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PRODUCT DATA SHEET PRINT DATE 08/05/2003

1. GENERAL INFORMATION.
Product name: Xylan®
Product code: 1070
Recommended use: Organic solvent based, low friction coating for studbolts. Normally used over a
phosphate or other pretreatment to achieve up to 3000 hours salt spray resistance.
Typical applications: Threaded fasteners.
2. PRODUCT SPECIFICATIONS.
Theoretical solids: 25.52 - 43.26 % by weight 15.86 - 23.62 % by volume
Relative density: ( 23°C) >= 1.07 g / cm3 <= 1.36 g / cm3
Theoretical coverage @ 25 microns: 5.61 - 7.16 m2 / kg 6.34 - 9.45 m 2 / litre(s):
Viscosity, as shipped ( 23°C) 40 - 45 seconds in a BS 4 Viscosity cup
27 - 30 seconds in a DIN 4 Viscosity cup
34 - 38 seconds in a AFNOR 4 Viscosity cup
Flash point: >37.8 °C
Operating temperature: -195°C to +260°C - Continuous. -195°C to +285°C - Intermittent.
Dielectric Strength: 1.5 - 2.0 Kv/25µ
3. SUBSTRATE PREPARATION.
Final product quality and performance depends on careful substrate preparation. Contaminated substrates may
cause poor adhesion of the coatings or defects in the final dry film. Each item to be coated must be free of all
contaminants, e.g. oil, grease, detergent, rust and blast media. Substrate preparation should be based on the
design requirements of the part. If you are unsure which process is best suited to your needs please contact our
technical service department. The following are the recommended substrates and substrate preparation used with
this coating.
Substrates: Most common metals.
Substrate preparation: Degrease, gritblast and additional pre-treatment. An Ra (mean roughness) of 2.5
± 1.0 microns, measured using surface roughness measuring equipment is
recommended. This can typically be obtained using 60 - 80 mesh (190 - 250
micron) iron free, aluminium oxide grit at 80 psi (5.5 kgf/cm 2). However since
the Ra value achieved depends on the actual substrate, initial trials are
recommended to establish the optimum grit size and air pressure for each
substrate type. A heavyweight zinc phosphate, class 1B is recommended on mild
steel.
Primer: A heavyweight zinc phosphate, class 1B is recommended on mild steel and 15 -
20 microns of Xylan 4090 is recommended. Warming the item to 40°C may
facilitate application of the coating.
4. PRODUCT PREPARATION FOR APPLICATION.
Mixing prior to use: It is imperative that the material is adequately mixed before use. The material
should be high speed / shear mixed before use to eliminate any settling.
Recommended application viscosity: 40 - 60 seconds in a BS 4 viscosity cup. Optimum results are obtained when the
material is at "room temperature" nominally 15 - 30°C.

NON-WARRANTY. The information presented in this publication is based upon the research and experience of Whitford. No representation or warranty
is made, however, concerning the accuracy or completeness of the information presented in this publication. Whitford makes no warranty or
representation of any kind, express or implied, including without limitation any warranty of merchantability or fitness for any particular purpose, and no
warranty or representation shall be implied by law or otherwise. Any products sold by Whitford are not warranted as suitable for any particular purpose to
the buyer. The suitability of any products for any purpose particular to the buyer is for the buyer to determine. Whitford assumes no responsibility for the
selection of products suitable to the particular purposes of any particular buyer. Whitford shall in no event be liable for any special, incidental, or
consequential damages.
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Product name: Xylan® 1070 PRINT DATE 08/05/2003

Viscosity adjustment / thinning: This material is generally suitable for application as supplied. If absolutely
necessary adjust viscosity with Whitford solvent 93. Add thinner in 2%
increments until the desired application characteristics are obtained. Take care
not to add too much thinner as low viscosity may produce rapid settling, runs and
sags or low film thicknesses.
Filtering: This material is sieved before dispatch from our factory but as an added
precaution we recommend that you filter it through a 100 mesh (150 micron)
sieve prior to use.
5. RECOMMENDED APPLICATION TECHNIQUE.
Application equipment / technique: This material is designed primarily for spray application. Contact our technical
service department if other types of application are being considered. This
coating is applied in our laboratories using a Binks Bullows 630 spray gun
equipped with a 071 (1.8 mm) material nozzle, a 66SD1 air cap and a stainless
steel needle. The air supply should be equipped with air and moisture traps
which are drained / serviced regularly.
Recommended dry film thickness / 20 ± 5 microns (typical wet film thickness 100 ± 25 microns).
coat:
Number of coats recommended: 1 or more. Will recoat, flash off between coats if applying multiple coats.
Clean-up solvent: Whitford solvent 91.
6. FLASH OFF AND CURE SCHEDULE.
Please note that oven temperatures can be very different to substrate temperatures and the following temperatures
apply to PEAK SUBSTRATE TEMPERATURE.
Flash-off conditions: 5 minutes at 100 - 150°C [212 - 302°F].
Optimum cure schedule: 20 minutes at 240°C [465°F]
Minimum cure temperature: 30 minutes at 205°C [400°F].
Maximum cure temperature: 5 minutes at 345°C [650°F]
7. WHITFORD QUALITY CONTROL TEST METHODS.
Evaluate the cured coating according to the following specifications:
Test. Test method number. Specification.
Dry film thickness 114A 20 ± 5 microns.
Cure test 115B No white precipitate or stain.
Adhesion, crosshatch and sellotape. 132C No loss of adhesion.
8. SHELF LIFE, STORAGE AND HANDLING.
Handling: When using do not smoke. Avoid contact with the skin and the eyes. Keep away
from tobacco products. Do not breathe vapours or spray mist. Use only in area
provided with appropriate exhaust ventilation. Wash hands before breaks and at
the end of workday.
Storage: Keep containers tightly closed in a cool, well-ventilated place. Store in original
container. Keep at temperatures between 5 and 30°C.
Shelf life: 12 months. High speed/shear mix the material(s) every month to maintain
quality. Significant increase in viscosity and/or lower dry film gloss indicates that
the coating has exceeded its shelf life.
Prepared by: H. C. Wilson
Checked by: J. K. Wright
Approved by: M. J. Day
Revision number: 21
Revision date: 14/02/2003
Date of last revision: 28/02/2001

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