Am-05 25 021

U-frame for Installation Time Platform
Installation instruction
U-FRAME FOR INSTALLATION TIME PLATFORM,

KM51039780G01
U-frame
Installation
2017-08-16
(F)
AM-05.25.021
© forinstruction
2015 KONE Installation Time Platform
Corporation
All rights reserved.
© 2015 KONE Corporation AM-05.25.021

All rights reserved. (F) 2017-08-16
No part of the contents of this document may be copied, reproduced or transmitted in any form or by any means,
or translated into another language or format, in whole or part, without prior written permission of KONE
Corporation.
Authorization Notice
This publication is for informational purposes only. All persons participating in the installation and/or
maintenance of KONE equipment and using these instructions must be qualified to perform such work,
are required to have received equipment specific training as specified by KONE and must have KONE
Corporation's authorization to install and maintain KONE equipment.
DISCLAIMER OF WARRANTIES AND LIABILITIES
KONE reserves the right at any time to alter the product design, specifications and procedures reflected
in this document. NO STATEMENT CONTAINED IN THIS DOCUMENT IS TO BE CONSTRUED AS A
WARRANTY OR CONDITION, EXPRESS OR IMPLIED, AS TO ANY PRODUCT, SPECIFICATION OR
PROCEDURE, ITS MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR
QUALITY, OR AS A MODIFICATION OR REPRESENTATION OF THE TERMS OF ANY PURCHASE
AGREEMENT.
KONE DISCLAIMS ANY LIABILITY RESULTING FROM OR IN CONNECTION WITH THE USE OR
DISCLOSURE OF INFORMATION IN THIS DOCUMENT. KONE HAS NO LIABILITY FOR
TYPOGRAPHICAL OR OTHER ERRORS OR OMISSIONS CONTAINED IN THIS DOCUMENT OR
ANYONE'S INTERPRETATION OF THE INSTRUCTIONS. THE USER OF THIS DOCUMENT
ASSUMES ALL RISKS ASSOCIATED WITH THE USE OR DISCLOSURE OF THIS DOCUMENT.
Confidentiality Notice
This proprietary and confidential document is provided to you only for purposes of installing and/or
maintaining KONE products and it may not be used or its contents disclosed for any other purpose
without KONE's prior written permission. Neither this document nor its contents may be copied or
disclosed to third parties for any reason. KONE reserves the right to prosecute any breach of this
obligation.
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"KONE, MonoSpace, MiniSpace, EcoDisc, TranSys, Alta, KoneXion, KONE ECO3000 and all other
product names are trademarks or registered trademarks of KONE Corporation in various countries."
© 2015 KONE Corporation 2 (67) AM-05.25.021

TABLE OF CONTENTS
1 ABOUT THIS INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.1 Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Feedback. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Translations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Approvals and version history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 U-FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1 Components of installation time (IT) platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2 Range and weight of the U-Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 Related information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1 General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 Installation method safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3 Prevent falls from height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.4 Work positioning equipment or restraint system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.5 Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4 SITE REQUIREMENTS AND TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.1 Site requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5 INSTANTANEOUS BRAKE DEVICE (KM51058812G01/G02) . . . . . . . . . . . . . . . . . . . . . . 24
5.1 Brake device parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2 Checking the brake device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6 INSTALLING THE U-FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.1 Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6.2 Shortening the U-Frame length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.3 Setting the roller guide shoes to correct size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.4 Lifting the U-frame into the pit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.5 Installing the man riding hoist and fall arrester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
6.6 Adjusting the brake device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.7 Positioning the U-Frame between the guide rails . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.8 Installing the tension weight of the fall arrester device . . . . . . . . . . . . . . . . . . . . . . . 49
7 INSTALLING THE WORKING PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8 TESTING IT PLATFORM SAFETY DEVICES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9 DISMANTELING THE U-FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
APPENDIX A. Warning sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

1 ABOUT THIS INFORMATION
This instruction describes installation of U-frame for installation time (IT) platform.
1.1 Audience
This information is intended to be used by people who are familiar with elevator installation
and have received proper training on methods and safety as specified by KONE.

