Instalación, Operación y Mantenimiento Polipasto LX1 LX3

LX ELECTRIC CHAIN HOIST
INSPECTION AND MAINTENANCE

HOIST UNIT (LX1/LX3)
65656defgh
Street Crane Company Limited reserves the right to alter or amend the details given in this publication without prior notification.
© Street Crane Company Limited
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LX1/LX3 HOIST INTRODUCTION
This manual has been carefully prepared to assist you in the installation, maintenance and safe operation of the
Street Crane equipment as described in the manual. It is in the interest of all parties involved with the use of this
equipment to ensure that procedures are followed efficiently and safely.
Before installing, using or starting any maintenance work on the hoist study this manual carefully. Obtain a
complete understanding of the hoist and its controls in order to ensure the safe and efficient use of the hoist.
Ensure that all persons involved in the operation are suitable qualified and trained in its safe operation.
Provided that the recommended operation, maintenance and lubrication procedures are followed, you will
maximise the Hoists life expectancy and have trouble free service.
Anyone working with or on the equipment should also be aware of their relevant responsibilities under the
Factories Act, the Health and Safety at Work Act 1974 and Lifting Operations and Lifting Equipment Regulations
(LOLER) 1998. The user has the responsibility for ensuring that the equipment is properly inspected and
maintained and is safe to use.
NOTE : Other national regulations may apply for other countries.
In Great Britain codes of practice exist for the “Safe Use of Cranes”. This standard, BS 7121, also covers inspection,
testing and examination. The user should be familiar with its contents and it is advisable to have a copy of this
standard kept alongside this manual. BS 7121 covers the following subjects:‐
 Safe systems of work

 Management of the lifting operation
 Planning of the lifting operation, risk assessments and method statements
 Selection and duties of personnel and their minimum attributes
 Maintenance of cranes
 Inspection, Testing and Examination
In addition, management and supervision have an initial role to play in any safety programme by ensuring that:‐
 The equipment is suitable for the job intended

 The equipment has been thoroughly examined and is safe to use
 A safety procedure is adopted for emergency situations i.e. power failure
 A safe system of work is adopted for maintenance personnel
It should be emphasised that the safety advice and maintenance details included in this document should be made
available where they can be most effective. It is your responsibility to ensure that this information is
made available at THE PLACE OF WORK.
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LX1/LX3 HOIST
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LX1/LX3 HOIST CONTENTS
CONTENTS
1. GENERAL INFORMATION ................................................................................................................................ 8
1.1 SYMBOLS .......................................................................................................................................... 8
1.2 PERSONNEL – DEFINITIONS AND ATTRIBUTES ................................................................................. 8
1.3 MAINTENANCE SAFETY PROCEDURE................................................................................................ 8
1.4 MAINTENANCE AND INSPECTION ACCESS ....................................................................................... 9
1.5 WARRANTY / REPLACEMENT PARTS ................................................................................................ 9
1.6 PERIODIC TESTS ................................................................................................................................ 9
1.7 STORAGE .......................................................................................................................................... 9
1.8 TRAINING AND AFTER SALES SERVICE .............................................................................................. 9
2. DESCRIPTION OF EQUIPMENT ...................................................................................................................... 10
2.1 HOIST DESIGN / LAYOUT ................................................................................................................ 10
2.2 HOIST IDENTIFICATION ................................................................................................................... 11
2.3 HOIST NAMEPLATE ......................................................................................................................... 11
2.4 HOIST MODEL CODE ....................................................................................................................... 11
2.5 PROCEDURE FOR ESTIMATING REMAINING SERVICE LIFE ............................................................. 14
2.5.1 Record of Operating Performance ..................................................................................... 14
3. ASSEMBLY / INSTALLATION .......................................................................................................................... 15
3.1 ASSEMBLING THE HOIST / CHAIN COLLECTOR ............................................................................... 15
3.1.1 Assembling the chain collector (Chain Collector Bucket ‐ Standard) ................................. 15
3.1.2 Assembling the chain collector (Chain Collector Bag ‐ Type 110/112/113)....................... 15
3.1.3 Assembling the chain collector (Chain Collector Bag ‐ Type 118) ...................................... 15
3.1.4 Lubricating the chain ......................................................................................................... 16
3.1.5 Connection to the feed ...................................................................................................... 16
3.2 INSTALLATION OF THE PUSH/ELECTRIC TROLLEY ........................................................................... 17
3.2.1 Standard Headroom........................................................................................................... 17
3.2.2 Low Headroom................................................................................................................... 17
3.3 CROSS TRAVEL LIMIT SWITCHES..................................................................................................... 19
3.3.1 Limit Switch Type E100E .................................................................................................... 19
3.3.2 Limit Switch Type 7101 ...................................................................................................... 20
3.3.3 Limit Switch Type 7551 ...................................................................................................... 21
4. OPERATING / SAFETY INSTRUCTIONS ........................................................................................................... 22
4.1 INTENDED USE................................................................................................................................ 22
4.2 DAILY PRE‐USE INSPECTIONS (AT THE START OF EACH DAY/SHIFT) .............................................. 22
4.3 DUTIES OF THE OPERATOR / SAFE HOISTING PRACTICES .............................................................. 22
4.4 HAND SIGNALS ............................................................................................................................... 24
4.5 PENDANT OPERATING INSTRUCTIONS ........................................................................................... 25
4.5.1 Legend Nomenclature........................................................................................................ 25
4.5.2 Switch ON .......................................................................................................................... 25
4.5.3 Emergency Stop ................................................................................................................. 25
4.5.4 Push button operation ....................................................................................................... 26
4.6 LEAVING THE HOIST UNATTENDED ................................................................................................ 26
4.7 POWER FAILURE ............................................................................................................................. 26
5. OPERATIONAL TEST ..................................................................................................................................... 27
5.1 LIFTING TEST................................................................................................................................... 27
5.2 TRAVEL TEST (ELECTRIC TROLLEY ONLY) ........................................................................................ 27
5.3 CLUTCH TEST .................................................................................................................................. 27
5.4 HOISTING LIMITS (WHERE FITTED) ................................................................................................. 27
5.5 BRAKE TEST .................................................................................................................................... 27
5.6 EMERGENCY STOP BUTTON TEST................................................................................................... 27
6. INSPECTION AND MAINTENANCE / PERIODICAL CHECKS............................................................................. 28
6.1 DAILY CHECKS ................................................................................................................................. 28

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CONTENTS LX1/LX3 HOIST
6.2 MONTHLY CHECKS.......................................................................................................................... 28

6.3 ROUTINE TESTS............................................................................................................................... 28
6.4 HOISTS THAT HAVE BEEN UNUSED FOR AN EXTENDED PERIOD .................................................... 28
6.5 REPORTING OF DEFECTS AND INCIDENTS ...................................................................................... 28
6.6 KEEPING OF RECORDS .................................................................................................................... 28
6.7 INSPECTION AND SERVICE SCHEDULE ............................................................................................ 29
7. LUBRICATION ................................................................................................................................................ 30
7.1 HOIST .............................................................................................................................................. 30
8. MAINTENANCE ............................................................................................................................................. 31
8.1 CLUTCH ADJUSTMENT / REPLACEMENT ........................................................................................ 31
8.1.1 Slipping Clutch / Overload ................................................................................................. 31
8.1.2 Hoist Clutch Adjustment (LX1) ........................................................................................... 31
8.2 REPLACING THE CLUTCH OR SPRING‐CUP (LX1 HOIST) .................................................................. 32
8.3 HOIST CLUTCH ADJUSTMENT (LX3A) .............................................................................................. 33
8.4 HOIST CLUTCH ADJUSTMENT (LX3B) .............................................................................................. 34
8.5 HOIST BRAKE ADJUSTMENT / REPLACEMENT ................................................................................ 35
8.5.1 Hoist Brake Components ................................................................................................... 35
8.5.2 Hoist Brake Data ................................................................................................................ 36
8.5.3 Brake Disc (Rotor) Spline ................................................................................................... 36
8.5.4 Checking / Adjusting the Air Gap ....................................................................................... 36
8.5.5 Changing the Brake Disc (brake rotor) / Inspecting the brake hub ................................... 37
8.6 TROLLEY DRIVE ‐ CONICAL BRAKE REPLACEMENT ......................................................................... 38
8.6.1 Procedure for replacement................................................................................................ 38
8.7 TROLLEY DRIVE – SIZE 6 BRAKE ADJUSTMENT / REPLACEMENT .................................................... 38
9. CHAIN CARE / REPLACEMENT ....................................................................................................................... 39
9.1 INSPECTING THE CHAIN.................................................................................................................. 39
9.2 CHAIN REPLACEMENT .................................................................................................................... 39
9.2.1 1 Fall Hoists ........................................................................................................................ 39
9.2.2 2 Fall Hoists ........................................................................................................................ 40
9.3 REMOVING THE CHAIN STOP ......................................................................................................... 41
9.3.1 Chain Stop Removal / Replacement .................................................................................. 41
9.4 DETACHING THE HOOK BLOCK FROM THE CHAIN ......................................................................... 41
9.4.1 1 Fall Hoists ........................................................................................................................ 41
9.4.2 2 Fall Hoists ........................................................................................................................ 41
10. LOAD HOOK INSPECTION .............................................................................................................................. 42
11. HOISTING LIMITS .......................................................................................................................................... 43
12. FAULT FINDING ............................................................................................................................................. 44
13. TECHNICAL DATA .......................................................................................................................................... 45
13.1 50HZ CE HOISTS .............................................................................................................................. 45
13.2 60HZ HOISTS ................................................................................................................................... 46
13.3 CHAIN COLLECTOR SELECTION ....................................................................................................... 47
14. SPARE PARTS................................................................................................................................................. 48
14.1 LX1 SPARES ..................................................................................................................................... 48
14.1.1 LX1 Hoist .......................................................................................................................... 48
14.2 LX3 SPARES ..................................................................................................................................... 50
14.2.1 LX3 Hoist (Version A) ....................................................................................................... 50
14.2.2 LX3 Hoist (Version B)........................................................................................................ 52
14.3 TROLLEY .......................................................................................................................................... 54
14.3.1 Electric Trolley (Standard Headroom).............................................................................. 54
14.3.2 Electric Trolley (Low Headroom)...................................................................................... 56
15. HOIST MAINTENANCE LOG ........................................................................................................................... 58
15.1 CHAIN INSPECTION LOG ................................................................................................................. 58
15.2 LOAD HOOK INSPECTION LOG ........................................................................................................ 59
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LX1/LX3 HOIST CONTENTS
15.3 PERIODIC TESTS .............................................................................................................................. 60

