Hobart WW Service-Manual GC-18-01-Visio-series en UK 0518-0621

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Warewashing

Dishwasher
GC-18-01
Service Manual EN
Control: VISIOTRONIC 18-01
Starting with serial number:
8661 20001
USB stick with FX machine soft-
ware: 04-006388-001
Firmware: 04-006025-001
Software revision: ≥
001.0001.000
23. Juni 2021
EN GC-18-01 Service Manual

Publisher

HOBART GmbH
Robert-Bosch-Str. 17
77656 Offenburg

Tel +49(0)781.600-0
Fax +49(0)781.600-23 19

E-Mail: [email protected]
Internet: www.hobart.de

Product disclaimer

Installations and repairs carried out by non-authorized technicians or using


non-genuine spare parts, and any technical alterations to the machine not
approved by the manufacturer will invalidate the manufacturer's warranty and
product liability.

HOBART reserves the right to make changes or improvements to its pro-


ducts without prior notice.

Detailed information can be obtained from your specialist dealer or from:

SERVICE Tel. 01803 45 62 58


Internet: www.hobart.de
E-Mail: [email protected] (within Germany)

© HOBART GmbH, Offenburg 2021

2 SM-22869-002-EN / 23.06.21 HOBART


Service Manual GC-18-01 EN

Revision:

May 2018: - Re-setting in InDesign

July 2018: - Safety instructions newly added

November 2018: - Chapter 2, 6, 8, 9, 10, 11, 12, 14, 15, 18, 19 revised

May 2021: - Editing of chapters 6.13, 8.10, 8.11, 9.4, 14.1, 15.3

- Chapter 9.8 added

HOBART SM-22869-002-EN / 23.06.21 3


EN GC-18-01 Service Manual
Table of Contents

Page Chapter Content

7 1. Notes on the documentation


7 1.1. Application
7 1.2. Layout of the documentation
7 1.3. Representation conventions

9 2. Safety instructions and regulations


9 2.1. Safety instructions and warning notices
9 2.2. Basic safety instructions
9 2.3. VDE measurement after new installation/repair
9 2.4. Personnel qualification
11 2.5. Product-specific hazards
11 2.6. Property damage

12 3. Models
12 3.1. Model overview
12 3.2. Explanation of machine designation
12 3.3. Features PROFI / PREMAX
13 3.4. Programme data/icons
14 3.5. Technical specifications
14 3.6. Installation dimensions

15 4. Installation (see also chapters 6.8-6.9)


15 4.1. Electrical connection
15 4.2. Water connection
15 4.3. Installation
15 4.4. Drain
15 4.5. Chemical container

17 5. Controls/ login
17 5.1. Off button / start button / display
18 5.2. Controls temperature monitoring / programme selection
19 5.3. Controls menu selection / display navigation
20 5.4. Explanation of the controls Factory setting / factory reset
21 5.5. Explanation of the controls Display test / BAE Function test

22 6. Commissioning /Settings
22 6.1. Language
23 6.2. Setting the date and date format
23 6.3. Set the time
23 6.4. Set power consumption calculation
23 6.5. Select reverse osmosis
23 6.6. Set water hardness when S11 is at "1"
24 6.7. Fill salt container with coarse-grained regenerating salt 2-8 mm

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Service Manual GC-18-01 EN
Table of Contents

Page Chapter Content

24 6.8. Connect chemical container


25 6.9. Filling chemical hoses
25 6.10. WiFi availability in the customer menu
25 6.11. Machine On/Off
26 6.12. General symbols
26 6.13. Important switching functions

29 7. Hydraulic diagrams
29 7.1. Explanations in respect of the hydraulic diagrams
30 7.2. Hydraulic diagrams GC
31 7.3. Hydraulic diagrams GC

32 8. Components
32 8.1. Water break (01-297510-1 -2/Service kit 01-297695-1).
33 8.2. Pressure transmitter B3/B4 01-539157-001 (00-775866-202 can also be used in ..................
the case of servicing)
35 8.3. Dosing units/chemicals
42 8.4. Water softening system with one-column softener 01-515030-001
45 8.5. Boiler/boiler connection chamber
46 8.6. Wash tank/ temperature sensor/ rinse pump/ drain pump
47 8.7. Wash pump
49 8.8. GENIUSX² / FLIPPER
51 8.9. Wash arms/rinse arms
51 8.10. Door
56 8.11. Vapour extraction/ Vapostop GCP

59 9. Control
59 9.1. Motherboard 04-006176-001
60 9.2. Additional PC Boards / Position
62 9.3. Pin assignment PC boards
64 9.4. Firmware
67 9.5. Loading the firmware via the service menu
71 9.6. Machine type selection after firmware update
72 9.7. Replacement of PC boards
73 9.8. Operating and display unit (BAE) with touch display

78 10. Programmes
78 10.1. Filling programmes
78 10.2. Short/standard/intensive programme
79 10.3. Cold programme at boiler temperature <35°C
79 10.4. Cold programme at boiler temperature >35°C
80 10.5. Hygiene (H) with hygiene tabs / descaling programme
80 10.6. Basic cleaning programme

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EN GC-18-01 Service Manual
Table of Contents

Page Chapter Content


81 10.7. Pump-out programme (Self-cleaning)

82 11. Menu navigation total overview


83 11.1. Status level
84 11.2. Information level

85 12. Menu navigation customer menu


85 12.1. Customer menu Chef Login via Machine ON or via the escape key Login CODE 1111
89 12.2. Setting up WiFi

93 13. Menu navigation external chemicals


93 13.1. External chemicals Login 9999

95 14. Menu navigation service settings


95 14.1. Menu navigation service login 0022

105 15. Fault messages


105 15.1. General description
105 15.2. Representation of fault messages
106 15.3. Possible fault messages

133 16. Connection to partial / full desalination

134 17. Connection to RO-I equipment ROI-18-01 (example GCROI-10B)


134 17.1. Machine parameters
135 17.2. RO installation kit

136 18. Return to language selection

137 19. Annex A: Assembly Instructions Sensor System Suction Lance Kit

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Service Manual GC-18-01 EN
Notes on the documentation

1. Notes on the documentation Symbol Meaning


Beware of being crushed or knocked
1.1. Application

This document contains the most important information Beware of caustic substances
about repair applications and fault messages which can be – Caustic substances can destroy
looked up by the service technician during his assignment. the skin on contact. All acids
and leaches are categorised as
caustic (rinse aid and detergent).
1.2. Layout of the documentation Observe PPE

Referenced documents are all instructions that describe the Beware of hot surfaces
installation, operation, maintenance and repair of the device, – Caution, risk of burns! Boiler (also
as well as additional instructions for all accessories used. boiler draining via hose), wash
tanks, the drying unit or the inside
For the operator: machine casing exhibit hot sur-
faces even after the machine has
– Comic Card (brief instructions)
been switched off.
– Operation Manual
Beware of hazardous substances
For the specialised tradesman: – In this area, the necessary rules
of conduct and precautions must
– Installation Instructions
be heeded. This warning sign is
– Service Manual among others depicted on the
descaling agent Radikalk. It may
– Troubleshooting List
react with other agents.
– Wiring Diagram
Beware of hand injuries
– Spare Parts Catalogue
– Cutting injuries due to sharp-
edged sheet metal parts or cable
1.3. Representation conventions ties.
– Hands can get crushed, pulled in
or be injured in another manner,
1.3.1. Symbols used for instance when transporting the
machine or due to the machine
tilting. Before tilting it, completely
Symbol Meaning empty the machine (also chemi-
Beware of hazardous electrical cals), then carefully tilt the machi-
voltage ne to the left.

– Caution should be exercised Beware of slipping


where this warning sign is used. – Danger of slipping on wet floor,
Mortal danger due to conductive e.g., caused by leaked detergent
parts connected to mains voltage! / liquid rinse aid residues or
– For all electrical work, disconnect moisture in general. Or by tilting
the machine from the mains sup- the machine.
ply and check absence of voltage.
See also the 5 safety rules on
page 5. Do not pinch the wires
when attaching the sheet metal
panelling.
Beware of explosion

HOBART SM-22869-002-EN / 23.06.21 7


EN GC-18-01 Service Manual
Notes on the documentation

Symbol Meaning
Beware of hazard area
– During operation this warning sign
is used at danger points requiring
particular attention and caution.
When handling chemicals, observe
the safety information and dosing
recommendations printed on the
packaging.
– Wear protective clothing, safety
gloves and safety goggles when
handling chemicals.
Useful additional information and tips

Pull out the mains plug before ope-


ning the machine

Wear safety goggles

Wear protective helmet

Wear working gloves

Some examples for the use of the


PPE:
Drilling, grinding, abrasive cutting
Working on the dosing technology/
chemicals
Working with descaling agents
Installation/dismantling, repair of the
machine

1.3.2. Representation in the text

Representa- Meaning
tion
INFORMATI- Information important to machine
ON operation, not a warning notice
 Step
 Outcome/result
– Listing 1nd level
• Listing 2nd level

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Service Manual GC-18-01 EN
Safety instructions and regulations

2. Safety instructions and regula- 2.2. Basic safety instructions


tions
2.2.1. Product safety

2.1. Safety instructions and warning The machine conforms to state-of-the-art technology and
notices the recognised safety regulations. Nonetheless, hazards
may occur.
► During machine operation, observe the general safety
instructions and warning notices that precede each Operate the machine only if it is in perfect working order
action. and in compliance with the operation manual.

All modifications and alterations to the product are reserved


2.1.1. Hazard levels for persons authorised by HOBART. Parameterisation is
password-protected.
The hazard level is part of the safety instructions and is
denoted by the signal word. Potential consequences are 2.2.2. Five safety rules
differentiated by the choice of signal word.
1. Isolate
DANGER Imminent danger: 2. Secure against unintentional restart
results in serious physical injury or
death 3. Verify that the device is de-energised

potentially hazardous situation: 4. Earth and short-circuit


WARNING
can cause serious physical injury or 5. Cover adjoining live parts or cordon off neigbouring
death live parts
potentially hazardous situation: These five safety rules are to be applied before working on
CAUTION
can cause minor physical injury machines in the order mentioned below. After the work is
done, they are called off in reverse order.
NOTICE potentially harmful situation:
can cause damage to the product
or other objects 2.3. VDE measurement after new instal-
lation/repair

2.1.2. Layout of warning notices After a new installation and after a repair, it is recommended
to carry out a measurement according to DIN VDE701/702.
See also service manual BGVA3. Checking all pertinent DIN
Warning notices are depicted with warning symbols and
VDE regulations is to be carried out in three steps.
signal words in the corresponding safety colours.
– Inspecting: for instance visual inspection of clamping
CAUTION units, contacts, PE contacts, possibly crushed cables
– Measuring: for instance
Nature and source of the hazard
Explanation on the nature and source of the • continuous connection of the protective earth
hazard conductor system (low Ω)
► Measures for averting the hazard • Loop resistance RS,IK (only carry out if there is no
ELCB, will trigger!)
► Additional measures for averting the ha-
zard, where applicable • Contact voltage UB (at FI/RCD)
Residual current measurement
– Testing: for instance pull-off test of the plug-in con-
tacts on the radiator and replacing them if necessary.
Check PE contacts

2.4. Personnel qualification


► Observe the regulations on occupational health and
safety.

HOBART SM-22869-002-EN / 23.06.21 9


EN GC-18-01 Service Manual
Safety instructions and regulations

► Carefully read through the Operation Manual before


use.
► Carefully read through the Service Manual before use.

Activity User group Qualification/training


Installation Qualified personnel Hobart Service or an electrically qualified person trained by
Hobart or a competent person acc. to the German technical
regulations for occupational safety (TRBS 1203) trained by
Hobart.
Trainees Only under appropriate supervision and examination
Commissioning Qualified personnel Hobart Service or an electrically qualified person trained by
Hobart or a competent person acc. to the German technical
regulations for occupational safety (TRBS 1203) trained by
Hobart.
Trainees Only under appropriate supervision and examination
Work on the electri- Qualified personnel Hobart Service or an electrically qualified person trained by
cal system Hobart or a competent person acc. to the German technical
regulations for occupational safety (TRBS 1203) trained by
Hobart.
Work on refrigerati- Qualified personnel Category 1 expert certified in accordance with:
on systems
– Ordinance (EU) No. 517/2014 Article 10
– Implementing regulation (EU) 2015/2067
– German Chemicals Climate Protection Ordinance §5
(ChemKlimaSchutzV)
Operation Operating personnel and Only under supervision and after instruction by the operator on
persons over the age of 14 the basis of the operation manual, instructions on dangers.
Handicapped individuals Their qualification must be assessed by the operator in the
particular case.
Persons up to 13 years old Persons under the age of 13 are not suited to operate the
machine.
Maintenance, repair Qualified personnel Hobart Service or an electrically qualified person trained by
Hobart or a competent person acc. to the German technical
regulations for occupational safety (TRBS 1203) trained by
Hobart.
Trainees Only under appropriate supervision and examination

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Service Manual GC-18-01 EN
Safety instructions and regulations

2.5. Product-specific hazards ► For cleaning, wear protective equipment (gloves, safety
goggles, protective clothing) when touching parts con-
taminated by wash water.
Avoid body parts being crushed or knocked:
► Observe the instructions on the packaging for storage, Avoid burns, scalds (to the hands)
lifting or transporting. ► Do not open the door during operation or the evaporati-
on phase, wait for the cycle to finish.
Avoid risk of explosion:
► Disconnect the machine from the mains prior to
► Do not install machine in a potentially explosive loca- cleaning and maintenance work.
tion.
► For cleaning, wear protective equipment (gloves, safety
Avoid electric shock: goggles, protective clothing) when touching parts con-
taminated by wash water
► Do not allow water to flow over live components.
► The drying unit can also display high temperatures!!
• Make sure the machine is correctly stored.
• Make sure the machine does not overflow when Avoid slipping
being filled.
Moisture can build up on the floor in front of the machine.
► Have the machine connected to the power supply by
qualified personnel. Do not damage the connection ► Provide a floor covering that is guaranteed to be non-
cable while unpacking! slip in case of moisture.

► Have additional dosings tanks mounted by qualified Residues on the washware, hygiene regulations not
personnel. maintained.

Avoid fire risk: ► Hygiene regulations must be observed and/or demonst-


rated in accordance with the national provisions.
► Fire risk due to reuse of non-functional connectors
► Do not allow water to flow over live components. 2.5.1. Additional hazards
• Make sure the machine is correctly stored.
• Make sure the machine does not overflow when Potential hazards caused by operating resources to be used
being filled. can be found in the enclosed safety datasheets. Workplaces
must be marked accordingly.
► Have the machine connected to the power supply by
qualified personnel.
► Have all modifications to the machine carried out by 2.6. Property damage
qualified personnel.
Avoid frost damage
• For example, the electric line can for instance be
overloaded if the wrong software or the wrong Temperatures below 0°C during transport/storage cause
machine programme number are loaded or if wrong function impairments.
locking parameters are set, thus causing a fire
hazard. ► Prior to installation, store the machine at room tempe-
rature (min. 15°C) for 24h.
• Parameters must therefore be checked and current
consumption measured. Avoid water damage

Avoid chemical burns, sensitisation of the skin, poiso- ► Do not operate the machine without supervision.
ning:
Avoid environmental hazards
► Wear protective equipment (gloves, safety goggles,
protective clothing) when handling chemicals. ► Dispose of the machine correctly and in accordance
with environmental regulations.
► Use only suitable chemicals. Observe the
manufacturer's data.
► Have chemical deficiency sensor set by authorised
trained service technicians.
► Do not open the door during operation, wait for the
cycle to finish.
► Disconnect the machine from the mains prior to
cleaning.

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EN GC-18-01 Service Manual
Models

3. Models Integrated chemical contai- Retrofit Retrofit


ner with depletion detection
(float switch)
3.1. Model overview
Strainer detection X X
GC 10 B Filter system Genius X² Genius X²
GC S 20 B Standby position of front X X
GC 90 B door
GCP 10 B
GC ROI-10B

GCP ROI-10B

GC ROI-90B

3.2. Explanation of machine designation

G Glasswasher
C Compact version
P Premax version
S Machine with integrated softener
Digit Sales digit
B Subsequent version
ROI with built-in reverse osmosis
(ROI-18-01)

3.3. Features
PROFI / PREMAX

Profi GC Premax
GCP
USB port X X
Data readout via USB X X
Automated documentation X X
Plain text display X X
Scrolling mode X X
Standard water consumpti- 1.9l 1.9l
on/ rack
Film keypad blue black
Drying assistant --- X
Vapostop --- X
Softener Option Option
Clip-in rinse arms X X

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Service Manual GC-18-01 EN
Models

3.4. Programme data/icons

GC GCP
1 In short (for slight soil deposits) 75s
2 Standard (for normal soil deposits) 120s
3 Intensive (for normal soil deposits / extended rinsing) 120s
Increased rinse volume 3.2l
4 Cold1 (for normal soil deposits and glass cooling) 120s
Increased rinse volume 3.8l
5 Hygiene (for machine cleaning) 600s2
For the use of special Hobart hygiene tabs

6 Basic cleaning (for removing stubborn deposits) 360


Higher washing temperature, reduced rinse temperature,
increased rinse volume
7 Descaling3 (for descaling in the washing chamber) X
Only via Service Login!
8 Vapostop4 180

1
Cooling effect of cold rinsing: With a water supply at 18
° C the glass temperature can be cooled down to approx.
38 ° C

Caution: To compensate for a drop in temperature in


the tank, there is an additional thermostop for the tank.
Temperature (S04 = 1) activated for the cold rinse cycle.
This can lastingly extend the cycle time
2
10 minutes (incl. draining, refilling, 300s washing at 65
° C, dripping and automatic power off).
3
The descaling programme can only be selected via the
service menu (machine must be "switched on" and opera-
tive). To log in, use the code 0022. Select the menu item
Descale, then "Go", and confirm. The descaling programme
will then start automatically
4
180 seconds additional run time for VAPOSTOP

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EN GC-18-01 Service Manual
Models

3.5. Technical specifications

Features Control Visiotronic / USB interface /soft start thermo stop-induced wash time
extension/ wash water pump self-cleaning programme in case of tank draining,
built-in softener as option
Rack output/h (theoretical) 48 / 960 glasses / h
Rack size 400 x 400mm
Rack height 315mm
Type of protection IP X4
Fresh water supply Minimum flow pressure 0.5 bar upstream of the solenoid valve, maximum pressure 10
bar
Minimum flow pressure on machines with integrated softener: 0.8bar.
Water hardness On machines without softener 0 to 3°d, on machines with softener max. 30°d
Flow rate filling valve 5 l/min

Rinsing water volume Standard: 1.9l / intensive: 3.2l; maximum rinse volume 3.5l
Rinse pump M2 0.14kW (50l/min)
Boiler content 4.0l
Boiler heating 4.2kW (3P 16A); 1.4kW (1Ph 13A); 1.4kW (1Ph 16A); 2.8kW (1Ph 20A)
Rinse temperature (boiler) 65°C, with cold rinse programmes cold; 82°C at GC-90A; 75°C at GCP-10A

Tank heating 2.4kW on all machines with cold water rinsing (GCP-10A / GC-10A)
Tank temperature GC approx. 55-60°C / GCP approx. 60°C
Tank capacity 8l
Pump motor (washing M1) Output 0.32 kW
Circulation capacity 200l/min (at open system)
Sound volume 58 dB (A)
Weight approx. 50kg

3.6. Installation dimensions

3.6.1. GC/GCP

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Service Manual GC-18-01 EN
Installation (see also chapters 6.8-6.9)

4. Installation (see also chapters 4.2. Water connection


6.8-6.9)
The machine must be operated with drin-
king water quality. Proposed limits conductance:
80 µS for cutlery and 100 µS for glasses, 200 to 400
4.1. Electrical connection µS for porcelain.

Risk of electric shock Machine without softener:

Failure to connect properly to the pow- Connection to soft, as warm as possible water up to max.
er supply can cause mortal danger 1°d total hardness (0.5 mmol/l, max. 60°C) possible. Con-
from electric shock. Have the machine nect machines with separate cold rinse to soft cold water.
connected to the power supply only by
qualified personnel!!!!!!!! Machines with softener:
NOTE: To guarantee the electrical safety If possible, the machine should be connected to as warm
of the machine, it must be connected to a as possible water (max. 50°C). Connect machines with
protective conductor system installed as separate cold rinse to cold water. Softener/machine must
specified. In addition, the machine must be adjusted to the water's degree of hardness.
be connected on site to the equipotential
bonding connection. The connection screw The flow pressure on all machine types must range between
intended for this purpose is located beside 0.5 (0.8 bar on "S" machines) and 10 bar. Provide a pressure
the cable inlet. reducer at flow pressures above 10 bar. Screw cap nut G
These fundamental safety requirements 3/4“ together with on-site stop cock. Do not kink or cut
and the professional design of the on-site inlet hose. A possible extension must be carried out with a
installation must be verified by a qualified suitable pressure hose e.g. 324088-1. Low temperatures
electrician. ≤ 5°C can lead to frost damage to water-carrying compo-
nents during transport/storage. Machine storage at room
Hobart does not accept any liability for temperature (min. 15°C) for 24h.
damage caused by improper installation!
Any applicable local installation instructions
must be observed! 4.3. Installation
The electric fuse protection and feed cable
cross section must be designed according Align machine horizontally with the aid of a spirit level by
to the type plate. turning the levelling feet until the door handle is flush with
the BAE.
The electrical as-delivered condition of
the respective machine can always be
referenced from the cover sheet (circuit 4.4. Drain
diagram) on the type plates and in the
cover plate on the back of the machine The connection between all machines (except GXC) and the
The mains cable must be connected via a on-site drain may not exceed a maximum height of 0.60
cut-out device (main switch or accessible m. Do not kink or lay the drain hose loose on the ground
plug device). (Remove the dummy cap in the siphon).

Connection values and current consumpti-


on must be checked after reprogramming!! 4.5. Chemical container
Measurements according to DIN VDE 0701
/ 0702 If the connection is changed, this
must also be changed and noted on the 4.5.1. External chemical canisters
type plate!! For FP machines, the machine
programme number (machine type) must
be changed.

On machines without integrated chemical container, an


instruction to insert the suction hoses into external canis-
ters appears.

HOBART SM-22869-002-EN / 23.06.21 15


EN GC-18-01 Service Manual
Installation (see also chapters 6.8-6.9)

Suction height of dosing pump: max. 1.5 m.


► Place suction hose without colour marking at the
suction valve down to the bottom of a detergent
container.
► Place suction hose with blue marking at the suction
valve down to the bottom of a rinse aid container.
► Tap the tick symbol.

Instruction "Close the machine door" is displayed.


► Close door and tap the tick symbol.

Suction hose filling is activated and visualised in the display


by a time bar.

4.5.2. Filling integrated chemical reservoir (opti-


onal)

On machines with retrofitted, integrated containers, the


instruction to fill the chemical containers appears.
► Open the frontal covering forwards.
► Fill the colourless container with detergent to the
"MAX" mark using a funnel. Do not overfill the contai-
ner!
► Fill the blue container with rinse aid to the "MAX" mark
using a funnel. Do not overfill the container!

4.5.3. Machines with built-in reverse osmosis

For machines with built-in reverse osmosis (example GCROI-


11B)

1. The hoses for the input water and permeate water must
be installed.

2. The correct capillaries must be determined and replaced,


if necessary.

3. Safety device for the drain according to DIN EN 1717


for reverse osmosis systems consisting of strainer, syphon
and piping. Part number: 01-539385-001.

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Service Manual GC-18-01 EN
Controls/ login

5. Controls/ login

5.1. Off button / start button / display

➁ ➀ ➆ ➇ ➈ ➉ 11

➀ START key Pressing this button switches the machine on (in the case of a new installation, commissioning takes
place first). By pressing it again, a previously selected programme can be started.
The button indicates the current operating status through different colours.
GREEN (increasing sectors) = machine is being filled and is heating
GREEN (permanent) = machine is in standby mode
BLUE (sectors) = wash programme running
Half RED / Half BLUE = Machine is in Login Mode via the escape key
RED (permanent) = critical fault (see chapter 12.3)
GREEN/RED (alternating) = uncritical failure (see 12.3)
Pressing and holding (3 sec.) activates the automatic drain and self-cleaning programme (when the
machine is on) and the machine switches off afterwards.
After switch off, however, the machine is not voltage free!

