Ref 542 Plus

REF542plus
Multifunction Protection and Switchgear Control Unit
Operator's manual
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1MRS755869 REF542plus
Multifunction Protection and Switchgear Control
Issued: 01.11.2002 Unit
Version: A/28.02.2006 Operator's manual
Contents
1. Introduction.... ..................................................................... 7
1.1. This manual.................................................................... ...... 7
1.2. Use of symbols.... .......................................................... ...... 7
1.3. Intended audience.......................................................... ...... 8
1.4. Product documentation.... .............................................. ...... 8
1.5. Revision history.... .......................................................... ...... 8
2. Safety information.... .......................................................... 9
3. HMI features.... .................................................................. 11
3.1. Control area.................................................................... .... 11
3.2. Info and Menu area........................................................ .... 13
3.3. REF542plus status information area.... ......................... .... 15
4. Behavior at power up....................................................... 17
5. Control modes.... .............................................................. 19
5.1. Available control modes................................................. .... 19
5.2. Changing the control modes.......................................... .... 19
6. Operating the primary objects........................................ 21
7. Viewing and resetting alarms.... ..................................... 23
7.1. Viewing alarms.... ........................................................... .... 23
7.2. Resetting alarms.... ........................................................ .... 23
8. Viewing measurements.................................................... 25
9. Viewing events.................................................................. 27
10. Viewing and changing the protection settings.... ........ 29
10.1. Viewing the protection settings...................................... .... 29
10.2. Changing the protection settings................................... .... 29
10.2.1. Changing the protection key mode................. .... 29
10.2.2. Changing the protection parameters.... .......... .... 30
10.2.3. Changing the active parameter set.... ............ .... 32
10.2.4. Viewing and changing control parameters.... . .... 33
11. Setting the time and date.... ............................................ 35
12. Command page................................................................. 37
13. REF542plus commissioning mode.... ............................ 39
13.1. Binary input commissioning page.................................. .... 40
13.2. Binary output commissioning page.... ........................... .... 41
13.3. Analog input commissioning page................................. .... 42
13.4. Analog output 4- 20 mA commissioning page.............. .... 44
13.5. Analog input 4-20 mA commissioning page.... ............. .... 46
13.6. Optical inputs commissioning page............................... .... 47

REF542plus 1MRS755869
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Operator's manual
13.7. Optical output commissioning page.... .......................... .... 47

14. Connection to PC.... ......................................................... 49
14.1. Optical to RS232 converter cable.... ............................. .... 49
14.2. Downloading a configuration.... ..................................... .... 49
14.2.1. Serial port settings.... ...................................... .... 50
14.3. Uploading the configuration.... ....................................... .... 52
14.4. Uploading other information........................................... .... 53
15. Troubleshooting................................................................ 55
15.1. Error messages.... .......................................................... .... 55
15.2. Clearing the configuration inside the unit...................... .... 60
15.3. Primary objects incorrect visualization.... ...................... .... 60
16. Terminology.... ................................................................... 63
17. Abbreviations.... ................................................................ 65
18. Appendix A: Connection diagrams................................ 67
18.1. Analog Inputs.... ............................................................. .... 69
18.2. Binary inputs and outputs.... .......................................... .... 72
18.2.1. Static.... ............................................................ .... 72
18.2.2. Electromechanical.... ....................................... .... 73
18.2.2.1. BIO3.... ............................................ .... 73
18.3. Other connections.... ...................................................... .... 75
18.3.1. Analog outputs 0/4-20 mA.... .......................... .... 75
18.3.2. Analog inputs 4-20 mA.... ............................... .... 75
18.3.3. Communication module................................... .... 76
18.3.4. Power supply.... ............................................... .... 76
18.3.5. Time synchronization.... .................................. .... 77
18.3.6. HMI.... .............................................................. .... 77
19. Appendix B: Menu structure........................................... 79
19.1. Reset page.... ................................................................. .... 80
19.2. Service page.... .............................................................. .... 82
19.3. Test page........................................................................ .... 98
19.3.1. Test HMI........................................................... .... 98
19.3.2. Test primary object.... ...................................... .... 99
20. Appendix C: Tripping time indication.... ...................... 101

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Copyrights
The information in this document is subject to change without notice and
should not be construed as a commitment by ABB Oy. ABB Oy assumes no
responsibility for any errors that may appear in this document.
In no event shall ABB Oy be liable for direct, indirect, special, incidental or

consequential damages of any nature or kind arising from the use of this
document, nor shall ABB Oy be liable for incidental or consequential
damages arising from use of any software or hardware described in this
document.
This document and parts thereof must not be reproduced or copied without
written permission from ABB Oy, and the contents thereof must not be
imparted to a third party nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a

license and may be used, copied, or disclosed only in accordance with the
terms of such license.
Copyright © 2006 ABB Oy
All rights reserved.
Trademarks
ABB is a registered trademark of ABB Group. All other brand or product

names mentioned in this document may be trademarks or registered
trademarks of their respective holders.
Guarantee
Please inquire about the terms of guarantee from your nearest ABB
representative.

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1. Introduction
1.1. This manual
Before attempting any operation with REF542plus, read this manual carefully
first.
This manual describes how to use the interface of REF542plus (LD HMI,
Local Detached Human Machine Interface). Note that HMI views and
pictures are to be considered exemplary.
Do not make any changes to the REF542plus configuration

unless you are authorized to do it and familiar with REF542plus
and its Operating Tool. This might result in malfunction and loss
of warranty.
1.2. Use of symbols
This publication includes the following icons that point out safety-related
conditions or other important information:
The electrical warning icon indicates the presence of a hazard

which could result in electrical shock.
The warning icon indicates the presence of a hazard which could

result in personal injury.
The caution icon indicates important information or warning

related to the concept discussed in the text. It might indicate the
presence of a hazard which could result in corruption of software
or damage to equipment or property.
The information icon alerts the reader to relevant facts and

conditions.
It should be understood that operation of damaged equipment could, under

certain operational conditions, result in degraded process performance
leading to information or property loss. Therefore, comply fully with all
notices.

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Operator's manual
1.3. Intended audience
This manual is intended for operators, supervisors and administrators to

support normal use of the product.
1.4. Product documentation
Name of the Manual Document ID

Application Notes 1MRS755870
CAN Manual 1VTA100189-Rev 1, en
Configuration Manual 1MRS755871
iButton Programmer User Manual 1MRS755863
Manual Part 3, Installation and Commission 1 VTA100004
Manual Part 4, Communication 1VTA100005
Motor Protection with ATEX Certification, Manual 1MRS755862
Operator’s Manual 1MRS755869
Protection Manual 1MRS755860
Technical Catalogue 1MRS755859
Technical Reference Modbus RTU 1MRS755868
Web Manual, Installation 1MRS755865
Web Manual, Operation 1MRS755864
1.5. Revision history
Version Date History

1VTA100172-Rev 1, en 01.11.2002 First release
1VTA100172-Rev 2, en 22.10.2003 Updated to version 4D02
1VTA100172-Rev 3, en 03.05.2004 Updated
1VTA100172-Rev 4, en 04.04.2005 Updated
A 28.02..2006 Document updated
* language
* layout
Applicability
This manual is applicable to REF542plus Release 2.0, software version

V4D02.