1.2 Feedback
Click one of the star buttons in the PDF version to rate the document and report errors or
suggest improvements. This opens your default e-mail client. Users of printed documents can
send feedback directly to [email protected].
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1.3 Translations
If you need assistance in getting technical information translated, contact [email protected].
1.4 Approvals and changes
Issue: F
Date: 2017-08-16
Reference CR:
Changes:
– Safety device updated.
– Dismatling U-frame added.
Compiled by:
– Hannu Törmänen, Information Designer
Checked by:
– Gert van der Meijden, Global Installation Support
Approved by:
– Pitkänen Saku, AVP, Global Installation Support

2 U-FRAME
The U-frame forms a sling of the installation time (IT) platform. The IT platform is guided on
the normal guide rails of the elevator and lifted with an installation hoist. 
The U-frame is equipped with an instantaneous safety brake device and a fall arrester device
with 1:1 roping.

2.1 Components of installation time platform
2.1.1 Installation time platform
IT platform consists of two main

parts:
1. Working platform
2. U-frame (sling)
1
NOTE! For installing the
working platform, see 
AM-05.25.022.

2.1.2 U-frame

1. U-frame (sling)
2. Balustrade

3. Hoisting system

4. Fall arrester device
mounting
5. Bottom beam
6. Man riding hoist
mounting
7. Adapters for 1000 kg
hoist and fall arrester
device
8. Brake device
9. Roller guide shoes
10. L-brackets for
balustrade fixing
11. Brake device covers
DPQ

2.1.3 Hoisting system
1. Man riding hoist

and hoist rope
3 2. Pedal to
manually engage
the brake device
3. Fall arrester
device and rope.

2.2 Range and weight of the U-frame
U-frame assembly weighs 300 kg. It is suitable for distance between guides (DBG) from 1200
– 3700 mm.
Minimum guide blade thickness is 16 mm, maximum 32 mm.
Man riding Safe Fall arrester Fall arrester Protective Transporting

hoist working 1000 kg 2000 kg roof guide rails
load 10 mm rope 14 mm rope (option)
1000 kg 250 kg
10 mm rope +2 YES YES NO NO
persons
2000 kg 250 kg
YES
14 mm rope +2 NO YES YES
Maximum 500 kg
persons
Gross weight during man-riding and max. weight of material transport:
U-Fame weights Hoist capacity

1000 kg 2000 kg
Weight of fall arrest device 10 kg 20 kg
Weight of man riding hoist power = cable weight/m × (travel / 2 + 1)
supply cable
Net weight of U-frame Depending on DBG ~ 250 kg - 330 kg
= (0.02925 kg / mm × DBG - 11.26125 kg) + (1123. 2
× 10-6 kg / mm × DBG – 0.954720 kg)
Net weight of working platform Depending on layout ~130 kg - 490 kg
structure See the HILTI SO-05.99.008 for accurate weight.
Weight of floors and roofs Depending on layout and materials ~ 27 kg - 270 kg

See the HILTI SO-05.99.008 for accurate weight.
Weight of persons & tools 300 kg 300 kg
Total

U-Fame weights Hoist capacity

1000 kg 2000 kg
Maximum weight of material No material transportation = 2000 kg - total
transport ("= 1000 kg - total" does not
leave room for material
transportation)
NOTE! For exact value of weights, refer to SO-05.25.036. Man riding hoist power cable
weights must be included in the total weight according to engineering instruction.
2.3 Related information
2.3.1 Safety instructions for U-frame installation
– AM-01.03.001 Preventing falls from height when working on elevators, escalators and
building doors
– AM-01.03.002 Take 5 - Electrical safety when working on elevators
– AM-01.03.003 Take 2 - double security safety practice when using Tirak hoists for man
riding purposes
– AM-01.03.003-AP1 Take 2 special applications - double security safety practice
– AM-01.03.010 Elevator installation - safety manual
– Man riding hoist manual
2.3.2 Generic instructions for U-frame installation
– AM-05.25.022 Working platform - HILTI assembly