➁ STOP key With this button the machine can be switched into off mode at any time. Active programmes are abor-
ted. The LED of the cancel button is actuated outside the operating states "Machine OFF" and "STAND-
BY".
In machine OFF mode, it is possible to skip back in the menus by one menu level, respectively.
Pressing and holding the button for 5 sec takes you to the login level

(half red / half blue start button ➀)


1111 Customers
9999 External chemicals
0022 Service.
After switch off, however, the machine is not voltage free!
If S50 (demo mode) is on "1", two further logins are possible
1001 = Demo mode with commissioning
2002 = Fault codes with description

➂ DISPLAY Display (surrounds the positions 4 - 11)

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EN GC-18-01 Service Manual
Controls/ login

5.2. Controls temperature monitoring /


programme selection

➁ ➀ ➆ ➇ ➈ ➉ 11

➃ Temperature mo-
nitoring
If the machine is ready for operation, the washing and rinsing temperature can be displayed with
the ➃ key.
Depending on S120, the temperatures are displayed as static value (from the last wash cycle) or as
current value.
Example 1 (S120 to 0 or 1) Example 2 (S120 to 2 or 3)

➄ Programme se-
lection
At the programme selection level, the activated programmes, the respective runtime and the correspon-
ding symbol are displayed. Example:
Programme selected Programme selection new selection

➄ Change of menu
levels
1. Confirmation (save button)
2. Return
3. Fault acknowledgement

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Service Manual GC-18-01 EN
Controls/ login

5.3. Controls menu selection / display


navigation

➁ ➀ ➆ ➇ ➈ ➉ 11

➅ Menu selection By pressing the key ➅ at the home level (ready for operation mode), the user gets to this selection. The
selection enables access to
Customer menu (Chef-Login),
Service menu (Service-Login) and
Information

Menu selection Login level Information menu machine type, etc.

➃ Display- The navigation buttons are displayed as soon as it is possible to navigate in the corresponding direction.
-11 navigation buttons
Display-
If a text or screen limit is reached, navigation is stopped unless a deviating behaviour is specified in the
menu descriptions. When one of the navigation buttons is held, navigation in the same direction continu-
SET buttons es automatically after two seconds at 2Hz cycles.
The setting buttons are displayed as soon as it is possible to change a value.

Holding button ➃ 1,2,3…98,99,1,2,3....

Holding button ➅ 99,98,97…3,2,1,99,98…


When one of the SET buttons is held, changes in the same direction continue automatically after two se-
conds at 2Hz cycles. After another eight seconds, the forward-switching cycle is automatically increased
to 100 Hz within 20 seconds.

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EN GC-18-01 Service Manual
Controls/ login

5.4. Explanation of the controls Factory


setting / factory reset

➁ ➀ ➆ ➇ ➈ ➉ 11

➁ Factory setting By simultaneously pressing the keys ➁ + ➀ + ➅ for ≥ 5 seconds, the machine can be reset to a so-
called factory setting at a later time. Thereby, the following actions are carried out:
+
The original parameter set (programme numbers 001, 002, ...) is reloaded.

+ ATTENTION: If the programme number to be loaded is larger than the programmes available in the
➅ current firmware, the machine 001 is loaded.
• The language is set to English. (S72 = 2)
• The factory-set device code (A117) is written.
• The serial number (A118) defined by the manufacturer is written
• Remanent data is retained.
The following data is not changed at the factory reset:
• Data for daily and weekly programme (is regulated via S78 if active)
• The last active wash programme
• Service info (A137)
• Date of the last USB / WiFi connection
• The internal flag enquiring whether the calibration of the turbidity sensor was ok
• Fault memory
• Time for the osmosis count
• Relay delay times
• Hygiene report data
• Offset values for the zero point adjustment (A56 and A96)
A successful factory reset is confirmed by a brief activation of the signal sensor.

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Service Manual GC-18-01 EN
Controls/ login

5.5. Explanation of the controls Display


test / BAE Function test

➁ ➀ ➆ ➇ ➈ ➉ 11

BAE function test Pressing the buttons ➃ + ➀ + ➁ simultaneously for ≥ 5 seconds starts the BAE function test.

+
Holding the escape key ➁ for ≥ 5 seconds switches off this function test.
➀ In addition, the function test is closed if no key is pressed for one minute.
+
The opening or closing of the function test is confirmed via the signal transmitter by a double
➁ short-term activation. An activated BAE function test is additionally indicated by alternate flashing
of the start buttons red, green and blue.

1. Test the start buttons LEDs and the display buttons (➃ - ➈)


In the display, the key surfaces of the keys are separated by lines
2. Depending on the buttons (➃ - ➈), the start buttons LEDs are activated one after the other
for the time of actuation.
3. LED escape key: By pressing the button ➉ or ➁, the LED of the escape key ➁ is actua-
ted for the duration of the operation.
4. Signal sensor test: Pressing the button 11 activates the signaling device for the duration
of the operation.
5. Display test: Pressing the ➀ button above shows a checkerboard pattern in the display
for the duration of the operation. By pressing the key ➀ below, all pixels of the display are
activated for the duration of the operation.

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EN GC-18-01 Service Manual
Commissioning /Settings

6. Commissioning /Settings

6.1. Language

On machine delivery, the switching function S73 (Request


for commissioning) = "1".
On first actuation of the ON button ➁ (in switched-off state)
the language selection is displayed (is preset to ENGLISH).
Set language: switching parameter = S72

Select the desired language with the buttons ➃ or ➅.


Finally confirm the selected language with the button ➄.


➀ ➁ ➂

Overview of all available languages

S72 Language S72 Language S72 Language


1 German 11 Dutch 21 Slovakian
2 English 12 Italian 22 Spanish
3 French 13 Japanese 23 Turkish
4 Danish 14 Korean 24 Hungarian
5 Norwegian 15 Croatian 25 Thai
6 Arabic 16 Polish 26 Chinese
7 Chinese 17 Portuguese
8 Czech 18 Rumanian
9 Suomi 19 Russian
10 Greek 20 Swedish

If German is the language selected (S72 = 1), parameter


S137 is set to 1. This makes the WiFi-settings available in
the customer menu

The selected language is saved by the key ➄, the parameter


S72 is set accordingly and the next menu item is displayed.

All subsequent menu items are displayed in the selected


language

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Service Manual GC-18-01 EN
Commissioning /Settings

6.2. Setting the date and date format A207 ➔ S20 = 1 / A208 ➔ S20 = 2 / A209 ➔ S20 =
3 / A210 ➔ S20 = 4

If at least 2 A-parameters have a value > 0, then a selection


➆ ➃ option is shown on the display. The key ➄ confirms the
current selection and sets the parameter S20.
➇ ➄
6.5. Select reverse osmosis
➈ ➅

The date is pre-defined by the manufacturer (Parameter
S74 = date format)

The date format can be set with the key ➇.

With the keys ➆ or ➈ a selection can be made between ➅


day, month, year

Use the keys ➃ or ➅ to set the day, month, year. With the keys ➃ or ➅ you can choose between the following
Each step must be confirmed with the key ➄. options:
– RO-I (only applies to RO-I-18-01 / Example GCROI-
Confirming the last value (key ➄) displays the next menu
10B)
item.
– No reverse osmosis

6.3. Set the time – RO-S


– Other reverse osmosis

➆ By means of the key ➄, the parameters S19, S82 and


➃ S97 are set according to the selection made and the next
menu item is displayed.
➇ ➄
6.6. Set water hardness
➈ ➅
when S11 is at "1"
The time is pre-defined by the manufacturer. (Parameter
S75 = time format).

The time format can be set with the key ➇.

With the keys ➆ or ➈ you can choose between hours, ➄


minutes.

Use the keys ➃ or ➅ to set the hours, minutes. ➅


Each step must be confirmed with the key ➄.

Confirming the last value (key ➄) displays the next menu Use the keys ➃ or ➅ to set the previously measured total
item. German hardness.

Example: measured 13 ° d, setting + 2 ° d more = 15 ° d


6.4. Set power consumption calculation (30°d are set by the manufacturer).

1°dH thereby corresponds to 0.1783 mmol/l


The power consumption calculation requires the correct
connection power. Confirming the last value (key ➄) displays the next menu
item.
Depending on the selection, parameter S20 is set auto-
matically. The following assignment applies here

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EN GC-18-01 Service Manual
Commissioning /Settings

6.7. Fill salt container with coarse-grai- 6.8. Connect chemical container
ned regenerating salt 2-8 mm


Depending on the set value of the switching function S125,
➄ a corresponding text is displayed

Blue mark always in the liquid rinse aid container.


➅ Example external container

The display is only shown if the parameter setting is S11


= 1. This display is not shown for S11≠1. ➃

After filling in the regenerating salt, wipe off any spilled


salt grains and remove completely. Then fill with water, if
necessary stir a little.

By pressing the key ➄ the next menu item is displayed.

By pressing the key ➄ the next menu item is displayed.

For installation of suction lances, see chapter 8.3.4

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Service Manual GC-18-01 EN
Commissioning /Settings

6.9. Filling chemical hoses The selected item is saved via the key ➄, the display chan-
ges to the next menu item
The door must be closed (is checked via the door switch
S1 input E01)
6.11. Machine On/Off


When S1 has switched (the door is closed), the display
changes to the bar graph Use the keys ➃ or ➅ to select whether the machine should
The bar graph is tuned to the longest time. The chemical be switched on or off.
hoses are filled automatically. The key ➄ confirms the selected display field and executes
DA3 (Detergent dosing pump M4) for the time T87 the following function:
DA4 (Liquid rinse aid dosing pump M3) for the time T88 • Machine on ➔ The machine is switched to machi-
ne mode "ON". If the given conditions for starting a
filling programme are given, this is carried out.
• Machine off ➔ The machine is switched to ma-
chine mode "OFF".

After filling, the value of the previously set date is set as


the date of commissioning. S73 is set to "0" and the next
menu item is displayed.

6.10. WiFi availability in the customer


menu

This menu item only appears if S72 ≠ 1, S139 = 1 and


S133 = 1. In this case, not German was selected. It must
now be decided whether the WiFi-settings are available in
the customer menu or not.
If the option No (key ➅) is selected, parameter S137 is
set to 0. As a result, the menu item WiFi is not displayed
in the customer menu. If Yes is selected (key ➃), S137 =
1. The WiFi-settings are displayed in the customer menu.

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EN GC-18-01 Service Manual
Commissioning /Settings

6.12. General symbols service menu via login 0022).

Other symbols 6.13. Important switching functions


Timer
S1 = hood 0 = function off/1 = function on
start
Login
S3 = B1 Boiler 0 = function off /1 = function on
thermostop
Temperatures
S4 = thermo 0 = Thermostop wash tank off 1 = wash
stop wash tank: time extension until set-point value is
(important reached
Info/service on machines With switch position S4=2 (previously 1
with cold rinse and thus always active), the thermostop
programmes) tank is only carried out during the cold
Return programmes and during the first wash
programme after a cold programme.
S8 = Interlock 0 = function off / 1 function on
Fault tank heating
wash pump
S9 = Locking 0 = function off /1 = function on
Wash/rinse tempe- device tank
rature heating - boiler
heating
Sound off/on S11 = softener 0 = function off/1 = function on
S18 = Impeller 0 = Function off / 1 = Function on
sensor
Scroll menu
S19 = external 0 = function off/1 = function on
demineralisa-
tion
Change value
S20 = Con- 1 = Connected value A207
nected load /
2 = Connected value A208
Accept value boiler capacity
3 = Connected value A209
4 = Connected value A210
Information S21 = signal in 0 = negated (default) 1 = not negated.
case of chemi- Use the signal "0" for cleaning lances /
cal deficiency internal containers
Menu
S22 = Thermo- 0 = Function off
label function 1 = Europe
2 = Thermolabel (higher temperature
Programme symbol setting)
S23 = Deter- 0 = no actuation
gent pump
Service 1 = Actuation HOBART
control M4
2 = Actuation parallel to the rinse pump
M2
Drying
3 = Actuation parallel to wash pump M1
4 = Actuation parallel to filling valve Y1
WiFi connection

Switchover is possible via the programme representa-


tion in the customer menu (see chapter 11.3.1 Display
settings) or with the switch parameter S140-S158 (in the

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Service Manual GC-18-01 EN
Commissioning /Settings

S24 = Control 0 = no actuation S67 = prompt 0 = function off/1 = function on


liquid rinse aid hygiene pro-
1 = Actuation HOBART
pump M3 gramme
2 = Actuation parallel to the rinse pump
S68 = strainer 0 = function off/1 = function on
M2
monitoring
3 = Actuation parallel to wash pump M1
S69, 70, 71 * See chapter 9.2.2
4 = Actuation parallel to filling valve Y1
S72 = langua- 1 = German/ 2 = English/ 3 = French…..
S48 = Se- 1 = short (only when S25 = "1") ge / see also page 23
lection basic
2 = Standard (only when S26 = "1") S73 = prompt 0 = no prompt for initial start-up/1 =
programme
(the last selec- 3 = Intensive (only when S27 = "1", other- initial start-up prompt for initial start-up
ted programme wise standard) S77 = Sensor 0 = No sensor
is reactivated type
4 = eco (only when S28 = "1") 1 = Sensor 00-775612-001 (NTC)
after machine
on) 5 = automatically Standard S78 = Auto- 0 = function off/1 = function on
6 = automatically Standard matic filling
programme
7 = cold rinse programme (only when S31 / automatic
= "1") commissioning
8 = automatically Standard (setting date,
time must be
9 = Intensive with water exchange (only if additionally
S33 = "1") entered)
10 = continuous (only when S34 = "1") S79 = mask 0 = service contact address is displayed
11 = cutlery (only when S35 = "1") menu item in case of fault messages and at info
service hotline level / 1 = no service number.
12 = hygiene (only when S36 = "1")
S82 = reverse 0 = function off/1 = function on
13 = basic clean (only when S37 = "1") osmosis
14 = descaling (only when S38 = "1") S83 = soft 0 = function off/1 = function on
15 = coffee cups (only when S39 = "1") start

16 = Thermal disinfection TD (only when S89 = Tempe- 0 = No entry in the hygiene protocol
S40 = "1") rature moni- when the temperature falls below
toring in the
S50 = demo If S50 is on 1, 3 further logins are pos- 1 = Wash and rinse temperature drops
hygiene report
programme sible: 1001 Commissioning and 2001 are logged in the hygiene report
Exhibition mode. Here, all fault message 2 = Wash and rinse temperature drops
texts that are displayed externally are are logged in the hygiene report and
available to choose from message 071
2002 Here, all fault message texts that
are displayed in the fault memory are S120 Tempera- 0 = The highest temperature of the last
available to choose from ture display last wash or rinse cycle is displayed
cycle / current
S51 = service 0 = function off/1 = function on 1 = The current temperature is dis-
level for all ana- played on AE1 and AE2
logue values on 2 = The highest temperature of the last
display wash or rinse cycle is displayed
S52 = perma- 0 = Function off / 1 = Menu item on / 3 = The current temperature is displayed
nent tempera- 2 = Continuous temperature on on AE1 and AE2
ture display
S121 Activate 0 = Animation off
S54 Vapostop 0 = function off / 1 = function on animations fil-
1 = Animation on
S63 = signal 0 = function off/1 = function on ling and pump-
sensor out programme

S64 = automa- 0 = function off /1 = function on S122 Activate 0 = Animation off


tic switch off animations
1 = Animation on
after 6h filling and
evacuation
S65 = inputs 0 = function off / 1 = detergent + rinse aid programme
chemicals on / 2 = only detergent /
monitoring 3 = only rinse aid

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EN GC-18-01 Service Manual
Commissioning /Settings

S124 Internal/ 0 = Deactivated, there is no osmosis


external osmo- control
sis control
1 = Internal osmosis control
S131 dosing 0 = deactivated
liquid chemi-
1 = Control of the detergent and
cals*
liquid rinse aid pump
S132 Machine 1 = Front door machine
type determina-
2 = Hood-type dishwasher
tion front door
or hood
S134 Activate / 0 = Function OFF
deactivate WiFi
1 = function ON
S135 timely 0 = deactivated
interval for data
1 = every 4 hours
transmission to
the cloud 2 = every 2 hours
3 = every hour
4 = every 30 minutes
5 = every 15 minutes
S136 timely 0 = every 28 minutes
interval alive
1 = every 13 minutes
signal
2 = every 8 minutes
3 = every 3 minutes
4 = every 30 s
S137 Show 0 = function off / 1 = function on
WiFi in custo-
mer menu
S165 Fan 0 = Drying by fan is deactivated / No
drying menu item
1 = Drying by fan is deactivated / Menu
item available
2 = Drying by fan is activated

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Service Manual GC-18-01 EN
Hydraulic diagrams

7. Hydraulic diagrams 3 Boiler


4 Wash arms
7.1. Explanations in respect of the hyd- 5 Rinse arms
raulic diagrams 6 Salt container2
7 Resin column2
B1 Temperature sensor boiler
B2 Temperature sensor tank 1
Complete component water break
B3 Pressure transmitter boiler 2
Complete component softener
B4 Pressure transmitter tank

E1 Heating boiler
E2 Heating tank

M1 Wash pump
M2 Rinse pump
M3 Dosing pump rinse aid
M4 Dosing pump detergent
M5 Drain pump
M6 Vapour fan (P models)
M12 Booster pump RO-I

S1 Reed switch door


S2 Flow meter water break1
S3 Reed switch tank strainer
S4 Salt deficiency switch2
S6 Detergent deficiency switch
S7 Rinse aid deficiency button
S8 RO-I leakage sensor
S9 RO-I low pressure switch

Y1 Filling valve

Y10.1 Softener valve salt dosing


Y10.2 Softener valve boiler
Y10.3 Softener valve drain

1 Water supply hose


2 Water inlet water break1

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EN GC-18-01 Service Manual
Hydraulic diagrams

7.2. Hydraulic diagrams GC

7.2.1. GC without softener

7.2.2. GCS with softener

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Service Manual GC-18-01 EN
Hydraulic diagrams

7.3. Hydraulic diagrams GC

7.3.1. GCP

7.3.2. GCPROI (GCROI without fan M6)

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EN GC-18-01 Service Manual
Components

8. Components Machine without softener/with softener

8.1. Water break (01-297510-1 -2/


Service kit 01-297695-1).

HAZARD
Mortal danger due to conductive parts
connected to mains voltage!
► For all electrical work, disconnect the
machine from the mains supply and check
absence of voltage. See also the 5 safety
rules page 9.
► Do not pinch the wires when attaching the ➀ = Connection fresh water hose from filling
sheet metal panelling. valve

➀a = Flow meter

CAUTION ➁ = Connection for fresh water to the boiler


Injury hazard! ➁a = Connection for fresh water to the softener
► Pull out the mains plug before opening the
machine. ➂ = Connection is provided with a blind cap

➂a = Connection for the water for regeneration


Tasks waterbreak
1. Disconnect from drinking water network ➃ = Ventilation to wash tank

2. Water metering only in the case of waterbreaks with Hinweis: If the switching function S18 is on "0"
counter (pulse transmitter S2) when the filling val- (OFF), the water is not metered via
ve Y1 is open. LED 2 on the circuit board A1 then pulses (208 pulses approx. 1l of water),
flashes very fast. but is realised via the time needed to fill
3. Collect a store of water for regeneration also in a a certain area of the boiler. Based on
transparent hose (always when Y1 is actuated). the duration and the known volume of
the range to be filled, the volume flow
The pulse transmitter S2 (reed switch) on the small con- into the machine can be calculated The
trol board is activated by the solenoid in the impeller. The measurement starts as soon as the filling
connecting wires are connected with the reed switch via a programme has been started, the filling
two-pin insulation displacement termination. valve Y1 has been opened (DA05 = 1)
and the voltage value of the pressure
The control counts the switching contacts of the reed transmitter B3 has reached the value
switch. 208 pulses correspond to approx. 1 l water. A198. From this time on, the time is
In the course of maintenance/inspection it should be che- measured that is necessary for the volta-
cked whether the impeller sensor is working. This can be ge value of the pressure transmitter B3
done in two ways. to reach the value A199.

1. The pulse transmitter can be checked with the service


menu on pages 73/74.
2. Visual inspection whether the LED 2 on the mother-
board is pulsing fast (see chapter 11.2).

Hinweis: After respectively 20 minutes inactivity


in standby mode, the filling valve and
boiler valve are actuated for 0.8 sec.
(parameter S17).

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Service Manual GC-18-01 EN
Components

8.2. Pressure transmitter B3/B4 Pressure transmitter boiler B3


01-539157-001 (00-775866-202 Boiler / tank "empty" corresponds to approximately 0.5 V
can also be used in the case of tolerance +/-0.06 V. The filling valve is actuated when
standby mode is not yet reached (boiler full). At an output
servicing)
voltage of approximately 0.62 V, the boiler heating swit-
ches on (heats to fill start temperature 85°C).
HAZARD
Mortal danger due to conductive parts
B4
connected to mains voltage!
B3
► For all electrical work, disconnect the machi-
ne from the mains supply and check absence
of voltage. See also the 5 safety rules page
8. Do not pinch the wires when attaching the
sheet metal panelling.

Caution, risk of burns!


► Boiler (also boiler draining via hose), wash Hot water tank connection chamber
tanks, drying units or the inside machine
casing exhibit hot surfaces even after the Luftkammer Waschtank
machine has been switched off. 01-515334-001 (Kit)

CAUTION
Injury hazard!
► Pull out the mains plug before opening the
machine.

► Wear working gloves

Function
Via the air chamber (in the boiler / wash tank), compressed
air is transmitted via a transparent hose to the pressure
transmitter boiler (B3) wash tank (B4). The transmitters
convert the pressure applied into an analogue direct cur-
rent voltage (AE3 = pressure transmitter boiler B3 / AE4
pressure transmitter tank B4).
Login 0022 service settings
Parameter S51 = amend to "1"
Change value from "0" to "1"
Confirm value, store value, leave the menu.
Reset all analogue values on display, after the test S51
to "0"

AE1 = Boiler temperature B1


AE2 = Tank temperature B2
AE3 = Voltage value pressure transmitter boiler B3
AE4 = Voltage value pressure transmitter tank B4
AE5 = not assigned
AE6 = not assigned

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EN GC-18-01 Service Manual
Components

to check!!!

Description to Boiler connection


chamber, 04-006291-001 (kit):
1 = Rinse aid connection
2 = Fresh water connection
3 = Connection pressure transmitter
hose (B3)
4 = Water input chamber
5 = Air chamber

Fitting O-ring: 00-276903-073

B3 Filling off Steam Filling off ECO Filling off Heating on Voltage change filling
level level rinsing level monitoring
Message 032
Parameters A52 A53 A54 A55 A59

Hinweis: Service technicians may not change any


voltage values (only on instruction from
Hobart). After rinsing, the voltage value
(tank full) on all machines is approxi-
mately 0.14V higher. The hoses must
always be routed such that they rise and
are above tank or boiler level (no water
pocket so that the condensate flows
back)!

Pressure transmitter tank B4

B4 Tank Heating Intermediate Safety level Pumping level after the Pressure incre-
full On pump out pump-out programme ase in filling
(pumping fault message programme
021) Message 020
Parame- A78 A82 A84 A92 A93 A95
ters

Maintenance/replacement
AE3 for level boiler / AE4 for level wash tank. Provided
When exchanging a transmitter / air chamber, pay no fault is pending, the voltage values can be made visible
attention that the wash tank / boiler is empty. After- on the display (Possible fault messages (014 / 015 / 016
wards the voltage values must be checked in service / 017 / 050 / 051) pressure transmitter see chapter 15.3
mode. For both transmitters these must be 0.5V in an Fault messages)
empty state. Pressure transmitters can also be used
00-775866-202.
8.2.1. Zero point adjustment pressure transmitter
Only use spring band clamps 01-246214-003 for fastening
the hoses.
In order to compensate the pressure transmitters' tole-
It is possible to check voltage values in the service rances, the zero point is balanced. For this purpose, the
menu. (Switch S51 to "1"). output value of the sensor is compared with the default
value of 0.5V.
Do not blow into the pressure transmitter

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Service Manual GC-18-01 EN
Components

Balancing is carried out at commissioning and after Peristaltic pump hose as 775608-003
every completely flawlessly executed pump-out pro- service kit:
gramme.

