MAM870
MAM870
MODLE: MAM-870
USER
MANUAL
Shenzhen Plot Electronic Co., Ltd specializes on the manufacture and R&D of air
compressor controller. We are devoted to win customer trust through our high quality
We try our best to ensure the completeness and correctness of the manual, but
PLOT Company shall reserve the rights for continuous research and improvement on
its products and assume no obligation for the modification and improvement on the
without notice.
Please feel free to contact our after-sale service center if you encounter any
Installation position shall be considered carefully in order to ensure good ventilation and reduce
electromagnetic interference.
Wiring shall be performed respectively according to regulations for heavy and weak current to reduce
electromagnetic interference.
RC snubber must be connected to the two terminals of coil (such as AC contactor ,valve, etc),which
are controlled by relay output.
Correct ground connection (the third ground)can help increase product capacity of resisting signal
interference.
Features:
● Chinese / English display.
● Remote control/Local control.
● Block mode/Independent mode.
● On-off control of motor.
● Prevention for air compressor reversion.
● Temperature measurement, control and protection .
● Voltage measurement and protection.
● RS485 communication function, supporting MODBUS RTU protocol.
● Protection for open phase, overload current, unbalance current, high voltage ,low voltage .
● High integration , high reliability ,high cost performance.
-1-
Contents
1、Basic Operation ...............................................................................................................................................- 3 -
1、Button Explanation ..................................................................................................................................- 3 -
2、Indicator Instruction.................................................................................................................................- 4 -
3、Status Display and Operation ..................................................................................................................- 4 -
4、Operating Parameter and Menu ...............................................................................................................- 5 -
5、User Parameter View and Modification:..................................................................................................- 5 -
6、User Parameter Sheet and Function.........................................................................................................- 6 -
7、Factory Parameter View and Modification ..............................................................................................- 7 -
8、 Factory Parameter Sheet and Function ..................................................................................................- 8 -
9、Parameter Calibration ..............................................................................................................................- 9 -
10、Operating Authorization and Password ...............................................................................................- 10 -
2、 Controller Function and Technical Parameter .............................................................................................- 11 -
3、 Model and Specification ..............................................................................................................................- 12 -
1、 Model Description ...............................................................................................................................- 12 -
2、 Power consumption Table for Corresponding Motor...........................................................................- 13 -
4、Installation .....................................................................................................................................................- 13 -
1、 Mechanical Installation........................................................................................................................- 13 -
2、Electrical Wiring Installation .................................................................................................................- 14 -
5、 Control Process............................................................................................................................................- 16 -
1、Single Machine ......................................................................................................................................- 16 -
2、Net Work................................................................................................................................................- 17 -
3、 Fan Operation ......................................................................................................................................- 17 -
6、 Alarm Function............................................................................................................................................- 17 -
1、Air Filter Alarm .....................................................................................................................................- 17 -
2、Oil Filter Alarm .....................................................................................................................................- 17 -
3、O/A separator Alarm..............................................................................................................................- 17 -
4、Lubricating Oil Alarm............................................................................................................................- 17 -
5、Grease Alarm .........................................................................................................................................- 17 -
6、Belt Alarm..............................................................................................................................................- 17 -
7、High Discharge Air Temperature Alarm ................................................................................................- 17 -
7、 Controller Protection ...................................................................................................................................- 17 -
1、 Motor Protection..................................................................................................................................- 17 -
2、 Protection of High Discharge Air Temperature ...................................................................................- 18 -
3、Protection of Air Compressor Non-reversing ........................................................................................- 18 -
4、Protection of High Pressure ...................................................................................................................- 18 -
5、Protection of Sensor Failure ..................................................................................................................- 18 -
8、 Troubleshooting ...........................................................................................................................................- 18 -
1、This Fault Review..................................................................................................................................- 18 -
2、Common Failures and Causes................................................................................................................- 19 -
9, Block mode control and net work....................................................................................................................- 19 -
1, Block mode control..................................................................................................................................- 19 -
2. Net Work..................................................................................................................................................- 21 -
10. Schematic Diagram........................................................................................................................................- 22 -
-2-
1、Basic Operation
1、Button Explanation
Figure 1.1.1
——Start Button:
1,When compressor is at stop status, press this button to start the compressor.
2,When compressor is set as master ( No.1 ) in block mode ,press this button to start the
compressor and activate block mode function at the same time.
