HCM-D23 Hydraulic Power Unit

User’s Manual

E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire, IL 60069
www.ehwachs.com

E.H. Wachs Part No. 14-MAN-33

Revision 2, November 2015

IMPORTANT: Read this manual carefully

before starting and operating the power unit.

Copyright © 2015 E.H. Wachs. All rights reserved.

This manual may not be reproduced in whole or in part
without the written consent of E.H. Wachs.
 Table of Contents

Table of Contents
Chapter 1: About the HCM-23D HPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Chapter 2: Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Protective Equipment Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Chapter 3: Using the HCM-23D HPU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Set-Up Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Battery Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Fill the Hydraulic Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Fill the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Operating Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Chapter 4: Parts List and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Chapter 5: Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Repair Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Return Goods Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

E.H. Wachs Part No. 14-MAN-33, Rev. 2-1115 i

HCM-D23 Hydraulic Power Unit

ii Part No. 14-MAN-33, Rev. 2-1115 E.H. Wachs

Chapter 1

About the HCM-23D

HPU

The Wachs HCM-D23 hydraulic power unit provides 15

gpm hydraulic flow at a maximum pressure of 1800 psi (57
l/min at 124 bar). The unit is powered by a 23 HP diesel
engine.

The HCM-D23 is designed to operate Type 1, Type 2, or

Type 3 open-center tools.

Before operating the unit, read and understand the instruc-

tions in this manual, and in the manufacturer’s manual pro-
vided for the diesel engine.

FEATURES
The HCM-D23 hydraulic power unit includes the following
standard features:

• Liquid cooled, 23 HP diesel engine (tier 4 compliant).

• Large capacity hydraulic oil cooler.
• Replaceable 10-micron hydraulic oil filter.
• HTMA flat faced couplers.
• Fuel level gauge and hour meter.
• Auto shutdown for low engine oil pressure or high tem-
perature.
• Solid rubber tires.
• Collapsible handles.
• Heavy-duty single point lift ring.

E.H. Wachs Part No. 14-MAN-33, Rev. 2-1115 1

HCM-D23 Hydraulic Power Unit

The engine owner’s manual is provided with the HCM-D23

HPU. Refer to the engine manual for all engine maintenance
and service procedures.

The following figure shows the features of the control

panel.

Flow gauge Pressure gauge

Flow control

Engine hours

Hose
connections

Engine
keyswitch

Engine
throttle
Fuel tank cap
Hydraulic reservoir cap

Figure 1-1. The photo shows the HCM-D23 operating

features.

The handles are collapsible to keep them out of the way

during operation and for storage. A pin secures each handle
in its operating or collapsed position. Always have the pins
inserted to secure the handles.

2 Part No. 14-MAN-33, Rev. 2-1115 E.H. Wachs

 Figure 1-2. The photo shows the pin inserted with the
handle collapsed.
CAUTION
Do not put your
hands between
the handles and
frame of the power unit when
collapsing the handles. The
handle could drop and injure
hands or fingers. A “Pinch
Point” safety label on the side
of the power unit warns of
this hazard.

Figure 1-3. The photo shows the pin inserted with the
handle in the operating position.

E.H. Wachs Part No. 14-MAN-33, Rev. 2-1115 3

HCM-D23 Hydraulic Power Unit

SPECIFICATIONS
• Flow: 0-15 gpm @ 1800 psi (0-57 l/min @ 124 bar)
• Dimensions: 39” l x 36.5” h x 28.8” w
(99 cm x 93 cm x 73 cm)
• Weight: 520 lb (236 kg)
• Filtration: 10 micron return line canister
• Oil Cooler: Air to oil
• Fuel Capacity: 5 gallons (19 liters)
• Hydraulic Oil Capacity: 4 gallons (15 liters)
• Hydraulic Relief Pressure: 1800 psi (124 bar)

4 Part No. 14-MAN-33, Rev. 2-1115 E.H. Wachs

 Chapter 2, Safety

Chapter 2

Safety

E.H. Wachs takes great pride in designing and manufactur- In This Chapter
ing safe, high-quality products. We make user safety a top OPERATOR SAFETY
priority in the design of all our products.

Read this chapter carefully before operating the hydraulic

power unit. It contains important safety instructions and
recommendations.

OPERATOR SAFETY
Follow these guidelines for safe operation of the equip-
ment.

