YASHWANTRAO BHONSALE INSTITUTE OF TECHNOLOGY

SAWANTWADI
A
Micro-project report
On
"Dissemble and assemble centrifugal pump for fault finding,
troubleshooting and to identifying worn-out parts”
Submitted to
MSBTE
In partial fulfilment of requirement of diploma in
Mechanical Engineering
Under I scheme
Submitted by
Mr. Chaitanya mahesh khanolkar
Mr. Rahul Mahendra Kadam
Mr. Dhiraj Kiran Gawade
Mr. Sakharam Dattagutu Gawas
Under The Guidance Of
Mr. S.H. Sawant
FOR ACADEMIC YEAR 2023-2024
YASHWANTRAO BHAONSALE INSTITUTE OF TECHNOLOGY SAWANTWADI

DEPARTMENT OF MECHANICAL ENGINEERING

 MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION MUMBAI
CERTIFICATE
This is to certify that ………………
Exam Seat
Name Of Student Roll No Enrolment No
No
Chaitanya Mahesh Khanolkar 52 2217420295 156987
Rahul Mahendra Kadam 53 2217420299 156988
Dhiraj Kiran Gawade 54 2217420300 156989
Sakharam Dattaguru Gawas 55 211742053

Of 4th semester of diploma in MECHANICAL ENGINEERING of institute

YASHWANTRAO BHONSALE INSTITUTE OF TECHNOLOGY (1742) has completed
the Micro Project satisfactorily in subject FLUID MACHANICS AND MACHINERY
(22443) for the academic year 2023-2024 as prescribed in the curriculum.

Place: Sawantwadi Date: 08 /04/2024

Subject Teacher H.O.D Principal

Seal Of
Institute

DEPARTMENT OF MECHANICAL ENGINEERING

 ANNEXURE I
Micro Project Proposal
"Dissemble and assemble centrifugal pump for fault finding,
troubleshooting and to identifying worn-out parts"

 Aim – Knowledge of fluid properties, fluid flow, and fluid machinery is essential
in all fields of engineering. Hydraulic machines have an important role in water
supply, irrigation, power generation, and also in most of the engineering
segments. This course is intended to develop the skills to estimate the loss in
pipes, the efficiency of hydraulic machines like turbines. pumps etc., head on a
pump and select a pump for a particular application, diagnose and rectify the
faults in pumps and turbines, replace pressure gauges and other accessories on
hydraulic machines turbines, and apply their knowledge in hydraulics to select
appropriate devices like pressure gauges, valves, flow devices, pipes, etc for
different field applications.

 Program outcomes Addressed –

 PO1: Basic and Discipline specific knowledge: Apply knowledge of basis
mathematics, science and engineering fundamentals and engineering
specialization to solve engineering problems.
 PO6: Project Management: Use engineering management principles
individually, as a team member or a leader to manage projects and
effectively communicate about well-defined engineering activities.
 PO7: Life-long learning: Ability to analyse individual needs and engage
in updating in the context of technological changes.
 PO8: Individual and teamwork: Function effectively as an individual, and
as a member or leader in diverse/multidisciplinary teams.

Course outcomes Addressed –

Maintain Hydraulic Pumps

 Proposed methodology –
In this project, we know about fault-finding, troubleshooting, and identifying worn-
out parts of centrifugal pumps.

DEPARTMENT OF MECHANICAL ENGINEERING

Action Plan –
Planed Name of
Sr. Planned
Details of Activity finish Responsible
No Start Date
Date Team Members
discuss the project Sakharam Gawas
1 with the project 18/03/2024 20/03/2024 Rahul Kadam
guide Dhiraj Gawade
collect information Chaitanya
2 from the FMM 20/03/2024 22/03/2024 khanolkar
textbook Rahul kadam
collect information Dhiraj Gawade
3 22/03/2024 24/03/2024
from the internet Sakharam Gawas
Collect more
Rahul kadam
4 information about 24/03/2024 26/03/2024
Dhiraj Gawade
the …..
Prepare a report on Sakharam Gawas
5 26/03/2024 28/03/2024
it using MS word Rahul Kadam
Chaitanya
6 print micro project 30/03/2024 30/03/2024 khanolkar
Sakharam Gawas

DEPARTMENT OF MECHANICAL ENGINEERING

RESOURCES REQUIRED –

Sr. Name of Resources / Specification Quantity Remark

No Material
1 Laptop Windows 11 01
2 Internet YouTube / Wikipedia
3 textbook/manual 01

Name Of Team Members

MR. Chaitanya Mahesh Khanolkar
MR. Rahul Mahendra Kadam
MR. Dhiraj Kiran Gawade
MR. Sakharam Dattaguru Gawas

Subject Teacher

DEPARTMENT OF MECHANICAL ENGINEERING

 Annexure-II
Micro-Project Report
“Dissemble and assemble centrifugal pump for fault finding,
troubleshooting and to identifying worn-out parts”

Brief Description: -
Centrifugal Pump

dismantling the pump :

• Remove the remote piece equipped among the pump and motor coupling after putting
off each motor and pump aspect coupling bolt and disks.

