M E R CE DES -BENZ

Operating Instructions
UNIMOG 435
A portant
A Before operating

Observe carefully
nuts on new the
Tighten wheel wheel and safety regulations operating
vehicles and following in the
changes after a
distance of operating
tant
instructions! Impor-
notes are
40 to 60 kml
highlighted
approx the
correspond ing sections. in

Tightening torque

u 1300 L 400 Nm

U 1700 L/38 400 Nm

Printed in Germany Daimler-Benz Aktiengesellschaft

Technical details of vehicle
as compared with data and Stuttgart-Untertürkheim
Reproduction or trans lation, Werk Gaggenau, Abteilung UKD
illustrations of the presennt
Operating Instructions sub- in part or in full, is sub- Postfach 12 20o
ject to change. Ject to our written autho-
rization. D-7560 Gaggenau
MERCE DES-BE N Z Mercedes-Benz
service

U 1300 L
Operating Instructions UNIMOG 435 U 1700 L/38
1 GENERAL

Page
Cleaning air filter
Page
3
GENERAL INFORNATION
Checking wheel nuts 32
Tighten ing air compressor 33
Checking brake pads . . . .
Warranty ..
33
Vehicle data card Differential locks U 1300 L 33
TYpe plates 33

6 .PRACTICAL ADVICE
2 OPERATING 34
and roof hatch
Adjusting headlights
Doors Tanks . 34
Seats, vehicle tools
Draining coolant 34
Instrument panel . Checking t i r e pressure 34
Symbols .. .
Inflating tires 35
10
Instruments
l1 Wheels -tire change. 35
Switches .
36
flasher switch 11 Spare wheel -wheel change
Turn signal Platform - benches 37
Engine control .. 12 38
differential lock 13 Winch
Four-wheel drive, 40
Parking brake .. 14 Tilting driver 's cab
42
Shifting the gears 15
16
Start pilot 17
TROUBLE-SHOOTING
45
Heating and ventilation .

Hood 18 Fuel system 45

19 Compressed air system
Inspections before moving-off 46
Wheels - front axle
Regular inspections 21 46
22 Emergency release of spring-loaded
Trailer operation
cylinder 47
Towing 48
MAINTENANCE 23 Electrical system . 49
Fuses and electrical connections ... 50
Maintenance intervals 23
Maintenance schedule 24
26
6 OPERATING MATERIALS 52
Lubrication chart .
Lube point survey 27 Capacities.. 52

Some maintenance jobs 29 54

29
1 TECHNICAL DATA
Cleaning fuel filter
Vent filter engine 29 Fuel consumption 54
Tensioning V-belt 30
 1 GENERAL
Warranty

Warranty claims can only be made when the warranty terms con- OFFKE

tained in the General Terms o f Sale have been observed. These

general Terms of Sale contain several points with the necessary
prerequisites for the recognition of existing claims .

Special version

Under "special version" one understands additional items oE

equipment which can retroactively be installed. This includes,
for example, front pto shaft, winch and drive for fast pto shaft.
among other things. These are not components of the standard
constructional state.

Vehicle data card

The "personnel voucher" con

I7
tains all technical specifi- : FARRZEUGOATEN A
cations regarding the con--
structional state of the
vehicle, including special A LL

versions.

In all inquiries concerning

the vehicle, as well as when
ordering spare parts, always
specify the type, the chassis
No, engine No. o r other unit
numbers.

The vehicle data card is also

vailable at the representative
where the vehicle was bought.
2 OPERATION
Doors and roof hatch

5
UR 72-6406/

Roof venting flap

Door lock
Unlocked
UR60-0307 1 Open toward front
2 Completely open
Te open, depress closing Door and window operation 3 open toward rear
cyiinder 1 Door safety device unlocked
2 Locked
Door safety device lockedd
2
Opening lever
4 Window crank
5 Square wrench for hood and
battery box

URE2-0005
Interior lights Open roof hatch
ON
O OFFP
Unlock handles
2 Switched ON and OFP
via door contact
 2 OPERATION
Seats and vehicle tool kit

URS
Driver's seat adjustment Co-driver 's bench seat Insert support in lock.
folding Push rest down until suppor
Forward and back
2 Seat height front engages.
Seat height rear
Backrest

URO1-0142/1
Inlock backrest for standing Pull handle forward to
room unlock
 2 OPERATION
Instrunent panel

1 Switch for windshield

2 Instrument cluster
washer
3 Socket
4 Control 1ightts
5 Rpm counter, tachometer,
engine
6 Instrument lights regulating
7 Speedometer
8 Four-wheel drive
differential lock
9 Ignition switch
10 Warning indicator switch -
emergency flasher

10 11
11 Accelerator pedal
12 Brake system

12
7 3 2
12 77
11 13
14
Clutch pedal
Engine regulator leveer

13 15 Combination switch:
Flash
74 Horn
75 - Windscreen wiperrs
Hi-beam and dimer
T6
16 Main 1ight switch
UR 54-0728/1
Instruments, Switches and Control Levers
8
 2 OPERATION
sybole of Switches and Marning/Indicating Light

Switch for instrument Turn signal indicator Parking brake relase

( lights light ( flasher)
motor truck ( warning light
(effektive as of 6 bar)

(A Warning flasher switch Turn signal indicator

light ( flasher) for
trailer
Differential
contro.
defect
pressure
Indicates
in brake systam

Switch for windshield High beam indicator

washer light

Charge indicator Four-wheel drive

Lighting-up indicates indicator 1ight
defect in charge
function

Pto drive control Different ial lock

(special version) indicator light
2 OPERATION
Instrunente

15
20
5 O.25 20
o
1min
O0
30 km /h

VDO

UZ 0135
UZS4-011S yI54-00
Instrunent cluster Rpcounter, engine (U 1700 L) Speedometer
with kilometer counter
Warning light. supply 1/min = revolut ion per minute
preasure
ight on belcw 12 bar
2 Supply pressure gauge
Lower needle
suppiy pressure 18 barr
lst brake circuit
Upper needie
supply pressure 18 bar
A Running-in
Do not fully stress the
2nd brake circuit engine during the first
3 1500 km, max. 2500/min.
Coolant temperature
indicetor 80-90 c
4 Oi! pressure max 5 bar
gauge min. 0,5 bar
Fuei gauge
1/1 160 iters
1/2 80 Liters
Peserve approx. Odometer on rear heel
5 to 10 Liters
right
 2 OPERATION

