervision status: Diagnostics/Internal events

• Status for inputs and outputs: Test/Function status/Function group/Function
• Remote communication related signals: Test/Function status/
Communication/Remote communication
Test correct functionality by simulating different kind of faults. Also check that sent
and received data is correctly transmitted and read.
A test connection is shown in figure 61. A binary input signal (BI) at End1 is
configured to be transferred through the communication link to End2. At End2 the
received signal is configured to control a binary output (BO). Check at End2 that the
BI signal is received and the BO operates.
Repeat the test for all the signals configured to be transmitted over the communication
link.
Figure 61: Test of RTC with I/O.

124
Section 13
Primary injection testing
Section 13 Primary injection testing
About this chapter

This chapter describes tests with primary current through the protected zone to
determine that connections and settings are correct.
13.1 Primary injection testing
Whenever it becomes necessary to work on primary equipment, it is

essential that all the necessary switching, locking, earthing and safety
procedures are observed and obeyed in a rigid and formalized manner.
Operating and testing procedures should be strictly followed in order
to avoid exposure to the substation equipment that has not been
properly de-energized.
A test with primary current through the protected zone is usually a final check that
the current circuits are correctly connected to the IED protection scheme. It is
important to have an appropriate source, which is able to inject sufficient current in
the primary circuit in order to distinguish between noise and real injected current.
Therefore it is recommended that the injection current should be at least 10% of rated
CT primary current.
13.1.1 Operation of the general differential protection

The primary injection tests of a differential IED consist of applying a suitable current
source across the primary winding of the CT connected to the current input of the
IED. The testing is normally carried out on one phase at a time. If the primary current
is bigger than the set value of the DiffOperLevel parameter, the IED shall issue the
trip command as well. The primary current injection test should be repeated for every
CT until all current circuits in all phases are checked. The typical connection for the
primary injection test is shown in figure 62.

Section 13
REx 670
Primary Injection
Test Set CT Input
1200/1
Optional equipment
(i.e,Test Switch,CB
Fail relay,other relays)
en05000470.vsd
Figure 62: Typical test connection for primary injection testing
Testing will be explained from one general current input CTx (i.e. x=1, 2,..., Nmax;
where Nmax is equal to the maximum number of used CT inputs).
Follow the following test instructions for all used current inputs in a IED 670.
Procedure
1. Connect the test set for injection primary current to the main CT connected to
the current IEDs of CTx input of the IED as shown in figure 62.
2. Make sure that current measurement from the CTx input are included in one of
the differential zones.
3. Inject the primary current in phase L1 and note the incoming and differential
currents on the IED HMI display. The values of the incoming and the differential
currents shall correspond to the injected primary current.
4. Check that the current is present only in the phase being tested.
5. If injected current is high enough check that trip contacts operate according to
the scheme wiring.
6. Check that trip information is stored in the Disturbance recorder and Event list
(if connected).
7. Switch-off the current.
8. Check in the same way the function by injecting current in phases L2 and L3
It is recommended that each primary CB is tripped directly from the protection scheme
at least once during these tests. This will confirm the trip circuit connection between
the protection scheme and the CB.
13.1.2 Stability of the general differential protection

For stability testing, one current circuit shall always be used as a reference input. The
reference current circuit shall then be tested for stability against all other current
circuits connected to an REB 670 protection scheme on a one-by-one basis. Use the
current circuit connected to the CT1 current input as the reference current circuit. A
typical connection for the primary current test set for this type of tests is shown in
figure 63.

Section 13
REB 670
CT1 Current Input
CT2 Current Input
Primary Injection
Test Set
CT3 Current Input
CT4 Current Input
CT5 Current Input
en05000307_1.vsd
Figure 63: Typical test connection for primary injection which should confirm the
stability of the main CT connected to current inputs of the IED.
For this type of primary injection tests a suitable current source should be applied
across the primary windings of two CTs connected in series as shown in figure 63.
The testing is normally done on one phase at the time. The currents in the secondary
winding of these CTs are then opposite in phase. The differential current displayed
by the IED should be negligible while the incoming current displayed should be equal
to the value of the injected primary current. The IED must not issue the trip command
during these tests. If it trips or the differential current has a high value it usually means
that there is a wiring problem in the CT circuits connected to the current input CTx
(i.e. a differential current equal to twice the injection current probably indicates wrong
polarity of the main CT connected to the CTx current input). This problem must be
solved before the protection scheme is put in service.
Procedure
1. Connect the test set for primary current injection to the main CTs as shown in
figure 63.
2. Make sure that current measurement from two used CT inputs are included in
the same differential zone.
3. Inject the primary current in phase L1 and note the incoming and differential
currents on the IED HMI display.
The value of the incoming current for phase L1 shall correspond to the injected
primary current. The value of the differential current for phase L1 shall be
negligible.
4. Check that the current is present only in the phase being tested.
5. Switch the current off.
6. Check the function in phases L2 and L3 by injecting current in the same way.