15.4 RECORD OF REPLACEMENT PARTS ................................................................................................. 62
15.5 NOTES ............................................................................................................................................. 64
FIGURES
Figure 1 – Hoist Layout (LX1) ...................................................................................................................................... 10
Figure 2 – Hoist Layout (LX3A) .................................................................................................................................... 10
Figure 3 – Hoist Layout (LX3B) ................................................................................................................................... 10
Figure 4 – LX Hoist Nameplate .................................................................................................................................... 11
Figure 5 – Collector Bucket (Standard) ....................................................................................................................... 15
Figure 6 – Collector Bag (Type 110/112/113) ............................................................................................................. 15
Figure 7 – Collector Bag (Type 118) ............................................................................................................................ 15
Figure 8 – Push/Electric Trolley (Standard Headroom)............................................................................................... 18
Figure 9 – Push/Electric Trolley (Low Headroom)....................................................................................................... 18
Figure 10 – Cross Travel Limit (Roller Type) ................................................................................................................ 19
Figure 11 – Cross Travel Limit (Cruciform Type) ......................................................................................................... 20
Figure 12 – Recommended Hand Signals.................................................................................................................... 24
Figure 13 – Clutch Adjustment (LX1) .......................................................................................................................... 31
Figure 14 – Clutch Assembly (LX1) .............................................................................................................................. 32
Figure 15 – Clutch Adjustment (LX3A) ........................................................................................................................ 33
Figure 16 – Clutch Adjustment (LX3B) ........................................................................................................................ 34
Figure 17 – Hoist Brake (LX1) ...................................................................................................................................... 35
Figure 18 – Hoist Brake (LX3) ...................................................................................................................................... 35
Figure 19 – Hoist Brake Components.......................................................................................................................... 35
Figure 20 – Checking Hoist Brake Air Gap ................................................................................................................... 36
Figure 21 – Adjusting the Hoist Brake Air Gap ............................................................................................................ 36
Figure 22 – Inspecting the Brake Disc ......................................................................................................................... 37
Figure 23 – Trolley Drive Conical Brake ...................................................................................................................... 38
Figure 24 – Chain links ................................................................................................................................................ 39
Figure 25 – Position of weld (chain links) ................................................................................................................... 39
Figure 26 – Chain Replacement (1 Fall) ...................................................................................................................... 40
Figure 27 – Chain Replacement (2 Fall) ...................................................................................................................... 40
Figure 28 – Chain Stop (Block Type)............................................................................................................................ 41
Figure 29 – Chain Stop (Spring Type) .......................................................................................................................... 41
Figure 30 – Hook Block Removal (1 Fall) ..................................................................................................................... 41
Figure 31 – Hoisting Limit ........................................................................................................................................... 43
Figure 32 – Hoist Exploded View (LX1) ....................................................................................................................... 48
Figure 33 – Hoist Exploded View (LX3 Version ‘A’) ..................................................................................................... 50
Figure 34 – Hoist Exploded View (LX3 Version ‘B’) ..................................................................................................... 52
Figure 35 – Trolley Exploded View (Standard Headroom) .......................................................................................... 54
Figure 36 – Trolley Exploded View (Low Headroom) .................................................................................................. 56

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GENERAL INFORMATION LX1/LX3 HOIST
1. GENERAL INFORMATION
1.1 SYMBOLS
1 WARNING – This symbol draws attention to the possible injury or risk of life.
2 WARNING OF ELECTRICAL POTENTIAL – This symbol is found on electrical enclosures. These should only be
opened by qualified persons or suitably instructed personnel.
3 WARNING OF SUSPENDED LOAD – This symbol warns of the risk to life and limb from standing under a
suspended load.
1.2 PERSONNEL – DEFINITIONS AND ATTRIBUTES

The user should ensure that the person carrying out any task has such appropriate practical and theoretical
knowledge and experience of the equipment in question as will enable them to perform the task safely and
recognise any hazards associated with the work. They should be physically and mentally fit and trained in Safe
Hoisting Practices and the use of safety and access equipment. No work of any kind should be authorised to
persons who are under the influence of narcotics, alcohol or medication, which affects their ability to react.
Hazards can only be minimised by care, common sense and being alert at all times.
Various personnel can be involved in the lifting operation, installation and inspection and maintenance of the
equipment, supervisors, coordinators, operators, slingers, signallers, erectors and maintenance personnel. The
duties of these personnel and their minimum attributes are defined in BS 7121‐1:2006. Also, ISO 15513 gives
competency requirements for crane drivers (operators), slingers, signallers and assessors. In the text of this
manual the following definitions apply:‐
User – person or organisation that has control of both the lifting operation and the hoist operator and has the
responsibility to ensure the equipment is properly maintained and thoroughly examined by a competent
person.
Competent Person – person who has such practical and theoretical knowledge and mechanical and / or
electrical experience of the hoist and the equipment used in the lifting operation which enables them to
detect defects or weaknesses and to assess their importance in relation to the safety and continued use of
the lifting equipment.
Operator ‐ trained person who is operating the hoist for the purpose of positioning loads.
1.3 MAINTENANCE SAFETY PROCEDURE
When personnel are required to work on the hoist for inspection, maintenance or other reasons, a system should
be in operation to ensure that they are not endangered by movement of the equipment and that a secure working
place is provided. Personnel should follow such a procedure. Where no formal procedure exists, Street Crane
recommends the following:‐
1. On commencing any maintenance work on the hoist:‐
2. Obtain the necessary authorisation / permit to work.
3. Park the hoist in a designated maintenance position, clear of any personnel.
4. Follow the appropriate health and safety regulations and procedures.
5. Remove any loads or attachments from the hook and ensure that the bottom block is suitably supported
to prevent accidental runaway.
6. Disconnect the mains switch and safeguard against unauthorised powering up, by placing locks and
warning notices in the appropriate positions.
Some maintenance procedures are more effectively performed with power to the equipment. If work
2 has to be carried out on live parts, an additional competent person must be available to actuate the
power isolating switch in an emergency. Ensure that there is an effective manner of communication
between personnel.
7. To avoid injuries, use only insulated tools and equipment.
8. On completion of any maintenance work, ensure all fixings, guards, covers, drip trays, etc. are replaced.

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LX1/LX3 HOIST GENERAL INFORMATION
1.4 MAINTENANCE AND INSPECTION ACCESS

The equipment itself may have no provision for maintenance access or it may be fitted with full or partial
maintenance access platforms. Where no or only partial access has been provided on the equipment, separate or
additional access equipment will be required to service some of the components. These components should be
accessed via a secure, mobile or temporary structure e.g. tower scaffold, self‐standing stair platforms, scissor‐lift
or cherry picker. All access equipment should be assembled and operated by trained personnel in accordance with
the manufacturer’s instructions following the appropriate health and safety regulations and procedures.
The following should be considered when choosing the most appropriate type of maintenance access equipment.
 Floor space available for the access equipment.
 Working height above floor level.
 Number of personnel who require access at high level.
 Total weight of any parts to be removed / replaced.
1.5 WARRANTY / REPLACEMENT PARTS

The warranty will become invalid if the instructions for installation, operation and maintenance instructions
contained in this manual are not followed.
Where replacement components are required use only genuine Street Crane parts. Modifications to the hoist or
any of its mechanisms should not be carried out without the approval of Street Crane Company Limited. Failure to
adopt these recommendations will invalidate the warranty and could result in an unsafe condition.
Please dispose of electrical and electronic equipment in an approved and environmentally friendly manner.
1.6 PERIODIC TESTS

The hoist must be inspected by a competent person at least once a year. The competent person may consider
shorter periods to be more appropriate depending on the duty of the hoist. Record the results of the test in the
hoist log book.
1.7 STORAGE
If the hoist is to be placed in storage for any period of time ensure that:‐
 The hoist is covered and stored indoors in a heated building.
 Pack the hoist clear of the floor. Raise the bottom block to its top position and ensure that no chain links
are damaged.
 Ensure all electrical switches are turned to the OFF position.
 Always fully inspect the hoist before installing and putting into service.
1.8 TRAINING AND AFTER SALES SERVICE

If required, Street Crane Company are able to provide trained service technicians to assist in inspection and
maintenance procedures and provide operator training.

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DESCRIPTION OF EQUIPMENT LX1/LX3 HOIST
2. DESCRIPTION OF EQUIPMENT
The LX series hoist is of the electrically driven chain type. The hoist has a maximum load that it is permitted to lift.
This is referred to as the Rated Capacity or Safe Working Load (SWL). The rated capacity is clearly marked on the
hoist nameplate.
2.1 HOIST DESIGN / LAYOUT

1. Chain Hoist 4. Bottom Block
2. Chain Bucket 5. Hook
3. Chain 6. Electric Trolley
Figure 1 – Hoist Layout (LX1)
Figure 2 – Hoist Layout (LX3A) Figure 3 – Hoist Layout (LX3B)

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LX1/LX3 HOIST DESCRIPTION OF EQUIPMENT
2.2 HOIST IDENTIFICATION

Each individual hoist and its component parts/sizes can be identified by utilising the information on the hoist
nameplate and model code in conjunction with the technical data tables in section 13.
2.3 HOIST NAMEPLATE

Each LX hoist is fitted with a nameplate which identifies the characteristics of that particular hoist. The nameplate
is located on the hoist and contains the following information:
 The hoist model code
 The manufacturers name
 The serial number
 The year of manufacture
 Hoist classification
 Hoist capacity (SWL)
 Hoist speed
The information on the nameplate will be required when ordering replacement parts and when assessing the
remaining service life of the hoist. Further information on the hoist model code can be found in section 2.4.
Figure 4 – LX Hoist Nameplate

2.4 HOIST MODEL CODE
The hoist model code is built up of different characters which identify individual components on the hoist. An
example and break‐down of each part of the code is given below.
The hoist model code complete with other information on the hoist nameplate (see 2.3) will be required when
ordering replacement parts and when assessing the remaining service life of the hoist.

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HOIST TYPE: LX01 or LX03
NUMBER OF FALLS OF CHAIN: 1 or 2
HOIST VERSION: A or B
HOIST DUTY: M5 (M4 only on some models)
SAFE WORKING LOAD kg/(lb):

LX01: 0125 125 (276)
0250 250 (552)
0500 500 (1103)
1000 1000 (2205)
LX03: 1000 1000 (2205)
1500 1500 (3308)
2000 2000 (4410)
2500 2500 (5513)
3000 3000 (6615)
3200 3200 (7056)
4000 4000 (8820)
5000 5000 (11025)
HOIST SPEED (*varies with frequency):

50Hz m/min 004 4
(single speed) 005 5
006 6
007 7
008 8
012 12
014 14
016 16
50Hz m/min 083 0.8/3
(dual speed) 014 1/4
015 1.2/5
028 2/8
312 3/12
314 3.5/14
60Hz m/min (ft/min) 004 4.5 (14.8)

(single speed) 004 4.8 (15.7)
004 4.9 (16)
006 6.6 (21.7)
007 7.2 (23.6)
008 8.1 (26.6)
008 8.4 (27.5)
009 9.2 (30.2)
009 9.6 (31.5)
010 10.1 (33.1)
014 14.4 (47.2)
014 14.5 (47.6)
018 18.3 (60)
020 20.1 (65.6)
60Hz m/min (ft/min) 083 0.8/3.4 (2.6/11.2)
(dual speed) 093 0.9/3.7 (3/12.1)
014 1.1/4.5 (3.6/14.8)
014 1.2/4.8 (3.9/15.7)
015 1.2/5 (3.9/16.4)
015 1.3/5.2 (4.3/17)
015 1.4/5.7 (4.6/18.7)
028 2.2/8.8 (7.2/28.9)

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LX1/LX3 HOIST DESCRIPTION OF EQUIPMENT
029 2.4/9.6 (7.9/31.5)

029 2.5/9.8 (8.2/32.1)
314 3.6/14.4 (11.8/47.2)
418 4.6/18.3 (15.1/60)
HOIST SPEED CODE: 1 Single Speed

2 Dual Speed
RANGE: 0 Models with no traverse motion or

(Dependent on hoist type) Low headroom hoists made to order
1 LX1 up to 160mm
LX3 up to 200mm
2 LX1 up to 200mm
LX3 up to 300mm
3 LX1 up to 300mm
SUPPLY POTENTIAL: 230 230V (±10%) AC

380 380V (±10%) AC
400 400V (±10%) AC
460 460V (+10 / ‐6%) AC
575 575V (+10 / ‐6%) AC
SUPPLY FREQUENCY (Hz): 50 50Hz (±1%)

