Panasonic kx-fl421-b SM

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ORDER NO.

KMF1010311CE
F7

Compact Laser Fax


Model No. KX-FL421-B
(Black version)
(for U.S.A)

© Panasonic System Networks Co., Ltd. 2010


Unauthorized copying and distribution is a violation
of law.
KX-FL421-B

TABLE OF CONTENTS
PAGE PAGE
1 Safety Precautions -----------------------------------------------5 6.13. Operation Board Section ------------------------------ 48
1.1. For Service Technicians ---------------------------------5 6.14. LCD Section----------------------------------------------- 49
1.2. AC Caution---------------------------------------------------5 6.15. HVPS (High Voltage Power Supply) Section ----- 50
1.3. Personal Safety Precautions ----------------------------6 6.15.1. HVPS Specification--------------------------------- 50
1.3.1. Moving Sections of The Unit-----------------------6 6.15.2. CHG-BIAS (Charge BIAS)/GRID/Unit --------- 50
1.3.2. Live Electrical Sections ------------------------------6 6.15.3. DEV DC BIAS UNIT-------------------------------- 50
1.3.3. Laser Beam and Fuser Unit Section--------------7 6.15.4. TRA(+) BIAS (Transfer(+) BIAS)/TRA(-)
1.4. Service Precautions ---------------------------------------7 BIAS (Transfer(-) BIAS) Unit --------------------- 51
1.4.1. Precautions to Prevent Damage From 6.16. Heat Lamp Control Circuit ----------------------------- 52
Static Electricity ----------------------------------------7 6.17. Power Supply Board Section ------------------------- 57
1.5. For Best Performance-------------------------------------7 6.18. DC-DC POWER SUPPLY ----------------------------- 58
2 Warning --------------------------------------------------------------8 7 Location of Controls and Components ----------------- 59
2.1. About Lead Free Solder (PbF: Pb free) --------------8 7.1. Overview --------------------------------------------------- 59
2.1.1. Suggested PbF Solder -------------------------------8 7.2. Control Panel --------------------------------------------- 60
2.2. Discarding of P. C. Board --------------------------------8 8 Installation Instructions -------------------------------------- 61
2.3. Insulation Resistance Test ------------------------------9 8.1. Installation Space ---------------------------------------- 61
2.4. Battery Caution ---------------------------------------------9 8.2. Connections----------------------------------------------- 62
2.5. Note for Repairing------------------------------------------9 8.3. Paper Stacker--------------------------------------------- 63
3 Specifications ---------------------------------------------------- 10 8.4. Document Stacker --------------------------------------- 63
4 General/Introduction ------------------------------------------- 11 8.5. Paper Tray------------------------------------------------- 63
4.1. Optional Accessories------------------------------------ 11 8.6. Recording Paper ----------------------------------------- 64
5 Features ------------------------------------------------------------ 12 8.7. Document Requirements ------------------------------ 66
6 Technical Descriptions---------------------------------------- 13 8.8. Replacing the Toner Cartridge and the Drum
6.1. Connection Diagram------------------------------------- 13 Unit ---------------------------------------------------------- 67
6.2. General Block Diagram --------------------------------- 14 9 Operating Instructions---------------------------------------- 72
6.3. Facsimile Section ---------------------------------------- 16 9.1. To Select Characters with the Dial Keypad ------- 72
6.3.1. Digital Section ---------------------------------------- 16 9.2. To Select Characters Using [ + ] or [ - ] ------------ 72
6.3.2. RTC Backup Circuit --------------------------------- 19 9.3. Setting Your Logo---------------------------------------- 73
6.4. Analog circuit of Telephone section ----------------- 20 10 Test Mode --------------------------------------------------------- 74
6.4.1. General ------------------------------------------------ 20 10.1. Test Functions -------------------------------------------- 74
6.5. Modem Section ------------------------------------------- 22 10.1.1. DTMF Single Tone Transmit Selection -------- 75
6.5.1. Function------------------------------------------------ 22 10.1.2. Button Code Table ---------------------------------- 76
6.6. NCU Section----------------------------------------------- 28 10.1.3. Print Test Pattern------------------------------------ 77
6.6.1. General ------------------------------------------------ 28 11 Service Mode----------------------------------------------------- 78
6.6.2. Line Relay (RLY401) ------------------------------- 28 11.1. Programming and Lists--------------------------------- 78
6.6.3. Bell Detection Circuit ------------------------------- 28 11.1.1. Operation --------------------------------------------- 78
6.6.4. Pulse Dial Circuit and ON/OFF Hook 11.1.2. Operation Flow -------------------------------------- 78
Circuit--------------------------------------------------- 28 11.1.3. Service Function Table ---------------------------- 79
6.6.5. Line Amplifier and Side Tone Circuit------------ 29 11.2. The Example of the Printed List --------------------- 82
6.6.6. Caller ID Defection ---------------------------------- 30 11.2.1. User Mode (The list below is an example
6.7. CIS Control Section-------------------------------------- 31 of the SYSTEM SETUP LIST the unit
6.8. Stepping Motor Drive Section ------------------------- 32 prints out.) -------------------------------------------- 82
6.8.1. Engine Motor Drive Circuit ------------------------ 32 11.2.2. Service Mode Settings (Example of a
6.8.2. Scan Motor Drive Circuit--------------------------- 34 printed out list) --------------------------------------- 83
6.9. FAN Motor Section--------------------------------------- 36 11.2.3. History (Example of a printed out list) --------- 84
6.9.1. FAN Control------------------------------------------- 36 12 Troubleshooting Guide --------------------------------------- 86
6.10. Solenoid Drive Section --------------------------------- 37 12.1. User Recoverable Errors ------------------------------ 86
6.11. LSU (Laser Scanning Unit) Section ----------------- 38 12.2. Error Messages-Report -------------------------------- 88
6.12. Sensors and Switches Section ----------------------- 40 12.2.1. Journal Report --------------------------------------- 88
6.12.1. Hook Switch ------------------------------------------ 40 12.2.2. Special Service Journal Reports ---------------- 97
6.12.2. Paper Feed Sensor --------------------------------- 41 12.2.3. Communication Section -------------------------- 101
6.12.3. Document Sensor ----------------------------------- 41 12.2.4. Initializing Error ------------------------------------- 106
6.12.4. Top Cover Open Switch---------------------------- 42 12.2.5. Analog Board Section----------------------------- 107
6.12.5. Drum Detection ------------------------------------- 43 12.2.6. CIS (Contact Image Sensor) Section --------- 116
6.12.6. Regist Sensor ---------------------------------------- 43 12.2.7. High Voltage Value Check Point --------------- 117
6.12.7. Paper Exit Sensor..... "PAPER JAMMED" ---- 44 12.2.8. High Voltage Section------------------------------ 119
6.12.8. Toner Sensor.... "TONER EMPTY", 12.2.9. Power Supply Board Section ------------------- 124
"TONER LOW", "CHANGE DRUM" ------------ 45 12.3. Remote Programming --------------------------------- 126

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KX-FL421-B

12.3.1. Entering the Remote Programming Mode 15.8.5.Developing and Transcription ------------------ 198
and Changing Service Codes ------------------ 127 15.8.6.Cleaning of Transfer Roller --------------------- 199
12.3.2. Program Mode Table------------------------------ 128 15.8.7.Fixing ------------------------------------------------- 200
12.4. Troubleshooting Details ------------------------------- 130 15.8.8.Timing Chart (When Printing One Sheets
12.4.1. Outline ------------------------------------------------ 130 of Paper) BASIC ----------------------------------- 201
12.4.2. Starting Troubleshooting ------------------------- 130 15.8.9. Timing Chart [Initializing (Long)]--------------- 202
12.4.3. Initialization ------------------------------------------ 131 15.9. Terminal Guide of the ICs Transistors and
12.4.4. Simple Check List --------------------------------- 132 Diodes ---------------------------------------------------- 203
12.4.5. Simplified Troubleshooting Guide ------------- 133 15.9.1. Digital Board ---------------------------------------- 203
12.4.6. Call Service Troubleshooting Guide ---------- 137 15.9.2. Analog Board --------------------------------------- 203
12.4.7. Print --------------------------------------------------- 143 15.9.3. Operation Board ----------------------------------- 204
12.4.8. Recording Paper Feed --------------------------- 151 15.10. How to Replace the Flat Package IC ------------- 205
12.4.9. ADF (Auto Document Feed) Section --------- 156 15.10.1. Preparation------------------------------------------ 205
13 Service Fixture & Tools-------------------------------------- 163 15.10.2. Flat Package IC Removal Procedure -------- 205
14 Disassembly and Assembly Instructions ------------- 164 15.10.3. Flat Package IC Installation Procedure ------ 206
14.1. Upper Main Cabinet Section------------------------- 164 15.10.4. Bridge Modification Procedure----------------- 206
14.2. Lower Main Cabinet Section------------------------- 165 15.11. Digital Board Section---------------------------------- 207
14.3. How to Remove the Front Cover ------------------- 166 15.11.1. NG Example ---------------------------------------- 208
14.4. How to Remove the Pick Up Unit------------------- 167 15.12. Test Chart ------------------------------------------------ 209
14.5. How to Remove the Pick Up Roller ---------------- 168 15.12.1. ITU-T No.1 Test Chart --------------------------- 209
14.6. How to Remove the Operation Board ------------- 169 15.12.2. ITU-T No.2 Test Chart---------------------------- 210
14.7. How to Remove the Lower Flame------------------ 170 16 Schematic Diagram -------------------------------------------211
14.8. How to Remove the Separation Rubber ---------- 170 16.1. For Schematic Diagram -------------------------------211
14.9. How to Remove the Transfer Roller --------------- 171 16.2. Digital Board (PCB1) ---------------------------------- 212
14.10. How to Remove the Separation Roller ------------ 172 16.2.1. Digital Board(1) ------------------------------------ 212
14.11. How to Remove the Bottom Plate ------------------ 173 16.2.2. Digital Board(2) ------------------------------------ 214
14.12. How to Remove the Analog Board ----------------- 173 16.2.3. Digital Board(3) ------------------------------------ 216
14.13. How to Remove the High Voltage Power 16.3. Analog Board (PCB2) --------------------------------- 218
Board ------------------------------------------------------ 174 16.4. Sensor Boards (PCB3-6)----------------------------- 220
14.14. How to Remove the Laser Unit --------------------- 174 16.5. Operation Board (PCB7) ----------------------------- 221
14.15. How to Remove the Fan Unit------------------------ 175 16.6. High Voltage Power Supply Board (PCB8) ------ 222
14.16. How to Remove the Low Voltage Power 16.7. Low Voltage Power Supply Board (PCB9)------- 223
Board ------------------------------------------------------ 175 17 Printed Circuit Board ---------------------------------------- 225
14.17. How to Remove the Digital Board ------------------ 176 17.1. Digital Board (PCB1) ---------------------------------- 225
14.18. How to Remove the Main Motor -------------------- 176 17.1.1. Digital Board: Component View --------------- 225
14.19. How to Remove the Resitst Sensor Board------- 177 17.1.2. Digital Board: Bottom View --------------------- 226
14.20. How to Remove the Toner Sensor Board -------- 177 17.2. Analog Board (PCB2) --------------------------------- 227
14.21. How to Remove the Fuser Unit --------------------- 178 17.2.1. Analog Board: Component View -------------- 227
14.22. How to Remove the CIS ------------------------------ 179 17.2.2. Analog Board: Bottom View -------------------- 228
14.23. Installation Position of the Lead--------------------- 180 17.3. Exit Sensor Board-------------------------------------- 229
15 Maintenance----------------------------------------------------- 182 17.4. Drum & Toner Sensor Board ------------------------ 229
15.1. Maintenance Items and Component Locations - 182 17.5. Varistor Sensor Board -------------------------------- 229
15.1.1. Outlines ---------------------------------------------- 182 17.6. Resist Sensor Board ---------------------------------- 230
15.1.2. Maintenance Check Items/Component 17.7. Operation Board (PCB7) ----------------------------- 231
Locations--------------------------------------------- 182 17.7.1. Operation Board: Component View ---------- 231
15.2. Printing ---------------------------------------------------- 184 17.7.2. Operation Board: Bottom View ---------------- 232
15.3. Printing (Paper Pick Up) ------------------------------ 185 17.8. High Voltage Power Supply Board (PCB8) ------ 233
15.4. Scanning (ADF) ----------------------------------------- 186 17.8.1. High Voltage Power Supply Board:
15.5. Maintenance --------------------------------------------- 187 Component View ---------------------------------- 233
15.5.1. Cleaning the Inside of the Unit ---------------- 187 17.8.2. High Voltage Power Supply Board: Bottom
15.6. Document Jams----------------------------------------- 190 View--------------------------------------------------- 234
15.7. Recording Paper Jams-------------------------------- 192 17.9. Low Voltage Power Supply Board (PCB9)------- 235
15.7.1. When the recording paper has jammed 17.9.1. Low Voltage Power Supply Board:
near the drum and toner unit-------------------- 192 Component View ---------------------------------- 235
15.7.2. When the recording paper has jammed 17.9.2. Low Voltage Power Supply Board: Bottom
near the recording paper exit: ------------------ 193 View--------------------------------------------------- 236
15.8. Printing Operation Principle-------------------------- 196 18 Exploded View and Replacement Parts List --------- 237
15.8.1. Process Chart and Process Bias -------------- 196 18.1. Cabinet, Mechanical and Electrical Parts
15.8.2. Charging --------------------------------------------- 196 Location -------------------------------------------------- 237
15.8.3. Exposing --------------------------------------------- 197 18.1.1. General Section ----------------------------------- 237
15.8.4. Laser Scanning Unit Locations----------------- 197 18.1.2. Operation Cover Section (1)-------------------- 238

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KX-FL421-B

18.1.3. Operation Cover Section (2)-------------------- 239


18.1.4. Operation Cover Section (3)-------------------- 240
18.1.5. Pick Up Section ------------------------------------ 241
18.1.6. Fuser Section--------------------------------------- 242
18.1.7. Lower Main Cabinet Section (1) --------------- 243
18.1.8. Lower Main Cabinet Section (2) --------------- 244
18.1.9. Motor Section--------------------------------------- 245
18.1.10. Fan Motor Section--------------------------------- 246
18.1.11. Lower Cabinet Section (3) ---------------------- 247
18.1.12. Gear Section---------------------------------------- 248
18.1.13. Actual Size of Screws and Washer ----------- 249
18.1.14. Accessories and Packing Materials----------- 250
18.2. Replacement Parts List ------------------------------- 251
18.2.1. Cabinet and Electrical Parts -------------------- 251
18.2.2. Digital Board Parts -------------------------------- 253
18.2.3. Analog Board Parts ------------------------------- 256
18.2.4. Exit Sensor Board Parts ------------------------- 257
18.2.5. Drum & Toner Sensor Board Parts------------ 257
18.2.6. Varistor Sensor Board Parts -------------------- 257
18.2.7. Resist Sensor Board Parts ---------------------- 257
18.2.8. Operation Board Parts --------------------------- 257
18.2.9. High Voltage Power Supply Board Parts ---- 258
18.2.10. Low Voltage Power Supply Board Parts ----- 258

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KX-FL421-B

1 Safety Precautions
1. Before servicing, unplug the AC power cord to prevent an electric shock.
2. When replacing parts, use only the manufacturer's recommended components.
3. Check the condition of the power cord. Replace if wear or damage is evident.
4. After servicing, be sure to restore the lead dress, insulation barriers, insulation papers, shields, etc.
5. Before returning the serviced equipment to the customer, be sure to perform the following insulation resistance test to prevent
the customer from being exposed to shock hazards.

1.1. For Service Technicians


• Repair service shall be provided in accordance with repair technology information such as service manual so as to pre-
vent fires, injury or electric shock, which can be caused by improper repair work.
1. When repair services are provided, neither the products nor their parts or members shall be remodeled.
2. If a lead wire assembly is supplied as a repair part, the lead wire assembly shall be replaced.
3. FASTON terminals shall be plugged straight in and unplugged straight.
• ICs and LSIs are vulnerable to static electricity.
When repairing, the following precautions will help prevent recurring malfunctions.
1. Cover the plastic part's boxes with aluminum foil.
2. Ground the soldering irons.
3. Use a conductive mat on the worktable.
4. Do not touch the IC or LSI pins with bare fingers.

1.2. AC Caution
For safety, before closing the lower cabinet, please make sure of the following precautions.
1. The earth lead is fixed with the screw as following illustration shows.
2. The AC connector is connected properly.

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KX-FL421-B

1.3. Personal Safety Precautions


1.3.1. Moving Sections of The Unit
Be careful not to let your hair, clothes, fingers, accessories, etc., become caught in any moving sections of the unit.
The moving sections of the unit are the rollers and a gear. There is a separation roller and a document feed roller which are rotated
by the document feed motor. A gear rotates the two rollers. Be careful not to touch them with your hands, especially when the unit
is operating.

1.3.2. Live Electrical Sections


All the electrical sections of the unit supplied with AC power by the AC power cord are live.
Never disassemble the unit for service with the AC power supply plugged in.
CAUTION:
AC voltage is supplied to the primary side of the power supply unit. Therefore, always unplug the AC power cord before disas-
sembling for service.

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KX-FL421-B

1.3.3. Laser Beam and Fuser Unit Section


• The printer of this unit utilizes a laser. Use of controls or adjustments or performance of procedures other than those specified
herein may result in hazardous radiation exposure.
• The fuser unit is inside of the unit and gets hot. Do not touch it when removing the jammed paper or cleaning the lower glass.

1.4. Service Precautions


1.4.1. Precautions to Prevent Damage From Static Electricity
Electrical charges accumulate on a person. For instance, clothes rubbing together can damage electric elements or change their
electrical characteristics. In order to prevent static electricity, touch a metallic part that is grounded to release the static electricity.
Never touch the electrical sections such as the power supply unit, etc.

1.5. For Best Performance


• To extend the life of the drum unit, the unit should never be turned OFF immediately after printing. Leave the power turned ON
for a minimum of 30 minutes after printing.
• In the printing process, heat is used to fuse toner onto the page. As a result, it is normal for the machine to produce an odor dur-
ing and shortly after printing. Be sure to use this unit in an area with proper ventilation.
• Do not cover slots or openings on the unit. Inspect the air circulation vents regularly and remove any dust build-up with a vacuum
cleaner.
• If the inside of the unit is dirty, clean it with a soft and dry cloth (especially the lower glass).
• When replacing the toner cartridge or drum unit, do not allow dust, water, or liquids to come in contact with the drum. This may
affect print quality.
• Store unused paper in the original packaging, in a cool and dry place. Not doing so may affect print quality.
• Do not place the unit in an area where the paper tray may be obstructed (i.e., by a wall, etc.).
• Keep the air circulation vents away from walls etc. more than 50 mm to let the unit cool down.

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KX-FL421-B

2 Warning
2.1. About Lead Free Solder (PbF: Pb free)
Note:
In the information below, Pb, the symbol for lead in the periodic table of elements, will refer to standard solder or solder that con-
tains lead.

We will use PbF solder when discussing the lead free solder used in our manufacturing process which is made from Tin, (Sn),
Silver, (Ag), and Copper, (Cu).

This model, and others like it, manufactured using lead free solder will have PbF stamped on the PCB. For service and repair
work we suggest using the same type of solder although, with some precautions, standard Pb solder can also be used.

Caution
• PbF solder has a melting point that is 50° ~ 70° F, (30° ~ 40°C) higher than Pb solder. Please use a soldering iron with tempera-
ture control and adjust it to 700° ± 20° F, (370° ± 10°C). In case of using high temperature soldering iron, please be careful not to
heat too long.
• PbF solder will tend to splash if it is heated much higher than its melting point, approximately 1100°F, (600°C).
• If you must use Pb solder on a PCB manufactured using PbF solder, remove as much of the original PbF solder as possible and
be sure that any remaining is melted prior to applying the Pb solder.
• When applying PbF solder to double layered boards, please check the component side for excess which may flow onto the
opposite side (See figure, below).

2.1.1. Suggested PbF Solder


There are several types of PbF solder available commercially. While this product is manufactured using Tin, Silver, and Copper,
(Sn+Ag+Cu), you can also use Tin and Copper, (Sn+Cu), or Tin, Zinc, and Bismuth, (Sn+Zn+Bi). Please check the manufac-
turer’s specific instructions for the melting points of their products and any precautions for using their product with other
materials.
The following lead free (PbF) solder wire sizes are recommended for service of this product: 0.3mm, 0.6mm and 1.0mm.

2.2. Discarding of P. C. Board


When discarding P. C. Board, delete all personal information such as telephone directory and caller list or scrap P. C. Board.

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KX-FL421-B

2.3. Insulation Resistance Test


1. Unplug the power cord and short the two prongs of the plug with a jumper wire.
2. Turn on the power switch.
3. Measure the resistance value with an ohmmeter between the jumper AC plug and each exposed metal cabinet part
(screw heads, control shafts, bottom frame, etc.).
Note: Some exposed parts may be isolated from the chassis by design. These will read infinity.
4. If the measurement is outside the specified limits, there is a possibility of a shock hazard.

2.4. Battery Caution


CAUTION
Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the man-
ufacturer.
Discard used batteries according to following caution:
Disposal of lithium batteries should be performed by permitted, professional disposal firms knowledgeable in state government
federal and local hazardous materials and hazardous waste transportation and disposal requirements.
A battery continues to have no transportation limitations as long as it is separated to prevent short circuits and packed in strong
packaging.
Commercial firms that dispose of any quantity of lithium cells should have a mechanism in place to account for their ultimate dis-
position.
This is a good practice for all types of commercial or industrial waste.
Recommend Type Number:
CR2354(B531) Manufactured by MATSUSHITA

2.5. Note for Repairing


Caution
Please inform users of the danger of data being lost at the time of repair.
Data will be lost in the following situations.
1. When replacing the ROM ass'y.
2. When replacing the Main board ass'y.
3. When executing mode #550 or #710.
There is a possibility of data loss in the following situations.
1. When removing a board.
2. When writing new software to ROM.

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KX-FL421-B

3 Specifications
Applicable Lines: Public Switched Telephone Network
Document Size: Max. 216 mm (8 1/2") in width
Max. 600 mm (23 5/8") in length
Effective Scanning Width: 208 mm (8 3/16")
Effective Printing Width: A4 : 202 mm (7 15/16")
Letter/Legal:208 mm (8 3/16")
Transmission Time*1 : Approx. 4 s/page (ECM-MMR Memory transmission)*2
Scanning Density: Horizontal:
8 pels/mm (203 pels/inch)
Vertical:
3.85 lines/mm - (98 lines/inch)-in standard resolution,
7.7 lines/mm -(196 lines/inch)-in fine/photo/mixed (photo with text) resolution,
15.4 lines/mm -(392 lines/inch)-in super fine resolution
Photo resolution: 64-level
Scanner Type: Contact Image Sensor
Printer Type: Laser printer
Data Compression System: Modified Huffman (MH), Modified READ (MR), Modified, Modified READ (MMR)
Modem Speed: 33,600/31,200/28,800/26,400/24,000/21,600/19,200/16,800/14,400/12,000/9,600/7,200/
4,800/2,400 bps; Automatic Fallback
Operating Environment: 10°C—32.5°C (50 °F— 90.5 °F), 20%—70% RH (Relative Humidity)
Dimensions: Approx. height 218 mm × width 360 mm × depth 357 mm
(8 4/7" × 14 1/6" × 14")
Mass (Weight): Approx. 7.4 kg (16.3 lb)
Power Consumption: Standby: Approx. 2 W
Transmission: Approx. 12W
Reception: Approx. 240 W
Copy: Approx. 240 W
Maximum: Approx. 950W (When the fuser lamp turns on)
Power Supply: 120 V AC, 60 Hz
FAX Memory Capacity: Approx. 150 pages of memory transmission.
Approx. 100 pages of memory reception.
(Based on ITU-T No. 1 Test Chart in standard resolution.)
Laser diode properties: Laser output: Max. 5 mW
Wave length: 760 nm — 810 nm
Emission duration: Continuous
Copy Speed: Approx. 10 cpm (copies per minute)
(Based on single document multiple copy.)
Printing Resolution: 600 × 600 dpi
CIS’s LED light properties: LED radiation output: Max. 1 mW
Wavelength: Green 520 nm typical
Emission duration: Continuous

* Transmission speed depends upon the contents of the pages, resolution, telephone line conditions and capability of the other
party’s machine.
** Transmission speed is based upon the ITU-T No. 1 Test Chart with original mode. (Refer to ITU-T No.1 Test Chart(P.209).) If the
capability of the other party's machine is inferior to your unit, the transmission time may be longer.
Note:
• Design and specifications are subject to change without notice.
• The pictures and illustrations in these instructions may vary slightly from the actual product.

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KX-FL421-B

Recording paper specifications

Recording paper size: Letter: 216mm × 297 mm (8 1/2" × 11")


Legal: 216 mm × 356 mm (8 1/2" × 14")
A4:210 mm x 297 mm (8 1/4" × 11 11/16")
Recording paper weight: 60 g/m2 to 90 g/m2 (16 lb to 24 lb)
Note for recording paper:
• We recommend that you test paper (especially special sizes and types of paper) on the unit before purchasing large quantities.
• Do not use the following types of paper:
- Paper with a cotton and/or fiber content that is over 20 %, such as letterhead paper or paper used for resumes
- Extremely smooth or shiny paper, or paper that is highly textured
- Coated, damaged or wrinkled paper
- Paper with foreign objects attached, such as tabs or staples
- Paper which has dust, lint or oil stains
- Paper that will melt, vaporize, discolor, scorch or emit dangerous fumes near 200 °C (392 °F), such as vellum paper. These
materials may transfer onto the fusing roller and cause damage.
- Moist paper
- Inkjet paper
• Some paper is designed to be printed on only one side. Try printing on the other side of the paper if you are not happy with the
print quality, or if misfeeding occurs.
• For proper paper feeding and best print quality, we recommend using long-grained paper.
• Do not use paper of different types or thickness at the same time. This may cause paper jams.
• Avoid double-sided printing.
• Do not use paper printed from this unit for doublesided printing with other copiers or printers. This may cause paper jams.
• To avoid curling, do not open paper packs until you are ready to use the paper. Store unused paper in the original packaging, in
a cool and dry location.
• For customers who live in high humidity areas:
Please be sure to store paper in an air-conditioned room at all times. If you print using moist paper, it may cause paper jam.

4 General/Introduction
4.1. Optional Accessories

Model No. Description Specifications


KX-FAT88 Toner cartridge*1 1 toner cartridge
KX-FAD89 Drum unit*1 1 drum unit

*1 Prints about 2,000 sheets of letter-size pages with a 5 % coverage using KX-FAT88. To ensure that the unit operates properly, we
recommend the use of Panasonic toner cartridge and drum unit.

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KX-FL421-B

5 Features
General
• Help function
Display:
1. BASIC SETTINGS
2. FEATURE LIST
3. PHONEBOOK
4. FAX SND/RCV
5. COPIER
6. Q and A
7. ERRORS
8. REPORTS
9. CALLER ID

Plain Paper Facsimile Machine


• Automatic document feeder (15 sheets)
• Quick scan
• Resolution: Standard/Fine/Super fine/Photo/Photo with text.
(64 level)
- STANDARD: For printed or typewritten documents with
normal-sized characters.
- FINE: For documents with small printing.
- SUPER FINE: For documents with very small printing.
This setting is effective only when the other party has a
compatible fax machines.
- PHOTO: For documents containing photographs,
shaded drawing, etc.
- MIXED (PHOTO WITH TEXT): For documents contain-
ing photograph and text.
• Broad cast
• 200-sheet paper capacity (60 g/m2~ 75 g/m2[16 lb~20 lb.])

Integrated Telephone System


• On-hook dialing
• Monitor speaker
• Voice muting
• Redialing function
• 100-Station telephone directory
• Caller identification service (Caller ID)
This unit is Caller ID compatible. In order to display the
caller’s telephone number, you must subscribe to the appro-
priate service of your local telephone company.
Important:
- This unit is designed in accordance with the ETS (Euro-
pean Telecommunication Standard) and only supports
the basic CLIP (Calling Line Identification Presentation)
features.
- This unit will only display the caller’s telephone number
and name.
- This unit will not support future additional telephone ser-
vices.
- Depending on the service of the local telephone com-
pany, the date/time of the call or the caller’s name may
not be displayed.

Enhanced Copier Function


• Multi-copy function (up to 99 copies)
• Enlargement and reduction
• Collate

• 64-Level halftone

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KX-FL421-B

6 Technical Descriptions
6.1. Connection Diagram
LCD

R/W

VDD
VSS
DB7
DB6
DB5
DB4

RS
V0
E
CN651
READ

10
9
8
7
6
5
4
3
2
1
DOCUMENT POSITION
SW Sensor
CN671-2
HANDSET HOOK
GND
OPERATION PANEL
HOOK SW CN671-1 BOARD SW641 PS601 SCAN

1
2
3
4
5
6
7
8
CN601 MOTOR

CN403
No NAME No NAME
1 HSMIC- 2 HSSP+
3 HSSP- 4 HSMIC+

OPERST
KSTART
THRM2

KSCLK
KTXD

COM
RPS

XB
XA
DG
5V

B
A
SP+
1
2
3
4

1 Speaker
CN403 2 SP-

CN406

1
2
3
4
5
6
7
8

1
2
3
4
5
CN300
CN405
16 16 GND CN110 CN106 CIS MODULE
ANALOG BOARD 15
14
15 PICK
14 SPRX CN107
CN401 13 13 SPMUTE SIG
12 12 HSTX 1 GND
TO 11 11 HSRX 2 3.3V
TELEPHONE
21
43
10
9
10 AG
9 RLY MAIN BOARD 3
4
SI
CLK
LINE 65 8 8 BELL/CPC 5 GLED
7 7 P-SHORT/RLY2 6 VLED
6 6 GND 7
5 5 +5V
TO 4 4 LINERX
EXTERNAL 21 3 3 LINETX
43 2 2 MONRX
TELEPHONE 1 1 DCN AC POWER
CN402

CN407
1
2

CN103 CN101 CN1


1 PWRDWN 1
2 24V 2
PICKUP 3 24V 3
SOLENOID 4 GND 4
5 GND 5
GND
PICK
6 GND
5V
6 SMPS
7 HTRCTL
7 LIVE
8 8 NEUTRAL

CN102 CN1
1 24V
- 1
2 2
3 GND 3
4 TOPCVR 4
5 CHG 5
DEV 6
6 TRS
7 HVERR 7
8 8

CN101
XA 1 CN113 COVER OPEN SW
MAIN XB 2 1 GND
B FANDET
MOTOR A 3 2 FANON
4 3
CN111 CN112 CN114 CN105 CN104
1
2
3
4

1
2
3
4

1
2
3

1
2
3
4
5

7
6
5
4
3
2
1

SW1
XHSYNC
THRM1

XREADY
POLCLK

XVIDEO
POLON
POUT

XLDEN
TNREMP
GND

XAPC
LED

GND

GND

GND
24V

5V
GND
3.3V

DC FAN
REGIST

+3BAT
GND
3.3V

LSU HVPS
1
2
3
4

CN531
REGIST
SENSOR TRANSFER
ROLLER
TRA

PS531
OPC
DRUM OPC
BATTERY

DEV

DEVELOPING
ROLLER
FUSER
1
2
3

CN511 TONER SUPPLY


UNIT
1
2
3
4

CN501 CN502 TONER ROLLER


EXIT SENSOR
THRM 1
2
SENSOR DRUM UNIT
THR 3
GRID
PS501 IC512
THERMISTOR CHG

VARISTOR
BOARD

HEAT LAMP

THERMOSTAT THERMOSTAT

13
KX-FL421-B

6.2. General Block Diagram


The following is an outline of each device IC on the digital board.
1. SOC (IC101)
This custom IC is used for general FAX operations.

(1) CPU: This model uses a Z80 equivalent CPU operating at 16MHz.
Many of the peripheral functions are handled by custom designed LSIs.
As a result, the CPU only needs to process the results.
(2) RTC: Real time clock.
(3) DECODER: Decords the address.
(4) ROM/RAM I/F: Controls the SELECT signal of ROM or RAM and bank switching.
(5) LSU I/F: Controls the polygon motor and outputs the VIDEO signal to LSU.
(6) I/O PORT: I/O Port Interface.
(7) ANALOG UNIT: Sends beep tones, etc.
Convert the analog signal to the digital signal.
(8) MOTOR I/F: Controls the SCAN Motor.
(9) OPERATION PANEL I/F: Serial interface with Operation Panel.
(10) ANALOG GATE ARRAY Controls the ANALOG GATE ARRAY.
I/F: Controls the ANA-
LOG GATE ARRAY.
(11) MOTOR I/F: Controls the ENGINE Motor.
(12) FAN I/F: Controls FAN MOTOR and detect the rotation of FAN MOTOR.
(13) SENSOR I/F: Controls the LED and detect the sensor signal.
(14) MODEM: Performs the modulation and the demodulation for FAX communication.

2. ROM (IC102)
This 4MB FLASH ROM contains all of the program instructions on the unit operations.
3. Synchronous Dynamic RAM (IC103)
This SDRAM is used for CPU work and receiving memory and page memory.
4. Read Section
CIS image sensor to read transmitted documents.
5. LSU (Laser Scanning Unit)
Forms the images on the OPC drum by rotating polygon motor and reflecting the laser beam against polygon.
6. Analog Board
Composed of ITS circuit and NCU circuit.
7. Sensor Section
Composed of 3 switches and 4 sensors.
8. Power Supply Board Switching Section
Supplies +5V and +24V to the unit and controls the heat lamp.
9. High Voltage Power Supply Board Section
Supplies bias need for the printing operation: bias of the DRUM, Developing and Transcription.
10. Fixing Unit
Composed heat lamp, thermistor and thermal fuse.