If the offset value is outside the tolerance of +/- 0.06V, a The density of the connected chemicals can be adjusted.
fault message is generated; see chapter 12.3 Fault mes- Basic value 1.0g/cm³ each:
sages. The flow rate is calculated for each filling process There are 3 possibilities for this
using 2 defined levels in the boiler. (Time x volume). 1. Chef Login 1111 / Chemical settings
2. Chemicals Login 9999
3. Service level 0022 / Service settings / Parameters /
8.3. Dosing units/chemicals A104 (detergent density) / A105 rinse aid density (mostly
1.0g/cm³)
Dosage amount
8.3.1. Dosing unit
HLG-10 = 1.15g/cm³
HLB20 = 1.25g/cm³
HAZARD HLU30 = 1.25g/cm³
Mortal danger due to conductive parts HLU-31 = 1.25g/cm³
connected to mains voltage! HLU-32 = 1.40g/cm³
HLA-40 = 1.30g/cm³
► For all electrical work, disconnect the
machine from the mains supply and check Dosing of detergent for all models = preset to 3.0g/l / 0
absence of voltage. See also the 5 safety – 9.5g/l are possible
rules page 9.
Dosing of rinse aid = preset to 0.3g/l / 0 – 2.0g/l are
► Do not pinch the wires when attaching the possible
sheet metal panelling.
Detergent dosing
Beware of caustic substances! Pre-dosing of detergent is carried out parallel to the rinse
Caustic substances can destroy the skin on pump M2.
contact. All acids and leaches are categorised Wash dosing is carried out after the Genius X² (coffee
as caustic (rinse aid and detergent). cup programme + 2g/l more)

Rinse aid dosing:


Pre-dosing of rinse aid is carried out after the end of the
CAUTION last wash step.

Injury hazard! Wash dosing of rinse aid is carried out after the end of
► Pull out the mains plug before opening the the wash programme
machine. (end of rinse). Additional dosing is carried out after the
cold/Eco or steam programme.
► Wear working gloves For hose filling and preset dosing amounts in g/l see Chef
Login chapter 12.1.2 or External Chemicals Login 9999
chapter 13.1.1.
► Wear safety goggles Maintenance:
During maintenance, the hoses, the dosing units and the
connections must be checked. By way of precaution, the
dosing hoses (hose inside, suction and pressure hoses)
Dosing units all machines
must be replaced every year. Part number of dosing
Detergent dosing unit (M4): 01-515268-002 hoses as material sold by the metre 01-515410-099
Flow rate: 3.0l/h (50Hz) 3.6l/h (60Hz) Note: If there is a change in chemicals, rinse the
Peristaltic pump hose as 01-515268-012 yellow hoses several times with water, then fill the hoses
service kit: carrier plate with chemicals and adjust the chemical deficiency
01-515268-020 black carri-
sensor.
er plate
Machines are generally supplied without chemical container;
Rinse aid dosing unit (M3): 01-515269-006 retrofitting is however possible.
Flow rate: 1.6l/h

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EN GC-18-01 Service Manual
Components

Important switches

S23 = Actuation detergent dosing unit (M4)

0 = no actuation

1 = Actuation HOBART

2 = Actuation parallel to the rinse pump M2

3 = Actuation parallel to wash pump M1

4 = Actuation parallel to filling valve Y1

S24 = Control liquid rinse aid pump M3

0 = no actuation

1 = Actuation HOBART

2 = Actuation parallel to the rinse pump M2

3 = Actuation parallel to wash pump M1

4 = Actuation parallel to filling valve Y1

8.3.2. Retrofit kit dosing container


01-294373-001

CAUTION
► This type of work may only be carried out
by authorised qualified personnel.
► Chemicals may escape during this work,
therefore wear the protective clothing inten-
ded for this type of work.

1 1x 01-294373-001 Container unit mounted


2 1x 01-294492-001 Installation guide
3 3x 00-165128-001 Cable tie

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1 Separate machine from the mains.

Remove the front and left hand side covering. Keep screws.

Holding clip of the dosing hoses is omitted without replace-


2
ment (1).

Remove feed hoses (2).

2
1

2 Shorten the hose from the cleaner pump to the dosing nipple
and lay it as shown in the picture (3).

Secure both pressure hoses in hooks (4).


4

3 Route the plugs of the two suction lances to the front of the
electrical cover. To do this, cut open the marked cable tie, pull
the two cables forward and then secure the remaining cable
harness with a new cable tie.

4 Insert plug S6 through the opening of the detergent con-


nection. Insert plug S7 through the opening of the rinse aid
connection.

5 Connect feed hoses from the containers with the relevant


dosing units.

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6 Connect reed switch with cable adapter to cable harness.

7 Hoses between container and tank must be laid in large


bends.

8 Hook container unit onto tank. Fasten unit with the screws.

Check the mobility of the two cover lids.

9 Mount the disassembled covers. Only then put the machine


back into operation.

Activate the container functions via the control panel.

General information in respect of operation can be found in


the operator manual.

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10 Select "Service Login". Entering PIN 9999 provides access to


the chemistry settings

11 In the main "Chemistry" menu select "Signal in the event of a


lack of chemicals".

Then select the option "0" and confirm

12 Select "Detergent / liquid rinse aid detection"

13 Select the option "Detergent and liquid rinse aid detection" in


the submenu.

After the selection, return to the previous menu using the


return arrow

14 The conversion to the dosing container kit is now complete.

Switch the machine off and on again to return to the start


screen.

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8.3.3. Chemicals monitoring Container full

Parameter chemicals monitoring (also possible via the


External chemicals login 9999).

Parameters chemicals monitoring


S21 Signal in case of chemical deficiency
0 = Signal in case of chemical deficiency "0"
(default)
1 = Signal in case of chemical deficiency "1"
S65 Detergent/rinse aid detection
0 = No detection active (default)
1 = Detergent and liquid rinse aid detection
active
2 = Detergent detection active Container empty
3 = Rinse aid detection active

Hinweis: A deficiency is only analysed if it has


been pending for several wash cycles.
A deficiency display will only go out once
the respective channel detects chemi-
cals for several wash cycles

Monitoring with reed switch (magnetic float switch


in chemical container)

➀ = Storage container
➁ = Float switch
1 = no deficiency / 0 = deficiency
➂ = Column for float
➃ = Float with magnet
S6 = detergent
S7 = liquid rinse aid

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8.3.4. Detergent / Rinse Aid Lance Kit Number ➀ Plug connection detergent lance
04-006330-001 long / -002 short
➀a Mating plug machine detergent
➁ Cleaning hose connector
HAZARD
➂ Black rubber grommet detergent
Mortal danger due to conductive parts ➃ Float switch detergent S06 / E06
connected to mains voltage!
► For all electrical work, disconnect the
➄ Plug connection liquid rinse aid lance
machine from the mains supply and check ➄a Mating plug machine liquid rinse aid
absence of voltage. See also the 5 safety
rules page 9.
➅ Connection of the liquid rinse aid hose:

► Do not pinch the wires when attaching the ➆ Blue rubber nozzle liquid rinse aid
sheet metal panelling. ➇ Float switch liquid rinse aid S07 / E07

Beware of caustic substances!


8.3.5. Detergent / liquid rinse aid lance installa-
Caustic substances can destroy the skin on
tion
contact. All acids and leaches are categorised
as caustic (rinse aid and detergent).
The following points should be observed during the ins-
tallation
– Apply the sticker to the rear cover plate
CAUTION
Injury hazard!
► Pull out the mains plug before opening the
machine.

It is possible to install detergent lances.

Detergent lance (black) 04-006166-001


 
Rinse aid lance (blue) 04-006166-002

 
– Insert the colour-coded lances (blue = liquid rinse aid
  / black = detergent) into the appropriate chemical
containers.
– Make sure that the float is as far down as possible
(ground clearance max. 1 cm)

 
001-0003.000
– Insert the connecting cables into the slots provided

For a detailed installation description see chapter 19.


Annex A

 
Service kits

04-006330-001 both lances (450mm)

04-006330-002 both lances (340mm)

04-006166-011 detergent lance 450mm

04-006166-012 rinse aid lance 450mm

04-006166-013 detergent lance 340mm



 04-006166-014 rinse aid lance 340mm

S6 / S7

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setting of 16°d at 14°d. (see chapter 12.1.2)


– Fill salt container with 1.5 kg coarse-grained rege-
nerating salt (2 to 8 mm), afterwards top up with
water.
a a Special tool fastening nut softener 01-293500-1 repla-
cement kit softener cover: 01-515030-50
– Salt consumption per regeneration ca. 40 g
– Via parameter S65 chemical monitoring is actuated
S65 = 0 no query / S65 = 1 E06 and E07 are eva- Appropriate parameters
luated / S65 = 2 E06 is evaluated / S65 = 3 E07 is S11 = 0 = Off / 1 = On
evaluated.
– The parameter S21 (signal in the case of a chemical
deficiency) defines which signal should be evaluated
in the event of a chemical deficiency. Factory setting
"0" means, if no signal is present (position 1), a defici-
ency analysis should take place.

8.3.6. Detergent / liquid rinse aid lance function


/ fault messages.

– If one of the two or both tanks are empty (float switch


S6 / E06 and / or float switch S7 / E07 is in rest po-
sition (position 1), the internal reed contact is opened
(wire break-proof wired).
– A fault is only evaluated if this lower switching position
is pending for the time parameter T135.
– Message 036 Detergent deficiency
– Message 037 Rinse aid deficiency
– By pressing the button A2:S2, the display for 10
wash programmes disappears, but the message is
not acknowledged. With the machine off / on, the
display is shown immediately without waiting for the
10 washing operations.

Acknowledgement is only given when:


– DE6 = 1 (when S21=0) or
– DE6 = 0 (at S21=1 or S65 = 0)

For liquid rinse aid the following applies:


➀ Y10.2 Non-return valve boiler
– DE7 = 1 (when S21=0) or
– DE7 = 0 (at S21=1 or S65 = 0) ➁ Y10.3 Non-return valve drain

➂ Outlet soft water


8.4. Water softening system with one-
column softener 01-515030-001 ➃ Inlet hard water (fill water)

➄ Inlet regeneration / salt dosing


8.4.1. Commissioning ➅ Y10.1 Salt dosing valve

– Measure the total hardness of the raw water in °d with ➆ Salt deficiency switch S4
the measuring kit 00-607236-000.
Regenerate connection to the drain (via ventilation
– Define setting ranges: 1 to 35°d according to the ➇ valve)
measured raw water hardness. Example Define a

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Softener cover kit Maintenance/replacement:


Item number kit 01-515030-050 1. Completely pump out the machine, empty the wa-
shing pump sump and the water softener completely
with a wet vacuum cleaner.
2. Then separate from the mains
3. Dismantle front panel/plastic cover
4. Drain boiler by means of drain hose

5. Remove right hand side covers / unfasten softener

Softener capacity in l

Total hardness at 10°d at 20°d at 30°d


Capacity with one 3600l 1530l 630l
salt filling
Regeneration after 122l 51l 21l 6. Remove transparent water hose on the waterbreak
and hold into a bucket to drain; while doing so, open
the softener cover (there is no more salt water in the
CAUTION softener after this)

Beware of hand injuries


Hands can get crushed, pulled in or be injured
in another manner, for instance when trans-
porting the machine or due to the machine
tilting
► Before tilting it, completely empty the ma-
chine (also chemicals), then carefully tilt the 7. Dismantle the two hoses on the waterbreak
machine to the left.
8. Place machine on its left hand side
9. Dismantle bottom plate
CAUTION
Injury hazard!
► Pull out the mains plug before opening the
machine.

► Wear working gloves

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10. Completely detach the softener with the special tool What needs to be measured where?
01-293500-1 Label all water softener valves (1, 2,
– Measure the raw water inlet hardness (total hardness
3). Then remove the plug.
in °d) directly at the on-site water tap.
– Measure the outlet hardness at the boiler drain hose
– Measure the raw water conductance in µS/cm at the
on-site water tap
– Measure the rinse water conductance in µS/cm at the
boiler drain hose
11. Pull out softener with the hoses
Alignment of the measured raw water hardness
with the machine setting; the following must be
ensured in the process
– that the hardness range set on the machine side is
adequate for the measured raw water
– that there is still salt in the storage container
– whether the operator has by mistake used salt tab-
lets; this is not permitted
After a replacement, retighten the fastening nut with – whether the salt container has been filled with water
the special tool (after 3 wash cycles). on start-up

8.4.2. Regeneration function Approximate guide values for a correct softener


function

Note If the softener functions correctly, the conductance of the


boiler water is higher than the raw water conductance,
– A manual initiation of regeneration is possible by thus for instance 500 µS. 800 µS in the rinse water are
setting parameter C05 to "0". absolutely normal as raw water conductance. However, if
– The salt deficiency indicator on the display only goes this value is drastically increased, e.g. 3000 µS (= 3
out after a while or after some wash cycles. mS), it can be assumed that the softener does not work
correctly!
– Regeneration can also take place during fill mode
– Salt deficiency is triggered in case of too low a salt Hinweis: If the above measurements drastically
content by the magnetic float switch, which switches deviate from the ideal values, the softe-
the salt deficiency switch S4 (reed switch) (time delay ner test programme must be activated
15min) (see also chapter 14.1.5); remove the
side panels beforehand. On no account
may the softener test programme be
8.4.3. Procedure for softener testing run at the start of the inspection, as it
inevitably causes salts to be washed in.
During maintenance it is possible to read out via parameter Thoroughly rinse the boiler after this
C11 how much water has been topped up since the start procedure (fill and drain several times)
of the salt deficiency. With parameter C12 it is additionally to remove the high chloride content
checked how often salt has been topped up in case of a (causes corrosion).
salt deficiency (salt deficiency lamp on/off).

Required measuring kit

A measuring kit to determine the total hardness (°d) / carbona-


te hardness (part no. 00-607236-000). The manufacturer's
use-by date must be observed.

A temperature-compensated conductance measuring de-


vice 00-606909-000 (possibly also pH sticks 00-609927-
000).

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8.5. Boiler/boiler connection chamber 1. Completely pump out machine

2. Then separate from the mains


HAZARD 3. Dismantle front panel/plastic cover
Mortal danger due to conductive parts 4. Drain boiler by means of rinse pump M2 (Caution Risk
connected to mains voltage! of burns due to hot boiler water)
► For all electrical work, disconnect the
5. When installing the boiler connection chamber, first
machine from the mains supply and check
tighten the lower two fixing nuts, then tighten the upper
absence of voltage. See also the 5 safety
fixing nut.
rules page 9.

Caution, risk of burns!


Boiler (also boiler draining via hose), wash
tanks or the inside machine casing exhibit hot
surfaces even after the machine has been
switched off.

8.5.1. Boiler design/volume

Standard heat output: E1 4.2kW 01-294044-1


(with O-ring)

O-ring separate: 01-240135-011


Boiler volume: 4.0l; standard rinsing volume: 1.9l, possi-
ble rinsing volume: 3.5l

Replacing the boiler heating


1. Completely pump out machine
2. then separate from the mains
3. Drain boiler by means of rinse pump M2 (Caution
Risk of burns due to hot boiler water)
4. Check all plug contacts for good contact before
disconnecting them

Temperature sensors B1 / B2 Comparison values


temperature / ohms

When replacing the sensor (00-775612-001) it is essential


Description of boiler connection chamber 1 to use heat transfer compound 603253!
(Kit 04-006291-001 with O-ring):
0°C = 36.6kΩ / 10°C = 23.0kΩ / 30°C = 9.8kΩ / 50°C
1 = Rinse aid connection = 4.6kΩ / 70°C = 2.3kΩ / 80°C = 1.7kΩ

2 = Fresh water connection

3 = Pressure transmitter hose connection (B3)

4 = Water input chamber

5 = Air chamber

Fitting O-ring: 00-276903-073

Exchange boiler connection chamber

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8.6. Wash tank/ temperature sensor/ rin- 8.6.3. Rinse pump M2


se pump/ drain pump

HAZARD
Mortal danger due to conductive parts
connected to mains voltage!
► For all electrical work, disconnect the
machine from the mains supply and check
absence of voltage. See also the 5 safety
rules page 8.

Caution, risk of burns!


Hot boiler water can leak

8.6.1. Tank

Tank volume 8.0l


Standard tank heating 01-294390-1
E2 2.4kW
Air trap tank 01-515334-001 Air cham-
ber, replacement kit
Viton O-ring for air trap 276903-63 Technical data:
Part no. for 50Hz 01-515260-001
8.6.2. Temperature sensor boiler/tank
Part no. for 60Hz 01-515260-002
Voltage 220-240V
Part no.
Current 0.6A
Temperature sensor boiler B1 = 00-775612-001
Output 0.14kW
Temperature sensor tank B2 = 00-775612-001
Condenser 4µF /400V
(00-226568-002)
Temperature sensor B1 / B2 Comparison values
temperature / ohms Flow rate 7.2s = 2.5l

0°C = 36.6kΩ / 10°C = 23.0kΩ / 30°C = 9.8kΩ / 50°C Maintenance The rinse pump is fastened by means of clip
= 4.6kΩ / 70°C = 2.3kΩ / 80°C = 1.7kΩ in. The electrical connections are established via plug-in
contacts.
Temperature measuring range: The NTC thermistors are
temperature-dependent semiconductor resistors. They Dismantlin the rinse pump
have a strongly negative temperature coefficient (TC). Min.
-40°C max. +125°C. Possible fault messages temperature
sensor see chapter 12.3., page 87.
HAZARD
Caution, risk of burns!
Hot boiler water can leak

Observe the hot boiler water when replacing the rinse pump.

Drain boiler by means of drain hose

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8.6.4. Drain pump M5


HAZARD
Drain system: Serves the brief pump out of soiled wash Mortal danger due to conductive parts
water after 20 sec (Genius X²) in the wash programme, the connected to mains voltage!
intermediate pumping as well as the complete drainage of
► For all electrical work, disconnect the
the wash tank. On the pressure side, the soiled wash water
machine from the mains supply and check
is routed via a hose system, afterwards via a ventilation
absence of voltage. See also the 5 safety
valve (4) to the on-site drain. Here, a green ball is pressed
rules page 8.
against the opening in the ventilation valve. After pumping
out, the green ball has to return to its starting position (due
to suction breakage) Caution, risk of burns!
Boiler (also boiler draining via hose), wash
tanks, drying (Premax) or the inside machine
casing exhibit hot surfaces even after the
machine has been switched off.

Dismantling the pump:

Unplug the electrical connections on the drain pump. Com-


pletely pump out machine. If one is available, use the wet
vacuum cleaner to empty the wash pump sump. Loosen
the fastening screws of the drain pump and pull the drain
pump out to the rear. During maintenance: always check
the ventilation valve (3) for soil and clean. Check mobility
of the green ball.

1 Drain pump M5
2 Turbidity sensor B5 (only in FX-18-01 models) 8.7. Wash pump
3 Ventilation valve
Wash water recirculation: With this system, the wash
4 Drain hose water is distributed to the top or bottom wash arm during
washing. The wash water that is flowing back is filtered
Technical data: through a strainer system and is taken via an integrated
coarse strainer ring from the outer ring room of the suction
Part no. for 50Hz 01-515075-001 piece through the main channel to the wash pump. During
(50Hz) recirculation of the wash water through the wash pump (suc-
tion effect), the flipper (see figure chapter 8.8) is closed.
Part no. for 60Hz 01-515075-002
The tank strainer is monitored. (Switching function S68)
(60Hz)
Voltage 220-240V Output X2: 2 is controlled by means of a triac over four
power stages. After expiry of t4 or at S83 = 0, relay 2
Current 0.3A bypasses the triac. The soft start function (as well as the
wash pump function) can be directly switched off via the
Output 40W
door switch contact!

Hinweis: When replacing the WP system, the drain


The pump out programme runs through in several steps
pump must also be replaced.
Step 1 Pump out (T70)
Step 2 Rinse (T42)
Step 3 Pump out (T71)
Step 4 Pause (T72)
Step 5 Pump out (T66)

Step 4 and 5 is repeated for parameter C56.

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Designation of spare parts Part no.


Wash pump without drain pump 50 01-515070-004
Hz, 0.32kW
Condensor 10µF 226568-30
Flat gasket 01-240178-001
Special tool 01-240303-3
Transition socket for special tool 609939

Dismantling the wash pump

HAZARD
Mortal danger due to conductive parts
connected to mains voltage!
► For all electrical work, disconnect the
machine from the mains supply and check
absence of voltage. See also the 5 safety
rules page 9.

Beware of caustic substances!


Caustic substances can destroy the skin on
contact. All acids and leaches are categorised
as caustic (rinse aid and detergent).

1. Dismantle front panel and plastic cover


CAUTION 2. Loosen the fastening screws of the drain pump M5
Beware of hand injuries and pull the drain pump out to the rear. Step 2 is
optional.
Hands can get crushed, pulled in or be injured
in another manner, for instance when trans- 3. Using the special tool 01-240303-003 (and the cross-
porting the machine or due to the machine over nut 00-603939-000) loosen the fastening nut.
tilting
► Before tilting it, completely empty the ma-
chine (also chemicals), then carefully tilt the
machine to the left.
Sonderwerkzeug
CAUTION 01-240303-003

Injury hazard!
Übergangsnuss
► Pull out the mains plug before opening the 00-609939-000
machine.
4. Detach right hand side covering
► Wear working gloves 5. On "S" machines, detach the transparent hose on the
waterbreak and drain completely.
6. Open softener cover; once more completely drain the
If the wash pump needs to be replaced, the machine (inclu-
transparent hose / alternatively, completely empty the
ding boiler and softener) must be completely drained. When
softener using a wet vacuum cleaner.
installed, empty and dismantle the chemical containers.
Completely pump out machine If one is available, use the 7. Refasten softener cover.
wet vacuum cleaner to empty the washing pump sump
See following page
See also Removal of softener page 43

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8. Place machine on its left hand side 11. D


 etach additional fastening on the tank bottom (by
means of rubber buffer)

9. Remove bottom plate


12. Dismantle wash pump

10. Unplug electrical connection of the wash pump,


loosen washing riser and drain riser

8.8. GENIUSX² / FLIPPER

Drain system: Serves to partly pump out soiled wash water


after approx. 10 sec (Genius X²) in the wash programme,
as well as to completely drain the wash tank. On the pressu-
re side, the soiled wash water is routed via a hose system,
afterwards via a ventilation valve to the on-site drain.

During the self-cleaning programme, the flipper ➅ is open.


The flipper prevents the soil that has accumulated in the
pump sump from being taken back into the circulation
system.

During maintenance, the unobstructed movement of the


flipper must be checked on all accounts. In addition, the
fine filter must be cleaned daily. In addition, the ventilation
valve must also be checked for soil.

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Dismantling/ checking the flipper

Sectional drawing Genius X²


(Example during circulation)

➀ Tank covering strainer

➁ Fine filter

➂ Wash chamber

➃ Fastening nut suction piece

➄ Flat gasket

➅ Open flipper (during pump out)


Maintenance Servicing
➆ Closed flipper (suction effect during
wash process) The smooth running and function of the flipper must be
Wash chamber checked. During assembly, make sure that the fastening
➇ screw does not fall into the pump sump.
➈ Pump-out chamber

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8.9. Wash arms/rinse arms

The following points must be checked during main- 8.10. Door


tenance
1. Smooth turning of the wash/rinse arms.
8.10.1. Components door
2. Dismantle and clean the reducing washer
01-515434-001 in case of soil. Observe the correct
installation position during re-installation. The centre CAUTION
of the recess points to 9 o'clock.
Injury hazard!
3. Large opening on the left between 7 and 11 o'clock. ► Pull out the mains plug before opening the
4. Dismantle and check the wash and rinse arms for soil machine.
(if necessary rinse well and clean).
► Wear working gloves. Hand injury when
5. Check correct fit of the metal slide ring 775933-3.
removing the gas spring
6. Secure the rotating arm axle with Loctite 243 (part
no. 609684) in case of repair

Restrictor part number


01-515434-1

Stand-by Position (right side)


After end of operation leave door on stand-by position
so that the remaining
steam can escape.

