DataMan® 70 Series

Reference Manual

2023 March 06
Revision: 23.1.0.5
 Legal Notices

Legal Notices
The software described in this document is furnished under license, and may be used or copied only in accordance with the
terms of such license and with the inclusion of the copyright notice shown on this page. Neither the software, this document,
nor any copies thereof may be provided to, or otherwise made available to, anyone other than the licensee. Title to, and
ownership of, this software remains with Cognex Corporation or its licensor. Cognex Corporation assumes no responsibility
for the use or reliability of its software on equipment that is not supplied by Cognex Corporation. Cognex Corporation makes
no warranties, either express or implied, regarding the described software, its merchantability, non-infringement or its fitness
for any particular purpose.
The information in this document is subject to change without notice and should not be construed as a commitment by
Cognex Corporation. Cognex Corporation is not responsible for any errors that may be present in either this document or the
associated software.
Companies, names, and data used in examples herein are fictitious unless otherwise noted. No part of this document may be
reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, nor transferred to any
other media or language without the written permission of Cognex Corporation.
Copyright © 2021. Cognex Corporation. All Rights Reserved.
Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as well
as pending U.S. and foreign patents listed on the Cognex web site at: cognex.com/patents.

The following are registered trademarks of Cognex Corporation:

Cognex, 2DMAX, Advantage, AlignPlus, Assemblyplus, Check it with Checker, Checker, Cognex Vision for Industry,
Cognex VSOC, CVL, DataMan, DisplayInspect, DVT, EasyBuilder, Hotbars, IDMax, In-Sight, Laser Killer, MVS-8000,
OmniView, PatFind, PatFlex, PatInspect, PatMax, PatQuick, SensorView, SmartView, SmartAdvisor, SmartLearn,
UltraLight, Vision Solutions, VisionPro, VisionView
The following are trademarks of Cognex Corporation:
The Cognex logo, 1DMax, 3D-Locate, 3DMax, BGAII, CheckPoint, Cognex VSoC, CVC-1000, FFD, iLearn, In-Sight (design
insignia with cross-hairs), In-Sight 2000, InspectEdge, Inspection Designer, MVS, NotchMax, OCRMax, PatMax RedLine,
ProofRead, SmartSync, ProfilePlus, SmartDisplay, SmartSystem, SMD4, VisiFlex, Xpand
Portions copyright © Microsoft Corporation. All rights reserved.
Portions copyright © MadCap Software, Inc. All rights reserved.

Other product and company trademarks identified herein are the trademarks of their respective owners.

2
 Table of Contents

Table of Contents
Legal Notices 2
Table of Contents 3
Symbols 5
Getting Started 6
About DataMan 70 6
Intended Use 6
Configuration 6
DataMan 70 Accessories 8
Lens Options 8
Filters 8
Lens Covers 9
Light Options 9
Cables 10
Power Supplies 10
Mounting Brackets 10
IO Modules 11
DataMan 70 Systems 11
Model Variants 11
Communication Module 12
15 pin Adapter Cable 12
9 Pin Adapter Cable 13
Serial I/O Adapter (DMA-SERIALREST-ST) 14
USB Connections 14
Connecting to EZCCM 15
Reader Layout 15
Indicator LED 16
Illumination Options 16
Dimensional Drawings 17
Setting Up Your DataMan 70 18
Mounting 18
Field of View and Reading Distances 19
DataMan 70 Readers with a 6.2 mm Lens 19
Short Range (Focused to 105 mm) 19
Long Range (Focused to 190 mm) 19

DataMan 70 Readers with a 16 mm Lens 20

Connections, Optics and Lighting 22
I/O Cable 22
RS-232 Cable 22
DataMan 70 Series Specifications 23
DataMan 70 Series Imager Specifications 24
LED Wavelengths 24
Using Your DataMan 70 25
Installing the DataMan Software 25

3
 Table of Contents

Setting the Focus Position 25

Trigger Modes 27
Training and Trigger Modes 27
Training 28
Wiring the Basic I/O Module 29
Output Wiring Example 29
Input Wiring Example 30
Multi-port Connections 31
Cleaning and Maintenance 33
Cleaning the Reader Housing 33
Cleaning the Reader Lens Cover 33
Precautions 34
Regulations/Conformity 35
LED Safety Statement 36
For European Community Users 36

4
 Symbols

Symbols
The following symbols indicate safety precautions and supplemental information:

WARNING: This symbol indicates a hazard that could cause death, serious personal injury or electrical shock.