Sitch Blinker i t c h

2
URS4-0042/
Nain light svitch Ignition start switch Combinaticn i t c h

O Shutoff Insert ignition key Low beam

2 High beam
Ignition position Headlight flasheer
Parking light Turn signal flasher right
Tail light Turn signal flasher left
Instrument 1ights 2 Starting position
6 Windshield wiper
Pushing switch On
=

2 Adaitional
Pushing switch
High beam
beam
Low beam
High beam indicator light
once again Off
Wind shield wiper rockeer
switch
I slow
II = fast
Never pull out 8 Horn

A key when engine

is running|
 2 OPERATION
Engine regulator t h r o t t l e

U 1300 L U 1700 L

STOP 3

KBUK 3O-005sz1
Engine regulator Engine regulator

1 Idle speed = pull 1 Stop idle position

2 Part load - full loaad
2 Idle speed adjusting
Stop push
3 Locking

12
 2 OPERATION
Four-heel drive and differential lock

Note
Operable as of 7,0 bar
supply pressurel

If possible, do drive with

A
not four-wheel drive and
differential locks engaged on firm road surfaces, as
when turning there is no
campensation between right
BREA-07i5/i and left wheels.
Switch for four-wheel drive
and different ial lock

Rear-wheel drive
u0000

Street

1 Four-wheel drive
o-0

Uphill - downhill - cross country

2 Four-wheel drive and

differential lock
vI00-00
Difficult terrain Travelling through water 3
 OPERATION parking bTake
brake
release of
release
brake - ergency
emergency
vhiele -
checking parking
Rddag bree -
prting UNIMOG i t h t r a i l e r
Trailer operatio
a i r pressure
(Trailer with
brake system)

General

P In position P a possible
failure of the trailer brake
B is simulated, i . e. the spring-
type brake must hold the combi-
nation.

uZ43-07/1 Punctional check

Checking parking brake

Hold brake lever a few seconds
P heck position in position P.
S l s t e t positia

I portant
Combination must not move when
parking brake (apring type)
functions satis fac tor ilyl
traked release4

P waittad on 1n shedk
nition
 2 OPERATION
Shifting the gears

Campressed air supply min. 6 bar

57
Porard gears 1 to 8
1 5 1
Shift only with actuated
clutch. 2
When vehicle unladen move
off in third gear.

wWhen vehicle heavily laden

6 8
uZS4-004A6
o r e off in first gear.
Gear shifting diagram with
electrical indicaticn of
Reverse gears l to 4 neutral position
Shif lever (2) forward and
reverse only with stationary
vehicle and after actuating
clutch. 2 1
The indicator acts as a
shift monitor and helps
the driver to avoid in-
correct shifts, especially
when driving off. UR26-11691

Transmission shifting
1 Main shift lever
2 Forward-reverse-leveer
V Forward, 1 to 8
R Reverse, 1 to 4 Pto shift lever
ImportantI Lock ahift Off On

To switch on and off.

Gears may only be operated
actuate clutch. 15
one aftter another.
 2 OPERATION
Start pilot cold start

UR4-94

Operating diagram When starting, repeatedly Fill with starting fuel

actuate start pilot until
Air pump engine starts
2 Injection nozzle
3 Container for starting
fuel Starting fuel1
A is flamable

Observe filling instructions

on container!

6
 2 OPERATION
Heating and venting

UR830142/1
1 Heater
URO-O31A1
Warm air
Venting nozzles in cab
5 Pivoting nozzles
Lever position:
Left cold (blue) Fresh air
Right warm (red)
2 Leg room venting 6 Defroster/heater
For windshield and side
Fresh air windows

Lever position: Right = closed Lever position:

Le ft top closed
Le f t = open
Right =
top open
3 Blower 3-stage control
7 Heating and venting
Venting and defroster For leg room right and
windows left

Lever position: Lever position:

Left bottom open
Top closed
bottom closed 8 Open venting flap 17
Bottom Open Right
2 OPERATION
Accese to engine
-
hood
UR60-0395/1
URGO-0396 Open engine hood and
Unlocking engine hood
Square wrench support
l Unlock to raise
2 Unlock to remove
UR M-
URB8-00041 UR6O-od94/1 hood behind
Withdrav step bar Unlock and detach front PrOp up engine
grille coolant regulator
 2 OPERATION
Check daily before driving vehicle

URS0-0C1t/2 UR18-0067
Check oil level in engine Fill engine vith oil
Coolant reservoir

1 Pull out oil dipstick

Use only HD engine oil1

in $3 quality!

Capacity: page 52

max.
min.
above max.
water. Do not top up
Only top up with clean
mark
See page 53 for information
on anti-freeze and anti- 19
corrosion additive.
 2 OPERATION

before driving vehicle

Check daily

UR31-0114/
Compres sed-air tank Check trailer coupling
for condition
Pull corá to dra in
condensate. 1 Fold locking pin

Caation, high pressure

18 ber

UR31-01291
Check fastening bolts for
20 tightnes8.
 2 OPERATION
Regulator checking

Mn

UR54-0719/1 UZ54-0os2J
Open battery box Fill only with distilled Check oil level in
water steering reservoir
Open battery box with
Square key

12V

UR42-0676
UR54-0710/1 UZO0-0034/1

Unlock and withdraw Check brake fluid leve1

Do not top up - first check

brake pads for wearcl 21
 2 OPERATION

Trailer operating

A
bar
Niniu supply pressure in tractor unit l2

1. operating trailer is only permissible when trailer coupling is

in noral position, e.e. actuating lever in uPper position.

trailer loads, charge UNIMOG to full

2. When handling heavy
Payload.

3. Switch on four-vheel drive.

4. Going don hill shift into lower gear

UR60-077
5. Observe max. permissible trailer load U 1300 L = 10.500 kg
U 1700 L = 12.o00 kg Chock under platform

O n trailer with continuous brake system, refer page 64.