14
Operation Panel Board Hook SW Monochrome CIS
2Line
2
LCD
Document Sensor Varistor
Scan Motor
Ope
Paper Feed Sensor G/A Thermistor
(Room temp.) Battery Process
CN601 CN531 Register Sensor
Ground
FG

CN110 CN107 CN106 CN112 HVU


Engine
Motor Main Board
‫ޓޓޓޓޓޓޓޓޓޓޓ‬ Motor CN102
Motor CN101 CN1
Driver Driver
(main) (SCAN) Cover䇭
Sensor

Fan CN113

SDRAM Analog Board


(64Mbit)

15
LSU SoC
CN104
(Sirius Micro) CN403
FLASH IC101
Polygon CN105 AFE
(32Mbit) Analog
IC102
Handset
motor
EXT
CN402
TEL

CN401 TEL
CN502 CN111
CN103 CN114 CN407 CN406
EXIT Sensor CN501
Thermistor‫(ޓ‬Heater)

Heater Lamp CN101 CN511

Sensor
Thermostat SMPS IC

Thermostat Toner Sensor

AC Cord AC Inlet Pick-up Solenoid Speaker


KX-FL421-B
KX-FL421-B

6.3. Facsimile Section


6.3.1. Digital Section
6.3.1.1. SOC (IC101)
This custom IC is used for general FAX operations.
Description of Pin Distribution (IC101)

PIN NO. I/O Assigned Signal EXPLANATION


ADR0 O A[0] Address Bus
ADR1 O A[1] Address Bus
ADR2 O A[2] Address Bus
ADR3 O A[3] Address Bus
ADR4 O A[4] Address Bus
ADR5 O A[5] Address Bus
ADR6 O A[6] Address Bus
ADR7 O A[7] Address Bus
ADR8 O A[8] Address Bus
ADR9 O A[9] Address Bus
ADR10 O A[10] Address Bus
ADR11 O A[11] Address Bus
ADR12 O A[12] Address Bus
ADR13 O TP_P15 Test Pin
ADR14 O TP_P16 Test Pin
ADR15 O TP_P17 Test Pin
RBA0 O RBA[0] Address Bus
RBA1 O RBA[1] Address Bus
RBA2 O RBA[2] Address Bus
RBA3 O RBA[3] Address Bus
RBA4 O RBA[4] Address Bus
RBA5 O RBA[5] Address Bus
RBA6 O RBA[6] Address Bus
RBA7 O RBA[7] Address Bus
RBA8 O -(RBA[8]) -
DB0 I/O D[0] Data Bus
DB1 I/O D[1] Data Bus
DB2 I/O D[2] Data Bus
DB3 I/O D[3] Data Bus
DB4 I/O D[4] Data Bus
DB5 I/O D[5] Data Bus
DB6 I/O D[6] Data Bus
DB7 I/O D[7] Data Bus
DB8 I/O D[8] Data Bus
DB9 I/O D[9] Data Bus
DB10 I/O D[10] Data Bus
DB11 I/O D[11] Data Bus
DB12 I/O D[12] Data Bus
DB13 I/O D[13] Data Bus
DB14 I/O D[14] Data Bus
DB15 I/O D[15] Data Bus
XRD O RD XRD
XWR O WE XWR
XNMI O TP_NMI Test Pin
XSYSIN I XIN System Clock in
XSYSOUT O XOUT System Clock out
XVDGIN(XDOTIN) I XVDGIN Video Clock in
XVDGOUT(XDOTOUT) O XVDGOUT Video Clock out
TEST0 I - Test Pin
TEST1 I - Test Pin
TEST2 I - Test Pin
TEST3 I - Test Pin
TEST4 I - Test Pin
X32IN I X32IN RTC Clock in
X32OUT O X32OUT RTC Clock out
XROMCS O XROMCS Test Pin
XFCS I/O XFCS Test Pin
FCSG I FCSG Test Pin

16
KX-FL421-B

PIN NO. I/O Assigned Signal EXPLANATION


XRESCS2 O - Test Pin
XCHKCS O TP_CHKCS Test Pin
RAS O RAS SD-RAM IF
CAS O CAS SD-RAM IF
SDWE O SDWE SD-RAM IF
SDCS O SDCS SD-RAM IF
SDDQML O SDDQML SD-RAM IF
SDDQMU O SDDQMU SD-RAM IF
SDCLK O SDCLK SD-RAM Clock
XEXTINT I TP_EXINT Test Pin
TM0 O TMA Tx Motor Control
TM1 O TMB Tx Motor Control
TM2 O XTMA Tx Motor Control
TM3 O XTMB Tx Motor Control
TXE O TMPWR Tx Motor Control
APC O XAPC Laser IF
LDON O XLASERON Laser IF
VIDEO O XVIDEO Laser IF
HSYNC I XHSYNC Laser IF
READY I -(PU) Polygon Motor IF
POLON O POLON Polygon Motor IF
POLCLK O POLCLK Polygon Motor IF
FTG O FTG(SI) CIS IF
F1 O F1(CISCLK) CIS IF
XRESET I XRESET RESET
XBATRST I XBATRST RTC Reset
XBACKEN I XBACKEN Backup Reset
XWDERR O XWDERR Watchdog Reset
TXD O TXD for Flash ROM Program
RXD I RXD for Flash ROM Program
RTS O RTS for Flash ROM Program
CTS I CTS for Flash ROM Program
DSR O - -
DTR O - -
DCD O - -
CPC O - -
HTRCTL O HTRCTL Heat lamp Control
TRS O TRS Transfer Voltage Control
DEV O DEV Developing Voltage Control
XHSTRD O - (RBA[9]) -
XHSTWR I TP_CHK Test Pin
TXD2 O - -
RXD2 I -(PU) -
RTS2 O - -
CTS2 I -(PU) -
RM0 O RMA Rx Motor Control
RM1 O RMB Rx Motor Control
RM2 O XRMA Rx Motor Control
RM3 O XRMB Rx Motor Control
RXE O - Rx Motor Control
KSTART O KSTART Operation Panel IF
KLATCH O - -
KSCLK O KSCLK Operation Panel IF
KTXD I/O KTXD Operation Panel IF
KRXD I RPS Read Position Signal in
SENIN0 I POUT Paper Exit signal in
SENIN1 I REGIST Paper Regist signal in
SENIN2 I BELL Analog Board IF
SENIN3 I TNREMP Toner Detection Signal in
SENCTL0 O SENCTL0 Sensor Power Control
SENCTL1 O SENCTL1 Sensor Power Control
SENCTL2 O - -
SENCTL3 O 24CTL +24VPower Control
MILAT O - -
MIDAT O MDMMICIN Modem Signal Control
MICLK O TAMSPENB TAM Signal Control
FANDET1 I FANDET Fan Rotation Signal in

17
KX-FL421-B

PIN NO. I/O Assigned Signal EXPLANATION


FANON1 O FANON1 Fan Control
FANDET2 O - -
FANON2 O FANON2 Fan Control
VIN0 I -(PU) -
VIN1 I -(PU) -
VIN2 I -(PU) -
VOUT0 O - -
VOUT1 O - -
VOUT2 O - -
GIOP30 O 5CTL +5V Power Control
GIOP31 I HVERR High Voltage Unit Error
GIOP32 O CISON CIS IF
GIOP33 O CISLEDON CIS IF
GIOP34 O - -
GIOP35 O PICKUP Pickup Solenoid Control
GIOP36 O DTMFSPENB DTMF Control
GIOP37 O LIN_RLY(LINERLY) Relay Control
GIOP40 O - -
GIOP41 O TONE_LN_ENB Tone Control
GIOP42 O OPERST Operation Panel IF
GIOP43 O P_SHORT Analog Board IF
GIOP44 O MDMRXEN Analog Board IF
GIOP45 I XREADY Polygon Motor IF
GIOP46 O SP_MUTE Speaker Mute
GIOP47 O HSRXEN Analog Board IF
GIOP50 O DCN Analog Board IF
GIOP51 O MDMTXEN Analog Board IF
GIOP52 O - -
GIOP53 O PDWN PSU Output Control
GIOP54 I TOPCVR Top Cover Open
GIOP55 I/O MMPWR1 Rx Motor Control
GIOP56 O CHG Charger Voltage Control
GIOP57 I/O MMPWR2 Rx Motor Control
GIOP60 O CIDENB Analog Board IF
GIOP61 O MMENB Rx Motor Control
GIOP62 O HSTXMUTE Analog Board IF
GIOP63 O - -
GIOP64 O - -
ABITCLK I ABITCLK(1903 SCLK) AFE IF
ASPCLK O ASPCLK(1903 FS) AFE IF
ATXD O ATXD(1903 SDIN 47kPD) AFE IF
ARXD I ARXD(1903 SDOUT) AFE IF
BBITCLK I -(PD) -
BSPCLK I -(PD) -
BTXD O - -
BRXD I -(PD) -
AFERST O AFERST AFE IF
AFECLK O AFECLK AFE Clock
RING I -(PU) -
DP O - -
EYECLK O - -
EYEDAT O - -
AFESEL0 I -(PD) -
AFESEL1 I -(PD) -
NDBGREQ I -(PU) -
DBGMOD O - -
TONE O TONE TONE
AIN1 I AIN1(CIS SIG) CIS Signal
AIN2 I AIN2(THRM1) Heat lamp Temp. Signal
AIN3 I AIN3(THRM2) Room Temp. Signal
VCL I OPEN -
AMON TP_AMON Test Pin
VREFB 0.01uF 10uF AD Converter Reference
VREFT 0.01uF 10uF AD Converter Reference
EVOLIN EVOLIN Electrical Volume input
EVOLREF EVOLREF Electrical Volume Reference
EVOLOUT EVOLOUT Electrical Volume output

18
KX-FL421-B

6.3.2. RTC Backup Circuit


1. Function
This set has a lithium battery (B531) which works for the Real Time Clock IC (RTC: inside IC101).
The RTC continues to work, backed up by a lithium battery even when the power switch is OFF.
2. RTC Inside (IC101) Backup Circuit Operation
When the power switch is turned ON, power is supplied to the RTC (inside IC101). At this time, the voltage at pin A22 of the
IC101 is +3.3V. When the power switch is turned OFF, the BAT531 supplies power to RTC through D100. When the power
switch is OFF and the voltage of +3.3V decreases, pin A22 of RTC (IC101) becomes roughly the same voltage as the battery
voltage. RTC goes into the backup mode, in which the power consumption is lower.

19
KX-FL421-B

6.4. Analog circuit of Telephone section


6.4.1. General
This section is the explanation about analog signal route of voice, beep, fax signal, DTMF signal and so on.
Refer to Check sheet for analog signal route.

6.4.1.1. Telephone Monitor


1. Function
This is the function when you are not holding the handset and can hear the caller’s voice from the line.
2. Signal Path
Refer to Check sheet for analog signal route(P.107).

6.4.1.2. Handset Circuit


1. Function
This circuit controls the conversation over the handset, i.e. the transmitted and received voices to and from the handset.
2. Signal Path (Transmission signal)
Refer to Check sheet for analog signal route(P.107).

6.4.1.3. Monitor Circuit


1. Function
This circuit monitors various tones, such as (1) DTMF tone, (2) Alarm/Beep/Key tone/Bell.
2. Signal Path
Refer to Check sheet for analog signal route(P.107).

20
KX-FL421-B

6.4.1.4. Analog Block Diagram

21
KX-FL421-B

6.5. Modem Section


6.5.1. Function
The unit uses MODEM (IC101) that serves as an interface between the control section for FAX transmission and reception and
the telephone line. During a transmitting operation, the digital image signals are modulated and sent to the telephone line via
AFE(Analog Front End : IC300).
During a receiving operation, the analog image signals which are received from the telephone line via AFE(IC300) are demodu-
lated and converted into digital image signals. The communication format and procedures for FAX communication are standard-
ized by ITU-T. MODEM has hardware which sends and detects all of the necessary signals for FAX communication.
It can be controlled by the SOC (inside:IC101).
This MODEM also sends DTMF signals, and detects a caller ID signal, a busy tone and dial tones.

Overview of Facsimile Communication Procedures (ITU-T Recommendation):


1. ON CCITT (International Telegraph and Telephone Consultative Committee)
The No. XIV Group of ITU-T, one of the four permanent organizations of the International Telecommunications Union (ITU),
investigates and make recommendations on international standards for facsimiles.
2. Definition of Each Group
• Group I (G1)
Official A-4 size documents without using formats which reduce the band width of a signal are sent over telephone lines.
Determined in 1968.
Transmission for about 6 minutes at a scanning line density of 3.85 lines/mm.
• Group II (G2)
Using reduction technology in the modulation/demodulation format, an A-4 size document is sent at an official scanning line
density of 3.85 lines/mm for about 3 minutes.
Methods to suppress redundancy are not used.
Determined in 1976.
• Group III (G3)
Method of suppressing redundancy in the image signal prior to modulation is used. An A-4 size document is sent within
about one minute.
Determined in 1980.
• Group IV (G4)
Transmission is via the data network. A method is provided for suppressing redundancy in signals prior to transmission, and
error-free reception of transmission is possible.
The scope of these facsimile applications is not limited simply to transmission of written statements. Through symbiotic link-
ages with other communication methods, it can be expected to expand to include integrated services.
3. Facsimile Call Time Series
As shown in the following diagram, the facsimile call time series is divided into five phases.

Phase A: Call setting


Call setting can be manual/automatic.
Phase B: Pre-message procedure
Phase B is a pre-processing procedure and sequence for confirming the status of the terminal, transmission route, etc., and
for terminal control. It implements terminal preparation status, determines and displays terminal constants, confirms synchro-
nization status, etc. and prepares for transmission of facsimile messages.
Phase C: Message transmission
Phase C is the procedure for the transmitting facsimile messages.
Phase D: Post message procedure
Phase D is the procedure for confirming that the message is completed and received. For continuous transmission, phase B
or phase C is repeated for transmission.
Phase E: Call retrieval
Phase E is the procedure for call retrieval, that is for circuit disconnection.

22
KX-FL421-B

4. Concerning Transmission Time

Transmission Time = Control Time + Image Transmission Time + Hold Time

Transmission time consists of the following.


Control time:
This is time at the start of transmission when the functions at the sending and receiving sides are confirmed, the transmis-
sion mode is established, and transmission and reception are synchronized.
Image transmission time:
This is the time required for the transmission of document contents (image data). In general, this time is recorded in the
catalog, etc.
Hold time:
This is the time required after the document contents have been sent to confirm that the document was actually sent, and
to check for telephone reservations and/or the existence of continuous transmission.
5. Facsimile Standards

Telephone Network Facsimile


G3 Machine
Item
Connection Control Mode Telephone Network Signal Mode
Terminal Control Mode T. 30 Binary
Facsimile Signal Format Digital
Modulation Mode PSK (V. 27 ter) or QAM (V. 29) or TCM (V17,V34)
Transmission Speed 300 bps (Control Signal)
33600, 31200, 28800, 26400, 24000, 21600, 19200, 16800,
14400, 12000, 9600, 7200, 4800, 2400 bps (FAX Signal)
Redundancy Compression 1 dimension: MH Mode

Process 2 dimension: MR Mode (K=2.4)

(Coding Mode) 3 dimension: MMR Mode


Resolution Main Scan: 8 pel/mm

Sub Scan: 3.85, 7.7l/mm


Line Synchronization Signal EOL Signal
1 Line Transmission Time Depends on the degree of data reduction.

[ms/line] Minimum Value: 10, 20

Can be recognized in 40ms.

23
KX-FL421-B

6. Explanation of Communication and Compression Technology


a. G3 Communication Signals (T. 30 Binary Process)
For G3 Facsimile communication, this is the procedure for exchanging control signals between the sending and receiving
machines both before and after transmission of image signals.
Control signals at 300 bps FSK are: 1850 Hz...0, 1650Hz...1.
An example of a binary process in G3 communication is shown below.

Explanation of Signals
Control signals are comprised mainly of 8-bit identification signals and the data signals added to them. Data signals are
added to DIS and DCS signals.
Signal.....DIS (Digital Identification Signal)
Identification Signal Format.....00000001
Function:
Notifies the capacity of the receiving unit. The added data signals are as follows.

Signal.....DCS (Digital Command Signal)


Identification Signal Format.....X1000001

Example
(Some models do not support the following items.):

Bit No. DIS/DTC DCS


1 Transmitter --- T.2 operation
2 Receiver --- T.2 operation Receiver --- T.2 operation
3 T.2 IOC = 176 T.2 IOC = 176
4 Transmitter --- T.3 operation
5 Receiver --- T.3 operation Receiver --- T.3 operation
6 Reserved for future T.3 operation features
7 Reserved for future T.3 operation features.
8 Reserved for future T.3 operation features.
9 Transmitter --- T.4 operation

24
KX-FL421-B

Bit No. DIS/DTC DCS


10 Receiver --- T.4 operation Receiver --- T.4 operation
11,12,13,14 Data signaling rate Data signaling rate

0,0,0,0 V.27 ter fall back mode 2400 bit/s, V.27 ter

0,1,0,0 V.27 ter 4800 bit/s, V.27 ter

1,0,0,0 V.29 9600 bit/s, V.29

1,1,0,0 V.27 ter and V.29 7200 bit/s, V.29

0,0,1,0 Not used 14400 bit/s, V.33

0,1,1,0 Reserved 12000 bit/s, V.33

1,0,1,0 Not used Reserved

1,1,1,0 V.27 ter and V.29 and V.33 Reserved

0,0,0,1 Not used 14400 bit/s, V.17

0,1,0,1 Reserved 12000 bit/s, V.17

1,0,0,1 Not used 9600 bit/s, V.17

1,1,0,1 V.27 ter and V.29 and V.33 and V.17 7200 bit/s, V.17

0,0,1,1 Not used Reserved

0,1,1,1 Reserved Reserved

1,0,1,1 Not used Reserved

1,1,1,1 Reserved Reserved


15 R8×7.7 lines/mm and/or 200×200 pels/25.4mm R8×7.7 lines/mm and/or 200×200 pels/25.4mm
16 Two-dimensional coding capability Two-dimensional coding capability
17, 18 Recording width capabilities Recording width

(0, 0) 1728 picture elements along scan line length of 1728 picture elements along scan line length of

215 mm ± 1% 215 mm ± 1%

(0, 1) 1728 picture elements along scan line length of 2432 picture elements along scan line length of

215 mm ± 1% 303 mm ± 1%

2048 picture elements along scan line length of

255 mm ± 1%

2432 picture elements along scan line length of

303 mm ± 1%

(1, 0) 1728 picture elements along scan line length of 2048 picture elements along scan line length of

215 mm ± 1% 255 mm ± 1%

2048 picture elements along scan line length of

255 mm ± 1%

(1, 1) Invalid Invalid


19, 20 Maximum recording length capability Maximum recording length

(0, 0) A4 (297 mm) A4 (297 mm)

(0, 1) Unlimited Unlimited

(1, 0) A4 (297 mm) and B4 (364 mm) B4 (364 mm)

(1, 1) Invalid Invalid

25
KX-FL421-B

Bit No. DIS/DTC DCS


21, 22, 23 Minimum scan line time capability of the receiver Minimum scan line time

(0, 0, 0) 20 ms at 3.85 l/mm: T7.7 = T3.85 20 ms

(0, 0, 1) 40 ms at 3.85 l/mm: T7.7 = T3.85 40 ms

(0, 1, 0) 10 ms at 3.85 l/mm: T7.7 = T3.85 10 ms

(1, 0, 0) 5 ms
5 ms at 3.85 l/mm: T7.7 = T3.85
(0, 1, 1)
10 ms at 3.85 l/mm: T7.7 = 1/2 T3.85
(1, 1, 0)
20 ms at 3.85 l/mm: T7.7 = 1/2 T3.85
(1, 0, 1)
40 ms at 3.85 l/mm: T7.7 = 1/2 T3.85
(1, 1, 1)
0 ms at 3.85 l/mm: T7.7 = T3.85
0 ms
24 Extend field Extend field
25 2400 bit/s handshaking 2400 bit/s handshaking
26 Uncompressed mode Uncompressed mode
27 Error correction mode Error correction mode
28 Set to “0”. Frame size 0 = 256 octets 1 = 64 octets
29 Error limiting mode Error limiting mode
30 Reserved for G4 capability on PSTN Reserved for G4 capability on PSTN
31 T.6 coding capability T.6 coding enabled
32 Extend field Extend field
33 Validity of bits 17, 18 Recording width

(0) Bits 17, 18 are valid Recording width indicated by bits 17, 18

(1) Bits 17, 18 are invalid Recording width indicated by this field bit information
34 Recording width capability 1216 picture elements along Middle 1216 elements of 1728 picture elements
scan line length of 151 ± mm 1%
35 Recording width capability 864 picture elements along scan Middle 864 elements of 1728 picture elements
line length of 107 ± mm 1%
36 Recording width capability 1728 picture elements along Invalid
scan line length of 151 ± mm 1%
37 Recording width capability 1728 picture elements along Invalid
scan line length of 107 ± mm 1%
38 Reserved for future recording width capability.
39 Reserved for future recording width capability.
40 Extend field Extend field
41 R8×15.4 lines/mm R8×15.4 lines/mm
42 300×300 pels/25.4 mm 300×300 pels/25.4 mm
43 R16×15.4 lines/mm and/or 400×400 pels/25.4 mm R16×15.4 lines/mm and/or 400×400 pels/25.4 mm
44 Inch based resolution preferred Resolution type selection

“0”: neuritic based resolution

“1”: inch based resolution


45 Metric based resolution preferred Don’t care
46 Minimum scan line time capability for higher resolutions Don’t care

“0”: T15.4 = T7.7 “1”: T15.4 = 1/2T7.7


47 Selective Polling capability Set to “0”.
48 Extend field Extend field

Note 1 - Standard facsimile units conforming to T.2 must have the following capability: Index of cooperation (IOC)=264.
Note 2 - Standard facsimile units conforming to T.3 must have the following capability: Index of cooperation (IOC)=264.
Note 3 - Standard facsimile units conforming to T.4 must have the following capability: Paper length=297 mm.

Signal Identification Signal Format Function


Training 1 ——————— A fixed pattern is transmitted to the receiving side at a speed (2400
to 14400 bps) designated by DCS, and the receiving side optimizes
the automatic equalizer, etc., according to this signal.

26
KX-FL421-B

Signal Identification Signal Format Function


TCF ——————— Sends 0 continuously for 1.5 seconds at the same speed as the
training signal.
(Training Check)
CFR X0100001 Notifies the sending side that TCF has been properly received. If
TCF is not properly received, FTT (Failure To Train) X0100010 is
(Confirmation to Receive) relayed to the sender. The sender then reduces the transmission
speed by one stage and initiates training once again.
Training 2 ——————— Used for reconfirming the receiving side like training 1.
Image Signal Refer to the next page. ———————
RTC ——————— Sends 12 bits (0...01 × 6 times) to the receiver at the same speed as
the image signal and notifies completion of transmission of the first
(Return to Control) sheet.
EOP X1110100 End of one communication

(End of Procedure)
MCF X0110001 End of 1 page reception

(Message Confirmation)
DCN X1011111 Phase E starts.

(Disconnect)
MPS X1110010 Completion of transmission of 1 page. If there are still more docu-
ments to be sent, they are output instead of EOP. After MCF recep-
(Multi-Page Signal) tion, the sender transmits an image signal of the second sheet.
PRI-EOP X1111100 If there is an operator call from the sender, it is output after RTC.

(Procedural Interrupt-EOP)
PIP X0110101 This is output when an operator call is received.

(Procedural Interrupt Positive)

b. Redundancy Compression Process Coding Mode


This unit uses one-dimensional MH format.

27
KX-FL421-B

6.6. NCU Section


6.6.1. General
NCU is the with the telephone line. It is composed of Bell detection circuit, Pulse dial circuit, Line amplifier and sidetone circuits. The
following is a brief explanation of each circuit.

6.6.2. Line Relay (RLY401)


1. Circuit Operation
Normally, this relay switches to the external telephone side (break) and switches to the open side (make) while OFF-HOOK.
{ IC101 (V6) High Level→CN300 (9) High Level} →CN405 (9) High Level→Q406 ON→RLY401 (ON)→(make)

6.6.3. Bell Detection Circuit


1. Circuit Operation
The signal waveform for each point is indicated below. The signal (low level section) input to pin V4 of SOC IC101 on the dig-
ital board is illustrated.

6.6.4. Pulse Dial Circuit and ON/OFF Hook Circuit


IC101 (V6) High Level(make)→Q406 ON(make)→RL401 ON(make)→TEL line
IC101 (V6) Low Level(break)→Q406 OFF(break)→RL401 OFF(break)→TEL line

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KX-FL421-B

6.6.5. Line Amplifier and Side Tone Circuit


1. Circuit Operation
The reception signal output from the line transformer T401 is input to pin (2) of IC401 via C408, R409 and then the signal is
amplified at pin (1) of IC401 and sent to the reception system.

The transmission signal is output from IC107(7) and transmitted to T401 via C413 and R414. If the side tone circuit is not
applied, the transmission signal will return to the reception amplifier via C408 and R409.When the side tone circuit is active,
the signal output from IC107 pin (7) passes through R413, C410, C409,and R410 and goes into the amplifier IC401 pin (3).
This circuit is used to cancel the transmission return signal.

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KX-FL421-B

6.6.6. Caller ID Defection


This unit is compatible with the Caller ID service offered by your local telephone company. To use this feature, you must subscribe
to a Caller ID service. The data for the caller ID from the telephone exchange is sent during the interval between the first and sec-
ond rings of the bell signal. The data from the telephone exchange is a modem signal which is modulated in an FSK (Frequency
Shift Keying) format. Data “0” is a 1200 Hz sine wave, and data 1 a 2200 Hz sine wave.
There are two type of the message format, which can be received: i.e. the single data message format and multiple data message
format.
The multiple data format allows to transmit the name and data code information in addition to the time and telephone number data.
When there is multiple data in the unit, the name or telephone number is displayed.
The Caller ID signal input from TEL LINE is processed with MODEM (included IC101).
Refer to Check sheet for analog signal route(P.107) for the route of caller ID signal.

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KX-FL421-B

6.7. CIS Control Section


The scanning block of this device consists of a control circuit and a contact image sensor made up of a celfoc lens array, an LED, a
light guide, and photoelectric conversion elements.

When an original document is inserted and the start button pressed, pin E1 of IC101 goes to a high level and the transistor Q215
turns on. This applies voltage to the LED to light it. The contact image sensor is driven by each of the FTG-F1 signals output from
IC101, and the original image illuminated by the LED undergoes photoelectric conversion to output an analog image signal (SIG).
The analog image signal is input to the IC101 on AIN1 (pin A3) and converted into 8-bit data by the A/D converter inside IC101.
Then this signal undergoes digital processing in order to obtain a high-quality image.

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KX-FL421-B

6.8. Stepping Motor Drive Section


6.8.1. Engine Motor Drive Circuit
1. Functions
This motor functions for main operations FAX reception and copy printing.
This feed recording paper synchronized for printing.
2. Motor operation
Excitation pulses is output from IC101 pins B25, C25, D25 and F25. Then stepping pulses are output from driver IC (IC200)
pin No 16, 18, 19 and 21, and drives the motor coil.
As a result, a current of about 1A are supplied to the motor coil.

6.8.1.1. Timing Chart

DRIVE MODE

FUNCTION MODE PHASE PATTERN SPEED CURRENT


PRINT - 2 phase 824pps 1A

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6.8.1.2. Engine Motor Drive Circuit

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6.8.2. Scan Motor Drive Circuit


1. Functions
This motor functions for main operations including FAX transmission.
This feed document paper synchronized for reading.
2. Motor operation
During motor driving, pin E18 of IC101 becomes a high level, and Q218, Q212 turns ON.
As a result, +24V is supplied to the motor coil.
Stepping pulses are output from IC101 pins, A18, A19, A20, C18, causing driver Q217 pins,
16 ~ 13 to drive the motor coil.
The motor coil is energized sequentially in 2 phase increments, which causes a 1-step rotation.
A 1-step rotation feeds 0.065mm of document paper.

6.8.2.1. Timing Chart

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KX-FL421-B

6.8.2.2. Scan Motor (ADF Motor) Drive Circuit

DRIVE MODE

FUNCTION MODE PHASE PATTERN SPEED


SCAN FAX STANDARD 2 phase 579pps
SCAN FAX/COPY FINE/PHOTO 2 phase 579pps
SCAN FAX/COPY SUPER FINE 1-2 phase 579pps
SCAN FAX/COPY PHOTO WITH TEXT 2 phase 579pps
SCAN DOC.PREFEED/EJECT - 2 phase 579pps
STAND-BY - ALL PHASE OFF -

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KX-FL421-B

6.9. FAN Motor Section


This FAN is used to radiate heat in the unit.
The signal level at pin J25/H25 of IC101 becomes high, the FAN is activated. In this case, the pulse signal as shown below input
to pin G25 of IC101 and the rotation of the FAN is detected.

6.9.1. FAN Control


This unit is equipped with fan to prevent the developing device from rising in temperature while printing.
The air is inhaled from the right side of the unit.
The fan rotates at high speed (Approx. 3000 rpm) while printing (controlling the developing device). After printing is finished, it
rotates at low speed (Approx. 2200 rpm) when the temperature of the unit goes up over a fixed one or depending on the number
of printed papers (frequency).
While the fan is rotating at high speed, the voltage of Approx. 21 V is supplied to the fan, however, while rotating at low speed,
the supply voltage is decreased to Approx. 12V.

Each signal wave is as follows:


1. High-speed rotation (typ. 3000 rpm)

2. Low-speed rotation (typ. 2200 rpm)

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KX-FL421-B

6.10. Solenoid Drive Section


The solenoid drive circuit controls the pick-up clutch.
The solenoid is designed to be driven by +24V, driven by IC101-B12 pin.
Diode D203 protects Q229 from backward voltage when the solenoid is driven.

Mode IC101-B12 pin


SOLENOID ON high level
SOLENOID OFF low level

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KX-FL421-B

6.11. LSU (Laser Scanning Unit) Section

38
KX-FL421-B

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KX-FL421-B

6.12. Sensors and Switches Section


All of the sensor and switches are shown below.

Sensor Circuit Location Sensor Sensor or Switch Name Message Error


Operation Panel SW641 Document set [CHECK DOCUMENT]
Operation Panel PS601 Paper Feed [REMOVE DOCUMENT]
High Voltage PCB SW1 Printer Open [COVER OPEN]
Regist Sensor PCB PS531 Regist [FAILED PICKUP]
Exit Sensor PCB PS501 Exit [PAPER JAMMED]
Toner Sensor PCB IC512 Dev & Toner Set [TONER EMPTY]
[TONER LOW]
[CHECK DRUM]
Hook PCB SW671 Hook ————

Note:
See TEST FUNCTIONS - SENSOR CHECK SECTION for the sensor test.
(#815 of Service Mode test. Refer to Test Functions (P.74).

6.12.1. Hook Switch


When the handset is raised, the switch is turned OFF, and the signal at pin 5 of IC601 is high.
When the handset is returned, the switch is turned ON, and the signal at pin 5 of IC601 is low.
IC601 send Hook sw status to Digital Board with other key matrix data.
Refer to Operation Board Section (P.48).

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KX-FL421-B

6.12.2. Paper Feed Sensor


The Sensor detects the front edge of the document.
When there is no document, the shelter plate shuts off the sensor light, the photo-transistor turns OFF, and the input signal of
IC101-A9pin becomes a high level. When a document is detected, the shelter plate let the sensor light pass through, the photo-
transistor turns ON, and the input signal of IC101-A9pin becomes a low level.

Photo-transistor Signal (IC101-A9pin)


Detect Document ON Low level
No Document OFF High level

6.12.3. Document Sensor


The Sensor detects the document insertion.
When a document is detected, the switch turns ON, and the input signal of IC601-9pin becomes a low level. When there is no doc-
ument, the switch turns OFF, and the input signal of IC601-9pin becomes a high level.

Switch Signal (IC601-9pin)


Detect Document ON Low level
No Document OFF High level

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KX-FL421-B

6.12.4. Top Cover Open Switch


The Switches detect whether the printer cover is open or closed.
When the printer cover is closed, the switches turn ON, and the input signal of IC101-N25pin becomes a low level.
When the printer cover is open, the switches turns OFF, and the input signal of IC101-N25pin becomes a high level.

Switch Signal (IC101-N25 pin)


Open OFF High level
Close ON Low level

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KX-FL421-B

6.12.5. Drum Detection


DRUM SENSOR is not arranged.
DRUM unit is detected when HVERR SENSOR arranged in H.V.P.S becomes effective.

High Voltage ERROR Status Drum sensor Signal (IC101-P25)


Abnormal DRUM can not be detected Low level
Normal DRUM can be detected High level

6.12.6. Regist Sensor


The Sensor detects whether or not the recording paper is present so that printing can start.
When the recording paper is detected, the shelter plate let the sensor light passing through, the photo-transistor turns ON, and the
input signal of IC101-AD25pin becomes a low level.
When there is no recording paper, the shelter plate closes the sensor light, the photo-transistor turns OFF, and the input signal of
IC101-AD25pin becomes a high level.

Photo-transistor Signal (IC101-AD25 pin)


No Recording Paper OFF High level
Recording Paper Regist ON Low level

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6.12.7. Paper Exit Sensor..... "PAPER JAMMED"

The sensor detects whether the recording paper exit out or not.
When there is no recording paper at the position of the sensor, the shelter plate closes the sensor light, the photo-transistor fot tarus
OFF, and the input signal of IC101-C8pin becomes high level.
When the recording paper reach the exit sensor, the shelter plate let the sensor light passing through, the photo-transistor ON, and
the input signal of IC101-C8pin becomes a low level.
[Exit Sensor]

Photo-transistor Signal (IC101-C8 pin)


No Paper OFF High level
Paper Exist ON Low level

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KX-FL421-B

6.12.8. Toner Sensor.... "TONER EMPTY", "TONER LOW", "CHANGE DRUM"


The Sensor detects whether or not the Drum unit and the toner are present.
When there is not Drum unit, Magnetic Field Sensor IC (IC512) turns off, and the input signal of IC101-A11 pin (Digital P.C.B)
becomes a High level over 9s. When the Developer unit is set, Magnetic Field Sensor IC (IC512) turns ON/OFF. If the time of
IC101-A11 pin's Low level is under 600ms, there is enough toner in Developer unit, if not, toner is near empty.

Toner Sensor
The rest of toner is detected by the move speed of the magnet put on the pendulum of Mixing Paddle. The pendulum is pushed
up by the Mixing Paddle, then it falls down by its own weight. The rotation speed of paddle is set slower than the one of pendu-
lum which falls down by its own weight. When the toner is still left, the pendulum falls and stops on the toner, then pushed by the
paddle, it starts to rotate. When no toner is left, the pendulum falls to the bottom. Consequently the contact time between the
magnet and steel becomes short when toner is left and long with no toner.

State Display Signal (IC101-A11pin)


Toner Set (full) - Low level = about 0.5s
Near Empty Toner TONER LOW Low level>1.0s
Mixing Paddle does not rotate CHANGE DRUM High level fix or Low level fix
(“CHANGE DRUM”)

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KX-FL421-B

6.12.8.1. Toner Detection Flow

CAUTION:
1. Toner low can be judged by continuous 5-times TONER LOW signal at only printing.
(It is not executed at.)
2. Toner full can be judged by continuous 3-times TONER FULL signal at initialization.
(It is not executed at printing.)
3. In the ordinal operation, “CHECK DRUM” is displayed when TONER EMPTY sensor does not generate a signal for 3.1 sec-
onds.

