Repairhp PW Ent Color 765 and MFP 780 785 PW Color 755 774 779 PW Mananged Color E75160 p75250 E77650 E77660 p77440 p77940 p77950 p77960 Repair Manual

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HP PageWide Enterprise Color 765 and MFP

780/785
HP PageWide Color 755 and MFP 774/779
HP PageWide Managed Color E75160,
P75250 and MFP E77650, E77660, P77440,
P77940, P77950, P77960
Repair Manual
Copyright and License

© Copyright 2018 HP Development Company,


L.P.

Reproduction, adaptation, or translation without


prior written permission is prohibited, except as
allowed under the copyright laws.

The information contained herein is subject to


change without notice.

The only warranties for HP products and


services are set forth in the express warranty
statements accompanying such products and
services. Nothing herein should be construed as
constituting an additional warranty. HP shall not
be liable for technical or editorial errors or
omissions contained herein.

Edition 5, 4/2019
Conventions used in this guide
TIP: Helpful hints or shortcuts.

NOTE: Information that explains a concept or how to complete a task.

Reinstallation tip: Reinstallation helpful hints, shortcuts, or considerations.

IMPORTANT: Information that help the user to avoid potential printer error conditions.

CAUTION: Procedures that the user must follow to avoid losing data or damaging the printer.

WARNING! Procedures that the user must follow to avoid personal injury, catastrophic loss of data, or extensive
damage to the printer.

ENWW iii
iv Conventions used in this guide ENWW
Related documentation and software
HP service personnel, go to one of the following Web-based Interactive Search Engines (WISE) sites:

AMS

● https://support.hp.com/wise/home/ams-en

● https://support.hp.com/wise/home/ams-es

● https://support.hp.com/wise/home/ams-pt

APJ

● https://support.hp.com/wise/home/apj-en

● https://support.hp.com/wise/home/apj-ja

● https://support.hp.com/wise/home/apj-ko

● https://support.hp.com/wise/home/apj-zh-Hans

● https://support.hp.com/wise/home/apj-zh-Hant

EMEA

● https://support.hp.com/wise/home/emea-en

Channel partners, go to HP Channel Services Network (CSN) at www.hp.com/partners/csn .

Channel partners, access training materials in the HP University and Partner Learning Center at
https://content.ext.hp.com/sites/LMS/HPU.page.

ENWW v
vi Related documentation and software ENWW
Table of contents

1 Removal and replacement ...................................................................................................................................................................... 1


For additional service and support ........................................................................................................................................ 2
Removal and replacement strategy ...................................................................................................................................... 3
Introduction .......................................................................................................................................................... 3
Considerations during removal and replacement .......................................................................................... 3
Electrostatic discharge ........................................................................................................................................ 4
Required tools ...................................................................................................................................................... 4
Fasteners types .................................................................................................................................................... 5
Service approach ...................................................................................................................................................................... 5
Before performing service .................................................................................................................................. 5
After performing service ..................................................................................................................................... 5
Post-service test .................................................................................................................................................. 5
Removal and replacement procedures ................................................................................................................................. 7
Customer self-repair (CSR A) parts and assemblies ...................................................................................... 7
Customer self-repair (CSR B) parts and assemblies .................................................................................. 126
Field replaceable units (FRUs) ....................................................................................................................... 137
Removal and replacement: Trays .............................................................................................................. 1526
Removal and replacement: Accessories ................................................................................................... 1529
Removal and replacement: Input accessories ......................................................................................... 1568
Removal and replacement: Output accessories ...................................................................................... 1731

2 Parts and diagrams ........................................................................................................................................................................... 2455


Related documentation and software ........................................................................................................................... 2457
Order parts, accessories, and supplies .......................................................................................................................... 2458
Ordering ......................................................................................................................................................... 2458
Orderable parts ............................................................................................................................................. 2458
Supplies and accessories ............................................................................................................................ 2458
Customer self-repair parts .......................................................................................................................... 2460
Support portals and documentation resources ...................................................................................... 2463
Assembly locations ........................................................................................................................................................... 2465
Front view models 774/779/780/785/E776/P774/P779 (MFP) ......................................................... 2465
Rear view models 774/779/780/785/E776/P774/P779 (MFP) .......................................................... 2466

ENWW vii
Floor standing finisher module (MFP; FSF models only) ........................................................................ 2467
Front view model 755/765/E751/P752 (SFP) ......................................................................................... 2468
Rear view model 755/765/E751/P752 (SFP) .......................................................................................... 2469
How to use the parts list and diagrams ......................................................................................................................... 2469
Parts and diagrams: Document feeder and scanner whole units (780/785) ......................................................... 2470
Document feeder and scanner (780/785/E776/P774/P779) .............................................................. 2470
Parts and diagrams: Covers (printer) ............................................................................................................................. 2472
Covers (780/785/E776/P774/P779 models) .......................................................................................... 2472
Covers (765/E751/P752 models) .............................................................................................................. 2474
Covers (floor standing finisher printers) ................................................................................................... 2476
Parts and diagrams: Tray pick and duplex path assemblies ...................................................................................... 2478
Tray pick and duplex path assemblies ...................................................................................................... 2478
Parts and diagrams: Feedshaft, drop detect, and deskew assemblies .................................................................... 2480
Feedshaft, drop detect, and deskew assemblies .................................................................................... 2480
Parts and diagrams: Left door assembly ...................................................................................................................... 2482
Left door assemblies ................................................................................................................................... 2482
Left door eject assemblies .......................................................................................................................... 2484
Parts and diagrams: Airflow and right door assemblies ............................................................................................. 2486
Airflow and right door assemblies ............................................................................................................. 2486
Parts and diagrams: Electrical assemblies 1 ................................................................................................................ 2488
Electrical assemblies 1 ................................................................................................................................ 2488
Parts and diagrams: Electrical assemblies 2 ................................................................................................................ 2490
Electrical assemblies 2 ................................................................................................................................ 2490
Parts and diagrams: Printhead assembly ..................................................................................................................... 2492
Printhead assembly ..................................................................................................................................... 2492
Parts and diagrams: Printhead wiper assemblies ....................................................................................................... 2494
Printhead wiper assemblies ........................................................................................................................ 2494
Parts and diagrams: Bridge assemblies (floor standing finisher printers) ............................................................... 2496
Bridge assemblies (FSF printers) ............................................................................................................... 2496
Parts and diagrams: Chassis assemblies (floor standing finisher printers) ............................................................. 2498
Chassis assemblies (FSF printers) .............................................................................................................. 2498
Parts and diagrams: Vapor module (floor standing finisher printers) ...................................................................... 2500
Vapor module (FSF printers) ....................................................................................................................... 2500
Parts and diagrams: FFCs and engine FFC kits ............................................................................................................. 2502
FFCs and engine FFC kits ............................................................................................................................. 2502
Parts and diagrams: Discrete cables .............................................................................................................................. 2504
Discrete cables .............................................................................................................................................. 2504
Discrete Cables and FFCs (floor standing finisher) .................................................................................. 2506
Parts and diagrams: 550-sheet feeder ......................................................................................................................... 2508
550-sheet feeder covers ............................................................................................................................. 2508
550-sheet feeder internal assemblies ..................................................................................................... 2510

viii ENWW
Parts and diagrams: 1x550-sheet feeder with storage cabinet ............................................................................... 2512
1x550-sheet feeder with storage cabinet covers ................................................................................... 2512
1x550-sheet feeder with storage cabinet internal assemblies ............................................................ 2514
Parts and diagrams: 3x550-sheet feeder ..................................................................................................................... 2516
3x550-sheet feeder covers ........................................................................................................................ 2516
3x550-sheet feeder internal assemblies ................................................................................................. 2518
Parts and diagrams: High capacity input (HCI) feeder ................................................................................................. 2520
HCI feeder covers .......................................................................................................................................... 2520
HCI feeder internal assemblies ................................................................................................................... 2522
Parts and diagrams: Inline finisher ................................................................................................................................. 2524
Inline finisher covers ..................................................................................................................................... 2524
Inline finisher internal components ........................................................................................................... 2526
Inline finisher mezzanine assemblies ....................................................................................................... 2528
Inline finisher FFCs ........................................................................................................................................ 2530
Parts and diagrams: 3,250-sheet floor standing finisher .......................................................................................... 2532
Floor standing finisher whole unit replacement (WUR) .......................................................................... 2532
Floor standing finisher covers .................................................................................................................... 2534
Floor standing finisher internal assemblies 1 .......................................................................................... 2536
Floor standing finisher internal assemblies 2 .......................................................................................... 2538
Floor standing finisher internal assemblies 3 .......................................................................................... 2540
Floor standing finisher internal assemblies 4 .......................................................................................... 2542
SCU motor and STK motor, floor standing finisher ................................................................................. 2544
Drive buffer, top lower, and top jam, floor standing finisher ................................................................. 2546
Entrance guide, mid jam, and main exit, floor standing finisher ........................................................... 2548
Transfer buffer, right jam, div cam, hb motor, and paddle motor, floor standing finisher ............... 2550
Front alignment (tamper) unit, floor standing finisher ........................................................................... 2552
Rear alignment (tamper) unit, floor standing finisher ............................................................................ 2554
Upper shield, floor standing finisher ......................................................................................................... 2556
Backpack assembly, floor standing finisher ............................................................................................. 2558
Alphabetical parts list ....................................................................................................................................................... 2560
Numerical parts list ........................................................................................................................................................... 2586

Index ......................................................................................................................................................................................................... 2613

ENWW ix
x ENWW
1 Removal and replacement

● For additional service and support

● Removal and replacement strategy

● Service approach

● Removal and replacement procedures

ENWW 1
For additional service and support
HP service personnel, go to one of the following Web-based Interactive Search Engines (WISE) sites:

AMS

● https://support.hp.com/wise/home/ams-en

● https://support.hp.com/wise/home/ams-es

● https://support.hp.com/wise/home/ams-pt

APJ

● https://support.hp.com/wise/home/apj-en

● https://support.hp.com/wise/home/apj-ja

● https://support.hp.com/wise/home/apj-ko

● https://support.hp.com/wise/home/apj-zh-Hans

● https://support.hp.com/wise/home/apj-zh-Hant

EMEA

● https://support.hp.com/wise/home/emea-en

Channel partners, go to HP Channel Services Network (CSN) at www.hp.com/partners/csn .

At these locations, find information on the following topics:

● Install and configure

● Printer specifications

● Up-to-date control panel message (CPMD) troubleshooting

● Solutions for printer issues and emerging issues

● Remove and replace part instructions and videos

● Service advisories

● Warranty and regulatory information

Channel partners, access training materials in the HP University and Partner Learning Center at
https://content.ext.hp.com/sites/LMS/HPU.page.

To access HP PartSurfer information from any mobile device, go to http://partsurfermobile.hp.com/.

2 Chapter 1 Removal and replacement ENWW


Removal and replacement strategy
Introduction
The printer uses a field repair strategy. Defective parts are diagnosed and replaced at the Field Replaceable Unit
(FRU) assembly level. Repair normally begins by using the printer internal diagnostics and the following two-
step process:

1. Isolate the problem to the major system (for example, the network, the server, or the printer).

2. Identify the cause of failures according to the printer troubleshooting service manual and follow the
disassembly procedures to replace the defective parts, or the consumable parts.

IMPORTANT: See the separate Control Panel Message Document (CPMD) for this printer for control-panel
error message descriptions and solutions (also available online).

After locating a faulty part, the printer can usually be repaired at the assembly level by replacing FRUs. HP does
not support replacement of components on the printed circuit assemblies.

The user replaces supplies (cartridges) as they are depleted. Additional instructions about other user-
replaceable parts are provided in this section.

The printer tracks the amount of use on the customer-replaceable supplies by keeping a page count. The printer
prompts the user to replace certain items when a supply is depleted or a specific number of pages have been
printed.

Swapping supplies between products might cause a misrepresentation of supply life values and is not
recommended.

Considerations during removal and replacement


This chapter describes the FRUs.

Replacing FRUs is generally the reverse of removal. Notes are included to provide directions for difficult or critical
replacement procedures.

HP does not support repairing individual subassemblies or troubleshooting at the printed-circuit assembly (PCA)
component level.

WARNING! The sheet-metal parts can have sharp edges. Be careful when handling sheet-metal parts.

Turn the printer off, wait five seconds, and then remove the power cord before attempting to service the printer.
If this warning is not followed, severe injury can result as well as damage to the printer. The power must be on for
certain functional checks during troubleshooting. However, the power cord must be disconnected during parts
removal. AC voltage is still present inside the printer when the power switch is in the off position. The power cord
must be disconnected before servicing the printer.

ENWW Removal and replacement strategy 3


CAUTION: Incorrectly routed or loose wire harnesses or flat flexible cables (FFCs) might interfere with other
internal components or assemblies and be damaged, pinched, or frayed. Make sure that wire harnesses are
correctly routed and retained when installing assemblies.

Do not bend or fold the FFCs during removal or installation.

Many repair operations will require you to flatten or straighten flex cables. However, try to avoid doing so. Before
inserting the FFC, examine the foil connectors for damage. You must make sure that all FFCs are fully seated in
their connectors. Failure to fully seat an FFC into a connector can cause a short circuit in a PCA or errors when
restarting the printer. FFCs have a line on them that is parallel to the connector body when the FFC is correctly
seated.

NOTE: For some removal and replacement procedures it is necessary to remove the supplies. When the
cartridges are removed, install the cartridge shipping restraint and cap.

TIP: Some figures might show assemblies removed or installed that have not yet been removed or installed at
that specific step. However, the procedures are correct for this printer and the target assembly. Always
thoroughly read the instructions that accompany each figure.

Electrostatic discharge

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Look for the ESD reminder when
removing printer parts. Always perform service work at an ESD-protected workstation or mat. If an ESD
workstation or mat is not available, touch the sheet-metal chassis to provide a static ground before touching an
ESD-sensitive assembly.

Protect the ESD-sensitive assemblies by placing them in ESD pouches when they are out of the printer.

Required tools
● #20 TORX driver with a magnetic tip and a 152 mm (6 in) shaft length

● #T10 TORX driver with a magnetic tip and a 152 mm (6 in) shaft length

● #T10 TORX (thin shaft) driver with a magnetic tip and a 152 mm (6 in) shaft length

NOTE: Not required for all assemblies.

● #T10 TORX (short haft) driver with a magnetic tip

NOTE: Not required for all assemblies.

● #T8 TORX driver with a magnetic tip and a 152 mm (6 in) shaft length

● #T6 TORX driver with a magnetic tip and a 152 mm (6 in) shaft length

● Small flat-blade screwdriver

● Needle-nose pliers

● ESD mat (if one is available) or ESD strap

TIP: If an ESD mat or strap is not available, always touch the sheet metal chassis to create a ground
before touching PCAs or other ESD sensitive assemblies.

● Penlight

4 Chapter 1 Removal and replacement ENWW


Fasteners types
WARNING! Make sure that assemblies are replaced with the correct screw type. Using the incorrect screw (for
example, substituting a long screw for the correct shorter screw) can cause damage to the printer or interfere
with printer operation. Do not intermix screws that are removed from one assembly with the screws that are
removed from another assembly.

NOTE: To install a self-tapping screw, first turn it counterclockwise to align it with the existing thread pattern,
and then carefully turn it clockwise to tighten. Do not overtighten. If a self-tapping screw hole becomes stripped,
repair the screw hole or replace the affected assembly.

Always take note of the length, diameter, color, type, and location of each removed screw. Make sure that
screws are installed in the original location they were removed from during reinstallation.

Service approach
Before performing service
● Remove all paper from the printer.

● Turn off the power using the power button.

● Unplug the power cable and interface cable or cables.

● Place the product on an ESD workstation or mat, or use an ESD strap (if one is available). If an ESD
workstation, mat, or strap is not available, ground yourself by touching the sheet-metal chassis before
touching an ESD-sensitive part.

● Remove the supplies (optional). If the cartridges are removed, install the cartridge cap.

● Remove the tray(s).

After performing service


● Plug in the power cable.

● Reinstall the supplies (if removed).

● Reinstall the tray cassette(s).

● Load paper in the product.

Post-service test
Perform the following tests to verify that the repair or replacement was successful:

Print-quality test
1. Verify that you have completed the necessary reassembly steps.

2. Make sure that the tray contains clean, unmarked paper.

3. Attach the power cord and interface cable or interface cables, and then turn on the printer.

4. Print a Configuration page.

ENWW Service approach 5


5. Print a print quality page, and then verify that there are no lines, streaks, banding, or other print quality
defects.

6. Send a print job from the host computer, and then verify that the output meets expectations.

7. Clean the outside of the product with a damp cloth.

Copy-quality test (MFP models)


1. Verify that you have completed the necessary reassembly steps.

2. Ensure that the input tray contains clean, unmarked paper.

3. With the power cord attached to the printer, turn on the printer.

4. Verify that the expected start up sounds occur.

5. Print a configuration page, and then verify that the expected printing sounds occur.

6. Place the configuration page in the document feeder or on the flatbed glass.

7. Print a copy job, and then verify the results.

8. Clean the outside of the printer with a damp cloth.

Fax-quality test (fax models)


1. Place the configuration page in the document feeder.

2. Type a valid fax number, and send the fax job.

3. Verify that the send quality and the receive quality meet expectations.

Parts removal order


For procedures and/or steps that require identifying the right, left, or rear side of the printer, face the front of the
printer for correct orientation.

6 Chapter 1 Removal and replacement ENWW


Removal and replacement procedures
Customer self-repair (CSR A) parts and assemblies
Customer Self-Repair (CSR) parts are available for many HP PageWide Inkjet printers to reduce repair time. More
information about the CSR program and benefits can be found at www.hp.com/go/csr-support and
www.hp.com/go/csr-faq.

Genuine HP replacement parts can be ordered at www.hp.com/buy/parts or by contacting an HP-authorized


service or support provider. When ordering, one of the following will be needed: part number, serial number,
printer number, or printer name.

NOTE: Parts listed as CSR A are easy for the customer to remove and then replace them.

Parts listed as CSR B are more difficult and/or require tools for the customer to remove and then replace them.

● Removal and replacement: Heated pressure roller (HPR) kit

● Removal and replacement: Printhead wiper kit

● Removal and replacement: Service fluid container kit

● Removal and replacement: Staple cartridge

● Removal and replacement: embedded MultiMedia Card (eMMC)

● Removal and replacement: Hard disk drive (HDD) (standard drive)

● Removal and replacement: Hard disk drive (HDD) (accelerator drive)

● Removal and replacement: Control panel (MFP large touchscreen models)

● Removal and replacement: Control panel (small touchscreen M765/E751/P752/P744)

● Removal and replacement: Document feeder roller kit (MFP models only)

● Removal and replacement: Tray roller kit

● Removal and replacement: Document feeder reflector (MFP models only)

● Removal and replacement: High capacity input (HCI) 4000-sheet feeder left tray

● Removal and replacement: High capacity input (HCI) 4000-sheet feeder right tray

ENWW Removal and replacement procedures 7


Removal and replacement: Heated pressure roller (HPR) kit
NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the HPR

● Step 2: Unpack the replacement assembly

● Step 3: Install the HPR

Introduction

This document provides the procedures to remove and replace the heated pressure roller (HPR) (CSR A).

Click here to visit the HP video library.

Before performing service

IMPORTANT: To remove this assembly, the printer power must be turned on for the first step.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

HPR kit part number

J7Z09-67997 Heated pressure roller (HPR) kit with instruction guide (110V)

J7Z09-67998 Heated pressure roller (HPR) kit with instruction guide (220V)

Required tools

● No special tools are required to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the HPR

1. Open the left door.

8 Chapter 1 Removal and replacement ENWW


Figure 1-1 Open the left door

2. Grasp the green handle, and then rotate the upper paper path assembly down and out of the printer.

Figure 1-2 Rotate the upper paper path assembly down

ENWW Removal and replacement procedures 9


3. Use two hands to grasp the green HPR handle, and then pull the HPR straight out of the printer to remove
it.

WARNING! The HPR might be hot. HP recommends waiting at least five minutes after turning the printer
power off before removing the HPR.

Figure 1-3 Remove the HPR

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

10 Chapter 1 Removal and replacement ENWW


2. Unpack the replacement part from the packaging.

CAUTION: If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable
gloves when handling rollers or pads or washing your hands or before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

Step 3: Install the HPR

1. Position the HPR in the printer, and then push it straight in to install it.

CAUTION: Use two hands when installing the HPR so that it slides straight into the printer without any
side-to-side movement.

Figure 1-4 Install the HPR

ENWW Removal and replacement procedures 11


2. Grasp the green handle, and then rotate the upper paper path assembly up and into the printer.

Figure 1-5 Rotate the upper paper path assembly up

3. Close the left door.

Figure 1-6 Close the left door

12 Chapter 1 Removal and replacement ENWW


Removal and replacement: Printhead wiper kit
● Introduction

● Step 1: Remove the printhead wiper

● Step 2: Unpack the replacement assembly

● Step 3: Install the printhead wiper

Introduction

This document provides the procedures to remove and replace the printhead wiper (CSR A).

Click here to view a video of this procedure.

Click here to visit the HP video library.

Before performing service

IMPORTANT: To remove this assembly, the printer power must be turned on for the first step.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Printhead wiper kit part number

A7W93-67080 Printhead wiper kit with instruction guide

Required tools

● No special tools are required to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the printhead wiper

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. From the printer control panel, do the following:

a. Scroll to, and then select the Settings button.

b. Open the following menus:

– Manage Supplies

c. Select the Replace Printhead Wiper item, and then select the Replace button.

ENWW Removal and replacement procedures 13


NOTE: Follow the control-panel prompts (with the associated steps below).

d. When prompted, select the Finish button to complete the installation.

2. Open the right door.

Figure 1-7 Open the right door

3. Open the cartridge door.

Figure 1-8 Open the cartridge door

14 Chapter 1 Removal and replacement ENWW


4. Wait for the printhead wiper to eject, and then locate the printhead wiper (callout 1).

Figure 1-9 Locate the printhead wiper

5. Grasp the printhead wiper, and then pull it straight out of the printer.

Figure 1-10 Remove the printhead wiper

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

ENWW Removal and replacement procedures 15


2. Unpack the replacement part from the packaging.

CAUTION: If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable
gloves when handling rollers or pads or washing your hands or before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

Step 3: Install the printhead wiper

A printer MFP model is shown in this procedure. However, the instructions are correct for single function printer
models.

1. Position the printhead wiper in the printer, and then push it straight in to install it.

Continue to push the printhead wiper into the printer until it begins to move on its own, and then follow the
control panel prompts.

NOTE: Prompts appear on the control-panel display to remove and then reinstall the printhead wiper if it
is not correctly installed.

16 Chapter 1 Removal and replacement ENWW


Figure 1-11 Install the printhead wiper

2. Close the cartridge door.

Figure 1-12 Close the cartridge door

ENWW Removal and replacement procedures 17


3. Close the right door, and then wait for the printer to verify the replacement printhead wiper installation.

Figure 1-13 Close the right door

18 Chapter 1 Removal and replacement ENWW


Removal and replacement: Service fluid container kit
● Introduction

● Step 1: Remove the service fluid container

● Step 2: Unpack the replacement assembly

● Step 3: Install the service fluid container

Introduction

This document provides the procedures to remove and replace the service fluid container (CSR A).

Click here to view a video of this procedure.

Click here to visit the HP video library.

Before performing service

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Service fluid container kit part number

A7W93-67081 Service fluid container kit with instruction guide

Required tools

● No special tools are required to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the service fluid container

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the left door.

ENWW Removal and replacement procedures 19


Figure 1-14 Open the left door

2. Grasp the green handle on the service fluid container, and then pull it straight out of the printer.

Figure 1-15 Pull the service fluid container out

20 Chapter 1 Removal and replacement ENWW


3. At the left side service fluid container mounting rail, rotate the blue latch to the open position.

Figure 1-16 Open the blue latch

4. Rotate the left rail mounting pin up and out of the rail (callout 1), slightly slide the service fluid container to
the left (callout 2) to release the right rail mounting pin, and then remove the service fluid container
(callout 3).

Figure 1-17 Remove the service fluid container

1 3
2

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

ENWW Removal and replacement procedures 21


2. Unpack the replacement part from the packaging.

CAUTION: If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable
gloves when handling rollers or pads or washing your hands or before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

Step 3: Install the service fluid container

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Position the service fluid container right rail pin in the mounting rail (callout 1/2), and then rotate the left
rail mounting pin down and into the rail (callout 3).

22 Chapter 1 Removal and replacement ENWW


Figure 1-18 Install the service fluid container

2
1

2. At the left side service fluid mounting rail, rotate the blue latch to the closed position.

Figure 1-19 Close the blue latch

ENWW Removal and replacement procedures 23


3. Grasp the green handle on the service fluid container, and then push it straight into the printer.

Figure 1-20 Push the service fluid container in

4. Close the left door.

Figure 1-21 Close the left door

24 Chapter 1 Removal and replacement ENWW


Removal and replacement: Staple cartridge
NOTE: This procedure is for inline finisher printer configurations only.

● Introduction

● Step 1: Remove the staple cartridge

● Step 2: Unpack the replacement assembly

● Step 3: Install the staple cartridge

Introduction

This document provides the procedures to remove and replace the staple cartridge.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Staple cartridge part number

J7Z09-67933 Staple cartridge

Required tools

● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a (staple) print job to the printer and select the inline finisher as the output destination.

ENWW Removal and replacement procedures 25


Step 1: Remove the staple cartridge

1. Open the staple cartridge door.

Figure 1-22 Open the door

2. Pull the staple cartridge straight out of the printer to remove it.

TIP: Use your index finger to grasp the top of the cartridge, and then pull it out.

Figure 1-23 Remove the staple cartridge

Step 2: Unpack the replacement assembly

CAUTION: This assembly is electrostatic discharge sensitive (ESD).

1. Dispose of the defective part.

26 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Step 3: Install the staple cartridge

1. Push the staple cartridge straight into of the printer to install it.

TIP: The cartridge makes an audible click when it is fully seated.

Figure 1-24 Install the staple cartridge

ENWW Removal and replacement procedures 27


2. Close the staple cartridge door.

Figure 1-25 Close the door

28 Chapter 1 Removal and replacement ENWW


Removal and replacement: embedded MultiMedia Card (eMMC)
● Introduction

● Step 1: Remove the formatter cover

● Step 2: Remove the formatter cage cover

● Step 3: Remove the embedded MultiMedia Card (eMMC)

● Step 4: Unpack the replacement assembly

● Step 5: Install the eMMC

● Step 6: Install the formatter cage cover

● Step 7: Install the formatter cover

● Step 8: Reinstall the printer firmware

Introduction

This document provides the procedures to remove and replace the embedded MultiMedia Card (eMMC).

Click here to view a video of this procedure (765/MFP780/785).

Click here to view a video of this procedure (755/774/779/P7525/P77440/P77940-P77960 series).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

embedded MultiMedia Card (eMMC) part number

J7Z04-67908 eMMC (8GB) with instruction guide (752/755/765/E751 models)

Y3Z60-67906 eMMC (16GB) with instruction guide (774/779/P774/P779 models)

Required tools

● No special tools are required to remove or install this assembly.

ENWW Removal and replacement procedures 29


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job from the host computer, and then verify the printer is correctly functioning.

Step 1: Remove the formatter cover

1. Grasp the top of the formatter cover, and then rotate it away from the printer to release it.

Figure 1-26 Release the formatter cover

30 Chapter 1 Removal and replacement ENWW


2. Lift the cover up to remove it.

Figure 1-27 Remove the formatter cover

Step 2: Remove the formatter cage cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Loosen two thumb screws.

NOTE: These screws are captive and cannot be removed.

Figure 1-28 Loosen two thumb screws

ENWW Removal and replacement procedures 31


2. Lift the cover up to remove it.

Figure 1-29 Remove the formatter cage cover

Step 3: Remove the embedded MultiMedia Card (eMMC)

IMPORTANT: Do not simultaneously install a replacement trusted platform module (TPM), hard disk drive (HDD;
MFPs), eMMC (SFPs), and formatter PCA. Remove and install each part separately, making sure to turn the printer
power on between installations. Failure to do so results in an unusable printer.

CAUTION: ESD sensitive part.

1. Do one of the following:

a. Locate the eMMC on the formatter.

Figure 1-30 Locate the eMMC (1 of 2)

32 Chapter 1 Removal and replacement ENWW


b. Locate the eMMC on the formatter.

Figure 1-31 Locate the eMMC (2 of 2)

2. Locate the eMMC on the formatter.

3. Do one of the following:

a. Pull the eMMC straight off the formatter PCA to remove it.

Figure 1-32 Remove the eMMC (1 of 2)

ENWW Removal and replacement procedures 33


b. Pull the eMMC straight off the formatter PCA to remove it.

NOTE: The smart transducer monitoring system printed circuit assembly (PCA) (callout 1) does not
need to be removed to remove the eMMC PCA.

Figure 1-33 Remove the eMMC (2 of 2)

Step 4: Unpack the replacement assembly

CAUTION: This assembly is electrostatic discharge sensitive (ESD).

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

34 Chapter 1 Removal and replacement ENWW


Step 5: Install the eMMC

1. Align the connector on the replacement eMMC (callout 1) with the connector on the formatter (callout 2).

NOTE: The eMMC can only be installed in one direction on the formatter.

Figure 1-34 Align the connectors (1 of 2)

Figure 1-35 Align the connectors (2 of 2)

2. Do one of the following:

a. Push the eMMC onto the formatter to install it.

IMPORTANT: Press on the connector side of the eMMC to make sure it is fully seated in the formatter
connector.

ENWW Removal and replacement procedures 35


Figure 1-36 Install the eMMC (1 of 2)

b. Push the eMMC onto the formatter to install it.

IMPORTANT: Press on the connector side of the eMMC to make sure it is fully seated in the formatter
connector.

NOTE: The smart transducer monitoring system printed circuit assembly (PCA) (callout 1) does not
need to be removed to install the eMMC PCA.

Figure 1-37 Install the eMMC (2 of 2)

Step 6: Install the formatter cage cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Position the cover on the formatter cage.

36 Chapter 1 Removal and replacement ENWW


Figure 1-38 Install the formatter cage cover

2. Tighten two thumb screws.

Figure 1-39 Tighten two thumb screws

Step 7: Install the formatter cover

1. Position the cover up to remove it.

ENWW Removal and replacement procedures 37


Figure 1-40 Install the formatter cover

2. Rotate the top of the formatter cover towards the printer to install it.

NOTE: The formatter cover snaps in place.

Figure 1-41 Install the formatter cover

Step 8: Reinstall the printer firmware

NOTE: If this installation is a replacement eMMC, use the following steps to reinstall the firmware.

1. Go to www.hp.com/go/futuresmart.

2. Select Upgrade now.

3. Find your Enterprise printer model.

4. Select the link to open the firmware download page.

38 Chapter 1 Removal and replacement ENWW


5. Select OS Independent from the list of operating systems.

6. Under the Firmware section, find the file for multiple operating systems.

7. Select Download.

NOTE: To view installation instructions, go to www.hp.com/go/futuresmart. Select Upgrade now, and then
select How to perform a firmware update.

ENWW Removal and replacement procedures 39


Removal and replacement: Hard disk drive (HDD) (standard drive)
● Introduction

● Step 1: Remove the formatter cover

● Step 2: Remove the formatter cage cover

● Step 3: Remove the hard disk drive (HDD)

● Step 4: Unpack the replacement assembly

● Step 5: Install the HDD

● Step 6: Install the formatter cage cover

● Step 7: Install the formatter cover

● Step 8: Reinstall the printer firmware

Introduction

This document provides the procedures to remove and replace the hard disk drive (HDD).

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Hard disk drive (HDD) (standard drive) part numbers

B5L29A 500 GB Secure Hard Disk Drive with instruction guide

5851-6712 320 GB Hard Disk Drive with instruction guide

Required tools

● No special tools are needed to remove or install this assembly.

40 Chapter 1 Removal and replacement ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Make sure that the printer initializes to a Ready state.

Print a configuration page to make sure that the printer is functioning correctly.

Step 1: Remove the formatter cover

1. Grasp the top of the formatter cover, and then rotate it away from the printer to release it.

Figure 1-42 Release the formatter cover

ENWW Removal and replacement procedures 41


2. Lift the cover up to remove it.

Figure 1-43 Remove the formatter cover

Step 2: Remove the formatter cage cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Loosen two thumb screws.

NOTE: These screws are captive and cannot be removed.

Figure 1-44 Loosen two thumb screws

42 Chapter 1 Removal and replacement ENWW


2. Lift the cover up to remove it.

Figure 1-45 Remove the formatter cage cover

Step 3: Remove the hard disk drive (HDD)

IMPORTANT: Do not simultaneously install a replacement trusted platform module (TPM), hard disk drive (HDD;
MFPs), eMMC (SFPs), and formatter PCA. Remove and install each part separately, making sure to turn the printer
power on between installations. Failure to do so results in an unusable printer.

1. Release the locking connector (callout 1), and then pinch the retainer (callout 2) to release it.

Figure 1-46 Release the HDD

ENWW Removal and replacement procedures 43


2. Rotate the connector end of the HDD out and away from the formatter (callout 1), and then slide it to the
left (callout 2) to remove it.

Figure 1-47 Remove the HDD

1 2

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Step 5: Install the HDD

1. Before proceeding, take note of the location of the slot in the sheet-metal where the HDD cradle mounting
tab must be installed.

44 Chapter 1 Removal and replacement ENWW


Figure 1-48 Locate the slot in the sheet metal

2. Insert the HDD cradle mounting tab in the slot in the sheet-metal, slide the HDD to the right (callout 1) to
fully install the tab in the sheet metal, and then rotate the connector end (callout 2) of the HDD toward the
formatter.

Figure 1-49 Install the HDD

ENWW Removal and replacement procedures 45


3. Make sure that the locking connector (callout 1) latches and that the standoff (callout 2) engages with the
slot in the formatter (it might be necessary to pinch the retainer to engage it with the slot).

Figure 1-50 Check the HDD connector

Step 6: Install the formatter cage cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Position the cover on the formatter cage.

Figure 1-51 Install the formatter cage cover

46 Chapter 1 Removal and replacement ENWW


2. Tighten two thumb screws.

Figure 1-52 Tighten two thumb screws

Step 7: Install the formatter cover

1. Position the cover up to remove it.

Figure 1-53 Install the formatter cover

ENWW Removal and replacement procedures 47


2. Rotate the top of the formatter cover towards the printer to install it.

NOTE: The formatter cover snaps in place.

Figure 1-54 Install the formatter cover

Step 8: Reinstall the printer firmware

NOTE: If this installation is a replacement HDD, use the following steps to reinstall the firmware.

1. Go to www.hp.com/go/futuresmart.

2. Select Upgrade now.

3. Find your Enterprise printer model.

4. Select the link to open the firmware download page.

5. Select OS Independent from the list of operating systems.

6. Under the Firmware section, find the file for multiple operating systems.

7. Select Download.

NOTE: To view installation instructions, go to www.hp.com/go/futuresmart. Select Upgrade now, and then
select How to perform a firmware update.

48 Chapter 1 Removal and replacement ENWW


Removal and replacement: Hard disk drive (HDD) (accelerator drive)
● Introduction

● Step 1: Remove the formatter cover

● Step 2: Remove the formatter cage cover

● Step 3: Remove the hard disk drive (HDD)

● Step 4: Unpack the replacement assembly

● Step 5: Install the HDD

● Step 6: Install the formatter cage cover

● Step 7: Install the formatter cover

● Step 8: Reinstall the printer firmware

Introduction

This document provides the procedures to remove and replace the hard disk drive (HDD) (accelerator drive).

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Hard disk drive (HDD) (accelerator drive) part numbers

J7Z09-67952 320 GB Hard Disk Drive (accelerator) with instruction guide

Required tools

● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Removal and replacement procedures 49


Post service test

Make sure that the printer initializes to a Ready state.

Print a configuration page to make sure that the printer is functioning correctly.

Step 1: Remove the formatter cover

1. Grasp the top of the formatter cover, and then rotate it away from the printer to release it.

Figure 1-55 Release the formatter cover

2. Lift the cover up to remove it.

Figure 1-56 Remove the formatter cover

50 Chapter 1 Removal and replacement ENWW


Step 2: Remove the formatter cage cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Loosen two thumb screws.

NOTE: These screws are captive and cannot be removed.

Figure 1-57 Loosen two thumb screws

2. Lift the cover up to remove it.

Figure 1-58 Remove the formatter cage cover

ENWW Removal and replacement procedures 51


Step 3: Remove the hard disk drive (HDD)

IMPORTANT: Do not simultaneously install a replacement trusted platform module (TPM), hard disk drive (HDD;
MFPs), eMMC (SFPs), and formatter PCA. Remove and install each part separately, making sure to turn the printer
power on between installations. Failure to do so results in an unusable printer.

1. Disconnect one connector.

Figure 1-59 Disconnect one connector

2. Release the locking connector (callout 1), and then pinch the retainer (callout 2) to release it.

Figure 1-60 Release the HDD

52 Chapter 1 Removal and replacement ENWW


3. Rotate the connector end of the HDD out and away from the formatter (callout 1), and then slide it to the
left (callout 2) to remove it.

Figure 1-61 Remove the HDD

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Step 5: Install the HDD

1. Before proceeding, take note of the location of the slot in the sheet-metal where the HDD cradle mounting
tab must be installed.

ENWW Removal and replacement procedures 53


Figure 1-62 Locate the slot in the sheet metal

2. Insert the HDD cradle mounting tab in the slot in the sheet-metal, slide the HDD to the right (callout 1) to
fully install the tab in the sheet metal, and then rotate the connector end (callout 2) of the HDD toward the
formatter.

Figure 1-63 Install the HDD

54 Chapter 1 Removal and replacement ENWW


3. Make sure that the locking connector (callout 1) latches and that the standoff (callout 2) engages with the
slot in the formatter (it might be necessary to pinch the retainer to engage it with the slot).

Figure 1-64 Check the HDD connector

4. Connect one connector.

Figure 1-65 Connect one connector

Step 6: Install the formatter cage cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Position the cover on the formatter cage.

ENWW Removal and replacement procedures 55


Figure 1-66 Install the formatter cage cover

2. Tighten two thumb screws.

Figure 1-67 Tighten two thumb screws

Step 7: Install the formatter cover

1. Position the cover up to remove it.

56 Chapter 1 Removal and replacement ENWW


Figure 1-68 Install the formatter cover

2. Rotate the top of the formatter cover towards the printer to install it.

NOTE: The formatter cover snaps in place.

Figure 1-69 Install the formatter cover

Step 8: Reinstall the printer firmware

NOTE: If this installation is a replacement HDD, use the following steps to reinstall the firmware.

1. Go to www.hp.com/go/futuresmart.

2. Select Upgrade now.

3. Find your Enterprise printer model.

4. Select the link to open the firmware download page.

ENWW Removal and replacement procedures 57


5. Select OS Independent from the list of operating systems.

6. Under the Firmware section, find the file for multiple operating systems.

7. Select Download.

NOTE: To view installation instructions, go to www.hp.com/go/futuresmart. Select Upgrade now, and then
select How to perform a firmware update.

58 Chapter 1 Removal and replacement ENWW


Removal and replacement: Control panel (MFP large touchscreen models)
● Introduction

● Step 1: Remove the control panel 203 mm 8 in

● Step 2: Unpack the replacement assembly

● Step 3: Install the control panel 203 mm 8 in

Introduction

This document provides the procedures to remove and replace the 203 mm (8 in) control panel (MFP models
only) (CSR A).

Click here to view a video of this procedure.

Click here to visit the HP video library.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Control panel 203 mm (8 in) part number

J7Z09-67928 Control panel 203 mm (8 in) with instruction guide

Required tools

● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Turn the printer power on, and then verify that the touchscreen is correctly functioning.

Step 1: Remove the control panel 203 mm (8 in)

NOTE: Some figures in this section show a left mounted control panel (no inline finisher) printer configuration.
However, the procedure is correct for a center mounted control panel (inline finisher) printer configuration.

1. Raise the document feeder, and then rotate the control panel to the fully raised position.

ENWW Removal and replacement procedures 59


Figure 1-70 Raise the control panel

2. Do one of the following:

a. Left mount control panel: Carefully pull up on the control-panel bezel to remove it.

Figure 1-71 Remove the cover

60 Chapter 1 Removal and replacement ENWW


b. Center mount control panel: Carefully pull up on the control-panel bezel to remove it.

Figure 1-72 Remove the cover

3. Release the accessory cables (callout 1). and then disconnect two connectors (callout 2).

NOTE: Keyboard models only: Disconnect one FFC (callout 3).

This connector is a zero insertion force (ZIF) connector. Open the locking clip. The clip is easily dislodged
and lost.

Figure 1-73 Release cables and disconnect connectors

ENWW Removal and replacement procedures 61


4. Remove two thumbscrews screws.

Figure 1-74 Remove two screws

5. Remove the control panel.

Figure 1-75 Remove the control panel

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

62 Chapter 1 Removal and replacement ENWW


2. Unpack the replacement part from the packaging.

CAUTION: If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable
gloves when handling rollers or pads or washing your hands or before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

Step 3: Install the control panel 203 mm (8 in)

NOTE: A left mounted control panel (no inline finisher) printer configuration is shown in this procedure.
However, the procedure is correct for a center mounted control panel (inline finisher) printer configuration.

1. Align the slots in the control panel chassis with the hooks in the scanner chassis to install the control panel.

NOTE: Keyboard models only: Partially pull the keyboard out to make installing the control panel easier.

ENWW Removal and replacement procedures 63


Figure 1-76 Install the control panel

2. Install two thumbscrews screws.

Figure 1-77 Remove two screws

64 Chapter 1 Removal and replacement ENWW


3. Install the accessory cables (callout 1) and then connect two connectors (callout 2).

NOTE: Keyboard models only: Connect one FFC (callout 3).

This connector is a zero insertion force (ZIF) connector. Close the locking clip. The clip is easily dislodged
and lost.

Reinstallation tip: When the FFC is fully seated, the white line on the FFC is parallel to the connector body.

Figure 1-78 Install cables and connect connectors

4. Do one of the following:

a. Left mount control panel: Carefully push down on the control-panel bezel to install it.

Figure 1-79 Install the cover

ENWW Removal and replacement procedures 65


b. Center mount control panel: Carefully push down on the control-panel bezel to install it.

Figure 1-80 Install the cover

5. Close the document feeder, and then rotate the control panel down.

Figure 1-81 Close the control panel

66 Chapter 1 Removal and replacement ENWW


Removal and replacement: Control panel (small touchscreen M765/E751/P752/P744)
● Introduction

● Step 1: Remove the control panel 109 mm 4.3 in

● Step 2: Unpack the replacement assembly

● Step 3: Install the control panel 109 mm 4.3 in

Introduction

This document provides the procedures to remove and replace the 109 mm (4.3 in) control panel (CSR A).

Click here to view a video of this procedure (SFP).

Click here to view a video of this procedure (MFP).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

NOTE: The images in this guide might appear slightly different than the printer that the control panel is
installed on. However, the removal and replacement instructions are correct for this printer model.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Control panels 109 mm (4.3 in) part number

K0Q15-67901 Control panel 109 mm (4.3 in) (765/E751) with instruction guide

Y3Z60-67911 Control panel 109 mm (4.3 in) (P752/P774) with instruction guide

Required tools

● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Removal and replacement procedures 67


Post service test

Make sure that the printer initializes to a Ready state.

Access the menus by using the printer control panel, and then print a configuration page to make sure that the
printer is functioning correctly.

Step 1: Remove the control panel 109 mm (4.3 in)

NOTE: The figures in the in this guide might appear slightly different than this printer. However, the removal
and replacement instructions are correct for this printer.

1. Do one of the following:

a. 765/E776/P752: Tilt the control panel to the fully raised position.

Figure 1-82 Tilt the control panel up (1 of 2)

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b. P774: Tilt the control panel to the fully raised position.

Figure 1-83 Tilt the control panel up (2 of 2)

2. Do one of the following:

a. 765/E751/P752: Use a coin to release the cover, and then remove the cover.

Figure 1-84 Remove the cover (765/E751)

ENWW Removal and replacement procedures 69


b. P774: Raise the document feeder, and then lift the bezel up and off of the printer.

CAUTION: To avoid damaging the bezel, start lifting at the left end (callout 1) of the bezel.

Figure 1-85 Remove the bezel (P774)

3. Do one of the following:

a. 765/E751/P752: Remove one thumbscrew (callout 1).

NOTE: Store the screw in a secure place where it cannot fall down into the printer.

Figure 1-86 Remove one thumbscrew (1 of 2) (765/E751/P752)

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b. P774: Remove one thumbscrew (callout 1).

NOTE: Store the screw in a secure place where it cannot fall down into the printer.

Figure 1-87 Remove one thumbscrew (2 of 2) (P774)

4. Do one of the following:

a. 765/E751/P752: Lift the back edge of the control panel up (callout 1), and then slide it toward the
back of the printer (callout 2) to release it.

Figure 1-88 Release the control panel (1 of 2) (765/E751/P752)

2 1

ENWW Removal and replacement procedures 71


b. P774: Lift the back edge of the control panel up (callout 1), and then slide it toward the back of the
printer (callout 2) to release it.

Figure 1-89 Release the control panel (2 of 2) (P774)

5. Do one of the following:

a. 765/E751/P752: Turn the control panel over to gain access to the bottom side. Disconnect two
connectors (callout 1).

Figure 1-90 Disconnect two connectors (1 of 2) (765/E751/P752)

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b. P774: Turn the control panel over to gain access to the bottom side. Disconnect two connectors
(callout 1).

Figure 1-91 Disconnect two connectors (2 of 2) (P774)

6. Do one of the following:

a. 765/E751/P752: Remove the control panel.

Figure 1-92 Remove the control panel (1 of 2) (765/E751/P752)

ENWW Removal and replacement procedures 73


b. P774: Remove the control panel.

Figure 1-93 Remove the control panel (2 of 2) (P774)

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Step 3: Install the control panel 109 mm (4.3 in)

NOTE: The figures in the in this guide might appear slightly different than the printer that the control panel is
installed on. However, the removal and replacement instructions are correct for this printer model.

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1. Do one of the following:

a. 765/E751/P752: Connect two connectors (callout 1).

Figure 1-94 Connect two connectors (1 of 2) (765/E751/P752)

b. P774: Connect two connectors (callout 1).

Figure 1-95 Connect two connectors (2 of 2) (P774)

2. Do one of the following:

a. 765/E751/P752: Install the tabs on the front of the control panel in the slots in the printer top cover.

ENWW Removal and replacement procedures 75


Figure 1-96 Install the tabs (1 of 2) (765/E751/P752)

b. 774: Install the tabs on the front of the control panel in the slots in the printer nose cone.

Figure 1-97 Install the tabs (2 of 2) (P774)

3. Do one of the following:

a. 765/E751/P752: Lower the back edge of the control panel down (callout 1), and then install one
thumbscrew (callout 2).

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Figure 1-98 Install one thumbscrew (1 of 2) (765/E751/P752)

b. P774: Lower the back edge of the control panel down (callout 1), and then install one thumbscrew
(callout 2).

Figure 1-99 Install one thumbscrew (2 of 2) (P774)

4. Do one of the following:

a. 765/E751/P752: Align the tabs on the front of the control panel cover with the slots in the printer,
and then pivot the cover down to install it.

ENWW Removal and replacement procedures 77


Figure 1-100 Install the cover

b. P774: Install the bezel, and then lower the document feeder.

CAUTION: To avoid damaging the bezel, start installing it at the left end (callout 1) of the bezel.

Figure 1-101 Install the bezel (P774)

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Removal and replacement: Document feeder roller kit (MFP models only)
● Introduction

● Step 1: Remove the document feeder rollers

● Step 2: Unpack the replacement assembly

● Step 3: Install the document feeder rollers

Introduction

This document provides the procedures to remove and replace the document feeder pickup and feed rollers, and
separation pad (MFP models only) (CSR A).

Click here to view a video of this procedure.

Click here to visit the HP video library.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Document feeder roller kit part number

5851-7202 Document feeder roller kit with instruction guide (E776XX/E78X series)

A7W93-67083 Document feeder roller kit with instruction guide (774/779/P77440 and P779XX
series)

Required tools

● No special tools are required to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Use the document feeder to make a copy.

Step 1: Remove the document feeder rollers

1. Open the document feeder cover.

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Figure 1-102 Open the document feeder cover

2. Rotate the blue locking lever down.

Figure 1-103 Rotate the blue locking lever down

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3. Slide the locking lever toward the front of the printer.

Figure 1-104 Slide the locking lever toward the front

4. Slide the roller to the left (callout 1), and then rotate it away from the document feeder to remove it
(callout 2).

Figure 1-105 Remove the pick roller

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5. Open the document feeder separation roller cover.

Figure 1-106 Open the separation roller cover

6. Raise the right edge of the separation roller (callout 1), and then slide the roller to the right (callout 2) to
remove it.

Figure 1-107 Remove the separation roller cover

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

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2. Unpack the replacement part from the packaging.

CAUTION: If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable
gloves when handling rollers or pads or washing your hands or before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

Step 3: Install the document feeder rollers

1. Install the left end of the replacement separation roller into the holder (callout 1), and then press the right
side of the roller down (callout 2).

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Figure 1-108 Install the separation roller

1
2

2. Close the roller cover.

Figure 1-109 Close the roller cover

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3. Install the tab on the left end of the replacement pick roller assembly into the slot in the document feeder.

Figure 1-110 Install the pick roller

4. Slide the locking lever toward the back of the printer to secure the pick roller.

Figure 1-111 Slide the locking lever toward the back

ENWW Removal and replacement procedures 85


5. Rotate the pick roller assembly up into the holder (callout 1), and then slide the blue locking lever toward
the back of the printer (callout 2).

Figure 1-112 Rotate the pick roller up and slide the blue locking lever towards the back

2
1

6. Rotate the blue locking lever up.

Figure 1-113 Rotate the blue locking lever up

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7. Close the document feeder cover.

Figure 1-114 Close the document feeder cover

8. At the printer control panel, do the following:

a. Scroll to, and then select the Settings button.

b. Open the following menus:

● Manage Supplies

● Reset Supplies

c. Select the Document Feeder Kit item, and then select the Reset button.

ENWW Removal and replacement procedures 87


Removal and replacement: Tray roller kit
NOTE:

● Depending on printer configuration, Tray 2 might be a single 500-sheet A3 Tray 2 or a tandem 500-sheet
A4 Tray 2/3. The procedures for removing and installing the pickup, feed, and separation rollers are similar
for each configuration (differences are noted below).

● The procedure for removing the pickup, feed, and separation rollers for optional 500-sheet feeders, are
similar to the A3 tray instructions.

● This section also includes instructions for removing and installing rollers in the high-capacity input (HCI)
feeder.

● Use the figures below to identify a printer with an A4 tandem Tray 2/3 (callout 1) or an A3 Tray 2 (callout 2)
configuration

1 2

● Introduction

● Step 1: Remove tray pickup, feed, and separation rollers

● Step 2: Remove the HCI left tray rollers

● Step 3: Remove the HCI right tray rollers

● Step 4: Unpack the replacement assembly

● Step 5: Install the HCI right tray rollers

● Step 6: Install the HCI left tray rollers

● Step 7: Install the tray pickup, feed, and separation rollers

Introduction

This document provides the procedures to remove and replace the tray pickup, feed, and separation rollers
(CSR A).

Click here to view a video of this procedure.

Click here to visit the HP video library.

88 Chapter 1 Removal and replacement ENWW


Jump to a task

Use the links below to quickly find a removal or installation procedure.

● Step 1: Remove tray pickup, feed, and separation rollers on page 89

● Step 2: Remove the HCI left tray rollers on page 94

● Step 3: Remove the HCI right tray rollers on page 97

● Step 5: Install the HCI right tray rollers on page 100

● Step 6: Install the HCI left tray rollers on page 103

● Step 7: Install the tray pickup, feed, and separation rollers on page 105

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Tray 2 roller kit part number

A7W93-67082 Tray roller kit with instruction guide

Required tools

● No special tools are required to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job to the printer, and use the tray with the replaced rollers as the source tray.

Step 1: Remove tray pickup, feed, and separation rollers

A printer MFP model is shown in this procedure. However, the instructions are correct for single function printers.

This section is for a single 500-sheet A3 Tray 2, a tandem 500-sheet A4 Tray 2/3 or an optional 500-sheet
feeder. For the left or right high-capacity input (HCI) feeder rollers, go to Step 2: Remove the HCI left tray rollers
on page 94 or Step 3: Remove the HCI right tray rollers on page 97.

ENWW Removal and replacement procedures 89


NOTE: The procedure for removing the pickup, feed, and separation rollers for optional 500-sheet feeders, are
similar to the A3 tray instructions.

1. Pull the tray out until it stops, slightly lift up, and then slide the tray out of the printer.

NOTE: The tandem A4 Tray 2/3 is shown below. Removing a single A3 Tray 2 is similar.

The procedure for removing the pickup, feed, and separation rollers for optional 500-sheet feeders, are
similar to the A3 tray instructions.

Figure 1-115 Remove the tray(s)

2. A4 tandem Tray 2 pickup and feed rollers: Look up into the tray cavity, and locate pickup and feed rollers
(callout 1).

Figure 1-116 Locate the pickup and feed rollers (A4 Tray 2)

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3. A3 Tray 2 or A4 tandem Tray 3 pickup and feed rollers: Look up into the tray cavity, and locate pickup and
feed rollers (callout 1).

Figure 1-117 Locate the pickup and feed rollers (A3 Tray 2 or A4 Tray 3)

4. A3 Tray 2 or A4 tandem Tray 2/3 pickup and feed rollers: Squeeze the locking tab on a roller, and then slide
the roller off of the shaft.

NOTE: The A3 Tray 2 only has the far right side rollers.

Figure 1-118 Remove the pickup and feed rollers (A3 Tray 2 or A4 Tray 2/3)

5. A4 tandem Tray 2 separation roller: Do the following:

a. Look up into the tray cavity, and locate separation roller (callout 1).

NOTE: The A4 tandem Tray 2 separation roller is located on the Tray 3 side of the Tray 2/3 divider.

ENWW Removal and replacement procedures 91


Figure 1-119 Locate the separation roller (A4 Tray 2)

b. Squeeze the locking tab on the roller, and then slide the roller off of the shaft.

Figure 1-120 Remove the separation roller (A4 Tray 2)

6. A3 Tray 2 or A4 tandem Tray 3 separation roller: Do the following:

a. Open the right door.

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Figure 1-121 Open the right door

b. Open the right door, and then open the separation roller door.

Figure 1-122 Open the separation roller door (A3 Tray 2 or A4 tandem Tray 3)

ENWW Removal and replacement procedures 93


c. Squeeze the locking tab on the roller (callout 1), and then slide the roller off of the shaft (callout 2).

Reinstallation tip: To jump to the roller installation procedure, go to Step 7: Install the tray pickup,
feed, and separation rollers on page 105.

Figure 1-123 Remove the separation roller (A3 Tray 2 or A4 tandem Tray 3)

Step 2: Remove the HCI left tray rollers

This section is for the left HCI feeder rollers, for the right side HCI rollers go to Step 3: Remove the HCI right tray
rollers on page 97. For a single 500-sheet A3 Tray 2, a tandem 500-sheet A4 Tray 2/3 or an optional 500-
sheet feeder, go to Step 4: Unpack the replacement assembly on page 99.

1. Pull the right tray out of the HCI until it stops, locate the left and right retention levers on the tray rails, and
then do the following:

NOTE: The HCI right tray must be removed to access the left tray separation roller.

a. Push down and hold the left-side lever down to release it.

b. Push up on and hold the right-side lever up to release it.

c. Pull the tray straight away from the HCI to remove it.

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Figure 1-124 Remove the HCI right tray

1 1

2 2

2. Pull the left tray out of the printer until it stops, locate the left and right retention levers on the tray rails,
and then do the following:

a. Push down and hold the left-side lever down to release it.

b. Push up on and hold the right-side lever up to release it.

c. Pull the tray straight away from the HCI to remove it.

Figure 1-125 Remove the HCI left tray

1 1

2 2

ENWW Removal and replacement procedures 95


3. Look up inside the left tray cavity, pinch the tab (callout 1) and then slide the pick roller off of the shaft
(callout 2).

Look up inside the left tray cavity, pinch the tab (callout 3) and then slide the feed roller off of the shaft
(callout 4).

Figure 1-126 Remove the pick and feed rollers

2
3

4. Look up inside the right tray cavity, pinch the tab and then slide the separation roller off of the shaft.

Reinstallation tip: To jump to the roller installation procedure, go to Step 6: Install the HCI left tray rollers
on page 103.

Figure 1-127 Remove the separation roller

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Step 3: Remove the HCI right tray rollers

This section is for the right HCI feeder rollers, for a single 500-sheet A3 Tray 2, a tandem 500-sheet A4 Tray 2/3,
an optional 500-sheet feeder or the left side HCI rollers, go to Step 4: Unpack the replacement assembly
on page 99.

1. Pull the right tray out of the printer until it stops, locate the left and right retention levers on the tray rails,
and then do the following:

NOTE: If the HCI left tray rollers have been replaced, skip this step (the right tray is already removed).

a. Push down and hold the left-side lever down to release it.

b. Push up on and hold the right-side lever up to release it.

c. Pull the tray straight away from the HCI to remove it.

Figure 1-128 Remove the HCI right tray

1 1

2 2

ENWW Removal and replacement procedures 97


2. Look up inside the tray cavity, pinch the tab (callout 1) and then slide the pick roller off of the shaft
(callout 2).

Look up inside the tray cavity, pinch the tab (callout 3) and then slide the feed roller off of the shaft
(callout 4).

Figure 1-129 Remove the pick and feed rollers

2
3

3. Open the printer right door.

Figure 1-130 Open the printer right door

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4. Push the HCI right door release button (callout 1), and then open the HCI right door (callout 2).

Figure 1-131 Open the HCI right door

5. Pinch the tab (callout 1) and then slide the separation roller off of the shaft.

Reinstallation tip: To jump to the roller installation procedure, go to Step 5: Install the HCI right tray rollers
on page 100.

Figure 1-132 Remove the separation roller

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

ENWW Removal and replacement procedures 99


2. Unpack the replacement part from the packaging.

CAUTION: If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable
gloves when handling rollers or pads or washing your hands or before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

Step 5: Install the HCI right tray rollers

This section is for the right HCI feeder rollers, for a single 500-sheet A3 Tray 2, a tandem 500-sheet A4 Tray 2/3,
an optional 500-sheet feeder or the left side HCI rollers, go to Step 6: Install the HCI left tray rollers on page 103
or Step 7: Install the tray pickup, feed, and separation rollers on page 105.

1. Pinch the tab, and then slide the replacement separation roller onto the shaft.

NOTE: Make sure that the locking tab secures the roller to the shaft.

100 Chapter 1 Removal and replacement ENWW


Figure 1-133 Install the separation roller

2. Close the HCI right door.

Figure 1-134 Close the HCI right door

ENWW Removal and replacement procedures 101


3. Close the printer right door.

Figure 1-135 Close the printer right door

4. Look up inside the tray cavity, and then slide the pick roller onto the shaft (callout 1).

Look up inside the tray cavity, and then slide the feed roller onto the shaft (callout 2).

Figure 1-136 Install the pick and feed rollers

1
2

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5. Align the left- and right-side rails on the tray with the rails in the HCI, and then slide the tray into the
cabinet.

Figure 1-137 Install the HCI right tray

Step 6: Install the HCI left tray rollers

This section is for the left HCI feeder rollers, for a single 500-sheet A3 Tray 2, a tandem 500-sheet A4 Tray 2/3,
or an optional 500-sheet feeder go to Step 7: Install the tray pickup, feed, and separation rollers on page 105.

1. Look up inside the right tray cavity, pinch the tab, and then slide the replacement separation roller onto the
shaft.

NOTE: Make sure that the locking tab secures the roller to the shaft.

Figure 1-138 Remove the separation roller

ENWW Removal and replacement procedures 103


2. Look up inside the left tray cavity, pinch the tab and then slide the pick roller onto the shaft (callout 1).

Look up inside the left tray cavity, pinch the tab and then slide the feed roller onto the shaft (callout 2).

Figure 1-139 Install the pick and feed rollers

3. Align the left- and right-side rails on the left tray with the rails in the HCI, and then slide the tray into the
cabinet.

Figure 1-140 Install the HCI left tray

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4. Align the left- and right-side rails on the right tray with the rails in the HCI, and then slide the tray into the
cabinet.

Figure 1-141 Install the HCI right tray

Step 7: Install the tray pickup, feed, and separation rollers

A printer MFP model is shown in this procedure. However, the instructions are correct for single function printers.

This section is for a single 500-sheet A3 Tray 2, a tandem 500-sheet A4 Tray 2/3 or an optional 500-sheet
feeder. For the left and right high-capacity input (HCI) feeder rollers, go to Step 2: Remove the HCI left tray rollers
on page 94 or Step 3: Remove the HCI right tray rollers on page 97.

NOTE: The procedure for removing the pickup, feed, and separation rollers for optional 500-sheet feeders, are
similar to the A3 tray instructions.

The procedure for installing the pickup, feed, and separation rollers for optional 500-sheet feeders, are similar to
the A3 tray instructions.

1. A3 Tray 2 or A4 tandem Tray 3 separation roller: Do the following:

a. Squeeze the locking tab on the roller (callout 1), and then slide the roller all of the way onto the shaft
(callout 2).

NOTE: Make sure that the locking tab secures the roller to the shaft.

ENWW Removal and replacement procedures 105


Figure 1-142 Install the separation roller (A3 Tray 2 or A4 tandem Tray 3)

b. Close the separation roller door, and then close the right door.

Figure 1-143 Close the separation roller door (A3 Tray 2 or A4 tandem Tray 3)

2. A4 tandem Tray 2 separation roller: Do the following:

a. Squeeze the locking tab on the roller, and then slide the roller all of the way onto the shaft.

NOTE: The A4 tandem Tray 2 separation roller is located on the Tray 3 side of the Tray 2/3 divider.

106 Chapter 1 Removal and replacement ENWW


Figure 1-144 Install the separation roller (A4 Tray 2)

b. Look up into the tray cavity, and make sure that the locking tab secures the roller to the shaft
(callout 1).

Figure 1-145 Verify the separation roller is correctly installed (A4 Tray 2)

ENWW Removal and replacement procedures 107


3. A3 Tray 2 or A4 tandem Tray 2/3 pickup and feed rollers: Squeeze the locking tab on a roller, and then slide
the roller all of the way onto the shaft.

NOTE: The A3 Tray 2 only has the far right side rollers.

Make sure that the locking tab secures each roller to the shaft.

Figure 1-146 Install the pickup and feed rollers (A3 Tray 2 or A4 Tray 2/3)

4. Align the rollers on the tray with the rails in the tray cavity (slightly tilt the front of the tray up), and then
slide the tray into the printer (drop the front of the tray as it is installed)

NOTE: The tandem A4 Tray 2/3 is shown below. Installing a single A3 Tray 2 is similar.

Figure 1-147 Install the tray(s)

5. At the printer control panel, do the following:

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a. Scroll to, and then select the Settings button.

b. Open the following menus:

● Manage Supplies

● Reset Supplies

c. Select the Tray X Roller Kit item, and then select the Reset button.

NOTE: The list of available firmware counters to reset depends on the printer configuration. Reset
the counter for all roller that have been replaced.

ENWW Removal and replacement procedures 109


Removal and replacement: Document feeder reflector (MFP models only)
● Introduction

● Step 1: Remove the document feeder reflector

● Step 2: Unpack the replacement assembly

● Step 3: Install the document feeder reflector

Introduction

This document provides the procedures to remove and replace the document feeder reflector (MFP models only)
(CSR A).

Click here to view a video of this procedure.

Click here to visit the HP video library.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Document feeder reflector part number

J7Z09-67926 Document feeder reflector with instruction guide

Required tools

● No special tools are required to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Use the document feeder to make a copy.

Step 1: Remove the document feeder reflector

1. Open the document feeder.

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Figure 1-148 Open the document feeder

2. Before proceeding, take note of the location of the tabs that fasten the reflector to the document feeder.

Figure 1-149 Locate the reflector tabs

ENWW Removal and replacement procedures 111


3. Starting along the top edge of the reflector, carefully pull it away from the document feeder to release it.

Figure 1-150 Release the reflector

4. Remove the reflector.

Figure 1-151 Remove the reflector

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5. Check the document feeder for any reflector tabs (callout 1) that were not removed with the reflector.
Remove any tabs still attached to the document feeder.

Figure 1-152 Check the document feeder left over reflector tabs

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

ENWW Removal and replacement procedures 113


2. Unpack the replacement part from the packaging.

CAUTION: If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable
gloves when handling rollers or pads or washing your hands or before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

Step 3: Install the document feeder reflector

1. Install nine clips (provided in the kit) into the mounting holes in document feeder.

TIP: The clips make an audible click when they are snapped into place.

Figure 1-153 Install the clips

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2. Peel the protective backing off of the adhesive pads on each clip.

IMPORTANT: Do not touch the exposed sticky side of the adhesive pad after removing the protective
backing.

Figure 1-154 Peel the protective backing off of the adhesive pads

3. Place the reflector on the scanner glass. Make sure that the rear and left edge of the reflector are aligned
with the rear and left edge of the scanner glass.

IMPORTANT: Make sure that the embossed arrow on the reflector is orientated to the bottom-left corner.

Figure 1-155 Place the reflector on the scanner glass

ENWW Removal and replacement procedures 115


4. Close the document feeder.

Figure 1-156 Close the document feeder

5. Push down on it to adhere the reflector to the mounting clips.

Figure 1-157 Push down on the document feeder

116 Chapter 1 Removal and replacement ENWW


6. Open the document feeder, and then push in on the nine reflector tabs to make sure they are fully adhered
to the reflector.

IMPORTANT: Peel the protective plastic sheet off of the reflector.

Figure 1-158 Check the reflector install

ENWW Removal and replacement procedures 117


Removal and replacement: High capacity input (HCI) 4000-sheet feeder left tray
● Introduction

● Step 1: Remove the HCI left tray

● Step 2: Unpack the replacement assembly

● Step 3: Install the HCI left tray

Introduction

This document provides the procedures to remove and replace the high capacity input (HCI) 4000-sheet feeder
left tray.

Click here to view a video of this procedure.

Click here to visit the HP video library.

CAUTION: Do not extend more than one tray at a time.

Do not use paper trays as a step.

Keep hands out of paper trays when closing.

All trays must be closed when moving the printer.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

HCI 4000-sheet feeder left tray part numbers

A7W97-67008 HCI left tray

Required tools

● No special tools are required to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job to the printer and use the replaced tray as the paper source.

118 Chapter 1 Removal and replacement ENWW


Step 1: Remove the HCI left tray

1. Pull the left tray out of the HCI until it stops.

Figure 1-159 Pull the left tray out

2. Locate the left and right retention levers (callout 1) on the tray rails, and then do the following:

a. Push down and hold the left-side lever down to release it.

b. Push up and hold the right-side lever up to release it.

c. Pull the tray straight away from the HCI to remove it.

Figure 1-160 Release and remove the HCI tray

1 1

2 2

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 119


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable
gloves when handling rollers or pads or washing your hands or before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

Step 3: Install the HCI left tray

1. Engage the rails on the tray with the sliding rails on the HCI.

120 Chapter 1 Removal and replacement ENWW


Figure 1-161 Engage the tray rails

2. Close the left HCI tray.

IMPORTANT: Self-sticking tray number inserts are included in this kit. Select the correct insert for the
replacement tray, peel the protective backing off the insert, and then adhere the insert to the replacement
tray.

Figure 1-162 Close the tray

ENWW Removal and replacement procedures 121


Removal and replacement: High capacity input (HCI) 4000-sheet feeder right tray
● Introduction

● Step 1: Remove the HCI right tray

● Step 2: Unpack the replacement assembly

● Step 3: Install the HCI right tray

Introduction

This document provides the procedures to remove and replace the high capacity input (HCI) 4000-sheet feeder
right tray.

Click here to view a video of this procedure.

Click here to visit the HP video library.

CAUTION: Do not extend more than one tray at a time.

Do not use paper trays as a step.

Keep hands out of paper trays when closing.

All trays must be closed when moving the printer.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

HCI 4000-sheet feeder right tray part numbers

A7W97-67012 HCI right tray

Required tools

● No special tools are required to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job to the printer and use the replaced tray as the paper source.

122 Chapter 1 Removal and replacement ENWW


Step 1: Remove the HCI right tray

1. Pull the right tray out of the HCI until it stops.

Figure 1-163 Pull the left tray out

2. Locate the left and right retention levers (callout 1) on the tray rails, and then do the following:

a. Push down and hold the left-side lever down to release it.

b. Push up and hold the right-side lever up to release it.

c. Pull the tray straight away from the HCI to remove it.

Figure 1-164 Release and remove the HCI tray

1 1

2 2

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 123


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable
gloves when handling rollers or pads or washing your hands or before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

Step 3: Install the HCI right tray

1. Engage the rails on the tray with the sliding rails on the HCI.

124 Chapter 1 Removal and replacement ENWW


Figure 1-165 Engage the tray rails

2. Close the right HCI tray.

IMPORTANT: Self-sticking tray number inserts are included in this kit. Select the correct insert for the
replacement tray, peel the protective backing off the insert, and then adhere the insert to the replacement
tray.

Figure 1-166 Close the tray

ENWW Removal and replacement procedures 125


Customer self-repair (CSR B) parts and assemblies
Customer Self-Repair (CSR) parts are available for many HP PageWide Inkjet printers to reduce repair time. More
information about the CSR program and benefits can be found at www.hp.com/go/csr-support and
www.hp.com/go/csr-faq.

Genuine HP replacement parts can be ordered at www.hp.com/buy/parts or by contacting an HP-authorized


service or support provider. When ordering, one of the following will be needed: part number, serial number,
printer number, or printer name.

NOTE: Parts listed as CSR A are easy for the customer to remove and then replace them.

Parts listed as CSR B are more difficult and/or require tools for the customer to remove and then replace them.

● Removal and replacement: Tray 1 roller kit

126 Chapter 1 Removal and replacement ENWW


Removal and replacement: Tray 1 roller kit
● Introduction

● Step 1: Remove the Tray 1 pickup and separation rollers

● Step 2: Unpack the replacement assembly

● Step 3: Install the Tray 1 pickup and separation rollers

Introduction

This document provides the procedures to remove and replace the Tray 1 pickup and separation rollers (CSR B).

Click here to view a video of this procedure.

Click here to visit the HP video library.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Tray 1 roller kit part number

A7W93-67039 Tray 1 roller kit with instruction guide

Required tools

● No special tools are required to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job to the printer, and use the tray with the replaced rollers as the source tray.

Step 1: Remove the Tray 1 pickup and separation rollers

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open Tray 1.

ENWW Removal and replacement procedures 127


Figure 1-167 Open Tray 1

2. Locate the roller cover, and then rotate the bottom of the cover away from the printer to remove it.

Figure 1-168 Remove the roller cover

128 Chapter 1 Removal and replacement ENWW


3. Release one tab (callout 1), and then slide pickup roller off of the shaft (callout 2).

TIP: If the tab is not visible, rotate the roller.

Figure 1-169 Remove the Tray 1 pickup roller

4. Open the left door.

Figure 1-170 Open the left door

ENWW Removal and replacement procedures 129


5. Before proceeding, take note of the locking tab (callout 1) on the Tray 1 separation roller.

Figure 1-171 Tray 1 separation roller tab

6. Reach up under the left door assembly, pinch the locking tab (callout 1) on the Tray 1 separation roller, and
then slightly slide the roller away from the printer to release it (callout 2).

Figure 1-172 Release the Tray 1 separation roller

130 Chapter 1 Removal and replacement ENWW


7. With the roller released, push down on it from the Tray 1 side (callout 1), and then continue to slide it off of
the shaft to remove it (callout 2).

Figure 1-173 Remove the Tray 1 separation roller

8. Slide the torque limiter off of the shaft to remove it.

Figure 1-174 Remove the torque limiter

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

ENWW Removal and replacement procedures 131


2. Unpack the replacement part from the packaging.

CAUTION: If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable
gloves when handling rollers or pads or washing your hands or before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

Step 3: Install the Tray 1 pickup and separation rollers

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Slide the torque limiter onto the shaft to install it.

132 Chapter 1 Removal and replacement ENWW


Figure 1-175 Install the torque limiter

2. Start the separation roller onto the shaft (from under the left door assembly), push down on it from the
Tray 1 side (callout 1), and then continue to slide it on of the shaft (callout 2) to install it.

Reinstallation tip: If the roller does not slide all of the way onto the shaft, make sure the torque limiter
(installed earlier) is fully seated.

Figure 1-176 Install the Tray 1 separation roller

ENWW Removal and replacement procedures 133


3. Continue to slide the roller onto the shaft until the locking tab snaps onto the shaft.

Figure 1-177 Slide the Tray 1 separation roller onto the shaft

4. Verify that the Tray 1 separation roller is correctly installed. When the roller is correctly installed, there is an
equal amount of space on both sides of the roller when it is viewed from the Tray 1 side of the printer.

Figure 1-178 Verify that the Tray 1 separation roller is correctly installed

134 Chapter 1 Removal and replacement ENWW


5. Close the left door.

Figure 1-179 Close the left door

6. Slide pickup roller onto the shaft (callout 1). Continue to slide the roller onto the shaft until the locking tab
snaps onto the shaft.

Figure 1-180 Install the Tray 1 pickup roller

ENWW Removal and replacement procedures 135


7. Position the top edge of the roller cover on the printer, and then rotate the bottom of the cover down
toward the printer to install it.

Figure 1-181 Remove the roller cover

8. Close Tray 1.

Figure 1-182 Close Tray 1

9. At the printer control panel, do the following:

a. Scroll to, and then select the Settings button.

b. Open the following menus:

● Manage Supplies

● Reset Supplies

c. Select the Tray 1 Roller Kit item, and then select the Reset button.

136 Chapter 1 Removal and replacement ENWW


Field replaceable units (FRUs)
Removal and replacement: External panels, covers, and doors
● Removal and replacement: Conditioner top front cover

● Removal and replacement: Conditioner rear cover

● Removal and replacement: Conditioner right cover

● Removal and replacement: Conditioner left upper trim

● Removal and replacement: Conditioner left upper add-on cover

● Removal and replacement: Upper front door

● Removal and replacement: Formatter cover

● Removal and replacement: Formatter cage cover

● Removal and replacement: Scanner control board (SCB) cover

● Removal and replacement: Nose cone (left control panel)

● Removal and replacement: Nose cone (center control panel)

● Removal and replacement: Cartridge door

● Removal and replacement: Front tower cover

● Removal and replacement: Right tower cover

● Removal and replacement: Middle internal front cover

● Removal and replacement: Lower front cover

● Removal and replacement: Rear cover

● Removal and replacement: Control-panel bezel (MFP)

● Removal and replacement: Left door

● Removal and replacement: Right door

● Removal and replacement: Standard output bin

● Removal and replacement: Document feeder

● Removal and replacement: Document feeder hinges

● Removal and replacement: Top cover (SFP)

● Removal and replacement: Sub scanner assembly (SSA)

● Removal and replacement: Spacer assembly

ENWW Removal and replacement procedures 137


Removal and replacement: Conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the front tower cover

● Step 2: Remove the conditioner top front cover

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the conditioner top front cover (floor standing
finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ There are no before performing service items for this assembly.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Conditioner top front cover part number

J7Z09-67994 Conditioner top front cover

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

138 Chapter 1 Removal and replacement ENWW


Figure 1-183 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-184 Open the doors

ENWW Removal and replacement procedures 139


2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-185 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-186 Release the front tower cover

140 Chapter 1 Removal and replacement ENWW


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-187 Remove the cover

Step 2: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

Figure 1-188 Remove the blank cover

ENWW Removal and replacement procedures 141


2. At the left side of the printer, remove two screws.

Figure 1-189 Remove two screws

3. Rotate the left edge of the cover out and away from the printer.

Figure 1-190 Rotate the left edge of the cover out

142 Chapter 1 Removal and replacement ENWW


4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-191 Remove the cover

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 143


Removal and replacement: Conditioner rear cover
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the conditioner rear cover

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the conditioner rear cover (floor standing finisher
printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Conditioner rear cover part number

J7Z09-67995 Conditioner rear cover

Required tools

● #20 TORX driver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

144 Chapter 1 Removal and replacement ENWW


TIP: These screws require a #20 TORX driver.

Figure 1-192 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-193 Open the rear access covers

ENWW Removal and replacement procedures 145


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-194 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-195 Remove the rear cover

Step 2: Remove the conditioner rear cover

1. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

146 Chapter 1 Removal and replacement ENWW


Figure 1-196 Remove one screw

2. Rotate the left edge of the cover away from the printer to release the two tabs (callout 1) and the center
alignment post (callout 2), and then slide the cover to the right to remove it (callout 3).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-197 Remove the conditioner rear cover

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 147


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

148 Chapter 1 Removal and replacement ENWW


Removal and replacement: Conditioner right cover

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the conditioner rear cover

● Step 3: Remove the front tower cover

● Step 4: Remove the conditioner top front cover

● Step 5: Remove the conditioner right cover

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the conditioner right cover (floor standing finisher
printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ There are no before performing service items for this assembly.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Bridge right cover part number

J7Z09-67987 Conditioner right cover

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

ENWW Removal and replacement procedures 149


Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-198 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-199 Open the rear access covers

150 Chapter 1 Removal and replacement ENWW


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-200 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-201 Remove the rear cover

Step 2: Remove the conditioner rear cover

1. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

ENWW Removal and replacement procedures 151


Figure 1-202 Remove one screw

2. Rotate the left edge of the cover away from the printer to release the two tabs (callout 1) and the center
alignment post (callout 2), and then slide the cover to the right to remove it (callout 3).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-203 Remove the conditioner rear cover

Step 3: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

152 Chapter 1 Removal and replacement ENWW


Figure 1-204 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-205 Open the doors

ENWW Removal and replacement procedures 153


2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-206 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-207 Release the front tower cover

154 Chapter 1 Removal and replacement ENWW


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-208 Remove the cover

Step 4: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

Figure 1-209 Remove the blank cover

ENWW Removal and replacement procedures 155


2. At the left side of the printer, remove two screws.

Figure 1-210 Remove two screws

3. Rotate the left edge of the cover out and away from the printer.

Figure 1-211 Rotate the left edge of the cover out

156 Chapter 1 Removal and replacement ENWW


4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-212 Remove the cover

Step 5: Remove the conditioner right cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Before proceeding, note the location of the tabs and alignment pins on the cover.

Figure 1-213 Locations of tabs and pins on the cover

ENWW Removal and replacement procedures 157


2. Remove one screw.

Figure 1-214 Remove one screw

3. Open the right door. Rotate the rear edge of the cover away from the chassis (callout 1), and then continue
rotating the cover (callout 2/3) to remove it.

NOTE: The bridge is shown removed in the following figure. However, it does not need to be removed to
remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-215 Remove the cover

2 1
3

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

158 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 159


Removal and replacement: Conditioner left upper trim

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the conditioner left upper trim

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the conditioner left upper trim (floor standing
finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ There are no before performing service items for this assembly.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Conditioner left upper trim part number

J7Z09-67992 Conditioner left upper trim

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the conditioner left upper trim

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Open the left door.

160 Chapter 1 Removal and replacement ENWW


Figure 1-216 Open the left door

2. Remove two screws (callout 1), and then remove the left upper trim (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-217 Remove the left upper trim

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 161


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Removal and replacement: Conditioner left upper add-on cover

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the conditioner left upper add-on cover

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the conditioner left upper add-on cover (floor
standing finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ There are no before performing service items for this assembly.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Conditioner left upper add-on cover part number

J7Z09-67993 Conditioner left upper add-on cover

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the conditioner left upper add-on cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Open the left door.

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Figure 1-218 Open the left door

2. Remove two screws (callout 1), and then remove the conditioner left upper add-on cover (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-219 Remove the conditioner left upper add-on cover

1
2

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

164 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 165


Removal and replacement: Upper front door

NOTE: This procedure is only for floor standing finisher printer configurations.

● Introduction

● Step 1: Remove the upper front door

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the upper front door.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ There are no before performing service items for this assembly.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Upper front door number

J7Z09-67986 Upper front door

Required tools

● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the upper front door

This procedure is only for floor standing finisher printer configurations.

NOTE: This procedure is only for floor standing finisher printer configurations.

1. Open the upper front door.

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Figure 1-220 Open the upper front door

2. Grasp the door hinges, and then push them straight in to release them.

NOTE: The hinges are spring loaded.

Figure 1-221 Release the door hinges

ENWW Removal and replacement procedures 167


3. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2).

Figure 1-222 Slide the hinges out of the brackets

2
1

4. Remove the door assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-223 Remove the assembly

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

168 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 169


Removal and replacement: Formatter cover
● Introduction

● Step 1: Remove the formatter cover

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the formatter cover.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Formatter cover part number

J7Z09-67935 Formatter cover

Required tools

● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the formatter cover

1. Grasp the top of the formatter cover, and then rotate it away from the printer to release it.

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Figure 1-224 Release the formatter cover

2. Lift the cover up to remove it.

Figure 1-225 Remove the formatter cover

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 171


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Removal and replacement: Formatter cage cover
● Introduction

● Step 1: Remove the formatter cage cover

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the formatter cage cover.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Formatter cage cover part number

J7Z09-67937 Formatter cage cover

Required tools

● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

ENWW Removal and replacement procedures 173


Step 1: Remove the formatter cage cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Loosen two thumb screws.

NOTE: These screws are captive and cannot be removed.

Figure 1-226 Loosen two thumb screws

2. Lift the cover up to remove it.

Figure 1-227 Remove the formatter cage cover

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

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NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 175


Removal and replacement: Scanner control board (SCB) cover
● Introduction

● Step 1: Remove the SCB cover

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the scanner control board (SCB) cover.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Scanner control board (SCB) cover part number

J7Z09-67917 Scanner control board (SCB) cover (printer with an inline finisher)

J7Z09-67923 Scanner control board (SCB) cover (printer without an inline finisher)

Required tools

● #10 TORX driver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

176 Chapter 1 Removal and replacement ENWW


Step 1: Remove the SCB cover

Some figures in this section might look different than your printer depending on printer configuration. However,
the procedure is correct for this assembly.

1. Remove two screws.

Figure 1-228 Remove two screws

2. Carefully flex the corners of the cover away from the printer.

NOTE: There are two tabs near the middle of the top edge of the cover that secure it to the printer.

Figure 1-229 Release the cover

3. Release two tabs.

4. Remove the cover.

ENWW Removal and replacement procedures 177


Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

178 Chapter 1 Removal and replacement ENWW


Removal and replacement: Nose cone (left control panel)
● Introduction

● Step 1: Remove the control panel 109 mm 4.3 in

● Step 2: Remove the control panel 203 mm 8 in

● Step 3: Remove the keyboard

● Step 4: Remove the nose cone (left control panel)

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the nose cone (left control panel).

Click here to view a video of this procedure(780/785).

Click here to view a video of this procedure(774/779/P77440/P77940-P77960 serides; large touchscreen).

Click here to view a video of this procedure(774/779/P77440/P77940-P77960 serides; small touchscreen).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Nose cone (left control panel) part number

J7Z09-67914 Nose cone (left control panel) (785/E776)

Y3Z60-67907 Nose cone (left control panel) (P774)

Required tools

● #10 TORX driver with a magnetized tip

● #10 TORX thin shaft driver with a magnetized tip

● #20 TORX driver with a magnetized tip

ENWW Removal and replacement procedures 179


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Turn the printer power on, and then verify that the touchscreen is correctly functioning.

Step 1: Remove the control panel 109 mm (4.3 in)

NOTE: This step is for P774 printers. For all other printers, skip this step and go to Step 2: Remove the control
panel 203 mm (8 in) on page 183.

1. Tilt the control panel to the fully raised position.

Figure 1-230 Tilt the control panel up

180 Chapter 1 Removal and replacement ENWW


2. Raise the document feeder, and then lift the bezel up and off of the printer.

CAUTION: To avoid damaging the bezel, start lifting at the left end (callout 1) of the bezel.

Figure 1-231 Remove the bezel

3. Remove one thumbscrew (callout 1).

NOTE: Store the screw in a secure place where it cannot fall down into the printer.

Figure 1-232 Remove one thumbscrew

ENWW Removal and replacement procedures 181


4. Lift the back edge of the control panel up (callout 1), and then slide it toward the back of the printer (callout
2) to release it.

Figure 1-233 Release the control panel

5. Turn the control panel over to gain access to the bottom side. Disconnect two connectors (callout 1).

Figure 1-234 Disconnect two connectors

182 Chapter 1 Removal and replacement ENWW


6. Remove the control panel.

Figure 1-235 Remove the control panel

Step 2: Remove the control panel 203 mm (8 in)

NOTE: This step is for 780/785/E776 printers. For all other printers, skip this step and go to Step 3: Remove
the keyboard on page 186.

NOTE: Some figures in this section show a left mounted control panel (no inline finisher) printer configuration.
However, the procedure is correct for a center mounted control panel (inline finisher) printer configuration.

1. Raise the document feeder, and then rotate the control panel to the fully raised position.

Figure 1-236 Raise the control panel

2. Do one of the following:

a. Left mount control panel: Carefully pull up on the control-panel bezel to remove it.

ENWW Removal and replacement procedures 183


Figure 1-237 Remove the cover

b. Center mount control panel: Carefully pull up on the control-panel bezel to remove it.

Figure 1-238 Remove the cover

184 Chapter 1 Removal and replacement ENWW


3. Release the accessory cables (callout 1). and then disconnect two connectors (callout 2).

NOTE: Keyboard models only: Disconnect one FFC (callout 3).

This connector is a zero insertion force (ZIF) connector. Open the locking clip. The clip is easily dislodged
and lost.

Figure 1-239 Release cables and disconnect connectors

4. Remove two thumbscrews screws.

Figure 1-240 Remove two screws

ENWW Removal and replacement procedures 185


5. Remove the control panel.

Figure 1-241 Remove the control panel

Step 3: Remove the keyboard

NOTE: This step is for flow model printers. For all other printers, skip this step and go to Step 4: Remove the
nose cone (left control panel) on page 187.

NOTE: A center mounted keyboard (inline finisher) printer configuration is shown in this procedure. However,
the procedure is correct for a left mounted keyboard (no inline finisher) printer configuration.

1. Push in on the keyboard (callout 1) to release it, and then pull the keyboard out (callout 2) to its extended
position.

Figure 1-242 Pull the keyboard out

186 Chapter 1 Removal and replacement ENWW


2. Remove eight screws.

Figure 1-243 Remove eight screws

3. Remove the keyboard and rails.

Figure 1-244 Remove the keyboard and rails

Step 4: Remove the nose cone (left control panel)

NOTE: Some figures in this section might look different than your printer depending on printer configuration.
However, the procedure is correct for this assembly.

1. Do one of the following:

a. 785/E776: Remove three screws (1 ground), and then move the USB port PCA out of the way.

NOTE: The ground screw requires a #20 TORX driver.

ENWW Removal and replacement procedures 187


Figure 1-245 Release the USB PCA (1 of 2) (785/E776)

b. P774: Remove three screws (1 ground), and then move the USB port PCA out of the way.

Figure 1-246 Release the USB PCA (2 of 2) (P774)

2. Do one of the following:

a. 785/E776: Remove five screws.

188 Chapter 1 Removal and replacement ENWW


Figure 1-247 Remove five screws (785/E776)

b. P774: Remove four screws.

Figure 1-248 Remove four screws (P774)

3. Do one of the following:

a. 785/E776: Remove nine screws.

NOTE: One of these screws requires a #20 TORX driver. Some of these screws require a #10 TORX
thin shaft driver.

ENWW Removal and replacement procedures 189


Figure 1-249 Remove nine screws (785/E776)

b. P774: Remove ten screws.

NOTE: Some of these screws require a #10 TORX thin shaft driver.

Figure 1-250 Remove ten screws (P744)

190 Chapter 1 Removal and replacement ENWW


4. Lift the nose cone up and off of the printer to remove it (785/E776 shown below).

NOTE: Pass the wire harnesses and cables through the opening in the nose cone when removing it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-251 Remove the cover (785/E776 shown)

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

ENWW Removal and replacement procedures 191


2. Unpack the replacement part from the packaging.

CAUTION: If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable
gloves when handling rollers or pads or washing your hands or before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

192 Chapter 1 Removal and replacement ENWW


Removal and replacement: Nose cone (center control panel)
● Introduction

● Step 1: Remove the control panel 203 mm 8 in

● Step 2: Remove the keyboard

● Step 3: Remove the nose cone (center control panel)

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the nose cone (center control panel).

Click here to view a video of this procedure (MFP, large center touchscreen).

Click here to visit the HP video library.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Nose cone (center control panel) part number

J7Z09-67915 Nose cone (center control panel)

Required tools

● #10 TORX driver with a magnetized tip

● #10 TORX thin shaft driver with a magnetized tip

● #20 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Turn the printer power on, and then verify that the touchscreen is correctly functioning.

ENWW Removal and replacement procedures 193


Step 1: Remove the control panel 203 mm (8 in)

NOTE: Some figures in this section show a left mounted control panel (no inline finisher) printer configuration.
However, the procedure is correct for a center mounted control panel (inline finisher) printer configuration.

1. Raise the document feeder, and then rotate the control panel to the fully raised position.

Figure 1-252 Raise the control panel

2. Do one of the following:

a. Left mount control panel: Carefully pull up on the control-panel bezel to remove it.

Figure 1-253 Remove the cover

194 Chapter 1 Removal and replacement ENWW


b. Center mount control panel: Carefully pull up on the control-panel bezel to remove it.

Figure 1-254 Remove the cover

3. Release the accessory cables (callout 1). and then disconnect two connectors (callout 2).

NOTE: Keyboard models only: Disconnect one FFC (callout 3).

This connector is a zero insertion force (ZIF) connector. Open the locking clip. The clip is easily dislodged
and lost.

Figure 1-255 Release cables and disconnect connectors

ENWW Removal and replacement procedures 195


4. Remove two thumbscrews screws.

Figure 1-256 Remove two screws

5. Remove the control panel.

Figure 1-257 Remove the control panel

Step 2: Remove the keyboard

NOTE: This step is for flow model printers. For all other printers, skip this step and go to Step 3: Remove the
nose cone (center control panel) on page 198.

NOTE: A center mounted keyboard (inline finisher) printer configuration is shown in this procedure. However,
the procedure is correct for a left mounted keyboard (no inline finisher) printer configuration.

1. Push in on the keyboard (callout 1) to release it, and then pull the keyboard out (callout 2) to its extended
position.

196 Chapter 1 Removal and replacement ENWW


Figure 1-258 Pull the keyboard out

2. Remove eight screws.

Figure 1-259 Remove eight screws

ENWW Removal and replacement procedures 197


3. Remove the keyboard and rails.

Figure 1-260 Remove the keyboard and rails

Step 3: Remove the nose cone (center control panel)

1. Wireless models only, do the following:

CAUTION: The WiFi PCA is still connected to the printer by a wire harness. Do not attempt to completely
remove the PCA yet.

a. Release one tab, and then pull the WiFi PCA and holder straight up to release them.

Figure 1-261 Release the WiFi PCA

198 Chapter 1 Removal and replacement ENWW


b. Disconnect one connector, and then remove the WiFi PCA and holder.

Figure 1-262 Remove the WiFi PCA

2. Release two tabs (callout 1), rotate the document feeder locking clip up (callout 2), and secure it in the
raised position with two tabs (callout 3).

Figure 1-263 Release the USB PCA

ENWW Removal and replacement procedures 199


3. Remove four screws.

Figure 1-264 Remove four screws

4. Remove six screws.

NOTE: Two of these screws require a #20 TORX driver. Some of these screws require a #10 TORX thin
shaft driver.

Figure 1-265 Remove six screws

200 Chapter 1 Removal and replacement ENWW


5. Lift the nose cone up and off of the printer to remove it.

NOTE: Pass the wire harnesses and cables through the opening in the nose cone when removing it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-266 Remove the cover

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

ENWW Removal and replacement procedures 201


2. Unpack the replacement part from the packaging.

CAUTION: If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable
gloves when handling rollers or pads or washing your hands or before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

202 Chapter 1 Removal and replacement ENWW


Removal and replacement: Cartridge door
● Introduction

● Step 1: Remove the cartridge door

● Step 2: Unpack the replacement assembly

NOTE: This assembly is also called the conditioner supply access door.

Introduction

This document provides the procedures to remove and replace the cartridge door.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Cartridge door part number

A7W93-67066 Cartridge door

J7Z09-67985 Conditioner cartridge door (floor standing finisher models)

Required tools

● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

ENWW Removal and replacement procedures 203


Step 1: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the cartridge door.

Figure 1-267 Open the cartridge door

2. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-268 Release the left side retainer

204 Chapter 1 Removal and replacement ENWW


3. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-269 Release the right side retainer

4. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-270 Remove the cartridge door

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 205


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

206 Chapter 1 Removal and replacement ENWW


Removal and replacement: Front tower cover
● Introduction

● Step 1: Remove the front tower cover

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the front tower cover.

Click here to view a video of this procedure (755/765/774/779/780/785).

Click here to view a video of this procedure (785z+/E77650z+/E77660z+/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Front tower cover part number

A7W93-67004 Front tower cover

Required tools

● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

ENWW Removal and replacement procedures 207


Figure 1-271 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-272 Open the doors

208 Chapter 1 Removal and replacement ENWW


2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-273 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-274 Release the front tower cover

ENWW Removal and replacement procedures 209


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-275 Remove the cover

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

210 Chapter 1 Removal and replacement ENWW


Removal and replacement: Right tower cover
● Introduction

● Step 1: Remove the right tower cover

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the right tower cover.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Right tower cover part number

A7W93-67003 Right tower cover

Required tools

● No special tools are required to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the right tower cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the right door.

ENWW Removal and replacement procedures 211


Figure 1-276 Open the right door

2. Release the bottom edge of the right tower cover (callout 1), and then pull straight out on the cover
(callout 2) to remove it.

NOTE: It might take considerable force to remove this cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-277 Remove the right tower cover

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

212 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 213


Removal and replacement: Middle internal front cover
● Introduction

● Step 1: Remove the cartridge door

● Step 2: Remove the front tower cover

● Step 3: Remove the middle internal front cover

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the middle internal front cover.

Click here to view a video of this procedure (755/765/774/779/780/785).

Click here to view a video of this procedure (785z+/E77650z+/E77660z+/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Middle internal front cover part number

A7W93-67065 Middle internal front cover

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

214 Chapter 1 Removal and replacement ENWW


Step 1: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the cartridge door.

Figure 1-278 Open the cartridge door

2. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-279 Release the left side retainer

ENWW Removal and replacement procedures 215


3. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-280 Release the right side retainer

4. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-281 Remove the cartridge door

Step 2: Remove the front tower cover

1. Open the left door.

216 Chapter 1 Removal and replacement ENWW


Figure 1-282 Open the left door

2. Release two tabs (callout 1).

NOTE: Spread these tabs to release (do not pinch).

Figure 1-283 Release two tabs

ENWW Removal and replacement procedures 217


3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-284 Release the front tower cover

2
1

4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-285 Remove the cover

Step 3: Remove the middle internal front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. Open the upper front door, grasp the door hinges, and then push them straight in to release them.

218 Chapter 1 Removal and replacement ENWW


NOTE: The hinges are spring loaded.

Figure 1-286 Release the door hinges

b. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2) to remove the door.

Figure 1-287 Slide the hinges out of the brackets and remove the door

2
1

ENWW Removal and replacement procedures 219


2. Remove five screws (callout 1).

Figure 1-288 Remove five screws

3. Lift up the middle of the output bin up and pull out on the middle internal front cover to release one tab.

Figure 1-289 Release one tab

220 Chapter 1 Removal and replacement ENWW


4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up to release it
(callout 2).

CAUTION: The cover is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the cover.

Figure 1-290 Release the cover

1
2

5. Disconnect one FFC and release the ferrite from the holder (callout 1), and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-291 Remove the middle internal front cover

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 221


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

222 Chapter 1 Removal and replacement ENWW


Removal and replacement: Lower front cover
● Introduction

● Step 1: Remove the cartridge door

● Step 2: Remove the front tower cover

● Step 3: Remove the middle internal front cover

● Step 4: Remove the lower front cover

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the lower front cover.

Click here to view a video of this procedure (765/780/785).

Click here to view a video of this procedure (785z+/E77650z+/E77660z=/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Lower front cover part number

A7W93-67075 Lower front cover

Required tools

● #10 TORX driver with a magnetized tip

● Needle-nose pliers

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Removal and replacement procedures 223


Post service test

No post service test is available for this assembly.

Step 1: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the cartridge door.

Figure 1-292 Open the cartridge door

2. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-293 Release the left side retainer

224 Chapter 1 Removal and replacement ENWW


3. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-294 Release the right side retainer

4. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-295 Remove the cartridge door

Step 2: Remove the front tower cover

1. Open the left door.

ENWW Removal and replacement procedures 225


Figure 1-296 Open the left door

2. Release two tabs (callout 1).

NOTE: Spread these tabs to release (do not pinch).

Figure 1-297 Release two tabs

226 Chapter 1 Removal and replacement ENWW


3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-298 Release the front tower cover

2
1

4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-299 Remove the cover

Step 3: Remove the middle internal front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. Open the upper front door, grasp the door hinges, and then push them straight in to release them.

ENWW Removal and replacement procedures 227


NOTE: The hinges are spring loaded.

Figure 1-300 Release the door hinges

b. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2) to remove the door.

Figure 1-301 Slide the hinges out of the brackets and remove the door

2
1

228 Chapter 1 Removal and replacement ENWW


2. Remove five screws (callout 1).

Figure 1-302 Remove five screws

3. Lift up the middle of the output bin up and pull out on the middle internal front cover to release one tab.

Figure 1-303 Release one tab

ENWW Removal and replacement procedures 229


4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up to release it
(callout 2).

CAUTION: The cover is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the cover.

Figure 1-304 Release the cover

1
2

5. Disconnect one FFC and release the ferrite from the holder (callout 1), and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-305 Remove the middle internal front cover

Step 4: Remove the lower front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Move the cartridge door hinges and connecting bar to the door closed position.

230 Chapter 1 Removal and replacement ENWW


2. Remove two screws (callout 1), and then remove the hinge connecting bar.

Figure 1-306 Remove the hinge connecting bar

3. Pull the tray(s) out until they stop, lift up, and then remove the tray(s).

NOTE: The A4 tandem Tray 2/3 configuration is shown below. However, removing the single A3 Tray 2 is
identical.

Figure 1-307 Remove the tray(s)

ENWW Removal and replacement procedures 231


4. Locate the cover lock near one of the hinges.

Figure 1-308 Locate the cover lock feature

5. Use needle-nose pliers to pull the locking lever out until it stops.

Figure 1-309 Pull the locking lever out

232 Chapter 1 Removal and replacement ENWW


6. Slide the lock shaft away from the hinge to release it.

Figure 1-310 Slide the lock shaft away from the hinge

7. Verify that the lock shaft is released, and then repeat these steps to release and unlock the remaining
cover lock (see step 4).

CAUTION: Both cover locks must be released and unlocked to avoid damage to the lower front cover
when it is removed.

Figure 1-311 Verify that the lock shaft is released

ENWW Removal and replacement procedures 233


8. Move the hinges to the door open position (callout 1), and then remove five screws (callout 2).

Figure 1-312 Remove five screws

1 1

9. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-313 Remove the front lower cover

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

234 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 235


Removal and replacement: Rear cover
● Introduction

● Step 1: Remove the rear cover

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the rear cover.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Rear cover part number

J7Z09-67938 Rear cover

Required tools

● #20 TORX driver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

236 Chapter 1 Removal and replacement ENWW


Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-314 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-315 Open the rear access covers

ENWW Removal and replacement procedures 237


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-316 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-317 Remove the rear cover

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

238 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 239


Removal and replacement: Control-panel bezel (MFP)
● Introduction

● Step 1: Remove the control-panel bezel

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the control-panel bezel (MFP).

Click here to view a video of this procedure (MFP, large center touchscreen).

Click here to view a video of this procedure (MFP, large left touchscreen).

Click here to view a video of this procedure (MFP, small touchscreen).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Control-panel bezels (MFP) part number

J7Z09-67905 Control-panel bezel (left control panel) (785/E776)

J7Z09-67904 Control-panel bezel (center control panel) (780/P779)

Y3Z60-67908 Control-panel bezel (left control panel) (P774)

Required tools

● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

240 Chapter 1 Removal and replacement ENWW


Post service test

No post service test is available for this assembly.

Step 1: Remove the control-panel bezel

NOTE: Some figures in this section might look different than your printer depending on printer configuration.
However, the procedure is correct for this assembly.

1. Raise the document feeder, and then rotate the control panel to the fully raised position.

Figure 1-318 Raise the control panel

2. Do one of the following:

ENWW Removal and replacement procedures 241


Reinstallation tip: Reverse the removal steps to install the assembly.

a. Center mounted control panel (780/P779): Carefully pull up on the control-panel bezel to remove it.

Figure 1-319 Remove the bezel (1 of 3) (780/P779)

b. Left mounted control panel (785/E776): Carefully pull up on the control-panel bezel to remove it.

Figure 1-320 Remove the bezel (2 of 3) (785/E776)

242 Chapter 1 Removal and replacement ENWW


c. P744: Carefully pull up on the control-panel bezel to remove it.

CAUTION: To avoid damaging the bezel, start lifting at the left end (callout 1) of the bezel.

Figure 1-321 Remove the bezel (3 of 3) (P744)

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 243


Removal and replacement: Left door
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the formatter, formatter cage, and back plate

● Step 3: Remove the inline or floor standing finisher rear cover

● Step 4: Remove the inline finisher left door (printer) extension

● Step 5: Remove the left door

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the left door assembly.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Left door part number

A7W93-67033 Left door

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

244 Chapter 1 Removal and replacement ENWW


Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-322 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-323 Open the rear access covers

ENWW Removal and replacement procedures 245


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-324 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-325 Remove the rear cover

Step 2: Remove the formatter, formatter cage, and back plate

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

NOTE: Some of the figures in the procedure show an MFP printer. However, the procedure is correct for SFP
printers.

1. Loosen two thumbscrews (callout 1) and then lift up on the formatter cage cover (callout 2) to remove it.

246 Chapter 1 Removal and replacement ENWW


NOTE: These screws are captive and cannot be removed.

