Variable Frequency Spare Parts Leaflet

Controller for NSAA 10-AAA21305DH

Gen2® Underslung December 11, 2019 / Page 1 of 14

SERVICE ENGINEERING
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technical data subject to EAR or ITAR. Bloomfield, Connecticut USA
Unpublished Work—© Otis Elevator Co.; 2019
 10-AAA21305DH History

Leaflet Description
This leaflet lists the lowest replaceable units for type AAA21305DH controllers. These controllers are Gen2
variable frequency controllers, used in NSAA for Gen2 units running at 150, 200, or 350 fpm. These systems
have also been sometimes referred to as Phoenix, Gen2-S, or Gen2 150, and Gen2 Underslung.

Leaflet Revisions
Date Revised Subject Matter Expert Reason for Revision
September 5, 2012 Jim Harte New SPL
Added AAA176HH62 & AAA176HH103; circuit
Jim Harte/ breakers AAA637E53, 54, 55 to I & T Assy; and
June 11, 2014
Ali Bozorgzadeh lockout hasp AAA661G14; AAA141AN3 snap rivet &
AAA354DT14 distance piece.
June 24, 2015 Ali Bozorgzadeh Corrected p/n typo in ref. 6 on p. 11
August 26, 2015 Ali Bozorgzadeh Updated p. 10
July 20, 2016 Cuauhtemoc Castro Inzunza Updated pp. 3, 4, 5, 7, 10, and 12
Added p/ns AAA303EP199 & -216, GAA648AV5,
September 27, 2017 Kyle Bates
AAA612AK1, and AAA31256DAA software.
November 8, 2017 Cuauhtemoc Castro Inzunza Clarified Ref. 4 on p. 10
May 16, 2018 Anh Pham Corrected typo. Added new p/ns to p. 4
December 11, 2019 Ali Bozorgzadeh Added ribbon cable p/n 174HT10 to p. 10

Related Drawings
Drawing No. Title Drawing No. Title
30A Regenerative Drive, OVFR2B-
AAA21305DH Controller Assembly KCA21310AAN
403 & OVFR2B-203
40A Regenerative Drive, OVFR2B-
AAA21305DG Inspection and Test Assembly KCA21310AAV
404 & OVFR2B-204
20A Regenerative Drive,
KDA21310AAT AAA174TP Cable, Electrical
OVFR2B-402
AAA21603S1 / Wire Drive Extension KCA21810ABL 40A Ultra Drive
AAA21603S2

Related Documents
Document ID Title
TIP 1.1.18.2-3 20 / 25 / 30 / 40 Amps ReGen Drives Replacement with New UD404

Subject Matter Expert

Name Department
Ali Bozorgzadeh OSC Service Engineering

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Page 2 December 11, 2019 Unpublished Work—Otis Elevator Co., 2019
 10-AAA21305DH Gen2 Controller Assembly

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Unpublished Work—Otis Elevator Co., 2019 December 11, 2019 Page 3
 Upper Controller Section 10-AAA21305DH

AAA21305DH
AAB21305DH
REF. No. PART No. DESCRIPTION
1 AAA661G9 Contacts, Auxiliary (PSW AUX)
AAA661G8 Disconnect, Non-Fusible, 40 A (PSW)
2
AAA661G11 Disconnect, Non-Fusible, 63 A (PSW)
KDA21310AAT2
Drive, Regenerative (OVFR2B-402), 480 VAC, 20 A
KCA21310ABL7
Drive Ultra, Regenerative (OVFR3B-404) 480 VAC, 40 A
KDA21310ABL7
KCA21310AAN2
Drive, Regenerative (OVFR2B-403), 480 VAC, 30 A
KCA21310ABL7
Drive Ultra, Regenerative (OVFR3B-404) 480 VAC, 40 A
KDA21310ABL7
KCA21310AAV2
Drive, Regenerative (OVFR2B-404), 480 VAC, 40 A See NOTES
3 KCA21310ABL7
Drive Ultra, Regenerative (OVFR3B-404) 480 VAC, 40 A 1 and 2
KDA21310ABL7
KCA21310AAN6
Drive, Regenerative (OVFR2B-203) 208 VAC, 30 A
KCA21310ABL8
Drive Ultra, Regenerative (OVFR3B-204) 208 VAC, 40 A
KDA21310ABL8
KCA21310AAV6
Drive, Regenerative (OVFR2B-204), 208 VAC 40 A
KCA21310ABL8
Drive Ultra, Regenerative (OVFR3B-204) 208 VAC, 40 A
KDA21310ABL8
4 AAA661G14 Hasp, Lockout. For disconnect (ref. 2).
5 MT-105041 Tool, Terminal Block Operating, Used with all Wago terminal blocks.
NOTE 1: Remove and discard drive cover prior to installation.
NOTE 2: When replacing an LCRD (OVFR2B) with an Ultra Drive, refer to TIP 1.1.18.2-3. Order extension
harnesses p/ns AAA21603S1 and AAA21603S2. If replacing a 20A drive, additionally order
brackets p/ns AAA316HXN1 and AAA316HXN2.

