Drug Delivery System
Drug Delivery System
Drug Delivery System
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Ordered Mesoporous Silica for Drug Delivery in Topical Applications / Gignone, Andrea. - (2016).
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04 August 2020
1
Politecnico di Torino
Department of Applied Science and
Technology
XXVIII cycle
PhD thesis
2013-2016
Ordered Mesoporous
Silica for Drug Delivery
in Topical Applications
Andrea Gignone
Tutor: Prof. Barbara Onida
2
SOMMARIO
Acronyms ............................................................................................................................................. 6
Introduction ........................................................................................................................................ 7
Ordered mesoporous silica as drug delivery system: state of the art ................................. 8
Abstract ........................................................................................................................................... 8
Drug Delivery Systems ................................................................................................................ 8
Drug release profiles .................................................................................................................. 10
Drug Carriers............................................................................................................................... 12
Ordered mesoporous silica ...................................................................................................... 13
OMS for drug delivery ............................................................................................................... 17
Drug loading strategies .............................................................................................................. 18
Supercritical CO2 ........................................................................................................................ 22
Topical Application ..................................................................................................................... 25
A new controlled release technology .................................................................................... 28
Dermatological Disease ............................................................................................................. 29
Aim of the thesis ......................................................................................................................... 32
Ordered mesoporous silica as drug delivery system: Experimental .................................. 34
Materials ........................................................................................................................................ 34
Ordered Mesoporous Silica ................................................................................................. 34
Active Pharmaceutical Ingredient ....................................................................................... 36
Chemicals ................................................................................................................................. 37
Characterization Methods ........................................................................................................ 37
X-ray diffraction ...................................................................................................................... 37
Fourier Transform Infrared spectroscopy ....................................................................... 37
Nitrogen adsorption .............................................................................................................. 38
Termogravimetry.................................................................................................................... 38
Differential scanning calorimetry ........................................................................................ 39
Scanning Electron Microscopy ............................................................................................ 39
Dinamic Light Scattering and Zeta Potential ................................................................... 39
Nuclear magnetic resonance ............................................................................................... 40
Drug Incorporation methods ................................................................................................... 40
Solution ..................................................................................................................................... 40
Incipient Wetness Impregnation ......................................................................................... 40
Supercrtical CO2 ..................................................................................................................... 41
Ab-initio and Molecular dynamics simulations ..................................................................... 42
Drug Release ................................................................................................................................ 44
Release Kinetics ...................................................................................................................... 44
Reservoir effect ....................................................................................................................... 44
Ultraviolet-visible spectroscopy .......................................................................................... 45
In vitro release ......................................................................................................................... 45
In-vitro Permeation studies .................................................................................................. 46
High Pressure Liquid Chromatography ............................................................................. 46
Chapter 1: Drug Incorporation .................................................................................................... 48
Abstract ......................................................................................................................................... 48
Introduction .................................................................................................................................. 48
1.1 Solution and scCO2 process comparison ....................................................................... 50
1.2 MCM-41 SCCO2 incorporation ........................................................................................ 52
1.3 Amikacin sulfate incorporation ......................................................................................... 54
Chapter 2: Clotrimazole Characterization in msu-h & mcm-41.......................................... 60
Abstract ......................................................................................................................................... 60
2.1 Drug Distribution Types in OMS ..................................................................................... 60
2.2 Experimental and Theoretical Data ................................................................................. 65
Clotrimazole: molecule and crystal .................................................................................... 65
Clotrimazole adsorption on the silica pore wall ............................................................ 67
Interactions and energetics between clotrimazole and the silica pore wall ............ 68
Model of adsorption: nitrogen adsorption and TG analysis ........................................ 70
Increasing the CTZ adsorbed quantity.............................................................................. 71
Solid state nuclear magnetic resonance ............................................................................ 74
Mobility of adsorbed clotrimazole...................................................................................... 80
Experimental and theoretical FTIR interpretation ......................................................... 82
2.3 MCM-41 filling model .......................................................................................................... 84
Chapter 3: Silicas Determing Factors in the Incorporation Process .................................. 87
Abstract ......................................................................................................................................... 87
ACRONYMS
INTRODUCTION
Chapter 4 describes the development of the new CRT for AKS describing
all the main aspect of the innovative semisolid formulation. In-vitro and
ex-vivo release test has been produced and characterized, revealing the
functionality of the OMS reservoir effect.
In chapter 5 the same DDS have been developed for CTZ. Both the
DDS have been compared with commercially available creams.
ABSTRACT
The immediate release is probably the most used. The drug is released
immediately after administration. These forms usually release the drug in
a single action following a first order kinetics profile. In other words, the
drug is released initially very quickly and then passes through the mucosal
membrane into the body, reaching the highest plasma level in a
comparatively short time. Once taken into the body, the drug is distributed
throughout the body and elimination by metabolism and excretion occurs.
This elimination process also follows a first order kinetics.
The modified release of API can occur in three different ways: delayed,
extended and pulsed release. In the first case, the API release takes place
sometime later the initial administration, after which the release is
immediate. The second one is when the drug release occurs for a
prolonged period after ingestion. This allows a reduction in dosing
frequency compared to a drug presented as a conventional dosage form.
Figure I.1: Example of API concentration with zero order release (a) and
pulsed administrations (b).
For immediate release dosage forms the time interval in which the plasma
concentration reach the drug therapeutic range can be quite short.[10,11]
Therefore, frequent dosing or pulsed release, with its associated
compliance problems, is required. As a consequence, there is a
considerable fluctuation in drug concentration level, which often is out of
the therapeutic range.[4] This is especially an issue in chronic diseases
when patients need to take the medication for prolonged periods (Figure
I.1.b).
body, not just the release of the drug from the dosage form, as is the case
in a sustained release system.
