AXD Series

TOOLS NEWS 2016.
4 Update
B116G
For Machining of Aluminium and Titanium Alloys
AXD Series
es
Seri sion
an
Exp
Multi functional milling cutter

for high speed & performance
machining of aluminum and
titanium alloys.
AXD Series
Features
Multi Functional Milling
AXD Series for excellent multi-functional performance. v3D copying
xRamping bSlotting
zShoulder milling
cPocketing
AXD series can be effectively
used for pocket machining
without the need for a
prepared hole.
m Helical milling nFace milling
Designed for high speed, efficiency and safety

At high spindle speeds the double clamping screws prevent <Cutting conditions>
insert displacement caused by centrifugal force. The double Tool : AXD4000-050A04RA
AXD7000-050A03RA
clamping offers both reliability and safety. Insert : XDGX175008PDFR-GL
XDGX227008PDFR-GL
Spindle speed : 20000min-1
(for both air cutting)
Insert Displacement due to Centrifugal Force
Insert displacement after air cutting
9 9
Insert displacement (!m)
Insert displacement (!m)
8 8
7 7
6 6
5 5
4 4
3 3
5mm
2 2
1 1 Point of
0 0 measurement
AXD4000 Conventional A Conventional B AXD7000 Conventional A Conventional B
High Spindle Speeds Possible

Safe and reliable high spindle speed milling can be achieved
due to the use of the double screw clamping and Mitsubishi
Material’s proprietary “Anti Fly Insert” mechanism (Double AFI).
Double AFI mechanism
High Balance Quality

To prevent vibration under high spindle speeds the holder is balanced to G6.3 or better at 10000min-1, according to the ISO1940
standard. (The holder is balanced without the inserts and the screws in place)
1
Grade Features
Al-Ti-Cr-N accumulated coating series-MP6100/MP9100 DLC coated LC15TF
PVD coatings have properties such as toughness, low coefficient of friction and excellent DLC coating prevents the chips from welding on the
welding, wear and heat resistance. This results in tough, precision grades such as MP9120. insert rake face providing improved surface finishes
and high-efficiency machining.
LC15TF can be used for both wet and dry machining.
TOUGH-Σ Technology
Excellent welding
resistance due to low A fusion of the separate coating technologies;
coefficient of friction PVD and multi-layering realises extra toughness.
Oxidation temperature (Cº)

PVD accumulated 1200 DLC coating
coating 1100
Coefficient of friction 0.1 or less
Heat resistance
1000
Conventional MP6100
900 MP9100 Adhesion strength Good
Special cemented 800
carbide substrate The newly developed
700 DLC coating technology
2700 2800 2900 3000 3100
Hardness (Hv) maintains the surface
Multi-layering of the smoothness of the inserts.
coating prevents any Wear resistance
cracks penetrating
through to the substrate.
TF15 (micro-grain cemented carbide)

Coefficient of friction
Work Material Grade Measured at 600 degrees
S55C SUS304 Ti-6Al-4V TF15
P Carbon Steel, Alloy Steel MP6100 0.4
Micro-grain cemented carbide with superior resistance
S Titanium Alloy, Heat Resistant Alloy MP9100 0.3
to wear and fracturing. TF15 ensures stable cutting
*Graphical representation. Conventional 0.7 0.7 0.7
and efficient machining of aluminium alloy. The
special mirror treatment on the rake face prevents
chip welding for reliability and longer tool life.
GM breaker GL , GL A breaker
AXD4000
AXD4000 AXD7000
Improved fracture resistance Low cutting resistance breaker

compared to GL breaker emphasises the good sharpness
Use of AXD4000 and AXD7000
21.0
AXD7000
15.5
Depth of cut (mm)
AXD4000
Low Machine Power High
2
MULTI FUNCTIONAL
MILLING Including
Flat faces
<ALUMINIUM ALLOY TO DIFFICULT-TO-CUT MATERIAL CUTTING> Finishing Roughing
AXD4000 Fig.1
P M K N S H
DCON
DC
APMX
LH
LF
Fig.2
DCON
DC
APMX
LH
LF
y SHANK TYPE Right hand tool holder only.
*
Number of Teeth
APMX (mm)
Insert
Stock
Type(Fig.)
Corner Dimensions(mm) Max.
Type
Radius Order Number Allowable

Revolution
(min-1) Clamp Anti-seize
RE R DC LF LH DCON Wrench Insert
Screw Lubricant
AXD4000R201SA20SA a 1 20 110 35 20 15.5 15000 1 TS3SBS TKY08D MK1KS
AXD4000R252SA25SA a 2 25 125 50 25 15.5 49000 1 TS3SB TKY08D MK1KS
AXD4000R252SA25LA a 2 25 170 80 25 15.5 49000 1 TS3SB TKY08D MK1KS
AXD4000R282SA25ELA a 2 28 220 50 25 15.5 48500 2 TS3SB TKY08D MK1KS
0.4
A Type

─
3.2 AXD4000R322SA32LA a 2 32 200 80 32 15.5 48000 1 TS3SB TKY08D MK1KS

XDGX1750pp
AXD4000R201SA20SB a 1 20 110 35 20 14.8 15000 1 TS3SBS TKY08D MK1KS
AXD4000R252SA25SB a 2 25 125 50 25 14.8 49000 1 TS3SB TKY08D MK1KS
AXD4000R252SA25LB a 2 25 170 80 25 14.8 49000 1 TS3SB TKY08D MK1KS
AXD4000R282SA25ELB a 2 28 220 50 25 14.8 48500 2 TS3SB TKY08D MK1KS
4.0
B Type

─
5.0 AXD4000R322SA32LB a 2 32 200 80 32 14.8 48000 1 TS3SB TKY08D MK1KS

(Note 1) The maximum allowable revolutions are set to ensure tool and insert stability.
Before operating the tool read the operational guidance on page 18.
(Note 2) When using the tool at high spindle speeds, ensure that the tool and chuck are correctly balanced.
(Note 3) Note for inserts with a corner radius of 1.6 and above, as corner radius increases the LF and LH dimensions decrease.
Clamp Torque (N • m) : TS3SBS=1.5, TS3SB=1.5
* Use the clamp screw by setting the bundled screw.
*
a : Inventory maintained in Japan.

3
Fig. 1 BD Fig. 2 BD Fig. 3 BD
DCON DCON DCON
L8
L8
L8
ø40 KWW ø50 KWW ø125 KWW
ø63
CBDP
CBDP
CBDP
ø80
ø100
LF
LF
LF
APMX
APMX
DAH DAH DCCB
APMX
DCCB DCCB DC
DC DC
Right hand tool holder only.
Cutter Diameter Set Bolt Geometry

DC
&40 HFF08043H z z x c
&50, &63 HSC10030H
&80 12035H x
KAPR :0° &100 16040H
GAMP :+14° ─ 15° T :+21°─ +26° &125 MBA20040H c
y ARBOR TYPE GAMF :+21°─ +26° I :+14°─ +15°
*1
Insert Corner Radius
Number of Teeth
APMX (mm)
Dimensions(mm)
Stock
Type(Fig.)
Max.
WT 2
*
Type
Allowable
DCON
DCCB
Order Number
CBDP
KWW
Revolution
DAH
DC
BD
(min-1)
LF
Clamp Wrench Anti-seize

L8
RE R (kg) Insert
Screw Lubricant
AXD4000-040A02RA a 2 40 50 16 18 8.5 34 8.4 5.6 12 0.3 15.5 41000 1 TS3SB TKY08D MK1KS
AXD4000-050A02RA a 2 50 50 22 20 11 45 10.4 6.3 17 0.4 15.5 35000 2 TS3SB TKY08D MK1KS
0.4
A Type

─

3.2
AXD4000R08005CA a 5 80 50 25.4 26 13 60 9.5 6 20 1 15.5 27000 2 TS3SB TKY08D MK1KS
AXD4000R10006DA a 6 100 63 31.75 32 17 70 12.7 8 26 2 15.5 23000 2 TS3SB TKY08D MK1KS
AXD4000R12507EA a 7 125 63 38.1 40 ─ 90 15.9 10 56 2.8 15.5 20000 3 TS3SB TKY08D MK1KS
XDGX1750pp
AXD4000-040A02RB a 2 40 50 16 18 8.5 34 8.4 5.6 12 0.3 14.8 41000 1 TS3SB TKY08D MK1KS
AXD4000-050A02RB a 2 50 50 22 20 11 45 10.4 6.3 17 0.4 14.8 35000 2 TS3SB TKY08D MK1KS
4.0
B Type

─

5.0
AXD4000R08005CB a 5 80 50 25.4 26 13 60 9.5 6 20 1 14.8 27000 2 TS3SB TKY08D MK1KS
AXD4000R10006DB a 6 100 63 31.75 32 17 70 12.7 8 26 2 14.8 23000 2 TS3SB TKY08D MK1KS
AXD4000R12507EB a 7 125 63 38.1 40 ─ 90 15.9 10 56 2.8 14.8 20000 3 TS3SB TKY08D MK1KS
METRIC Standard
For metric arbor
*1
Number of Teeth
APMX (mm)
Dimensions(mm)
Stock
Type(Fig.)
Max.
WT 2
*
Type
Allowable
DCON
DCCB
Order Number
CBDP
KWW
Revolution
DAH
DC
BD
(min-1)
LF
Clamp Wrench Anti-seize