UR43-009
Connecting trailer
Coupling head, brake
UR 30-0057/1 UR31-0114 (yellow)
Hook-type trailer coupling
2 Coupling head, supplY
Coupling opened (red)
To open raise latch bar After closing insert (1)
22
Trailer coupling
pin and fold
Trailer socket
 3 MAINTENANCE
Naintenance intervals

Complete all maintenance jobs in accordance with specified

maintenance intervals.

Mercedes B
service In order to mainta in the operation safety of the vehicle
and t o uphold the right to warranty claims, the work which
we
deem absolutely necessary must be carried out regularly
and on time.
General1

1. Maintenance according to Maintenance Fuel

fuel consu ption, lts. schedule consumption
If fuel consumpt ion is lts. or or Months
recorded maintenance can
be executed according fuel1
consumption. E1 300 once

2. Maintenance according to F1 monthly

kilonetres,
If fuel consumption is not F2+F1 6 months
recorded maintenance must
be executed on driven kilo-
+F1
metres or on time. F3 +F2
2000 8000 12 months

3. Maintenance according to + Fl
time, months F4 F2 4000 16000 24 months
+F3
Vehicles which has after a
certain period have not
reached fuel consumpt ion
or kilometre service then
maintenance must be executed
to space of time.
23
3 MAINTENANCE
Job Survey E1 F1 F2 F3 F4
after each after after
300 1 2000 1
after
4000 1
Lubrication jobs
1 Fig.No.
once months
6
months

8000
12
months

km
16000 k
24
months
1 to 4
Change oil in eng ine, complete oil filter care
Check oil level in transmission, correct 5, 6, 7
8
Check oil level in pto transmission, correct
Check oil level in axle drive and hub reduction of
and axle, correct 10,11,12
front rear
Check oil level in steering, correct 13, 14
15, 16
Check brake fluid level
Change oil in transmission 5,6,7 (9)
oil in pto transmission 8
Change
Change oil in axle drive and hub reduction 10,11,12
filter element 13, 14
Change oil in steering, replace oil
18
Lubricate joints on shaft from clutch to transmission|
Lubricate steering knuckle bearings 17
Lubricate trailer coupling 20
Lubricate pto sha ft joints 17
Lubricate interined iate shaft on engine 19
Lubricate winch and shi ft knob right 21
24 Survey of lubrication points
 3 MAINTENANCE

Maintenance schedule
EE1 F1 F2 F3 F4
after each after after after
300 1 2000 1 4000 1
Job survey
8000 km 16000 km

6 12 24
Page once monthss months months months
Tighten cylinder head nuts
Check valve clearance, adjust
Clean fuel filter and felt filter element,
replace
if necessary, and bleed 29

Check V-belt, tighten 30

Check wheel nuts for fastening, tighten 32

Tighten air compressor and retighten head bolts 32

Check brake lining thickness (visual inspe 32

Complete battery care 22

Drain condensate from differential lock (U 1300 L) 33

Change brake fluid 27 (16)

Replace filter el ement in air cleaner 32

Replace engine vent filter 1)
* 29

Change brake fluid in clutch system 27 (15)

Retighten control arms, strutbar and drive train

connecting bolts of steering system
Replace filter element in heating and venting system 32 32
1) Observe hint on page 29
25
 3 MAINTENANCE

Labrication chart

5 11
/2 3/4 12 11 19 8 18

21 14 13 15 12
12 17 6 16 10 11 20

26
 3 MAINTENANCE

Labrication point survey

27
 3 MAINTENANCE
Lbriontion point survey

Atd ngine oil

TAadr icate with
d 9 e a r of1 grease
ReplacY oll filter element
c Check oll level i Check brake fluid
a Drain oil k Add nutomat ic tranamission f1luid (ATTT)

2 3

UA-10

5 7 3 9

3-021

10 11 12

4-00252
13 14 15 16

jia1-40

7 18 19 20 21
 3 MAINTENANCE
AAditional maintenanc Jobe

Daily Check oil level in engine, top up.

Weekly Check maintenance indicator of

air cleaner, clean.

Pall inspection Check anti-freeze in cooling

watèr top up.

Svery 24 onths Check coolant hoses, replace

if necessary.

Replace anti-freeze in cooling

water.

28
 3 MAINTENANCE
Rceaint enance jobe

Clean fvel filter Bleeding Vent filter,

Remove both filter bowls Screw on fuel handpump

an pump
nt Ler.
Replace i ! r a c

Vent filter narkat E

replacing rot ta e
ecessary, service- tzee.

-0152/
Biow t fuel filter eleient Vent fuel filter
with cmpressed air. Open vent screw, pump unt il
Max. approx. 3 bari fuel flows out free of
bubbles.
3 MAINTENANCE
ion lt
Tenein V-belt so that it can
e depresse about 10 m with
the thu {aepending an the
ength of V-velt V-beits
.
h i c h are too tichts or too
oose are dertroyed prmaturely
1 1 2 5
162
1275
Checking fan drive
955 tension by hand
UZ 13-0030
UZ13-0031 Dimensions in m
Crankshaft
2 Air compressor
3 Coolant pump
4 Alternator
5 Tensioning roller
6/7 Intermediate bearing
Tensioning roller
9 Fan
10 Steering pump
11 Hydraulic pump
Adjust tensioning wller
Both arrows = adjustnent
bas ic
30 V-belts
Release tension screws
 3 MAINTENANCE
Tension V-belt

UR15-010i12 URgD-00ts/
Alternator - coolant pump Fan drive and tensioning
drive roller behind the radiator

1Tensioning screw Tensioning screw

URI3-004o4
URO3-0048/1

Air compressor drive Steering pump drive

1 Tensioning screw 1 Tensioning screw

2 Fastening screw 31
 3 MAINTENANCE
Filter element of
system
Clean a i r f i l t e r
venting

1
2.