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KX-FL421-B

6.12.8.2. Drum Detection Flow

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KX-FL421-B

6.13. Operation Board Section


The unit consists of a LCD (Liquid crystal display), KEYs and LEDs (light-emitting diodes). They are controlled by the Gate Array
(IC601) and SOC (IC101: on the DIGITAL BOARD).
The key matrix table is shown below.

LCD MODULE

SOC
CN651

CN110 CN601

IC101
GATE ARRAY IC
IC601 8x5
KEYS
MATRIX
(Hard)

LED

DIGITAL BOARD OPERATION BOARD


1. Key Matrix
a. Hard Scan

KIN0 KIN1 KIN2 KIN3 KIN4 KIN5 KIN6 KIN7


KSL0 SKEY1 4 NEXT VOL- MONITOR # 0
KSL1 SKEY2 COPY HELP VOL+ FLASH 6 8 LOWER
KSL2 SKEY3 STOP QUICK SCAN PREV REDIAL/ 3 2 7
PAUSE
KSL3 1 ---------- CALLER ID JUNK FAX AUTO GREETING ERASE PLAY BACK
PROHIBITOR ANSWER
KSL4 SKEY4 START MENU SET MUTE 9 5 SKEY5

*LED7 should be set to KSL4. "8 x 5" key matrix is executed by hardware scanning.
2. LED
• AUTO ANSWER LED ON/OFF port---LED6

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KX-FL421-B

6.14. LCD Section


The Gate Array (IC601) works only for writing the ASCII code from the data bus (D4~D7). V0 is supplied for the crystal drive.
R123 and R124 are density control resistors.
Consequently, in this unit, the timing (positive clock) is generated by the LCD interface circuitry in the gate array (IC101).

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KX-FL421-B

6.15. HVPS (High Voltage Power Supply) Section


6.15.1. HVPS Specification

Charge (CHG) Grid Developing DC Transfer (TRA-) Transfer (TRA+)


Output Characteristics Constant current Constant voltage Constant voltage Constant current Constant voltage
(Variable)
Nominal Output Voltage 4.25kV 475±18V 220V±15V 100MΩ (-800V) 800V±100V
Nominal Output Current 180±15µA (180µA) --------- -10.4µA±1µA 1000MΩ
PWM 50% (0.8µA)
(at 100MΩ)
Load Range 21.0MΩ 100MΩ~2000MΩ 62.5~312MΩ 10MΩ~1000MΩ
Constant Current -2500V~-500V
Range

There is one terminal for transcription output and + and - are switched to be output.

6.15.2. CHG-BIAS (Charge BIAS)/GRID/Unit


When IC101 turns on the transistor Q210. CHG REM becomes “L”, and Charge BIAS(180µA) is output from CHG OUTPUT.
GRID BIAS is generated by the current flowing in the GRID circuit via charge wire and GRID.

6.15.3. DEV DC BIAS UNIT


If CHG REM is “L”, transistor Q209 turns on from the IC101 and the DEV DEM becomes “L”, the developing voltage(+220V) is
out put from DEV terminal.

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KX-FL421-B

6.15.4. TRA(+) BIAS (Transfer(+) BIAS)/TRA(-) BIAS (Transfer(-) BIAS) Unit


When CHG REM is “L” and TRA CLK is “open”, Charge BIAS(180µA) is output from CHG OUTPUT, and at the same time Trans-
fer(+)BIAS(800V) is output from TRA OUTPUT. When 5.425kHz PWM(Plus Width Modulation) signal is input to TRA CLK through
transistor Q208, Transfer(-) CURRENT BIAS corresponding to PWM signal is output from TRA OUTPUT.

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KX-FL421-B

6.16. Heat Lamp Control Circuit


The temperature of the fixing part of the Fixing Unit is converted to a voltage by THERMISTOR and input to IC106-4pin. The
heater turns ON/OFF the photo-coupler PC2 at the heater control port (IC106-29pin), and is turned ON/OFF at the triac SCR1.
And two thermostats are set on the AC line as the safety devices.

1. Control at Printing
a. After the printing signal is received, turn ON the heater.
b. After that, turn ON the motor at the Primary Stable Temperature (130°C).
c. After that, control at the Secondary Stable temperature (160°C), N/N(25 - 30°C), and feed papers.

52
KX-FL421-B

Refer to Call Service Troubleshooting Guide (P.137)

53
KX-FL421-B

2. Safety Protection
a. 2 thermostats are provided with the unit, and the heater circuit is shut down when their surface temperatures became over
200°C.
b. The heater control circuit of IC101 has the built-in function that the software turns off the heater control automatically if the
heater is not turned ON every a fixed time.
c. When the temperature became over 220°C, the heater control circuit of IC101 is turned off forcedly and system reset
(IC106 pin 20 becomes Low) will be executed.

The correspondence readings between temperature measured by thermistor and HEX readings

Temperature(°C) HEX reading Temperature(°C) HEX reading Temperature(°C) HEX reading


-40 F9 16 6D 72 17
-39 F8 17 6B 73 17
-38 F6 18 68 74 16
-37 F5 19 65 75 15
-36 F3 20 63 76 15
-35 F2 21 60 77 14
-34 F0 22 5E 78 14
-33 EF 23 5B 79 13
-32 ED 24 59 80 12
-31 EB 25 57 81 12
-30 E9 26 55 82 11
-29 E7 27 52 83 11
-28 E5 28 50 84 11
-27 E3 29 4E 85 10
-26 E1 30 4C 86 10
-25 DF 31 4A 87 0F
-24 DD 32 48 88 0F
-23 DB 33 46 89 0E
-22 D8 34 44 90 0E
-21 D6 35 42 91 0E
-20 D4 36 40 92 0D
-19 D1 37 3F 93 0D
-18 CF 38 3D 94 0D
-17 CC 39 3B 95 0C
-16 CA 40 3A 96 0C
-15 C7 41 38 97 0C
-14 C4 42 36 98 0B
-13 C1 43 35 99 0B
-12 BF 44 33 100 0B
-11 BC 45 32 101 0A
-10 B9 46 31 102 0A
-9 B6 47 2F 103 0A
-8 B3 48 2E 104 0A

54
KX-FL421-B

Temperature(°C) HEX reading Temperature(°C) HEX reading Temperature(°C) HEX reading


-7 B0 49 2D 105 9
-6 AD 50 2B 106 9
-5 AA 51 2A 107 9
-4 A7 52 29 108 9
-3 A4 53 28 109 8
-2 A1 54 27 110 8
-1 9E 55 26 111 8
0 9B 56 25 112 8
1 98 57 23 113 7
2 95 58 22 114 7
3 92 59 22 115 7
4 8F 60 21 116 7
5 8C 61 20 117 7
6 89 62 1F 118 6
7 87 63 1E 119 6
8 84 64 1D 120 6
9 81 65 1C 121 6
10 7E 66 1B 122 6
11 7B 67 1B 123 6
12 78 68 1A 124 5
13 75 69 19 125 5
14 73 70 18
15 70 71 18

Note:
The value is displayed on LCD at Test Functions (P.74) [#815].

The correspondence readings between temperature measured by fixing thermistor and HEX readings

Temperature(°C) HEX Reading Temperature(°C) HEX Reading Temperature(°C) HEX Reading


0 F9 84 EA 168 86
1 F9 85 E9 169 84
2 F9 86 E9 170 82
3 F9 87 E8 171 81
4 F9 88 E7 172 7F
5 F9 89 E7 173 7D
6 F9 90 E6 174 7B
7 F9 91 E6 175 7A
8 F9 92 E5 176 78
9 F9 93 E4 177 76
10 F9 94 E4 178 74
11 F9 95 E3 179 73
12 F9 96 E2 180 71
13 F9 97 E2 181 6F
14 F9 98 E1 182 6D
15 F9 99 E0 183 6C
16 F8 100 DF 184 6A
17 F8 101 DF 185 68
18 F8 102 DE 186 66
19 F8 103 DD 187 65
20 F8 104 DC 188 63
21 F8 105 DC 189 61

55
KX-FL421-B

Temperature(°C) HEX Reading Temperature(°C) HEX Reading Temperature(°C) HEX Reading


22 F8 106 DB 190 60
23 F8 107 DA 191 5E
24 F8 108 D9 192 5C
25 F8 109 D8 193 5A
26 F8 110 D7 194 59
27 F8 111 D6 195 57
28 F8 112 D5 196 55
29 F8 113 D4 197 54
30 F8 114 D3 198 52
31 F7 115 D2 199 50
32 F7 116 D1 200 4F
33 F7 117 D0 201 4D
34 F7 118 CF 202 4B
35 F7 119 CE 203 4A
36 F7 120 CD 204 48
37 F7 121 CC 205 47
38 F7 122 CB 206 45
39 F7 123 C9 207 43
40 F6 124 C8 208 42
41 F6 125 C7 209 40
42 F6 126 C6 210 3F
43 F6 127 C5 211 3D
44 F6 128 C3 212 3C
45 F6 129 C2 213 3A
46 F6 130 C1 214 39
47 F5 131 C0 215 37
48 F5 132 BE 216 36
49 F5 133 BD 217 34
50 F5 134 BC 218 33
51 F5 135 BA 219 31
52 F4 136 B9 220 30
53 F4 137 B7 221 2F
54 F4 138 B6 222 2D
55 F4 139 B5 223 2C
56 F4 140 B3 224 2A
57 F3 141 B2 225 29
58 F3 142 B0 226 28
59 F3 143 AF 227 26
60 F3 144 AD 228 25
61 F2 145 AC 229 24
62 F2 146 AA 230 22
63 F2 147 A9 231 21
64 F2 148 A7 232 20
65 F1 149 A6 233 1F
66 F1 150 A4 234 1D
67 F1 151 A2 235 1C
68 F0 152 A1 236 1B
69 F0 153 9F 237 1A
70 F0 154 9E 238 18
71 EF 155 9C 239 17
72 EF 156 9A 240 16
73 EF 157 99 241 15
74 EE 158 97 242 14
75 EE 159 95 243 13
76 ED 160 94 244 12
77 ED 161 92 245 11
78 EC 162 90 246 0F
79 EC 163 8E 247 0E
80 EC 164 8D 248 0D
81 EB 165 8B 249 0C
82 EB 166 89 250 0B
83 EA 167 88

Note:
Hex reading : 01h or below = Short of Thermistor
Hex reading : F9h or over = Open of Thermistor

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KX-FL421-B

6.17. Power Supply Board Section


This power supply board uses the switching regulator method.

[Input Circuit]
The input current goes into the input rectifier circuit through the filter circuit. The filter circuit decreases the noise voltage and the
noise electric field strength.
[Rectifier Circuit]
The input current is rectified by D1and charges C5 to make DC voltage. Then it supplies power to the converter circuit.
[Kick-on voltage circuit]
Bias is applied to the Q1 gate via this circuit when the AC power is turned on and Q1 begins operating.
[PWR SAVE mode]
Out put Voltage of 24V is dropped to 9V by making PWR DWN Low.

[Control Circuit and Detecting Circuit]


The control circuit amplifies the output with increased voltage detected in the error detecting circuit. Then it drives the main tran-
sistor.
In this power supply, the duty ratio is defined by changing the ON period of the main transistor.
This is shown as follows.
When the output voltage of the 24V circuit increases, the current of the photo coupler PC1 increases, the pulse width of the out-
put control IC becomes narrower and the ON period of Q1 becomes shorter.

[Over Current Limiter (O.C.L)]


The highest drain current (Q1) is limited by a limiter circuit of 24V. The 24V output is limited by this circuit.

[Over Voltage Circuit]


If the 24V output increases because the error detecting circuit or control circuit is broken, Control Circuit will recognize this sig-
nal and output becomes 0V. D104 and D576 also prevent over voltage.

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KX-FL421-B

6.18. DC-DC POWER SUPPLY


IC201 is FET installed 2ch Synchronous switching regulator.
Output Voltage is +1.8V and +3.3V.
Oscillation frequency is 2MHz.

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KX-FL421-B

7 Location of Controls and Components


7.1. Overview
(1) Handset
(2) Speaker
(3) Document guides
(4)Paper tray
(5) Recording paper entrance
(6) Tension plate
(7) Document stacker*1
(8) Paper stacker*1
(9) Recording paper exit
(10) Document exit
(11) Front cover
(12) Document entrance
*1
The paper stacker and document stacker may not be shown
in all illustrations.

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KX-FL421-B

7.2. Control Panel

(1) Auto Answer


(2) Broadcast
(3) Redial/Pause
(4) Junk Fax Prohibitor
(5) Caller ID
(6) Menu
(7) Quick Scan
(8) Help
(9) Stop
(10) Copy
(11) Station keys
(12) Lower
(13) Manual Broad
(14) Tone
(15) Flash
(16) Monitor
(17) Handset Mute
(18) Navigator key {A}{B}{B}{d}{f}{g} / Volume/Phone-
book
(19) Set
(20) Fax/Start
(21) OPER

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8 Installation Instructions
8.1. Installation Space
The space required to install the unit is shown below.
The dimensions given are necessary for the unit to operate efficiently.

Note:
• Avoid excessive heat or humidity.
• Use the unit within the following ranges of temperature and humidity.
• Ambient temperature: 10°C to 32.5°C
• Relative humidity: 20% to 70% (without condensation)
• Power cord length should be less than 5 meters. Using a longer cord may reduce the voltage or cause malfunctions.
• Avoid direct sunlight.
• Do not install near devices which contain magnets or generate magnetic fields.
• Do not subject the unit to strong physical shock or vibration.
• Keep the unit clean. Dust accumulation can prevent the unit from functioning properly.
• To protect the unit from damage, hold both sides when you move it.
• Do not place the unit in an area where the paper tray may be obstructed (i.e., by a wall, etc.)
• Keep this surface (1) away from walls etc. more than 50 mm to let the unit cool down.

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KX-FL421-B

8.2. Connections
Caution:
• When you operate this product, the power outlet should be near the product and easily accessible.
(1) Telephone line cord
• Connect to a single telephone line jack (RJ11C).
(2) Power cord
• Connect to the power outlet (120 V, 60 Hz).
(3) [EXT] jack
• You can connect an answering machine or a telephone. Remove the stopper if attached.
(4) Answering machine (not included)

Note:
• If any other device is connected to the same telephone line, this unit may disturb the network condition of the device.
Using surge protectors
• The warranty does not cover damage due to power line surges or lightning. For additional protection, we recommend using a
surge protector (5).
If the unit shares a single telephone line with a DSL service
• Fax transmission/reception may be disturbed, noise interference may be heard during telephone conversations, or Caller ID may
not function properly. Please attach a DSL filter (6) to the telephone line cord of the unit to prevent this. A DSL filter may be pro-
vided by your DSL service provider.

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KX-FL421-B

8.3. Paper Stacker

Line up the slots (1) in the paper stacker with the pegs (2) on the bottom
of the unit, then insert the two tabs of the paper stacker into the slots on
the unit (3).

Note
• Do not place the unit in an area where the paper stacker may be
easily bumped into.
• Document and recording paper will be ejected from the front of the
unit. Do not place anything in front of the unit.
• The paper stacker can hold up to approximately 30 sheets of printed
paper. Remove the printed paper before the paper stacker becomes
full.

8.4. Document Stacker

• Insert the document stacker (1) into the slots.(2)

Note:
• Make sure the document stacker is inserted completely, or the docu-
ment may jam.

8.5. Paper Tray

Insert the paper tray (1) into the slot (2) on the back of the unit.

Note:
• Do not place the unit in an area where the paper tray may be
obstructed (i.e. by a wall, etc.).
• Keep this surface (3) away from walls etc. more than 50 mm (1 15/16")
to let the unit cool down.

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8.6. Recording Paper


The unit can hold:
— Up to 250 sheets of 60 g/m2 to 75 g/m2 (16 lb to 20 lb) paper.
— Up to 230 sheets of 80 g/m2 (21 lb) paper.
— Up to 200 sheets of 90 g/m2 (24 lb) paper.
Note for recording paper:
• We recommend that you test paper (especially special sizes and types of paper) on the unit before purchasing large quantities.
• Do not use the following types of paper:
- Paper with a cotton and/or fiber content that is over 20 %, such as letterhead paper or paper used for resumes
- Extremely smooth or shiny paper, or paper that is highly textured
- Coated, damaged or wrinkled paper
- Paper with foreign objects attached, such as tabs or staples
- Paper which has dust, lint or oil stains
- Paper that will melt, vaporize, discolor, scorch or emit dangerous fumes near 200 °C (392 °F), such as vellum paper. These
materials may transfer onto the fusing roller and cause damage.
- Moist paper
- Inkjet paper
• Some paper is designed to be printed on only one side. Try printing on the other side of the paper if you are not happy with the
print quality, or if misfeeding occurs.
• For proper paper feeding and best print quality, we recommend using long-grained paper.
• Do not use paper of different types or thickness at the same time. This may cause paper jams.
• Avoid double-sided printing.
• Do not use paper printed from this unit for doublesided printing with other copiers or printers. This may cause paper jams.
• To avoid curling, do not open paper packs until you are ready to use the paper. Store unused paper in the original packaging, in
a cool and dry location.
• For customers who live in high humidity areas:
Please be sure to store paper in an air-conditioned room at all times. If you print using moist paper, it may cause paper jam.

1. Before inserting a stack of paper, fan the paper to prevent paper jams.

2. Pull the tension plate forward (1).

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3. Insert the paper, print-side down (1 ).


• The paper should not be over the tab (2).
• If the paper is not inserted correctly, re-adjust the paper, or the
paper may jam.

4. Push the tension plate back (1).

To use A4 size paper


Insert the tabs on the A4 paper guides (1) into the slots.
• "L" is shown on the A4 paper guide for the left side.
"R" is shown on the A4 paper guide for the right side.
Note:
• When you use letter or legal paper, you do not need to install the A4
paper guides.
• Change the recording paper size to “A4” (feature #16 on Program
Mode Table(P.128).)

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8.7. Document Requirements


Available document size, document weight and effective scanning area are as follows:

Document Weight
• Single sheet:45 g/m2 to 90 g/m2 (12 lb to 24 lb)
• Multiple sheet:60 g/m2 to 80 g/m2 (16 lb to 21 lb)
Note:
• Remove clips, staples or other fasteners.
• Do not set the following types of documents: (Make a copy of the document using another copier and set the copy.)
- Chemically treated paper such as carbon or carbonless duplicating paper
- Electrostatically charged paper
- Badly curled, creased or torn paper
- If documents printed from this unit are curled at one end, you can insert the other end that is not curled into the auto docu-
ment feeder of this unit for better feeding results.
- Paper with a coated surface
- Paper with a faint image
- Paper with printing on the opposite side that can be seen through the other side, such as newsprint
• Check that ink, paste or correction fluid has dried completely.
• To set a document with a width of less than 210 mm (8 1/4"), we recommend using a copy machine to copy the original document
onto A4 or letter-sized paper, then setting the copied document.
• Do not set documents that do not satisfy the requirements of size and weight. Make a copy of the document using a copy
machine and set the copy.

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8.8. Replacing the Toner Cartridge and the Drum Unit


When the display shows the following, replace the toner cartridge.

To check the drum life and quality, please print the printer test list. If printing quality is still poor, replace the toner cartridge and drum
unit.
To ensure that the unit operates properly, we recommend the use of Panasonic toner cartridge (Model No. KX-FAT88) and drum
unit (Model No. KX-FAD89).
To maintain print quality and machine life, we recommend you to clean slots and openings and the inside of the unit when replacing
the toner cartridge and/or drum unit.
Caution:
• We cannot be responsible for any damage to the unit or degradation of print quality which may occur from the use of a
non-Panasonic toner cartridge and drum unit.
• The drum unit contains a photosensitive drum.
Exposing it to light may damage the drum.
Once you have opened the protection bag:
- Do not expose the drum unit to light for more than 5 minutes.
- Do not touch or scratch the black drum surface.
- Do not place the drum unit near dust or dirt, or in a high humidity area.
- Do not expose the drum unit to direct sunlight.
• Do not unplug the unit. Loss of fax documents in memory may occur.
• Do not leave the toner cartridge out of the protection bag for a long time. It will decrease the toner life.
• Do not add toner to the toner cartridge.

1. Before opening the protection bag of the new toner cartridge, shake it
vertically more than 5 times.

2. Remove the new toner cartridge from the protection bag.


Peel off the seal (1) from the toner cartridge.

3. Remove the handset and document stacker.

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KX-FL421-B

4. Lift open the front cover (1), holding the dotted area (2) on the right
side.

5. Remove the drum and toner unit (1) by holding the two tabs.
• Do not touch the transfer roller (2).
• If you replace the toner cartridge and the drum unit at the same
time, skip to step 9.
• If you replace only the toner cartridge, tap on the used toner car-
tridge several times to allow the remaining toner to fall into the drum
unit before removing.

6. Turn the two levers (1) on the used toner cartridge firmly, until the trian-
gles (2) match.

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KX-FL421-B

7. Remove the used cartridge (1) from the drum unit (2).
• The toner may stick to the cartridge and the drum unit. Be careful
when handling.
• Do not drop the toner on the black drum surface (3).
• Put the used toner cartridge into the protection bag.

8. Insert the cleaner (1) fully into the groove (2) of the drum unit and move
it from side to side at least 3 times to clean the inside of the drum unit.
Important:
• If the groove of the drum unit is dirty, lines or dirty patterns may
appear on printed sheets.
Be sure to remove any toner remaining on the inside of the drum
unit to maintain the print quality.
• Repeat for the other groove.
Note:
• Be sure to clean all the way to the edge of each groove.

9. If you replace the drum unit at the same time, remove the new drum
unit from the protection bag.
Place the new toner cartridge (1) into the drum unit (2) vertically.

10. Press down the toner cartridge firmly (1). Keep pressing while turning
the lever on each side of the toner cartridge towards you (2).

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KX-FL421-B

11. Make sure that the triangles (1) match, to install the toner cartridge cor-
rectly.

• If the lower glass (2) is dirty, clean it with a soft and dry cloth.

12. Install the drum and toner unit (1) by holding the tabs.

• Make sure that the triangles(2) match to install the drum and toner
unit correctly.

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KX-FL421-B

13. • Close the front cover (1) by pushing down on both sides, until
locked.

14. Place the handset on the cradle and attach the document stacker.
• While the unit displays “PLEASE WAIT”, do not open the front
cover, or disconnect the power cord.
Waste disposal method
Waste material should be disposed of under conditions which meet all
national and local environment regulations.

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9 Operating Instructions
9.1. To Select Characters with the Dial Keypad

9.2. To Select Characters Using [ + ] or [ - ]


Instead of pressing the dial keys, you can select characters using [ + ] or [ - ].
1. Press [ - ] repeatedly to display the desired character. Characters will be displayed in the following order:
(1) Uppercase letters
(2) Number
(3) Symbol
(4) Lowercase letters
• If you press [ + ], the order will be reversed.
2. Press [ ] to insert the character.
3. Return to step 1 to enter the next character.

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9.3. Setting Your Logo


The logo can be your name or the name of your company.

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10 Test Mode
10.1. Test Functions
The codes listed below can be used to perform simple checks of some of the unit’s functions. When complaints are received
from customers, they provide an effective tool for identifying the locations and causes of malfunctions.

Test Mode Type of Mode Code Function


Operation after code
input
MOTOR TEST & Service Mode “5” “5” “6” 0: Recording paper feed
High Voltage Power START 1: Auto Document feed (STANDARD)
Supply Board 2: Auto Document feed (FINE)
CHECK 3: Auto Document feed (SUPER FINE)
Refer to High Voltage Value Check Point (P.117).
MODEM TEST Service Mode “5” “5” “4” Telephone line circuit is connected automatically, output the following signals on
START the circuit line.
0) OFF 1) 1100Hz 2) 2100Hz 3) 300bps 4) 2400bps 5) 4800bps
6) 7200 bps 7) 9600bps 8) 12000bps 9) 14400bps 10) 16800bps
11) 19200bps 12) 21600bps 13) 24000bps 14) 26400bps
15) 28800bps 16) 31200bps 17) 33600bps
ROM CHECK Service Mode “5” “5” “1” Indicates the version and checks the sum of the ROM.
START
LCD CHECK Service Mode “5” “5” “8” Checks the LCD indication.
START Illuminates all the dots to check if they are normal.
Refer to Operation Panel Section (P.110).
DTMF SINGLE TEST Service Mode “5” “5” “2” Outputs the DTMF as single tones. Used to check the frequencies of the individ-
1....ON ual DTMF tones. Refer to DTMF Single Tone Transmit Selection (P.75).
2....OFF
LED CHECK Service Mode “5” “5” “7” All LEDs above the operation panel board flash on and off, or are illuminated.
START
KEY CHECK Service Mode “5” “6” “1” Checks the button operation.
START (any key) Indicates the button code on the LCD while the button is pressed. Refer to But-
ton Code Table (P.76).
Refer to Operation Panel Section (P.110).
CIS TEST Service Mode “5” “5” “5” LED lights up, CIS scanning.
Refer to CIS (Contact Image Sensor) Section (P.116).
LSU TEST Service Mode “6” “3” “9” Laser radiates, Polygon rotates
Refer to LSU (Laser Scanning Unit) Section (P.38).
MEMORY CLEAR Service Mode “5” “5” “0” To reset the value to the default one, except the top margin (#853), left margin
START (#854), time / day (#001), logo (#002), Fax no. (#003), History and Directory data.
Please restart a power supply after clearing a memory.
FAN TEST Service Mode “6” “7” “7” 1:TEST OFF
START 2:High-speed rotation
3:Low-speed rotation

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Test Mode Type of Mode Code Function


Operation after code
input
SENSOR CHECK Service Mode “8” “1” “5” First of all, press the copy button, and confirm the action of ON/OFF.
For each sensor’s operation, refer to Sensors and Switches Section (P.40).
D S C - R E - T * 3F * D 4 * V : LCD DISPLAY
D: Document sensor
D: Document set
-: No document
S: Paper Feed Sensor
S: Read position
-: No read position
C: Printer Cover Switch
C: Open
-: Close
R: Regist Sensor
R: Detect recording paper
-: Not defect recording paper
E: Exit Sensor
E: Detect recording paper
-: Not detect recording paper
T: Toner Sensor
T: Toner sensor ON
-: Toner sensor OFF
*: None
3F: Temperature of THERMISTOR
Hex (00-FF)
*: None
D4: Temperature of Atmosphere
Hex (00-FF)
*: None
V: VOX signal
V: Detect the tone on the line
-: Not detect
PRINT TEST PAT- Service Mode “8” “5” “2” 1. Press “852” then the SET key in the service mode.
TERN START 2. As “PATNO =” is displayed on the LCD, enter the test pattern No. and press the
SET key.
3. When “No. = “is displayed on the LCD, enter the printing number and press the
SET key. (Press “00” for the infinite printing.)
4. “MODE” is displayed on the LCD. Press “0” to start printing or press “1” to go to
the next screen.
5. When “1” is pressed at MODE, “INTVL = “is displayed on the LCD. Enter the
printing interval (00~99 sec).
6. The printing repeats the designated number of times at the programmed print-
ing intervals.

Note:
The numbers in the boxes (XXX) indicate the keys to be input for the various test modes.

10.1.1. DTMF Single Tone Transmit Selection

Note:
After performing this check, do not forget to turn the setting off.
otherwise, dialing in DTMF signal will not work.

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10.1.2. Button Code Table

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10.1.3. Print Test Pattern


1. NO.01 3. NO.03

2. NO.06
• These print test patterns are just image printing, and differ-
ent from actual ones.
When it is required to judge the print quality, compare with

the printing of a nondefective machine.

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11 Service Mode
11.1. Programming and Lists
The programming functions are used to program the various features and functions of the machine, and to test the machine.
This facilitates communication between the user and the service man while programming the unit.

11.1.1. Operation
There are 2 basic categories of programming functions, the User Mode and the Service Mode. The Service Mode is further broken
down into the normal and special programs. The normal programs are those listed in the Operating Instructions and are available to
the user. The special programs are only those listed here and not displayed to the user. In both the User and Service Modes, there
are Set Functions and Test Functions. The Set Functions are used to program various features and functions, and the Test Func-
tions are used to test the various functions. The Set Functions are accessed by entering their code, changing the appropriate value,
then pressing the SET key. The Test Functions are accessed by entering their code and pressing the key listed on the menu. While
programming, to cancel any entry, press the STOP key.
Note:
When changing the set values on the service function table, they should not be set beyond the local regulation.
Follow the laws and regulations of your area.

11.1.2. Operation Flow

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11.1.3. Service Function Table

Code Function Set Value Effective Default Remarks


Range
501 Pause time set X 100 msec 001~600 030 ----------
502 Flash time X 10 msec 01-09 70 ----------
503 Dial speed select 1:10 pps 1, 2 1 ----------
2:20 pps
507 V.34 transmit speed selection 0:DISABLE 0~8 1 ----------
1:33,600
2:31,200
3:28,800
4:26,400
5:24,000
6:21,600
7:19,200
8:16,800
508 V.34 receive speed selection 0:DISABLE 0~8 1 ----------
1:33,600
2:31,200
3:28,800
4:26,400
5:24,000
6:21,600
7:19,200
8:16,800
514 Bell signal detect time X 100msec 1~9 6 ----------
520 CED frequency select 1:2100 Hz 1, 2 1 See Symptom/Countermeasure Table for long dis-
2:1100 Hz tance and international calls in (P.88).
521 International mode select 1:ON 2:OFF 1, 2 1 See Symptom/Countermeasure Table for long dis-
tance and international calls in (P.88).
522 Auto standby select 1:ON 2:OFF 1, 2 1 The resolution reverts to the default when trans-
mission is complete.
523 Receive equalizer select 1: 0 km 1~4 1 Set RX equalizer to automatic mode.
2: 1.8 km
3: 3.6 km
4: 7.2 km
524 Transmission equalizer select 1: 0 km 1~4 1
2: 1.8 km
3: 3.6 km
4: 7.2 km
529 Call Service Clear
544 Selecting the document feed position 0~4mm 0~4 2 When the ADF function is incorrect, adjust the
feed position.
550 Memory clear See Test Functions (P.74).
551 ROM check See Test Functions (P.74).
552 DTMF single tone test 1:ON 2:OFF 1, 2 2 See Test Functions (P.74).
553 Monitor on FAX communication select 1:OFF 1~3 1 Sets whether to monitor the line signal with the
2:PHASE B unit's speaker during FAX communication or not.
3:ALL
554 Modem test See Test Functions (P.74).
555 Scan check See Test Functions (P.74).
556 Motor test & H.V.P.S. check 0 See Test Functions (P.74).
557 LED test See Test Functions (P.74).
558 LCD test See Test Functions (P.74).
561 KEY test See Test Functions (P.74).
567 T0 timer X second 001~255 057
570 BREAK % select 1:61% 2:67% 1, 2 1 Sets the % break of pulse dialing according PBX.
571 ITS auto redial time set X number of 00~99 00 Selects the number of times that ITS is redialed
times (not including the first dial).
572 ITS auto redial line disconnection time X second 001~999 065 Sets the interval of ITS redialing.
set
573 Remote turn-on ring number set X number of 0~99 10 Sets the number of rings before the unit starts to
rings receive a document in the TEL mode.
590 FAX auto redial time set X number of 00~99 01 Selects the number of redial times during FAX
times communication (not including the first dial).
591 FAX auto redial time disconnection time X second 001~999 065 Sets the FAX redial interval during FAX communi-
set cation.

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Code Function Set Value Effective Default Remarks


Range
592 CNG transmit select 1:OFF 1~3 2 Lets you select the CNG output during FAX trans-
2:ALL mission. ALL: CNG is output at phase A. AUTO:
3:AUTO CNG id output only when automatic dialing is per-
formed. OFF: CNG id not output at phase A. Refer
to (P.103).
593 Time between CED and 300bps 1:75 msec 1~3 1 See Symptom/Countermeasure Table for long
2:500 msec distance and international calls in (P.88). Refer to
3:1 sec (P.104) and (P.88).
594 Overseas DIS detection select 1:detects at the 1, 2 1 See Symptom/Countermeasure Table for long
1st time distance and international calls in (P.88). Refer to
2:detects at the (P.103) and (P.88).
2nd time
595 Receive error limit value set 1: 5% 1~4 2 If the number of errors during transmission
2: 10% exceeds this value, the sending side terminates
3: 15% the call.
4: 20%
596 Transmit level set X dBm - 15~00 11 Selects the FAX transmission level. Refer to
(P.103)and (P.104).
598 Receiving sensitivity 43= -43 dBm 20~48 44 Used when there is an error problem. Refer to
(P.88).
599 ECM frame size 1:256 2:64 1, 2 1 ----------
628 H.V.P.S. check See (P.74).
630 Paper Jam Cause Distinction Code 0:No Paper Jam
1:The paper was pulled into the unit.
2:The paper was longer than the maximum length
of the register sensor.
3:The paper exit was not detected after the regis-
tration.
4:The paper was longer than the maximum length
of the paper exit sensor.
5:The register sensor or paper exit sensor was
turned ON before the motor started to rotate.
6:The register sensor chattered.
7:The paper exit sensor chattered.
639 LSU test See Test Functions (P.74).
651 Write system program into the Flash Rom with a tool. See the parts number of the tool. The tool includes
the operating manual for writing program.
655 Cause Distinction Code of Call Service 3 See Call Service Troubleshooting Guide
(P.137).
677 Fan test See Test Functions (P.74).
710 Memory clear except History data To reset the value to the default one, except His-
tory data. Please restart a power supply after
clearing a memory.
717 Transmit speed selection 1:14400BPS 1~6 1 Adjusts the speed to start training during FAX
2:12000BPS transmission. Refer to (P.103) and
3:9600BPS
4:7200BPS
5:4800BPS
6:2400BPS
718 Receive speed selection 1:14400BPS 1~6 1 Adjusts the speed to start training during FAX
2:12000BPS reception. Refer to (P.104) and
3:9600BPS
4:7200BPS
5:4800BPS
6:2400BPS
719 Ringer off in TEL/FAX mode 1:ON 2:OFF 1, 2 1 ----------
721 Pause tone detect 1:ON 2:OFF 1, 2 2 Selects the tone detection for pause in dialing.
722 Redial tone detect 1:ON 2:OFF 1, 2 2 Sets the tone detection mode after redialing.
763 CNG detect time for friendly reception 1:10 sec 1~3 3 Selects the CNG detection tone of friendly recep-
2:20 sec tion.
3:30 sec
771 T1 timer 1:35 sec 1, 2 1 Sets a higher value when the response from the
2:60 sec other party needs more time during FAX transmis-
sion.
774 T4 timer X 100 sec 00~99 00 Use this function when delay occurs in the line and
communication.
(ex. Mobile comm) does not work well.
815 Sensor & Vox check See Test Functions (P.74).