Section 13
The busbar disconnector replica is used in order to provide the information to the
REB 670 differential IEDs which of the measured CT currents shall be included
within different differential zones. In order to form the busbar disconnector replica
it is necessary to use the auxiliary contacts from each busbar disconnector. For more
information please refer to the Application Manual for REB 670 IED.
Proper operation of this scheme have to be checked during commissioning, by manual

operation of the primary busbar disconnectors and/or circuit breakers and verification
that the associated Switch Status function block properly operates and energies the
corresponding binary inputs of relevant REB 670 Bay function block. If necessary
proper timing of the disconnector auxiliary contacts have to be checked as well.
After all these tests are conducted the REB 670 protection scheme can be put in
service.

Section 14
Commissioning and maintenance of the fault clearing system
Section 14 Commissioning and maintenance

of the fault clearing system
About this chapter

This chapter discusses maintenance tests and other periodic maintenance measures.
14.1 Installation and commissioning
The protection relay system is in an "on-guard" situation where they can be inactive
for several years and then suddenly be required to operate within fractions of a second.
This means that maintenance testing with certain time intervals should be performed
to detect failures of the protection IED or the surrounding circuits. This is a
complement to the advanced self supervision in the modern protection IED.
Relays are not expected to deteriorate with usage but extreme conditions such as
mechanical shocks, AC or DC transients, high ambient temperatures, and high air
humidity always have a certain likelihood of causing damages.
Delivered equipment undergoes extensive testing and quality control in the ABB
manufacturing program. All types of IEDs and their integral components have been
subject to extensive laboratory testing during the development and design work. Prior
to series production of a specific IED, it is Type tested according to national and
international standards. Each individual relay in normal production is individually
tested and calibrated before delivery.
Protection relays installed in an apparatus cubicle shall be checked in various ways

before delivery. Insulation test (to check for bad wiring) and complete testing of all
equipment with injection of currents and voltages is performed.
During the design of the station certain steps shall be taken to limit the risk of failures
e.g. all relay coils are connected to negative potential to earth to prevent contact
corrosion due to electrolyte.
Certain circuits are continuously supervised to improve their availability. Examples

of such supervisions are:
• Trip circuit supervision

• Protection DC supply supervision
• DC system earth fault supervision
• Busbar protection CT-circuit supervision

Section 14
Protection relays shall be encapsulated according to environment requirements. In

tropical climates, cubicles are provided with glass-door and ventilation louvres.
Heaters for anti-condensation, often thermostatically controlled are provided. Cubicle
power-loss is limited not to exceed protection IED temperature limits which
according to the IEC standard is 55°C.
14.2 Commissioning tests
During commissioning all protection functions shall be verified with the setting
values used at each plant. The commissioning tests must include verification of all
circuits by green-lining the circuit diagrams and the configuration diagrams for the
used functions.
Further, the settings for protection functions are tested and recorded carefully as
outlined for the future periodic maintenance tests described below.
The final testing will include primary verification of all directional functions where
load currents is checked on the IED through the LHMI or the PCM 600 tool. The
amplitudes and angles of all currents and voltages should be checked and the
symmetry verified.
Directional functions have information about the measured direction and for example
measured impedance. These values must be checked and verified as correct with the
export or import of power available.
Finally final trip tests must be performed. This involves activation of protection
functions or tripping outputs with the circuit breaker closed and the tripping of the
breaker verified. When several breakers are involved each must be checked
individually and it must be verified that the other involved breakers are not tripped
at the same time.
14.3 Periodic maintenance tests
The periodicity of all tests depends on several factors, for example the importance of
the installation, environment conditions, simple or complex equipment, static or
electromechanical relays etc.
The normal maintenance praxis of the user should be followed. However ABB
proposal is to test:
Every second to third year:
• Visual inspection of all equipment.

• Removal of dust on ventilation louvres and relays if necessary.
• Periodic maintenance test for protection relays of object where no redundant
protections are provided.