UR-0062
UROS00047
UR60-032
Dry air filter Blowing-out air filter Replacing filter element
paper element
1 Maintenance indicator 1 Filter element
2 Dust descharge valve Compressed air max. 5 bar 2 Venting grille

Note: Check weekly, under Important! If

severe dust conditions
required,
but at least
daily. once a
year, unscrew venting
Never run engine without
air filter element.
grille and replace filter
element.
Only clean if maintenancee
indicator showing (red colored
area) Replace after cleaning fivee
times, however, at least
every 2 years1
Afterwards again disengage
maintenance indicator, press
32 knobl
 3 MAINTENANCE
Chec meel nuta
Check brake pa
D Fferential loek 13nt

70
kg

Check wheel nuts for tight Lining thickness at least Drai ondansate, e ~ors
seat 400 Nm (4O kpm) 2 m filii; anti-corrosin l

Mr co pressor

on tront
FiL! Ln appro4.
Unscrew plpe
Tighten air compressor, and rear àxle housing
Cylinder head bolts to
35 Nm 3,5 kpm)
 4 PRACTICAL ADVICE
F i l l i n g with fuel
Draining coolant
Adjusting headlight

UR47 6073/ JR 50-08

UR54-0716/1
Withdraw and turn filler Drain valve on radiator
Adjust screws of water-tight
headlights pipe
Horizontal adjustmentt
Collect coolant in a contai
Vertical adjus tment Important ner, because of antifreeze
Never f i l l vith fuel from factor up to -25 CI
container without a
strainer.
1

jueting headlights
Main beam middle
Low beam midle
Headlight center spacing UR 20-012
34 H Beadlight center height
Drain plug on engine
 4 PRACTICAL ADVICE
Checking tire preseure
Filling tires

8vORRATSORUCK12
6 AIR ReSERVOIR PRESS
4

Check tire pressure

AA-0121 20
bor
Connect tire in fla ting ose
at pressure regulator

UZ 54 0116
men inflating tires ran
Reduce to 6 bar to inflate
engine!
tires

2 3

6 bar

Tires Front Rear TYpe

Mornal tire pressure
2 Increased tire pressure 12,5R20 XL 4,0 bar 4,0 bar U 1300L
3 Reduced tire pressure 13,00-20 XL 5,0 baar 5.0 baar U17O L
Tire weari Note: Minimum tire pressure in cross country dr iving L.5 bar 3
4PRACTICAL ADVICE

Change tàres at iesst

ATLghtenIportant
wh@el
vehio
icles and nuT.Sn ne
changes after followirg
a
he
distanca ta
appro. 40 to 60
kmi

Tightening torque 4oo

e t airet.iob of treada

Tare are instalied with

e e d treas direttion
therey dbtaining improved
Fteer ino capabiiity and
guieter driving.

T
UZ 40 O024
R
L G ath tàres Only change tires
Michelin pilot crosswise
Tread instal led in
irertion
opposed
 4 PRACTICAL ADVICE
Spare wheel - wheel change

Pitting and renoving spare vheel U 1700 L

VA 40-0120/1 UR40-0115/ UR40-00

Jack 1o t Attach rope on hook Run rope across center
under bracket of wheel
Only position at end of
axle tube!

URS8 0419 UR 40-0116/1 UR 40-0019

Chocks under platform Release spare wheel and Raise and fasten spare
lower with crank wheel 37
 4 PRACTICAL ADVICE

Platforn
Centre bench stowing away
Centre benchn
for 8 persons (U 1300 L)
for 16 persone( 170o L)

UR92-0002
Centre bench installed Open turnbuckle Fold seat upwards
Turnbuckie
Chain tightener

UR93-00 UR92-0012/1
UR92-0005

Ea ch seat belt must be Fold seat upwards Bench stowed on front

3 used for 2 persons Lift bench on one side first of platfom
 4 PRACTICAL ADVICE
Platfor Stake to be stowed

0010 UR -0017

Insert tensioning chain Unlock stake Three stakes stowed in

in plat form hole
bracket under platform

UR 92-0Q UR60-0271/1
Fasten bench seat with THo stakes to be fitted
turnbuckle on the extension of side
boardS
39
 4 PRACTICAL ADVICE
Cable winch

is only t o be
The vinch
used for recovery purpose
for lifting or
and not
lovering loads.

Roll-ofE cable

Loose friction (1) brake a s

that the cable drum remains
ligth braked.

Pull cable outwards and

Loosen friction brake
UR55-0445h
fasten on appropriate placee. (1)
pull cable outwards
Brake lever must be in v e r -
tical position, i . e . the band
brake is functioning, pos. a

Remove safety spring and

push-in coupling knob. Winch
is engaged.

Actuate clutch, engage Pto,

release clutch pedal slowly
and accelerate.

UASS-0443/1

40 Engage cable winch push

botton coupling knob (2)
 4 PRACTICAL ADvICE
Caution
Slacken cable
With winch in operation, do
Loosen band brake
not leave d r i v e r ' s cab.
pos.b).
(3)
A second person should guíd
Move cable up and down
and instruct the operator
to relieve tension. After
on all recovery proce uress.
procedure disengage winch -
pull out coupling knob (2).

Danger
w
To stop winch, actuate clutch
pedal again a d disengage PTo Return motion lock:
shift lever 7

A mechanical lock to hold

3 Band brake
winch drum in a certain a Brake position
position. b Loosening position
Roll-off cable Required e.g. for pulling
or recovering on other
Loosen band brake (3) slowly, vehicle with the winch
pos. (b). cable.

Caution
The hand must remain on the
brake 1ever.

