ATEXPassive
ATEXPassive
ATEXPassive
Explosion Isolation
As long as ATEX has been providing Explosion ATEX engineers set about to provide a full passive
The ATEX Passive Isolation
Protection Systems a truly passive System without many System approach. Vent systems provided many
Valve provides a fully passive
unworkable constraints was not available. Either the options for venting. Solutions were available for many
system that does not require
system could not handle the product flow without major industrial applications. Vents were available that
active dust management or low
restrictions to the dust loading or it had to be monitored reset themselves and were flameless in design for
Pred values to function properly.
for dust fall out because of the design limitations. While indoor use. They lowered the costly inspections to
Metal to Metal seal eliminates
the benefits of standard ATEX Active Control Systems visual and annual inspections verse the quarterly
temperature considerations and
eliminated many of the false activations and maintenance technically advances inspections required by active
failures.
disadvantages of other systems it still required a high systems or those requiring active maintenance. But
degree of maintenance procedures. Vent users were the options available for the necessary isolation
increasingly aware that protection of a Dust Collector or function were limited with a decision based on
other process vessel required isolation to provide true benefits verse limitations. No true Passive Solution
protection against secondary and catastrophic events. was available to industrial users.
To meet the need ATEX developed its clean out technology in a
passive oriented system. A valve that could meet the product flow
requirements of today’s processes. The system would by Patent
Pending Design clean out the isolation seal eliminating
consideration of powder being compressed by the closure and
ATEX provides full design
allowing flame to pass. In addition many passive devices had
support for all of its protection additional problems with respect to air flow and pressure release.
systems. Support includes The ATEX pressure adjustment system compensates for process
System Design, Installation flow conditions allowing the pressure setting to be based on a
differential between the normal process air flow and the flow and
Drawings, Field Consultations,
pressure associated with a deflagration. As promised with the
System checkout and
ATEX Passive Explosion Protection System there is a passive
maintenance. Our Florida solution to explosion protection
warehouse has a full stock of
ATEX Explosion Protections System Installation Requirements and Operational Manuals before attempting to install or operate a Protection System
your processes. ATEX Venting, Dynamic Vessel Strength if available or static strength if
Suppression and Isolations the dynamic strength is if not available.
Options provide the choices to
meet protection and budgetary For vessels with existing vents the design data including
Kst, Pmax, Pred, etc. is required.
concerns of today’s corporations.
Explosion Isolation Valves
ON TARGET
Dan Guaricci
Jay Oukhchi
Steve Light
ON TARGET
OFF TARGET PASSIVE EXPLOSION PROTECTION EXISTING LIMITATIONS
The Need of a Truly Passive System
Available in Aluminum,
Mild Steel and Stainless
Steel Versions.
ON TARGET
Available in Aluminum,
Mild Steel and Stainless
Steel Versions.
ON TARGET
Isolation Valves
VALVE COMPARISONS
ON TARGET
Sensors Required QSV QSV Pop-Pit Dry Chemical Pinch Valve Pop-Pit Flap Valve ATEX Valve
The above chart reviews the concerns and benefits of explosion isolation valves as
they related to features, functions and benefits so you can determine if the
isolation method you choose is on target for your process.
ON TARGET
OR OR
l
ON TARGET
With the Venting System And adding the ATEX Passive The result is a Passive
that meets your process Valve with its many cost, System that can be installed
needs. functional, operational and without the active
maintenance benefits. maintenance required with
automatic detection and
monitoring systems that
requires factory trained
technicians on a quarterly
basis.
ATEX Passive Explosion Protection System
General: The protection of any vessel requires the tool for easy setup and maintenance testing.
protection of the vessel itself and the isolation of the Flameless Explosion Vents: At times the venting to
deflagration to prevent its propagation to other the outside of a facility is not possible because of
process vessels or equipment. Up to now a truly the duct distance to an outside wall.
passive system was not At these times an ATEX flameless
available. Our Passive vent can provide an effective
System offers a wide answer. The flameless vent uses
range of explosion vent standard frangible vents to release
options that optionally into a discharge chamber. The
include frangible, door flameless vents expel the
and/or flameless vents deflagration air through a series
for vessel protection. of many openings around its
Isolation is provided by side retaining burned particulate
the NEW! ATEX fully inside. Available in Cylindrical
Passive Isolation Valve and Rectangular types they
ATEX Standard System Options: The ATEX meet many protection options.