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8.10.2. Gas spring with dismantling

Does the gas spring need to be exchanged


Example 1: If the door has to be removed due to a
defective slide bearing.
Example 2: When the door is opened and it quickly
folds forward.
The following points must be observed:
Only dismantle/install the gas spring when
the door is closed.
Do not dismantle the rod of the gas spring
with a tool.
View of the gas spring from the left side
with the left side cover removed.
Loosen the locking ring

Remove locking ring.


Pull out the upper fastening (tab) of the gas pressure
spring from the metal retaining pin of the bracket.

Open and dismount the black hinged spring bolt 01-


240236-001.
Slide bearing (replace if necessary)
Spring bolts

Release the black fork head from the door hinge.

Check slide bearings 01-240204-001 and replace if


necessary (always mounted outside).
Assembly is carried out in reverse order.

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8.10.3. Disassemble door / exchange slide bea-


rings

HAZARD
Mortal danger due to conductive parts
connected to mains voltage!
► For all electrical work, disconnect the machi-
ne from the mains supply and check absence
of voltage. See also the 5 safety rules page
8. Do not pinch the wires when attaching the
sheet metal panelling.

CAUTION
Injury hazard!
► Pull out the mains plug before opening the
machine.

► Wear working gloves

Worn slide bearings become noticeable, e.g., when a


closed door moves slightly to the left / right. Or traces of
water can be seen on the outside of the lower door bolt.

The best option is to disassemble the gas spring first.


The figure shows the light brown slide bearing of the
door (example left side).

Part number slide bearing: 01-515302-001 (2x)


Slide bearing kit: 01-294465-001 including pivots

Screw on right and left door bolts using an Allen key


size 4.

Dismantle the door with hinges.

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Exchange slide bearings on the right and on the left.


Spare parts kit door bolt 01-294465-001
On this occasion, clean the door gap at the front
to make sure that the openings to the machine are
free of dirt. Clean the openings with cable ties.

Installation:
Then reassemble in reverse order. In manufacturing
there is a defined torque for tightening the fastening
screws (5nm).

When servicing in this context, clean the door gap and


use cable ties to clean the holes in the washing chamber

8.10.4. Door handle

HAZARD
Mortal danger due to conductive parts
connected to mains voltage!
► For all electrical work, disconnect the machi-
ne from the mains supply and check absence
of voltage. See also the 5 safety rules page
8. Do not pinch the wires when attaching the
sheet metal panelling.

CAUTION
Injury hazard!
► Pull out the mains plug before opening the
machine.

► Wear working gloves

View of the display and door handle (example: Profi


machine)

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Installation of the door handle

➀ Adhesive film
➁ Fastening screws at the front door handle
➂ Door handle
➃ Counter-holder door handle (in the door)

If it is necessary to replace the door handle (in order to


access the fastening screws of the door handle), the
adhesive film must be removed (it is sufficient to cut holes
in the foil).
Door handle after removing or cutting the film, remove
the Allen keys.

Door handle complete Premax (black): 04-006294-001


High gloss adhesive film black (separate) 04-006159-001

Door handle complete Premax (blue): 04-006294-002


High gloss adhesive film blue (separate): 04-006159-001

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8.11. Vapour extraction/ Vapostop GCP Loading example

Parameters:

S54 = 1 Drying on

The drying assistant is actuated despite S54 = 0 during


– Fill
– Rinsing/draining time
– Cyclically during the standby phase

DANGER
Mortal danger due to conductive parts
connected to mains voltage! Caution, the cooling elements on the fan PCB are
► For all electrical work, disconnect the live!
machine from the mains supply and check
The drying unit consists of a main fan M6 which aspirates
absence of voltage. See also the 5 safety
the vapour from the wash tank. The exhaust opening is
rules page 9.
located in the door frame.
► Do not pinch the wires when attaching the
Rack magnet retrofit kit: 01-294499-1
sheet metal panelling.
Miscellaneous: Starting a wash programme switches off all
drying functions. Deactivation possible via the customer menu
CAUTION Maintenance see separate maintenance instructions
Special tools: vapour extraction: 01-240303-2 or 01-
Beware of hand injuries 240303-3 (special tool for wash pump)
Hands can get crushed, pulled in or be injured 1. Loosen hexagon nut and fastening nut on the interior of
in another manner, for instance: the machine
► Pinching fingers when cleaning the inside of 2. Unplug cable of the vapour fan
the machine on the fan impeller
3. Dismantle complete unit, clean and if necessary fold
apart the halves
CAUTION Hinweis: Injury hazard during troubleshooting: Do
not reach into the fan impeller
Injury hazard!
► Pull out the mains plug before opening the
machine.

Part no. 01-2944426-1

4. Loosen the fastening nut with special tools.

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8.11.1. Special features mounting Vapostop 4. Align dryer centrally, check O-ring and screw on bayo-
net from inside
1. Mount the filling piece with flat seal (connection piece
for the condensation water) and nut

2. Slide U-profile gasket onto dryer and put dryer on tank

5. Press cover evenly straight down until all catches are


hooked in.

Unscrew the bayonet ring of the new dryer (will be screwed


back on later from the inside Tool)
Lay cable harness over dryer, fix with cable tie to plastic dome

3. Insert dryer in the sealing strip so that the sealing


engages in the inner web and the plastic flange lies in
the gutter

U-profile seal must engage evenly in the cover part. Do not


crush!
6. Apply Sikaflex 221 or alternatively silicone to still
visible sealing elements

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8. Screw the bracket of the control to the bracket of the


covering

9. Dryer detail viewed from the front (engaged clips)

7. Connect dryer wiring harness and motor cable. Then


replace the cover 10.When mounting the cover, make sure that the under-
Caution: the gold-coloured cooling elements are ener- side is guided upwards into the groove for reasons of
gised when the machine is switched on sealing. If necessary, replace the blue sealing rubber.

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9. Control LED 1 for door/hood switch: S1:


LED on = hood/door closed
9.1. Motherboard 04-006176-001 LED off = hood/door open
LED 2 for the impeller sensor S2:
CAUTION
LED = flickers with incoming water (pulses) with open
Injury hazard! filling valve Y1 (only softener models)
► Pull out the mains plug before opening the Status LED for processor function:
machine
LED flashes (1s on 1s off) = voltage available, proces-
sor running
DANGER LED on = Voltage present, processor not running
Mortal danger due to conductive parts LED off = no voltage available.
connected to mains voltage!
► For all electrical work, disconnect the Note:
machine from the mains supply and check When replacing a PCB, no firmware update is ne-
absence of voltage. See also the 5 safety cessary!!! Only after a display exchange.
rules page 9.
Only the fully equipped PCB 04-006176-001 is available
► Do not pinch the wires when attaching the
as spare part.
sheet metal panelling.
If new software is available due to a software change, the
Residual voltage see chapter 11.2 procedure as described in the service menu or service
software must be followed.

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Starting with serial number 8669 13271, the PCB was in- 9.2. Additional PC Boards / Position
serted with 2 interference suppression capacitors below T1.

DANGER
Mortal danger due to conductive parts
connected to mains voltage!
► For all electrical work, disconnect the
machine from the mains supply and check
absence of voltage. See also the 5 safety
rules page 9.
► Do not pinch the wires when attaching the
sheet metal panelling.

CAUTION
Injury hazard!
► Pull out the mains plug before opening the
machine

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9.2.1. Additional PC Boards / assignment

The additional PC Boards are assigned to different func-


tions.

1A3 / 2A3 parts number: 04-006021-001


1A3 = softener
2A3 = not assigned

3A4 / 4A4 parts number: 04-006022-001


3A4 = drying unit
4A4 = RO-I 18-01

5A5 parts number: 04-006023-001


5A5 = Potential floating contacts (pot floating C.)

The floating contacts can each be assigned with a swit-


ching function S69, S70, S71 to different functions (see
following page).

S69 relay K22 (DA22) X1


S70 relay K23 (DA21) X2
S71 relay K24 (DA22) X3

Connector 2-pin: 00-322791-002 / Pins: 00-298553-099

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9.2.2. Assignment of floating contacts on additio- 9.3. Pin assignment PC boards


nal PCB 5A5

0 Output deactivated 9.3.1. Assignment PCB A1 part 1


1 Output activated when machine is in standby
mode Plug Pin Function
2 Output activated when filling programme or wash A1 : X0 1 PE
programme (all) or pump-out programme are
active A1 : X1 1 PE

3 Output activated when actual temperature tank A1 : X1 2 not assigned


or boiler below setpoint temperature
A1 : X1 3 L1 (supply)
4 Output activated when filling programme SHORT
A1 : X1 4 not assigned
or STANDARD…is active
5 T136 is started after every rinse time. During A1 : X1 5 N (supply)
this time the output is activated. A1 : X2 1 L1
6 Output activated only when filling programme is A1 : X2 2 not assigned
active.
A1 : X2 3 N
7 Output is activated when there is an information
message A1 : X3 1 M1 Wash pump N
8 Output is activated when there is a failure A1 : X3 2 not assigned
9 Output is activated when there is an information A1 : X3 3 M4 detergent dosing. N
message or failure
A1 : X3 4 M2 rinse pump N
10 Output activated when SHORT, or STANDARD,
... CUTLERY, or BASIC CLEANING or COFFEE A1 : X3 5 M5 drain pump N
CUPS is active (not in the case of the hygiene or
A1 : X3 6 K1/E1 boiler contactor N
descaling programme)
A1 : X3 7 M3 rinse aid dosing. N
11 Output activated when pump-out programme is
active A1 : X3 8 Y1 filling valve N
12 Output activated when HYGIENE or DESCALING A1 : X4 1 M1 Wash pump L DA1
are active
A1 : X4 2 Bridge on X4/3 (Triac) DA1
13 Output activated when machine is on:
A1 : X4 3 Bridge on X4/2 (Triac) DA2
(Filling programme, ready for operation, wash
programme, pumping programme, critical fault A1 : X4 4 M4 detergent dosing. L DA3
display, fault message when switching on the
machine, fault message before switching off the A1 : X4 5 M2 Rinse pump L DA7
machine) A1 : X5 1 M5 Drain pump L DA6
14 Output activated when tank or boiler heating are A1 : X5 2 K1/E1 Boiler contactor L DA8
active
A1 : X5 3 M3 rinse aid dosing. L DA4
15 Tank lights: Output active when "Machine On
(same as in 13)" and "Door Open". After that, time A1 : X5 4 Y1 filling valve L DA5
delay T208 is switched off. If T208 = 0 or "-", the
output remains active as long as "Door open" and "Ma- A1 : X6 1 L1 from the terminal block X0
chine on (same as 13)". T208 is triggered by "door DA9
closed" or "machine off".
A1 : X6 2 E2 tank heating L
A1 : X7 1 S1 door switch 12V
A1 : X7 2 S1 door switch DE1
A1 : X7 3 not assigned
A1 : X7 4 not assigned

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A1 : X7 5 S2 pulse transmitter 5V A1 : X11 3 BAE STB


A1 : X7 6 S2 pulse transmitter DE2 A1 : X11 4 BAE CAN H
A1 : X7 7 S3 strainer switch 5V A1 : X11 5 BAE 0V
A1 : X7 8 S3 strainer switch DE3 A1 : X11 6 BAE CAN L
A1 : X7 9 not assigned S8 leakage sensor ROI 5V
A1 : X12 1
A1 : X7 10 not assigned S9 min. pressure hose ROI 5V

A1 : X7 11 not assigned A1 : X12 2 S8 leakage sensor ROI DE8


A1 : X12 3 not assigned
A1 : X12 4 S9 min. pressure hose ROI DE9
9.3.2. Assignment PCB A1 part 2
A1 : X12 5 not assigned
Plug Pin Function A1 : X12 6 not assigned
A1 : X8 1 B1 temperature sensor boiler A1 : X12 7 not assigned
AE1
A1 : X13 1 not assigned
A1 : X8 2 B1 temperature sensor boiler
GND A1 : X13 2 not assigned

A1 : X8 3 B2 temperature sensor tank A1 : X13 3 not assigned


AE2 A1 : X14 1 not assigned
A1 : X8 4 B2 temperature sensor tank A1 : X14 2 not assigned
GND
A1 : X14 3 not assigned
A1 : X8 5 B3 pressure transmitter boiler
5V A1 : X14 5 not assigned

A1 : X8 6 B3 pressure transmitter boiler A1 : X15 1 not assigned


AE3
A1 : X15 2 not assigned
A1 : X8 7 B3 pressure transmitter boiler
A1 : X15 3 Drying PWM A
GND
A1 : X15 4 Drying PWM K
A1 : X8 8 B4 pressure transmitter tank 5V
A1 : X16 1 not assigned
A1 : X8 9 B4 pressure transmitter tank
AE4 A1 : X16 2 not assigned
A1 : X8 10 B4 pressure transmitter tank A1 : X17 1 not assigned
GND
A1 : X17 2 not assigned
S6 chemical deficiency - deter-
gent 5V A1 : X17 3 not assigned
A1 : X9 1
S7 chemical deficiency liquid A1 : X17 4 not assigned
rinse aid 5V A1 : X17 5 not assigned
A1 : X9 2 S6 chemical deficiency - deter- A1 : X17 6 not assigned
gent DE6
A1 : X17 7 not assigned
A1 : X9 3 S7 chemical deficiency liquid
rinse aid DE7 A1 : X17 8 not assigned

A1 : X10 1 S4 salt deficiency switch 5V


A1 : X10 2 S4 salt deficiency switch DE4
A1 : X11 1 BAE 12V STB
A1 : X11 2 BAE 12V

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9.3.3. Assignment additional PCB 1A3 9.3.6. Assignment additional PCB 4A4

Plug Pin Function softener Plug Pin Function ROI


Y10.1 softener valve 4A4 : X1 1 M12 pump ROI L (DA19)
1A3 : X1 1
Salt dosing L DA10 4A4 : X1 2 Y8 filling valve ROI L (DA20)
Y10.3 softener valve 4A4 : X1 3 not assigned
1A3 : X1 2
Drain L DA11 4A4 : X1 4 M12 pump ROI N (N)
1A3 : X1 3 not assigned 4A4 : X1 5 Y8 filling valve ROI N
Y10.2 softener valve 4A4 : X2 1 not assigned (DA21 out)
1A3 : X1 4
Boiler L DA12 4A4 : X2 2 not assigned
1A3 : X1 5 not assigned 4A4 : X2 3 not assigned (DA21 in)
1A3 : X1 Y10.1 softener salt dosing
6
valve N
1A3 : X1 7 Y10.3 softener drain valve N 9.3.7. Assignment additional PCB 5A5

1A3 : X1 8 Y10.2 softener boiler valve N


Plug Pin Function floating contact
Performance optimisation (DA22
9.3.4. Assignment additional PCB 2A3 5A5 : X1 1
in)
Performance optimisation (DA22
Plug Pin No function 5A5 : X1 2
out)
2A3 : X1 1 not assigned (DA13) 5A5 : X2 1 Extraction system (DA23 in)
2A3 : X1 2 not assigned (DA14) 5A5 : X2 2 Extraction system (DA23 out)
2A3 : X1 3 not assigned 5A5 : X3 1 Machine ON (DA24 in)
2A3 : X1 4 not assigned (DA15) 5A5 : X3 2 Machine ON (DA24 out)
2A3 : X1 5 not assigned
2A3 : X1 6 not assigned (N)
9.4. Firmware
2A3 : X1 7 not assigned (N)
2A3 : X1 8 not assigned (N)
9.4.1. Version

9.3.5. Assignment additional PCB 3A4 Hobart Number.YYYY.ZZZ

• Firmware basic number (Hobart Number)


Plug Pin Drying function
• Release version number (YYYY)
3A4 : X1 1 PCB A7 L1 DA16
• Development of version number (ZZZ)
3A4 : X1 2 not assigned
Example: 04-006025-001.0005.000
3A4 : X1 3 not assigned
3A4 : X1 4 PCB A7 N 04-006025-001 - Hobart Number (FX-18-01)
0005 - 5. Release
3A4 : X1 5 not assigned 000 - Release versions are always declared with 000.
Firmware versions with an entry at the last 3 digits are
3A4 : X2 1 DA18 out
usually released firmware versions with SEFs.
3A4 : X2 2 not assigned
3A4 : X2 3 DA18 in

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9.4.2. Folder structure on the USB flash drive for zipped files must be unpacked.
the firmware
1. File "FX18BAEP.bin" in the root directory of the USB
flash drive
A firmware update is mandatory. When visiting the machine,
the firmware version must be checked and updated. The 2. Folder "04-006025" in the root directory of the USB
programme number (machine type) must then be checked flash drive
and, if necessary, saved anew. 3. In directory 04-006025 the three firmware files
• In order to avoid faults during the update process, 001.0010.000, 001.0013.000 and 001.0016.004
ideally an empty USB-2.0 stick (FAT32-formatted)
should be used, which contains a folder with the
directory 04-006025, in which only the file(s) is/
are located (see illustration example below are 3
different software versions).

If this is not the case, please proceed as follows (if the


flash drive is empty, please format) with FAT32 (with 32kB):
• Create new folder (right click onto the USB folder)
• Rename folder to 04-006025
I. Direct update
• Copy machine software to this folder; the bin file
1. Deenergise the machine.
must be available in the same root directory. It is
required during an exchange. 2. Insert USB flash drive.

9.4.3. Firmware update

Selection of the firmware update procedure.

As specified above, there are two procedures for a firmware


update without special service software:
3. Switch on the voltage supply.
1. Update via the service menu of the control with live 4. Confirm message “To update firmware insert USB
machine flash drive” with the tick icon.
2. Direct update

Done correctly, both procedures yield the same result.

The decisive criterion to select the procedure is the ques-


tion: Is it possible to deenergise the machine externally
without any effort?

This is given if
1. the fuse box is easily accessible
5. Select the firmware 0001.0016.004 via the arrow
and keys and confirm with the tick icon.
2. the machine is individually protected by fuses

If 1. and 2. is given, a direct update is possible.

The advantage of the direct update procedure is that


it is possible to update without additional step from
firmware version 04-006025-001.0008.004 (and
smaller) to the current firmware version 04-006025-
001.0016.004 (present).

If 1. or 2. or both are not given, the firmware update must 6. Confirm message "Starting firmware update" with the
be carried out via the service menu. tick icon.
Caution: Make sure that the USB stick for the update
contains the following files and directories. The

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2. Step: Update to firmware version 04-006025-


001.0013.000
3. Step: Update to final firmware version >=04-006025-
001.0016.004.

To do so, carry out the firmware update three times.

During the first update (see from chapter 9.5.1), select the
software 0001.0010.00 and finish the update process.

7. Wait until the progress bar in the following screen has The second update to the software version 0001.0013.000
expired. is carried out.

Then the third update to the final software version


0001.0016.004 (or higher version) is carried out.

8. A screen with the message "Loading..." is displayed.


Wait until it goes out.

9. The message that the firmware update has been


completed is displayed.

10. Now remove the USB flash drive. Then confirm the
message with the tick icon.
11. The screen changes to the service menu.
12. Caution: For machines with special options (indi-
cated as SEF on the nameplate), always check the
parameter settings in the service menu. To do so,
change to the parameter menu in the service menu.

II. Firmware update via the service menu

Caution: As described above, for machines with an installed


firmware version <04-006025-001.0008.004 (and smaller)
the firmware must be updated in three steps. This is
the only way to reliably retain machine-specific parameters.
1. Step: Update to firmware version 04-006025-
001.0010.000.

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9.5. Loading the firmware via the


service menu
• When the control system is delivered, there is
already certain firmware on BAE and STE.

Distinction:
New part -> delivery state
"old part" -> software update via menu
• This firmware allows the control system to be
turned on without any outputs being activated
• In order to be able to use the system in combina-
tion with the dishwasher, a firmware update is
mandatory. This is indicated accordingly on the
machine display.
• Old part software update via menu:
the update process should in this connection be
carried out as follows.

9.5.1. Machine login "On"

• By pressing the button 6 at the home level (ma-


chine ready for operation), the user gets to this
selection.The selection provides access to the
customer menu (Chef login),
the service menu (service login) and to
information

• By pressing the key 5 the login window appears


(see Pin entry chapter 11.5.3).

• By pressing the button 4 you get to the service


login

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9.5.2. Machine login "Off"

• Press the escape key 2 (approx. 5s) until the


message "Enter pin" appears.

9.5.3. Pin entry service level

• Enter login for the service level 0022


• Select pin 0022 and confirm each entry with key
5

• After confirmation of the last digit with the key


5, the menu selection "External chemicals" ap-
pears and "Service settings". Select "Service
settings" with key 4 or 6 and confirm with key 5.
The service menu appears. The service menu is
displayed.

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9.5.4. Select the menu item firmware update


in the service menu

• With the keys 4 or 6 select the menu item Firm-


ware update and confirm it with the key 5

9.5.5. Firmware update with USB flash drive via


USB port

• The message "Please insert the USB flash drive


for the firmware update" is displayed.
• Insert USB flash drive
• This must be confirmed with the key 5.

• The search of the firmware begins

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• If one or more firmware files are found in the • Firmware update is carried out and is indicated by
folder "04-006025“, they are displayed. The a bar (progress bar)
display appears as an endless list, whereby the
list contains as many entries as firmware versions
were found, see chapter 11.4.6.

9.5.6. Firmware update Firmware selection

• (If several versions are available), a selection can


be made between the versions with the keys 4 or
6. The higher the four-digit number in the middle
and the final three-digit figure the more up-to-date
the software is. The latest firmware must always
be loaded.
• The firmware version currently installed on the
machine is displayed at the top (white frame).
Example: 04-006025-001-0001.000 • During the loading procedure, the existing data
is overwritten. The previously loaded programme
number is reloaded automatically
• CAUTION: If the previously loaded programme
number does not exist in the newly loaded firmwa-
re, programme number 101 (GX-10B) is loaded.
• After the loading procedure, it is displayed that
the firmware loading has been successful and the
corresponding firmware number is displayed. This
is confirmed with button 5.

04-006025 001-0001.000
04-006025 Software - basic number

001 Software bar code


(e.g. for all FX machines)

0001 00 Releases with programme changes /


01 Releases with parameter changes

000 Released software version


• Button 5 is used to select the current firmware • Then the programme switches back to the service
update for loading menu
• Confirm the following information with key 5 again • Unplug USB flash drive again

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9.6. Machine type selection after


firmware update
• After loading the firmware on a new BAE, the
machine type (program number) is definitely
to be selected and saved !!!!!
• ATTENTION: If the program number to be loaded
(machine type) is larger than the programmes
available in the current firmware, the first machi-
ne (GXC-11B) of the parameter list is loaded
• Therefore, it is always important to verify whe-
ther the correct programme number is loaded
9.5.7. Firmware update failed (see also 9.5.4 and programme number overview
• If the firmware update of one of the two compo- chapter 14.1.2)
nents or both fails, this is displayed. The message
additionally indicates which firmware version is still
in use

9.5.8. Firmware / USB flash drive not found

• If no USB flash drive is detected or no firmware is


found during time parameter T133 a fault mes-
sage appears
• Here it is necessary to check with a PC / note-
book
whether the correct folder 04-006025 is present
on the USB flash drive

whether the correct firmware (for example: 04-


006025-001.0001.000) is available in the folder
04-006025

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9.7. Replacement of PC boards

DANGER
Mortal danger due to conductive parts
connected to mains voltage!
► For all electrical work, disconnect the
machine from the mains supply and check
absence of voltage. See also the 5 safety
rules page 8.
► Do not pinch the wires when attaching the
sheet metal panelling.

Caution, risk of burns!


► Boiler (also boiler draining via hose), wash
tanks, drying units or the inside machine
casing exhibit hot surfaces even after the
machine has been switched off.