Bring lever back into ver-

tical position, pos. (a).

Disengage winch.

4 Reverse locking lever

 4 PRACTICAL ADVICE
rilting driver"s cab
Safety regulatioa
Keep clear of cab fore
and aft when cab tilted
Close doors before tilting
cabl
UR60-0278
2 Before tilting, remove
front
grille and engine hood. Set
wheels in straight-forward
direction.
UZ00-0035/1
UR60-0293
URGO-0304/1
Caution when repairing 1 Locating pin (1) for 3 Release intake hose between
42 plastic cablesl telescopic cylinder air cleaner
eng ine and
 4 PRACTICAL ADVICE
ilting driver 'e cab

VR60-0752 UR6O-0258h URa-0231

4 Unserew mounting screws (2) 6 Unlock tilting device 8 Close lock valve vith punp
of driver ' s cab front right and left on cylinder (turn righe)

UAB-255/1 eo-0244
5 Unscrew mounting screws (2) 7 Turn tilting device up- 9 Cont rol lever in poaition
of driver ' s cab rear wards, lock and secure ift "Heben" 43
4 PRACTICAL ADVICE

oab
i e r i n a årivver '*

1overing the driver's

cab ia also executed by
pping. The 1lock ing

A lve
opened.
(2) may not be

Riak of accident

O rmert handiee

u c iUWar

00-0284
Set control lever (1) to posi-
tion down ("Senken"). Open lock
valve 2) after lowering the
driver's cab (turn left) .

Iportant i

Wal ve u s t al ways be
open when
driver ' s cab is in normal Insert steer ing sha ft into
po
stio i order to maintain
the eCessary
slldiny sleeve when 1Owering
pressure c o t the cab, in doing o o0serve
t n s a t ioi 1n twi s t ing
punch markings.
 5 TROUBLE SHOOTING
Puel system

Dirty valves

Engine does not start

Engine fails

Possible fault

No fuel1
UR09-0155/1
Prefilter dirty Prefilter draws-in air Remove valves

UR 47-0051

Remove filter and clean Check gasket, replace! Check valves, clean
underside and smoothen 45
element
 5 TROUBLE SHOOTING
heels- Front axle
p r e s e d air syste

High tire wear

o capressed air
Uneven tire vear
o p p l y pressare

Possible fault
Possible fanlt

No air compressor delivery Toe-out wrongly adjusted

Systen leaking Tire pressure too high
or too low
Tie rod bend

-0-4mmn
-0042/2
kir pressure 1ines Tighten V-belt Adjusting track
Connections
Tighten cylinder head Perm. track O to 4 mm
46- Tighten connection
(toe-out)
 of
S TROUBLE SHOOTING
rgency release spring
Operation
loaded cylinderre

In case of defective air

Caution hen anoeuVring pressure system - Leakaqe

thevehicle defecti ve compressor or

The vehicle cannot be Ehe
defective engine -

braked without com vehicle can betowed for

pressed-air supply. repait. The sprincg londed
parking brake cylinder
can be released through
a separate reservoir.
Operational instruction for
spring-loaded cylinder Turn knob into "L" posi-
tion and hold spring
The spring-loaded brake cylin- loaded cylinder rema ins
der brakes with spring force in relsased position.
and releases with compressed
airl

0-
UR43-0154/1
Emergency release of
Shift valve for emergency
parking brake
system
Compressed-a i r reservoir
off
L Release position 2 Spring-loaded cylinder
rear axle, left side 47
at
5 TROUBLE SHOOTING

Toring

towing speed iis Iportant note

When towing leave eng ine
running, if possible,
BO that the steering is
operat ing anå the brake
A Max.
40 km/h.
Do not tow push with
or
battery disconnected
Alternator damage.
ystem is supplied with
Compressed air.

To avoid transmission damage Iportant, when vehicle has The vehicle ay only be
DO compressed air note: tored ith tobar.

13 5 7

2
2 4 6 8 Ov

Observe gear posit ion when UR 26-17n

Gear lever must be
towing forward, if positioned Withdraw towbar from under
with vehicle necessary
tool kit
shift plat form
sion-rod) (exten-
 5 TROUBLE SHOOTING
ectrical ayote Cable connectione

Lgting
Lighting defective

Roesiblee f a u l t

due to
Puse blown

Short circuit
Loose contact

Bulb d e f e c t i v e Corrosion at cable connector

or other connect ions

UR82-00o
Change bulb Check cable connector on

frame
Large bu lb 55/50 w 4
Small bu lb 4 W
 5 TROUBLE SHOOTING
lectrical sytea
Pases and lectrical connections

A
H H Oo

uZ54-0%&

UR54-0726/1
Open fuse boxes Fuse box left A
50 Remove plastic cover
 5 TROUBLE SHOOTING

UZ4-O137
Fuse box right B 51
OPERATING MATERIALS

season ambient Capacity in

1iter.
SAF cless teperature
erating materiai
1300L
2)
ng ine g i n e oil HD 30 allseasons 14,5 15
in ol filter
2)
40 suaRer
1,512 i,
2) all seasons
Tranaenion 30 10,3
Eng ine oil HD
powver take-off
peciai version) 20 W 20 inter 11.0

Front and rear axl

axe arive ous ing Gear oil, hypoid 90 all seasons ach 2,5

Front and reer axle Pto bearing front

pianetry ub drive Gear oil, hypoid 90 O,25 ,6
(special version)

PEo bearing. front Gear oil

aeciai version) Gear oi1, hypoid 80 all seasons each 0, c8

Pto traneniss ioon 30 2)

special version) Engine ail HD all seasons
20 W 200 winter 5,75

Constent ust 2) only single grade oi1

se ng ine oil S quel ity or.ly (for engine with
See turbocharging
operating Materiels specifications sheet 227,0/227,1 U 1700 L)
 6 OPERATING MATERIALS
Pilling capacitie