L8
RE R (kg) Insert
Screw Lubricant
0.4
A Type

─

3.2
AXD4000-080A05RA a 5 80 50 27 23 13 60 12.4 7 20 1 15.5 27000 2 TS3SB TKY08D MK1KS
AXD4000-100A06RA a 6 100 63 32 26 17 78 14.4 8 26 2 15.5 23000 2 TS3SB TKY08D MK1KS
AXD4000-125B07RA a 7 125 63 40 40 ─ 90 16.4 9 56 2.8 15.5 20000 3 TS3SB TKY08D MK1KS
XDGX1750pp
4.0
B Type

─

5.0
AXD4000-080A05RB a 5 80 50 27 23 13 60 12.4 7 20 1 14.8 27000 2 TS3SB TKY08D MK1KS
AXD4000-100A06RB a 6 100 63 32 26 17 78 14.4 8 26 2 14.8 23000 2 TS3SB TKY08D MK1KS
AXD4000-125B07RB a 7 125 63 40 40 ─ 90 16.4 9 56 2.8 14.8 20000 3 TS3SB TKY08D MK1KS
(Note 1) The maximum allowable spindle speeds are set to ensure tool and insert stability.
(Note 2) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
(Note 3) Note for inserts with a corner radius of 1.6 and above, as corner radius increases the LF dimension decrease.
1 Clamp Torque (N • m) : TS3SB=1.5
* 1 Use the clamp screw by setting the bundled screw.
**2 WT : Tool Weight
4
INSERTS
P Steel Cutting Conditions (Guide):
:Stable Cutting :General Cutting :Unstable Cutting
Work Material N Aluminium Alloy Honing:
S Titanium Alloy F :Sharp E :Round
Stock Dimensions (mm)

Coated Carbide
Honing
Class
Shape Order Number
* Geometry
MP6120
MP9120
LC15TF
L INSL S BS RE
TF15
XDGX175004PDFR-GL G F a a 23 17.5 5 1.7 0.4
XDGX175008PDFR-GL G F a a 23 17.5 5 1.3 0.8
XDGX175012PDFR-GL G F a a 23 17.5 5 0.9 1.2
XDGX175016PDFR-GL G F a a 22 17.5 5 1.4 1.6
XDGX175020PDFR-GL G F a a 22 17.5 5 1 2
XDGX175024PDFR-GL G F a a 22 17.5 5 0.6 2.4
XDGX175030PDFR-GL G F a a 21.1 17.5 5 0.8 3
XDGX175032PDFR-GL G F a a 21.1 17.5 5 0.6 3.2
XDGX175040PDFR-GL G F a a 20 17.5 5 0.8 4
XDGX175050PDFR-GL G F a a 19.4 17.5 5 0.4 5
XDGX175004PDER-GM G E a a 23 17.5 5 1.7 0.4
XDGX175008PDER-GM G E a a 23 17.5 5 1.3 0.8 L RE
XDGX175012PDER-GM G E a a 23 17.5 5 0.9 1.2
BS
XDGX175016PDER-GM G E a a 22 17.5 5 1.4 1.6
XDGX175020PDER-GM G E a a 22 17.5 5 1 2 20°
XDGX175024PDER-GM G E a a 22 17.5 5 0.6 2.4 S
30°
XDGX175030PDER-GM G E a a 21.1 17.5 5 0.8 3 INS
XDGX175032PDER-GM G E a a 21.1 17.5 5 0.6 3.2 L
XDGX175040PDER-GM G E a a 20 17.5 5 0.5 4
XDGX175050PDER-GM G E a a 19.4 17.5 5 0.4 5
XDGX175004PDFR-GM G F a 23 17.5 5 1.7 0.4
XDGX175008PDFR-GM G F a 23 17.5 5 1.3 0.8
XDGX175012PDFR-GM G F a 23 17.5 5 0.9 1.2
XDGX175016PDFR-GM G F a 22 17.5 5 1.4 1.6
XDGX175020PDFR-GM G F a 22 17.5 5 1 2
XDGX175024PDFR-GM G F a 22 17.5 5 0.6 2.4
XDGX175030PDFR-GM G F a 21.1 17.5 5 0.8 3
XDGX175032PDFR-GM G F a 21.1 17.5 5 0.6 3.2
XDGX175040PDFR-GM G F a 20 17.5 5 0.5 4
XDGX175050PDFR-GM G F a 19.4 17.5 5 0.4 5
=
* Be careful because corner R(RE) has a different shape than machined workpiece R.
When a GM breaker is recommended, stress the dimensional precision of the workpiece shape.
y Holder And Insert Corner Radius Combination

A Type Holder B Type Holder
Holder
AXD4000–pppppppA AXD4000–pppppppB
AXD4000RppppppppA AXD4000RppppppppB
R0.4 R0.8 R1.2 R1.6 R2.0 R2.4 R3.0 R3.2 R4.0 R5.0
Applicable
Insert
Corner R
(RE) XDGX XDGX XDGX XDGX XDGX XDGX XDGX XDGX XDGX XDGX
175004PDpR-pp 175008PDpR-pp 175012PDpR-pp 175016PDpR-pp 175020PDpR-pp 175024PDpR-pp 175030PDpR-pp 175032PDpR-pp 175040PDpR-pp 175050PDpR-pp
Not interchangeable with the corresponding inserts of the A type and B type holders.
a : Inventory maintained in Japan. (10 inserts in one case)

5
AXD4000 Selection of insert
It is necessary to choose the best insert according to the cutting conditions. Please select an insert from the tables below.
1st recommendation for stable cutting condition is the GL breaker with a strong cutting edge.
Selection of insert according to the feed per tooth Selection of insert according to the width of cut
and the required cutting depth and the required cutting depth
ap ae ap
(mm) (mm) (mm)
15 D 15
GM breaker GM breaker
10 3D/4 10
GL breaker GL breaker
5 D/2 5
0 0 0
0 0.2 fz(mm/t) 0 D/2 ae(mm)
1st recommendation for machining aluminium alloys is GL breaker.

Under high-load conditions such as deep or high feed cutting, it is advisable to use the GM breaker.
Selection of insert according to cutting edge

Insert type PVD coating and
Sharp cutting edge Sharp cutting edge
Round-type honing
GL GM GM
TF15/LC15TF TF15 MP9120
Low cutting resistance Tougher cutting edge Tougher cutting edge & wear resistance
Machining of difficult-to-cut materials & aluminium
Selection of insert according to wear resistance
Wear resistance
Cutting speed
Welding resistance
GL
LC15TF GM
MQL & Dry cutting
MP6120 MP9120
Super high speed cutting
High SI (Cast aluminium)
Heavy interrupted machining
GL
TF15
GM
TF15
Fracture resistance
Feed per tooth, Intermittent
6
y Cutting Speed
Cutting Speed
Work Material Greade Breaker vc
(mm/min)
P Mild Steel <180HB MP6120 GM 200 (150─220)

(SS400, S10C etc)
Carbon Steel
Alloy Steel 180 ─ 280HB MP6120 GM 200 (150─220)
(S45C, SCM440 etc)
N TF15
GL 1000 (200─3000)
LC15TF
Aluminium Alloy Si<5%
(A6061, A7075 etc)
TF15
GM 1000 (200─3000)
MP9120
Aluminium Alloy 5%<Si<10%

(AC4B, ADC12, A390 etc)
MP9120 GM 1000 (200─3000)
Si>10%
S Titanium Alloy
(Ti-6Al-4V etc)
MP9120 GM 40 (30─60)
RECOMMENDED CUTTING CONDITIONS

