Mi20 MACHINE USER MANUAL

Version 01

Mi EQUIPMENT (M) SDN BHD

Plot 13, Bayan Lepas Technoplex,

MK12, Industrial Zone Phase 4, 12/19/2013
11900 Bayan Lepas,
Penang, Malaysia.
Contents
SECTION 1: SAFETY & PRECAUTION ....................................................................................................................8
1.1 Safety Information...............................................................................................................................................8
1.2 Verifying Configuration of Power Supply ..........................................................................................................9
1.2.1 Installation Procedure ..................................................................................................................................9
1.2.2 Facilities.......................................................................................................................................................9
1.3 General Precautions.............................................................................................................................................9
1.4 Trained Operator .................................................................................................................................................9
SECTION 2: INTRODUCTION ................................................................................................................................. 10
2.1 General Information .......................................................................................................................................... 10
2.1.1 Objective .................................................................................................................................................... 10
2.1.2 Scope ......................................................................................................................................................... 10
2.2 Machine Introduction ........................................................................................................................................ 10
2.3 Major Sub-Module ............................................................................................................................................ 11
2.3.1 Input Elevator ............................................................................................................................................ 11
2.3.2 Input Frame Transfer ................................................................................................................................. 12
2.3.3 Input Pusher ............................................................................................................................................... 13
2.3.4 Barcode Scanner ........................................................................................................................................ 14
2.3.5 Input Frame Table ...................................................................................................................................... 15
2.3.6 Ejector ........................................................................................................................................................ 17
2.3.7 Flipper ........................................................................................................................................................ 18
2.3.8 Flipper Pusher ............................................................................................................................................ 19
2.3.9 Turret ......................................................................................................................................................... 20
2.3.10 Pick Up Head ........................................................................................................................................... 21
2.3.11 Tape and Reel A ...................................................................................................................................... 22
2.3.12 Tape and Reel B ....................................................................................................................................... 31
2.3.13 Detaper Module ....................................................................................................................................... 40
SECTION 3: MACHINE OPERATION PROCEDURE............................................................................................. 42
3.1.1 Log on ........................................................................................................................................................ 42
3.1.2 Recipe ........................................................................................................................................................ 43
3.1.3 Setting the operating parameters ................................................................................................................ 44
3.1.4 Running new lot with wafer map ............................................................................................................... 45
3.1.5 Running new lot without wafer map .......................................................................................................... 50
3.1.5 Running new lot without wafer map (Continue 1) ..................................................................................... 51
3.1.5 Running new lot without wafer map (Continue 2) ..................................................................................... 52
3.1.5 Running new lot without wafer map (Continue 3) ..................................................................................... 53
3.1.6 Mix Lot ...................................................................................................................................................... 54
3.1.7 Using previous teaching mode ................................................................................................................... 54
3.1.8 Reset new lot vision learning ..................................................................................................................... 55
3.1.9 Frame Load/Unload by Operator ............................................................................................................... 55
3.1.10 Partial Reel............................................................................................................................................... 56
3.1.11 Unload Frame .......................................................................................................................................... 57
3.2 Hardware ........................................................................................................................................................... 58
3.2.1 Jumbo reel loading ..................................................................................................................................... 58
3.2.2 Insert output reel/cover tape/ carrier tape .................................................................................................. 59
SECTION 4: MACHINE SET-UP .............................................................................................................................. 61

Mi20 Machine User Manual 2

 4.1 Machine Power On ............................................................................................................................................ 61
4.1.1 Power up Procedure ................................................................................................................................... 61
4.1.2 Power down Procedure .............................................................................................................................. 61
4.1.3 Power Failure Recovery Procedure............................................................................................................ 61
4.2 User Interface .................................................................................................................................................... 61
4.2.1 Human Machine Interface (HMI) .............................................................................................................. 62
4.2.2 Emergency Stop Button (EMO) ................................................................................................................. 62
4.2.3 LightTower ................................................................................................................................................ 62
4.2.4 Monitor ...................................................................................................................................................... 62
4.2.5 Quick Panel Button .................................................................................................................................... 62
4.3 Menu Functions ................................................................................................................................................. 63
4.3.1 Main Menu Toolbar ................................................................................................................................... 63
4.3.2 Bottom Info Toolbar .................................................................................................................................. 63
4.3.3 Login into the System ................................................................................................................................ 64
4.3.4 User Management ...................................................................................................................................... 64
4.3.5 Auto Mode ................................................................................................................................................. 69
4.3.6 SPC ............................................................................................................................................................ 86
4.3.7 Config ........................................................................................................................................................ 87
4.3.8 History ....................................................................................................................................................... 90
4.3.9 Create New Recipe .................................................................................................................................... 93
4.4 Parameter Setting/Configuration ....................................................................................................................... 96
4.4.1 General Setting .......................................................................................................................................... 96
4.4.2 Module Setting........................................................................................................................................... 98
4.4.3 Tape & Reel Setting ................................................................................................................................. 100
4.4.4 Vision Setting .......................................................................................................................................... 107
4.4.5 Tester Setting ........................................................................................................................................... 112
4.4.6 Detaper Setting ........................................................................................................................................ 113
4.4.7 Tray Setting ............................................................................................................................................. 114
4.4.8 Bin Setting ............................................................................................................................................... 115
4.4.9 Tower Light Setting ................................................................................................................................. 116
4.5 Teaching Procedure ......................................................................................................................................... 117
4.5.1 Machine Teach Point Interface ................................................................................................................ 117
4.5.2 Input Frame Table Load/Unload Position Teaching ................................................................................ 125
4.5.3 Input Frame Table Expander Touching Position Teaching ..................................................................... 130
4.5.4 Input Frame Transfer IE Stand-By Position Teaching ............................................................................. 133
4.5.5 Input Frame Transfer Load/ Unload Position Teaching........................................................................... 136
4.5.6 Input Frame Transfer Insert Frame Position Teaching ............................................................................ 139
4.5.7 Input Frame Transfer Insert Frame Stand-By Position Teaching ............................................................ 146
4.5.8 Pepper Pot Standby Position Teaching .................................................................................................... 149
4.5.9 Ejector Pin Standby Position Teaching .................................................................................................... 153
4.5.10 Input Pusher Touching Position Teaching ............................................................................................. 156
4.5.11 Tape & Reel Pusher Touching Position Teaching ................................................................................. 161
4.5.12 ACSAS and TACSAS Pusher Touching Position Teaching .................................................................. 165
4.5.13 5S Vision Pusher Touching Position Teaching ...................................................................................... 170
4.5.14 Tape & Reel Move Center Position Teaching ....................................................................................... 174
4.5.15 Input Table XYR Center Position .......................................................................................................... 179
4.6 Maintenance Mode .......................................................................................................................................... 182
4.7 Common Error Troubleshooting ..................................................................................................................... 185
4.8 IO .................................................................................................................................................................... 186
4.8.1 Detaper IO ............................................................................................................................................... 187

Mi20 Machine User Manual 3

 4.8.2 Ejector IO................................................................................................................................................. 188
4.8.3 Flipper IO................................................................................................................................................. 189
4.8.4 General IO ............................................................................................................................................... 190
4.8.5 Input Elevator IO ..................................................................................................................................... 191
4.8.6 Input Frame Table IO .............................................................................................................................. 192
4.8.7 Input Frame Transfer IO .......................................................................................................................... 193
4.8.8 Ionizer IO ................................................................................................................................................. 194
4.8.9 Tape & Reel A IO .................................................................................................................................... 195
4.8.10 Tape & Reel B IO .................................................................................................................................. 196
4.8.11 Turret IO ................................................................................................................................................ 197
4.8.12 Vision IO ............................................................................................................................................... 198
4.9 Manual Mode .................................................................................................................................................. 199
4.9.1 5S Vision ................................................................................................................................................. 199
4.9.2 ACSAS Pusher ......................................................................................................................................... 200
4.9.3 ACSAS XY Motor ................................................................................................................................... 201
4.9.4 Detaper..................................................................................................................................................... 202
4.9.5 Ejector ...................................................................................................................................................... 203
4.9.6 Ejector Pepper Pot ................................................................................................................................... 204
4.9.7 Flipper ...................................................................................................................................................... 205
4.9.8 Flipper Pusher .......................................................................................................................................... 206
4.9.9 Input Elevator .......................................................................................................................................... 207
4.9.10 Input Frame Expander ........................................................................................................................... 208
4.9.11 Input Frame Table .................................................................................................................................. 209
4.9.12 Input Frame Transfer ............................................................................................................................. 210
4.9.13 Input Pusher ........................................................................................................................................... 211
4.9.14 Send Start Of Test .................................................................................................................................. 212
4.9.15 TACSAS Pusher .................................................................................................................................... 213
4.9.16 TACSAS XY Motor .............................................................................................................................. 214
4.9.17 Tape & Reel Module A .......................................................................................................................... 215
4.9.18 Tape & Reel Module B .......................................................................................................................... 216
4.9.19 Tape & Reel Pusher A ........................................................................................................................... 217
4.9.20 Tape & Reel Pusher B ........................................................................................................................... 218
4.9.21 Tape & Reel XY Table A ...................................................................................................................... 219
4.9.22 Tape & Reel XY Table B....................................................................................................................... 220
4.9.23 Tape Seal & Index Motor A................................................................................................................... 221
4.9.24 Tape Seal & Index Motor B ................................................................................................................... 222
4.9.25 Turret ..................................................................................................................................................... 223
SECTION 5: CONVERSION AND ALIGNMENT PROCEDURE ......................................................................... 224
5.1 Pickup Tip and Flipper Tip Conversion and Alignment ................................................................................. 224
5.1.1 Pickup Tip Conversion and Alignment Procedure ................................................................................... 224
5.1.2 Flipper Tip Conversion Procedure ........................................................................................................... 226
5.2 Ejector Pin Conversion .................................................................................................................................... 227
5.2.1 Pin holder and Pepper pot Conversion and Alignment ............................................................................ 227
5.2.2 Ejector needle conversion or replacement ............................................................................................... 230
5.3 Sealing Shoe Conversion and Alignment ........................................................................................................ 232
5.3.1 Sealing Shoe Conversion ......................................................................................................................... 232
5.3.2 Sealing Shoe Alignment .......................................................................................................................... 233
5.4 Tape Track Conversion ................................................................................................................................... 238
5.5 Seal Press Conversion ..................................................................................................................................... 239
5.6 C Curve Conversion ........................................................................................................................................ 240

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 5.7 Cover Tape Roller Conversion……………………………………………………………………………….240
5.8 Post Seal Light Source Conversion ................................................................................................................. 241
5.9 Carrier Tape Guide Conversion ...................................................................................................................... 240
5.10 Input Ring Table Conversion and Alignment Verification ........................................................................... 242
5.11 Input Ring Table X-axis and Y-axis Alignment Verification........................................................................ 245
5.12 Input Elevator Conversion and Alignment Verification ................................................................................ 251
SECTION 6: PREVENTIVE MAINTENANCE (PM)/INSPECTION ..................................................................... 254
6.1 Maintenance Precautions ................................................................................................................................. 254
6.2 Machine Inspection/Maintenance Schedule .................................................................................................... 254
6.2.1 Input Elevator .......................................................................................................................................... 254
6.2.2 Input Frame Table .................................................................................................................................... 256
6.2.3 Input Frame Transfer ............................................................................................................................... 258
6.2.4 Ejector ...................................................................................................................................................... 256
6.2.5 Flipper ...................................................................................................................................................... 260
6.2.6 Turret ....................................................................................................................................................... 264
6.2.7 Pusher ...................................................................................................................................................... 268
6.2.8 Tape & Reel ............................................................................................................................................. 270
6.2.9 Ionizer ...................................................................................................................................................... 273
6.2.10 ACSAS plate cleaning ........................................................................................................................... 274
6.3 Adjustments..................................................................................................................................................... 275
6.3.1 Air Supply Unit ........................................................................................................................................ 275
6.3.2 Air Supply Regulator ............................................................................................................................... 275
6.3.3 Vacuum Regulator ................................................................................................................................... 275
6.3.4 Pressure Drop Level Detection ................................................................................................................ 275
6.3.5 Vacuum Drop Level Detection ................................................................................................................ 275
6.4 Life Span ......................................................................................................................................................... 276
6.4.1 Vespel Tip................................................................................................................................................ 276
6.4.2 Rubber Collet ........................................................................................................................................... 276
6.4.3 Ejector Pin ............................................................................................................................................... 276
6.5 Electrical Maintenance .................................................................................................................................... 276
6.5.1 Electrical Circuit Maintenance ................................................................................................................ 276
SECTION 7: APPENDIX.......................................................................................................................................... 277
7.1 Electrical Diagramfor 208VAC ....................................................................................................................... 277
7.1.1 Main Circuit Diagram .............................................................................................................................. 277
7.1.2 Vacuum Pump Circuit Diagram............................................................................................................... 278
7.1.3 L1 Line Circuit Diagram .......................................................................................................................... 279
7.1.4 L1 Line Circuit Diagram .......................................................................................................................... 280
7.1.5 L1 Line Circuit Diagram.......................................................................................................................... 281
7.1.6 L2 Line Circuit Diagram .......................................................................................................................... 282
7.1.7 L2 Line Circuit Diagram .......................................................................................................................... 283
7.1.8 L2 Line Circuit Diagram .......................................................................................................................... 284
7.1.9 L3 Line Circuit Diagram.......................................................................................................................... 285
7.1.10 L3 Line Circuit Diagram ........................................................................................................................ 286
7.1.11 Transformer Circuit Diagram ................................................................................................................ 287
7.1.12 24VDC Circuit Diagram ........................................................................................................................ 288
7.1.13 24VDC Circuit Diagram ........................................................................................................................ 289

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 7.1.14 48VDC Circuit Diagram ........................................................................................................................ 290
7.1.15 48VDC Circuit Diagram ........................................................................................................................ 291
7.1.16 48VDC Circuit Diagram ........................................................................................................................ 292
7.1.17 L1 Line Circuit Diagram ........................................................................................................................ 293
7.1.18 Terminal Block Circuit Diagram ........................................................................................................... 294
7.1.19 24VDC Terminal Block Circuit Diagram .............................................................................................. 295
7.1.20 48VDC Terminal Block Circuit Diagram .............................................................................................. 296
7.1.21 Ground Bar Circuit Diagram ................................................................................................................. 297
7.1.22 Vacuum Socket Point Circuit Diagram .................................................................................................. 298
7.1.23 Maintenance Light Circuit Diagram ...................................................................................................... 299
7.1.24 Power Extension Circuit Diagram ......................................................................................................... 300
7.1.25 Mylar Blower Circuit Diagram .............................................................................................................. 301
7.1.26 Fuji Connector Circuit Diagram ............................................................................................................ 302
7.1.27 Vision I/O Card #1 Connector Circuit Diagram .................................................................................... 303
7.1.28 Vision I/O Card #2 Connector Circuit Diagram .................................................................................... 304
7.1.29 Main Panel Switch Circuit Diagram ...................................................................................................... 305
7.1.30 I/O SR Interconnection Circuit Diagram ............................................................................................... 306
7.1.31 Rear Bottom Panel Circuit Diagram ...................................................................................................... 307
7.1.32 Front Bottom Panel Circuit Diagram ..................................................................................................... 308
7.1.33 Rear Top Panel Circuit Diagram ............................................................................................................ 309
7.1.34 Front Top Panel Circuit Diagram........................................................................................................... 310
7.1.35 Left Panel Circuit Diagram .................................................................................................................... 311
7.1.36 Tower Light Circuit Diagram ................................................................................................................ 312
7.1.37 Door Switch Circuit Diagram ................................................................................................................ 313
7.1.38 Sensor Module Circuit Diagram ............................................................................................................ 314
7.1.39 Input Frame Table X-Axis Driver and Controller Circuit Diagram ....................................................... 315
7.1.40 Input Frame Table Y-Axis Driver and Controller Circuit Diagram ....................................................... 316
7.1.41 Input Frame Table Rotation Driver and Controller Circuit Diagram ..................................................... 317
7.1.42 Input Frame Table Z-Axis Driver and Controller Circuit Diagram ....................................................... 318
7.1.43 ICM#1 J10 Cable Pin Out Circuit Diagram ........................................................................................... 319
7.1.44 Input Frame Table X-Axis Module Circuit Diagram ............................................................................. 320
7.1.45 Input Frame Table Y-Axis Module Circuit Diagram ............................................................................. 321
7.1.46 Input Frame Table Rotation Module Circuit Diagram ........................................................................... 322
7.1.47 Input Frame Table Z-Axis Module Circuit Diagram ............................................................................. 323
7.1.48 Input Frame Table Y-Axis Module IGUS Circuit Diagram................................................................... 324
7.1.49 Input Frame Table Rotation Module IGUS Circuit Diagram ................................................................ 325
7.1.50 Input Frame Table Z-Axis Module IGUS Circuit Diagram ................................................................... 326
7.1.50 Ejector Axis Driver and Controller Circuit Diagram ............................................................................. 327
7.1.51 Input Frame Transfer Axis Driver and Controller Circuit Diagram....................................................... 328
7.1.52 Input Elevator Module Circuit Diagram ................................................................................................ 329
7.1.53 ICM#2 J10 Cable Pinout Circuit Diagram ............................................................................................. 330
7.1.54 Ejector Module Circuit Diagram ........................................................................................................... 331
7.1.55 Input Frame Transfer Module Circuit Diagram ..................................................................................... 332
7.1.56 Input Frame Transfer Module Connector Circuit Diagram ................................................................... 333
7.1.57 Input Elevator Module Connector Circuit Diagram ............................................................................... 334
7.1.58 Input Elevator Module Connector Circuit Diagram ............................................................................... 335
7.1.59 Tape A X-Axis Driver and Controller Circuit Diagram ........................................................................ 336
7.1.60 Tape A Y-Axis Driver and Controller Circuit Diagram ........................................................................ 337
7.1.61 Tape A Seal Driver and Controller Circuit Diagram ............................................................................. 338
7.1.62 Tape A Index Driver and Controller Circuit Diagram ........................................................................... 339
7.1.63 ICM#3 J10 Cable Pinout Circuit Diagram ............................................................................................. 340
7.1.64 Tape A Seal Heater Circuit Diagram ..................................................................................................... 341
7.1.65 Tape A Winder & Feeder Circuit Diagram ............................................................................................ 342
7.1.66 Tape A Module Circuit Diagram ........................................................................................................... 343

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 7.1.67 Tape A Module Circuit Diagram ........................................................................................................... 344
7.1.68 Tape A Module Circuit Diagram ........................................................................................................... 345
7.1.69 ACSAS XY Module Circuit Diagram ................................................................................................... 346
7.1.70 MR-MC110 Connector Circuit Diagram ............................................................................................... 347
7.1.71 Tape B X-Axis Driver and Controller Circuit Diagram ......................................................................... 348
7.1.72 Tape B Y-Axis Driver and Controller Circuit Diagram ......................................................................... 349
7.1.73 Tape B Seal Driver and Controller Circuit Diagram.............................................................................. 350
7.1.74 Tape B Index Driver and Controller Circuit Diagram ........................................................................... 351
7.1.75 ICM#4 J10 Cable Pinout Circuit Diagram ............................................................................................. 352
7.1.76 Tape B Seal Heater Circuit Diagram ..................................................................................................... 353
7.1.77 Tape B Winder & Feeder Circuit Diagram ............................................................................................ 354
7.1.78 Tape B Module Circuit Diagram ........................................................................................................... 355
7.1.79 Tape B Module Circuit Diagram ........................................................................................................... 356
7.1.80 Tape B Module Circuit Diagram ........................................................................................................... 357
7.1.81 AccurET 300 Controller Circuit Diagram.............................................................................................. 358
7.1.82 AccurET 300 Controller 2 Circuit Diagram........................................................................................... 359
7.1.83 Ejector and Flipper Pusher AccurET 48 Controller Circuit Diagram .................................................... 360
7.1.84 Input Pusher and ACSAS AccurET 48 Controller Circuit Diagram ...................................................... 361
7.1.85 Tape & Reel A Pusher and Tape & Reel B Pusher AccurET 48 Controller Circuit Diagram ............... 362
7.1.86 5S Vision Pusher AccurET 48 Controller Circuit Diagram ................................................................... 363
7.1.87 Turret & Flipper Module Circuit Diagram ........................................................................................... 364
7.2 IO Assignments ............................................................................................................................................... 365
7.3 Trouble Shooting Guide – Error Message Guide ............................................................................................ 376
7.3.1 Alarm List ................................................................................................................................................ 376
7.4 Machine Driver ............................................................................................................................................... 404
7.4.1 Driver Display Alarm List ....................................................................................................................... 404
7.4.2 Troubleshooting Method .......................................................................................................................... 405
8.4 Pneumatic Layout ............................................................................................................................................ 415
8.4.1 Main Incoming Manifold Layout ............................................................................................................. 415
8.4.2 Main Valve Manifold Layout .................................................................................................................. 416
8.4.3 Main Solenoid Valve Layout ................................................................................................................... 416
8.4.4 Main Turret Manifold Layout .................................................................................................................. 417
8.4.5 Turret Vacuum Manifold Layout ............................................................................................................. 418
8.4.6 Vacuum Converter Station Layout .......................................................................................................... 419
8.4.7 Flipper and Turret Valve Layout (for type D-series only) ....................................................................... 420
8.4.8 Tape and Reel Manifold Layout (For TNR A) ........................................................................................ 421
8.4.9 Tape and Reel Manifold Layout (For TNR B)......................................................................................... 422
8.4.10 Tape and Reel Vacuum Valve Layout (For TNR A) ............................................................................. 423
8.4.11 Tape and Reel Vacuum Valve Layout (For TNR B) ............................................................................. 424
8.5 Spare Parts List ............................................................................................................................................... 425
8.5.1 Consumable Parts .................................................................................................................................... 425
8.5.2 Level 1 Spare Parts List ........................................................................................................................... 425
8.5.3 Level 2 Spare Parts List ........................................................................................................................... 426
8.5.4 Electrical Spare Parts List ........................................................................................................................ 427
8.5.5 Vision Hardware Spare Parts List ............................................................................................................ 427

This document provides the necessary information for handler handling and its operation on MiE machines. This
document and its content are property of Mi Equipment (M) Sdn. Bhd. Copying and distribution of this document
and its content is forbidden without written authorization, from Mi Equipment (M) Sdn. Bhd. Head office in Penang
Malaysia. All rights reserved in the event of the grant of a patent or the registration of a utility model or design.

Mi20 Machine User Manual 7

SECTION 1: SAFETY & PRECAUTION
1.1 Safety Information
MiE strongly recommends user to observe all warnings and cautions information before proceeding
to operate the machine.

Safety labels attached to this system

Personnel must be familiar with all the warning symbols and decals fitted to the machine. Failure to recognize a
warning and understand the associated safety instructions may result in injury or death.

Note: Check periodically the existence of safety labels on the equipment. Replace damaged or missing labels
immediately.

'Caution' advise the reader that there is a possibility of damage to the facility, system, process
program, machine dependent parameters, or product.
Caution' precedes the procedure to which they apply.

'Warning' advise the reader that there is a possibility of personal injury

or death, if sufficient care is not taken when performing a specific
procedure. 'Warning' precedes the procedure to which they apply.
'Warnings’ are printed in bold, upper/lower case block letters.

'Danger' is advice the reader that there is a possibility of death or serious injury. This is
indicates an electrical hazard that remains dangerous even after switching off the
machine. The machine must be disconnected from the main power supply before any
action on parts with this decal on it. 'Danger' is printed in bold, upper/lower case block
letters.

WARNING ELECTRICAL HAZARD! HIGH VOLTAGE!

Make sure power is not connected to machine before removing of rear panel of lower console

Cautions
Do not connect the machine to the facility power unless the power supply is correctly
configured for local line voltage. Applying power to the machine before supply is
configured will damage machine components.

Precautions
(a) Observe all Warnings and Cautions information.
(b) Always disable all motors before putting hands near movable parts as X, Y table, Z axis,
(input/output), Elevator and other powered systems.
(c) Keep hands clear from moving parts area while machine is operating.

Mi20 Machine User Manual 8

 (d) Operate the machine with covers installed all the time.
(e) Never leave material on the machine while under servicing.

1.2 Verifying Configuration of Power Supply

1.2.1 Installation Procedure

This procedure must be performed to make sure that the power supply is properly configured to use the
facility line voltage. The power supply can be configured for 415/380/208 VAC, 3 phase, 50/60 Hz, neutral,
40A (min).

1.2.2 Facilities
Voltage : 415/380/208 VAC (refer machine tag), 3 Phase
Frequency : 50/60 Hz
Compressed Air : 6 bars
Air Consumption : 500 LPM
Power : 1.7 KW
Dimension L X W X H : 1713mm X 1490mm x 2220mm
Weight : 1800KG

1.3 General Precautions

The following safety precautions should be observed whenever operating, adjusting, or servicing this equipment.
a) Observe all WARNING, CAUTIONS, and DANGER labels noted in the text of the technical publications.
b) Always disable all motors before putting hands near powered systems.
c) Always operate the machine with all guards in place.
d) Keep hands clear of the area while the machine is operating.
e) Standard precautions related to live electrical circuits must be taken at all times when adjusting or servicing
the equipment.
f) Never rest tools or materials on the machine during servicing.
g) Observe the manufacturer's recommended safety precautions when handling and using chemical substances.

1.4 Trained Operator

The person operating the machine must have received training in operating or servicing in a safe and correct manner
provided by Mi Equipment (M) Sdn. Bhd.

EMERGENCY CONTACT

Mi Equipment (M) Sdn. Bhd.

Address: Plot 13, Bayan Lepas Technoplex,

MK 12, Industrial Zone Phase 4,
11900 Bayan Lepas, Penang, Malaysia.
Tel: 6-04-630-1288
Fax: 6-04-630-1289

Mi20 Machine User Manual 9

SECTION 2: INTRODUCTION
2.1 General Information

2.1.1 Objective
This manual provides basic guide or detailed relating to the theory of operation which includes identifying
machine parts and operating characteristics.

2.1.2 Scope
This section provides a brief overview of the machine major subsystems. The Mi-20 Automatic Die Tape
and Reel platform is designed to transfer semiconductor (IC) from a full capacity die wafer to tape and reel
form. The machine also features an integrated vision system, automatic material handling systems, and open
short test system.

2.2 Machine Introduction

Mi20 Machine User Manual 10

2.3 Major Sub-Module

2.3.1 Input Elevator

No. Description Brand Part No.

1 Elevator Up Limit Sensor PANASONIC PM-R24
2 Elevator Home Sensor PANASONIC PM-R24
3 Elevator Down Limit Sensor PANASONIC PM-R24
4 FUJI 400W Servo Motor With Brake FUJI GYS401DC2-T2A-B
5 Idler (Belt Tensional) MISUMI HBG30-21
6 T5M Belt MISUMI TTBU375T5-200
7 Frame Misaligned Sensor KEYENCE PZ-G62N + R-5
8 Magazine Present Sensor PANASONIC EX-13EB
9 IEM Magazine Guide x 2 MiE Mi20-IEM-012-00
10 Magazine Lock MiE -
11 Magazine Lock/Unlock Cylinder SMC CDQ2B25-10D-A73
12 Magazine Base MiE Mi20-IEM-009-00

Mi20 Machine User Manual 11

 2.3.2 Input Frame Transfer

No. Description Brand Part No.

1 IFT Front Limit Sensor PANASONIC PM-R24
2 IFT Home Sensor PANASONIC PM-R24
3 IFT Back Limit Sensor PANASONIC PM-R24
4 FUJI 100W Servo Motor w/t Brake FUJI GYS101D5-HA2
5 Gripper MiE K8-IFT-026-00 & K8-IFT-028-01
6 Gripper Open/Close Cylinder SMC CDQ2A16-5D-A73
7 Frame Present Sensor PANASONIC FD-G4
8 Gripper Jam Sensor PANASONIC GX-3S
Frame Present at Magazine Slot
9 PANASONIC FD-G4
Sensor
10 THK Low Cost Actuator THK VLA-ST-60-06-0450
11 Handheld Barcode Scanner ARGOX AS-8120

Mi20 Machine User Manual 12

 2.3.3 Input Pusher

No. Description Brand Part No.

1 Reflex Series Short Stroke Actuator ETEL TMMA0010-015-CQN-20A

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 2.3.4 Barcode Scanner

No. Description Brand Part No.

1 Barcode Scanner ZEBEX A-51 w/ USB Interface
2 Scanning Plate MiE PPM-107-1.0
3 Scanning Plate Open Sensor SMC D-8FB
4 Scanning Plate Close Sensor SMC D-8FB
Scanning Plate Open/Close
5 SMC CDUJB6-6DM-F8B
Cylinder
6 Ionizer Blower KEYENCE SJ-M400

Mi20 Machine User Manual 14

 2.3.5 Input Frame Table

No. Description Brand Part No.

1 X-axis Left Limit Sensor PANASONIC PM-R24
2 X-axis Home Sensor PANASONIC PM-R24
3 X-axis Right Limit Sensor PANASONIC PM-R24
4 Y-axis Front Limit Sensor PANASONIC PM-R24
5 Y-axis Home Sensor PANASONIC PM-R24
6 Y-axis Back Limit Sensor PANASONIC PM-R24
7 X-axis Alpha 5 400W Servo Motor FUJI GYS401D5-HC2
8 Y-axis Alpha 5 400WServo motor FUJI GYS401D5-HC2
9 Hot Air Blower MiE -
10 8” Frame Present Sensor PANASONIC EX-28A
11 12” Frame Present Sensor PANASONIC EX-28A
12 17” Frame Present Sensor PANASONIC EX-28A
13 X-axis Actuator KURODA SG4620A-540H-A1NN-NN
14 Y-axis Actuator KURODA SG3320A-400H-A0NN-NN

Mi20 Machine User Manual 15

 No. Description Brand Part No.
15 Frame Clamper Down Sensor PANASONIC PM-L24
16 Frame Clamper (+) Limit Sensor PANASONIC PM-R24
17 Frame Clamper Home Sensor PANASONIC PM-R24
18 Frame Clamper (-) Limit Sensor PANASONIC PM-R24
19 Frame Rotation (+) Limit Sensor PANASONIC PM-L24
20 Frame Rotation (-) Limit Sensor PANASONIC PM-L24
21 Frame Rotation Home Sensor PANASONIC PM-L24
Frame Rotation Motor
22 TAMAGAWA TS3653N282
(NEMA 23 Stepper Motor)
23 FUJI 100W Servo Motor w/t Brake FUJI GYS101D5-HA2

Mi20 Machine User Manual 16

 2.3.6 Ejector

No. Description Brand Part No.

1 Pepper Pot Home Sensor PANASONIC PM-R24
2 Pepper Pot Limit Up Sensor PANASONIC PM-R24
3 Pepper Pot Limit Down Sensor PANASONIC PM-R24
4 Pepper Pot MiE -
5 Vacuum Ejector SMC ZQ1101U-K15L-EAG-00
6 Reflex Series Short Stroke Actuator ETEL TMMA0010-015-CQN-20A
7 FUJI 100W Servo Motor w/t Brake FUJI GYS101D5-HA2

Mi20 Machine User Manual 17

 2.3.7 Flipper

No. Description Brand Part No.

1 ETEL Direct Drive Rotary Stage ETEL RTMB0140-030
2 Turret Reject Bin Present Sensor PANASONIC GX-F8A
3 Flipper Head Set x 4 MiE -
4 Flipper Reject Bin MiE Mi20-FBM-038-01; Mi20-FBM-009-02
5 Flipper Reject Bin Present Sensor PANASONIC GX-F8A
6 Turret Reject Bin MiE Mi20-PPM-041-01; Mi20-PPM-043-00
7 Flipper Vacuum Switch SMC ZSE30A-C6H-N-L

Mi20 Machine User Manual 18

 2.3.8 Flipper Pusher

No. Description Brand Part No.

1 Reflex Series Long Stroke Actuator ETEL TMMA0010-045-CQN-20A

Mi20 Machine User Manual 19

 2.3.9 Turret

No. Description Brand Part No.

1 ETEL Direct Drive Rotary Stage ETEL RTMB0140-100-AQN-20A
2 Turret Table MiE Mi20-PPM-024-02
3 Pickup Head Set x 16 MiE -

Mi20 Machine User Manual 20

 2.3.10 Pick Up Head

No. Description Brand Part No.

1 PUH Down Adjustor MiE Mi20-PPM-058-00
2 Ext. Outer Cage MiE Mi20-PPM-015-08(R&D)
3 Vespel Tip MiE Depend on package size
4 Tubing Nipple MiE -

Mi20 Machine User Manual 21

 2.3.11 Tape and Reel A

No. Description Brand Part No.

1 TR-A Y-Axis (-) Limit Sensor PANASONIC PM-L24
2 TR-A Y-Axis (+) Limit Sensor PANASONIC PM-L24
3 TR-A Y-Axis Home Sensor PANASONIC PM-L24
4 TR-A X-Axis (-) Limit Sensor PANASONIC PM-R24
5 TR-A X-Axis Home Sensor PANASONIC PM-R24
6 TR-A X-Axis (+) Limit Sensor PANASONIC PM-R24
FUJI ALPHA 5 SMART 400W
7 FUJI GYS401D5-HC2
Motor w/t brake
FUJI ALPHA 5 SMART 400W
8 FUJI GYS401D5-HC2
Motor w/t brake
Indexer Motor FUJI ALPHA 5
9 FUJI GYS201D5-HC2
SMART 200W Motor w/t brake
Seal Motor FUJI ALPHA 5
10 FUJI GYS401D5-HC2
SMART 400W Motor w/t brake
11 Kuroda Actuator KURODA SG3305A-200H-A0NN-NN
12 NSK Ball Screw NSK PSS1205N1D0150
13 Seal Block Home Sensor PANASONIC PM-R24
14 Sprocket MiE Mi20-01-TRM-00I-00

Mi20 Machine User Manual 22

 No. Description Brand Part No.
15 Mi20 Tape Track MiE -
16 Mi20 Seal Press MiE -
17 Post Seal Opening MiE -
18 Sealing Module MiE -
19 Cover Tape Guide MiE -
20 In Pocket Opening MiE -
21 Pocket Position Opening MiE -

Mi20 Machine User Manual 23

 No. Description Brand Part No.
22 Heater Temperature Controller RKC CH102FK02-V*GN-NN
23 Winder Arm MiE -
24 Output Reel Holder MiE -
TR-A Auto Replace Tape Winder
25 SMC CDUJB8-15DM-F8B
Cylinder
TR-A Post Seal Light Source Down
26 PANASONIC GX-3S
Sensor

Mi20 Machine User Manual 24

 No. Description Brand Part No.
27 TR-A Tape Winder Off Sensor PANASONIC PM-R24
28 TR-A Tape Winder On Sensor PANASONIC PM-R24
29 TR-A Cutter Up Sensor SMC C73S
30 TR-A Pocket Position Vacuum Switch SMC ZSE30A-C4H-N-LB
31 TR-A In Pocket Position Vacuum Switch SMC ZSE30A-C4H-N-LB
32 TR-A Cover Tape Entrance Vacuum Switch SMC ZSE30A-C4H-N-LB
33 TR-A Cutter Cylinder SMC CDJ2D16-15-C73S
M4IA3G2L (c/w 1.5uF
34 Panasonic 1PH 1W 100V Induction Motor PANASONIC
capacitor)

Mi20 Machine User Manual 25

 No. Description Brand Part No.
35 TR-A Seal Cover Tape Present Sensor OMRON E3T-SL11
36 TR-A Cover Tape Feeder On Sensor PANASONIC PM-R24
37 TR-A Cover Tape Feeder Off Sensor PANASONIC PM-R24
38 TR-A Cover Tape Feeder Limit Sensor PANASONIC PM-R24
Panasonic 1 PH 3W 100V Induction
39 PANASONIC M4IA3G2L (c/w 1.5uF capacitor)
Motor
40 Cover Tape Cover MiE -
41 Cover Tape Tensioner MiE -
42 Cover Tape Holder MiE -

Mi20 Machine User Manual 26

 No. Description Brand Part No.
TR-A In Pocket External Cleaner
43 SMC CDUJB6-6DM-F8B
Cylinder
TR-A In Pocket External
44 SMC F8B
Cleanliness Arm Retract Sensor
TR-A In Pocket External
45 SMC F8B
Cleanliness Arm Extend Sensor
TR-A In Pocket Light Source
46 PANASONIC GX-F8A
Extend Sensor

Mi20 Machine User Manual 27

 No. Description Brand Part No.
TR-A Carrier Tape Feeder Off
47 OMRON E3T-SL11
Sensor
48 TR-A Carrier Tape Present Sensor PANASONIC EX-11B
TR-A Carrier Tape Feeder Limit
49 OMRON E2E-C1C1
Sensor
TR-A Carrier Tape Feeder On
50 OMRON E2E-C1C1
Sensor
Panasonic 1PH 1W 100V Induction
51 PANASONIC M4IA1G4L
Motor

Mi20 Machine User Manual 28

 No. Description Brand Part No.
52 TR-A Jumbo Reel Lock Cylinder SMC CDQSB12-5DM
53 TR-A Jumbo Reel Jam Sensor SMC PM-F24

Mi20 Machine User Manual 29

 No. Description Brand Part No.
54 Reflex Series Short Stroke Actuator ETEL TMMA0010-015-CQN-20A

Mi20 Machine User Manual 30

 2.3.12 Tape and Reel B

No. Description Brand Part No.

1 TR-B Y-Axis (-) Limit Sensor PANASONIC PM-L24
2 TR-B Y-Axis (+) Limit Sensor PANASONIC PM-L24
3 TR-B Y-Axis Home Sensor PANASONIC PM-L24
4 TR-B X-Axis (-) Limit Sensor PANASONIC PM-R24
5 TR-B X-Axis Home Sensor PANASONIC PM-R24
6 TR-B X-Axis (+) Limit Sensor PANASONIC PM-R24
FUJI ALPHA 5 SMART 400W
7 FUJI GYS401D5-HC2
Motor w/t brake
FUJI ALPHA 5 SMART 400W
8 FUJI GYS401D5-HC2
Motor w/t brake
Indexer Motor FUJI ALPHA 5
9 FUJI GYS201D5-HC2
SMART 200W Motor w/t brake
Seal Motor FUJI ALPHA 5
10 FUJI GYS401D5-HC2
SMART 400W Motor w/t brake
11 Kuroda Actuator KURODA SG3305A-200H-A0NN-NN
12 NSK Ball Screw NSK PSS1205N1D0150
13 Seal Block Home Sensor PANASONIC PM-R24
14 Sprocket MiE Mi20-01-TRM-00I-00

Mi20 Machine User Manual 31

 No. Description Brand Part No.
15 Mi20 Tape Track MiE -
16 Mi20 Seal Press MiE -
17 Post Seal Opening MiE -
18 Sealing Module MiE -
19 Cover Tape Guide MiE -
20 In Pocket Opening MiE -
21 Pocket Position Opening MiE -

Mi20 Machine User Manual 32

 No. Description Brand Part No.
22 Heater Temperature Controller RKC CH102FK02-V*GN-NN
23 Winder Arm MiE -
24 Output Reel Holder MiE -
TR-B Auto Replace Tape Winder
25 SMC CDUJB8-15DM-F8B
Cylinder
TR-B Post Seal Light Source Down
26 PANASONIC GX-3S
Sensor

Mi20 Machine User Manual 33

 No. Description Brand Part No.
27 TR-B Tape Winder Off Sensor PANASONIC PM-R24
28 TR-B Tape Winder On Sensor PANASONIC PM-R24
29 TR- B Cutter Up Sensor SMC C73S
30 TR-B Pocket Position Vacuum Switch SMC ZSE30A-C4H-N-LB
31 TR-B In Pocket Position Vacuum Switch SMC ZSE30A-C4H-N-LB
32 TR-B Cover Tape Entrance Vacuum Switch SMC ZSE30A-C4H-N-LB
33 TR-B Cutter Cylinder SMC CDJ2D16-15-C73S
M4IA3G2L (c/w 1.5uF
34 Panasonic 1PH 1W 100V Induction Motor PANASONIC
capacitor)

Mi20 Machine User Manual 34

 No. Description Brand Part No.
35 TR-B Seal Cover Tape Present Sensor OMRON E3T-SL11
36 TR-B Cover Tape Feeder On Sensor PANASONIC PM-R24
37 TR-B Cover Tape Feeder Off Sensor PANASONIC PM-R24
38 TR-B Cover Tape Feeder Limit Sensor PANASONIC PM-R24
Panasonic 1 PH 3W 100V Induction
39 PANASONIC M4IA3G2L (c/w 1.5uF capacitor)
Motor
40 Cover Tape Cover MiE -
41 Cover Tape Tensioner MiE -
42 Cover Tape Holder MiE -

Mi20 Machine User Manual 35

 No. Description Brand Part No.
TR-B In Pocket External Cleaner
43 SMC CDUJB6-6DM-F8B
Cylinder
TR-B In Pocket External
44 SMC F8B
Cleanliness Arm Retract Sensor
TR-B In Pocket External
45 SMC F8B
Cleanliness Arm Extend Sensor
TR-B In Pocket Light Source
46 PANASONIC GX-F8A
Extend Sensor

Mi20 Machine User Manual 36

 No. Description Brand Part No.
TR-B Carrier Tape Feeder Off
47 OMRON E3T-SL11
Sensor
48 TR-B Carrier Tape Present Sensor PANASONIC EX-11B
TR-B Carrier Tape Feeder Limit
49 OMRON E2E-C1C1
Sensor
TR-B Carrier Tape Feeder On
50 OMRON E2E-C1C1
Sensor
Panasonic 1PH 1W 100V Induction
51 PANASONIC M4IA1G4L
Motor

Mi20 Machine User Manual 37

 No. Description Brand Part No.
52 TR-B Jumbo Reel Lock Cylinder SMC CDQSB12-5DM
53 TR-B Jumbo Reel Jam Sensor SMC PM-F24

Mi20 Machine User Manual 38

 No. Description Brand Part No.
54 Reflex Series Short Stroke Actuator ETEL TMMA0010-015-CQN-20A

Mi20 Machine User Manual 39

 2.3.13 De-taper Module

No. Description Brand Part No.