CAUTION: This symbol indicates a hazard that could result in property damage.

Note: This symbol indicates additional information about a subject.

Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent.

5
 Getting Started

Getting Started
This section provides general information about the DataMan 70 series readers as well as about the DataMan 70
accessories and systems.

About DataMan 70

The DataMan 70 series readers are best in class ID readers, offering superior performance with the latest ID tools, flexibility
to configure the reader in terms of lighting and optics to optimize the application, and an ease-of-use giving the user the
ability to setup and deploy an application quickly and efficiently all without the need for PC:
l Superior performance, 1-D and 2-D code reading, including HotBars™
l Flexible optics/lighting allowing for the protection of your investment

The DataMan 70 readers provide support for USB communications.

Key highlights:
l 1DMax with HotBars™, best in class 1-D reading, best in class 2-D reading. Reading codes no other ID reader on the
market can.

Intended Use
The DataMan 70 Series fixed-mount ID reader is an intelligent imager-based system for vision applications including reading
of various kinds of 1-D and 2-D barcode symbols and highly contrasted, laser-marked direct part marks.

Configuration
This document provides basic information about how to configure and use DataMan 70 readers. Additional information is
available through the Windows Start menu or the DataMan Setup Tool Help menu after you install the DataMan software on
your PC:

l The DataMan Communications and Programming Guide shows you how to integrate your DataMan reader into
your particular automation and factory environment.
Cognex->DataMan Software v x.x.x->Documentation->Communications->DataMan Communications and
Programming Guide
l The DataMan Industrial Protocols Manual provides information on how to integrate DataMan readers into your
particular environment using industrial protocols.
Cognex->DataMan Software v x.x.x->Documentation->Communications->DataMan Industrial Protocols Manual
l The DataMan Reader Configuration Codes document provides printable 2-D codes that you can use to configure
the DataMan reader.
Cognex->DataMan Software v x.x.x->Documentation->English->Reader Configuration Codes
l The DM70 Quick Reference Guide provides essential information about the DM70 readers.
Cognex->DataMan Software v x.x.x->Documentation->English->DM70 Series->DM70 Quick Reference Guide

6
 Getting Started

l The DataMan Fixed-Mount Readers Reference is a complete online hardware reference for the DataMan fixed-
mount ID readers.
Cognex->DataMan Software v x.x.x->Documentation->English->DM70 ->Fixed-Mount Reference Manual
l The DataMan Questions and Answers document provides context-sensitive information. You can view this help
inside the DataMan Setup Tool or as a stand-alone help file.
Cognex->DataMan Software v x.x.x->Documentation->DM70->Questions and Answers
l The DataMan Control Commands lists DataMan Control Commands with all relevant information. You can view this
help inside the Setup Tool or as a stand-alone help file.
Cognex->DataMan Software v x.x.x->Documentation->English->DataMan Control Commands
l The Setup Tool Reference Manual describes the user interface of the DataMan Setup Tool software.

Cognex->DataMan Software v x.x.x->Documentation->English->Setup Tool Reference Manual

l The Release Notes list detailed system requirements and additional information about this DataMan software
release.
Cognex->DataMan Software v x.x.x->Documentation->DataMan v x.x.x Release Notes

7
DataMan 70 Accessories

Lens Options
Accessory Name and Number Accessory Image
6.2 mm lens kit (DM150-LENS-62)
l 6.2 mm optics mount
l 6.2 mm lens
l manual lens cap (assembled)
l screws
16 mm lens with extended optics mount (requires the use of an extended front cover and high-
powered red LED) (DM260-LENS-16)
l 16 mm optics mount
l 16 mm lens
l manual lens cap (assembled)
l screws
IR 6.2 mm lens kit, 3-position with IR LED (DMA-KIT-IR-62)
l 6.2 mm optics mount
l 6.2 mm lens (IR)
l Standard Infrared Light for 6.2mm (Risk Group Exempt acc. IEC62471)
l manual lens cap (not assembled)
l screws
UV Light Kit for 6.2 mm lens (DMA-KIT-UV365-62)
l UV light board (365nm wavelength)
l UV resistant front cover
l screws