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Operator's manual
2. Safety information
Dangerous voltages can occur on the connectors, even though

the auxiliary voltage has been disconnected.
Non-observance can result in death, personal injury or

substantial property damage.
Only a competent electrician is allowed to carry out the electrical

installation.
National and local electrical safety regulations must always be

followed.
The frame of the device has to be carefully earthed.
The device contains components which are sensitive to

electrostatic discharge. Unnecessary touching of electronic
components must therefore be avoided.

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3. HMI features
The REF542plus HMI is shown in Fig. 3.-1. The HMI features a back
illuminated LCD, 8 push buttons, several LEDs and an electronic key sensor.
The language of the display, when available, can be selected via the
Operating Tool. The default language is English.
A051327
Fig. 3.-1 REF542plus HMI
The LCD in the SLD view provides a graphical representation of the primary
objects controlled or monitored by REF542plus in the switchgear. The right
half of the LCD is for plain text visualization such as measurements and
protection events. The contrast level is automatically controlled for an
optimum reading, it can also be adjusted as wanted.
The HMI panel is organized in three main areas.
3.1. Control area
The left side of the HMI panel is for primary objects control. The command
buttons and the information related to the switchgear control are placed on
this area
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A051328
Fig. 3.1.-1 HMI control area

1 E-Key sensor
This section of the LCD display shows the Single Line Diagram (SLD) of the
controlled panel and the measurement bars. Text can be added in this section
to improve the understanding of SLD.
* Command buttons
The Primary Object Control can be performed with the following push
buttons to allow operating the primary objects if configured as “selectable”.
The command push buttons for local operation of the switching devices are:
Open: to open the selected object.
Close: to close the selected object.
Select: to select the object. The selected object appears highlighted.
CB Fast Opening: to allow opening of the circuit breaker independently

from the selected control mode. When pressed simultaneously with the
normal open button, this button allows opening the circuit breaker
independently from the selected control mode. This feature must be
enabled in the unit with the Operating Tool.
* E-Keys Sensor: this is the sensor for the electronic keys. The sensor
automatically detects which key has been inserted. The two keys are
usually labelled “Protect” and “Control” to distinguish them.
* Protection key: is specialized to the protection environment allowing
changing of parameters and other functions related to the protection.
* Control Key: this is dedicated to the control modes. It allows changing the
operating mode of REF542plus. The different operating modes discipline
the access to the primary objects by the different REF542plus interfaces
(HMI and SCADA). When required, a Super User key to access both
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modes can be provided. The Super User key is also needed to access the
commissioning test mode. The password codes stored in the key can be
customized in each REF542plus for access restriction purposes.
* SLD view: this is the graphical part of the LCD. This part shows the single
line diagram of the switchgear. The status of the primary objects is
dynamically updated after every operation. If for example the circuit
breaker has been opened, its representation will reflect it.
3.2. Info and Menu area
The right side of the HMI LCD is for information and menu browsing. The
buttons to navigate through the menus and to change items are placed on this
area.
A051333
Fig. 3.2.-1 Info and Menu area

* Menu Navigation: these push buttons allow navigation trough the
REF542plus menus.
Pressing this button, the unit goes back to the former menu.
The up direction push button.
The down direction push button.
The enter push button to enter into the selected menu or to select
the highlighted submenu.
The following menus are available in the main window:

* Commands: this menu shows the configured FUPLA commands.
* E-Key status: to display and change the unit modes with the electronic
keys.
* Alarms: it displays the indication LED’s status.
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* Measurements: it displays the available measurements.

* Resets: to acknowledge alarms and other quantities.
* Events: to display protection starts and trips events.
* Protection: it displays the protection functions installed in the unit, and
allows displaying and changing their settings.
* Control: it displays the control functions list installed in the unit and
allows displaying and changing their settings.
* Service: relevant information on the HW and SW configurations and basic
setting of REF542plus.
* Tests: to access the test mode for the HMI and the primary objects.
Access to a few submenus is allowed only in some modes.
* LED bars: The three LED bars are available to show the most relevant
measurements acquired by REF542plus for a quick inspection of the
switchgear load situation. The three bars are marked M1, M2, and M3.
Each bar is composed of twelve LEDs, ten green and two red ones. The
ten green LEDs are normally dedicated to display between 0% and 100%
of the nominal value of the configured measurement. Each LED
corresponding then to 10% of the nominal value. The two red LEDs
indicate an overload condition of 20%. The measurements displayed by
the bars are set with the Operating Tool.
* Indication LEDs: 8 freely programmable, three-color LEDs are available
for indications. There are 4 pages of these LEDs. As a result, a total of 32
indication options can be programmed for events and status regarding
protection, control, monitoring, binary inputs and so on. The assignment
of the LED to a specific condition is done with the Operating Tool.
* Optical interface: This is the optical serial interface port to connect
REF542plus to a personal computer. By using the appropriate cable and
the Operating Tool, the following actions are possible:
* Download a configuration into the unit.
* Upload the current configuration from the unit.
* After a fault, upload the fault recorder data. This is possible only if the
fault recorder has been previously enabled with the Operating Tool.
Upload other information (measurements, binary inputs status, binary output

status).
Do not make any changes to the REF542plus configuration

unless you are familiar with REF542plus and the Operating
Tool. This might result in malfunction and loss of warranty.
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3.3. REF542plus status information area
A051338
Fig. 3.3.-1 Status Information area

1 Unit status
2 Network Communication status
3 Alarm
4 Interlocking Error
The HMI shows the following status information:
* Ready. This green LED is turned on when the unit is in the operational
state. The LED is switched off when the auxiliary power is not present or
when the unit is not operational (FUPLA is not running).
* Network Communication. This LED is meaningful only when the
REF542plus is equipped with a communication module. When a
communication module is detected the LED turns on to green. If the
module is not detected or fails, the LED turns red. When a Modbus
communication module is installed, the LED becomes orange if the
communication error rate increases. It becomes red when the
communication error rate prevents good communication. The LED
comes back to green when no communication errors occur or by
resetting the module status registers (see the Modbus technical reference).
When there is no communication module, the LED is always switched off.
* Alarm: this LED turns to red when the user defined alarms become
true. Several arbitrary alarm conditions can be defined and configured
with the Operating Tool. Alarm conditions could be the trip of a
protection function, loss of SF6 in the circuit breaker and so on. When
this LED is on, it is not possible to close the circuit breaker or to
download a new configuration. The alarm must be acknowledged first.
* Interlocking Error: this LED is usually green. It turns temporarily to
red when the user attempts an operation that would violate the
programmed interlocking conditions; for example switching a
disconnector with the circuit breaker in closed position.
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4. Behavior at power up
Before energizing the switchgear, verify that the REF542plus

protection functions are properly set and that the unit is properly
working (READY LED green).
At power up, the HMI unit shows on the LCD for a few seconds the
following:
A051339
Fig. 4.-1 REF542plus LCD during power up
After that, the LCD left part shows the switchgear single diagram while the
right part shows the default menu. When the initialization is completed and
the unit is operational, the ready LED is on.
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5. Control modes
5.1. Available control modes
Local Control
It is possible to control the circuit breaker and other primary objects from the
HMI using the object control buttons. Open and close operations are possible
only if the interlocking logic programmed into the unit allow them. Remote
control from the SCADA is inhibited. Uploading and downloading the
configuration via the optical interface is possible.
Remote Control
The control of the circuit breaker and other primary objects from the HMI is
inhibited. The control is possible only remotely. Uploading and downloading
the configuration via the optical interface is possible.
No Control
It is not possible to control the circuit breaker and other primary objects both
from the HMI and remotely. Any kind of operation apart from the protection
trip is inhibited. Uploading and downloading the configuration via the optical
interface is possible.
Local and Remote Control
Both the local control and remote control from HMI are possible. Uploading
and downloading the configuration via the optical interface is possible.
The selection of this control mode requires caution, because

operations are allowed both from the HMI and remotely.
5.2. Changing the control modes
The next figure shows how to change the control mode. At first the menu E-
Key must be selected. Then the control key must be placed in the electronic
key sensor.
Select then the desired control mode by using UP and DOWN until it
is highlighted. Confirm the selection by pressing ENTER . After pressing
ENTER , the E-key status menu will appear again. Verify that the required
control mode has been properly set in the unit looking in the lower left corner
of the HMI. A text string there indicates the currently selected control and
protection mode.
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A051340
Fig. 5.2.-1 Changing the control mode by using the control key
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6. Operating the primary objects

