Grease Catalog 202200831
Grease Catalog 202200831
Grease Catalog 202200831
© 2022 |1
2 | gpreeves.com
TABLE OF CONTENTS
Introduction
About Us .......................................................................................................................................................4
Dispenser Types ...........................................................................................................................................7
Applications ..................................................................................................................................................8
Product Offering ...........................................................................................................................................9
Custom Solutions .......................................................................................................................................10
Source
Single Post Ram Pumps (GSP) .................................................................................................................12
Dual Post Ram Pumps (GDP) ...................................................................................................................14
Narrow Dual Post Ram Pumps (GNDP) ....................................................................................................16
Miniature Dual Post Ram Pumps (GDPM) ................................................................................................17
Manual Reservoir/Regulators ....................................................................................................................18
Automatic Reservoir/Regulators ...............................................................................................................19
High Pressure Reservoir/Regulators ........................................................................................................20
Preparation
Grease Filters..............................................................................................................................................21
MPR Series Pressure Regulators...............................................................................................................22
GPR5000 Series Regulators.......................................................................................................................23
GUS..............................................................................................................................................................24
Dispensers
GSS/GSSM Dispensers ..............................................................................................................................26
GPMD Dispensers ..........................................................................................................................................28
AA Dispensers ............................................................................................................................................30
RotoMeter....................................................................................................................................................32
Progressive Screw RotoMeter ...................................................................................................................33
End Points
Low Flow Dispense Valves ........................................................................................................................34
High Flow Dispense Valves........................................................................................................................35
Handheld Dispense Guns...........................................................................................................................36
Zone Valves ................................................................................................................................................37
Extrusion Nozzles.......................................................................................................................................38
Spray Nozzles .............................................................................................................................................39
G-Force™ Nozzles .......................................................................................................................................40
Custom Nests, Nozzles, & Tooling ............................................................................................................42
Accessories
Confirmation Device Breakdown ...............................................................................................................44
Pressure Sensors .......................................................................................................................................46
Volume Confirmation - Mechanical...........................................................................................................48
Volume Confirmation - Ultrasonic .............................................................................................................49
Flow Confirmation - Inductive ...................................................................................................................50
Controllers
Dispense Control Hub ................................................................................................................................51
Standard AA Controllers ............................................................................................................................52
Customized Control Packages ..................................................................................................................53
Reference
ACE Cartridge Valves .................................................................................................................................54
EzBleed™ Bleed Plugs ................................................................................................................................55
Dispense Patent .........................................................................................................................................56
Grease Volume ...........................................................................................................................................58
Volume Conversion Chart .........................................................................................................................59
© 2022 |3
ABOUT US
GP Reeves is a leading manufacturer of dispensing equipment. We engineer and build all
aspects of a dispensing system from pump to nozzle; plus we have standard and custom
options available for materials such as grease, oil, adhesives, sealants, 2k and more.
Our History
GP Reeves was founded in 1971 assembly fluids,
by Gordon Reeves in Grand Rapids, such as adhesives
Michigan. At our founding, our and sealants. We
focus was primarily on lubricators understand the
for assembly conveyor chains. frustration of trying
While this is still a popular product to put together
of ours, our constant innovation pieces that weren’t
over the past 50+ years has led made to go together,
which is why we
offer every product
you may need in
your dispensing
system, simplifying
your process of
putting a dispensing a fully custom product if needed.
system together. With multiple patents and over
200 years of combined experience
In addition to our standard product under our belt, you can rest easy
line, we can modify any product to knowing your dispensing process is
meet your specific need, or design in good hands.
4 | gpreeves.com
Our Customers
We have happy customers in
almost every manufacturing
industry across the globe
including aerospace, agriculture,
automotive, consumer products,
energy & natural resources, heavy
equipment, medical, recreational
vehicles, and more. A map of
our current customer base plus
some of the companies using our
products is shown.
Global Distribution
Network
Our global distribution network
spans 4 continents and 17
countries currently and the network
is continually expanding.
© 2022 |5
Industries Served
GP Reeves is a leading global provider of engineered dispense systems and manufacturing solutions. We have
been applying our experience to a variety of industries and environments for over half a century. Not only do we
produce dependable and reliable dispensing systems, but we can also engineer and build custom equipment
to meet any needs. GP Reeves offers a complete line of grease, oil, ambient, and heated material dispensing
equipment and automation that can be utilized in a diverse range of applications and industries.
Heavy Equipment Medical Oil, Gas, & Mining Recreational Vehicles Renewable Energy
1 2 3 4 5 6 7 8 9 10
Machines or equipment Components that are Components that are Components that are Components that are
that are lubricated to lubricated to assist in lubricated to prevent lubricated for life. lubricated for life that
prevent failure/downtime assembly only. vibration. causes safety concerns
if not lubricated properly.
Application Questions
Material Process
– What is the name of the material being dispensed? – How critical is the application? (use chart above)
Manufacturer & Product # – What is the overall cycle time and dispense time?
– What size container will the material be purchased – Will this be installed on an existing piece of
in? Cartridge, 5 gal, 55 gal, metric, etc. equipment?
– What is the desired shape of the material? Bead,
Film, Daub, Dot, etc. Specifications
– What is the volume or amount being dispensed? – Is volume verification required? If so, via HMI,
– What is the tolerance of the dispensed material? Info System, stack light?
– How many locations require material (total for – Are there any special plant specifications? I.E.
system and on each part)? PLC, HMI, Pneumatic or Electrical components?
6 | gpreeves.com
DISPENSER TYPES
There are several types of material dispensers available, the most common types being positive displacement
and timed. Each type has it's perks, but when it comes to precise dispensing, we strongly recommend the
use of positive displacement dispensers. Unlike timed dispensers, the exact volume of material dispensed
doesn't vary from shot to shot, no matter the external variants (such as temperature or viscosity). Positive
displacement dispensers utilize a piston, or something similar to push out material equivelant to the volume of
the piston, ensuring an accurate dispense every time. Timed dispensers will dispense for a set amount of time,
but the exact volume can be impacted by external variants.