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Page 4 December 11, 2019 Unpublished Work—Otis Elevator Co., 2019
 Power Supplies, Fuses/Diodes 10-AAA21305DH

AAA21305DH AAB21305DH
REF. No. PART No. DESCRIPTION SYMBOL
1 AAA612AM13 Diode BE1,B2
AAA375CJ4 --- Fuse, Time-Delay, 10 A, 250 V
2 FB1
--- AAA375CJ11 Fuse, Time-Delay, 8 A, 250 V
3 AAA621AN22 Power Supply, 12 VDC PSR
4 AAA621AT14 Power Supply, 24 VDC PSS
5 AAA605AA28 Suppressor, 130 V SA1, SA2

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Unpublished Work—Otis Elevator Co., 2019 December 11, 2019 Page 5
 Relays 10-AAA21305DH

AAA21305DH
AAB21305DH
REF. No. PART No. DESCRIPTION SYMBOL
1 AAA638AN2 Relay, 120 VAC C
2 AAA638AN1 Relay, Contactor BP, UD, UCM
3 AAA303EP216 Terminal Block MTI-1 – MTI-6

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Page 6 December 11, 2019 Unpublished Work—Otis Elevator Co., 2019
 Relays, Fuses 10-AAA21305DH

AAA21305DH AAB21305DH
REF. No. PART No. DESCRIPTION SYMBOL
1 AAA375BR4 Fuse, 0.5 A, 250 V F10
2 AAA375BT19 Fuse, 5 A, 250 V F1
AAA375BR16 --- Fuse, 6.25 A, 250 V
3 F2
--- AAA375BR15 Fuse, 5 A, 250 V
4 --- AAA375BR12 Fuse, 3 A, 250 V FTS
5 AAA613DL31 Relay, 120 VAC ACP
6 AAA613DL119 Relay, 48 VDC, 3 NO, 1 NC BATR
7 AAA638AN1 Relay, Contactor OSR
8 AAA638AF21 Relay, Contactor, 24 VDC MROR
9 AAA303EP199 Terminal Block, with Relay S, T, V, X, Z

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 Fuses, Buzzer 10-AAA21305DH

AAA21305DH
AAB21305DH

REF. No. PART No. DESCRIPTION SYMBOL

1 AAA731C11 Alarm Assembly CBUZ
2 AAA375C9 Fuse, ATC Type, 5A, 32 V F5 – F9
3 GAA648AV5 Terminal Block MTI-7 – MTI-9

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Page 8 December 11, 2019 Unpublished Work—Otis Elevator Co., 2019
 Diodes, Relay, RS Module 10-AAA21305DH

AAA21305DH
AAB21305DH

REF. No. PART No. DESCRIPTION SYMBOL

1 AAB26810A1 Assembly, Remote Station PC Board C1RS
2 AAA612AK1 Diode D2. D4, D5, D1 (REFK Option)
3 AAA613CZ9 Relay, 110 VAC ACPX
4 618AE2 Socket, Relay ACPX

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Unpublished Work—Otis Elevator Co., 2019 December 11, 2019 Page 9
 Lower Controller Section 10-AAA21305DH