1 DTP Feeder Present Sensor PANASONIC GX-F8A

Mi20 Machine User Manual 40

 No. Description Brand Part No.
2 De-taper Lifter Arm Cylinder SMC CDUW10-10D-M9B
3 De-taper Lifter Arm Up Sensor SMC M9B
4 De-taper Lifter Arm Down Sensor SMC M9B

Mi20 Machine User Manual 41

SECTION 3: MACHINE OPERATION PROCEDURE
This section provides a brief overview on how to operate MiE machine. This portion divided into two categories:
a) Software
b) Hardware

3.1 Software

3.1.1 Log on

Start

Run DPE application program

Click “Log In” button at Main Menu Bar

Key in user name and password

by user category

Click “OK”

End

Mi20 Machine User Manual 42

 3.1.2 Recipe

Start

Yes Click Setting button on

Create new
Insert New Device No. Click “New” button
recipe? main tool bar

No Set operating parameter in all categories setting page Setting Page

Yes
Edit recipe?
Select available Device No. Click “Edit” button

No Edit operating parameter in all categories setting page Setting Page

Yes
Edit recipe? Select desired Device No. Click “Select” button Desired Device No.
selected

No

Yes
Delete Select Device No. Click “Delete” button Selected Device No. deleted
recipe?

No

Content of selected Device

Yes
Copy recipe? Select Device No. Click “Copy” button No. copied to New Desired
Device no

No

Yes
Rename Select Device No. Click “Rename” button Insert New Desire Name
recipe?

No Selected Device No. renamed

Close Window

End

Mi20 Machine User Manual 43

 3.1.3 Setting the operating parameters
Start

Edit the setting based on current Device No.

Change General Y
Do setting in application’s General Setting Page
Setting?

Change Module Y
Do setting in application’s Module Setting Page
Setting?

Change Vision Y
Do setting in application’s Vision Setting Page
Setting?

Change Pusher Y
Do setting in application’s Pusher Setting Page
Setting?

Change T/R Y
Do setting in application’s T/R Setting Page
Setting?

Change Tester Y
Do setting in application’s Tester Setting Page
Setting?

Change Tower Light Y

Do setting in application’s Tower Light Setting Page
Setting?

End

Mi20 Machine User Manual 44

 3.1.4 Running new lot with wafer map

Start machine

Run DPE application program

No Create new recipe and

Using current
recipe parameter setting
(handler)
Yes

Yes
Current Check all current
setting parameter setting
checking

No

Using current No Create new recipe and

recipe (vision) parameter setting

Yes

Input Magazine Loading

No
Is it new
lot?
Yes

Start with new lot

Reset selected slot/all slot

Manual scan/enter new lot ID

1 A

Mi20 Machine User Manual 45

 1 A

Check input map file button

Browse to the input map directory

No
Is it mix Uncheck mix different lot button
lot?
Yes

Check mix different lot button

No
Use previous Uncheck use previous lot teaching
lot teaching button
mode?

Yes

Check use previous lot teaching button

Press Start Button

Wafer Loading

Auto wafer ID scanning

Verification of input map files with wafer ID Input Elevator

index to next slot

Verification No
Unload frame
Pass?

Yes

Perform frame angle correction

Get pitch die

Teach first die

Mi20 Machine User Manual 46

 B

Perform angle position correction 1 & 2 (Optional)

Auto searching and recognize every reference die position

Reference die No Re-learn or skip the particular die

pass?

Yes
Preset Reference No
die end?
Start run
Yes

Reset new lot Yes Reset new lot

vision learning Continue run
vision learning

No
Start run

Learn input vision image

Tape and Reel Yes

Learn pocket position vision image
is ON?

No

Tape and Reel Yes

Learn pocket position B vision image
B is ON? image

No

Mi20 Machine User Manual 47

 C

No Test Site 1 is
ON?

Yes

Learn test socket 1 vision image

Test Site 2 is No
ON?

Yes

Learn test socket 2 vision image

Learn flipper vision image

Test Site 1 or Yes

Learn bump position vision image
Test Site 2 is
ON?

No

Learn bump & side wall vision image

Mi20 Machine User Manual 48

 D

Tape and Reel Yes

Learn in pocket vision image
is ON?

No
Learn post seal vision image

Tape and Reel Yes

Learn in pocket B vision image
B is ON?

No
Learn post seal B vision image
Continue run

Yes
Frame
Finish to
Pick
No

Complete run

M/C send frame back

End

Mi20 Machine User Manual 49

 3.1.5 Running new lot without wafer map

Start machine

Run DPE application program

No Create new recipe and

Using current
recipe parameter setting
(handler)

Yes

Yes
Current Check all current
setting parameter setting
checking

No

No Create new recipe and

Using current
recipe (vision) parameter setting

Yes

Input Magazine Loading

No
Is it new
lot?
Yes

Start with new lot

Reset selected slot/ all slot

Scan/enter new lot ID

1 A

Mi20 Machine User Manual 50

 3.1.5 Running new lot without wafer map (Continue 1)
A

Uncheck input map file button

1 Press Start Button

Wafer loading

Auto wafer ID scanning

Perform frame angle correction

Get pitch die

Teach first die

Teach envelope limit

Yes
Tes Perform testing
t
No

Yes
Reset new lot Reset new lot
Continue run
vision learning vision learning

No

Start run

Learn input vision image

Mi20 Machine User Manual 51

 3.1.5 Running new lot without wafer map (Continue 2)

Tape and Reel Yes

B Learn pocket position A vision image
A is ON?

No

Tape and Reel Yes

Learn pocket position B vision image
B is ON?

No

Test Site 1 is Yes

Learn test socket 1 vision image
ON?

No

Test Site 2 is Yes

Learn test socket 2 vision image
ON?

No

Learn flipper vision image

Test Site 1 or Yes

Learn bump position vision image
Test Site 2 is
ON?

No

Mi20 Machine User Manual 52

 3.1.5 Running new lot without wafer map (Continue 3)

Tape and Reel Yes

B Learn in pocket A vision image
A is ON?

No Learn post seal A vision image

Tape and Reel Yes

Learn in pocket B vision image
B is ON?

No Learn post seal B vision image

Continue run

Yes
Is End
Frame?

No

Complete run

M/C send frame back

End

Mi20 Machine User Manual 53

 3.1.6 Mix Lot

Start

Click “New Lot” button

Y Click “Mix Different Lot

Use on/off”to ON
previously

Click “Mix Different Lot on/off”

toOFF

End

3.1.7 Using previous teaching mode

Start

Click “New Lot” button

Yes Click “Use Previously

Use previously LotTeaching on/off” to ON
teaching

No

Click “Use Previously Lot

Teachingon/off” to OFF

End

Mi20 Machine User Manual 54

 3.1.8 Reset new lot vision learning
Start

Click “Reset New Lot Vision Learning Procedure” button

Confirmation reset all vision learn new die message box displayed

No
YES?

Yes

Reset all vision learn new die

End

3.1.9 Frame Load/Unload by Operator

Start

Click “In Cassette” button

Click “Reload Magazine” button

(Input Magazine Unlock)

Remove Magazine

Insert New Frame into Magazine Slot

Put Back the Input Magazine

Click “Lock the Input Magazine” button

End

Mi20 Machine User Manual 55

 3.1.10 Partial Reel

Start Start

No No
Click “Partial Reel A” button Click “Partial Reel B” button

Yes Yes

Create Partial No Create Partial No

Reel? Reel?

Yes Yes

Press START button to Press START button to

proceed partial reel process proceed partial reel process

End End

Mi20 Machine User Manual 56

 3.1.11 Unload Frame

Start

Click “Unload Frame” button

No
Unload
Frame?

Yes

All remaining die at pickup head and flipper head will bond to
tape and reel
Note: PASS die to tape and reel A/tape and reel B, FAIL die to
purge bucket/tape & Reel B based on the selected sequence.

Frame will auto load to magazine

End

Mi20 Machine User Manual 57

3.2 Hardware

3.2.1 Jumbo reel loading

Start

Insert the jumbo reel to the Jumbo Reel Holder

Pull carrier tape out and goes to Tape Feeder

Pull the carrier tape goes through ring (black)

Pull the carrier tape goes through input ring

Place carrier tape on Sprocket Wheel and Sprocket Pin

(Carrier tape sprocket should place into sprocket wheel pin by pin)

Close the Sprocket Pin Cover after finish fixing the tape

Loop carrier tape through carrier tape feeder sensor

Insert carrier tape to tape and reel module

End

Mi20 Machine User Manual 58

 3.2.2 Insert output reel/cover tape/ carrier tape

3.2.2.1 Output Reel

Open the Output Reel Holder

Insert empty reel to Output Reel Holder

Place the sealed carrier tape into the output reel's slot

Close the Output Reel Holder

3.2.2.2 Carrier Tape

Load Jumbo Reel

Insert the carrier tape to Tape & Reel module

Turn the Indexer Up/Down Adjuster down Indexer (motor) will follow down

Insert the carrier tape passing through the Entry Plate and directly to sealing area

Turn the Indexer Up/Down Adjuster up

The Sprocket Wheel Pin will go into the carrier tape's hole

Sprocket Wheel Pin must higher than carrier tape top surface

Place the cover tape onto the carrier tape surface

Press Jog button to verify the sealing quality at Post Seal Vision

End

Mi20 Machine User Manual 59

 3.2.2.3 Cover Tape

Start

Place cover tape on Cover Tape Holder

Loop the cover tape through the cover tape guide

LoPull carrier tape out and goestoTape Feeder

Insert cover tape to vacuum slot

Slots cover tape into cover tape entry plate

Pull the cover tape until reach the position under sealing base

Press jog button to index carrier tape and cover tape until to the post seal

End

Mi20 Machine User Manual 60

SECTION 4: MACHINE SET-UP
This section describes the machine power-up sequence and related set-up procedures. This portion is recommended
for technician/engineer level. User is advised to read through the operating manual prior to start-up machine for the
first time.

4.1 Machine Power On

Note: Ensure the machine is correctly installed and all power and air connections have been made and verified prior
to power-up.

4.1.1 Power up Procedure

i. Turn On main switch at the left hand side of machine.
ii. Release EMO button.
iii. Power ON button at front of machine.
iv. Power ON UPS at front upper console.
v. Wait for all industrial PC to turn on.
vi. Wait for machine auto homing done
vii. Select DPE icon to log-in to HMI (handler side).
viii. Select Production mode.

**Machine is now ready.

The entire power-up sequence, from setting the power switch "ON" to the appearance of the screen takes
approximately 3-5 minutes. Any failures detected during power-up are processed and are displayed on the
screen upon software loading. Machine is on “standby” mode thus requiring user to log-in and grant access
to the system. User can now access to any mode as required.

4.1.2 Power down Procedure

i. Remove any wafer or material from machine
ii. Select Exit in Production or Engineering mode to exit from Auto Mode
iii. Select Exit again to log-out from HMI. All motors will be servo off after exit from application
iv. From monitor screen menu, select Start and opt for shut down
v. Press EMO button to power-off machine
vi. Turn Off main switch at rear of machine

Proper power-down sequence is crucial as it requires user to save all data or settings which have been amended
or modify on the hard disk. Therefore, is it advisable to save all amended settings prior to power-down. All save
data will be restored and load onto machine during power-up.

Caution: If you often turn off power without following the sequence above, the hard disk data may be damaged.

4.1.3 Power Failure Recovery Procedure

The power failure recovery provides for the resumption of automatic operation after power failure. Follow
instruction as prompt at screen to ensure data are saved. Turn On machine and set-up to resume normal operation
when power is restore.

4.2 User Interface

The user interface is the primary operator interface with controls both teaching and operating the machine. Visual
information is display as well as an indicators stating machine current condition.

Mi20 Machine User Manual 61

 4.2.1 Human Machine Interface (HMI)
HMI is the primary user interface for both operating, teaching of the machine.

(a) Main menu toolbar - Highlighted on the main menu top of the screen. Toolbars consists of Auto, Setting,
Manual, History, User, Login and Exit. Toolbar can be selected by click on the toolbar.
(b) Error Messages - Error detection generates an appropriate message on the monitor describing the nature
of the problem. Refer appendix on error message guide.
(c) Crosshair - Crosshair is a graphic image display on the screen. Basically crosshair has 4 purposes:

i. Targeting of reference point

ii. Targeting of pick location
iii. Provide die offset position
iv. Position offset compensation

4.2.2 Emergency Stop Button (EMO)

EMO located at the front and rear of the machine, the red color button cut off electrical power from the
machine.

4.2.3 Light Tower

It consists of 3 signal lights programmed to indicate various operating conditions. Green, red, amber
indicators are programmed under the following condition:

Green : Normal machine operation

Red : Machine detected an error thus prompting an alarm which required operator assist
System generates a message which required operator assist
Refer appendix on error message guide.
Amber : Machine is idling, under set-up or repair

4.2.4 Monitor
1st Monitor (Handler) - Located at the left of the machine, it displays and consist of the main toolbar. Based
on the user log-in, the icon will be highlighted. Different groups of users will access through different toolbar
icons. Icons on the toolbar will not be highlighted if the user does not have grant access to the icon. To start
any application, simply click on any toolbar icon displayed on the screen. The other major element of the
screen is to allow the user to make selections, re-configuration of parameters, etc. by interacting with the
screen.

2nd Monitor (Vision) - Located at the left side of the machine, it displays the image of the Vision System
as selected by the user. It displays an image taken by the vision camera such as recognition status of pattern
die and bad die. The other major element of the screen is to allow the user to make selections, calibrations,
moving the crosshair, and re-configuration of search window template. (Please refer to the Vision System
section for more details).

4.2.5 Quick Panel Button

Located at the front of machine are 7 buttons, it features (Start, Stop, Reset, Maintenance Light, Tape Jog A,
Tape Jog B, and Brake Release). Green color button is for Power On the machine. Start, Stop and Reset
button is as of same assigned functions as in HMI. The quick panel button is an alternate way of allowing
user to operate machine to limited extend.

Mi20 Machine User Manual 62

4.3 Menu Functions

Click on the “DPE.exe” shortcut to run handler software application.

Located on the desktop

4.3.1 Main Menu Toolbar

Go to Auto/Production Mode Page Go to User Management Page

User Log In or Log Out Language Selection

Go to Operating Parameter Setting Page Go to Config Page

Go to Teach Point Page SECS/GEM Configuration Page

Go to IO List Page Open On Screen Keyboard

Go to Manual Mode Page To Create Partial Map File

Go to History View Page About DPE

Go to SPC Control Page Exit Application

4.3.2 Bottom Info Toolbar

The taskbar located at the bottom of the screen will display the version of the program, the date and time, the
user's name and the SPC status value for the picture box.

Mi20 Machine User Manual 63

 4.3.3 Login into the System
A valid user name and password is required to enter DPE System. There are 4 groups of users with different
access level to system. All the users’ settings can be add/modify in User Admin. User will be automatically
logon as operator when first enters DPE system.

However, login of different user can be made by pressing on Login / Logout button on Main Toolbar.
A dialog box as shown below will be displayed.

4.3.4 User Management

(a) To Enter User Admin

To enter User Admin, just click on User button on main toolbar, the following window will be
displayed.

User Admin is a utility used to manage users, groups and users right. Users must gain the access level in
order to add a new user and to modify user right. All users must be assigning to become member of the one
of the 4 groups.

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 These 4 groups are:
i. Administration
ii. Engineer
iii. Technician
iv. Operator

Different group have different access level, Administrator will have the highest access level, followed by
Engineer, Technician and lastly Operator. There is 4-default user, which are admin, eng, tech and op.

Click on Close button on User Manager to exit User Admin.

(b) To Change User Full Name and Password

Double click on the User Profile button on User Manager Window page; the following “User
profile” dialog box will be displayed:

Enter a new user full name and password then click on save button. User can only modify the
user group to the same or lower user group. If these user properties do not belong to this user, then this user
won’t be able to modify the password. Only individual concern is allowed to modify his owns password.

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 (c) To Delete a User

Double click on the selected User Profile button on User Manager then click on Delete User

button on the following dialog box to delete the user profile.

However, this capability of deleting user is access level protected, and thus allowing only the authorized
user to perform this operation.

(d) To Change User Group

Double click on the selected User Profile button on User Manager then select the designate Group

on the following dialog box to change the user group.

If these user properties do not belong to this user, then this user won’t be able to change the group
properties. Only individual concern is allowed to modify his owns group properties.
(e) To Display the Group Properties Members

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 Double click on the Group Properties button on User Manager; the following dialog box will be
displayed:

This will show all the members that belong to this group.

(f) To Create New User

Click on New User button on User Manager. The following dialog box will be displayed:

User can only create user with the same or lower user group. Enter the new user data then click on Save

button. Save button will only be enabling when all the necessary data have been entered.
(g) To View or Modify User Right

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 Click on User Right button to view or modify User Right.The following dialog box will be
displayed:

This User Rights Assignment utility is used to assign different access level to different operation. You will
only be able to view/modify item which you are grant to Operator, Technician, Engineer, Administrator.

There are 14 main groups for user rights assignment:

i. Setting
ii. Teach Point
iii. I/O Trigger
iv. Manual
v. Alarm History
vi. SPC
vii. User Admin
viii. Option
ix. Configuration
x. Exit
xi. Debug
xii. Map Editor
xiii. Test Module
xiv. Task History

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 4.3.5 Auto Mode

4.3.5.1 Essential Handler Info Tool Bar – Map Sorter

Click the Map Sorter button, the following windows will be displayed:

UPH
Cycle Time Display current machine running cycle time. (ms in value of millisecond)
Raw UPH Display current machine running speed in UPH. (K in value of thousand)
T&R UPH Display Output UPH. (K in value of thousand)

Machine State
SPC Status Display SPC status

Input Frame Info

Current Bin Display current input wafer bin
Input QTY Display current input wafer remaining quantity
Total Die QTY Display current input wafer total quantity
Frame Rotation Display input frame table rotation
Input Map Display current picking coordinate

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Binning Process

Binning Info Description

99 Unit present at Flipper Head/Pickup Head.
0 No unit at Flipper Head/Pickup Head.
1 Pass unit, go to Tape and Reel A/Tape & Reel B
2-8 Unit present at Pickup Head; unit will represent current test bin info.
Fail unit will display fail categories: empty, angle, chip, contamination, crack,
Vision Fail
mark, bump, pad and fail

4.3.5.2 Essential Handler Info Tool Bar – Quantity

Click the Quantity button, the following window will be displayed:

Input Wafer Quantity

Overall Wafer Dice Display numbers of overall wafer Dice in cassette
Current Wafer Dice Display numbers of current wafer Dice on running production
Wafer ID Display current wafer ID
Bin Category Display numbers of bin categories
Bin Quantity Display numbers of bin quantities
Overall Wafer List Display list of overall wafer
Selected Wafer Bin List Display selected wafer bin list

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 Output Quantity
Display number of maximum to be bond into Tape & Reel A, current tape count and
Tape& Reel A
yield
Display number of maximum to be bond into Tape & Reel B, current tape count and
Tape & Reel B
yield
Purge Bucket Display current purge count, yield 100%
Unknown / Empty Display total numbers of unknown/empty to be bond and its yield
Tray Display current output tray count and yield
Display total numbers of Tape & Reel A, Tape & Reel B, purge bucket, Tray and
Total
unknown/empty and its yield

Input Magazine Information

Display status and wafer id of every slots

Click the Next button, the following window will be displayed:

Tape & Reel A Quantity

Cover Tape Pocket Display cover tape remaining count, used count, and due count
Carrier Tape Pocket Display carrier tape remaining count, used count, and due count
Sealing Shoe PM Display sealing shoe remaining count, used count and due count
Trailer Display maximum trailer tape, current trailer count and track
Leader Display maximum leader tape and current leader count

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 Tape & Reel B Quantity
Cover Tape Pocket Display cover tape remaining count, used count, and due count
Carrier Tape Pocket Display carrier tape remaining count, used count, and due count
Sealing Shoe PM Display sealing shoe remaining count, used count and due count
Trailer Display maximum trailer tape, current trailer count and track
Leader Display maximum leader tape and current leader count

Test Site Status And Timing

Tester 1 Display tester 1 status and test time
Tester 2 Display tester 2 status and test time

Total Tested Quantity

Tester 1 Display tester 1 total unit tested count, total good count and yield
Tester 2 Display tester 2 total unit tested count, total good count and yield

Bin Quantity
Bin 1 Display bin 1 total
Bin 2 Display bin 2 total
Bin 3 Display bin 3 total
Bin 4 Display bin 4 total
Bin 5 Display bin 5 total
Bin 6 Display bin 6 total
Bin 7 Display bin 7 total

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 4.3.5.3 Essential Handler Info Tool Bar – Machine Info

Click the Machine Info button, the following window will be displayed:

Main Information
Device ID. Display current device ID
Lot ID. Display current lot ID
Machine Cycle Display total number of machine cycle

Processing Information
T&R UPH Display current output UPH in Unit Per Hour
Throughput Display true output in Unit Per Hour
Turret Index Time Display the time for turret index
Cycle Time Display the machine cycle time
Pickup Head Info At In Pocket Position A Display the ID of pickup head info in pocket position A
Pickup Head Info At In Pocket Position B Display the ID of pickup head info in pocket position A

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 Timing Information
Input Vision Display Input Vision's status, grab time, processing time and total time
Flipper Vision Display Flipper Vision's status, grab time, processing time and total time
Display Bump & Side Wall vision's status, grab time, processing time
Bump & Side Wall Vision
and total time
Display Tape & Reel A Vision's status, grab time, processing time and
Pocket Position Vision A
total time
In Pocket Vision A Display In Pocket A Vision's status and total time
Post Seal Vision A Display Post Seal A Vision's status and total time
Display Tape & Reel B Vision's status, grab time, processing time and
Pocket Position Vision B
total time
In Pocket Vision B Display In Pocket B Vision's status and total time
Post Seal Vision B Display Post Seal B Vision's status and total time
Tray Vision Display Tray Vision's status and total time
Bump Position Vision Display Bump Position Vision’s status and total time
Test Socket 1 Vision Display Test Socket 1 Vision’s status and total time
Test Socket 2 Vision Display Test Socket 2 Vision’s status and total time
Tape Module A Display Tape A module's status, index time, seal time and total time
Tape Module B Display Tape B module's status, index time, seal time and total time

Click the Next button, the following window will be displayed:

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 Life Time Cycle Information
Needle Pin Display needle pin's current counter, warning counter set and due counter set
Flipper Collets Display flipper collet's current counter, warning counter set and due counter set
Pickup Head Collets Display pickup head collet's current counter, warning counter set and due counter set

4.3.5.4 Essential Handler Info Tool Bar – Vision Info

Click the Vision Info button, the below window will be displayed:

Input Vision Yield Information

Passed Display the pass quantity and the yield in percentage
Others Failed Display the quantity of score failed and the yield in percentage
Empty Failed Display the quantity of empty failed and the yield in percentage
Angle Failed Display the quantity of angle failed and the yield in percentage
Chip Failed Display the quantity of chip failed and the yield in percentage
Contamination Failed Display the quantity of contamination failed and the yield in percentage
Crack Failed Display the quantity of crack failed and the yield in percentage
Probe Mark Failed Display the quantity of probe mark failed and the yield in percentage
Bump Failed Display the quantity of bump failed and the yield in percentage
Pad Failed Display the quantity of pad failed and the yield in percentage
Display the quantity of unexpected pitch failed and the yield in
Unexpected Pitch
percentage
Total Display quantity of total passed and failed

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 Flipper Vision Yield Information
Passed Display the pass quantity and yield in percentage
Others Failed Display the quantity of score failed and yield in percentage
Empty Failed Display quantity of empty failed and yield in percentage
Angle Failed Display quantity of angle failed and yield in percentage
Chip Failed Display quantity of chip failed and yield in percentage
Contamination Failed Display quantity of contamination failed and yield in percentage
Crack Failed Display quantity of crack failed and yield in percentage
Marking Failed Display quantity of mark failed and yield in percentage
Total Display quantity of total passed and failed

Bump &Side Wall Vis Yield

Information
Passed Display the pass quantity and the yield in percentage
Others Failed Display the quantity of score failed and the yield in percentage
Empty Failed Display the quantity of empty failed and the yield in percentage
Angle Failed Display the quantity of angle failed and the yield in percentage
Chip Failed Display the quantity of chip failed and the yield in percentage
Contamination Failed Display the quantity of contamination failed and the yield in percentage
Crack Failed Display the quantity of crack failed and the yield in percentage
Bump Failed Display the quantity of bump failed and the yield in percentage
Pad Failed Display the quantity of pad failed and the yield in percentage
Total Display quantity of total passed and failed

Pocket Position A Vis Yield

Information
Passed Display the pass quantity and the yield in percentage
Failed Display the quantity of image failed and the yield in percentage
Total Display quantity of total passed and failed

In Pocket Vision A Yield Information

Passed Display the pass quantity and the yield in percentage
Others Failed Display quantity of score failed and the yield in percentage
Empty Failed Display quantity of empty failed and the yield in percentage
Contamination Failed Display quantity of contamination failed and the yield in percentage
Chip Failed Display quantity of chip failed and the yield in percentage
Marking Failed Display quantity of marking failed and the yield in percentage
Total Display quantity of total passed and failed

Post Seal Vision A Yield Information

Pocket Empty Display the quantity of empty pocket
Pocket Failed Display the quantity of failed pocket
Top Layer Seal Broken Display quantity of top layer seal broken
Bottom Layer Seal Broken Display quantity of bottom layer seal broken
Top Layer Seal Limit Exceeded Display quantity of top layer seal limit exceeded

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 Bottom Layer Seal Limit Exceeded Display quantity of bottom layer seal limit exceeded
Top Layer Seal Width Inconsistency Display quantity of top layer seal width inconsistency
Bottom Layer Seal Width Inconsistency Display quantity of bottom layer seal width inconsistency
Relative Seal Width Inconsistency Display quantity of relative seal width inconsistency
Total Failed Display quantity of total failed

Click the Next button, the below window will be displayed:

Pocket Position B Vis Yield

Information
Passed Display the pass quantity and the yield in percentage
Failed Display the quantity of image failed and the yield in percentage
Total Display quantity of total passed and failed

In Pocket Vision B Yield Information

Passed Display the pass quantity and the yield in percentage
Others Failed Display quantity of score failed and the yield in percentage
Empty Failed Display quantity of empty failed and the yield in percentage
Contamination Failed Display quantity of contamination failed and the yield in percentage
Chip Failed Display quantity of chip failed and the yield in percentage
Marking Failed Display quantity of marking failed and the yield in percentage
Total Display quantity of total passed and failed

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 Post Seal Vision B Yield Information
Pocket Empty Display the quantity of empty pocket
Pocket Failed Display the quantity of failed pocket
Top Layer Seal Broken Display quantity of top layer seal broken
Bottom Layer Seal Broken Display quantity of bottom layer seal broken
Top Layer Seal Limit Exceeded Display quantity of top layer seal limit exceeded
Bottom Layer Seal Limit Exceeded Display quantity of bottom layer seal limit exceeded
Top Layer Seal Width Inconsistency Display quantity of top layer seal width inconsistency
Bottom Layer Seal Width Inconsistency Display quantity of bottom layer seal width inconsistency
Relative Seal Width Inconsistency Display quantity of relative seal width inconsistency
Total Failed Display quantity of total failed

Output Tray Vision Yield Information

Passed Display the pass quantity and the yield in percentage
Others Failed Display the quantity of image failed and the yield in percentage
Empty failed Display quantity of empty failed and the yield in percentage
Angle Failed Display the quantity of angle failed and the yield in percentage
Chip failed Display quantity of chip failed and the yield in percentage
Contamination Failed Display quantity of contamination failed and the yield in percentage
Crack Failed Display the quantity of crack failed and the yield in percentage
Total Display quantity of total passed and failed

4.3.5.5 Essential Handler Info Tool Bar –Yield Info

Click the Yield Info button, the following window will be displayed:

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 Vision Low Yield Customization
Input Vision Snap Count Display the current input vision snap count and the setting count
Input Vision Pass Yield (%) Display the current input vision pass yield and the setting yield
Flipper Vision Snap Count Display the current flipper vision snap count and the setting count
Flipper Vision Pass Yield (%) Display the flipper vision pass yield and the setting yield
Bump & Side Wall Vision Snap
Display the current bump & side wall vision snap count and the setting count
Count
Bump & Side Wall Vision Pass
Display the bump & side wall vision pass yield and the setting yield
Yield (%)
In Pocket Vision Snap Count Display the current in pocket vision snap count and the setting count
In Pocket Vision Pass Yield (%) Display the in pocket vision pass yield and the setting yield
In Pocket B Vision Snap Count Display the current in pocket B vision snap count and the setting count
In Pocket B Vision Pass Yield (%) Display the in pocket B vision pass yield and the setting yield

Machine Yield
Machine Yield Display the current machine yield and the setting

Lot Yield
Lot Yield Display the current lot yield

Click the Next button, the below window will be displayed:

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 Pickup Head & Flipper Head Yield
Display the status, quantity of good die, good die yield, quantity of bad
Pickup Head
die, bad die yield, quantity of total die and the setting
Display the status, quantity of good die, good die yield, quantity of bad
Flipper Head
die, bad die yield, quantity of total die and the setting

4.3.5.6 Essential Handler Info Tool Bar –Setting Info

Click the Setting Info button, the following window will be displayed:

Setting Delay(s)/Wait Time(s)

Wait Time After Ejector Pin Going
Display the setting delay for Ejector pin going up
Up
Wait Time After Ejector EGearing
Display the setting delay for Ejector egearing done
Done
Wait Time Before Flipper Pusher
Display the setting delay for Flipper pusher going down
Going Down
Wait Time For Flipper Pusher At
Display the setting delay for Flipper pusher at down position
Down Position
Wait Time Before Input Pusher
Display the setting delay for Input pusher going down
Going Down
Wait Time For Input Pusher At
Display the setting delay for Input pusher at down position
Down Position
Wait Time While Tape & Reel
Display the setting delay for Tape & Reel pusher settle down before purging
Pusher Settle Down Before Purging
Wait Time While Tape & Reel
Display the setting delay for Tape & Reel pusher purging at entry pocket
Pusher Purging At Entry Pocket

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 Wait Time While Tape & Reel
Display the setting delay for Tape & Reel pusher purging at in pocket
Pusher Purging At In Pocket
Wait Time While In Pocket
Display the setting delay for Tape & Reel pusher purging out rejected unit
Purging Out Rejected Unit
Wait Time Before Tape & Reel
Display the setting delay for Tape & Reel pusher going down
Pusher Going Down
Wait Time Before Tape & Reel
Display the setting delay for Tape & Reel pusher soft landing
Pusher Soft-Landing
Wait Time Before Tape & Reel
Display the setting delay for Tape & Reel pusher going up
Pusher Going Up
Wait Time Before Input Vision
Display the setting delay for Input vision snapping
Snapping
Wait Time Before Flipper Vision
Display the setting delay for Flipper vision snapping
Snapping
Wait Time Before Bump & Side
Display the setting delay for Bump & Side Wall vision snapping
Wall Vision Snapping
Wait Time Before Pocket Position
Display the setting delay for Pocket Position A vision snapping
Vision Snapping
Wait Time Before In Pocket Vision
Display the setting delay for In Pocket A vision snapping
Snapping
Wait Time Before Post-Seal Vision
Display the setting delay for Post Seal A vision snapping
Snapping
Wait Time For Pepper Pot Vacuum Display the setting delay for Pepper Pot vacuum on before Input vision
On Before Input Vision Snapping snapping
Wait Time While ACSAS Pusher
Display the setting delay for ACSAS pusher settle down before perform
Settle Down Before Perform
centering
Centering
Wait Time Before ACSAS Pusher
Display the setting delay for ACSAS pusher going down
Going Down
Wait Time Before ACSAS Pusher
Display the setting delay for ACSAS pusher going up
Going Up

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Click the Next button, the following window will be displayed:

Setting Delay(s)/Wait Time(s)

Wait Time While Tape & Reel B
Display the setting delay for Tape & Reel B pusher settle down before purging
Pusher Settle Down Before Purging
Wait Time While Tape & Reel B
Display the setting delay for Tape & Reel B pusher purging at entry pocket
Pusher Purging At Entry Pocket
Wait Time While Tape & Reel B
Display the setting delay for Tape & Reel B pusher purging at in pocket
Pusher Purging At In Pocket
Wait Time While Tape & Reel B In
Display the setting delay for Tape & Reel B pusher purging out rejected unit
Pocket Purging Out Rejected Unit
Wait Time Before Tape & Reel B
Display the setting delay for Tape & Reel B pusher going down
Pusher Going Down
Wait Time Before Tape & Reel B
Display the setting delay for Tape & Reel B pusher soft landing
Pusher Soft-Landing
Wait Time Before Tape & Reel B
Display the setting delay for Tape & Reel B pusher going up
Pusher Going Up
Wait Time Before Pocket Position
Display the setting delay for Pocket Position B vision snapping
Vision B Snapping
Wait Time Before In Pocket Vision
Display the setting delay for In Pocket B vision snapping
B Snapping
Wait Time Before Post-Seal Vision
Display the setting delay for Post Seal B vision snapping
B Snapping

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 Wait Time Before Vision 5S
Display the setting delay for Vision 5S pusher going down
Pusher Going Down
Wait Time For Vision 5S Pusher At
Display the setting delay for Vision 5S pusher at down position
Down Position
Wait Time Before De-Taper Lifter
Display the setting delay for De-Taper lifter going down
Going Down
Wait Time For De-Taper Lifter At
Display the setting delay for De-Taper lifter at down position
Down Position
Wait Time After De-Taper Index Display the setting delay for after De-Taper index

Click the Next button, the following window will be displayed:

Setting Delay(s)/Wait Time(s)

Wait Time While Test Site 1 Pusher Display the setting delay for Test Site 1 pusher settle down before perform
Settle Down Before Perform Test test
Wait Time Before Test Site 1
Display the setting delay for Test Site 1 pusher going down
Pusher Going Down
Wait Time Before Test Site 1
Display the setting delay for Test Site 1 pusher going up
Pusher Going Up
Wait Time Before Test Site 1
Display the setting delay for Test Site 1 pusher soft landing
Pusher Soft Landing
Wait Time While Test Site 2 Pusher Display the setting delay for Test Site 2 pusher settle down before perform
Settle Down Before Perform Test test

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 Wait Time Before Test Site 2
Display the setting delay for Test Site 2 pusher going down
Pusher Going Down
Wait Time Before Test Site 2
Display the setting delay for Test Site 2 pusher going up
Pusher Going Up
Wait Time Before Test Site 2
Display the setting delay for Test Site 2 pusher soft landing
Pusher Soft Landing
Wait Time Before Bump Position
Display the setting delay for Bump Position vision snapping
Vision Snapping
Wait Time Before Test Socket 1
Display the setting delay for Test Socket 1 vision snapping
Vision Snapping
Wait Time Before Test Socket 2
Display the setting delay for Test Socket 2 vision snapping
Vision Snapping
Wait Time While TACSAS Pusher
Display the setting delay for TACSAS pusher settle down before perform
Settle Down Before Perform
centering
Centering
Wait Time Before TACSAS Pusher
Display the setting delay for TACSAS pusher going down
Going Down
Wait Time Before TACSAS Pusher
Display the setting delay for TACSAS pusher going up
Going Up

4.3.5.7 Essential Handler Info Tool Bar –PUH Info

Click the PUH Info button, the following window will be displayed:

Pickup Head(s) Height

Variances Value (um)
Display pickup head tolerance to flipper head

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 Flipper Head(s) Height
Variances Value (um)
Display flipper head tolerance to pepper pot surface

Click the Next button, the following window will be displayed:

Pickup Head XY-Offset (um)

Display pickup head XY offset in micron

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 4.3.5.8 Essential Handler Info Tool Bar –Wafer Yield

Click the Wafer Yield button, the following window will be displayed:

Vision
Display lot wafer yield

4.3.6 SPC

Whenever the application starts, the application will automatically start keeping track of the machine states.
There are total of 4 different machine states. These 5 states are Idle Time, Unplanned Down Time, Planned
Down Time, Setup Time, Engineering Time and No material. Application will automatically track the
Operating Time and thus user can’t manually enter Operating Time state through SPC screen.

When user wants to enter SPC, click on button on Main Tool bar then following window will be
displayed:

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 SPC Description
Idle When machine is idling, it will be automatically switch to this state
When there is an alarm occurred, the application will automatically change the machine state
to Unplanned Down Time. When the machine start to run again, machine state will auto
change to Operating Time. User can also click on unplanned button to manually enter
Unplanned
Unplanned Down Time when troubles occurred which are unplanned. Whenever machine is
in this mode, any output produced or alarm occurred will not be logged. User is responsible
to manually uncheck this state to other state.
User can manually click on Planned button to perform a Planned Down Time for machine.
Planned Down Time is the time for check-up, alignment and modification. Whenever
Planned
machine is in this mode, any output produced or alarm occurred will not be logged. User is
responsible to manually uncheck this state to other state.
User can manually click on Setup button to perform a Setup Down Time for machine. Setup
Time is the time for preparation to change the production for different type of package.
Whenever machine is in this mode, any output produced or alarm occurred will not be
Setup
logged. User is responsible to manually uncheck this state to other state. Machine will be
also automatically change to this state when machine running QA. After finishing QA unit,
machine will automatically leave this state to next state.
User can manually click in Engineering button to perform an Engineering Time for machine.
Engineering Engineering time is the time for engineering lot or some engineering activity when carry out
on machine.
No Material When machine is out of material/no material, it can be switch to this state manually.

4.3.7 Config

Click on Config button on Main Tool, the following window will be displayed. Application Setting
allowed users to make all the setting changes for SPC.

