Triumph Service Manual 400
Triumph Service Manual 400
Triumph Service Manual 400
MIN
This handbook contains information on the Triumph Speed 400 and Scrambler 400 X motorcycles. Always store this
Owner’s Handbook with the motorcycle and refer to it for information whenever necessary.
The information contained in this publication is based on the latest information available at the time of printing.
Triumph reserves the right to make changes at any time without prior notice, or obligation.
Not to be reproduced wholly or in part without the written permission of Triumph Motorcycles America Limited. Este
Manual del propietario está disponible en español.
© Copyright 09.2023 Triumph Motorcycles America Limited.
Publication part number 3850291-US-EN issue 1
02 CONTENTS
This handbook contains a number of different sections. The table of contents below
will help you find the beginning of each section where, in the case of the major
sections, a further table of contents will help you find the specific subject required.
03 FOREWORD
07 SAFETY FIRST
16 WARNING LABELS
18 PARTS IDENTIFICATION
23 SERIAL NUMBERS
25 INSTRUMENTS
41 GENERAL INFORMATION
147 WARRANTY
159 SPECIFICATIONS
165 INDEX
DANGER
Never start the engine or run the
engine in a confined area.
Always operate the motorcycle in the
open air or in an area with adequate
ventilation. DANGER
Exhaust fumes are poisonous and will A helmet is one of the most important
cause loss of consciousness and death pieces of riding gear as it offers
within a short period of time. protection against head injuries. You
and your passenger's helmet should
be carefully chosen and should fit you
WARNING or your passenger's head comfortably
and securely. A brightly colored helmet
GASOLINE IS HIGHLY FLAMMABLE: will increase a rider's (or passenger's)
-
Always turn off the engine when visibility to other operators of road
refueling. vehicles.
-
Pay full attention and remain alert An open face helmet offers some
while refueling. protection in an accident though a full
- Do not refuel or open the fuel filler face helmet will offer more.
cap while smoking or in the vicinity Always wear a visor or approved
of any open (naked) flame. goggles to help vision and to protect
- Take care not to spill any gasoline on your eyes.
the engine, exhaust pipes or mufflers Failure to follow the advice above will
when refueling. result in serious injury or death.
-
If gas is swallowed, inhaled or
allowed to get into the eyes, seek
immediate medical attention.
-
Spillage on the skin should be
immediately washed off with
soap and water and clothing
contaminated with gas should
immediately be removed.
-
Burns and other serious skin
conditions may result from contact
with gas.
Failure to follow the advice above
could result in serious injury or death.
SAFETY FIRST 09
WARNING Parking
If the motorcycle is involved in an
accident, collision or fall, it must be
WARNING
taken for inspection and repair. Always switch off the engine and
remove the ignition key before
Inspections and repairs must be
leaving the motorcycle unattended.
completed by a competent person with
By removing the key, the risk of use
the specialist knowledge and technical
of the motorcycle by unauthorized or
understanding of motorcycles, such as
untrained persons is reduced.
an authorized Triumph dealer.
When parking the motorcycle, always
Any accident can cause damage to
remember the following:
the motorcycle that, if not correctly
repaired, may cause a second accident - Engage first gear to help prevent the
which could result in serious injury or motorcycle from rolling off the stand.
death. -
The engine, radiator, exhaust
system, rear suspension unit and
brakes will be hot after riding. DO
NOT park where pedestrians, animals
and/or children are likely to touch
the motorcycle.
-
Do not park on soft ground or on
a steeply inclined surface. Parking
under these conditions may cause
the motorcycle to fall over.
For further details, refer to the How
to Ride the Motorcycle section of this
Owner's Handbook.
Failure to follow the advice above
could result in damage to property,
serious injury or death.
SAFETY FIRST 11
Riding WARNING
Always ride defensively and wear
DANGER the protective equipment mentioned
Never ride the motorcycle when elsewhere in this Safety First section.
fatigued or under the influence of
Remember, in an accident, a
alcohol or other drugs.
motorcycle does not give the same
Riding when under the influence of impact protection as a car.
alcohol or other drugs is illegal.
Failure to follow the advice above
Riding when fatigued or under the could result in serious injury or death.
influence of alcohol or other drugs
reduces the rider's ability to maintain
control, leading to loss of motorcycle WARNING
control which will result in serious
injury or death. This motorcycle should be operated
within the legal speed limits for the
particular road traveled.
WARNING Riding a motorcycle at high speeds
can be dangerous since the time
All riders must be licensed to operate
available to react to a hazard is
the motorcycle.
greatly reduced at high speeds.
Operation of the motorcycle without
Always reduce speed in potentially
a license is illegal and could lead to
hazardous driving conditions such as
prosecution.
bad weather or heavy traffic.
Operation of the motorcycle without
Failure to follow the advice above
formal training in the correct riding
may lead to loss of motorcycle control
techniques that are necessary to
which could result in serious injury or
become licensed is dangerous.
death.
Failure to follow the advice above
may lead to loss of motorcycle control
which could result in serious injury or
death.
12 SAFETY FIRST
Wobble/Weave
WARNING
A weave is a relatively slow oscillation
Continually observe and react to of the rear of the motorcycle, while
changes in road surface, traffic and a wobble is a rapid, possibly strong
wind conditions. All two-wheeled shaking of the handlebar. These are
vehicles are subject to external related but distinct stability problems
forces which may affect the handling, usually caused by excessive weight in
stability or other aspect of the the wrong place, or by a mechanical
motorcycle operation. problem such as worn or loose bearings
These forces include but are not or under-inflated or unevenly worn tires.
limited to: Your solution to both situations is
- Wind draft from passing vehicles the same. Keep a firm hold on the
-
Potholes, uneven or damaged road handlebars without locking arms or
surfaces fighting the steering. Smoothly ease off
the throttle to slow gradually. Do not
- Bad weather apply the brakes, and do not accelerate
- Rider error. to try to stop the wobble or weave. In
Always operate the motorcycle at some cases, it helps to shift your body
moderate speed and away from weight forward by leaning over the tank.
heavy traffic until you have become Copyright © 2005 Motorcycle Safety
thoroughly familiar with its handling Foundation. All rights reserved. Used
and operating characteristics. Never with permission.
exceed the legal speed limit.
Failure to follow the advice above
may lead to loss of motorcycle control
which could result in serious injury or
death.
SAFETY FIRST 13
NOTICE
The labels detailed on this and the following pages draw your attention to
important safety information in this handbook. Before riding, make sure that you
have understood and complied with all the information to which these labels relate.
1 2 3 4
R.P.M.
www.triumphmotorcycles.co.uk/handbooks
6 5
1. Headlight (page 133) 4. Owner's Handbook Download Details
2. Breaking-In (page 63) (under seat)
3. Unleaded Fuel (page 48) and Helmet 5. Daily Safety Checks (page 64)
(page 08) 6. Coolant - Expansion Tank Cap (page 95)
WARNING LABELS 17
NOTICE
All warning labels and decals, with the exception of the Breaking-in label, are
mounted on the motorcycle using a strong adhesive. In some cases, labels are
installed prior to an application of paint lacquer. Therefore, any attempt to remove
the warning labels will cause damage to the paintwork or bodywork.
1 2 3
Unleaded fuel only
Carburant sans plomb
E5 E10 Gasolina sin plomo
Bleifreies Benzin
Endast blyfri bensin
Benzina senza piombo
Ongelode Brandstof
Combustival sem schumbo
3900691
RON/ROZ 95 min. 91
MIN
PRESSURISED
SYSTEM
1.4 bar
5 4
1. Engine Oil (page 89) 4. Coolant - Radiator Filler Cap (page 95)
2. E5 and E10 Fuel (if equipped) (page 48) 5. Tires (page 121) and Drive Chain
3. Bar End Mirrors (if equipped) (page 113) (page 101)
18 PARTS IDENTIFICATION
Speed 400
Left Hand Side
3
4
5
2
6
1
17 16 15 14 13 12 11 10 9 8
1. Front turn signal 10. Rear suspension unit
2. Headlight 11. Side stand
3. Clutch lever 12. Gear shift pedal
4. Battery (under seat) 13. Coolant expansion tank
5. Rear/brake light 14. Coolant expansion tank cap
6. License plate light 15. Horn
7. Rear turn signal 16. Front brake caliper
8. Rear brake disc 17. Front brake disc
9. Rear brake caliper
PARTS IDENTIFICATION 19
1 2 3 4
5
MIN
13 12 11 10 9 8 7
1. Fuel tank 8. Oil filler plug
2. Coolant pressure cap (under fuel tank) 9. Oil level sight glass
3. Fuel filler cap 10. Rear brake pedal
4. Front brake fluid reservoir 11. Rear brake fluid reservoir
5. Front brake lever 12. Drive chain
6. Front fork 13. Muffler
7. Radiator
20 PARTS IDENTIFICATION
Scrambler 400 X
Left Hand Side
3
4
5
2 6
1
17 16 15 14 13 12 11 10 9 8
1. Front turn signal 10. Rear suspension unit
2. Headlight 11. Side stand
3. Clutch lever (behind handguard) 12. Gear shift pedal
4. Battery (under seat) 13. Coolant expansion tank
5. Rear/brake light 14. Coolant expansion tank cap
6. License plate light 15. Horn
7. Rear turn signal 16. Front brake caliper
8. Rear brake disc 17. Front brake disc
9. Rear brake caliper
PARTS IDENTIFICATION 21
1 2 3 4
5
MIN
13 12 11 10 9 8 7
1. Fuel tank 7. Radiator
2. Coolant pressure cap (under fuel tank) 8. Oil filler plug
3. Fuel filler cap 9. Oil level sight glass
4. Front brake fluid reservoir (behind 10. Rear brake pedal
handguard) 11. Rear brake fluid reservoir
5. Front brake lever (behind handguard) 12. Drive chain
6. Front fork 13. Muffler
22 PARTS IDENTIFICATION
Rider View Parts Identification
Speed 400 shown
1 2 3 4 5 6 7
13 12 11 10 9 8
1
1
cldg
Table of Contents
Instruments Display - Speed 400 and Scrambler 400 X 26
Warning Lights 27
Engine Management System Malfunction Indicator Light (MIL) 27
Low Oil Pressure Warning Light 27
High Coolant Temperature Warning Light 28
Engine Immobilizer Indicator Light 28
Anti-lock Braking System (ABS) Warning Light 28
Traction Control (TC) Indicator Light 29
Traction Control (TC) Disabled Warning Light 30
Turn signal Light 30
Hazard Warning Lights 30
High Beam Indicator Light 30
Daytime Running Lights (DRL) Indicator Light (if equipped) 30
Neutral Indicator Light 31
Low Fuel Indicator Light 31
Speedometer 31
Multi-function Display 32
Odometer 32
Tachometer 32
Fuel Gage 32
Gear Position 33
Side Stand 33
Clock 33
Service 34
Heated Grips (if equipped) 34
Trip Meter 35
Current Fuel Consumption 36
Average Fuel Consumption 36
Range To Empty 36
Triumph Traction Control (TTC) Setting 37
Off-road Mode 37
Set 37
26 INSTRUMENTS
Instruments Display - Speed 400 and Scrambler 400 X
5
4 6
7 8
3 9 10
21 11
12
20
13
19 14
15
16
18 17
1. High coolant temperature warning light 12. Heated grips symbol (if equipped)
2. Low oil pressure warning light 13. Service symbol or general warning symbol
3. Engine management Malfunction Indicator 14. Low fuel indicator light
Light (MIL) 15. Neutral indicator light
4. Engine immobilizer indicator light 16. Turn signal light
5. Daytime Running Lights (DRL) indicator 17. Hazard warning light
light (if equipped) 18. High beam indicator light
6. Gear position indicator 19. Anti-lock Brake System (ABS) warning
7. Tachometer light
8. Fuel gage 20. Traction Control (TC) disabled warning
9. Side stand indicator light
10. Multi-function display (Odometer shown) 21. Traction Control (TC) indicator light
11. Clock
INSTRUMENTS 27
NOTICE WARNING
Traction control will not function If the traction control is not
if there is a malfunction with the functioning, care must be taken when
ABS. The warning lights for the ABS, accelerating and cornering on wet/
traction control and the MIL will be slippery road surfaces to avoid rear
illuminated. wheel spin. Do not continue to ride
for longer than is necessary with
the engine management system
When the ignition switch is Malfunction Indicator Light (MIL)
turned to the ON position, it is and traction control warning lights
normal that the ABS warning illuminated.
light will be illuminated. The
The fault must be checked and
light will remain on until the motorcycle
rectified by a competent person with
first reaches a speed exceeding 6 mph
the specialist knowledge and technical
(10 km/h) when it will go off.
understanding of motorcycles, such as
The warning light will not illuminate an authorized Triumph dealer.
again until the engine is restarted
Hard acceleration and cornering may
unless there is a fault, or the ABS is
cause the rear wheel to spin, leading
disabled by the rider (off-road mode for
to loss of motorcycle control which
Scrambler 400 X only).
could result in serious injury or death.
