XA400S Parts Manual

Using This Catalogue Vibrating Grizzly Feeder :- Main Frame is manufactured as a single
Read this catalogue carefully & familiarise ALL relevant personnel with the component complete with Grizzly sections welded in position. Standard Grizzly
arrangement of the plant together with parts available from Terex - Pegson spacing measured at discharge end are nominal
ltd.
Refer to Operation & Maintenance Manual provided as original equipment
with the plant prior to commencing any work on the unit. Federal, State, Conveyor Belt :- Terex-Pegson Recommend Belt Replacement or Repair is
National and Local laws and safety regulations must be complied with at all effected through VULCANISED Joint. Mechanical / Clipped Joints will Adversely
times Effect Performance & Must not be Used. Replacement Belt is supplied in
The catalogue consists of these instructions, table of contents in digital Sufficient Length to Allow Joint Formation.
image format, , plant subsections containing item reference number
(Item), quantity used (Qty) Terex-Pegson Ltd part number and description.
Catalogue sections are identified by a numeric / alpha sequence, HFO Power Takeoff :- O-Ring must be greased prior to installation
comprising issue level i.e. 07/ 01 followed by section descriptor i.e. “PL”
plant items. Engine data is contained in a separate CAT(™) publication Plant Hydraulic Filters: - Refer to Plant hydraulic schematic diagram to
supplied with the plant. identify filter assembly installed & cross reference to generic parts section to
ascertain spares availability
Terex - Pegson ltd units are subject to variation through our policy of
continuous product development. Machine specific components may be
contained within the equipment. In event machine specific components
are introduced these are identified within each section or in cases of major
change superseded sections are contained within the addenda located Tracks :-
at the rear of this document. Terex - Pegson ltd recommend use of best
practice by refereeing to plant type & serial number on all occasions.
Whilst every care is taken to ensure that the information in this manual is
1)Track Serial number MUST be confirmed Prior to Supply of Spare Parts
correct no liability can be accepted by the authors or publishers for loss
damage or injury caused by any error in or omissions from the information 2)It is Recommended that the Track Drive Unit & Hydraulic Motor are NOT
given. In the event of an error or omission please advise in writing or by E- Opened in Site Conditions. Gearbox units are Only Supplied Complete with
mail to [email protected] Motor
3) Warning :- Do Not Attempt to Dismantle Recoil Units. Specialist Workshop
Equipment is Necessary
4) Machine specific components are contained within track construction.
Ensure track type “S” or “T”, denoting supplier, are correctly identified and
appropriate parts section utilized
XA400 XR400 XA400S XR400S 08/05 IN 1

Plant Hoses :- When ordering replacement hose always quote hose reference IFM CAN PLC , Allen Bradley Processor & Display Ordering Data
number PLC Processor Unit is programmed specifically for individual plants &
for operation in conjunction with a compatibly Programmed Display Unit.
Plant serial number together with Plant control system model data “ VSD
Reference “ contained on the reverse of text display & marked on PLC Unit
MUST be advised at time of enquiry & confirmed at time of order.
Bank Valves
David Brown Bank Valve :- Construction of this bank valves provides for the
replacement of actuator only, refer to electrical Section, internal components
are not serviceable
Danfoss Bank Valves :- TEREX-Pegson Ltd. recommend any repair to the
Bank valve is performed by Danfoss approved service centre who maintain
the necessary clean operational environment and specialist tooling. Before IFM CAN PLC Allen Bradley PLC :- “Maxtrak”
removal, both the Bank Valve & the surrounding areas must be cleaned and Programming of PLC units introduces a real-time constraint affecting
hoses / pipe end blanked off to prevent contamination. plant downtime. To alleviate this issue TEREX-Pegson Ltd. have arranged
For customers operating in remote areas a range of components are through our electrical contractors Westbury Control Systems ltd for the
available from TEREX -Pegson Ltd. through the local dealer. Each segment provision of remote web based programming facility. This service is
of a bank valve is identified through a simple Alpha Numeric grid system as available to authorized TEREX-Pegson dealerships only. For further
illustrated. information refer to Product Advisory Bulletin PAB 030 08.
a
Plant
Warning labels are only available as a complete kit and not as separate
B items.
Plant parts are supplied in primer or suppliers standard colour unless quoted
C & ordered otherwise.
E “NO” PS
XA400 XR400 XA400S XR400S 08/05 IN 2

Gearbox Internal Parts . Always identify part using reference number
from appropriate parts identification diagram. Gearbox construction may
have received OEM modification during production life. Terex Pegson ltd
recommend gearbox serial number is advised at time of enquiry.
© Terex Pegson Ltd 2008
XA400 XR400 XA400S XR400S 08/05 IN 3

XA400S CR013 Item Section
XR400S CR005 Index 08/05 IN
XA400 XR400 1165 HA HRDB
Vibrating Grizzly Feeder 08/04 VGFF
PPHYD +
XA400 AX888-404-601 Vibrating Unit 08/02 GP
XR400 AX888-454-601 XA400 XR400 Crusher 07/02 1165 HA HR & HRDB
XA400S AX892-146
XR400S AX892-145 XA400S XR400S Crusher 08/01 CR005 CR013
Powerpack & Plant Hydraulic

08/04 PPHYD
Equipment
Power Take Off 05/01 2451-1007

VGFF
PL Overband Separator 07/01 TXT
Electrical Equipment XA400

08/04 400ELEC
XR4000
2451-1007 GP Electrical Equipment XA400S

08/02 400SELEC
T TXT HBV XR400S
PHF
Bank Valves 07/02 HBV
XA400 400*****XA Plant Filters 06/02 PHF
XR400 400*****XR
Tracks 08/04 T
XA400s 470*****XA
Product Conveyor 08/03 PC
XR400s 470*****XR
Dirt Conveyor 08/03 DC
Plant 08/03 PL
Appendix 07/02 APP
PC ELEC DC
XA400 XR400 XA400S XR400S 08/05 IN 4

XA400S CR013 Item Section
XR400S CR005 Dealer Adenda
XA400 XR400 1165 HA HRDB
Separator AX815/186 05/01 SEP
PPHYD +
XA400 AX888-404-601 400 Plant Prototypes Dealer
X400 Prototypes
XR400 AX888-454-601 Components Manual
XA400S AX892-146
XR400S AX892-145
VGFF
PL
2451-1007 GP
T TXT HBV
PHF
XA400 400*****XA
XR400 400*****XR
XA400s 470*****XA
XR400s 470*****XR
PC ELEC DC
XA400 XR400 XA400S XR400S 08/05 IN 5

XA400 XR400 XA400S XR400S 08/05 IN 6
3 5 2 8 7 6 Item Qty Part Number Description
XA400 XR440 XA400S XR400S
1 1 620-588-501 620-607-501 Feeder Frame
2 620/562 Pan Liner
24 2226-0893 Screw Skt Csk
2
24 2217-0009 Nut Philidas
24 2210-0021 Washer Bright
1 620/549RH Sideliner - Feed End
3
4 Fixing
4 9 1 620/549LH Sideliner - Feed End
4
4 Fixing
2 620/563 Sideliner
5
8 Fixing
2 620-599-501 Grizzly Cassette - 50mm
2 620-602-501 Grizzly Cassette -75mm
1
6 22 2222-0307 Setscrew
2 2222-0301 Capscrew
1 620-589-001 Sideliner RH
7
6 Fixing
2 620/564 Sideliner
8
12 Fixing
1 620-589-002 Sideliner LH
9
GP 6 Fixing
2226-0818 Screw Skt Csk
Fixing 2217-0005 Nut Philidas
2210-0017 Washer Bright
08/04 VGFF 1
Item Qty Part Number Description
432/1 Meshcloth to pass 10mm
1 1 432/5 Meshcloth to pass 50mm
432/6 Meshcloth 40x60 Apperture
432/7 Meshcloth to pass -15mm
432/8 Meshcloth to pass -35mm
620/561 Blanking Mat
1 620/515 Mesh Support
1
4 2236-4204 Bolt & Nut HSFG
2
4 2212-2005 Washer Hardened
2 1mt 2315-0005 Scrren Capping Rubber
3 1 620/566 Mesh Tensioner
2 620/556 Mesh Adjuster
4 4 2215-0018 Nut Hex
4 3 2 620/557 Pin for Mesh Adjuster
5
2 2294-0020 R Clip
8
6 8 AX871-801-001 Feeder Spring Cover
7 4 301/13 Spring
4 301/13 Spring
8
4 84AV13 Spring
7 6 5
08/04 VGFF 2
GP
08/02 GP 1
1a
1
2a
2b
2

X400 & X400S 428 Trakpactor 4242SR 1412 Trakpactor Metrotrak 1100x800 Premiertrak
1 629/150 629/269 629/269 629/275MCD 629/264 629/150 Unit Housing
1
1 2531-1021 Breather
20 2236-4278 18 2236-4278 18 2236-4278 20 2236-4278 18 2236-4278 20 2236-4278 Bolt & Nut
1a
20 2212-2006 18 2212-2006 18 2212-2006 20 2212-2006 18 2212-2006 20 2212-2006 Washer
1 629/151 629/276 180HS28 629/151 Cover Plate
2
1 2147-0027 Gasket
24 2230-1152 24 2230-1150 24 2230-1152 24 2230-1152 14 2230-1152 20 2230-1152 Screw
2a 24 2210-0017 24 2210-0017 24 2210-0017 24 2210-0017 14 2210-0017 20 2210-0017 Washer
24 2211-0008 24 2211-0008 24 2211-0008 24 2211-0008 14 2211-0008 20 2211-0008 Washer
4 2230-1153 Screw
2b 4 2210-0017 Washer
4 2211-0008 Washer
08/02 GP 2
7 6
3 9
5 4

X400S X400 428 Trakpactor 4242SR 1412 Trakpactor Metrotrak 1100x800 Premiertrak
1 629/160 + 629-282 629/160 Drive End Cover
3
1 2147-0027 Gasket
2 2510-9848 Magnetic Plug
4
2 2510-4574 Reducing Bush
5 2 2510-3864 Plug Recessed Head
6 2 2538-5152 Sight Glass
4 325/60 326/11 Bolt
4 2217-0005 Nut
7
4 2210-0017 Washer
1 2147-4001 Gasket
24 2230-1122 Screw
8
24 2211-0007 Washer
1 629-280 Adaptor Plate
NI Motor 2 2226-0818 Screw
N/A
Adaptor 2 2217-0005 Nut
2 2210-0017 Washer
08/02 GP 3
6
5 4
4

2 2510-9848 Magnetic Plug
4
2 2510-4574 Reducing Bush
5 2 2510-3864 Plug Recessed Head
6 2 2538-5152 Sight Glass
24 2230-1122 Screw
8
24 2211-0007 Washer
1 629/47 Gear End Cover
9
1 2147-0027 Gasket
08/02 GP 4
12 11 13 14

12 2 1 2217-7014 Nut lock bearing MK13
3 1 2212-8014 Bearing lockwasher MB13
4 2 629/153 Bearing housing 180GP
11
5
6 20 2232-1279 Bolt Hex
7 6 2 629/163 “O” Ring :- Outer
10 9 8 4 7 2 629/162 “O” Ring :- Inner

8 2 629/159 Locking Ring
9 2 2416-1909 Bearing
3 2
10 2 629/157 Bearing spacer drive side
11 2 629/156 Bearing cap
16 325/45 Screw drilled head
12
5 1 0.3 mt 2201-0054 Locking wire
13 1 629/9 Oil flinger
1 18HS39 Retaining washer
18
14 2 325/20 Screw hex
0.25 mt 2201-0054 Locking wire
18 1 310/28 Washer

1 629/253 629/174 629/174 629/253 629/253 629/253 Coupling
1 1 2450-8059A Coupling Insert
1 331/58 Key
08/02 GP 5
4 2 629/153 Bearing housing 180GP
5
12 11 15 9 8 4 16 17 14 20 2232-1279 Bolt Hex
6 2 629/163 “O” Ring :- Outer
7 2 629/162 “O” Ring :- Inner
8 2 629/159 Locking Ring
9 2 2416-1909 Bearing
7 15 2 629/158 Bearing Spacer :- Driven Side

11 2 629/156 Bearing cap
6 16 325/45 Screw drilled head

12
1 18HS39 Retaining washer
14 2 325/20 Screw hex
5 16 2 18HS54 Drive Gear

17 2 18HS50 Key Spur Gear
Gear Alignment Marks
08/02 GP 6
20
22
Loctite 574
19
21
Loctite 574

19 1 629/155 629/155 629/155 629/274 629/180 629/155 Drive Shaft
20 1 629/154 629/154 629/154 629/273 629/181 629/154 Driven Shaft
1 629/244 Counterweight
2 629-279-001 2 629/270 2 629/270 1 629/263
N/A
21 6 325/52 4 325/18 4 325/18 3 325/52 6 325/18 Screw
6 2212-2006 4 2212-2006 4 2212-2006 3 2212-2006 6 2212-2006 Washer Hardened
0.3 Mt 2001-0054 Locking Wire
2 629-279-001 2 629/270 2 629/270 1 629/263
N/A
22 6 325/52 4 325/18 4 325/18 3 325/52 6 325/18 Screw
6 2212-2006 4 2212-2006 4 2212-2006 3 2212-2006 6 2212-2006 Washer Hardened
0.3 Mt 2001-0054 Locking Wire
08/02 GP 7
08/02 GP 8
Components Manual
.
1100 x 650 HA, HR & HR Double Bite
Section De scription Page
A Ma i n Fra me JCF
C
B Ja ws t ock JCJS
C Ecce nt ri c Sha f t JC S
D Toggl e P l a t e & Adj us t me nt Sys t e m JCT
A B
TEREX-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN , United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
07/02 1165 HA HR &
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651 HRDB -1
E-mail :- [email protected] Website:- www.terex-pegson.com
Copyright © 2007 TEREX-Pegson Ltd . All Rights Reserved
Components Manual
.
1100x650 HA HR
5
1b 5
4
4
2
8
2
1a
6
1c
9
7
3
1
1 4 6a
7a
1 8a
5
9a
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN , United Kingdom. A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- [email protected] Website:- www.bl-pegson.com
JCF 05/01 - 1
Copyright © 2002 - 2005 BL-Pegson Ltd . All Rights Reserved
Components Manual
.
1100x650 HA HR
Item Qty Part Number Description Item Qty Part Number Description
1 1 600/2113SFF Mai nf rame Machi ned 7 1 600/2016 Cheek Pl at e Lower Lef t Hand
4 323/39 St ud 7a 2 Us e 6a
4 2217-0049 Nut 8 1 600/2015 Cheek Pl at e Upper Ri ght Hand
1a
4 2210-2020 Was her 8a 3 Us e 6a
1 2147-0023 L o ct i t e 9 1 600/2017 Cheek Pl at e Lower Ri ght Hand
0 N/A Bus h 9a 2 Us e 6a
1b
2 2530-1044 Greas e Ni ppl e
1c 4 2202-0181 Dowel
Options
2 1 600/2011E Fi xed Jaw 16/18% Mn 1 600/2011 Fi xed Jaw 11.5/14%Mn
3 4 600/2274 Jaw Support Fi xed Jaw Super t oot h
1 600/2148E
16/18%Mn
4 2 600/2021M Mn Fi xed Jaw Wedge 2 Fi xed Jaw Supert oot h 18%Mn
1 600/2178
4 325/28 Bol t Fi xed Jaw Wedge 2%Cr
Fi xed Jaw Mul t i t oot h
8 310/23 Was her 1 600/2091E
16/18%Mn
5
4 311/11 Was her Fi bre 2 600/2150E Fi xed Jaw Wedge Supert oot h
Fi xed Jaw Wedge Supert oot h
4 2217-0015 Nut 4 2 600/2180
18%Mn2%Cr
6 1 600/2104 Cheek Pl at e Upper Lef t Hand 2 600/2090E Fi xed Jaw Wedge Mul t i t oot h
3 2232-1355 Bo l t 6 1 600/2014H Cheek Pl at e LH Upper A/R
6a 3 2210-0023 Was her 7 1 600/2016H Cheek Pl at e LH Lower A/R
3 2217-0041 Nut 8 1 600/2015H Cheek Pl at e RH Upper A/R
9 1 600/2017H Cheek Pl at e RH Lower A/R
A
JCF 05/01 - 2
Components Manual
.
1100x650 HA & HR
1a
2a 2a
1 2
2
1a
4
3
4 3
1 4
5
5
7
8
7
3
7a 8
1
4
9
5
10 6
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN , United Kingdom. B
JCJS 05/01 - 1
Components Manual .
1100x650 HA & HR
1 1 600/2006 Jaws t ock 7 1 600/2030 Apron Cl amp Pl at e
1a 2 2530-1044 Greas e Ni ppl e 7a 6 2230-1153 Screw
2 2520-6221 Bus h 6 2211-0008 Was her
1b 2 600/2247 Greas e Ni ppl e Guard 8 1 600/2029 Apron
2 1 600/2008 Jaws t ock Guard 9 1 600/2187 Toggl e Seat
2a 3 2232-1355 Bol t 10 1 600/2271 Spri ng Mount i ng Bracket
3 2211-0014 Was her