The primary objects can be operated from the HMI when the selected control
mode is local or local and remote. The Object control push buttons allow
operating the primary objects.
Press to step through the available objects until the desired object is
selected (it will appear highlighted in the SLD). The object remains
highlighted until the open or close push button is pressed or the time-out has
elapsed.
Press to open the selected object.
Press to close the selected object.
Only primary objects controlled directly by REF542plus can be

selected. For example, REF542plus will show the correct
position of a manual disconnect switch after an operation, but it
will not be possible to select it.
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7. Viewing and resetting alarms

7.1. Viewing alarms
The presence of an alarm, when latched, is indicated by the alarm LED turned
on or by one of the 8 x 4 pages user programmable LED’s turned on to red.
The conditions or the events that generate an alarm are defined and
programmed with the Operating Tool.
When an alarm is active, the corresponding LED is turned on to red. Select

the alarm menu with the navigation buttons. Then, this menu displays the text
associated to the alarm condition. The displayed text is defined with the
Operating Tool.
There are four pages of alarms and each page reports eight alarms at most.
Use the navigation button to browse through the pages.
A051341
Fig. 7.1.-1 Alarm visualization
7.2. Resetting alarms
At first, the reset menu must be selected. Select the reset menu with the
navigation buttons. Highlight the reset alarm line in the menu and then press
ENTER .
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Some alarms might not be reset before the cause that generated it has been
removed. For example, an alarm due to an error in the tripping circuit (coil
supervision) cannot be reset before the tripping coil is replaced. Whereas an
alarm generated by a trip of a protection function is normally reset with this
procedure.
A051342
Fig. 7.2.-1 Resetting alarms
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8. Viewing measurements
REF542plus offers complete measurements set to the user. To view the
measurements, select the measurement menu with the navigation button. Use
the UP and DOWN buttons to browse the measurement pages.
The available measurements depend upon the unit configuration. In the

maximum configuration, the following measurements are displayed:
* IL1, IL2, IL3, in A; line currents, measured values
* U1E, U2E, U3E, in kV; phase to earth voltages, measured values
* UL12, UL23, UL31, in kV; phase-to-phase voltages, computed values.1)
* IL1 mean, IL2 mean, IL3 mean, in A; mean currents in the observation
period, computed values
* IL1 max, IL2 max, IL3 max, in A; maximum peak currents in the
observation period, computed values
* Frequency, in Hz; measured values
* Active power, in kW; reactive power in kVAr, apparent power in kVA,
computed values
* Power factor, computed value
* Active energy in MWh, reactive energy in Mvarh; computed values
* Operating hours, in hours. This is the total working hours of the unit
* Switch cycle, number the circuit breaker close-open cycles
* Added switched current, in kA; sum of the interrupted currents by the
circuit breaker
* THD (total harmonic distortion)
The observation period is set with the Operating Tool. It can be

from 0 minutes up to 30 minutes. If the observation period is set
to 0, the corresponding measurements are disabled.
The refresh time for the displayed measurements is about half second.
1)
REF542plus can also use phase-to-phase voltage transformers. When
used, phase-to-phase voltages are measured and phase to earth voltages
are computed.
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A051343
Fig. 8.-1 Measurements visualization
The available measurements depend upon the analogue input

module type and the unit configuration.
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9. Viewing events
REF542plus records the last 30 protection events (start, trips, block and
other). This internal memory is managed as a circular buffer, for example the
31st event overwrites the 1st oldest one. In case of a power loss, events are
kept because they are stored in the non-volatile memory.
For each event, the following information is recorded: involved protection

function, event type, relevant measurement (current, voltage, frequency), date
and time (up to milliseconds). Events are displayed using the full screen; the
single line diagram is thus not visible.
A051344
Fig. 9.-1 Events display
To display the protection events, select the Start/Trip menu with the
navigation buttons. Use UP and DOWN to browse through the
events.
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10. Viewing and changing the protection settings

10.1. Viewing the protection settings
The protection functions currently installed in the unit can be seen in the
menu protection functions. Select the menu protection functions with the
navigation push buttons.
A051345
Fig. 10.1.-1 Viewing the installed protection functions
Use UP and DOWN to highlight the desired protection function and

press ENTER . Then, the protection parameters will be displayed in one
or more pages.
10.2. Changing the protection settings
10.2.1. Changing the protection key mode
Two different modes are available for the protection functions:

* Set: It is possible both to visualize and to change the protection settings.
* Operational: It is possible to visualize the protection settings but it is not
possible to modify them.
In both modes, the protection functions are active.
In the operational mode, parameterization of the protection functions is also

possible by a SCADA when present. In the set mode, parameterization from a
SCADA is inhibited.
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The procedure to change the protection mode is identical to changing the

control mode. At first, the menu E-Key must be selected. Then the protection
key must be placed in the electronic key sensor. Select then the required
protection mode by using UP and DOWN until it is highlighted.
Confirm the selection by pressing ENTER . After having pressed ENTER
push button, the E-key status menu will appear again. Verify that the
required protection mode has been properly set in the unit, looking in the
HMI lower left corner.
A051346
Fig. 10.2.1.-1 Changing the protection mode by using the protection key
10.2.2. Changing the protection parameters
Select the menu protection functions with the navigation push buttons and
highlight the desired protection function. Press ENTER to select it. Press
ENTER again and the cursor will automatically go to the first parameter.
Use Up or Down buttons to modify the parameter as wished. After
completed, press ENTER and use Up and Down button to select
the next parameter to change.
Repeat the procedure for all the parameters that need to be modified. Then
press to go back to the list of currently installed protection functions.
Repeat the procedure for every protection function that needs to have the
setting modified.
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A051347
Fig. 10.2.2.-1 Changing protection parameters
Press again to leave the protection functions menu. The unit will then ask
what to do with the changes:
The following screen will appear:
A051348
Fig. 10.2.2.-2 Unit right screen after protection parameters modification
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Select the desired choice with Up or Down and then press ENTER
to confirm it. The meaning of the choices is as follows:
Store permanently: The new parameters are stored in the unit internal
memory. They will be used immediately and for all the next starts.
Save temporarily: The new parameters are used immediately but are not
saved in the unit internal memory. Next starts will use the old parameters.
Discard changes: The new parameters are discarded. There are no effects.
Do not switch off the Base Unit power supply during parameter
storing. The whole unit configuration might be corrupted and a
new configuration download might be necessary.
10.2.3. Changing the active parameter set
Most of the protection functions have two different parameter sets to cope
with different plant situations. This menu allows seeing and changing the
active parameter set.
Changing the active parameter set is possible only with the protection in the
set mode.
Select the active set page menu and press ENTER to make the change.
A051349
Fig. 10.2.3.-1 Changing the protection active parameter set
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10.2.4. Viewing and changing control parameters
Select the Control menu with the navigation push buttons and highlight the
desired control function. Press ENTER to select it. Press again and
the cursor will automatically go to the first control parameter. Use the Up
or Down button to modify the parameter as wished. After the
modification, press and use Up Down to select the next
parameter to change.
Repeat the procedure for all the parameters that need to be modified. Then
press to go back to the list of currently installed protection functions.
Repeat the procedure for every control function that needs to have the setting
modified.
A051350
Fig. 10.2.4.-1 Control parameters page
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11. Setting the time and date