Season ambient Capacity n liters

Aseembly or unit Operating material SA class temperature
1300 LU 1700L

Hydraulie steering, Engine oil HD 10 W all seasons 2,25

reservoir and steering

Hydraulic brake system Brake fluid all sea sons approx. 1,0
Hyâr. clutch control DOT 3
linkage Brake fluid all seasons approx 0,2

Water with

Anticorrosive sumer al1 approx. 20,0

agent seasons only in approx. * O,2
tropical zones
Cool ing systemn
Antifreeze
to -25° C
4) winter /
all seasons approx. 3,0

Windshield washer Water, MB-wind

reservoir shield washer all seasons approx. 7,0
concentrate

Puel tank Diesel fuel a s per DIN 160

Gear oil 80 all seasons 2.0

Cable winch 90
Gear oil, hypoid

Grease nipple
Grease/multi-grade all seasons as required
greasee

all seasons as required

Battery terminals Anti-acid grease

3 Or transmission fluid (ATF) Type A

1 3 (approx. 10 cc/1.) approved
4) Pactory filling, standard. If no anti-freeze is required, use

water.
53
treating agent in cooling
 7 TECHNICAL DATA
Chassis U 1300 L

UNIMOG 435

U 1300 L
Sales designation
435.115
Model
Design of vehicle Military-cross country vehicle
Right hand drive,
Specia1 version
exhaust system right side

Engine
352
TYpe
Type/sales designation OoM 352.x/1
Model 353.961
Operation Diesel four-stroke with
direct injection (ROV-regulator)
Arrangement of cylinders 6 cylinders in line
Bore 97 dia.
Stroke 28
Total displacement CC. 5675
Compression ratio 17,0 : 1
Start of delivery BTDC 18
Compression pressure min. bar 20 (warm engine)
Injection order 5 3 -6 - 2 -4
Output according to DIN kW (HP) 96 (130) at 2800/min
Torgue max. Nm 363 at 1700/min
Torque rise 11,3
Nominal speed 1/min 2800
Valve arrangement overhead
Valve clearance intake nun 0,20
(cold) exhaust nm 0,30
Operating temperature C 80 to 90° (coolant temperature)
Oil gauge pressure normal bar 2 to 5
011 gauge pressure at idle bar min. O,6
Cooling system water cooled
Special version tropicalized thermostat (as of 71° C

54 Fuel consuption As per DIN 70030

1/100 km 22,0
 7 TECHNICAL DATA
Chasis 1700L

UWIMOG 435
Sales designation
Model U1700 L
435.1133
Design of vehicle Military-cross country vehicle
Special version Right hand drive,
exhaust system rignt side

ngine
Type 352 A (with exhaust gas
turbocharger)
Type/sales designation OM 352.A LII/1
Model 353.959
Operation Diesel four-stroke with
turbocharger and direct
injection (RSV-regulator)
Arrangement of cylinders 6 cylinders in line
Bore mun 97 dia.
Stroke 128
Total displacement cC. 5675
Compression ratio 16,0 1
Start of delivery BTDC 19
Compression pressure min. bar 20 (warm engine)
Injection order 1 - 5- 3 - 6 2 4
Output according to DIN kW (HP) 124 (168) at 2800/min
Torque max. Nm 520 at 1800/min
Torgue rise 23.0
Nominal speed 1/min 2800
Valve arrangement overhead
Valve clearance intake O, 25
exhaust m O,40
(cold) 80 to 90* (coolant temperature)
Operating temperature C
Oil gauge pressure normal bar 2 to 5
at idle bar min. O,6
0il gauge pressure
water cooled
Cooling system tropicalized themostat (as of 7i C
Special version

As per DIN 70030 1/100 km 20,8 55

Puel consunpt ion
 7 TECHNICAL DATA

Cavt Singie-plate dry eltch

eian GFM 3 3
Mdel approx. N i1 S00 to 1 310o
Clut ch pressUTe
Actuat i m
hydraulic
automat ic
A ustment

MRintraneniesion
eion
Design
Synchr omesh spur ger trang
mission i t h planetary roup
Manufacturer
Daimler-Berz
Type and designation UG 3/40-8/13,O1 GPA
Nodel 717.901
8 forard - 4 reverse
Nuber of speeds

Ratio Forard Reverse

1st gear 13,0bi 12,60
2nd gear 9,01 8,74
3rd gear 5,96 3,73
4th gear 4.38 4,24
5th gear 2, 97
6th gear 2.06
7 th gear 1.36
8th gear 1,00

PRO r i Past pto

(special version) fast pto to rear

Translation either i 1,0 or o,7
Max. Bpeed 1/min 2800 3940
 7 TECHNICAL DATA
Pto transission

1300 L/0 1700 L

Design
Designation
Max. speed
Getriebezapfwel le
UNA 3/40
Connection 1/min 540
at front
Size 1 3/8" (splined profi1e as
per DIN 9611)
Front PTO
Perm. power load
kW 33

Axles Rear axle

U 1300 L U 1700 L

Type/designation
Model
HU 2/14 S-4,0 HU 3/1 S-6,8
747.1111 747.206
Stabilizer stabilizer
reinforced

Front axle

Type/designation AU 2/14 S-4,0 AU 3/1 s-5,3

Model 737.111 737.202

Translation
Total 5,307 (100 km/h) 6,38 (90 km/h)
Axle drive 23 9 24 11
Wheel hub drive 27 13 38 13

Track O to 4 (toe-out)
Camber 1°45
Inclination 10
Caster 7
40°
Steering angel
Stabilizer Stabilizer Stabilizer,
reinforced
57
 7 TECHNICAL DATA
U 130o L U 1700 L

Steering Design Ball nut

power steer ing
Manufacturer Daimler-Benz
LS 3 B
Designation
Model 765.601

Steering pump TYpe ZP 7672

Operating pressure bar 130

heele and tires Tire Size 12,5R20 (radial) 13,0-20

Manufacturer Michelin Michelin

Designation Pilote XL / tubeless
Rim Size 1l x 20 10.0ov-20
Tire pressure
front/rear bar 4,0/4,O 5,0/5.0
Electrical systen Rated voltage 24. RFI suppression

