Grease Catalog 202200831

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GREASE PRODUCT CATALOG

© 2022 |1
2 | gpreeves.com
TABLE OF CONTENTS
Introduction
About Us .......................................................................................................................................................4
Dispenser Types ...........................................................................................................................................7
Applications ..................................................................................................................................................8
Product Offering ...........................................................................................................................................9
Custom Solutions .......................................................................................................................................10

Source
Single Post Ram Pumps (GSP) .................................................................................................................12
Dual Post Ram Pumps (GDP) ...................................................................................................................14
Narrow Dual Post Ram Pumps (GNDP) ....................................................................................................16
Miniature Dual Post Ram Pumps (GDPM) ................................................................................................17
Manual Reservoir/Regulators ....................................................................................................................18
Automatic Reservoir/Regulators ...............................................................................................................19
High Pressure Reservoir/Regulators ........................................................................................................20

Preparation
Grease Filters..............................................................................................................................................21
MPR Series Pressure Regulators...............................................................................................................22
GPR5000 Series Regulators.......................................................................................................................23
GUS..............................................................................................................................................................24

Dispensers
GSS/GSSM Dispensers ..............................................................................................................................26
GPMD Dispensers ..........................................................................................................................................28
AA Dispensers ............................................................................................................................................30
RotoMeter....................................................................................................................................................32
Progressive Screw RotoMeter ...................................................................................................................33

End Points
Low Flow Dispense Valves ........................................................................................................................34
High Flow Dispense Valves........................................................................................................................35
Handheld Dispense Guns...........................................................................................................................36
Zone Valves ................................................................................................................................................37
Extrusion Nozzles.......................................................................................................................................38
Spray Nozzles .............................................................................................................................................39
G-Force™ Nozzles .......................................................................................................................................40
Custom Nests, Nozzles, & Tooling ............................................................................................................42

Accessories
Confirmation Device Breakdown ...............................................................................................................44
Pressure Sensors .......................................................................................................................................46
Volume Confirmation - Mechanical...........................................................................................................48
Volume Confirmation - Ultrasonic .............................................................................................................49
Flow Confirmation - Inductive ...................................................................................................................50

Controllers
Dispense Control Hub ................................................................................................................................51
Standard AA Controllers ............................................................................................................................52
Customized Control Packages ..................................................................................................................53

Reference
ACE Cartridge Valves .................................................................................................................................54
EzBleed™ Bleed Plugs ................................................................................................................................55
Dispense Patent .........................................................................................................................................56
Grease Volume ...........................................................................................................................................58
Volume Conversion Chart .........................................................................................................................59

© 2022 |3
ABOUT US
GP Reeves is a leading manufacturer of dispensing equipment. We engineer and build all
aspects of a dispensing system from pump to nozzle; plus we have standard and custom
options available for materials such as grease, oil, adhesives, sealants, 2k and more.

Our History
GP Reeves was founded in 1971 assembly fluids,
by Gordon Reeves in Grand Rapids, such as adhesives
Michigan. At our founding, our and sealants. We
focus was primarily on lubricators understand the
for assembly conveyor chains. frustration of trying
While this is still a popular product to put together
of ours, our constant innovation pieces that weren’t
over the past 50+ years has led made to go together,
which is why we
offer every product
you may need in
your dispensing
system, simplifying
your process of
putting a dispensing a fully custom product if needed.
system together. With multiple patents and over
200 years of combined experience
In addition to our standard product under our belt, you can rest easy
line, we can modify any product to knowing your dispensing process is
meet your specific need, or design in good hands.

to the expansion of our product


offering. In the mid 1980’s, our
product line expanded to include
various non-conveyor chain
lubrication devices, and today we
offer a large selection of material
pumps, dispensers, accessories,
and more.

Since we were founded, our


products have helped thousands
of companies improve their
products and assembly processes
through accurately measuring and
dependably dispensing precise
amounts of oil, grease, and other

4 | gpreeves.com
Our Customers
We have happy customers in
almost every manufacturing
industry across the globe
including aerospace, agriculture,
automotive, consumer products,
energy & natural resources, heavy
equipment, medical, recreational
vehicles, and more. A map of
our current customer base plus
some of the companies using our
products is shown.

Global Distribution
Network
Our global distribution network
spans 4 continents and 17
countries currently and the network
is continually expanding.

For more information about


finding a distributor in your area,
or if you’re interested in being a
distributor of GP Reeves products,
reach out at (616) 399-8893.

© 2022 |5
Industries Served
GP Reeves is a leading global provider of engineered dispense systems and manufacturing solutions. We have
been applying our experience to a variety of industries and environments for over half a century. Not only do we
produce dependable and reliable dispensing systems, but we can also engineer and build custom equipment
to meet any needs. GP Reeves offers a complete line of grease, oil, ambient, and heated material dispensing
equipment and automation that can be utilized in a diverse range of applications and industries.

Aerospace Automotive Battery Consumer Products Food & Agriculture

Heavy Equipment Medical Oil, Gas, & Mining Recreational Vehicles Renewable Energy

How Critical Is Your Grease Application? What Is Your Number?


(#1 is not critical, #10 is extremely critical)
Vibration
Maintenance Assembly Dampening Mechanical Safety Related
Lubrication Lubrication Lubrication Lubrication Lubrication

1 2 3 4 5 6 7 8 9 10
Machines or equipment Components that are Components that are Components that are Components that are
that are lubricated to lubricated to assist in lubricated to prevent lubricated for life. lubricated for life that
prevent failure/downtime assembly only. vibration. causes safety concerns
if not lubricated properly.

Application Questions
Material Process
– What is the name of the material being dispensed? – How critical is the application? (use chart above)
Manufacturer & Product # – What is the overall cycle time and dispense time?
– What size container will the material be purchased – Will this be installed on an existing piece of
in? Cartridge, 5 gal, 55 gal, metric, etc. equipment?
– What is the desired shape of the material? Bead,
Film, Daub, Dot, etc. Specifications
– What is the volume or amount being dispensed? – Is volume verification required? If so, via HMI,
– What is the tolerance of the dispensed material? Info System, stack light?
– How many locations require material (total for – Are there any special plant specifications? I.E.
system and on each part)? PLC, HMI, Pneumatic or Electrical components?

6 | gpreeves.com
DISPENSER TYPES
There are several types of material dispensers available, the most common types being positive displacement
and timed. Each type has it's perks, but when it comes to precise dispensing, we strongly recommend the
use of positive displacement dispensers. Unlike timed dispensers, the exact volume of material dispensed
doesn't vary from shot to shot, no matter the external variants (such as temperature or viscosity). Positive
displacement dispensers utilize a piston, or something similar to push out material equivelant to the volume of
the piston, ensuring an accurate dispense every time. Timed dispensers will dispense for a set amount of time,
but the exact volume can be impacted by external variants.

Recommended:
Positive Displacement Dispensers
Positive displacement dispensers can be adjusted
and set once. Their positive displacement piston
stroke dispenses like a syringe. Positive displacement
dispensers can be trusted to repeatedly dispense
identical amounts regardless of external temperature
or material viscosity.

Nearly all GP Reeves dispensers utilize some sort of


positive displacement dispensing. Many dispensers
utilize a piston that works by transferring material
under pressure through self-actuated or powered
valves into and out of a measuring chamber. The powered piston controls the transfer volume and the transfer
(dispense) is directly proportional to the piston area and piston travel. Our RotoMeter series utilizes various
types of rotational dispensing in the form of gear, peristaltic, and progressive screw pumps.

Not Recommended:
Timed Dispensers
Timed dispensers function like a faucet and require frequent re-adjustment and constant monitoring. Timed
dispensers cannot be trusted to repeatedly dispense identical amounts.

Timed dispensers work by moving material under


pressure through an “Off-On” valve that is opened
and closed by a solenoid valve controlled by a PLC or
electronic timer. Pressure regulators and adjustable
orifices are sometimes added to control flow rate.

Material's flow characteristics are often unpredictable


meaning timed dispensers are not capable of
accuracy and repeatability. The exact volume of how
much is on the part is an unknown unless a weight is
measured of each part before and after.

© 2022 |7
APPLICATIONS
We have been spent over half a century perfecting
material dispensing. Our experience ranges over
variety of industries and environments. Not only do
we produce dependable and reliable dispensing
systems, but we also engineer and build custom
equipment to meet your specific needs, no matter
the industry. Prior to using our equipment, customers
are often applying materials by hand which yields not
only time loss but wasted material. Fully automated
dispensing systems like the one below provide the
highest level of precision expertly designed for your
specific part.

Before Our Application


– Messy – Precise
– Wasted Grease – Accurate Volume
– Inconsistent – Uniform Dots
Application – Repeatable

The above photo shows a messy, brushed on


application of grease to an HVAC part on the left, and
what our custom nesting was able to accomplish on
the right. Not only does the application look cleaner,
but you can be assured that the precise amount of
material is in the correct spot every time.

Our portfolio of work is constantly evolving, we would love to chat with you about your application!

A1C Monitor: This application ensured


battery tabs on both sides of the medical
device were properly greased to aid in
assembly and prevent corrosion long term.
Custom nesting was utilized to ensure a
precise grease application.

Dishwasher Motor: The customer Standing Desk Leg: This automated


approached us to lubricate a dishwasher system served two purposes, lubricating the
motor pump mounting plate to aid in inner diameter of the leg while tapping holes
assembly. We created a custom system in the sides. The system included vacuum
that rotated the part allowing us to spray tubes to prevent mess while reducing the
material around the entire outer diameter. amount of equipment in their process.

8 | gpreeves.com
PRODUCT OFFERING
Our wide variety of standard products range in Dispensers
capability from pumping material to accurately and – Includes a variety of ultra-precise, positive
precisely dispensing it onto a part. The vast selection displacement dispensers.
of products we have are compatible with grease, oil, – Positive displacement dispensing ensures
adhesives, sealants, two-part materials, and more. repeatable accurate dispensing no matter the
On top of the many standard products we offer, we viscosity, temperature, or other external variants.
also specialize in custom part nesting, nozzles, or – Single-shot dispensers have a volume range of
entire custom systems with or without automation. 0.001 to 1086 cc, with every size option in between.
A complete system, standard or custom, includes – Continuous flow dispensers are available for most
parts from every category listed. This catalog provides materials in varying speeds and options..
details on the products available in each section and – Features including speed, monitoring, and air
what will work for different materials. removal technology.

Source Confirmation Devices


– Includes material pumps, reservoirs, and other – Includes devices that confirm volume, flow, or
starting point equipment. pressure for all materials.
– Determining source product is based on material – Devices are used as a final check for material
and the container it comes in. movement and are essential for critical applications.
– Options that pump material from the original – Analog mechanical, and ultrasonic sensors are
container as well as reservoirs are available. available with optional digital readout.

Preparation End Points


– Includes material filters, pressure regulators, and – Includes a variety of nozzles and valves to meet
patented air removal technology. specific application needs.
– Preparing material to be dispensed is essential to – Devices can dispense a beads, dots, sprays, or
protect your system and your final part. something completely custom.

Example System

Confirmation
Preparation:
Device: Inductive
Material Filter
Flow Sensor
and Material
Pressure
Regulator

Dispenser:
AA8

End Point:
G-Force Nozzle
Source: GDP

© 2022 |9
CUSTOM
TURNKEY
SOLUTIONS

Automotive Cup Holders: The


system to the right sprayed a dry
lube material onto cupholders
for a popular minivan. The
material is invisible to the naked
eye, but visible with UV light,
our system had a smart vision
system that didn't release the
parts until an accurate dispense
was confirmed. Dual sides
allowed for reduced downtime
in the application process.

Sunroof Rails: Sister systems sprayed grease onto the sunroof rail and mech pieces in an SUV.

10 | gpreeves.com
Dishwasher Motor: Rotating nest paried with multipe plray nozzles
ensured parts received 360º spray of material.

Transaxle Housing (Above): Robot applied a bead of RTV to


multiple transaxle housing parts ensuring a proper seal.

Driveshaft Spline (Left): System utilized G-Force nozzle to


spray the inner diameter of multiple driveshafts with grease.