Figure 1-326 Remove the formatter cage cover

2. Do one of the following:

● For an MFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through
the openings in the formatter cage.

Figure 1-327 Disconnect connectors

ENWW Removal and replacement procedures 247


● For a SFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through the
openings in the formatter cage.

Figure 1-328 Disconnect connectors

3. Disconnect one connector (callout 1).

Reinstallation tip: Make sure to reconnect this connector when installing the formatter and formatter
cage.

When correctly installed, the line on the FFC is parallel to the connector body.

Figure 1-329 Disconnect one connector

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4. Remove four screws.

NOTE: One screw (callout 1) is captive and cannot be completely removed.

Figure 1-330 Remove four screws

5. Rotate the bottom edge of the guide away from the printer (callout 1), and then slightly lift up on the
formatter cage while rotating the bottom edge of the cage away from the printer (callout 2) to release it.

Figure 1-331 Release the formatter cage and back plate

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6. Remove the formatter cage and back plate assembly.

Figure 1-332 Remove the formatter cage and back plate

Step 3: Remove the inline or floor standing finisher rear cover

NOTE: This step is for an inline finisher or floor standing printer configuration. For all other models, skip this
step and go to Step 5: Remove the left door on page 255.

1. Inline finisher printer configuration only: Open the staple cartridge door.

Figure 1-333 Open the staple cartridge door

2. Do one of the following:

a. Inline finisher printer configuration: Remove one screw.

NOTE: This screw requires a #20 TORX driver.

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Figure 1-334 Remove one screw

b. Floor standing finisher printer configuration only: Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-335 Remove one screw

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3. Inline finisher printer configuration only: Before proceeding, note the locations of the tabs on the cover.

Figure 1-336 Locations of the tabs on the cover

4. Do one of the following:

Reinstallation tip: Reverse the removal steps to install the assembly.

a. Inline finisher printer configuration only: Rotate the left edge of the cover away from the printer
(callout 1) to release the middle inner tabs, and then slide the cover to the right to remove it
(callout 2).

Figure 1-337 Remove the cover

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b. Floor standing finisher printer configuration only: Rotate the left edge of the cover away from the
printer to release the two tabs (callout 1) and the center alignment post (callout 2), and then slide the
cover to the right to remove it (callout 3).

Figure 1-338 Remove the cover

3
1

Step 4: Remove the inline finisher left door (printer) extension

NOTE: This step is only for printers with an inline finisher installed. For all other models, skip this step and go to
Step 5: Remove the left door on page 255.

1. Open the printer left door, remove two screws (callout 1), and then remove the black plastic door trim
(callout 2).

Figure 1-339 Remove two screws

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2. Remove two screws, and then remove the sheet-metal retainer plate (callout 2).

Figure 1-340 Remove two screws

1
2

3. Support the extension/diverter assembly, and then remove two screws.

Figure 1-341 Remove two screws

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4. Rotate the top edge of the cover away from the printer to release it.

Figure 1-342 Release the cover

5. Lift up on the cover to remove it.

Figure 1-343 Remove the cover

Step 5: Remove the left door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Disconnect two FFCs (callout 1), and then release the ferrite (callout 2) from the holder.

TIP: The FFCs are labeled Left Door 1 and Left Door 2.

ENWW Removal and replacement procedures 255


Figure 1-344 Disconnect two FFCs

2. Optional step: If a replacement left door is being installed, remove the ferrite from the FFCs. If the door is
being removed to gain access to another assembly, skip this step.

NOTE: Set this part aside, it needs to be installed on the replacement assembly.

Figure 1-345 Remove the ferrite

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3. Release two FFCs (callout 1) from the guide.

TIP: It might be easier to release the FFCs by starting at the lower right side, where the FFCs fold to make
a 90 degree turn.

Figure 1-346 Release two FFCs

4. Open the left door.

Figure 1-347 Open the left door

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5. Locate the retention strap at the bottom of the door. Flex the back side of the strap down and over the pin
on the door to release it.

Figure 1-348 Release the door retention strap

6. Remove two screws (callout 1).

Figure 1-349 Remove two screws

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7. Open the left door far enough that the two drive motors (callout 1) can clear the chassis (callout 2).

Figure 1-350 Fully open the left door

1 2

8. Slightly flex the corner of the left door cover (callout 1), and then lift the door straight up to remove it
(callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-351 Remove the left door

2
1

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

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NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Removal and replacement: Right door
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the right door

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the right door assembly.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Right door part number

A7W93-67024 Right door

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Check the control-panel display for error messages that indicate that the temperature/humidity sensor is not
correctly functioning.

ENWW Removal and replacement procedures 261


Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-352 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-353 Open the rear access covers

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3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-354 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-355 Remove the rear cover

Step 2: Remove the right door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the right door.

ENWW Removal and replacement procedures 263


Figure 1-356 Open the right door

2. Release the bottom edge of the right tower cover (callout 1), and then pull straight out on the cover
(callout 2) to remove it.

NOTE: It might take considerable force to remove this cover.

Figure 1-357 Remove the right tower cover

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3. Remove four screws (callout 1), and then remove the right door strap.

Figure 1-358 Remove right door strap

4. Remove one screw (callout 1).

NOTE: This is the gold screw on the top sheet-metal hinge.

Figure 1-359 Remove one screw

ENWW Removal and replacement procedures 265


5. At the rear of the printer, disconnect two flat-flexible cables (FFCs) (callout 1), and then release the ferrite
(callout 2) from the holder.

Figure 1-360 Disconnect two FFCs and release the ferrite

6. Release the FFCs from the guide.

Figure 1-361 Release the FFCs

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7. Slightly flex the corner of the right door cover (callout 1), and then lift the door straight up to remove it
(callout 2) from the hinges.

Figure 1-362 Remove the right door

8. Optional step: If a replacement right door is installed, remove the retention strap (callout 1).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-363 Remove the retention strap

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 267


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Removal and replacement: Standard output bin
● Introduction

● Step 1: Remove the right tower cover

● Step 2: Remove the front tower cover

● Step 2: Remove the cartridge door

● Step 4: Remove the middle internal front cover

● Step 5: Remove the standard output bin

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the standard output bin.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Standard output bin part number

A7W93-67048 Standard output bin

A7W93-67072 Standard output bin light (LED module)

J7Z09-67028 Inner bin (floor standing finisher printers only)

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Removal and replacement procedures 269


Post service test

No post service test is available for this assembly.

Step 1: Remove the right tower cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the right door.

Figure 1-364 Open the right door

2. Release the bottom edge of the right tower cover (callout 1), and then pull straight out on the cover
(callout 2) to remove it.

NOTE: It might take considerable force to remove this cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-365 Remove the right tower cover

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Step 2: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-366 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-367 Open the doors

ENWW Removal and replacement procedures 271


2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-368 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-369 Release the front tower cover

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4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-370 Remove the cover

Step 2: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the cartridge door.

Figure 1-371 Open the cartridge door

ENWW Removal and replacement procedures 273


2. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-372 Release the left side retainer

3. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-373 Release the right side retainer

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4. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-374 Remove the cartridge door

Step 4: Remove the middle internal front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. Open the upper front door, grasp the door hinges, and then push them straight in to release them.

NOTE: The hinges are spring loaded.

Figure 1-375 Release the door hinges

ENWW Removal and replacement procedures 275


b. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2) to remove the door.

Figure 1-376 Slide the hinges out of the brackets and remove the door

2
1

2. Remove five screws (callout 1).

Figure 1-377 Remove five screws

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3. Lift up the middle of the output bin up and pull out on the middle internal front cover to release one tab.

Figure 1-378 Release one tab

4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up to release it
(callout 2).

CAUTION: The cover is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the cover.

Figure 1-379 Release the cover

1
2

ENWW Removal and replacement procedures 277


5. Disconnect one FFC and release the ferrite from the holder (callout 1), and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-380 Remove the middle internal front cover

Step 5: Remove the standard output bin

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

NOTE: For floor standing finisher printers, the output bin will look different than shown in the figures in this
section. However, the removal steps are valid for that printer configuration.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away
from the printer to release it. Remove the cover.

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Figure 1-381 Remove the blank cover

b. At the left side of the printer, remove two screws.

Figure 1-382 Remove two screws

ENWW Removal and replacement procedures 279


c. Rotate the left edge of the cover out and away from the printer.

Figure 1-383 Rotate the left edge of the cover out

d. Continue to rotate the cover away from the printer, and then remove the cover.

Figure 1-384 Remove the cover

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e. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-385 Remove three screws

f. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-386 Remove the bridge assembly

g. Reverse the removal steps to install the assembly. Also use the following special installation
instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when
installing the bridge assembly.

ENWW Removal and replacement procedures 281


Figure 1-387 Install the bridge assembly

2. Disconnect one flat-flexible cable (FFC), and then remove two screws (callout 1).

Figure 1-388 Disconnect one FFC and remove two screws

2
1

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3. Remove two flaps (callout 1) from the output shaft.

NOTE: These flaps snap onto the shaft.

Figure 1-389 Remove the flaps

4. Squeeze two tabs together (callout 1), and then slightly slide the output bin towards the front of the printer
(callout 2).

Figure 1-390 Release two tabs

1
2

ENWW Removal and replacement procedures 283


5. Pull the output bin straight out of the printer to remove it.

Figure 1-391 Remove the output bin

6. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Standard output bin

a. If a replacement output bin is installed, carefully remove the LED module (callout 1) from the
discarded output bin, and then install it on the replacement output bin.

NOTE: The FFC (callout 2) is adhered to the output bin with two-sided tape.

Figure 1-392 Remove the LED module

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b. Before proceeding, locate the mounting rail (callout 1) on the output bin.

Figure 1-393 Locate the mounting rail (output bin)

c. Before proceeding, locate the mounting rail (callout 1) on the printer.

Figure 1-394 Locate the mounting rail (printer)

ENWW Removal and replacement procedures 285


d. Align the mounting rail on the output bin with the mounting rail on the printer.

Figure 1-395 Align the mounting rails

e. Slide the output bin about half way in, and then slightly lift the right side of the output bin so that the
inner clip (callout 1) will pass over the sheet-metal chassis (callout 2).

Figure 1-396 Slide the output bin about half way in

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f. Continue to slide the output bin into place, and make sure that the inner clip (callout 1) engages the
slot in the sheet-metal chassis (callout 2).

Figure 1-397 Engage the inner clip

g. Slide the output bin straight onto the printer.

IMPORTANT: Slide the output bin completely into place. Make sure it slides straight onto the printer.

Figure 1-398 Install the output bin

ENWW Removal and replacement procedures 287


h. From the right side of the printer, check the tabs on the output bin. If it is correctly installed, these
tabs are aligned with the hole in the chassis.

IMPORTANT: If the tabs are not aligned with the hole in the chassis and would require pushing in on
the output bin to align them, the output bin must be removed and reinstalled—most likely the output
bin mounting rail was not aligned and installed on the printer mounting rail.

NOTE: Make sure that the output stack control arm shaft is engaged with its drive motor.

Figure 1-399 Check the output bin installation

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

288 Chapter 1 Removal and replacement ENWW


NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 289


Removal and replacement: Document feeder
● Introduction

● Step 1: Remove the SCB cover

● Step 2: Remove the document feeder

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the document feeder.

Click here to view a video of this procedure (780/785).

Click here to view a video of this procedure (774/779/P77440/P77940-P77960 series).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Document feeder part number

J7Z09-67929 Document feeder (non-flow; 780/E776)

J7Z09-67930 Document feeder (flow; 785/E776)

Y3Z60-67903 Document feeder (P774/P779)

Required tools

● Small flat-blade screwdriver

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

290 Chapter 1 Removal and replacement ENWW


Post service test

Make a copy using the document feeder.

Step 1: Remove the SCB cover

Some figures in this section might look different than your printer depending on printer configuration. However,
the procedure is correct for this assembly.

1. Remove two screws.

Figure 1-400 Remove two screws

2. Carefully flex the corners of the cover away from the printer.

NOTE: There are two tabs near the middle of the top edge of the cover that secure it to the printer.

Figure 1-401 Release the cover

ENWW Removal and replacement procedures 291


3. Release two tabs.

4. Remove the cover.

Step 2: Remove the document feeder

The figures in this procedure show a no inline finisher printer configuration. However, the procedure is correct for
an inline finisher printer configuration.

1. Do one of the following:

a. 780/785/E776: Remove one screw (callout 1) to release the ground wire, disconnect one connector
(callout 2), and then disconnect two flat-flexible cables (FFCs) (callout 3).

CAUTION: These connectors (callout 3) are zero insertion force (ZIF) connectors. The clip on these
connectors is easily dislodged and lost.

Figure 1-402 Remove one screw and disconnect connector and FFCs (780/785/E776)

1 2

292 Chapter 1 Removal and replacement ENWW


b. P744/P779: Remove one screw (callout 1) to release the ground wire, and then disconnect two flat-
flexible cables (FFCs) (callout 2).

Figure 1-403 Remove one screw and disconnect FFCs (P744/P779)

2. Do one of the following:

a. 780/785/E776: Remove two screws.

Figure 1-404 Remove two screws (1 of 2) (780/785/E776)

ENWW Removal and replacement procedures 293


b. P774/P779: Remove two screws.

Figure 1-405 Remove two screws (2 of 2) (P774/P779)

3. Open the document feeder, and the lift it straight up until it stops at the retention tabs on each hinge.

Insert a small flat-blade screwdriver between the hinge body and the slot in the scanner body (on the
scanner glass side of the hinge) to release the retention tabs (on each hinge).

NOTE: P774/P779: These printers only have two hinges.

Figure 1-406 Release the document feeder

294 Chapter 1 Removal and replacement ENWW


4. Carefully thread the document feeder FFCs, wire harness, and ground wire up and through the hole in the
scanner cover to remove the document feeder.

NOTE: The figure below might look different than your printer depending on printer configuration.
However, this step is correct for this assembly.

Reinstallation tip: If a replacement document feeder is installed, install a replacement reflector.

Reverse the removal steps to install the assembly.

Figure 1-407 Remove the document feeder

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

ENWW Removal and replacement procedures 295


NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

296 Chapter 1 Removal and replacement ENWW


Removal and replacement: Document feeder hinges
● Introduction

● Step 1: Remove the SCB cover

● Step 2: Remove the document feeder

● Step 3: Remove the document feeder hinges

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the document feeder hinges.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Document feeder hinges part number

J7Z09-67931 Document feeder hinges

Required tools

● Small flat-blade screwdriver

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Make a copy using the document feeder.

ENWW Removal and replacement procedures 297


Step 1: Remove the SCB cover

Some figures in this section might look different than your printer depending on printer configuration. However,
the procedure is correct for this assembly.

1. Remove two screws.

Figure 1-408 Remove two screws

2. Carefully flex the corners of the cover away from the printer.

NOTE: There are two tabs near the middle of the top edge of the cover that secure it to the printer.

Figure 1-409 Release the cover

3. Release two tabs.

4. Remove the cover.

298 Chapter 1 Removal and replacement ENWW


Step 2: Remove the document feeder

The figures in this procedure show a no inline finisher printer configuration. However, the procedure is correct for
an inline finisher printer configuration.

1. Do one of the following:

a. 780/785/E776: Remove one screw (callout 1) to release the ground wire, disconnect one connector
(callout 2), and then disconnect two flat-flexible cables (FFCs) (callout 3).

CAUTION: These connectors (callout 3) are zero insertion force (ZIF) connectors. The clip on these
connectors is easily dislodged and lost.

Figure 1-410 Remove one screw and disconnect connector and FFCs (780/785/E776)

1 2

b. P744/P779: Remove one screw (callout 1) to release the ground wire, and then disconnect two flat-
flexible cables (FFCs) (callout 2).

Figure 1-411 Remove one screw and disconnect FFCs (P744/P779)

ENWW Removal and replacement procedures 299


2. Do one of the following:

a. 780/785/E776: Remove two screws.

Figure 1-412 Remove two screws (1 of 2) (780/785/E776)

b. P774/P779: Remove two screws.

Figure 1-413 Remove two screws (2 of 2) (P774/P779)

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3. Open the document feeder, and the lift it straight up until it stops at the retention tabs on each hinge.

Insert a small flat-blade screwdriver between the hinge body and the slot in the scanner body (on the
scanner glass side of the hinge) to release the retention tabs (on each hinge).

NOTE: P774/P779: These printers only have two hinges.

Figure 1-414 Release the document feeder

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4. Carefully thread the document feeder FFCs, wire harness, and ground wire up and through the hole in the
scanner cover to remove the document feeder.

NOTE: The figure below might look different than your printer depending on printer configuration.
However, this step is correct for this assembly.

Reinstallation tip: If a replacement document feeder is installed, install a replacement reflector.

Reverse the removal steps to install the assembly.

Figure 1-415 Remove the document feeder

Step 3: Remove the document feeder hinges

▲ Remove four screws, and then remove the hinge.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-416 Remove the hinge

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Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Removal and replacement: Top cover (SFP)
● Introduction

● Step 1: Remove the control panel (SFP small touchscreen)

● Step 2: Remove the rear cover

● Step 3: Remove the top cover (SFP)

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the top cover (SFP).

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Top cover (SFP) part number

J7Z04-67904 Top cover (SFP)

Required tools

● #20 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

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Step 1: Remove the control panel (SFP small touchscreen)

NOTE: The figures in the in this guide might appear slightly different than this printer. However, the removal
and replacement instructions are correct for this printer.

1. Tilt the control panel to the fully raised position.

Figure 1-417 Tilt the control panel up

2. Use a coin to release the cover, and then remove the cover.

Figure 1-418 Remove the cover

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3. Remove one thumbscrew (callout 1)

NOTE: Store the screw in a secure place where it cannot fall down into the printer.

Figure 1-419 Remove one thumbscrew

4. Lift the back edge of the control panel up (callout 1), and then slide it toward the back of the printer (callout
2) to release it.

Figure 1-420 Release the control panel

2 1

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5. Turn the control panel over to gain access to the bottom side. Disconnect two connectors (callout 1).

Figure 1-421 Disconnect two connectors

6. Remove the control panel.

Figure 1-422 Remove the control panel

Step 2: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

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Figure 1-423 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-424 Open the rear access covers

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3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-425 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-426 Remove the rear cover

Step 3: Remove the top cover (SFP)

1. Loosen two thumb screws, and then remove the formatter cage cover.

NOTE: These screws are captive.

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Figure 1-427 Remove the cover

2. Disconnect four connectors (callout 1), pass the wire harness and cables through the slot in the formatter
cage, and then release them from the guide (callout 2).

Figure 1-428 Disconnect four connectors

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3. At the rear of the printer, remove two screws and retainers.

TIP: These screws require a #20 TORX driver.

Figure 1-429 Remove two screws and retainers

4. Remove one screw.

TIP: This screw requires a #20 TORX driver.

Figure 1-430 Remove one screw

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5. Slightly lift up the rear edge of the cover, and then slide it towards the front of the printer to release it.

Figure 1-431 Release the cover

6. Remove the cover.

NOTE: Pass the wire harness and cable through the opening in the cover.

Figure 1-432 Remove the cover

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7. Remove nine screws (callout 1/2).

NOTE: Some of these screws (callout 1) require a #20 TORX driver.

Figure 1-433 Remove nine screws

1
8. Lift up on the bottom portion of the cover to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-434 Remove the cover

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

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NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Removal and replacement: Sub scanner assembly (SSA)
● Introduction

● Step 1: Remove the control panel 109 mm 4.3 in

● Step 2: Remove the control panel 203 mm 8 in

● Step 3: Remove the keyboard

● Step 4: Remove the nose cone (left control panel)

● Step 5: Remove the nose cone (center control panel)

● Step 6: Remove the SCB cover

● Step 7: Remove the document feeder

● Step 8: Remove the rear cover

● Step 9: Remove the inline or floor standing finisher rear cover

● Step 10: Remove the sub scanner assembly (SSA)

● Step 11: Unpack the replacement assembly

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Introduction

This document provides the procedures to remove and replace the sub scanner assembly (SSA).

Click here to view a video of this procedure (780/785).

Click here to view a video of this procedure (774/779/P77440/P77940-P77960 series; small touchscreen).

Click here to view a video of this procedure (774/779/P77440/P77940-P77960 series; large touchscreen).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Sub scanner assembly (SSA) part numbers

J7Z09-67932 Sub scanner assembly (SSA) (780/785/E776)

Y3Z60-67904 Sub scanner assembly (SSA) (P774/P779)

Required tools

● #10 TORX driver with a magnetized tip

● #10 TORX thin shaft driver with a magnetized tip

● #20 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Make a copy using the flatbed glass and the document feeder.

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Step 1: Remove the control panel 109 mm (4.3 in)

NOTE: This step is for P774 printers. For all other printers, skip this step and go to Step 2: Remove the control
panel 203 mm (8 in) on page 319.

1. Tilt the control panel to the fully raised position.

Figure 1-435 Tilt the control panel up

2. Raise the document feeder, and then lift the bezel up and off of the printer.

CAUTION: To avoid damaging the bezel, start lifting at the left end (callout 1) of the bezel.

Figure 1-436 Remove the bezel

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3. Remove one thumbscrew (callout 1).

NOTE: Store the screw in a secure place where it cannot fall down into the printer.

Figure 1-437 Remove one thumbscrew

4. Lift the back edge of the control panel up (callout 1), and then slide it toward the back of the printer (callout
2) to release it.

Figure 1-438 Release the control panel

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5. Turn the control panel over to gain access to the bottom side. Disconnect two connectors (callout 1).

Figure 1-439 Disconnect two connectors

6. Remove the control panel.

Figure 1-440 Remove the control panel

Step 2: Remove the control panel 203 mm (8 in)

NOTE: This step is for 780/785/E776/P779 printers. For all other printers, skip this step and go to Step 3:
Remove the keyboard on page 322.

NOTE: Some figures in this section show a left mounted control panel (no inline finisher) printer configuration.
However, the procedure is correct for a center mounted control panel (inline finisher) printer configuration.

1. Raise the document feeder, and then rotate the control panel to the fully raised position.

ENWW Removal and replacement procedures 319


Figure 1-441 Raise the control panel

2. Do one of the following:

a. Left mount control panel: Carefully pull up on the control-panel bezel to remove it.

Figure 1-442 Remove the cover

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b. Center mount control panel: Carefully pull up on the control-panel bezel to remove it.

Figure 1-443 Remove the cover

3. Release the accessory cables (callout 1). and then disconnect two connectors (callout 2).

NOTE: Keyboard models only: Disconnect one FFC (callout 3).

This connector is a zero insertion force (ZIF) connector. Open the locking clip. The clip is easily dislodged
and lost.

Figure 1-444 Release cables and disconnect connectors

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4. Remove two thumbscrews screws.

Figure 1-445 Remove two screws

5. Remove the control panel.

Figure 1-446 Remove the control panel

Step 3: Remove the keyboard

NOTE: This step is for flow model printers. For all other printers, skip this step and go to Step 4: Remove the
nose cone (left control panel) on page 324 or Step 5: Remove the nose cone (center control panel)
on page 328.

NOTE: A center mounted keyboard (inline finisher) printer configuration is shown in this procedure. However,
the procedure is correct for a left mounted keyboard (no inline finisher) printer configuration.

1. Push in on the keyboard (callout 1) to release it, and then pull the keyboard out (callout 2) to its extended
position.

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Figure 1-447 Pull the keyboard out

2. Remove eight screws.

Figure 1-448 Remove eight screws

ENWW Removal and replacement procedures 323


3. Remove the keyboard and rails.

Figure 1-449 Remove the keyboard and rails

Step 4: Remove the nose cone (left control panel)

NOTE: This step is for printers with a left mounted control panel printer configuration. For a center mounted
control panel printer configuration, skip this step and go to Step 5: Remove the nose cone (center control panel)
on page 328.

NOTE: Some figures in this section might look different than your printer depending on printer configuration.
However, the procedure is correct for this assembly.

1. Do one of the following:

a. 785/E776: Remove three screws (1 ground), and then move the USB port PCA out of the way.

NOTE: The ground screw requires a #20 TORX driver.

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Figure 1-450 Release the USB PCA (1 of 2) (785/E776)

b. P774: Remove three screws (1 ground), and then move the USB port PCA out of the way.

Figure 1-451 Release the USB PCA (2 of 2) (P774)

2. Do one of the following:

a. 785/E776: Remove five screws.

ENWW Removal and replacement procedures 325


Figure 1-452 Remove five screws (785/E776)

b. P774: Remove four screws.

Figure 1-453 Remove four screws (P774)

3. Do one of the following:

a. 785/E776: Remove nine screws.

NOTE: One of these screws requires a #20 TORX driver. Some of these screws require a #10 TORX
thin shaft driver.

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Figure 1-454 Remove nine screws (785/E776)

b. P774: Remove ten screws.

NOTE: Some of these screws require a #10 TORX thin shaft driver.

Figure 1-455 Remove ten screws (P744)

ENWW Removal and replacement procedures 327


4. Lift the nose cone up and off of the printer to remove it (785/E776 shown below).

NOTE: Pass the wire harnesses and cables through the opening in the nose cone when removing it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-456 Remove the cover (785/E776 shown)

Step 5: Remove the nose cone (center control panel)

NOTE: This step is for printers with a center mounted control panel printer configuration. For a left mounted
control panel printer configuration, skip this step and go to Step 6: Remove the SCB cover on page 332.

1. Wireless models only, do the following:

CAUTION: The WiFi PCA is still connected to the printer by a wire harness. Do not attempt to completely
remove the PCA yet.

a. Release one tab, and then pull the WiFi PCA and holder straight up to release them.

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Figure 1-457 Release the WiFi PCA

b. Disconnect one connector, and then remove the WiFi PCA and holder.

Figure 1-458 Remove the WiFi PCA

ENWW Removal and replacement procedures 329


2. Release two tabs (callout 1), rotate the document feeder locking clip up (callout 2), and secure it in the
raised position with two tabs (callout 3).

Figure 1-459 Release the USB PCA

3. Remove four screws.

Figure 1-460 Remove four screws

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4. Remove six screws.

NOTE: Two of these screws require a #20 TORX driver. Some of these screws require a #10 TORX thin
shaft driver.

Figure 1-461 Remove six screws

5. Lift the nose cone up and off of the printer to remove it.

NOTE: Pass the wire harnesses and cables through the opening in the nose cone when removing it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-462 Remove the cover

ENWW Removal and replacement procedures 331


Step 6: Remove the SCB cover

Some figures in this section might look different than your printer depending on printer configuration. However,
the procedure is correct for this assembly.

1. Remove two screws.

Figure 1-463 Remove two screws

2. Carefully flex the corners of the cover away from the printer.

NOTE: There are two tabs near the middle of the top edge of the cover that secure it to the printer.

Figure 1-464 Release the cover

3. Release two tabs.

4. Remove the cover.

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Step 7: Remove the document feeder

The figures in this procedure show a no inline finisher printer configuration. However, the procedure is correct for
an inline finisher printer configuration.

1. Do one of the following:

a. 780/785/E776: Remove one screw (callout 1) to release the ground wire, disconnect one connector
(callout 2), and then disconnect two flat-flexible cables (FFCs) (callout 3).

CAUTION: These connectors (callout 3) are zero insertion force (ZIF) connectors. The clip on these
connectors is easily dislodged and lost.

Figure 1-465 Remove one screw and disconnect connector and FFCs (780/785/E776)

1 2

b. P744/P779: Remove one screw (callout 1) to release the ground wire, and then disconnect two flat-
flexible cables (FFCs) (callout 2).

Figure 1-466 Remove one screw and disconnect FFCs (P744/P779)

ENWW Removal and replacement procedures 333


2. Do one of the following:

a. 780/785/E776: Remove two screws.

Figure 1-467 Remove two screws (1 of 2) (780/785/E776)

b. P774/P779: Remove two screws.

Figure 1-468 Remove two screws (2 of 2) (P774/P779)

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3. Open the document feeder, and the lift it straight up until it stops at the retention tabs on each hinge.

Insert a small flat-blade screwdriver between the hinge body and the slot in the scanner body (on the
scanner glass side of the hinge) to release the retention tabs (on each hinge).

NOTE: P774/P779: These printers only have two hinges.

Figure 1-469 Release the document feeder

ENWW Removal and replacement procedures 335


4. Carefully thread the document feeder FFCs, wire harness, and ground wire up and through the hole in the
scanner cover to remove the document feeder.

NOTE: The figure below might look different than your printer depending on printer configuration.
However, this step is correct for this assembly.

Reinstallation tip: If a replacement document feeder is installed, install a replacement reflector.

Reverse the removal steps to install the assembly.

Figure 1-470 Remove the document feeder

Step 8: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

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Figure 1-471 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-472 Open the rear access covers

ENWW Removal and replacement procedures 337


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-473 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-474 Remove the rear cover

Step 9: Remove the inline or floor standing finisher rear cover

NOTE: This step is for an inline finisher or floor standing printer configuration. For all others skip this step and
go to Step 10: Remove the sub scanner assembly (SSA) on page 341.

1. Inline finisher printer configuration only: Open the staple cartridge door.

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Figure 1-475 Open the staple cartridge door

2. Do one of the following:

a. Inline finisher printer configuration: Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-476 Remove one screw

ENWW Removal and replacement procedures 339


b. Floor standing finisher printer configuration only: Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-477 Remove one screw

3. Inline finisher printer configuration only: Before proceeding, note the locations of the tabs on the cover.

Figure 1-478 Locations of the tabs on the cover

4. Do one of the following:

Reinstallation tip: Reverse the removal steps to install the assembly.

a. Inline finisher printer configuration only: Rotate the left edge of the cover away from the printer
(callout 1) to release the middle inner tabs, and then slide the cover to the right to remove it
(callout 2).

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Figure 1-479 Remove the cover

b. Floor standing finisher printer configuration only: Rotate the left edge of the cover away from the
printer to release the two tabs (callout 1) and the center alignment post (callout 2), and then slide the
cover to the right to remove it (callout 3).

Figure 1-480 Remove the cover

3
1

Step 10: Remove the sub scanner assembly (SSA)

NOTE: The figures in the following procedure show both the no inline finisher printer configuration and the
inline finisher printer configuration. However, the procedure is correct for both printer configurations.

1. Do one of the following:

a. 780/785/E776: Disconnect three connectors (callout 1), and then remove one screw (callout 2).

ENWW Removal and replacement procedures 341


Figure 1-481 Disconnect three connectors and remove one screw

b. P774/P779: Disconnect three FFCs (callout 1), and then disconnect one connector (callout 2).

NOTE: The connector (callout 2) is located behind the middle FFC.

Figure 1-482 Disconnect three FFCs and one connector

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2. 780/785/E776 only: Pull up on the ferrite to release it.

NOTE: The ferrite is not captive when the flat-flexible cable is disconnected.

TIP: Release a tab on the back side of the ferrite holder.

Figure 1-483 Release one ferrite

3. 780/785/E776 only: Disconnect one FFC.

CAUTION: This connector is a zero insertion force (ZIF) connector. The clip on this connector is easily
dislodged and lost.

Slide the ferrite off of the FFC after disconnecting the FFC. The ferrite is not captive and can easily slip off
and be damaged.

Figure 1-484 Disconnect one FFC

4. Do one of the following:

ENWW Removal and replacement procedures 343


a. 780/785/E776: Pull the scanner control board (SCB) (callout 1) straight out of the SSA to remove it.

Figure 1-485 Remove the SCB (1 of 2) (780/785/E776)

b. P774/P779: Disconnect two connectors (callout 1), remove two screws (callout 2), and then pull the
scanner control board (SCB) (callout 3) straight out of the SSA to remove it

Figure 1-486 Remove the SCB (2 of 2) (P774/P779)

3
1

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5. Loosen two thumb screws, and then remove the formatter cage cover.

NOTE: The thumb screws are captive.

Figure 1-487 Remove the cover

6. Do one of the following:

a. 780/785/E776: Disconnect six connectors (callout 1), and then release the wire harness and cables
from the guide (callout 2).

Figure 1-488 Disconnect the connectors (1 of 2) (780/785/E776)

ENWW Removal and replacement procedures 345


b. P774/P779: Disconnect five connectors (callout 1), and then release the wire harness and cables from
the guide (callout 2).

Figure 1-489 Disconnect the connectors (2 of 2) (P774/P779)

7. Pass the cables through the openings in the formatter cage, and then remove one retainer.

Figure 1-490 Remove the retainer

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8. Optional step: Pass the SCB HDMI cable through the opening in the chassis (back into the printer) to make
more room for the scanner cables when the scanner is removed.

Figure 1-491 Remove the SCB HDMI cable

9. For a no inline finisher printer configuration, go to No inline finisher printer configuration on page 347.

For an inline or floor standing finisher printer configuration, go to Inline and floor standing finisher printer
configuration on page 348.

No inline finisher printer configuration

a. Remove one ground screw (callout 1), and then remove two screws (callout 2).

TIP: Two of these screws (callout 2) require a #20 TORX driver.

Figure 1-492 Remove three screws

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b. Slightly slide the SSA toward the front of the printer to release it, and then lift it straight up and off of
the printer.

NOTE: Pass the wire harness and cables through the opening in the chassis.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-493 Remove the SSA

Inline and floor standing finisher printer configuration

a. Inline finisher configuration only: Raise the SSA, use the locking arm to secure it, and then remove one
screw to release the locking arm.

Carefully lower the SSA.

TIP: This screw requires a #20 TORX driver.

Figure 1-494 Release the locking arm (P774/P779)

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b. Do one of the following:

1. Inline finisher printer configuration: Remove two screws, and then remove the hinge clips.

Figure 1-495 Remove two screws and clips

2. Floor standing finisher printer configuration: Remove two black-plastic retainer clips.

Figure 1-496 Remove two retainer clips

ENWW Removal and replacement procedures 349


c. Lift the SSA straight up and off of the printer.

NOTE: Pass the wire harness and cables through the opening in the chassis (inline finisher
configuration shown below) or retainer (floor standing finisher configuration not shown).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-497 Remove the SSA

10. Optional step: If needed, do the following and use the figures in this step as a reference for installing a
replacement wire harness and cables.

a. On the bottom of the SSA remove the SCB shelf (callout 1), and then remove the cable guide cover
(callout 2).

Figure 1-498 Remove the SCB shelf the cable guide cover (780/785/E776)

2
1

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Figure 1-499 Remove the SCB shelf the cable guide cover (P774/P779)

ENWW Removal and replacement procedures 351


b. Note the correct wire harness and cable installation.

Figure 1-500 Correct wire harness and cable installation (780/785/E776)

Figure 1-501 Correct wire harness and cable installation (P774/P779)

Step 11: Unpack the replacement assembly

1. Dispose of the defective part.

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NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 353


Removal and replacement: Spacer assembly
● Introduction

● Step 1: Remove the control panel 109 mm 4.3 in

● Step 1: Remove the control panel 203 mm 8 in

● Step 2: Remove the keyboard

● Step 3: Remove the nose cone (left control panel)

● Step 4: Remove the SCB cover

● Step 5: Remove the document feeder

● Step 6: Remove the rear cover

● Step 7: Remove the sub scanner assembly (SSA)

● Step 8: Remove the spacer assembly

● Step 9: Unpack the replacement assembly

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Introduction

This document provides the procedures to remove and replace the spacer assembly.

NOTE: The spacer assembly is only for printer models with no inline finisher.

Click here to view a video of this procedure (780/785).

Click here to view a video of this procedure (774/779/P77440/P77940-P77960 series; small touchscreen).

Click here to view a video of this procedure (774/779/P77440/P77940-P77960 series; large touchscreen).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Spacer assembly part numbers

J7Z09-67924 Spacer assembly (780/785/E776)

Y3Z60-67909 Spacer assembly (P774/P779)

Required tools

● #10 TORX driver with a magnetized tip

● #10 TORX thin shaft driver with a magnetized tip

● #20 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

ENWW Removal and replacement procedures 355


Step 1: Remove the control panel 109 mm (4.3 in)

NOTE: This step is for P774 printers. For all other printers, skip this step and go to Step 1: Remove the control
panel 203 mm (8 in) on page 358.

1. Tilt the control panel to the fully raised position.

Figure 1-502 Tilt the control panel up

2. Raise the document feeder, and then lift the bezel up and off of the printer.

CAUTION: To avoid damaging the bezel, start lifting at the left end (callout 1) of the bezel.

Figure 1-503 Remove the bezel

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3. Remove one thumbscrew (callout 1).

NOTE: Store the screw in a secure place where it cannot fall down into the printer.

Figure 1-504 Remove one thumbscrew

4. Lift the back edge of the control panel up (callout 1), and then slide it toward the back of the printer (callout
2) to release it.

Figure 1-505 Release the control panel

ENWW Removal and replacement procedures 357


5. Turn the control panel over to gain access to the bottom side. Disconnect two connectors (callout 1).

Figure 1-506 Disconnect two connectors

6. Remove the control panel.

Figure 1-507 Remove the control panel

Step 1: Remove the control panel 203 mm (8 in)

NOTE: This step is for 780/785/E776/P779 printers. For all other printers, skip this step and go to Step 2:
Remove the keyboard on page 361.

NOTE: Some figures in this section show a left mounted control panel (no inline finisher) printer configuration.
However, the procedure is correct for a center mounted control panel (inline finisher) printer configuration.

1. Raise the document feeder, and then rotate the control panel to the fully raised position.

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Figure 1-508 Raise the control panel

2. Do one of the following:

a. Left mount control panel: Carefully pull up on the control-panel bezel to remove it.

Figure 1-509 Remove the cover

ENWW Removal and replacement procedures 359


b. Center mount control panel: Carefully pull up on the control-panel bezel to remove it.

Figure 1-510 Remove the cover

3. Release the accessory cables (callout 1). and then disconnect two connectors (callout 2).

NOTE: Keyboard models only: Disconnect one FFC (callout 3).

This connector is a zero insertion force (ZIF) connector. Open the locking clip. The clip is easily dislodged
and lost.

Figure 1-511 Release cables and disconnect connectors

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4. Remove two thumbscrews screws.

Figure 1-512 Remove two screws

5. Remove the control panel.

Figure 1-513 Remove the control panel

Step 2: Remove the keyboard

NOTE: This step is for flow model printers. For all other printers, skip this step and go to Step 3: Remove the
nose cone (left control panel) on page 363.

NOTE: A center mounted keyboard (inline finisher) printer configuration is shown in this procedure. However,
the procedure is correct for a left mounted keyboard (no inline finisher) printer configuration.

1. Push in on the keyboard (callout 1) to release it, and then pull the keyboard out (callout 2) to its extended
position.

ENWW Removal and replacement procedures 361


Figure 1-514 Pull the keyboard out

2. Remove eight screws.

Figure 1-515 Remove eight screws

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3. Remove the keyboard and rails.

Figure 1-516 Remove the keyboard and rails

Step 3: Remove the nose cone (left control panel)

NOTE: Some figures in this section might look different than your printer depending on printer configuration.
However, the procedure is correct for this assembly.

1. Do one of the following:

a. 785/E776: Remove three screws (1 ground), and then move the USB port PCA out of the way.

NOTE: The ground screw requires a #20 TORX driver.

Figure 1-517 Release the USB PCA (1 of 2) (785/E776)

ENWW Removal and replacement procedures 363


b. P774: Remove three screws (1 ground), and then move the USB port PCA out of the way.

Figure 1-518 Release the USB PCA (2 of 2) (P774)

2. Do one of the following:

a. 785/E776: Remove five screws.

Figure 1-519 Remove five screws (785/E776)

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b. P774: Remove four screws.

Figure 1-520 Remove four screws (P774)

3. Do one of the following:

a. 785/E776: Remove nine screws.

NOTE: One of these screws requires a #20 TORX driver. Some of these screws require a #10 TORX
thin shaft driver.

Figure 1-521 Remove nine screws (785/E776)

ENWW Removal and replacement procedures 365


b. P774: Remove ten screws.

NOTE: Some of these screws require a #10 TORX thin shaft driver.

Figure 1-522 Remove ten screws (P744)

4. Lift the nose cone up and off of the printer to remove it (785/E776 shown below).

NOTE: Pass the wire harnesses and cables through the opening in the nose cone when removing it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-523 Remove the cover (785/E776 shown)

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Step 4: Remove the SCB cover

Some figures in this section might look different than your printer depending on printer configuration. However,
the procedure is correct for this assembly.

1. Remove two screws.

Figure 1-524 Remove two screws

2. Carefully flex the corners of the cover away from the printer.

NOTE: There are two tabs near the middle of the top edge of the cover that secure it to the printer.

Figure 1-525 Release the cover

3. Release two tabs.

4. Remove the cover.

ENWW Removal and replacement procedures 367


Step 5: Remove the document feeder

The figures in this procedure show a no inline finisher printer configuration. However, the procedure is correct for
an inline finisher printer configuration.

1. Do one of the following:

a. 780/785/E776: Remove one screw (callout 1) to release the ground wire, disconnect one connector
(callout 2), and then disconnect two flat-flexible cables (FFCs) (callout 3).

CAUTION: These connectors (callout 3) are zero insertion force (ZIF) connectors. The clip on these
connectors is easily dislodged and lost.

Figure 1-526 Remove one screw and disconnect connector and FFCs (780/785/E776)

1 2

b. P744/P779: Remove one screw (callout 1) to release the ground wire, and then disconnect two flat-
flexible cables (FFCs) (callout 2).

Figure 1-527 Remove one screw and disconnect FFCs (P744/P779)

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2. Do one of the following:

a. 780/785/E776: Remove two screws.

Figure 1-528 Remove two screws (1 of 2) (780/785/E776)

b. P774/P779: Remove two screws.

Figure 1-529 Remove two screws (2 of 2) (P774/P779)

ENWW Removal and replacement procedures 369


3. Open the document feeder, and the lift it straight up until it stops at the retention tabs on each hinge.

Insert a small flat-blade screwdriver between the hinge body and the slot in the scanner body (on the
scanner glass side of the hinge) to release the retention tabs (on each hinge).

NOTE: P774/P779: These printers only have two hinges.

Figure 1-530 Release the document feeder

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4. Carefully thread the document feeder FFCs, wire harness, and ground wire up and through the hole in the
scanner cover to remove the document feeder.

NOTE: The figure below might look different than your printer depending on printer configuration.
However, this step is correct for this assembly.

Reinstallation tip: If a replacement document feeder is installed, install a replacement reflector.

Reverse the removal steps to install the assembly.

Figure 1-531 Remove the document feeder

Step 6: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

ENWW Removal and replacement procedures 371


Figure 1-532 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-533 Open the rear access covers

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3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-534 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-535 Remove the rear cover

Step 7: Remove the sub scanner assembly (SSA)

NOTE: The figures in the following procedure show both the no inline finisher printer configuration and the
inline finisher printer configuration. However, the procedure is correct for both printer configurations.

1. Do one of the following:

a. 780/785/E776: Disconnect three connectors (callout 1), and then remove one screw (callout 2).

ENWW Removal and replacement procedures 373


Figure 1-536 Disconnect three connectors and remove one screw

b. P774/P779: Disconnect three FFCs (callout 1), and then disconnect one connector (callout 2).

NOTE: The connector (callout 2) is located behind the middle FFC.

Figure 1-537 Disconnect three FFCs and one connector

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2. 780/785/E776 only: Pull up on the ferrite to release it.

NOTE: The ferrite is not captive when the flat-flexible cable is disconnected.

TIP: Release a tab on the back side of the ferrite holder.

Figure 1-538 Release one ferrite

3. 780/785/E776 only: Disconnect one FFC.

CAUTION: This connector is a zero insertion force (ZIF) connector. The clip on this connector is easily
dislodged and lost.

Slide the ferrite off of the FFC after disconnecting the FFC. The ferrite is not captive and can easily slip of
and be damaged.

Figure 1-539 Disconnect one FFC

4. Do one of the following:

ENWW Removal and replacement procedures 375


a. 780/785/E776: Pull the scanner control board (SCB) (callout 1) straight out of the SSA to remove it.

Figure 1-540 Remove the SCB (1 of 2) (780/785/E776)

b. P774/P779: Disconnect two connectors (callout 1), remove two screws (callout 2), and then pull the
scanner control board (SCB) (callout 3) straight out of the SSA to remove it

Figure 1-541 Remove the SCB (2 of 2) (P774/P779)

3
1

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5. Loosen two thumb screws, and then remove the formatter cage cover.

NOTE: The thumb screws are captive.

Figure 1-542 Remove the cover

6. Do one of the following:

a. 780/785/E776: Disconnect six connectors (callout 1), and then release the wire harness and cables
from the guide (callout 2).

Figure 1-543 Disconnect the connectors (1 of 2) (780/785/E776)

ENWW Removal and replacement procedures 377


b. P774/P779: Disconnect five connectors (callout 1), and then release the wire harness and cables from
the guide (callout 2).

Figure 1-544 Disconnect the connectors (2 of 2) (P774/P779)

7. Pass the cables through the openings in the formatter cage, and then remove one retainer.

Figure 1-545 Remove the retainer

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8. Pass the SCB HDMI cable through the opening in the chassis (back into the printer) to make more room for
the scanner cables when the scanner is removed.

Figure 1-546 Remove the SCB HDMI cable

9. Remove one ground screw (callout 1), and then remove two screws (callout 2).

TIP: Two of these screws (callout 2) require a #20 TORX driver.

Figure 1-547 Remove three screws

ENWW Removal and replacement procedures 379


10. Slightly slide the SSA toward the front of the printer to release it, and then lift it straight up and off of the
printer.

NOTE: Pass the wire harness and cables through the opening in the chassis.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-548 Remove the SSA

Step 8: Remove the spacer assembly

NOTE: Some figures in this section might look different than your printer depending on printer configuration.
However, the procedure is correct for this assembly.

1. At the rear of the printer, remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-549 Remove one screw

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2. Open the left door and the cartridge door.

Figure 1-550 Open the doors

3. Release two tabs (callout 1).

NOTE: Spread these tabs to release them (do not pinch).

Figure 1-551 Release two tabs

ENWW Removal and replacement procedures 381


4. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2) to remove the cover.

Figure 1-552 Remove the cover

2
1

5. Remove two screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-553 Remove two screws

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6. Open the right door.

Figure 1-554 Open the door

7. Release the bottom edge of the right tower cover (callout 1), and then pull straight out on the cover
(callout 2) to remove it.

NOTE: It might take considerable force to remove this cover.

Figure 1-555 Remove the cover

ENWW Removal and replacement procedures 383


8. Remove five screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-556 Remove five screws

9. P774/P779 only: Remove one screw.

Figure 1-557 Remove one screw (P774/P779)

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10. Lift the spacer assembly straight up and off of the printer to remove it.

Figure 1-558 Remove the spacer assembly

Step 9: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 385


Removal and replacement: Internal parts and assemblies (front access)
● Removal and replacement: Bridge assembly

● Removal and replacement: Bridge REDI sensor

● Removal and replacement: Printed circuit assembly (distribution; bridge)

● Removal and replacement: Bridge jam access sensor

● Removal and replacement: Bridge electrical interconnect

● Removal and replacement: Bridge front cover

● Removal and replacement: Supply illumination LED (bridge)

● Removal and replacement: Calendar roller assembly

● Removal and replacement: Front-right support cover (bridge)

● Removal and replacement: Bridge right cover

● Removal and replacement: Bridge jam clear LED

● Removal and replacement: Calendar motor assembly

● Removal and replacement: Conditioner left-front inner cover

● Removal and replacement: Conditioner inner HPR cover

● Removal and replacement: Front door sensor (conditioner)

● Removal and replacement: Cooling fan 1 and coupling

● Removal and replacement: HPR duct and exhaust fan lower

● Removal and replacement: Exhaust distribution duct, exhaust boot upper and lower

● Removal and replacement: Bridge distribution printed circuit assembly

● Removal and replacement: Right cartridge door hinge

● Removal and replacement: Left cartridge door hinge

● Removal and replacement: Feed motor encoder printed circuit assembly

● Removal and replacement: Feed motor assembly

● Removal and replacement: Deskew front drive assembly

● Removal and replacement: Deskew front drive gear assembly

● Removal and replacement: Feed shaft

● Removal and replacement: Tray 2 (A3) or Tray 2/3 (A4) pickup roller arm(s)

● Removal and replacement: Tray 2 (A3) or Tray 3 (A4) separation assembly

● Removal and replacement: Tray 2 (A3) or Tray 3 (A4) lift assembly

● Removal and replacement: Duplex exit REDI sensor

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Removal and replacement: Bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the front tower cover

● Step 2: Remove the conditioner top front cover

● Step 3: Remove the bridge assembly

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the bridge assembly (floor standing finisher
printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Bridge assembly part number

J7Z09-67001 Bridge assembly

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print a configuration page to make sure that the printer is functioning correctly.

ENWW Removal and replacement procedures 387


Step 1: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-559 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-560 Open the doors

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2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-561 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-562 Release the front tower cover

ENWW Removal and replacement procedures 389


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-563 Remove the cover

Step 2: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

Figure 1-564 Remove the blank cover

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2. At the left side of the printer, remove two screws.

Figure 1-565 Remove two screws

3. Rotate the left edge of the cover out and away from the printer.

Figure 1-566 Rotate the left edge of the cover out

ENWW Removal and replacement procedures 391


4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-567 Remove the cover

Step 3: Remove the bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-568 Remove three screws

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2. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-569 Remove the bridge assembly

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when installing
the bridge assembly.

Figure 1-570 Install the bridge assembly

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 393


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

394 Chapter 1 Removal and replacement ENWW


Removal and replacement: Bridge REDI sensor

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the front tower cover

● Step 2: Remove the conditioner top front cover

● Step 3: Remove the bridge assembly

● Step 4: Remove the bridge REDI sensor

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the bridge reflective edge detection interrupter
(REDI) sensor (floor standing finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Bridge REDI sensor part number

J7Z09-67007 REDI sensor (bridge)

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

● Small flat-blade screwdriver (optional)

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Removal and replacement procedures 395


Post service test

Print a configuration page to make sure that the printer is functioning correctly.

Step 1: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-571 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-572 Open the doors

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2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-573 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-574 Release the front tower cover

ENWW Removal and replacement procedures 397


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-575 Remove the cover

Step 2: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

Figure 1-576 Remove the blank cover

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2. At the left side of the printer, remove two screws.

Figure 1-577 Remove two screws

3. Rotate the left edge of the cover out and away from the printer.

Figure 1-578 Rotate the left edge of the cover out

ENWW Removal and replacement procedures 399


4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-579 Remove the cover

Step 3: Remove the bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-580 Remove three screws

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2. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-581 Remove the bridge assembly

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when installing
the bridge assembly.

Figure 1-582 Install the bridge assembly

ENWW Removal and replacement procedures 401


Step 4: Remove the bridge REDI sensor

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Pull the green handle out to release the bridge tray, and the raise the tray to upright locked position.

Figure 1-583 Release and raise the bridge tray

2. Use one hand to support the tray, and then remove the REDI sensor cover.

TIP: It might be easier to release the cover by using a small flat-blade screwdriver.

Figure 1-584 Remove the REDI sensor cover

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3. Remove one screw to release the sensor, disconnect one connector, and then remove the sensor.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-585 Remove the REDI sensor

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 403


Removal and replacement: Printed circuit assembly (distribution; bridge)

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the front tower cover

● Step 2: Remove the conditioner top front cover

● Step 3: Remove the bridge assembly

● Step 4: Remove the distribution PCA (bridge)

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the printed circuit assembly (PCA; bridge) (floor
standing finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Distribution PCA (bridge) part number

J7Z09-67003 Distribution PCA, bridge

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

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Post service test

Print a configuration page to make sure that the printer is functioning correctly.

NOTE: This test makes sure that the bridge was correctly installed.

Step 1: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-586 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-587 Open the doors

ENWW Removal and replacement procedures 405


2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-588 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-589 Release the front tower cover

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4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-590 Remove the cover

Step 2: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

Figure 1-591 Remove the blank cover

ENWW Removal and replacement procedures 407


2. At the left side of the printer, remove two screws.

Figure 1-592 Remove two screws

3. Rotate the left edge of the cover out and away from the printer.

Figure 1-593 Rotate the left edge of the cover out

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4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-594 Remove the cover

Step 3: Remove the bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-595 Remove three screws

ENWW Removal and replacement procedures 409


2. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-596 Remove the bridge assembly

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when installing
the bridge assembly.

Figure 1-597 Install the bridge assembly

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Step 4: Remove the distribution PCA (bridge)

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove two screws, and then remove the PCA cover.

Figure 1-598 Remove the PCA cover

2. Disconnect all of the connectors, remove two screws, and then remove the PCA.

Reinstallation tip: This PCA has seven flat-flexible cables (FFCs) and one wire harness

Reverse the removal steps to install the assembly.

Figure 1-599 Remove the PCA

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 411


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

412 Chapter 1 Removal and replacement ENWW


Removal and replacement: Bridge jam access sensor

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the front tower cover

● Step 2: Remove the conditioner top front cover

● Step 3: Remove the bridge assembly

● Step 4: Remove the bridge jam access sensor

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the bridge jam access sensor (floor standing
finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Bridge jam access sensor) part number

J7Z09-67006 Bridge jam access sensor

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Removal and replacement procedures 413


Post service test

Print a configuration page to make sure that the printer is functioning correctly.

NOTE: This test makes sure that the bridge was correctly installed.

Step 1: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-600 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-601 Open the doors

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2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-602 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-603 Release the front tower cover

ENWW Removal and replacement procedures 415


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-604 Remove the cover

Step 2: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

Figure 1-605 Remove the blank cover

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2. At the left side of the printer, remove two screws.

Figure 1-606 Remove two screws

3. Rotate the left edge of the cover out and away from the printer.

Figure 1-607 Rotate the left edge of the cover out

ENWW Removal and replacement procedures 417


4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-608 Remove the cover

Step 3: Remove the bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-609 Remove three screws

418 Chapter 1 Removal and replacement ENWW


2. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-610 Remove the bridge assembly

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when installing
the bridge assembly.

Figure 1-611 Install the bridge assembly

ENWW Removal and replacement procedures 419


Step 4: Remove the bridge jam access sensor

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove two screws, and then remove the PCA cover.

Figure 1-612 Remove the PCA cover

2. Disconnect one connector (callout 1), release one clip (callout 2), and then remove the sensor.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-613 Remove the sensor

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

420 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 421


Removal and replacement: Bridge electrical interconnect

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the front tower cover

● Step 2: Remove the conditioner top front cover

● Step 3: Remove the bridge assembly

● Step 4: Remove the bridge electrical interconnect

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the bridge electrical interconnect (floor standing
finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Bridge electrical interconnect part number

J7Z09-67005 Bridge electrical interconnect

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

422 Chapter 1 Removal and replacement ENWW


Post service test

Print a configuration page to make sure that the printer is functioning correctly.

NOTE: This test makes sure that the bridge was correctly installed.

Step 1: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-614 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-615 Open the doors

ENWW Removal and replacement procedures 423


2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-616 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-617 Release the front tower cover

424 Chapter 1 Removal and replacement ENWW


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-618 Remove the cover

Step 2: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

Figure 1-619 Remove the blank cover

ENWW Removal and replacement procedures 425


2. At the left side of the printer, remove two screws.

Figure 1-620 Remove two screws

3. Rotate the left edge of the cover out and away from the printer.

Figure 1-621 Rotate the left edge of the cover out

426 Chapter 1 Removal and replacement ENWW


4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-622 Remove the cover

Step 3: Remove the bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-623 Remove three screws

ENWW Removal and replacement procedures 427


2. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-624 Remove the bridge assembly

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when installing
the bridge assembly.

Figure 1-625 Install the bridge assembly

428 Chapter 1 Removal and replacement ENWW


Step 4: Remove the bridge electrical interconnect

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove two screws, and then remove the PCA cover.

Figure 1-626 Remove the PCA cover

2. Disconnect one connector (callout 1), and then disconnect one flat-flexible cable (FFC; callout 2) and pass
the FFC through the ferrite to release it.

Figure 1-627 Disconnect one connector and one FFC

1 3

ENWW Removal and replacement procedures 429


3. Remove two screws.

Figure 1-628 Remove two screws

4. Remove the bridge electrical interconnect.

NOTE: Slide the bracket out from under the FFC guide when removing it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-629 Remove the bridge electrical interconnect

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

430 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 431


Removal and replacement: Bridge front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the front tower cover

● Step 2: Remove the conditioner top front cover

● Step 3: Remove the bridge assembly

● Step 4: Remove the bridge front cover

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the bridge front cover (floor standing finisher
printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Bridge front cover part number

J7Z09-67990 Bridge front cover

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

432 Chapter 1 Removal and replacement ENWW


Post service test

Print a configuration page to make sure that the printer is functioning correctly.

NOTE: This test makes sure that the bridge was correctly installed.

Step 1: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-630 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-631 Open the doors

ENWW Removal and replacement procedures 433


2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-632 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-633 Release the front tower cover

434 Chapter 1 Removal and replacement ENWW


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-634 Remove the cover

Step 2: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

Figure 1-635 Remove the blank cover

ENWW Removal and replacement procedures 435


2. At the left side of the printer, remove two screws.

Figure 1-636 Remove two screws

3. Rotate the left edge of the cover out and away from the printer.

Figure 1-637 Rotate the left edge of the cover out

436 Chapter 1 Removal and replacement ENWW


4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-638 Remove the cover

Step 3: Remove the bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-639 Remove three screws

ENWW Removal and replacement procedures 437


2. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-640 Remove the bridge assembly

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when installing
the bridge assembly.

Figure 1-641 Install the bridge assembly

438 Chapter 1 Removal and replacement ENWW


Step 4: Remove the bridge front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Pull the bridge tray green handle out.

Figure 1-642 Pull the green handle out

2. Remove four screws.

Reinstallation tip: These screws are longer than others used in the printer. Make sure to use these screws
when installing the cover.

Figure 1-643 Remove four screws

ENWW Removal and replacement procedures 439


3. Rotate the bottom of the cover away from the bridge (callout 1), and then rotate the top of the cover away
from the bridge (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-644 Remove the cover

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

440 Chapter 1 Removal and replacement ENWW


Removal and replacement: Supply illumination LED (bridge)

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the front tower cover

● Step 2: Remove the conditioner top front cover

● Step 3: Remove the bridge assembly

● Step 4: Remove the bridge front cover

● Step 5: Remove the supply illumination LED (bridge)

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the supply illumination LED (bridge) (floor
standing finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Supply illumination LED (bridge) part number

J7Z09-67019 Supply illumination LED (bridge)

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Removal and replacement procedures 441


Post service test

Print a configuration page to make sure that the printer is functioning correctly.

NOTE: This does not test the LED, but does make sure that the bridge was correctly installed.

Step 1: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-645 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-646 Open the doors

442 Chapter 1 Removal and replacement ENWW


2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-647 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-648 Release the front tower cover

ENWW Removal and replacement procedures 443


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-649 Remove the cover

Step 2: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

Figure 1-650 Remove the blank cover

444 Chapter 1 Removal and replacement ENWW


2. At the left side of the printer, remove two screws.

Figure 1-651 Remove two screws

3. Rotate the left edge of the cover out and away from the printer.

Figure 1-652 Rotate the left edge of the cover out

ENWW Removal and replacement procedures 445


4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-653 Remove the cover

Step 3: Remove the bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-654 Remove three screws

446 Chapter 1 Removal and replacement ENWW


2. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-655 Remove the bridge assembly

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when installing
the bridge assembly.

Figure 1-656 Install the bridge assembly

ENWW Removal and replacement procedures 447


Step 4: Remove the bridge front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Pull the bridge tray green handle out.

Figure 1-657 Pull the green handle out

2. Remove four screws.

Reinstallation tip: These screws are longer than others used in the printer. Make sure to use these screws
when installing the cover.

Figure 1-658 Remove four screws

448 Chapter 1 Removal and replacement ENWW


3. Rotate the bottom of the cover away from the bridge (callout 1), and then rotate the top of the cover away
from the bridge (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-659 Remove the cover

Step 5: Remove the supply illumination LED (bridge)

NOTE: This procedure is for floor standing finisher printer configurations only.

▲ Disconnect one connector (callout 1), remove one screw (callout 2), and then remove the supply
illumination bridge LED.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-660 Remove the supply illumination LED (bridge)

1
2

ENWW Removal and replacement procedures 449


Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

450 Chapter 1 Removal and replacement ENWW


Removal and replacement: Calendar roller assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the front tower cover

● Step 2: Remove the conditioner top front cover

● Step 3: Remove the bridge assembly

● Step 4: Remove the bridge front cover

● Step 5: Remove the calendar roller assembly

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the calendar roller assembly (floor standing
finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Calendar roller assembly part number

J7Z09-67027 Calendar roller assembly

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

● Small flat-blade screwdriver (optional)

ENWW Removal and replacement procedures 451


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print a configuration page to make sure that the printer is functioning correctly.

NOTE: This test makes sure that the bridge was correctly installed.

Step 1: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-661 Open the doors

452 Chapter 1 Removal and replacement ENWW


b. All other configurations: Open the left door and cartridge door.

Figure 1-662 Open the doors

2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-663 Release two tabs

ENWW Removal and replacement procedures 453


3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-664 Release the front tower cover

4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-665 Remove the cover

Step 2: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

454 Chapter 1 Removal and replacement ENWW


Figure 1-666 Remove the blank cover

2. At the left side of the printer, remove two screws.

Figure 1-667 Remove two screws

ENWW Removal and replacement procedures 455


3. Rotate the left edge of the cover out and away from the printer.

Figure 1-668 Rotate the left edge of the cover out

4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-669 Remove the cover

Step 3: Remove the bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

NOTE: These screws require a #20 TORX driver.

456 Chapter 1 Removal and replacement ENWW


Figure 1-670 Remove three screws

2. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-671 Remove the bridge assembly

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when installing
the bridge assembly.

ENWW Removal and replacement procedures 457


Figure 1-672 Install the bridge assembly

Step 4: Remove the bridge front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Pull the bridge tray green handle out.

Figure 1-673 Pull the green handle out

458 Chapter 1 Removal and replacement ENWW


2. Remove four screws.

Reinstallation tip: These screws are longer than others used in the printer. Make sure to use these screws
when installing the cover.

Figure 1-674 Remove four screws

3. Rotate the bottom of the cover away from the bridge (callout 1), and then rotate the top of the cover away
from the bridge (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-675 Remove the cover

Step 5: Remove the calendar roller assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Use the green handle to open the bridge jam access door.

ENWW Removal and replacement procedures 459


Figure 1-676 Open the bridge jam access door

2. Remove two screws, and the bearing cap and gear.

CAUTION: The bearing inside the cap is not captive. Do not lose the bearing when the cap is removed.
Take note of the bearing orientation in the cap when it is removed.

Figure 1-677 Remove the bearing cap

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3. Remove the bearing and gear.

NOTE: It might be easier to remove the gear by using a small flat-blade screwdriver.

Figure 1-678 Remove the bearing and gear

4. Push in on the rear roller bearing to release it (callout 1), and then rotate the roller towards the jam access
door (callout 2).

Figure 1-679 Release the rear roller bearing

ENWW Removal and replacement procedures 461


5. Remove the calendar roller assembly.

CAUTION: When installing a replacement roller, avoid touching the roller surface.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-680 Remove the calendar roller assembly

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Removal and replacement: Front-right support cover (bridge)

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the front tower cover

● Step 2: Remove the conditioner top front cover

● Step 3: Remove the bridge assembly

● Step 4: Remove the bridge front cover

● Step 5: Remove the front-right support cover (bridge)

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the front-right support cover (bridge) (floor
standing finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Front-right support cover (bridge) part number

J7Z09-67996 Front-right support cover (bridge)

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

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Post service test

Print a configuration page to make sure that the printer is functioning correctly.

NOTE: This test makes sure that the bridge was correctly installed.

Step 1: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-681 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-682 Open the doors

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2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-683 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-684 Release the front tower cover

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4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-685 Remove the cover

Step 2: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

Figure 1-686 Remove the blank cover

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2. At the left side of the printer, remove two screws.

Figure 1-687 Remove two screws

3. Rotate the left edge of the cover out and away from the printer.

Figure 1-688 Rotate the left edge of the cover out

ENWW Removal and replacement procedures 467


4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-689 Remove the cover

Step 3: Remove the bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-690 Remove three screws

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2. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-691 Remove the bridge assembly

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when installing
the bridge assembly.

Figure 1-692 Install the bridge assembly

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Step 4: Remove the bridge front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Pull the bridge tray green handle out.

Figure 1-693 Pull the green handle out

2. Remove four screws.

Reinstallation tip: These screws are longer than others used in the printer. Make sure to use these screws
when installing the cover.

Figure 1-694 Remove four screws

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3. Rotate the bottom of the cover away from the bridge (callout 1), and then rotate the top of the cover away
from the bridge (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-695 Remove the cover

Step 5: Remove the front-right support cover (bridge)

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove two screws.

Figure 1-696 Remove two screws

ENWW Removal and replacement procedures 471


2. Remove one screw.

Figure 1-697 Remove one screw

3. Slide the cover away from the bridge to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-698 Remove the cover

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

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NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Removal and replacement: Bridge right cover

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the front tower cover

● Step 2: Remove the conditioner top front cover

● Step 3: Remove the bridge assembly

● Step 4: Remove the bridge front cover

● Step 5: Remove the front-right support cover (bridge)

● Step 6: Remove the bridge right cover

● Step 7: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the right cover (floor standing finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Right cover part number

J7Z09-67988 Right cover

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

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Post service test

Print a configuration page to make sure that the printer is functioning correctly.

NOTE: This test makes sure that the bridge was correctly installed.

Step 1: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-699 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-700 Open the doors

ENWW Removal and replacement procedures 475


2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-701 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-702 Release the front tower cover

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4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-703 Remove the cover

Step 2: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

Figure 1-704 Remove the blank cover

ENWW Removal and replacement procedures 477


2. At the left side of the printer, remove two screws.

Figure 1-705 Remove two screws

3. Rotate the left edge of the cover out and away from the printer.

Figure 1-706 Rotate the left edge of the cover out

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4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-707 Remove the cover

Step 3: Remove the bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-708 Remove three screws

ENWW Removal and replacement procedures 479


2. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-709 Remove the bridge assembly

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when installing
the bridge assembly.

Figure 1-710 Install the bridge assembly

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Step 4: Remove the bridge front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Pull the bridge tray green handle out.

Figure 1-711 Pull the green handle out

2. Remove four screws.

Reinstallation tip: These screws are longer than others used in the printer. Make sure to use these screws
when installing the cover.

Figure 1-712 Remove four screws

ENWW Removal and replacement procedures 481


3. Rotate the bottom of the cover away from the bridge (callout 1), and then rotate the top of the cover away
from the bridge (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-713 Remove the cover

Step 5: Remove the front-right support cover (bridge)

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove two screws.

Figure 1-714 Remove two screws

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2. Remove one screw.

Figure 1-715 Remove one screw

3. Slide the cover away from the bridge to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-716 Remove the cover

Step 6: Remove the bridge right cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove two screws.

ENWW Removal and replacement procedures 483


Figure 1-717 Remove two screws

2. Look up inside the bridge cavity, and then release two tabs (callout 1).

Figure 1-718 Release two tabs

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3. Rotate the top of the cover away from the bridge, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-719 Remove the bridge right cover

Step 7: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 485


Removal and replacement: Bridge jam clear LED

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the front tower cover

● Step 2: Remove the conditioner top front cover

● Step 3: Remove the bridge assembly

● Step 4: Remove the bridge front cover

● Step 5: Remove the front-right support cover (bridge)

● Step 6: Remove the bridge right cover

● Step 7: Remove the bridge jam clear LED

● Step 8: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the bridge jam clear LED (floor standing finisher
printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Bridge jam clear LED part number

J7Z09-67020 Bridge jam clear LED

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

486 Chapter 1 Removal and replacement ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print a configuration page to make sure that the printer is functioning correctly.

NOTE: This test makes sure that the bridge was correctly installed.

Step 1: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-720 Open the doors

ENWW Removal and replacement procedures 487


b. All other configurations: Open the left door and cartridge door.

Figure 1-721 Open the doors

2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-722 Release two tabs

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3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-723 Release the front tower cover

4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-724 Remove the cover

Step 2: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

ENWW Removal and replacement procedures 489


Figure 1-725 Remove the blank cover

2. At the left side of the printer, remove two screws.

Figure 1-726 Remove two screws

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3. Rotate the left edge of the cover out and away from the printer.

Figure 1-727 Rotate the left edge of the cover out

4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-728 Remove the cover

Step 3: Remove the bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

NOTE: These screws require a #20 TORX driver.

ENWW Removal and replacement procedures 491


Figure 1-729 Remove three screws

2. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-730 Remove the bridge assembly

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when installing
the bridge assembly.

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Figure 1-731 Install the bridge assembly

Step 4: Remove the bridge front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Pull the bridge tray green handle out.

Figure 1-732 Pull the green handle out

ENWW Removal and replacement procedures 493


2. Remove four screws.

Reinstallation tip: These screws are longer than others used in the printer. Make sure to use these screws
when installing the cover.

Figure 1-733 Remove four screws

3. Rotate the bottom of the cover away from the bridge (callout 1), and then rotate the top of the cover away
from the bridge (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-734 Remove the cover

Step 5: Remove the front-right support cover (bridge)

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove two screws.

494 Chapter 1 Removal and replacement ENWW


Figure 1-735 Remove two screws

2. Remove one screw.

Figure 1-736 Remove one screw

ENWW Removal and replacement procedures 495


3. Slide the cover away from the bridge to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-737 Remove the cover

Step 6: Remove the bridge right cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove two screws.

Figure 1-738 Remove two screws

496 Chapter 1 Removal and replacement ENWW


2. Look up inside the bridge cavity, and then release two tabs (callout 1).

Figure 1-739 Release two tabs

3. Rotate the top of the cover away from the bridge, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-740 Remove the bridge right cover

Step 7: Remove the bridge jam clear LED

NOTE: This procedure is for floor standing finisher printer configurations only.

▲ Disconnect one connector (callout 1), remove one screw, and then remove the LED assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

ENWW Removal and replacement procedures 497


Figure 1-741 Remove the bridge jam clear LED

Step 8: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Removal and replacement: Calendar motor assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the front tower cover

● Step 2: Remove the conditioner top front cover

● Step 3: Remove the bridge assembly

● Step 4: Remove the bridge front cover

● Step 5: Remove the front-right support cover (bridge)

● Step 6: Remove the bridge right cover

● Step 7: Remove the calendar motor assembly

● Step 8: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the calendar motor assembly (floor standing
finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Calendar motor assembly part number

J7Z09-67027 Calendar motor assembly

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

ENWW Removal and replacement procedures 499


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print a configuration page to make sure that the printer is functioning correctly.

NOTE: This test makes sure that the bridge was correctly installed.

Step 1: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-742 Open the doors

500 Chapter 1 Removal and replacement ENWW


b. All other configurations: Open the left door and cartridge door.

Figure 1-743 Open the doors

2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-744 Release two tabs

ENWW Removal and replacement procedures 501


3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-745 Release the front tower cover

4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-746 Remove the cover

Step 2: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

502 Chapter 1 Removal and replacement ENWW


Figure 1-747 Remove the blank cover

2. At the left side of the printer, remove two screws.

Figure 1-748 Remove two screws

ENWW Removal and replacement procedures 503


3. Rotate the left edge of the cover out and away from the printer.

Figure 1-749 Rotate the left edge of the cover out

4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-750 Remove the cover

Step 3: Remove the bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

NOTE: These screws require a #20 TORX driver.

504 Chapter 1 Removal and replacement ENWW


Figure 1-751 Remove three screws

2. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-752 Remove the bridge assembly

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when installing
the bridge assembly.

ENWW Removal and replacement procedures 505


Figure 1-753 Install the bridge assembly

Step 4: Remove the bridge front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Pull the bridge tray green handle out.

Figure 1-754 Pull the green handle out

506 Chapter 1 Removal and replacement ENWW


2. Remove four screws.

Reinstallation tip: These screws are longer than others used in the printer. Make sure to use these screws
when installing the cover.

Figure 1-755 Remove four screws

3. Rotate the bottom of the cover away from the bridge (callout 1), and then rotate the top of the cover away
from the bridge (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-756 Remove the cover

Step 5: Remove the front-right support cover (bridge)

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove two screws.

ENWW Removal and replacement procedures 507


Figure 1-757 Remove two screws

2. Remove one screw.

Figure 1-758 Remove one screw

508 Chapter 1 Removal and replacement ENWW


3. Slide the cover away from the bridge to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-759 Remove the cover

Step 6: Remove the bridge right cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove two screws.

Figure 1-760 Remove two screws

ENWW Removal and replacement procedures 509


2. Look up inside the bridge cavity, and then release two tabs (callout 1).

Figure 1-761 Release two tabs

3. Rotate the top of the cover away from the bridge, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-762 Remove the bridge right cover

Step 7: Remove the calendar motor assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Disconnect one flat-flexible cable (FFC; callout 1), and then pass the FFC through the ferrite to release it.

510 Chapter 1 Removal and replacement ENWW


Figure 1-763 Disconnect one FFC

2. Remove one screw.

Figure 1-764 Remove one screw

ENWW Removal and replacement procedures 511


3. Slightly rotate the assembly (callout 1) toward the bridge tray, and then push it into the bridge cavity
(callout 2) to release it.

Figure 1-765 Release the assembly

4. Slightly rotate the assembly (callout 1) toward the bridge tray, and then push it into the bridge cavity
(callout 2) to release it.

Reinstallation tip: There are two sheet-metal tabs on the assembly that fit into slots in the bridge chassis
when the assembly is correctly installed.

Reverse the removal steps to install the assembly.

Figure 1-766 Release the assembly

Step 8: Unpack the replacement assembly

1. Dispose of the defective part.

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NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 513


Removal and replacement: Conditioner left-front inner cover

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the front tower cover

● Step 2: Remove the conditioner top front cover

● Step 3: Remove the conditioner left-front inner cover

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the conditioner left-front inner cover (floor
standing finisher printers; engine).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ There are no before performing service items for this assembly.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Conditioner left-front inner cover part number

J7Z09-67989 Conditioner left-front inner cover

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

514 Chapter 1 Removal and replacement ENWW


Figure 1-767 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-768 Open the doors

ENWW Removal and replacement procedures 515


2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-769 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-770 Release the front tower cover

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4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-771 Remove the cover

Step 2: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

Figure 1-772 Remove the blank cover

ENWW Removal and replacement procedures 517


2. At the left side of the printer, remove two screws.

Figure 1-773 Remove two screws

3. Rotate the left edge of the cover out and away from the printer.

Figure 1-774 Rotate the left edge of the cover out

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4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-775 Remove the cover

Step 3: Remove the conditioner left-front inner cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

Reinstallation tip: Two of these screws (callout 1) are shorter that the other (callout 2). Make sure that all
of the screws are replaced in the correct position when the cover is reinstalled.

Figure 1-776 Remove three screws

2
1

ENWW Removal and replacement procedures 519


2. Slightly flex the corner of the front inner-right cover to move it out of the way, and then remove the
conditioner left-front inner cover.

Figure 1-777 Remove the conditioner left-front inner cover

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Conditioner left-front inner cover

a. Make sure that the tab on the conditioner left-front inner cover is seated in the slot on the front inner-
right cover.

Figure 1-778 Install the tab in the slot

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b. When correctly installed, the top edges of the conditioner left-front inner and inner right covers are
aligned. If the covers are not aligned, check the tab and slot (see previous special installation
instruction).

Figure 1-779 Check the cover installation

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 521


Removal and replacement: Conditioner inner HPR cover

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the front tower cover

● Step 2: Remove the conditioner top front cover

● Step 3: Remove the bridge assembly

● Step 4: Remove the conditioner inner HPR cover

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the conditioner inner HPR cover (floor standing
finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Conditioner inner HPR cover part number

J7Z09-67991 Conditioner inner HPR cover

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

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Post service test

No post service test is available for this assembly..

Step 1: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-780 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-781 Open the doors

ENWW Removal and replacement procedures 523


2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-782 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-783 Release the front tower cover

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4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-784 Remove the cover

Step 2: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

Figure 1-785 Remove the blank cover

ENWW Removal and replacement procedures 525


2. At the left side of the printer, remove two screws.

Figure 1-786 Remove two screws

3. Rotate the left edge of the cover out and away from the printer.

Figure 1-787 Rotate the left edge of the cover out

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4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-788 Remove the cover

Step 3: Remove the bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-789 Remove three screws

ENWW Removal and replacement procedures 527


2. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-790 Remove the bridge assembly

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when installing
the bridge assembly.

Figure 1-791 Install the bridge assembly

528 Chapter 1 Removal and replacement ENWW


Step 4: Remove the conditioner inner HPR cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove two screws, and then remove the conditioner left-front inner cover.

Figure 1-792 Remove the conditioner inner HPR cover

2. Before proceeding, take note of the tabs and alignment pins on the cover.

Figure 1-793 Locate the tabs and pins on the cover

ENWW Removal and replacement procedures 529


3. Pull the cover straight off of the chassis to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-794 Remove the inner cover (HPR)

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

530 Chapter 1 Removal and replacement ENWW


Removal and replacement: Front door sensor (conditioner)

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the front tower cover

● Step 2: Remove the conditioner top front cover

● Step 3: Remove the conditioner left-front inner cover

● Step 5: Remove the front door sensor (conditioner)

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the front door sensor (conditioner) (floor
standing finisher printers; engine).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ There are no before performing service items for this assembly.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Front door sensor (conditioner) part number

J7Z09-67029 Front door sensor (conditioner)

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the front tower cover

1. Do one of the following:

ENWW Removal and replacement procedures 531


a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-795 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-796 Open the doors

532 Chapter 1 Removal and replacement ENWW


2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-797 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-798 Release the front tower cover

ENWW Removal and replacement procedures 533


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-799 Remove the cover

Step 2: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

Figure 1-800 Remove the blank cover

534 Chapter 1 Removal and replacement ENWW


2. At the left side of the printer, remove two screws.

Figure 1-801 Remove two screws

3. Rotate the left edge of the cover out and away from the printer.

Figure 1-802 Rotate the left edge of the cover out

ENWW Removal and replacement procedures 535


4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-803 Remove the cover

Step 3: Remove the conditioner left-front inner cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

Reinstallation tip: Two of these screws (callout 1) are shorter that the other (callout 2). Make sure that all
of the screws are replaced in the correct position when the cover is reinstalled.

Figure 1-804 Remove three screws

2
1

536 Chapter 1 Removal and replacement ENWW


2. Slightly flex the corner of the front inner-right cover to move it out of the way, and then remove the
conditioner left-front inner cover.

Figure 1-805 Remove the conditioner left-front inner cover

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Conditioner left-front inner cover

a. Make sure that the tab on the conditioner left-front inner cover is seated in the slot on the front inner-
right cover.

Figure 1-806 Install the tab in the slot

ENWW Removal and replacement procedures 537


b. When correctly installed, the top edges of the conditioner left-front inner and inner right covers are
aligned. If the covers are not aligned, check the tab and slot (see previous special installation
instruction).

Figure 1-807 Check the cover installation

Step 5: Remove the front door sensor (conditioner)

NOTE: This procedure is for floor standing finisher printer configurations only.

▲ Disconnect one connector, remove one screw, and then remove the sensor.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-808 Remove the front door sensor (conditioner)

1
2

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

538 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 539


Removal and replacement: Cooling fan 1 and coupling

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the front tower cover

● Step 2: Remove the conditioner top front cover

● Step 3: Remove the bridge assembly

● Step 4: Remove the fan and coupling

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the cooling fan 1 and coupling (floor standing
finisher printers; engine).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ There are no before performing service items for this assembly.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Cooling fan 1 and coupling part number

J7Z09-67015 Cooling fan 1 and coupling

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

540 Chapter 1 Removal and replacement ENWW


Step 1: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-809 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-810 Open the doors

ENWW Removal and replacement procedures 541


2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-811 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-812 Release the front tower cover

542 Chapter 1 Removal and replacement ENWW


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-813 Remove the cover

Step 2: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

Figure 1-814 Remove the blank cover

ENWW Removal and replacement procedures 543


2. At the left side of the printer, remove two screws.

Figure 1-815 Remove two screws

3. Rotate the left edge of the cover out and away from the printer.

Figure 1-816 Rotate the left edge of the cover out

544 Chapter 1 Removal and replacement ENWW


4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-817 Remove the cover

Step 3: Remove the bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-818 Remove three screws

ENWW Removal and replacement procedures 545


2. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-819 Remove the bridge assembly

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when installing
the bridge assembly.

Figure 1-820 Install the bridge assembly

546 Chapter 1 Removal and replacement ENWW


Step 4: Remove the fan and coupling

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Disconnect one connector (callout 1), and then release the wire harness from the retainers (callout 2).

Figure 1-821 Disconnect one connector

2. Separate the flexible rubber duct (callout 1) from the fan housing (callout 2).

NOTE: The duct is attached to the housing with a slip fit. Hold the fan housing, and then pull the duct
away from it.

Figure 1-822 Release the rubber duct

ENWW Removal and replacement procedures 547


3. Pull the fan housing and coupling straight out of the hard plastic duct to remove them.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-823 Remove the exhaust fan and coupling

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

548 Chapter 1 Removal and replacement ENWW


Removal and replacement: HPR duct and exhaust fan lower

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the front tower cover

● Step 2: Remove the conditioner top front cover

● Step 3: Remove the bridge assembly

● Step 4: Remove the conditioner inner HPR cover

● Step 5: Remove the HPR duct and exhaust fan lower

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the HPR duct and exhaust fan lower (floor
standing finisher printers; engine).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ There are no before performing service items for this assembly.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

HPR duct and exhaust fan lower part number

J7Z09-67010 HPR duct (exhaust)

J7Z09-67015 Exhaust fan 2 lower

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

● Needle-nose pliers

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Removal and replacement procedures 549


Post service test

No post service test is available for this assembly.

Step 1: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-824 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-825 Open the doors

550 Chapter 1 Removal and replacement ENWW


2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-826 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-827 Release the front tower cover

ENWW Removal and replacement procedures 551


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-828 Remove the cover

Step 2: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

Figure 1-829 Remove the blank cover

552 Chapter 1 Removal and replacement ENWW


2. At the left side of the printer, remove two screws.

Figure 1-830 Remove two screws

3. Rotate the left edge of the cover out and away from the printer.

Figure 1-831 Rotate the left edge of the cover out

ENWW Removal and replacement procedures 553


4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-832 Remove the cover

Step 3: Remove the bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-833 Remove three screws

554 Chapter 1 Removal and replacement ENWW


2. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-834 Remove the bridge assembly

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when installing
the bridge assembly.

Figure 1-835 Install the bridge assembly

ENWW Removal and replacement procedures 555


Step 4: Remove the conditioner inner HPR cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove two screws, and then remove the conditioner left-front inner cover.

Figure 1-836 Remove the conditioner inner HPR cover

2. Before proceeding, take note of the tabs and alignment pins on the cover.

Figure 1-837 Locate the tabs and pins on the cover

556 Chapter 1 Removal and replacement ENWW


3. Pull the cover straight off of the chassis to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-838 Remove the inner cover (HPR)

Step 5: Remove the HPR duct and exhaust fan lower

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Disconnect one flat-flexible cable (FFC) and one connector (callout 1).

Figure 1-839 Disconnect one FFC and one connector

ENWW Removal and replacement procedures 557


2. Separate the flexible rubber duct from the fan housing (callout 1) and from the exhaust distribution duct
(callout 2).

NOTE: The duct is attached to the housing and air box with a slip fit. Hold the fan housing, and then pull
the duct away from it. Pull the duct away from the air box to release it.

Figure 1-840 Release the rubber duct

3. Remove the flexible duct.

Reinstallation tip: To reinstall the duct, first attach the air box end, and then install the fan housing end.

Figure 1-841 Remove the rubber duct

558 Chapter 1 Removal and replacement ENWW


4. Peel the adhered FFC off of the chassis and duct (make sure to peel it past the joint in the hard plastic HPR
duct—dashed line in the figure below).

IMPORTANT: When the FFC is reinstalled, it must be fully adhered to the duct and chassis or it will be
damaged when the bridge is reinstalled. Press down firmly along the entire length of the FFC.

Figure 1-842 Release the FFC

5. Disconnect one FFC.

TIP: It might be easier to disconnect the FFC by using needle-nose pliers.

Figure 1-843 Disconnect one FFC

ENWW Removal and replacement procedures 559


6. Remove one screw.

CAUTION: Place some sheets of paper in the bridge cavity to prevent the screw from entering the printer
if it is dropped (see the figure below).

Figure 1-844 Remove one screw

7. Rotate the fan end of the duct away from the chassis (callout 1) to release it, and then remove the fan and
duct (callout 2).

Reinstallation tip: When reinstalling the fan and duct, push in on the hard plastic duct from the heated
pressure roller (HPR) side to make joining the two ducts easier.

Figure 1-845 Remove the lower duct and fan

560 Chapter 1 Removal and replacement ENWW


8. Release the wire harness (callout 1) from the duct retainers, and then pull the fan straight out of the duct
(callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-846 Remove the lower fan

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 561


Removal and replacement: Exhaust distribution duct, exhaust boot upper and lower

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the front tower cover

● Step 2: Remove the conditioner top front cover

● Step 3: Remove the bridge assembly

● Step 4: Remove the exhaust distribution duct, exhaust boot upper and lower

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the exhaust distribution duct, exhaust boot
upper, and the exhaust boot lower (floor standing finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ There are no before performing service items for this assembly.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Exhaust distribution duct, exhaust boot upper and lower part numbers

J7Z09-67012 Exhaust distribution duct

J7Z09-67013 Exhaust boot upper

J7Z09-67014 Exhaust boot lower

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

562 Chapter 1 Removal and replacement ENWW


Post service test

No post service test is available for this assembly.

Step 1: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-847 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-848 Open the doors

ENWW Removal and replacement procedures 563


2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-849 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-850 Release the front tower cover

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4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-851 Remove the cover

Step 2: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

Figure 1-852 Remove the blank cover

ENWW Removal and replacement procedures 565


2. At the left side of the printer, remove two screws.

Figure 1-853 Remove two screws

3. Rotate the left edge of the cover out and away from the printer.

Figure 1-854 Rotate the left edge of the cover out

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4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-855 Remove the cover

Step 3: Remove the bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-856 Remove three screws

ENWW Removal and replacement procedures 567


2. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-857 Remove the bridge assembly

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when installing
the bridge assembly.

Figure 1-858 Install the bridge assembly

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Step 4: Remove the exhaust distribution duct, exhaust boot upper and lower

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Separate the flexible rubber duct from the exhaust fan housing (callout 1) and from the air box (callout 2)

NOTE: The duct is attached to the housing with a slip fit. Hold the fan housing, and then pull the duct
away from it. Pull the duct off of the air box to release it

Figure 1-859 Release the exhaust fan flexible duct

1
2

2. Remove the flexible upper duct.

Figure 1-860 Remove the rubber duct

ENWW Removal and replacement procedures 569


3. Separate the flexible rubber duct from the lower fan housing (callout 1) and from the exhaust distribution
duct (callout 2).

NOTE: The duct is attached to the housing and air box with a slip fit. Hold the fan housing, and then pull
the duct away from it. Pull the duct away from the air box to release it.

Figure 1-861 Release the rubber duct

4. Remove the flexible lower duct.

Reinstallation tip: To reinstall the duct, first attach the air box end, and then install the fan housing end.

Figure 1-862 Remove the rubber duct

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5. Remove one screw.

Figure 1-863 Remove one screw

6. Remove the exhaust distribution duct.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-864 Remove the exhaust distribution duct

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 571


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

572 Chapter 1 Removal and replacement ENWW


Removal and replacement: Bridge distribution printed circuit assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the front tower cover

● Step 2: Remove the conditioner top front cover

● Step 3: Remove the bridge assembly

● Step 4: Remove the conditioner inner HPR cover

● Step 5: Remove the HPR duct and exhaust fan lower

● Step 6: Remove the bridge distribution PCA

● Step 7: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the bridge distribution printed circuit assembly
(PCA) (floor standing finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ There are no before performing service items for this assembly.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Bridge distribution PCA part number

J7Z09-67003 Bridge distribution PCA

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

● Needle-nose pliers

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Removal and replacement procedures 573


Post service test

No post service test is available for this assembly.

Step 1: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-865 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-866 Open the doors

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2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-867 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-868 Release the front tower cover

ENWW Removal and replacement procedures 575


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-869 Remove the cover

Step 2: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

Figure 1-870 Remove the blank cover

576 Chapter 1 Removal and replacement ENWW


2. At the left side of the printer, remove two screws.

Figure 1-871 Remove two screws

3. Rotate the left edge of the cover out and away from the printer.

Figure 1-872 Rotate the left edge of the cover out

ENWW Removal and replacement procedures 577


4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-873 Remove the cover

Step 3: Remove the bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-874 Remove three screws

578 Chapter 1 Removal and replacement ENWW


2. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-875 Remove the bridge assembly

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when installing
the bridge assembly.

Figure 1-876 Install the bridge assembly

ENWW Removal and replacement procedures 579


Step 4: Remove the conditioner inner HPR cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove two screws, and then remove the conditioner left-front inner cover.

Figure 1-877 Remove the conditioner inner HPR cover

2. Before proceeding, take note of the tabs and alignment pins on the cover.

Figure 1-878 Locate the tabs and pins on the cover

580 Chapter 1 Removal and replacement ENWW


3. Pull the cover straight off of the chassis to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-879 Remove the inner cover (HPR)

Step 5: Remove the HPR duct and exhaust fan lower

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Disconnect one flat-flexible cable (FFC) and one connector (callout 1).

Figure 1-880 Disconnect one FFC and one connector

ENWW Removal and replacement procedures 581


2. Separate the flexible rubber duct from the fan housing (callout 1) and from the exhaust distribution duct
(callout 2).

NOTE: The duct is attached to the housing and air box with a slip fit. Hold the fan housing, and then pull
the duct away from it. Pull the duct away from the air box to release it.

Figure 1-881 Release the rubber duct

3. Remove the flexible duct.

Reinstallation tip: To reinstall the duct, first attach the air box end, and then install the fan housing end.

Figure 1-882 Remove the rubber duct

582 Chapter 1 Removal and replacement ENWW


4. Peel the adhered FFC off of the chassis and duct (make sure to peel it past the joint in the hard plastic HPR
duct—dashed line in the figure below).

IMPORTANT: When the FFC is reinstalled, it must be fully adhered to the duct and chassis or it will be
damaged when the bridge is reinstalled. Press down firmly along the entire length of the FFC.

Figure 1-883 Release the FFC

5. Disconnect one FFC.

TIP: It might be easier to disconnect the FFC by using needle-nose pliers.

Figure 1-884 Disconnect one FFC

ENWW Removal and replacement procedures 583


6. Remove one screw.

CAUTION: Place some sheets of paper in the bridge cavity to prevent the screw from entering the printer
if it is dropped (see the figure below).

Figure 1-885 Remove one screw

7. Rotate the fan end of the duct away from the chassis (callout 1) to release it, and then remove the fan and
duct (callout 2).

Reinstallation tip: When reinstalling the fan and duct, push in on the hard plastic duct from the heated
pressure roller (HPR) side to make joining the two ducts easier.

Reverse the removal steps to install the assembly.

Figure 1-886 Remove the lower duct and fan

584 Chapter 1 Removal and replacement ENWW


Step 6: Remove the bridge distribution PCA

NOTE: This procedure is for floor standing finisher printer configurations only.

▲ Disconnect two flat-flexible cables (FFCs) and one connector (callout 1), remove two screws (callout 2), and
then remove the PCA.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-887 Remove the bridge distribution PCA

Step 7: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

ENWW Removal and replacement procedures 585


NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

586 Chapter 1 Removal and replacement ENWW


Removal and replacement: Right cartridge door hinge
● Introduction

● Step 1: Remove the cartridge door

● Step 2: Remove the front tower cover

● Step 3: Remove the middle internal front cover

● Step 4: Remove the lower front cover

● Step 5: Remove the right cartridge door hinge

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the hinge (cartridge door right).

Click here to view a video of this procedure (755/765/774/779/780/785).

Click here to view a video of this procedure (785z+/E77650z+/E77660z+/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Right cartridge door hinge part number

A7W93-67073 Right cartridge door hinge

Required tools

● #10 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

ENWW Removal and replacement procedures 587


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Make sure that the cartridge door opens and closes correctly.

Step 1: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the cartridge door.

Figure 1-888 Open the cartridge door

588 Chapter 1 Removal and replacement ENWW


2. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-889 Release the left side retainer

3. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-890 Release the right side retainer

ENWW Removal and replacement procedures 589


4. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-891 Remove the cartridge door

Step 2: Remove the front tower cover

1. Open the left door.

Figure 1-892 Open the left door

590 Chapter 1 Removal and replacement ENWW


2. Release two tabs (callout 1).

NOTE: Spread these tabs to release (do not pinch).

Figure 1-893 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-894 Release the front tower cover

2
1

ENWW Removal and replacement procedures 591


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-895 Remove the cover

Step 3: Remove the middle internal front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. Open the upper front door, grasp the door hinges, and then push them straight in to release them.

NOTE: The hinges are spring loaded.

Figure 1-896 Release the door hinges

592 Chapter 1 Removal and replacement ENWW


b. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2) to remove the door.

Figure 1-897 Slide the hinges out of the brackets and remove the door

2
1

2. Remove five screws (callout 1).

Figure 1-898 Remove five screws

ENWW Removal and replacement procedures 593


3. Lift up the middle of the output bin up and pull out on the middle internal front cover to release one tab.

Figure 1-899 Release one tab

4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up to release it
(callout 2).

CAUTION: The cover is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the cover.

Figure 1-900 Release the cover

1
2

594 Chapter 1 Removal and replacement ENWW


5. Disconnect one FFC and release the ferrite from the holder (callout 1), and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-901 Remove the middle internal front cover

Step 4: Remove the lower front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Move the cartridge door hinges and connecting bar to the door closed position.

2. Remove two screws (callout 1), and then remove the hinge connecting bar.

Figure 1-902 Remove the hinge connecting bar

ENWW Removal and replacement procedures 595


3. Pull the tray(s) out until they stop, lift up, and then remove the tray(s).

NOTE: The A4 tandem Tray 2/3 configuration is shown below. However, removing the single A3 Tray 2 is
identical.

Figure 1-903 Remove the tray(s)

4. Locate the cover lock near one of the hinges.

Figure 1-904 Locate the cover lock feature

596 Chapter 1 Removal and replacement ENWW


5. Use needle-nose pliers to pull the locking lever out until it stops.

Figure 1-905 Pull the locking lever out

6. Slide the lock shaft away from the hinge to release it.

Figure 1-906 Slide the lock shaft away from the hinge

ENWW Removal and replacement procedures 597


7. Verify that the lock shaft is released, and then repeat these steps to release and unlock the remaining
cover lock (see step 4).

CAUTION: Both cover locks must be released and unlocked to avoid damage to the lower front cover
when it is removed.

Figure 1-907 Verify that the lock shaft is released

8. Move the hinges to the door open position (callout 1), and then remove five screws (callout 2).

Figure 1-908 Remove five screws

1 1

598 Chapter 1 Removal and replacement ENWW


9. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-909 Remove the front lower cover

Step 5: Remove the right cartridge door hinge

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Disconnect one connector (callout 1), and then release the flat-flexible cable (FFC) from the chassis
(callout 2).

Figure 1-910 Disconnect one connector

ENWW Removal and replacement procedures 599


2. Remove one screw (callout 1), and then slide the hinge up (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-911 Remove the hinge

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

600 Chapter 1 Removal and replacement ENWW


Removal and replacement: Left cartridge door hinge
● Introduction

● Step 1: Remove the cartridge door

● Step 2: Remove the front tower cover

● Step 3: Remove the middle internal front cover

● Step 4: Remove the lower front cover

● Step 5: Remove the left cartridge door hinge

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the hinge (cartridge door left).

Click here to view a video of this procedure (755/765/774/779/780/785).

Click here to view a video of this procedure (785z+/E77650z+/E77660z+/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Left cartridge door hinge part number

A7W93-67074 Left cartridge door hinge

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Removal and replacement procedures 601


Post service test

Make sure that the cartridge door opens and closes correctly.

Step 1: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the cartridge door.

Figure 1-912 Open the cartridge door

2. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-913 Release the left side retainer

602 Chapter 1 Removal and replacement ENWW


3. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-914 Release the right side retainer

4. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-915 Remove the cartridge door

Step 2: Remove the front tower cover

1. Open the left door.

ENWW Removal and replacement procedures 603


Figure 1-916 Open the left door

2. Release two tabs (callout 1).

NOTE: Spread these tabs to release (do not pinch).

Figure 1-917 Release two tabs

604 Chapter 1 Removal and replacement ENWW


3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-918 Release the front tower cover

2
1

4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-919 Remove the cover

Step 3: Remove the middle internal front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. Open the upper front door, grasp the door hinges, and then push them straight in to release them.

ENWW Removal and replacement procedures 605


NOTE: The hinges are spring loaded.

Figure 1-920 Release the door hinges

b. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2) to remove the door.

Figure 1-921 Slide the hinges out of the brackets and remove the door

2
1

606 Chapter 1 Removal and replacement ENWW


2. Remove five screws (callout 1).

Figure 1-922 Remove five screws

3. Lift up the middle of the output bin up and pull out on the middle internal front cover to release one tab.

Figure 1-923 Release one tab

ENWW Removal and replacement procedures 607


4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up to release it
(callout 2).

CAUTION: The cover is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the cover.

Figure 1-924 Release the cover

1
2

5. Disconnect one FFC and release the ferrite from the holder (callout 1), and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-925 Remove the middle internal front cover

Step 4: Remove the lower front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Move the cartridge door hinges and connecting bar to the door closed position.

608 Chapter 1 Removal and replacement ENWW


2. Remove two screws (callout 1), and then remove the hinge connecting bar.

Figure 1-926 Remove the hinge connecting bar

3. Pull the tray(s) out until they stop, lift up, and then remove the tray(s).

NOTE: The A4 tandem Tray 2/3 configuration is shown below. However, removing the single A3 Tray 2 is
identical.

Figure 1-927 Remove the tray(s)

ENWW Removal and replacement procedures 609


4. Locate the cover lock near one of the hinges.

Figure 1-928 Locate the cover lock feature

5. Use needle-nose pliers to pull the locking lever out until it stops.

Figure 1-929 Pull the locking lever out

610 Chapter 1 Removal and replacement ENWW


6. Slide the lock shaft away from the hinge to release it.

Figure 1-930 Slide the lock shaft away from the hinge

7. Verify that the lock shaft is released, and then repeat these steps to release and unlock the remaining
cover lock (see step 4).

CAUTION: Both cover locks must be released and unlocked to avoid damage to the lower front cover
when it is removed.

Figure 1-931 Verify that the lock shaft is released

ENWW Removal and replacement procedures 611


8. Move the hinges to the door open position (callout 1), and then remove five screws (callout 2).

Figure 1-932 Remove five screws

1 1

9. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-933 Remove the front lower cover

Step 5: Remove the left cartridge door hinge

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Remove one screw (callout 1).

612 Chapter 1 Removal and replacement ENWW


Figure 1-934 Remove one screw

2. Slide the hinge up to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-935 Remove the hinge

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 613


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

614 Chapter 1 Removal and replacement ENWW


Removal and replacement: Feed motor encoder printed circuit assembly
● Introduction

● Step 1: Remove the cartridge door

● Step 2: Remove the front tower cover

● Step 3: Remove the middle internal front cover

● Step 4: Remove the lower front cover

● Step 5: Remove the feed motor encoder PCA

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the feed motor encoder printed circuit assembly
(PCA).

Click here to view a video of this procedure (755/765/774/779/780/785).

Click here to view a video of this procedure (785z+/E77650z+/E77660z+/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Feed motor encoder PCA part number

A7W93-67018 Feed motor encoder PCA

Required tools

● #10 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

ENWW Removal and replacement procedures 615


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the cartridge door.

Figure 1-936 Open the cartridge door

616 Chapter 1 Removal and replacement ENWW


2. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-937 Release the left side retainer

3. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-938 Release the right side retainer

ENWW Removal and replacement procedures 617


4. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-939 Remove the cartridge door

Step 2: Remove the front tower cover

1. Open the left door.

Figure 1-940 Open the left door

618 Chapter 1 Removal and replacement ENWW


2. Release two tabs (callout 1).

NOTE: Spread these tabs to release (do not pinch).

Figure 1-941 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-942 Release the front tower cover

2
1

ENWW Removal and replacement procedures 619


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-943 Remove the cover

Step 3: Remove the middle internal front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. Open the upper front door, grasp the door hinges, and then push them straight in to release them.

NOTE: The hinges are spring loaded.

Figure 1-944 Release the door hinges

620 Chapter 1 Removal and replacement ENWW


b. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2) to remove the door.

Figure 1-945 Slide the hinges out of the brackets and remove the door

2
1

2. Remove five screws (callout 1).

Figure 1-946 Remove five screws

ENWW Removal and replacement procedures 621


3. Lift up the middle of the output bin up and pull out on the middle internal front cover to release one tab.

Figure 1-947 Release one tab

4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up to release it
(callout 2).

CAUTION: The cover is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the cover.

Figure 1-948 Release the cover

1
2

622 Chapter 1 Removal and replacement ENWW


5. Disconnect one FFC and release the ferrite from the holder (callout 1), and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-949 Remove the middle internal front cover

Step 4: Remove the lower front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Move the cartridge door hinges and connecting bar to the door closed position.

2. Remove two screws (callout 1), and then remove the hinge connecting bar.

Figure 1-950 Remove the hinge connecting bar

ENWW Removal and replacement procedures 623


3. Pull the tray(s) out until they stop, lift up, and then remove the tray(s).

NOTE: The A4 tandem Tray 2/3 configuration is shown below. However, removing the single A3 Tray 2 is
identical.

Figure 1-951 Remove the tray(s)

4. Locate the cover lock near one of the hinges.

Figure 1-952 Locate the cover lock feature

624 Chapter 1 Removal and replacement ENWW


5. Use needle-nose pliers to pull the locking lever out until it stops.

Figure 1-953 Pull the locking lever out

6. Slide the lock shaft away from the hinge to release it.

Figure 1-954 Slide the lock shaft away from the hinge

ENWW Removal and replacement procedures 625


7. Verify that the lock shaft is released, and then repeat these steps to release and unlock the remaining
cover lock (see step 4).

CAUTION: Both cover locks must be released and unlocked to avoid damage to the lower front cover
when it is removed.