• READ THE OPERATING MANUAL. Make sure Look for this sym-
you understand all setup and operating instructions bol throughout the
before you begin. manual. It indicates
• INSPECT MACHINE AND ACCESSORIES. a personal injury
Before starting the machine, look for loose bolts or hazard.
nuts, leaking lubricant, rusted components, and any
other physical conditions that may affect operation.
Properly maintaining the machine can greatly decrease
the chances for injury.
• ALWAYS READ PLACARDS AND LABELS. Make
sure all placards, labels, and stickers are clearly legible
and in good condition. You can purchase replacement
labels from E.H. Wachs Company.
• KEEP CLEAR OF MOVING PARTS. Keep hands,
arms, and fingers clear of all rotating or moving parts.

E.H. Wachs Part No. 14-MAN-33, Rev. 2-1115 5

HCM-D23 Hydraulic Power Unit

Always turn machine off before doing any adjustments

or service.
• SECURE LOOSE CLOTHING AND JEWELRY.
Secure or remove loose-fitting clothing and jewelry, and
securely bind long hair, to prevent them from getting
caught in moving parts of the machine.
• KEEP WORK AREA CLEAR. Keep all clutter and
nonessential materials out of the work area. Only people
directly involved with the work being performed should
have access to the area.

Safety Symbols

This icon is displayed with any safety alert that indicates a

personal injury hazard.

WARNING
This safety alert indicates a potentially hazardous situation
that, if not avoided, could result in death or serious injury.

CAUTION
This safety alert, with the personal injury hazard symbol,
indicates a potentially hazardous situation that, if not
avoided, could result in minor or moderate injury.

NOTICE
This alert indicates a situation that, if not avoided, will
result in damage to the equipment.

6 Part No. 14-MAN-33, Rev. 2-1115 E.H. Wachs

 Chapter 2, Safety: Operator Safety

IMPORTANT
This alert indicates a situation that, if not avoided, may
result in damage to the equipment.

Protective Equipment Requirements

WARNING
Always wear impact resistant eye pro-
tection while operating or working near
this equipment.

For additional information on eye and face protection, refer

to Federal OSHA regulations, 29 Code of Federal Regula-
tions, Section 1910.133., Eye and Face Protection and
American National Standards Institute, ANSI Z87.1, Occu-
pational and Educational Eye and Face Protection. Z87.1 is
available from the American National Standards Institute,
Inc., 1430 Broadway, New York, NY 10018.

CAUTION
Personal hearing protection is recom-
mended when operating or working near
this equipment.

Hearing protectors are required in high noise areas, 85 dBA

or greater. The operation of other tools and equipment in the
area, reflective surfaces, process noises, and resonant struc-
tures can increase the noise level in the area. For additional
information on hearing protection, refer to Federal OSHA
regulations, 29 Code of Federal Regulations, Section
1910.95, Occupational Noise Exposure and ANSI S12.6
Hearing Protectors.

Safety Procedures

All safety requirements listed below are those generally

applicable to hydraulically-powered machinery but are not
intended to be an all-inclusive list. They are intended as
guidelines only and will assist in avoiding risk of injury
when followed by qualified, experienced personnel. These

E.H. Wachs Part No. 14-MAN-33, Rev. 2-1115 7

HCM-D23 Hydraulic Power Unit

precautions should be included in the comprehensive safety

program for the particular machinery, equipment, plant or
process and overseen by personnel capable of analyzing any
hazards associated with operating and maintaining the
equipment.

WARNING 1. Return all movable parts of the machinery being oper-

Many types of ated to their normal startup condition, if possible,
machinery have before starting unit.
parts that may
start moving as soon as the 2. Be sure all personnel, product, etc. are clear of
hydraulic circuit is filled and machinery before starting hydraulic unit.
pressurized. This could result
in injury to personnel or dam- 3. Check to make sure any hydraulic connections which
age to machinery. may have been removed, replaced or disconnected
during shut down have been reconnected securely
before starting hydraulic unit.

4. Before starting the unit, perform all equipment checks

described at the beginning of the operating instruc-
tions.