3 2215-0015 Nut
Options
3 1 600/2012E Swi ng Jaw 16/18% Mn
1 600/2012 Swi ng Jaw 11.5/14%Mn
4 2 600/2022M Swi ng Jaw Wedge Swi ng Jaw Super t oot h
1 600/2149E
16/18%Mn
5 4 325/27 Wedge Bol t 3 Swi ng Jaw Supert oot h 18%Mn
1 600/2179
4 310/16 Was her 2%Cr
Swi ng Jaw Mul t i t oot h
4 311/5 Fabreeka Was her 1 600/2092E
16/18%Mn
4 2217-0015 Nut 2 600/2151E Swi ng Jaw Wedge Supert oot h
6 1 600/2057 Jaws t ock Key 4 2 600/2181 Swi ng Jaw Wedge Supert oot h
2 600/2093E Swi ng Jaw Wedge Mul t i t oot h
Item 1 Order Note

Item 1 must be ordered with item 10, these items are
supplied loose for assembly upon final installation
B
JCJS 05/01 - 2
Components Manual .
1100 x 650
12 1 2 3
9 4
5
18 7
6 8 9 10
10 11 12
13 14
16 15
8
7 11
16
12
15
14
13
18
10
10
8 7
12 11 16
8
17 4 19 11 7
5
16 8 10 11 12 14 15
2 1
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN , United Kingdom. C
JCS 05/01 - 1
Components Manual
.
1100 x 650
4 2230-1360 Screw 13 2 2430-0640 Ci rcl i p
1
4 2211-0015 Was her 14 2 2416-1543 Beari ng
2 2 600/745 Tab Was her
15 2 600/2249 Spacer Inner
3 1 600/2050 End Cap
16 1 600/2248 Shaft
4 2 2450-5003 Locki ng Ri ng
1 303/78 Fl ywheel Pl ai n
5 2 318/6 Sl i t Bus h
1 600/2084 Count erwei ght 35mm
1 303/79 Fl ywheel Groved
17 1 600/2085 Count erwei ght 10mm
1 600/2084 Count erwei ght 35mm
6 1 600/2085 Count erwei ght 10mm

2 2232-1209 Bol t
2 2232-1209 Bol t 2 2210-0019 Was her
2 2210-0019 Was her 18 2 600/2089 Shaft As s embl y Shi m
7 2 2503-5112 Vee Ri ng 1 600/2050 End Cap

19
8 2 2400-7182 Beari ng Sl eeve 0 N/A Spri ng Pi n
9 1 2430-0640 Ci rcl i p
10 2 2416-4517 Beari ng
2 600/2061 Beari ng Spacer :- Out er

11
2 2201-5215 Spri ng Pi n
12 2 600/2060 Beari ng Spacer :-Mai n
C
JCS 05/01 - 2
Components Manual
..
1100x650 HA, HR & HR Double Bite
HA HR & HRDB
DB DC
DA DA
TEREX-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN , United Kingdom. D
E-mail :- [email protected] Website:- www.terexpegson.com 07/02 JCT 1165 HA HR &
Copyright © 2007 TEREX-Pegson Ltd . All Rights Reserved HRDB - 1
Components Manual . 1100x650 HA, HR & HR Double Bite
Part Number
Item Qty Crusher to Crusher from Description
2a QM028113 QM028113
1 1 6 0 0 /2 1 9 9 HA :- Spri ng Mount i ng Bracke t
2
1 HR :- Spri ng Adj us t i ng
1 600/2188
Mount i ng Bracke t
7a 4 2230-1226 Scre w
7b 1a
7c 4 2211-0010 Spri ng W a s he r
2 1 600/2200 Spri ng Mount i ng Pi n

2b 6 3 1a
2a 2 2 2 0 1 -0 1 4 7 Spl i t Pi n
2b 2 2220-0164 Se t Scre w
3 2 2402-2003 Be ari ng
5 4 1 600/2209 600/2301 Fabri cat e d Spri ng Sl i ng
5 1 600/2210 55KN Compre s s i on Spri ng
4 6 1 600/2240 600/2304 Spri ng Pl at e
7 1 600/2201 600/2254 Thre ade d Bar
7a 1 2215-0140 2215-0141 Locknut
7 7b 1 2215-0040 2215-0041 Nut
7c 1 2 2 1 2 -2 0 1 2 2 2 1 2 -2 0 1 4 Was he r Harde ne d
8 1 2402-2002 2412-2004 Fe mal e Rod End Be ari ng

8
9 1 6 0 0 /2 1 7 7 6 0 0 /2 2 7 2 Spri ng Mount i ng Pi n
9
9a 2 2 2 0 1 -0 1 5 0 Spl i t Pi n
DA
HA, HR & HRDB 07/02 JCT 1165 HA HR & HRDB - 2
16a
16b
11
16 31
10
16
14a
14 30
30a
13
15a
12 15
29a 29 20 :- 20mm
12a 0.7874”
19d
19c 19b 21 :- 10mm
17 0.3937”
23 22 :- 4mm
28 0.1575”
24 18
27 19a 19 17
23a
23
27a 23b 25 26 26b 26a
28a
23c
26c
DB
HA 07/02 JCT 1165 HA HR & HRDB - 3
Ite m Q ty Part Number De scription Ite m Q ty Part Numbe r De scription
10 1 6 0 0 /2 0 2 5 Toggl e Pl a t e 23 2 600/2216 Re a r Sl o t Suppo rt
11 1 600/2187 To ggl e Se a t 23a 16 2232-1297 Bo l t
12 2 600/2130 Toggl e Pl a t e Re t a i ne r 23b 32 2 2 1 0 -0 0 2 1 Wa s he r
23c 16 2217-0009 Nut

12a 4 2222-0257 Ca ps cre w
24 2 600/2217 Re a r s l ot Support Pl a t e
13 1 600/2122 Toggl e Be a m
25 2 600/2226 Pul l Ba ck Bra cke t

14 2 6 0 0 /2 2 6 8 O ne pi e ce Ca s t Cros s be a m Gui de
26 2 600/2183 Cyl i nde r Re t e nt i on Rod
8 2230-1153 Scre w
14a 26a 8 2215-0018 Nut
8 2210-0017 Wa s he r
26b 4 2436-7213 Be l l e vi l l e Wa s he r
15 6 600/2114 Cros s Be a m Sl i de r
2 2222-0188 Scre w
15a 24 2226-0818 Scre w 26c
2 2210-2006 Wa s he r
16 1 600/2127 Ta i l Bra cke t
27 2 600/2221 Cyl i nde r Toggl e Bra cke t
16a 4 2230-1291 Scre w
2 2 3 0 -1 2 8 9 Scre w
16b 1 600/2227 Locki ng Pi n 27a 8
2 2 1 0 -0 0 2 1 Wa s he r
17 2 600/2134 Shi m We i ght
28 2 2564-8005 Cyl i nde r
18 2 6 0 0 /2 2 1 8 Toggl e Be a m Pa cke r
28a 2 5 6 4 -8 0 0 5 -A Cyl i de r Se a l Ki t
19 2 2 2 3 2 -8 3 7 1 Bo l t
29 2 6 0 0 /2 2 2 3 Cyl i nde r Pi n
19a 2 6 0 0 /2 2 1 9 Toggl e Be a m Spa ce r Ins e rt

29a 4 2 2 0 1 -0 1 4 7 Spl i t Pi n
19b 2 600/2185 Locki ng Wa s he r

30 1 600/2128 Ta i l Gui de
19c 4 2 2 1 5 -0 0 2 0 Nut 2232-1279 Bo l t
19d 2 2 2 2 2 -0 1 5 1 Ca ps cre w 30a 4 2 2 1 5 -0 0 1 8 Nut
20 2 6 0 0 /2 1 2 1 Shi m 20mm 2 2 1 0 -0 0 2 1 Wa s he re
21 2 600/2123 Shi m 10mm 2 6 0 0 /2 1 1 5 Ta i l Sl i de r

31
22 2 600/2124 Shi m 4mm 8 2 2 2 6 -0 7 9 4 Scre w
DB
HA 07/02 JCT 1165 HA HR & HRDB - 4
Components Manual
. 1100x650 HA, HR & HR Double Bite
14 14a 12 11 43a
12a
43 31
43
30
30a
10
15a
39 15
38c 42
38b 38 36 40
37
37a
37b
38a 42a
17 41 42d 42c 42b
40b
20 :- 20mm 21 :- 10mm 22 :- 4mm
0.7874” 0.3937” 0.1575” 40
40a
DC
HR & HRDB 07/02 JCT 1165 HA HR & HRDB - 5
10 1 6 0 0 /2 0 2 5 Toggl e Pl at e 37 2 2232-8371 Bo l t
11 1 600/2187 To ggl e Se a t 37a 2 600/2185 Locki ng Was he r
12 2 600/2130 Toggl e Pl at e Re t ai ne r 37b 2 2222-0151 Caps cre w
12a 4 2222-0257 Ca ps cre w 38 2 600/2119 Che e s e
14 2 6 0 0 /2 2 6 8 O ne pi e ce Cas t Cros s be am Gui de 38a 8 2 2 3 2 -1 2 9 2 Bo l t
8 2230-1153 Scre w 38b 16 2 2 1 0 -0 0 2 1 Was he r

14a
8 2210-0017 Was he r 38c 8 2215-0018 Nut
15 6 600/2114 Cros s Be am Sl i de r 39 2 6 0 0 /2 1 2 0 Che e s e Cl amp Pl at e
15a 24 2226-0818 Scre w 40 Re fe r t o Se rvi ce Bul l e t i n SP 048A 07
17 2 600/2134 Shi m We i ght 40a 2 2564-8004-A Se al ki t
20 2 6 0 0 /2 1 2 1 Shi m 20mm 40b 2564-8004-B B e l l o ws Ki t
21 2 600/2123 Shi m 10mm 41 4 600/2182 Cyl i nde r Lug
22 2 600/2124 Shi m 4mm 42 4 600/2183 Cyl i nde r Re t e nt i on Rod
30 1 600/2128 Tai l Gui de 42a 8 2215-0018 Nut
2232-1279 Bo l t 42b 8 600/2184 Spri ng Was he r
30a 4 2 2 1 5 -0 0 1 8 Nut 42c 4 2436-0001 Spri ng
2 2 1 0 -0 0 2 1 Was he r 4 2222-0188 Scre w

42d
2 6 0 0 /2 1 1 5 Tai l Sl i de r 4 2210-2006 Was he r
31
8 2 2 2 6 -0 7 9 4 Scre w 43 1 600/2127 Tai l Bracke t
36 1 600/2190MCD Toggl e Be am 43a 4 2230-1291 Scre w
DC
HR & HRDB 07/02 JCT 1165 HA HR & HRDB - 6
Components Manual
. 1100x650 HA, HR & HR Double Bite
Hydraulic System
1100x650 HA 600/2230 issue 02

1100x650 HR 600/2192 issue 07
1100x650 HR Double Bite 600//2289 issue 01
Hydraulic System Dealer Note

Before supplying hydraulic components refer to Service
Bulletin SP 048A 07
07/02 JCT 1165 HA HR & HRDB - 7

Parts Diagram
Parts Diagram
Parts Diagram
Parts Diagram
Parts Diagram
Parts Diagram
Parts Diagram
Parts Diagram
Parts Diagram
Parts Diagram
Parts Diagram
Parts Diagram
CR005-002-601 Issue 01 Sectional Arrangement CR005-002-601 Issue 01 Sectional Arrangement
1 2 600/2120 Cheese Clamp Plate 26 1 CR005-002-603 Eccentric Assembly
2 2 600/2121 Shim 20mm 27 1 CR005-002-604 Mainframe Assembly
3 2 600/2123 Shim 10mm 28 1 CR005-002-605 Toggle Assembly
4 2 600/2124 Shim 4mm Spring Mechamisum
29 1 CR005-002-606
5 4 600/2183 Cylinder Retention Rod Assembly
6 8 600/2184 Spring Washer 30 1 CR005-015-601 Cartridge Assembly ( Drive)
7 2 2210-0016 Washer Cartridge Assembly ( Non-
31 1 CR005-016-601
8 2 2211-0007 Washer Drive)
9 20 2212-2015 Washer Hardened 32 10 CR005-036-001 Bolt Spacer
10 4 2212-3004 Anti Vibration Washer 33 1 CR005-037-001 Tail Guide
11 30 2212-3006 Anti Vibration Washer 34 1 CR005-038-501 Guide Rail
12 8 2215-0016 Nut 35 2 CR005-039-001 Slot Insert
13 20 2215-0018 Nut 36 2 CR005-040-501 Slot Insert Flange
14 10 2215-0067 Nut 37 2 CR005-044-001 Shim Weight
15 4 2222-0188 Screw 38 1 CR005-047-001 Manifold Mounting Plate
16 8 2222-0305 Capscrew 39 1 CR005-055-001 Toggle Plate
17 2 2230-1122 Screw
18 2 2230-1291 Screw
19 8 2232-1292 Bolt
20 10 2232-8627 Bolt
21 4 2436-0001 Spring
22 2 2512-0010 U Bolt
23 1 2580-6618 Hose Kit & Fittings
24 1 2580-6632 Manifold Assembly
25 1 CR005-002-602 Jawstock Assembly
08/01 CR005 CR013 1

CR005-002-602 Issue 02 Jawstock Assembly CR005-002-603 Issue 02 Eccentric Assembly
1 8 310/16 Washer 1 2 318/6 Split Bush
2 4 311/5 Washer 2 6 320/36 Dowel
3 4 325/27 Swing Jaw Wedge Bolt 3 2 600/745 Tab Washer
4 3 2211-0014 Spring Washer 4 2 2201-5215 Spring Pin
5 1 600/709/1 Dowel 5 4 2211-0015 Spring Washer
6 4 2217-0015 Nut 6 2 2217-9048 Locking Ring
7 3 2232-1352 Bolt 7 2 2222-0119 Capscrew
8 2 2430-0640 Circlip 8 4 2230-1354 Screw
9 2 2520-6221 Reducing Bush 9 2 2400-7182 Withdrawal Sleeve
10 2 2530-1044 Grease Nipple 10 2 2416-1543 Bearing
11 1 CR005-003-001 Jawstock 11 2 2450-5003 Ringfeeder
1 CR005-007-001 Swing Jaw 12 1 CR005-015-601 Cartridge Assembly (Drive)
12 1 CR005-067-001 Supertooth Swing Jaw Cartridge Assembly (Non-
13 1 CR005-016-601
1 CR005-071-001 Multitooth Swing Jaw Drive)
2 CR005-009-001 Swing Jaw Wedge 14 2 CR005-017-001 Jawstock Bearing Spacer
Supertooth Swing Jaw 15 2 CR005-025-001 Key - Spacer
2 CR005-069-001
13 wedge 16 1 CR005-026-001 Flywheel ( Plain)
Multitooth Swing Jaw 17 1 CR005-027-001 Flywheel ( Grooved)