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Code Function Set Value Effective Default Remarks


Range
852 Print test pattern See Print Test Pattern (P.77).
853 Top margin 1~5 3 ----------
854 Left margin 1~7 4 ----------
874 DTMF ON time X msec 060~200 100 ----------
875 DTMF OFF time X msec 060~200 100 ----------
880 History list See (P.84).
881 Journal 2 list See (P.99).
882 Journal 3 list See (P.99).
890 TEL/FAX ring back tone 1:ON 2:OFF 1, 2 1 ----------

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11.2. The Example of the Printed List


11.2.1. User Mode (The list below is an example of the SYSTEM SETUP LIST the unit prints
out.)

Note:
The above values are the default values.

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11.2.2. Service Mode Settings (Example of a printed out list)

Note:
The above values are the default values.

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11.2.3. History (Example of a printed out list)

Note:
See the following descriptions of this report. Item No. (1) ~ (49) are corresponding to the listed items in Descriptions of the
History Report(P.85).

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11.2.3.1. Descriptions of the History Report


(1) ROM VERSION (30) Not used
FLASH ROM version (31) NUMBER OF PRINTING HELP
(2) SUM The number of help lists printed until now.
FLASH ROM internal data calculation. (32) NUMBER OF DIVIDED PRINTING IN FAX RECEP-
(3) YOUR LOGO TION
The user logo recorded in the unit. If it is not recorded, The number of faxes received that were divided into more
NONE will be displayed. than one sheet since the unit was purchased.
(4) YOUR TELEPHONE NUMBER (33) Not used.
The user telephone number recorded in the unit. If it is not (34), (35) Not used.
recorded, NONE will be displayed. (36) FAX MODE
(5) Not used Means the unit received a fax message in the FAX mode.
(6) FACTORY - CUSTOMER (37) MAN RCV
This shows how many days from factory production until the Means the unit received a fax message by manual opera-
user turns ON the unit. tion.
(7) MONTH (38) FRN RCV
The shows the very first month, date, year and time set by Means the unit received a fax message by friendly signal
the user after they purchased the unit. detect.
(8) DAY (39) Not used
The shows the very first month, date, year and time set by (40) RMT DTMF
the user after they purchased the unit. Means the unit detected DTMF (Remote Fax activation
(9) YEAR code) entered remotely.
The shows the very first month, date, year and time set by (41) PAL DTMF
the user after they purchased the unit. Means the unit detected DTMF (Remote Fax activation
(10) TIME code) entered by a parallel connected telephone.
The shows the very first month, date, year and time set by (42) TURN-ON
the user after they purchased the unit. Means the unit started to receive after 10 rings. (Remote
(11) USAGE TIME Turn On: Service Code #573)
The amount of time the unit has been powered ON. (43) Not used
(12) FACTORY - NOW (44) IDENT
This shows how many days from factory production until the Means the unit detected Ring Detection.
user prints out this history list. (45) Not used
(13) TEL MODE (46) Not used
The amount of time the TEL mode setting was used. (47) Not used
(14) FAX MODE (48) Not Used
The amount of time the FAX mode setting was used. (49) Not Used
(15) Not used (50) Printing number of the drum unit
(16) Not used (51) Paddle rotation number of the drum unit
(17) FINAL RECEIVE MODE (52) CALL SERVICE 3 failure cause record (the latest)
The last set receiving mode by the user. (53) CALL SERVICE 3 failure cause record (the last time)
(18) TONE/PULSE SELECTION (54) CALL SERVICE 3 failure cause record (the second
The most recently used setting used, either TONE or last time)
PULSE.
(19) RECEIVE REDUCTION
The compression rate when receiving.
(20) SETTING NO. OF DIRECTORY
The recorded directory stations (one touch dial).
(21) NUMBER OF COPY
The number of pages copied.
(22) NUMBER OF RECEIVE
The number of pages received.
(23) NUMBER OF SENDING
The number of pages sent.
(24) NUMBER OF CALLER ID
The number of times Caller ID was received.
(25) Not used
(26) Not used
(27) Not used
(28) Not used
(29) Not used

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12 Troubleshooting Guide
12.1. User Recoverable Errors
If the unit detects a problem, one or more of the following messages will appear on the display.
The explanations given in the [ ] are for servicemen only.

DISPLAY MESSAGE CAUSE AND REMEDY


• Polygon motor error.
Refer to Call Service 1 (P.138).

• Laser beam error. Replace LSU unit.


Refer to Call Service 2 (P.139).

• Fuser unit cannot heat up. Replace fuser unit.


Refer to Call Service 3 (P.140).

• Fan motor error. Replace fan motor.


Refer to Call Service 4 (P.141).

• Charge unit error


(An error occurred in the Charge unit including High voltage unit. (Also the Charger went wrong.))
Refer to Call Service 6 (P.142).
• There is something wrong with the drum unit. Replace the drum unit and the toner cartridge.

• The document was not fed into the unit properly. Re-insert the document. If misfeeding occurs frequently,
clean the document feeder rollers and try again.

• The drum unit is not inserted properly. Re-insert it correctly.

• Recording paper is not installed or the unit has run out of paper. Install paper and press [Start] to clear the
message.
• Recording paper is not fed into the unit properly. Re-install paper and press [Start] to clear the message.
• The front cover is open. Close it.

• The drum life is complete. Replace the drum unit immediately.

• The unit has a document in memory. See the other displayed message instructions to print out the docu-
ment.

• The inside of the unit is extremely cold and cannot be operated. Use the unit in a warmer area. While the
unit cannot be operated, the received documents are temporarily stored into the memory, and will be
printed out automatically when the unit warms up.
• When performing memory transmission, the document being stored exceeded the memory capacity of the
unit. Send the entire document manually.
• When making a copy, the document being stored exceeded the memory capacity of the unit. Press [Stop]
to clear the message. Divide the document into sections.
• There is no space to store new items in phonebook. Erase unnecessary items.
• There is something wrong with the unit’s modem. Contact our service personnel.

• The other party’s fax machine is busy or has run out of recording paper. Try again.

• A recording paper jam occurred. Remove the jammed paper.


[If the printout jams, please refer to Recording Paper Jams (P.192).]

• The unit is warming up. Wait for a while.

• The other party’s fax machine is busy or has run out of recording paper. Try again.

• The document is jammed. Remove the jammed document.


• The document is longer than 600 mm (23 5/8"). Press [Stop] to remove the document. Divide the docu-
ment into two or more sheets and try again.

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DISPLAY MESSAGE CAUSE AND REMEDY


• The drum life is near to an end. Replace the drum unit as soon as possible.

• The memory is full of received documents due to a lack of recording paper or a recording paper jam. Install
paper or remove the jammed paper.

• The toner life is complete. Replace the toner cartridge immediately.

• The toner life is near to an end. Replace the toner cartridge as soon as possible.

• A transmission error occurred. Try again.

• The inside of the unit is cold. Let the unit warm up. Wait for a while.

• The fax message was printed on paper which is shorter than letter-size paper. Use the appropriate size
paper, and press [Start] to clear the message.

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12.2. Error Messages-Report


12.2.1. Journal Report
1. Press the MENU button.
2. Press “#”, then “8” and “3”.
3. Press the SET button.
4. The report prints out.

CROSS REFERENCE:
Features(P.12)
Error code table:

(1) CODE (2) RESULT (3) MODE SYMPTOM Counter-

measure*
PRESSED THE STOP KEY SND & RCV Communication was interrupted by the STOP button.
DOCUMENT JAMMED SND The document paper is jammed.
NO DOCUMENT SND No document paper.
THE COVER WAS OPENED SND The cover is open.
28 COMMUNICATION ERROR SND & RCV ---------
40 COMMUNICATION ERROR SND Transmission is finished when the T1 TIMER expires. 1
41 COMMUNICATION ERROR SND DCN is received after DCS transmission. 2
42 COMMUNICATION ERROR SND FTT is received after transmission of a 2400BSP training signal. 3
43 COMMUNICATION ERROR SND No response after post message is transmitted three times. 4
44 COMMUNICATION ERROR SND RTN and PIN are received. 5
46 COMMUNICATION ERROR RCV No response after FTT is transmitted. 6
48 COMMUNICATION ERROR RCV No post message. 7
49 COMMUNICATION ERROR RCV RTN is transmitted. 8
50 COMMUNICATION ERROR RCV PIN is transmitted (to PRI-Q). 8
51 COMMUNICATION ERROR RCV PIN is transmitted. 8
52 COMMUNICATION ERROR RCV Reception is finished when the T1 TIMER expires. 9
54 ERROR-NOT YOUR UNIT RCV DCN is received after DIS transmission. 11
58 COMMUNICATION ERROR RCV DCN is received after FTT transmission. 13
59 ERROR-NOT YOUR UNIT SND DCN responds to the post message. 14
65 COMMUNICATION ERROR SND DCN is received before DIS reception. 2
65 COMMUNICATION ERROR RCV Reception is not EOP, EOM PIP, PIN, RTP or RTN. 2
68 COMMUNICATION ERROR RCV No response at the other party after MCF or CFR is transmitted. 13
70 ERROR-NOT YOUR UNIT RCV DCN is received after CFR transmission. 13
72 COMMUNICATION ERROR RCV Carrier is cut when the image signal is received. 16
75 MEMORY FULL RCV The document was not received due to memory full.
79 CANCELED SND The multi-station transmission was rejected by the user.

FF COMMUNICATION ERROR SND & RCV Modem error. For the DCN, DCN, etc. abbreviations, refer to Modem 12
Section (P.22).

SND=TRANSMISSION / RCV=RECEPTION

Most fax communication problems can be resolved by the following steps.


1. Change the transmit level. (Service code: 596, refer to Service Function Table(P.79).)
1. Change the TX speed/RX speed. (Service code: 717/718, refer to Service Function Table (P.79).)
Note*:
If the problem remains, see the following “Countermeasure” flow chart.

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CROSS REFERENCE:
Test Functions (P.74)

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CROSS REFERENCE:
Test Functions (P.74)

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CROSS REFERENCE:
Test Functions (P.74)

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CROSS REFERENCE:
Test Functions (P.74)

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CROSS REFERENCE:
Test Functions (P.74)

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12.2.2. Special Service Journal Reports


Journal 2 and Journal 3 shown below, which are special journals giving the additional detailed information about the latest 35
communications, can be printed by Service Code 881 or 882. Remote printing function for the journal reports (JOURNAL,
JOURNAL 2 and JOURNAL 3) is also available for service technicians. (Refer to Program Mode Table(P.128).) The JOUR-
NAL report only gives you basic information about a communication, but the other two journal reports provide different informa-
tion on the same item (communication).

HOW TO READ JOURNAL REPORTS:


Example:
1. Look at NO. 01 in the JOURNAL. If you want to know about the details about that item, see NO. 01 in the JOURNAL 2 and the
JOURNAL 3. You can get the following information.
* MODE: Fax transmission
* RCV. MODE: TEL
* TX SPEED: 9.6 kbps
* RESOLUTION: standard
* ENCODE: MH
* MAKER CODE: 79
2. Look at NO. 04 in the JOURNAL 2. CNG (0003) indicates that the CNG signal has been received three times since the pur-
chase date.
For further details, see Journal 2 and Journal 3.

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12.2.2.1. Journal 2
Refer to JOURNAL 2 in Printout Example(P.99).
Journal 2 displays the additional detailed information about the last 35 communications.

Descriptions:
(1) RCV. MODE
Indicates which receive mode the unit was in when the unit received a fax message.
This information is also displayed when the unit transmitted a fax message.

(2) SPEED
Indicates the speed of the communication. If multiple pages are transmitted or received, it indicates the last page’s communica-
tion speed. If there is a communication error, “?” is displayed.

(3) RESOLUTION
Indicates the resolution of the communication. If multiple pages are transmitted or received, it indicates the last page’s resolu-
tion. If there is a communication error, “?” is displayed.

(4) RCV-TRIG. (CNT.)


Indicates the trigger that causes the unit to switch to the fax receive mode. The available options are listed in JOURNAL 2 in
Printout Example(P.99). The values in parentheses indicate how many times the trigger has been used. (For example, “0003”
means three times.)

No. Display Function


1 FAX MODE Means the unit received a fax message in the FAX mode.
2 MAN RCV Means the unit received a fax message by manual operation.
3 RMT DTMF Means the unit detected DTMF (Remote Fax activation code) entered remotely.
4 PAL DTMF Means the unit detected DTMF (Remote Fax activation code) entered by a parallel connected tele-
phone.
5 TURN-ON Means the unit started to receive after 10 rings. (Remote Turn On: Service Code #573)

(5) ERROR→MEMORY
Indicates the reason why the unit received a fax message in memory.
If you look at No.11 in the JOURNAL 2 in Printout Example(P.99), it shows the fax message was received in memory due to
“PAPER OUT” error.

NO RESPONSE DISAPPEARED ON JOURNAL


The “NO RESPONSE DISAPPEARED ON JOURNAL” displays the information about the last 10 communications terminated
by “No Response”. (Some of the communications terminated by “No Response” were not displayed in the JOURNAL.)
When a fax transmission cannot be performed because the other party’s unit is set to the TEL mode, “No response” will be
printed.

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12.2.2.2. Journal 3
Refer to JOURNAL 3 in Printout Example(P.99).
Description
(6) ENCODE (10) MAKER CODE
Compression Code: MH/MR/MMR This shows a 2 digit code of the other party's fax machine
brand.
(7) MSLT
MSLT means Minimum Scan Line Time. Used only at the 0E: “KX” model
factory. 00: Unknown
79: “UF” model
(8) EQM 19: “Xerox” model
EQM means Eye Quality Monitor. Used only at the factory.

(9) ERROR LINE (RX)


When an error occurs while receiving a fax, this shows the
number of error lines.

12.2.2.2.1. Printout Example

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12.2.3. Communication Section


Find the problem in the table shown below, and refer to the corresponding troubleshooting procedure in Defective Facsimile
Section (P.102).

No. Symptom Content Possible cause


1 The paper dose not feed properly when faxing. Troubleshooting Problem with the feeding mecha-
nism.
(Copying is also not possible.) (Refer to Transmit Problem (P.102)
2 The fax transmits successfully one time and fails another. Troubleshooting Problem with the service line or with
(Copying is also possible.) the receiver's fax.
(Refer to Sometime There is a
Transmit Problem (P.103)
3 The fax receives successfully one time and fails another. Troubleshooting Problem with the service line or with
the transmitter's fax.
(Copying is also possible.) (Refer to Receive Problem (P.104)
4 The fax completely fails to transmit or receive. Troubleshooting Problem with the electric circuit.
(Copying is also possible.) (Refer to The Unit can copy, but
cannot Transmit / Receive (P.105)
5 The fax fails either to transmit or receive when making a Detailed description of the Problem with the service line.
long distance or an international call. possible causes (Similar to
(Copying is also possible.) troubleshooting items No.2
6 The fax image is poor when transmitting or receiving during and No.3.)
a long distance or international call.
7 No.1-No.5 The troubleshooting proce- (Refer to Journal Report (P.88)
dure for each error code will
be printed on the communi-
cation result report.

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12.2.3.1. Defective Facsimile Section


12.2.3.1.1. Transmit Problem

CROSS REFERENCE:
Cleaning the Inside of the Unit (P.187)
ADF (Auto Document Feed) Section (P.156)
Operation Panel Section (P.110)

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12.2.3.1.2. Sometime There is a Transmit Problem


Note:
“596: Transmit level set” represents a service code. Refer to the Service Function Table (P.79).
“717: Transmit speed select” represents a service code. Refer to the Service Function Table (P.79).

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12.2.3.1.3. Receive Problem


Confirm the following before starting troubleshooting.
• Is the recording paper installed properly? Refer to the next page.

Note:
“596: Transmit level set” represents a service code. Refer to the Service Function Table (P.79).
“718: Receive speed select” represents a service code. Refer to the Service Function Table (P.79).
For the receiving problem, we have thought of causes other than in the software. Some causes may be when the fax changes to
the memory receiving mode (for example, when out of paper). and the memory becomes full of the unprinted fax data. In this
case, [MEMORY FULL] and its main cause (for example, “OUT OF PAPER”) are displayed on the LCD. Accordingly, by solving
the main problem, [MEMORY FULL] can be canceled and the receiving problem can solved.
Please refer to User Recoverable Errors (P.86) for the above items.
Also, when it actually becomes a hardware deformity, please check each sensor.

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12.2.3.1.4. The Unit can copy, but cannot Transmit / Receive

CROSS REFERENCE:
Test Functions (P.74)

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12.2.4. Initializing Error


After the power is turned on, the IC101 initializes and checks each IC.
The ROM (IC102), and SDRAM (IC103) are checked.
If initialization fails for the ICs, the system will not boot up.
In this case, please find the cause as follows.

CROSS REFERENCE:
NG Example (P.208)
Power Supply Board Section (P.57)

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12.2.5. Analog Board Section


This chapter provides the testing procedures required for the analog parts. A signal route to be tested is determined depending
upon purposes. For example, the handset TX route begins at the handset microphone and the signal is output to the telephone
line. The signal mainly flowing on this route is analog. You can trace the signal with an oscilloscope. The signal flow on each
route is shown in the Check Sheet here. If you find a specific problem in the unit, for example if you cannot communicate with
the H/S, trace that signal route locally with the following Check Sheet and locate the faulty point.

12.2.5.1. Check sheet for analog signal route

Note: { }: Inside the digital board

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12.2.5.2. Defective ITS (Integrated Telephone System) SECTION


1. No handset and speakerphone transmission / reception
Perform a signal test in the ITS or the NCU section and locate a defective point (where the signal disappears) on each route
between the handset microphone and telephone line (sending), or between the telephone line and the handset speaker
(receiving), or between the microphone and the telephone line (sending), or between the telephone line and the speaker
(receiving). Check the components at that point. Check sheet for analog signal route(P.107) is useful for this investigation.
2. No pulse dialing

3. No ring tone (or No bell)

CROSS REFERENCE:
Check sheet for analog signal route (P.107)
NCU Section (P.28)

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4. No tone dialing

CROSS REFERENCE:
Check sheet for analog signal route (P.107)

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12.2.5.3. Operation Panel Section


Refer to Test Functions (P.74).

1. NO KEY OPERATION

2. NO LCD INDICATION

CROSS REFERENCE:
Test Functions (P.74)

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12.2.5.4. Sensor Section


Refer to SENSORS AND SWITCHES for the circuit description.
Perform an SENSOR CHECK to determine if the sensor is operating correctly.
1. Check the .......... “CHECK DOCUMENT”

2. Check the paper feed sensor.......... “REMOVE DOCUMENT”

3. Check the hook switch

4. Check the cover open switch.......... “COVER OPEN”

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5. Check the regist sensor.......... “CHECK PAPER”, “PRESS START”

6. Check the exit switch.......... “PAPER JAMMED”

7. Check the toner sensor.......... “TONER LOW”, “CHANGE DRUM”


As for the following check, remove the drum from the main body, set it again and close the cover, then perform that check during
initializing operation. Refer to Sensors and Switches Section (P.40).

CROSS REFERENCE:
Sensors and Switches Section (P.40)

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12.2.5.5. Motor Section


12.2.5.5.1. Engine Motor

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12.2.5.5.2. Scan (ADF) Motor

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12.2.5.6. LSU Section

CROSS REFERENCE:
LSU (Laser Scanning Unit) Section (P.38)

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12.2.6. CIS (Contact Image Sensor) Section

CROSS REFERENCE:
Test Functions (P.74)

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12.2.7. High Voltage Value Check Point


Measurement Procedure
1. Unplug the unit, and open the unit cover.
2. Remove the developing unit, if it is equipped.
3. Connect the wire to the terminal to be measured (Fig. 2). The wire should be put out of the unit not to interfere in other termi-
nals. See Fig 2 and 3 for fixing the wire to the terminal No.5.
4. Connect the wire fixed to the terminal to be measured and high voltage probe. Connect the earth of the high voltage probe to
the screw located under metal plate (Fig4, 5).
5. Reinstall the developing unit and close the unit cover.
6. Plug un the unit. It causes the unit to start the initial operation. Be careful, high voltage is output at that moment. (Avoid mea-
suring then.)
7. The unit enters the service mode. Then push *556_0. (Do not push the SET button.)
8. Push the SET button.
(High voltage will be added to the unit in the hereafter. Avoid touching the wire and the tip of high voltage probe where high
voltage is supplied.)
9. When the measurement is finished, push the STOP button.
(The high voltage output is stopped.)
10. Remove the wire fixed to the output terminal after measuring.

Each terminal’s output voltage

No. BIAS Name Rated Output Rated Output Range


1 DEV (Developing) 220V 220V ± 15V
2 OPC (GND) ----------- -----------
3 GRID (Grid) 475V 475± 18V
4 CHG (Charge) 180µA Output voltage about 4.1~4.6KV
5 TRA+ (Transfer) 800V 800± 100V

* FLUKE85 (MULTIMETER) + HIOKI (HV PROVE 9014) or the equivalent should be used as the high voltage measuring instru-
ment.
* As for measuring TRA, start measuring within 9 seconds after pressing the SET button. The output value will be changed in 9
seconds.

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12.2.8. High Voltage Section


1. Main

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2. CHG, GRID

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3. TRA (+)

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4. DEV

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12.2.9. Power Supply Board Section


12.2.9.1. Key Components for Troubleshooting
Check the following parts first: F2, C5, and Q1.
This comes from our experience with experimental tests. For example: power supply and lightning surge voltage test, withstanding
voltage test, intentional short circuit test, etc.
Caution:
If you find a melted fuse in the unit, do not turn on the power until you locate and repair the faulty parts (except for the fuse);
otherwise the fuse will melt again and you cannot pinpoint the faulty point.

In most cases, the symptom is that nothing is output. It is more likely that the fault is in the primary side rather than the secondary
side. Check the primary side first.

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12.2.9.2. Troubleshooting Flow Chart

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12.3. Remote Programming


If, after the call is connected, the customer describes the situation and it is determined that the problem can be corrected by
making parameter changes, this function makes it possible to change parameters such as the user code and service code from
another fax (using DTMF tones). Therefore, travel to the customer's location is not required. However, it is not possible to
change all the parameters remotely (Program Mode Table(P.128)). The function used to accomplish this is remote program-
ming.

First, in order to check the current status of the service code parameter, print out the setup list (code: 991) and the service list
(code: 999) from the customer's fax machine.
Based on this, the parameters for the desired codes can be changed.
The procedure for changing and listing parameters is described on Entering the Remote Programming Mode and Changing
Service Codes(P.127). Also, before exiting the remote programming mode, it is advisable to obtain a new list to confirm that the
changes were made correctly.
Hint:
Since the connected telephone is in use during the remote programming mode, it may be helpful to ask the customer to switch
to the speakerphone. This frees the customer from the need to remain right next to the fax while you are making parameter set-
tings. When finished, inform the customer. Also note that in very noisy locations where the DTMF tones are not audible, the
remote programming function will not work.

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12.3.1. Entering the Remote Programming Mode and Changing Service Codes
CROSS REFERENCE:
Program Mode Table (P.128)

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12.3.2. Program Mode Table

Code Function Set Value Default Remote Set-


ting
000 Setting the quick setup 1:FAX ONLYL / 2:DIST. RING / 3:EXT. FAX ONLYL NG
TAM / 4:TEL ONLY
001 Set date and time mm/dd/yy hh:mm 01/01/10 NG
002 Your logo --------- None NG
003 Your fax telephone number --------- None NG
004 Transmission report mode 2:ON / 3:OFF / 1:ERROR ERROR OK
006 FAX ring count 1 to 5 rings 3 OK
013 Dialling Mode 2:TONE / 1:PULSE TONE OK
016 Recording paper size LETTER / A4 / LEGAL LETTER OK
017 Ext. Ring tone RINGTONE 1 / 2 / 3 RINGTONE 1 NG
022 Auto journal print 1:ON / 2:OFF ON OK
023 Overseas mode 1:NEXT FAX / 2:ERROR / 3:OFF ERROR OK
025 Delayed transmission ON / OFF OFF NG
026 Auto CALLER ID list 1:ON / 2:OFF OFF OK
031 Activating the Distinctive Ring feature 1:OFF / 2:ON OFF OK
032 Setting the ring pattern for fax (Distinctive 1:B-D / 2:A / 3:B / 4:C / 5:D B-D OK
Ring feature)
033 Setting the time adjustment AUTO/MANUAL AUTO OK
037 Auto REDUCTION 1:ON / 2:OFF ON OK
039 LCD contrast NORMAL / DARKER NORMAL NG
041 Remote FAX activation code ON / OFF ON CODE=*#9 NG
044 Receive alert 1:ON / 2:OFF ON OK
046 Friendly receive 1:ON / 2:OFF ON OK
065 Maintenance Time 12:00 AM ~11:59PM 12:00 PM NG
066 Max Fax Speed 1:14.4Kbps / 2:33.6Kbps 33.6Kbps OK
068 ECM Selection 1:ON / 2:OFF ON OK
072 Set flash time 80msec / 90msec / 100msec / 110msec 700msec OK
/ 160msec / 200msec / 250msec /
300msec / 400msec / 600msec /
700msec / 900msec
076 FAX tone 1:ON / 2:OFF ON OK
079 Toner save 1:ON / 2:OFF OFF OK
080 Set default YES / NO NO NG
501 Pause time set 001~600 x 100msec 030 OK
502 Flash time 01~99 x 10msec 70 OK
503 Dial speed 1:10pps / 2:20 pps 10pps OK
507 V.34 transmit speed select 0:DISABLE /1:33600bps / 2:31200bps / 33600bps OK
3:28800bps /4:26400bps/5:24000bps /
6:21600bps /7:19200bps/8:16800bps
508 V.34 receive speed select 0:DISABLE /1:33600bps / 2:31200bps / 33600bps OK
3:28800bps /4:26400bps/5:24000bps /
6:21600bps /7:19200bps/8:16800bps
514 Bell signal detect time 1~9 x 100msec 6 OK
520 CED frequency select 1:2100Hz / 2:1100Hz 2100Hz OK
521 International mode select 1:ON / 2:OFF ON OK
522 Auto standby select 1:ON / 2:OFF ON OK
523 Receive equalizer select 1:0kms / 2:1.8km / 3:3.6km / 4:7.2km 0 km OK
524 Transmission equalizer select 1:0kms / 2:1.8km / 3:3.6km / 4:7.2km 0 km OK
529 Memory clear for Call Service --------- --------- NG
544 Document feed position adjustment value 0~4mm 2 OK
set
550 Memory clear --------- --------- NG
551 ROM check --------- --------- NG
552 DTMF signal tone test 1:ON / 2:OFF OFF OK
553 Monitor on FAX communication 1:OFF / 2:Phase B / 3:ALL OFF OK
554 Modem test --------- --------- NG
556 Motor test & H.V.P.S. check --------- --------- NG
557 LED test --------- --------- NG
558 LCD test --------- --------- NG
561 Key test --------- --------- NG
567 T0 timer 00~255 x sec 057sec OK
571 ITS auto redial time set 00~99 00 OK
572 ITS auto redial line disconnection time set 001~999sec 065sec OK
573 Remote turn-on ring number 00~99 10 OK

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Code Function Set Value Default Remote Set-


ting
590 FAX auto redial time set 00~99 01 OK
591 FAX auto redial line disconnection time set 001~999sec 065sec OK
592 CNG transmit select 1:OFF / 2:ALL / 3:AUTO ALL OK
593 Time between CED and 300bps 1:75ms / 2:500ms / 3:1sec 75ms OK
594 Overseas DIS detection select 1:1st / 2:2nd 1st OK
595 Receive error limit value set 1:5% / 2:10% / 3:15% / 4:20% 10% OK
596 Transmit level set -15~00dBm 11 OK
598 Receiving Sensitivity 20~48 44 OK
599 ECM Frame size 1:256 / 2:64 256byte OK
630 Paper jam cause distinction --------- --------- NG
639 LSU test --------- --------- NG
651 White system program into the Flash ROM --------- --------- NG
655 Cause distinction code of call service 3 --------- --------- NG
677 Fan test --------- --------- NG
710 Memory clear except History data --------- --------- NG
717 Transmit speed select 1:14400/ 2:12000/ 3:9600/ 4:7200/ 14400bps OK
5:4800/ 6:2400
718 Receive speed select 1:14400/ 2:12000/ 3:9600/ 4:7200/ 14400bps OK
5:4800/ 6:2400
719 Ringer off in TEL/FAX mode 1:ON / 2:OFF ON OK
721 Pause tone detect 1:ON / 2:OFF OFF OK
722 Redial tone detect 1:ON / 2:OFF ON OK
763 CNG detect time for friendly reception 1:10s / 2:20s / 3:30s 30s OK
771 T1 timer 1:35s / 2:60s 35s OK
774 T4 timer 00~99 × 100msec 00 OK
815 Sensor test --------- --------- NG
852 Print test pattern --------- --------- NG
853 Top margin 1~5 3 OK
854 Left margin 1~7 4 OK
874 DTMF ON time 060~200msec 100 OK
880 History list 1:Start --------- NG
881 Journal 2 --------- --------- NG
882 Journal 3 --------- --------- NG
890 TEL/FAX ring back tone 1:ON / 2:OFF ON OK
991 Setup list 1:Start --------- OK
994 Journal list 1:Start --------- OK
995 Journal 2 list 1:Start --------- OK
996 Journal 3 list 1:Start --------- OK
998 History list 1:Start --------- OK
999 Service list 1:Start --------- OK

OK means “can set”.


NG means “can not set”.
Note:
Refer to Service Function Table (P.79) for descriptions of the individual codes.
Example:
If you want to set value in the “004 Transmission report mode”, press the dial key number 1, 2 or 3 corresponding to the Set
Value you want to select. (1:ERROR/2:ON/3:OFF)

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12.4. Troubleshooting Details


12.4.1. Outline
Troubleshooting is for recovering quality and reliability by determining the broken component and replacing, adjusting or cleaning it
as required. First, determine the problem then decide the troubleshooting method. If you have difficulty finding the broken part,
determine which board is broken. (For example: the Digital PCB, Analog PCB, etc.) The claim tag from a customer or dealer may
use different expressions for the same problem, as they are not a technician or engineer. Using your experience, test the problem
area corresponding to the claim. Also, returns from a customer or dealer often have a claim tag. For these cases as well, you need
to determine the problem. Test the unit using the simple check list on Simple Check List(P.132). Difficult problems may be hard to
determine, so repeated testing is necessary.

12.4.2. Starting Troubleshooting


Determine the symptom and the troubleshooting method.

CROSS REFERENCE:
User Recoverable Errors(P.86)
Simple Check List(P.132)
Digital Board Section(P.207)
Power Supply Board Section(P.57)

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12.4.3. Initialization
There are two types of initialization, one is the short initialization (about 3 seconds) and the other is the long initialization (about
10 seconds). The short initialization makes the unit enter the standby mode. The long initialization makes the unit enter the
standby mode after cleaning or detecting the rest of toner.