5. If there are tools or machinery being operated by the

HPU that may move when hydraulic flow or pressure
are turned off or turned on, block or lock these parts in
position before shutting down the hydraulic unit.
WARNING 6. Shut down the hydraulic unit and relieve pressure
Make sure all per- from all pressurized accumulators, actuators and lines
sonnel are clear before removing, tearing down or performing mainte-
from the machin- nance on any remotely-located actuators, hoses, fil-
ery being operated before ters, valves, piping, etc.
shutting down the HPU.
7. Any personnel observing or working on or adjacent to
hydraulically-powered equipment must never place
themselves in a location or position that could produce
an injury in the event of:
• a hydraulic line failure either with the unit running or
shut down;
• pump or motor failure or;
• pin-hole leaks in hoses or fittings;
• movement of machine components during normal oper-
ation or resulting from a component malfunction or fail-
ure.

8 Part No. 14-MAN-33, Rev. 2-1115 E.H. Wachs

 Chapter 2, Safety: Safety Labels

8. Do not inspect hoses and fittings for leaks using your WARNING
bare hands. A pin-hole leak can inject hydraulic fluid The injection of
through the skin, with the potential for serious injury. hydraulic fluid
under the skin can
9. Avoid locating equipment in any environment for cause serious injury and
which it was not designed and which may create a even result in death. If an
dangerous operating condition such as an explosive injection injury occurs, seek
atmosphere (e.g., gas, dust), high heat (e.g., molten medical treatment immedi-
metal, furnace), chemicals, extreme moisture, etc. ately.

10. Avoid bodily contact with hydraulic fluids. Some

hydraulic fluids may irritate or injure the eyes and
skin. Check with your fluid suppliers to obtain this
information.

11. Use only E.H. Wachs parts and materials when servic-
ing the equipment. Substitute parts or materials could
produce a hazardous operating condition.

12. When piping your equipment, use only materials of

adequate size and strength to suit the flows and pres-
sures of the system. Consider all safety factors when
selecting the strength of materials to allow for shock
and over-pressure conditions which could occur.

SAFETY LABELS
There is a safety label on each side of the unit indicating the
location of the engine fan. Keep hands away from the
engine compartment while the unit is running.

Figure 2-1. Labels on each side of the unit indicate

the location of the engine fan.

E.H. Wachs Part No. 14-MAN-33, Rev. 2-1115 9

HCM-D23 Hydraulic Power Unit

A safety label warns that the engine muffler can get very
hot. Do not touch the muffler during or after operating the
power unit.

Figure 2-2. A Hot Surface label is located near the

engine muffler.
A safety label on each side of the unit warns of a pinch-
point hazard between the enclosure and the collapsible han-
dles. Keep hands clear when lower the handles from the
operating (extended) position.

Figure 2-3. The Pinch Point label is located on both

sides of the unit by the collapsible handles.

10 Part No. 14-MAN-33, Rev. 2-1115 E.H. Wachs

Chapter 3

Using the HCM-23D

HPU

SET-UP INSTRUCTIONS
The HCM-D23 power unit is completely assembled before
delivery. For safe shipping, it is delivered without battery,
fuel, or hydraulic fluid.

Battery Installation

The HCM-D23 HPU uses a 12 V, 26RC battery, 540 cca @

0° F.

The battery compartment cover is held in place with 4

screws. The following figures show the battery compart-
ment, the battery cables, and battery hold-down strap.

1. Remove the screws and take off the battery compart-

ment cover.

E.H. Wachs Part No. 14-MAN-33, Rev. 2-1115 11

HCM-D23 Hydraulic Power Unit

Figure 3-1. Remove the battery compartment cover.

2. Connect the battery cables to the posts on the battery:

• red cable to positive (+) post
• black cable to negative (-) post.

Figure 3-2. Attach the cables to the battery posts.

3. Insert the battery into the compartment. CAUTION:

Avoid letting the battery posts touch the frame of
the power unit.

12 Part No. 14-MAN-33, Rev. 2-1115 E.H. Wachs

4. Secure the battery with the hold-down strap. Replace
the battery compartment cover.

Figure 3-3. A hold-down strap is provided to secure

the battery in the compartment.

Fill the Hydraulic Reservoir

Use a premium-quality hydraulic oil (approximately 4 gal- NOTE: It is extremely import-
lons [15 l]). The reservoir must be filled before power unit ant that the pump is not
is started. Oil should have anti-wear characteristics, excel- started until oil is in the sys-
lent rust protection, and contain additives to protect against tem. Power units are shipped
foaming. without oil. Operating a pump
without oil, even for a short
time, will result in damage.
NOTE: When filling the reser-
voir initially, elevate the front
of the power unit slightly so
that the air can purge out of
the reservoir.