Scrambler 400 X only: If the ABS is
disabled by the rider (off-road mode),
the warning light will remain illuminated If traction control is switched on:
until the ABS is enabled again. ▼ Under normal riding conditions the
If there is a fault with the ABS system TC indicator light will remain off.
the warning light will be illuminated and ▼ The TC indicator light will flash
the general warning symbol will flash. rapidly when the traction control
system is working to limit rear
Traction Control (TC) Indicator Light wheel slip during periods of hard
The Traction Control (TC) acceleration or under wet or
indicator light is used to slippery road conditions.
indicate that the traction If traction control is switched off:
control system is active and is ▼ The TC indicator light will not
working to limit rear wheel slip during illuminate. Instead the TC disabled
periods of hard acceleration or under warning light will be illuminated.
wet or slippery road conditions. Traction
control will not function if there is a
malfunction with the ABS. The warning
lights for the ABS, traction control and
the MIL will be illuminated.
30 INSTRUMENTS
Traction Control (TC) Disabled Daytime Running Lights (DRL)
Warning Light Indicator Light (if equipped)
The Traction Control (TC) When the ignition is switched
disabled warning light should ON and the daytime running
not illuminate unless traction lights switch is set to Daytime
control is switched off or Running Lights, the daytime
there is a malfunction. running lights indicator light will
If the warning light becomes illuminate. During daylight hours, the
illuminated while riding, it indicates Daytime Running Lights (DRL) improve
that the traction control system has a the visibility of the motorcycle to other
malfunction that requires investigation. road users. Dipped beam headlights
The fault must be checked and must be used in any other conditions
rectified by a competent person with unless the road conditions allow for high
the specialist knowledge and technical beam headlights to be used.
understanding of motorcycles, such as When the dipped beam headlight is
an authorized Triumph dealer. switched on, the daytime running lights
indicator light will be off.
Turn signal Light The daytime running lights and dipped
When the turn signal switch is beam headlights are operated manually
turned to the left or right, the using a switch on the left hand switch
turn signal light will flash on housing.
and off at the same speed as
the turn signals. WARNING
Do not ride for longer than necessary
Hazard Warning Lights in poor ambient light conditions with
When the hazard warning the Daytime Running Lights (DRL) in
switch is turned on, the turn use.
signal warning lights will flash Riding with the Daytime Running
on and off at the same speed Lights when dark, in tunnels or where
as the turn signals. poor ambient light is apparent may
reduce the riders vision or blind other
road users.
High Beam Indicator Light
Blinding other road users or reduced
When the ignition is switched
vision in low ambient light levels may
ON and the high beam is
lead to loss of motorcycle control
selected, the high beam
which could result in serious injury or
indicator light will illuminate.
death.
INSTRUMENTS 31
Condensation
In certain conditions, condensation may
occur inside the speedometer.
Condensation may happen while it is
raining or after washing the motorcycle.
Condensation inside the speedometer
will gradually disappear while riding the
motorcycle.
Time for evaporation will vary depending
on the humidity of the ambient air.
NOTICE
If condensation inside the
speedometer does not clear, we
recommend that the speedometer is
inspected by a competent person with
the specialist knowledge and technical
understanding of motorcycles, such as
an authorized Triumph dealer.
32 INSTRUMENTS
Multi-function Display The tachometer shows the engine
speed in revolutions per minute - rpm
(r/min).
Odometer
The odometer shows the total distance 1
that the motorcycle has traveled.
1. Fuel gage
2. Low fuel indicator light
INSTRUMENTS 33
NOTICE
After refueling, the fuel gage
information will be updated only while
riding the motorcycle. Depending on
1. Side stand indicator
the riding style, updating could take
up to one minute. For more information on the side stand,
see page 53.
1. Clock
2
1
2
1. SCROLL/SELECT button
There are two trip meters. Either trip
meter shows the distance that the Scrambler 400 X Only
motorcycle has traveled since the meter The trip meters are not accessible when
on display was last reset to zero. in off-road mode. The trip meter data
continues to be collected when riding in
1 off-road mode. The updated trip meter
data is shown in the trip meters after
switching the off-road mode off.
Trip Meter Reset
To reset either of the trip meters:
▼ Select the trip meter to be zeroed.
▼ Push and hold the SCROLL/SELECT
button for one second. After more
than one second, the trip meter on
display will reset to zero.
1. Trip meter display (TRIP 1 shown)
36 INSTRUMENTS
Current Fuel Consumption The instruments will display the average
This is an indication of the fuel fuel consumption in the following units:
consumption at an instant in time. If ▼ km/l
the motorcycle is stationary, 0.0 will be ▼ l/100 km
shown in the display area.
▼ mpg.
1
NOTICE
After refueling, the average fuel
consumption information will be
updated only while riding the
motorcycle. Depending on the riding
style, updating could take up to one
minute.
Off-road Mode
NOTICE
After refueling, the range to empty Scrambler 400 X Only
information will be updated only while To enable or disable the off-road mode:
riding the motorcycle. Depending on ▼ Push and release the SCROLL/
the riding style, updating could take SELECT button until 'OFF rd' is
up to one minute. displayed.
Mode Description
▼ From CLOCK, push and release the The options available are:
SCROLL/SELECT button until UNITS Distance/Economy:
is displayed.
▼ miles and mpg (UK)
1 ▼ miles and mpg (US)
▼ km and l/100 km
▼ km and km/l.
1. Units menu
Table of Contents
Controls 42
Throttle Control 42
Ignition Switch/Steering Lock 42
Ignition Key 43
Engine Immobilizer 44
Right Handlebar Switches 45
Left Handlebar Switches 46
Fuel 48
Refueling 49
Traction Control (TC) 51
Traction Control Settings 51
To Disable the Traction Control 52
Side Stand 53
Side Panels 54
Side Panels - Removal 54
Side Panel - Installation 55
Seats 56
Seat Care 56
Seat Lock 56
Seat - Removal 57
Seat - Installation 58
Owner's Handbook and Tool Kit 61
Universal Serial Bus (USB) Socket 61
Breaking-In 63
Daily Safety Checks 64
42 GENERAL INFORMATION
Controls WARNING
Reduce speed and do not continue
Throttle Control
to ride for longer than is necessary
All models have an electronic throttle with the Malfunction Indicator Light
twist grip to open and close the throttle (MIL) illuminated. The fault may
via the engine control unit. There are no affect engine performance, exhaust
direct-acting cables in the system. emissions and fuel consumption.
The throttle grip has a resistive feel to The fault must be checked and
it as it is rolled rearwards to open the rectified by a competent person with
throttle. When the grip is released it will the specialist knowledge and technical
return to the throttle closed position understanding of motorcycles, such as
by its internal return spring and the an authorized Triumph dealer.
throttle will close.
Reduced engine performance could
There are no user adjustments for the cause a dangerous riding condition,
throttle control. leading to loss of motorcycle control
If there is a malfunction with the which could result in serious injury or
throttle control the Malfunction death.
Indicator Light (MIL) becomes
illuminated and one of the following
engine conditions may occur:
Ignition Switch/Steering Lock
▼ MIL illuminated, restricted engine
RPM and throttle movement
WARNING
▼ MIL illuminated, limp-home mode
For reasons of security and safety,
with the engine at a fast idle
always turn the ignition to the LOCK
condition only
position and remove the key when
▼ MIL illuminated, engine will not start. leaving the motorcycle unattended.
For all of the conditions mentioned, the Any unauthorized use of the
fault must be checked and rectified by motorcycle may lead to loss of
a competent person with the specialist motorcycle control which could result
knowledge and technical understanding in serious injury or death.
of motorcycles, such as an authorized
Triumph dealer.
GENERAL INFORMATION 43
Ignition Key
WARNING
With the key in the LOCK position, the WARNING
steering will become locked.
Additional keys, key rings/chains or
Never turn the key to the LOCK items attached to the ignition key may
position while the motorcycle is interfere with the steering.
moving as this will cause the steering
to lock. Remove all additional keys, key rings/
chains and items from the ignition key
Locked steering will lead to loss of before riding the motorcycle.
motorcycle control which could result
in serious injury or death. Failure to follow the advice above
may lead to loss of motorcycle control
which could result in serious injury or
death.
4 1
OF
F ON
NOTICE
SH
3 2
items attached to the ignition key may
cause damage to the motorcycle's
painted or polished components.
G Remove all additional keys, key rings/
NI
I
NOTICE
3 The starter will not operate if the side
stand is down and a gear is engaged.
cldy
1
To select daytime running lights,
5 push the dipped beam/DRL switch
downwards.
To select dipped beam, push the dipped
beam/DRL switch upwards.
2
When the daytime running lights are
4 turned on, the daytime running lights
indicator light will illuminate in the
cldn
3 instrument panel.
1. Dipped beam/Daytime Running Lights Turn Signal Switch
(DRL) switch (if equipped)
2. Turn signal switch When the turn signal switch is pushed
3. Horn button to the left or right, the corresponding
4. Heated grips button (if equipped) turn signals will flash on and off.
5. High beam switch The turn signals can be canceled
6. SCROLL/SELECT button manually. To manually turn off the turn
signals, push and release the turn signal
SCROLL/SELECT Button
switch in the central position.
The SCROLL/SELECT button is used to
operate the following functions of the Horn Button
instruments: When the horn button is pushed, with
▼ Odometer (see page 32) the ignition switch turned on, the horn
will sound.
▼ Trip meters and reset (see page 35)
▼ Average fuel consumption and reset High Beam Switch
(see page 36) This is a three position switch.
▼ Traction control (see page 37) When the high beam switch is pushed
▼ Off-road mode (see page 37) forward the high beam will be switched
on. Push the switch back to the central
▼ Clock (see page 37)
position to turn the high beam off. The
▼ Units (see page 37). high beam will only come on when the
Dipped Beam/Daytime Running Lights engine is running or the motorcycle is
(DRL) Switch (if equipped) moving at greater than 3 mph (5 km/h).
Push and release the switch rearwards
NOTICE to engage a flash function. Releasing
will return the switch to the central
Daytime running lights are manually
position and turn the high beam off.
operated. They are not automatic.
If daytime running lights are installed on
the motorcycle, the high beam switch
has additional functionality.
GENERAL INFORMATION 47
If the DRL switch is in the daytime The heated grips will not power back on
running lights position, push the high automatically even if the voltage rises to
beam switch forward to turn the high the safe level. The user must manually
beam on. When the high beam switch is push the button again to activate the
returned to the central position the DRL heated grips.
will be activated again.
A lighting on/off switch is not installed
on this model. The position light, tail
light and license plate light all function
automatically when the ignition is on.
The headlight and DRL will function
when the engine is on.
Heated Grips Button (if equipped)
The heated grips will only heat when
the engine is running.
When the heated grips are turned on,
the heated grips symbol will appear and
the selected heat level will be shown in
the display. When the heated grips are
turned off, the heated grips symbol is
no longer shown, see page 34.