IR 16 mm lens kit (DMA-KIT-IR-16)

l 16 mm optics mount
l 16 mm lens (IR)
l Standard Infrared Light for 16mm (Risk Group Exempt acc. IEC62471)
l manual lens cap (assembled)
l screws

Filters
Accessory Name and Number Accessory Image

8
Blue bandpass filter
(DM150-BP470)

Red bandpass filter

(DM150-BP635)

Lens Covers
Accessory Name and Number Accessory Image
Clear lens cover (DM150-CVR-CLR)*

Clear lens cover, ESD safe (DM150-CVR-ESD)*

Polarized front cover (DM260-LENS-62CVR-F)*

Extended lens cover, un-polarized (DM260-LENS-16CVR)**

Extended lens cover, half-polarized (DM260-LENS-16CVR-P)**

Extended lens cover, fully polarized (DM260-LENS-16CVR-F)**

Note: *Use with a 6.2 mm lens only!

**Use with a 16 mm lens only! For maximum light power 24VDC supply is recommended.

Light Options
Accessory Name and Number Accessory Image
Red LED illumination (DM150-LED-RED)*
Risk Group Exempt acc. IEC62471
White LED illumination (DM150-LED-WHT) *
Risk Group Exempt acc. IEC62471
Blue LED illumination (DM150-LED-BLU)*
Risk Group Exempt acc. IEC62471
High Powered red LED illumination (DM260-LED-RED-HP)**
Risk Group Exempt acc. IEC62471

9
 Note: *Use with a 6.2 mm lens only!
**Use with a 16 mm lens only!

Cables
Accessory Name and Number Accessory Image
Sealed USB type C cable to USB type A straight 2.5m (DMA-STCBLE-IP65-25)

Sealed USB type C cable to USB type A straight 3.6m (DMA-STCBLE-IP65-36)

Sealed USB type C cable to USB type A angled 2.5 m (DMA-RTCBLE-IP65-25)

Sealed USB type C cable to USB type A angled 3.6m (DMA-RTCBLE-IP65-36)

Sealed Serial I/O Adapter cable with straight USB type C connector (DMA-SERIAL-IP65-ST)

Sealed Serial I/O Adapter cable with angled USB type C connector (DMA-SERIAL-IP65-RA)

Industrial Ethernet connection module (DMA-EZCCM-001)

EZCCM to USB cable (DMCB-EZCCM-USB-03)

USB & Flying Leads I/O Cable, 2.0 m (DM-USBIO-00)

RS-232 & Flying Leads I/O Cable, 2.5 m (DM-RS232IO-00)

Power Supplies
Accessory Name and Number Accessory Image
Power supply, 6V (DM100-PWR-000)

Mounting Brackets
Accessory Name Accessory Number Accessory Image

10
Mounting bracket (DM100-UBRK-000)

Pivot mounting bracket (DM100-PIVOTM-00)

Logistics Bracket DMA-BKT-LGS

Value Line Bracket DMA-BKT-70-VAL

IO Modules
Accessory Name and Number Accessory Image
DataMan Basic I/O Module (DM100-IOBOX-000)

DataMan 70 Systems
1-D and Omni-directional 1- 1DMax™ — Best- Resolution
Stacked D Code Reading In-Class 1-D
Codes Reading
DataMan 70 S √ √ √ 752 x 480 Global shutter
DataMan 70 L √ √ 752 x 480 Global shutter
DataMan 70 QL √ √ √ 752 x 480 Global shutter
DataMan 70 Q √ √ √ 752 x 480 Global shutter
DataMan 72 S √ √ √ 1280 x 960 Global shutter
DataMan 72 L √ √ 1280 x 960 Global shutter
DataMan 72 QL √ √ √ 1280 x 960 Global shutter
DataMan 72 Q √ √ √ 1280 x 960 Global shutter

Model Variants
S models do not have Burst and Continuous trigger modes.