Automotive(Below): Rotating robot applied material onto


varying automotive parts.

© 2022 | 11
SINGLE POST RAM PUMPS (GSP)
Features and Benefits Part Number Format:
– Reliable and dependable GSP[Pump Motor]-[Pail Size][Seal Code][Options]
Source

– Pumps all the way to the bottom of your pail (All options should be separated by dashes)

– Keeps pump suction “off the floor”


GSP Ram
MAX HEIGHT OF
GSP series air-operated pumps are engineered for CODE RAM STYLE
PAIL / DIAMETER (ID)
production material supply. Single post ram assures GSP Single Post Ram 27” / 15.75”
a reliable supply with material that doesn’t seek its
own level. All pump options include pump, inductor
Pump Motor
seals, single post ram, ram control valve, pump air
pressure regulator, and ram air pressure regulator. BOOST MAXIMUM OUTPUT MAXIMUM
CODE RATIO PRESSURE OUTPUT FLOW
These pumps will work with NLGI 00-3 materials and
20 20:1 3,000 PSI at 150 PSI air 2,100 cc/minute
are available in a variety of configurations.
22 22:1 2,200 PSI at 100 PSI air 1,500 cc/minute

50 50:1 3,000 PSI at 60 PSI air* 500 cc/minute


* Air inlet has relief valve at specified pressure

Depressurization Inductor Seal


Valve (Optional)
PAIL SIZE SEAL CODE SEAL MATERIAL DESCRIPTION
18 kg, 35 lb A

120 lb, 16 gal B


Solenoid
Valve 25 kg C Dual Lip, Polyurethane
(Optional)
35 kg D

50 kg, 61L E
Aluminum Assembly with Single
Control Panel 35 lb H Neoprene O Ring Seal
(Optional)
50 kg L
Dual Lip, Polyurethane
37 lb M

Add H after any inductor seal code to add a heated inductor assembly
Recirculation for use with thicker materials. See example part number above.
Circuit (Optional)
Low Waste Inductor
Features and Benefits
Shown as – Inductor vent “T” handle helps
GSP20-120B60NPN bleed thick material quicker
– Low waste inductor minimizes
the wasted material at the
bottom of the pail.

12 | gpreeves.com
Options Available for GSP Pumps Part Number Examples:
CODE DESCRIPTION GSP20-35lbA38DP: 20:1 boost ratio, 35lb pail, A inductor seals, 24
VDC control panel with auto-depressurization, prime button and
00 Basic Pump (No Control Options) stack light.

Source
GSP50-25kgCH08-11: 50:1 boost ratio, 25kg pail, C inductor seals,
01 Pneumatic Cam Actuated Empty Shut Off heated inductor assembly, 24 VDC 3-way NC solenoid valve and
05 Portability Kit with Castors and Handle two DC PNP level sensors.

07 Dispense Handle with Zerk Adaptor

08 24 VDC 3-way NC Solenoid Valve

11 Two DC PNP Level Sensors

12 Two DC NPN Level Sensors

38 24 VDC Control Panel with Prime Button and Stack Light


Control Panel with HMI with Auto-Depressurization and
60 Recirculation
61 Control Panel with HMI with Auto-Depressurization
Includes Auto-Depressurization Valve and No Control
69 Panel
24 VDC Control Panel with HMI, Prime Button and Stack
70 Light with Ethernet Communication

Note: Crossover stands allowing two pumps to be


used as one uninteruptable supply are available.

Shown as GSP20-35lbA70 Shown as GSP43-35lbH11

Portable GSPM
Our Miniature Single Post Ram Pumps (GSPMs)
provide a more compact design than the standard
GSP model. These pumps come standard with
a portability kit (option 05) and dispense handle
with zerk adaptor (option 07) making them an
ideal solution for systems with multiple manual fill
reservoir/regulators. Plus the pneumatic empty shut
off (option 01) ensures the pump won’t cavitate if
empty without the need for a controller.

Features and Benefits


Shown as – Compact design
GSPM50-35lbA01-05-07 – Portability kit
– All-in-one pumping solution includes dispense
handle for simple dispense.
– Fully pneumatic, no electronic control required.

© 2022 | 13
DUAL POST RAM PUMPS (GDP)
Features and Benefits Part Number Format:
– Reliable and dependable [GDP Ram][Pump Motor]-[Container Size][Seal Code][Options]
Source

– Pump all the way to the bottom of your drum (All options should be separated by dashes)

– Keep pump suction “off the floor”


Part Number Examples:
GDP25-400G08-11: 3” ram with 25:1 boost, G inductor seals,
GDP series air-operated pumps are engineered for
solenoid valve and two PNP level sensors.
production material supply. Dual post ram assures
G6DP43-400I38: 6” ram with 43:1 boost, I inductor seal, 24 VDC
a reliable supply with thick material that doesn’t Control Panel with Prime Button, and a Stack Light with PNP Wiring
seek its own level. Series is available with 3” or 6”
ram, many seal options, wide range of pump ratios, GDP Ram
and a variety of control options. All pump options MAX CONTAINER
include a pump, inductor seals, dual post ram, ram CODE RAM STYLE MATERIAL
HEIGHT / DIAMETER (ID)
control valve, pump air pressure regulator, and ram
GDP Dual 3” Rams NLGI 00-2
air pressure regulator. 36” / 22.75”
G6DP Dual 6” Rams NLGI 2-4

Pump Motor
BOOST MAXIMUM OUTPUT MAXIMUM
CODE
RATIO PRESSURE OUTPUT FLOW
20 20:1 3,000 PSI at 150 PSI air 2,100 cc/minute

22 22:1 2,200 PSI at 100 PSI air 1,500 cc/minute

25 25:1 3,000 PSI at 120 PSI air 5,800 cc/minute

40 40:1 2,800 PSI at 70 PSI air* 3,600 cc/minute

43 43:1 4,300 PSI at 100 PSI air* 2,800 cc/minute

50 50:1 3,000 PSI at 60 PSI air* 500 cc/minute

70 70:1 4,900 PSI at 70 PSI air* 2,250 cc/minute


* Air inlet has relief valve at specified pressure

Inductor Seal
CONTAINER SIZE SEAL CODE SEAL MATERIAL

120 lb, 16 gal B

25 kg C
Dual lip, Polyurethane
50 kg, 61L E

55 gal, 200 L, 400 lb G


Shown as GDP43-400G61NPN 50 kg L Dual lip, Polyurethane

Add an H to any inductor code to add a heated inductor assembly


for use with thicker materials

14 | gpreeves.com
Options Available for GDP Pumps
CODE DESCRIPTION

Source
00 Basic Pump (No Control Options)

01 Pneumatic Cam Actuated Empty Shut Off

08 24 VDC 3-way NC Solenoid Valve

11 Two DC PNP Level Sensors

12 Two DC NPN Level Sensors

34 Pneumatic Two Hand Safety kit


24 VDC Control Panel with Prime Button and Stack Light
38
with PNP Wiring
Control Panel with HMI with Auto-Depressurization and
60 Recirculation.
61 Control Panel with HMI with Auto-Depressurization

68 Roller bed for easy drum changes

69 Auto-Depressurization Valve with no Control Panel


24 VDC Control Panel with HMI, Prime Button and Stack
70 Light with Ethernet Communication

Note: Crossover stands allowing two pumps to be


used as one uninteruptable supply are available.
Shown as G6DP22-400G38

Low Waste Inductor


Inductor Features and Benefits
Vent Handle – Large inductor vent “T”
handle bleed helps bleed
thick material quicker
– Drum centering device helps
center drum under inductor
Drum during drum changes
Centering and – Hold-downs keep drum from
Hold-down lifting up during change
Device
– Inductor minimizes the
wasted material at the
bottom of the drum

© 2022 | 15
NARROW DUAL POST RAM PUMPS (GNDP)
Features and Benefits GNDP Ram
– Reliable and dependable
Source

MAX CONTAINER
– Pump all the way to the bottom of your pail CODE RAM STYLE MATERIAL
HEIGHT / DIAMETER (ID)
– Keep pump suction “off the floor” Dual 3” Rams
GNDP NLGI 00-4 17” / 13”
for Narrow Pails
GNDP series air-operated pumps specifically
desigend for smaller containers of thick material. The Pump Motor
dual post ram assures a reliable supply with thick
BOOST MAXIMUM OUTPUT MAXIMUM
material that doesn’t seek its own level. The series as CODE
RATIO PRESSURE OUTPUT FLOW
a 3” ram, multiple inductor seal options, and a variety
22 22:1 2,200 PSI at 100 PSI air 1,500 cc/minute
of control options. All pump options include a pump,
inductor seals, dual post ram, ram control valve, pump 43 43:1 4,300 PSI at 100 PSI air* 2,800 cc/minute
air pressure regulator, and ram air pressure regulator. 50 50:1 3,000 PSI at 60 PSI air* 500 cc/minute
* Air inlet has relief valve at specified pressure
Stack Light
(Optional) Solenoid Valve Inductor Seal
(Optional) CONTAINER SIZE SEAL CODE SEAL MATERIAL

18 kg, 35 lb, 5 gal A

Control 25 kg C Dual lip, Polyurethane


Panel
35 kg D
(Optional)
Aluminum Assembly with
35 lb H Single Neoprene O Ring Seal
Add an H to any inductor code to add a heated inductor assembly
for use with thicker materials

Options Available for GNDP Pumps


CODE DESCRIPTION
Shown as
00 Basic Pump (No Control Options)
GNDP22-35lbHNH38
01 Pneumatic Cam Actuated Empty Shut Off

05 Portability Kit with Castors and Handle

07 Dispense Handle

Heated Inductor 08 24 VDC 3-way NC Solenoid Valve


(Optional) 11 Two DC PNP Level Sensors

12 Two DC NPN Level Sensors


Part Number Format:
38 24 VDC Control Panel with Prime Button and Stack Light
[GNDP Ram][Pump Motor]-[Container Size][Seal Code][Options]
(All options should be separated by dashes) Control Panel with HMI with Auto-Depressurization and
60 Recirculation

Part Number Examples: 61 Control Panel with HMI with Auto-Depressurization


GNDP50-35A70: 50:1 boost, A inductor seal, 24 VDC control panel Includes Auto-Depressurization Valve and No Control
with HMI, prime button, stack light, and Ethernet communication. 69 Panel
GNDP43-35H08-11: 43:1 boost, H inductor seal, 24 VDC 3-way NC 24 VDC Control Panel with HMI, Prime Button and Stack
solenoid valve and two DC PNP level sensors. 70 Light with Ethernet Communication

16 | gpreeves.com
MINIATURE DUAL POST RAM PUMPS (GDPM)
Features and Benefits
GDPM Ram
– Reliable and dependable

Source
– Pumps all the way to the bottom of your pail CODE
BOOST MAXIMUM MAXIMUM PAIL
– Designed for convenient tabletop operations RATIO OUTPUT FLOW HEIGHT / DIAMETER (ID)

GDPM12 12:1 940 cc/minute 7.5” / 7.25”


GDPM series air-operated pumps are engineered
for production material supply with a more compact
design for use with small pails. Dual post ram assures Inductor Seal
a reliable supply with thick material that doesn’t SEAL CODE PAIL SIZE SEAL MATERIAL
seek its own level. This series is only available with
a 12:1 boost ratio with limited options. All GDPM 337- 1 kg
pumps are bench top mounted or back mounted and
include pump, inductor seals, dual post ram, ram 338- 1 kg
Aluminum with a Viton “O” ring seal
control valve, pump air pressure regulator, and ram air
340- 1 kg
pressure regulator.
Solenoid Valve 354- 2 kg
(Optional)
N 1 gal, 5 kg

O 10 kg

Q 7 kg Dual lip, Polyurethane

R 3 kg

S 1.25 gal

Options Available for GDPM Pumps

CODE DESCRIPTION

00 Basic Pump (No Control Options)

08 24 VDC 3-way NC Solenoid Valve


Level Sensors
Shown as GDPM12-3kgR08-11
(Optional) 11 Two DC PNP Level Sensors
Part Numbers Format:
12 Two DC NPN Level Sensors
GDPM12-[Pail Size][Seal Code][Options]
(All options should be separated by dashes)

Part Number Example:


GDPM12-1kg338-08-11 is a grease pump with double post rams,
size 338 inductor seal 24 VDC 3-way NC solenoid valve and two DC
PNP level sensors.