CAUTION
Injury hazard!
► Pull out the mains plug before opening the
machine

If a replacement is necessary due to a PCB defect, the


following procedure must be followed
• Switch off the machine and disconnect the machi-
ne from the mains
• Open the door
• Loosen the two fastening screws from the upper
cover (screwed from below)

• Close the door because of any rising steam


• Pull the lid for about halfway to the front until the
plastic can be folded down
• Fold the board down over the plastic hinge and
• Disconnect control electronics / remove wires
unhook it from the hinge
from mounting straps
• Remove the cover completely; put the board on
the top of the machine

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• For a display exchange, a firmware update is


mandatory!!! The microprocessor is integrated in
the BAE, in lieu of the control as before.
• If new software is available due to a software
change, the procedure must be followed as descri-
bed in the service menu or service software (Login
0022 / Service settings / Firmware update).

9.8.1. Mounting position / mounting BAE

The BAE is attached from the inside of the cover with 6 clips.

• Dismantle additional PC boards


• Spare part is delivered with plastic shell
• Replace all plugs 1:1
• Check PE contacts before changing
Hinweis: A firmware update is not necessary after
a PCB replacement

9.8. Operating and display unit (BAE)


with touch display View from the front
Example Premax BAE
DANGER
Mortal danger due to conductive parts
connected to mains voltage!
► For all electrical work, disconnect the
machine from the mains supply and check
absence of voltage. See also the 5 safety View of the display as a sectional drawing
rules page 9.
► Do not pinch the wires when attaching the
sheet metal panelling.

CAUTION
Injury hazard! 9.8.2. BAE cable 04-006528-001 combined with
► Pull out the mains plug before opening the the USB cable
machine
BAE cable 04-006258-001 (recommended spare part)
Capacitive touch panel
Capacitive touch panels (like the iPhone) detect the positi-
on of the touch by changing an electric field. At least
one finger must touch the touchscreen - it does not work
with gloves or a pen. Electrodes in the corners produce
a weak electric field. Upon contact, part of the charge
of the field is dissipated. This changes the electric field.
This change can be measured - and thus determine the
position of the finger.
Part no. BAE Premax: 04-006024-001 (black)
Part no. BAE Profi: 04-006024-002 (blue)
BAE slot X400
Note:

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Caution!!

When replacing a BAE cable, the slide must be pressed in


at the X400 connector so that it can be inserted into the
new BAE.

Open slide Slide pressed in

Slots X6 to A1

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9.8.3. Dismantling BAE Part 1

View of the BAE from the back with the lid removed.

See also the chapter PC board replacement

6 fastening points of the display

Special tool: Kit number: 04-006322-001 (consists of 2x


04-006197-001) to disassemble the display.

Bevel

The bevel of the special tool must always point to the


centre of the display during disassembly.

Place the tool in the four fastening clips (2 up / 2 down)


with the bevel facing towards the centre.
Bevel points to the centre of the display

Push the tools in until they stop, so that the fastening


clips open (leave the tool in this position).

9.8.4. Dismantling BAE Part 2

Unlock side clip (left) with screwdriver (display can already


be released). Secure BAE against falling.

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If necessary, unlock the second side clip (right) with a


screwdriver or with the thumb.

Remove display to the front.

Frame without display

When installing the new display, press evenly into the


grids (clips) (snapping sounds).
It is important to ensure that all clips are clipped in.

9.8.5. Forced update Uploading firmware to the


new BAE
13. Press the escape key until a login window is dis-
1. Switch off the fuse or disconnect the machine from played
the mains 14. Enter login Code 0022
2. Disassemble BAE as described in 9.8.4 15. Select and confirm service settings
3. Install new BAE and check if all 6 clips are engaged 16. Select menu item, machine type and confirm
4. Insert plug X400 into the new BAE 17. Select machine type and confirm
5. Plug the USB flash drive 04-006024-800 into the 18. Wait until the message Loading process finished /
USB port in the door frame Loaded machine type is displayed.
6. Switch on the fuse or connect the machine back to 19. Confirm display
the power supply
20. Execute initial startup
7. Wait until the display with the firmware appears
8. Select firmware
9. Confirm selected firmware
10. Wait for loading (display turns off for a while)
11. Loading process still in progress; wait until the
loaded firmware is displayed
12. Then unplug the USB flash drive again

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9.8.6. Adjusting the sensitivity of the The sensitiveness must be gradually reduced and only set
touch display so high that all buttons can be adequately actuated (con-
sider the escape key and the menu buttons as indicators
From firmware version 001.0017.000, it is possible to for the maximum setting).
adjust the sensitivity of the touch display. For this, the
Previous findings have shown that an approximation starting
analogue parameter A76 is used.
from the upper limit (70%) quickly leads to a suitable setting.
Factory setting of A76 is "0" %; that is the highest sensitivity
As soon as a setting has been found, it is recommended to
level. Maximum value of A76 is 70%. If the value is set to
additionally test the function of the escape key immediately
70%, the touch display must be operated with more pres-
after opening the door/hood.
sure and a greater finger surface before the display reacts.
1. Sensitiveness of the control panel Involve the user in adjusting the sensibility so as to
take his individual sensation into consideration.
In isolated cases, the sensitiveness of the control panel
may be increased. This can cause a machine function to
be triggered by other influences then the push of a button
by the user's finger.

The special firmware 04-006025-001.0017.000 offers


the possibility of adjusting the control panel sensitivity by
means of a parameter adjustment (A76).

The higher the set value, the less sensitive the buttons
will react.
– A76 = 0% --> factory setting, no reduction of sensiti-
vity.
All buttons on the control panel react to a touch with
the tip of the finger; it is also possible to trigger the
"progress bar pump-out" with the fingertip.

– A76 = 70% --> maximum reduction of sensitivity.


Only the start button reacts to a touch with the tip of
the finger.
All other buttons and the actuation of the "Progress
bar pump-out" only react to a touch with the full sur-
face of the finger (finger print).

The following procedure is recommended to adjust


the control panel:

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EN GC-18-01 Service Manual
Programmes

10. Programmes 10.2. Short/standard/intensive program-


me
Pre-condition:
10.1. Filling programmes
Machine is ready for operation (start button ➁ is glowing
green)
Pre-condition:

When switching on, the wash tank level for stand-by Parameters SHORT STAN- INTENSI-
mode has not yet been reached. DARD VE
Switching func- S25 S26 S27
Tank temperature >45°C (if the wash tank level for stand-
tion
by mode has already been reached); with a full tank, but
temperature <45°C the machine pumps. Waiting period T78 T78 T78
1. the boiler empty start

2. the wash tank empty Wash time T1 T2 T3

Rinse time filling T43 Boiler thermo- T55 T55 T55


Boiler fill start temperature A21 stop
Thermostop tank B2 A50 Rinse time T23 T24 T25 (3.2l)

Function End of waiting T79 T79 T79


period
Program sequence Filling Total dripping T95 T95 T95
For drying functions see chapter Drying time
1. Filling valve Y1 opens, fill water flows via the water- Drying T104 T104 T104
break either directly or in case of "S" machines via the
softener into the boiler (Y10.2 is actuated in doing Rinse tempera- A1 A2 A3
so) ture

2. Boiler level rises, boiler heat enable is at 0.6V (mea- Wash tempera- A28 A29 A30
sured by B3) ture
3. At level boiler full (B3), the filling valve Y1 switches
off. Function

4. The boiler water is heated up to fill start temperature Programme sequence short/ standard /intensive
85°C Drying functions see separate chapter
5. The rinse pump M2 pumps the fill water via the rin- Drying
sing system into the wash tank Turbidity sensor function ON: short / standard
6. Parallel to this, detergent is pre-dosed (M4) 1. Soft start M1 (wash);
7. The drain pump M5 is briefly activated to clean the rinse aid dosing (only after COLD or CUTLERY PRO-
turbidity sensor GRAMME); (if necessary topping up the boiler) heating
the boiler to rinse temperature (is monitored by a
8. Step 2 to 7 is repeated until the wash tank is comple- thermostop)
tely filled
2. Genius X² (20s after programme start)
9. Pre-dosing liquid rinse aid M3 (parallel to filling valve
Y1) 3. Detergent dosing with M4 (20s after programme
start)
10. Query B2 filling thermostop A50
4. Dripping time
**On machines with TOP DRY, the wash pump briefly 5. Intermediate pump out
starts after each filling process M1
6. Rinse
In the case of „S“ machines, machines are regenerated
during the filling programme, as required. 7. Refill boiler and dose liquid rinse aid
8. End of programme
If necessary, "S" machines are regenerated during the
wash programme.

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Programmes

10.3. Cold programme at 10.4. Cold programme at boiler tempera-


boiler temperature <35°C ture >35°C

Pre-condition: Pre-condition:

Machine is ready for operation (start button ➁ is glowing Machine is ready for operation (start button ➁ is glowing
green). Supply water temperature must be cold!! green). Supply water temperature must be cold!!

Parameters Cold Parameters Cold


Switching function thermostop S4 (2) Switching function thermostop S4 (2)
B2 B2
Switching function S31 Switching function S31
Waiting period start T78 Waiting period start T78
Wash time T7 Boiler drainage (>35°C) T42
Wash tank B2 thermostop T58 Wash time T7
Rinse time 1 cold T29 Wash tank B2 thermostop T58
Rinse time 2 cold T44 Rinse time 1 cold T29
Pause time (the door remains T46 Rinse time 2 cold T44
closed)
Pause time (the door remains T46
Rinse time 3 cold T45 closed)
End of waiting period T79 Rinse time 3 cold T45
Rinse temperature max. A7 End of waiting period T79
Wash temperature A34 Rinse temperature max. A7
Wash temperature A34
Programme sequence Cold programme
For drying functions, see separate
chapter Drying Program sequence cold program
For drying functions, see separate
1. Soft start M1 (washing) chapter Drying
(if necessary topping up the boiler)
1. Soft start M1 (washing)
2. Genius X² (20s after programme start) (if necessary topping up the boiler)
3. Detergent dosing (20s after programme start) 2. Complete draining of the boiler (M2) T42 /
4. Cold rinse 1 (T29) detergent dosing 1

5. Top up boiler /intermediate pump out 1 3. Boiler refilling with Y1

6. Cold rinse 2 (T44) 4. Intermediate pump out (short lowering of level) Genius
X² (20s after programme start)
7. Intermediate pump out 2
With closed door, a renewed cold rinse T45 is carried 5. Cold rinse 1 (T29)
out after 2 min/refilling the boiler /intermediate pump 6. Top up boiler /intermediate pump out 1
out and a detergent dosing
7. Cold rinse 2 (T44)
8. End of programme
8. Intermediate pump out 2. With closed door, a rene-
If necessary, "S" machines are regenerated during the wed cold rinse 3 T45 is carried out after 2 min/refil-
wash programme. ling the boiler /intermediate pump out and a detergent
dosing
Caution: To compensate for a drop in temperature in the
tank, there is an additional thermostop for the wash tank 9. End of programme
temperature (S04 = 2) If necessary, "S" machines are regenerated during the

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EN GC-18-01 Service Manual
Programmes

wash programme. switched on and the door closed, the machine drains
the entire tank contents.
10.5. Hygiene (H) with hygiene tabs / des- 2. Parallel to this, the standard filling programme starts
caling programme (boiler filling, boiler heating, rinse pump, etc.). A
peculiarity is that there is no pre-dosing of detergent
Pre-condition:
or liquid rinse aid.
Machine is ready for operation (start button ➁ is glowing 3. Once the tank level is reached, the wash pump starts
green) for approx. 6 min to circulate the tank water.
Caution!!!! 4. After completion of the wash cycle, a self-cleaning
programme starts and pumps the machine complete-
1. Use only the hygiene tabs for hygienic equip-
ly empty.
ment and only the descaling programme for
descaling. 5. The machine then switches off.
2. If another program is used, chemical reactions 6. After completion of the hygiene programme, the para-
may occur. meter C94 is automatically reset to the set number of
wash cycles.
The INTENSIVE machine care aims at increasing machine
cleanliness and cleaning difficult to access spots. If the request for the INTENSIVE machine care is still
pending, the programme may have been interrupted.
A special tab 609731 is required for this HYGIENE-
Programme: The foil from the hygiene tab must be Maintenance:
removed.
With parameter C27 it is possible to read out how many
Then place the unpacked tab on the tank strainer in the INTENSIVE machine cares were started.
machine interior before starting the INTENSIVE machine
care and immediately start the INTENSIVE machine care. If necessary, "S" machines are regenerated during the
wash programme.
Dosing/Use Hygiene programme:

Place 1 tab per cleaning programme onto the tank 10.6. Basic cleaning programme
strainer.

Dosing/Use descaling programme Pre-condition:

Observe the manufacturer's data!!! Machine is ready for operation (start button ➁ is glowing
green)
Mode of operation of the INTENSIVE Care descaling Slightly higher washing temperature, increased rinse
programme: no drying function volume (3.2 l)

Parameters Hygiene Descaling Parameters Hygiene


Switching function S34 S36 Switching function S37
Hygiene programme S67 -- Waiting period start T78
request
Wash time T13
Waiting period start T78 T78
Boiler thermostop T55
Washing time T12 T14
Rinse time T35
Boiler thermostop T55 T55
End of waiting period T79
Rinse time T34 T36
Total dripping time T95
End of waiting period T79 T79
Rinse temperature A13
Total dripping time T95 T95
Wash temperature A40
Rinse temperature A12 A14
Wash temperature A38 A41 Caution!!
The application and safety instructions of the
1. If the ON/OFF button ➁ is actuated with the machine manufacturer must be observed in any case. The
chemicals (liquid / powder detergent) must be

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Programmes

coordinated. In the case of "S" machines, regeneration takes place


during the pump out programme.
This is a special programme for removing stubborn coa-
tings (e.g., protective coating on new glasses caused by
production, build-up of starch).

Manual addition of a special base cleaning agent (usually


powder, for example, Hobart HYLINE HP-100) is requi-
red (as recommended by the chemical supplier).

The following procedure must be followed


• Open the door.
• According to the individual dosing recommenda-
tions, add powdered detergent required for 8.0
litres of water to the flat side of the tank.
• The BASIC CLEAN programme can be selected
subsequently.
• Slide the loaded rack into the machine and close
the door.

Hinweis: For each basic cleaning cycle that fol-


lows immediately, an additional manual
dosing corresponding to 3.2 litres of
water is necessary.

10.7. Pump-out programme


(Self-cleaning)

Pre-condition:

Machine is ready for operation (start button ➁ is glowing


green)

Parameters Pump out

Step 1 pump-out programme T70

Rinse time pump out T42

Step 2 pump-out programme T71

Pump-out programme (pause time) T72

Step 3 pump-out programme T66

Step 3 in the pump-out programme pulsing C56

How the pump-out programme works


For drying functions see separate chapter Drying
1. Drainage Step1
2. Washing
3. Pump out step 2
4. Pause
5. Pump out step 3
6. Pump out / pause (number of C56)

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EN GC-18-01 Service Manual
Menu navigation total overview

11. Menu navigation total overview


Ebene 8.1
Status level
Status
11.1 Ebene 8.2
„Home“ level
Home
11.1.1 Service display
11.1.2 Regeneration
11.1.3 Dryer
11.1.4 Temperature
11.1.5 Timer
11.1.6 End of the wash programme
11.1.7 Animation in the filling and
pump-out programme
11.1.8 A note on the pump-out program.
11.1.9 A note on the short pump-out pr.

Ebene 8.3 Ebene 8.4 Ebene 8.5 Ebene 8.6


Information
Temperature display
Temperaturanzeige
Programme selection
Programmauswahl MenuMenü
selection 11.2
Information
Customer menu 11.2.1 Machine type
Service Login 11.2.2 Operating data
Information 11.2.3 Service - Addresses
Ebene 8.3 Ebene 8.3
Ebene
Login 8.11 Ebene
Login8.11 Back 11.2.4 Back
Temperaturanzeige Temperaturanzeige
Login Login

Ebene 8.7
Customer menu Ebene
External 8.8
8.7
chemicals Ebene
Service 8.9
8.7
settings
CODE 1111
Kundenmenü CODE
Chemie 9999
Kundenmenü
Extern CODE 0022
Kundenmenü
Servicemenü
12.1 13.1 21
CODE 14.1 13
CODE
12.1.1 General settings 13.1.1 Rinse aid dosing 14.1.1 Parameters
Language
13.1.1 Detergent dosing 14.1.1 Programmes activate / deactivate
Date / Format
Time / Format 13.1.1 Filling chemical hoses 14.1.2 Reset service interval
Temperature unit
13.1.1 Actuation detergent dosing 14.1.2 Version display
Back
13.1.1 Actuation rinse aid dosing 14.1.2 Firmware update
12.1.1 Display indications
Programme representation 13.1.1 Signal in case of chemical
14.1.2 Select machine type
deficiency
Brightness
13.1.1 Detergent - rinse aid detection 14.1.2 Reverse osmosis
Temperature display
Back 13.1.1 Set the type of detergent 14.1.3 Diagnosis

12.1.1 Acoustic signal 14.1.3 Inputs - outputs


13.1.1 Rinse aid density
14.1.4 Inputs
12.1.2 Chemical settings 13.1.1 Cleaner density
14.1.5 Softener (only if S11 = 1)
Rinse aid dosing
13.1.1 Back 14.1.6 Fault memory
Detergent dosing
Filling chemical hoses 14.1.7 Soft start
14.1.7 Impeller sensor
Rinse aid density
14.1.7 Dryer
Cleaner density
14.1.7 Turbidity sensor
Back
14.1.7 Boiler filling
12.1.2 External water treatment
Set counter Back
Reset counter 14.1.8 Unlocking in case of salt deficiency
Remaining water quantity
Activate / deactivate 14.1.8 Resetting the fault memory
Back
14.1.8 Descaling programme

12.1.2 Degree of hardness (only if S11 = 1) 14.1.8 Change info/service display


Machine type
12.1.2 Drying assistant (if S80 = 1)
Serial number
12.1.2 Hygiene Service number
Hygiene programme reminder Back
Display report
Transmit report 14.1.9 Cloud
Cloud addresse
Back
API Addresse
12.1.2 Timer Ports
Activate / deactivate Data transmission
Settings Interval Signal
Back Back

12.1.3 WLAN (only if S137 = 1) 14.1.9 Dryer unlocking


Activate / deactivate 14.1.9 Cloud / temporary admin access
Status 14.1.9 Back
Connection wizard
Connection test
Request access code
Manual setup

Back

12.1.4 Temperature level (if S22 = 1)


Europe
Thermolabel

Back

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Menu navigation total overview

11.1. Status level 11.1.4. Temperature display

If the home level is on, this can be superimposed by the At S52=1 the washing and rinsing temperature is displayed,
status level 8.1. at S52=0 there is no display.

S120 determines whether the current tank or boiler tem-


11.1.1. Service screen perature or the highest temperature of the last cycle are
displayed.
When switching function S51 = 1 is actuated, the display
Example S120 = 0 or 1
shows the current analogue inputs or analogue outputs of
the control.

11.1.5. Timer
11.1.2. Regeneration
The display shows that the timer is active (S78 = 1)
The display is only shown if the washing time is extended by
an active regeneration in a wash programme. The display
is shown for the duration of the washing time extension by
the regeneration and is then hidden again.

11.1.6. End of the wash programme

Upon completion of a wash programme, the user will be


notified. The completion of a wash programme is the time
11.1.3. Drying at which the signal sensor is actuated.

At S121 = 1 there is a display, at S121 = 0 there is no


During active drying, animation of a spinning fan wheel is
display
displayed for the duration of T105. For the parameter set-
ting S123 = 1, a glass with or without drops is displayed
over 4 individual figures. If the parameter setting S123=2
has been defined, instead of the glass, a cloud is displayed
in 3 separate figures.

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Menu navigation total overview

11.1.7. Animation in the filling and pump-out pro-


gramme

While the filling programme and the pumping program-


me are running, an animation should be shown on the
display. The animation consists of a tank being filled or
emptied. The level of the animation is in line with the level
of the machine.
At S122 = 0 there is no display; at S122 = 1 there is a
display.
11.2. Information level

11.2.1. Machine type and serial number display

This menu item displays the machine type and the serial
number

Parameter A117 = Machine type

Parameter A118 = Serial number


11.1.8. A note on the pump-out programme

When the start button is pressed, the time T149 is star- 11.2.2. Operating data
ted, and when the machine is in the "STAND-BY mode", the
selected wash programme is started. Here the operating data of the machine are displayed
If the start button is held down, an indication appears on • Commissioning date (parameter A116)
the display after expiration of T149. This shows a progress
• Operating hours until next service
bar A text indicates to start the pump-out programme by
(parameter C46)
holding the key. After expiration of T150, the pump-out
programme is started. • Total operating hours (parameter C47)
• Total rinse cycles (C13)
• Total water consumption (parameter C37)
• Daily operating hours (parameter C49)
• Daily rinse cycles (parameter C14)
• Daily water consumption (parameter A116)
• Remaining capacity external water treatment
(parameter C44)
11.1.9. A note on the short pump-out programme: • Daily current consumption (parameter C154)

This function is only available with S46 = 1.


11.2.3. Service address
Starting from machine mode OFF, and no fault display, the
short pump-out programme can be started by pressing the Only when the parameter is S79=1.
start button. If the start button is held down, an indication
appears on the display after expiration of T149. This shows The service contact information is displayed below. These
a progress bar A text indicates to start the pump-out pro- parameters are stored in the parameter A137.
gramme by holding the key. After expiration of T150, the
short pump-out programme is started.

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Menu navigation customer menu

12. Menu navigation customer


menu

12.1. Customer menu Chef Login via


Machine ON or via the escape key
Login CODE 1111

12.1.1. General settings display signal generator

Level 4 Level 5 Level 6

General settings Language Language select

Date/Format Setting the date

Time/Format Setting the time

Temperature unit Setting the temperature unit

Back

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Menu navigation customer menu

Display indications Programme representation Short, standard, .........

Short

Brightness Brightness

Temperature display Activate / deactivate

Back

Acoustic signal Signal sensor Activate / deactivate

12.1.2. Chemical settings / external water treat-


ment / Hygiene

Level 4 Level 5 Level 6

Chemical settings Rinse aid dosing Set the rinse aid dosing 0.3g/l

Detergent dosing Set the detergent dosing 2.5 g/l

Chemical hoses Fill the detergent dosing hose


Yes / no

Fill the rinse aid dosing hose


Yes / no

Rinse aid density

Cleaner density

Back

HYLINE rinse aids all have a density of approx. 1.0g/cm³

HYLINE detergent

HLG-10 = 1.15g/cm³

HLB20 = 1.25g/cm³

HLU30 = 1.25g/cm³

HLU-31 = 1.25g/cm³

HLU-32 = 1.40g/cm³

HLA-40 = 1.30g/cm³

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Menu navigation customer menu

External water treatment Set counter


Is always necessary after
a new installation/exchange Reset counter Resetting the external water
of the pre-filter or cartridge. treatment Yes / no

Remaining water quantity Remaining capacity external water


treatment 14000l

Activate / deactivate Activate / deactivate

Back

Degree of hardness Set water hardness

Activate / deactivate

Hygiene programme Reminder activate / deactivate

Display report Hygiene report


Filling programme

Hygiene report
Short
Standard
Intensive...

Plug in the usb flash drive


Transmit report
for data transmission

Data transmission

Back

Timer Activate / deactivate Activate / deactivate

Settings Monday
Tuesday...