Cutting Width Depth of Cut Feed per Tooth (mm/t.)
Work Material Breaker ae ap Cutting Edge Diameter DC
(mm) (mm)
20 25, 28 32, 35 40 50, 63, 80 100, 125
P < 5 < 0.05 < 0.15 < 0.15 < 0.18 < 0.18 < 0.18
<0.25 DC < 10 < 0.05 < 0.12 < 0.12 < 0.15 < 0.15 < 0.15
< 14.5 < 0.05 < 0.10 < 0.10 < 0.12 < 0.12 ─
<5 < 0.05 < 0.12 < 0.15 < 0.15 < 0.18 < 0.18
Mild Steel <180HB GM <0.5 DC < 10 ─ < 0.10 < 0.12 < 0.12 < 0.15 < 0.15
(SS400, S10C etc)
< 14.5 ─ < 0.08 < 0.10 < 0.10 < 0.12 ─
<5 < 0.05 < 0.12 < 0.12 < 0.15 < 0.15 < 0.15
<0.75 DC
< 10 ─ < 0.10 < 0.10 < 0.12 < 0.12 < 0.12
DC (Slot) <5 < 0.05 < 0.10 < 0.12 < 0.12 < 0.15 < 0.15
<5 < 0.05 < 0.15 < 0.15 < 0.18 < 0.18 < 0.18
<0.25 DC < 10 < 0.05 < 0.12 < 0.12 < 0.15 < 0.15 < 0.15
< 14.5 < 0.05 < 0.10 < 0.10 < 0.12 < 0.12 ─
<5 < 0.05 < 0.12 < 0.15 < 0.15 < 0.18 < 0.18
Carbon Steel
Alloy Steel 180 ─ 280HB GM <0.5 DC < 10 ─ < 0.10 < 0.12 < 0.12 < 0.15 < 0.15
(S45C, SCM440 etc) < 14.5 ─ < 0.08 < 0.10 < 0.10 < 0.12 ─
<5 < 0.05 < 0.12 < 0.12 < 0.15 < 0.15 < 0.15
<0.75 DC
< 10 ─ < 0.10 < 0.10 < 0.12 < 0.12 < 0.12
DC (Slot) <5 < 0.05 < 0.10 < 0.12 < 0.12 < 0.15 < 0.15
(Note 1) The above cutting conditions are determined based on high workpiece and machine rigidity, where no vibration occurred.
If vibrations occur make adjustments according to the machining conditions.
(Note 2) Note, vibrations may occur in the following conditions.
• When using long tool overhang.
• When pocket machining corner radii.
• When the workpiece has poor clamping rigidity or when the machine rigidity or workpiece rigidity is low, vibrations can occur easily,
if so, reduce cutting conditions such as width and depth of cut and feed per tooth.
7
(mm) (mm)
20 25, 28 32, 35 40 50, 63, 80 100, 125
N < 5 < 0.05 < 0.25 < 0.25 < 0.25 < 0.25 < 0.25
<0.25 DC < 10 < 0.05 < 0.2 < 0.2 < 0.2 < 0.2 < 0.2
< 14.5 < 0.05 < 0.15 < 0.15 < 0.15 < 0.15 < 0.15
<5 < 0.05 < 0.25 < 0.25 < 0.25 < 0.25 < 0.25
Aluminium Alloy <0.5 DC < 10 ─ < 0.2 < 0.2 < 0.2 < 0.2 < 0.2
Si<5% GL
(A6061, A7075 etc) < 14.5 ─ < 0.15 < 0.15 < 0.15 < 0.15 < 0.15
<5 < 0.05 < 0.25 < 0.25 < 0.25 < 0.25 < 0.25
<0.75 DC < 10 ─ < 0.2 < 0.2 < 0.2 < 0.2 < 0.2
< 14.5 ─ < 0.15 < 0.15 < 0.15 < 0.15 < 0.15
DC (Slot) <5 < 0.05 < 0.25 < 0.25 < 0.25 < 0.25 < 0.25
<5 < 0.05 < 0.35 < 0.35 < 0.4 < 0.4 < 0.4
<0.25 DC < 10 < 0.05 < 0.3 < 0.3 < 0.35 < 0.35 < 0.35
< 14.5 < 0.05 < 0.25 < 0.25 < 0.3 < 0.3 < 0.3
<5 < 0.05 < 0.35 < 0.35 < 0.35 < 0.4 < 0.4
Aluminium Alloy <0.5 DC < 10 ─ < 0.3 < 0.3 < 0.3 < 0.35 < 0.35
Si<5% GM
(A6061, A7075 etc) < 14.5 ─ < 0.2 < 0.25 < 0.25 < 0.3 < 0.3
<5 < 0.05 < 0.3 < 0.3 < 0.3 < 0.35 < 0.35
<0.75 DC < 10 ─ < 0.25 < 0.25 < 0.25 < 0.3 < 0.3
< 14.5 ─ < 0.2 < 0.2 < 0.2 < 0.25 < 0.25
DC (Slot) <5 < 0.05 < 0.25 < 0.25 < 0.3 < 0.35 < 0.35
<5 < 0.05 < 0.35 < 0.35 < 0.4 < 0.4 < 0.4
<0.25 DC < 10 < 0.05 < 0.3 < 0.3 < 0.35 < 0.35 < 0.35
< 14.5 < 0.05 < 0.25 < 0.25 < 0.3 < 0.3 < 0.3
Aluminium Alloy <5 < 0.05 < 0.35 < 0.35 < 0.35 < 0.4 < 0.4
(AC4B etc) <0.5 DC < 10 ─ < 0.3 < 0.3 < 0.3 < 0.35 < 0.35
5%<Si<10%
GM
Aluminium Alloy
Si>10% < 14.5 ─ < 0.2 < 0.25 < 0.25 < 0.3 < 0.3
(ADC12, A390 etc) <5 < 0.05 < 0.3 < 0.3 < 0.3 < 0.35 < 0.35
<0.75 DC < 10 ─ < 0.25 < 0.25 < 0.25 < 0.3 < 0.3
< 14.5 ─ < 0.2 < 0.2 < 0.2 < 0.25 < 0.25
DC (Slot) <5 < 0.05 < 0.25 < 0.25 < 0.3 < 0.35 < 0.35
S <5 < 0.05 < 0.1 < 0.1 < 0.1 < 0.1 < 0.1
<0.25 DC < 10 < 0.05 < 0.1 < 0.1 < 0.1 < 0.1 < 0.1
< 14.5 < 0.05 < 0.1 < 0.1 < 0.1 < 0.1 < 0.1
<5 < 0.05 < 0.08 < 0.1 < 0.1 < 0.1 < 0.1
Titanium Alloy <0.5 DC < 10 ─ < 0.08 < 0.1 < 0.1 < 0.1 < 0.1
GM
(Ti-6Al-4V etc) < 14.5 ─ < 0.08 < 0.1 < 0.1 < 0.1 < 0.1
<5 < 0.05 < 0.05 < 0.08 < 0.1 < 0.1 < 0.1
<0.75 DC < 10 ─ < 0.05 < 0.08 < 0.1 < 0.1 < 0.1
< 14.5 ─ < 0.05 < 0.08 < 0.1 < 0.1 < 0.1
DC (Slot) <5 < 0.05 < 0.05 < 0.05 < 0.05 < 0.05 < 0.05
(Note 1) The above cutting conditions are determined based on high workpiece and machine rigidity, where no vibration occurred.
If vibrations occur make adjustments according to the machining conditions.
• When the workpiece has poor clamping rigidity or when the machine rigidity or workpiece rigidity is low, vibrations can occur easily,
if so, reduce cutting conditions such as width and depth of cut and feed per tooth.
8
y RAMPING/HELICAL CUTTING Blind holes,

Through holes
Flat bottom
a RAMPING a HELICAL
L CUTTING Pitch Pitch
(P) (P)
APMX
L=
tan %
RMPX
APMX
DC DC DC
Hole Hole
RAMPING/HELICAL CUTTING (ALUMINIUM ALLOY) diameter
(DH)
diameter
(DH)
Ramping Helical Milling (Blind Hole, Flat Bottom) Helical Milling

Holder DC RE 1
Type (mm) (mm)
RMPX (mm)
L * DH max.
(mm)
P max.
(mm)
DH min.
(mm)
P max.
(mm)
DH min.
(mm)
P max.
(mm)
0.4─ 1.2 20.7° 42 37.1 2 14 36.1 14 22 2

