GD KT PRO-The-Milling-Catalog SUS ABS V2
GD KT PRO-The-Milling-Catalog SUS ABS V2
GD KT PRO-The-Milling-Catalog SUS ABS V2
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CERATIZIT \ Introduction 1
Contents
Introduction
2 CERATIZIT \ Introduction
Welcome to CERATIZIT
CERATIZIT has been a pioneer in the field of demanding industry. As a technology leader, CERATIZIT continually
carbide solutions for machining and wear protection for invests in research and development and owns more than
more than 95 years, controlling the entire value chain 1,000 patents.
from powder to the finished end product.
Under the motto "Tooling the Future," our innovative
With exclusive access to the highest quality carbide raw materials and applications help our customers
materials, CERATIZIT offers more than 130 carbide develop a variety of machines and products that shape
grades and as a full-range supplier manufactures highly our immediate environment and are part of our
specialized cutting tools, indexable inserts, rods made of everyday lives.
hard materials and wear parts.
The goal remains the same: CERATIZIT provides
With more than 9,000 employees worldwide at 34 production competitive advantages through new technological
sites and a sales network of more than 70 branches, standards, innovative materials and coatings as well as
the CERATIZIT Group is a global player in the carbide unique carbide products.
Welcome
Introduction
CERATIZIT \ Introduction 3
Why Choose
CERATIZIT
Work with Us
CERATIZIT is recognized as a We are a "best in class" We are fully committed to
premium brand offering a full innovator and the fastest deliver the highest customer
range of cutting tools. growing supplier of cutting value and continually strive for
tools within our focus segments. outstanding performance and
results.
Introduction
CERATIZIT USA works diligently to meet business partner’s expectations. As a leader in materials technology, CERATIZIT
continuously invests in research and development and holds over 1,000 patents. As a business partner you can draw on
CERATIZIT’s expertise as a leading supplier of cutting tools and carbide solutions. A line-up of benefits include:
It couldn't be easier
Ordering via the Online Shop
In the online shop you can select and order your tool with a mouse click, 24 hours a day, 7 days a week. All your
transactions including those in the past can be viewed clearly and easily in the online shop. Register and use our
service: e-techstore.com. For more information about e-techstore.com, our products or to place an order, contact
Customer Care by calling (800) 783-2280 or email [email protected].
OEM
Center cutting tool applications, including multi-function tools. Dis-
○ Support during final acceptance and commissioning runs cover the performance capacity and reliability of our products
○ Detailed project documentation for yourself.
Introduction
6
CERATIZIT \ Dragonskin
Dragonskin by CERATIZIT
The latest generation of
coating technology
Decades of experience coupled to consistent and constant development are in the unique Dragonskin
coating technology. Thanks to our innovative design and expertise in powder metallurgy, we – and above
all you – achieve an unmatched level of performance in machining.
Like the Dragon‘s invulnerability, Dragonskin coating technology offers the highest levels of protection
against wear and is designed with its impermeable layer for the most adverse requirements. The result is
an extremely hard and durable surface with a satin finish.
The perfect combination of state-of-the-art high-performance substrates and new coating structures
enable high cutting speeds and increased process reliability. A proven – up to 80% – increased
performance through the latest Dragonskin coating technology offers you a significant competitive
Dragonskin
advantage.
Introduction
Dragonskin Coating
Introduction Dragonskin
Tools and inserts for milling Introduction
8
CERATIZIT \ Contents
9
Designation system 12
Spare Parts 168
C H
Chip grooves 17
Types of Wear, Corrective 172
Measures
Introduction
Comparison of Materials 178
Application
Overview 25
Index
Types of Milling
Face milling 26
Form milling 90
1
Selection of the milling system
The overview page provides a listing of milling systems by application type.
Introduction
Tools and inserts for milling
2
Possible applications
The system description shows the possible applications for a
milling system
CERATIZIT \ Catalog Guidelines 11
3
Selection of the tool
The product page shows the cutter body range including the
main dimensions and information on the types of inserts
1 Possible applications
2 The main dimensions
3 Insert reference
4 Spare parts
5 Spare parts overview
6 Reference regarding further information
Introduction
4
Selection of the insert
After choosing the tool the insert is selected including chip
groove and cutting material
5
Starting parameters
In the last phase it is possible to determine the starting
parameters for feed, depth of cut and cutting speed for the
respective milling cutter
12
CERATIZIT \ Designation System
Milling Tools
1 2 3
500 = 5''
•
M monoblock button insert cutters •
1000 = 10''
A with hole
Tools and inserts for milling
cassette cutters
4 5 6 7 8
9 10
dA
.193 07
.196 05
.219 05 08 A-0750
.236 dA = 0.75" 0.75”
Form B
dA
1/4 11 06 10 06
.262 10
.267 11
.275 04 B
.313 07 Form C dA = d1
dA
.315 08
.354 12
.366 15
3/8 16 16 09 15 09 04 B-100
.376 15 example dA = 1.00"
1.00”
.378 09
.394 10 11 10 12
Introduction
.472 12
.492 20 H63A
1/2 12/22 12 20 22 12 05 12
.622 15 22
.630 16
.638 09
.659 16
.670 17
11 12 13
1
14
CERATIZIT \ Designation System
Inserts
X D K T 11 T3 08 S R - F50
1 2 3 4 5 6 7 8 9 10
Z N H W 12 05 PO S R - 15 06 - R
1 2 3 4 5 6 7 8 9 11 12 13
1 2 3
d=1/4 / 3/8
d=5/8 / 3/4
d=1/4 / 3/8
d=5/8 / 3/4
B 82° d d
m
m
m d
m
d d d
m
m
m
K 55° s
d=1/2
d=1/2
d m s d m s
[±inch] [±inch] [±inch] [±inch] [±inch] [±inch]
H 120° A .0010 .0002 .001
α .002 .0031 .0051
C .0010 .0005 .001 M .0031 .0051 .0051
A 3° E .0010 .0010 .001 .0039 .0059 .0051
L 90°
B 5° F .0005 .0002 .001 .002 .0031 .001
G .0010 .0010 .005 N .0031 .0051 .001
O 135° C 7°
H .0005 .0005 .001 .0039 .0059 .001
D 15° .002 .0002 .001 .0031 .0051 .0051
P 108° E 20° J .0031 .0002 .001 U .0051 .0079 .0051
Introduction
R - Special
O
version
S 90°
Tools and inserts for milling
T 60°
W 80°
X Special shapes
Z
7 8 9
F
n
α’
Sharp
κ r
r
4 5 6
A
d [in] A T C/S H L R V S O X Z
F
.193 07 S [inch]
G .196 05 01 .063
.219 05 08 T1 .078
M .236 02 .094
1/4 11 06 10 06 03 .125
N
.262 10 T3 .156
Q .267 11 04 .187
.275 04 05 .219
R .313 07 06 .250
.315 08 07 .312
T 09 .375
.354 12
U .366 15
3/8 16 16 09 15 09 04
W .376 15
X Special shapes .378 09
.394 10 11 10 12
Introduction
.472 12
.492 20
1/2 12/22 12 20 22 12 05 12
.622 15 22
.630 16
.638 09
.659 16
.670 17
10 11 12 13
CTC P230
1 2 3 4 5
E Coated cermet
N Uncoated silicon nitride
M Coated silicon nitride
S Mixed ceramic
5
I Sialon ISO 513
D PCD Application range
B CBN
L CBN coated
Tools and inserts for milling
For example:
H Sintered HSS 05
10
15
25
3 35 ISO P35
Main application (material) ...
Variant 1: number
1 Steel
2 Stainless steel
3 Cast iron
4 Light and non-ferrous metals, non-metals
5 Heat-resistant alloys, titanium
6 Hard materials
7 Universal grade for a variety of applications
F 50 1 Corner angle
1 2 2 Cutting edge type
27P
Fine
F F10 F20 F40 F50
Introduction
machining
Increasing corner angle
M31
33P
33
Medium M30 29M M50
M
29R
Rough
R M32 R50
machining
R60
P Steel
M Stainless steel
K Cast iron
N Non-ferrous metals
H Hard materials
1 Main application
1 2 2 Extended application
Example:
Stainless steel
Heat resistant
Non ferrous
Hardened
materials
05 15 25 35 45
Cast iron
Standard
Grade designation
metals
alloys
designation
Steel
01 10 20 30 40 50
P M K N S H
CTEP210 HE-P10
● ○
HE-K10
HT-P15
TCM10
HT-M10 ● ● ○
HT-K10
CTCP220 HC-P20
● ●
HC-K20
CTPP225 HC-P25
● ●
HC-K25
Introduction
HC-P30
CTCP230
HC-M25 ● ○ ●
HC-K25
CTPP235 HC-P35
● ○
HC-M30
CTPM225 HC-P25
○ ●
Tools and inserts for milling
HC-M25
CTCM235 HC-P40
○ ●
HC-M35
CTPM240 HC-P40
○ ●
HC-M40
CTCM245 HC-P40
○ ●
HC-M40
CTPM245 HC-P50
○ ●
HC-M45
CTN3105
CN-K05 ●
CTL3215 BC-K10
● ○
BC-H10
CTCK215
HC-K15 ●
01 10 20 30 40 50 ● Main Application
05 15 25 35 45 ○ Extended application
Non-ferrous
Heat resist-
Hardened
ant alloys
materials
Stainless
Cast iron
Standard 05 15 25 35 45
metals
Grade designation
Steel
steel
designation
01 10 20 30 40 50
P M K N S H
CTPK220
HC-K20 ●●
CTD4205
DP-N05 ●
HC-P10
AMZ
HC-K10 ○ ○ ●
HC-N10
HW-K15
H216T ●● ●
HW-N15
Introduction
CTC5240 HC-M35
○ ●
HC-S35
CTCS245
HC-S40 ●
CTP6215 HC-K15
●● ●
01 10 20 30 40 50 Main Application
05 15 25 35 45 ○ Extended application
Recommended application:
The coated cermet grade with sufficient toughness for finishing at high speed.
Specification:
Introduction
Recommended application:
The uncoated cermet grade for the finishing of hardened steel.
Tools and inserts for milling
Specification:
Composition: Co 8.0%; mixed carbides 2.0%; WC balance | Grain size: 1-2 μm |
Hardness: HV30 1500 | Coating specification: CVD TiCN-AI2O3
Recommended application:
The wear-resistant grade for the wet machining of steels.
Specification:
Composition: Co 8.0%; mixed carbides 2.0%; WC balance | Grain size: 1-2 μm |
Hardness: HV30 1500 | Coating specification: PVD TiAlTaN
Recommended application:
The wear-resistant grade for the wet machining of steels.
CERATIZIT \ Grade Description 21
Recommended application:
First choice for dry machining of steels at high cutting speeds.
Introduction
Composition: Co 10.5%; mixed carbide 2.0%; WC balance | Grain size: 1-2 μm |
Hardness: HV30 1400 | Coating specification: PVD TiAlTaN
Recommended application:
Particularly suitable for the wet machining of steels.
Recommended application:
The wear-resistant choice for the machining of austenitic steels.
Recommended application:
Suitable for martensitic steels and as a tough alternative in general steel machining.
22
CERATIZIT \ Grade Description
Recommended application:
The first choice for the machining of austenitic steels.
CTN3105 CN-K05 •
Specification:
Introduction
Recommended application:
Universal silicon grade for cast iron machining.
Tools and inserts for milling
Recommended application:
Coated cubic boron nitride with very good toughness of the cutting edge and good wear
resistance.
CTCK215 HC-K15 •
Specification:
Composition: Co 6.0%; mixed carbides 2.0%; WC balance | Grain size: 1 μm |
Hardness: HV30 1630 | Coating specification: CVD TiN; MT-TiCN; AI2O3
Recommended application:
The first choice for the machining of cast iron at high cutting speeds.
CERATIZIT \ Grade Description 23
CTPK220 HC-K20 •
Specification:
Composition: Co 6.0%; mixed carbides 2.0%; WC balance | Grain size: 1 μm |
Hardness: HV30 1630 | Coating specification: PVD TiAlTaN
Recommended application:
Optimal for the machining of high-tensile cast iron materials when toughness is required.
CTD4205 DP-N05 •
Specification:
Introduction
Composition: polycrystalline diamond (PKD) | Grain size: ~ 25 μm |
Coating specification: CVD TiCN-Al2O3 multi-layer
Recommended application:
Polycrystalline diamond grade for the machining of non-ferrous metals and non-metallic
materials.
Recommended application:
The coated carbide grade for the machining of aluminum.
Specification:
Y
O NL Composition: Co 6.0%; WC balance | Grain size: 1 μm | Hardness: HV30 1630
E
E NT TUR Recommended application:
M IC
A CE G P The uncoated carbide grade for the machining of aluminum and other non-ferrous metals.
PL RON
W
24
CERATIZIT \ Grade Description
Specification:
Composition: Co 6.0%; WC balance | Grain size: 1 μm | Hardness: HV30 1630
Recommended application:
Uncoated carbide grade for the machining of non-ferrous metals.
CTPM245 HC-S45 • ○
Specification:
Composition: 10.0% binder; Other 1.5%, WC balance | Grain size: 1.5 μm |
Introduction
Recommended application:
Particularly suitable for the machining of high-alloy steels (martensitic).
Tools and inserts for milling
Specification:
Composition: 12,0 % binder; WC balance | Grain size: 2 μm | Hardness 1330 HV30 |
Coating specification: CVD TiN-TiB2
Recommended application:
Recommended for the machining of nickel-based alloys, HRSA materials.
CTC5240 HC-S40 • ○
Specification:
Composition: 10.0% binder; WC balance| Grain size: 2 μm | Hardness: HV30 1330 |
Coating specification: CVD TiN-TiB2
Recommended application:
Recommended for the machining of titanium materials.
CERATIZIT \ Overview 25
Tooling systems
Shoulder milling
MaxiMill HFC system 66 MaxiMill 211 system 106
Introduction
MaxiMill HEC system 82 MaxiMill 491 system 124
Introduction
Material groups
Possible applications
Face milling Slot milling Helical plunge Pocket milling Axial plunging Helical plunging Chamfering
milling
Detailed Information
OF..04..
OF..05..
inch: Ø 1.50 to 6.00"
SF..09..
SF..12..
28
CERATIZIT \ MaxiMill 274 System
Geometry Overview (OF..)
12°
○ Sharp cutting edge
○ First choice for
non- ferrous metals
fz [in]
CTPM245 CTPM245 CTPM245
0.004 - 0.010" CTC5240 CTC5240 CTC5240
CTCS245 CTCS245 CTCS245
Tools and inserts for milling
fz [in]
0.004 - 0.012"
fz [in]
CTPM245 CTPM245
0.004 - 0.010" CTC5240 CTC5240
CTCM245 CTCM245
CERATIZIT \ MaxiMill 274 System 29
274 OF.. \ Face Milling Cutter
Ød
Ø dAH6
h
a
5
6
4
3
7
2
1
8
Ø d1
Ø d2
d1 Type, d2 h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [inch] [RPM]
1.500 A274.150.R.05-09-A050-175-EF 1.740 1.75 1.42 0.500 0.098 5 29,200 OF.. 04.. E01
2.000 A274.200.R.07-09-A075-175-EF 2.230 1.75 1.75 0.750 0.098 7 25,000 OF.. 04.. E01
3.000 A274.300.R.09-09-A100-200-EF 3.230 0.08 2.25 1.000 0.098 9 20,100 OF.. 04.. E01
4.000 A274.400.R.11-09-B125-200-EF 4.230 0.08 2.75 1.250 0.098 11 17,300 OF.. 04.. E01
2.000 A274.200.R.04-12-A075-175-EF 2.320 1.75 1.75 0.750 0.126 4 18,900 OF.. 05.. E02
2.500 A274.250.R.05-12-A100-200-EF 2.820 2.00 2.19 1.000 0.126 5 16,700 OF.. 05.. E02
3.000 A274.300.R.06-12-A100-200-EF 3.320 2.00 2.19 1.000 0.126 6 15,200 OF.. 05.. E02
4.000 A274.400.R.07-12-A125-200-EF 4.320 2.00 2.75 1.250 0.126 7 13,000 OF.. 05.. E02
Tools
5.000 A274.500.R.08-12-B150-200-EF 5.320 2.00 0.15 1.500 0.126 8 11,600 OF.. 05.. E02
6.000 A274.600.R.10-12-B200-200-EF 6.320 2.00 4.88 2.000 0.126 10 10,500 OF.. 05.. E02
VC
156-167 27 168-170 30
30 CERATIZIT \ MaxiMill 274 System
OF..