1
1. Heated grips symbol
1 2
cldk
WARNING WARNING
The traction control system is not a Do not attempt to adjust the traction
substitute for riding appropriately for control settings while the motorcycle
the prevailing surface and weather is in motion.
conditions. The system cannot Adjusting the traction control
prevent loss of traction due to; settings while riding the motorcycle is
excessive speed when entering turns, dangerous.
accelerating at a sharp lean angle and Failure to follow the advice above
braking. may lead to loss of motorcycle control
Traction control cannot prevent the which could result in serious injury or
front wheel from slipping. death.
Failure to follow the advice above
may lead to loss of motorcycle control
which could result in serious injury or WARNING
death. If the traction control is disabled, the
motorcycle will handle as normal but
without traction control.
Traction control helps to maintain
traction when accelerating on wet/ In this situation accelerating too hard
slippery road surfaces. If sensors detect on wet/slippery road surfaces may
that the rear wheel is losing traction cause the rear wheel to slip.
(slipping), the traction control system Failure to follow the advice above
will engage and alter the engine power may lead to loss of motorcycle control
until traction to the rear wheel has been which could result in serious injury or
restored. The traction control warning death.
light will flash while it is engaged and
the rider may notice a change to the
sound of the engine. Traction control The traction control can be set to one of
will not function if there is a malfunction the following conditions:
with the ABS. The warning lights for the
ABS, traction control and the MIL will be Optimal traction control setting
illuminated. ON for road use, allows minimal rear
wheel slip.
NOTICE Traction control is turned OFF.
Scrambler 400 X only: Traction control OFF The TC disabled warning light
is switched off when in off-road mode. will be illuminated (see page 30).
Scrambler 400 X, see page 57. 1. Side panel (Scrambler 400 X shown)
▼ Remove the fasteners at the top of 2. Hook
both side panels. 3. Grommets
clgr
1. Fasteners
GENERAL INFORMATION 55
any ancillary component, the exhaust 1. Side panel (Scrambler 400 X shown)
system or any other non structural 2. Hook
parts of the motorcycle frame. 3. Grommets
A correctly supported motorcycle will
help prevent it from falling.
An unstable motorcycle may fall
resulting in motorcycle damage,
serious injury or death.
56 GENERAL INFORMATION
Right Hand Side Panel Seats
To install the right hand side panel:
▼ Position the bottom of the side Seat Care
panel onto the lower hook.
▼ Position the two locating dowels to NOTICE
the grommets, then press firmly to To prevent damage to the seats or
secure the panel. seat covers, care must be taken not to
▼ Install the fastener at the top of the drop the seats.
side panel and tighten to 40 lbf in Do not lean the seats against the
(4.5 Nm). motorcycle or any surface which may
▼ Finally, grasp the panel and make damage the seats or seat covers.
sure it is fully retained. Instead, place the seats, with the seat
3 cover facing upwards, on a clean, flat
surface which is covered with a soft
cloth.
Do not place any item on the seats
which may cause damage or staining
2 to the seat covers.
clgd
Seat Lock
1. Side panel (Scrambler 400 X shown)
2. Hook
3. Grommets
WARNING
To prevent detachment of the seat
▼ Reinstall the seat for Speed 400 and
during riding, after installation always
the rider and passenger seats for
grasp the seat and pull firmly upwards.
Scrambler 400 X, see page 58.
If the seat is not correctly secured in
the lock, it will detach from the lock.
A loose or detached seat may lead to
loss of motorcycle control which could
result in serious injury or death.
NOTICE
The motorcycle must not be ridden
with the key in the seat lock.
Always lock the seat and remove the
key before riding the motorcycle.
GENERAL INFORMATION 57
cleq
1. Seat lock
2. Seat
58 GENERAL INFORMATION
Scrambler 400 X ▼ Lift the seat up from the back
and slide rearwards for complete
Passenger Seat removal from the motorcycle.
NOTICE
The passenger seat must be removed
before removing the rider’s seat.
1
1. Fasteners
▼ Lift the seat up from the back
2. Rider's seat
and slide rearwards for complete
removal from the motorcycle.
Seat - Installation
2
WARNING
Make sure the motorcycle is stabilized
and adequately supported.
Do not support the motorcycle on
any ancillary component, the exhaust
1 system or any other non structural
parts of the motorcycle frame.
A correctly supported motorcycle will
clgb
help prevent it from falling.
1. Seat lock
An unstable motorcycle may fall
2. Passenger seat
resulting in motorcycle damage,
Rider’s Seat serious injury or death.
▼ Remove the passenger seat as
described above.
▼ Remove the fasteners at the rear of
the seat.
GENERAL INFORMATION 59
Speed 400
WARNING
Seat
To prevent detachment of the seat
▼ Engage the hook at the front of the during riding, after installation always
seat under the bracket at the rear grasp the seat and pull firmly upwards.
of the fuel tank.
If the seat is not correctly secured in
the lock, it will detach from the lock.
1 A loose or detached seat may lead to
loss of motorcycle control which could
result in serious injury or death.
NOTICE
An audible click can be heard when
the seat is fully engaged in its lock. 1
1
cldx
1. Hook
2. Bracket
clep
1. Locating peg
2. Lock
60 GENERAL INFORMATION
▼ Install the fasteners at the rear of
the seat and tighten to 40 lbf in NOTICE
(4.5 Nm). An audible click can be heard when
the seat is fully engaged in its lock.
1
1
2
2
2 3
cldw
3
1. Fasteners
2. Rider's seat 4
clfw
1. Locating peg
WARNING 2. Hooks
Never ride the motorcycle with the 3. Loops
fasteners loose or removed, as the 4. Lock
rider’s seat will not be secure and can
move. WARNING
The rider's seat is only correctly Never ride the motorcycle with the
retained and supported when the passenger seat detached or removed.
fasteners are correctly tightened. To prevent detachment of the seat
A loose or detached seat may lead to during riding, after installation always
loss of motorcycle control which could grasp the seat and pull firmly upwards.
result in serious injury or death. If the seat is not correctly secured
it will detach from the lock. A loose
or detached seat may lead to loss of
▼ Grasp the seat and pull firmly motorcycle control which could result
upwards to make sure it is securely in serious injury or death.
retained.
▼ Install the passenger seat as follows.
▼ Grasp the seat and pull firmly
Passenger Seat upwards to make sure it is securely
▼ Engage the two hooks at the front retained.
of the seat under the two loops on
the subframe.
▼ Align the locating peg into the lock
and press down engaging the seat
lock.
GENERAL INFORMATION 61
NOTICE clfd
NOTICE
The Universal Serial Bus (USB) socket
Adapter cables are not supplied with
allows a 5 Volt USB-C connection
the motorcycle.
for charging electronic devices such
as mobile phones, cameras and GPS
devices.
Loads up to a maximum of 2.4 Amps can
be connected to the USB-C socket.
To access the USB-C socket:
▼ The USB-C socket is located on
the right hand side, adjacent to
the ignition switch and above the
headlight.
GENERAL INFORMATION 63
Table of Contents
Stopping the Engine 66
Starting the Engine 66
Moving Off 68
Shifting Gears 68
Braking 69
Anti-lock Braking System (ABS) 71
Parking 73
Considerations for High Speed Operation 74
66 HOW TO RIDE THE MOTORCYCLE
Stopping the Engine Starting the Engine
WARNING DANGER
Do not stop the engine using the Never start the engine or run the
ignition switch or engine stop switch engine in a confined area.
while the motorcycle is moving. Always operate the motorcycle in the
Always bring the motorcycle to a stop open air or in an area with adequate
safely and engage Neutral gear prior ventilation.
to stopping the engine. Exhaust fumes are poisonous and will
Stopping the engine by turning off cause loss of consciousness and death
the ignition or engine stop switch within a short period of time.
while the motorcycle is moving can
lock the rear wheel, leading to loss of
motorcycle control which could result NOTICE
in serious injury or death.
Do not operate the starter
continuously for more than five
1 5
seconds as the starter motor will
6
overheat and the battery will become
2
OF
F ON
9
discharged.
SH
PU
4 7
Wait 15 seconds between each
G
NI operation of the starter to allow for
I
TIO N
8
3 cooling and recovery of battery power.
Do not let the engine idle for
1. STOP position long periods as this may lead to
2. RUN position
overheating which will cause damage
3. START button
to the engine.
4. LOCK position
5. OFF position
6. ON position
7. Ignition switch
8. Neutral indicator light
9. Gear position display (neutral shown)
4 7
G
NI
I
TIO N
8
3
1. STOP position
2. RUN position
3. START button
4. LOCK position
5. OFF position
6. ON position
7. Ignition switch
8. Neutral indicator light
9. Gear position display (neutral shown)
NOTICE
When the ignition is switched on,
the instrument warning lights will
illuminate and will then go off (except
those which normally remain on until
the engine starts, see page 27).
68 HOW TO RIDE THE MOTORCYCLE
Moving Off WARNING
▼ Pull in the clutch lever and select
Do not shift to a lower gear at speeds
first gear.
that will cause excessive engine rpm
▼ Open the throttle a little and let out (r/min).
the clutch lever slowly.
Shifting down should be done such
▼ As the clutch starts to engage, open that low engine speeds will be ensured.
the throttle a little more, allowing
Shifting to a lower gear at high speed
enough engine speed to avoid
can lock the rear wheel, leading to
stalling.
loss of motorcycle control which could
result in serious injury or death.
Shifting Gears
WARNING
Take care to avoid opening the throttle
too far or too fast in any of the lower
gears as this can lead to the front
wheel lifting from the ground (pulling a
'wheelie') and to the rear tire breaking
traction (wheel spin).
Always open the throttle cautiously,
particularly if you are unfamiliar with 1
the motorcycle. cldl
Pulling a 'wheelie' or loss of traction 1. Gear shift pedal (Scrambler 400 X shown)
may lead to loss of motorcycle control
▼ Close the throttle while pulling in the
which could result in serious injury or
clutch lever.
death.
▼ Shift into the next higher or lower
gear.
▼ Open the throttle part way, while
releasing the clutch lever.
▼ Always use the clutch when shifting
gear.
NOTICE
The gear shift mechanism is the
'positive stop' type. This means that,
for each movement of the gear shift
pedal, you can only select each gear,
one after the other, in ascending or
descending order.
HOW TO RIDE THE MOTORCYCLE 69
Braking WARNING
For your safety, always exercise
WARNING extreme caution when braking,
WHEN BRAKING, OBSERVE THE accelerating or turning as any
FOLLOWING: improper action can cause loss of
-
Close the throttle completely, motorcycle control and an accident.
leaving the clutch engaged to allow Independent use of the front or
the engine to help slow down the rear brakes reduces overall braking
motorcycle. performance. Extreme braking may
cause either wheel to lock, reducing
- Shift down one gear at a time such
control of the motorcycle and causing
that the transmission is in first gear
an accident (see ABS warnings).
when the motorcycle comes to a
complete stop. When possible, reduce speed or brake
before entering a turn as closing the
-
When stopping, always apply both
throttle or braking in mid-turn may
brakes at the same time. Normally
cause wheel slip leading to loss of
the front brake should be applied a
control.
little more than the rear.
When riding in wet or rainy conditions,
- Shift down or fully disengage the
or on loose surfaces, the ability to
clutch as necessary to keep the
maneuver and stop will be reduced.
engine from stalling.
All of your actions should be smooth
-
Never lock the brakes, as this under these conditions. Sudden
may cause loss of control of the acceleration, braking or turning may
motorcycle. cause loss of motorcycle control.
Failure to follow the advice above Failure to follow the advice above
could result in serious injury or death. may lead to loss of motorcycle control
which could result in serious injury or
death.
WARNING
For emergency braking, disregard
down shifting, and concentrate on
applying the front and rear brakes as
hard as possible without skidding.
Riders should practice emergency
braking in a traffic-free area.
Triumph strongly recommends that
all riders take a course of instruction,
which includes advice on safe brake
operation. Incorrect brake technique
may lead to loss of motorcycle control
which could result in serious injury or
death.