20 1.6─2.4 19.9° 43 34.7
*3 13 34.6 13 22 2
3.0─3.2 18.9° 46 33.1
*4 12 33.3 12 22 1
0.4─1.2 23.1° 37 47.1
*2 14 46 14 31.6 8
25 1.6─2.4 22° 39 44.7
*3 13 44.4 13 31.6 8
3.0─3.2 18.7° 46 43.1
*4 12 43 12 31.6 7
0.4─1.2 19.2° 45 53.1
*2 14 52 14 36 8
28 1.6─2.4 18.5° 47 50.7
*3 13 50.4 13 36 8
3.0─3.2 16.7° 52 49.1
*4 12 48.9 12 36 7
0.4─1.2 15.4° 57 61.1
*2 14 59.9 14 45.5 11
32 1.6─2.4 14.7° 60 58.7
*3 13 58.3 13 45.5 11
3.0─3.2 13.8° 64 57.1
*4 12 56.8 12 45.5 10
0.4─1.2 13.4° 66 67.1
*2 14 65.8 14 50 11
35 1.6─2.4 12.7° 69 64.7
*3 13 64.3 13 50 10
3.0─3.2 11.8° 75 63.1
*4 12 62.8 12 50 9
0.4─ 1.2 11.1° 80 76.7
*2 14 75.9 14 61.5 13
A type 40 1.6─ 2.4 10.4° 85 74.3
*3 13 74.2 13 61.5 12
3.0─3.2 9.7° 91 72.7
*4 12 72.7 12 61.5 11
0.4─1.2 8.2° 108 96.7
*2 14 95.6 14 81.4 14
50 1.6─2.4 7.6° 117 94.3
*3 13 94 13 81.4 13
3.0─3.2 6.9° 129 92.7
*4 12 92.4 12 81.4 11
0.4─1.2 6.1° 146 122.7
*2 14 121.6 14 107.4 14
63 1.6─2.4 5.6° 159 120.3
*3 13 119.9 13 107.4 13
3.0─3.2 5.2° 171 118.7
*4 12 118.4 12 107.4 12
0.4─1.2 4.6° 193 156.7
*2 14 155.6 14 141.4 14
80 1.6─2.4 4.2° 212 154.3
*3 13 153.9 13 141.4 13
3.0─3.2 3.8° 234 152.7
*4 12 152.4 12 141.4 12
0.4─1.2 3.5° 254 196.7
*2 14 195.5 14 181.5 14
100 1.6─2.4 3.2° 278 194.3
*3 13 193.9 13 181.5 13
3.0─3.2 2.9° 306 192.7
*4 12 192.3 12 181.5 12
0.4─1.2 2.7° 329 246.7
*2 14 245.5 14 231.5 14
125 1.6─2.4 2.5° 356 244.3
*3 13 243.8 13 231.5 13
3.0─3.2 2.3° 386 242.7
*4 12 242.3 12 231.5 12
*
9
Ramping Helical Milling (Blind Hole, Flat Bottom) Helical Milling
Holder DC RE 1
Type (mm) (mm)
RMPX
L
(mm)
* DH max.
(mm)
P max.
(mm)
DH min.
(mm)
P max.
(mm)
DH min.
(mm)
P max.
(mm)
4 17.5° 47 31.5 10 31.8 10 22 1

20
5 16.6° 71 29.5 6 31.1 7 22 1
4 15.1° 55 41.5 10 41.4 10 31.7 5
25
5 13.7° 61 39.5 9 40.6 9 31.7 5
4 14.1° 59 47.5 10 47.2 10 36 6
28
5 13° 65 45.5 9 46.4 9 36 5
4 12.7° 66 55.5 10 55.1 10 45.5 9
32
5 12° 70 53.5 9 54.3 9 45.5 8
4 10.8° 78 61.5 10 61 10 50 8
35
5 10.2° 83 59.5 9 60.2 9 50 8
4 8.8° 96 71.1 10 70.9 10 61.5 10
B type 40
5 8.2° 103 69.1 9 70.1 9 61.5 9
4 6.3° 135 91.1 10 90.6 10 81.3 10
50
5 5.8° 146 89.1 9 89.8 9 81.3 9
4 4.6° 184 117.1 10 116.6 10 107.4 10
63
5 4.2° 202 115.1 9 115.7 9 107.3 9
4 3.4° 250 151.1 10 150.5 10 141.4 10
80
5 3.1° 274 149.1 9 149.6 9 141.4 9
4 2.6° 326 191.1 10 190.5 10 181.4 10
100
5 2.4° 354 189.1 9 189.6 9 181.4 9
4 2° 424 241.1 10 240.5 10 231.4 10
125
5 1.8° 471 239.1 9 239.6 9 229.9 9
(Note 1) The recommended ramping feed is 0.05mm/tooth or under.
1) Using the maximum ramping angle, the distance to reach the maximum depth of cut is as follows:
* L= (maximum depth of cut APMX/tan %). Maximum depth of cut A type is 15.5mm, B type is 14.8mm.
2) Corner radius of 1.2mm. For other corner radii, use the following formula. {(cutting edge diameter DC)─(corner radius RE)– 0.25}×2
* 3) Corner radius of 2.4mm. For other corner radii, use the following formula. {(cutting edge diameter DC)─(corner radius RE)– 0.25}×2
* 4) Corner radius of 3.2mm. For other corner radii, use the following formula. {(cutting edge diameter DC)─(corner radius RE)– 0.25}×2
*
y Max.Drilling Depth (Aluninium Alloy)

AXD4000 can be
Insert Max.Drilling Depth (mm)
effectively used for pocket
Type Corner R Cutting Edge Diameter DC
RE machining without the
(mm) &20 &25 &28 &32 &35 &40─ &125 need for a prepared hole.
0.4 5.3 5.2 5.2 5.2 5.3 5.3
0.8 5.3 5.2 5.2 5.2 5.3 5.3
1.2 5.3 5.2 5.2 5.2 5.3 5.3
1.6 4.8 4.6 4.7 4.7 4.9 4.8
A type
2 4.8 4.6 4.7 4.7 4.9 4.8
2.4 4.8 4.6 4.7 4.7 4.9 4.8
3 4.3 3.7 4.2 4.2 4.4 4.4
3.2 4.3 3.7 4.2 4.2 4.4 4.4
4 3.7 2.7 3.7 3.6 3.8 3.8
B type
5 3.4 2.3 3.3 3.3 3.5 3.5
10
MULTI FUNCTIONAL
MILLING Including
Flat faces
<FOR ALUMINIUM ALLOY> Finishing Roughing
AXD7000 Fig.1 BD
DCON
Fig.2 BD
DCON
L8
ø125
L8
ø50 KWW KWW
ø63
CBDP
P M K N S H
CBDP
ø80
ø100
LF
LF
APMX
APMX
DAH DCCB
a Low resistance chipbreaker. DCCB DC
a Low resistance insert and high rigidity DC Right hand tool holder only.
design for excellent performance.
a For high-speed machining.
a Multi-functional machining. Cutter Diameter Set Bolt Geometry
DC
&50, &63 HSC10030H z x
&80 12035H z
KAPR :0° &100 16040H
GAMP :+11° T :+26°─ +29° &125 MBA20040H x
y ARBOR TYPE GAMF :+26° ─+29° I :+11°
Number of Teeth
*1
Type (Fig.)
Stock
Max.
APMX
2
Dimensions (mm) *
Type
Order Number WT Allowable

(kg) Revolution
RE R DC LF DCON CBDP DAH BD KWW L8 DCCB (min-1) Clamp Wrench Anti-seize
(mm) Screw Lubricant Insert
AXD7000-050A03RA a 3 50 50 22 20 11 45 10.4 6.3 17 0.4 21 30000 1 TS4SBL TKY15D MK1KS
0.8 AXD7000-063A03RA
a 3 63 50 22 20 11 50 10.4 6.3 17 0.5 21 25000 1 TS4SBL TKY15D MK1KS
A Type
AXD7000R08004CA a 4 80 63 25.4 26 13 63 9.5 6 20 1.2 21 23000 1 TS4SBL TKY15D MK1KS

─
3.2
AXD7000R10005DA a 5 100 63 31.75 32 17 70 12.7 8 26 1.8 21 19000 1 TS4SBL TKY15D MK1KS
AXD7000R12506EA a 6 125 63 38.1 40 ─ 90 15.9 10 56 2.7 21 16000 2 TS4SBL TKY15D MK1KS
XDGX2270pp
AXD7000-050A03RB a 3 50 50 22 20 11 45 10.4 6.3 17 0.4 20.4 30000 1 TS4SBL TKY15D MK1KS
4.0 AXD7000-063A03RB
a 3 63 50 22 20 11 50 10.4 6.3 17 0.5 20.4 25000 1 TS4SBL TKY15D MK1KS
B Type
AXD7000R08004CB a 4 80 63 25.4 26 13 63 9.5 6 20 1.2 20.4 23000 1 TS4SBL TKY15D MK1KS

─
5.0
AXD7000R10005DB a 5 100 63 31.75 32 17 70 12.7 8 26 1.8 20.4 19000 1 TS4SBL TKY15D MK1KS
AXD7000R12506EB a 6 125 63 38.1 40 ─ 90 15.9 10 56 2.7 20.4 16000 2 TS4SBL TKY15D MK1KS
DCON
DC
APMX
LH
LF
y SHANK TYPE Right hand tool holder only.