P ●●●●●●○ ○ ○ ○ ○
M ● ○ ○●●● ● ●
K ○●●● ●●●● ○●●○
N ●●●●
S ○●●●
H ○
CTCM235
CTCM245
CTW4615
CTPM225
CTPM240
CTPM245
CTCK215
CTCS245
CTCP220
CTCP230
CTPK220
CTD4205
CTN3105
CTC5240
CTEP210
CTPP225
CTPP235
CTL3215
TCM10
d l s r d1
H216T
AMZ
[inch] [inch] [inch] [inch] [inch]
OFHT 040305FN-F10 ● .375 .155 .125 .020 .132
-F10
CTCM235
CTCM245
d l s r d1
CTW4615
CTPM225
CTPM240
CTPM245
CTCK215
CTCS245
CTCP220
CTCP230
CTPK220
CTD4205
CTN3105
CTC5240
CTEP210
CTPP225
CTPP235
CTL3215
TCM10
H216T
AMZ
r
Tools and inserts for milling
5
4
d1
d
25°
2
1
l s
VC
18-24 28 27 156-167 29
CERATIZIT \ MaxiMill 274 System
31
Starting parameters for example of materials OF..
ap (in)
0.16
0.14
0.12
0.10
OF..04
Application Data
0.08
0.06
0.04
0.02
fz (in)
ap (in)
0.16
0.14
0.12
0.10
OF..05
0.08
0.06
0.04
0.02
fz (in)
Additional grades and geometries can be used for the application and are illustrated in the respective application range of the system.
32 CERATIZIT \ MaxiMill 274 System
OF04.. \ Application Data
4
3
7
2
5
6 1
8
4
3
7
ap
2
1
8
d1
Dmax/min.
d1 Xmax
Axial plunging [inch] [inch]
1.500 .0984
2.000 .0984
Application Data
3.000 .0984
4.000 .0984
x max
5
6
4
3
2
1
8
d1
Tools and inserts for milling
d1 R
Angled ramping [inch] [°]
1.500 5.0
2.000 3.4
3.000 2.1
4.000 1.6
αR
5
6
4
3
2
1
8
d1
CERATIZIT \ MaxiMill 274 System 33
OF05.. \ Application Data
4
5.000 10.276 9.961 0.4
7
2
5
6 1
8
4
3
7
ap
2
1
8
6.000 12.244 11.929 0.3
ap [inch] = DM x π x tan R
d1
Dmax/min.
d1 Xmax
Axial plunging [inch] [inch]
2.000 .087
2.500 .075
Application Data
3.000 .071
4.000 .063
5.000 .055
6.000 .040
x max
5
6
4
3
2
1
8
d1
5
6
4
3
2
1
8
d1
34 CERATIZIT \ MaxiMill 274 System
A274 SF.. \ Face Milling Cutters
Ød
Ø dA H6
h
a
2
3
1
4
Ø d1
Ø d2
d1 Type, d2 h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [inch] [RPM]
1.45 A274.150.R.05-09-A050-175-EF 1.800 1.78 1.42 0.500 0.150 5 29,200 SF.. 0903.. E01
1.95 A274.200.R.07-09-A075-175-EF 2.300 1.78 1.75 0.750 0.150 7 25,000 SF.. 0903.. E01
2.95 A274.300.R.09-09-A100-200-EF 3.300 2.03 2.25 1.000 0.150 9 20,100 SF.. 0903.. E01
3.95 A274.400.R.11-09-B125-200-EF 4.300 2.03 2.75 1.250 0.150 11 17,300 SF.. 0903.. E01
1.88 A274.200.R.04-12-A075-175-EF 2.430 1.81 1.75 0.750 0.236 4 18,900 SF.. 1204.. E02
2.38 A274.250.R.05-12-A100-200-EF 2.930 2.06 2.19 1.000 0.236 5 16,700 SF.. 1204.. E02
2.88 A274.300.R.06-12-A100-200-EF 3.430 2.06 2.19 1.000 0.236 6 15,200 SF.. 1204.. E02
3.88 A274.400.R.07-12-A125-200-EF 4.430 2.06 2.75 1.250 0.236 7 13,000 SF.. 1204.. E02
Tools
4.88 A274.500.R.08-12-B150-200-EF 5.430 2.06 3.81 1.500 0.236 8 11,600 SF.. 1204.. E02
5.88 A274.600.R.10-12-B200-200-EF 6.430 2.06 4.88 2.000 0.236 10 10,500 SF.. 1204.. E02
Tools and inserts for milling
VC
156-167 27 168-170 35
CERATIZIT \ MaxiMill 274 System 35
SF..
P ●●●●●●○ ○ ○ ○ ○
M ● ○ ○●●● ●
K ○●●● ●●●● ○●●○
N ●●●●
S ●●
H ○
CTCM235
CTW4615
CTPM225
CTPM240
CTPM245
CTCK215
CTCP220
CTCP230
CTPK220
CTD4205
CTN3105
CTC5240
CTEP210
CTPP225
CTPP235
CTL3215
TCM10
d l s r d1
H216T
AMZ
[inch] [inch] [inch] [inch] [inch]
SFHT 0903AFFR-F10 ● .375 .375 .125 .040 .132
-F10
Tools
-R50
d l s r d1
CTCM235
CTW4615
CTPM225
CTPM240
CTPM245
CTCK215
CTCP220
CTCP230
CTPK220
CTD4205
CTN3105
CTC5240
CTEP210
CTPP225
CTPP235
CTL3215
TCM10
H216T
AMZ
25°
1
l1
l s
VC
18-24 28 27 156-167 34
36 CERATIZIT \ MaxiMill 274 System
Starting parameters for example of materials SF..
SFKT 0903AFSR-M50
1.2312 P20S 1.000 N/mm2 CTPP235 660 dry
SFKT 1204AFSR-M50
SFHT 0903AFSR-F50
1.4571 316Ti 600 N/mm2 CTPM240 600 dry
SFKT 1204AFSR-M50
5.1301 Cast Iron HB 180 SFKT 0903AFSR-R50 CTCK215 825 dry
2.4856 Inconel 625 1.450 N/mm2 SFHT 0903AFSR-F50 CTCS245 115 emulsion
ap (in)
0.16
0.14
0.12
0.10
SF..09
Application Data
0.08
0.06
0.04
0.02
0
Tools and inserts for milling
fz (in)
ap (in)
0.32
0.28
0.24
0.20
SF..12
0.16
0.12
0.08
0.04
fz (in)
Additional grades and geometries can be used for the application and are illustrated in the respective application range of the system.
CERATIZIT \ MaxiMill 274 System 37
SF09.. \ Application Data
d1
Dmax/min.
d1 Xmax
Axial plunging [inch] [inch]
1.45 .1220
1.95 .1220
Application Data
2.95 .1142
3.95 .1063
x max
d1
d1
38 CERATIZIT \ MaxiMill 274 System
SF12.. \ Application Data
ap
5.878 12.244 12.205 0.2
ap [inch] = DM x π x tan R
d1
Dmax/min.
d1 Xmax
Axial plunging [inch] [inch]
1.878 .134
2.378 .126
Application Data
2.878 .118
3.878 .106
4.878 .083
5.878 .079
x max
d1
Tools and inserts for milling
d1 αR
Angled ramping [inch] [°]
1.878 4.8
2.378 3.4
2.878 2.5
3.878 1.7
4.878 1.0
5.878 0.8
αR
d1
CERATIZIT \ Notes
39
◦ 16 cutting edges
◦ Stability and process security combined with low power consumption
Introduction
Material groups
Possible applications
Detailed Information
20°
○ Finishing and roughing
○ For unstable clamping
situations
○ For heat-resistant
materials, titanium and
super alloys
fz [in]
CTPM245 CTPM245 CTPM245
0.008 - 0.010"
CTC5240 CTC5240 CTC5240
CTPM225
steel materials
CTPM225 CTPM240
CTCK215 CTCK215
CTPK220 CTPK220
fz [in]
0.008 - 0.010"
Tools and inserts for milling
Ød
Ø dA H6
h
a
Ø d1
Ø d2
d1 Type, d2 h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [inch] [RPM]
2.000 A273.200.R.05-06-A075-175-EF 2.400 1.75 1.75 0.750 .138 5 14,800 OA/XA.. 0605.. E01
2.500 A273.250.R.07-06-A100-200-EF 2.900 2.00 2.25 1.000 .138 7 13,000 OA/XA.. 0605.. E01
3.000 A273.300.R.08-06-A100-200-EF 3.400 2.00 2.25 1.000 .138 8 11,800 OA/XA.. 0605.. E01
4.000 A273.400.R.10-06-B125-200-EF 4.400 2.00 2.75 1.250 .138 10 10,100 OA/XA.. 0605.. E02
5.000 A273.500.R.12-06-B150-200-EF 5.400 2.00 3.75 1.500 .138 12 8,900 OA/XA.. 0605.. E02
6.000 A273.600.R.13-06-B150-250-EF 6.400 2.00 3.75 1.500 .138 13 7,900 OA/XA.. 0605.. E02
8.000 A273.800.R.25-06-C250-250-EF 8.400 2.50 6.50 2.500 .138 25 2,900 OA/XA.. 0605.. E03
10.000 A273.1000.R.31-06-C250-250-EF 10.400 2.50 6.50 2.500 .138 31 2,600 OA/XA.. 0605.. E03
Tools
Tools and inserts for milling
VC
156-167 41 168-170 44 45
44
CERATIZIT \ MaxiMill 273 system
OA..
P ●●●●●●○ ○ ○ ○ ○
M ● ○ ○●●● ●
K ○●●● ●●●● ○●●○
N ●●●●
S ●●
H ○
CTCM235
CTW4615
CTPM225
CTPM240
CTPM245
CTCK215
CTCP220
CTCP230
CTPK220
CTD4205
CTN3105
CTC5240
CTEP210
CTPP225
CTPP235
CTL3215
TCM10
d l s l1 r d1
H216T
AMZ
[inch] [inch] [inch] [inch] [inch] [inch]
OAKU 060508ER-F40 ●● 0.676 0.236 0.218 0.078 0.032 0.228
-F40
d l s l1 r d1
Tools
CTCM235
CTW4615
CTPM225
CTPM240
CTPM245
CTCK215
CTCP220
CTCP230
CTPK220
CTD4205
CTN3105
CTC5240
CTEP210
CTPP225
CTPP235
CTL3215
TCM10
H216T
AMZ
r
Tools and inserts for milling
d1
d
l1 s
3°
VC
18-24 42 41 156-167 43
-M50
18-24
R
l
d
r
42
3°
41
Ø d1
XAHT 060525SL-M50
XAHT 060525ER -F40
XAHT 060525SR-M50
P
S
K
N
H
M
VC
156-167
CTEP210 CTEP210
●
TCM10 TCM10
CTCP220 CTCP220
CTPP225 CTPP225
○●●●
CTCP230 CTCP230
43
CTPP235 CTPP235
CTPM225 CTPM225
CTCM235 CTCM235
●●●●●●○ ○ ○
○ ○●●●
●●●●●●●
CTPM240 CTPM240
CTN3105 CTN3105
○
CTL3215 CTL3215
●
CTCK215 CTCK215
●●●●
●●
CTPK220 CTPK220
CTD4205 CTD4205
○
AMZ AMZ
H216T H216T
●●●●
CTW4615 CTW4615
○●●○
○
●
CTPM245 CTPM245
●●
CTC5240 CTC5240
d
d
.676
.676
.676
l
l
.330
.330
.330
s
s
.218
.218
.218
r
r
.098
.098
.098
d1
d1
.236
.236
.236
R
R
XA..
MaxiMill 273 System
25.2
25.2
25.2
[inch] [inch] [inch] [inch] [inch] [inch]
45
ap (in)
0.16
0.14
Application Data
0.12
0.10
OAKU
0.08
0.06
0.04
Tools and inserts for milling
0.02
fz (in)
Additional grades and geometries can be used for the application and are illustrated in the respective application range of the system.
CERATIZIT \ Notes
47
◦ 8 cutting edges
◦ Maximum depth of cut .330" inch
Introduction
Material groups
Possible applications
Detailed Information
27°
situations when CTPP225 CTPP235
machining steel
○ First choice for stainless CTCM235 CTPM225
steel materials CTPM225 CTPM240
fz [in]
CTPM245 CTPM245 CTPM245
0.008 - 0.012" CTCS245 CTCS245 CTCS245
CTC5240 CTC5240 CTC5240
steel materials
CTCM235 CTPM225 CTPM225
CTPM225 CTPM240 CTPM240
CTCK215 CTCK215
CTPK220 CTPK220
fz [in]
0.008 - 0.020"
Tools and inserts for milling
Ød
H6
Ø dA
h
a
Ø d1
Ø d2
d1 Type, d2 h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
2.000 A271.200.R.04-17-A075-175-EF 2.634 1.75 1.75 0.750 0.330 4 14,300 SA.. 17.. E01
2.500 A271.250.R.06-17-A100-200-EF 3.134 2.00 2.25 1.000 0.330 6 12,700 SA.. 17.. E01
3.000 A271.300.R.07-17-A100-200-EF 3.634 2.00 2.25 1.000 0.330 7 11,500 SA.. 17.. E01
4.000 A271.400.R.08-17-B125-200-EF 4.634 2.00 2.75 1.250 0.330 8 9,800 SA.. 17.. E01
5.000 A271.500.R.10-17-B150-200-EF 5.634 2.00 3.75 1.500 0.330 10 8,700 SA.. 17.. E01
6.500 A271.650.R.12-17-C250-250-EF 7.134 2.50 5.12 2.500 0.330 12 7,600 SA.. 17.. E01
Tools
Tools and inserts for milling
VC
156-167 49 168-170 52
Tools and inserts for milling Tools
52
18-24
l
2
4
1
r
l1
50
3°
d1
49
SAKU 1706ABSR-F50
SAKU 1706ABSR-R50
SAKU 1706ABSR-M50
P
S
K
N
H
M
VC
156-167
CTEP210 CTEP210
●
TCM10 TCM10
CTCP220 CTCP220
CTPP225 CTPP225
○●●●
CTCP230 CTCP230
51
CTPP235 CTPP235
CERATIZIT \ MaxiMill 271 System
CTPM225 CTPM225
CTCM235 CTCM235
●●●●●●○ ○ ○
●●●●●●●
●●●●●●●
○ ○●●●
CTPM240 CTPM240
CTN3105 CTN3105
○
CTL3215 CTL3215
CTCK215 CTCK215
●●
●●●●
●●
CTPK220 CTPK220
CTD4205 CTD4205
○
AMZ AMZ
H216T H216T
●●●●
CTW4615 CTW4615
○●●○
○
●
CTPM245 CTPM245
CTC5240 CTC5240
●●●
●●●
CTCS245 CTCS245
d
d
.670
.670
.670
l
l
.670
.670
.670
s
s
.250
.250
.250
l1
l1
.146
.146
.146
r
r
.031
.031
.031
d1
d1
.228
.228
.228
[inch] [inch] [inch] [inch] [inch] [inch]
CERATIZIT \ MaxiMill 271 System 53
Starting parameters for example materials
2.4856 Inconel 625 1.450 N/mm2 SAKU 1706ASBR-F50 CTCS245 115 Emulsion
ap (in)
.320
.280
Application Data
.240
.200
SAKU
.160
.120
.080
fz (in)
Additional grades and geometries can be used for the application and are illustrated in the respective application range of the system.
Tools and inserts for milling Introduction
54
CERATIZIT \ MaxiMill 270 System 55
System overview
Introduction
Material groups
Possible applications
Face milling Slot milling Helical plunge Pocket milling Helical plunging Chamfering
milling
Detailed Information
SD..09..
inch: Ø 0.500 to 6.00" SD..12..
SD..15..
56 CERATIZIT \ MaxiMill 270 System
Geometry overview (SD..09..)
25°
○ Sharp cutting edge
○ Reduced tendency to
adhesion
○ First choice for
non-ferrous metals
AMZ AMZ AMZ
fz [in]
H216T H216T H216T
0.002 - 0.016"
18°
○ Reduced vibration
○ Universal application
○ For heat-resistant
Introduction
○ Light roughing
○ First choice for stainless
steel materials
CTPM240 CTPM240 CTPM240
fz [in]
0.004 - 0.020"
○ Reduced tendency to
adhesion
○ First choice for stainless
steel materials CTPM240 CTPM240
fz [in]
0.004 - 0.010"
CERATIZIT \ MaxiMill 270 System 57
Geometry overview (SD..09..)