2 CR005-073-001
Wedge 18 1 CR005-028-001 End Cap ( Non-Drive)
14 1 CR005-012-501 Jawstock Guard 19 1 CR005-028-001 End Cap ( Drive)
16 1 CR005-032-001 Manganese Retention Key 20 2 CR005-029-001 Flywheel Sealing Spacer
17 2 CR005-035-501 Jaw Grease Nipple Guard 21 1 CR005-063-001 Eccentric Shaft
18 3 2217-0041 Nut 22 2 CR005-064-001 Jawstock Sealing Spacer
19 1 CR005-056-001 Toggle Seat 23 2 CR005-065-001 Mainframe Sealing Spacer
08/01 CR005 CR013 2

CR005-015-601 Issue 00 Cartridge Assembly ( Drive) CR005-002-604 Issue 02 Mainframe Assembly
1 1 2416-4517 Bearing 1 8 310/23 Washer
2 1 2430-0640 Circlip 2 4 311/11 Washer
3 1 2520-6221 Bush 3 10 2210-0023 Washer
4 1 2530-1044 Grease Nipple 4 4 2217-0015 Nut
5 1 CR005-005-001 Bearing Cartridge (Drive) 5 10 2217-0041 Nut
6 10 2232-1355 Bolt
7 1 CR005-004-502 Maniframe Machined
1 CR005-008-001 Fixed Jaw
CR005-016-601 Issue 00 Cartridge Assembly (Non-drive) 8 1 CR005-068-001 Supertooth Fixed Jaw
1 1 2416-4517 Bearing 1 CR005-072-001 Multitooth Fixed Jaw
2 1 2520-6221 Bush 2 CR005-010-001 Fixed Jaw Wedge
3 1 2530-1044 Grease Nipple Supertooth Fixed Jaw
2 CR005-070-001
9 Wedge
Bearing Cartridge (Non-
4 1 CR005-006-001
drive)
Multitooth Fixed Jaw
2 CR005-074-001
Wedge
9 2 CR005-010-001 Fixed Jaw Wedge

10 4 600/842 Fixed Jaw Wedge Bolt
11 2 CR005-004-002 Swing Bolt Retainer
12 1 CR005-021-001 Lower Cheek Plate (LH)
13 1 CR005-022-001 Lower Cheek Plate (RH)
14 1 CR005-049-001 Upper Cheek Plate (LH)
15 1 CR005-050-001 Upper Cheek Plate (RH)
08/01 CR005 CR013 3

CR005-002-605 Issue 01 Toggle Assembly CR005-002-606 Issue 02 Spring Meachanism Assembly
1 2 600/2130 Toggle Plate Retainer 1 1 600/2210 Spring
2 2 600/2185 Locking Washer 2 1 600/2255 Spring Plate
3 32 2212-3005 Disc Lock Washer 3 2 2210-0012 Washer
4 2 2222-0151 Capscrew 4 1 2212-2014 Washer Hardened
5 4 2222-0257 Screw 5 4 2212-3008 Disc Lock Washer
6 32 2230-1225 Screw 6 1 2215-0041 Nut
7 2 2232-8371 Bolt 7 1 2215-0141 Locknut
2 2564-8006 Hydraulic Cylinder D/A 8 4 2217-0001 Nut
8 2 2564-8004B Bellows Kit 9 2 2222-0072 Capscrew
2 2564-8004A Seal Kit 10 2 2230-0075 Screw
9 1 CR005-013-001 Toggle Beam Cast 11 4 2230-1355 Screw
11 2 CR005-030-001 Cast Slider Bracket 12 2 2402-2003 Bearing
12 6 CR005-031-001 Cast Slider Pad 13 1 2402-2004 Female Rod End
13 1 600/709/1 Dowel 14 1 CR005-041-001 Jawstock Pin
14 1 CR005-056-001 Toggle Seat 15 1 CR005-043-001 Threaded Bar
16 1 CR005-057-501 Fabricated Spring Sling
17 1 CR005-058-001 Toggle Beam Bracket
18 2 CR005-060-001 Toggle Bracket Pin
08/01 CR005 CR013 4

CR013-002-601 Issue 01 Sectional Arrangement CR013-002-601 Issue 01 Sectional Arrangement
1 2 318/6 Slit Bush 26 1 CR005-002-603 Eccentric Assembly
2 6 320/36 Dowel 27 1 CR005-002-604 Mainframe Assembly
3 4 600/2121 Shim 20mm 28 1 CR013-002-602 Toggle Assembly
4 2 600/2123 Shim 10mm Spring Mechanism
29 1 CR013-002-603
5 4 600/2124 Shim 4mm Assembly
6 2 600/2183 Cylinder Retention Rod 30 1 CR005-026-001 Flywheel Plain
7 2 600/745 Tab Washer 31 1 CR005-027-001 Flywheel Grooved
8 2 2201-5215 Spring Pin 32 1 CR005-028-001 End Cap (Non-Drive)
9 2 2210-2006 Washer 33 1 CR005-028-002 End Cap (Drive)
10 4 2211-0015 Washer 34 2 CR005-029-001 Flywheel Sealing Spacer
11 20 2212-2015 Washer Hardened 35 10 CR005-036-001 Bolt Spacer
12 20 2212-3006 Anti-Vibration Washer 36 2 CR005-039-001 Slot Insert
13 12 2215-0018 Nut 37 2 CR005-040-501 Slot Insert Flange
14 10 2215-0067 Nut 38 2 CR005-044-001 Shim Weight
15 2 2217-9048 Nut Lock Bearing 39 1 CR005-055-001 Toggle Plate
16 2 2222-0119 Capscrew 40 2 CR013-004-501 Rear Slot Support Plate
17 2 2222-0188 Screw 41 2 CR013-005-001 Cylinder Frame Bracket
18 4 2222-0305 Capscrew
19 4 2230-1354 Screw
20 8 2232-1292 Bolt
21 10 2232-8627 Bolt
22 2 2400-7182 Bearing Sleeve
23 4 2436-7213 Belleville Washer
24 2 2450-5003 Ringfeder
25 1 CR005-002-602 Jawstock Assembly
08/01 CR005 CR013 5

CR013-002-602 Issue 01 Toggle Assembly CR013-002-603 Issue 00 Spring Mechanism Assembly
1 2 600/2130 Toggle Plate Retainer 1 1 600/2210 Spring
2 2 CR013-008-001 Pin 2 1 600/2255 Spring Plate
3 1 600/709/1 Dowel 3 2 2201-0152 Pin
4 8 2201-0147 Pin 4 2 2210-0012 Washer
5 38 2212-3005 Disc Lock Washer 5 1 2212-2014 Washer Hardened
6 4 2222-0257 Screw 6 4 2212-3008 Dick Lock Washer
7 6 2230-1223 Screw 7 1 2215-0041 Nut
8 32 2230-1225 Screw 8 1 2215-0141 Locknut
2564-8009 Hydraulic Cylinder 9 2 2217-0001 Nut
9 2
2564-8009A Seal Kit 10 2 2222-0072 Capscrew
10 2 CR005-030-001 Cast Slider Bracket 11 4 2230-1355 Screw
11 6 CR005-031-001 Cast Slider Pad 12 2 2402-2003 Plain Bearing
12 1 CR005-056-001 Toggle Seat 13 1 2402-2004 Female Rod End
Spacer (Adjustment 14 1 CR005-041-001 Jawstock Pin

13 4 CR013-009-001
Cylinder) 15 2 CR005-060-001 Toggle Bracket Pin
14 2 CR013-010-001 Pin 16 1 CR005-043-001 Threaded Bar
15 2 CR013-011-001 Cylinder Toggle Bracket 17 1 CR005-057-501 Fabricated Spring Sling
16 1 CR013-012-001 Toggle Beam - HA Spring Adjusting Mounting
18 1 CR005-058-001
17 4 311/9 Washer Bracket
08/01 CR005 CR013 6

1

1 2 AX866/9/3 Clamp Strip
08/01 CR005 CR013 7

Engine Service Items
CAT Part Terex Pegson
Description Qty
Number Part Number
1R-0751 2481-0053
Fuel Filter
1R-0771 2481-0565
Oil Filter 1R-1808 2481-0566 1
132-7167 2481-0054
Air Filter
6I-2510 2481-0055
08/04 PPHYD 1
6 7 8 10 1 AX871-215-501 Canopy LHS Door
1 AX871-269-001 Door Stay Bracket
1 2 2481-0126 Latch
4Mtr 2155-0001 Side Tube Seal
1 AX871-299-501 Chain Assembly
5 2 2 2301-1006 Hinge
3 1 AX871-214-001 Canopy LHS Nosecone
1
9
5 1 AX871-216-001 Canopy Fixed Top Panel
Cooling Pack Top Mounting

1 AX871-296-001
6 Bracket
1 AX871-297-001 Support Plate

7 3 2301-1007 Roof / Side Door Hinge
1 AX871-217-501 Canopy Lid Assembly
11 8 1 2301-3001 Pul Handle
11 2155-0001 Side Tube Seal
9 1 AX871-227-001 Canopy End Panel
10 1 AX871-250-001 Bulkhead Panel LH
11 1 AX871-208-501 Canopy Base Frame
3 2 PPHYD -10
08/04 PPHYD 2
1 1 AX871-236-501 Clutch Cover Panel (Upper)
2 1 AX871-239-001 Heat Shield Silencer
3 1 AX871-234-001 Clutch Cover Panel (Lower)
4 1 AX871-226-001 Clutch Support Plate
5 1 AX871-275-001 Battery Tray
6 2 AX871-246-001 Battery Clamp
7 4 AX871-280-001 Battery Clamp Bolts
1
6 7 5
08/04 PPHYD 3
4 5a 3b 1 2 3a 3 3c 3b 3d 1 1 AX871-271-001 Bracket
1 AX871-272-001 Bracket
2 90 deg Bracket with Ball
2 2340-2006
Pin
3 2 2563-0011 Gas Spring

3a 4 2340-2010 Gas Spring End Bracket
3b 1 AX871-247 Bracket Lid. Gas Spring
3c 1 AX871-273-001 Bracket
3d 1 AX871-274-001 Bracket
4 1 AX871-290-001 Internal Bulkhead
10a
5 1 AX871-222-501 Pump Mounting Bracket
5a 1 AX871-229 Pad
Fuel Filler Necktube

1 AX871-238-501
Assembly
10 6
1 2481-6035 Fuel Filler Cap
1 2481-6036 Fuel Filler Strainer
1 AX871-262-001 Hose
7
6 2 2530-5003 Hose Clamp
8 1 AX871-211-501 Fuel Tank
7 9 1 AX871-231-501 Fuel Tank Support Bracket
1 AX871-218-501 Canopy Lower Door
10
8 2 2301-1006 Side Door Hinge
10a 2 2481-0127 Latchkit Type 2
9 5
08/04 PPHYD 4
PHF ELEC
2531-5252 1 1a 6 8 1 1 2481-6000 Header Tank - Mild Steel
1a 1 Level Guage
2 1 2481-0246 Service Indicator
3 1 2481-0053 Fuel Filter
4 1 2481-0565 Fuel Filter
5 1 2573-3041 Hydraulic Pump
Engine CAT C9 Tier 3

6 1 2480-0078
ACERT
1 AX888-410-001 FuseBox Bracket

7
1 AX888-411-001 FuseBox Stay
1 AX871-277-001 Electrical Enclosure
8
1 AX871-278-001 Enclosure Lid
3
Dealer Note Item 6

Part 2480-0078 relates to CAT C9 tier III engines holding serial
2 number prefix “MDB”. Prefix “CLJ” relates to tier ii which have been
withdrawn, in event of engine replacement contact Terex Pegson
HBV 7
PHF
4 5 HA: 2500-9079
2531-5057
HR: 2550-9071
08/04 PPHYD 5
2 PPHYD -8 PPHYD -7 1 1 AX871-237-001 Filter Drip Tray
1 2481-6002 Engine Air Pre-Cleaner
2
1 2481-6064 Cap ( Not illustrated)
1 2481-0335 Air Cleaner Group
3 1 2481-0054 Air Filter
1 2481-0055 Air Filter
4 1 AX871-241-001 Header Tank Bracket
5 1 AX871-242-001 Header Tank Bracket
6 1 2481-0566 Oil Filter
3 7 1 AX871-243-001 Valve Mounting Bracket
1 2481-6037 1” M-F Elbow
8 1 2481-6038 1” M-F Ball Valve
1 1 2481-6039 1”BSPT -1” Hose Tail Brass
6 9 1 2530-5007 Pipe Clamp
5 4
08/04 PPHYD 6
42 42b 42p 42e 42f 1 2481-6001 Cooling Pack
42
2 2481-0141 Coolant - 25Litre Drum
42m 42a 1 2481-6055 Fan Motor

42b 1 2481-6071 Fan Plastic C/W Hub
42k 42c 1 2481-6066 Fan Diffuser

42d 1 2481-6072 Bulb Seal
2481-6053 AV Mount
42a 42e 3
2481-6054 AV Mount Bracket
42h
42f 1 2481-6052 Charge Air Cooler
42n 42g 1 2481-6051 Radiator
42h 1 2481-6067 Oil Cooler
42j 42j 1 2481-6068 Silicon Elbow
Fan Motor Mounting

42k 1 2481-6092
Bracket
42c
42g
42m 1 2481-6065 Fan Carrier
1 2481-6061 Fan Guard Top Panel
42d 1 2481-6062 Fan Guard Side Panel A
42n
1 2481-6063 Fan Guard Side Panel B
1 2481-6070 Fan Guard Bottom Panel
42q
1 2481-6056 Frame Top Panel
1 2481-6057 Frame Bottom Panel
42p
1 2481-6058 Frame LH Side Panel
1 2481-6059 Frame RH Side Panel
42q 1 2481-6060 Fan Cowel
08/04 PPHYD 7
Dinex Exhaust Silencer
43 1 2481-6027
System
43
43a 1 2481-6084 Silencer
43b 1 2481-6088 Rain Cap
43c 4 2481-6090 AV Bush
43d 1 2481-6085 Pipe Trurbo to Exhaust
43e 1 2481-6091 Clip
43f 1 2481-6089 Clamp
43f 43b
43d
43e
43a
42c
08/04 PPHYD 8
1 2481-6011 Prefilter Reducer 6”-4”
3
1 1 2530-5002 Hose Clamp 146-168mm
1 2530-5001 Hose Clamp 95-117mm
1 AX888-413-001 Filter to Turbo Intake Pipe
1 2481-6014 Silicon Elbow 50.8 Bore
2
2 2530-5001 Hose Clamp 95-117mm
1 2481-0338 Elbow Cobra Head
Pipe Turbo to CAC Hump
2 2481-6012
Hose
3
8 2530-5003 Hose Clamp 70-92mm
1 AX871-264-001 AAC-Engine Pipe
6 Pipe CAC to Engine Intake
4 2 2481-6013
Hump
4 2530-5003 Hose Clamp 70-92mm
4
4 2530-5004 Hose Clamp 57-79mm
1 AX888-414-001 ATAAC to Engine Pipe
2 1 2 2530-5007 Pipe Clamp
5 1 2530-5006 Pipe Clamp
1 AX888-412-501 Radiator Top Pipe
6
2 2530-5005 Hose Clamp 45-67mm
13 12 10 9
1 AX888-415-501 Radiator Bottom Pipe
7
2 2530-5004 Hose Clamp 57-79mm
1 AX871-786-001 Shunt Hose 1”rad 900 Nominal
8
2 2530-5005 Hose Clamp 45-67mm
6
9 1 AX871-789-001 Hose Engine Oil Drain 1/2”
7 10 1 AX871-631-501 Hose 1”R4x700XSTR