Section 14
Every four to six years:
• Periodic maintenance test for protection relays of objects with redundant

protection system.
First maintenance test should always be carried out after the first half
year of service.
When protection IEDs are combined with built-in control the test
interval can be increased drastically, up to for instance 15 years,
because the IED continuously reads service values, operates the
breakers etc.
14.3.1 Visual inspection

Prior to testing, the protection IEDs should be inspected in order to detect any visible
damage that may have occurred (dirt or moisture deposits, overheating, etc.). Should
burned contacts be observed when inspecting the relays, a diamond file or an
extremely fine file can be used to polish the contacts. Emery cloth or similar products
must not be used as insulating grains of abrasive may be deposited on the contact
surfaces and cause failure.
Make sure that all IEDs are equipped with covers.
14.3.2 Maintenance tests

To be made after the first half year of service, then with the cycle as proposed above
and after any suspected maloperation or change of the relay setting.
Testing of protection relays shall preferably be made with the primary circuit de-
energized. The relay cannot protect the circuit during testing. Trained personnel may
test one relay at a time on live circuits where redundant protection is installed and de-
energization of the primary circuit is not allowed.
ABB protection relays are preferably tested by aid of components from the
COMBITEST testing system described in information B03-9510 E. Main
components are RTXP 8/18/24 test switch located to the left in each protection relay
and RTXH 8/18/24 test handle which is inserted in test switch at secondary testing.
All necessary operations such as opening of trip circuits, short-circuiting of current
circuits and opening of voltage circuits are automatically performed in the right order
to allow for simple and safe secondary testing even with the object in service.

Section 14
14.3.2.1 Preparation
Before starting maintenance testing the test engineers should scrutinize applicable
circuit diagrams and have the following documentation available: Test instructions
for protection IEDs to be tested. Test records from previous commissioning and
maintenance tests. List of valid settings. Blank test records to fill in measured values.
14.3.2.2 Recording
It is of utmost importance to carefully record the test results. Special test sheets
covering the frequency of test, date of test and achieved test values should be used.
Relay setting list and protocols from previous tests should be available and all results
should be compared for differences. At component failures, spare equipment is used
and set to the requested value. A note of the exchange is made and the new measured
values are recorded. Test records for several years of testing should be stored in a
common file for a station, or a part of a station, to give a simple overview of the period
of testing and achieved test values. These test records are valuable when analysis of
service disturbances shall be done.
14.3.2.3 Secondary injection
The periodic maintenance test is done by secondary injection from a portable test set.
Each protection shall be tested according to the secondary injection test information
for the specific protection IED. Only the setting values adopted shall be checked for
each protection function. If the discrepancy between obtained value and requested
set value is too big the setting should be adjusted, the new value recorded and a note
should be made in the test record.
14.3.2.4 Alarm test
When inserting the test handle the alarm and event signalling is normally blocked.
This is done in IED 670 by setting the Event reporting to off during the test. This can
be done when the test handle is inserted or the IED is set to test mode from the LHMI.
At the end of the secondary injection test it should be checked that the event and alarm
signalling is correct by activating the events and performing some selected tests.
14.3.2.5 Self supervision check
Once secondary testing has been completed it should be checked that no self
supervision signals are activated continuously or sporadically. Especially check the
time synchronizsation system, GPS or other, and communication signals, both station
communication(61850/SPA/LON..) and remote communication, for example line the
differential communication system.

Section 14
14.3.2.6 Trip circuit check
When the protection IED undergoes an operational check, a tripping pulse is normally
obtained on one or more of the output contacts and preferably on the test switch. The
healthy circuit is of utmost importance for the protection operation. If the circuit is
not provided with a continuous trip circuit supervision it is possible to check that
circuit is really closed when the test-plug handle has been removed by using a high-
ohmic voltmeter and measuring between the plus and the trip output on the panel.
The measurement is then done through the tripping magnet of the circuit breaker
(note! Breaker must be closed) and therefore the complete tripping circuit is checked.
Please observe that the test system does not have its built-in security during this test.
If the instrument should be set on Amp instead of Volts, the circuit breaker naturally
is tripped, therefore, greatest care is necessary.
Trip circuit from trip relays to circuit breaker is often supervised by trip circuit
supervision relay. It can then be checked that a circuit is healthy by opening tripping
output terminals in the cubicle. When terminal is opened an alarm shall be achieved
on the signal system after a delay of some seconds. However, remember to close the
circuit directly after the test and tighten the terminal carefully!
14.3.2.7 Measurement of service currents
After a maintenance test it is recommended to measure the service currents and service
voltages recorded by the protection IED. The service values are checked on the IED
670 local HMI or with the PCM 600 tool. Ensure that the correct values and angles
between voltages and currents are recorded. Also check the direction of directional
functions such as Distance and directional overcurrent functions.
For a transformer differential protection the achieved differential current value is