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12.4.4. Simple Check List

Note:
Check according to the service code referring to Test Functions (P.74)

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12.4.5. Simplified Troubleshooting Guide


12.4.5.1. Printing

No. Symptom Cause Countermeasure


1 Ghost Image (P.143) Failed drum unit Replace drum unit
Failed transfer unit Check the transfer roller and spring
Failed the high-voltage terminal Check the high-voltage terminal
Failed the high voltage power supply board Go to High Voltage Section (P.119)
Failed fuser unit Check the heat roller and the pressurized roller and the spring
and the heat lamp and the thermistor
Failed the power supply board Go to Power Supply Board Section (P.57)
Too thick or too thin recording paper Use the recording paper from 16lb to 24lb
2 Dark or White Vertical Dirty the lower glass or the reflecting mirror Clean the lower glass and the reflecting mirror
Line (P.144) Dust on the path of the laser beam Clean the path of the laser beam
Dust on the developing roller Replace drum unit
Failed the heat roller or the pressurized roller Check the heat roller and the pressurized roller
Failed LSU Go to LSU Section (P.115)
3 Dark or White Horizontal Failed drum unit Replace drum unit
Line (P.145) Failed the gear Check the gear
Failed the engine motor Go to Engine Motor (P.113)
Failed the high-voltage terminal Check the high-voltage terminal
Failed the high voltage power supply board Go to High Voltage Section (P.119)
Scratch on the OPC drum Replace drum unit
Static electricity on the documents (when copy- Check the connection between the parts around CIS and earth
ing)
4 Dirty or Hulk Darkness Failed drum unit Replace drum unit
Black Ground (P.146) Life of drum unit is over Replace drum unit
Dirty the pickup roller and the regist roller and Clean the pickup roller and the regist roller and the feed roller
the feed roller and the eject roller and the heat and the eject roller and the heat roller and the pressure roller
roller and the pressure roller
Failed the high-voltage terminal Check the high-voltage terminal
Failed the high voltage power supply board Go to High Voltage Section (P.119)
Dirty the recording paper path Clean the recording paper path
5 Black Print (P.147) Failed drum unit Replace drum unit
Failed LSU Go to LSU Section (P.115)
Failed the high-voltage terminal Check the high-voltage terminal
Failed the high voltage power supply board Go to High Voltage Section (P.119)
Failed the digital board Check the digital board
Failed CIS (when copying) Go to CIS (Contact Image Sensor) Section (P.116)
6 Light Print (P.148) Short toner Supply toner
Failed drum unit Replace drum unit
Life of drum unit is over Replace drum unit
Dirty the lower glass or the reflecting mirror Clean the lower glass and the reflecting mirror
Failed the high-voltage terminal Check the high-voltage terminal
Failed the high voltage power supply board Go to High Voltage Section (P.119)
7 Black Density is Light or Short toner Supply toner
Uneven(P.149) Failed drum unit Replace drum unit
Life of drum unit is over Replace drum unit
Dirty the lower glass or the reflecting mirror Clean the lower glass and the reflecting mirror
Failed the high-voltage terminal Check the high-voltage terminal
Failed the high voltage power supply board Go to High Voltage Section (P.119)
8 Blank Print (P.150) Failed drum unit Replace drum unit
Failed LSU Go to LSU Section (P.115)
Failed the high-voltage terminal Check the high-voltage terminal
Failed the high voltage power supply board Go to High Voltage Section (P.119)
Failed the digital board Check the digital board
Failed CIS (when copying) Go to CIS (Contact Image Sensor) Section (P.116)
9 Black or White Point Failed the developing roller (31.4mm pitch) Replace drum unit
(P.150) Failed the OPC drum (75.4mm pitch) Replace drum unit
Failed the heat roller (62.8mm pitch) Check the heat roller
Failed the charge blush (21mm pitch) Replace drum unit
Failed the high voltage power supply board Go to High Voltage Section (P.119)
Too thick or too thin recording paper Use the recording paper from 16lb to 24lb

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12.4.5.2. Recording Paper Feed

No. Symptom Cause Countermeasure


1 Multiple Feed (P.151) Dirty or failed the pickup roller Clean or replace the pickup roller
Dirty or failed the pickup rubber Clean or replace the separation rubber
2 The Recording Paper is Dirty the pressure roller or the heat roller Clean the pressure roller and the heat roller
Waved or Wrinkled (P.151) Failed the spring of pressure roller Replace the spring of pressure roller
Too thin recording paper Use the recording paper from 16lb to 24lb
3 Skew (P.152) Dirty or failed the pickup roller Clean or replace the pickup roller
Dirty or failed the pickup rubber Clean or replace the separation rubber
Dirty or failed the paper feed roller Clean or replace the regist roller
Dust on the recording paper path Clean the recording paper path
Failed LSU Replace LSU
Over the max capacity of the recording paper Set up to MAX 150 sheets
Too thick or too thin recording paper Use the recording paper from 16lb to 24lb
4 The Recording Paper Dirty or failed the pickup roller Clean or replace the pickup roller
Does Not Feed (P.153) Dirty or failed the pickup rubber Clean or replace the separation rubber
Failed the gear Check the gear
Failed the engine motor Go to Engine Motor (P.113)
Failed the paper feed sensor lever Check the regist sensor (paper top sensor) lever
Failed the paper feed sensor -----
5 The Recording Paper Dirty or failed the pressure roller Clean or replace the pressure roller
Jam(P.154) Dirty or failed the heat roller Clean or replace the heat roller
”PAPER JAMMED” ON Dust on the recording paper path Clean the recording paper path
THE LCD Failed the paper feed roller Replace the regist roller
Failed the gear Check the gear
Failed the engine motor Go to Engine Motor (P.113)
Failed the paper feed sensor lever Check the regist sensor (paper top sensor) lever
Failed the paper feed sensor -----
Failed the exit sensor lever Check the exit sensor lever
Failed the exit sensor Go to Paper Exit Sensor..... "PAPER JAMMED" (P.44)
Too thick or too thin recording paper Use the recording paper from 16lb to 24lb
Not set the toner bottle Set toner bottle
6 Back Side of The Record- Dirty the recording paper path Clean the recording paper path
ing Paper is Dirty(P.155) Dirty the pressure roller Clean the pressure roller
Dirty the regist roller Clean the regist roller
Failed the high-voltage terminal Check the high-voltage terminal
Failed the high voltage power supply board Go to High Voltage Section (P.119)

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12.4.5.3. Copy and Fax

No. Symptom Cause Countermeasure


1 NO DOCUMENT FEED (No Failed the document sensor lever Replace the document sensor lever
Document Feed, Docu- Failed the document sensor Go to Document Sensor (P.41)
ment Jam and Multiple Doc- Dirty or failed the separation roller Clean or replace the separation roller
ument Feed) (P.156) Dirty or failed the separation rubber Clean or replace the separation rubber
Failed the separation spring Replace the separation spring
DOCUMENT JAM (No Doc- Dust or scratch on the document paper path Clean the document paper path
ument Feed, Document Failed the gear Check the gear
Jam and Multiple Document Failed the ADF motor Go to Scan (ADF) Motor (P.114)
Feed) (P.156) Failed the ADF cover open switch lever Replace the ADF cover open switch lever
MULTIPLE DOCUMENT Dirty or failed the separation roller Clean or replace the separation roller
FEED(No Document Feed, Dirty or failed the separation rubber Clean or replace the separation rubber
Document Jam and Multiple Failed the separation spring Replace the separation spring
Document Feed) (P.156)
2 Skew (ADF) (P.158) Dust or scratch on the document paper path Clean the document paper path
Failed the document feed roller Replace the document feed roller
Failed the document guide Replace the document guide
3 The Sent Fax Data is The cause of ADF Go to Skew (ADF)(P.158)
Skewed (P.159) The cause of scanner glass ----
Problem with the other FAX machine
4 The Received Fax Data is The cause of printing Go to Skew (ADF)(P.158)
Skewed (P.159) Problem with the other FAX machine
5 The Received or Copied Dirty or failed the drive roller (at ADF) Clean or replace the drive roller
Data is Expanded (P.160) Dirty or failed the document feed roller (at ADF) Clean or replace the document feed roller
Dirty or failed the separation roller (at ADF) Clean or replace the separation roller
Failed CIS movement (at SG) Replace the belt or the gear or the shaft or the ADF motor
6 Black or White Vertical Dirty or failed the white plate (2 places) Clean or replace the white plate
Line is Copied (P.161) Dirty or failed the glass board Clean or replace the glass board
The cause of printing Go to Dark or White Vertical Line (P.144)
Failed CIS Go to CIS (Contact Image Sensor) Section (P.116)
7 An Abnormal Image is Dirty or failed the white plate (2 places) Clean or replace the white plate
Copied (P.162) Dirty or failed the glass board Clean or replace the glass board
Dirty or failed the drive roller (at ADF) Clean or replace the drive roller
Dirty or failed the document feed roller (at ADF) Clean or replace the document feed roller
Dirty or failed the separation roller (at ADF) Clean or replace the separation roller
Failed CIS movement (at SG) Replace the belt or the gear or the shaft or the ADF motor
Failed CIS Go to CIS (Contact Image Sensor) Section (P.116)
The cause of printing Go to Dark or White Vertical Line (P.144)

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12.4.5.4. Others

No. Symptom Cause Countermeasure


1 Cannot print legal size Not selected the legal mode Select the legal mode in the user programming mode
2 'CHECK DRUM' on the LCD The drum unit can not be detected. Go to Drum Detection (P.43)
• Drum Sensor trouble Go to LSU (Laser Scanning Unit) Section (P.38)
• Mechanical shutter trouble
3 'CHANGE DRUM' on the The toner sensor cannot detect the toner sen- Go to Toner Sensor.... "TONER EMPTY", "TONER LOW",
LCD sor signal. "CHANGE DRUM" (P.45)
4 'CHECK PAPER' on the Failed the regist sensor lever Replace the regist sensor lever
LCD Failed the regist sensor Go to Regist Sensor (P.43)
5 'COVER OPEN' on the LCD Failed the top cover open switch lever Replace the top cover open switch lever
Failed the top cover open switch Go to Top Cover Open Switch (P.42)
6 CALL SERVICE 1' on the The polygon motor of LSU is unusually Check the connector and LSU and the digital board
LCD
7 CALL SERVICE 2' on the The laser of LSU is unusually Check the connector and LSU and the digital board
LCD
8 CALL SERVICE 3' on the The fuser temperature is unusually Check the connector and the fuser and the thermistor and the
LCD digital board
9 CALL SERVICE 4' on the The fan motor is unusually Check the connector and the fan motor and the digital board
LCD

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12.4.6. Call Service Troubleshooting Guide


Call Service related error is most frequent.
Call Service 1 ----- Polygon doesn’t rotate......... Refer to LSU (Laser Scanning Unit) Section (P.38).
• First, listen to the sound. If rotation sound isn't heard, check 24V line, POLON signal and POLCLK signal. If even a little of sound
is heard, check XREADY signal.

Call Service 2 ----- Laser isn't output.......... Refer to LSU (Laser Scanning Unit) Section (P.38)
• This can be judged only by referring to signal. Check 5V line, XHSYNC, XAPC, XVIDEO, XLDEN.

Call Service 3 ----- Detection of fixing temperature.......... Refer to Heat Lamp Control Circuit (P.52)
• *Service mode *655 tells the detection number and 3 latest temperatures of the thermistor. The cause distinction code of the Call
Service 3 and the thermistor temperature is displayed. Maximum 3 latest temperatures are displayed showing the newest on the
left. [AABB CCDD EEFF] AA, CC and EE show the cause distinction code and BB, DD and FF show their temperature.
Detection Point
00: CALL SERVICE 3 does not appear.
01: Temperature is below T1(130°C) and 15 seconds after the heater is switched on, thermistor AD value increase is 4 or less.
02: After expiration of 01 time (15 seconds), temperature does not reach T1(130°C) within 21 seconds.
03: After reaching T1(130°C), temperature does not reach stabilizing temperature T2: the secondary stabilizing temperature
within 10 seconds.
04: Temperature has fallen below 120°C during T2 temperature control (when the heater is switched off).
05: Temperature has gone over 200°C.
07: A thermistor short (AD value 00h) is detected.

Call Service 4 ----- Rotation of Fan.......... Refer to FAN Motor Section (P.36)
• Connector isn’t inserted firmly, dust is caught in and the fan is broken.

Call service 6 ----- Detection of Charger error.......... Refer to the HVPS (High Voltage Power Supply) Section (P.50)
• Breaking of charger’s wire of developing machine and/or loose connection of High voltage terminals (CHRG, GRID).
• First, replace the Drum unit even so, it doesn’t function check the high voltage power supply.

* As for Call Services 1, 2 4 and 6, turn the power OFF then ON to restart.

<Note>

Once “CALL SERVICE3” is displayed, the unit does not disappear until the Factory Setup or Service Function #529 is executed.
Therefore Service Function #529 should be executed before the confirmation, and #529 should be done after the countermeasure.

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12.4.6.1. Call Service 1


"CALL SERVICE 1" means that the polygon motor inside the LSU does not rotate.
The rotation of the polygon motor is detected by IC106-32pin (XREADY).

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12.4.6.2. Call Service 2


"CALL SERVICE 2" means that the synchronous signal out of the LSU cannot be detected.
The synchronous signal out of the LSU is detected by IC101-A15pin. (XHSYNC)

Note:
As for the "Pulse" waveform of the above flow chart, see the timing chart.

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12.4.6.3. Call Service 3


"CALL SERVICE 3" means that the temperature of the fuser does not rise up to or exceed a constant temperature.
The temperature is monitored with the thermistor inside the fuser and detected with the voltage input into IC 101-A5pin.
*When Call Service 3 is occurred, the cause can be distinguished.
Refer to page 80 for details.

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12.4.6.4. Call Service 4


"CALL SERVICE 4" means that the FAN does not run or the running of the FAN cannot be detected normally.
The running of the FAN is detected by IC 101-G25pin. "CALL SERVICE 4" is displayed when it detects NG five times continuously.
After repairing, copy three times. If “CALL SERVICE 4 “ is displayed, check again.

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12.4.6.5. Call Service 6


“CALL SERVICE 6” indicates that abnormal charge voltage is output from the high voltage unit.

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12.4.7. Print
12.4.7.1. Ghost Image

CROSS REFERENCE:
High Voltage Section(P.119)
Power Supply Board Section(P.124)

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12.4.7.2. Dark or White Vertical Line

Note:
When wiping the lower glass, reflecting mirror and LSU lens, use a dry and soft cloth.

CROSS REFERENCE:
LSU Section (P.115)

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12.4.7.3. Dark or White Horizontal Line

CROSS REFERENCE:
High Voltage Section (P.119)

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12.4.7.4. Dirty or Hulk Darkness Black Ground

CROSS REFERENCE:
High Voltage Section (P.119)

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12.4.7.5. Black Print

CROSS REFERENCE:
High Voltage Section (P.119)
LSU Section (P.115)

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12.4.7.6. Light Print

CROSS REFERENCE:
High Voltage Section (P.119)

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12.4.7.7. Black Density is Light or Uneven

CROSS REFERENCE:
High Voltage Section (P.119)

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12.4.7.8. Blank Print

12.4.7.9. Black or White Point

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12.4.8. Recording Paper Feed


12.4.8.1. Multiple Feed

12.4.8.2. The Recording Paper is Waved or Wrinkled

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12.4.8.3. Skew

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12.4.8.4. The Recording Paper Does Not Feed

CROSS REFERENCE:
Sensor Section (P.111)
Motor Section (P.113)

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12.4.8.5. The Recording Paper Jam

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CROSS REFERENCE:
Paper Exit Sensor..... "PAPER JAMMED" (P.44)
FAN Motor Section (P.36)
Regist Sensor (P.43)
When the recording paper jam is occurred, the service mode *630 distinguishes the cause.
0:No Paper Jam
1:Failed pick up
2:The paper top sensor is not turned OFF although the fixed time had passed since the sensor was turned ON.
3:The paper eject sensor is not turned ON although the fixed time had passed since the paper top sensor was turned ON.
4:The paper eject sensor is not turned OFF although the fixed time had passed since it was turned ON.
5:The register sensor (paper top sensor) or paper exit sensor was turned ON before the motor started to rotate.
6:The register sensor (paper top sensor) chattered.
7:The paper exit sensor chattered.
12.4.8.6. Back Side of The Recording Paper is Dirty

CROSS REFERENCE:
High Voltage Section (P.119)

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12.4.9. ADF (Auto Document Feed) Section


12.4.9.1. No Document Feed, Document Jam and Multiple Document Feed

CROSS REFERENCE:
Sensor Section (P.111)

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CROSS REFERENCE:
Motor Section (P.113)

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12.4.9.2. Skew (ADF)

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12.4.9.3. The Sent Fax Data is Skewed

CROSS REFERENCE:
Skew (ADF) (P.158)

12.4.9.4. The Received Fax Data is Skewed

CROSS REFERENCE:
Skew (P.152)

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12.4.9.5. The Received or Copied Data is Expanded

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12.4.9.6. Black or White Vertical Line is Copied

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12.4.9.7. An Abnormal Image is Copied

CROSS REFERENCE:
CIS (Contact Image Sensor) Section (P.116)

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13 Service Fixture & Tools

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14 Disassembly and Assembly Instructions

14.1. Upper Main Cabinet Section

CROSS REFERENCE: A-6: How to Remove the Separation Rubber (P.170)


A-1: How to Remove the Front Cover (P.166) A-7: How to Remove the Transfer Roller (P.171)
A-2: How to Remove the Pick Up Unit (P.167) A-8: How to Remove the Separation Roller (P.172)
A-3: How to Remove the Pick Up Roller (P.168)
A-4: How to Remove the Operation Board (P.169)
A-5: How to Remove the Lower Flame (P.170)

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14.2. Lower Main Cabinet Section

CROSS REFERENCE:
B-1: How to Remove the Bottom Plate (P.173)
B-2: How to Remove the Analog Board (P.173)
B-3: How to Remove the High Voltage Power Board (P.174)
B-4: How to Remove the Laser Unit (P.174)
B-5: How to Remove the Fan Unit (P.175)
B-6: How to Remove the Low Voltage Power Board (P.175)
B-7: How to Remove the Digital Board (P.176)
B-8: How to Remove the Main Motor (P.176)
B-9: How to Remove the Resitst Sensor Board (P.177)
B-10: How to Remove the Toner Sensor Board (P.177)
B-11: How to Remove the Fuser Unit (P.178)
C-1: How to Remove the CIS (P.179)

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14.3. How to Remove the Front Cover

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14.4. How to Remove the Pick Up Unit

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14.5. How to Remove the Pick Up Roller

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14.6. How to Remove the Operation Board

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14.7. How to Remove the Lower Flame

14.8. How to Remove the Separation Rubber

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14.9. How to Remove the Transfer Roller

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14.10. How to Remove the Separation Roller

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14.11. How to Remove the Bottom Plate

14.12. How to Remove the Analog Board

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14.13. How to Remove the High Voltage Power Board

14.14. How to Remove the Laser Unit

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14.15. How to Remove the Fan Unit

14.16. How to Remove the Low Voltage Power Board

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14.17. How to Remove the Digital Board

14.18. How to Remove the Main Motor

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14.19. How to Remove the Resitst Sensor Board

14.20. How to Remove the Toner Sensor Board

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14.21. How to Remove the Fuser Unit

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14.22. How to Remove the CIS

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14.23. Installation Position of the Lead

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15 Maintenance
15.1. Maintenance Items and Component Locations
15.1.1. Outlines
MAINTENANCE AND REPAIRS ARE PERFORMED USING THE FOLLOWING STEPS.
1. Periodic maintenance
Inspect the equipment periodically and if necessary, clean any contaminated parts.
2. Check for breakdowns
Look for problems and consider how they arose.
If the equipment can be still used, perform copying, self testing or communication testing.
3. Check equipment
Perform copying, self testing and communication testing to determine if the problem originates from the transmitter, receiver
or the telephone line.
4. Determine causes
Determine the causes of the equipment problem by troubleshooting.
5. Equipment repairs
Repair or replace the defective parts and take appropriate measures at this stage to ensure that the problem will not recur.
6. Confirm normal operation of the equipment
After completing the repairs, conduct copying, self testing and communication testing to confirm that the equipment operates
normally.
7. Record keeping
Make a record of the measures taken to rectify the problem for future reference.

15.1.2. Maintenance Check Items/Component Locations

15.1.2.1. Maintenance List

NO. OPERATION CHECK REMARKS


1 Document Path Remove any foreign matter such as paper. —
2 Rollers If the roller is dirty, clean it with a damp cloth then dry thor- Refer to Maintenance Check Items/Com-
oughly. ponent Locations(P.182).
3 Sensors Hook switch (SW671), Paper feed sensor (PS601), Document See Maintenance Check Items/Compo-
sensor (SW641), Top cover open switch (SW1), Regist sensor nent Locations(P.182) and Sensors and
(PS531), Paper exit sensor (PS501), Toner sensor (IC512). Switches Section(P.40)Test Func-
Confirm the operation of the sensors. tions(P.74)
4 Glass If the glass is dirty, clean them with a dry soft cloth. Refer to Maintenance(P.187).
5 Abnormal, wear and tear Replace the part. Check if the screws are tight on all parts. —
or loose parts

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15.1.2.2. Maintenance Cycle

No. Item Cleaning Cycle


1 ADF Separation Roller (Ref.No.70) 3 months
2 Paper Feed Roller (Ref.No.8) 3 months
3 ADF Separation Rubber (Ref. No.80) 3 months
4 Pick up Roller (Ref No.157) 3 months
5 Separation Rubber (Ref. No.150) 3 months
6 Document Feed Roller (Ref.No.72) 3 months
7 Transfer Roller (Ref.No.123) 3 months
8 Pressure Roller (Ref.No.180) 3 months
9 Heat Roller (Ref.No.188) 3 months
10 Exit Roller (Ref.No.201) 3 months

If each part has got dirty, clean it with a damp cloth then dry thoroughly.

* These values are standard and may vary depending on usage conditions.

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15.2. Printing

• The motor pinion rotates in the direction shown in the figure.


• The gears of fixing and developing parts are driven by the GEAR IDLER 67.
• The GEAR PAPER FEED ROLLER drives the roller.
• The GEAR CLUTCH runs idle and GEAR PICKUP PAPER is still.

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15.3. Printing (Paper Pick Up)

During printing
• When the SOLENOID is turned ON, the LEVER PICK UP CLUTCH is hooked on the RING of GEAR CLUTCH. It causes the
GEAR PICKUP PAPER to rotate.
• The recording paper is pressed by the PICKUP ROLLER and the top paper is separated and fed.
• Even the SOLENOID is turned OFF, it can not stop on the way of a turn because the tip of LEVER PICK UP CLUTCH is on the
CAM of GEAR PICKUP PAPER.
• When the tip of LEVER PICK UP CLUTCH returns to CAM's home position, the GEAR CLUTCH RING is unhooked, then the
GEAR PICKUP PAPER is stopped.

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15.4. Scanning (ADF)

• DOCUMENT TRANSMISSION (ADF)


When the tip of the document is set to a point of contact between the separation roller and the separation pad through the
document feed roller, then the document is fed there separately. The document feed roller carries the document
and the CIS reads it through the glass. The document is exited through the document feed roller.

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15.5. Maintenance
15.5.1. Cleaning the Inside of the Unit
Clean the inside of the unit:
— If misfeeding of your original occurs frequently.
— If a black line, a white line or a dirty pattern appears on your recording paper, on your original, or on the fax document
received by the other party.
Caution:
• Be careful when handling the drum and toner unit.
• Do not use paper products, such as paper towels or tissues, to clean the inside of the unit.

1. Disconnect the power cord and the telephone line cord.


2. Remove the handset and document stacker.
3. Lift open the front cover (1) , holding the dotted area (2) on the right
side.

4. Clean the document separation roller (1) with a cloth moistened with
isopropyl rubbing alcohol, and let all parts dry thoroughly.

5. Pull open the inner cover (1).

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• Do not touch the transfer roller (2)

6. Clean the document feeder roller (1) with a cloth moistened with iso-
propyl rubbing alcohol, and let all parts dry thoroughly.
Clean the upper glass (2) with a soft and dry cloth.

• Do not damage the transparent sheet (3) when cleaning the docu-
ment feeder roller.

7. Push back the inner cover.


8. Remove the drum and toner unit (1) by holding the two tabs.

9. Clean the lower glass (1) with a soft and dry cloth.

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10. Re-install the drum and toner unit (1) by holding the tabs.

• Make sure that the triangles (2) match to install the drum and toner
unit correctly.

11. Close the front cover (1) by pushing down on both sides, until locked.

12. Place the handset on the cradle and attach the document stacker.
13. Re-connect the power cord and the telephone line cord.

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15.6. Document Jams

Note:
• Do not pull out the jammed document forcibly before open-
ing the front cover.

1. Remove the handset and document stacker.


2. Lift open the front cover (1), holding the dotted area (2) on the
right side.

3. Pull open the inner cover (1).

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Note:
• Do not touch the transfer roller (2).

4. Remove the jammed document carefully (1).

5. Push back the inner cover.


6. Close the front cover (1) by pushing down on both sides, until
locked.

7. Place the handset on the cradle and attach the document


stacker.

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15.7. Recording Paper Jams


The display will show the following.

15.7.1. When the recording paper has jammed near the drum and toner unit

1. Remove the handset and document stacker.


2. Lift open the front cover (1), holding the dotted area (2) on the right
side.

3. Remove the jammed paper (1) carefully by pulling it toward you.


• Do not touch the transfer roller (2).

4. Close the front cover (1) by pushing down on both sides, until
locked.

5. Place the handset on the cradle and attach the document stacker.

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15.7.2. When the recording paper has jammed near the recording paper exit:

1. Remove the handset and document stacker.


2. Lift open the front cover (1), holding the dotted area (2) on the right
side.

3. Remove the recording paper (1), then remove the drum and toner
unit (2) to allow the jammed paper (3) to pull free from the rear cab-
inet.
• Do not touch the transfer roller (4).

4. Lift both green levers (1) forward until they stop.

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5. Remove the jammed paper (1) from the fuser unit by pulling it
upwards carefully, then install the drum and toner unit.

6. Push back the levers (1) to the original position.

7 Close the front cover (1) by pushing down on both sides, until
locked.

8. Place the handset on the cradle and attach the document stacker.

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9. Pull the tension plate forward (1), then re-insert the recording paper.
• Before re-inserting, make sure to fan and straighten the record-
ing paper.

10 Push back the tension plate.

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15.8. Printing Operation Principle


15.8.1. Process Chart and Process Bias

15.8.2. Charging
Charging is the stage that keeps the surface of the sensitive drum a fixed electric potential. The sensitive drum is the Organic
Photo Conductor (OPC), which is a electric conductive cylinder whose surface is covered with the Charge Generation Transfer
Layer (CGTL).
When the charging bias (DC +4.35kv) is added and the plus charge is supplied to the opc surface while charging, the whole sur-
face potential of the drum is +475V.

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15.8.3. Exposing
When the drum which is charged with the fixed electric charge is irradiated by the laser beam, the plus charge and minus charge
are generated at the Charge Generation Transfer Layer. Passing through the Charge Generation Transfer Layer which conducts
the minus charge, the plus-charged drum's surface is neutralized to be skipped. Then the plus charge goes to the ground from
the electric conductive cylinder. Consequently the charge of the part which is not exposed remains as it is, and the electric
potential of the scanned part changes.
At that time an invisible image is created on the drum.

15.8.4. Laser Scanning Unit Locations

197
KX-FL421-B

15.8.5. Developing and Transcription


The developing is the stage that the OPC drum with an invisible image is changed to visible by the toner. The drum unit consists
of mixing paddle, toner supply roller, developing roller, developing blade, charge wire, grid plate and OPC drum. The bias volt-
age is added to the developing roller and toner supply roller. Firstly the toner is mixed up in the mixing paddle and plus-charged
by triboelectricity, then led to the toner supply roller. Secondly the potential difference causes to send the toner to the developing
roller from the toner supply roller. The supplied toner to the developing roller is kept to a certain layer thickness by the develop-
ing blade and also it is charged by triboelectricity. Consequently the toner is transferred to the surface of the exposed OPC drum
by the potential difference between the developing roller and OPC drum's surface.

The transfer is the stage that the created image on the OPC drum is transferred to the paper. When the transfer roller is minus
charged with the image, the plus-charged toner particles are gathered on the surface of the drum and transferred to the paper.

Developing and Transcription Part

198
KX-FL421-B

15.8.6. Cleaning of Transfer Roller


The toner attached to the surface of the OPC drum is transferred to the paper at the transcription stage, but a part of the toner
remains. The cleaning is the stage that cleans the remain toner after the transcription stage. The remain toner on the drum and
the toner which was attached to the place where the laser beam didn't scan are gathered to the developing roller to be used
again. After paper jam or replacing toner and drum unit, the transfer roller is plus-charged to eliminate the plus-charged toner.

Cleaning Part

199
KX-FL421-B

15.8.7. Fixing
On the process of the transfer, the transferred toner is weakly attached on the paper. Fixing means the process to fix the toner
on the paper permanently. The fixing part melts the toner at the high temperature using the halogen heater. The toner is fixed on
the paper by the heat and pressure through the fixing part with the image. The surface of the heat roller is rosined by Teflon and
lubricated to prevent from attaching the toners. The press roller is made of silicon, and its spring compresses the melted toner.

The fixing part becomes high temperature, so the thermistor and the thermal fuse are provided.
1. Thermistor
The thermistor touches the heat roller and check the temperature to feed back to the control circuit. The surface temperature
should be kept 145~165°C while printing.
2. Thermostat
The thermostat takes the same role with the thermal fuse. The thermostat is located near the heat roller, and it turns OFF the
power when the temperature around the thermostat becomes over 135°C.

200
KX-FL421-B

15.8.8. Timing Chart (When Printing One Sheets of Paper) BASIC

201
KX-FL421-B

15.8.9. Timing Chart [Initializing (Long)]

202
KX-FL421-B

15.9. Terminal Guide of the ICs Transistors and Diodes


15.9.1. Digital Board

15.9.2. Analog Board

203
KX-FL421-B

15.9.3. Operation Board

204
KX-FL421-B

15.10. How to Replace the Flat Package IC


Even if you do not have the special tools (for example, a spot heater) to remove the Flat IC, with some solder (large amount), a
soldering iron and a cutter knife, you can easily remove the ICs that have more than 100 pins.

15.10.1. Preparation
15.10.1.1. For Power Supply Board
• SOLDER
Sparkle Solder 115A-1, 115B-1 OR Almit Solder KR-19, KR-19RMA
• Soldering iron
Recommended power consumption is between 30 W to 40 W.
Temperature of Copper Rod 662 ± 50°F (350 ± 10°C)
(An expert may handle a 60~80 W iron, but a beginner might damage the foil by overheating.)
• Flux
HI115 Specific gravity 0.863
(Original flux should be replaced daily.)

15.10.2. Flat Package IC Removal Procedure


1. Put plenty of solder on the IC pins so that the pins can be completely covered.
Note:
If the IC pins are not soldered enough, you may give pressure to the P.C. board when cutting the pins with a cutter.

2. Make a few cuts into the joint (between the IC and its pins) first and then cut off the pins thoroughly.

3. While the solder melts, remove it together with the IC pins.

When you attach a new IC to the board, remove all solder left on the land with some tools like a soldering wire. If some solder is left
at the joint on the board, the new IC will not be attached properly.

205
KX-FL421-B

15.10.3. Flat Package IC Installation Procedure


1. Temporarily fix the FLAT PACKAGE IC, soldering the two marked pins.

*Check the accuracy of the IC setting with the corresponding soldering foil.
2. Apply flux to all pins of the FLAT PACKAGE IC.

3. Solder the pins, sliding the soldering iron in the direction of the arrow.

15.10.4. Bridge Modification Procedure


1. Lightly resolder the bridged portion.
2. Remove the remaining solder along the pins using a soldering iron as shown in the figure below.

206
KX-FL421-B

15.11. Digital Board Section


When the unit fails to boot up the system, take the troubleshooting procedures very carefully. It may have a serious problem.

The symptom: No response when the power is turned on. (No LCD display, and keys are not accepted.)

The first step is to check the power source. If there is no problem with the power supply unit, the problem may lie in the digital
unit (main board).
As there are many potential causes in this case (ASIC, DRAM, etc.), it may be difficult to specify what you should check first. If
a mistake is made in the order of checks, a normal part may be determined faulty, wasting both time and money.
Although the tendency is to regard the problem as a serious one (IC malfunction, etc.), usually most cases are caused by solder
faults (poor contact due to a tunnel in the solder, signal short circuit due to solder waste).

Note:
1. Electrical continuity may have existed at the factory check, but a faulty contact occurred as a result of vibration, etc., during
transport.
2. Solder waste remaining on the board may get caught under the IC during transport, causing a short circuit.
Before we begin mass production, several hundred trial units are produced at the plant, various tests are applied and any mal-
functions are analyzed. (In past experiences, digital IC (especially, DRAM and ROM) malfunctions are extremely rare after
installation in the product.)
This may be repaired by replacing the IC, (DRAM etc.). However, the real cause may not have been an IC malfunction but a sol-
dering fault instead.
Soldering faults difficult to detect with the naked eye are common, particularly for ASIC and RA (Resistor Array). But if you have
an oscilloscope, you can easily determine the problem site or IC malfunction by checking the main signal lines.
Even if you don’t have such a measuring instrument, by checking each main signal line and resoldering it, in many cases the
problem will be resolved.
An explanation of the main signals (for booting up the unit) is presented below.

What are the main signals for booting up the unit?

Please refer to General Block Diagram (P.14).


The ASIC (IC106) controls all the other digital ICs. When the power is turned on, the ASIC retrieves the operation code stored in
the ROM (IC105), then follows the instructions for controlling each IC. All ICs have some inner registers that are assigned to a
certain address.
It is the address bus by which the ASIC designates the location inside each IC. And the data bus reads or writes the data in
order to transmit the instructions from the ASIC to the ICs.
These signal lines are all controlled by voltages of 3.3V (H) or 0V (L).

207
KX-FL421-B

15.11.1. NG Example

208
KX-FL421-B

15.12. Test Chart


15.12.1. ITU-T No.1 Test Chart

209
KX-FL421-B

15.12.2. ITU-T No.2 Test Chart

210
KX-FL421-B

16 Schematic Diagram
16.1. For Schematic Diagram
Note:
1. DC voltage measurements are taken with an oscilloscope or a tester with a ground.
2. The schematic diagrams and circuit board may be modified at any time with the development of new technology.