Passive Explosion Protection System provides the Inlet and Outlet Isolation:
use of all the available vent options with an The isolation of connecting duct work is a
isolation device responsive to the propagation of the complicated process where reliability is the major
event without the need for automatic detection of consideration. Many devices such a Quick Sliding
any kind. Valves, Flap Valves, Pop-Pit Style Valves, Pinch
Basic System Components: The two components Valves exist and all have
of the system are a venting device and an isolation operational issues. The New
device for the inlet and outlet duct. ATEX System provides the
Venting Options: protection benefits to lower
Standard Frangible Vents: The most cost the overall operational cost
effective option when applicable is the frangible and process downtime while
vent. Used singly or in providing an innovative
multiples to provide the venting and isolation system
vent area required to with the following features:
reduce pressure growth - Passive activation without the need of
below the limits of the active detection and control systems as
protected vessel. The required by QSV’s.
vents provide a time - Ability to perform during high product
tested reliable device with a definable pressure flows with the potential of product
relief ratting. clogging at the valve closure.
Explosion Doors: The most - No wear and tear issues from the product
cost effective vent when multiple itself on rubber and synthetic surfaces.
activations are expected or when the - No Powder Cleanup Downtime Concern.
replacement of vents after opening is - No Costly Downtime for device retrofit.
very difficult and/or time consuming. - No Costly quarterly factory Trained
They have a self-closing feature which can Maintenance Service required.
minimizes the damage from fire to the filter media. - Does Not Rely on the Pred of a Vent
It also provides quick restoration of protection after System for effective isolation.
an event. Units furnished with a field calibration - Field Adjustable Pressure Release.
DS PV102 Release Date: 7/30/12
The ATEX Passive Isolation valve provides a
unique solution to this problem. Using advanced
passive mechanical design techniques the ATEX
passive valve provides the desirable advantages of
the Pop Pit Style valve including passive explosion
detection and valve activation plus resistance to
abrasions, no system cleanup because of the
suppressant and little or no reconditioning required.
Unlike the standard pop-pit or flap valve the ATEX
Other Passive Product Offering: valves advance design is not affected by product
The flap valve relies on the Vessel Vent flow fall out that would incapacitate these valves.
closure limiting the allowable design pressure to a Product accumulation does not have a point of
7.5 psi maximum. A miscalculation or failure of the system failure. As long as the product does not set
vent system would allow the deflagration to to a solid and remains a powder the system will
overcome the pressure resistance of the valve and push through the blockage and provide the required
allow the deflagration to propagate to other devices. isolation. With a 14 bar pressure ratting the valve
The Flap Style Valve requires the use of an can be used on vessels rated for containment.
The ATEX system
accumulation sensor to monitor process operation.
provides a passive protection
The process must be stopped intermittently to use system with all the associated
the system. The European specifications on the operational and protection
device do not allow its use where dust loading is benefits. With the ATEX
possible. Passive Valve System you use
The need of mechanical and automatic Standard Frangible Low Mass
monitoring equipment eliminates the major benefit Vents, self-reclosing Explosion
of the Passive System. With this valve the system Doors, Flameless Vents and/or Product Containment
needs to be monitored by a control system for a flap with a fully passive low maintenance approach to
fault condition. Since this is an automatic system explosion protection.
maintenance will be require at a 3 month interval as Options
it is critical to reliable system operation. The ATEX valves are available in Mild Steel
The standard Pop-Pit valve unlike the flap and Stainless Steel Execution.
valve can withstand the full potential pressure of a Mechanical and Proximity Switches for
deflagration. Its rating is not limited based on the remote valve indication.
Pred of the vent system. But the standard Pop-Pit ANSI or Din Bolt Hole configurations.
style valve has product flow limitations in ounces of Variable field adjustable pressure release.
product flow. The valve uses a seal larger than the Removable release head for easy pressure
pipe size to stop flame propagation. The diameter change in the field and valve inspection.
size difference allows for product build up to will Valve is mountable in any position without
prevent proper operation. But even with this replacement of system springs.
limitation it is not provided with a Product Metal Seals do not require replacement or
Accumulation Sensor. temperature concerns.