Monday

Monday

Back

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Menu navigation customer menu

12.1.3. WiFi - general settings

Level 4 Level 5 Level 6

Wifi  activate / deactivate  activate / deactivate 


 
Status Wifi Status


Search Network 

connection assistent  WPS 
 
Adding Network

access code  Request access code. Please wait



connection test  Connection test running. Please wait

manual installation Search Network 

Adding Network 

back

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Menu navigation customer menu

12.2. Setting up WiFi Step 1:

• Activate/deactivate menu item WiFi "activate, select


Query to the IT experts at the customer (should be and confirm p / return p
done before servicing!)
Step 2:
If the requirements are not met, the service techni-
cian cannot establish a connection on site. • Menu item Connection wizard/confirm p
Preparatory activities • It is recommended to confirm the submenu item
► The date and time in the machine must be cor- Search for networks p
rect. Machine type and serial number must be • If WiFi networks are found, they will be shown in the
logged (A117 and A118) display.
► Service technician needs access data for the
Step 3:
customer network
• Select and confirm the network, which should be
WiFi connections via Captive Portal* are working.
used with the customer's agreement p
The WiFi-pre-requisites are: (note signal strength, optimally 4 bars)

• WiFi-reception with Internet connection and sufficient Step 4:


reception at the place of installation of the dishwasher
• Request WiFi password from the customer and then
(WiFi range depends on usage and ambient conditions)
enter / confirm p
• Supports IEEE 802.11 b/g/n in the 2.4 GHz frequency
Step 5:
range
• Message: Establishing connection (message: esta-
• Port 443 free for communication between machine
blishing connection to server)
and server (open by default)
• The terms of use are transmitted on demand upon
• Encryption: WPA2-PSK (PSK also known as personal) /
installation The customer himself should confirm the
open network / WPA2-Enterprise (EAP types: PEAPv0 /
terms of use. After all, his data is sent to the cloud and
EAP-MSCHAPv2) - Connection via DHCP or the assign-
not that of the service technician.
ment of a fixed IP address are possible
• Your access code is: (example abcdef) confirm p
• WiFi setup via WPS is also possible
Step 6:
The WashSmart App is available in the App Store and
the Play Store as a download. The web browser ver- • Forward this access code to the customer
sion can be accessed at https://login.washsmart.de
Step 7:
*Explanation
Captive Portal: is a WiFi-network with web browser registration. A separate win-
• Customer enters the access code via the Washsmart
dow opens to dial into the WiFi. Mostly guest accesses in restaurants.
app or the web version with the + symbol (machine
registration)
Explanation of Terms:
Step 8:
Search for networks = searches for all available wireless
networks • The customer presses the button Check code / the
machine is then immediately visible
WPS = If WPS is selected, the WPS button on the router
must be pressed (WiFi flashes / no password is required) Setting up WiFi Option 2. WPS

Add networks = Here you can configure the network Step 1:


yourself. • Menu item WiFi. Activate/deactivate "Activate select
and confirm p / back p => If WiFi is deactivated and
12.2.1. Possibilities to set up WiFi the connection wizard is started, you automatically
enter the menu item activate/deactivate WiFi i.e., you
would only need to start the connection wizard and you
Setting up WiFi Option 1. search for networks
could save this extra call.
There are several ways to integrate the BAE into the
Step 2:
customer's WiFi network.

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Menu navigation customer menu

• Menu item Connection wizard / confirm p • Establishing connection (message: Establishing con-
nection to the server. Your access code is: (example:
Step 3: abcdef)
• Menu item WPS / confirm p Step 8:
Step 4: • Forward this access code to the customer
• Press and hold the WPS key on the router (rear of Step 9:
the router)
• Customer enters the access code (example abcdef)
Step 5: via the Washsmart app with the + symbol (machine
registration)
• Establishing connection (message: Establishing con-
nection to the server. Your access code is: (example: Step 10:
abcdef)
• The customer presses the button Check code / the
Step 6: machine is then immediately visible
• Forward this access code to the customer
12.2.2. Trouble-Shooting
Step 7:

• The customer enters the access code via the Washs- 1. The net is not displayed.
mart app with the + symbol (machine registration)
If the WiFi network is not displayed, press "Search Networks"
Step 8: again, or manually add the WiFi network.

• The customer presses the button Check code / the If the network is found while searching, it is ok.
machine is then immediately visible
If the WiFi network can not be found after manual entry,
Setting up WiFi Option 3. Add networks it is a network with a hidden SSID and the SSID must be
requested from the customer.
Step 1:
If the network is still not found, the service technician can
• Activate/deactivate menu item WiFi "Activate / select open a mobile hotspot on his mobile phone. The hotspot
and confirm p/ return p should not be a hidden SSID. Press Find network again.
Step 2: If he finds the hotspot and can connect to it, then the kit
works correctly and the fault lies on the WiFi of the cus-
• Menu item Connection wizard / confirm p
tomer.
Step 3:
Possible customer faults
• Select/confirm menu item Add networks p
• The WiFi requirements are not met
Step 4:
• Not enough WiFi reception at the place of installation
• Enter network (customer's network) SSID (Name of
2. Not enough WiFi reception at the place of instal-
the network / the router) / confirm p
lation
Step 5a
With his smartphone, the service technician can dial into
• Security WPA2 (PSK) / confirm p the customer network, where the dishwasher is located,

Step 5b • If he does not find the net => No WiFi reception

• If it is a network without a password, then select Wit- • If he finds the network => Pay attention to the signal
hout and confirm p strength! Level 1 instead of full. => WiFi reception is too low

Step 6: 3. It cannot connect to the network

• Request WiFi password from the customer and then Possible faults
enter / confirm p
• It is a captive portal or an enterprise (run a query through
Step 7: IT)

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Menu navigation customer menu

• If the signal is <-75 - 80dBm, the signal is not sufficient Figure 1 Figure 2 Figure 3
for the connection.

4. The code cannot be requested.

Possible faults

• It did not connect to a WiFi network => set up WiFi


(network)

• The connection to the cloud is faulty.

• If the Cloud connection still does not work, unplug the


dishwasher for 5 seconds.

5. The code does not work

Possible faults
3. Confirming the registration
• Reason: Data was not sent to the cloud. A new code
should be requested. A registration mail is returned to the specified e-mail
address.
If this still does not work, the URL, API path and port should
be checked In this mail, click on the link "Confirm e-mail".

URL: https://www.kitchen-cloud.net (parameter A162) Good afternoon …………,

API: hobart/dishwasher/visio1201/V1_00 (parameter thank you for registering with the HOBART APP or the
A169) web browser and the trust you have thus placed in
WASHSMART.
Port: 443 (parameter A168) To complete registration, please click on the following

Code should be requested again and tried (2-3 codes) E-Mail bestätigen
link:
• Another source of fault, port 443 for https-communication
4. Login via app
is not released by IT
• Open WashSmart app by clicking on the icon (see
figure 1)
12.2.3. WashSmart app
• Open login screen and click on Login (see figure 2)
1. Download app
• Enter e-mail address and password (identical with
Available under: registration). Confirm login (see figure 3)

• IOS systems (Iphone): APP store Figure 1 Figure 2 Figure 3

• Android systems: Play store

• Web Version: http://washsmart.de/

To search for the app enter "washsmart".

After the download, the HOBART WashSmart app will be


visible on the terminal.

2. Registering the app

• Open WashSmart app by clicking on the icon (see Figure 1)

• Open the login screen. Click on Registration (see figure 2)


5. Registering the machine in the app
• Enter the necessary registration data and confirm regis-
tration (see Figure 3) • After the login, click on the menu icon at the top left
(see figure 1)

• Select "Register machine" (see figure 2)

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Menu navigation customer menu

• Enter individual access code from chapter 3.11 (in


figure 3 example ayrdjx)

• Select "Check code"

• Serial number and machine type are displayed for


confirmation (see figure 4). Select "Register"

• The registered machine is pictured (see figure 5)

Figure 1 Figure 2 Figure 3

Figure 4 Figure 5

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Service Manual GC-18-01 EN
Menu navigation external chemicals

13. Menu navigation external che-


micals

13.1. External chemicals Login 9999

13.1.1. Rinse aid / detergent / controls /


signal / detection / density

Level 3 Level 4 Level 5

Chemie Extern Rinse aid dosing Set the rinse aid dosing 0.3g/l ±

Detergent dosing
Set the detergent dosing 2.5 g/l ±

Chemical hoses Fill the detergent dosing hose


Yes / no

Fill the rinse aid dosing hose


Yes / no

Actuation detergent No actuation S23 =ò0

Actuation Hobart S23 = 1

Parallel to rinse pump M2 S23 = 2

Parallel to wash pump M1 S23 = 3

Parallel to filling valve Y1 S23 = 4

Back

Actuation rinse aid No actuation S24 =ò0

Actuation Hobart S24 = 1

Parallel to rinse pump M2 S24 = 2

Parallel to wash pump M1 S24 = 3

Parallel to filling valve Y1 S24 = 4

Back

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Menu navigation external chemicals

Signal in case of chemical


deficiency 0/1

Detergent/rinse aid No detection S65 = 0


detection

Detergent/rinse aid detection


S65 = 1

Detergent detection S65 = 2

Rinse aid detection S65 = 3

Back

Rinse aid density 1.00g/cm³ ±

Cleaner density 1.00g/cm³ ±

Back

HYLINE rinse aids all have a density of approx. 1.0g/cm³

HYLINE detergent

HLG-10 = 1.15g/cm³

HLB20 = 1.25g/cm³

HLU30 = 1.25g/cm³

HLU-31 = 1.25g/cm³

HLU-32 = 1.40g/cm³

HLA-40 = 1.30g/cm³

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Menu navigation service settings

14. Menu navigation service settings

14.1. Menu navigation service login 0022

14.1.1. Activate / deactivate


Parameters / Programmes

Level 4 Level 5 Level 6

Parameter T1Wash time SHORT Parameter upwards T, C, A, S ±


programme
59 SEK Parameter downwards S, A, C, T ±

T1 Wash time SHORT Value parameter upwards ±


programme
59 SEK Value parameter downwards ±

Save ò

Change

Quit menu
Enable/disable programmes Short (S25)
(dependent from the loaded
machine program number) Standard (S26) Activate / deactivate

Intensive (S27)

Eco (S28)

Cold (S31)

Intensive with water


exchange (S33)

Duration (S34)

Cutlery (S35)

Hygiene (S36)

Basic cleaning (S37)

Coffee cups (S39)

THD (S40)

Back

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Menu navigation service settings

14.1.2. Service interval / Version display/


Firmware update / Machine type
Level 4 Level 5 Level 6

Reset service display Reset service interval


Yes / no (S66 / C45)

Version display Currently used version:


001-0001.000

Firmware update For firmware update insert ò


Firmware select (always the
the USB flash drive version with the highest digit is
selected in the middle)
001-0001.000
001-0002.000

ò
Firmware update is started. Do
not interrupt update process.

Firmware update running


please wait

Firmware update complete


The current firmware is:
Maschine type 001-0003.000

ROI = S19 = 1 / S82 = 1


RO-I
None = S19 = 0 / S82 = 0
Reverse osmosis None

RO-S ROS = S19 = 0 / S82 = 2

Others Others S19 = 1 / S82 = 0

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14.1.3. Diagnosis: Digital and analogue inputs

Level 4 Level 5 Level 6

Diagnosis Inputs / outputs Digital inputs upwards

Digital inputs downwards

Digitale Eingänge Klemme / Pin Bezeichnung


Digital Inputs Plug / Pin Designation
DE01 A1 : X7/2 Door switch S1
DE02 A1 : X7/6 Impeller sensor S2
DE03 A1 : X7/8 Strainer monitoring S3
DE04 A1: X10/2 Salt deficiency switch S4
DE = Digital Inputs
DE05 not used not used
AE = Analogue inputs DE06 A1: X9/2 Detergent deficiency S6
DE07 A1: X9/3 Rinse aid deficiency S7
DE08 A1: X12/2 Leakage sensor (RO-I) S8
DE09 A1: X12/4 Low pressure (RO-I) S9
DE10 not used not used
DE11 not used not used
DE12 not used not used
DE13 not used not used
DE14 not used not used
DE15 A1: X15/2 Hall sensor S15
DE16 Reserve Reserve
DE17 Reserve Reserve
DE18 Reserve Reserve
DE19 Reserve Reserve
DE20 not used not used

Analogue inputs

Analoge Eingänge Klemme / Pin Bezeichnung


Analog Inputs Plug / Pin Designation
AE1 A1 : X8/1 Boiler temperature B1
AE2 A1 : X8/3 Boiler temperature B2
AE3 A1 : X8/6 Boiler pressure sensor B3
AE4 A1 : X8/9 Tank pressure sensor B4
AE5 A1 : X7/9 Turbidity sensor B5
AE6 A1: X14/4 Drying temperature B6
Wash chamber temperature B6 (TD)

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Menu navigation service settings

14.1.4. Diagnosis: Digital outputs

CAUTION!!!
1. An output remains activated as long as 0/1 is actu-
ated. There is no safety function here (for example,
boiler heating with an empty boiler is possible).
2. Only activate filling valve Y1 (DA5) in the diag-
nostics menu item Boiler filling!!
Because only one output is actuated during the output
test.

Level 4 Level 5 Level 6

Diagnosis Digital outputs Digital inputs upwards

Digital inputs downwards

Actuation with closed door 0


with 0/1 1

Digitale Ausgänge Klemme / Pin Bezeichnung


Digital Outputs Plug / Pin Designation
DA1 A1 : X4/1 Wash pump M1
DA2 A1 : X4/3 Change-over relay Triac S2
DA3 A1 : X4/4 Detergent dosage pump M4
DA4 A1 : X5/3 Rinse dosage pump M3
DA5 A1 : X4/6 Filling valve Y1
DA6 A1 : X3/5 Drain pump M5
DA7 A1 : X4/5 Rinse pump M2
DA8 A1 : X5/2 Hot water tank heater E1 / K1
DA9 A1 : X6/2 Tank heating E2 / (K2)
DA10 1A3 : X1/1 Softener valve salt dosing Y10.1
DA11 1A3 : X1/2 Softener valve drain Y10.3
DA12 1A3 : X1/3 Softener valve boiler Y10.2
DA13 not used not used
DA14 not used not used
DA15 not used not used
DA16 3A4 : X1/1 Dryer 1 Power supply
DA17 3A4 : X1/2 Dryer 2 Heating
DA18 3A4 : X2/3 Dryer 3 fan
DA19 4A4 : X1/1 RO-I pump M12
DA20 4A4 : X1/2 RO-I valve Y8
DA21 not used not used
DA22 5A5 : X1/1 / 2 Pot free Contact 1
DA23 5A5 : X2/1 / 2 Pot free Contact 2
DA24 5A5 : X3/1 / 2 Pot free Contact 3

AA1 A1 : X7/10 Turbidity sensor B5


AA2 A1 : X15/3 PWM dryer M6
AA3 Soft start M1

3. The wash pump M1 can be controlled directly via


the output DA1 or via the menu item Soft start. DO = Digital output
AO = Analogue output

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Menu navigation service settings

14.1.5. Diagnosis: softener

Level 4 Level 5 Level 6

Diagnosis Softener (if S11 = 1) Test programme start softener?


Yes / no

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Menu navigation service settings

14.1.6. Diagnosis: fault memory

Level 4 Level 5 Level 6

Diagnosis Error memory Error number: 001


Temperature boiler sensor exceeded
Error number: 002
Temperature boiler sensor underrun

Temperature boiler sensor underrun


- 06.03.2018 08:53
+06.03.2018 08:51

- 05.03.2018 14:14
+05.03.2018 14:02

001 Temperatur Boilersensor überschritten / Temperature 018 Überlaufsicherung Drucksensor Tank / Overflow pro-
boiler sensor exceeded tection pressure sensor tank
002 Temperatur Boilersensor unterschritten / Temperature 019 Unterdruckabschaltung Drucksensor Tank / Negative
too low temperature sensor boiler pressure switch-off pressure sensor tank
003 Boiler thermostop im Füllprogramm überschritten / 020 Füllüberwachung Drucksensor Tank / Filling monitoring
Thermostop boiler while filling exceeded pressure sensor tank
004 Thermostopp Boiler im Waschprogramm überschritten
021 Waschtankentleerung im Abpumpprogramm Drucksen-
/ Thermostop boiler while washing exceeded
sor Tank / Wash tank draining during pump-out programme
005 Keine Boilerheizungsfreigabe / Boiler heating not pressure sensor tank
enabled
022 Waschtankentleerung im Waschprogramm Drucksen-
006 Temperature exceeded temperature probe tank sor Tank / Wash tank draining during wash programme
007 Temperatur Tanksensor unterschritten / Temperature pressure sensor tank
too low temperature probe tank sensor
023 Füllüberwachung externe Füllung Drucksensor Tank /
008 Tank thermostop im Füllprogramm überschritten / Filling monitoring external filling pressure sensor tank
Thermostop tank while filling exceeded
024 nicht belegt / not assigned
009 Thermostopp Tank im Waschprogramm überschritten
/ Thermostop tank while washing exceeded 025 nicht belegt / not assigned
010 Keine Freigabe Tankheizung / No enabling tank heating 026 nicht belegt / not assigned
011 Temperatur Waschraumsensor überschritten / Tem-
027 nicht belegt / not assigned
perature exceeded temperature probe washing chamber
012 Temperatur Waschraumsensor unterschritten / Tempe- 028 nicht belegt / not assigned
rature too low temperature probe washing chamber
029 Programmunterbrechung durch Tür- / Haubenschalter
013 Thermostopp Waschraum im Waschprogramm (DE1=0) / Programme interruption by door- / hood switch
überschritten / thermostop wash chamber while washing (DI1=0)
exceeded
030 Tür- / Haubenschalter (DE1) schaltet nicht / Door /
014 Grenzwert Drucksensor Boiler überschritten / Upper hood switch (DI1) does not switch
limit pressure sensor boiler exceeded
031 Füllüberwachung durch Flügelradsensor / Filling moni-
015 Grenzwert Drucksensor Boiler unterschritten / Lower
toring by impeller sensor
limit pressure sensor boiler exceeded
016 Grenzwert Drucksensor Tank überschritten / Upper 032 Füllüberwachung durch Wasserstand – Messung im
limit pressure sensor tank exceeded Boiler / Filling monitoring by water level measurement in
the boiler
017 Grenzwert Drucksensor Tank unterschritten / Lower
limit pressure sensor tank undercut 033 Füllventilüberwachung / Filling valve monitoring

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034 Service-Intervall / Service interval 061 nicht belegt / not assigned

035 Sieb nicht eingesetzt / Strainer not inserted 062 nicht belegt / not assigned

036 Reinigermangel / Detergent deficiency 063 Fault - osmosis system water supply pressure too low.
/ Fault RO water pressure supply too low.
037 Klarspülermangel / Rinse aid deficiency
064 Störung Osmose hat Leckage / Fault RO leak
038 Eingangsspannung der Steuerung zu hoch / Input
voltage of the control too high 065 nicht belegt / not assigned

039 Haube / Tür offen im Füllprogramm / Hood / door 066 nicht belegt / not assigned
open during filling programme
067 nicht belegt / not assigned
040 Aufforderung Hygiene-Programm / INTENSIVE machine
care request 068 nicht belegt / not assigned

041 Kapazität externe Wasseraufbereitung erschöpft / 069 nicht belegt / not assigned
Capacity of external water treatment unit depleted 070 Waschtemperatur bei Programmstart zu niedrig /
042 Haltbarkeit Vorfilter Osmose überschritten / Shelf life Temperature too low at start of wash programme
prefilter reverse osmosis depleted 071 Spültemperatur bei Beginn Spülung zu niedrig / Wa-
043 Regeneriersalz erschöpft / Regenerating salt depleted shing temperature too low at rinse start

044 Kritischer Fehler Salzmangel / Critical fault salt defi- 072 Firmware is not compatible with the hardware
ciency 073 Thermostop boiler during the cooling phase
045 Maschine sperren bei Salzmangel / Lock machine if
there is a salt deficiency

046 047 Störung USB / USB fault

048 USB Stick nicht erkannt / USB flash drive not detected

049 Störung der Kommunikation BAE mit STE / Communi-


cation disorder between BAE and STE

050 Nullpunktabgleich Drucksensor Boiler fehlgeschlagen


/ Zero point adjustment pressure sensor boiler failed

051 Nullpunktabgleich Drucksensor Tank fehlgeschlagen /


Zero point adjustment sensor tank failed

052 Wasserstandregulierung im Waschtank fehlgeschlagen


/ Water level regulation in the wash tank failed

053 Überwachung Abdeckung Trocknungsheizung / Moni-


toring cover drying unit heater

054 nicht belegt / not assigned

055 nicht belegt / not assigned

056 nicht belegt / not assigned

057 Füllstand Waschtank zum Programmstart zu niedrig


/ Water level wash tank too low when programme starts

058 nicht belegt / not assigned

059 Keine Datenübertragung an Cloud möglich. / No data


transfer to cloud possible

060 nicht belegt / not assigned

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Menu navigation service settings

14.1.7. Diagnosis: Soft start, Impeller sensor, Va-


postop, Turbidity sensor, Boiler filling

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Menu navigation service settings

14.1.8. Unlock in case of salt deficiency, reset


fault memory, descaling programme, info /
service display

Level 4 Level 5 Level 6


Unlocking in case Machine unlocking?
of salt deficiency Yes / no

Reset the fault memory Reset the fault memory?


Yes / no

Descaling programme Descaling execute


can only be selected Yes / no
with machine operational

Displays

Machine type Change

Back

Displays

Change info / service display Serial number Change

Back

Displays

Serial number Change

Back Back

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Menu navigation service settings

14.1.9. Cloud / temporary admin access

Level 4 Level 5 Level 6

Displays https://www

Cloud Cloud address Change

Back

Displays

Ports Change 443

Back

Interval data transmission every 4 hours

every 2 hours

every hour

every 30 minutes

every 15 minutes

Off

Interval Alive-Signal every 28 minutes

every 13 minutes

every 8 minutes

every 3 minutes

every 30 seconds

Back

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Fault messages

15. Fault messages Representation example 2 of a fault message

15.1. General description

The following is a description of the fault analyses and the


resulting reaction of the machine as well as the display
for the customer. A distinction is basically made between
information messages, i.e. messages, which slightly influ-
ence the machine function, but do not lead to a system
failure and malfunctions, which as a rule lead to an abortion
of programmes or machine shutdown. In addition, there
are internal messages which do not cause an externally
perceptible reaction of the machine, but are saved in the Some messages can only be acknowledged under certain
fault memory. conditions by means of the A2:S2 key.

For this reason, the symbol SYM2 in display zone 2 is dis-


15.2. Representation of fault messages played or hidden in accordance with the acknowledgment
option. The sundry display options are listed in the following
Displayed fault messages are acknowledged with the dis- table and coded accordingly. The descriptions of the single
play navigation button ➄. Critical fault messages (red messages refer to the respective coding.
start key) have priority over non-critical fault messages
(red/green flashing start key).
Acknowledged fault messages for which the fault is still
pending are first hidden to enable further messages to be
displayed.
If all fault messages have been acknowledged but faults
are still pending, these messages will then be shown again.
The messages remain displayed for the maximum time
of T112. A reset of T112 takes place by navigating the
error text. After expiration of T112, the display is swit-
ched off. When the machine is rebooted, the messages
are displayed again. The figure shows a sample display of
a fault message.
Representation example 1 of a fault message

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Fault messages

15.3. Possible fault messages

The following is a description of the fault analyses and the


resulting reaction of the machine as well as the display
for the customer. A distinction is basically made between
information messages, i.e. messages, which slightly influ-
ence the machine function, but do not lead to a system
failure and malfunctions, which as a rule lead to an abortion
of programmes or machine shutdown. In addition, there
are internal messages which do not cause an externally
perceptible reaction of the machine, but are saved in the
fault memory.

Reaction 0 internal messages:

No influence on the start button and/or no actuation of the


signal sensor.

Reaction 1 in case of information messages:

Alternating green – red blinking of the start button ➁ during


machine standby mode

Reaction 2 in case of faults:

Red permanent light of the start button ➁ when the machine


is switched on.

Message 001
Temperature boiler sensor exceeded

Fault description 001 Temperature boiler sensor (B1) exceeded


Message in display 001 Fault in boiler temperature sensor. Contact service technician.
Cause of fault • The temperature at the boiler sensor B1 (AE1) is ≥ 115°C
• Short circuit of the sensor B1
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off / display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme / switching off via Off-button
Acknowledgement Actuating the display navigation button ➁ acknowledges the message if the
temperature at B1 (AE1) is <115°C. The machine remains in the currently
running mode.

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Fault messages

Message 002
Temperature boiler sensor undercut

Fault description 002 Temperature boiler sensor (B1) undercut


Message in display 002 Fault in boiler temperature sensor. Contact service technician.
Cause of fault • The temperature sensor of the boiler B1 (AE1) is ≤ 0°C
• Wire interruption of the sensor B1
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off / display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme / switching off via Off-button
Acknowledgement Actuating the display navigation button ➁ acknowledges the message if the
temperature on B1 (AE1) is >0°C. The machine remains in the currently
running mode.