211
KX-FL421-B

16.2. Digital Board (PCB1)


16.2.1. Digital Board(1)

1 2 3 4

1/2
(1)
IC101
A
1-1
CL122
D[0] D0 AE5 AD5 RA102 8 1
(2)
D0 A0
D[1] D1 AE6 AA8 47 7 2 A1 A[1]
D1 A1
D[2] D2 AE7 Y8 6 3 A2 A[2]
D2 A2
D[3] D3 AE8 AD6 5 4 A3 A[3]
D3 A3
D[4] D4 AE9 AC6 RA103 8 1 A4 A[4]
D4 A4
D[5] D5 AE10 AB6 47 7 2 A5 A[5]
D5 A5
D[6] D6 AE11 AB5 6 3 A6 A[6]
D6 A6
D[7] D7 AE12 AC5 5 4 A7 A[7]
D7 A7
D[8] D8 AE14 AC18 RA104 8 1 A8 A[8]
D8 A8
D[9] D9 AE15 AB14 47 7 2 A9 A[9]
D9 A9
D[10] D10 AE16 AD14 6 3 A10 A[10]
D10 A10
D[11] D11 AE17 AA14 5 4 A11 A[11]
D11 A11
D[12] D12 AE18 Y14 RA105 8 1 A12 A[12]
D12 A12
D[13] D13 AE19 W14 47 7 2 A13 A[13]
D13 RBA0/A13
D[14] D14 AE20 W12 6 3 A14 A[14]
D14 RBA1/A14
D[15] D15 AE21 Y12 5 4 A15 A[15]
D15 RBA2/A15 +3.3V
R104 47 AD1 AA12 RA106 8 1 A16 A[16]
001:7B RAS RAS RBA3/A16
R105 47 AE2 AC8 47 7 2 A19 A[19]
001:7B CAS CAS RBA4/A17
R106 47 AA3 AB12 6 3 A18 A[18]
001:7B SDCS SDCS RBA5/A18
R107 47 AE3 AD12 5 4 A17 A[17]
001:7B SDWE SDWE RBA6/A19
R108 68 AE4 AD18 RA101 1 8 A20 A[20]

R138
47k
001:7B SDDQML SDDQML RBA7/A20

R139
AB18 47

4.7k
R109 68 AE22 2 7 A21 A[21]
001:8C SDDQMU SDDQMU RBA8/A21
R110 68 AE13 AA18 3 6 A22 A[22]
001:8C SDCLK SDCLK RBA9/XHSTRD
3 1 Y18 4 5

R343 NC
C104 J22p R112 RBA10/XHSTWR TP_CHK
B Y1 AE23

( )
NC DL100 R134 47
XSYSOUT XWR (3)

X101
2 750 AA1 AD8 R135 47
24.576MHz XSYSIN XRD TP_RD
Y3

C115

C116
XROMCS TP_ACS

NC

NC
( )

( )
C100 J18p C105 J39p A21 X32OUT TP_FCS R136
(4)
32.768kHz B21 AB8
X100

X32IN XFCS
C106 J33p R113 FCSG AE24 47 TP_CSG (5)
F25 XDOTOUT XRESCS2/OP02 AB20 +3.3V
X102

C101 J18p 1.5k E25 TP_CHKCS


XDOTIN XCHKCS/OP03 Y4
C107 J18p 12.8M +3.3V R140 4.7k
002:6C TXD 8 1 P23 TXD XNMI W25
P22 R137 4.7k TP_NMI
002:6C RXD 7 2 RXD CPC P24

C117
6 3 M20 XEXTINT V25

30p
002:6C RTS RTS TP_EXTINT
002:6C CTS 5 4 M19 CTS
RA100 P21 DSR XRESET U25 XRESET
CTS RXD 100 +3.3V P20 DTR XWDERR T25 001:4B;001:5F
P19 DCD XBATRST D18
RTS TXD V23 XBATRST
TXD2 XBACKEN B18 001:8E
R114

V22
47k

RXD2
V21 RTS2 LSI_TCK Y25
R102 V20 +3.3V
( ) CTS2 LSI_TRSTN AA24
NC LSI_TMS AA25
F22 TEST0 LSI_TDI AB25
R103 H23 Y22
( ) TEST1 LSI_SCNENABLE
NC H22 TEST2 LSI_TN AA22
H21 TEST3 LSI_CW_TAP AA23
C H20 TEST4 LSI_PROCMON F18
AC25
LSI_TDO
LSI_IDDT Y21

+3.3V
IC101
R122
47k

F1 DP TM0 A18 TMA 002:5D


ATXD G1 RING TM1 A19 TMB 002:5D
003:2E
ARXD H1 BTXD TM2 A20 XTMA 002:5D
003:2E 47k R123 J1
BRXD TM3 C18 XTMB 002:5D
3 DL101 1
003:2D AFECLK
( ) R117 22 K1
L1
ATXD
ARXD
TXE
RM0
E18
B25
TMPWR
RMA
002:5D
002:4F
C102
NC

2 M1 C25
( )

AFECLK RM1 RMB 002:3E


R100 100 R118 22 N1 ASPCLK RM2 D25 XRMA 002:4F
P1 ABITCLK RM3 F24 XRMB 002:3E
R1 AFERST RXE E23
D 003:2E ASPCLK
R115 47k T1
U1
BSPCLK FANON1 H25
J25
FANON1 002:8E
BBITCLK FANON2 FANON2 002:8E
003:2F ABITCLK R116 47k V1 MICLK FANDET1 G25 FANDET 002:8E
003:2F AFERST W1 MIDAT FANDET2 H24
003:2D TAMSPENB +3.3V P4 MILAT
003:2D MDMMICIN M2 AFESEL0 GIOP30 F21 5CTL 002:5A
M3 AFESEL1 GIOP31 P25 HVERR 002:1C
47k M4 H3
DBGREQ GIOP32 CISON 002:5C
003:2B EVOLIN R124 P5 DBGMOD GIOP33 E1 CISLEDON 002:5C
R121

003:2B EVOLOUT P6 R25


10k

EYEDAT GIOP34
P7 EYECLK GIOP35 B12 002:8A
PICKUP
B1 V5
Z0.1u
C103

C108

R101

EVOLIN GIOP36 DTMFSPENB 003:2D


22u

10k
6.3

F2 EVOLOUT GIOP37 V6 LIN_RLY 003:7C


F3 EVOLREF GIOP40 M25
GIOP41 V3 003:2C
TONE_LN_ENB
D1 TONE GIOP42 M5 OPERST 002:6D
003:2B TONE
A3 AIN1 GIOP43 M7
002:5C AIN1 C114 Z0.1u P_SHORT 003:7C
A5 AIN2 GIOP44 M6 MDMRXEN 003:3C
002:8C AIN2
A6 AIN3 GIOP45 D12 XREADY 002:2D
002:7D AIN3
D6 VCL GIOP46 P3 SPMUTE 003:7C
C109 10u

TP_AMON
K1000p

A2 C14
C111

AMON GIOP47 HSRXEN 003:3C


K1000p

C5 V2
C112

C113

VREFB GIOP50 DCN 003:7B


10u

B6 VREFT GIOP51 D14 MDMTXEN 003:3C


GIOP52 C12 TP_GIOP52
002:5C F1 A7 F1 GIOP53 K25 PDWN 002:2A
E 002:5C FTG A8 FTG GIOP54 N25
D21
TOPCVR 002:2B
+3.3V GIOP55 MMPWR1 002:4F
002:6D RPS A9 KRXD/RPS GIOP56 M22 CHG 002:3C
002:6D KSTART H2 KSTART GIOP57 C21 MMPWR2 002:4F
002:6D KTXD B8 KTXD GIOP60 H5 CIDENB 003:3C
002:6D KSCLK A10 KSCLK GIOP61 E20 MMENB 002:4F
E8 KLATCH GIOP62 P2 HSTXMUTE 003:5C
TP_KLATCH
002:2C XVIDEO A12 VIDEO GIOP63 M21
002:2D XLASERON A13 LDON GIOP64 Y23
002:2D XAPC A14 APC
002:2D XHSYNC A15 HSYNC HTRCTL L25 HTRCTL 002:2B
A16 READY TRS M24 TRS 002:3C
002:2D POLCLK A17 POLCLK DEV M23 DEV 002:3C
002:2D POLON B14 POLON GIP20/VIN0 E12 R131 +3.3V
F12 47k
GIP21/VIN1
002:8D POUT C8 SENIN0 GIP22/VIN2 G12
002:8B REGIST AD25 SENIN1 GOP25/VOUT0 E14 TP_VOUT0
003:7C BELL V4 SENIN2 GOP26/VOUT1 F14
002:8D TNREMP A11 SENIN3 GOP27/VOUT2 G14
002:8C SENCTL0 C20 SENCTL0 IOP15/ADR13 AC20
TP_A13
002:8B SENCTL1 D20 SENCTL1 IOP16/ADR14 AD20
TP_A14
V24 SENCTL2 IOP17/ADR15 AC21
TP_A15
24CTL Y24 SENCTL3
002:5B

F
J100p
C110
50

KX-FL421-B DIGITAL BOARD No.1 (1/2)

212
KX-FL421-B

5 6 7 8

2/2
(1)

RA107 8 1 47 D[15]
A (2) 7
6
5
RA108 8
2
3
4
D[14]
D[13]
D[12]
1 47 D[11]
1-2
7 2 D[10]
6 3 D[9]
5 4 D[8] +3.3V
RA109 8 1 47 D[7]
7 2 D[6]

C161 Z0.1u

Z0.1u
Z0.1u
Z0.1u
Z0.1u
A[17] 56 6 3 D[5]
5 4 D[4]

C162
J27p
+3.3V RA110 8 1 47 D[3]
IC103

C165
C166
C167
C168
IC102 7
6
2
3
D[2]
D[1] 1 54
A[16] 1 VDD1 VSS3
A15 A16 48 5 4 D[0] 2 53
A[15] 2 RA111 DQ0 DQ15 RA113
A14 *BYTE 47 D[0] 3 52 D[15]
A[14] 3 VDDQ1 VSSQ4
A13 VSS2 46 D[1] 5 4 4 51 5 4 D[14]
A[13] 4 DQ1 DQ14
A12 DQ15/A-1 45 D[2] 6 3 47 5 50 6 3 47 D[13]
A[12] 5 DQ2 DQ13
A11 DQ7 44 +3.3V D[3] 7 2 6 49 7 2 D[12]
A[11] 6 VSSQ1 VDDQ4
+3.3V A10 DQ14 43 8 1 7 48 8 1
A[10] 7 DQ3 DQ12
A9 DQ6 42 8 47
A[9] 8 RA112 DQ4 DQ11 RA114
A8 DQ13 41 D[4] 9 46 D[11]
A[20] 9 VDDQ2 VSSQ3
A19 DQ5 40 D[5] 5 4 10 45 5 4 D[10]
A[21] 10 DQ5 DQ10
A20 DQ12 39 D[6] 6 3 47 44 6 3 47 D[9]
B (3) 11
12
*WE DQ4 38 D[7] 7 2
11
12
DQ6
VSSQ2
DQ9
VDDQ3 43 7 2 D[8]
XRESET *RESET VCC 37 8 1 13 42 8 1
A[22] 13 DQ7 DQ8
001:3C;001:5F NC DQ11 36 14 41
(4) 14 *WP/ACC DQ3 35
VDD2 VSS2
40

Z0.1u
15

J27p
15 001:2B SDDQML LDQM NC2
DQ10 34

Z0.1u
C169

C171
J27p
RY/*BY 16 39
C178

(5) A[19] 16 DQ2 33


001:2B SDWE *WE UDQM
NC
( )

A18 17 38
A[18] 17 001:2B CAS *CAS CLK
A17 DQ9 32 18 37

C153
C154
A[8] 18 001:2B RAS *RAS CKE
A7 DQ1 31 19 36
A[7] 19 001:2B SDCS *CS NC1
A6 DQ8 30 A[18] 20 35 A[17]
A[6] BA0 A11

NC
NC
NC
20 DQ0 29

NC
A5 A[19] 21 34 A[15]
A[5] 21 BA1 A9
A4 *OE 28 A[16] 22 33 A[14]

)
)
)
A10/AP A8

)
A[4] 22 A3 VSS1 27 A[6] 23 32 A[13]

C155(
C156(
(
C158(
C157
A[3] 23 A0 A7
A2 *CE 26 A[7] 24 31 A[12]
A[2] 24 A1 A6
A1 A0 25 A[8] 25 30 A[11]
A2 A5
A[9] 26 29 A[10]
A3 A4
27 VDD3 VSS1 28 C172 NC
( )

C159

C160
J27p

Z0.1u
A[1] 64Mbit C173
( )
PDM VJ1 NC

001:1B SDCLK
001:2B SDDQMU
C

+3.3V +1.8V
+5VD
IC101 +3.3V

Z0.1u
Z0.1u
Z0.1u
Z0.1u
Z0.1u
Z0.1u
Z0.1u
Z0.1u
Z0.1u
Z0.1u
Z0.1u
Z0.1u
Z0.1u
Z0.1u C135 L11 VDD18_1 VSS1 D10
Z0.1u C136 L13 VDD18_2 VSS2 D16
Z0.1u C137 L15 VDD18_3 VSS3 F6
Z0.1u C138 N11 VDD18_4 VSS4 F10
Z0.1u C139 N15 VDD18_5 VSS5 F16
Z0.1u C140 R11 F20

C 330
C 331
C 332
C 333
C 334
C 335
C 336
C 337
C 338
C 339

Z0.1u/50V C 340
C 341
Z0.1u/50V C177
VDD18_6 VSS6
Z0.1u C141 R13 VDD18_7 VSS7 G13
Z0.1u C142 R15 VDD18_8 VSS8 K4

Z0.1u/50V

Z0.1u/50V
VSS9 K6
Z0.1u C143 B5 VDD33_1 VSS10 K20 +24V
+24V
D
C344 Z0.1u/50V

C345 Z0.1u/50V
Z0.1u C144 C3 K22

C348 Z0.1u/50V
VDD33_2 VSS11
Z0.1u C145 C23 VDD33_3 VSS12 L12
Z0.1u C146 E24 VDD33_4 VSS13 L14
Z0.1u C147 AA2 VDD33_5 VSS14 M11
Z0.1u C148 AC3 VDD33_6 VSS15 M13
Z0.1u C149 AC23 VDD33_7 VSS16 M15
+1.8V Z0.1u C150 AD21 VDD33_8 VSS17 N7

C349

C350

C351

C352
VSS18 N12
1 R145 AB1 PLLPWR1 VSS19 N13
1 R146 AC1 PLLPWR2 VSS20 N14
1 R147 A24 PLLPWR3 VSS21 N19
K0.22u

K0.22u

K0.22u

Y2 P11
Z0.1u

Z0.1u

Z0.1u

C134

C151

C152
C123

C124

C131

PLLGND1 VSS22
Y5 PLLGND2 VSS23 P13
B20 PLLGND3 VSS24 P15
VSS25 R12
+3.3V A22 RTCPWR R14
001:8E RTCPWR VSS26 +3V/BAT +3.3V
A23 PTCPWRCORE VSS27 T4
001:8E RTCPWRCORE
VSS28 T6

R156
L100 A4 T20

1k
AFEPWR1 VSS29
L101 C6 T22
C170

AFEPWR2 VSS30 NC
( )
K1000p

E6
K1000p

W13
Z0.1u

Z0.1u

2
C119

C125

C128

C132

C133

1
AFEGND1 VSS31
K1u

K1u

D100
C120

D8 AFEGND2 VSS32 Y6
VSS33 Y10 3 XBATRST
F4 EVOLPWR VSS34 Y16 001:3C
R144 H4 EVOLGND Y20 R157
VSS35 RTCPWR
E
C176 K1u
K1000p

AB10
Z0.1u

180k
C121

C126

C129

C163

VSS36 001:5E
K1u

NC

IC104
( )

C1 DACPWR VSS37 AB16


E2 DACGND AC12
VSS38 4 VSS 1
L102 VSS39 AC14 NC
H6 C175
K1000p

NC1 1.8V 3 VIN 2


Z0.1u

C127

C130
C122

RTCPWRCORE
K1u

AA6 NC2 NC5 E3 VOUT


C164

AA20 E4 001:5E K1u


NC
( )

NC3 NC6 C174


F23 NC4 NC7 F5
NC8 F8 K1u
+3.3V
IC100
1 DS 5 R142
( )
VDD NC
R143
10k

2
VSS RESET
3 NC 4
XRESET
OUT
K0.01u

001:3C;001:4B
C118

KX-FL421-B DIGITAL BOARD No.1 (2/2)

213
KX-FL421-B

16.2.2. Digital Board(2)

1 2 3 4 5
C231
K0.1u 10

C Q202
001:3E
R227 1/2
B
PDWN 300k
E R219
TO SMPS +1.8V +3.3V

A
2-1
R223

Z0.1u
C213
+5VD R229 C233
+3.3V 330k ( ) ( )

25

24
23
22
21
20
19

4.7u 6.3
R221
CN103 NC NC

K0.1u 10

22k
+24V

C239
C226
PWRDWN 1

XPOR
VREFIN2
MODE2
OUT2
DVDD2_2
DVDD2_1
Q207

D
R206

120k
+24V 2 R215 L204

G
35V/100u/105

C224
Z0.1u/50V

Z1u
3

R236
Q204 1 18 2.2u

( )

10u 6.3
NC

C251
+24V 4.7k CTLP LX2
C204

C208
C244

S
R217 2 17
4 CTL2
PG
5 10k
3 CTL1 IC201DGND2_2
DGND2_1
16
15
( )
NC
PG 4 AGND DGND1_2
5 FIN 14 C245
DG 6 AVDD DGND1_1 ( )

R237
6 13

( )
NC
VREF LX1 NC

DVDD1_1
DVDD1_2
L205

VREFIN1
+5V 7

MODE1
C227 2.2u

10u 6.3
VDET

OUT1

C252
8

4.7u 6.3
HTRCTL

C240
6.3V/330u

K0.1u
C210

10

7
8
9
10
11
12
R230 C234
R222 ( ) ( )
100k NC NC
Q200

R225560k
R352 001:3E

K0.1u10
HTRCTL

C230
4.7k
R353 IC302
B 47k
+3
001:2E
AIN2
K1000p

+1.8V 4
C358

Q201
-1 +3.3V
+5VD +3.3V
F9.1k
R345

R347 TO HVPS

R214
5
Z0.1u
C361

47k
IC302 V+
K1000p
C360

100
C359

R346

+24V
F560
K1u

GND +3.3V 001:3E


2 CN102 TOPCVR
R209
+24V 1 47k Q205

R200
4.7k
NC 2

R213
100k
GND 3
TOPCVR 4

+5VC CHG 5 C
B 001:3E
DEV 6 E
CHG
TO LASER TRS 7
C
B Q210 001:3F
DEV
001:3D Q208 E
HVERR 8
R207

C B Q209 001:3E
47k

TRS

1000p
C201
HVERR

50
R210 E

C211 K470p

C214 K470p

C218 K470p

C220 K470p

C222 K470p
XHSYNC XHSYNC 001:2E
7 100
C GND

50

50

50

50

50
6
R202
R201

+5V
5 R205 180 L202
XAPC XAPC 001:2E
4 R204 100 L201
XLDEN XLASERON 001:2E
3 R203 270 L200
XVIDEO XVIDEO 001:2E
R208

2
Z0.1u
C202
1M

C215
D10p

GND
1
CN104
+24V
TO SCAN MOTOR

F200

C247
1k(1608) 1.25A

NC
( )
+5VC
R238
C235

L203

Q212
NC
( )

R239 Q218
001:3D
D200

1.5k 1/2W TMPWR


Q217
16 1 001:3D
A O1 I1 XTMA
D +24V B
5 15
O2 I2
2 001:3D
TMB
C205 +5VD 4 14 3 001:3D
TO POLYGON 35V/100u/105 XA
3
O3 I3
4 001:3D
TMA
13
XB O4 I4 XTMB
2
R211

C206 12 5
47k

COM 1 O5 I5
CN105
D201
C237( ) NC
C238( ) NC
C243( ) NC
C246( ) NC

Z0.1u/50V Q206 11 6
K1000p 50

POLCLK 1 O6 I6
C248

CN106
D202

10 7
C232

XREADY 2 POLCLK 001:2F O7 I7


NC
( )

R212 100 9 8
POLON 3 Q203
XREADY 001:3E
COMMON GND
L206
GND 4 POLON 001:2F

+24V 5
C203 K470p

C207 K470p

C209 K470p
C200 K470p
50

50

50

50

+24V
35V/100u/105
Z0.1u/50V

+3.3V
E R288
C221

C223

RMB 001:3D
IC200 0
25
R233
F15k

24 IN2A PGND1 1
23 R289
NC3 IN2B 2 XRMB 001:3D
22
CN101 VCC2 VREF2 3 0
21
XA 1 OUT2A CR2 4
20
RNF2 NC1 5 R226 0(1608)
F8.2k
R234

R240
F820

XB 2 19
OUT2B FIN TEST 6
R231 F1.3k

C236 Z0.1

18
B 3 OUT1B GND 7
17
RNF1 PS 8
A 4 16
OUT1A CR1 9 MMPWR1001:3E
15
VCC1 VREF1 10
14
PGND2 IN1B 11
13
TO ENGINE MOTOR IN1A NC2 12
NC
NC
NC
NC

MMPWR2001:3E
)
)
)
)

0.22(1/4W)

0.22(1/4W)

R232
(
(
(
(
C212
C216
C217
C219

MMENB 001:3E
R216

R218

10k R290 0
XRMA 001:3D
R291 0
RMA 001:3D
C228 K1000p

C229 K1000p

F Q211
R220 39k

R224 39k

R228
100k

KX-FL421-B DIGITAL BOARD No.2 (1/2)

214
KX-FL421-B

5 6 7 8

+5VD +5VC 2/2


R255

R252 0
A
5CTL
001:3D
(
Q220
)
R249
( )
NC
( )
NC

( )
2-2
Q221 +24V
NC NC

C257
Z1u

R279
10k
Q225 R274
+24V +24VC 001:3D Q229
4.7k 1/4W 003:7C
PICKUP
R250 R251 PICK

D203
( ) ( )
NC NC
TO PICK UP

S 4

D3 5

6
Q219 R248

D4
( )

Q222
001:2F

NC
24CTL ( ) NC

2 D2
D1
3 G
NC
+3.3V

1
+3.3V
Q228
001:2F
SENCTL1
B

R286
56k
CN112
1 +3.3V
001:2F R282 2 REGIST
REGIST
5.6k 3 GND

C268

NC
( )
4 +3VBAT
+3V/BAT

REGIST
+3.3V
SENSOR
+3.3V
R242

C362
100p
4.7k

Q214

K1000p
C265

R273
1.6k
001:3D
TO CIS NC 2.2k
CISON
R244

( )
( )
NC

C CN107
C242 L208
001:2E R271
001:2E AIN2
SIG 1

K1000p

K1000p
AIN1 1k

F4.3k
C267

R292
C262
R354 +3.3V
C368

100p

GND 2
Z0.1u

CN111
C365

0
3.3V 3 1 THRM1
R245 100 001:2E Q230 2
SI 4 FTG 001:2F GND
+5VC R246 100 001:2E SENCTL0 R287 3
CLK 5 F1 +3.3V LED
J180p
J180p

180 4
GLED 6 R247 3.3k 001:3D
POUT

R278
VLED 7 CISLEDON

56k
Q215
4.7k 001:2F R276
Z0.1u
C241

C249
C250

POUT
R241

C264
5.6k
TO SENSOR

NC
( )
100p

C363 (PAPER OUT)


+5VC

C272

NC
( )
+5VD

D +3.3V +3.3V
CN109
8
7
6
5

RA115
+5V 1 47k
CN114
1
2
3
4

TXD 2

Z0.1u
R284

C271
1

56k
+3.3V
RXD 3 TXD 001:2B 001:2F R277 2
TNREMP TNREMP
RTS 4 RXD 001:2B 5.6k 3
C266

RTS 001:2B GND


NC
( )

CTS 5 CTS 001:2C


TO FLASH DSR 6
PROGRAMMER DTR 7
GND 8
TO SENSOR(DRUM)
+24V
+3.3V
R269
10k
R265 F24k

K1000p

+3.3V
TO OPE
C260

Q223 R267
Half 001:3D
R254

K0.01u

FANON2 4.7k 1/4W +3.3V


E
56k

Q226
C258

CN110
R270

470 1/2W

470 1/2W

R256 100 001:2E


10k

RPS 1
R280

AIN3
R283

RPS
R285

Q227
10k

2 R266 001:2E Q224 R268


THRM2 Full
R257 100 R261 0 001:3D
3 001:2E 1k FANON1 4.7k 1/4W R275
K1000p

K1000p

KSTART KSTART
C259

C261

4 R258 100 R262 0 001:2E 001:3D R272 39 1/2W 3 FANON


KTXD KTXD FANDET
2 FANDET
K1000p

35V/100u/105

5 R259 180 L207 001:2E 100


C263

C270

KSCLK KSCLK
6 R260 1k R264 0 001:3E 1 GND
OPERST OPERST CN113
7 +5VD
GND
K1000p

K1000p

8
C255 Z0.1u

+5V
C256 100p

NC
NC
)

TO FAN
C269
C253
C366

C367
(

KX-FL421-B DIGITAL BOARD No.2 (2/2)

215
KX-FL421-B

16.2.3. Digital Board(3)

1 2 3 4

+24VA 1/2
L301
+6VA
+24V

R306
220k
+24VA

C303 K0.1u
A
3-1

L303
Q300 8
V+
IC107

50
V-
R300 4

R307

C308
82k

10u
16
10k

Z0.1u
C300

50
L302

DG DG

C306 R317
001:2D EVOLIN (1)
K220n 1.2k

R313

2.7k
6.3
R320 560k

DG
C304 R311 15k C311
001:2D EVOLOUT J68p
+6VA 50
K0.1u
10 NC R326
B C305 R312 560k - ( ) ( ) (2)
001:2E TONE 1 R322 C322 NC

J100p
C310
K2200p 2
50
+ 6.8k

R327

R329
27k

22k
3

R305
( )
NC
IC107

R323
R314
560k

2.7k
Q301
DG

)
C325

K2200p
(3)

C309
NC
+3.3V

50
(
22n
C321 16

R308
( )
NC
K0.1u
10
001:3E TONE_LN_ENB

K0.1u
C324

10
10 K0.1u 1 IO1 VDD 14
C316 2 OI1 CONT1 13
3 OI2 CONT4 12
R309
( )
NC
C317 4 IO2
10 K0.1u IO4 11
001:3E CIDENB R355 150 5 CONT2 OI4 10
001:3E MDMTXEN R356 150 6 CONT3 R328
OI3 9
C 001:3E MDMRXEN R357 150 7 VSS IO3 8
3.3M
C307
NC

001:3E HSRXEN
( )

R358 150

DG IC301
(4)
(5)
Q302 C312 (6)
K0.01u
16
R315
22k

R318
10k

DG
001:3D DTMFSPENB

NC
Q303 C313 (7)
( )
NC C320 NC C323
R310
( )

)
NC

( ) ( ) (8)

Q304
D NC NC

R330
R324

NC
( )
( )
NC
R319

(
( )
NC

DG

R325
001:2D TAMSPENB

NC
( )
DG
DG
001:2D MDMMICIN

001:2D AFECLK
+3.3V
24
23
22
21
20
19
18
17

DG
GPIO5
GPIO4
VND2
CLKOUT
VPPLL
OSCIN
OSCOUT
VNPLL
K0.1u
C301

C302
22u
6.3
10

25 VPD2 VNA 16
26 N/C RXAP 15 NC
27 14 C315 ( )
DG 28
TYPE
SckMode
IC300 RXAN
VREF 13 C314
001:2D 29 SDIN GND TXAP 12 K0.1u 10 +3.3V
ATXD
30
R303

11
47k

GPIO6 TXAN DG
31 GPIO7 VPA 10
E 001:2D ARXD
22 32 SDOUT *RST 9
K0.1u
C318

C319
22u
6.3

R304
10
GPIO0
GPIO1
GPIO2
GPIO3

33
VND1
VPD1

SCLK

DG
*FS
1
2
3
4
5
6
7
8

DG

DG
001:2D ASPCLK
R316
FAX-TX 001:2D ABITCLK
22 R360
001:2D AFERST
22
FAX-RX
R321
47k

HS TX DG
F
HS RX
MONITOR
Caller ID
Tone

KX-FL421-B DIGITAL BOARD No.3 (1/2)

216
KX-FL421-B

5 6 7 8

2/2

A
3-2

(1)

R337 220k

C329
J82p
+6VA 50
6
B (2) C328 J100p
-
7
+
5 R359 CN300
001:3E NC 1 DCN
IC107 DCN ( )
2 MONRX
3 LINETX
R340 +5VD 4 LINERX
R334 C327 R336 2.2k 5 +5V
(3)
6.8k K0.1u 33k 6 DG TO ANALOG
10 001:2F R342

R338
7 BELL/CPC

4.7k
BELL
Q305 Q306
R333 47k

001:3E 470
R335 47k

8 P-SHORT/RLY2
P_SHORT
001:3E 9 RLY
LIN_RLY
DG 10 AG
11 HSRX
12 HSTX
001:3E 13 SPMUTE
DG SPMUTE
001:3E 14 SPRX
HSTXMUTE 002:9B 15 PICK
PICK
C 16 DG

C353 K1000p
C354 K1000p
C355 K1000p
C356 K1000p
C357 K1000p
DG
(4) R341 4.7k
(5)
R339

(6)
DG
10k
R332
( )
10k

DG
K0.1u
C326
( )
10

(7)
R331
(8) ( )
D NC

FAX-TX
FAX-RX
HS TX
F
HS RX
MONITOR
Caller ID
Tone

KX-FL421-B DIGITAL BOARD No.3 (2/2)

217
KX-FL421-B

16.3. Analog Board (PCB2)

+5VA
TAX FILTER FOR GERMANY

)
L408

NC
1/2

(
C467 C468

NC 8 8 NC
IC403 IC403 VCC VCC
IC403 IC404
- -
R470

C469
C470
C472
C473 1-1
2 6 GND GND

NC
NC
NC
NC
1 + 7 + NC 4 4 NC
NC
NC 3 NC 5
+5V +5V

L407
)
R469 R468

NC
R471
C474

C471
3.9n
NC

NC NC NC

50

(
(1)
C477 AG

R455

R420
R416

( )
( )

( )
NC
AG

NC
NC
AG 680p 50 R476 NC PC404
PC401

R456
( )
NC
4 1 4 1

C480
C481 NC
- IC404 - IC404
D414
C475

R474 R475 R457


C476

6 2
NC

NC
NC

NC NC NC NC 3 2 Q403
5
+
NC
7
3
+
NC
1
( ) ( ) ( ) 3 2 NC
NC E
( ) B
(2)

C443
Q409
C478

C479

C444
R472 R473 NC
C482

NC
NC

NC

( )

NC
NC

NC NC NC (3)
C
( )

C417

NC
( )
D415 DG
AG Q410
AG NC
NC
( ) (4)
C404 ( )
50 470p C442
+5VA NC DG
R406 36k
R409 C408
3
L409

IC401 22k 16V 100n


4
-
(5)

C415
2

33n
C409 2

R414 270
1 16V 100n

C412 NC
R405
8 +

( )
C403

6
100n

NC
25V

3 1

C406
+2.5V

100p

( )
VCC

50V
IC401 R410
NC

GND R407 36k 22k


4 R404 R412 T401
AG C405 NC !
R413
JJ412

( ) AG
L410

9.1k (6)
+2.5VL R408 120k R411 C411
50
470p 4.3k
C407 C410 NC
+5V

50V 4.7u
16 33n

C413

C438
AG

22k R422
( )
NC
50 1.2n

R417
33k
AG

(7)

A K
D401
4 1 (8)

L415
3 2
(9)

AG PC402 !
DG
CN405

DCN
(10)
1
2 MONRX (11)
3 LINETX
4 LINERX JJ411 0 (12)
5 +5V +5V +5VA
6 DG
R453
2.2k

16 100n

7 BELL/CPC DG
C440
50 100p

8 P-SHORT/RLY2
C441
R454
560k

9 RLY C439
10 AG ( )
Q408 R451 NC
R452

11 HSRX 2.2k
10

12 HSTX AG

13 SPMUTE
AG
14 SPRX
(13)
15 PICK
16 DG

CN407

1 DG +5V
DG
R463 120k

R464 120k

2
PICK
R460
( )
NC

IC402 (14)
8 R466
1
CD VO2 ( )
2 7 +5V NC SP- 2
FC2 GND
3 6 SP+ 1 (15)
FC1 VCC
C461 R461 4 5 R465
VIN VO1 ( )
CN406
10V 1u

15k
10V 1u

100n 16V NC
C464
C463

R462 10k FAX-TX


AG C462 1n AG FAX-RX
50V
HS TX
+5VA +5V

+2.5V HS RX
R403
22

JJ420 MONITOR
R401

0
10k

JJ421 Caller ID
6.3 47u
C402

Tone
6.3V 47u
C401

R402
10k

FG1 DG

AG AG AG
KX-FL421-B ANALOG BOARD (1/2)

218
KX-FL421-B

2/2

1-2
(1)

R436
( )
NC
D407 NC D409
( )
Q404
R423
)

D405
( )
NC

NC
1 2
NC

D408 NC
(

(2) ( ) 4 3
(3) NC

C425 NC
( )
R432
R424

C423
R426
)

)
NC
NC

NC
NC

C465 NC
(

(4) ( )
C466 NC

+5V
JJ410
NC

JJ405 L401 POS401 8


(5) 1
1 4 ! 2
1

4
R447 C437
C419

ZNR401

SA401
3
NC

( ) ( )
NC

C422 L406 4
NC 2 3 NC NC NC +5V
+5V 5
(

( ) CN401
6
2

3
R427 PC403 NC R448 0 L402
(6)
100 2W R431 JJ406 7
2 3

SA402
2 3
R440

D412
!

)
JJ404
NC

D413
NC

JJ401
)
4

JJ403

NC
4 ( )

NC
1 5 NC

L405
1 5 Q406

(
RLY401

(
Q407 RLY402
AG !
NC NC
JJ407
(7) FG1
5
NC C436
DG DG 4
(8) 3
CN402
250 JJ402 L403
0.68u 2
D404 D406 R433 47k
(9) 1
L404
R450 6

NC

(10)
(11)
T402
2 3
(12)
1
2

R441

C433

4
( )
NC

NC
( )

D410
NC 1 5 R446
( )
3

NC NC

AG
C427

+5VA
NC

C420 R445
6.3V 47u

50 330p 330
C434

R442

AG
1.5k

R437 390k
R438 C429
13k 16V K0.047u
R418 IC401 - AG
6
(13)
2.2k 7 +
R415

R425
3.3k

5
NC

C426

R439 C430
100p
50V

50V 10n

13k 16V K0.047u


+2.5VL
C435

R443
1.5k
50V 10n

Q401
C432

AG R430 390k
NC
C421
6
AG
50 330p
L411 1 HSMIC-
AG +5VA L412 2 HSSP+
C416
L413 3
(14) L414 4
HSSP-
16V K0.22u HSMIC+
R434
47k

C414 R419 C418 R428 3.3k Q405 CN403 5


(15)
50V 4.7n

NC NC NC
C424
R421
NC

C428
50V 10n

1
2
C431

6.3V 47u
R435

Q402
330

NC
D411 FAX-TX
3
JJ413

FAX-RX
NC

AG AG

HS TX
AG
HS RX
MONITOR
Caller ID
Tone

KX-FL421-B ANALOG BOARD (2/2)

219
KX-FL421-B

16.4. Sensor Boards (PCB3-6)

EXIT SENSOR
CN501

THRM 1

C501

R501
2

( )
NC

NC
( )
-
3
THR

C502

NC
( )

R502
0
CN502
PS501
1 3
THRM1 1

C503
( )
NC
2 2 4
GND
3
LED
4
POUT

KX-FL421-B EXIT SENSOR BOARD

DRUM & TONER SENSOR


CN511

IC512 1
+5V
1 VDD 3 2
TNREMP
VOUT 3 GND
Z0.1u

VSS
C511

KX-FL421-B DRUM & TONER SENSOR BOARD

VARISTOR SENSOR
ZNR521
J521

J522

FG_DEV FG_EARTH

KX-FL421-B VARISTOR SENSOR BOARD

RESIST SENSOR
CN531
C532 NC R531

R532
180

NC

1 PS531 PS532
(

2 3 1 3 1
C531

3
( )
( )
NC

4 4 2 4 2

NC
3
C533

B531
NC
( )

1
2

KX-FL421-B RESIST SENSOR BOARD

220
+5V

K A K A
LED603 LED602
+5V

150
NC
( )
9.3mA

C681

NC
( )
330
R681

R662

R661 1k
DG
PS601
NC
3 1
( ) R683
4 2
Q601
0
DG

0.1u
0.1u
DG

C608
C607
DG DG DG
+5V
* 0 # MONITOR - 4 SKEY1
NC
( )

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
F82k

+5VR
R621

C621
TH601

4.7
NC
( )

KSL0

R695
SW602 SW603 SW605 SW606 SW607 SW608
C623

SW601 SW604

+5V TO DIGITAL
NC
( )
C622

NC
R622
F4.3k

CN601

LOWER 8 6 FLASH + HELP COPY SKEY2 DG

C633 100n
C631
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 RPS
( )

KSL1
( )

2
SW609 SW610 SW611 SW612 SW613 SW614 SW615 SW616 THRM2
R605 NC
R608 NC

DG R601 100 3
KSTART
16.5. Operation Board (PCB7)

R602 100 4
KTXD
R603 100 5
REDIAL KSCLK
2 SKEY3 R607 1k R604 3.3k 6
7 3 /PAUSE QUICK SCAN STOP OPERST
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
KSL2 +5V 7
GND
SW617 SW618 SW619 SW620 SW621 SW622 SW623 SW624 8
+5V
NC
NC

For TAM model


C617 NC
C616 NC
C615 NC
C614 1n
C613 K390p
C612 J100p
C611 J100p

R606 12k

JUNK FAX
PLAY BACK ERASE GREETING AUTO ANSWER PROHIBITOR CALLER ID 1
C601 NC
C602 Z0.1u

1 2 1 2 1 2 1 2 1 2 1 2 1 2

R633

1k
1k
C603
C604
C605( ) NC
C606( ) NC

KSL3

) NC
SW625 SW626 SW627 SW628 SW629 SW630 SW632 DG DG DG

(
NC NC NC R639

221
DG
12k
44 R690
43 R691
42
41
40
39
38
37
36
35
34

HANDSET
SKEY5 5 9 MUTE SET MENU START SKEY4 DG
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2
KIN0

KSL1
KSL0
LED5
LED4
LED3
LED2

VSS2

KSL4
VDD2

+5V
START
LATCH

SW633 SW634 SW635 SW636 SW637 SW638 SW639 SW640 R692 1k 1 KSL2 TXD 33
2 LED6 RXD 32 TO COB
R637 NC 3 31
( ) KIN1 SCLK CN651
4 LED7/KSL4 RESET 30
5 29 10
( )
NC

R682 1k XLED8 D7/DIO/IP DB7


C652

6 28
C651 NC

XLED9 IC601 D6/CLK/IP 9 DB6


KIN 7 KIN 6 KIN 5 KIN 4 KIN3 KIN2 KIN1 KIN0 R638 ( ) NC 7 KIN2 D5/CSB/IP 27
R636 ( ) NC 8 KIN3 D4/STBB/IP 26 8 DB5
9 25 DG
XLED10 E/RESB 7 DB4 C655
R693 1k 10 KSL3 RWB/RWB/IP 24 NC
( ) 11 KIN4 RS/A0/IP 23 6 E
E
R634 NC 5 B
R/W
4
RS C Q651
KIN5
KIN6
KIN7
XLED12
XLED11
VDD1
VSS1
XLED13
XLED14
XLED15
LED1/IPENB
R652 0

3 NC
V0
12
13
14
15
16
17
18
19
20
21
22

R631 ( ) NC 2
Vdd
R632 ( 1
) NC Vss
NC
( )

R635 ( ) NC
R657

0.1u
C682

R655 10k
R651 4.7
R653 NC

+5V +5V R656 22k


1.2k
R658

3
4
0.1u
0.1u
Z0.1u
C653

+5VR
C656
C657

4.7

4.7k
R694

R671

HOOK-1 HOOK R672 1.5k DG

SW671
DG DG

2
1
GND-1
0

GND +5V
L651

0.1u

C671

HOOK SW DG
C635 NC

4.7k
C634 100n

R641

DG DG
-b PCB R642 100
DG
0.1u
C654

2
1
0.1u

L602
C641

R696 0 R697 0 R698 0 R699 0 L601 !


