Controller, Modular Spare Parts Leaflet

Micro-Processor 10-AAA21310AA
(NGGC) November 6, 2013 / Page 1 of 18

Unpublished Work—© Otis Elevator Co.; 2013

SERVICE ENGINEERING
Safety First! Otis Elevator Company
Bloomfield, Connecticut USA
 10-AAA21310AA History
Leaflet Description
The NGGC is a gearless variable frequency controller based on the Otis GEM controller design but modified to
work with the machine room-less components associated with the Gen2® system.

Leaflet Revisions
Subject Matter
Date Revised Reason for Revision
Expert

January 14, 2004 Brian Mierzejewski New SPL

August 3, 2005 Starr Walker Update LRUs to current production version.
October 2, 2006 Ali Bozorgzadeh Add information to OCSS baseline software.
June 25, 2008 Ali Bozorgzadeh Corrected part number from AAA638F12 to AAA638AF12 on p. 8.
February 3, 2010 Ali Bozorgzadeh Modified illustration to show fan location on page 15.
June 9, 2010 Ali Bozorgzadeh Added to the Related Drawings table on History page
June 1, 2011 Ali Bozorgzadeh Changed battery p/n AAA718F1 to GAA718C1 in ref. 1 on p. 7
November 6, 2013 Ali Bozorgzadeh Updated illustration of ABA26800KS1 (p. 5).
Related Drawings
Drawing No. Title Drawing No. Title
Miscellaneous Equipment,
Assembly and Arrangement,
AAA21310AA AAA21305AZ Unified/NGGC Control Section
Unified Controller
Subassembly
Miscellaneous Equipment,
Controller, Integrated Controller Top and
AAA21305AY Unified/NGGC Drive Section AAB21290BU
D.B. Resistor Panel
Subassembly
Miscellaneous Equipment,
ABA21305AP Manual Rescue Assembly, AAA174AFW Motor Power Wiring
NGGC/Unified Controller
AAA174AGA Motor Thermal Contact Wiring AAA174AGS Machine Encoder (PVT) Wiring
Machine & Emergency Brake Switch
AAA174AFQ Rescue Encoder Wiring AAA174AFK
Wiring
Machine & Emergency Brake
AAA174AFJ AAA174AFU Top of Hoistway Devices Wiring
Coil Wiring
Related Documents
Document ID Title
M.L. AAA27076BG Material List for Drawing AAA21310AA
M.L. AAA27076BX Material List for Drawing AAA21305AZ
M.L. AAA27076BZ Material List for Drawing AAA21306AY
SPL 10-GAA26800BB Brake (BRE), SPB & Service Panel Board CAN (SPBC)
SPL 31-AAA431AF Fixture Part, Keylock
SPL 31-AAA636A Fixture Part, Keyswitch Rotary Switch
SPL 10-AAA21290AK Variable Frequency (OVF30) Drives: 70A-210A

Page 2 November 6, 2013 Unpublished Work—Otis Elevator Co., 2013

 History (continued) 10-AAA21310AA

Subject Matter Expert

Name Department
Ali Bozorgzadeh OSC Service Engineering
About Spare Parts Leaflets…
This document lists the lowest replaceable units (LRUs) for the standard version of the product. The LRUs are
chosen by a team of Otis associates representing engineering and manufacturing.
While the goal of this document is to make parts identification as easy as possible, the document cannot be all-
inclusive. Elevator and escalator contracts classified as “special” or “custom” are not addressed here. For such
contracts, please refer to specified information, the contract folder, TIPs, Field Education Articles, Construction
Letters, etc. for further information.
If you have any suggestions about this document, please contact the subject matter expert listed on this page.