12 1 AX871-601-501 Hose 11/2”R4x760
8
13 1 AX871-600-501 Hose 11/2”R4x300
08/04 PPHYD 9
1 1 AX871-213-501 Oil Reservoir
2 1 2531-1000 Breather
PHF
2531-5252 3 1 AX871-291-501 Hydraulic Oil Header Tank
1 AX871-261-001 Hose 90bore x 100mm
4
2 2530-5003 Hose Clamp 70-92 mm
5 1 2589-2105 Fluid Level / Floatswitch
2 2580-8005 Inspection Door
5 6
2 2 2580-8005-A Seal
7 1 AX871-230-001 Oil Distribution Manifold
3
PHF
2531-5154
08/04 PPHYD 10
1 1 2573-3042 Hydraulic Pump
2 1 AX871-228-001 Bushing
3 1 2481-6008 Pump Coupling Assembly
08/04 PPHYD 11
1 1 AX871-634-501 Hose, Clutch Grease
2 8 2441-0483 Belt, Drive
3 1 2443-1667 Pulley
4 1 2443-8334 Bush, Taperlock
1 Bolt, Hx Hd, 314/ HFO
NI 12 2481-0084
Flywheel
2
3 4
08/04 PPHYD 12
Components Manual
.
2451-1007
Section Description Page

2451-1007
A Ext e rnal Part s 2451-1007 -2
B Int e rnal Re pai r Ki t 2451-1007 -2 & 3
C Ge ne ral Part s 2451-1007 -4
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN , United Kingdom.
05/01 2451-1007 -1
Components Manual
.
2451-1007
Item 3 1 1 2432-2445 Key
4 O-Ring must be greased prior to
installation 1 2451-9012 Uni on Cover Pl at e
2
3 2451-9013 Screws
1 2481-4027 Swi vel Uni on

6
3
1 1 2451-9008 O Ri ng
2# Repai r Ki t Cont ai ni ng ;
3 x Dri ve P l a t e s
2 x Ce nt re P l a t e s
3 2 x O i l Se a l s
4 1 2451-9003
2 x P i s t o n Ri ng
1 x Lo cknut
6a 1 x Lo ckwa s he r
6 x Spri ngs
5 5 1 2451-9006 Back Beari ng

Pi l ot ( Front ) Beari ng Ki t
Cont ai ni ng
6 1 2451-9017 1 x End Pl at e
1 x Beari ng
8 1 x Ci rcl i p
6a 1 2451-9058 Beari ng & Ci rcl i p
7 # + loctite 243
7 12 2481-0029 Mount i ng Bol t
8 8 2481-0084 Mount i ng Bol t
A/B
05/01 2451-1007 -2
Components Manual
.
2451-1007
11
9 1 2451-9051 Ba ck P l a t e
10 12 2451-9052 Ca p Scre w
11 1 2451-9050 P re s s ure P l a t e & P i n
11
10#
Installation Note :-
Reassemble Clutch units in accordance with Transfliud
Maintenance Manuals TF6145-X Appropriate to unit
# + loctite 243 9 Assemble All HFO internal capscrews using Loctite 242
10# BL-Pegson part number 2147-0020
C
05/01 2451-1007 -3
1 1 2451-9170 Friction Disc Kit
2 1 2451-9171 Bearing & Seal Kit
3 1 2451-9172 End Plate Kit
4 1 2451-9173 Complete Rebuild Kit
5 1 2451-9174 Shaft Kit
6 5 2451-9175 Outer Seal Kit
7 5 2451-9176 Speed Pickup- 3/8” W/Deutsch
8 5 2451-9177 Pressure Tranducer W/Deutsch
9 5 2451-9178 Coil - 24v DC W/Deutsch
10 5 2451-9179 Proportional Valve - Direct ACT
11 5 2451-9180 Solenoid Valve
3 2451-9181 Basic2 Master Unit - Special
3 2451-9182 Advanced 3 - Display Unit
1 2451-9183 Basic2 - Custom Harness 30ft
5 2451-9184 Accumulator Assembly - HPTO12
1 AX871PTOKIT PTO Kit
11/09 2451-1007 1
Components Manual
.
Terex Overband Separator
Part Number
Plant
A Cent re Pol e A Twi n Pol e B C
Seperat or Seperat or Magnet Chai n Magnet Chai n
C Qty 1 2 2
Met rot rak TXT04000100 TXT04000107 AX815-288-501 AX818-301-501

A
XA400 & XR 400
AX871-301-601 AX871-302-601
XA470 & XR470 TXT04000101 TXT04000104
B 1100x800 Premi ert rak
Left Hand Dri ve
AX842/46/1 AX842/46/2
1100x800 Premi ert rak
Ri ght Hand Dri ve
TXT04000102 TXT04000105
428 Trakpact or
AX818/62/1 AX818/62/2
4242SR TXT04000101 TXT04000104
1412 Trakpact or & 1412UP TXT04000103 TXT04000106 2320-9009 2320-9008
Terex Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN , United Kingdom.
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651 07/01 TXT - 1
E-mail :- [email protected] Website:- www.terexpegson.com
Copyright © 2007 Terex Pegson Ltd . All Rights Reserved
Components Manual .
T XT 04000101
15 Item Qty T XT 04000100
T XT 04000102
T XT 04000103 Description
1 1 400001 400023 400032 Frame Dri ve Si de

16
2 1 400002 400024 400033 Frame Non Dri ve Si de
3 1 400003 400025 400034 Magnet
2 4 1 400004 Mot or
5 1 400005 Dri ve Pul l ey
1 6 1 400006 Non Dri ve Pul l ey
7 4 400007 Beari ng
3
8 3 400008 Beari ng Cap
9 9 2 400009 Beari ng Backi ng Pl at e

7 10 2 400010 Beari ng Take-up Pl at e
8
6 11 2 400011 Beari ng Spacer Pl at e
21 14
4 11 12 1 400012 400026 400035 Si de Pl at e Dri ve Si de
10
13 1 400013 400027 400036 Si de Pl at e non Dri ve Si de
13 14 2 400014 400028 400037 Inner Guard

5 15 1 400015 400029 400038 Top Pl at e non Dri ve Si de
16 1 400016 400030 400039 Top Pl at e Dri ve Si de
22 20 19 12 17 1 400017 400031 400040 Be l t
17 18 Non Spares It em Eyebol t
19 1 400019 Coupl i ng
20 1 400020 Mot or Mount i ng Pl at e
21 1 400021 Locat i on Pl at e
22 1 400022 Mot or Coupl i ng Guard
07/01 TXT - 2
Components Manual .
T XT 04000104
Item Qty T XT 04000107 T XT 04000106 Description
T XT 04000105
15 1 1 400041 400044 400047 Frame Dri ve Si de
2 1 400042 400045 400048 Frame Non Dri ve Si de

16
3 1 400043 400046 400049 Magnet
4 1 400004 Mot or
2 5 1 400005 Dri ve Pul l ey
6 1 400006 Non Dri ve Pul l ey
1 7 4 400007 Beari ng
8 3 400008 Beari ng Cap

3
9 2 400009 Beari ng Backi ng Pl at e
9 10 2 400010 Beari ng Take-up Pl at e

7 11 2 400011 Beari ng Spacer Pl at e
8
6 12 1 400012 400026 400035 Si de Pl at e Dri ve Si de
21 14
4 11 13 1 400013 400027 400036 Si de Pl at e non Dri ve Si de
10
14 2 400050 400051 400052 Inner Guard
13 15 1 400015 400029 400038 Top Pl at e non Dri ve Si de

5 16 1 400016 400030 400039 Top Pl at e Dri ve Si de
17 1 400017 400031 400040 Be l t
22 20 19 12 18 Non Spares It em Eyebol t
17 19 1 400019 Coupl i ng
20 1 400020 Mot or Mount i ng Pl at e
21 1 400021 Locat i on Pl at e
22 1 400022 Mot or Coupl i ng Guard
07/01 TXT - 3
Components Manual
.
BG: Празна страница CZ: Prázdná Strana

DE: Leere Seite DK: Tom side
EE: Tühi lehekülg EN: Blank Page
ES: Página en Blanco FI: Tyhjä sivu
FR: Page Blanche GR: Κενή σελίδα
HU: Hiány Oldal IT: Pagina Vuota
LT: X Puslapis LV: Tukša lappuse
MT: X Pagna NL: De Lege Pagina
PL: Strona pusta PT: Página Vazia
RO: Pagină goală SE: Tom sida
SK: X Strana SI: X Stran
07/01 TXT - 4
Control Panel MK8 16_CAN_Mk8
1 1 2686-9038 Umbilical SYS Extn Cable
1 2686-0043 Transmiter ROW
2
1 2686-0044 Transmiter UK/EU
1 2683-2154 Text Display
3 (A10)
5 6 7 1 AX871-879-001 TDM Enclosure
2 4
4 1 2683-2149 Key
8 1 2481-0274 Orange Lamp
5 (H10)
9 11 1 2481-0275 Bulb
10
1 2481-0274 Orange Lamp
6 (H11)
1 2481-0275 Bulb
1 2481-0278 Red Lamp
3 7(H12)
1 2481-0275 Bulb
1
8 (H13) 1 2481-6007 Fuel Guage
1 2481-0283 Ignition Switch
9 (S10)
1 2481-0110 Ignition Key
1 2481-0286 Engine Switch Connector
10
5 2481-0402 Service Tool Pins
(X50)
1 2481-0401 Service Tool Cover
11 2POS Stayput
1 2683-2103
(S11) Sw+Latch(Compl-Switch)
16_CAN_MK8
08/04 400ELEC 1
12 13 101 12 Dump Load Module 24V
1 2683-2156
(G10) DC
13 1 2686-9008 Antenna
14 1 2686-9034 Reciever & Cable
14
14a 4 TBA Antivibration Mounts
15 1 2683-2162 PLC Conector 55way
16
1 2683-2253 CR0020PLC
(A11)
Teleradio Basic Installation

101 1 2686-0052
Kit
15
16 Plant Cables 16_CAN_MK8

1 2644-1012 Plant RHS Loom - Hawk
1 2644-1014 Plant LHS Loom - Hawk
1 2683-2201 Cable ( 06-029)
Dump Coil to Relay Cable
1 2683-2200
(06-025)
1 2644-1013 RHS Cabinet Loom - Hawk
1 2644-1015 LHS Cabinet Loom - Hawk
08/04 400ELEC 2
17 (Q11 &
2 2684-0006 Circuit Breaker 1A
Q13)
18 (Q17) 1 2683-2180 Circuit Breaker 2A 1 Pole

20 17 21 17 27 19 20 18 26
20.(Q10&
2 2683-2178 Circuit Breaker 6A 1 Pole
Q16)
21 (Q12) 1 2683-2336 Circuit Breaker 10A
22 (K10) 1 2683-2114 Powerinput / EMStop Relay
23 (K11) 1 2683-2155 ES/IMP Door Relay
10AMP 8 Pin 2 Pole Mini

24 (K12) 1 2683-2107
Relay 24V DC
24a 1 2683-2107a Base Unit

24 25 (K13,14
3 2683-2337 14 Pin Relay
& K15)
25
25a 3 2683-2337a 14 Pin Relay Base
26 1 2683-2342 Capacitor & Resistor Kit
27 (Q14) 1 2683-2364 Circuit Breaker 1 Pole 4A
22 23
24a 25a
08/04 400ELEC 3
29a
28
Plant Emergency Stop
27 4 2685-0001
28a Switch
29b 27 28 1 2683-2343 Operators Station
28b
28a Green Push Button
1 2683-2117
(S20) Complete
28b
29c 1 2683-2118 Red Push Button Complete
(S21)
Button for Feeder Speed

29a 1 2683-2113
Control
29b
1 2683-2109 Feeder Speed Control
31 (R12)
27 29c 0 N/A
27 30
30 Audible Warning Unit 24v
1 2683-2110
(H15) DC
1 2683-2338 Beacon
31
(H14)
1 2683-2339 Spacer for Beacon
1 2366-0400 Speed Sensor Assy

32
33 1 2683-2151 Cable for Speed Sensor
33 32
34 34 33 4 2550-9075 Connectors- Hirschmann
34 4 2550-9072 Connectors - AMP Junior
HBV :- AX871-444-601 & 2550-9071
08/04 400ELEC 4
35 2 2481-0967 Battery 153-5700
1 2481-0128 Battery Isolator Switch
36(S1) 1 AX871-260-601 Isolator Knob
43
39 39 41 42 39 1 2481-0366 Isolator Switch Lock Plt
37 1 2481-6005 Starter Motor
38 (K1) 1 2481-0270 SMMS Relay
39 (Q3,Q4 &
3 2481-6019 Circuit Breaker
Q5)
40 40 (K2) 1 2481-0090 C9 Engine Start Relay
40a 40a 1 2481-0288 Relay Base
41 (Q1) 1 2481-6020 Circuit Breaker
46
36 42 (Q2) 1 2481-6021 Circuit Breaker
38 43 1 2481-6022 Maintenance Reset Switch
44 1 2481-6023 Powerpost
45 1 2481-6006 Fuel Sender
39 46 1 2589-2105 Fluid Level/Floatswitch

45
47 1 2481-6024 Coolant Level Switch
41
42 44 43
47
37
35
08/04 400ELEC 5
Powerpack Cables Plant Multy Core Cables Wiring Diagram 16_CAN MK8
1 2632-2001 Cable - HFO Clutch Valve W12 1 2632-1016 Cable W12
Cable - HFO Clutch W14 1 2632-1017 Cable W14

1 2632-2002
Pressure Switch W15 1 2632-1018 Cable W15
2 2632-2003 Cable - PVEA W16 1 2632-1019 Cable W16
2 2632-2004 Cable - PVEO W17 1 2632-1020 Cable W17
Cable - Alternator -ve to W22 1 2632-1021 Cable W22

1 2632-2005
Starter -ve W23 1 2632-1022 Cable W23
Cable - Battery +ve to Bat- W24 1 2632-1023 Cable W24

1 2632-2006
tery Discountect Switch W25 1 2632-1024 Cable W25
Cable - Battery Discountect W26 1 2632-1025 Cable W25

1 2632-2007
Switch to Starter B+ W27 1 2632-1026 Cable W26
1 2632-2008 Cable - Battery to Battery W28 1 2632-1027 Cable W28
Cable - Battery -ve to W29 1 2632-1028 Cable W29

1 2632-2009
Starter -ve W30 1 2632-1029 Cable W30
1 2632-2010 Cable - CB1 to Inlet Heater W31 1 2632-1030 Cable W31
Cable - CB2 to Alternator

1 2632-2011
+ve
Cable - Connecting Post to

1 2632-2012
CB1
Cable - Connecting Post to

1 2632-2013
CB2
Cable - Starter B + to
1 2632-2014
Connecting Post
Loom Engine to Control

1 2644-100
Box
08/04 400ELEC 6
Control Panel MK2 20_Hawk_Mk3
1 1 2686-9038 Umbilical SYS Extn Cable
1 2686-0043 Transmiter ROW
2
1 2686-0044 Transmiter UK/EU
1 2683-2154 Text Display
3 (A10)
5 6 7 1 AX871-879-001 TDM Enclosure
2 4
4 1 2683-2149 Key
8 1 2481-0274 Orange Lamp
5 (H10)
9 11 1 2481-0275 Bulb
10
1 2481-0274 Orange Lamp
6 (H11)
1 2481-0275 Bulb
1 2481-0278 Red Lamp
3 7(H12)
1 2481-0275 Bulb
1
8 (H13) 1 2481-6007 Fuel Guage
1 2481-0283 Ignition Switch
9 (S10)
1 2481-0110 Ignition Key
1 2481-0286 Engine Switch Connector
10
5 2481-0402 Service Tool Pins
(X50)
1 2481-0401 Service Tool Cover
11 2POS Stayput
1 2683-2103
(S11) Sw+Latch(Compl-Switch)
20_HAWK_MK3
08/02 400SELEC 1
12 13 101 12 Dump Load Module 24V
1 2683-2156
(G10) DC
13 1 2686-9008 Antenna
14 1 2686-9034 Reciever & Cable
14
14a 4 TBA Antivibration Mounts
15 1 2683-2162 PLC Conector 55way
16
1 2683-2253 CR0020PLC
(A11)
Teleradio Basic Installation