( ) DG
SW641NC
3
4

NC
FG2 FG1 FG

DG

KX-FL421-B OPERATION BOARD


KX-FL421-B
CN1 ! T101 C116 D111 R134
+24V
KX-FL421-B

! SW1 R135 R138 R143 R146 R155 R162


IP1 D105 TRA
CN1 R136R139 R144 R149 R156

D109

R123
C117
GND
R124 R126
R1
0PC

Q103
R125
D106
R138 C113

R108
C104
R117
CN1

Q105
TOP CVR
R127

C128
CN1 IC102

C103
C105
N.C.

Approx. 30V
R102

R112
R114
R115
R118
CN1
CHG REM Approx. 10V
0V
59kHz typ.
R140 R150 R160

C110

C108
C109
R119
GRID
R122 R141 R151 R161
R103
C126

R137
C120

CN1 R111
TRA CLK

Q102

R116
Approx. CHG
! T102 C115 D112 R165 R166
5V
0V

R128
5.425kHz
R133

C112

222
D110
C118

D113 R145 R154 R163 DEV


D103
R131 C114
C122
C127
R157

C119

CN1
Q106
R132

D107
CHG ERR

D102
IC101

Q104

C106
R106 R109
Q101 R120 R129
C124
16.6. High Voltage Power Supply Board (PCB8)

ZD101 Q107

R105
C101
C102
C107
R150 R158

Approx. 70V C121 D115

Approx. 0V
C125

C114

63kHz typ.
D104
R164
D116
R152
C123 R148 R147

IC101 R167
R107
R113 R142

D108 R121

C111
R110
R153

R101
CN1 R104 D101
DEV REM

KX-FL421-B HIGH VOLTAGE POWER SUPPLY BOARD


Approx.
Approx. 340V Approx. 170V
170V
0V 0V

0V Approx. -180V
F1

F2 D1

SCR51

Approx. 28V
0V
C5
Approx. -57V

D104

Q1

223
16.7. Low Voltage Power Supply Board (PCB9)

IC501

D576

Approx. Approx. Approx.


10.1V 0.8V Approx. Approx. 14V 25V
0.2V
0V 0V
Approx. 0V 0V
0V Approx. -11V
-0.6V
KX-FL421-B LOW VOLTAGE POWER SUPPLY BOARD
KX-FL421-B
KX-FL421-B

Memo

224
KX-FL421-B

17 Printed Circuit Board


17.1. Digital Board (PCB1)
17.1.1. Digital Board: Component View
7 CIS 1 4 1 3 1 4 REGIST 1

CN107 CN111 CN114 CN112


SENSOR DRUM
C272 C334
SCAN
R354 C255

D201
CN110 CN104 CN106
1

OPE LASER D202


8 1 7 1 C232
C365 C269 C265 C260 R203 R201 R205 C202 R208 5 1
R207 C331 C339 C248
POL YGON

R273 R265 C271 C215 R204 L202


CN105

16 9
C267 C259 R284 L200 L201 R210

E
C237
R292 R271 R266 R277

D200
C262 C261 C266 C257 C238

Q212
C205

C242

C243

C332
C241 R255 Q217

Q228
C246
E

1.25A
L203
R257
5

Q220
Q221 C235
1 8
R243

C367 R253
R244

S
R260

R238

C247
F200
L206
C209
C206

C340 R291
R249 R252
R264 R293

C302 C100 R239

Q218
C319

4
X100
R316

C301
R261

E
C368 32.768

C101

C212 C216 C217 C219


8 1
C114

C123
6 BOND

R290
C228

ENGINE

CN101
32 C134
C318
IC300

A2 C110 A24 R147 R220

C223
R303

C314 C103 R226


C315 B25

C221
16 25 C229

C107 R113 C106


17 24 B1
R224

1
R122

X102

3
R123

R267
Q303 R117

E
Q211

R269
Q226 Q227
E R327 R318
E

CN113

FAN
R326 C322
R118 C104 R112
C102
R310

R319

DL101
IC101

E
R305

R289
R100 R232

R270
R268
16

1
C263
R272
R285
R116 R115
+1.8V
X101

C117
AD25

AD1
C105

R106 R104
+3.3V
R345
R346
C359
R347 C360
C351

R105
R107 C270
R108 R142 3 1
R134

C115

AE2 AE24
C358
C118
R110

5 4
C353 IC302
IC100
R336
R335

DL100

C333
4 5
R143

1 3 C361
C166 C167
R215
Q204

C224
C172 C168 R206 Q207
54 28
E

S
ANALOG

C354 C350
CN300

R217

C355
R332
C326

R322
R323

C356 C208 C210


IC103

R109
C204

L302
Q202 Q208 Q209 Q210

C173
E

C171
R338 R340

1
C308

R337 8
C161 C169
C222 C220 C218

CN103

C329
SMPS
E

C165
1 27
R307
E

C162 C159 C160


C303
R306
L303

29 28
E

R339 25 24
R300

R214

L301
C300

R341 C214
CN102

HVPS

E
Q300

R213 1
C116

R359
S

C357 Q205 R209


C178

C211 8
1

Q225

C345
IC102

C336
C154 C153

R274 C338
RA115 RA100

C335
E
+5VD
+24D

C352 C337 8
CN109

7
DG

48
1 2
56 1
1
ICT FCT
PbF PNLB1667Z -GW
FLASH
PROGRAMMER A
KX-FL421-B DIGITAL BOARD COMPONENT VIEW

225
KX-FL421-B

17.1.2. Digital Board: Bottom View

PbF PNLB1667Z -GW +5VD RXD CTS


A
C349 C348 C344
R251 1

RA109
E
E 2 7

R279
Q229

Q219
RA107 6 4
8
Q222

R250
D203 R248

RA110
RA108
1

1 3 TXD RTS 8
C328

D8 D10

D9 D11
8 5
D12
D13
IC107

D14 1
D15

1 4 D6 D4 D2 D0

C310 1 8

C158
C157
C156
C155
D7 D5 D3 D1 +24V DG
RA111 RA112
C311

R320

C213

+3.3V
R200 C239 R219

R225
A8 A21
R312
R311
R309
R314

C230 C227
A13 A11 C201 R230
L205

C234

12
A18 A16

13
C252

R222
7
6
RA113 RA114 A9 A20 A22
A14 A12 A10 C245 R237
C305
C304
C307
C309

A6 A5

C233
C244 R236 IC201
A1 A3 A2 TP_RD A17 A19 A15

C226
RESET

1
C251
C327 R334 R333

18
19

24 R227
E

R136
R135

A7 A4 R229

C231
CL122

R223
R221
Q306 L204
C240
TP_CSG

+1.8V
C131
R145
R146
C124

R353
R352
E

RA103 RA102 RA106 RA105 RA104 RA101 E


Q305 R139

Q201

Q200
R343

Q224

Q223
C148 TP_CHK R138
R324 TP_FCS E

C149
R137 E E

C177
R325 TP_ACS

C150
R329
C325
R331 C320
R330 C323

TP_CHKCS

C152 C151 TP_A14


C147

E R140

R275
TP_A15
Q304 R114
TP_NMI TP_EXTINT
C141 TP_A13

1
R280
R342
C140

C142
E
16

R308

Q301

C341
C138

C139
R124

R283
E

R315
C135

C137

Q302 R103 R288


R234
R228
C236
R356
R355

R102
1

3
C312 7 1 C136

24

R216
C317 TP_KLATCH
R121 C108
C121 C122
R144 L102
C126 C127
C129 C130 C111 C133 C113

C144

C313
C146

C316

1
R101

IC301
R240
R233
R231

C324
TP_VOUTO

C143 IC200
C128 C145
R304

R328
C109 C125
R357

8 14
TP_AMON

R218
R360 L101
C120
L100
C132

R358
C321

C119 R131
R321

C306 R313

12

13

4
C112 TP_GIOP52
R317

C207 8
C174 C175
C164 C163
E

1
Q203 C176 IC104
R242
5

R212 R157
R247

R262 C366 R258

R241
L207 R259 C256

C362
C330

R211
C203 C363
E D100
R286
R282
C268

C264 E
R245 C249

C258
Q214

C200 E Q230
Q215

R256 R246 R276


E

R156
Q206
L208 R254 C250 R278 R287 C170 R202

16 9
1

7 1

5 1
8 1

7 1 4 1 3 1 4 1

KX-FL421-B DIGITAL BOARD BOTTOM VIEW

226
KX-FL421-B

17.2. Analog Board (PCB2)


17.2.1. Analog Board: Component View

1 16
CN405

J424

PNLB1668Z -RL-a A

C413
J409

C402
J423
J425

R414
J403

J404
J429
D401

PCB-CH
PC404

PC401

J411

J427
J426
J421
C401 J430

AUTO-CH
T401 JJ407

C425
C423
7

R431 PC403

J433
J406
D407

D408

J428
D415
6
5
CN401

J407
R427
POS401

C443
Q409

T402
C427
E
D405
JJ401
21

C466
8

R446
J401 J434 C434

CN407
D414
6

SA401

D412
C465

2
J432
12

J405 ZNR401 J431


CN402

JJ405
JJ403

RLY401
J408

C436
34

PbF
J439

J422
JJ406 J440
L406

J402
R422
5

SA402

JJ404
R433

JJ402 RLY402
C437

L405

D413
D404
R447

J410
D406
JJ421 PC402

CN406
C428

2
4 2
3 CN403 1

5 6

KX-FL421-B ANALOG BOARD COMPONENT VIEW

227
KX-FL421-B

17.2.2. Analog Board: Bottom View

MNRX
SPMT
SPRX

PSRT
BELL
PICK

DCN
HRX
HTX

LRX
RLY

+5V

LTX
DG

DG
AG
16 1

PbF
R416

A
C463 R412 R455
R460

Q410
C461 C412 C438 E

8
C464 R411 C410
R461 R464 C407 C411
IC402 R408 R453
R462 L415
R413
R401

+2.5V
R463

5
C462 R403 C441
R418 R452 R454
C421
R430 Q408

E
5

4
C409 R402
R439 C406 R404 D410 C415
C426 IC401 R410 C440 R451
R420
C420 R409 C405 C439 R441 R423
R437 R407
8

1
JJ411 R405 C417

PNLB1668Z -RL-a
C414 C404

7
R438 L409 E R432

Q403
R419 C430 L410 1 R424
C416 C429 R406 C408 C419 R426

6
C418 C403 R425 R440 JJ412 JJ410

5
R421 C422 E
R415 C433 C444

TEL
JJ413

Q404
R428 C442

2
Q402

C424

1
R434 E
R457 R436
Q405
E

Q401

8
E R456
1

DG R445

6
Q406

PICK E
2

R442 L407 D409

1
L404
L408

EXT
L402

2
3
L401 L403

4
R474
C468
C482 C477 C478

5
5

C476 C479
R475 JJ420
R473 IC404
C475 C481 C480 R450
R472 R476 R448
8

C471 C467 E
5

C470 C474
R469
Q407

IC403 C473
8

R465 C469 R471


1

C472 R417
1

SP+ R470
R468
SP-
R435
2

L411 L412 C431


R466
D411
C435 L414 L413
2

R443
4

C432
6

1
3

KX-FL421-B ANALOG BOARD BOTTOM VIEW

228
KX-FL421-B

17.3. Exit Sensor Board


A
PS501

R502
4

R501
4
PbF PNLB1668Z -RL-b

C502
PNLB1668Z -RL-b

C503
CN502
AUTO-CH PCB-CH 1 3
PbF

1
1

C501
CN501 3 1
A
KX-FL421-B EXIT SENSOR BOARD

17.4. Drum & Toner Sensor Board

3
CN511

C511

1
1

IC512
AUTO-CH
PCB-CH
PbF PbF

1
PNLB1668Z -RL-c
PNLB1668Z -RL-c
A A

KX-FL421-B DRUM & TONER SENSOR BOARD

17.5. Varistor Sensor Board


PCB-CH

ZNR521
J521

J522

PbF PbF
PNLB1668Z -RL-d A PNLB1668Z -RL-d A
KX-FL421-B VARISTOR SENSOR BOARD

229
KX-FL421-B

17.6. Resist Sensor Board

A
PS531

PbF
C531

C533

4
CN531
B531
R531

1
1
PNLB1668Z -RL-e
R532

PNLB1668Z -RL-e
C532

AUTO-CH

PbF
PCB-CH

KX-FL421-B RESIST SENSOR BOARD

230
KX-FL421-B

KX-FL421-B OPERATION BOARD COMPONENT VIEW


PbF PNLB1669Z -RL-c
BLACK SW671
GND
JS613

Greeting Erase
WHITE PNLB1669Z -RL-b A
SW627 SW626 HOOK
JS601

PbF A
JS600
PbF PNLB1669Z -RL-a A
SW628 Auto Answer SW625
SW629 SW630 SW622
JS614

JS602 1 CN651 10
JS636

LED602 LED603 Play Back


Junk Fax Caller ID Quick Scan
JS634 Prohibitor
JS603

JS610 PS601

JS627
JS626
JS628
JS629
BLACK WHITE
GND HOOK JS623 SW623
JS611

JS612

PCB-CH
C601

JS609 SW608 SW632 SW618 SW619


1

SW620 SW614
JS608 Stop

231
Skey1
JS619

1 2 3
CN601

Redial
JS622

JS607 /Pause
JS635

JS621

JS606
SW616
17.7.1. Operation Board: Component View

JS605 Help
JS604
8

Skey2
JS616 SW607 SW634 SW611 SW638 SW615
SW612
SW624 5
4 6
Flash
Skey3
Menu Copy
17.7. Operation Board (PCB7)

SW613
JS625 JS632
SW640
Skey4 SW617 SW610 SW635
SW636
JS630
JS633
7 8 9 Handset
SW621 SW637 SW606
SW633 Mute
Skey5
SW639
Set
SW609 SW601 SW602 SW603
SW604 SW605 Start
Lower 0 #
Monitor
KX-FL421-B

17.7.2. Operation Board: Bottom View

R696 L602

PNLB1669Z -RL-a
PbF
R697

PbF
PNLB1669Z -RL-c
A
R621
R622 C621
C622 TH601
C623

PbF
C656 R655
PNLB1669Z -RL-b
10

R658 R656
C635 R654
C634 C657
C614
23 22
C615 R607
R604
R603 R694 R657
C611 33 12
IC601

R698
BLACK
WHITE

C616
HOOK

R606 34
GND
1

R602 C612 11 C653


R601 R639 R651
C617 R653
C633 44 1 R693 L651 C655
A

C631
Q651
E

C613 R695 R691 R631 R635


R681
C682 R652
R608 R690 R632 R683 C652 C651
R692
SW641

R605 R636
C604 R638

R633 LED5 R634 C681

R637 C641 R641


R682 R642
LED6
C606
Q601 E

C608
OPERST

KSTART
THRM2

KSCLK

R661
KTXD

GND

R699
+5V

C607 R662
XLED8

R671
C605
R672 R671
WHITE BLACK
HOOK GND

C602

L601
8 1
C603
A

KX-FL421-B OPERATION BOARD BOTTOM VIEW

232
KX-FL421-B

17.8. High Voltage Power Supply Board (PCB8)


17.8.1. High Voltage Power Supply Board: Component View

Q106

Q105
EUK1MNA90HA SW1

T101
IP1

KX-FL421-B HIGH VOLTAGE POWER SUPPLY BOARD (COMPONENT VIEW)

233
KX-FL421-B

17.8.2. High Voltage Power Supply Board: Bottom View

IC101 EUK1MNA90HA

KX-FL421-B HIGH VOLTAGE POWER SUPPLY BOARD (BOTTOM VIEW)

234
KX-FL421-B

17.9. Low Voltage Power Supply Board (PCB9)


17.9.1. Low Voltage Power Supply Board: Component View

N0AB2GG00004

D104
F2

C5 Q1
F1

D576
SCR51

KX-FL421-B LOW VOLTAGE POWER SUPPLY BOARD (COMPONENT VIEW)

235
KX-FL421-B

17.9.2. Low Voltage Power Supply Board: Bottom View

D1

IC501

KX-FL421-B LOW VOLTAGE POWER SUPPLY BOARD (BOTTOM VIEW)

236
KX-FL421-B

18 Exploded View and Replacement Parts List


18.1. Cabinet, Mechanical and Electrical Parts Location
18.1.1. General Section

OPERATION COVER SECTION (1)


1

2
B
B

PICK UP SECTION

C
3
FUSER SECTION

C
4

5
6
7 8

A
11

10 12
13

A
21
10
22
14

A
15

16

A
B

17
18
20

B 19 16

237
KX-FL421-B

18.1.2. Operation Cover Section (1)


40

41

42

A
SW641
PCB7
A 45

47 46
A

43

44
48

49 50

51

A
52

53 54

55

56

238
KX-FL421-B

18.1.3. Operation Cover Section (2)

70

73
71
72 74
75

76 89
71
A

77
79
78

83
82
84

88

85 87

86

*79 is a kit part No. of 5 parts.


Another parts are Operation Cover Section (3).

239
KX-FL421-B

18.1.4. Operation Cover Section (3)

100

107
101
102
103
104

105
109
110

108
D
109 106

112

79

mmmmp
117
119

118

114
115
116
117
E
121

120
124
123
122
121

120

*79 is a kit part No. of 5 parts.


Another parts are Operation Cover Section (2).

240
KX-FL421-B

18.1.5. Pick Up Section

140

141

142

B 143

146 144
145 B

147

148
149
153

152
150

151

154
162

158 161
159
155
160 158
156

157

155

241
KX-FL421-B

18.1.6. Fuser Section

181

182

184
183
F 185
180

184
F

186

191

187
G

192 G

190
189
193 195
G
194 195
G G
F
204

196 198
203

197
194
196

202
200

201 194
200
199
*180 are 2 rollers, please replace both at the same time.

242
KX-FL421-B

18.1.7. Lower Main Cabinet Section (1)


221

A
H 221
I

I
A
220

243 235
A
242 245
H 244
246
241
223 222 240
A
224
225
241
A A
A

227
PCB9
A PCB2
A

226
A

228
PCB1
A
229 230

232 231
A
A A
PCB8
233 PCB6
234
235 236
247
CIS LEAD

OPERATION LEAD

237
PCB4
A
A
PCB3

239
PCB5
LOWER MAIN CABINET SECTION (2)
238

243
KX-FL421-B

18.1.8. Lower Main Cabinet Section (2)


270

272
271
273

272

MOTOR SECTION

A
A
A

FAN MOTOR SECTION

A A
277

274 275 278

276
279

280

LOWER CABINET SECTION (3)

244
KX-FL421-B

18.1.9. Motor Section


300

301

302
303

304

305
306
307

308

245
KX-FL421-B

18.1.10. Fan Motor Section


320

321

322

323

324

325

326

327
A

328

246
KX-FL421-B

18.1.11. Lower Cabinet Section (3)

347
340

346
J

342
341

343

344

345

A
A
A

GEAR SECTION

348

247
KX-FL421-B

18.1.12. Gear Section


360
361
362

363

364

365
366

367

368

369

370

372

371

248
KX-FL421-B

18.1.13. Actual Size of Screws and Washer


Parts No. Illustration

A XTW3+10PFJ7

B XTB3+10GFJ

C XTW3+20PFJ

D XTW4+8PFJ

E XTW2+W9PFJ

F XTW3+12PFJ7

G XYC3+FF8FJ

H XSB4+6FJ

I XTW3+6LFJ7

J XTW3+5LFJK7

249
KX-FL421-B

18.1.14. Accessories and Packing Materials


A1

A4 A10
A11

A2 A5

P8

A13
P7
A14
A6 A7 A8
A3
A12
P6

P5
TONER UNIT

DRUM UNIT

A9
P4

P3

P2

P1

250
KX-FL421-B

18.2. Replacement Parts List Safety Ref.


No.
Part No. Part Name & Description Remarks

RTL (Retention Time Limited) 16 PFHR1543Z LEVER POM-HB


Notes: 17 PN0G1003Z GLASS/TRANSPARENT PLATE
18 PFQT2543Q LABEL, DEV. UNIT/
1. The marking (RTL) indicates that the Retention Time is INSTALL
limited for this item. 19 PFUS1738Z TORSION SPRING
After the discontinuation of this assembly in production, 20 PFUS1660Z BAR SPRING
the item will continue to be available for a specific period 21 PNGT5308Z-M NAME PLATE, AL
22 PFQT2577Z LABEL, TIME OF UL
of time. The retention period of availability is dependent
on the type of assembly, and in accordance with the laws 18.2.1.2. Operation Cover Section (1)
governing parts and product retention.
After the end of this period, the assembly will no longer be
Safety Ref. Part No. Part Name & Description Remarks
available. No.
2. Important safety notice 40 PNGV1006Z GLASS/TRANSPARENT PLATE
41 PNGD1013Y CARD
Components identified by mark have special charac-
42 PNGP1060Q PANEL
teristics important for safety. When replacing any of these 43 PFME1001Z SPACER POM-HB
components, use only manufacture's specified parts. 44 PFHG1094Z RUBBER PARTS
3. The S mark means the part is one of some identical parts. 45 PNVW1007Z LEAD WIRE
For that reason, it may be different from the installed part. 46 PNJS081021Z CONNECTOR
47 PNBX1049Q1 PUSH BUTTON, DIAL ABS-HB
4. ISO code (Example : ABS-HB) of the remarks column
48 PNBC1269Y1 PUSH BUTTON, NAVIGATION ABS-HB
shows quality of the material and a flame resisting grade 49 PNGX1009Z1 ORNAMENT
about plastics. 50 PNBC1270Z1 PUSH BUTTON, AUTO ANS ABS-HB
5. RESISTORS & CAPACITORS 51 PNGG1041Y1 PANEL, OPERATION PS-HB
52 PNBX1050Z1 PUSH BUTTON, STOP ABS-HB
Unless otherwise specified;
53 PNBC1271Z1 PUSH BUTTON, START ABS-HB
All resistors are in ohms (Ω) k=1000Ω, M=1000kΩ 54 PFBH1033Y3 LEVER ABS-HB
All capacitors are in MICRO FARADS (µF) P=µµF 55 PFUS1696Z COIL SPRING
*Type & Wattage of Resistor 56 PNGG1040Z1 FRAME, OPERATION PS-HB

18.2.1.3. Operation Cover Section (2)

Safety Ref. Part No. Part Name & Description Remarks


No.
70 PFDG1320Z GEAR POM-HB
71 PFDJ1006Z SPACER POM-HB
72 PNDN1006Y ROLLER
73 PNHX1157Z SHEET
74 PFHX1834Z SHEET
75 PNDE1018Z LEVER
76 PNUS1075Z COIL SPRING
77 PJHE5065Y SMAL SCREW STEEL
78 PNUS1080Z BAR SPRING
79 PNZRFL423RUB MIDDLE/GUIDE KIT
80 NOT USED
81 NOT USED
82 PNUS1074Z COIL SPRING
83 PNUS1073Z COIL SPRING
84 PNKV1040W1 COVER PS-HB

18.2.1. Cabinet and Electrical Parts


85 PNUS1078Z COIL SPRING
86 PNDE1019Z LEVER POM-HB
87 PNUS1091Z BAR SPRING
18.2.1.1. General Section 88 PNLP2120CX-C COVER
89 J0KE00000115 INSULATOR

Safety Ref.
No.
Part No. Part Name & Description Remarks
18.2.1.4. Operation Cover Section (3)
1 PNQT1473Z LABEL, PAPER SET
2 PNQT1476Z LABEL, FACE DOWN
Safety Ref. Part No. Part Name & Description Remarks
3 PFQT2565X LABEL, FUSER
No.
4 XUC2FJP RETAINING RING 100 PFDS1010Z ROLLER POM-HB
5 PFDG1201Z GEAR POM-HB
101 PFDJ1063Y SPACER POM-HB
6 PFUS1325Z COIL SPRING
102 PFDE1198Z ARM POM-HB
7 PFDJ1067Z SPACER POM-HB 103 PFDG1189Z GEAR POM-HB
8 PFDN1065Z ROLLER
104 PFDG1295Z GEAR POM-HB
9 PFDJ1044Z SPACER POM-HB
105 PFDE1199Z ARM POM-HB
10 PFHR1542Z CASE/COVER PS-HB 106 PFDG1296Z GEAR POM-HB
11 PFDE1204W LEVER POM-HB
107 PNJS071014Z CONNECTOR
12 PNDF1038Z SHAFT
108 N2GZYY000002 IMAGE SENSOR
13 PQDR9685Y ROLLER POM-HB 109 PNUS1086Z COIL SPRING
14 PFUS1275Z COIL SPRING POM-HB
110 PNDF1039Z SHAFT
15 PFUS1659Z BAR SPRING

251
KX-FL421-B

Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks
No. No.
111 NOT USED 196 PFJT1021Z TERMINAL-TERMINAL PLATE
112 PFUS1441Y COIL SPRING 197 L2AA00000106 THERMISTOR
113 NOT USED 198 PFJT1022Z TERMINAL-TERMINAL PLATE
114 PFDE1201X ARM POM-HB 199 PFHR1372Y LEVER PBT+GF3
115 PNUS1123Z TORSION SPRING 0-V0
116 PFDG1299Z GEAR POM-HB 200 PFDR1043Y ROLLER POM-HB
117 PFDG1297Z GEAR POM-HB 201 PFDR1042X ROLLER POM-HB
118 PFDG1298Z GEAR POM-HB 202 PFUS1435Z COIL SPRING
119 PFDG1460Z GEAR POM-HB 203 PFDG1302Z GEAR POM-HB
120 PFUS1269Y COIL SPRING 204 PFUA1080Z CHASSIS PBT+ABS
+GF30-
121 PFDJ1042Z SPACER POM-HB
V0
122 PFDG1294Z GEAR POM-HB
123 PFDS1032Z ROLLER 18.2.1.7. Lower Main Cabinet Section (1)
124 PFMH1124Z METAL PARTS

18.2.1.5. Pick Up Section Safety Ref. Part No. Part Name & Description Remarks
No.
220 PFMD1099Z CHASSIS ABS
Safety Ref. Part No. Part Name & Description Remarks 221 PFHA1001Z RUBBER PARTS
No.
222 XWC4BFJ WASHER
140 PFKV1138Z3 COVER PS-HB
223 PNJS011003Z CONNECTOR
141 PFKR1095Z4 GUIDE PS-HB
224 PNJS011002Z CONNECTOR
142 PFKR1096Z4 GUIDE ABS-HB
143 PFKE1053Z3 PARTING PLATE PS-HB 225 PNJS081018Z CONNECTOR
144 PFDG1015Y GEAR POM-HB 226 PFHX1975Y SHEET V0
145 PFUS1622Z COIL SPRING 227 PNMH1049Z METAL PARTS
146 PFKE1052Y3 COVER PS-HB 228 PNQT1998Z LABEL, LASER CAUTION
147 PFKS1084Z2 TRAY PS-HB 229 LPA1625K LASER UNIT
148 PFHG1245Z RUBBER PARTS 230 PNJS051012Z CONNECTOR
149 PFHR1370Z CASE/COVER ABS-HB 231 PNJS071016Z CONNECTOR
150 PFHG1155Z RUBBER PARTS 232 PNHX1197Z SHEET V0
151 PFHR1371Z PLASTIC PARTS POM-HB 233 PFUS1431Z COIL SPRING
152 PFUS1425Z COIL SPRING 234 PNJS081017Z CONNECTOR
153 PFUS1424Z COIL SPRING 235 PQLB1E1 INSULATOR
154 PFDG1300Z GEAR POM-HB 236 PNJS041007Z CONNECTOR
155 PFDR1018Z ROLLER POM-HB 237 PNJS031011Z CONNECTOR
156 PFDN1048Z RUBBER PARTS 238 PFUS1449Z COIL SPRING
157 PFDR1041Y ROLLER ABS-HB 239 PNJS041008Z CONNECTOR
158 PFUS1423Z TORSION SPRING 240 PFJS02P02Z CONNECTOR
159 PFHR1368Z LEVER POM-HB 241 PQHR945Z BAND
160 PFHR1369Z LEVER POM-HB 242 KR06TT251508 INSULATOR
161 PFDJ1038Z SPACER POM-HB 243 WLR18YK26CM4 LEAD WIRE
162 PFKE1050Z3 CABINET COVER PS 244 PQMX10010Z CASE/COVER
245 K2AH3G000011 JACK/SOCKET
18.2.1.6. Fuser Section 246 B2P3-VH CONNECTOR
Note: 247 J0KE00000115 INSULATOR
(*1) After the production of this model is discontinued, this
fuser unit can not be supplied. 18.2.1.8. Lower Main Cabinet Section (2)

Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks
No. No.
180 PFZRFL403RU ROLLER 270 PFUS1592Z TORSION SPRING
181 PFDJ1105Z SPACER POLYE- 271 PFUE1036Z PLASTIC PARTS PS-HB
THERIM- 272 PFUS1028Z LEAF SPRING
IDE-V0 273 PN0M1003Z MIRROR
182 PFUS1426Z COIL SPRING 274 PNUS1081Z COIL SPRING
183 PFUV1101Y COVER PBT+ABS 275 PFHX1929Z SHEET
+GF30%- 276 PFUS1439Z COIL SPRING
V0
277 WLL20YG24M3M LEAD WIRE
184 PFHX1969Z SHEET
278 PFUS1502Z TORSION SPRING
185 PFHX1976Z SHEET
279 PFJS02P12Y CONNECTOR
186 PFDG1301Y GEAR PPS-V0
280 L0AA05A00048 SPEAKER
187 PFDJ1065Z SPACER PPS-V0
188
189
NOT USED
PFDE1207Z LEVER PBT+GF3
18.2.1.9. Motor Section
0-V0
190 PFDJ1064Z SPACER PPS-V0
Safety Ref. Part No. Part Name & Description Remarks
191 A4DYYY000005 HALOGEN LAMP
No.
192 PFJT1023Z TERMINAL-TERMINAL PLATE 300 PFUA1076Z CHASSIS
193 PFHR1408Z LEVER PBT+GF3 301 L6HAYYYK0005 DC MOTOR
0-V0
302 PFDG1299Z GEAR POM-HB
194 PFMH1085Z METAL PARTS
303 PNUS1123Z TORSION SPRING
195 K0BDB0000073 THERMOSTAT
304 PFDE1201X ARM

252
KX-FL421-B

Safety Ref. Part No. Part Name & Description Remarks 18.2.1.14. Accessories and Packing Materi-
No.
305 XUC4FJP RETAINING RING als
306 PFDG1297Z GEAR POM-HB
307 PFDG1457Z GEAR POM-HB
308 PFDG1458Z GEAR POM-HB Safety Ref. Part No. Part Name & Description Remarks
No.
18.2.1.10. Fan Motor Section A13 PNQV1050Z LEAFLET
A14 PNQW2590Z LEAFLET, A4 PAPER GUIDE