Unpublished Work—Otis Elevator Co., 2013 November 6, 2013 Page 3

10-AAA21310AA Main Controller Layout

REF. No. PAGE No. DESCRIPTION

1 15 Assembly, Drive Panel (Input/Output Power)
2 12 Assembly, IGBT Drive (DBSS)
3 17 Assembly, Manual Rescue Operation (MRO), Miscellaneous Equipment
4 8–11 Assembly, Motion Control Panel (MCSS)
5 5–7 Assembly, Operational Control Panel (OCSS)
6 13–14 Assembly, Power Supply
7 16 Resistors, Dynamic Braking (DBR)
8 18 Transformers, Door Operators

Page 4 November 6, 2013 Unpublished Work—Otis Elevator Co., 2013

 Operational Control Panel 10-AAA21310AA

ALL VINTAGES
REF. NO. PART NO. DESCRIPTION SYMBOL
AAA21380D1 Assembly, Filter Module ZB1–ZB6
1
AAA26800KP1 Assembly, Filter PCB ---
2 AAB26810A1 Assembly, Remote Station C1RS, C4RS, C5RS, C6RS
623T1 Clock GUPDC
3 AAA623AG1 Timer (up peak clock) GUPC
AAA623AG1 Timer (down peak clock) GDPC
4 AAA612AF3 Diode PFR, GNP
5 ABB21380E3 Module, Seismic EQIB
6 GDA26800AL1 Module, Switchover SOM
7 GFA23550D1 PC Board, Remote Station RS5
8 ABA26800KS1 PC Board, Standby Power Service SPB
9 AAA613DL31 Relay, 120 VAC (2 NO, 2 NC LR
10 AAA613CZ2 Relay, Seismic Module PCB K1
11 AAA613CZ8 Relay, Socket Mount (24 VDC) PFR, GNP
12 618AE2 Socket, Relay PFR, GNP
13 AAA303EP199 Terminal Block, w/Relay 24 VDC L

Unpublished Work—Otis Elevator Co., 2013 November 6, 2013 Page 5

10-AAA21310AA Operational Control Panel
Terminal Blocks

6
5

2 1 4 1 3

ALL VINTAGES
REF. No. PART No. DESCRIPTION SYMBOL
1 AAA612AK1 Diode D1, D9, D10, D11
2 AAA303EP49 Jumper HL2
3 AAA232FV73 Resistor, 1 K Ohm, 1/4 W 5% R10, R11, R12, RLR
4 AAA232GJ33 Resistor, 180 Ohm, 5 W R13
5 AAA303EP1 Terminal Block HL2
D1, D9, D10, D11, R10, R11,
6 AAA303EP42 Terminal Block
R12, R13, RLR

Page 6 November 6, 2013 Unpublished Work—Otis Elevator Co., 2013

 OCP—Ring Car PC Board 10-AAA21310AA

ALL VINTAGES

REF. No. PART No. DESCRIPTION SYMBOL

1 GAA718C1 Battery, 3 V RCBII
2 CAA623C2 Counter ---
3 AAA616KM2 EEPROM (blank) Z34, Z49
4 GHA21270A3 PC Board, Ring Car II RCBII
5 --- Software, OCSS Baseline, ---30005---, NOTE Z37, Z53
NOTE:Contact your OSC Customer Service Representative for the latest revision.

Unpublished Work—Otis Elevator Co., 2013 November 6, 2013 Page 7

 10-AAA21310AA Motion Control Panel

ALL VINTAGES

REF. No. PART No. DESCRIPTION SYMBOL

1 AAA616NG1 Bat-RAM, CPU U22, U23
2 AAA718E3 Battery, 12 V BAT 1
3 AAA718E14 Battery, 12 V BAT 2
4 AAA616KM3 EEPROM, CPU U20, U21
5 AAA653L100 Fuse Cover F1-F5
6 AAA375BR6 Fuse, 1 A F3, F5
7 AAA375BR12 Fuse, 3 A F2, F4, FT
8 AAA375BR14 Fuse, 4 A F1
9 AAA431AF18 Lock, Keyed, SPL 31-AAA431AF CIS
10 AAA26800QM1 PC Board, CPU CPU
11 ABA26800AJV1 PC Board, Motion Logic Board MLB III
--- --- Software, CPU, ---30396---, NOTE CPU
12 AAA635L3 Switch, Button Assembly Gov. Test, CUIB, CDIB, CCIB
13 ABA636A5 Switch, Rotary, SPL 31-AAA636A CIS
NOTE: Contact you OSC Customer Service Representative for the latest revision.