11
 70S 70L 70QL 70Q
2-D Codes Yes No No Yes
Algorithm 1DMax, HotBars 1DMax, IDQuick, 1DMax, IDQuick, 1DMax, IDQuick, HotBars
HotBars HotBars
Acquisition 2 fps 60 fps
Max Decode Rate 2/sec 45/sec 45/sec 45/sec

72S 72L 72QL 72Q

2-D Codes Yes No No Yes
Algorithm 1DMax, Hotbars 1DMax, IDQuick, 1DMax, IDQuick, 1DMax, IDQuick, HotBars
HotBars HotBars
Acquisition 2 fps 60 fps
Max Decode Rate 2/sec 45/sec 45/sec 45/sec

Communication Module
The DataMan 70 is available with the following communication options:
l USB

15 pin Adapter Cable

P1 Pin Number Signal Name

1 Reserved
2 Reserved
3 Reserved
4 Reserved
5 Reserved
6 Ground
7 TXD
8 RXD

12
 P1 Pin Number Signal Name
9 Reserved
10 Reserved
11 Adapter Power
12 CTS
13 RTS
14 External Trigger
15 External Illumination

9 Pin Adapter Cable

The following table shows the pinouts.

Pin Number Signal Name

1 Trigger
2 TXD Output TTL Only
3 RXD Input TTL Only
4 NC
5 Ground
6 +5V Power
7 CTS Input TTL Only
8 RTS Output TTL Only
9 Beeper/Download

13
Serial I/O Adapter (DMA-SERIALREST-ST)

This is a male connector/plug.

Pin Number Signal Name
1 Reserved
2 TxD
3 RxD
4 GND
5 DC+ (system power, 5-24 VDC)
6 NC
7 Output-0
8 Input-0
9 NC
10 NC
11 NC
12 Output-Common
13 NC
14 Reserved
15 Reserved

USB Connections
When connected to a PC over USB, the DataMan 70 appears as a COM port.
You can connect your device to the computer in the following ways:

14
Connect directly to the PC: Connect to the PC through a basic I/O module:

If the reader is configured as an HID device and you want to return to USB serial, scan the USB serial connection code:

Note: The DataMan PC software must be installed for this connection type!

Connecting to EZCCM
To connect the DataMan 70 reader to the industrial Ethernet connection module (EZCCM), the following cable is required:
DMCB-EZCCM-USB-03.

Reader Layout
The following images show the built-in lighting system and other features of the DataMan 70.

15
 Item Description
1 Illumination LEDs
2 LED aimers
3 Mounting holes
4 Good/bad read indicator
5 USB type-C port

Indicator LED

Type Color Meaning

Status LED spot GREEN Good read
RED Bad read

Illumination Options
Illumination Board 5V USB Powered 24V Externally Powered
Max. exposure time Max. duty cycle Max. exposure time Max. duty cycle
Standard Red 500 µs 3% 1 ms 6%

High Power Red 500 µs 2% 10 ms 10%

Standard White 450 µs 3% 1 ms 6%

Standard Blue 500 µs 3% 1 ms 6%

16
 Illumination Board 5V USB Powered 24V Externally Powered
Max. exposure time Max. duty cycle Max. exposure time Max. duty cycle
IR 500 µs 3% 1 ms 6%

High Power IR 500 µs 3% 1 ms 6%

Dimensional Drawings
Observe the following reader dimensions when installing the DataMan 70 and DataMan 72 reader.

Note:
l Dimensions are in millimeters [inches] and are for reference purposes only.
l All specifications are for reference purposes only and can change without notice.

17
 Setting Up Your DataMan 70

Setting Up Your DataMan 70

This section provides information on the physical appearance of the DataMan 70 reader, details the steps of mounting the
reader, and gives information on the imager itself.

Mounting
Mounting the DataMan 70 at a slight angle (15°) can reduce reflections and improve reader performance. Having a recess for
screw heads on the top and the bottom, DataMan 70 allows for upside down mounting. Recommended fasteners and nuts:
l Fastener: 2 x DIN 7985 M3x30mm or DIN 912/ISO 4762 M3x30mm
l Nut: 2 x DIN 985 M3

18
 Setting Up Your DataMan 70

Field of View and Reading Distances

DataMan 70 Readers with a 6.2 mm Lens

Short Range (Focused to 105 mm)
The following map shows the FoV of the DataMan 70 series readers with a 6.2 mm lens. Outer FoV values refer to DM72,
inner FoV values refer to DM70.

The following tables show the Field of View (FoV) widths of the 6.2 mm lens focused to 105 mm at various distances.