E.H. Wachs Part No. 14-MAN-33, Rev. 2-1115 13

HCM-D23 Hydraulic Power Unit

Hydraulic reservoir cap

Figure 3-4. Remove the hydraulic reservoir cap and

fill the reservoir with hydraulic oil (approximate
capacity 4 gallons [15 l]).
Wipe up any spilled oil and replace the cap tightly. Do not
operate the power unit without the cap securely in place.

Recommended oil: U.S. Oil Corporation hydraulic oil with

the following characteristics. Viscosity Index 101 Grade 32
(viscosity of 156 at 100 F; viscosity of 43.7 at 210 F).

Equivalent oils: Gulf Harmony 32A; Mobile D.T.E. 24;

Shell Tellus 32; Texaco Rando H.D. 32.

Fill the Fuel Tank

Remove the fuel cap and fill the tank with diesel fuel
(approximately 5 gallons [19 l]). The cap has a fuel level
gauge in it.

14 Part No. 14-MAN-33, Rev. 2-1115 E.H. Wachs

 Fuel tank cap

Figure 3-5. Remove the fuel tank cap and fill the tank
with diesel fuel (approximate capacity 5 gallons [19
l]).
Wipe up any spilled fuel and replace the cap tightly. Do not
operate the power unit without the cap securely in place.

NOTE: The power unit is capable of operating at 1800 psi

(124 bar). It is extremely important that the hoses used with
this unit are rated for 3000 psi (186 bar) or higher pressure.

1. Connect the pressure supply port (male coupler)

located on the right front side on the oil reservoir (item
#8 in ).

2. Connect the return hose from the remote valve or

device to the return line coupler (female coupler)
located on the left front side of the unit (item #4 in ).

3. Before starting the unit, make sure the adjustable flow

control valve (item #2 in ) is set at 0 (handle rotated
completely clockwise). Setting the valve in the "on"
position it would put enough load on the engine to pre-
vent it from starting.
Note: Never connect or disconnect quick couplers when the
flow control valve is "on". Never connect or disconnect
quick couplers when the circuit is under pressure.

E.H. Wachs Part No. 14-MAN-33, Rev. 2-1115 15

HCM-D23 Hydraulic Power Unit

OPERATING INSTRUCTIONS
NOTE: The adjustable flow 1. Turn the flow control knob to the OFF position (all the
control valve must always be way counter-clockwise).
set to 0 (completely clock-
wise) when there is not a
pressure hose connected to
the pressure port. When the
flow control is "on" and the
unit is allowed to "deadhead",
it will dump all the flow over
the relief valve and cause an Flow control
knob
extreme amount of heat.

Figure 3-6. Turn the flow control all the way OFF
before starting the power unit or connecting hoses.

2. Push the throttle lever all the way down. Using the
keyswitch, jog the engine without starting it several
times to prime the pump.

Keyswitch

Figure 3-7. Turn the keyswitch briefly with the throttle

at the lowest setting to jog the engine without starting
it.

16 Part No. 14-MAN-33, Rev. 2-1115 E.H. Wachs

3. Start the engine (see the Kohler engine manual for
proper starting of the engine). Run the engine at idle
speed for a couple of minutes before operating the unit
at system pressure.

4. Attach the hoses from the tool to the PRESSURE and

RETURN fittings on the control panel.

5. Adjust the throttle lever to the maximum setting.

Figure 3-8. Set the throttle to the maximum speed

position for operation.

6. To operate the tool, turn the flow control knob clock-

wise to start hydraulic flow. Adjust the knob for the
desired operating speed.

E.H. Wachs Part No. 14-MAN-33, Rev. 2-1115 17

HCM-D23 Hydraulic Power Unit

Flow control
knob

Figure 3-9. Turn the flow control in the ON direction

to operate the tool. (Control panel shown without
hoses attached.)

7. To stop the tool, turn the flow control knob back to

OFF.

8. To turn off the power unit, set the throttle lever to the
minimum speed position and then turn off the key-
switch.

Operating Notes

Make sure that the hydraulic circuit is properly plumbed

and appropriate for the available amount of oil from the
unit. A circuit with long hoses or a high-capacity tool could
lower the reservoir level considerably. The power unit must
be plumbed to an open center valve.

If the hydraulic circuit is improperly plumbed, pressure will

build immediately and dump over the relief valve setting,
causing excessive heat.