During commissioning, the internal time and date of the unit should be set to
the current values. There are a few differences according to the unit
configuration.
Standalone unit: The internal time of the unit has to be set to the current
value. To do it, select the service menu and then the MC time submenu with
the navigation buttons.
A051351
Fig. 11.-1 Setting the time
The time is edited by using UP , DOWN and then ENTER to

confirm. The complete date and time must be inserted: year, month, day, hour,
minutes and seconds.
Unit connected to a master clock: When the unit is connected to a master

clock (typically a clock which receives its signal from a GPS), only the year
can be set. The remaining part of the date and time is received from the
master clock.
Unit connected to a SCADA system: Usually, the SCADA transmits to the

unit the date and time according to the used protocol services. There are some
differences depending upon the used protocol. IEC 60870-5-103 protocol:
The IEC 60870-5-103 module is the time master. Setting the time and date
from the HMI is inhibited. LON LAG 1.4 protocol: The LON module is the
time master. Setting the time and date from the HMI is inhibited. SPA bus and
Modbus protocols: usually, the SCADA sets the date and time, nevertheless
setting the time and date from the HMI is allowed.
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12. Command page

From this page, it is possible to access the HMI command objects configured
in the application software of REF542plus. For more information on these
objects, refer to Operating Tool user manual.
A051352
Fig. 12.-1 Command page
By selecting the desired command and pressing ENTER the command is

executed.
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13. REF542plus commissioning mode

The commissioning test mode allows accessing all the digital and analogue
inputs and outputs of REF542plus. This mode is independent of the
REF542plus application. This working mode has been designed to make
easier the wiring verification.
The super user key is required to enter this mode.
Entering this mode STOPS the execution of the protection and

control functions. The application software is not running.
However, it is not deleted from the permanent memory of the
unit. The commissioning test mode should be entered when the
switchgear is de-energized and in a safe state.
To switch on this mode the following actions have to be performed in

sequence.
* Switch off the REF542plus Base Unit.
* Place the super user key on the e-key sensor and keep it contacted.
* Switch on the Base Unit.
When the Base Unit starts the e-key is detected. The commissioning mode is
entered. Verify this reading on the start-up status line “COMMISSIONING
MODE”. When this text is visible, the e-key can be unplugged from the e-key
sensor.
This mode allows driving directly the binary outputs of the Base
Unit. If they are connected to primary objects, operations are
thus possible. The interlocking functions are disabled. Before
accessing this mode, put the switchgear in safe conditions.
When entering the commissioning mode, the following screen is displayed.
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A051353
Fig. 13.-1 Commissioning mode display
13.1. Binary input commissioning page
This page displays the current status of the binary input channels on the
binary IO modules. There are 14 binary inputs per module available. For the
binary inputs numbering see Section 18.2. Binary inputs and outputs.
Line description: “Channel descriptor” “Channel number “: “Values”

Channel descriptor: Binary input
Channel number: x-yy. Where x addresses the binary IO slot, yy is the binary
input number. 1 means X20 slot and so forth.
Values: 0 → input is not active. Applied voltage is below the
activation threshold.
1 → input is active. Applied voltage is above the activation
threshold.
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A051354
Fig. 13.1.-1 Binary inputs commissioning page
13.2. Binary output commissioning page
On this page, it is possible to force the status of the binary outputs. All the
outputs can be driven with the exception of the watchdog.

Channel descriptor: Binary output
Channel number: x-yy. Where x addresses the binary IO slot, yy is the binary
output number. 1 identifies the X21 connector and so forth.
Values: 0 → output is opened. The relay is not energized.
1 → output is closed. The relay is energized. Normally opened
contacts are closed.
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A051355
Fig. 13.2.-1 Binary outputs commissioning page
13.3. Analog input commissioning page
This page shows the analog measurements acquired by the analog input
module. The shown values are independent on the rated primary current or
voltage of the primary sensors. The measurements are reported in absolute
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values taking into consideration as nominal values of the secondary windings

1 Amp and 100 V. If the 5 Amp current inputs are connected applying the
nominal rated current, it will be shown 1 A.

Channel descriptor: Analog input
Channel number: x, where x addresses the analog input channel.
Values: CT (1-5 A) → Rated secondary current related to the current
input.
CT (0,2 A) → Rated secondary current.
VT (100 V) → Rated secondary voltage (Volt).
Sensor → Voltage output of the sensor (Volt).
A051356
Fig. 13.3.-1 Analog inputs commissioning page for the 3CT, 3VT, 1VT, 1CT
module
With sensor inputs, the displayed values are the voltages read by the analog
channels. For example, by using the voltage divider 10.000/1 applying 20 kV
on the sensor, the measurement will show 2 Volt. For the current sensor 80 A/
150 mV, applying 80 Amp on the sensor the measure will be 0.150 Volt.
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A051357
Fig. 13.3.-2 Analog inputs commissioning page for the 6 sensor module
connected to 3 voltage divider and 3 Rogowski coils
13.4. Analog output 4- 20 mA commissioning page
This page allows setting the value of the analog channels in the 4-20 mA
module.

Channel descriptor: Analog Output
Channel number: x. Where x addresses the analog output channel.
Values: 0/4 mA to 20 mA, step 1 mA. The value can be set with UP ,
DOWN .
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A051358
Fig. 13.4.-1 A 4-20 mA analog outputs commissioning page
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13.5. Analog input 4-20 mA commissioning page
From this page, it is possible to read the analog measurements of the Analog
Input 4-20 mA module. The shown measurements will be depending on the
connected sensor type. In case of a general 4-20 mA sensor, the value of the
applied current to the channel is displayed. In case of a SF6 Trafag sensor, the
density and the temperature are displayed.

Channel descriptor: General 4-20 mA sensor → General sensor
Trafag → Density, Temperature
Channel number: x. Where x addresses the analog input channel.
Values: General Sensor → 4-20 mA, for Trafag the density and
the temperature.
A051359
Fig. 13.5.-1 4-20 mA analog inputs commissioning page
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13.6. Optical inputs commissioning page
This page displays the status of the optical inputs on the main module. This
mode is available only with main modules equipped with the optical inputs
(1VCF751021R0803, X74 only and 1VCF751021R0801 for all).

Channel descriptor: Optical Input
Channel number: x. Where x addresses the optical Input channel.
1: X74 (time synch input)
2: X75
3: X76
Values: 0: Optical input is off (no light is present).
1: Optical input is on (light is present).
A051360
Fig. 13.6.-1 Optical inputs commissioning page
13.7. Optical output commissioning page
This page allows driving the optical output on the main module (only type
1VCF751021R801).

