L3 Preliminary Energy Audit and Targetted Energy Audit

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Swami Keshvanand Institute of Technology,

Management & Gramothan, Jaipur


Department of Mechanical Engineering
Course: Energy Management (8AG6-60.1)

Lecture: 03
Preliminary Energy Audit and
Targeted Energy Audit
SKIT, Department of ME Course: Energy Management (8AG6-60.1)

Lecture Outcomes
After studying this lecture, a student will be able to-
 Highlight the need and importance of Preliminary
energy audit.
 Discuss the benefits of preliminary energy audit.
 Compare the energy audit for process and equipments.
 Identify the opportunities for energy conservation in
process and equipment.
 Highlight the importance of targeted energy audit.

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SKIT, Department of ME Course: Energy Management (8AG6-60.1)

Coverage
 Preliminary Energy Audit
 Benefits of Preliminary Energy Audit
 Energy Intensive Process and Equipments
 Opportunities for Energy Conservation
 Examples
 Targeted Energy Audit

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SKIT, Department of ME Course: Energy Management (8AG6-60.1)

Energy Management Objectives Clarified

The basic objective of any Energy Management


System is to answer five simple questions:
 How much energy is consumed?
 How is the energy consumed?
 Where is the energy consumed?
 When is the energy consumed?
 What is the quality of the energy consumed?

In order to address these queries Energy Audits are


conducted. Lets understand audits -
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SKIT, Department of ME Course: Energy Management (8AG6-60.1)

Types of Energy Audit

1. Preliminary Energy Audit


2. Targeted Energy Audit
3. Detailed Energy Audit

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SKIT, Department of ME Course: Energy Management (8AG6-60.1)

Walk-Through or Preliminary Audit


Walk-through or preliminary audit comprises
one day or half-day visit
to a plant and
the output is a simple report
based on observation and
historical data provided during the visit.
The findings will be a general comment
based on rule-of-thumbs,
energy best practices or
the manufacturer's data.
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SKIT, Department of ME Course: Energy Management (8AG6-60.1)

Preliminary Energy Audit


 Preliminary energy audit uses existing or easily
obtained data
 Establishes the energy consumption in the
organization
 Estimates the scope for saving
 Identifies the most likely areas for attention
 Identifies immediate(no cost or low cost)
improvements
 Sets a ‘reference point’
 Identifies areas for more detailed
study/measurement

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SKIT, Department of ME Course: Energy Management (8AG6-60.1)

Preliminary Energy Audit


 Quick overview of energy use patterns
 Provides guidance for energy accounting
system
 Provides personnel with perspectives of
processes and equipment
 Identify energy — intensive processes and
equipment
 Identify energy inefficiency ,if any
 Set the stage for detailed energy survey

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SKIT, Department of ME Course: Energy Management (8AG6-60.1)

Benefits of Preliminary Audit


• There is a lot of potential for energy savings
from energy audits.
• Technical solutions proposed in the energy
audits show massive potential for energy
savings in every sub- sector with an average of
almost ten percent of the energy usage.
• However, this can only materialize through
replication at other factories within the
respective sub-sector.

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SKIT, Department of ME Course: Energy Management (8AG6-60.1)

Benefits of an Industrial Energy Audit


Energy savings
Avoiding power factor penalties and
environmental compliance costs
Quality improvements
Productivity improvements
Reduced maintenance
Fewer breakdowns
Better safety and protection
A process for repeatable improvements
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SKIT, Department of ME Course: Energy Management (8AG6-60.1)

Process VS. Equipment


Equipment efficiency improvement : Max. 5%
Process efficiency improvement : 15% to 30%

Conclusion Focus on Processes

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SKIT, Department of ME Course: Energy Management (8AG6-60.1)

Energy Intensive Processes and


Equipments
 Examples of processes Electrlyzer
Electrical furnace  Examples of equipment
Rolling mills Electrical motor
Gas furnace Pump
Steam generation Fan
Feed water system Heater (gas,electric)
Condensate return Dryer (steam/electric)
system Motor / generator
Steam distribution Compressor
system
Light bulb

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SKIT, Department of ME Course: Energy Management (8AG6-60.1)

Energy Conservation Opportunities

Electrical
Reduce demand by
load management
Electrical / thermal
Reduce consumption by
improving energy use efficiency
reducing losses
utilizing waste heat

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SKIT, Department of ME Course: Energy Management (8AG6-60.1)

Energy Conservation Opportunities

Electric furnace
Automation of energy supply control
Substitute electricity by thermal energy
(biomass/solar/gas )
Reduce radiation losses

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SKIT, Department of ME Course: Energy Management (8AG6-60.1)

Energy Conservation Opportunities


Steam generation system
Combustion efficiency improvement
Waste heat recovery from flue gases
Heat loss reduction from boiler surfaces
Reduce leakage
Condensate return system
Steam distribution system
Pipe insulation
Steam traps
Steam leaks

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Examples of Conservation Opportunities —
Equipments
1. Gas/air compression system pre-cooling the gas/air
2. High efficiency motors
3. High efficiency lamps
4. High efficiency pump/fan
5. Change electric dryer and heater to oil/gas fuel
6. Replace motor/generator set with silicon controlled
rectifier (SCR)

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SKIT, Department of ME Course: Energy Management (8AG6-60.1)

Targeted Energy Audit


 Targeted energy audits are mostly based upon
the outcome of the preliminary audit results.
 They provide data and detailed analysis on
specified target projects.
 As an example, an organization may target its
lighting system or boiler system or compressed
air system with a view to bring about energy
savings.
 Targeted audits therefore involve detailed
surveys of the target subjects/areas with
analysis of the energy flows and costs associated
with those target

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SKIT, Department of ME Course: Energy Management (8AG6-60.1)

Conclusions
 Energy Audits are essentially required to have an
energy efficient approach and watch.
 It can be clearly identified that equipment save
energy nearly 5% whereas a process can save upto
30% of energy consumption.
 Using renewable energy resources for
thermal/electric energy needs impacts positively on
energy conservation and environment.

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SKIT, Department of ME Course: Energy Management (8AG6-60.1)

References
 Handbook for Implementation of Provisions of Energy Conservation Act,
2001, Version 1, 2019,
https://beeindia.gov.in/sites/default/files/Enforcement%20Manual.pdf
 Energy Conservation Guidelines, BEE, Govt. of India, 2019
https://beeindia.gov.in/sites/default/files/EC%20Guidelines-Final.pdf
 The Energy Conservation Building Code, 2017,
https://beeindia.gov.in/sites/default/files/ECBC%20book%20final%20one
%20%202017.pdf
 Energy Management and Audit, 2017
https://beeindia.gov.in/sites/default/files/1Ch3.pdf
 General Aspects of Energy Management and Audit 2017
 P. Venkataseshaiah and K.V. Sharma, Energy Management, Wiley
 WR Murphy and C McKay, Energy Management, Elsevier

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Be Happy
and
Continue Learning

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