GD KT PRO-The-Milling-Catalog SUS ABS V2

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The Milling

Catalog

CERATIZIT is a high-tech engineering group


specialized in tooling and hard material technologies.

TEAM CUTTING TOOLS


Tooling the Future
www.ceratizit.com
Welcome!

Local Distribution
Partner

Technical Sales
Engineer
CERATIZIT \ Introduction 1

Tools and Inserts for Milling


Company Introduction 2
Milling Applications 8
Milling Tools 25
Milling Technical Information 156
Index 181

Contents
Introduction
2 CERATIZIT \ Introduction

Welcome to CERATIZIT

CERATIZIT has been a pioneer in the field of demanding industry. As a technology leader, CERATIZIT continually
carbide solutions for machining and wear protection for invests in research and development and owns more than
more than 95 years, controlling the entire value chain 1,000 patents.
from powder to the finished end product.
Under the motto "Tooling the Future," our innovative
With exclusive access to the highest quality carbide raw materials and applications help our customers
materials, CERATIZIT offers more than 130 carbide develop a variety of machines and products that shape
grades and as a full-range supplier manufactures highly our immediate environment and are part of our
specialized cutting tools, indexable inserts, rods made of everyday lives.
hard materials and wear parts.
The goal remains the same: CERATIZIT provides
With more than 9,000 employees worldwide at 34 production competitive advantages through new technological
sites and a sales network of more than 70 branches, standards, innovative materials and coatings as well as
the CERATIZIT Group is a global player in the carbide unique carbide products.
Welcome
Introduction
CERATIZIT \ Introduction 3

Why Choose

CERATIZIT

Work with Us
CERATIZIT is recognized as a We are a "best in class" We are fully committed to
premium brand offering a full innovator and the fastest deliver the highest customer
range of cutting tools. growing supplier of cutting value and continually strive for
tools within our focus segments. outstanding performance and
results.

Introduction
CERATIZIT USA works diligently to meet business partner’s expectations. As a leader in materials technology, CERATIZIT
continuously invests in research and development and holds over 1,000 patents. As a business partner you can draw on
CERATIZIT’s expertise as a leading supplier of cutting tools and carbide solutions. A line-up of benefits include:

▲ Highly skilled specialists in a variety of fields


▲ Monitoring and controlling every step of the production process is our way of life
▲ Our modern production facilities are continuously being updated
▲ Our optimized production processes reduce costs and ensure high quality while being mindful of the environment
▲ Technical support
▲ Technical training
▲ The majority of our standard products are available from stock
▲ Real time product availability check
▲ Up-to-date technical information and graphic illustrations
▲ Featured products ship the same day if ordered by 5 p.m. EST
▲ We work only with the most reliable service providers in the sector
4
CERATIZIT \ Introduction

It couldn't be easier
Ordering via the Online Shop
In the online shop you can select and order your tool with a mouse click, 24 hours a day, 7 days a week. All your
transactions including those in the past can be viewed clearly and easily in the online shop. Register and use our
service: e-techstore.com. For more information about e-techstore.com, our products or to place an order, contact
Customer Care by calling (800) 783-2280 or email [email protected].

From single items to large orders!


There are no minimum order
quantities
No matter which tool you need, we promise you quick
and uncomplicated delivery, even if you only order one
item! We do not have minimum order quantities.
E-Techstore

Where is my order right now?


Order Delivery Tracking
For those who do not want to lose sight of their order: With
the shipment number you can track the current status of your
order online – no matter how your order was placed.
Introduction
CERATIZIT \ Introduction 5

OEM service Everything from one source –


operating globally for you
You will receive not only excellent cutting tools but also
customized complete solutions and tooling packages for optimal Our OEM team coordinates every project centrally from our
machining of entire work pieces on your machine. center of excellence for Cutting Solutions by CERATIZIT in
Reutte, Austria. In this way we are able to guarantee maximum
professionalism and reliability as well as solutions that are
Your service package individually adapted to your requirements. Additionally,
we will provide you with the expert support you need when
Every project is supported by a large team comprising various implementing your specific concept on site.
specializations and fields of expertise. No matter whether project
leader, employees in the field or in the office, engineers, construction,
production or logistics – you will benefit from the full range of Cutting materials
services of an international company with a world-wide service
network: Based on the application we recommend the suitable cutting
material and coating: no matter whether carbide, cermets,
○ Definition of machining phases with tool assignment cutting ceramic, PCD or CBN. We're vertically integrated and
○ Determination of cutting data and calculation of control the entire manufacturing process in house. This ena-
machining times bles us to offer you first class quality.
○ Calculation of machining costs per piece
○ Projection of tooling costs per piece
○ Calculation of performance (cutting forces, spindle power, Standard tools
torque moment)
○ Testing at the Michigan based CERATIZIT Technical We provide a wide range of inserts and solid carbide tools for

OEM
Center cutting tool applications, including multi-function tools. Dis-
○ Support during final acceptance and commissioning runs cover the performance capacity and reliability of our products
○ Detailed project documentation for yourself.

Introduction
6
CERATIZIT \ Dragonskin

Dragonskin by CERATIZIT
The latest generation of
coating technology
Decades of experience coupled to consistent and constant development are in the unique Dragonskin
coating technology. Thanks to our innovative design and expertise in powder metallurgy, we – and above
all you – achieve an unmatched level of performance in machining.
Like the Dragon‘s invulnerability, Dragonskin coating technology offers the highest levels of protection
against wear and is designed with its impermeable layer for the most adverse requirements. The result is
an extremely hard and durable surface with a satin finish.
The perfect combination of state-of-the-art high-performance substrates and new coating structures
enable high cutting speeds and increased process reliability. A proven – up to 80% – increased
performance through the latest Dragonskin coating technology offers you a significant competitive
Dragonskin

advantage.
Introduction

Dragonskin Coating

Dragonskin – The coatings for


the highest performance
The product category Dragonskin is intended to help make
tools easily recognizable and quick to find using CERATIZIT's high-
performance coating technology. All products that are marked with the
Dragonskin icon represent unmatchable performance, maximum tool life and
maximum process reliability.
7

Introduction Dragonskin
Tools and inserts for milling Introduction
8
CERATIZIT \ Contents
9

Introduction Technical Information


Catalog Guidelines 10
Cutting Data 156

Designation system 12
Spare Parts 168
C H

Chip grooves 17
Types of Wear, Corrective 172
Measures

Grade overview and 18


description Formulas 176

Introduction
Comparison of Materials 178

Application

Overview 25

Index

Tools and inserts for milling


Index 181

Types of Milling
Face milling 26

Form milling 90

Shoulder milling 106

Milling with Cassette Cutters 152


10 CERATIZIT \ Catalog Guidelines

Innovations in the milling section


▲ Overview of the most important information on all milling systems
▲ Improved configuration
▲ All necessary information on the milling systems in one block
▲ Description of the chip grooves on every milling system

Make the right choice in just a few steps

1
Selection of the milling system
The overview page provides a listing of milling systems by application type.
Introduction
Tools and inserts for milling

2
Possible applications
The system description shows the possible applications for a
milling system
CERATIZIT \ Catalog Guidelines 11

3
Selection of the tool
The product page shows the cutter body range including the
main dimensions and information on the types of inserts
1 Possible applications
2 The main dimensions
3 Insert reference
4 Spare parts
5 Spare parts overview
6 Reference regarding further information

Introduction
4
Selection of the insert
After choosing the tool the insert is selected including chip
groove and cutting material

Tools and inserts for milling


1 Chip grooves

2 Possible cutting materials


3 The main dimensions
4 Reference regarding further information

5
Starting parameters
In the last phase it is possible to determine the starting
parameters for feed, depth of cut and cutting speed for the
respective milling cutter
12
CERATIZIT \ Designation System
Milling Tools

C 211 . 125 . R . 02 K4 A 31 - 11 - B - 200 - EF - 650


1 2 3 4 5 6 7 8 9 10 11 12 13

1 2 3

Connection/ System Diameter d1 = inch


interface
C with shank 270 = face milling cutters shoulder/slot cutters •
271 = face milling cutters •
-A -A
273 = face milling cutters 063 = 5/8''
274 = face milling cutters •
251 = button insert cutters •
252 = button insert cutters 100 = 1''
-B 260 = cassette cutters •
211 = shoulder/slot cutters face milling cutters •
490 = shoulder/slot cutters 125 = 1 1/4''
G with thread 491 = shoulder/slot cutters •
HSC = high-speed cutters •
HEC = high-efficiency cutters 250 = 2 1/2''
HFC = high-feed cutters 350 = 3 1/2''
Introduction

500 = 5''

M monoblock button insert cutters •
1000 = 10''

A with hole
Tools and inserts for milling

cassette cutters

4 5 6 7 8

Cutting Direction Effective no. of Number of insert A = with Number of


cutting edges rows adjustable adjustable inserts
inserts
5
4 6 (B* = irregular
4 pitch)
3 K. 3
7
2
2 8 *only when a
1 1
distinction is
necessary
(only axially adjustable
(only porcupine tools)
N cutters)
CERATIZIT \ Designation System 13
Milling Tools

9 10

Cutting edge length Connection/shell Connection/ shank


mill cutter
A
dA = d1 -A
d [in] A T C/S H L R V S O X Z
Form A

dA
.193 07
.196 05
.219 05 08 A-0750
.236 dA = 0.75" 0.75”
Form B

dA
1/4 11 06 10 06
.262 10
.267 11
.275 04 B
.313 07 Form C dA = d1

dA
.315 08
.354 12
.366 15
3/8 16 16 09 15 09 04 B-100
.376 15 example dA = 1.00"
1.00”
.378 09
.394 10 11 10 12

Introduction
.472 12
.492 20 H63A
1/2 12/22 12 20 22 12 05 12
.622 15 22
.630 16
.638 09
.659 16
.670 17

Tools and inserts for milling


.676 06
.716 07
3/4 19 19
.787 20

11 12 13

Working length Combination metric- Overall length


inch
I2 [inch] l1[inch]
= end
100 = 1" l1

125 = 1 1/4" = front


150 = 1 1/2"
200 = 2" = end + front
250 = 2 1/2"
350 = 3 1/2"
400 = 4"

1
14
CERATIZIT \ Designation System
Inserts

X D K T 11 T3 08 S R - F50
1 2 3 4 5 6 7 8 9 10

Z N H W 12 05 PO S R - 15 06 - R
1 2 3 4 5 6 7 8 9 11 12 13

1 2 3

Insert shape Clearance angle Tolerances


s s
A 85°
d

d=1/4 / 3/8

d=5/8 / 3/4

d=1/4 / 3/8

d=5/8 / 3/4
B 82° d d

m
m
m d

m
d d d

m
m

m
K 55° s

d=1/2

d=1/2
d m s d m s
[±inch] [±inch] [±inch] [±inch] [±inch] [±inch]
H 120° A .0010 .0002 .001
α .002 .0031 .0051
C .0010 .0005 .001 M .0031 .0051 .0051
A 3° E .0010 .0010 .001 .0039 .0059 .0051
L 90°
B 5° F .0005 .0002 .001 .002 .0031 .001
G .0010 .0010 .005 N .0031 .0051 .001
O 135° C 7°
H .0005 .0005 .001 .0039 .0059 .001
D 15° .002 .0002 .001 .0031 .0051 .0051
P 108° E 20° J .0031 .0002 .001 U .0051 .0079 .0051
Introduction

.0039 .0002 .001 .0071 .0106 .0051


C 80° F 25° .002 .0005 .001
D 55° G 30° K .0031 .0005 .0008
E 75° .0039 .0005 .0008
N 0°
M 86°
V 35° P 11°

R - Special
O
version

S 90°
Tools and inserts for milling

T 60°

W 80°

X Special shapes
Z

7 8 9

Facet corner radius Cutting edge Cutting direction

F
n
α’

Sharp
κ r
r

Radius 1st sign 2nd sign


r [Inch] Kr α‘n
A 45° A 3° E
M0*
D 60° B 5° Honed
02 .008
E 75° C 7°
04 .016 D 15°
F 85°
08 .031 P 90° E 20° S
12 .047 Z Others F 25° Chamfered
G 30° and honed
N 0°
* Shape R only
P 11°
Z
Others
O T
Chamfered N
CERATIZIT \ Designation System 15
Inserts

4 5 6

Form of top surface Cutting edge length Insert thickness

A
d [in] A T C/S H L R V S O X Z
F
.193 07 S [inch]
G .196 05 01 .063
.219 05 08 T1 .078
M .236 02 .094
1/4 11 06 10 06 03 .125
N
.262 10 T3 .156
Q .267 11 04 .187
.275 04 05 .219
R .313 07 06 .250
.315 08 07 .312
T 09 .375
.354 12
U .366 15
3/8 16 16 09 15 09 04
W .376 15
X Special shapes .378 09
.394 10 11 10 12

Introduction
.472 12
.492 20
1/2 12/22 12 20 22 12 05 12
.622 15 22
.630 16
.638 09
.659 16
.670 17

Tools and inserts for milling


.676 06
.716 07
3/4 19 19
.787 20

10 11 12 13

Chip groove Manufacturer Manufacturer Manufacturer


specification specification specification
Chip groove designation Length of wiper edge ap max F = Fine machining
F.. = Fine machining M = Medium machining
M.. = Medium machining R = Rough machining
R.. = Rough machining

Additional characteristics: ap max


R = Blend radius main/
secondary cutting edge
Q = Masterfinish
X

00 = 0,0 mm / 0.00 in 02 = 2,0 mm / .078 in


10 = 1,0 mm / .039 in 03 = 3,0 mm / .118 in
12 = 1,2 mm / .047 in 04 = 4,0 mm / .157 in
15 = 1,5 mm / .059 in 06 = 6,0 mm / .236 in
30 = 3,0 mm / .118 in 07 = 7,0 mm / .275 in
50 = 5,0 mm / .197 in 11 = 11,0 mm / .433 in
16 CERATIZIT \ Designation System
Cutting Materials

CTC P230
1 2 3 4 5

1 Manufacturer: CERATIZIT 4 Main application


(machining method)
1 Turning
2 Cutting material 2 Milling
3 Parting and grooving
W Uncoated carbide 4 Drilling
C CVD coated carbide 5 Threading
P PVD coated carbide 6 Others
T Uncoated cermet 7 Universal grade for a variety of applications
Introduction

E Coated cermet
N Uncoated silicon nitride
M Coated silicon nitride
S Mixed ceramic
5
I Sialon ISO 513
D PCD Application range
B CBN
L CBN coated
Tools and inserts for milling

For example:
H Sintered HSS 05
10
15
25
3 35 ISO P35
Main application (material) ...
Variant 1: number
1 Steel
2 Stainless steel
3 Cast iron
4 Light and non-ferrous metals, non-metals
5 Heat-resistant alloys, titanium
6 Hard materials
7 Universal grade for a variety of applications

Main application (material)


Variant 2: ISO letter
P Steel
M Stainless steel
K Cast iron
N Light and non-ferrous metals, non-metals
S Heat-resistant alloys, titanium
H Hard materials
X Universal grade for a variety of applications
CERATIZIT \ Designation System 17
Chip Grooves

F 50 1 Corner angle
1 2 2 Cutting edge type

Cutting edge type

sharp medium robust


Code
● ●● ● ●●
10 20 30 40 50 60

27P

Fine
F F10 F20 F40 F50

Introduction
machining
Increasing corner angle

M31

33P
33
Medium M30 29M M50
M

Tools and inserts for milling


machining
M32 31 29

29R

Rough
R M32 R50
machining
R60

P Steel

M Stainless steel

K Cast iron

N Non-ferrous metals

S Difficult to machine materials

H Hard materials
1 Main application

1 2 2 Extended application

Example:

OFHT 040305SN-M50 ●●●


18
CERATIZIT \ Grade Overview

Toolfinder – Grade Selection


ISO application range

Stainless steel

Heat resistant
Non ferrous

Hardened
materials
05 15 25 35 45

Cast iron
Standard
Grade designation

metals

alloys
designation

Steel
01 10 20 30 40 50
P M K N S H

CTEP210 HE-P10
● ○
HE-K10

HT-P15
TCM10
HT-M10 ● ● ○
HT-K10

CTCP220 HC-P20
● ●
HC-K20

CTPP225 HC-P25
● ●
HC-K25
Introduction

HC-P30
CTCP230
HC-M25 ● ○ ●
HC-K25

CTPP235 HC-P35
● ○
HC-M30

CTPM225 HC-P25
○ ●
Tools and inserts for milling

HC-M25

CTCM235 HC-P40
○ ●
HC-M35

CTPM240 HC-P40
○ ●
HC-M40

CTCM245 HC-P40
○ ●
HC-M40

CTPM245 HC-P50
○ ●
HC-M45

CTN3105
CN-K05 ●

CTL3215 BC-K10
● ○
BC-H10

CTCK215
HC-K15 ●

01 10 20 30 40 50 ● Main Application
05 15 25 35 45 ○ Extended application

wear-resistant vc+ vc– tough


CERATIZIT \ Grade Overview 19

Toolfinder – Grade Selection


ISO application range

Non-ferrous

Heat resist-

Hardened
ant alloys

materials
Stainless

Cast iron
Standard 05 15 25 35 45

metals
Grade designation

Steel

steel
designation
01 10 20 30 40 50
P M K N S H

CTPK220
HC-K20 ●●

CTD4205
DP-N05 ●

HC-P10
AMZ
HC-K10 ○ ○ ●
HC-N10

HW-K15
H216T ●● ●
HW-N15

Introduction
CTC5240 HC-M35
○ ●
HC-S35

CTCS245
HC-S40 ●

CTP6215 HC-K15
●● ●

Tools and inserts for milling


HC-H15

01 10 20 30 40 50 Main Application
05 15 25 35 45 ○ Extended application

wear-resistant vc+ vc– tough


20 CERATIZIT \ Grade Description

CTEP210 HC-P10 | HT-K10 • ○


Specification:
Composition: Co/Ni 12.2%; MK 71.4%; others 0.4%; WC balance | Grain size: fine |
Hardness: HV30 1620 | Coating specification: CVD TiCN-Al2O3 multi-layer

Recommended application:
The coated cermet grade with sufficient toughness for finishing at high speed.

TCM10 HT-P15 | HT-M10 | HT-K10


• • ○

Specification:
Introduction

Composition: cermet Co/Ni 12.2%; WC 15.0%; TaNbC 10.0%; TiCN balance |


Hardness: HV30 1620

Recommended application:
The uncoated cermet grade for the finishing of hardened steel.
Tools and inserts for milling

CTCP220 HC-P20 | HC-K20 • •

Specification:
Composition: Co 8.0%; mixed carbides 2.0%; WC balance | Grain size: 1-2 μm |
Hardness: HV30 1500 | Coating specification: CVD TiCN-AI2O3

Recommended application:
The wear-resistant grade for the wet machining of steels.

CTPP225 HC-P25 | HC-K25 • •

Specification:
Composition: Co 8.0%; mixed carbides 2.0%; WC balance | Grain size: 1-2 μm |
Hardness: HV30 1500 | Coating specification: PVD TiAlTaN

Recommended application:
The wear-resistant grade for the wet machining of steels.
CERATIZIT \ Grade Description 21

CTCP230 HC-P30 | HC-K25 | HC-M25 • • ○


Specification:
Composition: Co 10.5%; mixed carbides 2.0%; WC balance | Grain size: 1-2 μm |
Hardness: HV30 1400 | Coating specification: CVD TiCN-AI2O3

Recommended application:
First choice for dry machining of steels at high cutting speeds.

CTPP235 HC-P35 | HC-M30 • ○


Specification:

Introduction
Composition: Co 10.5%; mixed carbide 2.0%; WC balance | Grain size: 1-2 μm |
Hardness: HV30 1400 | Coating specification: PVD TiAlTaN

Recommended application:
Particularly suitable for the wet machining of steels.

Tools and inserts for milling


CTPM225 HC-M25 | HC-P35 • ○
Specification:
Composition: Co 9.0%; mixed carbides 0.75%; WC balance | Grain size: 0.7-1 μm |
Hardness: HV30 1590 | Coating specification: PVD TiAlTaN

Recommended application:
The wear-resistant choice for the machining of austenitic steels.

CTCM235 HC-M35 | HC-P40 • ○


Specification:
Composition: Co 12.5%; mixed carbides 2.0%; WC balance | Grain size: 1 μm | Hardness:
HV30 1380 | Coating specification: CVD TiCN-AI2O3

Recommended application:
Suitable for martensitic steels and as a tough alternative in general steel machining.
22
CERATIZIT \ Grade Description

CTPM240 HC-M40 | HC-P40 • ○


Specification:
Composition: Co 12.5%; mixed carbides 2.0%; WC balance | Grain size: 1 μm |
Hardness: HV30 1380 | Coating specification: PVD TiAlTaN

Recommended application:
The first choice for the machining of austenitic steels.

CTN3105 CN-K05 •

Specification:
Introduction

Composition: β - Si3N4 | Grain size: fine | Hardness: HV10 1620

Recommended application:
Universal silicon grade for cast iron machining.
Tools and inserts for milling

CTL3215 BC-K10 | BC-H10 • ○


Specification:
Composition: cubic boron nitride (CBN) | 85 vol.% + metal binder phase |
Coating specification: PVD

Recommended application:
Coated cubic boron nitride with very good toughness of the cutting edge and good wear
resistance.

CTCK215 HC-K15 •

Specification:
Composition: Co 6.0%; mixed carbides 2.0%; WC balance | Grain size: 1 μm |
Hardness: HV30 1630 | Coating specification: CVD TiN; MT-TiCN; AI2O3

Recommended application:
The first choice for the machining of cast iron at high cutting speeds.
CERATIZIT \ Grade Description 23

CTPK220 HC-K20 •

Specification:
Composition: Co 6.0%; mixed carbides 2.0%; WC balance | Grain size: 1 μm |
Hardness: HV30 1630 | Coating specification: PVD TiAlTaN

Recommended application:
Optimal for the machining of high-tensile cast iron materials when toughness is required.

CTD4205 DP-N05 •

Specification:

Introduction
Composition: polycrystalline diamond (PKD) | Grain size: ~ 25 μm |
Coating specification: CVD TiCN-Al2O3 multi-layer

Recommended application:
Polycrystalline diamond grade for the machining of non-ferrous metals and non-metallic
materials.

Tools and inserts for milling


AMZ HC-N10 | HC-P10 | HC-K10 • ○ ○
Specification:
Composition: Co 6%; WC balance | Grain size: 1 μm | Hardness: HV30 1630 |
Coating specification: PVD TiAlN

Recommended application:
The coated carbide grade for the machining of aluminum.

H216T HW-N15 | HW-K15 • •

Specification:
Y
O NL Composition: Co 6.0%; WC balance | Grain size: 1 μm | Hardness: HV30 1630
E
E NT TUR Recommended application:
M IC
A CE G P The uncoated carbide grade for the machining of aluminum and other non-ferrous metals.
PL RON
W
24
CERATIZIT \ Grade Description

CTW4615 HW-N15 | HW-K15 • •

Specification:
Composition: Co 6.0%; WC balance | Grain size: 1 μm | Hardness: HV30 1630

Recommended application:
Uncoated carbide grade for the machining of non-ferrous metals.

CTPM245 HC-S45 • ○
Specification:
Composition: 10.0% binder; Other 1.5%, WC balance | Grain size: 1.5 μm |
Introduction

Hardness: HV30 1330 | Coating specification: PVD TiAlTaN

Recommended application:
Particularly suitable for the machining of high-alloy steels (martensitic).
Tools and inserts for milling

CTCS245 HC-S40 / HCS45 •

Specification:
Composition: 12,0 % binder; WC balance | Grain size: 2 μm | Hardness 1330 HV30 |
Coating specification: CVD TiN-TiB2

Recommended application:
Recommended for the machining of nickel-based alloys, HRSA materials.

CTC5240 HC-S40 • ○
Specification:
Composition: 10.0% binder; WC balance| Grain size: 2 μm | Hardness: HV30 1330 |
Coating specification: CVD TiN-TiB2

Recommended application:
Recommended for the machining of titanium materials.
CERATIZIT \ Overview 25
Tooling systems

Face milling Form milling


MaxiMill 274 system 26 MaxiMill 251 system 90

MaxiMill 273 system 40 MaxiMill 252 system 100

MaxiMill 271 system 48

MaxiMill 270 system 54

Shoulder milling
MaxiMill HFC system 66 MaxiMill 211 system 106

Introduction
MaxiMill HEC system 82 MaxiMill 491 system 124

Tools and inserts for milling


MaxiMill 490 system 134

MaxiMill HSC system 144

MaxiMill 260 Modular system 152


Tools and inserts for milling Introduction
26
CERATIZIT \ MaxiMill 274 System 27
System overview

Low power consumption, reduced vibration and noise,


good surface quality

○ 4 or 8 cutting edges combined in one system


○ Extremely positive position

Introduction
Material groups

Tools and inserts for milling


P
M ▯
K ○
N ▯
S ▯
H

Possible applications

Face milling Slot milling Helical plunge Pocket milling Axial plunging Helical plunging Chamfering
milling

Detailed Information

Pitch Ø range Inserts

OF..04..
OF..05..
inch: Ø 1.50 to 6.00"
SF..09..
SF..12..
28
CERATIZIT \ MaxiMill 274 System
Geometry Overview (OF..)

-F10 Machining conditions


○ Highly positive geometry

12°
○ Sharp cutting edge
○ First choice for
non- ferrous metals

fz [in] CTW4615 CTW4615 CTW4615


0.002 - 0.015"

-F50 Machining conditions


○ Positive geometry 0.006
○ Light roughing
○ For unstable clamping 12°
CTCP220 CTCP230
situations CTPP225 CTPP235
Introduction

○ First choice for stainless


CTCM235 CTPM225
steel materials
CTPM225 CTPM240

fz [in]
CTPM245 CTPM245 CTPM245
0.004 - 0.010" CTC5240 CTC5240 CTC5240
CTCS245 CTCS245 CTCS245
Tools and inserts for milling

-M50 Machining conditions


○ Universal geometry 0.006
○ Light to medium

roughing CTCP230 CTCP230


○ First choice for general CTPP235 CTPP235
steel materials
CTPM240 CTPM240
CTCK215 CTCK215

fz [in]
0.004 - 0.012"

-EN Machining conditions


○ Universal geometry
○ Low cutting forces

○ First choice for good


flatness
CTPM245 CTPM245

fz [in]
CTPM245 CTPM245
0.004 - 0.010" CTC5240 CTC5240
CTCM245 CTCM245
CERATIZIT \ MaxiMill 274 System 29
274 OF.. \ Face Milling Cutter

Ød
Ø dAH6

h
a
5
6

4
3

7
2
1

8
Ø d1
Ø d2

d1 Type, d2 h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [inch] [RPM]
1.500 A274.150.R.05-09-A050-175-EF 1.740 1.75 1.42 0.500 0.098 5 29,200 OF.. 04.. E01
2.000 A274.200.R.07-09-A075-175-EF 2.230 1.75 1.75 0.750 0.098 7 25,000 OF.. 04.. E01
3.000 A274.300.R.09-09-A100-200-EF 3.230 0.08 2.25 1.000 0.098 9 20,100 OF.. 04.. E01
4.000 A274.400.R.11-09-B125-200-EF 4.230 0.08 2.75 1.250 0.098 11 17,300 OF.. 04.. E01
2.000 A274.200.R.04-12-A075-175-EF 2.320 1.75 1.75 0.750 0.126 4 18,900 OF.. 05.. E02
2.500 A274.250.R.05-12-A100-200-EF 2.820 2.00 2.19 1.000 0.126 5 16,700 OF.. 05.. E02
3.000 A274.300.R.06-12-A100-200-EF 3.320 2.00 2.19 1.000 0.126 6 15,200 OF.. 05.. E02
4.000 A274.400.R.07-12-A125-200-EF 4.320 2.00 2.75 1.250 0.126 7 13,000 OF.. 05.. E02

Tools
5.000 A274.500.R.08-12-B150-200-EF 5.320 2.00 0.15 1.500 0.126 8 11,600 OF.. 05.. E02
6.000 A274.600.R.10-12-B200-200-EF 6.320 2.00 4.88 2.000 0.126 10 10,500 OF.. 05.. E02

Tools and inserts for milling

E01 11513168 11254598 11114698


E02 11803957 11450867 11450858

VC
156-167 27 168-170 30
30 CERATIZIT \ MaxiMill 274 System
OF..