We have not discussed the Pinch valve Available in 2 bar gas tight pressure ratting.
because it is a full active valve without passive Available DN 100, 150, 200, 250, 300, 400,
operational benefits. 500 and 600 sizes.
ATEX
Explosion
Protection
Our Products Increase Your Safety
Type Series
ATEX Explosion Protection GmbH provides all common
types of bursting discs. The extensive product range is
divided into three basic types, but we always accept
customer requests for customized venting applications.
Vent Size Dimensions Vent Area
Domed ATEX EasyVent DAE in mm in mm in cm
Systems with pneumatic cleaning systems and with very 229 x 229 309 x 309 510
high vacuum operation require Rupture Disks that have a 205 x 290 285 x 370 580
229 x 305 309 x 385 680
high-pressure cycling life expectancy. For this high load a 150 x 600 230 x 680 880
Domed ATEX EasyVent DAE is the right solution. The 220 x 420 300 x 500 900
vent uses a specially molded arch support without 340 x 385 400 x 445 1280
305 x 457 385 x 537 1380
vacuum-vacuum resistant. Standard equipment includes 247 x 610 327 x 690 1450
the DAE shock absorption and integrated gasket. 340 x 440 400 x 500 1480
300 x 620 380 x 700 1860
Standard Application ATEX EasyVent SAAE 320 x 640 380 x 700 2000
490 x 490 570 x 570 2370
This standard application of the ATEX EasyVent SAAE is 375 x 655 455 x 735 2400
everywhere where the vacuum operation not greater 470 x 610 550 x 690 2800
than 60% of the bursting pressure. The standard 490 x 590 570 x 670 2850
application of the ATEX EasyVent SAAE is for venting in 525 x 668 645 x 788 3400
610 x 610 690 x 690 3650
limited vacuum conditions. The SAAE offers very high 457 x 890 537 x 970 4050
continuous load and over the arched execution flow. 620 x 670 680 x 730 4100
The standard equipment application is for vents not 645 x 645 735 x 735 4100
requiring vacuum support. Standard equipment includes 653 x 653 733 x 733 4200
520 x 1020 600 x 1100 5250
the DAE Shock absorption and integrated gasket. 586 x 920 666 x 1000 5350
500 x 1100 580 x 1180 5400
Standard Application ATEX EasyVent Reinforced 610 x 1118 690 x 1198 6750
SAAER 720 x 1020 800 x 1100 7300
920 x 920 1000 x 1000 8400
The Standard Application ATEX EasyVent Reinforced 915 x 1118 995 x 1198 10000
SAAER offers ATEX Explosion Protection for lighter 1020 x 1020 1100 x 1100 10400
1130 x 1130 1220 x 1220 12500
applications, e.g. Dust the wood industry, silo etc. The
SAAER is suitable for systems with excess pressure and
low pressure operation.
Fastening Frame
Seals The necessary mounting frame can match drilled and
All bursting discs are factory Supplied with complete supplied welded as required. The frame material is is
flange gaskets. Standard material is EPDM with a
available in galvanized structural steel or Stainless
temperature resistance from-40 ° C to + 120 ° C.
Steel.
Optionally available at extra cost:
Silicone-50° C to + 200° C
Klinger-100° C up to + 400° C
Ceramic-100° C up to + 900° C
Bursting Sensor
Other materials available on request. It is possible to monitor the vent opening with an
optional bursting sensor. The sensor signals that
Opening of the frangible disk by a dust explosion has
occurred. Plant processes and/or components such as
fans or cell wheel locks can be switched off via the
sensor activation. The sensor unit is also suitable use in
food systems.
Insulation
Insulating tapes consist of non-mineral fiber according
to DIN 1259 and with aluminum cover sealed and
waterproof for outdoor use. The Insulation is firmly
attached to the bursting disc to prevent a fly away in
the reactions. ATEX GmbH insulators do not have
explosion protection impact on the ability of the vent
to open as required. The insulation has been tested by
renowned institutes in explosion equipment testing.
The thickness of the insulation is customized as
required.
ATEX Experience and Products are available everywhere in the world!
Contact Information for ATEXX agencies around the world and in your area.