Recommended:
Positive Displacement Dispensers
Positive displacement dispensers can be adjusted
and set once. Their positive displacement piston
stroke dispenses like a syringe. Positive displacement
dispensers can be trusted to repeatedly dispense
identical amounts regardless of external temperature
or material viscosity.
Not Recommended:
Timed Dispensers
Timed dispensers function like a faucet and require frequent re-adjustment and constant monitoring. Timed
dispensers cannot be trusted to repeatedly dispense identical amounts.
© 2022 |7
APPLICATIONS
We have been spent over half a century perfecting
material dispensing. Our experience ranges over
variety of industries and environments. Not only do
we produce dependable and reliable dispensing
systems, but we also engineer and build custom
equipment to meet your specific needs, no matter
the industry. Prior to using our equipment, customers
are often applying materials by hand which yields not
only time loss but wasted material. Fully automated
dispensing systems like the one below provide the
highest level of precision expertly designed for your
specific part.
Our portfolio of work is constantly evolving, we would love to chat with you about your application!
8 | gpreeves.com
PRODUCT OFFERING
Our wide variety of standard products range in Dispensers
capability from pumping material to accurately and – Includes a variety of ultra-precise, positive
precisely dispensing it onto a part. The vast selection displacement dispensers.
of products we have are compatible with grease, oil, – Positive displacement dispensing ensures
adhesives, sealants, two-part materials, and more. repeatable accurate dispensing no matter the
On top of the many standard products we offer, we viscosity, temperature, or other external variants.
also specialize in custom part nesting, nozzles, or – Single-shot dispensers have a volume range of
entire custom systems with or without automation. 0.001 to 1086 cc, with every size option in between.
A complete system, standard or custom, includes – Continuous flow dispensers are available for most
parts from every category listed. This catalog provides materials in varying speeds and options..
details on the products available in each section and – Features including speed, monitoring, and air
what will work for different materials. removal technology.
Example System
Confirmation
Preparation:
Device: Inductive
Material Filter
Flow Sensor
and Material
Pressure
Regulator
Dispenser:
AA8
End Point:
G-Force Nozzle
Source: GDP
© 2022 |9
CUSTOM
TURNKEY
SOLUTIONS
Sunroof Rails: Sister systems sprayed grease onto the sunroof rail and mech pieces in an SUV.
10 | gpreeves.com
Dishwasher Motor: Rotating nest paried with multipe plray nozzles
ensured parts received 360º spray of material.
© 2022 | 11
SINGLE POST RAM PUMPS (GSP)
Features and Benefits Part Number Format:
– Reliable and dependable GSP[Pump Motor]-[Pail Size][Seal Code][Options]
Source
– Pumps all the way to the bottom of your pail (All options should be separated by dashes)
50 kg, 61L E
Aluminum Assembly with Single
Control Panel 35 lb H Neoprene O Ring Seal
(Optional)
50 kg L
Dual Lip, Polyurethane
37 lb M
Add H after any inductor seal code to add a heated inductor assembly
Recirculation for use with thicker materials. See example part number above.
Circuit (Optional)
Low Waste Inductor
Features and Benefits
Shown as – Inductor vent “T” handle helps
GSP20-120B60NPN bleed thick material quicker
– Low waste inductor minimizes
the wasted material at the
bottom of the pail.
12 | gpreeves.com
Options Available for GSP Pumps Part Number Examples:
CODE DESCRIPTION GSP20-35lbA38DP: 20:1 boost ratio, 35lb pail, A inductor seals, 24
VDC control panel with auto-depressurization, prime button and
00 Basic Pump (No Control Options) stack light.
Source
GSP50-25kgCH08-11: 50:1 boost ratio, 25kg pail, C inductor seals,
01 Pneumatic Cam Actuated Empty Shut Off heated inductor assembly, 24 VDC 3-way NC solenoid valve and
05 Portability Kit with Castors and Handle two DC PNP level sensors.
Portable GSPM
Our Miniature Single Post Ram Pumps (GSPMs)
provide a more compact design than the standard
GSP model. These pumps come standard with
a portability kit (option 05) and dispense handle
with zerk adaptor (option 07) making them an
ideal solution for systems with multiple manual fill
reservoir/regulators. Plus the pneumatic empty shut
off (option 01) ensures the pump won’t cavitate if
empty without the need for a controller.
© 2022 | 13
DUAL POST RAM PUMPS (GDP)
Features and Benefits Part Number Format:
– Reliable and dependable [GDP Ram][Pump Motor]-[Container Size][Seal Code][Options]
Source
– Pump all the way to the bottom of your drum (All options should be separated by dashes)
Pump Motor
BOOST MAXIMUM OUTPUT MAXIMUM
CODE
RATIO PRESSURE OUTPUT FLOW
20 20:1 3,000 PSI at 150 PSI air 2,100 cc/minute
Inductor Seal
CONTAINER SIZE SEAL CODE SEAL MATERIAL
25 kg C
Dual lip, Polyurethane
50 kg, 61L E
14 | gpreeves.com
Options Available for GDP Pumps
CODE DESCRIPTION
Source
00 Basic Pump (No Control Options)
© 2022 | 15
NARROW DUAL POST RAM PUMPS (GNDP)
Features and Benefits GNDP Ram
– Reliable and dependable
Source
MAX CONTAINER
– Pump all the way to the bottom of your pail CODE RAM STYLE MATERIAL
HEIGHT / DIAMETER (ID)
– Keep pump suction “off the floor” Dual 3” Rams
GNDP NLGI 00-4 17” / 13”
for Narrow Pails
GNDP series air-operated pumps specifically
desigend for smaller containers of thick material. The Pump Motor
dual post ram assures a reliable supply with thick
BOOST MAXIMUM OUTPUT MAXIMUM
material that doesn’t seek its own level. The series as CODE
RATIO PRESSURE OUTPUT FLOW
a 3” ram, multiple inductor seal options, and a variety
22 22:1 2,200 PSI at 100 PSI air 1,500 cc/minute
of control options. All pump options include a pump,
inductor seals, dual post ram, ram control valve, pump 43 43:1 4,300 PSI at 100 PSI air* 2,800 cc/minute
air pressure regulator, and ram air pressure regulator. 50 50:1 3,000 PSI at 60 PSI air* 500 cc/minute
* Air inlet has relief valve at specified pressure
Stack Light
(Optional) Solenoid Valve Inductor Seal
(Optional) CONTAINER SIZE SEAL CODE SEAL MATERIAL
07 Dispense Handle
16 | gpreeves.com
MINIATURE DUAL POST RAM PUMPS (GDPM)
Features and Benefits
GDPM Ram
– Reliable and dependable
Source
– Pumps all the way to the bottom of your pail CODE
BOOST MAXIMUM MAXIMUM PAIL
– Designed for convenient tabletop operations RATIO OUTPUT FLOW HEIGHT / DIAMETER (ID)
O 10 kg
R 3 kg
S 1.25 gal
CODE DESCRIPTION
© 2022 | 17
MANUAL RESERVOIR/REGULATORS
Our manual fill FIFO grease reservoir/regulators are designed to only require a temporary connection from the
source or pump. One portable pump can be used to fill many reservoirs. They are engineered for use with
NLGI 000 through NLGI 2 grease. Equipped with relief valves and air pressure regulators with gauges, they
Source
are capable of handling up to 3,000 PSI primary material pressure and regulating it to provide 120/240 PSI
(depending on model) or less secondary material pressure.