101 1 2686-0052
Kit
15
16 Plant Cables 20_HAWK_MK3

1 2644-1012 Plant RHS Loom - Hawk
1 2644-1014 Plant LHS Loom - Hawk
1 2683-2201 Cable ( 06-029)
Dump Coil to Relay Cable
1 2683-2200
(06-025)
1 2644-1013 RHS Cabinet Loom - Hawk
1 2644-1015 LHS Cabinet Loom - Hawk
08/02 400SELEC 2
17 (Q11 &
2 2684-0006 Circuit Breaker 1A
Q13)
20.(Q10&
20 17 21 17 27 19 20 18 26 2 2683-2178 Circuit Breaker 6A 1 Pole
Q16)
21 (Q12) 1 2683-2336 Circuit Breaker 10A
22 (K10) 1 2683-2114 Powerinput / EMStop Relay
23 (K11) 1 2683-2155 ES/IMP Door Relay
10AMP 8 Pin 2 Pole Mini

24 (K12) 1 2683-2107
Relay 24V DC
24a 1 2683-2107a Base Unit

25 (K13,14
3 2683-2337 14 Pin Relay
24 & K15)
25a 3 2683-2337a 14 Pin Relay Base
25
26 1 2683-2342 Capacitor & Resistor Kit
27 (Q14) 1 2683-2364 Circuit Breaker 1 Pole 4A
22 23
24a 25a
08/02 400SELEC 3
29a
28
Plant Emergency Stop
27 4 2685-0001
28a Switch
29b 27 28 1 2683-2343 Operators Station
28b
28a Green Push Button
1 2683-2117
(S20) Complete
28b
29c 1 2683-2118 Red Push Button Complete
(S21)
Button for Feeder Speed

29a 1 2683-2113
Control
29b
1 2683-2109 Feeder Speed Control
31 (R12)
27 29c 0 N/A
27 30
30 Audible Warning Unit 24v
1 2683-2110
(H15) DC
1 2683-2338 Beacon
31
(H14)
1 2683-2339 Spacer for Beacon
1 2366-0400 Speed Sensor Assy

32
33 1 2683-2151 Cable for Speed Sensor
33 32
34 34 33 4 2550-9075 Connectors- Hirschmann
34 4 2550-9072 Connectors - AMP Junior
HBV :- AX871-444-601 & 2550-9071
08/02 400SELEC 4
35 2 2481-0967 Battery 153-5700
1 2481-0128 Battery Isolator Switch
1 AX871-260-601 Isolator Knob
43 36(S1)
39 39 41 42 39
1 2481-0366 Isolator Switch Lock Plt
37 1 2481-6005 Starter Motor

38 (K1) 1 2481-0270 SMMS Relay
39 (Q3,Q4 &
40 3 2481-6019 Circuit Breaker
Q5)
40a 40 (K2) 1 2481-0090 C9 Engine Start Relay

40a 1 2481-0288 Relay Base
46
43 1 2481-6022 Maintenance Reset Switch
44 1 2481-6023 Powerpost
39 45 1 2481-6006 Fuel Sender

45
46 1 2589-2105 Fluid Level/Floatswitch
41 47 1 2481-6024 Coolant Level Switch
42 44 43
47
37
35
08/02 400SELEC 5
08/02 400SELEC 6
Components Manual XA400 , XR400, AX470 & XR470
AX871-444 -601 2550-9071 & 2550-9079
“NO” Danfoss Bank Valves

TEREX-Pegson Ltd. recommend any repair to the
Bank valve is performed by Danfoss approved
service centre who maintain the necessary clean
operational environment and specialist tooling.
Before removal, both the Bank Valve & the
surrounding areas must be cleaned and hoses /
pipe end blanked off to prevent contamination.
For customers operating in remote areas a range

of components are available from Terex-Pegson
Ltd. through the local dealer. Each segment of a
bank valve is identified through a simple Alpha
Numeric grid system as illustrated.
07/02 HBV - 1
Aa, Ba, Ca
A2 A3 A4 A5
A6 A7
B1 B2 B3 B4 B5 B6 B7 B8
G
2 H C2 C3 C4 C5 C6 C7
Bb
AX871-444-601
07/02 HBV - 2
Valve Assembly A B C
Valve Section
Item Q ty Part Number Description / Notes Part No Aa Seals Part No Ba Seals Spool Part No Ca Seals
1 1 AX871-425-601 Val ve Cove r As s e mbl y B1 - 1x B1Ba - 1x

1:- Pump Side N/A N/A N/A N/A N/A
2550-8002 2550-9034
Proport i onal Val ve (PVG32-6) A2 - 1x B2 - 1x B2Bb - 1x
1 AX871-444-601 2 :- T rack RH A2Aa - 1x 2550-9019
As s e mbl y A3 - 1x 2550-9023
2 A3Aa - 1x
2550-6015 B2Ba - 1x
1 2550-9070 PVG32-6 Val ve 3 :-Feeder 2550-9017 B3 - 1x B3Bb - 1x C2 - 1X C2Ca - 1X
2550-6008 B3Ba - 1x 2550-9027 C3 - 1X C3Ca - 1X
B4Ba - 1x
4:-Dirt C4 - 1X C4Ca - 1X
A4 - 1x A4Aa - 1x B5Ba - 1x B4Bb - 1x
Conveyor B4 - 1x C5 - 1X C5Ca - 1X
A5 - 1x A5Aa - 1x B6Ba - 1x B5Bb - 1x
Motor B4 - 1x C6 - 1x C6Ca - 1x
B7Ba - 1x B6Bb - 1x
5:-Dirt 2550-6006 2550-9017 B6 - 1x B7Bb - 1x 2550-6010 2550-9018
Conveyor Fold B7 - 1x 2550-9025
6:- Hopper Fold A6 - 1x 2550-6008
A6Aa - 1x 2550-9030
Side A7 - 1x A7Aa - 1x
7:- Hopper Fold
R ear 2550-6010 2550-9018
B7 - 1x B7Ba - 1x
8 :- End N/A N/A N/A N/A N/A
2550-8003 2550-9035
F-6x
F :- Handle N/A
2550-9032
G :- Bolt Kit &
G :- 1 x 2550-9066
Seals
H :- T est Point H - 1 x 2553-2013
07/02 HBV - 3
Aa, Ba, Ca
A B C
Valve Section
A5 Part No Aa Seals Part No Ba Seals Spool Part No Ca Seals
A3 A4
B1 - 1x B1Ba - 1x
A2 1:- Pump Side N/A N/A N/A N/A N/A
2550-8002 2550-9034
B2 - 1x B2Bb - 1x
2 :- T rack LH A2 - 1x 2550-9019 B2Ba - 1x 2550-9023 C2 - 1X C2Ca - 1X
A3 - 1x A2Aa - 1x
B3Ba - 1x C3 - 1X C3Ca - 1X
B6 3 :- Product 2550-6015 A3Aa - 1x B3Bb - 1x
B3 - 1x B4Ba - 1x C4 - 1X C4Ca - 1X
B5 Conveyor A4Aa - 1x 2550-9055
B4 - 1x B5Ba - 1x C5 - 1X C5Ca - 1X
A5Aa - 1x
B4 B4 - 1x B4Bb - 1x
B3 4:-Intensifier A4 - 1x
B1 2550-9029
B2 C5 A5 - 1x 2550-9017 2550-9025 B5Bb - 1x 2550-6010 2550-9018
5:-Product 2550-6006 2550-6008
C4 Conveyor Hoist 2550-9052
C3 B7 - 1x B7Ba - 1x
G 6 :- End N/A N/A N/A N/A N/A
C2 2550-8003 2550-9035
F-4x
F :- Handle N/A
2550-9032
G :- Bolt Kit &
G :- 1 x 2550-9037
Seals
H
H :- T est Point H - 1 x 2553-2013
Bb F Dealer Note Item 4

Variation between 2550-9071 & 2550-9079 is Lsa & Lsb ratings of
intensifier module for HA & HR crusher variants refer to appropriate
plant schematic diagram
2550-9071 & 2550-9079

07/02 HBV - 4
1 1 2910-0002 Jig Assembly PVG Valve
11/09 HBV 5
Components Manual
.
Plant Hydraulic Filters
A
Section De scription Page
A Suct i on Fi l t e r PHF-2
B B Re t urn Fi l t e r PHF-3
C P re s s ure Fi l t e r PHF-4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651 06/02 PHF - 1
E-mail :- [email protected] Website:- www.terex-pegson.com
Components Manual
.
2531-5154 Item Qty Part Number Description
2531-5154
4 2531-5154
1 1 2531-5154 Suct i on Fi l t e r
2
2 1 2538-0054 Indi cat or
3 1 2531-5150 El e me nt & "O" Ri ng
4 1 2580-8010 "O" Ri ng
1
5 1 2520-8002 Fl ange & Adapt or
3 5
2531-5155
2531-5155 1 1 2531-5155 Suct i on Fi l t e r

4 2531-5156
2 1 2538-0054 Indi cat or
3 1 2531-5150 El e me nt & "O" Ri ng

2
4 1 2531-5155 A Gas ke t
2531-5156 2531-5155
5 1 2520-8002 Fl ange & Adapt or
1 2531-5156
3 5 1 1 2531-5156 Suct i on Fi l t e r
2 1 2538-0054 Indi cat or
3 1 2531-5157 El e me nt & "O" Ri ng
4 1 2580-8012 "O" Ri ng
5 1 2520-6038 A da pt o r
A
06/02 PHF - 2
Components Manual.
2579-0009 Item Qty Part Number Description
2579-0009
5 1 1 2579-0009 Re t urn Fi l t e r
1
2579-0009 2 1 2538-0053 Indi cat or
2531-5060
2531-5252 3 1 2531-5151 El e me nt & "O " Ri ng
4 1 2580-8007 "O " Ri ng

2
5 1 Fi t t i ngs Ki t
2531-5060
2531-5060
4 1 1 2531-5060 Re t urn Fi l t e r
1
2 1 2538-0053 Indi cat or
5 3 1 2531-5151 El e me nt & "O " Ri ng

3
4 1 2580-8007 "O " Ri ng
2531-5252
2531-5252
1 1 1 2531-5252 Re t urn Fi l t e r
2 1 2538-0053 Indi cat or

5
3 1 2531-5253 El e me nt & "O " Ri ng
4 1 2580-8007 "O " Ri ng
B
06/02 PHF - 3
Components Manual
.
2531-5057
4
1 2 2531-5057 Pre s s ure Fi l t e r
2531-5057
2 1 2538-7100 Indi cat or
1 3 1 2531-5152 El e me nt & "O" Ri ng
4 1 2531-5057A Fi t t i ngs Ki t
5 NI 1 2580-8011 "O" Ri ng Ki t
C
06/02 PHF - 4
Strickland :- 100484-182417 & 182418 + Trackline :- VZ2171B , VZ2171CT50, DUX /Vtrack :- VF175S0N00001/2 &
VZ2171F55 & VZ2231 VF175SON00003-4
0XXXXXXX-XZ
08/01 T 1
1a 3a 4a 4
3 6
5
2

182418 + VZ2171B VZ2171CT50 VZ2171F55 VZ2231 VF175S0N00001/2 VF75SON0003-4
2 2372-0076 2372-1037 2372-1170 2372-1174 2372-1155 2372-2021 2372-2004 GearBox
1 4 2372-0088 2372-1059 TBA 2372-2031 TBA Drain Plug
4 2372-1060 TBA Washer
40 2372-0077 48 2372-1040 52 2372-1040 48 2372-1178 48 2372-1040 48 2372-2005 48 2372-2005 Bolt
1a
N/A 48 2372-1090 52 2372-1090 48 2372-1090 48 2372-1090 48 2372-2002 48 2372-2002 Washer
2372-0086 2372-1039 2372-1171 2372-1175 2372-1164 2372-0086 2372-0086 Hydraulic Motor
2 2
2372-0119 O Ring
3 2 2372-0080 2372-1132 2372-1172 2372-1176 2372-1156 2372-2022 2372-2006 Sprocket
40 2372-0081 48 2372-1043 48 2372-1043 48 2372-1177 48 2372-1043 48 2372-2005 48 2372-2005 Bolt
3a
N/A 48 2372-1090 48 2372-1090 48 2372-1090 48 2372-1090 48 2372-2002 48 2372-2002 Washer
2550-9003 N/A 2 2372-2023 2 2372-2007 Motion Control Valve
4 2
2550-9003-A N/A Seal Kit
4a 8 2222-0188 N/A 8 2372-2008 8 2372-2008 Mounting Screw
2550-9092 N/A Transfer Plate
5 2
2550-9004-A N/A Seal Kit
2 AX818TRAKS04 Stand Off Pipe
6 2 2372-0078 2372-1014 TBA Adaptor
2 2372-0079 2372-1012 TBA Bonded Seal
08/01 T 2
Strickland 100484-182417 Strickland 182418 +
Trackline VZ2171B , VZ2171CT50, ZV2171F55 & VZ2231
7 7
DUX/VTrack
8 9 8 9
10
11 13 14 9 11 13 14
12 12

7 2 2372-0064 2372-1144 2372-2024 2372-2009 Idler
8 2 2372-0065 2372-1145 2372-2025 Yoke
2372-2010
9 2 2372-0084 2372-1146 2372-2026 Recoil
10 N/A 2 2372-1064 2 2372-1064 2 2372-1064 2 2372-1064 2 2372-2013 2 2372-2013 Tensioner
11 2 AX818TRAKS02 2372-1024 2372-2016 Greaser for Tensioner
12 2 AX818TRAKS03 2372-1025 2372-2028 Gasket for Tensioner
13 1 AX818TRAKS01 Grease Adaptor
14 2 2372-0085 2372-1065 2372-2027 Seal Kit
08/01 T 3
19
18
15
16
19a
16 17

15 110 2372-0033 108 2372-1047 108 2372-1047 108 2372-1047 108 2372-1047 110 2372-2018 110 2372-2018 Track Shoe
440 2372-0034 432 2372-1048 432 2372-1048 432 2372-1048 432 2372-1048 440 2372-2019 440 2372-2019 Bolt
16
440 2372-0035 432 2372-1049 432 2372-1049 432 2372-1049 432 2372-1049 440 2372-2020 440 2372-2020 Nut
17 1 2372-0037 2372-1056 2372-2029 Repair Link Kit
18 1 2372-0036 2372-1046 2372-2030 Master Pin
19 18 2372-0027 2372-1052 2372-2001 Roller
72 2372-0018 2372-1053 2372-2003 Bolt
19a
72 2372-0019 2372-1054 2372-2002 Washer
20NI 2 2372-0032 2372-1109 2372-2017 Track Chain
Item Torque
1a 687Nm (507lbs ft) 475Nm 475Nm 597Nm
3a 615Nm (454lbs ft) 245Nm 245Nm 597Nm
16 575Nm (424lbs ft) 400Nm 400Nm 400Nm
19a 314Nm (232lbs ft) 245Nm 245Nm 506Nm
08/01 T 4
AX871-083
AX871-567-501
AX871-566-601
AX871-060-601
AX871-084-601
AX871-005-601
AX871-474-601 AX871-727-601
08/03 PC 1
AX871-060-601 2 1 1 AX871-064-501 Feed Boot Side
2 1 AX871-064-502 Feed Boot Side
1 3 2 AX871-141-501 Clamp Strip - Feed Boot Side
14
4 2 AX871-142-501 Clamp Strip - Feed Boot Side
10 13 5 2 AX871-143-501 Clamp Strip - Feed Boot Side