Number of Teeth
* 1
Stock
Insert Max.
APMX
Corner Dimensions (mm)

Type
Order Number Allowable

Radius Revolution
RE R DC LF LH DCON (mm) (min-1) Clamp Wrench Anti-seize Insert
Screw Lubricant
B Type A Type
0.8 AXD7000R322SA32SA a 2 32 170 80 32 21 41000 TS4SB TKY15D MK1KS

─
3.2 AXD7000R402SA42SA a 2 40 170 80 42 21 36000 TS4SBL TKY15D MK1KS

XDGX2270pp
4.0 AXD7000R322SA32SB a 2 32 170 80 32 20.4 41000 TS4SB TKY15D MK1KS
─
5.0 AXD7000R402SA42SB a 2 40 170 80 42 20.4 36000 TS4SBL TKY15D MK1KS

(Note 2) When using the tool at high spindle speeds, ensure that the tool and chuck are correctly balanced.
(Note 3) Note for inserts with a corner radius of 3.0 and above, as corner radius increases the LF and LH dimensions decreases.
1 Clamp Torque (N • m) : TS4SB=3.5, TS4SBL=3.5
* 2 WT : Tool Weight
*
a : Inventory maintained in Japan.
11
Fig.1 BD Fig.2 BD
DCON DCON
L8
ø50 ø125
L8
KWW KWW
ø63
CBDP
ø80
CBDP
ø100
LF
LF
APMX
APMX
DAH DCCB
DCCB DC
DC Right hand tool holder only.
Cutter Diameter Set Bolt Geometry

For metric arbor DC
The cutter bore diameter DCON is indicated in millimetre. &50, &63 HSC10030H z x
&80 12035H z
KAPR :0° &100 16040H
GAMP :+11° T :+26°─ +29°
&125 MBA20040H x
y ARBOR TYPE GAMF :+26°─ +29° I :+11°
Number of Teeth
*1
Type (Fig.)
Stock
Max.
APMX
2
Dimensions (mm) *
Type
Order Number WT Allowable

(kg) Revolution
RE R DC LF DCON CBDP DAH BD KWW L8 DCCB (min-1) Clamp Wrench Anti-seize
(mm) Screw Lubricant Insert
AXD7000-050A03RA a 3 50 50 22 20 11 45 10.4 6.3 17 0.4 21 30000 1 TS4SBL TKY15D MK1KS
0.8 AXD7000-063A03RA
a 3 63 50 22 20 11 50 10.4 6.3 17 0.5 21 25000 1 TS4SBL TKY15D MK1KS
A Type
AXD7000-080A04RA a 4 80 63 27 23 13 63 12.4 7 20 1.2 21 23000 1 TS4SBL TKY15D MK1KS

─
3.2
AXD7000-100A05RA a 5 100 63 32 26 17 70 14.4 8 26 1.8 21 19000 1 TS4SBL TKY15D MK1KS
AXD7000-125B06RA a 6 125 63 40 40 ─ 90 16.4 9 56 2.7 21 16000 2 TS4SBL TKY15D MK1KS
XDGX2270pp
AXD7000-050A03RB a 3 50 50 22 20 11 45 10.4 6.3 17 0.4 20.4 30000 1 TS4SBL TKY15D MK1KS
4.0 AXD7000-063A03RB
a 3 63 50 22 20 11 50 10.4 6.3 17 0.5 20.4 25000 1 TS4SBL TKY15D MK1KS
B Type
AXD7000-080A04RB a 4 80 63 27 23 13 63 12.4 7 20 1.2 20.4 23000 1 TS4SBL TKY15D MK1KS

─
5.0
AXD7000-100A05RB a 5 100 63 32 26 17 70 14.4 8 26 1.8 20.4 19000 1 TS4SBL TKY15D MK1KS
AXD7000-125B06RB a 6 125 63 40 40 ─ 90 16.4 9 56 2.7 20.4 16000 2 TS4SBL TKY15D MK1KS
HSK63A
DC
ø63
APMX
LU
LF
y HSK63A SHANK TYPE Right hand tool holder only.

Number of Teeth
* 1
Stock
Max.
APMX
Dimensions (mm)
Type
Allowable
Order Number
Revolution
RE R DC LF LU (min-1) Clamp Anti-seize
(mm) Wrench Insert
Screw Lubricant
0.8 AXD7000R03202A-H63A a 2 32 127 80 21 41000 TS4SB TKY15D MK1KS
A Type
AXD7000R04002A-H63A a 2 40 132 85 21 36000 TS4SBL TKY15D MK1KS XDGX2270pp

─
3.2 AXD7000R05003A-H63A a 3 50 137 90 21 30000 TS4SBL TKY15D MK1KS

(Note 2) When using the tool at high spindle speeds, ensure that the tool and arbor are correctly balanced.
(Note 3) Note for inserts with a corner radius of 3.0 and above, as corner radius increases the LF and LU dimensions decreases.
(Note 4) No hole for data carrier.
1 Clamp Torque (N • m) : TS4SB=3.5, TS4SBL=3.5
* 2 WT : Tool Weight
*
12
INSERTS
P Steel Cutting Conditions (Guide):
:Stable Cutting :General Cutting :Unstable Cutting
Work Material N Aluminium Alloy Honing:
S Titanium Alloy F :Sharp E :Round
Stock Dimensions (mm)

Coated Carbide
Honing
Class
Shape Order Number
* Geometry
MP6120
MP9120
LC15TF
L INSL S BS RE
TF15
XDGX227008PDFR-GL G F a a 30 22.5 7 2 0.8
XDGX227016PDFR-GL G F a a 30 22.5 7 1.2 1.6
XDGX227020PDFR-GL G F a a 30 22.5 7 0.8 2
XDGX227024PDER-GL G F a a 30 22.5 7 0.8 2.4
XDGX227030PDFR-GL G F a a 28.8 22.5 7 0.8 3
XDGX227032PDFR-GL G F a a 28.8 22.5 7 0.6 3.2 L RE
XDGX227040PDFR-GL G F a a 27.5 22.5 7 0.9 4
BS
XDGX227050PDFR-GL G F a a 27 22.5 7 0.4 5
XDGX227008PDER-GLA G E a a 30 22.5 7 2 0.8 20°
XDGX227016PDER-GLA G E a a 30 22.5 7 1.2 1.6 30° S
XDGX227020PDER-GLA G E a a 30 22.5 7 0.8 2 INS
L
XDGX227024PDER-GLA G E a a 30 22.5 7 0.8 2.4
XDGX227030PDER-GLA G E a a 28.8 22.5 7 0.8 3
XDGX227032PDER-GLA G E a a 28.8 22.5 7 0.6 3.2
XDGX227040PDER-GLA G E a a 27.5 22.5 7 0.9 4
XDGX227050PDER-GLA G E a a 27 22.5 7 0.4 5
=
* GLA breaker corner R (RE) is designed with almost same corner R as a mechined corner R of workpiece.
Be careful because corner R (RE) has a different shape machined workpiece R.
*
y HOLDER AND INSERT CORNER RADIUS COMBINATION

A Holder B Holder
Holder AXD7000–pppppppA
AXD7000RppppppppA AXD7000–pppppppB
AXD7000RppppA-H63A AXD7000RppppppppB
R0.8 R1.6 R2.0 R3.0 R3.2 R4.0 R5.0
Insert
Corner
Radius
(RE) XDGX XDGX XDGX XDGX XDGX XDGX XDGX
227008PDFR-Gp 227016PDFR-Gp 227020PDFR-Gp 227030PDFR-Gp 227032PDFR-Gp 227040PDFR-Gp 227050PDFR-Gp
Not interchangeable with the corresponding inserts of the A type and B type holders.
a : Inventory maintained in Japan. (10 inserts in one case)
13
y Cutting Speed
Cutting Speed
Work Material Greade Breaker vc
(mm/min)
P Mild Steel
(SS400, S10C etc)
<180HB MP6120 GLA 200 (150─220)
Carbon Steel
Alloy Steel 180 ─ 280HB MP6120 GLA 200 (150─220)
(S45C, SCM440 etc)
N
LC15TF GL 1000 (200─3000)
Aluminium Alloy Si<5%
(A6061, A7075 etc)
TF15 GL 1000 (200─3000)
Aluminium Alloy 5%<Si<10%

(AC4B, ADC12, A390 etc) Si>10%
LC15TF GL 1000 (200─3000)
S Titanium Alloy
(Ti-6Al-4V etc)
MP9120 GLA 40 (30─60)

(mm) (mm)
32 40 50, 63, 80 100, 125
P < 5 < 0.18 < 0.2 < 0.2 < 0.2
< 10 < 0.15 < 0.18 < 0.18 < 0.18
<0.25 DC
< 15 < 0.12 < 0.15 < 0.15 < 0.15
< 20 < 0.1 < 0.12 < 0.12 ─
<5 < 0.18 < 0.2 < 0.2 < 0.2
< 10 < 0.15 < 0.18 < 0.18 < 0.18
Mild Steel <0.5 DC
<180HB GLA < 15 < 0.12 < 0.15 < 0.15 < 0.15
(SS400, S10C etc)
< 20 < 0.1 < 0.12 < 0.12 ─
<5 < 0.15 < 0.15 < 0.18 < 0.18
<0.75 DC < 10 < 0.12 < 0.12 < 0.15 < 0.15
< 15 < 0.1 < 0.1 < 0.12 < 0.12
<5 < 0.12 < 0.15 < 0.18 < 0.18
DC (Slot)
< 10 < 0.1 < 0.12 < 0.15 < 0.15
<5 < 0.18 < 0.2 < 0.2 < 0.2
< 10 < 0.15 < 0.18 < 0.18 < 0.18
<0.25 DC
< 15 < 0.12 < 0.15 < 0.15 < 0.15
< 20 < 0.1 < 0.12 < 0.12 ─
<5 < 0.18 < 0.2 < 0.2 < 0.2
Carbon Steel < 10 < 0.15 < 0.18 < 0.18 < 0.18
<0.5 DC
Alloy Steel 180 ─ 280HB GLA < 15 < 0.12 < 0.15 < 0.15 < 0.15
(S45C, SCM440 etc) < 20 < 0.1 < 0.12 < 0.12 ─
<5 < 0.15 < 0.15 < 0.18 < 0.18
<0.75 DC < 10 < 0.12 < 0.12 < 0.15 < 0.15
< 15 < 0.1 < 0.1 < 0.12 < 0.12
<5 < 0.12 < 0.15 < 0.18 < 0.18
DC (Slot)
< 10 < 0.1 < 0.12 < 0.15 < 0.15
(Note 1) The above cutting conditions are determined based on high workpiece and machine rigidity, where no vibration occurred. If vibrations
occur make adjustments according to the machining conditions.
• When the workpiece has poor clamping rigidity or when the machine rigidity or workpiece rigidity is low,vibrations can occur easily, if so, reduce the cutting conditions.
14