Channel descriptor: Optical output
Channel number: x. Where x addresses the optical output channel.
Values: 0: Optical output is off (light not present).
1: Optical output is on (light present).
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The value can be selected with UP , DOWN .
A051361
Fig. 13.7.-1 Optical output commissioning page
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14. Connection to PC
14.1. Optical to RS232 converter cable
A special cable with an optical interface is needed to connect REF542plus to

a serial port of a PC. This cable is available from ABB.
Fig. 14.1.-1 REF542plus serial cable
14.2. Downloading a configuration
When the connection is set up with the appropriate cable, it is possible to

download the configuration into REF542plus with the Operating Tool.
Connect the optical converter to the optical PC connector on the HMI and the
D-sub connector to the PC. Start the Operating Tool on the PC and select the
serial port to be used inside the program.
A051363
Fig. 14.2.-1 Operating Tool’s transfer menu
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14.2.1. Serial port settings
A051364
Fig. 14.2.1.-1 Setting the communication parameter of the serial port
Select the COM port where the RS232/optical cable is plugged in.
Apply the following settings:

Baud rate 19200
Data bits 8
Stop bit 1
Parity Even
Base Unit slave address: This number can be from 1 to 254. When several
Base Units are connected to the same HMI, this number uniquely identifies
the Base Unit. The default address is 99. To configure or to change the Base
Unit slave address there are two methods:
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* Open the application file with the Operating Tool and change it in the
hardware settings.
A051365
Fig. 14.2.1.-2 Changing the Base Unit address
* Via the HMI menu > Service page > Communication > HMI PORT
A051366
Fig. 14.2.1.-3 Changing the Base Unit address from the HMI
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Please note:
When the ALARM LED is on, the download is inhibited.
The configuration download starts as soon as the relevant push button on the
Operating Tool is clicked.
The previous configuration inside REF542plus is destroyed and overwritten

by the new one.
REF542plus is fully operational during the download. After the download,

REF542plus starts to write the new configuration in the non-volatile with a
low priority task in background. This task might take several seconds.
Do not switch off Base Unit power supply during the storing.
The whole unit configuration might be corrupted and a new
configuration download might be necessary.
The download is possible in all the control modes, but not control.
Communication to the SCADA system is operational during the download.
After the download, REF542plus automatically starts with the new

configuration.
When the download is completed, the unit may change the

operational status of the output relays due to the new logic
configured in the application file. It is strongly recommended to
put the switchgear in safe conditions before performing the
download.
14.3. Uploading the configuration
With the Operating Tool, it is possible to upload the current configuration

inside REF542plus. Set the Operating Tool and the PC as for the download
and click the menu Transfer/load from REF542plus.
Please note:
The uploaded configuration overwrites the current one inside the Operating
Tool.
The upload is possible in all control modes and does not affect the
functioning of the unit.
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14.4. Uploading other information
With the Operating Tool, other information can be uploaded from

REF542plus. Different data can be uploaded:
* The fault recorder file
* The binary input status
* The binary output status
* The measurements
* The software version
All this data is accessible with the Operating Tool from the transfer menu.
Refer to the Operating Tool manual for more details.
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15. Troubleshooting
15.1. Error messages
Base Unit not responding, communication corrupted or

wrong slave address
When the HMI is not able to communicate with the Base Unit, the following
information appears on the LCD:
A051367
Fig. 15.1.-1 HMI is not able to communicate with the Base Unit
Solution:
Check that the Base Unit is powered and regularly working. Look at the
status LED on the connector panel (Slot X7).
The LED close to the analog inputs is related to the watchdog. When the Base
Units is working this LED is on with a weak light.
The other LED is related to the communication with the HMI. When the
communication is properly working, this LED is blinking. When the
communication is not working, the LED can be either ON or OFF. It depends
on when the communication is interrupted.
Check that the connection cable between the HMI and the Base Unit is
inserted both in the HMI and in the Base Unit (Base Unit connector X12D)
and properly tighten.
Check the slave address of the connected Base Unit to be polled. The address
is configured in the application file. If you do not know you can enter the
following page by pressing ENTER.
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A051437
Fig. 15.1.-2 HMI test page
Select HMI <-> Base Unit address scanning menu item and press ENTER.
The HMI will start polling all the addresses to find the connected Base Units.
When a unit is found, its address and the feeder name are reported.
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A051438
Fig. 15.1.-3 HMI is polling the Base unit addresses
Select the HMI <-> Base Unit address to change the address to be polled.
A051439
Fig. 15.1.-4 Changing the Base Unit address to be polled.
HMI Self Test
Press ENTER to start the test for the HMI.
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Fig. 15.1.-5 HMI test page
REF542plus is without configuration when the following message appears:
A051441
Fig. 15.1.-6 REF542plus without configuration
Solution:
Download the configuration into the unit by using the serial cable and the
Operating Tool.
Configuration not loaded
The following message appears when the downloaded configuration has not
been saved inside the unit due to an internal error.
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A051442
Fig. 15.1.-7 REF542plus configuration is not stored in the unit internal memory
Solution:
Try to download the configuration again. If after two or three attempts the
error remains, contact ABB.
Wrong configuration
The following message appears when a not correct configuration has been
downloaded in the Base Unit. This message can also appear when the
configuration contains protection functions that exceed the unit functionality
level.
A051443
Fig. 15.1.-8 REF542plus with wrong configuration
For any other error message, contact ABB.
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15.2. Clearing the configuration inside the unit
In some cases, there might be the need to delete the configuration stored
inside the REF542plus. For example, when the RED alarm is on, it is not
possible to download a new configuration inside REF542plus. The following
procedure deletes the configuration inside REF542plus:
* Switch off the Base Unit power supply (disconnect the X10 connector
from the Base Unit).
* Press simultaneously the UP and DOWN buttons on the HMI and
keep them pressed.
* Switch on the Base Unit again.
After this procedure, REF542plus is without configuration. Download a new

configuration in the unit.
This procedure deletes the configuration stored inside

REF542plus. The configuration cannot be recovered. Upload the
configuration and save it before deleting it from the unit.
15.3. Primary objects incorrect visualization
The primary object status is usually acquired by REF542plus with 2 distinct

contacts, one that is closed when the object is closed and another one that is
opened when the object is opened.
The primary object is visualized in open position with a dotted line when both
contacts are opened (REF542plus has no voltage at both contact inputs).
A051444
Fig. 15.3.-1 REF542plus has no voltage at both inputs indicating the primary
object position
The primary object is visualized both in open and close positions when both
contacts are closed (REF542plus has voltage at both its contact inputs).
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A051445
Fig. 15.3.-2 REF542plus has voltage at both inputs indicating the primary object
position
Solution:
Check the wiring of the primary object. Verify that REF542plus connectors
are properly inserted and tightened.
Note: When the primary object in such an undefined positions, issuing an

open command will activate the open coil on the circuit breaker. The open
operation is never blocked. The close operation with the object in the
undefined position is blocked. A close command will be discarded and will
turn the interlocking error LED on.
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16. Terminology
Term Description
Ethernet Physical communication network to transfer Internet
data of the REF542plus to the PC and back.
Modbus By extension, communication board implementing the
Modbus protocol for REF542plus.
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17. Abbreviations
Abbreviation Description
BIO Binary input and output board
CAN Controller Area Network
CT Current Transformer
EEPROM Electrically erasable programmable read-only memory
FUPLA Function block Programming Language; Function
Plan; Function Chart
GPS Global Positioning System
HMI Human-Machine Interface
ID Identification
IEC International Electrotechnical Commission
IP Internet Protocol
LAG Lon Application Guide
LCD Liquid crystal display
LD Logical Device
LED Light-Emitting Diode
LON Local operating network
MC Micro controller
SCADA Supervision, Control and Data Acquisition
SLD Single-line diagram
SPA Data communication protocol developed by ABB
VT Voltage transformer
65