70 HOW TO RIDE THE MOTORCYCLE
WARNING WARNING
When descending a long, steep When using the motorcycle on
gradient or mountain pass, make use loose, wet or muddy roads, braking
of the engine's braking effect by down effectiveness will be reduced by dust,
shifting and use both front and rear mud or moisture collecting on the
brakes intermittently. brakes.
Continuous brake application or use of Always brake earlier in these
the rear brake only can overheat the conditions to make sure that brake
brakes and reduce their effectiveness. surfaces are cleaned by the braking
Failure to follow the advice above action.
may lead to loss of motorcycle control Riding the motorcycle with brakes
which could result in serious injury or contaminated with dust, mud
death. or moisture may lead to loss of
motorcycle control which could result
in serious injury or death.
WARNING
Riding with your foot on the brake
pedal or your hands on the brake lever
may actuate the brake light, giving a
false indication to other road users.
It may also overheat the brake,
reducing braking effectiveness.
Failure to follow the advice above 1
may lead to loss of motorcycle control
which could result in serious injury or
death.
cldj
Parking CAUTION
Take care when parking on soft
WARNING ground or on a steeply inclined
Gasoline is extremely flammable surface.
and can be explosive under certain
Parking under these conditions
conditions.
may cause the motorcycle to fall
If parking inside a garage or other over which could result in minor to
structure, be sure it is well ventilated moderate injury.
and the motorcycle is not close to
any source of flame or sparks. This
includes any appliance with a pilot
light.
Failure to follow the above advice may MIN
CAUTION MIN
WARNING
Install only genuine Triumph
accessories to the correct Triumph
motorcycle model.
Always check the Triumph Installation
Instruction associated with the
genuine Triumph accessory. Make
sure the Triumph motorcycle model
that the Triumph accessory is to be
installed on, is listed as approved for
the genuine Triumph accessory. For all
Triumph Installation Instructions, see
www.triumphinstructions.com.
Never install genuine Triumph
accessories to a Triumph motorcycle
model that is not listed in the
associated Triumph Fitting Instruction,
as this may affect handling, stability
or other aspects of the motorcycle
operation that may lead to loss of
motorcycle control which could result
in serious injury or death.
78 ACCESSORIES, LOADING AND PASSENGERS
WARNING WARNING
Owners should be aware that the Never ride an accessory equipped
only approved parts, accessories motorcycle, or a motorcycle carrying a
and conversions for any Triumph payload of any kind, at speeds above
motorcycle are those which carry 80 mph (130 km/h). In either/both of
official Triumph approval. these conditions, speeds in excess
We recommend accessories and of 80 mph (130 km/h) should not be
conversions be completed by attempted even where the legal speed
a competent person with the limit permits this.
specialist knowledge and technical The presence of accessories and/
understanding of motorcycles, such as or payload will cause changes in
an authorized Triumph dealer. the stability and handling of the
In particular, it is extremely hazardous motorcycle.
to install or replace parts or Failure to allow for changes in
accessories whose installation requires motorcycle stability may lead to loss
the dismantling of, or addition to, of motorcycle control. When riding
either the electrical or fuel systems at high speed, always be aware that
and any such modification could cause various motorcycle configuration and
a safety hazard. environmental factors can adversely
The installation of any non-approved affect the stability of your motorcycle.
parts, accessories or conversions may For example:
affect the handling, stability or other -
Incorrectly balanced loads on both
aspect of the motorcycle operation, sides of the motorcycle
leading to loss of motorcycle control -
Incorrectly adjusted front and rear
which could result in serious injury or suspension settings
death.
- Incorrectly adjusted tire pressures
- Excessively or unevenly worn tires
Triumph does not accept any liability -
Side winds and turbulence from
whatsoever for defects caused by the other vehicles
installation of non-approved parts,
accessories or conversions. - Loose clothing.
Triumph does not accept any liability Remember that the 80 mph (130 km/h)
whatsoever for defects caused by the absolute limit will be reduced by
incorrect installation of approved parts, the installation of non-approved
accessories or conversions. accessories, incorrect loading, worn
tires, overall motorcycle condition and
poor road or weather conditions.
Failure to follow the advice above
may lead to loss of motorcycle control
which could result in serious injury or
death.
ACCESSORIES, LOADING AND PASSENGERS 79
Loading WARNING
Do not carry liquids in containers on
WARNING your motorcycle.
Never attempt to store any items
Liquids are not stable and will
between the frame and the fuel tank.
adversely affect the motorcycle
This may restrict the steering aspect
stability.
of the motorcycle.
Failure to follow the advice above
Weight attached to the handlebar or
may lead to loss of motorcycle control
front fork will increase the mass of the
which could result in serious injury or
steering assembly. This may affect the
death.
handling, stability or other aspect of
the motorcycle operation.
Failure to follow the advice above
may lead to loss of motorcycle control
which could result in serious injury or
death.
WARNING
The maximum safe load for each
pannier is stated on a label inside the
pannier and must not be exceeded.
Exceeding this loading limit may affect
the handling, stability or other aspect
of the motorcycle operation.
Failure to follow the advice above
may lead to loss of motorcycle control
which could result in serious injury or
death.
WARNING
Do not use the passenger seat to
carry any objects.
Carrying objects on the passenger
seat may adversely affect the
motorcycle stability.
Failure to follow the advice above
may lead to loss of motorcycle control
which could result in serious injury or
death.
80 ACCESSORIES, LOADING AND PASSENGERS
WARNING Passengers
Always make sure that any loads
carried are evenly distributed on both
WARNING
sides of the motorcycle. Make sure This motorcycle is designed for use
that the load is correctly secured so as a two-wheeled vehicle capable
that it will not move around while the of carrying a rider and up to one
motorcycle is in motion. passenger (subject to a passenger
seat and footrests being installed).
Evenly distribute the load within each
pannier (if equipped). Pack heavy items The total weight of the rider, and any
at the bottom and on the inboard side passenger, accessories and luggage
of the pannier. must not exceed the maximum load
limit as specified in the Specifications
Always check the load security
section.
regularly (though not while the
motorcycle is in motion) and make Failure to follow the advice above
sure that the load does not extend may lead to loss of motorcycle control
beyond the rear of the motorcycle. which could result in serious injury or
death.
Never exceed the maximum vehicle
loading weight as specified in the
Specifications section.
WARNING
This maximum loading weight is made
up from the combined weight of the The handling and braking capabilities
rider, passenger, any accessories of a motorcycle will be affected by the
installed and any load carried. presence of a passenger.
For models that have adjustable The rider must make allowances for
suspension settings, make sure that these changes when operating the
front and rear spring preload and motorcycle with a passenger and
damping settings are suitable for the should not attempt such operation
loading condition of the motorcycle. unless trained to do so and without
Note the maximum permissible payload becoming familiar and comfortable
for the panniers is stated on a label with the changes in motorcycle
inside the pannier. operating characteristics that this
brings about.
Failure to follow the advice above
may lead to loss of motorcycle control Failure to follow the advice above
which could result in serious injury or may lead to loss of motorcycle control
death. which could result in serious injury or
death.
ACCESSORIES, LOADING AND PASSENGERS 81
WARNING WARNING
Do not carry a passenger unless they Do not carry animals on your
are tall enough to reach the footrests motorcycle.
provided. An animal could make sudden and
A passenger who is not tall enough unpredictable movements that may
to reach the footrests will be unable lead to loss of motorcycle control
to sit securely on the motorcycle and which could result in serious injury or
may cause instability, leading to loss of death.
motorcycle control which could result
in serious injury or death.
WARNING
Your passenger should be instructed
that they can cause loss of motorcycle
control by making sudden movements
or by adopting an incorrect seated
position.
The rider should instruct the
passenger as follows:
-
It is important that the passenger
sits still while the motorcycle is in
motion and does not interfere with
the operation of the motorcycle.
- To keep their feet on the passenger
footrests and to firmly hold onto
either the seat strap or grab rails
(if equipped) or the rider's waist or
hips.
-
Advise the passenger to lean with
the rider when traveling around
corners and not to lean unless the
rider does so.
Failure to follow the advice above
may lead to loss of motorcycle control
which could result in serious injury or
death.
82 ACCESSORIES, LOADING AND PASSENGERS
Table of Contents
Scheduled Maintenance 85
Disposal of Used Fluids 86
Scheduled Maintenance Table 87
Engine Oil 89
Engine Oil Level Inspection 89
Engine Oil and Oil Filter Change 90
Engine Oil Specification and Grade (10W/50) 94
Cooling System 95
Coolant Level Inspection 96
Coolant Level Adjustment 96
Coolant Change 97
Radiator and Hoses 98
Throttle Control 98
Throttle Inspection 98
Clutch 99
Clutch Inspection 99
Clutch Cable Adjustment 99
Drive Chain 101
Drive Chain Lubrication 101
Drive Chain Free Movement Inspection 102
Drive Chain Free Movement Adjustment 102
Drive Chain and Sprocket Wear Inspection 103
Brakes 106
Front Brake Wear Inspection 106
Breaking-in New Brake Discs and Pads 107
Brake Pad Wear Compensation 108
Rear Brake Wear Inspection 108
Disc Brake Fluid 109
Front Brake Fluid Level Inspection and Adjustment 110
Rear Brake Fluid Level Inspection and Adjustment 111
Brake Light Switches 112
Mirrors 113
Mirror Adjustment 114
Steering/Wheel Bearings 115
Steering Bearings Inspection 115
Wheel Bearings Inspection 116
Front Suspension 118
Front Fork Inspection 118
84 MAINTENANCE AND ADJUSTMENT
Rear Suspension 119
Rear Suspension Settings 119
Rear Suspension Spring Preload Adjustment 119
Bank Angle Indicators 120
Tires 121
Tire Inflation Pressures 122
Tire Wear 122
Minimum Recommended Tread Depth 122
Tire Replacement 123
Battery 126
Battery - Removal 126
Battery Disposal 127
Battery Maintenance 128
Battery Discharge 128
Battery Discharge During Storage and Infrequent Use of the Motorcycle 128
Battery Charging 129
Battery - Installation 130
Fuses 131
Fuse Identification 132
Lights 133
Headlight(s) 133
Brake/Tail Light 135
Turn Signal Lights 135
License Plate Light 135
MAINTENANCE AND ADJUSTMENT 85
DANGER CAUTION
Never start the engine or run the If the engine has recently been
engine in a confined area. running, the exhaust components may
Always operate the motorcycle in the be hot to the touch.
open air or in an area with adequate To avoid skin damage, always allow the
ventilation. hot parts to cool before touching the
Exhaust fumes are poisonous and will exhaust system.
cause loss of consciousness and death Contact with the hot components may
within a short period of time. cause minor to moderate injury to
exposed skin.
WARNING
Make sure the motorcycle is stabilized NOTICE
and adequately supported. If the engine oil pressure is too low,
Do not support the motorcycle on the low oil pressure warning light will
any ancillary component, the exhaust illuminate.
system or any other non structural If the low oil pressure indicator
parts of the motorcycle frame. remains on, stop the engine
A correctly supported motorcycle will immediately and investigate the
help prevent it from falling. situation.
An unstable motorcycle may fall Running the engine with low oil
resulting in motorcycle damage, pressure will cause severe engine
serious injury or death. damage.
90 MAINTENANCE AND ADJUSTMENT
▼ Position the motorcycle on level ▼ When the correct level is reached,
ground and in an upright position. install and tighten the engine oil
The sight glass can be viewed filler plug.
from the right hand side of the
motorcycle, towards the rear of the
engine.
▼ Start the engine and run at idle for 2 4 1
approximately five minutes.
▼ Stop the engine, then wait for at
least five minutes to allow the
engine oil to settle. 3
CAUTION
Make sure no contamination enters
the engine during an engine oil change
or top off.
Contamination entering the engine
may lead to engine damage.
MAINTENANCE AND ADJUSTMENT 91
CAUTION
If the engine has recently been
2
running, the exhaust components may clel
1
2
clem
2 1
3 1
4 2
3
cldp
2 4 1
3
4
cldq
2
clel
WARNING
Coolant contains corrosion inhibitors
and antifreeze suitable for aluminum
engines and radiators. Always use
the coolant in accordance with the
instructions of the manufacturer.