DRUG CARRIERS
Figure I.2: Liposomes (I): containers made of a lipid bilayer; their limitation is
the extremely high fragility of the liposomal structure and the low transport
capacity of non-soluble drugs. Microspheres (II-III): synthetic materials, such as
ceramics or polymers, or from natural materials, such as albumin. Dendrimers
(IV): repetitively branched molecules; their properties are dominated by the
functional groups on the molecular surface. Soluble polymers (V): hollow
particles that hold drugs; drugs are loaded into the core hydrophobic block
(yellow); the crosslinking block (green) provides stability to the micelle by
forming pH reversible bonds that allow for triggered drug release; the grey block
gives the micelle aqueous solubility and stealth. Conjugated proteins (VI).[14]
Among all the CRT, ordered mesoporous silica (OMS) are a particular
case of the previous system. Silicon dioxide (SiO2) is one of the most
abundant oxide materials in the Earth’s crust. SiO2 is the essential
components of all silicate materials: crystalline and amorphous. All
silicates are constituted by the SiO4 tetrahedron (Figure I.3.I). The low
energy process of change the siloxane bridge (Si-O-Si) allow the
formation of infinite polymorphisms.[15]
ORDERED MESOPOROUS SILICA FOR DRUG DELIVERY IN TOPICAL APPLICATIONS
14
Figure I.3: The SiO44- tetrahedron (I); O-Si-O angle: 109°; Si-O-Si angle: 130°-
180°. Phase diagrams of silica (II); most of this crystalline phase are not
reversible.
A wide variety of ionic and non-ionic surfactants has been used for
obtaining materials with different porous and morphological
characteristics. The pore sizes of these materials are always very
homogeneous ranging from 2 to 100 nm. The huge surface area which
can easily reach values of 1000 m2·g-1 and the wide void volume (1 cm3·g-
1
) delineate the ability of these materials as CRT. In addition, their thermal,
chemical, mechanical and pH stability defines its superiority to the organic
counterpart.[18–21]
pH >11 ≈7 <2
Structure Disordered
P6mmm Ia3d
The first OMS synthesized with non-ionic triblock polymers were reported
by the Santa Barbara centre (Santa Barbara Amorphous).[23] As for MCM-
41, selecting the right surfactant and concentration different structure can
be obtained. For instance, Pluronic P-123,
HO(CH2CH2O)20(CH2CH(CH3)O)70(CH2CH2O)20H, is used mainly for the
silica hexagonal structure (p6mmm); while, Pluronic F-127 for the cubic
ia3d structure. The main characteristics of surfactants are:
Chain hydrophilicity-hydrophobicity
Head characteristic:
o Anionic
o Cationic
o Amphoteric
o Non-ionic
Chain elongation
Chain/Head hindrance volume ratio
Temperature
pH
Concentrations
Co-solvents
Co-surfactant
Silica source
Figure I.4: The surface isolated SiOH (I), H-bonded (II) and geminal (III).
The solution method is probably the most widely used drug loading
process. In this method, the drug is dissolved in a suitable solvent and the
porous material is dipped in this solution. The drug molecules are
absorbed on the pore walls. The solution method last from one to several
hours, after which OMS is separated from the solution by filtration or
centrifugation. In conclusion, the particles are dried by removing the
remaining solvent.[45] If the drug concentration near to the adsorbent
surface exceeds the saturation concentration, e.g. during the drying step,
the drug may start to crystallize on the external adsorbent surface. Since
this crystalline surface fraction may have different dissolution properties
than the amorphous solids inside the pores, its formation is not
favourable. If crystalline solids are formed on the surface, they can be
removed by washing the loaded particles. Unfortunately, the washing
process is difficult to control.[46] Solution loading is simple to perform and
it gives reproducible results as the properties of the carrier are consistent.
High temperature is not required during the process, making it suitable for
loading sensitive molecules. To achieve high loading degrees, relatively
high concentrations of loading solutions have to be used. This can be
challenging, especially with poor soluble drugs. To overcome this
inconvenience, different solvents can be used. Among all the possibilities,
apolar solvent are the most appropriate. Indeed, it has been demonstrated
that water, ethanol and other polar solvents compete in the adsorption
with the drug. In fact, due to the high interaction energy and strong H-
bonds formed with surface silanols, these molecules are strayed from
silica surface only during degas operations. On the other hand, most
apolar solvent are carcinogen or toxic.[8] The main disadvantage of the
immersion method is the large proportion of the drug that is wasted in the
filtration/centrifugation process. It is also difficult to predict the drug
loading degree that will be achieved.
The main advantage of this methods is that it is easy to control the amount
of the drug that is loaded in the carrier. Furthermore, the drug is efficiently
loaded and the method is, therefore, suitable for expensive molecules.
Covalent grafting method is widely used for payload molecules, which can
be loaded by attaching them covalently on the mesoporous material
surfaces. A commonly used method is to form a peptide bond between
the amine group of a payload molecule and a carboxylic acid linker on the
surface of the material. The benefit of a chemical grafting is the possibility
to control the release of the payload molecules. The release can be
determined by cleavage of the payload molecule from the linker or erosion
of the porous material. In chemical grafting, the drug load is controlled by
the surface area and the density of the linker and the payload molecules.
The maximum loading degree that can be achieved is inevitably lower
than this that can be achieved with non-covalent adsorption methods,
because the payload molecules cannot accommodate the whole pore
volume. With this method, there is a risk that the payload molecule will not
be released from the linker. Nevertheless, this method provides stronger
chemical interactions between the drug molecule and the surface.[16]
In the hot melt method drug molecules are loaded from a molten phase.
The drug is heated along with the adsorbent to a temperature above the
melting point of the drug. A prerequisite for using this method is that both
the adsorbent and the drug have sufficient thermal stability, which
excludes all of the pharmaceuticals that are known to decompose upon
melting.[46] Some drugs as ibuprofen has been successfully loaded by
using this method. However, this method is not generally appropriate
because it requires the molecules to withstand a temperature above their
melting point and the viscosity must be low enough to allow the molecule
to efficiently enter the pore structure.
The physical mixing, for instance, requires only that drug and carriers are
blended in desired proportions using spatula for some minutes. A more
scalable process of the physical mixing is the ball milling. Indeed, during
the process the particles are physically broken to favour the drug
entrapment and reconstituted due to the strong interaction energy of silica
surfaces.
SUPERCRITICAL CO 2
Supercritical fluids have both liquid and gas-like properties. Their liquid-
like nature enables them to act like a solvent, while their gaseous
properties allow quick and easy diffusion through materials.[50] When the
supercritical state is reached, properties like density, viscosity and the
vapour–liquid equilibrium ratio become dependent on temperature at a
certain pressure, which permits the solubility of solutes in the supercritical
fluid to be controlled.