(mm) (mm)
32 40 50, 63, 80 100, 125
N < 5 < 0.35 < 0.4 < 0.4 < 0.4
< 10 < 0.3 < 0.35 < 0.35 < 0.35
<0.25 DC
< 15 < 0.25 < 0.3 < 0.3 < 0.3
< 20 < 0.2 < 0.25 < 0.25 < 0.25
<5 < 0.35 < 0.35 < 0.4 < 0.4
< 10 < 0.3 < 0.3 < 0.35 < 0.35
<0.5 DC
< 15 < 0.25 < 0.25 < 0.3 < 0.3
Aluminium Alloy < 20 < 0.2 < 0.2 < 0.25 < 0.25
(A6061, A7075 etc)
Si<5% GL
<5 < 0.3 < 0.3 < 0.35 < 0.35
< 10 < 0.25 < 0.25 < 0.3 < 0.3
<0.75 DC
< 15 < 0.2 < 0.2 < 0.25 < 0.25
< 20 < 0.15 < 0.15 < 0.2 < 0.2
<5 < 0.25 < 0.3 < 0.35 < 0.35
< 10 < 0.2 < 0.25 < 0.3 < 0.3
DC (Slot)
< 15 < 0.15 < 0.2 < 0.25 < 0.25
< 20 < 0.1 < 0.15 < 0.2 < 0.2
<5 < 0.35 < 0.4 < 0.4 < 0.4
< 10 < 0.3 < 0.35 < 0.35 < 0.35
<0.25 DC
< 15 < 0.25 < 0.3 < 0.3 < 0.3
< 20 < 0.2 < 0.25 < 0.25 < 0.25
<5 < 0.35 < 0.35 < 0.4 < 0.4
< 10 < 0.3 < 0.3 < 0.35 < 0.35
<0.5 DC
Aluminium Alloy < 15 < 0.25 < 0.25 < 0.3 < 0.3
(AC4B etc) < 20 < 0.2 < 0.2 < 0.25 < 0.25
5%<Si<10%
GL
Si>10% <5 < 0.3 < 0.3 < 0.35 < 0.35
Aluminium Alloy
(ADC12, A390 etc) < 10 < 0.25 < 0.25 < 0.3 < 0.3
<0.75 DC
< 15 < 0.2 < 0.2 < 0.25 < 0.25
< 20 < 0.15 < 0.15 < 0.2 < 0.2
<5 < 0.25 < 0.3 < 0.35 < 0.35
< 10 < 0.2 < 0.25 < 0.3 < 0.3
DC (Slot)
< 15 < 0.15 < 0.2 < 0.25 < 0.25
< 20 < 0.1 < 0.15 < 0.2 < 0.2
S <5 < 0.1 < 0.12 < 0.12 ─

< 10 < 0.1 < 0.12 < 0.12 ─
<0.25 DC
< 15 < 0.1 < 0.12 < 0.12 ─
< 20 < 0.1 < 0.12 < 0.12 ─
<5 < 0.1 < 0.12 < 0.12 ─
< 10 < 0.1 < 0.12 < 0.12 ─
<0.5 DC
Titanium Alloy < 15 < 0.1 < 0.12 < 0.12 ─
GLA
(Ti-6Al-4V etc) < 20 ─ < 0.1 < 0.1 ─
<5 < 0.1 < 0.12 < 0.12 ─
< 10 < 0.1 < 0.12 < 0.12 ─
<0.75 DC
< 15 < 0.1 < 0.12 < 0.12 ─
< 20 ─ < 0.1 < 0.1 ─
<5 < 0.08 < 0.08 < 0.08 ─
DC (Slot)
< 10 < 0.05 < 0.08 < 0.08 ─
(Note 1) The above cutting conditions are determined based on high workpiece and machine rigidity, where no vibration occurred. If vibrations
occur make adjustments according to the machining conditions.
• When the workpiece has poor clamping rigidity or when the machine rigidity or workpiece rigidity is low,vibrations can occur easily, if so, reduce the cutting conditions.
15
y RAMPING/HELICAL CUTTING
Through holes
a RAMPING a HELICAL
L CUTTING Pitch
(P)
APMX
L=
tan %
RMPX
APMX
DC DC
Hole
diameter
(DH)
RAMPING/HELICAL CUTTING (ALUNIMIUM ALLOY)
Ramping Helical Milling
Type DC RE Type DC RE
(mm) (mm) L (mm) (mm) DH min. P max.
RMPX (mm) *1 (mm) (mm)
0.8 - 2.4 19 61 0.8 - 2.4 41 8

32 32
3,3.2 18 65 3, 3.2 41 7
0.8 - 2.4 14 85 0.8 - 2.4 57 10
40 40
3, 3.2 13 91 3, 3.2 57 9
0.8 - 2.4 10 120 0.8 - 2.4 77 12
50 50
3, 3.2 9 133 3, 3.2 77 11
0.8 - 2.4 8 150 0.8 - 2.4 103 13
A type 63 A type 63
3, 3.2 7 172 3, 3.2 103 12
0.8 - 2.4 6 200 0.8 - 2.4 137 14
80 80
3, 3.2 5 241 3, 3.2 137 12
0.8 - 2.4 4 301 0.8 - 2.4 177 14
100 100
3, 3.2 4 301 3, 3.2 177 13
0.8 - 2.4 3 401 0.8 - 2.4 227 15
125 125
3, 3.2 3 401 3, 3.2 227 13
32 4, 5 18 63 4 41 7
32
40 4, 5 11 105 5 41 6
50 4, 5 8 146 4 57 9
40
B type 63 4, 5 6 195 5 57 8
80 4, 5 4 292 4 77 10
50
100 4, 5 3 390 5 77 9
125 4, 5 2 585 4 103 10
63
B type 5 103 10
4 137 11
80
5 137 10
4 177 11
100
5 177 10
4 227 11
125
5 227 11
(Note) The recommended ramping feed is 0.05mm/tooth or under.
1 L (Max. Depth of Cut =15 / tan %). Cutters' moving distance until depth of cut reaches APMX at a maximum ramping angle.
* Maximum depth of cut A type is 21mm, B type is 20.4mm.
2 The maximum diameter when machining a blind hole with a flat face using a corner radius of 0.8mm for A type and 4mm for B type.
* Other than that, find with the below formula.
{(cutting edge diameter DC) ─ (corner radius) ─ 0.3)}×2
3 The minimum diameter when machining a blind hole with a flat face using a corner radius of 0.8mm for A type and 4mm for B type.
{(cutting edge diameter DC) ─ (corner radius) ─ (Width of wiper edge BS) ─ 0.1)}×2
y Max. Drilling Depth (Alunimium Alloy)

Insert
corner radius Max. Drilling Depth (mm)
Type
RE AXD7000 can be effectively used for
(mm)
pocket machining without the need
0.8 ─ 2.4 5 for a prepared hole.
Type A
3, 3.2 4.5
4 4
Type B
5 3.5
16
Blind holes,
Flat bottom
a HELICAL
CUTTING Pitch
(P)
DC
Hole
diameter
(DH)
RAMPING/HELICAL CUTTING (ALUNIMIUM ALLOY)
Helical Cutting (Blind Hole, Flat Bottom)
DC RE BS
Type (mm) (mm) (mm) DH max.
(mm)
*2 P max.
(mm)
DH min.
(mm)
*3 P max.
(mm)
0.8 2 61.9 20 58.3 20