Coolant contains toxic chemicals that
are harmful to the human body.
NEVER OPEN HOT
Contact with skin or eyes may cause
severe irritation. Wear protective
PRESSURISED
SYSTEM
gloves, clothing and eye protection
1.4 bar
when handling coolant.
If coolant is inhaled, remove the
To ensure efficient engine cooling, check person to fresh air and keep
the coolant level each day before riding comfortable for breathing. In case of
the motorcycle, and top off the coolant doubt or persistent symptoms, seek
if the level is low. medical attention.
If coolant gets on your skin, flush
NOTICE with water immediately. Remove
The motorcycle is filled with a year contaminated clothing.
round, Organic Additive Technology If coolant gets in your eyes, flush with
(known as OAT) coolant when it leaves water for at least 15 minutes and SEEK
the factory. It is colored orange or MEDICAL ATTENTION IMMEDIATELY.
green, and contains a 50% solution of
If coolant is swallowed, rinse the
mono-ethylene glycol based antifreeze.
mouth with water and SEEK MEDICAL
Triumph D2053 OAT coolant (premixed) ATTENTION IMMEDIATELY.
is colored orange.
KEEP COOLANT OUT OF THE REACH OF
HP THANDA RAJA B OAT coolant CHILDREN.
is colored green.
These premixed coolants
provide freeze protection to at NOTICE
least -29°F (-34°C). Coolant, as supplied by Triumph, is
Do not mix coolants of different types premixed and does not need to be
and colors. Mixing coolants of different diluted prior to filling or topping off
types will reduce the performance of the cooling system.
the coolant and reduce its life. When
replacing coolant, it is recommended
to thoroughly flush the cooling system To protect the cooling system from
with clean water. corrosion, the use of corrosion inhibitor
chemicals in the coolant is essential.
96 MAINTENANCE AND ADJUSTMENT
If coolant containing a corrosion ▼ Check the coolant level in the
inhibitor is not used, the cooling system expansion tank. The coolant level
will accumulate rust and scale in the must be between the MAX and MIN
water jacket and radiator. This will block marks.
the coolant passages, and considerably
reduce the efficiency of the cooling
4
system.
Do not mix coolants of different types 1
and colors. Mixing coolants of different 2
types will reduce the performance of
the coolant and reduce its life. When MAX
replacing coolant, it is recommended MIN
NOTICE NOTICE
If hard water is used in the If the coolant level is being checked
cooling system, it will cause scale because the coolant has overheated,
accumulation in the engine and also check the level in the radiator and
radiator and considerably reduce the top off if necessary.
efficiency of the cooling system. In an emergency, distilled water can be
Reduced cooling system efficiency added to the cooling system. However,
may cause the engine to overheat and the coolant must then be drained
suffer severe damage. and replenished with the correct OAT
coolant as soon as possible.
1 NOTICE
2 Using high pressure water sprays,
such as from a car wash facility or
MAX household pressure washer, can
damage the radiator fins, cause leaks
MIN
3
and impair the radiator's efficiency.
Do not obstruct or deflect airflow
cldf
through the radiator by installing
1. Expansion tank (Scrambler 400 X shown) unauthorized accessories, either in
2. MAX mark front of the radiator or behind the
3. MIN mark cooling fan.
4. Expansion tank cap Interference with the radiator airflow
can cause overheating, potentially
resulting in engine damage.
Clutch Inspection
▼ Check that there is 0.08 - 0.12 in
clutch lever free play at the lever.
▼ If there is an incorrect amount of
free play, adjustments must be
made.
3 3
2
1 1
2
cldc
NOTICE
If correct adjustment cannot be made
using the lever adjuster, use the cable
adjuster at the lower end of the cable.
▼ Tighten both adjuster lock nuts to ▼ Check the rear brake effectiveness.
8 lbf ft (11 Nm) and the rear wheel Rectify if necessary.
spindle nut to 72 lbf ft (98 Nm).
WARNING
It is dangerous to operate the
motorcycle with defective brakes.
If a problem is detected or any doubt
1 exists, the brakes must be inspected
by a competent person with the
4 specialist knowledge and technical
3 understanding of motorcycles, such as
2 an authorized Triumph dealer.
Operation of the motorcycle with
cldv_4
defective brakes may lead to loss of
1. Rear wheel spindle nut (Scrambler 400 X motorcycle control which could result
shown) in serious injury or death.
2. Spindle adjuster
3. Adjuster bolt
4. Adjuster bolt lock nut
Drive Chain and Sprocket Wear
▼ Repeat the drive chain inspection. Inspection
Readjust if necessary.
WARNING
WARNING
Make sure the motorcycle is stabilized
When the drive chain adjustment and adequately supported.
is complete, make sure the wheel
spindle and the adjuster lock nuts are Do not support the motorcycle on
tightened to the correct torque. any ancillary component, the exhaust
system or any other non structural
Operation of the motorcycle with parts of the motorcycle frame.
a loose wheel spindle and/or loose
adjuster lock nuts may affect the A correctly supported motorcycle will
handling and stability. help prevent it from falling.
NOTICE WARNING
If the sprockets are found to be worn, If the drive chain is found to have
always replace the sprockets and drive damaged rollers, loose pins or stiff
chain together. links, the drive chain must be replaced.
Replacing worn sprockets without also Do not attempt to loosen any stiff
replacing the drive chain will lead to links. The stiff link may have damaged
premature wear of the new sprockets. or worn components.
Riding with drive chain stiff links, or
Remove the exhaust muffler, see loosened stiff links, may result in a
Exhaust Secondary Muffler - Removal in broken drive chain or may cause the
the Service Manual. drive chain to jump off the sprockets,
leading to loss of motorcycle control
which could result in serious injury or
death.
MAINTENANCE AND ADJUSTMENT 105
▼ Rotate the rear wheel and inspect ▼ Measure the length of 20 links on
the drive chain for damaged rollers, the straight part of the drive chain
loose pins and stiff links. from pin center of the 1st pin to the
pin center of the 21st pin. Since the
drive chain may wear unevenly, take
1 measurements in several places.
▼ If the length exceeds the maximum
service limit, the drive chain must be
replaced. Refer to the Specifications
section for the maximum service
limit.
Sprockets Wear Inspection
NOTICE
1. Stiff link The illustration shows wear on
▼ If the drive chain has any damaged sprockets mounted on the left hand
rollers, loose pins or stiff links, side of the motorcycle.
the drive chain must be replaced For sprockets mounted on the right
by a competent person with the hand side of the motorcycle, the wear
specialist knowledge and technical is on the opposite side of the tooth.
understanding of motorcycles, such
as an authorized Triumph dealer.
▼ Rotate the rear wheel and inspect
Drive Chain Wear Inspection the sprockets for unevenly or
▼ Stretch the drive chain taut by excessively worn or damaged teeth.
hanging a 20 - 40 lb (10 - 20 kg)
weight on the drive chain. Worn Tooth Worn Tooth
(Engine Sprocket) (Rear Sprocket)
1
WARNING
The use of proprietary brands of brake
pads is not recommended as these
may have a reduced carrier plate
thickness when compared with the
Triumph genuine parts.
2 Brake pads with an incorrect carrier
plate thickness can potentially become
dislodged from the caliper body as
clet
they wear, leading to brake failure, loss
1. Final drive chain guard of motorcycle control and an accident.
2. Fasteners
Failure to follow the advice above
Install the exhaust muffler, see Exhaust could result in serious injury or death.
Secondary Muffler - Installation in the
Service Manual.
MAINTENANCE AND ADJUSTMENT 107
Brake pads must be inspected If the lining thickness of any brake pad
in accordance with scheduled is less than that specified in the table,
requirements and replaced if worn to, or replace all the brake pads on the wheel.
beyond the minimum service thickness.
Speed 400 Scrambler 400 X
Front brake
pad lining 0.0394 in
0.0197 in (0.5 mm)
minimum (1 mm)
thickness
Minimum
service
thickness 0.18 in
-
(Brake pad (4.5 mm)
lining and
cler
carrier plate)
1. Carrier plates (Speed 400 shown)
2. Brake pads Minimum
service
thickness
(Brake pad - 0.167 in (4.24 mm)
lining, carrier
1 plate and
shim)
3
1
WARNING 3
▼ Reinstall the reservoir cap making Rear Brake Fluid Level Inspection
sure that the plastic spacer and Adjustment
and diaphragm seal is correctly
positioned between the reservoir
cap and the reservoir.
WARNING
Make sure the motorcycle is stabilized
WARNING and adequately supported.
Do not support the motorcycle on
Do not over tighten reservoir cap
any ancillary component, the exhaust
fasteners .
system or any other non structural
Over tightened reservoir cap fasteners parts of the motorcycle frame.
may damage the brake fluid reservoir
A correctly supported motorcycle will
causing a brake fluid leak leading to
help prevent it from falling.
reduced braking efficiency.
An unstable motorcycle may fall
Failure to follow the advice above
resulting in motorcycle damage,
may lead to loss of motorcycle control
serious injury or death.
which could result in serious injury or
death.
WARNING
▼ Tighten the reservoir cap retaining If there has been an appreciable drop
screws to 9 lbf in (1 Nm). in the level of the fluid in either fluid
1 reservoir the brake system must be
inspected.
2
If the brake lever or pedal feels soft
when it is applied, or if the lever/pedal
travel becomes excessive, there may
3 be air in the brake lines or the brake
4 may be defective.
Riding with depleted brake fluid levels,
or with a brake fluid leak is dangerous
and will cause reduced brake
cleh
performance
1. Reservoir cap retaining screws Contact a competent person with the
(Speed 400 shown) specialist knowledge and technical
2. Reservoir cap understanding of motorcycles, such
3. Plastic spacer and diaphragm seal as an authorized Triumph dealer to
4. Reservoir inspect and, if necessary, repair the
brake system.
Failure to follow the advice above
may lead to loss of motorcycle control
which could result in serious injury or
death.
112 MAINTENANCE AND ADJUSTMENT
▼ Reinstall the reservoir cap making
NOTICE sure that the plastic spacer
To prevent paint damage, do not and diaphragm seal is correctly
spill brake fluid onto any area of the positioned between the reservoir
bodywork. cap and the reservoir.
Spilled brake fluid will damage
paintwork. Brake Light Switches
WARNING
The reservoir is visible from the right
hand side of the motorcycle, forward of Riding the motorcycle with defective
the muffler and below the seat. brake lights is illegal and dangerous.
To inspect the rear brake fluid level: Before riding the motorcycle, make
sure all lights are working.
▼ Check the level of brake fluid visible
in the reservoir. Failure to follow the advice above
could result in serious injury or death.
▼ The brake fluid level must be kept
between the MAX and MIN marks
(reservoir held horizontal). The brake light is activated
1
independently by either the front or
rear brake. If, with the ignition in the ON
2 position, the brake light does not work
when the front brake lever is pulled
or the rear brake pedal is pressed, the
fault must be checked and rectified by
3 a competent person with the specialist
knowledge and technical understanding
of motorcycles, such as an authorized
Triumph dealer.
clfx_1
1. Reservoir
2. MAX mark
3. MIN mark
WARNING WARNING
Always adjust the mirrors to provide Incorrect adjustment of the bar end
sufficient rearward vision before riding mirrors may cause the mirror arm
the motorcycle. to contact the fuel tank, brake or
clutch levers or other parts of the
Operation of the motorcycle with motorcycle.
incorrectly adjusted mirrors is
dangerous. This will restrict brake or clutch
lever operation or restrict steering
Operation of the motorcycle with movement which may affect the
incorrectly adjusted mirrors will result handling, stability or other aspect of
in loss of vision to the rear of the the motorcycle operation.
motorcycle. It is dangerous to ride a
motorcycle without sufficient rearward Adjust the mirrors as required to make
vision. sure they do not contact any part of
the motorcycle. After adjustment,
Failure to follow the advice above move the handlebar to the left and
could result in serious injury or death. right full lock while checking that the
mirrors do not contact the fuel tank,
brake or clutch levers or other parts of
WARNING the motorcycle.