– SO-05.25.036 Installation time platform with U-frame
– SO-05.99.007 Order instructions of U-frame for IT-platform
– SO-05.99.008 U-frame HILTI PLATFORM ORDERING INSTRUCTION
– KM51039780G01 U-frame ASSEMBLY

3 SAFETY
3.1 General safety precautions
Safety precautions Note

Do not skip steps. There may be a potentially dangerous
situation which you have not considered.
Check the condition of all tools before Take special care of the electric cables,
taking into use. plugs and sockets and ensure that hoisting
equipment is in safe serviceable condition.
Follow the requirements of your local
regulations.
Always wear gloves, eye and ear protection
when drilling.
Nobody is allowed to work under
suspended loads.
Nobody is allowed to work below when
work is being done overhead.
In common well installations always keep
the cars at the same working level.
Use correct lifting methods. Use hoist for all
heavy components.
Hoists - General notes about electrical and mechanical chain hoists and the man riding
hoist
– Ensure that the hoist and all its associated equipment are in good condition and
marked with their safe working loads
– The hoist must have a current valid test certificate (regulations vary in different
countries)
– Before each use check that the equipment is free of defects
– Do not leave suspended loads unattended unless suitable precautions have been
taken
Do not work on scaffolds before they are
stabilized.


Always cover all door entrances, access Ensure entrance protection conforms to
traps and any openings on the top of the requirements.
elevator shaft when it is not absolutely Liaise with the builder.
necessary for the work to keep them open. Do not work in elevator shaft if other
construction work is in progress on the well
During work, fence the working area by a enclosure, except in special cases like
sealing off line. staged installations where additional
safety precautions must be taken.
Crash decks must be installed.
Refer to your local procedures for the type
of entrance protection required.
If it is necessary to remove the entrance
protection, always re-install it immediately
after finishing the work in that area.
Keep the walkways and the work areas
clear of unnecessary materials and tools.
Always keep the control panel door closed and machine room door locked when
authorised persons are not working in the machine room.
Personal safety equipment must be
available and used as required.
Rust protection must be removed from the Use the cleaning solvent only in properly
rails and brake device must be correctly ventilated areas.
synchronized and adjusted. See additional warning information
Otherwise, the brake device will not operate delivered with the cleaning solvent.
correctly.
Test the operation of the brake device daily
before starting the installation work from the
car top.
After the landing doors are installed keep
them closed and mechanically locked when
the car is away from floor level.


In case of multiple elevator installation in
common elevator shaft keep all platforms at
the same level.
When 2 or more people are working on the When the car must be moved, the
same elevator one person should be in responsible person must inform other
charge of: workers of the intended car movements
– Control and access keys. before moving.
– Safe and appropriate car movements.
A slippery surface causes a high risk of Keep working areas clear and tidy to
dangerous and even fatal accidents. minimize risk of falling.
Ensure that kickboards are properly in
place.
Fit upstands around all rope holes. Cover all unused holes with steel plates.
When transporting material into the elevator shaft use additional safety fences or guarding,
if there is a danger that outsiders can enter the working zone in front of the access landing
level.
When working in the pit always use the correct ladder or pit access door.
Besides the recommended safety practices
described in this book, your local safety
codes and rules must always be followed!
ENSURE THAT THE POWER TO THE
MAIN SUPPLY CABLE CANNOT BE
TURNED ON!
THE MAIN SUPPLY MUST BE SWITCHED
OFF AND LOCKED OFF UNTIL ALL
ELECTRICAL WORK IS COMPLETED
Ensure that all main switches are identified
with a number or letter. This identification
must be used consistently for all parts of the
elevator (machine, controller, overspeed
governor, switches and so on).

