Actuators
FCD A 00-10 xx
FCD A 00-15 xx
FCD A 01-15 xx
ACTUATORS
Manufacturer / owner of the
EC type-examination certificate
Schimpf Antriebstechnik
Waldenbuch / Germany
Technical description Application
The DUNGS Flow Control Drive ac- The Flow Control Drive actuators are
tuators are programmable, electron- used to control motor-driven control
ic actuators with 3-point step as well and throttle valves.
as analogue control. The three de-
sign sizes cover a torque range up In combination with the FCV-A air
to 35 Nm. Due to the robust die-cast control valves and FCV-G gas control
housing with optical position indicator valves, the FCD actuators form an ideal
in the cover, the actuators achieve a combination. Flow rates of air or gas
Printed in Germany • Edition 2022.08 • No. 297694
high protection category. Together can therefore be precisely controlled.
with the integrated heating, the actua-
tors are also suitable for extreme am- Certification
bient conditions. CE
1 … 16
Actuators
FCD A 00-10 xx
FCD A 00-15 xx
FCD A 01-15 xx
Product description • End positions freely programmable
The DUNGS Flow Control Drive actu- for min. and max. position. End posi-
ators FCD A xx-xx xx are suitable for tions are signalled via potential-free
precise control and adjustment of mo- relay change-over contacts.
tor-driven control and throttle valves. • Potential-free relay change-over
In conjunction with an air or gas con- contact for evaluation of operational
trol valve (FCV G/FCV A) or a compa- readiness.
rable actuator, flow rates can be pre- • Depending on the design size, two
cisely controlled: (only FCD A 00-10 xx) or three ad-
• Three design sizes cover torques ditional position cam switches are
from 3 Nm to 35 Nm. available.
• The integrated step motor in combi- • The contacts are wired to the con-
nation with the micro-controller con- necting terminals potential-free.
trol enables a high-precision control. • The actuators have additional, di-
• Device properties and parameters verse setting options and features.
are set directly on the device. • Simple parametrisation / setting by
• As standard, the signal for posi- rotary switch / button directly on the
tioning the FCD actuators can be device: running time, direction of ro-
switched to during operation: tation, ramp times and hysteresis.
• 3-point-step signal • Robust aluminium housing, protec-
• Setpoint specification: tion class IP 65 and integrated heat-
0/4-20 mA or 0/2-10 V ing ensure smooth and continuous
• Optical position indicator in the hous- operation even under difficult condi-
ing cover and electronic position tions.
feedback (0/4-20 mA or 0/2-10 V).
2 … 16
Actuators
FCD A 00-10 xx
FCD A 00-15 xx
FCD A 01-15 xx
Certification / Approvals
2014/35/EU Low Voltage Directive Conformity with the requirements
2014/30/EU EMC directive for Great Britain (UK).
2011/65/EU RoHS Available from 2022/12
DIN EN 16340: 2014-10
DIN EN 60730-1: 2021-06
Technical data
FCD A 00-10 FCD A 00-15 FCD A 01-15
Max. torque 4 Nm 12 Nm 35 Nm
Runtime 15 - 60 s / 90° 25 - 90 s / 90° 25 - 90 s / 90°
Max. rotation angle 110°
Voltage AV variant 90 - 260 VAC, 50/60 Hz
Voltage DC variant 18 - 30 VDC
Power consumption DC: max. 200 mA DC: max. 250 mA DC: max. 450 mA
AC: max. 5 VA AC: max. 6 VA AC: max. 15 VA
Protection class IP 65
Ambient temperature -20 °C to 60 °C
Weight 0.8 kg 1.6 kg 2.2 kg
Dimensions 114 x 82 x 93 mm 135 x 108 x 122 mm 176 x 111 x 142 mm
3 pcs. M16 x 1.5 mm 2 pcs. M20 x 1.5 mm 2 pcs. M20 x 1.5 mm
Cable entry
Ø 5 - 9 mm Ø 9 - 13 mm Ø 9 - 13 mm
Housing Cast aluminium
Shaft connection 7 x 7 x 7.5 mm 9 x 9 x 9.5 mm 9 x 9 x 9.5 mm
Square socket Square socket Square socket
3 … 16
Actuators
FCD A 00-10 xx
FCD A 00-15 xx
FCD A 01-15 xx
Technical data
FCD A 00-10 FCD A 00-15 FCD A 01-15
Adoption F03, PCD* Ø 30, 4 x M5, F03, F05, PCD* Ø 4 x M6 F07, PCD* Ø 50, 4 x M5,