Control Options
CODE DESCRIPTION
NPN One Magnetic NPN Sensor
Shown as FGRM1650-240-NPN
18 | gpreeves.com
AUTOMATIC RESERVOIR/REGULATORS
Our automatic fill FIFO grease reservoir/regulators are engineered for use with NLGI 000 through NLGI 2
grease. Equipped with relief valves and air pressure regulators with gauges, they are capable of handling up to
3,000 PSI primary material pressure and regulating it to provide 240 PSI or less secondary material pressure.
Source
Automatic fill reservoir/regulators include an air operated fill valve.
Shown as FGRA4600--240-MP-ABV
© 2022 | 19
HIGH PRESSURE RESERVOIR/REGULATORS
Our high pressure FIFO grease reservoir/regulators are designed to provide up to 1,200/1,320 PSI (depending on
model) secondary pressure to downstream equipment. These automatic fill reservoir/regulators include an air
pilot operated fill valve and are compatible with NLGI 000 through NLGI 2 grease. Equipped with relief valves and
Source
air pressure regulators with gauges, they are capable of handling up to 3,000 PSI primary material pressure.
Control Options
CODE DESCRIPTION
Analog Linear Position Sensor and Air Operated Ball
A-ABV
Valve
Microprocessor, Linear Position Sensor, and Air
MP-ABV
Operated Ball Valve
Microprocessor
(Optional)
Shown as
FGRA1250-1200-MP-ABV
20 | gpreeves.com
GREASE FILTERS
Features and Benefits
– Recommended for use with GP Reeves
production grease dispensing systems
– Ideal for protection of pressure regulator and
other sensitive components
– Designed for up to 3,000 PSI
Preparation
– Engineered for NLGI 000 through NLGI 3 grease
– Filter elements are cleanable and replaceable
– “Inside-Out” flow path allows filtered contamination
to be removed with the element
– Two sets of mounting holes provided
GF1000 Series
© 2022 | 21
MPR SERIES REGULATORS
Features and Benefits Base Part Numbers
– Designed for standard extrusion or tabletop mounting CODE DESCRIPTION
– All MPRs come with push to purge built in MPR Aluminum Body
– Durable 303 grade stainless steel adjustment knob and internals
Preparation
Options
CODE DESCRIPTION
Ball Valve / Filter Assembly
BVF149
with 149 Micron Filter
D Inlet Dial Gauge
NPT Fittings on inlet and outlet
F
ports
Hand Adjustment Knob (only
H available with 250 outlet
pressure)
22 | gpreeves.com
GPR5000 SERIES REGULATORS
Our GPR5000 series regulators provide consistent
pressure regulation with an easy pressure
adjustment with included wrench. This series is
compatible with materials containing Teflon, Moly,
Preparation
Graphite, and Anti-Seize.
Shown as
GPR5000-6000-3000
Shown as
GPR5000-6000-1000-18
© 2022 | 23
GUS & PUMP WITH GUS
Patented Process to Find and Remove Air from the System
Features and Benefits
– Patented air removal process ensures airless
grease in your manufacturing process.
Preparation
24 | gpreeves.com
Pump with GUS
Pump Style
CODE DESCRIPTION
SP Single Pump
DP Dual Pump
Preparation
Boost Ratio (Grease to Air)
CODE DESCRIPTION MATERIAL VISCOSITY
20 20:1 Boost Ratio NLGI 00-2
50 50:1 Boost Ratio NLGI 3+
Inductor Options
CODE PAIL SIZE SEAL MATERIAL PUMP
35A 35 lb, 5 gal, 18 kg
120B 50 kg, 120 lb, 16 gal
25C 25 kg Dual lip, GSP
35D 35 kg Polyurethane
50E 50 kg
400G 400 lb, 55 gal GDP
Pump Options
CODE DESCRIPTION
Shown as
2 Two PNP level sensors and solenoid valve SP50_35A3-GUS10D-PC-CT1-PNP
4 Two NPN level sensors and solenoid valve
Two PNP level sensors, solenoid valve, and auto-
5
recirculation
Part Number Format with Pump:
[Pump Style][Boost Ratio]_[Inductor Options][Pump Options]-[GUS*]
Two PNP level sensors, solenoid valve, and auto-
6
depressurization
Part Number Examples:
Not all options work together, contact our sales team to build your GUS. Standalone GUS
GUS10S450-FL-CT1_240-PNP: Single 10 cc test chamber and
Sample System Configuration
450cc accumulator, floor mounted stand, REEVESH4 controller/HMI,
PNP communication, and power supply requiring 240 VAC power.
GUS30D-FL-CT2-NPN: Dual 30 cc test chambers, floor mounted
stand, REEVESH7 controller/HMI and NPN communication.