60 60Hz (±1%)
COMPLIANCE: E European directives (CE)

U North America
D Canada (CSA) Metric
B Brazil
CONTROL POTENTIAL: 1 110V AC

4 48V AC
MAX AMBIENT TEMPERATURE: 5 50ºC
HOIST CONSTRUCTION: 00F Eye Suspension

00H Hook Suspension
0CS Push Travel
0CE Electric Travel
0CM Hand Geared Travel
CER Low Headroom Electric Travel
CSR Low Headroom Push Travel
TRAVERSE SPEED: 000 No traverse motion

50Hz m/min 007 7
(single speed) 014 14
(dual speed) 714 7/14
60Hz m/min (ft/min) 008 8.5 (27.8)

(single speed) 017 17 (55.7)
(dual speed) 817 8.5/17 (27.8/55.7)
TRAVERSE SPEED CODE: 0 No traverse motion

1 Single Speed
2 Dual Speed
HEIGHT OF LIFT m (ft): 03 ‐ 40 3 to 40 (9.8 to 131.2)

(varies with hoist model; see datasheets specific to hoists. Two digit code eg 03 equals 3m)

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2.5 PROCEDURE FOR ESTIMATING REMAINING SERVICE LIFE

The following gives a procedure for estimating the remaining service life of the hoist.
The hoist is classified into groups (M4 and M5) according to the desired service life and the conditions of loading
(L1 to L4) to which it will be subjected.
1. Calculate or estimate the state of loading for the hoist (L?). If detailed information on the loading
conditions is available, the competent person may be able to calculate the state of loading accurately by
following the guidelines given in BS 466, FEM 1.001 or EN/ISO4301. If such information is not available
then the competent person can estimate the state of loading using following descriptive guidelines.
L1 (light) Mechanisms subjected very rarely to their maximum load

and normally to very light loads.
L2 (moderate) Mechanisms occasionally subjected to their maximum
load and normally to rather light loads.
L3 (heavy) Mechanisms frequently subjected to their maximum load
and normally to loads of medium magnitude.
L4 (very heavy) Mechanisms regularly subjected to their maximum load.
2. Ascertain the classification of the hoist (M?). The group classification of your equipment can be found on
the equipment nameplate (see section 2.3 for nameplate and 2.4 hoist model code).
3. Knowing the state of loading and the hoist classification, determine the life expectancy of the hoist
measured in hours from the following table.
Mechanism Classification
State of Loading M4 M5
L1 (light) 6300 12500
L2 (moderate) 3200 6300
L3 (heavy) 1600 3200
L4 (very heavy) 800 1600
2.5.1 Record of Operating Performance

The hoist user has a responsibility to ensure that the actual operating performance of the chain hoist is recorded
and documented in the Inspection Log (section 15.3) at least once a year. This record should be compared with
the expected service life as determined from the above procedure. When the meter reading approaches 95% of
the expected service life, the user should consider replacing the hoist or include a major overhaul as part of the
immediate maintenance procedure.
If meter reading exceeds the calculated service life, the life expectancy of the hoist has been exceeded and
the hoist should be taken out of service.
Example. A hoist with a design classification of M5 and a calculated / estimated state of loading of L2 has an
expected service life of 6300 hours.

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LX1/LX3 HOIST ASSEMBLY/INSTALLATION
3. ASSEMBLY / INSTALLATION
Prior to installing the hoist, ALWAYS ensure that the structure it is being suspended from is capable of carrying the
hoist AND its load, and has been certified to do so. Also make sure that the power supply being used complies
with that specified for the hoist.
Immediately report any damage which may have occurred during transit. Consult with the manufacturer / supplier
and repair the equipment before installation. Do not install damaged equipment. Use only original Street Crane
spare parts for repairs. Do not carry out any alterations or modifications to the hoist.
3.1 ASSEMBLING THE HOIST / CHAIN COLLECTOR

The hoist may be supplied with a variety of different chain collectors. The chain collector bucket/bag must be
fitted prior to commissioning. The hoist model code (2.4) can be used in conjunction with the table (section 13.3)
to ascertain the type of bucket used on each hoist.
3.1.1 Assembling the chain collector (Chain Collector Bucket ‐ Standard)
1 Position the chain collector bucket in such a way that the
hole corresponds with that of the hoist body; the bevel
must be facing backwards.
2 Insert the chain evenly.
3 Carefully feed the chain into the bucket ‐ to avoid
irregular bunching, NEVER insert all the chain in together.
4 Insert the screw and secure with the nut to the relevant
hole at the edge of the central body.
Figure 5 – Collector Bucket (Standard)
3.1.2 Assembling the chain collector (Chain Collector Bag ‐ Type 110/112/113)
1 Position the chain collector bag under the hoist to enable
collection of the chain.
3 Carefully feed the chain into the bag ‐ to avoid irregular
bunching, NEVER insert all the chain in together.
4 Insert the screw and secure with the nut to the bracket at
the end of the hoist body.
Figure 6 – Collector Bag (Type 110/112/113)

3.1.3 Assembling the chain collector (Chain Collector Bag ‐ Type 118)
1 Position the chain collector bag (see Figure 7) to enable
collection of the chain.
3 Carefully feed the chain into the bag ‐ to avoid irregular
bunching, NEVER insert all the chain in together.
4 Attach the chain collector to the trolley spacer bar using
the washers and spacers provided. Secure the spacer bar
to the trolley frame assembly. Allow the collector bag to
rest at the side of the hoist to enable chain collection.
Figure 7 – Collector Bag (Type 118)

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ASSEMBLY/INSTALLATION LX1/LX3 HOIST
Once the hoist is fully assembled to the supporting structure, it is considered by the current legislation as a new
machine and is, therefore, subject to testing of the entire system.
3.1.4 Lubricating the chain

Smear the chain with industrial oil or gear oil in order to prevent wear of the chain itself and the load sprocket (see
section 7.1).
3.1.5 Connection to the feed

Ensure that the hoist is compatible to the line voltage of the installation and if necessary perform the relevant
modifications to adapt it. The hoists’ power feed supply should be provided from a suitable fused and isolatable
supply minimum cable size 1.5mm. The isolator should be mounted in an accessible place as close to the hoist as
possible. The fourth wire, with a yellow‐green insulating sheath, must be connected to the earth terminal situated
inside the electrical board and then connected to the earth system.
If used with an incorrect voltage, the hoist can suffer serious damage. Ensure that the line voltage
2 corresponds to that required, (voltage indicated on the hoist plate.)

D3064_D
3.2 INSTALLATION OF THE PUSH/ELECTRIC TROLLEY

The hoist may be fitted with a push or electric trolley. The trolley is either standard or low headroom. Figure 8
(Standard Headroom) and Figure 9 (Low Headroom) identify trolley type.
3.2.1 Standard Headroom

1.
The trolley should be set with a 3‐4mm gap between the flange of the beam and the hoist trolley wheel
flanges.
2. To set the width, add or subtract an even number of spacers (B) from either side of the hoist.
3. Adjust the trolley load bar (C) and spacer bar (H) as required to ensure the trolley side plates (A) are
parallel.
4. Ensure the hoist is positioned in the centre of the trolley and the spacers (B) are fitted evenly on the
trolley load bar.
NOTE: Hoist fitting on the trolley load bar may differ between LX1 and LX3 hoists.
5. Lift up the hoist and install on the beam.
6. Check all bolts and nuts (D) and (E) for correct tightness.
7. If utilising a power travel trolley, fit the correct limit trips to the lifting beam to allow the travel limits to
operate.
8. Check the operation of the hoist on the beam.
9. Lubricate the trolley gears with a suitable open gear lubricant.
3.2.2 Low Headroom

The low headroom trolley is manufactured individually to suit a specific runway beam flange width.
1. The trolley should be set with a 3‐4mm gap between the flange of the beam and the hoist trolley wheel
flanges.
2. Ensure the hoist is positioned in the centre of the trolley load bars (2 off).
3. Open the trolley out by removing/slackening the nuts (E) on one side of the spacer bars (H) and slide back
the two side plates (A).
NOTE: Hoist fitting on the trolley load bar may differ between LX1 and LX3 hoists.
4. Lift up the hoist and install on the beam.
5. Check all bolts and nuts (D) and (E) for correct tightness.
6. If utilising a power travel trolley, fit the correct limit trips to the lifting beam to allow the travel limits to
operate.
7. Check the operation of the hoist on the beam.
8. Lubricate the trolley gears with a suitable open gear lubricant.

Page 17 of 68
Figure 8 – Push/Electric Trolley (Standard Headroom)
Ref Description Ref Description

A Side plate E Spacer bar nut
B Spacer F Control panel (Electric Trolley only)
C Trolley load bar G Trolley wheel
D Load bar nut H Spacer bar
Figure 9 – Push/Electric Trolley (Low Headroom)

D3064_D
3.3 CROSS TRAVEL LIMIT SWITCHES

Cross Travel limit switches are normally used to indicate the position of the hoist. The LX hoist cross travel limit
switches are of either the roller, or cruciform type.
3.3.1 Limit Switch Type E100E

The E100E type limit is of the roller type. When the switch comes into contact with a limit deflector, the limit
actuates, stopping the cross travel motion.
Figure 10 – Cross Travel Limit (Roller Type)
Standard Setup
Once tripped then the relative motion will stop.
When the limit is tripped, normal operation is available in the opposite direction to that which caused the switch
to operate. Once the hoist has moved away from the limit deflector, the limit switch will reset, and that motion
will return to perform its original function.
The limit deflector should be positioned to enable the limits to actuate at the desired point.
To ensure reliable operation of the switch, the roller limit head should not impact with any obstruction, with the
exception of the limit deflector. Care should also be taken when positioning the limit deflector, making sure it will
actuate at the correct point, and not impact upon any objects other than the roller limit head. Failure to comply
with this may result in permanent damage to the switch/hoist.
When setting the point of operation for the limit switch, account should be taken of the cross travel speed and the
stopping distance. The point of operation should be set to allow a fully loaded hoist to stop from fast speed before
reaching the required position. After setting, the correct operating position of the switch should be proven.
Limit Deflector Gradient/Speed Guide
Cross Travel Speed Gradient Setting

V (m/min)
1‐14 60‐90O
15‐17 60

Page 19 of 68
3.3.2 Limit Switch Type 7101

The 7101 type limit is of the cruciform type. The switch is operated by a striker peg, which rotates an operating
arm as it comes into contact with it.
Figure 11 – Cross Travel Limit (Cruciform Type)
Standard Setup
Once tripped then the relative motion becomes operable in slow speed only.
Optional Setup
Once tripped then the relative motion will stop.
On each of the above, when the limit is tripped, normal operation is available in the opposite direction to that
which caused the switch to operate. Once the crane/hoist has passed back through the limit switch, re‐setting it,
that motion will return to perform its original function.
To ensure reliable operation of the switch, the dimension from the edge of the striker peg to the centre line of the
horizontal arm should be as shown above. The striker pegs should be located so that the switch is not rotated
more than 90° in any one direction. Failure to comply with this will result in permanent damage to the switch.
When setting the point of operation for the limit switch, account should be taken of the hoist speed and the
stopping distance. The point of operation should be set to allow a fully loaded hoist to stop from fast speed before
reaching the required position. After setting, the correct operating position of the switch should be proven.
Contacts