dependent on tap changer position and can vary between less than 1 % up to perhaps
10% of rated current. For line differential functions the capacitive charging currents
can normally be recorded as a differential current.
The zero-sequence current to earth-fault protection relays should be measured. The

current amounts normally very small but it is normally possible to see if the current
circuit is "alive".
The neutral-point voltage to an earth-fault relay is checked. The voltage is normally

0.1 to 1V secondary. However, voltage can be considerably higher due to harmonics
normally a CVT secondary can have around 2.5-3% third harmonic voltage.
14.3.2.8 Restoring
Maintenance is very important to improve the availability of the protection system

by detecting failures before the protection is required to operate. There is however
little point in testing healthy equipment and then putting it back into service with an
open terminal, with a removed fuse or open miniature circuit breaker with an open
connection, wrong setting etc.

Section 14
Thus a list should be prepared of all items disturbed during test so that all can be put
back into service quickly and without overlooking something. It should be put back
into service item by item and signed by the responsible engineer.

Section 15
Fault tracing and repair
Section 15 Fault tracing and repair
About this chapter

This chapter describes how to carry out fault tracing and if necessary, a change of
circuit board.
15.1 Fault tracing
15.1.1 Information on the local HMI

If an internal fault has occurred, the local HMI displays information under:
Diagnostics/IED status/General
Under the Diagnostics menus, indications of a possible internal failure (serious fault)
or internal warning (minor problem) are listed.
Indications regarding the faulty unit are outlined in table 17.
Table 17: Self-supervision signals in the built-in HMI

HMI Signal Name: Status Description
INT Fail OFF / ON This signal will be active if one or more of
the following internal signals are active;
INT--NUMFAIL, INT--LMDERROR, INT--
WATCHDOG, INT--APPERROR, INT--
RTEERROR, INT--FTFERROR, or any of
the HW dependent signals
INT Warning OFF / ON This signal will be active if one or more of
INT--RTCERROR, INT--
IEC61850ERROR, INT--
TIMESYNCHERROR
NUM Fail OFF / ON This signal will be active if one or more of
INT--WATCHDOG, INT--APPERROR,
INT--RTEERROR, INT--FTFERROR
NUM Warning OFF / ON This signal will be active if one or more of
INT--RTCERROR, INT--
IEC61850ERROR
ADMnn READY / FAIL Analog input module n failed. Signal
activation will reset the IED
BIMnn READY / FAIL BIM error. Binary input module Error
status. Signal activation will reset the IED

Section 15
HMI Signal Name: Status Description

BOMn READY / FAIL BOM error. Binary output module Error
status.
IOMn READY / FAIL IOM-error. Input/Output Module Error
status.
MIMn READY / FAIL mA input module MIM1 failed. Signal
activation will reset the IED
RTC READY / FAIL This signal will be active when there is a
hardware error with the real time clock.
Time Sync READY / FAIL This signal will be active when the source
of the time synchronization is lost, or when
the time system has to make a time reset.
Application READY / FAIL This signal will be active if one or more of
the application threads are not in the state
that Runtime Engine expects. The states
can be CREATED, INITIALIZED,
RUNNING, etc.
RTE READY / FAIL This signal will be active if the Runtime
Engine failed to do some actions with the
application threads. The actions can be
loading of settings or parameters for
components, changing of setting groups,
loading or unloading of application
threads.
IEC61850 READY / FAIL This signal will be active if the IEC61850
stack did not succeed in some actions like
reading IEC61850 configuration, startup
etc.
LMD READY / FAIL LON network interface, MIP/DPS, is in an
unrecoverable error state.
LDCMxxx READY / FAIL Line Differential Communication Error
status
OEM READY / FAIL Optical Ethernet Module error status.
Also the internal signals, such as INT--FAIL and INT--WARNING can be connected
to binary output contacts for signalling to a control room.
In the IED Status - Information, the present information from the self-supervision
function can be viewed. Indications of failure or warnings for each hardware module
are provided, as well as information about the external time synchronization and the
internal clock. All according to table 17. Loss of time synchronization can be
considered as a warning only. The IED 670 has full functionality without time
synchronization.
15.1.2 Using front-connected PC or SMS