Page 8 November 6, 2013 Unpublished Work—Otis Elevator Co., 2013

 Motion Control Panel—Relays 10-AAA21310AA

Arrangement
by Vintage:
AAA

AAA,
AAB,
ABB

NOTE: The arrangement of relays is shown for illustrative purposes only. Actual placement of relays
will vary on the panel assemblies. Refer to symbol column under your specific vintage.

A _ _21310AA
AAA AAB ABA ABB
PART NO. DESCRIPTION SYMBOL
AAA613DL72 Contact, Auxiliary, (2 NO, 2 NC) LB LB LB LB
Relay, Contactor, 100-110 VAC 50
HZ, 110-120 VAC 60 HZ, 3 NO Main BSRI, BSR2, BSRI,
AAA638AF12 BH, LB LB
Contacts, 1 NO, 1 NC Auxiliary LB BSR2, LB
Contacts
Relay, Contactor, 100-120 VAC 50
HZ, 120-130 VAC 60 HZ, 3 NO Main
AAA638AF15 UCM, UD UCM, UD UCM, UD UCM, UD
Contacts, 1 NO, 1 NC Auxiliary
Contacts
Relay, Contactor, 24 VDC, 3 NO
AAA638AF21 Main Contacts, 1 NO, 1 NC Auxiliary MROR MROR MROR MROR
Contacts
BYP, C, ETPI,
Relay, Control, 110-120 VAC 50 HZ, ETP2, PHI, ACP, C, ACP, C,
BYP, C,
AAA613DL31 120-130 VAC 60 HZ, 2 NO, 2 NC RCGT, RCGR, ICBP, ICBP,
PHI, W
Contacts RGRR, RGTR, PHI, W PHI, W
W
(Continued on next page)

Unpublished Work—Otis Elevator Co., 2013 November 6, 2013 Page 9

10-AAA21310AA Motion Control Panel—Relays

Arrangement
by Vintage:
AAA

AAA,
AAB,
ABB

NOTE: The arrangement of relays is shown for illustrative purposes only. Actual placement of relays
will vary on the panel assemblies. Refer to symbol column under your specific vintage.

A _ _21310AA
AAA AAB ABA ABB
PART NO. DESCRIPTION SYMBOL
Relay, 24 VDC
AAA613DL91 --- --- BATR BATR
(3 NO, 1 NC)
BSRI,
ACP, BH, C, ACP, C,
BSR2, BYP,
ICBP, LB, ICBP, LB,
AAA613DL61 Suppressor (RC) C, LB, UD, W C, LB, PHI,
PHI, UCM, PHI, UCM,
UCM, UD,
UD, W UD, W
W
K, M, N, P,
Terminal Block K, N, P, R, K, P, R, S,
AAA303EP199 --- R, S, T, V,
w/Relay, 24 VDC S, V, X, Y, Z T, X, Y, Z
X, Y, Z
BSRI, BSR2, BYP,
ETPI, ETP2, RCGR,
AAA613DL81 Coil Driver, 24 VDC --- --- ---
RCGT, RGRR, RGTR,
PH1, UCM

Page 10 November 6, 2013 Unpublished Work—Otis Elevator Co., 2013

Motion Control Panel—Terminal Blocks 10-AAA21310AA

6 7

3 4 1 5 2 8

ALL VINTAGES

REF. No. PART No. DESCRIPTION SYMBOL

1 AAA612AK1 Diode D2, D3, D4
2 AAA375BT24 Fuse, Fast Acting FAK
3 AAA303EP50 Jumper HL1,19
4 AAA232FT55 Resistor,180 Ohm, 0.5 W RPI, RBS2, RBS1
5 AAA605AA54 Suppressor SA7
6 AAA303EP1 Terminal Block HL1,19,101
7 AAA303EP42 Terminal Block SA7, D4, D3, D2, RPI, RBS2, RBS1
8 AAA303EP205 Terminal Block, w/LED B, BE