D3064_D
3.3.3 Limit Switch Type 7551

The 7551 limit switch is normally used either as a position indicator or for end of travel detection of a crane/hoist.
The switch is operated by a striker peg, which rotates an operating arm as it comes into contact with it.
Standard Operation
Once the crane/hoist has tripped the first stage of the limit, then that motion becomes operable in slow speed
only. When the second stage of the limit switch is tripped then that motion will stop. At both the first and second
stages of tripping, normal operation is available in the opposite direction to that which caused the switch to
operate.
Setup
To ensure reliable operation of the switch, the dimension from the edge of the striker peg to the centre line of the
horizontal arm should be as shown above. The striker pegs should be located so that the switch is not rotated
more than 180° in any one direction. Failure to comply with this will result in permanent damage to the switch.
When setting the point of operation for the limit switch, account should be taken of the crane/hoist speed and
stopping distance. The point of operation should be set, allowing a fully loaded crane/hoist to operate the switch
before reaching the required position. After setting, operate the related motion to ensure that the switch
operates correctly at the required position.
Contacts

Page 21 of 68
OPERATION / SAFETY LX1/LX3 HOIST
4. OPERATING / SAFETY INSTRUCTIONS
4.1 INTENDED USE

The hoist is designed for lifting, moving and lowering loads, up to the rated capacity of the equipment, by means of
a hook or other similar load handling device. The equipment should not be modified or any additions made
without the approval of Street Crane Co Ltd.
 The equipment is not intended for transporting any persons either suspended in a basket from the hoist.
 The hoist is not intended for pulling loads at an angle and not for towing or dragging loads along the floor.
The hoist is designed for lifting a load in a vertical path only.
 Ensure that the hoist is always operated within its rated capacity (SWL). The weight of any lifting gear
should be taken into account when assessing the load on the hoist. It may also be necessary to allow for
any adhesion between the load and its supports.
Overloading can lead to a possible failure of some of the load carrying parts. Overloading the hoist
1 may start a defect, which could lead to future failure even at less than the rated capacity.
 Do not use the hoist for pulling loads loose, i.e. pulling components from moulds and always make
necessary allowances for any adhesion between the load and its supports.
 The end of travel limits, (hoist or travel), are not intended to be a regular method of stopping the motion.
They are safety devices and they should be approached with caution.
4.2 DAILY PRE‐USE INSPECTIONS (AT THE START OF EACH DAY/SHIFT)

Part of the hoist operator’s training should be to make them aware of potential malfunctions requiring
adjustments or repairs and the need to bring these to the attention of the competent person for corrective action.
The hoist and associated equipment should undergo daily visual and functional checks to ensure that they operate
correctly. These can be executed by the operator from floor level.
In the event of a malfunction of equipment or unusual occurrences, the operator should immediately
1 REPORT the fault(s) to the competent person. The hoist should be taken out of service until the
fault(s) have been rectified by the appropriately qualified personnel.
1. Ensure that a “Men Working Overhead” or a “Permit to Work” is not in force.
2. Check all round visibility and carefully note both permanent and temporary hazards.
3. Check that the chain has not been displaced. The chain should be free from defects.
4. Check the safety latch on the hook for damage.
5. Check that no electrical equipment is exposed to contamination by oil, grease, water or dirt.
6. Check that any audible and visual warning devices operate correctly.
7. Carry out the Operational Test (see section 5).
8. Check the operation of any travel and / or traverse limit switches.
Do not use ANY limit switch as a regular method of stopping the motion. They are intended as
1 emergency devices and are for the safety of personnel.
9. Check the operation of the hoist brake. To do this lift a load clear of the ground and release the
pushbutton. The hook should remain in position with no run‐back.
4.3 DUTIES OF THE OPERATOR / SAFE HOISTING PRACTICES
At the start of each working day or shift, carry out the daily pre‐use checks. Do not work with any hoist if any
defects are found which may compromise safety.
The following information serves as a guide for safe hoisting practices and an operator adhering to these will
quickly find that he / she is able to work both smoothly and quickly, without prejudicing safety and equipment.
1. Know where the safety, fire and first aid equipment is located and how to use it.
2. Ensure that no one is working on the track or where they could be struck by the hoist.
3. Before using the hoist make a full visual inspection to ascertain that the equipment is in good working
order, paying particular attention to the chain and hook. Refer to Daily pre‐use inspections.
4. Do not use the hoist for anything other than its intended purpose.
5. Ensure the hoist is properly maintained and that all the necessary examination and maintenance records
are up to date.
6. All relevant accident prevention, safe lifting and slinging procedures should be obeyed.
7. Constantly monitor all hoist movements and be ready to activate the emergency stop should any
abnormal circumstances arise. Be especially aware of instances where the hoist may fail to stop when
the push button/joystick is released or if the hoist moves unexpectedly.

D3064_D
LX1/LX3 HOIST OPERATION / SAFETY
8. Always operate the hoist with care and consideration. Care should be taken to avoid the swinging of
loads.
9. Ensure that the SWL data plates are clearly visible to the operator at all times.
10. Centre the hoist over the load before lifting. Do not side pull as this can damage the hoist and endanger
the operator.
11. Do not lift a load unless you can see it is securely slung with “suitable” lifting tackle.
Lifting tackle should only be deemed “suitable” if in accordance with LOLER 98.
1 (Other national regulations may apply).
12. Always gently ‘inch’ the hoist into the load.
Running into the load at full hoist speed imposes excessive overloads on the hoist and could result in
1 failure of parts and/or supporting structure.
13. Do not ‘inch’ the hoist unnecessarily. Excessive stopping and starting causes high temperatures in the
motor and brake and may result in overheating or burnout of the component if continued to excess.
14. Do not try and move in the opposite direction until the hoist has come to a complete stop.
Do not stand below a suspended load or allow any other personnel to do so.
3
15. Prior to operating the travel or traverse motion, the operator should make personnel aware of
approaching loads using audible warnings where necessary.
Do not move the loads over the heads of other personnel.
3
16. Do not run the hoist into the travel stops at full speed. Ensure that the rubber buffer is in place and not
damaged.
17. Ensure that adequate clearance is maintained between the load or lifting attachment and the hoist
structure.
18. Ensure that you can see the hook or load clearly at all times or are receiving signals from someone who
can. Ensure that both parties know the full meaning of the hand signals for operating the hoist. See
diagram below for recommended hand signals.
19. Do not continue to travel or traverse once the hoist has come to a stop against the endstops. This will
cause localised damage to the rail or runway beam.
20. Never leave a load suspended in the air unsupervised.
21. Do not park the hoist over fumes, steam or dangerous processes. For outdoor hoists, park in a sheltered
area where possible.
22. Do not leave outdoor hoists unattended for long periods without applying the storm anchors.

Page 23 of 68
4.4 HAND SIGNALS
Figure 12 – Recommended Hand Signals

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LX1/LX3 HOIST OPERATION / SAFETY
4.5 PENDANT OPERATING INSTRUCTIONS

The pendant is fitted with pushbuttons, these are spring applied, which when released will return to the neutral
position, the motion will stop and the relevant brake will automatically apply.
4.5.1 Legend Nomenclature

A legend corresponding to the direction of motion is located next to each of the pushbuttons.
4.5.1.1 Pendant controls:

 Hoist motions: ( and ).
 Traverse motion: ( and ).
 Emergency Stop: Twist‐Release Red Pushbutton (EMG. STOP).
4.5.2 Switch ON
1. Establish power supply to the conductors via the main isolator (this may be located on a wall or
supporting column).
2. Release the EMERGENCY STOP button on the controller.
4.5.3 Emergency Stop

Before starting work it is imperative to check the correct operation of the emergency stop button. It is
1 important that the operator is constantly aware and monitoring all hoist movements and ready to
activate the emergency stop should any abnormal circumstances arise or situations occur that may
endanger the safety of personnel working in the vicinity. Be especially aware of instances where the
hoist may fail to stop when the push button / joystick is released or the hoist starts or moves
unexpectedly.
1. Depressing the EMERGENCY STOP push button will cause all motions to stop and all brakes to engage.
2. The emergency stop will lock all controls in the OFF position.
3. If the button is used in an emergency stop situation, ensure that any faults are reported and rectified
before re‐establishing the power supply.
4. Twist to release the EMERGENCY STOP button. No functions will be operative until the emergency stop is
unlatched.

Page 25 of 68
4.5.4 Push button operation

1. The operating controls (push button) must never be mechanically blocked in an ON position.
2. All opposing functions are mechanically interlocked e.g. hoist function cannot be operated at the same
time as the lower function.
3. Control pendants can be fitted with either single (single stage) or dual pressure (two stage) pushbuttons
to control hoist motions. For push button operation depress the required pushbutton and the hoist will
move in the corresponding direction.
 Select the direction of motion required.
SINGLE SPEED MOTION DUAL SPEED MOTION
Single speed hoists have single pressure Dual speed hoists have double pressure buttons.
buttons.
Standard Speed. To operate standard Slow Speed. To operate slow speed of a dual speed motion,
speed of a single speed motion, press press the button in to the first stage.
the button fully in.
Fast Speed. To operate fast speed of a dual speed motion, press
the button fully in (i.e. to the second stage).
Change Speed from Fast to Slow. To change from fast speed to

slow speed, release pressure on pushbutton completely and then
engage first stage pressure. The motion will first stop and then
continue at slow speed.
4. To maintain the selected motion the pushbutton must be held depressed. Releasing the push button will
stop the motion.
5. Press the EMERGENCY STOP pushbutton if no further actions are to be taken.
4.6 LEAVING THE HOIST UNATTENDED

It is essential that a hoist operator is present when a load is suspended from a hoist. When the hoist
3 is left unattended, even for a short period, it is essential that:‐
1. The hoist is parked away from any local sources of heat, fumes, condensation or damp conditions.
2. Any slings or lifting tackle have been removed from the hook and the hook is raised to a safe position.
3. The Pendant control : ‐
 Should be left in a safe location.
 Must always be turned OFF by pressing the EMERGENCY STOP button.
4. For long periods and for out‐of‐service conditions, switch the mains isolator to the OFF position.
5. For outdoor hoists, attach the storm anchors.
4.7 POWER FAILURE

The appointed person should establish a safe operating procedure in the event of a power failure. If the appointed
person does not have such a procedure the following is recommended: ‐
1. Press the EMERGENCY STOP button.
2. Switch OFF the power supply to the hoist at the main isolator until the electrical supply is restored.
3. If a load is suspended from the hoist, fence off a safe area immediately below / around the load and clear
all personnel from that area.
 Fence off and clear all personnel from the area under the load.
 Follow the appropriate Health and Safety regulations and procedures.
When the electrical supply is restored, re‐establish the hoist power supply, lower the load, then carry out the daily
pre‐use inspections (see section 4.2).

D3064_D
LX1/LX3 HOIST OPERATIONAL TEST
5. OPERATIONAL TEST
This test should be made before use of the hoist and at the start of every day.
5.1 LIFTING TEST

Switch on the power to the hoist with the isolator and then turn the emergency stop button in order to release it.
Press the UP or DOWN button on the pendant to check the direction of the hoist. The movement of the chain
should correspond with what is indicated on the pendant button.
5.2 TRAVEL TEST (ELECTRIC TROLLEY ONLY)

Press the button LEFT or RIGHT on the pendant to verify that the trolley runs in the correct direction.
5.3 CLUTCH TEST

Press the UP button on the pendant until the bottom block reaches the hoist body. The motor should continue to
run with the clutch running. Repeat the same manoeuvre pressing the button DOWN to lower the hook until the
chain stop comes up against the hoist body. In both cases check that the hoist motor continues to run and the
clutch slips. For hoists with hoisting limits this test requires the limits to be linked out and should be carried out by
a competent person (section 1.2).
5.4 HOISTING LIMITS (WHERE FITTED)

Press button UP on the pendant until the bottom block/spring stopper touches the chain limit flap (see Figure 31 /
section 11). This will activate the upper limit switch and stop the hoist.
5.5 BRAKE TEST

With a small load of 20kg operate the DOWN and UP several times to check the correct operation of the hoist and
brake. When either button is released the hoist should stop and the load held without slipping.
Repeat the above with the SWL of the hoist, again the load should be held without slipping.
5.6 EMERGENCY STOP BUTTON TEST

Press the UP or DOWN pushbutton and then the EMERGENCY STOP button to check that the hoist stops and
remains stopped until it is released. Repeat with the process with other pushbutton.
If any buttons are non‐functional the hoist should not be used, and Street Crane Company should be
1 contacted.