Here two summary signals appear, self-supervision summary and numerical module
status summary. These signals can be compared to the internal signals as:

Section 15
• Self-supervision summary = INT--FAIL and INT--WARNING

• CPU-module status summary = INT--NUMFAIL and INT--NUMWARN
When an internal fault has occurred, you can retrieve extensive information about the
fault from the list of internal events available in the SMS part:
TRM-STAT TermStatus - Internal Events
The list of internal events provides valuable information, which can be used during
commissioning and during fault tracing.
The internal events are time tagged with a resolution of 1 ms and stored in a list. The
list can store up to 40 events. The list is based on the FIFO principle, when it is full,
the oldest event is overwritten. The list cannot be cleared; its content cannot be erased.
The internal events in this list not only refer to faults in the IED, but also to other
activities, such as change of settings, clearing of disturbance reports, and loss of
external time synchronization.
The information can only be retrieved with the aid of the PST software package. The
PC can be connected either to the port at the front or at the rear of the IED.
These events are logged as internal events.
Table 18: Events available for the internal event list in the IED
Event message: Description Generating signal:
INT--FAIL Off Internal fail status INT--FAIL (reset event)
INT--FAIL INT--FAIL (set event)
INT--WARNING Off Internal warning status lNT--WARNING (reset event)
INT--WARNING lNT--WARNING (set event)
INT--NUMFAIL Off Numerical module fatal error INT--NUMFAIL (reset event)
status
INT--NUMFAIL INT--NUMFAIL (set event)
INT--NUMWARN Off Numerical module non-fatal error INT--NUMWARN (reset event)
status
INT--NUMWARN INT--NUMWARN (set event)
IOn--Error Off In/Out module No. n status IOn--Error (reset event)
IOn--Error IOn--Error (set event)
ADMn-Error Off Analog/Digital module No. n ADMn-Error (reset event)
status
ADMn-Error ADMn-Error (set event)
MIM1-Error Off mA-input module status MIM1-Error (reset event)
MIM1-Error MIM1-Error (set event)
INT--RTC Off Real Time Clock (RTC) status INT--RTC (reset event)
INT--RTC INT--RTC (set event)
INT--TSYNC Off External time synchronization INT--TSYNC (reset event)
status

Section 15
Event message: Description Generating signal:

INT--TSYNC INT--TSYNC (set event)
INT--SETCHGD Any settings in IED changed
DRPC-CLEARED All disturbances in Disturbance
report cleared
The events in the internal event list are time tagged with a resolution of 1 ms.
This means that when using the PC for fault tracing, it provides information on the:
• Module that should be changed.

• Sequence of faults, if more than one unit is faulty.
• Exact time when the fault occurred.
15.2 Repair instruction
Never disconnect the secondary connection of a current transformer

circuit without short-circuiting the transformer’s secondary winding.
cause a massive potential build up that may damage the transformer
and may cause injuries to humans.
Never connect or disconnect a wire and/or a connector to or from a

IED during normal service. Hazardous voltages and currents are
present that may be lethal. Operation may be disrupted and IED and
measuring circuitry may be damaged.
An alternative is to open the IED and send only the faulty circuit board to ABB for
repair. When a printed circuit board is sent to ABB, it must always be placed in a
metallic, ESD-proof, protection bag. The user can also purchase separate replacement
modules.
Strictly follow the company and country safety regulations.
Most electronic components are sensitive to electrostatic discharge and latent damage
may occur. Please observe usual procedures for handling electronics and also use an
ESD wrist strap. A semi-conducting layer must be placed on the workbench and
connected to earth.
Disassemble and reassemble the 670 IED accordingly:

Section 15
1. Switch off the dc supply.

2. Short-circuit the current transformers and disconnect all current and voltage
connections from the IED.
3. Disconnect all signal wires by removing the female connectors.
4. Disconnect the optical fibers.
5. Unscrew the main back plate of the IED.
6. If the transformer module is to be changed:
• Remove the IED from the panel if necessary.
• Remove the rear plate of the IED.
• Remove the front plate.
• Remove the TRM screws, both front and rear.
7. Pull out the faulty module.
8. Check that the new module has a correct identity number.
9. Check that the springs on the card rail are connected to the corresponding metallic
area on the circuit board when the new module is inserted.
10. Reassemble the IED.
If the IED 670 has been calibrated with the system inputs, the calibration procedure
must be performed again to maintain the total system accuracy.
15.3 Repair support
If a IED 670 needs to be repaired, the whole IED must be removed and sent to an
ABB Logistic Center. Before returning the material, an inquiry must be sent to the
ABB Logistic Center.
e-mail: [email protected]
15.4 Maintenance
The IED 670 is self-supervised. No special maintenance is required.
Instructions from the power network company and other maintenance directives valid
for maintenance of the power system must be followed.