Figure 1-955 Verify that the lock shaft is released

8. Move the hinges to the door open position (callout 1), and then remove five screws (callout 2).

Figure 1-956 Remove five screws

1 1

626 Chapter 1 Removal and replacement ENWW


9. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-957 Remove the front lower cover

Step 5: Remove the feed motor encoder PCA

1. Locate the feed motor encoder PCA.

Figure 1-958 Locate the feed motor encoder PCA

ENWW Removal and replacement procedures 627


2. Disconnect three flat-flexible cables (FFCs) (callout 1), and one connector (callout 2).

Figure 1-959 Disconnect three FFCs and one connector

3. Remove one screw (callout 1).

Figure 1-960 Remove one screw

628 Chapter 1 Removal and replacement ENWW


4. Release the lower right tab.

Figure 1-961 Release one tab

5. Release the upper right tab.

Figure 1-962 Release one tab

ENWW Removal and replacement procedures 629


6. Rotate the top of the PCA away from the printer, and then lift it up to remove it.

CAUTION: Do not damage the encoder wheel when removing or installing the PCA.

IMPORTANT: When the PCA is reinstalled, make sure that the feed encoder wheel is positioned in the
encoder sensor on the PCA. The sensor body (at the bottom of the PCA) straddles the encoder wheel when
the PCA is correctly installed.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-963 Remove the PCA

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

630 Chapter 1 Removal and replacement ENWW


NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 631


Removal and replacement: Feed motor assembly
● Introduction

● Step 1: Remove the cartridge door

● Step 2: Remove the front tower cover

● Step 3: Remove the middle internal front cover

● Step 4: Remove the lower front cover

● Step 5: Remove the feed motor assembly

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the feed motor.

Click here to view a video of this procedure (755/765/774/779/780/785).

Click here to view a video of this procedure (785z+/E77650z+/E77660z+/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Feed motor part number

A7W93-67071 Feed motor

NOTE: Includes belt and tensioner assembly.

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

632 Chapter 1 Removal and replacement ENWW


Post service test

No post service test is available for this assembly.

Step 1: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the cartridge door.

Figure 1-964 Open the cartridge door

2. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-965 Release the left side retainer

ENWW Removal and replacement procedures 633


3. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-966 Release the right side retainer

4. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-967 Remove the cartridge door

Step 2: Remove the front tower cover

1. Open the left door.

634 Chapter 1 Removal and replacement ENWW


Figure 1-968 Open the left door

2. Release two tabs (callout 1).

NOTE: Spread these tabs to release (do not pinch).

Figure 1-969 Release two tabs

ENWW Removal and replacement procedures 635


3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-970 Release the front tower cover

2
1

4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-971 Remove the cover

Step 3: Remove the middle internal front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. Open the upper front door, grasp the door hinges, and then push them straight in to release them.

636 Chapter 1 Removal and replacement ENWW


NOTE: The hinges are spring loaded.

Figure 1-972 Release the door hinges

b. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2) to remove the door.

Figure 1-973 Slide the hinges out of the brackets and remove the door

2
1

ENWW Removal and replacement procedures 637


2. Remove five screws (callout 1).

Figure 1-974 Remove five screws

3. Lift up the middle of the output bin up and pull out on the middle internal front cover to release one tab.

Figure 1-975 Release one tab

638 Chapter 1 Removal and replacement ENWW


4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up to release it
(callout 2).

CAUTION: The cover is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the cover.

Figure 1-976 Release the cover

1
2

5. Disconnect one FFC and release the ferrite from the holder (callout 1), and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-977 Remove the middle internal front cover

Step 4: Remove the lower front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Move the cartridge door hinges and connecting bar to the door closed position.

ENWW Removal and replacement procedures 639


2. Remove two screws (callout 1), and then remove the hinge connecting bar.

Figure 1-978 Remove the hinge connecting bar

3. Pull the tray(s) out until they stop, lift up, and then remove the tray(s).

NOTE: The A4 tandem Tray 2/3 configuration is shown below. However, removing the single A3 Tray 2 is
identical.

Figure 1-979 Remove the tray(s)

640 Chapter 1 Removal and replacement ENWW


4. Locate the cover lock near one of the hinges.

Figure 1-980 Locate the cover lock feature

5. Use needle-nose pliers to pull the locking lever out until it stops.

Figure 1-981 Pull the locking lever out

ENWW Removal and replacement procedures 641


6. Slide the lock shaft away from the hinge to release it.

Figure 1-982 Slide the lock shaft away from the hinge

7. Verify that the lock shaft is released, and then repeat these steps to release and unlock the remaining
cover lock (see step 4).

CAUTION: Both cover locks must be released and unlocked to avoid damage to the lower front cover
when it is removed.

Figure 1-983 Verify that the lock shaft is released

642 Chapter 1 Removal and replacement ENWW


8. Move the hinges to the door open position (callout 1), and then remove five screws (callout 2).

Figure 1-984 Remove five screws

1 1

9. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-985 Remove the front lower cover

Step 5: Remove the feed motor assembly

1. Locate the feed motor assembly.

ENWW Removal and replacement procedures 643


Figure 1-986 Locate the feed motor assembly

2. Push up on the belt tension assembly (callout 1), and then release the drive belt from the gear (callout 2).

Figure 1-987 Release the drive belt

1
2

644 Chapter 1 Removal and replacement ENWW


3. Disconnect one connector (callout 1), and then release the wire harness from the guide (callout 2).

Figure 1-988 Disconnect one connector

4. Remove three screws (callout 1).

Figure 1-989 Remove three screws

ENWW Removal and replacement procedures 645


5. Reach up inside the tray cavity, and then remove the motor cover.

NOTE: Release the wire harness from the cover to remove it.

Figure 1-990 Remove the cover

6. Remove two screws (callout 1).

Figure 1-991 Remove two screws

646 Chapter 1 Removal and replacement ENWW


7. Pass the wire harness through the opening in the chassis (callout 1), and then push the motor (callout 1)
into the tray cavity to release it.

NOTE: The motor casing is press fitted into the hole in the chassis. It might take considerable force to
release the motor.

Figure 1-992 Release the motor

8. Remove the feed motor assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-993 Remove the motor

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 647


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

648 Chapter 1 Removal and replacement ENWW


Removal and replacement: Deskew front drive assembly
● Introduction

● Step 1: Remove the cartridge door

● Step 2: Remove the front tower cover

● Step 3: Remove the middle internal front cover

● Step 4: Remove the lower front cover

● Step 5: Remove the deskew front drive assembly

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the deskew front drive assembly.

Click here to view a video of this procedure (755/765/774/779/780/785).

Click here to view a video of this procedure (785z+/E77650z+/E77660z+/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Deskew front drive assembly part number

A7W93-67050 Deskew front drive assembly

Required tools

● #10 TORX driver with a magnetized tip

● #8 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

ENWW Removal and replacement procedures 649


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the cartridge door.

Figure 1-994 Open the cartridge door

650 Chapter 1 Removal and replacement ENWW


2. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-995 Release the left side retainer

3. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-996 Release the right side retainer

ENWW Removal and replacement procedures 651


4. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-997 Remove the cartridge door

Step 2: Remove the front tower cover

1. Open the left door.

Figure 1-998 Open the left door

652 Chapter 1 Removal and replacement ENWW


2. Release two tabs (callout 1).

NOTE: Spread these tabs to release (do not pinch).

Figure 1-999 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-1000 Release the front tower cover

2
1

ENWW Removal and replacement procedures 653


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1001 Remove the cover

Step 3: Remove the middle internal front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. Open the upper front door, grasp the door hinges, and then push them straight in to release them.

NOTE: The hinges are spring loaded.

Figure 1-1002 Release the door hinges

654 Chapter 1 Removal and replacement ENWW


b. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2) to remove the door.

Figure 1-1003 Slide the hinges out of the brackets and remove the door

2
1

2. Remove five screws (callout 1).

Figure 1-1004 Remove five screws

ENWW Removal and replacement procedures 655


3. Lift up the middle of the output bin up and pull out on the middle internal front cover to release one tab.

Figure 1-1005 Release one tab

4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up to release it
(callout 2).

CAUTION: The cover is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the cover.

Figure 1-1006 Release the cover

1
2

656 Chapter 1 Removal and replacement ENWW


5. Disconnect one FFC and release the ferrite from the holder (callout 1), and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1007 Remove the middle internal front cover

Step 4: Remove the lower front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Move the cartridge door hinges and connecting bar to the door closed position.

2. Remove two screws (callout 1), and then remove the hinge connecting bar.

Figure 1-1008 Remove the hinge connecting bar

ENWW Removal and replacement procedures 657


3. Pull the tray(s) out until they stop, lift up, and then remove the tray(s).

NOTE: The A4 tandem Tray 2/3 configuration is shown below. However, removing the single A3 Tray 2 is
identical.

Figure 1-1009 Remove the tray(s)

4. Locate the cover lock near one of the hinges.

Figure 1-1010 Locate the cover lock feature

658 Chapter 1 Removal and replacement ENWW


5. Use needle-nose pliers to pull the locking lever out until it stops.

Figure 1-1011 Pull the locking lever out

6. Slide the lock shaft away from the hinge to release it.

Figure 1-1012 Slide the lock shaft away from the hinge

ENWW Removal and replacement procedures 659


7. Verify that the lock shaft is released, and then repeat these steps to release and unlock the remaining
cover lock (see step 4).

CAUTION: Both cover locks must be released and unlocked to avoid damage to the lower front cover
when it is removed.

Figure 1-1013 Verify that the lock shaft is released

8. Move the hinges to the door open position (callout 1), and then remove five screws (callout 2).

Figure 1-1014 Remove five screws

1 1

660 Chapter 1 Removal and replacement ENWW


9. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1015 Remove the front lower cover

Step 5: Remove the deskew front drive assembly

1. Locate the deskew front drive assembly.

Figure 1-1016 Locate the deskew front drive assembly

ENWW Removal and replacement procedures 661


2. Disconnect one flat-flexible cable (FFC) (callout 1), and then release the ferrite from the holder and the FFC
from the guides (callout 2).

Figure 1-1017 Disconnect one FFC

1 2

3. Remove three screws (callout 1).

Figure 1-1018 Remove three screws

662 Chapter 1 Removal and replacement ENWW


4. Reach up inside the tray cavity, and then remove the motor cover.

NOTE: Release the FFC from the cover to remove it.

Figure 1-1019 Remove the cover

5. Remove two screws (callout 1).

NOTE: These two screws require a #8 TORX driver.

Figure 1-1020 Remove two screws

ENWW Removal and replacement procedures 663


6. Pass the wire harness through the opening in the chassis (callout 1), and then push the motor (callout 2)
into the tray cavity to release it.

NOTE: Slightly tilt the body of the motor down to release the drive belt while pushing in on the motor.

Figure 1-1021 Release the motor

2
1

7. Remove the deskew front drive assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1022 Remove the motor

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

664 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 665


Removal and replacement: Deskew front drive gear assembly
● Introduction

● Step 1: Remove the cartridge door

● Step 2: Remove the front tower cover

● Step 3: Remove the middle internal front cover

● Step 4: Remove the lower front cover

● Step 5: Remove the deskew front drive gear assembly

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the deskew front drive gear assembly.

Click here to view a video of this procedure (755/765/774/779/780/785).

Click here to view a video of this procedure (785z+/E77650z+/E77660z+/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Deskew front drive gear assembly part number

A7W93-67095 Deskew front drive gear assembly

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

666 Chapter 1 Removal and replacement ENWW


Post service test

No post service test is available for this assembly.

Step 1: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the cartridge door.

Figure 1-1023 Open the cartridge door

2. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-1024 Release the left side retainer

ENWW Removal and replacement procedures 667


3. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-1025 Release the right side retainer

4. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1026 Remove the cartridge door

Step 2: Remove the front tower cover

1. Open the left door.

668 Chapter 1 Removal and replacement ENWW


Figure 1-1027 Open the left door

2. Release two tabs (callout 1).

NOTE: Spread these tabs to release (do not pinch).

Figure 1-1028 Release two tabs

ENWW Removal and replacement procedures 669


3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-1029 Release the front tower cover

2
1

4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1030 Remove the cover

Step 3: Remove the middle internal front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. Open the upper front door, grasp the door hinges, and then push them straight in to release them.

670 Chapter 1 Removal and replacement ENWW


NOTE: The hinges are spring loaded.

Figure 1-1031 Release the door hinges

b. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2) to remove the door.

Figure 1-1032 Slide the hinges out of the brackets and remove the door

2
1

ENWW Removal and replacement procedures 671


2. Remove five screws (callout 1).

Figure 1-1033 Remove five screws

3. Lift up the middle of the output bin up and pull out on the middle internal front cover to release one tab.

Figure 1-1034 Release one tab

672 Chapter 1 Removal and replacement ENWW


4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up to release it
(callout 2).

CAUTION: The cover is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the cover.

Figure 1-1035 Release the cover

1
2

5. Disconnect one FFC and release the ferrite from the holder (callout 1), and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1036 Remove the middle internal front cover

Step 4: Remove the lower front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Move the cartridge door hinges and connecting bar to the door closed position.

ENWW Removal and replacement procedures 673


2. Remove two screws (callout 1), and then remove the hinge connecting bar.

Figure 1-1037 Remove the hinge connecting bar

3. Pull the tray(s) out until they stop, lift up, and then remove the tray(s).

NOTE: The A4 tandem Tray 2/3 configuration is shown below. However, removing the single A3 Tray 2 is
identical.

Figure 1-1038 Remove the tray(s)

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4. Locate the cover lock near one of the hinges.

Figure 1-1039 Locate the cover lock feature

5. Use needle-nose pliers to pull the locking lever out until it stops.

Figure 1-1040 Pull the locking lever out

ENWW Removal and replacement procedures 675


6. Slide the lock shaft away from the hinge to release it.

Figure 1-1041 Slide the lock shaft away from the hinge

7. Verify that the lock shaft is released, and then repeat these steps to release and unlock the remaining
cover lock (see step 4).

CAUTION: Both cover locks must be released and unlocked to avoid damage to the lower front cover
when it is removed.

Figure 1-1042 Verify that the lock shaft is released

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8. Move the hinges to the door open position (callout 1), and then remove five screws (callout 2).

Figure 1-1043 Remove five screws

1 1

9. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1044 Remove the front lower cover

Step 5: Remove the deskew front drive gear assembly

1. Locate the deskew front drive gear assembly.

ENWW Removal and replacement procedures 677


Figure 1-1045 Locate the deskew front drive gear assembly

2. Remove one orange retention clip (callout 1).

Figure 1-1046 Remove one clip

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3. Remove the drive belt and gear together (callout 1).

NOTE: It might seem as though the gear and belt are under too much tension to remove together, but
they can be removed at the same time.

Figure 1-1047 Remove the belt and gear

4. Remove three screws (callout 1), and then remove the gear assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1048 Remove three screws and the gear assembly

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 679


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

680 Chapter 1 Removal and replacement ENWW


Removal and replacement: Feed shaft
● Introduction

● Step 1: Remove the service fluid container

● Step 2: Remove the cartridge door

● Step 3: Remove the front tower cover

● Step 4: Remove the middle internal front cover

● Step 5: Remove the lower front cover

● Step 6: Remove the feed shaft

● Step 7: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the feed shaft.

Click here to view a video of this procedure (755/765/774/779/780/785).

Click here to view a video of this procedure (785z+/E77650z+/E77660z+/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Feed shaft part number

A7W93-67035 Feed shaft

Required tools

● #10 TORX driver with a magnetized tip

● Optional: #20 TORX driver

NOTE: This driver is only needed if the printhead is not in the home position and the printhead manual
shaft (at the front of the print) is used to move the printhead to the home position.

ENWW Removal and replacement procedures 681


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the service fluid container

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the left door.

Figure 1-1049 Open the left door

682 Chapter 1 Removal and replacement ENWW


2. Grasp the green handle on the service fluid container, and then pull it straight out of the printer.

Figure 1-1050 Pull the service fluid container out

3. At the left side service fluid container mounting rail, rotate the blue latch to the open position.

Figure 1-1051 Open the blue latch

ENWW Removal and replacement procedures 683


4. Rotate the left rail mounting pin up and out of the rail (callout 1), slightly slide the service fluid container to
the left (callout 2) to release the right rail mounting pin, and then remove the service fluid container
(callout 3).

Figure 1-1052 Remove the service fluid container

1 3
2

Step 2: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the cartridge door.

Figure 1-1053 Open the cartridge door

684 Chapter 1 Removal and replacement ENWW


2. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-1054 Release the left side retainer

3. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-1055 Release the right side retainer

ENWW Removal and replacement procedures 685


4. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1056 Remove the cartridge door

Step 3: Remove the front tower cover

1. Open the left door.

Figure 1-1057 Open the left door

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2. Release two tabs (callout 1).

NOTE: Spread these tabs to release (do not pinch).

Figure 1-1058 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-1059 Release the front tower cover

2
1

ENWW Removal and replacement procedures 687


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1060 Remove the cover

Step 4: Remove the middle internal front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. Open the upper front door, grasp the door hinges, and then push them straight in to release them.

NOTE: The hinges are spring loaded.

Figure 1-1061 Release the door hinges

688 Chapter 1 Removal and replacement ENWW


b. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2) to remove the door.

Figure 1-1062 Slide the hinges out of the brackets and remove the door

2
1

2. Remove five screws (callout 1).

Figure 1-1063 Remove five screws

ENWW Removal and replacement procedures 689


3. Lift up the middle of the output bin up and pull out on the middle internal front cover to release one tab.

Figure 1-1064 Release one tab

4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up to release it
(callout 2).

CAUTION: The cover is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the cover.

Figure 1-1065 Release the cover

1
2

690 Chapter 1 Removal and replacement ENWW


5. Disconnect one FFC and release the ferrite from the holder (callout 1), and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1066 Remove the middle internal front cover

Step 5: Remove the lower front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Move the cartridge door hinges and connecting bar to the door closed position.

2. Remove two screws (callout 1), and then remove the hinge connecting bar.

Figure 1-1067 Remove the hinge connecting bar

ENWW Removal and replacement procedures 691


3. Pull the tray(s) out until they stop, lift up, and then remove the tray(s).

NOTE: The A4 tandem Tray 2/3 configuration is shown below. However, removing the single A3 Tray 2 is
identical.

Figure 1-1068 Remove the tray(s)

4. Locate the cover lock near one of the hinges.

Figure 1-1069 Locate the cover lock feature

692 Chapter 1 Removal and replacement ENWW


5. Use needle-nose pliers to pull the locking lever out until it stops.

Figure 1-1070 Pull the locking lever out

6. Slide the lock shaft away from the hinge to release it.

Figure 1-1071 Slide the lock shaft away from the hinge

ENWW Removal and replacement procedures 693


7. Verify that the lock shaft is released, and then repeat these steps to release and unlock the remaining
cover lock (see step 4).

CAUTION: Both cover locks must be released and unlocked to avoid damage to the lower front cover
when it is removed.

Figure 1-1072 Verify that the lock shaft is released

8. Move the hinges to the door open position (callout 1), and then remove five screws (callout 2).

Figure 1-1073 Remove five screws

1 1

694 Chapter 1 Removal and replacement ENWW


9. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1074 Remove the front lower cover

Step 6: Remove the feed shaft

1. Before proceeding, make sure that the printhead wiper is in the home position (callout 1; recessed all of the
way into the printer).

IMPORTANT: If the printhead wiper is not in the home position, do the following:

a. Remove the output bin.

b. Pull up on, and hold, the printhead bar to make sure that the printhead is fully raised (release the
spring loaded white drive gear located at the rear-left corner of the assembly).

c. From the right side of the printer push the printhead wiper into the printer until it stops or, at the front
of the printer use a #20 TORX driver to turn the manual printhead shaft counterclockwise to move the
printhead to the fully seated home position.

ENWW Removal and replacement procedures 695


Figure 1-1075 Printhead wiper in the home position

2. Optional step: From the right side of the printer, pull out the right duplexer to allow more room to work and
provide more light in the internal printer working area.

Figure 1-1076 Pull out the right duplexer (optional)

696 Chapter 1 Removal and replacement ENWW


3. At the front of the printer, remove two screws (callout 1), and then remove the encoder wheel protective
plate (callout 2).

Figure 1-1077 Remove the encoder wheel protective plate

4. Release three tabs (callout 1), remove one screw (callout 2), and then move the encoder printed circuit
assembly (PCA) (callout 3) out of the way.

CAUTION: Do not damage the encoder wheel when removing or installing the PCA.

Reinstallation tip: The sensor body—at the bottom of the PCA)—straddles the encoder wheel when the
PCA is correctly installed.

Figure 1-1078 Move the encoder PCA out of the way

1
3

5. To protect the feed shaft from being scratched during removal, do the following:

ENWW Removal and replacement procedures 697


a. Place a sheet of paper in the printer positioned up against the feed shaft.

b. Rotate the feed shaft by pulling on the drive belt between the feed motor and the encoder wheel to
draw the paper into and around the shaft.

c. When the paper covers the feed shaft, tape it along the seam to hold it in place (callout 1).

Figure 1-1079 Paper wrapped around the feed shaft

6. At the front of the printer, push up on the belt tension assembly (callout 1), and then release the drive belt
(callout 2) from the feed motor gear.

Figure 1-1080 Release the drive belt

698 Chapter 1 Removal and replacement ENWW


7. Slightly pull out on the white plastic bearing clip (callout 1), and then rotate the clip up (callout 2) to release
it.

Figure 1-1081 Release the bearing clip

8. Reach into the left side of the printer and support the feed shaft, and then slide the shaft out and away
from the printer.

Figure 1-1082 Slide the shaft out

ENWW Removal and replacement procedures 699


9. Continue to slide the shaft out and away from the printer to remove it.

Figure 1-1083 Remove the feed shaft

10. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Feed shaft

a. Slide the replacement feed shaft into the printer.

IMPORTANT: The replacement feed shaft comes with a protective sleeve installed which prevents it
from being scratched.

Do not remove the protective sleeve until after installing the feed shaft.

Reinstallation tip: Before installing the feed shaft, transfer the drive belt form the discarded shaft to
the replacement feed shaft.

Figure 1-1084 Slide the feed shaft into the printer

700 Chapter 1 Removal and replacement ENWW


b. Before proceeding, take note that the clip on the white plastic bearing surface must be correctly
aligned with the slotted hole in the printer chassis.

Figure 1-1085 Note the clip on the bearing surface

c. Support the feed shaft (callout 1) and maneuver the internal end of the shaft into the round white-
plastic mounting feature located on the chassis (callout 2).

IMPORTANT: Make sure that the clip on the bearing surface is aligned with the slotted hole in the
printer chassis (callout 3).

Figure 1-1086 Install the feed shaft

3
2

ENWW Removal and replacement procedures 701


d. Continue to slide the shaft into the printer until it is fully seated.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Figure 1-1087 Check the feed shaft installation

Step 7: Unpack the replacement assembly

IMPORTANT: The replacement feed shaft comes with a protective sleeve installed which prevents it from being
scratched.

Do not remove the protective sleeve until after installing the replacement feed shaft.

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

702 Chapter 1 Removal and replacement ENWW


NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 703


Removal and replacement: Tray 2 (A3) or Tray 2/3 (A4) pickup roller arm(s)
● Introduction

● Step 1: Remove the cartridge door

● Step 2: Remove the front tower cover

● Step 3: Remove the middle internal front cover

● Step 4: Remove the lower front cover

● Step 5: Remove the Tray 2 (A3) or Tray 2/3 (A4) pickup roller arm(s)

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the Tray 2 (A3) or Tray 2/3 (A4) pickup roller
arm(s).

Click here to view a video of this procedure (755/765/774/779/780/785).

Click here to view a video of this procedure (785z+/E77650z+/E77660z+/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

NOTE: The tandem Tray 2/3 (A4) printer configuration is shown in this procedure. However, the procedure is
correct for the Tray 2 (A3) printer configuration.

Use the steps for removing the Tray 3 (A4) pickup roller arm for a Tray 2 (A3) configuration.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Tray 2 (A3) or Tray 2/3 (A4) pickup roller arm(s) part number

A7W93-67079 Tray 2 (A3) or Tray 2/3 (A4) pickup roller arm(s)

Required tools

● #10 TORX driver with a magnetized tip

704 Chapter 1 Removal and replacement ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job to the printer, and use the tray where the pickup roller arm was replaced as the source tray.

Step 1: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the cartridge door.

Figure 1-1088 Open the cartridge door

ENWW Removal and replacement procedures 705


2. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-1089 Release the left side retainer

3. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-1090 Release the right side retainer

706 Chapter 1 Removal and replacement ENWW


4. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1091 Remove the cartridge door

Step 2: Remove the front tower cover

1. Open the left door.

Figure 1-1092 Open the left door

ENWW Removal and replacement procedures 707


2. Release two tabs (callout 1).

NOTE: Spread these tabs to release (do not pinch).

Figure 1-1093 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-1094 Release the front tower cover

2
1

708 Chapter 1 Removal and replacement ENWW


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1095 Remove the cover

Step 3: Remove the middle internal front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. Open the upper front door, grasp the door hinges, and then push them straight in to release them.

NOTE: The hinges are spring loaded.

Figure 1-1096 Release the door hinges

ENWW Removal and replacement procedures 709


b. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2) to remove the door.

Figure 1-1097 Slide the hinges out of the brackets and remove the door

2
1

2. Remove five screws (callout 1).

Figure 1-1098 Remove five screws

710 Chapter 1 Removal and replacement ENWW


3. Lift up the middle of the output bin up and pull out on the middle internal front cover to release one tab.

Figure 1-1099 Release one tab

4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up to release it
(callout 2).

CAUTION: The cover is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the cover.

Figure 1-1100 Release the cover

1
2

ENWW Removal and replacement procedures 711


5. Disconnect one FFC and release the ferrite from the holder (callout 1), and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1101 Remove the middle internal front cover

Step 4: Remove the lower front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Move the cartridge door hinges and connecting bar to the door closed position.

2. Remove two screws (callout 1), and then remove the hinge connecting bar.

Figure 1-1102 Remove the hinge connecting bar

712 Chapter 1 Removal and replacement ENWW


3. Pull the tray(s) out until they stop, lift up, and then remove the tray(s).

NOTE: The A4 tandem Tray 2/3 configuration is shown below. However, removing the single A3 Tray 2 is
identical.

Figure 1-1103 Remove the tray(s)

4. Locate the cover lock near one of the hinges.

Figure 1-1104 Locate the cover lock feature

ENWW Removal and replacement procedures 713


5. Use needle-nose pliers to pull the locking lever out until it stops.

Figure 1-1105 Pull the locking lever out

6. Slide the lock shaft away from the hinge to release it.

Figure 1-1106 Slide the lock shaft away from the hinge

714 Chapter 1 Removal and replacement ENWW


7. Verify that the lock shaft is released, and then repeat these steps to release and unlock the remaining
cover lock (see step 4).

CAUTION: Both cover locks must be released and unlocked to avoid damage to the lower front cover
when it is removed.

Figure 1-1107 Verify that the lock shaft is released

8. Move the hinges to the door open position (callout 1), and then remove five screws (callout 2).

Figure 1-1108 Remove five screws

1 1

ENWW Removal and replacement procedures 715


9. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1109 Remove the front lower cover

Step 5: Remove the Tray 2 (A3) or Tray 2/3 (A4) pickup roller arm(s)

NOTE: The tandem Tray 2/3 (A4) printer configuration is shown in this procedure. However, the procedure is
correct for a single Tray 2 (A3) printer configuration.

Use the steps in this procedure for removing the Tray 3 (A4) pickup roller arm for a Tray 2 (A3) printer
configuration.

1. Slightly pull out on the retention clip to release it, and then rotate it down. Remove the retention clip.

NOTE:

● The right most clip is present in Tray 2 (A3) and Tray 3 (A4) printer configurations.

● The left most clip is only present in tandem Tray 2/3 (A4) printer configurations.

716 Chapter 1 Removal and replacement ENWW


Figure 1-1110 Release the retention clip

2. Pull the pickup arm shaft out towards the front of the printer to release the opposite end of the shaft.

Figure 1-1111 Pull the shaft out

ENWW Removal and replacement procedures 717


3. Slide the assembly at an angle back into the tray cavity until the front end of the shaft can drop below the
chassis.

Figure 1-1112 Slide the shaft in

4. Remove the pickup roller arm.

NOTE: For the tandem Tray 2/3 (A4) printer configuration, repeat steps 2 and 3 for the A4 Tray 2.

Figure 1-1113 Remove the pickup roller arm

5. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Tray 2 (A3) or Tray 2/3 (A4) pickup roller arm(s)

a. Install the assembly shaft into the keyed opening in the tray pick clutch (callout 1). Make sure that the
white slotted arm (callout 2) on the pickup roller arm installs over the tab on the lift assembly
(callout 3).

718 Chapter 1 Removal and replacement ENWW


Reinstallation tip: You might have to rotate the shaft to align it with the keyed opening drive
assembly.

Figure 1-1114 Install the pickup roller arm

1
2

b. The shaft is correctly installed in the keyed opening in the tray pick clutch when it protrudes about 6
mm (.23 in) through the hole in the chassis.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Figure 1-1115 Correct shaft install

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 719


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

720 Chapter 1 Removal and replacement ENWW


Removal and replacement: Tray 2 (A3) or Tray 3 (A4) separation assembly
● Introduction

● Step 1: Remove the right side vertical path guide

● Step 2: Remove the rear cover

● Step 3: Remove the cartridge door

● Step 4: Remove the front tower cover

● Step 5: Remove the middle internal front cover

● Step 6: Remove the lower front cover

● Step 7: Remove the Tray 2 (A3) or Tray 2/3 (A4) pickup roller arm(s)

● Step 8: Remove the Tray 2 (A4) or Tray 3 (A3) separation assembly

● Step 9: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the Tray 2 (A3) or Tray 3 (A4) separation
assembly.

Click here to view a video of this procedure (755/765/774/779/780/785).

Click here to view a video of this procedure (785z+/E77650z+/E77660z+/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Tray 2 (A3) or Tray 3 (A4) separation assembly part number

A7W93-67031 Tray 2 (A3) or Tray 3 (A4) separation assembly

Required tools

● #10 TORX driver with a magnetized tip

● #10 TORX thin shaft driver with a magnetized tip

● Optional: Needle-nose pliers

ENWW Removal and replacement procedures 721


TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

● Optional: Flashlight

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job to the printer, and use the tray where the separation assembly was replaced as the source tray.

Step 1: Remove the right side vertical path guide


A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the right door.

Figure 1-1116 Open the right door

722 Chapter 1 Removal and replacement ENWW


2. Remove one screw (callout 1).

Figure 1-1117 Remove one screw

3. Release one tab (callout 1), and then rotate the bottom of the right side vertical path guide up and away
from the printer to release it.

Reinstallation tip: Slightly flex the bottom left corner of the right side vertical path guide (callout 1) to
engage one tab.

Figure 1-1118 Release the right side vertical path guide

ENWW Removal and replacement procedures 723


4. Remove the right side vertical path guide

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1119 Remove the right side vertical path guide

Step 2: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1120 Remove four screws

724 Chapter 1 Removal and replacement ENWW


2. Open the right- and left-side rear access covers.

Figure 1-1121 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1122 Release the latches

ENWW Removal and replacement procedures 725


4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1123 Remove the rear cover

Step 3: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the cartridge door.

Figure 1-1124 Open the cartridge door

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2. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-1125 Release the left side retainer

3. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-1126 Release the right side retainer

ENWW Removal and replacement procedures 727


4. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1127 Remove the cartridge door

Step 4: Remove the front tower cover

1. Open the left door.

Figure 1-1128 Open the left door

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2. Release two tabs (callout 1).

NOTE: Spread these tabs to release (do not pinch).

Figure 1-1129 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-1130 Release the front tower cover

2
1

ENWW Removal and replacement procedures 729


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1131 Remove the cover

Step 5: Remove the middle internal front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. Open the upper front door, grasp the door hinges, and then push them straight in to release them.

NOTE: The hinges are spring loaded.

Figure 1-1132 Release the door hinges

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b. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2) to remove the door.

Figure 1-1133 Slide the hinges out of the brackets and remove the door

2
1

2. Remove five screws (callout 1).

Figure 1-1134 Remove five screws

ENWW Removal and replacement procedures 731


3. Lift up the middle of the output bin up and pull out on the middle internal front cover to release one tab.

Figure 1-1135 Release one tab

4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up to release it
(callout 2).

CAUTION: The cover is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the cover.

Figure 1-1136 Release the cover

1
2

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5. Disconnect one FFC and release the ferrite from the holder (callout 1), and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1137 Remove the middle internal front cover

Step 6: Remove the lower front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Move the cartridge door hinges and connecting bar to the door closed position.

2. Remove two screws (callout 1), and then remove the hinge connecting bar.

Figure 1-1138 Remove the hinge connecting bar

ENWW Removal and replacement procedures 733


3. Pull the tray(s) out until they stop, lift up, and then remove the tray(s).

NOTE: The A4 tandem Tray 2/3 configuration is shown below. However, removing the single A3 Tray 2 is
identical.

Figure 1-1139 Remove the tray(s)

4. Locate the cover lock near one of the hinges.

Figure 1-1140 Locate the cover lock feature

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5. Use needle-nose pliers to pull the locking lever out until it stops.

Figure 1-1141 Pull the locking lever out

6. Slide the lock shaft away from the hinge to release it.

Figure 1-1142 Slide the lock shaft away from the hinge

ENWW Removal and replacement procedures 735


7. Verify that the lock shaft is released, and then repeat these steps to release and unlock the remaining
cover lock (see step 4).

CAUTION: Both cover locks must be released and unlocked to avoid damage to the lower front cover
when it is removed.

Figure 1-1143 Verify that the lock shaft is released

8. Move the hinges to the door open position (callout 1), and then remove five screws (callout 2).

Figure 1-1144 Remove five screws

1 1

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9. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1145 Remove the front lower cover

Step 7: Remove the Tray 2 (A3) or Tray 2/3 (A4) pickup roller arm(s)

NOTE: The tandem Tray 2/3 (A4) printer configuration is shown in this procedure. However, the procedure is
correct for a single Tray 2 (A3) printer configuration.

Use the steps in this procedure for removing the Tray 3 (A4) pickup roller arm for a Tray 2 (A3) printer
configuration.

1. Slightly pull out on the retention clip to release it, and then rotate it down. Remove the retention clip.

NOTE:

● The right most clip is present in Tray 2 (A3) and Tray 3 (A4) printer configurations.

● The left most clip is only present in tandem Tray 2/3 (A4) printer configurations.

ENWW Removal and replacement procedures 737


Figure 1-1146 Release the retention clip

2. Pull the pickup arm shaft out towards the front of the printer to release the opposite end of the shaft.

Figure 1-1147 Pull the shaft out

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3. Slide the assembly at an angle back into the tray cavity until the front end of the shaft can drop below the
chassis.

Figure 1-1148 Slide the shaft in

4. Remove the pickup roller arm.

NOTE: For the tandem Tray 2/3 (A4) printer configuration, repeat steps 2 and 3 for the A4 Tray 2.

Figure 1-1149 Remove the pickup roller arm

5. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Tray 2 (A3) or Tray 2/3 (A4) pickup roller arm(s)

a. Install the assembly shaft into the keyed opening in the tray pick clutch (callout 1). Make sure that the
white slotted arm (callout 2) on the pickup roller arm installs over the tab on the lift assembly
(callout 3).

ENWW Removal and replacement procedures 739


Reinstallation tip: You might have to rotate the shaft to align it with the keyed opening drive
assembly.

Figure 1-1150 Install the pickup roller arm

1
2

b. The shaft is correctly installed in the keyed opening in the tray pick clutch when it protrudes about 6
mm (.23 in) through the hole in the chassis.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Figure 1-1151 Correct shaft install

Step 8: Remove the Tray 2 (A4) or Tray 3 (A3) separation assembly

NOTE: A printer MFP model is shown in this procedure. However, the instructions are correct for all printer
models.

1. At the rear of the printer, locate the rear side of the separation assembly.

740 Chapter 1 Removal and replacement ENWW


Figure 1-1152 Locate the rear side of the separation assembly

2. Disconnect one flat-flexible cable (FFC) and one connector (callout 1), and then release the ferrite from the
holder (callout 2).

Figure 1-1153 Disconnect one FFC and one connector

ENWW Removal and replacement procedures 741


3. Disconnect two small FFCs (callout 1).

TIP: Needle-nose pliers make it easier to disconnect small FFCs.

Figure 1-1154 Disconnect two small FFCs

4. At the front of the printer, remove three screws (callout 1).

Figure 1-1155 Remove three screws

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5. Reach up into the tray cavity, remove the motor cover, and then move it out of the way.

CAUTION: The motor cover is still attached to the printer by a FFC and wire harness that pass through the
cover. Do not attempt to completely remove the cover.

Figure 1-1156 Move the motor cover out of the way

6. Remove two screws (callout 1).

Figure 1-1157 Remove two screws

ENWW Removal and replacement procedures 743


7. Support the Tray 2 (A3) or Tray 3 (A4) separation assembly, and then push the left end (the end nearest
the front of the printer) into the tray cavity.

Figure 1-1158 Release the separation assembly

8. Remove the separation assembly.

Figure 1-1159 Remove the separation assembly

9. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Tray 2 (A3) or Tray 3 (A4) separation assembly

a. If a replacement assembly is installed, install the black plastic mounting bracket from the discarded
assembly on the replacement assembly, and then install two screws (callout 1).

744 Chapter 1 Removal and replacement ENWW


Figure 1-1160 Remove the assembly mounting bracket

b. Take note of the mounting tabs on the separation assembly.

Figure 1-1161 Mounting tabs on the separation assembly

ENWW Removal and replacement procedures 745


c. Take note of the mounting slots in the chassis.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Figure 1-1162 Mounting slots in the chassis

Special installation instructions: Tray 2 (A3) or Tray 2/3 (A4) pickup roller arm(s)

a. Install the assembly shaft into the keyed opening in the tray pick clutch (callout 1). Make sure that the
white slotted arm (callout 2) on the pickup roller arm installs over the tab on the lift assembly
(callout 3).

Reinstallation tip: You might have to rotate the shaft to align it with the keyed opening drive
assembly.

Figure 1-1163 Install the pickup roller arm

1
2

746 Chapter 1 Removal and replacement ENWW


b. The shaft is correctly installed in the keyed opening in the tray pick clutch when it protrudes about 6
mm (.23 in) through the hole in the chassis.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Figure 1-1164 Correct shaft install

Step 9: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 747


Removal and replacement: Tray 2 (A3) or Tray 3 (A4) lift assembly
● Introduction

● Step 1: Remove the Tray 2 (A3) or Tray 3 (A4) lift assembly

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the Tray 2 (A3) or Tray 3 (A4) lift assembly.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Tray 2 (A3) or Tray 3 (A4) lift assembly part number

A7W93-67022 Tray 2 (A3) or Tray 3 (A4) lift assembly

Required tools

● #10 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

748 Chapter 1 Removal and replacement ENWW


Step 1: Remove the Tray 2 (A3) or Tray 3 (A4) lift assembly

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Table top models only: Before proceeding, it might be easier to access and remove the assembly if a ream
of paper is used to prop up the side of the printer. For example, the Tray 2 side of a tandem Tray 2/3 (A4)
printer configuration is shown below.

CAUTION: When propping up the side of a printer, always use a sealed ream of paper (not a stack of loose
paper) to make sure that the printer will not shift or fall during removal or installation of the part.

Figure 1-1165 Prop up the side of the printer

2. At the front of the printer remove the tray, disconnect one FFC (callout 1), and then remove two screws
(callout 2).

Pull the lift assembly off of the printer chassis to remove it.

Figure 1-1166 Remove the lift assembly

ENWW Removal and replacement procedures 749


3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Tray 2 (A3) or Tray 3 (A4) lift assembly

▲ When installing the assembly, make sure that the tab on the assembly is in the arm on the pickup
roller arm shaft.

Make sure that the lift assembly is flat against the printer chassis before installing the mounting
screws. There is a tab on the back side of the assembly that must be inserted in a hole in the chassis.
Push the assembly firmly against the chassis to seat this tab.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Figure 1-1167 Check the tab on the lift assembly

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

750 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 751


Removal and replacement: Duplex exit REDI sensor
● Introduction

● Step 1: Remove the tray

● Step 2: Remove the duplex exit REDI sensor

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the duplex exit reflective edge detection
interrupter (REDI) sensor.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Duplex exit REDI sensor part number

A7W93-67076 REDI sensor

Required tools

● No special tools are required to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

752 Chapter 1 Removal and replacement ENWW


Step 1: Remove the tray

NOTE: The tandem Tray 2/3 (A4) printer configuration is shown in this procedure. However, the procedure is
correct for a single Tray 2 (A3) printer configuration and for all optional 1X550-sheet input feeders.

▲ Pull the tray out of the printer until it stops, slightly lift the front of the tray up, and then pull it out of the
printer to remove it.

Figure 1-1168 Remove the tray or trays

Step 2: Remove the duplex exit REDI sensor

1. Look up in the tray cavity, and then locate the duplex exit REDI sensor and holder.

Figure 1-1169 Locate the duplex exit REDI sensor and holder

ENWW Removal and replacement procedures 753


2. Squeeze the tabs on the holder, and then pull down on the sensor holder to release it.

CAUTION: The sensor is still attached to the printer by a flat-flexible cable(FFC). Do not attempt to
completely remove the sensor.

Figure 1-1170 Release the sensor holder

3. Disconnect one FFC, and then remove the REDI sensor (callout 1) from the holder (callout 2).

Reinstallation tip: Reverse the removal steps to install the assemblies.

Figure 1-1171 Remove the REDI sensor

1
2

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

754 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 755


Removal and replacement: Internal parts and assemblies (left access)
● Removal and replacement: Module left paper path

● Removal and replacement: Exit guide lower

● Removal and replacement: Left door strap

● Removal and replacement: Output bin REDI sensor

● Removal and replacement: Duplex diverter motor

● Removal and replacement: Duplex jam 1 sensor

● Removal and replacement: Tray 1 separation assembly

● Removal and replacement: Tray 1 out-of-paper sensor

756 Chapter 1 Removal and replacement ENWW


Removal and replacement: Module left paper path

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the heated pressure roller (HPR)

● Step 2: Remove the module left paper path

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the module left paper path (floor standing
finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Module left paper path part number

J7Z09-67032 Module left paper path

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

ENWW Removal and replacement procedures 757


Step 1: Remove the heated pressure roller (HPR)

1. Open the left door.

Figure 1-1172 Open the left door

2. Grasp the green handle, and then rotate the upper paper path assembly down and out of the printer.

Figure 1-1173 Rotate the upper paper path assembly down

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3. Use two hands to grasp the green HPR handle, and then pull the HPR straight out of the printer to remove
it.

WARNING! The HPR might be hot. HP recommends waiting at least five minutes after turning the printer
power off before removing the HPR.

Figure 1-1174 Remove the HPR

Step 2: Remove the module left paper path

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove one screw, and then slide the cover toward the inside of the printer to remove it.

NOTE: This screw is longer than others used in the printer. Make sure to use this screw when reinstalling
the cover.

Figure 1-1175 Remove the cover

ENWW Removal and replacement procedures 759


2. Disconnect one flat-flexible cable (FFC; callout 1), and then release the retainer (callout 2).

Figure 1-1176 Disconnect one FFC

1
2

3. Remove one screw (callout 1) to release the retainer strap.

Reinstallation tip: Align the sheet-metal portion of the strap with the edge of the chassis (callout 2) when
it is reinstalled.

Figure 1-1177 Remove one screw

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4. Remove one screw (top screw; callout 1), and then lift up the front-hinge pin retainer (callout 2) to remove
it.

Figure 1-1178 Remove the front-hinge pin retainer

5. Lift up the rear-hinge pin retainer to remove it.

TIP: Us a #10 Torx driver to lift up and remove the retainer.

Figure 1-1179 Remove the rear-hinge pin retainer

ENWW Removal and replacement procedures 761


6. With the assembly held flat, lift the front-hinge pin out of the retainer, and then rotate it out and away from
the printer.

Figure 1-1180 Release the front-hinge pin

7. Slide the assembly toward the front of the printer to remove it.

NOTE: The spring on the rear hinge pin is not captive. Do not lose the spring when removing the
assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1181 Remove the module left paper path

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8. Optional step: If the spring (on the rear hinge pin) is dislodged, use the following figure to correctly install it.

Figure 1-1182 Correctly install the spring

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 763


Removal and replacement: Exit guide lower

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the heated pressure roller (HPR)

● Step 2: Remove the exit guide lower

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the exit guide lower (floor standing finisher
printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ There are no before performing service items for this assembly.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Exit guide lower part number

J7Z09-67009 Exit guide lower

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the heated pressure roller (HPR)

1. Open the left door.

764 Chapter 1 Removal and replacement ENWW


Figure 1-1183 Open the left door

2. Grasp the green handle, and then rotate the upper paper path assembly down and out of the printer.

Figure 1-1184 Rotate the upper paper path assembly down

ENWW Removal and replacement procedures 765


3. Use two hands to grasp the green HPR handle, and then pull the HPR straight out of the printer to remove
it.

WARNING! The HPR might be hot. HP recommends waiting at least five minutes after turning the printer
power off before removing the HPR.

Figure 1-1185 Remove the HPR

Step 2: Remove the exit guide lower

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove five screws.

Figure 1-1186 Remove five screws

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2. Before proceeding, take note of the keyed slots and screws along the top of the assembly.

Figure 1-1187 Note of the keyed slots and screws

3. Pull the guide forward, and then lift it up to disengage the screws and keyed slots. Remove the guide.

Figure 1-1188 Remove the exit guide lower

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Exit guide lower

▲ When installing the guide, make sure that the rail on the lower right end of the guide (callout 1)
engages with the slot in the air duct (callout 2).

ENWW Removal and replacement procedures 767


Figure 1-1189 Install the exit guide lower

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

768 Chapter 1 Removal and replacement ENWW


Removal and replacement: Left door strap
● Introduction

● Step 1: Remove the left door strap

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the left door strap.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Left door strap part number

A7W93-67058 Strap, left door

Required tools

● No special tools are required to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the left door strap

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the left door.

ENWW Removal and replacement procedures 769


Figure 1-1190 Open the left door

2. Locate the retention strap at the bottom of the door. Flex the back side of the strap down and over the pin
on the door to release it.

Figure 1-1191 Release the door retention strap

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3. Remove two screws (callout 1), and then remove the left door strap.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1192 Remove two screws and the left door strap

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 771


Removal and replacement: Output bin REDI sensor
● Introduction

● Step 1: Remove the output bin reflective edge detection interrupter (REDI) sensor

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the output bin reflective edge detection
interrupter (REDI) sensor.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Output bin REDI sensor part number

A7W93-67076 Output bin REDI sensor

Required tools

● #10 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

NOTE: Needle-nose pliers make removing and installing flat-flexible cables (FFCs) easier.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

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Step 1: Remove the output bin reflective edge detection interrupter (REDI) sensor

1. Open the left door.

Figure 1-1193 Open the left door

2. Locate the output bin REDI and holder (callout 1).

Figure 1-1194 Locate the output bin REDI

ENWW Removal and replacement procedures 773


3. Pull the sensor and holder straight out of the printer to release it, and then disconnect one flat-flexible
cable (FFC) (callout 1).

NOTE: The holder might need to be flexed from side to side to release it from the printer.

Figure 1-1195 Release the sensor and holder

4. Remove one screw (callout 1), and then separate the sensor (callout 2) from the holder (callout 3) to
remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1196 Remove the sensor

3 1

5. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Output bin REDI sensor

▲ At the printer control panel, do the following:

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i. Scroll to and select the Support Tools button.

ii. Touch the Service button to display the Sign In screen.

iii. Make sure that Service Access Code displays in the Access Type area.

iv. Type in the following service access personal identification number (PIN) for the printer:

● 09078017 (MFP)

09076517 (SFP)

v. Select Sign In to enter the Service menu.

NOTE: The printer must restart to enter the Service menu. This can take up to 2 minutes.

vi. Open the following menus:

● Advanced Service

● Cleaning/Calibration

vii. Select the Calibrate Paper Path Sensors item, and then select the Start button.

NOTE: The calibration process uses paper. Load unused letter- or A4-size paper in Tray 2.

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 775


Removal and replacement: Duplex diverter motor
● Introduction

● Step 1: Remove the duplex diverter motor

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the duplex diverter motor.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Duplex diverter motor part number

A7W93-67056 Duplex diverter motor

Required tools

● #10 TORX short shaft driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

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Step 1: Remove the duplex diverter motor

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the left door.

Figure 1-1197 Open the left door

2. Remove two screws (callout 1).

Figure 1-1198 Remove two screws

ENWW Removal and replacement procedures 777


3. Remove the upper motor cover (callout 1).

Figure 1-1199 Remove the upper cover

4. Rotate the top of the lower motor cover away from the door to release it (callout 1), and then pull it straight
off of the door to remove it (callout 2).

NOTE: Removing the lower cover is not necessary to remove the duplex diverter motor. However, the
cover is not captive and might fall of during motor removal.

Figure 1-1200 Remove the lower cover

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5. Locate the retention strap at the bottom of the door. Flex the back side of the strap down and over the pin
on the door to release it.

Figure 1-1201 Release the door retention strap

6. Locate the duplex diverter motor.

Figure 1-1202 Locate the motor

ENWW Removal and replacement procedures 779


7. Remove one screw (callout 1) to release the motor (callout 2).

TIP: Use a #10 TORX driver with a short shaft to remove this screw.

Figure 1-1203 Remove one screw

8. Slide the motor to the right to separate it from the door.

CAUTION: The motor is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the motor.

Figure 1-1204 Separate the motor from the door

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9. Disconnect one FFC (callout 1), and then remove the motor.

Figure 1-1205 Disconnect the FFC and remove the motor

10. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Duplex diverter motor

a. Connect one FFC (callout 1).

Figure 1-1206 Connect the FFC

ENWW Removal and replacement procedures 781


b. Take note of the tabs (callout 1) on the motor mounting bracket, and the slots (callout 2) in the door
chassis. When the motor is correctly installed the tabs fit into the slots.

Figure 1-1207 Locate the mounting tabs and slots

c. When the motor is correctly installed the worm drive (callout 1) on the motor is behind and engaged
with the diverter cam (callout 2).

Figure 1-1208 Locate the motor worm gear and diverter cam

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d. Install the motor on the door chassis (the tabs on the mounting bracket fit into the slots in the
chassis, and the worm gear is behind and engaged with the diverter cam).

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Reinstallation tip: Rotate the diverter plate up and down to make installing the motor easier.

Figure 1-1209 Install the motor

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 783


Removal and replacement: Duplex jam 1 sensor
● Introduction

● Step 1: Remove the duplex jam 1 sensor

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the duplex jam1 sensor.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Duplex jam1 sensor part number

A7W93-67076 Duplex jam1 sensor

Required tools

● No special tools are required to remove or install this assembly.

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

784 Chapter 1 Removal and replacement ENWW


Step 1: Remove the duplex jam 1 sensor

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

NOTE: The jam duplex 2/3 sensors are mounted in a similar plastic mounting bracket. Jam sensors 1/2 are
located under the service fluid container, and the jam 3 sensor is located up inside the Tray 3 cavity.

1. Open the left door.

Figure 1-1210 Open the left door

2. Locate the sensor/holder, push in on both sides of the holder to release it, and then pull the sensor/holder
straight down to separate it from the printer.

CAUTION: The sensor/holder is still attached to the printer by a flat-flexible cable (FFC) Do not attempt to
completely remove the sensor/holder

Figure 1-1211 Remove the sensor/holder

1 1
2

ENWW Removal and replacement procedures 785


3. Remove the sensor (callout 1) from the holder (callout 2).

Figure 1-1212 Remove the sensor from the holder

4. Disconnect one FFC (callout 1).

Figure 1-1213 Disconnect one FFC

1
2

5. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Duplex jam1 sensor (1 of 2)

a. When the FFC (callout 1) is correctly connected, it must be orientated toward the bottom of the
sensor (callout 2). This orientation different than other FFC installations.

786 Chapter 1 Removal and replacement ENWW


Figure 1-1214 Connect one FFC

1
2

b. Take note of the outside edges of the holder (callout 1) and the tabs (callout 2) in the printer. The
holder snaps into the tabs when it is correctly installed.

Figure 1-1215 Sensor holder and tabs

ENWW Removal and replacement procedures 787


c. Remove the tray and reach into the tray cavity. Use your finger to support the sensor/holder, and
then push up on the sensor/holder until it snaps into place.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Figure 1-1216 Install the sensor/holder

Special installation instructions: Duplex jam1 sensor (2 of 2)

▲ At the printer control panel, do the following:

i. Scroll to and select the Support Tools button.

ii. Touch the Service button to display the Sign In screen.

iii. Make sure that Service Access Code displays in the Access Type area.

iv. Type in the following service access personal identification number (PIN) for the printer:

● 09078017 (MFP)

09076517 (SFP)

v. Select Sign In to enter the Service menu.

NOTE: The printer must restart to enter the Service menu. This can take up to 2 minutes.

vi. Open the following menus:

● Advanced Service

● Cleaning/Calibration

vii. Select the Calibrate Paper Path Sensors item, and then select the Start button.

NOTE: The calibration process uses paper. Load unused letter- or A4-size paper in Tray 2.

788 Chapter 1 Removal and replacement ENWW


Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 789


Removal and replacement: Tray 1 separation assembly
● Introduction

● Step 1: Remove the Tray 1 separation assembly

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the Tray 1 separation assembly.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Tray 1 separation assembly part number

A7W93-67098 Tray 1 separation assembly

Required tools

● #10 TORX driver with a magnetized tip

● #10 TORX short thin shaft driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

790 Chapter 1 Removal and replacement ENWW


Step 1: Remove the Tray 1 separation assembly

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the left door.

Figure 1-1217 Open the left door

2. Remove two screws (callout 1).

Figure 1-1218 Remove two screws

ENWW Removal and replacement procedures 791


3. Remove the upper motor cover (callout 1).

Figure 1-1219 Remove the upper cover

4. Rotate the top of the lower motor cover away from the door to release it (callout 1), and then pull it straight
off of the door to remove it (callout 2).

Figure 1-1220 Remove the lower cover

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5. Disconnect three flat-flexible cables (FFCs) (callout 1), and then release the ferrite (callout 2) from the
holder.

Figure 1-1221 Disconnect three FFCs

6. Remove two screws (callout 1)

TIP: Use a short thin shaft #10 TORX driver to remove these screws.

Figure 1-1222 Remove two screws

ENWW Removal and replacement procedures 793


7. Remove one screw (callout 1).

Figure 1-1223 Remove one screw

8. Simultaneously slide the assembly to the right and rotate the top of the assembly away from the door to
release it.

Figure 1-1224 Release the assembly from the door

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9. Separate the assembly from the door.

CAUTION: The Tray 1 separation assembly is still attached to the printer by a FFC. Do not attempt to
completely remove the assembly

Figure 1-1225 Separate the assembly from the door

10. Disconnect one FFC (callout 1), and then remove the assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1226 Disconnect one FFC and remove the Tray 1 separation assembly

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 795


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

796 Chapter 1 Removal and replacement ENWW


Removal and replacement: Tray 1 out-of-paper sensor
● Introduction

● Step 1: Remove the Tray 1 separation assembly

● Step 2: Remove the Tray 1 out-of-paper sensor

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the Tray 1 out-of-paper sensor.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Tray 1 out-of-paper sensor part number

A7W93-67076 Tray 1 out-of-paper sensor

Required tools

● #10 TORX driver with a magnetized tip

● #10 TORX thin shaft driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Removal and replacement procedures 797


Post service test

No post service test is available for this assembly.

Step 1: Remove the Tray 1 separation assembly

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the left door.

Figure 1-1227 Open the left door

2. Remove two screws (callout 1).

Figure 1-1228 Remove two screws

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3. Remove the upper motor cover (callout 1).

Figure 1-1229 Remove the upper cover

4. Rotate the top of the lower motor cover away from the door to release it (callout 1), and then pull it straight
off of the door to remove it (callout 2).

Figure 1-1230 Remove the lower cover

ENWW Removal and replacement procedures 799


5. Disconnect three flat-flexible cables (FFCs) (callout 1), and then release the ferrite (callout 2) from the
holder.

Figure 1-1231 Disconnect three FFCs

6. Remove two screws (callout 1)

TIP: Use a short thin shaft #10 TORX driver to remove these screws.

Figure 1-1232 Remove two screws

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7. Remove one screw (callout 1).

Figure 1-1233 Remove one screw

8. Simultaneously slide the assembly to the right and rotate the top of the assembly away from the door to
release it.

Figure 1-1234 Release the assembly from the door

ENWW Removal and replacement procedures 801


9. Separate the assembly from the door.

CAUTION: The Tray 1 separation assembly is still attached to the printer by a FFC. Do not attempt to
completely remove the assembly

Figure 1-1235 Separate the assembly from the door

10. Disconnect one FFC (callout 1), and then remove the assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1236 Disconnect one FFC and remove the Tray 1 separation assembly

Step 2: Remove the Tray 1 out-of-paper sensor

1. Disconnect one flat-flexible cable (FFC) (callout 1), and then release the FFC (callout 2) from the guide (stop
at the ferrite).

802 Chapter 1 Removal and replacement ENWW


Figure 1-1237 Disconnect one FFC

1 2

2. Depress the retention tab (callout 1), and then slide the ferrite to the left to release it.

CAUTION: The retention tab is fragile. Do not damage this tab when the ferrite is released.

Figure 1-1238 Release the ferrite

ENWW Removal and replacement procedures 803


3. Slide the ferrite off of the FFC to remove it.

NOTE: Set the ferrite aside to use during installation.

Figure 1-1239 Remove the ferrite

4. Thread the FFC through the opening in the Tray 1 separation assembly.

Figure 1-1240 Thread the FFC through the opening

804 Chapter 1 Removal and replacement ENWW


5. Release the locking arm (callout 1), push up on the sensor body (callout 2), and then slide the sensor and
bracket to the left (callout 3) to remove them.

TIP: It might be easier to release the locking arm by using needle nose pliers.

It might be easier to release the mounting bracket if you loosen the screw.

Figure 1-1241 Remove the sensor and bracket

1
3

6. Remove one screw (callout 1), and then remove the sensor from the bracket (callout 2).

NOTE: If the FFC is not being replaced, disconnect it now for use when installing the replacement sensor.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1242 Remove the sensor

ENWW Removal and replacement procedures 805


Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Removal and replacement: Internal parts and assemblies (right access)
● Removal and replacement: Right door temperature/humidity sensors and REDI sensors

● Removal and replacement: Right side vertical path guide

● Removal and replacement: Right duplexer

ENWW Removal and replacement procedures 807


Removal and replacement: Right door temperature/humidity sensors and REDI sensors
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the right door

● Step 3: Remove the right door, temperature and humidity sensors, and REDI sensors

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the right door open, temperature and humidity,
and reflective edge detection interrupter (REDI) sensors.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Right door open, temperature and humidity, and REDI sensors part numbers

A7W93-67070 Right door open and temperature/humidity sensor

A7W93-67076 REDI sensors

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

808 Chapter 1 Removal and replacement ENWW


Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1243 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-1244 Open the rear access covers

ENWW Removal and replacement procedures 809


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1245 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1246 Remove the rear cover

Step 2: Remove the right door

NOTE: Removing the right door is optional. It might be easier to remove the temperature/humidity sensor with
the right door removed.

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the right door.

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Figure 1-1247 Open the right door

2. Release the bottom edge of the right tower cover (callout 1), and then pull straight out on the cover
(callout 2) to remove it.

NOTE: It might take considerable force to remove this cover.

Figure 1-1248 Remove the right tower cover

ENWW Removal and replacement procedures 811


3. Remove four screws (callout 1), and then remove the right door strap.

Figure 1-1249 Remove right door strap

4. Remove one screw (callout 1).

NOTE: This is the gold screw on the top sheet-metal hinge.

Figure 1-1250 Remove one screw

812 Chapter 1 Removal and replacement ENWW


5. At the rear of the printer, disconnect two flat-flexible cables (FFCs) (callout 1), and then release the ferrite
(callout 2) from the holder.

Figure 1-1251 Disconnect two FFCs and release the ferrite

6. Release the FFCs from the guide.

Figure 1-1252 Release the FFCs

ENWW Removal and replacement procedures 813


7. Slightly flex the corner of the right door cover (callout 1), and then lift the door straight up to remove it
(callout 2) from the hinges.

Figure 1-1253 Remove the right door

8. Optional step: If a replacement right door is installed, remove the retention strap (callout 1).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1254 Remove the retention strap

Step 3: Remove the right door, temperature and humidity sensors, and REDI sensors

1. Remove six screws (callout 1).

NOTE: These are the six remaining screws on the right door.

814 Chapter 1 Removal and replacement ENWW


Figure 1-1255 Remove six screws

2. Push up on the inner door assembly to release it.

NOTE: It might be easier to release the inner door assembly if the door latch is kept in the door released
(open) position.

Figure 1-1256 Release the right inner door assembly

ENWW Removal and replacement procedures 815


3. Separate the right inner door assembly from the right door.

Figure 1-1257 Remove the right inner door assembly

4. Remove the right door open and temperature/humidity sensor: Turn the right inner door over, disconnect
one connector (callout 1), and then remove one screw (callout 2).

Figure 1-1258 Remove the right door open and temperature/humidity sensor

816 Chapter 1 Removal and replacement ENWW


5. Remove the right door upper REDI sensor: Turn the right inner door over, disconnect one connector
(callout 1), and then remove one screw (callout 2).

Figure 1-1259 Remove the right door upper REDI sensor

6. Remove the right door lower REDI sensor: Turn the right inner door over, disconnect one connector
(callout 1), and then remove one screw (callout 2).

Reinstallation tip: Reverse the removal steps to install the assemblies.

Figure 1-1260 Remove the right door lower REDI sensor

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 817


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Removal and replacement: Right side vertical path guide
● Introduction

● Step 1: Remove the right side vertical path guide

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the vertical side path guide.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Right side vertical path guide part number

A7W93-67062 Right side vertical path guide

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the right side vertical path guide

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the right door.

ENWW Removal and replacement procedures 819


Figure 1-1261 Open the right door

2. Remove one screw (callout 1).

Figure 1-1262 Remove one screw

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3. Release one tab (callout 1), and then rotate the bottom of the right side vertical path guide up and away
from the printer to release it.

Reinstallation tip: Slightly flex the bottom left corner of the right side vertical path guide (callout 1) to
engage one tab.

Figure 1-1263 Release the right side vertical path guide

4. Remove the right side vertical path guide

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1264 Remove the right side vertical path guide

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 821


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

822 Chapter 1 Removal and replacement ENWW


Removal and replacement: Right duplexer
● Introduction

● Step 1: Remove the right duplexer

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the right duplexer.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Right duplexer part number

A7W93-67032 Right duplexer

Required tools

● No special tools are required to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print a duplex print job to verify that the printer is properly functioning.

Step 1: Remove the right duplexer

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the right door.

ENWW Removal and replacement procedures 823


Figure 1-1265 Open the right door

2. Grasp the right- and left-side green handles, and pull the right duplex assembly straight out of the printer
until it stops.

Figure 1-1266 Pull the right duplex assembly out of the printer

824 Chapter 1 Removal and replacement ENWW


3. Rotate the assembly down and out of the way.

Figure 1-1267 Move the assembly out of the way

4. Pull out on the two black retention clips on the right duplexer right- and left-side mounting rails to remove
them.

Figure 1-1268 Remove the retention clips

ENWW Removal and replacement procedures 825


5. Slightly slide the left-side right duplexer mounting arm into the printer, and then rotate it down and out of
the left rail.

Figure 1-1269 Release the left-side boss

6. Slightly slide the right-side right duplexer mounting arm into the printer, and then rotate it down and out of
the right rail to remove the assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1270 Release the right-side boss

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

826 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 827


Removal and replacement: Internal parts and assemblies (rear access)
● Removal and replacement: Conditioner main printed circuit assembly (PCA)

● Removal and replacement: Conditioner power supply and rear-left support bracket

● Removal and replacement: Formatter

● Removal and replacement: Fax PCA (785f/785zs/785z+)

● Removal and replacement: Formatter cage

● Removal and replacement: Scanner control board (SCB)

● Removal and replacement: Island of data

● Removal and replacement: Power supply

● Removal and replacement: Smart transducer monitoring system

● Removal and replacement: Through beam drop detect (TBODD) sensor printed circuit assembly

● Removal and replacement: Right rear lower PCA

● Removal and replacement: Tray 2 (A3) or Tray 3 (A4) width detect sensor

● Removal and replacement: Tray 2 (A3) or Tray 3 (A4) latch assembly

● Removal and replacement: Tray 2 (A3) or Tray 3 (A4) tray pick clutch

● Removal and replacement: Duplex entry drive assembly

● Removal and replacement: Printhead wiper motor

● Removal and replacement: Main printed circuit assembly (MPCA)

● Removal and replacement: Main printed circuit assembly support bracket

● Removal and replacement: Deskew rear drive assembly

● Removal and replacement: Duplex exit drive assembly

828 Chapter 1 Removal and replacement ENWW


Removal and replacement: Conditioner main printed circuit assembly (PCA)

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the conditioner rear cover

● Step 3: Remove the conditioner main PCA

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the conditioner main printed circuit assembly
(PCA) (floor standing finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Conditioner main PCA part number

J7Z09-67018 Conditioner main PCA

Required tools

● #10 TORX driver with a magnetic tip

● #10 TORX thin shaft driver with a magnetic tip

● #20 TORX driver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Removal and replacement procedures 829


Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1271 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-1272 Open the rear access covers

830 Chapter 1 Removal and replacement ENWW


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1273 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1274 Remove the rear cover

Step 2: Remove the conditioner rear cover

1. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

ENWW Removal and replacement procedures 831


Figure 1-1275 Remove one screw

2. Rotate the left edge of the cover away from the printer to release the two tabs (callout 1) and the center
alignment post (callout 2), and then slide the cover to the right to remove it (callout 3).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1276 Remove the conditioner rear cover

Step 3: Remove the conditioner main PCA

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Do the following:

832 Chapter 1 Removal and replacement ENWW


● Disconnect two connectors (callout 1), and then remove four screws (callout 2) and the AC line filter
and cover.

● Disconnect one inline connector (callout 3), and then release the wire harness from the retainers
(callout 4).

Figure 1-1277 Remove the AC line filter and cover

2
1

4 ~

2. Remove one screw (callout 1), release the wire harnesses from the retainers (callout 2), and then release
one tab (callout 3).

NOTE: This screw requires a thin shaft #10 TORX driver.

Figure 1-1278 Remove one screw

3
2

ENWW Removal and replacement procedures 833


3. Rotate the top of the cover away from the chassis (callout 1), and then lift it up and off (callout 2) of the
chassis to remove it.

Figure 1-1279 Remove the cover

4. Disconnect all of the connectors, remove five screws, and then remove the PCA.

NOTE: There are nine flat-flexible cables (FFCs) and 5 wire-harness connectors.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1280 Remove the conditioner main PCA

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

834 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable
gloves when handling rollers or pads or washing your hands or before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

ENWW Removal and replacement procedures 835


Removal and replacement: Conditioner power supply and rear-left support bracket

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the conditioner rear cover

● Step 3: Remove the conditioner power supply and rear-left support bracket

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the conditioner power supply and rear-left
support bracket (floor standing finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Conditioner power supply and rear-left support bracket part numbers

J7Z09-67021 Conditioner power supply

J7Z09-67025 Rear-left support bracket

Required tools

● #10 TORX driver with a magnetic tip

● #10 TORX thin shaft driver with a magnetic tip

● #20 TORX driver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

836 Chapter 1 Removal and replacement ENWW


Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1281 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-1282 Open the rear access covers

ENWW Removal and replacement procedures 837


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1283 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1284 Remove the rear cover

Step 2: Remove the conditioner rear cover

1. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

838 Chapter 1 Removal and replacement ENWW


Figure 1-1285 Remove one screw

2. Rotate the left edge of the cover away from the printer to release the two tabs (callout 1) and the center
alignment post (callout 2), and then slide the cover to the right to remove it (callout 3).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1286 Remove the conditioner rear cover

Step 3: Remove the conditioner power supply and rear-left support bracket

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove one screw (callout 1), and then release the wire harnesses from the retainers (callout 2).

NOTE: This screw requires a thin shaft #10 TORX driver.

ENWW Removal and replacement procedures 839


Figure 1-1287 Remove one screw

3
2

2. Rotate the top of the cover away from the chassis (callout 1), and then lift it up and off (callout 2) of the
chassis to remove it.

Figure 1-1288 Remove the cover

840 Chapter 1 Removal and replacement ENWW


3. Remove one screw (callout 1), lift up and rotate the bracket away from the chassis (callout 2) to remove it.

CAUTION: Do not damage the heat shield (callout 3) when removing the bracket.

TIP: This screw requires a #20 TORX driver.

Figure 1-1289 Remove the bracket

1
3

4. Disconnect one flat-flexible cable (FFC) and three connectors.

Figure 1-1290 Disconnect one FFC and three connectors

ENWW Removal and replacement procedures 841


5. Remove five screws.

Figure 1-1291 Remove five screws

6. Rotate the bottom of the assembly out and away from the chassis (callout 1), and then pull it down to
separate it (callout 2) from the printer.

CAUTION: The assembly is still attached to the printer by a wire harness on the back side. Do not attempt
to fully remove the assembly.

Figure 1-1292 Release the assembly

1
2

842 Chapter 1 Removal and replacement ENWW


7. Turn the assembly over, and then disconnect one connector.

Reinstallation tip: It might be easier to reinstall the assembly by first removing the heat shield.

Reverse the removal steps to install the assembly.

Figure 1-1293 Disconnect one connector and remove the conditioner power supply

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

ENWW Removal and replacement procedures 843


2. Unpack the replacement part from the packaging.

CAUTION: If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable
gloves when handling rollers or pads or washing your hands or before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

844 Chapter 1 Removal and replacement ENWW


Removal and replacement: Formatter
● Introduction

● Step 1: Remove the formatter cover

● Step 2: Remove the formatter cage cover

● Step 3: Remove the optional small outline dual in-line memory module (SODIMM)

● Step 4: Remove the hard disk drive (HDD models only)

● Step 5: Remove the fax PCA (fax models only)

● Step 6: Remove the Trusted platform module (TPM)

● Step 7: Remove the embedded MultiMedia Card (eMMC models only)

● Step 8: Remove the formatter

● Step 9: Unpack the replacement assembly

● Step 10: Install the formatter

● Step 11: Install the eMMC (eMMC models only)

● Step 12: Install the TPM

● Step 13: Install the fax PCA (fax models only)

● Step 14: Install the HDD (HDD models only)

● Step 15: Install the optional SODIMM

● Step 16: Install the formatter cage cover

● Step 17: Install the formatter cover

Introduction

This document provides the procedures to remove and replace the formatter.

Click here to view a video of this procedure (765/780/785).

Click here to view a video of this procedure (755/774/779/P7525/P77440/P77940-P77960 series).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

ENWW Removal and replacement procedures 845


Formatter part numbers

J7Z04-67910 Formatter with instruction guide (765/E751/P752; SFP)

J7Z04-67911 Formatter with instruction guide (765/E751/P752; SFP; India/China)

J7Z09-67042 Formatter with instruction guide (780/785/E776; MFP)

J7Z09-67043 Formatter with instruction guide (780/785/E776; MFP; India/China)

Y3Z60-67913 Formatter with instruction guide (P774/P779; MFP)

Y3Z60-67902 Formatter with instruction guide (P774/P779; MFP; India/China)

Required tools

● #10 TORX driver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Make sure that the printer initializes to a Ready state.

Print a configuration page to make sure that the printer is functioning correctly.

Step 1: Remove the formatter cover


1. Grasp the top of the formatter cover, and then rotate it away from the printer to release it.

Figure 1-1294 Release the formatter cover

846 Chapter 1 Removal and replacement ENWW


2. Lift the cover up to remove it.

Figure 1-1295 Remove the formatter cover

Step 2: Remove the formatter cage cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Loosen two thumb screws.

NOTE: These screws are captive and cannot be removed.

Figure 1-1296 Loosen two thumb screws

ENWW Removal and replacement procedures 847


2. Lift the cover up to remove it.

Figure 1-1297 Remove the formatter cage cover

Step 3: Remove the optional small outline dual in-line memory module (SODIMM)

NOTE: This step is for printers with an optional SODIMM installed. For all other printers, skip this step and go to
Step 4: Remove the hard disk drive (HDD models only) on page 849.

1. Locate the SODIMM on the formatter.

Figure 1-1298 Locate the SODIMM

848 Chapter 1 Removal and replacement ENWW


2. Release two locking arms (callout 1), allow the edge of the SODIMM to rotate away from the holder
(callout 2), and then remove the SODIMM.

Figure 1-1299 Remove the SODIMM

1
1

Step 4: Remove the hard disk drive (HDD models only)

NOTE: This step is for printers with an HDD installed. For all other printers, skip this step and go to Step 5:
Remove the fax PCA (fax models only) on page 850.

TIP: If an accelerator HDD is installed, disconnect the fan connector before removing it.

NOTE: A standard hard-disk drive (HDD) is shown in this procedure. However, the instructions are correct for all
HDDs.

1. Accelerator HDDs only: Disconnect one connector.

Figure 1-1300 Disconnect one connector

ENWW Removal and replacement procedures 849


2. Release the locking connector (callout 1), and then pinch the retainer (callout 2) to release it.

Figure 1-1301 Release the HDD

3. Rotate the connector end of the HDD out and away from the formatter (callout 1), and then slide it to the
left (callout 2) to remove it.

Figure 1-1302 Remove the HDD

1 2

Step 5: Remove the fax PCA (fax models only)

NOTE: This step is for printers with a fax PCA installed. For all other printers, skip this step and go to Step 6:
Remove the Trusted platform module (TPM) on page 851.

1. Locate the fax PCA on the formatter.

850 Chapter 1 Removal and replacement ENWW


Figure 1-1303 Locate the fax PCA

2. Rotate the connector end of the fax PCA away from the formatter (callout 1), and then slide it to the
left(callout 2) to remove it.

Figure 1-1304 Remove the fax PCA

Step 6: Remove the Trusted platform module (TPM)

CAUTION: ESD sensitive part.

NOTE: An MFP printer is shown in this procedure. However, the procedure is correct for SFP printers.

1. Locate the TPM on the formatter.

ENWW Removal and replacement procedures 851


Figure 1-1305 Locate the TPM

2. Pull the TPM straight off the formatter PCA to remove it.

Figure 1-1306 Remove the TPM

Step 7: Remove the embedded MultiMedia Card (eMMC models only)

NOTE: This step is for printers with an eMMC PCA. For all other printers, skip this step and go to Step 8: Remove
the formatter on page 854.

CAUTION: ESD sensitive part.

1. Do one of the following:

a. Locate the eMMC on the formatter.

852 Chapter 1 Removal and replacement ENWW


Figure 1-1307 Locate the eMMC (1 of 2)

b. Locate the eMMC on the formatter.

Figure 1-1308 Locate the eMMC (2 of 2)

2. Locate the eMMC on the formatter.

3. Do one of the following:

a. Pull the eMMC straight off the formatter PCA to remove it.

ENWW Removal and replacement procedures 853


Figure 1-1309 Remove the eMMC (1 of 2)

b. Pull the eMMC straight off the formatter PCA to remove it.

NOTE: The smart transducer monitoring system printed circuit assembly (PCA) (callout 1) does not
need to be removed to remove the eMMC PCA.

Figure 1-1310 Remove the eMMC (2 of 2)

Step 8: Remove the formatter

IMPORTANT: Do not simultaneously install a replacement trusted platform module (TPM), hard disk drive (HDD;
MFPs), eMMC (SFPs), and formatter PCA. Remove and install each part separately, making sure to turn the printer
power on between installations. Failure to do so results in an unusable printer.

1. For an MFP printer do the following:

● Disconnect all of the connectors on the formatter.

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Figure 1-1311 Disconnect connectors

● Remove five screws, and then remove the formatter.

Figure 1-1312 Remove the formatter

2. For a SFP printer do the following:

● Disconnect all of the connectors on the formatter.

ENWW Removal and replacement procedures 855


Figure 1-1313 Disconnect connectors

● Remove five screws, and then remove the formatter.

Figure 1-1314 Remove the formatter

Step 9: Unpack the replacement assembly

1. Dispose of the defective part.

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NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Step 10: Install the formatter

WARNING! For a replacement formatter, the TPM must be reinstalled before the printer power is turned on.
Failure to reinstall the TPM will cause the printer to be disabled.

IMPORTANT: Do not simultaneously install replacement a trusted platform module (TPM), hard disk drive (HDD)
and formatter PCA. Remove and install each part separately, making sure to turn the printer power on between
installations. Failure to do so results in an unusable printer.

1. For an MFP printer do the following:

● Position the formatter in the printer, and then install five screws.

ENWW Removal and replacement procedures 857


Figure 1-1315 Install the formatter

● Connect all of the connectors on the formatter.

NOTE: Make sure to transfer the smart transducer monitoring system PCA (if installed) from the
discarded failed formatter to the replacement formatter.

Figure 1-1316 Connect connectors

2. For a SFP printer do the following:

● Position the formatter in the printer, and then install five screws.

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Figure 1-1317 Install the formatter

● Connect all of the connectors on the formatter.

NOTE: Make sure to transfer the smart transducer monitoring system PCA (if installed) from the
discarded failed formatter to the replacement formatter.

Figure 1-1318 Connect connectors

Step 11: Install the eMMC (eMMC models only)

NOTE: This step is for printers with an eMMC PCA installed. For all other printers, skip this step and go to Step
12: Install the TPM on page 861.

1. Align the connector on the replacement eMMC (callout 1) with the connector on the formatter (callout 2).

NOTE: The eMMC can only be installed in one direction on the formatter.

ENWW Removal and replacement procedures 859


Figure 1-1319 Align the connectors (1 of 2)

Figure 1-1320 Align the connectors (2 of 2)

2. Do one of the following:

a. Push the eMMC onto the formatter to install it.

IMPORTANT: Press on the connector side of the eMMC to make sure it is fully seated in the formatter
connector.

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Figure 1-1321 Install the eMMC (1 of 2)

b. Push the eMMC onto the formatter to install it.

IMPORTANT: Press on the connector side of the eMMC to make sure it is fully seated in the formatter
connector.

NOTE: The smart transducer monitoring system printed circuit assembly (PCA) (callout 1) does not
need to be removed to install the eMMC PCA.

Figure 1-1322 Install the eMMC (2 of 2)

Step 12: Install the TPM

WARNING! For a replacement formatter, the TPM must be reinstalled before the printer power is turned on.
Failure to reinstall the TPM will cause the printer to be disabled.

ENWW Removal and replacement procedures 861


CAUTION: ESD sensitive part.

NOTE: An MFP printer is shown in this procedure. However, the procedure is correct for SFP printers.

1. Align the connector on the replacement TPM (callout 1) with the connector on the formatter (callout 2).

NOTE: The TPM can only be installed in one direction on the formatter.

Figure 1-1323 Align the connectors

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2. Push the TPM onto the formatter to install it.

IMPORTANT: If the TPM is not installed on the formatter (or is not fully seated), a 33.04.01 Missing TPM
message appears on the control-panel display when the printer power is turned on. The printer is unusable
until the TPM is installed.

NOTE: Press on the connector side of the TPM to ensure it is fully seated in the formatter connector.

Figure 1-1324 Install the TPM

Step 13: Install the fax PCA (fax models only)

NOTE: This step is for printers with a fax PCA installed. For all other printers, skip this step and go to Step 14:
Install the HDD (HDD models only) on page 864.

1. Before proceeding, take note of the location of the slot in the sheet metal where the fax telephone port
must be installed.

Figure 1-1325 Locate the slot in the sheet metal

ENWW Removal and replacement procedures 863


2. Position the telephone port on the right end of the fax PCA through the sheet metal in the formatter case
(callout 1). Rotate the connector end of the fax PCA toward the formatter (callout 2), and then install the
connector on the fax PCA into the connector on the formatter.

NOTE: The corner of the fax PCA must be installed in in the slot in the sheet metal (callout 3).

Figure 1-1326 Install the fax PCA

3
2

Step 14: Install the HDD (HDD models only)

NOTE: This step is for printers with a HDD installed. For all other printers, skip this step and go to Step 15:
Install the optional SODIMM on page 866.

NOTE: A standard hard-disk drive (HDD) is shown in this procedure. However, the instructions are correct for all
HDDs.

1. Before proceeding, take note of the location of the slot in the sheet metal where the HDD cradle mounting
tab must be installed.

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Figure 1-1327 Locate the slot in the sheet metal

2. Insert the HDD cradle mounting tab in the slot in the sheet-metal, slide the HDD to the right (callout 1) to
fully install the tab in the sheet metal, and then rotate the connector end (callout 2) of the HDD toward the
formatter.

Figure 1-1328 Install the HDD

ENWW Removal and replacement procedures 865


3. Make sure that the locking connector (callout 1) latches and that the standoff (callout 2) engages with the
slot in the formatter (it might be necessary to pinch the retainer to engage it with the slot).

Figure 1-1329 Check the HDD connector

4. Accelerator HDDs only: Connect one connector.

Figure 1-1330 Connect one connector

Step 15: Install the optional SODIMM

NOTE: This step is for printers with an optional SODIMM installed. For all other printers, skip this step and go to
Step 16: Install the formatter cage cover on page 867.

NOTE: An MFP printer is shown in this procedure. However, the procedure is correct for SFP printers.

1. Insert the SODIMM in the holder.

TIP: The SODIMM is keyed and can only be inserted in the holder one way.

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Figure 1-1331 Insert the SODIMM

2. Rotate the SODIMM toward the holder (callout 1), and then make sure that the two locking arms snap into
place (callout 2).

Figure 1-1332 Install the SODIMM

2
1

Step 16: Install the formatter cage cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Position the cover on the formatter cage.

ENWW Removal and replacement procedures 867


Figure 1-1333 Install the formatter cage cover

2. Tighten two thumb screws.

Figure 1-1334 Tighten two thumb screws

Step 17: Install the formatter cover

1. Position the cover up to remove it.

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Figure 1-1335 Install the formatter cover

2. Rotate the top of the formatter cover towards the printer to install it.

NOTE: The formatter cover snaps in place.

Figure 1-1336 Install the formatter cover

ENWW Removal and replacement procedures 869


Removal and replacement: Fax PCA (785f/785zs/785z+)
● Introduction

● Step 1: Remove the formatter cover

● Step 2: Remove the formatter cage cover

● Step 3: Remove the fax PCA

● Step 4: Unpack the replacement assembly

● Step 5: Install the fax PCA

● Step 6: Install the formatter cage cover

● Step 7: Install the formatter cover

Introduction

This document provides the procedures to remove and replace the fax PCA.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Fax PCA part number

B5L53-67901 Fax PCA with instruction guide

Required tools

● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

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Post service test

Make sure that the printer initializes to a Ready state.

Print a configuration page to make sure that the printer is functioning correctly.

Step 1: Remove the formatter cover

1. Grasp the top of the formatter cover, and then rotate it away from the printer to release it.

Figure 1-1337 Release the formatter cover

2. Lift the cover up to remove it.

Figure 1-1338 Remove the formatter cover

ENWW Removal and replacement procedures 871


Step 2: Remove the formatter cage cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Loosen two thumb screws.

NOTE: These screws are captive and cannot be removed.

Figure 1-1339 Loosen two thumb screws

2. Lift the cover up to remove it.

Figure 1-1340 Remove the formatter cage cover

Step 3: Remove the fax PCA

1. Locate the fax PCA on the formatter.

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Figure 1-1341 Locate the fax PCA

2. Rotate the connector end of the fax PCA away from the formatter (callout 1), and then slide it to the left
(callout 2) to remove it.

Figure 1-1342 Remove the fax PCA

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 873


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Step 5: Install the fax PCA

1. Before proceeding, take note of the location of the slot in the sheet-metal where the fax telephone port
must be installed.

Figure 1-1343 Locate the slot in the sheet metal

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2. Position the telephone port on the right end of the fax PCA through the sheet metal in the formatter case
(callout 1). Rotate the connector end of the fax PCA toward the formatter (callout 2), and then install the
connector on the fax PCA into the connector on the formatter.

NOTE: The corner of the fax PCA must be installed in in the slot in the sheet metal (callout 3).

Figure 1-1344 Install the fax PCA

1
3
2

Step 6: Install the formatter cage cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Position the cover on the formatter cage.

Figure 1-1345 Install the formatter cage cover

ENWW Removal and replacement procedures 875


2. Tighten two thumb screws.

Figure 1-1346 Tighten two thumb screws

Step 7: Install the formatter cover

1. Position the cover up to remove it.

Figure 1-1347 Install the formatter cover

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2. Rotate the top of the formatter cover towards the printer to install it.

NOTE: The formatter cover snaps in place.

Figure 1-1348 Install the formatter cover

ENWW Removal and replacement procedures 877


Removal and replacement: Formatter cage
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the formatter cage

Introduction

This document provides the procedures to remove and replace the formatter cage.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Formatter cage part number

J7Z09-67945 Formatter cage (includes faceplate labels for SFP and MFP printers)

Required tools

● #10 TORX driver with a magnetic tip

#20 TORX driver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Make sure that the printer initializes to a Ready state.

Print a configuration page to make sure that the printer is functioning correctly.

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Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1349 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-1350 Open the rear access covers

ENWW Removal and replacement procedures 879


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1351 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1352 Remove the rear cover

Step 2: Remove the formatter cage

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

NOTE: Some of the figures in the procedure show an MFP printer. However, the procedure is correct for SFP
printers.

1. Loosen two thumbscrews (callout 1). and then lift up on the formatter cage cover (callout 2) to remove it.

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NOTE: These screws are captive and cannot be removed.

Figure 1-1353 Remove the formatter cage cover

2. Do one of the following:

● For an MFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through
the openings in the formatter cage.

Figure 1-1354 Disconnect connectors

ENWW Removal and replacement procedures 881


● For a SFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through the
openings in the formatter cage.

Figure 1-1355 Disconnect connectors

3. Disconnect one connector (callout 1).

Reinstallation tip: Make sure to reconnect this connector when installing the formatter cage.

When correctly installed, the line on the FFC is parallel to the connector body.

Figure 1-1356 Disconnect one connector

4.

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5. Remove five screws.

Figure 1-1357 Remove five screws

6. Remove the formatter cage.

NOTE: Remove four screws, and then transfer the formatter PCA to the replacement cage.

MFP and SFP faceplate labels are included in the formatter cage kit.

Figure 1-1358 Remove the formatter cage

ENWW Removal and replacement procedures 883


Removal and replacement: Scanner control board (SCB)
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the inline finisher rear cover

● Step 3: Remove the SCB cover

● Step 4: Remove the SCB

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the scanner control board (SCB).

Click here to view a video of this procedure.

Click here to view a video of this procedure (774/779/P77440/P77940-P77960 series; inline finisher
configurations).

Click here to view a video of this procedure (774/779/P77440/P77940-P77960 series; no inline finisher
configurations).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Scanner control board (SCB) part numbers

J7Z09-67907 Scanner control board (SCB) Enterprise printers (780/785/E776)

J7Z09-67908 Scanner control board (SCB) Work Flow printers (785/E776)

Y3Z60-67905 Scanner control board (SCB) (P744/P779)

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Required tools

● #10 TORX driver with a magnetic tip

● #20 TORX driver with a magnetic tip

NOTE: This item only needed for printers with the inline finisher configuration.

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Use the document feeder and/or flatbed glass to make a copy.

Step 1: Remove the rear cover

NOTE: This step is only required for printers with the inline finisher configuration. For all other models, skip this
step and go to Step 3: Remove the SCB cover on page 889.

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1359 Remove four screws

ENWW Removal and replacement procedures 885


2. Open the right- and left-side rear access covers.

Figure 1-1360 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1361 Release the latches

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4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1362 Remove the rear cover

Step 2: Remove the inline finisher rear cover

NOTE: This step is only required for printers with the inline finisher configuration. For all other models, skip this
step and go to Step 3: Remove the SCB cover on page 889.

1. Open the staple cartridge door.

Figure 1-1363 Open the staple cartridge door

ENWW Removal and replacement procedures 887


2. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-1364 Remove one screw

3. Before proceeding, note the locations of the tabs on the cover.

Figure 1-1365 Locations of the tabs on the cover

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4. Rotate the left edge of the cover away from the printer to release it.

Figure 1-1366 Release the left edge of the cover

5. Continue to rotate the left edge of the cover away from the printer to release the middle inner tabs
(callout 1), and then slide the cover to the right to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1367 Remove the cover

Step 3: Remove the SCB cover

Some figures in this section might look different than your printer depending on printer configuration. However,
the procedure is correct for this assembly.

1. Remove two screws.

ENWW Removal and replacement procedures 889


Figure 1-1368 Remove two screws

2. Carefully flex the corners of the cover away from the printer.

NOTE: There are two tabs near the middle of the top edge of the cover that secure it to the printer.

Figure 1-1369 Release the cover

3. Release two tabs.

4. Remove the cover.

Step 4: Remove the SCB

1. Do one of the following:

a. 780/785/E776: Disconnect four connectors (callout 1), and then disconnect two flat-flexible cables
(FFCs) (callout 2).

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CAUTION: The FFC connectors (callout 2) are zero insertion force (ZIF) connectors. The clip on these
connectors is easily dislodged and lost.

NOTE: Non flow models only have two FFCs.

Figure 1-1370 Disconnect connectors and FFCs (1 of 2) (780/785/E776)

b. P774/P779: Disconnect three connectors (callout 1), and then disconnect five FFCs (callout 2).

NOTE: One connector is hidden behind a FFC.

Figure 1-1371 Disconnect connectors and FFCs (2 of 2) (P774/P779)

ENWW Removal and replacement procedures 891


2. 780/785/E776 only: Pull up on the ferrite to release it.

NOTE: The ferrite is not captive when the flat-flexible cable is disconnected.

TIP: Release a tab on the back side of the ferrite holder.

Figure 1-1372 Release one ferrite (780/785/E776 only)

3. 780/785/E776 only: Disconnect one FFC.

CAUTION: This connector is a zero insertion force (ZIF) connector. The clip on this connector is easily
dislodged and lost.

Slide the ferrite off of the FFC after disconnecting the FFC. The ferrite is not captive and can easily slip of
and be damaged.

Figure 1-1373 Disconnect one FFC (780/785/E776 only)

4. Do one of the following:

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a. 780/785/E776: Remove two screws.

Reinstallation tip: The left most screw also secures the document feeder ground wire to the
scanner chassis. Do not forget to reattach the ground wire when the SCB is installed.

Figure 1-1374 Remove two screws (1 of 2) (780/785/E776)

b. P774/P779: Remove two screws.

NOTE: There is a ground clip screw next to the left-most SCB mounting screw. Do not remove this
screw.

Figure 1-1375 Remove two screws (2 of 2) (P774/P779)

ENWW Removal and replacement procedures 893


5. 780/785/E776 only: Partially pull out the SCB, and then release one cable from the retainer.

Figure 1-1376 Release the cable (780/785/E776 only)

6. Remove the SCB.

NOTE: The figure in this step might look different than your printer depending on printer configuration.
However, the procedure is correct for this assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1377 Remove the SCB

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

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NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 895


Removal and replacement: Island of data
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the island of data

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the island of data

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Island of data part number

J7Z09-67946 Island of data

Required tools

● #10 TORX driver with magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job from the host computer, and then verify the printer is correctly functioning.

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Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1378 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-1379 Open the rear access covers

ENWW Removal and replacement procedures 897


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1380 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1381 Remove the rear cover

Step 2: Remove the island of data

CAUTION: ESD sensitive part.

NOTE: An MFP printer is shown in this procedure. However, the procedure is correct for SFP printers.

1. Locate the island of data.

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Figure 1-1382 Locate the island of data

2. Disconnect one FFC (callout 1), remove one screw (callout 2), and then remove the island of data
(callout 3).

Reinstallation tip: When correctly installed, the line on the FFC is parallel to the connector body.

Reverse the removal steps to install the assembly.

Figure 1-1383 Remove the island of data

1
2

Step 3: Unpack the replacement assembly

CAUTION: This assembly is electrostatic discharge sensitive (ESD).

1. Dispose of the defective part.

ENWW Removal and replacement procedures 899


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Removal and replacement: Power supply
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the power supply

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the power supply.

Click here to view a video of this procedure (755/765/774/779/780/785).

Click here to view a video of this procedure (785z+/E77650z+/E77660z+/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Power supply part number

J7Z09-67940 Power supply (110/220V)

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

ENWW Removal and replacement procedures 901


Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1384 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-1385 Open the rear access covers

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3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1386 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1387 Remove the rear cover

Step 2: Remove the power supply

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Loosen two thumb screws, and then lift the formatter cage cover up to remove it.

NOTE: These screws are captive and cannot be removed.

ENWW Removal and replacement procedures 903


Figure 1-1388 Remove the cage cover

2. Disconnect two connectors (callout 1), and then release the wire harness from the guide (callout 2).

Figure 1-1389 Disconnect two connectors

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3. Remove one screw (callout 1), release three pins (callout 2), and then move the guide out of the way
(callout 3).

Figure 1-1390 Move the guide

4. Remove two screws.

Figure 1-1391 Remove two screws

ENWW Removal and replacement procedures 905


5. Lift the power supply up to release it, and then remove it from the printer.

Figure 1-1392 Remove the power supply

6. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Power supply

▲ Take note of the two mounting tabs (callout 1) on the left side of the power supply. These tabs
engage with two sheet-metal bosses (callout 2) on the printer chassis when the power supply is
properly installed.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

The power supply shown below might look slightly different than the one installed in the printer.
However the special installation instruction is valid for this printer.

Figure 1-1393 Power supply mounting tabs

2 1

906 Chapter 1 Removal and replacement ENWW


Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 907


Removal and replacement: Smart transducer monitoring system
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the smart transducer monitoring system PCAs

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the smart transducer monitoring system PCAs.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Smart transducer monitoring system PCAs part number

J7Z09-67951 Smart transducer monitoring system

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

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Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1394 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-1395 Open the rear access covers

ENWW Removal and replacement procedures 909


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1396 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1397 Remove the rear cover

Step 2: Remove the smart transducer monitoring system PCAs

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Loosen two thumb screws, and then lift the formatter cage cover up to remove it.

NOTE: These screws are captive and cannot be removed.

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Figure 1-1398 Remove the cage cover

2. Disconnect two connectors (callout 1), and then remove one screw (callout 2).

Figure 1-1399 Disconnect two connectors and remove one screw

ENWW Removal and replacement procedures 911


3. Use a pair of needle-nose pliers to release one standoff.

CAUTION: The PCA is still attached to the formatter by a flat-flexible cable (FFC). Do not attempt to
completely remove the PCA.

Figure 1-1400 Release one standoff

4. Rotate a small clip up to release one FFC.

CAUTION: This connector is a zero insertion force (ZIF) connector. The clip on this connector is easily
dislodged and lost.

Figure 1-1401 Disconnect one FFC

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5. Pass the wire harness through the opening in the formatter cage (callout 1), release it from the guide
(callout 2), and then remove one screw (callout 3) to remove the PCA.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1402 Remove the PCA

2 3

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 913


Removal and replacement: Through beam drop detect (TBODD) sensor printed circuit assembly

NOTE: The through beam drop detect (TBODD) sensor printed circuit assembly (PCA) can be removed without
removing the printhead assembly.

A separate procedure to remove and replace the TBODD motor and bracket kit and the TBODD carriage kit is
available in the printer repair manual.

● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the formatter, formatter cage, and back plate

● Step 3: Remove the through beam drop detect (TBODD) sensor PCA

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the through beam drop detect (TBODD) sensor
printed circuit assembly (PCA).

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Through beam drop detect (TBODD) sensor printed circuit assembly (PCA) part number

A7W93-67041 Through beam drop detect (TBODD) sensor printed circuit assembly (PCA)

Required tools

● #6 TORX short shaft driver with a magnetized tip

● #10 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

914 Chapter 1 Removal and replacement ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1403 Remove four screws

ENWW Removal and replacement procedures 915


2. Open the right- and left-side rear access covers.

Figure 1-1404 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1405 Release the latches

916 Chapter 1 Removal and replacement ENWW


4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1406 Remove the rear cover

Step 2: Remove the formatter, formatter cage, and back plate

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

NOTE: Some of the figures in the procedure show an MFP printer. However, the procedure is correct for SFP
printers.

1. Loosen two thumbscrews (callout 1) and then lift up on the formatter cage cover (callout 2) to remove it.

NOTE: These screws are captive and cannot be removed.

Figure 1-1407 Remove the formatter cage cover

ENWW Removal and replacement procedures 917


2. Do one of the following:

● For an MFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through
the openings in the formatter cage.

Figure 1-1408 Disconnect connectors

● For a SFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through the
openings in the formatter cage.

Figure 1-1409 Disconnect connectors

918 Chapter 1 Removal and replacement ENWW


3. Disconnect one connector (callout 1).

Reinstallation tip: Make sure to reconnect this connector when installing the formatter and formatter
cage.

When correctly installed, the line on the FFC is parallel to the connector body.

Figure 1-1410 Disconnect one connector

4. Remove four screws.

NOTE: One screw (callout 1) is captive and cannot be completely removed.

Figure 1-1411 Remove four screws

ENWW Removal and replacement procedures 919


5. Rotate the bottom edge of the guide away from the printer (callout 1), and then slightly lift up on the
formatter cage while rotating the bottom edge of the cage away from the printer (callout 2) to release it.

Figure 1-1412 Release the formatter cage and back plate

6. Remove the formatter cage and back plate assembly.

Figure 1-1413 Remove the formatter cage and back plate

Step 3: Remove the through beam drop detect (TBODD) sensor PCA

This assembly is electrostatic discharge sensitive (ESD).

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. At the rear of the printer, do one of the following:

920 Chapter 1 Removal and replacement ENWW


● MFP models: Disconnect two connectors (callout 1/2).

● SFP models: Disconnect one connector (callout 1).

Release the wire harness(es) from the retainer(s) (callout 3).

Figure 1-1414 Disconnect connector(s)

2
1

2. Release the wire harness and cables from the retainers (callout 11), release one tab (callout 2), release
three pins (callout 3), and then remove the guide(callout 4).

Figure 1-1415 Remove the guide

3
3
1

4
2

ENWW Removal and replacement procedures 921


3. Disconnect four FFCs (callout 1).

Figure 1-1416 Disconnect four FFCs

4. Remove two screws (callout 1).

NOTE: The upper screw is captive, the lower screw is not captive.

Figure 1-1417 Remove two screws

922 Chapter 1 Removal and replacement ENWW


5. Rotate the top guide up, and then rotate the lower guide away from the printer to move them out of the
way.

NOTE: When the top guide is fully raised, it locks in the up position.

Figure 1-1418 Move the FFC guides out of the way

6. Remove four screws (callout 1), lift the TBODD sensor PCA (callout 2) up, and then disconnect one FFCs
(callout 3) from the bottom of the PCA to remove the sensor.

NOTE: These screws require a #6 TORX short shaft driver.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1419 Remove the TBODD upper PCA

2 1

7. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

ENWW Removal and replacement procedures 923


Special installation instructions: TBODD sensor PCA

a. From the Home screen on the printer control panel, scroll to and select the Support Tools button.

b. Select the Service button to display the Sign In screen.

c. Make sure that Service Access Code displays in the Access Type area.

d. Type in the following service access personal identification number (PIN) for the printer:

● 09078017 (MFP)

09076517 (SFP)

e. Touch the Sign In button located at the bottom of the keypad screen (just to the right of the number
keys) to close the keypad screen.

NOTE: The printer must restart to enter the Service menu. This can take up to 2 minutes.

f. Open the following menus:

● Advanced Service

● Cleaning/Calibration

g. Select the Perform Drop Detect item, and then select the Start button.

Step 4: Unpack the replacement assembly

CAUTION: This assembly is electrostatic discharge sensitive (ESD).

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

924 Chapter 1 Removal and replacement ENWW


Removal and replacement: Right rear lower PCA
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the right rear lower PCA

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the right rear lower PCA.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Tray 2 (A3) or Tray 3 (A4) presence sensor part number

A7W93-67028 Right rear lower PCA

Required tools

● #10 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

ENWW Removal and replacement procedures 925


Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1420 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-1421 Open the rear access covers

926 Chapter 1 Removal and replacement ENWW


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1422 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1423 Remove the rear cover

Step 2: Remove the right rear lower PCA

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Locate the right rear lower PCA.

ENWW Removal and replacement procedures 927


Figure 1-1424 Locate the right rear lower PCA

2. Disconnect three flat-flexible cable (FFCs) (callout 1), remove one screw (callout 2), and then remove the
right rear lower PCA (callout 3).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1425 Remove the right rear lower PCA

1
3

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

928 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 929


Removal and replacement: Tray 2 (A3) or Tray 3 (A4) width detect sensor
● Introduction

● Step 1: Remove the Tray 2 (A3) or Tray 3 (A4) width detect sensor

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the Tray 2 (A3) or Tray 3 (A4) width detect sensor.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Tray 2 (A3) or Tray 3 (A4) width detect sensor part number

A7W93-67023 Tray 2 (A3) or Tray 3 (A4) width detect sensor

Required tools

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

930 Chapter 1 Removal and replacement ENWW


Step 1: Remove the Tray 2 (A3) or Tray 3 (A4) width detect sensor

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

The tandem Tray 2/3 (A3) configuration is shown in the following procedure.

1. Table top models only: Before proceeding, it might be easier to access and remove the sensor if a ream of
paper is used to prop up the side of the printer. For example, the Tray 2 side of a tandem Tray 2/3 (A3)
printer configuration is shown below.

CAUTION: When propping up the side of a printer, always use a sealed ream of paper (not a stack of loose
paper) to make sure that the printer will not shift or fall during removal or installation of the part.

Figure 1-1426 Prop up the side of the printer

2. Remove the tray, and then locate the Tray 2 width detect sensor.

Figure 1-1427 Locate the Tray 2 width detect sensor

ENWW Removal and replacement procedures 931


3. Before proceeding, take note of the retention tab at the top of the part.

Figure 1-1428 Locate the retention tab

4. Release one tab (callout 1), and then rotate the top of the sensor away from the chassis (callout 2) to
separate it from the printer.

CAUTION: The sensor is still connected to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the sensor.

