ELECTRICALS

TRANSPORTABLE CRUSHING UNITS

MB 205.en

IMPORTANT
It is mandatory to follow the safety manual
 MB 205
Instruction Manual (Electrical)
Scorpion 2000 Page 1 (8)

1. Introduction

During the Electrical design and manufacture of the unit, a lot of effort is put into the avoidance of
health and safety risks.

When the crushing unit is in operation, there are many potential risks and to avoid these it is
important that:

- You study and follow our recommendations.

- Personnel are regularly given training on maintenance and safety procedures.
- Suitable equipment and tools are available.
- The owner and the management live up to their responsibility to make sure that effective
safety programs and directions are developed and are followed by all personnel.
- Safety shoes, hand gloves and helmets are always worn during operation and also during
erection and commissioning.
- Ear protection is always used during operation.

2. Warning symbols
Our instruction manuals contain important information, which must be read and understood by all
users before they operate the equipment. To make it easier to notice information in our instruction
manuals directly concerning USER SAFETY and the avoidance of problems with the
EQUIPMENT, we use the following terms and symbols:

Important information, which alerts you to a situation or which could

Warning !!! lead to serious injury or death if you do not follow the instructions
given.

Caution !! Important information, which describes how you avoid damage to a

machine and its systems or how you avoid a situation, which could
cause personal injury.

Note ! Advice about operation, inspection and maintenance of a machine and

its systems.
 MB 205
Instruction Manual (Electrical)
Scorpion 2000 Page 2 (8)

3. Description
The Scorpion 2000 Mobile crushing unit is provided with followings Motors

1. One No. Squirrel Cage Induction Motor of Rating 55 kW, 6 Pole motor with IP 55 degree of
protection. These motors are provided to run the one no. Jaw crusher.
2. One No. Squirrel Cage Induction Motor of Rating 90 kW, 4 Pole motor with IP 55 degree of
protection. These motors are provided to run the one no. Hydrocone crusher.
3. One No. Squirrel Cage Induction Motor of Rating 11 kW, 4 Pole motor with IP 55 degree
of protection. This motor is provided to run the one no. Loop Conveyor.
4. Two Nos. Vibrator Motor of Rating 2 X 2.7 kW, 6 Pole motor with IP 55 degree of
protection. These motors are provided to run the one no. Vibratory Feeder.
5. Two Nos. Squirrel Cage Induction Motor of Rating 2 X 7.5 kW, 6 Pole motor with IP 55
degree of protection. These motors are provided to run the one no. Vibrating Screen.
6. Two Nos. Squirrel Cage Induction Motor of Rating 2 X 1.5 kW, 8 Pole motor with IP 55
degree of protection. These motors are provided to run the two nos. Reversible Conveyor.

The motors are mounted along with the Equipment on a common chassis of semi trailer type, with
a triple-axle bogie.

The Mobile unit consist of an on board Switch gear panel of suitable size for connection of
incoming Power / control supply.

Supply Voltage:

Note ! Power Supply: 380 / 415 Volt AC, 50 Hz

Voltage Variation : +/- 5%

Control Supply: 220 V AC, 50 Hz

Caution !! Keep in mind that there is a risk of High Voltage shock, don’t touch the
Power sockets while in operation!

4. Contents :

• Jaw Crusher Motor: Quantity -1No.

These motors are TEFC SQ. Cage Induction type, 55KW / 1000rpm with IP-55- Degree of
protection
 MB 205
Instruction Manual (Electrical)
Scorpion 2000 Page 3 (8)

• Hydrocone Crusher Motor: Quantity -1No.

These motors are TEFC SQ. Cage Induction type, 90 kW / 1500rpm with IP-55- Degree of
protection

• Loop Conveyor Motor: Quantity -1No.

These motors are TEFC SQ. Cage Induction type, 11 kW / 1500rpm with IP-55- Degree of
protection

• Vibrofeeder Motors: Quantity -2No.

These motors are Unbalance Vibrator type, 2 X 2.7 kW / 1000rpm with IP-55- Degree of
protection

• Vibrating Screen Motors: Quantity -2No.

These motors are TEFC SQ. Cage Induction type, 2 X 7.5 kW / 1000rpm with IP-55- Degree
of protection

• Reversible Conveyor Motor: Quantity -2No.

These motors are TEFC SQ. Cage Induction type, 2 X 1.5 kW / 750rpm with IP-55- Degree
of protection

• Control Panel - 1 No.

This is Electrical Panel located on the Mobile unit and is freestanding type fabricated out of
2mm thick CRCA sheet steel. The panel is double door type suitable for outdoor application.
The panel houses the necessary switch gear for all the motors on the mobile unit and the
external product conveyors. The panel feeds power to the Jaw Crusher Motor (1No.),
Hydrocone Motor (1 No), Loop Conveyor Motor (1 No.), Vibrotary Feeder Motors (2 No.),
Screen Motors (2 No) & Reversible Conveyor Motor (2 no) and other loads on the machine
including load of discharge conveyors and the hydraulic unit. The panel is fully wired as per
the control scheme given in the drawing 3-SC2000-03-02. The cables, which are connected
to the loads on the machine are directly connected on the terminals provided in the panel.
The cables, which are required to be detached during transportation, i.e. cables for hydraulic
lubrication system, cables for the operation panel are terminated on the sockets provided on
the side of the panel. These loads / operational panel is connected to the electric panel
through matching plugs supplied along with 15mts. long cable. These cables are
disconnected at the time of transporting the mobile unit and can be easily connected again at
new location in very short time. This panel is mounted on Anti-vibration pads.