Safety Ref. Part No. Part Name & Description Remarks 18.2.2. Digital Board Parts
No.
320 PFUV1094Y CASE/COVER PS-V0
321 PFUS1667Z BAR SPRING Safety Ref. Part No. Part Name & Description Remarks
322 PFUS1430Z TORSION SPRING No.
323 PFUS1451Z COIL SPRING PCB1 PNWP1FL421M DIGITAL BOARD ASS'Y
324 PFUE1016Z LEVER ABS-V0 (RTL)
325 L6FAYYYK0001 DC MOTOR (ICs)
326 PFUS1666Z BAR SPRING IC100 C0EBE0000504 IC
327 PFUS1664Z BAR SPRING IC101 C1ZBZ0004052 IC
328 PFUS1665Z BAR SPRING IC102 PNWIFL421M IC (ROM)
IC103 C3ABPY000027 IC
18.2.1.11. Lower Cabinet Section (3) IC104
IC107
C0CBAAA00041
C0ABEB000023
IC
IC
IC200 C0GBY0000059 IC
Safety Ref. Part No. Part Name & Description Remarks IC201 C0DBAYY00435 IC
No. IC300 C1CB00003161 IC
340 L6HAYYYK0004 DC MOTOR IC301 C0JBAS000128 IC
341 PFDG1304Y GEAR POM-HB IC302 C0BBAA000008 IC
342 PFMH1184Z FRAME (TRANSISTORS)
343 PFDG1305Z GEAR POM-HB Q200 2SD2216R TRANSISTOR(SI) S
344 PFDG1306Y GEAR POM-HB Q201 UNR92A8J0L TRANSISTOR(SI)
345 PFUA1083Z CHASSIS Q202 UNR92ANJ0L TRANSISTOR(SI)
346 PFDG1303Z GEAR POM-HB Q203 UNR92ANJ0L TRANSISTOR(SI)
347 XUC5FJP RETAINING RING Q204 UNR92ANJ0L TRANSISTOR(SI)
348 PNKM1085V1 CABINET BODY PS-V0 Q205 2SK3018 TRANSISTOR(SI) S
Q206 UNR92ANJ0L TRANSISTOR(SI)
18.2.1.12. Gear Section Q207 B1CHND000004 TRANSISTOR(SI)
Q208 UNR92ANJ0L TRANSISTOR(SI)
Q209 UNR92ANJ0L TRANSISTOR(SI)
Safety Ref. Part No. Part Name & Description Remarks Q210 UNR92ANJ0L TRANSISTOR(SI)
No. Q211 B1ABDF000025 TRANSISTOR(SI)
360 PFDG1307Z GEAR POM-HB Q212 2SB1322 TRANSISTOR(SI) S
361 PFDG1189Z GEAR POM-HB Q214 B1ADGE000004 TRANSISTOR(SI)
362 PFDG1308Z GEAR POM-HB Q215 B1ABDF000025 TRANSISTOR(SI)
363 PFDG1309Z GEAR POM-HB Q217 B1HAGFF00015 TRANSISTOR(SI)
364 PFDG1297Z GEAR POM-HB Q218 UNR92ANJ0L TRANSISTOR(SI)
365 PFDG1310Z GEAR POM-HB Q223 UNR921LJ0L TRANSISTOR(SI) S
366 PFUA1074Z CHASSIS PBT+ABS Q224 UNR921LJ0L TRANSISTOR(SI) S
367 PFDG1311Z GEAR PBT+ABS Q225 UNR921LJ0L TRANSISTOR(SI) S
368 PFDG1176Z GEAR PBT+ABS Q226 2SA1576Q TRANSISTOR(SI) S
369 PFDE1272Z LEVER POM-HB Q227 B1ADGE000004 TRANSISTOR(SI)
370 PFUS1663Z TORSION SPRING Q228 UNR91ANJ0L TRANSISTOR(SI)
371 L9AAACEB0007 PLUNGER Q229 B1ADGE000004 TRANSISTOR(SI)
372 PFUA1073Z CHASSIS ABS-HB Q230 UNR91ANJ0L TRANSISTOR(SI)
Q300 B1ABDF000025 TRANSISTOR(SI)
18.2.1.13. Actual Size of Screws and Wash- Q302 2SC4081R TRANSISTOR(SI) S

ers Q305
Q306
B1GBCFJJ0048
B1GBCFJJ0048
TRANSISTOR(SI)
TRANSISTOR(SI)
(DIODES)
D100 MA142WKTX DIODE(SI) S
Safety Ref. Part No. Part Name & Description Remarks
No. D200 PFVDRMRLS245 DIODE(SI) S
A XTW3+10PFJ7 TAPPING SCREW_STEEL D201 B0BA7R900004 DIODE(SI)
B XTB3+10GFJ TAPPING SCREW_STEEL D202 B0BA7R900004 DIODE(SI)
C XTW3+20PFJ TAPPING SCREW_STEEL D203 B0ACEL000004 DIODE(SI)
D XTW4+8PFJ TAPPING SCREW_STEEL (CAPACITORS)
E XTW2+W9PFJ TAPPING SCREW_STEEL C100 ECUE1H180JCQ 18p
F XTW3+12PFJ7 TAPPING SCREW_STEEL C101 ECUE1H180JCQ 18p
G XYC3+FF8FJ SCREW WITH WASHER_STEEL C103 F2G0J2200006 22
H XSB4+6FJ SMALL SCREW_STEEL C104 ECUE1H220JCQ 22p
I XTW3+6LFJ7 TAPPING SCREW_STEEL C105 ECUE1H390JCQ 39p
J XTW3+5LFJK7 TAPPING SCREW_STEEL C106 ECUE1H330JCQ 33p
C107 ECUE1H180JCQ 18p
C108 ECUE1C104ZFQ 0.1
C109 F1J0J1060006 10
C110 ECUE1H101JCQ 100p

253
KX-FL421-B

Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks
No. No.
C111 ECUE1H102KBQ 0.001 C221 ECUV1H104ZFV 0.1
C112 F1J0J1060006 10 C222 ECUE1H471KBQ 470p
C113 ECUE1H102KBQ 0.001 C223 F2G1V1010021 100
C114 ECUE1A104KBQ 0.1 C224 ECUV1A105ZFV 1
C117 ECUE1H300JCQ 30p C226 ECUE1A104KBQ 0.1
C118 ECUE1C103KBQ 0.01 C227 ECUE1A104KBQ 0.1
C119 ECUE1C104ZFQ 0.1 C228 ECUE1H102KBQ 0.001
C120 ECUE1C104ZFQ 0.1 C229 ECUE1H102KBQ 0.001
C121 ECUE1C104ZFQ 0.1 C230 ECUE1A104KBQ 0.1
C122 ECUE1C104ZFQ 0.1 C231 ECUE1A104KBQ 0.1
C123 ECUE1C104ZFQ 0.1 C236 ECUE1C104ZFQ 0.1
C124 ECUE1C104ZFQ 0.1 C239 F1H1A475A028 4.7 S
C125 ECUE0J105KBQ 1 C240 F1H1A475A028 4.7 S
C126 ECUE0J105KBQ 1 C241 ECUE1C104ZFQ 0.1
C127 ECUE0J105KBQ 1 C248 ECUV1H102KBV 0.001
C128 ECUE1H102KBQ 0.001 C249 ECUE1H181JCQ 180p
C129 ECUE1H102KBQ 0.001 C250 ECUE1H181JCQ 180p
C130 ECUE1H102KBQ 0.001 C251 PQCUV0J106KB 10
C131 ECUE1C104ZFQ 0.1 C252 PQCUV0J106KB 10
C132 ECUE0J105KBQ 1 C255 ECUE1C104ZFQ 0.1
C133 ECUE1H102KBQ 0.001 C256 ECUE1H101JCQ 100p
C134 ECJ0EB0J224K 0.22 S C257 ECUV1A105ZFV 1
C135 ECUE1C104ZFQ 0.1 C258 ECUE1C103KBQ 0.01
C136 ECUE1C104ZFQ 0.1 C259 ECUE1H102KBQ 0.001
C137 ECUE1C104ZFQ 0.1 C260 ECUE1H102KBQ 0.001
C138 ECUE1C104ZFQ 0.1 C261 ECUE1H102KBQ 0.001
C139 ECUE1C104ZFQ 0.1 C262 ECUE1H102KBQ 0.001
C140 ECUE1C104ZFQ 0.1 C263 ECUE1H102KBQ 0.001
C141 ECUE1C104ZFQ 0.1 C265 ECUE1H102KBQ 0.001
C142 ECUE1C104ZFQ 0.1 C267 ECUE1H102KBQ 0.001
C143 ECUE1C104ZFQ 0.1 C269 ECUE1H102KBQ 0.001
C144 ECUE1C104ZFQ 0.1 C270 F2G1V1010021 100
C145 ECUE1C104ZFQ 0.1 C271 ECUE1C104ZFQ 0.1
C146 ECUE1C104ZFQ 0.1 C300 ECUV1H104ZFV 0.1
C147 ECUE1C104ZFQ 0.1 C301 ECUE1A104KBQ 0.1
C148 ECUE1C104ZFQ 0.1 C302 F2G0J2200006 22
C149 ECUE1C104ZFQ 0.1 C303 ECUV1H104ZFV 0.1
C150 ECUE1C104ZFQ 0.1 C304 ECUE1A104KBQ 0.1
C151 ECJ0EB0J224K 0.22 S C305 ECUE1H222KBQ 0.0022
C152 ECJ0EB0J224K 0.22 S C306 ECJ0EB0J224K 0.22 S
C153 ECUE1H270JCQ 27p C308 EEE1CA100SR 10
C154 ECUE1C104ZFQ 0.1 C309 ECUE1H222KBQ 0.0022
C159 ECUE1H270JCQ 27p C310 ECUE1H101JCQ 100p
C160 ECUE1C104ZFQ 0.1 C311 ECUE1H680JCQ 68p
C161 ECUE1C104ZFQ 0.1 C312 ECUE1C103KBQ 0.01
C162 ECUE1H270JCQ 27p C314 ECUE1A104KBQ 0.1
C165 ECUE1C104ZFQ 0.1 C316 ECUE1A104KBQ 0.1
C166 ECUE1C104ZFQ 0.1 C317 ECUE1A104KBQ 0.1
C167 ECUE1C104ZFQ 0.1 C318 ECUE1A104KBQ 0.1
C168 ECUE1C104ZFQ 0.1 C319 F2G0J2200006 22
C169 ECUE1C104ZFQ 0.1 C321 ECUE1A104KBQ 0.1
C171 ECUE1H270JCQ 27p C324 ECUE1A104KBQ 0.1
C174 ECUE0J105KBQ 1 C325 ECUE1C223KBQ 0.022
C175 ECUE0J105KBQ 1 C327 ECUE1A104KBQ 0.1
C176 ECUE0J105KBQ 1 C328 ECUE1H101JCQ 100p
C177 ECUE1C104ZFQ 0.1 C329 ECUE1H820JCQ 82p
C200 ECUE1H471KBQ 470p C330 ECUE1C104ZFQ 0.1
C201 ECUE1H102KBQ 0.001 C331 ECUE1C104ZFQ 0.1
C202 ECUE1C104ZFQ 0.1 C332 ECUE1C104ZFQ 0.1
C203 ECUE1H471KBQ 470p C333 ECUE1C104ZFQ 0.1
C204 ECUV1H104ZFV 0.1 C334 ECUE1C104ZFQ 0.1
C205 F2G1V1010021 100 C335 ECUE1C104ZFQ 0.1
C206 ECUV1H104ZFV 0.1 C336 ECUE1C104ZFQ 0.1
C207 ECUE1H471KBQ 470p C337 ECUE1C104ZFQ 0.1
C208 F2G1V1010021 100 C338 ECUE1C104ZFQ 0.1
C209 ECUE1H471KBQ 470p C339 ECUE1C104ZFQ 0.1
C210 F2G0J3310025 330 C340 ECUE1C104ZFQ 0.1
C211 ECUE1H471KBQ 470p C341 ECUE1C104ZFQ 0.1
C213 ECUE1C104ZFQ 0.1 C344 ECUV1H104ZFV 0.1
C214 ECUE1H471KBQ 470p C345 ECUV1H104ZFV 0.1
C215 ECUE1H100DCQ 10p C348 ECUV1H104ZFV 0.1
C218 ECUE1H471KBQ 470p C349 ECUV1H104ZFV 0.1
C220 ECUE1H471KBQ 470p C350 ECUV1H104ZFV 0.1

254
KX-FL421-B

Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks
No. No.
C351 ECUV1H104ZFV 0.1 R134 ERJ2GEJ470 47 S
C352 ECUV1H104ZFV 0.1 R135 ERJ2GEJ470 47 S
C353 ECUE1H102KBQ 0.001 R136 ERJ2GEJ470 47 S
C354 ECUE1H102KBQ 0.001 R137 ERJ2GEJ472X 4.7k S
C355 ECUE1H102KBQ 0.001 R138 ERJ2GEJ473 47k S
C356 ECUE1H102KBQ 0.001 R139 ERJ2GEJ472X 4.7k S
C357 ECUE1H102KBQ 0.001 R140 ERJ2GEJ472X 4.7k S
C358 ECUE1H102KBQ 0.001 R143 ERJ2GEJ103 10k S
C359 ECUE0J105KBQ 1 R144 ERJ2GEJ104 100k S
C360 ECUE1H102KBQ 0.001 R145 ERJ2GEJ1R0 1 S
C361 ECUE1C104ZFQ 0.1 R146 ERJ2GEJ1R0 1 S
C362 ECUE1H101JCQ 100p R147 ERJ2GEJ1R0 1 S
C363 ECUE1H101JCQ 100p R156 ERJ2GEJ102 1k S
C365 ECUE1C104ZFQ 0.1 R157 ERJ2GEJ184 180k S
C367 ECUE1H102KBQ 0.001 R200 ERJ2GEJ472X 4.7k S
C368 ECUE1H101JCQ 100p R201 ERJ2GEJ473 47k S
(CONNECTORS) R202 ERJ2GEJ473 47k S
CN101 K1KA04AA0193 CONNECTOR, 4PIN R203 ERJ2GEJ271 270 S
CN102 K1KA08AA0193 CONNECTOR, 8PIN R204 ERJ2GEJ101 100 S
CN103 K1KA08A00440 CONNECTOR, 8PIN R205 ERJ2GEJ181 180 S
CN104 K1KA07A00280 CONNECTOR, 7PIN R206 ERJ2GEJ124 120k S
CN105 K1KA05A00364 CONNECTOR, 5PIN R207 ERJ2GEJ473 47k S
CN106 K1KA05AA0193 CONNECTOR, 5PIN R208 ERJ2GEJ105X 1M S
CN107 K1KA07A00257 CONNECTOR, 7PIN R209 ERJ2GEJ473 47k S
CN109 K1MN08B00083 CONNECTOR, 8PIN R210 ERJ2GEJ101 100 S
CN110 K1KA08A00498 CONNECTOR, 8PIN R211 ERJ2GEJ473 47k S
CN111 K1KA04A00527 CONNECTOR, 4PIN R212 ERJ2GEJ101 100 S
CN112 K1KA04A00644 CONNECTOR, 48PIN R213 ERJ2GEJ104 100k S
CN113 K1KA03AA0193 CONNECTOR, 3PIN R214 ERJ2GEJ473 47k S
CN114 K1KA03A00495 CONNECTOR, 3PIN R215 ERJ2GEJ472X 4.7k S
CN300 K1KA16A00206 CONNECTOR, 16PIN R216 ERJ8RQFR22 0.22
(FUSE) R217 ERJ2GEJ103 10k S
F200 K5H122Y00002 FUSE R218 ERJ8RQFR22 0.22
(COILS) R220 ERJ2GEJ393X 39k S
L203 J0JCC0000278 COIL R221 ERJ3EKF2202 22k
L204 G1C2R2MA0203 COIL R222 ERJ3EKF1003 100k
L205 G1C2R2MA0203 COIL R223 ERJ3GEYF334 330k S
L208 J0JCC0000278 COIL R224 ERJ2GEJ393X 39k S
R219 J0JHC0000045 COIL R225 ERJ3EKF5603 560k
(IC FILTERS) R226 ERJ3GEY0R00 0 S
L100 J0JCC0000276 IC FILTER R227 ERJ3EKF3003 300k
L101 J0JCC0000276 IC FILTER R228 ERJ2GEJ104 100k S
L102 J0JCC0000276 IC FILTER R231 ERJ2RKF1301 1.3k
L200 J0JCC0000277 IC FILTER R232 ERJ2GEJ103 10k S
L201 J0JCC0000277 IC FILTER R233 ERJ2RKF1502 15k
L202 J0JCC0000277 IC FILTER R234 ERJ2RKF8201 8.2k
L206 J0JGC0000020 IC FILTER R238 ERJ3GEYJ102 1k S
L207 J0JCC0000308 IC FILTER R239 ERJ14YJ152 1.5k
L301 J0JCC0000308 IC FILTER R240 ERJ2RKF8200 820
L302 J0JCC0000308 IC FILTER R241 ERJ2GEJ472X 4.7k S
L303 J0JCC0000308 IC FILTER R242 ERJ2GEJ472X 4.7k S
(RESISTORS) R243 ERJ2GEJ222 2.2k S
R100 ERJ2GEJ101 100 S R245 ERJ2GEJ101 100 S
R101 ERJ2GEJ103 10k S R246 ERJ2GEJ101 100 S
R104 ERJ2GEJ470 47 S R247 ERJ2GEJ332 3.3k S
R105 ERJ2GEJ470 47 S R254 ERJ2GEJ563 56k S
R106 ERJ2GEJ470 47 S R255 ERJ3GEY0R00 0 S
R107 ERJ2GEJ470 47 S R256 ERJ2GEJ101 100 S
R108 ERJ2GEJ680 68 S R257 ERJ2GEJ101 100 S
R109 ERJ2GEJ680 68 S R258 ERJ2GEJ101 100 S
R110 ERJ2GEJ680 68 S R259 ERJ2GEJ181 180 S
R112 ERJ2GEJ751 750 S R260 ERJ2GEJ102 1k S
R113 ERJ2GEJ152 1.5k S R261 ERJ2GE0R00 0 S
R114 ERJ2GEJ473 47k S R262 ERJ2GE0R00 0 S
R115 ERJ2GEJ473 47k S R264 ERJ2GE0R00 0 S
R116 ERJ2GEJ473 47k S R265 ERJ2RKF2402 24k
R117 ERJ2GEJ220 22 S R266 ERJ2GEJ102 1k S
R118 ERJ2GEJ220 22 S R267 D0GG472JA002 4.7k
R121 ERJ2GEJ103 10k S R268 D0GG472JA002 4.7k
R122 ERJ2GEJ473 47k S R269 ERJ3GEYJ103 10k S
R123 ERJ2GEJ473 47k S R270 ERJ3GEYJ103 10k S
R124 ERJ2GEJ473 47k S R271 ERJ2GEJ102 1k S
R131 ERJ2GEJ473 47k S R272 ERJ2GEJ101 100 S

255
KX-FL421-B

Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks
No. No.
R273 ERJ2RKF1601 1.6k RA112 EXB28V470JX RESISTOR ARRAY
R274 D0GG472JA002 4.7k RA113 EXB28V470JX RESISTOR ARRAY
R275 ERJ12YJ390 39 RA114 EXB28V470JX RESISTOR ARRAY
R276 ERJ2GEJ562X 5.6k S RA115 EXB28V473JX RESISTOR ARRAY
R277 ERJ2GEJ562X 5.6k S (CRYSTAL OSCILLATORS)
R278 ERJ2GEJ563 56k S X100 H0A327200147 CRYSTAL OSCILLATOR
R279 ERJ3GEYJ103 10k S X101 H0J245500087 CRYSTAL OSCILLATOR
R280 ERJ14YJ471U 470 X102 H0J128500023 CRYSTAL OSCILLATOR
R282 ERJ2GEJ562X 5.6k S
R283 ERJ14YJ471U 470 18.2.3. Analog Board Parts
R284 ERJ2GEJ563 56k S
R285 ERJ2GEJ103 10k S
R286 ERJ2GEJ563 56k S Safety Ref. Part No. Part Name & Description Remarks
No.
R287 ERJ2GEJ181 180 S
PCB2 PNLP2119MZ-A ANALOG BOARD ASS'Y
R288 ERJ2GE0R00 0 S (RTL)
R289 ERJ2GE0R00 0 S (ICs)
R290 ERJ2GE0R00 0 S IC401 C0ABEB000083 IC
R291 ERJ2GE0R00 0 S IC402 C1AB00002556 IC
R292 ERJ2RKF4301 4.3k (TRANSISTORS)
R300 ERJ2GEJ103 10k S Q405 B1ABDF000026 TRANSISTOR(SI)
R303 ERJ2GEJ473 47k S Q406 B1GBCFEN0010 TRANSISTOR(SI)
R304 ERJ2GEJ220 22 S Q408 B1ABDF000025 TRANSISTOR(SI)
R306 ERJ2GEJ224 220k S (DIODES)
R307 ERJ2GEJ823 82k S D401 MA4120 DIODE(SI) S
R311 ERJ2GEJ153 15k S D404 MA4030 DIODE(SI) S
R312 ERJ2GEJ564 560k S D406 MA4030 DIODE(SI) S
R313 ERJ2GEJ272 2.7k S D411 B0ADEJ000026 DIODE(SI)
R314 ERJ2GEJ564 560k S D412 1SS133 DIODE(SI) S
R315 ERJ2GEJ223 22k S (CAPACITORS)
R316 ERJ2GEJ220 22 S C401 ECEA0JKA470 47
R317 ERJ2GEJ122 1.2k S C402 ECEA0JKS470 47
R318 ERJ2GEJ103 10k S C403 ECUV1E104ZFV 0.1
R320 ERJ2GEJ564 560k S C404 ECUV1H471JCV 470p S
R321 ERJ2GEJ473 47k S C405 ECUV1H471JCV 470p S
R322 ERJ2GEJ682 6.8k S C406 ECUV1H101JCV 100p
R323 ERJ2GEJ272 2.7k S C407 ECUV1H122KBV 0.0012
R327 ERJ2GEJ273X 27k S C408 ECUV1C104KBV 0.1
R328 ERJ2GEJ335 3.3M S C409 ECUV1C104KBV 0.1
R329 ERJ2GEJ223 22k S C410 ECUV1C333KBV 0.033
R333 ERJ2GEJ473 47k S C413 ECEA1HKA4R7 4.7
R334 ERJ2GEJ682 6.8k S C415 ECUV1H333KDV 0.033 S
R335 ERJ2GEJ473 47k S C416 ECUV1C224KBV 0.22
R336 ERJ2GEJ333 33k S C420 ECUV1H331JCV 330p
R337 ERJ2GEJ224 220k S C421 ECUV1H331JCV 330p
R338 ERJ2GEJ472X 4.7k S C424 ECUV1H472KBV 0.0047
R339 ERJ2GEJ103 10k S C426 ECUV1H101JCV 100p
R340 ERJ2GEJ222 2.2k S C428 ECEA0JKA470 47
R341 ERJ2GEJ472X 4.7k S C429 ECUV1C473KBV 0.047
R342 ERJ2GEJ471 470 S C430 ECUV1C473KBV 0.047
R345 ERJ2RKF9101 9.1k C431 ECUV1H103KBV 0.01
R346 ERJ2RKF5600 560 C432 ECUV1H103KBV 0.01
R347 ERJ2GEJ101 100 S C434 ECEA0JKA470 47
R352 ERJ2GEJ472X 4.7k S C435 ECUV1H103KBV 0.01
R353 ERJ2GEJ473 47k S C436 F0C2E684A216 0.68
R354 ERJ2GE0R00 0 S C440 ECUV1C104KBV 0.1
R355 ERJ2GEJ151 150 S C441 ECUV1H101JCV 100p
R356 ERJ2GEJ151 150 S C461 ECUV1C104KBV 0.1
R357 ERJ2GEJ151 150 S C462 ECUV1H102KBV 0.001
R358 ERJ2GEJ151 150 S C463 ECUV1A105KBV 1
R360 ERJ2GEJ220 22 S C464 ECUV1A105KBV 1
(COMPONENTS PARTS) (JACKS AND CONNECTORS)
RA100 EXB28V101JX RESISTOR ARRAY CN401 K2LB1YYB0002 JACK
RA101 EXB28V470JX RESISTOR ARRAY CN402 K2LB1YYB0002 JACK
RA102 EXB28V470JX RESISTOR ARRAY CN403 K2LA1YYB0001 JACK
RA103 EXB28V470JX RESISTOR ARRAY CN405 PQJS16A10Z CONNECTOR, 16PIN S
RA104 EXB28V470JX RESISTOR ARRAY CN406 K1KA02A00587 CONNECTOR, 2PIN
RA105 EXB28V470JX RESISTOR ARRAY CN407 K1KA02AA0193 CONNECTOR, 2PIN
RA106 EXB28V470JX RESISTOR ARRAY (COILS)
RA107 EXB28V470JX RESISTOR ARRAY L401 PQLQR2KA20T COIL S
RA108 EXB28V470JX RESISTOR ARRAY L402 PQLQR2KA20T COIL S
RA109 EXB28V470JX RESISTOR ARRAY L403 PQLQR2KA20T COIL S
RA110 EXB28V470JX RESISTOR ARRAY L404 PQLQR2KA20T COIL S
RA111 EXB28V470JX RESISTOR ARRAY L409 PQLQR2KA20T COIL S

256
KX-FL421-B

Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks
No. No.
L410 PQLQR2KA20T COIL S (RESISTOR)
L411 PQLQR2KA113 COIL S R502 ERJ3GEY0R00 0 S
L412 PQLQR2KA113 COIL S
L413 PQLQR2KA113 COIL S 18.2.5. Drum & Toner Sensor Board Parts
L414 PQLQR2KA113 COIL S
L415 PQLQR2KA20T COIL S
R404 PQLQR2KA20T COIL S Safety Ref. Part No. Part Name & Description Remarks
No.
(PHOTO ELECTRIC TRANS-
DUCER) PCB4 PNLP2119CX-C DRUM & TONNER SENSOR
BOARD ASS'Y (RTL)
PC402 B3PAA0000330 PHOTO ELECTRIC TRANS-
DUCER (PHOTO ELECTRIC TRANS-
DUCER)
(POSISTOR)
IC512 B4ZZ00000021 PHOTO ELECTRIC TRANS-
POS401 PFRT002 0k S DUCER
(RESISTORS) (CAPACITOR)
R401 ERJ3GEYJ103 10k S C511 ECUV1C104ZFV 0.1
R402 ERJ3GEYJ103 10k S (CONNECTOR)
R403 ERJ3GEYJ220 22 S CN511 K1KA03A00495 CONNECTOR, 3PIN
R406 ERJ3GEYJ363 36k S
R407 ERJ3GEYJ363 36k S 18.2.6. Varistor Sensor Board Parts
R408 ERJ3GEYJ124 120k S
R409 ERJ3GEYJ223 22k S
R410 ERJ3GEYJ223 22k S Safety Ref. Part No. Part Name & Description Remarks
R411 ERJ3GEYJ432 4.3k S No.
R413 ERJ3GEYJ912 9.1k S PCB5 PNLP2119CX-D VARISTOR SENSOR BOARD
R414 ERDS2FJ271 270 S ASS'Y (RTL)
R417 ERJ3GEYJ333 33k S (VARISTOR)
R418 ERJ3GEYJ222 2.2k S ZNR521 PFRV271NS05K VARISTOR
R422 ERDS1TJ223 22k S
R425 ERJ3GEYJ332 3.3k S 18.2.7. Resist Sensor Board Parts
R427 ERG2SJ101 100
R428 ERJ3GEYJ332 3.3k S
R430 ERJ3GEYJ394 390k S Safety Ref. Part No. Part Name & Description Remarks
No.
R433 ERDS1TJ473 47k
PCB6 PNLP2119CX-E RESIST SENSOR BOARD
R434 ERJ3GEYJ473 47k S
ASS'Y (RTL)
R435 ERJ3GEYJ331 330 S
(BATTERY)
R437 ERJ3GEYJ394 390k S
B531 CR-2354/GUFK BATTERY S
R438 ERJ3GEYJ133V 13k S
(CONNECTOR)
R439 ERJ3GEYJ133V 13k S
CN531 K1KA04A00527 CONNECTOR, 4PIN
R442 ERJ3GEYJ152 1.5k S
(PHOTO ELECTRIC TRANS-
R443 ERJ3GEYJ152 1.5k S DUCER)
R445 ERJ3GEYJ331 330 S PS531 B3NAA0000106 PHOTO ELECTRIC TRANS-
R448 ERJ3GEY0R00 0 S DUCER
R451 ERJ3GEYJ222 2.2k S (RESISTOR)
R452 ERJ3GEYJ100 10 S R531 ERJ3GEYJ181 180 S
R453 ERJ3GEYJ222 2.2k S
R454 ERJ3GEYJ564 560k S 18.2.8. Operation Board Parts
R461 ERJ3GEYJ223 22k S
R462 ERJ3GEYJ103 10k S
R463 ERJ3GEYJ124 120k S Safety Ref. Part No. Part Name & Description Remarks
R464 ERJ3GEYJ124 120k S No.
JJ411 ERJ3GEY0R00 0 S PCB7 PNWP2FL422CX OPERATION BOARD ASS'Y
JJ420 ERJ3GEY0R00 0 S (RTL)
(RELAY) (IC)
RLY401 K6B1CYY00005 RELAY IC601 C1ZBZ0004019 IC S
(DIODES)
(VARISTORS)
LED602 B3AAA0000534 DIODE(SI)
SA401 PFRZRA311P6T VARISTOR S
LED603 B3AAA0000534 DIODE(SI)
SA402 PFRZRA102P6T VARISTOR S
(CAPACITORS)
(TRANSFORMER)
C602 ECUV1C104ZFV 0.1
T401 G4AYB0000005 TRANSFORMER
C607 ECUV1C104ZFV 0.1

18.2.4. Exit Sensor Board Parts C608


C611
ECUV1C104ZFV 0.1
ECUV1H101JCV 100p
C612 ECUV1H101JCV 100p
Safety Ref. Part No. Part Name & Description Remarks C613 ECUV1H391JCV 390p S
No. C614 ECUV1H102KBV 0.001
PCB3 PNLP2119CX-B EXIT SENSOR BOARD ASS'Y C633 ECUV1C104ZFV 0.1
(RTL) C634 ECUV1C104ZFV 0.1
(CONNECTORS) C641 ECUV1C104ZFV 0.1
CN501 K1KA03B00201 CONNECTOR, 3PIN C653 ECUV1C104ZFV 0.1
CN502 K1KA04B00225 CONNECTOR, 4PIN C654 ECUV1C104ZFV 0.1
(PHOTO ELECTRIC TRANS- C656 ECUV1C104ZFV 0.1
DUCER) C657 ECUV1C104ZFV 0.1
PS501 B3NAA0000106 PHOTO ELECTRIC TRANS- C671 ECUV1C104ZFV 0.1
DUCER
C682 ECUV1C104ZFV 0.1

257
KX-FL421-B

Safety Ref. Part No. Part Name & Description Remarks Safety Ref. Part No. Part Name & Description Remarks
No. No.
(CONNECTOR) SW629 EVQ11Y05B SPECIAL SWITCH
CN601 K1KA08B00243 CONNECTOR, 8PIN SW630 EVQ11Y05B SPECIAL SWITCH
(LIQUID CRYSTAL DIS- SW632 EVQ11Y05B SPECIAL SWITCH
PLAY) SW633 EVQ11Y05B SPECIAL SWITCH
CN651 L5DAAFB00001 LIQUID CRYSTAL DISPLAY SW634 EVQ11Y05B SPECIAL SWITCH
(COIL) SW635 EVQ11Y05B SPECIAL SWITCH
L601 PQLQR2KA113 COIL S SW636 EVQ11Y05B SPECIAL SWITCH
(LEAD WIRES) SW637 EVQ11Y05B SPECIAL SWITCH
LeadHO PNWLFB15DDXX LEAD WIRE SW638 EVQ11Y05B SPECIAL SWITCH
LeadHO PNWLFW15DDXX LEAD WIRE SW639 EVQ11Y05B SPECIAL SWITCH
(PHOTO ELECTRIC TRANS- SW640 EVQ11Y05B SPECIAL SWITCH
DUCER)
SW671 PFSH1A005Z PUSH SWITCH S
PS601 CNA1006N PHOTO ELECTRIC TRANS-
(SIGNAL SWITCH)
DUCER
SW641 K0L1BB000037 SIGNAL SWITCH(ACTUATOR)
(RESISTORS)
(THERMISTOR)
R601 ERJ3GEYJ101 100
TH601 D4CC11030019 THERMISTOR
R602 ERJ3GEYJ101 100
R603 ERJ3GEYJ101 100
18.2.9. High Voltage Power Supply Board
R604 ERJ3GEYJ332 3.3k
R606 ERJ3GEYJ123 12k Parts
R607 ERJ3GEYJ102 1k
R621 ERJ3ENF8202 82k S
R622 ERJ3EKF4301 4.3k Safety Ref. Part No. Part Name & Description Remarks
No.
R639 ERJ3GEYJ123 12k
PCB8 EUK1MNA90HA HIGH VOLTAGE POWER SUP-
R641 ERJ3GEYJ472 4.7k
PLY BOARD (RTL)
R642 ERJ3GEYJ101 100
R651
R652
ERJ3GEYJ4R7 4.7
ERJ3GEY0R00 0
18.2.10. Low Voltage Power Supply Board
R655 ERJ3GEYJ103 10k Parts
R656 ERJ3GEYJ223 22k
R658 ERJ3GEYJ122 1.2k
R662 ERJ3GEYJ151 150 Safety Ref. Part No. Part Name & Description Remarks
R671 ERJ3GEYJ472 4.7k No.
R672 ERJ3GEYJ152 1.5k PCB9 N0AB2GG00004 LOW VOLTAGE POWER BOARD
ASS'Y (RTL)
R681 ERJ3GEYJ331 330
R682 ERJ3GEYJ102 1k
R683 ERJ3GEY0R00 0
R690 ERJ3GEYJ102 1k
R691 ERJ3GEYJ102 1k
R692 ERJ3GEYJ102 1k
R693 ERJ3GEYJ102 1k
R694 ERJ3GEYJ4R7 4.7
R695 ERJ3GEYJ4R7 4.7
R696 ERJ3GEY0R00 0
R697 ERJ3GEY0R00 0
R698 ERJ3GEY0R00 0
R699 ERJ3GEY0R00 0
L651 ERJ3GEY0R00 0
(SWITCHES)
SW601 EVQ11Y05B SPECIAL SWITCH
SW602 EVQ11Y05B SPECIAL SWITCH
SW603 EVQ11Y05B SPECIAL SWITCH
SW604 EVQ11Y05B SPECIAL SWITCH
SW605 EVQ11Y05B SPECIAL SWITCH
SW606 EVQ11Y05B SPECIAL SWITCH
SW607 EVQ11Y05B SPECIAL SWITCH
SW608 EVQ11Y05B SPECIAL SWITCH
SW609 EVQ11Y05B SPECIAL SWITCH
SW610 EVQ11Y05B SPECIAL SWITCH
SW611 EVQ11Y05B SPECIAL SWITCH
SW612 EVQ11Y05B SPECIAL SWITCH
SW613 EVQ11Y05B SPECIAL SWITCH
SW614 EVQ11Y05B SPECIAL SWITCH
SW615 EVQ11Y05B SPECIAL SWITCH
SW616 EVQ11Y05B SPECIAL SWITCH
SW617 EVQ11Y05B SPECIAL SWITCH
SW618 EVQ11Y05B SPECIAL SWITCH
SW619 EVQ11Y05B SPECIAL SWITCH
SW620 EVQ11Y05B SPECIAL SWITCH
SW621 EVQ11Y05B SPECIAL SWITCH
SW622 EVQ11Y05B SPECIAL SWITCH
SW623 EVQ11Y05B SPECIAL SWITCH
SW624 EVQ11Y05B SPECIAL SWITCH
SW628 EVQ11Y05B SPECIAL SWITCH

258
KX-FL421-B

259
KX-FL421-B

K.T
KXFL421B

260

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