3.2 Prevent falls from height
Requirements
Prevent falls from height:
1. Identify all possible fall hazards.
2. Remove the fall hazards, if possible.
3. If it is not possible to remove a fall hazard, then reduce the risk of fall using fall
prevention methods.
4. If it is not possible to protect against a fall hazard using fall prevention methods, then
use fall arrest equipment but only when verified through specific risk assessment. The
provision of suitable rescue equipment, instruction and training must be available to ensure
the timely rescue in case of a fall.
Refer to AM-01.03.001.
If you need to use fall arrest equipment:

– Safety harnesses must be used in accordance to your national codes.
– Always attach the harness to an approved fixing point.
– It is recommended to attach the harness to a fixing point situated at least 2 m above the
working height.
– If it is not possible to attach harness at least 2 m, keep the lanyard as short as possible to
minimize free fall (be aware of the effect of rope and harness stretch).
– When estimating the likely fall area, consider the possible risks stemming from dangerous
striking points such as guide rail brackets.
– When the safety harness is not secured to a lifeline or other approved fixing points ensure
that the lanyard does not cause a catching or tripping hazard. Do not share lifelines and
load hooks.
3.3 Method safety
3.3.1 Installation method safety

Fall arrester is used during installation. Fall arrester MUST be fitted and operational
before you start the installation work from
the IT platform.
Daily manual engagement and visual check USE ALL THE SAFETY EQUIPMENT
must be done to ensure correct functioning SPECIFIED.
of brake device. Refer to AM-01.03.003 Take 2 special
applications - double security safety
practice.


For man-riding, the man riding hoist is fixed Refer to the safety instruction in the man
to IT platform. riding hoist handbook.
Do not work on the IT platform until the If there is a risk of falling, use fall prevention.
handrails (and roof) are fitted.
Do not allow the IT platform to be hoisted

until the brake device and fall arrester are
functioning correctly.
Do not stand on the roof of the IT platform
or IT platform hand rails.
Always use the hoist according to your local Additional safeguards ensure that there is no
regulations! unwanted movement of the platform due to
hoist control or other failure.
KONE MiniSpace™ elevators have deep
pits. Protect open entrances.
Installation method and tooling. Use only the tested and approved
equipment specified in this instruction.
Scaffolding: Some local regulations require that
Certain stages of the installation require scaffolding is installed by specialist, qualified
erection, modification, dismantling and personnel. Refer to APPENDIX A.
working from scaffold platforms.
Follow the correct procedures for erection,
modification and dismantling.
Ensure the platform is secured with
guardrails and kickplates and there are no
gaps. 
Safety harness may be needed.
Distribute the loads (on the IT platform)
evenly. Ensure that there are no tripping
hazards
3.3.2 Double security safety practice when using hoists for man riding purposes
Refer to AM-01.03.003-AP1 Take 2 special applications - double security safety practice,

when using hoists for man riding purposes.
To ensure your and your co-workers personal safety, you must always be protected from
falling by two independent devices.
It is not permitted to drive or to be on top of the suspended installation time platform without
double security:
1. Slack rope operated brake device

The man riding hoist must be correctly attached using the correct fittings for the hoist type
used. Refer to the hoist handbook and AM instruction manual. Slack rope operated brake
device is operating and brake device is functional.
2. Fall arrester device
The fall arrester device is installed, roped, tested and operating.
3.3.3 Work positioning equipment or restraint system
NOTE! For more information, refer to AM-01.03.001.
Work positioning or restraint systems are systems of personal protection designed to secure
the user in a safe position where it is not possible to fall. The restraint may also be used as an
additional measure to prevent fall when working close to or leaning over the basic entrance
protection, for example, when installing components at the top of an elevator shaft. The area
around the fall hazard must be segregated to prevent risks to others.
Work positioning system

CAUTION! Work positioning or restraint
systems must not be used to arrest a fall.
Typical equipment includes:

– Body belt.
NOTE! A full body harness is sometimes

used, but it is less suitable for low level
anchor point.
1072131.wmf – Adjustable lanyard (without shock

absorber). Keep the lanyard as short as
possible and take extreme care that the
NOTE! Wall fixings are located with lanyard cannot be damaged by sharp
KM50091308G02 (Blister - Installation edges.
hardware). Use these fixings only in – Suitable fixing point. The anchorage point
strength requirements vary, but they must
concrete. If other wall material exists,
be capable of supporting around double
consult your local support function to the maximum pull force of a person and
source suitable fixings. be in accordance with local regulations.

