2170 Manual
2170 Manual
2170 Manual
4215 Rider Trail North · Earth City, Missouri 63045 E-mail: [email protected]
Phone: 314-291-7700 · 1-800-325-8827 · Fax: 314-291-4880 Website: www.cmeco.com
Operator’s Manual
Operation · Maintenance · Parts
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MAINTENANCE INSTRUCTIONS
PARTS LIST
DATE: 08-24-23
1
National Drilling Association
Drilling Safety Guide
Copyright 1985
Revised 1991
Revised 2000
Revised 2005
Revised 2020
2
DRILLING SAFETY GUIDE
Table of Contents
1. An Introduction to Drilling Safety............................................. 5
6. Maintenance ............................................................................................ 11
9. Start-Up ..............................................................................................15
14. Wire Line Hoists, Wire Rope and Hoisting Hardware ............ 24
3
Table of Contents Continued
4
National Drilling Association
5
2. Governmental Regulations
All local, state and federal regulations currently in effect or
effected in the future, take precedence over the
recommendations and suggestions that follow in this guide.
Government regulations will vary from country to country and
from state to state. Those who operate, maintain and work on
drill rigs must be trained in the operation and maintenance of
the drill. They must have read and understood the
manufacturer’s instruction manual and know the ratings and
capabilities of the drill they are using. They must be licensed if
required by law.
6
• Inspect the drill rig at least daily for items including but not
limited to; structural damage, loose bolts and nuts, proper
tension in chain drives, loose or missing guards or
protective covers, fluid leaks, damaged hoses and/or
damaged pressure gauges and pressure
relief valves.
7
• Carefully instruct a new worker in drilling safety and observe
the new worker's progress towards understanding safe
operating practices.
8
• Head Protection. Safety hats (hard hats) must be worn by
everyone working or visiting at or within 20 feet of a
drilling site. All safety hats must meet the requirements of
ANSI Z89.1. AII safety hats must be kept clean and in
good repair with the headband and crown straps properly
adjusted for the individual drill rig worker or visitor.
9
When drilling is performed in chemically or radiologically
contaminated environment, special protective equipment and
clothing will be required. The design and composition of the
protective equipment and clothing must be determined jointly
by the management and the client who requests the drilling
services and under some circumstances, with the concurrence
of a health and safety professional.
• Stack pipe, drill rods, casing, augers and similar drilling tools
in orderly fashion on racks or sills to prevent spreading,
rolling or sliding.
10
• Keep all controls, control linkages, warning and operation
lights and lenses free of oil, grease and/or ice.
• Keep all cabs clean. Mud, cans, bottles, tools and other
debris can jam pedals and other controls and can cause falls.
6. Maintenance
Good maintenance will make drilling operations safer. Also,
maintenance must be performed safely. The following points
are essential to safety:
11
• Release all pressure on the hydraulic systems, the drilling
fluid system and the air pressure systems of the drill rig –
when possible and appropriate – prior to performing mainte-
nance. In other words, reduce the drill rig and operating
systems to a “zero energy state” before performing mainte-
nance. Use extreme caution when opening drain plugs and
radiator caps and other pressurized plugs and caps.
12
• Watch for broken hydraulic or air hoses. Replace them before
they cause damage or a fire.
• Never remove cooler fan guards unless the drill is shut down
and locked out.
7. Hand Tools
Since there are almost an infinite number of hand tools that
can be used on or around a drill rig and in repair shops, there
are an equal number of instructions for proper use. "Use the
tool for its intended purpose" is the most important rule. The
following suggestions apply to safe use of several hand tools
that frequently are used on and around drill rigs:
13
• Use wrenches on nuts
– not pliers.
14
9. Start-Up
• Instruct all drill rig personnel and visitors to “stand clear” of
the drill rig immediately prior to starting the engine.
• Make sure all brakes are set, all gear boxes are in neutral,
all hoist levers are disengaged, all hydraulic levers or air
controls are in the correct positions and the cathead rope
is not on the cathead before starting a drill rig engine.
• Do not drive the drill rig from hole to hole with the mast
(derrick) in the raised position.
• Before raising the mast (derrick), clear all drill rig personnel
(with exception of the operator) and visitors from the areas
immediately to the rear and the sides of the mast. Inform all
drill rig personnel and visitors that the mast is being raised
prior to raising it.
15
• Before starting drilling operations, if required, secure and/or
lock the mast (derrick) according to the drill manufacturer's
recommendations.