Device Distances in mm 2D min. code 1D min. code

DM70 40 4 MIL 2 MIL
65 5 MIL 3 MIL
105 10 MIL 6 MIL
Device Distances in mm 2D min. code 1D min. code
DM72 40 3 MIL 2 MIL
65 4 MIL 2 MIL
105 7 MIL 5 MIL

Long Range (Focused to 190 mm)

The following map shows the FoV of the DataMan 70 series readers with a 6.2 mm lens. Outer FoV values refer to DM72,
inner FoV values refer to DM70.

19
 Setting Up Your DataMan 70

The following tables show the FoV widths of the 6.2 mm lens focused to 190 mm at various distances.

Device Distances in mm 2D min. code 1D min. code

DM70 150 12 MIL 6 MIL
190 15 MIL 10 MIL
225 18 MIL 10 MIL
375 30 MIL 15 MIL
500 35 MIL 20 MIL
1000 - 35 MIL
Device Distances in mm 2D min. code 1D min. code
DM72 150 10 MIL 5 MIL
190 12 MIL 6 MIL
225 15 MIL 6 MIL
375 20 MIL 10 MIL
500 25 MIL 15 MIL
1000 - 30 MIL

DataMan 70 Readers with a 16 mm Lens

The following map shows the FoV of the DataMan 70 readers with a 16 mm lens. Outer FoV values refer to DM72, inner FoV
values refer to DM70 .

20
 Setting Up Your DataMan 70

The following tables show the FoV widths of the 16 mm lens at various distances.

Device Distances in mm 2D min. code 1D min. code

DM70 80 3 MIL 2 MIL
150 5 MIL 3 MIL
190 6 MIL 4 MIL
225 7 MIL 4 MIL
375 12 MIL 5 MIL
500 15 MIL 10 MIL
1000 25 MIL 15 MIL
Device Distances in mm 2D min. code 1D min. code
DM72 80 2 MIL 2 MIL
150 3 MIL 2 MIL
190 4 MIL 2 MIL
225 4 MIL 3 MIL
375 7 MIL 4 MIL
500 10 MIL 6 MIL
1000 20 MIL 15 MIL

21
 Setting Up Your DataMan 70

Connections, Optics and Lighting

I/O Cable
You can connect a cable with USB & flying leads (DM-USBIO-00) to the cable that is attached to the device. The following
table shows the pinout and color description of the flying leads.

Note: GND (Pin 4) is connected to the reader housing, cable shield, and DB15 shell.

PIN Color Signal

4 Black GND
7 Blue/White Output-0
8 White Input-0
12 Light Blue/Yellow Output-Common
13 Light Blue/Green Input-Common

RS-232 Cable
You can connect a cable with RS-232 & flying leads (DM-RS232IO-00) to the cable that is attached to the device. The
following table shows the pinout and color description of the flying leads.

PIN Color Signal

4 Black GND
5 Brown/White VDC
7 Blue/White Output-0
8 White Input-0

22
 Setting Up Your DataMan 70

PIN Color Signal

12 Light Blue/Yellow Output-Common
13 Light Blue/Green Input-Common

DataMan 70 Series Specifications

Specification DataMan 70 Series Reader
Weight 43 g (without cable)
Operating 0ºC — +40ºC (+32ºF — +104ºF)1
Temperature
Storage -10ºC — +60ºC (+14ºF — +140ºF)
Temperature
Maximum <95% (non-condensing)
Humidity
Environmental IP65
Shock and IEC 60068-2-27: 1000 shocks, semi-sinusoidal, 11g, 10ms
Vibration IEC 60068-2-6: vibration test in each of the three main axis for 2 hours @ 10 Gs (10 to 500 Hz at
100m/s2 / 15mm)
LED Safety IEC 62471: Exempt risk group, no further labeling is required.
Codes 1-D barcodes: Codabar, Code 39, Code 128, and Code 93,Code 25, Interleaved 2 of 5, Pharma, Code
UPC/EAN/JAN, MSI
TM
2-D barcodes: Data Matrix (I IDQuick: ECC 0, 50, 80, 100, 140, and 200) QR Code and microQR
Code, PDF 417, MicroPDF 417, AztecCode, MaxiCode
Power Supply l USB powered: 2.5 W, or
Requirements l External power supply: +5 — +24 VDC

Supplied by limited-energy circuit according to IEC/ UL/ CSA 61010-1

Power 5VDC, <2.5 W (powered over USB), average power max. 1.5 W
Consumption

1 Housing temperature must not exceed +60°C (+140°F). Mounting the reader onto a metal bracket is recommended for temperatures above
+32°C (+90°F).