1.6 1.2 60.3 19 58.3 19
2 0.8 59.5 18 58.3 18
32 58.7 18 58.3 18
2.4 0.4
3 0.8 57.5 17 56.2 17
3.2 0.6 57.1 17 56.2 17
0.8 2 77.9 20 74.3 20
1.6 1.2 76.3 19 74.3 19
2 0.8 75.5 18 74.3 18
40
2.4 0.4 74.7 18 74.3 18
3 0.8 73.5 17 72.2 17
3.2 0.6 73.1 17 72.2 17
0.8 2 97.5 20 94.1 20
1.6 1.2 95.9 19 94.1 19
2 0.8 95.1 18 94.1 18
50
2.4 0.4 94.3 18 94.1 18
3 0.8 93.1 17 92.1 17
3.2 0.6 92.7 17 92.1 17
0.8 2 123.5 20 120.1 19
1.6 1.2 121.9 19 120.1 19
2 0.8 121.1 18 120.1 18
A type 63
2.4 0.4 120.3 18 120.1 18
3 0.8 119.1 17 118 16
3.2 0.6 118.7 17 118 16
0.8 2 157.5 19 154.1 18
1.6 1.2 155.9 19 154.1 18
2 0.8 155.1 18 154.1 18
80
2.4 0.4 154.3 18 154.1 18
3 0.8 153.1 16 152 16
3.2 0.6 152.7 16 152 16
0.8 2 197.5 18 194.1 18
1.6 1.2 195.9 18 194.1 18
2 0.8 195.1 18 194.1 18
100
2.4 0.4 194.3 18 194.1 18
3 0.8 193.1 15 192 15
3.2 0.6 192.7 15 192 15
0.8 2 247.5 18 244.1 17
1.6 1.2 245.9 17 244.1 17
2 0.8 245.1 17 244.1 17
125
2.4 0.4 244.3 17 244.1 17
3 0.8 243.1 15 242 15
3.2 0.6 242.7 15 242 15
4 0.9 55.5 16 54 16
32 53.5 15 53.1 15
5 0.4
4 0.9 71.5 16 70 16
40
5 0.4 69.5 15 69 14
4 0.9 91.1 15 89.8 15
50 89.1 14 88.9 14
5 0.4
4 0.9 117.1 14 115.8 14
B type 63 115.1 13 114.9 13
5 0.4
4 0.9 151.1 14 149.8 13
80
5 0.4 149.1 12 148.9 12
4 0.9 191.1 13 189.8 13
100
5 0.4 189.1 12 188.8 12
4 0.9 241.1 13 239.8 13
125
5 0.4 239.1 12 238.8 12
(Note) The recommended ramping feed is 0.05mm/tooth or under.
1 L (Max. Depth of Cut =15 / tan %). Cutters' moving distance until depth of cut reaches APMX at a maximum ramping angle.
* Maximum depth of cut A type is 21mm, B type is 20.4mm.
2 The maximum diameter when machining a blind hole with a flat face using a corner radius of 0.8mm for A type and 4mm for B type.
{(cutting edge diameter DC) ─ (corner radius) ─ 0.3)}×2
3 The minimum diameter when machining a blind hole with a flat face using a corner radius of 0.8mm for A type and 4mm for B type.
{(cutting edge diameter DC) ─ (corner radius) ─ (Width of wiper edge BS) ─ 0.1)}×2
17
y CAUTION FOR USE
Procedure for attaching inserts
1) Clean the seat by air blowing or with a brush before installing the insert.
2) Tighten the clamp screw using the accessory wrench while pressing the insert against the seat.
3) Tighten the clamp screw as shown in Figure 1.
4) Coat the clamp screw with anti-seize compound and tighten it to the specified tightening torque.
The tightening torque is shown below. 1st
AXD7000 3.5N•m(2.58ft•lb)
AXD4000 1.5N•m(1.11ft•lb)
5) The clamp screw is an important part in ensuring safety.
Purchase an official product from Mitsubishi Materials. 2nd
When using over the revolution shown in Table 2, replacing the clamp screw simultaneously with
insert replacement is recommended.
Fig.1
Type AXD4000 AXD7000
Cutting Edge Diameter DC(mm) ø20 ø25 – ø125 ø32 ø40 – ø125
Clamp Screw Number TS3SBS TS3SB TS4SB TS4SBL
L
Overall Length L(mm) 6.5 8 9 10.5
6) Check that there is no clearance at the insert seat surface.
Installation of arbor type

1) Clean carefully the inside and face of the hole and the arbor face before installing the body to the arbor.
2) Set the body at the arbor and tighten it with the accessory. Refer to the table shown below for the tightening torque.
3) The set bolt supplied with the AXD is a special coolant through compatible nozzle. Be careful not to lose it.
AXD4000 AXD7000
Geometry Set Bolt Clamp Torque Cutting Edge Diameter Fig Geometry Set Bolt Clamp Torque Cutting Edge Diameter Fig
(N • m) DC(mm) (N•m) DC(mm)
Fig.1 Fig.2 Fig.3 HFF08043H 11 ø40 1 Fig.1 Fig.2 HSC10030H 40 ø50, ø63 1
HSC10030H 40 ø50, ø63 2 HSC12035H 80 ø80 1
HSC12035H 80 ø80 2 HSC16040H 150 ø100 1
HSC16040H 150 ø100 2 MBA20040H 320 ø120 2
MBA20040H 320 ø120 3
Table 1 Max. Allowable Revolution

AXD4000
Cutting Edge Diameter DC(mm) ø25 ø32 ø40 ø50 ø63 ø80 ø100 ø125
Max. Allowable Revolution (min-1) 49000 48000 41000 35000 30000 27000 23000 20000
AXD7000
Cutting Edge Diameter DC(mm) ø32 ø40 ø50 ø63 ø80 ø100 ø125
Max. Allowable Revolution (min-1) 41000 36000 30000 25000 23000 19000 16000
a Even when operating under the maximum allowable spindle speed, if the spindle speed is equal to or higher than the values shown in table 2, it is
recommended that the balance quality (with the arbor or milling chuck) conforms to G6.3 or betterbased on ISO1940. It is also recommended to replace the
clamp screws with new ones when changing inserts. Furthermore,ensure to use machines that are provided with safety measures in case of cutter breakage.
(Note) The balance quality of the holder (without inserts and clamp screws) is G6.3 or better at 10,000min-1.
Table 2 Maximum spindle speed when balancing with the arbor or milling chuck has not been achieved
AXD4000
Cutting Edge Diameter DC(mm) ø25 ø32 ø40 ø50 ø63 ø80 ø100 ø125
Max. Allowable Revolution (min-1) 12000 9500 7600 6000 4800 3800 3000 2400
AXD7000
Cutting Edge Diameter DC(mm) ø32 ø40 ø50 ø63 ø80 ø100 ø125
Max. Allowable Revolution (min-1) 9500 7600 6000 4800 3800 3000 2400
a When setting the spindle speed, take into consideration the maximum allowable spindle speed of the arbor or milling chuck.
a Use the specified set bolt when using the arbor type with through coolant.
a The inserts have sharp cutting edges and handling them with bare hands may cause injuries.
Always wear safety gloves whenhandling the indexable inserts.
18
Technical Data
Excellent Wall Accuracy

Specially designed G-class inserts with a helical cutting edge for excellent wall accuracy.
Wall surface accuracy δ (!m)

Wall surface accuracy δ (!m)
45 45
δ Convetional 35 Convetional
35
tooling tooling
Depth of cut per pass 30 30
25 25
20 20
15
AXD4000 15
10 10
AXD7000
5 5
0 5 10 15 20 0 5 10 15 20
Depth of cut per pass (mm) Depth of cut per pass (mm)
<Cutting conditions> <Cutting conditions>
Tool : AXD4000R403SA42SA Tool : AXD7000R402SA42SA
Insert : XDGX175008PDFR-GL Insert : XDGX227008PDFR-GL
Grade : TF15 Grade : TF15
Workpiece : JIS A7075 Workpiece : JIS A7075
Cutting speed : 1000m/min Cutting speed : 2500m/min
Feed per tooth : 0.2mm/tooth Feed per tooth : 0.2mm/tooth
Width of cut : 3mm Width of cut : 3mm
Cutting mode : Wet Cutting mode : Wet
Low Resistance Inserts

An optimised helical flank and flank angle offers cutting edge <Cutting conditions>
strength and provides a large rake angle to reduce cutting Tool : AXD4000-050A04RA Cutting speed : 1000m/min
AXD7000-050A03RA Feed per tooth : 0.2mm/tooth
resistance. Additionally a convex cutting edge is incorporated Insert : XDGX175008PDFR-GL Width of cut : 25mm
to ensure effective chip flow. XDGX227008PDFR-GL Depth of cut : 10mm
Grade : TF15 Cutting mode : Wet
Workpiece : JIS A7075 Single tooth
Cutting resistance
3000 3000
AXD4000 AXD7000
Power consumption (N)
Power consumption (N)
2500 Competitor A 2500 Competitor A Convex cutting edge

Competitor B Competitor B
2000 2000
1500 1500
1000 1000
500 500
Helical flank
0 0
Principal force Feed force Back force Principal force Feed force Back force
Comparison of surface finishes Cutting performance on Ti-6AL-4V