140
Section 16
Glossary
Section 16 Glossary
About this chapter

This chapter contains a glossary with terms, acronyms and abbreviations used in ABB
technical documentation.
16.1 Glossary
AC Alternating current
A/D converter Analog to digital converter
ADBS Amplitude dead -band supervision
ADM Analog digital conversion module, with time synchronization
ANSI American National Standards Institute
AR Autoreclosing
ArgNegRes Setting parameter/ZD/
ArgDir Setting parameter/ZD/
ASCT Auxiliary summation current transformer
ASD Adaptive signal detection
AWG American Wire Gauge standard
BBP Busbar protection
BFP Breaker failure protection
BIM Binary input module
BOM Binary output module
BR External bi-stable relay
BS British standard
BSR Binary signal transfer function, receiver blocks
BST Binary signal transfer function, transmit blocks
C37.94 IEEE/ANSI protocol used when sending binary signals
between IEDs
CAN Controller Area Network. ISO standard (ISO 11898) for serial
communication
CAP 531 Configuration and programming tool

Section 16
Glossary
CB Circuit breaker
CBM Combined backplane module
CCITT Consultative Committee for International Telegraph and
Telephony. A United Nations sponsored standards body
within the International Telecommunications Union.
CCM CAN carrier module
CCVT Capacitive Coupled Voltage Transformer
Class C Protection Current Transformer class as per IEEE/ ANSI
CMPPS Combined mega pulses per second
CO cycle Close-open cycle
Co-directional Way of transmitting G.703 over a balanced line. Involves two
twisted pairs making it possible to transmit information in both
directions
COMTRADE Standard format according to IEC 60255-24
Contra-directional Way of transmitting G.703 over a balanced line. Involves four
twisted pairs of with two are used for transmitting data in both
directions, and two pairs for transmitting clock signals
CPU Central processor unit
CR Carrier receive
CRC Cyclic redundancy check
CS Carrier send
CT Current transformer
CVT Capacitive voltage transformer
DAR Delayed auto-reclosing
DARPA Defense Advanced Research Projects Agency (The US
developer of the TCP/IP protocol etc.)
DBDL Dead bus dead line
DBLL Dead bus live line
DC Direct current
DFT Discrete Fourier transform
DIP-switch Small switch mounted on a printed circuit board
DLLB Dead line live bus
DNP Distributed Network Protocol as per IEEE/ANSI Std.
1379-2000
DR Disturbance recorder
DRAM Dynamic random access memory
DRH Disturbance report handler

Section 16
Glossary
DSP Digital signal processor

DTT Direct transfer trip scheme
EHV network Extra high voltage network
EIA Electronic Industries Association
EMC Electro magnetic compatibility
EMF Electro motive force
EMI Electro magnetic interference
EnFP End fault protection
ESD Electrostatic discharge
FOX 20 Modular 20 channel telecommunication system for speech,
data and protection signals
FOX 512/515 Access multiplexer
FOX 6Plus Compact, time-division multiplexer for the transmission of up
to seven duplex channels of digital data over optical fibers
G.703 Electrical and functional description for digital lines used by
local telephone companies. Can be transported over balanced
and unbalanced lines
GCM Communication interface module with carrier of GPS receiver
module
GI General interrogation command
GIS Gas insulated switchgear
GOOSE Generic object oriented substation event
GPS Global positioning system
GSM GPS time synchronization module
HDLC protocol High level data link control, protocol based on the HDLC
standard
HFBR connector Plastic fiber connector
type
HMI Human machine interface
HSAR High speed auto reclosing
HV High voltage
HVDC High voltage direct current
IDBS Integrating dead band supervision
IEC International Electrical Committee
IEC 60044-6 IEC Standard, Instrument transformers – Part 6: Requirements
for protective current transformers for transient performance