© 2022 | 25
GSS/GSSM DISPENSERS
Quick, Ultra-Precise, Positive Displacement Dispensers
GSS and GSSM dispensers are identical in all aspects except mounting. GSS dispensers are engineered for
individual installation near an application point, whereas GSSM dispensers are designed for installation on
manifolds in groups of 2-10 dispensers. Manifold-mounted dispensers have the option to fire together or
separately depending on application.
Dispensers
Sensor
CODE DESCRIPTION
PNP PNP stroke sensor
NPN NPN stroke sensor
Adjustment Assembly
CODE DESCRIPTION
Standard Adjustment Assembly with 50 unlabeled
V2
volume graduations
Micro Dial adjustment assembly which features over
MD
450 labeled graduations
26 | gpreeves.com
Adaptors for GSS/GSSM
GSS dispensers have a variety of adaptor options
that allow the dispenser to easily connect to various
dispense accessories.
Dispensers
GSS-005 10-32 port
GSS-031 M5 x .8 port
GSS-004PNP-MD GSS-004PNP-MD
with GSS-005 with GSS-006 and GSS-007
© 2022 | 27
GPMD DISPENSERS
Positive Displacement Piston Dispensers
Features and Benefits
– Base-mountable, air-operated, single-acting, adjustable, metered shot (piston) dispenser
– Positive piston displacement dispenser accurately delivers measured shots.
– Change shot size quickly and easily using fine-thread adjustment screw with a lock nut.
– Uses piston displacement to measure material and will dispense set amounts regardless of temperature.
Dispensers
MDM1000 manifolds have grease inlet ports on both MDM1008-X Common 1/2” NPT 1/2” NPT
ends. Port size is dependent on part number, see >8 cc
“MDM100X Manifolds” chart. Common air ports are MDM1008-XSA Separate 1/2” NPT 1/8” NPT
designed for simultaneous operation while separate
* Size suggestions refer to the total size of the dispensers
air will dispense independently.
being installed on the manifold. For example, four GPMD10080
dispensers would be a total of 3.2cc and should use a MDM1000
manifold. Four GPMD10369 dispensers would be 14.76cc and
should use a MDM1008 manifold.
28 | gpreeves.com
GPMD3000
Features and Benefits
– Adjustment requires wrenches to prevent
accidental volume adjustment
– Air operated check valves facilitate quick fill and
quick dispense while preventing leaks
– Threaded adjustment rod is a visual indicator
– Operates with high inlet pressure up to 3,000 PSI
Dispensers
GPMD3000 Series Dispensers GPMD3000
ADJUSTABLE INLET PRESSURE Control Package
PART NUMBER GPMD30CP:
VOLUME RANGE
GPMD3000-.60 0.05 to 0.60 cc 600 – 3,000 PSI Controller with
GPMD3000-2 0.15 to 2.00 cc solenoid valves
GPMD3000-5 0.25 to 5.00 cc
GPMD3000-9 0.35 to 9.00 cc
GPMD3000-20 5.00 to 20 cc 400 – 3,000 PSI
GPMD3000-40 5.00 to 40 cc
Shown as
GPMD3000-100 20 to 100 cc
GPMD3000-9-02
GPMD3000-210 20 to 210 cc
Options
CODE DESCRIPTION CONNECTOR(S)
00 No Options (dispenser will have a magnetic piston) Not Applicable
02 Two M8 PNP Stroke Sensors Two M8 DC Connectors
03 Calibration Scale Not Applicable
12 Two M8 NPN Stroke Sensors Two M8 DC Connectors
16 Inductive Flow Sensor, 24 VDC PNP M12 DC Connector
17 Inductive Flow Sensor, 24 VDC NPN M12 DC Connector
18 Analog Flow Sensor (0-10V) M12 DC Connector
22 Premium Seals for Use with Abrasive Material Not Applicable
26 Flow Sensor, Digital 24 VDC PNP/NPN, Analog 0-10V or 4-20mA (IFM Sensor) M12 DC Connector
27* Analog Stroke Sensor (0-10V Analog) M8 4 pin DC Connector
28 Viton Seals (Rod seals, face seals, and check seals) Not Applicable
Notes: Each M8 stroke sensor requires a #0983 cord. Single stroke sensors will be factory set to recognize “dispense complete" message.
Each flow sensor or M12 stroke sensor requires a #1850 cord.
© 2022 | 29
AA DISPENSERS
Positive Displacement Pneumatic & Servo Dispensers
Features and Benefits
– Patented air removal process ensures only
airless material is dispensed into your
manufacturing process
– Provide accurate volume & dispense rate control
Dispensers
Servo v. Pneumatic
Pneumatic AA1 Dispensers
Pneumatic AA dispensers allow for PLC volume and
Shown as
rate control without the added cost of a servo.
AA1-9-ST-2-NPN
– Ideal for applications where recipe control is more
important than repeatable volume.
– Aren’t as precise when using extremely thick
Pneumatic Base Part Number
materials.
– Utilizes PID loop controls to actuate and dispense. CODE VOLUME RANGE
– Generally have a lower cost than servo models. AA1-4 0.40 - 4.00 cc
30 | gpreeves.com
Part Number Format
[Base Part Number]-[Mounting]-[Port]-[Options]
Dispensers
AA8-12C 0.30 - 12.00 cc Port
Options
CODE DESCRIPTION
Ethernet/IP Solenoid
Valve Stack (Optional) EN1 Valve Manifold with EthernetIP, PNP
Not all options work together. Contact our sales team to build your AA.
* Only for use with pneumatic AA1 dispensers.
Shown as AA8-25HPC-ST-1-EN1
Example Part Numbers
AA1-120-ST-1-PNP: Pneumatic grease dispenser with PLC volume
and rate control. This dispenser has a volume range of 12 - 120
cc, a standard mounting plate and one non-spray output port.
Dispenser includes a discrete PNP valve stack.
AA1-13.5-NP-1R3SP-EN1: Pneumatic grease dispenser with PLC
volume and rate control. This dispenser has a volume range of 1.35
- 13.5 cc, a narrow mounting plate and one spray output port with
3 station selectors downstream. Dispenser includes a valve stack
with PNP Ethernet IP.