P ●●●●●●○ ○ ○ ○ ○
M ● ○ ○●●● ● ●
K ○●●● ●●●● ○●●○
N ●●●●
S ○●●●
H ○

CTCM235

CTCM245
CTW4615
CTPM225

CTPM240

CTPM245
CTCK215

CTCS245
CTCP220

CTCP230

CTPK220
CTD4205
CTN3105

CTC5240
CTEP210

CTPP225

CTPP235

CTL3215
TCM10
d l s r d1

H216T
AMZ
[inch] [inch] [inch] [inch] [inch]
OFHT 040305FN-F10 ● .375 .155 .125 .020 .132
-F10

OFHT 040305SN-F50 ●●●●●●● ●●● .375 .155 .125 .020 .132


OFHT 050410SN-F50 ●●●●● ● ● .500 .173 .187 .040 .189
-F50

OFHT 040305SN-M50 ●● ● ● .375 .155 .125 .020 .132


OFHT 050410SN-M50 ●●● ● .500 .173 .187 .040 .189
-M50

OFHW 040302EN ● ●● .375 .155 .125 .008 .132


OFHW
Tools

CTCM235

CTCM245
d l s r d1

CTW4615
CTPM225

CTPM240

CTPM245
CTCK215

CTCS245
CTCP220

CTCP230

CTPK220
CTD4205
CTN3105

CTC5240
CTEP210

CTPP225

CTPP235

CTL3215
TCM10

H216T
AMZ
r
Tools and inserts for milling

5
4

d1
d

25°
2

1
l s

VC
18-24 28 27 156-167 29
CERATIZIT \ MaxiMill 274 System
31
Starting parameters for example of materials OF..

Materials Insert vc [ft/min] Coolant

1.2312 P20S 1.000 N/mm2 OFHT 040305SN-M50 CTPP235 660 dry


OFHT 040305SN-F50
1.4571 316Ti 600 N/mm2 CTPM240 525 dry
OFHT 050410SN-F50
5.1301 Cast Iron HB 180 OFHT 040305SN-M50 CTCK215 825 dry
OFHT 040305SN-F50
2.4856 Inconel 625 1.450 N/mm2 CTCS245 115 emulsion
OFHT 050410SN-F50

ap (in)

0.16

0.14

0.12

0.10
OF..04

Application Data
0.08

0.06

0.04

0.02

Tools and inserts for milling


0 0.004 0.008 0.012 0.016 0.020

fz (in)

ap (in)

0.16

0.14

0.12

0.10
OF..05
0.08

0.06

0.04

0.02

0 0.004 0.008 0.012 0.016 0.020

fz (in)

Additional grades and geometries can be used for the application and are illustrated in the respective application range of the system.
32 CERATIZIT \ MaxiMill 274 System
OF04.. \ Application Data

d1 Dmax / r 0,8 Dmin R max


Helical plunge milling [inch] [inch] [inch] [°]
DM 1.500 3.1890 2.9528 1.2
2.000 4.2126 3.9764 0.9
3.000 6.1811 5.9449 0.6
αR 4.000 8.1890 7.9528 0.5
ap [inch] = DM x π x tan R
5
6

4
3

7
2
5
6 1

8
4
3

7
ap
2
1

8
d1
Dmax/min.

Dmax [inch] = maximum diameter for flat bottom ground


Dmin [inch] = minimum hole diameter
DM = Dmax - d1 or Dmin - d1

d1 Xmax
Axial plunging [inch] [inch]
1.500 .0984
2.000 .0984
Application Data

3.000 .0984
4.000 .0984
x max

5
6
4
3

2
1
8

d1
Tools and inserts for milling

d1 R
Angled ramping [inch] [°]
1.500 5.0
2.000 3.4
3.000 2.1
4.000 1.6
αR

5
6
4
3

2
1
8

d1
CERATIZIT \ MaxiMill 274 System 33
OF05.. \ Application Data

d1 Dmax / r 0,8 Dmin R max


Helical plunge milling [inch] [inch] [inch] [°]
DM 2.000 4.291 3.976 1.1
2.500 5.276 4.961 0.9
3.000 6.260 5.945 0.7
αR
5
4.000 8.268 7.953 0.5
6

4
5.000 10.276 9.961 0.4

7
2
5
6 1

8
4
3

7
ap
2
1

8
6.000 12.244 11.929 0.3
ap [inch] = DM x π x tan R
d1
Dmax/min.

Dmax [inch] = maximum diameter for flat bottom ground


Dmin [inch] = minimum hole diameter
DM = Dmax - d1 or Dmin - d1

d1 Xmax
Axial plunging [inch] [inch]
2.000 .087
2.500 .075

Application Data
3.000 .071
4.000 .063
5.000 .055
6.000 .040
x max

5
6
4
3

2
1
8

d1

Tools and inserts for milling


d1 R
Angled ramping [inch] [°]
2.000 3.2
2.500 2.0
3.000 1.5
4.000 1.0
5.000 0.4
6.000 0.2
αR

5
6
4
3

2
1
8

d1
34 CERATIZIT \ MaxiMill 274 System
A274 SF.. \ Face Milling Cutters

Ød
Ø dA H6

h
a
2

3
1

4
Ø d1
Ø d2

d1 Type, d2 h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [inch] [RPM]
1.45 A274.150.R.05-09-A050-175-EF 1.800 1.78 1.42 0.500 0.150 5 29,200 SF.. 0903.. E01
1.95 A274.200.R.07-09-A075-175-EF 2.300 1.78 1.75 0.750 0.150 7 25,000 SF.. 0903.. E01
2.95 A274.300.R.09-09-A100-200-EF 3.300 2.03 2.25 1.000 0.150 9 20,100 SF.. 0903.. E01
3.95 A274.400.R.11-09-B125-200-EF 4.300 2.03 2.75 1.250 0.150 11 17,300 SF.. 0903.. E01
1.88 A274.200.R.04-12-A075-175-EF 2.430 1.81 1.75 0.750 0.236 4 18,900 SF.. 1204.. E02
2.38 A274.250.R.05-12-A100-200-EF 2.930 2.06 2.19 1.000 0.236 5 16,700 SF.. 1204.. E02
2.88 A274.300.R.06-12-A100-200-EF 3.430 2.06 2.19 1.000 0.236 6 15,200 SF.. 1204.. E02
3.88 A274.400.R.07-12-A125-200-EF 4.430 2.06 2.75 1.250 0.236 7 13,000 SF.. 1204.. E02
Tools

4.88 A274.500.R.08-12-B150-200-EF 5.430 2.06 3.81 1.500 0.236 8 11,600 SF.. 1204.. E02
5.88 A274.600.R.10-12-B200-200-EF 6.430 2.06 4.88 2.000 0.236 10 10,500 SF.. 1204.. E02
Tools and inserts for milling

E01 11513168 11254598 11114698


E02 11803957 11450867 11450858

VC
156-167 27 168-170 35
CERATIZIT \ MaxiMill 274 System 35
SF..

P ●●●●●●○ ○ ○ ○ ○
M ● ○ ○●●● ●
K ○●●● ●●●● ○●●○
N ●●●●
S ●●
H ○

CTCM235

CTW4615
CTPM225

CTPM240

CTPM245
CTCK215
CTCP220

CTCP230

CTPK220
CTD4205
CTN3105

CTC5240
CTEP210

CTPP225

CTPP235

CTL3215
TCM10
d l s r d1

H216T
AMZ
[inch] [inch] [inch] [inch] [inch]
SFHT 0903AFFR-F10 ● .375 .375 .125 .040 .132
-F10

SFHT 0903AFER-F40 ● .375 .375 .125 .040 .132


-F40

SFHT 0903AFSR-F50 ●●●●●●● ● .375 .375 .125 .040 .132


SFHT 1204AFSR-F50 ●●●● ● .500 .500 .187 .040 .189
-F50

SFKT 0903AFSR-M50 ●●●●●● .375 .375 .125 .040 .132


SFKT 1204AFSR-M50 ● ●●● .500 .500 .187 .040 .189
-M50

SFKT 0903AFSR-R50 ●● .375 .375 .125 .040 .132

Tools
-R50

d l s r d1
CTCM235

CTW4615
CTPM225

CTPM240

CTPM245
CTCK215
CTCP220

CTCP230

CTPK220
CTD4205
CTN3105

CTC5240
CTEP210

CTPP225

CTPP235

CTL3215
TCM10

H216T
AMZ

Tools and inserts for milling


3 r
d1
d

25°

1
l1

l s

VC
18-24 28 27 156-167 34
36 CERATIZIT \ MaxiMill 274 System
Starting parameters for example of materials SF..

Materials Insert vc [ft/min] Coolant

SFKT 0903AFSR-M50
1.2312 P20S 1.000 N/mm2 CTPP235 660 dry
SFKT 1204AFSR-M50
SFHT 0903AFSR-F50
1.4571 316Ti 600 N/mm2 CTPM240 600 dry
SFKT 1204AFSR-M50
5.1301 Cast Iron HB 180 SFKT 0903AFSR-R50 CTCK215 825 dry

2.4856 Inconel 625 1.450 N/mm2 SFHT 0903AFSR-F50 CTCS245 115 emulsion

ap (in)

0.16

0.14

0.12

0.10
SF..09
Application Data

0.08

0.06

0.04

0.02

0
Tools and inserts for milling

0 0.004 0.008 0.012 0.016 0.020

fz (in)

ap (in)

0.32

0.28

0.24

0.20
SF..12
0.16

0.12

0.08

0.04

0 0.004 0.008 0.012 0.016 0.020

fz (in)

Additional grades and geometries can be used for the application and are illustrated in the respective application range of the system.
CERATIZIT \ MaxiMill 274 System 37
SF09.. \ Application Data

d1 Dmax / r 0,8 Dmin R max


Helical plunge milling [inch] [inch] [inch] [°]
DM 1.45 3.1890 3.0709 0.9
1.95 4.2126 4.0945 0.7
2.95 6.1811 6.0630 0.4
αR 3.95 8.1890 8.0709 0.3
ap [inch] = DM x π x tan R
ap

d1
Dmax/min.

Dmax [inch] = maximum diameter for flat bottom ground


Dmin [inch] = minimum hole diameter
DM = Dmax - d1 or Dmin - d1

d1 Xmax
Axial plunging [inch] [inch]
1.45 .1220
1.95 .1220

Application Data
2.95 .1142
3.95 .1063
x max

d1

Tools and inserts for milling


d1 R
Angled ramping [inch] [°]
1.45 6.2
1.95 4.2
2.95 2.4
3.95 1.7
αR

d1
38 CERATIZIT \ MaxiMill 274 System
SF12.. \ Application Data

d1 Dmax / r 0,8 Dmin R max


Helical plunge milling [inch] [inch] [inch] [°]
DM 1.878 4.252 4.213 0.5
2.378 5.276 5.197 0.4
2.878 6.260 6.181 0.3
αR 3.878 8.268 8.189 0.2
4.878 10.276 10.197 0.2

ap
5.878 12.244 12.205 0.2
ap [inch] = DM x π x tan R
d1
Dmax/min.

Dmax [inch] = maximum diameter for flat bottom ground


Dmin [inch] = minimum hole diameter
DM = Dmax - d1 or Dmin - d1

d1 Xmax
Axial plunging [inch] [inch]
1.878 .134
2.378 .126
Application Data

2.878 .118
3.878 .106
4.878 .083
5.878 .079
x max

d1
Tools and inserts for milling

d1 αR
Angled ramping [inch] [°]
1.878 4.8
2.378 3.4
2.878 2.5
3.878 1.7
4.878 1.0
5.878 0.8
αR

d1
CERATIZIT \ Notes
39

Tools and inserts for milling Notes


Tools and inserts for milling Introduction
40
CERATIZIT \ MaxiMill 273 System
41
System Overview

Economic face milling for a wide range of materials

◦ 16 cutting edges
◦ Stability and process security combined with low power consumption

Introduction
Material groups

Tools and inserts for milling


P ▯
M ○
K ▯
N
S ○
H

Possible applications

Face milling Slot milling Chamfering

Detailed Information

Pitch Ø Range Inserts

inch: Ø 2.00 to 10.00" OAKU 06..


42 CERATIZIT \ MaxiMill 273 System
Geometry overview

-F40 Machining conditions


○ Positive geometry

20°
○ Finishing and roughing
○ For unstable clamping
situations
○ For heat-resistant
materials, titanium and
super alloys
fz [in]
CTPM245 CTPM245 CTPM245
0.008 - 0.010"
CTC5240 CTC5240 CTC5240

-F50 Machining conditions


○ Positive geometry
○ Light roughing
0.0035
○ For unstable clamping CTCP220 CTCP230
situations 23° CTPP225 CTPP235
○ First choice for stainless
CTCM235
Introduction

CTPM225
steel materials
CTPM225 CTPM240
CTCK215 CTCK215
CTPK220 CTPK220
fz [in]
0.008 - 0.010"
Tools and inserts for milling

-M50 Machining conditions


○ Universal geometry
○ Light to medium
roughing 0.006
CTCP230 CTCP230 CTCP230
18°

○ First choice for general CTPP235 CTPP235 CTPP235


steel materials
CTCM235 CTPM225 CTPM225
CTPM225 CTPM240 CTPM240
CTCK215 CTCK215
CTPK220 CTPK220
fz [in]
0.008 - 0.020"

-R50 Machining conditions


○ Stable geometry 0.008
○ Roughing
11°

○ For heavily interrupted


cut
○ First choice for cast iron
materials
CTCK215 CTCK215
CTPK220 CTPK220
fz [in]
0.008 - 0.020"
CERATIZIT \ MaxiMill 273 System 43
Face Milling Cutters

Ød
Ø dA H6

h
a
Ø d1
Ø d2

d1 Type, d2 h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [inch] [RPM]
2.000 A273.200.R.05-06-A075-175-EF 2.400 1.75 1.75 0.750 .138 5 14,800 OA/XA.. 0605.. E01
2.500 A273.250.R.07-06-A100-200-EF 2.900 2.00 2.25 1.000 .138 7 13,000 OA/XA.. 0605.. E01
3.000 A273.300.R.08-06-A100-200-EF 3.400 2.00 2.25 1.000 .138 8 11,800 OA/XA.. 0605.. E01
4.000 A273.400.R.10-06-B125-200-EF 4.400 2.00 2.75 1.250 .138 10 10,100 OA/XA.. 0605.. E02
5.000 A273.500.R.12-06-B150-200-EF 5.400 2.00 3.75 1.500 .138 12 8,900 OA/XA.. 0605.. E02
6.000 A273.600.R.13-06-B150-250-EF 6.400 2.00 3.75 1.500 .138 13 7,900 OA/XA.. 0605.. E02
8.000 A273.800.R.25-06-C250-250-EF 8.400 2.50 6.50 2.500 .138 25 2,900 OA/XA.. 0605.. E03
10.000 A273.1000.R.31-06-C250-250-EF 10.400 2.50 6.50 2.500 .138 31 2,600 OA/XA.. 0605.. E03

Tools
Tools and inserts for milling

E01 11107792 11210490 6275


E02 11107792 11802576 6275
E03 11529282 11529276 11534870 6274

VC
156-167 41 168-170 44 45
44
CERATIZIT \ MaxiMill 273 system
OA..

P ●●●●●●○ ○ ○ ○ ○
M ● ○ ○●●● ●
K ○●●● ●●●● ○●●○
N ●●●●
S ●●
H ○

CTCM235

CTW4615
CTPM225

CTPM240

CTPM245
CTCK215
CTCP220

CTCP230

CTPK220
CTD4205
CTN3105

CTC5240
CTEP210

CTPP225

CTPP235

CTL3215
TCM10
d l s l1 r d1

H216T
AMZ
[inch] [inch] [inch] [inch] [inch] [inch]
OAKU 060508ER-F40 ●● 0.676 0.236 0.218 0.078 0.032 0.228
-F40

OAKU 060508SR-F50 ●●●●●●● 0.676 0.236 0.218 0.078 0.032 0.228


-F50

OAKU 060508SL-M50 ● ●● 0.676 0.236 0.218 0.078 0.032 0.228


OAKU 060508SR-M50 ●●●●●●● ●● 0.676 0.236 0.218 0.078 0.032 0.228
-M50

OAKU 060508SR-R50 • • 0.676 0.236 0.218 0.078 0.032 0.228


-R50

d l s l1 r d1
Tools

CTCM235

CTW4615
CTPM225

CTPM240

CTPM245
CTCK215
CTCP220

CTCP230

CTPK220
CTD4205
CTN3105

CTC5240
CTEP210

CTPP225

CTPP235

CTL3215
TCM10

H216T
AMZ

r
Tools and inserts for milling

d1
d

l1 s

VC
18-24 42 41 156-167 43
-M50

18-24
R

l
d
r

42

41
Ø d1

XAHT 060525SL-M50
XAHT 060525ER -F40

XAHT 060525SR-M50
P

S
K
N

H
M

VC
156-167
CTEP210 CTEP210

TCM10 TCM10
CTCP220 CTCP220
CTPP225 CTPP225
○●●●

CTCP230 CTCP230

43
CTPP235 CTPP235
CTPM225 CTPM225
CTCM235 CTCM235
●●●●●●○ ○ ○
○ ○●●●

●●●●●●●

CTPM240 CTPM240
CTN3105 CTN3105

CTL3215 CTL3215

CTCK215 CTCK215
●●●●

●●

CTPK220 CTPK220
CTD4205 CTD4205

AMZ AMZ
H216T H216T
●●●●

CTW4615 CTW4615
○●●○

CTPM245 CTPM245
●●

CTC5240 CTC5240
d
d

.676
.676
.676

l
l

.330
.330
.330

s
s

.218
.218
.218

r
r

.098
.098
.098

d1
d1

.236
.236
.236

R
R
XA..
MaxiMill 273 System

25.2
25.2
25.2
[inch] [inch] [inch] [inch] [inch] [inch]
45

Tools and inserts for milling Tools


46
CERATIZIT \ MaxiMill 273 System
Starting parameters for example materials

Materials Insert vc [ft/min] Coolant

1.2312 P20S 1.000 N/mm2 OAKU 060508SR-M50 CTPP235 660 Dry

1.4571 316Ti 600 N/mm2 OAKU 060508SR-F50 CTPM240 525 Dry

5.1301 Cast Iron HB 180 OAKU 060508SR-R50 CTCK215 825 Dry

2.4856 Inconel 625 1.450 N/mm 2


OAKU 060508SR-F40 CTCS245 115 Emulsion

ap (in)

0.16

0.14
Application Data

0.12

0.10
OAKU
0.08

0.06

0.04
Tools and inserts for milling

0.02

0 0.004 0.008 0.012 0.016 0.20

fz (in)

Additional grades and geometries can be used for the application and are illustrated in the respective application range of the system.
CERATIZIT \ Notes
47

Tools and inserts for milling Notes


Tools and inserts for milling Introduction
48
CERATIZIT \ MaxiMill 271 System 49
System overview

Maximum power for high productivity

◦ 8 cutting edges
◦ Maximum depth of cut .330" inch

Introduction
Material groups

Tools and inserts for milling


P ▯
M ○
K ▯
N
S ○
H

Possible applications

Face milling Slot milling Chamfering

Detailed Information

Pitch Ø range Inserts

inch: Ø 2.00 to 6.50" SAKU 1706..


50 CERATIZIT \ MaxiMill 271 System
Geometry overview

-F50 Machining conditions


○ Positive geometry
○ Medium roughing
○ For unstable clamping 0.004
CTCP220 CTCP230

27°
situations when CTPP225 CTPP235
machining steel
○ First choice for stainless CTCM235 CTPM225
steel materials CTPM225 CTPM240

fz [in]
CTPM245 CTPM245 CTPM245
0.008 - 0.012" CTCS245 CTCS245 CTCS245
CTC5240 CTC5240 CTC5240

-M50 Machining conditions


○ Universal geometry
○ Light and rough 0.006
machining
20° CTCP220 CTCP230 CTCP230
○ First choice for general CTPP225 CTPP235 CTPP235
Introduction

steel materials
CTCM235 CTPM225 CTPM225
CTPM225 CTPM240 CTPM240
CTCK215 CTCK215
CTPK220 CTPK220
fz [in]

0.008 - 0.020"
Tools and inserts for milling

-R50 Machining conditions


○ Stable Geometry 0.008
○ Roughing
13°

○ For heavily interrupted


cut
○ First choice for cast iron
materials
CTCK215 CTCK215
CTPK220 CTPK220
fz [in]
0.008 - 0.020"
CERATIZIT \ MaxiMill 271 System 51
Face milling cutters

Ød
H6
Ø dA

h
a
Ø d1
Ø d2

d1 Type, d2 h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
2.000 A271.200.R.04-17-A075-175-EF 2.634 1.75 1.75 0.750 0.330 4 14,300 SA.. 17.. E01
2.500 A271.250.R.06-17-A100-200-EF 3.134 2.00 2.25 1.000 0.330 6 12,700 SA.. 17.. E01
3.000 A271.300.R.07-17-A100-200-EF 3.634 2.00 2.25 1.000 0.330 7 11,500 SA.. 17.. E01
4.000 A271.400.R.08-17-B125-200-EF 4.634 2.00 2.75 1.250 0.330 8 9,800 SA.. 17.. E01
5.000 A271.500.R.10-17-B150-200-EF 5.634 2.00 3.75 1.500 0.330 10 8,700 SA.. 17.. E01
6.500 A271.650.R.12-17-C250-250-EF 7.134 2.50 5.12 2.500 0.330 12 7,600 SA.. 17.. E01

Tools
Tools and inserts for milling

E01 11107792 11210490 6275

VC
156-167 49 168-170 52
Tools and inserts for milling Tools
52

d -R50 -M50 -F50


3
SA..

18-24
l
2
4
1

r
l1

50

d1

49
SAKU 1706ABSR-F50

SAKU 1706ABSR-R50
SAKU 1706ABSR-M50
P

S
K
N

H
M

VC
156-167
CTEP210 CTEP210

TCM10 TCM10
CTCP220 CTCP220
CTPP225 CTPP225
○●●●

CTCP230 CTCP230

51
CTPP235 CTPP235
CERATIZIT \ MaxiMill 271 System

CTPM225 CTPM225
CTCM235 CTCM235
●●●●●●○ ○ ○

●●●●●●●
●●●●●●●
○ ○●●●

CTPM240 CTPM240
CTN3105 CTN3105

CTL3215 CTL3215
CTCK215 CTCK215
●●
●●●●

●●

CTPK220 CTPK220
CTD4205 CTD4205

AMZ AMZ
H216T H216T
●●●●

CTW4615 CTW4615
○●●○

CTPM245 CTPM245
CTC5240 CTC5240
●●●
●●●

CTCS245 CTCS245
d
d

.670
.670
.670

l
l

.670
.670
.670

s
s

.250
.250
.250

l1
l1

.146
.146
.146

r
r

.031
.031
.031

d1
d1

.228
.228
.228
[inch] [inch] [inch] [inch] [inch] [inch]
CERATIZIT \ MaxiMill 271 System 53
Starting parameters for example materials

Materials Insert VC[ft/min] Coolant

1.2312 P20S 1.000 N/mm2 SAKU 1706ABSR-M50 CTPP235 660 Dry

1.4571 316Ti 600 N/mm2 SAKU 1706ABSR-F50 CTPM240 525 Dry

5.1301 Cast Iron HB 180 SAKU 1706ABSR-R50 CTCK215 825 Dry

2.4856 Inconel 625 1.450 N/mm2 SAKU 1706ASBR-F50 CTCS245 115 Emulsion

ap (in)

.320

.280

Application Data
.240

.200
SAKU
.160

.120

.080

Tools and inserts for milling


.040

0 0.004 0.008 0.012 0.016 0.020

fz (in)

Additional grades and geometries can be used for the application and are illustrated in the respective application range of the system.
Tools and inserts for milling Introduction
54
CERATIZIT \ MaxiMill 270 System 55
System overview

45° face milling system for universal application

◦ Maximum metal removal rate


◦ Optimal price-performance ratio

Introduction
Material groups

Tools and inserts for milling


P ▯
M ○
K ▯
N ○
S ○
H

Possible applications

Face milling Slot milling Helical plunge Pocket milling Helical plunging Chamfering
milling

Detailed Information

Pitch Ø range Inserts

SD..09..
inch: Ø 0.500 to 6.00" SD..12..
SD..15..
56 CERATIZIT \ MaxiMill 270 System
Geometry overview (SD..09..)

-27P Machining conditions


○ Highly positive geometry

25°
○ Sharp cutting edge
○ Reduced tendency to
adhesion
○ First choice for
non-ferrous metals
AMZ AMZ AMZ
fz [in]
H216T H216T H216T
0.002 - 0.016"

-M31 Machining conditions


○ Positive geometry 0.006

18°
○ Reduced vibration
○ Universal application
○ For heat-resistant
Introduction

materials, titanium and


super alloys
fz [in]

0.004 - 0.010" CTC5240 CTC5240 CTC5240


Tools and inserts for milling

-33 Machining conditions


○ Positive geometry 0,15
27°

○ Light roughing
○ First choice for stainless
steel materials
CTPM240 CTPM240 CTPM240

fz [in]
0.004 - 0.020"

-33P Machining conditions


○ Positive geometry 0,15
27°

○ Reduced tendency to
adhesion
○ First choice for stainless
steel materials CTPM240 CTPM240

fz [in]
0.004 - 0.010"
CERATIZIT \ MaxiMill 270 System 57
Geometry overview (SD..09..)

-F10 Machining conditions


○ Highly positive geometry

12°
○ Sharp cutting edge
○ First choice for
non-ferrous metals

fz [in]
0.002 - 0.015" CTCS245 CTCS245 CTCS245

-F50 Machining conditions


○ Highly positive geometry 12° 0.006
○ Sharp cutting edge
○ Reduced tendency to
adhesion
CTCM245 CTCM245

Introduction
○ Frst choice for
non-ferrous metals

fz [in]
CTCS245 CTCS245 CTCS245
0.004 - 0.010" CTPM245 CTPM245 CTPM245
CTCM245

Tools and inserts for milling


-27 Machining conditions
○ Positive geometry
20°

○ Light roughing
○ First choice for stainless
steel materials

AMZ AMZ
fz [in] AMZ
H216T H216T
0.002 - 0.016"
CTC5240 CTC5240 CTCS240

-27P Machining conditions


○ Highly positive geometry
20°

○ Sharp cutting edge


○ Reduced tendency to
adhesion
○ First choice for
non-ferrous metals AMZ
H216T

fz [in] AMZ AMZ AMZ


H216T H216T H216T
0.002 - 0.016"
58 CERATIZIT \ MaxiMill 270 System
Geometry overview (SD..12..)

-27 Machining conditions


○ Highly positive geometry

20°
○ Sharp cutting edge
○ First choice for
non-ferrous metals

fz [in] H216T H216T H216T


0.002 - 0.016"

-27P Machining conditions


○ Highly positive geometry

20°
○ Sharp cutting edge
○ Reduced tendency to
adhesion
○ First choice for
Introduction

non-ferrous metals AMZ


H216T

fz [in] AMZ AMZ AMZ


H216T H216T H216T
0.002 - 0.016"
Tools and inserts for milling

-33 Machining conditions


○ Positive geometry 0,15
27°

○ Light roughing
○ First choice for stainless
steel materials
CTPM240 CTPM240 CTPM240

fz [in]
0.004 - 0.010"

-SN Machining conditions


○ Stable geometry 0.007
○ Light to medium finishing
10°

○ For cermet as cutting


TMC10 TMC10
material
○ For steel materials

fz [in]
0.004 - 0.010"
CERATIZIT \ MaxiMill 270 System 59
Geometry overview (SD..12.. \ XD..12..)