Alternator Three-phase, Boschh

(with installed regulator)
Output W 1540
Volt X amp. Vx A 28 x 55

Starter motor kW 2,9 (splashproof)

Battery V 24 (2 x 12)
12)
Capacity Ah 22 xx 12
125
Electrolyte density 1,23 (tropical version)
Head 1ights
Left hand traffic
58
 7 TECHNICAL DATA
U 1300 L /U 1700 L
Brakes Eydraulic brake system
Design Hydraulic dua1-circuit brake
system, disk brake, aire pressure

o Parking brake system

actuated axle-1oad, dependent
regulating

Linkage-less spring-1oaded parking

brake wi th separate emergencCY
release system
Release pressure bar 5,5 to 6,0

Copressed air brake systea

Design according to EEC Dual-circuit campressed air

brake system

Supply pressure bar 18,0 (m in. 12,0)

Operating pressure max. bar 9,5 (single operation)

bar 7,35 (trailer operat ion)

Trailer brake system

according to EEC Two-lin trailer brake system

Design front and rear
connections

bar 7,35 at trailer operation

Operating pressure
EG = EEC European Economic
Commission Regulations

1) Only U 1700L

59
7 TECHNICAL DATA
Eydranlic brake syete u 1300 L/ 0
1700 L

uZ42-0175/1

2 3 4 6

Eydranlic tvo-circuit brake system vith load dependent regulation via rear axle
1 Warning lamp brake pressure drop 5 Main brake cylinder
2 Brake calipers
Test connection load-sensing, rear axle Differential pressure sender unit
3 Combined brake caliper
Test
connection no load-sensing, front axle 8 ALB-regulator *

60 ALB load dependent brake

 7 TECHNICAL DATA
pressed a i r sytem
1300 L/o 1700 L
214 3 9 7 8 5 6 10 11

18 17 16 14 15 13 12
ggregat pressurize and venting for fording ability
Pressure 0,35 - 0 , 2 baar
Pressarize Venting9
Switch valve, four-wheel 7 3/2way valve 13 Venting primary cylincer
drive, differential lock 8 Distributor 14 Pressure regulation valve
9 Central release filter 15 Venting rear axle
2 Ventilation hub reduction
3Ventilation pto transmission 10 Venting spring loaded cylinder 16 Venting front axle
11 Ventilation rear axle 17 Venting hand brake vehicle
4Vent ing start pilot
5Venting fuel tank 12 Venting trailer control valve 18 Ventilation front axle
Ventilation main transmission 61
 7 TECHNICAL DATA
Compreeeed air brak syate
o 1300 L/0 170o L
Compresed air brake syaten
Bmergency release system for apring loaded cylinders
20
20 Spring-1oaded brake cylinder left
1Aircompressor
21 Test connection, fill-in connection
2 8witch valve, four-wheel drive
differential lock 22 Non-return valve
3 Shift valve, emergency release system 23 Compressed air tank, emergency system
4 Shift cylinder, planetary drive 24
24 Main brake cylinder dual circuit
5 Shift valve, transmission 25 Primary cylinder dual circuit
25
6 Pour-circuit protective valve
26 Test connections, brake circuit 1 and 2
7 Pressure regulator with tire fill-in
27 Test connections, parking brake
connection
8
28 Pressure switch, parking brakee
Preesure reducing valve (9,5 bar)
9 Pressure re ucing valve, switchable (7,35 bar) 29 Pressure switch, differential lock
30 Connection four-vheel drive
10 Test connection8, supplY pressure
circuit 1 and 2 31 Non-return valve
11 Compressed-air tank circuit 1 (18 bar) 32 Parking brake valve
12 Campressed-air tank circuit 2 (18 bar) 33 Connection differentail lock front
13 Water separator 34 Operating brake valve, dual circuit
14 Spring loaded brake cylinder right 35 Double pressure gauge, circuit 1 and 2
15 Connection differential lock rear 36 Control light red, supply (below 12 bar)
16 Coupling head, supply (red) 37 Relais valve (control valve) only
17 Trailer control valve with break-away valve 38 Coupling head, brake U 1700 L
18 Coupling head, brake
(yellow) 39 Coupling head, supply
19 Lock valve
62
 7 TECHNICAL DATA
U 1300 L / 0 170o L

2 8 9 10 2 13 14 15

16

17

39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 19
A B

Dual-circuit compressed-system
release
air brake system with ouble-l ine trailer brake, spring-loaded parking brake
63
with emergency
 7 TECHNICAL DATA
u 1300 L
u1700
Platfo 435.614
Model 435.632
3150x2200x500
Measurements
4230x2375x5c
Container lock Type Twist-Lock TL 109
1S0/ASA feet/inch 6'8
6'8"/10'/13'4*
Equipment Centre bench 2
Seating capacity 8 persons 16 per sons
Tarpaulin frame removable

Driver'n cab Model 425.82o 425.82o

Version Safety cab, mounted at three
points, OECD tested, tilting
type, right hand drive
Permissible gross
vehicle weight kg 7500
Weights 12000
Permissible front kg 4000 5300
axle load rear kg 4000 6800
Dead weight
approx. kg 5400 7OC0
Payload kg 2500
cross country 5000
max. kg 2000
with container 4O00
max. kg 2500 4O00
Trailer loads
Perm. trailer
with continuous brake
without brake 10500 12000
Kg 2300 2500
Trailer coupling
optional Hook type coupling
or automatic coupling
Perm. support
load
64 approx. N (kp) 12500 (1250) 1500 1500)
Maximu speeds 7 TECHNICAL DATA
U 1300 L
Bngine speed 2800/min
Maximn speed a/h