Page 27 of 68
INSPECTION / MAINTENANCE LX1/LX3 HOIST
6. INSPECTION AND MAINTENANCE / PERIODICAL CHECKS
To ensure that your hoist continues to be safe in operation and operates as efficiently as possible, a regular
planned inspection and preventative maintenance programme of the equipment is essential. Preventative
maintenance, including lubrication, should be undertaken at pre‐set intervals, depending on the hoist duty, with
the objective of keeping the equipment in a serviceable condition.
6.1 DAILY CHECKS

 Carry out daily check procedure (see section 4.2).
6.2 MONTHLY CHECKS

 Carry out daily check procedure (see section 4.2).
 Ensure that the pins of the hoist carrying the trolley are in good condition (are not bent or loose).
 Inspect the trolley plates to ensure that they are not out of shape.
 Inspect the chain (see 9.1) and hook (section 10).
6.3 ROUTINE TESTS

Depending on the conditions of use (see 2.5), the chain hoist and its supporting structure must be tested by an
expert as required and at least once a year. Consult the manufacturer if in doubt. Record results of tests in the
Inspection Log.
6.4 HOISTS THAT HAVE BEEN UNUSED FOR AN EXTENDED PERIOD

In cases where the hoist has been out of use for an extended period of time (6‐12 months) the user should ensure
that the competent person specifies a special programme of pre‐use checks. The extent of the checks depends on
the length of time the hoist has been out of service and the location of the hoist during that period.
As a minimum the pre‐use checks should include the daily pre‐start inspections mentioned above plus the
following:‐
1. Check chain for signs of corrosion / degradation and damage and that there is still adequate lubricant.
Check the entire length of the chain.
2. Check for corrosion on the structure and mechanisms.
3. Check for damage and missing components or legends.
4. Check the brake disc, remove cover, coils and clean the brake.
Test every motion for several minutes without load and then repeat the test with a load ensuring all brakes work
satisfactorily.
6.5 REPORTING OF DEFECTS AND INCIDENTS

The competent person should have a recognised procedure for reporting defects and incidents. The procedure
should include the immediate notification of the following:‐
1. Any defects found during the daily checks.
2. Defects found at any other time.
3. Incidents or accidents, however slight.
4. Shock loads however they occur.
5. Dangerous occurrences or reportable incidents.
6.6 KEEPING OF RECORDS

Accurate recording of the hoist performance can provide useful information in regulating maintenance procedures
and control of replacement stock. In the hoist maintenance logs (section 15), record the date and reason for
replacement, each time a component is replaced.

D3064_D
LX1/LX3 HOIST INSPECTION / MAINTENANCE
6.7 INSPECTION AND SERVICE SCHEDULE

Inspection Period
Item Inspection Criteria Before first Daily Routine
Commissioning Inspection
Hoist Brake Function test   
Check Air Gap 
Slipping Clutch Function test  
Chain Visual check   
Lubricate   
Measure for wear 
Chain bucket Check attachment  
Chain Stop / Spring Check for distortion and wear 
Hook / Bottom block Visual check   
Check return wheel roller 
bearing
Loadhook Check bearing   
Check safety catch operation   
Check for distortion and wear 
Controls Function test   
Condition of power supply 
Suspension eye / hook Check for distortion and wear 
Chain hoist Theoretical service life 
Traverse Brake Function Test   
Traverse Drive (Conical) Check Friction Lining for wear 
Traverse Drive (Size 6) Check Air Gap 

Page 29 of 68
LUBRICATION LX1/LX3 HOIST
7. LUBRICATION
7.1 HOIST
Before commissioning the hoist ensure that the full length of chain is lubricated thoroughly.
1
Component Lubricant Method of Application Characteristics Quantity

Hoist gearbox Factory filled / Sealed for life*
Chain Engine oil Apply directly to chain using SAE viscosity grade – 20W‐50 As Req’d
a brush, swab or spray. Density @ 15°C – 0.896
Return wheel in Engine oil Apply directly to gearwheel SAE viscosity grade – 20W‐50 As Req’d
bottom block using a brush, swab or Density @ 15°C – 0.896
(2 fall only) spray.
Trolley Wheels Gear Apply directly to gearwheel Heavy Black Fluid As Req’d
Compound using a brush, swab or Specific Gravity 1.15
spray. Timken OK load 60 lbs
Viscosity @ 40OC 1000‐1300 cSt
Viscosity @ 100OC 450‐550 cSt
*If the hoist gearbox is disassembled then the lubricant should be replaced as follows:
Hoist Type Lubricant Characteristics Quantity
LX1 Roloil LITEX EP1 Grease Lithium soap thickened grease containing a 150g
rust/oxidation inhibitor and EP additive.
(125kg to 500kg)
NLGI Grade 1
LX1 Roloil LITEX EP1 Grease Penetration Consistency 310‐340 200g
Dropping Point >180° C
(1000kg to 2000kg)
Viscosity: 445 cSt @ 40°C
445 cSt @ 100°C
LX3A Mobil Gear 600 XP 460 Gear oil, ISO Viscosity Grade 460 400ml
460 mm²/s @ 40ºC
LX3B Mobil Gear 600 XP 460 30.6 mm²/s @ 100ºC 500ml

D3064_D
LX1/LX3 HOIST MAINTENANCE
8. MAINTENANCE
8.1 CLUTCH ADJUSTMENT / REPLACEMENT

8.1.1 Slipping Clutch / Overload
The slipping clutch is used to prevent the hoist from lifting a load in excess of the rated capacity (safe working
load).
NOTE: The clutch is pre‐set at the factory prior despatch. It may require adjusting after a long period under
severe operating conditions. Any adjustments must be carried out by authorised service personnel. Correct
operation of the slipping clutch can be determined by checking that the hoist raises no more than 1.25 x safe
working load (SWL).
Setting of the slipping clutch requires power to the hoist unit to be switched ON. All work must be
1 carried out with extreme care. Suitable safety precautions should be made to ensure that other
motions are not accidentally activated.
8.1.2 Hoist Clutch Adjustment (LX1)

1 Remove the four socket head cap screws from the hoist body cover (non hoist motor / panel side).
2 Remove hoist body cover and counterbalance.
Remove cover carefully as counterbalance weight is inside.
1
3 Adjust the slipping clutch tension using the central adjusting nut so that the hoist is able to lift the safe
working load (SWL) of the hoist plus 25%. The clutch should just start to slip at this capacity.
4 Replace the counterweight, body cover and screws.
Figure 13 – Clutch Adjustment (LX1)

Page 31 of 68
MAINTENANCE LX1/LX3 HOIST
8.2 REPLACING THE CLUTCH OR SPRING‐CUP (LX1 HOIST)

1. Isolate the hoist unit.
2. Remove the four socket head cap screws from the hoist body cover (non hoist motor / panel side).
3. Remove hoist body cover and counterbalance.
Remove cover carefully as counterbalance weight is inside.
1
4. Unscrew and remove the adjusting nut.
5. Withdraw the washer, cup springs, clutch disc and old clutch plate.
6. Using the new clutch disc, re assemble in reverse order.
7. Adjust the clutch.
8. Replace the counterweight, body cover and screws.
Figure 14 – Clutch Assembly (LX1)

D3064_D
8.3 HOIST CLUTCH ADJUSTMENT (LX3A)

1. Isolate the hoist.
2. Remove the six socket head cap screws and withdraw the electrical cover.
3. Remove electrical back plate fixings and withdraw the electrical panel sufficient to expose the adjusting
nut. Support panel where necessary.
NOTE: Depending on tools available the locknut and clutch adjusting nuts may be accessible without removing
the electrical panel.
4. Adjust the slipping clutch tension using the adjusting nut.
5. Replace electrical panel where necessary.
6. Replace electrical panel cover and fixings.
7. Re‐connect power supply to the hoist.
8. Test the slipping clutch. The hoist should be set able to lift the safe working load (SWL) plus 25%.
The clutch should just start to slip at this capacity.
9. Where further adjustment is necessary, repeat steps 4‐8 above.
Electrical cover Electrical panel
Clutch adjusting
nut
Figure 15 – Clutch Adjustment (LX3A)

Page 33 of 68
8.4 HOIST CLUTCH ADJUSTMENT (LX3B)

1. Remove adjustment screw cap to the right of the hoist motor to expose clutch adjustment screw.
2. Adjust the slipping clutch tension so that the hoist is able to lift the safe working load (SWL) of the hoist
plus 25%. The clutch should just start to slip at this capacity.
3. Replace the adjustment screw cap.
Adjustment Clutch
screw cap adjusting
screw
Figure 16 – Clutch Adjustment (LX3B)

D3064_D
8.5 HOIST BRAKE ADJUSTMENT / REPLACEMENT

The main hoist brake is a spring applied disc brake. The brake is electro‐magnetically released by the application
of DC to the brake coil in the stator.
Before adjusting the brake or changing the disc, raise the bottom block to the top position.
1 Disconnect the power supply to the hoist.
To maintain a safe and efficient braking action, regular inspection of the brake is essential. When inspecting the
brake, particular attention should be made to checking the air gap and the condition of the spline on the brake hub
& brake disc.
Figure 17 – Hoist Brake (LX1) Figure 18 – Hoist Brake (LX3)
8.5.1 Hoist Brake Components
Figure 19 – Hoist Brake Components
Ref Description Ref Description

1 Armature plate 3 Assembly screws
2 Stator 4 Adjustment tubes

Page 35 of 68
8.5.2 Hoist Brake Data
Hoist Brake Size 6 8 10 12

Nominal air gap ‘a’ (mm) (+0.1, ‐0.05mm) 0.2 0.2 0.2 0.3
Maximum air gap ‘a’ (mm) 0.5 0.5 0.5 0.75
Maximum rotor thickness (mm) 6.0 7.0 9.0 10.0
Minimum rotor thickness (mm) 4.5 5.5 7.5 8.0
Rotor outside diameter (mm) 60 77 95 115
Maximum adjustment / admissible wear (mm) 1.5 1.5 1.5 2.0
Tightening torque of assembly fixings (Nm) 2.8 5.5 9.5 9.5
Before adjusting the brake or changing the disc, lower the hook to a suitable level (floor or platform)
1 and allow it to rest on a solid support. Disconnect the power supply to the hoist and to the brake.
8.5.3 Brake Disc (Rotor) Spline

Check the brake disc and hub for wear on the spline teeth. The end of the spline can be viewed from the end of the
brake shaft. For a more detailed inspection the brake disc will have to be removed.
If the spline appears replace the brake disc and/or hub immediately.
8.5.4 Checking / Adjusting the Air Gap

The air gap ‘a’ (between the stator (2) and the armature plate (1)) should be checked in at least three positions
around the circumference of the brake using non‐magnetic feeler gauges. The air gap should not exceed the
maximum air gap figure given in the above table.
Figure 20 – Checking Hoist Brake Air Gap
Where adjustment is required, slacken the assembly screws (3). Adjust the air gap by turning the adjustment
tubes (4) until the nominal air gap ‘a’ is reached.
 If the air gap is too large, screw the three adjustment tubes (4) into the stator. If the air gap is too small,
screw the adjustment tubes out of the stator.
 NOTE : 1/6 turn adjusts the air gap by approx. 0.15mm
 Re‐tighten the assembly fixings to the recommended torque value (see table in 8.5.2).
 Re‐check the air gap and repeat the adjustment procedure if necessary.
 Test the brake for correct operation.
Figure 21 – Adjusting the Hoist Brake Air Gap

D3064_D
8.5.5 Changing the Brake Disc (brake rotor) / Inspecting the brake hub
The thickness of the brake disc can be measured using a vernier calliper without the need to remove the brake.
Disconnect the power supply. Measure between the mounting flange and the armature plate (Figure 22). If the
minimum thickness is below the figure given in the Hoist Brake Data table (8.5.2), the brake disc should be
replaced.
Figure 22 – Inspecting the Brake Disc
 Clean any brake dust from around the brake.