12°
○ Sharp cutting edge
○ First choice for
non-ferrous metals
fz [in]
0.002 - 0.015" CTCS245 CTCS245 CTCS245
Introduction
○ Frst choice for
non-ferrous metals
fz [in]
CTCS245 CTCS245 CTCS245
0.004 - 0.010" CTPM245 CTPM245 CTPM245
CTCM245
○ Light roughing
○ First choice for stainless
steel materials
AMZ AMZ
fz [in] AMZ
H216T H216T
0.002 - 0.016"
CTC5240 CTC5240 CTCS240
20°
○ Sharp cutting edge
○ First choice for
non-ferrous metals
20°
○ Sharp cutting edge
○ Reduced tendency to
adhesion
○ First choice for
Introduction
○ Light roughing
○ First choice for stainless
steel materials
CTPM240 CTPM240 CTPM240
fz [in]
0.004 - 0.010"
fz [in]
0.004 - 0.010"
CERATIZIT \ MaxiMill 270 System 59
Geometry overview (SD..12.. \ XD..12..)
18°
○ Reduced vibration
○ Universal application
○ For heat-resistant
materials, titanium and
super alloys
fz [in]
0.004 - 0.010" CTC5240 CTC5240 CTC5240
Introduction
steel materials
fz [in]
CTCS245 CTCS245 CTCS245
0.004 - 0.010" CTPM245 CTPM245 CTPM245
○ Medium roughing
○ For unstable clamping CTCP230 CTPP235
situations, interrupted
cuts
○ First choice for cast iron CTCK215 CTCK215
materials fz [in]
0.012 - 0.032"
60 CERATIZIT \ MaxiMill 270 System
A270 \ Face milling cutters
Ød
H6
Ø dA
h
a
Ø d1
Ø d2
d1 Type, d2 h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [inch] [RPM]
2.000 A270.200.R.06-09-A075-175-EF 2.330 1.75 1.75 0.750 0.157 6 10,700 SD.. 0903.. E01
2.500 A270.250.R.08-09-A100-200-EF 2.830 2.00 2.25 1.000 0.157 8 8,500 SD.. 0903.. E01
3.000 A270.300.R.10-09-A100-200-EF 3.330 2.00 2.25 1.000 0.157 10 6,700 SD.. 0903.. E01
2.000 A270.200.R.04-12-A075-175-EF 2.550 1.75 1.75 0.750 0.236 4 10,700 SD.. 1204.. E02
2.500 A270.250.R.05-12-A100-200-EF 3.050 2.00 2.25 1.000 0.236 5 8,500 SD.. 1204.. E02
3.000 A270.300.R.06-12-A100-200-EF 3.550 2.00 2.25 1.000 0.236 6 6,700 SD.. 1204.. E02
4.000 A270.400.R.06-12-B125-200-EF 4.550 2.00 2.75 1.250 0.236 6 5,400 SD.. 1204.. E02
Tools
5.000 A270.500.R.07-12-B150-200-EF 5.550 2.00 3.75 1.500 0.236 7 4,300 SD.. 1204.. E02
6.000 A270.600.R.08-12-B150-200-EF 6.660 2.00 3.75 1.500 0.236 8 3,500 SD.. 1204.. E02
Tools and inserts for milling
VC
156-167 55 168-170 62 63
CERATIZIT \ MaxiMill 270 System 61
C270 \ Face milling cutters
d1 Type, d2 l1 l2 dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [inch] [RPM]
0.500 C270.0500.R.01-09-B0625-125-EF 0.830 3.25 1.25 0.625 0.157 1 41,700 SD.. 0903.. E01
0.500 C270.0500.R.01-09-B075-125-EF 0.830 3.25 1.25 0.750 0.157 1 41,700 SD.. 0903.. E01
0.750 C270.0750.R.03-09-B075-150-EF 1.080 3.50 1.50 0.750 0.157 3 33,500 SD.. 0903.. E02
0.750 C270.0750.R.03-09-B100-150-EF 1.080 3.50 1.50 1.000 0.157 3 33,500 SD.. 0903.. E02
1.000 C270.100.R.04-09-B075-150-EF 1.330 3.50 1.50 0.750 0.157 4 28,800 SD.. 0903.. E02
1.000 C270.100.R.04-09-B100-150-EF 1.330 3.50 1.50 1.000 0.157 4 28,800 SD.. 0903.. E02
1.250 C270.125.R.05-09-B075-175-EF 1.580 3.75 1.75 0.750 0.157 5 25,600 SD.. 0903.. E02
Tools
1.250 C270.125.R.05-09-B100-175-EF 1.580 3.75 1.75 1.000 0.157 5 25,600 SD.. 0903.. E02
1.500 C270.150.R.05-09-B075-200-EF 1.830 4.00 2.00 0.750 0.157 5 23,300 SD.. 0903.. E02
1.500 C270.150.R.05-09-B100-200-EF 1.830 4.00 2.00 1.000 0.157 5 23,300 SD.. 0903.. E02
VC
156-167 55 168-170 62
62 CERATIZIT \ MaxiMill 270 System
SD..
P ○ ●●●○ ○ ○●●
M ○ ●○○●● ●●○●
K ●● ○● ●● ○ ●○ ●●
N ●● ● ●
S ○ ○ ○○●●●○●
H ● ○
CTW4615
CTPM245
CTPM235
CTPM240
CTDPS30
CTCK215
CTCS245
CTCP230
CTPK220
CTD4205
CTN3105
CTC5240
CTPP625
CTPP235
CTP6215
CTL3215
TCC410
TCM10
d l s l1 r d1
H216T
AMZ
[inch] [inch] [inch] [inch] [inch] [inch]
SDHT 0903AEFN-27P ● ● .375 .375 .125 .066 .039 .134
SDHT 1204AEFN-27 ● .500 .500 .187 .069 .008 .217
-27P
SDNT 090308SR-29 ●●
●
Tools
d l s l1 r d1
CTW4615
CTPM245
CTPM235
CTPM240
CTDPS30
CTCS245
CTCP230
CTPK220
CTD4205
CTN3105
CTC5240
CTPP235
CTP6215
CTP1625
CTL3215
TCC410
CTK215
TCM10
H216T
AMZ
r
d1
d
15°
l1
l s
VC
18-24 56-59 55 156-167 61 60
CERATIZIT \ MaxiMill Systems 270 \ 273 \ 260-041 \ 260-031 \ 260-057 63
XA.. XD..
P ●○ ●●●●●○● ○ ○ ○●●
M ○○ ○●○●○● ●●○●
K ●● ○●●○ ○●○ ●○ ●●
N ●● ● ●
S ○ ○ ○○○●●○●
H ○
CTCM225
CTPM245
CTW4615
CTPM235
CTPM240
CTCK215
CTCP225
CTCP230
CTPK220
CTD4205
CTN3105
CTC5240
CTPP220
CTPP235
CTP1625
CTL3215
TCC410
TCM10
d l s r R
H216T
GM43
S26T
AMZ
[inch] [inch] [inch] [inch] [inch]
XAHT 060525SL-M50 ● .672 .393 .219 .100 25.200
XAHT 060525SR-M50 ●●●●● ● ●● .672 .393 .219 .100 25.200
-M50
CTCM225
CTPM245
CTW4615
CTPM240
CTCK215
CTCP225
CTCP230
CTPK220
CTD4205
CTN3105
CTC5240
CTPP220
CTPP235
CTP1625
CTP2235
CTL3215
TCC410
TCM10
H216T
GM43
S26T
AMZ
d
d
3°
Ø d1
Tools
r
d1
15°
s s
r
r
R
R
l l
VC
18-24 56-59 55 156-167 60
64
CERATIZIT \ MaxiMill 270 System
Application data
[inch]
D
[inch] Dw-min B1-max Dw-max B2-max α
270-09
Ø .500 1.1811 .059 1.2598 .059 –
Ø .750 1.6929 .059 1.7717 .059 –
Ø 1.000 2.2047 .059 2.2441 .059 –
Ø 1.250 2.6722 .059 2.7559 .059 –
B1 max
Ø 1.500 3.1890 .059 3.2677 .059 –
Ø 2.000 4.2126 .059 4.2520 .059 –
Ø 2.500 5.1969 .059 5.2756 .059 –
Ø 3.000 6.1811 .059 6.2598 .059 –
Dw-min 270-12
Ø 2.000 4.4488 .059 4.5276 .059 8.3°
Ø 2.500 5.4331 .059 5.5512 .059 6.3°
Ø 3.000 6.4173 .059 6.5354 .059 5°
Ø 4.000 8.4252 .059 8.5433 .059 3.7°
Ø 5.000
Application Data
141
Ø .625 .778 .016 1.171 .059 2.0°
Ø .750 .870 .016 1.421 .075 2.0°
Dw-max Ø 1.000 1.370 .035 1.921 .098 2.0°
Ø 1.250 1.870 .063 2.421 .122 2.0°
Ø 1.500 2.370 .071 2.921 .118 1.5°
Tools and inserts for milling
α
Ramp angle
B
Calculated pitch / Dw > Dw-min and Dw < Dw-max
B1max
Max. pitch when plunging with minimum hole diameter
B2max
Max. when plunging with maximum diameter
d1
Milling cutter diameter
Dw
Diameter of hole
Dw-max
Largest hole diameter (without formation of pip)
Dw-min
Minimum hole diameter
Introduction
Material groups
Possible applications
Face milling Slot milling Helical plunge Pocket milling Profile milling Helical plunging Plunge milling
milling
Detailed Information
XP..06..
XD..09..
inch: Ø 1.50 to 8.00"
XO..12..
XO..19..
68
CERATIZIT \ MaxiMill HFC System
Geometry overview
15°
○ Roughing and finishing
operations
○ For unstable clamping
situations CTPM245 CTPM245 CTPM245
○ For heat-resistant
materials, titanium and
super alloys fz [in] CTPM245 CTPM245 CTPM245
0.008 - 0.060" CTC5240 CTC5240 CTC5240
CTCS245 CTCS245 CTCS245
CTCM235
CTPM235
CTCM225 CTCM245
CTPM240
CTPM240
CTCK215 CTCK215 CTCK215
fz [in]
Tools and inserts for milling
0.008 - 0.120"
conditions
CTPP235 CTPP235
○ First choice for heavily
interrupted cut
○ For general steel
materials
fz [in]
0.008 - 0.120"
CERATIZIT \ MaxiMill HFC System 69
AHFC \ Face milling cutters
Ød
Ø dA H6
h
a
Ø d1
d1 Type, h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
1.500 AHFC.150.R.04-09-A050-175-EF 1.75 1.42 .500 .039 4 26,400 XD.. 09.. E01
2.000 AHFC.200.R.05-09-A075-175-EF 1.75 1.75 .750 .039 5 23,500 XD.. 09.. E01
2.500 AHFC.250.R.06-09-A075-200-EF 2.00 1.75 .750 .039 6 20,500 XD.. 09.. E01
2.000 AHFC.200.R.04-12-A075-175-EF 1.75 1.75 .750 .079 4 18,800 XO.. 12.. E02
2.500 AHFC.250.R.05-12-A100-200-EF 2.00 2.25 1.000 .079 5 16,400 XO.. 12.. E02
3.000 AHFC.300.R.07-12-A100-200-EF 2.00 2.25 1.000 .079 7 14,000 XO.. 12.. E02
4.000 AHFC.400.R.08-12-A125-200-EF 2.00 2.75 1.250 .079 8 12,000 XO.. 12.. E02
5.000 AHFC.500.R.10-12-B150-250-EF 2.50 3.75 1.500 .079 10 9,800 XO.. 12.. E02
Tools
8.000 AHFC.800.R.14-12-C250-250-EF 2.50 5.57 2.500 .079 14 2,800 XO.. 12.. E02
d1 Type, h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
3.000 AHFC.300.R.06-19-A100-200-EF 2.00 2.25 1.000 .130 6 14,000 XO.. 19 E03
4.000 AHFC.400.R.08-19-A125-200-EF 2.00 2.75 1.250 .130 8 12,000 XO.. 19 E03
5.000 AHFC.500.R.10-19-B150-250-EF 2.50 3.75 1.500 .130 10 9,800 XO.. 19 E03
6.000 AHFC.600.R.11-19-B150-250-EF 2.50 3.75 1.500 .130 12 6,800 XO.. 19 E03
VC
156-167 67 168-170 71
70 CERATIZIT \ MaxiMill HFC System
CHFC \ Face milling cutters
l2
Ø dA h6
Ø d1
a
l1
d1 Type, l1 l2 dA a z nmax
[inch] Description [inch] [inch] [inch] [inch] [RP]
.625 CHFC.0625.R.02-06-A-150-EF-800 8.00 1.50 .625 .031 2 18,100 XP.. 06.. E01
.625 CHFC.0625.R.02-06-B-150-EF 3.50 1.50 .625 .031 2 18,100 XP.. 06.. E01
.750 CHFC.0750.R.03-06-A-200-EF-900 9.00 2.00 .750 .031 3 14,100 XP.. 06.. E01
.750 CHFC.0750.R.03-06-B-200-EF 4.20 2.00 .750 .031 3 14,100 XP.. 06.. E01
1.000 CHFC.100.R.04-06-A-200-EF-900 9.00 2.00 1.000 .031 4 15,400 XP.. 06.. E01
1.000 CHFC.100.R.04-06-B-200-EF 4.40 2.00 1.000 .031 4 15,400 XP.. 06.. E01
1.250 CHFC.125.R.05-06-A100-250-EF-900 9.00 2.50 1.000 .031 5 10,700 XP.. 06.. E01
1.250 CHFC.125.R.05-06-B100-250-EF 4.90 2.50 1.000 .031 5 10,700 XP.. 06.. E01
Tools
1.000 CHFC.100.R.03-09-A-200-EF-800 8.00 2.00 1.000 .039 3 9,000 XD.. 09.. E02
1.250 CHFC.125.R.03-09-A-250-EF-1000 10.00 2.50 1.250 .039 3 8,100 XD.. 09.. E03
1.250 CHFC.125.R.02-12-A-250-EF-1000 10.00 2.50 1.250 .079 2 6,480 XO.. 12.. E04
1.500 CHFC.150.R.03-12-A125-250-EF-1000 10.00 2.50 1.250 .079 3 6,100 XO.. 12.. E04
Tools and inserts for milling
VC
156-167 67 168-170 71
CERATIZIT \ MaxiMill HFC System 71
XD.. XO.. XP..
P ●●●●●●○ ○ ○ ○ ○
M ● ○ ○●●● ● ●
K ○●●● ●●●● ○●●○
N ●●●●
S ○●●●
H ○
CTCM235
CTCM245
CTW4615
CTPM225
CTPM240
CTPM245
CTCK215
CTCS245
CTCP220
CTCP230
CTPK220
CTD4205
CTN3105
CTC5240
CTEP210
CTPP225
CTPP235
CTL3215
TCM10
d l s l1 r d1
H216T
AMZ
[inch] [inch] [inch] [inch] [inch] [inch]
XDLX 09T308ER-F40 ●●● .373 .354 .156 .060 .032 .173
XOLX 120410ER-F40 ●●● .500 .472 .187 .086 .040 .216
-F40
d l s l1 r d1
CTCM235
CTCM245
CTW4615
CTPM225
CTPM240
CTPM245
CTCK215
CTCS245
CTCP220
CTCP230
CTPK220
CTD4205
CTN3105
CTC5240
CTEP210
CTPP225
CTPP235
CTL3215
TCM10
H216T
AMZ
Tools
d
d1
10°
ap max .031" inch ap max .039" inch ap max .078" inch ap max .130" inch
VC
18-24 68 67 156-167 70 69
72
CERATIZIT \ MaxiMill HFC System
HFC 06/09 \ Starting parameters for example materials
XPLX 060305SR-M50
1.2312 P20S 1.000 N/mm2 CTPP235 600 dry
XDLX 09T308SR-M50
XPLX 060305ER-M40
1.4571 316Ti 600 N/mm2 CTPM240 525 dry
XDLX 09T308SR-M50
XPLX 060305ER-M50
5.1301 Cast Iron HB 180 CTCK215 825 dry
XDLX 09T308SR-M50
XPLX 060305ER-F40
2.4856 Inconel 625 1.450 N/mm2 CTCS245 115 emulsion
XDLX 09T308ER-F40
ap (in)
.090
.080
.070
.060
06
Application Data
.050
.040
.030
.020
0
Tools and inserts for milling
fz (in)
ap (in)
.090
.080
.070
.060
09
.050
.040
.030
.020
fz (in)
Additional grades and geometries can be used for the application and are illustrated in the respective application range of the system.