——Stop Button:
1,When the compressor is at running status, press this button to stop the compressor;
2,When compressor is set as master (No.1 ) in block mode ,press this button to stop
compressor and block mode function as well;
3,When compressor is at stop status, long press this button to display software edition.
-3-
——Move up button/Increasing button:
1, When viewing the menu, press this button to move upward the cursor ;
2,When modifying data, press this button to increase the data at current position .
2、Indicator Instruction
Power Indicator:Indicator on when controller is energized.
Run indicator:Indicator is on when motor is running.
Alarm indicator:Indicator is blinking when alarming; indicator on when fail to stop; indicator off when error
is cleared
AIR T:88℃
NORMAL STOP 0S C16
RUN PARAMETER
CUSTOMER PRAMETER
First menu
FACTORY PARAMETER
CALBR PARA.
-4-
4、Operating Parameter and Menu
Press “ ”to move the cursor to “RUN PARAMETER”, then press “ ” to switch to
the three phase current display menu:
Motor:(A)A-80.1A
B-79.9A C-80.1A
Press “ ”to check MOTORS CURRENT ,TOTAL RUN TIME ,TOTAL LOAD TIME and other
running parameter, press “ ”to return to the previous menu or main menu. If no operation in a certain
menu for 60S,machine will return to the main menu automatically.
LOAD P:
00.60 MPa
Press “ ” to switch to the next CUSTOMER
UNLOAD P PARAMETER
00.80MP a
Press “ ”to check CUSTOMER PARAMETER such as UNLOAD P,FAN START T,FAN STOP T .
In CUSTOMER PARAMETER menu(such as LOAD P),press“ ”to switch to the password
verification menu as below:
,
INPUT CODE ****
Load P:
00.62 MPa *
In the menu above , press “ ” , the first data of loading pressure starts to blink, user can
press “ ” or “ ” to modify the present data in accordance with the above method .Press
“ ” to move to next data bit and modify to the target data in sequence. When finished,
-5-
press “ ” to confirm and save the data. The controller prompt sends out a short voice to tip
the completion of parameter set .
INPUT CODE
****
Input the correct password to switch to the FACTORY PARAMETER menu as below:
-7-
MOTOR CUR:
100.0A
Press “ ”to check FACTORY PARAMETER such as FAN CUR ,ALARM T.,STOP T.
In FACTORY PARAMETER MENU(such as MOTOR CUR ),press “ ”,user can modify the current
the blinking data press “ ”,” ”,” ” ,” ”
For more factory parameter, please check factory parameter sheet. When modify factory parameter, please
refer to customer parameter modification method, supper-password is required to set TOTAL RUN TIME,PHASE
PROT,POWER FREQ and MAX RUN TIME.
9、Parameter Calibration
You can set relative data of controller in CALBR PARA. It is not allowed to view and modify without
manufacturers authorization, so please verify the password before view and modification. The
modification of CALBR PARA is similar with CUSTOMER PARA. Main function is shown as below.
=Iactual/Iset ,motor operates with delay time according to overload multiples and operation time
shown in following table (table 2.1.1) when motor working current is higher or equal to the set current
from 1.2 times and 3.0 times .
- 11 -
Iactual/Iset
≥1.2 ≥1.3 ≥1.5 ≥1.6 ≥2.0 ≥3.0
Time parameter
Response time(S) 60 48 24 8 5 1
10、Temperature protection: when actual temperature measured is higher than temperature set; response
time≤2s;
11、Contact capacity of output relay: 250V,5A;Contact endurance : 500000 times
12、Current error is less than 1.0%.;
13、RS485 communication function
1, Block mode control
2, Communicate with-external devices as slave through MODBUS RTU, baud rate 9600BPS,1start bit,8