Never attempt to clean or adjust Failure to follow the advice above
mirrors while riding the motorcycle. may lead to loss of motorcycle control
Removal of the rider’s hands from the which could result in serious injury or
handlebars while riding the motorcycle death.
will diminish the ability of the rider to
maintain control of the motorcycle.
Only attempt to clean or adjust the
mirrors while stationary.
Attempting to clean or adjust mirrors
while riding the motorcycle may lead
to loss of motorcycle control which
could result in serious injury or death.
114 MAINTENANCE AND ADJUSTMENT
Mirror Adjustment
NOTICE
Incorrect adjustment of the bar end WARNING
mirrors may cause the mirror arm
to contact the fuel tank, brake or Make sure the motorcycle is stabilized
clutch levers or other parts of the and adequately supported.
motorcycle. Do not support the motorcycle on
This will result in damage to the fuel any ancillary component, the exhaust
tank, brake or clutch levers or other system or any other non structural
parts of the motorcycle. parts of the motorcycle frame.
Adjust the mirrors as required to make A correctly supported motorcycle will
sure they do not contact any part of help prevent it from falling.
the motorcycle. After adjustment, An unstable motorcycle may fall
move the handlebar to the left and resulting in motorcycle damage,
right full lock while checking that the serious injury or death.
mirrors do not contact the fuel tank,
brake or clutch levers or other parts of
the motorcycle. WARNING
If the mirror fastener is too loose, the
The bar end mirrors will be set by your mirror may blow back at speed.
authorized Triumph dealer and will not Operation of the motorcycle with
normally require any adjustment. Should incorrectly adjusted mirrors will result
adjustment be necessary, do not rotate in loss of vision to the rear of the
the mirror beyond 75°, measured from motorcycle. It is dangerous to ride a
the vertical section of the mirror arm. motorcycle without sufficient rearward
vision.
Failure to follow the advice above
may lead to loss of motorcycle control
which could result in serious injury or
1
death.
75°
NOTICE
The right mirror arm and lock nut has
a left hand thread.
The left mirror arm and lock nut has a
1. Mirror arm vertical section right hand thread.
4 1 WARNING
Make sure the motorcycle is stabilized
2 and adequately supported.
Do not support the motorcycle on
3 any ancillary component, the exhaust
system or any other non structural
parts of the motorcycle frame.
A correctly supported motorcycle will
help prevent it from falling.
cleu
WARNING NOTICE
Never neglect wheel bearings If the wheel bearings in the front or
maintenance. Check the wheel rear wheel allow play in the wheel hub,
bearings in accordance with scheduled are noisy, or if the wheel does not turn
maintenance requirements and make smoothly, the wheel bearings must be
adjustments or replace as necessary. inspected by a competent person with
Scheduled maintenance must be the specialist knowledge and technical
carried out by a competent person understanding of motorcycles, such as
with the specialist knowledge an authorized Triumph dealer.
and technical understanding of
motorcycles, such as an authorized
▼ Position the motorcycle on level
Triumph dealer.
ground, in an upright position.
Riding the motorcycle with worn or
▼ Place the motorcycle on a suitable
damaged wheel bearings is dangerous
stand with the front wheel off the
and may lead to loss of motorcycle
ground and secure the motorcycle.
control which could result in serious
injury or death. ▼ Standing at the side of the
motorcycle, gently rock the top of
the front wheel from side to side.
The wheel bearings must be inspected ▼ If any free play can be detected
at the intervals specified in the in the wheel bearings, the wheel
scheduled maintenance chart. bearings must be inspected and
replaced by a competent person
with the specialist knowledge
and technical understanding of
motorcycles, such as an authorized
Triumph dealer.
▼ Reposition the suitable stand and
repeat the procedure for the rear
wheel.
▼ Remove the support and place the
motorcycle on the side stand.
clfy
WARNING
Never neglect front fork maintenance.
Check the front forks in accordance
with scheduled maintenance
requirements and make adjustments
or replace as necessary.
Scrambler 400 X Shown
Scheduled maintenance must be
carried out by a competent person ▼ Position the motorcycle on level
with the specialist knowledge ground.
and technical understanding of ▼ While holding the handlebars and
motorcycles, such as an authorized applying the front brake, pump the
Triumph dealer. forks up and down several times.
Riding with defective or damaged ▼ Check for roughness or excessive
suspension components is dangerous stiffness.
and may lead to loss of motorcycle ▼ Examine each fork for any sign of
control which could result in serious damage, scratching of the slider
injury or death. surface, or for oil leaks.
MAINTENANCE AND ADJUSTMENT 119
Solo Riding 1
1
clcz
Tires WARNING
Do not install tube type tires on
tubeless rims. The bead will not seat
and the tires could slip on the rims,
causing rapid tire deflation.
Never install an inner tube inside a
tubeless tire without the appropriate
This model is equipped with tubeless
marking. This will cause friction inside
tires, valves and wheel rims. Use only
the tire and the resulting heat build-
tires marked ‘TUBELESS’ and tubeless
up may cause the tube to burst
valves on rims marked ‘SUITABLE FOR
resulting in rapid tire deflation.
TUBELESS TIRES’.
Failure to follow the advice above
may lead to loss of motorcycle control
which could result in serious injury or
death.
chrt
In accordance with the periodic Initially, the new tires will not produce
maintenance chart, measure the depth the same handling characteristics as
of the tread with a depth gage, and the worn tires and the rider must allow
replace any tire that has worn to, or adequate riding distance (approximately
beyond the minimum allowable tread 100 miles (160 km)) to become
depth specified in the table below: accustomed to the new handling
characteristics.
Under 80 mph The tire pressures must be checked
0.08 in (2 mm)
(130 km/h) and adjusted, and the tires examined
Front 0.08 in (2 mm) for correct seating 24 hours after
Over 80 mph
mounting. Rectification must be carried
(130 km/h) Rear 0.12 in (3 mm) out as necessary. The same checks
and adjustments must also be carried
out when 100 miles (160 km) have been
Tire Replacement
traveled after mounting.
All Triumph motorcycles are carefully
and extensively tested in a range of
riding conditions to make sure that the
WARNING
most effective tire combinations are Use the recommended tires
approved for use on each model. ONLY in the combinations listed
It is essential that approved tires in the approved Tire Selector at
mounted in approved combinations, are www.triumph.co.uk.
used when purchasing replacement Do not mix tires from different
items. manufacturers or mix different
The use of non-approved tires or specification tires from the same
approved tires in non-approved manufacturers.
combinations, may lead to motorcycle Using/mixing tires may affect the
instability, loss of control and an handling, stability, braking and traction
accident. control (if equipped) functions of the
A list of approved tires specific to your motorcycle.
motorcycle are available from your Failure to follow the advice above
authorized Triumph dealer, or on the may lead to loss of motorcycle control
Internet at www.triumph.co.uk. which could result in serious injury or
Tires must be selected in the correct death.
combination, from the approved Tire
Selector. Tires must be mounted
and balanced according to the tire
manufacturer's instructions.
When replacement tires are required,
contact a competent person with the
specialist knowledge and technical
understanding of motorcycles, such as
an authorized Triumph dealer.
124 MAINTENANCE AND ADJUSTMENT
WARNING WARNING
Do not install tube type tires on If tire damage is suspected, such as
tubeless rims. The bead will not seat after striking an object, the tire must
and the tires could slip on the rims, be inspected both internally and
causing rapid tire deflation. externally by a competent person with
Never install an inner tube inside a the specialist knowledge and technical
tubeless tire without the appropriate understanding of motorcycles, such as
marking. This will cause friction inside an authorized Triumph dealer.
the tire and the resulting heat build- Tire damage may not always be visible
up may cause the tube to burst from the outside.
resulting in rapid tire deflation. Operation of the motorcycle with
Failure to follow the advice above damaged tires may lead to loss of
may lead to loss of motorcycle control motorcycle control which could result
which could result in serious injury or in serious injury or death.
death.
WARNING
WARNING Do not use the motorcycle with
If a tire sustains a puncture, the tire incorrectly seated tires or incorrectly
must be replaced. adjusted tire pressures.
Operation of the motorcycle with Incorrectly seated tires or incorrectly
a punctured or repaired tire may adjusted tire pressures may affect the
adversely affect the motorcycle handling, stability or other aspect of
stability. the motorcycle operation.
Failure to follow the advice above Failure to follow the advice above
may lead to loss of motorcycle control may lead to loss of motorcycle control
which could result in serious injury or which could result in serious injury or
death. death.
MAINTENANCE AND ADJUSTMENT 125
WARNING WARNING
ABS operates by comparing the Tires that have been used on a rolling
relative speed of the front and rear road dynamometer may become
wheels. damaged. In some cases, the damage
Use of non-recommended tires can may not be visible on the external
affect wheel speed and cause the ABS surface of the tire.
function not to operate in conditions Tires must be replaced after such use
where the ABS would normally as continued use of a damaged tire
function. may cause instability.
A list of approved tires specific to Failure to follow the advice above
these models is available from your may lead to loss of motorcycle control
authorized Triumph dealer, or on the which could result in serious injury or
Internet at www.triumph.co.uk. death.
Failure to follow the advice above
may lead to loss of motorcycle control
which could result in serious injury or
death.
WARNING
Accurate wheel balance is necessary
for safe, stable handling of the
motorcycle. Do not remove or change
any wheel balance weights. Incorrect
wheel balance may cause instability.
Only use self-adhesive weights. Clip on
weights may damage the wheel or tire
resulting in tire deflation.
When wheel balancing is required,
such as after tire replacement,
contact a competent person with the
specialist knowledge and technical
understanding of motorcycles, such as
an authorized Triumph dealer.
Failure to follow the advice above
may lead to loss of motorcycle control
which could result in serious injury or
death.
126 MAINTENANCE AND ADJUSTMENT
Battery WARNING
The battery contains harmful
WARNING materials.
The battery contains sulfuric acid
Always keep children and pets away
(battery acid). Contact with skin or
from the battery at all times.
eyes may cause severe burns. Wear
protective clothing and a face shield. Failure to follow the advice above
could result in serious injury or death.
If battery acid gets on your skin, flush
with water immediately.
If battery acid gets in your eyes, flush
with water for at least 15 minutes Battery - Removal
and SEEK MEDICAL ATTENTION
IMMEDIATELY. WARNING
If battery acid is swallowed, drink large Make sure the motorcycle is stabilized
quantities of water and SEEK MEDICAL and adequately supported.
ATTENTION IMMEDIATELY. Do not support the motorcycle on
KEEP BATTERY ACID OUT OF THE any ancillary component, the exhaust
REACH OF CHILDREN. system or any other non structural
Failure to follow the advice above parts of the motorcycle frame.
could result in serious injury or death. A correctly supported motorcycle will
help prevent it from falling.
An unstable motorcycle may fall
WARNING resulting in motorcycle damage,
Make sure that there is adequate serious injury or death.
ventilation when charging or using the
battery in an enclosed space.
Under certain circumstances, the WARNING
battery may release explosive gases. Make sure that the battery terminals
Make sure to keep all sparks, flames do not touch the motorcycle frame.
and cigarettes away from the battery. This may cause a short circuit or spark
Do not attach jump leads to the which would ignite battery gases.
battery, touch the battery cables Failure to follow the advice above
together or reverse the polarity of could result in serious injury or death.
the cables, as any of these actions
may cause a spark which would ignite
battery gases causing a risk of serious
injury or death.
MAINTENANCE AND ADJUSTMENT 127
▼ Remove the seat, see page 57. ▼ Disconnect the battery positive (red)
lead.
Scrambler 400 X
▼ Remove the battery strap.
▼ Remove the rider and passenger
seats, see page 57.
All Models
▼ Disconnect the battery negative
(black) lead.
clfs_1
1. Battery strap
1
2 ▼ Take the battery out of the case and
remove from the battery sleeve.
clft
Battery Disposal
1. Battery
Should the battery ever require
2. Positive (+) terminal
3. Negative (-) terminal
replacement, the original battery must
be handed to a recycling agent who
will make sure that the dangerous
substances from which the battery
is manufactured do not pollute the
environment.