-M31 Machining conditions


○ Positive geometry 0.006

18°
○ Reduced vibration
○ Universal application
○ For heat-resistant
materials, titanium and
super alloys
fz [in]
0.004 - 0.010" CTC5240 CTC5240 CTC5240

-F50 Machining conditions


0.006
○ Positive geometry 12°
○ Light roughing
○ For unstable clamping
situations
○ First choice for stainless CTPM245 CTPM245 CTPM245

Introduction
steel materials
fz [in]
CTCS245 CTCS245 CTCS245
0.004 - 0.010" CTPM245 CTPM245 CTPM245

Tools and inserts for milling


-R Machining conditions
0.015
○ Stable geometry

○ Medium roughing
○ For unstable clamping CTCP230 CTPP235
situations, interrupted
cuts
○ First choice for cast iron CTCK215 CTCK215
materials fz [in]
0.012 - 0.032"
60 CERATIZIT \ MaxiMill 270 System
A270 \ Face milling cutters

Ød
H6
Ø dA

h
a
Ø d1
Ø d2

d1 Type, d2 h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [inch] [RPM]
2.000 A270.200.R.06-09-A075-175-EF 2.330 1.75 1.75 0.750 0.157 6 10,700 SD.. 0903.. E01
2.500 A270.250.R.08-09-A100-200-EF 2.830 2.00 2.25 1.000 0.157 8 8,500 SD.. 0903.. E01
3.000 A270.300.R.10-09-A100-200-EF 3.330 2.00 2.25 1.000 0.157 10 6,700 SD.. 0903.. E01
2.000 A270.200.R.04-12-A075-175-EF 2.550 1.75 1.75 0.750 0.236 4 10,700 SD.. 1204.. E02
2.500 A270.250.R.05-12-A100-200-EF 3.050 2.00 2.25 1.000 0.236 5 8,500 SD.. 1204.. E02
3.000 A270.300.R.06-12-A100-200-EF 3.550 2.00 2.25 1.000 0.236 6 6,700 SD.. 1204.. E02
4.000 A270.400.R.06-12-B125-200-EF 4.550 2.00 2.75 1.250 0.236 6 5,400 SD.. 1204.. E02
Tools

5.000 A270.500.R.07-12-B150-200-EF 5.550 2.00 3.75 1.500 0.236 7 4,300 SD.. 1204.. E02
6.000 A270.600.R.08-12-B150-200-EF 6.660 2.00 3.75 1.500 0.236 8 3,500 SD.. 1204.. E02
Tools and inserts for milling

E01 77613 11149541 56656


E02 106022 11210490 6275

VC
156-167 55 168-170 62 63
CERATIZIT \ MaxiMill 270 System 61
C270 \ Face milling cutters

d1 Type, d2 l1 l2 dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [inch] [RPM]
0.500 C270.0500.R.01-09-B0625-125-EF 0.830 3.25 1.25 0.625 0.157 1 41,700 SD.. 0903.. E01
0.500 C270.0500.R.01-09-B075-125-EF 0.830 3.25 1.25 0.750 0.157 1 41,700 SD.. 0903.. E01
0.750 C270.0750.R.03-09-B075-150-EF 1.080 3.50 1.50 0.750 0.157 3 33,500 SD.. 0903.. E02
0.750 C270.0750.R.03-09-B100-150-EF 1.080 3.50 1.50 1.000 0.157 3 33,500 SD.. 0903.. E02
1.000 C270.100.R.04-09-B075-150-EF 1.330 3.50 1.50 0.750 0.157 4 28,800 SD.. 0903.. E02
1.000 C270.100.R.04-09-B100-150-EF 1.330 3.50 1.50 1.000 0.157 4 28,800 SD.. 0903.. E02
1.250 C270.125.R.05-09-B075-175-EF 1.580 3.75 1.75 0.750 0.157 5 25,600 SD.. 0903.. E02

Tools
1.250 C270.125.R.05-09-B100-175-EF 1.580 3.75 1.75 1.000 0.157 5 25,600 SD.. 0903.. E02
1.500 C270.150.R.05-09-B075-200-EF 1.830 4.00 2.00 0.750 0.157 5 23,300 SD.. 0903.. E02
1.500 C270.150.R.05-09-B100-200-EF 1.830 4.00 2.00 1.000 0.157 5 23,300 SD.. 0903.. E02

Tools and inserts for milling

E01 169857 11149541 56656


E02 77613 11149541 56656

VC
156-167 55 168-170 62
62 CERATIZIT \ MaxiMill 270 System
SD..

P ○ ●●●○ ○ ○●●
M ○ ●○○●● ●●○●
K ●● ○● ●● ○ ●○ ●●
N ●● ● ●
S ○ ○ ○○●●●○●
H ● ○

CTW4615

CTPM245

CTPM235
CTPM240
CTDPS30
CTCK215

CTCS245
CTCP230
CTPK220

CTD4205
CTN3105
CTC5240
CTPP625
CTPP235
CTP6215

CTL3215
TCC410
TCM10
d l s l1 r d1

H216T

AMZ
[inch] [inch] [inch] [inch] [inch] [inch]
SDHT 0903AEFN-27P ● ● .375 .375 .125 .066 .039 .134
SDHT 1204AEFN-27 ● .500 .500 .187 .069 .008 .217
-27P

SDHT 1204AEFN-27P ● ● .500 .500 .187 .069 .008 .217


SDHT 1504AEFN-27 ● .625 .625 .187 .069 .008 .217
SDMT 1204AESN-29R ●● .500 .500 .187 .069 .039 .217
SDNT 0903AESN-29 ●● .375 .375 .125 .066 .039 .134
-29

SDNT 090308SR-29 ●●

SDHT 090308ER-F10 ● .375 .375 .125 .063 .039 .134


-F10

SDHT 0903AESN-F50 ● .375 .375 .125 .063 .039 .134


SDHT 0903AESN-F50 ● .375 .375 .125 .063 .039 .134
-F50

SDHT 0903AESN-F50 ● .375 .375 .125 .063 .039 .134


Tools

SDMT 1204AEEN-31 .500 .500 .187 .069 .039 .217


SDNT 0903AESN-31 ● .375 .375 .125 .063 .039 .134
-31

SDHT 0903AESN-33 ● .375 .375 .125 .066 .039 .134


SDHT 0903AESN-33P ● .375 .375 .125 .066 .039 .134
-33
Tools and inserts for milling

SDHT 1204AESN-33 ● .500 .500 .187 .069 .039 .217


SDHT 0903AESN-M31 ● .375 .375 .125 .066 .039 .134
-M31

SDHT 1204AESN-M31 ● .500 .500 .187 .069 .039 .217

SDHT 1204AESN-R ●● .500 .500 .187 .069 .039 .217


SD..T

SDHW 1204AEEN ● .500 .500 .187 .069 .008 .217



SD..W

SDHW 1204AEEN-R .500 .500 .187 .069 .039 .217


SDHW 1204AESN-R ●● .500 .500 .187 .069 .039 .217

SDHW 1204AEFN-2 ● .500 .500 .187 .069 .039 .217


PCD

SDHW 1204AEFN-3 ● .500 .500 .187 .069 .039 .217

d l s l1 r d1
CTW4615

CTPM245

CTPM235
CTPM240
CTDPS30

CTCS245
CTCP230
CTPK220

CTD4205
CTN3105
CTC5240
CTPP235
CTP6215

CTP1625

CTL3215
TCC410
CTK215

TCM10
H216T

AMZ

r
d1
d

15°
l1

l s

VC
18-24 56-59 55 156-167 61 60
CERATIZIT \ MaxiMill Systems 270 \ 273 \ 260-041 \ 260-031 \ 260-057 63
XA.. XD..

P ●○ ●●●●●○● ○ ○ ○●●
M ○○ ○●○●○● ●●○●
K ●● ○●●○ ○●○ ●○ ●●
N ●● ● ●
S ○ ○ ○○○●●○●
H ○

CTCM225

CTPM245
CTW4615

CTPM235
CTPM240
CTCK215

CTCP225
CTCP230
CTPK220

CTD4205
CTN3105
CTC5240
CTPP220

CTPP235
CTP1625

CTL3215
TCC410
TCM10
d l s r R

H216T

GM43
S26T
AMZ
[inch] [inch] [inch] [inch] [inch]
XAHT 060525SL-M50 ● .672 .393 .219 .100 25.200
XAHT 060525SR-M50 ●●●●● ● ●● .672 .393 .219 .100 25.200
-M50

XDHW 0903AEEN ● .375 .217 .125 .039 4.900


XDHW 0903AEFN ● .375 .217 .125 .039 4.900
● ● ●
XDHW

XDHW 0903AESN .375 .217 .125 .039 4.900


XDHW 1204AEEN ● .500 .295 .187 .039 5.900
XDHW 1204AEFN ● .500 .295 .187 .039 5.900
XDHW 1204AESN ● ● ● .500 .295 .187 .039 5.900
d l s r R

CTCM225

CTPM245
CTW4615

CTPM240
CTCK215

CTCP225
CTCP230
CTPK220

CTD4205
CTN3105
CTC5240
CTPP220

CTPP235
CTP1625

CTP2235

CTL3215
TCC410
TCM10
H216T

GM43
S26T
AMZ

d
d

Ø d1

Tools
r
d1
15°

s s
r

r
R
R

l l

Tools and inserts for milling

VC
18-24 56-59 55 156-167 60
64
CERATIZIT \ MaxiMill 270 System
Application data

[inch]
D
[inch] Dw-min B1-max Dw-max B2-max α

270-09
Ø .500 1.1811 .059 1.2598 .059 –
Ø .750 1.6929 .059 1.7717 .059 –
Ø 1.000 2.2047 .059 2.2441 .059 –
Ø 1.250 2.6722 .059 2.7559 .059 –

B1 max
Ø 1.500 3.1890 .059 3.2677 .059 –
Ø 2.000 4.2126 .059 4.2520 .059 –
Ø 2.500 5.1969 .059 5.2756 .059 –
Ø 3.000 6.1811 .059 6.2598 .059 –

Dw-min 270-12
Ø 2.000 4.4488 .059 4.5276 .059 8.3°
Ø 2.500 5.4331 .059 5.5512 .059 6.3°
Ø 3.000 6.4173 .059 6.5354 .059 5°
Ø 4.000 8.4252 .059 8.5433 .059 3.7°
Ø 5.000
Application Data

10.4331 .059 10.5512 .059 2.8°


Ø 6.000 12.4409 .059 12.5197 .059 2.3°
B2 max

141
Ø .625 .778 .016 1.171 .059 2.0°
Ø .750 .870 .016 1.421 .075 2.0°
Dw-max Ø 1.000 1.370 .035 1.921 .098 2.0°
Ø 1.250 1.870 .063 2.421 .122 2.0°
Ø 1.500 2.370 .071 2.921 .118 1.5°
Tools and inserts for milling

α
Ramp angle

B
Calculated pitch / Dw > Dw-min and Dw < Dw-max

B1max
Max. pitch when plunging with minimum hole diameter

B2max
Max. when plunging with maximum diameter

d1
Milling cutter diameter

Dw
Diameter of hole

Dw-max
Largest hole diameter (without formation of pip)

Dw-min
Minimum hole diameter

B = (Dw – d1) ▪ π ▪ tan α


CERATIZIT \ Notes
65

Tools and inserts for milling Notes


Tools and inserts for milling Introduction
66
CERATIZIT \ MaxiMill HFC system 67
System overview

Milling cutter for highest cutting performance

◦ Extremely high feed rates


◦ Maximum chip removal rates

Introduction
Material groups

Tools and inserts for milling


P ▯
M ▯
K ○
N
S ▯
H

Possible applications

Face milling Slot milling Helical plunge Pocket milling Profile milling Helical plunging Plunge milling
milling

Detailed Information

Pitch Ø range Inserts

XP..06..
XD..09..
inch: Ø 1.50 to 8.00"
XO..12..
XO..19..
68
CERATIZIT \ MaxiMill HFC System
Geometry overview

-F40 Machining conditions


○ Positive geometry

15°
○ Roughing and finishing
operations
○ For unstable clamping
situations CTPM245 CTPM245 CTPM245
○ For heat-resistant
materials, titanium and
super alloys fz [in] CTPM245 CTPM245 CTPM245
0.008 - 0.060" CTC5240 CTC5240 CTC5240
CTCS245 CTCS245 CTCS245

-M50 Machining conditions


○ Universal geometry
○ Light to medium
roughing CTCP220 CTCP220
○ First choice for general CTCP230 CTCP230 CTCP230
Introduction

steel materials CTPP225 CTPP225 CTPP235


0.009
CTPP235 CTPP235
12°

CTCM235
CTPM235
CTCM225 CTCM245
CTPM240
CTPM240
CTCK215 CTCK215 CTCK215
fz [in]
Tools and inserts for milling

0.008 - 0.120"

-R50 Machining conditions


○ Stable geometry 0.0085
○ For stable machining

conditions
CTPP235 CTPP235
○ First choice for heavily
interrupted cut
○ For general steel
materials
fz [in]
0.008 - 0.120"
CERATIZIT \ MaxiMill HFC System 69
AHFC \ Face milling cutters

Ød
Ø dA H6

h
a
Ø d1

d1 Type, h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
1.500 AHFC.150.R.04-09-A050-175-EF 1.75 1.42 .500 .039 4 26,400 XD.. 09.. E01
2.000 AHFC.200.R.05-09-A075-175-EF 1.75 1.75 .750 .039 5 23,500 XD.. 09.. E01
2.500 AHFC.250.R.06-09-A075-200-EF 2.00 1.75 .750 .039 6 20,500 XD.. 09.. E01
2.000 AHFC.200.R.04-12-A075-175-EF 1.75 1.75 .750 .079 4 18,800 XO.. 12.. E02
2.500 AHFC.250.R.05-12-A100-200-EF 2.00 2.25 1.000 .079 5 16,400 XO.. 12.. E02
3.000 AHFC.300.R.07-12-A100-200-EF 2.00 2.25 1.000 .079 7 14,000 XO.. 12.. E02
4.000 AHFC.400.R.08-12-A125-200-EF 2.00 2.75 1.250 .079 8 12,000 XO.. 12.. E02
5.000 AHFC.500.R.10-12-B150-250-EF 2.50 3.75 1.500 .079 10 9,800 XO.. 12.. E02

Tools
8.000 AHFC.800.R.14-12-C250-250-EF 2.50 5.57 2.500 .079 14 2,800 XO.. 12.. E02

Tools and inserts for milling


New Version

d1 Type, h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
3.000 AHFC.300.R.06-19-A100-200-EF 2.00 2.25 1.000 .130 6 14,000 XO.. 19 E03
4.000 AHFC.400.R.08-19-A125-200-EF 2.00 2.75 1.250 .130 8 12,000 XO.. 19 E03
5.000 AHFC.500.R.10-19-B150-250-EF 2.50 3.75 1.500 .130 10 9,800 XO.. 19 E03
6.000 AHFC.600.R.11-19-B150-250-EF 2.50 3.75 1.500 .130 12 6,800 XO.. 19 E03

E01 165795 11149570 6274


E02 106022 11210490 6275
E03 11107792 11210490 6275

VC
156-167 67 168-170 71
70 CERATIZIT \ MaxiMill HFC System
CHFC \ Face milling cutters

l2

Ø dA h6
Ø d1
a
l1

d1 Type, l1 l2 dA a z nmax
[inch] Description [inch] [inch] [inch] [inch] [RP]
.625 CHFC.0625.R.02-06-A-150-EF-800 8.00 1.50 .625 .031 2 18,100 XP.. 06.. E01
.625 CHFC.0625.R.02-06-B-150-EF 3.50 1.50 .625 .031 2 18,100 XP.. 06.. E01
.750 CHFC.0750.R.03-06-A-200-EF-900 9.00 2.00 .750 .031 3 14,100 XP.. 06.. E01
.750 CHFC.0750.R.03-06-B-200-EF 4.20 2.00 .750 .031 3 14,100 XP.. 06.. E01
1.000 CHFC.100.R.04-06-A-200-EF-900 9.00 2.00 1.000 .031 4 15,400 XP.. 06.. E01
1.000 CHFC.100.R.04-06-B-200-EF 4.40 2.00 1.000 .031 4 15,400 XP.. 06.. E01
1.250 CHFC.125.R.05-06-A100-250-EF-900 9.00 2.50 1.000 .031 5 10,700 XP.. 06.. E01
1.250 CHFC.125.R.05-06-B100-250-EF 4.90 2.50 1.000 .031 5 10,700 XP.. 06.. E01
Tools

1.000 CHFC.100.R.03-09-A-200-EF-800 8.00 2.00 1.000 .039 3 9,000 XD.. 09.. E02
1.250 CHFC.125.R.03-09-A-250-EF-1000 10.00 2.50 1.250 .039 3 8,100 XD.. 09.. E03
1.250 CHFC.125.R.02-12-A-250-EF-1000 10.00 2.50 1.250 .079 2 6,480 XO.. 12.. E04
1.500 CHFC.150.R.03-12-A125-250-EF-1000 10.00 2.50 1.250 .079 3 6,100 XO.. 12.. E04
Tools and inserts for milling

E01 76913 11149541 56656


E02 54976 11149570 6274
E03 165795 11149570 6274
E04 106022 11210490 6275

VC
156-167 67 168-170 71
CERATIZIT \ MaxiMill HFC System 71
XD.. XO.. XP..

P ●●●●●●○ ○ ○ ○ ○
M ● ○ ○●●● ● ●
K ○●●● ●●●● ○●●○
N ●●●●
S ○●●●
H ○

CTCM235

CTCM245
CTW4615
CTPM225

CTPM240

CTPM245
CTCK215

CTCS245
CTCP220

CTCP230

CTPK220
CTD4205
CTN3105

CTC5240
CTEP210

CTPP225

CTPP235

CTL3215
TCM10
d l s l1 r d1

H216T
AMZ
[inch] [inch] [inch] [inch] [inch] [inch]
XDLX 09T308ER-F40 ●●● .373 .354 .156 .060 .032 .173
XOLX 120410ER-F40 ●●● .500 .472 .187 .086 .040 .216
-F40

XPLX 060305ER-F40 ●●● .250 .236 .108 .040 .020 .110


XOLX 190615ER-F40 ●●● .763 .750 .250 .120 .060 .236
XDLX 09T308SR-M50 ●●●●●●● ● ● ● .378 .354 .156 .060 .032 .173
XOLX 120410SR-M50 ●●●●●●● ● ● ● .500 .472 .187 .086 .040 .216
-M50

XPLX 060305SR-M50 ●● ●● ● ● .250 .236 .108 .040 .020 .110


XOLX 190615SR-M50 ●● ● ● ●●● .763 .750 .250 .120 .060 .236
XOLX 120410SR-R50 ● .500 .472 .187 .086 .040 .216
-R50

d l s l1 r d1
CTCM235

CTCM245
CTW4615
CTPM225

CTPM240

CTPM245
CTCK215

CTCS245
CTCP220

CTCP230

CTPK220
CTD4205
CTN3105

CTC5240
CTEP210

CTPP225

CTPP235

CTL3215
TCM10

H216T
AMZ

Tools
d
d1
10°

Tools and inserts for milling


r

Comparison of HFC system cutting depths

ap max .031" inch ap max .039" inch ap max .078" inch ap max .130" inch

XPLX 06.. XOLX 09.. XOLX 12.. XOLX 19..

VC
18-24 68 67 156-167 70 69
72
CERATIZIT \ MaxiMill HFC System
HFC 06/09 \ Starting parameters for example materials

Materials Insert vc [ft/min] Coolant

XPLX 060305SR-M50
1.2312 P20S 1.000 N/mm2 CTPP235 600 dry
XDLX 09T308SR-M50
XPLX 060305ER-M40
1.4571 316Ti 600 N/mm2 CTPM240 525 dry
XDLX 09T308SR-M50
XPLX 060305ER-M50
5.1301 Cast Iron HB 180 CTCK215 825 dry
XDLX 09T308SR-M50
XPLX 060305ER-F40
2.4856 Inconel 625 1.450 N/mm2 CTCS245 115 emulsion
XDLX 09T308ER-F40

ap (in)

.090

.080

.070

.060
06
Application Data

.050

.040

.030

.020

0
Tools and inserts for milling

0 .020 .040 .060 .080 .100 .120

fz (in)

ap (in)

.090

.080

.070

.060
09
.050

.040

.030

.020

0 .020 .040 .060 .080 .100 .120

fz (in)

Additional grades and geometries can be used for the application and are illustrated in the respective application range of the system.
CERATIZIT \ MaxiMill HFC System 73
HFC 12/19 \ Starting parameters for example materials

Materials Insert vc [ft/min] Coolant

1.2312 P20S 1.000 N/mm2 XOLX 120410SR-M50 CTPP235 600 dry

1.4571 316Ti 600 N/mm2 XOLX 120410ER-M50 CTPM240 525 dry

5.1301 Cast Iron HB 180 XOLX 120410ER-M50 CTCK215 825 dry

2.4856 Inconel 625 1.450 N/mm2 XOLX 120410ER-F40 CTCS245 115 emulsion

ap [in]

.090

.080

.070

.060
12

Application Data
.050

.040

.030

.020

Tools and inserts for milling


0 .020 .040 .060 .080 .100 .120

fz [in]

.140

.130

.120

.110
ap [in]
.100

.090

.080

.070

.060
19
.050

.040

.030

.020

0 .020 .040 .060 .080 .100 .120

fz [in]

Additional grades and geometries can be used for the application and are illustrated in the respective application range of the system.
74 CERATIZIT \ MaxiMill HFC System
HFC-06 \ Application data

d1 Dmax Dmin αR max


Helical plunge milling [inch] [inch] [inch] [°]
DM .625 1.211 0.857 4.5
.750 1.461 1.107 2.3
1.000 1.961 1.607 1.2
1.250 2.461 2.107 0.9
αR
ap [inch] = DM x π x tan αR
ap
d1
Dmax/min

Dmax [inch] = maximum diameter for flat bottom ground


Dmin [inch] = minimum hole diameter
DM = Dmax - d1 or Dmin - d1
Application Data
Tools and inserts for milling

d1 Xmax
Axial plunging [inch] [inch]
.625 - 1.250 .020

xmax

r
d1

d1 αR max
Angled ramping [inch] [°]
.625 5.9
.750 3.2
1.000 2.0
1.250 1.3

d1
CERATIZIT \ MaxiMill HFC System 75
HFC-06 \ Application data

l B r ap max
Depth of cut and remaining material [inch] [inch] [inch] [inch]
.250 .169 .020 .031

R = .047 inch

I = .250 inch

a p max
B

ipt ≥ .020" / tooth

Application Data






recommended

Tools and inserts for milling


d1 X B
Width of cut for flat surfaces [inch] [inch] [inch]
.625 - 1.250 d1-(2 x B) .169

X B

Ø d1

Zmax fz
Engagement data when plunge milling [inch] initial [inch] min [inch] max [inch] Ymax
[inch]
.209 .0039 .0031 .0059 d1 x < .0276

Tool offset with optimum Tool offset for unstable


Zmax overlap conditions

Y Y
Zmax Zmax/2
76 CERATIZIT \ MaxiMill HFC System
HFC-09 \ Application data

d1 Dmax Dmin αR max


Helical plunge milling [inch] [inch] [inch] [°]
DM 1.000 1.921 1.409 3.0
1.250 2.421 1.909 1.7
1.500 2.921 2.409 1.0
2.000 3.921 3.409 0.7
αR
2.500 4.913 4.402 0.5

ap ap [inch] = DM x π x tan αR
d1
Dmax/min

Dmax [inch] = maximum diameter for flat bottom ground


Dmin [inch] = minimum hole diameter
DM = Dmax - d1 or Dmin - d1

d1 D αR max 360°
[inch] [inch] [°]
D
1.000 1.409 3.0
1.250 1.909 1.7
Application Data

1.500 2.409 1.0


2.000 3.409 0.7
2.500 4.402 0.5

αR 360°
Tools and inserts for milling

d1 Xmax
Axial plunging [inch] [inch]
1.000 - 2.500 .0295

xmax

r
d1

d1 αR max
Angled ramping [inch] [°]
1.000 3.5
1.250 1.9
1.500 1.2
2.000 0.8
2.500 0.6

d1
CERATIZIT \ MaxiMill HFC System 77
HFC-09 \ Application data

l B r ap max
Depth of cut and remaining material [inch] [inch] [inch] [inch]
.3543 .2323 .0315 .0394

R = .079 inch

I = .354 inch

a p max
B

ipt ≥ .020" / tooth

Application Data






recommended

Tools and inserts for milling


d1 X B
Width of cut for flat surfaces [inch] [inch] [inch]
1.000 - 2.000 d1-(2 x B) .2323

X B

Ø d1

Zmax fz
Engagement data when plunge milling [inch] initial [inch] min [inch] max [inch] Ymax
[inch]
.2953 .0039 .0031 .0059 d1 x < .0276

Tool offset with optimum Tool offset for unstable


Zmax overlap conditions

Y Y
Zmax Zmax/2
78 CERATIZIT \ MaxiMill HFC System
HFC-12 \ Application data

d1 Dmax Dmin αR max


Helical plunge milling [inch] [inch] [inch] [°]
DM 2.000 3.921 3.213 1.2
2.500 4.921 4.213 0.9
3.000 5.921 5.213 0.8
4.000 7.921 7.291 0.7
αR
5.000 9.921 9.291 0.5

ap ap [inch] = DM x π x tan αR
d1
Dmax/min

Dmax [inch] = maximum diameter for flat bottom ground


Dmin [inch] = minimum hole diameter
DM = Dmax - d1 or Dmin - d1

d1 D αR max 360°
[inch] [inch] [°]
D
2.000 3.213 1.2
2.500 4.213 0.9
Application Data

3.000 5.213 9.8


4.000 7.291 0.7
5.000 9.291 0.5

αR 360°
Tools and inserts for milling

d1 Xmax
Axial plunging [inch] [inch]
2.000 - 5.000 .0453

xmax

r
d1

d1 αR max
Angled ramping [inch] [°]
2.000 1.4
2.500 1.1
3.000 1.0
4.000 0.9
5.000 0.8

d1
CERATIZIT \ MaxiMill HFC System 79
HFC-12 \ Application data

l B r ap max
Depth of cut and remaining material [inch] [inch] [inch] [inch]
.4724 .3268 .0394 .0787

R = .118 inch

I = .472 inch

a p max
B
Form XD

ipt ≥ .020" / tooth

Application Data






recommended

Tools and inserts for milling


d1 X B
Width of cut for flat surfaces [inch] [inch] [inch]
2.000 - 3.000 d1-(2 x B) .3268

X B

Ø d1

Zmax fz
Engagement data when plunge milling [inch] initial [inch] min [inch] max [inch] Ymax
[inch]
.3937 .0059 .0039 .0079 d1 x < .0276

Tool offset with optimum Tool offset for unstable


Zmax overlap conditions

Y Y
Zmax Zmax/2
80 CERATIZIT \ MaxiMill HFC System
HFC-19 \ Application data

d1 Dmax Dmin αR max


Helical plunge milling [inch] [inch] [inch] [°]
DM 3.000 5.157 6.181 1.4
4.000 6.732 7.756 1.0
5.000 8.700 9.724 0.7
6.000 11.456 12.480 0.5
αR
ap [inch] = DM x π x tan αR
ap
d1
Dmax/min

Dmax [inch] = maximum diameter for flat bottom ground


Dmin [inch] = minimum hole diameter
DM = Dmax - d1 or Dmin - d1

d1 D αR max 360°
[inch] [inch] [°]
D
3.000 .067 1.8
4.000 .067 1.3
Application Data

5.000 .067 1.0


6.000 .067 0.7

αR 360°
Tools and inserts for milling

d1 Xmax
Axial plunging [inch] [inch]
3.000 - 6.000 .067

xmax

r
d1

d1 αR max
Angled ramping [inch] [°]
3.000 1.8
4.000 1.3
5.000 1.0
6.000 0.7

d1
CERATIZIT \ MaxiMill HFC System 81
HFC-19 \ Application data

l B r ap max
Depth of cut and remaining material [inch] [inch] [inch] [inch]
.753 .515 .059 .130

R = .197 inch

I = .753 inch

a p max
B
Form XD

ipt ≥ .020" / tooth

Application Data






recommended

Tools and inserts for milling


d1 X B
Width of cut for flat surfaces [inch] [inch] [inch]
3.000 - 6.000 d1-(2 x B) .515

X B

Ø d1

Zmax fz
Engagement data when plunge milling [inch] initial [inch] min [inch] max [inch] Ymax
[inch]
.4724 .0078 .0039 .0098 < .65 x d1

Tool offset with optimum Tool offset for unstable


Zmax overlap conditions

Y Y
Zmax Zmax/2
Tools and inserts for milling Introduction
82
CERATIZIT \ MaxiMill HEC system 83
System overview

Cast iron milling without compromise

◦ 8 usable cutting edges


◦ Optimal solution for cast iron materials

Introduction
Material groups

Tools and inserts for milling


P
M
K ▯
N
S
H

Possible applications

Face milling Slot milling Trochoidal slot


milling

Detailed Information

Pitch Ø range Inserts

inch: Ø 2.00 to 8.00" LN.. 1106..