Allow the power unit to run for at least 10 minutes at a time

to make sure the battery is charged. Starting and stopping
the unit frequently, and operating for only short periods of
time, will not keep the battery fully charged.

18 Part No. 14-MAN-33, Rev. 2-1115 E.H. Wachs

Cautions

Escaping hydraulic fluid under pressure can have sufficient

force to penetrate skin, causing serious personal injury.
Before disconnecting lines, be sure to relieve all pressure.
Before applying pressure to the system, be sure all connec-
tions are tight and that lines and hoses are not damaged.
Fluid escaping from a very small hole can be almost invisi-
ble. Use a piece of cardboard or wood rather than hands to
search for suspected leaks.

If injured by escaping fluid, SEE A DOCTOR AT ONCE.

Serious infection or reaction can develop if proper medical
treatment is not administered immediately.

See the safety guidelines in the next chapter.

MAINTENANCE
Every time you use the power unit, inspect all fasteners, NOTE: A hydraulic hose fail-
hydraulic hoses, and fittings. ure could be very hazardous;
frequent inspection is import-
Service and maintain the engine according to the mainte- ant.
nance schedule in the Kohler Engine Owner's Manual.

Every time you use the power unit, check the hydraulic oil
level in the reservoir. Check the oil level periodically during
extended use. Proper oil level should be approximately 1" to
1-1/2" from the top of the reservoir.

Check the condition of the hydraulic fluid, looking for con-

taminants, dirt, or discoloration. Change the fluid as soon as
it becomes dirty or discolored.

The hydraulic system includes a return line filter. Replace

the filter every time you replace the hydraulic fluid. Do not
try to get extended life out of a clogged filter.

E.H. Wachs Part No. 14-MAN-33, Rev. 2-1115 19

HCM-D23 Hydraulic Power Unit

Figure 3-10. A label on the side of the HPU indicates

the location of the hydraulic oil drain plug (under-
neath the unit).

Figure 3-11. The hydraulic oil filter is at the top of the

engine compartment. Replace the filter every time you
replace the hydraulic oil.

20 Part No. 14-MAN-33, Rev. 2-1115 E.H. Wachs

 Parts Lists and Drawings

Chapter 4

Parts List and

Drawings

The following table lists the parts for the HCM-D23

power unit. See the drawings after the list for assembly
and parts identification.