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18. Appendix A: Connection diagrams

The pictures below show the connections plate for REF542plus both in the
wide and standard housing versions. The wide housing version can house
three binary input and output modules; the communication module, the
analog output module or alternatively the analog 4-20 mA input module. The
standard housing version can house at most two binary input and output
modules and alternatively the communication or the analog output module.
The connectors meaning is explained in the following.
Do not operate a switchgear unless the REF52plus connections

are properly done and verified by an expert electrician and
tightened.
A051446
Fig. 18.-1 REF542plus wide housing connections plate with mixed analog input
connector
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A051447
Fig. 18.-2 REF542plus standard housing connections plate with mixed analog
input connector
Table 18.-1 summarizes the connectors.
Table 18.-1 Connectors

Connector Meaning
X10 Base Unit power supply
X20 First BIO, input
X21 First BIO, output
X30 Second BIO, input
X31 Second BIO, output
X40 Third BIO, input
X41 Third BIO, output
X50 4-20 mA analog outputs, 4-20 mA analog inputs
X51 4-20 mA analog input RS 232 service interface
X52 4-20 mA analog CAN service interface
X60 Modbus RS 485, channel 2; COM L-COM I TX; SPABUS RX
X61 Modbus RS 485, channel 1; COM L-COM I RX; SPABUS TX
X62 Modbus optical, RX channel 1
X63 Modbus optical, TX channel 1
X64 Modbus optical, RX channel 2
X65 Modbus optical, TX channel 2
X70 Ethernet 10 Mb/s Rj45
X71 CAN Open ISO11898 connector
X72 Mainmodule RS 232 service interface
X73 HMI connection
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Table 18.-1 Connectors (Continued)

Connector Meaning
X74 Time synch input
X75 HSTS Input
X76 HSTS Input
X77 HSTS Output
X80 Analog inputs
X81 Sensor 1
X82 Sensor 2
X83 Sensor 3
X84 Sensor 4
X85 Sensor 5
X86 Sensor 6
X87 Sensor 7
X88 Sensor 8
18.1. Analog Inputs
REF542plus can have a maximum of 8 analog input channels. These inputs

are divided into three measurement groups:
* Measurement Group 1: channel 1, channel 2, channel 3
* Measurement Group 2: channel 4, channel 5, channel 6
* Measurement Group 3: channel 7, channel 8
Group 1 and group 2 have to be homogeneous, which means they can

measure 3 currents or 3 voltages. For example, measurements of 1 current
and 2 voltages are not allowed.
Group 3 can get any type of signals: 2 currents, 2 voltages, 1 current and 1
voltage and so on. Group 1 and group 2 can be used for homogeneous current
or voltage measurements both from instrument transformers and non-
conventional sensors. Group 3 can be used in a heterogeneous way.
Channel 7 and 8 in group 3 can be used for earth-fault current with CT type
input; residual voltage, or for the synchrocheck function with VT or sensor
type input.
The input CT 0.2A is commonly used with a toroidal transformer for

sensitive earth-fault current measurement.
Instrument current transformers can have secondary windings ratio /1 A or /5

A. The primary nominal current (for example 400 A) is selected with the
Operating Tool. The secondary current (for example /5 A) is automatically
selected connecting the right wire to the analog input module.
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The Rogowsky coil can be used for current sensing. The correct ratio of the
Rogowsky coil is selected with the Operating Tool. The resistive divider can
be used for voltage sensing. The ratio is selected with the Operating Tool. The
physical input on the unit is the same both for voltage and current sensing, the
selection is done via the Operating Tool. Therefore, it is possible for example
to use 6 Rogowsky coils, 6 voltage dividers, or 3 Rogowsky coils and 3
voltage dividers.
To detect which analog input module is present inside the unit, look in the
identification label stick on the unit itself, or on the HMI service page under
the HW identification submenu.
A051450
Fig. 18.1.-1 Connector for sensors analog input module
The analog input for sensor is the same both for voltage and current sensing.
To find out whether an input is for current or for voltage, the Operating Tool
is needed. X81 corresponds to analog input 1 (sensor 1 in the Operating
Tool), X82 to analog input 2 (sensor 2 in the Operating Tool) and so forth.
A051451
Fig. 18.1.-2 Connector for conventional instrument transformers
The connector for conventional instrument transformer has twenty-four pins.

The following Table 18.1.-1 defines which input is connected to what:
Table 18.1.-1 Connection table for conven tional instrument

transformers
VT (100-110/) CT (1-5A) CT (0.2A)
1 T5/B T5/2
2 T3/B T3/2
3 T1/B T1/2
4 T8/B T8/2 T8/A
5 T5/R T5/1
6 T3/R T3/3
7 T1/3
8 T8/R T8/3 T8/B
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Table 18.1.-1 Connection table for conven tional instrument

transformers (Continued)
9 T5/3
10 T3/1
11 T1/R T1/1
12 T8/1
13 T4/3
14 T2/B T2/2
15 T6/3
16 T7/B T7/2 T7/A
17 T4/B T4/2
18 T2/3
19 T6/B T6/2
20 T7/R T7/3 T7/B
21 T4/R T4/1
22 T2/R T2/1
23 T6/R T6/1
24 T7/1
B: Black wire for voltage transformer.
R: Red wire for voltage transformer.
1: 1 A input for current transformer.
2: Common input for current transformer.
3: 5 A input for current transformer.
Example:
To determine the pins for the analog input module 1VCF750170R0817:

3CTs, 3VTs, 1CTs; used with transformers with 1 A on the secondary
windings.
The following connection must be done:
Analog input 1; the current transformer for phase 1 must be connected on pins
11 and 3 (common).
22 and 14 (common).
10 and 2 (common).
Analog input 4; the voltage transformer for phase 1 to earth must be

connected on pins 21 and 17.
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Analog input 7, for the toroidal transformer for the residual current must be
connected on pins 24 and 16 (common).
A051453
Fig. 18.1.-3 Connector for mixed analog input module
The picture above shows the connector for the mixed analog input module
when both sensors and conventional instrument transformers are used. To
find out which connector is used for what, identify the module code from the
identification label stick on the unit and see Table 18.1.-1.
18.2. Binary inputs and outputs
Binary input and output modules use the following connectors:
X20 (inputs), X21 (outputs) for the first module.
X30 (inputs), X31 (outputs) for the second module.
X40 (inputs), X41 (outputs) for the third module, available with the wide
housing only.
REF542plus can be equipped with two different types of binary inputs and
outputs modules: static or with electromechanical relays.
18.2.1. Static
In the static module, digital inputs are implemented with optocouplers and
digital outputs are implemented with power transistors. Two different module
types are available, with control coil continuity and without.
Each module features: 14 digital inputs, 3 power outputs, 4 normal outputs, 2

signal outputs, 1 watchdog output and optionally 2 coil supervision circuits.
For more information, refer to the REF542plus Technical Catalogue.
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A051454
Fig. 18.2.1.-1 Two static binary inputs and output modules
18.2.2. Electromechanical
In the electromechanical module, digital inputs are implemented with

optocouplers and digital outputs are implemented with electromechanical
relays.
REF542plus can be equipped with 2 different electromechanical module

types, BIO2 and BIO3. The modules are functionally equivalent, with slight
variations. These modules are available in different versions. For more
information, refer to the REF542plus Technical Catalogue.
18.2.2.1. BIO3
Twelve different types of BIO3 are available depending upon the supply
voltage and other features.
Table 18.2.2.1.-1 BIO3 types and codes