Figure 1-1429 Release one tab

932 Chapter 1 Removal and replacement ENWW


5. Disconnect one FFC (callout 1).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1430 Disconnect one FFC

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 933


Removal and replacement: Tray 2 (A3) or Tray 3 (A4) latch assembly
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the formatter, formatter cage, and back plate

● Step 3: Remove the Tray 2 (A3) or Tray 3 (A4) latch assembly

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the Tray 2 (A3) or Tray 3 (A4) latch assembly.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Tray 2 (A3) or Tray 3 (A4) latch assembly part number

A7W93-67034 Tray 2 (A3) or Tray 3 (A4) latch assembly

Required tools

● #10 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

934 Chapter 1 Removal and replacement ENWW


Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1431 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-1432 Open the rear access covers

ENWW Removal and replacement procedures 935


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1433 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1434 Remove the rear cover

Step 2: Remove the formatter, formatter cage, and back plate

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

NOTE: Some of the figures in the procedure show an MFP printer. However, the procedure is correct for SFP
printers.

1. Loosen two thumbscrews (callout 1) and then lift up on the formatter cage cover (callout 2) to remove it.

936 Chapter 1 Removal and replacement ENWW


NOTE: These screws are captive and cannot be removed.

Figure 1-1435 Remove the formatter cage cover

2. Do one of the following:

● For an MFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through
the openings in the formatter cage.

Figure 1-1436 Disconnect connectors

ENWW Removal and replacement procedures 937


● For a SFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through the
openings in the formatter cage.

Figure 1-1437 Disconnect connectors

3. Disconnect one connector (callout 1).

Reinstallation tip: Make sure to reconnect this connector when installing the formatter and formatter
cage.

When correctly installed, the line on the FFC is parallel to the connector body.

Figure 1-1438 Disconnect one connector

938 Chapter 1 Removal and replacement ENWW


4. Remove four screws.

NOTE: One screw (callout 1) is captive and cannot be completely removed.

Figure 1-1439 Remove four screws

5. Rotate the bottom edge of the guide away from the printer (callout 1), and then slightly lift up on the
formatter cage while rotating the bottom edge of the cage away from the printer (callout 2) to release it.

Figure 1-1440 Release the formatter cage and back plate

ENWW Removal and replacement procedures 939


6. Remove the formatter cage and back plate assembly.

Figure 1-1441 Remove the formatter cage and back plate

Step 3: Remove the Tray 2 (A3) or Tray 3 (A4) latch assembly

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

NOTE: If the tray was not removed prior to servicing the printer, remove it now.

1. At the rear of the printer, disconnect one flat-flexible cable (FFC) and one connector (callout 1).

Figure 1-1442 Disconnect FFCs and connector

940 Chapter 1 Removal and replacement ENWW


2. Release the wire harness (callout 1) from the guide until it reaches the right most screw (callout 2) in the
guide.

Figure 1-1443 Partially release the wire harness

2 1

3. Remove two screws (callout 1), and then move the guide out of the way.

Figure 1-1444 Remove two screws and move the guide

ENWW Removal and replacement procedures 941


4. Disconnect one FFC (callout 1), release the ferrite from the holder (callout 2), and then release the FFC from
the retainers (callout 3).

Figure 1-1445 Disconnect one FFC and release it from the guide

1
2 3

5. Disconnect one FFC (callout 1), and then release it from the guide (callout 2).

Figure 1-1446 Disconnect one FFC

1 2

942 Chapter 1 Removal and replacement ENWW


6. Create a loop in the FFC (callout 1) to gain access to the lift assembly screws.

NOTE: Do not pass the tabbed end of the FFC (callout 2) behind the power supply cable. Doing so will
make installing the FFC difficult later in this procedure.

Figure 1-1447 Create a loop in the FFC

7. Remove two screws (callout 1).

Figure 1-1448 Remove two screws

ENWW Removal and replacement procedures 943


8. Rotate the latch assembly up and then out of the printer.

Figure 1-1449 Remove the latch assembly

9. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Tray 2 latch assembly (A4 tandem Trays 2/3 only)

▲ Before installing the assembly, make sure that it is not in the locked position (callout 1). If it is in the
locked potion, pull on the green lever to unlock it (callout 2).

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Figure 1-1450 Check the latch assembly

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

944 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 945


Removal and replacement: Tray 2 (A3) or Tray 3 (A4) tray pick clutch
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the Tray 2 (A3) or Tray 3 (A4) tray pick clutch

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the Tray 2 (A3) or Tray 3 (A4) tray pick clutch.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Tray 2 (A3) or Tray 3 (A4) tray pick clutch part number

A7W93-67078 Tray 2 (A3) or Tray 3 (A4) tray pick clutch

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job to the printer, and use the tray with the replaced tray pick clutch as the source tray.

946 Chapter 1 Removal and replacement ENWW


Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1451 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-1452 Open the rear access covers

ENWW Removal and replacement procedures 947


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1453 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1454 Remove the rear cover

Step 2: Remove the Tray 2 (A3) or Tray 3 (A4) tray pick clutch

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. At the rear of the printer, disconnect two connectors (callout 1).

948 Chapter 1 Removal and replacement ENWW


Figure 1-1455 Disconnect two connectors

2. Remove two screws (callout 1)

Figure 1-1456 Remove two screws

ENWW Removal and replacement procedures 949


3. Remove the tray pick clutch.

Reinstallation tip: The collar in the motor and the pick shaft are keyed (they each have a flat spot). It
might be necessary to rotate the collar or the shaft to correctly align them when installing the tray pick
clutch.

Reverse the removal steps to install the assembly.

Figure 1-1457 Remove the tray pick clutch

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

950 Chapter 1 Removal and replacement ENWW


Removal and replacement: Duplex entry drive assembly
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the formatter, formatter cage, and back plate

● Step 3: Remove the duplex entry drive assembly

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the duplex entry drive assembly.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Duplex entry drive assembly part number

A7W93-67030 Duplex entry drive assembly

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Removal and replacement procedures 951


Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1458 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-1459 Open the rear access covers

952 Chapter 1 Removal and replacement ENWW


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1460 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1461 Remove the rear cover

Step 2: Remove the formatter, formatter cage, and back plate

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

NOTE: Some of the figures in the procedure show an MFP printer. However, the procedure is correct for SFP
printers.

1. Loosen two thumbscrews (callout 1) and then lift up on the formatter cage cover (callout 2) to remove it.

ENWW Removal and replacement procedures 953


NOTE: These screws are captive and cannot be removed.

Figure 1-1462 Remove the formatter cage cover

2. Do one of the following:

● For an MFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through
the openings in the formatter cage.

Figure 1-1463 Disconnect connectors

954 Chapter 1 Removal and replacement ENWW


● For a SFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through the
openings in the formatter cage.

Figure 1-1464 Disconnect connectors

3. Disconnect one connector (callout 1).

Reinstallation tip: Make sure to reconnect this connector when installing the formatter and formatter
cage.

When correctly installed, the line on the FFC is parallel to the connector body.

Figure 1-1465 Disconnect one connector

ENWW Removal and replacement procedures 955


4. Remove four screws.

NOTE: One screw (callout 1) is captive and cannot be completely removed.

Figure 1-1466 Remove four screws

5. Rotate the bottom edge of the guide away from the printer (callout 1), and then slightly lift up on the
formatter cage while rotating the bottom edge of the cage away from the printer (callout 2) to release it.

Figure 1-1467 Release the formatter cage and back plate

956 Chapter 1 Removal and replacement ENWW


6. Remove the formatter cage and back plate assembly.

Figure 1-1468 Remove the formatter cage and back plate

Step 3: Remove the duplex entry drive assembly

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Release one FFC (callout 1) from the guide, and then move it out of the way.

Figure 1-1469 Release one FFC

ENWW Removal and replacement procedures 957


2. Remove four screws (callout 1), and then remove the rear lift assist handle (callout 2).

Figure 1-1470 Remove the rear lift assist handle

3. Disconnect one FFC (callout 1).

Figure 1-1471 Disconnect one FFC

958 Chapter 1 Removal and replacement ENWW


4. Remove three screws (callout 1).

Figure 1-1472 Remove three screws

5. Slightly rotate the assembly to the left to release it (callout 1), and then pull it away from the printer
(callout 2) to remove it.

Reinstallation tip: The upper most flange on the assembly sheet-metal bracket has a tab that installs in a
slot in the printer chassis. Make sure all three flanges on the bracket are flush up against the chassis.

Figure 1-1473 Remove the duplex entry drive assembly

ENWW Removal and replacement procedures 959


6. Remove the duplex entry drive assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1474 Remove the duplex entry drive assembly

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

960 Chapter 1 Removal and replacement ENWW


Removal and replacement: Printhead wiper motor
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the formatter, formatter cage, and back plate

● Step 3: Remove the printhead wiper motor

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the printhead wiper motor.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Printhead wiper motor part number

A7W93-67045 Printhead wiper motor

Required tools

● #10 TORX driver with a magnetized tip

● #10 TORX thin shaft driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Removal and replacement procedures 961


Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1475 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-1476 Open the rear access covers

962 Chapter 1 Removal and replacement ENWW


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1477 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1478 Remove the rear cover

Step 2: Remove the formatter, formatter cage, and back plate

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

NOTE: Some of the figures in the procedure show an MFP printer. However, the procedure is correct for SFP
printers.

1. Loosen two thumbscrews (callout 1) and then lift up on the formatter cage cover (callout 2) to remove it.

ENWW Removal and replacement procedures 963


NOTE: These screws are captive and cannot be removed.

Figure 1-1479 Remove the formatter cage cover

2. Do one of the following:

● For an MFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through
the openings in the formatter cage.

Figure 1-1480 Disconnect connectors

964 Chapter 1 Removal and replacement ENWW


● For a SFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through the
openings in the formatter cage.

Figure 1-1481 Disconnect connectors

3. Disconnect one connector (callout 1).

Reinstallation tip: Make sure to reconnect this connector when installing the formatter and formatter
cage.

When correctly installed, the line on the FFC is parallel to the connector body.

Figure 1-1482 Disconnect one connector

ENWW Removal and replacement procedures 965


4. Remove four screws.

NOTE: One screw (callout 1) is captive and cannot be completely removed.

Figure 1-1483 Remove four screws

5. Rotate the bottom edge of the guide away from the printer (callout 1), and then slightly lift up on the
formatter cage while rotating the bottom edge of the cage away from the printer (callout 2) to release it.

Figure 1-1484 Release the formatter cage and back plate

966 Chapter 1 Removal and replacement ENWW


6. Remove the formatter cage and back plate assembly.

Figure 1-1485 Remove the formatter cage and back plate

Step 3: Remove the printhead wiper motor

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. At the rear of the printer, do one of the following:

● MFP models: Disconnect two connectors (callout 1/2).

● SFP models: Disconnect one connector (callout 1).

Release the wire harness(es) from the retainer(s) (callout 3).

Figure 1-1486 Disconnect connector(s)

2
1

ENWW Removal and replacement procedures 967


2. Release the wire harness and cables from the retainers (callout 11), release one tab (callout 2), release
three pins (callout 3), and then remove the guide (callout 4).

Figure 1-1487 Remove the guide

3
3
1

4
2

3. Disconnect four FFCs (callout 1).

Figure 1-1488 Disconnect four FFCs

968 Chapter 1 Removal and replacement ENWW


4. Remove two screws (callout 1).

NOTE: The upper screw is captive, the lower screw is not captive.

Figure 1-1489 Remove two screws

5. Rotate the top guide up, and then rotate the lower guide away from the printer to move them out of the
way.

NOTE: When the top guide is fully raised, it locks in the up position.

Figure 1-1490 Move the FFC guides out of the way

ENWW Removal and replacement procedures 969


6. Disconnect one FFC (callout 1).

Figure 1-1491 Disconnect one FFC

7. Remove three screws (callout 1).

NOTE: These screws require a #10 TORX thin shaft driver.

These screws are captive.

Figure 1-1492 Remove three screws

970 Chapter 1 Removal and replacement ENWW


8. Slightly rotate the right side of the assembly away from the chassis to release it, and then remove the
printhead wiper motor.

Reinstallation tip: There are tabs on the top, rear, and bottom sides of the sheet-metal bracket that fit
into corresponding slots in the chassis. The sheet-metal bracket is flat against the chassis when the
assembly is correctly installed.

Reverse the removal steps to install the assembly.

Figure 1-1493 Remove the printhead wiper motor

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

ENWW Removal and replacement procedures 971


NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

972 Chapter 1 Removal and replacement ENWW


Removal and replacement: Main printed circuit assembly (MPCA)
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the formatter, formatter cage, and back plate

● Step 3: Remove the main printed circuit assembly (MPCA)

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the main printed circuit assembly (MPCA).

Click here to view a video of this procedure (765/780/785).

Click here to view a video of this procedure (755/774/779/P7525/P77440/P77940-P77960 series).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Main printed circuit assembly (MPCA) part number

Y3Z60-67912 Main printed circuit assembly (MPCA)

Required tools

● #10 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Removal and replacement procedures 973


Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1494 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-1495 Open the rear access covers

974 Chapter 1 Removal and replacement ENWW


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1496 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1497 Remove the rear cover

Step 2: Remove the formatter, formatter cage, and back plate

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

NOTE: Some of the figures in the procedure show an MFP printer. However, the procedure is correct for SFP
printers.

1. Loosen two thumbscrews (callout 1) and then lift up on the formatter cage cover (callout 2) to remove it.

ENWW Removal and replacement procedures 975


NOTE: These screws are captive and cannot be removed.

Figure 1-1498 Remove the formatter cage cover

2. Do one of the following:

● For an MFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through
the openings in the formatter cage.

Figure 1-1499 Disconnect connectors

976 Chapter 1 Removal and replacement ENWW


● For a SFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through the
openings in the formatter cage.

Figure 1-1500 Disconnect connectors

3. Disconnect one connector (callout 1).

Reinstallation tip: Make sure to reconnect this connector when installing the formatter and formatter
cage.

When correctly installed, the line on the FFC is parallel to the connector body.

Figure 1-1501 Disconnect one connector

ENWW Removal and replacement procedures 977


4. Remove four screws.

NOTE: One screw (callout 1) is captive and cannot be completely removed.

Figure 1-1502 Remove four screws

5. Rotate the bottom edge of the guide away from the printer (callout 1), and then slightly lift up on the
formatter cage while rotating the bottom edge of the cage away from the printer (callout 2) to release it.

Figure 1-1503 Release the formatter cage and back plate

978 Chapter 1 Removal and replacement ENWW


6. Remove the formatter cage and back plate assembly.

Figure 1-1504 Remove the formatter cage and back plate

Step 3: Remove the main printed circuit assembly (MPCA)

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. At the rear of the printer, do one of the following:

● MFP models: Disconnect two connectors (callout 1/2).

● SFP models: Disconnect one connector (callout 1).

Release the wire harness(es) from the retainer(s) (callout 3).

Figure 1-1505 Disconnect connector(s)

2
1

ENWW Removal and replacement procedures 979


2. Release one tab (callout 1), release three pins (callout 2), and then move the guide out of the way.

Figure 1-1506 Release the guide

2
2

3. Disconnect all of the remaining flat-flexible cables and connectors, remove seven screws (circled), and then
remove the MPCA.

CAUTION: One FFC connector (callout 1) is a zero insertion force (ZIF) connector. Open a small clip on the
connector to remove the FFC.

NOTE: The shield on the MPCA is not captive (callout 2).

Figure 1-1507 Remove the MPCA

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

980 Chapter 1 Removal and replacement ENWW


Special install instructions: MPCA

▲ Use the figure below to make sure that the separation module (single or tandem main tray) are
correctly connected to the MPCA.

● Callout 1: Tray 2 separation module

● Callout 2: Tray 3 separation module

Figure 1-1508 MPCA separation module connectors

2
1

Step 4: Unpack the replacement assembly

CAUTION: This assembly is electrostatic discharge sensitive (ESD).

1. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

2. Use the packaging material from the replacement PCA to send the defective part back to HP.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 981


Removal and replacement: Main printed circuit assembly support bracket
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the formatter, formatter cage, and back plate

● Step 3: Remove the main printed circuit assembly (MPCA)

● Step 4: Remove the main printed circuit assembly (MPCA) support bracket

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the main printed circuit assembly (MPCA) support
bracket.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Main printed circuit assembly (MPCA) support bracket part number

A7W93-67097 Main printed circuit assembly (MPCA) support bracket

Required tools

● #10 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

982 Chapter 1 Removal and replacement ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1509 Remove four screws

ENWW Removal and replacement procedures 983


2. Open the right- and left-side rear access covers.

Figure 1-1510 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1511 Release the latches

984 Chapter 1 Removal and replacement ENWW


4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1512 Remove the rear cover

Step 2: Remove the formatter, formatter cage, and back plate

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

NOTE: Some of the figures in the procedure show an MFP printer. However, the procedure is correct for SFP
printers.

1. Loosen two thumbscrews (callout 1) and then lift up on the formatter cage cover (callout 2) to remove it.

NOTE: These screws are captive and cannot be removed.

Figure 1-1513 Remove the formatter cage cover

ENWW Removal and replacement procedures 985


2. Do one of the following:

● For an MFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through
the openings in the formatter cage.

Figure 1-1514 Disconnect connectors

● For a SFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through the
openings in the formatter cage.

Figure 1-1515 Disconnect connectors

986 Chapter 1 Removal and replacement ENWW


3. Disconnect one connector (callout 1).

Reinstallation tip: Make sure to reconnect this connector when installing the formatter and formatter
cage.

When correctly installed, the line on the FFC is parallel to the connector body.

Figure 1-1516 Disconnect one connector

4. Remove four screws.

NOTE: One screw (callout 1) is captive and cannot be completely removed.

Figure 1-1517 Remove four screws

ENWW Removal and replacement procedures 987


5. Rotate the bottom edge of the guide away from the printer (callout 1), and then slightly lift up on the
formatter cage while rotating the bottom edge of the cage away from the printer (callout 2) to release it.

Figure 1-1518 Release the formatter cage and back plate

6. Remove the formatter cage and back plate assembly.

Figure 1-1519 Remove the formatter cage and back plate

Step 3: Remove the main printed circuit assembly (MPCA)

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. At the rear of the printer, do one of the following:

● MFP models: Disconnect two connectors (callout 1/2).

● SFP models: Disconnect one connector (callout 1).

Release the wire harness(es) from the retainer(s) (callout 3).

988 Chapter 1 Removal and replacement ENWW


Figure 1-1520 Disconnect connector(s)

2
1

2. Release one tab (callout 1), release three pins (callout 2), and then move the guide out of the way.

Figure 1-1521 Release the guide

2
2

ENWW Removal and replacement procedures 989


3. Disconnect all of the remaining flat-flexible cables and connectors, remove seven screws (circled), and then
remove the MPCA.

CAUTION: One FFC connector (callout 1) is a zero insertion force (ZIF) connector. Open a small clip on the
connector to remove the FFC.

NOTE: The shield on the MPCA is not captive (callout 2).

Figure 1-1522 Remove the MPCA

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special install instructions: MPCA

▲ Use the figure below to make sure that the separation module (single or tandem main tray) are
correctly connected to the MPCA.

● Callout 1: Tray 2 separation module

● Callout 2: Tray 3 separation module

990 Chapter 1 Removal and replacement ENWW


Figure 1-1523 MPCA separation module connectors

2
1

Step 4: Remove the main printed circuit assembly (MPCA) support bracket

1. Remove two screws (callout 1).

Figure 1-1524 Remove two screws

ENWW Removal and replacement procedures 991


2. Remove the MPCA support bracket.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1525 Remove the MPCA support bracket

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

992 Chapter 1 Removal and replacement ENWW


Removal and replacement: Deskew rear drive assembly
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the formatter, formatter cage, and back plate

● Step 3: Remove the main printed circuit assembly (MPCA)

● Step 4: Remove the main printed circuit assembly (MPCA) support bracket

● Step 5: Remove the deskew rear drive assembly

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the deskew rear drive assembly.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Deskew rear drive assembly part number

A7W93-67051 Deskew rear drive assembly

Required tools

● #10 TORX driver with a magnetized tip

● #10 TORX thin shaft driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

ENWW Removal and replacement procedures 993


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1526 Remove four screws

994 Chapter 1 Removal and replacement ENWW


2. Open the right- and left-side rear access covers.

Figure 1-1527 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1528 Release the latches

ENWW Removal and replacement procedures 995


4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1529 Remove the rear cover

Step 2: Remove the formatter, formatter cage, and back plate

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

NOTE: Some of the figures in the procedure show an MFP printer. However, the procedure is correct for SFP
printers.

1. Loosen two thumbscrews (callout 1) and then lift up on the formatter cage cover (callout 2) to remove it.

NOTE: These screws are captive and cannot be removed.

Figure 1-1530 Remove the formatter cage cover

996 Chapter 1 Removal and replacement ENWW


2. Do one of the following:

● For an MFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through
the openings in the formatter cage.

Figure 1-1531 Disconnect connectors

● For a SFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through the
openings in the formatter cage.

Figure 1-1532 Disconnect connectors

ENWW Removal and replacement procedures 997


3. Disconnect one connector (callout 1).

Reinstallation tip: Make sure to reconnect this connector when installing the formatter and formatter
cage.

When correctly installed, the line on the FFC is parallel to the connector body.

Figure 1-1533 Disconnect one connector

4. Remove four screws.

NOTE: One screw (callout 1) is captive and cannot be completely removed.

Figure 1-1534 Remove four screws

998 Chapter 1 Removal and replacement ENWW


5. Rotate the bottom edge of the guide away from the printer (callout 1), and then slightly lift up on the
formatter cage while rotating the bottom edge of the cage away from the printer (callout 2) to release it.

Figure 1-1535 Release the formatter cage and back plate

6. Remove the formatter cage and back plate assembly.

Figure 1-1536 Remove the formatter cage and back plate

Step 3: Remove the main printed circuit assembly (MPCA)

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. At the rear of the printer, do one of the following:

● MFP models: Disconnect two connectors (callout 1/2).

● SFP models: Disconnect one connector (callout 1).

Release the wire harness(es) from the retainer(s) (callout 3).

ENWW Removal and replacement procedures 999


Figure 1-1537 Disconnect connector(s)

2
1

2. Release one tab (callout 1), release three pins (callout 2), and then move the guide out of the way.

Figure 1-1538 Release the guide

2
2

1000 Chapter 1 Removal and replacement ENWW


3. Disconnect all of the remaining flat-flexible cables and connectors, remove seven screws (circled), and then
remove the MPCA.

CAUTION: One FFC connector (callout 1) is a zero insertion force (ZIF) connector. Open a small clip on the
connector to remove the FFC.

NOTE: The shield on the MPCA is not captive (callout 2).

Figure 1-1539 Remove the MPCA

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special install instructions: MPCA

▲ Use the figure below to make sure that the separation module (single or tandem main tray) are
correctly connected to the MPCA.

● Callout 1: Tray 2 separation module

● Callout 2: Tray 3 separation module

ENWW Removal and replacement procedures 1001


Figure 1-1540 MPCA separation module connectors

2
1

Step 4: Remove the main printed circuit assembly (MPCA) support bracket

1. Remove two screws (callout 1).

Figure 1-1541 Remove two screws

1002 Chapter 1 Removal and replacement ENWW


2. Remove the MPCA support bracket.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1542 Remove the MPCA support bracket

Step 5: Remove the deskew rear drive assembly

1. Release three flat-flexible cables (FFCs) (callout 1) from the retainers, and then loosen two screws
(callout 2).

NOTE: These screws are captive and cannot be removed.

These screws require a #10 TORX thin shaft driver.

Figure 1-1543 Loosen two screws

ENWW Removal and replacement procedures 1003


2. Remove the cover.

Figure 1-1544 Remove the cover

3. Remove one orange retention clip (callout 1).

Figure 1-1545 Remove one clip

1004 Chapter 1 Removal and replacement ENWW


4. Rotate the wheel counterclockwise, and then pull up and out on the drive belt (callout 1) as it passes over
the top of the wheel to detach it.

Figure 1-1546 Remove the drive belt

5. Remove the wheel (callout 1) from the shaft.

Figure 1-1547 Remove the wheel

ENWW Removal and replacement procedures 1005


6. Remove two screws (callout 1).

Figure 1-1548 Remove two screws

7. Remove the rear deskew drive assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1549 Remove the motor

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

1006 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1007


Removal and replacement: Duplex exit drive assembly
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the formatter, formatter cage, and back plate

● Step 3: Remove the main printed circuit assembly (MPCA)

● Step 4: Remove the main printed circuit assembly (MPCA) support bracket

● Step 5: Remove the duplex exit drive assembly

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the duplex exit drive assembly.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Duplex exit drive assembly part number

A7W93-67038 Duplex exit drive assembly

Required tools

● #10 TORX driver with a magnetized tip

● #10 TORX thin shaft driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

1008 Chapter 1 Removal and replacement ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1550 Remove four screws

ENWW Removal and replacement procedures 1009


2. Open the right- and left-side rear access covers.

Figure 1-1551 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1552 Release the latches

1010 Chapter 1 Removal and replacement ENWW


4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1553 Remove the rear cover

Step 2: Remove the formatter, formatter cage, and back plate

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

NOTE: Some of the figures in the procedure show an MFP printer. However, the procedure is correct for SFP
printers.

1. Loosen two thumbscrews (callout 1) and then lift up on the formatter cage cover (callout 2) to remove it.

NOTE: These screws are captive and cannot be removed.

Figure 1-1554 Remove the formatter cage cover

ENWW Removal and replacement procedures 1011


2. Do one of the following:

● For an MFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through
the openings in the formatter cage.

Figure 1-1555 Disconnect connectors

● For a SFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through the
openings in the formatter cage.

Figure 1-1556 Disconnect connectors

1012 Chapter 1 Removal and replacement ENWW


3. Disconnect one connector (callout 1).

Reinstallation tip: Make sure to reconnect this connector when installing the formatter and formatter
cage.

When correctly installed, the line on the FFC is parallel to the connector body.

Figure 1-1557 Disconnect one connector

4. Remove four screws.

NOTE: One screw (callout 1) is captive and cannot be completely removed.

Figure 1-1558 Remove four screws

ENWW Removal and replacement procedures 1013


5. Rotate the bottom edge of the guide away from the printer (callout 1), and then slightly lift up on the
formatter cage while rotating the bottom edge of the cage away from the printer (callout 2) to release it.

Figure 1-1559 Release the formatter cage and back plate

6. Remove the formatter cage and back plate assembly.

Figure 1-1560 Remove the formatter cage and back plate

Step 3: Remove the main printed circuit assembly (MPCA)

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. At the rear of the printer, do one of the following:

● MFP models: Disconnect two connectors (callout 1/2).

● SFP models: Disconnect one connector (callout 1).

Release the wire harness(es) from the retainer(s) (callout 3).

1014 Chapter 1 Removal and replacement ENWW


Figure 1-1561 Disconnect connector(s)

2
1

2. Release one tab (callout 1), release three pins (callout 2), and then move the guide out of the way.

Figure 1-1562 Release the guide

2
2

ENWW Removal and replacement procedures 1015


3. Disconnect all of the remaining flat-flexible cables and connectors, remove seven screws (circled), and then
remove the MPCA.

CAUTION: One FFC connector (callout 1) is a zero insertion force (ZIF) connector. Open a small clip on the
connector to remove the FFC.

NOTE: The shield on the MPCA is not captive (callout 2).

Figure 1-1563 Remove the MPCA

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special install instructions: MPCA

▲ Use the figure below to make sure that the separation module (single or tandem main tray) are
correctly connected to the MPCA.

● Callout 1: Tray 2 separation module

● Callout 2: Tray 3 separation module

1016 Chapter 1 Removal and replacement ENWW


Figure 1-1564 MPCA separation module connectors

2
1

Step 4: Remove the main printed circuit assembly (MPCA) support bracket

1. Remove two screws (callout 1).

Figure 1-1565 Remove two screws

ENWW Removal and replacement procedures 1017


2. Remove the MPCA support bracket.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1566 Remove the MPCA support bracket

Step 5: Remove the duplex exit drive assembly

1. Release three flat-flexible cables (FFCs) (callout 1) from the retainers, and then loosen two screws
(callout 2).

NOTE: These screws are captive and cannot be removed.

These screws require a #10 TORX thin shaft driver.

Figure 1-1567 Loosen two screws

1018 Chapter 1 Removal and replacement ENWW


2. Remove the cover.

Figure 1-1568 Remove the cover

3. Remove one orange retention clip (callout 1).

Figure 1-1569 Remove one clip

ENWW Removal and replacement procedures 1019


4. Rotate the wheel counterclockwise, and then pull up and out on the drive belt (callout 1) as it passes over
the top of the wheel to detach it.

Remove the wheel (callout 2) from the shaft.

Figure 1-1570 Remove the drive belt

1
2

5. Remove one orange retention clip (callout 1).

Figure 1-1571 Remove one clip

1020 Chapter 1 Removal and replacement ENWW


6. Remove the idler wheel and belt (callout 1).

Figure 1-1572 Remove the idler wheel and belt

7. Remove three screws (callout 1).

NOTE: The top right screw requires a #10 TORX thin shaft driver.

Figure 1-1573 Remove three screws

ENWW Removal and replacement procedures 1021


8. Remove the duplex exit drive assembly (disconnect the assembly FFC).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1574 Remove the motor

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1022 Chapter 1 Removal and replacement ENWW


Removal and replacement: Internal parts and assemblies (top access)
● Removal and replacement: Wireless fidelity PCA (785zs/785z+)

● Removal and replacement: Keyboard (MFP flow models)

● Removal and replacement: Output bin full sensor (MFP, no inline finisher)

● Removal and replacement: Output bin full sensor (MFP, with inline finisher)

● Removal and replacement: Output bin full sensor (SFP; 765/E751/P752)

ENWW Removal and replacement procedures 1023


Removal and replacement: Wireless fidelity PCA (785zs/785z+)
● Introduction

● Step 1: Remove the WiFi PCA

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the wireless fidelity PCA (WiFi models).

Click here to view a video of this procedure.

Click here to visit the HP video library.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Wireless fidelity PCA (WiFi models) part number

0960-3654 WiFi PCA

Required tools

● No special tools are required to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Turn the printer power on, and then verify that the touchscreen is correctly functioning.

Step 1: Remove the WiFi PCA

1. Raise the document feeder, and then rotate the control panel to the fully raised position.

1024 Chapter 1 Removal and replacement ENWW


Figure 1-1575 Raise the control panel

2. Do one of the following:

a. No inline finisher models: Carefully pull up on the control-panel bezel to remove it.

Figure 1-1576 Remove the cover

ENWW Removal and replacement procedures 1025


b. Inline finisher models: Carefully pull up on the control-panel bezel to remove it.

Figure 1-1577 Remove the cover

3. Release one tab, and then pull the WiFi PCA and holder straight up to release them.

CAUTION: The WiFi PCA is still connected to the printer by a wire harness. Do not attempt to completely
remove the PCA yet.

Figure 1-1578 Release the WiFi PCA

1026 Chapter 1 Removal and replacement ENWW


4. Disconnect one connector, and then remove the WiFi PCA and holder.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1579 Remove the WiFi PCA

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

ENWW Removal and replacement procedures 1027


2. Unpack the replacement part from the packaging.

CAUTION: If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable
gloves when handling rollers or pads or washing your hands or before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

1028 Chapter 1 Removal and replacement ENWW


Removal and replacement: Keyboard (MFP flow models)
● Introduction

● Step 1: Remove the control panel 203 mm 8 in

● Step 2: Remove the keyboard

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the keyboard (MFP flow models) (CSR B).

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Keyboard (MFP flow models) part number

J7Z09-67909 Keyboard (MFP flow models) with instruction guide (AME)

J7Z09-67910 Keyboard (MFP flow models) with instruction guide (EMEA)

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Turn the printer power on, and then verify that the touchscreen is correctly functioning.

ENWW Removal and replacement procedures 1029


Step 1: Remove the control panel 203 mm (8 in)

NOTE: Some figures in this section show a left mounted control panel (no inline finisher) printer configuration.
However, the procedure is correct for a center mounted control panel (inline finisher) printer configuration.

1. Raise the document feeder, and then rotate the control panel to the fully raised position.

Figure 1-1580 Raise the control panel

2. Do one of the following:

a. Left mount control panel: Carefully pull up on the control-panel bezel to remove it.

Figure 1-1581 Remove the cover

1030 Chapter 1 Removal and replacement ENWW


b. Center mount control panel: Carefully pull up on the control-panel bezel to remove it.

Figure 1-1582 Remove the cover

3. Release the accessory cables (callout 1). and then disconnect two connectors (callout 2).

NOTE: Keyboard models only: Disconnect one FFC (callout 3).

This connector is a zero insertion force (ZIF) connector. Open the locking clip. The clip is easily dislodged
and lost.

Figure 1-1583 Release cables and disconnect connectors

ENWW Removal and replacement procedures 1031


4. Remove two thumbscrews screws.

Figure 1-1584 Remove two screws

5. Remove the control panel.

Figure 1-1585 Remove the control panel

Step 2: Remove the keyboard

NOTE: A center mounted keyboard (inline finisher) printer configuration is shown in this procedure. However,
the procedure is correct for a left mounted keyboard (no inline finisher) printer configuration.

1. Push in on the keyboard (callout 1) to release it, and then pull the keyboard out (callout 2) to its extended
position.

1032 Chapter 1 Removal and replacement ENWW


Figure 1-1586 Pull the keyboard out

2. Remove eight screws.

Figure 1-1587 Remove eight screws

ENWW Removal and replacement procedures 1033


3. Remove the keyboard and rails.

Figure 1-1588 Remove the keyboard and rails

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

1034 Chapter 1 Removal and replacement ENWW


2. Unpack the replacement part from the packaging.

CAUTION: If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable
gloves when handling rollers or pads or washing your hands or before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

ENWW Removal and replacement procedures 1035


Removal and replacement: Output bin full sensor (MFP, no inline finisher)
● Introduction

● Step 1: Remove the control panel 109 mm 4.3 in

● Step 2: Remove the control panel 203 mm 8 in

● Step 3: Remove the keyboard

● Step 4: Remove the nose cone (left control panel)

● Step 5: Remove the nose cone (center control panel)

● Step 6: Remove the SCB cover

● Step 7: Remove the document feeder

● Step 8: Remove the rear cover

● Step 9: Remove the sub scanner assembly (SSA)

● Step 10: Remove the spacer assembly

● Step 11: Remove the output bin full sensor

● Step 12: Unpack the replacement assembly

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Introduction

This document provides the procedures to remove and replace the output bin full sensor (MFP, no inline finisher).

Click here to view a video of this procedure (780/785).

Click here to view a video of this procedure (774/779/P77440/P77940-P77960 series; small touchscreen).

Click here to view a video of this procedure (774/779/P77440/P77940-P77960 series; large touchscreen).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Output bin full sensor part number

A7W93-67064 Output bin full sensor

Required tools

● Small flat-blade screw driver

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

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Step 1: Remove the control panel 109 mm (4.3 in)

NOTE: This step is for P774 printers. For all other printers, skip this step and go to Step 2: Remove the control
panel 203 mm (8 in) on page 1040.

1. Tilt the control panel to the fully raised position.

Figure 1-1589 Tilt the control panel up

2. Raise the document feeder, and then lift the bezel up and off of the printer.

CAUTION: To avoid damaging the bezel, start lifting at the left end (callout 1) of the bezel.

Figure 1-1590 Remove the bezel

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3. Remove one thumbscrew (callout 1).

NOTE: Store the screw in a secure place where it cannot fall down into the printer.

Figure 1-1591 Remove one thumbscrew

4. Lift the back edge of the control panel up (callout 1), and then slide it toward the back of the printer (callout
2) to release it.

Figure 1-1592 Release the control panel

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5. Turn the control panel over to gain access to the bottom side. Disconnect two connectors (callout 1).

Figure 1-1593 Disconnect two connectors

6. Remove the control panel.

Figure 1-1594 Remove the control panel

Step 2: Remove the control panel 203 mm (8 in)

NOTE: This step is for 780/785/E776/P779 printers. For all other printers, skip this step and go to Step 3:
Remove the keyboard on page 1043.

NOTE: Some figures in this section show a left mounted control panel (no inline finisher) printer configuration.
However, the procedure is correct for a center mounted control panel (inline finisher) printer configuration.

1. Raise the document feeder, and then rotate the control panel to the fully raised position.

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Figure 1-1595 Raise the control panel

2. Do one of the following:

a. Left mount control panel: Carefully pull up on the control-panel bezel to remove it.

Figure 1-1596 Remove the cover

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b. Center mount control panel: Carefully pull up on the control-panel bezel to remove it.

Figure 1-1597 Remove the cover

3. Release the accessory cables (callout 1). and then disconnect two connectors (callout 2).

NOTE: Keyboard models only: Disconnect one FFC (callout 3).

This connector is a zero insertion force (ZIF) connector. Open the locking clip. The clip is easily dislodged
and lost.

Figure 1-1598 Release cables and disconnect connectors

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4. Remove two thumbscrews screws.

Figure 1-1599 Remove two screws

5. Remove the control panel.

Figure 1-1600 Remove the control panel

Step 3: Remove the keyboard

NOTE: This step is for flow model printers. For all other printers, skip this step and go to Step 4: Remove the
nose cone (left control panel) on page 1045 or Step 5: Remove the nose cone (center control panel)
on page 1049.

NOTE: A center mounted keyboard (inline finisher) printer configuration is shown in this procedure. However,
the procedure is correct for a left mounted keyboard (no inline finisher) printer configuration.

1. Push in on the keyboard (callout 1) to release it, and then pull the keyboard out (callout 2) to its extended
position.

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Figure 1-1601 Pull the keyboard out

2. Remove eight screws.

Figure 1-1602 Remove eight screws

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3. Remove the keyboard and rails.

Figure 1-1603 Remove the keyboard and rails

Step 4: Remove the nose cone (left control panel)

NOTE: This step is for printers with a left mounted control panel printer configuration. For a center mounted
control panel printer configuration, skip this step and go to Step 5: Remove the nose cone (center control panel)
on page 1049.

NOTE: Some figures in this section might look different than your printer depending on printer configuration.
However, the procedure is correct for this assembly.

1. Do one of the following:

a. 785/E776: Remove three screws (1 ground), and then move the USB port PCA out of the way.

NOTE: The ground screw requires a #20 TORX driver.

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Figure 1-1604 Release the USB PCA (1 of 2) (785/E776)

b. P774: Remove three screws (1 ground), and then move the USB port PCA out of the way.

Figure 1-1605 Release the USB PCA (2 of 2) (P774)

2. Do one of the following:

a. 785/E776: Remove five screws.

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Figure 1-1606 Remove five screws (785/E776)

b. P774: Remove four screws.

Figure 1-1607 Remove four screws (P774)

3. Do one of the following:

a. 785/E776: Remove nine screws.

NOTE: One of these screws requires a #20 TORX driver. Some of these screws require a #10 TORX
thin shaft driver.

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Figure 1-1608 Remove nine screws (785/E776)

b. P774: Remove ten screws.

NOTE: Some of these screws require a #10 TORX thin shaft driver.

Figure 1-1609 Remove ten screws (P744)

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4. Lift the nose cone up and off of the printer to remove it (785/E776 shown below).

NOTE: Pass the wire harnesses and cables through the opening in the nose cone when removing it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1610 Remove the cover (785/E776 shown)

Step 5: Remove the nose cone (center control panel)

NOTE: This step is for printers with a center mounted control panel printer configuration. For a left mounted
control panel printer configuration, skip this step and go to Step 6: Remove the SCB cover on page 1053.

1. Wireless models only, do the following:

CAUTION: The WiFi PCA is still connected to the printer by a wire harness. Do not attempt to completely
remove the PCA yet.

a. Release one tab, and then pull the WiFi PCA and holder straight up to release them.

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Figure 1-1611 Release the WiFi PCA

b. Disconnect one connector, and then remove the WiFi PCA and holder.

Figure 1-1612 Remove the WiFi PCA

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2. Release two tabs (callout 1), rotate the document feeder locking clip up (callout 2), and secure it in the
raised position with two tabs (callout 3).

Figure 1-1613 Release the USB PCA

3. Remove four screws.

Figure 1-1614 Remove four screws

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4. Remove six screws.

NOTE: Two of these screws require a #20 TORX driver. Some of these screws require a #10 TORX thin
shaft driver.

Figure 1-1615 Remove six screws

5. Lift the nose cone up and off of the printer to remove it.

NOTE: Pass the wire harnesses and cables through the opening in the nose cone when removing it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1616 Remove the cover

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Step 6: Remove the SCB cover

Some figures in this section might look different than your printer depending on printer configuration. However,
the procedure is correct for this assembly.

1. Remove two screws.

Figure 1-1617 Remove two screws

2. Carefully flex the corners of the cover away from the printer.

NOTE: There are two tabs near the middle of the top edge of the cover that secure it to the printer.

Figure 1-1618 Release the cover

3. Release two tabs.

4. Remove the cover.

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Step 7: Remove the document feeder

The figures in this procedure show a no inline finisher printer configuration. However, the procedure is correct for
an inline finisher printer configuration.

1. Do one of the following:

a. 780/785/E776: Remove one screw (callout 1) to release the ground wire, disconnect one connector
(callout 2), and then disconnect two flat-flexible cables (FFCs) (callout 3).

CAUTION: These connectors (callout 3) are zero insertion force (ZIF) connectors. The clip on these
connectors is easily dislodged and lost.

Figure 1-1619 Remove one screw and disconnect connector and FFCs (780/785/E776)

1 2

b. P744/P779: Remove one screw (callout 1) to release the ground wire, and then disconnect two flat-
flexible cables (FFCs) (callout 2).

Figure 1-1620 Remove one screw and disconnect FFCs (P744/P779)

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2. Do one of the following:

a. 780/785/E776: Remove two screws.

Figure 1-1621 Remove two screws (1 of 2) (780/785/E776)

b. P774/P779: Remove two screws.

Figure 1-1622 Remove two screws (2 of 2) (P774/P779)

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3. Open the document feeder, and the lift it straight up until it stops at the retention tabs on each hinge.

Insert a small flat-blade screwdriver between the hinge body and the slot in the scanner body (on the
scanner glass side of the hinge) to release the retention tabs (on each hinge).

NOTE: P774/P779: These printers only have two hinges.

Figure 1-1623 Release the document feeder

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4. Carefully thread the document feeder FFCs, wire harness, and ground wire up and through the hole in the
scanner cover to remove the document feeder.

NOTE: The figure below might look different than your printer depending on printer configuration.
However, this step is correct for this assembly.

Reinstallation tip: If a replacement document feeder is installed, install a replacement reflector.

Reverse the removal steps to install the assembly.

Figure 1-1624 Remove the document feeder

Step 8: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

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Figure 1-1625 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-1626 Open the rear access covers

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3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1627 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1628 Remove the rear cover

Step 9: Remove the sub scanner assembly (SSA)

NOTE: The figures in the following procedure show both the no inline finisher printer configuration and the
inline finisher printer configuration. However, the procedure is correct for both printer configurations.

1. Do one of the following:

a. 780/785/E776: Disconnect three connectors (callout 1), and then remove one screw (callout 2).

ENWW Removal and replacement procedures 1059


Figure 1-1629 Disconnect three connectors and remove one screw

b. P774/P779: Disconnect three FFCs (callout 1), and then disconnect one connector (callout 2).

NOTE: The connector (callout 2) is located behind the middle FFC.

Figure 1-1630 Disconnect three FFCs and one connector

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2. 780/785/E776 only: Pull up on the ferrite to release it.

NOTE: The ferrite is not captive when the flat-flexible cable is disconnected.

TIP: Release a tab on the back side of the ferrite holder.

Figure 1-1631 Release one ferrite

3. 780/785/E776 only: Disconnect one FFC.

CAUTION: This connector is a zero insertion force (ZIF) connector. The clip on this connector is easily
dislodged and lost.

Slide the ferrite off of the FFC after disconnecting the FFC. The ferrite is not captive and can easily slip of
and be damaged.

Figure 1-1632 Disconnect one FFC

4. Do one of the following:

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a. 780/785/E776: Pull the scanner control board (SCB) (callout 1) straight out of the SSA to remove it.

Figure 1-1633 Remove the SCB (1 of 2) (780/785/E776)

b. P774/P779: Disconnect two connectors (callout 1), remove two screws (callout 2), and then pull the
scanner control board (SCB) (callout 3) straight out of the SSA to remove it

Figure 1-1634 Remove the SCB (2 of 2) (P774/P779)

3
1

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5. Loosen two thumb screws, and then remove the formatter cage cover.

NOTE: The thumb screws are captive.

Figure 1-1635 Remove the cover

6. Do one of the following:

a. 780/785/E776: Disconnect six connectors (callout 1), and then release the wire harness and cables
from the guide (callout 2).

Figure 1-1636 Disconnect the connectors (1 of 2) (780/785/E776)

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b. P774/P779: Disconnect five connectors (callout 1), and then release the wire harness and cables from
the guide (callout 2).

Figure 1-1637 Disconnect the connectors (2 of 2) (P774/P779)

7. Pass the cables through the openings in the formatter cage, and then remove one retainer.

Figure 1-1638 Remove the retainer

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8. Pass the SCB HDMI cable through the opening in the chassis (back into the printer) to make more room for
the scanner cables when the scanner is removed.

Figure 1-1639 Remove the SCB HDMI cable

9. Remove one ground screw (callout 1), and then remove two screws (callout 2).

TIP: Two of these screws (callout 2) require a #20 TORX driver.

Figure 1-1640 Remove three screws

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10. Slightly slide the SSA toward the front of the printer to release it, and then lift it straight up and off of the
printer.

NOTE: Pass the wire harness and cables through the opening in the chassis.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1641 Remove the SSA

Step 10: Remove the spacer assembly

NOTE: This step is for a no inline finisher printer configuration. For all others skip this step and go to Step 11:
Remove the output bin full sensor on page 1071.

NOTE: Some figures in this section might look different than your printer depending on printer configuration.
However, the procedure is correct for this assembly.

1. At the rear of the printer, remove one screw.

NOTE: This screw requires a #20 TORX driver.

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Figure 1-1642 Remove one screw

2. Open the left door and the cartridge door.

Figure 1-1643 Open the doors

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3. Release two tabs (callout 1).

NOTE: Spread these tabs to release them (do not pinch).

Figure 1-1644 Release two tabs

4. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2) to remove the cover.

Figure 1-1645 Remove the cover

2
1

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5. Remove two screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-1646 Remove two screws

6. Open the right door.

Figure 1-1647 Open the door

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7. Release the bottom edge of the right tower cover (callout 1), and then pull straight out on the cover
(callout 2) to remove it.

NOTE: It might take considerable force to remove this cover.

Figure 1-1648 Remove the cover

8. Remove five screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-1649 Remove five screws

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9. P774/P779 only: Remove one screw.

Figure 1-1650 Remove one screw (P774/P779)

10. Lift the spacer assembly straight up and off of the printer to remove it.

Figure 1-1651 Remove the spacer assembly

Step 11: Remove the output bin full sensor

1. Remove one screw (callout 1).

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Figure 1-1652 Remove one screw

2. Disconnect one flat-flexible cable (FFC) (callout 1), and then remove the output bin full sensor.

Figure 1-1653 Disconnect and remove the sensor

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Output bin full sensor

a. From the Home screen on the printer control panel, scroll to and select the Support Tools button.

b. Select the Service button to display the Sign In screen.

c. Make sure that Service Access Code displays in the Access Type area.

d. Type in the following service access personal identification number (PIN) for the printer:

● 09078017 (MFP)

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09076517 (SFP)

e. Touch the Sign In button located at the bottom of the keypad screen (just to the right of the number
keys) to close the keypad screen.

NOTE: The printer must restart to enter the Service menu. This can take up to 2 minutes.

f. Open the following menus:

● Advanced Service

● Cleaning/Calibration

g. Select the Calibrate Paper Path Sensors item, and then select the Start button.

NOTE: The calibration process uses paper. Load unused letter- or A4-size paper in Tray 2.

Step 12: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Removal and replacement: Output bin full sensor (MFP, with inline finisher)
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the inline finisher rear cover

● Step 3: Remove the inline finisher MPCA cover

● Step 4: Remove the inline finisher vertical cable cover

● Step 5: Remove the inline finisher ejection path assembly

● Step 6: Raise the integrated scanner assembly (ISA)

● Step 7: Remove the inline finisher front cover

● Step 8: Remove the inline finisher compiler

● Step 9: Remove the inline finisher stapler carriage assembly

● Step 10: Remove the inline finisher upper bin

● Step 12: Remove the output bin full sensor

● Step 13: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the output bin full sensor (MFP, with inline
finisher).

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Output bin full sensor part number

A7W93-67064 Output bin full sensor

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Required tools

● Small flat-blade screw driver

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1654 Remove four screws

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2. Open the right- and left-side rear access covers.

Figure 1-1655 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1656 Release the latches

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4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1657 Remove the rear cover

Step 2: Remove the inline finisher rear cover

1. Open the staple cartridge door.

Figure 1-1658 Open the staple cartridge door

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2. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-1659 Remove one screw

3. Before proceeding, note the locations of the tabs on the cover.

Figure 1-1660 Locations of the tabs on the cover

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4. Rotate the left edge of the cover away from the printer to release it.

Figure 1-1661 Release the left edge of the cover

5. Continue to rotate the left edge of the cover away from the printer to release the middle inner tabs
(callout 1), and then slide the cover to the right to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1662 Remove the cover

Step 3: Remove the inline finisher MPCA cover

1. Remove two screws.

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Figure 1-1663 Remove two screws

2. Release one tab (callout 1), and then rotate the top of the cover away from the printer (callout 2).

Figure 1-1664 Release the cover

2
1

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3. Push up on the cover hinge clips (callout 1) to release them, and then remove the cover (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1665 Remove the cover

Step 4: Remove the inline finisher vertical cable cover

▲ Remove two screws (callout 1/2), and then remove the cover.

NOTE: One screw is a sheet metal screw (callout 1), and the other one (callout 2) is a self-tapping screw.

Figure 1-1666 Remove the cover

Step 5: Remove the inline finisher ejection path assembly

1. At the right side of the printer (right door open), remove one screw (callout 1), and then remove the cover
(callout 2).

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Figure 1-1667 Remove one screw and the cover

1 2

2. Disconnect one flat-flexible cable (FFC) (callout 1), pass the FFC through the ferrite (callout 2), and then
through the slot in the printer chassis (callout 3).

TIP: It might be easier to remove the ferrite and then slip it off of the FFC. Depress a tab behind the FFC to
release the ferrite.

Figure 1-1668 Disconnect one FFC

1 2 3

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3. Remove four screws.

NOTE: These screws require a thin shaft #10 TORX driver.

Figure 1-1669 Remove four screws

4. Rotate the top edge of the assembly away from the printer to release it (callout 1), and then lift up on the
assembly (callout 2).

Figure 1-1670 Release the assembly

2
1 1

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5. Remove the assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1671 Remove the assembly

Step 6: Raise the integrated scanner assembly (ISA)

1. Open the document feeder, raise the control panel, and then carefully pull up on the control-panel bezel to
remove it.

Figure 1-1672 Remove the cover

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2. Close the document feeder, release the blue document feeder locking clip, and then snap it over the edge
of the document feeder.

CAUTION: Do not raise the ISA without locking the document feeder in the closed position. The document
feeder might uncontrollably open and be damaged.

Figure 1-1673 Lock the document feeder

3. Remove two screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-1674 Remove two screws

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4. Before proceeding, take note of the following warning.

WARNING! If the printer must be moved with the ISA in the raised position, do not use the left-side cover
or support arm as a hand hold. The cover can easily detach from the printer and break, which allows the ISA
to suddenly drop to the closed position causing damage to the ISA or personal injury.

Figure 1-1675 Do not use the left-side cover as a hand hold

5. Raise the ISA.

Figure 1-1676 Raise the ISA

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6. Use the locking arm to secure the ISA in the raised position.

Figure 1-1677 Secure the ISA

Step 7: Remove the inline finisher front cover

NOTE: Some of the figures in this section show the ejection path assembly installed even though it has been
removed previously in this procedure. However, the following steps are correct. Always thoroughly read the
instructions that accompany each figure.

1. Open the printer left door.

Figure 1-1678 Open the left door

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2. Remove one screw.

Figure 1-1679 Remove one screw

3. Release one tab.

Figure 1-1680 Release one tab

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4. Rotate the left edge of the cover away from the printer(callout 1), and then release the cover right tabs
(callout 2).

Figure 1-1681 Release the cover

1 2

5. Remove the cover.

Figure 1-1682 Remove the cover

Step 8: Remove the inline finisher compiler

1. Disconnect five flat-flexible cables (FFCs) (callout 1), and then pass two of the FFCs through the ferrites
(callout 2).

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Figure 1-1683 Disconnect five FFCs

2. Remove nine screws.

Figure 1-1684 Remove nine screws

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3. Slight lift the front edge of the compiler assembly up, slide the assembly toward the front of the printer to
release it, and then lift it straight up to remove it.

CAUTION: Do not damage the compiler internal components when the assembly is removed. Always set
the compiler down so that is rests on it sheet-metal top (not on the internal components).

Carefully pass the FFCs through the openings in the printer chassis while removing the assembly.

Figure 1-1685 Remove the assembly

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Inline finisher compiler

a. Before installing the compiler, check the position of the clamp. If the clamp is in the down position
(callout 1), raise it (callout 2).

Figure 1-1686 Place the clamp in the raised position

2
1

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b. Set the rear edge of the compiler on the printer, and then slide the paper stop until the rear wheel
appears in the center of the opening.

Figure 1-1687 Position the paper stop

c. Set the compiler down, and then look up inside the inline finisher cavity. Verify that the clamp drive
bar is engaged with the clamp drive.

TIP: The clamp moves up and down when the drive is actuated.

Figure 1-1688 Check the clamp drive bar and drive

Step 9: Remove the inline finisher stapler carriage assembly

1. At the front of the printer, remove two screws.

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Figure 1-1689 Remove two screws

2. At the rear of the printer, remove two screws.

Figure 1-1690 Remove two screws

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3. Slide the inline finisher right cover towards the rear of the printer to release it, and then remove the cover.

IMPORTANT: Temporarily remove the corner support tool to remove the cover. The support tool must be
reinstalled after the cover is removed.

Figure 1-1691 Remove the cover

4. Slide the inline finisher inner rear cover straight out to remove it.

Figure 1-1692 Remove the cover

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5. Disconnect one flat-flexible cable (FFC).

Figure 1-1693 Disconnect one FFC

6. Remove two screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-1694 Remove two screws

ENWW Removal and replacement procedures 1095


7. Move the staple carriage out of the way, and then remove four screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-1695 Remove four screws

8. Move the staple carriage to the center of the track (callout 1), slightly rotate the left end of the track up and
away from the chassis (callout 2), and then slide the assembly (staple carriage and track together) to the
left (callout 3) to release it.

Figure 1-1696 Release the assembly

2
3

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9. Remove the assembly (staple carriage and track together).

CAUTION: The staple carriage is not captive on the track. Do not let the carriage slide off of the track
when removing or replacing it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1697 Remove the assembly

Step 10: Remove the inline finisher upper bin

NOTE: Some of the figures in this section show a red support tool in use. This tool is no longer required or
supplied by HP.

1. Disconnect one flat-flexible cable (FFC) (callout 1), pass the FFC through the ferrite (callout 2).

TIP: It might be easier to remove the ferrite and then slip it off of the FFC. Depress a tab behind the FFC to
release the ferrite.

ENWW Removal and replacement procedures 1097


Figure 1-1698 Disconnect one FFC

1 2

2. At the rear of the printer, remove one screw (callout 1), and then remove a second screw (callout 2).

IMPORTANT: The upper bin is secured to the chassis with four screws. These screws must be removed
(and installed) in the correct order for proper bin alignment. The chassis is embossed with the numbers 1,
2, 3, and 4. Use that order to remove or install the screws.

TIP: Slightly flex the sheet-metal frame to access the screws

Figure 1-1699 Remove two screws (in the correct order)

2 1

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3. Remove one screw (callout 1), slightly flex the front edge of the inline finisher inner left cover away from
the chassis, and then slide the cover toward the front of the printer to remove it.

Figure 1-1700 Remove the cover

2
1

4. Loosen (do not remove) one screw (callout 1, and then release one belt (callout 2).

Remove one screw (callout 3), and then remove a second screw (callout 4).

IMPORTANT: The upper bin is secured to the chassis with four screws. These screws must be removed
(and installed) in the correct order for proper bin alignment. The chassis is embossed with the numbers 1,
2, 3, and 4. Use that order to remove or install the screws.

Figure 1-1701 Remove two screws (in the correct order)

3 4

ENWW Removal and replacement procedures 1099


5. Slightly rotate the front corner of the upper bin away from the printer, and then pull it out at an angle to
release it.

NOTE: Pass the FFC through the opening in the chassis as the bin is removed.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1702 Release the upper bin

1 2

6. Remove the upper bin.

TIP: If a replacement bin is installed do the following with the removed bin:

a. Position the moveable tray in the fully extended position.

b. Pull up on the front right corner of the tray to separate it from the upper bin.

c. Remove the movable tray, and then install it on the replacement upper bin.

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Figure 1-1703 Remove the upper bin

7. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Inline finisher upper bin

▲ At the printer control panel, do the following:

i. Scroll to and select the Support Tools button.

ii. Touch the Service button to display the Sign In screen.

iii. Make sure that Service Access Code displays in the Access Type area.

iv. Type in the following service access personal identification number (PIN) for the printer:

● 09078017 (MFP)

09076517 (SFP)

v. Select Sign In to enter the Service menu.

NOTE: The printer must restart to enter the Service menu. This can take up to 2 minutes.

vi. Open the following menus:

● Advanced Service

● Cleaning/Calibration

vii. Select the calibrate finisher sensors item, and then select the Start button.

NOTE: The calibration process uses paper. Load unused letter- or A4-size paper in Tray 2.

Step 12: Remove the output bin full sensor

1. Remove one screw (callout 1).

ENWW Removal and replacement procedures 1101


Figure 1-1704 Remove one screw

2. Disconnect one flat-flexible cable (FFC) (callout 1), and then remove the output bin full sensor.

Figure 1-1705 Disconnect and remove the sensor

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Output bin full sensor

a. From the Home screen on the printer control panel, scroll to and select the Support Tools button.

b. Select the Service button to display the Sign In screen.

c. Make sure that Service Access Code displays in the Access Type area.

d. Type in the following service access personal identification number (PIN) for the printer:

● 09078017 (MFP)

1102 Chapter 1 Removal and replacement ENWW


09076517 (SFP)

e. Touch the Sign In button located at the bottom of the keypad screen (just to the right of the number
keys) to close the keypad screen.

NOTE: The printer must restart to enter the Service menu. This can take up to 2 minutes.

f. Open the following menus:

● Advanced Service

● Cleaning/Calibration

g. Select the Calibrate Paper Path Sensors item, and then select the Start button.

NOTE: The calibration process uses paper. Load unused letter- or A4-size paper in Tray 2.

Step 13: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1103


Removal and replacement: Output bin full sensor (SFP; 765/E751/P752)
● Introduction

● Step 1: Remove the control panel (SFP; 765/E751/P752)

● Step 2: Remove the rear cover

● Step 3: Remove the top cover (SFP; 765/E751/P752)

● Step 4: Remove the output bin full sensor

● Step 5: Unpack the replacement assembly

1104 Chapter 1 Removal and replacement ENWW


Introduction

This document provides the procedures to remove and replace the output bin full sensor.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Output bin full sensor part number

A7W93-67064 Output bin full sensor

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the control panel (SFP; 765/E751/P752)

NOTE: The figures in the in this guide might appear slightly different than this printer. However, the removal
and replacement instructions are correct for this printer.

1. Tilt the control panel to the fully raised position.

ENWW Removal and replacement procedures 1105


Figure 1-1706 Tilt the control panel up

2. Use a coin to release the cover, and then remove the cover.

Figure 1-1707 Remove the cover

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3. Remove one thumbscrew (callout 1)

NOTE: Store the screw in a secure place where it cannot fall down into the printer.

Figure 1-1708 Remove one thumbscrew

4. Lift the back edge of the control panel up (callout 1), and then slide it toward the back of the printer (callout
2) to release it.

Figure 1-1709 Release the control panel

2 1

ENWW Removal and replacement procedures 1107


5. Turn the control panel over to gain access to the bottom side. Disconnect two connectors (callout 1).

Figure 1-1710 Disconnect two connectors

6. Remove the control panel.

Figure 1-1711 Remove the control panel

Step 2: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

1108 Chapter 1 Removal and replacement ENWW


Figure 1-1712 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-1713 Open the rear access covers

ENWW Removal and replacement procedures 1109


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1714 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1715 Remove the rear cover

Step 3: Remove the top cover (SFP; 765/E751/P752)

1. Loosen two thumb screws, and then remove the formatter cage cover.

NOTE: These screws are captive.

1110 Chapter 1 Removal and replacement ENWW


Figure 1-1716 Remove the cover

2. Disconnect four connectors (callout 1), pass the wire harness and cables through the slot in the formatter
cage, and then release them from the guide (callout 2).

Figure 1-1717 Disconnect four connectors

ENWW Removal and replacement procedures 1111


3. At the rear of the printer, remove two screws and retainers.

TIP: These screws require a #20 TORX driver.

Figure 1-1718 Remove two screws and retainers

4. Remove one screw.

TIP: This screw requires a #20 TORX driver.

Figure 1-1719 Remove one screw

1112 Chapter 1 Removal and replacement ENWW


5. Slightly lift up the rear edge of the cover, and then slide it towards the front of the printer to release it.

Figure 1-1720 Release the cover

6. Remove the cover.

NOTE: Pass the wire harness and cable through the opening in the cover.

Figure 1-1721 Remove the cover

ENWW Removal and replacement procedures 1113


7. Remove nine screws (callout 1/2).

NOTE: Some of these screws (callout 1) require a #20 TORX driver.

Figure 1-1722 Remove nine screws

1
8. Lift up on the bottom portion of the cover to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1723 Remove the cover

Step 4: Remove the output bin full sensor

1. Remove one screw (callout 1).

1114 Chapter 1 Removal and replacement ENWW


Figure 1-1724 Remove one screw

2. Disconnect one flat-flexible cable (FFC) (callout 1), and then remove the output bin full sensor.

Figure 1-1725 Disconnect and remove the sensor

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Output bin full sensor

a. From the Home screen on the printer control panel, scroll to and select the Support Tools button.

b. Select the Service button to display the Sign In screen.

c. Make sure that Service Access Code displays in the Access Type area.

d. Type in the following service access personal identification number (PIN) for the printer:

● 09078017 (MFP)

ENWW Removal and replacement procedures 1115


09076517 (SFP)

e. Touch the Sign In button located at the bottom of the keypad screen (just to the right of the number
keys) to close the keypad screen.

NOTE: The printer must restart to enter the Service menu. This can take up to 2 minutes.

f. Open the following menus:

● Advanced Service

● Cleaning/Calibration

g. Select the Calibrate Paper Path Sensors item, and then select the Start button.

NOTE: The calibration process uses paper. Load unused letter- or A4-size paper in Tray 2.

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1116 Chapter 1 Removal and replacement ENWW


Removal and replacement: Internal parts and assemblies (multiple accesses)
● Removal and replacement: Heated pressure roller entrance exit sensors kit

● Removal and replacement: Motor wall assembly

● Removal and replacement: Conditioner dual HE LMOD

● Removal and replacement: Motor wall temperature sensor

● Removal and replacement: Exit guide lower air duct

● Removal and replacement: Heated pressure roller electrical interconnect

● Removal and replacement: Airflow repair kit

● Removal and replacement: Aerosol fan

● Removal and replacement: Service fluid container electrical interconnect kit

● Removal and replacement: Ejection drive assembly

● Removal and replacement: Printhead assembly

● Removal and replacement: Supply interconnect kit

● Removal and replacement: Trough beam drop detect (TBODD) motor and bracket kit and carriage kit

● Removal and replacement: Front deskew and rear deskew REDI sensors

● Removal and replacement: Eject flap drive assembly

● Removal and replacement: Image sensor and motor

● Removal and replacement: Upper paper guide assembly / top-of-form REDI sensor

ENWW Removal and replacement procedures 1117


Removal and replacement: Heated pressure roller entrance exit sensors kit

NOTE: This procedure is for floor standing finisher printer configurations only.

All of these sensors must be replaced together, even if only one sensor appears to have failed.

● Introduction

● Step 1: Remove the heated pressure roller (HPR)

● Step 2: Remove the entrance jam wrap sensors

● Step 3: Remove the front tower cover

● Step 4: Remove the conditioner top front cover

● Step 5: Remove the bridge assembly

● Step 6: Remove the conditioner inner HPR cover

● Step 7: Remove the HPR entrance/exit sensors

● Step 8: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the heated pressure roller (HPR) entrance exit
sensors (floor standing finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

HPR entrance/exit jam sensors and entrance jam wrap sensors part numbers

J7Z09-67030 HPR entrance exit sensor kit

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

1118 Chapter 1 Removal and replacement ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly..

Step 1: Remove the heated pressure roller (HPR)

1. Open the left door.

Figure 1-1726 Open the left door

ENWW Removal and replacement procedures 1119


2. Grasp the green handle, and then rotate the upper paper path assembly down and out of the printer.

Figure 1-1727 Rotate the upper paper path assembly down

3. Use two hands to grasp the green HPR handle, and then pull the HPR straight out of the printer to remove
it.

WARNING! The HPR might be hot. HP recommends waiting at least five minutes after turning the printer
power off before removing the HPR.

Figure 1-1728 Remove the HPR

Step 2: Remove the entrance jam wrap sensors

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove one screw.

NOTE: This screw requires a short shaft #10 TORX driver.

1120 Chapter 1 Removal and replacement ENWW


Figure 1-1729 Remove one screw

2. Slide the cover forward to release it, and then separate the cover from the chassis.

CAUTION: The assembly is still attached to the printer by a flat-flexible cable (FFC). Do not try to
completely remove the assembly.

Figure 1-1730 Release the assembly

ENWW Removal and replacement procedures 1121


3. Disconnect one FFC, and then remove the sensor assembly

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1731 Remove the entrance jam wrap sensors

Step 3: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-1732 Open the doors

1122 Chapter 1 Removal and replacement ENWW


b. All other configurations: Open the left door and cartridge door.

Figure 1-1733 Open the doors

2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-1734 Release two tabs

ENWW Removal and replacement procedures 1123


3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-1735 Release the front tower cover

4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1736 Remove the cover

Step 4: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

1124 Chapter 1 Removal and replacement ENWW


Figure 1-1737 Remove the blank cover

2. At the left side of the printer, remove two screws.

Figure 1-1738 Remove two screws

ENWW Removal and replacement procedures 1125


3. Rotate the left edge of the cover out and away from the printer.

Figure 1-1739 Rotate the left edge of the cover out

4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1740 Remove the cover

Step 5: Remove the bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

NOTE: These screws require a #20 TORX driver.

1126 Chapter 1 Removal and replacement ENWW


Figure 1-1741 Remove three screws

2. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-1742 Remove the bridge assembly

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when installing
the bridge assembly.

ENWW Removal and replacement procedures 1127


Figure 1-1743 Install the bridge assembly

Step 6: Remove the conditioner inner HPR cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove two screws, and then remove the conditioner left-front inner cover.

Figure 1-1744 Remove the conditioner inner HPR cover

1128 Chapter 1 Removal and replacement ENWW


2. Before proceeding, take note of the tabs and alignment pins on the cover.

Figure 1-1745 Locate the tabs and pins on the cover

3. Pull the cover straight off of the chassis to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1746 Remove the inner cover (HPR)

Step 7: Remove the HPR entrance/exit sensors

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Disconnect two flat-flexible cables (FFCs).

ENWW Removal and replacement procedures 1129


Figure 1-1747 Disconnect two FFCs

2. Remove two screws.

Figure 1-1748 Remove two screws

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3. Remove the sensors.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1749 Remove the HPR entrance/exit sensor assembly

Step 8: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1131


Removal and replacement: Motor wall assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the HPR

● Step 2: Remove the rear cover

● Step 3: Remove the conditioner rear cover

● Step 4: Remove the motor wall assembly

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the motor wall assembly (floor standing finisher
printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Motor wall assembly part number

J7Z09-67999 Motor wall assembly

Required tools

● #20 TORX driver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

1132 Chapter 1 Removal and replacement ENWW


Step 1: Remove the HPR

1. Open the left door.

Figure 1-1750 Open the left door

2. Grasp the green handle, and then rotate the upper paper path assembly down and out of the printer.

Figure 1-1751 Rotate the upper paper path assembly down

ENWW Removal and replacement procedures 1133


3. Use two hands to grasp the green HPR handle, and then pull the HPR straight out of the printer to remove
it.

WARNING! The HPR might be hot. HP recommends waiting at least five minutes after turning the printer
power off before removing the HPR.

Figure 1-1752 Remove the HPR

Step 2: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1753 Remove four screws

1134 Chapter 1 Removal and replacement ENWW


2. Open the right- and left-side rear access covers.

Figure 1-1754 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1755 Release the latches

ENWW Removal and replacement procedures 1135


4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1756 Remove the rear cover

Step 3: Remove the conditioner rear cover

1. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-1757 Remove one screw

1136 Chapter 1 Removal and replacement ENWW


2. Rotate the left edge of the cover away from the printer to release the two tabs (callout 1) and the center
alignment post (callout 2), and then slide the cover to the right to remove it (callout 3).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1758 Remove the conditioner rear cover

Step 4: Remove the motor wall assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Disconnect two connectors.

NOTE: These two connectors are on a single flat-flexible cable (FFC).

Figure 1-1759 Disconnect two connectors

ENWW Removal and replacement procedures 1137


2. Remove three screws.

Reinstallation tip: Align the sheet-metal portion of the retention strap with the edge of the chassis when
it is reinstalled.

Figure 1-1760 Remove three screws

3. Slide the assembly straight out of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1761 Remove the motor wall assembly

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

1138 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable
gloves when handling rollers or pads or washing your hands or before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

ENWW Removal and replacement procedures 1139


Removal and replacement: Conditioner dual HE LMOD

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the heated pressure roller (HPR)

● Step 2: Remove the rear cover

● Step 3: Remove the conditioner rear cover

● Step 4: Remove the motor wall assembly

● Step 5: Remove the conditioner dual HE LMOD

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the conditioner dual HE LMOD (floor standing
finisher printers) (floor standing finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Conditioner dual HE LMOD part number

J7Z09-67026 Conditioner dual HE LMOD

Required tools

● #20 TORX driver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

1140 Chapter 1 Removal and replacement ENWW


Post service test

No post service test is available for this assembly.

Step 1: Remove the heated pressure roller (HPR)

1. Open the left door.

Figure 1-1762 Open the left door

2. Grasp the green handle, and then rotate the upper paper path assembly down and out of the printer.

Figure 1-1763 Rotate the upper paper path assembly down

ENWW Removal and replacement procedures 1141


3. Use two hands to grasp the green HPR handle, and then pull the HPR straight out of the printer to remove
it.

WARNING! The HPR might be hot. HP recommends waiting at least five minutes after turning the printer
power off before removing the HPR.

Figure 1-1764 Remove the HPR

Step 2: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1765 Remove four screws

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2. Open the right- and left-side rear access covers.

Figure 1-1766 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1767 Release the latches

ENWW Removal and replacement procedures 1143


4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1768 Remove the rear cover

Step 3: Remove the conditioner rear cover

1. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-1769 Remove one screw

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2. Rotate the left edge of the cover away from the printer to release the two tabs (callout 1) and the center
alignment post (callout 2), and then slide the cover to the right to remove it (callout 3).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1770 Remove the conditioner rear cover

Step 4: Remove the motor wall assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Disconnect two connectors.

NOTE: These two connectors are on a single flat-flexible cable (FFC).

Figure 1-1771 Disconnect two connectors

ENWW Removal and replacement procedures 1145


2. Remove three screws.

Reinstallation tip: Align the sheet-metal portion of the retention strap with the edge of the chassis when
it is reinstalled.

Figure 1-1772 Remove three screws

3. Slide the assembly straight out of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1773 Remove the motor wall assembly

Step 5: Remove the conditioner dual HE LMOD

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove one screw, and then slide the cover toward the inside of the printer to remove it.

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NOTE: This screw is longer than others used in the printer. Make sure to use this screw when reinstalling
the cover.

Figure 1-1774 Remove the cover

2. Disconnect one connector (callout 1), remove two screws (callout 2), and then slide the conditioner dual HE
LMOD into the printer (callout 3) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1775 Remove the conditioner dual HE LMOD

2
1

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

ENWW Removal and replacement procedures 1147


2. Unpack the replacement part from the packaging.

CAUTION: If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable
gloves when handling rollers or pads or washing your hands or before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

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Removal and replacement: Motor wall temperature sensor

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the HPR

● Step 2: Remove the rear cover

● Step 3: Remove the conditioner rear cover

● Step 4: Remove the motor wall assembly

● Step 5: Remove the motor wall temperature and humidity sensors

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the motor wall temperature sensor (floor
standing finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ There are no before performing service items for this assembly.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Motor wall temperature sensor part number

J7Z09-67026 Motor wall temperature sensor

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

ENWW Removal and replacement procedures 1149


Step 1: Remove the HPR

1. Open the left door.

Figure 1-1776 Open the left door

2. Grasp the green handle, and then rotate the upper paper path assembly down and out of the printer.

Figure 1-1777 Rotate the upper paper path assembly down

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3. Use two hands to grasp the green HPR handle, and then pull the HPR straight out of the printer to remove
it.

WARNING! The HPR might be hot. HP recommends waiting at least five minutes after turning the printer
power off before removing the HPR.

Figure 1-1778 Remove the HPR

Step 2: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1779 Remove four screws

ENWW Removal and replacement procedures 1151


2. Open the right- and left-side rear access covers.

Figure 1-1780 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1781 Release the latches

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4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1782 Remove the rear cover

Step 3: Remove the conditioner rear cover

1. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-1783 Remove one screw

ENWW Removal and replacement procedures 1153


2. Rotate the left edge of the cover away from the printer to release the two tabs (callout 1) and the center
alignment post (callout 2), and then slide the cover to the right to remove it (callout 3).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1784 Remove the conditioner rear cover

Step 4: Remove the motor wall assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Disconnect two connectors.

NOTE: These two connectors are on a single flat-flexible cable (FFC).

Figure 1-1785 Disconnect two connectors

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2. Remove three screws.

Reinstallation tip: Align the sheet-metal portion of the retention strap with the edge of the chassis when
it is reinstalled.

Figure 1-1786 Remove three screws

3. Slide the assembly straight out of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1787 Remove the motor wall assembly

Step 5: Remove the motor wall temperature and humidity sensors

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove one screw.

ENWW Removal and replacement procedures 1155


Figure 1-1788 Remove one screw

2. Slide the toward the front of the printer to release it, and then separate it from the chassis.

CAUTION: The assembly is still attached to the printer by a flat-flexible cable (FFC). Do not try to
completely remove the assembly.

Figure 1-1789 Release the assembly

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3. Disconnect one FFC, and then remove the sensor assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1790 Remove the motor wall temperature sensor

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

ENWW Removal and replacement procedures 1157


2. Unpack the replacement part from the packaging.

CAUTION: If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the
roller or pad can cause paper pickup and/or print-quality problems. HP recommends using disposable
gloves when handling rollers or pads or washing your hands or before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

1158 Chapter 1 Removal and replacement ENWW


Removal and replacement: Exit guide lower air duct

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the heated pressure roller (HPR)

● Step 2: Remove the front tower cover

● Step 3: Remove the conditioner top front cover

● Step 4: Remove the bridge assembly

● Step 5: Remove the conditioner inner HPR cover

● Step 7: Remove the exit guide lower

● Step 8: Remove the exit guide lower air duct

● Step 9: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the exit guide lower air duct (floor standing
finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ There are no before performing service items for this assembly.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Exit guide lower air duct part number

J7Z09-67009 Lower transport exit guide assembly

J7Z09-67010 HPR duct

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

ENWW Removal and replacement procedures 1159


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the heated pressure roller (HPR)

1. Open the left door.

Figure 1-1791 Open the left door

1160 Chapter 1 Removal and replacement ENWW


2. Grasp the green handle, and then rotate the upper paper path assembly down and out of the printer.

Figure 1-1792 Rotate the upper paper path assembly down

3. Use two hands to grasp the green HPR handle, and then pull the HPR straight out of the printer to remove
it.

WARNING! The HPR might be hot. HP recommends waiting at least five minutes after turning the printer
power off before removing the HPR.

Figure 1-1793 Remove the HPR

Step 2: Remove the front tower cover

NOTE: The left door and the upper paper path might already be open after removing the HPR. However, the
procedure below for removing the front tower cover is correct for this printer.

1. Do one of the following:

ENWW Removal and replacement procedures 1161


a. Floor standing finisher configuration: Open the left door and the upper front door.

Figure 1-1794 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-1795 Open the doors

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2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-1796 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-1797 Release the front tower cover

ENWW Removal and replacement procedures 1163


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1798 Remove the cover

Step 3: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

Figure 1-1799 Remove the blank cover

1164 Chapter 1 Removal and replacement ENWW


2. At the left side of the printer, remove two screws.

Figure 1-1800 Remove two screws

3. Rotate the left edge of the cover out and away from the printer.

Figure 1-1801 Rotate the left edge of the cover out

ENWW Removal and replacement procedures 1165


4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1802 Remove the cover

Step 4: Remove the bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-1803 Remove three screws

1166 Chapter 1 Removal and replacement ENWW


2. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-1804 Remove the bridge assembly

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when installing
the bridge assembly.

Figure 1-1805 Install the bridge assembly

ENWW Removal and replacement procedures 1167


Step 5: Remove the conditioner inner HPR cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove two screws, and then remove the conditioner left-front inner cover.

Figure 1-1806 Remove the conditioner inner HPR cover

2. Before proceeding, take note of the tabs and alignment pins on the cover.

Figure 1-1807 Locate the tabs and pins on the cover

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3. Pull the cover straight off of the chassis to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1808 Remove the inner cover (HPR)

Step 7: Remove the exit guide lower

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove five screws.

Figure 1-1809 Remove five screws

ENWW Removal and replacement procedures 1169


2. Before proceeding, take note of the keyed slots and screws along the top of the assembly.

Figure 1-1810 Note of the keyed slots and screws

3. Pull the guide forward, and then lift it up to disengage the screws and keyed slots. Remove the guide.

Figure 1-1811 Remove the exit guide lower

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Exit guide lower

▲ When installing the guide, make sure that the rail on the lower right end of the guide (callout 1)
engages with the slot in the air duct (callout 2).

1170 Chapter 1 Removal and replacement ENWW


Figure 1-1812 Install the exit guide lower

Step 8: Remove the exit guide lower air duct

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Disconnect two connectors (callout 1), and then peel the adhered flat-flexible cable (FFC) off of the chassis
(callout 2) and duct (make sure to peel it past the joint in the hard plastic duct—dashed line in the figure
below).

Figure 1-1813 Disconnect two connectors and peel back the FFC

2
1

ENWW Removal and replacement procedures 1171


2. Remove two screws.

Figure 1-1814 Remove two screws

3. From the HPR side of the printer, pull the duct straight out of the printer to remove it.

NOTE: The air duct is attached to the lower fan duct on the HPR side of the printer.

Figure 1-1815 Remove the exit guide lower air duct

1172 Chapter 1 Removal and replacement ENWW


4. Optional step: Transfer the lower jam wrap sensor (callout 1) to a replacement air duct.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1816 Install the exit guide lower air duct

Step 9: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1173


Removal and replacement: Heated pressure roller electrical interconnect

NOTE: This procedure is for floor standing finisher printer configurations only.

● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the conditioner rear cover

● Step 3: Remove the conditioner main PCA

● Step 4: Remove the front tower cover

● Step 5: Remove the conditioner top front cover

● Step 6: Remove the bridge assembly

● Step 7: Remove the conditioner inner HPR cover

● Step 8: Remove the HPR duct and exhaust fan lower

● Step 9: Remove the HPR electrical interconnect

● Step 10: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the heated pressure roller electrical interconnect
(HPR EI) (floor standing finisher printers).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ There are no before performing service items for this assembly.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

HPR electrical interconnect part number

J7Z09-67023 HPR electrical interconnect

Required tools

● #10 TORX driver with a magnetized tip

● #10 TORX thin shaft driver with a magnetized tip

● #20 TORX driver with a magnetized tip

● Needle-nose pliers

1174 Chapter 1 Removal and replacement ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1817 Remove four screws

ENWW Removal and replacement procedures 1175


2. Open the right- and left-side rear access covers.

Figure 1-1818 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1819 Release the latches

1176 Chapter 1 Removal and replacement ENWW


4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1820 Remove the rear cover

Step 2: Remove the conditioner rear cover

1. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-1821 Remove one screw

ENWW Removal and replacement procedures 1177


2. Rotate the left edge of the cover away from the printer to release the two tabs (callout 1) and the center
alignment post (callout 2), and then slide the cover to the right to remove it (callout 3).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1822 Remove the conditioner rear cover

Step 3: Remove the conditioner main PCA

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Do the following:

● Disconnect two connectors (callout 1), and then remove four screws (callout 2) and the AC line filter
and cover.

● Disconnect one inline connector (callout 3), and then release the wire harness from the retainers
(callout 4).

1178 Chapter 1 Removal and replacement ENWW


Figure 1-1823 Remove the AC line filter and cover

2
1

4 ~

2. Remove one screw (callout 1), release the wire harnesses from the retainers (callout 2), and then release
one tab (callout 3).

NOTE: This screw requires a thin shaft #10 TORX driver.

Figure 1-1824 Remove one screw

3
2

ENWW Removal and replacement procedures 1179


3. Rotate the top of the cover away from the chassis (callout 1), and then lift it up and off (callout 2) of the
chassis to remove it.

Figure 1-1825 Remove the cover

4. Disconnect all of the connectors, remove five screws, and then remove the PCA.

NOTE: There are nine flat-flexible cables (FFCs) and 5 wire-harness connectors.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1826 Remove the conditioner main PCA

Step 4: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

1180 Chapter 1 Removal and replacement ENWW


Figure 1-1827 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-1828 Open the doors

ENWW Removal and replacement procedures 1181


2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-1829 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-1830 Release the front tower cover

1182 Chapter 1 Removal and replacement ENWW


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1831 Remove the cover

Step 5: Remove the conditioner top front cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away from
the printer to release it. Remove the cover.

Figure 1-1832 Remove the blank cover

ENWW Removal and replacement procedures 1183


2. At the left side of the printer, remove two screws.

Figure 1-1833 Remove two screws

3. Rotate the left edge of the cover out and away from the printer.

Figure 1-1834 Rotate the left edge of the cover out

1184 Chapter 1 Removal and replacement ENWW


4. Continue to rotate the cover away from the printer, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1835 Remove the cover

Step 6: Remove the bridge assembly

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-1836 Remove three screws

ENWW Removal and replacement procedures 1185


2. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-1837 Remove the bridge assembly

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when installing
the bridge assembly.

Figure 1-1838 Install the bridge assembly

1186 Chapter 1 Removal and replacement ENWW


Step 7: Remove the conditioner inner HPR cover

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Remove two screws, and then remove the conditioner left-front inner cover.

Figure 1-1839 Remove the conditioner inner HPR cover

2. Before proceeding, take note of the tabs and alignment pins on the cover.

Figure 1-1840 Locate the tabs and pins on the cover

ENWW Removal and replacement procedures 1187


3. Pull the cover straight off of the chassis to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1841 Remove the inner cover (HPR)

Step 8: Remove the HPR duct and exhaust fan lower

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Disconnect one flat-flexible cable (FFC) and one connector (callout 1).

Figure 1-1842 Disconnect one FFC and one connector

1188 Chapter 1 Removal and replacement ENWW


2. Separate the flexible rubber duct from the fan housing (callout 1) and from the exhaust distribution duct
(callout 2).

NOTE: The duct is attached to the housing and air box with a slip fit. Hold the fan housing, and then pull
the duct away from it. Pull the duct away from the air box to release it.

Figure 1-1843 Release the rubber duct

3. Remove the flexible duct.

Reinstallation tip: To reinstall the duct, first attach the air box end, and then install the fan housing end.

Figure 1-1844 Remove the rubber duct

ENWW Removal and replacement procedures 1189


4. Peel the adhered FFC off of the chassis and duct (make sure to peel it past the joint in the hard plastic HPR
duct—dashed line in the figure below).

IMPORTANT: When the FFC is reinstalled, it must be fully adhered to the duct and chassis or it will be
damaged when the bridge is reinstalled. Press down firmly along the entire length of the FFC.

Figure 1-1845 Release the FFC

5. Disconnect one FFC.

TIP: It might be easier to disconnect the FFC by using needle-nose pliers.

Figure 1-1846 Disconnect one FFC

1190 Chapter 1 Removal and replacement ENWW


6. Remove one screw.

CAUTION: Place some sheets of paper in the bridge cavity to prevent the screw from entering the printer
if it is dropped (see the figure below).

Figure 1-1847 Remove one screw

7. Rotate the fan end of the duct away from the chassis (callout 1) to release it, and then remove the fan and
duct (callout 2).

Reinstallation tip: When reinstalling the fan and duct, push in on the hard plastic duct from the heated
pressure roller (HPR) side to make joining the two ducts easier.

Reverse the removal steps to install the assembly.

Figure 1-1848 Remove the lower duct and fan

ENWW Removal and replacement procedures 1191


Step 9: Remove the HPR electrical interconnect

NOTE: This procedure is for floor standing finisher printer configurations only.

1. Do the following:

● Disconnect one connector (callout 1).

● Use needle-nose pliers to release two standoffs (callout 2).

● Release the wire harness from the retainer (callout 3), and then pull the wire harness through the slot
in the chassis (callout 4).

Figure 1-1849 Disconnect one connector and release the wire harnesses

4~
1
3

2. From the HPR side of the printer, remove two screws.

Figure 1-1850 Remove two screws

1192 Chapter 1 Removal and replacement ENWW


3. Pull the assembly straight out of the printer.

Figure 1-1851 Release the HPR EI

4. Remove the HPR electrical interconnect assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1852 Remove the HPR electrical interconnect assembly

Step 10: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 1193


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1194 Chapter 1 Removal and replacement ENWW


Removal and replacement: Airflow repair kit
● Introduction

● Step 1: Remove the airflow assembly

● Step 2: Remove the rear cover

● Step 3: Remove the formatter, formatter cage, and back plate

● Step 4: Remove the AC controller module (ACCM)

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the airflow repair kit (airflow assembly and AC
control module (ACCM).

Click here to view a video of this procedure.

Click here to visit the HP video library.

● Airflow assembly

Click here to view a video of this procedure.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Airflow repair kit part number

A7W93-67027 Airflow repair kit

● Airflow assembly

● AC control module (ACCM)

● Flat-flexible cable (FFC)

Required tools

● #10 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

ENWW Removal and replacement procedures 1195


TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

See step 11 (Special installation instructions: Airflow assembly) for post service test instructions.

Step 1: Remove the airflow assembly

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the left door.

Figure 1-1853 Open the left door

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2. Grasp the green handle on the service fluid container, and then pull it straight out of the printer.

Figure 1-1854 Pull the service fluid container out

3. Remove one screw (callout 1), and then remove the left cover (callout 2).

Figure 1-1855 Remove one screw and the left cover

ENWW Removal and replacement procedures 1197


4. Remove one screw (callout 1), and then remove the right cover (callout 2).

Figure 1-1856 Remove one screw and the right cover

5. At the left side of the airflow assembly, disconnect one connector (callout 1) and one flat-flexible cable
(FFC) (callout 2).

Figure 1-1857 Disconnect one connector and one FFC

1 2

1198 Chapter 1 Removal and replacement ENWW


6. Loosen two screws (callout 1).

NOTE: These recessed screws are captive and cannot be removed.

Figure 1-1858 Loosen two screws

7. Rotate the top of the airflow assembly down and away from the printer.

Figure 1-1859 Rotate the top of the airflow assembly down

ENWW Removal and replacement procedures 1199


8. Slide the assembly straight out of the printer to release it.

CAUTION: Do not damage the FFC (at the left side of the airflow assembly) or the eject motor (on the
upper left-side of the airflow assembly) when removing the assembly.

NOTE: Slide the assembly as straight out as possible to avoid binding interference with the chassis. It
might take a considerable pulling force to release the bottom retainers.

TIP: Apply upward pressure to the inside bottom edge of the assembly to make it easier to remove.

Figure 1-1860 Slide the airflow assembly straight out of the printer

9. Remove the airflow assembly.

NOTE: When removing the airflow assembly to access other assemblies, place it on a soft surface to
avoid damage to the star wheels.

Figure 1-1861 Remove the airflow assembly

1200 Chapter 1 Removal and replacement ENWW


Step 2: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1862 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-1863 Open the rear access covers

ENWW Removal and replacement procedures 1201


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1864 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1865 Remove the rear cover

Step 3: Remove the formatter, formatter cage, and back plate

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

NOTE: Some of the figures in the procedure show an MFP printer. However, the procedure is correct for SFP
printers.

1. Loosen two thumbscrews (callout 1) and then lift up on the formatter cage cover (callout 2) to remove it.

1202 Chapter 1 Removal and replacement ENWW


NOTE: These screws are captive and cannot be removed.

Figure 1-1866 Remove the formatter cage cover

2. Do one of the following:

● For an MFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through
the openings in the formatter cage.

Figure 1-1867 Disconnect connectors

ENWW Removal and replacement procedures 1203


● For a SFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through the
openings in the formatter cage.

Figure 1-1868 Disconnect connectors

3. Disconnect one connector (callout 1).

Reinstallation tip: Make sure to reconnect this connector when installing the formatter and formatter
cage.

When correctly installed, the line on the FFC is parallel to the connector body.

Figure 1-1869 Disconnect one connector

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4. Remove four screws.

NOTE: One screw (callout 1) is captive and cannot be completely removed.

Figure 1-1870 Remove four screws

5. Rotate the bottom edge of the guide away from the printer (callout 1), and then slightly lift up on the
formatter cage while rotating the bottom edge of the cage away from the printer (callout 2) to release it.

Figure 1-1871 Release the formatter cage and back plate

ENWW Removal and replacement procedures 1205


6. Remove the formatter cage and back plate assembly.

Figure 1-1872 Remove the formatter cage and back plate

Step 4: Remove the AC controller module (ACCM)

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. At the rear of the printer, do one of the following:

● MFP models: Disconnect two (callout 1/2).

● SFP models: Disconnect one connector (callout 1).

Release the wire harness(es) from the retainer(s) (callout 3).

Figure 1-1873 Disconnect connector(s)

2
1

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2. Release one tab (callout 1), release three pins (callout 2), and then move the guide out of the way.

Figure 1-1874 Release the guide

2
2

3. Release one FFC from the guide (callout 1).

Figure 1-1875 Release one FFC from the guide

ENWW Removal and replacement procedures 1207


4. Remove two screws (callout 1).

Figure 1-1876 Remove three screws

5. Push up on the guide to release it, and then move it out of the way.

Reinstallation tip: There are some tabs on the sheet-metal side of the guide that install in corresponding
holes in the sheet-metal plate. The guide is flat against the sheet metal when it is correctly installed.

Figure 1-1877 Release the guide

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6. Disconnect three FFCs (callout 1), push in on the FFC just below the ferrite (callout 2) to release a tab, and
then slide the ferrite down and out of the holder (callout 3).

Figure 1-1878 Disconnect three FFCs

1
2
3

7. Carefully pry out on the hinge portion of the lower FFC guide to separate it from the AC control module, and
then move it out of the way.

Figure 1-1879 Move the lower FFC guide out of the way

ENWW Removal and replacement procedures 1209


8. Disconnect one connector (callout 1), remove four screws (callout 2) on the sheet-metal plate, and then
remove two screws (callout 3) on the AC control module.

Reinstallation tip: Install the four sheet-metal plate screws (callout 2) after installing two screws
(callout 3) on the AC control module. Doing so allows the AC module and plate to be repositioned if the four
screw holes in the plate are not completely aligned with the corresponding threaded holes in the chassis.

Figure 1-1880 Disconnect one connector and remove six screws

3
2

9. Hold the sheet-metal bracket out of the way, and slide the AC control module to the left and away from the
printer.

10. Remove the AC control module.

Figure 1-1881 Remove the AC control module

11. Reverse the removal steps to install the assemblies. Also use the following special installation instructions.

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Special installation instructions: Airflow repair kit

a. Take note of the mounting rail on the right side of the airflow assembly. This rail slides over a
corresponding mounting bracket on the right side of the printer chassis.

Figure 1-1882 Airflow assembly right side mounting rail

b. Take note of the mounting rail on the left side of the airflow assembly. This rail slides over a
corresponding mounting bracket on the left side of the printer chassis.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Figure 1-1883 Airflow assembly left side mounting rail

c. At the printer control panel, do the following:

i. Scroll to, and then select the Support Tools button.

ii. Select the Service button to display the Sign In screen.

ENWW Removal and replacement procedures 1211


iii. Type in the following service access personal identification number (PIN) for the printer:

● 09078017 (MFP)

09076517 (SFP)

iv. Select the Sign In button to enter the Service menu.

NOTE: The printer must restart to enter the Service menu. This can take up to 2 minutes.

v. Open the following menus:

● Advanced Service

● Component Tests

vi. Select the Airflow System Motors item, and then select the Start button.

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1212 Chapter 1 Removal and replacement ENWW


Removal and replacement: Aerosol fan
● Introduction

● Step 1: Remove the airflow assembly

● Step 2: Remove the aerosol fan

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the aerosol fan.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Aerosol fan part number

A7W93-67105 Aerosol fan

Required tools

● #10 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

ENWW Removal and replacement procedures 1213


Step 1: Remove the airflow assembly

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the left door.

Figure 1-1884 Open the left door

2. Grasp the green handle on the service fluid container, and then pull it straight out of the printer.

Figure 1-1885 Pull the service fluid container out

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3. Remove one screw (callout 1), and then remove the left cover (callout 2).

Figure 1-1886 Remove one screw and the left cover

4. Remove one screw (callout 1), and then remove the right cover (callout 2).

Figure 1-1887 Remove one screw and the right cover

ENWW Removal and replacement procedures 1215


5. At the left side of the airflow assembly, disconnect one connector (callout 1) and one flat-flexible cable
(FFC) (callout 2).

Figure 1-1888 Disconnect one connector and one FFC

1 2

6. Loosen two screws (callout 1).

NOTE: These recessed screws are captive and cannot be removed.

Figure 1-1889 Loosen two screws

1216 Chapter 1 Removal and replacement ENWW


7. Rotate the top of the airflow assembly down and away from the printer.

Figure 1-1890 Rotate the top of the airflow assembly down

8. Slide the assembly straight out of the printer to release it.

CAUTION: Do not damage the FFC (at the left side of the airflow assembly) or the eject motor (on the
upper left-side of the airflow assembly) when removing the assembly.

NOTE: Slide the assembly as straight out as possible to avoid binding interference with the chassis. It
might take a considerable pulling force to release the bottom retainers.

TIP: Apply upward pressure to the inside bottom edge of the assembly to make it easier to remove.

Figure 1-1891 Slide the airflow assembly straight out of the printer

ENWW Removal and replacement procedures 1217


9. Remove the airflow assembly.

NOTE: When removing the airflow assembly to access other assemblies, place it on a soft surface to
avoid damage to the star wheels.

Figure 1-1892 Remove the airflow assembly

Step 2: Remove the aerosol fan

1. Disconnect one flat-flexible cable (FFC) (callout 1), disconnect one connector (callout 2). and then release
the wire harness from the retainer (callout 3).

Figure 1-1893 Disconnect one FFC and connector

1218 Chapter 1 Removal and replacement ENWW


2. Partially peel the foam seal away from the airflow assembly covers.

NOTE: The foam seal does not need to be completely removed. Peel it back just far enough that the
covers can be separated (later in this procedure).

Figure 1-1894 Release the foam seal

3. Release the FFC from the guide.

Figure 1-1895 Release the FFC

ENWW Removal and replacement procedures 1219


4. Remove four screws, and then move the fan cover out of the way.

Figure 1-1896 Remove four screws

5. Remove the fan.

TIP: Reverse the removal steps to install the assembly.

Figure 1-1897 Remove the fan

6. Reverse the removal steps to install the assemblies. Also use the following special installation instructions.

Special installation instructions: Aerosol fan

a. Take note of the mounting rail on the right side of the airflow assembly. This rail slides over a
corresponding mounting bracket on the right side of the printer chassis.

1220 Chapter 1 Removal and replacement ENWW


Figure 1-1898 Airflow assembly right side mounting rail

b. Take note of the mounting rail on the left side of the airflow assembly. This rail slides over a
corresponding mounting bracket on the left side of the printer chassis.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Figure 1-1899 Airflow assembly left side mounting rail

c. At the printer control panel, do the following:

i. Scroll to, and then touch the Support Tools button.

ii. Touch the Service button to display the Sign In screen.

iii. Make sure that Service Access Code displays in the Access Type area.

iv. Type in the following service access personal identification number (PIN) for the printer:

● 09078017 (MFP)

ENWW Removal and replacement procedures 1221


09076517 (SFP)

v. Select Sign In to enter the Service menu.

NOTE: The printer must restart to enter the Service menu. This can take up to 2 minutes.

vi. Open the following menus:

● Advanced Service

● Component Tests

vii. Select the Airflow System Motors item, and then select the Start button.

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1222 Chapter 1 Removal and replacement ENWW


Removal and replacement: Service fluid container electrical interconnect kit
● Introduction

● Step 1: Remove the service fluid container

● Step 2: Remove the front tower cover

● Step 1: Remove the cartridge door

● Step 3: Remove the middle internal front cover

● Step 4: Remove the lower front cover

● Step 5: Remove the service fluid container electrical interconnect kit

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the service fluid container electrical interconnect
kit.

Click here to view a video of this procedure (755/765/774/779/780/785).

Click here to view a video of this procedure (785z+/E77650z+/E77660z+/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Service fluid container electrical interconnect kit part number

A7W93-67102 Service fluid container electrical interconnect kit

Required tools

● #6 TORX driver with a magnetic tip

● #10 TORX driver with a magnetic tip

● Small flat-blade screwdriver (optional)

ENWW Removal and replacement procedures 1223


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the service fluid container

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the left door.

Figure 1-1900 Open the left door

1224 Chapter 1 Removal and replacement ENWW


2. Grasp the green handle on the service fluid container, and then pull it straight out of the printer.

Figure 1-1901 Pull the service fluid container out

3. At the left side service fluid container mounting rail, rotate the blue latch to the open position.

Figure 1-1902 Open the blue latch

ENWW Removal and replacement procedures 1225


4. Rotate the left rail mounting pin up and out of the rail (callout 1), slightly slide the service fluid container to
the left (callout 2) to release the right rail mounting pin, and then remove the service fluid container
(callout 3).

Figure 1-1903 Remove the service fluid container

1 3
2

Step 2: Remove the front tower cover

1. Open the cartridge door.

Figure 1-1904 Open the door

1226 Chapter 1 Removal and replacement ENWW


2. Release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-1905 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-1906 Release the front tower cover

ENWW Removal and replacement procedures 1227


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1907 Remove the cover

Step 1: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-1908 Release the left side retainer

1228 Chapter 1 Removal and replacement ENWW


2. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-1909 Release the right side retainer

3. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1910 Remove the cartridge door

Step 3: Remove the middle internal front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. Open the upper front door, grasp the door hinges, and then push them straight in to release them.

ENWW Removal and replacement procedures 1229


NOTE: The hinges are spring loaded.

Figure 1-1911 Release the door hinges

b. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2) to remove the door.

Figure 1-1912 Slide the hinges out of the brackets and remove the door

2
1

1230 Chapter 1 Removal and replacement ENWW


2. Remove five screws (callout 1).

Figure 1-1913 Remove five screws

3. Lift up the middle of the output bin up and pull out on the middle internal front cover to release one tab.

Figure 1-1914 Release one tab

ENWW Removal and replacement procedures 1231


4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up to release it
(callout 2).

CAUTION: The cover is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the cover.

Figure 1-1915 Release the cover

1
2

5. Disconnect one FFC and release the ferrite from the holder (callout 1), and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1916 Remove the middle internal front cover

Step 4: Remove the lower front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Move the cartridge door hinges and connecting bar to the door closed position.

1232 Chapter 1 Removal and replacement ENWW


2. Remove two screws (callout 1), and then remove the hinge connecting bar.

Figure 1-1917 Remove the hinge connecting bar

3. Pull the tray(s) out until they stop, lift up, and then remove the tray(s).

NOTE: The A4 tandem Tray 2/3 configuration is shown below. However, removing the single A3 Tray 2 is
identical.

Figure 1-1918 Remove the tray(s)

ENWW Removal and replacement procedures 1233


4. Locate the cover lock near one of the hinges.

Figure 1-1919 Locate the cover lock feature

5. Use needle-nose pliers to pull the locking lever out until it stops.

Figure 1-1920 Pull the locking lever out

1234 Chapter 1 Removal and replacement ENWW


6. Slide the lock shaft away from the hinge to release it.

Figure 1-1921 Slide the lock shaft away from the hinge

7. Verify that the lock shaft is released, and then repeat these steps to release and unlock the remaining
cover lock (see step 4).

CAUTION: Both cover locks must be released and unlocked to avoid damage to the lower front cover
when it is removed.

Figure 1-1922 Verify that the lock shaft is released

ENWW Removal and replacement procedures 1235


8. Move the hinges to the door open position (callout 1), and then remove five screws (callout 2).

Figure 1-1923 Remove five screws

1 1

9. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1924 Remove the front lower cover

Step 5: Remove the service fluid container electrical interconnect kit

1. Disconnect one flat-flexible cable (FFC) (callout 1), and then pass the FFC through the ferrite (callout 2).

1236 Chapter 1 Removal and replacement ENWW


Figure 1-1925 Disconnect one FFC

2. Remove one screw (callout 1), and then remove the cover (callout 2).

NOTE: This screw requires a #6 TORX driver.

Figure 1-1926 Release two tabs

ENWW Removal and replacement procedures 1237


3. Remove the interconnect PCA.

NOTE: Pass the FFC through the opening in the printer chassis.

Figure 1-1927 Remove the PCA

4. Use a finger to reach in behind the contact block, and then push it out of the holder.

Figure 1-1928 Remove the contact block

5. Reverse the removal steps to install the assemblies. Also use the following special installation instructions.

Special installation instructions: Service fluid container electrical interconnect kit

▲ Before installing the contact block, take note of the correct installation orientation (below).