 Loosen the assembly fixings evenly and remove them taking care to support the brake body.
 Remove the brake body, taking note of its orientation.
 The brake rotor (brake disc) will now be exposed. Withdraw the brake rotor from its hub.
 Before replacing the brake disc, visually inspect the end of the key between the brake hub and shaft.
Check the condition of the spline on the brake hub and ensure there is no radial or rotational play
between either the new brake disc and the hub or the hub and the shaft. If the hub is damaged, worn or
play is apparent, the hub should be replaced. Before replacing, consult Street Crane.
 Ensure the face of the mounting flange is clean and free of any oil or grease. If the mounting flange is
worn or excessively scored it should be replaced. Consult Street Crane before replacing.
 Using a vernier calliper, measure both the new brake disc thickness and length of protrusion of the
adjustment tubes from the back of the brake.
 Calculate the distance between the stator and the armature plate as follows: ‐
Distance = Brake disc thickness + Nominal Air Gap ‘a’ – adjustment tube height
 The adjustment tubes should be unscrewed until the calculated distance between the stator and the
armature plate is reached.
 Slide the new brake disc (rotor) onto the hub.
 Replace the brake body in the same orientation as originally installed.
 Replace the assembly fixings and tighten to the torque value stated in the table (8.5.2).
 Check and adjust, where necessary, the nominal air gap ‘a’ (8.5.4).
 Re‐connect the brake supply and test the brake for correct operation before returning into service.

Page 37 of 68
8.6 TROLLEY DRIVE ‐ CONICAL BRAKE REPLACEMENT

The size of brake fitted to the electric trolley versions is identified in section 13. Where a “conical” brake is shown,
this indicates a brake which is released by the magnetic flux in the motor rotor (3) when power is applied to the
trolley motor. The brake is applied, by the spring (4) when the supply is removed from the motor. It does not
require any independent electrical supply.
There is no adjustment and replacement of the hub (1) is required when the friction lining (6) has worn.
8.6.1 Procedure for replacement
1. Remove brake cover, bearing and the attached friction plate (2).
2. Remove the hub (1 and 6) and spring (4).
3. Clean the motor shaft spline (5).
4. Replace the spring.
5. Fit new hub.
6. Replace cover with attached friction plate.
Figure 23 – Trolley Drive Conical Brake
8.7 TROLLEY DRIVE – SIZE 6 BRAKE ADJUSTMENT / REPLACEMENT

Refer to the instructions for the hoist brake size 6 (section 8.5).

D3064_D
LX1/LX3 HOIST CHAIN CARE/REPLACEMENT
9. CHAIN CARE / REPLACEMENT
Regular lubrication of a chain will, in general increase its life. The inspection and servicing intervals will vary
according to the local environment and the severity of use. A daily visual check on the chain will indicate whether
the chain requires lubricating. Soiled chains should be cleaned before oiling. Chains should be lubricated in the
relaxed condition to ensure that the oil flows into the joints.
9.1 INSPECTING THE CHAIN

A decision to replace the chain should take account of the following criteria:
 Chain length
 Surface damage
 Corrosion
Measure the pitch of the chain and ensure that the dimensions do not exceed those featured in the following
table. The chain should be pre‐tensioned slightly when measuring. If the dimensions exceed the allowable, the
chain should be replaced by a competent person, paying particular attention to the fit of the new chain on the load
sprocket. Using a gauge, carefully check the measurements indicated below by measuring 5 chain links (Figure 24).
Record the results in the chain inspection log (see 15.1).
The chain should also be replaced if there is any surface damage such as nicks, necking, or signs of corrosion.
Chain Pitch Link thickness Internal pitch “t” Length over 5

Diameter in joint “dm” links “l”
4 mm 12 mm Min. 3.6 mm Max. 8.4 mm Max. 42 mm
5 mm 15 mm Min. 4.5 mm Max. 10.5 mm Max. 52.5 mm
7 mm 22 mm Min. 6.3 mm Max. 15.7 mm Max. 78.5 mm
10 mm 28 mm Min. 9 mm Max. 19 mm Max. 95 mm
11 mm 31 mm Min. 9.9 mm Max. 31 mm Max. 155 mm
Figure 24 – Chain links
Only use original Street Crane Company spare parts on the hoist (see section 14)
1
9.2 CHAIN REPLACEMENT
Figure 25 – Position of weld (chain links)

9.2.1 1 Fall Hoists
1. Disassemble the chain collector bucket/bag from the hoist/trolley.
NOTE: The trolley spacer bar may need to be temporarily removed to access the collector bag on some models.
2. Remove the chain stop (see 9.3).
3. Hook link B to the end of the old chain.
4. Hook the new chain link to link B, ensuring new chain link weld faces outward (Figure 25).
5. Remove the block from the chain (see 9.4)
6. Feed the new chain through the guides and sprocket by pressing the DOWN pushbutton.
7. Stop the chain’s descent when a sufficient amount of the chain has accumulated on the load side (to
enable re‐attachment of the block).
8. Remove link B (and old chain).
Do not allow the chain to drop to the floor.
1
9. Fit block to new chain (see 9.4).
10. Assemble the chain stop to the last but one link at the free end of the chain (see 9.3).

Page 39 of 68
CHAIN CARE/REPLACEMENT LX1/LX3 HOIST
11. Feed chain into chain collector and reattach to hoist (see section 3.1).
12. Lubricate chain before use (as per section 7).
Figure 26 – Chain Replacement (1 Fall)

9.2.2 2 Fall Hoists
1. Disassemble the chain collector bucket/bag from the hoist/trolley.
NOTE: The trolley spacer bar may need to be temporarily removed to access the collector bag on some models.
2. Remove the chain stop (see 9.3).
3. Hook link B to the end of the old chain.
4. Hook the new chain link to link B, ensuring new chain link weld faces outward (Figure 25).
5. Feed the new chain through the guides and sprocket by pressing the DOWN pushbutton.
6. Stop the chain’s descent when a sufficient amount of the chain has accumulated on the load side (until
link B has passed through the bottom block sprocket, and is visible).
7. Un‐anchor old chain from hoist unit.
8. Remove link B (and old chain).
Do not allow the chain to drop to the floor.
1
9. Assemble the chain stop to the last but one link at the free end of the chain (see 9.3).
10. Anchor the load side end of the chain to the hoist unit.
11. Feed chain into chain collector and reattach to hoist (see section 3.1).
12. Lubricate chain and bottom block before use (as per section 7).
Figure 27 – Chain Replacement (2 Fall)

New chains should be lubricated before use.
1

D3064_D
LX1/LX3 HOIST CHAIN CARE/REPLACEMENT
9.3 REMOVING THE CHAIN STOP

The hoist is fitted with a chain stop on the loose end of the chain. The chain stop must be removed to replace the
chain.
9.3.1 Chain Stop Removal / Replacement

1. Remove the socket head capscrew(s)
2. Remove and replace the chain (as procedure 9.2)
3. Insert and tighten the socket head capscrew(s)
4. Ensure chain is secure in the chain stop.
Figure 28 – Chain Stop (Block Type) Figure 29 – Chain Stop (Spring Type)
9.4 DETACHING THE HOOK BLOCK FROM THE CHAIN

The hook block must be detached when replacing the chain (1 Fall only).
9.4.1 1 Fall Hoists

To detach the hook block from the chain:
1. Remove hook block Securing Pin
2. Remove hook block Securing Bar
3. Replace chain
4. Re‐assemble
9.4.2 2 Fall Hoists

The hook block does not need to be disassembled for chain replacement on the 2 fall hoist.
Figure 30 – Hook Block Removal (1 Fall)

Page 41 of 68
LOAD HOOK INSPECTION LX1/LX3 HOIST
10. LOAD HOOK INSPECTION
Ensure that the hook is not deformed. Measure the size of the hook and check that it is not worn. Replace if
otherwise. Permanent deformation measured from the hook opening must never exceed 0.25%, if this occurs
replace the hook immediately. Record the results in the load hook inspection log (section 15.2)
Capacity Kg M H B N
125 25 27 20 93
250 25 27 20 93
500 27 30 23 114
1000 36 38 29 132
2000 43 49 39 160
3000 45 57 48 182
4000 50 70 56 206
5000 50 70 56 206
1

D3064_D
LX1/LX3 HOIST HOISTING LIMITS
11. HOISTING LIMITS
Where hoisting limits are fitted, they are actuated by a rocking lever mechanism and the buffers fitted to the
bottom block and the chain near its end.
The image shows the LX3A version. To access the switches the motor housing must be removed.
ITEM QTY DESCRIPTION

1 1 LIMIT ROD
2 1 CHAIN LIMIT FLAP
3* 2 SOCKET HEAD CAP SCREW
4 2 EXTERNAL CIRCLIP
5 1 CHAIN FLAP LEVER
6 1 SOCKET HEAD CAP SCREW
7 1 BOTTOM LIMIT SWITCH
8 1 TOP LIMIT SWITCH
*NOT VISIBLE
Figure 31 – Hoisting Limit
The switches fitted to the LX3B are located in the electrical panel.

