The document discusses inspection and repair procedures for various industrial equipment. It covers topics like crack propagation, refractory lining inspection, heat input during repairs, pneumatic testing restrictions, welding applicator qualifications, corrosion damage diagnosis, and post-weld heat treatment requirements.
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Api 510 9-2022
The document discusses inspection and repair procedures for various industrial equipment. It covers topics like crack propagation, refractory lining inspection, heat input during repairs, pneumatic testing restrictions, welding applicator qualifications, corrosion damage diagnosis, and post-weld heat treatment requirements.
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1-Appearance or Morphology of Damage Caustic stress
corrosion crack – Spider web
2- Flange repair according PCC-2 not marking and listed in ASME?? 3- internal inspection in tower according to API 572 Annex B • The area of the feed inlet and five to ten trays above and below the feed inlet. • The reflux inlet, the adjacent shell/head, and the first 5 to 10 tary below the reflux inlet. • The shell across from and adjacent to the reboiler include bottom nozzle and head to shell seam. • Liquid zone. 4- propagation of crack from this source into shell is possible by stop drilling. 5- refractory lining result in separation and bulging is detected—the refractory may remove to permit inspection of the metal beneath, UT thickness scanning. 6- to prevent burn through by heat input. 7- pneumatic test should not be used because of the increase risk of stored energy. 8- applicators qualified for overhead position may be used in any direction. 9- applicators qualified for vertical may be used in horizontal and flat. 10-Nickel to nickel base metal by brunch stainless steel. 11- deaerator damage in Fatigue corrosion. 12- X-ray and wet chemical analysis and spectra emission--- most accurate analyses. 13- HTHA more suspectable in C-.5MO. 14-ACFM in surface brake crack. When condition monitoring locations (CMLs) eliminated— cleaning surface and noncorrosive Code for safety in confined space is API 2217A Replica for brittle fracture (metallurgical change) • NDE annual vision test (12 month) • HCL effect in units?? • Most critical factor for SOHIC is PWHT • Hot tapping min thickness is 3/16 in • PWHT for flange machine is --- 1- PWHT before facing machine. 2- Required thickness need PWHT in construction code. 3- Dimension stability issue.
• GMAW most defect is (LOF) lack of
fusion. • Relief valve 350 PSI variation is +and- 3% • Nickle based > 30% • Carbon content more than 0.35% not welded