Unpublished Work—Otis Elevator Co., 2013 November 6, 2013 Page 11

10-AAA21310AA Drive-Brake Subsystem

ALL VINTAGES

REF. No. PART No. DESCRIPTION SYMBOL

ACA21290BA2 Assembly, Drive, OVF-30, 120 A
1 ACA21290BM1 Assembly, Drive, OVF-30, 210 A SPL DBSS
10-AAA21290AK for LRUs
ACA21290BJ2 Assembly, Drive, OVF-30, 90 A

Page 12 November 6, 2013 Unpublished Work—Otis Elevator Co., 2013

 Power Supply—Circuit Breakers 10-AAA21310AA

ALL VINTAGES
REF. NO. PART NO. DESCRIPTION SYMBOL
AAA637C2 Circuit Breaker, 1 Pole, 2.5 A (short delay) CB4, CB16
Circuit Breaker, 1 Pole, 5.0 A (long delay) CB3, CB5, CB6, CB7,
AAA637C8
CB17
1
AAA637C10 Circuit Breaker, 1 Pole, 10.0 A (long delay) CB8
AAA637C24 Circuit Breaker, 2 Pole, 15.0 A (long delay) CB1
AAA637C25 Circuit Breaker, 1 Pole, 2.5 A (Long Delay) CB2
AAA637F12 Circuit Breaker, 5 A, <241, NOTE 1 CBM
AAA637F11 Circuit Breaker, 3 A, >240, NOTE 1 CBM
AAA375BK29 Fuse, 4 A, > 439 V, Limited Duty, NOTE 2 FM1,FM2
2
AAA375BK39 Fuse,10 A, < 439 V, Limited Duty FM1,FM2
AAA375BK35 Fuse, 7 A, > 439 V, Extended Duty, NOTE 2 FM1,FM2
AAA375BK41 Fuse,15 A, < 439 V, Extended Duty FM1,FM2
AAA637F12 Circuit Breaker, 5 A, <241, NOTE 1 CBP
AAA637F9 Circuit Breaker, 2 A, >240, NOTE 1 CBP
3
AAA375BK21 Fuse, 2 A, > 439 V FP1,FP2
AAA375BK29 Fuse, 4 A, < 439 V FP1,FP2
NOTE 1: Refer to CI 16-04-017.
NOTE 2: If TRM transformer is p/n AAA225LR1, 2, or 3, controller should be considered Extended Duty.

Unpublished Work—Otis Elevator Co., 2013 November 6, 2013 Page 13

10-AAA21310AA Power Supply—Transformers

2, 5 3, 6 1, 6

7
1, 6

ALL VINTAGES
REF. No. PART No. DESCRIPTION SYMBOL
1 226EJ1 Capacitor, 19,000 μF, 60 V C2, C3
2 226DR1 Capacitor, 400 μF, 450 V C1
3 226DR9 Capacitor C6
4 230BS3 Diode Bridge BR1, BR2, BR5, BR8
5 AAA232FJ2 Resistor R1
6 AAA605AA13 Suppressor, Transient SA2, SA3, SA6
ABA225LB2 Transformer, 550–600 V, Limited Duty
ABA225LB1 Transformer, 460–500 V, Limited Duty
ABA225LB3 Transformer, 200–240 V, Limited Duty
7 TRM
AAA225LR2 Transformer, 550–600 V, Extended Duty
AAA225LR1 Transformer, 460–500 V Extended Duty
AAA225LR3 Transformer, 200–240 V, Extended Duty
ABA225GF6 Transformer, ≤ 240 V
ABA225GF5 Transformer, 440–500 V
8 TRP
ABA225GF7 Transformer, ≥ 550 V
ABA225GF4 Transformer, 380–420 V