REF. AAA21305DH AAB21305DH

No. PART No. DESCRIPTION SYMBOL
1 AAA718E14 Battery, MRO, 12 V, 7 AH BAT2
2 AAA718E3 Battery, Position Loss Recovery, 12 V, 4 AH BAT1
* 174HT10 Cable, Ribbon (Maintenance) ---
AAA616NL15
3 EEPROM, Blank, U8, 1M-Bit, Serial ---
AAA616NL26
For AAA225MV1 480 VAC
AAA375BK31 --- Fuse, Time Delay, 5 A, 600 V
Transformer
For AAA225MV5 480 VAC
--- AAA375BK37 Fuse, Time Delay, 8 A, 600 V
Transformer
4 FM
For AAA225MV2 208 VAC
AAA375BK39 --- Fuse, Time Delay, 10 A, 600 V
Transformer
For AAA225MV6 208 VAC
--- AAA375BK43 Fuse, Time Delay, 20 A, 600 V
Transformer
AFA26800ANY3
5 PC Board, I/O I/O Board
AGA26800ANY3
AEA26800AML4
PC Board, Microprocessor (v2)
6 AEA26800AML11 I/O Board
(see CAUTION)
ABA26800AVP1
7 230BS3 Rectifier, Bridge, 600 V, 25 A BR2, BR3
8 DAA26800K1 Socket, Adapter, for OMU Programming Tool ---
AAA225MV1 --- Transformer, 480 VAC Input
AAA225MV2 --- Transformer, 208 VAC Input
9 TRM
--- AAA225MV5 Transformer, 480 VAC Input
--- AAA225MV6 Transformer, 208 VAC Input
DAA26800H1 Tool, OMU Software Download, Blank
AAA31256BAG OMU Software, Preprogrammed; for use with A--26800AML
AP131256BAL boards.
10 OMU Software, Preprogrammed; for use with A--26800AVP ---
AAA31256DAA
boards.
Contact OSC Customer Service for the latest version of
---31256---
software
* Part not shown.
CAUTION: Remove the EEPROM U8 from AML or AVP. See TIP 1.1.22.1-29 for AML-to-AVP
microprocessor upgrade.
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Page 10 December 11, 2019 Unpublished Work—Otis Elevator Co., 2019
 Lower Controller Section 10-AAA21305DH

AAA21305DH
AAB21305DH

REF. No. PART No. DESCRIPTION SYMBOL

ZB1, ZB2 (REFK,
1 AAA26800KP1 Assembly, Filter Module
EQP Options)
2 AAB26810A1 Assembly, Remote Station C3RS (FLD Option)
3 GBA26800LV1 Assembly, Service Panel SPB
Cable, Ribbon, 34 Contacts. For GBA26800LV1
4* AAA174TP13 P3
board.
5 AAA612AF3 Diode, 400 V PFR
6 AAA354DT14 Distance Piece (qty. = 16). For mounting I/O board.
7 ABB21380E4 Earthquake Module EQIB
8 AAA613CZ8 Relay, 24 VDC SOM, PFR
9 AAA232FV73 Resistor, 1K Ohm, 1/4 W, 5% PFR
10 AAA141AN3 Rivet, Snap (qty. = 16). For mounting I/O board. ---
11 618AE2 Socket, Relay SOM, PFR
* For location only; part itself not shown in illustration.

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Unpublished Work—Otis Elevator Co., 2019 December 11, 2019 Page 11
 Inspection and Test Assembly 10-AAA21305DH
(Type AAA21305DG)

AAA21305DH AAB21305DH
REF. No. PART No. DESCRIPTION SYMBOL
1* AAA26800ASG2 Assembly, Ribbon Cable INST/MAINT
2* 174HT10 Assembly, Ribbon Cable DRIVE
3 GAA26800LW1 Display, Service Panel Board ---
AAA375CJ4 --- Fuse, 10 A, 250 V
4 FAC
--- AAA375CJ3 Fuse, 5 A
5 AAA431AF27 Lock, with Key CIS/MROR
6 AAA635L3 Switch, Pushbutton CUIB, CDIB
7 ABA636A21 Switch, Rotary CIS/MROR
8 JAA635ABT101 Switch, Stop CES
* For location only; parts themselves not shown in illustration.

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Page 12 December 11, 2019 Unpublished Work—Otis Elevator Co., 2019
 Inspection and Test Assembly 10-AAA21305DH
(Type AAA21305DG)

AAA21305DH
AAB21305DH
REF. No. PART No. DESCRIPTION SYMBOL
Circuit Breaker, 15 A. For all drives other than 60
AAA637E24
1 A. CB2
AAA637E54 Circuit Breaker, 15 A. For 60 A drives.
AAA637E36 Circuit Breaker, 3-Phase, 25 A
AAA637E46 Circuit Breaker, 3-Phase, 40 A
2 AAA637E47 Circuit Breaker, 3-Phase, 60 A, 208 VAC CBM
AAA637E53 Circuit Breaker, 3-Phase, 60 A, 480 VAC
AAA637E55 Circuit Breaker, Single-Phase, 60 A
3 AAA637E38 Contacts, Auxiliary CBM w/ARU

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 Inspection and Test Assembly 10-AAA21305DH
(Type AAA21305DG)

AAA21305DH
AAB21305DH

REF. No. PART No. DESCRIPTION SYMBOL

ABA26800AQR1
1 Assembly, Reset/Bypass Board
ABA26800AQR2 Local code = DT
2 AAA176HH103 Jumper, MSP Connector
3 AAA176HH62 Plug, MSP CO1, NO1
4 AAA303EP205 Terminal Block, with LED B, BE
5 AAA303EP199 Terminal Block, with Relay Y

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Page 14 December 11, 2019 Unpublished Work—Otis Elevator Co., 2019