Page 43 of 68
FAULT FINDING LX1/LX3 HOIST
12. FAULT FINDING
Problem Possible Cause Remedy

The hoist does not move. A phase is missing Connect the wires in the box correctly
and ensure that the current is correct
A fuse is burnt out. Replace.
The brake is blocked. Disassemble it and clean it thoroughly

(this can occur after a 6/12 month
period of inactivity due to oxidation of
the brake lining).
The load drops The brake motor is worn out. Check and repair the motor.
The hoist does not lift the load Adjust the clutch.
The hoist does not stop The pendant control switch is Replace.
stuck.
Current is present on the hook The system is not insulated. Inspect the system thoroughly and
ensure that the system’s earthing is
correct.
The chain makes an abnormal The chain is dry. Lubricate chain.
noise
The load sprocket is worn out. Replace.
The trolley does not run on the The beam is tilted. Check and correct the tilt.
beam.
The beam is dirty with oil. Clean the trolley beam with a cloth.
1

D3064_D
LX1/LX3 HOIST TECHNICAL DATA
13. TECHNICAL DATA

13.1 50HZ CE HOISTS
Hoist Std. Trolley
SWL Chain brake Chain Max HOL with std. brake
Model code (kg) Type size size bucket bucket (m) size
LX011A‐M50125‐005‐1 125 LX1 4 6 1 6 CONICAL
LX011A‐M50125‐008‐1 125 LX1 4 6 1 6 CONICAL
LX011A‐M50125‐012‐1 125 LX1 4 6 1 6 CONICAL
LX011A‐M50125‐014‐2 125 LX1 4 6 1 6 CONICAL
LX011A‐M50125‐028‐2 125 LX1 4 6 1 6 CONICAL
LX011A‐M50125‐314‐2 125 LX1 4 8 1 6 CONICAL
LX011A‐M50250‐005‐1 250 LX1 4 6 1 6 CONICAL
LX011A‐M50250‐008‐1 250 LX1 4 6 1 6 CONICAL
LX011A‐M50250‐012‐1 250 LX1 5 6 1 6 CONICAL
LX011A‐M50250‐016‐1 250 LX1 5 6 1 6 CONICAL
LX011A‐M50250‐014‐2 250 LX1 4 6 1 6 CONICAL
LX011A‐M50250‐028‐2 250 LX1 5 6 1 6 CONICAL
LX011A‐M50250‐312‐2 250 LX1 5 6 1 6 CONICAL
LX011A‐M50500‐004‐1 500 LX1 5 6 1 6 CONICAL
LX011A‐M50500‐006‐1 500 LX1 5 8 1 6 CONICAL
LX011A‐M50500‐008‐1 500 LX1 5 8 1 6 CONICAL
LX011A‐M50500‐012‐1 500 LX1 5 8 1 6 CONICAL
LX011A‐M50500‐014‐2 500 LX1 5 6 1 6 CONICAL
LX011A‐M50500‐028‐2 500 LX1 7 6 2 3 CONICAL
LX012A‐M41000‐083‐2 1000 LX1 5 6 2 4.5 CONICAL
LX011A‐M51000‐004‐1 1000 LX1 7 8 2 3 CONICAL
LX011A‐M51000‐006‐1 1000 LX1 7 10 2 3 CONICAL
LX011A‐M51000‐008‐1 1000 LX1 10 10 4 3 CONICAL
LX011A‐M51000‐014‐2 1000 LX1 7 6 2 3 CONICAL
LX011A‐M51000‐028‐2 1000 LX1 10 10 4 3 CONICAL
LX031A‐M51000‐008‐1 1000 LX3A 10 10 4 3 CONICAL
LX031B‐M51000‐012‐1 1000 LX3B 10 12 5 8 CONICAL
LX031B‐M51000‐312‐2 1000 LX3B 11 12 5 7 CONICAL
LX031A‐M51000‐028‐2 1000 LX3A 10 10 4 3 CONICAL
LX031A‐M51500‐004‐1 1500 LX3A 10 10 4 3 CONICAL
LX031A‐M51500‐014‐2 1500 LX3A 10 10 4 3 CONICAL
LX031B‐M51500‐028‐2 1500 LX3B 10 10 5 8 CONICAL
LX031B‐M51500‐012‐1 1500 LX3B 10 12 5 8 CONICAL
LX031B‐M51500‐312‐2 1500 LX3B 11 12 5 7 CONICAL
LX012A‐M42000‐083‐2 2000 LX1 7 6 3 4 CONICAL
LX031A‐M52000‐004‐1 2000 LX3A 10 10 4 3 CONICAL
LX031B‐M52000‐008‐1 2000 LX3B 11 10 5 7 6
LX031A‐M52000‐014‐2 2000 LX3A 10 10 4 3 CONICAL
LX031B‐M52000‐028‐2 2000 LX3B 11 10 5 7 6
LX031B‐M52500‐008‐1 2500 LX3B 11 10 5 7 6
LX031B‐M52500‐028‐2 2500 LX3B 11 10 5 7 6
LX032B‐M53000‐004‐1 3000 LX3B 10 10 5 4 6
LX032B‐M53000‐014‐2 3000 LX3B 10 10 5 4 6
LX032B‐M53200‐004‐1 3200 LX3B 11 10 5 3.5 6
LX032B‐M53200‐014‐2 3200 LX3B 11 10 5 3.5 6
LX032B‐M54000‐004‐1 4000 LX3B 11 10 5 3.5 6
LX032B‐M54000‐014‐2 4000 LX3B 11 10 5 3.5 6
LX032B‐M55000‐004‐1 5000 LX3B 11 10 5 3.5 6
LX032B‐M55000‐014‐2 5000 LX3B 11 10 5 6.5 6

Page 45 of 68
TECHNICAL DATA LX1/LX3 HOIST
13.2 60HZ HOISTS

Max HOL Max HOL
Hoist Std. with std. with std. Trolley
SWL SWL Chain brake Chain bucket bucket brake
Model code (kg) (lb) Type size size bucket (m) (ft) size
LX011A‐M50125‐006‐1 125 276 LX1 4 6 1 6 20 CONICAL
LX011A‐M50125‐009‐1 125 276 LX1 4 6 1 6 20 CONICAL
LX011A‐M50125‐016‐1 125 276 LX1 4 6 1 6 20 CONICAL
LX011A‐M50125‐014‐2 125 276 LX1 4 6 1 6 20 CONICAL
LX011A‐M50125‐029‐2 125 276 LX1 4 6 1 6 20 CONICAL
LX011A‐M50125‐416‐2 125 276 LX1 4 8 1 6 20 CONICAL
LX011A‐M50250‐006‐1 250 551 LX1 4 6 1 6 20 CONICAL
LX011A‐M50250‐009‐1 250 551 LX1 4 6 1 6 20 CONICAL
LX011A‐M50250‐014‐1 250 551 LX1 5 6 1 6 20 CONICAL
LX011A‐M50250‐019‐1 250 551 LX1 5 6 1 6 20 CONICAL
LX011A‐M50250‐014‐2 250 551 LX1 4 6 1 6 20 CONICAL
LX011A‐M50250‐029‐2 250 551 LX1 5 6 1 6 20 CONICAL
LX011A‐M50250‐314‐2 250 551 LX1 5 6 1 6 20 CONICAL
LX011A‐M50500‐004‐1 500 1103 LX1 5 6 1 6 20 CONICAL
LX011A‐M50500‐007‐1 500 1103 LX1 5 8 1 6 20 CONICAL
LX011A‐M50500‐009‐1 500 1103 LX1 5 8 1 6 20 CONICAL
LX011A‐M50500‐014‐1 500 1103 LX1 5 8 1 6 20 CONICAL
LX011A‐M50500‐014‐2 500 1103 LX1 5 6 1 6 20 CONICAL
LX011A‐M50500‐029‐2 500 1103 LX1 7 6 2 3 10 CONICAL
LX012A‐M41000‐093‐2 1000 2205 LX1 5 6 2 4.5 15 CONICAL
LX011A‐M51000‐004‐1 1000 2205 LX1 7 8 2 3 10 CONICAL
LX011A‐M51000‐007‐1 1000 2205 LX1 7 10 2 3 10 CONICAL
LX011A‐M51000‐009‐1 1000 2205 LX1 10 10 4 3 10 CONICAL
LX011A‐M51000‐014‐2 1000 2205 LX1 7 6 2 3 10 CONICAL
LX011A‐M51000‐029‐2 1000 2205 LX1 10 10 4 3 10 CONICAL
LX031A‐M51000‐009‐1 1000 2205 LX3A 10 10 4 3 10 CONICAL
LX031A‐M51000‐029‐2 1000 2205 LX3A 10 10 4 3 10 CONICAL
LX031B‐M51000‐012‐1 1500 3308 LX3B 10 12 5 8 26 CONICAL
LX031B‐M51000‐314‐2 1500 3308 LX3B 11 12 5 7 23 CONICAL
LX031A‐M51500‐004‐1 1500 3308 LX3A 10 10 4 3 10 CONICAL
LX031A‐M51500‐014‐2 1500 3308 LX3A 10 10 4 3 10 CONICAL
LX031B‐M51500‐029‐2 1500 3308 LX3B 10 10 5 8 26 CONICAL
LX031B‐M51500‐012‐1 1500 3308 LX3B 10 12 5 8 26 CONICAL
LX031B‐M51500‐314‐2 1500 3308 LX3B 11 12 5 7 23 CONICAL
LX012A‐M42000‐093‐2 2000 4410 LX1 7 6 3 4 13 CONICAL
LX031A‐M52000‐004‐1 2000 4410 LX3A 10 10 4 3 10 CONICAL
LX031B‐M52000‐009‐1 2000 4410 LX3B 11 10 5 7 23 6
LX031A‐M52000‐014‐2 2000 4410 LX3A 10 10 4 3 10 CONICAL
LX031B‐M52000‐029‐2 2000 4410 LX3B 11 10 5 7 23 6
LX031B‐M52500‐009‐1 2500 5513 LX3B 11 10 5 7 23 6
LX031B‐M52500‐029‐2 2500 5513 LX3B 11 10 5 7 23 6
LX032B‐M53000‐004‐1 3000 6615 LX3B 10 10 5 4 13 6
LX032B‐M53000‐014‐2 3000 6615 LX3B 10 10 5 4 13 6
LX032B‐M53200‐004‐1 3200 7056 LX3B 11 10 5 3.5 11 6
LX032B‐M53200‐014‐2 3200 7056 LX3B 11 10 5 3.5 11 6
LX032B‐M54000‐004‐1 4000 8820 LX3B 11 10 5 3.5 11 6
LX032B‐M54000‐014‐2 4000 8820 LX3B 11 10 5 3.5 11 6
LX032B‐M55000‐004‐1 5000 11025 LX3B 11 10 5 3.5 11 6
LX032B‐M55000‐014‐2 5000 11025 LX3B 11 10 5 3.5 11 6

D3064_D
LX1/LX3 HOIST TECHNICAL DATA
13.3 CHAIN COLLECTOR SELECTION
Option 4. largest bucket or bag

Option 1. bucket or bag

Std. Chain bucket
Max HOL
with largest
Max HOL with bucket or
std. bucket Option 1. HOL Option 2. HOL Option 3. HOL bag
Model code 50 Hz CE Model code 60 Hz