KONE methods do not support the use of work positioning or restraint systems as primary fall
prevention systems. This system is suitable as additional protection to the primary protection
or where there is a limited risk of injury. They are only to be used where no other better
solution is possible, subject to site specific risk assessment (for example, existing elevator
with no car top balustrade).
3.4 Personal safety
3.4.1 Personal protection
Personal Protective Equipment (PPE) are devices, appliances and clothing designed and
used to protect against safety, health or other workplace hazards.
If the risks associated with your work cannot be controlled by other means, your employer
must provide you with PPE.
PPE are provided for your personal protection. YOU MUST USE THEM AS REQUIRED.
3.4.2 Personal protection signs
Personal protection signs

Mandatory Sign Mandatory Sign Mandatory Sign
Safety helmet Overall Dust mask
Hearing Safety shoes Safety gloves

protection with ankle Rubber gloves
protection
Fall prevention Safety goggles Fall prevention
equipment measures
First aid kit
Safety gloves, overall, safety shoes with ankle protection, safety helmet, safety goggles, dust
mask, hearing protection and safety harness are provided for your personal protection. USE
THEM AS REQUIRED.

3.4.3 Recommended working postures and ergonomic methods
Use these recommended working postures and ergonomic methods to contribute to a better
workplace and your well-being.
Working height Working distance

Adjust height of working Adjust working
to enable your hands to distance to enable the
be within the vertical object to be within
area of chest and belt length of forearms.
buckle.
Lifting Carrying
Focus on the lift, even if 1. Keep the lifted
the lifted object is light! object as close to the
1. Go close to the lifted body as possible
object 2. Keep your back
2. Use your legs untwisted and straight
3. Keep your back
untwisted and straight
4. Keep both feet on the
same line
Loading of transport
cart
Slide the component
onto the KONE
transport cart instead of
lifting it.
Moving heavy objects

without a handle
If the object doesn't
contain a handle, push/
slide the object instead
of pulling.
NOTE! If work is being carried out when kneeling, with bent back/legs or with hands
elevated above chest or object is further away than length of forearms, ensure to limit time
of exposure and alternate the working postures. Make sure that the working area is un-
obstructed and not hindering you.

3.5 Warnings and cautions
The words WARNING and CAUTION are used in different kinds of hazardous situations to
protect persons or equipment parts in the following way:
WARNING This is to warn for the most serious hazards where there is a risk to
a personal safety.
CAUTION This is to warn for the risk of an equipment component being
damaged, which may also cause risk to a personal safety.
3.6 Warning signs
Danger signs
Danger Sign Danger Sign Danger Sign
Electric shock Risk of falling Magnetic field
Risk of fire Corrosion Entry prohibited

Dermatological
risk
General hazard Suspended load Pinching hazard
warning

4 INSTALLATION QUALITY AND EFFICIENCY
4.1 5S
5S process applies to all phases of the installation, from delivery, rigging & hoisting,
assembly, commissioning to handover. By applying its core elements of Sort, Stabilize, Shine,
Standardize, and Sustain, 5S process contributes significantly to the overall efficiency.
4.2 Customer experience
The focus of your work must always be customer satisfaction. To reach and exceed the
customers’ expectations, be polite, constructive and co-operative, and communicate clearly.
Remember that for customers, you represent KONE, so ensure that you handle or at least
communicate all customer requests and feedback to the correct persons.
For more information on how to deliver best-in-class customer experiences through behavior
and communication, see the KONE Ambassador program in KONE intranet (search for
Ambassador) or contact your supervisor.