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 1
3
2
9

4 5

Item Description
1 Check this box if you want SPC screen to be auto displayed
2 Enter quality rate use in OEE formula
3 When 2 alarms Occurred within this time limit, only 1 alarm is logged
4 Select start day for a work week
5 Select time limit for an alarm to be categorize as assist
6 Select start time for a day/first shift
7 Select total no of shift
8 Shift no and shift time will be auto display
9 Select various calendar type

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RS232 (Tester Setting)
Bits Per Second To select the bits per second
Data Bits To select data bits
Parity To select parity
Stop Bits To select stop bits
Flow Control To select flow control
Comm Port To select the communication port to be used
Reply Time Out To set the time out
Retries Count To set the retry count

For study further on calendar type, user can click on and the following window
will be displayed.

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 4.3.8 History

Click on History button on main toolbar, the following window will be displayed. Application
allowed users to view report by criteria parameter.

Month Selection
Drop-down menu for user to select the desired month to be display

View Alarm Type

Failure Checked to view alarm of failure type
Assist Checked to view alarm of assist type
Message Checked to view alarm of message type

View Group By
Detail View all the alarm with detail information
View all the history on that selected day. User can either select to view all shifts or
Daily
one particular shift
Lot View record for that selected lot. User can filter the lot by
Delete Button User can delete the specific lot report
Record View manually track record by start\stop in SPC Configuration
Weekly View record for that selected week
Monthly View summary of record for that month will be displayed

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 Alarm List
Display each alarm’s start date & time, stop date & time, duration, alarm no. and the description

General
Total Alarm Display total alarm counter
Total Input Quantity Display total input quantity
Gross Output Quantity Display gross output quantity
Total Cycle Time Display total cycle time

Total Time Summary

Operating Time Display total machine operating time
Idle Time Display total machine idle time
UnPlanned Down Time Display machine unplanned down time
Planned Down Time Display machine planned down time
Setup Time Display machine setup time
Total Up Time Display machine total up time
Total Down Time Display machine total down time

Machine Performance
MTBA Display Mean Time Between Assist
MTBF Display Mean Time Between Failure
MTTA Display Mean Time To Assist
MTTR Display Mean Time To Repair
MUBA Display Mean Unit Between Assist

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 Click on button, the following report information only shown as 1st page of full report.

Click on button will display the dialog below for user to export report file to the desired format.

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 Click on button, the following dialog will be shown as below for user to define the alarm
type:

4.3.9 Create New Recipe

This is a utility for user to keep all their setting regarding a device no. This will help user not to repeatedly
or constantly make changes to the setting. User need only make the changes for once and keep all the setting
for later use. User can create a new device no setting, edit the existing settings, select a device no setting to
be run on Auto Mode, delete an unused setting, copy an existing setting to a new setting and rename a setting
to a new name. All these 6 buttons can be assigning with different access level.

There is a device no. Setting called DEFAULT, where user can store all the default value in this file. All new
device no. setting created will be based on this DEFAULT setting, and thus cutting down unnecessary
modification or changes. Users are not allowed to delete or rename DEFAULT setting. User can change the
DEFAULT setting to the most often use setting. To create a new device no. setting, user will go through a
very simply wizard. All fields in device no. settings are access level protected. This mean only the authorized
user can make the changes. If the user does not have the access to modify a field, then that particular field
will be disabled. When creating a new device no. setting, special character like /: *? \ <> | are not allowed to
enter as part of the name.

Current device no. selected is a device no. setting that will be run on Auto Mode. User must select one device
no. on Device No. Available’s column for handler to run auto mode with proper setting.

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 To enter Setting, just click on 'Setting' button on Main Toolbar, the following dialog box will be
displayed.

(a) New Device No. Setting (Create New Recipe)

 Insert new recipe name for New Device No.

 Then click on button, a new device no. will be created. The following dialog box (New
Device No. Setting Wizard) will be displayed for assigning new parameter setting for new device no.

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 (b) Edit Device No.

 Highlight the recipe user wish to edit the parameters then follow by click on button, the
following dialog box will display for user to edit the setting based on Current Device No. The setting
contain pages of Tower light setting, Tray setting, Tape & Reel setting, Pusher setting, Vision
setting, Module setting and General setting.

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4.4 Parameter Setting/Configuration

4.4.1 General Setting

New Device No. Setting Wizard – General Setting

Recipe Setting
Frame Recipe Select the frame size to be run during production
Frame Type Select the frame type to be run during production
Map Recipe Select the map recipe to be run during production
Pocket Pitch A Select Tape & Reel A pocket pitch
Pocket Pitch B Select Tape & Reel B pocket pitch

Machine Setting
Monitor Machine Yield
Check to monitor machine yield
On/Off
Machine Yield To set the minimum machine yield

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 Tape & Reel Format Setting
Single Tape & Reel (A or B)
Dual Tape & Reel, A=Good Bin, B=Test Reject Bin
Dual Tape & Reel With Multiple Binning
Dual Tape & Reel With Dynamic Swapping

Time Outs
Name Select time out for machine operation division
Value Set the time out value for the selected division

Delay(s)/Wait Time(s)
Name Select delay for machine operation division
Value Set the delay/wait time value for the selected division

Pickup Head (PH) And

Flipper (FL) Collet Lifespan
PH. Warn Set the Pickup head collet lifespan warning quantity
PH. Due Set the Pickup head collet lifespan due quantity
PH. Clean Set the Pickup head collet lifespan clean quantity
Reset PH Select the Pickup head to reset the collet lifespan
Reset PH Lifespan Button Reset the selected Pickup head lifespan cycle to zero
FL. Warn Set the Flipper head collet lifespan warning quantity
FL. Due Set the Flipper head collet lifespan due quantity
FL. Clean Set the Flipper head collet lifespan clean quantity
Reset FL Select the Flipper head to reset the collet lifespan
Reset FL Lifespan Button Reset the selected Flipper head lifespan cycle to zero

Pickup Head Yield

Min. Yield Set the Pickup head minimum yield
Min. Unit Set the number of unit before start monitor Pickup head yield
Reset No. Select the Pickup head to be reset the yield
Reset Cycle Button Reset the Pickup head yield to zero

Flipper Head Yield

Min Yield Set the Flipper head minimum yield
Min Unit Set the number of unit before start monitor Flipper head yield
Reset No. Select the Flipper head yield to be reset the yield
Reset Cycle Button Reset the Flipper head yield to zero

Needle Lifespan
Warn Set the Needle lifespan warning quantity
Due Set the Needle lifespan due quantity
Reset Lifespan Button Reset the Needle lifespan quantity to zero

Mi20 Machine User Manual 97

 4.4.2 Module Setting

New Device No. Setting Wizard – Module(s) Setting

No wafer Map Setting

Total of empty to be allowed
before machine move to next Set total of empty to be allowed before machine move to next row during
row when run machine without production lot without input map file
map

Input Frame Setting

Check Reference Unit On
To turn on/off reference dice checking feature
Button
If checked, common reference unit will be used. Else uncommon reference unit
Same Reference Unit Pattern
will be used
Check Reference Die After
To set the quantity to pick before check reference die
Every Units
Off Button To turn on/off the Check Reference Die After Every Units feature
Re-Sort Function On/Off To turn on/off the resort function
Re-Sort Count To set the number of time to resort
Circle Type Envelope Limit If checked, circle type envelope limit will be used
Radius To set the center circle radius
Frame Orientation (°) To select the frame orientation to be run during production
Jump Die By Die To set the quantity of reject bin to be skip

Mi20 Machine User Manual 98

 Search First Reference Die
To set the size of area to be search for first reference die
Area
Turn On Pepper Pot Vacuum
If checked, pepper pot vacuum will be turn on before input wafer vision snap
Before Vision Snap

Input Elevator Setting

Slot Pitch To set the input elevator slot pitch

Input Expander Setting

Over Compress To set the input expander over compress value

Wafer Lot Directory Setting

Select Wafer Lot Directory
To browse and select the map server directory
Button

Ionizer Info Setting

Display Ionizer Info On
If turn on, ionizer status will be displayed at map sorter page
Button

ACSAS Setting
ACSAS On If turn on, ACSAS will perform unit centering during production

TACSAS Setting
TACASA On If turn on, TACSAS will perform unit centering during production

Barcode Orientation Setting

Barcode Orientation (°) To select the input frame barcode orientation

Directory To Store Updated

Input Wafer Map File
Select Network Directory
To browse and select the directory to store updated input wafer map file
Button
Select Backup Directory
To browse and select the directory to store updated input wafer map file
Button

Enable/Disable Turret
Pickup Head
Pickup Head 1,2,3......,16 If checked, the Pickup head is enable

Enable/Disable Flipper
Pickup Head
Pickup Head 1,2,3,4 If checked, the Flipper head is enable/been used

Turret Pickup Head XY-

Offset Tolerance Value
X-Offset To set the tolerance value of Pickup head X offset
Y-Offset To set the tolerance value of Pickup head Y offset
Check Pickup Head Offset
If turn on, machine will check Turret Pickup head offset
Off Button

Mi20 Machine User Manual 99

 Wafer Yield Evaluation
Setting
Sample Quantity To set the quantity of sample to be check
Jump Next Row To set number of next row to jump
Jump Next Column To set number of next column to jump
Low Yield To set the minimum yield to monitor
Wafer Yield Evaluation Off
If turn on, machine will perform wafer yield evaluation before production
Button

4.4.3 Tape & Reel Setting

New Device No. Setting Wizard – Tape & Reel Setting

4.4.3.1Tape & Reel A Setting

Tape & Reel A Setting

Tape Quantity(1-20000) To set the number of unit to be tape
Trailer (1-10000) To set the number of trailer pocket
Leader (1-10000) To set the number of leader pocket
Unseal Leader (0-10000) To set the number of unseal leader pocket
Skip Seal Inspection In Trailer To set the number of skip seal inspection trailer pocket
Skip Seal Inspection In Leader To set the number of skip seal inspection leader pocket
Seal Block Up Delay To set the delay time before seal block move up during production

Mi20 Machine User Manual 100

 Seal Time To set the time of sealing
Delay Before Index Carrier
To set the delay time before index carrier tape
Tape
Delay Before Seal Tape To set the delay time before seal tape
Carrier Tape Limit Reach
To set limit time in millisecond for feed the tape for prevent over feed
Timer
Sealing Shoe PM Max Set the counter for sealing shoe's preventive maintenance
Sealing Shoe PM Count Display the counter of sealing shoe's preventive maintenance
Reset Sealing Shoe PM Count
Reset the counter for sealing shoe preventive maintenance
Button
Carrier Tape Max Length
To set the maximum carrier tape length in meter
(meter)
Carrier Tape Pocket Count
Display the current used carrier tape length in meter
(meter)
Reset Carrier Tape Pocket
Reset the carrier tape pocket count to zero
Count
Cover Tape Max Length
To set the maximum cover tape length in meter
(meter)
Cover Tape Pocket Count
Display the current used cover tape length in meter
(meter)
Reset Cover Tape Pocket
Reset the cover tape pocket count to zero
Count
Tape Seal Heater On/Off Check to turn on using seal heater
Tape Seal PSA/Pressure Seal
Check to turn on using PSA/pressure seal
On/Off
Disable Stop When Index Check to allow machine stop when indexing
Machine Non-stop Run After
Check to set machine continue to pick after reel completed
Reel Completed
Tape On Button To turn on/off the Tape & Reel A module
Auto Replace On Button To turn on/off the Tape and Reel Auto Replace feature
External Pocket Cleanliness
To turn on/off the Tape and Reel External Pocket cleaning feature
Station On Button

Additional Setting
Step-By-Step Seal Time To set the time for step-by-step sealing
Tape Jog And Trailer &
To set the delay time for tape jog
Leader Delay

Track Knocker Setting

Track Knock Delay To set the delay time before track knock
Total Track Knock To set the frequency of track knock
Track Knocker Off Button To turn on/off track knocker feature

Mi20 Machine User Manual 101

 4.4.3.2Tape & Reel B Setting

Tape & Reel B Setting

Tape Quantity(1-20000) To set the number of unit to be tape
Trailer (1-10000) To set the number of trailer pocket
Leader (1-10000) To set the number of leader pocket
Unseal Leader (0-10000) To set the number of unseal leader pocket
Skip Seal Inspection In Trailer To set the number of skip seal inspection trailer pocket
Skip Seal Inspection In Leader To set the number of skip seal inspection leader pocket
Seal Block Up Delay To set the delay time before seal block move up during production
Seal Time To set the time of sealing
Delay Before Index Carrier
To set the delay time before index carrier tape
Tape
Delay Before Seal Tape To set the delay time before seal tape
Carrier Tape Limit Reach
To set limit time in millisecond for feed the tape for prevent over feed
Timer
Sealing Shoe PM Max Set the counter for sealing shoe's preventive maintenance
Sealing Shoe PM Count Display the counter of sealing shoe's preventive maintenance
Reset Sealing Shoe PM Count
Reset the counter for sealing shoe preventive maintenance
Button
Carrier Tape Max Length
To set the maximum carrier tape length in meter
(meter)
Carrier Tape Pocket Count
Display the current used carrier tape length in meter
(meter)

Mi20 Machine User Manual 102

 Reset Carrier Tape Pocket
Reset the carrier tape pocket count to zero
Count
Cover Tape Max Length
To set the maximum cover tape length in meter
(meter)
Cover Tape Pocket Count
Display the current used cover tape length in meter
(meter)
Reset Cover Tape Pocket
Reset the cover tape pocket count to zero
Count
Tape Seal Heater On/Off Check to turn on using seal heater
Tape Seal PSA/Pressure Seal
Check to turn on using PSA/pressure seal
On/Off
Disable Stop When Index Check to allow machine stop when indexing
Machine Non-stop Run After
Check to set machine continue to pick after reel completed
Reel Completed
Tape On Button To turn on/off the Tape & Reel B module
Auto Replace On Button To turn on/off the Tape and Reel B Auto Replace feature
External Pocket Cleanliness
To turn on/off the Tape and Reel B External Pocket cleaning feature
Station On Button

Additional Setting
Step-By-Step Seal Time To set the time for step-by-step sealing
Tape Jog And Trailer &
To set the delay time for tape jog
Leader Delay

Track Knocker Setting

Track Knock Delay To set the delay time before track knock
Total Track Knock To set the frequency of track knock
Track Knocker Off Button To turn on/off track knocker feature

Mi20 Machine User Manual 103

 4.4.3.3 Seal Block A Setting

Seal Block A Setting

Carrier Tape Thickness (Max: 800 um) To set the carrier tape thickness in micron
Cover Tape Thickness (Max: 100 um) To set the cover tape thickness in micron
Over Sealing Distance From Seal Base
To set the sealing over compress distance in micron
(0um – 1000um)

Mi20 Machine User Manual 104

 4.4.3.4 Seal Block B Setting

Seal Block B Setting

Carrier Tape Thickness (Max: 800 um) To set the carrier tape thickness in micron
Cover Tape Thickness (Max: 100 um) To set the cover tape thickness in micron
Over Sealing Distance From Seal Base
To set the sealing over compress distance in micron
(0um – 1000um)

Mi20 Machine User Manual 105

 4.4.3.5 QA Setting

Tape & Reel A QA Setting

Sample Tape Quantity To set the Tape & Reel A sample tape quantity
Multiple Reel To set the quantity of sample reel for Tape & Reel A
QA On/Off Check to turn on/off QA feature for Tape & Reel A
Continue Lot After QA Check to continue lot after QA reel done

Tape & Reel B QA Setting

Sample Tape Quantity To set the Tape & Reel B sample tape quantity
Multiple Reel To set the quantity of sample reel for Tape & Reel B
QA On/Off Check to turn on/off QA feature for Tape & Reel B
Continue Lot After QA Check to continue lot after QA reel done

Mi20 Machine User Manual 106

 4.4.4 Vision Setting

New Device No. Setting Wizard – Vision Setting

4.4.4.1Input wafer, Bump & Side Wall and Flipper Vision

Input Vision
Time Out (min: 1s) To set the time for vision time out
Vision Retest (max: 1) To set the frequency of vision retest
Continuous Skip Fail To set the vision continuous skip fail
Low Yield (%) To set the minimum yield for Input vision
Minimum Low Yield Quantity To set the quantity before start to monitor Input vision yield
Current Low Yield Quantity Display the current quantity before monitor Input vision yield
Reset Button To reset the quantity to zero

Mi20 Machine User Manual 107

 Bump & Side Wall Vision
Time Out (min: 1s) To set the time for vision time out
Vision Retest (max: 1) To set the frequency of vision retest
Continuous Skip Fail To set the vision continuous skip fail
Low Yield (%) To set the minimum yield for Input vision
To set the quantity before start to monitor Bump & Side Wall
Minimum Low Yield Quantity
vision yield
Display the current quantity before monitor Bump & Side Wall
Current Low Yield Quantity
vision yield
Reset Button To reset the quantity to zero
Display Alarm When Empty Check to enable alarm when vision detected empty
On/Off 5S Vision Check to enable 5S vision feature
Manual Set Result Check to enable manual set result feature
Bond Vision Reject To Tape & Reel Check to bond vision rejected unit to Tape & Reel

Flipper Vision
Time Out (min: 1s) To set the time for vision time out
Vision Retest (max: 1) To set the frequency of vision retest
Continuous Skip Fail To set the vision continuous skip fail
Low Yield (%) To set the minimum yield for Input vision
Minimum Low Yield Quantity To set the quantity before start to monitor Input vision yield
Current Low Yield Quantity Display the current quantity before monitor Input vision yield
Reset Button To reset the quantity to zero
Display Alarm When Empty Check to enable alarm when vision detected empty

Tray Vision
Time Out (min: 1s) To set the time for vision time out
Vision Retest (max: 1) To set the frequency of vision retest
Continuous Skip Fail To set the vision continuous skip fail

Mi20 Machine User Manual 108

 4.4.4.2 Tape & Reel A Vision

Pocket Position Vision

Time Out (min: 1s) To set the time for vision time out

In Position Vision
Time Out (min: 1s) To set the time for vision time out
Vision Retest (max: 1) To set the frequency of vision retest
Continuous Skip Fail To set the vision continuous skip fail
Low Yield (%) To set the minimum yield for Input vision
Minimum Low Yield Quantity To set the quantity before start to monitor Input vision yield
Current Low Yield Quantity Display the current quantity before monitor Input vision yield
Reset Button To reset the quantity to zero
Manual Set Result Check to enable manual set result feature

Post Seal Vision

Time Out (min: 1s) To set the time for vision time out
Vision Retest (max: 1) To set the frequency of vision retest
Continuous Seal Width Inconsistency Fail To set the continuous seal width inconsistency fail setting

Mi20 Machine User Manual 109

 4.4.4.3 Tape & Reel B Vision

Pocket Position Vision

Time Out (min: 1s) To set the time for vision time out

In Position Vision
Time Out (min: 1s) To set the time for vision time out
Vision Retest (max: 1) To set the frequency of vision retest
Continuous Skip Fail To set the vision continuous skip fail
Low Yield (%) To set the minimum yield for Input vision
Minimum Low Yield Quantity To set the quantity before start to monitor Input vision yield
Current Low Yield Quantity Display the current quantity before monitor Input vision yield
Reset Button To reset the quantity to zero
Manual Set Result Check to enable manual set result feature

Post Seal Vision

Time Out (min: 1s) To set the time for vision time out
Vision Retest (max: 1) To set the frequency of vision retest
Continuous Seal Width Inconsistency Fail To set the continuous seal width inconsistency fail setting

Mi20 Machine User Manual 110

 4.4.4.4 Test Site Vision

Bump Position Vision

Time Out (min: 1s) To set the time for vision time out
Vision Retest (max: 1) To set the frequency of vision retest
Continuous Skip Fail To set the vision continuous skip fail
Low Yield (%) To set the minimum yield for Input vision
Minimum Low Yield Quantity To set the quantity before start to monitor Input vision yield
Current Low Yield Quantity Display the current quantity before monitor Input vision yield
Reset Button To reset the quantity to zero
Display Alarm When Empty Check to enable alarm when vision detected empty

Test Socket 1 Vision

Time Out (min: 1s) To set the time for vision time out
Vision Retest (max: 1) To set the frequency of vision retest

Test Socket 2 Vision

Time Out (min: 1s) To set the time for vision time out
Vision Retest (max: 1) To set the frequency of vision retest

Mi20 Machine User Manual 111

 4.4.5 Tester Setting

New Device No. Setting Wizard – Tester Setting

Tester 1 Test Bin

Output To set the output type of each test bin
Retest On/Off To turn on/off retest for each test bin
Good Bin Yes/No To set the good bin for each test bin

Test 1 Test Signal

SOT Pulse Width To select the Start Of Test pulse width in millisecond
SOT Signal To select the Start Of Test signal to active high/active low
Retest Signal To select the Retest signal to active high/active low
EOT Signal To select End Of Test to active high/active low
Bin Info Signal To select the bin info to active high/active low
Signal Type To select the signal type of tester

Tester Output Type Description

Display tester output type

All Tester Setting

Max Retest To set the maximum retest frequency
Max Continuous Reject Bin To set the maximum continuous tester reject bin

Mi20 Machine User Manual 112

 Max Continuous Good Bin To set the maximum continuous tester good bin
Tester Time Out To set the time for tester time out
Delay SOT To set the delay before Start Of Test in millisecond

4.4.6 De-taper Setting

New Device No. Setting Wizard – Detaper Setting

De-taper Setting
Continuous Empty To Detect Current
To set the De-taper continuous empty before end reel
Input Reel Ending
De-taper Off Button To turn on/off De-taper module

Mi20 Machine User Manual 113

 4.4.7 Tray Setting

New Device No. Setting Wizard – Tray Setting

Type Selection
To select output tray type

Tray Setting
Num. of Column To set the number of output tray column
Num. of Row To set the number of output tray row
X-Axis Pocket Pitch To set the output tray X-axis pocket pitch
Y-Axis Pocket Pitch To set the output tray Y-axis pocket pitch
Output Orientation To select the output tray bonding orientation
Output Tray Off Button To turn on/off output tray module

Mi20 Machine User Manual 114

 4.4.8 Bin Setting

New Device No. Setting Wizard – Bin Setting

Input Map Bin Setting

Add Button Click to add new input wafer bin
Delete Click to delete the selected wafer bin
Display the wafer bin

Mi20 Machine User Manual 115

 4.4.9 Tower Light Setting

New Device No. Setting Wizard – Tower Light Setting

Tower Light Setting

Set the sound, colour and blinking of the tower light when machine
Machine Running
is running
Set the sound, colour and blinking of the tower light when machine
Machine Homing
is homing
Set the sound, colour and blinking of the tower light when machine
Machine Stop by user or Standby Mode
is stop by user or standby mode
Set the sound, colour and blinking of the tower light when machine
Machine Under Setup Mode
is under setup mode
Set the sound, colour and blinking of the tower light when machine
Machine Stop by Fault (Alarm or Message)
is stop by fault
Set the sound, colour and blinking of the tower light when there is
Component Life Time Warning
component life time warning

Mi20 Machine User Manual 116

4.5 Teaching Procedure

4.5.1 Machine Teach Point Interface

2
1

1 1
4 2
3
5
4
1
1
1
6
0

7 9
8

1
3

General Teach Points Instruction

1. User logs in as Technician or Engineer.
2. Click Teach Point (1) button at Main Menu toolbar. Teach Point Dialog (2) will be displayed.
3. Select required Module (3) for teaching. (Refer to Table of axis for selection)
4. Select required Axis (4) for teaching. (Refer to Table of axis for selection)
5. Click Home motor (5) before doing any teaching.
6. Select Position (6) of the specific module and axis for teaching. (Refer to Table of Teach Position for
selection)
7. Move the axis to position using suitable controls (Move Relative in specified unit or pulses or Move
Absolute in specified unit or pulses (7) or Jog buttons (8)).
8. Click Apply Teach Point (9) button to save the position.
9. Click Go (10) button to verify the position after teaching.

Mi20 Machine User Manual 117

 10. Click On/Off button at Motion Control (14) to switch on/off the motor for selected module and axis.
11. Drag scroll bar at Motion Speed Control (11) to change speed of selected axis.
12. Shortcut to trigger Input Frame Transfer Clamper Open/ Close (12).

Other Functions

1. Use the on/off button at Motion Control to on/off the motor (14) for specified module and axis.
2. Scroll bar (11) to change speed of selected axis motor.
3. Shortcut to set Input Pusher Lifter up or down (12).

Table of Axis
Module Axis
Input Frame Table X-Axis
Input Frame Table Y-Axis
Input Frame Table Expander
Pepper Pot
Input Input Frame Transfer
Input Elevator
Ejector
Input Pusher
Flipper
Flipper Flipper Pusher
Tape & Reel X-Axis
Tape & Reel Y-Axis
Tape & Reel Tape & Reel Pusher
Tape & Reel Seal Motor
Tape & Reel 2 X-Axis
Tape & Reel 2 Y-Axis
Tape & Reel 2 Tape & Reel 2 Pusher
Tape & Reel 2 Seal Motor
Tray X-Axis
Tray Y-Axis
Tray
Tray Pusher
5S Vision Pusher 5S Vision Pusher
ACSAS ACSAS Pusher
TACSAS TACSAS Pusher
Test Site 1 X-Axis
Test Site 1 Test Site 1 Y-Axis
Test Site 1 Pusher
Test Site 2 X-Axis
Test Site 2 Test Site 2 Y-Axis
Test Site 2 Pusher

Mi20 Machine User Manual 118

 Table of Points to be Teach
Point Name Description
uFLPPickPos Flipper at pick position
uEJTStandbyPos Ejector at standby position
uEJTDownPos Ejector at down position
uFPPUpPos Flipper pusher at up position
uFPPTouchingPos Flipper pusher at touching position
uIPPUpPos Input pusher at up position
uIPPTouchingPos Input pusher at touching position
uTNRPPUpPos Tape & Reel A pusher at up position
uTNRPPTouchingPos Tape & Reel A pusher at touching position
uTNRPP2UpPos Tape & Reel B pusher at up position
uTNRPP2TouchingPos Tape & Reel B at touching position
uVision5sPPUpPos 5S vision pusher at up position
uVision5sPPTouchingPos 5S vision at touching position
uCZPPUpPos ACSAS pusher at up position
uCZPPTouchingPos ACASA pusher at touching position
uTACSASPPUpPos TACSAS pusher at up position
uTACSASPPTouchingPos TACSAS pusher at touching position
uTS1PPUpPos Test Site 1 pusher at up position
uTS1PPTouchingPos Test Site 1 pusher at touching position
uTS1XPos Test Site 1 X-axis at center position
uTS1YPos Test Site 1 Y-axis at center position
uTS2PPUpPos Test Site 2 pusher at up position
uTS2PPTouchingPos Test Site 2 pusher at touching position
uTS2XPos Test Site 2 X-axis at center position
uTS2YPos Test Site 2 Y-axis at center position
uIFTBar1FirstDieXPos Input frame table X-axis at first unit position
uIFTBar2FirstDieXPos Input frame table X-axis at first unit position
uIFTCenterXPos Input frame table X-axis at center position
uIFTLoadUnloadXPos Input frame table X-axis at load/unload position
uIFTBar1FirstDieYPos Input frame table Y-axis at first unit position
uIFTBar2FirstDieYPos Input frame table Y-axis at first unit position
uIFTCenterYPos Input frame table Y-axis at center position
uIFTLoadUnloadYPos Input frame table Y-axis at load/unload position
uIFTCenterRPos Input frame table rotation at center position
uIFTExpanderUpPos Input frame expander at up position
uIFTExpanderTouchingPos Input frame expander at touching position
uEPPStandbyPos Pepper pot at standby position
uEPPDownPos Pepper pot at down position
uIFTrIEStandbyPos Input frame transfer at input elevator standby position
uIFTrLoadUnloadPos Input frame transfer at load/unload position
uIFTrInsert8InchFramePos Input frame transfer at insert 8 Inches frame position
uIFTrInsert8InchFrameSTBPos Input frame transfer at insert 8 Inches frame standby position
uIFTrInsert12InchFramePos Input frame transfer at insert 12 Inches frame position
uIFTrInsert12InchFrameSTBPos Input frame transfer at insert 12 Inches frame standby position

Mi20 Machine User Manual 119

 uIFTrInsert17InchFramePos Input frame transfer at insert 17 Inches frame position
uIFTrInsert17InchFrameSTBPos Input frame transfer at insert 17 Inches frame standby position
uIELoad8InchFrameFirstSlotPos Input elevator at load 8 inches frame first slot position
uIEUnload8InchFirstSlotPos Input elevator at unload 8 inches frame first slot position
uIELoad12InchFrameFirstSlotPos Input elevator at load 12 inches frame first slot position
uIEUnload12InchFirstSlotPos Input elevator at unload 12 inches frame first slot position
uIELoad17InchFrameFirstSlotPos Input elevator at load 17 inches frame first slot position
uIEUnload17InchFirstSlotPos Input elevator at unload 17 inches frame first slot position
uTNRCenterXPos Tape & Reel A X-axis at center position
uTNRStandByXPos Tape & Reel A X-axis at standby position
uTNRAutoCleanXPos Tape & Reel A X-axis at auto clean position
uTNRCenterYPos Tape & Reel A Y-axis at center position
uTNRStandByYPos Tape & Reel A Y-axis at standby position
uTNRAutoCleanYPos Tape & Reel A Y-axis at auto clean position
uTNRSLBlockUpPos Tape & Reel A seal block at up position
uTNRSLMotorUpPos Tape & Reel A seal block at motor up position
uTNRSLTouchingPos Tape & Reel A seal block at touching position
uTNRCenterXPos2 Tape & Reel B X-axis at center position
uTNRStandByXPos2 Tape & Reel B X-axis at standby position
uTNRAutoCleanXPos2 Tape & Reel B X-axis at auto clean position
uTNRCenterYPos2 Tape & Reel B Y-axis at center position
uTNRStandByYPos2 Tape & Reel B Y-axis at standby position
uTNRAutoCleanYPos2 Tape & Reel B Y-axis at auto clean position
uTNR2SLBlockUpPos Tape & Reel B seal block at up position
uTNR2SLMotorUpPos Tape & Reel B seal block at motor up position
uTNR2SLTouchingPos Tape & Reel B seal block at touching position
uTrayFirstXPos Tray X-axis at first pocket position
uTrayStandbyXPos Tray X-axis at standby position
uTrayFirstYPos Tray Y-axis at first pocket position
uTrayStandbyYPos Tray Y-axis at standby position
uTrayPPWafflePackTouchingPos Tray pusher at touching waffle pack position
uTrayPPGelPackTouchingPos Tray pusher at touching gel pack position
uTrayPPUpPos Tray pusher at up position
uCanisterLoadUnloadPos Canister at load/unload position

Mi20 Machine User Manual 120

 Table of Points that only can be verified

Point Name Description

uEJTUpPos Ejector at up position
uEJTEGearPos Ejector at EGear position
uFPPEGearPos Flipper pusher at EGear position
uFPPSoftLandPos Flipper pusher at soft landing position
uFPPDownPos Flipper pusher at down position
uIPPDownPos Input pusher at down position
uIPPEGearPos Input pusher at EGear position
uIPPSoftLandPos Input pusher at soft landing position
uTNRPPPickPos Tape & Reel A at picking position
uTNRPPDownPos Tape & Reel A at down position
uTNRPPSoftLandPos Tape & Reel A at soft landing position
uTNRPP2PickPos Tape & Reel B at picking position
uTNRPP2SoftLandPos Tape & Reel B at down position
uTNRPP2DownPos Tape & Reel B at soft landing position
uVision5sPPDownPos 5S vision pusher at down position
uCZPPDownPos ACSAS pusher at down position
uTACSASPPDownPos TACSAS pusher at down position
uTS1PPDownPos Test Site 1 pusher at down position
uTS1PPSoftLandPos Test Site 1 pusher at soft landing position
uTS2PPDownPos Test Site 2 pusher at down position
uTS2PPSoftLandPos Test Site 2 pusher at soft landing position
uIFTExpanderDownPos Input frame expander at down position
uEPPUpPos Pepper pot at up position
uTNRSLMotorDownPos Tape & Reel A seal motor at down position
uTNR2SLMotorDownPos Tape & Reel B seal motor at down position
uTrayPPDownPos Tray pusher at down position
uTrayPPSoftLandPos Tray pusher at soft landing position

Mi20 Machine User Manual 121

 1

2
4

1. Click Teach Point button at the main menu toolbar.

2. Click General Position (1) tab.
3. Select Input from the Module (2) drop-down list.
4. Select Input Elevator from the Axis (3) drop-down list.
5. Click Home Motor (4) button and wait for Homing done.

6. Select “uIELoadFirstSlotPos” from Position Name (5) drop-down list.

Mi20 Machine User Manual 122

 7
6

7. Select Input Frame from the Axis (6) drop-down list.

8. Click Off Motor (7) button.

9. Jog (8) Input Elevator moving upwards or downwards.

10. Manually pull Input Frame Transfer reaching to wafer frame.

Mi20 Machine User Manual 123

 11. Input Elevator Load First Slot Position is where 0.3mm gap between Input Frame Transfer bottom
gripper surface and wafer frame. Use 0.3mm feeler gauge to measure the gap. Repeat Step (9) and (10)
to obtain 0.30mm gap.

Input Frame Transfer

bottom gripper

0.3mm feeler gauge

Wafer Frame
0.3mm gap between wafer frame
bottom surface and Input Frame
Transfer bottom gripper

10

11

12. Click Apply Teach Point (9) button and Yes (10) button to save the teaching.

Mi20 Machine User Manual 124

 13. Click Close (11) button and exit Teach Point mode after done.

Remark: Input Elevator Load First Slot Position teaching point is divided into 8”, 12” and 17” Load
First Slot Position, depending on cassette conversion.

4.5.2 Input Frame Table Load/Unload Position Teaching

1. Click Teach Point button at main menu toolbar.

2. Click General Position (1) tab.
3. Select Input from the Module (2) drop-down list.
4. Select Input Frame Table X-Axis from the Axis (3) drop-down list.
5. Click Home Motor (4) button and wait for Homing done.

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 5

6. Select “uIFTLoadUnloadXPos” from Position Name (5) drop-down list.

6
7

7. Jog (6) Input Frame Table moving in X-axis until right limit sensor is cut-off. A warning message (7) will
prompt out when right limit sensor is cut-off. Click Ok button to close the warning message.

Note: Motion speed of axis can be controlled by dragging scroll bar at Motion Speed Control. It is advised that
motion speed is slowed down before reaching limit sensor to avoid any overrun.

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 9
8

8. Key in-2000umin the Relative (8) box.

9. Click Move Relative (9) button and wait for motion done.

11

10

10. Click Apply Teach Point (10) button and Yes (11) button to save the teaching.
11. Click Home Motor button.

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 12. Select “uIFTLoadUnloadXPos” from the drop-down list of Position Name.
13. Click Go button to verify position after teaching.

13

12

14. Select Input Frame Table Y-Axisfrom the Axis (12) drop-down list.
15. Click Home Motor (13) button and wait for Homing done.

14

16
15

16. Select “uIFTLoadUnloadYPos” from Position Name (14) drop-down list.

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 17. Jog (15) Input Frame Table moving in Y-axis until forward limit sensor is cut-off. A warning message (16)
will prompt out when forward limit sensor is cut-off. Click Ok button to close the warning message.

Note: Motion speed of axis can be controlled by dragging scroll bar at Motion Speed Control. It is advised that motion
speed is slowed down before reaching limit sensor to avoid any overrun.

17 18

18. Key in 2000umin the Relative (17) box.

19. Click Move Relative (18) button and wait for motion done.

20

19

21

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 20. Click Apply Teach Point (19) button and Yes (20) button to save the teaching.
21. Click Home Motor button.
22. Select “uIFTLoadUnloadYPos” from the drop-down list of Position Name.
23. Click Go button to verify position after teaching.
24. Click Close (21) button and exit Teach Point mode after done.

4.5.3 Input Frame Table Expander Touching Position Teaching

3
4

1. Click General Position (1) tab.

2. Select Input from the Module (2) drop-down list.
3. Select Input Frame Table Expander from the Axis (3) drop-down list.
4. Click Home Motor (4) button and wait for homing done.
5. Select “uIFTExpanderTouchingPos” from Position Name (5) drop-down list.

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 6 7

6. Key in10um at Relative (6) box.

7. Click Move Relative (7) button and wait for motion done.
8. Repeat Step (11) and (12) until sensor X107 (IFT Frame Clamper down Sensor) is switched ON (8)
and Input Frame Table Clamper is coplanar to Input Frame Table Expander.

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 Input Frame Table Input Frame Table
Expander Clamper is coplanar to
Input Frame Table
Expander

Input Frame Table

Clamper

1
0

1
1

9. Click Apply Teach Point (9) button and Yes (10) button to save the teaching.
10. Click Home Motor button.
11. Select “uIFTExpanderTouchingPos” from the drop-down list of Position Name.
12. Click Go button to verify the position after teaching.
13. Click Close (11) button and exit Teach Point mode after done.

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 4.5.4 Input Frame Transfer IE Stand-By Position Teaching

1. Click Teach Point button at the main menu toolbar.

2. Click General Position (1) tab.
3. Select Input from the Module (2) drop-down list.
4. Select Input Frame Transfer from the Axis (3) drop-down list.
5. Click Home Motor (4) button and wait for Homing done.

6. Select “uIFTrIEStandbyPos” from Position Name (5) drop-down list.

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 7
6

7. Jog (6) Input Frame Transfer moving until forward limit sensor is cut-off. A warning message (7) will
prompt out when forward limit sensor is cut-off. Click Ok button to close the warning message.

Note: Motion speed of axis can be controlled by dragging scroll bar at Motion Speed Control. It is advised
that motion speed is slowed down before reaching limit sensor to avoid any overrun.

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 8
1
0

1
1
8. Key in-30000um in the Relative (8) box.
9. Click Move Relative button and wait for motion done.
10. Click Apply Teach Point (9) button and Yes (10) button to save the teaching.
11. Click Home Motor button.
12. Select “uIFTrIEStandbyPos” from the drop-down list of Position Name.
13. Click Go button to verify the position after teaching.
14. Click Close (11) button and exit Teach Point mode after done.

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 4.5.5 Input Frame Transfer Load/ Unload Position Teaching

1. Click Teach Point button at the main menu toolbar.

2. Click General Position (1) tab.
3. Select Input from the Module (2) drop-down list.
4. Select Input Frame Transfer from the Axis (3) drop-down list.
5. Click Home Motor (4) button and wait for Homing done.

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 5

6. Select “uIFTrLoadUnloadPos” from Position Name (5) drop-down list.

7. Jog (6) Input Frame Transfer moving forwards until dowel pins of gripper touching to wafer frame edge.

Input Frame Transfer gripper

dowel pins touching to wafer
frame within 1st slot of
cassette.

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 8

8. Click Apply Teach Point (7) button and Yes (8) button to save the teaching.
9. Click Home Motor button.
10. Select “uIFTrLoadUnloadPos” from the drop-down list of Position Name.
11. Click Go button to verify the position after teaching.
12. Click Close (9) button and exit Teach Point mode after done.

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 4.5.6 Input Frame Transfer Insert Frame Position Teaching

1. Click Teach Point button at the main menu toolbar.

2. Click Others Functionality (1) tab.
3. Click IFT-XY Motor Homing (2) button.

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 4. Click IFT-XY Move Load/Unload (3) button.

5. Click Input Frame Table Up (4) button.

6
8

6. Click General Position (5) tab.

7. Select Input from the Module (6) drop-down list.

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 8. Select Input Elevator from the Axis (7) drop-down list.
9. Click Home Motor (8) button and wait for Homing done.

10
9

10. Select “uIELoadFirstSlotPos” from Position Name (9) drop-down list.

11. Click Go (10) button and wait for motion done.

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 14
12
11

15

13

12. Select Input Frame Transfer from the Axis (11) drop-down list.
13. Click Home Motor (12) button and wait for Homing done.
14. Select “uIFTrLoadUnloadPos” from the drop-down list of Position Name (13).
15. Click Open Transfer Clamper (14) button.
16. Click Go (15) button and wait for motion done.