CERATIZIT \ MaxiMill HFC System 73
HFC 12/19 \ Starting parameters for example materials
2.4856 Inconel 625 1.450 N/mm2 XOLX 120410ER-F40 CTCS245 115 emulsion
ap [in]
.090
.080
.070
.060
12
Application Data
.050
.040
.030
.020
fz [in]
.140
.130
.120
.110
ap [in]
.100
.090
.080
.070
.060
19
.050
.040
.030
.020
fz [in]
Additional grades and geometries can be used for the application and are illustrated in the respective application range of the system.
74 CERATIZIT \ MaxiMill HFC System
HFC-06 \ Application data
d1 Xmax
Axial plunging [inch] [inch]
.625 - 1.250 .020
xmax
r
d1
d1 αR max
Angled ramping [inch] [°]
.625 5.9
.750 3.2
1.000 2.0
1.250 1.3
d1
CERATIZIT \ MaxiMill HFC System 75
HFC-06 \ Application data
l B r ap max
Depth of cut and remaining material [inch] [inch] [inch] [inch]
.250 .169 .020 .031
R = .047 inch
I = .250 inch
a p max
B
Application Data
recommended
X B
Ø d1
Zmax fz
Engagement data when plunge milling [inch] initial [inch] min [inch] max [inch] Ymax
[inch]
.209 .0039 .0031 .0059 d1 x < .0276
Y Y
Zmax Zmax/2
76 CERATIZIT \ MaxiMill HFC System
HFC-09 \ Application data
ap ap [inch] = DM x π x tan αR
d1
Dmax/min
d1 D αR max 360°
[inch] [inch] [°]
D
1.000 1.409 3.0
1.250 1.909 1.7
Application Data
αR 360°
Tools and inserts for milling
d1 Xmax
Axial plunging [inch] [inch]
1.000 - 2.500 .0295
xmax
r
d1
d1 αR max
Angled ramping [inch] [°]
1.000 3.5
1.250 1.9
1.500 1.2
2.000 0.8
2.500 0.6
d1
CERATIZIT \ MaxiMill HFC System 77
HFC-09 \ Application data
l B r ap max
Depth of cut and remaining material [inch] [inch] [inch] [inch]
.3543 .2323 .0315 .0394
R = .079 inch
I = .354 inch
a p max
B
Application Data
recommended
X B
Ø d1
Zmax fz
Engagement data when plunge milling [inch] initial [inch] min [inch] max [inch] Ymax
[inch]
.2953 .0039 .0031 .0059 d1 x < .0276
Y Y
Zmax Zmax/2
78 CERATIZIT \ MaxiMill HFC System
HFC-12 \ Application data
ap ap [inch] = DM x π x tan αR
d1
Dmax/min
d1 D αR max 360°
[inch] [inch] [°]
D
2.000 3.213 1.2
2.500 4.213 0.9
Application Data
αR 360°
Tools and inserts for milling
d1 Xmax
Axial plunging [inch] [inch]
2.000 - 5.000 .0453
xmax
r
d1
d1 αR max
Angled ramping [inch] [°]
2.000 1.4
2.500 1.1
3.000 1.0
4.000 0.9
5.000 0.8
d1
CERATIZIT \ MaxiMill HFC System 79
HFC-12 \ Application data
l B r ap max
Depth of cut and remaining material [inch] [inch] [inch] [inch]
.4724 .3268 .0394 .0787
R = .118 inch
I = .472 inch
a p max
B
Form XD
Application Data
recommended
X B
Ø d1
Zmax fz
Engagement data when plunge milling [inch] initial [inch] min [inch] max [inch] Ymax
[inch]
.3937 .0059 .0039 .0079 d1 x < .0276
Y Y
Zmax Zmax/2
80 CERATIZIT \ MaxiMill HFC System
HFC-19 \ Application data
d1 D αR max 360°
[inch] [inch] [°]
D
3.000 .067 1.8
4.000 .067 1.3
Application Data
αR 360°
Tools and inserts for milling
d1 Xmax
Axial plunging [inch] [inch]
3.000 - 6.000 .067
xmax
r
d1
d1 αR max
Angled ramping [inch] [°]
3.000 1.8
4.000 1.3
5.000 1.0
6.000 0.7
d1
CERATIZIT \ MaxiMill HFC System 81
HFC-19 \ Application data
l B r ap max
Depth of cut and remaining material [inch] [inch] [inch] [inch]
.753 .515 .059 .130
R = .197 inch
I = .753 inch
a p max
B
Form XD
Application Data
recommended
X B
Ø d1
Zmax fz
Engagement data when plunge milling [inch] initial [inch] min [inch] max [inch] Ymax
[inch]
.4724 .0078 .0039 .0098 < .65 x d1
Y Y
Zmax Zmax/2
Tools and inserts for milling Introduction
82
CERATIZIT \ MaxiMill HEC system 83
System overview
Introduction
Material groups
Possible applications
Detailed Information
6°
○ For thin-walled
components
○ For machines with limited
power
○ For cast iron materials CTCK215 CTPK220
fz [in]
0.003 - 0.010"
EN Machining conditions
○ Stable cutting edges
0°
○ Universal application
○ For cast iron materials
Introduction
CTCK215 CTCK215
fz [in]
0.003 - 0.012"
Tools and inserts for milling
ER Machining conditions
○ Stable cutting edges
○ Universal application
0°
SR Machining conditions
○ Stable cutting edges 0.006
○ For ceramic & CBN as
0°
cutting materials
○ Stable component
clamping and machine
○ For cast iron materials
CTN3105
CTL3215
fz [in]
0.004 - 0.010"
CERATIZIT \ MaxiMill HEC System 85
Geometry overview
SN Machining conditions
○ Stable cutting edges 0.008
○ Rough machining
0°
○ Stable component
clamping and machine
○ For cast iron materials
CTCK215 CTCK215
fz [in]
0.004 - 0.018"
Introduction
Tools and inserts for milling
86
CERATIZIT \ MaxiMill HEC System
HEC \ Face milling cutters
88° Ød
H6
Ø dA
h
a
88
°
Ø d1
d1 Type, d1 h d dA a z nmax
[inch] Description [inch] [inch] [inch] [inch] [inch] [RPM]
2.000 AHEC.200.R.06-11-A075-175-EF 2.000 1.75 1.75 0.750 .157 6 14,800 LNHX 1106.. E01
2.500 AHEC.250.R.08-11-A100-175-EF 2.500 1.75 2.25 1.000 .157 8 13,000 LNHX 1106.. E01
3.000 AHEC.300.R.10-11-A100-200-EF 3.000 2.00 2.25 1.000 .157 10 11,800 LNHX 1106.. E01
4.000 AHEC.400.R.12-11-B150-200-EF 4.000 2.00 3.75 1.500 .157 12 10,100 LNHX 1106.. E01
5.000 AHEC.500.R.16-11-B150-225-EF 5.000 2.25 3.75 1.500 .157 16 8,900 LNHX 1106.. E01
6.000 AHEC.600.R.14-11-B150-250-EF 6.000 2.50 3.75 1.500 .157 14 7,900 LNHX 1106.. E01
8.000 AHEC.600.R.20-11-A200-250-EF 8.000 2.50 3.75 2.000 .157 20 2,900 LNHX 1106.. E01
10.000 AHEC.800.R.20-11-A250-250-EF 10.000 2.50 6.89 2.500 .157 20 2,600 LNHX 1106.. E01
Tools
Tools and inserts for milling
VC
156-167 83 168-170 87
CERATIZIT \ MaxiMill HEC System 87
LN..
P ●●●●●●○ ○ ○ ○ ○
M ● ○ ○●●● ●
K ○●●● ●●●● ○●●○ ●
N ●●●●
S ●●
H ○ ●
CTCM235
CTW4615
CTPM225
CTPM240
CTPM245
CTCK215
CTCP220
CTCP230
CTPK220
CTD4205
CTN3105
CTC5240
CTEP210
CTPP225
CTPP235
CTP6215
CTL3215
TCM10
d l s d1
H216T
AMZ
[inch] [inch] [inch] [inch]
LNHX 1106PNER-R50 ●● 0.393 0.433 0.250 0.168
LNHX 110608EN-R50 ● 0.393 0.433 0.250 0.168
-R50
d l s l1
CTCM235
CTW4615
CTPM225
CTPM240
CTPM245
CTCK215
CTCP220
CTCP230
CTPK220
CTD4205
CTN3105
CTC5240
CTEP210
CTPP225
CTPP235
CTP6215
CTL3215
TCM10
H216T
AMZ
Tools
d1
d
l s
VC
18-24 84-85 83 156-167 86
88
CERATIZIT \ Cutting Data for Special Tools
HEC-11
CTCK215 .002 - .012 .004 - .177 X X
CTPK220 .002 - .012 .004 - .177 X X
HEC-11
CTN3105 .002 - .012 .004 - .157 X
CTL3215 .002 - .016 .004 - .137 X
TCEP210 .002 - .020 .004 - .157 X
Introduction
Material groups
Possible applications
Face milling Slot milling Helical plunge Pocket milling Profile milling Plunge milling Turn milling
milling
Detailed Information
18°
○ First choice for
non-ferrous metals CTPM225 CTPM225
CTPM235
CTPM240 CTPM240
CTPM240
CTCM245 CTCM245
fz [in]
CTCS245 CTCS245
CTCS245
0.003 - 0.014" CTPM245 CTPM245
CTPM245
CTCM245 CTCM245
fz [in]
CTPM245 CTPM245
0.004 - 0.016" CTPM245
CTCM245 CTCM245
Tools and inserts for milling
CTPP235 CTPP235
steel materials
CTCM235 CTCM235 CTC M240
CTPM225 CTPM240 CTPM235
fz [in]
0.003 - 0.016"
adhesion
○ First choice for stainless
steel materials
CTCK215 CTCK215
fz [in]
0.004 - 0.016"
CERATIZIT \ MaxiMill 251 System 93
Geometry overview
1°
○ For stable clamping
situations
○ First choice for the
machining of hard
materials
fz [in]
0.002 - 0.014"
CTP6215 CTP6215 CTP6215
SN Machining conditions
○ Robust insert
○ For bad machining 0.005
conditions
0°
CTCP230 CTCP230
○ First choice for iron and CTCK215
CTPP235 CTPP235
steel castings
CTPM225
Introduction
CTCK215 CTCK215
CTPK220 CTPK220
fz [in]
0.004 - 0.015"
○ Reduced vibration
○ For heat-resistant materi-
als, titanium and super
alloys
fz [in]
0.003 - 0.014" CTC5240 CTC5240 CTC5240
good stability
○ First choice for martensi
tic stainless steel ma- CTPM245 CTPM245 CTPM245
terials
fz [in]
0.003 - 0.014"
94
CERATIZIT \ MaxiMill 251 System
Geometry overview
25°
○ Sharp cutting edges
○ Reduced tendency to
adhesion
○ First choice for non-
ferrous metals H216T
fz [in] H216T H216T H216T
0.002 - 0.016"
0°
material TCM10 TCM10
○ Light to medium finishing
○ For steel materials TCM10
TCM10
Introduction
fz [in]
0.003 - 0.014"
Tools and inserts for milling
CERATIZIT \ MaxiMill 251 System 95
A251-RS button insert cutters
Ød
H6
Ø dA
h
a
Ø d1
Ø d2
d2 Type, d1 h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [inch] [RPM]
1.500 A251.150.R.06-08-A050-175-RS-EF 1.185 1.75 1.42 .500 .157 6 15,150 RD.. 08.. E01
3.000 A251.300.R.12-08-A100-200-RS-IN-EF 2.685 2.00 2.25 1.000 .157 12 7,950 RD.. 08.. E01
1.500 A251.150.R.05-10-A050-175-RS-EF 1.106 1.75 1.42 .500 .197 5 15,900 RP.. 10.. E02
2.000 A251.200.R.06-10-A075-175-RS-EF 1.606 1.75 1.75 .750 .197 6 12,700 RP.. 10.. E02
2.000 A251.200.R.05-12-A075-175-RS-EF 1.528 1.75 1.75 .750 .236 5 12,700 RP.. 12.. E03
2.000 A251.200.R.06-12-A075-175-RS-EF 1.528 1.75 1.75 .750 .236 6 12,700 RP.. 12.. E03
2.500 A251.250.R.06-12-A100-200-RS-EF 2.028 2.00 2.25 1.000 .236 6 10,100 RP.. 12.. E03
3.000 A251.300.R.07-12-RS-A100-200-EF 2.528 2.00 2.25 1.000 .236 7 7,950 RP.. 12.. E03
Tools
4.000 A251.400.R.10-12-B125-200-RS-EF 3.528 2.00 2.75 1.250 .236 10 6,350 RP.. 12.. E03
6.000 A251.600.R.12-12-B150-200-RS-EF 5.528 2.00 3.75 1.500 .236 12 8,300 RP.. 12.. E03
2.000 A251.200.R.03-16-A075-175-RS-EF 1.370 1.75 1.75 .750 .315 3 12,700 RP.. 16.. E04
2.500 A251.250.R.05-16-A100-200-RS-EF 1.870 2.00 2.25 1.000 .315 5 10,100 RP.. 16.. E04
3.000 A251.300.R.06-16-A100-200-RS-EF 2.370 2.00 2.25 1.000 .315 6 7,950 RP.. 16.. E04
VC
156-167 91 168-170 97-98
96
CERATIZIT \ MaxiMill 251 System
C251 button insert cutters
l1
Ø d1
Ø dA h6
Ø d2
DIN 1835B
a
l2 -A
d2 Type, d1 l1 l2 dA a z nmax
[inch] Description [inch] [inch] [inch] [inch] [inch] [RPM]
0.750 C251.0750.R.03-08-B-125-RS-EF 0.435 3.50 1.25 0.750 0.157 3 31,800 RD.. 08.. E01
0.750 C251.0750.R.03-08-A-200-RS-EF-800 0.435 8.00 2.00 0.750 0.157 3 22,260 RD.. 08.. E01
1.000 C251.100.R.04-08-B-225-RS-EF 0.685 4.50 2.25 1.000 0.157 4 25,450 RD.. 08.. E01
1.000 C251.100.R.04-08-A-300-RS-EF-800 0.685 8.00 3.00 1.000 0.157 4 18,000 RD.. 08.. E01
1.250 C251.125.R.05-08-B-275-RS-EF 0.935 5.25 2.75 1.250 0.157 5 19,850 RD.. 08.. E01
1.250 C251.125.R.05-08-A-325-RS-EF-1000 0.935 10.00 3.25 1.250 0.157 5 18,000 RD.. 08.. E01
1.000 C251.100.R.03-10-B-225-RS-EF 0.606 4.50 2.25 1.000 0.197 3 25,450 RP.. 10.. E02
1.000 C251.100.R.03-10-A-300-RS-EF-800 0.606 8.00 3.00 1.000 0.197 3 20,000 RP.. 10.. E02
Tools
1.250 C251.125.R.04-10-B-275-RS-EF 0.857 5.25 2.75 1.250 0.197 4 19,850 RP.. 10.. E02
1.250 C251.125.R.04-10-A-325-RS-EF-1000 0.857 10.00 3.25 1.250 0.197 4 18,000 RP.. 10.. E02
1.500 C251.150.R.05-10-B125-325-RS-EF 1.106 6.00 3.25 1.250 0.197 5 15,100 RP.. 10.. E02
1.500 C251.150.R.05-10-A125-375-RS-EF-1000 1.106 10.00 3.75 1.250 0.197 5 10,700 RP.. 10.. E02
1.250 C251.125.R.02-12-A-325-RS-EF-1000 0.778 10.00 3.25 1.250 0.236 2 8,500 RP.. 12.. E03
Tools and inserts for milling
1.500 C251.150.R.03-12-A125-375-RS-EF-1000 1.028 10.00 3.75 1.250 0.236 3 12,500 RP.. 12.. E03
1.500 C251.150.R.02-16-A125-375-RS-EF-1000 0.870 10.00 3.75 1.250 0.315 2 10,500 RP.. 16.. E04