PCD* Ø 50, 2 x M6 PCD* Ø 50, 4 x M6
Service life 500,000 cycles under full load, 2,000,000 cycles at 60 % load
Programming / Operation and programming via switches and keyboard in the device
operation Control devices can be accessed when the housing is open
Three-point-step control Open & close via potential-free inputs
Control release switches between 3-point step and analogue control
Adjustable start ramp
Analogue control 0/4 - 20 mA Selectively 0/4 - 20 mA or 0/2 - 10 V
Analogue operating mode Control release switches between 3-point step and analogue control
up to 1,000 steps/90°:
• adjustable step size
• adjustable averaging for analogue input
• adjustable safe position
• adjustable ramp
Position feedback 0/4 - 20 mA Selectively 0/4 - 20 mA or 0/2 - 10 V
Min./max. end positions End positions freely programmable for min. and max. position on the device
End positions are signalled via relay outputs (change-over contacts)
Free cam switch Two adjustable cam Two adjustable cam Three adjustable cam
switches, NO or NC switches, potential-free switches, potential-free
selectable via slide switch change-over contacts change-over contacts
Status message Relay output for reporting operational readiness
Potential-free change-over contacts
*PCD (Pitch Circle Diameter)
4 … 16
Actuators
FCD A 00-10 xx
FCD A 00-15 xx
FCD A 01-15 xx
Technical data
FCD A 00-10 FCD A 00-15 FCD A 01-15
Electric specifications Analogue position feedback
of the inputs and outputs Power source: max. 12 V output voltage, load max. 500 Ω
Voltage source: max. 12 V output voltage, max. 30 mA current
Analogue setpoint specification
max. input voltage: 12 V, current input, load 500 Ω
Relay outputs
Switching load AC: max. 250 V, 500 mA, Ohmic load
Switching load DC max. 220 V, 500 mA, Ohmic load
Cam switch
Switching load AC: max. 250 V, 500 mA, Ohmic load
max. 250 V, 250 mA, inductive load
Switching load DC: 30 V, 1,000 mA, Ohmic load
max. 125 V, 100 mA, Ohmic load
30 V, 500 mA, Ohmic load
max. 125 V, 30 mA, Ohmic load
3-Point-step, release signal for inputs
AC variant: 90 - 260 VAC, max. current 5 mA
DC variant: 18 - 30 VDC, max. current 10 mA
Other product features Mechanical position display in the housing cover
Heating with thermostat
5 … 16
Actuators
FCD A 00-10 xx
FCD A 00-15 xx
FCD A 01-15 xx
Electrical connection
Type code FCD
FCD A XX-XX XX
Mains voltage
AC 90 - 260 VAC, 50/60 Hz
DC 18 - 30 VDC
Design size / torque
A 00-10 Electronic actuator, max. 4 Nm
A 00-15 Electronic actuator, max. 12 Nm
A 01-15 Electronic actuator, max. 35 Nm
FCD
Flow-Control Drive
For example: “FCD-A 00-15 AC”
6 … 16
Actuators
FCD A 00-10 xx
FCD A 00-15 xx
FCD A 01-15 xx
Type Ordering No. Torque Mains voltage
FCD A 00-10 AC 293905 4 Nm 90 - 260 VAC, 50/60 Hz
FCD A 00-10 DC 293907 4 Nm 18 - 30 VDC
FCD A 00-15 AC 293334 12 Nm 90 - 260 VAC, 50/60 Hz
FCD A 00-15 DC 293911 12 Nm 18 - 30 VDC
FCD A 01-15 AC 293916 35 Nm 90 - 260 VAC, 50/60 Hz
FCD A 01-15 DC 293917 35 Nm 18 - 30 VDC
Dimensions [mm]
a a c c
d d
b b
Type Dimensions [mm]
a b c d
FCD A 00-10 xx 82.6 92.5 101.4 52.5
FCD A 00-15 xx 108.0 122.0 134.0 70.0
FCD A 01-15 xx 111.0 142.0 167.0 84.0
7 … 16
Actuators
FCD A 00-10 xx
FCD A 00-15 xx
FCD A 01-15 xx
Dimensions of the mechanical fastening
□7+0,02 □9+0,03
□7+0,02 F03* □9 +0,03
F05* F03*
F03* F05* F03*
PCD Ø 50
PCD
2xM6Ø 50
2xM6
PCD Ø 36
PCD
4xM5Ø 36
4xM5 PCD Ø 50
PCD
4xM6Ø 50
4xM6
FCD A 00-10 FCD A 00-15
□9+0,02
□9 +0,02
F07* F05*
F07* F05*
PCD Ø 50
PCD
4xM6Ø 50
4xM6
FCD A 01-15
*Details in accordance with ISO 5211
8 … 16
Actuators
FCD A 00-10 xx
FCD A 00-15 xx
FCD A 01-15 xx
Installation instructions This assignment is based on a max- as standard must be replaced. Spe-
The FCD A 00-10 actuator is suita- imum differential pressure [∆pmax] of cial shaft flanges are also required to
ble for operating Rp threaded valves 500 mbar. adapt the drive shaft.