84
CERATIZIT \ MaxiMill HEC System
Geometry overview

-R50 Machining conditions


○ Positive geometry


○ For thin-walled
components
○ For machines with limited
power
○ For cast iron materials CTCK215 CTPK220
fz [in]
0.003 - 0.010"

EN Machining conditions
○ Stable cutting edges


○ Universal application
○ For cast iron materials
Introduction

CTCK215 CTCK215
fz [in]
0.003 - 0.012"
Tools and inserts for milling

ER Machining conditions
○ Stable cutting edges
○ Universal application

○ High surface quality


CTEP210
thanks to wiper facet
○ First choice for cast iron
materials
CTCK215
CTEP210 CTPK220
CTL3215
fz [in]
0.003 - 0.012"

SR Machining conditions
○ Stable cutting edges 0.006
○ For ceramic & CBN as

cutting materials
○ Stable component
clamping and machine
○ For cast iron materials
CTN3105
CTL3215
fz [in]
0.004 - 0.010"
CERATIZIT \ MaxiMill HEC System 85
Geometry overview

SN Machining conditions
○ Stable cutting edges 0.008
○ Rough machining


○ Stable component
clamping and machine
○ For cast iron materials
CTCK215 CTCK215
fz [in]
0.004 - 0.018"

Introduction
Tools and inserts for milling
86
CERATIZIT \ MaxiMill HEC System
HEC \ Face milling cutters

88° Ød
H6
Ø dA

h
a

88
°
Ø d1

d1 Type, d1 h d dA a z nmax
[inch] Description [inch] [inch] [inch] [inch] [inch] [RPM]
2.000 AHEC.200.R.06-11-A075-175-EF 2.000 1.75 1.75 0.750 .157 6 14,800 LNHX 1106.. E01
2.500 AHEC.250.R.08-11-A100-175-EF 2.500 1.75 2.25 1.000 .157 8 13,000 LNHX 1106.. E01
3.000 AHEC.300.R.10-11-A100-200-EF 3.000 2.00 2.25 1.000 .157 10 11,800 LNHX 1106.. E01
4.000 AHEC.400.R.12-11-B150-200-EF 4.000 2.00 3.75 1.500 .157 12 10,100 LNHX 1106.. E01
5.000 AHEC.500.R.16-11-B150-225-EF 5.000 2.25 3.75 1.500 .157 16 8,900 LNHX 1106.. E01
6.000 AHEC.600.R.14-11-B150-250-EF 6.000 2.50 3.75 1.500 .157 14 7,900 LNHX 1106.. E01
8.000 AHEC.600.R.20-11-A200-250-EF 8.000 2.50 3.75 2.000 .157 20 2,900 LNHX 1106.. E01
10.000 AHEC.800.R.20-11-A250-250-EF 10.000 2.50 6.89 2.500 .157 20 2,600 LNHX 1106.. E01
Tools
Tools and inserts for milling

E01 24647 11167992 11645528 11149570 8095018900 8095010500

VC
156-167 83 168-170 87
CERATIZIT \ MaxiMill HEC System 87
LN..

P ●●●●●●○ ○ ○ ○ ○
M ● ○ ○●●● ●
K ○●●● ●●●● ○●●○ ●
N ●●●●
S ●●
H ○ ●

CTCM235

CTW4615
CTPM225

CTPM240

CTPM245
CTCK215
CTCP220

CTCP230

CTPK220
CTD4205
CTN3105

CTC5240
CTEP210

CTPP225

CTPP235

CTP6215
CTL3215
TCM10
d l s d1

H216T
AMZ
[inch] [inch] [inch] [inch]
LNHX 1106PNER-R50 ●● 0.393 0.433 0.250 0.168
LNHX 110608EN-R50 ● 0.393 0.433 0.250 0.168
-R50

LNHX 121008EN-R50 ● 0.393 0.500 0.393 0.173

LNEX 121020EN ● 0.393 0.500 0.393 0.173


LNHX 1106PNER ● ●● 0.393 0.433 0.250 0.168
LNHX 1106PNSR ●● 0.393 0.433 0.250 0.168
-LNHX

LNHX 1106ZZER-Q ●● 0.393 0.433 0.250 0.168


LNHX 110608SN ● 0.393 0.433 0.250 0.168
LNHX 110616EN ● 0.393 0.433 0.250 0.168
LNHX 121020SN ● 0.393 0.500 0.393 0.173

d l s l1
CTCM235

CTW4615
CTPM225

CTPM240

CTPM245
CTCK215
CTCP220

CTCP230

CTPK220
CTD4205
CTN3105

CTC5240
CTEP210

CTPP225

CTPP235

CTP6215
CTL3215
TCM10

H216T
AMZ

Tools
d1
d

l s

Tools and inserts for milling

VC
18-24 84-85 83 156-167 86
88
CERATIZIT \ Cutting Data for Special Tools

Tool, material fz (inch) ap (inch)

HEC-11
CTCK215 .002 - .012 .004 - .177 X X
CTPK220 .002 - .012 .004 - .177 X X

HEC-11
CTN3105 .002 - .012 .004 - .157 X
CTL3215 .002 - .016 .004 - .137 X
TCEP210 .002 - .020 .004 - .157 X

Depth of cut up to .275"


Technical Information
Tools and inserts for milling
CERATIZIT \ Notes
89

Tools and inserts for milling Notes


Tools and inserts for milling Introduction
90
CERATIZIT \ MaxiMill 251 system 91
System overview

Button insert cutter for form milling and profiling

◦ Excellent suitability for rough machining and difficult to machine materials


◦ Very high feed rates combined with maximum stability

Introduction
Material groups

Tools and inserts for milling


P ▯
M ▯
K ▯
N ▯
S ○
H

Possible applications

Face milling Slot milling Helical plunge Pocket milling Profile milling Plunge milling Turn milling
milling

Detailed Information

Pitch Ø range Inserts


RD..0802..
RP..10T3..
inch: Ø 0.500 to 8.00" RP..1204..
RP..1605..
RP..2006..
92 CERATIZIT \ MaxiMill 251 System
Geometry overview

-F50 Machining conditions


○ Highly positive geometry
○ Sharp cutting edge
○ Reduced tendency to CTCP230 CTCP230
adhesion 0.006
CTPP235 CTPP235

18°
○ First choice for
non-ferrous metals CTPM225 CTPM225
CTPM235
CTPM240 CTPM240
CTPM240
CTCM245 CTCM245

fz [in]
CTCS245 CTCS245
CTCS245
0.003 - 0.014" CTPM245 CTPM245
CTPM245
CTCM245 CTCM245

-M50 Machining conditions


○ Positive geometry
○ Reduced vibration
○ Universal application 0.006
CTCP230 CTCP230 CTCP230
13,5°
Introduction

○ For heat-resistant CTPP235 CTPP235 CTPP235


materials, titanium and
super alloys CTCM245 CTCM245
CTPM240
CTPM240 CTPM240

fz [in]
CTPM245 CTPM245
0.004 - 0.016" CTPM245
CTCM245 CTCM245
Tools and inserts for milling

-M30 Machining conditions


○ Positive geometry
○ Light roughing
○ First choice for stainless

CTPP235 CTPP235
steel materials
CTCM235 CTCM235 CTC M240
CTPM225 CTPM240 CTPM235

fz [in]
0.003 - 0.016"

-R30 Machining conditions


○ Positive geometry
○ Reduced tendency to

adhesion
○ First choice for stainless
steel materials
CTCK215 CTCK215

fz [in]
0.004 - 0.016"
CERATIZIT \ MaxiMill 251 System 93
Geometry overview

-R60 Machining conditions


○ Geometry with excellent
stability


○ For stable clamping
situations
○ First choice for the
machining of hard
materials
fz [in]
0.002 - 0.014"
CTP6215 CTP6215 CTP6215

SN Machining conditions
○ Robust insert
○ For bad machining 0.005
conditions

CTCP230 CTCP230
○ First choice for iron and CTCK215
CTPP235 CTPP235
steel castings
CTPM225

Introduction
CTCK215 CTCK215
CTPK220 CTPK220
fz [in]
0.004 - 0.015"

Tools and inserts for milling


-M31 Machining conditions
○ Positive geometry 0.006
○ Universal application
13°

○ Reduced vibration
○ For heat-resistant materi-
als, titanium and super
alloys

fz [in]
0.003 - 0.014" CTC5240 CTC5240 CTC5240

-M32 Machining conditions


○ Medium roughing
○ Low cutting forces and

good stability
○ First choice for martensi
tic stainless steel ma- CTPM245 CTPM245 CTPM245
terials

fz [in]
0.003 - 0.014"
94
CERATIZIT \ MaxiMill 251 System
Geometry overview

-27P Machining conditions


○ Highly positive geometry

25°
○ Sharp cutting edges
○ Reduced tendency to
adhesion
○ First choice for non-
ferrous metals H216T
fz [in] H216T H216T H216T
0.002 - 0.016"

SN (Cermet) Machining conditions


○ Stable geometry 0.005
○ For cermet as cutting


material TCM10 TCM10
○ Light to medium finishing
○ For steel materials TCM10
TCM10
Introduction

fz [in]
0.003 - 0.014"
Tools and inserts for milling
CERATIZIT \ MaxiMill 251 System 95
A251-RS button insert cutters

Ød
H6
Ø dA

h
a
Ø d1
Ø d2

d2 Type, d1 h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [inch] [RPM]
1.500 A251.150.R.06-08-A050-175-RS-EF 1.185 1.75 1.42 .500 .157 6 15,150 RD.. 08.. E01
3.000 A251.300.R.12-08-A100-200-RS-IN-EF 2.685 2.00 2.25 1.000 .157 12 7,950 RD.. 08.. E01
1.500 A251.150.R.05-10-A050-175-RS-EF 1.106 1.75 1.42 .500 .197 5 15,900 RP.. 10.. E02
2.000 A251.200.R.06-10-A075-175-RS-EF 1.606 1.75 1.75 .750 .197 6 12,700 RP.. 10.. E02
2.000 A251.200.R.05-12-A075-175-RS-EF 1.528 1.75 1.75 .750 .236 5 12,700 RP.. 12.. E03
2.000 A251.200.R.06-12-A075-175-RS-EF 1.528 1.75 1.75 .750 .236 6 12,700 RP.. 12.. E03
2.500 A251.250.R.06-12-A100-200-RS-EF 2.028 2.00 2.25 1.000 .236 6 10,100 RP.. 12.. E03
3.000 A251.300.R.07-12-RS-A100-200-EF 2.528 2.00 2.25 1.000 .236 7 7,950 RP.. 12.. E03

Tools
4.000 A251.400.R.10-12-B125-200-RS-EF 3.528 2.00 2.75 1.250 .236 10 6,350 RP.. 12.. E03
6.000 A251.600.R.12-12-B150-200-RS-EF 5.528 2.00 3.75 1.500 .236 12 8,300 RP.. 12.. E03
2.000 A251.200.R.03-16-A075-175-RS-EF 1.370 1.75 1.75 .750 .315 3 12,700 RP.. 16.. E04
2.500 A251.250.R.05-16-A100-200-RS-EF 1.870 2.00 2.25 1.000 .315 5 10,100 RP.. 16.. E04
3.000 A251.300.R.06-16-A100-200-RS-EF 2.370 2.00 2.25 1.000 .315 6 7,950 RP.. 16.. E04

Tools and inserts for milling


4.000 A251.400.R.07-16-B125-200-RS-EF 3.370 2.00 2.75 1.250 .315 7 6,350 RP.. 16.. E04
5.000 A251.500.R.08-16-B150-200-RS-EF 4.370 2.00 3.75 1.500 .315 8 5,400 RP.. 16.. E04
6.000 A251.600.R.10-16-B150-200-RS-EF 5.370 2.00 3.75 1.500 .315 10 7,200 RP.. 16.. E04
3.000 A251.300.R.05-20-A100-200-RS-EF 2.213 2.00 2.25 1.000 .394 5 8,600 RP.. 20.. E05
4.000 A251.400.R.06-20-B125-200-RS-EF 3.213 2.00 2.75 1.250 .394 6 6,350 RP.. 20.. E05
5.000 A251.500.R.07-20-B150-200-RS-EF 4.213 2.00 3.75 1.500 .394 7 5,400 RP.. 20.. E05
6.000 A251.600.R.08-20-B150-200-RS-EF 5.213 2.00 3.75 1.500 .394 8 6,500 RP.. 20.. E05

E01 76913 11149541 56656


E02 11464141 11464183 291576
E03 165795 11149570 6274
E04 106022 11210490 6275
E05 11107792 11210490 6275

VC
156-167 91 168-170 97-98
96
CERATIZIT \ MaxiMill 251 System
C251 button insert cutters

l1

Ø d1

Ø dA h6
Ø d2
DIN 1835B

a
l2 -A

d2 Type, d1 l1 l2 dA a z nmax
[inch] Description [inch] [inch] [inch] [inch] [inch] [RPM]
0.750 C251.0750.R.03-08-B-125-RS-EF 0.435 3.50 1.25 0.750 0.157 3 31,800 RD.. 08.. E01
0.750 C251.0750.R.03-08-A-200-RS-EF-800 0.435 8.00 2.00 0.750 0.157 3 22,260 RD.. 08.. E01
1.000 C251.100.R.04-08-B-225-RS-EF 0.685 4.50 2.25 1.000 0.157 4 25,450 RD.. 08.. E01
1.000 C251.100.R.04-08-A-300-RS-EF-800 0.685 8.00 3.00 1.000 0.157 4 18,000 RD.. 08.. E01
1.250 C251.125.R.05-08-B-275-RS-EF 0.935 5.25 2.75 1.250 0.157 5 19,850 RD.. 08.. E01
1.250 C251.125.R.05-08-A-325-RS-EF-1000 0.935 10.00 3.25 1.250 0.157 5 18,000 RD.. 08.. E01
1.000 C251.100.R.03-10-B-225-RS-EF 0.606 4.50 2.25 1.000 0.197 3 25,450 RP.. 10.. E02
1.000 C251.100.R.03-10-A-300-RS-EF-800 0.606 8.00 3.00 1.000 0.197 3 20,000 RP.. 10.. E02
Tools

1.250 C251.125.R.04-10-B-275-RS-EF 0.857 5.25 2.75 1.250 0.197 4 19,850 RP.. 10.. E02
1.250 C251.125.R.04-10-A-325-RS-EF-1000 0.857 10.00 3.25 1.250 0.197 4 18,000 RP.. 10.. E02
1.500 C251.150.R.05-10-B125-325-RS-EF 1.106 6.00 3.25 1.250 0.197 5 15,100 RP.. 10.. E02
1.500 C251.150.R.05-10-A125-375-RS-EF-1000 1.106 10.00 3.75 1.250 0.197 5 10,700 RP.. 10.. E02
1.250 C251.125.R.02-12-A-325-RS-EF-1000 0.778 10.00 3.25 1.250 0.236 2 8,500 RP.. 12.. E03
Tools and inserts for milling

1.500 C251.150.R.03-12-A125-375-RS-EF-1000 1.028 10.00 3.75 1.250 0.236 3 12,500 RP.. 12.. E03
1.500 C251.150.R.02-16-A125-375-RS-EF-1000 0.870 10.00 3.75 1.250 0.315 2 10,500 RP.. 16.. E04

E01 76913 11149541 56656


E02 11464141 11464183 291576
E03 165795 11149570 6274
E04 106022 11210490 6275

VC
156-167 91 168-170 97-98
CERATIZIT \ MaxiMill 251 System 97
RD..RP

P ● ● ● ● ● ● ○○○ ○ ○
M ● ○ ○●●● ● ●
K ○●●● ●●●● ○●●○ ●
N ●●●●
S ●●● ●
H ○ ●

CTCM235

CTCM245
CTW4615
CTPM225

CTPM240

CTPM245
CTCK215

CTCS245
CTCP220

CTCP230

CTPK220
CTD4205
CTN3105

CTC5240
CTEP210

CTPP225

CTPP235

CTP6215
CTL3215
TCM10

H216T
d s d1

AMZ
[inch] [inch] [inch]
RPHX 10T3MOFN-27P ● .393 .156 .134
RPHX 1204MOFN-27P ● .472 .187 .173
-27

RPHX 1605MOFN-27P ● .629 .218 .216

RDHX 0802MOSN-F50 ●●● .315 .094 .110


RDHX-F50

RPHX 10T3MOSN-F50 ●● ● .393 .156 .134


RPHX 1204MOSN-F50 ●●●● .472 .187 173
RPHX 1605MOSN-F50 ● .629 .218 216.
-F50

RPNX 10T3MOSN-F50 ● .393 .156 .134.


RPNX 1204MOSN-F50 ●● .472 .187 .173
RPNX 1605MOSN-F50 ● .629 .218 .216
RPNX 2006MOSN-F50 ● .787 .250 .236
RPHX 10T3MOEN-M30 ● ● .393 .156 .134
RPHX 1204MOEN-M30 ●●● .472 .187 .173
-M30

Tools
RPHX 1605MOEN-M30 ● .629 .218 .216
RPNX 2006MOEN-M30 ● ● .787 .250 .236
RDHX-M31

RDHX 0802MOEN-M31 ● .315 .094 .110


RDHX 0802M4EN-M31 ● .315 .094 .110

Tools and inserts for milling


RPHX 10T3M4SN-F50 ●●● .393 .156 .134
RPHX 10T3M8SN-F50 ●●● ● .393 .156 .134.
RPHX 1204M4SN-F50 ●●● ● .472 .187 .173
RPHX 1204M6SN-F50 ● .472 .187 .173
RPHX 1204M8SN-F50 ●●● ● .472 .187 .173
RPHX 1605M8SN-F50 ● .629 .218 .216
-F50

RPHX 2006M4SN-F50 ● .787 .250 .236


RPNX 10T3M4SN-F50 ● .393 .156 .134.
RPNX 10T3M8SN-F50 ● .393 .156 .134.
RPNX 1204M4SN-F50 ● .472 .187 .173
RPNX 1204M8SN-F50 ● .472 .187 .173
RPNX 2006M8SN-F50 ●●● .787 .250 .236

RPHX 1204M4EN-M32 ● .472 .187 .173


-M32

RPHX 10T3MOSN-M50 ●● ● ● .393 .156 .134


RPHX 1204MOSN-M50 ● ● .472 .187 .173
-M50

RPNX 10T3MOSN-M50 ●● .393 .156 .134.


RPNX 1204MOSN-M50 ●● .472 .187 .173
RPNX 1605MOSN-M50 ●● .629 .218 .216
CTCM235

CTCM245
CTW4615
CTPM225

CTPM240

CTPM245
CTCK215

CTCS245

d s d1
CTCP220

CTCP230

CTPK220
CTD4205
CTN3105

CTC5240
CTEP210

CTPP225

CTPP235

CTP6215
CTL3215
TCM10

H216T
AMZ

VC
18-24 92-94 91 156-167 96 96 95
98 CERATIZIT \ MaxiMill 251 System
RD..RP

P ●●●●●●○ ○ ○ ○ ○
M ● ○ ○●●● ●
K ○●●● ●●●● ○●●○ ●
N ●●●●
S ●●
H ○ ●

CTCM235

CTW4615
CTPM225

CTPM240

CTPM245
CTCK215
CTCP220

CTCP230

CTPK220
CTD4205
CTN3105

CTC5240
CTEP210

CTPP225

CTPP235

CTP6215
CTL3215
TCM10

H216T
d s d1

AMZ
[inch] [inch] [inch]
RPNX 10T3MOEN-R30 ● .393 .156 .134
RPNX 1204MOEN-R30 ● .472 .187 .173
-R30

RPNX 1204M8EN-R60 ● .472 .187 .173


-R60

RDHX 0501MOSN ●● .197 .062 .098


RDHX

RDHX 0802MOEN ● .315 .094 .110


RDHX 0802MOSN ●● .315 .094 .110

RPHX 10T3MOSN ● ●● ● .393 .156 .134


RPHX 1204MOSN ● ●●● ● .472 .187 .173
RPHX 1204M4EN ● .472 .187 .173
Tools

●● ●
RPHX

RPHX 1605MOSN .630 .218 .216


RPNX 10T3MOSN ● .393 .156 .134
RPNX 1204MOSN ●● ●● .472 .187 .173
RPNX 1605MOSN ●● ●● .630 .218 .216
RPNX 2006MOSN ●● ●● .787 .250 .236
RPHX 10T3M4EN-M31 ● .393 .156 .134
Tools and inserts for milling

RPHX 10T3M8EN-M31 ● .393 .156 .134


RPHX 1204M4EN-M31 ● .472 .187 .173
RPHX 1204M6EN-M31 ● .472 .187 .173
RPHX 1204M8EN-M31 ● .472 .187 .173
RPHX 1605M8EN-M31 ● .629 .218 .216
-M31

RPHX 2006M4EN-M31 ● .787 .250 .236


RPNX 10T3M4EN-M31 ● .393 .156 .134
RPNX 10T3M8EN-M31 ● .393 .156 .134
RPNX 1204M4EN-M31 ● .472 .187 .173
RPNX 1204M8EN-M31 ● .472 .187 .173
RPNX 2006M8EN-M31 ● .787 .250 .236
d s d1
CTCM235

CTW4615
CTPM225

CTPM240

CTPM245
CTCK215
CTCP220

CTCP230

CTPK220
CTD4205
CTN3105

CTC5240
CTEP210

CTPP225

CTPP235

CTP6215
CTL3215
TCM10

H216T
AMZ

VC
18-24 92-94 91 156-167 96 96 95
CERATIZIT \ MaxiMill 251 System
251-RS \ Application data 99

8 10 12 16 20
d1 D
Helical plunge milling
[inch] [inch] [inch] R [°] [inch] R [°] [inch] R [°] [inch] R [°] [inch] R [°]
Dmin 0.988
.750 Dmax 1.9
1.185
Dmin 1.488 1.488

αR
1.000 Dmax 1.5 1.8
1.685 1.606
Dmin 1.988 1.988
d1 1.250 Dmax 1.2 1.5
2.185 2.106
Dmax Dmin 2.488 2.488
1.500 Dmax 0.9 1.1
2.685 2.606
Dmin 3.488 3.252
2.000 Dmax 0.9 1.1
3.606 3.528
Dmin 4.252
2.500 Dmax 0.9
4.528
Dmin 5.252 5.016
3.000 Dmax 0.7 0.9
5.528 5.370
Dmin 7.252 6.740
4.000 Dmax 0.5 0.9
d1 7.528 7.213
Dmin 9.016 8.740
Dmin 5.000 Dmax .45 0.6
9.370 9.213
Dmin 11.291 11.016 10.740

Application Data
6.000 Dmax 0.3 .35 .45
11.528 11.370 11.213

Dmax [inch] = maximum diameter for flat bottom ground


Dmin [inch] = minimum hole diameter
DM = Dmax - d1 or Dmin - d1

Maximum possible hole diameter


r = 2 x d1 -1 mm

Tools and inserts for milling


d1 Xmax
Axial plunging [inch] [inch]

8
0.750 - 1.500 .106
1.000 .016
10 1.250 .031
x

1.500 - 2.000 .059


12 1.250 - 6.000 .059
d1 16 1.500 - 6.000 .079
20 3.000 - 6.000 .118

d1 8 10 12 16 20
Angled ramping [inch] R
[°] R
[°] R
[°] R
[°] R
[°]
.750 20 – – – –
1.000 12 2.0 – – –
1.250 8.0 3.0 – – –
1.500 4.5 3.3 – – –
ap max

2.000 – 2.3 2.5 4.0 –


2.500 – – 1.8 2.8 –
3.000 – – 1.3 2.0 3.2
4.000 – – 0.9 1.5 2.3
d1
αR

5.000 – – – 1.1 1.7


6.000 – – 0.8 1.0 1.6
Tools and inserts for milling Introduction
100
CERATIZIT \ MaxiMill 252 system 101
System overview

Double-sided inserts with double cost-effectiveness

◦ Double the number of cutting edges combined with the optimal depth of cut
◦ Quick machining with high metal removal rates

Introduction
Material groups

Tools and inserts for milling


P ○
M ▯
K
N
S ○
H

Possible applications

Face milling Slot milling

Detailed Information

Pitch Ø range Inserts

inch: Ø 1.50 to 3.00" RN..1205..


102 CERATIZIT \ MaxiMill 252 System
Geometry overview

-M31 Machining conditions


○ Positive geometry

18°
○ Universal application
○ Reduced vibration
○ For heat-resistant
materials, titanium and
super alloys

fz [in]
CTPM245 CTPM245 CT PM245
0.003 - 0.014"
CTC5240 CTC5240 CTC5240

-M32 Machining conditions


○ Medium roughing


○ Low cutting forces and
good stability
○ First choice for
Introduction

martensitic stainless CTPM245 CTPM245 CTPM245


steel materials
fz [in]
0.002 - 0.016"
Tools and inserts for milling

-F50 Machining conditions


○ Positive geometry 0.006“
27°

○ Low cutting forces and


good stability
○ First choice for austenitic
stainless steel materials CTPM240 CTPM240 CTPM240

fz [in]
0.003 - 0.013"

-M50 Machining conditions


○ Medium machining 0.005“
27°

○ Universal application
○ For all steel materials
CTPP235 CTPP235 CTPP235

fz [in]
0.004 - 0.015"
CERATIZIT \ MaxiMill 252 System 103
A252 button insert cutters

Ød
Ø dA

h
a
Ø d1
Ø d2

d2 Type, d1 h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [inch] [RPM]
1.500 A252.150.R.04-12-A050-175-EF 1.027 1.75 1.50 .500 .118 4 15,900 RN.. 12.. E01
2.000 A252.200.R.05-12-A075-175-EF 1.527 1.75 1.75 .750 .118 5 12,700 RN.. 12.. E01
2.500 A252.250.R.06-12-A100-200-EF 2.027 2.00 2.25 1.000 .118 6 10,100 RN.. 12.. E01
3.000 A252.300.R.07-12-A100-200-EF 2.527 2.00 2.25 1.000 .118 7 7,950 RN.. 12.. E01

Tools
Tools and inserts for milling

E01 11610311 11450867

VC
156-167 101 168-170 104
Tools and inserts for milling Tools
104

-M32 -M31 -M32 -M31


d
RN..