VC
156-167 91 168-170 97-98
CERATIZIT \ MaxiMill 251 System 97
RD..RP
P ● ● ● ● ● ● ○○○ ○ ○
M ● ○ ○●●● ● ●
K ○●●● ●●●● ○●●○ ●
N ●●●●
S ●●● ●
H ○ ●
CTCM235
CTCM245
CTW4615
CTPM225
CTPM240
CTPM245
CTCK215
CTCS245
CTCP220
CTCP230
CTPK220
CTD4205
CTN3105
CTC5240
CTEP210
CTPP225
CTPP235
CTP6215
CTL3215
TCM10
H216T
d s d1
AMZ
[inch] [inch] [inch]
RPHX 10T3MOFN-27P ● .393 .156 .134
RPHX 1204MOFN-27P ● .472 .187 .173
-27
Tools
RPHX 1605MOEN-M30 ● .629 .218 .216
RPNX 2006MOEN-M30 ● ● .787 .250 .236
RDHX-M31
CTCM245
CTW4615
CTPM225
CTPM240
CTPM245
CTCK215
CTCS245
d s d1
CTCP220
CTCP230
CTPK220
CTD4205
CTN3105
CTC5240
CTEP210
CTPP225
CTPP235
CTP6215
CTL3215
TCM10
H216T
AMZ
VC
18-24 92-94 91 156-167 96 96 95
98 CERATIZIT \ MaxiMill 251 System
RD..RP
P ●●●●●●○ ○ ○ ○ ○
M ● ○ ○●●● ●
K ○●●● ●●●● ○●●○ ●
N ●●●●
S ●●
H ○ ●
CTCM235
CTW4615
CTPM225
CTPM240
CTPM245
CTCK215
CTCP220
CTCP230
CTPK220
CTD4205
CTN3105
CTC5240
CTEP210
CTPP225
CTPP235
CTP6215
CTL3215
TCM10
H216T
d s d1
AMZ
[inch] [inch] [inch]
RPNX 10T3MOEN-R30 ● .393 .156 .134
RPNX 1204MOEN-R30 ● .472 .187 .173
-R30
●● ●
RPHX
CTW4615
CTPM225
CTPM240
CTPM245
CTCK215
CTCP220
CTCP230
CTPK220
CTD4205
CTN3105
CTC5240
CTEP210
CTPP225
CTPP235
CTP6215
CTL3215
TCM10
H216T
AMZ
VC
18-24 92-94 91 156-167 96 96 95
CERATIZIT \ MaxiMill 251 System
251-RS \ Application data 99
8 10 12 16 20
d1 D
Helical plunge milling
[inch] [inch] [inch] R [°] [inch] R [°] [inch] R [°] [inch] R [°] [inch] R [°]
Dmin 0.988
.750 Dmax 1.9
1.185
Dmin 1.488 1.488
αR
1.000 Dmax 1.5 1.8
1.685 1.606
Dmin 1.988 1.988
d1 1.250 Dmax 1.2 1.5
2.185 2.106
Dmax Dmin 2.488 2.488
1.500 Dmax 0.9 1.1
2.685 2.606
Dmin 3.488 3.252
2.000 Dmax 0.9 1.1
3.606 3.528
Dmin 4.252
2.500 Dmax 0.9
4.528
Dmin 5.252 5.016
3.000 Dmax 0.7 0.9
5.528 5.370
Dmin 7.252 6.740
4.000 Dmax 0.5 0.9
d1 7.528 7.213
Dmin 9.016 8.740
Dmin 5.000 Dmax .45 0.6
9.370 9.213
Dmin 11.291 11.016 10.740
Application Data
6.000 Dmax 0.3 .35 .45
11.528 11.370 11.213
8
0.750 - 1.500 .106
1.000 .016
10 1.250 .031
x
d1 8 10 12 16 20
Angled ramping [inch] R
[°] R
[°] R
[°] R
[°] R
[°]
.750 20 – – – –
1.000 12 2.0 – – –
1.250 8.0 3.0 – – –
1.500 4.5 3.3 – – –
ap max
◦ Double the number of cutting edges combined with the optimal depth of cut
◦ Quick machining with high metal removal rates
Introduction
Material groups
Possible applications
Detailed Information
18°
○ Universal application
○ Reduced vibration
○ For heat-resistant
materials, titanium and
super alloys
fz [in]
CTPM245 CTPM245 CT PM245
0.003 - 0.014"
CTC5240 CTC5240 CTC5240
9°
○ Low cutting forces and
good stability
○ First choice for
Introduction
fz [in]
0.003 - 0.013"
○ Universal application
○ For all steel materials
CTPP235 CTPP235 CTPP235
fz [in]
0.004 - 0.015"
CERATIZIT \ MaxiMill 252 System 103
A252 button insert cutters
Ød
Ø dA
h
a
Ø d1
Ø d2
d2 Type, d1 h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [inch] [RPM]
1.500 A252.150.R.04-12-A050-175-EF 1.027 1.75 1.50 .500 .118 4 15,900 RN.. 12.. E01
2.000 A252.200.R.05-12-A075-175-EF 1.527 1.75 1.75 .750 .118 5 12,700 RN.. 12.. E01
2.500 A252.250.R.06-12-A100-200-EF 2.027 2.00 2.25 1.000 .118 6 10,100 RN.. 12.. E01
3.000 A252.300.R.07-12-A100-200-EF 2.527 2.00 2.25 1.000 .118 7 7,950 RN.. 12.. E01
Tools
Tools and inserts for milling
VC
156-167 101 168-170 104
Tools and inserts for milling Tools
104
18-24
102
d1
101
s
RNHU 1205M4ER-F50
RNHU 1205M4ER-M50
RNHU 1205M4ER-M32
RNHU 1205M4ER-M31
P
S
K
N
H
M
VC
156-167
CTEP210 CTEP210
●
TCM10 TCM10
CTCP220 CTCP220
CTPP225 CTPP225
○●●●
CTCP230 CTCP230
103
●
CTPP235 CTPP235
CERATIZIT \ MaxiMill 252 System
CTPM225 CTPM225
CTCM235 CTCM235
●●●●●●○ ○ ○
○ ○●●●
CTPM240 CTPM240
CTN3105 CTN3105
○
CTL3215 CTL3215
CTCK215 CTCK215
●●●●
CTPK220 CTPK220
CTD4205 CTD4205
○
AMZ AMZ
H216T H216T
●●●●
CTW4615 CTW4615
○
●
CTPM245 CTPM245
●
●●
CTC5240 CTC5240
○●●○ ●
●●
●
CTP6215 CTP6215
d
d
.472
.472
.472
.472
[inch]
s
s
.250
.250
.250
.250
[inch]
d1
d1
.173
.173
.173
.173
[inch]
CERATIZIT \ Notes
105
Introduction
Material groups
Possible applications
Slot milling Helical plunge Trochoidal slot Pocket milling Peripheral Axial plunging Helical plunging
milling milling milling
Detailed Information
XD..07..
XD..11..
inch: Ø 0.375 to 6.00"
XD..15..
XD..20..
108
CERATIZIT \ MaxiMill 211 System
Geometry overview
25°
○ First choice for
non-ferrous metals
11°
operations
○ For unstable clamping
situations CTCM245
CTCM245 CTPM245
CTPM245
○ For heat-resistant
Introduction
CTPP225 CTPP235
○ First choice for stainless
steel materials CTPM225
CTCM235
CTPM240 CTPM245
CTPM225
CTCM245
fz [in]
.004 - .008 CTC5240 CTC5240 CTC5240
10°
cut CTPP235
○ First choice for cast iron
materials CTPM235 CTPM225
CTPM225
CTPM240 CTPM240
CTCK215 CTCK220
fz [in]
0.004 - 0.012"
Introduction
○ First choice for the
machining of hard
materials
fz [in]
0.004 - 0.008"
CTP6215 CTP6215 CTP6215
○ Reduced tendency to
adhesion
○ First choice for non-ferrous
metals
H216T
Ød
Ø dAH6
h
a
Ø d1
d1 Type, h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
1.500 A211.150.R.08-07-A050-175-EF 1.75 1.42 .500 .236 8 33,240 XD.. 07.. E01
2.000 A211.200.R.10-07-A075-175-EF 1.75 1.75 .750 .236 10 30,480 XD.. 07.. E01
1.500 A211.150.R.04-11-A050-175-EF 1.75 1.42 .500 .394 4 27,700 XD.. 11.. E02
1.500 A211.150.R.06-11-A050-175-EF 1.75 1.42 .500 .394 6 27,700 XD.. 11.. E02
2.000 A211.200.R.05-11-A075-175-EF 1.75 1.75 .750 .394 5 25,400 XD.. 11.. E02
2.000 A211.200.R.08-11-A075-175-EF 1.75 1.75 .750 .394 8 25,400 XD.. 11.. E02
2.500 A211.250.R.06-11-A100-200-EF 2.00 2.25 1.000 .394 6 23,300 XD.. 11.. E02
2.500 A211.250.R.10-11-A100-200-EF 2.00 2.25 1.000 .394 10 23,300 XD.. 11.. E02
Tools
3.000 A211.300.R.07-11-A100-200-EF 2.00 2.25 1.000 .394 7 21,300 XD.. 11.. E02
3.000 A211.300.R.12-11-A100-200-EF 2.00 2.25 1.000 .394 12 21,300 XD.. 11.. E02
4.000 A211.400.R.08-11-B125-200-EF 2.00 2.75 1.250 .394 8 19,600 XD.. 11.. E02
4.000 A211.400.R.14-11-B125-200-EF 2.00 2.75 1.250 .394 14 19,600 XD.. 11.. E02
5.000 A211.500.R.10-11-B150-200-EF 2.00 3.75 1.500 .394 10 17,900 XD.. 11.. E02
Tools and inserts for milling
6.000 A211.600.R.12-11-B150-200-EF 2.00 3.75 1.500 .394 12 16,500 XD.. 11.. E02
1.500 A211.150.R.03-15-A050-175-EF 1.75 1.42 .500 .551 3 22,160 XD.. 15.. E03
2.000 A211.200.R.05-15-A075-175-EF 1.75 1.75 .750 .551 5 20,320 XD.. 15.. E03
2.500 A211.250.R.06-15-A100-200-EF 2.00 2.25 1.000 .551 6 18,640 XD.. 15.. E03
3.000 A211.300.R.05-15-A100-200-EF 2.00 2.25 1.000 .551 5 17,040 XD.. 15.. E03
3.000 A211.300.R.08-15-A100-200-EF 2.00 2.25 1.000 .551 8 17,040 XD.. 15.. E03
4.000 A211.400.R.06-15-B125-200-EF 2.00 2.75 1.250 .551 6 15,680 XD.. 15.. E03
4.000 A211.400.R.09-15-B125-200-EF 2.00 2.75 1.250 .551 9 15,680 XD.. 15.. E03
5.000 A211.500.R.10-15-B150-250-EF 2.50 3.75 1.500 .551 10 14,320 XD.. 15.. E03
6.000 A211.600.R.08-15-B200-250-EF 2.50 3.75 2.000 .551 8 13,200 XD.. 15.. E03
6.000 A211.600.R.10-15-B150-250-EF 2.50 3.75 1.500 .551 10 13,200 XD.. 15.. E03
VC
156-167 107 168-170 114-115
CERATIZIT \ MaxiMill 211 System 111
A211K shoulder & slot milling cutters
Ød
Ø dA H6
h
a
Ø d1
d1 Type, h d dA a z n nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
2.000 A211.200.R.04K5-11-A075-EF 2.50 1.75 .750 1.800 4 20 17,000 XD.. 11.. E01
2.500 A211.250.R.05K7-11-A100-EF 3.25 2.25 1.000 2.500 5 35 12,500 XD.. 11.. E02
3.000 A211.300.R.06K9-11-A100-EF 4.00 2.25 1.000 3.200 6 54 10,000 XD.. 11.. E02
2.000 A211.200.R.03K4-15-A075-EF 3.00 1.75 .750 2.000 3 12 13,600 XD.. 15.. E03
2.500 A211.250.R.04K5-15-A100-EF 3.50 2.25 1.000 2.500 4 20 12,500 XD.. 15.. E04
3.000 A211.300.R.04K6-15-A100-EF 4.00 2.25 1.000 3.000 4 24 11,360 XD.. 15.. E04
3.000 A211.300.R.04K6-15-A125-EF 4.00 2.75 1.250 3.000 4 24 11,360 XD.. 15.. E04
Tools
2.500 A211.250.R.04K4-20-A100-EF 3.75 2.25 1.000 2.650 4 16 14,300 XD.. 20.. E05
3.000 A211.300.R.05K5-20-A100-EF 4.25 2.25 1.000 3.250 5 25 12,800 XD.. 20.. E05
3.000 A211.300.R.04K6-15-A125-EF 4.00 2.75 1.250 3.000 4 24 11,300 XD…15 E04
3.000 A211.300.R.05K5-20-A125-EF 4.25 2.75 1.250 3.250 5 25 11,300 XD…20 E05
3.000 A211.300.R.06K9-11-A125-EF 4.00 2.75 1.250 3.200 6 54 11,300 XD…11 E02
VC
156-167 107 168-170 114-115
112
CERATIZIT \ MaxiMill 211 System
C211K shoulder & slot milling cutters
l1
Ø dA h6
Ø d1
l2
d1 Type, l1 l2 dA a z n nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
1.000 C211.100.R.02K3-11-B-150-EF 3.75 1.50 1.000 1.060 2 6 22,200 XD.. 11.. E01
1.250 C211.125.R.02K4-11-B-200-EF 4.50 2.00 1.250 1.430 2 8 20,200 XD.. 11.. E01
1.500 C211.150.R.03K4-11-A-225-EF 5.10 2.25 1.500 1.420 3 12 18,500 XD.. 11.. E01
Tools
Tools and inserts for milling
VC
156-167 107 168-170 114-115
CERATIZIT \ MaxiMill 211 System 113
C211 shoulder & slot milling cutters
l1
Ø dA h6
Ø d1
-B
a
l2
-A
d1 Type, l1 l2 dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
.375 C211.0375.R.01-07-A-0750-EF 3.00 .75 .375 .236 1 68,000 XD.. 07.. E01
.500 C211.0500.R.02-07-A-0750-EF 3.00 .75 .500 .236 2 66,600 XD.. 07.. E01
.625 C211.0625.R.03-07-A-125-EF-650 6.50 1.25 .625 .236 3 17,760 XD.. 07.. E01
.750 C211.0750.R.04-07-A-150-EF-800 8.00 1.50 .750 .236 4 12,600 XD.. 07.. E01
1.000 C211.100.R.06-07-A0875-125-EF 3.50 1.25 .875 .236 6 39,840 XD.. 07.. E01
1.250 C211.125.R.08-07-A100-150-EF 3.50 1.50 1.000 .236 8 36,240 XD.. 07.. E01
.625 C211.0625.R.02-11-B-100-EF 3.25 1.00 .625 .394 2 42,000 XD.. 11.. E02
Tools
.625 C211.0625.R.02-11-A-125-EF-650 6.50 1.25 .625 .394 2 14,800 XD.. 11.. E02
.750 C211.0750.R.03-11-B-100-EF 3.50 1.00 .750 .394 3 36,900 XD.. 11.. E02
.750 C211.0750.R.03-11-A-125-EF-650 6.50 1.25 .750 .394 3 15,800 XD.. 11.. E02
1.000 C211.100.R.04-11-B-125-EF 3.50 1.25 1.000 .394 4 33,200 XD.. 11.. E02
1.000 C211.100.R.04-11-A-150-EF-650 6.50 1.50 1.000 .394 4 19,900 XD.. 11.. E02
1.250 C211.125.R.05-11-B-150-EF 3.75 1.50 1.000 .394 5 30,200 XD.. 11.. E02
VC
156-167 107 168-170 114-115
114
CERATIZIT \ MaxiMill 211 System
XD..
P ●●●●●●○ ○ ○ ○ ○
M ● ○ ○●●● ● ●
K ○●●● ●●●● ○●●○ ●
N ●●●●
S ●● ●●
H ○ ●
CTWN215
CTCM235
CTCM245
CTPM225
CTPM240
CTPM245
CTCK215
CTCS245
CTCP220
CTCP230
CTPK220
CTD4205
CTN3105
CTC5240
CTEP210
CTPP225
CTPP235
CTP6215
CTL3215
TCM10
d l s l1 r d1
H216T
AMZ
[inch] [inch] [inch] [inch] [inch] [inch]
XDHT 11T302FR-27P ● .268 .417 .138 .078 .008 .110
XDHT 11T304FR-27P ● .268 .417 .138 .071 .016 .110
XDHT 11T308FR-27P ● .268 .417 .138 .055 .032 .110
XDHT 11T312FR-27P ● .268 .417 .138 .055 .048 .110
XDHT 11T316FR-27P ● .268 .417 .138 .055 .064 .110
-27P
CTCM245
CTPM225
CTPM240
CTPM245
CTCK215
CTCS245
CTCP220
CTCP230
CTPK220
CTD4205
CTN3105
CTC5240
CTEP210
CTPP225
CTPP235
CTP6215
CTL3215
TCM10
H216T
AMZ
r
r
d1
d
d1
d
15°
15°
l1
l1
l s l s
VC
18-24 108-109 107 156-167 112-113 112-113 110-111
CERATIZIT \ MaxiMill 211 System 115
XD..