Section 16
Glossary
IEC 60870-5-103 Communication standard for protective equipment. A serial

master/slave protocol for point-to-point communication
IEC 61850 Substation Automation communication standard
IEEE Institute of Electrical and Electronics Engineers
IEEE 802.12 A network technology standard that provides 100 Mbits/s on
twisted-pair or optical fiber cable
IEEE P1386.1 PCI Mezzanine card (PMC) standard for local bus modules.
References the CMC (IEEE P1386, also known as Common
mezzanine card) standard for the mechanics and the PCI
specifications from the PCI SIG (Special Interest Group) for
the electrical EMF Electro Motive Force.
IED Intelligent electronic device
I-GIS Intelligent gas insulated switchgear
IOM Binary input/output module
Instance When several occurrences of the same function are available
in the IED they are referred to as instances of that function.
One instance of a function is identical to another of the same
kind but will have a different number in the IED user
interfaces. The word instance is sometimes defined as an item
of information that is representative of a type. In the same way
an instance of a function in the IED is representative of a type
of function.
IP 1. Internet protocol. The network layer for the TCP/IP protocol
suite widely used on Ethernet networks. IP is a connectionless,
best-effort packet switching protocol. It provides packet
routing, fragmentation and re-assembly through the data link
layer.
2. Ingression protection according to IEC standard
IP 20 Ingression protection, according to IEC standard, level 20
IRF Internal fail signal
IRIG-B: InterRange Instrumentation Group Time code format B,
standard 200
ITU International Telecommunications Union
LAN Local area network
LIB 520 High voltage software module
LCD Liquid crystal display
LDCM Line differential communication module
LDD Local detection device

Section 16
Glossary
LED Light emitting diode

LNT LON network tool
LON Local operating network
MCB Miniature circuit breaker
MCM Mezzanine carrier module
MIM Milli-ampere module
MPM Main processing module
MVB Multifunction vehicle bus. Standardized serial bus originally
developed for use in trains.
NCC National Control Centre
NUM Numerical module
OCO cycle Open-close-open cycle
OCP Overcurrent protection
OEM Optical ethernet module
OLTC On load tap changer
OV Over voltage
Overreach A term used to describe how the relay behaves during a fault
condition. For example a distance relay is over-reaching when
the impedance presented to it is smaller than the apparent
impedance to the fault applied to the balance point, i.e. the set
reach. The relay “sees” the fault but perhaps it should not have
seen it.
PCI Peripheral component interconnect, a local data bus
PCM Pulse code modulation
PCM 600 Protection and control IED manager
PC-MIP Mezzanine card standard
PISA Process interface for sensors & actuators
PMC PCI Mezzanine card
POTT Permissive overreach transfer trip
Process bus Bus or LAN used at the process level, that is, in near proximity
to the measured and/or controlled components
PSM Power supply module
PST Parameter setting tool
PT ratio Potential transformer or voltage transformer ratio
PUTT Permissive underreach transfer trip
RASC Synchrocheck relay, COMBIFLEX

Section 16
Glossary
RCA Relay characteristic angle

REVAL Evaluation software
RFPP Resistance for phase-to-phase faults
RFPE Resistance for phase-to-earth faults
RISC Reduced instruction set computer
RMS value Root mean square value
RS422 A balanced serial interface for the transmission of digital data
in point-to-point connections
RS485 Serial link according to EIA standard RS485
RTC Real time clock
RTU Remote terminal unit
SA Substation Automation
SC Switch or push-button to close
SCS Station control system
SCT System configuration tool according to standard IEC 61850
SLM Serial communication module. Used for SPA/LON/IEC
communication.
SMA connector Subminiature version A, A threaded connector with constant
impedance.
SMS Station monitoring system
SNTP Simple network time protocol – is used to synchronize
computer clocks on local area networks. This reduces the
requirement to have accurate hardware clocks in every
embedded system in a network. Each embedded node can
instead synchronize with a remote clock, providing the
required accuracy.
SPA Strömberg protection acquisition, a serial master/slave
protocol for point-to-point communication
SRY Switch for CB ready condition
ST Switch or push-button to trip
Starpoint Neutral point of transformer or generator
SVC Static VAr compensation
TC Trip coil
TCS Trip circuit supervision
TCP Transmission control protocol. The most common transport
layer protocol used on Ethernet and the Internet.
TCP/IP Transmission control protocol over Internet Protocol. The de
facto standard Ethernet protocols incorporated into 4.2BSD