Tires
12,5R2o Gears forward reverse

80 7,7 8,1
11,1 11,5
16,9 17,5
22,9 23,7
33,8
48,8
73,9
8 100,0

Max. climbing capacity

without trailer approx. 70 8

U 1700L

Tires Gears forward reverse

13,00-20
7,,O 7,2
10,1 10,4
15,2 15,7
4 20,7 21,3
30,6
44,1
66,7
8 91,0

Max. climbing capacity

without trailer approx. 708

65
 7 TECHNICAL DATA
u 1300 L/0 17o0 L

guipment and tooll

Towbar
Chock
Safety belt on
rear sideboard
Spare vheel
Tool
Hydraulic jack
4t 10 t
Hand lamp

Paintork Bronze green according NSN 8010-98-106-0859

MIL-E-52798 A ME

Cable rinch Model Recovery-cable winch

Manufacturer Firma Werner, Trier-Ehrang

TYpe P 64.1 Ml SE
with overload protection

Tractive power approx . kp 6297 inner cable position

approX. kp 5200 middle cable position 15
approx. kp 3760 outer cable position

Cable dia. un P 12

Rope length 40

Weight 125

6
 7 TECHNICAL DATA
O 1300 L

Disensioas

Fording depth approxX. 1000 mm

Max. height 2980 mm

Height o f canvaas 1280 mm

Turning circle 14,10 m

$20

840

3250 290

5870

67
7 TECHNICAL DATA

Diaeonions

Fordinc dept appro. 12 mm

Nax. elght 316 m

He i ght of carnvae 280 mn

T u r n i circie 16,80 m

a75

4 250
 7 TECHNICAL DATA
Lportant tightening torques U 1700 L
1300 L
Designation Threads Nm Nn

Engine
Engine mount front and rear M 14x 1,5 200 200
Center bolt, oil filter bowl 40 40
Cylinder head cover M 8 25 25
Cylinder head M 12 100 110 100 110

Air copressor 35
Torque wrench
(cylinder head) 35

Transmission
Transmission bearing
left M 16 x 1,5 380 380
right M 12 x 1,5 150 150
left and right to frame M 36 x 1,5 180 180

Axles
Control arm frame to axle M 14 x 1,5 275
M 16 x 1,5 300
Steering arm to steering knuckle M 18 x 1,5 400 400
Fastening caliper to axis M 16 x 1,5 250
M 20 x 1,5 600

Wheels
M 20 x 1,5 400 400
Wheel nuts

Steering (LS 3 B)
frame M 18 x 1,5 400 400
Steering gear on
530 530
Nut on pitman arm M 42 x 1,5
M 20 x 1,5 230 230
Drag link to pitman arm

Platfon
750 750
Container locks
69
 7 TECHNICAL DATA

dferential lock
58b Turn signal let
28 Indicator kght,
ecte Wwing e g r Transmisson shit indicator 59 Tait ight ight
29 59b Tail ight left
1e Tum sgnai nght Relais current supply ')
30 60a Brake light right
Tum sipnal le
31 Relais curent suppty ')
Main headNght nght 606 Brake light left
32 Blower switch
Mein heesdight te Heeting ventiüation bBower 61 Licence plate light
33 62 Fog tail light)
Parkinp ght right Windshield wiper
Parking kght let 34 63 Trailer socket (7pole)
Windshield washer
35 64 Back up light )
Martcer hght nght Combination switch
Mater lighi let 38
37 Brake light switch
Switch on door Ground connection
38 Fuse boxA
Cab-dome Nght m Engine
39 Fuse boxB
Horn
Protection switch (cument supply) 40 Waming flasher switch XInstrument panel
fasher transmitter
Y -Frame
Switch fog Night ) 41 Waming
42a Connection, cab Z -Cab
10 Switch, windshield washer
T1 Repuleting ewitch instrument lights 42b Connection, cab (not connected)
43 Battery (2 x 12 V) Wire color code
Reading lamp
44 Altemator bi-blue
Socket
45 Socket current supply br brown
gnition-start switch
Tachometer, tachograph ) 46 Transmitter for temperature (coolant) geyellow
16 instnument cluster 47 Transmitter for oil pressure gn-green
Revolution counter 48 Transmitter for fuel supply gr grey
18 Main ught switch 49 Switch differential pressure ) ilac
19 Connection tor controi PTO ) 50 Switch for engine brake ) rs-pink
Tum signal (hasher. for 2nd traier 51 Switch for reverse light r-red
Tum signal (fiasher, for 1st traile) 52 Switch for differential lock sw-black
Tum signal (hasher) indicator light 53 Switch for fourwheel drive ws white
23 ndicator light, high beem 54 Switch for parking brake
24 indicator kght. charpe control 55 Switch for shift gate indicator
24 ndicetor light, dtterential pressure, brake 56 Starter switch
indicator light. parking brake 57 Cable connecting box rear ) Subsequent instalation possible
indicator ight. fourwheel drive 58a Turn signal right special version

70
 7 TECHNICAL DATA
1300 L / 0 1700 L

Technical wiring Diagram 24 Volt

1300 L/0 1700 L

Explanations to Circuit Diagrar

The line layout is showed in a

simplified manner for the sake of clarity.
Please remember the following
points:
The code color and cross-sectional area of a
wire
helping you to following the course of a line. The together
form an aid
direction of the
slanting stroke at corners and branches indicates how the line continues.
Several wirings (cable-set) are only showm as one
line.
71
 8a

1a 42a
44
37
2a 9
20 E
Ja 21 tK=
62
23 ENA
38
- 45
--
--"-* -L65
La 278 47 57
28&
L88
-J 49
11 -E* 63
-
12
42b ¬ 50
13 30 : 2 51

14 E 31
39
53
s
7 CLE 321H- C 54

64
33 **
16 E
34 60b
35 ( e e59b
58b
3b 17(
2b b12

36
18 ¥1

40 41
 Edition 07. 82

09.82 Wbo 1,5 M Printed in Germany

 22518

Daimler-Benz AG Stuttgart-Untertuerkheim UKD 30 402 51 44