18-24
102
d1

101
s
RNHU 1205M4ER-F50

RNHU 1205M4ER-M50
RNHU 1205M4ER-M32
RNHU 1205M4ER-M31
P

S
K
N

H
M

VC
156-167
CTEP210 CTEP210

TCM10 TCM10
CTCP220 CTCP220
CTPP225 CTPP225
○●●●

CTCP230 CTCP230

103

CTPP235 CTPP235
CERATIZIT \ MaxiMill 252 System

CTPM225 CTPM225
CTCM235 CTCM235
●●●●●●○ ○ ○
○ ○●●●

CTPM240 CTPM240
CTN3105 CTN3105

CTL3215 CTL3215
CTCK215 CTCK215
●●●●

CTPK220 CTPK220
CTD4205 CTD4205

AMZ AMZ
H216T H216T
●●●●

CTW4615 CTW4615

CTPM245 CTPM245

●●

CTC5240 CTC5240
○●●○ ●

●●

CTP6215 CTP6215
d
d

.472
.472
.472
.472
[inch]

s
s

.250
.250
.250
.250
[inch]

d1
d1

.173
.173
.173
.173
[inch]
CERATIZIT \ Notes
105

Tools and inserts for milling Notes


Tools and inserts for milling Introduction
106
CERATIZIT \ MaxiMill 211 System 107
System overview

Shoulder milling system for roughing and universal application

◦ Versatile comprehensive tooling concept


◦ Milling with radial force compensation

Introduction
Material groups

Tools and inserts for milling


P ▯
M ▯
K ▯
N ○
S ▯
H ○

Possible applications

Slot milling Helical plunge Trochoidal slot Pocket milling Peripheral Axial plunging Helical plunging
milling milling milling

Detailed Information

Pitch Ø range Inserts

XD..07..
XD..11..
inch: Ø 0.375 to 6.00"
XD..15..
XD..20..
108
CERATIZIT \ MaxiMill 211 System
Geometry overview

-F20 Machining conditions


○ Highly positive geometry

25°
○ First choice for
non-ferrous metals

fz [in] CTWN215 CTWN215 CTWN215


0.004 - 0.008"

-F40 Machining conditions


○ Positive geometry
○ Finishing and roughing

11°
operations
○ For unstable clamping
situations CTCM245
CTCM245 CTPM245
CTPM245
○ For heat-resistant
Introduction

materials, titanium and


super alloys

fz [in] CTCM245 CTCM245


CTPM245
CTPM245 CTPM245
0.002 - 0.006" CTCS245
CTCS245 CTCS245
CTC5240
CTC5240 CTC5240
Tools and inserts for milling

-F50 Machining conditions


○ Positive geometry
○ Light roughing
○ For unstable clamping CTCP220 CTCP230 CTCP230
situations .003“
CTPP235
17°

CTPP225 CTPP235
○ First choice for stainless
steel materials CTPM225
CTCM235
CTPM240 CTPM245
CTPM225
CTCM245

fz [in]
.004 - .008 CTC5240 CTC5240 CTC5240

-M50 Machining conditions


○ Universal geometry
○ Light to medium
roughing operations .006“
15°

CTCP220 CTCP230 CTCP230


○ First choice for general CTPP225 CTPP235 CTPP235
steel materials
CTCM235 CTPM225 CTPM225
CTPM225 CTPM240 CTPM240
CTCK215 CTCK215
CTPK220 CTPK220
fz [in]
.004 - .010
CERATIZIT \ MaxiMill 211 System 109
Geometry overview

-R50 Machining conditions


○ Stable Geometry
○ Roughing
○ For heavily interrupted .008“
CTCP230

10°
cut CTPP235
○ First choice for cast iron
materials CTPM235 CTPM225
CTPM225
CTPM240 CTPM240
CTCK215 CTCK220
fz [in]
0.004 - 0.012"

-R60 Machining conditions


○ Geometry with excellent .006“
stability

○ For stable clamping


situations

Introduction
○ First choice for the
machining of hard
materials
fz [in]
0.004 - 0.008"
CTP6215 CTP6215 CTP6215

Tools and inserts for milling


-27P Machining conditions
○ Highly positive geometry
○ Sharp cutting edge
17°

○ Reduced tendency to
adhesion
○ First choice for non-ferrous
metals
H216T

fz [in] H216T H216T H216T


0.002 - 0.012"
110 CERATIZIT \ MaxiMill 211 System
A211 shoulder & slot milling cutters

Ød
Ø dAH6

h
a
Ø d1

d1 Type, h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
1.500 A211.150.R.08-07-A050-175-EF 1.75 1.42 .500 .236 8 33,240 XD.. 07.. E01
2.000 A211.200.R.10-07-A075-175-EF 1.75 1.75 .750 .236 10 30,480 XD.. 07.. E01
1.500 A211.150.R.04-11-A050-175-EF 1.75 1.42 .500 .394 4 27,700 XD.. 11.. E02
1.500 A211.150.R.06-11-A050-175-EF 1.75 1.42 .500 .394 6 27,700 XD.. 11.. E02
2.000 A211.200.R.05-11-A075-175-EF 1.75 1.75 .750 .394 5 25,400 XD.. 11.. E02
2.000 A211.200.R.08-11-A075-175-EF 1.75 1.75 .750 .394 8 25,400 XD.. 11.. E02
2.500 A211.250.R.06-11-A100-200-EF 2.00 2.25 1.000 .394 6 23,300 XD.. 11.. E02
2.500 A211.250.R.10-11-A100-200-EF 2.00 2.25 1.000 .394 10 23,300 XD.. 11.. E02
Tools

3.000 A211.300.R.07-11-A100-200-EF 2.00 2.25 1.000 .394 7 21,300 XD.. 11.. E02
3.000 A211.300.R.12-11-A100-200-EF 2.00 2.25 1.000 .394 12 21,300 XD.. 11.. E02
4.000 A211.400.R.08-11-B125-200-EF 2.00 2.75 1.250 .394 8 19,600 XD.. 11.. E02
4.000 A211.400.R.14-11-B125-200-EF 2.00 2.75 1.250 .394 14 19,600 XD.. 11.. E02
5.000 A211.500.R.10-11-B150-200-EF 2.00 3.75 1.500 .394 10 17,900 XD.. 11.. E02
Tools and inserts for milling

6.000 A211.600.R.12-11-B150-200-EF 2.00 3.75 1.500 .394 12 16,500 XD.. 11.. E02
1.500 A211.150.R.03-15-A050-175-EF 1.75 1.42 .500 .551 3 22,160 XD.. 15.. E03
2.000 A211.200.R.05-15-A075-175-EF 1.75 1.75 .750 .551 5 20,320 XD.. 15.. E03
2.500 A211.250.R.06-15-A100-200-EF 2.00 2.25 1.000 .551 6 18,640 XD.. 15.. E03
3.000 A211.300.R.05-15-A100-200-EF 2.00 2.25 1.000 .551 5 17,040 XD.. 15.. E03
3.000 A211.300.R.08-15-A100-200-EF 2.00 2.25 1.000 .551 8 17,040 XD.. 15.. E03
4.000 A211.400.R.06-15-B125-200-EF 2.00 2.75 1.250 .551 6 15,680 XD.. 15.. E03
4.000 A211.400.R.09-15-B125-200-EF 2.00 2.75 1.250 .551 9 15,680 XD.. 15.. E03
5.000 A211.500.R.10-15-B150-250-EF 2.50 3.75 1.500 .551 10 14,320 XD.. 15.. E03
6.000 A211.600.R.08-15-B200-250-EF 2.50 3.75 2.000 .551 8 13,200 XD.. 15.. E03
6.000 A211.600.R.10-15-B150-250-EF 2.50 3.75 1.500 .551 10 13,200 XD.. 15.. E03

E01 11450028 11450898 11450849


E02 11114242 11254598 11114698
E03 11450042 11450867 11450858

VC
156-167 107 168-170 114-115
CERATIZIT \ MaxiMill 211 System 111
A211K shoulder & slot milling cutters

Ød
Ø dA H6

h
a
Ø d1

d1 Type, h d dA a z n nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
2.000 A211.200.R.04K5-11-A075-EF 2.50 1.75 .750 1.800 4 20 17,000 XD.. 11.. E01
2.500 A211.250.R.05K7-11-A100-EF 3.25 2.25 1.000 2.500 5 35 12,500 XD.. 11.. E02
3.000 A211.300.R.06K9-11-A100-EF 4.00 2.25 1.000 3.200 6 54 10,000 XD.. 11.. E02
2.000 A211.200.R.03K4-15-A075-EF 3.00 1.75 .750 2.000 3 12 13,600 XD.. 15.. E03
2.500 A211.250.R.04K5-15-A100-EF 3.50 2.25 1.000 2.500 4 20 12,500 XD.. 15.. E04
3.000 A211.300.R.04K6-15-A100-EF 4.00 2.25 1.000 3.000 4 24 11,360 XD.. 15.. E04
3.000 A211.300.R.04K6-15-A125-EF 4.00 2.75 1.250 3.000 4 24 11,360 XD.. 15.. E04

Tools
2.500 A211.250.R.04K4-20-A100-EF 3.75 2.25 1.000 2.650 4 16 14,300 XD.. 20.. E05
3.000 A211.300.R.05K5-20-A100-EF 4.25 2.25 1.000 3.250 5 25 12,800 XD.. 20.. E05
3.000 A211.300.R.04K6-15-A125-EF 4.00 2.75 1.250 3.000 4 24 11,300 XD…15 E04
3.000 A211.300.R.05K5-20-A125-EF 4.25 2.75 1.250 3.250 5 25 11,300 XD…20 E05
3.000 A211.300.R.06K9-11-A125-EF 4.00 2.75 1.250 3.200 6 54 11,300 XD…11 E02

Tools and inserts for milling

E01 11114242 11528781 11254598 11114698


E02 11114242 11528790 11254598 11114698
E03 11450042 11528781 11450867 11450858
E04 11450042 11528790 11450867 11450858
E05 106022 11528790 11210490 6275

VC
156-167 107 168-170 114-115
112
CERATIZIT \ MaxiMill 211 System
C211K shoulder & slot milling cutters

l1

Ø dA h6
Ø d1
l2

d1 Type, l1 l2 dA a z n nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
1.000 C211.100.R.02K3-11-B-150-EF 3.75 1.50 1.000 1.060 2 6 22,200 XD.. 11.. E01
1.250 C211.125.R.02K4-11-B-200-EF 4.50 2.00 1.250 1.430 2 8 20,200 XD.. 11.. E01
1.500 C211.150.R.03K4-11-A-225-EF 5.10 2.25 1.500 1.420 3 12 18,500 XD.. 11.. E01
Tools
Tools and inserts for milling

E01 11114242 11254598 11114698

VC
156-167 107 168-170 114-115
CERATIZIT \ MaxiMill 211 System 113
C211 shoulder & slot milling cutters

l1

Ø dA h6
Ø d1
-B

a
l2

-A

d1 Type, l1 l2 dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
.375 C211.0375.R.01-07-A-0750-EF 3.00 .75 .375 .236 1 68,000 XD.. 07.. E01
.500 C211.0500.R.02-07-A-0750-EF 3.00 .75 .500 .236 2 66,600 XD.. 07.. E01
.625 C211.0625.R.03-07-A-125-EF-650 6.50 1.25 .625 .236 3 17,760 XD.. 07.. E01
.750 C211.0750.R.04-07-A-150-EF-800 8.00 1.50 .750 .236 4 12,600 XD.. 07.. E01
1.000 C211.100.R.06-07-A0875-125-EF 3.50 1.25 .875 .236 6 39,840 XD.. 07.. E01
1.250 C211.125.R.08-07-A100-150-EF 3.50 1.50 1.000 .236 8 36,240 XD.. 07.. E01
.625 C211.0625.R.02-11-B-100-EF 3.25 1.00 .625 .394 2 42,000 XD.. 11.. E02

Tools
.625 C211.0625.R.02-11-A-125-EF-650 6.50 1.25 .625 .394 2 14,800 XD.. 11.. E02
.750 C211.0750.R.03-11-B-100-EF 3.50 1.00 .750 .394 3 36,900 XD.. 11.. E02
.750 C211.0750.R.03-11-A-125-EF-650 6.50 1.25 .750 .394 3 15,800 XD.. 11.. E02
1.000 C211.100.R.04-11-B-125-EF 3.50 1.25 1.000 .394 4 33,200 XD.. 11.. E02
1.000 C211.100.R.04-11-A-150-EF-650 6.50 1.50 1.000 .394 4 19,900 XD.. 11.. E02
1.250 C211.125.R.05-11-B-150-EF 3.75 1.50 1.000 .394 5 30,200 XD.. 11.. E02

Tools and inserts for milling


1.250 C211.125.R.05-11-A-200-EF-650 6.50 2.00 1.000 .394 5 20,900 XD.. 11.. E02
1.500 C211.150.R.06-11-B-200-EF 4.00 2.00 1.250 .394 6 27,700 XD.. 11.. E03
1.000 C211.100.R.02-15-A-200-EF-800 8.00 2.00 1.000 .551 2 7,520 XD.. 15.. E04
1.250 C211.125.R.03-15-B-150-EF-400 4.00 1.50 1.250 .551 3 24,160 XD.. 15.. E04
1.250 C211.125.R.03-15-A-250-EF-1000 10.00 2.50 1.250 .551 3 6,800 XD.. 15.. E04
1.500 C211.150.R.03-15-B125-200-EF-450 4.50 2.00 1.250 .551 3 22,160 XD.. 15.. E04
1.500 C211.150.R.04-15-B125-200-EF-450 4.50 2.00 1.250 .551 4 22,160 XD.. 15.. E04
1.500 C211.150.R.03-15-A125-300-EF-1000 10.00 3.00 1.250 .551 3 6,120 XD.. 15.. E04

E01 11450028 11450898 11450849


E02 11114238 11254598 11114698
E03 11114242 11254598 11114698
E04 11450042 11450867 11450858

VC
156-167 107 168-170 114-115
114
CERATIZIT \ MaxiMill 211 System
XD..

P ●●●●●●○ ○ ○ ○ ○
M ● ○ ○●●● ● ●
K ○●●● ●●●● ○●●○ ●
N ●●●●
S ●● ●●
H ○ ●

CTWN215
CTCM235

CTCM245
CTPM225

CTPM240

CTPM245
CTCK215

CTCS245
CTCP220

CTCP230

CTPK220
CTD4205
CTN3105

CTC5240
CTEP210

CTPP225

CTPP235

CTP6215
CTL3215
TCM10
d l s l1 r d1

H216T
AMZ
[inch] [inch] [inch] [inch] [inch] [inch]
XDHT 11T302FR-27P ● .268 .417 .138 .078 .008 .110
XDHT 11T304FR-27P ● .268 .417 .138 .071 .016 .110
XDHT 11T308FR-27P ● .268 .417 .138 .055 .032 .110
XDHT 11T312FR-27P ● .268 .417 .138 .055 .048 .110
XDHT 11T316FR-27P ● .268 .417 .138 .055 .064 .110
-27P

XDHT 11T320FR-27P ● .268 .417 .138 .055 .080 .110


XDHT 11T325FR-27P ● .268 .417 .138 .055 .098 .110
XDHT 11T332FR-27P ● .268 .417 .138 .031 .128 .110
XDHT 11T340FR-27P ● .268 .417 .138 .157 .110
XDHT 11T350FR-27P ● .268 .417 .138 .197 .110
XDKT 070304FR-F20 ● .193 .307 .125 .060 .016 .098
XDKT 070308FR-F20 ● .193 .307 .125 .043 .032 .098
XDKT 11T302FR-F20 ● .268 .417 .150 .086 .008 .110
XDKT 11T304FR-F20 ● .268 .417 .150 .071 .016 .110
-F20

XDKT 11T308FR-F20 ● .268 .417 .150 .055 .032 .110


XDKT 11T320FR-F20 ● .268 .417 .150 .067 .080 .110

Tools

XDKT 11T325FR-F20 .268 .417 .150 .047 .098 .110


XDKT 150508FR-F20 ● .366 .582 .218 .063 .032 .177
XDKT 070304ER-F40 ●● ● .193 .307 .125 .047 .016 .098
XDKT 070308ER-F40 ●● ● .193 .307 .125 .031 .032 .098
XDKT 11T304ER-F40 ●● .268 .417 .150 .067 .016 .110
XDKT 11T308ER-F40 ●● ● .268 .417 .150 .055 .032 .110
Tools and inserts for milling

XDKT 11T312ER-F40 ●● ● .268 .417 .150 .043 .048 .110


XDKT 11T316ER-F40 ●● ●● .268 .417 .150 .031 .064 .110
XDKT 11T320ER-F40 ●● ● .268 .417 .150 .012 .080 .110
-F40

XDKT 11T325ER-F40 ●● .268 .417 .150 .063 .098 .110


XDKT 11T332ER-F40 ●● ● .268 .417 .150 .060 .128 .110
XDKT 11T340ER-F40 ●● .268 .417 .150 .157 .110
XDKT 150508ER-F40 ●● ●● .366 .582 .218 .063 .032 .177
XDKT 150532ER-F40 ●● .366 .582 .218 .075 .128 .177
XDKT 150540ER-F40 ●● .366 .582 .218 .047 .157 .177
XDKT 200708ER-F40 ●● .492 .740 .272 .110 .032 .216
XDKT 200732ER-F40 ●● .492 .740 .268 .035 .128 .216
XDKT 070304SR-F50 ●● ● .193 .307 .125 .047 .016 .098
XDKT 070308SR-F50 ●● ● .193 .307 .125 .040 .032 .098
XDKT 11T304SR-F50 ●● .268 .417 .150 .071 .016 .110
XDKT 11T308SR-F50 ●●●●●●● ●● ● .268 .417 .150 .055 .032 .110
-F50

XDKT 11T312SR-F50 ● .268 .417 .150 .040 .048 .110


XDKT 11T320SR-F50 ●● ▯ .268 .417 .150 .082 .080 .110
XDKT 11T325SR-F50 ●● .268 .417 .150 .063 .098 .110
XDKT 11T332SR-F50 ● ● .268 .417 .150 .060 .128 .110
XDKT 150508SR-F50 ●●●●●●● .366 .582 .218 .063 .032 .177
d l s l1 r d1
CTWN215
CTCM235

CTCM245
CTPM225

CTPM240

CTPM245
CTCK215

CTCS245
CTCP220

CTCP230

CTPK220
CTD4205
CTN3105

CTC5240
CTEP210

CTPP225

CTPP235

CTP6215
CTL3215
TCM10

H216T
AMZ
r

r
d1
d

d1
d
15°

15°
l1

l1

l s l s

VC
18-24 108-109 107 156-167 112-113 112-113 110-111
CERATIZIT \ MaxiMill 211 System 115
XD..

P ●●●●●●○ ○ ○ ○ ○
M ● ○ ○●●● ●
K ○●●● ●●●● ○●●○ ●
N ●●●●
S ●●
H ○ ●

CTCM235

CTW4615
CTPM225

CTPM240

CTPM245
CTCK215
CTCP220

CTCP230
CTCP235

CTPK220
CTD4205
CTN3105

CTC5240
CTEP210

CTPP225

CTP6215
CTL3215
TCM10
d l s l1 r d1

H216T
AMZ
[inch] [inch] [inch] [inch] [inch] [inch]
XDKT 070304SR-M50 ●● ● .193 .307 .125 .040 .016 .098
XDKT 070308SR-M50 ●● ● .268 .417 .150 .071 .032 .110
XDKT 11T304SR-M50 ●● ● ● .268 .417 .150 .055 .016 .110
XDKT 11T308SR-M50 ●●●●●●● ●● .268 .417 .150 .040 .032 .110
XDKT 11T312SR-M50 ●● ● .268 .417 .150 .040 .048 .110
XDKT 11T320SR-M50 ●● ● .268 .417 .150 .082 .080 .110
XDKT 11T325SR-M50 ●● .268 .417 .150 .063 .100 .110
-M50

XDKT 11T332SR-M50 ● .268 .417 .150 .060 .126 .110


XDKT 150508SR-M50 ●●●●●●● ●● .366 .582 .218 .063 .032 .177
XDKT 150512SR-M50 ●● ● .366 .582 .218 .047 .048 .177
XDKT 150516SR-M50 ●● ● .366 .582 .218 .031 .064 .177
XDKT 150520SR-M50 ● .366 .582 .218 .023 .080 .177
XDKT 150530SR-M50 ●● ● .366 .582 .218 .118 .177
XDKT 150540SR-M50 ●● ● .366 .582 .218 .157 .177
XDKT 11T304SR-R50 ●● .268 .417 .150 .071 .016 .110
XDKT 11T308SR-R50 ●●●●● ● .268 .417 .150 .055 .032 .110
XDKT 11T312SR-R50 ● .268 .417 .150 .082 .048 .110
XDKT 11T320SR-R50 ●● ● .268 .417 .150 .063 .080 .110

Tools
-R50

XDKT 11T325SR-R50 ●● .268 .417 .150 .060 .100 .110


XDKT 11T332SR-R50 ● .366 .582 .218 .063 .126 .177
XDKT 150508SR-R50 ●● ● ●● .366 .582 .218 .063 .032 .177
XDKT 150520SR-R50 ●● .366 .582 .218 .063 .080 .177
XDKT 11T308SR-R60 ● .268 .417 .150 .055 .032 .110

Tools and inserts for milling


XDKT 150508SR-R60 .366 .582 .218 .063 .032 .177
-R60

d l s l1 r d1
CTCM235

CTW4615
CTPM225

CTPM240

CTPM245
CTCK215
CTCP220

CTCP230
CTCP235

CTPK220
CTD4205
CTN3105

CTC5240
CTEP210

CTPP225

CTP6215
CTL3215
TCM10

H216T
AMZ
r

d1
d

15°
l1

l s

VC
18-24 108-109 107 156-167 112-113 112-113 110-111
116
CERATIZIT \ MaxiMill 211 System
Starting parameters for example materials XD..07/11

Materials Insert vc [ft/min] Coolant


XDKT 070308SR-M50 660 dry
1.2312 P20S 1.000 N/mm2 CTPP235
XDKT 11T308SR-M50
XDKT 070308SR-F50 525 dry
1.4571 316Ti 600 N/mm2 CTPM240
XDKT 11T308SR-F50
5.1301 Cast Iron HB 180 XDKT 11T308SR-R50 CTCK215 825 dry

XDKT 070308ER-F40 115 emulsion


2.4856 Inconel 625 1.450 N/mm2 CTCS245
XDKT 11T308ER-F50

If ae < 50% use correction list

ap[inch]

.472

.394
Application Data

.315
07
.236

.157
Tools and inserts for milling

.079

.000

.000 .002 .004 .006 .008 .010

fz[inch]

ap[inch]

.472

.394

.315
11
.236

.157

.079

.000

.000 .002 .004 .006 .008 .010

fz[inch]
CERATIZIT \ MaxiMill 211 System 117
Starting parameters for example materials XD..15/20

Materials Insert vc [ft/min] Coolant


1.2312 P20S 1.000 N/mm2 XDKT 150508SR-M50 CTPP235 660 dry

XDKT 11T308ER-F50 525 dry


1.4571 316Ti 600 N/mm2 CTPM240
XDKT 200708ER-F40
5.1301 Cast Iron HB 180 XDKT 150508SR-R50 CTCK215 825 dry

XDKT 150508ER-F40 115 emulsion


2.4856 Inconel 625 1.450 N/mm2 CTCS245
XDKT 200708ER-F40

If ae < 50% use correction list

ap[inch]

.630

.551

Application Data
.472

15 .394

.315

.236

.157

Tools and inserts for milling


.079

.000 .002 .004 .006 .008 .010

fz[inch]

ap[inch]

.827

.709

.591

20 .472

.354

.236

.118

.000

.000 .002 .004 .006 .008 .010

fz[inch]
118
CERATIZIT \ MaxiMill 211 System
211-07 application data

d1 Dmax / r.4 Dmin αR max 360°


Helical plunge milling [inch] [inch] [inch] [°]
DM .375 .7106 .4744 5.5
.500 .9606 .7244 6
.625 1.2106 .9744 3

αR
.750 1.4606 1.2244 2
1.000 1.9606 1.7244 1.5
1.250

ap
2.406 2.2244 1.2
1.500 2.9606 2.7244 .8
d1 2.000 3.9606 3.7244 .7
Dmax/min ap [inch] = DM x π x tan αR

Dmax [inch] = maximum diameter for flat bottom ground


Dmin [inch] = minimum hole diameter
DM = Dmax - d1 or Dmin - d1

d1 D αR max 360°
[inch] [inch] [°]
D
.375 .4744 5.5
.500 .7244 6.0
Application Data

.625 .9744 3.0


.750 1.2244 2.0
1.000 1.7244 1.5
1.250 2.2244 1.2
1.500 2.7244 0.8
αR 360° 2.000 3.7244 0.7
Tools and inserts for milling

d1 Xmax
Axial plunging [inch] [mm]
.375 .0315
.500 .0315
.625 .0315
.750 .0315
1.000 .0315
1.250 .0315
Xmax
1.500 .0315
2.000 .0315
R
d1

d1 αR
Angled ramping [inch] [°]
.375 11
.500 7.8
.625 4.3
.750 3.0
1.000 2.4
1.250 1.6
αR

1.500 1.2
2.000 0.9

d1 R
CERATIZIT \ MaxiMill 211 System 119
211-11 / -11K application data

d1 Dmax / r 0,8 Dmin αR max


Helical plunge milling [inch] [inch] [inch] [°]
DM .625 1.187 .935 9.5
.750 1.437 1.185 7.0
1.000 1.937 1.685 4.4

αR
1.250 2.437 2.185 3.2
1.500 2.937 2.685 2.2
ap 2.000 3.937 3.685 1.6
2.500 4.937 4.685 1.4
d1 3.000 5.937 5.685 1.0
Dmax/min 4.000 7.937 7.685 0.7
5.000 9.882 9.685 0.5
Dmax [inch] = maximum diameter for flat bottom ground 6.000 11.882 11.685 0.3
Dmin [inch] = minimum hole diameter
ap [inch] = DM x π x tan αR
DM = Dmax - d1 or Dmin - d1

d1 D αR max 360°
[inch] [inch] [°]
D
.625 0.935 9.5
.750 1.185 7.0

Application Data
1.000 1.685 4.4
1.250 2.185 3.2
1.500 2.685 2.2
2.000 3.685 1.6
2.500 4.685 1.4
αR 360° 3.000 5.685 1.0
4.000 7.685 0.7
5.000 9.685 0.5
6.000 11.685 0.3

Tools and inserts for milling


d1 Xmax
Axial plunging [inch] [inch]
.625 .0591
.750 .0787
1.000 .0787
1.250 .0709
1.500 - 6.000 .0630

Xmax

R
d1

d1 αR
Angled ramping [inch] [°]
.625 10.8
.750 9.8
1.000 7.4
1.250 4.8
1.500 2.9
2.000 2.1
αR

2.500 1.8
3.000 1.4
4.000 1.0
d1 R 5.000 0.8
6.000 0.6
120
CERATIZIT \ MaxiMill 211 System
211-15 \ 211-15K Application data

d1 Dmax / r 0,8 Dmin αR max


Helical plunge milling [inch] [inch] [inch] [°]
DM 1.000 1.921 1.488 7.4
1.250 2.421 1.988 5.0
1.500 2.921 2.488 3.2

αR
2.000 3.921 3.488 2.4
2.500 4.921 4.488 1.4

ap
3.000 5.921 5.488 1.3
4.000 7.921 7.488 1.0
d1 5.000 9.921 9.606 0.7
Dmax/min 6.000 11.921 11.606 0.5

ap [inch] = DM x π x tan αR
Dmax [inch] = maximum diameter for flat bottom ground
Dmin [inch] = minimum hole diameter
DM = Dmax - d1 or Dmin - d1

d1 D αR max 360°
[inch] [inch] [°]
D
1.000 1.488 7.4
1.250 1.988 5.0
Application Data

1.500 2.488 3.2


2.000 3.488 2.4
2.500 4.488 1.4
3.000 5.488 1.3
4.000 7.488 1.0
αR 360° 5.000 9.606 0.7
6.000 11.606 0.5
Tools and inserts for milling

d1 Xmax
Axial plunging [inch] [inch]
1.000 .1063
1.250 - 6.000 .0984

Xmax

R
d1

d1 αR
Angled ramping [inch] [°]
1.000 9.5
1.250 6.8
1.500 5.1
2.000 2.4
2.500 2.3
3.000 2.0
αR

4.000 1.4
5.000 1.2
6.000 1.0
d1 R
CERATIZIT \ MaxiMill 211 System 121
211-20 \ 211-20K application data

d1 Dmax / r 0,8 Dmin αR max


Helical plunge milling [inch] [inch] [inch] [°]
DM 2.500 4.9213 4.2520 2.1
3.000 5.9213 5.3308 1.7
ap [inch] = DM x π x tan αR

αR
ap

d1
Dmax/min

Dmax [inch] = maximum diameter for flat bottom ground


Dmin [inch] = minimum hole diameter
DM = Dmax - d1 or Dmin - d1

d1 Xmax
Axial plunging [inch] [inch]
2.500 .0787
3.000 .0787

Application Data
Xmax

R
d1

Tools and inserts for milling


d1 αR
Angled ramping [inch] [°]
2.500 2.1
3.000 1.7
αR

d1 R
122
CERATIZIT \ MaxiMill 211 System
211 application data

Maximum RPM in relation to overhang length L.