AA8-2C-ST-1-EN2: Servo AA dispenser has a volume range of 0.05
- 2.00 cc. Dispenser comes on a standard mounting plate with one
non-spray output port. Dispenser includes a valve stack with NPN
Ethernet IP.
AA8-12C-ST-1R3-EN1: Servo AA dispenser has a volume range
of 0.30 - 12.00 cc. Dispenser comes on a standard mounting
plate with one output port with 3 station selectors downstream.
Dispenser includes a valve stack with PNP Ethernet IP.
© 2022 | 31
ROTOMETER
Continuous Flow Gear Pump
The RotoMeter is a stepper-driven gear pump designed to be used for both continuous flow and measured
dispensed applications. The dispenser is able to match the dispense rate with a variety of speeds and even
change dispense rate during dispense to work seamlessly with robots. With a variety of motor options, these
dispensers can be customized for any application. Dispensers are designed for a maximum of 600 PSI inlet
and 700 PSI outlet pressure.
Dispensers
ROTOMETER
Continuous Flow Gear Pump
The RotoMeter is a stepper-driven gear pump designed to be used for both continuous flow and measured
dispensed applications. The dispenser is able to match the dispense rate with a variety of speeds and even
change dispense rate during dispense to work seamlessly with robots. With a variety of motor options, these
dispensers can be customized for any application. Dispensers are designed for a maximum of 600 PSI inlet
and 700 PSI outlet pressure.
Size
Motor
CODE DESCRIPTION
MT1 REEVES 24 VDC stepper with encoder
Size
CODE DESCRIPTION
Dispenses 0.15 cc per revolution, 1/4” NPT port, flow
0.15
rate of 0.15 to .30 cc per second in rate mode
Dispenses 1.8 cc per revolution, 1/4” NPT port, flow rate
1.8
of 1.8 to 3.6 cc per second in rate mode
Dispenses 6 cc per revolution, 1/2” NPT port, flow rate
6
of 6 to 12 cc per second in rate mode
Motor
CODE DESCRIPTION
MT1 REEVES 24 VDC stepper with encoder
32 | gpreeves.com
PROGRESSIVE SCREW ROTOMETER
Continuous Flow Progressive Cavity Pump
This stepper-driven progressive screw pump is an
ideal solution for all continuous flow, and measured
dispensed applications. With a smart core, it’s able to
match a variety of speeds and even change dispense
rate during dispense to work seamlessly with robots.
These dispensers have a variety of motor and adapter
Dispensers
options in order to customize them for your specific
application. Dispensers are designed for a maximum of
90 PSI inlet and 150 PSI outlet pressure.
Size Options
CODE DESCRIPTION CODE DESCRIPTION
Dispenses 1 cc per revolution, 1/4 BSP port, 2.5 cc to 35 2F Includes female 1/8" NPT adapter on outlet.
1
cc per minute output in rate mode
2M Includes male 1/8" NPT adapter on outlet.
Dispenses 2 cc per revolution, 1/4 BSP port, 5 cc to
2
70 cc per minute output in rate mode 4F Includes female 1/4" NPT adapter on outlet.
4M Includes male 1/4" NPT adapter on outlet.
Motor LR Includes luer lock adapter on outlet.
CODE DESCRIPTION
MT1 REEVES 24 VDC stepper with encoder
© 2022 | 33
LOW FLOW DISPENSE VALVES
Dispense valves provide crisp shutoff when mounted
at the point of dispense, can ensure material holds a
steady pressure and are available in a wide range of
configurations.
DV1007 valves are ideal for use with precision mount tooling. DV1006 valves are available for similar applications
requiring sprayed material. Additional information about DV1006 can be found on the spray nozzle page.
DV1007
PART NUMBER MATERIAL PORTS MATERIAL PRESSURE RATING DISPENSE VALVE TYPE REPLACEMENT VALVES
34 | gpreeves.com
HIGH FLOW DISPENSE VALVES
– Maximum inlet pressure of 3000 PSI – Available in multiple sizes and pressure ratings
– Can be used with “timed dispense” systems – Cleanable and repairable
End Points
Shown as DV5313 Shown as DV3239A-EPS with EPS1007
Part Number Material Ports Material Inlet Replacement Valves Options Available
Pressure Rating
DV2973A 1/4” ACE8-3000-600-007
–EPS: Includes SAE #4 port on the side
DV3239A 1/4” 3,000 PSI ACE8-3000-3000-007
for EPS sensor (purchased separately)
DV5313 3/8” ACE10-3000-600-040
Options are added to the end of the base part numbers as a suffix. For example, DV3239A-EPS would be a DV3239A with an SAE #4 port
for EPS1001 pressure sensormounting.
© 2022 | 35
HANDHELD DISPENSE GUNS
Handheld dispense guns have an ergonomic fit with an electronic trigger. Handles are lightweight yet durable
to last without causing fatigue. Handhelds are equipped with a GPR7379 dispense valve or an ACE8 cartridge
valve. Electronic trigger is designed to be a PLC input only.
Handle Styles
CODE DESCRIPTION
Pistol Style
Shown as DG-P-DV1-2M P Pistol Grip
V Vertical Grip
H Horizontal Grip
Dispenser
CODE DESCRIPTION
Nozzle Options
NT No Trigger
36 | gpreeves.com
ZONE VALVES
Zone valves allow for material from a single input to
be dispensed out of multiple outlets. A zone valve
ZV1000 Series
is used between a dispenser and multiple nozzles
so that only one source is required for delivery to
numerous stations. They are designed for inlet
pressure up to 3,000 PSI (depending on model) and
require solenoid valves to operate.
End Points
Features & Benefits
– Options available for up to 12 outputs.
C – Zone valves can dispense to each outlet individually,
though only one outlet can be triggered at a time.
– Designed for inlet pressure up to 3,000 PSI
(depending on model).
ZV1003 Series
B
A Shown as ZV1000-3-4 C
B
Shown as ZV1003-6-2
A
Material inlets shown as A, material outlets shown as B and air inlets shown as C.