1238 Chapter 1 Removal and replacement ENWW


Figure 1-1929 Correct contact block orientation

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1239


Removal and replacement: Ejection drive assembly
● Introduction

● Step 1: Remove the airflow assembly

● Step 2: Remove the rear cover

● Step 3: Remove the ejection drive assembly

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the ejection drive assembly.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Ejection drive assembly part number

A7W93-67054 Ejection drive assembly

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

1240 Chapter 1 Removal and replacement ENWW


Post service test

No post service test is available for this assembly.

Step 1: Remove the airflow assembly

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the left door.

Figure 1-1930 Open the left door

2. Grasp the green handle on the service fluid container, and then pull it straight out of the printer.

Figure 1-1931 Pull the service fluid container out

ENWW Removal and replacement procedures 1241


3. Remove one screw (callout 1), and then remove the left cover (callout 2).

Figure 1-1932 Remove one screw and the left cover

4. Remove one screw (callout 1), and then remove the right cover (callout 2).

Figure 1-1933 Remove one screw and the right cover

1242 Chapter 1 Removal and replacement ENWW


5. At the left side of the airflow assembly, disconnect one connector (callout 1) and one flat-flexible cable
(FFC) (callout 2).

Figure 1-1934 Disconnect one connector and one FFC

1 2

6. Loosen two screws (callout 1).

NOTE: These recessed screws are captive and cannot be removed.

Figure 1-1935 Loosen two screws

ENWW Removal and replacement procedures 1243


7. Rotate the top of the airflow assembly down and away from the printer.

Figure 1-1936 Rotate the top of the airflow assembly down

8. Slide the assembly straight out of the printer to release it.

CAUTION: Do not damage the FFC (at the left side of the airflow assembly) or the eject motor (on the
upper left-side of the airflow assembly) when removing the assembly.

NOTE: Slide the assembly as straight out as possible to avoid binding interference with the chassis. It
might take a considerable pulling force to release the bottom retainers.

TIP: Apply upward pressure to the inside bottom edge of the assembly to make it easier to remove.

Figure 1-1937 Slide the airflow assembly straight out of the printer

1244 Chapter 1 Removal and replacement ENWW


9. Remove the airflow assembly.

NOTE: When removing the airflow assembly to access other assemblies, place it on a soft surface to
avoid damage to the star wheels.

Figure 1-1938 Remove the airflow assembly

Step 2: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1939 Remove four screws

ENWW Removal and replacement procedures 1245


2. Open the right- and left-side rear access covers.

Figure 1-1940 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1941 Release the latches

1246 Chapter 1 Removal and replacement ENWW


4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1942 Remove the rear cover

Step 3: Remove the ejection drive assembly

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. SFP models only: Remove one screw, and then remove the black-plastic support bracket

Figure 1-1943 Remove the bracket

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2. Release the wire harness and cables form the guide (callout 1).

NOTE: SFP printer cables shown. An MFP printer has additional cables.

Figure 1-1944 Release the wire harness and cables

3. Loosen two thumbscrews, and then remove the formatter cage cover.

NOTE: These screws are captive.

Figure 1-1945 Remove the cover

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4. Remove one screw.

Figure 1-1946 Remove one screw

5. Release three pins, and then move the guide (callout 1) to the left to get it out of the way.

Figure 1-1947 Move the guide out of the way

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6. Disconnect two flat-flexible cables (FFCs) (callout 1), loosen one screw (callout 2), and then rotate the guide
up (callout 3) and away from the chassis to move it out of the way.

NOTE: The screw is captive.

When the guide is fully raised, it locks in the up position.

Figure 1-1948 Move the guide out of the way

1 2
3

7. Disconnect one FFC (callout 1), and then release it from the guide (callout 2).

Figure 1-1949 Disconnect one FFC

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8. Loosen three screws (callout 1), and then remove two screws (callout 2).

NOTE: The three drive gear screws (callout 1) are captive.

Reinstallation tip: The motor screws (callout 2) are shorter than other screws used in the printer. Make
sure that these screws are used when the ejection drive assembly installed.

Figure 1-1950 Remove five screws

9. At the left side of the printer, pass the ejection drive assembly FFC through the slot in the chassis.

Figure 1-1951 Release the FFC

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10. Slightly raise the drive gear assembly, push up slightly on the motor to release it, and then remove the
motor.

Figure 1-1952 Remove the motor

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Removal and replacement: Printhead assembly
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the right tower cover

● Step 3: Remove the cartridge door

● Step 4: Remove the front tower cover

● Step 5: Remove the middle internal front cover

● Step 6: Remove the output bin

● Step 7: Remove the printhead assembly

● Step 8: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the printhead assembly.

Click here to view a video of this procedure (755/765/774/779/780/785).

Click here to view a video of this procedure (785z+/E77650z+/E77660z+/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Printhead assembly number

A7W93-67069 Printhead assembly with instruction guide

NOTE: The following parts are included:

● Fluid service container

● Shipping restrain (rear)

● Shipping restrain (front)

● Printhead wiper (installed in the printhead assembly)

● Start-up cartridge set

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Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Print a page, and then the check the print quality.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-1953 Remove four screws

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2. Open the right- and left-side rear access covers.

Figure 1-1954 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-1955 Release the latches

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4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1956 Remove the rear cover

Step 2: Remove the right tower cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the right door.

Figure 1-1957 Open the right door

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2. Release the bottom edge of the right tower cover (callout 1), and then pull straight out on the cover
(callout 2) to remove it.

NOTE: It might take considerable force to remove this cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1958 Remove the right tower cover

Step 3: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the cartridge door.

Figure 1-1959 Open the cartridge door

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2. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-1960 Release the left side retainer

3. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-1961 Release the right side retainer

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4. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1962 Remove the cartridge door

Step 4: Remove the front tower cover

1. Open the left door.

Figure 1-1963 Open the left door

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2. Release two tabs (callout 1).

NOTE: Spread these tabs to release (do not pinch).

Figure 1-1964 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-1965 Release the front tower cover

2
1

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4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1966 Remove the cover

Step 5: Remove the middle internal front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. Open the upper front door, grasp the door hinges, and then push them straight in to release them.

NOTE: The hinges are spring loaded.

Figure 1-1967 Release the door hinges

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b. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2) to remove the door.

Figure 1-1968 Slide the hinges out of the brackets and remove the door

2
1

2. Remove five screws (callout 1).

Figure 1-1969 Remove five screws

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3. Lift up the middle of the output bin up and pull out on the middle internal front cover to release one tab.

Figure 1-1970 Release one tab

4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up to release it
(callout 2).

CAUTION: The cover is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the cover.

Figure 1-1971 Release the cover

1
2

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5. Disconnect one FFC and release the ferrite from the holder (callout 1), and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-1972 Remove the middle internal front cover

Step 6: Remove the output bin

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

NOTE: For floor standing finisher printers, the output bin will look different than shown in the figures in this
section. However, the removal steps are valid for that printer configuration.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away
from the printer to release it. Remove the cover.

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Figure 1-1973 Remove the blank cover

b. At the left side of the printer, remove two screws.

Figure 1-1974 Remove two screws

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c. Rotate the left edge of the cover out and away from the printer.

Figure 1-1975 Rotate the left edge of the cover out

d. Continue to rotate the cover away from the printer, and then remove the cover.

Figure 1-1976 Remove the cover

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e. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-1977 Remove three screws

f. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-1978 Remove the bridge assembly

g. Reverse the removal steps to install the assembly. Also use the following special installation
instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when
installing the bridge assembly.

ENWW Removal and replacement procedures 1267


Figure 1-1979 Install the bridge assembly

2. Disconnect one flat-flexible cable (FFC), and then remove two screws (callout 1).

Figure 1-1980 Disconnect one FFC and remove two screws

2
1

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3. Remove two flaps (callout 1) from the output shaft.

NOTE: These flaps snap onto the shaft.

Figure 1-1981 Remove the flaps

4. Squeeze two tabs together (callout 1), and then slightly slide the output bin towards the front of the printer
(callout 2).

Figure 1-1982 Release two tabs

1
2

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5. Pull the output bin straight out of the printer to remove it.

Figure 1-1983 Remove the output bin

6. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Standard output bin

a. If a replacement output bin is installed, carefully remove the LED module (callout 1) from the
discarded output bin, and then install it on the replacement output bin.

NOTE: The FFC (callout 2) is adhered to the output bin with two-sided tape.

Figure 1-1984 Remove the LED module

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b. Before proceeding, locate the mounting rail (callout 1) on the output bin.

Figure 1-1985 Locate the mounting rail (output bin)

c. Before proceeding, locate the mounting rail (callout 1) on the printer.

Figure 1-1986 Locate the mounting rail (printer)

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d. Align the mounting rail on the output bin with the mounting rail on the printer.

Figure 1-1987 Align the mounting rails

e. Slide the output bin about half way in, and then slightly lift the right side of the output bin so that the
inner clip (callout 1) will pass over the sheet-metal chassis (callout 2).

Figure 1-1988 Slide the output bin about half way in

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f. Continue to slide the output bin into place, and make sure that the inner clip (callout 1) engages the
slot in the sheet-metal chassis (callout 2).

Figure 1-1989 Engage the inner clip

g. Slide the output bin straight onto the printer.

IMPORTANT: Slide the output bin completely into place. Make sure it slides straight onto the printer.

Figure 1-1990 Install the output bin

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h. From the right side of the printer, check the tabs on the output bin. If it is correctly installed, these
tabs are aligned with the hole in the chassis.

IMPORTANT: If the tabs are not aligned with the hole in the chassis and would require pushing in on
the output bin to align them, the output bin must be removed and reinstalled—most likely the output
bin mounting rail was not aligned and installed on the printer mounting rail.

NOTE: Make sure that the output stack control arm shaft is engaged with its drive motor.

Figure 1-1991 Check the output bin installation

Step 7: Remove the printhead assembly

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

NOTE: The following procedure is for replacing a defective printhead assembly. Special instructions are
provided at the end of this procedure that must be followed to make sure that the replacement printhead
assembly installation is successful.

1. Remove the print cartridges, and then install the shipping fluid cap.

NOTE: Make sure that the start-up supplies (included with the replacement assembly) are used when the
power is turned on for the first time after replacing the printhead assembly.

Make sure that clean unused paper is loaded in Tray 2.

TIP: If the original fluid cap is not available, use the one that is installed in the replacement printhead
assembly.

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Figure 1-1992 Install the fluid cap

2. Before proceeding, do the following:

Reinstallation tip: This is a removal only step. When installing the replacement printhead, skip this step
(the printhead wiper will already be in the home position).

a. Check the location of the printhead wiper. If it is in the correct position (all the way in and under the
printhead), go to step3. If it is not in the correct position (for example, callout 1 below), continue with
these sub steps.

Figure 1-1993 Printhead wiper out

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b. Support the printhead bar (callout 1), and then disengage a spring loaded gear (callout 2; pull it
toward the front of the printer). Make sure the printhead is fully raised, and then turn the manual
wiper movement shaft counterclockwise (callout 3) to move the wiper into the printer. Continue to
turn the shaft until the wiper stops.

CAUTION: Lifting up on printhead bar prevents the moving wiper from damaging the printhead.

Figure 1-1994 Move the wiper into the printer

3. At the right side of the printer, install the right-rear shipping restraint.

CAUTION: Verify that the shipping restraint is locked in place.

Shipping restraints (supplied in the kit) must be used to avoid the following conditions:

● The printhead wiper can slide out of the printhead assembly when it is removed.

● The replacement printhead assembly can become misaligned when it is installed.

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Figure 1-1995 Install the right-rear shipping restraint

4. Install the right-front shipping restraint.

CAUTION: Verify that the shipping restraint is locked in place.

Shipping restraints (supplied in the kit) must be used to avoid the following conditions:

● The printhead wiper can slide out of the printhead assembly when it is removed.

● The replacement printhead assembly can become misaligned when it is installed.

Figure 1-1996 Install the right-front shipping restraint

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5. Remove three screws in the following order: Remove one screw (PB1; callout 1), remove one screw (PB2;
callout 2), and then remove one screw (PB3; callout 3).

IMPORTANT: These screws must be removed/installed in the correct order.

Reinstallation tip: Reinstall these screws in the following order: Install one screw (PB1; callout 1), install
one screw (PB2; callout 2), and then install one screw (PB3; callout 3).

Figure 1-1997 Remove three screws

2
1

6. At the rear of the printer, disconnect three flat-flexible cables (FFCs) (callout 1).

CAUTION: One FFC connector (callout 2) is a zero insertion force (ZIF) connector. Open a small clip on the
connector to remove the FFC.

Figure 1-1998 Disconnect three FFCs

1 2

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7. Loosen two screws in the following order: Loosen one screw (PB4; callout 1), and then loosen one screw
(PB5; callout 2).

The guide shown in the figure below looks slightly different than the one installed on this printer, but screw
access is the same.

IMPORTANT: These screws must be removed/installed in the correct order.

NOTE: These screws are captive and cannot be removed. Turn the screws 5 or 6 full counterclockwise/
clockwise revolutions to make sure they disengage/engage the printhead assembly.

Reinstallation tip: Tighten these screws in the following order: Tighten one screw (PB4; callout 1), and
then tighten one screw (PB5; callout 2).

Figure 1-1999 Loosen two screws

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8. At the front of the printer, rotate the printhead FFC guide down (towards the printhead assembly) until it
snaps into the locked position.

IMPORTANT: Make sure that the FFCs are fully on the printhead side of the sheet-metal chassis.

NOTE: An audible click is heard when the guide locks onto the printhead assembly.

Figure 1-2000 Rotate the FFC guide down

9. Remove three screws in the following order: Remove one screw (PB6; callout 1), remove one screw (PB7;
callout 2), and then remove one screw (PB8; callout 3).

IMPORTANT: These screws must be removed/installed in the correct order.

Reinstallation tip: Reinstall these screws in the following order: Install one screw (PB6; callout 1), install
one screw (PB7; callout 2), and then install one screw (PB8; callout 3).

Figure 1-2001 Remove three screws

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10. Grasp the printhead print bar (callout 1) and the right side (callout 2) of the assembly, and then carefully
slide it to the right (callout 3) to remove it.

IMPORTANT: Use the packaging material from the replacement printhead assembly to send the defective
part back to HP.

NOTE: It might be necessary to slightly flex the corner (callout 4) of the lower front cover away from the
printer chassis so that it does not interfere with the assembly.

Figure 1-2002 Remove the printhead assembly

1
3

11. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Special installation instructions: Replacement printhead and wiper assembly

CAUTION: Before reinstalling the printer covers, follow the steps in this section to make sure that the
printhead assembly is correctly installed in the printer—it must be correctly aligned to prevent the wiper
from binding during printer operation.

a. Do the following:

a. Before proceeding, take note of the engagement racks (callout 1) on the bottom of the
printhead wiper and the drive wheels (callout 2) in the printer.

ENWW Removal and replacement procedures 1281


Figure 1-2003 Wiper engagement racks and drive wheels

1
2

b. Partially install the printhead assembly into the printer until the first two tabs (front tabs shown)
rest on the printer chassis.

IMPORTANT: When the middle tab (callout 1) is aligned with the printer chassis, the wiper
engagement racks are engaged with the drive wheels. See Figure 1-2003 Wiper engagement
racks and drive wheels on page 1282.

Figure 1-2004 Partially install the printhead assembly

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c. Use a small flat-blade screwdriver to carefully flex the corner of the lower front cover away
from the printer chassis—this creates the required clearance for the printhead assembly to fully
travel into the printer.

Figure 1-2005 Flex the corner of the lower front corner

d. Push down on the top of the printhead assembly, and then turn the manual wiper movement
shaft clockwise to disengage the wiper engagement racks from the drive wheels.

NOTE: If necessary, see Figure 1-2003 Wiper engagement racks and drive wheels
on page 1282.

Figure 1-2006 Disengage the wiper engagement racks from the drive wheels

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e. Continue to push down on the top of the printhead assembly, slightly slide it back into the
printer, and then turn the manual wiper movement shaft counterclockwise to engage the wiper
engagement racks with the drive wheels.

NOTE: This step ensures that the assembly is installed correctly aligned in the chassis.

Figure 1-2007 Engage the wiper engagement racks from the drive wheels

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f. With constant down pressure on the printhead assembly, continue to turn the manual wiper
movement shaft counterclockwise to pull the assembly fully into the chassis.

IMPORTANT: Down pressure on the assembly ensures that the engagement racks on the wiper
do not ride up and over the drive wheels, which can cause the assembly to become misaligned
in the printer.

TIP: If the printhead assembly is about 10 mm (0.5 in) from being fully in and will not slide in
any further, the mounting screws at the rear of the printer (PB4 and/or PB5) might be
protruding into the printhead cavity. Use a magnetized screwdriver to pull them back out.

Figure 1-2008 Fully install the printhead assembly

g. When the assembly is fully seated, install screw PB1 (callout 1), PB2 (callout 2), and then PB3
(callout 3) to keep the assembly from moving.

NOTE: Remove the flat-blade screwdriver, and continue the reinstall steps.

Figure 1-2009 Install screws PB 1/2/3

2
1

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b. After all printhead assembly screws are installed (in the correct order), remove the wiper shipping
restraints, and then do the following:

NOTE: Use a #20 TORX driver to turn the manual wiper movement shaft.

● Support the printhead bar (callout 1), and then disengage a spring loaded gear (callout 2; pull it
toward the front of the printer). Make sure the printhead is fully raised, and then turn the
manual wiper movement shaft clockwise (callout 3) to move the wiper away from the printhead
(towards the right door).

CAUTION: Do not move the wiper so far away from the printhead that the engagement rack
disengage from the drive wheels. If necessary, see Figure 1-2003 Wiper engagement racks and
drive wheels on page 1282.

Figure 1-2010 Move the wiper away from the printhead

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● Continue to support the printhead bar (callout 1), verify that the spring-loaded gear is
disengaged (callout 2; pull it toward the front of the printer). Make sure the printhead is fully
raised, and then turn the manual wiper movement shaft counterclockwise (callout 3) to move
the wiper to its home position under the printhead.

NOTE: The wiper should move with little force required to turn the manual shaft.

If excessive force is required to move the wiper, the printhead is not correctly aligned in the
printer chassis.

Figure 1-2011 Move the wiper to its home position

Special installation instructions: Printhead assembly (remove the service fluid container)

CAUTION: A replacement service fluid container is supplied with a replacement printhead assembly. The
replacement service fluid container must be installed before the printer power is turned on after installing
the replacement print head assembly. Follow the instruction below to remove the installed service fluid
container

IMPORTANT: Failure to install a replacement service fluid container might cause an over-flow ink
condition.

a. Open the left door.

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Figure 1-2012 Open the left door

b. Grasp the green handle on the service fluid container, and then pull it straight out of the printer.

Figure 1-2013 Pull the service fluid container out

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c. At the left side of the service fluid container mounting rails, rotate the blue latch to the open position.

Figure 1-2014 Open the blue latch

d. Rotate the left rail mounting pin up and out of the rail (callout 1), slightly slide the service fluid
container to the left (callout 2) to release the right rail mounting pin, and then remove the service
fluid container (callout 3).

Figure 1-2015 Remove the service fluid container

1 3
2

Install the replacement service fluid container

CAUTION: A replacement service fluid container is supplied with a replacement printhead assembly. The
replacement service fluid container must be installed before the printer power is turned on after installing
the replacement print head assembly. Follow the instructions below to install a replacement service fluid
container.

IMPORTANT: Failure to install a replacement service fluid container might cause an over-flow ink
condition.

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NOTE: After the replacement fluid service container is installed, go to step 12.

a. Position the service fluid container right rail pin in the mounting rail (callout 1/2), and then rotate the
left rail mounting pin down and into the rail (callout 3).

Figure 1-2016 Install the service fluid container

2
1

b. At the left side of the service fluid mounting rails, rotate the blue latch to the closed position.

Figure 1-2017 Close the blue latch

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c. Grasp the green handle on the service fluid container, and then push it straight into the printer.

Figure 1-2018 Push the service fluid container in

d. Close the left door.

Figure 1-2019 Close the left door

12. At the printer control panel, do the following:

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Set up the replacement printhead assembly

IMPORTANT:

● Make sure that the start-up cartridges are installed before proceeding. Used cartridges might not
contain enough ink to validate and initialize the replacement printhead assembly.

● In the unlikely event that a supply is missing or defective, substitute a regular full trade supply for the
missing or defective supply. The initialization process uses a considerable amount of ink, so the
substitute supply must be new to avoid an out of ink condition during printhead initialization.

NOTE: The initialization process takes about 26 minutes to complete.

Several pages might print during this process. Discard these pages.

Once the initialization process begins, the installed replacement printhead is paired to the printer. If it is
removed before initialization begins, it is still considered a “new” printhead assembly.

TIP: The initialization processes use paper. Make sure that paper is loaded in the Tray 2.

a. Turn the printer power on (prompts appear on the control-panel display for the following steps).

b. When the Set up Printhead Assembly screen appears on the control-panel display, select the Start
button to begin the process.

c. When the Sign In screen appears on the control-panel display, type in the following service access
personal identification number (PIN) for the printer:

● 09078017 (MFP)

● 09076517 (SFP)

d. Select the Sign In button to enter the Service menu.

NOTE: After singing in, the Advanced Service menu opens.

e. Several printhead validation screens appear on the control-panel display. When prompted, select the
Continue button to finish the printhead initialization.

IMPORTANT: When initializing is completed, the printhead is permanently paired to the printer.

NOTE: Do not turn the printer power off during printhead initialization.

Printing is not available while the printhead is initializing (other functions, like printer configuration
settings, might be available during this process.

Verify drop detect status

a. From the Home screen on the printer control panel, scroll to and select Support Tools.

b. Select Service to display the Sign In screen.

c. Make sure that Service Access Code displays in the Access Type area.

d. Type in the following service access personal identification number (PIN) for the printer:

● 09078017 (MFP)

● 09076517 (SFP)

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e. Select the Sign In button to enter the Service menu.

f. Select the Service Reports item, select the Printhead checkbox, and then select the Printer icon to
print the report.

g. Verify that the 32. Drop Detect Status line item is Enabled.

h. If line item 32 is Disabled, do the following:

i. From the main Service menu screen, open the following menus:

● Advanced Service

● Calibration/Cleaning

ii. Select the Perform Drop Detect item, and then select the Start button.

Verify print quality

▲ Print a Print Quality Report, and then verify that the print quality is acceptable.

1. From the Home screen on the printer control panel, scroll to and select the Support Tools
button.

2. Open the following menus:

– Troubleshooting

– Print Quality Pages

3. Select the Print Quality Report item, and then select the Print button to print the page.

TIP: To get further assistance in print-quality troubleshooting, go to www.hp.com/support and select PQ


Troubleshooting Tools.

Step 8: Unpack the replacement assembly

IMPORTANT: Use the packaging material from the replacement printhead assembly to send the defective part
back to HP.

1. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

2. Use the packaging material from the replacement PCA to send the defective part back to HP.

3. To install an assembly, reverse the removal steps.

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NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Removal and replacement: Supply interconnect kit
● Introduction

● Step 1: Remove the right tower cover

● Step 2: Remove the front tower cover

● Step 2: Remove the cartridge door

● Step 4: Remove the middle internal front cover

● Step 5: Remove the standard output bin

● Step 6: Remove the supply interconnect kit

● Step 7: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the supply interconnect kit.

Click here to view a video of this procedure (755/765/774/779/780/785).

Click here to view a video of this procedure (785z+/E77650z+/E77660z+/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

ENWW Removal and replacement procedures 1295


Supply interconnect kit part number

A7W93-67103 Supply interconnect kit

This kit includes the following printhead components:

● Flex needle (4)

● Spring, cartridge eject (4)

● Latch arm, cartridge (4)

● Spring, latch (4)

● PCA, acumen contact (1)

Required tools

● #10 TORX driver with a magnetized tip

● #10 TORX short shaft driver with a magnetized tip

IMPORTANT: Required for printers with an inline finisher configuration. If this short shaft driver is not
available, the printhead assembly must be removed to install the supply interconnect kit components. The
shaft and handle length combined should not exceed 83 mm (3.25 in).

● #20 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the right tower cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the right door.

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Figure 1-2020 Open the right door

2. Release the bottom edge of the right tower cover (callout 1), and then pull straight out on the cover
(callout 2) to remove it.

NOTE: It might take considerable force to remove this cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2021 Remove the right tower cover

Step 2: Remove the front tower cover

1. Do one of the following:

a. Floor standing finisher configuration: Open the left door and the upper front door.

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Figure 1-2022 Open the doors

b. All other configurations: Open the left door and cartridge door.

Figure 1-2023 Open the doors

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2. At the left side of the printer, release two tabs.

NOTE: Spread these tabs to release (do not pinch).

Figure 1-2024 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-2025 Release the front tower cover

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4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2026 Remove the cover

Step 2: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the cartridge door.

Figure 1-2027 Open the cartridge door

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2. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-2028 Release the left side retainer

3. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-2029 Release the right side retainer

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4. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2030 Remove the cartridge door

Step 4: Remove the middle internal front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. Open the upper front door, grasp the door hinges, and then push them straight in to release them.

NOTE: The hinges are spring loaded.

Figure 1-2031 Release the door hinges

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b. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2) to remove the door.

Figure 1-2032 Slide the hinges out of the brackets and remove the door

2
1

2. Remove five screws (callout 1).

Figure 1-2033 Remove five screws

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3. Lift up the middle of the output bin up and pull out on the middle internal front cover to release one tab.

Figure 1-2034 Release one tab

4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up to release it
(callout 2).

CAUTION: The cover is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the cover.

Figure 1-2035 Release the cover

1
2

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5. Disconnect one FFC and release the ferrite from the holder (callout 1), and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2036 Remove the middle internal front cover

Step 5: Remove the standard output bin

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

NOTE: For floor standing finisher printers, the output bin will look different than shown in the figures in this
section. However, the removal steps are valid for that printer configuration.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away
from the printer to release it. Remove the cover.

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Figure 1-2037 Remove the blank cover

b. At the left side of the printer, remove two screws.

Figure 1-2038 Remove two screws

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c. Rotate the left edge of the cover out and away from the printer.

Figure 1-2039 Rotate the left edge of the cover out

d. Continue to rotate the cover away from the printer, and then remove the cover.

Figure 1-2040 Remove the cover

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e. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-2041 Remove three screws

f. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-2042 Remove the bridge assembly

g. Reverse the removal steps to install the assembly. Also use the following special installation
instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when
installing the bridge assembly.

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Figure 1-2043 Install the bridge assembly

2. Disconnect one flat-flexible cable (FFC), and then remove two screws (callout 1).

Figure 1-2044 Disconnect one FFC and remove two screws

2
1

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3. Remove two flaps (callout 1) from the output shaft.

NOTE: These flaps snap onto the shaft.

Figure 1-2045 Remove the flaps

4. Squeeze two tabs together (callout 1), and then slightly slide the output bin towards the front of the printer
(callout 2).

Figure 1-2046 Release two tabs

1
2

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5. Pull the output bin straight out of the printer to remove it.

Figure 1-2047 Remove the output bin

6. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Standard output bin

a. If a replacement output bin is installed, carefully remove the LED module (callout 1) from the
discarded output bin, and then install it on the replacement output bin.

NOTE: The FFC (callout 2) is adhered to the output bin with two-sided tape.

Figure 1-2048 Remove the LED module

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b. Before proceeding, locate the mounting rail (callout 1) on the output bin.

Figure 1-2049 Locate the mounting rail (output bin)

c. Before proceeding, locate the mounting rail (callout 1) on the printer.

Figure 1-2050 Locate the mounting rail (printer)

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d. Align the mounting rail on the output bin with the mounting rail on the printer.

Figure 1-2051 Align the mounting rails

e. Slide the output bin about half way in, and then slightly lift the right side of the output bin so that the
inner clip (callout 1) will pass over the sheet-metal chassis (callout 2).

Figure 1-2052 Slide the output bin about half way in

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f. Continue to slide the output bin into place, and make sure that the inner clip (callout 1) engages the
slot in the sheet-metal chassis (callout 2).

Figure 1-2053 Engage the inner clip

g. Slide the output bin straight onto the printer.

IMPORTANT: Slide the output bin completely into place. Make sure it slides straight onto the printer.

Figure 1-2054 Install the output bin

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h. From the right side of the printer, check the tabs on the output bin. If it is correctly installed, these
tabs are aligned with the hole in the chassis.

IMPORTANT: If the tabs are not aligned with the hole in the chassis and would require pushing in on
the output bin to align them, the output bin must be removed and reinstalled—most likely the output
bin mounting rail was not aligned and installed on the printer mounting rail.

NOTE: Make sure that the output stack control arm shaft is engaged with its drive motor.

Figure 1-2055 Check the output bin installation

Step 6: Remove the supply interconnect kit

1. Remove five screws.

IMPORTANT: Inline finisher printers: These screws require a #10 TORX short shaft driver with a
magnetized tip.

If this short shaft driver is not available, the printhead assembly must be removed to install the supply
interconnect kit components. The shaft and handle length combined should not exceed 83 mm (3.25 in).

TIP: Inline finisher printers: If necessary, slightly push up on the upper bin moveable tray base to fit the
short shaft driver under it.

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Figure 1-2056 Remove five screws

2. Remove the cartridge eject spring(s).

NOTE: Grasp the spring near the base, slightly squeeze it, rotate the spring counterclockwise to release it,
and then remove the spring.

Figure 1-2057 Remove the spring(s)

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3. Pull the flex needle straight off the post to remove it.

Figure 1-2058 Remove the flex needle(s)

4. Slightly lift the spring end of the latch up.

TIP: Using a small flat-blade screwdriver might make removing the latch and spring easier.

Figure 1-2059 Lift the cartridge latch and spring

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5. Rotate the latch to the left (callout 1; about 45 degrees from the installed position) to align the keyed shaft
with the slot in the base, and then lift it straight up to release it (callout 2).

Figure 1-2060 Release the cartridge latch and spring

6. Remove the cartridge latch and spring.

Reinstallation tip: Install the spring on the latch, and then install the latch/spring on the base.

Figure 1-2061 Remove the cartridge latch(es) and spring(s)

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7. Move the guide out of the way, and then disconnect one flat-flexible cable (FFC).

Figure 1-2062 Disconnect one FFC

8. Remove three screws.

Figure 1-2063 Remove three screws

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9. Remove the acumen PCA.

Figure 1-2064 Remove the acumen PCA

10. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Supply interconnect kit cartridge eject spring

▲ When the correctly installed, the end of the spring fits into a slot in the mounting base and the spring
is seated on the mounting base pedestal.

NOTE: Continue to reverse the removal steps to finish installing the assemblies.

Figure 1-2065 Correctly install the cartridge eject spring

Step 7: Unpack the replacement assembly

1. Dispose of the defective part.

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NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1321


Removal and replacement: Trough beam drop detect (TBODD) motor and bracket kit and carriage kit
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the formatter, formatter cage, and back plate

● Step 2: Remove the right tower cover

● Step 3: Remove the cartridge door

● Step 4: Remove the front tower cover

● Step 5: Remove the middle internal front cover

● Step 6: Remove the output bin

● Step 7: Remove the printhead assembly

● Step 8: Remove the through beam drop detect (TBODD) motor and bracket and carriage kits

● Step 9: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the through beam drop detect (TBODD) motor
and bracket kit and carriage assembly kit.

Click here to view a video of this procedure (755/765/774/779/780/785).

Click here to view a video of this procedure (785z+/E77650z+/77660z+/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

1322 Chapter 1 Removal and replacement ENWW


Through beam drop detect (TBODD) motor and bracket kit and carriage assembly kit part numbers

A7W93-67061 Through beam drop detect (TBODD) motor and bracket kit

● TBODD motor

● TBODD motor bracket

● TBODD drive belt

A7W93-67060 Through beam drop detect (TBODD) carriage assembly kit

● TBODD drive belt

● TBODD drive belt tension assembly

● TBODD mylar encoder strip

● TBODD flat-flexible cables (FFCs)

● TBODD carriage and upper/sensor PCAs

Required tools

● #6 TORX driver

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

ENWW Removal and replacement procedures 1323


Figure 1-2066 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-2067 Open the rear access covers

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3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-2068 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2069 Remove the rear cover

Step 2: Remove the formatter, formatter cage, and back plate

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

NOTE: Some of the figures in the procedure show an MFP printer. However, the procedure is correct for SFP
printers.

1. Loosen two thumbscrews (callout 1) and then lift up on the formatter cage cover (callout 2) to remove it.

ENWW Removal and replacement procedures 1325


NOTE: These screws are captive and cannot be removed.

Figure 1-2070 Remove the formatter cage cover

2. Do one of the following:

● For an MFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through
the openings in the formatter cage.

Figure 1-2071 Disconnect connectors

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● For a SFP: Disconnect all of the connectors, and then pass the wire harnesses and cables through the
openings in the formatter cage.

Figure 1-2072 Disconnect connectors

3. Disconnect one connector (callout 1).

Reinstallation tip: Make sure to reconnect this connector when installing the formatter and formatter
cage.

When correctly installed, the line on the FFC is parallel to the connector body.

Figure 1-2073 Disconnect one connector

ENWW Removal and replacement procedures 1327


4. Remove four screws.

NOTE: One screw (callout 1) is captive and cannot be completely removed.

Figure 1-2074 Remove four screws

5. Rotate the bottom edge of the guide away from the printer (callout 1), and then slightly lift up on the
formatter cage while rotating the bottom edge of the cage away from the printer (callout 2) to release it.

Figure 1-2075 Release the formatter cage and back plate

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6. Remove the formatter cage and back plate assembly.

Figure 1-2076 Remove the formatter cage and back plate

Step 2: Remove the right tower cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the right door.

Figure 1-2077 Open the right door

ENWW Removal and replacement procedures 1329


2. Release the bottom edge of the right tower cover (callout 1), and then pull straight out on the cover
(callout 2) to remove it.

NOTE: It might take considerable force to remove this cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2078 Remove the right tower cover

Step 3: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the cartridge door.

Figure 1-2079 Open the cartridge door

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2. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-2080 Release the left side retainer

3. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-2081 Release the right side retainer

ENWW Removal and replacement procedures 1331


4. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2082 Remove the cartridge door

Step 4: Remove the front tower cover

1. Open the left door.

Figure 1-2083 Open the left door

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2. Release two tabs (callout 1).

NOTE: Spread these tabs to release (do not pinch).

Figure 1-2084 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-2085 Release the front tower cover

2
1

ENWW Removal and replacement procedures 1333


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2086 Remove the cover

Step 5: Remove the middle internal front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. Open the upper front door, grasp the door hinges, and then push them straight in to release them.

NOTE: The hinges are spring loaded.

Figure 1-2087 Release the door hinges

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b. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2) to remove the door.

Figure 1-2088 Slide the hinges out of the brackets and remove the door

2
1

2. Remove five screws (callout 1).

Figure 1-2089 Remove five screws

ENWW Removal and replacement procedures 1335


3. Lift up the middle of the output bin up and pull out on the middle internal front cover to release one tab.

Figure 1-2090 Release one tab

4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up to release it
(callout 2).

CAUTION: The cover is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the cover.

Figure 1-2091 Release the cover

1
2

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5. Disconnect one FFC and release the ferrite from the holder (callout 1), and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2092 Remove the middle internal front cover

Step 6: Remove the output bin

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

NOTE: For floor standing finisher printers, the output bin will look different than shown in the figures in this
section. However, the removal steps are valid for that printer configuration.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away
from the printer to release it. Remove the cover.

ENWW Removal and replacement procedures 1337


Figure 1-2093 Remove the blank cover

b. At the left side of the printer, remove two screws.

Figure 1-2094 Remove two screws

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c. Rotate the left edge of the cover out and away from the printer.

Figure 1-2095 Rotate the left edge of the cover out

d. Continue to rotate the cover away from the printer, and then remove the cover.

Figure 1-2096 Remove the cover

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e. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-2097 Remove three screws

f. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-2098 Remove the bridge assembly

g. Reverse the removal steps to install the assembly. Also use the following special installation
instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when
installing the bridge assembly.

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Figure 1-2099 Install the bridge assembly

2. Disconnect one flat-flexible cable (FFC), and then remove two screws (callout 1).

Figure 1-2100 Disconnect one FFC and remove two screws

2
1

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3. Remove two flaps (callout 1) from the output shaft.

NOTE: These flaps snap onto the shaft.

Figure 1-2101 Remove the flaps

4. Squeeze two tabs together (callout 1), and then slightly slide the output bin towards the front of the printer
(callout 2).

Figure 1-2102 Release two tabs

1
2

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5. Pull the output bin straight out of the printer to remove it.

Figure 1-2103 Remove the output bin

6. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Standard output bin

a. If a replacement output bin is installed, carefully remove the LED module (callout 1) from the
discarded output bin, and then install it on the replacement output bin.

NOTE: The FFC (callout 2) is adhered to the output bin with two-sided tape.

Figure 1-2104 Remove the LED module

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b. Before proceeding, locate the mounting rail (callout 1) on the output bin.

Figure 1-2105 Locate the mounting rail (output bin)

c. Before proceeding, locate the mounting rail (callout 1) on the printer.

Figure 1-2106 Locate the mounting rail (printer)

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d. Align the mounting rail on the output bin with the mounting rail on the printer.

Figure 1-2107 Align the mounting rails

e. Slide the output bin about half way in, and then slightly lift the right side of the output bin so that the
inner clip (callout 1) will pass over the sheet-metal chassis (callout 2).

Figure 1-2108 Slide the output bin about half way in

ENWW Removal and replacement procedures 1345


f. Continue to slide the output bin into place, and make sure that the inner clip (callout 1) engages the
slot in the sheet-metal chassis (callout 2).

Figure 1-2109 Engage the inner clip

g. Slide the output bin straight onto the printer.

IMPORTANT: Slide the output bin completely into place. Make sure it slides straight onto the printer.

Figure 1-2110 Install the output bin

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h. From the right side of the printer, check the tabs on the output bin. If it is correctly installed, these
tabs are aligned with the hole in the chassis.

IMPORTANT: If the tabs are not aligned with the hole in the chassis and would require pushing in on
the output bin to align them, the output bin must be removed and reinstalled—most likely the output
bin mounting rail was not aligned and installed on the printer mounting rail.

NOTE: Make sure that the output stack control arm shaft is engaged with its drive motor.

Figure 1-2111 Check the output bin installation

Step 7: Remove the printhead assembly

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

IMPORTANT: The following procedure is only for removing the printhead assembly to access other parts. If a
replacement printhead assembly needs to be installed, use the Removal and Replacement: Printhead assembly
instructions in the printer Repair Manual. Special installation instructions for replacement installations are
provided that must be followed to make sure a replacement assembly installation is successful.

NOTE: Some of the figures in this section show the fluid cap installed. When removing the printhead to access
other assemblies, leave the cartridges installed. Installing the fluid cap is not necessary.

1. Before proceeding, do the following:

a. Check the location of the printhead wiper. If it is in the correct position (all the way in and under the
printhead, go to step 2. If it is not in the correct position (for example, callout 1 below), continue with
these sub steps.

ENWW Removal and replacement procedures 1347


Figure 1-2112 Printhead wiper out

b. Support the printhead bar (callout 1), and then disengage a spring loaded gear (callout 2; pull it
toward the front of the printer). Make sure the printhead is fully raised, and then turn the manual
wiper movement shaft counterclockwise (callout 3) to move the wiper into the printer. Continue to
turn the shaft until the wiper stops.

CAUTION: Lifting up on printhead bar prevents the moving wiper from damaging the printhead.

NOTE: Installing a shipping fluid cap (as shown below) is not necessary to remove the printhead to
access other assemblies. Leave the cartridges installed.

Figure 1-2113 Move the wiper into the printer

2. At the right side of the printer, install the right-rear shipping restraint.

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CAUTION: Shipping restraints (included in the A7W93-67077 PageWide niblit kit) must be used to avoid
the following conditions:

● The printhead wiper can slide out of the printhead assembly when it is removed.

● The printhead assembly is misaligned when it is installed.

Figure 1-2114 Install the right-rear shipping restraint

3. Install the right-front shipping restraint.

CAUTION: Shipping restraints (included in the A7W93-67077 PageWide niblit kit) must be used to avoid
the following conditions:

● The printhead wiper can slide out of the printhead assembly when it is removed.

● The printhead assembly is misaligned when it is installed.

Figure 1-2115 Install the right-front shipping restraint

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4. Remove three screws in the following order: Remove one screw (PB1; callout 1), remove one screw (PB2;
callout 2), and then remove one screw (PB3; callout 3).

IMPORTANT: These screws must be removed/installed in the correct order.

Reinstallation tip: Reinstall these screws in the following order: Install one screw (PB1; callout 1), install
one screw (PB2; callout 2), and then install one screw (PB3; callout 3).

Figure 1-2116 Remove three screws

2
1

5. At the rear of the printer, disconnect three flat-flexible cables (FFCs) (callout 1).

CAUTION: One FFC connector (callout 2) is a zero insertion force (ZIF) connector. Open a small clip on the
connector to remove the FFC.

Figure 1-2117 Disconnect three FFCs

1 2

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6. Loosen two screws in the following order: Loosen one screw (PB4; callout 1), and then loosen one screw
(PB5; callout 2).

The guide shown in the figure below looks slightly different than the one installed on this printer, but screw
access is the same.

IMPORTANT: These screws must be removed/installed in the correct order.

NOTE: These screws are captive and cannot be removed. Turn the screws 5 or 6 full counterclockwise/
clockwise revolutions to make sure they disengage/engage the printhead assembly.

Reinstallation tip: Tighten these screws in the following order: Tighten one screw (PB4; callout 1), and
then tighten one screw (PB5; callout 2).

Figure 1-2118 Loosen two screws

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7. At the front of the printer, rotate the printhead FFC guide down (towards the printhead assembly) until it
snaps into the locked position.

IMPORTANT: Make sure that the FFCs are fully on the printhead side of the sheet-metal chassis.

NOTE: An audible click is heard when the guide locks onto the printhead assembly.

Figure 1-2119 Rotate the FFC guide down

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8. Remove three screws in the following order: Remove one screw (PB6; callout 1), remove one screw (PB7;
callout 2), and then remove one screw (PB8; callout 3).

IMPORTANT: These screws must be removed/installed in the correct order.

NOTE: Installing a shipping fluid cap (as shown below) is not necessary to remove the printhead to access
other assemblies. Leave the cartridges installed.

Reinstallation tip: Reinstall these screws in the following order: Install one screw (PB6; callout 1), install
one screw (PB7; callout 2), and then install one screw (PB8; callout 3).

Figure 1-2120 Remove three screws

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9. Grasp the printhead print bar (callout 1) and the right side (callout 2) of the assembly, and then carefully
slide it to the right (callout 3) to remove it.

NOTE: It might be necessary to slightly flex the corner (callout 4) of the lower front cover (if installed)
away from the printer chassis so that it does not interfere with the assembly.

Installing a shipping fluid cap (as shown below) is not necessary to remove the printhead to access other
assemblies. Leave the cartridges installed.

Reinstallation tip: Slightly pull up and/or push down on the leading edge of the assembly if interference is
felt.

If the printhead assembly is about 10 mm (0.5 in) in and will not slide in any further, the mounting screws
at the rear of the printer (PB4 and/or PB5) might be protruding into the printhead cavity. Use a magnetized
screwdriver to pull them back out.

Figure 1-2121 Remove the printhead assembly

1
3

10. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Special installation instructions: Printhead and wiper assembly

CAUTION: Before reinstalling the printer covers, follow the steps in this section to make sure that the
printhead assembly is correctly installed in the printer—it must be correctly aligned to prevent the wiper
from binding during printer operation.

a. Do the following:

a. Before proceeding, take note of the engagement racks (callout 1) on the bottom of the
printhead wiper and the drive wheels (callout 2) in the printer.

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Figure 1-2122 Wiper engagement racks and drive wheels

1
2

b. Partially install the printhead assembly into the printer until the first two tabs (front tabs shown)
rest on the printer chassis.

IMPORTANT: When the middle tab (callout 1) is aligned with the printer chassis, the wiper
engagement racks are engaged with the drive wheels. See Figure 1-2122 Wiper engagement
racks and drive wheels on page 1355.

Figure 1-2123 Partially install the printhead assembly

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c. Use a small flat-blade screwdriver to carefully flex the corner of the lower front cover away
from the printer chassis—this creates the required clearance for the printhead assembly to fully
travel into the printer.

Figure 1-2124 Flex the corner of the lower front corner

d. Push down on the top of the printhead assembly, and then turn the manual wiper movement
shaft clockwise to disengage the wiper engagement racks from the drive wheels.

NOTE: If necessary, see Figure 1-2122 Wiper engagement racks and drive wheels
on page 1355.

Figure 1-2125 Disengage the wiper engagement racks from the drive wheels

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e. Continue to push down on the top of the printhead assembly, slightly slide it back into the
printer, and then turn the manual wiper movement shaft counterclockwise to engage the wiper
engagement racks with the drive wheels.

NOTE: This step ensures that the assembly is installed correctly aligned in the chassis.

Figure 1-2126 Engage the wiper engagement racks from the drive wheels

f. With constant down pressure on the printhead assembly, continue to turn the manual wiper
movement shaft counterclockwise to pull the assembly fully into the chassis.

IMPORTANT: Down pressure on the assembly ensures that the engagement racks on the wiper
do not ride up and over the drive wheels, which can cause the assembly to become misaligned
in the printer.

Figure 1-2127 Fully install the printhead assembly

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g. When the assembly is fully seated, install screw PB1 (callout 1), PB2 (callout 2), and then PB3
(callout 3) to keep the assembly from moving.

NOTE: Remove the flat-blade screwdriver, and continue the reinstall steps.

Figure 1-2128 Install screws PB 1/2/3

2
1

b. After all printhead assembly screws are installed (in the correct order), remove the wiper shipping
restraints, and then do the following:

NOTE: Use a #20 TORX driver to turn the manual wiper movement shaft.

● Support the printhead bar (callout 1), and then disengage a spring loaded gear (callout 2; pull it
toward the front of the printer). Make sure the printhead is fully raised, and then turn the
manual wiper movement shaft clockwise (callout 3) to move the wiper away from the printhead
(towards the right door).

CAUTION: Do not move the wiper so far away from the printhead that the engagement rack
disengage from the drive wheels. If necessary, see Figure 1-2003 Wiper engagement racks and
drive wheels on page 1282.

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Figure 1-2129 Move the wiper away from the printhead

● Continue to support the printhead bar (callout 1), verify that the spring-loaded gear is
disengaged (callout 2; pull it toward the front of the printer). Make sure the printhead is fully
raised, and then turn the manual wiper movement shaft counter clockwise (callout 3) to move
the wiper to its home position under the printhead.

NOTE: The wiper should move with little force required to turn the manual shaft.

If excessive force is required to move the wiper, the printhead is not correctly aligned in the
printer chassis.

Figure 1-2130 Move the wiper to its home position

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Step 8: Remove the through beam drop detect (TBODD) motor and bracket and carriage kits

This assembly is electrostatic discharge sensitive (ESD).

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Disconnect four FFCs (callout 1).

Figure 1-2131 Disconnect four FFCs

2. Remove two screws (callout 1).

NOTE: The upper screw is captive, the lower screw is not captive.

Figure 1-2132 Remove two screws

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3. Rotate the top guide up, and then rotate the lower guide away from the printer to move them out of the
way.

NOTE: When the top guide is fully raised, it locks in the up position.

Figure 1-2133 Move the FFC guides out of the way

4. Use a #6 TORX driver to turn the TBODD drive worm gear clockwise (callout 1) to move the TBODD carriage
into the printer (callout 2).

Figure 1-2134 Move the TBODD carriage into the printer

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5. Pull the TBODD carriage fully into the printer.

Figure 1-2135 Pull the TBODD carriage fully into the printer

6. At the rear of the printer, release the encoder strip (callout 1).

Reinstallation tip: When the encoder strip is reinstalled, fasten the strip on the hook at front of the
printer, and then pull it tight against the tension assembly—this allows the strip to stretch far enough that
it can be easily fastened to the hook on the motor bracket.

Figure 1-2136 Release the encoder strip (rear)

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7. At the front of the printer, release the encoder strip (callout 1).

Figure 1-2137 Release the encoder strip (front)

8. Carefully pass the encoder strip through the opening in the chassis to remove it.

NOTE: The encoder strip is included in the TBODD carriage kit (it is not included in the motor and bracket
kit).

Figure 1-2138 Remove the encoder strip

9. To remove the TBODD carriage drive belt, motor worm gear, and the motor/bracket, do the following:

a. At the front of the printer, remove two screws (callout 1)

IMPORTANT: These two screws are different than those used elsewhere in the printer. make sure
these two short shoulder screws are used to reinstall the tension assembly.

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Figure 1-2139 Remove two screws

b. Remove the encoder strip mounting clip (callout 1)

NOTE: The mounting clip is included in the TBODD carriage kit (it is not included in the motor and
bracket kit).

Figure 1-2140 Remove the mounting clip

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c. Pull the TBODD drive belt bracket away from the chassis to release it (callout 1), rotate the top of the
bracket to the left (callout 2), and then partially pass the bracket through the hole in the chassis
(callout 3) to release the tension on the drive belt.

NOTE: The bracket is included in the TBODD carriage kit (it is not included in the motor and bracket
kit).

Figure 1-2141 Remove the drive belt bracket

2
3
1

d. At the rear of the printer, release the belt (callout 1) from the gear (callout 2), and then rotate the
right end of the shaft away from the holder (callout 3) to remove the gear and shaft.

Figure 1-2142 Release the TBODD drive belt and gear

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e. Disconnect one connector (callout 1).

Figure 1-2143 Disconnect one connector

f. Remove three screws (callout 1).

NOTE: Before removing the last screw, support the motor/bracket assembly.

Figure 1-2144 Remove three screws

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g. Remove the TBODD motor/bracket assembly.

CAUTION: The captive printhead assembly screws (PB4 and PB5; callout 1) are not captive when the
motor/bracket assembly is removed.

Figure 1-2145 Remove the TBODD motor/bracket assembly

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h. Before proceeding, note the registration boss on the drive belt.

Figure 1-2146 TBODD drive belt registration boss

i. Pinch the belt on each side of the holder on the carriage, and then rotate the belt (and registration
boss) away from the carriage to remove it.

NOTE: The drive belt is included in the both carriage kit and in the motor and bracket kit).

Figure 1-2147 Remove the TBODD drive belt

10. To remove the TBODD carriage, upper/sensor PCAs, and FFCs (with support bar), do the following:

Reinstallation tip: For a TBODD motor and bracket kit, skip the remaining steps in this section and reverse
the previous removal steps to install the kit. For a TBODD carriage kit, continue with the following steps
below.

a. Disconnect one connector (callout 1), and then release one ferrite (callout 2)

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Figure 1-2148 Disconnect one connector and release the ferrite

1
2

b. Remove two screws (callout 1) to release the guide.

Figure 1-2149 Remove two screws

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c. Side carriage toward the rear of the printer until the retainer on the leading edge of the carriage can
rotate up and off of the shaft.

Figure 1-2150 Release the leading edge of the TBODD carriage

d. Carefully pull up on the trailing edge of the carriage to release it.

NOTE: It might take considerable force to unsnap the trailing edge of the carriage from the shaft.

Figure 1-2151 Release the trailing edge of the TBODD carriage

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e. Carefully pull up on the trailing edge of the carriage to release it.

NOTE: It might take considerable force to unsnap the trailing edge of the carriage from the shaft.

Figure 1-2152 Release the trailing edge of the TBODD carriage

f. Support the TBODD carriage, release one tab (callout 1), and then slide the support bar/FFCs
assembly through the opening in the chassis (callout 2).

Figure 1-2153 Remove the TBODD support bar/FFCs

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g. Remove the TBODD assembly.

Reinstallation tip: Reverse the removal steps to install the assemblies.

Figure 1-2154 Remove the TBODD assembly

Step 9: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Removal and replacement: Front deskew and rear deskew REDI sensors
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the right tower cover

● Step 3: Remove the cartridge door

● Step 4: Remove the front tower cover

● Step 5: Remove the middle internal front cover

● Step 6: Remove the output bin

● Step 7: Remove the printhead assembly

● Step 8: Remove the front deskew and rear deskew REDI sensors

● Step 9: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the front deskew and rear deskew reflective edge
detection interrupter (REDI) sensors.

Click here to view a video of this procedure (755/765/774/779/780/785).

Click here to view a video of this procedure (785z+/E77650z+/E77660z+/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Front deskew and rear deskew REDI sensors part number

A7W93-67076 Front deskew and rear deskew REDI sensors

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

ENWW Removal and replacement procedures 1373


TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-2155 Remove four screws

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2. Open the right- and left-side rear access covers.

Figure 1-2156 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-2157 Release the latches

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4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2158 Remove the rear cover

Step 2: Remove the right tower cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the right door.

Figure 1-2159 Open the right door

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2. Release the bottom edge of the right tower cover (callout 1), and then pull straight out on the cover
(callout 2) to remove it.

NOTE: It might take considerable force to remove this cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2160 Remove the right tower cover

Step 3: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the cartridge door.

Figure 1-2161 Open the cartridge door

ENWW Removal and replacement procedures 1377


2. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-2162 Release the left side retainer

3. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-2163 Release the right side retainer

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4. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2164 Remove the cartridge door

Step 4: Remove the front tower cover

1. Open the left door.

Figure 1-2165 Open the left door

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2. Release two tabs (callout 1).

NOTE: Spread these tabs to release (do not pinch).

Figure 1-2166 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-2167 Release the front tower cover

2
1

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4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2168 Remove the cover

Step 5: Remove the middle internal front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. Open the upper front door, grasp the door hinges, and then push them straight in to release them.

NOTE: The hinges are spring loaded.

Figure 1-2169 Release the door hinges

ENWW Removal and replacement procedures 1381


b. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2) to remove the door.

Figure 1-2170 Slide the hinges out of the brackets and remove the door

2
1

2. Remove five screws (callout 1).

Figure 1-2171 Remove five screws

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3. Lift up the middle of the output bin up and pull out on the middle internal front cover to release one tab.

Figure 1-2172 Release one tab

4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up to release it
(callout 2).

CAUTION: The cover is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the cover.

Figure 1-2173 Release the cover

1
2

ENWW Removal and replacement procedures 1383


5. Disconnect one FFC and release the ferrite from the holder (callout 1), and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2174 Remove the middle internal front cover

Step 6: Remove the output bin

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

NOTE: For floor standing finisher printers, the output bin will look different than shown in the figures in this
section. However, the removal steps are valid for that printer configuration.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away
from the printer to release it. Remove the cover.

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Figure 1-2175 Remove the blank cover

b. At the left side of the printer, remove two screws.

Figure 1-2176 Remove two screws

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c. Rotate the left edge of the cover out and away from the printer.

Figure 1-2177 Rotate the left edge of the cover out

d. Continue to rotate the cover away from the printer, and then remove the cover.

Figure 1-2178 Remove the cover

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e. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-2179 Remove three screws

f. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-2180 Remove the bridge assembly

g. Reverse the removal steps to install the assembly. Also use the following special installation
instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when
installing the bridge assembly.

ENWW Removal and replacement procedures 1387


Figure 1-2181 Install the bridge assembly

2. Disconnect one flat-flexible cable (FFC), and then remove two screws (callout 1).

Figure 1-2182 Disconnect one FFC and remove two screws

2
1

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3. Remove two flaps (callout 1) from the output shaft.

NOTE: These flaps snap onto the shaft.

Figure 1-2183 Remove the flaps

4. Squeeze two tabs together (callout 1), and then slightly slide the output bin towards the front of the printer
(callout 2).

Figure 1-2184 Release two tabs

1
2

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5. Pull the output bin straight out of the printer to remove it.

Figure 1-2185 Remove the output bin

6. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Standard output bin

a. If a replacement output bin is installed, carefully remove the LED module (callout 1) from the
discarded output bin, and then install it on the replacement output bin.

NOTE: The FFC (callout 2) is adhered to the output bin with two-sided tape.

Figure 1-2186 Remove the LED module

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b. Before proceeding, locate the mounting rail (callout 1) on the output bin.

Figure 1-2187 Locate the mounting rail (output bin)

c. Before proceeding, locate the mounting rail (callout 1) on the printer.

Figure 1-2188 Locate the mounting rail (printer)

ENWW Removal and replacement procedures 1391


d. Align the mounting rail on the output bin with the mounting rail on the printer.

Figure 1-2189 Align the mounting rails

e. Slide the output bin about half way in, and then slightly lift the right side of the output bin so that the
inner clip (callout 1) will pass over the sheet-metal chassis (callout 2).

Figure 1-2190 Slide the output bin about half way in

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f. Continue to slide the output bin into place, and make sure that the inner clip (callout 1) engages the
slot in the sheet-metal chassis (callout 2).

Figure 1-2191 Engage the inner clip

g. Slide the output bin straight onto the printer.

IMPORTANT: Slide the output bin completely into place. Make sure it slides straight onto the printer.

Figure 1-2192 Install the output bin

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h. From the right side of the printer, check the tabs on the output bin. If it is correctly installed, these
tabs are aligned with the hole in the chassis.

IMPORTANT: If the tabs are not aligned with the hole in the chassis and would require pushing in on
the output bin to align them, the output bin must be removed and reinstalled—most likely the output
bin mounting rail was not aligned and installed on the printer mounting rail.

NOTE: Make sure that the output stack control arm shaft is engaged with its drive motor.

Figure 1-2193 Check the output bin installation

Step 7: Remove the printhead assembly

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

IMPORTANT: The following procedure is only for removing the printhead assembly to access other parts. If a
replacement printhead assembly needs to be installed, use the Removal and Replacement: Printhead assembly
instructions in the printer Repair Manual. Special installation instructions for replacement installations are
provided that must be followed to make sure a replacement assembly installation is successful.

NOTE: Some of the figures in this section show the fluid cap installed. When removing the printhead to access
other assemblies, leave the cartridges installed. Installing the fluid cap is not necessary.

1. Before proceeding, do the following:

a. Check the location of the printhead wiper. If it is in the correct position (all the way in and under the
printhead, go to step 2. If it is not in the correct position (for example, callout 1 below), continue with
these sub steps.

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Figure 1-2194 Printhead wiper out

b. Support the printhead bar (callout 1), and then disengage a spring loaded gear (callout 2; pull it
toward the front of the printer). Make sure the printhead is fully raised, and then turn the manual
wiper movement shaft counterclockwise (callout 3) to move the wiper into the printer. Continue to
turn the shaft until the wiper stops.

CAUTION: Lifting up on printhead bar prevents the moving wiper from damaging the printhead.

NOTE: Installing a shipping fluid cap (as shown below) is not necessary to remove the printhead to
access other assemblies. Leave the cartridges installed.

Figure 1-2195 Move the wiper into the printer

2. At the right side of the printer, install the right-rear shipping restraint.

ENWW Removal and replacement procedures 1395


CAUTION: Shipping restraints (included in the A7W93-67077 PageWide niblit kit) must be used to avoid
the following conditions:

● The printhead wiper can slide out of the printhead assembly when it is removed.

● The printhead assembly is misaligned when it is installed.

Figure 1-2196 Install the right-rear shipping restraint

3. Install the right-front shipping restraint.

CAUTION: Shipping restraints (included in the A7W93-67077 PageWide niblit kit) must be used to avoid
the following conditions:

● The printhead wiper can slide out of the printhead assembly when it is removed.

● The printhead assembly is misaligned when it is installed.

Figure 1-2197 Install the right-front shipping restraint

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4. Remove three screws in the following order: Remove one screw (PB1; callout 1), remove one screw (PB2;
callout 2), and then remove one screw (PB3; callout 3).

IMPORTANT: These screws must be removed/installed in the correct order.

Reinstallation tip: Reinstall these screws in the following order: Install one screw (PB1; callout 1), install
one screw (PB2; callout 2), and then install one screw (PB3; callout 3).

Figure 1-2198 Remove three screws

2
1

5. At the rear of the printer, disconnect three flat-flexible cables (FFCs) (callout 1).

CAUTION: One FFC connector (callout 2) is a zero insertion force (ZIF) connector. Open a small clip on the
connector to remove the FFC.

Figure 1-2199 Disconnect three FFCs

1 2

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6. Loosen two screws in the following order: Loosen one screw (PB4; callout 1), and then loosen one screw
(PB5; callout 2).

The guide shown in the figure below looks slightly different than the one installed on this printer, but screw
access is the same.

IMPORTANT: These screws must be removed/installed in the correct order.

NOTE: These screws are captive and cannot be removed. Turn the screws 5 or 6 full counterclockwise/
clockwise revolutions to make sure they disengage/engage the printhead assembly.

Reinstallation tip: Tighten these screws in the following order: Tighten one screw (PB4; callout 1), and
then tighten one screw (PB5; callout 2).

Figure 1-2200 Loosen two screws

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7. At the front of the printer, rotate the printhead FFC guide down (towards the printhead assembly) until it
snaps into the locked position.

IMPORTANT: Make sure that the FFCs are fully on the printhead side of the sheet-metal chassis.

NOTE: An audible click is heard when the guide locks onto the printhead assembly.

Figure 1-2201 Rotate the FFC guide down

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8. Remove three screws in the following order: Remove one screw (PB6; callout 1), remove one screw (PB7;
callout 2), and then remove one screw (PB8; callout 3).

IMPORTANT: These screws must be removed/installed in the correct order.

NOTE: Installing a shipping fluid cap (as shown below) is not necessary to remove the printhead to access
other assemblies. Leave the cartridges installed.

Reinstallation tip: Reinstall these screws in the following order: Install one screw (PB6; callout 1), install
one screw (PB7; callout 2), and then install one screw (PB8; callout 3).

Figure 1-2202 Remove three screws

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9. Grasp the printhead print bar (callout 1) and the right side (callout 2) of the assembly, and then carefully
slide it to the right (callout 3) to remove it.

NOTE: It might be necessary to slightly flex the corner (callout 4) of the lower front cover (if installed)
away from the printer chassis so that it does not interfere with the assembly.

Installing a shipping fluid cap (as shown below) is not necessary to remove the printhead to access other
assemblies. Leave the cartridges installed.

Reinstallation tip: Slightly pull up and/or push down on the leading edge of the assembly if interference is
felt.

If the printhead assembly is about 10 mm (0.5 in) in and will not slide in any further, the mounting screws
at the rear of the printer (PB4 and/or PB5) might be protruding into the printhead cavity. Use a magnetized
screwdriver to pull them back out.

Figure 1-2203 Remove the printhead assembly

1
3

10. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Special installation instructions: Printhead and wiper assembly

CAUTION: Before reinstalling the printer covers, follow the steps in this section to make sure that the
printhead assembly is correctly installed in the printer—it must be correctly aligned to prevent the wiper
from binding during printer operation.

a. Do the following:

a. Before proceeding, take note of the engagement racks (callout 1) on the bottom of the
printhead wiper and the drive wheels (callout 2) in the printer.

ENWW Removal and replacement procedures 1401


Figure 1-2204 Wiper engagement racks and drive wheels

1
2

b. Partially install the printhead assembly into the printer until the first two tabs (front tabs shown)
rest on the printer chassis.

IMPORTANT: When the middle tab (callout 1) is aligned with the printer chassis, the wiper
engagement racks are engaged with the drive wheels. See Figure 1-2122 Wiper engagement
racks and drive wheels on page 1355.

Figure 1-2205 Partially install the printhead assembly

1402 Chapter 1 Removal and replacement ENWW


c. Use a small flat-blade screwdriver to carefully flex the corner of the lower front cover away
from the printer chassis—this creates the required clearance for the printhead assembly to fully
travel into the printer.

Figure 1-2206 Flex the corner of the lower front corner

d. Push down on the top of the printhead assembly, and then turn the manual wiper movement
shaft clockwise to disengage the wiper engagement racks from the drive wheels.

NOTE: If necessary, see Figure 1-2122 Wiper engagement racks and drive wheels
on page 1355.

Figure 1-2207 Disengage the wiper engagement racks from the drive wheels

ENWW Removal and replacement procedures 1403


e. Continue to push down on the top of the printhead assembly, slightly slide it back into the
printer, and then turn the manual wiper movement shaft counterclockwise to engage the wiper
engagement racks with the drive wheels.

NOTE: This step ensures that the assembly is installed correctly aligned in the chassis.

Figure 1-2208 Engage the wiper engagement racks from the drive wheels

f. With constant down pressure on the printhead assembly, continue to turn the manual wiper
movement shaft counterclockwise to pull the assembly fully into the chassis.

IMPORTANT: Down pressure on the assembly ensures that the engagement racks on the wiper
do not ride up and over the drive wheels, which can cause the assembly to become misaligned
in the printer.

Figure 1-2209 Fully install the printhead assembly

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g. When the assembly is fully seated, install screw PB1 (callout 1), PB2 (callout 2), and then PB3
(callout 3) to keep the assembly from moving.

NOTE: Remove the flat-blade screwdriver, and continue the reinstall steps.

Figure 1-2210 Install screws PB 1/2/3

2
1

b. After all printhead assembly screws are installed (in the correct order), remove the wiper shipping
restraints, and then do the following:

NOTE: Use a #20 TORX driver to turn the manual wiper movement shaft.

● Support the printhead bar (callout 1), and then disengage a spring loaded gear (callout 2; pull it
toward the front of the printer). Make sure the printhead is fully raised, and then turn the
manual wiper movement shaft clockwise (callout 3) to move the wiper away from the printhead
(towards the right door).

CAUTION: Do not move the wiper so far away from the printhead that the engagement rack
disengage from the drive wheels. If necessary, see Figure 1-2003 Wiper engagement racks and
drive wheels on page 1282.

ENWW Removal and replacement procedures 1405


Figure 1-2211 Move the wiper away from the printhead

● Continue to support the printhead bar (callout 1), verify that the spring-loaded gear is
disengaged (callout 2; pull it toward the front of the printer). Make sure the printhead is fully
raised, and then turn the manual wiper movement shaft counter clockwise (callout 3) to move
the wiper to its home position under the printhead.

NOTE: The wiper should move with little force required to turn the manual shaft.

If excessive force is required to move the wiper, the printhead is not correctly aligned in the
printer chassis.

Figure 1-2212 Move the wiper to its home position

Step 8: Remove the front deskew and rear deskew REDI sensors

1. Remove two screws (callout 1), lift the sensors (callout 2) up, and then disconnect the flat-flexible cables
(FFCs) (callout 3) to remove the deskew REDI sensors.

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Figure 1-2213 Remove the deskew REDIs

2
1

2. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Front deskew and rear deskew REDI sensors

a. Scroll to and select the Support Tools button.

b. Touch the Service button to display the Sign In screen.

c. Make sure that Service Access Code displays in the Access Type area.

d. Type in the following service access personal identification number (PIN) for the printer:

● 09078017 (MFP)

09076517 (SFP)

e. Select Sign In to enter the Service menu.

NOTE: The printer must restart to enter the Service menu. This can take up to 2 minutes.

f. Open the following menus:

● Advanced Service

● Cleaning/Calibration

g. Select the Calibrate Paper Path Sensors item, and then select the Start button.

NOTE: The calibration process uses paper. Load unused letter- or A4-size paper in Tray 2.

Step 9: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 1407


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1408 Chapter 1 Removal and replacement ENWW


Removal and replacement: Eject flap drive assembly
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the right tower cover

● Step 3: Remove the cartridge door

● Step 4: Remove the front tower cover

● Step 5: Remove the middle internal front cover

● Step 6: Remove the output bin

● Step 7: Remove the printhead assembly

● Step 8: Remove the eject flap drive assembly

● Step 9: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the eject flap drive assembly.

Click here to view a video of this procedure (755/765/774/779/780/785).

Click here to view a video of this procedure (785z+/E77650z+/E77660z+/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Eject flap drive assembly part number

A7W93-67049 Eject flap drive assembly

Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

ENWW Removal and replacement procedures 1409


TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-2214 Remove four screws

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2. Open the right- and left-side rear access covers.

Figure 1-2215 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-2216 Release the latches

ENWW Removal and replacement procedures 1411


4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2217 Remove the rear cover

Step 2: Remove the right tower cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the right door.

Figure 1-2218 Open the right door

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2. Release the bottom edge of the right tower cover (callout 1), and then pull straight out on the cover
(callout 2) to remove it.

NOTE: It might take considerable force to remove this cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2219 Remove the right tower cover

Step 3: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the cartridge door.

Figure 1-2220 Open the cartridge door

ENWW Removal and replacement procedures 1413


2. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-2221 Release the left side retainer

3. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-2222 Release the right side retainer

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4. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2223 Remove the cartridge door

Step 4: Remove the front tower cover

1. Open the left door.

Figure 1-2224 Open the left door

ENWW Removal and replacement procedures 1415


2. Release two tabs (callout 1).

NOTE: Spread these tabs to release (do not pinch).

Figure 1-2225 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-2226 Release the front tower cover

2
1

1416 Chapter 1 Removal and replacement ENWW


4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2227 Remove the cover

Step 5: Remove the middle internal front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. Open the upper front door, grasp the door hinges, and then push them straight in to release them.

NOTE: The hinges are spring loaded.

Figure 1-2228 Release the door hinges

ENWW Removal and replacement procedures 1417


b. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2) to remove the door.

Figure 1-2229 Slide the hinges out of the brackets and remove the door

2
1

2. Remove five screws (callout 1).

Figure 1-2230 Remove five screws

1418 Chapter 1 Removal and replacement ENWW


3. Lift up the middle of the output bin up and pull out on the middle internal front cover to release one tab.

Figure 1-2231 Release one tab

4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up to release it
(callout 2).

CAUTION: The cover is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the cover.

Figure 1-2232 Release the cover

1
2

ENWW Removal and replacement procedures 1419


5. Disconnect one FFC and release the ferrite from the holder (callout 1), and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2233 Remove the middle internal front cover

Step 6: Remove the output bin

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

NOTE: For floor standing finisher printers, the output bin will look different than shown in the figures in this
section. However, the removal steps are valid for that printer configuration.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away
from the printer to release it. Remove the cover.

1420 Chapter 1 Removal and replacement ENWW


Figure 1-2234 Remove the blank cover

b. At the left side of the printer, remove two screws.

Figure 1-2235 Remove two screws

ENWW Removal and replacement procedures 1421


c. Rotate the left edge of the cover out and away from the printer.

Figure 1-2236 Rotate the left edge of the cover out

d. Continue to rotate the cover away from the printer, and then remove the cover.

Figure 1-2237 Remove the cover

1422 Chapter 1 Removal and replacement ENWW


e. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-2238 Remove three screws

f. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-2239 Remove the bridge assembly

g. Reverse the removal steps to install the assembly. Also use the following special installation
instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when
installing the bridge assembly.

ENWW Removal and replacement procedures 1423


Figure 1-2240 Install the bridge assembly

2. Disconnect one flat-flexible cable (FFC), and then remove two screws (callout 1).

Figure 1-2241 Disconnect one FFC and remove two screws

2
1

1424 Chapter 1 Removal and replacement ENWW


3. Remove two flaps (callout 1) from the output shaft.

NOTE: These flaps snap onto the shaft.

Figure 1-2242 Remove the flaps

4. Squeeze two tabs together (callout 1), and then slightly slide the output bin towards the front of the printer
(callout 2).

Figure 1-2243 Release two tabs

1
2

ENWW Removal and replacement procedures 1425


5. Pull the output bin straight out of the printer to remove it.

Figure 1-2244 Remove the output bin

6. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Standard output bin

a. If a replacement output bin is installed, carefully remove the LED module (callout 1) from the
discarded output bin, and then install it on the replacement output bin.

NOTE: The FFC (callout 2) is adhered to the output bin with two-sided tape.

Figure 1-2245 Remove the LED module

1426 Chapter 1 Removal and replacement ENWW


b. Before proceeding, locate the mounting rail (callout 1) on the output bin.

Figure 1-2246 Locate the mounting rail (output bin)

c. Before proceeding, locate the mounting rail (callout 1) on the printer.

Figure 1-2247 Locate the mounting rail (printer)

ENWW Removal and replacement procedures 1427


d. Align the mounting rail on the output bin with the mounting rail on the printer.

Figure 1-2248 Align the mounting rails

e. Slide the output bin about half way in, and then slightly lift the right side of the output bin so that the
inner clip (callout 1) will pass over the sheet-metal chassis (callout 2).

Figure 1-2249 Slide the output bin about half way in

1428 Chapter 1 Removal and replacement ENWW


f. Continue to slide the output bin into place, and make sure that the inner clip (callout 1) engages the
slot in the sheet-metal chassis (callout 2).

Figure 1-2250 Engage the inner clip

g. Slide the output bin straight onto the printer.

IMPORTANT: Slide the output bin completely into place. Make sure it slides straight onto the printer.

Figure 1-2251 Install the output bin

ENWW Removal and replacement procedures 1429


h. From the right side of the printer, check the tabs on the output bin. If it is correctly installed, these
tabs are aligned with the hole in the chassis.

IMPORTANT: If the tabs are not aligned with the hole in the chassis and would require pushing in on
the output bin to align them, the output bin must be removed and reinstalled—most likely the output
bin mounting rail was not aligned and installed on the printer mounting rail.

NOTE: Make sure that the output stack control arm shaft is engaged with its drive motor.

Figure 1-2252 Check the output bin installation

Step 7: Remove the printhead assembly

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

IMPORTANT: The following procedure is only for removing the printhead assembly to access other parts. If a
replacement printhead assembly needs to be installed, use the Removal and Replacement: Printhead assembly
instructions in the printer Repair Manual. Special installation instructions for replacement installations are
provided that must be followed to make sure a replacement assembly installation is successful.

NOTE: Some of the figures in this section show the fluid cap installed. When removing the printhead to access
other assemblies, leave the cartridges installed. Installing the fluid cap is not necessary.

1. Before proceeding, do the following:

a. Check the location of the printhead wiper. If it is in the correct position (all the way in and under the
printhead, go to step 2. If it is not in the correct position (for example, callout 1 below), continue with
these sub steps.

1430 Chapter 1 Removal and replacement ENWW


Figure 1-2253 Printhead wiper out

b. Support the printhead bar (callout 1), and then disengage a spring loaded gear (callout 2; pull it
toward the front of the printer). Make sure the printhead is fully raised, and then turn the manual
wiper movement shaft counterclockwise (callout 3) to move the wiper into the printer. Continue to
turn the shaft until the wiper stops.

CAUTION: Lifting up on printhead bar prevents the moving wiper from damaging the printhead.

NOTE: Installing a shipping fluid cap (as shown below) is not necessary to remove the printhead to
access other assemblies. Leave the cartridges installed.

Figure 1-2254 Move the wiper into the printer

2. At the right side of the printer, install the right-rear shipping restraint.

ENWW Removal and replacement procedures 1431


CAUTION: Shipping restraints (included in the A7W93-67077 PageWide niblit kit) must be used to avoid
the following conditions:

● The printhead wiper can slide out of the printhead assembly when it is removed.

● The printhead assembly is misaligned when it is installed.

Figure 1-2255 Install the right-rear shipping restraint

3. Install the right-front shipping restraint.

CAUTION: Shipping restraints (included in the A7W93-67077 PageWide niblit kit) must be used to avoid
the following conditions:

● The printhead wiper can slide out of the printhead assembly when it is removed.

● The printhead assembly is misaligned when it is installed.

Figure 1-2256 Install the right-front shipping restraint

1432 Chapter 1 Removal and replacement ENWW


4. Remove three screws in the following order: Remove one screw (PB1; callout 1), remove one screw (PB2;
callout 2), and then remove one screw (PB3; callout 3).

IMPORTANT: These screws must be removed/installed in the correct order.

Reinstallation tip: Reinstall these screws in the following order: Install one screw (PB1; callout 1), install
one screw (PB2; callout 2), and then install one screw (PB3; callout 3).

Figure 1-2257 Remove three screws

2
1

5. At the rear of the printer, disconnect three flat-flexible cables (FFCs) (callout 1).

CAUTION: One FFC connector (callout 2) is a zero insertion force (ZIF) connector. Open a small clip on the
connector to remove the FFC.

Figure 1-2258 Disconnect three FFCs

1 2

ENWW Removal and replacement procedures 1433


6. Loosen two screws in the following order: Loosen one screw (PB4; callout 1), and then loosen one screw
(PB5; callout 2).

The guide shown in the figure below looks slightly different than the one installed on this printer, but screw
access is the same.

IMPORTANT: These screws must be removed/installed in the correct order.

NOTE: These screws are captive and cannot be removed. Turn the screws 5 or 6 full counterclockwise/
clockwise revolutions to make sure they disengage/engage the printhead assembly.

Reinstallation tip: Tighten these screws in the following order: Tighten one screw (PB4; callout 1), and
then tighten one screw (PB5; callout 2).

Figure 1-2259 Loosen two screws

1434 Chapter 1 Removal and replacement ENWW


7. At the front of the printer, rotate the printhead FFC guide down (towards the printhead assembly) until it
snaps into the locked position.

IMPORTANT: Make sure that the FFCs are fully on the printhead side of the sheet-metal chassis.

NOTE: An audible click is heard when the guide locks onto the printhead assembly.

Figure 1-2260 Rotate the FFC guide down

ENWW Removal and replacement procedures 1435


8. Remove three screws in the following order: Remove one screw (PB6; callout 1), remove one screw (PB7;
callout 2), and then remove one screw (PB8; callout 3).

IMPORTANT: These screws must be removed/installed in the correct order.

NOTE: Installing a shipping fluid cap (as shown below) is not necessary to remove the printhead to access
other assemblies. Leave the cartridges installed.

Reinstallation tip: Reinstall these screws in the following order: Install one screw (PB6; callout 1), install
one screw (PB7; callout 2), and then install one screw (PB8; callout 3).

Figure 1-2261 Remove three screws

1436 Chapter 1 Removal and replacement ENWW


9. Grasp the printhead print bar (callout 1) and the right side (callout 2) of the assembly, and then carefully
slide it to the right (callout 3) to remove it.

NOTE: It might be necessary to slightly flex the corner (callout 4) of the lower front cover (if installed)
away from the printer chassis so that it does not interfere with the assembly.

Installing a shipping fluid cap (as shown below) is not necessary to remove the printhead to access other
assemblies. Leave the cartridges installed.

Reinstallation tip: Slightly pull up and/or push down on the leading edge of the assembly if interference is
felt.

If the printhead assembly is about 10 mm (0.5 in) in and will not slide in any further, the mounting screws
at the rear of the printer (PB4 and/or PB5) might be protruding into the printhead cavity. Use a magnetized
screwdriver to pull them back out.

Figure 1-2262 Remove the printhead assembly

1
3

10. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Special installation instructions: Printhead and wiper assembly

CAUTION: Before reinstalling the printer covers, follow the steps in this section to make sure that the
printhead assembly is correctly installed in the printer—it must be correctly aligned to prevent the wiper
from binding during printer operation.

a. Do the following:

a. Before proceeding, take note of the engagement racks (callout 1) on the bottom of the
printhead wiper and the drive wheels (callout 2) in the printer.

ENWW Removal and replacement procedures 1437


Figure 1-2263 Wiper engagement racks and drive wheels

1
2

b. Partially install the printhead assembly into the printer until the first two tabs (front tabs shown)
rest on the printer chassis.

IMPORTANT: When the middle tab (callout 1) is aligned with the printer chassis, the wiper
engagement racks are engaged with the drive wheels. See Figure 1-2122 Wiper engagement
racks and drive wheels on page 1355.

Figure 1-2264 Partially install the printhead assembly

1438 Chapter 1 Removal and replacement ENWW


c. Use a small flat-blade screwdriver to carefully flex the corner of the lower front cover away
from the printer chassis—this creates the required clearance for the printhead assembly to fully
travel into the printer.

Figure 1-2265 Flex the corner of the lower front corner

d. Push down on the top of the printhead assembly, and then turn the manual wiper movement
shaft clockwise to disengage the wiper engagement racks from the drive wheels.

NOTE: If necessary, see Figure 1-2122 Wiper engagement racks and drive wheels
on page 1355.

Figure 1-2266 Disengage the wiper engagement racks from the drive wheels

ENWW Removal and replacement procedures 1439


e. Continue to push down on the top of the printhead assembly, slightly slide it back into the
printer, and then turn the manual wiper movement shaft counterclockwise to engage the wiper
engagement racks with the drive wheels.

NOTE: This step ensures that the assembly is installed correctly aligned in the chassis.

Figure 1-2267 Engage the wiper engagement racks from the drive wheels

f. With constant down pressure on the printhead assembly, continue to turn the manual wiper
movement shaft counterclockwise to pull the assembly fully into the chassis.

IMPORTANT: Down pressure on the assembly ensures that the engagement racks on the wiper
do not ride up and over the drive wheels, which can cause the assembly to become misaligned
in the printer.

Figure 1-2268 Fully install the printhead assembly

1440 Chapter 1 Removal and replacement ENWW


g. When the assembly is fully seated, install screw PB1 (callout 1), PB2 (callout 2), and then PB3
(callout 3) to keep the assembly from moving.

NOTE: Remove the flat-blade screwdriver, and continue the reinstall steps.

Figure 1-2269 Install screws PB 1/2/3

2
1

b. After all printhead assembly screws are installed (in the correct order), remove the wiper shipping
restraints, and then do the following:

NOTE: Use a #20 TORX driver to turn the manual wiper movement shaft.

● Support the printhead bar (callout 1), and then disengage a spring loaded gear (callout 2; pull it
toward the front of the printer). Make sure the printhead is fully raised, and then turn the
manual wiper movement shaft clockwise (callout 3) to move the wiper away from the printhead
(towards the right door).

CAUTION: Do not move the wiper so far away from the printhead that the engagement rack
disengage from the drive wheels. If necessary, see Figure 1-2003 Wiper engagement racks and
drive wheels on page 1282.

ENWW Removal and replacement procedures 1441


Figure 1-2270 Move the wiper away from the printhead

● Continue to support the printhead bar (callout 1), verify that the spring-loaded gear is
disengaged (callout 2; pull it toward the front of the printer). Make sure the printhead is fully
raised, and then turn the manual wiper movement shaft counter clockwise (callout 3) to move
the wiper to its home position under the printhead.

NOTE: The wiper should move with little force required to turn the manual shaft.

If excessive force is required to move the wiper, the printhead is not correctly aligned in the
printer chassis.

Figure 1-2271 Move the wiper to its home position

Step 8: Remove the eject flap drive assembly

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Locate the eject flap drive assembly.

1442 Chapter 1 Removal and replacement ENWW


Figure 1-2272 Locate the eject flap drive assembly

2. Remove two screws (callout 1).

Figure 1-2273 Remove two screws

ENWW Removal and replacement procedures 1443


3. Disconnect one flat-flexible cable (FFC) (callout 1), and then remove the eject flap drive assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2274 Remove the eject flap drive assembly

Step 9: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1444 Chapter 1 Removal and replacement ENWW


Removal and replacement: Image sensor and motor
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the right tower cover

● Step 3: Remove the cartridge door

● Step 4: Remove the front tower cover

● Step 5: Remove the middle internal front cover

● Step 6: Remove the output bin

● Step 7: Remove the printhead assembly

● Step 8: Remove the image sensor and motor

● Step 9: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the image sensor and motor.

Click here to view a video of this procedure (755/765/774/779/780/785).

Click here to view a video of this procedure (785z+/E77650z+/E77660z+/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Image sensor and motor part number

A7W93-67063 Image sensor and motor

Required tools

● #8 TORX driver with a magnetized tip

● #10 TORX driver with a magnetized tip

ENWW Removal and replacement procedures 1445


● #20 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-2275 Remove four screws

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2. Open the right- and left-side rear access covers.

Figure 1-2276 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-2277 Release the latches

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4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2278 Remove the rear cover

Step 2: Remove the right tower cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the right door.

Figure 1-2279 Open the right door

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2. Release the bottom edge of the right tower cover (callout 1), and then pull straight out on the cover
(callout 2) to remove it.

NOTE: It might take considerable force to remove this cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2280 Remove the right tower cover

Step 3: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the cartridge door.

Figure 1-2281 Open the cartridge door

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2. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-2282 Release the left side retainer

3. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-2283 Release the right side retainer

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4. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2284 Remove the cartridge door

Step 4: Remove the front tower cover

1. Open the left door.

Figure 1-2285 Open the left door

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2. Release two tabs (callout 1).

NOTE: Spread these tabs to release (do not pinch).

Figure 1-2286 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-2287 Release the front tower cover

2
1

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4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2288 Remove the cover

Step 5: Remove the middle internal front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. Open the upper front door, grasp the door hinges, and then push them straight in to release them.

NOTE: The hinges are spring loaded.

Figure 1-2289 Release the door hinges

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b. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2) to remove the door.

Figure 1-2290 Slide the hinges out of the brackets and remove the door

2
1

2. Remove five screws (callout 1).

Figure 1-2291 Remove five screws

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3. Lift up the middle of the output bin up and pull out on the middle internal front cover to release one tab.

Figure 1-2292 Release one tab

4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up to release it
(callout 2).

CAUTION: The cover is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the cover.

Figure 1-2293 Release the cover

1
2

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5. Disconnect one FFC and release the ferrite from the holder (callout 1), and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2294 Remove the middle internal front cover

Step 6: Remove the output bin

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

NOTE: For floor standing finisher printers, the output bin will look different than shown in the figures in this
section. However, the removal steps are valid for that printer configuration.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away
from the printer to release it. Remove the cover.

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Figure 1-2295 Remove the blank cover

b. At the left side of the printer, remove two screws.

Figure 1-2296 Remove two screws

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c. Rotate the left edge of the cover out and away from the printer.

Figure 1-2297 Rotate the left edge of the cover out

d. Continue to rotate the cover away from the printer, and then remove the cover.

Figure 1-2298 Remove the cover

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e. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-2299 Remove three screws

f. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-2300 Remove the bridge assembly

g. Reverse the removal steps to install the assembly. Also use the following special installation
instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when
installing the bridge assembly.

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Figure 1-2301 Install the bridge assembly

2. Disconnect one flat-flexible cable (FFC), and then remove two screws (callout 1).

Figure 1-2302 Disconnect one FFC and remove two screws

2
1

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3. Remove two flaps (callout 1) from the output shaft.

NOTE: These flaps snap onto the shaft.

Figure 1-2303 Remove the flaps

4. Squeeze two tabs together (callout 1), and then slightly slide the output bin towards the front of the printer
(callout 2).

Figure 1-2304 Release two tabs

1
2

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5. Pull the output bin straight out of the printer to remove it.

Figure 1-2305 Remove the output bin

6. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Standard output bin

a. If a replacement output bin is installed, carefully remove the LED module (callout 1) from the
discarded output bin, and then install it on the replacement output bin.

NOTE: The FFC (callout 2) is adhered to the output bin with two-sided tape.

Figure 1-2306 Remove the LED module

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b. Before proceeding, locate the mounting rail (callout 1) on the output bin.

Figure 1-2307 Locate the mounting rail (output bin)

c. Before proceeding, locate the mounting rail (callout 1) on the printer.

Figure 1-2308 Locate the mounting rail (printer)

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d. Align the mounting rail on the output bin with the mounting rail on the printer.

Figure 1-2309 Align the mounting rails

e. Slide the output bin about half way in, and then slightly lift the right side of the output bin so that the
inner clip (callout 1) will pass over the sheet-metal chassis (callout 2).

Figure 1-2310 Slide the output bin about half way in

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f. Continue to slide the output bin into place, and make sure that the inner clip (callout 1) engages the
slot in the sheet-metal chassis (callout 2).

Figure 1-2311 Engage the inner clip

g. Slide the output bin straight onto the printer.

IMPORTANT: Slide the output bin completely into place. Make sure it slides straight onto the printer.

Figure 1-2312 Install the output bin

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h. From the right side of the printer, check the tabs on the output bin. If it is correctly installed, these
tabs are aligned with the hole in the chassis.

IMPORTANT: If the tabs are not aligned with the hole in the chassis and would require pushing in on
the output bin to align them, the output bin must be removed and reinstalled—most likely the output
bin mounting rail was not aligned and installed on the printer mounting rail.

NOTE: Make sure that the output stack control arm shaft is engaged with its drive motor.

Figure 1-2313 Check the output bin installation

Step 7: Remove the printhead assembly

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

IMPORTANT: The following procedure is only for removing the printhead assembly to access other parts. If a
replacement printhead assembly needs to be installed, use the Removal and Replacement: Printhead assembly
instructions in the printer Repair Manual. Special installation instructions for replacement installations are
provided that must be followed to make sure a replacement assembly installation is successful.

NOTE: Some of the figures in this section show the fluid cap installed. When removing the printhead to access
other assemblies, leave the cartridges installed. Installing the fluid cap is not necessary.

1. Before proceeding, do the following:

a. Check the location of the printhead wiper. If it is in the correct position (all the way in and under the
printhead, go to step 2. If it is not in the correct position (for example, callout 1 below), continue with
these sub steps.

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Figure 1-2314 Printhead wiper out

b. Support the printhead bar (callout 1), and then disengage a spring loaded gear (callout 2; pull it
toward the front of the printer). Make sure the printhead is fully raised, and then turn the manual
wiper movement shaft counterclockwise (callout 3) to move the wiper into the printer. Continue to
turn the shaft until the wiper stops.

CAUTION: Lifting up on printhead bar prevents the moving wiper from damaging the printhead.

NOTE: Installing a shipping fluid cap (as shown below) is not necessary to remove the printhead to
access other assemblies. Leave the cartridges installed.

Figure 1-2315 Move the wiper into the printer

2. At the right side of the printer, install the right-rear shipping restraint.

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CAUTION: Shipping restraints (included in the A7W93-67077 PageWide niblit kit) must be used to avoid
the following conditions:

● The printhead wiper can slide out of the printhead assembly when it is removed.

● The printhead assembly is misaligned when it is installed.

Figure 1-2316 Install the right-rear shipping restraint

3. Install the right-front shipping restraint.

CAUTION: Shipping restraints (included in the A7W93-67077 PageWide niblit kit) must be used to avoid
the following conditions:

● The printhead wiper can slide out of the printhead assembly when it is removed.

● The printhead assembly is misaligned when it is installed.

Figure 1-2317 Install the right-front shipping restraint

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4. Remove three screws in the following order: Remove one screw (PB1; callout 1), remove one screw (PB2;
callout 2), and then remove one screw (PB3; callout 3).

IMPORTANT: These screws must be removed/installed in the correct order.

Reinstallation tip: Reinstall these screws in the following order: Install one screw (PB1; callout 1), install
one screw (PB2; callout 2), and then install one screw (PB3; callout 3).

Figure 1-2318 Remove three screws

2
1

5. At the rear of the printer, disconnect three flat-flexible cables (FFCs) (callout 1).

CAUTION: One FFC connector (callout 2) is a zero insertion force (ZIF) connector. Open a small clip on the
connector to remove the FFC.

Figure 1-2319 Disconnect three FFCs

1 2

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6. Loosen two screws in the following order: Loosen one screw (PB4; callout 1), and then loosen one screw
(PB5; callout 2).

The guide shown in the figure below looks slightly different than the one installed on this printer, but screw
access is the same.

IMPORTANT: These screws must be removed/installed in the correct order.

NOTE: These screws are captive and cannot be removed. Turn the screws 5 or 6 full counterclockwise/
clockwise revolutions to make sure they disengage/engage the printhead assembly.

Reinstallation tip: Tighten these screws in the following order: Tighten one screw (PB4; callout 1), and
then tighten one screw (PB5; callout 2).

Figure 1-2320 Loosen two screws

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7. At the front of the printer, rotate the printhead FFC guide down (towards the printhead assembly) until it
snaps into the locked position.

IMPORTANT: Make sure that the FFCs are fully on the printhead side of the sheet-metal chassis.

NOTE: An audible click is heard when the guide locks onto the printhead assembly.

Figure 1-2321 Rotate the FFC guide down

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8. Remove three screws in the following order: Remove one screw (PB6; callout 1), remove one screw (PB7;
callout 2), and then remove one screw (PB8; callout 3).

IMPORTANT: These screws must be removed/installed in the correct order.

NOTE: Installing a shipping fluid cap (as shown below) is not necessary to remove the printhead to access
other assemblies. Leave the cartridges installed.

Reinstallation tip: Reinstall these screws in the following order: Install one screw (PB6; callout 1), install
one screw (PB7; callout 2), and then install one screw (PB8; callout 3).

Figure 1-2322 Remove three screws

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9. Grasp the printhead print bar (callout 1) and the right side (callout 2) of the assembly, and then carefully
slide it to the right (callout 3) to remove it.

NOTE: It might be necessary to slightly flex the corner (callout 4) of the lower front cover (if installed)
away from the printer chassis so that it does not interfere with the assembly.

Installing a shipping fluid cap (as shown below) is not necessary to remove the printhead to access other
assemblies. Leave the cartridges installed.

Reinstallation tip: Slightly pull up and/or push down on the leading edge of the assembly if interference is
felt.

If the printhead assembly is about 10 mm (0.5 in) in and will not slide in any further, the mounting screws
at the rear of the printer (PB4 and/or PB5) might be protruding into the printhead cavity. Use a magnetized
screwdriver to pull them back out.

Figure 1-2323 Remove the printhead assembly

1
3

10. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Special installation instructions: Printhead and wiper assembly

CAUTION: Before reinstalling the printer covers, follow the steps in this section to make sure that the
printhead assembly is correctly installed in the printer—it must be correctly aligned to prevent the wiper
from binding during printer operation.

a. Do the following:

a. Before proceeding, take note of the engagement racks (callout 1) on the bottom of the
printhead wiper and the drive wheels (callout 2) in the printer.

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Figure 1-2324 Wiper engagement racks and drive wheels

1
2

b. Partially install the printhead assembly into the printer until the first two tabs (front tabs shown)
rest on the printer chassis.

IMPORTANT: When the middle tab (callout 1) is aligned with the printer chassis, the wiper
engagement racks are engaged with the drive wheels. See Figure 1-2122 Wiper engagement
racks and drive wheels on page 1355.

Figure 1-2325 Partially install the printhead assembly

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c. Use a small flat-blade screwdriver to carefully flex the corner of the lower front cover away
from the printer chassis—this creates the required clearance for the printhead assembly to fully
travel into the printer.

Figure 1-2326 Flex the corner of the lower front corner

d. Push down on the top of the printhead assembly, and then turn the manual wiper movement
shaft clockwise to disengage the wiper engagement racks from the drive wheels.

NOTE: If necessary, see Figure 1-2122 Wiper engagement racks and drive wheels
on page 1355.

Figure 1-2327 Disengage the wiper engagement racks from the drive wheels

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e. Continue to push down on the top of the printhead assembly, slightly slide it back into the
printer, and then turn the manual wiper movement shaft counterclockwise to engage the wiper
engagement racks with the drive wheels.

NOTE: This step ensures that the assembly is installed correctly aligned in the chassis.

Figure 1-2328 Engage the wiper engagement racks from the drive wheels

f. With constant down pressure on the printhead assembly, continue to turn the manual wiper
movement shaft counterclockwise to pull the assembly fully into the chassis.

IMPORTANT: Down pressure on the assembly ensures that the engagement racks on the wiper
do not ride up and over the drive wheels, which can cause the assembly to become misaligned
in the printer.

Figure 1-2329 Fully install the printhead assembly

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g. When the assembly is fully seated, install screw PB1 (callout 1), PB2 (callout 2), and then PB3
(callout 3) to keep the assembly from moving.

NOTE: Remove the flat-blade screwdriver, and continue the reinstall steps.

Figure 1-2330 Install screws PB 1/2/3

2
1

b. After all printhead assembly screws are installed (in the correct order), remove the wiper shipping
restraints, and then do the following:

NOTE: Use a #20 TORX driver to turn the manual wiper movement shaft.

● Support the printhead bar (callout 1), and then disengage a spring loaded gear (callout 2; pull it
toward the front of the printer). Make sure the printhead is fully raised, and then turn the
manual wiper movement shaft clockwise (callout 3) to move the wiper away from the printhead
(towards the right door).

CAUTION: Do not move the wiper so far away from the printhead that the engagement rack
disengage from the drive wheels. If necessary, see Figure 1-2003 Wiper engagement racks and
drive wheels on page 1282.

ENWW Removal and replacement procedures 1477


Figure 1-2331 Move the wiper away from the printhead

● Continue to support the printhead bar (callout 1), verify that the spring-loaded gear is
disengaged (callout 2; pull it toward the front of the printer). Make sure the printhead is fully
raised, and then turn the manual wiper movement shaft counter clockwise (callout 3) to move
the wiper to its home position under the printhead.

NOTE: The wiper should move with little force required to turn the manual shaft.

If excessive force is required to move the wiper, the printhead is not correctly aligned in the
printer chassis.

Figure 1-2332 Move the wiper to its home position

Step 8: Remove the image sensor and motor

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Remove seven screws (callout 1).

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NOTE: These screws require a #8 TORX driver.

Figure 1-2333 Remove seven screws

2. Remove the cover.

Reinstallation tip: When correctly reinstalled, the cover fits flat against the chassis. If the cover is not flat
against the chassis, remove it and then make sure the Image sensor assembly is correctly installed.

Figure 1-2334 Remove the cover

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3. Carefully lift the Image sensor at the flat-flexible cable (FFC) end, and then gently pull up on the FFC to
release it.

IMPORTANT: Avoid touching the glass. Skin oils and finger prints can cause print-quality problems.

Reinstallation tip: If a replacement FFC is installed, a protective backing might need to be removed to
expose the sticky side of the FFC.

Figure 1-2335 Remove the FFC

4. Depress one tab (callout 1), slide the ferrite to the left (callout 2) to remove it, and then disconnect one FFC
(callout 3).

Remove the Image sensor.

Figure 1-2336 Release the ferrite and disconnect the FFC

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5. Remove the motor drive gears (callout 1).

Figure 1-2337 Remove the motor drive gears

6. Remove two screws (callout 1).

NOTE: These screws require a #8 TORX driver.

Figure 1-2338 Remove two screws

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7. Slide the ground clip off the motor bracket to remove it.

Figure 1-2339 Remove the ground clip

8. Lift the motor out of the printer, and then disconnect one FFC (callout 1) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2340 Remove the image sensor motor

Step 9: Unpack the replacement assembly

1. Dispose of the defective part.

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NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Removal and replacement: Upper paper guide assembly / top-of-form REDI sensor
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the right tower cover

● Step 3: Remove the cartridge door

● Step 4: Remove the front tower cover

● Step 5: Remove the middle internal front cover

● Step 6: Remove the lower front cover

● Step 7: Remove the output bin

● Step 8: Remove the printhead assembly

● Step 9: Remove the upper paper guide assembly / top-of-form REDI sensor

● Step 10: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the upper paper guide assembly / top-of-form
reflective edge detection interrupter (REDI) sensor.

Click here to view a video of this procedure (755/765/774/779/780/785).

Click here to view a video of this procedure (785z+/E77650z+/E77660z+/P77940dn+).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Upper paper guide assembly part number

A7W93-67053 Upper paper guide assembly

NOTE: The upper paper guide assembly includes the top-of-form reflective edge
detection interrupter (REDI) sensor.

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Required tools

● #10 TORX driver with a magnetized tip

● #20 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

NOTE: Needle-nose pliers make removing and installing small FFCs easier.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-2341 Remove four screws

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2. Open the right- and left-side rear access covers.

Figure 1-2342 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-2343 Release the latches

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4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2344 Remove the rear cover

Step 2: Remove the right tower cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the right door.

Figure 1-2345 Open the right door

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2. Release the bottom edge of the right tower cover (callout 1), and then pull straight out on the cover
(callout 2) to remove it.

NOTE: It might take considerable force to remove this cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2346 Remove the right tower cover

Step 3: Remove the cartridge door

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Open the cartridge door.

Figure 1-2347 Open the cartridge door

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2. At the left side of the door, rotate the bottom of the black retainer towards the outside edge of the door to
release it.

Figure 1-2348 Release the left side retainer

3. At the right side of the door, rotate the bottom of the black retainer towards the outside edge of the door
to release it.

Figure 1-2349 Release the right side retainer

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4. Lift the door straight up and off of the printer to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2350 Remove the cartridge door

Step 4: Remove the front tower cover

1. Open the left door.

Figure 1-2351 Open the left door

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2. Release two tabs (callout 1).

NOTE: Spread these tabs to release (do not pinch).

Figure 1-2352 Release two tabs

3. Flex the corner of the cover away from the printer (callout 1), and then rotate the top edge away from the
printer (callout 2).

Figure 1-2353 Release the front tower cover

2
1

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4. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2354 Remove the cover

Step 5: Remove the middle internal front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. Open the upper front door, grasp the door hinges, and then push them straight in to release them.

NOTE: The hinges are spring loaded.

Figure 1-2355 Release the door hinges

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b. Lift the hinges up (callout 1), and then slide them out of the brackets (callout 2) to remove the door.

Figure 1-2356 Slide the hinges out of the brackets and remove the door

2
1

2. Remove five screws (callout 1).

Figure 1-2357 Remove five screws

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3. Lift up the middle of the output bin up and pull out on the middle internal front cover to release one tab.

Figure 1-2358 Release one tab

4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up to release it
(callout 2).

CAUTION: The cover is still attached to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the cover.

Figure 1-2359 Release the cover

1
2

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5. Disconnect one FFC and release the ferrite from the holder (callout 1), and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2360 Remove the middle internal front cover

Step 6: Remove the lower front cover

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

1. Move the cartridge door hinges and connecting bar to the door closed position.

2. Remove two screws (callout 1), and then remove the hinge connecting bar.

Figure 1-2361 Remove the hinge connecting bar

ENWW Removal and replacement procedures 1495


3. Pull the tray(s) out until they stop, lift up, and then remove the tray(s).

NOTE: The A4 tandem Tray 2/3 configuration is shown below. However, removing the single A3 Tray 2 is
identical.

Figure 1-2362 Remove the tray(s)

4. Locate the cover lock near one of the hinges.

Figure 1-2363 Locate the cover lock feature

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5. Use needle-nose pliers to pull the locking lever out until it stops.

Figure 1-2364 Pull the locking lever out

6. Slide the lock shaft away from the hinge to release it.

Figure 1-2365 Slide the lock shaft away from the hinge

ENWW Removal and replacement procedures 1497


7. Verify that the lock shaft is released, and then repeat these steps to release and unlock the remaining
cover lock (see step 4).

CAUTION: Both cover locks must be released and unlocked to avoid damage to the lower front cover
when it is removed.

Figure 1-2366 Verify that the lock shaft is released

8. Move the hinges to the door open position (callout 1), and then remove five screws (callout 2).

Figure 1-2367 Remove five screws

1 1

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9. Remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2368 Remove the front lower cover

Step 7: Remove the output bin

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

NOTE: For floor standing finisher printers, the output bin will look different than shown in the figures in this
section. However, the removal steps are valid for that printer configuration.