© 2022 | 17
MANUAL RESERVOIR/REGULATORS
Our manual fill FIFO grease reservoir/regulators are designed to only require a temporary connection from the
source or pump. One portable pump can be used to fill many reservoirs. They are engineered for use with
NLGI 000 through NLGI 2 grease. Equipped with relief valves and air pressure regulators with gauges, they
Source

are capable of handling up to 3,000 PSI primary material pressure and regulating it to provide 120/240 PSI
(depending on model) or less secondary material pressure.

Part Number Format


FGRM[Size Code]-[Max Outlet Pressure Code]-[Control Option*]

Notes: Part numbers require selection of one control option.

Part Number Examples


FGRM200-240-NPN: Volume capacity of 200 cc, a maximum
outlet pressure of 240 PSI and one magnetic NPN sensor.
FGRM1850-120-PNP: Volume capacity of 1850 cc, a maximum
outlet pressure of 120 PSI and one magnetic PNP sensor.

Size and Pressure Options


SIZE CODE MAX OUTLET PRESSURE CODE BOOST RATIO
200 240 PSI 2:1

1650 240 PSI 2:1

1850 120 PSI 1:1

4600 240 PSI 2:1

9600 240 PSI 2:1

Control Options
CODE DESCRIPTION
NPN One Magnetic NPN Sensor

PNP One Magnetic PNP Sensor

Shown as FGRM1650-240-NPN

18 | gpreeves.com
AUTOMATIC RESERVOIR/REGULATORS
Our automatic fill FIFO grease reservoir/regulators are engineered for use with NLGI 000 through NLGI 2
grease. Equipped with relief valves and air pressure regulators with gauges, they are capable of handling up to
3,000 PSI primary material pressure and regulating it to provide 240 PSI or less secondary material pressure.

Source
Automatic fill reservoir/regulators include an air operated fill valve.

Part Number Format


FGRA[Size Code]-[Max Outlet Pressure Code]-[Control Option*]

Notes: Part numbers require selection of one control option.

Part Number Examples


FGRA200-240-A-ABV: Volume capacity of 200 cc, maximum
pressure of 240 PSI, analog linear position sensor and an air
operated ball valve.
FGRA9600-240-MP-ABV: Volume capacity of 9600 cc, maximum
pressure of 240 PSI, microprocessor, linear position sensor and
air-operated ball valve.

Size and Pressure Options


SIZE CODE MAX OUTLET PRESSURE CODE BOOST RATIO
200 240 PSI 2:1
1650 240 PSI 2:1
4600 240 PSI 2:1
9600 240 PSI 2:1
Microprocessor
(Optional)
Control Options
CODE DESCRIPTION
Analog Linear Position Sensor and Air Operated Ball
A-ABV
Valve
Microprocessor, Linear Position Sensor, and Air
MP-ABV
Operated Ball Valve

Shown as FGRA4600--240-MP-ABV

© 2022 | 19
HIGH PRESSURE RESERVOIR/REGULATORS
Our high pressure FIFO grease reservoir/regulators are designed to provide up to 1,200/1,320 PSI (depending on
model) secondary pressure to downstream equipment. These automatic fill reservoir/regulators include an air
pilot operated fill valve and are compatible with NLGI 000 through NLGI 2 grease. Equipped with relief valves and
Source

air pressure regulators with gauges, they are capable of handling up to 3,000 PSI primary material pressure.

Part Number Format


FGRA[Size Code]-[Max Outlet Pressure Code]-[Control Option*]

Notes: Part numbers require selection of one control option.

Part Number Example


FGRA450-1320-MP-ABV: Automatic Reservoir/Regulator
with a volume of 450 cc, a maximum pressure of 1320 PSI,
microprocessor and air operated ball valve as a fill valve.

Size and Pressure Options


SIZE CODE MAX OUTLET PRESSURE CODE BOOST RATIO
450 1,320 PSI 11:1
1250 1,200 PSI 10:1

Control Options
CODE DESCRIPTION
Analog Linear Position Sensor and Air Operated Ball
A-ABV
Valve
Microprocessor, Linear Position Sensor, and Air
MP-ABV
Operated Ball Valve

Microprocessor
(Optional)

Shown as
FGRA1250-1200-MP-ABV

20 | gpreeves.com
GREASE FILTERS
Features and Benefits
– Recommended for use with GP Reeves
production grease dispensing systems
– Ideal for protection of pressure regulator and
other sensitive components
– Designed for up to 3,000 PSI

Preparation
– Engineered for NLGI 000 through NLGI 3 grease
– Filter elements are cleanable and replaceable
– “Inside-Out” flow path allows filtered contamination
to be removed with the element
– Two sets of mounting holes provided

GF1000 Series Filter

Micron to Inch Conversion Chart


149 micron = 0.0059”
420 micron = 0.0165”
660 micron = 0.0260”
149 micron 420 micron 660 micron

GF1000 Series

Base Part Number Port Size Codes Options


PART REPLACEMENT PORT CODE PORT SIZE CODE DESCRIPTION
ELEMENT COMPATIBILITY
NUMBER ELEMENT 4 1/4” NPT
6 3/8” NPT M Metric Ports
GF1149 149 microns (100 mesh) KA10393A NLGI 000-2
8 1/2” NPT
S Steel Body
GF1420 420 microns (40 mesh) KA10394A NLGI 000-3 12 3/4” NPT
16 1” NPT Stainless Steel
GF1660 660 microns (28 mesh) KB9035 NLGI 000-3 SS
32 2” NPT Body

Part Number Format: [Base Part Number][Options*]-[Port Size Code]


*Not all part numbers will have an option.

Part Number Examples


GF1660-16 has a 660 micron filter element with 1” NPT ports.
GF1149SS-4 has a 149 micron filter element with 1/4” NPT ports and a stainless steel filter body.

© 2022 | 21
MPR SERIES REGULATORS
Features and Benefits Base Part Numbers
– Designed for standard extrusion or tabletop mounting CODE DESCRIPTION
– All MPRs come with push to purge built in MPR Aluminum Body
– Durable 303 grade stainless steel adjustment knob and internals
Preparation

MPRS Stainless Steel Body


– Tungsten carbide poppet and seat for longer life
– For use with high-pressure material pumps
Intlet Pressure
– Accurate outlet pressure
CODE DESCRIPTION
– Maximum inlet pressure of 3,500 PSI
3500 Maximum inlet 3,500 PSI

Part Number Format


[Base Part Number]-[Inlet Pressure]-[Outlet Pressure]-[Outlet Gauge]-[Options] Outlet Pressure
CODE DESCRIPTION
Option codes should be listed alphabetically separated by dashes. 250 Outlet pressure of 0-250 PSI
500 Outlet pressure of 0-500 PSI
Part Number Examples
MPRS-3500-250-E-D-H: Stainless steel body, maximum inlet pressure of 3,500 PSI,
Outlet Gauge
maximum adjustable outlet pressure of 250 PSI, electronic outlet gauge, and hand
adjustment knob. CODE DESCRIPTION
MPR-3500-500-D: Aluminum body, maximum inlet pressure of 3,500 PSI, maximum D Dial Gauge
adjustable outlet pressure of 500 PSI, outlet dial gauge, and no options. Electronic Gauge and Pressure
E
Switch
X No Gauge

Options
CODE DESCRIPTION
Ball Valve / Filter Assembly
BVF149
with 149 Micron Filter
D Inlet Dial Gauge
NPT Fittings on inlet and outlet
F
ports
Hand Adjustment Knob (only
H available with 250 outlet
pressure)

Material Note: MPR series regulators are


NOT for use with material that contains
Teflon, Moly, Graphite, or Anti-Seize while
Shown as
the GPR5000 series regulators will work
MPR-3500-250-D-BVF149-F-H
with many of these materials.

22 | gpreeves.com
GPR5000 SERIES REGULATORS
Our GPR5000 series regulators provide consistent
pressure regulation with an easy pressure
adjustment with included wrench. This series is
compatible with materials containing Teflon, Moly,

Preparation
Graphite, and Anti-Seize.

Features and Benefits


– Tungsten carbide poppet and seat for longer life
– For use with high-pressure material pumps
– Accurate outlet pressure with gauge
– Includes mounting bracket

Shown as
GPR5000-6000-3000
Shown as
GPR5000-6000-1000-18

GPR5000 Regulators GPR5000 Options


MAXIMUM PRIMARY SECONDARY
MODEL NUMBER PORT SIZE CODE DESCRIPTION
PRESSURE (NON-SHOCK) PRESSURE RANGE
GPR5000-1250-200 1,250 PSI 30 - 200 PSI Includes ball valve
-18 and a 149 micron
GPR5000-3000-450 75 – 450 PSI grease filter.
3,000 PSI
GPR5000-3000-1250 400-1,250 PSI 3/8” NPT Includes ball valve
-19 and a 420 micron
GPR5000-6000-1000 175 - 1,000 PSI
grease filter.
GPR5000-6000-3000 6,000 PSI 1,000 - 3,000 PSI
Note: not all part numbers will include
GPR5000-6000-2500 750 – 2,500 PSI 3/4” NPT an option.

Part Number Examples:


GPR5000-1250-200: Grease pressure regulator with a maximum inlet pressure of 1,250 PSI, an outlet pressure range of 30 - 200 PSI, and
3/8” NPT ports.
GPR5000-6000-1000-18: Grease pressure regulator with a maximum inlet pressure of 6,000 PSI, an outlet pressure range of 175 - 1,000
PSI, and 3/8” NPT ports. Includes ball valve and a 149 micron grease filter.

© 2022 | 23
GUS & PUMP WITH GUS
Patented Process to Find and Remove Air from the System
Features and Benefits
– Patented air removal process ensures airless
grease in your manufacturing process.
Preparation

Ethernet/IP – Multiple size, controller and valve stack options


Valve Stack available via part configurator on the next page.
(Optional)
– One GUS can feed multiple meters or dispensers
with airless material.
– Options for an included grease pump are
available, simplifying the system.
– Single and dual test chambers variations
available for a wide variety of output options.
– Optional Outlet Accumulator allows for
dispensing during pail or drum changes.
– Manufactured under US patent number 6,053,285
Floor
Mounted
Part Number Format without Pump:
[Base Part Number]-[Mounting]-[Controller]-[Options]
Stand
(Optional)
Mounting
CODE DESCRIPTION APPLIES TO*
ST Standard mounting plate GUS, SP, DP
PC Portability Cart (welded steel) SP, DP
Shown as PC2 Portability Cart (aluminum extrusion) SP
GUS240D-FL-CT0-EN1 Floor mounted aluminum extrusion
FL GUS, SP, DP
stand for GUS; pump stand alone
Base Part Numbers Floor mounted aluminum extrusion
FL2 GUS, SP, DP
stand for GUS and pump together
TEST OUTLET SYSTEM OUTPUT
CODE
CHAMBERS ACCUM. BOOST (CC/MIN)
Controller
GUS2S Single 2 cc – 17:1 20
CODE DESCRIPTION
GUS2S180 Single 2 cc 180 cc 1.8:1 20
No controller included. GUS requires a controller
GUS2D Dual 2 cc – 17:1 40
CT0 to function, CT0 option utilizes discrete
GUS10S Single 10 cc – 28:1 100 communication only.
GUS10S200F Single 10 cc 200 cc 2:1 100 REEVESH4 controller with 4” HMI. Ethernet
CT1
GUS10S450 Single 10 cc 450 cc 11:1 100 compatible with most PLCs
GUS10S300 Single 10 cc 300 cc 4:1 100 REEVESH7 controller with 7” HMI. Ethernet
CT2
GUS10D Dual 10 cc – 28:1 200 compatible with most PLCs
GUS30S Single 30 cc – 27:1 250 Suffix controller sub-part number with _24 or _240 to change the
power requirement to the respective voltage from 120 VAC.
GUS30S1250 Single 30 cc 1250 cc 10:1 250
GUS30SB Single 30 cc – 64:1 250 Options
GUS30D Dual 30 cc – 27:1 500 CODE DESCRIPTION
GUS30DB Dual 30 cc – 64:1 500 PNP Communicates with PNP PLC
GUS240S Single 240 cc – 23:1 1,750 NPN Communicates with NPN PLC
GUS240D Dual 240 cc – 23:1 3,500 M Metric Pneumatic Tubing