Message 003
Boiler thermostop in filling programme exceeded

Fault description 003 Boiler thermostop in filling programme exceeded


Message in display 003 Temperature not reached. Contact service technician.
Cause of fault S7 = 2/3 During the filling programme, the set-point temperature on the tem-
perature sensor boiler B1 (AE1) was not reached within thermostop time T54.
If T54 = 0 or S7 = 0 or 1, there is no triggering.
In the machine status Filling programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction Filling programme is continued. Monitoring of boiler heating continues. The
fault is only triggered once. Further triggering only takes place after the mes-
sage has been acknowledged.
Locked programmes Wash programme
Enabled programmes Filling programme, pump-out programme
Acknowledgement Actuating the display navigation button ➁ acknowledges the message. The
machine remains in the currently running mode.
Appropriate parameters S7 = 2 Message / message analysis 003 and 004
S7 = 3 Message / message analysis 003, 004, 008, 009
T54 (thermostop boiler Filling programme)

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Fault messages

Message 004
Boiler thermostop in wash programme exceeded

Fault description 004 Boiler thermostop in wash programme exceeded


Message in display 004 Temperature not reached. Contact service technician.
Cause of fault If S7 = 2/3 S3 = 1 and in the wash programme the set-point temperature on
the temperature sensor boiler B1 (AE1) was not reached within the thermo-
stop time T55/T56.
In the machine status Wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction A wash programme is continued after the expiration of T55 / T56.
Locked programmes Wash programme
Enabled programmes Pump-out programme
Acknowledgement Actuating the button ➁ acknowledges the message. The machine remains in
the currently running mode.
Appropriate parameters S7 = 2 Message / message analysis 003 and 004
S7 = 3 Message / message analysis 003, 004, 008, 009
T55 = Thermostop boiler wash programme
T56 = Thermostop boiler Eco and THD programme

Message 005
Boiler heating not enabled

Fault description 005 Boiler heating not enabled


Message in display none
Cause of fault If, when the boiler heating request is pending, the heating enable level at B3
(AE3) is undercut for longer than T143.
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor ---/---
Cloud No entry to the cloud
Machine reaction Boiler level of B3 (AE3) is checked. If it is within a valid range (no fault code 014
or 015), the boiler is topped up to the set-point value.
Locked programmes ---
Enabled programmes ---
Acknowledgement When the heating enable level is reached
Appropriate parameters T143 No boiler heating enable (if T143 = 0 no fault entry takes place)

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Fault messages

Message 006
Temperature tank sensor exceeded

Fault description 006 Temperature tank sensor exceeded


Message in display 006 Wash tank temperature sensor fault. Contact service technician.
Cause of fault • The temperature at the temperature sensor tank B2 (AE2) is ≥ 115°C
• Short circuit in the sensor B2
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON" / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off
Display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme / switching off via Off-button
Acknowledgement Actuating the display navigation button ➁ acknowledges the message if the
temperature at B2 (AE2) is <115°C. The machine remains in the currently
running mode

Message 007
Temperature tank sensor undercut

Fault description 007 Temperature tank sensor undercut


Message in display 007 Fault in wash tank temperature sensor Contact service technician
Cause of fault • The temperature at the temperature sensor tank B2 (AE2) is ≤ 0°C
• Wire break of the sensor B2
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off
Display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme / switching off via Off-button
Acknowledgement Actuating the display navigation button ➁ acknowledges the message if the
temperature on B2 (AE2) is >0°C. The machine remains in the currently
running mode.

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Fault messages

Message 008
Tank thermostop in filling programme exceeded

Fault description 008 Tank thermostop in filling programme exceeded


Message in display 008 Temperature not reached. Contact service technician.
Cause of fault If S7 = 1 /3 during the filling programme, the set-point temperature at the
temperature sensor tank B2 AE2 was not reached within the thermostop time
tank T57. If T57 = 0 or S7 = 0 or 2, there is no triggering.
In the machine status Wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction • Filling programme is aborted. The machine goes into stand-by mode.
• When message 057 appears (water level on wash programme start too
low), the state of the programme changes to active. Then the program-
me is actuated before the message 057.
Locked programmes Wash programme
Enabled programmes Filling programme / pump out programme
Acknowledgement Actuating the display navigation button ➁ acknowledges the message. The
machine is currently in running mode.
Appropriate parameters S7 = 1 Message / message analysis 008, 009
S7 = 3 Message / message analysis 003, 004, 008, 009
T57 = Thermostop tank filling programme

Message 009
Tank heating thermostop in wash programme
exceeded

Fault description 009 Tank heating thermostop in wash programme exceeded


Message in display 009 Temperature not reached. Contact service technician.
Cause of fault If S7 = 1 /3 are in the wash programme, the set-point temperature value at
the temperature sensor tank B2 (AE2) is not reached within the thermostop
time T58. If T58 = 0 or S7 = 0 or 2, there is no triggering.
In the machine status Wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction Wash programme is continued after expiration of T58
Locked programmes Wash programme
Enabled programmes Pump out programme / filling programme
Acknowledgement Actuating the display navigation button ➁ acknowledges the message. The
machine is currently in running mode.
Appropriate parameters S7 = 1 Message / message analysis 008, 009
S7 = 3 Message / message analysis 003, 004, 008, 009
T58 = Thermostop tank wash programme

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Fault messages

Message 010
Tank heating not enabled

Fault description 010 Tank heating not enabled


Message in display none
Cause of fault If the heating enable level on the B4 (AE4) falls below the thermostop time
(T57 / T58) when the tank heating request is pending.
In the machine status Filling programme, wash programme
Start key / signal sensor ---/---
Cloud No entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes ---
Message in display ---
Acknowledgement Internal acknowledgement by reaching the heating enable level.
Appropriate parameters T57 = Thermostop tank filling programme
T58 = Thermostop tank wash programme

Message 011
Temperature wash chamber sensor exceeded

Fault description 011 Temperature wash chamber sensor exceeded


Message in display 011 Fault in wash chamber temperature sensor. Contact service tech-
nician
Cause of fault • The temperature at the temperature sensor washing chamber B6
(AE6) is ≥ 115°C
• Short circuit of the sensor B6
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off
Display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme / switching off by means of Off button
Acknowledgement Actuating the display navigation button ➁ acknowledges the message if
the temperature at the temperature sensor washing chamber B6 (AE6) is
<115°C. The machine remains in the currently running mode
Appropriate parameters S77 = 1 Sensor type 00-775612-001
S85 = 1 Evaluation fault monitoring AE6 message

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Fault messages

Message 012
Temperature wash chamber sensor undercut

Fault description 012 Temperature wash chamber sensor undercut


Message in display 012 Fault in wash chamber temperature sensor. Contact service tech-
nician
Cause of fault • Fault analysis only if S77 = 1
• The temperature at the temperature sensor washing chamber B6 (AE6)
is ≤ 0°C
• Wire interruption of the sensor B6
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off
Display remains switched on
Locked programmes Filling programme/wash programme
Enabled programmes Pump-out programme / switching off via Off-button
Acknowledgement By actuating the display navigation key ➁, the message is acknowledged when
the temperature at the temperature sensor washing chamber B6 (AE6) is >
0°C. The machine remains in the currently running mode or S77 = 0
Appropriate parameters S77 = 1 Sensor type 00-775612-001
S85 = 1 Evaluation fault monitoring AE6 message

Message 013
Wash chamber thermostop in wash programme exceeded

Fault description 013 Wash chamber thermostop in wash programme exceeded


Message in display 013 Disinfection not guaranteed. Contact service technician.
Cause of fault During the wash programme, the set-point temperature at the temperature
sensor washing chamber B6 (AE6) was not reached within the thermostop
time T59. If T59 = 0, there is no triggering.
In the machine status Wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction The wash programme will be completed after the end of T59. Display and
reaction of the start button takes place only in stand-by mode.
Locked programmes Wash programme
Enabled programmes Filling programme / pump out programme
Acknowledgement Actuating the display navigation button ➁ acknowledges the message. The
machine remains in the currently running mode.
Appropriate parameters S3 = 1 Thermostop B1 - Boiler
S7 = 2 Message / Message analysis 003, 004
S7 = 3 Message / Message analysis 003, 004, 008, 009
T59 = TD-thermostop washing chamber

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Fault messages

Message 014
Upper limit pressure sensor boiler exceeded

Fault description 014 Upper limit of pressure sensor for boiler exceeded
Message in display 014 Fault boiler pressure sensor. Contact service technician
Cause of fault • The voltage at the pressure transmitter boiler B3 (AE3) is ≥ 4.5V
• Short circuit at the pressure transmitter boiler B3 (AE3)
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off
Display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme / switching off via Off-button
Acknowledgement Actuating the display navigation button ➁ acknowledges the message if the
voltage value on B3 (AE3) is <4.5V.The machine remains in the currently
running mode.

Message 015
Lower limit pressure sensor boiler undercut

Fault description 015 Total value pressure sensor boiler undercut


Message in display 015 Fault boiler pressure sensor. Contact service technician
Cause of fault The voltage at pressure transmitter boiler B3 (AE3) is ≤ 0.30 V
Wire interruption at the pressure transmitter boiler B3 (AE3)
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off
Display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme / switching off by means of Off button
Acknowledgement Actuating the display navigation button ➁ acknowledges the message if the
voltage value at the B3 (AE3) is >0.3V.The machine remains in the currently
running mode.

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Fault messages

Message 016
Upper limit pressure sensor tank exceeded

Fault description 016 Total value of pressure sensor for tank exceeded
Message in display 016 Wash tank pressure sensor fault. Contact service technician.
Cause of fault • The voltage at the pressure transmitter tank B4 (AE4) is ≥ 4.5V
• Short circuit at pressure transmitter tank B4 (AE4)
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off
Display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme / switching off via Off-button
Acknowledgement Actuating the display navigation button ➁ acknowledges the message if the
voltage value on B4 (AE4) is <4.5V.The machine remains in the currently
running mode.

Message 017
Total value pressure sensor tank undercut

Fault description 017 Total value pressure sensor tank undercut


Message in display 017 Tank pressure sensor fault. Contact service technician.
Cause of fault • The voltage on the pressure transmitter tank B4 (AE4) is ≤ 0,30 V
• Wire interruption on the pressure transmitter B4 (AE4)
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off
Display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme / switching off via Off-button
Acknowledgement Actuating the display navigation button ➁ acknowledges the message if the
voltage value on B4 (AE4) is >0.3V.The machine remains in the currently
running mode.

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Fault messages

Message 018
Overflow protection pressure sensor tank
Fault description 018 Overflow protection pressure sensor tank
Message in display 018 Water level regulation in the wash tank.
Cause of fault The voltage on the pressure transmitter tank B4 (AE4) is ≥ A92 (1.15V)
In the machine status Initial startup, machine off, stand-by, filling programme, ready for operation,
wash programme
Start key / signal sensor Green - red alternating flashing when machine OFF / activate twice briefly on
and off (1 sec after end of programme).
Cloud No entry to the cloud
Machine reaction Machine is switched off, display remains switched on The drain pump M5
(A06) is switched on until the voltage at B4 (AE4) is ≤ A91.
Locked programmes Filling programme / wash programme / switching off via the Off button
Enabled programmes Pump-out programme
Acknowledgement • Actuating the display navigation button ➁ acknowledges the message
if the voltage value at B4 (AE4) is <=A91.
• Start of a pump-out programme
The machine remains in the currently running mode.
Appropriate parameters A92 = B4 Overflow ON
A91 = B4 Overflow OFF

Message 019 not assigned

Message 020
Filling programme monitor pressure sensor tank
Fault description 020 Filling programme monitor pressure sensor tank
Message in display 020 F
 ault in wash tank pressure sensor. Pump out machine and re-
start.
Cause of fault On starting the filling programme, the voltage value on the pressure transmit-
ter tank B4 (AE4) is saved internally. After a number of C58 rinsing steps, the
voltage at B4 (AE4) is ≤ (0.03V + the saved start value), thus a fault is trigge-
red. If the voltage is at AE4 ≥ (A95 + the saved start value) during the filling
programme, the switching off of rinse pump M2 A10 causes the internally
saved value to be overwritten with the voltage that is now applied to B4 (AE4)
and monitoring starts from the beginning. With the end of the filling program-
me or on reaching the tank full level A78, monitoring also ends. If parameters
C58 or A95 are on 0, no monitoring takes place.

In the machine status Filling programme


Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud No entry to the cloud
Machine reaction Machine is switched off / display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme
Acknowledgement By actuating the display navigation button ➁, a pump-out programme is star-
ted and the message acknowledged.

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Fault messages

Appropriate parameters C58 = Delay of filling programme monitoring (number of rinsing


steps)
A78 = B4 Tank full
A95 = B4 increase of pressure (0.03V)

Message 021
Wash tank draining in pump-out programme pres-
sure sensor tank
Fault description 021 Wash tank draining in pump-out programme pressure sensor tank
Message in display 021 F
 ault in the drainage system. Clean the drain hose if necessary
and pump-out the machine again. Contact Service technician if
required.
Cause of fault At the end of the pump-out programme, the voltage at the pressure transmit-
ter tank B4 (AE4)is ≥ A93 (0.6V)
In the machine status Pump-out programme
Start key / signal sensor Green - red alternating flashing on machine status off / activate twice briefly
on off (1 second after programme end).
Cloud No entry to the cloud
Machine reaction Machine is switched off, (off mode) display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme
Message in display e.g.: Fault in drain system. Clean the drain hose if necessary and pump-out
the machine again.
Acknowledgement Actuating the display navigation button ➁ acknowledges the message if the
voltage value at the B4 (AE4) is <A93.
Appropriate parameters A93 = B4 Fault in pump-out

Message 022
Wash tank draining during wash programme pres-
sure sensor tank
Fault description 022 Wash tank draining during wash programme pressure sensor tank
Message in display 022 Fault in the drain system. Clean the drain hose if necessary.
Cause of fault In the wash programme, the specified voltage value A84 at the pressure trans-
mitter tank B4 (AE4) is not reached in the time ≤T73 during the intermediate
pump out (activation of the drain pump M5 (A06).
In the machine status Wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud No entry to the cloud
Machine reaction Machine is switched off / display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme
Acknowledgement Actuating the display navigation button ➁ acknowledges the message.
The machine remains in the currently running mode.

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Fault messages

Appropriate parameters T73 = Monitoring time interim pump out level B4


A84 = B4 interim pump out level standard

Message 023 not assigned


Message 024 not assigned
Message 025 not assigned
Message 026 not assigned
Message 027 not assigned
Message 028 not assigned

Message 029
Programme interrupted by door/hood switch

Fault description 029 Programme interruption by door switch (E01=0)


Message in display 029 Programme aborted. Close door.
Cause of fault Interruption of a running programme by opening the door S1 (E01=0).
In the machine status Wash programme
Start key / signal sensor Green - red alternating flashing in the wash programme / activate twice briefly
on off (1 sec after programme end).
Cloud No entry to the cloud
Machine reaction Programme is interrupted.
Locked programmes -
Enabled programmes No restrictions
Acknowledgement • Actuating the display navigation button ➁ acknowledges the message.
• By closing the door (S1) (E01=1)
The interrupted programme is continued.
Appropriate parameters Input door switch S1 (DE01)

Message 030
Door/hood switch (E01) does not switch

Fault description 030 Door/hood switch (E01) does not switch


Message in display none
Cause of fault Input E01 must be opened ≥ 1 time during 20 wash programmes.
In the machine status Wash programme ready for operation
Start key / signal sensor ---/---
Cloud No entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement Status change of the input E01 (0➔1 or 1➔0).
Appropriate parameters S1 = Input door switch (DE01)

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Fault messages

Message 031
Filling monitoring by means of impeller sensor

Fault description 031 Filling monitoring by impeller sensor


Message in display 031 Check if the supply/water cock is open.
Cause of fault Fault analysis only if S18 ≠ 0 and T84 ≠ 0
If the filling valve Y1 (A05) is switched on within the specified time ≤ T84, no
signal change occurs on the pulse transmitter S2 (input E02) (01 or 10)
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON" / One-time actuation of 5 s
Cloud No entry to the cloud
Machine reaction Filling valve Y1 (A05) remains actuated
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • Status change of input E02 (01 or 10) or
• Actuate the display navigation button ➁
The machine remains in the currently running mode
Appropriate parameters S18 = 1 impeller sensor ON
T84 = (30s) delay filling display
S2 = Input pulse transmitter (DE02)

Message 032
Filling monitoring by measuring the water level in
the boiler

Fault description 032 Filling monitoring by measuring the water level in the boiler
Message in display 032 Check if the supply/water cock is open.
Cause of fault Fault analysis only if S18 = 0, T84 ≠ 0, T174 ≠ 0 and rinse pump M2 (A07)
is not actuated.If the filling valve Y1 (A05) is switched on within the time T84
(≤ T174) the voltage change at the pressure transmitter boiler B3 (AE3) is ≤
(0.1V)
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud No entry to the cloud
Machine reaction Filling valve Y1 (A05) remains actuated
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • If, when filling valve Y1 (A05) is turned on, the voltage change at boiler
B3 (AE3) pressure transmitter is > 0.1V during the time T84 or T174 is
> 0.1V.
• Actuate the display navigation button ➁
The machine remains in the currently running mode
Appropriate parameters S18 = 0 impeller sensor off
T84 = delay filling display (if S82 = 0)
T174 = delay filling display (if S82 = 1)
A59 = B3 Voltage change Filling monitoring 0.1V

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Fault messages

Message 033
Filling valve monitoring

Fault description 033 Filling valve monitoring


Message in display 033 Fault in the filling system. Contact service technician.
Cause of fault The filling valve (A05) is actuated ≥ T122 (≥ T175).
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off
Display remains switched on
Locked programmes Filling programme / wash programme
Enabled programmes Pump-out programme
Acknowledgement Actuate the display navigation button ➁
The machine remains in the currently running mode
Appropriate parameters T122 Filling valve monitoring (if S82 = 0)
T175 Filling valve monitoring (if S82 = 1)

Message 034
Service interval

Fault description 034 Service interval


Message in display 034 Service interval due. Contact service technician.
Cause of fault The function is only active if S66 = 1.
The message is triggered if the counter is C46 ≤ 0.
In the machine status Filling programme, wash programme, pump-out programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • Via the service menu (menu item: Reset service interval.)
• Or switching function S66 = "0"
• By confirming the display navigation key ➁ (but only for 10 wash
programmes)
Appropriate parameters S66 = Service interval 0 = OFF / 1 = ON
C46 = Counter value service interval

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Fault messages

Message 035
Strainer not inserted
Fault description 035 Strainer not inserted
Message in display 035 Insert tank cover strainer correctly.
Cause of fault Fault analysis only if S68 = 1 and closed door/hood (E01=1).
if the strainer switch S3 Input E03 "0" for ≥ 5 seconds
In the machine status Filling programme, ready for operation, wash programme, pump-out program-
me
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud No entry to the cloud
Machine reaction A filling, pump-out, wash programme is aborted and the machine is switched
off. The display remains switched on.
An entry in the fault memory is made only if:
• When the door is closed, switch S3 (E03) is 0 for ≥ 5 seconds and a
filling, pump-out, wash programme is active.
Locked programmes Filling programme, wash programme, pump-out programme
Enabled programmes Switch off via the OFF button
Acknowledgement • Strainer switch S3 input E03 = 1 for ≥1 seconds.
• S68 = 0
After acknowledgment, the machine is switched to the respective machine
mode.
Appropriate parameters S68 = Strainer monitoring 1 = ON 0 = OFF
S3 = Input strainer switch S3 (DE03)

Message 036
Detergent deficiency
Fault description 036 Detergent deficiency
Message in display 036 Detergent deficiency Top up detergent.
Cause of fault • If S21 = 0 and the detergent deficiency input is S6 (DE06) = 0.
• If S21 = 1 and the detergent deficiency input is S6 (DE06) = 1
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • If S21 = 0 and the detergent deficiency input is S6 (DE06) = 1
• If S21 = 1 and the detergent deficiency input is S6 (DE06) = 0
• Press the display navigation key ➁ to suppress the message for 10
wash programmes.

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Fault messages

Appropriate parameters S21 = Signal in case of chemical deficiency


S65 = 1 Inputs DE06 and DE07 are analysed
S65 = 2 Input DE06 is analysed
T135 Delay of the lack of chemical display (900 s)
S6 = detergent deficiency input (DE06)

Message 037
Rinse aid deficiency

Fault description 037 Rinse aid deficiency


Message in display 037 Rinse aid deficiency. Top up liquid rinse aid.
Cause of fault • If S21 = 0 and the detergent deficiency input is S7 (DE07) = 0
• If S21 = 1 and the detergent deficiency input is S7 (DE07) = 1
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • If S21 = 0 and the detergent deficiency input is S7 (DE07) = 1
• If S21 = 1 and the detergent deficiency input is S7 (DE07) = 0
• By actuating the display navigation key ➁, the message is suppressed
for 10 wash programmes.
Appropriate parameters S21 = Signal in case of chemical deficiency
S65 = 1 Inputs DE06 and DE07 are analysed
S65 = 3 Inputs DE07 are analysed
T135 Delay of the lack of chemical display (900s)
S7 = Input liquid rinse aid deficiency (DE07)

Message 038
Input voltage of control too high

Fault description 038 Input voltage of control too high


Message in display 038 Input voltage too high! Machine has been switched off.
Cause of fault In case of mains on, the input voltage is checked. If the input voltage is >
253V, the message is triggered.
In the machine status Initial startup, machine off, stand-by, filling programme, ready for use, wash
programme, pump-out programme
Start key / signal sensor ---
Cloud No entry to the cloud
Machine reaction Machine is switched off
Locked programmes Everything
Enabled programmes ---
Acknowledgement Mains off

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Fault messages

Message 039
Hood / door open during filling programme

Fault description 039 Hood / door open during filling programme


Message in display 039 Filling programme aborted. Close doors
Cause of fault Monitoring is only active at S13 = 1.
With open door input door switch S1 (E01=0) in the filling programme.
In the machine status Filling programme
Start key / signal sensor Green - red alternating flashing in filling programme / control twice briefly on
off (1 second after programme end).
Cloud No entry to the cloud
Machine reaction The filling programme is interrupted as long as the door is open.
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • Close door input door switch S1 (E01=1). The filling programme is
afterwards continued.
• Machine OFF
• End of programme
Appropriate parameters S13 = 1 / DE01 Monitoring in filling programme
S1 = Inlet door switch (DE01)

Message 040
Hygiene programme prompt

Fault description 040 INTENSIVE machine care prompt


Message in display 040 Carry out INTENSIVE machine care programme
Cause of fault The function is only active as long as S67 = 1.
The fault message is set with the counter value C95 ≤ 0.
In the machine status Wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • By setting the parameter S67 to 0 or
• by starting a INTENSIVE machine care.
• By actuating the display navigation key ➁, the message is suppressed
for 10 wash programmes.
Appropriate parameters S67 = 1 / INTENSIVE machine care request 1 = ON 0 = OFF
C94 = Default value number of washes /
C95 = Number of washes until INTENSIVE machine care request

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Fault messages

Message 041
Capacity of external water treatment depleted

Fault description 041 Capacity of external water treatment unit depleted (if S19 = 1)
Message in display 041 External water treatment depleted. Replace.
Cause of fault Condition: The default value C43 must be > 0.
If the counter value of the external water treatment is C44 ≤ 0.
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • Only by resetting the counter C44 in the customer menu External
Water Treatment Counter
• By actuating the display navigation key ➁, the message is suppressed
for 10 wash programmes.
Appropriate parameters S19 = 1 / External demineralisation 1 = ON 0 = OFF
C43 = Default value external water treatment in litres
C44 = Current counter value external water treatment in litres

Message 042
Shelf life of osmosis pre-filter exceeded

Fault description 042 Shelf life of the osmosis pre-filter exceeded


Message in display 042 Osmosis pre-filter depleted. Replace.
Cause of fault If the remaining external water treatment time is A122≤ 0 und S82=1 the
message is triggered
In the machine status Permanent
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • Only by resetting the counter A122 in the customer menu External
Water Treatment Counter.
• By actuating the display navigation key ➁, the message is suppressed
for 10 wash programmes.
Appropriate parameters S19 = 1 / External demineralisation 1 = ON 0 = OFF
S82 = 1 / Reverse osmosis 1 = ON 0 = OFF
A121 = Standard value shelf life pre-filter for osmosis
A122 = Remaining time shelf life of pre-filter for osmosis from stan-
dard value A121

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Fault messages

Message 043
Regenerating salt depleted
Fault description 043 Regenerating salt depleted
Message in display 043 Salt deficiency. Refill regenerating salt.
Cause of fault Fault analysis only when S11 = 1 and S14 ≠ 0.
If the salt deficiency input S4 (DE04) for the time ≥ T134 (15 min) = 1

In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • Only if the salt deficiency input S4 (DE04) 1 is 0 for > 5 seconds
• S11 = 0
• S14 = 0
• Press the display navigation key ➁ to suppress the message for 10
wash programmes
Appropriate parameters S11 = 1 / Softener 1 = ON 0 = OFF
S14 = 3 / Message 043, 044, 045
T134 = Delay of the salt deficiency display (15 min)
S4 = Input salt deficiency (DE04)

Message 044
Critical fault salt deficiency
Fault description 044 Critical fault: salt deficiency
Message in display 044 Salt deficiency. Refill regenerating salt
Cause of fault Fault analysis during a wash or filling programme and only if S11 = 1 and S14
= 2/3.
The message 044 is triggered if the reverse counter C8 ≤ 0 and the salt
deficiency input is S4 (DE04) E04 = 1.
In the machine status Filling programme, wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction An already active wash or filling programme is completed. The message is then
shown on the display in standby mode.
Locked programmes Wash programmes, filling programmes, fault 043 is suppressed.
Enabled programmes Pump-out programme
Acknowledgement • Only if the salt deficiency input is S4 (DE04) 0
• S11 = 0
• S14 = 0
By actuating the display navigation button ➁ the message will be suppressed
for 1 wash programme, but not acknowledged.
Appropriate parameters S11 = 1 / Softener 1 = ON 0 = OFF
S14 = 3 / Message 043, 044, 045
C7 = Softener default value of critical message
C8 = Softener reverse counter from default value C7
S4 = Input salt deficiency (DE04)

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Fault messages

Message 045
Lock the machine in case of salt deficiency

Fault description 045 Lock the machine in case of salt deficiency


Message in display 045 N
 umber of rinse cycles without regenerating salt exceeded. Con-
tact service technician.
Cause of fault Fault analysis during a wash or filling programme and only if S11 = 1 and
S14 = 3.
The message 045 is triggered if the reverse counter C10 ≤ 0 and salt defici-
ency input is S4 (DE04) E04 = 1.
In the machine status Filling programme, wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction An already active wash or filling programme is completed. The message is
then shown on the display in standby mode.