1. For floor standing finishers only, do the following:

For all other printers, go to step 2.

a. For non-flow printers (no keyboard) only: Rotate the top of the keyboard blank cover out and away
from the printer to release it. Remove the cover.

ENWW Removal and replacement procedures 1499


Figure 1-2369 Remove the blank cover

b. At the left side of the printer, remove two screws.

Figure 1-2370 Remove two screws

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c. Rotate the left edge of the cover out and away from the printer.

Figure 1-2371 Rotate the left edge of the cover out

d. Continue to rotate the cover away from the printer, and then remove the cover.

Figure 1-2372 Remove the cover

ENWW Removal and replacement procedures 1501


e. Remove three screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-2373 Remove three screws

f. Slide the bridge assembly straight out of the printer to remove it.

CAUTION: The bridge assembly is heavy. Do not drop the assembly when handling it.

Figure 1-2374 Remove the bridge assembly

g. Reverse the removal steps to install the assembly. Also use the following special installation
instructions.

Special installation instructions: Bridge assembly

▲ Make sure that the rails on the bridge assembly align with rails on the printer chassis when
installing the bridge assembly.

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Figure 1-2375 Install the bridge assembly

2. Disconnect one flat-flexible cable (FFC), and then remove two screws (callout 1).

Figure 1-2376 Disconnect one FFC and remove two screws

2
1

ENWW Removal and replacement procedures 1503


3. Remove two flaps (callout 1) from the output shaft.

NOTE: These flaps snap onto the shaft.

Figure 1-2377 Remove the flaps

4. Squeeze two tabs together (callout 1), and then slightly slide the output bin towards the front of the printer
(callout 2).

Figure 1-2378 Release two tabs

1
2

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5. Pull the output bin straight out of the printer to remove it.

Figure 1-2379 Remove the output bin

6. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Standard output bin

a. If a replacement output bin is installed, carefully remove the LED module (callout 1) from the
discarded output bin, and then install it on the replacement output bin.

NOTE: The FFC (callout 2) is adhered to the output bin with two-sided tape.

Figure 1-2380 Remove the LED module

ENWW Removal and replacement procedures 1505


b. Before proceeding, locate the mounting rail (callout 1) on the output bin.

Figure 1-2381 Locate the mounting rail (output bin)

c. Before proceeding, locate the mounting rail (callout 1) on the printer.

Figure 1-2382 Locate the mounting rail (printer)

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d. Align the mounting rail on the output bin with the mounting rail on the printer.

Figure 1-2383 Align the mounting rails

e. Slide the output bin about half way in, and then slightly lift the right side of the output bin so that the
inner clip (callout 1) will pass over the sheet-metal chassis (callout 2).

Figure 1-2384 Slide the output bin about half way in

ENWW Removal and replacement procedures 1507


f. Continue to slide the output bin into place, and make sure that the inner clip (callout 1) engages the
slot in the sheet-metal chassis (callout 2).

Figure 1-2385 Engage the inner clip

g. Slide the output bin straight onto the printer.

IMPORTANT: Slide the output bin completely into place. Make sure it slides straight onto the printer.

Figure 1-2386 Install the output bin

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h. From the right side of the printer, check the tabs on the output bin. If it is correctly installed, these
tabs are aligned with the hole in the chassis.

IMPORTANT: If the tabs are not aligned with the hole in the chassis and would require pushing in on
the output bin to align them, the output bin must be removed and reinstalled—most likely the output
bin mounting rail was not aligned and installed on the printer mounting rail.

NOTE: Make sure that the output stack control arm shaft is engaged with its drive motor.

Figure 1-2387 Check the output bin installation

Step 8: Remove the printhead assembly

A printer MFP model is shown in this procedure. However, the instructions are correct for all printer models.

IMPORTANT: The following procedure is only for removing the printhead assembly to access other parts. If a
replacement printhead assembly needs to be installed, use the Removal and Replacement: Printhead assembly
instructions in the printer Repair Manual. Special installation instructions for replacement installations are
provided that must be followed to make sure a replacement assembly installation is successful.

NOTE: Some of the figures in this section show the fluid cap installed. When removing the printhead to access
other assemblies, leave the cartridges installed. Installing the fluid cap is not necessary.

1. Before proceeding, do the following:

a. Check the location of the printhead wiper. If it is in the correct position (all the way in and under the
printhead, go to step 2. If it is not in the correct position (for example, callout 1 below), continue with
these sub steps.

ENWW Removal and replacement procedures 1509


Figure 1-2388 Printhead wiper out

b. Support the printhead bar (callout 1), and then disengage a spring loaded gear (callout 2; pull it
toward the front of the printer). Make sure the printhead is fully raised, and then turn the manual
wiper movement shaft counterclockwise (callout 3) to move the wiper into the printer. Continue to
turn the shaft until the wiper stops.

CAUTION: Lifting up on printhead bar prevents the moving wiper from damaging the printhead.

NOTE: Installing a shipping fluid cap (as shown below) is not necessary to remove the printhead to
access other assemblies. Leave the cartridges installed.

Figure 1-2389 Move the wiper into the printer

2. At the right side of the printer, install the right-rear shipping restraint.

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CAUTION: Shipping restraints (included in the A7W93-67077 PageWide niblit kit) must be used to avoid
the following conditions:

● The printhead wiper can slide out of the printhead assembly when it is removed.

● The printhead assembly is misaligned when it is installed.

Figure 1-2390 Install the right-rear shipping restraint

3. Install the right-front shipping restraint.

CAUTION: Shipping restraints (included in the A7W93-67077 PageWide niblit kit) must be used to avoid
the following conditions:

● The printhead wiper can slide out of the printhead assembly when it is removed.

● The printhead assembly is misaligned when it is installed.

Figure 1-2391 Install the right-front shipping restraint

ENWW Removal and replacement procedures 1511


4. Remove three screws in the following order: Remove one screw (PB1; callout 1), remove one screw (PB2;
callout 2), and then remove one screw (PB3; callout 3).

IMPORTANT: These screws must be removed/installed in the correct order.

Reinstallation tip: Reinstall these screws in the following order: Install one screw (PB1; callout 1), install
one screw (PB2; callout 2), and then install one screw (PB3; callout 3).

Figure 1-2392 Remove three screws

2
1

5. At the rear of the printer, disconnect three flat-flexible cables (FFCs) (callout 1).

CAUTION: One FFC connector (callout 2) is a zero insertion force (ZIF) connector. Open a small clip on the
connector to remove the FFC.

Figure 1-2393 Disconnect three FFCs

1 2

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6. Loosen two screws in the following order: Loosen one screw (PB4; callout 1), and then loosen one screw
(PB5; callout 2).

The guide shown in the figure below looks slightly different than the one installed on this printer, but screw
access is the same.

IMPORTANT: These screws must be removed/installed in the correct order.

NOTE: These screws are captive and cannot be removed. Turn the screws 5 or 6 full counterclockwise/
clockwise revolutions to make sure they disengage/engage the printhead assembly.

Reinstallation tip: Tighten these screws in the following order: Tighten one screw (PB4; callout 1), and
then tighten one screw (PB5; callout 2).

Figure 1-2394 Loosen two screws

ENWW Removal and replacement procedures 1513


7. At the front of the printer, rotate the printhead FFC guide down (towards the printhead assembly) until it
snaps into the locked position.

IMPORTANT: Make sure that the FFCs are fully on the printhead side of the sheet-metal chassis.

NOTE: An audible click is heard when the guide locks onto the printhead assembly.

Figure 1-2395 Rotate the FFC guide down

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8. Remove three screws in the following order: Remove one screw (PB6; callout 1), remove one screw (PB7;
callout 2), and then remove one screw (PB8; callout 3).

IMPORTANT: These screws must be removed/installed in the correct order.

NOTE: Installing a shipping fluid cap (as shown below) is not necessary to remove the printhead to access
other assemblies. Leave the cartridges installed.

Reinstallation tip: Reinstall these screws in the following order: Install one screw (PB6; callout 1), install
one screw (PB7; callout 2), and then install one screw (PB8; callout 3).

Figure 1-2396 Remove three screws

ENWW Removal and replacement procedures 1515


9. Grasp the printhead print bar (callout 1) and the right side (callout 2) of the assembly, and then carefully
slide it to the right (callout 3) to remove it.

NOTE: It might be necessary to slightly flex the corner (callout 4) of the lower front cover (if installed)
away from the printer chassis so that it does not interfere with the assembly.

Installing a shipping fluid cap (as shown below) is not necessary to remove the printhead to access other
assemblies. Leave the cartridges installed.

Reinstallation tip: Slightly pull up and/or push down on the leading edge of the assembly if interference is
felt.

If the printhead assembly is about 10 mm (0.5 in) in and will not slide in any further, the mounting screws
at the rear of the printer (PB4 and/or PB5) might be protruding into the printhead cavity. Use a magnetized
screwdriver to pull them back out.

Figure 1-2397 Remove the printhead assembly

1
3

10. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Special installation instructions: Printhead and wiper assembly

CAUTION: Before reinstalling the printer covers, follow the steps in this section to make sure that the
printhead assembly is correctly installed in the printer—it must be correctly aligned to prevent the wiper
from binding during printer operation.

a. Do the following:

a. Before proceeding, take note of the engagement racks (callout 1) on the bottom of the
printhead wiper and the drive wheels (callout 2) in the printer.

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Figure 1-2398 Wiper engagement racks and drive wheels

1
2

b. Partially install the printhead assembly into the printer until the first two tabs (front tabs shown)
rest on the printer chassis.

IMPORTANT: When the middle tab (callout 1) is aligned with the printer chassis, the wiper
engagement racks are engaged with the drive wheels. See Figure 1-2122 Wiper engagement
racks and drive wheels on page 1355.

Figure 1-2399 Partially install the printhead assembly

ENWW Removal and replacement procedures 1517


c. Use a small flat-blade screwdriver to carefully flex the corner of the lower front cover away
from the printer chassis—this creates the required clearance for the printhead assembly to fully
travel into the printer.

Figure 1-2400 Flex the corner of the lower front corner

d. Push down on the top of the printhead assembly, and then turn the manual wiper movement
shaft clockwise to disengage the wiper engagement racks from the drive wheels.

NOTE: If necessary, see Figure 1-2122 Wiper engagement racks and drive wheels
on page 1355.

Figure 1-2401 Disengage the wiper engagement racks from the drive wheels

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e. Continue to push down on the top of the printhead assembly, slightly slide it back into the
printer, and then turn the manual wiper movement shaft counterclockwise to engage the wiper
engagement racks with the drive wheels.

NOTE: This step ensures that the assembly is installed correctly aligned in the chassis.

Figure 1-2402 Engage the wiper engagement racks from the drive wheels

f. With constant down pressure on the printhead assembly, continue to turn the manual wiper
movement shaft counterclockwise to pull the assembly fully into the chassis.

IMPORTANT: Down pressure on the assembly ensures that the engagement racks on the wiper
do not ride up and over the drive wheels, which can cause the assembly to become misaligned
in the printer.

Figure 1-2403 Fully install the printhead assembly

ENWW Removal and replacement procedures 1519


g. When the assembly is fully seated, install screw PB1 (callout 1), PB2 (callout 2), and then PB3
(callout 3) to keep the assembly from moving.

NOTE: Remove the flat-blade screwdriver, and continue the reinstall steps.

Figure 1-2404 Install screws PB 1/2/3

2
1

b. After all printhead assembly screws are installed (in the correct order), remove the wiper shipping
restraints, and then do the following:

NOTE: Use a #20 TORX driver to turn the manual wiper movement shaft.

● Support the printhead bar (callout 1), and then disengage a spring loaded gear (callout 2; pull it
toward the front of the printer). Make sure the printhead is fully raised, and then turn the
manual wiper movement shaft clockwise (callout 3) to move the wiper away from the printhead
(towards the right door).

CAUTION: Do not move the wiper so far away from the printhead that the engagement rack
disengage from the drive wheels. If necessary, see Figure 1-2003 Wiper engagement racks and
drive wheels on page 1282.

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Figure 1-2405 Move the wiper away from the printhead

● Continue to support the printhead bar (callout 1), verify that the spring-loaded gear is
disengaged (callout 2; pull it toward the front of the printer). Make sure the printhead is fully
raised, and then turn the manual wiper movement shaft counter clockwise (callout 3) to move
the wiper to its home position under the printhead.

NOTE: The wiper should move with little force required to turn the manual shaft.

If excessive force is required to move the wiper, the printhead is not correctly aligned in the
printer chassis.

Figure 1-2406 Move the wiper to its home position

Step 9: Remove the upper paper guide assembly / top-of-form REDI sensor

1. Disconnect one flat-flexible cable (FFC) (callout 1), and then release the ferrite (callout 2) from the holder.

ENWW Removal and replacement procedures 1521


Figure 1-2407 Disconnect one FFC and release the ferrite

1 2

2. Remove five screws (callout 1/2).

NOTE: Two sheet-metal screws (callout 1) and three self-tapping screws (callout 2).

Figure 1-2408 Remove five screws

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3. Slightly lift up the upper paper guide assembly (callout 1), slide the assembly towards the rear of the
printer (callout 2), and then rotate the front end of the assembly to the left (callout 3) to release it.

NOTE: As the assembly is removed/installed, pass the FFC through the opening in the chassis,

Figure 1-2409 Release the upper paper guide assembly

4. Remove the upper paper guide assembly.

Figure 1-2410 Remove the upper paper guide assembly

5. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Upper paper guide assembly (1 of 2)

▲ Slightly lift up on the through beam optical detect (TBODD) carriage (callout 1), and then insert the
end of the upper paper guide marked “REAR” through the hole in the chassis.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

ENWW Removal and replacement procedures 1523


Figure 1-2411 Lift up on the TBODD carriage

Special installation instructions: Upper paper guide assembly (2 of 2)

a. From the Home screen on the printer control panel, scroll to and select the Support Tools button.

b. Select the Service button to display the Sign In screen.

c. Make sure that Service Access Code displays in the Access Type area.

d. Type in the following service access personal identification number (PIN) for the printer:

● 09078017 (MFP)

09076517 (SFP)

e. Select Sign In to enter the Service menu.

NOTE: The printer must restart to enter the Service menu. This can take up to 2 minutes.

f. Open the following menus:

● Advanced Service

● Cleaning/Calibration

g. Select the Calibrate Paper Path Sensors item, and then select the Start button.

NOTE: The calibration process uses paper. Load unused letter- or A4-size paper in Tray 2.

Step 10: Unpack the replacement assembly

1. Dispose of the defective part.

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NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1525


Removal and replacement: Trays
● Removal and replacement: Tray 2 (A3), tandem Tray 2/3 (A4), and all optional 1X550-sheet input feeders

NOTE: The high capacity input (HCI) 4000-sheet feeder trays are customer self-repair (CSR) assemblies.
Removal and replacement procedures for the HCI trays are in the CSR section of the printer repair manual.

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Removal and replacement: Tray 2 (A3), tandem Tray 2/3 (A4), and all optional 1X550-sheet input
feeders
● Introduction

● Step 1: Remove the tray

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace Tray 2 (A3), and all optional 1X550-sheet input
feeders.

Click here to view a video of this procedure.

Click here to visit the HP video library.

CAUTION: Do not extend more than one tray at a time.

Do not use a paper tray as a step.

Keep hands out of paper trays when closing.

All trays must be closed when moving the printer.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Tray 2 (A3), and all optional 1X550-sheet input feeders part numbers

A7X02-67006 Tray 2 (A3) and optional 1X550-sheet input feeders trays

Required tools

● No special tools are required to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Removal and replacement procedures 1527


Post service test

Send a print job to the printer and use the replaced tray as the paper source.

Step 1: Remove the tray

NOTE: The tandem Tray 2/3 (A4) printer configuration is shown in this procedure. However, the procedure is
correct for a single Tray 2 (A3) printer configuration and for all optional 1X550-sheet input feeders.

▲ Pull the tray out of the printer until it stops, slightly lift the front of the tray up, and then pull it out of the
printer to remove it.

Figure 1-2412 Remove the tray or trays

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

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NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Removal and replacement: Accessories


● Install accessory: Small outline dual in-line memory module (SODIMM) accessory

● Install accessory: Internal USB ports

● Install accessory: Foreign interface harness (FIH)

● Install accessory: Stapler/stacker punch assembly

ENWW Removal and replacement procedures 1529


Install accessory: Small outline dual in-line memory module (SODIMM) accessory
● Introduction

● Step 1: Remove the formatter cover

● Step 2: Remove the formatter cage cover

● Step 3: Unpack the accessory

● Step 4: Install the SODIMM

● Step 5: Install the formatter cage cover

● Step 6: Install the formatter cover

Introduction

This document provides the procedures to remove and replace the small outline dual in-line memory module
(SODIMM) accessory.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Small outline dual in-line memory module (SODIMM) accessory part numbers

E5K48-67902 SODIMM with instruction guide

Required tools

● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

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Post service test

Make sure that the printer initializes to a Ready state.

Print a configuration page to make sure that the printer is functioning correctly.

Step 1: Remove the formatter cover

1. Grasp the top of the formatter cover, and then rotate it away from the printer to release it.

Figure 1-2413 Release the formatter cover

2. Lift the cover up to remove it.

Figure 1-2414 Remove the formatter cover

ENWW Removal and replacement procedures 1531


Step 2: Remove the formatter cage cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Loosen two thumb screws.

NOTE: These screws are captive and cannot be removed.

Figure 1-2415 Loosen two thumb screws

2. Lift the cover up to remove it.

Figure 1-2416 Remove the formatter cage cover

Step 3: Unpack the accessory

1. Dispose of the defective part.

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NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Step 4: Install the SODIMM

NOTE: An MFP printer is shown in this procedure. However, the procedure is correct for SFP printers.

1. Insert the SODIMM in the holder.

TIP: The SODIMM is keyed and can only be inserted in the holder one way.

Figure 1-2417 Insert the SODIMM

ENWW Removal and replacement procedures 1533


2. Rotate the SODIMM toward the holder (callout 1), and then make sure that the two locking arms snap into
place (callout 2).

Figure 1-2418 Install the SODIMM

2
1

Step 5: Install the formatter cage cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Position the cover on the formatter cage.

Figure 1-2419 Install the formatter cage cover

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2. Tighten two thumb screws.

Figure 1-2420 Tighten two thumb screws

Step 6: Install the formatter cover

1. Position the cover up to remove it.

Figure 1-2421 Install the formatter cover

ENWW Removal and replacement procedures 1535


2. Rotate the top of the formatter cover towards the printer to install it.

NOTE: The formatter cover snaps in place.

Figure 1-2422 Install the formatter cover

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Install accessory: Internal USB ports
● Introduction

● Step 1: Remove the formatter cover

● Step 2: Remove the formatter cage cover

● Step 3: Unpack the accessory

● Step 4: Install the internal USB ports

● Step 5: Install the formatter cage cover

● Step 6: Install the formatter cover

Introduction

This document provides the procedures to install the internal USB ports.

Click here to view a video of this procedure

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Internal USB ports part numbers

B5L28-67902 Two internal USB ports

Required tools

● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Make sure that the printer initializes to a Ready state.

ENWW Removal and replacement procedures 1537


Print a configuration page to make sure that the printer is functioning correctly.

Step 1: Remove the formatter cover

1. Grasp the top of the formatter cover, and then rotate it away from the printer to release it.

Figure 1-2423 Release the formatter cover

2. Lift the cover up to remove it.

Figure 1-2424 Remove the formatter cover

Step 2: Remove the formatter cage cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Loosen two thumb screws.

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NOTE: These screws are captive and cannot be removed.

Figure 1-2425 Loosen two thumb screws

2. Lift the cover up to remove it.

Figure 1-2426 Remove the formatter cage cover

Step 3: Unpack the accessory

Remove the accessory from its package. Save all packaging for recycling.

For complete information about HP recycling programs, go to Product return and recycling.

ENWW Removal and replacement procedures 1539


Step 4: Install the internal USB ports

CAUTION: ESD sensitive part.

NOTE: An MFP printer is shown in this procedure. However, the procedure is correct for SFP printers.

1. Remove the following items from the accessory kit:

● The small PCA board

● The PCA mounting cradle

● The shortest single cable (B5L46-60115)

Figure 1-2427 Select accessory kit items

B5L46-60115

B5L24-60106

F2A76-60115

E6B67-60104

2. Do the following:

a. Hold the small PCA and the PCA mounting cradle in the correct orientation.

b. Align the cutouts on the PCA on the tabs of the PCA mounting cradle.

c. Install the small PCA on the PCA mounting cradle.

NOTE: The PCA snaps onto the mounting cradle

1540 Chapter 1 Removal and replacement ENWW


Figure 1-2428 Mount the PCA on the PCA mounting cradle and snap it in place

3. Connect the cable to the small PCA.

Figure 1-2429 Connect the cable

4. Do the following:

a. Hold the small PCA attached to the PCA mounting cradle in the correct orientation.

b. On the left side of the formatter case area, locate the sheet metal tab and slots (callout 1).

ENWW Removal and replacement procedures 1541


Figure 1-2430 Locate the sheet metal tab and slots

5. Slide the PCA mounting cradle onto the sheet metal tab callout 1), and then snap the tab into the sheet-
metal slot (callout 2).

NOTE: Make sure that the mounting cradle is securely fastened to the formatter case.

Figure 1-2431 Install the assembly

1542 Chapter 1 Removal and replacement ENWW


6. Connect the cable to the formatter.

Figure 1-2432 Connect the cable

Step 5: Install the formatter cage cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Position the cover on the formatter cage.

Figure 1-2433 Install the formatter cage cover

ENWW Removal and replacement procedures 1543


2. Tighten two thumb screws.

Figure 1-2434 Tighten two thumb screws

Step 6: Install the formatter cover

1. Position the cover up to remove it.

Figure 1-2435 Install the formatter cover

1544 Chapter 1 Removal and replacement ENWW


2. Rotate the top of the formatter cover towards the printer to install it.

NOTE: The formatter cover snaps in place.

Figure 1-2436 Install the formatter cover

ENWW Removal and replacement procedures 1545


Install accessory: Foreign interface harness (FIH)
● Introduction

● Step 1: Unpack the accessory

● Step 2: Install the foreign interface harness (FIH)

Introduction

This document provides the procedures to install the foreign interface harness (FIH).

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts

Foreign interface harness (FIH) part number

B5L31-67902 Foreign interface harness (FIH)

Required tools

● No special tools are needed to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Unpack the accessory

Remove the new part from its package. Save all packaging for recycling.

For complete information on HP's recycling programs, go to Product return and recycling.

1546 Chapter 1 Removal and replacement ENWW


Step 2: Install the foreign interface harness (FIH)

▲ Locate the USB port on the printer, and then plug the USB end of the FIH cable into the printer USB port.

Figure 1-2437 Plug the FIH cable into the printer USB port

ENWW Removal and replacement procedures 1547


Install accessory: Stapler/stacker punch assembly
● Introduction

● Step 1: Remove the left top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the front door (finisher)

● Step 4: Unpack the accessory

● Step 5: Install the punch assembly (finisher)

● Step 6: Install the front door (finisher)

● Step 7: Install the top cover (finisher)

● Step 8: Install the left top cover (finisher)

Introduction

This document provides the procedures to remove and replace the stapler/stacker (S/S) punch assembly in the
finisher.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

SL-HPU501T

To order the part, go to www.hp.com/buy/parts.

● Hole punch (2/3 hole)

SL-HPU501F

To order the part, go to www.hp.com/buy/parts.

● Hole punch (2/4 hole)

1548 Chapter 1 Removal and replacement ENWW


SL-HPU501S

To order the part, go to www.hp.com/buy/parts.

● Hole punch (Swedish)

Required tools

● #2 JIS screwdriver with a magnetic tip

● Small flat-blade screwdriver

● X-acto knife (optional)

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

Post service test

Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-2438 Disconnect finisher connector

ENWW Removal and replacement procedures 1549


2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-2439 Separate the finisher from the printer

1
2

3. Remove two screws

Figure 1-2440 Remove two screws

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4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Figure 1-2441 Remove the left top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

Figure 1-2442 Remove two screws

ENWW Removal and replacement procedures 1551


2. Open the front door, and then remove three screws.

Figure 1-2443 Remove three screws (front side)

3. Open the top cover door, and then remove three screws.

Figure 1-2444 Remove three screws (top side)

1552 Chapter 1 Removal and replacement ENWW


4. Open the rear door, and then remove three screws.

Figure 1-2445 Remove three screws (rear side)

5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-2446 Disconnect one connector and release the retainer

ENWW Removal and replacement procedures 1553


6. Lift the cover straight up and off of the finisher to remove it.

Figure 1-2447 Remove the cover

Step 3: Remove the front door (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

Figure 1-2448 Remove two screws (left side)

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2. Open the front door, and then remove two screws.

Figure 1-2449 Remove two screws (front side)

3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2450 Remove the front door assembly

Step 4: Unpack the accessory

1. Dispose of the defective part.

ENWW Removal and replacement procedures 1555


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Step 5: Install the punch assembly (finisher)

1. At the front of the finisher, remove two screws.

Figure 1-2451 Remove two screws (front side)

1556 Chapter 1 Removal and replacement ENWW


2. Pull the sheet-metal bracket straight out of the chassis to remove it.

Figure 1-2452 Remove the sheet-metal bracket

3. Remove the shipping tape from the punch assembly if it is present.

Figure 1-2453 Remove the shipping tape

ENWW Removal and replacement procedures 1557


4. Slide the punch assembly into the chassis.

Figure 1-2454 Install the punch assembly

5. Install one screw.

CAUTION: The punch assembly must be flat against the chassis before installing the screw. If is not,
partially remove the assembly and reinstall it. There is a tab on the far end of the assembly that fits into a
slot in the chassis.

NOTE: This screw is supplied with the kit.

Figure 1-2455 Install one screw

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6. Connect one connector.

Figure 1-2456 Connect one connector

7. Open the rear door.

Figure 1-2457 Open the rear door

ENWW Removal and replacement procedures 1559


8. Use a small flat-blade screw driver to carefully remove the blank cover.

NOTE: Pry the blank cover out and away from the inner cover so that it does not fall into the cavity behind
it (it might be difficult to reach in and remove it).

TIP: It might be easier to remove the cover if you use an X-acto knife to cut through some of the ribs that
adjoin it to the inner cover.

Figure 1-2458 Remove the blank cover

9. Install the chad drawer.

Figure 1-2459 Install the chad drawer

1560 Chapter 1 Removal and replacement ENWW


10. Remove the protective backing from the customer label, and then affix the label to the inner cover (as
shown below).

Figure 1-2460 Apply the customer label

Step 6: Install the front door (finisher)

1. Install the front door assembly.

Figure 1-2461 Install the front door assembly

ENWW Removal and replacement procedures 1561


2. Open the front door, and then install two screws.

Figure 1-2462 Install two screws (front side)

3. At the left side of the finisher, install two screws.

Figure 1-2463 Install two screws (left side)

Step 7: Install the top cover (finisher)

1. Install the top cover.

1562 Chapter 1 Removal and replacement ENWW


Figure 1-2464 Install the top cover

2. Slightly lift up the right-rear corner of the cover, connect one in-line connector (callout 1), and then engage
one retainer (callout 2).

Figure 1-2465 Disconnect one connector and release retainer

ENWW Removal and replacement procedures 1563


3. Install three screws.

Figure 1-2466 Install three screws (top side)

4. Install two screws.

Figure 1-2467 Install two screws

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5. Open the front door, and then install three screws.

Figure 1-2468 Install three screws (front side)

6. Open the rear door, and then install three screws.

Figure 1-2469 Install three screws (rear side)

Step 8: Install the left top cover (finisher)

1. Engage the front edge of the cover with the front door assembly (callout 1), and then rotate the rear edge
of the cover toward the chassis (callout 2) to install it.

ENWW Removal and replacement procedures 1565


Figure 1-2470 Install the left top cover

1
2

2. Install two screws

Figure 1-2471 Install two screws

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3. Slide the finisher toward the printer to engage it.

Figure 1-2472 Connect the finisher to the printer

4. Connect one connector.

Figure 1-2473 Connect finisher connector

ENWW Removal and replacement procedures 1567


Removal and replacement: Input accessories
● Removal and replacement: 1x550-sheet and 3x550-sheet feeders

● Removal and replacement: High capacity input (HCI) 4000-sheet feeder

1568 Chapter 1 Removal and replacement ENWW


Removal and replacement: 1x550-sheet and 3x550-sheet feeders
NOTE: Unless otherwise noted, all of the procedures are correct for both 1x550-sheet feeders and the 3x550-
sheet feeder. Figures might show one or the other, however the steps are valid for all sheet feeders.

Always thoroughly read the instructions that accompany each figure.

● Removal and replacement: 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder rear cover

● Removal and replacement: 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder inner front
cover

● Removal and replacement: 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder right door

● Removal and replacement: 1x550-sheet feeder with storage cabinet right inner cover

● Removal and replacement: 1x550-sheet and 3x550-sheet feeder printed circuit assemblies

● Removal and replacement: 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder latch
assemblies

● Removal and replacement: 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder tray pick
clutch(es)

● Removal and replacement: 1x550- and 3x550-sheet feeder width detect sensors

● Removal and replacement: 1x550- and 3x550-sheet feeder lift assembly

● Removal and replacement: 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder pickup roller
arm(s)

● Removal and replacement: 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder separation
assemblies

ENWW Removal and replacement procedures 1569


Removal and replacement: 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder rear cover

Introduction

This document provides the procedures to remove and replace the 1x550-sheet feeder with storage cabinet and
3x550-sheet feeder rear cover.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

1x550-sheet feeder with storage cabinet and 3x550-sheet feeder rear cover part numbers

A7W95-67001 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder rear cover

NOTE: The 1x550-sheet feeder with storage cabinet, 3x550-sheet feeder, and HCI
all use the same rear cover.

Required tools

● Small flat-blade screw driver

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder rear cover

NOTE: Unless otherwise noted, this procedure is correct for both the 1x550-sheet feeder with storage cabinet
and 3x550-sheet feeder. Figures might show one or the other, however the steps are valid for both sheet
feeders.

Always thoroughly read the instructions that accompany each figure.

1. Open the printer right door.

1570 Chapter 1 Removal and replacement ENWW


Figure 1-2474 Open the printer right door

2. Push the sheet feeder right door release button (callout 1), and then open the sheet feeder right door
(callout 2).

Figure 1-2475 Open the sheet feeder right door

ENWW Removal and replacement procedures 1571


3. Use a small flat-blade screwdriver to careful release one tab at the top left corner of the rear cover.

TIP: Release the rear cover near the embossed mark at the top left corner.

Figure 1-2476 Release the rear cover

4. Rotate the front edge of the cover away from the accessory to release it.

Figure 1-2477 Release the front edge of the cover

1572 Chapter 1 Removal and replacement ENWW


5. Continue to rotate the front edge of the cover away from the accessory.

Figure 1-2478 Rotate the front edge of the cover away from the accessory

6. Remove the accessory rear cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2479 Remove the cover

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 1573


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1574 Chapter 1 Removal and replacement ENWW


Removal and replacement: 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder inner front cover

Introduction

This document provides the procedures to remove and replace the 1x550-sheet feeder with storage cabinet and
3x550-sheet feeder inner front cover.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

1x550-sheet feeder with storage cabinet and 3x550-sheet feeder inner front cover part numbers

A7W95-67003 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder inner front cover

A7W95-67004 3x550-sheet feeder front spanner

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

ENWW Removal and replacement procedures 1575


Step 1: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder rear cover

NOTE: Unless otherwise noted, this procedure is correct for both the 1x550-sheet feeder with storage cabinet
and 3x550-sheet feeder. Figures might show one or the other, however the steps are valid for both sheet
feeders.

Always thoroughly read the instructions that accompany each figure.

1. 3x550-sheet feeder only: Remove the trays, remove one screw (callout 1), and then remove the lower
inner front cover (callout 2).

Figure 1-2480 Remove the lower inner front cover

2. Remove the trays and or storage bin, and then remove six screws (callout 1).

Figure 1-2481 Remove six screws

1576 Chapter 1 Removal and replacement ENWW


3. Rotate the top of the inner front cover away from the sheet feeder to remove it.

Figure 1-2482 Remove the inner front cover

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1577


Removal and replacement: 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder right door

Introduction

This document provides the procedures to remove and replace the 1x550-sheet feeder with storage cabinet and
3x550-sheet feeder right door.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

1x550-sheet feeder with storage cabinet and 3x550-sheet feeder right door part numbers

A7W95-67021 1x550-sheet feeder with storage cabinet right door

A7W95-67016 3x550-sheet feeder right door

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder rear cover

NOTE: Unless otherwise noted, this procedure is correct for both the 1x550-sheet feeder with storage cabinet
and 3x550-sheet feeder. Figures might show one or the other, however the steps are valid for both sheet
feeders.

Always thoroughly read the instructions that accompany each figure.

1. Open the printer right door.

1578 Chapter 1 Removal and replacement ENWW


Figure 1-2483 Open the printer right door

2. Push the sheet feeder right door release button (callout 1), and then open the sheet feeder right door
(callout 2).

Figure 1-2484 Open the sheet feeder right door

ENWW Removal and replacement procedures 1579


3. Use a small flat-blade screwdriver to careful release one tab at the top left corner of the rear cover.

TIP: Release the rear cover near the embossed mark at the top left corner.

Figure 1-2485 Release the rear cover

4. Rotate the front edge of the cover away from the accessory to release it.

Figure 1-2486 Release the front edge of the cover

1580 Chapter 1 Removal and replacement ENWW


5. Continue to rotate the front edge of the cover away from the accessory.

Figure 1-2487 Rotate the front edge of the cover away from the accessory

6. Remove the accessory rear cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2488 Remove the cover

Step 2: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder right door

NOTE: Unless otherwise noted, this procedure is correct for both the 1x550-sheet feeder with storage cabinet
and 3x550-sheet feeder. Figures might show one or the other, however the steps are valid for both sheet
feeders.

Always thoroughly read the instructions that accompany each figure.

1. Open the printer right door.

ENWW Removal and replacement procedures 1581


Figure 1-2489 Open the printer right door

2. Push the sheet feeder right door release button (callout 1), and then open the sheet feeder right door
(callout 2).

Figure 1-2490 Open the sheet feeder right door

1582 Chapter 1 Removal and replacement ENWW


3. Disconnect two flat-flexible cables (FFCs) (callout 1), release each ferrite (callout 2) from the holders, and
then release the FFCs from the retainers (callout 3).

NOTE: The 1x550-sheet feeder only has the small FFC.

Figure 1-2491 Disconnect two FFCs and release each ferrite

4. Remove four screws (callout 1), and then remove the right door strap.

Reinstallation tip: If a replacement right door is installed, transfer the retention strap from the discarded
door to the replacement assembly.

Figure 1-2492 Remove four screws

ENWW Removal and replacement procedures 1583


5. Close the printer right door.

Figure 1-2493 Close the printer right door

6. Remove two screws (callout 1).

Figure 1-2494 Remove two screws

1584 Chapter 1 Removal and replacement ENWW


7. Slightly flex the top inner corner of the right door cover away from the door.

Figure 1-2495 Flex the top inner corner right door

8. Lift the door straight up to remove it.

CAUTION: Do not damage the FFC(s) when removing the door.

Figure 1-2496 Remove the sheet feeder right door

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 1585


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1586 Chapter 1 Removal and replacement ENWW


Removal and replacement: 1x550-sheet feeder with storage cabinet right inner cover

Introduction

This document provides the procedures to remove and replace the 1x550-sheet feeder right inner cover.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

1x550-sheet feeder with storage cabinet right inner cover part number

A7W95-67011 1x550-sheet feeder with storage cabinet right inner cover

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the 1x550-sheet feeder with storage cabinet right inner cover

NOTE: Unless otherwise noted, this procedure is correct for both the 1x550-sheet feeder with storage cabinet
and 3x550-sheet feeder. Figures might show one or the other, however the steps are valid for both sheet
feeders.

Always thoroughly read the instructions that accompany each figure.

1. Open the printer right door.

ENWW Removal and replacement procedures 1587


Figure 1-2497 Open the printer right door

2. Push the sheet feeder right door release button (callout 1), and then open the sheet feeder right door
(callout 2).

Figure 1-2498 Open the sheet feeder right door

1588 Chapter 1 Removal and replacement ENWW


3. Remove four screws (callout 1).

Figure 1-2499 Remove four screws

4. Lift the right inner cover up to remove it.

Figure 1-2500 Remove the cover

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 1589


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1590 Chapter 1 Removal and replacement ENWW


Removal and replacement: 1x550-sheet and 3x550-sheet feeder printed circuit assemblies

Introduction

This document provides the procedures to remove and replace the 1x550- and 3x550-sheet feeder printed
circuit assemblies (PCA).

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

1x550-sheet feeder with storage cabinet and 3x550-sheet feeder printed circuit assembly (PCA) part numbers

A7X02-67005 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder printed circuit
assembly (PCA)

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job to the printer, and use the appropriate sheet feeder as the source tray.

Step 1: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder rear cover

NOTE: Unless otherwise noted, this procedure is correct for both the 1x550-sheet feeder with storage cabinet
and 3x550-sheet feeder. Figures might show one or the other, however the steps are valid for both sheet
feeders.

Always thoroughly read the instructions that accompany each figure.

1. Open the printer right door.

ENWW Removal and replacement procedures 1591


Figure 1-2501 Open the printer right door

2. Push the sheet feeder right door release button (callout 1), and then open the sheet feeder right door
(callout 2).

Figure 1-2502 Open the sheet feeder right door

1592 Chapter 1 Removal and replacement ENWW


3. Use a small flat-blade screwdriver to careful release one tab at the top left corner of the rear cover.

TIP: Release the rear cover near the embossed mark at the top left corner.

Figure 1-2503 Release the rear cover

4. Rotate the front edge of the cover away from the accessory to release it.

Figure 1-2504 Release the front edge of the cover

ENWW Removal and replacement procedures 1593


5. Continue to rotate the front edge of the cover away from the accessory.

Figure 1-2505 Rotate the front edge of the cover away from the accessory

6. Remove the accessory rear cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2506 Remove the cover

Step 2: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder printed circuit assembly (PCA)

NOTE: Unless otherwise noted, this procedure is correct for both the 1x550-sheet feeder with storage cabinet
and 3x550-sheet feeder. Figures might show one or the other, however the steps are valid for both sheet
feeders.

Always thoroughly read the instructions that accompany each figure.

1. Locate the sheet feeder PCA(s).

1594 Chapter 1 Removal and replacement ENWW


Figure 1-2507 Locate the sheet feeder PCA(s)

2. Release one tab (callout 1), rotate the right edge of the cover away from the chassis, and then remove the
cover.

Figure 1-2508 Release one tab and remove the cover

1
2

ENWW Removal and replacement procedures 1595


3. Disconnect four flat-flexible cables (FFCs) (callout 1), disconnect two connectors (callout 2), and then
remove two screws (callout 3) to remove the sheet feeder PCA.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2509 Remove the sheet PCA

2
3

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1596 Chapter 1 Removal and replacement ENWW


Removal and replacement: 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder latch assemblies

Introduction

This document provides the procedures to remove and replace the 1x550- and 3x550-sheet feeder latch
assemblies.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

1x550- and 3x550-sheet feeder latch assembly part numbers

A7W93-67034 1x550-sheet and 3x550-sheet feeders latch assembly

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder rear cover

NOTE: Unless otherwise noted, this procedure is correct for both the 1x550-sheet feeder with storage cabinet
and 3x550-sheet feeder. Figures might show one or the other, however the steps are valid for both sheet
feeders.

Always thoroughly read the instructions that accompany each figure.

1. Open the printer right door.

ENWW Removal and replacement procedures 1597


Figure 1-2510 Open the printer right door

2. Push the sheet feeder right door release button (callout 1), and then open the sheet feeder right door
(callout 2).

Figure 1-2511 Open the sheet feeder right door

1598 Chapter 1 Removal and replacement ENWW


3. Use a small flat-blade screwdriver to careful release one tab at the top left corner of the rear cover.

TIP: Release the rear cover near the embossed mark at the top left corner.

Figure 1-2512 Release the rear cover

4. Rotate the front edge of the cover away from the accessory to release it.

Figure 1-2513 Release the front edge of the cover

ENWW Removal and replacement procedures 1599


5. Continue to rotate the front edge of the cover away from the accessory.

Figure 1-2514 Rotate the front edge of the cover away from the accessory

6. Remove the accessory rear cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2515 Remove the cover

Step 2: Remove the 1x550- and 3x550-sheet feeder latch assembly

NOTE: Unless otherwise noted, this procedure is correct for both the 1x550-sheet feeder with storage cabinet
and 3x550-sheet feeder. Figures might show one or the other, however the steps are valid for both sheet
feeders.

Always thoroughly read the instructions that accompany each figure.

1. Locate the sheet feeder latch(es).

1600 Chapter 1 Removal and replacement ENWW


Figure 1-2516 Locate the sheet feeder latch(es)

2. Release two flat-flexible cables (FFCs) from the top of the latch assembly (callout 1).

Figure 1-2517 Release two FFCs

ENWW Removal and replacement procedures 1601


3. Remove two screws (callout 1).

Figure 1-2518 Remove two screws

4. Slightly rotate the front edge of the latch up to release it, and then remove the HCI latch.

Figure 1-2519 Remove the HCI latch

5. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Tray 2 latch assembly (A4 tandem Trays 2/3 only)

▲ Before installing the assembly, make sure that it is not in the locked position (callout 1). If it is in the
locked potion, pull on the green lever to unlock it (callout 2).

NOTE: Continue to reverse the removal steps to finish installing the assembly.

1602 Chapter 1 Removal and replacement ENWW


Figure 1-2520 Check the latch assembly

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1603


Removal and replacement: 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder tray pick clutch(es)

Introduction

This document provides the procedures to remove and replace the 1x550- and 3x550-sheet feeder tray pick
clutches.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

1x550- and 3x550-sheet feeder tray pick clutch part numbers

A7W93-67078 1x550- and 3x550-sheet feeder tray pick clutch

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job to the printer, and use the tray with the replaced tray pick clutch as the source tray.

Step 1: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder rear cover

NOTE: Unless otherwise noted, this procedure is correct for both the 1x550-sheet feeder with storage cabinet
and 3x550-sheet feeder. Figures might show one or the other, however the steps are valid for both sheet
feeders.

Always thoroughly read the instructions that accompany each figure.

1. Open the printer right door.

1604 Chapter 1 Removal and replacement ENWW


Figure 1-2521 Open the printer right door

2. Push the sheet feeder right door release button (callout 1), and then open the sheet feeder right door
(callout 2).

Figure 1-2522 Open the sheet feeder right door

ENWW Removal and replacement procedures 1605


3. Use a small flat-blade screwdriver to careful release one tab at the top left corner of the rear cover.

TIP: Release the rear cover near the embossed mark at the top left corner.

Figure 1-2523 Release the rear cover

4. Rotate the front edge of the cover away from the accessory to release it.

Figure 1-2524 Release the front edge of the cover

1606 Chapter 1 Removal and replacement ENWW


5. Continue to rotate the front edge of the cover away from the accessory.

Figure 1-2525 Rotate the front edge of the cover away from the accessory

6. Remove the accessory rear cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2526 Remove the cover

Step 2: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder tray pick clutch

NOTE: Unless otherwise noted, this procedure is correct for both the 1x550-sheet feeder with storage cabinet
and 3x550-sheet feeder. Figures might show one or the other, however the steps are valid for both sheet
feeders.

Always thoroughly read the instructions that accompany each figure.

1. Locate the sheet feeder tray pick clutch.

ENWW Removal and replacement procedures 1607


Figure 1-2527 Locate the sheet feeder tray pick clutch

2. Disconnect one connector (callout 1).

Figure 1-2528 Disconnect one connector

1608 Chapter 1 Removal and replacement ENWW


3. Remove two screws (callout 1).

Figure 1-2529 Remove two screws

4. Remove the sheet feeder tray pick clutch.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2530 Remove the sheet feeder tray pick clutch

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 1609


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1610 Chapter 1 Removal and replacement ENWW


Removal and replacement: 1x550- and 3x550-sheet feeder width detect sensors
● Introduction

● Step 1: Remove the 1x550- and 3x550-sheet feeder width detect sensor

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the 1x550 and 3x550-sheet feeder width detect
sensors.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

1x550 and 3x550-sheet feeder width detect sensor part number

A7W93-67023 1x550 and 3x550-sheet feeder width detect sensor

Required tools

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

ENWW Removal and replacement procedures 1611


Step 1: Remove the 1x550- and 3x550-sheet feeder width detect sensor

NOTE: Unless otherwise noted, this procedure is correct for both 1x550-sheet feeders and the 3x550-sheet
feeder. Figures might show one or the other, however the steps are valid for all sheet feeders.

Always thoroughly read the instructions that accompany each figure.

1. Remove the tray, and then locate the sheet feeder width detect sensor.

Figure 1-2531 Locate the sheet feeder width detect sensor

2. Before proceeding, take note of the retention tab at the top of the part.

Figure 1-2532 Locate the retention tab

1612 Chapter 1 Removal and replacement ENWW


3. Release one tab (callout 1), and then rotate the top of the sensor away from the chassis (callout 2) to
separate it from the printer.

CAUTION: The sensor is still connected to the printer by a flat-flexible cable (FFC). Do not attempt to
completely remove the sensor.

Figure 1-2533 Release one tab

4. Disconnect one FFC (callout 1), and then remove the sheet feeder width detect sensor.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2534 Disconnect one FFC

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 1613


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1614 Chapter 1 Removal and replacement ENWW


Removal and replacement: 1x550- and 3x550-sheet feeder lift assembly
● Introduction

● Step 1: Remove the 1x550- and 3x550-sheet feeder lift assembly

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the 1x550- and 3x550-sheet feeder lift
assembly.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

Turn the printer power off

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

1x550- and 3x550-sheet feeder lift assembly part number

A7W93-67022 1x550- and 3x550-sheet feeder lift assembly

Required tools

● #10 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

ENWW Removal and replacement procedures 1615


Step 1: Remove the 1x550- and 3x550-sheet feeder lift assembly

NOTE: Unless otherwise noted, this procedure is correct for both 1x550-sheet feeders and the 3x550-sheet
feeder. Figures might show one or the other, however the steps are valid for all sheet feeders.

Always thoroughly read the instructions that accompany each figure.

1. Remove the tray, and then locate the sheet feeder lift assembly.

Figure 1-2535 Locate the sheet feeder lift assembly

2. Disconnect one flat-flexible cable (FFC) (callout 1).

Figure 1-2536 Disconnect one FFC

1616 Chapter 1 Removal and replacement ENWW


3. Remove two screws (callout 1).

CAUTION: The lift assembly is still attached to the sheet feeder by a FFC. Do not attempt to completely
remove the assembly.

Figure 1-2537 Remove two screws

4. Disconnect one FFC (callout 1), and then remove the sheet feeder lift assembly.

Figure 1-2538 Disconnect one FFC and remove the sheet feeder lift assembly

5. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: 1x550- and 3x550-sheet feeder lift assembly

▲ When installing the assembly, make sure that the tab on the assembly is in the arm on the pickup
roller arm shaft.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

ENWW Removal and replacement procedures 1617


Figure 1-2539 Check the tab on the lift assembly

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1618 Chapter 1 Removal and replacement ENWW


Removal and replacement: 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder pickup roller arm(s)
● Introduction

● Step 1: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder inner front cover

● Step 2: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder pickup roller arm(s)

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the 1x550- and 3x550-sheet feeder pickup roller
arm(s).

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

1x550- and 3x550-sheet feeder pickup roller arm part number

A7W93-67079 1x550- and 3x550-sheet feeder pickup roller arm

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job to the printer, and use the tray where the pickup roller arm was replaced as the source tray.

ENWW Removal and replacement procedures 1619


Step 1: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder inner front cover

NOTE: Unless otherwise noted, this procedure is correct for both the 1x550-sheet feeder with storage cabinet
and 3x550-sheet feeder. Figures might show one or the other, however the steps are valid for both sheet
feeders.

Always thoroughly read the instructions that accompany each figure.

1. 3x550-sheet feeder only: Remove the trays, remove one screw (callout 1), and then remove the lower
inner front cover (callout 2).

Figure 1-2540 Remove the lower inner front cover

2. Remove the trays and or storage bin, and then remove six screws (callout 1).

Figure 1-2541 Remove six screws

1620 Chapter 1 Removal and replacement ENWW


3. Rotate the top of the inner front cover away from the sheet feeder to remove it.

Figure 1-2542 Remove the inner front cover

Step 2: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder pickup roller arm(s)

NOTE: Unless otherwise noted, this procedure is correct for both the 1x550-sheet feeder with storage cabinet
and 3x550-sheet feeder. Figures might show one or the other, however the steps are valid for both sheet
feeders.

Always thoroughly read the instructions that accompany each figure.

1. Slightly pull out on the retention clip to release it, and then rotate it down. Remove the retention clip.

Figure 1-2543 Release the retention clip

ENWW Removal and replacement procedures 1621


2. Pull the pickup arm shaft out towards the front of the sheet feeder to release the opposite end of the
shaft.

Figure 1-2544 Pull the shaft out

3. Remove the pickup roller arm.

Figure 1-2545 Remove the pickup roller arm

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder pickup
roller arm(s)

a. Install the assembly shaft into the keyed opening in the tray pick clutch (callout 1). Make sure that the
white slotted arm (callout 2) on the pickup roller arm installs over the tab on the lift assembly
(callout 3).

1622 Chapter 1 Removal and replacement ENWW


Reinstallation tip: You might have to rotate the shaft to align it with the keyed opening drive
assembly.

Figure 1-2546 Install the pickup roller arm

1
2

b. The shaft is correctly installed in the keyed opening in the tray pick clutch when it protrudes about 6
mm (.23 in) through the hole in the chassis.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Figure 1-2547 Correct shaft install

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 1623


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1624 Chapter 1 Removal and replacement ENWW


Removal and replacement: 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder separation assemblies
● Introduction

● Step 1: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder rear cover

● Step 2: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder inner front cover

● Step 3: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder pickup roller arm

● Step 4: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder separation
assembly

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the 1x550-sheet feeder with storage cabinet and
3x550-sheet feeder separation assemblies.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

1x550-sheet feeder with storage cabinet and 3x550-sheet feeder separation assembly part number

A7W93-67031 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder separation
assembly

Required tools

● Small flat-blade screw driver

● #10 TORX driver with a magnetized tip

● Optional: Needle-nose pliers

TIP: Needle-nose pliers make it easier to disconnect/connect flat-flexible cables (FFCs).

ENWW Removal and replacement procedures 1625


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job to the printer, and use the tray where the separation assembly was replaced as the source tray.

Step 1: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder rear cover

NOTE: Unless otherwise noted, this procedure is correct for both the 1x550-sheet feeder with storage cabinet
and 3x550-sheet feeder. Figures might show one or the other, however the steps are valid for both sheet
feeders.

Always thoroughly read the instructions that accompany each figure.

1. Open the printer right door.

Figure 1-2548 Open the printer right door

1626 Chapter 1 Removal and replacement ENWW


2. Push the sheet feeder right door release button (callout 1), and then open the sheet feeder right door
(callout 2).

Figure 1-2549 Open the sheet feeder right door

3. Use a small flat-blade screwdriver to careful release one tab at the top left corner of the rear cover.

TIP: Release the rear cover near the embossed mark at the top left corner.

Figure 1-2550 Release the rear cover

ENWW Removal and replacement procedures 1627


4. Rotate the front edge of the cover away from the accessory to release it.

Figure 1-2551 Release the front edge of the cover

5. Continue to rotate the front edge of the cover away from the accessory.

Figure 1-2552 Rotate the front edge of the cover away from the accessory

1628 Chapter 1 Removal and replacement ENWW


6. Remove the accessory rear cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2553 Remove the cover

Step 2: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder inner front cover

NOTE: Unless otherwise noted, this procedure is correct for both the 1x550-sheet feeder with storage cabinet
and 3x550-sheet feeder. Figures might show one or the other, however the steps are valid for both sheet
feeders.

Always thoroughly read the instructions that accompany each figure.

1. 3x550-sheet feeder only: Remove the trays, remove one screw (callout 1), and then remove the lower
inner front cover (callout 2).

Figure 1-2554 Remove the lower inner front cover

ENWW Removal and replacement procedures 1629


2. Remove the trays and or storage bin, and then remove six screws (callout 1).

Figure 1-2555 Remove six screws

3. Rotate the top of the inner front cover away from the sheet feeder to remove it.

Figure 1-2556 Remove the inner front cover

Step 3: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder pickup roller arm

NOTE: Unless otherwise noted, this procedure is correct for both the 1x550-sheet feeder with storage cabinet
and 3x550-sheet feeder. Figures might show one or the other, however the steps are valid for both sheet
feeders.

Always thoroughly read the instructions that accompany each figure.

1. Slightly pull out on the retention clip to release it, and then rotate it down. Remove the retention clip.

1630 Chapter 1 Removal and replacement ENWW


Figure 1-2557 Release the retention clip

2. Pull the pickup arm shaft out towards the front of the sheet feeder to release the opposite end of the
shaft.

Figure 1-2558 Pull the shaft out

ENWW Removal and replacement procedures 1631


3. Remove the pickup roller arm.

Figure 1-2559 Remove the pickup roller arm

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder pickup
roller arm(s)

a. Install the assembly shaft into the keyed opening in the tray pick clutch (callout 1). Make sure that the
white slotted arm (callout 2) on the pickup roller arm installs over the tab on the lift assembly
(callout 3).

Reinstallation tip: You might have to rotate the shaft to align it with the keyed opening drive
assembly.

Figure 1-2560 Install the pickup roller arm

1
2

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b. The shaft is correctly installed in the keyed opening in the tray pick clutch when it protrudes about 6
mm (.23 in) through the hole in the chassis.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Figure 1-2561 Correct shaft install

Step 4: Remove the 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder separation assembly

NOTE: Unless otherwise noted, this procedure is correct for both the 1x550-sheet feeder with storage cabinet
and 3x550-sheet feeder. Figures might show one or the other, however the steps are valid for both sheet
feeders.

Always thoroughly read the instructions that accompany each figure.

1. At the rear of the sheet feeder, disconnect two flat-flexible cables (FFCs), and one connector (callout 1).

Figure 1-2562 Disconnect two FFCs and one connector

ENWW Removal and replacement procedures 1633


2. Open the printer right door.

Figure 1-2563 Open the printer right door

3. Push the sheet feeder right door release button (callout 1), and then open the sheet feeder right door
(callout 2).

Figure 1-2564 Open the sheet feeder right door

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4. Remove one screw (callout 1), release one tab and slightly rotate the bottom edge of the paper path roller
cover away from the sheet feeder (callout 2), and then lift up on the cover (callout 3) to remove it.

Figure 1-2565 Remove the paper path roller cover

2
1

5. Remove two screws (callout 1).

NOTE: If four screws are present, remove the two most inner screws.

Figure 1-2566 Remove two screws

ENWW Removal and replacement procedures 1635


6. Support the sheet feeder separation assembly, and then push the left end (the end nearest the front of the
feeder) into the tray cavity.

Figure 1-2567 Release the separation assembly

7. Remove the separation assembly.

Figure 1-2568 Remove the separation assembly

8. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: 1x550-sheet feeder with storage cabinet and 3x550-sheet feeder
separation assemblies

a. If a replacement assembly is installed, install the black plastic mounting bracket from the discarded
assembly on the replacement assembly, and then install two screws (callout 1).

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Figure 1-2569 Remove the assembly mounting bracket

b. Take note of the mounting tabs on the separation assembly.

Figure 1-2570 Mounting tabs on the separation assembly

ENWW Removal and replacement procedures 1637


c. Take note of the mounting slots in the chassis.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Figure 1-2571 Mounting slots in the chassis

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1638 Chapter 1 Removal and replacement ENWW


Removal and replacement: High capacity input (HCI) 4000-sheet feeder
● Removal and replacement: HCI tunnel REDI sensor

● Removal and replacement: HCI rear cover

● Removal and replacement: HCI inner front cover

● Removal and replacement: HCI jam cassette

● Removal and replacement: HCI pickup roller arm(s)

● Removal and replacement: HCI separation assemblies

● Removal and replacement: HCI tray presence sensors

● Removal and replacement: HCI tray width detect sensors

● Removal and replacement: HCI printed circuit assemblies

● Removal and replacement: HCI latch assemblies

● Removal and replacement: HCI tray pick clutch and jam cassette drive assembly

● Removal and replacement: HCI tray lift motor assembly

● Removal and replacement: HCI right door

● Removal and replacement: HCI left cover

ENWW Removal and replacement procedures 1639


Removal and replacement: HCI tunnel REDI sensor
● Introduction

● Step 1: Remove the HCI tunnel REDI sensor

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the high capacity input (HCI) tunnel reflective
edge detection interrupter (REDI) sensor.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

HCI tunnel REDI sensor part numbers

A7W93-67076 REDI sensor

Required tools

● No special tools are required to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the HCI tunnel REDI sensor

1. Do the following:

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a. Push down and hold the left-side lever down to release it.

b. Push up on and hold the right-side lever up to release it.

c. Pull the tray straight away from the HCI to remove it.

Figure 1-2572 Remove the HCI right tray

1 1

2 2

2. Open the printer right door.

Figure 1-2573 Open the printer right door

ENWW Removal and replacement procedures 1641


3. Push the HCI right door release button (callout 1), and then open the HCI right door (callout 2).

Figure 1-2574 Open the HCI right door

4. Grasp the green handle, and then pull the HCI jam cassette straight out of the HCI.

Figure 1-2575 Pull the HCI jam cassette out

1642 Chapter 1 Removal and replacement ENWW


5. Look up into the tray cavity, and then locate the HCI tunnel REDI sensor.

Figure 1-2576 Locate the HCI tunnel REDI sensor

6. Release one tab (callout 1), slide the senor holder towards the back of the HCI (callout 2, and then slightly
slide it to the right (callout 3) to release it.

CAUTION: The sensor and holder are still connected to the HCI by a flat-flexible cable. Do not attempt to
completely remove the assembly.

Figure 1-2577 Release the sensor holder


1

3
2

ENWW Removal and replacement procedures 1643


7. Disconnect one FFC (callout 1), and then remove the REDI sensor (callout 2) from the holder.

Reinstallation tip: Reverse the removal steps to install the assemblies.

Figure 1-2578 Remove the HCI tunnel REDI sensor

2
1

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1644 Chapter 1 Removal and replacement ENWW


Removal and replacement: HCI rear cover
● Introduction

● Step 1: Remove the HCI rear cover

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the high capacity input (HCI) rear cover.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

HCI rear cover part numbers

A7W95-67001 HCI rear cover

NOTE: The HCI, 1x550-sheet feeder with storage cabinet, and 3x550-sheet feeder
all use the same rear cover.

Required tools

● Small flat-blade screw driver

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the HCI rear cover

1. Open the printer right door.

ENWW Removal and replacement procedures 1645


Figure 1-2579 Open the printer right door

2. Push the HCI right door release button (callout 1), and then open the HCI right door (callout 2).

Figure 1-2580 Open the HCI right door

1646 Chapter 1 Removal and replacement ENWW


3. Use a small flat-blade screwdriver to careful release one tab at the top left corner of the rear cover.

TIP: Release the rear cover near the embossed mark at the top left corner.

Figure 1-2581 Release the rear cover

4. Rotate the front edge of the cover away from the HCI to release it.

Figure 1-2582 Release the front edge of the cover

ENWW Removal and replacement procedures 1647


5. Continue to rotate the front edge of the cover away from the HCI.

Figure 1-2583 Rotate the front edge of the cover away from the HCI

6. Remove the HCI rear cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2584 Remove the cover

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

1648 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1649


Removal and replacement: HCI inner front cover
● Introduction

● Step 1: Remove the HCI inner front cover

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the high capacity input (HCI) inner cover.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

HCI front inner cover part numbers

A7W97-67003 HCI front inner cover

A7W97-67004 HCI front inner lower cover

Required tools

● #10 TORX driver with a magnetized tip

● #10 TORX thin shaft driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

1650 Chapter 1 Removal and replacement ENWW


Step 1: Remove the HCI inner front cover

1. Pull the right tray out of the printer until it stops, locate the left and right retention levers on the tray rails,
and then do the following:

a. Push down and hold the left-side lever down to release it.

b. Push up on and hold the right-side lever up to release it.

c. Pull the tray straight away from the HCI to remove it.

Figure 1-2585 Remove the HCI right tray

1 1

2 2

2. Pull the left tray out of the printer until it stops, locate the left and right retention levers on the tray rails,
and then do the following:

a. Push down and hold the left-side lever down to release it.

b. Push up on and hold the right-side lever up to release it.

c. Pull the tray straight away from the HCI to remove it.

ENWW Removal and replacement procedures 1651


Figure 1-2586 Remove the HCI left tray

1 1

2 2

3. Remove seven screws, and then remove the HCI inner front cover.

NOTE: Two of these screws (callout 1) require a #10 TORX thin shaft driver.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2587 Remove the HCI inner front cover

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

1652 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1653


Removal and replacement: HCI jam cassette
● Introduction

● Step 1: Remove the HCI jam cassette

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the high capacity input (HCI) jam cassette.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

HCI jam cassette part number

A7W97-67010 HCI jam cassette

Required tools

● No special tools are required to remove or install this assembly.

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job to the printer and use the HCI as the paper source.

Step 1: Remove the HCI jam cassette

1. Open the printer right door.

1654 Chapter 1 Removal and replacement ENWW


Figure 1-2588 Open the printer right door

2. Push the HCI right door release button (callout 1), and then open the HCI right door (callout 2).

Figure 1-2589 Open the HCI right door

ENWW Removal and replacement procedures 1655


3. Grasp the green handle, and then pull the HCI jam cassette straight out of the HCI.

Figure 1-2590 Pull the HCI jam cassette out

4. Support the cassette, and then push outward on the rail to release the pin on the left side of the cassette.

Figure 1-2591 Release the left side cassette rail

1656 Chapter 1 Removal and replacement ENWW


5. Support the cassette, and then push outward on the rail to release the pin on the right side of the cassette.

Figure 1-2592 Release the right side cassette rail

6. Remove the HCI jam cassette.

Figure 1-2593 Remove the cassette

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 1657


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1658 Chapter 1 Removal and replacement ENWW


Removal and replacement: HCI pickup roller arm(s)
● Introduction

● Step 1: Remove the HCI inner front cover

● Step 2: Remove the HCI pickup roller arm

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the high capacity input (HCI) pickup roller arm(s).

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

HCI pickup roller arm(s) part numbers

A7W93-67079 HCI pickup roller arm(s)

Required tools

● #10 TORX driver with a magnetized tip

● #10 TORX short shaft driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

ENWW Removal and replacement procedures 1659


Step 1: Remove the HCI inner front cover

1. Pull the right tray out of the printer until it stops, locate the left and right retention levers on the tray rails,
and then do the following:

a. Push down and hold the left-side lever down to release it.

b. Push up on and hold the right-side lever up to release it.

c. Pull the tray straight away from the HCI to remove it.

Figure 1-2594 Remove the HCI right tray

1 1

2 2

2. Pull the left tray out of the printer until it stops, locate the left and right retention levers on the tray rails,
and then do the following:

a. Push down and hold the left-side lever down to release it.

b. Push up on and hold the right-side lever up to release it.

c. Pull the tray straight away from the HCI to remove it.

1660 Chapter 1 Removal and replacement ENWW


Figure 1-2595 Remove the HCI left tray

1 1

2 2

3. Remove seven screws, and then remove the HCI inner front cover.

NOTE: Two of these screws (callout 1) require a #10 TORX thin shaft driver.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2596 Remove the HCI inner front cover

Step 2: Remove the HCI pickup roller arm

NOTE: Removing the left HCI pickup roller arm is shown in this procedure. The steps are the same for the right
pickup arm.

1. Slightly pull out on the retention clip to release it, and then rotate it down. Remove the retention clip.

ENWW Removal and replacement procedures 1661


Figure 1-2597 Release the retention clip

2. Pull the pickup arm shaft out towards the front of the printer to release the opposite end of the shaft.

Figure 1-2598 Pull the shaft out

1662 Chapter 1 Removal and replacement ENWW


3. Remove the HCI pickup roller arm.

Figure 1-2599 Remove the HCI pickup roller arm

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: HCI pickup roller arm(s)

▲ Install the assembly shaft into the hole in the HCI chassis, and make sure that the slotted arm on the
pickup roller installs over the tab (callout 1).

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Figure 1-2600 Install the HCI pickup roller arm(s)

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 1663


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1664 Chapter 1 Removal and replacement ENWW


Removal and replacement: HCI separation assemblies
● Introduction

● Step 1: Remove the HCI inner front cover

● Step 2: Remove the HCI pickup roller arm

● Step 3: Remove the HCI rear cover

● Step 4: Remove the HCI separation assembly

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the high capacity input (HCI) separation
assemblies.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

HCI separation assemblies part numbers

A7W93-67088 HCI separation assemblies

Required tools

● #10 TORX driver with a magnetized tip

● #10 TORX short shaft driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

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Post service test

Send a print job to the printer, and use the tray where the separation assembly was replaced as the source tray.

Step 1: Remove the HCI inner front cover

1. Pull the right tray out of the printer until it stops, locate the left and right retention levers on the tray rails,
and then do the following:

a. Push down and hold the left-side lever down to release it.

b. Push up on and hold the right-side lever up to release it.

c. Pull the tray straight away from the HCI to remove it.

Figure 1-2601 Remove the HCI right tray

1 1

2 2

2. Pull the left tray out of the printer until it stops, locate the left and right retention levers on the tray rails,
and then do the following:

a. Push down and hold the left-side lever down to release it.

b. Push up on and hold the right-side lever up to release it.

c. Pull the tray straight away from the HCI to remove it.

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Figure 1-2602 Remove the HCI left tray

1 1

2 2

3. Remove seven screws, and then remove the HCI inner front cover.

NOTE: Two of these screws (callout 1) require a #10 TORX thin shaft driver.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2603 Remove the HCI inner front cover

Step 2: Remove the HCI pickup roller arm

NOTE: Removing the left HCI pickup roller arm is shown in this procedure. The steps are the same for the right
pickup arm.

1. Slightly pull out on the retention clip to release it, and then rotate it down. Remove the retention clip.

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Figure 1-2604 Release the retention clip

2. Pull the pickup arm shaft out towards the front of the printer to release the opposite end of the shaft.

Figure 1-2605 Pull the shaft out

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3. Remove the HCI pickup roller arm.

Figure 1-2606 Remove the HCI pickup roller arm

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: HCI pickup roller arm(s)

▲ Install the assembly shaft into the hole in the HCI chassis, and make sure that the slotted arm on the
pickup roller installs over the tab (callout 1).

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Figure 1-2607 Install the HCI pickup roller arm(s)

Step 3: Remove the HCI rear cover

1. Open the printer right door.

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Figure 1-2608 Open the printer right door

2. Push the HCI right door release button (callout 1), and then open the HCI right door (callout 2).

Figure 1-2609 Open the HCI right door

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3. Use a small flat-blade screwdriver to careful release one tab at the top left corner of the rear cover.

TIP: Release the rear cover near the embossed mark at the top left corner.

Figure 1-2610 Release the rear cover

4. Rotate the front edge of the cover away from the HCI to release it.

Figure 1-2611 Release the front edge of the cover

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5. Continue to rotate the front edge of the cover away from the HCI.

Figure 1-2612 Rotate the front edge of the cover away from the HCI

6. Remove the HCI rear cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2613 Remove the cover

Step 4: Remove the HCI separation assembly

NOTE: Removing the left HCI separation assembly is shown in this procedure. The steps are the same for the
right separation assembly.

1. At the rear of the HCI, disconnect three flat-flexible cables (FFCs) and one connector (callout 1).

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Figure 1-2614 Disconnect FFCs and connector

2. Remove three screws (callout 1/2), and then remove the sheet-metal plate.

NOTE: One screw (callout 1) is a machine screw, and two screws (callout 2) are self-tapping screws.

Figure 1-2615 Remove three screws and the sheet-metal plate

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3. HCI left separation assembly only: Look up into the right tray cavity, and then loosen, but do not remove,
two screws.

NOTE: Loosening these screws provides some clearance between the separation assembly and the
chassis.

Figure 1-2616 Loosen two screws

4. Slightly slide the front end of the assembly forward, and then rotate it down and to the left, pull it straight
out of the HCI to release it.

Figure 1-2617 Release the assembly

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5. Remove the separation assembly.

Figure 1-2618 Remove the separation assembly

6. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: HCI separation assemblies

a. Take note of the mounting tabs on the separation assembly.

Figure 1-2619 Mounting tabs on the separation assembly

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b. Left separation assembly: Take note of the mounting slots in the chassis

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Figure 1-2620 Left separation assembly mounting holes

c. Right separation assembly: Take note of the mounting slots in the chassis

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Reinstallation tip: Open the HCI right door to get a better view of the right separation assembly
mounting holes.

Figure 1-2621 Right separation assembly mounting holes

Special installation instructions: HCI pickup roller arm(s)

▲ Install the assembly shaft into the hole in the HCI chassis, and make sure that the slotted arm on the
pickup roller installs over the tab (callout 1).

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NOTE: Continue to reverse the removal steps to finish installing the assembly.

Figure 1-2622 Install the HCI pickup roller arm(s)

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Removal and replacement: HCI tray presence sensors
● Introduction

● Step 1: Remove the HCI tray presence sensor

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the high capacity input (HCI) tray presence
sensors.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

HCI tray presence sensor part numbers

A7W93-67040 HCI tray presence sensor

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

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Step 1: Remove the HCI tray presence sensor

NOTE: Removing the left HCI tray presence sensor is shown in this procedure. The steps are the same for the
right tray presence sensor.

1. Right HCI tray presence sensor: Pull the right tray out of the printer until it stops, locate the left and right
retention levers on the tray rails, and then do the following:

a. Push down and hold the left-side lever down to release it.

b. Push up on and hold the right-side lever up to release it.

c. Pull the tray straight away from the HCI to remove it.

Figure 1-2623 Remove the HCI right tray

1 1

2 2

2. Left HCI tray presence sensor: Pull the left tray out of the printer until it stops, locate the left and right
retention levers on the tray rails, and then do the following:

a. Push down and hold the left-side lever down to release it.

b. Push up on and hold the right-side lever up to release it.

c. Pull the tray straight away from the HCI to remove it.

ENWW Removal and replacement procedures 1679


Figure 1-2624 Remove the HCI left tray

1 1

2 2

3. Look into the tray cavity, and then locate the tray presence sensor.

Figure 1-2625 Locate the sensor

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4. Disconnect one flat-flexible cable (FFC) (callout 1), remove one screw (callout 2), and then remove the tray
presence sensor (callout 3).

Figure 1-2626 Remove the sensor

1 2 3

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1681


Removal and replacement: HCI tray width detect sensors
● Introduction

● Step 1: Remove the HCI tray width detect sensor

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the high capacity input (HCI) width detect
sensors.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

HCI tray width detect sensor part numbers

A7W93-67023 HCI tray width detect sensor

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

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Step 1: Remove the HCI tray width detect sensor

NOTE: Removing the left HCI tray width detect sensor is shown in this procedure. The steps are the same for
the right tray width detect sensor.

1. Right HCI tray width detect sensor: Pull the right tray out of the printer until it stops, locate the left and
right retention levers on the tray rails, and then do the following:

a. Push down and hold the left-side lever down to release it.

b. Push up on and hold the right-side lever up to release it.

c. Pull the tray straight away from the HCI to remove it.

Figure 1-2627 Remove the HCI right tray

1 1

2 2

2. Left HCI tray width detect sensor: Pull the left tray out of the printer until it stops, locate the left and right
retention levers on the tray rails, and then do the following:

a. Push down and hold the left-side lever down to release it.

b. Push up on and hold the right-side lever up to release it.

c. Pull the tray straight away from the HCI to remove it.

ENWW Removal and replacement procedures 1683


Figure 1-2628 Remove the HCI left tray

1 1

2 2

3. Look into the tray cavity, and then locate the tray width detect sensor.

Figure 1-2629 Locate the sensor

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4. Before proceeding, take note of the retention tab at the top of the part.

Figure 1-2630 Locate the retention tab

5. Release one tab (callout 1), and then rotate the top of the sensor away from the chassis (callout 2) to
separate it from the HCI.

CAUTION: The sensor is still connected to the HCI by a flat-flexible cable (FFC). Do not attempt to
completely remove the sensor.

Figure 1-2631 Release the sensor

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6. Disconnect one FFC (callout 1), and then remove the HCI tray width sensor.

Figure 1-2632 Disconnect one FFC and then remove the sensor

7. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: HCI width detect sensor

▲ If the FFC does not protrude far enough into the tray cavity to connect to the sensor, remove the rear
cover. Release the sensor FFC from the guide (callout 1 is the right side sensor; callout 2 is the left
side sensor), and then push the FFC into the tray cavity.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Figure 1-2633 Release the sensor FFC

2 1

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

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NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1687


Removal and replacement: HCI printed circuit assemblies
● Introduction

● Step 1: Remove the HCI rear cover

● Step 2: Remove the HCI printed circuit assembly (PCA)

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the high capacity input (HCI) printed circuit
assembly (PCA).

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

HCI printed circuit assembly (PCA) part numbers

A7X02-67005 HCI printed circuit assembly (PCA)

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job to the printer, and use the HCI as the source tray.

Step 1: Remove the HCI rear cover

1. Open the printer right door.

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Figure 1-2634 Open the printer right door

2. Push the HCI right door release button (callout 1), and then open the HCI right door (callout 2).

Figure 1-2635 Open the HCI right door

ENWW Removal and replacement procedures 1689


3. Use a small flat-blade screwdriver to careful release one tab at the top left corner of the rear cover.

TIP: Release the rear cover near the embossed mark at the top left corner.

Figure 1-2636 Release the rear cover

4. Rotate the front edge of the cover away from the HCI to release it.

Figure 1-2637 Release the front edge of the cover

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5. Continue to rotate the front edge of the cover away from the HCI.

Figure 1-2638 Rotate the front edge of the cover away from the HCI

6. Remove the HCI rear cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2639 Remove the cover

Step 2: Remove the HCI printed circuit assembly (PCA)

1. Locate the HCI PCA(s).

NOTE: When looking at the back of the HCI, the left most PCA (callout 1) is the right tray PCA, and the right
most PCA (callout 2) is the left tray PCA.

ENWW Removal and replacement procedures 1691


Figure 1-2640 Locate the HCI PCA(s)

2. Release one tab (callout 1), rotate the right edge of the cover away from the chassis, and then remove the
cover.

Figure 1-2641 Release one tab and remove the cover

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3. Disconnect four flat-flexible cables (FFCs) (callout 1), disconnect two connectors (callout 2), and then
remove three screws (callout 3) to remove the HCI PCA.

NOTE: The left tray PCA only has three FFCs and one connector.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2642 Remove the HCI PCA

3
2

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1693


Removal and replacement: HCI latch assemblies
● Introduction

● Step 1: Remove the HCI rear cover

● Step 2: Remove the HCI latch assembly

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the high capacity input (HCI) latch assemblies.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

HCI latch part numbers

A7W93-67034 HCI latch

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the HCI rear cover

1. Open the printer right door.

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Figure 1-2643 Open the printer right door

2. Push the HCI right door release button (callout 1), and then open the HCI right door (callout 2).

Figure 1-2644 Open the HCI right door

ENWW Removal and replacement procedures 1695


3. Use a small flat-blade screwdriver to careful release one tab at the top left corner of the rear cover.

TIP: Release the rear cover near the embossed mark at the top left corner.

Figure 1-2645 Release the rear cover

4. Rotate the front edge of the cover away from the HCI to release it.

Figure 1-2646 Release the front edge of the cover

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5. Continue to rotate the front edge of the cover away from the HCI.

Figure 1-2647 Rotate the front edge of the cover away from the HCI

6. Remove the HCI rear cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2648 Remove the cover

Step 2: Remove the HCI latch assembly

1. Locate the HCI latch(es).

NOTE: When looking at the back of the HCI, the left most latch (callout 1) is the right tray latch, and the
right most PCA (callout 2) is the left tray latch.

ENWW Removal and replacement procedures 1697


Figure 1-2649 Locate the HCI latch(es)

1 2

2. Remove two screws (callout 1).

Figure 1-2650 Remove two screws

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3. Slightly rotate the front edge of the latch up to release it, and then remove the HCI latch.

Figure 1-2651 Remove the HCI latch

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Tray 2 latch assembly (A4 tandem Trays 2/3 only)

▲ Before installing the assembly, make sure that it is not in the locked position (callout 1). If it is in the
locked potion, pull on the green lever to unlock it (callout 2).

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Figure 1-2652 Check the latch assembly

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 1699


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Removal and replacement: HCI tray pick clutch and jam cassette drive assembly
● Introduction

● Step 1: Remove the HCI rear cover

● Step 2: Remove the HCI tray pick clutch and jam cassette drive assembly

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the high capacity input (HCI) tray pick clutch and
jam cassette drive assembly.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

HCI tray pick clutch and jam cassette drive assembly part numbers

A7W93-67078 HCI tray pick clutch

A7W97-67011 Jam cassette drive assembly

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job to the printer, and use the HCI tray with the replaced tray pick clutch as the source tray.

ENWW Removal and replacement procedures 1701


Step 1: Remove the HCI rear cover

1. Open the printer right door.

Figure 1-2653 Open the printer right door

2. Push the HCI right door release button (callout 1), and then open the HCI right door (callout 2).

Figure 1-2654 Open the HCI right door

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3. Use a small flat-blade screwdriver to careful release one tab at the top left corner of the rear cover.

TIP: Release the rear cover near the embossed mark at the top left corner.

Figure 1-2655 Release the rear cover

4. Rotate the front edge of the cover away from the HCI to release it.

Figure 1-2656 Release the front edge of the cover

ENWW Removal and replacement procedures 1703


5. Continue to rotate the front edge of the cover away from the HCI.

Figure 1-2657 Rotate the front edge of the cover away from the HCI

6. Remove the HCI rear cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2658 Remove the cover

Step 2: Remove the HCI tray pick clutch and jam cassette drive assembly

1. Locate the HCI tray pick clutch.

NOTE: When looking at the back of the HCI, the left most motor assembly (callout 1) is the right tray pick
clutch, and the right most motor assembly (callout 2) is the left tray pick clutch.

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Figure 1-2659 Locate the HCI tray pick clutches

1 2

2. Disconnect one connector (callout 1).

Figure 1-2660 Disconnect one connector

ENWW Removal and replacement procedures 1705


3. Remove two screws (callout 1).

Figure 1-2661 Remove two screws

4. Remove the HCI tray pick clutch.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2662 Remove the HCI tray pick clutch

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5. Optional step: Remove three screws (callout 1), and then remove the jam cassette drive assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2663 Remove the HCI jam cassette drive assembly

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1707


Removal and replacement: HCI tray lift motor assembly
● Introduction

● Step 1: Remove the HCI rear cover

● Step 2: Remove the HCI tray lift motor assembly

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the high capacity input (HCI) tray lift motor
assembly.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

HCI tray lift motor assembly part numbers

A7W97-67006 HCI tray lift motor assembly

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job to the printer, and use the HCI tray with the replaced lift drive assembly as the source tray.

Step 1: Remove the HCI rear cover

1. Open the printer right door.

1708 Chapter 1 Removal and replacement ENWW


Figure 1-2664 Open the printer right door

2. Push the HCI right door release button (callout 1), and then open the HCI right door (callout 2).

Figure 1-2665 Open the HCI right door

ENWW Removal and replacement procedures 1709


3. Use a small flat-blade screwdriver to careful release one tab at the top left corner of the rear cover.

TIP: Release the rear cover near the embossed mark at the top left corner.

Figure 1-2666 Release the rear cover

4. Rotate the front edge of the cover away from the HCI to release it.

Figure 1-2667 Release the front edge of the cover

1710 Chapter 1 Removal and replacement ENWW


5. Continue to rotate the front edge of the cover away from the HCI.

Figure 1-2668 Rotate the front edge of the cover away from the HCI

6. Remove the HCI rear cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2669 Remove the cover

Step 2: Remove the HCI tray lift motor assembly

1. Locate the HCI tray lift motor(s).

NOTE: When looking at the back of the HCI, the left most motor (callout 1) is the right tray lift motor, and
the right most motor (callout 2) is the left tray lift motor.

ENWW Removal and replacement procedures 1711


Figure 1-2670 Locate the HCI lift motor(s)

1 2

2. Disconnect one flat-flexible cable (FFC) (callout 1), and then release the ferrite (callout 2) from the holder.

Figure 1-2671 Disconnect one FFC and release the ferrite

1
2

1712 Chapter 1 Removal and replacement ENWW


3. Remove three screws (callout 1).

Figure 1-2672 Remove three screws

4. Remove the HCI tray lift motor assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2673 Remove the HCI tray lift motor

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 1713


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1714 Chapter 1 Removal and replacement ENWW


Removal and replacement: HCI right door
● Introduction

● Step 1: Remove the HCI rear cover

● Step 2: Remove the HCI right door

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the high capacity input (HCI) right door.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

HCI right door part numbers

A7W97-67009 HCI right door

Required tools

● #10 TORX driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the HCI rear cover

1. Open the printer right door.

ENWW Removal and replacement procedures 1715


Figure 1-2674 Open the printer right door

2. Push the HCI right door release button (callout 1), and then open the HCI right door (callout 2).

Figure 1-2675 Open the HCI right door

1716 Chapter 1 Removal and replacement ENWW


3. Use a small flat-blade screwdriver to careful release one tab at the top left corner of the rear cover.

TIP: Release the rear cover near the embossed mark at the top left corner.

Figure 1-2676 Release the rear cover

4. Rotate the front edge of the cover away from the HCI to release it.

Figure 1-2677 Release the front edge of the cover

ENWW Removal and replacement procedures 1717


5. Continue to rotate the front edge of the cover away from the HCI.

Figure 1-2678 Rotate the front edge of the cover away from the HCI

6. Remove the HCI rear cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2679 Remove the cover

Step 2: Remove the HCI right door

1. Release one tab (callout 1), rotate the right edge of the right tray printed circuit assembly (PCA) cover away
from the chassis, and then remove the cover.

NOTE: When looking at the back of the HCI, the left most PCA cover is the right tray PCA.

1718 Chapter 1 Removal and replacement ENWW


Figure 1-2680 Remove the right tray PCA cover

2. Disconnect one flat-flexible cable (FFC) (callout 1), release the ferrite (callout 2) from the holder, and then
release the FFC from the retainers (callout 3).

Figure 1-2681 Disconnect one FFC and release the ferrite

2 1
3

ENWW Removal and replacement procedures 1719


3. Open the printer right door.

Figure 1-2682 Open the printer right door

4. Push the HCI right door release button (callout 1), and then open the HCI right door (callout 2).

Figure 1-2683 Open the HCI right door

1720 Chapter 1 Removal and replacement ENWW


5. Remove four screws (callout 1).

Reinstallation tip: If a replacement door is installed, transfer the right door strap form the discarded right
door to the replacement right door.

Figure 1-2684 Remove four screws

6. Remove two screws (callout 1).

Figure 1-2685 Remove two screws

ENWW Removal and replacement procedures 1721


7. Close the printer right door.

Figure 1-2686 Close the printer right door

8. Slightly flex the right door cover away from the door assembly (callout 1), and then lift up on the door
assembly to release it (callout 2) from the hinges.

CAUTION: Do not damage the right door FFC (callout 3) when releasing the door.

Figure 1-2687 Release the HCI right door

3
2

1722 Chapter 1 Removal and replacement ENWW


9. Remove the HCI right door.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2688 Remove the HCI right door

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1723


Removal and replacement: HCI left cover
● Introduction

● Step 1: Remove the HCI left tray

● Step 2: Remove the HCI rear cover

● Step 3: Remove the HCI left cover

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the high capacity input (HCI) left cover.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

HCI right door part numbers

A7W95-67002 HCI left cover

Required tools

● #10 TORX driver with a magnetized tip

● #10 short shaft driver with a magnetized tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

1724 Chapter 1 Removal and replacement ENWW


Step 1: Remove the HCI left tray

1. Pull the left tray out of the HCI until it stops.

Figure 1-2689 Pull the left tray out

2. Locate the left and right retention levers (callout 1) on the tray rails, and then do the following:

a. Push down and hold the left-side lever down to release it.

b. Push up and hold the right-side lever up to release it.

c. Pull the tray straight away from the HCI to remove it.

Figure 1-2690 Release and remove the HCI tray

1 1

2 2

Step 2: Remove the HCI rear cover

1. Open the printer right door.

ENWW Removal and replacement procedures 1725


Figure 1-2691 Open the printer right door

2. Push the HCI right door release button (callout 1), and then open the HCI right door (callout 2).

Figure 1-2692 Open the HCI right door

1726 Chapter 1 Removal and replacement ENWW


3. Use a small flat-blade screwdriver to careful release one tab at the top left corner of the rear cover.

TIP: Release the rear cover near the embossed mark at the top left corner.

Figure 1-2693 Release the rear cover

4. Rotate the front edge of the cover away from the HCI to release it.

Figure 1-2694 Release the front edge of the cover

ENWW Removal and replacement procedures 1727


5. Continue to rotate the front edge of the cover away from the HCI.

Figure 1-2695 Rotate the front edge of the cover away from the HCI

6. Remove the HCI rear cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2696 Remove the cover

Step 3: Remove the HCI left cover

1. Remove two screws (callout 1).

1728 Chapter 1 Removal and replacement ENWW


Figure 1-2697 Remove two screws

2. Slide the cover toward the front of the HCI to remove it.

Figure 1-2698 Remove the cover

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: HCI left cover

▲ After installing the cover, look inside the left tray cavity and make sure that the two inner middle clips
are engaged with the HCI chassis.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

ENWW Removal and replacement procedures 1729


Figure 1-2699 Check the HCI left cover clips

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1730 Chapter 1 Removal and replacement ENWW


Removal and replacement: Output accessories
● Removal and replacement: Inline finisher

● Removal and replacement: Floor standing finisher

Removal and replacement: Inline finisher


● Removal and replacement: Inline finisher rear cover (engine)

● Removal and replacement: Inline finisher main printed circuit assembly (MPCA) cover

● Removal and replacement: Inline finisher main printed circuit assembly (MPCA)

● Removal and replacement: Inline finisher vertical cable cover

● Removal and replacement: Inline finisher front cover

● Removal and replacement: Inline finisher right cover

● Removal and replacement: Inline finisher left door (printer) extension/diverter kit

● Removal and replacement: Inline finisher ejection path assembly

● Removal and replacement: Inline finisher upper bin motor

● Removal and replacement: Inline finisher support motor assembly

● Removal and replacement: Inline finisher compiler

● Removal and replacement: Inline finisher bin illumination sensor

● Removal and replacement: Inline finisher bin full sensor

● Removal and replacement: Inline finisher stapler flag

● Removal and replacement: Inline finisher stapler carriage assembly

● Removal and replacement: Inline finisher upper bin

● Removal and replacement: Inline finisher leading edge clamp kit

● Removal and replacement: Inline finisher mezzanine repair kit

ENWW Removal and replacement procedures 1731


Removal and replacement: Inline finisher rear cover (engine)
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the inline finisher rear cover

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the inline finisher rear cover.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Inline finisher rear cover part number

J7Z09-67922 Inline finisher upper rear cover

Required tools

● #20 TORX driver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

1732 Chapter 1 Removal and replacement ENWW


Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-2700 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-2701 Open the rear access covers

ENWW Removal and replacement procedures 1733


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-2702 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2703 Remove the rear cover

Step 2: Remove the inline finisher rear cover

1. Open the staple cartridge door.

1734 Chapter 1 Removal and replacement ENWW


Figure 1-2704 Open the staple cartridge door

2. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-2705 Remove one screw

ENWW Removal and replacement procedures 1735


3. Before proceeding, note the locations of the tabs on the cover.

Figure 1-2706 Locations of the tabs on the cover

4. Rotate the left edge of the cover away from the printer to release it.

Figure 1-2707 Release the left edge of the cover

1736 Chapter 1 Removal and replacement ENWW


5. Continue to rotate the left edge of the cover away from the printer to release the middle inner tabs
(callout 1), and then slide the cover to the right to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2708 Remove the cover

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1737


Removal and replacement: Inline finisher main printed circuit assembly (MPCA) cover
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the inline finisher rear cover

● Step 3: Remove the inline finisher MPCA cover

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the inline finisher MPCA cover.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Inline finisher MPCA cover part numbers

J7Z09-67982 Inline finisher MPCA cover

Required tools

● #10 TORX driver with a magnetic tip

● #20 TORX driver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

1738 Chapter 1 Removal and replacement ENWW


Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-2709 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-2710 Open the rear access covers

ENWW Removal and replacement procedures 1739


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-2711 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2712 Remove the rear cover

Step 2: Remove the inline finisher rear cover

1. Open the staple cartridge door.

1740 Chapter 1 Removal and replacement ENWW


Figure 1-2713 Open the staple cartridge door

2. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-2714 Remove one screw

ENWW Removal and replacement procedures 1741


3. Before proceeding, note the locations of the tabs on the cover.

Figure 1-2715 Locations of the tabs on the cover

4. Rotate the left edge of the cover away from the printer to release it.

Figure 1-2716 Release the left edge of the cover

1742 Chapter 1 Removal and replacement ENWW


5. Continue to rotate the left edge of the cover away from the printer to release the middle inner tabs
(callout 1), and then slide the cover to the right to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2717 Remove the cover

Step 3: Remove the inline finisher MPCA cover

1. Remove two screws.

Figure 1-2718 Remove two screws

ENWW Removal and replacement procedures 1743


2. Release one tab (callout 1), and then rotate the top of the cover away from the printer (callout 2).

Figure 1-2719 Release the cover

2
1

3. Push up on the cover hinge clips (callout 1) to release them, and then remove the cover (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2720 Remove the cover

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

1744 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1745


Removal and replacement: Inline finisher main printed circuit assembly (MPCA)
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the inline finisher rear cover

● Step 3: Remove the inline finisher MPCA cover

● Step 4: Remove the inline finisher MPCA

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the inline finisher MPCA.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Inline finisher MPCA part number

J7Z09-67960 Inline finisher MPCA

Required tools

● #10 TORX driver with a magnetic tip

● #20 TORX driver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job to the printer and select the inline finisher as the output destination.

1746 Chapter 1 Removal and replacement ENWW


Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-2721 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-2722 Open the rear access covers

ENWW Removal and replacement procedures 1747


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-2723 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2724 Remove the rear cover

Step 2: Remove the inline finisher rear cover

1. Open the staple cartridge door.

1748 Chapter 1 Removal and replacement ENWW


Figure 1-2725 Open the staple cartridge door

2. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-2726 Remove one screw

ENWW Removal and replacement procedures 1749


3. Before proceeding, note the locations of the tabs on the cover.

Figure 1-2727 Locations of the tabs on the cover

4. Rotate the left edge of the cover away from the printer to release it.

Figure 1-2728 Release the left edge of the cover

1750 Chapter 1 Removal and replacement ENWW


5. Continue to rotate the left edge of the cover away from the printer to release the middle inner tabs
(callout 1), and then slide the cover to the right to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2729 Remove the cover

Step 3: Remove the inline finisher MPCA cover

1. Remove two screws.

Figure 1-2730 Remove two screws

ENWW Removal and replacement procedures 1751


2. Release one tab (callout 1), and then rotate the top of the cover away from the printer (callout 2).

Figure 1-2731 Release the cover

2
1

3. Push up on the cover hinge clips (callout 1) to release them, and then remove the cover (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2732 Remove the cover

Step 4: Remove the inline finisher MPCA

▲ Disconnect all of the flat-flexible cables (FFCs) and connectors, remove two screws, and then remove the
MPCA.

Reinstallation tip: Reverse the removal steps to install the assembly.

1752 Chapter 1 Removal and replacement ENWW


Figure 1-2733 Remove the MPCA (inline finisher)

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1753


Removal and replacement: Inline finisher vertical cable cover
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the inline finisher rear cover

● Step 3: Remove the inline finisher MPCA cover

● Step 4: Remove the inline finisher vertical cable cover

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the inline finisher vertical cable cover.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Inline finisher vertical cable cover part number

J7Z09-67977 Inline finisher vertical cable cover

Required tools

● #10 TORX driver with a magnetic tip

● #20 TORX driver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

1754 Chapter 1 Removal and replacement ENWW


Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-2734 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-2735 Open the rear access covers

ENWW Removal and replacement procedures 1755


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-2736 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2737 Remove the rear cover

Step 2: Remove the inline finisher rear cover

1. Open the staple cartridge door.

1756 Chapter 1 Removal and replacement ENWW


Figure 1-2738 Open the staple cartridge door

2. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-2739 Remove one screw

ENWW Removal and replacement procedures 1757


3. Before proceeding, note the locations of the tabs on the cover.

Figure 1-2740 Locations of the tabs on the cover

4. Rotate the left edge of the cover away from the printer to release it.

Figure 1-2741 Release the left edge of the cover

1758 Chapter 1 Removal and replacement ENWW


5. Continue to rotate the left edge of the cover away from the printer to release the middle inner tabs
(callout 1), and then slide the cover to the right to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2742 Remove the cover

Step 3: Remove the inline finisher MPCA cover

1. Remove two screws.

Figure 1-2743 Remove two screws

ENWW Removal and replacement procedures 1759


2. Release one tab (callout 1), and then rotate the top of the cover away from the printer (callout 2).

Figure 1-2744 Release the cover

2
1

3. Push up on the cover hinge clips (callout 1) to release them, and then remove the cover (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2745 Remove the cover

Step 4: Remove the inline finisher vertical cable cover

▲ Remove two screws (callout 1/2), and then remove the cover.

NOTE: One screw is a sheet metal screw (callout 1), and the other one (callout 2) is a self-tapping screw.

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Figure 1-2746 Remove the cover

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1761


Removal and replacement: Inline finisher front cover
● Introduction

● Step 1: Raise the integrated scanner assembly (ISA)

● Step 2: Remove the inline finisher front cover

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the inline finisher front cover.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Inline finisher front cover part numbers

J7Z09-67953 Inline finisher front cover

Required tools

● #10 TORX driver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Raise the integrated scanner assembly (ISA)

1. Open the document feeder, raise the control panel, and then carefully pull up on the control-panel bezel to
remove it.

1762 Chapter 1 Removal and replacement ENWW


Figure 1-2747 Remove the cover

2. Close the document feeder, release the blue document feeder locking clip, and then snap it over the edge
of the document feeder.

CAUTION: Do not raise the ISA without locking the document feeder in the closed position. The document
feeder might uncontrollably open and be damaged.

Figure 1-2748 Lock the document feeder

ENWW Removal and replacement procedures 1763


3. Remove two screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-2749 Remove two screws

4. Before proceeding, take note of the following warning.

WARNING! If the printer must be moved with the ISA in the raised position, do not use the left-side cover
or support arm as a hand hold. The cover can easily detach from the printer and break, which allows the ISA
to suddenly drop to the closed position causing damage to the ISA or personal injury.

Figure 1-2750 Do not use the left-side cover as a hand hold

1764 Chapter 1 Removal and replacement ENWW


5. Raise the ISA.

Figure 1-2751 Raise the ISA

6. Use the locking arm to secure the ISA in the raised position.

Figure 1-2752 Secure the ISA

Step 2: Remove the inline finisher front cover

1. Open the printer left door.

ENWW Removal and replacement procedures 1765


Figure 1-2753 Open the left door

2. Remove one screw.

Figure 1-2754 Remove one screw

1766 Chapter 1 Removal and replacement ENWW


3. Release one tab.

Figure 1-2755 Release one tab

4. Rotate the left edge of the cover away from the printer(callout 1), and then release the cover right tabs
(callout 2).

Figure 1-2756 Release the cover

1 2

ENWW Removal and replacement procedures 1767


5. Remove the cover.

Figure 1-2757 Remove the cover

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1768 Chapter 1 Removal and replacement ENWW


Removal and replacement: Inline finisher right cover
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the inline finisher rear cover

● Step 3: Raise the integrated scanner assembly (ISA)

● Step 4: Remove the inline finisher front cover

● Step 5: Remove the inline finisher right cover

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the inline finisher right cover.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Inline finisher right cover part numbers

J7Z09-67954 Inline finisher right cover

Required tools

● #10 TORX driver with a magnetic tip

● #20 TORX driver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Removal and replacement procedures 1769


Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-2758 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-2759 Open the rear access covers

1770 Chapter 1 Removal and replacement ENWW


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-2760 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2761 Remove the rear cover

Step 2: Remove the inline finisher rear cover

1. Open the staple cartridge door.

ENWW Removal and replacement procedures 1771


Figure 1-2762 Open the staple cartridge door

2. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-2763 Remove one screw

1772 Chapter 1 Removal and replacement ENWW


3. Before proceeding, note the locations of the tabs on the cover.

Figure 1-2764 Locations of the tabs on the cover

4. Rotate the left edge of the cover away from the printer to release it.

Figure 1-2765 Release the left edge of the cover

ENWW Removal and replacement procedures 1773


5. Continue to rotate the left edge of the cover away from the printer to release the middle inner tabs
(callout 1), and then slide the cover to the right to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2766 Remove the cover

Step 3: Raise the integrated scanner assembly (ISA)

1. Open the document feeder, raise the control panel, and then carefully pull up on the control-panel bezel to
remove it.

Figure 1-2767 Remove the cover

1774 Chapter 1 Removal and replacement ENWW


2. Close the document feeder, release the blue document feeder locking clip, and then snap it over the edge
of the document feeder.

CAUTION: Do not raise the ISA without locking the document feeder in the closed position. The document
feeder might uncontrollably open and be damaged.

Figure 1-2768 Lock the document feeder

3. Remove two screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-2769 Remove two screws

ENWW Removal and replacement procedures 1775


4. Before proceeding, take note of the following warning.

WARNING! If the printer must be moved with the ISA in the raised position, do not use the left-side cover
or support arm as a hand hold. The cover can easily detach from the printer and break, which allows the ISA
to suddenly drop to the closed position causing damage to the ISA or personal injury.

Figure 1-2770 Do not use the left-side cover as a hand hold

5. Raise the ISA.

Figure 1-2771 Raise the ISA

1776 Chapter 1 Removal and replacement ENWW


6. Use the locking arm to secure the ISA in the raised position.

Figure 1-2772 Secure the ISA

Step 4: Remove the inline finisher front cover

1. Open the printer left door.

Figure 1-2773 Open the left door

ENWW Removal and replacement procedures 1777


2. Remove one screw.

Figure 1-2774 Remove one screw

3. Release one tab.

Figure 1-2775 Release one tab

1778 Chapter 1 Removal and replacement ENWW


4. Rotate the left edge of the cover away from the printer(callout 1), and then release the cover right tabs
(callout 2).

Figure 1-2776 Release the cover

1 2

5. Remove the cover.

Figure 1-2777 Remove the cover

Step 5: Remove the inline finisher right cover

1. Remove two screws.

NOTE: These screws require a #20 TORX driver.

ENWW Removal and replacement procedures 1779


Figure 1-2778 Remove two screws

2. Remove two screws.

Figure 1-2779 Remove two screws

1780 Chapter 1 Removal and replacement ENWW


3. Slightly slide the cover towards the rear of the printer.

Figure 1-2780 Slide the cover to the rear

4. Rotate the top edge of the cover away from the printer (callout 1), and then lift the cover up (callout 2) to
remove it.

Figure 1-2781 Remove the cover

2
1

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 1781


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1782 Chapter 1 Removal and replacement ENWW


Removal and replacement: Inline finisher left door (printer) extension/diverter kit
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the inline finisher rear cover

● Step 3: Remove the inline finisher left door (printer) extension/diverter kit

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the inline finisher left door (printer) extension/
diverter kit.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Inline finisher left door (printer) extension/diverter kit part numbers

J7Z09-67958 Inline finisher left door (printer) extension/diverter kit

Required tools

● #10 TORX driver with a magnetic tip

● #20 TORX driver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job to the printer and select the inline finisher as the output destination.

ENWW Removal and replacement procedures 1783


Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-2782 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-2783 Open the rear access covers

1784 Chapter 1 Removal and replacement ENWW


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-2784 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2785 Remove the rear cover

Step 2: Remove the inline finisher rear cover

1. Open the staple cartridge door.

ENWW Removal and replacement procedures 1785


Figure 1-2786 Open the staple cartridge door

2. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-2787 Remove one screw

1786 Chapter 1 Removal and replacement ENWW


3. Before proceeding, note the locations of the tabs on the cover.

Figure 1-2788 Locations of the tabs on the cover

4. Rotate the left edge of the cover away from the printer to release it.

Figure 1-2789 Release the left edge of the cover

ENWW Removal and replacement procedures 1787


5. Continue to rotate the left edge of the cover away from the printer to release the middle inner tabs
(callout 1), and then slide the cover to the right to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2790 Remove the cover

Step 3: Remove the inline finisher left door (printer) extension/diverter kit

1. Open the printer left door, remove two screws (callout 1), and then remove the black plastic door trim
(callout 2).

Figure 1-2791 Remove two screws

1788 Chapter 1 Removal and replacement ENWW


2. Remove two screws, and then remove the sheet-metal retainer plate (callout 2).

Figure 1-2792 Remove two screws

1
2

3. Support the extension/diverter assembly, and then remove two screws.

Figure 1-2793 Remove two screws

ENWW Removal and replacement procedures 1789


4. Rotate the top edge of the cover away from the printer to release it.

Figure 1-2794 Release the cover

5. Lift up on the cover to remove it.

Figure 1-2795 Remove the cover

1790 Chapter 1 Removal and replacement ENWW


6. Remove two screws, and then remove the cover (callout 1).

Figure 1-2796 Remove two screws and the cover

7. Disconnect one flat-flexible cable (FFC), and then remove the ferrite from the holder.

Figure 1-2797 Disconnect one FFC

ENWW Removal and replacement procedures 1791


8. Remove the ferrite.

Figure 1-2798 Remove the ferrite

9. Remove two screws.

Figure 1-2799 Remove two screws

1792 Chapter 1 Removal and replacement ENWW


10. Remove two screws.

Reinstallation tip: These screws are different (shoulder screws) than other screws used in the printer.
Make sure to use these screws when reinstalling the assembly.