• Remove cooling connections to the Mechanical seal.

•Remove casing pinnacle cowl bolts

• Once casing cowl bolts are removed, the pump assembly is loose to take away from
the region together with the shaft, bearing housing, bearing, mechanical seal, Impeller,
and impeller shaft with sleeve.

• On putting off the pump assembly slacking impeller lock nut and do away with the
impeller from the shaft.

•Remove shaft key care must be taken for now no longer drop the shaft key.

DEPARTMENT OF MECHANICAL ENGINEERING

• Remove the gap ring.

• Slacken the maintaining screw and put off mechanical seals rotating part.

• Slacken bearing housing bolts equipped on casing cowl.

• Remove the casing cowl from the shaft.

• Remove sleeve from Shaft.

•Remove bearing housing cowl.

•Remove bearing keeping circlip.

• Remove bearing housing together with bearing.

Inspection Procedure for Pump

• Impeller, pump shaft and inner volute/casing can now be inspected for
erosion, pitting, and put on.
• If required rectify pitting or erosion withinside the impeller and casing with
two-element alloy epoxy putty. (See my article withinside the Reference
section)
•Check major drive shaft bearings and thrust bearings for put on and update if
required.
• Check put on ring clearance the usage of feeler gauges; in my day at sea it
became standard exercise is to update with new rings at fundamental overhaul.
• Check impeller/shaft key and keyways for harm and undue put on, Unscrew
impeller shaft securing nut and test threads are in fine condition; retighten to
producers torque settings
•Give all components a very good easy eliminating any dirt/ medium residue
earlier than re-meeting the usage of new components as required.
•Enter the date of overhaul and components renewed withinside the pump
renovation document card.

DEPARTMENT OF MECHANICAL ENGINEERING

Inspection Procedure for Motor
· Grip motor drive shaft /coupling firmly and take a look for extra-axial and
longitudinal movement. Rotate shaft at velocity with the aid of using hand,
permitting it to run to a prevent even as listening for extra noise from bearings.
Any doubt on both counts, the bearings have to be replaced.

· Megger takes a look at motor windings to make certain no dampness is

present and windings are in the correct circumstance. Any suspect readings
indicate a complete motor strip to test the situation of the rotor and stator.

· If those tests are satisfactory, grease bearings as required. Some bearings at

the moment are sealed for life and could now no longer require greasing.

DEPARTMENT OF MECHANICAL ENGINEERING

Assembling the pump :

 Fast the bearing housing via the shaft which suits the bearing in the housing.

 Fix preserving circlip forbearing and follow required grease for the bearing.

 Fit the bearing housing cowl.

 Renew the top and backside o-earrings for casing cowl.

 Fix mechanical seals desk-bound component with the casing cowl.

 Fit the shaft sleeve and skip the casing cowl via the shaft.

 Fix mechanical seals rotary component at the shaft sleeve and tighten the lock
screw.

 Insert distance ring.

 Fix shaft key and steady Impeller.

 Tighten impeller via way of means of shaft now no longer and lock plate.

 Now Impeller assembly is prepared for reducing into pump casing.

 Lower the impeller assembly and tighten the pump cowl with a Volute casing.

DEPARTMENT OF MECHANICAL ENGINEERING

Conclusion :
The pump operates at the transfer of mechanical energy from the
drive motor from wherein it’s miles transformed to kinetic energy
this is transferred to the fluid as pressure when we dismantled
centrifugal pump we can fix many problems which are located
inside the pump.

REFERENCES:
https://www.googleadservices.com/pagead/aclk?
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WkSsjReSADILaMCPhUcfy_AS5MVdhGBoCpT0QAvD_BwE&ohost=w
ww.google.com&cid=CAESVuD2ZMqkztv20bH77Z8weOLpU_ik-m-
bYAV6P0uB3h0i1S68aiv7CuqtNwk9ueVNwtJIAqR4RuynZi-
5Ia4myqaz-
upqsiiD8vxyDDHWKbustN6RthAS&sig=AOD64_3gXW1BXRwkPJaCV
5aZfbhFWAgwyQ&q&nis=4&adurl&ved=2ahUKEwiF586d1tCFAxXq1
TgGHQubB7sQ0Qx6BAgLEAE
https://www.google.com/url?
sa=t&source=web&rct=j&opi=89978449&url=https://
www.sintechpumps.com/pumps/centrifugal-pumps/overhauling-
of-centrifugal-pumps-step-by-step-guide/
&ved=2ahUKEwi95N6H2NCFAxWvbPUHHRzIDV8QFnoECBMQAQ&u
sg=AOvVaw2SCMRodxoP0YQdFNQrHFHq

DEPARTMENT OF MECHANICAL ENGINEERING