Figure I.6: Phase diagram of a CO2 showing the supercritical region and critical
point.[50]
At pressures and temperatures not too far from its critical point, a
supercritical fluid has a high compressibility. Therefore, its density and its
solvent power are easily adjustable over a wide range with a minimal
change in temperature or pressure. This tunability may be used to control
the solubility parameter.[50]
TOPICAL APPLICATION
For these reasons and many others, currently, there are numerous topical
and transdermal products on the market. Many formulations of low
molecular weight drugs and macromolecules have been developed and
some are currently under clinical trial.[60]
At the same time a huge number of CRT have been developed for topical
diseases, such as gels with permeation enhancers, submicron emulsion
vehicle systems, volatile vehicle–antinucleant polymer systems, lecithin
microemulsion gel, oleo-hydrogel systems, deoxycholate hydrogels,
creams containing lipid nanoparticles, solid lipid nanoparticles, liposomes
as drug carriers, etc.[61]
Human skin has a surface area between 1.5 and 2.0 m2 for adults. The
skin thickness varies over the body with the thinnest part of eyelids being
less than 0.1 mm thick and the thickest on the palms, soles and upper
back more than 5.0 mm. Not only is the skin a protective barrier against
toxic substances, pathogens, and organisms, but it is also involved in
many important physiological functions such as fluid homeostasis,
thermoregulation, immune surveillance and sensory detection.[62] These
functions are related to the skin’s complex multiple layers with each layer
associated with highly specified cells and structures.
constant on the application site for a long and controlled time. The OMS
incorporated with API develop a reservoir effect.
This new CRT is patented at the WIPO (the global forum for intellectual
property services, policy, information and cooperation) with numbers
WO2012007906 A2-A3. At the European patent office as EP2593083 A2
and on the United States territory as US20130156832 A1.
DERMATOLOGICAL DISEASE
In this thesis, two main drugs have been explored for the treatment of
different diseases. The first is clotrimazole (CTZ), a synthetic imidazole
derivative. It is primarily used locally in the treatment of vaginal and skin
infections due to yeasts and dermatophytes. In vitro, it is most active
against Candida spp., Trichophyton spp., Microsporum spp. and
ORDERED MESOPOROUS SILICA FOR DRUG DELIVERY IN TOPICAL APPLICATIONS
30
CTZ and AKS were chosen for the ability to be topically administrable, low
toxicity, the number of administration during the day (2-5 dose/day) and
their opposite characteristics. The first drug is an antifungal, the second
one is an antibiotic; one have a long half-life, the other short; but more
important, CTZ is hydrophobic, while AKS is hydrophilic. Indeed, the main
incorporation strategies will be scCO2 for CTZ and IWI for AKS.
The aim of this PhD work was to develop and characterize all
physicochemical aspects of this new CRT for CTZ and AKS using OMS
until the introduction onto the market.
Thus, the patented CRT has been developed for AKS describing all the
main aspect of the innovative semisolid formulation. In-vitro and ex-vivo
release test has been produced and characterized, revealing the
functionality of the OMS reservoir effect.
Finally, the same DDS have been developed for CTZ. Both the DDS have
been compared with commercially available creams.
MATERIALS
MCM-41
Four different MCM-41 have been used during this thesis. The first one
named MCM41-1 has been synthesized following the procedure of Jana
et al.[68] Briefly, 25.04 g of hexadecyltrimethylammonium bromide
(C16TMABr) was dissolved in 75.22 g of water at 323 K. Subsequently, 16
g of 1,3,5-trimethylbenzene (TMB) was added and stirred vigorously. In
another solution 1.8 g of H2SO4 and 1.8 g of waterglass (Na2SiO3) were
added to 60 g of H2O. These two solutions were then mixed and stirred
vigorously for 30 min. Then again 30 g of water was added to this mixture,
stirring constantly. The pH of the gel was adjusted close to 10 by adding
dilute sulfuric acid and then the resultant gel was transferred into a teflon-
lined autoclave and heated statically at 373 K for its crystallization under
autogeneous pressure in an oven for 10 days. After crystallization, the
solid product was recovered by filtration, washed with large amounts of
warm deionized water and dried at 373 K and finally calcined in air at 813
K for 6 hours.
KIT-6
SBA-15
MSU-H
OMS of MSU-H type were bought from Sigma Aldritch and kindly provided
by Formac Pharmaceuticals (MSU-H-F)
Two porous silica, with trade name Syloid AL-1 FP, were donated from
Grace GmbH & Co. These are disordered silica synthesized without the
use of any template but with different pore size distribution centred on 1
and 10 nm. Consequently, they were named as Syloid-1 and Syloid-10.
Amikacin sulfate (AKS) (MW = 781.76 g/mol) (Ph.Eur 8.2) (purity 99,8%)
and Clotrimazole (CTZ) (MW = 344.837 g/mol) (purity 98.9%) were
acquired from Sigma Aldritch. They were used as such, without any
purification procedure.
CHEMICALS
X-RAY DIFFRACTION
X-Ray Diffraction (XRD) and wide angles patterns were obtained using a
PANAlytical X’Pert Pro (Cu Kα radiation) diffractometer with a PIXcel1D
photon detector.
NITROGEN ADSORPTION
TERMOGRAVIMETRY
𝑑𝑚 ∆𝐻𝑣𝑎𝑝
𝑙𝑛 (√𝑇 )=𝐴+ (1)
𝑑𝑡 𝑅𝑇
where dm/dt is the mass loss rate at the specified temperature; R is the
universal gas constant and T is the temperature of the isothermal
experiment. Subsequently, vaporization enthalpies were reported to
298.15 K using general methods of correction, reported by Chickos et
al.[72] (the Sidgwick’s rule):
SOLUTION
SUPERCRTICAL CO 2
Figure 1.11: Photograph of the homemade device used for the scCO2
incorporation process.
This device was placed inside a stainless steel vessel, which was put in
an oven that maintained all the system at constant temperature. The
apparatus was also equipped with a volumetric pump and a back pressure
Figure 1.12: scCO2 apparatus details: B – CO2 tank; P1 – CO2 pump; P2 – co-
solvent pump (not used); P3 – hexane pump (not used); Vxx – valves On/Off;
V4/V5/V12/V13 three way valves; VNR – not returning valve; R – reactor; M – Mixer;
S – heating coils; F – oven; BPR1 – manual back pressure regulator; BPR2 –
automatic back pressure regulator; PE – heating pad; Tx – trap; FIx – mass flow
meter.