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 17

18

16

17. Select “uIFTrInsertFramePos” from Position Name (16) drop-down list.

18. Click Close Transfer Clamper (17) button.
19. Jog (18) Input Frame Transfer moving backwards so that wafer frame transfers from cassette and notch
of wafer frame touching to guide pin at Input Frame Table.

Mi20 Machine User Manual 143

 Gap exists
between the
frame and the
Input Frame
Table guide
pins.

Wafer frame is fully guided by Wafer frame is not fully guided

two guide pins of Input Frame by two guide pins of Input
Table. Frame Table.

CORRECT WRONG

Mi20 Machine User Manual 144

 20

19

21

20. Click Apply Teach Point (19) button and Yes (20) button to save the teaching.
21. Click Close (21) button and exit Teach Point mode after done.

Remark: Input Frame Transfer Insert Frame Position teaching point is divided into 8”, 12” and 17”,
depending on wafer frame conversion.

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 4.5.7 Input Frame Transfer Insert Frame Stand-By Position Teaching

2
3 4

5
1

1. Click Teach Point button at the main menu toolbar.

2. Click General Position (1) tab.
3. Select Input from the Module (2) drop-down list.
4. Select Input Frame Transfer from the Axis (3) drop-down list.
5. Click Home Motor (4) button and wait for Homing done.
6. Select “uIFTrInsertFrameSTBPos” from Position Name (5) drop-down list.

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 6
1

7
1

7. Jog (6) Input Frame Transfer moving until backward limit sensor is cut-off. A warning message (7)
will prompt out when backward limit sensor is cut-off. Click Ok button to close the warning message.

Note: Motion speed of axis can be controlled by dragging scroll bar at Motion Speed Control. It is advised
that motion speed is slowed down before reaching limit sensor to avoid any overrun.

8 9
1 1

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 8. Key in 2000um in the Relative (8) box.
9. Click Move Relative (9) button and wait for motion done.

11

10

12

10. Click Apply Teach Point (10) button and Yes (11) button to save the teaching.
11. Click Home Motor button.
12. Select “uIFTrInsertFrameSTBPos” from the drop-down list of Position Name.
13. Click Go button to verify the position after teaching.
14. Click Close (12) button and exit Teach Point mode after done.

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 4.5.8 Pepper Pot Standby Position Teaching

1. Click Teach Point button at the main menu toolbar.

2. Click Others Functionality (1) tab.
3. Click IFT-XY Motor Homing (2) button.

4. Click IFT-XY Move Center (3) button.

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 5

7
8

5. Click General Position (5) tab.

6. Select Input from the Module (6) drop-down list.
7. Select Pepper Pot from the Axis (7) drop-down list.
8. Click Home Motor (8) button and wait for homing done.
9. Select “uEPPStandbyPos” from Position Name (9) drop-down list.

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 1 1
0 1

10. Key in10um at Relative (10) box.

11. Click Move Relative (11) button and wait for motion done.
12. Repeat Step (11) and (12) until pepper pot surface is coplanar to Input Frame Table Expander.

Pepper Pot
Pepper pot surface is
coplanar to Input Frame
Table Expander

Input Frame Table

Expander

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 1
3

1
2

1
4

13. Click Apply Teach Point (12) button and Yes (13) button to save the teaching.
14. Click Home Motor button.
15. Select “uEPPStandbyPos” from the drop-down list of Position Name.
16. Click Go button to verify the position after teaching.
17. Click Close (14) button and exit Teach Point mode after done.

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 4.5.9 Ejector Pin Standby Position Teaching

1. Click Teach Point button at the main menu toolbar.

2. Click Others Functionality (1) tab.
3. Click IFT-XY Motor Homing (2) button.

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 4. Click IFT-XY Move Center (3) button.
5. Click Pepper Pot Up (4) button.

6
8

6. Click General Position (5) tab.

7. Select Input from the Module (6) drop-down list.
8. Select Ejector from the Axis (7) drop-down list.
9. Click Home Motor (8) button and wait for homing done.

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 9

10. Select “uEJTStandbyPos” from Position Name (9) drop-down list.

1 1
0 1

11. Key in10um at Relative (10) box.

12. Click Move Relative (11) button and wait for motion done.
13. Repeat Step (11) and (12) until ejector pin touches to pepper pot surface.

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 1
3

1
2

1
4

14. Click Apply Teach Point (12) button and Yes (13) button to save the teaching.
15. Click Home Motor button.
16. Select “uEJTStandbyPos” from the drop-down list of Position Name.
17. Click Go button to verify the position after teaching.
18. Click Close (14) button and exit Teach Point mode after done.

4.5.10 Input Pusher Touching Position Teaching

1. Click Manual (1) at the main menu toolbar.

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 2

2. Double click at Turret (2).

3. Select Turret Home Motor (3) and click Start (4) button. Wait for turret homing done.

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 5

7 8

4. Double click at Flipper (5).

5. Select Motor Home (6) and click Start (7) button. Wait for flipper homing done.
6. Click Close (8) button to exit Manual.

1
0
1
2

1
1

7. Click Teach Point menu button at the main menu toolbar.

8. Click General Position (9) tab.

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 9. Select Input from the Module (10) drop-down list.
10. Select Input Pusher from the Axis (11) drop-down list.
11. Click Home Motor (12) button and wait for homing done.

1
3

12. Select “uIPPTouchingPos” from Position Name (13) drop-down list.

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 1 1
4 5

13. Key in 10um at Relative (14) box.

14. Click Move Relative (15) button and wait for motion done.
15. Repeat Step (13) and (14) until pick up head tip touches to flipper collet tip.

Pick-up
Head Tip

No gap between pick-

up Head tip and
flipper collet tip

Flipper Head

Image from Setup Camera

Mi20 Machine User Manual 160

 1
7

1
6

1
8

16. Click Apply Teach Point (16) button and Yes (17) button to save the teaching.
17. Click Home Motor button.
18. Select “uIPPTouchingPos” from the drop-down list of Position Name.
19. Click Go button to verify the position after teaching.
20. ‘Click Close (18) button and exit Teach Point mode after done.

4.5.11 Tape & Reel Pusher Touching Position Teaching

1. Click Manual (1) at the main menu toolbar

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 2

2. Double click at Turret (2).

3. Select Turret Home Motor (3) and click Start (4) button. Wait for turret homing done

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 5

4. Click Teach Point menu button at the main menu toolbar.

5. Click General Position (5) tab.
6. Select Tape & Reel from the Module (6) drop-down list.
7. Select Tape & Reel Pusher from the Axis (7) drop-down list.
8. Click Home Motor (8) button and wait for homing done

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 9. Select “uTNRPPTouchingPos” from Position Name (9) drop-down list.

1 1
0 1

10. Key in10um at Relative (10) box

11. Click Move Relative (11) button and wait for motion done.
12. Repeat Step (10) and (11) until pick up head tip touches to carrier tape surface.

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 1
3

1
2

1
4

13. Click Apply Teach Point (12) button and Yes (13) button to save the teaching.
14. Click Home Motor button.
15. Select “uTNRPPTouchingPos” from the drop-down list of Position Name.
16. Click Go button to verify the position after teaching.
17. Click Close (14) button and exit Teach Point mode after

4.5.12 ACSAS and TACSAS Pusher Touching Position Teaching

1. Click Manual (1) at the main menu toolbar.

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 2

2. Double click at Turret (2).

3. Select Turret Home Motor (3) and click Start (4) button. Wait for turret homing done.

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 5

4. Click Teach Point menu button at the main menu toolbar.

5. Click General Position (5) tab.
6. Select ACSAS from the Module (6) drop-down list.
7. Select ACSAS Pusher from the Axis (7) drop-down list.
8. Click Home Motor (8) button and wait for homing done
9. Select “uCZPPTouchingPos” from Position Name (9) drop-down list.

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 1 1
0 1

10. Key in 10um at Relative (10) box.

11. Click Move Relative (11) button and wait for motion done.
12. Repeat Step (10) and (11) until pick up head tip touches to ACSAS or TACSAS plate top surface.

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 1
3

1
2

1
4

13. Click Apply Teach Point (12) button and Yes (13) button to save the teaching.
14. Click Home Motor button.
15. Select “uCZPPTouchingPos” from the drop-down list of Position Name.
16. Click Go button to verify the position after teaching.
17. Click Close (14) button and exit Teach Point mode after done.

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 4.5.13 5S Vision Pusher Touching Position Teaching

1. Click Manual (1) at the main menu toolbar

2. Double click at Turret (2).

3. Select Turret Home Motor (3) and click Start (4) button. Wait for turret homing done.

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 5

4. Click Teach Point menu button at the main menu toolbar.

5. Click General Position (5) tab.
6. Select Vision 5S from the Module (6) drop-down list.
7. Select Vision 5S Pusher from the Axis (7) drop-down list.
8. Click Home Motor (8) button and wait for homing done

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 9. Select “uVision5sPPTouchingPos” from Position Name (9) drop-down list.

1 1
0 1

10. Key in 10um at Relative (10) box.

11. Click Move Relative (11) button and wait for motion done.
12. Repeat Step (10) and (11) until pick up head tip surface can be seen by Bump & Side Wall vision.

Pick-up Tip

Image from Bump & Side Wall Vision (5S Vision)

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 1
3
1
2

1
4

13. Click Apply Teach Point (12) button and Yes (13) button to save the teaching.
14. Click Home Motor button.
15. Select “uVision5sPPTouchingPos” from the drop-down list of Position Name.
16. Click Go button to verify the position after teaching.
17. Click Close (14) button and exit Teach Point mode after done.

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 4.5.14 Tape & Reel Move Center Position Teaching

4
3
1

1. Click Teach Point button at the main menu toolbar.

2. Click General Position (1) tab.
3. Select Tape & Reel from the Module (2) drop-down list.
4. Select Tape & Reel X-axis from the Axis (3) drop-down list.
5. Click Home Motor (4) button and wait for Homing done.

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 6. Select “uTNRCenterXPos” from Position Name (5) drop-down list.

6 7

7. Click Live (6) button at Pocket Position Vision.

8. Click Inspection (7) button. Record Offset X values displayed (8).

9 10

9. Key in Offset X value in the Relative (9) box.

10. Click Move Relative (10) button and wait for motion done.

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 12

11

11. Click Apply Teach Point (11) and Yes (12) button to save the teaching.

13 14

15

12. Select Tape & Reel Y-axis from the Axis (13) drop-down list.
13. Click Home Motor (14) button and wait for Homing done.
14. Select “uTNRCenterYPos” from Position Name (15) drop-down list.

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 18

16
17

15. Click Live (16) button at Pocket Position Vision.

16. Click Inspection (17) button. Record Offset Y values displayed (18).

19 20

17. Key in Offset Y value in the Relative (19) box.

18. Click Move Relative (20) button and wait for motion done.

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 22

21

23

19. Click Apply Teach Point (21) and Yes (22) button to save the teaching.
20. Click Close (23) button and exit Teach Point mode after done.

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 4.5.15 Input Table XYR Center Position

5 6
4

1. Click Teach Point button at the main menu toolbar.

2. Click Input Frame Table XYR Center Position (1) tab.
3. Insert a wafer frame to Input Frame Table manually.
4. Click Home Input Frame Table (2) button.
5. Click Input Frame Table Move Center (3) button.
6. Place a vision alignment jig on wafer tape surface.
7. Jog (4) Input Frame Table until marking of vision alignment jig is near to the Input Vision crosshair
center.
8. Learn the marking of vision alignment jig with Input Vision Application (Refer to Vision Alignment
Jig Marking Learning).
9. Click Align Centre XY (5) and Input Frame Table will rotate and move to new Centre XY position.
10. Adjust the vision alignment jig by hand to make sure the mark is near to the center of vision crosshair
before continue to verify new Input Frame Table Center Position.
11. Click Continue(6) and Input Frame Table will rotate for 3 times
12. Click Finish (7) to save the new Centre XY position.
13. Click Close (8) button and exit Teach Point.

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 Vision Alignment Jig Marking Learning

View of vision alignment jig

under Input Vision.

2 3

4
Input Vision Crosshair
Vision Alignment Jig
Cross Mark 5

1) Click Live button (1) of Input Vision.

2) Click Frame Center button (2).
3) Click Learn button (3).

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 Drag

4) Drag on the vision alignment jig cross mark to learn crosshair pattern.
5) Select the suitable transition type (4) for measurement the crosshair. The recommended transition is
“Bw” (Black to White)
6) Select the suitable transition choice (5) for measurement the crosshair. The recommended transition
choice is “Largest Amplitude”.
7) Select the suitable threshold (6) for measurement the crosshair. The recommended threshold is from 10
to 40.
8) Monitor the vision system to make sure the crosshair is properly matched. If the crosshair is not properly
measured, redo the Teach Input Frame Table X, Y, R Center Point Instruction step until the center point
is properly teach.)

Crosshair is properly matched

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 Crosshair is not properly matched

4.6 Maintenance Mode

Maintenance mode allow user to clean or change the pickup head tips and flipper collet during production. Stop
production running and click on Maintenance button.

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Click on Clean/Change Collet button or Change Ejector Pin.

Select on item that need to perform maintenance. Click Close and start production again.

Mi20 Machine User Manual 183

Handler allow user to command 5s Vision Pusher Up/Down and Turret Turn Half Index during maintenance. Click
Close when maintenance done. Click start to run production again.

Mi20 Machine User Manual 184

4.7 Common Error Troubleshooting
Below are the examples of common error troubleshooting, refer appendix 7.3 for alarm list, alarm cause ID and
troubleshooting guide solution.

Error Action
Reset alarm, move the frame into the input frame
1. Frame not present in input frame transfer
transfer and resume.
2. Input frame transfer jam Reset alarm, adjust the frame and resume.
3. Pocket position vision pocket image fail Reset alarm, learn pocket position vision image.
4. Input frame table rotation edge limit exceeded Reset alarm, try adjusting the frame and resuming.
5. Flipper vision continuous empty fail reach limit Reset alarm and resume.
6. Input vision not respond Reset alarm and resume.
7. Flipper vision empty unit detected Reset alarm and resume.
8.Input vision fail to adjust local area rotation Reset alarm and learn unit image.
Reset alarm, make sure all frames are inserting
9.Input Elevator Frame In Bracket Sensor Misalignment
properly into magazine and resume.
10. Input Vision Fail To Get Unit Pitching Reset alarm and resume.
11.Input Vision Not Respond Reset alarm and resume.
12.Pocket Position Vision Grabbing Time Out Reset alarm and resume.
13.Flipper Pickup Head 1 Low Yield Go to setting and reset flipper 1 yield counter.

Mi20 Machine User Manual 185

 4.8 IO
There total 16 module for input IO and output IO show in this portion, which provide the status of input IO and
output IO for troubleshooting.

Click I/O button, the following window page will be displayed.

Input / Output
Module Module selection
List Selection module input and output IO list
Group By Module To set IO list displayed by module
Group By Card To set IO list displayed by card number
Input and output is synchronize where either one will follow the other
Synchronize Input And Output
when module is select.
Show IO Diagnostic Selection To set for show IO Diagnostic

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 Input Output

Input IO is not triggered (blank) OFF output IO (blank)

Input IO is triggered (Green) ON output IO (Red)

4.8.1 De-taper IO

Click I/O button, the following page will be displayed when De-taper module is selected:

Mi20 Machine User Manual 187

 4.8.2 Ejector IO

Click I/O button, the following page will be displayed when Ejector module is selected:

Mi20 Machine User Manual 188

 4.8.3 Flipper IO

Click I/O button, the following page will be displayed when Flipper module is selected:

Mi20 Machine User Manual 189

 4.8.4 General IO

Click I/O button, the following page will be displayed when General module is selected:

Mi20 Machine User Manual 190

 4.8.5 Input Elevator IO

Click I/O button, the following page will be displayed when Input Elevator module is selected:

Mi20 Machine User Manual 191

 4.8.6 Input Frame Table IO

Click I/O button, the following page will be displayed when Input Frame Table module is
selected:

Mi20 Machine User Manual 192

 4.8.7 Input Frame Transfer IO

Click I/O button, the following page will be displayed when Input Frame Transfer module is
selected:

Mi20 Machine User Manual 193

 4.8.8 Ionizer IO

Click I/O button, the following page will be displayed when Ionizer module is selected:

Mi20 Machine User Manual 194

 4.8.9 Tape & Reel A IO

Click I/O button, the following page will be displayed when Tape & Reel A module is selected:

Mi20 Machine User Manual 195

 4.8.10 Tape & Reel B IO

Click I/O button, the following page will be displayed when Tape & Reel B module is selected:

Mi20 Machine User Manual 196

 4.8.11 Turret IO

Click I/O button, the following page will be displayed when Turret module is selected:

Mi20 Machine User Manual 197

 4.8.12 Vision IO

Click I/O button, the following page will be displayed when Vision module is selected:

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4.9 Manual Mode

Manual mode is used for troubleshooting or verification purposes. All modules can be manually trigger for motion.

To enter Manual Mode, need to exit the Auto Mode then click on Manual button on Main Toolbar. Module
tree will be displayed.

4.9.1 5S Vision

5S Vision Pusher Description

Off Servo Motor To command motor servo off
Motor Home To command 5S Vision pusher motor home
Motor Move Up To command 5S Vision pusher motor move to up position
Motor Move Down To command 5S Vision pusher motor move to down position
Motor Move Up-Down To command 5S Vision pusher motor move up-down continuously
Reset Driver & Off Motor To reset driver error and command motor servo off

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 4.9.2 ACSAS Pusher

ACSAS Pusher Description

Off Servo Motor To command motor servo off
Motor Home To command ACSAS pusher motor home
Motor Move Up To command ACSAS pusher motor move to up position
Motor Move Down To command ACSAS pusher motor move to down position
Motor Soft Landing To command ACSAS pusher motor move to soft land position
Motor Move Up-Down To command ACSAS pusher motor move up-down continuously
Reset Driver & Off Motor To reset driver error and command motor servo off

Mi20 Machine User Manual 200

 4.9.3 ACSAS XY Motor

ACSAS XY Motor Description

Motor Home To command ACSAS XY motor to home
Motor Perform Unit XY
To command ACSAS XY to perform unit centering
Alignment
Servo Off To command XY motor servo off
Servo On To command XY motor servo on
Reset Driver To reset driver error

Mi20 Machine User Manual 201

 4.9.4 De-taper

De-taper Description
Extend De-Taper Lifter Arm To Down
To set De-taper pusher extend
Position
Retract De-Taper Lifter Arm To Up
To set De-taper pusher retract
Position
De-taper Index Carrier Tape To index De-taper carrier tape
De-taper Index Carrier Tape
To index De-taper carrier tape continuously
Continuously

Mi20 Machine User Manual 202

 4.9.5 Ejector

Ejector Description
Off Servo Motor To command motor servo off
Ejector Motor Home To command ejector motor home
Ejector Needle Up To command ejector needle move to up position
Ejector Needle Down To command ejector needle move to down position
Ejector Needle Egearing To command ejector needle EGearing
Ejector Pepper Pot Motor Up To command pepper pot move to up position
Ejector Pepper Pot Motor Down To command pepper pot move to down position
Ejector Move Up-Down Continuously With To command ejector needle move up-down continuously with
Input Pusher flipper pusher
Reset Driver & Off Motor To reset driver and command motor servo off

Mi20 Machine User Manual 203

 4.9.6 Ejector Pepper Pot

Ejector Pepper Pot Description

Off Servo Motor To command pepper pot servo off
Ejector Pepper Pot Motor Home To command pepper pot motor home
Ejector Pepper Pot Motor Up To command pepper pot motor move to up position
Ejector Pepper Pot Motor Down To command pepper pot motor move to down position

Mi20 Machine User Manual 204

 4.9.7 Flipper

Flipper Description
Off Flipper Motor To command motor servo off
Flipper Motor Home To command flipper motor home
Flipper Motor Turn Half Cycle To command flipper motor to turn half cycle
Flipper Motor Turn 1 Cycle (90°) To command flipper motor turn 1 cycle
Flipper Motor Move Back Full Cycle To command flipper motor move back to full cycle
Flipper Motor Turn 4 Cycles (4 x 90°) To command flipper motor turn 4 cycles
Flipper Motor Continuously Turn To command flipper motor turn continuously
Reinitialize Flipper Motor To initialize flipper motor
Reset Driver & Off Motor To reset driver and command motor servo off

Mi20 Machine User Manual 205

 4.9.8 Flipper Pusher

Flipper Pusher Description

Off Servo Motor To command motor servo off
Motor Home To command flipper pusher home
Motor Move Up To command flipper pusher motor move to up position
Motor Move Down To command flipper pusher motor move to down position
Motor Soft Landing To command flipper pusher motor move to soft land position
Motor Move Up-Down Continuously To command flipper pusher motor move up-down continuously
Reset Driver & Off Motor To reset driver error and command motor servo off

Mi20 Machine User Manual 206

 4.9.9 Input Elevator

Input Elevator Description

Off Servo Motor To command motor servo off
Motor Home To command input elevator motor home
To command input elevator motor index to next load slot from
Motor Index to next Load Slot
current slot
Lock Magazine To lock magazine
Unlock Magazine To unlock magazine
Motor Move Load/Unload Slot 1 To command motor move load/unload slot 1

Mi20 Machine User Manual 207

 4.9.10 Input Frame Expander

Input Frame Expander Description

Free Input Frame Expander Motor To command motor servo off
Input Frame Expander Motor Home To command input frame expander home
Input Frame Expander Motor Move Up To command input frame expander motor move to up position
Input Frame Expander Motor Move Down To command input frame expander motor move to down position

Mi20 Machine User Manual 208

 4.9.11 Input Frame Table

Input Frame Table Description

Off XY Servo Motor To command XY motor servo off
XYR Motor Home To command XY, rotation home
XYR Motor Move Center To command XY, rotation axis move to center position
XYR Motor Move Load/Unload To command XY, rotation axis move to load/unload position
Frame Rotation Motor Home To command input frame table rotation home
Frame Rotation Motor Move To command input frame table rotation move to load/unload
Load/Unload position
Frame Rotation Motor Index 0° To command input frame table rotation move to 0°
Frame Rotation Motor Index 90° To command input frame table rotation move 90°
Frame Rotation Motor Index 180° To command input frame table rotation move 180°
Frame Rotation Motor Index -90°/270° To command input frame table rotation move 90°/270°
Set Input Frame Table Clamper Down To command input frame expander move to down position
Set Input Frame Table Clamper Up To command input frame expander move to up position
Turn On Mylar Tape Heat Blower To turn on mylar tape heat blower
Turn Off Mylar Tape Heat Blower To turn off mylar tape heat blower
Open Barcode Scanner Cover To command barcode scanner cover to open
Close Barcode Scanner Cover To command barcode scanner covert to close

Mi20 Machine User Manual 209

 4.9.12 Input Frame Transfer

Input Frame Transfer Description

Off Servo Motor To command motor servo off
Motor Home To command input frame transfer home
Motor Move Load/Unload To command input frame transfer motor move to load/unload position
To command input frame transfer motor move to input elevator standby
Motor Move IE Standby
position
Motor Move Insert Frame To command input frame transfer motor move to insert frame position
Motor Move Insert Standby To command input frame transfer motor move to insert standby position
Open Transfer Clamper To command input frame transfer clamper to open
Close Transfer Clamper To command input frame transfer clamper to close
Motor Continuously Index All
To command input frame transfer move to all position continuously
Positions

Mi20 Machine User Manual 210

 4.9.13 Input Pusher

Input Pusher Description

Off Servo Motor To command motor servo off
Motor Home To command input pusher home
Motor Move Up To command input pusher motor move to up position
Motor Move Down To command input pusher motor move to down position
Motor Soft Landing To command input pusher motor move to soft land position
Motor Move Up-Down Continuously To command input pusher motor move up-down continuously
Reset Driver & Off Motor To reset driver error and command motor servo off

Mi20 Machine User Manual 211

 4.9.14 Send Start of Test

Send Start Of Test Description

Input Vision To command input wafer vision to snap
To command input wafer vision to snap and input frame table move XY
Input Vision & Offset
offset
To command input wafer vision to snap and input frame rotation to move
Input Vision & Offset Rotation
offset
Input vision & Offset Continuously To command input wafer vision to snap and input frame table move XY
Index offset continuously
Bump & Side Wall Vision To command bump & side wall vision to snap
Pocket position Vision To command pocket position vision to snap
In Pocket Vision To command in pocket A vision to snap
Post-Seal Vision To command post-seal A vision to snap
Flipper Vision To command flipper A vision to snap
Pocket Position #2 Vision To command pocket position B vision to snap
In Pocket #2 Vision To command in pocket B vision to snap
Post-Seal #2 Vision To command post seal B vision to snap
Bump Position Vision To command bump position vision to snap
Test Socket 1 Vision To command test socket 1 vision to snap
Test Socket 2 Vision To command test socket 2 vision to snap

Mi20 Machine User Manual 212

 4.9.15 TACSAS Pusher

TACSAS Pusher Description

Off Servo Motor To command motor servo off
Motor Home To command TACSAS pusher home
Motor Move Up To command TACSAS pusher motor move to up position
Motor Move Down To command TACSAS pusher motor move to down position
Motor Soft Landing To command TACSAS pusher motor move to soft land position
Motor Move Up-Down Continuously To command TACSAS pusher motor move up-down continuously
Reset Driver & Off Motor To reset driver error and command motor servo off

Mi20 Machine User Manual 213

 4.9.16 TACSAS XY Motor

TACSAS XY Motor Description

Motor Home To command TACSAS XY home
Motor Perform Unit XY Alignment To command TACSAS XY to perform unit centering
Servo Off To command motor XY servo off
Servo On To command motor XY servo on
Reset Driver To reset driver error

Mi20 Machine User Manual 214

 4.9.17 Tape & Reel Module A

Tape & Reel Module A Description

Set Seal Temperature Controller On To turn on seal heater
Set Seal Temperature Controller Off To turn off seal heater
Extend External Cleanliness Arm
To extend external cleanliness arm
Cylinder
Retract External Cleanliness Arm
To retract external cleanliness arm
Cylinder
Extend Tape Winder Arm To extend tape winder arm
Retract Tape Winder Arm To retract tape winder arm
Perform Track Knock To perform track knock

Mi20 Machine User Manual 215

 4.9.18 Tape & Reel Module B

Tape & Reel Module B Description

Set Seal Temperature Controller On To turn on seal heater
Set Seal Temperature Controller Off To turn off seal heater
Extend External Cleanliness Arm
To extend external cleanliness arm
Cylinder
Retract External Cleanliness Arm
To retract external cleanliness arm
Cylinder
Extend Tape Winder Arm To extend tape winder arm
Retract Tape Winder Arm To retract tape winder arm
Perform Track Knock To perform track knock

Mi20 Machine User Manual 216

 4.9.19 Tape & Reel Pusher A

Tape & Reel Pusher A Description

Off Servo Motor To command motor servo off
Motor Home To command tape & reel A pusher home
Motor Move Up To command tape & reel A pusher motor move to up position
Motor Move Down To command tape & reel A pusher motor move to down position
Motor Soft Landing To command tape & reel A pusher motor move to soft land position
Motor Move Up-Down Continuously To command tape & reel A pusher motor move up-down continuously
Pusher Purge Unit Testing To perform unit purging testing
Reset Driver & Off Motor To reset driver error and command motor servo off

Mi20 Machine User Manual 217

 4.9.20 Tape & Reel Pusher B

Tape & Reel Pusher B Description

Off Servo Motor To command motor servo off
Motor Home To command tape & reel B pusher home
Motor Move Up To command tape & reel B pusher motor move to up position
Motor Move Down To command tape & reel B pusher motor move to down position
Motor Soft Landing To command tape & reel B pusher motor move to soft land position
Motor Move Up-Down Continuously To command tape & reel B pusher motor move up-down continuously
Pusher Purge Unit Testing To perform unit purging testing
Reset Driver & Off Motor To reset driver error and command motor servo off

Mi20 Machine User Manual 218

 4.9.21 Tape & Reel XY Table A

Tape & Reel XY Table A Description

Off Tape & Reel XY Servo Motor To command XY servo off
Tape & Reel XY Motor Home To command tape & reel XY home
Tape & Reel XY Motor Move Center To command tape & reel XY move to center position

Mi20 Machine User Manual 219

 4.9.22 Tape & Reel XY Table B

Tape & Reel XY Table B Description

Off Tape & Reel XY #2 Servo Motor To command XY servo off
Tape & Reel XY #2 Motor Home To command tape & reel XY home
Tape & Reel XY #2 Motor Move
To command tape & reel XY move to center position
Center

Mi20 Machine User Manual 220

 4.9.23 Tape Seal & Index Motor A

Tape Seal & Index Motor A Description

Seal Motor Jog To command seal motor to jog
Index 2 mm Tape Pocket Pitch To command index motor to index 2 mm
Index 4 mm Tape Pocket Pitch To command index motor to index 4 mm
Index 8 mm Tape Pocket Pitch To command index motor to index 8 mm
Index 12 mm Tape Pocket Pitch To command index motor to index 12 mm
Seal Motor Home To command seal motor home
Seal Motor Up To command seal motor move to up position
Seal Motor Down To command seal motor move to down position
Seal Motor Down-Home To command seal motor move to down/home position
Seal Block Up To command seal block move to up position
Seal Block Down To command seal block move to down position
Seal Motor Run 1 Cycle To command seal motor move 1 cycle
Enable Tape Index Motor To command index motor servo on
Disable Tape Index Motor To command index motor servo off
Enable Tape Seal Motor To command seal motor servo on
Disable Tape Seal Motor To command seal motor servo off
Enable Tape Index Motor without
To command index motor servo on without move to last saved position
move to last position

Mi20 Machine User Manual 221

 4.9.24 Tape Seal & Index Motor B

Tape Seal & Index Motor B Description

Seal Motor Jog To command seal motor to jog
Index 2 mm Tape Pocket Pitch To command index motor to index 2 mm
Index 4 mm Tape Pocket Pitch To command index motor to index 4 mm
Index 8 mm Tape Pocket Pitch To command index motor to index 8 mm
Index 12 mm Tape Pocket Pitch To command index motor to index 12 mm
Seal Motor Home To command seal motor home
Seal Motor Up To command seal motor move to up position
Seal Motor Down To command seal motor move to down position
Seal Motor Down-Home To command seal motor move to down/home position
Seal Block Up To command seal block move to up position
Seal Block Down To command seal block move to down position
Seal Motor Run 1 Cycle To command seal motor move 1 cycle
Enable Tape Index Motor To command index motor servo on
Disable Tape Index Motor To command index motor servo off
Enable Tape Seal Motor To command seal motor servo on
Disable Tape Seal Motor To command seal motor servo off
Enable Tape Index Motor without
To command index motor servo on without move to last saved position
move to last position

Mi20 Machine User Manual 222

 4.9.25 Turret

Turret Description
Free Turret Motor To command motor servo off
Turret Motor Home To command turret home
Turret Motor Index Half Cycle To command turret motor index half cycle
Turret Motor Index 1 Cycle To command turret motor index 1 cycle
Turret Motor Move Back Full Cycle To command turret motor move back full cycle
Turret Motor Index 16 Cycles To command turret motor index 16 cycles
Turret Motor Continuously Index To command turret motor index continuously
Reinitialize Turret Motor To command turret motor initialization
Ejector Motor Home To command ejector motor home
Flipper Pusher Motor Home To command flipper pusher motor home
Input Pusher Motor Home To command input pusher motor home
Tape & Reel A Motor Home To command tape & reel A pusher home
Tape & Reel B Motor Home To command tape & reel B pusher home
5S Vision Pusher Motor Home To command 5S Vision pusher home
ACSAS Pusher Motor Home To command ACSAS pusher home
TACSAS Pusher Motor Home To command TACSAS pusher home
Home All Pusher To command all pushers to home

Mi20 Machine User Manual 223

SECTION 5: CONVERSION AND ALIGNMENT PROCEDURE

5.1 Pickup Tip and Flipper Tip Conversion and Alignment

5.1.1 Pickup Tip Conversion and Alignment Procedure

1. Free Turret Motor at Manual

Trigger page before the Pick-up
Tip Conversion.

2. Loosen the M2 cap screw in

counter clockwise direction by
using Allen key.

Note: Hold the pickup head while

loosening or tightening the Plastic
Tip to avoid the additional force
Warning: Do not loosen this screw acting on the pickup head shaft.

Pickup tip

Mi20 Machine User Manual 224

 3. Remove the pickup tip in
downward direction.
4. Install a new pickup tip into the
pickup head.
5. Push the pickup tip to the end and
tighten the M2 screw.

6. After installing the new Pickup

tip, home the Turret motor in
Manual Trigger page and verify
each pickup tip position by select
Turret Motor Index 1 Cycle
with Pre-Tape Vision live in
vision software.

Note: The offset of pickup tip center

and Pre-Tape Crosshair center
SHOULD NOT more than 10% of the
pickup tip’s inner diameter. Follow
step (7-9) if the offset is not
acceptable.

7. Align the offset turret pick up

head at the pre-tape vision
position.
M2.5 screws
8. Loosen 2xM2.5 screws and align
the pickup tip center to the pre-
tape vision crosshair center.
9. Tighten 2xM2.5 screws after
alignment.

Mi20 Machine User Manual 225

5.1.2 Flipper Tip Conversion Procedure

1. Wear Finger Cot when access to

Rubber Tip.
2. In manual trigger mode, free flipper
motor.
3. Remove the flipper tip by hand.
4. Manually rotate the flipper and remove
the other flipper tip.

Flipper tip 5. Install new flipper tip onto the tip holder.
Ensure that the new install Rubber Tip sit
tight on Tip Holder.

Tip holder

6. In manual trigger mode, rotate the

flipper to flipper vision position.
7. Verify the position of the new installed
flipper tip by using the Flipper Vision.

Note: The offset of flipper tip center and flipper

vision Crosshair center SHOULD NOT more
than 10% of the rubber tip’s inner diameter.

Mi20 Machine User Manual 226

5.2 Ejector Pin Conversion
5.2.1 Pin holder and Pepper pot Conversion and Alignment

1. Trigger Input Frame Table to

load/unload position in Manual
Trigger page.

Input Frame Table

2. Loosen the 2xM4 set screw on the

Pepper Pot.

Pepper pot

2xM4 set screw

Mi20 Machine User Manual 227

 3. Take up the Pepper Pot smoothly.
4. Remove the tubing and the back light
connector

5. Loosen the M2 set screw.

M2 set screw

6. Remove the pin holder from the ejector

shaft.
7. After change the ejector needle, insert
the pin holder back to the shaft.

Mi20 Machine User Manual 228

 8. Make sure the pin holder touched the
dowel pin stopper of the shaft and
tighten the set screw.

Dowel pin
stopper

9. Make sure the pepper pot sit tight on

the ejector module with the orientation
slot into the guide pin.
10. Tighten 2xM4 set screw after make
sure the pepper pot is fully installed
into the ejector module.
11. Install the tubing and back light
connector of the pepper pot.
Guide pin

Pepper pot 12. Verify the Ejector Pin Standby

Position in Teach Point mode by using
Feeler Fillet Gauge 0.1mm(13) to check
Gauge whether the pin height over the Pepper
Pot top surface(14).
13. Re-teach the ejector pin standby
position if the pin is over the pepper pot
surface. Teach down the standby
position slowly until the Fillet Gauge
can pass through smoothly on the
Pepper Pot (14) top surface. The
Ejector Pin standby position should
just lower than the Pepper Pot top
surface.

Mi20 Machine User Manual 229

 5.2.2 Ejector needle conversion or replacement

Ejector
Needle 1. Remove the pin holder from the ejector
module.

Pin Holder

2. Loosen the set screw on the pin holder

Set screw which set on the ejector needle.

3. Remove the ejector needle from the pin

holder.

Mi20 Machine User Manual 230

 4. Insert the new ejector needle into the pin
holder.

5. Make sure there is no gap between the

ejector needle bottom surface and the
pin holder base.

Mi20 Machine User Manual 231

5.3 Sealing Shoe Conversion and Alignment
5.3.1 Sealing Shoe Conversion

Loosen 4x M3 set screws

Step:

1. Loosen 4x M3 set screws.

2. Remove the sealing shoe by sliding it through the dovetail groove.
3. Install the new sealing shoe (heat or pressure sealing shoe) into the dovetail groove until it reached the
end stopper.
4. Tighten back the set screws.

Mi20 Machine User Manual 232

 5.3.2 Sealing Shoe Alignment
(A) Good Sealing Quality

Characteristic:

5. Cover tape not exceeds carrier tape’s sprocket holes

6. Dual sealing lines on cover tape
7. Even sealing lines on cover tape

(B) Poor Sealing Quality

 Cover tape exceeds carrier tape’s sprocket holes.

 Sealing shoe shifted to carrier tape.

 Not even sealing on cover tape (Sprocket side and non-sprocket side).

 Not even sealing on cover tape (Carrier tape feed direction).

 Cover tape Over-press (Sealing shoe seal position is too low)

Mi20 Machine User Manual 233

 (C) Sealing Alignment
 How to resolve cover tape exceeding carrier tape’s sprocket holes problem

Track Cover Loosen 8x M2.5 button head cap screws 1

Step:

1. Loosen 8x M2.5 cap screws.

2. Move track cover upwards and downwards to align cover tape to carrier tape. Cover tape MUST not exceed
carrier tape’s sprocket holes.
3. Tighten back 8x M2.5 cap screws.
4. Tape jog to verify cover tape alignment.

Mi20 Machine User Manual 234

  How to resolve sealing shoe shifted to carrier tape problem

Screw S1 & S2

Loosen 2xM3 cap

screws

Alignment Jig
“8M W4.0 (S)”
Sprocket side Non-sprocket
Sealing Shoe side Sealing Shoe

Step:

1. Install “8M W4.0 (S)” alignment jig on 8mm tape track.

2. Loosen 2xM3 cap screws.
3. Align “Sprocket side” sealing shoe (Marked as S1) to alignment jig by adjusting Screw S1.
4. Align “Non-sprocket side” sealing shoe (Marked as S2) to alignment jig by adjusting Screw S2.
5. Tighten back 2xM3 cap screws.
6. Remove alignment jig from tape track.
7. Tape jog to verify sealing shoe alignment.

Mi20 Machine User Manual 235

  How to resolve uneven sealing on cover tape (Sprocket side and non-sprocket side)

Screw X Screw Y

3 Sealing Shoe
2x M5 cap
Screws Leveling Jig

Seal Press

Seal block tension spring

Step:

1. Install sealing shoe leveling jig on the seal press.

2. Turn Off Seal Motor.
3. Loosen 2x M5 cap screws and remove the seal block tension spring.
4. Slowly adjust 2 screws (X&Y) once Sealing Shoe touching to alignment jig. It is to ensure that both sealing
shoe is parallel to the alignment jig.
5. Tighten back 2x M5 cap screws.
6. Remove sealing shoe leveling jig.
7. Turn on Seal Motor and install back the spring.
8. Tape jog to verify sealing on cover tape.

Mi20 Machine User Manual 236

  How to resolve sealing shoe uneven sealing on cover tape (Carrier tape feed direction)

Loosen 2x M5 cap screws Sealing Shoe

3 4
Leveling Jig

Step:

1. Install sealing shoe leveling jig on the seal press.

2. Turn Off Seal Motor.
3. Loosen 2x M5 cap screws and remove the seal block tension spring.
4. Align seal block until sealing shoe touching to alignment jig. It is to ensure that sealing shoe is parallel to the
alignment jig at carrier tape feed direction.
5. Tighten back 2x M5 cap screws.
6. Remove sealing shoe leveling jig.
7. Turn on Seal Motor and install back the spring.
8. Tape jog to verify sealing on cover tape.

Peel Force Verification

1. There are 3 factors which would affect the peel force

(a) Seal Time
(b) Temperature
(c) Seal Motor over compress
2. Adjust above variables and perform peel force testing until the peel force is within specification.