23
 Setting Up Your DataMan 70

DataMan 70 Series Imager Specifications

Specification DataMan 70 Imager DataMan 72 Imager
Image Sensor 1/3 inch CMOS 1/3 inch CMOS
Image Sensor 4.51 mm x 2.88 mm (W x H), 6.0 μm square 4.86 mm x 3.66 mm (W x H), 3.75µm square
Properties pixels pixels
Image Resolution 752 x 480 1280 x 960
(pixels)
Lens Type S-mount 6.2 mm F:7
S-mount 16 mm F:7

LED Wavelengths
The following table shows LED types and the related wavelengths:

LED λ [nm]
RED 617
RED HPIL 617

24
 Using Your DataMan 70

Using Your DataMan 70

This section provides general information about the installation process of the DataMan Setup Tool, triggering, and reader
training.

Installing the DataMan Software

Perform the following steps to install the DataMan Setup Tool:

1. Check the DataMan Release Notes for a full list of system requirements.
2. Download the DataMan Setup Tool from http://www.cognex.com/support/dataman and follow the on-screen steps.

3. Connect the DataMan 70 to your PC.

4. Choose Start > Programs > Cognex > DataMan Software vx.x.x > Setup Tool to launch the DataMan Setup
Tool. Detected readers will appear under COM ports.
5. Click Refresh to update the list of connected devices.
6. Select the device from the Network list (Discovered Devices) and click Connect.

Setting the Focus Position

DataMan 70 can operate in one of three distance ranges. Follow the steps below to set the focus position.

25
 Using Your DataMan 70

1. Remove the screws and the front cover.

DM70 with 6.2 mm lens DM70 with 16 mm lens

2. Using a flathead screwdriver, set the focus position from the front. Always turn clockwise to focus to a larger distance
and counterclockwise to focus to a shorter distance.

DM70 with 6.2 mm lens DM70 with 16 mm lens

26
 Using Your DataMan 70

3. Remount the front cover. Observing the tightening sequence below, tighten all four screws to 9 Ncm using a torque
wrench.

DM70 with 6.2 mm lens DM70 with 16 mm lens

Note: The rib in the front cover must be oriented to the top side.

Trigger Modes
DataMan 70 supports a variety of trigger modes:
l Single: Acquires a single image and attempts to decode any symbol it contains or more than one symbol in cases
where multicode is enabled. The reader relies on an external trigger source.
l Presentation: Repeatedly scans for a symbol and decodes it whenever one is detected. The reader relies on an
internal timing mechanism to acquire images.
l Burst: Performs multiple image acquisitions based on an external trigger and decodes one or multiple symbols
appearing in the sequence of images.
l Self: Similar to Presentation mode in that the reader perpetually scans for symbols and decodes them each time one
is detected. Unlike Presentation mode, however, Self mode supports multicode results and a decode attempt occurs
with every image. The main difference between Self and Presentation is the fixed and exact interval for image
acquisitions in Self.
l Continuous: Begins acquiring images based on a single external trigger and continues to acquire images until a
symbol is found and decoded, or until multiple images containing as many codes as specified in multicode mode are
located, or until the trigger is released.

Training and Trigger Modes

Training is supported for the following trigger modes:

27
 Using Your DataMan 70

l Single trigger
l Burst mode
l Self trigger
l Continuous mode

Training
Training your reader with the expected symbology may help increase decode yield. To train your reader, place a code in front
of the reader and do one of the following:

l
Click and hold the trigger button in the DataMan Setup Tool ( ) for at least 3 seconds and then release it.
l Click Train Code in the Action ribbon of the DataMan Setup Tool.

If using Single trigger mode, upload the code through File -> Train Image.

Note: You can use training in Single, Burst, Continuous or Self trigger modes. Only a single symbol of each kind of
symbology can be trained per read setup.

28
 Wiring the Basic I/O Module

Wiring the Basic I/O Module

1. Power: 5-24 VDC, 2.5W peak.

2. Discrete output: Only Output 0 is supported, current sink or source depending on wiring of output common (C). Max
current is 25 mA.
3. Tigger input: Only Input 0 is supported, current sink (2mA), has reference to DC-, 30V max., Input 0 is dedicated
trigger line.
4. Communication ports: RS-232 serial port and USB.