The incorporation was performed in static condition. The vessel was filled
with liquid CO2 and heated up to 373K. After the heating, additional carbon
dioxide was pumped in the vessel to reach the final desired pressure (25.0
MPa). The system was then maintained in the described conditions for
several hours (from 6 to 18) to allow the drug dissolution and diffusion into
the OMS. At the end of the incorporation process, the temperature was
decreased to room conditions and the apparatus was depressurized.
All the calculations were performed within the Density Functional Theory
(DFT). Concerning static calculations, the developmental version of the
DRUG RELEASE
RELEASE KINETICS
RESERVOIR EFFECT
ULTRAVIOLET-VISIBLE SPECTROSCOPY
IN VITRO RELEASE
Each withdrawn was analysed. Each sample was prepared and analysed
in triplicate.
AKS transepidermal permeation and skin uptake from the different gels
were studied using vertical Franz diffusion cells and porcine ear skin. Skin
slices were isolated using an Acculan dermatome (Aesculap) from the
outer side of pig ears freshly obtained from a local slaughterhouse and
then stored for at least 24 h at 255 K. Prior to each experiment, the
excised skin was rinsed with normal saline solution and pre-hydrated by
floating it in 0.002% (w/v) sodium azide aqueous solution. The skin was
then sandwiched between the two cells with the stratum corneum side
upwards. The diffusion area was 2 cm2. AKS-OMS gel and commercial
formulation were employed as a donor phase. The receiving phase
consisted of acetate buffer at pH 5.0. The apparatus was maintained
under stirring for 168 h at 307 K, during which at scheduled times the
receiving phase was withdrawn and entirely substituted with fresh
receiving phase. Each withdrawn was analysed using HPLC. Each
sample was prepared and analysed in triplicate.
AKS was derivatized by mixing 100 μl of aqueous solution of the drug with
300 μl of methanol, 40 μl of NaOH (0.05 M) and 50 μl of a methanolic
solution of the derivatizing agent (FDNB) (180 mg·ml-1). The obtained
mixture was heated at 363 K in an air-circulating oven for 10 min, then
cooled and injected in HPLC. Each solution was separately derivatized
prior to injection. The HPLC apparatus consisted of an isocratic pump
(Series 200, Perkin-Elmer instrument) equipped with a μBondapack C18
ABSTRACT
INTRODUCTION
An answer could be the IWI process. [47] This technique allows the choice
of less dangerous solvents tackling the problems of solvent removal and
adsorption competition. Surely, a high drug solubility must be persecuted
in order to enhance the drug adsorption efficacy. On the other hand, a
repetition of the IWI could be done to enhance the drug content.
The first paragraph of this chapter will discuss the positive aspects of the
scCO2 process compared to the incorporation from solution. For the sake
of brevity, only OMS of MSU-H type will be presented in this part. CTZ is
the model drug and ethanol, for safety reasons, is the selected solvent.
Thirdly, the IWI method will be studied for AKS in order to compare the
two techniques, using two different OMS (MSU-H and MSU-H-F).
ScCO2 was used to incorporate CTZ using the apparatus showed in the
experimental section. Pressure and time of the scCO2 treatment were
varied, in order to investigate the effect on the amount of incorporated
CTZ, whereas the temperature was maintained constant and equal to 373
K. This temperature was chosen significantly higher than the critical
temperature of carbon dioxide, at variance with what was reported by
Belhadj-Ahmed et al. [94] and by Min et al. [95]. Thermal degradation of CTZ
can be ruled out since it was reported to occur at 453 K.[96] The selected
working pressures ensured a good solvent power of the fluid. The density
and solubility parameter were respectively equal to 550 kg·m-3 and 9.1
(MJ·m-3)1/2 at 25.0 MPa, while they were 819 kg·m-3 and 12.5 (MJ·m-3)1/2
at 50.0 MPa.
Table 1.1: Incorporation process parameters for scCO2 and ethanol solution
(EtOH) and corresponding CTZ loading evaluated by TG analysis.
Drug-
Incorporation Time Temperature Pressure Loading
OMS
Procedure (h) (K) (MPa) (%)
ratio*
*mass ratio
Data in Table 1.1 reveal that time plays a crucial role up to 12 hours. In
fact, the CTZ loading increased from 12% to 30% by mass when time
increased from 6 to 12 hours at 25.0 MPa, whereas no further increase
was observed when the process was carried out for a longer time, i.e. 18
hours, at the same pressure. These data suggest that after 12 hours the
equilibrium between CTZ in scCO2 and CTZ inside the MSU-H was
reached.
It is worth noting that the incorporation via scCO2 was largely more
efficient than that obtained by adsorption from ethanol solution. In fact, in
the latter case the percentage of CTZ inside MSU-H was only 9.0%.
Moreover, the amount of CTZ used for the adsorption was three times
higher than that of MSU-H, at variance with the scCO2 treatment for which
the same amounts of CTZ and MSU-H were used.
MCM-41 silicas have been widely studied used as drug carrier. During
this research work, through the solution technique, the maximum CTZ
content was about 6% by mass without residue mesoporosity. These data
are different from the MSU-H case, see table 2.1.
Figure 1.1: MCM-41 nitrogen adsorption isotherms. Pore volume, SSA and
PSD are reported in chapter 2.
The nitrogen adsorption analysis showed a good SSA and pore volume.
Figure 1.2: MCM-41 FESEM images. In the upper left image MCM41-1 is
showed (mean particles size 360 nm). Upper right, MCM41-2 (210 nm). Lower
left, MCM41-3 (100 nm). Finally, MCM41-4 (1090 nm).
The drug content with the scCO2 was higher than for the MSU-H case.
The higher loading was obtained with MCM41-1 with a CTZ content of
44% by mass. XRD and FTIR analysis reported a complete amorphization
of the drug.
The drug loading was performed by the solution method and the IWI
procedure. In the first case, 300 mg of AKS where solubilized in 5 ml of
H2O and stirred for 24h with 100 mg of MSU-H-F. The water content was
removed trough filtration and drying. For IWI, typically, 1 ml of a water
saturated solution of AKS was added drop by drop to one gram of MSU-
H-F (0.898 cm3·g-1) during mechanical agitation. The homogeneous wet
powder obtained was vacuum dried for 24 hours to 0.1 Pa obtaining a dry
powder.