6 1 AX871-144-501 Clamp Strip - Feed Boot Side
11 7 2 AX871-399-001 Skirt Rubber
5 8 1 AX871-400-001 Skirt Rubber
12 9 1 AX871-432-001 Wear Plate
10 1 AX871-432-002 Wear Plate
6 11 1 AX871-716-501 Feed Boot Rear Door Plate
12 1 AX871-717-501 Feed Boot Rear Plate
4 15 16
13 1 AX871-721-001 Guard Feed Boot RH
8 9 7 14 1 AX871-721-002 Guard Feed Boot LH
3 15 4 AX607/513/3 Impact Bar
16 3 AX815/115/01 Impact Bar
1 2495-3013 Trough Set B/Plate Mtd RC
2 2489-1065 Impact Wing Roller
17 2 2489-300 U Clamp Wing Roller
2 2232-1072 Bolt Hex
18 1 2489-1066 Centre Roller

17
18 2 2421-0011SN Pillow Block Bearing
19 1 AX815/172 Tail Drum - Ptrak1165
19
08/03 PC 2
AX871-474-601 AX871-474-601
1 1 AX871-475-501 Guard Fab Tail Drum
2 2 1 AX871-475-502 Guard Fab Tail Drum
3 1 AX871-476-501 Guard Mid Section
3
AX871-727-601
4 1 AX871-724-501 Plough Fab
5 2 AX871-725-001 Plough Clamp
6 1 AX871-726-001 Plough Scraper
AX871-727-601
5 6
08/03 PC 3
16 1 1 AX871-027-501 Main Frame Fab Product Conv
10 14 15 2 1 AX871-728-002 Belt Guard Plate
3 1 AX871-728-001 Belt Guard Plate
4 1 AX871-118-501 Nip Guard Prod Cov Return
5 2 AX871-119-501 Support Bracket
6 2 AX871-125-001 Clamp Strip
8 9
18
10 1 AX871-551-001 Skirt Rubber
6 7 NI 1 AX871-584-001 Skirt Rubber
12
11 1 2495-1130A Idler
11 2495-3009 Trough Set B/plate Mtd
17
22 2489-1052 Wing Roller
12 22 2489-3004 U Clamp Wing Roller
5 22 2232-1072 Bolt Hex
13
11 2489-1056 Centre Roller
13 3 2495-3003 Return Roller
4 14 1 AX871-578-001 Clamp - Anti Rollback
1 AX871-572-001 Shedder Plate
15 2 AX871-878-001 Shedder Plate Backing Strip
11 1 AX871-887-501 Shedder Plate Support Brkt
1 AX892-159-501 Deflector Fab
1 AX892-165-001 Clamp Plate
16
3 2230-1155 Screw Hex
17 2 AX871-371-001 Thrust Pad
1
2 3
08/03 PC 4
21 24 23 20 6 AX872/52/1 Clamp Strip

21 1 AX871-583-001 Skirt Rubber
NI 1 AX871-582-001 Skirt Rubber
Removable X Mbr-Prod
22 1 AX871-089-501
Conv
20 23 2 AX872/52/5 Clamp Strip
22 Nip Guard - Product Conv

24 1 AX871-120-501
Return
25 4 AX871-420-001 Collar
19
26 2 AX872/112/1 Pin
27 1 2360-0053/24.0 Conv Belt
13
25
26
12
27
08/03 PC 5
AX871-567-501 1 1 AX871-567-501 Hoop - Canvas Cover
2 1 AX871-566-601 Canvas Wind Cover
Wire Hook for Canvas

1 3 20 AX846/82
Cover
AX871-566-601
08/03 PC 6
AX871-084-601 2 1 1 AX815/117 Head Drum Main Conveyor
2 2 2421-0014SN Bearing
15
4 1 2432-2235 Key
18 5 1 2450-5505 Shrink Disc
6 1 AX872/56/1 Torque Arm
7 1 AX872/105/2 Coupling Guard RH
16 17 9 1
8 1 AX815/54/1 Telescoper Unit LH
5 4 3
AX892-143-601 Nip Guard-Rpod Conv
9 9 AX871-126-501
Head Drum
10 10 1 AX815/54/1X Telescoper Unit RH
7
AX871-083
6
Support Frame Head
11 1 AX871-088-502
Scraper/Spray
Dust Suppresion Spray Bar

1 AX871-083-001K
12 Kit
4 2540-0006 Nozzle Dust Soppression

8 13 1 AX871-082-501 Spray Bar Support
13
Support Frame Head
14 1 AX871-088-501
Scraper/Spray
14 AX871-084-601
11 15 2 AX607/3/46 Tensioning Element Special
16 1 AX871-085-501 Head Drum Scraper Frame
12 17 1 AX789/24/2 Scraper Clamp Strip
18 1 AX789/24/4 Scraper Blade (10mm thk)
AX871-083 18 1 AX871-581-001 Scraper Blade (25mm thk)
08/03 PC 7
08/03 PC 8
XA XR 400 <QM032500 AX871DIRTCON
>QM032500 AX888DIRTCON
XA XR 400S AX892DIRTCON
XA XR 400 AX871DIRTCON :- AX871-510-601
AX888DIRTCON :- AX871-764-601
XA XR 400S AX892DIRTCON :- AX892-090-601
XA XR 400 AX871DIRTCON :- AX871-462-601

AX871-482-601
AX888DIRTCON :- AX871-462-601
XA XR 400S AX892DIRTCON :- AX892-128-601
DC 08/03 1
AX871DIRTCON :AX871-006-601 5 4 6 Item Qty Part Number Description
AX871 AX888 AX892
1 1 AX871-491-501 Dirt Conveyor Support RH
3 2 2 AX871-501-001 Clamp
2 AX871-595-501 Feed Boot Pivot Bracket
2 2 2232-1208 Bolt Hex
3
1 2 2217-0007 Nut Philidas
7 4 2 AX871-499-501 Support Strut

5 2 AX871-559-501 Pin for Strut
AX888DIRTCON :AX871-006-601 5 4 6
2 2232-1357 Bolt Hex
6 2 2210-0023 Washer Bright
3 2 AX871-478-008 AX871-832-001 Link Pin DC
8
2 2215-0014 2217-0007 Nut
2 7
2 2232-1204 Bolt Hex
N/A
1
8 1 N/A AX871-744-501 Cover Tail Drum
7
AX892DIRTCON :AX892-128-601 5 4 6
12 10 2 AX871-824-001 Skirt Clamp Small
10 11 2 AX871-822-501 Skirt Fab Small
13
12 2 N/A AX871-823-001 Skirt Clamp Large
3 13 2 AX871-821-501 Skirt Fab Large
14
8 14 2 AX871-825-001 Skirt Rubber
2
1 11
7
DC 08/03 2
AX871DIRTCON :AX871-006-601 Item Qty Part Number Description
AX871 AX888 AX892
24 20 20 1 AX871-490-501 AX871-757-501 Dirt Conv Support Brkt LH

21 2 2232-1351 Bolt Hex
21 2 2217-0011 Nut Phillidas
22
23 1 AX871-596-001 M20 Stop Bar
2 2215-0018 Nut Hex
22
25 2 2211-0012 Washer Spr
26
23 1 AX871-503-001 Pin
31
24 1 AX871-502-001 Pin
28 29 25 2 2489-1078 Wing Roller
2 AX871-479-001 N/A Wing Roller Support
26
AX888DIRTCON :AX871-006-601 AX892DIRTCON :AX892-128-601 2 AX871-598-001 Wing Roller Nip Guard
2 AX871-749-001 Polyuerthane Wear Block
27 N/A
24 20 2 AX871-753-501 Mtg Brkt Wear Block
21
1 AX871-597-501 AX871-755-501 Nip Guard Return Roller
28
1 N/A AX871-754-001 Roller Support
22
29 1 AX607/658/3 Return Idler
30 1 AX871-713-001 Belt Support
23 N/A
32 31 1 AX871-593-501 Tie Bar
27 32 1 N/A AX871-756-501 Tail Cover
28 29
DC 08/03 3
AX871DIRTCON :AX871-006-601 Item Qty Part Number Description
AX871 AX888 AX892
38 33 1 AX789/13 Conveyor Drum

34 1 AX871-466-001 Tail Back Plate
34 35 2 AX871-492-501 Tail Tensioner
36 1 AX871-465-501 Tail Drum Carrier RH
39 40
35 37 1 AX871-463-501 Tail Side Pivot RH
Dealer Note :- Part is drawing issue sensitive plants using part AX871-478-008
38 1 requre tray to drawing AX871-475-501 issue 01
36 37
AX871-478-501 Tail Tray
41 39 1 AX871-480-001 Tail Tray Support
40 1 AX871-463-502 Tail Side Pivot LH
33 41 2 2421-0010SN Pillar Block Bearing
42 44 45 43 42 1 AX871-468-501 AX871-752-501 Tail Plough Fab
AX888DIRTCON :AX871-006-601 &
43 1 AX871-465-502 Tail Drum Carrier LH
AX892DIRTCON :AX892-128-601
44 1 AX871-471-001 AX871-591-001 Polyurethane Tail Scraper
38 45 2 AX871-472-001 Tail Plough Clamp
34
39 40
35
36 36
41
33
42 44 45 43
DC 08/03 4
1 AX871-510-601 AX871-764-601 AX892-090-601
3 1 1 AX871-509-502 AX871-765-502 AX892-091-502 DC Feed Boot Side

AX871-510-601 2 1 AX871-509-501 AX871-765-501 AX892-091-501 DC Feed Boot Side
3 1 AX871-523-501 AX871-766-501 AX892-092-501 DC Feed Boot Rear Door
2 4 2 2301-3002 Ramp Fastener - M12
4 5 1 AX871-530-001 AX871-767-001 Rear Clamp
6 1 AX871-532-001 AX871-769-001 Rear Rubber
7 2 AX871-528-001 AX871-768-001 Side Clamp
5 8 2 AX871-531-001 AX871-770-001 Side Rubber
10
7 8 1 6
AX871-764-601 10 12 2211-0008 Washer Spr

12 2215-0014 Nut Hex
4
3 11 8 2211-0008 Washer Spr
8 2215-0014 Nut Hex
5
11
7 8 1 6
AX892-090-601
2 4
5
11
7 8
6
DC 08/03 5
AX871-482-601 AX871 AX888 AX892
1 1 AX871-484-501 Head Tray
2 1 AX871-485-002 CD Head Torque Stop Pit
2 3 1 AX871-485-001 Head Torque Plate Stop
1 1 AX871-755-501 Nip Guard
4 AX871-597-501
1 AX871-754-001 Roller Support
5 1 AX607/658/3 Return Roller
7 6
2 2489-1078 Wing Roller
6
4 5 2 AX871-479-001 Wing Roller Support
7 1 AX871-488-001 Head Scraper Frame
Scraper Blade Dirt

8 1 AX789/39/2
Conveyor
10 11
9 1 AX871-496-001 DC Scraper Clamp
12 10 1 AX871-486-001 Head Drum Nip Guard

9
11 1 AX815/92 Conveyor Drum
8 13
12 1 AX871-483-501 Head Coupling Guard
3 17
13 1 AX871-481-001 Torque Plate
14 2 2421-0010SN Pillar Block Bearing
7 15 1 2450-5503 Shrink Disc
14
16 1 2432-2194 Key
17 1 AX871-714-001 Head Nip Guard
18
18 2 AX607/3/46 Tensioning Element Special
15 16
DC 08/03 6
XA XR 400 AX871-004-601 AX871-035-601 PL-19
Text
XA box
XR 400S AX892-166-601
PL-4
AX871-004-601 PL-2
AX871-033-601 PL-7
XA400 600/B36HAGRD
XR400 600/B35HRGRD
XA XR 400S CR005-048-601
PL-20
XA XR 400 AX871-012-601 XA XR 400 AX871-505-601 XA XR 400 AX871-002-601

XA XR 400S AX892-031-601 XA XR 400S AX892-023-601 XA XR 400S AX892-002-601
PL-6 PL-5 PL-8-19
08/03 PL 1
AX871-004-601
3 2 21 1
17
16
22
25 & 29
4
8
24
45 44 43 40 41
7 18 & 19
42 11 10
23 & 29
12
14 15
27 & 28 26 & 28 9 6 13 & 29 20
AX871-735-501Liners where fitted
08/03 PL 2
1 1 AX871-020-501 Side Plate, Hopper RH - Fabrication 24 2 AX872/90/5 Hopper Pin
2 1 AX871-020-502 Side Plate, Hopper LH - Fabrication 25 2 AX872/90/8 Hopper Pin
3 1 AX871-022-501 Tail, Hopper - Fabrication 26 2 AX872/90/9 Hopper Pin
4 2 AX871-072-501 Strut, Lower Section - Fabrication 27 1 AX871-863-002 Hopper Pin
5 2 AX871-073-501 Strut, Upper Section - Fabrication 28 4 2210-0025 Washer
6 1 AX871-098-501 Support Leg, Hopper RH 29 20 2210-2017 Washer
7 1 AX871-098-502 Support Leg, Hopper LH
8 2 AX871-099-501 Support Leg, Hopper
To 400043DFXA AX871-735-501 Hopper Liner Plate Assembly :- Where Fitted
AX871-104-501 Support Bracket, Hopper Rear 40 2 AX871-736-001 Liner Plate
9 1
From 400043DFXA 41 1 AX871-736-003 Liner Plate
AX871-729-501 Support Bracket, Hopper Rear 42 1 AX871-736-002 Liner Plate
10 1 AX871-586-601 Hydraulic Cylinder - Hopper Side 43 2 AX871-736-006 Liner Plate
11 1 AX871-586-601 Hydraulic Cylinder - Hopper Side 44 4 AX871-736-004 Liner Plate
12 1 AX871-140-501 Guard, Cylinder 45 4 AX871-736-007 Liner Plate
13 2 AX871-258-001 Pin, Chassis/Hopper Strut
14 2 AX871-259-001 Location Plate - Hopper Pin
15 1 AX871-587-601 Hydraulic Cylinder - Hopper Rear
16 2 AX871-452-501 Wedge - Hopper Side Strut
17 2 AX871-452-501 Wedge - Hopper Tail
18 2 AX872/84/1 Hopper Shim 3mm thick
19 2 AX872/84/2 Hopper Shim 10mm thick
20 4 AX872/90/1 Pin
21 2 AX871-863-001 Hopper Pin
22 2 AX872/90/3 Hopper Pin
23 2 AX872/90/4 Hopper Pin
08/03 PL 3
AX871-010-601 7 5 Item Qty Part Number Description
AX871-010-601 AX892-166-601
6
8 1 2 2294-0015 Linch Pin
2 AX871-158-501 N/A Pin-Crusher Feed Chute

2
2 2222-0376 Capscrew
3 1 AX871-019-501 AX892-167-501 Chute Fab. Crusher Feed
3
Dealer Note Item 3 XA400S XR400S :- Plants AX892-P1, AX892-P2, AX892-P3 &
AX892-P4 use AX892-114-601
10 2 2322-2011 Dee Shackle
4
2 AX871-470-501 Chain
1 AX871-156-001 AX892-018-001K Spray Bar
5
7 5 6 2 2512-0004 U Bolt for 42mm Pipe
AX892-166-601 6 3 2540-0006 Nozzle Dust Suppression
4 2 1 Safety Cover - Crusher Feed

7 1 AX871-150-501 AX892-016-501
Chute
15
8 2 AX871-167-001 AX892-120-502 Clamp Plate
3 8a AX892-120-501 Clamp Plate
12 9 2 AX871-189-001 AX892-121-001 Rubber

8
10 2 AX871-193-001 N/A Clamp Crusher Feed Chute
12 12 AX892-117-001 Bolt for Crusher Feed Chute
Dealer Note Item 12 XA400S XR400S :- Plants AX892-P1, AX892-P2, AX892-P3 &
AX892-P4 use AX892-117-001 x 8 OFF
2 AX892-017-501 Pin-Crusher Feed Chute
13
2 2294-0015 Linch Pin
14 2 AX892-019-501 Locking Pin Chain
13
12 15 1 AX871-427-001 AX892-167-014 Wear Plate
8a 695NM 512lbf-ft 15a 1 AX871-427-002 AX892-168-111 Wear Plate
08/03 PL 4
AX871-505-601 2 6 8 9 1 Item Qty Part Number Description
AX871-505-601 AX892-023-601
1 2421-5021 Bearing
1
2 AX871-859-001 AX872-217-001 Bearing Support
5 2 1 AX871-504-501 AX892-024-501 Fines Chute Fabrication