Page 14 November 6, 2013 Unpublished Work—Otis Elevator Co., 2013

 Drive Interface Assembly 10-AAA21310AA

2 3

10
9

8 6 4

ALL VINTAGES

REF. No. PART No. DESCRIPTION SYMBOL

1 AAA21305AS1 Assembly, Filter DV/DT, FMV
GAA234AJ1 Choke, Current Compensated, 3-Phase, 70 A and 90 A Drives CCC
2 GAA234AJ2 Choke, Current Compensated, 3-Phase, 120 A Drive CCC
GAA234AJ3 Choke, Current Compensated, 3-Phase, 210 A Drive CCC
AAA637G7 Circuit Breaker, 4 Pole, 40.0 A with Series Trip CBR (90A)
3 AAA637G4 Circuit Breaker, 4 Pole, 50.0 A with Series Trip CBR (120A)
AAA637G6 Circuit Breaker, 4 Pole, 77.0 A with Series Trip CBR (210A)
GAA605J4 Device, Anti-Pollution (70 or 90 A drive) APD
4
GAA605J6 Device, Anti-Pollution (120 or 210 A drive) APD
5 GAA657A4 Filter, Single Phase SPF
6 AAA234R16 Inductor (coil, high current choke) ---
7 230BS3 Rectifier, Bridge BR3, BR4
8 AAA232GX16 Resistor, Power, Fixed, 82 Ohm ---
9 AAA21303DA2 Terminal Blocks, High Current Input TBM
10 AAA21303DA1 Terminal Blocks, High Current Input TBL

Unpublished Work—Otis Elevator Co., 2013 November 6, 2013 Page 15

 10-AAA21310AA Dynamic Brake Resistors

3
1

2 FIGURE 1

1, 2 4

3
FIGURE 3

1, 2 1, 2
FIGURE 2

3
1, 2

FIGURE 4

< 351 FPM > 350 FPM

REF. 90 A DRIVE 120 A DRIVE 210 A DRIVE ---

No. FIGURE 1 FIGURE 2 FIGURE 3 FIGURE 4

PART No. DESCRIPTION

1 AAA6091AQ1 AAA6091AQ1 AAA6091AJ1 AAA6091AJ1 Fan
2 AAA6091AQ2 AAA6091AQ2 AAA384YE1 AAA384YE1 Guard, Fan
Resistor, 16 Ohm,
AAA232HK18 --- --- ---
1000 W NOTE: Select re-
placement based on p/n
Resistor, 8 Ohm, 1000
3 --- AAA232HK19 AAA232HK19 --- or resistance value
W
stamped on the end of
Resistor, 2.5 Ohm, existing resistor.
--- --- --- AAA232HK20
750 W
4 AAA232HK103 Mounting Bracket

Page 16 November 6, 2013 Unpublished Work—Otis Elevator Co., 2013

 Manual Rescue Assembly 10-AAA21310AA

ALL VINTAGES

REF. No. PART No. DESCRIPTION SYMBOL

1 AAA431AF6 Key Lock, SPL 31-AAA431AF BRB2

2 GAA26800KS1 PC Board, Service Panel, SPL 10-GAA26800BB SPB

3 ABA636A20 Switch, SPL 31-AAA636A BRB2

Unpublished Work—Otis Elevator Co., 2013 November 6, 2013 Page 17

10-AAA21310AA Door Operator Transformers

2
3

ALL VINTAGES
REF. No. PART NO. DESCRIPTION AMPS SYMBOL
ABA225JK5 204–240 V, 25.7 KVA < 37
ABA225JK6 204–240 V, 39.0 KVA 37–56
ABA225JK7 204–240 V, 66.5 KVA 57–96
1 ABA225JK2 360–440 V, 25.7 KVA < 37 TRL
ABA225JK3 360–440 V, 39.0 KVA 37–56
ABA225JK4 360–440 V, 66.5 KVA 57–96
ABA225JK1 545–605 V, 66.5 KVA < 97
AAA225JN1 440–500 V
AAA225JN2 200–240 V
2
AAA225JN3 380–440 V
AAA225JN4 545–605 V --- TFD, TRD
AAA225JR4 200–240 V
3 AAA225JR5 360–440 V
AAA225JR6 440–600 V

Page 18 November 6, 2013 Unpublished Work—Otis Elevator Co., 2013