Mi20 Machine User Manual 237

5.4 Tape Track Conversion

1. Make sure the turret is at half index

position. If not turn the turret to half
index position by using manual mode
or maintenance mode.
2. Remove all carrier tape and cover tapes
which are installed in the tape track.

Turret in half index position

3. Push the in pocket light source to the

In pocket side to make room for removal of the
light source tape track.
4. Remove the 4xM3 thumb screws
which lock the tape track to the tape &
reel module.
5. Remove the tape track in the vertical
direction.

M3 thumb
screws

6. Move the vacuum port front and back

according to the tape track size.
7. Install the new tape track onto the tape
& reel structure and tighten the 4xM3
thumb screws.

Vacuum port

Mi20 Machine User Manual 238

5.5 Seal Press Conversion

1. Remove all carrier tape and cover tape

which are install through the seal press.
2. Remove the vacuum tubing of the seal
press from the one touch fitting.

Vacuum tubing
of seal press

3. Remove the seal block cover.

4. Make sure the seal block is at seal
block up position or seal motor off
condition so that there is sufficient
space to remove the seal press.

Seal block cover

5. Remove the 4xM3 thumb screws

which lock the seal press to the
tape & reel module.
6. Remove the seal press in vertical
direction and install the new seal
press according to the dowel pin
position.
7. Tighten the M3 thumb screw.
M3 thumb
screws

Mi20 Machine User Manual 239

5.6 Curve Conversion
1. Move the C curve movable section to
the desired location when doing
carrier tape size conversion (8mm,
12mm or 16mm).
2. The movable section is fully closed
Fixed section for 8mm carrier tape, at center
position for 12mm carrier tape and
fully open for 16mm carrier tape.

Movable section

5.7 Cover Tape Roller Conversion

1. Remove the heat seal cover tape
roller including its shaft by using
Heat seal cover Phillip screw driver.
tape roller

Phillip screw
head

2. Install the new cover tape roller by

turning the shaft into the bracket.
3. The pressure seal cover tape roller
need to be change for different type
of cover tape width.

Mi20 Machine User Manual 240

5.8 Post Seal Light Source Conversion

1. Unplug the Post Seal light source

M3 cap screw connector.
2. Remove the M3 cap screw.
3. Remove the light source together with
its bracket.
4. Change a new light source and tighten
the M3 cap screw.
5. Post seal light source conversion are as
below
(a) Blue color square light for heat
seal inspection
(b) Red color coaxial light for
pressure seal inspection
Post seal
light source

5.9 Carrier Tape Guide Conversion

1. Remove the M3 thumb screw.

2. Move the carrier tape guide to the
desired location.
3. Tighten the M3 thumb screw.
4. The conversion for the carrier tape guide
M3 thumb screw are as below
a) 8mm carrier tape: inside
b) 12mm carrier tape: outside
c) 16mm carrier tape: remove

Carrier tape
guide

Mi20 Machine User Manual 241

5.10 Input Ring Table Conversion and Alignment Verification

1. Click Teach Point menu

button at the main menu
toolbar.
2. Select Others Functionality
tab
3. Click IFT-XY Motor
Homing.
4. Click IFT-XY Load/Unload.

5. Loose and remove 6xM3 cap

screw.

M3 cap screw

6. Remove the 17’’ frame guide

left and right side in the upward
direction.

Mi20 Machine User Manual 242

 7. Remove 17” expander by
pulling it in the upward
direction.

8. Replace with the 12” expander.

The expander is fixed to the
module by magnetic force.

9. Replace with 12” frame guide

left and right side.

Mi20 Machine User Manual 243

 10. Screw back 6 x M3 cap screws.
11. The conversion procedure of
the frame is the same for all
17’’, 12’’and 8’’ frame.

Mi20 Machine User Manual 244

5.11 Input Ring Table X-axis and Y-axis Alignment Verification

1. Manually insert & clamp an empty mylar (with frame) into the input frame table.
2. Cut and place a plain A4 paper (30x30mm) on top of the empty mylar center. Place the crosshair jig on the
A4 paper.

3. Click Teach Point menu button at the main menu toolbar.

4. Select Others Functionality tab.

5. Click IFT-XY Motor Homing.
6. Click IFT-XY Move Center.

7. By using input vision, click Live button.

Mi20 Machine User Manual 245

 8. At handler, select General Position tab.
9. Select Input from the Module drop-down list.

Mi20 Machine User Manual 246

 Crosshair

Jig’s Crosshair

Diagram 1

10. Select Input Frame Table X-axis and Input Frame Table Y-axis from the Axis drop-down list. Jog the
X (+/-) and Y (+/-) until the jig’s crosshair show at vision screen.

Mi20 Machine User Manual 247

 Move to X (+) End Move to X (-) End

Crosshair and
jig’s crosshair
is parallel and
in a same line

Diagram 2

Image when Image when

moving X-axis moving at X-axis
to (+) end to (-) end
Diagram 3 Diagram 4

11. Select Input Frame Table X-axis from the Axis drop-down list. Jog the X (+) and X (-), the crosshair and
jig’s crosshair MUST be parallel and in a same line from (-) end to (+) end.
12. If alignment is out, select Input Frame Table Rotation from the Axis drop-down list. Insert the Relative
(Pulse) if the variance of crosshair and jig’s crosshair is small, jog the rotation (+/-) if the variance of
crosshair and jig’s crosshair is big.
13. Repeat step (11) and (12) until the crosshair and jig’s crosshair is parallel and in a same line.

Mi20 Machine User Manual 248

 Diagram 5

14. Jog the X (+) and X (-) until the crosshair center and jig’s crosshair center at the same point.

Mi20 Machine User Manual 249

 Move to Y (-) End

Crosshair and
jig’s crosshair
is parallel and Move to Y (+) End
in a same line

Diagram 6

Image when
moving at Y-axis
to (+) end

Image when
moving at Y-axis
to (-) end

Diagram 7 Diagram 8

15. Select Input Frame Table Y-axis from the Axis drop-down list. Jog the Y (+) and Y (-), the crosshair and
jig’s crosshair MUST be parallel and in a same line from (+) end to (-) end.
Important note: This step is necessary to verify the Y-axis alignment. If the alignment is out, please contact
MiE support team to provide further instruction on how to rectify this alignment.

Mi20 Machine User Manual 250

5.12 Input Elevator Conversion and Alignment Verification

17’’ magazine 1. Remove the M3 cap screw from

clamper the magazine clamper.

M3 cap screw

M3 cap screw Magazine guide 2. Remove the 17’’ magazine

clamper.
3. Remove the 2xM3 cap screw
that lock on the magazine
guide.

M3 cap screw

4. Move the magazine guide to

12’’ frame position and tighten
the M3 cap screw.

Mi20 Machine User Manual 251

 5. Install the 12’’ magazine
clamper to the module and
tighten the M3 cap screw.
6. . The conversion procedure of
the frame is the same for all
17’’, 12’’and 8’’ frame.

7. Loosen the M3 cap screw.

M3 cap screw

8. Move the left frame

transferring guide to the 12’’
frame position and tighten the
M3 cap screw.

Left frame transferring guide

Mi20 Machine User Manual 252

 9. Loosen the M3 cap screw.

M3 cap screw

10. Move the right frame

Right frame transferring guide transferring guide to the 12’’
frame position and tighten the
M3 cap screw.

Mi20 Machine User Manual 253

SECTION 6: PREVENTIVE MAINTENANCE (PM)/INSPECTION
6.1 Maintenance Precautions
For safety, effective inspection and maintenance be sure to observe the following precautions.

1. Periodic inspections must be performed by or in the presence of whom have been trained by MiE on Mi20
machine.
2. Always turn off the power of the machine before inspecting mechanical components.
If the power of the machine needs to be turn on during inspection or maintenance, make sure that no part of
the body or clothing comes within the range of the moving assembly.
3. Only service ball screw with NGK LG2 (Clean Room) grease.
4. Replace parts only with the parts that are approved by MiE.

6.2 Machine Inspection/Maintenance Schedule

Inspection must be performed periodically, for example daily, weekly and monthly, as shown below:
Caution: (a) Don’t do anything when the machine runs in good condition.
(b) Only do the adjustment when the position is out.

6.2.1 Input Elevator

Module needs to check:

Module 2 Weeks 3 Months 6 Months Yearly
Sensors 
Magazine lock/unlock Cylinder 
Belt & Tensional 
Ball Screw 
Tubing 
Wiring 
Check Loose Screw 
Cleaning 

Sensors
- Check the functionality and make sure all the sensors are function well.
- Check sensors alignment.

Magazine lock/unlock cylinder

- Check the entire cylinder.
- Check and make sure magazine lock/unlock
cylinder can trigger clamp/release smoothly.

Mi20 Machine User Manual 254

Belt and Tensional

- Check the tensional of the belt.

Ball Screw
- Check for foreign matter on the ball screw.
- Remove dust and foreign particles if
necessary.
- Apply grease.

Remark:
- During PM, check all the screw and make sure all screw is tightening well.
- Check all the tubing; make sure no air or vacuum leaking.
- Check all the wiring; makes sure no loose wire.
- Check all the grounding wiring; make sure all are connected well.
- Do housekeeping on the machine surface.

Mi20 Machine User Manual 255

 6.2.2 Input Frame Table

Module needs to check:

Module 2 Weeks 3 Months 6 Months Yearly
Sensors 
Ball Screw 
Bushing 
Hot Air Blower 
Clamper Up/Down Lead Screw 
Belt and Tensional 
Wiring 
Check Loose Screw 
Cleaning 

Sensors
- Check the functionality and make sure all the sensors are function well.
- Check sensors alignment.

Ball Screw
- Check for foreign matter on the ball screw.
- Remove dust and foreign particles if
necessary.
- Apply grease.

Linear Slide
- Check for foreign matter on the linear slide.
- Remove dust and foreign particles if
necessary.
- Apply grease.

Bushing
- Check and apply grease.

Hot Air Blower

Mi20 Machine User Manual 256

 - Check the hot air blower functionality.

Clamper Up/Down Lead Screw

- Check the lead screw thread.
- Apply grease on the lead screw thread and
make sure no abnormal sound when trigger
the clamper up/down.

Belt and Tensional

- Check the tensional of the belt.
a) Rotation timing belt
b) Clamper up/down driving belt
c) Clamper up/down timing belt

Cleaning
- Check the space/gap for marking area (small
roller area).
- Use vacuum to suck all undesired particles or
dust.

Suck all undesired particles and die

Remark:
- During PM, check all the screw and make sure all screw is tightening well.
- Check all the tubing; make sure no air or vacuum leaking.
- Check all the wiring; makes sure no loose wire.
- Check all the grounding wiring; make sure all are connected well.
- Do housekeeping on the machine surface.

Mi20 Machine User Manual 257

 6.2.3 Input Frame Transfer

Module needs to check:

Module 2 Weeks 3 Months 6 Months Yearly
Sensors 
Gripper Open/Close Cylinder 
Tubing 
Wiring 
Check Loose Screw 
Cleaning 

Sensors
- Check the functionality and make sure all the sensors are function well.
- Check sensors alignment.

Gripper Open/Close Cylinder

- Check the entire cylinder.
- Check and make sure gripper open/close
cylinder can trigger open/close smoothly.
- Check the sensor functionality.

Remark:
- During PM, check all the screw and make sure all screw is tightening well.
- Check all the tubing; make sure no air or vacuum leaking.
- Check all the wiring; makes sure no loose wire.
- Check all the grounding wiring; make sure all are connected well.
- Do housekeeping on the machine surface.

Mi20 Machine User Manual 258

 6.2.4 Ejector

Module needs to check:

Module 2 Weeks 3 Months 6 Months Yearly
Sensors 
Module Up/Down Ball Screw 
Ejector Pin 
Tubing 
Wiring 
Check Loose Screw 
Cleaning 

Sensors
- Check the functionality and make sure all the sensors are function well.
- Check sensors alignment.

Module Up/Down Cylinder

- Check the Module Up/Down Ball Screw.

- Check and make sure module up/down motor
& ball screw can trigger up/down smoothly.

Cleaning
- Check the pepper pot surface; make sure the
surface is clean. Clean the top surface if
contained any undesired particles.
- Observed the pepper pot surface from top; make
sure there is no particles block the holes.
- Take out the fitting, use 0.7mm ejector needle to
clean the fitting center hole; make sure that the
fitting center is free of dust.

Remark:
- During PM, check all the screw and make sure all screw is tightening well.
- Check all the tubing; make sure no air or vacuum leaking.
- Check all the wiring; makes sure no loose wire.
- Check all the grounding wiring; make sure all are connected well.
- Do housekeeping on the machine surface.

Mi20 Machine User Manual 259

 6.2.5 Flipper

Module needs to check:

Module 2 Weeks 3 Months 6 Months Yearly
Home Sensor 
Rubber collect (depend on production 
load)
Bushing (depend on production load) 
Spring 
Tip Holder Cleaning 
Tubing 
Wiring 
Check Loose Screw 
Cleaning 

Sensors
- Check the sensors functionality; make sure the sensors are function well.
- Check sensors alignment.

Rubber Collet
- Check and make sure the rubber collet is in good condition.
- Rubber collets have to change if found and worm out. Refer to Rubber Collet Conversion and
Alignment Procedures.

Bushing
- Check the smoothness of the bushing.
- Check the inner ball cage surface; make
sure that the inner ball cage surface is in
good condition.

Bushing

Springs

Mi20 Machine User Manual 260

 - Check the elasticity of springs
- The preload spring force should be 12N+-0.5N

Spring

Tip Holder Cleaning

- Refer below tip holder cleaning procedures.
- Remove flipper bucket before start doing tip holder cleaning procedures.

Button head screw 1. Free the flipper motor, manually

remove the rubber collet, always wear
finger cot when access to collet.
2. Remove 2 button head screw and
remove the cap from the flipper head.

Caution: Beware of the tip holder

spring.

Note: Flipper can be freely rotated

Cap depend on user convenient. Pictures
Rubber tip
shown are for reference guide.

3. Remove the spring from the flipper

head.

Spring

Mi20 Machine User Manual 261

 4. Using the smallest Allen key (size 0.71)
to clean the tip holder center hole by
moving Allen key in and out through
the tip holder center hole.
5. After that use air gun to blow through
the tip holder center hole.
6. Install back the spring, cap and rubber
tip after the cleaning.

Allen key move in out

7. In manual trigger mode, rotate the

flipper to horizontal position.
8. Verify the position of the new installed
rubber collets by using flipper vision as
image below.
9. Repeat step 1 to 8 for all 4 flipper head.

Note: The offset of rubber collets center

and flipper vision crosshair center
SHOULD NOT more than 5% of the
rubber collets’ inner diameter.

Tubing

- Check the soft tubing condition.

- Change flipper tubing if it is not clean or the
colour turns to yellow/yellow black.

Soft Tubing

Mi20 Machine User Manual 262

 Remark:
- During PM, check all the screw and make sure all screw is tightening well.
- Check all the tubing; make sure no air or vacuum leaking.
- Check all the wiring; makes sure no loose wire
- Check all the grounding wiring; make sure all are connected well.
- Do housekeeping on the machine surface.

Mi20 Machine User Manual 263

 6.2.6 Turret

Module needs to check:

Module 2 Weeks 3 Months 6 Months Yearly
Vespel Tip 
Pick up Head Cleaning 
Cleaning 
Tubing 
Wiring 
Check Loose Screw 

Vespel Tip
- Check and clean the vespel tip.
- Make sure vespel tip mouth is clean and free
from grease, lubricant, and other particle.
- Check for pick-up head vacuum level, ideal
vacuum level supply for turret -55 kPa.

Vespel Tip

Tubing
- Check and inspect the tubing colour.
- Change the tubing if it is not clean or the
colour turns to yellow/yellow black.

Pick up Head Cleaning

Mi20 Machine User Manual 264

 - Refer below pick up head cleaning procedures.

1. Remove vespel tip, M2.5 screws,

tubing and grounding wire before
removing the pickup head set.
2. Remove the pickup head set.
M2.5 screws 3. Loosen the M2 screw and remove the
vespel tip by pulling it downward.
Tubing

M2 screw Grounding wire

Vespel tip

4. Using the Allen key (size 1.50) to

clean the fitting and vacuum path at the
PUH Ext. Outer Cage. This action is to
remove the dust that accumulated in
the vacuum path of the pickup head.

Note: This step is to remove the dust

that accumulated in the vacuum path
of the pickup head.

Mi20 Machine User Manual 265

 5. After clean the vacuum path by using
Allen key, use air gun to purge/blow
the pickup head vacuum path.

Note: This step is to blow out the dust.

Use air gun

to purge

6. Install back the pickup head to turret

turn table.
7. Tighten back the 2xM2.5 screws,
tubing, vespel collet and grounding
wire.
8. Repeat step 1 to 7 for each pickup
head.

9. Home the turret motor in Manual

Trigger Page and verify the each
vespel tip position by select Turret
Motor Index 1 cycle with pre-tape
vision live in vision software.
10. Align the offset turret pick up head at
pre-tape vision position.
11. Loosen 2xM2.5 screws and align the
vespel tip center to the pre-tape vision
crosshair center.
12. Tighten 2xM2.5 screws after
alignment.

Note: The offset of vespel tip center

and pre-tape crosshair center
SHOULD NOT more than 5% of the
vespel tip’s inner diameter. Repeat
steps 11&12 if the offset is not
acceptable.

Mi20 Machine User Manual 266

 Remark:
- During PM, check all the screw and make sure all screw is tightening well.
- Check all the tubing; make sure no air or vacuum leaking.
- Check all the wiring; makes sure no loose wire.
- Check all the grounding wiring; make sure all are connected well.
- Do housekeeping on the machine surface.

Mi20 Machine User Manual 267

 6.2.7 Pusher

Module needs to check:

6.2.7.1 Flipper Pusher

Module 2 Weeks 3 Months 6 Months Yearly
Linear Actuator 
Wiring 
Check Loose Screw 
Cleaning& check peek condition 

6.2.7.2Input Pusher
Module 2 Weeks 3 Months 6 Months Yearly
Linear Actuator 
Wiring 
Check Loose Screw 
Cleaning 

6.2.7.3 ACSAS Pusher

Module 2 Weeks 3 Months 6 Months Yearly
Linear Actuator 
Wiring 
Check Loose Screw 
Cleaning 

6.2.7.45S Pusher
Module 2 Weeks 3 Months 6 Months Yearly
Linear Actuator 
Wiring 
Check Loose Screw 
Cleaning 

6.2.7.5 Tape & Reel Vision Pusher

Module 2 Weeks 3 Months 6 Months Yearly
Linear Actuator 
Wiring 
Check Loose Screw 
Cleaning 

Mi20 Machine User Manual 268

Pusher Functionality

- Check the pusher peek condition.

- Change the pusher head if the peek is
worn out.

peek

Remark:
- During PM, check all the screw and make sure all screw is tightening well.
- Check all the tubing; make sure no air or vacuum leaking.
- Check all the wiring; makes sure no loose wire
- Check all the grounding wiring; make sure all are connected well.
- Do housekeeping on the machine surface.

Mi20 Machine User Manual 269

 6.2.8 Tape & Reel

Module needs to check:

Module 2 Weeks 3 Months 6 Months Yearly
Sealing Shoes 
Sensors 
Cover Tape Guide 
Sealing Press Cleaning 
Tape Track Cleaning 
Vacuum Port Cleaning 
Sprocket Wheel Z-axis Alignment 
Tape Cutter 
T&R X-Axis Coupling 
Tubing 
Wiring 
Check Loose Screw 

Sealing Shoes
Heat Seal
- Remove seal block cover.
- Apply some hot iron cleaner paste on a clean
cloth and use it to clean the bit of the sealing
shoe.
- Clean the sealing shoe by rubbing the cloth
with paste against the hot sealing shoe bit.
- Clean the sealing shoe again with the cloth
without the paste to remove excessive paste.
- Check the sealing shoe with the mirror after
Seal Block the cleaning to make sure the sealing shoe is
clean.
Cover - Check the sealing shoe bit for dented of
Hot iron damage as well. (if the sealing shoe is
damage, it need to be replace with a new one
cleaner to ensure good sealing quality)
paste - Install back the seal block cover after the
cleaning.
Clean cloth
Caution: The seal block is very hot.

Sealing shoe checking

Cleaning Direction

Mi20 Machine User Manual 270

Pressure Seal

O-Ring - Change the O-Ring of the sealing shoe.

Sensors
- Check the functionality and make sure all the sensors are function well.
- Check sensor alignment.

Cover Tape Guide

- The cover tape guide can be remove with or

without removing the tape track.
- Turn the shaft holder 90 degree counter
clockwise direction.
- Before pull the shaft out from the cover tape
Shaft Holder guide, hold the cover tape guide spring
loaded section to prevent the spring from
falling out.
- Pull the shaft out and clean the cover tape
guide.
- Clean both surface which have contact with
cover tape
- Install back the cover tape guide after the
cleaning is done.

Cleaning needed

Seal Press Cleaning

- Remove the seal press from the Tape & Reel
Module.
- Remove the seal cover and use clean cloth
with IPA to clean the surface of seal press and
seal cover which contact to carrier tape and
cover tape.
- Use air gun to blow the fitting and vacuum
path of the seal press.
Cover tape guide

Seal press

Mi20 Machine User Manual 271

Tape Track Cleaning
- Remove the tape track from the Tape & Reel
Module.
- Remove the track cover and use clean cloth
with IPA to clean the surface of tape track
and track cover which contact to carrier tape.
- Use air gun to blow the fitting and vacuum
port of the tape track.

Vacuum Port Cleaning

- After removing the tape track, remove all the
vacuum tubing (blue) to the tape and reel.
- Use air gun to blow into the fittings of the
vacuum port of the Tape & Reel module.
- Install back the tubing after the cleaning is
done.

Carrier Tape Coupling

- Check and make sure the Carrier Coupling is
in good condition.
- Coupling have to change if found any worn
out.

Tape Cutter
- Clean the blade of the tape cutter with IPA and clean cloth.

Caution: The cutter blade is very sharp and may cut the user if not treated carefully.

Mi20 Machine User Manual 272

Sprocket Wheel Alignment

- Check the Sprocket Wheel alignment.

- Check the Sprocket Wheel makes sure the
Sprocket Pin is fully in the carrier tape hole
during indexing.
- Adjust the z-axis of the sprocket by adjusting
the whole index motor. Loosen 2xM4 screw
to move the index motor up/down to the
desired position. Tighten the screw after the
adjustment.
2xM4 screw

Remark:
- During PM, check all the screw and make sure all screw is tightening well.
- Check all the tubing; make sure no air or vacuum leaking.
- Check all the wiring; makes sure no loose wire
- Check all the grounding wiring; make sure all are connected well.
- Do housekeeping on the machine surface.

6.2.9 Ionizer

Module needs to check:

Module 2 Weeks 3 Months 6 Months Yearly
Cleaning the Chassis 
Cleaning the Emitter Points 

Cleaning the Chassis

- Moisten a cloth with the IPA solution. Wipe
off any dirt that may have accumulated on the
unit.
- Make sure the connector is connected well.

Cleaning the Emitter Points

- Turn off the unit. Normally, the emitter points can be cleaned by using air gun to blow off any dirt that
may have accumulated on them. A swab moistened with the IPA solution may be used if required. If
using a swab, gently wipe the tips of the emitter points until all the dirt is removed.
- Wire emitter points should not be bent or moved during cleaning. After cleaning make sure that the
emitter wire point to the center of the fan and are on the same horizontal plane.
- The Blower uses internally-shielded emitter points that will not normally require replacement during its
service life.
Remark:
- During PM, check all the screw and make sure all screw is tightening well.
- Check all the wiring; makes sure no loose wire

Mi20 Machine User Manual 273

 6.2.10 ACSAS plate cleaning
- Moisten a sharp tip cotton but with the IPA
solution. Wipe off any dirt that may have
accumulated at the ACSAS plate opening.
- The frequency of the cleaning is to be done
every 2 week but it can be more frequent
depends on the unit.

ACSAS plate opening

Mi20 Machine User Manual 274

6.3 Adjustments

6.3.1 Air Supply Unit

The air supply unit is located at the left side of the machine, along with the pressure regulator. The pressure
regulator must be set correctly in order to provide optimum air pressure for the vacuum generator and
pneumatic devices.

6.3.2 Air Supply Regulator

The air pressure regulator can be adjusted with the valve control knob. Before making this setting, be sure
that the pressure from the primary air supply is between 0.55 and 0.6 MPA.

To adjust the air pressure, turn the pressure control valve knob so that the air pressure is set at 0.55MPA to
0.6MPA.

6.3.3 Vacuum Regulator

The ideal vacuum level supply for turret is -55kPa. Meanwhile the ideal vacuum level supply for flipper pick
position is -55kPa.

The vacuum level can be adjusted using the control valve knob at the vacuum pump.

6.3.4 Pressure Drop Level Detection

Whenever the air pressure supply to machine is lower than the prescribed value, that is 0.4Bar, a message
written “Air Pressure Low” will prompt out.

Estimated Root Cause Action

Incoming pressure low Check pressure pump gauge value.
Air leakage Check tubing connection and replace if necessary.
Fitting loosen Check fitting installation and re-tighten or replace if necessary.
Wrong parameter setting Check the parameter and reset to 0.4 Bar if necessary.
Disconnection to handler Check the connection to pressure switch.

6.3.5 Vacuum Drop Level Detection

Whenever the vacuum supply to machine is lower than the prescribed value, that is -55.0kPa, message written
“Turret Vacuum Low” or “Flipper Vacuum Low” will prompt.

Estimated Root Cause Action

Incoming vacuum low Check vacuum pump gauge value.
Leakage Check tubing connection and replace if necessary.
Fitting loosen Check fitting installation and re-tighten or replace if necessary.
Wrong parameter setting Check the parameter and reset to -33.0kPa if necessary.
Disconnection to handler Check the connection to vacuum switch.

Mi20 Machine User Manual 275

6.4 Life Span

6.4.1 Vespel Tip

The life span for vespel tip is 1 month; depend on the working environment and operation condition.

6.4.2 Rubber Collet

The life span for rubber collet is 2weeks; depend on the working environment and operation condition.

6.4.3 Ejector Pin

The life span for ejector pin is 2 weeks; depend on the working environment and operation condition.

6.5 Electrical Maintenance

6.5.1 Electrical Circuit Maintenance

The table below shows items and actions taken for Electrical Circuit Maintenance to be performed to K8.
No. Check Section Action Taken Period of Time Judgments
The line voltage across the
Line Voltage Measure Line Voltage 415 VAC
1 Monthly terminal of Main Isolator
Check at Main Isolator Terminal
should be 415 VAC
Energy Isolating Turn Isolator switch to On and The Isolator switch should be
2 Monthly
Check Off positions easily switch to ‘On/Off’
Earth Leakage
Press the ‘Test’ button at the top The ELCB should change to
3 Circuit Breaker Monthly
of ELCB trip position
Check
Circuit Breaker Move the handle of the circuit The MCB should easily switch
4 Monthly
Check breaker to ‘On/Off’ position to ‘On/Off’ position
The AC voltage across the
AC Supply Check the 230-240 VAC voltage
5 6 Months Terminal Block should be
Check across the Terminal Block
230-240 VAC
The DC voltage across the
DC Supply Check the 24 Vdc voltage across
6 6 Months Terminal Block should be
Check the Terminal Block
+/- 24V
The Tower Light Lamp must
Check the Tower Light Lamp
Tower Light be able to light ‘On’ properly
7 (Green, Amber, Red) can light on 6 Months
Check according to sequence of
properly
control
Check electrical components are The electrical components
Components
properly mounted on the should be mounted securely
8 Mounting 12 Months
electrical panel by move or and tighten on the electrical
Condition
visually panel plates
Check Servo Motor connector pin The Servo Motor connectors
Connecting
9 continuing by plug and unplug the 3 Months should have a good continuing
Condition Check
connector between male and female pin
Check for loosen Terminal Block
screws. # Line Voltage (L/N)
Loosen Terminal Check for loosen terminal screws
10 12 Months Tighten all loose screws
Screws Check for all AC electrical components
Check for loosen terminal screws
for all DC electrical components

Mi20 Machine User Manual 276

SECTION 7: APPENDIX
7.1 Electrical Diagram for 208VAC

7.1.1 Main Circuit Diagram

Mi20 Machine User Manual 277

 7.1.2 Vacuum Pump Circuit Diagram

Mi20 Machine User Manual 278

 7.1.3 L1 Line Circuit Diagram

Mi20 Machine User Manual 279

 7.1.4 L1 Line Circuit Diagram

Mi20 Machine User Manual 280

 7.1.5 L1 Line Circuit Diagram

Mi20 Machine User Manual 281

 7.1.6 L2 Line Circuit Diagram

Mi20 Machine User Manual 282

 7.1.7 L2 Line Circuit Diagram

Mi20 Machine User Manual 283

 7.1.8 L2 Line Circuit Diagram

Mi20 Machine User Manual 284

 7.1.9 L3 Line Circuit Diagram

Mi20 Machine User Manual 285

 7.1.10 L3 Line Circuit Diagram

Mi20 Machine User Manual 286

 7.1.11 Transformer Circuit Diagram

Mi20 Machine User Manual 287

 7.1.12 24VDC Circuit Diagram

Mi20 Machine User Manual 288

 7.1.13 24VDC Circuit Diagram

Mi20 Machine User Manual 289

 7.1.14 48VDC Circuit Diagram

Mi20 Machine User Manual 290

 7.1.15 48VDC Circuit Diagram

Mi20 Machine User Manual 291

 7.1.16 48VDC Circuit Diagram

Mi20 Machine User Manual 292

 7.1.17 L1 Line Circuit Diagram

Mi20 Machine User Manual 293

 7.1.18 Terminal Block Circuit Diagram

Mi20 Machine User Manual 294

 7.1.19 24VDC Terminal Block Circuit Diagram

Mi20 Machine User Manual 295

 7.1.20 48VDC Terminal Block Circuit Diagram

Mi20 Machine User Manual 296

 7.1.21 Ground Bar Circuit Diagram

Mi20 Machine User Manual 297

 7.1.22 Vacuum Socket Point Circuit Diagram

Mi20 Machine User Manual 298

 7.1.23 Maintenance Light Circuit Diagram

Mi20 Machine User Manual 299

 7.1.24 Power Extension Circuit Diagram

Mi20 Machine User Manual 300

 7.1.25 Mylar Blower Circuit Diagram

Mi20 Machine User Manual 301

 7.1.26 Fuji Connector Circuit Diagram

Mi20 Machine User Manual 302

 7.1.27 Vision I/O Card #1 Connector Circuit Diagram

Mi20 Machine User Manual 303

 7.1.28 Vision I/O Card #2 Connector Circuit Diagram

Mi20 Machine User Manual 304

 7.1.29 Main Panel Switch Circuit Diagram

Mi20 Machine User Manual 305

 7.1.30 I/O SR Interconnection Circuit Diagram

Mi20 Machine User Manual 306

 7.1.31 Rear Bottom Panel Circuit Diagram

Mi20 Machine User Manual 307

 7.1.32 Front Bottom Panel Circuit Diagram

Mi20 Machine User Manual 308

 7.1.33 Rear Top Panel Circuit Diagram

Mi20 Machine User Manual 309

 7.1.34 Front Top Panel Circuit Diagram

Mi20 Machine User Manual 310

 7.1.35 Left Panel Circuit Diagram

Mi20 Machine User Manual 311

 7.1.36 Tower Light Circuit Diagram

Mi20 Machine User Manual 312

 7.1.37 Door Switch Circuit Diagram

Mi20 Machine User Manual 313

 7.1.38 Sensor Module Circuit Diagram

Mi20 Machine User Manual 314

 7.1.39 Input Frame Table X-Axis Driver and Controller Circuit Diagram

Mi20 Machine User Manual 315

 7.1.40 Input Frame Table Y-Axis Driver and Controller Circuit Diagram

Mi20 Machine User Manual 316

 7.1.41 Input Frame Table Rotation Driver and Controller Circuit Diagram

Mi20 Machine User Manual 317

 7.1.42 Input Frame Table Z-Axis Driver and Controller Circuit Diagram

Mi20 Machine User Manual 318

 7.1.43 ICM#1 J10 Cable Pin Out Circuit Diagram

Mi20 Machine User Manual 319

 7.1.44 Input Frame Table X-Axis Module Circuit Diagram

Mi20 Machine User Manual 320

 7.1.45 Input Frame Table Y-Axis Module Circuit Diagram

Mi20 Machine User Manual 321

 7.1.46 Input Frame Table Rotation Module Circuit Diagram

Mi20 Machine User Manual 322

 7.1.47 Input Frame Table Z-Axis Module Circuit Diagram

Mi20 Machine User Manual 323

 7.1.48 Input Frame Table Y-Axis Module IGUS Circuit Diagram

Mi20 Machine User Manual 324

 7.1.49 Input Frame Table Rotation Module IGUS Circuit Diagram

Mi20 Machine User Manual 325

 7.1.50 Input Frame Table Z-Axis Module IGUS Circuit Diagram

Mi20 Machine User Manual 326

 7.1.50 Ejector Axis Driver and Controller Circuit Diagram

Mi20 Machine User Manual 327

 7.1.51 Input Frame Transfer Axis Driver and Controller Circuit Diagram

Mi20 Machine User Manual 328

 7.1.52 Input Elevator Module Circuit Diagram

Mi20 Machine User Manual 329

 7.1.53 ICM#2 J10 Cable Pinout Circuit Diagram

Mi20 Machine User Manual 330

 7.1.54 Ejector Module Circuit Diagram

Mi20 Machine User Manual 331

 7.1.55 Input Frame Transfer Module Circuit Diagram

Mi20 Machine User Manual 332

 7.1.56 Input Frame Transfer Module Connector Circuit Diagram

Mi20 Machine User Manual 333

 7.1.57 Input Elevator Module Connector Circuit Diagram

Mi20 Machine User Manual 334

 7.1.58 Input Elevator Module Connector Circuit Diagram

Mi20 Machine User Manual 335

 7.1.59 Tape A X-Axis Driver and Controller Circuit Diagram

Mi20 Machine User Manual 336

 7.1.60 Tape A Y-Axis Driver and Controller Circuit Diagram

Mi20 Machine User Manual 337

 7.1.61 Tape A Seal Driver and Controller Circuit Diagram

Mi20 Machine User Manual 338

 7.1.62 Tape A Index Driver and Controller Circuit Diagram

Mi20 Machine User Manual 339

 7.1.63 ICM#3 J10 Cable Pinout Circuit Diagram

Mi20 Machine User Manual 340

 7.1.64 Tape A Seal Heater Circuit Diagram

Mi20 Machine User Manual 341

 7.1.65 Tape A Winder & Feeder Circuit Diagram

Mi20 Machine User Manual 342

 7.1.66 Tape A Module Circuit Diagram

Mi20 Machine User Manual 343

 7.1.67 Tape A Module Circuit Diagram

Mi20 Machine User Manual 344

 7.1.68 Tape A Module Circuit Diagram

Mi20 Machine User Manual 345

 7.1.69 ACSAS XY Module Circuit Diagram

Mi20 Machine User Manual 346

 7.1.70 MR-MC110 Connector Circuit Diagram

Mi20 Machine User Manual 347

 7.1.71 Tape B X-Axis Driver and Controller Circuit Diagram

Mi20 Machine User Manual 348

 7.1.72 Tape B Y-Axis Driver and Controller Circuit Diagram

Mi20 Machine User Manual 349

 7.1.73 Tape B Seal Driver and Controller Circuit Diagram

Mi20 Machine User Manual 350

 7.1.74 Tape B Index Driver and Controller Circuit Diagram

Mi20 Machine User Manual 351

 7.1.75 ICM#4 J10 Cable Pinout Circuit Diagram

Mi20 Machine User Manual 352

 7.1.76 Tape B Seal Heater Circuit Diagram

Mi20 Machine User Manual 353

 7.1.77 Tape B Winder & Feeder Circuit Diagram

Mi20 Machine User Manual 354

 7.1.78 Tape B Module Circuit Diagram

Mi20 Machine User Manual 355

 7.1.79 Tape B Module Circuit Diagram

Mi20 Machine User Manual 356

 7.1.80 Tape B Module Circuit Diagram

Mi20 Machine User Manual 357

 7.1.81 AccurET 300 Controller Circuit Diagram

Mi20 Machine User Manual 358

 7.1.82 AccurET 300 Controller 2 Circuit Diagram

Mi20 Machine User Manual 359

 7.1.83 Ejector and Flipper Pusher AccurET 48 Controller Circuit Diagram

Mi20 Machine User Manual 360

 7.1.84 Input Pusher and ACSAS AccurET 48 Controller Circuit Diagram

Mi20 Machine User Manual 361

 7.1.85 Tape & Reel A Pusher and Tape & Reel B Pusher AccurET 48 Controller Circuit
Diagram

Mi20 Machine User Manual 362

 7.1.86 5S Vision Pusher AccurET 48 Controller Circuit Diagram

Mi20 Machine User Manual 363

 7.1.87 Turret & Flipper Module Circuit Diagram

Mi20 Machine User Manual 364

7.2 IO Assignments
Number Description Bit Channel Number Module Type CardPos
0 UPS Power 0 0 General Input 1
1 Start Button 1 0 General Input 1
2 Stop Button 2 0 General Input 1
3 Reset Button 3 0 General Input 1
4 Main Air Pressure Switch 4 0 General Input 1
5 Flipper Vacuum Switch 5 0 Flipper Input 1
6 Front Door Switch Sensor 6 0 General Input 1
7 Turret Vacuum Switch 7 0 Turret Input 1
8 TR-A Tape Jog Button 0 1 Tape & Reel A Input 1
9 Back Door Switch Sensor 1 1 General Input 1
Barcode Scanner Cover Open
10 2 1 General Input 1
Sensor
Barcode Scanner Cover Close
11 3 1 General Input 1
Sensor
12 Setup Camera Up Sensor 4 1 General Input 1
13 Setup Camera Down Sensor 5 1 General Input 1
ESD Ground Monitor System
14 6 1 General Input 1
Status
15 TR-B Tape Jog Button 7 1 Tape & Reel B Input 1
16 Input Vision Ready 0 2 Vision Input 2
17 Input Vision Grabbing 1 2 Vision Input 2
Bump & Side Wall Vision
18 2 2 Vision Input 2
Ready
TR-A Pocket Position Vision
19 3 2 Vision Input 2
Ready
TR-A Pocket Position Vision
20 4 2 Vision Input 2
Grabbing
21 Flipper Vision Ready 5 2 Vision Input 2
22 TR-A In Pocket Vision Ready 6 2 Vision Input 2
23 TR-A Post-Seal Vision Ready 7 2 Vision Input 2
TR-B Pocket Position Vision
24 0 3 Vision Input 2
Ready
TR-B Pocket Position Vision
25 1 3 Vision Input 2
Grabbing
26 TR-B In Pocket Vision Ready 2 3 Vision Input 2
27 TR-B Post-Seal Vision Ready 3 3 Vision Input 2
28 Flipper Vision Grabbing 4 3 Vision Input 2
29 Tray Vision Ready 5 3 Vision Input 2
30 Tray Vision Grabbing 6 3 Vision Input 2
31 7 3 Input 2
100 IE Magazine Present Sensor 0 4 Input Elevator Input 3
IE Frame Misalign Detection
101 1 4 Input Elevator Input 3
Sensor
102 IE Magazine Unlock Sensor 2 4 Input Elevator Input 3