24 | gpreeves.com
Pump with GUS
Pump Style
CODE DESCRIPTION
SP Single Pump
DP Dual Pump

Preparation
Boost Ratio (Grease to Air)
CODE DESCRIPTION MATERIAL VISCOSITY
20 20:1 Boost Ratio NLGI 00-2
50 50:1 Boost Ratio NLGI 3+

Inductor Options
CODE PAIL SIZE SEAL MATERIAL PUMP
35A 35 lb, 5 gal, 18 kg
120B 50 kg, 120 lb, 16 gal
25C 25 kg Dual lip, GSP
35D 35 kg Polyurethane
50E 50 kg
400G 400 lb, 55 gal GDP

Pump Options
CODE DESCRIPTION
Shown as
2 Two PNP level sensors and solenoid valve SP50_35A3-GUS10D-PC-CT1-PNP
4 Two NPN level sensors and solenoid valve
Two PNP level sensors, solenoid valve, and auto-
5
recirculation
Part Number Format with Pump:
[Pump Style][Boost Ratio]_[Inductor Options][Pump Options]-[GUS*]
Two PNP level sensors, solenoid valve, and auto-
6
depressurization
Part Number Examples:
Not all options work together, contact our sales team to build your GUS. Standalone GUS
GUS10S450-FL-CT1_240-PNP: Single 10 cc test chamber and
Sample System Configuration
450cc accumulator, floor mounted stand, REEVESH4 controller/HMI,
PNP communication, and power supply requiring 240 VAC power.
GUS30D-FL-CT2-NPN: Dual 30 cc test chambers, floor mounted
stand, REEVESH7 controller/HMI and NPN communication.

Pump with GUS


SP50_25C5-GUS10S-FL-CT1-PNP is a single pump with a 50:1
boost ratio, a 25 kg pail, dual lip polyurethane seal, two PNP level
Material sensors, solenoid valve, and auto-recirculation. Pump feeds a GUS
with a single 10cc test chamber, floor mounted stand, REEVESH4
controller/HMI, and PNP communication.
DP50_400G2-GUS30D-FL-CT2-PNP is a dual pump with a 50:1
boost ratio, a 400lb drum, dual lip polyurethane seal, two PNP level
sensors and solenoid valve. Pump feeds a GUS with dual 30cc test
chambers, floor mounted stand, REEVESH7 controller/HMI, and
PNP communication.
Pump with GUS Dispenser
(Could also be a pump and a GUS)
*GUS part number can be identified on previous page.

© 2022 | 25
GSS/GSSM DISPENSERS
Quick, Ultra-Precise, Positive Displacement Dispensers
GSS and GSSM dispensers are identical in all aspects except mounting. GSS dispensers are engineered for
individual installation near an application point, whereas GSSM dispensers are designed for installation on
manifolds in groups of 2-10 dispensers. Manifold-mounted dispensers have the option to fire together or
separately depending on application.
Dispensers

Features & Benefits Dispenser Part Number Format


– Uses adjustable volumetric piston displacement to [Base Part Number]-[Volume][Sensor*]-[Adjustment Assembly]
dispense measured shots
Base Part Number
– Dispenses set amounts regardless of temperature
CODE DESCRIPTION
and viscosity changes
– For use with low pressure material, with a GSS Dispenser designed to be mounted individually
maximum PSI of 200 GSSM Dispenser designed for manifold mounting
– Integral piston stroke sensors are available to
confirm operation Volume
– Optional Micro Dial features over 450 labeled CODE DESCRIPTION
graduations allowing for easy volume checks and 001 0.016 cc max. with stroke sensor
accurate dispensing 002 0.033 cc max. with stroke sensor
– Fast: up to 180 operations per minute 004 0.066 cc max. with stroke sensor
011* 0.016 cc max. without stroke sensor
012* 0.033 cc max. without stroke sensor
014* 0.066 cc max. without stroke sensor
*Volume codes with a 1 as the middle number will not have a sensor

Sensor
CODE DESCRIPTION
PNP PNP stroke sensor
NPN NPN stroke sensor

Adjustment Assembly
CODE DESCRIPTION
Standard Adjustment Assembly with 50 unlabeled
V2
volume graduations
Micro Dial adjustment assembly which features over
MD
450 labeled graduations

Dispenser Part Number Examples


GSS-001PNP-MD: Individually mounted grease dispenser with a
0.016 cc maximum shot, a PNP stroke sensor, and a Micro Dial
adjustment assembly.
GSSM-014-V2: Manifold mounted grease dispenser, with a 0.066 cc
maximum shot, no stroke sensor, and a standard adjustment assembly.

26 | gpreeves.com
Adaptors for GSS/GSSM
GSS dispensers have a variety of adaptor options
that allow the dispenser to easily connect to various
dispense accessories.

Outlet Adaptors & Fittings


PART NUMBER DESCRIPTION

Dispensers
GSS-005 10-32 port

GSS-006 1/4-28 port


GSS-004PNP-MD GSS-004PNP-MDs
GSS-007 Luer lock fitting with 1/4-28 male with GSS-019 with GSS-010

GSS-008 1/8” NPT port

GSS-010 Dual inlet – single 1/8” NPT outlet

GSS-019 10-32 port and tapped tooling

GSS-031 M5 x .8 port

GSS-037 SAE-2 (female) port

GSS-055 Adaptor for SP2000 spray nozzle

GSS-072 1/16” NPT port


GSS-075 Allows for mounting of FS3014 flow sensor

GSS-004PNP-MD GSS-004PNP-MD
with GSS-005 with GSS-006 and GSS-007

Manifolds for GSSM


GSSM dispensers require a manifold to mount.
Dispensers can be mounted alone or in groups of 2-10.
Manifolds are available with a single or multiple air inlets,
allowing for the individual control of each dispenser.

Manifold Part Number Builder


GSSMB-[Station Number][Air Ports*]
*A common air port for simultaneous dispensing is available by
omitting the air port section.

Manifold Part Numbers


STATION NUMBER AIR PORTS
2-10 SA: Each dispenser has a separate air port

Example Manifold Part Numbers


GSSMB-10SA is a ten-station manifold with separate 1/8” NPT air ports.
GSSMB-5 is a five-station manifold with a common port.

GSSMB-3SA with three GSSM-001PNP-MD

© 2022 | 27
GPMD DISPENSERS
Positive Displacement Piston Dispensers
Features and Benefits
– Base-mountable, air-operated, single-acting, adjustable, metered shot (piston) dispenser
– Positive piston displacement dispenser accurately delivers measured shots.
– Change shot size quickly and easily using fine-thread adjustment screw with a lock nut.
– Uses piston displacement to measure material and will dispense set amounts regardless of temperature.
Dispensers

GPMD10000 GPMD10000 Base Part Numbers


Stroke Sensors BASE PART ADJUSTABLE BOOST RATIO (LESS
(Optional) NUMBER VOLUME RETURN SPRING)
GPMD10020 0.02 to 0.20 cc 36:1
GPMD10080 0.02 to 0.80 cc 12.25:1

GPMD10125 0.10 to 1.25 cc 11.56:1

GPMD10369 0.13 to 3.69 cc 11.76:1


Shown as GPMD10080-02
dispenser without manifold GPMD10620 0.20 to 6.20 cc 10.24:1

Features and Benefits MDM100X Manifolds


– Accurate dispensing of 0.02 cc to 6.20 cc shots of
PART AIR PORT MATERIAL AIR PORT TOTAL
(depending on model selected).
NUMBER OPTIONS PORT SIZE SIZE SIZE*
– Bases are available with from 1 to 8 stations and also
with separate air inlets for independent operation. MDM1000-X Common 1/4” NPT 1/4” NPT
<4 cc
– Can dispense up to 40 times per minute at the
MDM1000-XSA Separate 1/4” NPT 1/8” NPT
maximum shot size.
– Operate at 50 to 120 psi with 3-way NC Air Valve. MDM1006-X Common 3/8” NPT 3/8” NPT
– Operates with low inlet pressure (up to 200 psi). 4-8 cc
MDM1006-XSA Separate 3/8” NPT 1/8” NPT

MDM1000 manifolds have grease inlet ports on both MDM1008-X Common 1/2” NPT 1/2” NPT
ends. Port size is dependent on part number, see >8 cc
“MDM100X Manifolds” chart. Common air ports are MDM1008-XSA Separate 1/2” NPT 1/8” NPT
designed for simultaneous operation while separate
* Size suggestions refer to the total size of the dispensers
air will dispense independently.
being installed on the manifold. For example, four GPMD10080
dispensers would be a total of 3.2cc and should use a MDM1000
manifold. Four GPMD10369 dispensers would be 14.76cc and
should use a MDM1008 manifold.

Blank station manifold kits are available as MDM1000-BS and


will work for all three sizes of manifold. Manifolds can also be
purchased in a stainless steel version by adding SS to the part
MDM with Common Air MDM with SA Option number. For example, MDM1008SS-5 is the stainless steel version
(No SA option) of MDM1008-5.

28 | gpreeves.com
GPMD3000
Features and Benefits
– Adjustment requires wrenches to prevent
accidental volume adjustment
– Air operated check valves facilitate quick fill and
quick dispense while preventing leaks
– Threaded adjustment rod is a visual indicator
– Operates with high inlet pressure up to 3,000 PSI

Dispensers
GPMD3000 Series Dispensers GPMD3000
ADJUSTABLE INLET PRESSURE Control Package
PART NUMBER GPMD30CP:
VOLUME RANGE
GPMD3000-.60 0.05 to 0.60 cc 600 – 3,000 PSI Controller with
GPMD3000-2 0.15 to 2.00 cc solenoid valves
GPMD3000-5 0.25 to 5.00 cc
GPMD3000-9 0.35 to 9.00 cc
GPMD3000-20 5.00 to 20 cc 400 – 3,000 PSI
GPMD3000-40 5.00 to 40 cc
Shown as
GPMD3000-100 20 to 100 cc
GPMD3000-9-02
GPMD3000-210 20 to 210 cc

Part Number Format:


[Base Part Number]-[Options]
Note: Part number must include at least one Option ID to be complete. Options should be listed in numerical order and delimited by dashes.
For a dispenser with no options, add -00 to the end of the part number. Options are listed on the next page.

Example Part Numbers:


GPMD10080-02-03: GPMD10080 dispenser with maximum shot volume of 0.80 cc, two PNP stroke sensors and calibration scale.
GPMD3000-2-00: GPMD3000 dispenser with volume range of 0.15 - 2.00 cc, inlet pressure range of 400 - 3,000 PSI, and no options.

Options
CODE DESCRIPTION CONNECTOR(S)
00 No Options (dispenser will have a magnetic piston) Not Applicable
02 Two M8 PNP Stroke Sensors Two M8 DC Connectors
03 Calibration Scale Not Applicable
12 Two M8 NPN Stroke Sensors Two M8 DC Connectors
16 Inductive Flow Sensor, 24 VDC PNP M12 DC Connector
17 Inductive Flow Sensor, 24 VDC NPN M12 DC Connector
18 Analog Flow Sensor (0-10V) M12 DC Connector
22 Premium Seals for Use with Abrasive Material Not Applicable
26 Flow Sensor, Digital 24 VDC PNP/NPN, Analog 0-10V or 4-20mA (IFM Sensor) M12 DC Connector
27* Analog Stroke Sensor (0-10V Analog) M8 4 pin DC Connector
28 Viton Seals (Rod seals, face seals, and check seals) Not Applicable
Notes: Each M8 stroke sensor requires a #0983 cord. Single stroke sensors will be factory set to recognize “dispense complete" message.
Each flow sensor or M12 stroke sensor requires a #1850 cord.

* Only for use with GPMD3000 dispensers.