Figure 1-2800 Remove two screws

11. Remove the transition ribbing.

Figure 1-2801 Remove the transition ribbing

ENWW Removal and replacement procedures 1793


12. Lift the diverter straight up to release it.

Figure 1-2802 Release the diverter

13. While removing the diverter, pass the FFC through the opening in the door chassis.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2803 Remove the diverter

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

1794 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1795


Removal and replacement: Inline finisher ejection path assembly
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the inline finisher rear cover

● Step 3: Remove the inline finisher MPCA cover

● Step 4: Remove the inline finisher vertical cable cover

● Step 5: Remove the inline finisher ejection path assembly

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the inline finisher ejection path assembly.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Inline finisher ejection path assembly part numbers

J7Z09-67966 Inline finisher ejection path assembly

Required tools

● #10 TORX driver with a magnetic tip

● #10 TORX thin shaft driver with a magnetic tip

● #20 TORX driver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

1796 Chapter 1 Removal and replacement ENWW


Post service test

Send a print job to the printer and select the inline finisher as the output destination.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-2804 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-2805 Open the rear access covers

ENWW Removal and replacement procedures 1797


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-2806 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2807 Remove the rear cover

Step 2: Remove the inline finisher rear cover

1. Open the staple cartridge door.

1798 Chapter 1 Removal and replacement ENWW


Figure 1-2808 Open the staple cartridge door

2. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-2809 Remove one screw

ENWW Removal and replacement procedures 1799


3. Before proceeding, note the locations of the tabs on the cover.

Figure 1-2810 Locations of the tabs on the cover

4. Rotate the left edge of the cover away from the printer to release it.

Figure 1-2811 Release the left edge of the cover

1800 Chapter 1 Removal and replacement ENWW


5. Continue to rotate the left edge of the cover away from the printer to release the middle inner tabs
(callout 1), and then slide the cover to the right to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2812 Remove the cover

Step 3: Remove the inline finisher MPCA cover

1. Remove two screws.

Figure 1-2813 Remove two screws

ENWW Removal and replacement procedures 1801


2. Release one tab (callout 1), and then rotate the top of the cover away from the printer (callout 2).

Figure 1-2814 Release the cover

2
1

3. Push up on the cover hinge clips (callout 1) to release them, and then remove the cover (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2815 Remove the cover

Step 4: Remove the inline finisher vertical cable cover

▲ Remove two screws (callout 1/2), and then remove the cover.

NOTE: One screw is a sheet metal screw (callout 1), and the other one (callout 2) is a self-tapping screw.

1802 Chapter 1 Removal and replacement ENWW


Figure 1-2816 Remove the cover

Step 5: Remove the inline finisher ejection path assembly

1. At the right side of the printer (right door open), remove one screw (callout 1), and then remove the cover
(callout 2).

Figure 1-2817 Remove one screw and the cover

1 2

ENWW Removal and replacement procedures 1803


2. Disconnect one flat-flexible cable (FFC) (callout 1), pass the FFC through the ferrite (callout 2), and then
through the slot in the printer chassis (callout 3).

TIP: It might be easier to remove the ferrite and then slip it off of the FFC. Depress a tab behind the FFC to
release the ferrite.

Figure 1-2818 Disconnect one FFC

1 2 3

3. Remove four screws.

NOTE: These screws require a thin shaft #10 TORX driver.

Figure 1-2819 Remove four screws

1804 Chapter 1 Removal and replacement ENWW


4. Rotate the top edge of the assembly away from the printer to release it (callout 1), and then lift up on the
assembly (callout 2).

Figure 1-2820 Release the assembly

2
1 1

5. Remove the assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2821 Remove the assembly

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 1805


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1806 Chapter 1 Removal and replacement ENWW


Removal and replacement: Inline finisher upper bin motor
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the inline finisher rear cover

● Step 3: Remove the inline finisher MPCA cover

● Step 4: Remove the inline finisher vertical cable cover

● Step 5: Remove the inline finisher upper bin motor

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the inline finisher upper bin motor.

Click here to view a video of this procedure (780/785).

Click here to view a video of this procedure (744/785/P77440/P77940-P77960 series).

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Inline finisher upper bin motor part numbers

J7Z09-67963 Inline finisher upper bin motor

Required tools

● #10 TORX driver with a magnetic tip

● #20 TORX driver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

ENWW Removal and replacement procedures 1807


Post service test

Send a print job to the printer and select the inline finisher as the output destination.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-2822 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-2823 Open the rear access covers

1808 Chapter 1 Removal and replacement ENWW


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-2824 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2825 Remove the rear cover

Step 2: Remove the inline finisher rear cover

1. Open the staple cartridge door.

ENWW Removal and replacement procedures 1809


Figure 1-2826 Open the staple cartridge door

2. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-2827 Remove one screw

1810 Chapter 1 Removal and replacement ENWW


3. Before proceeding, note the locations of the tabs on the cover.

Figure 1-2828 Locations of the tabs on the cover

4. Rotate the left edge of the cover away from the printer to release it.

Figure 1-2829 Release the left edge of the cover

ENWW Removal and replacement procedures 1811


5. Continue to rotate the left edge of the cover away from the printer to release the middle inner tabs
(callout 1), and then slide the cover to the right to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2830 Remove the cover

Step 3: Remove the inline finisher MPCA cover

1. Remove two screws.

Figure 1-2831 Remove two screws

1812 Chapter 1 Removal and replacement ENWW


2. Release one tab (callout 1), and then rotate the top of the cover away from the printer (callout 2).

Figure 1-2832 Release the cover

2
1

3. Push up on the cover hinge clips (callout 1) to release them, and then remove the cover (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2833 Remove the cover

Step 4: Remove the inline finisher vertical cable cover

▲ Remove two screws (callout 1/2), and then remove the cover.

NOTE: One screw is a sheet metal screw (callout 1), and the other one (callout 2) is a self-tapping screw.

ENWW Removal and replacement procedures 1813


Figure 1-2834 Remove the cover

Step 5: Remove the inline finisher upper bin motor

1. Remove one screw (callout 1), and then remove the cover (callout 2).

Figure 1-2835 Remove one screw and the cover

1 2

1814 Chapter 1 Removal and replacement ENWW


2. Disconnect one flat-flexible cable (FFC) (callout 1), pass the FFC through the ferrite (callout 2), and then
through the slot in the printer chassis (callout 3).

TIP: It might be easier to remove the ferrite and then slip it off of the FFC. Depress a tab behind the FFC to
release the ferrite.

Figure 1-2836 Disconnect one FFC

1
2 3

3. Remove one screw (callout 1) to release the motor, and then release the belt (callout 2).

Figure 1-2837 Remove one screw and release the belt

ENWW Removal and replacement procedures 1815


4. Rotate the motor assembly to the right.

Figure 1-2838 Rotate the motor

5. Remove the motor assembly.

Reinstallation tip: Engage the belt before positioning the assembly on the finisher chassis.

Reverse the removal steps to install the assembly.

Figure 1-2839 Remove the motor assembly

6. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: inline finisher upper bin motor

▲ Push in on the motor and make sure that it moves freely, and then tighten the locking shoulder
screw.

1816 Chapter 1 Removal and replacement ENWW


NOTE: Make sure that the motor is in the extended (out) position before tightening the screw.

Figure 1-2840 Tighten the locking shoulder screw

2
1

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1817


Removal and replacement: Inline finisher support motor assembly
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the inline finisher rear cover

● Step 3: Remove the inline finisher MPCA cover

● Step 4: Remove the inline finisher vertical cable cover

● Step 5: Remove the inline finisher support motor assembly

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the inline finisher support motor assembly.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Inline finisher support motor assembly part numbers

J7Z09-67964 Inline finisher support motor assembly

Required tools

● #10 TORX driver with a magnetic tip

● #10 TORX thin shaft driver with a magnetic tip

● #20 TORX driver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

1818 Chapter 1 Removal and replacement ENWW


Post service test

Send a print job to the printer and select the inline finisher as the output destination.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-2841 Remove four screws

2. Open the right- and left-side rear access covers.

Figure 1-2842 Open the rear access covers

ENWW Removal and replacement procedures 1819


3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-2843 Release the latches

4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2844 Remove the rear cover

Step 2: Remove the inline finisher rear cover

1. Open the staple cartridge door.

1820 Chapter 1 Removal and replacement ENWW


Figure 1-2845 Open the staple cartridge door

2. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-2846 Remove one screw

ENWW Removal and replacement procedures 1821


3. Before proceeding, note the locations of the tabs on the cover.

Figure 1-2847 Locations of the tabs on the cover

4. Rotate the left edge of the cover away from the printer to release it.

Figure 1-2848 Release the left edge of the cover

1822 Chapter 1 Removal and replacement ENWW


5. Continue to rotate the left edge of the cover away from the printer to release the middle inner tabs
(callout 1), and then slide the cover to the right to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2849 Remove the cover

Step 3: Remove the inline finisher MPCA cover

1. Remove two screws.

Figure 1-2850 Remove two screws

ENWW Removal and replacement procedures 1823


2. Release one tab (callout 1), and then rotate the top of the cover away from the printer (callout 2).

Figure 1-2851 Release the cover

2
1

3. Push up on the cover hinge clips (callout 1) to release them, and then remove the cover (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2852 Remove the cover

Step 4: Remove the inline finisher vertical cable cover

▲ Remove two screws (callout 1/2), and then remove the cover.

NOTE: One screw is a sheet metal screw (callout 1), and the other one (callout 2) is a self-tapping screw.

1824 Chapter 1 Removal and replacement ENWW


Figure 1-2853 Remove the cover

Step 5: Remove the inline finisher support motor assembly

1. Remove one screw (callout 1), and then remove the cover (callout 2).

Figure 1-2854 Remove one screw and the cover

1 2

ENWW Removal and replacement procedures 1825


2. Disconnect two flat-flexible cable (FFC) (callout 1), pass the FFCs through the ferrites (callout 2), and then
through the slot in the printer chassis (callout 3).

TIP: It might be easier to remove the ferrites and then slip them off of the FFCs. Depress a tab behind the
FFCs to release the ferrites.

Figure 1-2855 Disconnect two FFCs

2 3
1

3. Remove two screws.

NOTE: One screw (callout 1) requires a thin shaft #10 TORX driver.

Figure 1-2856 Remove two screws

1826 Chapter 1 Removal and replacement ENWW


4. Rotate the top of the motor assembly away from the printer (so that the lower motor does not interfere
with the ejection path assembly FFC).

Figure 1-2857 Rotate the motor assembly

5. Remove the motor assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2858 Remove the motor assembly

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 1827


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1828 Chapter 1 Removal and replacement ENWW


Removal and replacement: Inline finisher compiler

CAUTION: Do not attempt to disassemble or service the compiler. The compiler is removed for access only. If
the compiler fails, install a whole unit replacement assembly.

● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the inline finisher rear cover

● Step 3: Remove the inline finisher MPCA cover

● Step 4: Raise the integrated scanner assembly (ISA)

● Step 5: Remove the inline finisher front cover

● Step 6: Remove the inline finisher compiler

● Step 7: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the inline finisher compiler.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Inline finisher compiler part number

J7Z09-67970 Inline finisher compiler

Required tools

● #10 TORX driver with a magnetic tip

● #20 TORX driver with a magnetic tip

ENWW Removal and replacement procedures 1829


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job to the printer and select the inline finisher as the output destination.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-2859 Remove four screws

1830 Chapter 1 Removal and replacement ENWW


2. Open the right- and left-side rear access covers.

Figure 1-2860 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-2861 Release the latches

ENWW Removal and replacement procedures 1831


4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2862 Remove the rear cover

Step 2: Remove the inline finisher rear cover

1. Open the staple cartridge door.

Figure 1-2863 Open the staple cartridge door

1832 Chapter 1 Removal and replacement ENWW


2. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-2864 Remove one screw

3. Before proceeding, note the locations of the tabs on the cover.

Figure 1-2865 Locations of the tabs on the cover

ENWW Removal and replacement procedures 1833


4. Rotate the left edge of the cover away from the printer to release it.

Figure 1-2866 Release the left edge of the cover

5. Continue to rotate the left edge of the cover away from the printer to release the middle inner tabs
(callout 1), and then slide the cover to the right to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2867 Remove the cover

Step 3: Remove the inline finisher MPCA cover

1. Remove two screws.

1834 Chapter 1 Removal and replacement ENWW


Figure 1-2868 Remove two screws

2. Release one tab (callout 1), and then rotate the top of the cover away from the printer (callout 2).

Figure 1-2869 Release the cover

2
1

ENWW Removal and replacement procedures 1835


3. Push up on the cover hinge clips (callout 1) to release them, and then remove the cover (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2870 Remove the cover

Step 4: Raise the integrated scanner assembly (ISA)

1. Open the document feeder, raise the control panel, and then carefully pull up on the control-panel bezel to
remove it.

Figure 1-2871 Remove the cover

1836 Chapter 1 Removal and replacement ENWW


2. Close the document feeder, release the blue document feeder locking clip, and then snap it over the edge
of the document feeder.

CAUTION: Do not raise the ISA without locking the document feeder in the closed position. The document
feeder might uncontrollably open and be damaged.

Figure 1-2872 Lock the document feeder

3. Remove two screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-2873 Remove two screws

ENWW Removal and replacement procedures 1837


4. Before proceeding, take note of the following warning.

WARNING! If the printer must be moved with the ISA in the raised position, do not use the left-side cover
or support arm as a hand hold. The cover can easily detach from the printer and break, which allows the ISA
to suddenly drop to the closed position causing damage to the ISA or personal injury.

Figure 1-2874 Do not use the left-side cover as a hand hold

5. Raise the ISA.

Figure 1-2875 Raise the ISA

1838 Chapter 1 Removal and replacement ENWW


6. Use the locking arm to secure the ISA in the raised position.

Figure 1-2876 Secure the ISA

Step 5: Remove the inline finisher front cover

1. Open the printer left door.

Figure 1-2877 Open the left door

ENWW Removal and replacement procedures 1839


2. Remove one screw.

Figure 1-2878 Remove one screw

3. Release one tab.

Figure 1-2879 Release one tab

1840 Chapter 1 Removal and replacement ENWW


4. Rotate the left edge of the cover away from the printer(callout 1), and then release the cover right tabs
(callout 2).

Figure 1-2880 Release the cover

1 2

5. Remove the cover.

Figure 1-2881 Remove the cover

Step 6: Remove the inline finisher compiler

CAUTION: Do not attempt to disassemble or service the compiler. The compiler is removed for access only. If
the compiler fails, install a whole unit replacement assembly.

1. Disconnect five flat-flexible cables (FFCs) (callout 1), and then pass two of the FFCs through the ferrites
(callout 2).

ENWW Removal and replacement procedures 1841


Figure 1-2882 Disconnect five FFCs

2. Remove nine screws.

Figure 1-2883 Remove nine screws

1842 Chapter 1 Removal and replacement ENWW


3. Slightly lift the front edge of the compiler assembly up, slide the assembly toward the front of the printer
to release it, and then lift it straight up to remove it.

CAUTION: Do not damage the compiler internal components when the assembly is removed. Always set
the compiler down so that is rests on it sheet-metal top (not on the internal components).

Carefully pass the FFCs through the openings in the printer chassis while removing the assembly.

Figure 1-2884 Remove the assembly

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Inline finisher compiler

a. Before installing the compiler, check the position of the clamp. If the clamp is in the down position
(callout 1), raise it (callout 2).

Figure 1-2885 Place the clamp in the raised position

2
1

ENWW Removal and replacement procedures 1843


b. Set the rear edge of the compiler on the printer, and then slide the paper stop until the rear wheel
appears in the center of the opening.

Figure 1-2886 Position the paper stop

c. Set the compiler down, and then look up inside the inline finisher cavity. Verify that the clamp drive
bar is engaged with the clamp drive.

TIP: The clamp moves up and down when the drive is actuated.

Figure 1-2887 Check the clamp drive bar and drive

d. At the printer control panel, do the following:

i. Scroll to and select the Support Tools button.

ii. Touch the Service button to display the Sign In screen.

iii. Make sure that Service Access Code displays in the Access Type area.

1844 Chapter 1 Removal and replacement ENWW


iv. Type in the following service access personal identification number (PIN) for the printer:

● 09078017 (MFP)

09076517 (SFP)

v. Select Sign In to enter the Service menu.

NOTE: The printer must restart to enter the Service menu. This can take up to 2 minutes.

vi. Open the following menus:

● Advanced Service

● Cleaning/Calibration

vii. Select the calibrate finisher sensors item, and then select the Start button.

NOTE: The calibration process uses paper. Load unused letter- or A4-size paper in Tray 2.

Step 7: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1845


Removal and replacement: Inline finisher bin illumination sensor
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the inline finisher rear cover

● Step 3: Remove the inline finisher MPCA cover

● Step 4: Raise the integrated scanner assembly (ISA)

● Step 5: Remove the inline finisher front cover

● Step 6: Remove the inline finisher compiler

● Step 7: Remove the inline finisher bin illumination sensor

● Step 8: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the inline finisher bin illumination sensor.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Inline finisher bin illumination sensor part number

J7Z09-67978 Inline finisher bin illumination sensor

Required tools

● #10 TORX driver with a magnetic tip

● #20 TORX driver with a magnetic tip

1846 Chapter 1 Removal and replacement ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-2888 Remove four screws

ENWW Removal and replacement procedures 1847


2. Open the right- and left-side rear access covers.

Figure 1-2889 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-2890 Release the latches

1848 Chapter 1 Removal and replacement ENWW


4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2891 Remove the rear cover

Step 2: Remove the inline finisher rear cover

1. Open the staple cartridge door.

Figure 1-2892 Open the staple cartridge door

ENWW Removal and replacement procedures 1849


2. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-2893 Remove one screw

3. Before proceeding, note the locations of the tabs on the cover.

Figure 1-2894 Locations of the tabs on the cover

1850 Chapter 1 Removal and replacement ENWW


4. Rotate the left edge of the cover away from the printer to release it.

Figure 1-2895 Release the left edge of the cover

5. Continue to rotate the left edge of the cover away from the printer to release the middle inner tabs
(callout 1), and then slide the cover to the right to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2896 Remove the cover

Step 3: Remove the inline finisher MPCA cover

1. Remove two screws.

ENWW Removal and replacement procedures 1851


Figure 1-2897 Remove two screws

2. Release one tab (callout 1), and then rotate the top of the cover away from the printer (callout 2).

Figure 1-2898 Release the cover

2
1

1852 Chapter 1 Removal and replacement ENWW


3. Push up on the cover hinge clips (callout 1) to release them, and then remove the cover (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2899 Remove the cover

Step 4: Raise the integrated scanner assembly (ISA)

1. Open the document feeder, raise the control panel, and then carefully pull up on the control-panel bezel to
remove it.

Figure 1-2900 Remove the cover

ENWW Removal and replacement procedures 1853


2. Close the document feeder, release the blue document feeder locking clip, and then snap it over the edge
of the document feeder.

CAUTION: Do not raise the ISA without locking the document feeder in the closed position. The document
feeder might uncontrollably open and be damaged.

Figure 1-2901 Lock the document feeder

3. Remove two screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-2902 Remove two screws

1854 Chapter 1 Removal and replacement ENWW


4. Before proceeding, take note of the following warning.

WARNING! If the printer must be moved with the ISA in the raised position, do not use the left-side cover
or support arm as a hand hold. The cover can easily detach from the printer and break, which allows the ISA
to suddenly drop to the closed position causing damage to the ISA or personal injury.

Figure 1-2903 Do not use the left-side cover as a hand hold

5. Raise the ISA.

Figure 1-2904 Raise the ISA

ENWW Removal and replacement procedures 1855


6. Use the locking arm to secure the ISA in the raised position.

Figure 1-2905 Secure the ISA

Step 5: Remove the inline finisher front cover

1. Open the printer left door.

Figure 1-2906 Open the left door

1856 Chapter 1 Removal and replacement ENWW


2. Remove one screw.

Figure 1-2907 Remove one screw

3. Release one tab.

Figure 1-2908 Release one tab

ENWW Removal and replacement procedures 1857


4. Rotate the left edge of the cover away from the printer(callout 1), and then release the cover right tabs
(callout 2).

Figure 1-2909 Release the cover

1 2

5. Remove the cover.

Figure 1-2910 Remove the cover

Step 6: Remove the inline finisher compiler

1. Disconnect five flat-flexible cables (FFCs) (callout 1), and then pass two of the FFCs through the ferrites
(callout 2).

1858 Chapter 1 Removal and replacement ENWW


Figure 1-2911 Disconnect five FFCs

2. Remove nine screws.

Figure 1-2912 Remove nine screws

ENWW Removal and replacement procedures 1859


3. Slight lift the front edge of the compiler assembly up, slide the assembly toward the front of the printer to
release it, and then lift it straight up to remove it.

CAUTION: Do not damage the compiler internal components when the assembly is removed. Always set
the compiler down so that is rests on it sheet-metal top (not on the internal components).

Carefully pass the FFCs through the openings in the printer chassis while removing the assembly.

Figure 1-2913 Remove the assembly

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Inline finisher compiler

a. Before installing the compiler, check the position of the clamp. If the clamp is in the down position
(callout 1), raise it (callout 2).

Figure 1-2914 Place the clamp in the raised position

2
1

1860 Chapter 1 Removal and replacement ENWW


b. Set the rear edge of the compiler on the printer, and then slide the paper stop until the rear wheel
appears in the center of the opening.

Figure 1-2915 Position the paper stop

c. Set the compiler down, and then look up inside the inline finisher cavity. Verify that the clamp drive
bar is engaged with the clamp drive.

TIP: The clamp moves up and down when the drive is actuated.

Figure 1-2916 Check the clamp drive bar and drive

Step 7: Remove the inline finisher bin illumination sensor

NOTE: This sensor is an internal assembly on the compiler.

1. Release two tabs, and then remove the cover.

ENWW Removal and replacement procedures 1861


CAUTION: The cover/sensor is still attached to the compiler by a flat-flexible cable (FFC). Do not attempt
to completely remove the cover/sensor assembly.

Figure 1-2917 Remove the cover

2. Disconnect one FFC (callout 1), and then remove one screw (callout 2) to release the sensor.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2918 Remove the sensor

Step 8: Unpack the replacement assembly

1. Dispose of the defective part.

1862 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1863


Removal and replacement: Inline finisher bin full sensor
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the inline finisher rear cover

● Step 3: Remove the inline finisher MPCA cover

● Step 4: Raise the integrated scanner assembly (ISA)

● Step 5: Remove the inline finisher front cover

● Step 6: Remove the inline finisher compiler

● Step 7: Remove the inline finisher bin full sensor

● Step 8: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the inline finisher bin full sensor.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Inline finisher output bin full sensor part number

J7Z09-67967 Inline finisher bin full sensor

Required tools

● #10 TORX driver with a magnetic tip

● #20 TORX driver with a magnetic tip

1864 Chapter 1 Removal and replacement ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-2919 Remove four screws

ENWW Removal and replacement procedures 1865


2. Open the right- and left-side rear access covers.

Figure 1-2920 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-2921 Release the latches

1866 Chapter 1 Removal and replacement ENWW


4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2922 Remove the rear cover

Step 2: Remove the inline finisher rear cover

1. Open the staple cartridge door.

Figure 1-2923 Open the staple cartridge door

ENWW Removal and replacement procedures 1867


2. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-2924 Remove one screw

3. Before proceeding, note the locations of the tabs on the cover.

Figure 1-2925 Locations of the tabs on the cover

1868 Chapter 1 Removal and replacement ENWW


4. Rotate the left edge of the cover away from the printer to release it.

Figure 1-2926 Release the left edge of the cover

5. Continue to rotate the left edge of the cover away from the printer to release the middle inner tabs
(callout 1), and then slide the cover to the right to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2927 Remove the cover

Step 3: Remove the inline finisher MPCA cover

1. Remove two screws.

ENWW Removal and replacement procedures 1869


Figure 1-2928 Remove two screws

2. Release one tab (callout 1), and then rotate the top of the cover away from the printer (callout 2).

Figure 1-2929 Release the cover

2
1

1870 Chapter 1 Removal and replacement ENWW


3. Push up on the cover hinge clips (callout 1) to release them, and then remove the cover (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2930 Remove the cover

Step 4: Raise the integrated scanner assembly (ISA)

1. Open the document feeder, raise the control panel, and then carefully pull up on the control-panel bezel to
remove it.

Figure 1-2931 Remove the cover

ENWW Removal and replacement procedures 1871


2. Close the document feeder, release the blue document feeder locking clip, and then snap it over the edge
of the document feeder.

CAUTION: Do not raise the ISA without locking the document feeder in the closed position. The document
feeder might uncontrollably open and be damaged.

Figure 1-2932 Lock the document feeder

3. Remove two screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-2933 Remove two screws

1872 Chapter 1 Removal and replacement ENWW


4. Before proceeding, take note of the following warning.

WARNING! If the printer must be moved with the ISA in the raised position, do not use the left-side cover
or support arm as a hand hold. The cover can easily detach from the printer and break, which allows the ISA
to suddenly drop to the closed position causing damage to the ISA or personal injury.

Figure 1-2934 Do not use the left-side cover as a hand hold

5. Raise the ISA.

Figure 1-2935 Raise the ISA

ENWW Removal and replacement procedures 1873


6. Use the locking arm to secure the ISA in the raised position.

Figure 1-2936 Secure the ISA

Step 5: Remove the inline finisher front cover

1. Open the printer left door.

Figure 1-2937 Open the left door

1874 Chapter 1 Removal and replacement ENWW


2. Remove one screw.

Figure 1-2938 Remove one screw

3. Release one tab.

Figure 1-2939 Release one tab

ENWW Removal and replacement procedures 1875


4. Rotate the left edge of the cover away from the printer(callout 1), and then release the cover right tabs
(callout 2).

Figure 1-2940 Release the cover

1 2

5. Remove the cover.

Figure 1-2941 Remove the cover

Step 6: Remove the inline finisher compiler

1. Disconnect five flat-flexible cables (FFCs) (callout 1), and then pass two of the FFCs through the ferrites
(callout 2).

1876 Chapter 1 Removal and replacement ENWW


Figure 1-2942 Disconnect five FFCs

2. Remove nine screws.

Figure 1-2943 Remove nine screws

ENWW Removal and replacement procedures 1877


3. Slight lift the front edge of the compiler assembly up, slide the assembly toward the front of the printer to
release it, and then lift it straight up to remove it.

CAUTION: Do not damage the compiler internal components when the assembly is removed. Always set
the compiler down so that is rests on it sheet-metal top (not on the internal components).

Carefully pass the FFCs through the openings in the printer chassis while removing the assembly.

Figure 1-2944 Remove the assembly

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Inline finisher compiler

a. Before installing the compiler, check the position of the clamp. If the clamp is in the down position
(callout 1), raise it (callout 2).

Figure 1-2945 Place the clamp in the raised position

2
1

1878 Chapter 1 Removal and replacement ENWW


b. Set the rear edge of the compiler on the printer, and then slide the paper stop until the rear wheel
appears in the center of the opening.

Figure 1-2946 Position the paper stop

c. Set the compiler down, and then look up inside the inline finisher cavity. Verify that the clamp drive
bar is engaged with the clamp drive.

TIP: The clamp moves up and down when the drive is actuated.

Figure 1-2947 Check the clamp drive bar and drive

Step 7: Remove the inline finisher bin full sensor

NOTE: This sensor is an internal assembly on the compiler.

1. Release one tab (callout 1), and then slide the cover as shown (callout 2) to remove it.

ENWW Removal and replacement procedures 1879


Figure 1-2948 Remove the cover

1
2

2. Disconnect one FFC (callout 1), and then remove one screw (callout 2) to release the sensor.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2949 Remove the sensor

2
1

3. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Inline finisher bin full sensor

a. From the Home screen on the printer control panel, scroll to and select the Support Tools.

b. Select Service to display the Sign In screen.

c. Make sure that Service Access Code displays in the Access Type area.

d. Type in the following service access personal identification number (PIN) for the printer:

1880 Chapter 1 Removal and replacement ENWW


● 09078017 (MFP)

● 09076517 (SFP)

e. Select Sign In to enter the Service menu.

f. Open the following menus:

● Advanced Service

● Sensors

● Bin Sensors

● Output Bin 1

g. Select the Output Bin 1 Full Sensor item, and then select the Start button.

NOTE: The printer picks a single sheet of paper, holds the sheet in the compiler, and then drops the
sheet into the inline finisher output bin.

Step 8: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1881


Removal and replacement: Inline finisher stapler flag
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the inline finisher rear cover

● Step 3: Remove the inline finisher MPCA cover

● Step 4: Raise the integrated scanner assembly (ISA)

● Step 5: Remove the inline finisher front cover

● Step 6: Remove the inline finisher compiler

● Step 7: Remove the inline finisher stapler flag

● Step 8: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the inline finisher stapler flag.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Inline finisher stapler flag part number

J7Z09-67959 Inline finisher stapler flag

Required tools

● #10 TORX driver with a magnetic tip

● #20 TORX driver with a magnetic tip

1882 Chapter 1 Removal and replacement ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a (staple) print job to the printer and select the inline finisher as the output destination.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-2950 Remove four screws

ENWW Removal and replacement procedures 1883


2. Open the right- and left-side rear access covers.

Figure 1-2951 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-2952 Release the latches

1884 Chapter 1 Removal and replacement ENWW


4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2953 Remove the rear cover

Step 2: Remove the inline finisher rear cover

1. Open the staple cartridge door.

Figure 1-2954 Open the staple cartridge door

ENWW Removal and replacement procedures 1885


2. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-2955 Remove one screw

3. Before proceeding, note the locations of the tabs on the cover.

Figure 1-2956 Locations of the tabs on the cover

1886 Chapter 1 Removal and replacement ENWW


4. Rotate the left edge of the cover away from the printer to release it.

Figure 1-2957 Release the left edge of the cover

5. Continue to rotate the left edge of the cover away from the printer to release the middle inner tabs
(callout 1), and then slide the cover to the right to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2958 Remove the cover

Step 3: Remove the inline finisher MPCA cover

1. Remove two screws.

ENWW Removal and replacement procedures 1887


Figure 1-2959 Remove two screws

2. Release one tab (callout 1), and then rotate the top of the cover away from the printer (callout 2).

Figure 1-2960 Release the cover

2
1

1888 Chapter 1 Removal and replacement ENWW


3. Push up on the cover hinge clips (callout 1) to release them, and then remove the cover (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2961 Remove the cover

Step 4: Raise the integrated scanner assembly (ISA)

1. Open the document feeder, raise the control panel, and then carefully pull up on the control-panel bezel to
remove it.

Figure 1-2962 Remove the cover

ENWW Removal and replacement procedures 1889


2. Close the document feeder, release the blue document feeder locking clip, and then snap it over the edge
of the document feeder.

CAUTION: Do not raise the ISA without locking the document feeder in the closed position. The document
feeder might uncontrollably open and be damaged.

Figure 1-2963 Lock the document feeder

3. Remove two screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-2964 Remove two screws

1890 Chapter 1 Removal and replacement ENWW


4. Before proceeding, take note of the following warning.

WARNING! If the printer must be moved with the ISA in the raised position, do not use the left-side cover
or support arm as a hand hold. The cover can easily detach from the printer and break, which allows the ISA
to suddenly drop to the closed position causing damage to the ISA or personal injury.

Figure 1-2965 Do not use the left-side cover as a hand hold

5. Raise the ISA.

Figure 1-2966 Raise the ISA

ENWW Removal and replacement procedures 1891


6. Use the locking arm to secure the ISA in the raised position.

Figure 1-2967 Secure the ISA

Step 5: Remove the inline finisher front cover

1. Open the printer left door.

Figure 1-2968 Open the left door

1892 Chapter 1 Removal and replacement ENWW


2. Remove one screw.

Figure 1-2969 Remove one screw

3. Release one tab.

Figure 1-2970 Release one tab

ENWW Removal and replacement procedures 1893


4. Rotate the left edge of the cover away from the printer(callout 1), and then release the cover right tabs
(callout 2).

Figure 1-2971 Release the cover

1 2

5. Remove the cover.

Figure 1-2972 Remove the cover

Step 6: Remove the inline finisher compiler

1. Disconnect five flat-flexible cables (FFCs) (callout 1), and then pass two of the FFCs through the ferrites
(callout 2).

1894 Chapter 1 Removal and replacement ENWW


Figure 1-2973 Disconnect five FFCs

2. Remove nine screws.

Figure 1-2974 Remove nine screws

ENWW Removal and replacement procedures 1895


3. Slight lift the front edge of the compiler assembly up, slide the assembly toward the front of the printer to
release it, and then lift it straight up to remove it.

CAUTION: Do not damage the compiler internal components when the assembly is removed. Always set
the compiler down so that is rests on it sheet-metal top (not on the internal components).

Carefully pass the FFCs through the openings in the printer chassis while removing the assembly.

Figure 1-2975 Remove the assembly

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Inline finisher compiler

a. Before installing the compiler, check the position of the clamp. If the clamp is in the down position
(callout 1), raise it (callout 2).

Figure 1-2976 Place the clamp in the raised position

2
1

1896 Chapter 1 Removal and replacement ENWW


b. Set the rear edge of the compiler on the printer, and then slide the paper stop until the rear wheel
appears in the center of the opening.

Figure 1-2977 Position the paper stop

c. Set the compiler down, and then look up inside the inline finisher cavity. Verify that the clamp drive
bar is engaged with the clamp drive.

TIP: The clamp moves up and down when the drive is actuated.

Figure 1-2978 Check the clamp drive bar and drive

Step 7: Remove the inline finisher stapler flag

1. Unclip the right end of the flag (callout 1), and then slide it to the right (callout 2) to release it.

ENWW Removal and replacement procedures 1897


Figure 1-2979 Release the flag

1
2

2. Remove the stapler flag.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2980 Remove the flag

Step 8: Unpack the replacement assembly

1. Dispose of the defective part.

1898 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1899


Removal and replacement: Inline finisher stapler carriage assembly
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the inline finisher rear cover

● Step 3: Remove the inline finisher MPCA cover

● Step 4: Raise the integrated scanner assembly (ISA)

● Step 5: Remove the inline finisher front cover

● Step 6: Remove the inline finisher compiler

● Step 7: Remove the inline finisher stapler carriage assembly

● Step 8: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the inline finisher stapler carriage assembly.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Inline finisher stapler carriage assembly part number

J7Z09-67965 Inline finisher stapler carriage assembly

Required tools

● #10 TORX driver with a magnetic tip

● #20 TORX driver with a magnetic tip

1900 Chapter 1 Removal and replacement ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a (staple) print job to the printer and select the inline finisher as the output destination.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-2981 Remove four screws

ENWW Removal and replacement procedures 1901


2. Open the right- and left-side rear access covers.

Figure 1-2982 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-2983 Release the latches

1902 Chapter 1 Removal and replacement ENWW


4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2984 Remove the rear cover

Step 2: Remove the inline finisher rear cover

1. Open the staple cartridge door.

Figure 1-2985 Open the staple cartridge door

ENWW Removal and replacement procedures 1903


2. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-2986 Remove one screw

3. Before proceeding, note the locations of the tabs on the cover.

Figure 1-2987 Locations of the tabs on the cover

1904 Chapter 1 Removal and replacement ENWW


4. Rotate the left edge of the cover away from the printer to release it.

Figure 1-2988 Release the left edge of the cover

5. Continue to rotate the left edge of the cover away from the printer to release the middle inner tabs
(callout 1), and then slide the cover to the right to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2989 Remove the cover

Step 3: Remove the inline finisher MPCA cover

1. Remove two screws.

ENWW Removal and replacement procedures 1905


Figure 1-2990 Remove two screws

2. Release one tab (callout 1), and then rotate the top of the cover away from the printer (callout 2).

Figure 1-2991 Release the cover

2
1

1906 Chapter 1 Removal and replacement ENWW


3. Push up on the cover hinge clips (callout 1) to release them, and then remove the cover (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-2992 Remove the cover

Step 4: Raise the integrated scanner assembly (ISA)

1. Open the document feeder, raise the control panel, and then carefully pull up on the control-panel bezel to
remove it.

Figure 1-2993 Remove the cover

ENWW Removal and replacement procedures 1907


2. Close the document feeder, release the blue document feeder locking clip, and then snap it over the edge
of the document feeder.

CAUTION: Do not raise the ISA without locking the document feeder in the closed position. The document
feeder might uncontrollably open and be damaged.

Figure 1-2994 Lock the document feeder

3. Remove two screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-2995 Remove two screws

1908 Chapter 1 Removal and replacement ENWW


4. Before proceeding, take note of the following warning.

WARNING! If the printer must be moved with the ISA in the raised position, do not use the left-side cover
or support arm as a hand hold. The cover can easily detach from the printer and break, which allows the ISA
to suddenly drop to the closed position causing damage to the ISA or personal injury.

Figure 1-2996 Do not use the left-side cover as a hand hold

5. Raise the ISA.

Figure 1-2997 Raise the ISA

ENWW Removal and replacement procedures 1909


6. Use the locking arm to secure the ISA in the raised position.

Figure 1-2998 Secure the ISA

Step 5: Remove the inline finisher front cover

1. Open the printer left door.

Figure 1-2999 Open the left door

1910 Chapter 1 Removal and replacement ENWW


2. Remove one screw.

Figure 1-3000 Remove one screw

3. Release one tab.

Figure 1-3001 Release one tab

ENWW Removal and replacement procedures 1911


4. Rotate the left edge of the cover away from the printer(callout 1), and then release the cover right tabs
(callout 2).

Figure 1-3002 Release the cover

1 2

5. Remove the cover.

Figure 1-3003 Remove the cover

Step 6: Remove the inline finisher compiler

1. Disconnect five flat-flexible cables (FFCs) (callout 1), and then pass two of the FFCs through the ferrites
(callout 2).

1912 Chapter 1 Removal and replacement ENWW


Figure 1-3004 Disconnect five FFCs

2. Remove nine screws.

Figure 1-3005 Remove nine screws

ENWW Removal and replacement procedures 1913


3. Slight lift the front edge of the compiler assembly up, slide the assembly toward the front of the printer to
release it, and then lift it straight up to remove it.

CAUTION: Do not damage the compiler internal components when the assembly is removed. Always set
the compiler down so that is rests on it sheet-metal top (not on the internal components).

Carefully pass the FFCs through the openings in the printer chassis while removing the assembly.

Figure 1-3006 Remove the assembly

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Inline finisher compiler

a. Before installing the compiler, check the position of the clamp. If the clamp is in the down position
(callout 1), raise it (callout 2).

Figure 1-3007 Place the clamp in the raised position

2
1

1914 Chapter 1 Removal and replacement ENWW


b. Set the rear edge of the compiler on the printer, and then slide the paper stop until the rear wheel
appears in the center of the opening.

Figure 1-3008 Position the paper stop

c. Set the compiler down, and then look up inside the inline finisher cavity. Verify that the clamp drive
bar is engaged with the clamp drive.

TIP: The clamp moves up and down when the drive is actuated.

Figure 1-3009 Check the clamp drive bar and drive

Step 7: Remove the inline finisher stapler carriage assembly

1. At the front of the printer, remove two screws.

ENWW Removal and replacement procedures 1915


Figure 1-3010 Remove two screws

2. At the rear of the printer, remove two screws.

Figure 1-3011 Remove two screws

1916 Chapter 1 Removal and replacement ENWW


3. Slide the inline finisher right cover towards the rear of the printer to release it, and then remove the cover.

IMPORTANT: Temporarily remove the corner support tool to remove the cover. The support tool must be
reinstalled after the cover is removed.

Figure 1-3012 Remove the cover

4. Slide the inline finisher inner rear cover straight out to remove it.

Figure 1-3013 Remove the cover

ENWW Removal and replacement procedures 1917


5. Disconnect one flat-flexible cable (FFC).

Figure 1-3014 Disconnect one FFC

6. Remove two screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-3015 Remove two screws

1918 Chapter 1 Removal and replacement ENWW


7. Move the staple carriage out of the way, and then remove four screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-3016 Remove four screws

8. Move the staple carriage to the center of the track (callout 1), slightly rotate the left end of the track up and
away from the chassis (callout 2), and then slide the assembly (staple carriage and track together) to the
left (callout 3) to release it.

Figure 1-3017 Release the assembly

2
3

ENWW Removal and replacement procedures 1919


9. Remove the assembly (staple carriage and track together).

CAUTION: The staple carriage is not captive on the track. Do not let the carriage slide off of the track
when removing or replacing it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3018 Remove the assembly

Step 8: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

1920 Chapter 1 Removal and replacement ENWW


Removal and replacement: Inline finisher upper bin
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the inline finisher rear cover

● Step 3: Remove the inline finisher MPCA cover

● Step 4: Remove the inline finisher vertical cable cover

● Step 5: Remove the inline finisher ejection path assembly

● Step 6: Raise the integrated scanner assembly (ISA)

● Step 7: Remove the inline finisher front cover

● Step 8: Remove the inline finisher compiler

● Step 9: Remove the inline finisher stapler carriage assembly

● Step 10: Remove the inline finisher upper bin

● Step 11: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the inline finisher upper bin.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Inline finisher upper bin part number

J7Z09-67962 Inline finisher upper bin

ENWW Removal and replacement procedures 1921


Required tools

● #10 TORX driver with a magnetic tip

● #10 TORX thin shaft driver with a magnetic tip

● #20 TORX driver with a magnetic tip

After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

No post service test is available for this assembly.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-3019 Remove four screws

1922 Chapter 1 Removal and replacement ENWW


2. Open the right- and left-side rear access covers.

Figure 1-3020 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-3021 Release the latches

ENWW Removal and replacement procedures 1923


4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3022 Remove the rear cover

Step 2: Remove the inline finisher rear cover

1. Open the staple cartridge door.

Figure 1-3023 Open the staple cartridge door

1924 Chapter 1 Removal and replacement ENWW


2. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-3024 Remove one screw

3. Before proceeding, note the locations of the tabs on the cover.

Figure 1-3025 Locations of the tabs on the cover

ENWW Removal and replacement procedures 1925


4. Rotate the left edge of the cover away from the printer to release it.

Figure 1-3026 Release the left edge of the cover

5. Continue to rotate the left edge of the cover away from the printer to release the middle inner tabs
(callout 1), and then slide the cover to the right to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3027 Remove the cover

Step 3: Remove the inline finisher MPCA cover

1. Remove two screws.

1926 Chapter 1 Removal and replacement ENWW


Figure 1-3028 Remove two screws

2. Release one tab (callout 1), and then rotate the top of the cover away from the printer (callout 2).

Figure 1-3029 Release the cover

2
1

ENWW Removal and replacement procedures 1927


3. Push up on the cover hinge clips (callout 1) to release them, and then remove the cover (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3030 Remove the cover

Step 4: Remove the inline finisher vertical cable cover

▲ Remove two screws (callout 1/2), and then remove the cover.

NOTE: One screw is a sheet metal screw (callout 1), and the other one (callout 2) is a self-tapping screw.

Figure 1-3031 Remove the cover

Step 5: Remove the inline finisher ejection path assembly

1. At the right side of the printer (right door open), remove one screw (callout 1), and then remove the cover
(callout 2).

1928 Chapter 1 Removal and replacement ENWW


Figure 1-3032 Remove one screw and the cover

1 2

2. Disconnect one flat-flexible cable (FFC) (callout 1), pass the FFC through the ferrite (callout 2), and then
through the slot in the printer chassis (callout 3).

TIP: It might be easier to remove the ferrite and then slip it off of the FFC. Depress a tab behind the FFC to
release the ferrite.

Figure 1-3033 Disconnect one FFC

1 2 3

ENWW Removal and replacement procedures 1929


3. Remove four screws.

NOTE: These screws require a thin shaft #10 TORX driver.

Figure 1-3034 Remove four screws

4. Rotate the top edge of the assembly away from the printer to release it (callout 1), and then lift up on the
assembly (callout 2).

Figure 1-3035 Release the assembly

2
1 1

1930 Chapter 1 Removal and replacement ENWW


5. Remove the assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3036 Remove the assembly

Step 6: Raise the integrated scanner assembly (ISA)

1. Open the document feeder, raise the control panel, and then carefully pull up on the control-panel bezel to
remove it.

Figure 1-3037 Remove the cover

ENWW Removal and replacement procedures 1931


2. Close the document feeder, release the blue document feeder locking clip, and then snap it over the edge
of the document feeder.

CAUTION: Do not raise the ISA without locking the document feeder in the closed position. The document
feeder might uncontrollably open and be damaged.

Figure 1-3038 Lock the document feeder

3. Remove two screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-3039 Remove two screws

1932 Chapter 1 Removal and replacement ENWW


4. Before proceeding, take note of the following warning.

WARNING! If the printer must be moved with the ISA in the raised position, do not use the left-side cover
or support arm as a hand hold. The cover can easily detach from the printer and break, which allows the ISA
to suddenly drop to the closed position causing damage to the ISA or personal injury.

Figure 1-3040 Do not use the left-side cover as a hand hold

5. Raise the ISA.

Figure 1-3041 Raise the ISA

ENWW Removal and replacement procedures 1933


6. Use the locking arm to secure the ISA in the raised position.

Figure 1-3042 Secure the ISA

Step 7: Remove the inline finisher front cover

NOTE: Some of the figures in this section show the ejection path assembly installed even though it has been
removed previously in this procedure. However, the following steps are correct. Always thoroughly read the
instructions that accompany each figure.

1. Open the printer left door.

Figure 1-3043 Open the left door

1934 Chapter 1 Removal and replacement ENWW


2. Remove one screw.

Figure 1-3044 Remove one screw

3. Release one tab.

Figure 1-3045 Release one tab

ENWW Removal and replacement procedures 1935


4. Rotate the left edge of the cover away from the printer(callout 1), and then release the cover right tabs
(callout 2).

Figure 1-3046 Release the cover

1 2

5. Remove the cover.

Figure 1-3047 Remove the cover

Step 8: Remove the inline finisher compiler

1. Disconnect five flat-flexible cables (FFCs) (callout 1), and then pass two of the FFCs through the ferrites
(callout 2).

1936 Chapter 1 Removal and replacement ENWW


Figure 1-3048 Disconnect five FFCs

2. Remove nine screws.

Figure 1-3049 Remove nine screws

ENWW Removal and replacement procedures 1937


3. Slight lift the front edge of the compiler assembly up, slide the assembly toward the front of the printer to
release it, and then lift it straight up to remove it.

CAUTION: Do not damage the compiler internal components when the assembly is removed. Always set
the compiler down so that is rests on it sheet-metal top (not on the internal components).

Carefully pass the FFCs through the openings in the printer chassis while removing the assembly.

Figure 1-3050 Remove the assembly

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Inline finisher compiler

a. Before installing the compiler, check the position of the clamp. If the clamp is in the down position
(callout 1), raise it (callout 2).

Figure 1-3051 Place the clamp in the raised position

2
1

1938 Chapter 1 Removal and replacement ENWW


b. Set the rear edge of the compiler on the printer, and then slide the paper stop until the rear wheel
appears in the center of the opening.

Figure 1-3052 Position the paper stop

c. Set the compiler down, and then look up inside the inline finisher cavity. Verify that the clamp drive
bar is engaged with the clamp drive.

TIP: The clamp moves up and down when the drive is actuated.

Figure 1-3053 Check the clamp drive bar and drive

Step 9: Remove the inline finisher stapler carriage assembly

1. At the front of the printer, remove two screws.

ENWW Removal and replacement procedures 1939


Figure 1-3054 Remove two screws

2. At the rear of the printer, remove two screws.

Figure 1-3055 Remove two screws

1940 Chapter 1 Removal and replacement ENWW


3. Slide the inline finisher right cover towards the rear of the printer to release it, and then remove the cover.

IMPORTANT: Temporarily remove the corner support tool to remove the cover. The support tool must be
reinstalled after the cover is removed.

Figure 1-3056 Remove the cover

4. Slide the inline finisher inner rear cover straight out to remove it.

Figure 1-3057 Remove the cover

ENWW Removal and replacement procedures 1941


5. Disconnect one flat-flexible cable (FFC).

Figure 1-3058 Disconnect one FFC

6. Remove two screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-3059 Remove two screws

1942 Chapter 1 Removal and replacement ENWW


7. Move the staple carriage out of the way, and then remove four screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-3060 Remove four screws

8. Move the staple carriage to the center of the track (callout 1), slightly rotate the left end of the track up and
away from the chassis (callout 2), and then slide the assembly (staple carriage and track together) to the
left (callout 3) to release it.

Figure 1-3061 Release the assembly

2
3

ENWW Removal and replacement procedures 1943


9. Remove the assembly (staple carriage and track together).

CAUTION: The staple carriage is not captive on the track. Do not let the carriage slide off of the track
when removing or replacing it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3062 Remove the assembly

Step 10: Remove the inline finisher upper bin

NOTE: Some of the figures in this section show a red support tool in use. This tool is no longer required or
supplied by HP.

1. Disconnect one flat-flexible cable (FFC) (callout 1), pass the FFC through the ferrite (callout 2).

TIP: It might be easier to remove the ferrite and then slip it off of the FFC. Depress a tab behind the FFC to
release the ferrite.

1944 Chapter 1 Removal and replacement ENWW


Figure 1-3063 Disconnect one FFC

1 2

2. At the rear of the printer, remove one screw (callout 1), and then remove a second screw (callout 2).

IMPORTANT: The upper bin is secured to the chassis with four screws. These screws must be removed
(and installed) in the correct order for proper bin alignment. The chassis is embossed with the numbers 1,
2, 3, and 4. Use that order to remove or install the screws.

TIP: Slightly flex the sheet-metal frame to access the screws

Figure 1-3064 Remove two screws (in the correct order)

2 1

ENWW Removal and replacement procedures 1945


3. Remove one screw (callout 1), slightly flex the front edge of the inline finisher inner left cover away from
the chassis, and then slide the cover toward the front of the printer to remove it.

Figure 1-3065 Remove the cover

2
1

4. Loosen (do not remove) one screw (callout 1, and then release one belt (callout 2).

Remove one screw (callout 3), and then remove a second screw (callout 4).

IMPORTANT: The upper bin is secured to the chassis with four screws. These screws must be removed
(and installed) in the correct order for proper bin alignment. The chassis is embossed with the numbers 1,
2, 3, and 4. Use that order to remove or install the screws.

Figure 1-3066 Remove two screws (in the correct order)

3 4

1946 Chapter 1 Removal and replacement ENWW


5. Slightly rotate the front corner of the upper bin away from the printer, and then pull it out at an angle to
release it.

NOTE: Pass the FFC through the opening in the chassis as the bin is removed.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3067 Release the upper bin

1 2

6. Remove the upper bin.

TIP: If a replacement bin is installed do the following with the removed bin:

a. Position the moveable tray in the fully extended position.

b. Pull up on the front right corner of the tray to separate it from the upper bin.

c. Remove the movable tray, and then install it on the replacement upper bin.

ENWW Removal and replacement procedures 1947


Figure 1-3068 Remove the upper bin

7. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Inline finisher upper bin

▲ At the printer control panel, do the following:

i. Scroll to and select the Support Tools button.

ii. Touch the Service button to display the Sign In screen.

iii. Make sure that Service Access Code displays in the Access Type area.

iv. Type in the following service access personal identification number (PIN) for the printer:

● 09078017 (MFP)

09076517 (SFP)

v. Select Sign In to enter the Service menu.

NOTE: The printer must restart to enter the Service menu. This can take up to 2 minutes.

vi. Open the following menus:

● Advanced Service

● Cleaning/Calibration

vii. Select the calibrate finisher sensors item, and then select the Start button.

NOTE: The calibration process uses paper. Load unused letter- or A4-size paper in Tray 2.

Step 11: Unpack the replacement assembly

1. Dispose of the defective part.

1948 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1949


Removal and replacement: Inline finisher leading edge clamp kit
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the inline finisher rear cover

● Step 3: Remove the inline finisher MPCA cover

● Step 4: Raise the integrated scanner assembly (ISA)

● Step 5: Remove the inline finisher front cover

● Step 6: Remove the inline finisher compiler

● Step 7: Remove the inline finisher leading edge clamp assembly

● Step 8: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the inline finisher leading edge clamp assembly.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Inline finisher leading edge clamp assembly part number

J7Z09-67961 Inline finisher leading edge clamp it (clamp assembly and shaft)

Required tools

● #10 TORX driver with a magnetic tip

● #20 TORX driver with a magnetic tip

1950 Chapter 1 Removal and replacement ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job to the printer and select the inline finisher as the output destination.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-3069 Remove four screws

ENWW Removal and replacement procedures 1951


2. Open the right- and left-side rear access covers.

Figure 1-3070 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-3071 Release the latches

1952 Chapter 1 Removal and replacement ENWW


4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3072 Remove the rear cover

Step 2: Remove the inline finisher rear cover

1. Open the staple cartridge door.

Figure 1-3073 Open the staple cartridge door

ENWW Removal and replacement procedures 1953


2. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-3074 Remove one screw

3. Before proceeding, note the locations of the tabs on the cover.

Figure 1-3075 Locations of the tabs on the cover

1954 Chapter 1 Removal and replacement ENWW


4. Rotate the left edge of the cover away from the printer to release it.

Figure 1-3076 Release the left edge of the cover

5. Continue to rotate the left edge of the cover away from the printer to release the middle inner tabs
(callout 1), and then slide the cover to the right to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3077 Remove the cover

Step 3: Remove the inline finisher MPCA cover

1. Remove two screws.

ENWW Removal and replacement procedures 1955


Figure 1-3078 Remove two screws

2. Release one tab (callout 1), and then rotate the top of the cover away from the printer (callout 2).

Figure 1-3079 Release the cover

2
1

1956 Chapter 1 Removal and replacement ENWW


3. Push up on the cover hinge clips (callout 1) to release them, and then remove the cover (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3080 Remove the cover

Step 4: Raise the integrated scanner assembly (ISA)

1. Open the document feeder, raise the control panel, and then carefully pull up on the control-panel bezel to
remove it.

Figure 1-3081 Remove the cover

ENWW Removal and replacement procedures 1957


2. Close the document feeder, release the blue document feeder locking clip, and then snap it over the edge
of the document feeder.

CAUTION: Do not raise the ISA without locking the document feeder in the closed position. The document
feeder might uncontrollably open and be damaged.

Figure 1-3082 Lock the document feeder

3. Remove two screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-3083 Remove two screws

1958 Chapter 1 Removal and replacement ENWW


4. Before proceeding, take note of the following warning.

WARNING! If the printer must be moved with the ISA in the raised position, do not use the left-side cover
or support arm as a hand hold. The cover can easily detach from the printer and break, which allows the ISA
to suddenly drop to the closed position causing damage to the ISA or personal injury.

Figure 1-3084 Do not use the left-side cover as a hand hold

5. Raise the ISA.

Figure 1-3085 Raise the ISA

ENWW Removal and replacement procedures 1959


6. Use the locking arm to secure the ISA in the raised position.

Figure 1-3086 Secure the ISA

Step 5: Remove the inline finisher front cover

1. Open the printer left door.

Figure 1-3087 Open the left door

1960 Chapter 1 Removal and replacement ENWW


2. Remove one screw.

Figure 1-3088 Remove one screw

3. Release one tab.

Figure 1-3089 Release one tab

ENWW Removal and replacement procedures 1961


4. Rotate the left edge of the cover away from the printer(callout 1), and then release the cover right tabs
(callout 2).

Figure 1-3090 Release the cover

1 2

5. Remove the cover.

Figure 1-3091 Remove the cover

Step 6: Remove the inline finisher compiler

1. Disconnect five flat-flexible cables (FFCs) (callout 1), and then pass two of the FFCs through the ferrites
(callout 2).

1962 Chapter 1 Removal and replacement ENWW


Figure 1-3092 Disconnect five FFCs

2. Remove nine screws.

Figure 1-3093 Remove nine screws

ENWW Removal and replacement procedures 1963


3. Slight lift the front edge of the compiler assembly up, slide the assembly toward the front of the printer to
release it, and then lift it straight up to remove it.

CAUTION: Do not damage the compiler internal components when the assembly is removed. Always set
the compiler down so that is rests on it sheet-metal top (not on the internal components).

Carefully pass the FFCs through the openings in the printer chassis while removing the assembly.

Figure 1-3094 Remove the assembly

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Inline finisher compiler

a. Before installing the compiler, check the position of the clamp. If the clamp is in the down position
(callout 1), raise it (callout 2).

Figure 1-3095 Place the clamp in the raised position

2
1

1964 Chapter 1 Removal and replacement ENWW


b. Set the rear edge of the compiler on the printer, and then slide the paper stop until the rear wheel
appears in the center of the opening.

Figure 1-3096 Position the paper stop

c. Set the compiler down, and then look up inside the inline finisher cavity. Verify that the clamp drive
bar is engaged with the clamp drive.

TIP: The clamp moves up and down when the drive is actuated.

Figure 1-3097 Check the clamp drive bar and drive

Step 7: Remove the inline finisher leading edge clamp assembly

1. At the back of the printer, disconnect two flat-flexible cables (FFCs) (callout 1), and then pass the FFCs
through the ferrites (callout 2).

ENWW Removal and replacement procedures 1965


Figure 1-3098 Disconnect two FFCs

2. Release the FFCs from the guide.

Figure 1-3099 Release the FFCs

1966 Chapter 1 Removal and replacement ENWW


3. Release the paddle shaft connecting arm.

Figure 1-3100 Release the arm

4. Remove three screws.

Figure 1-3101 Remove three screws

ENWW Removal and replacement procedures 1967


5. Slightly slide the assembly toward the rear of the printer (callout 1), disengage the clips, and then lift the
assembly up (callout 2).

Figure 1-3102 Release the assembly

6. Remove the leading edge clamp assembly.

Figure 1-3103 Remove the clamp assembly

1968 Chapter 1 Removal and replacement ENWW


7. Optional step: If necessary, release the paddle assembly from two clips (callout 1).

Figure 1-3104 Release the paddle assembly

8. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Leading edge clamp assembly

There is a tab on the paddle assembly shaft that must be installed in a slot on the clamp assembly body so
that the paddle shaft does not slide from side to side. Use the following procedure to correctly capture the
paddle assembly tab in the slot in the clamp assembly body.

a. Hold the paddle assembly in the raised position with the clamp assembly positioned on the finisher
chassis. Note the gap between the bottom edge of the assembly and the chassis (callout 1) and the
tab (callout 2) on the paddle assembly shaft.

Figure 1-3105 Install the clamp assembly (1 of 2)

ENWW Removal and replacement procedures 1969


b. Slide the clamp assembly towards the front of the printer. When correctly installed, the clamp
assembly body is flat against the finisher chassis and the tab on the paddle assembly shaft is
captured in the slot in the assembly body.

Figure 1-3106 Install the clamp assembly (2 of 2)

c. Install the three screws that secure the assembly to the finisher chassis. Reinstall the paddle shaft
connecting arm, and then actuate the paddle assembly to verify that the paddles freely move up and
down.

Figure 1-3107 Check the paddle assembly movement

Step 8: Unpack the replacement assembly

1. Dispose of the defective part.

1970 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 1971


Removal and replacement: Inline finisher mezzanine repair kit
● Introduction

● Step 1: Remove the rear cover

● Step 2: Remove the inline finisher rear cover

● Step 3: Remove the inline finisher MPCA cover

● Step 4: Remove the inline finisher vertical cable cover

● Step 5: Remove the inline finisher ejection path assembly

● Step 6: Raise the integrated scanner assembly (ISA)

● Step 7: Remove the inline finisher front cover

● Step 8: Remove the inline finisher compiler

● Step 9: Remove the inline finisher mezzanine assemblies

● Step 10: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the inline finisher mezzanine repair kit.

Click here to view a video of this procedure.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Disconnect the power cable.

WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the
power cable before attempting to service the printer.

Use the table below to identify the correct part number for your printer. To order the part, go to
www.hp.com/buy/parts.

Inline finisher mezzanine repair kit part number

J7Z09-67969 Inline finisher mezzanine repair kit

Required tools

● #10 TORX driver with a magnetic tip

● #10 TORX thin shaft driver with a magnetic tip

● #20 TORX driver with a magnetic tip

1972 Chapter 1 Removal and replacement ENWW


After performing service

Turn the printer power on

○ Connect the power cable.

○ Use the power switch to turn the power on.

Post service test

Send a print job to the printer and select the inline finisher as the output destination.

Step 1: Remove the rear cover

CAUTION: The exposed area is electrostatic discharge sensitive (ESD).

1. Remove four screws (callout 1).

TIP: These screws require a #20 TORX driver.

Figure 1-3108 Remove four screws

ENWW Removal and replacement procedures 1973


2. Open the right- and left-side rear access covers.

Figure 1-3109 Open the rear access covers

3. Push in on the right- (shown) and left-side rear cover latches.

Figure 1-3110 Release the latches

1974 Chapter 1 Removal and replacement ENWW


4. Rotate the top of the cover away from the printer (callout 1), and then lift it up to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3111 Remove the rear cover

Step 2: Remove the inline finisher rear cover

1. Open the staple cartridge door.

Figure 1-3112 Open the staple cartridge door

ENWW Removal and replacement procedures 1975


2. Remove one screw.

NOTE: This screw requires a #20 TORX driver.

Figure 1-3113 Remove one screw

3. Before proceeding, note the locations of the tabs on the cover.

Figure 1-3114 Locations of the tabs on the cover

1976 Chapter 1 Removal and replacement ENWW


4. Rotate the left edge of the cover away from the printer to release it.

Figure 1-3115 Release the left edge of the cover

5. Continue to rotate the left edge of the cover away from the printer to release the middle inner tabs
(callout 1), and then slide the cover to the right to remove it (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3116 Remove the cover

Step 3: Remove the inline finisher MPCA cover

1. Remove two screws.

ENWW Removal and replacement procedures 1977


Figure 1-3117 Remove two screws

2. Release one tab (callout 1), and then rotate the top of the cover away from the printer (callout 2).

Figure 1-3118 Release the cover

2
1

1978 Chapter 1 Removal and replacement ENWW


3. Push up on the cover hinge clips (callout 1) to release them, and then remove the cover (callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3119 Remove the cover

Step 4: Remove the inline finisher vertical cable cover

▲ Remove two screws (callout 1/2), and then remove the cover.

NOTE: One screw is a sheet metal screw (callout 1), and the other one (callout 2) is a self-tapping screw.

Figure 1-3120 Remove the cover

Step 5: Remove the inline finisher ejection path assembly

1. At the right side of the printer (right door open), remove one screw (callout 1), and then remove the cover
(callout 2).

ENWW Removal and replacement procedures 1979


Figure 1-3121 Remove one screw and the cover

1 2

2. Disconnect one flat-flexible cable (FFC) (callout 1), pass the FFC through the ferrite (callout 2), and then
through the slot in the printer chassis (callout 3).

TIP: It might be easier to remove the ferrite and then slip it off of the FFC. Depress a tab behind the FFC to
release the ferrite.

Figure 1-3122 Disconnect one FFC

1 2 3

1980 Chapter 1 Removal and replacement ENWW


3. Remove four screws.

NOTE: These screws require a thin shaft #10 TORX driver.

Figure 1-3123 Remove four screws

4. Rotate the top edge of the assembly away from the printer to release it (callout 1), and then lift up on the
assembly (callout 2).

Figure 1-3124 Release the assembly

2
1 1

ENWW Removal and replacement procedures 1981


5. Remove the assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3125 Remove the assembly

Step 6: Raise the integrated scanner assembly (ISA)

1. Open the document feeder, raise the control panel, and then carefully pull up on the control-panel bezel to
remove it.

Figure 1-3126 Remove the cover

1982 Chapter 1 Removal and replacement ENWW


2. Close the document feeder, release the blue document feeder locking clip, and then snap it over the edge
of the document feeder.

CAUTION: Do not raise the ISA without locking the document feeder in the closed position. The document
feeder might uncontrollably open and be damaged.

Figure 1-3127 Lock the document feeder

3. Remove two screws.

NOTE: These screws require a #20 TORX driver.

Figure 1-3128 Remove two screws

ENWW Removal and replacement procedures 1983


4. Before proceeding, take note of the following warning.

WARNING! If the printer must be moved with the ISA in the raised position, do not use the left-side cover
or support arm as a hand hold. The cover can easily detach from the printer and break, which allows the ISA
to suddenly drop to the closed position causing damage to the ISA or personal injury.

Figure 1-3129 Do not use the left-side cover as a hand hold

5. Raise the ISA.

Figure 1-3130 Raise the ISA

1984 Chapter 1 Removal and replacement ENWW


6. Use the locking arm to secure the ISA in the raised position.

Figure 1-3131 Secure the ISA

Step 7: Remove the inline finisher front cover

NOTE: Some of the figures in this section show the ejection path assembly installed even though it has been
previously removed in this procedure. However, the following steps are correct. Always thoroughly read the
instructions that accompany each figure.

1. Open the printer left door.

Figure 1-3132 Open the left door

ENWW Removal and replacement procedures 1985


2. Remove one screw.

Figure 1-3133 Remove one screw

3. Release one tab.

Figure 1-3134 Release one tab

1986 Chapter 1 Removal and replacement ENWW


4. Rotate the left edge of the cover away from the printer(callout 1), and then release the cover right tabs
(callout 2).

Figure 1-3135 Release the cover

1 2

5. Remove the cover.

Figure 1-3136 Remove the cover

Step 8: Remove the inline finisher compiler

1. Disconnect five flat-flexible cables (FFCs) (callout 1), and then pass two of the FFCs through the ferrites
(callout 2).

ENWW Removal and replacement procedures 1987


Figure 1-3137 Disconnect five FFCs

2. Remove nine screws.

Figure 1-3138 Remove nine screws

1988 Chapter 1 Removal and replacement ENWW


3. Slight lift the front edge of the compiler assembly up, slide the assembly toward the front of the printer to
release it, and then lift it straight up to remove it.

CAUTION: Do not damage the compiler internal components when the assembly is removed. Always set
the compiler down so that is rests on it sheet-metal top (not on the internal components).

Carefully pass the FFCs through the openings in the printer chassis while removing the assembly.

Figure 1-3139 Remove the assembly

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

Special installation instructions: Inline finisher compiler

a. Before installing the compiler, check the position of the clamp. If the clamp is in the down position
(callout 1), raise it (callout 2).

Figure 1-3140 Place the clamp in the raised position

2
1

ENWW Removal and replacement procedures 1989


b. Set the rear edge of the compiler on the printer, and then slide the paper stop until the rear wheel
appears in the center of the opening.

Figure 1-3141 Position the paper stop

c. Set the compiler down, and then look up inside the inline finisher cavity. Verify that the clamp drive
bar is engaged with the clamp drive.

TIP: The clamp moves up and down when the drive is actuated.

Figure 1-3142 Check the clamp drive bar and drive

Step 9: Remove the inline finisher mezzanine assemblies

1. At the left-side of the printer, remove two screws (callout 1).

1990 Chapter 1 Removal and replacement ENWW


Figure 1-3143 Remove two screws

2. Gently slide the front and rear mezzanines towards the rear of the printer, slightly rotate the front end of
the sheet-metal support bar towards the inside of the finisher (callout 1), and then lift the bar (callout 2)
while sliding to toward the front of the printer (callout 3) to remove it.

Figure 1-3144 Remove the support bar

3. Before proceeding, take note of how the mezzanine belt clamps are installed:

Reinstallation tip: When reinstalled, the springs on these clamps must make solid contact with the sheet-
metal support bar to provide sufficient grounding for the assembly. Also, make sure that the black plastic
conductive tips are installed on the springs to increase grounding and reduce noise when the assembly is in
operation.

● Front mezzanine: The lower portion of the upper drive belt passes over the clamp (callout 1).

● Rear mezzanine: The upper portion of the lower drive belt passes under the clamp (callout 2).

ENWW Removal and replacement procedures 1991


Figure 1-3145 Check the belt clamp installation

4. Release a belt from the clamp, lift up on the belt end of a mezzanine (callout 1), and then slightly slide the
mezzanine toward the left side of the printer to release it (callout 2).

Figure 1-3146 Release the mezzanines

1 2

1992 Chapter 1 Removal and replacement ENWW


5. Remove the mezzanine.

NOTE: Repeat steps 4 and 5 to remove the remaining mezzanine.

Figure 1-3147 Remove the mezzanine

6. Disconnect two flat-flexible cables (FFCs) (callout 1), pass the FFCs through the ferrites (callout 2), and then
through the slot in the printer chassis (callout 3).

TIP: It might be easier to remove the ferrites and then slip them off of the FFCs. Depress the tabs behind
the FFCs to release the ferrites.

Figure 1-3148 Disconnect two FFCs

3
1
2

ENWW Removal and replacement procedures 1993


7. Remove two screws, and then remove the support motor assembly.

CAUTION: The two drive gears with the belts behind the motor assembly are not captive.

Figure 1-3149 Remove two screws and motor assembly

8. Remove the two drive gears.

Figure 1-3150 Remove the drive gears

1994 Chapter 1 Removal and replacement ENWW


9. Remove one screw (callout 1), and then remove the pulley cover (callout 2).

Reinstallation tip: Two different pulley covers are included with the kit. If this cover must be replaced,
make sure to use the pulley cover that matches the removed part.

Figure 1-3151 Remove one screw and the cover

10. Remove the belts, and then remove two pulleys.

Figure 1-3152 Remove two pulleys

11. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

ENWW Removal and replacement procedures 1995


Special installation instructions: Mezzanine repair kit

IMPORTANT: The repair kit contains two sets of tools used to install the mezzanines. Failure to use these
tools results in incorrectly positioned mezzanines that will not properly operate (and might be damaged
when the printer power is turned on).

a. Install the pulleys, belts, and drive gears.

Reinstallation tip: To make the belt installation easier, do the following:

1. Install a pulley, and then loop the belt over it.

2. Loop the belt over a drive gear, and then install the drive gear on the chassis (stretch the belt to
install the gear).

3. Install the pulley cover and screw.

Figure 1-3153 Install the pulleys, belts, and drive gears

1996 Chapter 1 Removal and replacement ENWW


b. Before proceeding, take note of the installed mezzanine positioning tools. These tools lock the
mezzanines in a specific position along the drive belts.

Figure 1-3154 Installed mezzanine positioning tools

c. Before proceeding, note that the right-side mezzanine tool has a front side (callout 1) and a rear side
(callout 2).

NOTE: When correctly installed, the front side (callout 1) of the tool faces the interior of the finisher
chassis (toward the mezzanine).

Figure 1-3155 Right-side mezzanine tool

1 2

d. Before proceeding, check the replacement mezzanines to see if the belt clamp is pre-installed. If the
clamp is installed, do the following:

▲ Remove one screw (callout 1), and then remove the belt clamp (callout 2).

ENWW Removal and replacement procedures 1997


Figure 1-3156 Check the replacement mezzanines

1
2

e. Position a mezzanine with the front most wheel (front mezzanine) or rear most wheel (rear
mezzanine) aligned with the posts on the rail (callout 1; front mezzanine), and then push the tool
down until it snaps over the mezzanine wheel and onto the post (callout 2).

NOTE: When properly installed, the tools are secure (callout 3) and firmly hold the mezzanines in
place.

Figure 1-3157 Install the right-side mezzanine tool

3
2

1998 Chapter 1 Removal and replacement ENWW


f. Install the left-side tools as shown below.

NOTE: Look inside the finisher chassis and make sure that the tool captures the mezzanine wheel
(callout 1).

Figure 1-3158 Install the left-side mezzanine tool

g. Before proceeding, take note of how the mezzanine belt clamps are installed:

● Front mezzanine: The lower portion of the upper drive belt passes over the clamp (callout 1).

● Rear mezzanine: The upper portion of the lower drive belt passes under the clamp (callout 2).

Figure 1-3159 Belt clamp installation

ENWW Removal and replacement procedures 1999


h. Position the clamp on the belt, and then rotate the belt to slide the clamp into the slot in the
mezzanine.

NOTE: The front mezzanine clamp and belt is shown below.

Figure 1-3160 Install the belt clamps

i. Install one screw.

NOTE: Repeat these steps for the remaining mezzanine.

Figure 1-3161 Install one screw

2000 Chapter 1 Removal and replacement ENWW


j. Before proceeding, take note of how the sheet-metal support bar looks when correctly installed.

NOTE: Both ends of the bar are flat against the chassis (callout 1), and the mezzanine ground
springs are in contact with the bar (callout 2).

Figure 1-3162 Mezzanine support bar

k. Install the rear end of the support bar into the rear slot in the chassis, and then lower it until it rests
on the rear mezzanine ground spring.

IMPORTANT: Do not remove the mezzanine positioning tools until the support bar is fully installed.

Figure 1-3163 Install the support bar rear (1 of 2)

ENWW Removal and replacement procedures 2001


l. Use a small flat-blade screw driver to push in on the rear spring (callout 1), and then gently push
down on the support bar to lower it past the rear spring (callout 2).

NOTE: Continue to lower the support bar until it contacts the front mezzanine ground spring.

Figure 1-3164 Install the support bar rear (2 of 2)

2
1

m. Use a small flat-blade screw driver to push in on the front spring (callout 1), and then gently push
down on the support bar to lower it past the front spring (callout 2).

Figure 1-3165 Install the support bar front

2
1

2002 Chapter 1 Removal and replacement ENWW


n. Install the front end of the support bar into the slot in the chassis, install two screws, and then
remove the mezzanine positioning tools.

CAUTION: Do not forget to remove the mezzanine positioning tools.

IMPORTANT: Make sure that the springs on the belt clamps make solid contact with the sheet-metal
support bar (to provide sufficient grounding for the assembly). Also, make sure that the black plastic
conductive tips are installed on the springs to increase grounding and reduce noise when the
assembly is in operation.

Figure 1-3166 Install two screws and remove tools

Step 10: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

ENWW Removal and replacement procedures 2003


NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

2004 Chapter 1 Removal and replacement ENWW


Removal and replacement: Floor standing finisher
● Removal and replacement: Floor standing finisher top output bin

● Removal and replacement: Floor standing finisher backpack plungers

● Removal and replacement: Floor standing finisher left-top cover

● Removal and replacement: Floor standing finisher top cover

● Removal and replacement: Floor standing finisher rear-right upper cover

● Removal and replacement: Floor standing finisher rear-right lower cover

● Removal and replacement: Floor standing finisher front door assembly

● Removal and replacement: Floor standing finisher front lower cover

● Removal and replacement: Floor standing finisher rear door

● Removal and replacement: Floor standing finisher rear-upper cover

● Removal and replacement: Floor standing finisher rear-lower cover

● Removal and replacement: Floor standing finisher top door

● Removal and replacement: Floor standing finisher backpack assembly

● Removal and replacement: Floor standing finisher backpack inner assemblies

● Removal and replacement: Floor standing finisher caster cover

● Removal and replacement: Floor standing finisher lower shield assembly

● Removal and replacement: Floor standing finisher upper shield assembly

● Removal and replacement: Floor standing finisher controller PCA

● Removal and replacement: Floor standing finisher stapler unit

● Removal and replacement: Floor standing finisher dummy feed guide

● Removal and replacement: Floor standing finisher top jam access cover

● Removal and replacement: Floor standing finisher top lower feed assembly

● Removal and replacement: Floor standing finisher ejector unit

● Removal and replacement: Floor standing finisher front tamper unit

● Removal and replacement: Floor standing finisher rear tamper unit

● Removal and replacement: Floor standing finisher feed entrance motor (M1)

● Removal and replacement: Floor standing finisher feed exit motor (M2)

● Removal and replacement: Floor standing finisher buffer motor, gear, and sensor (M3)

● Removal and replacement: Floor standing finisher front tamper motor (M6)

● Removal and replacement: Floor standing finisher rear tamper motor (M7)

ENWW Removal and replacement procedures 2005


● Removal and replacement: Floor standing finisher SCU motor (M10)

● Removal and replacement: Floor standing finisher main tray moving motor (M11)

2006 Chapter 1 Removal and replacement ENWW


Removal and replacement: Floor standing finisher top output bin
● Introduction

● Step 1: Remove the top output bin

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the top output bin on the finisher.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Make sure that you have the correct part ordered.

JC63-05002B

To order the part, go to www.hp.com/buy/parts.

● Bin, top output (finisher)

Required tools

● No special tools are needed to remove or install this assembly.

After performing service

○ There are no after performing service procedures for this assembly.

Post service test

Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the top output bin

▲ Raise the end of the top output bin (callout 1), and then lift it away from the finisher (callout 2) to remove it.

ENWW Removal and replacement procedures 2007


Figure 1-3167 Remove the top output bin

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

2008 Chapter 1 Removal and replacement ENWW


Removal and replacement: Floor standing finisher backpack plungers
● Introduction

● Step 1: Remove the backpack plungers

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the backpack plungers on the finisher.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC61-08258A

To order the part, go to www.hp.com/buy/parts.

● Plungers, backpack

Required tools

● No special tools are required to remove these assemblies.

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

ENWW Removal and replacement procedures 2009


Post service test

Make sure that the door properly closes and latches. Process a job through the finisher and verify that the
finisher works correctly.

Step 1: Remove the backpack plungers

1. At the rear of the finisher, disconnect one connector.

Figure 1-3168 Disconnect finisher connector

2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3169 Separate the finisher from the printer

1
2

2010 Chapter 1 Removal and replacement ENWW


3. Squeeze the plunger body from both sides, and then pull the plunger straight off of the chassis to remove
it. Repeat for the remaining plunger if needed.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3170 Remove the plungers

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 2011


Removal and replacement: Floor standing finisher left-top cover
● Introduction

● Step 1: Remove the left-top cover

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the left-top cover on the stapler stacker (SS)
finisher.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Disconnect the cable from the finisher to the printer.

○ Release the finisher from the printer using the release latch on the front-left side of the finisher. Separate
the finisher and printer.

JC63-05715A

To order the part, go to www.hp.com/buy/parts.

● Left-top cover (SS finisher)

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Attach the finisher to the printer.

○ Connect the cable from the finisher to the printer.

○ Connect the printer power cable.

○ Turn the printer power on.

Post service test

Process a job through the finisher and verify that the finisher works correctly.

2012 Chapter 1 Removal and replacement ENWW


Step 1: Remove the left-top cover

1. At the rear of the finisher, disconnect one connector.

Figure 1-3171 Disconnect finisher connector

2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3172 Separate the finisher from the printer

1
2

ENWW Removal and replacement procedures 2013


3. Remove two screws

Figure 1-3173 Remove two screws

4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3174 Remove the left-top cover

Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

2014 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 2015


Removal and replacement: Floor standing finisher top cover
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the top cover of the finisher.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC90-01743A

To order the part, go to www.hp.com/buy/parts.

● Cover, top

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

2016 Chapter 1 Removal and replacement ENWW


Post service test

Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3175 Disconnect finisher connector

2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3176 Separate the finisher from the printer

1
2

ENWW Removal and replacement procedures 2017


3. Remove two screws

Figure 1-3177 Remove two screws

4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3178 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

2018 Chapter 1 Removal and replacement ENWW


Figure 1-3179 Remove two screws

2. Open the front door, and then remove three screws.

Figure 1-3180 Remove three screws (front side)

ENWW Removal and replacement procedures 2019


3. Open the top cover door, and then remove three screws.

Figure 1-3181 Remove three screws (top side)

4. Open the rear door, and then remove three screws.

Figure 1-3182 Remove three screws (rear side)

2020 Chapter 1 Removal and replacement ENWW


5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3183 Disconnect one connector and release the retainer

6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3184 Remove the cover

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 2021


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

2022 Chapter 1 Removal and replacement ENWW


Removal and replacement: Floor standing finisher rear-right upper cover
● Introduction

● Step 1: Remove the left top cover (finisher)

● Step 2: Remove the rear-right upper cover (finisher)

● Step 3: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the rear-right upper on the finisher.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC63-05716A

To order the part, go to www.hp.com/buy/parts.

● Cover, front

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

ENWW Removal and replacement procedures 2023


Post service test

Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3185 Disconnect finisher connector

2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3186 Separate the finisher from the printer

1
2

2024 Chapter 1 Removal and replacement ENWW


3. Remove two screws

Figure 1-3187 Remove two screws

4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3188 Remove the left-top cover

Step 2: Remove the rear-right upper cover (finisher)

1. Open the rear door, and then remove two screws.

ENWW Removal and replacement procedures 2025


Figure 1-3189 Remove two screws

2. Release the power cord.

Figure 1-3190 Release the power cord

2026 Chapter 1 Removal and replacement ENWW


3. Lift the cover up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3191 Remove the rear-right upper cover

Step 3: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 2027


Removal and replacement: Floor standing finisher rear-right lower cover
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the rear-right upper cover (finisher)

● Step 3: Remove the rear-right lower cover (finisher)

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the rear-right lower on the finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC63-05717A

To order the part, go to www.hp.com/buy/parts.

● Cover, front

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

2028 Chapter 1 Removal and replacement ENWW


Post service test

Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3192 Disconnect finisher connector

2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3193 Separate the finisher from the printer

1
2

ENWW Removal and replacement procedures 2029


3. Remove two screws

Figure 1-3194 Remove two screws

4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3195 Remove the left-top cover

Step 2: Remove the rear-right upper cover (finisher)

1. Open the rear door, and then remove two screws.

2030 Chapter 1 Removal and replacement ENWW


Figure 1-3196 Remove two screws

2. Release the power cord.

Figure 1-3197 Release the power cord

ENWW Removal and replacement procedures 2031


3. Lift the cover up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3198 Remove the rear-right upper cover

Step 3: Remove the rear-right lower cover (finisher)

1. Remove two screws.

Figure 1-3199 Remove two screws

2032 Chapter 1 Removal and replacement ENWW


2. Slightly rotate the top of the cover away from the finisher, and then slide it down to remove it.

TIP: Reverse the removal steps to install the assembly.

Figure 1-3200 Remove the cover

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 2033


Removal and replacement: Floor standing finisher front door assembly
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the front door assembly (finisher)

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the front door assembly on the finisher.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC95-02142A

To order the part, go to www.hp.com/buy/parts.

● Door, front assembly

NOTE: Includes door assembly and front lower cover

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

2034 Chapter 1 Removal and replacement ENWW


○ Connect the printer power cable.

○ Turn the printer power on.

Post service test


Make sure that the door properly closes and latches. Process a job through the finisher and verify that the
finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3201 Disconnect finisher connector

2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3202 Separate the finisher from the printer

1
2

ENWW Removal and replacement procedures 2035


3. Remove two screws

Figure 1-3203 Remove two screws

4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3204 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

2036 Chapter 1 Removal and replacement ENWW


Figure 1-3205 Remove two screws

2. Open the front door, and then remove three screws.

Figure 1-3206 Remove three screws (front side)

ENWW Removal and replacement procedures 2037


3. Open the top cover door, and then remove three screws.

Figure 1-3207 Remove three screws (top side)

4. Open the rear door, and then remove three screws.

Figure 1-3208 Remove three screws (rear side)

2038 Chapter 1 Removal and replacement ENWW


5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3209 Disconnect one connector and release the retainer

6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3210 Remove the cover

Step 3: Remove the front door assembly (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

ENWW Removal and replacement procedures 2039


Figure 1-3211 Remove two screws (left side)

2. Open the front door, and then remove two screws.

Figure 1-3212 Remove two screws (front side)

2040 Chapter 1 Removal and replacement ENWW


3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3213 Remove the front door assembly

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 2041


Removal and replacement: Floor standing finisher front lower cover
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the front door assembly (finisher)

● Step 4: Remove the front lower cover (finisher)

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the front lower cover on the finisher.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC95-02142A
To order the part, go to www.hp.com/buy/parts.

● Cover, front lower

NOTE: Includes door assembly and front lower cover

Required tools

● #2 JIS screwdriver with a magnetic tip

● Small, flat-blade screwdriver

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

2042 Chapter 1 Removal and replacement ENWW


○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

Post service test

Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3214 Disconnect finisher connector

2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3215 Separate the finisher from the printer

1
2

ENWW Removal and replacement procedures 2043


3. Remove two screws

Figure 1-3216 Remove two screws

4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3217 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

2044 Chapter 1 Removal and replacement ENWW


Figure 1-3218 Remove two screws

2. Open the front door, and then remove three screws.

Figure 1-3219 Remove three screws (front side)

ENWW Removal and replacement procedures 2045


3. Open the top cover door, and then remove three screws.

Figure 1-3220 Remove three screws (top side)

4. Open the rear door, and then remove three screws.

Figure 1-3221 Remove three screws (rear side)

2046 Chapter 1 Removal and replacement ENWW


5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3222 Disconnect one connector and release the retainer

6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3223 Remove the cover

Step 3: Remove the front door assembly (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

ENWW Removal and replacement procedures 2047


Figure 1-3224 Remove two screws (left side)

2. Open the front door, and then remove two screws.

Figure 1-3225 Remove two screws (front side)

2048 Chapter 1 Removal and replacement ENWW


3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3226 Remove the front door assembly

Step 4: Remove the front lower cover (finisher)

1. At the front of the finisher, remove one screw.

Figure 1-3227 Remove one screw (front side)

ENWW Removal and replacement procedures 2049


2. At the left side of the finisher, remove two screws.

Figure 1-3228 Remove two screws (left side)

3. At the right side of the finisher, remove three screw caps and the screws behind them.

Figure 1-3229 Remove three caps and screws (right side)

2050 Chapter 1 Removal and replacement ENWW


4. Remove the front lower cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3230 Remove the lower front cover

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 2051


Removal and replacement: Floor standing finisher rear door
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the rear door (finisher)

● Step 4: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the rear door assembly on the finisher.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC90-01779A

To order the part, go to www.hp.com/buy/parts.

● Door, rear assembly

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

2052 Chapter 1 Removal and replacement ENWW


Post service test

Make sure that the door properly closes and latches. Process a job through the finisher and verify that the
finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3231 Disconnect finisher connector

2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3232 Separate the finisher from the printer

1
2

ENWW Removal and replacement procedures 2053


3. Remove two screws

Figure 1-3233 Remove two screws

4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3234 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

2054 Chapter 1 Removal and replacement ENWW


Figure 1-3235 Remove two screws

2. Open the front door, and then remove three screws.

Figure 1-3236 Remove three screws (front side)

ENWW Removal and replacement procedures 2055


3. Open the top cover door, and then remove three screws.

Figure 1-3237 Remove three screws (top side)

4. Open the rear door, and then remove three screws.

Figure 1-3238 Remove three screws (rear side)

2056 Chapter 1 Removal and replacement ENWW


5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3239 Disconnect one connector and release the retainer

6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3240 Remove the cover

Step 3: Remove the rear door (finisher)

1. Lift the top hinge pin up to release it from the retainer.

ENWW Removal and replacement procedures 2057


Figure 1-3241 Lift the top hinge pin

2. Pull the top hinge pin up to remove it.

Figure 1-3242 Remove the top hinge pin

2058 Chapter 1 Removal and replacement ENWW


3. Use a small, flat-blade screwdriver to release the lower hinge pin from the retainer, and then rotate it away
from the finisher.

Figure 1-3243 Release the lower hinge pin

4. Support the door with one hand, and then pull the lower hinge pin straight up to remove it.

Figure 1-3244 Remove the lower hinge pin

ENWW Removal and replacement procedures 2059


5. Support the door with one hand, and then remove one screw (callout 1) to release the strap. Remove the
front door

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3245 Remove one screw and the front door

Step 4: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

2060 Chapter 1 Removal and replacement ENWW


Removal and replacement: Floor standing finisher rear-upper cover
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the rear door (finisher)

● Step 4: Remove the rear-upper cover (finisher)

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the rear-upper cover on the finisher.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC63-04986B
To order the part, go to www.hp.com/buy/parts.

● Rear-upper cover

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

ENWW Removal and replacement procedures 2061


○ Connect the printer power cable.

○ Turn the printer power on.

Post service test


Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3246 Disconnect finisher connector

2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3247 Separate the finisher from the printer

1
2

2062 Chapter 1 Removal and replacement ENWW


3. Remove two screws

Figure 1-3248 Remove two screws

4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3249 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

ENWW Removal and replacement procedures 2063


Figure 1-3250 Remove two screws

2. Open the front door, and then remove three screws.

Figure 1-3251 Remove three screws (front side)

2064 Chapter 1 Removal and replacement ENWW


3. Open the top cover door, and then remove three screws.

Figure 1-3252 Remove three screws (top side)

4. Open the rear door, and then remove three screws.

Figure 1-3253 Remove three screws (rear side)

ENWW Removal and replacement procedures 2065


5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3254 Disconnect one connector and release the retainer

6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3255 Remove the cover

Step 3: Remove the rear door (finisher)

1. Lift the top hinge pin up to release it from the retainer.

2066 Chapter 1 Removal and replacement ENWW


Figure 1-3256 Lift the top hinge pin

2. Pull the top hinge pin up to remove it.

Figure 1-3257 Remove the top hinge pin

ENWW Removal and replacement procedures 2067


3. Use a small, flat-blade screwdriver to release the lower hinge pin from the retainer, and then rotate it away
from the finisher.

Figure 1-3258 Release the lower hinge pin

4. Support the door with one hand, and then pull the lower hinge pin straight up to remove it.

Figure 1-3259 Remove the lower hinge pin

2068 Chapter 1 Removal and replacement ENWW


5. Support the door with one hand, and then remove one screw (callout 1) to release the strap. Remove the
front door

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3260 Remove one screw and the front door

Step 4: Remove the rear-upper cover (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Release one tab (callout 1), and then pull the jam-access knob away from the finisher to remove it.

Figure 1-3261 Remove the jam-access knob

2. If the punch unit is installed, remove the punch waste bin (callout 1).

ENWW Removal and replacement procedures 2069


3. Remove one screw (callout 1) on top of the front cover.

Figure 1-3262 Remove one screw

4. Remove five machine screws (callout 1), and then remove the front cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3263 Remove five screws and the front cover

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

2070 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 2071


Removal and replacement: Floor standing finisher rear-lower cover
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the rear door (finisher)

● Step 4: Remove the rear-lower cover (finisher)

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the rear-lower cover on the finisher.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC63-04987B
To order the part, go to www.hp.com/buy/parts.

● Rear-lower cover

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

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○ Connect the printer power cable.

○ Turn the printer power on.

Post service test


Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3264 Disconnect finisher connector

2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3265 Separate the finisher from the printer

1
2

ENWW Removal and replacement procedures 2073


3. Remove two screws

Figure 1-3266 Remove two screws

4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3267 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

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Figure 1-3268 Remove two screws

2. Open the front door, and then remove three screws.

Figure 1-3269 Remove three screws (front side)

ENWW Removal and replacement procedures 2075


3. Open the top cover door, and then remove three screws.

Figure 1-3270 Remove three screws (top side)

4. Open the rear door, and then remove three screws.

Figure 1-3271 Remove three screws (rear side)

2076 Chapter 1 Removal and replacement ENWW


5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3272 Disconnect one connector and release the retainer

6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3273 Remove the cover

Step 3: Remove the rear door (finisher)

1. Lift the top hinge pin up to release it from the retainer.

ENWW Removal and replacement procedures 2077


Figure 1-3274 Lift the top hinge pin

2. Pull the top hinge pin up to remove it.

Figure 1-3275 Remove the top hinge pin

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3. Use a small, flat-blade screwdriver to release the lower hinge pin from the retainer, and then rotate it away
from the finisher.

Figure 1-3276 Release the lower hinge pin

4. Support the door with one hand, and then pull the lower hinge pin straight up to remove it.

Figure 1-3277 Remove the lower hinge pin

ENWW Removal and replacement procedures 2079


5. Support the door with one hand, and then remove one screw (callout 1) to release the strap. Remove the
front door

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3278 Remove one screw and the front door

Step 4: Remove the rear-lower cover (finisher)

1. Remove three screws.

Figure 1-3279 Remove three screws

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2. Rotate the bottom of the cover away from the finisher, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3280 Remove the rear-lower cover

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 2081


Removal and replacement: Floor standing finisher top door
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the rear door (finisher)

● Step 4: Remove the rear-upper cover (finisher)

● Step 5: Remove the top door (finisher)

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the top door on the finisher.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC90-01779A

To order the part, go to www.hp.com/buy/parts.

● Top door

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

2082 Chapter 1 Removal and replacement ENWW


○ Connect the printer power cable.

○ Turn the printer power on.

Post service test


Make sure that the door properly closes and latches. Process a job through the finisher and verify that the
finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3281 Disconnect finisher connector

2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3282 Separate the finisher from the printer

1
2

ENWW Removal and replacement procedures 2083


3. Remove two screws

Figure 1-3283 Remove two screws

4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3284 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

2084 Chapter 1 Removal and replacement ENWW


Figure 1-3285 Remove two screws

2. Open the front door, and then remove three screws.

Figure 1-3286 Remove three screws (front side)

ENWW Removal and replacement procedures 2085


3. Open the top cover door, and then remove three screws.

Figure 1-3287 Remove three screws (top side)

4. Open the rear door, and then remove three screws.

Figure 1-3288 Remove three screws (rear side)

2086 Chapter 1 Removal and replacement ENWW


5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3289 Disconnect one connector and release the retainer

6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3290 Remove the cover

Step 3: Remove the rear door (finisher)

1. Lift the top hinge pin up to release it from the retainer.

ENWW Removal and replacement procedures 2087


Figure 1-3291 Lift the top hinge pin

2. Pull the top hinge pin up to remove it.

Figure 1-3292 Remove the top hinge pin

2088 Chapter 1 Removal and replacement ENWW


3. Use a small, flat-blade screwdriver to release the lower hinge pin from the retainer, and then rotate it away
from the finisher.

Figure 1-3293 Release the lower hinge pin

4. Support the door with one hand, and then pull the lower hinge pin straight up to remove it.

Figure 1-3294 Remove the lower hinge pin

ENWW Removal and replacement procedures 2089


5. Support the door with one hand, and then remove one screw (callout 1) to release the strap. Remove the
front door

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3295 Remove one screw and the front door

Step 4: Remove the rear-upper cover (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Release one tab (callout 1), and then pull the jam-access knob away from the finisher to remove it.

Figure 1-3296 Remove the jam-access knob

2. If the punch unit is installed, remove the punch waste bin (callout 1).

2090 Chapter 1 Removal and replacement ENWW


3. Remove one screw (callout 1) on top of the front cover.

Figure 1-3297 Remove one screw

4. Remove five machine screws (callout 1), and then remove the front cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3298 Remove five screws and the front cover

Step 5: Remove the top door (finisher)

▲ Remove one screw and the black retainer, and then remove the door.

Reinstallation tip: Reverse the removal steps to install the assembly.

ENWW Removal and replacement procedures 2091


Figure 1-3299 Remove the top door

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

2092 Chapter 1 Removal and replacement ENWW


Removal and replacement: Floor standing finisher backpack assembly
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the rear-right upper cover (finisher)

● Step 3: Remove the top cover (finisher)

● Step 4: Remove the front door assembly (finisher)

● Step 5: Remove the front lower cover (finisher)

● Step 6: Remove the rear door (finisher)

● Step 7: Remove the rear-upper cover (finisher)

● Step 8: Remove the backpack assembly (finisher)

● Step 9: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the backpack assembly on the finisher.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC90-01796A

To order the part, go to www.hp.com/buy/parts.

● Backpack assembly

Required tools

● #2 JIS screwdriver with a magnetic tip

ENWW Removal and replacement procedures 2093


After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

Post service test

Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3300 Disconnect finisher connector

2094 Chapter 1 Removal and replacement ENWW


2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3301 Separate the finisher from the printer

1
2

3. Remove two screws

Figure 1-3302 Remove two screws

ENWW Removal and replacement procedures 2095


4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3303 Remove the left-top cover

Step 2: Remove the rear-right upper cover (finisher)

1. Open the rear door, and then remove two screws.

Figure 1-3304 Remove two screws

2096 Chapter 1 Removal and replacement ENWW


2. Release the power cord.

Figure 1-3305 Release the power cord

3. Lift the cover up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3306 Remove the rear-right upper cover

Step 3: Remove the top cover (finisher)

1. Remove two screws.

ENWW Removal and replacement procedures 2097


Figure 1-3307 Remove two screws

2. Open the front door, and then remove three screws.

Figure 1-3308 Remove three screws (front side)

2098 Chapter 1 Removal and replacement ENWW


3. Open the top cover door, and then remove three screws.

Figure 1-3309 Remove three screws (top side)

4. Open the rear door, and then remove three screws.

Figure 1-3310 Remove three screws (rear side)

ENWW Removal and replacement procedures 2099


5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3311 Disconnect one connector and release the retainer

6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3312 Remove the cover

Step 4: Remove the front door assembly (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

2100 Chapter 1 Removal and replacement ENWW


Figure 1-3313 Remove two screws (left side)

2. Open the front door, and then remove two screws.

Figure 1-3314 Remove two screws (front side)

ENWW Removal and replacement procedures 2101


3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3315 Remove the front door assembly

Step 5: Remove the front lower cover (finisher)

1. At the front of the finisher, remove one screw.

Figure 1-3316 Remove one screw (front side)

2102 Chapter 1 Removal and replacement ENWW


2. At the left side of the finisher, remove two screws.

Figure 1-3317 Remove two screws (left side)

3. At the right side of the finisher, remove three screw caps and the screws behind them.

Figure 1-3318 Remove three caps and screws (right side)

ENWW Removal and replacement procedures 2103


4. Remove the front lower cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3319 Remove the lower front cover

Step 6: Remove the rear door (finisher)

1. Lift the top hinge pin up to release it from the retainer.

Figure 1-3320 Lift the top hinge pin

2104 Chapter 1 Removal and replacement ENWW


2. Pull the top hinge pin up to remove it.

Figure 1-3321 Remove the top hinge pin

3. Use a small, flat-blade screwdriver to release the lower hinge pin from the retainer, and then rotate it away
from the finisher.

Figure 1-3322 Release the lower hinge pin

ENWW Removal and replacement procedures 2105


4. Support the door with one hand, and then pull the lower hinge pin straight up to remove it.

Figure 1-3323 Remove the lower hinge pin

5. Support the door with one hand, and then remove one screw (callout 1) to release the strap. Remove the
front door

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3324 Remove one screw and the front door

Step 7: Remove the rear-upper cover (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Release one tab (callout 1), and then pull the jam-access knob away from the finisher to remove it.

2106 Chapter 1 Removal and replacement ENWW


Figure 1-3325 Remove the jam-access knob

2. If the punch unit is installed, remove the punch waste bin (callout 1).

3. Remove one screw (callout 1) on top of the front cover.

Figure 1-3326 Remove one screw

ENWW Removal and replacement procedures 2107


4. Remove five machine screws (callout 1), and then remove the front cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3327 Remove five screws and the front cover

Step 8: Remove the backpack assembly (finisher)

1. Disconnect two connectors (callout 1), release three retainers (callout 2), and then remove one ground
screw (callout 3).

Figure 1-3328 Disconnect connectors and remove ground screw

1
2

2108 Chapter 1 Removal and replacement ENWW


2. Pass the cable through the hole in the finisher chassis.

Figure 1-3329 Release the cable

3. Remove two screws.

Figure 1-3330 Remove two screws

ENWW Removal and replacement procedures 2109


4. At the back of the finisher, remove two screws.

Figure 1-3331 Remove two screws

5. Lift the assembly up to release it.

Figure 1-3332 Release the backpack assembly

2110 Chapter 1 Removal and replacement ENWW


6. Remove the assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3333 Remove the backpack assembly

Step 9: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 2111


Removal and replacement: Floor standing finisher backpack inner assemblies
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the rear-right upper cover (finisher)

● Step 3: Remove the rear-right lower cover (finisher)

● Step 4: Remove the top cover (finisher)

● Step 5: Remove the front door assembly (finisher)

● Step 6: Remove the front lower cover (finisher)

● Step 7: Remove the rear door (finisher)

● Step 8: Remove the rear-upper cover (finisher)

● Step 9: Remove the backpack assembly (finisher)

● Step 10: Remove the backpack inner assemblies (finisher)

● Step 11: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the backpack inner assemblies on the finisher.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC39-02610A

To order the part, go to www.hp.com/buy/parts.

● Cable power and communication, backpack

2112 Chapter 1 Removal and replacement ENWW


0604-001393

● Sensors, backpack

JC39-02612A

● Gable sensor, backpack

JC61-00426A

● Bushings, backpack

JC66-05209A

● Shaft, backpack

JC61-08295A

● Springs, backpack

Required tools

● #2 JIS screwdriver with a magnetic tip

● Small flat-blade screwdriver

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

Post service test

Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

ENWW Removal and replacement procedures 2113


Figure 1-3334 Disconnect finisher connector

2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3335 Separate the finisher from the printer

1
2

2114 Chapter 1 Removal and replacement ENWW


3. Remove two screws

Figure 1-3336 Remove two screws

4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3337 Remove the left-top cover

Step 2: Remove the rear-right upper cover (finisher)

1. Open the rear door, and then remove two screws.

ENWW Removal and replacement procedures 2115


Figure 1-3338 Remove two screws

2. Release the power cord.

Figure 1-3339 Release the power cord

2116 Chapter 1 Removal and replacement ENWW


3. Lift the cover up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3340 Remove the rear-right upper cover

Step 3: Remove the rear-right lower cover (finisher)

1. Remove two screws.

Figure 1-3341 Remove two screws

ENWW Removal and replacement procedures 2117


2. Slightly rotate the top of the cover away from the finisher, and then slide it down to remove it.

TIP: Reverse the removal steps to install the assembly.

Figure 1-3342 Remove the cover

Step 4: Remove the top cover (finisher)

1. Remove two screws.

Figure 1-3343 Remove two screws

2118 Chapter 1 Removal and replacement ENWW


2. Open the front door, and then remove three screws.

Figure 1-3344 Remove three screws (front side)

3. Open the top cover door, and then remove three screws.

Figure 1-3345 Remove three screws (top side)

ENWW Removal and replacement procedures 2119


4. Open the rear door, and then remove three screws.

Figure 1-3346 Remove three screws (rear side)

5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3347 Disconnect one connector and release the retainer

2120 Chapter 1 Removal and replacement ENWW


6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3348 Remove the cover

Step 5: Remove the front door assembly (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

Figure 1-3349 Remove two screws (left side)

ENWW Removal and replacement procedures 2121


2. Open the front door, and then remove two screws.

Figure 1-3350 Remove two screws (front side)

3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3351 Remove the front door assembly

Step 6: Remove the front lower cover (finisher)

1. At the front of the finisher, remove one screw.

2122 Chapter 1 Removal and replacement ENWW


Figure 1-3352 Remove one screw (front side)

2. At the left side of the finisher, remove two screws.

Figure 1-3353 Remove two screws (left side)

ENWW Removal and replacement procedures 2123


3. At the right side of the finisher, remove three screw caps and the screws behind them.

Figure 1-3354 Remove three caps and screws (right side)

4. Remove the front lower cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3355 Remove the lower front cover

Step 7: Remove the rear door (finisher)

1. Lift the top hinge pin up to release it from the retainer.

2124 Chapter 1 Removal and replacement ENWW


Figure 1-3356 Lift the top hinge pin

2. Pull the top hinge pin up to remove it.

Figure 1-3357 Remove the top hinge pin

ENWW Removal and replacement procedures 2125


3. Use a small, flat-blade screwdriver to release the lower hinge pin from the retainer, and then rotate it away
from the finisher.