(DMK control valves ) up to a nominal
diameter of 2". For control valves in Accessories Flange plates for mounting on
flanged version, the actuator FCD A The DUNGS Flow Control Drive actu- DMK motor-driven valves
00-15 xx can be used up to a nominal ators of the FCD A xx-xx xx series are In the following, it is apparent which
flow diameter of ≤ 80 mm. The FCD A naturally also suitable for controlling flange plate is required to adapt an
01-15 xx actuator is suitable for a the DUNGS DMK motor-driven valves FCD actuator to a corresponding
nominal flow diameter ≥ 100 mm up to and other control valves. To adapt the DMK control valve.
and including a nominal flow diameter FCD actuators to the DMK motor-driv-
of 200 mm. en valves, the flange plate installed
FCD flange plate with 28 x 28 mm hole pattern Order no. DMK
Order no. 297477
4 x Ø 6,5 221041 252403
3 5
222619 252404
Ø 5,5 222620 254011
222621 254015
225975 254016
225978 254018
225981 254019
28 225982 254020
225983 254719
Ø 22 Ø 50
225984 254733
225985 255724
225986 257088
A 225987 258048
225988 258792
70 A 28
225989 264382
225990 264383
225992 264384
252400 264385
252401 264386
70 252402
9 … 16
Actuators
FCD A 00-10 xx
FCD A 00-15 xx
FCD A 01-15 xx
FCD flange plate with 38 x 28 mm hole pattern Order no. DMK
Order no. 297478
221047 222615
4 x Ø 6,5
3 5 221052 222616
221057 222617
Ø 5,5
221352 222618
222608 237611
222609 237612
222610 237613
38
222611 270303
Ø 22 Ø 50 222612 270304
222613 270305
222614 270306
70 A 28
70
10 … 16
Actuators
FCD A 00-10 xx
FCD A 00-15 xx
FCD A 01-15 xx
Shaft plates for mounting on DMK FCD actuator to a corresponding
motor-driven valves DMK control valve.
In the following, it is apparent which
shaft flange is required to adapt an
FCD shaft flange □ 7 mm, Ø 8 mm Order no. DMK DMK FCD
Order no. 297479 Size Actuator
221041
221047
□7
221052
221057
Ø 9,5 221352
222608
222609
222610
222611
222612
21 222613
30,5 222614
222615 Rp 3/4 - Rp 2 FCD A 00-10 xx
37,5
222616
222617
222618
222619
222620
222621
7 237611
237612
7 237613
Ø8
270303
270304
270305
270306
11 … 16
Actuators
FCD A 00-10 xx
FCD A 00-15 xx
FCD A 01-15 xx
FCD shaft flange □ 7 mm, Ø 10 mm Order no. DMK DMK FCD
Order no. 298012 Size Actuator
254011
254015
254016
0
7-0.02
.5
Ø9
21
30.5
Rp 3/4 - Rp 2 FCD A 00-10 xx
37.5
0
9-0.1
9-0.1
0
9
0h
Ø1
12 … 16
Actuators
FCD A 00-10 xx
FCD A 00-15 xx
FCD A 01-15 xx
FCD shaft flange □ 9 mm, Ø 8 mm Order no. DMK DMK FCD
Order no. 297480 Nominal flow Actuator
diameter
225975
225978
□9
225981
225982
Ø 12
225983
225984
225985
225986
252401
252402 40 - 80 FCD A 00-15 xx
21 252404
30,5 254733
39,5
255724
257088
225987
225988
225989
225990
7
225992
252400
7 252403
100 - 125 FCD A 01-15 xx
Ø8 258048
258792
13 … 16
Actuators
FCD A 00-10 xx
FCD A 00-15 xx
FCD A 01-15 xx
FCD shaft flange □ 9 mm, Ø 10 mm Order no. DMK DMK FCD
Order no. 298013 Nominal flow Actuator
diameter
254018
254019
0
9-0.02
264382
264383
264384
12
Ø 40 - 80 FCD A 00-15 xx
21
30.5
39.5
254020
254719
264385
264386
0
9-0.1
100 - 125 FCD A 01-15 xx
9-0.1
0
h9
10
Ø
14 … 16
Actuators
FCD A 00-10 xx
FCD A 00-15 xx
FCD A 01-15 xx
15 … 16
Actuators
FCD A 00-10 xx
FCD A 00-15 xx
FCD A 01-15 xx
Technical Information based on:
Revision: Product information
BA_FCD_2022_05
Head Offices and Factory
Karl Dungs GmbH & Co. KG • Karl-Dungs-Platz 1 • D-73660 Urbach, Germany
Tel.: +49 7181-804-0 • Fax +49 7181-804-166 • e-mail:
[email protected] • Internet www.dungs.com 16 … 16