Figure 1.3: (I) XRD spectra of AKS powder (a) and MSU-H-F-AKS (47% by
mass) (b). (II) FTIR spectra of MSU-H-F (a), AKS in KBr (b) and MSU-H-F-AKS
(c). (III-IV) N2 isotherms and PSD of MSU-H-F (a) and MSU-H-F-AKS (47% by
mass) (b).
In figure 1.4 are shown the low angle XRD diffraction pattern presenting
the typical (100), (110) and (200) peaks, related to the ordered hexagonal
(P6mm) network of mesopores. The maintenance of the peaks after the
incorporation process demostrate the mesostructure preservation. The
differences in the peak intensity indicate the drug incorporation: less
density differences from the silica wall to the mesoporous pore core due
to the incorporated AKS reduce the intensity of the diffracted X-ray.
I II
Figure 1.4: (I) Low angle XRD spectra of MSU-H-F (a) and MSU-H-F-AKS (47%
by mass) (b). (II) DLS of MSU-H-F after 5 minute of high shear homogenization
(30 krpm)
FTIR spectroscopy reveals that the APIs interact with the silica surface
through Hydrogen bonds with silanols. The adsorption infrared spectra of
figure 1.3.II describes direct interaction between MSU-H-F and AKS. The
MSU-H-F as such shows two main band: free silanols at 3742 cm-1 and
interacting silanols at 3520 cm-1. The 2800-3000 cm-1 bands are the alkyl
residual chain of the template after the calcination step required to
produce MSU-H-F. AKS in KBr shows low adsorption between 3550 and
3160 cm-1 (-NH2, -NH, -OH groups), 2927 and 2850 cm-1 (CH2, CH
groups) and strong mode at 1640 and 1550 cm-1 (-CONH- group) [67]
.
Other adsorption band of -CO group are under the silica cut-off. In the
MSU-H-F-AKS sample no free silanols are observable (3742 cm-1)
suggesting a direct interaction between surface silanols and AKS.
Moreover, some new broad absorption band are observable in
comparison with AKS in KBr. These are attributed to SiOH interacting with
different groups of AKS.
The ions extracted from the MSU-H-F of MSU-H type were Cl-, F-, NO3-
and SO42-. Sulfate is the only one over 2 ppm (18 ppm). This is not a
problem since the API used for in-vitro permeation studies is AKS.
ABSTRACT
are reported the adsorption and desorption branches for OMS and OMS-
CTZ.
Figure 2.1: Isotherms of MSU-H (I) and MCM41-1 (II) before (a) and after (b)
scCO2.
Table 2.1: NLDFT and TGA elaborated data of the isotherms of figure 2.1
Figure 2.2: PSDs of MSU-H (I) and MCM41-1 (II) before (a) and after (b) scCO2.
The red curve (c) reports the mathematical model calculations.
Observing the PSDs reported in figure 2.2, obtained from the nitrogen
sorption isotherms of figure 2.1, it can be said that, for OMS as such (a) a
main family of pores with an average diameter of 8.5 nm and 5.0 nm are
observable. On the other hand, after scCO2 (b), these families of pores
are not anymore present.
𝝅
(1) 𝑽𝟎 = ∙ 𝒅𝟎 𝟐 ∙ 𝒉
𝟒
𝝅
(2) 𝑽𝟏 = 𝟒 ∙ 𝒅𝟏 𝟐 ∙ 𝒉
where d1 is calculated as
(3) 𝒅𝟏 = 𝒅𝟎 − 𝟐𝒅𝒄𝒍𝒐
𝑽𝟎 𝒅𝟎 𝟐
(4) =
𝑽𝟏 𝒅𝟏 𝟐
(𝒅𝟎 − 𝟐𝒅𝒄𝒍𝒐 )𝟐
(5) 𝑽𝟏 = ∙ 𝑽𝟎
𝒅𝟎 𝟐
A new pore size distribution can be calculated from this equation, on the
basis of the values of V0 and d0 of the pore size distribution of OMS as
such (Figure 6a), experimentally obtained by the nitrogen adsorption
isotherm. In order to do so, V0 and V1 in equation 5 have to be normalized
to the same quantity of silica, because V0 is a specific pore volume,
expressed in cm3·g-1. This means that, if gsil is the amount of OMS as such
(silica), the amount of OMS-CTZ is gsil + gclo, where gclo has been
evaluated by TG analysis. Accordingly, equation 5 is rewritten as equation
6.
On the other hand, these simplified distributions do not take into account
roughness, density profiles and curvature of the channels surfaces.[102]
In the case of MCM41-1, due to the fact that there is no residual PSD after
the scCO2 process (Figure 2.2), these considerations are not valid.
Indeed, the connection between nitrogen adsorption data and TG analysis
demonstrate a complete filling of the mesopore channels. A detailed
description will be reported in chapter 3. In any case, figure 2.3.II reports
pictorially these differences.
CTZ was modeled both in gas phase and as a crystal, before studying its
adsorption on amorphous silica. The starting point was the X-ray
experimental structure by Song et al.[66]
The CTZ crystal has been optimized with and without Grimme’s correction
and compared to experimental results (Figure 2.5).
Figure 2.5: CTZ crystal and molecule-faces interactions: a, CTZ crystal with
highlighted faces. b, c and d are the PBE-D2 optimized structures of (100) (010)
and (001) crystal surfaces with one CTZ molecule per cell adsorbed, respectively.
The added molecule is in blue to distinguish it from the clotrimazole crystal slab.
The structure is triclinic with two drug molecules per unit cell. The PBE-D2
cohesive energy of crystalline CTZ has been computed as -146.5 kJ·mol-1 (Table
1) and, unsurprisingly, the interactions occurring in the crystal are dominated by
dispersion (78%).
Figure 2.6: View along the z axis of the fully optimized six different geometries
of adsorption. a) imidazole (I). b) imidazole (II). c) phenyls (I). d) phenyls (II). e)
molecular layer (I): two molecules per silica unit cell. f) molecular layer (II): three
molecules per unit cell.