5 SITE REQUIREMENTS AND TOOLS
5.1 Site requirements
Refer to the elevator level installation manual.
5.2 Tools
NOTE! For other installation tools, refer to elevator level instructions.
Pcs. Tool Figure

2 Tie belt
2 Transportation rollers, minimum

capacity 150 kg
SGI

Pcs. Tool Figure

3 G-clamp
Sourced locally
1 Crowbar (flat end)

Sourced locally

6 INSTANTANEOUS BRAKE DEVICE (KM51058812G01/G02)
NOTE! Brake devices are delivered with the U-frame. Brake devices must be checked
properly before installing the U-frame.
6.1 Brake device parts
WARNING! The brake device is intended for use on dry guide rails only.
1. Base block
2. Roller lifter
3. Roller
4. Brake slide part
5. Brake cover plate
6. M10 standard bolts
7. Spring pin
2
4
3
1

6.2 Check brake device
6.2.1 Tightening torque of the fixing bolts
1. Check before each new use of the brake device that the bolts are tight.
NOTE! Tightening torque of the fixing bolts (6 × M10) is 40 – 45 Nm.

6.2.2 Check movement of slide plates and rollers
To ensure proper operation of brake device (movement of brake device parts without
jamming), do the following tests:
1. Move the brake slide plates (B) up and down.
The brake slide plates must move freely and at the same time.
• Gaps SH and SS = 0.5 – 1 mm
• Gap SP between the slide plate (B) and the roller pusher (A) = 0.5 – 1 mm
2. Rotate the rollers.
The rollers must rotate easily.
• Gap SR = 0.5 – 1 mm
3. Check the fork locking pin.
SP
SS A
SR
B
B
SP
SR
SS

WARNING! Bolts and nuts must be locked securely (without preventing the operation of
the brake device).

7 INSTALL U-FRAME
NOTE! Two fitters are needed for U-frame installation.

7.1 Preparations
NOTE! Material hoist is required for the installation.
1. Install bottom guide rails.

2. Install man riding hoist wire rope and fall arrester ropes.
3. Load the U-frame on the transportation rollers and secure it with tie belts (A).
Use pallet truck or fork lift for transportation and loading of bottom beam.

4. Check entrance protections are installed to the landing entrance, access and emergency
exit door according to the local safety codes/regulations.

7.2 Shorten U-frame length
1. Move the U-frame to the bottommost landing with transportation rollers.

2. Remove the screws (2 × 8 pcs.) (A, B) from the bottom beam on one side (front and rear).
3. Loosen the M6 screws (C) (2 pcs.) of the synchronization rod (inside the frame).
&
DPE

4. Shorten the bottom beam. Move the bottom beam to approximately 50 mm*) inside the
main frame (D). Use crowbar (flat end).
'
DPF
5. Install temporary G-clamps (A) to lock the parts together during the transportation.
6. Remove the brake device covers on both sides of the U-frame.

7.3 Set roller guide shoes to correct size
1. Adjust the roller guide shoes (4 pcs.) according to the guide rail nose width.
Refer the table below for the nose width values:
Position Guide rail type Guide rail nose width [mm]

T89/A, T89/B, T89-1/B 15.88
T114/B 16
A
125/B 16
T127-1/B, T127-2/B 15.88
B T140-1/B 19
C T140-2/B 28.6
D T140-3/B 31.75
$
%
&
'

7.4 Lift U-frame into pit
1. Place timber beam or steel beam (A) at the bottomost landing door opening.
NOTE! Beam prevents the transportation rollers running into elevator shaft.
2. Lower the material hoist hook down.
3. Route the lifting belt over the upright. Use eye bolts if needed.
4. Install the small chain hoist (500 kg) to the material hoist. Route with lifting belt to other
upright.
DPG

5. Remove the tie belt that secures the U-frame with the transportation rollers.
6. Move the U-frame into the elevator shaft. Keep the U-frame in horizontal position at the
same time. Tighten or loosen the chain hoist when needed.
Use pulling rope to guide the U-frame to the elevator shaft if needed.

7. When the U-frame is inside the elevator shaft, lower it into the pit.
DPO
DPH
NOTE! Ensure that entrance protections are reinstalled to the landing entrance after
hoisting the U-frame in the elevator shaft.

