Scribd
Upload
27 views3 pages

Disassembly

The document provides step-by-step instructions for disassembling a power assist systems vane pump. It lists 9 steps to remove components like the flow control valve, suction port union, rear housing, shaft with pulley, vane pump rotor, side plate, and oil seal. Cautions are provided to protect parts and use protective tape when removing seals.

Uploaded by

Edson CR
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
27 views3 pages

Disassembly

The document provides step-by-step instructions for disassembling a power assist systems vane pump. It lists 9 steps to remove components like the flow control valve, suction port union, rear housing, shaft with pulley, vane pump rotor, side plate, and oil seal. Cautions are provided to protect parts and use protective tape when removing seals.

Uploaded by

Edson CR
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 3

11/3/17, 10(18 pm

POWER ASSIST SYSTEMS VANE PUMP(for 1GD-FTV, 2GD-FTV) DISASSEMBLY

CAUTION / NOTICE / HINT

NOTICE:
· When using a vise, place aluminum plates between the part and vise.
· When using a vise, do not overtighten it.

PROCEDURE

1.SECURE VANE PUMP ASSEMBLY 44320

a. Using a SST, secure the vane pump assembly.


SST
09630-00014 (09631-00132)

2.REMOVE FLOW CONTROL VALVE

a. Using a 27 mm socket wrench, remove the


pressure port union from the front housing.

b. Using a screwdriver, remove the O-ring from the


pressure port union.

c. Remove the flow control valve from the front


housing.

d. Remove the flow control valve compression spring


from the front housing.

3.REMOVE POWER STEERING SUCTION PORT UNION 44337

a. Remove the bolt and suction port union from the vane pump assembly.

b. Remove the O-ring from the suction port union.

4.REMOVE REAR HOUSING

a. Remove the 4 bolts and rear housing from the front housing.

https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000MJTA.html Page 1 of 3
11/3/17, 10(18 pm

b. Remove the O-ring from the rear housing.

5.REMOVE SHAFT WITH PULLEY

a. Using a screwdriver, remove the vane pump shaft


snap ring from the shaft with pulley.

b. Remove the shaft with pulley from the front


housing.

6.REMOVE VANE PUMP ROTOR

a. Remove the 10 vane pump plates from the vane pump rotor.
NOTICE:
Be careful not to drop the vane pump plates.

b. Remove the vane pump rotor from the front housing.

7.REMOVE VANE PUMP CAM RING

8.REMOVE FRONT VANE PUMP SIDE PLATE 44341

a. Remove the front vane pump side plate from the front housing.

b. Remove the O-ring from the front vane pump side plate.

https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000MJTA.html Page 2 of 3
11/3/17, 10(18 pm

c. Remove the O-ring from the front housing.

9.REMOVE VANE PUMP HOUSING OIL SEAL 44302A

a. Using a screwdriver, pry out the vane pump


housing oil seal.
HINT:
Tape the screwdriver tip before use.

*a Protective Tape

https://toyotamanuals.com.au/docs/hilux-service-repair-manual-jul-15-current/N00148/manual/repair/contents/RM100000000MJTA.html Page 3 of 3

You might also like