P ●●●●●●○ ○ ○ ○ ○
M ● ○ ○●●● ●
K ○●●● ●●●● ○●●○ ●
N ●●●●
S ●●
H ○ ●
CTCM235
CTW4615
CTPM225
CTPM240
CTPM245
CTCK215
CTCP220
CTCP230
CTCP235
CTPK220
CTD4205
CTN3105
CTC5240
CTEP210
CTPP225
CTP6215
CTL3215
TCM10
d l s l1 r d1
H216T
AMZ
[inch] [inch] [inch] [inch] [inch] [inch]
XDKT 070304SR-M50 ●● ● .193 .307 .125 .040 .016 .098
XDKT 070308SR-M50 ●● ● .268 .417 .150 .071 .032 .110
XDKT 11T304SR-M50 ●● ● ● .268 .417 .150 .055 .016 .110
XDKT 11T308SR-M50 ●●●●●●● ●● .268 .417 .150 .040 .032 .110
XDKT 11T312SR-M50 ●● ● .268 .417 .150 .040 .048 .110
XDKT 11T320SR-M50 ●● ● .268 .417 .150 .082 .080 .110
XDKT 11T325SR-M50 ●● .268 .417 .150 .063 .100 .110
-M50
Tools
-R50
d l s l1 r d1
CTCM235
CTW4615
CTPM225
CTPM240
CTPM245
CTCK215
CTCP220
CTCP230
CTCP235
CTPK220
CTD4205
CTN3105
CTC5240
CTEP210
CTPP225
CTP6215
CTL3215
TCM10
H216T
AMZ
r
d1
d
15°
l1
l s
VC
18-24 108-109 107 156-167 112-113 112-113 110-111
116
CERATIZIT \ MaxiMill 211 System
Starting parameters for example materials XD..07/11
ap[inch]
.472
.394
Application Data
.315
07
.236
.157
Tools and inserts for milling
.079
.000
fz[inch]
ap[inch]
.472
.394
.315
11
.236
.157
.079
.000
fz[inch]
CERATIZIT \ MaxiMill 211 System 117
Starting parameters for example materials XD..15/20
ap[inch]
.630
.551
Application Data
.472
15 .394
.315
.236
.157
fz[inch]
ap[inch]
.827
.709
.591
20 .472
.354
.236
.118
.000
fz[inch]
118
CERATIZIT \ MaxiMill 211 System
211-07 application data
αR
.750 1.4606 1.2244 2
1.000 1.9606 1.7244 1.5
1.250
ap
2.406 2.2244 1.2
1.500 2.9606 2.7244 .8
d1 2.000 3.9606 3.7244 .7
Dmax/min ap [inch] = DM x π x tan αR
d1 D αR max 360°
[inch] [inch] [°]
D
.375 .4744 5.5
.500 .7244 6.0
Application Data
d1 Xmax
Axial plunging [inch] [mm]
.375 .0315
.500 .0315
.625 .0315
.750 .0315
1.000 .0315
1.250 .0315
Xmax
1.500 .0315
2.000 .0315
R
d1
d1 αR
Angled ramping [inch] [°]
.375 11
.500 7.8
.625 4.3
.750 3.0
1.000 2.4
1.250 1.6
αR
1.500 1.2
2.000 0.9
d1 R
CERATIZIT \ MaxiMill 211 System 119
211-11 / -11K application data
αR
1.250 2.437 2.185 3.2
1.500 2.937 2.685 2.2
ap 2.000 3.937 3.685 1.6
2.500 4.937 4.685 1.4
d1 3.000 5.937 5.685 1.0
Dmax/min 4.000 7.937 7.685 0.7
5.000 9.882 9.685 0.5
Dmax [inch] = maximum diameter for flat bottom ground 6.000 11.882 11.685 0.3
Dmin [inch] = minimum hole diameter
ap [inch] = DM x π x tan αR
DM = Dmax - d1 or Dmin - d1
d1 D αR max 360°
[inch] [inch] [°]
D
.625 0.935 9.5
.750 1.185 7.0
Application Data
1.000 1.685 4.4
1.250 2.185 3.2
1.500 2.685 2.2
2.000 3.685 1.6
2.500 4.685 1.4
αR 360° 3.000 5.685 1.0
4.000 7.685 0.7
5.000 9.685 0.5
6.000 11.685 0.3
Xmax
R
d1
d1 αR
Angled ramping [inch] [°]
.625 10.8
.750 9.8
1.000 7.4
1.250 4.8
1.500 2.9
2.000 2.1
αR
2.500 1.8
3.000 1.4
4.000 1.0
d1 R 5.000 0.8
6.000 0.6
120
CERATIZIT \ MaxiMill 211 System
211-15 \ 211-15K Application data
αR
2.000 3.921 3.488 2.4
2.500 4.921 4.488 1.4
ap
3.000 5.921 5.488 1.3
4.000 7.921 7.488 1.0
d1 5.000 9.921 9.606 0.7
Dmax/min 6.000 11.921 11.606 0.5
ap [inch] = DM x π x tan αR
Dmax [inch] = maximum diameter for flat bottom ground
Dmin [inch] = minimum hole diameter
DM = Dmax - d1 or Dmin - d1
d1 D αR max 360°
[inch] [inch] [°]
D
1.000 1.488 7.4
1.250 1.988 5.0
Application Data
d1 Xmax
Axial plunging [inch] [inch]
1.000 .1063
1.250 - 6.000 .0984
Xmax
R
d1
d1 αR
Angled ramping [inch] [°]
1.000 9.5
1.250 6.8
1.500 5.1
2.000 2.4
2.500 2.3
3.000 2.0
αR
4.000 1.4
5.000 1.2
6.000 1.0
d1 R
CERATIZIT \ MaxiMill 211 System 121
211-20 \ 211-20K application data
αR
ap
d1
Dmax/min
d1 Xmax
Axial plunging [inch] [inch]
2.500 .0787
3.000 .0787
Application Data
Xmax
R
d1
d1 R
122
CERATIZIT \ MaxiMill 211 System
211 application data
‒
CERATIZIT \ Notes
123
Introduction
Material groups
Possible applications
Shoulder milling Face milling Peripheral milling Slot milling Trochoidal slot
milling
Detailed Information
SNHU 09..
inch: Ø 1.500 to 6.00"
SNHU 12..
126
CERATIZIT \ MaxiMill 491 System
Geometry overview
Machining conditions
-F10
○ Highly positive geometry
○ Sharp cutting edge
38°
○ Low tendency to adhesion
○ First choice for non-ferrous
metals
CTWN215
Machining conditions
-F50
.006
31°
○ Positive geometry
○ Finishing and roughing
Introduction
fz [in]
0.004 - 0.008
Tools and inserts for milling
Machining conditions
CTCP230 CTPP235
.006
CTPP235 CTCP230
-M50
25°
Machining conditions
-R50
○ Stable geometry
○ Roughing .008
20°
fz [mm]
0.004 - 0.012
CERATIZIT \ MaxiMill 491 System 127
A491-09
Ød
Ø dAH6
A491-09
h
a
Ø d1
d1 Type, h d dA a z nmax
[in] description [in] [in] [in] [in] [min-1] [Nm]
1.50 A491.150.R.03-09-A050-175-EF 1.75 1.50 0.50 .236 3 11500 3.2 SNHU 09T3.. E01
1.50 A491.150.R.05-09-A075-175-EF 1.75 1.50 0.50 .236 5 11500 3.2 SNHU 09T3.. E01
2.00 A491.200.R.04-09-A075-175-EF 1.75 2.00 0.75 .236 4 9800 3.2 SNHU 09T3.. E02
2.00 A491.200.R.06-09-A075-200-EF 2.00 2.00 0.75 .236 6 9800 3.2 SNHU 09T3.. E02
2.50 A491.250.R.05-09-A100-200-EF 2.00 2.50 1.00 .236 5 8500 3.2 SNHU 09T3.. E02
2.50 A491.250.R.08-09-A100-200-EF 2.00 2.50 1.00 .236 8 8500 3.2 SNHU 09T3.. E02
3.00 A491.300.R.06-09-A100-200-EF 2.00 3.00 1.00 .236 6 7400 3.2 SNHU 09T3.. E02
3.00 A491.300.R.10-09-A100-200-EF 2.00 3.00 1.00 .236 10 7400 3.2 SNHU 09T3.. E02
Tools
4.00 A491.400.R.07-09-A125-200-EF 2.00 4.00 1.25 .236 7 6500 3.2 SNHU 09T3.. E02
4.00 A491.400.R.12-09-B125-200-EF 2.00 4.00 1.25 .236 12 6500 3.2 SNHU 09T3.. E02
5.00 A491.500.R.08-09-B150-200-EF 2.00 5.00 1.50 .236 8 5700 3.2 SNHU 09T3.. E02
5.00 A491.500.R.15-09-B150-200-EF 2.00 5.00 1.50 .236 15 5700 3.2 SNHU 09T3.. E02
6.00 A491.600.R.09-09-B150-200-EF 2.00 6.00 1.50 .236 9 5700 3.2 SNHU 09T3.. E02
VC
156-167 125 168-170 130
128
CERATIZIT \ MaxiMill 491 System
A 491-12
Ød
Ø dAH6
A491-12
h
a
Ø d1
d1 Type, h d dA a z nmax
[in] description [in] [in] [in] [in] [min-1] [Nm]
1.50 A491.150.R.03-12-A050-175-EF 1.75 1.50 0.50 .312 3 11500 3.2 SNHU 1204.. E01
2.00 A491.200.R.04-12-A075-175-EF 1.75 2.00 0.75 .312 4 11500 3.2 SNHU 1204.. E02
2.00 A491.200.R.05-12-A075-175-EF 1.75 2.00 0.75 .312 5 9800 3.2 SNHU 1204.. E02
2.50 A491.250.R.05-12-A100-200-EF 2.00 2.50 1.00 .312 5 9800 3.2 SNHU 1204.. E02
2.50 A491.250.R.06-12-A100-200-EF 2.00 2.50 1.00 .312 6 8500 3.2 SNHU 1204.. E02
3.00 A491.300.R.06-12-A100-200-EF 2.00 3.00 1.00 .312 6 8500 3.2 SNHU 1204.. E02
3.00 A491.300.R.08-12-A100-200-EF 2.00 3.00 1.00 .312 8 7400 3.2 SNHU 1204.. E02
Tools
4.00 A491.400.R.07-12-A125-200-EF 2.00 4.00 1.25 .312 7 7400 3.2 SNHU 1204.. E02
4.00 A491.400.R.10-12-A125-200-EF 2.00 4.00 1.25 .312 10 6500 3.2 SNHU 1204.. E02
5.00 A491.500.R.08-12-B150-200-EF 2.00 5.00 1.50 .312 8 6500 3.2 SNHU 1204.. E02
5.00 A491.500.R.12-12-B150-200-EF 2.00 5.00 1.50 .312 12 5700 3.2 SNHU 1204.. E02
6.00 A491.600.R.09-12-B150-200-EF 2.00 6.00 1.50 .312 9 5700 3.2 SNHU 1204.. E02
6.00 A491.600.R.13-12-B150-200-EF 2.00 6.00 1.50 .312 13 5000 3.2 SNHU 1204.. E02
Tools and inserts for milling
VC
156-167 125 168-170 130
CERATIZIT \ MaxiMill 491 System 129
C491-09 \ C491-12
l1
Ø dA h6
Ø d1
a
l2 -A
C491-09
d1 Type, l1 l2 dA a z nmax
[in] description [in] [in] [in] [in] [min-1] [Nm]
1.00 C491.100.R.03-09-A-200-EF-800 8.00 2.5 1.00 .312 3 10200 3.2 SNHU 09T3.. E01
Tools
1.00 C491.100.R.03-09-B-125-EF 4.00 1.5 1.00 .312 3 13600 3.2 SNHU 09T3.. E01
1.25 C491.125.R.03-09-250-ER-1000 10.00 2.5 1.25 .312 3 10200 3.2 SNHU 09T3.. E01
1.25 C491.125.R.03-09-B-150-EF 4.00 1.5 1.25 .312 3 13600 3.2 SNHU 09T3.. E01
1.25 C491.125.R.04-09-A-250-EF-1000 10.00 2.5 1.25 .312 4 11200 3.2 SNHU 09T3.. E01
1.25 C491.125.R.04-09-B-150-EF 4.00 1.5 1.25 .312 4 13600 3.2 SNHU 09T3.. E01
C491-12
d1 Type, l1 l2 dA a z nmax
[in] description [mm] [mm] [mm] [mm] [min-1] [Nm]
1.25 C491.125.R.02-12-B-150-EF 4.00 1.5 1.25 .312 2 13600 3.2 SNHU 1204.. E01
1.25 C491.125.R.02-12-A-250-EF-1000 10.00 1.5 1.25 .312 2 10200 3.2 SNHU 1204.. E01
VC
156-167 125 168-170 130
130
CERATIZIT \ MaxiMill 491 System
SNHU..12 / 09
P ●●○
M ○○● ●
K ● ●●●
N ●
S ●●
H
CTWN215
CTPM240
CTPM245
CTCK215
CTCS245
CTCP230
CTPK220
CTC5240
CTPP235
d l s r d1
[in] [in] [in] [in] [in]
SNHU 120408FR-F10 ● .476 .476 .195 .032 .172
SNHU 120412FR-F10 ● .476 .476 .195 .032 .172
-F10
-F40
d l s r d1
CTWN215
CTPM240
CTPM245
CTCK215
CTCS245
CTCP230
CTPK220
CTC5240
CTPP235
r
Tools and inserts for milling
d1
d
l s
CTWN215
CTPM240
CTPM245
CTCK215
CTCS245
CTCP230
CTPK220
CTC5240
CTPP235
d l s r d1
[in] [in] [in] [in] [in]
SNHU 09T0308FR-F10 ● .360 .360 .145 .032 .151
SNHU 09T0308FR-F10 ● .360 .360 .145 .047 .151
-F10
d l s r d1
CTWN215
CTPM240
CTPM245
CTCK215
CTCS245
CTCP230
CTPK220
CTC5240
CTPP235
VC
18-24 126 125 156-167 129 127-128
CERATIZIT \ MaxiMill 491 System 131
Starting parameters for example materials
1.2312 P20S 1.000 N/mm2 SNHU 120408SR-M50 CTPP235 660 200 dry
1.4571 316Ti 600 N/mm2 SNHU 120408SR-F50 CTPM240 460 140 dry
5.1301 Cast Iron HB 180 SNHU 120408SR-R50 CTCK215 825 250 dry
Minimum quantity
3.4365 Alu 450 N/mm2 SNHU 120408SR-F10 CTCK215 4950 1500
lubrication
ap [in] .40
Application Data
.32
09 .24
.16
fz [in]
ap [in] .40
.32
12 .24
.16
.08
fz [in]
132
CERATIZIT \ MaxiMill 491 System
Correction of feed rate fz
Example:
Starting value [fz] = 0.003 inch
ae = 30%
Corrected value [fz] = 0.006 inch
ae
ae [%]
.002
.003
.004
.005
.006
.008
.010
.012
.016
.020
100
90
80
70
Tools and inserts for milling
60
50
40
30
20
10
Introduction
Material groups
Possible applications
Face milling Shoulder milling Helical plunge Helical plunging Slot milling Plunge milling
milling
Possible applications
SD 09T3..
inch: Ø 1.000 to 5.00"
SD 1204..