The revolution number must be adapted according to the


machining situation and the selected tool shank.
Ø d1

211-07 211-11 211-15


nmax [min ]-1
nmax [min ] -1
nmax [min-1]
Ø
d1 inch L = 2xØ L = 3xØ L = 5xØ L = 2xØ L = 3xØ L = 5xØ L = 2xØ L = 3xØ L = 5xØ
.375 72.000 58.000 46.000 ‒ ‒ ‒ ‒ ‒
.500 67.000 54.000 38.000 56.000 45.000 32.000 ‒ ‒ ‒
Application Data

.625 50.000 41.000 29.000 42.000 34.000 24.000 ‒ ‒ ‒


.750 44.000 34.000 23.000 37.000 29.000 20.000 ‒ ‒ ‒
1.000 40.000 29.000 18.000 33.000 24.000 15.000 27.000 20.000 12.000
1.250 36.000 25.000 14.000 30.000 21.000 12.000 24.000 17.000 10.000
1.500 33.000 22.000 11.000 28.000 18.000 9.000 22.000 14.000 7.000
2.500 30.000 18.000 7.000 25.000 15.000 6.000 20.000 12.000 5.000
3.000 ‒ ‒ ‒ 23.000 13.000 4.000 19.000 10.000 3.000
4.000 ‒ ‒ ‒ 21.000 11.000 ‒ 17.000 8.000 ‒
Tools and inserts for milling


CERATIZIT \ Notes
123

Tools and inserts for milling Notes


Tools and inserts for milling Introduction
124
CERATIZIT \ MaxiMill 491 system 125
System overview

90° shoulder milling system with 8 cutting edges


per insert

◦ Exact 90° profile


◦ Easy handling
◦ Ground precision insert
with tolerance H

Introduction
Material groups

Tools and inserts for milling


P ▯
M ○
K ▯
N ▯
S
H

Possible applications

Shoulder milling Face milling Peripheral milling Slot milling Trochoidal slot
milling

Detailed Information

Pitch Ø range Inserts

SNHU 09..
inch: Ø 1.500 to 6.00"
SNHU 12..
126
CERATIZIT \ MaxiMill 491 System
Geometry overview

Machining conditions
-F10
○ Highly positive geometry
○ Sharp cutting edge

38°
○ Low tendency to adhesion
○ First choice for non-ferrous
metals
CTWN215

fz [in] CTWN215 CTWN215 CTWN215


0.002 - 0.010

Machining conditions
-F50
.006
31°
○ Positive geometry
○ Finishing and roughing
Introduction

○ First choice for stainless steel


materials CTPM240 CTPM240

fz [in]
0.004 - 0.008
Tools and inserts for milling

Machining conditions

CTCP230 CTPP235
.006
CTPP235 CTCP230
-M50
25°

○ Universal geometry CTPM240 CTPM240


○ Light to medium roughing
operations
○ First choice for general steel
materials
fz [in]
0.004 - 0.010

Machining conditions
-R50
○ Stable geometry
○ Roughing .008
20°

○ For heavily interrupted cut


○ First choice for cast iron
materials
CTCK215 CTPK220
CTPK220 CTCK215

fz [mm]
0.004 - 0.012
CERATIZIT \ MaxiMill 491 System 127
A491-09

Ød
Ø dAH6

A491-09

h
a
Ø d1

d1 Type, h d dA a z nmax
[in] description [in] [in] [in] [in] [min-1] [Nm]
1.50 A491.150.R.03-09-A050-175-EF 1.75 1.50 0.50 .236 3 11500 3.2 SNHU 09T3.. E01
1.50 A491.150.R.05-09-A075-175-EF 1.75 1.50 0.50 .236 5 11500 3.2 SNHU 09T3.. E01
2.00 A491.200.R.04-09-A075-175-EF 1.75 2.00 0.75 .236 4 9800 3.2 SNHU 09T3.. E02
2.00 A491.200.R.06-09-A075-200-EF 2.00 2.00 0.75 .236 6 9800 3.2 SNHU 09T3.. E02
2.50 A491.250.R.05-09-A100-200-EF 2.00 2.50 1.00 .236 5 8500 3.2 SNHU 09T3.. E02
2.50 A491.250.R.08-09-A100-200-EF 2.00 2.50 1.00 .236 8 8500 3.2 SNHU 09T3.. E02
3.00 A491.300.R.06-09-A100-200-EF 2.00 3.00 1.00 .236 6 7400 3.2 SNHU 09T3.. E02
3.00 A491.300.R.10-09-A100-200-EF 2.00 3.00 1.00 .236 10 7400 3.2 SNHU 09T3.. E02

Tools
4.00 A491.400.R.07-09-A125-200-EF 2.00 4.00 1.25 .236 7 6500 3.2 SNHU 09T3.. E02
4.00 A491.400.R.12-09-B125-200-EF 2.00 4.00 1.25 .236 12 6500 3.2 SNHU 09T3.. E02
5.00 A491.500.R.08-09-B150-200-EF 2.00 5.00 1.50 .236 8 5700 3.2 SNHU 09T3.. E02
5.00 A491.500.R.15-09-B150-200-EF 2.00 5.00 1.50 .236 15 5700 3.2 SNHU 09T3.. E02
6.00 A491.600.R.09-09-B150-200-EF 2.00 6.00 1.50 .236 9 5700 3.2 SNHU 09T3.. E02

Tools and inserts for milling

E01 11036880 11689894 11696194 8095012000 4425


E02 11689894 11696194 8095012000 4425

VC
156-167 125 168-170 130
128
CERATIZIT \ MaxiMill 491 System
A 491-12

Ød
Ø dAH6

A491-12

h
a
Ø d1

d1 Type, h d dA a z nmax
[in] description [in] [in] [in] [in] [min-1] [Nm]
1.50 A491.150.R.03-12-A050-175-EF 1.75 1.50 0.50 .312 3 11500 3.2 SNHU 1204.. E01
2.00 A491.200.R.04-12-A075-175-EF 1.75 2.00 0.75 .312 4 11500 3.2 SNHU 1204.. E02
2.00 A491.200.R.05-12-A075-175-EF 1.75 2.00 0.75 .312 5 9800 3.2 SNHU 1204.. E02
2.50 A491.250.R.05-12-A100-200-EF 2.00 2.50 1.00 .312 5 9800 3.2 SNHU 1204.. E02
2.50 A491.250.R.06-12-A100-200-EF 2.00 2.50 1.00 .312 6 8500 3.2 SNHU 1204.. E02
3.00 A491.300.R.06-12-A100-200-EF 2.00 3.00 1.00 .312 6 8500 3.2 SNHU 1204.. E02
3.00 A491.300.R.08-12-A100-200-EF 2.00 3.00 1.00 .312 8 7400 3.2 SNHU 1204.. E02
Tools

4.00 A491.400.R.07-12-A125-200-EF 2.00 4.00 1.25 .312 7 7400 3.2 SNHU 1204.. E02
4.00 A491.400.R.10-12-A125-200-EF 2.00 4.00 1.25 .312 10 6500 3.2 SNHU 1204.. E02
5.00 A491.500.R.08-12-B150-200-EF 2.00 5.00 1.50 .312 8 6500 3.2 SNHU 1204.. E02
5.00 A491.500.R.12-12-B150-200-EF 2.00 5.00 1.50 .312 12 5700 3.2 SNHU 1204.. E02
6.00 A491.600.R.09-12-B150-200-EF 2.00 6.00 1.50 .312 9 5700 3.2 SNHU 1204.. E02
6.00 A491.600.R.13-12-B150-200-EF 2.00 6.00 1.50 .312 13 5000 3.2 SNHU 1204.. E02
Tools and inserts for milling

E01 11036880 11610311 11450867 8095012000 4425


E02 11610311 11450867 8095012000

VC
156-167 125 168-170 130
CERATIZIT \ MaxiMill 491 System 129
C491-09 \ C491-12

l1

Ø dA h6
Ø d1
a
l2 -A

C491-09

d1 Type, l1 l2 dA a z nmax
[in] description [in] [in] [in] [in] [min-1] [Nm]
1.00 C491.100.R.03-09-A-200-EF-800 8.00 2.5 1.00 .312 3 10200 3.2 SNHU 09T3.. E01

Tools
1.00 C491.100.R.03-09-B-125-EF 4.00 1.5 1.00 .312 3 13600 3.2 SNHU 09T3.. E01
1.25 C491.125.R.03-09-250-ER-1000 10.00 2.5 1.25 .312 3 10200 3.2 SNHU 09T3.. E01
1.25 C491.125.R.03-09-B-150-EF 4.00 1.5 1.25 .312 3 13600 3.2 SNHU 09T3.. E01
1.25 C491.125.R.04-09-A-250-EF-1000 10.00 2.5 1.25 .312 4 11200 3.2 SNHU 09T3.. E01
1.25 C491.125.R.04-09-B-150-EF 4.00 1.5 1.25 .312 4 13600 3.2 SNHU 09T3.. E01

Tools and inserts for milling


E01 11689894 11696194 8095012000

C491-12

d1 Type, l1 l2 dA a z nmax
[in] description [mm] [mm] [mm] [mm] [min-1] [Nm]
1.25 C491.125.R.02-12-B-150-EF 4.00 1.5 1.25 .312 2 13600 3.2 SNHU 1204.. E01
1.25 C491.125.R.02-12-A-250-EF-1000 10.00 1.5 1.25 .312 2 10200 3.2 SNHU 1204.. E01

E01 11610311 11450867 8095012000

VC
156-167 125 168-170 130
130
CERATIZIT \ MaxiMill 491 System
SNHU..12 / 09

P ●●○
M ○○● ●
K ● ●●●
N ●
S ●●
H

CTWN215
CTPM240

CTPM245
CTCK215

CTCS245
CTCP230

CTPK220

CTC5240
CTPP235
d l s r d1
[in] [in] [in] [in] [in]
SNHU 120408FR-F10 ● .476 .476 .195 .032 .172
SNHU 120412FR-F10 ● .476 .476 .195 .032 .172
-F10

SNHU 120416FR-F10 ● .476 .476 .195 .032 .172


SNHU 120410FR-F10 ● .476 .476 .195 .032 .172
SNHU 120408SR-F50 ● .476 .476 .195 .032 .172
SNHU 120412SR-F50 ● .476 .476 .195 .032 .172
-F50

SNHU 120416SR-F50 ● .476 .476 .195 .032 .172


SNHU 120420SR-F50 ● .476 .476 .195 .032 .172
SNHU 120408SR-M50 ●●● .476 .476 .195 .032 .172
SNHU 120412SR-M50 ● .476 .476 .195 .032 .172
-M50

SNHU 120416SR-M50 ● .476 .476 .195 .032 .172


SNHU 120420SR-M50 ● .476 .476 .195 .032 .172
SNHU 120408SR-R50 ●● .476 .476 .195 .032 .172
SNHU 120412SR-R50 ● .476 .476 .195 .032 .172
-R50

SNHU 120416SR-R50 ● .476 .476 .195 .032 .172


SNHU 120420SR-R50 ● .476 .476 .195 .032 .172
SNHU 120408ER-F40 ●●● .476 .476 .195 .032 .172
Tools

-F40

d l s r d1
CTWN215
CTPM240

CTPM245
CTCK215

CTCS245
CTCP230

CTPK220

CTC5240
CTPP235

r
Tools and inserts for milling

d1
d
l s
CTWN215
CTPM240

CTPM245
CTCK215

CTCS245
CTCP230

CTPK220

CTC5240
CTPP235

d l s r d1
[in] [in] [in] [in] [in]
SNHU 09T0308FR-F10 ● .360 .360 .145 .032 .151
SNHU 09T0308FR-F10 ● .360 .360 .145 .047 .151
-F10

SNHU 09T0308FR-F10 ● .360 .360 .145 .063 .151

SNHU 09T0308SR-F50 ●●● .360 .360 .145 .032 .151


SNHU 09T0308SR-F50 ●●● .360 .360 .145 .047 .151
-F50

SNHU 09T0308SR-M50 ●●● .360 .360 .145 .032 .151


SNHU 09T0308SR-M50 ●●● .360 .360 .145 .047 .151
-M50

SNHU 09T0308SR-R50 ● .360 .360 .145 .032 .151


SNHU 09T0308SR-R50 ● .360 .360 .145 .047 .151
-R50

SNHU 09T0308SR-R50 ● .360 .360 .145 .063 .151

SNHU 09T0308ER-F40 ●●● .360 .360 .145 .032 .151


-F40

d l s r d1
CTWN215
CTPM240

CTPM245
CTCK215

CTCS245
CTCP230

CTPK220

CTC5240
CTPP235

VC
18-24 126 125 156-167 129 127-128
CERATIZIT \ MaxiMill 491 System 131
Starting parameters for example materials

Materials Insert vc [ft/min] vc [m/min] Coolant

1.2312 P20S 1.000 N/mm2 SNHU 120408SR-M50 CTPP235 660 200 dry

1.4571 316Ti 600 N/mm2 SNHU 120408SR-F50 CTPM240 460 140 dry

5.1301 Cast Iron HB 180 SNHU 120408SR-R50 CTCK215 825 250 dry

Minimum quantity
3.4365 Alu 450 N/mm2 SNHU 120408SR-F10 CTCK215 4950 1500
lubrication

If ae < 50% use correction list

ap [in] .40

Application Data
.32

09 .24

.16

Tools and inserts for milling


.08

0 0.002 0.004 0.006 0.008 0.010

fz [in]

ap [in] .40

.32

12 .24

.16

.08

0 0.002 0.004 0.006 0.008 0.010

fz [in]
132
CERATIZIT \ MaxiMill 491 System
Correction of feed rate fz

These parameters apply for cutting width (ae) below 50%

Example:
Starting value [fz] = 0.003 inch
ae = 30%
Corrected value [fz] = 0.006 inch

ae

Starting values fz [in] from starting parameter diagram


Application Data

ae [%]
.002

.003

.004

.005

.006

.008

.010

.012

.016

.020
100

90

80

70
Tools and inserts for milling

60

50

40

30

20

10

0 .002 .004 .006 .008 .010 .012 .014 .016

Corrected values fz [in]


CERATIZIT \ Notes
133

Tools and inserts for milling Notes


Tools and inserts for milling Introduction
134
CERATIZIT \ MaxiMill 490 system 135
System overview

Versatile shoulder milling system

◦ 4 cutting edges for universal application


◦ Optimal price-performance ratio

Introduction
Material groups

Tools and inserts for milling


P ▯
M ○
K ▯
N ○
S ○
H

Possible applications

Face milling Shoulder milling Helical plunge Helical plunging Slot milling Plunge milling
milling

Possible applications

Pitch Ø range Inserts

SD 09T3..
inch: Ø 1.000 to 5.00"
SD 1204..
136
CERATIZIT \ MaxiMill 490 System
Geometry overview

Machining conditions
-27
○ Highly positive geometry
○ Sharp cutting edges
○ For the finishing of titanium

23°
alloys

fz [in]
CTC5240 CTC5240
0.004 - 0.008"

Machining conditions
-27P
○ Highly positive geometry
○ Sharp cutting edges
○ Reduced tendency to
23°

adhesion
Introduction

○ First choice for non-ferrous


metals AMZ
H216T
AMZ AMZ AMZ
fz [in] H216T H216T H216T

0.003 - 0.014"
Tools and inserts for milling

Machining conditions
-29
○ Universal geometry 0.005“ CTCP230 CTCP230
21°

○ Light to medium roughing CTPP235 CTPP235


○ First choice for general
CTPM240
steel materials

fz [in]

0.004 - 0.010"

Machining conditions
-M31
○ Positive geometry
○ Universal application
15°

○ Reduced vibration
CTCM245 CTCM245
○ For heat-resistant materials,
titanium and super alloys

fz [in]
CTC5240 CTC5240
CTC5240
0.004 - 0.008" CTCM245 CTCM245
CERATIZIT \ MaxiMill 490 System 137
Geometry overview

Machining conditions
-33
○ Positive geometry
0.006“

30°
○ Light roughing
○ First choice for stainless
CTPM240 CTPM240
steel materials

fz [in]

0.004 - 0.008"

Machining conditions
-31

Application Data
○ Stable geometry 0.004“
10°

○ Roughing operations
○ For heavily interrupted cut
○ First choice for cast iron
materials CTCK215 CTCK215

fz [in]

0.004 - 0.012"

Tools and inserts for milling


Machining conditions
-ER
○ Stable cutting edges 0.004“ CTPP235 CTPP235
○ Universal application

○ For general steel materials

fz [in]

0.004 - 0.012"

Machining conditions
-SR
○ Stable geometry 0.005“
TCM10 TCM10
○ Light to medium finishing

○ For cermet as cutting


TCM10
material
○ For steel materials TCM10

fz [in]

0.002 - 0.010"
138
CERATIZIT \ MaxiMill 490 System
A490 shoulder & slot milling cutters

Ød
H6
Ø dA

h
a
Ø d1

d1 Type, h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
1.500 A490.150.R.05-09-A050-175-EF 1.75 1.25 .500 .315 5 17,000 SD.. 09T3.. E01
2.000 A490.200.R.06-09-A075-175-EF 1.75 1.65 .750 .315 6 14,800 SD.. 09T3.. E01
2.500 A490.250.R.07-09-A100-200-EF 2.00 1.97 1.000 .315 7 12,850 SD.. 09T3.. E01
3.000 A490.300.R.09-09-A100-200-EF 2.00 2.13 1.000 .315 9 11,250 SD.. 09T3.. E01
4.000 A490.400.R.10-09-A150-200E-F 2.00 2.87 1.500 .315 10 9,900 SD.. 09T3.. E01
4.000 A490.400.R.10-09-B125-200-EF 2.00 2.87 1.250 .315 10 9,900 SD.. 09T3.. E01
Tools
Tools and inserts for milling

E01 54976 11149570 6274

VC
156-167 136 168-170 141
CERATIZIT \ MaxiMill 490 System 139
C490 shoulder & slot milling cutters

d1 Type, l1 l2 dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
1.000 C490.100.R.03-09-B-125-EF 3.50 1.25 1.000 .315 3 23,700 SD.. 09T3.. E01
1.000 C490.100.R.02-09-A-150-EF-800 8.00 1.50 1.000 .315 2 19,700 SD.. 09T3.. E01
1.250 C490.125.R.04-09-B-150-EF 3.75 1.50 1.250 .315 4 22,000 SD.. 09T3.. E01
1.250 C490.125.R.03-09-A-200-EF-1000 10.00 2.00 1.250 .315 3 14,700 SD.. 09T3.. E01

Tools
Tools and inserts for milling

E01 54976 11149570 6274

VC
156-167 136 168-170 141
140
CERATIZIT \ MaxiMill 490 System
SD..

P ○ ●●○○ ○ ● ●●
M ○ ● ○●●● ○ ○●
K ●● ○● ●● ○ ○ ●○ ●●
N ●● ● ●
S ○ ○○ ● ●● ○
H ▯ ○

CTCM245
CTW4615

CTPM230
CTPM240
CTCK215

CTCS245
CTPK220

CTD4205
CTN3105
CTC5240
CTPP235

CTPP230
CTP6215

CTP1625

CTL3215
TCC410
TCM10
d l s l1 r d1

H216T

AMZ
[inch] [inch] [inch] [inch] [inch] [inch]
SDHT 09T308ER-27 ● .375 .375 .156 .098 .031 .173
SDHT 09T308FR-27P ● ● .375 .375 .156 .098 .031 .173
-27P

SDHT 120508FR-27P ● ● .500 .500 .197 .087 .031 .197


SDHT 120525FR-27P ● ● .500 .500 .197 .087 .098 .197
SDMT 1205ZZSN-29 ● ● ● .500 .500 .197 .037 .031 .197
SDNT 09T308SR-29 ● ● .375 .375 .156 .098 .031 .173
-29

SDHT 09T308ER-F10 ● .375 .375 .156 .098 .031 .173


F10

SDNT 09T308ER-F50 .375 .375 .156 .098 .031 .173


F50

SDMT 120508ER-F50 ● .375 .375 .156 .098 .031 .173


SDMT 120508ER-F50 ● .500 .500 .197 .087 .031 .197
● .500 .500 .197 .087 .031 .197
Tools

SDMT 1205ZZSN-31 ● .500 .500 .197 .037 .031 .197


-31

SDNT 09T308SR-31 ● .375 .375 .156 .098 .031 .173

SDHT 120512SR-33 ● .500 .500 .197 .071 .047 .197


-33


Tools and inserts for milling

SDHT 120520SR-33 .500 .500 .197 .039 .079 .197


SDNT 09T308SR-33 ● .375 .375 .156 .098 .031 .173

SDMT 120508ER-M31 ● .500 .500 .197 .031 .217


-M31

SDNT 09T308ER-M31 ● .375 .375 .156 .098 .031 .173

SDHT 09T308SR ● .375 .375 .156 .098 .031 .173


SD..T

SDNT 09T308ER ● .375 .375 .156 .098 .031 .173

SDHW 120508SR ● .500 .500 .197 .087 .031 .197


SD..W

d l s l1 r d1
CTCM245
CTW4615

CTPM230
CTPM240
CTCK215

CTCS245
CTPK220

CTD4205
CTN3105
CTC5240
CTPP235

CTPP230
CTP6215

CTP1625

CTL3215
TCC410
TCM10
H216T

AMZ

r
l1

d1
d

15°

l s

VC
18-24 136-137 136 156-167 143 142
CERATIZIT \ MaxiMill 490 System 141
Starting parameters for example materials

Materials Insert vc [ft/min] Coolant


SDNT 09T308SR-29
1.2312 P20S 1.000 N/mm2 CTPP235 660 dry
SDMT 1205ZZSN-29
SDNT 09T308SR-33
1.4571 316Ti 600 N/mm2 CTPM240 525 dry
SDHT 120512SR-33
SDNT 09T308SR-31
5.1301 Cast Iron HB 180 CTCK215 825 dry
SDMT 1205ZZSN-31
SDNT 09T308ER-M31
2.4856 Inconel 625 1.450 N/mm2 CTCS245 115 emulsion
SDMT 120508ER-M31

If ae < 50% use correction list

ap [in]

.480

.400

Application Data
.320
09
.240

.160

.080

Tools and inserts for milling


0

0 0.002 0.004 0.006 0.008 0.010 0.012

fz [in]

ap [in]
.480

.400

.320
12
.240

.160

.080

0 0.002 0.004 0.006 0.008 0.010 0.012

fz [in]
142 CERATIZIT \ MaxiMill 490 System
Application Data

MaxiMill 490-09
Helical plunge milling
DM
d1 Dmax Dmin αR max
[inch] [inch] [inch] [°]
αR
1.000 1.8998 1.4961 4.3
1.250 2.4016 1.8504 2.2
ap 1.500 2.9134 2.3622 .75
2.000 3.8976 3.3465 0.4
d1 2.500 4.9213 4.3307 0.3
Dmax/min. 3.000 5.9035 5.3573 .25
4.000 7.9134 7.3622 0.1

Dmax [inch] = maximum diameter for flat bottom ground


Dmin [inch] = minimum hole diameter
MaxiMill 490-12
DM = Dmax - d1 or Dmin - d1

d1 Dmax Dmin αR max


[inch] [inch] [inch] [°]
1.000 .4409 1.6142 2.0
1.250 3.0708 2.2441 2.0
1.500 3.8582 3.0314 1.2
2.000 4.8818 4.0551 0.7
Application Data

2.500 6.2204 5.3937 0.6


3.000 7.7953 6.9685 0.4
4.000 9.7637 8.9370 0.3

Axial plunging MaxiMill 490-09 MaxiMill 490-12


Tools and inserts for milling

d1 Xmax d1 Xmax
[inch] [inch] [inch] [inch]
1.000 .0197 1.250 .0118
1.250 .0197 1.500 .0196
xmax
1.500 .0118 2.000 .0196
2.000 .0118 2.500 .0196
r
d1 2.500 .0118 3.000 .0196
3.000 .0118 4.000 .0196
4.000 .0118 5.000 .0196

Angled ramping

MaxiMill 490-09 MaxiMill 490-12

d1 R
d1 αR
[inch] [°] [inch] [°]
αR 1.000 4.3 1.250 2.0
1.250 2.2 1.500 2.0
1.500 .75 2.000 1.2
d1 r 2.000 0.4 2.500 0.7
2.500 0.3 3.000 0.6
3.000 .25 4.000 0.4
4.000 0.1 5.000 0.3
CERATIZIT \ MaxiMill 490 System 143
Correction of feed rate f z

ae

Application Data
Starting values fz [in] from starting parameter diagram

ae [%]
0.002

0.003

0.004

0.005

0.006

0.008

0.010

0.012

0.014

0.016
100

90

Tools and inserts for milling


80

70

60

50

40

30

20

10

0 0.002 0.004 0.006 0.008 0.010 0.012 0.014 0.016 0.018

Corrected values fz [in]

These parameters apply for cutting width (ae) below 50% Example:
Starting value [fz] = .003 inch
ae = 30%
Corrected value [fz] = .006 inch
Tools and inserts for milling Introduction
144
CERATIZIT \ MaxiMill HSC system 145
System overview

High Speed Cutting of light metals

◦ Maximum metal removal rates


◦ Maximum production and process security

Introduction
Material groups

Tools and inserts for milling


P
M
K ○
N ▯
S
H

Possible applications

Face milling Shoulder milling Slot milling Helical plunge Pocket milling Peripheral milling Axial plunging
milling

Detailed Information

Pitch Ø range Inserts

XDHT 11..
inch: Ø 1.000 to 6.00"
XDHT 19..
146
CERATIZIT \ MaxiMill HSC System
Geometry overview

Machining conditions
-27P
○ Highly positive geometry
○ Sharp cutting edge

17°
○ Reduced tendency to
adhesion
○ First choice for non-ferrous
H216T
metals

H216T H216T H216T


fz [in]

0.002 - 0.014"
Introduction
Tools and inserts for milling
CERATIZIT \ MaxiMill HSC System 147
AHSC shoulder & slot milling cutters

Ød
H6
Ø dA

h
a
Ø d1

d1 Type, h d dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
2.000 AHSC.200.R.03-19-A075-175-EF 1.75 1.75 .750 .709 3 21,600 XD.. 19.. E01
2.500 AHSC.250.R.03-19-A100-200-EF 2.00 2.25 1.000 .709 3 18,800 XD.. 19.. E01
2.500 AHSC.250.R.04-19-A100-200-EF 2.00 2.25 1.000 .709 4 18,800 XD.. 19.. E01
3.000 AHSC.300.R.03-19-A100-200-EF 2.00 2.25 1.000 .709 3 16,400 XD.. 19.. E01
3.000 AHSC.300.R.04-19-A100-200-EF 2.00 2.25 1.000 .709 4 16,400 XD.. 19.. E01
4.000 AHSC.400.R.04-19-B125-200-EF 2.00 2.75 1.250 .709 4 14,500 XD.. 19.. E01
5.000 AHSC.500.R.05-19-B150-200-EF 2.00 3.75 1.500 .709 5 12,800 XD.. 19.. E01
6.000 AHSC.600.R.05-19-B150-200-EF 2.00 3.75 1.500 .709 5 11,500 XD.. 19.. E01

Tools
Tools and inserts for milling

E01 11042274 11149572 6274

VC
156-167 145 168-170 149
148 CERATIZIT \ MaxiMill HSC System
CHSC shoulder & slot milling cutters

d1 Type, l1 l2 dA a z nmax
[inch] description [inch] [inch] [inch] [inch] [RPM]
1.000 CHSC.100.R.02-19-A100-200-EF 4.50 2.00 1.000 .709 2 35,000 XD.. 19.. E01
1.000 CHSC.100.R.02-19-A-200-EF 4.50 2.00 1.000 .709 2 35,000 XD.. 19.. E01
1.000 CHSC.100.R.02-19-A100-250-EF 6.50 2.50 1.000 .709 2 32,800 XD.. 19.. E01
1.000 CHSC.100.R.02-19-A-250-EF 6.50 2.50 1.000 .709 2 32,800 XD.. 19.. E01
1.250 CHSC.125.R.02-19-A-250-EF 5.00 2.50 1.250 .709 2 29,100 XD.. 19.. E02
1.250 CHSC.125.R.02-19-A-325-EF 6.50 3.25 1.250 .709 2 27,200 XD.. 19.. E02
1.500 CHSC.150.R.03-19-A125-325-EF 5.75 3.25 1.250 .709 3 23,800 XD.. 19.. E02
1.500 CHSC.150.R.03-19-A125-400-EF 6.50 4.00 1.250 .709 3 21,900 XD.. 19.. E02
Tools
Tools and inserts for milling

E01 11042275 11149572 6274


E02 11037484 11149572 6274

VC
156-167 145 168-170 149
CERATIZIT \ MaxiMill HSC system 149
XD..11/19..

P ●●●●●● ○ ○ ○ ○○
M ● ○ ○ ●●● ●
K ○●●● ●●●● ○●●○ ●
N ●●●●
S ●●
H ○ ●

CTCM235

CTW4615
CTPM225

CTPM240

CTCK215
CTCP220

CTCP230

CTPK220
CTD4205
CTN3105

CTC5235
CTC5240
CTEP210

CTPP225

CTPP235

CTP6215
CTL3215
d l s l1 r d1

TCM10

H216T
AMZ
[inch] [inch] [inch] [inch] [inch] [inch]
XDHT 11T302FR-27P ● .268 .417 .138 .078 .008 .110
XDHT 11T304FR-27P ● .268 .417 .138 .071 .016 .110
XDHT 11T308FR-27P ● .268 .417 .138 .055 .032 .110
XDHT 11T312FR-27P ● .268 .417 .138 .055 .048 .110
XDHT 11T316FR-27P ● .268 .417 .138 .055 .064 .110
XDHT 11T320FR-27P ● .268 .417 .138 .055 .078 .110
XDHT 11T325FR-27P ● .268 .417 .138 .055 .098 .110
XDHT 11T332FR-27P ● .268 .417 .138 .078 .128 .110
XDHT 11T340FR-27P ● .268 .417 .138 .157 .110
XDHT 11T350FR-27P ● .268 .417 .138 .197 .110
-27P

XDHT 190402FR-27P ● .375 .750 .187 .078 .008 .183


XDHT 190404FR-27P ● .375 .750 .187 .078 .016 .183
XDHT 190408FR-27P ● .375 .750 .187 .078 .032 .183
XDHT 190412FR-27P ● .375 .750 .187 .078 .048 .183
XDHT 190416FR-27P ● .375 .750 .187 .078 .064 .183
XDHT 190420FR-27P ● .375 .750 .187 .078 .078 .183

Tools
XDHT 190425FR-27P ● .375 .750 .187 .055 .098 .183
XDHT 190432FR-27P ● .375 .750 .187 .039 .128 .183
XDHT 190440FR-27P ● .375 .750 .187 .039 .157 .183
XDHT 190450FR-27P ● .375 .750 .187 .197 .183
d l s l1 r d1
CTCM235

CTW4615
CTPM225

CTPM240

CTCK215
CTCP220

CTCP230

CTPK220
CTD4205
CTN3105

CTC5235
CTC5240
CTEP210

CTPP225

CTPP235

CTP6215
CTL3215
TCM10

H216T

Tools and inserts for milling


AMZ
r
r

d1
d

d1
-27P
R5,0
15°

d
l1

15°
l1

l s

l s

VC
18-24 146 145 156-167 148 147
150 CERATIZIT \ MaxiMill HSC System
Application data - HSC-19

d1 Dmax Dmin αR max 360°


Helical plunge milling [inch] [inch] [inch] [°]
DM 1.000 1.535 1.299 6.0
1.250 2.047 1.811 4.0
1.500 3.559 2.323 3.0

R
2.000 3.543 3.268 2.1

α
2.500 4.567 4.252 1.6
5.551 5.276 1.3

ap
3.000
4.000 7.559 7.203 0.9
d1 5.000 9.567 9.252 0.7
Dmax/min 6.000 11.535 11.260 0.6
ap [inch] = DM x π x tan αR
Dmax [inch] = maximum diameter for flat bottom ground
Dmin [inch] = minimum hole diameter
DM = Dmax - d1 or Dmin - d1

D d1 D αR max 360°
[inch] [mm] [°]
1.000 1.299 6.0
1.250 1.811 4.0
Application Data

1.500 2.323 3.0


2.000 3.268 2.1
2.500 4.252 1.6
3.000 5.276 1.3
αR 360°
4.000 7.283 0.9
5.000 9.252 0.7
6.000 11.260 0.6
Tools and inserts for milling

d1 r 0,2 - 4,0 r 5,0


Axial plunging [inch] Xmax [inch] Xmax [inch]
1.000 .0835 .0547
1.250 .0835 .0547
1.500 .0835 .0547
2.000 .0835 .0547
2.500 .0835 .0547
3.000 .0835 .0547
4.000 .0835 .0547
xmax
5.000 .0835 .0547
6.000 .0835 .0547
r
d1

d1 r 0,2 - 4,0 r 5,0


Angled ramping [inch] αR [°] αR [°]
1.000 10.4 6.8
1.250 6.9 4.6
1.500 5.1 3.4
2.000 3.4 2.3
2.500 2.5 1.7
3.000 2.0 1.4
αR 4.000 1.4 1.0
5.000 1.1 0.8
6.000 0.9 0.9
d1 r
CERATIZIT \ MaxiMill HSC system 151
HSC maximum RPM

Maximum RPM in relation to overhang length L.