Improved surface finishes by reducing feed mark Stable tool life under high-load conditions
Conventional AXD4000-GM, TF15 Conventional AXD4000-GM, MP9120
Ra 0.675μm Rz 3.725μm Ra 0.120μm Rz 1.132μm After 0.4m of machining After 0.8m of machining
<Cutting conditions> <Cutting conditions>
Tool : AXD4000-050A04RA Width of cut : 30mm Tool : AXD4000-050A04RA Width of cut : 40mm
Insert : XDGX175004PDFR-GM Depth of cut : 0.5mm Insert : XDGX175004PDER-GM Depth of cut : 2mm
Grade : TF15 Cutting mode : Wet Grade : MP9120 Cutting mode : Wet (Int. and Ext.)
Workpiece : JIS A7075 Single tooth Workpiece : Ti-6Al-4V Single tooth
Cutting speed : 1000m/min Cutting speed : 30m/min
Feed per tooth : 0.15mm/tooth Feed per tooth : 0.1mm/tooth
19
Cutting Performance
Cutting of aluminium alloy cast iron : Si content 9%
2.3 times longer tool life due to tougher cutting edge & PVD coating
MP9120 GM breaker
JL breaker
Conventional
Conventional
0 50 100 150 200 250 300

Tool life (min)
<Cutting conditions>
Workpiece : aluminium alloy cast iron : Si content 9%
Tool : AXD4000-040A02RA
Insert : XDGX175008PDER-GM
Cutting speed : 960m/min
Feed : 0.1mm/tooth
Depth of cut : ap=6.0mm ae=33mm
Cutting mode : Wet
20
APPLICATION EXAMPLES
Tool AXD4000-050A02RA AXD4000R322SA32SA
Insert (Grade) XDGX175030PDFR-GL(TF15) XDGX175030PDFR-GL(TF15)
JIS A7075 JIS A7050
Workpiece
Cutting Conditions
Spindle speed (min-1) 27000 13000

Cutting Speed (m/min) 4240 1300
Feed per Tooth (mm/tooth) 0.285 0.2
Depth of Cut (mm) 6 12
Width of Cut (mm) 50 20
Metal Removal Rate (cm3/min) 4620 1250
Cutting mode Wet Wet
Machine Spindle Type M/C-HSK80F M/C-BT50
Although tool overhang was significant, the low cutting Compared with conventional products, tool rigidity is high,
Result resistance compared with conventional products enabled obtaining an excellent surface finish.
stable milling.
Tool AXD4000R12507EA AXD7000-050A03RB

JIS A5052 JIS A7075
Workpiece
Cutting Conditions

Cutting mode Wet MQL
Machine Spindle Type M/C-BT50 M/C-HSK63/80A
Compared with conventional products, cutting resistance AXD displayed lower cutting resistance and achieved a
Result is low, and feed rate per tooth was improved by 20%. high metal removal rate of up to 9720cm3/min.
Please note that the machining performed in the application examples is dependent on the rigidity of the machine used and the rigidity of the
workpiece and clamping.
21
JIS A7075 JIS A7075
Workpiece
Cutting Conditions

Cutting mode Wet Wet
Machine Spindle Type M/C-BT50 M/C-HSK63A
Clamping rigidity of the inserts was higher than a AXD achieved excellent results with a vertical wall
Result conventional product, thus allowing stable 5-axis machining. accuracy of under 0.007mm.

Insert (Grade) XDGX175008PDER-GM(MP9120) XDGX175008PDER-GM(MP9120)
Ti-6Al-4V JIS-AC4A: Si content 8-10%
Workpiece
Spindle speed (min-1)

Cutting Conditions
190 8790
Depth of Cut (mm) 2 2.5
Cutting mode Wet External coolant
Machine Type Vertical 3 axis Vertical
AXD achieved double tool life compared to conventional Aluminium alloy containing Si tends to cause tool
Result products. damage, but the MP9120 inserts gave double the tool
life compared to conventional grades.
22
AXD For Machining of Aluminium and Titanium Alloys
AXD
For Your Safety

aDon't handle inserts and chips without gloves. aPlease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aPlease use safety
covers and wear safety glasses. aWhen using compounded cutting oils, please take fire precautions. aWhen attaching inserts or spare parts, please use only the correct wrench or driver. aWhen using
rotating tools, please make a trial run to check run-out, vibration and abnormal sounds etc.
MITSUBISHI MATERIALS CORPORATION

Overseas Sales Dept, Asian Region
KFC bldg., 8F, 1-6-1 Yokoami, Sumida-ku, Tokyo 130-0015, Japan
TEL +81-3-5819-8771 FAX +81-3-5819-8774
Overseas Sales Dept, European & American Region
KFC bldg., 8F, 1-6-1 Yokoami, Sumida-ku, Tokyo 130-0015, Japan
TEL +81-3-5819-8772 FAX +81-3-5819-8774
http://www.mitsubishicarbide.com/en/
(Tools specifications subject to change without notice.)
EXP-10-E018
2016.4.E( - )

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TOOLS NEWS 2016.

For Machining of Aluminium and Titanium Alloys

Multi functional milling cutter

m Helical milling nFace milling

Designed for high speed, efficiency and safety

Insert displacement (!m)

High Spindle Speeds Possible

Double AFI mechanism

High Balance Quality

Oxidation temperature (Cº)

TF15 (micro-grain cemented carbide)

Improved fracture resistance Low cutting resistance breaker

Use of AXD4000 and AXD7000

Low Machine Power High

<ALUMINIUM ALLOY TO DIFFICULT-TO-CUT MATERIAL CUTTING> Finishing Roughing

y SHANK TYPE Right hand tool holder only.

Radius Order Number Allowable

AXD4000R322SA32SA a 2 32 150 50 32 15.5 48000 1 TS3SB TKY08D MK1KS

3.2 AXD4000R322SA32LA a 2 32 200 80 32 15.5 48000 1 TS3SB TKY08D MK1KS

AXD4000R322SA32SB a 2 32 150 50 32 14.8 48000 1 TS3SB TKY08D MK1KS

5.0 AXD4000R322SA32LB a 2 32 200 80 32 14.8 48000 1 TS3SB TKY08D MK1KS

a : Inventory maintained in Japan.

Cutter Diameter Set Bolt Geometry

Clamp Wrench Anti-seize

AXD4000-050A04RA a 4 50 50 22 20 11 45 10.4 6.3 17 0.4 15.5 35000 2 TS3SB TKY08D MK1KS

AXD4000-063A05RA a 5 63 50 22 20 11 50 10.4 6.3 17 0.6 15.5 30000 2 TS3SB TKY08D MK1KS

AXD4000-050A04RB a 4 50 50 22 20 11 45 10.4 6.3 17 0.4 14.8 35000 2 TS3SB TKY08D MK1KS

AXD4000-063A05RB a 5 63 50 22 20 11 50 10.4 6.3 17 0.6 14.8 30000 2 TS3SB TKY08D MK1KS

Clamp Wrench Anti-seize

AXD4000-050A04RA a 4 50 50 22 20 11 45 10.4 6.3 17 0.4 15.5 35000 2 TS3SB TKY08D MK1KS

AXD4000-063A05RA a 5 63 50 22 20 11 50 10.4 6.3 17 0.6 15.5 30000 2 TS3SB TKY08D MK1KS

AXD4000-050A04RB a 4 50 50 22 20 11 45 10.4 6.3 17 0.4 14.8 35000 2 TS3SB TKY08D MK1KS

AXD4000-063A05RB a 5 63 50 22 20 11 50 10.4 6.3 17 0.6 14.8 30000 2 TS3SB TKY08D MK1KS

Stock Dimensions (mm)

y Holder And Insert Corner Radius Combination

a : Inventory maintained in Japan. (10 inserts in one case)

1st recommendation for machining aluminium alloys is GL breaker.

Selection of insert according to cutting edge

Selection of insert according to wear resistance

P Mild Steel <180HB MP6120 GM 200 (150─220)

Aluminium Alloy 5%<Si<10%

RECOMMENDED CUTTING CONDITIONS

y RAMPING/HELICAL CUTTING Blind holes,

Ramping Helical Milling (Blind Hole, Flat Bottom) Helical Milling

0.4─ 1.2 20.7° 42 37.1 2 14 36.1 14 22 2

4 17.5° 47 31.5 10 31.8 10 22 1

y Max.Drilling Depth (Aluninium Alloy)

<FOR ALUMINIUM ALLOY> Finishing Roughing

Order Number WT Allowable

AXD7000-050A03RA a 3 50 50 22 20 11 45 10.4 6.3 17 0.4 21 30000 1 TS4SBL TKY15D MK1KS

AXD7000R08004CA a 4 80 63 25.4 26 13 63 9.5 6 20 1.2 21 23000 1 TS4SBL TKY15D MK1KS

AXD7000R08004CB a 4 80 63 25.4 26 13 63 9.5 6 20 1.2 20.4 23000 1 TS4SBL TKY15D MK1KS

y SHANK TYPE Right hand tool holder only.

Corner Dimensions (mm)

Order Number Allowable

0.8 AXD7000R322SA32SA a 2 32 170 80 32 21 41000 TS4SB TKY15D MK1KS

3.2 AXD7000R402SA42SA a 2 40 170 80 42 21 36000 TS4SBL TKY15D MK1KS

5.0 AXD7000R402SA42SB a 2 40 170 80 42 20.4 36000 TS4SBL TKY15D MK1KS

Cutter Diameter Set Bolt Geometry

Order Number WT Allowable