• Drain all air and water lines and pumps when not in use if
freezing weather is expected.
16
• Never allow "horseplay" within the vicinity of the drill rig or
tool and supply storage areas even when the drill rig is
shut down.
• When using a ladder on a drill rig, face the ladder and grasp
either the side rails or the rungs with both hands while
ascending or descending. Do not attempt to use one or both
hands to carry a tool while on a ladder. Use a hoist line and
a tool "bucket" or a safety hook to raise or lower hand tools.
• Use the proper tools for the job. Do not attempt to lift pipes,
subs, stabilizers or bits without the proper lifting devices.
• Never ride the rotary head for any reason. It is not meant
to be an elevator.
17
• Before lifting a relatively heavy object, approach the object
by bending at the knees, keeping the back vertical and
unarched while obtaining a firm footing. Grasp the object
firmly with both hands and stand slowly and squarely while
keeping the back vertical and unarched. In other words, per
form the lifting with the muscles in the legs, not with the
muscles in the lower back.
18
• When working on a derrick platform, do not guide drill rods
or pipe into racks or other supports by taking hold of a
moving hoist line or a traveling block.
19
• Before raising the drill rig mast (derrick) on a site in the
vicinity of power lines, walk completely around the drill rig.
Determine the minimum horizontal distance from any point
on the drill rig to the nearest power line when the mast is
raised and/or being raised. If this horizontal distance is less
than 100 ft. (30 m), first consult the local utility company
and refer to OSHA 29 CFR 1910.333 before commencing
operations.
• Keep in mind that both hoist lines and overhead power lines
can be moved toward each other by the wind.
20
• If there are any questions concerning the safety of drilling on
sites in the vicinity of overhead power lines, call the power
company. The power company will provide expert advice at
the drilling site as a public service and at no cost.
21
• Before working on an electrical power or lighting system,
lock-out the main panel box with your own lock and keep
the key on your person at all times.
22
• Avoid attaching electrical lighting cables to the derrick or
other components of the drill rig. If this must be done, use
only approved fasteners. Do not "string" wire through
the derrick.
• Do not use poles used to hold wiring and lights for any
other purpose.
• Visually inspect all wire ropes and fittings, during use and
thoroughly inspect them at least once a week for abrasion,
broken wires, wear, reduction in rope diameter, reduction in
wire diameter, fatigue, corrosion, damage from heat, improper
reeving, jamming, crushing, bird caging, kinking, core
protrusion and/or damage to lifting hardware. Replace wire
ropes when inspection indicates excessive damage, as
described in the Wire Rope Users Manual.
• Thoroughly inspect all wire ropes that have not been used
for a period of a month or more.
24
• If a ball-bearing type hoisting swivel is used to hoist drill
rods, inspect and lubricate swivel bearing daily to assure
that the swivel freely rotates under load.
25
• When attempting to pull out a mired vehicle or drill rig
carrier, only use a winch on the front or rear of the vehicle
and stay as far as possible away from the wire rope. Do not
attempt to use tool hoists to pull out a mired vehicle or
drill rig carrier.
• Never hoist the load over the head, body or feet of any
personnel.
• Keep the cathead clean and free of rust, oil and grease.
Rust should be removed from the cathead with a wire brush
having a handle.
• Always use a clean, dry, sound rope. A wet or oily rope may
"grab" the cathead and cause drill tools or other items to
be rapidly hoisted to the top of the mast.
27
• Always protect the rope from contact with chemicals.
Chemicals can cause deterioration of the rope that may
not be detected visibly.
• Never wrap the rope from the cathead (or any other rope,
wire rope or cable on the drill rig) around a hand, wrist, arm,
foot, ankle, leg or any other part of the body.
28
• When using the cathead and rope for driving or back-driving,
make sure that all threaded connections are tight. Stay as far
away as possible from the hammer impact point.
• Start an auger boring with the drill rig level, the clutch or
hydraulic rotation control disengaged, the transmission in
low gear and the engine running at low RPM.
29
• Establish a system of responsibility for the operator and tool
handler to follow during the series of activities required for
auger drilling, such as connecting and disconnecting auger
sections and inserting and removing the auger fork. The
operator must ensure that the tool handler is well away
from the auger column and that the auger fork is removed
before starting rotation.
• Never allow feet to get under the auger section that is being
hoisted.