© 2022 | 29
AA DISPENSERS
Positive Displacement Pneumatic & Servo Dispensers
Features and Benefits
– Patented air removal process ensures only
airless material is dispensed into your
manufacturing process
– Provide accurate volume & dispense rate control
Dispensers

through positive displacement


– Flow-through design reduces the pack out of material
– Provides PLC volume confirmation
Solenoid
Valve Stack
Our AAs also measure volume through the use
(Optional)
of positive displacement and constant sensor
positioning. This provides an extra level of
confirmation that none of our other dispensers offer.
The previously dispensed volumes can be reported
to a separately purchased AA-CT controller which is
recommended for all AA dispensers.

Manufactured under US patent number 6,053,285.

Servo v. Pneumatic
Pneumatic AA1 Dispensers
Pneumatic AA dispensers allow for PLC volume and
Shown as
rate control without the added cost of a servo.
AA1-9-ST-2-NPN
– Ideal for applications where recipe control is more
important than repeatable volume.
– Aren’t as precise when using extremely thick
Pneumatic Base Part Number
materials.
– Utilizes PID loop controls to actuate and dispense. CODE VOLUME RANGE
– Generally have a lower cost than servo models. AA1-4 0.40 - 4.00 cc

AA1-9 0.45 - 9.00 cc


Servo AA8 Dispensers
AA1-13.5 1.35 - 13.5 cc
Servo driven AA dispensers provide accurate volume
and dispense rate control, coupled with a patented air AA1-27 2.70 - 27 cc
removal process to be used for critical applications. AA1-50 5.00 - 50 cc
– Hold tighter tolerances guaranteeing an accurate
AA1-120 12 - 120 cc
dispense every time.
– Automatically adjusts piston movement to maintain AA1-148 3.00 - 148 cc
required dispense volume and rate. AA1-230 23 - 230 cc
– Simpler to operate and tune than pneumatic AA1-480 48 - 480 cc
counterpart.
AA1-700 70 - 700 cc
– Provides more control within a single size.

30 | gpreeves.com
Part Number Format
[Base Part Number]-[Mounting]-[Port]-[Options]

Servo Base Part Number Mounting


CODE VOLUME RANGE CODE DESCRIPTION

AA8-1C 0.02 - 1.00 cc ST Standard mounting plate

AA8-2C 0.05 - 2.00 cc NP* Narrow mounting plate

AA8-4C 0.10 - 4.00 cc FL Floor mounted aluminum extrusion stand

AA8-9C 0.20 - 9.00 cc

Dispensers
AA8-12C 0.30 - 12.00 cc Port

AA8-25HPC 1.00 - 25.00 cc CODE DESCRIPTION

AA8-60C 1.20 - 60.00 cc 1 1 output port non-spray

2 2 output ports non-spray

1SP 1 output port with spray

2SP 2 output ports with spray


1 output port for connection to a zone valve with X
1RX
dispense zones downstream

Options
CODE DESCRIPTION
Ethernet/IP Solenoid
Valve Stack (Optional) EN1 Valve Manifold with EthernetIP, PNP

EN2 Valve Manifold with EthernetIP, NPN

PNP* Discrete Valve Manifold, PNP

NPN* Discrete Valve Manifold, NPN

Not all options work together. Contact our sales team to build your AA.
* Only for use with pneumatic AA1 dispensers.
Shown as AA8-25HPC-ST-1-EN1
Example Part Numbers
AA1-120-ST-1-PNP: Pneumatic grease dispenser with PLC volume
and rate control. This dispenser has a volume range of 12 - 120
cc, a standard mounting plate and one non-spray output port.
Dispenser includes a discrete PNP valve stack.
AA1-13.5-NP-1R3SP-EN1: Pneumatic grease dispenser with PLC
volume and rate control. This dispenser has a volume range of 1.35
- 13.5 cc, a narrow mounting plate and one spray output port with
3 station selectors downstream. Dispenser includes a valve stack
with PNP Ethernet IP.
AA8-2C-ST-1-EN2: Servo AA dispenser has a volume range of 0.05
- 2.00 cc. Dispenser comes on a standard mounting plate with one
non-spray output port. Dispenser includes a valve stack with NPN
Ethernet IP.
AA8-12C-ST-1R3-EN1: Servo AA dispenser has a volume range
of 0.30 - 12.00 cc. Dispenser comes on a standard mounting
plate with one output port with 3 station selectors downstream.
Dispenser includes a valve stack with PNP Ethernet IP.

© 2022 | 31
ROTOMETER
Continuous Flow Gear Pump
The RotoMeter is a stepper-driven gear pump designed to be used for both continuous flow and measured
dispensed applications. The dispenser is able to match the dispense rate with a variety of speeds and even
change dispense rate during dispense to work seamlessly with robots. With a variety of motor options, these
dispensers can be customized for any application. Dispensers are designed for a maximum of 600 PSI inlet
and 700 PSI outlet pressure.
Dispensers

ROTOMETER
Continuous Flow Gear Pump
The RotoMeter is a stepper-driven gear pump designed to be used for both continuous flow and measured
dispensed applications. The dispenser is able to match the dispense rate with a variety of speeds and even
change dispense rate during dispense to work seamlessly with robots. With a variety of motor options, these
dispensers can be customized for any application. Dispensers are designed for a maximum of 600 PSI inlet
and 700 PSI outlet pressure.

Features & Benefits


– Compact: Continuous flow allows for larger
dispense volumes without a larger dispenser.
– Versatile: This pump is perfect for both continuous
flow and measured dispense applications.
– Easy Adjustment: Separately purchased controller
makes volume and rate adjustments simple.
– Adjustable Snuff-back: Minimize/reduce drooling.

Part Number Builder


RM-[Size]-[Motor]

Size

Features & Benefits


CODE DESCRIPTION
Dispenses 0.15 cc per revolution, 1/4” NPT port, flow
0.15
rate of 0.15 to .30 cc per second in rate mode
Dispenses 1.8 cc per revolution, 1/4” NPT port, flow rate
1.8
of 1.8 to 3.6 cc per second in rate mode
Dispenses 6 cc per revolution, 1/2” NPT port, flow rate
6
of 6 to 12 cc per second in rate mode

Motor
CODE DESCRIPTION
MT1 REEVES 24 VDC stepper with encoder

Part Number Examples


RM-0.15-MT1: 0.15 cc RotoMeter with 1/4” NPT ports and a
REEVES 24VDC stepper with encoder.
RM-6-MT1: 6 cc RotoMeter with 1/2” NPT ports and a REEVES
Material Material Outlet
24VDC stepper with encoder.
Inlet (Not Shown)
Note: All RotoMeters require a dispense valve to be
installed near the material outlet to prevent unwanted
material oozing.

– Compact: Continuous flow allows for larger


dispense volumes without a larger dispenser.
– Versatile: This pump is perfect for both continuous
flow and measured dispense applications.
– Easy Adjustment: Separately purchased controller
makes volume and rate adjustments simple.
– Adjustable Snuff-back: Minimize/reduce drooling.

Part Number Builder


RM-[Size]-[Motor]

Size
CODE DESCRIPTION
Dispenses 0.15 cc per revolution, 1/4” NPT port, flow
0.15
rate of 0.15 to .30 cc per second in rate mode
Dispenses 1.8 cc per revolution, 1/4” NPT port, flow rate
1.8
of 1.8 to 3.6 cc per second in rate mode
Dispenses 6 cc per revolution, 1/2” NPT port, flow rate
6
of 6 to 12 cc per second in rate mode

Motor
CODE DESCRIPTION
MT1 REEVES 24 VDC stepper with encoder

Part Number Examples


RM-0.15-MT1: 0.15 cc RotoMeter with 1/4” NPT ports and a
REEVES 24VDC stepper with encoder.
RM-6-MT1: 6 cc RotoMeter with 1/2” NPT ports and a REEVES
Material Material Outlet
24VDC stepper with encoder.
Inlet (Not Shown)
Note: All RotoMeters require a dispense valve to be
installed near the material outlet to prevent unwanted
material oozing.

32 | gpreeves.com
PROGRESSIVE SCREW ROTOMETER
Continuous Flow Progressive Cavity Pump
This stepper-driven progressive screw pump is an
ideal solution for all continuous flow, and measured
dispensed applications. With a smart core, it’s able to
match a variety of speeds and even change dispense
rate during dispense to work seamlessly with robots.
These dispensers have a variety of motor and adapter

Dispensers
options in order to customize them for your specific
application. Dispensers are designed for a maximum of
90 PSI inlet and 150 PSI outlet pressure.

Features & Benefits


– Accuracy: Screw pump ensures more precision
than other continuous flow options
– Compact: Continuous flow design allows for larger
dispense amounts without a larger dispenser.
– Versatile: This pump is perfect for both continuous
flow, and measured dispense applications.
– Compatibility: Pump design is ideal for materials
that separate or are shear-sensitive. Material Inlet
– Easy Adjustment: Separately purchased controller
makes volume and rate adjustments simple.
– Adjustable Snuff-back: Minimize/reduce drooling.

Part Number Builder: Material Outlet


RMP-[Size]-[Motor]-[Options]

Size Options
CODE DESCRIPTION CODE DESCRIPTION
Dispenses 1 cc per revolution, 1/4 BSP port, 2.5 cc to 35 2F Includes female 1/8" NPT adapter on outlet.
1
cc per minute output in rate mode
2M Includes male 1/8" NPT adapter on outlet.
Dispenses 2 cc per revolution, 1/4 BSP port, 5 cc to
2
70 cc per minute output in rate mode 4F Includes female 1/4" NPT adapter on outlet.
4M Includes male 1/4" NPT adapter on outlet.
Motor LR Includes luer lock adapter on outlet.
CODE DESCRIPTION
MT1 REEVES 24 VDC stepper with encoder

Part Number Examples:


RMP-2-MT1: 2 cc Progressive Screw RotoMeter with a REEVES 24VDC stepper with encoder.
RMP-1-MT1-6F: 1 cc Progressive Screw RotoMeter with a REEVES 24VDC stepper with encoder and a female 3/8” NPT adapter on outlet.

© 2022 | 33
LOW FLOW DISPENSE VALVES
Dispense valves provide crisp shutoff when mounted
at the point of dispense, can ensure material holds a
steady pressure and are available in a wide range of
configurations.

Features & Benefits


– Reduces drooling by shutting off flow near the
point of dispense
Arm
Points

– Options for a maximum inlet pressure of 3,000 PSI


– Can be used with “timed dispense” systems
End of

– Available in multiple sizes and gun options


– Cleanable and repairable

CAUTION: Due to viscosity variations with temperature,


“timed dispense” is often not accurate enough to meet
Shown as DV1003-2F Shown as DV1003-0
many quality control specifications.

Standard Dispense Valves Outlet Options Available for


MATERIAL MATERIAL Standard Dispense Valves*
BASE PART REPLACEMENT
INLET PRESSURE DESCRIPTION CODE DESCRIPTION
NUMBER VALVE
PORTS RATING
DV1003 1/8” NPT Standard 0 No outlet adaptor (Male 3/8-24)

DV1003I 1/16” NPT 2F 1/8” NPTF adaptor


Inline (Slim manifold)
DV1003I2 1,500 PSI GPR7379
4F 1/4” NPTF adaptor
1/8” NPT Includes integrated flow
DV1003TM 2M 1/8” NPT adaptor
control for timed dispense
DV2003 Standard 4M 1/4” NPT adaptor
1/4” NPT 3,000 PSI Includes integrated flow GPR8596
DV2003TM SP Spray air nozzle included
control for timed dispense
* One option MUST be selected. Options are added to the end of the base part numbers as LR Luer lock outlet port
a suffix. For example, DV1003-SP would be a DV1003 with spray air nozzle and DV2003-Z
ZK Includes female zerk fitting
would be a DV2003 with female Zerk fitting.

DV1007 valves are ideal for use with precision mount tooling. DV1006 valves are available for similar applications
requiring sprayed material. Additional information about DV1006 can be found on the spray nozzle page.