Section 16
Glossary
Unix. TCP/IP was developed by DARPA for internet working

and encompasses both network layer and transport layer
protocols. While TCP and IP specify two protocols at specific
protocol layers, TCP/IP is often used to refer to the entire US
Department of Defense protocol suite based upon these,
including Telnet, FTP, UDP and RDP.
TEF Time delayed earth-fault protection function
TNC connector Threaded Neill Concelman, A threaded constant impedance
version of a BNC connector
TPZ, TPY, TPX, Current transformer class according to IEC
TPS
Underreach A term used to describe how the relay behaves during a fault
condition. For example a distance relay is under-reaching
when the impedance presented to it is greater than the apparent
impedance to the fault applied to the balance point, i.e. the set
reach. The relay does not “see” the fault but perhaps it should
have seen it. See also Overreach.
U/I-PISA Process interface components that deliver measured voltage
and current values
UTC Coordinated universal time. A coordinated time scale,
maintained by the Bureau International des Poids et Mesures
(BIPM), which forms the basis of a coordinated dissemination
of standard frequencies and time signals. UTC is derived from
International Atomic Time (TAI) by the addition of a whole
number of "leap seconds" to synchronize it with Universal
Time 1 (UT1), thus allowing for the eccentricity of the Earth"s
orbit, the rotational axis tilt (23.5 degrees), but still showing
the Earth"s irregular rotation, on which UT1 is based. The
Coordinated Universal Time is expressed using a 24-hour
clock and uses the Gregorian calendar. It is used for aeroplane
and ship navigation, where it also sometimes known by the
military name, "Zulu time". "Zulu" in the phonetic alphabet
stands for "Z" which stands for longitude zero.
UV Undervoltage
WEI Weak end infeed logic
VT Voltage transformer
X.21 A digital signalling interface primarily used for telecom
equipment
3IO Three times zero-sequence current. Often referred to as the
residual or the earth-fault current
3UO Three times the zero sequence voltage. Often referred to as the
residual voltage or the neutral point voltage

148

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1MRK505180-UEN B en Installation and Commissioning Manual Busbar Differential Protection IED REB 670 1.1

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Installation and commissioning manual

Busbar protection IED

Innovation from ABB

© Copyright 2007 ABB. All rights reserved

THIS DOCUMENT HAS BEEN CAREFULLY CHECKED. HOWEVER, IN

THE DATA CONTAINED IN THIS MANUAL IS INTENDED SOLELY FOR

Section 2 Safety information..........................................................11

Section 4 Unpacking and checking the IED...................................17

Section 5 Installing the IED............................................................19

REB 670 Installation and commissioning manual 1

Section 6 Checking the external optical and electrical

2 Installation and commissioning manual REB 670

Checking the optical connections.....................................................63

Section 7 Energizing the IED.........................................................65

Section 8 Set up PCM 600 communication link per IED................69

Section 9 Establishing connection and verifying the SPA/IEC-

Section 10 Establishing connection and verifying the LON

Section 11 Configuring the IED and changing settings....................85

Section 12 Verifying settings by secondary injection ......................89

REB 670 Installation and commissioning manual 3

4 Installation and commissioning manual REB 670

Verifying the case FunctionMode = Contact.........................109

Section 13 Primary injection testing...............................................125

Section 14 Commissioning and maintenance of the fault clearing

REB 670 Installation and commissioning manual 5

Section 15 Fault tracing and repair................................................135

6 Installation and commissioning manual REB 670

About this chapter

1.1 Introduction to the installation and

1.1.1 About the complete set of manuals for an IED

Application Technical Installation and Operator´s Engineering

The Application Manual (AM) contains application descriptions, setting guidelines

The Technical Reference Manual (TRM) contains application and functionality

The Installation and Commissioning Manual (ICM) contains instructions on how

REB 670 Installation and commissioning manual 7

1.1.2 About the installation and commissioning manual

8 Installation and commissioning manual REB 670

1.1.3 Intended audience

1.1.4 Related documents

Connection and Installation components 1MRK 013 003-BEN

Latest versions of the described documentation can be found on www.abb.com/substationautomation

1.1.5 Revision notes

REB 670 Installation and commissioning manual 9

Section 2 Safety information

About this chapter

2.1 Warning signs

Strictly follow the company and country safety regulations. Working

Do not touch circuitry during operation. Potentially lethal voltages

Never connect or disconnect a wire and/or a connector to or from a

Always connect the IED to protective earth, regardless of the

REB 670 Installation and commissioning manual 11

Never disconnect the secondary connection of current transformer

Never remove any screw from a powered IED or from a IED

2.2 Caution signs

Always transport PCBs (modules) using certified conductive bags.

Do not connect live wires to the IED. Internal circuitry may be

Always use a conductive wrist strap connected to protective ground

Take care to avoid electrical shock if accessing wiring and connection

12 Installation and commissioning manual REB 670