The revolution number must be adapted according to the


machining situation and the selected tool shank.
Ø d1

HSC-19
nmax [min-1]
Ø
d1 inch L = 2xØ L = 3xØ L = 5xØ
1.000 33.000 30.000 22.000

Application Data
1.250 27.000 25.000 18.000
1.500 23.500 22.000 16.000
2.000 20.000 18.500 13.500
2.500 17.000 16.500 ‒
3.000 15.500 14.500 ‒
4.000 13.000 ‒ ‒
5.000 12.500 ‒ ‒
6.000 10.000 ‒ ‒

Tools and inserts for milling


Tools and inserts for milling Introduction
152
CERATIZIT \ MaxiMill 260 System 153
System overview

The cassette milling cutter - in particular for large diameters

○ Universal application with optimal stability


○ Adjustable Masterfinish edges
○ Versatile application thanks to different cassettes

Introduction
Material groups

Tools and inserts for milling


P
M
K ○
N ▯
S
H

Possible applications

Face milling Shoulder milling Slot milling Peripheral milling

Detailed Information

Pitch Ø range Inserts

inch: Ø 3.00" - 10.00" see page 155


154
CERATIZIT \ MaxiMill 260 System
Cutter bodies

Ød
Ø dA

h
Ø d1

d1 Type, h d Weight
[inch] description [inch] [inch] [lb]
3.000 A260.300.R.05-EF 1.88 2.449 2.1 78180.. E01
3.921 A260.400.R.06-EF 1.88 3.386 3.3 78180.. E01
4.843 A260.500.R.07-EF 2.38 3.780 6.6 78180.. E01
5.843 A260.600.R.10-EF 2.38 4.882 11.8 78180.. E01
7.843 A260.800.R.12-EF 2.38 6.772 20.0 78180.. E01
9.843 A260.1000.R.14-EF 2.38 8.898 34.7 78180.. E01
Tools
Tools and inserts for milling

E01 106607 106934 112188 4425

VC
156-167 153 168-170 155 155
CERATIZIT \ MaxiMill 260 System 155
Cassettes

Cassettes for face milling

45°
75°

7818...

Cassettes for shoulder milling

90°

7818...

Cassettes for finishing

Tools
Tools and inserts for milling
7818...

Type,
description Assembled cutter Diameter range
7818041/KA 270-09 3-10 SD/XD.. 0903..
7818031/KA 270-12 3-10 SD/XD.. 1204..
7818029/KA - 3-10 SE.. 1204..
7818032/KA 270-15 2.8-9.8 SD.. 1504..
7818018/KA - 3.1-10.1 SP.. 1204..
7818052/KA 251-12 3-10 RP.. 1204..
7818053/KA 251-16 3-10 RP.. 1605..
7818054/KA 211-11 3.4-10.4 XD.. 11T3..
7818039/KA 490-12 3.4-10.4 SD.. 1205..
7818055/KA 490-09 3.4-10.4 SD.. 09T3..
7818051/KA 241-15 3.4-10.4 LD.. 1504..
7818025/KA - 3.4-10.4 TP.. 2204..
7818026/KA - 3.4-10.4 LP.. 2004..
7818056/KA 211-15 3.4-10.4 XD.. 1505..
7818057/KA 273-06 3-10 OA/XA.. 0605..
7818058/KA 271-17 2.9-9.9 SA.. 1706..
7818040/KA - 3.4-10.4 AD.. 1504..
7818042/KA 210-10 3.4-10.4 AP.. 1003..
156
CERATIZIT \ Cutting Data

vc [sfm] fz [inch] ap [inch] vc [sfm] fz [inch] ap [inch] vc [sfm] fz [inch] ap [inch]

MaxiMill 211-07 211-11 / 260-054 211-11K


197 - 984 .002 - .004 .008 - .240 197 - 1148 .002 - .008 .008 - .380 328 - 984 .002 - .008 ≤a
130 - 722 .002 - .004 .008 - .240 130 - 820 .002 - .008 .008 - .380 261 - 656 .002 - .008 ≤a
230 - 9840 .002 - .004 .008 - .240 230 - 1148 .002 - .008 .008 - .380 361 - 984 .002 - .008 ≤a
– – – 656 - 9840 .004 - .100 .008 - .380 975 - 6560 .004 - .100 ≤a
97 - 328 .002 - .002 .008 - .140 790 - 328 .002 - .006 .080 - .160 130 - 261 .002 - .006 ≤a
– – – 97 - 164 .002 - .006 .020 - .156 97 - 164 .002 - .006 ≤a

MaxiMill 211-15 / 260-056 211-15K 211-20


238 - 1148 .002 - .014 .040 - .540 394 - 984 .002 - .014 ≤a 492 - 984 .005 - .016 ≤a
Technical Information

492 - 820 .002 - .014 .040 - .540 492 - 656 .002 - .014 ≤a 492 - 820 .005 - .014 ≤a
361 - 1148 .002 - .014 .040 - .540 3302 - 984 .002 - .014 ≤a – – –
984 - 9840 .005 - .016 .040 - .540 1312 - 8200 .005 - .016 ≤a – – –
82 - 294 .002 - .008 .004 - .300 82 - 261 .002 - .008 ≤a 82 - 261 .005 - .261 ≤a

HSC-11 / 260-54 HSC-19


984 - 9840 .002 - .010 .002 - .394 984 - 6560 .002 - .010 .012 - .710
MaxiMill 251RS-08
(RP.. 1204..) 251RS-10 251RS-12 / 260-052
Tools and inserts for milling

589 - 1148 .004 - .014 .010 - .038 589 - 1148 .006 - .016 .020 - .059 589 - 1148 .006 - .020 .020 - .097
261 - 820 .002 - .006 .010 - .038 261 - 820 .002 - .008 .020 - .059 261 - 820 .004 - .012 .020 - .097
328 - 1148 .002 - .008 .010 - .038 328 - 1148 .002 - .008 .020 - .059 328 - 1148 .004 - .012 .020 - .097
< 6560 .004 - .008 .010 - .038 < 6560 .004 - .012 .020 - .059 < 6560 .004 - .016 .020 - .097
82 - 246 .002 - .006 .010 - .038 82 - 246 .002 - .006 .020 - .059 82 - 246 .002 - .010 .020 - .097

HFC-06 HFC-09 HFC-12


330 - 920 .004 - .040 .004 - .032 330 - 920 .004 - .040 .004 - .038 330 - 920 .004 - .117 .020 - 0.78
460 - 850 .004 - .040 .004 - .032 460 - 850 .004 - .040 .004 - .038 460 - 850 .004 - .117 .020 - 0.78
360 - 750 .004 - .040 .004 - .032 360 - 750 .004 - .040 .004 - .038 360 - 750 .004 - .117 .020 - 0.78
80 - 250 .004 - .030 .004 - .024 80 - 250 .004 - .030 .004 - .020 80 - 250 .004 - .059 .020 - .059

HFC-19
330 - 920 .020 - .117 .020 - .128
460 - 850 .020 - .117 .020 - .128
360 - 750 .020 - .117 .020 - .128
80 - 250 .020 - .080 .020 - .128
CERATIZIT \ Cutting Data 157

vc [sfm] fz [inch] ap [inch] vc [sfm] fz [inch] ap [inch] vc [sfm] fz [inch] ap [inch]

MaxiMill 251RS-16 / 260-053 251RS-20


589 - 1148 .008 - .030 .020 - .117 589 - 1148 .010 - .030 .059 - .156
261 - 820 .004 - .018 .020 - .117 261 - 820 .008 - .024 .059 - .156
328 - 1148 .004 - .018 .020 - .117 328 - 1148 .008 - .024 .059 - .156
< 6560 .004 - .018 .020 - .117 < 6560 .008 - .024 .059 - .156
82 - 246 .004 - .010 .020 - .117 82 - 246 .006 - .014 .059 - .156

MaxiMill 252-12
262 - 850 .004 - .018 .020 - .118
82 - 246 .004 - .012 .020 - .118

Technical Information
MaxiMill 271-17 / 260-058
200 - 1150 .004 - .020 .039 - .315
200 - 660 .004 - .014 .039 - .315
200 - 980 .004 - .016 .039 - .315
80 - 250 .004 - .010 .039 - .315
MaxiMill 273-06 / 260-057
(OAKU..)
200 - 1150 .002 - .024 .008 - .138 330 - 1150 .002 - .024 .008 - .138

Tools and inserts for milling


130 - 820 .002 - .016 .008 - .138 200 - 820 .002 - .024 .008 - .138
230 - 920 .002 - .016 .008 - .138 330 - 920 .002 - .024 .008 - .138
30 - 330 .002 - .006 .008 - .138 130 - 330 .002 - .024 .008 - .138

MaxiMill 274-09
260 - 1150 .004 - .016 .004 - .150 260 - 1150 .004 - .014 .004 - .098
260 - 660 .002 - .014 .002 - .150 260 - 660 .002 - .010 .002 - .098
< 6560 .002 - .016 .002 - .150 < 6560 .002 - .016 .002 - .098
250 - 802 .002 - .010 .002 - .150 80 - 250 .002 - .008 .002 - .098

490/491-09 491-12
265 - 925 .002 - .012 .003 - .236 265 - 295 .002 - .016 .003 - .312
265 - 725 .002 - .012 .003 - .236 265 - 725 .002 - .016 .003 - .312
330 - 1190 .002 - .012 .003 - .236 330 - 1190 .002 - .016 .003 - .312
80 - 250 .002 - .012 .003 - .236 80 - 250 .002 - .016 .003 - .312
158
CERATIZIT \ Cutting Data

Hard-
VDI 3323

ness
group
Work piece
material Type of treatment / alloy HB
annealed ≤ .15% C 1 125
Non alloyed steel annealed .15% - .45% C 2 150 - 250
tempered ≥ .45% C 3 300
annealed 6 180
Low alloyed steel tempered 7/8 250 - 300
A tempered 9 350
annealed 10 200
High alloyed steel
tempered 11 350

Corrosion-resistant annealed ferritic 12 200


steel tempered martensitic 13 325
Technical Information

annealed ferritic / martensitic 14 200


quenched austenitic 14 180
R Stainless steel
quenched duplex 14 230 - 260
hardened martensitic / austenitic 14 330
pearlitic / ferritic 15 180
Gray cast iron
pearlitic / martensitic 16 260
ferritic 17 160
F Spheroidal cast iron
pearlitic 18 –
ferritic 130
Tools and inserts for milling

19
Malleable cast iron
pearlitic 20 230

Aluminum non hardened 21 60


wrought alloys hardened 22 100
non hardened < 12% Si 23 80
Aluminum
hardened < 12% Si 24 90
cast alloys
non hardened > 12% Si 25 130
machining alloy stock (1% Pb) 26 –
N Copper and brass, red bronze 27 90
copper alloys (bronze,
brass) bronze 28 100
lead-free copper and electrolytic copper 29 100
thermosetting plastics 29 –
Non-metallic materials fiber-reinforced plastics 29 –
hard rubber 30 –
annealed Fe-base 31 200
hardened Fe-base 32 280
Heat-resistant
annealed Ni or Co-base 33 250
alloys
S hardened Ni or Co-base 30 - 58 HRC 34 –
cast Ni or Co-base 1500 - 2200 N/mm² 35 –
pure titanium 36 Rm 440*
Titanium alloys
alpha + beta alloys 37 Rm 1050*
hardened and tempered 38 55 HRC
Tempered steel
hardened and tempered 39 60 HRC
H Chilled castings cast 40 400
Tempered cast iron hardened and tempered 40 55 HRC
* Rm = ultimate tensile strength, measured in MPa
CERATIZIT \ Cutting Data 159

CTEP210 TCM10 CTCP220 CTPP225

vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min]

1155 924 1122 561 891 446

990 792 1023 512 759 380

924 726 891 446 660 330

990 792 1023 512 759 380

825 660 891 446 660 330

594 462 792 396 561 281

462 231 429 215

314 165 330 165

Technical Information
1155 924

The cutting data are non-binding indications for the operator. It is recommended to adapt them to the current conditions.
990 792

924 792

Tools and inserts for milling


160 CERATIZIT \ Cutting data

Hard-
VDI 3323

ness
group
Work piece
material Type of treatment / alloy HB
annealed ≤ .15% C 1 125
Non alloyed steel annealed .15% - .45% C 2 150 - 250
tempered ≥ .45% C 3 300
annealed 6 180
Low alloyed steel tempered 7/8 250 - 300
A tempered 9 350
annealed 10 200
High alloyed steel
tempered 11 350

Corrosion-resistant annealed ferritic 12 200


steel tempered martensitic 13 325
Technical Information

annealed ferritic / martensitic 14 200


quenched austenitic 14 180
R Stainless steel
quenched duplex 14 230 - 260
hardened martensitic / austenitic 14 330
pearlitic / ferritic 15 180
Gray cast iron
pearlitic / martensitic 16 260
ferritic 17 160
F Spheroidal cast iron
pearlitic 18 –
ferritic 130
Tools and inserts for milling

19
Malleable cast iron
pearlitic 20 230

Aluminum non hardened 21 60


wrought alloys hardened 22 100
non hardened < 12% Si 23 80
Aluminum
hardened < 12% Si 24 90
cast alloys
non hardened > 12% Si 25 130
machining alloy stock (1% Pb) 26 –
N Copper and brass, red bronze 27 90
copper alloys (bronze,
brass) bronze 28 100
lead-free copper and electrolytic copper 29 100
thermosetting plastics 29 –
Non-metallic materials fiber-reinforced plastics 29 –
hard rubber 30 –
annealed Fe-base 31 200
hardened Fe-base 32 280
Heat-resistant
annealed Ni or Co-base 33 250
alloys
S hardened Ni or Co-base 30 - 58 HRC 34 –
cast Ni or Co-base 1500 - 2200 N/mm² 35 –
pure titanium 36 Rm 440*
Titanium alloys
alpha + beta alloys 37 Rm 1050*
hardened and tempered 38 55 HRC
Tempered steel
hardened and tempered 39 60 HRC
H Chilled castings cast 40 400
Tempered cast iron hardened and tempered 40 55 HRC
* Rm = ultimate tensile strength, measured in MPa
CERATIZIT \ Cutting Data 161

CTCP230 CTPP235 CTPM225 CTCM235

vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min]

924 495 792 462 891 627 792 561

825 446 693 396 759 528 693 495

627 363 528 330 594 429 495 347

825 446 726 396 762 561 693 495

627 363 528 330 594 429 495 347

462 330 396 297 462 330 330 231

429 297 363 264 429 297 396 297

264 198 264 198 264 198 330 264

429 297 363 264 363 264 396 297

297 198 264 198 264 198 330 231

Technical Information
429 297 363 264 363 264 396 297

495 363 528 495 594 462

495 363 462 396 561 429

429 297 396 330 462 363

1023 627

528 330

660 396

The cutting data are non-binding indications for the operator. It is recommended to adapt them to the current conditions.
429 264

Tools and inserts for milling


627 380

528 330
162
CERATIZIT \ Cutting Data

Hard-
VDI 3323

ness
group
Work piece
material Type of treatment / alloy HB
annealed ≤ .15% C 1 125
Non alloyed steel annealed .15% - .45% C 2 150 - 250
tempered ≥ .45% C 3 300
annealed 6 180
Low alloyed steel tempered 7/8 250 - 300
A tempered 9 350
annealed 10 200
High alloyed steel
tempered 11 350

Corrosion-resistant annealed ferritic 12 200


steel tempered martensitic 13 325
Technical Information

annealed ferritic / martensitic 14 200


quenched austenitic 14 180
R Stainless steel
quenched duplex 14 230 - 260
hardened martensitic / austenitic 14 330
pearlitic / ferritic 15 180
Gray cast iron
pearlitic / martensitic 16 260
ferritic 17 160
F Spheroidal cast iron
pearlitic 18 –
ferritic 19 130
Tools and inserts for milling

Malleable cast iron


pearlitic 20 230

Aluminum non hardened 21 60


wrought alloys hardened 22 100
non hardened < 12% Si 23 80
Aluminum
hardened < 12% Si 24 90
cast alloys
non hardened > 12% Si 25 130
machining alloy stock (1% Pb) 26 –
N Copper and brass, red bronze 27 90
copper alloys (bronze,
brass) bronze 28 100
lead-free copper and electrolytic copper 29 100
thermosetting plastics 29 –
Non-metallic materials fiber-reinforced plastics 29 –
hard rubber 30 –
annealed Fe-base 31 200
hardened Fe-base 32 280
Heat-resistant
annealed Ni or Co-base 33 250
alloys
S hardened Ni or Co-base 30 - 58 HRC 34 –
cast Ni or Co-base 1500 - 2200 N/mm² 35 –
pure titanium 36 Rm 440*
Titanium alloys
alpha + beta alloys 37 Rm 1050*
hardened and tempered 38 55 HRC
Tempered steel
hardened and tempered 39 60 HRC
H Chilled castings cast 40 400
Tempered cast iron hardened and tempered 40 55 HRC
* Rm = ultimate tensile strength, measured in MPa
CERATIZIT \ Cutting Data 163

CTPM240 CTN3105 CTL3215 CTCK215

vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min]

726 396

627 363

462 297

660 363

462 297

330 231

363 264

264 198

363 264

264 198

Technical Information
363 264

561 363

528 363

429 297

2640 2640 1188 693

1980 1980 726 429

759 462

The cutting data are non-binding indications for the operator. It is recommended to adapt them to the current conditions.
1485 528 330

Tools and inserts for milling


825 495

693 429

495

924
164
CERATIZIT \ Cutting Data

Hard-
VDI 3323

ness
group
Work piece
material Type of treatment / alloy HB
annealed ≤ .15% C 1 125
Non alloyed steel annealed .15% - .45% C 2 150 - 250
tempered ≥ .45% C 3 300
annealed 6 180
Low alloyed steel tempered 7/8 250 - 300
A tempered 9 350
annealed 10 200
High alloyed steel
tempered 11 350

Corrosion-resistant annealed ferritic 12 200


steel tempered martensitic 13 325
Technical Information

annealed ferritic / martensitic 14 200


quenched austenitic 14 180
R Stainless steel
quenched duplex 14 230 - 260
hardened martensitic / austenitic 14 330
pearlitic / ferritic 15 180
Gray cast iron
pearlitic / martensitic 16 260
ferritic 17 160
F Spheroidal cast iron
pearlitic 18 –
Tools and inserts for milling

ferritic 19 130
Malleable cast iron
pearlitic 20 230

Aluminum non hardened 21 60


wrought alloys hardened 22 100
non hardened < 12% Si 23 80
Aluminum
hardened < 12% Si 24 90
cast alloys
non hardened > 12% Si 25 130
machining alloy stock (1% Pb) 26 –
N Copper and brass, red bronze 27 90
copper alloys (bronze,
brass) bronze 28 100
lead-free copper and electrolytic copper 29 100
thermosetting plastics 29 –
Non-metallic materials fiber-reinforced plastics 29 –
hard rubber 30 –
annealed Fe-base 31 200
hardened Fe-base 32 280
Heat-resistant
annealed Ni or Co-base 33 250
alloys
S hardened Ni or Co-base 30 - 58 HRC 34 –
cast Ni or Co-base 1500 - 2200 N/mm² 35 –
pure titanium 36 Rm 440*
Titanium alloys
alpha + beta alloys 37 Rm 1050*
hardened and tempered 38 55 HRC
Tempered steel
hardened and tempered 39 60 HRC
H Chilled castings cast 40 400
Tempered cast iron hardened and tempered 40 55 HRC
* Rm = ultimate tensile strength, measured in MPa
CERATIZIT \ Cutting Data 165

CTPK220 CTD4205 AMZ H216T

vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min]

Technical Information
1056 627 660 429

561 330 528 363

693 429 611 429

The cutting data are non-binding indications for the operator. It is recommended to adapt them to the current conditions.
462 297 495 396

Tools and inserts for milling


660 396 660 429

561 330 578 363

11550 4950

8250 3300

8250 3960

6600 3960

3300 990

1155

2640 1155

2640 1056

2640 1056

3300 528 528

1155 594 792

1155
166
CERATIZIT \ Cutting Data

Hard-
VDI 3323

ness
group
Work piece
material Type of treatment / alloy HB
annealed ≤ .15% C 1 125
Non alloyed steel annealed .15% - .45% C 2 150 - 250
tempered ≥ .45% C 3 300
annealed 6 180
Low alloyed steel tempered 7/8 250 - 300
A tempered 9 350
annealed 10 200
High alloyed steel
tempered 11 350

Corrosion-resistant annealed ferritic 12 200


steel tempered martensitic 13 325
Technical Information

annealed ferritic / martensitic 14 200


quenched austenitic 14 180
R Stainless steel
quenched duplex 14 230 - 260
hardened martensitic / austenitic 14 330
pearlitic / ferritic 15 180
Gray cast iron
pearlitic / martensitic 16 260
ferritic 17 160
F Spheroidal cast iron
pearlitic 18 –
ferritic 19 130
Tools and inserts for milling

Malleable cast iron


pearlitic 20 230

Aluminum non hardened 21 60


wrought alloys hardened 22 100
non hardened < 12% Si 23 80
Aluminum
hardened < 12% Si 24 90
cast alloys
non hardened > 12% Si 25 130
machining alloy stock (1% Pb) 26 –
N Copper and brass, red bronze 27 90
copper alloys (bronze,
brass) bronze 28 100
lead-free copper and electrolytic copper 29 100
thermosetting plastics 29 –
Non-metallic materials fiber-reinforced plastics 29 –
hard rubber 30 –
annealed Fe-base 31 200
hardened Fe-base 32 280
Heat-resistant
annealed Ni or Co-base 33 250
alloys
S hardened Ni or Co-base 30 - 58 HRC 34 –
cast Ni or Co-base 1500 - 2200 N/mm² 35 –
pure titanium 36 Rm 440*
Titanium alloys
alpha + beta alloys 37 Rm 1050*
hardened and tempered 38 55 HRC
Tempered steel
hardened and tempered 39 60 HRC
H Chilled castings cast 40 400
Tempered cast iron hardened and tempered 40 55 HRC
* Rm = ultimate tensile strength, measured in MPa
CERATIZIT \ Cutting Data 167

CTW4615 CTPM245 CTCS245 CTCS240

vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min] vc [ft/min]

Technical Information
429 429

363 363

429 429

The cutting data are non-binding indications for the operator. It is recommended to adapt them to the current conditions.
396 396

Tools and inserts for milling


429 429

396 396

4950 4950

3300 3300

3630 3630

3300 3300

924 924

1155 1155

1155 1155

1056 1056

1056 1056

528 528

792 792

264 264

231 231

116 165 116

83 110 83

99 125 99

264

165
168
CERATIZIT \ Spare Parts

Type,
Material description
11417922 CA HDM-22-R

106934 7818043/K
11529276 K-10007861/11,8X12,5

11167992 10002113-0/AW-RH

11645528 10006791/KMR22
11645529 10006792/KMR27
11645530 10006793/KMR32
11645531 10006794/KMR40
106607 7818044/M8X21/R-L
11036880 7818267/M8,0x30,0
11040298 7818268/M10,0X31,0
11529282 S-10007860/M6,0X21,0/T15
11210129 10002611/M20X30/12.9
Tools

11528772 S-10007790/M16,0X6,0/SW06
11528781 S-10007791/M20,0X7,0/SW08
11528790 S-10007821/M24,0X9,0/SW10
11528792 S-10007822/M30,0X9,0/SW14
Tools and inserts for milling

Type,
Material Description Key size Torque moment Torque moment
[Nm] [In,lbs]
11149517 DMSD 0,7Nm/SORT T06 T06 0,7 6,2
11149541 DMSD 1,2Nm/SORT T08 T08 1,2 10,6
11149547 DMSD 1,8Nm/SORT 08IP 08IP 1,8 15,9
11149570 DMSD 3,2Nm/SORT T15 T15 3,2 28,3
11149571 DMSD 4,0Nm/SORT T20 T20 4,0 35,4
11149572 DMSD 6,0Nm/SORT T15 T15 6,0 53,1
11186812 DMSD 5,0Nm/SORT T15 T15 5,0 44,3
11210474 DMSD 1,0Nm/SORT T15 T15 1,0 8,9
11210490 DMSD 5,0Nm/SORT T20 T20 5,0 44,3
11254598 DMSD 1,6Nm/SORT 08IP 08IP 1,6 14,2
11450867 DMSD 3,2Nm/SORT 15IP IP15 3,2 28,3
11450898 DMSD 1,0Nm/SORT 07IP IP07 1,0 8,9
11464183 DMSD 2,0Nm/SORT T10 T10 2,0 17,7
11534870 DMSD 4,0Nm/SORT T15 T15 4,0 35,4
11696194 DMSD 2,0Nm/SORT 10IP 10IP 2,0 17,7
11802576 DMSD 5,0Nm/SORT T20-70 T20 5,0 44,3
CERATIZIT \ Spare Parts 169

Type,
Material description Key size

112188 7818048/EXZS

4496 7812301/SW 5 SW5


8095018900 WS-L-T15-136mm T15

8095003900 SD-T08IP-60mm T08IP


8095010000 SD-T06-60mm T06
8095010200 SD-T08-60mm T08
8095010400 SD-T10-80mm T10
8095010500 SD-T15-80mm T15
8095010600 SD-T20-100mm T20
8095011700 SD-T07IP-60mm T07IP
8095012000 SD-T15IP-80mm T15IP
4425 S4/SW4 SW4

Type,
Material description l Thread size Key size

Tools
[mm]
106022 7822114/M4,5X10,5/T20 10.5 M4,5 T20
11037484 7818428/M4,0X8,5/T15 8.5 M4 T15
11042274 7818429/M4,0X11/T15 11 M4 T15
11042275 7818430/M4,0X7,0/T15 7 M4 T15
11077874 7801175/M2,0X3,3/T06 3.3 M2 T06

Tools and inserts for milling


11107792 10000155/M5,0X14/T20 14 M5 T20
11114238 10000126/M2,5X5,6/08TP 5.5 M2,5 T08
11114242 10000125/M2,5X7,3/08TP 7.3 M2,5 T08
11368132 10005892/M2,5X5,0/08TP 5 M2,5 TP08
11423964 10006216/M5,0X18/T15 18 M5 T15
11450028 M2,2X4,2-07IP/10006888 4.2 M2,2 07IP
11450042 10006887/M3,5X8,6/15IP 8.6 M3,5 15IP
11464141 10007085/M3,0X7,3/T10 7.3 M3 T10
11513168 10007562/M2,5X7,6/08TP 7.6 M2,5 08TP
11610311 M3,5X8,6-15IP/10008749 8.6 M3,5 T15IP
11684526 10009283/M3,5X14,0/T15 14 M3,5 T15
11689894 10009229/M3X7,5/10IP 7.5 M3 10IP
11803957 M3,5x9,0-15TP/10012145 9 M3,5 15TP
157823 7883212/M2,5X4,2/T08 4.2 M2,5 T08
165795 7883209/M3,5X8,6/T15 8.6 M3,5 T15
169856 7883213/M3,0X5,0/T08 5 M3 T08
169857 7883214/M3,0X5,7/T08 5.7 M3 T08
228879 7801177/M3,5X6,7/T15 6.7 M3,5 T15
24645 7815101/M2,5X6,0/T08 6 M2,5 T08
24647 7815102/M3,5X11,0/T15 11 M3,5 T15
54976 7722111/M3,5X7,2/T15 7.2 M3,5 T15
76913 7883204/M2,5X5/T08 5 M2,5 T08
77613 7883203/M3,0X7,3/T08 7.3 M3 T08
170
CERATIZIT \ Spare Parts

Type,
Material description
170382 7730102/GREASE

8375806300 KRS04.HSK63

8376006300 KMS.HSK63

225422 896707/DMS 8-60Nm 3/8"

8395024300 7896708/SE3/8-SW5
225424 7896709/SE3/8-SW6
225425 7896710/SE3/8-SW10

183348 7722130/SSR D=80


183349 7722131/SSR D=100
183350 7722132/SSR D=125
183351 7722133/SSR D=160
Tools

183344 7722139/SSR D=32


183345 7722140/SSR D=40
183346 7722141/SSR D=50
183347 7722142/SSR D=63
Tools and inserts for milling

Type, Torque moment Revolution number


Material description Ø d1 Ø dA Nm ft.lbs. [1000 min-1]
333935 7818123/M8X25/DIN912-12.9 32 16 30 22,1 16,0
333935 7818123/M8X25/DIN912-12.9 35 16 30 22,1 16,0
333935 7818123/M8X25/DIN912-12.9 40 16 30 22,1 16,0
333935 7818123/M8X25/DIN912-12.9 42 16 30 22,1 16,0
333937 7818124/M10X25/DIN912-12.9 50 22 50 36,9 12,5
333937 7818124/M10X25/DIN912-12.9 52 22 50 36,9 12,5
333937 7818124/M10X25/DIN912-12.9 63 22 50 36,9 10,0
333937 7818124/M10X25/DIN912-12.9 66 22 50 36,9 9,0
333940 7818125/M12X30/DIN912-12.9 80 27 80 59,0 8,0
11128929 10001632/M16X30/DIN912-12.9 100 32 110 81,1 6,5
CERATIZIT \ Notes
171

Tools and inserts for milling Notes


172
CERATIZIT \ Types of Wear

Flank wear

Reasons
○ Cutting speed too high
○ Carbide grade with insufficient wear resistance
○ Incorrect feed rate

Remedies
○ Reduce cutting speed
○ Select more wear resistant carbide grade
○ Adapt feed rate to cutting speed and cutting depth
(increase feed rate)

Abrasion on flank, normal wear after a certain machining time.