ZV1000 Series
MAXIMUM INLET NUMBER OF INLET / OUTLET PORT SIZE (Y) VALVE
PART NUMBER
PRESSURE OUTLET PORTS (X) CODE SIZE PART NUMBER
2 1/8” NPT
4 1/4” NPT
ZV1000-X-Y 3,000 PSI 2-4 ACE8-3000-600-007
6 3/8” NPT
8 1/2” NPT
ZV1003 Series
MAXIMUM INLET NUMBER OF INLET OUTLET PORT SIZE (Y) VALVE PART
PART NUMBER
PRESSURE OUTLET PORTS (X) PORT SIZE CODE SIZE NUMBER
2 1/8” tube compression fitting
ZV1003-X-Y 1,500 PSI 2 - 12 1/8” NPT 2F 1/8” NPT female GPR7379
4F 1/4” NPT female
© 2022 | 37
EXTRUSION NOZZLES
End Points
NOTE: Luer lock nozzles are to be used with separately purchased luer lock adaptors.
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SPRAY NOZZLES
Spray Patterns
End Points
of surfaces – Perfect for applications where
– Works with varying viscosities uniform coverage is critical
© 2022 | 39
G-FORCE TM NOZZLES
Radial ID Applicator
the nozzle includes a check valve near the tip to prevent Close up of Nozzle and Dispensing Disks
End Points
Shown as GFNE-4G-DV1-01
Shown as GFNE-TL-DV1-02
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Part Number Builder
GFNE-[Nozzle Length][Material Type]-[Dispenser]-[Disk]
End Points
4 4” Nozzle 1.25” round/rectangle 4”
6 6” Nozzle 1.25” round/rectangle 6”
Mandrel Style 2.25” round or
T 48”
Nozzle* 1.5” x 2” rectangle
Material Type
CODE DESCRIPTION
G Grease (Viscosity over 5,000 cP)
L Liquid (Viscosity under 10,000 cP)
Dispenser
CODE INCLUDES APPLICATION
DV1 DV1003 Dispense Valve Film / Ring
DV2 DV2003 Dispense Valve Film / Ring
GSS Mounting for GSSM Dispenser** Ring
GSSD Mounting for two GSSM Dispensers** Film / Ring
Disk
CODE DESCRIPTION
01 Standard Wide Band Disk
02 Standard Liquid Disk ***
Listed maximum and minimum values are for the entire series, nozzle
03 Narrow Band Disk type and length determines actual values.
© 2022 | 41
CUSTOM NESTS,
NOZZLES, & TOOLING
GP Reeves specializes in creating the ideal dispensing
aparatus for any application. From custom spray
nozzles to multi-part nests, we've done it all.
End Points
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End Points
© 2022 | 43
CONFIRMATION DEVICE BREAKDOWN
We offer several different confirmation devices. These devices are suggested to be used as redundant
verification only. Choosing one is based solely on what your specific project needs are. There are three main
categories of confirmation devices: flow, pressure, and volume. Flow confirmation devices are the most
common, and usually the most basic. Pressure confirmation devices are mid-level, and volume confirmation
devices are generally the most advanced. It is important to remember that flow, pressure, and volume, though
related, are all different.
These devices are designed to be mounted between In general, flow confirmation devices do just that,
supply (pump) and the dispenser with the purpose of confirm if there is flow through the device. These
confirming proper feed pressure. devices mount between the dispenser and tooling.
We have pressure confirmation devices that provide We offer three different types of flow confirmation
digital, analog, discrete, PNP, or NPN feedback with up devices based on function and feedback signal. Each
to 3,500 PSI. These can be set to a specific range, and type has it’s advantages, and all are useful in different
it will trigger a signal to the system/controller if outside scenarios. Some of our devices just confirm flow – a
set range. simple yes or no. Others provide variable feedback
that can be used to adjust the device.
When would you need it?
These devices are used to confirm correct feed All flow confirmation devices are meant to detect flow
pressure of a system. failure for critical dispense points.
System Example
Pump Regulator EPS Dispenser Tooling
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Nozzle Pressure Confirmation Volume Confirmation
What is it? What is it?
These devices are designed to be mounted between Volume confirmation devices can measure the
the dispenser and the tooling with the purpose of volume of material flowing through a device.
confirming proper pressure.
We have two specialized devices that confirms
We have pressure confirmation devices that provide volume, VMFG and UFS. These devices can be placed
digital, analog, discrete, PNP, or NPN feedback with up anywhere in a system, though they are usually used
to 3,500 PSI. These can be set to a specific range, and between the dispenser and the tooling.
it will trigger a signal to the system/controller if outside
set range. In addition to these devices, our AA dispensers are
Accessories
positive displacement dispenser with air removal and
When would you need it? constant sensor positioning, which allows them to
These devices are used to confirm proper pressure confirm volume as well.
going to the nozzle of the system.
When would you need it?
Examples Volume confirmation is important if you want
– Cloggled nozzle in part nest to confirm how much material flowed through a
– Detection of over-pressurization of nest parts specific device. They should be used as confirmation
– Disconnected line (low pressure) devices opposed to control devices in a system.
System Examples
© 2022 | 45
PRESSURE SENSORS
EPS1001 & 1002 EPS1005A & 1007
Pressure Confirmation Pressure Confirmation
How it Works How it Works
Analog: Material pressure Analog: Material pressure
reading correlates to 0-10V reading correlates to 0-10V
output signal. or 4-20mA output signal.
Discrete: Uses dual set-
Mounting points to confirm pressure
Can be mounted anywhere within set range. Readings
in a system on an inline are in 5 PSI increments.
Accessories
Disadvantages
– Requires analog input
– Requires PLC programming
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EPS1009, 1010, & 1011 Part Number Format
Pressure Confirmation [Base Part Number][Mounting]
How it Works
Part Pressure
Analog: Material pressure reading Description
Number Range
correlates to 4-20mA output signal.
EPS1001 Male SAE #4 housing, 0-10V 0 – 870 PSI
EPS1002 Analog 0 – 3,000 PSI
Mounting
EPS1005A Male SAE #4 housing, configurable 0 – 1,450 PSI
Can be mounted anywhere in a
for digital, analog, discrete, PNP
system on an inline manifold to EPS1007
or NPN
0 – 3,500 PSI
measure feed or nozzle pressure.