Hoists Hoists m ft m ft m ft m ft m ft
LX011A‐M50125‐005‐1 LX011A‐M50125‐006‐1 1 6 19.7 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 9 29.5
LX011A‐M50125‐008‐1 LX011A‐M50125‐009‐1 1 6 19.7 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 9 29.5
LX011A‐M50125‐012‐1 LX011A‐M50125‐016‐1 1 6 19.7 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 9 29.5
LX011A‐M50125‐014‐2 LX011A‐M50125‐014‐2 1 6 19.7 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 9 29.5
LX011A‐M50125‐028‐2 LX011A‐M50125‐029‐2 1 6 19.7 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 9 29.5
LX011A‐M50125‐314‐2 LX011A‐M50125‐416‐2 1 6 19.7 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 9 29.5
LX011A‐M50250‐005‐1 LX011A‐M50250‐006‐1 1 6 19.7 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 9 29.5
LX011A‐M50250‐008‐1 LX011A‐M50250‐009‐1 1 6 19.7 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 9 29.5
LX011A‐M50250‐012‐1 LX011A‐M50250‐014‐1 1 6 19.7 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 9 29.5
LX011A‐M50250‐016‐1 LX011A‐M50250‐019‐1 1 6 19.7 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 9 29.5
LX011A‐M50250‐014‐2 LX011A‐M50250‐014‐2 1 6 19.7 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 9 29.5
LX011A‐M50250‐028‐2 LX011A‐M50250‐029‐2 1 6 19.7 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 9 29.5
LX011A‐M50250‐312‐2 LX011A‐M50250‐314‐2 1 6 19.7 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 9 29.5
LX011A‐M50500‐004‐1 LX011A‐M50500‐004‐1 1 6 19.7 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 9 29.5
LX011A‐M50500‐006‐1 LX011A‐M50500‐007‐1 1 6 19.7 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 9 29.5
LX011A‐M50500‐008‐1 LX011A‐M50500‐009‐1 1 6 19.7 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 9 29.5
LX011A‐M50500‐012‐1 LX011A‐M50500‐014‐1 1 6 19.7 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 9 29.5
LX011A‐M50500‐014‐2 LX011A‐M50500‐014‐2 1 6 19.7 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 2 9 29.5
LX011A‐M50500‐028‐2 LX011A‐M50500‐029‐2 2 3 9.8 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 3 8 26.2
LX012A‐M41000‐083‐2 LX012A‐M41000‐093‐2 2 4.5 14.8 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐
LX011A‐M51000‐004‐1 LX011A‐M51000‐004‐1 2 3 9.8 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 3 8 26.2
LX011A‐M51000‐006‐1 LX011A‐M51000‐007‐1 2 3 9.8 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 3 8 26.2
LX011A‐M51000‐008‐1 LX011A‐M51000‐009‐1 4 3 9.8 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 5 8 26.2
LX011A‐M51000‐014‐2 LX011A‐M51000‐014‐2 2 3 9.8 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 3 8 26.2
LX011A‐M51000‐028‐2 LX011A‐M51000‐029‐2 4 3 9.8 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 5 8 26.2
LX031A‐M51000‐008‐1 LX031A‐M51000‐009‐1 4 3 9.8 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 5 8 26.2
LX031A‐M51000‐028‐2 LX031A‐M51000‐029‐2 4 3 9.8 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 5 8 26.2
LX031B‐M51500‐012‐1 LX031B‐M51500‐012‐1 5 8 26.2 113 10 32.8 110 15 49.2 112 20 65.6 118* 40 131.2
LX031B‐M51500‐312‐2 LX031B‐M51500‐314‐2 5 7 23.0 113 9 29.5 110 12 39.4 112 20 65.6 118* 38 124.7
LX031A‐M51500‐004‐1 LX031A‐M51500‐004‐1 4 3 9.8 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 5 8 26.2
LX031A‐M51500‐014‐2 LX031A‐M51500‐014‐2 4 3 9.8 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 5 8 26.2
LX031B‐M51500‐028‐2 LX031B‐M51500‐029‐2 5 8 26.2 113 10 32.8 110 15 49.2 112 20 65.6 118* 40 131.2
LX031B‐M51500‐012‐1 LX031B‐M51500‐012‐1 5 8 26.2 113 10 32.8 110 15 49.2 112 20 65.6 118* 40 131.2
LX031B‐M51500‐312‐2 LX031B‐M51500‐314‐2 5 7 23.0 113 9 29.5 110 12 39.4 112 20 65.6 118* 38 124.7
LX012A‐M42000‐083‐2 LX012A‐M42000‐093‐2 3 4 13.1 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐
LX031A‐M52000‐004‐1 LX031A‐M52000‐004‐1 4 3 9.8 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 5 8 26.2
LX031B‐M52000‐008‐1 LX031B‐M52000‐009‐1 5 7 23.0 113 9 29.5 110 12 39.4 112 20 65.6 118* 38 124.7
LX031A‐M52000‐014‐2 LX031A‐M52000‐014‐2 4 3 9.8 ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ 5 8 26.2
LX031B‐M52000‐028‐2 LX031B‐M52000‐029‐2 5 7 23.0 113 9 29.5 110 12 39.4 112 20 65.6 118* 38 124.7
LX031B‐M52500‐008‐1 LX031B‐M52500‐009‐1 5 7 23.0 113 9 29.5 110 12 39.4 112 20 65.6 118* 38 124.7
LX031B‐M52500‐028‐2 LX031B‐M52500‐029‐2 5 7 23.0 113 9 29.5 110 12 39.4 112 20 65.6 118* 38 124.7
LX032B‐M53000‐004‐1 LX032B‐M53000‐004‐1 5 4 13.1 113 5 16.4 110 7.5 24.6 112 10 32.8 118* 20 65.6
LX032B‐M53000‐014‐2 LX032B‐M53000‐014‐2 5 4 13.1 113 5 16.4 110 7.5 24.6 112 10 32.8 118* 20 65.6
LX032B‐M53200‐004‐1 LX032B‐M53200‐004‐1 5 3.5 11.5 113 4.5 14.8 110 6 19.7 112 10 32.8 118* 19 62.3
LX032B‐M53200‐014‐2 LX032B‐M53200‐014‐2 5 3.5 11.5 113 4.5 14.8 110 6 19.7 112 10 32.8 118* 19 62.3
LX032B‐M54000‐004‐1 LX032B‐M54000‐004‐1 5 3.5 11.5 113 4.5 14.8 110 6 19.7 112 10 32.8 118* 19 62.3
LX032B‐M54000‐014‐2 LX032B‐M54000‐014‐2 5 3.5 11.5 113 4.5 14.8 110 6 19.7 112 10 32.8 118* 19 62.3
LX032B‐M55000‐004‐1 LX032B‐M55000‐004‐1 5 3.5 11.5 113 4.5 14.8 110 6 19.7 112 10 32.8 118* 19 62.3
LX032B‐M55000‐014‐2 LX032B‐M55000‐014‐2 5 3.5 11.5 113 4.5 14.8 110 6 19.7 112 10 32.8 118* 19 62.3
*Bag 118 attaches to trolley only

Page 47 of 68
SPARE PARTS LX1/LX3 HOIST
14. SPARE PARTS
14.1 LX1 SPARES

14.1.1 LX1 Hoist
Figure 32 – Hoist Exploded View (LX1)

D3064_D
LX1/LX3 HOIST SPARE PARTS
LX1 Hoist Parts Listing
D3064_D defgh
Page 49 of 68
14.2 LX3 SPARES

14.2.1 LX3 Hoist (Version A)
Figure 33 – Hoist Exploded View (LX3 Version ‘A’)

D3064_D
LX3 Hoist Parts Listing (Version A)
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Page 51 of 68
14.2.2 LX3 Hoist (Version B)
Figure 34 – Hoist Exploded View (LX3 Version ‘B’)

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LX3 Hoist Parts Listing (Version B)
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Page 53 of 68
14.3 TROLLEY
14.3.1 Electric Trolley (Standard Headroom)
Figure 35 – Trolley Exploded View (Standard Headroom)

D3064_D
Electric Trolley Parts Listing (Standard Headroom)

Page 55 of 68
14.3.2 Electric Trolley (Low Headroom)
Figure 36 – Trolley Exploded View (Low Headroom)

D3064_D
Electric Trolley Parts Listing (Low Headroom)

Page 57 of 68
HOIST MAINTENANCE LOG LX1/LX3 HOIST
15. HOIST MAINTENANCE LOG
15.1 CHAIN INSPECTION LOG

Inspected Length over 5
“t” “dm”
On: links Remarks
(mm) (mm)
By: (mm)
Page 58 of 68 defgh© Street Crane Co Ltd

D3064_D
LX1/LX3 HOIST HOIST MAINTENANCE LOG
15.2 LOAD HOOK INSPECTION LOG

Fitted
“M” “H” “B” “N”
On: Markings Remarks
(mm) (mm) (mm) (mm)
By:

Page 59 of 68
15.3 PERIODIC TESTS

HOIST SERIAL No
Estimated
Date Defects found Remedial actions Signature
Hours Run

D3064_D
PERIODIC TESTS (CONT’D)

HOIST SERIAL No
Estimated
Date Defects found Remedial actions Signature
Hours Run

Page 61 of 68
15.4 RECORD OF REPLACEMENT PARTS

HOIST SERIAL No
Estimated
Date Part description / Reason for replacement Signature
Hours Run

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RECORD OF REPLACEMENT PARTS (CONT’D)

HOIST SERIAL No
Estimated
Date Part description / Reason for replacement Signature
Hours Run

Page 63 of 68
15.5 NOTES
Page 64 of 68 defgh
D3064_D
NOTES (CONT’D)
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Page 65 of 68
LX1/LX3 HOIST
THIS PAGE IS INTENTIONALLY BLANK
Page 66 of 68 defgh
D3064_D
www.streetcrane.co.uk
65656def 565656565656565656565656565 65656565656565656565656565656565656565656565656

Street Crane Company Limited, Chapel‐en‐le‐Frith, High Peak SK23 0PH, UK
email: [email protected] web: www.streetcrane.co.uk
Telephone: +44 (0) 1298 812456
Certificate No. FM13635

Instalación, Operación y Mantenimiento Polipasto LX1 LX3

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Instalación, Operación y Mantenimiento Polipasto LX1 LX3

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LX ELECTRIC CHAIN HOIST

INSPECTION AND MAINTENANCE

 Safe systems of work

 The equipment is suitable for the job intended

D3064_D defgh © Street Crane Co Ltd

THIS PAGE IS INTENTIONALLY BLANK

D3064_D defgh © Street Crane Co Ltd

6.2 MONTHLY CHECKS.......................................................................................................................... 28

Page 6 of 68 defgh © Street Crane Co Ltd

15.3 PERIODIC TESTS .............................................................................................................................. 60

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1.2 PERSONNEL – DEFINITIONS AND ATTRIBUTES

Page 8 of 68 defgh © Street Crane Co Ltd

1.4 MAINTENANCE AND INSPECTION ACCESS

1.5 WARRANTY / REPLACEMENT PARTS

1.6 PERIODIC TESTS

1.8 TRAINING AND AFTER SALES SERVICE

D3064_D defgh © Street Crane Co Ltd

2.1 HOIST DESIGN / LAYOUT

Figure 1 – Hoist Layout (LX1)

Figure 2 – Hoist Layout (LX3A) Figure 3 – Hoist Layout (LX3B)

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2.2 HOIST IDENTIFICATION

2.3 HOIST NAMEPLATE

Figure 4 – LX Hoist Nameplate

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HOIST TYPE: LX01 or LX03

NUMBER OF FALLS OF CHAIN: 1 or 2

HOIST DUTY: M5 (M4 only on some models)

SAFE WORKING LOAD kg/(lb):

HOIST SPEED (*varies with frequency):

60Hz m/min (ft/min) 004 4.5 (14.8)

Page 12 of 68 defgh © Street Crane Co Ltd

029 2.4/9.6 (7.9/31.5)

HOIST SPEED CODE: 1 Single Speed

RANGE: 0 Models with no traverse motion or

SUPPLY POTENTIAL: 230 230V (±10%) AC

SUPPLY FREQUENCY (Hz): 50 50Hz (±1%)

COMPLIANCE: E European directives (CE)

CONTROL POTENTIAL: 1 110V AC

MAX AMBIENT TEMPERATURE: 5 50ºC

HOIST CONSTRUCTION: 00F Eye Suspension

TRAVERSE SPEED: 000 No traverse motion

60Hz m/min (ft/min) 008 8.5 (27.8)

TRAVERSE SPEED CODE: 0 No traverse motion

HEIGHT OF LIFT m (ft): 03 ‐ 40 3 to 40 (9.8 to 131.2)

D3064_D defgh © Street Crane Co Ltd

2.5 PROCEDURE FOR ESTIMATING REMAINING SERVICE LIFE

L1 (light) Mechanisms subjected very rarely to their maximum load

2.5.1 Record of Operating Performance

Page 14 of 68 defgh © Street Crane Co Ltd

3.1 ASSEMBLING THE HOIST / CHAIN COLLECTOR

Figure 6 – Collector Bag (Type 110/112/113)

Figure 7 – Collector Bag (Type 118)

D3064_D defgh © Street Crane Co Ltd

3.1.4 Lubricating the chain

3.1.5 Connection to the feed

Page 16 of 68 defgh © Street Crane Co Ltd