Locked Wash programmes, filling programmes, faults 043+044 are suppressed.


Enable Pump-out programme
Message in display e.g.: Number of rinse cycles without regenerating salt exceeded. Contact
service technician.
Acknowledgement By resetting C10 in the service menu "Unlock machine".
Appropriate parameters S11 = 1 / Softener 1 = ON 0 = OFF
S14 = 3 / Message 043, 044, 045
C09 = softener default value lock machine
C10 = Softener reverse counter from default value
S4 = Input salt deficiency (DE04)

Message 046 not assigned

Message 047
fault USB

Fault description 047 fault USB


Message in display none
Cause of fault Fault is triggered if the connection is interrupted
In the machine status Machine off, filling programme, ready for operation, wash programme, pump-out
programme
Start key / signal sensor ---/---

Cloud No entry to the cloud


Machine reaction Switch off of outputs
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement By a returning connection

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EN GC-18-01 Service Manual
Fault messages

Message 048
USB flash drive not detected
Fault description 048 USB flash drive not detected
Message in display none
Cause of fault • Fault transmitting hygiene report and firmware update
• Detects no USB flash drive (USB flash drive may be locked)
In the machine status Ready for operation

Start key / signal sensor ---/---


Cloud No entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement • After a fault entry
• If a USB flash drive has been recognized

Message 049
Communication fault STE with BAE
Fault description 049 Communication fault STE with BAE
Message in display 049 Faulty operating unit Contact service technician.
Cause of fault Interruption of communication between control panel and the controls.
In the machine status Initial startup, machine off, filling programme, ready for operation, wash pro-
gramme, pump-out programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction Machine is switched off
Display remains switched on
Outputs are switched off immediately
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement Communication between control panel and control has been restored
Machine remains in current running mode.

Message 050
Zero point adjustment pressure transmitter B3
failed
Fault description 050 Zero point adjustment pressure transmitter B3 failed
Message in display none
Cause of fault If the voltage values of the pressure transmitter B3 (AE3) outside the toleran-
ce ranges during zero adjustment are A56 > 0.06V or A56 < -0.06.
In the machine status Initial startup, pump-out programme
Start key / signal sensor ---/---
Cloud No entry to the cloud

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Fault messages

Machine reaction ---


Locked programmes ---
Enabled programmes No restrictions
Acknowledgement The voltage values are within the tolerance ranges - 0.06V ≤ A56 ≤ 0.06V
Appropriate parameters A56 = Pressure transmitter B3 (AE3) zero point adjustment offset
value

Message 051
Zero point adjustment pressure transmitter B4
failed
Fault description 051 Zero point adjustment pressure transmitter B4 failed
Message in display none
Cause of fault If the voltage values of the pressure transmitter B4 (AE4) outside the toleran-
ce ranges during zero adjustment are A96> 0.06V or A96 < -0.06.
In the machine status Initial startup, pump-out programme
Start key / signal sensor ---/---
Cloud No entry to the cloud
Machine reaction ---
Locked programmes ---
Enabled programmes No restrictions
Acknowledgement The voltage values are within the tolerance ranges - 0.06V ≤ A96 ≤ 0.06V
Appropriate parameters A96 = Pressure transmitter B4 (AE4) zero point adjustment offset
value

Message 052
Water level control in wash tank failed
Fault description 052 Water level control in wash tank failed
Message in display 052 F
 ault in the filling or drain system. Contact service technician.
Disconnect machine from the water and power supply!

Cause of fault The voltage at pressure transmitter tank B4 (AE4) is >= A92 (1.15V)
In the machine status Initial startup, machine off, stand-by, filling programme, ready for operation,
wash programme
Start key / signal sensor Permanent red light when machine "ON". / One-time actuation of 5 s
Cloud Entry to the cloud
Machine reaction • Machine is switched off
• The display remains ON (also after the shutdown time T112)
• The drain pump M5 (A06) is switched on until the voltage at the pres-
sure transmitter tank is B4 (AE4) <= A91 (<=0.9V)
Locked programmes Filling programme / wash programme / switching off via the off-button
Enabled programmes Pump-out programme

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EN GC-18-01 Service Manual
Fault messages

Acknowledgement • By actuating the display navigation button ➁ if the voltage value at the
pressure transmitter tank B4 (AE4) is ≤ A91 (≤ 0.9V)
• Start of a pump-out programme
Machine remains in current running mode.
Appropriate parameters A92 = Pressure transmitter B4 (AE4) overflow protection ON (1.15V)
A91 = Pressure transmitter B4 (AE4) overflow protection OFF (0.9V)
T100 = Delayed display overflow protection (120 s)
T112 = Display switch off after fault message (30 min)

Message 053 not assigned


Message 054 not assigned
Message 055 not assigned
Message 056 not assigned

Message 057
Fill level wash tank too low at programme start

Fault description 057 Fill level wash tank too low at programme start
Message in display 057 Tank refills. Washing operation starts automatically.
Cause of fault If the water level in the wash tank (measured by the pressure transmitter B4
(AE4) at start of the wash programme is ≤ A97 ≤ 0.65V.
In the machine status Wash programme
Start key / signal sensor ---/---
Cloud No entry to the cloud
Machine reaction The wash programme is stopped. It is followed by a filling programme.
On reaching the water level in the wash tank B4 (AE4) >A78 the topping up
process is complete. The filling programme is still completed. The started
wash programme is then continued after the filling programme.
Locked programmes Wash programme
Enabled programmes Filling or pump-out programme
Acknowledgement • By machine OFF, or
• By re-entry into the wash programme.
Appropriate parameters A78 = Pressure transmitter B4 (AE4) wash tank full (0.86V)
A97 = P
 ressure transmitter B4 (AE4) Level monitoring during wash
programme start(0.65V)

Message 058 not assigned

Message 059
No data transmission possible

Fault description 059 No data transmission possible


Message in display 059 No data transmission to the Cloud possible.
Cause of fault • Fault analysis only if S134 = 1
• There was already a data transfer to the cloud in the past.
• No data transfer to the cloud is possible.
In the machine status Filling programme, ready for operation, wash programme, pump-out program-
me

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Fault messages

Start key / signal sensor ---/---


Cloud No entry to the cloud
Machine reaction If the programme is active, it will continue. The message is only displayed
after the programme ends.
Locked programmes ---
Enabled programmes No restriction
Acknowledgement • Actuate the display navigation button ➁
• Automatically, when the Internet connection is restored.
Appropriate parameters S134 = 1 Activate/deactivate WiFi 1 = ON 0 = OFF

Message 060 not assigned


Message 061 not assigned
Message 062 not assigned

Message 063
Osmosis supply pressure too low

Fault description 063 Osmosis supply pressure too low


Message in display 063 F
 ault - osmosis system water supply pressure too low. Check
water supply. Contact service technician.
Cause of fault Fault analysis at S124 = 1, S82 = 1 and T196 > 0
• If a "0" is recognized at input DE09 with the filling valve DA05 switched
on for time T196, message 063 is triggered. T196 is reset as soon
as a "1" signal is recognized at DE09.
In the machine status Filling programme/ ready for operation / wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction The filling valves remain actuated
Locked DA19 Booster pump M12
Enabled programmes No restriction
Acknowledgement if S124 = 1

• By actuating the display navigation button ➁ (only mask)


• Status change of DE09 from 0 to 1
Machine remains in current running mode.
• S124 = 0 or S82 = 0 also acknowledges the message
Appropriate parameters S124 = Internal/external osmosis control 1 = internal
T196 = monitoring osmosis "low pressure" (20 sec)
Input DE09 = Minimum pressure switch S9

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EN GC-18-01 Service Manual
Fault messages

Message 064
Osmosis leak
Fault description 064 Osmosis leakage
Message in display 064 F
 ault - osmosis system is leaking. Close water supply. Contact
service technician.
Cause of fault Fault analysis at S124 = 1. S82 =1 and T197 > 0
• If the DE08 has a 1 signal for the duration of T197, the message is
triggered.
In the machine status Machine OFF, stand-by, filling programme, ready for operation, wash program-
me, pump out
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud Entry to the cloud
Machine reaction Machine is switched off / display remains switched on
Locked programmes Wash programmes, filling programmes
Enabled programmes pump-out programme, switching off by means of Off button
Acknowledgement if S124 = 1
• Status change of DE08 from 1 to 0
• S124 auf 0 or S82 = 0 also acknowledges the message
Appropriate parameters S124 = Internal/external osmosis control 1 = internal
T197 = Monitor osmosis "leak" (20 sec)
Input DE08 = Leakage sensor S8

Message 065 not assigned


Message 066 not assigned
Message 067 not assigned
Message 068 not assigned
Message 069 not assigned

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Fault messages

Message 070
Temperature in the wash programme not reached
Fault description 070 Temperature in the wash programme not reached
Message in display 070 Washing temperature too low: Contact service technician
Cause of fault If, when starting the wash programme, the temperature falls below 55°C at
temperature sensor tank B2 (AE2) (only if S89 = 2)
In the machine status Wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).
Cloud No entry to the cloud
Machine reaction ---
Locked programmes No restrictions
Enabled programmes Everything
Acknowledgement • Actuate the display navigation button ➁
• End of the wash programme
Appropriate parameters S89 = Temperature recording in the hygiene report 0 = Function OFF
S89 = 1 = When washing and rinse temperatures fall too low, this is
logged in the hygiene report
S89 = 2 = Wash and rinse temperatures are logged in the hygiene
report, in addition message 70 is triggered
A152 = B2 (AE2) washing temperature too low Entry in the hygiene
report (55°C)

Message 071
Temperature in the rinse programme not reached
Fault description 071 Temperature in the rinse programme not reached
Message in display 071 Rinse temperature too low. Contact service technician
Cause of fault If, when the wash programme starts, the temperature sensor boiler B1
(AE1) falls below 80°C (only with S89 = 2)
In the machine status Wash programme
Start key / signal sensor Green - red alternating flashing if machine is ready for operation/ control twice
briefly on off (1 second after programme end).

Cloud No entry to the cloud


Machine reaction ---
Locked programmes No restrictions
Enabled programmes Everything
Acknowledgement • Actuate the display navigation button ➁
• End of the wash programme
Appropriate parameters S89 = Temperature log in hygiene report 0 = Function OFF
S89 = 1 = Shortfall in washing and rinse temperature is logged in the
hygiene report
S89 = 2 = Wash and rinse temperatures are logged in the hygiene
report. In addition, message 71 is triggered
A153 = B1 (AE1) Rinse temperature too low, Entry in the hygiene
report

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Fault messages

Message 072

Firmware is not compatible with the hardware


Fault description 072 Firmware is not compatible with the hardware
Message in display 072 Firmware is not compatible with the hardware
Cause of fault BAE firmware is not compatible with the hardware version of the STE or the
touch controller
In the machine status When starting the firmware update
Start key / signal sensor Permanent red light when machine "ON"
Cloud No entry to the cloud
Machine reaction Machine is switched off. The display shows the error message and the start
button A2:S9.1/2 is activated accordingly
Locked programmes Filling programme / wash programme / pump-out programme
Enabled programmes Switching off the display and the start button A2:S9.1/2 via the button
A2:S10.
Acknowledgement The BAE firmware is compatible with the hardware version of the STE and the
touch controller when the firmware is started

Message 073
Thermostop boiler the cooling phase
Fault description 073 Thermostop boiler cooling phase
Message in display 073 Thermostop boiler cooling phase
Cause of fault Here, the temperature B1 ≤ 40 ° C is not reached and the filling valve Y1 is
switched off, which ends the cooling phase
In the machine status Wash programme
Start key / signal sensor No reaction
Cloud no entry to the cloud
Machine reaction No reaction
Locked programmes none
Enabled programmes none
Acknowledgement Internal acknowledgment by reaching the temperature B1 ≤ 40 ° C

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Connection to partial / full desalination

16. Connection to partial / full


desalination
Access to the setting parameters directly at the
machine
– Switch off machine via OFF button (left-hand button).
– Press OFF button for 5 seconds until the following
screen appears on the display (one half of the start
button is red, the other half blue).

– Enter code 1111 and confirm.

Hinweis: In general, only machines without integ-


rated softener are intended to be equip-
ped with a Hydroline water treatment.
Machines with integrated softener can
be equipped if certain pre-conditions are
met.

Login 1111
1. Select external water treatment system
2. Actuate water counter
3. Set counter (enter example at 5000l 4700l)
4. Reset counter
5. Read out residual water quantity (by way of control)

HYDROLINE STAR PD (partial desalination) or STAR


EXTRA FD (full desalination)
Set S 19 from "0" to "1"/Set C 43 default external water
treatment in litres (presetting = 14000 l). After discharge
of the set water quantity, message "041" appears on the
display.
After installation or after replacing a cartridge, the counter
for the external water treatment must be reset in the menu
"Customer setting" ➔ "External water treatment" ➔ "Reset
counter"!
See also the installation and operation manual or the ser-
vice manual.

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EN GC-18-01 Service Manual
Connection to RO-I equipment ROI-18-01 (example GCROI-10B)

17. Connection to RO-I equipment See also the Installation and Operation Manual.
ROI-18-01 (example GCROI-10B)
17.1.1. Electrical connection directly to PCB
17.1. Machine parameters
Pay attention to the software versions in this con-
nection!
The access code to the setting parameters via the keyboard
is: 0022
Access to the setting parameters directly at the
machine:
• Switch off machine via OFF button (left-hand but-
ton).
• Press OFF button for 5 seconds until the following
screen appears on the display (one half of the
start button is red, the other half blue).

• Enter code 0022 and confirm.


• RO-I must be selected!!!! (S19 = 1 / S82 = 1)
Please note:
– The pre-filter may only be replaced when the machine
is switched off.
– The machine must be refilled and pumped out again
immediately afterwards if it had been taken out of
operation for more than 2 weeks.
Fill it again afterwards. The machine is now ready for
operation
Hinweis: The parameters in the table are set
according to the selection in the menu
"Select reverse osmosis".
Fill it again afterwards. The machine is now ready for
operation
2 additional fault messages are integrated when RO-I
is selected:
Message 063 F ault osmosis system water supply pres-
sure too low, check water supply
Message 064 Fault osmosis system is leaking,
close water supply
Note: The pre-filter in the RO-I must be replaced at the
latest every 6 months (or if message 042 appears on
the display) as well as after 14000 litres (message 041
on the display).
After installation or after replacing the pre-filter, the
counter for the external water treatment must be
reset in the menu "Customer setting" ➔ "External
water treatment" ➔ "Reset counter"!

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Service Manual GC-18-01 EN
Connection to RO-I equipment ROI-18-01 (example GCROI-10B)

17.2. RO installation kit Order number Description


Safety device for drain according to DIN EN 1717 for 01-539385-001 Safety device for drain ac-
osmosis systems (item No. 01-539385-001), con- cording to DIN EN 1717 for
sisting of: soil trap, siphon and piping. Must be ordered osmosis systems, consisting
separately (not included in the scope of delivery). of dirt trap and piping
14
7
01-294225-101 Pre-filter cartridge for RO-I:
9
7
capacity 14.000 l, or 1/2 a
year
01-294217-001 25 l buffer tank (set pre-pres-
8
7
sure to 2.5 bar)

13
7
10
7

12
7

6
7

5
7 11
7

4
7

2
7

3
7

1
7

Component:
1. HT - bend 87´ DN 50
2. HT - bushing DN 50
3. Sealing 40/40
4. Branch HTEA-DIN1451-DN50xDN50x45°
5. Bend DN 50 45°
6. Sealing 40/30
7. Backflow preventer complete
8. Dirt trap
9. Spacer tube
10. Double nipple 3/4; cylinder; thread
11. Fischer dowels S10
12. Set screw M8x60
13. Clip DN 50
14. Sealing 24x14x3

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EN GC-18-01 Service Manual
Return to language selection

18. Return to language selection Overview of language selection

S72 Language S72 Langua- S72 Langua-


4 ge ge
5 1 German 11 Dutch 21 Slovenian
6 2 English 12 Italian 22 Spanish
3 French 13 Japanese 23 Turkish
Hinweis: If the wrong menu language is selected
during commissioning, the procedure can 4 Danish 14 Korean 24 Hungarian
be interrupted with machine OFF. Commis- 5 Norwegian 15 Croatian 25 Hebrew
sioning is restarted when the machine is
6 Arabic 16 Polish 26 Hindi
switched on again. The instructions below
must only be carried out after completed 7 Chinese 17 Portugue-
commissioning. The machine must be rea- se
dy for operation. Otherwise also possible 8 Czech 18 Romanian
via the Off button (press for 5s). 9 Finnish 19 Russian
10 Greek 20 Swedish
Switch on machine. To select a menu, press the
button ➅

Select the Chef login menu with the enter key ✓.

Enter password 1111.

Confirm with the enter key ✓

Scroll up once with the arrow key .

Confirm with the enter key ✓

Scroll up once with the arrow key .

Confirm with the enter key ✓

Scroll to the desired language with the arrow keys 
or .

Confirm with the enter key ✓

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Service Manual GC-18-01 EN
Annex A: Assembly Instructions Sensor System Suction Lance Kit

19. Annex A:
Assembly Instructions Sensor
System Suction Lance Kit
Assembly Instructions Sensor System Suction
Lance Kit 04-006330-001 (long) / 002 (short)

04-006166-001 Suction lance detergent (long)


1
04-006166-003 Suction lance detergent (short)
04-006166-002 Suction lance liquid rinse aid (long)
2
04-006166-004 Suction lance liquid rinse aid (short)
3 04-005709-001 Mounting parts for suction lance kit
4 04-006332-002 Transport protection
04-006331-001 FX & GC Instructions

3 2 1 4

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Annex A: Assembly Instructions Sensor System Suction Lance Kit

1 Unpack and prepare the assembly.

Observe safety instructions!

The connection for the lances is on the rear of


the machine.

Sockets point down.

2 Insert the cables for the lances starting with the


black detergent cable.

Plug orientation according to the label.

Then insert the blue liquid rinse aid cable

3 For the cables of the two lances, a strain relief


loop must be laid with the enclosed cable ties.
This may e.g. be fixed to the supply hose

4 Cut off the dosing hose for detergent shortly


behind the dipping weight.

Connect the dosing hose for the detergent to


the lance for the detergent (black)

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Service Manual GC-18-01 EN
Annex A: Assembly Instructions Sensor System Suction Lance Kit

5 Cut off the dosing hose for liquid rinse aid short-
ly behind the dipping weight.

Connect the dosing hose for the liquid rinse aid


to the lance for the liquid rinse aid (blue)

6 Before start-up, the lances must be inserted in


the appropriate container.

The lances are pre-adjusted for HYLINE 10 L


containers.

For other containers see item 7

7 If necessary, adjust the position of the plug or


adapt it, where applicable, so that the end of
the lance is at the bottom of the container.

Tip: with a little detergent on the tubes, the plug


can be moved more easily

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Annex A: Assembly Instructions Sensor System Suction Lance Kit

8 Start the machine and select the login symbol

9 Select "Service Login". Entering PIN 9999 gives

you access to chemistry settings

10 In the main "Chemistry" menu select "Signal in


the event of a lack of chemicals". Then select
the option "0" and confirm

11 Select Detergent / liquid rinse aid detection

12 Select the option "Detergent and liquid rinse aid


detection" in the submenu. After the selection,
return to the previous menu using the return
arrow

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Annex A: Assembly Instructions Sensor System Suction Lance Kit

13 In the main menu "Chemistry" select "Fill chemi-


cal hoses"

14 In the submenu for the detergent hose, switch


to the option "Yes" with the arrow """ and
confirm.

If the hose is not completely filled after the


filling process, restart the filling

15 In the sub-menu for the liquid rinse aid hose, switch to the option "Yes" with the

arrow """ and confirm.

If the hose is not completely filled after the


filling process, restart the filling

16 The switching delay between the lance signal


and the actual display of the fault message
"Chemistry empty" is 15 minutes.

The test of the function of the lances must


therefore be done via the menu. Briefly switch
the machine off and on again and continue with
item 17
17 In the stand-by display, select the login icon.
Navigate to item "Service Login" and confirm.

Enter the Hobart Service PIN for machine


settings.
(not 9999)

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EN GC-18-01 Service Manual
Annex A: Assembly Instructions Sensor System Suction Lance Kit

18 After logging in, select the menu item "Service


settings"

19 Select the menu item "Diagnosis" in the "Service


menu"

20 Select the menu item "Inputs/Outputs" in the


"Diagnosis" menu.

21 Here the digital inputs are then shown.

On the first page you will find "DE6 Detergent


Deficiency"

If the detergent lance is in a full container, a "1"


must be displayed here. If you pull the lance out
of the container, the value must change to "0"

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Annex A: Assembly Instructions Sensor System Suction Lance Kit

22 Select the button "6" to go to page two.

Here, "DE7 liquid rinse aid deficiency" is listed.

If the liquid rinse aid lance is in a full contai-


ner, a "1" must be displayed here. If you pull
the lance out of the container, the value must
change to "0"

23 After the function of the lances has been veri-


fied, the machine can be switched off and on
again.

This completes the assembly of the suction


lances and their functional testing

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HOBART GmbH
Robert-Bosch-Str. 17
77656 Offenburg
Tel +49(0)781.600-0
Fax +49(0)781.600-23 19
E-Mail: [email protected]
Internet: www.hobart.de

Printed in Germany

144 SM-22869-002-EN / 23.06.21 HOBART

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