3 1 AX871-533-001 Support Bracket
3
4 1 AX871-539-001 Clamp
7
5 1 AX871-540-001 Rubber Fines Chute
4
6 1 AX871-512-501 AX892-025-501 Flip Door Fabrication
10 7 1 AX871-793-001 AX892-119-501 Handle
8 1 AX871-590-501 AX892-122-501 Clamp Plate
15 8a 1 AX871-590-502 AX892-122-502 Clamp Plate
9 2 AX871-192-001 AX892-121-001 Rubber
11 14 13 7
1 10 1 AX871-864-001 AX892-026-001 Panel
15 11 1 AX871-529-501 AX892-027-501 Removable Panel
AX892-023-601 6 8a 16 8
10 12 1 AX871-858-001 AX892-061-001 Rubber Fines Chute
13 1 AX871-186-001 By Pass Chute Rubber
2 11
14 1 AX871-185-002 Clamp for By Pass Chute
15 2 AX871-185-001 Clamp for By Pass Chute
14 16 1 AX892-060-502 End Cover
12
16a
1 AX892-060-501 End Cover
5 NI
9 17 1 N/A AX892-062-001 Fines Chute Rubber

3 13
18 1 AX892-064-001 Large Clamp Plate
15
4 19 2 AX892-063-001 Small Clamp Plate
20 1 AX892-026-501 Bolt on Fab Panel
19 17 18
08/03 PL 5
AX871-012-601 Item Qty Part Number Description
AX871-012-601 AX892-031-601
1 1 AX871-174-501 AX892-030-501 Deflector Plate
4 AX871-177-001 AX892-035-001 Pin - Deflector Plate
2 8 2201-0145 2201-0145 Split Pin
5
7 2 AX871-176-001 AX892-035-001 Pin - Deflector Plate

6 3 4 2201-0145 2201-0145 Split Pin
3 4 2 2564-2007 AX892-036-601 Hydraulic Cylinder
1 AX871-175-502 AX892-032-502 Flipper Wear Plate
2
1 3 4 2 AX871-175-501 AX892-032-501 Flipper Wear Plate
4
1 AX871-175-503 AX892-032-503 Flipper Wear Plate
1 AX871-561-001 Deflector Rubber

5
NI 1 AX866/26 Clamp Deflector Bracket
1 AX866/28/1 Bracket for Deflector Rubber
6
7
AX892-031-601
08/03 PL 6
AX871-033-601 AX871-033-601 AX892-570-601
2 2 1 1 AX871-570-001 2531-8001 Filter
Dealer Note Item 1 : XA400 XR400 use AX871-033-601 up to plant serial number
circa 400261EGXA, subsequent units have AX871-570-601 Installed. XA400S
1
XR400S Use AX892-570-601
2 4 AX871-570-002 Ball Valve

1 AX871-360-501 Bracket (Dust Support Valve)
3 2 2230-1124 Screw Hex
AX871-570-601 2
08/03 PL 7
XA XR 400 AX871-007-601
XA XR 400S AX892-007-601
2 3
AX871-152-601
X400 AX871-547-601
8 X400S AX892-080-601
XA400 XR400
AX871-304-601
17 18 3
5
11
15
AX871-178-601 AX871-521-601
XA400 XR400
50 7 6
12 10b
10a 13
XA400S
XR400S
10
14
11
XA400 XR400 XA400S XR400S
12
16 1
08/03 PL 8
XA XR 400 XA XR 400S XA XR 400 XA XR 400S
1 1 AX871-013-601 Chassis / Track Assembly 2 AX871-776-001 Rubber Skirt
14
2 1 AX871-180-501 AX892-089-501 Engine / Crusher Platform 2 AX871-775-002 Clamp Plates
3 2 AX871-349-001 AX892-107-001 Shim Window 15 1 AX871-541-501 Handrail Fab
4 1 AX871-335-501 Guard Feeder Motor 16 1 N/A AX892-125-501 Ladder Bracket Fab
5 1 AX871-875-501 Access Lader 17 1 AX871-807-501 DC Top Bracket RH
AX871-500-001
6 2 AX871-549-001 Bracket Magnet Control Pin 18 1 AX871-807-502 DC Top Bracket LH
1 AX871-372-501 Restraint Bracket RH
7
2 AX871-417-601 Guard Product Conveyor 50 2 AX871-548-601 Guide Roller assembly
2 AX871-732-501 Pivot Pin Fabrication Dealer Note Item 50 :- Part is a service item not supplied with plant
8
2 AX871-831-001 Shim-PC Pivot Pin 3mm thk 51 1 AX892-093-501 Grab Handle
2 AX871-831-002 Shim-PC Pivot Pin 5mm thk Dealer Note Item 51 :- In Event Left Hand maintenance platform assembly is
1 AX871-372-502 Restraint Bracket LH required item 51 is replaced by AX892-084-601
9
4 AX871-169-501 AX892-021-501 Chassis to Crusher Clamps
10 8 2210-0023 N/A Washer Bright
8 2222-0353 N/A Capscrew
10a 4 2153-3001 AX871-579-001 Rubber Pad
4 2153-3002 AX892-099-501 Rubber / Metal Pad
10b
4 2211-0007 Washer Spring
4 2230-1124 Screw Hex
11 1 AX871-425-601 Valve Cover Assy
12 2 AX871-881-001 Bracket
13 2 AX871-775-001 Clamp Plates
08/03 PL 9
LH Side Maintenance
1 1 AX871-151-501
Platform Fab
AX871-152-601 3 2 1
2 1 AX871-153-501 Removable Handrail Fab
1 AX871-165-501 Removable Handrail Brkt
3
Mesh LH Side Maint

6 1 AX871-166-501
4 Platform
2 2340-2005 Std Floor Fixing Clip

4 1 AX871-168-501 Ladder Maint Platform
5
6 2 2294-0022 R Clip
6 1 AX871-165-501 Removable Handrail Brkt

7
2 2230-1220 Screw Hex
6 7
08/03 PL 10
X400 AX871-547-601 1 2
X400S AX892-080-601 XA XR 400 XA XR 400S
AX871-547-601 AX892-080-601
1 1 AX818-233-504 Spring Housing
Adjusting Screw Eurograd

1 AX818-233-015
1a typeH
1 2215-0012 Nut Hex

1a Spring Eurogrid Type H Self
1b 1 AX818-233-014
Closing
1 2 1 AX871-155-501 Self Closing Safety Gate

3 1b
3 1 AX871-154-501 AX892-081-501 Handrail Maint Platform
AX871-304-601
08/03 PL 11
3 1 6 Item Qty Part Number Description
AX871-521-601 1 1 AX871-517-001 Front Ladder Top Bracket
2 1 AX871-519-501 Front Ladder Top Section
2 AX871-707-501 Ladder Pin
3
2 2294-0015 Linch Pin
Front Ladder Bottom

1 AX871-522-501
Section
2
2 2230-1152 Screw Hex
1 AX871-518-501 Front Ladder Strut
5 2 2232-1211 Bolt Hex
1 AX871-520-001 Front Ladder Bottom Brkt
6
1 2232-1092 Bolt Hex
1 2320-9003/25 6x33BZP Chain
7
1 2320-9004 Dog Clip ref 012BZP
5 7
08/03 PL 12
XA XR 400 AX871-026-601
XA XR 400S AX892-046-601
XA XR 400 AX871-026-601
XA XR 400S AX892-046-601
XA XR 400 AX871-392-601
XA XR 400S AX892-070-601
XA XR 400 AX871-442-601
XA XR 400S AX892-040-601
XA XR 400 AX871-392-601
XA XR 400S AX892-070-601
08/03 PL 13
1 Item Qty Part Number Description
AX871-392-601 XA XR 400 XA XR 400S
AX871-392-601 AX892-070-601
1 1 AX871-393-501 AX892-071-501 Control Box Fabrication
1
2 1 AX871-406-501 AX892-072-501 Control Box Door
3 1 AX871-319-001 AX892-073-001 Hinge
2 4 1 AX871-381-501 AX892-074-501 Tunnel Fabrication

5 1 AX871-564-001 AX892-126-001 Tunnel Control Box
8 6 1 AX871-817-001 AX892-076-001 Control Box Security Panel
7 1 2301-0005 2301-0005 Compression Locking Latch
8 2 2563-0009 2563-0009 Gas Spring
6 9 1 AX871-397-001 N/A Partitional Panel

10 1 AX871-398-501 N/A Corner Panel
11 1 AX871-401-001 N/A Shim Holder
10 11 4 5 9 1
AX871-070-601
4 5
08/03 PL 14
AX871-026-601 2 3 3a XA XR 400 XA XR 400S
AX871-026-601 AX892-046-601
1 1 AX871-394-501 AX892-047-501 Non Drive Guard Fabrication
2 1 AX871-325-501 AX892-045-501 Removable Panel
1 3 1 AX871-322-501 AX892-053-501 Rear Panel
3a 1 AX871-321-001 N/A Rear Panel
4 1 N/A AX892-055-501 Cheek Bolt Access
5
1 2520-6287 Bulkhead Adaptor
5 N/A
1 2520-6298 Locknut
AX892-046-601 2
08/03 PL 15
2 1 3 Item Qty Part Number Description
XA XR 400 XA XR 400S
AX871-442-601 AX871-442-601 AX892-040-601

1 1 AX871-441-501 AX892-041-501 Drive Guard Fab - Hinged
2 1 AX871-325-501 AX892-045-501 Removable Panel
3 1 AX871-453-001 Angle Support Bracket
4 1 AX871-454-001 Angle Support Front
11
5 1 AX871-740-501 Chain Assy
2 AX871-712-001 Fixing Screw-Drive Cover
8
6 2 2211-0012 Washer Spr
7 1 AX871-576-001 Inspection Plate
8 1 AX871-741-501 AX892-054-501 Guard Cheek Bolt Access
5 4 2 10 9 1 7 9 1 AX871-447-001 AX892-043-001 Middle Panel
1 AX871-450-501 Pulley Guard Cover
AX892-040-601 10 1 2155-2138 Grommet
3
1 AX871-451-001 Pulley Guard Cover Plate
11 1 AX871-446-501 AX892-042-501 Rear Panel
4 12 1 AX871-739-001 Clip Bracket
6 11
5 12 10 9 7
08/03 PL 16
XA XR 400 XA XR 400S
AX871-329-601 AX892-095-601
6 8 12 1 1 AX871-323-501 AX892-096-501 Tunnel Fab ( Crusher)
2 1 AX871-323-502 AX892-096-502 Tunnel Fab ( Crusher)
3 1 AX871-324-501 Tunnel Fab ( Platform)
9
4 12 AX871-326-501 Clamp ( Tunnel Fixing)
5 1 AX871-327-501 Tunnel Fab ( Engine)
6 1 AX871-327-502 Tunnel Fab ( Engine)
3 7 1 AX871-328-501 Tunnel Fab ( Mag Support)
8 1 AX871-328-502 Tunnel Fab ( Mag Support)
9 1 AX871-434-501 Tunnel Panel Frt
2
10 1 AX871-404-501 Tunnel Panel RH
11 1 AX871-404-502 Tunnel Panel LH
11 12 1 AX871-435-501 Tunnel Panel - Engine Section
1 10 4 5
08/03 PL 17
1 2 2210-2014 Washer Black
2 1 AX871-163-501 Bolt - Engine Adjustment
AX871-178-601 2 1 3 1 AX871-164-001 Pin - Engine Adjustment
4 1 AX871-300-501 Brkt - Engine Adjustment
1 AX871-546-001 Collar - Engine Adjust
5
1 2201-5285 Spring Pin
3 5
08/03 PL 18
Magnet Support Frame Fab
1 1 AX871-170-501
Assy
AX871-035-601 1 2
2 AX871-409-001 Pin Prod Conv
4 2210-2017 Washer Black
2
4 AX871-784-001 Collar
08/03 PL 19
Item Qty Part Number
3 4 1 XA 400 XR 400 XA XR 400S
600/B36HAGRD 600/B35HRGRD CR005-048-601
1 1 AX866/9/1 600/2273/1 CR005-048-502
2 2 N/A AX866/29 CR005-048-002
2 AX866/9/3
5 10 2230-1151
3
10 2210-0017
10 2215-0014 N/A
4 1 AX866/29 600/2273/3 AX866/29
5 1 N/A 600/2273/2 N/A
8 9
7 2 N/A N/A AX892-118-001
2 N/A N/A AX892-113-501
8 2 N/A N/A 2210-0021
2 N/A N/A 2230-1286
9 4 AX866/9/2
3 2
08/03 PL 20
Components Manual .
XA400, XR400, XA470 & XR470
AX871-780-601
IL
AX871-742-601
AX871-758-601
WPIN & 2575-2002 AX871-743-601
RFP 2573-7010
2366-0011
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651 07/02 APP - 1
Components Manual
.
XA400 & XR400
3
Ite m Q ty P a rt Numbe r De scription
1 1 AX871-742-501 He ad Cove r Product Conve yor
2 2 1 AX871-742-100 Support Bracke t Ri ght Hand
3 1 AX871-742-101 Support Bracke t Le ft Hand
06/01 AX871-742-601 - 1
Components Manual
.
XA400 & XR400
3
1 1 AX871-743-501 He ad Cove r Di rt Conve yor
2 2 1 AX871-743-100 Support Bracke t Ri ght Hand
3 1 AX871-743-101 Support Bracke t Le ft Hand
06/01 AX871-743-601 - 1
Components Manual
.
XA400 & XR400
5a 5b 1 1 AX871-759-501 RH Si de Ma i nt e na nce P l a t f o rm
4
4 2230-1120 Scre w
1a 4 2210-0019 W a s he r
4 2217-0007 N ut
2 2226-0815 Scre w
1b 2 2210-0017 W a s he r
2 2217-0005 N ut
5 2 2 AX871-165-501 Re mo va bl e Ha ndra i l Bra cke t
2 2230-1120 Scre w
2a 2 2210-0019 W a s he r
1 2 2217-0007 N ut
3
3 1 AX871-761-501 Me s h Fl o o ri ng Ma i nt P l a t f o rm
4 1 AX871-778-501 Re mo va bl e Ha ndra i l
2 Ga t e As s e mbl y RH Ma i nt
5 1 AX871-762-601
P l a t f o rm
6
5a 1 AX818-233-015 Adj us t i ng Spri ng
5b 1 AX818-233-015 Spri ng
1a, 2a, 6a 5c 4 2226-0815 Scre w
6 1 AX871-168-501 La dde r Ma i nt e na nce P l a t f o rm
4 2226-0815 Scre w
1b, 5c, 6b 6a 4 2210-0017 W a s he r
4 2217-0005 N ut
4 2232-1204 Bo l t
6b 4 2210-0019 W a s he r
4 2217-0007 N ut
06/01 AX871-758-601 1
Components Manual
.
XA400 & XR400
5 3
18 & 25
6
7
20 22
9 4 23 &
17 8 26
19 21
10
24 14a
26
11 & 12 15
13 16 12 14 11
06/01 AX871-780-601 - 1
Components Manual.
XA400 & XR400
Ite m Q ty Pa rt Numbe r De scription Ite m Q ty Pa rt Numbe r De scription
1 1 AX871-022-501 Hoppe r Tai l Pl at e Fabri cat i on 17 1 AX871-140-501 RR Cyl i nde r Guard