128 MAINTENANCE AND ADJUSTMENT
Battery Maintenance Engine Control Module (ECM) memory,
high ambient temperatures, or the
WARNING addition of electrical security systems
or other electrical accessories will all
Battery acid is corrosive and increase this rate of battery discharge.
poisonous and will cause damage to Disconnecting the battery from the
unprotected skin. motorcycle during storage will reduce
Never swallow battery acid or allow it the rate of discharge.
to come into contact with the skin.
To prevent injury, always wear eye Battery Discharge During Storage
and skin protection when handling the and Infrequent Use of the
battery. Motorcycle
Failure to follow the advice above During storage or infrequent use of the
could result in serious injury or death. motorcycle, inspect the battery voltage
weekly using a multimeter. Follow the
manufacturer’s instructions supplied
The battery is a sealed type and does with the meter.
not require any maintenance other
than checking the voltage and routine Should the battery voltage fall below
recharging when required, such as 12.7 Volts, the battery should be
during storage. charged.
Clean the battery using a clean, Allowing a battery to discharge or
dry cloth. Make sure that the cable leaving it discharged for even a short
connections are clean. period of time causes sulphation of
the lead plates. Sulphation is a normal
It is not possible to adjust the battery part of the chemical reaction inside
acid level in the battery; the sealing the battery, however over time the
strip must not be removed. sulphate can crystallize on the plates
making recovery difficult or impossible.
Battery Discharge This permanent damage is not covered
by the motorcycle warranty, as it is not
NOTICE due to a manufacturing defect.
The charge level in the battery must Keeping the battery fully charged
be maintained to maximize battery life. reduces the likelihood of it freezing
in cold conditions. Allowing a battery
Failure to maintain the battery charge
to freeze will cause serious internal
level could cause serious internal
damage to the battery.
damage to the battery.
1
WARNING
Make sure that the battery terminals clfs_1
Speed 400
▼ Reinstall the seat, see page 58.
NOTICE
A blown fuse is indicated when all of
Scrambler 400 X the systems protected by that fuse
▼ Reinstall the rider and passenger become inoperative. When checking
seats, see page 58. for a blown fuse, use the table to
establish which fuse has blown.
NOTICE
Once the fuse has been reinstalled or Fuse box 1 is located underneath
the battery reconnected the rider’s the seat. To allow access to the fuse
settings should be reset as noted. box, the seat for Speed 400 and the
passenger seat for Scrambler 400 X
must be removed, see page 57.
clfb
1. Fuse box 1
132 MAINTENANCE AND ADJUSTMENT
Fuse box 2 and the main fuse are Spare fuses for fuse box 1 are located
located behind the left hand side panel. on the inside of the fuse box and should
To allow access to the fuses, the side be replaced if used.
panel must be removed, see page 54.
9
(F9) 5A
NUMBER, TAIL,
8 POSITION LAMP
(F8) 5A
2 7 USB CHARGER
(F7) 10A
HEATED GRIP
6 (F6) 10A
MAIN RELAY
5 (F5) 10A
LIGHTING,
HORN
4 (F4) 15A
RADIATOR FAN
3 (F3)
HT COIL+
15A
FUEL PUMP
(F2) 5A
1 2 BEFORE IGN
CLSTR,ALARM
(F1) 10A
INST. CLSTR
1 ECU,ABS,CAN
clez
Fuse Box 1
1. Main fuse (starter solenoid)
2. Fuse box 2 Fuse Number and Circuit
Rating (Amps)
Protected
WARNING
Adjust road speed to suit the visibility
and weather conditions in which the
motorcycle is being operated.
Make sure that the headlight beam is
clfa
adjusted to illuminate the road surface
Main Fuse (Starter Solenoid) sufficiently far ahead without blinding
oncoming traffic.
Fuse Number and Circuit An incorrectly adjusted headlight may
Rating (Amps)
Protected
impair visibility for oncoming traffic,
Fuse 1 - Main fuse (battery leading to an accident which could
supply to ignition key and other 30 result in serious injury or death.
electrical loads)
134 MAINTENANCE AND ADJUSTMENT
Condensation
WARNING
In certain conditions, condensation may
Never attempt to adjust a headlight occur inside the headlight.
beam when the motorcycle is in
Condensation may happen while it is
motion.
raining or after washing the motorcycle.
Any attempt to adjust a headlight
Condensation inside the headlight will
beam when the motorcycle is in
gradually disappear with the headlight
motion may lead to loss of motorcycle
on while riding the motorcycle.
control.
Time for evaporation will vary depending
Failure to follow the advice above
on the humidity of the ambient air.
could result in serious injury or death.
NOTICE
NOTICE If condensation inside the headlight
does not clear, we recommend
Do not cover the headlight or lens with
that the headlight is inspected
any item likely to obstruct air flow to,
by a competent person with the
or prevent heat escaping from, the
specialist knowledge and technical
headlight lens.
understanding of motorcycles, such as
Covering the headlight lens during an authorized Triumph dealer.
operation with items of clothing,
luggage, adhesive tape, devices
intended to alter or adjust the
headlight beam or non genuine Headlight Adjustment
headlight lens covers will cause the
headlight lens to overheat and distort, NOTICE
causing irreparable damage to the Check and correct the tire pressures
headlight assembly. prior to adjusting the headlight.
Damage caused by overheating is
not considered a manufacturing
defect and will not be covered under ▼ Make sure the handlebars are in the
warranty. straight ahead position.
If the headlight must be covered ▼ Switch the headlight dipped beam
during use - such as taping of on.
the headlight lens required during ▼ Loosen the headlight mounting
closed‑course conditions - the fasteners sufficiently to allow
headlight must be disconnected. restricted movement of the
headlight.
▼ Adjust the position of the headlight
to give the required beam setting.
MAINTENANCE AND ADJUSTMENT 135
1
Brake/Tail Light
The brake/tail light unit is a sealed,
maintenance-free LED unit. The tail light
unit must be replaced in the event of
the failure of the tail light.
Table of Contents
Cleaning 138
Preparation for Washing 138
Where to be Careful 139
Washing 139
After Washing 140
Gloss Paintwork Care 140
Matt Paintwork Care 140
Aluminum Items - not Lacquered or Painted 141
Chrome and Stainless Steel Care 141
Black Chrome Care 142
Exhaust System Care 142
Seat Care 143
Windshield Care (if equipped) 143
Monsoon/Rainy Season Care 144
Storage 145
138 CLEANING AND STORAGE
Cleaning Preparation for Washing
Frequent, regular cleaning is an Before washing, precautions must be
essential part of the maintenance of taken to keep water off the following
your motorcycle. If regularly cleaned, places.
the appearance will be preserved for Rear opening of the exhausts: Cover
many years. with a plastic bag secured with rubber
Cleaning with cold water containing an bands.
automotive cleaner is essential at all Clutch and brake levers, switch housings
times but particularly so after exposure on the handlebar: Cover with plastic
to sea breezes, sea water, dusty or bags.
muddy roads and in winter when roads
are treated for ice and snow. Ignition switch and steering lock: Cover
the keyhole (if applicable) with tape.
Do not use household detergent, as
the use of such products will lead to Remove any items of jewelry such as
premature corrosion. rings, watches, zips or belt buckles,
which may scratch or otherwise damage
Although, under the terms of your painted or polished surfaces.
motorcycle warranty, cover is provided
against the corrosion of certain items, Use separate cleaning sponges or
the owner is expected to observe this cleaning cloths for washing painted/
reasonable advice which will safeguard polished surfaces and chassis areas.
against corrosion and enhance the Chassis areas (such as wheels and
appearance of the motorcycle. under fenders) will be exposed to more
abrasive road grime and dust, which
may then scratch painted or polished
surfaces, if the same sponge or cleaning
cloths are used.
CLEANING AND STORAGE 139
NOTICE
The use of products containing
silicone will cause discoloration of the
chrome and stainless steel parts and
must not be used.
The use of abrasive cleaning products
will damage the finish and must not be
used.
NOTICE
Corrosive chemicals such as battery
acid will damage the windshield. Never
allow corrosive chemicals to contact
the windshield.
NOTICE
Products such as window cleaning
fluids, insect remover, rain repellent,
scouring compounds, gasoline or
strong solvents such as alcohol,
acetone, carbon tetrachloride, etc. will
damage the windshield.
Never allow these products to contact
the windshield.
144 CLEANING AND STORAGE
Clean the windshield with a solution of Monsoon/Rainy Season Care
mild soap or detergent and clean cold
During the Monsoon/Rainy season,
water.
extra care is required in order to
After cleaning, rinse well and then dry obtain consistent performance of your
with a soft, lint-free cloth. motorcycle.
If the transparency of the windshield is Always observe the following:
reduced by scratches or oxidation which
▼ Make sure that the motorcycle
cannot be removed, the windshield must
is parked in a covered area. If
be replaced.
a covered area is not available,
then make sure to put a suitable
waterproof breathable cover over
the motorcycle.
▼ Make sure that the tires are in a
good condition.
▼ Check and, if necessary, correct the
tire pressures.
▼ The drive chain should be cleaned
and lubricated every 200 miles
(300 km) using Triumph Performance
chain lubricant.
NOTICE
If the drive chain gets contaminated
by mud, we recommend that the drive
chain is cleaned and lubricated before
riding.
WARNING Storage
When using the motorcycle on Preparation for Storage
loose, wet or muddy roads, braking To prepare the motorcycle for storage,
effectiveness will be reduced by dust, do the following:
mud or moisture collecting on the ▼ Clean and dry the entire vehicle
brakes. thoroughly.
Always brake earlier in these ▼ Fill the fuel tank with the correct
conditions to make sure that brake grade of unleaded fuel and add a
surfaces are cleaned by the braking suitable fuel stabilizer (if available),
action. following the fuel stabilizer
Riding the motorcycle with brakes manufacturer’s instructions.
contaminated with dust, mud
or moisture may lead to loss of WARNING
motorcycle control which could result
in serious injury or death. Gasoline is extremely flammable
and can be explosive under certain
conditions.
▼ Make sure that you wear If parking inside a garage or other
appropriate waterproof clothing structure, be sure it is well ventilated
suitable for motorcycles. and the motorcycle is not close to
▼ Never ride the motorcycle though any source of flame or sparks. This
floods as water may enter the includes any appliance with a pilot
engine. Water entering the engine light.
may cause engine damage. Failure to follow the above advice may
Damage caused by water entering cause a fire resulting in damage to
the engine is not covered by the property, serious injury or death.
motorcycle warranty, as it is not
due to a manufacturing defect.
▼ If the motorcycle is parked and ▼ Remove the spark plug from the
water level rises around the cylinder and put several drops
motorcycle, do not try to start the (0.17 fl oz (5 ml)) of engine oil into the
engine. The motorcycle should be cylinder. Cover the spark plug holes
inspected for water ingress before with a piece of cloth or rag. With
starting the engine. Inspections the engine stop switch in the RUN
and repairs must be completed position, push the starter button for
by a competent person with the a few seconds to coat the cylinder
specialist knowledge and technical walls with oil. Install the spark plug,
understanding of motorcycles, such tightening to 13 lbf ft (17 Nm).
as an authorized Triumph dealer. ▼ Change the engine oil and filter (see
page 90).
▼ Check and if necessary correct the
tire pressures (see page 122).
146 CLEANING AND STORAGE
▼ Set the motorcycle on a stand so Preparation after Storage
that both wheels are raised off the To prepare the motorcycle to be ridden
ground. (If this cannot be done, put after storage, do the following:
boards under the front and rear
wheels to keep dampness away ▼ Install the battery (if removed) (see
from the tires.) page 130).
▼ Spray rust inhibiting oil (there are a ▼ If the motorcycle has been stored
host of products on the market and for more than four months, change
your dealer will be able to offer you the engine oil (see page 90).
local advice) on all unpainted metal ▼ Check all the points listed in the
surfaces to prevent rusting. Prevent Daily Safety Checks section.
oil from getting on rubber parts, ▼ Before starting the engine, remove
brake discs or in the brake calipers. the spark plug from the cylinder.