30
17. Rotary and Core Drilling
Check rotary drilling tools prior to drilling.
• Drill rods should not be braked during lowering into the hole
with drill rod chuck jaws.
• Do not lower drill rods into the hole with pipe wrenches.
• When drill rods are hoisted from the hole, clean them only
with a wiper made of rubber or other suitable material.
Do not use hands to clean drilling fluid from drill rods.
31
• If work must progress above a portable drilling fluid (mud)
pit, do not attempt to stand on narrow sides or cross
members. Equip the mud pit with rough-surfaced, fitted
cover panels of adequate strength to hold drill rig personnel.
• Turn off drill air and exhaust drill string before unscrewing
drill pipe at the table.
• Do not turn on high pressure air too quickly when air hoses
are in the vicinity of people. Hoses can jump and injure
people, especially if there is water or oil inside them.
• Never move a drill rig unless the vehicle brakes are in sound
working order.
• Distribute the weight on the drill rig, carrier and tools on the
trailer so that the center of weight is approximately on the
centerline of the trailer and so that some of the trailer load
is transferred to the hitch of the pulling vehicle. Refer to the
trailer manufacturer's weight distribution recommendations.
• Secure the drill rig and tools to the hauling vehicle with ties,
chains and/or load binders of adequate capacity.
34
21. Off-Road Movement
Follow these procedures during off-road movement:
• Set all brakes and/or locks after the drill has been moved to
a new drilling site. When grades are present, block the wheels.
• Never travel off-road with the mast (derrick) of the drill rig in
the raised or partially-raised position.
35
22. Tires, Batteries and Fuel
• Check tires on the drill daily for safety and, during extended
travel, for loss of air. Maintain air pressures for travel on
streets, roads and highways according to the manufacturer's
recommendations. Only repair truck and off-highway tires with
the required special tools and follow the recommendations
of the tire manufacturer's repair manual.
36
• When installing a battery, connect the battery ground
clamp last.
• Do not fill fuel tanks while the engine is running. Turn off all
electrical switches.
37
• Wipe up spilled fuel with cotton rags or cloths. Do not use
wool or metallic cloth.
• Keep the fuel nozzle in contact with the tank being filled to
prevent static sparks from igniting the fuel.
38
For drilling operations, it is particularly important that those
responsible for first aid should be able to recognize the symptoms
of and be able to provide first aid for electrical shock, heart
attack, stroke, broken bones, eye injury, snake bite and cuts or
abrasions to the skin. Again, first aid in these situations is best
taught to drill crew members by instructors qualified by an
agency such as the American Red Cross.
Keep a first aid kit available and well maintained on each drill
site. This kit should meet DOT (FMCSA) specifications for
Interstate Commerce Commission requirements.
26. Shut-Down
• Before shutting a drill down, move it away from a high wall
or face before shutting down for the day.
40
29. Drilling Equipment Safety Labels
Drilling equipment safety labels have been developed though
the combined efforts of NDA and its DCDMA Committee with
input from the NGWA Heavy Equipment Product Group and
Safety Subcommittee and in accordance with the American
National Standards Institute (ANSI) guidelines for Product
Safety Signs and Labels.
Safety Label Kits are available for puchase from the NDA. Visit
the NDA web site at www.nda4u.com to view examples.
41
42
30. EMPLOYEE SIGN-OFF SHEET
(Name) , an employee
of this company, have read and understand this safety manual.
I understand that there may be some areas that may have been
inadvertently missed in this manual and will be added to or
deleted as necessary. I also understand that if I have any
questions concerning the handbook or safety in general,
I must contact the company safety director for clarification.
I understand that safety is everyone’s responsibility including
my own.
Signature:
Company:
Date:
43
Notes
44
CME 850
HYDRAULIC SCHEMATIC
VALVE OPERATIONS
SK-S-2170
A - JACK (REAR)
B - JACK (FRONT)
C - JACK (REAR)
D - BLANK
E - TILT
F - WIRELINE HOIST
G - HYDRAULIC HAMMER
H - ROD WRENCH
J - ROD SLIDE
K - ROD JAWS
L - IN/OUT SLIDE
M - SIDE SLIDE
N - 3200 LB HOIST
P - 7000 LB HOIST
Q - BLANK
R - DETENT FEED
S - REGENERATIVE FEED
T - FRONT WINCH
U - PARKING BRAKE
W - WATER PUMP
TITLE: PAGE OF PART NO.