Note: You must use a null modem cable when connecting the Basic I/O Module to a PC’s RS-232 serial port.

Output Wiring Example

29
 Wiring the Basic I/O Module

Input Wiring Example

30
 Multi-port Connections

Multi-port Connections
You can connect multiple DataMan 70 readers to a single PC (or other device equipped with a serial port) using a multi-port
connection.
A multi-port connection creates a daisy-chain of readers. Each reader receives serial data from the previous reader and
transmits it to the next reader. When a reader transmits data, it is passed through each of the readers in the chain between it
and the PC.

You must construct your own cable that meets the requirements of your system configuration.
The cable must provide a DB-15 connector for each DataMan 70 and a DB-9 connector for the PC serial port. Each DB-15
connector must provide Tx Data, Rx Data, Trigger (Input 0), ground, and DC power. The Tx Data and Rx Data pins on
adjacent connectors must be connected to provide the multi-port connection.

The following diagram shows how to create a multi-port cable for a 3-reader system. In the example, all the readers share a
common trigger. It is also possible to wire individual triggers for each reader.
You must connect each DataMan 70 to DataMan Setup Tool using a USB connection and set the DataMan for multi-port
operation. To configure a DataMan 70 for multi-port operation, click on the Enable Multi-Port (RS-232 Sharing) check box
in Communication Settings.
There is no guaranteed delivery order when multiple readers transmit data using a multi-port connection; read results may
arrive at the PC in any order. You can configure each DataMan 70 reader in a multi-port connection to add identifying data to
each read result. Your PC application can then determine which reader produced a specific read result.
To do this, check the Standard Formatting Enabled box (for each symbology that you are using) in Data Formatting, and
enter text in the Leading Text field. (You can also add trailing text by entering text in the Trailing Text field.)
You can obtain the best results when using multi-port connections by keeping the following usage guidelines in mind as you
design your system:
l The maximum cable length between any two DataMan 70 readers or between the PC and any DataMan reader
should be no greater than 15 meters.

31
 Multi-port Connections

l There is no fixed limit to the number of DataMan 70 readers that you can connect to a single PC. Each reader
introduces a delay of about 100 ms when it retransmits received serial data. If you have 5 readers, this means that
there will be a 400 ms delay between the time the first reader in the chain transmits data and the PC receives it.
l Each DataMan 70 reader must receive a hardware trigger signal on its Input 0 line. You can wire the input ports to a
common trigger signal or you can provide individual triggers for each reader.
l Each DataMan 70 reader must be individually configured for multi-port operation, and you must perform this
configuration using a USB connection.
l If any reader in the multi-port chain loses power or becomes disconnected, then no data from any other reader will be
transmitted.
l If a DataMan 70 is transmitting its own read result, it will buffer any data received from another reader until it has
finished its own data transmission. If a DataMan 70 is transmitting another reader’s data, it will buffer its own data if it
receives a trigger signal while it is processing the other reader’s data.
l If you use a single power supply for multiple readers, make sure that the power supply can provide enough power for
all of the readers.

32
 Cleaning and Maintenance

Cleaning and Maintenance

Cleaning the Reader Housing
To clean the outside of the reader housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning
cloth. Do not pour the cleaner directly onto the reader housing.

CAUTION: Do not attempt to clean any DataMan product with harsh or corrosive solvents, including lye, methyl ethyl
ketone (MEK) or gasoline.

Cleaning the Reader Lens Cover

To remove dust from the lens cover, use a pressurized air duster. The air must be free of oil, moisture or other contaminants
that could remain on the lens cover. To clean the plastic window of the lens cover, use a small amount of isopropyl alcohol on
a cleaning cloth. Do not scratch the plastic window. Do not pour the alcohol directly on the plastic window.