Mi20 Machine User Manual 365

 103 IE Magazine Lock Sensor 3 4 Input Elevator Input 3
IFT 8" Frame Present Sensor
104 4 4 Input Frame Table Input 3
(New)
IFT 12" Frame Present Sensor
105 5 4 Input Frame Table Input 3
(New)
IFT 17" Frame Present Sensor
106 6 4 Input Frame Table Input 3
(New)
IFT Frame Clamper Down
107 7 4 Input Frame Table Input 3
Sensor
108 Ejector Vacuum Sensor 0 5 Ejector Input 3
Input Frame
109 IFTr Clamper Open Sensor 1 5 Input 3
Transfer
Input Frame
110 IFTr Clamper Close Sensor 2 5 Input 3
Transfer
Input Frame
111 IFTr Frame Present Sensor 3 5 Input 3
Transfer
Input Frame
112 IFTr Frame Jam Sensor 4 5 Input 3
Transfer
IE Frame Present At Magazine Input Frame
113 5 5 Input 3
Slot Sensor Transfer
Ejector Pepper Pot Down
114 6 5 Ejector Input 3
Sensor
Load Cell Detected On Ejector
115 7 5 Ejector Input 3
Sensor
116 Transfer Ionizer Detector 0 6 Ionizer Input 4
117 Picking Ionizer Detector 1 6 Ionizer Input 4
118 Input Module Ionizer Detector 2 6 Ionizer Input 4
Output #1 Module Ionizer
119 3 6 Ionizer Input 4
Detector
Air Flow Meter For Transfer
120 4 6 Ionizer Input 4
Ionizer
Air Flow Meter For Picking
121 5 6 Ionizer Input 4
Ionizer
Air Flow Meter For Main Air
122 6 6 General Input 4
Pressure
Output #2 Module Ionizer
123 7 6 Ionizer Input 4
Detector
124 Center Door Close Sensor 0 7 General Input 4
125 Center Door Open Sensor 1 7 General Input 4
Turret Rejected Bin Present
126 2 7 Turret Input 4
Sensor
Flipper Rejected Bin Present
127 3 7 Flipper Input 4
Sensor
128 Input Vision Camera EOV 4 7 Vision Input 4
TR-A Pocket Position Vision
129 5 7 Vision Input 4
Camera EOV

Mi20 Machine User Manual 366

 TR-B Pocket Position Vision
130 6 7 Vision Input 4
Camera EOV
131 Tray Vision Camera EOV 7 7 Vision Input 4
200 0 8 Input 5
201 1 8 Input 5
202 2 8 Input 5
203 3 8 Input 5
204 4 8 Input 5
TR-A Cover Tape Feeder On
205 5 8 Tape & Reel A Input 5
Sensor
TR-A Cover Tape Feeder Off
206 6 8 Tape & Reel A Input 5
Sensor
TR-A Cover Tape Feeder
207 7 8 Tape & Reel A Input 5
Limit Sensor
208 0 9 Input 5
TR-A Post Seal Light Source
209 1 9 Tape & Reel A Input 5
Down Sensor
TR-A In Pocket Light Source
210 2 9 Tape & Reel A Input 5
Extend Sensor
TR-A Seal Heater Ready
211 3 9 Tape & Reel A Input 5
Sensor #1
TR-A Seal Heater Ready
212 4 9 Tape & Reel A Input 5
Sensor #2
213 5 9 Input 5
214 6 9 Input 5
TR-A Carrier Tape Feeder On
215 7 9 Tape & Reel A Input 5
Sensor
TR-A Carrier Tape Feeder Off
216 0 10 Tape & Reel A Input 6
Sensor
TR-A Carrier Tape Feeder
217 1 10 Tape & Reel A Input 6
Limit Sensor
TR-A Carrier Tape Present
218 2 10 Tape & Reel A Input 6
Sensor
TR-A In Pocket External
219 Cleanliness Arm Extend 3 10 Tape & Reel A Input 6
Sensor
TR-A In Pocket External
220 Cleanliness Arm Retract 4 10 Tape & Reel A Input 6
Sensor
TR-A In Pocket Vacuum
221 5 10 Tape & Reel A Input 6
Switch
TR-A Pocket Position Vacuum
222 6 10 Tape & Reel A Input 6
Switch
TR-A Cover Tape Entrance
223 7 10 Tape & Reel A Input 6
Vacuum Switch
224 TR-A Cutter Up Sensor 0 11 Tape & Reel A Input 6

Mi20 Machine User Manual 367

 TR-A Seal Cover Tape Present
225 1 11 Tape & Reel A Input 6
Sensor
226 TR-A Tape Winder On Sensor 2 11 Tape & Reel A Input 6
227 TR-A Tape Winder Off Sensor 3 11 Tape & Reel A Input 6
TR-A Auto-Replace Tape
228 Winder Cylinder Extend 4 11 Tape & Reel A Input 6
Sensor
TR-A Auto-Replace Tape
229 Winder Cylinder Retract 5 11 Tape & Reel A Input 6
Sensor
230 6 11 Input 6
231 TR-A Jumbo Reel Jam Sensor 7 11 Tape & Reel A Input 6
300 IFT X POS Done Card1 OB1 0 12 Input Frame Table Input 7
301 IFT Y POS Done Card1 OB2 1 12 Input Frame Table Input 7
IFT Frame Rotation POS Done
302 2 12 Input Frame Table Input 7
Card1 OB3
303 IFT Z POS Done Card1 OB4 3 12 Input Frame Table Input 7
Ejector Pepper Pot POS Done
304 4 12 Ejector Input 7
Card2 OB2
Input Frame
305 IFTr POS Done Card2 OB3 5 12 Input 7
Transfer
306 IE POS Done Card2 OB4 6 12 Input Elevator Input 7
Tape & Reel A X POS Done
307 7 12 Tape & Reel A Input 7
Card3 OB1
Tape & Reel A Y POS Done
308 0 13 Tape & Reel A Input 7
Card3 OB2
Tape & Reel A Seal POS Done
309 1 13 Tape & Reel A Input 7
Card3 OB3
Tape & Reel A Index POS
310 2 13 Tape & Reel A Input 7
Done Card3 OB4
Tape & Reel B X POS Done
311 3 13 Tape & Reel B Input 7
Card3 OB1
Tape & Reel B Y POS Done
312 4 13 Tape & Reel B Input 7
Card3 OB2
Tape & Reel B Seal POS Done
313 5 13 Tape & Reel B Input 7
Card3 OB3
Tape & Reel B Index POS
314 6 13 Tape & Reel B Input 7
Done Card3 OB4
315 7 13 Input 7
IFT X Axis Motor Driver
316 0 14 Input Frame Table Input 8
Ready
IFT Y Axis Motor Driver
317 1 14 Input Frame Table Input 8
Ready
IFT Frame Rotation Axis
318 2 14 Input Frame Table Input 8
Motor Driver Ready

Mi20 Machine User Manual 368

 IFT Z Axis Motor Driver
319 3 14 Input Frame Table Input 8
Ready
Ejector Pepper Pot Motor
320 4 14 Ejector Input 8
Driver Ready
Input Frame
321 IFTr Motor Driver Ready 5 14 Input 8
Transfer
322 IE Motor Driver Ready 6 14 Input Elevator Input 8
Tape & Reel A X Motor Driver
323 7 14 Tape & Reel A Input 8
Ready
Tape & Reel A Y Motor Driver
324 0 15 Tape & Reel A Input 8
Ready
Tape & Reel A Seal Motor
325 1 15 Tape & Reel A Input 8
Driver Ready
Tape & Reel A Index Motor
326 2 15 Tape & Reel A Input 8
Driver Ready
Tape & Reel B X Motor Driver
327 3 15 Tape & Reel B Input 8
Ready
Tape & Reel B Y Motor Driver
328 4 15 Tape & Reel B Input 8
Ready
Tape & Reel B Seal Motor
329 5 15 Tape & Reel B Input 8
Driver Ready
Tape & Reel B Index Motor
330 6 15 Tape & Reel B Input 8
Driver Ready
Test Site 1 Pusher Motor
331 7 15 Test Site 1 Input 8
Driver Ready
Test Site 2 Pusher Motor
400 0 16 Test Site 2 Input 9
Driver Ready
Test Site 1 POS Done Card5
401 1 16 Test Site 1 Input 9
OB3
Test Site 2 POS Done Card5
402 2 16 Test Site 2 Input 9
OB4
Detaper Lifter Arm Up Sensor
403 3 16 Detaper Input 9
(New)
Detaper Lifter Arm Down
404 4 16 Detaper Input 9
Sensor (New)
TR-B Cover Tape Feeder On
405 5 16 Tape & Reel B Input 9
Sensor
TR-B Cover Tape Feeder Off
406 6 16 Tape & Reel B Input 9
Sensor
TR-B Cover Tape Feeder Limit
407 7 16 Tape & Reel B Input 9
Sensor
408 0 17 Input 9
TR-B Post Seal Light Source
409 1 17 Tape & Reel B Input 9
Down Sensor
TR-B In Pocket Light Source
410 2 17 Tape & Reel B Input 9
Extend Sensor

Mi20 Machine User Manual 369

 TR-B Seal Heater Ready
411 3 17 Tape & Reel B Input 9
Sensor #1
TR-B Seal Heater Ready
412 4 17 Tape & Reel B Input 9
Sensor #2
413 5 17 Input 9
414 6 17 Input 9
TR-B Carrier Tape Feeder On
415 7 17 Tape & Reel B Input 9
Sensor
TR-B Carrier Tape Feeder Off
416 0 18 Tape & Reel B Input 10
Sensor
TR-B Carrier Tape Feeder
417 1 18 Tape & Reel B Input 10
Limit Sensor
TR-B Carrier Tape Present
418 2 18 Tape & Reel B Input 10
Sensor
TR-B In Pocket External
419 Cleanliness Arm Extend 3 18 Tape & Reel B Input 10
Sensor
TR-B In Pocket External
420 Cleanliness Arm Retract 4 18 Tape & Reel B Input 10
Sensor
TR-B In Pocket Vacuum
421 5 18 Tape & Reel B Input 10
Switch
TR-B Pocket Position Vacuum
422 6 18 Tape & Reel B Input 10
Switch
TR-B Cover Tape Entrance
423 7 18 Tape & Reel B Input 10
Vacuum Switch
424 TR-B Cutter Up Sensor 0 19 Tape & Reel B Input 10
TR-B Seal Cover Tape Present
425 1 19 Tape & Reel B Input 10
Sensor
426 TR-B Tape Winder On Sensor 2 19 Tape & Reel B Input 10
427 TR-B Tape Winder Off Sensor 3 19 Tape & Reel B Input 10
TR-B Auto-Replace Tape
428 Winder Cylinder Extend 4 19 Tape & Reel B Input 10
Sensor
TR-B Auto-Replace Tape
429 Winder Cylinder Retract 5 19 Tape & Reel B Input 10
Sensor
430 6 19 Input 10
431 TR-B Jumbo Reel Jam Sensor 7 19 Tape & Reel B Input 10
500 De-taper Present Sensor 0 20 De-taper Input 11
501 Bump Position Vision Ready 1 20 Vision Input 11
502 2 20 Input 11
503 Test Socket 1 Vision Ready 3 20 Vision Input 11
504 Test Socket 1 Vision Grabbing 4 20 Vision Input 11
505 Test Socket 2 Vision Ready 5 20 Vision Input 11
506 Test Socket 2 Vision Grabbing 6 20 Vision Input 11

Mi20 Machine User Manual 370

 Test Socket 1 Vision Camera
507 7 20 Vision Input 11
EOV
Test Socket 2 Vision Camera
508 0 21 Vision Input 11
EOV
509 Test Site 1 Pusher Up Sensor 1 21 Test Site 1 Input 11
510 Test Site 2 Pusher Up Sensor 2 21 Test Site 2 Input 11
511 2 21 Input 11
512 3 21 Input 11
513 4 21 Input 11
514 5 21 Input 11
515 6 21 Input 11
516 7 21 Input 11
800 Setup Camera Down Cylinder 0 0 General Output 1
801 Barcode Scanner Cover Open 1 0 General Output 1
802 Tower Light Red 2 0 General Output 1
803 Tower Light Amber 3 0 General Output 1
804 Tower Light Green 4 0 General Output 1
805 Buzzer 5 0 General Output 1
806 Maintenance Light 6 0 General Output 1
807 Mylar Tape Heat Blower 7 0 General Output 1
808 Main Vacuum On 0 1 General Output 1
809 Input Vision Retest 1 1 Vision Output 1
810 Input Vision Start Of Vision 2 1 Vision Output 1
811 Input Vision Binary 1 (Bit 1) 3 1 Vision Output 1
812 Input Vision Binary 2 (Bit 2) 4 1 Vision Output 1
813 Input Vision Binary 3 (Bit 3) 5 1 Vision Output 1
Input Vision Direction 1 (Dir
814 6 1 Vision Output 1
1)
Input Vision Direction 2 (Dir
815 7 1 Vision Output 1
2)
816 Input Vision Camera SOV 0 2 Vision Output 2
817 Tray Vision Camera SOV 1 2 Vision Output 2
TR-A Seal Heater Power Relay
818 2 2 Tape & Reel A Output 2
(Trigger #1 & #2)
TR-A Auto-Replace Tape
819 3 2 Tape & Reel A Output 2
Winder Cylinder
TR-A Jumbo Reel Lock
820 4 2 Tape & Reel A Output 2
Cylinder
TR-A Cover Tape Entrance
821 5 2 Tape & Reel A Output 2
Vacuum Valve
TR-A Carrier Tape Cleanliness
822 6 2 Tape & Reel A Output 2
Purge Valve
TR-A In Pocket External
823 7 2 Tape & Reel A Output 2
Cleanliness Arm Extend
TR-A In Pocket External
824 0 3 Tape & Reel A Output 2
Cleanliness Vacuum Valve

Mi20 Machine User Manual 371

 825 TR-A In Pocket Vacuum Valve 1 3 Tape & Reel A Output 2
TR-A Pocket Position Vacuum
826 2 3 Tape & Reel A Output 2
Valve
827 TR-A Tape Cutter Up Cylinder 3 3 Tape & Reel A Output 2
828 TR-A Track Knocker 4 3 Tape & Reel A Output 2
TR-A Cover Tape Feeder AC
829 5 3 Tape & Reel A Output 2
Motor Relay
TR-A Tape Winder AC Motor
830 6 3 Tape & Reel A Output 2
Relay
TR-A Tape Feeder AC Motor
831 7 3 Tape & Reel A Output 2
Relay
900 0 4 Output 3
901 IE Magazine Lock Cylinder 1 4 Input Elevator Output 3
IFTr Frame Clamper Open Input Frame
902 2 4 Output 3
Cylinder Transfer
Ejector Pepper Pot Vacuum
903 3 4 Ejector Output 3
Valve
Ejector Pepper Pot Purging
904 4 4 Ejector Output 3
Valve
Flipper Transfer Internal
905 5 4 Flipper Output 3
Vacuum Valve
Flipper Transfer Internal
906 6 4 Flipper Output 3
Purging Valve
Flipper Cleanliness Internal
907 7 4 Flipper Output 3
Vacuum Valve
Flipper Cleanliness Internal
908 0 5 Flipper Output 3
Purging Valve
TR-A Pocket Position Vision
909 1 5 Vision Output 3
Retest
TR-A Pocket Position Vision
910 2 5 Vision Output 3
Camera SOV
TR-B Pocket Position Vision
911 3 5 Vision Output 3
Camera SOV
TR-B Pocket Position Vision
912 4 5 Vision Output 3
Retest
913 Tray Vision Start of Vision 5 5 Vision Output 3
914 Tray Vision Retest 6 5 Vision Output 3
Tray Vision Trailer Leader
915 7 5 Vision Output 3
Indexing
916 Flipper Vision Start of Vision 0 6 Vision Output 4
917 Flipper Vision Retest 1 6 Vision Output 4
Bump & Side Wall Vision
918 2 6 Vision Output 4
Start of Vision
Bump & Side Wall Vision
919 3 6 Vision Output 4
Retest

Mi20 Machine User Manual 372

 TR-A Pocket Position Vision
920 4 6 Vision Output 4
Start of Vision
TR-A In Pocket Vision Start of
921 5 6 Vision Output 4
Vision
922 TR-A In Pocket Vision Retest 6 6 Vision Output 4
TR-A Post-Seal Vision Start of
923 7 6 Vision Output 4
Vision
924 TR-A Post-Seal Vision Retest 0 7 Vision Output 4
TR-A Post-Seal Vision Trailer
925 1 7 Vision Output 4
Leader Indexing
TR-B Pocket Position Vision
926 2 7 Vision Output 4
Start of Vision
TR-B In Pocket Vision Start of
927 3 7 Vision Output 4
Vision
928 TR-B In Pocket Vision Retest 4 7 Vision Output 4
TR-B Post-Seal Vision Start of
929 5 7 Vision Output 4
Vision
930 TR-B Post-Seal Vision Retest 6 7 Vision Output 4
TR-B Post-Seal Vision Trailer
931 7 7 Vision Output 4
Leader Indexing
1000 Turret Input Vacuum Valve 0 8 Turret Output 5
1001 1 8 Output 5
Turret TR-A Tape Vacuum
1002 2 8 Turret Output 5
Valve
Turret TR-A Tape Purging
1003 3 8 Turret Output 5
Valve
Turret Cleanliness Vacuum
1004 4 8 Turret Output 5
Valve
Turret Cleanliness Purging
1005 5 8 Turret Output 5
Valve
Turret TR-B Tape Vacuum
1006 6 8 Turret Output 5
Valve
Turret TR-B Tape Purging
1007 7 8 Turret Output 5
Valve
1008 Turret De-taper Vacuum Valve 0 9 Turret Output 5
1009 Turret Station 5 Purging Valve 1 9 Turret Output 5
1010 Turret Station 7 Vacuum Valve 2 9 Turret Output 5
1011 Turret Station 7 Purging Valve 3 9 Turret Output 5
De-taper Lifter Arm Extend
1012 4 9 De-taper Output 5
Cylinder (New)
1013 De-taper Index Cylinder (New) 5 9 De-taper Output 5
1014 Transfer Ionizer Valve 6 9 Ionizer Output 5
1015 Picking Ionizer Valve 7 9 Ionizer Output 5
1016 Center Door Close Valve 0 10 General Output 6
1017 Center Door Open Valve 1 10 General Output 6

Mi20 Machine User Manual 373

 TR-B Seal Heater Power Relay
1018 2 10 Tape & Reel B Output 6
(Trigger #1 & #2)
TR-B Auto-Replace Tape
1019 3 10 Tape & Reel B Output 6
Winder Cylinder
TR-B Jumbo Reel Lock
1020 4 10 Tape & Reel B Output 6
Cylinder
TR-B Cover Tape Entrance
1021 5 10 Tape & Reel B Output 6
Vacuum Valve
TR-B Carrier Tape Cleanliness
1022 6 10 Tape & Reel B Output 6
Purge Valve
TR-B In Pocket External
1023 7 10 Tape & Reel B Output 6
Cleanliness Arm Extend
TR-B In Pocket External
1024 0 11 Tape & Reel B Output 6
Cleanliness Vacuum Valve
1025 TR-B In Pocket Vacuum Valve 1 11 Tape & Reel B Output 6
TR-B Pocket Position Vacuum
1026 2 11 Tape & Reel B Output 6
Valve
1027 TR-B Tape Cutter Up Cylinder 3 11 Tape & Reel B Output 6
1028 TR-B Track Knocker 4 11 Tape & Reel B Output 6
TR-B Cover Tape Feeder AC
1029 5 11 Tape & Reel B Output 6
Motor Relay
TR-B Tape Winder AC Motor
1030 6 11 Tape & Reel B Output 6
Relay
TR-B Tape Feeder AC Motor
1031 7 11 Tape & Reel B Output 6
Relay
Bump Position Vision Start of
1100 0 12 Vision Output 7
Vision
1101 Bump Position Vision Retest 1 12 Vision Output 7
Test Socket 1 Vision Start of
1102 2 12 Vision Output 7
Vision
1103 Test Socket 1 Vision Retest 3 12 Vision Output 7
Test Socket 2 Vision Start of
1104 4 12 Vision Output 7
Vision
1105 Test Socket 2 Vision Retest 5 12 Vision Output 7
Test Socket 1 Vision Camera
1106 6 12 Vision Output 7
SOV
Test Socket 2 Vision Camera
1107 7 12 Vision Output 7
SOV
1108 0 13 Output 7
1109 1 13 Output 7
1110 2 13 Output 7
1111 3 13 Output 7
1112 4 13 Output 7
1113 5 13 Output 7
1114 6 13 Output 7
1115 7 13 Output 7

Mi20 Machine User Manual 374

 1200 Test Site 1 Bin 1 0 24 Tester1 Input 12
1201 Test Site 1 Bin 2 1 24 Tester1 Input 12
1202 Test Site 1 Bin 3 2 24 Tester1 Input 12
1203 Test Site 1 Bin 4 3 24 Tester1 Input 12
1204 Test Site 1 Bin 5 4 24 Tester1 Input 12
1205 Test Site 1 Bin 6 5 24 Tester1 Input 12
1206 Test Site 1 Bin 7 6 24 Tester1 Input 12
1207 Test Site 1 Bin 8 7 24 Tester1 Input 12
1208 Test Site 2 Bin 1 0 25 Tester2 Input 12
1209 Test Site 2 Bin 2 1 25 Tester2 Input 12
1210 Test Site 2 Bin 3 2 25 Tester2 Input 12
1211 Test Site 2 Bin 4 3 25 Tester2 Input 12
1212 Test Site 2 Bin 5 4 25 Tester2 Input 12
1213 Test Site 2 Bin 6 5 25 Tester2 Input 12
1214 Test Site 2 Bin 7 6 25 Tester2 Input 12
1215 Test Site 2 Bin 8 7 25 Tester2 Input 12
1216 Test Site 1 EOT 0 26 Tester1 Input 12
1217 Test Site 2 EOT 1 26 Tester2 Input 12
1400 Test Site 1 SOT 0 16 Tester1 Output 8
1401 Test Site 1 Retest 1 16 Tester1 Output 8
1402 2 16 Output 8
1403 3 16 Output 8
1404 4 16 Output 8
1405 5 16 Output 8
1406 6 16 Output 8
1407 7 16 Output 8
1408 Test Site 2 SOT 0 17 Tester2 Output 8
1409 Test Site 2 Retest 1 17 Tester2 Output 8
1410 2 17 Output 8
1411 3 17 Output 8
1412 4 17 Output 8
1413 5 17 Output 8
1414 6 17 Output 8
1415 7 17 Output 8

Mi20 Machine User Manual 375

7.3 Trouble Shooting Guide – Error Message Guide
This section provides user with basic guidance and reference of the machine list of error. Each error encountered or
prompted may require vary solution from as shown.

7.3.1 Alarm List

Alarm list shown as list as below:

Number Description
200 Emergency Power Off
201 ABORT! Please Exit Auto Mode
202 Galil Send/Receive Command Error
203 Vision Connection Error : Input Vision Socket Connection Closed.
204 Vision Connection Error : Fail To Connect Input Vision Application
205 Vision Connection Error : Input Vision Data Not In Correct Format
206 Vision Connection Error : Bump && Side Wall Vision Socket Connection Closed
207 Vision Connection Error : Fail To Connect Bump && Side Wall Vision Application
208 Vision Connection Error : Bump && Side Wall Vision Data Not In Correct Format
209 Vision Connection Error : Tape && Reel-A Pocket Position Vision Socket Connection Closed
210 Vision Connection Error : Fail To Connect Tape && Reel-A Pocket Position Vision Application
211 Vision Connection Error : Pocket Tape && Reel-A Position Vision Data Not In Correct Format
212 Vision Connection Error : Failed To Establish Connection
213 Unit Lost After Pickup
214 Vision Connection Error : Tape && Reel-A In Pocket Vision Socket Connection Closed.
215 Vision Connection Error : Fail To Connect Tape && Reel-A In Pocket Vision Application
216 Vision Connection Error : Tape && Reel-A In Pocket Vision Data Not In Correct Format
217 Vision Connection Error : Tape && Reel-A Post-Seal Vision Socket Connection Closed.
218 Vision Connection Error : Fail To Connect Tape && Reel-A Post-Seal Vision Application
219 Vision Connection Error : Tape && Reel-A Post-Seal Vision Data Not In Correct Format
220 Vision Connection Error : Flipper Vision Socket Connection Closed.
221 Vision Connection Error : Fail To Connect Flipper Vision Application
222 Vision Connection Error : Flipper Vision Data Not In Correct Format
223 Vision Connection Error : Tray Vision Socket Connection Closed.
224 Vision Connection Error : Fail To Connect Tray Vision Application
225 Vision Connection Error : Tray Vision Data Not In Correct Format
227 Vision Connection Error : Fail To Connect Tape && Reel-B Pocket Position Vision Application
228 Vision Connection Error : Tape && Reel-B Pocket Position Vision Data Not In Correct Format
230 Vision Connection Error : Fail To Connect Tape && Reel-B In Pocket Vision Application
231 Vision Connection Error : Tape && Reel-B In Pocket Vision Data Not In Correct Format
233 Vision Connection Error : Fail To Connect Tape && Reel-B Post-Seal Vision Application
234 Vision Connection Error : Tape && Reel-B Post-Seal Vision Data Not In Correct Format
300 Air Pressure Low
301 Turret Vacuum Low
302 Input Frame Table - X Axis Motor Alarm
303 Input Frame Table - Y Axis Motor Alarm
304 Ejector Motor Alarm
305 Input Pusher Motor Alarm

Mi20 Machine User Manual 376

 306 Input Frame Transfer Motor Alarm
307 Input Elevator Motor Alarm
308 Tape && Reel-A : Pusher Motor Alarm
309 Tape && Reel-A : X Axis Motor Alarm
310 Tape && Reel-A : Axis Motor Alarm
311 Center Door Not Close
312 Front Door Not Close
314 Back Door Not Close
315 Flipper Motor Alarm
316 Flipper Pusher Alarm
317 Flipper Vacuum Low
318 Tray Pusher Motor Alarm
319 Tray X Axis Motor Alarm
320 Tray Y Axis Motor Alarm
321 Needle Life Time Cycle Due
322 Back Door Emergency Motor Switch Off
323 Machine Low Yield
324 Flipper 1 Collet Life Time Cycle Due. Please Change Collet At Flipper Vision.
325 Flipper 2 Collet Life Time Cycle Due. Please Change Collet At Flipper Vision.
326 Pickup Head 1 Collet Life Time Cycle Due. Please Change Collet At Pre-Tape Vision.
327 Pickup Head 2 Collet Life Time Cycle Due. Please Change Collet At Pre-Tape Vision.
328 Pickup Head 3 Collet Life Time Cycle Due. Please Change Collet At Pre-Tape Vision.
329 Pickup Head 4 Collet Life Time Cycle Due. Please Change Collet At Pre-Tape Vision.
330 Pickup Head 5 Collet Life Time Cycle Due. Please Change Collet At Pre-Tape Vision.
331 Pickup Head 6 Collet Life Time Cycle Due. Please Change Collet At Pre-Tape Vision.
332 Pickup Head 7 Collet Life Time Cycle Due. Please Change Collet At Pre-Tape Vision.
333 Pickup Head 8 Collet Life Time Cycle Due. Please Change Collet At Pre-Tape Vision.
334 Flipper 1 Collet Clean Cycle Due. Please Clean Collet At Flipper Vision.
335 Flipper 2 Collet Clean Cycle Due. Please Clean Collet At Flipper Vision.
336 Pickup Head 1 Collet Clean Cycle Due. Please Clean Collet At Pre-Tape Vision.
337 Pickup Head 2 Collet Clean Cycle Due. Please Clean Collet At Pre-Tape Vision.
338 Pickup Head 3 Collet Clean Cycle Due. Please Clean Collet At Pre-Tape Vision.
339 Pickup Head 4 Collet Clean Cycle Due. Please Clean Collet At Pre-Tape Vision.
340 Pickup Head 5 Collet Clean Cycle Due. Please Clean Collet At Pre-Tape Vision.
341 Pickup Head 6 Collet Clean Cycle Due. Please Clean Collet At Pre-Tape Vision.
342 Pickup Head 7 Collet Clean Cycle Due. Please Clean Collet At Pre-Tape Vision.
343 Pickup Head 8 Collet Clean Cycle Due. Please Clean Collet At Pre-Tape Vision.
344 Barcode Scanner Cover Open Fail
345 Barcode Scanner Cover Close Fail
346 User Request For Maintenance On Flipper 1. Please Change / Clean Collet At Flipper Vision.
347 User Request For Maintenance On Flipper 2. Please Change / Clean Collet At Flipper Vision.
348 User Request For Maintenance On Pickup Head 1. Please Change / Clean Collet At Pre-Tape Vision.
349 User Request For Maintenance On Pickup Head 2. Please Change / Clean Collet At Pre-Tape Vision.
350 User Request For Maintenance On Pickup Head 3. Please Change / Clean Collet At Pre-Tape Vision.
351 User Request For Maintenance On Pickup Head 4. Please Change / Clean Collet At Pre-Tape Vision.
352 User Request For Maintenance On Pickup Head 5. Please Change / Clean Collet At Pre-Tape Vision.

Mi20 Machine User Manual 377

 353 User Request For Maintenance On Pickup Head 6. Please Change / Clean Collet At Pre-Tape Vision.
354 User Request For Maintenance On Pickup Head 7. Please Change / Clean Collet At Pre-Tape Vision.
355 User Request For Maintenance On Pickup Head 8. Please Change / Clean Collet At Pre-Tape Vision.
Turret Purge Bucket Count Exceeds 1500 Dice. Please Remove The Dice And Reset The Bucket
356
Counter
Flipper Purge Bucket Count Exceeds 500 Dice. Please Remove The Dice And Reset The Bucket
357
Counter
358 Setup Camera Not At Up Position
359 Turret Rejected Bin Not Present
360 Flipper Rejected Bin Not Present
361 Preventive Maintenance Time Due
362 Input Module - Ionizer Not ON
363 Output Module #1 - Ionizer Not ON
364 Preventive Maintenance Time Due
365 No Good Unit Bin Type Found. Please Create A Good Unit Bin Type From Setting
366 Pickup Head 9 Collet Life Time Cycle Due. Please Change Collet At Pre-Tape Vision.
367 Pickup Head 10 Collet Life Time Cycle Due. Please Change Collet At Pre-Tape Vision.
368 Pickup Head 11 Collet Life Time Cycle Due. Please Change Collet At Pre-Tape Vision.
369 Pickup Head 12 Collet Life Time Cycle Due. Please Change Collet At Pre-Tape Vision.
370 Pickup Head 13 Collet Life Time Cycle Due. Please Change Collet At Pre-Tape Vision.
371 Pickup Head 14 Collet Life Time Cycle Due. Please Change Collet At Pre-Tape Vision.
372 Pickup Head 15 Collet Life Time Cycle Due. Please Change Collet At Pre-Tape Vision.
373 Pickup Head 16Collet Life Time Cycle Due. Please Change Collet At Pre-Tape Vision.
374 Pickup Head 9 Collet Clean Cycle Due. Please Clean Collet At Pre-Tape Vision.
375 Pickup Head 10 Collet Clean Cycle Due. Please Clean Collet At Pre-Tape Vision.
376 Pickup Head 11 Collet Clean Cycle Due. Please Clean Collet At Pre-Tape Vision.
377 Pickup Head 12 Collet Clean Cycle Due. Please Clean Collet At Pre-Tape Vision.
378 Pickup Head 13 Collet Clean Cycle Due. Please Clean Collet At Pre-Tape Vision.
379 Pickup Head 14 Collet Clean Cycle Due. Please Clean Collet At Pre-Tape Vision.
380 Pickup Head 15 Collet Clean Cycle Due. Please Clean Collet At Pre-Tape Vision.
381 Pickup Head 16 Collet Clean Cycle Due. Please Clean Collet At Pre-Tape Vision.
382 User Request For Maintenance On Pickup Head 9. Please Change / Clean Collet At Pre-Tape Vision.
383 User Request For Maintenance On Pickup Head 10. Please Change / Clean Collet At Pre-Tape Vision.
384 User Request For Maintenance On Pickup Head 11. Please Change / Clean Collet At Pre-Tape Vision.
385 User Request For Maintenance On Pickup Head 12. Please Change / Clean Collet At Pre-Tape Vision.
386 User Request For Maintenance On Pickup Head 13. Please Change / Clean Collet At Pre-Tape Vision.
387 User Request For Maintenance On Pickup Head 14. Please Change / Clean Collet At Pre-Tape Vision.
388 User Request For Maintenance On Pickup Head 15. Please Change / Clean Collet At Pre-Tape Vision.
389 User Request For Maintenance On Pickup Head 16. Please Change / Clean Collet At Pre-Tape Vision.
390 Good Bin Bucket Not Present
391 Transfer Ionizer Not ON
392 Picking Ionizer Not ON
393 Air Flow Meter Not ON For Transfer Ionizer
394 Air Flow Meter Not ON For Picking Ionizer
395 Barcode Scanner Cover Not Close
396 ESD Ground Failure Detected

Mi20 Machine User Manual 378

 397 Air Flow Meter For Main Air Pressure Low
398 Output Module #2 - Ionizer Not ON
400 Tape & Reel-A : Post Seal Light Source Down Sensor Not On
401 Tape & Reel-A : In Pocket Light Source Extend Not On
402 Input Frame Table - Rotation Motor Alarm
403 Input Frame Expander Motor Alarm
404 Ejector Pepper Pot Motor Alarm
405 Tape && Reel-B : X-Axis Motor Alarm
406 Tape && Reel-B : Y-Axis Motor Alarm
407 Tape && Reel-A : Index Motor Alarm
408 Tape && Reel-B : Index Motor Alarm
409 Tape && Reel-A : Seal Motor Alarm
410 Tape && Reel-B : Seal Motor Alarm
411 Tape && Reel-B : Post Seal Light Source Down Sensor Not On
412 Tape && Reel-B : In Pocket Light Source Extend Not On
413 Tape && Reel-A : In Pocket Vacuum Switch Not On
414 Tape && Reel-A : Pocket Position Vacuum Switch Not On
415 Tape && Reel-A : Cover Tape Entrance Vacuum Switch Not On
416 Tape && Reel-B : In Pocket Vacuum Switch Not On
417 Tape && Reel-B : Pocket Position Vacuum Switch Not On
418 Tape && Reel-B : Cover Tape Entrance Vacuum Switch Not On
501 Bump && Side Wall Vision Fail To Get Pickup Head Offset Value
502 Bump && Side Wall Vision Fail To Change Focus Value
503 Bump && Side Wall Vision Change Focus Time Out
504 Turret Pickup Head Offset Out OF Setting Control Value
505 Input Wafer Low Yield! Please Justify Whether to Continue Production.
506 Invalid 5S Pusher Down Position! Please Confirm The Teaching Position Before Continue Production.
507 Machine Not Safe To Move Due To Load Cell Detected On Ejector.
508 Flipper 3 Collet Life Time Cycle Due. Please Change Collet At Flipper Vision.
509 Flipper 4 Collet Life Time Cycle Due. Please Change Collet At Flipper Vision.
510 Flipper 3 Collet Clean Cycle Due. Please Clean Collet At Flipper Vision.
511 Flipper 4 Collet Clean Cycle Due. Please Clean Collet At Flipper Vision.
512 User Request For Maintenance On Flipper 3. Please Change / Clean Collet At Flipper Vision.
513 User Request For Maintenance On Flipper 4. Please Change / Clean Collet At Flipper Vision.
548 Setup Camera Not At Up Position
549 Setup Camera Not At Down Position
550 Setup Camera Vision Fail To Get Turret Pickup Head Height Value
551 Setup Camera Vision Fail To Get Flipper Pickup Head Height Value
552 Setup Camera Vision Fail To Get Flipper Pickup Head Height Value at Down Position
553 Setup Camera Vision Fail To Get Ejector Pepper Pot Height Value
800 Pickup Head 1 Out of Specification
801 Pickup Head 2 Out of Specification
802 Pickup Head 3 Out of Specification
803 Pickup Head 4 Out of Specification
804 Pickup Head 5 Out of Specification
805 Pickup Head 6 Out of Specification

Mi20 Machine User Manual 379

 806 Pickup Head 7 Out of Specification
807 Pickup Head 8 Out of Specification
808 Pickup Head 9 Out of Specification
809 Pickup Head 10 Out of Specification
810 Pickup Head 11 Out of Specification
811 Pickup Head 12 Out of Specification
812 Pickup Head 13 Out of Specification
813 Pickup Head 14 Out of Specification
814 Pickup Head 15 Out of Specification
815 Pickup Head 16 Out of Specification
816 Flipper Head Out of +-100um Specification
821 Flipper Head 1 Down Position Out of Specification
822 Flipper Head 2 Down Position Out of Specification
823 Flipper Head 3 Down Position Out of Specification
824 Flipper Head 4 Down Position Out of Specification
1000 Input Frame Table Clamper Down Fail
1001 Input Frame Table Clamper Up Fail
1002 Input Frame Table Rotation Lock Fail
1003 Input Frame Table Rotation Unlock Fail
1004 Ejector Pusher Going Down Fail
1005 Ejector Pusher Going Up Fail
1006 Input Pusher Not At Up Position Before Input Frame Table Move
1007 Ejector Pusher Pin Not At Down Position Before Input Frame Table Move
1008 Input Frame Table - XY Motor Fail To Received Command From Controller
1009 Input Frame Table - XYR Axis Homing Time Out
1010 Input Frame Table - XY Axis Move To Load/Unload Position Time Out
1011 Input Frame Table - XY Axis Move To Center Position Time Out
1012 Input Frame Table Frame Edge Limit Exceeded
1013 Input Frame Table - XY Axis Move Index Time Out
1014 Input Frame Table - XY Axis Move Offset Time Out
1015 Frame Not Present At Input Frame Table
1016 Empty Frame Unloaded At Input Frame Table
1017 Input Frame Table Not At Center Position Before Ejector Cylinder Up
1018 Input Frame Table Not At Load/Unload Position Before Clamper Up
1019 Turret Not At 45 Degree Before Input Frame Table Clamper Up
1020 Ejector's Pepper Pot Vacuum Sensor Not On
1021 Input Frame Unloaded
1022 Turret Not Stop Before Input Frame Table Clamper Up
1023 Turret Pick Up Arm Not In Input Pusher Position
1024 Input Frame Table Left Side Envelope Limit Exceeded
1025 Input Frame Table Right Side Envelope Limit Exceeded
1026 Input Frame Table Top Side Envelope Limit Exceeded
1027 Input Frame Table Bottom Side Envelope Limit Exceeded
1028 Input Frame Table Not At Center Position Before Input Frame Table Index
1029 Unexpected Next Offset Pitch Value
1030 No Pitch Value for IFT X or Y Axis

Mi20 Machine User Manual 380

 1031 Input Frame Table Rotation Home Time Out
1032 Input Frame Table - XY Axis Move To Rotate Position Time Out
1033 Input Frame Table - XY Axis Move To First Die Position Time Out
1034 Input Frame Table - R Axis Move To Center Position Time Out
1035 Input Frame Table - R Axis Move Offset Time Out
1036 Input Frame Table Vision Learn New Die Pattern
1037 Input Frame Transfer with Frame Before IFT Clamper Down
1038 Input Frame Transfer with Frame Before IFT Clamper Up
1039 Please Teach First Input Frame In New Lot
1040 Barcode Scan Fail
1041 Error Happen When Teaching Input Frame. Please Manually verify it.
1042 Please Verify Teach Unit or First Unit Position Before Run Production
1043 Input Frame Table Clamper Not At Up Position
1044 Input Frame Table Clamper Not At Down Position
1045 Input Frame Table Circle Type Envelope Limit Exceeded
1046 Input Frame Table - XY Axis Not Respond
1047 Input Frame Table Rotation Edge Limit Exceeded
1048 Input Frame Table - R Axis Rotate To Position Time Out
1049 Input Frame Table - XY Axis Move To Safety Position Time Out When Auto Replace Is in Progress
1050 Input Frame Table Not Able To Move Long Distance When Ejector Cylinder Up
1051 No Enough input dice quantity to complete 1 output reel while running randomly pick sequence
1052 Input Frame Table - XY Axis Move For Test Position Time Out
1053 Input Frame Table - R Axis Move For Test Position Time Out
1054 Flipper Pusher Not At Up Position Before Input Frame Table Move
1055 Input Frame Table - XY Axis Move To Next Island Position Time Out
1056 Input Frame Table - XY Axis Fail To Move Next Island First Die
1057 Input Frame Table - X Axis Frame Edge Limit Exceeded
1058 Input Frame Table - Y Axis Frame Edge Limit Exceeded
1059 Input Frame Table Bar Expender Detected But Circle Input Frame Type Selected
1060 Input Frame Table Bar Expender Not Detected But Rectangular Input Frame Type Selected
1061 Input Frame Table Move To Corner Unit Time Out
1062 Input Frame Table Fail To Search First Unit
1063 Input Frame Table Rotate 90 Degree Sensor Not On
1064 Input Frame Table Rotate -90/270 Degree Sensor Not On
1065 Input Frame Table Rotate 180 Degree Sensor Not On
1066 12 Inch Frame Not Present Or Sensor Misalign At Input Frame Table
1067 8 Inch Frame Not Present Or Sensor Misalign At Input Frame Table
1068 17 Inch Frame Not Present Or Sensor Misalign At Input Frame Table
2000 Ejector Pusher Servo Motor Off Fail
2001 Ejector Pusher Motor Fail To Received Command From Controller
2002 Ejector Pusher Homing Time Out
2003 Ejector Pusher Move Up Not Respond
2004 Ejector Pusher Move Up Time Out
2005 Ejector Pusher Move Down Not Respond
2006 Ejector Pusher Move Down Time Out
2007 Ejector Pusher E-Gearing Not Respond