Accessories
EPS1009 0 – 870 PSI
Requires specialized adapter Flush face mounted (requires
EPS1010 0 – 3,625 PSI
fitting for G1/4 externally threaded male adaptor fitting), 4-20 MA
EPS1011 0 – 5,800 PSI
connection with extended sensing
face.
Mounting
Advantages CODE PORT SIZE
– Provides actual pressure readings no manifold or adaptor
-2 1/8" NPT manifold
Disadvantages -4 1/4" NPT manifold
– Requires analog input -6 3/8" NPT manifold
– Requires specialized adapter -8 1/2" NPT manifold
-4A SAE #4 male adapter fitting
Flow Confirmation
-6A SAE #6 male adapter fitting
Uses analog input to monitor pressure spike to confirm
flow. PLC is used to monitor and adjust pressure Part Number Examples
spikes. ∆P can be used to allow pressure limits to self- EPS1001 is an SAE #4 0-10V analog sensor with a max pressure of
adjust as the viscosity changes. 870 PSI and no manifold.
EPS1007-6 is an inline mounted sensor with a pressure range of
0-3,500 PSI and a manifold with 3/8” NPT port sizes.
Mounting
EPS1010-4A is a flush face 4-20mA analog sensor with a max
Should be mounted at the outlet of a dispenser for
pressure of 3,625 PSI and an adaptor with SAE #4 fitting.
flow confirmation.
© 2022 | 47
VOLUME CONFIRMATION - MECHANICAL
Confirms volume of flow for critical dispense Volume confirmation can also be achieved with
points. The VMFG devices are designed to mount use of an AA dispenser. AA dispensers acheive
between a dispenser and the tooling. They are used to volume confirmation through positive displacement
confirm the proper volume was dispensed through the dispensing coupled with our patented air removal
use of gears. system and constant position sensing. We offer
pneumatic and electronic (servo) versions of these
VMFG Flow Meters dispensers in a variety of sizes. See AA pages for
How They Work: Material flows through precise gears more information.
to rotate them. The output is sent every time the gear
is rotated. Each rotation is equivelant to a certain
Accessories
Advantages:
– Flow through device allows for continuous flow.
– Small footprint
Disadvantages:
– Does not work well with contamination
– Does not work well finding small air bubbles
– Less accurate with thin material
– Has to be calibrated
– Requires high speed PLC input
VMFG-1-C One switch output for every 0.10 cc. Includes controller. 3/8” NPT
2,900 PSI
VMFG-25 One switch output for every 0.025 cc. 3/8” NPT
VMFG-25-C One switch output for every 0.025 cc. Includes controller. 3/8” NPT
VMFG-3 One switch output for every 3.05 cc. 1/2” NPT 1,450 PSI
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VOLUME CONFIRMATION - ULTRASONIC
These devices are designed to be clamped around any Advantages
nylon tubing in your system. Ultrasonic waves monitor – Does a great job finding small air bubbles
material flow and the volume dispensed is shown on – Does not disturb material flow
the controller. – NPN, PNP, and IO link capable
Accessories
Shot Size vs Accuracy
1
0.9
0.8
Shot Size (cc)
0.7
0.6
0.5
0.4
0.3
0.2
0.1
88 90 92 94 96 98 100
Accuracy (%)
© 2022 | 49
FLOW CONFIRMATION - INDUCTIVE
Detect flow failure for critical dispense points. These devices are designed to mount between a dispenser
and the end of arm tooling. They are used to detect flow in the line. Our inductive flow devices use an inductive
proximity switch to send a signal to the controller to confirm flow. These devices do not measure pressure
or volume – just the existence of flow. An inductive flow sensor is ideal where volume and pressure are not
important, but confirmation of flow is important.
Advantages
– Simple to adjust and program
– Does a great job finding small air bubbles
– Inexpensive
– Available as a GSS and GPMD option
Disadvantages
– Does not work well with material that has
contamination
– Must be mounted close to dispenser (or injector) to
assure dispense velocity
– Inductive flow sensors do not have volume
Shown as FS3009-2
confirmation
Maximum
Part Number Description Port Size Applications
Pressure
FS3001 Manifold mounted, 20-250 V AC/DC (two wire) FSM Manifolds For use with high
FS3002 Manifold mounted, 10-30 VDC PNP (DC three wire) 3,000 PSI available in 1/8”, pressure and high
FS3002NPN Manifold mounted, 10-30 VDC NPN (DC three wire) 1/4” and 3/8” ports flow systems.
FS3009-2 1/8”
Inline mounted, 10-30 VDC PNP (DC three wire) For use with low
FS3009-4 1/4”
1,000 PSI pressure and low
FS3009NPN-2 1/8”
Inline mounted, 10-30 VDC NPN (DC three wire) flow systems.
FS3009NPN-4 1/4”
Pair with GSS-075
Face mounted for use with GSS/GSSM dispensers, adaptor for low
FS3014 600 PSI 1/8”
10-30 VDC PNP (DC three wire) flow, low pressure
systems.
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DISPENSE CONTROL HUB
For use with GSS, GPMD, RotoMeters, and more!
The Dispense Control Hub is simplifying controls for our standard material dispensers! These units support
most of our dispenser product families, including GSS’, GPMDs, and RotoMeters. One DCH can control a
single dispenser with stroke and part in place sensors. DCH cannot control flow sensors. Custom options are
available to support more advanced systems.
Controllers
enclosure styles.
– Easy Adjustment: Controller
makes volume and rate
adjustments simple.
© 2022 | 51
STANDARD AA CONTROLLERS
– Designed to control one or two pneumatic AA – Feature 3 modes; Volume/Time, Pressure Control
dispensers and Rate Control
– Allows for up to 10 user defined part recipes – Optional EtherNet/IP Slave communication
Controllers
Controller shown
as AA-CT-H4-PNP
A controller part number consists of a combination of codes for the number of dispensers, display size and
wiring type. The part number builder can be found below with format and various codes.
AA-XXX-HX-XXX-XXX
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CUSTOMIZED CONTROL PACKAGES
Our customized control packages start with industry standard components selected by customers to match
the plant requirements. The programs are customized to control as many dispensers as required along with the
pump(s) to feed them. Custom control of other components is also an option.