7.5 Install man riding hoist and fall arrester
1. Lower the man riding hoist with the material hoist. Install the hoist to the hoist 
mounting in the U-frame.
NOTE! Check the adapter position for man riding hoist before installation. The hoist and
fall arrester adapters must be installed according to hoist type.
Adapter position for Adapter position for

1T man riding hoist and fall arrester 2T man riding hoist and fall arrester


2. Route the wire rope*) through the hoist and frame.
*)

3. Install the fall arrester to the fall arrester mounting in the U-frame.

4. Route the wire rope**) through the fall arrester.
**)

7.6 Adjust brake device
1. Move the hoist up until it lifts the U-frame.

2. Check that the lever of the brake device axle (A) is down such that M8 bar (C) rests on
brake device block (B).
A
C
C
B
3. Use G-clamp or hoist to lift the hitch plate against the bottom beam before adjusting the
brake device.
NOTE! The hitch plate surface must make contact with the bottom beam.

4. If M8 bar (C) does not rest on brake device block, check that the M6 screws (D) of the
synchronization rod makes contact with the flat spot of the axle and are tight. Adjust the
M8 bar (C) accordingly.
NOTE! Ensure that the hitch plate is lifted up against the bottom beam.
5. Check that all securing (locking) nuts (E) are tightened.
6. Check that the locking pin is installed only on the lever side.
E
C
E

7. Adjust the brake devices according to the the guide rail of the elevator.
*)
*) Distance between locking pin end and device

16
31
75
65
Guide rail (31.75 mm) Guide rail (28.61 mm) Guide rail (19 mm) Guide rail (15.88 - 16 mm)
NOTE! Brake device adjustment can be done with the weight of the platform on the hoist.
8. If the brake device is adjusted, lock the M8 bar with the M8 nuts (2 pcs.).
9. Remove the G-clamp attached to the hitch plate and bottom beam.

7.7 Position U-frame between guide rails
1. Hoist the U-frame in between the guides with the man riding hoist.
2. Move the rollers of the right side guide shoes over the guide rail.
3. Turn the U-frame such that the left rollers are in-line with the left guide rail.
DPK
4. Push the U-frame to the right guide rail. Lower the U-frame on the
buffer or buffer stand.

5. Remove the G-clamps (A) from the bottom beam.
6. Loosen the M6 screws (C) of the synchronization rod.
&

7. Shift the bottom beam out till rollers are correct on guide rail (maximum 1 mm clearance).
DPM

8. Reinsert screws (2 × 8 pcs.) of the bottom beam on one side (front and rear).
Tighten the screws at top of the beam (2 × 2 pcs.) (A).
Tighten the screws at sides of the beam (2 × 6 pcs.) (B).

9. Move the synchronization rod to the back of the brake device axle .Tighten the M6 screws
(C) (2 nos.) of the synchronization rod.
NOTE! Make sure that all the screws of synchronization rod are tight.
&
DPN
10. Install the brake device covers on both sides of the U-frame.

7.8 Install tension weight of the fall arrester device
1. Install the tension weight (T) on the wire rope from the fall arrester.

8 INSTALL WORKING PLATFORM
For installing working platform, refer to AM-05.25.022.

9 TEST IT PLATFORM SAFETY DEVICES
Perform the mandatory checks according to safety instructions AM-01.03.003 and AM-
01.03.003-AP1 before man-riding with the IT platform .

10 DISMANTE U-FRAME
1. Locate the IT platform in the pit at the lowest possible location. Build a small scaffold to
reach the IT platform, if needed.
2. Remove the tension weight (T) of the Blocstop device.
SGI

3. Remove the screws (2 × 8 pcs.) (A,B) from the bottom beam on one side (front and rear).
4. Loosen the M6 screws (C) (2 pcs.) of the synchronization rod (inside the frame).
&

5. Shift the bottom beam until rollers are out of guide rail.

6. Install temporary G-clamps (A) to lock the parts together during the transportation.

7. Remove the U-frame from the guide rails.

8. Run the wire rope**) out of the fall arrester. Remove the fall arrester from the fall arrester
mounting in the U-frame.
**)

9. Run the wire rope*) out of the hoist and frame. Lower the material hoist hook down.
Remove the man riding hoist.
*)

10. Install the small chain hoist (500 kg) to the material hoist. Route the chain hoist with lifting
belt to other upright.