BIO3 Code Description
1VCF750132R0801 Binary I/O3 - 20..90 VDC/14VDC Standard
1VCF750132R0803 Binary I/O3 - 20..90 VDC/14VDC Standard with
Static Channel
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Table 18.2.2.1.-1 BIO3 types and codes (Continued)

BIO3 Code Description
1VCF750132R0801 Binary I/O3 - 20..90 VDC/14 VDC Standard with
interconnected '-' on inputs
1VCF750132R0803 Binary I/O3 - 20..90 VDC/14 VDC with Static
Channel and with interconnected '-' on inputs
1VCF750132R0802 Binary I/O3 - 80..250 VDC/50 VDC Standard
Static Channel
interconnected '-' on inputs
Static Channel and with interconnected '-' on
inputs
Static Channel
with Static Channel
A051455
Fig. 18.2.2.1.-1 2 BIO3 modules with interconnected inputs and the static output
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18.3. Other connections
18.3.1. Analog outputs 0/4-20 mA
The 4 analog outputs, when present, are available at connector X50

accordingly to the following …x-ref…diagram. The not used pins, including
the shielding of the cable are connected to ground.
A051457
Fig. 18.3.1.-1 0/4-20 mA analog outputs
18.3.2. Analog inputs 4-20 mA
When present, the 4-20 mA analog input module uses connector X50.
Sensor’s connections are shown in the picture below…x-ref… X51 and X52
are service interfaces of no use for the user. The output contact BO1 is for the
future use.
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A051458
Fig. 18.3.2.-1 4-20 mA analog inputs
Only passive sensors, for example those that are powered from
the loop can be connected to the 4…20 mA analog input
module.
18.3.3. Communication module
The communication module uses connectors from X60, X61, X62, X63, X64
and X65 depending on the physical media type (RS 845, glass or plastic
fiber).
18.3.4. Power supply
Power supply for the Base Unit is X10.
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18.3.5. Time synchronization
The optical input for time synchronization is X74.
18.3.6. HMI
A051459
Fig. 18.3.6.-1 HMI connectors
The HMI power supply is X10 (1 is +, 2 is -), while the serial cable to connect
the Base Unit must be connected to X20.
Respect the right polarity on the HMI power supply to avoid

damages to the unit.
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19. Appendix B: Menu structure

This chapter illustrates the HMI menu structure with the submenus not
described in the document.
To access the menu structure, press .
A051460
Fig. 19.-1 REF542plus menu
The accessing in some submenus is restricted to a few operating modes as

described in the Table 19.-1 below.
Table 19.-1 Menu access table

Menu / Submenu page No Local Remote L & R Prot. Prot.
Control Control Control Control Set Oper.
E-Key status Yes Yes Yes Yes Yes Yes
Measurements Yes Yes Yes Yes Yes Yes
Alarms Yes Yes Yes Yes Yes Yes
Reset page
- Alarm - - - - Yes Yes
- Max. values - - - - No No
- Energy values - - - - No No
- CB cycles - - - - No No
- Fault recorder - - - - Yes No
- Start/Trip - - - - Yes No
- Counters - - - No No
Start/Trip page Yes Yes Yes Yes Yes Yes
Active set page
- View parameter Yes Yes Yes Yes Yes Yes
- Change set No No No No Yes No
Protection functions
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Table 19.-1 Menu access table (Continued)

Menu / Submenu page No Local Remote L & R Prot. Prot.
Control Control Control Control Set Oper.
- View Parameter Yes Yes Yes Yes Yes Yes
- Change Parameter - - - - Yes No
Control parameters
- View parameter - - - - Yes Yes
- Change parameter - - - - Yes No
Service page
- Statistics Yes Yes Yes Yes Yes Yes
- Versions Yes Yes Yes Yes Yes Yes
- Communication Yes Yes Yes Yes Yes Yes
address
- LCD contrast Yes Yes Yes Yes Yes Yes
- MC time Yes Yes Yes Yes Yes Yes
- Load flow direction Yes Yes Yes Yes Yes Yes
- Autoreclosure mode No No No No Yes No
- IEC 60870-5-103 Yes Yes Yes Yes No No
module
Test page
- HMI Control Unit Yes Yes Yes Yes Yes Yes
- Primary No Yes No No No No
19.1. Reset page
From this page, it is possible to reset alarms and other quantities. Some reset
actions are possible only if REF542plus is in the proper mode. For example,
the fault recorder can be reset only in the set protection mode. An attempt to
reset it in the operational mode will be denied.
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A051461
Fig. 19.1.-1 Attempt to resetting the fault recorder in the wrong mode
Select the quantity to reset with UP and DOWN and press ENTER
to execute.
A051462
Fig. 19.1.-2 Resetting a quantity in the proper mode
The quantities that can be reset are:
Reset alarm: can only be reset, if there is no active alarm present anymore. An
attempt to reset an alarm caused for example by an interrupted open coil is
impossible as long as the coil is not replaced.
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Reset max. values: this sub menu resets the maximum and mean current
values in the observation period. Also the sum of switched off current is reset
from here.
Reset energy values: all the energy values (active, reactive, apparent) are reset
from here.
Reset CB cycles: a circuit breaker cycle is a close operation and the

subsequent open operation. The unit sums the cycles. This cycle number is
reset from here.
Reset fault recorder: the fault recorder data is cleared from here.
Reset Start/Trip: the start and trip protection events are cleared from here.
Reset counters: the unit working hours are reset from here.
19.2. Service page
The service page menu is composed of several submenus. Browse through

the submenus with UP and DOWN buttons. Press ENTER to
enter the selected submenu.
A051463
Fig. 19.2.-1 Service page menu
The service page contains the following submenus.
Statistics
This submenu shows the FUPLA cycle time and other information related to
the current configuration in the unit.
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A051464
Fig. 19.2.-2 Statistics submenu
Versions
This submenu displays information on the firmware versions loaded inside

the unit.
A051465
Fig. 19.2.-3 Versions submenu
Hardware identification
This submenu shows the reference information of the hardware modules

installed into REF542plus.
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A051466
Fig. 19.2.-4 Hardware identification
Hardware information page
To display the information select the row and press ENTER . When the
information is available in the selected module, the following page will be
displayed (this information is stored in a dedicated EEPROM on the module
itself).
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A051467
Fig. 19.2.-5 Hardware information page
When the information from the module is not available the following page is
displayed.
A051468
Fig. 19.2.-6 Hardware information is not available
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When the information stored on the module is corrupted, the following page
is displayed.
A051469
Fig. 19.2.-7 Hardware information corrupted
When the module is not present or the module is not able to publish the HW
identification data, the following page is displayed.
A051470
Fig. 19.2.-8 Hardware information not available
Communication
This subpage displays the information related to the communication ports

available and configured in REF542plus.
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Operator's manual
A051641
Fig. 19.2.-9 Communication subpage visualization
When the port is not installed or configured, the following page will be
displayed.
A051642
Fig. 19.2.-10 Communication module is not installed
When the COM-L module for LON communication is installed and active,
the following page displays the configured Node ID.
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A051643
Fig. 19.2.-11 LON communication module Node Id
When the Modbus module is installed and properly working, the following
page is displayed.
A051644
Fig. 19.2.-12 Modbus communication module page
By selecting the row related to port A or B and pressing , it is possible to

change the port communication address.
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IEC Communication page
When the IEC 60870-5-103 communication module is installed the following

page is displayed.
A051645
Fig. 19.2.-13 IEC 103 communication module page
In this subpage, it is possible to block the monitoring direction of the module.