▼ Make sure the cooling system is ▼ Crank the engine on the starter
filled with a 50% mixture of coolant motor several times until the oil
(noting that OAT coolant, as supplied pressure light goes out.
by Triumph, is pre-mixed and
▼ Replace the spark plug, tightening
requires no dilution) and distilled
to 13 lbf ft (17 Nm), and start the
water solution (see page 95).
engine.
▼ Remove the battery, and store it
▼ Check and if necessary correct the
where it will not be exposed to
tire pressures (see page 122).
direct sunlight, moisture, or freezing
temperatures. During storage it ▼ Check and if necessary adjust the
should be given a slow charge (one drive chain tension (see page 102).
Ampere or less) about once every ▼ Clean the entire vehicle thoroughly.
two weeks (see page 129). ▼ Check the brakes for correct
▼ Store the motorcycle in a cool, operation.
dry area, away from sunlight, and ▼ Test ride the motorcycle at low
with a minimum daily temperature speeds.
variation.
▼ Put a suitable breathable cover over
the motorcycle to keep dust and dirt
from collecting on it. Avoid using
plastic or similar non-breathable,
coated materials that restrict air
flow and allow heat and moisture to
accumulate.
WARRANTY 147
Table of Contents
Triumph Warranty Terms and Conditions - America and Canada only 148
Conditions and Exclusions - America and Canada only 149
Noise Control System Warranty 150
Tampering With The Noise Control System Prohibited 151
Emission Control System Warranty 152
California Emissions Control Warranty Statement 153
Manufacturers Warranty Coverage 154
Owners Warranty Responsibility 154
What is Covered by this Emission Warranty 156
What Is Not Covered By This Emission Warranty 157
Triumph Overseas 157
Caring for your Motorcycle 158
148 WARRANTY
Triumph Warranty Terms Within the warranty period, TRIUMPH
MOTORCYCLES AMERICA LIMITED
and Conditions - America and warrant the new Triumph motorcycle
Canada only detailed in the Motorcycle Service
Thank you for choosing a Triumph Handbook to be free from any defect
motorcycle. This motorcycle is the in materials used in the manufacture,
product of Triumph's use of proven and/or workmanship at the time of its
engineering, exhaustive testing, manufacture.
and continuous striving for superior Any part found to be defective
reliability, safety, and performance. during this period will be repaired or
This section of the Owner's Handbook replaced at the discretion of TRIUMPH
includes details of the warranty and MOTORCYCLES AMERICA LIMITED by an
other useful information concerning authorized Triumph dealer.
your motorcycle. Any part replaced under the warranty
Make sure that all your owner will be covered for the remaining period
information is entered in the Triumph of the warranty.
Motorcycle Service Handbook that is Any parts replaced under warranty
provided with the motorcycle. must be returned to TRIUMPH
Maintain maximum protection under MOTORCYCLES AMERICA LIMITED by
warranty by making sure that your the dealer/distributor and will become
motorcycle is serviced in accordance the property of Triumph Motorcycles
with the recommendations of the America Ltd.
scheduled maintenance chart in this Triumph may, at its discretion make
Owner’s Handbook. any repairs or replacement of defective
If you should sell your motorcycle, parts falling outside the warranty, but
make sure this Owner's Handbook or such work shall not be deemed to be
Quick Start Guide (where supplied with any admission of liability.
the motorcycle) together with all other Triumph will bear labor charges for work
relevant documents are passed to the carried out under the warranty.
new owner. Please advise the new The warranty may be transferred to
owner that they can notify Triumph of subsequent owners for the balance of
the change of ownership by contacting the remaining warranty period.
their local Triumph dealer.
All new Triumph motorcycles are
covered by a comprehensive unlimited
mileage warranty, commencing from
the date of first registration or the
date of sale if the motorcycle remains
unregistered. Refer to your motorcycle
warranty registration certificate for
details of the warranty period.
WARRANTY 149
Table of Contents
Speed 400 and Scrambler 400 X 160
160 SPECIFICATIONS
Speed 400 and Scrambler 400 X
Dimensions, Weights and Performance
A list of model specific dimensions, weights and performance figures is available
from your authorized Triumph dealer, or on the Internet at www.triumph.co.uk.
WARNING
Use the recommended tires ONLY in the combinations listed in the approved Tire
Selector at www.triumph.co.uk.
Do not mix tires from different manufacturers or mix different specification tires
from the same manufacturers.
Using/mixing tires may affect the handling, stability, braking and traction control
(if equipped) functions of the motorcycle.
Failure to follow the advice above may lead to loss of motorcycle control which
could result in serious injury or death.
Approved Tires
A list of approved tires specific to these models is available from your authorized
Triumph dealer, or on the Internet at www.triumph.co.uk.
A C
Anti-Lock Braking System (ABS) 72 Cleaning
Indicator Light 29 After Washing 140
Aluminum Items -
B not Lacquered or Painted 141
Bank Angle Indicators 120 Black Chrome Items 142
Battery Chrome and Stainless Steel 141
Charging 129 Exhaust System 142
Discharge 128 Frequency of Cleaning 138
Disposal 127 Gloss Paintwork 140
Installation 130 Matt Paintwork 140
Maintenance 128 Monsoon 144
Removal 127 Preparation for Washing 138
Storage 128 Seat Care 143
Brakes 108 Washing 139
Anti-Lock Braking System (ABS) 72 Where to be Careful 139
Breaking-in New Brake Discs and Pads 108 Windshield 144
Disc Brake Fluid 109 Cleaning and Storage 138
Front Brake Fluid Adjustment 110 Clock 33, 38
Front Brake Fluid Inspection 110 Clutch 99
Front Brake Wear Inspection 107 Cable Adjustment 99
Light Switches 112 Inspection 99
Pad Wear Compensation 108 Cooling System 95
Rear Brake Fluid Level Adjustment 112 Coolant Change 97
Rear Brake Fluid Level Inspection 112 Coolant Level Adjustment 97
Rear Brake Fluid Reservoir 112 Coolant Level Inspection 96
Rear Brake Wear Inspection 108 Corrosion Inhibitors 95
Breaking-In 63 High Coolant Temperature Warning Light 28
D
Daily Safety Checks 64
Daytime Running Lights (DRL) 30, 46
Drive Chain 101
Damage Inspection 104
Free Movement Adjustment 102
Free Movement Inspection 102
Lubrication 101
Sprockets Wear Inspection 105
Wear Inspection 104, 105
E
Engine
Moving Off 68
Starting the Engine 67
Stopping the Engine 66
166 INDEX
Engine Oil 89 I
Level Inspection 90 Ignition
Oil and Oil Filter Change 91 Ignition Switch/Steering Lock 43
Specification and Grade 94 Immobilizer 44
Engine Run/Stop Switch Instruments
RUN Position 45 Average Fuel Consumption 36
STOP Position 45 Clock 33, 38
Current Fuel Consumption 36
F
Fuel Gage 32
Front Fork Inspection 118
Gear Position 33
Fuel 48
Heated Grips 34
Average Fuel Consumption 36
Instruments Display Layout 26
Current Fuel Consumption 36
Odometer 32
Filling the Fuel Tank 50
Off-Road Mode 37
Fuel Gage 32
Range to Empty 36
Fuel Grade 48
Service 34
Fuel Tank Cap 50
Side Stand 33
Low Fuel Indicator Light 31
Speedometer 31
Range To Empty 36
Tachometer 32
Refueling 49
Trip Meter 35
Fuses 131
Triumph Traction Control 37
Identification 132
Units 38
Location 131
Warning Lights 27
G
Gears
L
Left Handlebar Switches 46
Gear Position 33
Daytime Running Lights (DRL) Switch 46
Shifting 68
Heated Grips Button 47
H High Beam Switch 46
Handbook and Tool Kit Horn Button 46
Handbook 61 SCROLL/SELECT Button 46
Tool Kit 61 Turn Signal Switch 46
Hazard Warning Lights 45 License Plate Light 135
Headlight(s) 133 Lights 133
Adjustment 134 Hazard Warning Lights 30
Daytime Running Lights (DRL) 135 Headlight Adjustment 134
Replacement 135 Headlight Replacement 135
Heated Grips 34 License Plate Light 135
High Beam Switch 46 Position Light 135
High Speed Operation 74 Tail Light 135
Horn Button 46 Turn signals 135
INDEX 167
M Seats 56
Maintenance Passenger Seat Installation 60
Scheduled Maintenance 85 Passenger Seat Removal 58
Mirrors 113 Rider's Seat Installation 59
Bar End Mirrors 113 Rider's Seat Removal 58
Mirror Adjustment 114 Seat Care 56, 143
Multi-function Display 32 Seat Installation 59
Seat Lock 57
O Seat Removal 57
Odometer 32 Serial Numbers
Off-Road Engine Serial Number 23
Off-Road Mode 37 Vehicle Identification Number 23
Off-Road Use 05 Service 34
Side Panels 54
P Installation 55, 56
Parking 73
Removal 54, 54
Parts Identification 18, 19, 20, 21
Side Stand 33, 53
Rider View 22
Specifications
Position Light 135
Cooling System 161
R Electrical Equipment 163
Rider View 22 Engine 160
Right Handlebar Switches 45 Fluids and Lubricants 164
Engine Run/Stop Switch 45 Fuel 162
Hazard Warning Light Switch 45 Fuel System 161
RUN Position 45 Ignition 162
START Button 45 Lubrication 161
STOP Position 45 Payload 160
Tires 163
S Torque Figures 164
Safety Transmission 162
Fuel and Exhaust Fumes 08, 66, 89 Speedometer 31
Handlebars and Footrests 13 Stand
Helmet and Clothing 08 Side Stand 53
Maintenance and Equipment 09 START Button 45
Parking 10 Steering Bearings
Parts and Accessories 14, 78 Inspection 116
Riding 11 Steering/Wheel Bearings 115
The Motorcycle 07, 80 Storage
Scheduled Maintenance Preparation after Storage 146
Disposal of Used Fluids 86 Preparation for Storage 145
Scheduled Maintenance Table 87
SCROLL/SELECT Button 46
168 INDEX
Suspension W
Front Fork Inspection 118 Warning Lights
Front Suspension 118 Daytime Running Lights (DRL) (if equipped)
Rear Spring Preload Adjustment 119 30
Rear Suspension 119 Engine Immobilizer Indicator Light 28
Rear Suspension Settings 119 Engine Management System Malfunction
Indicator Light (MIL) 27
T High Beam Indicator Light 30
Tachometer 32 Low Oil Pressure Warning Light 27
Tail Light 135 Neutral Indicator Light 31
Throttle Control 42, 98 Traction Control (TC) Disabled Warning Light
Inspection 99 30
Tires 121 Traction Control (TC) Indicator Light 29
Minimum Tread Depth 123 Turn signal Light 30
Replacement 123 Warnings 04
Tire Inflation Pressures 122 Immobilizer and TPMS 170
Tire Type 121 Maintenance 04
Tire Wear 122 Noise Control System 05
Traction Control (TC) 51 Owner’s Handbook 03
Disable 52 Warning Label Locations 16, 17
Settings 51 Warning Labels 04
Triumph Traction Control (TTC) Setting 37 Wheel Bearings
Trip Meter 35 Inspection 117
Turn signals 46, 135 Windshield
Cleaning 144
U
Units 38
Universal Serial Bus (USB) Socket 62
APPROVAL INFORMATION 169
Canadian Approval
This device contains license-exempt transmitter(s)/receiver(s) that comply with
Innovation, Science and Economic Development Canada’s license-exempt RSS(s).
Operation is subject to the following two conditions:
1. This device may not cause interference.
2. This device must accept any interference, including interference that may cause
undesired operation of the device.
Radio frequency radiation exposure information:
This equipment complies with radiation exposure limits set forth for an uncontrolled
environment. This equipment should be installed and operated with minimum
distance of 20 cm between the radiator and your body.