From all the six geometries of figure 2.6, four main types of interaction
between CTZ and silanols are observable, figure 2.7. The imidazole ring
ORDERED MESOPOROUS SILICA FOR DRUG DELIVERY IN TOPICAL APPLICATIONS
69
can form both two (Figure 2.7.a) and one (Figure 2.7.b) H-bonds with the
surface. H-bonds of the Si-O-H---Cl type (Figure 2.7.c) are weaker than
those with imidazole. Several SiOH-π (surface-CTZ, Figure 2.7.d) have
been observed in almost all the different structures, while π-π edge to
face lateral interactions (CTZ-CTZ) characterize the molecular layer
models.
kJ·mol-1 are lost. This could be the explanation of the lack of crystallization
in pores smaller than 20 times the molecule diameter explained by
Sliwinska-Bartkowiak et al.[103] and observed by other authors.[41,98,104] In
addition TG desorption analysis of CTZ in MSU-H (34% by mass)
produces an enthalpy of vaporization of 91.6 kJ·mol-1. As
abovementioned, a similar analysis on crystalline CTZ results in a value
of 91.8 kJ·mol-1. Thus, also the experimental data suggest that the two
processes are almost isoenergetic, supporting the hypothesis on silica-
induced drug amorphization.
Figure 2.8: Adsorption model. (I) and (II) side views along the a direction of
molecular layers (I) and (II), respectively.
CTZ
Pore Loaded CTZ·1.606
Samples experimental
volumea quantityb nm-2 d
densityc
MSU-H 0.900 - - -
MSU-H-
0.650 12 1.0 0.64
CTZ-12
MSU-H-
0.529 18 1.0 1.0
CTZ-18
MSU-H-
0.290 34 1.2 2.5
CTZ-34
a(cm 3·g-1). b(% by mass). c(g· cm3) obtained dividing the loss in pore volume for
the loaded CTZ quantity, normalized to the grams of silica. d(Number of CTZ
molecules per theoretical surface area of the silica unit cell). For MSU-H-CTZ-12,
Imidazole (I) and (II), phenyls (I) and (II) and two clear silica surface have been
used, obtaining a theoretical planar concentration of 0.66 CTZ / 1.606 nm 2. For
MSU-H-CTZ-18, Imidazole (I) and (II) and phenyls (I) and (II) have been used.
For MSU-H-CTZ-34, molecular layer (I) and (II) have been used.
loaded MSU-H clearly show that CTZ has been included in the cavities of
the silica. Furthermore, the higher width of the peaks for MSU-H-CTZ-12,
MSU-H-CTZ-18 and MSU-H-CTZ-34 with respect to pure CTZ proves the
amorphous character of CTZ inside MSU-H, which is a positive
characteristic since bioavailability usually increases with the
amorphization.[97,108]
Figure 2.10: 13C (100.65 MHz) CPMAS spectra of pure CTZ, MSU-H-CTZ-12,
MSU-H-CTZ-18 and MSU-H-CTZ-34. The symbols ▲ denote residues of CH2-
CH3 groups from surfactants involved in MSU-H preparation processes.
This agrees with the loss of periodicity associated to the inclusion process
which allows for several possible adsorption ways of CTZ on the silica
walls as predicted by NLDFT methods.[99] Moreover, at higher loading, the
predicted formation of amorphous layers still is consistent with the
observed line widths.
The 1H MAS spectra are characterized by three main signals (see Table
2.4 and Figure 2.11): from spectrum a, the CTZ hydrogen atoms (HCTZ) at
6-7 ppm (III); from spectrum f, free SiOH groups (I) at 1.8 ppm in
accordance with the literature;[109] finally, from spectrum b, the SiOH
groups in interaction with H2O (SiOH-H2O) at 4-5 ppm (II). The symbols
▲ denote the impurities derived from the silica synthesis (2-5 ppm).
Indeed, as also showed by the FTIR spectra, in accordance with the
literature,[110] these are -CH2 and -CH3 residues of the involved surfactants.
The small differences in the chemical shifts among all samples are related
to the different environment and crystal packing of the CTZ molecules in
the silica, from isolated sites to layers.
Table 2.4: 1H and 13C selected chemical shifts (δ) with assignments for CTZ,
MSU-H, outgassed MSU-H, MSU-H-CTZ-12, MSU-H-CTZ-18 and MSU-H-CTZ-
34.
13 1
C H
Compound SiOH- Free
C-C-Cl C-N Csp3 CHCTZ
H2O SiOH
MSU-
- - - - 4.0 1.8
Houtgassed
4.2/
MSU-H - - - - -
6.0sh
MSU-H- 120.4-
145.0 75.9 6.4 4.3 -
CTZ-12 119.8
MSU-H-
144.0sh 121.6sh 76.0 7.0 5.2 -
CTZ-18
Figure 2.11: 1H (400.23 MHz) MAS spectra of pure CTZ (a), MSU-H (scCO2
treatment) (b), MSU-H-CTZ-12 (c), MSU-H-CTZ-18 (d), MSU-H-CTZ-34 (e)
and MSU-H (outgassed) (f).
The most important information can be extracted from the variation of the
relative intensities of the signals. Indeed, while the MSU-H spectrum (b)
is almost completely dominated by the SiOH-H2O signal, the spectra of
MSU-H-CTZ-12, MSU-H-CTZ-18 and MSU-H-CTZ-34 are characterized
by a progressively enhancement of the signal around 6-7 ppm attributed
It can be concluded that, during the scCO2 process, the CTZ molecules
slowly replace H2O molecules in the H-bond interaction with SiOH.
Indeed, the number of H-bonds formed remains constant, changing the
guest molecule. The reasons should be a stronger interaction of the SiOH-
CTZ, as evidenced by higher FTIR redshift, theoretical energy of
interaction and experimental energy of desorption.[99] On the other hand,
has been evidenced by theoretical calculation that an interaction between
SiOH and guest molecule is favoured by the H2O presence.[113]
Consequently, the cause remains uncertain and could include the
hydrophobicity nature of CTZ that, during scCO2 process, builds up a
hydrophobic molecular layer.