136
CERATIZIT \ MaxiMill 490 System
Geometry overview
Machining conditions
-27
○ Highly positive geometry
○ Sharp cutting edges
○ For the finishing of titanium
23°
alloys
fz [in]
CTC5240 CTC5240
0.004 - 0.008"
Machining conditions
-27P
○ Highly positive geometry
○ Sharp cutting edges
○ Reduced tendency to
23°
adhesion
Introduction
0.003 - 0.014"
Tools and inserts for milling
Machining conditions
-29
○ Universal geometry 0.005“ CTCP230 CTCP230
21°
fz [in]
0.004 - 0.010"
Machining conditions
-M31
○ Positive geometry
○ Universal application
15°
○ Reduced vibration
CTCM245 CTCM245
○ For heat-resistant materials,
titanium and super alloys
fz [in]
CTC5240 CTC5240
CTC5240
0.004 - 0.008" CTCM245 CTCM245
CERATIZIT \ MaxiMill 490 System 137
Geometry overview
Machining conditions
-33
○ Positive geometry
0.006“
30°
○ Light roughing
○ First choice for stainless
CTPM240 CTPM240
steel materials
fz [in]
0.004 - 0.008"
Machining conditions
-31
Application Data
○ Stable geometry 0.004“
10°
○ Roughing operations
○ For heavily interrupted cut
○ First choice for cast iron
materials CTCK215 CTCK215
fz [in]
0.004 - 0.012"
fz [in]
0.004 - 0.012"
Machining conditions
-SR
○ Stable geometry 0.005“
TCM10 TCM10
○ Light to medium finishing
0°
fz [in]
0.002 - 0.010"
138
CERATIZIT \ MaxiMill 490 System
A490 shoulder & slot milling cutters
Ød
H6
Ø dA
h
a
Ø d1
d1 Type, h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
1.500 A490.150.R.05-09-A050-175-EF 1.75 1.25 .500 .315 5 17,000 SD.. 09T3.. E01
2.000 A490.200.R.06-09-A075-175-EF 1.75 1.65 .750 .315 6 14,800 SD.. 09T3.. E01
2.500 A490.250.R.07-09-A100-200-EF 2.00 1.97 1.000 .315 7 12,850 SD.. 09T3.. E01
3.000 A490.300.R.09-09-A100-200-EF 2.00 2.13 1.000 .315 9 11,250 SD.. 09T3.. E01
4.000 A490.400.R.10-09-A150-200E-F 2.00 2.87 1.500 .315 10 9,900 SD.. 09T3.. E01
4.000 A490.400.R.10-09-B125-200-EF 2.00 2.87 1.250 .315 10 9,900 SD.. 09T3.. E01
Tools
Tools and inserts for milling
VC
156-167 136 168-170 141
CERATIZIT \ MaxiMill 490 System 139
C490 shoulder & slot milling cutters
d1 Type, l1 l2 dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
1.000 C490.100.R.03-09-B-125-EF 3.50 1.25 1.000 .315 3 23,700 SD.. 09T3.. E01
1.000 C490.100.R.02-09-A-150-EF-800 8.00 1.50 1.000 .315 2 19,700 SD.. 09T3.. E01
1.250 C490.125.R.04-09-B-150-EF 3.75 1.50 1.250 .315 4 22,000 SD.. 09T3.. E01
1.250 C490.125.R.03-09-A-200-EF-1000 10.00 2.00 1.250 .315 3 14,700 SD.. 09T3.. E01
Tools
Tools and inserts for milling
VC
156-167 136 168-170 141
140
CERATIZIT \ MaxiMill 490 System
SD..
P ○ ●●○○ ○ ● ●●
M ○ ● ○●●● ○ ○●
K ●● ○● ●● ○ ○ ●○ ●●
N ●● ● ●
S ○ ○○ ● ●● ○
H ▯ ○
CTCM245
CTW4615
CTPM230
CTPM240
CTCK215
CTCS245
CTPK220
CTD4205
CTN3105
CTC5240
CTPP235
CTPP230
CTP6215
CTP1625
CTL3215
TCC410
TCM10
d l s l1 r d1
H216T
AMZ
[inch] [inch] [inch] [inch] [inch] [inch]
SDHT 09T308ER-27 ● .375 .375 .156 .098 .031 .173
SDHT 09T308FR-27P ● ● .375 .375 .156 .098 .031 .173
-27P
●
Tools and inserts for milling
d l s l1 r d1
CTCM245
CTW4615
CTPM230
CTPM240
CTCK215
CTCS245
CTPK220
CTD4205
CTN3105
CTC5240
CTPP235
CTPP230
CTP6215
CTP1625
CTL3215
TCC410
TCM10
H216T
AMZ
r
l1
d1
d
15°
l s
VC
18-24 136-137 136 156-167 143 142
CERATIZIT \ MaxiMill 490 System 141
Starting parameters for example materials
ap [in]
.480
.400
Application Data
.320
09
.240
.160
.080
fz [in]
ap [in]
.480
.400
.320
12
.240
.160
.080
fz [in]
142 CERATIZIT \ MaxiMill 490 System
Application Data
MaxiMill 490-09
Helical plunge milling
DM
d1 Dmax Dmin αR max
[inch] [inch] [inch] [°]
αR
1.000 1.8998 1.4961 4.3
1.250 2.4016 1.8504 2.2
ap 1.500 2.9134 2.3622 .75
2.000 3.8976 3.3465 0.4
d1 2.500 4.9213 4.3307 0.3
Dmax/min. 3.000 5.9035 5.3573 .25
4.000 7.9134 7.3622 0.1
d1 Xmax d1 Xmax
[inch] [inch] [inch] [inch]
1.000 .0197 1.250 .0118
1.250 .0197 1.500 .0196
xmax
1.500 .0118 2.000 .0196
2.000 .0118 2.500 .0196
r
d1 2.500 .0118 3.000 .0196
3.000 .0118 4.000 .0196
4.000 .0118 5.000 .0196
Angled ramping
d1 R
d1 αR
[inch] [°] [inch] [°]
αR 1.000 4.3 1.250 2.0
1.250 2.2 1.500 2.0
1.500 .75 2.000 1.2
d1 r 2.000 0.4 2.500 0.7
2.500 0.3 3.000 0.6
3.000 .25 4.000 0.4
4.000 0.1 5.000 0.3
CERATIZIT \ MaxiMill 490 System 143
Correction of feed rate f z
ae
Application Data
Starting values fz [in] from starting parameter diagram
ae [%]
0.002
0.003
0.004
0.005
0.006
0.008
0.010
0.012
0.014
0.016
100
90
70
60
50
40
30
20
10
These parameters apply for cutting width (ae) below 50% Example:
Starting value [fz] = .003 inch
ae = 30%
Corrected value [fz] = .006 inch
Tools and inserts for milling Introduction
144
CERATIZIT \ MaxiMill HSC system 145
System overview
Introduction
Material groups
Possible applications
Face milling Shoulder milling Slot milling Helical plunge Pocket milling Peripheral milling Axial plunging
milling
Detailed Information
XDHT 11..
inch: Ø 1.000 to 6.00"
XDHT 19..
146
CERATIZIT \ MaxiMill HSC System
Geometry overview
Machining conditions
-27P
○ Highly positive geometry
○ Sharp cutting edge
17°
○ Reduced tendency to
adhesion
○ First choice for non-ferrous
H216T
metals
0.002 - 0.014"
Introduction
Tools and inserts for milling
CERATIZIT \ MaxiMill HSC System 147
AHSC shoulder & slot milling cutters
Ød
H6
Ø dA
h
a
Ø d1
d1 Type, h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
2.000 AHSC.200.R.03-19-A075-175-EF 1.75 1.75 .750 .709 3 21,600 XD.. 19.. E01
2.500 AHSC.250.R.03-19-A100-200-EF 2.00 2.25 1.000 .709 3 18,800 XD.. 19.. E01
2.500 AHSC.250.R.04-19-A100-200-EF 2.00 2.25 1.000 .709 4 18,800 XD.. 19.. E01
3.000 AHSC.300.R.03-19-A100-200-EF 2.00 2.25 1.000 .709 3 16,400 XD.. 19.. E01
3.000 AHSC.300.R.04-19-A100-200-EF 2.00 2.25 1.000 .709 4 16,400 XD.. 19.. E01
4.000 AHSC.400.R.04-19-B125-200-EF 2.00 2.75 1.250 .709 4 14,500 XD.. 19.. E01
5.000 AHSC.500.R.05-19-B150-200-EF 2.00 3.75 1.500 .709 5 12,800 XD.. 19.. E01
6.000 AHSC.600.R.05-19-B150-200-EF 2.00 3.75 1.500 .709 5 11,500 XD.. 19.. E01
Tools
Tools and inserts for milling
VC
156-167 145 168-170 149
148 CERATIZIT \ MaxiMill HSC System
CHSC shoulder & slot milling cutters
d1 Type, l1 l2 dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
1.000 CHSC.100.R.02-19-A100-200-EF 4.50 2.00 1.000 .709 2 35,000 XD.. 19.. E01
1.000 CHSC.100.R.02-19-A-200-EF 4.50 2.00 1.000 .709 2 35,000 XD.. 19.. E01
1.000 CHSC.100.R.02-19-A100-250-EF 6.50 2.50 1.000 .709 2 32,800 XD.. 19.. E01
1.000 CHSC.100.R.02-19-A-250-EF 6.50 2.50 1.000 .709 2 32,800 XD.. 19.. E01
1.250 CHSC.125.R.02-19-A-250-EF 5.00 2.50 1.250 .709 2 29,100 XD.. 19.. E02
1.250 CHSC.125.R.02-19-A-325-EF 6.50 3.25 1.250 .709 2 27,200 XD.. 19.. E02
1.500 CHSC.150.R.03-19-A125-325-EF 5.75 3.25 1.250 .709 3 23,800 XD.. 19.. E02
1.500 CHSC.150.R.03-19-A125-400-EF 6.50 4.00 1.250 .709 3 21,900 XD.. 19.. E02
Tools
Tools and inserts for milling
VC
156-167 145 168-170 149
CERATIZIT \ MaxiMill HSC system 149
XD..11/19..
P ●●●●●● ○ ○ ○ ○○
M ● ○ ○ ●●● ●
K ○●●● ●●●● ○●●○ ●
N ●●●●
S ●●
H ○ ●
CTCM235
CTW4615
CTPM225
CTPM240
CTCK215
CTCP220
CTCP230
CTPK220
CTD4205
CTN3105
CTC5235
CTC5240
CTEP210
CTPP225
CTPP235
CTP6215
CTL3215
d l s l1 r d1
TCM10
H216T
AMZ
[inch] [inch] [inch] [inch] [inch] [inch]
XDHT 11T302FR-27P ● .268 .417 .138 .078 .008 .110
XDHT 11T304FR-27P ● .268 .417 .138 .071 .016 .110
XDHT 11T308FR-27P ● .268 .417 .138 .055 .032 .110
XDHT 11T312FR-27P ● .268 .417 .138 .055 .048 .110
XDHT 11T316FR-27P ● .268 .417 .138 .055 .064 .110
XDHT 11T320FR-27P ● .268 .417 .138 .055 .078 .110
XDHT 11T325FR-27P ● .268 .417 .138 .055 .098 .110
XDHT 11T332FR-27P ● .268 .417 .138 .078 .128 .110
XDHT 11T340FR-27P ● .268 .417 .138 .157 .110
XDHT 11T350FR-27P ● .268 .417 .138 .197 .110
-27P
Tools
XDHT 190425FR-27P ● .375 .750 .187 .055 .098 .183
XDHT 190432FR-27P ● .375 .750 .187 .039 .128 .183
XDHT 190440FR-27P ● .375 .750 .187 .039 .157 .183
XDHT 190450FR-27P ● .375 .750 .187 .197 .183
d l s l1 r d1
CTCM235
CTW4615
CTPM225
CTPM240
CTCK215
CTCP220
CTCP230
CTPK220
CTD4205
CTN3105
CTC5235
CTC5240
CTEP210
CTPP225
CTPP235
CTP6215
CTL3215
TCM10
H216T
d1
d
d1
-27P
R5,0
15°
d
l1
15°
l1
l s
l s
VC
18-24 146 145 156-167 148 147
150 CERATIZIT \ MaxiMill HSC System
Application data - HSC-19
R
2.000 3.543 3.268 2.1
α
2.500 4.567 4.252 1.6
5.551 5.276 1.3
ap
3.000
4.000 7.559 7.203 0.9
d1 5.000 9.567 9.252 0.7
Dmax/min 6.000 11.535 11.260 0.6
ap [inch] = DM x π x tan αR
Dmax [inch] = maximum diameter for flat bottom ground
Dmin [inch] = minimum hole diameter
DM = Dmax - d1 or Dmin - d1
D d1 D αR max 360°
[inch] [mm] [°]
1.000 1.299 6.0
1.250 1.811 4.0
Application Data
HSC-19
nmax [min-1]
Ø
d1 inch L = 2xØ L = 3xØ L = 5xØ
1.000 33.000 30.000 22.000
Application Data
1.250 27.000 25.000 18.000
1.500 23.500 22.000 16.000
2.000 20.000 18.500 13.500
2.500 17.000 16.500 ‒
3.000 15.500 14.500 ‒
4.000 13.000 ‒ ‒
5.000 12.500 ‒ ‒
6.000 10.000 ‒ ‒
Introduction
Material groups
Possible applications
Detailed Information
Ød
Ø dA
h
Ø d1
d1 Type, h d Weight
[inch] description [inch] [inch] [lb]
3.000 A260.300.R.05-EF 1.88 2.449 2.1 78180.. E01
3.921 A260.400.R.06-EF 1.88 3.386 3.3 78180.. E01
4.843 A260.500.R.07-EF 2.38 3.780 6.6 78180.. E01
5.843 A260.600.R.10-EF 2.38 4.882 11.8 78180.. E01
7.843 A260.800.R.12-EF 2.38 6.772 20.0 78180.. E01
9.843 A260.1000.R.14-EF 2.38 8.898 34.7 78180.. E01
Tools
Tools and inserts for milling
VC
156-167 153 168-170 155 155
CERATIZIT \ MaxiMill 260 System 155
Cassettes
45°
75°
7818...
90°
7818...
Tools
Tools and inserts for milling
7818...
Type,
description Assembled cutter Diameter range
7818041/KA 270-09 3-10 SD/XD.. 0903..
7818031/KA 270-12 3-10 SD/XD.. 1204..
7818029/KA - 3-10 SE.. 1204..
7818032/KA 270-15 2.8-9.8 SD.. 1504..
7818018/KA - 3.1-10.1 SP.. 1204..
7818052/KA 251-12 3-10 RP.. 1204..
7818053/KA 251-16 3-10 RP.. 1605..
7818054/KA 211-11 3.4-10.4 XD.. 11T3..
7818039/KA 490-12 3.4-10.4 SD.. 1205..
7818055/KA 490-09 3.4-10.4 SD.. 09T3..
7818051/KA 241-15 3.4-10.4 LD.. 1504..
7818025/KA - 3.4-10.4 TP.. 2204..
7818026/KA - 3.4-10.4 LP.. 2004..
7818056/KA 211-15 3.4-10.4 XD.. 1505..
7818057/KA 273-06 3-10 OA/XA.. 0605..
7818058/KA 271-17 2.9-9.9 SA.. 1706..
7818040/KA - 3.4-10.4 AD.. 1504..
7818042/KA 210-10 3.4-10.4 AP.. 1003..
156
CERATIZIT \ Cutting Data
492 - 820 .002 - .014 .040 - .540 492 - 656 .002 - .014 ≤a 492 - 820 .005 - .014 ≤a
361 - 1148 .002 - .014 .040 - .540 3302 - 984 .002 - .014 ≤a – – –
984 - 9840 .005 - .016 .040 - .540 1312 - 8200 .005 - .016 ≤a – – –
82 - 294 .002 - .008 .004 - .300 82 - 261 .002 - .008 ≤a 82 - 261 .005 - .261 ≤a
589 - 1148 .004 - .014 .010 - .038 589 - 1148 .006 - .016 .020 - .059 589 - 1148 .006 - .020 .020 - .097
261 - 820 .002 - .006 .010 - .038 261 - 820 .002 - .008 .020 - .059 261 - 820 .004 - .012 .020 - .097
328 - 1148 .002 - .008 .010 - .038 328 - 1148 .002 - .008 .020 - .059 328 - 1148 .004 - .012 .020 - .097
< 6560 .004 - .008 .010 - .038 < 6560 .004 - .012 .020 - .059 < 6560 .004 - .016 .020 - .097
82 - 246 .002 - .006 .010 - .038 82 - 246 .002 - .006 .020 - .059 82 - 246 .002 - .010 .020 - .097
HFC-19
330 - 920 .020 - .117 .020 - .128
460 - 850 .020 - .117 .020 - .128
360 - 750 .020 - .117 .020 - .128
80 - 250 .020 - .080 .020 - .128
CERATIZIT \ Cutting Data 157
MaxiMill 252-12
262 - 850 .004 - .018 .020 - .118
82 - 246 .004 - .012 .020 - .118
Technical Information
MaxiMill 271-17 / 260-058
200 - 1150 .004 - .020 .039 - .315
200 - 660 .004 - .014 .039 - .315
200 - 980 .004 - .016 .039 - .315
80 - 250 .004 - .010 .039 - .315
MaxiMill 273-06 / 260-057
(OAKU..)