ITEM P/N DESCRIPTION QTY

1 1005-OOP BATTERY 26RC 1

2 1013-OOP FILTER HEAD 1

3 1040-OOP BOLT #10-32 X 3/4 RD HEAD ST. 2

4 1041-OOP NUT JAM 6

5 1044-OOP BOLT, 1/4nc X 3/4 16

6 1046-OOP BOLT, 1/4nc X 2 1/4 2

7 1048-OOP PLUG, 1/2 MAGNETIC 1

8 1055-OOP CLAMP HOSE 2

9 1056-OOP FITTING, ELBOW #23916-16-12 1

10 1061-OOP NUT, 3/8 nc 20

11 1062-OOP NUT 1/4 nc 28

12 1063-OOP LOCK WASHER 3/8 22

13 1064-OOP LOCK WASHER 1/4 35

14 1065-OOP LOCK WASHER 7/16 2

15 1080-OOP PIN, COTTER 1/8 X 1 1/4 2

16 1083-OOP FILTER, ELEMENT 1

E.H. Wachs Part No. 14-MAN-33, Rev. 2-1115 21

HCM-D23 Hydraulic Power Unit

ITEM P/N DESCRIPTION QTY

17 1085-OOP CLAMP, .750 4

18 1093-OOP WASHER, 3/8 FLAT 2

MOUNT SUPPLIED W/ENGINE,

19 N/A
ROTATE 180°

20 1094-OOP NUT, 5/16nc HH PL 10

21 N/A BOLTS SUPPLIED W/ENGINE

22 1099-OOP WASHER, 1/4 FLAT PLATED 10

23 1146-OOP VALVE, RELIEF 1

24 1175-OOP WASHER, LOCK 5/16 PLATED 6

CABLE, BATTERY#6-GAUGE 25
25 1204-OOP 1
LONG

26 1205-OOP CABLE BAT.BCB-6-2 RED-3/8 EYE 1

27 1211-OOP COOLER 1

28 1213-OOP FITTING 1

29 1217-OOP PLUG 1/2" npt Hollow Hex Plug 1

30 1221-OOP BOLT, 1/4nc X 1/2 2

31 1250-OOP CLAMP, GAS LINE 3

32 1266-OOP FITTING #4501-1212 3

33 1324-OOP BOLT, 3/8nc X 1 20

34 5541-OOP 5/16 U-NUT 4

35 1366-OOP BOLT, 5/16nc X 1 6

36 3136-OOD CABLE 1/16" X 8.00" 2

37 1418-OOP FITTING #2083-4-4-S 1

38 1423-OOP STRAP 1

39 1436-OOP BOLT 7/16ncX1 1/4 4

40 1472-OOP NUT 10 X 32 2

CAP, HYD. TANK W/DIP STICK 12

41 1517-OOP 1
"R"

42 1612-OOP NUT 1/2 nc SELF LOCKING 2

43 1625-OOP WASHER, LOCK 10 5

44 1662-OOP FITTING #PGH 4X4 1

45 1871-OOP BOLT 3/8nc X 1 1/4 FULL THREAD 2

46 1891-OOP FITTING #4601-16-12 1

22 Part No. 14-MAN-33, Rev. 2-1115 E.H. Wachs

 Parts Lists and Drawings:

ITEM P/N DESCRIPTION QTY

47 1908-OOD AXEL 1

48 1926-OOP CLAMP, HOSE IDEAL #5012 8

49 1935-OOP FITTING #4501-12-8 1

50 1938-OOP BOLT 5/16nc X 1 1/4 4

51 1740-OOP NUT 7/16 4

52 1958-OOD MANIFOLD 1

53 1961-OOP STOP / THROTTLE 1

54 2057-OOP BOLT 1/4ncX 1 1/2 TAP 4

55 2096-OOP FITTING PLUG #2082-12S 1

COVER COUPLER #NR-37 BRUN-

56 2241-OOP 1
NING

57 2303-OOP BOLT 1/2NC X 1 1/4 2

58 2365-OOP GRIP HANDLE 2

59 2490-OOP FITTING #6400-1010 1

60 2512-OOP COVER COUPLER #NR-50 1

61 2651-OOP BUMPER, HOOD 2

COUPLER HYD. #FF371 8FP NPT

62 5552-OOP 1
F

COUPLER HYD. #FF372 8FP NPT

63 5553-OOP 1
M

64 2739-OOP FITTING #2502-4-4 1

65 5626-OOP FITTING 4503-12-8 1

66 3074-OOP CLAMP SLEEVE 1/16 ALUM 4

67 3228-OOP FLOW METER 1

68 5090-OOP FITTING #2404-4-2 1

69 4118-OOP FITTING HYDRAULIC 4

70 4176-OOP CAP SCREW 11

71 4436-OOP VALVE CONTROL 15 GPM 1

72 5548-OOP THROTTLE CABLE 1

73 4760-OOD MOUNT GAUGE 2

74 4843-OOP TIRE SOLID RUBBER 16" 2

75 4897-OOD ANGLE MANIFOLD MNT 1

76 5072-OOP CRIMP CLAMP 3/16 2

E.H. Wachs Part No. 14-MAN-33, Rev. 2-1115 23

HCM-D23 Hydraulic Power Unit

ITEM P/N DESCRIPTION QTY

GAUGE PRESSURE FLANGE MNT

77 5245-OOP 1
3000PSI

78 5246-OOP BOLT SHCS SS #6-32 X 1/2" 3

79 5247-OOP NUT HEX SS #6-32 3

80 5471-OOW TANK HYDRAULIC 1

81 5472-OOW TANK FUEL 1

82 5473-OOW MOUNT AXLE 2

83 5474-OOW FOOT 1

84 5475-OOD PANEL ACCESS 1

85 5476-OOD SPACER SIDE PANEL 2

86 5477-OOW FRAME TOP 1

87 5478-OOW FRAME BASE 1

88 5479-OOD GRILL 1

89 5480-OOD SPACER MOTOR MOUNT 1

90 5481-OOW CONTROL PANEL S12 1

91 5482-OOD RIGHT SIDE PANEL 1

92 5483-OOD LEFT SIDE PANEL 1

93 5484-OOW HANDLE RIGHT 1

94 5485-OOW HANDLE LEFT 1

95 5486-OOD SPACER HANDLE 2

96 5487-OOD PLATE HANDLE OUTTER 2

97 5488-OOD PLATE HANDLE INNER 2

98 5491-OOP HOIST RING 1

ENGINE DIESEL KOHLER

99 5492-OOP 1
KDW1003

100 5493-OOP PUMP ADAPTOR SAE 2A 1

101 5494-OOP PUMP HYDRAULIC 9 TOOTH 1

102 5495-OOP HOSE SUCTION -16 X 7" 1

103 5496-OOP FUEL LINE 3/16 X 17.50" 1

104 5497-OOP HOSE RETURN -12 X 16.50" 1

105 5498-OOP HOSE -8 -8MPT-8FJ90 X 15-1/2" 1

106 5499-OOP HOSE -8 -8FJ -10FJ X 15-3/4" 1

107 5500-OOP HOSE -8 -8FJ -8FJ90 X 13-1/2" 1

108 5501-OOP HOSE -4 -4FJ -4FJ90 X 13-1/2" 1

24 Part No. 14-MAN-33, Rev. 2-1115 E.H. Wachs

 Parts Lists and Drawings:

ITEM P/N DESCRIPTION QTY

109 5623-OOP FITTING TEE -8F 1

110 5503-OOP HOSE RETURN 3/4" X 21" 1

111 5504-OOP HOSE RETURN 3/4 X 48" 1

112 5505-OOP FUEL CAP 1

113 5506-OOP CLIP PIN 5/16 X 1-3/4" 1

114 5509-OOD ENGINE MOUNT FRONT 1

115 5511-OOP HOSE RETURN -12 X 21" 1

116 5512-OOP HOSE FUEL 1/4" X 9.50" 2

117 5518-OOW MODIFY MUFFLER 1

118 5534-OOP DRAIN VALVE 1/4 NPT BARB 1

MOUNT ENGINE CONTROL

119 5549-OOD 2
PANEL

120 5550-OOD BRACE MUFFLER 1

CONTROL PANEL SUPPLIED W/

121 N/A
ENGINE

122 1285-OOP HOUR METER 1

123 1350-OOP WASHER FLAT 1/2" 2

1852-OOP BOLT 12MM X 30 2

124
1349-OOP WASHER LOCK 1/2 2

125 5597-OOP SPARK ARRESTER 1

126 1759-OOP ADAPTER -8 ORB -8MJ 1

127 5624-OOP UNION -8 ORB 2

128 5625-OOP FITTING -8 OR -12 HOSE 90 DEG 1

E.H. Wachs Part No. 14-MAN-33, Rev. 2-1115 25

HCM-D23 Hydraulic Power Unit

26 Part No. 14-MAN-33, Rev. 2-1115 E.H. Wachs

 Parts Lists and Drawings:

E.H. Wachs Part No. 14-MAN-33, Rev. 2-1115 27

HCM-D23 Hydraulic Power Unit

28 Part No. 14-MAN-33, Rev. 2-1115 E.H. Wachs

 Chapter 5, Ordering Information

Chapter 5

Ordering Information

In This Chapter
To place an order, request service, or get more detailed
information on any E.H. Wachs products, call us at one of ORDERING REPLACEMENT
PARTS
the following numbers:
REPAIR INFORMATION
U.S. 800-323-8185 WARRANTY INFORMATION
International: 847-537-8800
RETURN GOODS ADDRESS
You can also visit our Web site at:

www.ehwachs.com

ORDERING REPLACEMENT PARTS

When ordering parts, refer to the drawings and parts lists on
the following pages. Please provide the part description and
part number for all parts you are ordering.

REPAIR INFORMATION
Please call us for an authorization number before returning
any equipment for repair or factory service. We will advise
you of shipping and handling. When you send the equip-
ment, please include the following information:
• Your name/company name
• Your address
• Your phone number
• A description of the problem or the work to be done.

E.H. Wachs Part No. 14-MAN-33, Rev. 2-1115 29

HCM-D23 Hydraulic Power Unit

Before we perform any repair, we will estimate the work

and inform you of the cost and the time to complete it.

WARRANTY INFORMATION
Enclosed with the manual is a warranty card. Please fill out
the registration card and return to E.H. Wachs. Retain the
owner’s registration record and warranty card for your
information.

RETURN GOODS ADDRESS

Return equipment for repair to the following address.

E.H. Wachs
600 Knightsbridge Parkway
Lincolnshire, Illinois 60069 USA

30 Part No. 14-MAN-33, Rev. 2-1115 E.H. Wachs