11. Transport the transportation rollers to the landing. Lift the U-frame up to the floor level.
Locate the U-frame to the transportation rollers.
NOTE! Keep both the lifting points equal. Tighten or loosen the chain hoist when needed.

12. Secure the U-frame to the transportation rollers with rachet belts (A).

13. Remove the G-clamps (A) from the bottom beam.
14. Loosen the M6 screws (C) of the synchronization rod.
&

15. Move the bottom beam to approximately 50 mm*) out from the main frame (D). Use
crowbar (flat end).
D
*)

16. Reinsert screws (2 × 8 pcs.) of the bottom beam on one side (front and rear).
Tighten the screws at top of the beam (2 × 2 pcs.) (A).
Tighten the screws at sides of the beam (2 × 6 pcs.) (B).
17. Move the synchronization rod to the back of the brake device axle. Tighten the M6
screws (C) (2 nos.) of the synchronization rod.
&
18. Store the U-frame carefully to the original package.

APPENDIX A. WARNING SIGN
WARNING!
NO ENTRANCE
WORK IN PROGRESS ABOVE

DANGER OF FALLING OBJECTS


Date:

Signature:

KONE Corporation
KONE Technical Documentation
P.O. Box 677 F
FI-05801 Hyvinkää, Finland
[email protected]


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U-frame for Installation Time Platform

U-FRAME FOR INSTALLATION TIME PLATFORM,

All rights reserved.

© 2015 KONE Corporation AM-05.25.021

DISCLAIMER OF WARRANTIES AND LIABILITIES

© 2015 KONE Corporation 2 (67) AM-05.25.021

1 ABOUT THIS INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

© 2015 KONE Corporation 3 (67) AM-05.25.021

1 ABOUT THIS INFORMATION

© 2015 KONE Corporation 4 (67) AM-05.25.021

If you need assistance in getting technical information translated, contact [email protected].

1.4 Approvals and changes

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2.1 Components of installation time platform

2.1.1 Installation time platform

IT platform consists of two main

© 2015 KONE Corporation 7 (67) AM-05.25.021

© 2015 KONE Corporation 8 (67) AM-05.25.021

2.1.3 Hoisting system

1. Man riding hoist

© 2015 KONE Corporation 9 (67) AM-05.25.021

2.2 Range and weight of the U-frame

Man riding Safe Fall arrester Fall arrester Protective Transporting

Gross weight during man-riding and max. weight of material transport:

U-Fame weights Hoist capacity

Weight of floors and roofs Depending on layout and materials ~ 27 kg - 270 kg

© 2015 KONE Corporation 10 (67) AM-05.25.021

U-Fame weights Hoist capacity

2.3 Related information

2.3.1 Safety instructions for U-frame installation

2.3.2 Generic instructions for U-frame installation

– AM-05.25.022 Working platform - HILTI assembly

© 2015 KONE Corporation 11 (67) AM-05.25.021

3.1 General safety precautions

Safety precautions Note

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Safety precautions Note

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Safety precautions Note

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3.2 Prevent falls from height

If you need to use fall arrest equipment:

3.3 Method safety

3.3.1 Installation method safety

Safety precautions Note

© 2015 KONE Corporation 15 (67) AM-05.25.021

Safety precautions Note

Do not allow the IT platform to be hoisted

Refer to AM-01.03.003-AP1 Take 2 special applications - double security safety practice,

© 2015 KONE Corporation 16 (67) AM-05.25.021

3.3.3 Work positioning equipment or restraint system

NOTE! For more information, refer to AM-01.03.001.

Work positioning system

Typical equipment includes:

NOTE! A full body harness is sometimes

1072131.wmf – Adjustable lanyard (without shock

© 2015 KONE Corporation 17 (67) AM-05.25.021

3.4 Personal safety