200 - 1150 .002 - .024 .008 - .138 330 - 1150 .002 - .024 .008 - .138
MaxiMill 274-09
260 - 1150 .004 - .016 .004 - .150 260 - 1150 .004 - .014 .004 - .098
260 - 660 .002 - .014 .002 - .150 260 - 660 .002 - .010 .002 - .098
< 6560 .002 - .016 .002 - .150 < 6560 .002 - .016 .002 - .098
250 - 802 .002 - .010 .002 - .150 80 - 250 .002 - .008 .002 - .098
490/491-09 491-12
265 - 925 .002 - .012 .003 - .236 265 - 295 .002 - .016 .003 - .312
265 - 725 .002 - .012 .003 - .236 265 - 725 .002 - .016 .003 - .312
330 - 1190 .002 - .012 .003 - .236 330 - 1190 .002 - .016 .003 - .312
80 - 250 .002 - .012 .003 - .236 80 - 250 .002 - .016 .003 - .312
158
CERATIZIT \ Cutting Data
Hard-
VDI 3323
ness
group
Work piece
material Type of treatment / alloy HB
annealed ≤ .15% C 1 125
Non alloyed steel annealed .15% - .45% C 2 150 - 250
tempered ≥ .45% C 3 300
annealed 6 180
Low alloyed steel tempered 7/8 250 - 300
A tempered 9 350
annealed 10 200
High alloyed steel
tempered 11 350
19
Malleable cast iron
pearlitic 20 230
Technical Information
1155 924
The cutting data are non-binding indications for the operator. It is recommended to adapt them to the current conditions.
990 792
924 792
Hard-
VDI 3323
ness
group
Work piece
material Type of treatment / alloy HB
annealed ≤ .15% C 1 125
Non alloyed steel annealed .15% - .45% C 2 150 - 250
tempered ≥ .45% C 3 300
annealed 6 180
Low alloyed steel tempered 7/8 250 - 300
A tempered 9 350
annealed 10 200
High alloyed steel
tempered 11 350
19
Malleable cast iron
pearlitic 20 230
Technical Information
429 297 363 264 363 264 396 297
1023 627
528 330
660 396
The cutting data are non-binding indications for the operator. It is recommended to adapt them to the current conditions.
429 264
528 330
162
CERATIZIT \ Cutting Data
Hard-
VDI 3323
ness
group
Work piece
material Type of treatment / alloy HB
annealed ≤ .15% C 1 125
Non alloyed steel annealed .15% - .45% C 2 150 - 250
tempered ≥ .45% C 3 300
annealed 6 180
Low alloyed steel tempered 7/8 250 - 300
A tempered 9 350
annealed 10 200
High alloyed steel
tempered 11 350
726 396
627 363
462 297
660 363
462 297
330 231
363 264
264 198
363 264
264 198
Technical Information
363 264
561 363
528 363
429 297
759 462
The cutting data are non-binding indications for the operator. It is recommended to adapt them to the current conditions.
1485 528 330
693 429
495
924
164
CERATIZIT \ Cutting Data
Hard-
VDI 3323
ness
group
Work piece
material Type of treatment / alloy HB
annealed ≤ .15% C 1 125
Non alloyed steel annealed .15% - .45% C 2 150 - 250
tempered ≥ .45% C 3 300
annealed 6 180
Low alloyed steel tempered 7/8 250 - 300
A tempered 9 350
annealed 10 200
High alloyed steel
tempered 11 350
ferritic 19 130
Malleable cast iron
pearlitic 20 230
Technical Information
1056 627 660 429
The cutting data are non-binding indications for the operator. It is recommended to adapt them to the current conditions.
462 297 495 396
11550 4950
8250 3300
8250 3960
6600 3960
3300 990
1155
2640 1155
2640 1056
2640 1056
1155
166
CERATIZIT \ Cutting Data
Hard-
VDI 3323
ness
group
Work piece
material Type of treatment / alloy HB
annealed ≤ .15% C 1 125
Non alloyed steel annealed .15% - .45% C 2 150 - 250
tempered ≥ .45% C 3 300
annealed 6 180
Low alloyed steel tempered 7/8 250 - 300
A tempered 9 350
annealed 10 200
High alloyed steel
tempered 11 350
Technical Information
429 429
363 363
429 429
The cutting data are non-binding indications for the operator. It is recommended to adapt them to the current conditions.
396 396
396 396
4950 4950
3300 3300
3630 3630
3300 3300
924 924
1155 1155
1155 1155
1056 1056
1056 1056
528 528
792 792
264 264
231 231
83 110 83
99 125 99
264
165
168
CERATIZIT \ Spare Parts
Type,
Material description
11417922 CA HDM-22-R
106934 7818043/K
11529276 K-10007861/11,8X12,5
11167992 10002113-0/AW-RH
11645528 10006791/KMR22
11645529 10006792/KMR27
11645530 10006793/KMR32
11645531 10006794/KMR40
106607 7818044/M8X21/R-L
11036880 7818267/M8,0x30,0
11040298 7818268/M10,0X31,0
11529282 S-10007860/M6,0X21,0/T15
11210129 10002611/M20X30/12.9
Tools
11528772 S-10007790/M16,0X6,0/SW06
11528781 S-10007791/M20,0X7,0/SW08
11528790 S-10007821/M24,0X9,0/SW10
11528792 S-10007822/M30,0X9,0/SW14
Tools and inserts for milling
Type,
Material Description Key size Torque moment Torque moment
[Nm] [In,lbs]
11149517 DMSD 0,7Nm/SORT T06 T06 0,7 6,2
11149541 DMSD 1,2Nm/SORT T08 T08 1,2 10,6
11149547 DMSD 1,8Nm/SORT 08IP 08IP 1,8 15,9
11149570 DMSD 3,2Nm/SORT T15 T15 3,2 28,3
11149571 DMSD 4,0Nm/SORT T20 T20 4,0 35,4
11149572 DMSD 6,0Nm/SORT T15 T15 6,0 53,1
11186812 DMSD 5,0Nm/SORT T15 T15 5,0 44,3
11210474 DMSD 1,0Nm/SORT T15 T15 1,0 8,9
11210490 DMSD 5,0Nm/SORT T20 T20 5,0 44,3
11254598 DMSD 1,6Nm/SORT 08IP 08IP 1,6 14,2
11450867 DMSD 3,2Nm/SORT 15IP IP15 3,2 28,3
11450898 DMSD 1,0Nm/SORT 07IP IP07 1,0 8,9
11464183 DMSD 2,0Nm/SORT T10 T10 2,0 17,7
11534870 DMSD 4,0Nm/SORT T15 T15 4,0 35,4
11696194 DMSD 2,0Nm/SORT 10IP 10IP 2,0 17,7
11802576 DMSD 5,0Nm/SORT T20-70 T20 5,0 44,3
CERATIZIT \ Spare Parts 169
Type,
Material description Key size
112188 7818048/EXZS
Type,
Material description l Thread size Key size
Tools
[mm]
106022 7822114/M4,5X10,5/T20 10.5 M4,5 T20
11037484 7818428/M4,0X8,5/T15 8.5 M4 T15
11042274 7818429/M4,0X11/T15 11 M4 T15
11042275 7818430/M4,0X7,0/T15 7 M4 T15
11077874 7801175/M2,0X3,3/T06 3.3 M2 T06
Type,
Material description
170382 7730102/GREASE
8375806300 KRS04.HSK63
8376006300 KMS.HSK63
8395024300 7896708/SE3/8-SW5
225424 7896709/SE3/8-SW6
225425 7896710/SE3/8-SW10
Flank wear
Reasons
○ Cutting speed too high
○ Carbide grade with insufficient wear resistance
○ Incorrect feed rate
Remedies
○ Reduce cutting speed
○ Select more wear resistant carbide grade
○ Adapt feed rate to cutting speed and cutting depth
(increase feed rate)
Edge chipping
Reasons
○ Grade with too high wear resistance
○ Vibration
○ Feed rate too high or excessive cutting depth
○ Interrupted cut
Tools and inserts for milling
○ Swarf damage
Remedies
○ Use tougher grade
○ Use negative cutting edge geometry with chip groove
○ Increase stability (tool, work piece)
Through excessive mechanical stress at the cutting edge fracture and chipping
can occur.
Cratering
Reasons
○ Cutting speed and / or feed rate too high
○ Rake angle too shallow
○ Grade with low wear resistance
○ Insufficient coolant supply
Remedies
○ Reduce cutting speed and / or feed rate
○ Increase coolant quantity and / or pressure, optimize
coolant supply
○ Use grade with higher resistance to cratering
The hot chip which is being evacuated causes cratering at the rake face of the
cutting edge.
CERATIZIT \ Types of Wear 173
Plastic deformation
Reasons
○ Too high machining temperature, resulting in softening of
substrate
○ Damaged coatings
○ Chip groove too narrow
Remedies
○ Reduce cutting speed
○ Choose carbide grade with higher wear resistance
○ Provide cooling
Technical Information
Built-up edge
Reasons
○ Cutting speed too low
○ Rake angle too small
○ Wrong cutting material
○ Lack of cooling / lubrication
Built-up edge occurs when the chip is not evacuated properly due to
insufficient cutting temperature.
Insert breakage
Reasons
○ Excessive stress of cutting material
○ Lack of stability
○ Corner angle too small
○ Excessive notching
Remedies
○ Use tougher cutting material
○ Use protective edge chamfer
○ Increase honing of edge
○ Use more stable geometry
Notching
Reasons
○ Cold work hardening materials (e.g. super alloys)
○ Cast and forging skin
○ Formation of burrs
Remedies
○ Decrease cutting speed
○ Climb milling
○ Change working orientation of the milling cutter
○ Reduce approach angle
Thermal Cracking
Reasons
○ Varying temperature of cutting edge, thermal shock
○ Incorrect cooling
○ High tensile materials
○ Cutting speed too high
Tools and inserts for milling
Remedies
○ Use grade that is resistant to thermal cracking
○ Apply cooling lubricant abundantly or use dry milling
○ Reduce cutting speed
○ Decrease feed rate
Type of problem
Chattering, vibration
Thermal cracks
Edge chipping
Built-up edge
Flank wear
Cratering
Notching
Corrective measures
≈ Cutting speed
Technical Information
≈
Feed rate per tooth
≈
Toughness of cutting material
≈ ≈ Approach angle
Stability
≈ ≈ ≈ ≈ ≈ Depth of cut
check,
raise, increase lower, decrease ≈ optimize
176 CERATIZIT \ Formula Collection
Feed rate [inch/min] kc1.1 Specific cutting force for 1 mm2 chip cross section
[N/inch2]
vf = fz n z
l1 Length of wiper facet [inch]
Tensile strength
Tensile strength
Rockwell
Rockwell
Vickers
Vickers
N/mm²
N/mm²
Brinell
Brinell
Shore
Shore
HRC
HRC
HB
HB
HV
HV
C
C
575 180 171 1845 560 532 53 63
595 185 176 1880 570 542 53.6 64
610 190 181 1920 580 551 54.1 65
625 195 185 1955 590 561 54.7 66
640 200 190 12 1995 600 570 55.2 67
660 205 195 13 2030 610 580 55.7 68
675 210 199 14 2070 620 589 56.3 69
690 215 204 15 2105 630 599 56.8 70
705 220 209 15 28 2145 640 608 57.3 71
720 225 214 16 2180 650 618 57.8 72
740 230 219 17 29 2210 660 628 58.3 73
Technical Information
755 235 223 18 2240 665 633 58.8 74
770 240 228 20.3 30 2280 670 638 59.3
785 245 233 21.3 2310 675 643 59.8 75
800 250 238 22.2 31 2350 680 648 60.3 76
820 255 242 23.1 32 2380 685 653 61.1 77
835 260 247 24 33 2410 690 658 61.3 78
850 265 252 24.8 2450 695 663 61.7 79
865 270 257 25.6 2480 710 668 62.2 80
880 275 261 26.4 34 2520 720 678 62.6 81
900 280 268 27.1 2550 730 683 63.1 82
VDI
Germany Mat. United Kingdom France Sweden USA Japan Kc1.1 3323
DIN no. BS AFNOR SS AISI JIS N/mm2 mc group
34 CrMo 4 1.7220 708 A 37 35 CD 4 2234 4135; 4137 SCM432;SCCRM3 1775 .24 6/9
34 CrNiMo 6 1.6582 817 M 40 35 NCD 6 2541 4340 SNCM447 1775 .24 6/9
35 S 20 1.0726 212 M 36 35 MF 4 1957 1140 1525 .22 2/3
36 CrNiMo 4 1.6511 816 M 40 40 NCD 3 9840 SNCM447 1775 .24 6/9
36 Mn 5 1.1167 1525 .22 2/3
36 NiCr 6 1.5710 640 A 35 35 NC 6 3135 SNC236 1800 .24 3/9
38 MnSi 4 1.5120 1800 .24 3/9
39 CrMoV 13 9 1.8523 897 M 39 1775 .24 6/9
40 Mn 4 1.1157 150 M 36 35 M 5 1039 1525 .22 2/3
40 NiCrMo 2 2 1.6546 311-Type 7 40 NCD 2 8740 SNCM240 1775 .24 6/9
41 Cr 4 1.7035 530 M 40 42 C 4 5140 SCR440(H) 1775 .24 6/9
41 CrAlMo 7 1.8509 905 M 39 40 CAD 6.12 2940 A 355 Cl. A SACM645 1775 .24 6/9
41 CrMo 4 1.7223 708 M 40 42 CD 4 TS 2244 4142; 4140 SCM440 1775 .24 6/9
42 Cr 4 1.7045 530 A 40 42 C 4 TS 2245 5140 SCr440 1775 .24 6/9
42 CrMo 4 1.7225 708 M 40 42 CD 4 2244 4142; 4140 SCM440(H) 1775 .24 6/9
45 WCrV 7 1.2542 BS 1 2710 S1 1775 .24 6/9
50 CrV 4 1.8159 735 A 50 50 CV 4 2230 6150 SUP10 1775 .24 6/9
55 Cr 3 1.7176 527 A 60 55 C 3 2253 5155 SUP9(A) 1775 .24 6/9
55 NiCrMoV 6 1.2713 55 NCDV 7 L6 SKH1;SKT4 1775 .24 6/9
2085;
55 Si 7 1.0904 250 A 53 55 S 7 9255 1775 .24 6/9
2090
58 CrV 4 1.8161 1775 .24 6/9
60 SiCr 7 1.0961 60 SC 7 9262 1775 .24 6/9
9 SMn 28 1.0715 230 M 07 S 250 1912 1213 SUM22 1350 .21 1
9 SMn 36 1.0736 240 M 07 S 300 1215 1350 .21 1
9 SMnPb 28 1.0718 S 250 Pb 1914 12 L 13 SUM22L 1350 .21 1
9 SMnPb 36 1.0737 S 300 Pb 1926 12 L 14 1350 .21 1
Al99 3.0205 700 .25 21
AlCuMg1 3.1325 700 .25 22
AlMg1 3.3315 700 .25 21
CERATIZIT \ Comparison of Materials 179
VDI
Germany Mat. United Kingdom France Sweden USA Japan Kc1.1 3323
DIN no. BS AFNOR SS AISI JIS N/mm2 mc group
Technical Information
Ck 15 1.1141 080 M 15 XC 15; XC 18 1370 1015 S15C 1350 .21 1
Ck 55 1.1203 070 M 55 XC 55 1055 S55C 1675 .24 3
1665;
Ck 60 1.1221 080 A 62 XC 60 1060 S58C 1675 .24 3
1678
CoCr20W15Ni 2.4764 3300 .24 35
CuZn15 2.0240 700 .27 27
CuZn36Pb3 2.0375 700 .27 26
E-Cu57 2.0060 700 .27 28
G-AlSi10Mg 3.2381 700 .25 24
G-AlSi12 3.2581 700 .25 23
G-AlSi9Cu3 3.2163 700 .25 23
VDI
Germany Mat. United Kingdom France Sweden USA Japan Kc1.1 3323
DIN no. BS AFNOR SS AISI JIS N/mm2 mc group
A
A211 110
A211…K 111
A251 95
A252 103
A260 154
A260 cartridges 155
A270 60
A271 51
A273 43
A274 29, 34
A490 138
A491 127, 128
AHEC 86
AHFC 69
AHSC 147
C
C211 113
C211K 112
C251 96
C270 61
Index
C490 139
C491 129
CHFC 70
CHSC 148
L
The product brand CERATIZIT stands for high-quality indexable insert tools. The products are characterized
by their high quality and contain the DNA of many years of experience in the development and production of
carbide tools.
High-precision drilling, reaming, countersinking and boring is a matter of expertise: efficient tooling solutions for
drilling and mechatronic tools are therefore part of the KOMET brand name.
WNT is synonymous with product diversity: solid carbide and HSS rotating tools, tool holders and efficient
workholding solutions are all part of this brand.
CUTTING TOOLS
FOR THE AEROSPACE INDUSTRY
Solid carbide drills specially developed for the aerospace industry bear the product name KLENK. The highly
specialized products are specifically designed for machining lightweight materials.