Controllers
Shown as AA-CT-SM200SP-CM7 Shown as AA-CT1-ABLXSV-GPR8
© 2022 | 53
ACE CARTRIDGE VALVES
These patented cartridge valves are used on many of
our products including AA, GUS, Pump/GUS and many
handheld dispense guns.
ACED
– 2-way, closed bias, air-actuated ball and seat valve
– Manifold or SAE port mounting available
– Seal chamber is packed with grease for vapor barrier
– Air actuated open and close with spring bias closed
– Capable of functioning with 4,500 PSI material
– Poppet and seat are lapped hardened steel for long
life with abrasive material
– 1/8” NPT air pilot ports have a pressure range of
60 PSI to 130 PSI
ACE10-3000-600-040 ACED-I6-T6-4500-4500-028
Replacement Parts
PORT 1 PORT 2
PART NUMBER PORT 1 PORT 2 FLOW PASSAGE AREA
PRESSURE PRESSURE
ACE8-3000-600-007 SAE 8-2 Cavity 3,000 PSI 600 PSI 0.0065 sq inches
ACE8-3000-3000-007 SAE 8-2 Cavity 3,000 PSI 3,000 PSI 0.0065 sq inches
ACE10-3000-600-040 SAE 10-2 Cavity 3,000 PSI 600 PSI 0.0400 sq inches
ACED-I6-T6-4500-4500-028 SAE-6 Inline SAE-6 Top Port 4,500 PSI 4,500 PSI 0.0280 sq inches
ACED-T6-MB-4500-4500-028 SAE-6 Top Port Manifold Body 4,500 PSI 4,500 PSI 0.0280 sq inches
ACED-MB-MB-4500-4500-028 Manifold Body Manifold Body 4,500 PSI 45,00 PSI 0.0280 sq inches
ACE8-BC (blank/plug) SAE 8-2 Cavity NA NA NA
ACE10-BC (blank/plug) SAE 10-2 Cavity NA NA NA
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EZBLEEDTM BLEED PLUGS
EzBleed™ Bleed Plugs are included on all GSS / GSSM / GPMD10000 Series Dispensers
– Designed for a faster, cleaner bleed process – Barbs allows for the use of 1/4” or 6mm OD tubing
– Backwards compatable with previous plugs – Available in 1/8" NPT and SAE-2 models
Bleed Plug
Screw
Barb for 6mm
OD Tubing
Bleed Plug
Adaptor
Reference
Six GSSM-014PNP-MD
with EzBleed™ installed
on GSSMB-6 Manifold
GSS-004PNP-MD
GPMD10080 with EzBleed™
with EzBleed™
A B C D
© 2022 | 55
DISPENSE PATENT
Manufactured Under US Patent Number 6,053,285
This patent is only used on the GUS, Pump/GUS, and AA products. The GUS and Pump/GUS units find and
remove the air before feeding downstream dispensers. The AA dispensers find and remove air during the dwell
time or in between dispense cycles.
Cycle Steps
Fill the chamber — open fill valve and allow material to push the metering rod back to the full position.
Material
X X O
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Test the material in the chamber — push the metering rod into the chamber full of material. Compression test
shown without an air bubble.
X X X
Reference
Air Bubble Compresses more than normal / above tolerance
If compression within tolerance, dispense material — open dispense valve and push material out the dispense port
Material
X O X
If compression above tolerance, purge material — open purge valve and push material out the purge port
Material O X X
Air Bubble
© 2022 | 57
GREASE VOLUME
The Paraboloid is a Natural Grease Dispense Shape
Grease volume is often expressed in cubic inches (“³) and cubic centimeters (cc).
Cubic centimeter is also known as milliliter (ml) and the terms are interchangeable.
Grease weights (often expressed in grams) can be converted to cc and ml (volume)
by dividing the weight by the specific gravity of the grease.
Example: The volume of one gram (weight) of grease with a specific gravity of .88 is
1.14 cubic centimeters (1 / .88 = 1.136 cc).
0.000364 cc spots 0.066 cc spot 0.131 cc spot .012 (.197) .313 (7.95) .313 (7.95)
The sphere is not a natural grease dispense shape, but it is included because it is familiar.
Example: The 0.177 caliber (4.5 mm) diameter of a BB and a 1/4” diameter ball bearing are easily visualized by many.
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VOLUME CONVERSION CHART
To Convert From: Into: Multiply By: To Convert From: Into: Multiply By:
Quarts 4.0 Gallons 0.00433
Pints 8.0 Quarts 0.01732
Ounces 128.0 Pints 0.0346
GALLONS CUBIC INCHES
Cubic inches 231.0 Ounces 0.554
Cubic centimeters 3,785.0 Cubic centimeters 16.39
Drops 112,920 Drops 490.0
To Convert From: Into: Multiply By: To Convert From: Into: Multiply By:
Gallons 0.25 Gallons 0.000264
Pints 2.0 Quarts 0.00105
Ounces 32.0 CUBIC Pints 0.0021
Reference
QUARTS
Cubic inches 57.75 CENTIMETERS Ounces 0.03381
Cubic centimeters 946.52 Cubic Inches 0.061
Drops 28,230 Drops 30.0
To Convert From: Into: Multiply By: To Convert From: Into: Multiply By:
Gallons 0.125
Ounces 0.00113
Quarts 0.5
Ounces 16.0
PINTS DROPS Cubic inches 0.002
Cubic inches 28.87
Cubic centimeters 473.179
Cubic centimeters 0.033
Drops 14,115
To Convert From: Into: Multiply By: To Convert From: Into: Multiply By:
Gallons 0.00781
Quarts 0.03125 Cubic inches 0.0678
GRAMS
Pints 0.0625 (Based on Specific
OUNCES
Cubic inches 1.805 Gravity of 0.90)
Cubic centimeters
Cubic centimeters 29.57 1.111
(AKA milliliter)
Drops 885.0
© 2022 | 59
GP Reeves Inc. gpreeves.com
4551 Holland Ave. Phone: 888-399-8893
Holland MI 49424 Fax: 616-399-8867
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