Technical Information

Edge chipping

Reasons
○ Grade with too high wear resistance
○ Vibration
○ Feed rate too high or excessive cutting depth
○ Interrupted cut
Tools and inserts for milling

○ Swarf damage

Remedies
○ Use tougher grade
○ Use negative cutting edge geometry with chip groove
○ Increase stability (tool, work piece)

Through excessive mechanical stress at the cutting edge fracture and chipping
can occur.

Cratering

Reasons
○ Cutting speed and / or feed rate too high
○ Rake angle too shallow
○ Grade with low wear resistance
○ Insufficient coolant supply

Remedies
○ Reduce cutting speed and / or feed rate
○ Increase coolant quantity and / or pressure, optimize
coolant supply
○ Use grade with higher resistance to cratering

The hot chip which is being evacuated causes cratering at the rake face of the
cutting edge.
CERATIZIT \ Types of Wear 173

Plastic deformation

Reasons
○ Too high machining temperature, resulting in softening of
substrate
○ Damaged coatings
○ Chip groove too narrow

Remedies
○ Reduce cutting speed
○ Choose carbide grade with higher wear resistance
○ Provide cooling

High machining temperature and simultaneous mechanical stress can lead to


plastic deformation.

Technical Information
Built-up edge

Reasons
○ Cutting speed too low
○ Rake angle too small
○ Wrong cutting material
○ Lack of cooling / lubrication

Tools and inserts for milling


Remedies
○ Increase cutting speed
○ Increase rake angle
○ Apply TiN-coating
○ Use emulsion with higher concentration

Built-up edge occurs when the chip is not evacuated properly due to
insufficient cutting temperature.

Insert breakage

Reasons
○ Excessive stress of cutting material
○ Lack of stability
○ Corner angle too small
○ Excessive notching

Remedies
○ Use tougher cutting material
○ Use protective edge chamfer
○ Increase honing of edge
○ Use more stable geometry

Excessive stress of the insert causes breakage.


174
CERATIZIT \ Types of Wear

Notching

Reasons
○ Cold work hardening materials (e.g. super alloys)
○ Cast and forging skin
○ Formation of burrs

Remedies
○ Decrease cutting speed
○ Climb milling
○ Change working orientation of the milling cutter
○ Reduce approach angle

Notch at the maximum cutting depth.


Technical Information

Thermal Cracking
Reasons
○ Varying temperature of cutting edge, thermal shock
○ Incorrect cooling
○ High tensile materials
○ Cutting speed too high
Tools and inserts for milling

Remedies
○ Use grade that is resistant to thermal cracking
○ Apply cooling lubricant abundantly or use dry milling
○ Reduce cutting speed
○ Decrease feed rate

Small cracks at 90° to cutting edge.


CERATIZIT \ Measures for Milling Problems 175

Type of problem

Edge chipping on the work piece


Insert breakage, edge chipping

Chip formation, chip jamming


Deformation of cutting edge

Overstress of the machine


Bad work piece surface

Chattering, vibration
Thermal cracks
Edge chipping

Built-up edge
Flank wear

Cratering
Notching

Corrective measures
≈ Cutting speed

Technical Information

Feed rate per tooth


Toughness of cutting material

≈ Wear resistance of cutting material

≈ ≈ Approach angle

Tools and inserts for milling



≈ ≈ ≈ Rake angle

≈ Cutting edge facet

Stability

≈ Precision of axial & radial run-out

≈ ≈ ≈ ≈ ≈ ≈ Wear of cutting edge

≈ ≈ ≈ ≈ Positioning of the milling tool

≈ ≈ ≈ Cooling, chip removal

≈ ≈ ≈ Insert, cassette clamping

≈ ≈ ≈ ≈ ≈ Depth of cut

check,
raise, increase lower, decrease ≈ optimize
176 CERATIZIT \ Formula Collection

Formulas, material designation & dimensions

Cutting speed [sfm] Material designations & dimensions


vc = d1  π  n ae Cutting width [woc]
12
ap Depth of cut [doc]

Revolutions of spindle [min ] -1


d1 Cutter diameter [inch]

vc  12 Dw Work piece diameter [inch]


n =
d1  π
fz Feed per tooth [ipt]

Feed per tooth [inch] hm Medium chip thickness [inch]


vf
fz = k Number of insert rows
nz
Technical Information

kc Specific cutting force [N/inch2]

Feed rate [inch/min] kc1.1 Specific cutting force for 1 mm2 chip cross section
[N/inch2]
vf = fz  n  z
l1 Length of wiper facet [inch]

mc Increase of specific cutting force


Feed per revolution [inch]
n Revolutions of spindle [min-1]
f = fz  z
Pmot Power consumption [nsi]
Tools and inserts for milling

Q Metal removal rate [inch3]


Metal removal rate [cm3/min]
ap  ae  vf vc Cutting speed [sfm]
Q=
12 vf Feed rate [inch/min]

z Effective number of edges [pcs.]


Medium chip thickness [inch]

sin(κ)  180  ae  fz ηm Mechanical efficiency [%]


hm = ae γ0 Perpendicular rake angle (effective rake angle) [°]
π  d1  arcsin ( )
d1
γf Lateral rake angle (radial rake angle) [°]
Specific cutting force

kc = hm-mc  kc1.1 γp Tool back clearance (axial rake angle) [°]

γw Rake angle of the insert [°]

Κ Cutting edge angle (approach angle) [°]


Power consumption [kW]
λs Inclination angle [°]
ap  ae  vf
Pmot =  kc
60  106  ηm a Clearance angle [°]

a1 Clearance angle of the corner facet [°]


CERATIZIT \ Hardness Values 177

Tensile strength

Tensile strength
Rockwell

Rockwell
Vickers

Vickers
N/mm²

N/mm²
Brinell

Brinell
Shore

Shore
HRC

HRC
HB

HB
HV

HV
C

C
575 180 171 1845 560 532 53 63
595 185 176 1880 570 542 53.6 64
610 190 181 1920 580 551 54.1 65
625 195 185 1955 590 561 54.7 66
640 200 190 12 1995 600 570 55.2 67
660 205 195 13 2030 610 580 55.7 68
675 210 199 14 2070 620 589 56.3 69
690 215 204 15 2105 630 599 56.8 70
705 220 209 15 28 2145 640 608 57.3 71
720 225 214 16 2180 650 618 57.8 72
740 230 219 17 29 2210 660 628 58.3 73

Technical Information
755 235 223 18 2240 665 633 58.8 74
770 240 228 20.3 30 2280 670 638 59.3
785 245 233 21.3 2310 675 643 59.8 75
800 250 238 22.2 31 2350 680 648 60.3 76
820 255 242 23.1 32 2380 685 653 61.1 77
835 260 247 24 33 2410 690 658 61.3 78
850 265 252 24.8 2450 695 663 61.7 79
865 270 257 25.6 2480 710 668 62.2 80
880 275 261 26.4 34 2520 720 678 62.6 81
900 280 268 27.1 2550 730 683 63.1 82

Tools and inserts for milling


915 285 271 27.8 35 2590 740 693 63.5
930 290 276 28.5 2630 750 703 63.9 83
950 295 280 29.2 36 2660 760 708 64.3 84
965 300 285 29.8 37 2700 770 718 64.7 85
995 310 295 31 38 2730 780 723 65.1
1030 320 304 32.2 39 2770 790 733 65.5 86
1060 330 314 33.3 40 2800 800 738 65.9
1095 340 323 34.3 41 2840 810 748 66.3 87
1125 350 333 35.5 42 2870 820 753 66.7 88
1155 360 342 36.6 43 2910 830 763 67
1190 370 352 37.7 44 2940 840 768 67.4 89
1220 380 361 38.8 45 2980 850 67.7
1255 390 371 39.8 46 3010 860 68.1 90
1290 400 380 40.8 47 3050 870 68.4
1320 410 390 41.8 48 3080 880 68.7 91
1350 420 399 42.7 3120 890 69
1385 430 409 43.6 49 3150 900 69.3 92
1420 440 418 44.5 3190 910 69.6
1455 450 428 45.3 51 3220 920 69.9
1485 460 437 46.1 52 3260 930 70.1
1520 470 447 46.9 53
1555 480 465 47.7 54
1595 490 466 48.4
1630 500 475 49.1 57
1665 510 485 49.8 58
1700 520 494 50.5 59
1740 530 504 51.1 60
1775 540 513 51.7 61
The figures given are approximate according to DIN EN ISO18265
1810 550 523 52.3 62
(02-2004)
178
CERATIZIT \ Comparison of Materials

VDI
Germany Mat. United Kingdom France Sweden USA Japan Kc1.1 3323
DIN no. BS AFNOR SS AISI JIS N/mm2 mc group

10 SPb 20 1.0722 10 PbF 2 11 L 08 1350 .20 1


100 Cr 6 1.2067 BL 3 Y 100 C 6 L3 SUJ2 1775 .24 6/9
105 WCr 6 1.2419 105 WC 13 SKS31 1775 .24 6/9
12 CrMo 9 10 1.7380 1501-622 Gr. 31; 45 10 CD 9.10 2218 A 182-F22 SPVA,SCMV4 1675 .24 6/7
12 Ni 19 1.5680 Z 18 N 5 2515 2450 .23 10/11
13 CrMo 4 4 1.7335 1501-620 Gr. 27 15 CD 3.5 2216 A 182-F11; F12 SPVAF12 1675 .24 6/7
14 MoV 6 3 1.7715 1503-660-440 1675 .24 6/7
14 Ni 6 1.5622 16 N 6 A 350-LF 5 1675 .24 6/7
14 NiCr 10 1.5732 14 NC 11 3415 SNC415(H) 1675 .24 6/7
14 NiCr 14 1.5752 655 M 13 12 NC 15 3310; 9314 SNC815(H) 1675 .24 6/7
14 NiCrMo 13 4 1.6657 1675 .24 6/7
15 Cr 3 1.7015 523 M 15 12 C 3 5015 1675 .24 6/7
Technical Information

15 CrMo 5 1.7262 12 CD 4 SCM415(H) 1675 .24 6/7


15 Mo 3 1.5415 1501-240 15 D 3 2912 A 204 Gr. A 1675 .24 6/7
16 MnCr 5 1.7131 527 M 17 16 MC 5 2511 5115 SCR415 1675 .24 6/7
16 Mo 5 1.5423 1503-245-420 4520 SB450M 1675 .24 6/7
17 CrNiMo 6 1.6587 820 A 16 18 NCD 6 1675 .24 6/7
21 NiCrMo 2 1.6523 805 M 20 20 NCD 2 2506 8620 SNCM220(H) 1725 .24 6/8
25 CrMo 4 1.7218 1717 CDS 110 25 CD 4 S 2225 4130 SM420;SCM430 1725 .24 6/8
28 Mn 6 1.1170 150 M 28 20 M 5 1330 1500 .22 2
32 CrMo 12 1.7361 722 M 24 30 CD 12 2240 1775 .24 6/9
34 Cr 4 1.7033 530 A 32 32 C 4 5132 SCR430(H) 1725 .24 6/8
Tools and inserts for milling

34 CrMo 4 1.7220 708 A 37 35 CD 4 2234 4135; 4137 SCM432;SCCRM3 1775 .24 6/9
34 CrNiMo 6 1.6582 817 M 40 35 NCD 6 2541 4340 SNCM447 1775 .24 6/9
35 S 20 1.0726 212 M 36 35 MF 4 1957 1140 1525 .22 2/3
36 CrNiMo 4 1.6511 816 M 40 40 NCD 3 9840 SNCM447 1775 .24 6/9
36 Mn 5 1.1167 1525 .22 2/3
36 NiCr 6 1.5710 640 A 35 35 NC 6 3135 SNC236 1800 .24 3/9
38 MnSi 4 1.5120 1800 .24 3/9
39 CrMoV 13 9 1.8523 897 M 39 1775 .24 6/9
40 Mn 4 1.1157 150 M 36 35 M 5 1039 1525 .22 2/3
40 NiCrMo 2 2 1.6546 311-Type 7 40 NCD 2 8740 SNCM240 1775 .24 6/9
41 Cr 4 1.7035 530 M 40 42 C 4 5140 SCR440(H) 1775 .24 6/9
41 CrAlMo 7 1.8509 905 M 39 40 CAD 6.12 2940 A 355 Cl. A SACM645 1775 .24 6/9
41 CrMo 4 1.7223 708 M 40 42 CD 4 TS 2244 4142; 4140 SCM440 1775 .24 6/9
42 Cr 4 1.7045 530 A 40 42 C 4 TS 2245 5140 SCr440 1775 .24 6/9
42 CrMo 4 1.7225 708 M 40 42 CD 4 2244 4142; 4140 SCM440(H) 1775 .24 6/9
45 WCrV 7 1.2542 BS 1 2710 S1 1775 .24 6/9
50 CrV 4 1.8159 735 A 50 50 CV 4 2230 6150 SUP10 1775 .24 6/9
55 Cr 3 1.7176 527 A 60 55 C 3 2253 5155 SUP9(A) 1775 .24 6/9
55 NiCrMoV 6 1.2713 55 NCDV 7 L6 SKH1;SKT4 1775 .24 6/9
2085;
55 Si 7 1.0904 250 A 53 55 S 7 9255 1775 .24 6/9
2090
58 CrV 4 1.8161 1775 .24 6/9
60 SiCr 7 1.0961 60 SC 7 9262 1775 .24 6/9
9 SMn 28 1.0715 230 M 07 S 250 1912 1213 SUM22 1350 .21 1
9 SMn 36 1.0736 240 M 07 S 300 1215 1350 .21 1
9 SMnPb 28 1.0718 S 250 Pb 1914 12 L 13 SUM22L 1350 .21 1
9 SMnPb 36 1.0737 S 300 Pb 1926 12 L 14 1350 .21 1
Al99 3.0205 700 .25 21
AlCuMg1 3.1325 700 .25 22
AlMg1 3.3315 700 .25 21
CERATIZIT \ Comparison of Materials 179

VDI
Germany Mat. United Kingdom France Sweden USA Japan Kc1.1 3323
DIN no. BS AFNOR SS AISI JIS N/mm2 mc group

AlMgSi1 3.2315 700 .25 22


C 105 W1 1.1545 Y1 105 1880 W 110 SK3 1675 .24 3
C 125 W 1.1663 Y2 120 W 112 1675 .24 3
C 15 1.0401 080 M 15 AF3 7 C 12; XC 18 1350 1015 S15C 1350 .21 1
C 22 1.0402 050 A 20 AF 42 C 20 1450 1020 S20C, S22C 1350 .21 1
C 35 1.0501 060 A 35 AF 55 C 35 1550 1035 S35C 1525 .22 2/3
C 45 1.0503 080 M 46 AF 65 C 45 1650 1045 S45C 1525 .22 2/3
C 55 1.0535 070 M 55 1655 1055 S55C 1675 .24 3
C 60 1.0601 080 A 62 CC 55 1060 S60C 1675 .24 3
Cf 35 1.1183 S35C 1525 .22 2/3
Cf 53 1.1213 S50C 1525 .22 2/3
Ck 101 1.1274 060 A 96 1870 1095 1675 .24 3

Technical Information
Ck 15 1.1141 080 M 15 XC 15; XC 18 1370 1015 S15C 1350 .21 1
Ck 55 1.1203 070 M 55 XC 55 1055 S55C 1675 .24 3
1665;
Ck 60 1.1221 080 A 62 XC 60 1060 S58C 1675 .24 3
1678
CoCr20W15Ni 2.4764 3300 .24 35
CuZn15 2.0240 700 .27 27
CuZn36Pb3 2.0375 700 .27 26
E-Cu57 2.0060 700 .27 28
G-AlSi10Mg 3.2381 700 .25 24
G-AlSi12 3.2581 700 .25 23
G-AlSi9Cu3 3.2163 700 .25 23

Tools and inserts for milling


G-CuSn5ZnPb 2.1096 700 .27 26
G-CuZn40Fe 2.0590 700 .27 28
G-X 120 Mn 12 1.3401 Z 120 M 12 Z 120 M 12 A 128 (A) 3300 .24 35
G-X 20 Cr 14 1.4027 420 C 29 Z 20 C 13 M SCS2 1875 .21 12/13
G-X 40 NiCrSi 38 18 1.4865 330 C 40 2600 .24 31
G-X 45 CrSi 9 3 1.4718 401 S 45 Z 45 CS 9 HNV 3 2450 .23 10/11
G-X 5 CrNi 13 4 1.4313 425 C 11 Z 5 CN 13.4 2385 CA 6-NM 1875 .21 12/13
G-X 5 CrNiMoNb 18 10 1.4581 318 C 17 Z 4 CNDNb 18.12 M 2150 .2 14
G-X 6 CrNi 18 9 1.4308 304 C 15 Z 6 CN 18.10 M 2333 CF-8 2150 .2 14
G-X 6 CrNiMo 18 10 1.4408 2150 .2 14
G-X 7 Cr 13 1.4001 1875 .21 12/13
GG-10 .6010 Ft 10 D 01 10-00 A48-20 B FC100 1150 .2 15
GG-15 .6015 Grade 150 Ft 15 D 01 15-00 A48-25 B FC150 1150 .2 15
GG-20 .6020 Grade 220 Ft 20 D 01 20-00 A48-30 B FC200 1150 .2 15
GG-25 .6025 Grade 260 Ft 25 D 01 25-00 A48-40 B FC250 1250 .24 15/16
GG-30 .6030 Grade 300 Ft 30 D 01 30-00 A48-45 B FC300 1350 .28 16
GG-35 .6035 Grade 350 Ft 35 D 01 35-00 A48-50 B FC350 1350 .28 16
GG-40 .6040 Grade 400 Ft 40 D 01 40-00 A48-60 B FC400 1350 .28 16
GGG-35.3 .7033 FCD350 1225 .25 17
GGG-40 .7040 SNG 420/12 FGS 400-12 0717-02 60-40-18 FCD400 1225 .25 17
GGG-40.3 .7043 SNG 370/17 FGS 370-17 0717-15 FCD400 1225 .25 17
GGG-50 .7050 SNG 500/7 FGS 500-7 0727-02 65-45-12 FCD500 1350 .28 18
GGG-60 .7060 SNG 600/3 FGS 600-3 0732-03 80-55-06 FCD600 1350 .28 18
GGG-70 .7070 SNG 700/2 FGS 700-2 0737-01 100-70-03 FCD700 1350 .28 18
GGG-NiCr 20 2 .7660 S-NiCr 20 2 S-NC 20 2 A 439 Type D-2 1350 .28 18
GGG-NiMn 13 7 .7652 S-NiMn 13 7 S-NM 13 7 1350 .28 18
GS-Ck 45 1.1191 080 M 46 XC 42 1672 1045 S45C 1525 .22 2/3
GTS-35-10 .8135 B 340/12 MN 35-10 1225 .25 19
GTS-45-06 .8145 P 440/7 1420 .3 20
180
CERATIZIT \ Comparison of Materials

VDI
Germany Mat. United Kingdom France Sweden USA Japan Kc1.1 3323
DIN no. BS AFNOR SS AISI JIS N/mm2 mc group

GTS-55-04 .8155 P 510/4 MP 50-5 1420 .3 20


GTS-65-02 .8165 P 570/3 MP 60-3 1420 .3 20
GTS-70-02 .8170 P 690/2 IP 70-2 1420 .3 20
NiCr20TiAl 2.4631 HR 401; 601 Nimonic 80 A 3300 .24 33
NiCr22Mo9Nb 2.4856 Inconel 625 3300 .24 33
NiCu30Al 2.4375 Monel K 500 3300 .24 34
NiFe25Cr20NbTi 2.4955 3300 .24 34
S 18-0-1 1.3355 BT 1 Z 80 WCV 18-04-01 T1 2450 .23 10/11
S 18-1-2-5 1.3255 BT 4 Z 80 WKCV 18-05-04-0 T4 2450 .23 10/11
S 2-9-2 1.3348 Z 100 DCWV 09-04-02- 2782 M7 2450 .23 10/11
S 6-5-2 1.3343 BM 2 Z 85 WDCV 06-05-04-0 2722 M2 SKH9; SKH51 2450 .23 10/11
S 6-5-2-5 1.3243 Z 85 WDKCV 06-05-05- 2723 SKH55 2450 .23 10/11
Technical Information

TiAl6V4 3.7165 TA 10 bis TA 13 T-A 6 V 2110 .22 37


X 10 Cr 13 1.4006 410 S 21 Z 12 C 13 2302 410; CA-15 SUS410 1875 .21 12/13
X 10 CrNiMoNb 18 12 1.4583 318 2150 .2 14
X 10 CrNiS 18 9 1.4305 303 S 21 Z 10 CNF 18.09 2346 303 2150 .2 14
X 100 CrMoV 5 1 1.2363 BA 2 Z 100 CDV 5 2260 A2 2450 .23 10/11
X 12 CrMoS 17 1.4104 Z 10 CF 17 2383 430 F SUS430F 1875 .21 12/13
X 12 CrNi 17 7 1.4310 301 S 21 Z 12 CN 17.07 301 2150 .2 14
X 12 CrNi 22 12 1.4829 SUS301 1350 .28 16
X 12 CrNi 25 21 1.4845 310 S24 Z 12 CN 25.20 2361 310 S SUH310; SUS310S 2150 .2 14
X 12 CrNiTi 18 9 1.4878 321 S 20 Z 6 CNT 18.12 (B) 2337 321 2150 .2 14
Tools and inserts for milling

X 12 NiCrSi 36 16 1.4864 NA 17 Z 12 NCS 37.18 330 SUH330 2600 .24 31


X 15 CrNiSi 20 12 1.4828 309 S 24 Z 15 CNS 20.12 309 SUH309 1350 .28 16
X 165 CrMoV 12 1.2601 2310 2450 .23 10/11
X 2 CrNiMo 18 13 1.4440 2150 .2 14
X 2 CrNiMoN 17 13 3 1.4429 316 S 62 Z 2 CND 17.13 Az 2375 316 LN SUS316LN 2150 .2 14
X 2 CrNiN 18 10 1.4311 304 S 62 Z 2 CN 18 .10 2371 304 LN SUS304LN 2150 .2 14
X 20 CrNi 17 2 1.4057 431 S 29 Z 15 CN 16.02 2321 431 SUS431 1875 .21 12/13
X 210 Cr 12 1.2080 BD 3 Z 200 C 12 D3 2450 .23 10/11
X 210 CrW 12 1.2436 2312 2450 .23 10/11
X 30 WCrV 9 3 1.2581 BH 21 Z 30 WCV 9 H 21 SKD5 2450 .23 10/11
X 40 CrMoV 5 1 1.2344 BH 13 Z 40 CDV 5 2242 H 13 SKD61 2450 .23 10/11
X 46 Cr 13 1.4034 420 S 45 Z 40 C 14 1875 .21 12/13
2332;
X 5 CrNi 18 9 1.4301 304 S 15 Z 6 CN 18.09 304; 304 H SUS304 2150 .2 14
2333
X 5 CrNiMo 17 13 3 1.4436 316 S 16 Z 6 CND 17.12 2343 316 SUS316 2150 .2 14
X 5 CrNiMo 18 10 1.4401 316 S 16 Z 6 CND 17.11 2347 316 SUS316 2150 .2 14
X 53 CrMnNiN 21 9 1.4871 349 S 54 Z 52 CMN 21.09 EV 8 1875 .21 12/13
X 6 Cr 13 1.4000 403 S 17 Z 6 C 13 2301 403 SUS403 1875 .21 12/13
X 6 Cr 17 1.4016 430 S 15 Z 8 C 17 2320 430 SUS430 1875 .21 12/13
X 6 CrMo 17 1.4113 434 S 17 Z 8 CD 17.01 2325 434 SUS434 1875 .21 12/13
X 6 CrNiMoTi 17 12 2 1.4571 320 S 31 Z 6 CNT 17.12 2350 316 Ti 2150 .2 14
X 6 CrNiNb 18 10 1.4550 347 S 17 Z 6 CNNb 18.10 2338 347 2150 .2 14
X 6 CrNiTi 18 10 1.4541 321 S 12 Z 6 CNT 18.10 2337 321 2150 .2 14
X2 CrNi 18-8 1.4317 2150 .2 14
CERATIZIT \ Index 181

A
A211 110
A211…K 111
A251 95
A252 103
A260 154
A260 cartridges 155
A270 60
A271 51
A273 43
A274 29, 34
A490 138
A491 127, 128
AHEC 86
AHFC 69
AHSC 147
C
C211 113
C211K 112
C251 96
C270 61

Index
C490 139
C491 129
CHFC 70
CHSC 148
L

Tools and inserts for milling


LNEX 87
LNHX 87
O
OAKU 44
OFHT 30
OFHW 30
R
RDHX 97, 98
RNHU 104
RPHX 97, 98
RPNX 97, 98
S
SAKU 52
SDHT 62, 140
SDHW 62, 140
SDMT 62, 140
SDNT 62, 140
SFHT 35
SFKT 35
SNHU 130
X
XAHT 45, 63
XDHT 114, 149
XDHW 63
XDKT 114, 115
XDLX 71
XOLX 71
XPLX 71
Tools and inserts for milling Notes
182
CERATIZIT \ Notes
CERATIZIT \ Notes
183

Tools and inserts for milling Notes


Tools and inserts for milling Notes
184
CERATIZIT \ Notes
UNITED. EXPERIENCED.
METAL CUTTING.

SPECIALIST FOR INDEXABLE INSERT TOOLS


FOR TURNING, MILLING AND GROOVING

The product brand CERATIZIT stands for high-quality indexable insert tools. The products are characterized
by their high quality and contain the DNA of many years of experience in the development and production of
carbide tools.

THE QUALITY LABEL FOR


EFFICIENT BORE PRODUCTION

High-precision drilling, reaming, countersinking and boring is a matter of expertise: efficient tooling solutions for
drilling and mechatronic tools are therefore part of the KOMET brand name.

EXPERTS FOR ROTATING TOOLS,


TOOL HOLDERS AND CLAMPING SOLUTIONS

WNT is synonymous with product diversity: solid carbide and HSS rotating tools, tool holders and efficient
workholding solutions are all part of this brand.

CUTTING TOOLS
FOR THE AEROSPACE INDUSTRY

Solid carbide drills specially developed for the aerospace industry bear the product name KLENK. The highly
specialized products are specifically designed for machining lightweight materials.

CERATIZIT USA, Inc. Technical Assistance Hotline CERATIZIT Chicago Inc.


7003570

11355 Stephens Road Toll free +1-888-706-2664 2050 Mitchell Boulevard


US-Warren, MI 48089-1833 E. [email protected] US-Schaumburg, IL 60193-4544
Toll free +1-800-783-2280 Toll free +1-800-656-6381
T. +1-586-759-2280 T. +1-847-923-8400
E. [email protected] E. [email protected]

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