For more information, refer to the Communication Module User Manual.
A051646
Fig. 19.2.-14 IEC 103 communication, blocking the monitoring direction
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The IEC Test mode menu allows setting and resetting the test mode of the
IEC module. For more information, refer to the Communication Module User
Manual.
A051647
Fig. 19.2.-15 IEC 103 communication module test mode subpage
SPA bus communication subpage
When the SPA bus communication module is installed, the following page is
displayed.
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A051648
Fig. 19.2.-16 SPA bus communication module page
It is not possible to modify the SPA bus slave address of the unit on this page.
CAN Communication subpage
When the CAN port has been enabled the following pages display the CAN
communication settings.
The CAN communication may only be used by ABB switchgear

companies.
91

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A051649
Fig. 19.2.-17 CAN communication port page
Only channel 1 is currently available. To enter the next subpage, select

Channel 1 and press ENTER . The following page is displayed.
A051650
Fig. 19.2.-18 CAN communication port subpage
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CAN INFO subpage
This page displays the CAN status information.
A051651
CAN Commands subpage
From this page, it is possible to issue direct operation to the CAN

communication subsystem. For more information, refer to the CAN
Communication User Manual.
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A051652
CAN setting subpage
In this page, it is possible to change the node address of the CAN

communication. This setting is allowed only when the REF542plus node is in
the Pre-Operational status.
A051653
94

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HMI Communication subpage
In this page, it is possible to change the Base Unit slave address used to
communicate with the HMI.
When the Base Unit address is changed, the communication

with the HMI is lost. To restore it, the Base Unit address must be
inserted in the HMI as well. Select the menu item Base Unit
Slave Address and insert the same address of the Base Unit.
A051654
Fig. 19.2.-22 HMI, changing Base Unit address to be polled
Ethernet communication subpage
This page shows the current settings of the Ethernet communication

subsystem. Here, it is possible to visualize the IP and MAC address. The IP
and MAC addresses cannot be changed from this page.
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A051655
Fig. 19.2.-23 Ethernet port subpage
Char map
This page shows the active char map used by the HMI. Refer to the Operating
Tool User Manual on how to change it.
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Operator's manual
A051656
Fig. 19.2.-24 Char map page
LCD contrast
The LCD screen contrast can be adapted to different light condition from this
submenu.
A051657
Fig. 19.2.-25 Adjusting the LCD contrast
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Load flow direction
The load flow direction determines how REF542plus computes energy and
power. It is set with the Operating Tool and it is also dependent upon the
current and voltage transformers (or sensors) connections in the primary
parts.
* FORWARD: the power is flowing from the switchgear to the load
(outgoing feeder).
* BACKWARD: the power is flowing into the switchgear (incoming
feeder).
A051658
Fig. 19.2.-26 Load flow direction visualization
19.3. Test page
This submenu allows testing the HMI and the primary part of the switchgear.
19.3.1. Test HMI
When the test HMI is selected, all its features will be tested by switching
them on and off.
HMI buttons are not available during the test. The displayed
information on the HMI does not reflect the switchgear’s actual
status. REF542plus is protecting the switchgear during the HMI
test. The HMI test takes a few seconds.
98

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Operator's manual
A051659
Fig. 19.3.1.-1 Test page menu
19.3.2. Test primary object
The circuit breaker and other switching devices can be tested from this
submenu. The object control buttons are used to perform the desired tests. A
warning message is displayed before leaving the test primary object mode.
In test mode, the interlockings are disabled. It is strongly

recommended to de-energize the switchgear before activating
the test mode.
Verify the primary object’s correct position before leaving the

test mode and before energizing the switchgear. Make sure all
the primary objects are back in the correct positions.
99

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Operator's manual
20. Appendix C: Tripping time indication

The example below indicates explain tripping time indication on REF542plus
HMI. The example refers to the overcurrent instantaneous protection
function.
Setting values in REF542plus are:
Set time = 80 ms
Set threshold = 0,1 In
A051660
Fig. 20.-1 Start/Trip events
Event nr.1
The protection function enters the start condition, for example the current is
above the set threshold, at 01/01/2004, 16:02:22.138, absolute time. The
arrow 1 indicates the time, see Fig. 20.-1.
Event nr. 3
The set time has elapsed with the current above the set threshold. Therefore,
the trip signal is generated at 01/01/2004, 16:02:22.203, absolute time. The
arrow 3 indicates the time, see Fig. 20.-1.
The set time in REF542plus, 80 ms in this case, must be compared to the time
obtained by the following computation:
(Trip signal time: event nr. 3 time)-(start time: event nr.1 time)+compensation
time(*)
In this specific case assuming a BIO3 module inside the REF542plus:
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203 ms-138 ms+15 ms=80 ms.
The time “Start L1”, 5’028 ms long, indicated by the arrow 2 (see Fig. 20.-1),
is the time interval during which the protection remains in the start state (for
example active) inside REF542plus.
(*)The compensation time takes into account the signal processing inside the
unit and switching time of the contact. The values for the different modules
are:
Static IO module 10 ms
BIO3 module 15 ms
BIO2 module 20 ms.
102

1MRS755869 EN 2/2006
ABB Oy
Distribution Automation
P.O. Box 699
FI-65101 Vaasa
FINLAND
+358 10 22 11
+358 10 22 224 1094
http://www.abb.com/substationautomation

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REF542plus

Multifunction Protection and Switchgear Control Unit

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13.7. Optical output commissioning page.... .......................... .... 47

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In no event shall ABB Oy be liable for direct, indirect, special, incidental or

The software or hardware described in this document is furnished under a

Copyright © 2006 ABB Oy

All rights reserved.

ABB is a registered trademark of ABB Group. All other brand or product

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Do not make any changes to the REF542plus configuration

1.2. Use of symbols

The electrical warning icon indicates the presence of a hazard

The warning icon indicates the presence of a hazard which could

The caution icon indicates important information or warning

The information icon alerts the reader to relevant facts and

It should be understood that operation of damaged equipment could, under

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1.3. Intended audience

This manual is intended for operators, supervisors and administrators to

1.4. Product documentation

Name of the Manual Document ID

1.5. Revision history

Version Date History

This manual is applicable to REF542plus Release 2.0, software version

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Dangerous voltages can occur on the connectors, even though

Non-observance can result in death, personal injury or

Only a competent electrician is allowed to carry out the electrical

National and local electrical safety regulations must always be

The frame of the device has to be carefully earthed.

The device contains components which are sensitive to

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Fig. 3.-1 REF542plus HMI

The HMI panel is organized in three main areas.

3.1. Control area

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Fig. 3.1.-1 HMI control area

Open: to open the selected object.

Close: to close the selected object.

Select: to select the object. The selected object appears highlighted.

CB Fast Opening: to allow opening of the circuit breaker independently

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3.2. Info and Menu area

Fig. 3.2.-1 Info and Menu area

The up direction push button.

The down direction push button.

The following menus are available in the main window:

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* Measurements: it displays the available measurements.

Access to a few submenus is allowed only in some modes.

Upload other information (measurements, binary inputs status, binary output

Do not make any changes to the REF542plus configuration

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3.3. REF542plus status information area