DV1007
PART NUMBER MATERIAL PORTS MATERIAL PRESSURE RATING DISPENSE VALVE TYPE REPLACEMENT VALVES

DV1007 1/8” 1,500 PSI Inline GPR7379

34 | gpreeves.com
HIGH FLOW DISPENSE VALVES
– Maximum inlet pressure of 3000 PSI – Available in multiple sizes and pressure ratings
– Can be used with “timed dispense” systems – Cleanable and repairable

End Points
Shown as DV5313 Shown as DV3239A-EPS with EPS1007

Part Number Material Ports Material Inlet Replacement Valves Options Available
Pressure Rating
DV2973A 1/4” ACE8-3000-600-007
–EPS: Includes SAE #4 port on the side
DV3239A 1/4” 3,000 PSI ACE8-3000-3000-007
for EPS sensor (purchased separately)
DV5313 3/8” ACE10-3000-600-040

Options are added to the end of the base part numbers as a suffix. For example, DV3239A-EPS would be a DV3239A with an SAE #4 port
for EPS1001 pressure sensormounting.

Example Usage Layout

Dispenser Dispense Valve Nozzle/Tooling

© 2022 | 35
HANDHELD DISPENSE GUNS
Handheld dispense guns have an ergonomic fit with an electronic trigger. Handles are lightweight yet durable
to last without causing fatigue. Handhelds are equipped with a GPR7379 dispense valve or an ACE8 cartridge
valve. Electronic trigger is designed to be a PLC input only.

Part Number Format for Gun:


DG-[Handle]-[Dispenser]-[Nozzle]

Example Gun Part Numbers:


DG-H-DV1-LR – Dispense Gun with the horizontal handle with a
End Points

GPR7379 dispense valve and a luer lock fitting.


DG-P-DV3-0 – Dispense Gun with the pistol grip handle with an
ACE8 dispense valve and no nozzle fitting.

Handle Styles
CODE DESCRIPTION
Pistol Style
Shown as DG-P-DV1-2M P Pistol Grip

V Vertical Grip

H Horizontal Grip

Dispenser
CODE DESCRIPTION

DV1 Dispense Valve (GPR7379)

DV3 Dispense Valve (ACE8) – Pistol Grip Only

Nozzle Options

Vertical Style CODE DESCRIPTION


Shown as DG-V-DV1-4M 0 No Fitting
LR Luer Lock Fitting

2M 1/8” NPT Male Threads

2F 1/8” NPT Female Threads

4M 1/4" NPT Male Threads

Horizontal Style 4F 1/4” NPT Female Threads


Shown as DG-H-DV1-LR BR Brush

SL Slotted for Nozzle Sensor Cable

SP Fine Cone Spray

ZK Female Zerk Fitting

NT No Trigger

36 | gpreeves.com
ZONE VALVES
Zone valves allow for material from a single input to
be dispensed out of multiple outlets. A zone valve
ZV1000 Series
is used between a dispenser and multiple nozzles
so that only one source is required for delivery to
numerous stations. They are designed for inlet
pressure up to 3,000 PSI (depending on model) and
require solenoid valves to operate.

End Points
Features & Benefits
– Options available for up to 12 outputs.
C – Zone valves can dispense to each outlet individually,
though only one outlet can be triggered at a time.
– Designed for inlet pressure up to 3,000 PSI
(depending on model).
ZV1003 Series

B
A Shown as ZV1000-3-4 C

B
Shown as ZV1003-6-2
A
Material inlets shown as A, material outlets shown as B and air inlets shown as C.

ZV1000 Series
MAXIMUM INLET NUMBER OF INLET / OUTLET PORT SIZE (Y) VALVE
PART NUMBER
PRESSURE OUTLET PORTS (X) CODE SIZE PART NUMBER
2 1/8” NPT
4 1/4” NPT
ZV1000-X-Y 3,000 PSI 2-4 ACE8-3000-600-007
6 3/8” NPT
8 1/2” NPT

ZV1003 Series
MAXIMUM INLET NUMBER OF INLET OUTLET PORT SIZE (Y) VALVE PART
PART NUMBER
PRESSURE OUTLET PORTS (X) PORT SIZE CODE SIZE NUMBER
2 1/8” tube compression fitting
ZV1003-X-Y 1,500 PSI 2 - 12 1/8” NPT 2F 1/8” NPT female GPR7379
4F 1/4” NPT female

© 2022 | 37
EXTRUSION NOZZLES
End Points

Luer Lock Adapters Luer Lock Nozzle DVN Nozzle

Dispense Valve Nozzles


PART NUMBER ORIFICE SIZE WALL THICKNESS IN INCHES X = LENGTH (INCHES) FOR USE WITH
DVN1-.063-X .063 .16 DV1003-0
1" to 6" in 1/4”
DVN1-.094-X .094 .14 DV1003-0
increments
DVN2-.063-X .063 .12 DV2003-0

Luer Lock Nozzles Luer Lock Adaptors


OUTER INNER X = LENGTH
PART NUMBER PART NUMBER MATERIAL PORT
DIAMETER DIAMETER (INCHES)
LLN-.050-X .050 .033
LLA-10-32 10-32 Male
LLN-.072-X .072 .054
LLN-.109-X .109 .085 LLA-1/4-28 1/4-28 Male
Max of 6”
LLN-.134-X .134 .106 LLA-2 1/8” NPT Male
LLN-.165-X .165 .135
LLN-.219-X .219 .189 LLA-4 1/4” NPT Male

NOTE: Luer lock nozzles are to be used with separately purchased luer lock adaptors.

38 | gpreeves.com
SPRAY NOZZLES
Spray Patterns

SC (Solid Cone): FC (Fine Cone):


– Ideal for spraying a wide variety – Great for spraying thick grease

End Points
of surfaces – Perfect for applications where
– Works with varying viscosities uniform coverage is critical

SP1002 & SP1004 Series Nozzles


X = SPRAY X=LENGTH IN
PART NUMBER MATERIAL PORTS AIR INLET PORT MOUNTING STYLE
PATTERN INCHES

SP1002-XX-X 1/8” tube compression 1/8” tube barb


SC, FC 2”-24” Bulkhead fitting
SP1004-XX-X 1/4” tube compression 1/8” tube barb

Shown as SP1002-SC-3 Shown as DV1006-SP90FC-1.5

DV1006 Series Nozzles

MATERIAL DISPENSE VALVE


PART NUMBER MATERIAL PORTS REPLACEMENT VALVES
PRESSURE RATING TYPE

DV1006 1/8” 1,500 PSI Inline GPR7379

DV1006 Options DV1006 Part Number Builder


DV1006-[Option Code]
CODE DESCRIPTION
Fine cone spray nozzle where X is the length in Part Number Examples
SPFC-X
inches (1/2” increments from 1-3”). DV1006-SPFC-3: 3” fine cone spray nozzle with 1/8” material ports.
Fine cone spray nozzle where X is the length in DV1006-SP90FC-1.5: 1.5” fine cone spray nozzle with 1/8” material
SP90FC-X inches (1/2” increments from 1-3”) and the material ports and a 90º spray.
is sprayed at a 90º angle.

© 2022 | 39
G-FORCE TM NOZZLES
Radial ID Applicator

Our patented G-ForceTM Nozzles are bore dispensing


nozzles that dispense material in a radial pattern on
the inner diameter of a part. Electric models require
GFCM controller. G-Force™ nozzles are often paired
with AA8 Servo Dispensers and servo motion setups for
continuous, even coating dispenses. The liquid option of Disk for Grease Disk for Oil

the nozzle includes a check valve near the tip to prevent Close up of Nozzle and Dispensing Disks
End Points

dripping. Nozzles are not designed for use with most


RTV or epoxy. See the Material Type table on the next
page for more information. Custom nozzles and air
turbine models are available for special applications.

Result Photo of Ring Dispense Result Photo of Film Dispense on


on 1.5” Clear Cylinder 3” Diameter Spline Part
GFCM Control Module

Standard Electric Powered Style

Shown as GFNE-4G-DV1-01

Inline Mandrel Style

Shown as GFNE-TL-DV1-02

40 | gpreeves.com
Part Number Builder
GFNE-[Nozzle Length][Material Type]-[Dispenser]-[Disk]

Part Number Examples


GFNE-6L-GSS-01: Electric 6” nozzle, liquid, mounting for GSSM dispenser, and a standard wide band.
GFNE-14G-DV1-01: Electred powered, 14” nozzle, grease, DV1003 dispense valve, and a standard wide band.

Nozzle Length (front of turbine to front edge of disk)


CODE DESCRIPTION MIN. DIAMETER MAX. DEPTH
2 2” Nozzle 1.25” round/rectangle 2”

End Points
4 4” Nozzle 1.25” round/rectangle 4”
6 6” Nozzle 1.25” round/rectangle 6”
Mandrel Style 2.25” round or
T 48”
Nozzle* 1.5” x 2” rectangle

Material Type
CODE DESCRIPTION
G Grease (Viscosity over 5,000 cP)
L Liquid (Viscosity under 10,000 cP)

Dispenser
CODE INCLUDES APPLICATION
DV1 DV1003 Dispense Valve Film / Ring
DV2 DV2003 Dispense Valve Film / Ring
GSS Mounting for GSSM Dispenser** Ring
GSSD Mounting for two GSSM Dispensers** Film / Ring

Disk
CODE DESCRIPTION
01 Standard Wide Band Disk
02 Standard Liquid Disk ***
Listed maximum and minimum values are for the entire series, nozzle
03 Narrow Band Disk type and length determines actual values.

GFCM Controllers (Complete System PLC Controllers are Available)


ENCLOSURE/ ROTATION POWER
CODE CONNECTION
MOUNTING MONITORING REQUIREMENT
GFCM Control Module Only No 24DC/4A Wired Connection to Customer PLC
GFCM-B NEMA 12 Enclosure No 24DC/4A 4 Pin Euro M12
GFCM-M Back Panel Yes 24DC/4A Wired Connection to Customer PLC
GFCM-MB NEMA 12 Enclosure Yes 24DC/4A 4 Pin Euro M12
GFCM-B-120 NEMA 12 Enclosure No 120VAC, 24V Enable 4 Pin Euro M12 to Enable, Wired Connection to 120VAC
GFCM-MB-120 NEMA 12 Enclosure Yes 120VAC, 24V Enable 4 Pin Euro M12 to Enable, Wired Connection to 120VAC
* Only available with DV1 dispenser type. ** GSSM dispensers are purchased separately. *** 02 Disk can only be used with L material type.

© 2022 | 41
CUSTOM NESTS,
NOZZLES, & TOOLING
GP Reeves specializes in creating the ideal dispensing
aparatus for any application. From custom spray
nozzles to multi-part nests, we've done it all.
End Points

42 | gpreeves.com
End Points

© 2022 | 43
CONFIRMATION DEVICE BREAKDOWN
We offer several different confirmation devices. These devices are suggested to be used as redundant
verification only. Choosing one is based solely on what your specific project needs are. There are three main
categories of confirmation devices: flow, pressure, and volume. Flow confirmation devices are the most
common, and usually the most basic. Pressure confirmation devices are mid-level, and volume confirmation
devices are generally the most advanced. It is important to remember that flow, pressure, and volume, though
related, are all different.

Feed Pressure Confirmation Flow Confirmation


What is it? What is it?
Accessories

These devices are designed to be mounted between In general, flow confirmation devices do just that,
supply (pump) and the dispenser with the purpose of confirm if there is flow through the device. These
confirming proper feed pressure. devices mount between the dispenser and tooling.

We have pressure confirmation devices that provide We offer three different types of flow confirmation
digital, analog, discrete, PNP, or NPN feedback with up devices based on function and feedback signal. Each
to 3,500 PSI. These can be set to a specific range, and type has it’s advantages, and all are useful in different
it will trigger a signal to the system/controller if outside scenarios. Some of our devices just confirm flow – a
set range. simple yes or no. Others provide variable feedback
that can be used to adjust the device.
When would you need it?
These devices are used to confirm correct feed All flow confirmation devices are meant to detect flow
pressure of a system. failure for critical dispense points.

Examples When would you need it?