Since, often, the ability of the controlled release of a host molecule inside
a guest is also related to its mobility, the dynamic of CTZ inside the silica
Figure 2.12: AIMD of the molecular layer (II) structure: a) N1-SiOH(I) and N1-
SiOH(III) bond distances in time. b) starting (A) and final (B) positions of N1 and
N2 with respect to the involved SiOHs. c) Top views of the initial (left) and final
(right) configurations in the AIMD simulation, with the corresponding interaction
energies per CTZ molecule (kJ·mol-1); cell borders in pink.
mobility of CTZ inside the silica on passing from the isolated CTZ
molecules (higher mobility for low loading) to the formation of a layer
(lower mobility for high loading) as previously described.[99] Conversely,
pure CTZ is characterized by a 1H T1 of 90 s, typical of very rigid crystal
packing. Summarizing, the evidenced mobility in the molecular dynamics
simulations obtained by some of use[99] follows frankly the SSNMR
relaxation times. Indeed, in the case of single docking (Imidazole (I) and
(II), phenyls (I) and (II)) high energetics phenomena are observed like lose
and acquire of H-bonds due to CTZ movement or rotation in place. On the
other hand, the molecular layers (I) and (II) show higher cooperation
moving as a layer on the silica surface but not among them.
Figure 2.13 reports both the experimental (blue line) and the theoretical
(red line) IR spectra of CTZ in interaction with silica at low and high
coverage. The low coverage experimental spectrum has been acquired
on a MSU-H-CTZ sample with a drug loading of 18% by mass, while the
high coverage corresponds to a drug loading of 34% by mass. As regards
the simulated spectra, the CTZ modes have been obtained in both cases
from a vibrational analysis in the harmonic approximation of the drug in
the four single molecule configurations, combined by Boltzmann
weighting their contribution to the infrared intensity according to the
computed interaction energies.
For both the low and high loading cases, the agreement between theory
and experiment is remarkable and helps the interpretation of the signals.
A more detailed description can be read elsewhere.[99]
As can be deducted from figure 2.13, increasing the CTZ loading results
in an increasing number of H-bonds between SiOH and CTZ molecules.
Indeed, the 3750 cm-1 sharp band, decrease gradually while the 3500-
2600 cm-1 broad band increase. At the highest loading obtained there are
no free silanols. This shift is attributed to the formation of H-bonds
between SiOH and CTZ through the exposed nitrogen of the imidazole
ring. At the same time, other types of H-bonds are formed with the CTZ
molecules (SiOH-π, SiOH-Cl) that are responsible to the change in the
3700-3500 cm-1 band. Starting from SiOH-SiOH interaction in the bare
MSU-H, they evolve gradually in a mixture of the same H-bonds mixed to
interactions with CTZ (SiOH-π and SiOH-Cl). To demonstrate this, the
broad background at 3700-3500 cm-1 responsible to the increase of the
3620 cm-1 peak, more substantial in MSU-H-CTZ-12, almost disappears
in MSU-H-CTZ-34. These conclusions reveal the direct interaction
between CTZ and mesoporous silica wall until the formation of a CTZ
molecular layer.
model of incorporation.
As mentioned above, in the case of MSU-H, the pore diameter (8.5 nm)
allows us to consider the silica surface as flat when CTZ is docked. For
MCM-41 this assumption is not anymore satisfied. Consequently, the
surface model has been modified following the MCM-41 model presented
in the article of Delle Piane et al.[84]
Figure 2.14: Longitudinal view of the MCM-41 model (I). (II) and (III) simulation
of the filled CTZ channel.
simplified way the motivations of the MCM41-1 filling during the scCO2
incorporation process.
ABSTRACT
Table 3.1: NLDFT parameter of all the OMS used. They have been ordered
according to the mean pore diameter that is not ever the maximum of the PSD.
From table 3.1 and figure 3.1.I it can be evidenced that the OMS are
mainly divided in two categories: silicas with mean pore diameter lower
than 4.88 nm and silicas higher than this. Indeed, two main straight line
can be verified from the graph 3.1.I. This categorization is due to the wall
thickness. It is well clear that MCM-41 and SBA-15 silicas have this
differences. It is strange that also Syloid and KIT-6 respects this condition.
Figure 3.1: Distribution of OMS in function of mean pore diameter and pore
volume (I).
All the OMSs have been characterized by TG, XRD, FESEM analysis. No
important result for this correlation have been noted.
All the OMS have been incorporated through scCO2 at 250 bar and 373K
for 18 hours. No further incorporation was possible increasing the total
time. All the characterization analysis already described were repeated
on the incorporated materials. Absolute data are, first of all, the maximum
incorporated quantity: 46% by mass obtained with MCM41-1. Secondly,
in no circumstances crystalline CTZ was observed. Thirdly, all the N2
adsorption measurements reported a decrease of SSA and pore volume.
In some cases, also the mean pore diameter was decreased.
ORDERED MESOPOROUS SILICA FOR DRUG DELIVERY IN TOPICAL APPLICATIONS
90
According to chapter 2, it can be argued that the first OMSs are filled of
CTZ as the theoretical modelization of figure 2.14, while in the second
group CTZ is adsorbed as a molecular layer, figure 2.8. Trying to
understand the limiting pore size dimension, a further analysis has been
done. Figure 3.3 reports the incorporated quantity in function of the
NLDFT pore volume. In this case the incorporated quantity is calculated
as the CTZ content on the silica content.
Figure 3.2: Nitrogen adsorption measurements before (OMS) and after the
scCO2 process (OMS-CTZ).
This correlation evidences which OMSs follows the filling model. On the
other hand, an R2 of 0.93 is not a good report; but, considering the error
bars, all the data are consistent. The linear equation has been selected
without constant term thinking to the fact that the mesopore could be filled
or empty. On the contrary, in no cases the external SSA was taken into
account. Indeed, this correlation do not consider the external surface
coverage that it is hardly estimable.
In this case R2 is 0.95 and the slope (m) of the linear equation is directly
correlated to the number of CTZ·nm-2. The results, reported to the surface
area of the silica theoretical cell (chapter 2), is 1.7 CTZ·cell-1. This result
is lower than the presented one of chapter 2 but also the scCO2 conditions
are lower (250 bar).
The results, reported in figures 3.5 – 3.6 – 3.7, shows three conditions:
Figure 3.5: PSD of OMS as such (black), OMC-CTZ (blue) and the calculated
PSD (red). In brackets the number of CTZ per unit cell used for the model.
These are the silicas that follows a filling theory.
Figure 3.6: PSD of OMS as such (black), OMC-CTZ (blue) and the calculated
PSD (red). In brackets the number of CTZ per unit cell used for the model.
These are the silicas border line.