data bits,1 stop bit and even parity
14. Remote control compressor: When set as remote control mode, user can remotely control the compressor.
1、 Model Description
MAM 870(B)(T)(V)(40)
870 controller
Series
- 12 -
2、Power consumption Table for Corresponding Motor
Parameter Corresponding
Current range
main motor Remark Description
(A)
Specification power (KW)
MAM870(20) 8~20 Below 11 Fan has three
MAM870(40) 16~40 11-18.5 levels of current,
MAM870(100) 100 22-45 such as 0.2-2.5A,
MAM870(200) 200 55-90 1-5A and 4-10A,
MAM870(400) 400 110 determined-by
With CT current of motor
MAM870(600/5) 600/5 200-250
Table 3.2.1 Power consumption specification sheet for corresponding motor
4、Installation
1、 Mechanical Installation
①、 Current transformer installation
The CT shall be installed at a place where the current of motor cable can be measured, thus controller
can be set according to instructions on motor nameplate, the detailed dimensions is shown as below:
Figure 4.1.1. Installation dimensions of CT1(ф36 through hole) Figure 4.1.2. Structure dimensions of CT1
A
B
Figure 4.1.3. Structure dimensions of CT2 (ф10 through hole) Figure 4.1.4. Installation dimensions of CT2
- 13 -
②、Controller installation
A certain room should be left around controller for wiring. The specific dimension is shown as below:
- 14 -
、 △
21 20 19 11 12 13 14 15 16 17 18
22 23 24 25 26 27 28 29 30 31
C1
10 9 8 7 6 5 4 3 2 1 uc ub ua
a
b CT2
c
A A
RS-485 B CT1
B
FG
C
- 15 -
5、 Control Process
1、Single Machine
3、 Fan Operation
When discharge air temperature is higher than FAN START T, fan operates; when discharge air
temperature is lower than FAN STOP T, fan stops .
6、 Alarm Function
5、Grease Alarm
The text displays GREASE LIFE END when running time of the grease exhausts.
6、Belt Alarm
The text displays BELT LIFE END when running time of the belt exhausts.
7、 Controller Protection
1、 Motor Protection
- 17 -
MAM-870 air compressor controller provides overload, open phase, current unbalance, high voltage, low
voltage protection for motor and overload protection for fan
Electronic
Failure Display Reason
failure
Overload,-bearing-wear-and-other-mechanical
Overload Display “MOTOR/FAN OVER LOAD”
failure
Power supply, contactor and open phase of
Open phase Display “MOTOR OPEN PHASE”
motor
Poor contact of contactor, inside open-loop of
Unbalance Display “MOTOR -UNBLANCE”
motor
High
Display “HIGH VOLTAGE” High supply voltage
voltage
Low
Display “LOW VOLTAGE” Low supply voltage
voltage
8、 Troubleshooting
STOP:
P SENSOR FAULT
- 18 -
User can reset the error according to the following information
............
A B A B A B A B A B
一号机
Master 二号机
Slave Slave Slave Slave
No.1 No. 2 Picture 9.1.1 No. 3 No. 4 No. N
- 19 -
Compressor with net communication address 0001 is master, others are slave. Any one MAM series
compressor can be set as master or slave.
② Block mode setting
1.Set as master:
In main menu, press “ ” to enter select menu and choose USER PARAMETER, press “ ” and switch
to the-menu below:
LOAD P
00.60MPa
COM MODE:
BLOCK
Set COM MODE as BLOCK, Press “ ”to switch the menu to COM ADD, set COM ADD as
“0001”.According to above method, set BLK STATE as MASTER, set ALTER TIME,BLK NUMER,BLK
MIN,BLK MAX,BLK DELAY according to user’s need .After-setting ,controller-needs to be powered off and
restarts to the setting.
2.Set as slave:
When MAM controller serves as slave, it is only necessary to set COM MODE as BLOCK mode, set COM
ADD from2-16 with sequence according to the quantity of compressors, .BLK STATE set as SLAVE.
③、Start ,stop block control:
Make sure block cables connect correctly and the parameter of compressors in net set correctly. Activate
master, master controls the compressors in net automatically according to the air pressure detected. Block control
stops at the same time when manually stop the master so master will no longer send command to compressor in
net .There will be a prismatic icon blinking in the right corner to advice the activation of block mode.
COM STATUS
RX:— TX:—
When controller receives data, RX:“— ”and“*”display alternately, When sends data, TX:“— ”and“*”display
alternately. When controller is in block control or communicates with monitoring center ,user can confirm the
- 20 -
establishment of communication through this menu.
2.Net Work
MAM870 controller supports MODBUS RTU protocol and can serve as slave when connect with other equipment
and supports 03、06、16 MODBUS command. Communication baud rate: 9600BPS,1 start bit, 8 data bits, 1 stop
bits and even parity. For MODBUS register address , please see MODBUS communication manual.
- 21 -
10.Schematic Diagram
21 20 19 11 12 13 14 15 16 17 18
22 23 24 25 26 27 28 29 30 31
C1
10 9 8 7 6 5 4 3 2 1
uc ub ua
a
b
c
A A
RS-485 B
B
FG
C
- 22 -