– Verification of material supply from pump/source Flow confirmation devices come in handy in any
– Confirmation of correct regulator settings situation where you want to double check that
material is flowing.
System Example
Examples
– Cloggled nozzle in part nest
– Verification of air pressure
– Detection of small air bubbles

System Example
Pump Regulator EPS Dispenser Tooling

Pump Dispenser FS/EPS Tooling

44 | gpreeves.com
Nozzle Pressure Confirmation Volume Confirmation
What is it? What is it?
These devices are designed to be mounted between Volume confirmation devices can measure the
the dispenser and the tooling with the purpose of volume of material flowing through a device.
confirming proper pressure.
We have two specialized devices that confirms
We have pressure confirmation devices that provide volume, VMFG and UFS. These devices can be placed
digital, analog, discrete, PNP, or NPN feedback with up anywhere in a system, though they are usually used
to 3,500 PSI. These can be set to a specific range, and between the dispenser and the tooling.
it will trigger a signal to the system/controller if outside
set range. In addition to these devices, our AA dispensers are

Accessories
positive displacement dispenser with air removal and
When would you need it? constant sensor positioning, which allows them to
These devices are used to confirm proper pressure confirm volume as well.
going to the nozzle of the system.
When would you need it?
Examples Volume confirmation is important if you want
– Cloggled nozzle in part nest to confirm how much material flowed through a
– Detection of over-pressurization of nest parts specific device. They should be used as confirmation
– Disconnected line (low pressure) devices opposed to control devices in a system.

System Example Examples


– Redundant volume verification
– Continuous flow applications
– Measure flow before a dispenser block

System Examples

Pump Regulator Dispenser EPS Tooling

Pump Dispenser UFS/VMFG Tooling

Pump AA Dispenser Tooling

Pump Regulator UFS/VMFG Dispensers Tooling

© 2022 | 45
PRESSURE SENSORS
EPS1001 & 1002 EPS1005A & 1007
Pressure Confirmation Pressure Confirmation
How it Works How it Works
Analog: Material pressure Analog: Material pressure
reading correlates to 0-10V reading correlates to 0-10V
output signal. or 4-20mA output signal.
Discrete: Uses dual set-
Mounting points to confirm pressure
Can be mounted anywhere within set range. Readings
in a system on an inline are in 5 PSI increments.
Accessories

manifold to measure feed


or nozzle pressure. Mounts IO-Link Compatible
to SAE #4 port.
Mounting
Advantages Can be mounted anywhere
– Provides actual pressure in a system on an inline
readings manifold to measure feed or
nozzle pressure. 1007 sensor
Disadvantages has a female G1/4 port which
– Requires analog input comes with a male SAE #4 adaptor installed. 1005A
sensor has a female SAE #4 port with a male SAE #4
Flow Confirmation adaptor installed.
PLC analog input monitors pressure spikes to confirm
flow. ∆P can be used to allow pressure limits to self- Advantages
adjust as the viscosity changes. – Versatile usability
– Simplistic functionality yields minimal nuisance faults
Mounting – Configurable output signal: PNP/NPN, NO/NC
Should be mounted at the outlet of a dispenser for
flow confirmation. Disadvantages
– Reads in increments of 5psi when in discrete mode
Advantages
– Detects small air bubbles Flow Confirmation
– Works with low dispense velocity PLC analog input monitor pressure spikes to confirm
– Works with contaminated material flow. ∆P can be used to allow pressure limits to self-
adjust as the viscosity changes. Discrete mode not
Disadvantages recommended for flow confirmation.
– Requires analog input
– Requires PLC programming Mounting
Should be mounted at the outlet of a dispenser for
flow confirmation.

Disadvantages
– Requires analog input
– Requires PLC programming

46 | gpreeves.com
EPS1009, 1010, & 1011 Part Number Format
Pressure Confirmation [Base Part Number][Mounting]
How it Works
Part Pressure
Analog: Material pressure reading Description
Number Range
correlates to 4-20mA output signal.
EPS1001 Male SAE #4 housing, 0-10V 0 – 870 PSI
EPS1002 Analog 0 – 3,000 PSI
Mounting
EPS1005A Male SAE #4 housing, configurable 0 – 1,450 PSI
Can be mounted anywhere in a
for digital, analog, discrete, PNP
system on an inline manifold to EPS1007
or NPN
0 – 3,500 PSI
measure feed or nozzle pressure.

Accessories
EPS1009 0 – 870 PSI
Requires specialized adapter Flush face mounted (requires
EPS1010 0 – 3,625 PSI
fitting for G1/4 externally threaded male adaptor fitting), 4-20 MA
EPS1011 0 – 5,800 PSI
connection with extended sensing
face.
Mounting
Advantages CODE PORT SIZE
– Provides actual pressure readings no manifold or adaptor
-2 1/8" NPT manifold
Disadvantages -4 1/4" NPT manifold
– Requires analog input -6 3/8" NPT manifold
– Requires specialized adapter -8 1/2" NPT manifold
-4A SAE #4 male adapter fitting
Flow Confirmation
-6A SAE #6 male adapter fitting
Uses analog input to monitor pressure spike to confirm
flow. PLC is used to monitor and adjust pressure Part Number Examples
spikes. ∆P can be used to allow pressure limits to self- EPS1001 is an SAE #4 0-10V analog sensor with a max pressure of
adjust as the viscosity changes. 870 PSI and no manifold.
EPS1007-6 is an inline mounted sensor with a pressure range of
0-3,500 PSI and a manifold with 3/8” NPT port sizes.
Mounting
EPS1010-4A is a flush face 4-20mA analog sensor with a max
Should be mounted at the outlet of a dispenser for
pressure of 3,625 PSI and an adaptor with SAE #4 fitting.
flow confirmation.

© 2022 | 47
VOLUME CONFIRMATION - MECHANICAL
Confirms volume of flow for critical dispense Volume confirmation can also be achieved with
points. The VMFG devices are designed to mount use of an AA dispenser. AA dispensers acheive
between a dispenser and the tooling. They are used to volume confirmation through positive displacement
confirm the proper volume was dispensed through the dispensing coupled with our patented air removal
use of gears. system and constant position sensing. We offer
pneumatic and electronic (servo) versions of these
VMFG Flow Meters dispensers in a variety of sizes. See AA pages for
How They Work: Material flows through precise gears more information.
to rotate them. The output is sent every time the gear
is rotated. Each rotation is equivelant to a certain
Accessories

volume, depending on the model.

Advantages:
– Flow through device allows for continuous flow.
– Small footprint

Disadvantages:
– Does not work well with contamination
– Does not work well finding small air bubbles
– Less accurate with thin material
– Has to be calibrated
– Requires high speed PLC input

Shown as VMFG-1 Shown as AA1-9-ST-1-PNP

Part Number Description Port Sizes Max Pressure


VMFG-1 One switch output for every 0.10 cc. 3/8” NPT

VMFG-1-C One switch output for every 0.10 cc. Includes controller. 3/8” NPT
2,900 PSI
VMFG-25 One switch output for every 0.025 cc. 3/8” NPT

VMFG-25-C One switch output for every 0.025 cc. Includes controller. 3/8” NPT

VMFG-3 One switch output for every 3.05 cc. 1/2” NPT 1,450 PSI

48 | gpreeves.com
VOLUME CONFIRMATION - ULTRASONIC
These devices are designed to be clamped around any Advantages
nylon tubing in your system. Ultrasonic waves monitor – Does a great job finding small air bubbles
material flow and the volume dispensed is shown on – Does not disturb material flow
the controller. – NPN, PNP, and IO link capable

How They Work Disadvantages


Two signals facing opposite directions are being – Requires calibration
simultaneously monitored. This allows readings to – Should not be used with material that has a
remain consistent regardless of external factors such separation percentage over 2%
as clogging or temperature changes. – Must be used with nylon tubing

Accessories
Shot Size vs Accuracy
1
0.9
0.8
Shot Size (cc)

0.7
0.6
0.5
0.4
0.3
0.2
0.1
88 90 92 94 96 98 100
Accuracy (%)

UFS Part Numbers


PART NUMBER TUBE SIZE RANGE ACCURACY

UFS1000-2 1/8” Tubing 0.10 - 900 cc +/-.005 cc

UFS1000-4 1/4” Tubing 0.10 - 900 cc +/-.005 cc

UFS1000-6 3/8” Tubing 20 - 900,000 cc +/-1.00 cc

UFS1000-8 1/2” Tubing 20 - 900,000 cc +/- 1.00 cc

© 2022 | 49
FLOW CONFIRMATION - INDUCTIVE
Detect flow failure for critical dispense points. These devices are designed to mount between a dispenser
and the end of arm tooling. They are used to detect flow in the line. Our inductive flow devices use an inductive
proximity switch to send a signal to the controller to confirm flow. These devices do not measure pressure
or volume – just the existence of flow. An inductive flow sensor is ideal where volume and pressure are not
important, but confirmation of flow is important.

How They Work


A small plunger (monitored by a sensor) is moved by
the material when material flows through the device.
If the sensor light is off, it means material is flowing, if
Accessories

the light it on it means there isn’t any material flowing.


The plunger is not moved by air bubbles when they
pass through the device.

Advantages
– Simple to adjust and program
– Does a great job finding small air bubbles
– Inexpensive
– Available as a GSS and GPMD option

Disadvantages
– Does not work well with material that has
contamination
– Must be mounted close to dispenser (or injector) to
assure dispense velocity
– Inductive flow sensors do not have volume
Shown as FS3009-2
confirmation

Maximum
Part Number Description Port Size Applications
Pressure
FS3001 Manifold mounted, 20-250 V AC/DC (two wire) FSM Manifolds For use with high
FS3002 Manifold mounted, 10-30 VDC PNP (DC three wire) 3,000 PSI available in 1/8”, pressure and high
FS3002NPN Manifold mounted, 10-30 VDC NPN (DC three wire) 1/4” and 3/8” ports flow systems.
FS3009-2 1/8”
Inline mounted, 10-30 VDC PNP (DC three wire) For use with low
FS3009-4 1/4”
1,000 PSI pressure and low
FS3009NPN-2 1/8”
Inline mounted, 10-30 VDC NPN (DC three wire) flow systems.
FS3009NPN-4 1/4”
Pair with GSS-075
Face mounted for use with GSS/GSSM dispensers, adaptor for low
FS3014 600 PSI 1/8”
10-30 VDC PNP (DC three wire) flow, low pressure
systems.

50 | gpreeves.com
DISPENSE CONTROL HUB
For use with GSS, GPMD, RotoMeters, and more!
The Dispense Control Hub is simplifying controls for our standard material dispensers! These units support
most of our dispenser product families, including GSS’, GPMDs, and RotoMeters. One DCH can control a
single dispenser with stroke and part in place sensors. DCH cannot control flow sensors. Custom options are
available to support more advanced systems.

Features & Benefits


– Compact: These units are
available for tabletop and
standard wall mounting.
– Versatile: Control hubs are
available with a variety of HMI
sizes, inputs, signals, and

Controllers
enclosure styles.
– Easy Adjustment: Controller
makes volume and rate
adjustments simple.

Part Number Builder


DCH[Size]-[Dispenser]-[Amount]-[Enclosure]-[Communication] Dispenser Amount
CODE DESCRIPTION
Size
1 Single Dispenser
CODE DESCRIPTION
4 4” HMI Enclosure
7 7” HMI CODE DESCRIPTION
C Console for Tabletop Mounting
Dispenser E Enclosure for Back Mounting
CODE DESCRIPTION
RM RotoMeter Series Communication
GS GSS Series CODE DESCRIPTION
G1 GPMD10000 Series P PNP
G3 GPMD3000 Series N NPN

Part Number Examples


DCH7-G1-1-C-P: A 7” PNP HMI programmed to work with one GPMD10000 series dispenser in a tabletop console enclosure.
DCH4-RD-1-E-N: A 4” NPN HMI programmed to work with one RotoMeter series dispenser in a wall-mount enclosure.

© 2022 | 51
STANDARD AA CONTROLLERS
– Designed to control one or two pneumatic AA – Feature 3 modes; Volume/Time, Pressure Control
dispensers and Rate Control
– Allows for up to 10 user defined part recipes – Optional EtherNet/IP Slave communication
Controllers

Controller shown
as AA-CT-H4-PNP

A controller part number consists of a combination of codes for the number of dispensers, display size and
wiring type. The part number builder can be found below with format and various codes.