Hoppe r Si de Pl at e Fabri cat i on 18 1 AX872/90/10 Hoppe r Pi n
2 1 AX871-781-501
RH Ext e nde d
Hoppe r Si de Pl at e Fabri cat i on 19 1 AX871-729-501 Hoppe r RR Support Brkt
3 1 AX871-781-502
LH Ext e nde d
20 2 AX872/90/8 Ho p p e r P i n
4 4 AX871-452-501 We dge Fab - Hoppe r Tai l
21 1 AX871-098-501 Hoppe r Support Le g
2 AX872/84/1 Hoppe r Shi m 3mm Thi ck
5 22 2 AX871-099-501 Hoppe r Support Le g
2 AX872/84/2 Hoppe r Shi m 10mm Thi ck
23 4 AX872/90/1 Hoppe r Pi n
6 2 AX872/90/1 Ho pp e r P i n
24 1 AX871-098-501 Hoppe r Support Le g
7 2 AX871-073-501 Hoppe r Support St rut s
25 4 2210-0025 Was he r
8 2 AX871-072-501 Hoppe r Support St rut
26 20 2210-2017 Was he r
9 2 AX872/90/3 Ho p p e r P i n
10 2 A2X872/90/4 Ho pp e r P i n
Hydraul i c Cyl i nde r
11 1 AX871-439-601
( Garfi e l d Type )
12 1 AX871-439-601
13 2 AX872/90/5 Ho ppe r P i n
14 2 AX871-258-001 Ho ppe r P i n
14a 2 AX871-259-001 Ho ppe r P i n Lo ca t i o n P l a t e

15 1 AX879-440-601
16 1 AX872/90/9 Ho p p e r P i n
06/01 AX871-780-601 - 2
Components Manual .
XA400 & XR400
F1 Item Qty Part Number Description

Wa t e r P ump Mo unt i ng
1 1 AX871-812-001
Pl at e
F2 2 1 2531-8001 Inl e t Fi l t e r
3 3 2520-6576 Ho s e Ta i l
4 2 2340-4005 H o s e Cl i p
F5
1
4
F4
3
WP
Ite m Q ty Pa rt Numbe r De scription
F1 1 AX871-815-501 Ho s e
F2 1 AX871-816-501 Ho s e
2210-0016 W a s he r
F3 F3 4 2217-0004 N ut
3 2230-1123 Scre w
F7
F4 1 2510-3110 El b o w
4 3
F5 3 2520-6573 El b o w
F7 1 AX871-814-001 Ho s e
WP - 2575-2002 3.5 gpm (15.9lpm) /100psi(6.9BAR)

PL AX-871-033-601
2575-2009 14 gpm (63.6lpm) /100psi (6.9BAR)
06/01 WPIN- 1
Components Manual .
XA400 & XR400
Hydraulic
supply from
magnet speed To Water
control manifold
assembly
Water AX871-033-601
Hydraulic return feed in
to tank
3
06/01 WPIN- 2
Components Manual .
2575-2002
1 1 2575-2003 Wat e r Pump
15 2 1 2575-2007 Fl ow Cont rol Val ve
3 1 2575-2004 Hydraul i c Mot or

1
Coupl i ng
4 1 2575-2005
16 5 ( Locat e d unde r Cove r Pl at e )
18
10 5 1 2575-2008 By Pas s Val ve
6 NI 4 2389-9143 Ant i vi brat i on Mount s
3 7 7 2500-1021 Se al Dowt y
8
8 1 2510-3110 El bow
2 9 6 2520-6006 Ni ppl e
13
7 10 1 2520-6094 Ni ppl e
4 14 12 11 1 2520-6159 Swi ve l Adapt or
9 12 3 2520-6291 Bul khe ad
11
9 13 5 2520-6348 El bow Swi ve l
14 3 2520-6395 Te e Swi ve l
15 1 2520-6566 A da pt o r
16 2 2520-6704 A da pt o r
18 1 Dry Runnung St ack
2575-2002
06/01 WP - 1
Components Manual .
2575-2009
1 1 2575-2010 Wat e r Pump
2 1 2575-2007 Fl ow Cont rol Val ve

15
1 Coupl i ng
4 1 2575-2005
16 ( Locat e d unde r Cove r Pl at e )
5
18 5 1 2575-2008 By Pas s Val ve
10
6 NI 4 2389-9143 Ant i vi brat i on Mount s
7 7 2500-1021 Se al Dowt y
3
8
8 1 2510-3110 El bow
9 6 2520-6006 Ni ppl e
2
13
10 1 2520-6094 Ni ppl e
7
4 14 11 1 2520-6159 Swi ve l Adapt or
12
9 12 3 2520-6291 Bul khe ad
11
13 5 2520-6348 El bow Swi ve l
9
14 3 2520-6395 Te e Swi ve l
15 1 2520-6566 A da pt o r
16 2 2520-6704 A da pt o r
18 1 Dry Runnung St ack
2575-2009
06/01 WP - 2
Components Manual
.
2576-9003
1 1 2576-9001 Wat e r Pump
2 1 2576-9002 Cont rol Val ve

3
Coupl i ng
2 4 1 2576-9009
( Locat e d unde r Cove r Pl at e )
1 5 NI 4 2389-9143 Ant i vi brat i on Mount s
2576-9003
06/01 WP - 3
Components Manual
.
Refuel Pump
Item Qty Part Number Description / Notes
1 1 2573-7002 Pump & Mot or

1
Mode l 23540-1330
1A 1 2573-7006 Se rvi ce Ki t
1B 1 2573-7007 Rot or
Mode l s VM 050-2112 & VM050-2122

Name Plate
2 1A 1 2573-7008 Se rvi ce Ki t
1B 1 2573-7009 Rot or
Hos e Compone nt s
2 2 2573-7003 90 De g Hos e Be nd
3 1 2573-7004 Hos e Ki t
4 2 2573-7005 St rai ne r
3
Refuelling Pump Kit Part Numbers 2573-7001 & 2573-7010
Dealer Note
Pump Model Number contained on name Plate MUST be
confirmed at time of placing Order . Transactions performed
without a model number are effected entirely at Dealers /
Customers Risk
4
E-mail :- [email protected] Website:- www.terexpegson.com 06/01 RFP - 1
Components Manual
.
Belt Weigher
Metrotrak
1 1 AX818/145 We i gh Idl e r Support
XA XR 400
1 1 AX815/161/1 We i gh Idl e r Support
1100X650 Premiertrak
1100X800 Premiertrak
2
1
428 T rakpactor
1 1 AX846-147-001 Idl e r Support
1000 Maxtrak
1 1 AX857/62 We i gh Idl e r Support
1300 Maxtrak
1 1 AX862/270/1 Idl e r Support
1412 T rakpactor
Belt Weigher
2 1 2366-0011 Re fe r t o page 2366-0011-2
E-mail :- [email protected] Website:- www.terexpegson.com 06/01 2366-0011 - 1
Components Manual
.
Belt Weigher
Item Qty Part Number Description / Notes
1 1 2366-0011 We i ghe r Uni t Compl e t e
2 2 2366-0012 Load Ce l l 250Lb
3 1 2366-0013 Int e grat or BW 100 24VDC
4 1 2366-0014 Spe e d Se ns or
4 2
06/01 2366-0011 - 2
Components Manual
.
XA400, XR400 XA470 & XR470

1
1 1 AX871-829-502 Li ght i ng Bra cke t
2 AX871-829-501 Li ght i ng Fra me

5e
4 2232-1133 Bo l t
2
4 2210-0017 W a s he r
4 2217-0005 N ut
2 AX871-829-100 Li ght i ng Cl a mp P l a t e
4 2232-1137 Bo l t
3
4 2210-0017 W a s he r
4 2217-0005 N ut
5a
4 1 2683-2122 24VDC Work Lamp
3 5 1 AX815/49 Li ght Support As s e mbl y - Conve yor

5b 5a 1 AX845/49/2 Fl at
5b 1 AX815/49/3 Fl at
5c 5c 1 AX815/49/4 Fl at
5d 3 2341-1026 Cl amp
5e 1 AX815/49/1 Li ght Support
5d 5F 1 2683-2122 24VDC Work Lamp

2
Kit AX871LIGHT
07/01 IL400 1
BG: Празна страница CZ: Prázdná Strana
DE: Leere Seite DK: Tom side
EE: Tühi lehekülg EN: Blank Page
ES: Página en Blanco FI: Tyhjä sivu
FR: Page Blanche GR: Κενή σελίδα
HU: Hiány Oldal IT: Pagina Vuota
LT: X Puslapis LV: Tukša lappuse
MT: X Pagna NL: De Lege Pagina
PL: Strona pusta PT: Página Vazia
RO: Pagină goală SE: Tom sida
SK: X Strana SI: X Stran

Components Manual
.
XA400 & XR400
CZ: Prázdná Strana DE: Leere Seite
DK: Tom side EE: Tühi lehekülg
EN: Blank Page ES: Página en Blanco

FI: Tyhjä sivu FR: Page Blanche
GR: Κενή σελίδα HU:
IT: Pagina Vuota LT:

LV: Tukša lappuse MT:
NL: De Lege Pagina PL: Strona pusta

PT: Página Vazia SE: Tom sida
SK: SI:
05/01 AddIntro- 2
Components Manual
.
AX815/186
Section Description Page
A Se pe rat or SEP -2
B Cha i n SEP - 1
C Cha i n SEP - 1
C

A
A 1 AX815/186 Se pe rat or
XA350 & XR 350

B
B 2 AX871-301-601 D Sha ckl e As s e mbl y
C 2 AX871-302-601 D Sha ckl e As s e mbl y
1100x650 Pre mi e rt rak
B&C 1 Se t AX815/8 Magne t Support Chai ns
1100x800 Pre mi e rt rak
B 2 AX842/46/1 Magne t Chai n
C 2 AX842/46/2 Magne t Chai n
BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN , United Kingdom. Seperator
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651 05/01 SEP- 1
Components Manual .
AX815/186
17 1 1 2650-9012 Frame
2 1 2650-9013 Pe rmane nt Magne t
1 4 1 2650-9002 Dri ve Drum
5 1 2650-9003 Non Dri ve Drum

2
6 4 2650-9005 Be ari ng
8
7 3 2650-9006 Be ari ng Cap
7
8 2 2650-9007 Be ari ng Back Pl at e
5
16 10 9 2 2650-9008 Be ari ng Take -up Pl at e
11 19 12
18 10 2 2650-9009 Be ari ng Space r Pl at e
4 7 11 1 2650-9014 Si de Pl at e Le ft Hand
12 1 2650-9015 Si de Pl at e Ri ght hand

20 15 6
13 1 2360-0003 Be l t
13
15 1 2650-9004 Mot or Coupl i ng
16 1 2650-9011 Mot or Mount i ng Pl at e
17 1 2650-9035 Top Cove r
7 18 1 2650-9031 Pi nch Guard

3 20
19 1 2650-9031 Pi nch Guard
6
9 20 1 2650-9028 Mot or Coupl i ng Guard
A
05/01 SEP- 2
Components Manual .
XA400 & XR400
Prototype Addendum Dealer Components Manual
This manual relates to variations in build effecting prototype plants .
Manual should be read in conjunction with 400 Plant Dealer Compo- Mk’s 1, 2 & 3 systems are contained within this addendum, Mk4
nents manual issue 05/01. Machine classified as prototype builds are system is current production and is therefore contained within issue
05/01 manual.
P1 Serial Number QM023573
P2 Serial Number QM025658 Product Conveyor
P3 Serial Number QM025659 A separate section covering conveyor fitted to P4 through P8 is
P4 Serial Number QM026084 included . For P1 through P3 always refer to terex Pegson prior to
P5 Serial Number QM026102 supply of parts.
P7 Serial Number QM026109 Plant Items
On all occasions when processing enquiries refer to Terex Pegson
By their very nature prototype units may be subject to some varia- for verification of part reference.
tion either in manufacture or during subsequent field modifications.
For these reasons the contents of this addendum are intended as a P8
guide to the variations within the prototype program. On all occa-
sions when processing enquiries refer to Terex Pegson ltd in the first Crusher QM028571 is constructed with a modified main frame. A
instance. separate Frame section is included within this addendum. To ac-
commodate the modification the product conveyor feed boot re-
Electrical Systems ceived a shop modification. Refer to Terex-Pegson ltd
Four electrical systems were used through prototype construction

MK1 :- Used P1
MK2 :- Used P2 & P3
MK3 :- Used P4 & P5
MK4 :- Used P6 Through P8 and production machines commencing
serial number 40001.
05/01 AddIntro- 1

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Using This Catalogue Vibrating Grizzly Feeder :- Main Frame is manufactured as a single

XA400 XR400 XA400S XR400S 08/05 IN 1

XA400 XR400 XA400S XR400S 08/05 IN 2

© Terex Pegson Ltd 2008

XA400 XR400 XA400S XR400S 08/05 IN 3

Powerpack & Plant Hydraulic

Power Take Off 05/01 2451-1007

Electrical Equipment XA400

2451-1007 GP Electrical Equipment XA400S

XA400 XR400 XA400S XR400S 08/05 IN 4

XA400 XR400 XA400S XR400S 08/05 IN 5

Item Qty Part Number Description

Item Qty Part Number Description

Item Qty Part Number Description

Item Qty Part Number Description

10 9 8 4 7 2 629/162 “O” Ring :- Inner

Item Qty Part Number Description

7 15 2 629/158 Bearing Spacer :- Driven Side

6 16 325/45 Screw drilled head

5 16 2 18HS54 Drive Gear

Item Qty Part Number Description

Section De scription Page

D Toggl e P l a t e & Adj us t me nt Sys t e m JCT

6a 3 2210-0023 Was her 7 1 600/2016H Cheek Pl at e LH Lower A/R

3 2217-0041 Nut 8 1 600/2015H Cheek Pl at e RH Upper A/R

9 1 600/2017H Cheek Pl at e RH Lower A/R

1 1 600/2006 Jaws t ock 7 1 600/2030 Apron Cl amp Pl at e

1a 2 2530-1044 Greas e Ni ppl e 7a 6 2230-1153 Screw

2 2520-6221 Bus h 6 2211-0008 Was her

1b 2 600/2247 Greas e Ni ppl e Guard 8 1 600/2029 Apron

2 1 600/2008 Jaws t ock Guard 9 1 600/2187 Toggl e Seat

2a 3 2232-1355 Bol t 10 1 600/2271 Spri ng Mount i ng Bracket

3 2211-0014 Was her

2 600/2093E Swi ng Jaw Wedge Mul t i t oot h

Item 1 Order Note

6 1 600/2085 Count erwei ght 10mm

2 2232-1209 Bol t 2 2210-0019 Was her

2 2210-0019 Was her 18 2 600/2089 Shaft As s embl y Shi m

7 2 2503-5112 Vee Ri ng 1 600/2050 End Cap

2 600/2061 Beari ng Spacer :- Out er

12 2 600/2060 Beari ng Spacer :-Mai n

2 1 600/2200 Spri ng Mount i ng Pi n

5 4 1 600/2209 600/2301 Fabri cat e d Spri ng Sl i ng

5 1 600/2210 55KN Compre s s i on Spri ng

4 6 1 600/2240 600/2304 Spri ng Pl at e

7 1 600/2201 600/2254 Thre ade d Bar

7a 1 2215-0140 2215-0141 Locknut

7 7b 1 2215-0040 2215-0041 Nut

8 1 2402-2002 2412-2004 Fe mal e Rod End Be ari ng

10 1 6 0 0 /2 0 2 5 Toggl e Pl a t e 23 2 600/2216 Re a r Sl o t Suppo rt

11 1 600/2187 To ggl e Se a t 23a 16 2232-1297 Bo l t

12 2 600/2130 Toggl e Pl a t e Re t a i ne r 23b 32 2 2 1 0 -0 0 2 1 Wa s he r

23c 16 2217-0009 Nut

25 2 600/2226 Pul l Ba ck Bra cke t

19a 2 6 0 0 /2 2 1 9 Toggl e Be a m Spa ce r Ins e rt

19b 2 600/2185 Locki ng Wa s he r

19c 4 2 2 1 5 -0 0 2 0 Nut 2232-1279 Bo l t

19d 2 2 2 2 2 -0 1 5 1 Ca ps cre w 30a 4 2 2 1 5 -0 0 1 8 Nut

21 2 600/2123 Shi m 10mm 2 6 0 0 /2 1 1 5 Ta i l Sl i de r

11 1 600/2187 To ggl e Se a t 37a 2 600/2185 Locki ng Was he r