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 Precautions

Precautions
To reduce the risk of injury or equipment damage, observe the following precautions when you install the Cognex product:
l Route cables and wires away from high-current wiring or high-voltage power sources to reduce the risk of damage or
malfunction from the following causes: over-voltage, line noise, electrostatic discharge (ESD), power surges, or other
irregularities in the power supply.
l Changes or modifications not expressly approved by the party responsible for regulatory compliance could void the
user’s authority to operate the equipment.
l Ensure that the cable bend radius begins at least six inches from the connector. Cable shielding can be degraded or
cables can be damaged or wear out faster if a service loop or bend radius is tighter than 10X the cable diameter.
l This device should be used in accordance with the instructions in this manual.
l All specifications are for reference purposes only and can change without notice.
l This product is intended for industrial use in automated manufacturing or similar applications.
l The safety of any system incorporating this product is the responsibility of the assembler of the system.
l This product does not contain user-serviceable parts. Do not make electrical or mechanical modifications to product
components. Unauthorized modifications can void your warranty.

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 Regulations/Conformity

Regulations/Conformity
The DataMan 70 has Regulatory Model R00044 and meets or exceeds the requirements of all applicable standards
organizations for safe operation. However, as with any electrical equipment, the best way to ensure safe operation is to
operate them according to the agency guidelines that follow. Please read these guidelines carefully before using your device.

Note: For the most current CE declaration and regulatory conformity information, see the Cognex support site:
cognex.com/support.

Safety and Regulatory

Manufacturer Cognex Corporation
One Vision Drive
Natick, MA 01760 USA
USA FCC 47 CFR Part 15 Subpart B, Class A
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1)
this device may not cause harmful interference; and (2) this device must accept any interference received,
including interference that may cause undesired operation. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the instruction manual,
may cause harmful interference to radio communications. Operation of this equipment in a residential area
is likely to cause harmful interference in which case the user will be required to correct the interference at
their own expense.
Canada ICES 003 compliant CAN ICES-3 (A)/NMB-3(A)
This Class A digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe A
est conforme à la norme NMB-003 du Canada.
Europe EN 61326-1, Class A
IEC 61010-1
UL 61010-1:2012/R:2015-07, CAN/CSA-C22.2 No. 61010-1:2012 + UPD No. 1:2015-07 + UPD No.
2:2016-04
This is a class A product. In a domestic environment this product may cause radio interference in which
case the user may be required to take immediate measures. This equipment complies with the essential
requirements of the EU Directive 2014/30/EU. Declarations are available from your local representative.
The CE mark on the product indicates that the system has been tested to and conforms with the provisions
noted within the 2014/30/EU Electromagnetic Compatibility Directive. For further information please
contact: Cognex Corporation, One Vision Drive Natick, MA 01760 USA.
Cognex Corporation shall not be liable for use of our product with equipment (i.e., power supplies, personal
computers, etc.) that is not CE marked.
Australia AS/NZS 3548, CISPR 22 Class A

Korea KN32, KN35

A급 기기 (업무 용 방 송 통신 기 자재 ): 이 기 기 는 업무 용 (A급) 전자 파적합 기 기 로 서 판 매 자 또 는 사용
자 는 이 점 을 주 의 하 시기 바 라 며 , 가정외 의 지역에 서 사 용하 는 것 을 목 적으 로 합 니 다 .
Certificate number: MSIP-REM-CGX-DM70

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 Regulations/Conformity

Safety and Regulatory

Japan VCCI-3/2015.04 Class A

TÜV Regulatory Model 1AA3

Regulatory Model 1ABE
TÜV SÜD SCC/NRTL OSHA Scheme for UL/CAN 61010-1..
CB report available upon request. .TÜV SÜD, IEC/EN 61010-1.

LED Safety Statement

This device has been tested in accordance with IEC62471, and has been certified to be under the limits of Exempt Risk
Group. No further labeling is required.

For European Community Users

Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012 on
waste electrical and electronic equipment (WEEE).
This product has required the extraction and use of natural resources for its production. It may contain hazardous substances
that could impact health and the environment, if not properly disposed.
In order to avoid the dissemination of those substances in our environment and to diminish the pressure on the natural
resources, we encourage you to use the appropriate take-back systems for product disposal. Those systems will reuse or
recycle most of the materials of the product you are disposing in a sound way.

The crossed out wheeled bin symbol informs you that the product should not be disposed of along with municipal
waste and invites you to use the appropriate separate take-back systems for product disposal.
If you need more information on the collection, reuse, and recycling systems, please contact your local or regional waste
administration.
You may also contact your supplier for more information on the environmental performance of this product.

Copyright © 2021
Cognex Corporation. All Rights Reserved.

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