Mi20 Machine User Manual 381

 2008 Ejector Pusher E-Gearing Time Out
2009 Ejector Pusher Move For Test Time Out
2020 Flipper Motor Fail To Received Command From Controller
2021 Flipper Motor Home Time Out
2022 Flipper Motor Jog Clock Wise Direction Time Out
2023 Flipper Motor Jog Counter Clock Wise Direction Time Out
2024 Flipper Motor Not In Position Before Index
2025 Flipper Motor Index Time Out
2026 Flipper Motor To Home-Offset Position Time Out
2027 Flipper Motor Index Not Respond
2029 Input Pusher Lifter Down Time Out
2030 Input Pusher Lifter Up Time Out
2031 Flipper Pickup Head 1 Low Yield
2032 Flipper Pickup Head 2 Low Yield
2033 Input Pusher Not At Up Position Before Flipper Home
2034 Flipper Pusher Not At Up Position Before Flipper Home
2035 Flipper Pickup Head 3 Low Yield
2036 Flipper Pickup Head 4 Low Yield
2100 Flipper Pusher Motor Fail To Received Command From Controller
2101 Flipper Pusher Motor Off Time Out
2102 Flipper Pusher Homing Time Out
2103 Flipper Pusher Move Up Time Out
2104 Flipper Pusher Not At Up Position
2105 Flipper Pusher Move Down Time Out
2106 Flipper Pusher Soft Landing Time Out
2107 Flipper Pusher Move For Test Time Out
3000 Input Pusher Motor Fail To Received Command From Controller
3001 Input Pusher Motor Off Time Out
3002 Input Pusher Homing Time Out
3003 Input Pusher Move Up Time Out
3004 Input Pusher Not At Up Position
3005 Input Pusher Move Down Time Out
3006 Input Pusher Soft Landing Time Out
3008 Input Pusher Move For Test Time Out
4001 Turret Motor Switch Off
4002 Turret Motor Error
4003 Turret Motor Command Error
4004 Turret Motor Servo On Fail
4005 Turret Motor Get CAM Speed Fail
4006 Turret Servo On Fail
4007 Not All Turret Pickup Head Up Before Indexing
4009 Input Pusher Not At Up Position Before Turret Motor Indexing
4010 Turret Motor Warning Before Indexing
4011 Turret Motor Error Before Indexing
4012 Turret Motor Warning Before Indexing
4013 Turret Motor Error Before Indexing

Mi20 Machine User Manual 382

 4014 Flipper Pusher Not At Up Position Before Turret Motor Indexing
4015 Tester Pusher Not At Up Position Before Turret Motor Indexing
4016 Tape && Reel-A : Pusher Not At Up Position Before Turret Motor Indexing
4017 Tray Pusher Not At Up Position Before Turret Motor Indexing
4018 5S Vision Pusher Not At Up Position Before Turret Motor Indexing
4019 Detaper Pusher Not At Up Position Before Turret Motor Indexing
4020 Turret Motor Home Time Out
4021 Turret Motor Home Position 0 Time Out
4023 Turret Motor Move Back Full Cycle Time Out
4026 Turret Motor Index In Position Time Out
4027 Turret Motor Index Time Out
4028 Turret Motor Half Index In Position Time Out
4029 Turret Motor Half Index Time Out
4030 Turret Pickup Head 1 Low Yield
4031 Turret Pickup Head 2 Low Yield
4032 Turret Pickup Head 3 Low Yield
4033 Turret Pickup Head 4 Low Yield
4034 Turret Pickup Head 5 Low Yield
4035 Turret Pickup Head 6 Low Yield
4036 Turret Pickup Head 7 Low Yield
4037 Turret Pickup Head 8 Low Yield
4038 Turret Pickup Head 9 Low Yield
4039 Turret Pickup Head 10 Low Yield
4040 Turret Pickup Head 11 Low Yield
4041 Turret Pickup Head 12 Low Yield
4042 Turret Pickup Head 13 Low Yield
4043 Turret Pickup Head 14 Low Yield
4044 Turret Pickup Head 15 Low Yield
4045 Turret Pickup Head 16 Low Yield
4046 Angle Correction Cylinder Not Retract Before Turret Motor Indexing
4047 Test Site 1 Pusher Not At Up Position Before Turret Motor Indexing
4048 Test Site 2 Pusher Not At Up Position Before Turret Motor Indexing
5000 Rotator Pusher Motor Fail To Received Command From Controller
5001 Rotator Pusher Servo Motor Off Time Out
5002 Rotator Pusher Homing Time Out
5003 Rotator Pusher Move Up Time Out
5004 Rotator Pusher Up Sensor Not On
5005 Rotator Pusher Soft Landing Time Out
5006 Rotator Pusher Move Down Time Out
5007 Turret Not Stop Before Rotator Pusher Going Down
5008 Rotator Count Update Fail
5020 Rotator Motor Turn Home Not Respond
5021 Rotator Motor Turn Home Time Out
5022 Rotator Motor Jog Not Respond
5023 Rotator Motor Jog Time Out
5024 Rotator Motor Not In-Position

Mi20 Machine User Manual 383

 5025 Rotator Motor Turn 0º Not Respond
5026 Rotator Motor Turn 0º Time Out
5027 Rotator Motor Turn Not Respond
5028 Rotator Motor Turn Time Out
6000 Tape && Reel-A : X Axis Servo Motor Off Fail
6001 Tape && Reel-A : Y Axis Servo Motor Off Fail
6004 Tape && Reel-A : Pusher Not At Up Position Before XY Move
6005 Tape && Reel-A : XY Motor Fail To Received Command From Controller
6006 Tape && Reel-A : XY Axis Homing Time Out
6007 Tape && Reel-A : XY Axis Move To Standby Position Time Out
6008 Tape && Reel-A : XY Axis Move To Center Position Time Out
6009 Tape && Reel-A : XY Axis Move Index Time Out
6011 Tape && Reel-A : XY Axis Move Offset Time Out
6012 Tape && Reel-A : XY Limit Exceeded
6013 Tape && Reel-A : XY Not In Center Position
6014 Tape && Reel-A : XY Axis Return To Center Position Time Out
6015 Tape && Reel-A : XY Axis Move To Die Replacement Position Time Out
6016 Tape && Reel-A : XY Not In Die Replacement Position
6017 Tape && Reel-A : XY Axis Move To Auto Clean Position Time Out
6018 Tape && Reel-A : XY Axis Move For Test Time Out
6019 Tape && Reel-A : XY Not In Standby Position Before Return Previous Position
6020 Tape && Reel-A : XY Axis Return Previous Position Time Out
6021 Tape && Reel-A : XY Cannot Move As Tray XY Not At Standby Position
7000 Input Frame Transfer Motor Fail To Received Command From Controller
7001 Input Frame Transfer Homing Time Out
7002 Input Frame Transfer Move To 'Insert Standby' Position Time Out
7003 Input Frame Transfer Move To 'Insert Frame' Position Time Out
7004 Input Frame Transfer Move To 'IE Standby' Position Time Out
7005 Input Frame Transfer Move To 'Load/Unload' Position Time Out
7006 Input Frame Transfer Clamper Open Fail
7007 Input Frame Transfer Clamper Close Fail
7008 Frame Not Present At Input Frame Transfer Clamper
7009 Input Frame Transfer Clamper Down Fail
7010 Input Frame Transfer Clamper Up Fail
7011 Machine End Input Frame Completed.
7012 Frame Present At Input Frame Transfer Clamper. Please Manually Take Out The Frame.
7013 Frame Present At Input Frame Table. Please Manually Take Out The Frame.
7014 Frame Not Present At Current Slot In Input Elevator
7015 Bump && Side Wall Vision Result Not In Correct Format
7017 Input Frame Transfer Jam
7018 Input Frame Table Not At Load/Unload Before Input Frame Transfer Move to Insert Frame
7019 Input Frame Transfer Move Reversed Direction Time Out After Input Frame Transfer Jam
7020 Input Frame Transfer Move Forward Direction Time Out After Input Frame Transfer Jam
7021 Fail To Scan Wafer Barcode. Please Manually Scan The Barcode
7125 Input Frame Table Not At Load/Unload.
7126 Input Frame Table Not At Safe Position Before Ejector Pepper Pot Up

Mi20 Machine User Manual 384

 8000 Input Elevator Motor Alarm
8001 Input Elevator Motor Not In Position
8003 Input Elevator Frame In Bracket Sensor Misalignment
8004 Input Elevator Unable To Move When Input Frame Transfer Is Inside.
8005 Input Elevator Motor Fail To Received Command From Controller
8006 Input Elevator Homing Time Out
8007 Input Elevator Fail To Move To 'User Load/Unload' Position
8008 Input Elevator Index Time Out
8009 Input Elevator Magazine Gate Open Fail
8010 Input Elevator Magazine Gate Close Fail
8011 Input Elevator Magazine Not Present
8012 Input Elevator Magazine Wrong Orientation
8013 Input Elevator Magazine Gate Not Open. Please Manually Open It.
8014 Input Elevator Fail To Unlock Magazine
8015 Input Elevator Fail To Lock Magazine
8016 Unable To UnLoad Frame From Input Elevator When User Manually Unload Magazine
8017 Input Elevator's Frame Out Bracket Sensor Misalignment
8018 Please Unload or Reset Input Magazine.
8019 Input Elevator Move For Test Time Out
9000 Input Vision Not Ready
9001 Input Vision Not Respond
9002 Input Vision Grabbing Time Out
9003 Input Vision Time Out
9004 Input Vision Result Time Out
9005 Input Vision Continuous Skip Fail Reach Limit
9006 Input Vision Low Yield
9007 Input Vision Check Reference Unit Fail
9008 Input Vision Unexpected Pitch
9009 Input Vision Fail To Adjust Local Area Rotation
9010 Input Vision Fail To Get Unit Pitching
9011 Input Vision Fail To Teach Die
9012 Input Vision Fail To Teach Reference Die
9013 Input Vision Fail To Align Wafer Angle Rotation
9014 Input Vision Wait Winsock Time Out
9015 Input Vision Fail To Get Unit Size
9016 Input Vision Fail To Check Fiducial Point
9017 Input Vision Fail To Verify Top Right Fiducial Point
9018 Input Vision Fail To Verify Bottom Right Fiducial Point
9019 Input Vision Fail To Verify Bottom Left Fiducial Point
9020 Input Vision Fail To Verify Top Left Fiducial Point
9021 Move To The Wrong Island Detected. Please Verify The Map And The Physical Wafer.
9022 Input Vision Continuous Fail. Please Reteach The Wafer Map And Confirm The Current Die Position.
10000 Bump && Side Wall Vision Not Ready
10001 Bump && Side Wall Vision Not Respond
10003 Bump && Side Wall Vision Time Out
10004 Bump && Side Wall Vision Result Time Out

Mi20 Machine User Manual 385

 10005 Bump && Side Wall Vision Continuous Skip Fail Reach Limit
10006 Bump && Side Wall Vision Low Yield
10007 Bump && Side Wall Vision Learn New Die Pattern
10008 Bump && Side Wall Vision Empty Unit Detected
11000 Tape && Reel-A : Pocket Position Vision Not Ready
11001 Tape && Reel-A : Pocket Position Vision Not Respond
11002 Tape && Reel-A : Pocket Position Vision Grabbing Time Out
11003 Tape && Reel-A : Pocket Position Vision Time Out
11004 Tape && Reel-A : Pocket Position Vision Result Time Out
11005 Tape && Reel-A : Pocket Position Vision Continuous Skip Fail Reach Limit
11006 Tape && Reel-A : Pocket Position Vision Low Yield
11007 Tape && Reel-A : Pocket Position Vision Learn New Die Pattern
11008 Tape && Reel-A : Pocket Position Vision Pocket Image Fail
11009 Tape && Reel-A : Pocket Position Vision No Info
11010 Tape && Reel-A : Fail to Retry Pocket Position Vision
11011 Tape && Reel-A : Carrier Tape Jam Detected At Pocket Position Vision
12000 Tape && Reel-A : Index Motor Not Up
12001 Tape && Reel-A : Seal Motor Not Up
12002 Tape && Reel-A : Index Motor Not Ready
12003 Tape && Reel-A : Seal Motor Not Ready
12004 Tape && Reel-A : Seal Heater #1 Not Ready
12005 Tape && Reel-A : Seal Heater #2 Not Ready
12006 Tape && Reel-A : Seal Cover Tape Not Present
12007 Tape && Reel-A : Entry Plate Not Close
12008 Tape && Reel-A : Cover Tape Counter Limit Reach. Please change Cover Tape
12009 Tape && Reel-A : Carrier Tape Counter Limit Reach. Please change Carrier Tape Jumbo Reel
12011 Tape && Reel-A : Pickup Head Lifter Up Fail
12012 Tape && Reel-A : Pickup Head Lifter Down Fail - Clear Unit In Tape
12013 Tape && Reel-A : Carrier Tape Jam
12014 Tape && Reel-A : No Die Detected At Tape Empty Pocket Sensor
12015 Tape && Reel-A : Index Motor Not Respond
12016 Tape && Reel-A : Index Motor Time Out
12022 Tape && Reel-A : Tape Cutter Up Fail
12023 Tape && Reel-A : Tape Cutter Down Fail
12024 Tape && Reel-A : Die Missing Before Tape
12025 Tape && Reel-A : Die Jam At Tape - Clear Die In Tape
12026 Tape && Reel-A : Die Missing At Tape Pocket
12028 Tape && Reel-A : Output Reel Full
12029 Tape && Reel-A : Tape Pocket Not Empty In Trailer/Leader Area
12031 Tape && Reel-A : Index Motor Not Home
12032 Tape && Reel-A : Tape Seal Pressure Low
12033 Tape && Reel-A : Auto Purge Done
12034 Tape && Reel-A : Carrier Tape Reel Jam
12035 Tape && Reel-A : Carrier Tape Empty
12036 Tape && Reel-A : Sealing Shoe PM Due
12037 Tape && Reel-A : Sealing Block Not Down Before Sealing

Mi20 Machine User Manual 386

 12038 Tape && Reel-A : Purge Done
12041 Tape && Reel-A : Index Motor Not Home Before Index
12042 Tape && Reel-A : Index Motor Not Home After Index
12043 Tape && Reel-A : Carrier Tape Jam No Index
12044 Tape && Reel-A : Carrier Tape Jam Half Index
12046 Tape && Reel-A : Current Trailer count less than setting count before index
12047 Tape && Reel-A : Current Trailer count more than setting count before index
12048 Tape && Reel-A : Current Leader count more than 0 before index
12049 Tape && Reel-A : Current Trailer count Less than setting count before index leader
12050 Tape && Reel-A : Current Trailer count more than setting count before index leader
12051 Tape && Reel-A : Current Tape count less than setting count before index leader
12052 Tape && Reel-A : Current Tape count more than setting count before index leader
12053 Tape && Reel-A : Current Tape count more than 0 before index trailer
12054 Tape && Reel-A : Current Leader count more than 0 before index trailer
12055 Tape && Reel-A : Track not empty before cut tape
12056 Tape && Reel-A : No Unit At Track Before Index Empty Pocket
12057 Tape && Reel-A : Index Empty Pocket Done
12058 Tape && Reel-A : Track not empty after Tape Jog. Please cut Tape before continue production.
12060 Tape && Reel-A : Seal Block Down Fail
12061 Tape && Reel-A : Seal Block Up Fail
12063 Tape && Reel-A : Seal Motor Home Time Out
12064 Tape && Reel-A : Seal Motor Turn 28.8º Not Respond
12065 Tape && Reel-A : Seal Motor Turn 28.8º Time Out
12066 Tape && Reel-A : Seal Motor Turn -28.8º Not Respond
12067 Tape && Reel-A : Seal Motor Turn -28.8º Time Out
12068 Tape && Reel-A : Seal Motor Turn 57.6º Not Respond
12069 Tape && Reel-A : Seal Motor Turn 57.6º Time Out
12070 Tape && Reel-A : Seal Motor Turn -57.6º Not Respond
12071 Tape && Reel-A : Seal Motor Turn -57.6º Time Out
12072 Tape && Reel-A : Seal Motor Turn Home Time Out
12073 Tape && Reel-A : Seal Motor Turn Up Time Out
12074 Tape && Reel-A : Seal Motor Turn Down Time Out
12075 Tape && Reel-A : Seal Motor Jog Not Respond
12076 Tape && Reel-A : Seal Motor Jog Time Out
12077 Tape && Reel-A : Seal Block Up Before Sealing
12078 Tape && Reel-A : Seal Motor Not Down After Sealing
12079 Tape && Reel-A : Seal Motor Turn 151.2º Not Respond
12080 Tape && Reel-A : Seal Motor Turn 151.2º Time Out
12081 Tape && Reel-A : Seal Motor Turn -151.2º Not Respond
12082 Tape && Reel-A : Seal Motor Turn -151.2º Time Out
12087 Tape && Reel-A : Empty Pocket Counter Is More Than 1% Of Total Tape Count In One Reel
12088 Tape && Reel-A : Carrier Tape Reel Jam
12089 Tape && Reel-A : Carrier Tape Reel Reach Limit
12090 Tape && Reel-A : Index Motor Not Home Before Index (Sprocket Wheel)
12091 Tape && Reel-A : Index Motor Not Home Before Index (Home Sensor)
12092 Tape && Reel-A : Index Motor Reverse Home

Mi20 Machine User Manual 387

 12093 Tape && Reel-A : QA Output Reel Full
12094 Tape && Reel-A : Output Reel Completed. Please Continue Current Lot or Unload Frame.
12095 Tape && Reel-A : Partial Reel Done
12096 Tape && Reel-A : Output Reel Completed and Cut Done. Please Collect The Reel.
12100 Tape && Reel-A : Pusher Motor Fail To Received Command From Controller
12101 Tape && Reel-A : Pusher Servo Motor Off Time Out
12102 Tape && Reel-A : Pusher Homing Time Out
12103 Tape && Reel-A : Pusher Move Up Time Out
12104 Tape && Reel-A : Pusher Not At Up Position
12105 Tape && Reel-A : Pusher Soft Landing Time Out
12106 Tape && Reel-A : Pusher Move Down Time Out
12107 Tape && Reel-A : Turret Not Stop Before Tape & Reel Pusher Going Down
12108 Tape && Reel-A : Count Update Fail
12109 Tape && Reel-A : Please Insert Output Reel Into Winder
12110 Tape && Reel-A : Pusher Move For Test Time Out
12111 Tape && Reel-A : No Touching Value for Tape & Reel Pusher
12112 Tape && Reel-A : Index Motor Fail To Received Command From Controller
12113 Tape && Reel-A : Index Motor Index Not Response
12114 Tape && Reel-A : Index Motor Index Time Out
12115 Tape && Reel-A : Index Motor On Fail
12116 Tape && Reel-A : Tape Winder Cylinder Extend Fail
12117 Tape && Reel-A : Tape Winder Cylinder Retract Fail
12118 Tape && Reel-A : Seal Cover Tape Not Detected
12120 Tape && Reel-A : Jumbo Reel Jam Detected. Please Check the Jumbo Reel.
12121 Tape && Reel-A : Cover Tape Reel Jam
12122 Tape && Reel-A: Index Position Read Fail. Please Adjust Index Motor Manually
12123 Tape && Reel-A : Index Auto Move to Last Position Fail. Please Adjust Index Motor Manually
12124 Tape && Reel-A : Pusher Servo On Time Out
13000 Tester Pusher Motor Fail To Received Command From Controller
13001 Tester Pusher Servo Motor Off Time Out
13002 Tester Pusher Homing Time Out
13003 Tester Pusher Move Up Time Out
13004 Tester Pusher Not At Up Position
13005 Tester Pusher Soft Landing Time Out
13006 Tester Pusher Move Down Time Out
13007 Turret Not Stop Before Tester Pusher Going Down
13010 Tester Not Ready
13011 Tester Respond Time Out
13012 Tester Pusher Lifter Up Fail
13013 Tester Pusher Lifter Down Fail
13014 Tester Multiple Binning Error
13020 Tester No Binning Error
13024 Tester Bin 1 Reach Maximum Count
13025 Tester Bin 2 Reach Maximum Count
13026 Tester Bin 3 Reach Maximum Count
13027 Tester Bin 4 Reach Maximum Count

Mi20 Machine User Manual 388

 13028 Tester Bin 5 Reach Maximum Count
13029 Tester Bin 6 Reach Maximum Count
13030 Tester Bin 7 Reach Maximum Count
13031 Tester Bin 8 Reach Maximum Count
13032 Tester Low Yield
14000 Tape && Reel-A : In Pocket Vision Not Ready
14001 Tape && Reel-A : In Pocket Vision Not Respond
14002 Tape && Reel-A : In Pocket Vision Time Out
14003 Tape && Reel-A : In Pocket Vision Result Time Out
14004 Tape && Reel-A : In Pocket Vision Fail Unit Detected in Tape Pocket
14005 Tape && Reel-A : In Pocket Vision Empty Pocket Detected in Tape Pocket
14006 Tape && Reel-A : In Pocket Vision Learn New Unit Pattern
14007 Tape && Reel-A : Defect Die Still Present In Tape Pocket. Please Manually Take Out It.
14008 Tape && Reel-A : In Pocket Vision No Info
14009 Tape && Reel-A : In Pocket Vision Light Source Not Present
14010 Tape && Reel-A : In Pocket Vision Detected Unit At Carrier Tape Leader
14011 Tape && Reel-A : In Pocket Vision Detected Unit At Carrier Tape Trailer
14012 Tape && Reel-A : In Pocket Vision Low Yield
15000 Tape && Reel-A : Post-Seal Vision Not Ready
15001 Tape && Reel-A : Post-Seal Vision Not Respond
15002 Tape && Reel-A : Post-Seal Vision Time Out
15003 Tape && Reel-A : Post-Seal Vision Result Time Out
15004 Tape && Reel-A : Post-Seal Vision Sealing Fail Reach Maximum Count
15005 Tape && Reel-A : Post-Seal Vision Unit Inspection Fail Reach Maximum Count
15006 Tape && Reel-A : Post-Seal Vision Learn New Unit Pattern
15008 Tape && Reel-A : Post-Seal Vision Empty Pocket Fail Or Unit Missing
15009 Tape && Reel-A : Post-Seal Vision Pocket Image Fail
15010 Tape && Reel-A : Post-Seal Vision Top Layer Seal Broken
15011 Tape && Reel-A : Post-Seal Vision Bottom Layer Seal Broken
15012 Tape && Reel-A : Post-Seal Vision Both Top & Bottom Layer Seal Broken
15013 Tape && Reel-A : Post-Seal Vision Top Layer Seal Limit Exceeded
15014 Tape && Reel-A : Post-Seal Vision Bottom Layer Seal Limit Exceeded
15015 Tape && Reel-A : Post-Seal Vision Both Top & Bottom Layer Seal Limit Exceeded
15016 Tape && Reel-A : Post-Seal Vision Top Layer Seal Width Inconsistency
15017 Tape && Reel-A : Post-Seal Vision Bottom Layer Seal Width Inconsistency
15018 Tape && Reel-A : Post-Seal Vision Relative Seal Width Inconsistency
15019 Tape && Reel-A : Post-Seal Vision Arm Extend Fail
15020 Tape && Reel-A : Post-Seal Vision Arm Retract Fail
15021 Tape && Reel-A : Post-Seal Vision Extra Unit Detected During Trailer/Leader
15022 Tape && Reel-A : Post-Seal Vision Quantity Variance Detected
15023 Tape && Reel-A : In Pocket Cover Close Fail
15024 Tape && Reel-A : In Pocket Cover Open Fail
15025 Tape && Reel-A : Turret Not At Half Index Before In Pocket Cover Close
16000 Flipper Vision Not Ready
16001 Flipper Vision Not Respond
16003 Flipper Vision Time Out

Mi20 Machine User Manual 389

 16004 Flipper Vision Result Time Out
16005 Flipper Vision Continuous Skip Fail Reach Limit
16006 Flipper Vision Low Yield
16007 Flipper Vision Learn New Unit Pattern
16008 Flipper Vision Empty Unit Detected
16009 Flipper Vision Continuous Empty Fail Reach Limit
16010 Flipper Vision Continuous Skip Fail Reach Limit At Flipper #1
16011 Flipper Vision Continuous Skip Fail Reach Limit At Flipper #2
16012 Flipper Vision Continuous Empty Fail Reach Limit At Flipper #1
16013 Flipper Vision Continuous Empty Fail Reach Limit At Flipper #2
16014 Flipper Vision Continuous Skip Fail Reach Limit At Flipper #3
16015 Flipper Vision Continuous Skip Fail Reach Limit At Flipper #4
16016 Flipper Vision Continuous Empty Fail Reach Limit At Flipper #3
16017 Flipper Vision Continuous Empty Fail Reach Limit At Flipper #4
17000 Tray Pusher Motor Fail To Received Command From Controller
17001 Tray Pusher Servo Motor Off Time Out
17002 Tray Pusher Homing Time Out
17003 Tray Pusher Move Up Time Out
17004 Tray Pusher Not At Up Position
17005 Tray Pusher Soft Landing Time Out
17006 Tray Pusher Move Down Time Out
17007 Turret Not Stop Before Tray Pusher Going Down
17008 Tray Count Update Fail
17009 Tray Pusher Move For Test Time Out
18000 Tray X Axis Servo Motor Off Fail
18001 Tray Y Axis Servo Motor Off Fail
18003 Tape And Reel Not At Standby Position Before XY Move
18004 Tray Pusher Not At Up Position Before XY Move
18005 Tray XY Motor Fail To Received Command From Controller
18006 Tray XY Axis Homing Time Out
18007 Tray XY Axis Move To Standby Position Time Out
18008 Tray XY Axis Move To Center Position Time Out
18009 Tray XY Axis Move Index Time Out
18011 Tray XY Axis Move Offset Time Out
18012 Tray XY Limit Exceeded
18013 Tray XY Axis Move To Load/Unload Position Time Out
18014 Tray XY Axis Move To First Unit Position Time Out
18015 Tray XY Axis Move For Test Time Out
18016 Tray XY Axis Move To Load/Unload Position Time Out
18017 Tray XY Axis Move To First Unit Position Time Out
18018 Tray XY Axis Move For Test Time Out
18019 Output Tray Full. Please Unload Tray
18020 Unload Tray Complete
18021 Tray XY Cannot Move As Tape & Reel XY Not At Standby Position
18050 Output Tray Not Present
19000 Tape && Reel-A : Carrier Tape Lock Fail

Mi20 Machine User Manual 390

 19001 Tape && Reel-A : Carrier Tape Unlock Fail
19002 Tape && Reel-A : Tape & Reel XY Is Not Safe To Move When Auto Replace In Progress
19003 Tape && Reel-A : Current Tape Pocket Continuous Fail After Several Retry Auto Replace.
19004 Tape && Reel-A : Cut tape Is Not Allowed When Auto Replace In Progress
19005 Tape && Reel-A : Tape External Cleanliness Arm Cylinder Extend Fail
19006 Tape && Reel-A : Tape External Cleanliness Arm Cylinder Retract Fail
21000 Tray Vision Not Ready
21001 Tray Vision Not Respond
21002 Tray Vision Time Out
21003 Tray Vision Result Time Out
21004 Tray Vision Fail
21005 Tray Vision Pocket Image Fail
21006 Tray Vision Low Yield
21009 Tray Vision Fail Reach Maximum Count
21011 Tray Vision Empty Unit Detected
21012 Learn Tray Vision
22000 Angle Correction Motor Off Fail
22001 Angle Correction Motor Fail To Received Command From Controller
22002 Angle Correction Motor Homing Time Out
22003 Angle Correction Motor No Respond When Move To Center
22004 Angle Correction Motor Move To Center Time Out
22005 Angle Correction Motor No Respond When Moving
22006 Angle Correction Motor Move Time Out
22007 Angle Correction Left Cylinder Extend Time Out
22008 Angle Correction Left Cylinder Retract Time Out
22009 Angle Correction Right Cylinder Extend Time Out
22010 Angle Correction Right Cylinder Retract Time Out
22011 Left Angle Correction Arm Not Retract Before Turret Motor Indexing
22012 Right Angle Correction Arm Not Retract Before Turret Motor Indexing
22013 Angle Correction Arm Not Retract Before Turret Motor Indexing
23000 De-Taper Index Motor Not Respond
23001 De-Taper Index Motor Time Out
23002 De-Taper Tape Jam
23003 De-Taper Pusher Not At Up Position Before Turret Motor Indexing
23004 De-Taper Pusher Alarm
23005 De-Taper Module Not Detected
23006 De-Taper Input Reel Not Unit Detected. De-Taper End Done.
23010 De-Taper Lifter Arm Extend Down Fail
23011 De-Taper Lifter Arm Retract Up Fail
23012 De-Taper Module Detected Before IFT And Turret Move
23013 De-Taper Module Detected Before Auto Homing. Please Remove The De-Taper Module
23014 De-Taper Module Detected When De-Taper Module Is Not Turn On
24000 5S Vision Pusher Motor Fail To Received Command From Controller
24001 5S Vision Pusher Servo Motor On Time Out
24002 5S Vision Pusher Homing Time Out
24003 5S Vision Pusher Move Up Time Out

Mi20 Machine User Manual 391

 24004 5S Vision Pusher Not At Up Position
24005 5S Vision Pusher Soft Landing Time Out
24006 5S Vision Pusher Move Down Time Out
24008 5S Vision Pusher Servo Motor Off Time Out
24009 5S Vision Pusher Servo On Time Out
24010 5S Vision Pusher Motor Command Error
24011 5S Vision Pusher Motor Error
24012 5S Vision Pusher Motor Error Before Indexing
24013 5S Vision Pusher Motor Warning Before Indexing
24014 5S Vision Pusher Motor Servo Off Before Indexing
24015 5S Vision Pusher In Position Time Out
24016 5S Vision Pusher Index Time Out
25000 Canister Motor Off Fail
25001 Canister Motor Fail To Received Command From Controller
25002 Canister Motor Homing Time Out
25003 Canister Motor No Respond When Move
25004 Canister Motor Move Time Out
25005 Canister Motor No Respond When Moving
25006 Canister Motor Move Time Out
25007 Canister Tube 1 Not Present
25008 Canister Tube 2 Not Present
25009 Canister Tube 3 Not Present
25010 Canister Tube 4 Not Present
25011 Canister Tube 1 Full
25012 Canister Tube 2 Full
25013 Canister Tube 3 Full
25014 Canister Tube 4 Full
25015 Unit Is Missing Before Purging
25016 Canister 1 Never Clean After Reset Counter
25017 Canister 2 Never Clean After Reset Counter
25018 Canister 3 Never Clean After Reset Counter
25019 Canister 4 Never Clean After Reset Counter
25020 Turret Rejected Bin Never Clean After Reset Counter
25021 Flipper Rejected Bin Never Clean After Reset Counter
25022 Pre-Tape Vision Rejected Bin Never Clean After Reset Counter
26000 Re-Flip Flipper Pusher Move Down Fail
26001 Re-Flip Flipper Pusher Move Up Fail
26002 Re-Flip Flipper Not Retracted Before External Flipper Transfer Head Extend
26003 Re-Flip Flipper Pusher Not Up Before External Flipper Transfer Head Extend
26004 Re-Flip Flipper Transfer Head Extend Fail
26005 Re-Flip Flipper Transfer Head Retract Fail
26006 Re-Flip Flipper Rotate 180 Degree Fail
26007 Re-Flip Flipper Rotate 0 Degree Fail
26008 Re-Flip Flipper Transfer Head Not Retracted Before External Flipper Extend
26009 Re-Flip Flipper Extend Fail
26010 Re-Flip Flipper Retract Fail

Mi20 Machine User Manual 392

 27000 Auto Turn On SecsGem Fail. Please Manually Turn On the SecsGem
30000 Input Frame Expander Motor Fail To Received Command From Controller
30001 Input Frame Expander Motor Home Time Out
30002 Input Frame Expander Motor Not In Position Before Index
30003 Input Frame Expander Motor Index Time Out
30004 Input Frame Expander Motor To Home-Offset Position Time Out
30005 Input Frame Expander Motor Index Not Respond
30006 Input Frame Expander Motor Down Time Out
30007 Input Frame Expander Motor Up Time Out
31001 Flipper Pusher Motor Switch Off
31002 Flipper Pusher Motor Error
31003 Flipper Pusher Motor Command Error
31004 Flipper Pusher Motor Servo On Fail
31005 Flipper Pusher Motor Get CAM Speed Fail
31006 Flipper Pusher Motor Servo On Fail
31007 Flipper Pusher Not At Up Position Before Turret Motor Indexing
31008 Flipper Pusher Motor Warning Before Indexing
31009 Flipper Pusher Motor Error Before Indexing
31010 Flipper Pusher Motor Home Time Out
31011 Flipper Pusher Motor Home Move Position 0 Time Out
31012 Flipper Pusher Motor Index Time Out
31013 Flipper Pusher Motor Index In Position Time Out
32000 ACSAS Pusher Motor Fail To Received Command From Controller
32001 ACSAS Pusher Servo Motor On Time Out
32002 ACSAS Pusher Homing Time Out
32003 ACSAS Pusher Move Up Time Out
32004 ACSAS Pusher Not At Up Position
32005 ACSAS Pusher Soft Landing Time Out
32006 ACSAS Pusher Move Down Time Out
32008 ACSAS Pusher Servo Motor Off Time Out
32009 ACSAS Pusher Servo On Fail
32010 ACSAS Pusher Motor Command Error
32011 ACSAS Pusher Motor Error
32012 ACSAS Pusher Motor Error Before Indexing
32013 ACSAS Pusher Motor Warning Before Indexing
32014 ACSAS Pusher Motor Servo Off Before Indexing
32015 ACSAS Pusher In Position Time Out
32016 ACSAS Pusher Index Time Out
32017 ACSAS Pusher Not At Up Position Before Turret Motor Indexing
32181 ACSAS Motor-X Home Time Out
32182 ACSAS Motor-Y Home Time Out
32183 ACSAS Motor-XY Home Time Out
32184 ACSAS Motor-X Turn 1 Time Out
32185 ACSAS Motor-X Turn 1 Time Out
33000 TACSAS Pusher Motor Fail To Received Command From Controller
33001 TACSAS Pusher Servo Motor On Time Out

Mi20 Machine User Manual 393

 33002 TACSAS Pusher Homing Time Out
33003 TACSAS Pusher Move Up Time Out
33004 TACSAS Pusher Not At Up Position
33005 TACSAS Pusher Soft Landing Time Out
33006 TACSAS Pusher Move Down Time Out
33008 TACSAS Pusher Servo Motor Off Time Out
33009 TACSAS Pusher Servo On Fail
33010 TACSAS Pusher Motor Command Error
33011 TACSAS Pusher Motor Error
33012 TACSAS Pusher Motor Error Before Indexing
33013 TACSAS Pusher Motor Warning Before Indexing
33014 TACSAS Pusher Motor Servo Off Before Indexing
33015 TACSAS Pusher In Position Time Out
33016 TACSAS Pusher Index Time Out
33017 TACSAS Pusher Not At Up Position Before Turret Motor Indexing
33181 TACSAS Motor-X Home Time Out
33182 TACSAS Motor-Y Home Time Out
33183 TACSAS Motor-XY Home Time Out
33184 TACSAS Motor-X Turn 1 Time Out
33185 TACSAS Motor-X Turn 1 Time Out
34001 Ejector Pepper Pot Not At Down Position Before Input Frame Table Move
34002 Ejector Pepper Pot Move Down Not Respond
34003 Ejector Pepper Pot Motor Fail To Received Command From Controller
34004 Ejector Pepper Pot Motor Switch Off
34005 Ejector Pepper Pot Motor Home Time Out
34006 Ejector Pepper Pot Move Down Time Out
34007 Ejector Pepper Pot Move Standby Not Respond
34008 Ejector Pepper Pot Move Standby Time Out
34009 Ejector Pepper Pot Move Up Not Respond
34010 Ejector Pepper Pot Move Up Time Out
36000 Tape && Reel-B : X Axis Servo Motor Off Fail
36001 Tape && Reel-B : Y Axis Servo Motor Off Fail
36004 Tape && Reel-B : Pusher Not At Up Position Before XY Move
36005 Tape && Reel-B : XY Motor Fail To Received Command From Controller
36006 Tape && Reel-B : XY - XY Axis Homing Time Out
36007 Tape && Reel-B : XY - XY Axis Move To Standby Position Time Out
36008 Tape && Reel-B : XY - XY Axis Move To Center Position Time Out
36009 Tape && Reel-B : XY - XY Axis Move Index Time Out
36011 Tape && Reel-B : XY Axis Move Offset Time Out
36012 Tape && Reel-B : XY Limit Exceeded
36013 Tape && Reel-B : XY - XY Not In Center Position
36014 Tape && Reel-B : XY Axis Return To Center Position Time Out
36015 Tape && Reel-B : XY Axis Move To Die Replacement Position Time Out
36016 Tape && Reel-B : XY Not In Die Replacement Position
36017 Tape && Reel-B : XY Axis Move To Auto Clean Position Time Out
36018 Tape && Reel-B : XY Axis Move For Test Time Out

Mi20 Machine User Manual 394

 36019 Tape && Reel-B : Tape Reel XY Not In Standby Position Before Return Previous Position
36020 Tape && Reel-B : XY Axis Return Previous Position Time Out
36021 Tape && Reel-B : XY Cannot Move As Tray XY Not At Standby Position
37000 Tape && Reel-B : Pocket Position Vision Not Ready
37001 Tape && Reel-B : Pocket Position Vision Not Respond
37002 Tape && Reel-B : Pocket Position Vision Grabbing Time Out
37003 Tape && Reel-B : Pocket Position Vision Time Out
37004 Tape && Reel-B : Pocket Position Vision Result Time Out
37005 Tape && Reel-B : Pocket Position Vision Continuous Skip Fail Reach Limit
37006 Tape && Reel-B : Pocket Position Vision Low Yield
37007 Tape && Reel-B : Pocket Position Vision Learn New Die Pattern
37008 Tape && Reel-B : Pocket Position Vision Pocket Image Fail
37009 Tape && Reel-B : Pocket Position Vision No Info
37010 Tape && Reel-B : Fail to Retry Pocket Position Vision
37011 Tape && Reel-B : Carrier Tape Jam Detected At Pocket Position Vision
38000 Tape && Reel-B : Index Motor Not Up
38001 Tape && Reel-B : Seal Motor Not Up
38002 Tape && Reel-B : Index Motor Not Ready
38003 Tape && Reel-B : Seal Motor Not Ready
38004 Tape && Reel-B : Seal Heater #1 Not Ready
38005 Tape && Reel-B : Seal Heater #2 Not Ready
38006 Tape && Reel-B : Seal Cover Tape Not Present
38007 Tape && Reel-B : Entry Plate Not Close
38008 Tape && Reel-B : Cover Tape Counter Limit Reach. Please change Cover Tape
38009 Tape && Reel-B : Carrier Tape Counter Limit Reach. Please change Carrier Tape Jumbo Reel
38011 Tape && Reel-B : Pickup Head Lifter Up Fail
38012 Tape && Reel-B : Pickup Head Lifter Down Fail - Clear Unit In Tape
38013 Tape && Reel-B : Carrier Tape Jam
38014 Tape && Reel-B : No Die Detected At Tape Empty Pocket Sensor
38015 Tape && Reel-B : Index Motor Not Respond
38016 Tape && Reel-B : Index Motor Time Out
38022 Tape && Reel-B : Tape Cutter Up Fail
38023 Tape && Reel-B : Tape Cutter Down Fail
38024 Tape && Reel-B : Die Missing Before Tape
38025 Tape && Reel-B : Die Jam At Tape - Clear Die In Tape
38026 Tape && Reel-B : Die Missing At Tape Pocket
38028 Tape && Reel-B : Output Reel Full
38029 Tape && Reel-B : Tape Pocket Not Empty In Trailer/Leader Area
38031 Tape && Reel-B : Index Motor Not Home
38032 Tape && Reel-B : Seal Pressure Low
38033 Tape && Reel-B : Auto Purge Done
38034 Tape && Reel-B : Carrier Tape Reel Jam
38035 Tape && Reel-B : Carrier Tape Empty
38036 Tape && Reel-B : Sealing Shoe PM Due
38037 Tape && Reel-B : Sealing Block Not Down Before Sealing
38038 Tape && Reel-B : Purge Done