AA-XXX-HX-XXX-XXX

Number of Dispensers Wiring Type


CT – One Dispenser PNP – Sourcing Outputs*
CT2 – Two Dispensers PLC / HMI Combo NPN – Sinking Outputs* Voltage
4 – 4” HMI EN – Ethernet Slave Only Omit for 24 VDC Power
7 – 7” HMI 120 – 120 VAC Power
*Also includes Ethernet 240 – 240 VAC Power
Slave Communication

52 | gpreeves.com
CUSTOMIZED CONTROL PACKAGES
Our customized control packages start with industry standard components selected by customers to match
the plant requirements. The programs are customized to control as many dispensers as required along with the
pump(s) to feed them. Custom control of other components is also an option.

Controllers
Shown as AA-CT-SM200SP-CM7 Shown as AA-CT1-ABLXSV-GPR8

Dispenser PLC Part Number Format


[Dispenser]-[Size]-[PLC]-[HMI]-[Options]
CODE DESCRIPTION CODE DESCRIPTION
AA AA Dispenser ABLX Allen Bradley CompactLogix Part Number Examples
RM RotoMeter Dispenser SM200SP Siemens Simatic ET 200SP AA-CT4-ABLXSV-GPR10W: A controller
KEY Keyence KV-8000 powering four servo AAs, with Allen-Bradley
Size CompactLogixTM PLC, and Reeves 10” HMI.
HMI RM-CT-2K-KEYSV-KE7: A controller
CODE DESCRIPTION
powering a 2K RotoMeter, with a Keyence
CT One dispenser CODE DESCRIPTION
KV-8000 PLC, and a 7” Keyence HMI.
CT-2K One 2K dispenser GPR6 REEVES 6”

CT2 Two dispensers KE7 Keyence 7"


* SV option code gets added to the PLC
CT2-2K Two 2K dispensers GPR8 REEVES 8” code, ex: ABLXSV
CT3 Three dispensers GPR10W REEVES 10”
Note: These options are the PLC/HMI
CT3-2K Three 2K dispensers PV700 Allen Bradley Panel View 7” options that we have worked with most
PV1000 Allen Bradley Panel View 10” commonly for our customers. If you have a
CT4 Four dispensers different requirement, please reach out to
CT4-2K Four 2K dispensers the sales staff to find a solution.
Options
CT5 Five dispensers
CODE DESCRIPTION
CT5-2K Five 2K dispensers
Follows European Power
CT6 Six dispensers Euro
Standards (230V)
CT6-2K Six 2K dispensers
SV* Servo Controller Included
CT7 Seven dispensers Networking for Remote
RS
CT8 Eight dispensers Support Device

© 2022 | 53
ACE CARTRIDGE VALVES
These patented cartridge valves are used on many of
our products including AA, GUS, Pump/GUS and many
handheld dispense guns.

ACE8 & ACE10


– 2-way, normally closed, air-actuated poppet valve, for use
in SAE 8-2 and SAE 10-2 cavities (depending on model)
– The actuator is isolated from the media section
(cartridge) by a vent to atmosphere
– Air pilot to open passage between port 1 and port 2
– Media section (cartridge) capable of functioning
with 3,000 PSI material ACE8-3000-600-007 ACE8-3000-3000-007
– Poppet and seat are lapped tungsten carbide for
long life with abrasive material
– 1/8” NPT air pilot port has a pressure range of
Reference

50 psi to 130 psi

ACED
– 2-way, closed bias, air-actuated ball and seat valve
– Manifold or SAE port mounting available
– Seal chamber is packed with grease for vapor barrier
– Air actuated open and close with spring bias closed
– Capable of functioning with 4,500 PSI material
– Poppet and seat are lapped hardened steel for long
life with abrasive material
– 1/8” NPT air pilot ports have a pressure range of
60 PSI to 130 PSI
ACE10-3000-600-040 ACED-I6-T6-4500-4500-028

Replacement Parts
PORT 1 PORT 2
PART NUMBER PORT 1 PORT 2 FLOW PASSAGE AREA
PRESSURE PRESSURE
ACE8-3000-600-007 SAE 8-2 Cavity 3,000 PSI 600 PSI 0.0065 sq inches
ACE8-3000-3000-007 SAE 8-2 Cavity 3,000 PSI 3,000 PSI 0.0065 sq inches
ACE10-3000-600-040 SAE 10-2 Cavity 3,000 PSI 600 PSI 0.0400 sq inches
ACED-I6-T6-4500-4500-028 SAE-6 Inline SAE-6 Top Port 4,500 PSI 4,500 PSI 0.0280 sq inches
ACED-T6-MB-4500-4500-028 SAE-6 Top Port Manifold Body 4,500 PSI 4,500 PSI 0.0280 sq inches
ACED-MB-MB-4500-4500-028 Manifold Body Manifold Body 4,500 PSI 45,00 PSI 0.0280 sq inches
ACE8-BC (blank/plug) SAE 8-2 Cavity NA NA NA
ACE10-BC (blank/plug) SAE 10-2 Cavity NA NA NA

Repair kits are available upon request

54 | gpreeves.com
EZBLEEDTM BLEED PLUGS
EzBleed™ Bleed Plugs are included on all GSS / GSSM / GPMD10000 Series Dispensers
– Designed for a faster, cleaner bleed process – Barbs allows for the use of 1/4” or 6mm OD tubing
– Backwards compatable with previous plugs – Available in 1/8" NPT and SAE-2 models

Bleed Plug
Screw
Barb for 6mm
OD Tubing

Barb for 1/4"


OD Tubing

Bleed Plug
Adaptor

Reference
Six GSSM-014PNP-MD
with EzBleed™ installed
on GSSMB-6 Manifold

GSS-004PNP-MD
GPMD10080 with EzBleed™
with EzBleed™

Quick and Easy Bleed Procedure


A. Install 2 to 3 inches of 1/4” (or 6mm) translucent tubing onto the bleed plug screw.
B. Slowly loosen the bleed plug screw with a 5/16” wrench. A second wrench (7/16”) might be needed if the
bleed plug screw will not loosen independent of the bleed plug adaptor.
C. Tighten the bleed plug screw after material flows 1 to 2” inches into the attached tubing.
D. Using a pliers (or similar tool), remove the tubing from the bleed plug screw.

A B C D

© 2022 | 55
DISPENSE PATENT
Manufactured Under US Patent Number 6,053,285
This patent is only used on the GUS, Pump/GUS, and AA products. The GUS and Pump/GUS units find and
remove the air before feeding downstream dispensers. The AA dispensers find and remove air during the dwell
time or in between dispense cycles.

Overview Linear position sensor


— monitors air piston
Dispense / transfer valve Metering
position to provide PLC
rod (shown
Purge valve Fill valve input. PLC is used to Air cylinder Air piston
retracted
determine compression
or full)
test results.
Reference

Cycle Steps
Fill the chamber — open fill valve and allow material to push the metering rod back to the full position.
Material
X X O

Dispenser shown full of material


X X X

“O” point, Full

56 | gpreeves.com
Test the material in the chamber — push the metering rod into the chamber full of material. Compression test
shown without an air bubble.
X X X

Normal compression point / within tolerance

Compression test shown with an air bubble


X X X

Reference
Air Bubble Compresses more than normal / above tolerance

If compression within tolerance, dispense material — open dispense valve and push material out the dispense port
Material
X O X

If compression above tolerance, purge material — open purge valve and push material out the purge port
Material O X X

Air Bubble

© 2022 | 57
GREASE VOLUME
The Paraboloid is a Natural Grease Dispense Shape
Grease volume is often expressed in cubic inches (“³) and cubic centimeters (cc).
Cubic centimeter is also known as milliliter (ml) and the terms are interchangeable.
Grease weights (often expressed in grams) can be converted to cc and ml (volume)
by dividing the weight by the specific gravity of the grease.

Example: The volume of one gram (weight) of grease with a specific gravity of .88 is
1.14 cubic centimeters (1 / .88 = 1.136 cc).

Formula for Paraboloid Volume:


Volume in cubic Height in inches Diameter in
V = .3927d2 h, V = volume | d = diameter | h = height
inches and (cubic and (mm) inches and
centimeters) (mm)
The photo above shows the parabolic shape that often
Reference

.001 (.016) .137 (3.48) .137 (3.48)


occurs when grease is extruded onto a flat surface
from an open orifice type nozzle with the nozzle pulled .002 (.033) .172 (4.37) .172 (4.37)
away after grease was dispensed. .003 (.049) .197 (5.00) .197 (5.00)
.004 (.066) .217 (5.51) .217 (5.51)
The volumes shown on the right are based on the .005 (.082) .234 (5.94) .234 (5.94)
height and diameter being equal. .006 (.098) .248 (6.30) .248 (6.30)
.007 (.115) .261 (6.63) .261 (6.63)
Application Visuals on U.S. Dimes
.008 (.131) .273 (6.93) .273 (6.93)
.009 (.147) .284 (7.21) .284 (7.21)
.010 (.164) .294 (7.47) .294 (7.47)
.011 (.180) .304 (7.72) .304 (7.72)

0.000364 cc spots 0.066 cc spot 0.131 cc spot .012 (.197) .313 (7.95) .313 (7.95)

Grease Volume Based on Sphere Diameter

Formula: V = 4πr³/3 | V = volume, r = radius

The sphere is not a natural grease dispense shape, but it is included because it is familiar.

Example: The 0.177 caliber (4.5 mm) diameter of a BB and a 1/4” diameter ball bearing are easily visualized by many.

Diameter in Volume in cubic Diameter in Volume in cubic


inches and (mm) inches and (cubic inches and (mm) inches and (cubic
centimeters) centimeters)
0.062 (1.57) 0.000125 (0.0205) 0.1875 (4.76) 0.00345 (0.0565)
0.125 (3.18) 0.0010 (0.0164) 0.25 (6.35) 0.0082 (0.1343)
0.177 (4.50) 0.0029 (0.0475) 0.38 (9.65) 0.0287 (0.470)

58 | gpreeves.com
VOLUME CONVERSION CHART
To Convert From: Into: Multiply By: To Convert From: Into: Multiply By:
Quarts 4.0 Gallons 0.00433
Pints 8.0 Quarts 0.01732
Ounces 128.0 Pints 0.0346
GALLONS CUBIC INCHES
Cubic inches 231.0 Ounces 0.554
Cubic centimeters 3,785.0 Cubic centimeters 16.39
Drops 112,920 Drops 490.0

To Convert From: Into: Multiply By: To Convert From: Into: Multiply By:
Gallons 0.25 Gallons 0.000264
Pints 2.0 Quarts 0.00105
Ounces 32.0 CUBIC Pints 0.0021

Reference
QUARTS
Cubic inches 57.75 CENTIMETERS Ounces 0.03381
Cubic centimeters 946.52 Cubic Inches 0.061
Drops 28,230 Drops 30.0

To Convert From: Into: Multiply By: To Convert From: Into: Multiply By:
Gallons 0.125
Ounces 0.00113
Quarts 0.5
Ounces 16.0
PINTS DROPS Cubic inches 0.002
Cubic inches 28.87
Cubic centimeters 473.179
Cubic centimeters 0.033
Drops 14,115

To Convert From: Into: Multiply By: To Convert From: Into: Multiply By:
Gallons 0.00781
Quarts 0.03125 Cubic inches 0.0678
GRAMS
Pints 0.0625 (Based on Specific
OUNCES
Cubic inches 1.805 Gravity of 0.90)
Cubic centimeters
Cubic centimeters 29.57 1.111
(AKA milliliter)
Drops 885.0

1/4” dia. x 4.50” lg. bead = 3.62 cc

3/8” dia. x 2.0” lg. bead = 3.62 cc

0.000364 cc 0.066 cc 0.131 cc 1/2” dia. x 1.125” lg. bead = 3.62 cc


on a dime on a dime on a dime 1.25 cc on a quarter

© 2022 | 59
GP Reeves Inc. gpreeves.com
4551 Holland Ave. Phone: 888-399-8893
Holland MI 49424 Fax: 616-399-8867

60 | gpreeves.com
20220831

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