Figure 3.7: PSD of OMS as such (black), OMC-CTZ (blue) and the calculated
PSD (red). In brackets the number of CTZ per unit cell used for the model.
These are the silicas that follows the molecular layer theory.
where V’ is the OMS NLDFT pore volume as such and V’’ after the scCO2
𝑔𝑠𝑖𝑙+𝐶𝑇𝑍
process. The incorporated quantity and the ratio ( 𝑔𝑠𝑖𝑙
) are obtained
through TG analysis.
The straight line has a slope coefficient (m) of 1.14 gCTZ·cm-3. This result
matches perfectly with all other correlations (chapter 2). In addition to this,
it can be said that all the OMSs that are not on the straight line suffers of
pore occlusion. None of these have large amount of CTZ outside the
mesoporous volume.
ABSTRACT
Figure 4.2: AKS sustained release with 21.3 mg of API contained in OMS-AKS
(a) and without reservoir (b).
During the same period, the pH oscillates from 4.75 to 5.0 without the
addition of any correctors. It should be noted that this pH is equal to the
pH of the commercial formulation.
Figure 4.3 reports the release curves obtained. In the first 100 minutes,
AKS-OMS gel follows the commercial formulation. After, the commercial
formulation release rate decrease since the AKS dissolved quantity is
ending. In that moment, the OMS-AKS reservoir starts to make a
difference in the AKS-OMS gel. Indeed, the release rate of AKS-OMS gel
remains constant until 200-250 minutes. Finally, also the OMS-AKS
reservoir end and the release rate decrease.
The constant release rate in the first 100 minutes proves that the starting
dissolved concentration of AKS inside AKS-OMS gel and commercial
formulation is the same. The preservation of a constant release rate after
100 minutes of AKS-OMS gel proves that the dissolved concentration of
AKS is sustained to the therapeutics concentration until 200-250 minutes.
These demonstrate the feasibility of this application as a method to reduce
the number of applications during the day.
Figure 4.3: In-vitro release test of AKS-OMS gel (a) and the commercial
formulation (b). Each point is the mean value of three different release tests. The
error bars include the maximum variation obtained from all the different trials.
Figure 4.4: In-vitro permeation test of AKS-OMS gel (a) and the commercial
formulation (b). On the left (I) the first 350 minutes; on the right (II) the
subsequent 168 h. Each point is the mean value of three different release tests.
The error bars include the maximum variation obtained from all the different
trials.
These results show that a constant concentration over the skin site for a
prolonged time extend and enhance the permeation of API. The first result
was intended. On the other hand, the enhancement could produce an
overtreatment, solvable reducing the saturation point of the vehicle. This
solution leads to more improvement of the new semisolid formulation.
Indeed, reducing the dissolved starting therapeutic concentration will
increase directly the duration of the stored AKS. Secondly, the same
antibiotic effect could be achieved with less dosage on the application site.
Numerous works study the possible permeation of OMS through the skin
[117–119]
site of application . To the best of our knowledge, none of these
papers reports a direct permeation of particles greater than 10 nm. On the
other hand, it is well labelled the possibility for these particles to enter skin
[117]
pores and hair follicles, enhancing the drug release . In order to
observe the OMS-Skin interactions, during the permeation studies,
different experiments were stopped at 6, 24, 48 and 72 h (Figure 4.5).
Between 6 to 48 h, the OMS particles are in aggregate on the skin. These
aggregates are formed during samples preparation for FESEM analysis.
However, after 72h, OMS are dispersed in the first 200 μm of thickness
and are hardly to be distinguished. Therefore, OMS-Skin interaction is
weakly and a long period is required to OMS particles to stick to skin pores
and hair follicles.
Figure 4.5: FESEM image of the In-vitro permeation test of AKS-OMS gel: 6,
24, 48 and 72h. OMS particles in the form of aggregates are observable very
bright in the upper left part of 6h (a), bright in the upper right of 24h (b), hardly
visible in the upper part of 48h (c). Image (d) reports the OMS dispersion on the
skin after 72h.
ABSTRACT
In parallel with the sustained release test of AKS, also CTZ has been
tested. For CTZ the typical topical creams are between 1 and 2,5% by
mass of API content [65]. Therefore, a solution of 1,2-propandiol and water
has been studied. The best conditions were with 85% 1,2-propandiol and
15% water by mass. This solution has a saturation point of 25 mg·ml-1 that
corresponds to 2,4% by mass of API. The same procedure used for AKS
has been followed and in figure 5.1 are reported the measured
concentration. The concentration decrease only after the complete
solubilisation of the incorporated API. Each withdraw of 100 μl contains
2.5 mg of API and the reservoir of OMS-CTZ was 7 mg (70 mg of OMS-
CTZ at 10%)
Figure 5.1: CTZ sustained release with 7 mg of API contained in OMS-CTZ (a)
and without reservoir (b).
Figure 5.2: In-vitro release test of CTZ-OMS gel (a) and the commercial
formulation (b). Each point is the mean value of three different release tests. The
error bars include the maximum variation obtained from all the different trials.
Figure 5.2 reports the in-vitro release curves obtained. In this case, for the
first 2h, CTZ-OMS gel follows the commercial formulation. The
commercial formulation release rate bends and stops around 5h from the
start. On the other hand, CTZ-OMS gel continues almost linearly until 24h.
The constant release rate in the first 2 hours verifies that the starting free
concentration of CTZ inside CTZ-OMS gel and the commercial
formulation is the same. The preservation of a constant release rate until
5-6 hours proves the capability for CTZ-OMS gel of a sustained release
to the therapeutics concentration. Unfortunately, the release rate seems
to decrease gradually and not uniformly like the commercial formulation.
Probably more tests should be done from 7 to 24 hours in order to control
better the release profile of CTZ-OMS gel.
CONCLUSIONS
In this PhD work Ordered Mesoporous Silica has been studied and used
for a new controlled release technology for topical applications: starting
from the physicochemical characterization to the development of real
formulations.
In the first chapter, has been shown the positive and negatives aspects of
different incorporation techniques based on hydrophilicity/hydrophobicity
of Clotrimazole and Amikacin Sulfate. This have been correlated with
dissimilar type of OMS.
Finally, the new controlled release technology has been discussed and
demonstrated in its functionality for Clotrimazole and Amikacin Sulfate.
Both systems have demonstrated double release time without leaving the
therapeutic concentration.
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