Mi20 Machine User Manual 395

 38041 Tape && Reel-B : Index Motor Not Home Before Index
38042 Tape && Reel-B : Index Motor Not Home After Index
38043 Tape && Reel-B : Carrier Tape Jam No Index
38044 Tape && Reel-B : Carrier Tape Jam Half Index
38046 Tape && Reel-B : Current Trailer count less than setting count before index
38047 Tape && Reel-B : Current Trailer count more than setting count before index
38048 Tape && Reel-B : Current Leader count more than 0 before index
38049 Tape && Reel-B : Current Trailer count Less than setting count before index leader
38050 Tape && Reel-B : Current Trailer count more than setting count before index leader
38051 Tape && Reel-B : Current Tape count less than setting count before index leader
38052 Tape && Reel-B : Current Tape count more than setting count before index leader
38053 Tape && Reel-B : Current Tape count more than 0 before index trailer
38054 Tape && Reel-B : Current Leader count more than 0 before index trailer
38055 Tape && Reel-B : Track not empty before cut tape
38056 Tape && Reel-B : No Unit At Track Before Index Empty Pocket
38057 Tape && Reel-B : Index Empty Pocket Done
38058 Tape && Reel-B : Track not empty after Tape Jog. Please cut Tape before continue production.
38060 Tape && Reel-B : Seal Block Down Fail
38061 Tape && Reel-B : Seal Block Up Fail
38063 Tape && Reel-B : Tape Seal Motor Home Time Out
38064 Tape && Reel-B : Tape Seal Motor Turn 28.8º Not Respond
38065 Tape && Reel-B : Tape Seal Motor Turn 28.8º Time Out
38066 Tape && Reel-B : Tape Seal Motor Turn -28.8º Not Respond
38067 Tape && Reel-B : Tape Seal Motor Turn -28.8º Time Out
38068 Tape && Reel-B : Tape Seal Motor Turn 57.6º Not Respond
38069 Tape && Reel-B : Tape Seal Motor Turn 57.6º Time Out
38070 Tape && Reel-B : Tape Seal Motor Turn -57.6º Not Respond
38071 Tape && Reel-B : Tape Seal Motor Turn -57.6º Time Out
38072 Tape && Reel-B : Tape Seal Motor Turn Home Time Out
38073 Tape && Reel-B : Tape Seal Motor Turn Up Time Out
38074 Tape && Reel-B : Tape Seal Motor Turn Down Time Out
38075 Tape && Reel-B : Tape Seal Motor Jog Not Respond
38076 Tape && Reel-B : Tape Seal Motor Jog Time Out
38077 Tape && Reel-B : Seal Block Up Before Sealing
38078 Tape && Reel-B : Seal Motor Not Down After Sealing
38079 Tape && Reel-B : Tape Seal Motor Turn 151.2º Not Respond
38080 Tape && Reel-B : Tape Seal Motor Turn 151.2º Time Out
38081 Tape && Reel-B : Tape Seal Motor Turn -151.2º Not Respond
38082 Tape && Reel-B : Tape Seal Motor Turn -151.2º Time Out
38087 Tape && Reel-B : Empty Pocket Counter Is More Than 1% Of Total Tape Count In One Reel
38088 Tape && Reel-B : Carrier Tape Reel Jam
38089 Tape && Reel-B : Carrier Tape Reel Reach Limit
38090 Tape && Reel-B : Index Motor Not Home Before Index (Sprocket Wheel)
38091 Tape && Reel-B : Index Motor Not Home Before Index (Home Sensor)
38092 Tape && Reel-B : Index Motor Reverse Home
38093 Tape && Reel-B : QA Output Reel Full

Mi20 Machine User Manual 396

 38094 Tape && Reel-B : Output Reel Completed. Please Continue Current Lot or Unload Frame.
38095 Tape && Reel-B : Partial Reel Done
38096 Tape && Reel-B : Output Reel Completed and Cut Done. Please Collect The Reel.
38100 Tape && Reel-B : Tape & Reel Pusher Motor Fail To Received Command From Controller
38101 Tape && Reel-B : Pusher Servo Motor Off Time Out
38102 Tape && Reel-B : Pusher Homing Time Out
38103 Tape && Reel-B : Pusher Move Up Time Out
38104 Tape && Reel-B : Pusher Not At Up Position
38105 Tape && Reel-B : Pusher Soft Landing Time Out
38106 Tape && Reel-B : Pusher Move Down Time Out
38107 Tape && Reel-B : Turret Not Stop Before Tape & Reel Pusher Going Down
38108 Tape && Reel-B : Count Update Fail
38109 Tape && Reel-B : Please Insert Output Reel Into Winder
38110 Tape && Reel-B : Pusher Move For Test Time Out
38111 Tape && Reel-B : No Touching Value for Tape & Reel Pusher
38112 Tape && Reel-B : Index Motor Fail To Received Command From Controller
38113 Tape && Reel-B : Index Motor Index Not Response
38114 Tape && Reel-B : Index Motor Index Time Out
38115 Tape && Reel-B : Index Motor On Fail
38116 Tape && Reel-B : Tape Winder Cylinder Extend Fail
38117 Tape && Reel-B : Tape Winder Cylinder Retract Fail
38118 Tape && Reel-B : Seal Cover Tape Not Detected
38120 Tape && Reel-B : Jumbo Reel Jam Detected. Please Check the Jumbo Reel.
38121 Tape && Reel-B : Carrier Tape Lock Fail
38122 Tape && Reel-B : Carrier Tape Unlock Fail
38123 Tape && Reel-B : XY Is Not Safe To Move When Auto Replace In Progress
38124 Tape && Reel-B : Cut tape Is Not Allowed When Auto Replace In Progress
38125 Tape && Reel-B : Tape External Cleanliness Arm Cylinder Extend Fail
38126 Tape && Reel-B : Tape External Cleanliness Arm Cylinder Retract Fail
38127 Tape && Reel-B : Cover Tape Reel Jam
38128 Tape && Reel-B : Index Position Read Fail. Please Adjust Index Motor Manually
38129 Tape && Reel-B : Index Auto Move to Last Position Fail. Please Adjust Index Motor Manually
39000 Tape && Reel-B : In Pocket Vision Not Ready
39001 Tape && Reel-B : In Pocket Vision Not Respond
39002 Tape && Reel-B : In Pocket Vision Time Out
39003 Tape && Reel-B : In Pocket Vision Result Time Out
39004 Tape && Reel-B : In Pocket Vision Fail Unit Detected in Tape Pocket
39005 Tape && Reel-B : In Pocket Vision Empty Pocket Detected in Tape Pocket
39006 Tape && Reel-B : In Pocket Vision Learn New Unit Pattern
39007 Tape && Reel-B : Defect Die Still Present In Tape Pocket. Please Manually Take Out It.
39008 Tape && Reel-B : In Pocket Vision No Info
39009 Tape && Reel-B : In Pocket Vision Light Source Not Present
39010 Tape && Reel-B : In Pocket Vision Detected Unit At Carrier Tape Leader
39011 Tape && Reel-B : In Pocket Vision Detected Unit At Carrier Tape Trailer
39012 Tape && Reel-B : In Pocket Vision Low Yield
39013 Tape && Reel-B : Current Tape Pocket Continuous Fail After Several Retry Auto Replace.

Mi20 Machine User Manual 397

 40000 Tape && Reel-B : Post-Seal Vision Not Ready
40001 Tape && Reel-B : Post-Seal Vision Not Respond
40002 Tape && Reel-B : Post-Seal Vision Time Out
40003 Tape && Reel-B : Post-Seal Vision Result Time Out
40004 Tape && Reel-B : Post-Seal Vision Sealing Fail Reach Maximum Count
40005 Tape && Reel-B : Post-Seal Vision Unit Inspection Fail Reach Maximum Count
40006 Tape && Reel-B : Post-Seal Vision Learn New Unit Pattern
40008 Tape && Reel-B : Post-Seal Vision Empty Pocket Fail Or Unit Missing
40009 Tape && Reel-B : Post-Seal Vision Pocket Image Fail
40010 Tape && Reel-B : Post-Seal Vision Top Layer Seal Broken
40011 Tape && Reel-B : Post-Seal Vision Bottom Layer Seal Broken
40012 Tape && Reel-B : Post-Seal Vision Both Top & Bottom Layer Seal Broken
40013 Tape && Reel-B : Post-Seal Vision Top Layer Seal Limit Exceeded
40014 Tape && Reel-B : Post-Seal Vision Bottom Layer Seal Limit Exceeded
40015 Tape && Reel-B : Post-Seal Vision Both Top & Bottom Layer Seal Limit Exceeded
40016 Tape && Reel-B : Post-Seal Vision Top Layer Seal Width Inconsistency
40017 Tape && Reel-B : Post-Seal Vision Bottom Layer Seal Width Inconsistency
40018 Tape && Reel-B : Post-Seal Vision Relative Seal Width Inconsistency
40019 Tape && Reel-B : Post-Seal Vision Arm Extend Fail
40020 Tape && Reel-B : Post-Seal Vision Arm Retract Fail
40021 Tape && Reel-B : Post-Seal Vision Extra Unit Detected During Trailer/Leader
40022 Tape && Reel-B : Post-Seal Vision Quantity Variance Detected
40023 Tape && Reel-B : In Pocket Cover Close Fail
40024 Tape && Reel-B : In Pocket Cover Open Fail
40025 Tape && Reel-B : Turret Not At Half Index Before In Pocket Cover Close
40026 Tape && Reel-B : Pusher Servo On Time Out
41001 Turret Motor Switch Off
41002 Turret Motor Error
41003 Turret Motor Command Error
41004 Turret Motor Servo On Fail
41005 Turret Motor Get CAM Speed Fail
41006 Turret Motor Servo Off Fail
41007 Not All Turret Pickup Head Up Before Indexing
41009 Input Pusher Not At Up Position Before Turret Motor Indexing
41010 Turret Motor Warning Before Indexing
41011 Turret Motor Error Before Indexing
41012 Turret Motor Warning Before Indexing
41013 Turret Motor Error Before Indexing
41014 Flipper Pusher Not At Up Position Before Turret Motor Indexing
41020 Turret Motor Home Time Out
41021 Turret Motor Home Position 0 Time Out
41023 Turret Motor Move Back Full Cycle Time Out
41026 Turret Motor Index In Position Time Out
41027 Turret Motor Index Time Out
41028 Turret Motor Half Index In Position Time Out
41029 Turret Motor Half Index Time Out

Mi20 Machine User Manual 398

 42000 Bump Position Vision Unit Inspection Fail Reach Maximum Count
42001 Bump Position Vision Not Respond
42002 Bump Position Vision Time Out
42003 Bump Position Vision Result Time Out
42004 Bump Position Vision Not Ready
42005 Bump Position Vision Unit Inspection Fail Reach Maximum Count
42008 Bump Position Vision Empty Unit Detected
42009 Bump Position Vision Learn New Die Pattern
43000 Test Socket 1 Vision Unit Inspection Fail Reach Maximum Count
43001 Test Socket 1 Vision Not Respond
43002 Test Socket 1 Vision Time Out
43003 Test Socket 1 Vision Result Time Out
43004 Test Socket 1 Vision Not Ready
43005 Test Socket 1 Vision Unit Inspection Fail Reach Maximum Count
43006 Test Socket 1 Vision No Info
43007 Test Socket 1 Vision Fail
43008 Test Socket 1 Vision Empty Unit Detected
43009 Test Socket 1 : Test Socket 1 Vision Grabbing Time Out
44000 Test Socket 2 Vision Unit Inspection Fail Reach Maximum Count
44001 Test Socket 2 Vision Not Respond
44002 Test Socket 2 Vision Time Out
44003 Test Socket 2 Vision Result Time Out
44004 Test Socket 2 Vision Not Ready
44005 Test Socket 2 Vision Unit Inspection Fail Reach Maximum Count
44006 Test Socket 2 Vision No Info
44007 Test Socket 2 Vision Fail
44008 Test Socket 2 Vision Empty Unit Detected
45000 Test Site 1 Pusher Homing Time Out
45001 Test Site 1 Pusher Motor Command Error
46000 Test Site 2 Pusher Homing Time Out
46001 Test Site 2 Pusher Motor Command Error
47000 Test Site 1 Motor-X Home Time Out
47001 Test Site 1 Motor-Y Home Time Out
47002 Test Site 1 Pusher Not Up Before XY Move
47003 Test Site 1 Pusher Not Up Before Turret Motor Indexing
48000 Test Site 2 Motor-X Home Time Out
48001 Test Site 2 Motor-Y Home Time Out
48002 Test Site 2 Pusher Not Up Before XY Move
48003 Test Site 2 Pusher Not Up Before Turret Motor Indexing
50000 Tester 1 Not Ready
50001 Tester 1 Time Out
50002 Tester 1 Lifter Arm Retract Up Fail
50003 Tester 1 Lifter Arm Extend Down Fail
50004 Tester 1 Multiple Binning Error
50005 Tester 2 Not Ready
50006 Tester 2 Time Out

Mi20 Machine User Manual 399

 50007 Tester 2 Lifter Arm Retract Up Fail
50008 Tester 2 Lifter Arm Extend Down Fail
50009 Tester 2 Multiple Binning Error
50010 Tester 1 No Binning Error
50011 Tester 2 No Binning Error
50014 Tester 1 Bin 1 Reach Maximum Count. Please Check Double Unit At Test Site 1
50015 Tester 1 Bin 2 Reach Maximum Count. Please Check Double Unit At Test Site 1
50016 Tester 1 Bin 3 Reach Maximum Count. Please Check Double Unit At Test Site 1
50017 Tester 1 Bin 4 Reach Maximum Count. Please Check Double Unit At Test Site 1
50018 Tester 1 Bin 5 Reach Maximum Count. Please Check Double Unit At Test Site 1
50019 Tester 1 Bin 6 Reach Maximum Count. Please Check Double Unit At Test Site 1
50020 Tester 1 Bin 7 Reach Maximum Count. Please Check Double Unit At Test Site 1
50021 Tester 1 Bin 8 Reach Maximum Count. Please Check Double Unit At Test Site 1
50022 Tester 2 Bin 1 Reach Maximum Count. Please Check Double Unit At Test Site 2
50023 Tester 2 Bin 2 Reach Maximum Count. Please Check Double Unit At Test Site 2
50024 Tester 2 Bin 3 Reach Maximum Count. Please Check Double Unit At Test Site 2
50025 Tester 2 Bin 4 Reach Maximum Count. Please Check Double Unit At Test Site 2
50026 Tester 2 Bin 5 Reach Maximum Count. Please Check Double Unit At Test Site 2
50027 Tester 2 Bin 6 Reach Maximum Count. Please Check Double Unit At Test Site 2
50028 Tester 2 Bin 7 Reach Maximum Count. Please Check Double Unit At Test Site 2
50029 Tester 2 Bin 8 Reach Maximum Count. Please Check Double Unit At Test Site 2
50030 Tester 3 Not Ready
50031 Tester 3 Time Out
50032 Tester 3 Lifter Arm Retract Up Fail
50033 Tester 3 Lifter Arm Extend Down Fail
50034 Tester 3 Multiple Binning Error
50035 Tester 4 Not Ready
50036 Tester 4 Time Out
50037 Tester 4 Lifter Arm Retract Up Fail
50038 Tester 4 Lifter Arm Extend Down Fail
50039 Tester 4 Multiple Binning Error
50040 Tester 3 No Binning Error
50041 Tester 4 No Binning Error
50044 Tester 3 Bin 1 Reach Maximum Count. Please Check Double Unit At Test Site 3
50045 Tester 3 Bin 2 Reach Maximum Count. Please Check Double Unit At Test Site 3
50046 Tester 3 Bin 3 Reach Maximum Count. Please Check Double Unit At Test Site 3
50047 Tester 3 Bin 4 Reach Maximum Count. Please Check Double Unit At Test Site 3
50048 Tester 3 Bin 5 Reach Maximum Count. Please Check Double Unit At Test Site 3
50049 Tester 3 Bin 6 Reach Maximum Count. Please Check Double Unit At Test Site 3
50050 Tester 3 Bin 7 Reach Maximum Count. Please Check Double Unit At Test Site 3
50051 Tester 3 Bin 8 Reach Maximum Count. Please Check Double Unit At Test Site 3
50052 Tester 4 Bin 1 Reach Maximum Count. Please Check Double Unit At Test Site 4
50053 Tester 4 Bin 2 Reach Maximum Count. Please Check Double Unit At Test Site 4
50054 Tester 4 Bin 3 Reach Maximum Count. Please Check Double Unit At Test Site 4
50055 Tester 4 Bin 4 Reach Maximum Count. Please Check Double Unit At Test Site 4
50056 Tester 4 Bin 5 Reach Maximum Count. Please Check Double Unit At Test Site 4

Mi20 Machine User Manual 400

 50057 Tester 4 Bin 6 Reach Maximum Count. Please Check Double Unit At Test Site 4
50058 Tester 4 Bin 7 Reach Maximum Count. Please Check Double Unit At Test Site 4
50059 Tester 4 Bin 8 Reach Maximum Count. Please Check Double Unit At Test Site 4
50060 GPIB Tester Time Out
50061 Tester 1 Low Yield
50062 Tester 2 Low Yield
50063 Tester 3 Low Yield
50064 Tester 4 Low Yield
50067 Tester 1 Test In Progress - Start Is Not Possible
50068 Tester 2 Test In Progress - Start Is Not Possible
50069 Tester 3 Test In Progress - Start Is Not Possible
50070 Tester 4 Test In Progress - Start Is Not Possible
50071 Tester GPIB In Progress - Start Is Not Possible
50072 Tester 1 Bin Reset Error
50073 Tester 2 Bin Reset Error
50074 Tester 3 Bin Reset Error
50075 Tester 4 Bin Reset Error
50076 Test Site 1 Unit Missing. Unit Dropped From Pickup Head Before Down To Test
50077 Test Site 2 Unit Missing. Unit Dropped From Pickup Head Before Down To Test
50078 Test Site 3 Unit Missing. Unit Dropped From Pickup Head Before Down To Test
50079 Test Site 4 Unit Missing. Unit Dropped From Pickup Head Before Down To Test
50080 Test Site 1 Unit Missing. Unit Dropped From Pickup Head After Test. Please Check For Double Unit
50081 Test Site 2 Unit Missing. Unit Dropped From Pickup Head After Test. Please Check For Double Unit
50082 Test Site 3 Unit Missing. Unit Dropped From Pickup Head After Test. Please Check For Double Unit
50083 Test Site 4 Unit Missing. Unit Dropped From Pickup Head After Test. Please Check For Double Unit
50084 Test Site 1 Unit Missing. Unit Dropped While Perform Re-Test. Please Check For Double Unit
50085 Test Site 2 Unit Missing. Unit Dropped While Perform Re-Test. Please Check For Double Unit
50086 Test Site 3 Unit Missing. Unit Dropped While Perform Re-Test. Please Check For Double Unit
50087 Test Site 4 Unit Missing. Unit Dropped While Perform Re-Test. Please Check For Double Unit
50088 Test Site 1 Unit Present After Turret Auto Purging. Please Manually Take Out the Unit.
50089 Test Site 2 Unit Present After Turret Auto Purging. Please Manually Take Out the Unit.
50090 Test Site 3 Unit Present After Turret Auto Purging. Please Manually Take Out the Unit.
50091 Test Site 4 Unit Present After Turret Auto Purging. Please Manually Take Out the Unit.
50094 Tester GPIB Invalid Binning Error
50095 Tester GPIB No Binning Error
50096 Test Site 1 QA Retest On Good Bin Unit Fail. Please Verify Good Bin Result With Tester
50097 Test Site 2 QA Retest On Good Bin Unit Fail. Please Verify Good Bin Result With Tester
50098 Test Site 3 QA Retest On Good Bin Unit Fail. Please Verify Good Bin Result With Tester
50099 Test Site 4 QA Retest On Good Bin Unit Fail. Please Verify Good Bin Result With Tester
50208 RS232 Invalid Site Binning Error
50209 RS232 Invalid Bin Binning Error
50210 RS232 Tester Test In Progress - Start Is Not Possible
50211 RS232 Tester Time Out
50300 Position Board communication Error
50301 Position Board Control Alarm
50302 Servo Amplifier Communication Error

Mi20 Machine User Manual 401

 50310 Position Board Initialize Parameter Error
50311 ACSAS Motor X Initialize Parameter Error
50312 ACSAS Motor Y Initialize Parameter Error
50313 TACSAS Motor X Initialize Parameter Error
50314 TACSAS Motor Y Initialize Parameter Error
50315 Test Site 1 Motor-X
50316 Test Site 1 Motor-Y
50317 Test Site 1 Pusher
50318 Test Site 2 Motor-X
50319 Test Site 2 Motor-Y
50320 Test Site 2 Pusher
50351 ACSAS Motor X Operation Alarm
50352 ACSAS Motor Y Operation Alarm
50353 TACSAS Motor X Operation Alarm
50354 TACSAS Motor Y Operation Alarm
50355 Test Site 1 Motor-X Operation Alarm
50356 Test Site 1 Motor-Y Operation Alarm
50357 Test Site 1 Pusher Operation Alarm
50358 Test Site 2 Motor X Operation Alarm
50359 Test Site 2 Motor Y Operation Alarm
50360 Test Site 2 Pusher Operation Alarm
50381 ACSAS Motor X Servo Alarm
50382 ACSAS Motor Y Servo Alarm
50383 TACSAS Motor X Servo Alarm
50384 TACSAS Motor Y Servo Alarm
50385 Test Site 1 Motor-X Servo Alarm
50386 Test Site 1 Motor-Y Servo Alarm
50387 Test Site 1 Pusher Servo Alarm
50388 Test Site 2 Motor X Servo Alarm
50389 Test Site 2 Motor Y Servo Alarm
50390 Test Site 2 Pusher Servo Alarm
50083 Test Site 4 Unit Missing. Unit Dropped From Pickup Head After Test. Please Check For Double Unit
50084 Test Site 1 Unit Missing. Unit Dropped While Perform Re-Test. Please Check For Double Unit
50085 Test Site 2 Unit Missing. Unit Dropped While Perform Re-Test. Please Check For Double Unit
50086 Test Site 3 Unit Missing. Unit Dropped While Perform Re-Test. Please Check For Double Unit
50087 Test Site 4 Unit Missing. Unit Dropped While Perform Re-Test. Please Check For Double Unit
50088 Test Site 1 Unit Present After Turret Auto Purging. Please Manually Take Out the Unit.
50089 Test Site 2 Unit Present After Turret Auto Purging. Please Manually Take Out the Unit.
50316 Test Site 1 Motor-Y
50317 Test Site 1 Pusher
50318 Test Site 2 Motor-X
50319 Test Site 2 Motor-Y
50320 Test Site 2 Pusher
50351 ACSAS Motor X Operation Alarm
50352 ACSAS Motor Y Operation Alarm
50353 TACSAS Motor X Operation Alarm

Mi20 Machine User Manual 402

 50354 TACSAS Motor Y Operation Alarm
50355 Test Site 1 Motor-X Operation Alarm
50356 Test Site 1 Motor-Y Operation Alarm
50357 Test Site 1 Pusher Operation Alarm
50358 Test Site 2 Motor X Operation Alarm
50359 Test Site 2 Motor Y Operation Alarm
50360 Test Site 2 Pusher Operation Alarm
50381 ACSAS Motor X Servo Alarm
50382 ACSAS Motor Y Servo Alarm
50383 TACSAS Motor X Servo Alarm
50384 TACSAS Motor Y Servo Alarm
50385 Test Site 1 Motor-X Servo Alarm
50386 Test Site 1 Motor-Y Servo Alarm
50387 Test Site 1 Pusher Servo Alarm
50388 Test Site 2 Motor X Servo Alarm
50389 Test Site 2 Motor Y Servo Alarm
50390 Test Site 2 Pusher Servo Alarm

Mi20 Machine User Manual 403

7.4 Machine Driver
7.4.1 Driver Display Alarm List

Mi20 Machine User Manual 404

 7.4.2 Troubleshooting Method

Mi20 Machine User Manual 405

Mi20 Machine User Manual 406
Mi20 Machine User Manual 407
Mi20 Machine User Manual 408
Mi20 Machine User Manual 409
Mi20 Machine User Manual 410
Mi20 Machine User Manual 411
Mi20 Machine User Manual 412
Mi20 Machine User Manual 413
Mi20 Machine User Manual 414
7.5 Pneumatic Layout
7.5.1 Main Incoming Manifold Layout

ITEM NO. PART NUMBER QTY

1 KQ2P-12 1
2 KQ2P-06 4
3 KQ2H12-03S 3
4 KQ2H06-02S 13
5 KQ2R04-06 1
6 KQ2XD04-06 1
7 KQ2H08-02S 1
8 Mi20-MCS-021-02 1
9 KQ2H10-02AS 2
10 KQ2H12-03S 1
11 KQ2H12-03S 2

Mi20 Machine User Manual 415

 7.5.2 Main Valve Manifold Layout

7.5.3 Main Solenoid Valve Layout

Mi20 Machine User Manual 416

 ITEM NO. PART NUMBER QTY
1 VQD1121W-5M-M5 4
2 VQD1121U-5M-M5 3
3 KQ2L04-M5 11
4 AS1201F-M5-04 3
5 VAF-PK-3 4
6 ARM5SA-08-A 1
7 ARM5SA-06-A 4

7.5.4 Main Turret Manifold Layout

ITEM NO. PART NUMBER QTY

1 KQ2V10-03AS 1
2 KQ2V08-03AS 1
3 KQ2S04-M5 12
4 Mi20-PPM-028-01 1
5 KQ2P-04 1

Mi20 Machine User Manual 417

 I/O DESCRIPTION
Y1000 Turret Input Vacuum Valve
Y1002 Turret TR-A Tape Vacuum Valve
Y1003 Turret TR-A Tape Purging Valve
Y1004 Turret Cleanliness Vacuum Valve
Y1005 Turret Cleanliness Purging Valve
Y1006 Turret TR-B Tape Vacuum Valve
Y1007 Turret TR-B Tape Purging Valve
Y1008 Turret De-taper Vacuum Valve
Y1009 Turret Station 5 Purging Valve
Y1010 Turret Station 7 Vacuum Valve
Y1011 Turret Station 7 Purging Valve

7.5.5 Turret Vacuum Manifold Layout

ITEM NO. PART NUMBER QTY

1 KQ2V12-03AS 1
2 Mi20-PPM-030-00 1
3 KQ2S04-M5 12

Mi20 Machine User Manual 418

 7.5.6 Vacuum Converter Station Layout

ITEM NO. PART NUMBER QTY

1 M-3AU-4-1 32
2 Mi20-PPM-026-02 1
3 Mi20-PPM-025-03 1

Mi20 Machine User Manual 419

 7.5.7 Flipper and Turret Valve Layout (for type D-series only)

ITEM NO. PART NUMBER QTY

1 ZSE30A-C6H-N-L 1
2 VAF-PK-3 4
3 AS1201F-M5-04 4
4 VQD1121U-5M-M5 12
5 KQ2L04-M5 4
6 VQD1121W-5M-M5 4

Mi20 Machine User Manual 420

 7.5.8 Tape and Reel Manifold Layout (For TNR A)

ITEM NO. PART NUMBER QTY

1 SY3120-5LZD-C4 4
2 SS5Y3-20-10 1
3 KQ2H08-01AS 1
4 SY3120-5LZD-C4 8
5 SY3120-5LZD-C6 5
6 SY3120-5LZD-C6 10
7 KQ2P-06 5
8 KQ2V08-01AS 1

Mi20 Machine User Manual 421

 7.5.9 Tape and Reel Manifold Layout (For TNR B)

ITEM NO. PART NUMBER QTY

1 SY3120-5LZD-C4 4
2 SS5Y3-20-10 1
3 KQ2H08-01AS 1
4 SY3120-5LZD-C4 8
5 SY3120-5LZD-C6 5
6 SY3120-5LZD-C6 10
7 KQ2P-06 5
8 KQ2V08-01AS 1

Mi20 Machine User Manual 422

 7.5.10 Tape and Reel Vacuum Valve Layout (For TNR A)

ITEM NO. PART NUMBER QTY

1 KQ2T06-00A 3
2 KQ2R04-06A 3
3 VBH12-66P 3
4 Mi20-TRM-176-02 1

Mi20 Machine User Manual 423

 7.5.11 Tape and Reel Vacuum Valve Layout (For TNR B)

ITEM NO. PART NUMBER QTY

1 KQ2T06-00A 3
2 KQ2R04-06A 3
3 VBH12-66P 3
4 Mi20-TRM-176-02 1

Mi20 Machine User Manual 424

7.6 Spare Parts List

7.6.1 Consumable Parts

Item Description Part No. Module

1 *RUBBER TIP RR-020 FBM
2 **EJECTOR NEEDLE EN-20-0.7-15-0.100 EJM
3 ***Vespel Collet (14mm_OD0.75 ID0.40) 11-20100-01 PPM
4 ****Sealing Shoe (Heat Seal) Mi20-TRM-183-00(W0.40) TRM
5 Sealing Shoe (Pressure Seal) Mi20-TRM-183-01(PSA) TRM
6 O-ring (Pressure Sealing Shoe) W=2.0mm: ID=22mm TRM
* Depend on unit size.
** Depend on customer specification. Default tip radius= 4 mils.
*** Depend on unit size.
**** Depend on customer specification. Default sealing bit= 0.40mm.

7.6.2 Level 1 Spare Parts List

(Note: Short life span or high possibility of damage)

Item Description Part No. Module

1 Pick Up Head (D & B series) Mi20-01-PPM-00C-06 PPM
2 Pick Up Head (T series) Mi20-01-PPM-00C-06 (TEST SITE) PPM
3 ACSAS Plate (X'=2.0 Y'=2.0) Mi20-CJM-019-020 (X'=2.0 Y'=2.0) ACSAS
4 ACSAS Plate (X'=3.0 Y'=3.0) Mi20-CJM-019-020 (X'=3.0 Y'=3.0) ACSAS
5 ACSAS Plate (X'=4.0 Y'=4.0) Mi20-CJM-019-020 (X'=4.0 Y'=4.0) ACSAS
6 ACSAS Plate (X'=5.0 Y'=5.0) Mi20-CJM-019-020 (X'=5.0 Y'=5.0) ACSAS
7 ACSAS Plate (X'=6.0 Y'=6.0) Mi20-CJM-019-020 (X'=6.0 Y'=6.0) ACSAS
*Track Cover Mi20-TRM-027-
8 TRM
(8mm_2.0X4.0_CTW5.40) 00(8mm_2.0X4.0_CTW5.40)
Mi20-01-TRM-00C-
9 **Seal Press (8mm_W3.50) TRM
00(8mm_W3.50)(SEAL PRESS)
10 SunX Sensor PM-R24 COMMON
11 SunX Sensor PM-L24 COMMON
12 SunX Sensor PM-F24 COMMON
13 SunX Sensor GX-3S COMMON
14 SINGLE COIL VALVE 548901 COMMON
15 Tension Spring WD0.6-OD4.6-ID3.4-L17 IFTr
16 MISUMI T5M Belt TTBU375T5-200 IEM
17 SunX Sensor Thru Beam EX-13EB IEM
18 SMC Valve SY3120-5MZD-C4 IEM
19 High Torque Timing Belt HTBN1680S3M-060 XYT
20 Timing Belt 6 T2,5/ 380 XYT
21 Panasonic Air Dryer, 1000W EH-ND11-W XYT
22 COMPACT VACUUM EJECTOR ZQ1101U-K15L-EAG-00 EJM

Mi20 Machine User Manual 425

 23 VACUUM SWITCH ZSE30A-C6H-N-L FBM
24 SunX Sensor GX-F8A FBM
25 Miniature Stroke Rotary Bushing STS 3-20-10 FBM
26 Tip Holder Mi20-FBM-041-01(1.7X1.7) FBM
27 Solenoid Valve VQD1121U-5M-M5 FBM
28 Solenoid Valve VQD1121W-5M-M5 FBM
29 Pisco Vacuum Filter VFU1-66-15P FBM
30 IKO LINEAR SLIDE LWL9C1R34BHS2 ACSAS
31 IKO LINEAR SLIDE LWL7C1R30BHS2 ACSAS
32 IKO CAM FOLLOWER CFS 3 ACSAS
33 Pressure Switch ISE30A-C6H-N-LB PPM
34 Vacuum Switch ZSE30A-C4H-N-LB PPM
Catridge Heater L Shape 240VAC,
35 DIA:6.3X42X16MM-1M TRM
100W
Catridge Heater L Shape 240VAC,
36 DIA:6.3X60X16MM-1M TRM
125W
Thermocouple D=1/3"x1.5"L, Type K +
37 D=1/3" x 1.5"L TRM
80mm
38 Rod End PHS-5 TRM
39 SMC Valve SY3120-5LZD-C4 TRM
40 SMC Valve SY3120-5LZD-C6 TRM
41 Vaccum Switch ZSE30A-C4H-N-LB TRM
42 RKC Temperature Controller CH102FK02-V*GN-NN TRM
Omron SSR Input: 24VDC &
43 G3NA-220B TRM
Output:240VAC
* Depend on carrier tape width and pocket size
** Depend on carrier tape width, pocket size and sealing inner width

7.6.3 Level 2 Spare Parts List

(Note: Low possibility of damage but with long lead time)

Item Description Part No. Module

1 FUJI 400W Motor w brake GYS401DC2-T2A-B IEM
FUJI ALPHA 5 SMART 100W Motor
2 w/t brake GYS101D5-HA2 IFTr
3 Kuroda Actuator SG4620A-540H-A1NN-NN XYT
4 Kuroda Actuator SG3320A-400H-A0NN-NN XYT
KURODA ACTUATOR (W/
5 BRACKET) SG2005A-150H-A1NN-NN EJM
6 Reflex Series Short Stroke Actuator TMMA0010-015-CQN-20A EJM
7 Mitsubishi 30W Servo Motor HG-AK0336-S6 ACSAS
8 Reflex Series Z (Large Size) TMMA0010-045-CQN-20A CZA
9 Reflex Series Z (Small Size) TMMA0010-015-CQN-20A CZA
10 Panasonic Ratio 1/150 0.2kg GearHead M4GA150F TRM
Panasonic 1 PH 3W 100V Induction
11 Motor 0.3kg M4IA3G2L (c/w 1.5uF capacitor) TRM

Mi20 Machine User Manual 426

 7.6.4 Electrical Spare Parts List

No Description Part No. Brand

GALIL 4 Axes Stand-Alone Motion
1 DMC-B140/ICM-140D MiE
Controller
2 IMS Mircostepping Driver IM483 MiE
3 PCI Bus Master Card DAQ-PCI64C-IO-0010 VITROX
4 16 Points Input Module DAQ-R16IN-IO-0029 VITROX
5 16 Points Output Module DAQ-R16ON-IO-0030 VITROX
7 Stepper Card Controller MC-S1X-M-0001 VITROX
8 19" LCD Touchscreen Monitor OF905-EN30C0-00001 MiE
TP-Link 10/100Mbps PCI Network
9 TF-3239DL MiE
Adapter
11 UPS PowerBox X10 1000P, 230VAC MiE
12 D-Link 8 Port 10/100 Desktop Switch DES-1008A MiE
Samsung P-ATA Trudirect DVD writer
13 SH-S223 MiE
(SATA)
14 36W Cover Hanging Light (White) HS-36DZ MiE
Copilot 20inch Flexible Arm Lamp 12V 5W OSRAM
15
(50cm)

7.6.5 Vision Hardware Spare Parts List

(a) Light Source

No Description Part No. Brand

1 External Coaxial Light (Red), 24V FHFV-Si20N-R24+FRB-i6.8 Falcon
2 Low Angle Ring Light (Blue), 24V DPE-Si100LA1-B Falcon
3 External Coaxial Light (Red), 24V DPE-i25-R24 Falcon
Low Angle Ring Diffused Light (Blue),
4 FFPR-i50-B Falcon
24V
5 Low angle Ring Light (Blue) FLDR-Si45LA3-B Falcon
Customized Light Source (35mm
6 DPE-Si35-R24 Falcon
diameter)
7 Low Angle Ring Light (Blue), 24V FLDR-Si35LA1-B Falcon
8 Square Diffused Light (Blue), 24V FPQ-Si50-B Falcon
Low Angle Ring Diffused Light (Blue),
9 FHPR-Si37-B + FRB-i3 Falcon
24V with resistor box
10 Ring direct angle light (red), 24V FLDR-i50B-SR24 Falcon

Mi20 Machine User Manual 427

(b) Lenses

No Description Part No. Brand

1 C-Mount Coupler 1-6010 Navitar
2 1x Mini Adapters 1-61400 Navitar
12X Zoom, Mot.Zoom encoded servo
3 1-51188 Navitar
12mm F.F 2 phase stepper
4 0.5x Lens Attachment 1-50012 Navitar
5 1x Nov-Inv. Right Angle Adapters 1-60175 Navitar
6 NIRA Mount w/Prism 1-60165 Navitar
7 6.5X Telecentric Zoom Lens VSZ-0745 VS
8 0.3X Lens Attachment VSZ-03X VS
9 Fujinon CCTV Lens, 75mm HF75HA-1B Fujinon
10 Moritex Rear Converter Lenz 2xMag ML-2X Moritex
11 Computar 10X Macro Lens MLH-10X Computar

(c) Others

No Description Part No. Brand

1 Light Intensity Controller LIC-4256N (Mi) FALCON
2 Direct IO Card DAQ-PCI16IO VER1-IO-0007 Vitrox
3 GuppyPro F031B GuppyPro F031B Allied Vision Technology
4 Pike F100B Camera Pike F100B Allied Vision Technology
5 Pike F505B Camera Pike F505B Allied Vision Technology
6 Firewire IEEE 1394b PCIE Card FWBX2-PCIEIXE220 Allied Vision Technology
7 2 Phase PCB Driver Kit 2-62577 Navitar
8 Extender Ring Set EXT-S-SET AUV
9 MeanWell 350W / 48V Power Supply NES-350-48 Mean Well
10 5.0m Left Angled 1394b cable K1200298 Allied Vision Technology
11 5.0m Right Angled 1394b cable K1200299 Allied Vision Technology
12 5m 1394b cable K1200169 Allied Vision Technology
13 Resistor 135-358 Tyco Electronics
14 Pepper Pot Backlight - MiE
15 R.A Prism 21 X 29.8 X 21.0 mm #03/13 MiE

Mi20 Machine User Manual 428