For Jaw crusher and Hydrocone crusher, one no. common auto transformer is provided as
shown in the drawing. All these feeders can be switched on and switched off from
respective push buttons provided on the operational panel located within 15mtrs of mobile
plant.
 MB 205
Instruction Manual (Electrical)
Scorpion 2000 Page 4 (8)

Before energising the panel, please check the following :

a) Physical check up after opening the panel.

b) Check R, Y, B lamp for incoming power supply after switching ON incoming power
supply.
Inside the panel terminals are marked for different Electrical items connection.
c) Press the Siren button before starting the motors. The Siren will be ON for the time
set on the timer. This for the safety of operating personnel.

d) To start the machine follow the instruction as written in the Operating and Starting
Instruction.

In case for maintenance/otherwise, individual motors will be started independently

without interlock by bypassing interlock contact by shorting it at terminal of Control
panel.

Caution !! Please ensure that the connection of Control panel and

Operational panel are as per DWG No. 03-SC2000-03-02 &
03-SC2000-03-04.

Emergency Stop Push Button Station: Quantity - 7 Nos.

This is provided on the either side of chassis . This is for the safety of the equipment /
personnel. After pressing this Push Button, complete system will be stopped . This push
button station is only with Stop Button with mushroom headed and stay put type.

Please ensure that the connection of Emergency Stop Push

Caution !! Button Station are as per. DWG No. 03-SC2000-03-02
& 03-SC2000-03-04.

The incoming power cable shall be terminated at Control Panel box by the purchaser.
The identification mark for power & control cable for different items at the junction /
Control cable are also provided for easy Cable connection. The Single Line Diagram for
and Schematic diagram for Control Panel is provided for purchaser reference .

Refer DWG. No. 03-SC2000-03-02 &&03-SC2000-03-04

 MB 205
Instruction Manual (Electrical)
Scorpion 2000 Page 5 (8)

5. Commissioning Instruction

At the time of commissioning of this crushing unit or before starting the unit following
points shall be checked by the Operator/ Purchaser:

• Checking the megger value of the Crusher motors ( it should not be below
1 Mega OHM on 1000V )

• Checking the Earthing for motors , JB, P.B. station .

• Checking the Power Termination per phase on the motor side

as well as Junction box and purchaser MCC.

• Checking the interlocking.

After above checking stepwise, the plant can be started.

Warning !!!
Keep clear of the crushing unit and the area around the Junction box
during starting.
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Instruction Manual (Electrical)
Scorpion 2000 Page 6 (8)

Operating Instructions

Instructions prior to starting

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Instruction Manual (Electrical)
Scorpion 2000 Page 7 (8)

I. In Control Panel :

i) All MPCB’s except CB4A & F11 should remain in “ON” position. CB4A and
F11 are optional for ASR.
ii) MCB’s CB21, CB22, CB23 should remain in “OFF” position. These are optional
for ASR.

2. In Operational Panel :
i) Selector switch for frequency convertor/bypass selection, should remain in ‘1’
position, while starting the feeder in frequency inverter bypass mode. While
starting in frequency inverter mode. It should remain in ‘3’ position.
ii) Auto/manual/radio Selector switch should remain in ‘3’ (AUTO) position.
iii) Sequence on/off Selector switch should remain in ‘ON’ position. When it is on,
all the equipment can be started in sequence mode. In case, you want to test the
individual equipment, this switch can be kept in ‘OFF’ position. In ‘OFF’
position, all the equipment except the feeder can be started individually without
any sequence. For safety reasons, it is not permitted to operate the feeder without
sequence.

3. Now the plant can be started in accordance with the starting sequence given below

Operation Sequence
1. SIREN switch to be turned Left side ‘ON’. Wait till siren OFF.
2. Lub. Oil Pump ON. Wait for some time till “Hydro Cone Ready” lamp is on
3. Start Hydro Cone. Wait till Auto X-ER indication OFF.
4. Crusher On wait till Auto X-ER indication OFF.
5. Start Con No. BC 4A
6. Start Con No. BC 4B
7. Start Con No. BC 4C
8. Start Con No. BC 4D
9. Start Con No. BC 5
10. Start Con No. BC 2(Right push button)
11. Start Con No. BC 3(Right push button)
12. Start Con No. BC1
13. Start T.D. Screen
14. Start Feeder.
 MB 205
Instruction Manual (Electrical)
Scorpion 2000 Page 8 (8)

Instructions for maintenace (Electrical).:

1. Remove the dust from operational panel and control panel by using air blower.

2. Check the tightness of all power connections on panel side as well as motor side.

3. Check tightness of all connections in both the panels.

4. The joining cable of control panel and operational panel should be protected from
mechanical damage.

5. O/L settings in relays are done as the nominal current of the motors. It should not be
disturbed.

6. To avoid the dust and moisture, both the panels must be in lock tight position.

7. While removing the plugs from sockets they should be covered, so that dust and
moisture do not go inside the plugs.

8. After removing the plugs, the sockets must be locked with cover.

9. While replacing the motor, the direction of motor should be checked as per
requirement. Otherwise, it can damage the gearbox.

10. Avoid the welding work nearby the plant, especially the earth electrode of welding
machine should not touch the cables and earthing strips given to the plant.