Figure 1-3358 Release the lower hinge pin

4. Support the door with one hand, and then pull the lower hinge pin straight up to remove it.

Figure 1-3359 Remove the lower hinge pin

2126 Chapter 1 Removal and replacement ENWW


5. Support the door with one hand, and then remove one screw (callout 1) to release the strap. Remove the
front door

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3360 Remove one screw and the front door

Step 8: Remove the rear-upper cover (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Release one tab (callout 1), and then pull the jam-access knob away from the finisher to remove it.

Figure 1-3361 Remove the jam-access knob

2. If the punch unit is installed, remove the punch waste bin (callout 1).

ENWW Removal and replacement procedures 2127


3. Remove one screw (callout 1) on top of the front cover.

Figure 1-3362 Remove one screw

4. Remove five machine screws (callout 1), and then remove the front cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3363 Remove five screws and the front cover

Step 9: Remove the backpack assembly (finisher)

1. Disconnect two connectors (callout 1), release three retainers (callout 2), and then remove one ground
screw (callout 3).

2128 Chapter 1 Removal and replacement ENWW


Figure 1-3364 Disconnect connectors and remove ground screw

1
2

2. Pass the cable through the hole in the finisher chassis.

Figure 1-3365 Release the cable

ENWW Removal and replacement procedures 2129


3. Remove two screws.

Figure 1-3366 Remove two screws

4. At the back of the finisher, remove two screws.

Figure 1-3367 Remove two screws

2130 Chapter 1 Removal and replacement ENWW


5. Lift the assembly up to release it.

Figure 1-3368 Release the backpack assembly

6. Remove the assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3369 Remove the backpack assembly

Step 10: Remove the backpack inner assemblies (finisher)

1. Before proceeding, take note of the correct installation of the springs, brackets and shaft.

ENWW Removal and replacement procedures 2131


Figure 1-3370 Note the installation of the springs brackets and shaft

2. Remove four screws.

Figure 1-3371 Remove four screws

2132 Chapter 1 Removal and replacement ENWW


3. Slide the bushings as shown below to release them, and then remove the shaft, springs, and bushings.

CAUTION: The springs and bushings are not captive. Do not lose them when they are removed.

Reinstallation tip: To correctly reinstall the springs and bushings, see step 1.

Figure 1-3372 Remove the shaft springs and bushings

4. Remove six screws, and then separate the backpack sheet-metal plates.

Figure 1-3373 Remove six screws and separate the plates

5. Do one of the following:

Reinstallation tip: Reverse the removal steps to install the assembly.

a. Remove the power cord. Pass the cable through the hole in the plate (callout 1), release two retainers
(callout 2), and then push out the black plastic retainer (callout 3).

ENWW Removal and replacement procedures 2133


TIP: It might be easier to release the retainer (callout 3) by using a small flat-blade screwdriver.

Figure 1-3374 Remove the power cord

b. Remove the sensor.

1. Use a small flat-blade screw driver to carefully remove the sensor protective shield.

Figure 1-3375 Remove the sensor shield

2134 Chapter 1 Removal and replacement ENWW


2. Disconnect one connector, and then remove the senor (repeat for the other sensor if needed).

Figure 1-3376 Remove the sensors

Step 11: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 2135


Removal and replacement: Floor standing finisher caster cover
● Introduction

● Step 1: Remove the caster cover

● Step 2: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the caster cover on the finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC63-05787A

To order the part, go to www.hp.com/buy/parts.

● Caster cover

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

Post service test

Process a job through the finisher and verify that the finisher works correctly.

2136 Chapter 1 Removal and replacement ENWW


Step 1: Remove the caster cover

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Remove two screw caps and two self-tapping screws (callout 1). Remove two screw caps and two machine
screws (callout 2).

Figure 1-3377 Remove four screws

2. Rotate the left edge of the cover away from the finisher (callout 1), and then slide the cover to the left
(callout 2) to remove it.

Reinstallation tip: Make sure that two tabs (callout 3) are positioned under the rear lower cover when
reinstalling the caster cover.

Reverse the removal steps to install the assembly.

Figure 1-3378 Remove the caster cover

3
1 2

ENWW Removal and replacement procedures 2137


Step 2: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

2138 Chapter 1 Removal and replacement ENWW


Removal and replacement: Floor standing finisher lower shield assembly
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the front door assembly (finisher)

● Step 4: Remove the front lower cover (finisher)

● Step 5: Remove the rear door (finisher)

● Step 6: Remove the rear-lower cover (finisher)

● Step 7: Remove the caster cover

● Step 8: Remove the lower shield assembly (finisher)

● Step 9: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the lower shield assembly on the finisher.

Click here to visit the HP video library.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC90-01771B

To order the part, go to www.hp.com/buy/parts.

● Lower shield assembly (finisher)

Required tools

● #2 JIS screwdriver with a magnetic tip

● Small, flat-blade screwdriver

ENWW Removal and replacement procedures 2139


After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

Post service test

Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3379 Disconnect finisher connector

2140 Chapter 1 Removal and replacement ENWW


2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3380 Separate the finisher from the printer

1
2

3. Remove two screws

Figure 1-3381 Remove two screws

ENWW Removal and replacement procedures 2141


4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3382 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

Figure 1-3383 Remove two screws

2142 Chapter 1 Removal and replacement ENWW


2. Open the front door, and then remove three screws.

Figure 1-3384 Remove three screws (front side)

3. Open the top cover door, and then remove three screws.

Figure 1-3385 Remove three screws (top side)

ENWW Removal and replacement procedures 2143


4. Open the rear door, and then remove three screws.

Figure 1-3386 Remove three screws (rear side)

5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3387 Disconnect one connector and release the retainer

2144 Chapter 1 Removal and replacement ENWW


6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3388 Remove the cover

Step 3: Remove the front door assembly (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

Figure 1-3389 Remove two screws (left side)

ENWW Removal and replacement procedures 2145


2. Open the front door, and then remove two screws.

Figure 1-3390 Remove two screws (front side)

3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3391 Remove the front door assembly

Step 4: Remove the front lower cover (finisher)

1. At the front of the finisher, remove one screw.

2146 Chapter 1 Removal and replacement ENWW


Figure 1-3392 Remove one screw (front side)

2. At the left side of the finisher, remove two screws.

Figure 1-3393 Remove two screws (left side)

ENWW Removal and replacement procedures 2147


3. At the right side of the finisher, remove three screw caps and the screws behind them.

Figure 1-3394 Remove three caps and screws (right side)

4. Remove the front lower cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3395 Remove the lower front cover

Step 5: Remove the rear door (finisher)

1. Lift the top hinge pin up to release it from the retainer.

2148 Chapter 1 Removal and replacement ENWW


Figure 1-3396 Lift the top hinge pin

2. Pull the top hinge pin up to remove it.

Figure 1-3397 Remove the top hinge pin

ENWW Removal and replacement procedures 2149


3. Use a small, flat-blade screwdriver to release the lower hinge pin from the retainer, and then rotate it away
from the finisher.

Figure 1-3398 Release the lower hinge pin

4. Support the door with one hand, and then pull the lower hinge pin straight up to remove it.

Figure 1-3399 Remove the lower hinge pin

2150 Chapter 1 Removal and replacement ENWW


5. Support the door with one hand, and then remove one screw (callout 1) to release the strap. Remove the
front door

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3400 Remove one screw and the front door

Step 6: Remove the rear-lower cover (finisher)

1. Remove three screws.

Figure 1-3401 Remove three screws

ENWW Removal and replacement procedures 2151


2. Rotate the bottom of the cover away from the finisher, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3402 Remove the rear-lower cover

Step 7: Remove the caster cover

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

▲ Remove two screw caps and two self-tapping screws (callout 1). Remove two screw caps and two machine
screws (callout 2). Remove the caster cover.

Figure 1-3403 Remove four screws and the caster cover

2152 Chapter 1 Removal and replacement ENWW


Step 8: Remove the lower shield assembly (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Remove four screws (callout 1).

NOTE: Raise the lower output tray as needed to access the screws.

Figure 1-3404 Remove four screws

2. Slide the shield down (callout 1) to release it from four tabs (callout 2), and then rotate it away from the
finisher (callout 3).

CAUTION: The shield is still attached to the finisher. Do not attempt to completely remove the shield.

Reinstallation tip: Position the shield under the four tabs (callout 2) when reinstalling it.

Figure 1-3405 Release the lower shield

2 1

ENWW Removal and replacement procedures 2153


3. Disconnect one connector (callout 1), and then remove the shield.

NOTE: The figure below shows two connectors. However, this finisher only has one connector.

Make sure to transfer the sensor to a replacement shield.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3406 Disconnect one connector

Step 9: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

2154 Chapter 1 Removal and replacement ENWW


Removal and replacement: Floor standing finisher upper shield assembly
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the front door assembly (finisher)

● Step 4: Remove the front lower cover (finisher)

● Step 5: Remove the rear door (finisher)

● Step 6: Remove the rear-upper cover (finisher)

● Step 7: Remove the rear-lower cover (finisher)

● Step 8: Remove the caster cover

● Step 9: Remove the lower shield assembly (finisher)

● Step 10: Remove the upper shield assembly (finisher)

● Step 11: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the upper shield assembly on the finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC90-01784A

To order the part, go to www.hp.com/buy/parts.

● Finisher sub - shield

ENWW Removal and replacement procedures 2155


Required tools

● #2 JIS screwdriver with a magnetic tip

● Small, flat-blade screwdriver

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

Post service test

Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3407 Disconnect finisher connector

2156 Chapter 1 Removal and replacement ENWW


2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3408 Separate the finisher from the printer

1
2

3. Remove two screws

Figure 1-3409 Remove two screws

ENWW Removal and replacement procedures 2157


4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3410 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

Figure 1-3411 Remove two screws

2158 Chapter 1 Removal and replacement ENWW


2. Open the front door, and then remove three screws.

Figure 1-3412 Remove three screws (front side)

3. Open the top cover door, and then remove three screws.

Figure 1-3413 Remove three screws (top side)

ENWW Removal and replacement procedures 2159


4. Open the rear door, and then remove three screws.

Figure 1-3414 Remove three screws (rear side)

5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3415 Disconnect one connector and release the retainer

2160 Chapter 1 Removal and replacement ENWW


6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3416 Remove the cover

Step 3: Remove the front door assembly (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

Figure 1-3417 Remove two screws (left side)

ENWW Removal and replacement procedures 2161


2. Open the front door, and then remove two screws.

Figure 1-3418 Remove two screws (front side)

3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3419 Remove the front door assembly

Step 4: Remove the front lower cover (finisher)

1. At the front of the finisher, remove one screw.

2162 Chapter 1 Removal and replacement ENWW


Figure 1-3420 Remove one screw (front side)

2. At the left side of the finisher, remove two screws.

Figure 1-3421 Remove two screws (left side)

ENWW Removal and replacement procedures 2163


3. At the right side of the finisher, remove three screw caps and the screws behind them.

Figure 1-3422 Remove three caps and screws (right side)

4. Remove the front lower cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3423 Remove the lower front cover

Step 5: Remove the rear door (finisher)

1. Lift the top hinge pin up to release it from the retainer.

2164 Chapter 1 Removal and replacement ENWW


Figure 1-3424 Lift the top hinge pin

2. Pull the top hinge pin up to remove it.

Figure 1-3425 Remove the top hinge pin

ENWW Removal and replacement procedures 2165


3. Use a small, flat-blade screwdriver to release the lower hinge pin from the retainer, and then rotate it away
from the finisher.

Figure 1-3426 Release the lower hinge pin

4. Support the door with one hand, and then pull the lower hinge pin straight up to remove it.

Figure 1-3427 Remove the lower hinge pin

2166 Chapter 1 Removal and replacement ENWW


5. Support the door with one hand, and then remove one screw (callout 1) to release the strap. Remove the
front door

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3428 Remove one screw and the front door

Step 6: Remove the rear-upper cover (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Release one tab (callout 1), and then pull the jam-access knob away from the finisher to remove it.

Figure 1-3429 Remove the jam-access knob

2. If the punch unit is installed, remove the punch waste bin (callout 1).

ENWW Removal and replacement procedures 2167


3. Remove one screw (callout 1) on top of the front cover.

Figure 1-3430 Remove one screw

4. Remove five machine screws (callout 1), and then remove the front cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3431 Remove five screws and the front cover

Step 7: Remove the rear-lower cover (finisher)

1. Remove three screws.

2168 Chapter 1 Removal and replacement ENWW


Figure 1-3432 Remove three screws

2. Rotate the bottom of the cover away from the finisher, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3433 Remove the rear-lower cover

Step 8: Remove the caster cover

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

▲ Remove two screw caps and two self-tapping screws (callout 1). Remove two screw caps and two machine
screws (callout 2). Remove the caster cover.

ENWW Removal and replacement procedures 2169


Figure 1-3434 Remove four screws and the caster cover

Step 9: Remove the lower shield assembly (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Remove four screws (callout 1).

NOTE: Raise the lower output tray as needed to access the screws.

Figure 1-3435 Remove four screws

2170 Chapter 1 Removal and replacement ENWW


2. Slide the shield down (callout 1) to release it from four tabs (callout 2), and then rotate it away from the
finisher (callout 3).

CAUTION: The shield is still attached to the finisher. Do not attempt to completely remove the shield.

Reinstallation tip: Position the shield under the four tabs (callout 2) when reinstalling it.

Figure 1-3436 Release the lower shield

2 1

3. Disconnect one connector (callout 1), and then remove the shield.

NOTE: The figure below shows two connectors. However, this finisher only has one connector.

Make sure to transfer the sensor to a replacement shield.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3437 Disconnect one connector

ENWW Removal and replacement procedures 2171


Step 10: Remove the upper shield assembly (finisher)

1. Bring the lower output tray down by positioning the shaft of a screwdriver on the clutch (callout 1) and
gently pressing to the right to release the clutch. Hold the clutch in the released position and lower the tray
(callout 2) to the lowest position.

Figure 1-3438 Lower the output tray

2. Remove six machine screws (callout 1).

Figure 1-3439 Remove six screws

2172 Chapter 1 Removal and replacement ENWW


3. Rotate the lower edge of the shield away from the finisher (callout 1), and then slide the shield down
(callout 2) to release it from two tabs (callout 3).

CAUTION: The shield is still attached to the finisher. Do not attempt to completely remove the shield.

Reinstallation tip: Position the shield under the two tabs (callout 3) when reinstalling it.

Figure 1-3440 Release the shield

4. Disconnect one connector (callout 1), and then remove the upper shield assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3441 Disconnect one connector

ENWW Removal and replacement procedures 2173


5. If you are replacing the upper shield assembly, locate three sensors (callout 1) on the back of the upper
shield. Remove these sensors and transfer them to the replacement part.

Figure 1-3442 Locate sensors

Step 11: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

2174 Chapter 1 Removal and replacement ENWW


Removal and replacement: Floor standing finisher controller PCA
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the front door assembly (finisher)

● Step 4: Remove the front lower cover (finisher)

● Step 5: Remove the controller PCA

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the controller PCA on the finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC92-02968A
To order the part, go to www.hp.com/buy/parts.

● Controller PCA (finisher)

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

ENWW Removal and replacement procedures 2175


○ Connect the printer power cable.

○ Turn the printer power on.

Post service test


Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3443 Disconnect finisher connector

2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3444 Separate the finisher from the printer

1
2

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3. Remove two screws

Figure 1-3445 Remove two screws

4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3446 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

ENWW Removal and replacement procedures 2177


Figure 1-3447 Remove two screws

2. Open the front door, and then remove three screws.

Figure 1-3448 Remove three screws (front side)

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3. Open the top cover door, and then remove three screws.

Figure 1-3449 Remove three screws (top side)

4. Open the rear door, and then remove three screws.

Figure 1-3450 Remove three screws (rear side)

ENWW Removal and replacement procedures 2179


5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3451 Disconnect one connector and release the retainer

6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3452 Remove the cover

Step 3: Remove the front door assembly (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

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Figure 1-3453 Remove two screws (left side)

2. Open the front door, and then remove two screws.

Figure 1-3454 Remove two screws (front side)

ENWW Removal and replacement procedures 2181


3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3455 Remove the front door assembly

Step 4: Remove the front lower cover (finisher)

1. At the front of the finisher, remove one screw.

Figure 1-3456 Remove one screw (front side)

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2. At the left side of the finisher, remove two screws.

Figure 1-3457 Remove two screws (left side)

3. At the right side of the finisher, remove three screw caps and the screws behind them.

Figure 1-3458 Remove three caps and screws (right side)

ENWW Removal and replacement procedures 2183


4. Remove the front lower cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3459 Remove the lower front cover

Step 5: Remove the controller PCA

▲ Disconnect all of the connectors, remove four screws (callout 1), and then remove the controller PCA.

Reinstallation tip: Refer to the figure below for correct positioning and connection of the cables.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3460 Remove the controller PCA

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

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NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 2185


Removal and replacement: Floor standing finisher stapler unit
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the front door assembly (finisher)

● Step 5: Remove the rear door (finisher)

● Step 6: Remove the rear-upper cover (finisher)

● Step 6: Remove the staple unit

● Step 7: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the staple unit on the finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC90-01765A

To order the part, go to www.hp.com/buy/parts.

● Finisher Sub - Staple Unit

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

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○ Connect the printer power cable.

○ Turn the printer power on.

Post service test


Process a job through the finisher and verify that the finisher works correctly.

Staple a document and verify that the stapler functions correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3461 Disconnect finisher connector

2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3462 Separate the finisher from the printer

1
2

ENWW Removal and replacement procedures 2187


3. Remove two screws

Figure 1-3463 Remove two screws

4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3464 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

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Figure 1-3465 Remove two screws

2. Open the front door, and then remove three screws.

Figure 1-3466 Remove three screws (front side)

ENWW Removal and replacement procedures 2189


3. Open the top cover door, and then remove three screws.

Figure 1-3467 Remove three screws (top side)

4. Open the rear door, and then remove three screws.

Figure 1-3468 Remove three screws (rear side)

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5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3469 Disconnect one connector and release the retainer

6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3470 Remove the cover

Step 3: Remove the front door assembly (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

ENWW Removal and replacement procedures 2191


Figure 1-3471 Remove two screws (left side)

2. Open the front door, and then remove two screws.

Figure 1-3472 Remove two screws (front side)

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3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3473 Remove the front door assembly

Step 5: Remove the rear door (finisher)

1. Lift the top hinge pin up to release it from the retainer.

Figure 1-3474 Lift the top hinge pin

ENWW Removal and replacement procedures 2193


2. Pull the top hinge pin up to remove it.

Figure 1-3475 Remove the top hinge pin

3. Use a small, flat-blade screwdriver to release the lower hinge pin from the retainer, and then rotate it away
from the finisher.

Figure 1-3476 Release the lower hinge pin

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4. Support the door with one hand, and then pull the lower hinge pin straight up to remove it.

Figure 1-3477 Remove the lower hinge pin

5. Support the door with one hand, and then remove one screw (callout 1) to release the strap. Remove the
front door

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3478 Remove one screw and the front door

Step 6: Remove the rear-upper cover (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Release one tab (callout 1), and then pull the jam-access knob away from the finisher to remove it.

ENWW Removal and replacement procedures 2195


Figure 1-3479 Remove the jam-access knob

2. If the punch unit is installed, remove the punch waste bin (callout 1).

3. Remove one screw (callout 1) on top of the front cover.

Figure 1-3480 Remove one screw

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4. Remove five machine screws (callout 1), and then remove the front cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3481 Remove five screws and the front cover

Step 6: Remove the staple unit

1. Rotate the green wheel to move the staple unit to the front until it stops.

Figure 1-3482 Move the staple unit to the front

ENWW Removal and replacement procedures 2197


2. Lower the green latch (callout 1), and then slide the staple cartridge away from the finisher to remove it
(callout 2).

Figure 1-3483 Remove the staple cartridge

3. At the back of the finisher, release one retainer (callout 1), disconnect two connectors (callout 2), and then
remove two screws (callout 3).

Figure 1-3484 Disconnect three connectors and remove two screws

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4. At the front of the finisher, disconnect one connector (callout 1), and then remove two screws (callout 2).

Figure 1-3485 Disconnect one connector and remove two screws

5. Lift up, and then slide the staple unit to the front of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3486 Remove the staple unit

Step 7: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 2199


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

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Removal and replacement: Floor standing finisher dummy feed guide

NOTE: The dummy feed guide is not install in finishers with a punch accessory.

● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the front door assembly (finisher)

● Step 4: Remove the dummy feed guide (finisher)

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the dummy feed guide on the finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC93-01161A

To order the part, go to www.hp.com/buy/parts.

● Assy-Guide Dummy-Feed

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

ENWW Removal and replacement procedures 2201


○ Connect the printer power cable.

○ Turn the printer power on.

Post service test


Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3487 Disconnect finisher connector

2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3488 Separate the finisher from the printer

1
2

2202 Chapter 1 Removal and replacement ENWW


3. Remove two screws

Figure 1-3489 Remove two screws

4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3490 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

ENWW Removal and replacement procedures 2203


Figure 1-3491 Remove two screws

2. Open the front door, and then remove three screws.

Figure 1-3492 Remove three screws (front side)

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3. Open the top cover door, and then remove three screws.

Figure 1-3493 Remove three screws (top side)

4. Open the rear door, and then remove three screws.

Figure 1-3494 Remove three screws (rear side)

ENWW Removal and replacement procedures 2205


5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3495 Disconnect one connector and release the retainer

6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3496 Remove the cover

Step 3: Remove the front door assembly (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

2206 Chapter 1 Removal and replacement ENWW


Figure 1-3497 Remove two screws (left side)

2. Open the front door, and then remove two screws.

Figure 1-3498 Remove two screws (front side)

ENWW Removal and replacement procedures 2207


3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3499 Remove the front door assembly

Step 4: Remove the dummy feed guide (finisher)

▲ At the rear of the finisher, remove two screws (callout 1), and then remove the dummy feed guide
(callout 2).

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3500 Remove two screws and the feed guide

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

2208 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 2209


Removal and replacement: Floor standing finisher top jam access cover
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the front door assembly (finisher)

● Step 4: Remove the feed exit motor

● Step 5: Remove the top jam access cover

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the top jam access cover for the finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC90-01455A
To order the part, go to www.hp.com/buy/parts.

● Finisher Sub - Top Jam

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

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○ Connect the printer power cable.

○ Turn the printer power on.

Post service test


Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3501 Disconnect finisher connector

2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3502 Separate the finisher from the printer

1
2

ENWW Removal and replacement procedures 2211


3. Remove two screws

Figure 1-3503 Remove two screws

4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3504 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

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Figure 1-3505 Remove two screws

2. Open the front door, and then remove three screws.

Figure 1-3506 Remove three screws (front side)

ENWW Removal and replacement procedures 2213


3. Open the top cover door, and then remove three screws.

Figure 1-3507 Remove three screws (top side)

4. Open the rear door, and then remove three screws.

Figure 1-3508 Remove three screws (rear side)

2214 Chapter 1 Removal and replacement ENWW


5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3509 Disconnect one connector and release the retainer

6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3510 Remove the cover

Step 3: Remove the front door assembly (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

ENWW Removal and replacement procedures 2215


Figure 1-3511 Remove two screws (left side)

2. Open the front door, and then remove two screws.

Figure 1-3512 Remove two screws (front side)

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3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3513 Remove the front door assembly

Step 4: Remove the feed exit motor

▲ Release one retainer (callout 1), and then disconnect one connector (callout 2). Remove two screws
(callout 3), and then remove the feed exit motor.

Reinstallation tip: Make sure that the belt (callout 4) is positioned on the gear behind the motor when
reinstalling the motor.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3514 Remove the feed exit motor

4
3

1
2

ENWW Removal and replacement procedures 2217


Step 5: Remove the top jam access cover

1. At the rear of the finisher, remove two screws (callout 1).

Figure 1-3515 Remove two screws

2. Remove the top jam access cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3516 Remove the top jam access cover

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

2218 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 2219


Removal and replacement: Floor standing finisher top lower feed assembly
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the front door assembly (finisher)

● Step 4: Remove the rear door (finisher)

● Step 5: Remove the rear-upper cover (finisher)

● Step 6: Remove the feed exit motor (finisher)

● Step 7: Remove the top jam access cover

● Step 8: Remove the top lower feed assembly (finisher)

● Step 9: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the top lower feed assembly for the finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC90-01454A

To order the part, go to www.hp.com/buy/parts.

● Finisher Sub-Top Lower

Required tools

● #2 JIS screwdriver with a magnetic tip

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After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

Post service test

Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3517 Disconnect finisher connector

ENWW Removal and replacement procedures 2221


2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3518 Separate the finisher from the printer

1
2

3. Remove two screws

Figure 1-3519 Remove two screws

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4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3520 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

Figure 1-3521 Remove two screws

ENWW Removal and replacement procedures 2223


2. Open the front door, and then remove three screws.

Figure 1-3522 Remove three screws (front side)

3. Open the top cover door, and then remove three screws.

Figure 1-3523 Remove three screws (top side)

2224 Chapter 1 Removal and replacement ENWW


4. Open the rear door, and then remove three screws.

Figure 1-3524 Remove three screws (rear side)

5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3525 Disconnect one connector and release the retainer

ENWW Removal and replacement procedures 2225


6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3526 Remove the cover

Step 3: Remove the front door assembly (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

Figure 1-3527 Remove two screws (left side)

2226 Chapter 1 Removal and replacement ENWW


2. Open the front door, and then remove two screws.

Figure 1-3528 Remove two screws (front side)

3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3529 Remove the front door assembly

Step 4: Remove the rear door (finisher)

1. Lift the top hinge pin up to release it from the retainer.

ENWW Removal and replacement procedures 2227


Figure 1-3530 Lift the top hinge pin

2. Pull the top hinge pin up to remove it.

Figure 1-3531 Remove the top hinge pin

2228 Chapter 1 Removal and replacement ENWW


3. Use a small, flat-blade screwdriver to release the lower hinge pin from the retainer, and then rotate it away
from the finisher.

Figure 1-3532 Release the lower hinge pin

4. Support the door with one hand, and then pull the lower hinge pin straight up to remove it.

Figure 1-3533 Remove the lower hinge pin

ENWW Removal and replacement procedures 2229


5. Support the door with one hand, and then remove one screw (callout 1) to release the strap. Remove the
front door

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3534 Remove one screw and the front door

Step 5: Remove the rear-upper cover (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Release one tab (callout 1), and then pull the jam-access knob away from the finisher to remove it.

Figure 1-3535 Remove the jam-access knob

2. If the punch unit is installed, remove the punch waste bin (callout 1).

2230 Chapter 1 Removal and replacement ENWW


3. Remove one screw (callout 1) on top of the front cover.

Figure 1-3536 Remove one screw

4. Remove five machine screws (callout 1), and then remove the front cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3537 Remove five screws and the front cover

Step 6: Remove the feed exit motor (finisher)

▲ Release one retainer (callout 1), and then disconnect one connector (callout 2). Remove two screws
(callout 3), and then remove the feed exit motor.

Reinstallation tip: Make sure that the belt (callout 4) is positioned on the gear behind the motor when
reinstalling the motor.

Reinstallation tip: Reverse the removal steps to install the assembly.

ENWW Removal and replacement procedures 2231


Figure 1-3538 Remove the feed exit motor

4
3

1
2

Step 7: Remove the top jam access cover

1. At the rear of the finisher, remove two screws (callout 1).

Figure 1-3539 Remove two screws

2232 Chapter 1 Removal and replacement ENWW


2. Remove the top jam access cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3540 Remove the top jam access cover

Step 8: Remove the top lower feed assembly (finisher)

1. At the front of the printer, remove two screws (callout 1) on the buffer motor housing, and then tilt the
motor aside to access the screws under it.

Figure 1-3541 Remove two screws

ENWW Removal and replacement procedures 2233


2. At the front of the finisher, remove three self-tapping screws (callout 1), and then disconnect one
connector (callout 2).

Figure 1-3542 Remove three screws and disconnect one connector

3. At the rear of the finisher, remove three machine screws (callout 1).

Figure 1-3543 Remove three screws

2234 Chapter 1 Removal and replacement ENWW


4. At the top of the finisher, lift the feed assembly straight up to disengage two tabs on the bottom and
remove the assembly.

Figure 1-3544 Remove the feed assembly

5. If you are replacing the top lower feed assembly, locate two sensors (callout 1) and one connector
(callout 2) on the back of the assembly. Remove these items and transfer them to the replacement part.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3545 Locate sensors and connector

Step 9: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 2235


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

2236 Chapter 1 Removal and replacement ENWW


Removal and replacement: Floor standing finisher ejector unit
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the front door assembly (finisher)

● Step 4: Remove the front lower cover (finisher)

● Step 5: Remove the rear door (finisher)

● Step 6: Remove the rear-upper cover (finisher)

● Step 7: Remove the rear-lower cover (finisher)

● Step 8: Remove the caster cover

● Step 9: Remove the lower shield assembly (finisher)

● Step 10: Remove the upper shield assembly (finisher)

● Step 11: Remove the ejector unit (finisher)

● Step 12: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the ejector unit on the finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC90-01409A

To order the part, go to www.hp.com/buy/parts.

● Finisher Sub - Ejector Unit

ENWW Removal and replacement procedures 2237


Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

Post service test

Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3546 Disconnect finisher connector

2238 Chapter 1 Removal and replacement ENWW


2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3547 Separate the finisher from the printer

1
2

3. Remove two screws

Figure 1-3548 Remove two screws

ENWW Removal and replacement procedures 2239


4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3549 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

Figure 1-3550 Remove two screws

2240 Chapter 1 Removal and replacement ENWW


2. Open the front door, and then remove three screws.

Figure 1-3551 Remove three screws (front side)

3. Open the top cover door, and then remove three screws.

Figure 1-3552 Remove three screws (top side)

ENWW Removal and replacement procedures 2241


4. Open the rear door, and then remove three screws.

Figure 1-3553 Remove three screws (rear side)

5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3554 Disconnect one connector and release the retainer

2242 Chapter 1 Removal and replacement ENWW


6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3555 Remove the cover

Step 3: Remove the front door assembly (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

Figure 1-3556 Remove two screws (left side)

ENWW Removal and replacement procedures 2243


2. Open the front door, and then remove two screws.

Figure 1-3557 Remove two screws (front side)

3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3558 Remove the front door assembly

Step 4: Remove the front lower cover (finisher)

1. At the front of the finisher, remove one screw.

2244 Chapter 1 Removal and replacement ENWW


Figure 1-3559 Remove one screw (front side)

2. At the left side of the finisher, remove two screws.

Figure 1-3560 Remove two screws (left side)

ENWW Removal and replacement procedures 2245


3. At the right side of the finisher, remove three screw caps and the screws behind them.

Figure 1-3561 Remove three caps and screws (right side)

4. Remove the front lower cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3562 Remove the lower front cover

Step 5: Remove the rear door (finisher)

1. Lift the top hinge pin up to release it from the retainer.

2246 Chapter 1 Removal and replacement ENWW


Figure 1-3563 Lift the top hinge pin

2. Pull the top hinge pin up to remove it.

Figure 1-3564 Remove the top hinge pin

ENWW Removal and replacement procedures 2247


3. Use a small, flat-blade screwdriver to release the lower hinge pin from the retainer, and then rotate it away
from the finisher.

Figure 1-3565 Release the lower hinge pin

4. Support the door with one hand, and then pull the lower hinge pin straight up to remove it.

Figure 1-3566 Remove the lower hinge pin

2248 Chapter 1 Removal and replacement ENWW


5. Support the door with one hand, and then remove one screw (callout 1) to release the strap. Remove the
front door

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3567 Remove one screw and the front door

Step 6: Remove the rear-upper cover (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Release one tab (callout 1), and then pull the jam-access knob away from the finisher to remove it.

Figure 1-3568 Remove the jam-access knob

2. If the punch unit is installed, remove the punch waste bin (callout 1).

ENWW Removal and replacement procedures 2249


3. Remove one screw (callout 1) on top of the front cover.

Figure 1-3569 Remove one screw

4. Remove five machine screws (callout 1), and then remove the front cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3570 Remove five screws and the front cover

Step 7: Remove the rear-lower cover (finisher)

1. Remove three screws.

2250 Chapter 1 Removal and replacement ENWW


Figure 1-3571 Remove three screws

2. Rotate the bottom of the cover away from the finisher, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3572 Remove the rear-lower cover

Step 8: Remove the caster cover

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

▲ Remove two screw caps and two self-tapping screws (callout 1). Remove two screw caps and two machine
screws (callout 2). Remove the caster cover.

ENWW Removal and replacement procedures 2251


Figure 1-3573 Remove four screws and the caster cover

Step 9: Remove the lower shield assembly (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Remove four screws (callout 1).

NOTE: Raise the lower output tray as needed to access the screws.

Figure 1-3574 Remove four screws

2252 Chapter 1 Removal and replacement ENWW


2. Slide the shield down (callout 1) to release it from four tabs (callout 2), and then rotate it away from the
finisher (callout 3).

CAUTION: The shield is still attached to the finisher. Do not attempt to completely remove the shield.

Reinstallation tip: Position the shield under the four tabs (callout 2) when reinstalling it.

Figure 1-3575 Release the lower shield

2 1

3. Disconnect one connector (callout 1), and then remove the shield.

NOTE: The figure below shows two connectors. However, this finisher only has one connector.

Make sure to transfer the sensor to a replacement shield.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3576 Disconnect one connector

ENWW Removal and replacement procedures 2253


Step 10: Remove the upper shield assembly (finisher)

1. Bring the lower output tray down by positioning the shaft of a screwdriver on the clutch (callout 1) and
gently pressing to the right to release the clutch. Hold the clutch in the released position and lower the tray
(callout 2) to the lowest position.

Figure 1-3577 Lower the output tray

2. Remove six machine screws (callout 1).

Figure 1-3578 Remove six screws

2254 Chapter 1 Removal and replacement ENWW


3. Rotate the lower edge of the shield away from the finisher (callout 1), and then slide the shield down
(callout 2) to release it from two tabs (callout 3).

CAUTION: The shield is still attached to the finisher. Do not attempt to completely remove the shield.

Reinstallation tip: Position the shield under the two tabs (callout 3) when reinstalling it.

Figure 1-3579 Release the shield

4. Disconnect one connector (callout 1), and then remove the upper shield assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3580 Disconnect one connector

ENWW Removal and replacement procedures 2255


5. If you are replacing the upper shield assembly, locate three sensors (callout 1) on the back of the upper
shield. Remove these sensors and transfer them to the replacement part.

Figure 1-3581 Locate sensors

Step 11: Remove the ejector unit (finisher)

1. Rotate the green wheel to move the staple unit to the center of the finisher.

Figure 1-3582 Move the staple unit to the center

2256 Chapter 1 Removal and replacement ENWW


2. Release one retainer (callout 1), and then disconnect three connectors (callout 2).

Figure 1-3583 Disconnect three connectors

3. Remove two screws (callout 1).

Figure 1-3584 Remove two screws

ENWW Removal and replacement procedures 2257


4. At the left side of the finisher, remove one screw (callout 1).

Figure 1-3585 Remove one screw

5. Press up on the hinge (callout 1), release one tab (callout 2), and then rotate the sensor away from the
finisher (callout 3).

Figure 1-3586 Rotate the sensor

1
3

2258 Chapter 1 Removal and replacement ENWW


6. Remove one screw (callout 1).

Figure 1-3587 Remove one screw

7. Look inside the finisher through the stapler opening in the front and pull down to release and remove one
shaft (callout 1) on the front tamper unit.

Figure 1-3588 Remove the front tamper shaft

ENWW Removal and replacement procedures 2259


8. At the rear of the finisher, disconnect two connectors (callout 1), and then remove three screws (callout 2).

Figure 1-3589 Disconnect two connectors and remove three screws

9. At the left side of the finisher, remove one screw (callout 1).

Figure 1-3590 Remove one screw

2260 Chapter 1 Removal and replacement ENWW


10. Look inside the finisher through the stapler opening in the rear and pull down to release and remove one
shaft (callout 1) on the rear tamper unit.

Figure 1-3591 Remove the rear tamper shaft

11. At the left side of the finisher, disconnect one connector (callout 1).

Figure 1-3592 Disconnect one connector

ENWW Removal and replacement procedures 2261


12. At the rear of the finisher, disconnect one connector (callout 1).

Figure 1-3593 Disconnect one connector

13. At the rear of the finisher, press the wire retainer to the right to access and remove two screws (callout 1).

Figure 1-3594 Disconnect one connector

2262 Chapter 1 Removal and replacement ENWW


14. At the front of the finisher, remove two screws (callout 1).

Figure 1-3595 Remove two screws

15. Lift the inside edges of the front and rear tampers up.

Figure 1-3596 Lift the edges of the tampers

ENWW Removal and replacement procedures 2263


16. Rotate the rear edge of the ejector unit away from the finisher (callout 1), and then slide it toward the rear
of the finisher (callout 2) to remove it. Make sure that the PCA (callout 3) stays clear of the sheet metal
frame.

Figure 1-3597 Remove the ejector unit

1 2
3

17. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Special installation instructions: Ejector unit

a. When the front tamper shaft is removed, the retainer arm that held the one end of the shaft will drop
down. When reinstalling the shaft, raise the retainer arm and position the end of the shaft in the
notch (callout 1).

Figure 1-3598 Reinstall the front tamper shaft

2264 Chapter 1 Removal and replacement ENWW


b. When the rear tamper shaft is removed, the retainer arm that held the one end of the shaft will drop
down. When reinstalling the shaft, raise the retainer arm and position the end of the shaft in the
notch (callout 1).

Figure 1-3599 Reinstall the rear tamper shaft

Step 12: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 2265


Removal and replacement: Floor standing finisher front tamper unit
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the front door assembly (finisher)

● Step 4: Remove the front lower cover (finisher)

● Step 5: Remove the rear door (finisher)

● Step 6: Remove the rear-upper cover (finisher)

● Step 7: Remove the rear-lower cover (finisher)

● Step 8: Remove the caster cover

● Step 9: Remove the lower shield assembly (finisher)

● Step 10: Remove the upper shield assembly (finisher)

● Step 11: Remove the ejector unit (finisher)

● Step 12: Remove the front tamper unit

● Step 13: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the front tamper unit on the finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC90-01794A

To order the part, go to www.hp.com/buy/parts.

● Finisher Sub - Tamper Front

2266 Chapter 1 Removal and replacement ENWW


Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

Post service test

Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3600 Disconnect finisher connector

ENWW Removal and replacement procedures 2267


2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3601 Separate the finisher from the printer

1
2

3. Remove two screws

Figure 1-3602 Remove two screws

2268 Chapter 1 Removal and replacement ENWW


4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3603 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

Figure 1-3604 Remove two screws

ENWW Removal and replacement procedures 2269


2. Open the front door, and then remove three screws.

Figure 1-3605 Remove three screws (front side)

3. Open the top cover door, and then remove three screws.

Figure 1-3606 Remove three screws (top side)

2270 Chapter 1 Removal and replacement ENWW


4. Open the rear door, and then remove three screws.

Figure 1-3607 Remove three screws (rear side)

5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3608 Disconnect one connector and release the retainer

ENWW Removal and replacement procedures 2271


6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3609 Remove the cover

Step 3: Remove the front door assembly (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

Figure 1-3610 Remove two screws (left side)

2272 Chapter 1 Removal and replacement ENWW


2. Open the front door, and then remove two screws.

Figure 1-3611 Remove two screws (front side)

3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3612 Remove the front door assembly

Step 4: Remove the front lower cover (finisher)

1. At the front of the finisher, remove one screw.

ENWW Removal and replacement procedures 2273


Figure 1-3613 Remove one screw (front side)

2. At the left side of the finisher, remove two screws.

Figure 1-3614 Remove two screws (left side)

2274 Chapter 1 Removal and replacement ENWW


3. At the right side of the finisher, remove three screw caps and the screws behind them.

Figure 1-3615 Remove three caps and screws (right side)

4. Remove the front lower cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3616 Remove the lower front cover

Step 5: Remove the rear door (finisher)

1. Lift the top hinge pin up to release it from the retainer.

ENWW Removal and replacement procedures 2275


Figure 1-3617 Lift the top hinge pin

2. Pull the top hinge pin up to remove it.

Figure 1-3618 Remove the top hinge pin

2276 Chapter 1 Removal and replacement ENWW


3. Use a small, flat-blade screwdriver to release the lower hinge pin from the retainer, and then rotate it away
from the finisher.

Figure 1-3619 Release the lower hinge pin

4. Support the door with one hand, and then pull the lower hinge pin straight up to remove it.

Figure 1-3620 Remove the lower hinge pin

ENWW Removal and replacement procedures 2277


5. Support the door with one hand, and then remove one screw (callout 1) to release the strap. Remove the
front door

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3621 Remove one screw and the front door

Step 6: Remove the rear-upper cover (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Release one tab (callout 1), and then pull the jam-access knob away from the finisher to remove it.

Figure 1-3622 Remove the jam-access knob

2. If the punch unit is installed, remove the punch waste bin (callout 1).

2278 Chapter 1 Removal and replacement ENWW


3. Remove one screw (callout 1) on top of the front cover.

Figure 1-3623 Remove one screw

4. Remove five machine screws (callout 1), and then remove the front cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3624 Remove five screws and the front cover

Step 7: Remove the rear-lower cover (finisher)

1. Remove three screws.

ENWW Removal and replacement procedures 2279


Figure 1-3625 Remove three screws

2. Rotate the bottom of the cover away from the finisher, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3626 Remove the rear-lower cover

Step 8: Remove the caster cover

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

▲ Remove two screw caps and two self-tapping screws (callout 1). Remove two screw caps and two machine
screws (callout 2). Remove the caster cover.

2280 Chapter 1 Removal and replacement ENWW


Figure 1-3627 Remove four screws and the caster cover

Step 9: Remove the lower shield assembly (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Remove four screws (callout 1).

NOTE: Raise the lower output tray as needed to access the screws.

Figure 1-3628 Remove four screws

ENWW Removal and replacement procedures 2281


2. Slide the shield down (callout 1) to release it from four tabs (callout 2), and then rotate it away from the
finisher (callout 3).

CAUTION: The shield is still attached to the finisher. Do not attempt to completely remove the shield.

Reinstallation tip: Position the shield under the four tabs (callout 2) when reinstalling it.

Figure 1-3629 Release the lower shield

2 1

3. Disconnect one connector (callout 1), and then remove the shield.

NOTE: The figure below shows two connectors. However, this finisher only has one connector.

Make sure to transfer the sensor to a replacement shield.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3630 Disconnect one connector

2282 Chapter 1 Removal and replacement ENWW


Step 10: Remove the upper shield assembly (finisher)

1. Bring the lower output tray down by positioning the shaft of a screwdriver on the clutch (callout 1) and
gently pressing to the right to release the clutch. Hold the clutch in the released position and lower the tray
(callout 2) to the lowest position.

Figure 1-3631 Lower the output tray

2. Remove six machine screws (callout 1).

Figure 1-3632 Remove six screws

ENWW Removal and replacement procedures 2283


3. Rotate the lower edge of the shield away from the finisher (callout 1), and then slide the shield down
(callout 2) to release it from two tabs (callout 3).

CAUTION: The shield is still attached to the finisher. Do not attempt to completely remove the shield.

Reinstallation tip: Position the shield under the two tabs (callout 3) when reinstalling it.

Figure 1-3633 Release the shield

4. Disconnect one connector (callout 1), and then remove the upper shield assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3634 Disconnect one connector

2284 Chapter 1 Removal and replacement ENWW


5. If you are replacing the upper shield assembly, locate three sensors (callout 1) on the back of the upper
shield. Remove these sensors and transfer them to the replacement part.

Figure 1-3635 Locate sensors

Step 11: Remove the ejector unit (finisher)

1. Rotate the green wheel to move the staple unit to the center of the finisher.

Figure 1-3636 Move the staple unit to the center

ENWW Removal and replacement procedures 2285


2. Release one retainer (callout 1), and then disconnect three connectors (callout 2).

Figure 1-3637 Disconnect three connectors

3. Remove two screws (callout 1).

Figure 1-3638 Remove two screws

2286 Chapter 1 Removal and replacement ENWW


4. At the left side of the finisher, remove one screw (callout 1).

Figure 1-3639 Remove one screw

5. Press up on the hinge (callout 1), release one tab (callout 2), and then rotate the sensor away from the
finisher (callout 3).

Figure 1-3640 Rotate the sensor

1
3

ENWW Removal and replacement procedures 2287


6. Remove one screw (callout 1).

Figure 1-3641 Remove one screw

7. Look inside the finisher through the stapler opening in the front and pull down to release and remove one
shaft (callout 1) on the front tamper unit.

Figure 1-3642 Remove the front tamper shaft

2288 Chapter 1 Removal and replacement ENWW


8. At the rear of the finisher, disconnect two connectors (callout 1), and then remove three screws (callout 2).

Figure 1-3643 Disconnect two connectors and remove three screws

9. At the left side of the finisher, remove one screw (callout 1).

Figure 1-3644 Remove one screw

ENWW Removal and replacement procedures 2289


10. Look inside the finisher through the stapler opening in the rear and pull down to release and remove one
shaft (callout 1) on the rear tamper unit.

Figure 1-3645 Remove the rear tamper shaft

11. At the left side of the finisher, disconnect one connector (callout 1).

Figure 1-3646 Disconnect one connector

2290 Chapter 1 Removal and replacement ENWW


12. At the rear of the finisher, disconnect one connector (callout 1).

Figure 1-3647 Disconnect one connector

13. At the rear of the finisher, press the wire retainer to the right to access and remove two screws (callout 1).

Figure 1-3648 Disconnect one connector

ENWW Removal and replacement procedures 2291


14. At the front of the finisher, remove two screws (callout 1).

Figure 1-3649 Remove two screws

15. Lift the inside edges of the front and rear tampers up.

Figure 1-3650 Lift the edges of the tampers

2292 Chapter 1 Removal and replacement ENWW


16. Rotate the rear edge of the ejector unit away from the finisher (callout 1), and then slide it toward the rear
of the finisher (callout 2) to remove it. Make sure that the PCA (callout 3) stays clear of the sheet metal
frame.

Figure 1-3651 Remove the ejector unit

1 2
3

17. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Special installation instructions: Ejector unit

a. When the front tamper shaft is removed, the retainer arm that held the one end of the shaft will drop
down. When reinstalling the shaft, raise the retainer arm and position the end of the shaft in the
notch (callout 1).

Figure 1-3652 Reinstall the front tamper shaft

ENWW Removal and replacement procedures 2293


b. When the rear tamper shaft is removed, the retainer arm that held the one end of the shaft will drop
down. When reinstalling the shaft, raise the retainer arm and position the end of the shaft in the
notch (callout 1).

Figure 1-3653 Reinstall the rear tamper shaft

Step 12: Remove the front tamper unit

▲ Lift the front tamper away from the finisher to remove it

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3654 Remove the front tamper

Step 13: Unpack the replacement assembly

1. Dispose of the defective part.

2294 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 2295


Removal and replacement: Floor standing finisher rear tamper unit
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the front door assembly (finisher)

● Step 4: Remove the front lower cover (finisher)

● Step 5: Remove the rear door (finisher)

● Step 6: Remove the rear-upper cover (finisher)

● Step 7: Remove the rear-lower cover (finisher)

● Step 8: Remove the caster cover

● Step 9: Remove the lower shield assembly (finisher)

● Step 10: Remove the upper shield assembly (finisher)

● Step 11: Remove the ejector unit (finisher)

● Step 12: Remove the rear tamper unit

● Step 13: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the rear tamper unit on the finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC90-01807A

To order the part, go to www.hp.com/buy/parts.

● Finisher Sub - Tamper Rear

2296 Chapter 1 Removal and replacement ENWW


Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

Post service test

Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3655 Disconnect finisher connector

ENWW Removal and replacement procedures 2297


2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3656 Separate the finisher from the printer

1
2

3. Remove two screws

Figure 1-3657 Remove two screws

2298 Chapter 1 Removal and replacement ENWW


4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3658 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

Figure 1-3659 Remove two screws

ENWW Removal and replacement procedures 2299


2. Open the front door, and then remove three screws.

Figure 1-3660 Remove three screws (front side)

3. Open the top cover door, and then remove three screws.

Figure 1-3661 Remove three screws (top side)

2300 Chapter 1 Removal and replacement ENWW


4. Open the rear door, and then remove three screws.

Figure 1-3662 Remove three screws (rear side)

5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3663 Disconnect one connector and release the retainer

ENWW Removal and replacement procedures 2301


6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3664 Remove the cover

Step 3: Remove the front door assembly (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

Figure 1-3665 Remove two screws (left side)

2302 Chapter 1 Removal and replacement ENWW


2. Open the front door, and then remove two screws.

Figure 1-3666 Remove two screws (front side)

3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3667 Remove the front door assembly

Step 4: Remove the front lower cover (finisher)

1. At the front of the finisher, remove one screw.

ENWW Removal and replacement procedures 2303


Figure 1-3668 Remove one screw (front side)

2. At the left side of the finisher, remove two screws.

Figure 1-3669 Remove two screws (left side)

2304 Chapter 1 Removal and replacement ENWW


3. At the right side of the finisher, remove three screw caps and the screws behind them.

Figure 1-3670 Remove three caps and screws (right side)

4. Remove the front lower cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3671 Remove the lower front cover

Step 5: Remove the rear door (finisher)

1. Lift the top hinge pin up to release it from the retainer.

ENWW Removal and replacement procedures 2305


Figure 1-3672 Lift the top hinge pin

2. Pull the top hinge pin up to remove it.

Figure 1-3673 Remove the top hinge pin

2306 Chapter 1 Removal and replacement ENWW


3. Use a small, flat-blade screwdriver to release the lower hinge pin from the retainer, and then rotate it away
from the finisher.

Figure 1-3674 Release the lower hinge pin

4. Support the door with one hand, and then pull the lower hinge pin straight up to remove it.

Figure 1-3675 Remove the lower hinge pin

ENWW Removal and replacement procedures 2307


5. Support the door with one hand, and then remove one screw (callout 1) to release the strap. Remove the
front door

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3676 Remove one screw and the front door

Step 6: Remove the rear-upper cover (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Release one tab (callout 1), and then pull the jam-access knob away from the finisher to remove it.

Figure 1-3677 Remove the jam-access knob

2. If the punch unit is installed, remove the punch waste bin (callout 1).

2308 Chapter 1 Removal and replacement ENWW


3. Remove one screw (callout 1) on top of the front cover.

Figure 1-3678 Remove one screw

4. Remove five machine screws (callout 1), and then remove the front cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3679 Remove five screws and the front cover

Step 7: Remove the rear-lower cover (finisher)

1. Remove three screws.

ENWW Removal and replacement procedures 2309


Figure 1-3680 Remove three screws

2. Rotate the bottom of the cover away from the finisher, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3681 Remove the rear-lower cover

Step 8: Remove the caster cover

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

▲ Remove two screw caps and two self-tapping screws (callout 1). Remove two screw caps and two machine
screws (callout 2). Remove the caster cover.

2310 Chapter 1 Removal and replacement ENWW


Figure 1-3682 Remove four screws and the caster cover

Step 9: Remove the lower shield assembly (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Remove four screws (callout 1).

NOTE: Raise the lower output tray as needed to access the screws.

Figure 1-3683 Remove four screws

ENWW Removal and replacement procedures 2311


2. Slide the shield down (callout 1) to release it from four tabs (callout 2), and then rotate it away from the
finisher (callout 3).

CAUTION: The shield is still attached to the finisher. Do not attempt to completely remove the shield.

Reinstallation tip: Position the shield under the four tabs (callout 2) when reinstalling it.

Figure 1-3684 Release the lower shield

2 1

3. Disconnect one connector (callout 1), and then remove the shield.

NOTE: The figure below shows two connectors. However, this finisher only has one connector.

Make sure to transfer the sensor to a replacement shield.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3685 Disconnect one connector

2312 Chapter 1 Removal and replacement ENWW


Step 10: Remove the upper shield assembly (finisher)

1. Bring the lower output tray down by positioning the shaft of a screwdriver on the clutch (callout 1) and
gently pressing to the right to release the clutch. Hold the clutch in the released position and lower the tray
(callout 2) to the lowest position.

Figure 1-3686 Lower the output tray

2. Remove six machine screws (callout 1).

Figure 1-3687 Remove six screws

ENWW Removal and replacement procedures 2313


3. Rotate the lower edge of the shield away from the finisher (callout 1), and then slide the shield down
(callout 2) to release it from two tabs (callout 3).

CAUTION: The shield is still attached to the finisher. Do not attempt to completely remove the shield.

Reinstallation tip: Position the shield under the two tabs (callout 3) when reinstalling it.

Figure 1-3688 Release the shield

4. Disconnect one connector (callout 1), and then remove the upper shield assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3689 Disconnect one connector

2314 Chapter 1 Removal and replacement ENWW


5. If you are replacing the upper shield assembly, locate three sensors (callout 1) on the back of the upper
shield. Remove these sensors and transfer them to the replacement part.

Figure 1-3690 Locate sensors

Step 11: Remove the ejector unit (finisher)

1. Rotate the green wheel to move the staple unit to the center of the finisher.

Figure 1-3691 Move the staple unit to the center

ENWW Removal and replacement procedures 2315


2. Release one retainer (callout 1), and then disconnect three connectors (callout 2).

Figure 1-3692 Disconnect three connectors

3. Remove two screws (callout 1).

Figure 1-3693 Remove two screws

2316 Chapter 1 Removal and replacement ENWW


4. At the left side of the finisher, remove one screw (callout 1).

Figure 1-3694 Remove one screw

5. Press up on the hinge (callout 1), release one tab (callout 2), and then rotate the sensor away from the
finisher (callout 3).

Figure 1-3695 Rotate the sensor

1
3

ENWW Removal and replacement procedures 2317


6. Remove one screw (callout 1).

Figure 1-3696 Remove one screw

7. Look inside the finisher through the stapler opening in the front and pull down to release and remove one
shaft (callout 1) on the front tamper unit.

Figure 1-3697 Remove the front tamper shaft

2318 Chapter 1 Removal and replacement ENWW


8. At the rear of the finisher, disconnect two connectors (callout 1), and then remove three screws (callout 2).

Figure 1-3698 Disconnect two connectors and remove three screws

9. At the left side of the finisher, remove one screw (callout 1).

Figure 1-3699 Remove one screw

ENWW Removal and replacement procedures 2319


10. Look inside the finisher through the stapler opening in the rear and pull down to release and remove one
shaft (callout 1) on the rear tamper unit.

Figure 1-3700 Remove the rear tamper shaft

11. At the left side of the finisher, disconnect one connector (callout 1).

Figure 1-3701 Disconnect one connector

2320 Chapter 1 Removal and replacement ENWW


12. At the rear of the finisher, disconnect one connector (callout 1).

Figure 1-3702 Disconnect one connector

13. At the rear of the finisher, press the wire retainer to the right to access and remove two screws (callout 1).

Figure 1-3703 Disconnect one connector

ENWW Removal and replacement procedures 2321


14. At the front of the finisher, remove two screws (callout 1).

Figure 1-3704 Remove two screws

15. Lift the inside edges of the front and rear tampers up.

Figure 1-3705 Lift the edges of the tampers

2322 Chapter 1 Removal and replacement ENWW


16. Rotate the rear edge of the ejector unit away from the finisher (callout 1), and then slide it toward the rear
of the finisher (callout 2) to remove it. Make sure that the PCA (callout 3) stays clear of the sheet metal
frame.

Figure 1-3706 Remove the ejector unit

1 2
3

17. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Special installation instructions: Ejector unit

a. When the front tamper shaft is removed, the retainer arm that held the one end of the shaft will drop
down. When reinstalling the shaft, raise the retainer arm and position the end of the shaft in the
notch (callout 1).

Figure 1-3707 Reinstall the front tamper shaft

ENWW Removal and replacement procedures 2323


b. When the rear tamper shaft is removed, the retainer arm that held the one end of the shaft will drop
down. When reinstalling the shaft, raise the retainer arm and position the end of the shaft in the
notch (callout 1).

Figure 1-3708 Reinstall the rear tamper shaft

Step 12: Remove the rear tamper unit

▲ Lift the rear tamper away from the finisher to remove it

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3709 Remove the rear tamper

Step 13: Unpack the replacement assembly

1. Dispose of the defective part.

2324 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 2325


Removal and replacement: Floor standing finisher feed entrance motor (M1)
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the front door assembly (finisher)

● Step 4: Remove the feed entrance motor (M1)

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the feed entrance motor on the finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC31-00163B

To order the part, go to www.hp.com/buy/parts.

● Motor, Step

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

2326 Chapter 1 Removal and replacement ENWW


Post service test

Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3710 Disconnect finisher connector

2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3711 Separate the finisher from the printer

1
2

ENWW Removal and replacement procedures 2327


3. Remove two screws

Figure 1-3712 Remove two screws

4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3713 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

2328 Chapter 1 Removal and replacement ENWW


Figure 1-3714 Remove two screws

2. Open the front door, and then remove three screws.

Figure 1-3715 Remove three screws (front side)

ENWW Removal and replacement procedures 2329


3. Open the top cover door, and then remove three screws.

Figure 1-3716 Remove three screws (top side)

4. Open the rear door, and then remove three screws.

Figure 1-3717 Remove three screws (rear side)

2330 Chapter 1 Removal and replacement ENWW


5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3718 Disconnect one connector and release the retainer

6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3719 Remove the cover

Step 3: Remove the front door assembly (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

ENWW Removal and replacement procedures 2331


Figure 1-3720 Remove two screws (left side)

2. Open the front door, and then remove two screws.

Figure 1-3721 Remove two screws (front side)

2332 Chapter 1 Removal and replacement ENWW


3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3722 Remove the front door assembly

Step 4: Remove the feed entrance motor (M1)

▲ Release one retainer (callout 1), and then disconnect one connector (callout 2). Remove two screws
(callout 3), and then remove the feed entrance motor.

Reinstallation tip: Make sure that the belt (callout 4) is positioned on the gear behind the motor when
reinstalling the motor.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3723 Remove the feed entrance motor

3 4

1
2

ENWW Removal and replacement procedures 2333


Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

2334 Chapter 1 Removal and replacement ENWW


Removal and replacement: Floor standing finisher feed exit motor (M2)
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the front door assembly (finisher)

● Step 4: Remove the feed exit motor (M2)

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the feed exit motor on the finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC31-00163B

To order the part, go to www.hp.com/buy/parts.

● Motor, Step

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

ENWW Removal and replacement procedures 2335


Post service test

Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3724 Disconnect finisher connector

2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3725 Separate the finisher from the printer

1
2

2336 Chapter 1 Removal and replacement ENWW


3. Remove two screws

Figure 1-3726 Remove two screws

4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3727 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

ENWW Removal and replacement procedures 2337


Figure 1-3728 Remove two screws

2. Open the front door, and then remove three screws.

Figure 1-3729 Remove three screws (front side)

2338 Chapter 1 Removal and replacement ENWW


3. Open the top cover door, and then remove three screws.

Figure 1-3730 Remove three screws (top side)

4. Open the rear door, and then remove three screws.

Figure 1-3731 Remove three screws (rear side)

ENWW Removal and replacement procedures 2339


5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3732 Disconnect one connector and release the retainer

6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3733 Remove the cover

Step 3: Remove the front door assembly (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

2340 Chapter 1 Removal and replacement ENWW


Figure 1-3734 Remove two screws (left side)

2. Open the front door, and then remove two screws.

Figure 1-3735 Remove two screws (front side)

ENWW Removal and replacement procedures 2341


3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3736 Remove the front door assembly

Step 4: Remove the feed exit motor (M2)

▲ Release one retainer (callout 1), and then disconnect one connector (callout 2). Remove two screws
(callout 3), and then remove the feed exit motor.

Reinstallation tip: Make sure that the belt (callout 4) is positioned on the gear behind the motor when
reinstalling the motor.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3737 Remove the feed exit motor

4
3

1
2

2342 Chapter 1 Removal and replacement ENWW


Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 2343


Removal and replacement: Floor standing finisher buffer motor, gear, and sensor (M3)
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the rear door (finisher)

● Step 4: Remove the rear-upper cover (finisher)

● Step 5: Remove the buffer motor, gear, and sensor

● Step 6: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the buffer motor, gear, and sensor on the
finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC90-01453A

To order the part, go to www.hp.com/buy/parts.

● Finisher sub - drive buffer

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

2344 Chapter 1 Removal and replacement ENWW


○ Connect the printer power cable.

○ Turn the printer power on.

Post service test


Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3738 Disconnect finisher connector

2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3739 Separate the finisher from the printer

1
2

ENWW Removal and replacement procedures 2345


3. Remove two screws

Figure 1-3740 Remove two screws

4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3741 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

2346 Chapter 1 Removal and replacement ENWW


Figure 1-3742 Remove two screws

2. Open the front door, and then remove three screws.

Figure 1-3743 Remove three screws (front side)

ENWW Removal and replacement procedures 2347


3. Open the top cover door, and then remove three screws.

Figure 1-3744 Remove three screws (top side)

4. Open the rear door, and then remove three screws.

Figure 1-3745 Remove three screws (rear side)

2348 Chapter 1 Removal and replacement ENWW


5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3746 Disconnect one connector and release the retainer

6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3747 Remove the cover

Step 3: Remove the rear door (finisher)

1. Lift the top hinge pin up to release it from the retainer.

ENWW Removal and replacement procedures 2349


Figure 1-3748 Lift the top hinge pin

2. Pull the top hinge pin up to remove it.

Figure 1-3749 Remove the top hinge pin

2350 Chapter 1 Removal and replacement ENWW


3. Use a small, flat-blade screwdriver to release the lower hinge pin from the retainer, and then rotate it away
from the finisher.

Figure 1-3750 Release the lower hinge pin

4. Support the door with one hand, and then pull the lower hinge pin straight up to remove it.

Figure 1-3751 Remove the lower hinge pin

ENWW Removal and replacement procedures 2351


5. Support the door with one hand, and then remove one screw (callout 1) to release the strap. Remove the
front door

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3752 Remove one screw and the front door

Step 4: Remove the rear-upper cover (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Release one tab (callout 1), and then pull the jam-access knob away from the finisher to remove it.

Figure 1-3753 Remove the jam-access knob

2. If the punch unit is installed, remove the punch waste bin (callout 1).

2352 Chapter 1 Removal and replacement ENWW


3. Remove one screw (callout 1) on top of the front cover.

Figure 1-3754 Remove one screw

4. Remove five machine screws (callout 1), and then remove the front cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3755 Remove five screws and the front cover

Step 5: Remove the buffer motor, gear, and sensor

1. Disconnect two connectors (callout 1), and then remove two screws (callout 2).

ENWW Removal and replacement procedures 2353


Figure 1-3756 Disconnect two connectors and remove two screws

2. If you are replacing the gear, slide it off of the shaft.

Figure 1-3757 Slide the gear off of the shaft

2354 Chapter 1 Removal and replacement ENWW


3. If you are replacing the sensor (callout 1), remove it from the motor housing.

Figure 1-3758 Remove the sensor

4. If you are replacing the motor, do the following:).

Reinstallation tip: Reverse the removal steps to install the assembly.

a. Remove two screws (callout 1)

Figure 1-3759 Remove two screws

ENWW Removal and replacement procedures 2355


b. Lower the motor (callout 1) and then pull it away from the housing (callout 2) to remove it.

Figure 1-3760 Remove the buffer motor

Step 6: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

2356 Chapter 1 Removal and replacement ENWW


Removal and replacement: Floor standing finisher front tamper motor (M6)
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the front door assembly (finisher)

● Step 4: Remove the front lower cover (finisher)

● Step 5: Remove the rear door (finisher)

● Step 6: Remove the rear-upper cover (finisher)

● Step 7: Remove the rear-lower cover (finisher)

● Step 8: Remove the caster cover

● Step 9: Remove the lower shield assembly (finisher)

● Step 10: Remove the upper shield assembly (finisher)

● Step 11: Remove the ejector unit (finisher)

● Step 12: Remove the front tamper (finisher)

● Step 13: Remove the front tamper motor (M6)

● Step 14: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the front tamper motor on the finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

ENWW Removal and replacement procedures 2357


JC93-01001A

To order the part, go to www.hp.com/buy/parts.

● Drive Motor, Step

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

Post service test

Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3761 Disconnect finisher connector

2358 Chapter 1 Removal and replacement ENWW


2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3762 Separate the finisher from the printer

1
2

3. Remove two screws

Figure 1-3763 Remove two screws

ENWW Removal and replacement procedures 2359


4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3764 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

Figure 1-3765 Remove two screws

2360 Chapter 1 Removal and replacement ENWW


2. Open the front door, and then remove three screws.

Figure 1-3766 Remove three screws (front side)

3. Open the top cover door, and then remove three screws.

Figure 1-3767 Remove three screws (top side)

ENWW Removal and replacement procedures 2361


4. Open the rear door, and then remove three screws.

Figure 1-3768 Remove three screws (rear side)

5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3769 Disconnect one connector and release the retainer

2362 Chapter 1 Removal and replacement ENWW


6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3770 Remove the cover

Step 3: Remove the front door assembly (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

Figure 1-3771 Remove two screws (left side)

ENWW Removal and replacement procedures 2363


2. Open the front door, and then remove two screws.

Figure 1-3772 Remove two screws (front side)

3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3773 Remove the front door assembly

Step 4: Remove the front lower cover (finisher)

1. At the front of the finisher, remove one screw.

2364 Chapter 1 Removal and replacement ENWW


Figure 1-3774 Remove one screw (front side)

2. At the left side of the finisher, remove two screws.

Figure 1-3775 Remove two screws (left side)

ENWW Removal and replacement procedures 2365


3. At the right side of the finisher, remove three screw caps and the screws behind them.

Figure 1-3776 Remove three caps and screws (right side)

4. Remove the front lower cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3777 Remove the lower front cover

Step 5: Remove the rear door (finisher)

1. Lift the top hinge pin up to release it from the retainer.

2366 Chapter 1 Removal and replacement ENWW


Figure 1-3778 Lift the top hinge pin

2. Pull the top hinge pin up to remove it.

Figure 1-3779 Remove the top hinge pin

ENWW Removal and replacement procedures 2367


3. Use a small, flat-blade screwdriver to release the lower hinge pin from the retainer, and then rotate it away
from the finisher.

Figure 1-3780 Release the lower hinge pin

4. Support the door with one hand, and then pull the lower hinge pin straight up to remove it.

Figure 1-3781 Remove the lower hinge pin

2368 Chapter 1 Removal and replacement ENWW


5. Support the door with one hand, and then remove one screw (callout 1) to release the strap. Remove the
front door

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3782 Remove one screw and the front door

Step 6: Remove the rear-upper cover (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Release one tab (callout 1), and then pull the jam-access knob away from the finisher to remove it.

Figure 1-3783 Remove the jam-access knob

2. If the punch unit is installed, remove the punch waste bin (callout 1).

ENWW Removal and replacement procedures 2369


3. Remove one screw (callout 1) on top of the front cover.

Figure 1-3784 Remove one screw

4. Remove five machine screws (callout 1), and then remove the front cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3785 Remove five screws and the front cover

Step 7: Remove the rear-lower cover (finisher)

1. Remove three screws.

2370 Chapter 1 Removal and replacement ENWW


Figure 1-3786 Remove three screws

2. Rotate the bottom of the cover away from the finisher, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3787 Remove the rear-lower cover

Step 8: Remove the caster cover

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

▲ Remove two screw caps and two self-tapping screws (callout 1). Remove two screw caps and two machine
screws (callout 2). Remove the caster cover.

ENWW Removal and replacement procedures 2371


Figure 1-3788 Remove four screws and the caster cover

Step 9: Remove the lower shield assembly (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Remove four screws (callout 1).

NOTE: Raise the lower output tray as needed to access the screws.

Figure 1-3789 Remove four screws

2372 Chapter 1 Removal and replacement ENWW


2. Slide the shield down (callout 1) to release it from four tabs (callout 2), and then rotate it away from the
finisher (callout 3).

CAUTION: The shield is still attached to the finisher. Do not attempt to completely remove the shield.

Reinstallation tip: Position the shield under the four tabs (callout 2) when reinstalling it.

Figure 1-3790 Release the lower shield

2 1

3. Disconnect one connector (callout 1), and then remove the shield.

NOTE: The figure below shows two connectors. However, this finisher only has one connector.

Make sure to transfer the sensor to a replacement shield.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3791 Disconnect one connector

ENWW Removal and replacement procedures 2373


Step 10: Remove the upper shield assembly (finisher)

1. Bring the lower output tray down by positioning the shaft of a screwdriver on the clutch (callout 1) and
gently pressing to the right to release the clutch. Hold the clutch in the released position and lower the tray
(callout 2) to the lowest position.

Figure 1-3792 Lower the output tray

2. Remove six machine screws (callout 1).

Figure 1-3793 Remove six screws

2374 Chapter 1 Removal and replacement ENWW


3. Rotate the lower edge of the shield away from the finisher (callout 1), and then slide the shield down
(callout 2) to release it from two tabs (callout 3).

CAUTION: The shield is still attached to the finisher. Do not attempt to completely remove the shield.

Reinstallation tip: Position the shield under the two tabs (callout 3) when reinstalling it.

Figure 1-3794 Release the shield

4. Disconnect one connector (callout 1), and then remove the upper shield assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3795 Disconnect one connector

ENWW Removal and replacement procedures 2375


5. If you are replacing the upper shield assembly, locate three sensors (callout 1) on the back of the upper
shield. Remove these sensors and transfer them to the replacement part.

Figure 1-3796 Locate sensors

Step 11: Remove the ejector unit (finisher)

1. Rotate the green wheel to move the staple unit to the center of the finisher.

Figure 1-3797 Move the staple unit to the center

2376 Chapter 1 Removal and replacement ENWW


2. Release one retainer (callout 1), and then disconnect three connectors (callout 2).

Figure 1-3798 Disconnect three connectors

3. Remove two screws (callout 1).

Figure 1-3799 Remove two screws

ENWW Removal and replacement procedures 2377


4. At the left side of the finisher, remove one screw (callout 1).

Figure 1-3800 Remove one screw

5. Press up on the hinge (callout 1), release one tab (callout 2), and then rotate the sensor away from the
finisher (callout 3).

Figure 1-3801 Rotate the sensor

1
3

2378 Chapter 1 Removal and replacement ENWW


6. Remove one screw (callout 1).

Figure 1-3802 Remove one screw

7. Look inside the finisher through the stapler opening in the front and pull down to release and remove one
shaft (callout 1) on the front tamper unit.

Figure 1-3803 Remove the front tamper shaft

ENWW Removal and replacement procedures 2379


8. At the rear of the finisher, disconnect two connectors (callout 1), and then remove three screws (callout 2).

Figure 1-3804 Disconnect two connectors and remove three screws

9. At the left side of the finisher, remove one screw (callout 1).

Figure 1-3805 Remove one screw

2380 Chapter 1 Removal and replacement ENWW


10. Look inside the finisher through the stapler opening in the rear and pull down to release and remove one
shaft (callout 1) on the rear tamper unit.

Figure 1-3806 Remove the rear tamper shaft

11. At the left side of the finisher, disconnect one connector (callout 1).

Figure 1-3807 Disconnect one connector

ENWW Removal and replacement procedures 2381


12. At the rear of the finisher, disconnect one connector (callout 1).

Figure 1-3808 Disconnect one connector

13. At the rear of the finisher, press the wire retainer to the right to access and remove two screws (callout 1).

Figure 1-3809 Disconnect one connector

2382 Chapter 1 Removal and replacement ENWW


14. At the front of the finisher, remove two screws (callout 1).

Figure 1-3810 Remove two screws

15. Lift the inside edges of the front and rear tampers up.

Figure 1-3811 Lift the edges of the tampers

ENWW Removal and replacement procedures 2383


16. Rotate the rear edge of the ejector unit away from the finisher (callout 1), and then slide it toward the rear
of the finisher (callout 2) to remove it. Make sure that the PCA (callout 3) stays clear of the sheet metal
frame.

Figure 1-3812 Remove the ejector unit

1 2
3

17. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Special installation instructions: Ejector unit

a. When the front tamper shaft is removed, the retainer arm that held the one end of the shaft will drop
down. When reinstalling the shaft, raise the retainer arm and position the end of the shaft in the
notch (callout 1).

Figure 1-3813 Reinstall the front tamper shaft

2384 Chapter 1 Removal and replacement ENWW


b. When the rear tamper shaft is removed, the retainer arm that held the one end of the shaft will drop
down. When reinstalling the shaft, raise the retainer arm and position the end of the shaft in the
notch (callout 1).

Figure 1-3814 Reinstall the rear tamper shaft

Step 12: Remove the front tamper (finisher)

▲ Lift the front tamper away from the finisher to remove it

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3815 Remove the front tamper

Step 13: Remove the front tamper motor (M6)

1. Remove two screws (callout 1).

ENWW Removal and replacement procedures 2385


Figure 1-3816 Remove two screws

2. Release the belt (callout 1), and then remove the front tamper motor.

Reinstallation tip: Make sure that the belt is routed correctly when reinstalling the motor.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3817 Release the belt and remove the motor

Step 14: Unpack the replacement assembly

1. Dispose of the defective part.

2386 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 2387


Removal and replacement: Floor standing finisher rear tamper motor (M7)
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the front door assembly (finisher)

● Step 4: Remove the front lower cover (finisher)

● Step 5: Remove the rear door (finisher)

● Step 6: Remove the rear-upper cover (finisher)

● Step 7: Remove the rear-lower cover (finisher)

● Step 8: Remove the caster cover

● Step 9: Remove the lower shield assembly (finisher)

● Step 10: Remove the upper shield assembly (finisher)

● Step 11: Remove the ejector unit (finisher)

● Step 12: Remove the rear tamper (finisher)

● Step 13: Remove the rear tamper motor (M7)

● Step 14: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the rear tamper motor on the finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

2388 Chapter 1 Removal and replacement ENWW


JC93-01001A

To order the part, go to www.hp.com/buy/parts.

● Drive Motor, Step

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

Post service test

Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3818 Disconnect finisher connector

ENWW Removal and replacement procedures 2389


2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3819 Separate the finisher from the printer

1
2

3. Remove two screws

Figure 1-3820 Remove two screws

2390 Chapter 1 Removal and replacement ENWW


4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3821 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

Figure 1-3822 Remove two screws

ENWW Removal and replacement procedures 2391


2. Open the front door, and then remove three screws.

Figure 1-3823 Remove three screws (front side)

3. Open the top cover door, and then remove three screws.

Figure 1-3824 Remove three screws (top side)

2392 Chapter 1 Removal and replacement ENWW


4. Open the rear door, and then remove three screws.

Figure 1-3825 Remove three screws (rear side)

5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3826 Disconnect one connector and release the retainer

ENWW Removal and replacement procedures 2393


6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3827 Remove the cover

Step 3: Remove the front door assembly (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

Figure 1-3828 Remove two screws (left side)

2394 Chapter 1 Removal and replacement ENWW


2. Open the front door, and then remove two screws.

Figure 1-3829 Remove two screws (front side)

3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3830 Remove the front door assembly

Step 4: Remove the front lower cover (finisher)

1. At the front of the finisher, remove one screw.

ENWW Removal and replacement procedures 2395


Figure 1-3831 Remove one screw (front side)

2. At the left side of the finisher, remove two screws.

Figure 1-3832 Remove two screws (left side)

2396 Chapter 1 Removal and replacement ENWW


3. At the right side of the finisher, remove three screw caps and the screws behind them.

Figure 1-3833 Remove three caps and screws (right side)

4. Remove the front lower cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3834 Remove the lower front cover

Step 5: Remove the rear door (finisher)

1. Lift the top hinge pin up to release it from the retainer.

ENWW Removal and replacement procedures 2397


Figure 1-3835 Lift the top hinge pin

2. Pull the top hinge pin up to remove it.

Figure 1-3836 Remove the top hinge pin

2398 Chapter 1 Removal and replacement ENWW


3. Use a small, flat-blade screwdriver to release the lower hinge pin from the retainer, and then rotate it away
from the finisher.

Figure 1-3837 Release the lower hinge pin

4. Support the door with one hand, and then pull the lower hinge pin straight up to remove it.

Figure 1-3838 Remove the lower hinge pin

ENWW Removal and replacement procedures 2399


5. Support the door with one hand, and then remove one screw (callout 1) to release the strap. Remove the
front door

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3839 Remove one screw and the front door

Step 6: Remove the rear-upper cover (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Release one tab (callout 1), and then pull the jam-access knob away from the finisher to remove it.

Figure 1-3840 Remove the jam-access knob

2. If the punch unit is installed, remove the punch waste bin (callout 1).

2400 Chapter 1 Removal and replacement ENWW


3. Remove one screw (callout 1) on top of the front cover.

Figure 1-3841 Remove one screw

4. Remove five machine screws (callout 1), and then remove the front cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3842 Remove five screws and the front cover

Step 7: Remove the rear-lower cover (finisher)

1. Remove three screws.

ENWW Removal and replacement procedures 2401


Figure 1-3843 Remove three screws

2. Rotate the bottom of the cover away from the finisher, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3844 Remove the rear-lower cover

Step 8: Remove the caster cover

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

▲ Remove two screw caps and two self-tapping screws (callout 1). Remove two screw caps and two machine
screws (callout 2). Remove the caster cover.

2402 Chapter 1 Removal and replacement ENWW


Figure 1-3845 Remove four screws and the caster cover

Step 9: Remove the lower shield assembly (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Remove four screws (callout 1).

NOTE: Raise the lower output tray as needed to access the screws.

Figure 1-3846 Remove four screws

ENWW Removal and replacement procedures 2403


2. Slide the shield down (callout 1) to release it from four tabs (callout 2), and then rotate it away from the
finisher (callout 3).

CAUTION: The shield is still attached to the finisher. Do not attempt to completely remove the shield.

Reinstallation tip: Position the shield under the four tabs (callout 2) when reinstalling it.

Figure 1-3847 Release the lower shield

2 1

3. Disconnect one connector (callout 1), and then remove the shield.

NOTE: The figure below shows two connectors. However, this finisher only has one connector.

Make sure to transfer the sensor to a replacement shield.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3848 Disconnect one connector

2404 Chapter 1 Removal and replacement ENWW


Step 10: Remove the upper shield assembly (finisher)

1. Bring the lower output tray down by positioning the shaft of a screwdriver on the clutch (callout 1) and
gently pressing to the right to release the clutch. Hold the clutch in the released position and lower the tray
(callout 2) to the lowest position.

Figure 1-3849 Lower the output tray

2. Remove six machine screws (callout 1).

Figure 1-3850 Remove six screws

ENWW Removal and replacement procedures 2405


3. Rotate the lower edge of the shield away from the finisher (callout 1), and then slide the shield down
(callout 2) to release it from two tabs (callout 3).

CAUTION: The shield is still attached to the finisher. Do not attempt to completely remove the shield.

Reinstallation tip: Position the shield under the two tabs (callout 3) when reinstalling it.

Figure 1-3851 Release the shield

4. Disconnect one connector (callout 1), and then remove the upper shield assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3852 Disconnect one connector

2406 Chapter 1 Removal and replacement ENWW


5. If you are replacing the upper shield assembly, locate three sensors (callout 1) on the back of the upper
shield. Remove these sensors and transfer them to the replacement part.

Figure 1-3853 Locate sensors

Step 11: Remove the ejector unit (finisher)

1. Rotate the green wheel to move the staple unit to the center of the finisher.

Figure 1-3854 Move the staple unit to the center

ENWW Removal and replacement procedures 2407


2. Release one retainer (callout 1), and then disconnect three connectors (callout 2).

Figure 1-3855 Disconnect three connectors

3. Remove two screws (callout 1).

Figure 1-3856 Remove two screws

2408 Chapter 1 Removal and replacement ENWW


4. At the left side of the finisher, remove one screw (callout 1).

Figure 1-3857 Remove one screw

5. Press up on the hinge (callout 1), release one tab (callout 2), and then rotate the sensor away from the
finisher (callout 3).

Figure 1-3858 Rotate the sensor

1
3

ENWW Removal and replacement procedures 2409


6. Remove one screw (callout 1).

Figure 1-3859 Remove one screw

7. Look inside the finisher through the stapler opening in the front and pull down to release and remove one
shaft (callout 1) on the front tamper unit.

Figure 1-3860 Remove the front tamper shaft

2410 Chapter 1 Removal and replacement ENWW


8. At the rear of the finisher, disconnect two connectors (callout 1), and then remove three screws (callout 2).

Figure 1-3861 Disconnect two connectors and remove three screws

9. At the left side of the finisher, remove one screw (callout 1).

Figure 1-3862 Remove one screw

ENWW Removal and replacement procedures 2411


10. Look inside the finisher through the stapler opening in the rear and pull down to release and remove one
shaft (callout 1) on the rear tamper unit.

Figure 1-3863 Remove the rear tamper shaft

11. At the left side of the finisher, disconnect one connector (callout 1).

Figure 1-3864 Disconnect one connector

2412 Chapter 1 Removal and replacement ENWW


12. At the rear of the finisher, disconnect one connector (callout 1).

Figure 1-3865 Disconnect one connector

13. At the rear of the finisher, press the wire retainer to the right to access and remove two screws (callout 1).

Figure 1-3866 Disconnect one connector

ENWW Removal and replacement procedures 2413


14. At the front of the finisher, remove two screws (callout 1).

Figure 1-3867 Remove two screws

15. Lift the inside edges of the front and rear tampers up.

Figure 1-3868 Lift the edges of the tampers

2414 Chapter 1 Removal and replacement ENWW


16. Rotate the rear edge of the ejector unit away from the finisher (callout 1), and then slide it toward the rear
of the finisher (callout 2) to remove it. Make sure that the PCA (callout 3) stays clear of the sheet metal
frame.

Figure 1-3869 Remove the ejector unit

1 2
3

17. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Special installation instructions: Ejector unit

a. When the front tamper shaft is removed, the retainer arm that held the one end of the shaft will drop
down. When reinstalling the shaft, raise the retainer arm and position the end of the shaft in the
notch (callout 1).

Figure 1-3870 Reinstall the front tamper shaft

ENWW Removal and replacement procedures 2415


b. When the rear tamper shaft is removed, the retainer arm that held the one end of the shaft will drop
down. When reinstalling the shaft, raise the retainer arm and position the end of the shaft in the
notch (callout 1).

Figure 1-3871 Reinstall the rear tamper shaft

Step 12: Remove the rear tamper (finisher)

▲ Lift the rear tamper away from the finisher to remove it

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3872 Remove the rear tamper

Step 13: Remove the rear tamper motor (M7)

1. Remove two screws (callout 1).

2416 Chapter 1 Removal and replacement ENWW


Figure 1-3873 Remove two screws

2. Release the belt (callout 1), and then remove the rear tamper motor.

Reinstallation tip: Make sure that the belt is routed correctly when reinstalling the motor.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3874 Release the belt and remove the motor

Step 14: Unpack the replacement assembly

1. Dispose of the defective part.

ENWW Removal and replacement procedures 2417


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

2418 Chapter 1 Removal and replacement ENWW


Removal and replacement: Floor standing finisher SCU motor (M10)
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the front door assembly (finisher)

● Step 4: Remove the front lower cover (finisher)

● Step 5: Remove the rear door (finisher)

● Step 6: Remove the rear-upper cover (finisher)

● Step 7: Remove the rear-lower cover (finisher)

● Step 8: Remove the caster cover

● Step 9: Remove the lower shield assembly (finisher)

● Step 10: Remove the upper shield assembly (finisher)

● Step 10: Remove the SCU motor (M10)

● Step 11: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the SCU motor on the finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC93-01156A

To order the part, go to www.hp.com/buy/parts.

● Motor, Step

ENWW Removal and replacement procedures 2419


Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

○ Connect the printer power cable.

○ Turn the printer power on.

Post service test

Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3875 Disconnect finisher connector

2420 Chapter 1 Removal and replacement ENWW


2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3876 Separate the finisher from the printer

1
2

3. Remove two screws

Figure 1-3877 Remove two screws

ENWW Removal and replacement procedures 2421


4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3878 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

Figure 1-3879 Remove two screws

2422 Chapter 1 Removal and replacement ENWW


2. Open the front door, and then remove three screws.

Figure 1-3880 Remove three screws (front side)

3. Open the top cover door, and then remove three screws.

Figure 1-3881 Remove three screws (top side)

ENWW Removal and replacement procedures 2423


4. Open the rear door, and then remove three screws.

Figure 1-3882 Remove three screws (rear side)

5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3883 Disconnect one connector and release the retainer

2424 Chapter 1 Removal and replacement ENWW


6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3884 Remove the cover

Step 3: Remove the front door assembly (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

Figure 1-3885 Remove two screws (left side)

ENWW Removal and replacement procedures 2425


2. Open the front door, and then remove two screws.

Figure 1-3886 Remove two screws (front side)

3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3887 Remove the front door assembly

Step 4: Remove the front lower cover (finisher)

1. At the front of the finisher, remove one screw.

2426 Chapter 1 Removal and replacement ENWW


Figure 1-3888 Remove one screw (front side)

2. At the left side of the finisher, remove two screws.

Figure 1-3889 Remove two screws (left side)

ENWW Removal and replacement procedures 2427


3. At the right side of the finisher, remove three screw caps and the screws behind them.

Figure 1-3890 Remove three caps and screws (right side)

4. Remove the front lower cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3891 Remove the lower front cover

Step 5: Remove the rear door (finisher)

1. Lift the top hinge pin up to release it from the retainer.

2428 Chapter 1 Removal and replacement ENWW


Figure 1-3892 Lift the top hinge pin

2. Pull the top hinge pin up to remove it.

Figure 1-3893 Remove the top hinge pin

ENWW Removal and replacement procedures 2429


3. Use a small, flat-blade screwdriver to release the lower hinge pin from the retainer, and then rotate it away
from the finisher.

Figure 1-3894 Release the lower hinge pin

4. Support the door with one hand, and then pull the lower hinge pin straight up to remove it.

Figure 1-3895 Remove the lower hinge pin

2430 Chapter 1 Removal and replacement ENWW


5. Support the door with one hand, and then remove one screw (callout 1) to release the strap. Remove the
front door

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3896 Remove one screw and the front door

Step 6: Remove the rear-upper cover (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Release one tab (callout 1), and then pull the jam-access knob away from the finisher to remove it.

Figure 1-3897 Remove the jam-access knob

2. If the punch unit is installed, remove the punch waste bin (callout 1).

ENWW Removal and replacement procedures 2431


3. Remove one screw (callout 1) on top of the front cover.

Figure 1-3898 Remove one screw

4. Remove five machine screws (callout 1), and then remove the front cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3899 Remove five screws and the front cover

Step 7: Remove the rear-lower cover (finisher)

1. Remove three screws.

2432 Chapter 1 Removal and replacement ENWW


Figure 1-3900 Remove three screws

2. Rotate the bottom of the cover away from the finisher, and then remove the cover.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3901 Remove the rear-lower cover

Step 8: Remove the caster cover

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

▲ Remove two screw caps and two self-tapping screws (callout 1). Remove two screw caps and two machine
screws (callout 2). Remove the caster cover.

ENWW Removal and replacement procedures 2433


Figure 1-3902 Remove four screws and the caster cover

Step 9: Remove the lower shield assembly (finisher)

NOTE: The figures in the section might appear slightly different than your finisher. However, the procedures are
correct for this finisher.

1. Remove four screws (callout 1).

NOTE: Raise the lower output tray as needed to access the screws.

Figure 1-3903 Remove four screws

2434 Chapter 1 Removal and replacement ENWW


2. Slide the shield down (callout 1) to release it from four tabs (callout 2), and then rotate it away from the
finisher (callout 3).

CAUTION: The shield is still attached to the finisher. Do not attempt to completely remove the shield.

Reinstallation tip: Position the shield under the four tabs (callout 2) when reinstalling it.

Figure 1-3904 Release the lower shield

2 1

3. Disconnect one connector (callout 1), and then remove the shield.

NOTE: The figure below shows two connectors. However, this finisher only has one connector.

Make sure to transfer the sensor to a replacement shield.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3905 Disconnect one connector

ENWW Removal and replacement procedures 2435


Step 10: Remove the upper shield assembly (finisher)

1. Bring the lower output tray down by positioning the shaft of a screwdriver on the clutch (callout 1) and
gently pressing to the right to release the clutch. Hold the clutch in the released position and lower the tray
(callout 2) to the lowest position.

Figure 1-3906 Lower the output tray

2. Remove six machine screws (callout 1).

Figure 1-3907 Remove six screws

2436 Chapter 1 Removal and replacement ENWW


3. Rotate the lower edge of the shield away from the finisher (callout 1), and then slide the shield down
(callout 2) to release it from two tabs (callout 3).

CAUTION: The shield is still attached to the finisher. Do not attempt to completely remove the shield.

Reinstallation tip: Position the shield under the two tabs (callout 3) when reinstalling it.

Figure 1-3908 Release the shield

4. Disconnect one connector (callout 1), and then remove the upper shield assembly.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3909 Disconnect one connector

ENWW Removal and replacement procedures 2437


5. If you are replacing the upper shield assembly, locate three sensors (callout 1) on the back of the upper
shield. Remove these sensors and transfer them to the replacement part.

Figure 1-3910 Locate sensors

Step 10: Remove the SCU motor (M10)

1. Release one retainer (callout 1), and then disconnect one connector (callout 2).

Figure 1-3911 Disconnect one connector

2438 Chapter 1 Removal and replacement ENWW


2. Remove two screws (callout 1), and then remove the motor and bracket.

Figure 1-3912 Remove two screws

3. Remove two screws (callout 1), and then remove the motor.

Figure 1-3913 Remove two screws and the motor

4. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Special installation instructions: SCU motor (M10)

▲ When installing the motor and bracket, align the tab and slot on the motor bracket with the tab and
slot in the printer.

ENWW Removal and replacement procedures 2439


Figure 1-3914 Install the motor and bracket

Step 11: Unpack the replacement assembly

1. Dispose of the defective part.

NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

2440 Chapter 1 Removal and replacement ENWW


Removal and replacement: Floor standing finisher main tray moving motor (M11)
● Introduction

● Step 1: Remove the left-top cover (finisher)

● Step 2: Remove the top cover (finisher)

● Step 3: Remove the front door assembly (finisher)

● Step 4: Remove the main tray moving motor (M11)

● Step 5: Unpack the replacement assembly

Introduction

This document provides the procedures to remove and replace the main tray moving motor (M11) on the
finisher.

IMPORTANT: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

Before performing service

○ Turn the printer power off. A shutting-down message appears on the control-panel display.

WARNING! To avoid damage to the printer, turn the power off and wait until the printer shuts down before
removing the power cable.

○ Disconnect the printer power cable after the printer has completely shut down (the control-panel display is
blank).

○ Release the finisher from the printer by pulling out on the release latch inside the finisher door.

○ Disconnect the cable from the bridge unit to the finisher.

○ Disconnect the cable from the finisher to the printer.

JC90-01415B
To order the part, go to www.hp.com/buy/parts.

● Motor

Required tools

● #2 JIS screwdriver with a magnetic tip

After performing service

○ Connect the cable from the finisher to the printer.

○ Connect the cable from the bridge unit to the finisher.

○ Attach the finisher to the printer, and then push in on the release latch inside the finisher door.

ENWW Removal and replacement procedures 2441


○ Connect the printer power cable.

○ Turn the printer power on.

Post service test


Process a job through the finisher and verify that the finisher works correctly.

Step 1: Remove the left-top cover (finisher)

1. At the rear of the finisher, disconnect one connector.

Figure 1-3915 Disconnect finisher connector

2. At the front of the finisher, push in on the finisher latch (callout 1), and then slide the finisher away from the
printer (callout 2) to release it.

Figure 1-3916 Separate the finisher from the printer

1
2

2442 Chapter 1 Removal and replacement ENWW


3. Remove two screws

Figure 1-3917 Remove two screws

4. Rotate the rear edge of the cover away from the chassis (callout 1), and then slide the cover toward the
rear of the finisher (callout 2) to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3918 Remove the left-top cover

Step 2: Remove the top cover (finisher)

1. Remove two screws.

ENWW Removal and replacement procedures 2443


Figure 1-3919 Remove two screws

2. Open the front door, and then remove three screws.

Figure 1-3920 Remove three screws (front side)

2444 Chapter 1 Removal and replacement ENWW


3. Open the top cover door, and then remove three screws.

Figure 1-3921 Remove three screws (top side)

4. Open the rear door, and then remove three screws.

Figure 1-3922 Remove three screws (rear side)

ENWW Removal and replacement procedures 2445


5. Slightly lift up the right-rear corner of the cover, disconnect one in-line connector (callout 1), and then
release one retainer (callout 2).

Figure 1-3923 Disconnect one connector and release the retainer

6. Lift the cover straight up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3924 Remove the cover

Step 3: Remove the front door assembly (finisher)

1. At the left side of the finisher, remove two screws (callout 1).

2446 Chapter 1 Removal and replacement ENWW


Figure 1-3925 Remove two screws (left side)

2. Open the front door, and then remove two screws.

Figure 1-3926 Remove two screws (front side)

ENWW Removal and replacement procedures 2447


3. Lift the assembly up and off of the finisher to remove it.

Reinstallation tip: Reverse the removal steps to install the assembly.

Figure 1-3927 Remove the front door assembly

Step 4: Remove the main tray moving motor (M11)

1. Bring the lower output tray down by positioning the shaft of a screwdriver on the clutch (callout 1) and
gently pressing to the right to release the clutch. Hold the clutch in the released position and lower the tray
(callout 2) to the lowest position.

Figure 1-3928 Lower the output tray

2448 Chapter 1 Removal and replacement ENWW


2. Open two retainers (callout 1), and then release the green wires (callout 2).

Figure 1-3929 Open two retainers

1
2

3. Disconnect three connectors (callout 1).

Figure 1-3930 Disconnect three connectors

ENWW Removal and replacement procedures 2449


4. Disconnect one connector (callout 1), and then thread the cable up through the opening in the top of the
bracket.

Figure 1-3931 Disconnect one connector

5. Remove four screws (callout 1), and then remove the motor assembly.

Figure 1-3932 Remove four screws and the motor assembly

2450 Chapter 1 Removal and replacement ENWW


6. Carefully pull the motor assembly away from the printer to remove it.

Figure 1-3933 Remove the motor assembly

7. Reverse the removal steps to install the assembly. Also use the following special installation instructions.

NOTE: Continue to reverse the removal steps to finish installing the assembly.

Special installation instructions: Main tray moving motor (M11)

a. Before installing the motor assembly, slide the bushing (callout 1) off of the shaft.

Figure 1-3934 Remove the bushing

ENWW Removal and replacement procedures 2451


b. Align the flat edges on the bushing with the flat edges on the opening in the motor assembly bracket,
and then install the bushing.

Figure 1-3935 Install the bushing

c. Position the bushing over the shaft, and then install the motor assembly.

Figure 1-3936 Install the motor assembly

Step 5: Unpack the replacement assembly

1. Dispose of the defective part.

2452 Chapter 1 Removal and replacement ENWW


NOTE: HP recommends responsible disposal of the defective part.

http://www8.hp.com/us/en/hp-information/environment/product-recycling.html

2. Unpack the replacement part from the packaging.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Always perform service work at
an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal
chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive
assemblies by placing them in ESD pouches when they are out of the printer.

If the replacement part is a roller or pad, avoid touching the spongy part of it. Skin oils on the roller or pad
can cause paper pickup and/or print-quality problems. HP recommends using disposable gloves when
handling rollers or pads or washing your hands before touching rollers or pads.

IMPORTANT: Make sure that all of the shipping materials (for example shipping tape) are removed from
the replacement part prior to installation.

3. To install an assembly, reverse the removal steps.

NOTE: When applicable, special installation instructions are provided for an assembly at the end of the
removal procedure. Always completely read the removal instructions and follow all special installation
instructions.

ENWW Removal and replacement procedures 2453


2454 Chapter 1 Removal and replacement ENWW
2 Parts and diagrams

● Related documentation and software

● Order parts, accessories, and supplies

● Assembly locations

● How to use the parts list and diagrams

● Parts and diagrams: Document feeder and scanner whole units (780/785)

● Parts and diagrams: Covers (printer)

● Parts and diagrams: Tray pick and duplex path assemblies

● Parts and diagrams: Feedshaft, drop detect, and deskew assemblies

● Parts and diagrams: Left door assembly

● Parts and diagrams: Airflow and right door assemblies

● Parts and diagrams: Electrical assemblies 1

● Parts and diagrams: Electrical assemblies 2

● Parts and diagrams: Printhead assembly

● Parts and diagrams: Printhead wiper assemblies

● Parts and diagrams: Bridge assemblies (floor standing finisher printers)

● Parts and diagrams: Chassis assemblies (floor standing finisher printers)

● Parts and diagrams: Vapor module (floor standing finisher printers)

● Parts and diagrams: FFCs and engine FFC kits

● Parts and diagrams: Discrete cables

● Parts and diagrams: 550-sheet feeder

● Parts and diagrams: 1x550-sheet feeder with storage cabinet

● Parts and diagrams: 3x550-sheet feeder

● Parts and diagrams: High capacity input (HCI) feeder

● Parts and diagrams: Inline finisher

ENWW 2455
● Parts and diagrams: 3,250-sheet floor standing finisher

● Alphabetical parts list

● Numerical parts list

2456 Chapter 2 Parts and diagrams ENWW


Related documentation and software
HP service personnel, go to one of the following Web-based Interactive Search Engines (WISE) sites:

AMS

● https://support.hp.com/wise/home/ams-en

● https://support.hp.com/wise/home/ams-es

● https://support.hp.com/wise/home/ams-pt

APJ

● https://support.hp.com/wise/home/apj-en

● https://support.hp.com/wise/home/apj-ja

● https://support.hp.com/wise/home/apj-ko

● https://support.hp.com/wise/home/apj-zh-Hans

● https://support.hp.com/wise/home/apj-zh-Hant

EMEA

● https://support.hp.com/wise/home/emea-en

Channel partners, go to HP Channel Services Network (CSN) at www.hp.com/partners/csn .

Channel partners, access training materials in the HP University and Partner Learning Center at
https://content.ext.hp.com/sites/LMS/HPU.page.

ENWW Related documentation and software 2457


Order parts, accessories, and supplies
Ordering
Order supplies and paper www.hp.com/go/suresupply

Order genuine HP parts or accessories www.hp.com/buy/parts

or

partsurfer.hp.com

Order through service or support providers Contact an HP-authorized service or support provider.

Order using the HP Embedded Web Server (EWS) To access, in a supported Web browser on your computer, enter the printer IP
address or host name in the address/URL field. The EWS contains a link to the HP
SureSupply Web site, which provides options for purchasing Original HP supplies.

Orderable parts
Not all of the parts shown in the diagrams in this chapter can be ordered. Refer to the table following the
diagram or the parts lists at the end of this chapter to determine if a part is orderable.

Supplies and accessories


To order cartridges, visit www.hp.com (some portions of the HP Web site are available in English only). Ordering
cartridges online is not supported in all countries/regions. However, many countries/regions have information
about ordering by telephone, locating a local store, and printing a shopping list. In addition, go to hp.com/
supplies to obtain information about purchasing HP products in your country/region.

Use only the replacement cartridges that have the same cartridge number as the cartridge that is being
replaced. Find the cartridge number in the following places:

● On the label of the cartridge that is being replaced.

● On a sticker inside the printer. Open the cartridge door to locate the sticker

● Open the printer software, open the HP Printer Assistant, click Shop, and then click Shop For Supplies
Online.

● Open the HP Embedded Web Server (EWS), click the Tools tab, and then under Product Information click the
Supply Status item.

Following are the part numbers for the supplies and accessories available for the printer.

Table 2-1 Supplies and Accessories


Item Description Cartridge number Part number

Maintenance/PMK

Service Fluid Container Replacement ink-collection container Not applicable W1B44A

A7W93-67081

Printhead Wiper kit Replacement wiper assembly with Not applicable W1B43A
instruction guide
A7W93-67080

2458 Chapter 2 Parts and diagrams ENWW


Table 2-1 Supplies and Accessories (continued)

Item Description Cartridge number Part number

Tray 2-N roller kit Replacement rollers for Tray 2-5, Not applicable W1B45A
1x550-sheet trays, and the high
capacity input (HCI) feeder with A7W93-67082
instruction guide

NOTE: Order one kit per tray (each kit


includes three rollers).

Tray 1 Roller Kit Replacement roller for tray 1 (multi- Not applicable A7W93-67039
purpose tray MP)

Document feeder roller kit (780/785 Replacement document feeder roller Not applicable J8J95A
models only) and separation pad with instruction
guide 5851-7202

Document feeder roller kit (P774/P779 Replacement document feeder roller Not applicable W1B47A
models only) and separation pad with instruction
guide A7W93-67083

Accessories

Punch kit 2/3 hole punch Not applicable SL-HPU501T

2/4 hole punch SL-HPU501F

Swedish hole punch SL-HPU501S

HP PageWide 550-sheet Paper Tray Optional input tray Not applicable A7W99A

A7W99-67001

HP PageWide 550-sheet Paper Tray Optional input tray and cabinet stand Not applicable W1B50A
and Stand
W1B50-67001

HP Page Wide 3x550-sheet Paper Tray Optional input trays and stand Not applicable W1B51A
and Stand
W1B51-67001

HP Page Wide 4000-sheet HCI Paper Optional high-capacity input feeder and Not applicable W1B52A
Tray and Stand stand
W1B52-67001

PageWide Door Override Kit Door override kit Not applicable A7W93-67099

ENWW Order parts, accessories, and supplies 2459


Table 2-1 Supplies and Accessories (continued)

Item Description Cartridge number Part number

PageWide Niblet Kit Niblet Kit Not applicable A7W93-67077

● K-Clip_Plastic_3mm

● Retainer-plate-attach

● REDI reflector

● Mount REDI multipick

● Mount REDI sensor

● Holder REDI sensor 2

● Mount sensor OOPS REDI MP

● Shipping restraint SS rear

● Shipping restrain SS front

● Assembly cheater front door

● Assembly cheater side doors

HP Secure High Performance Hard Disk Secure hard disk drive (US government) Not applicable B5L29A
Drive FIPS
B5L29-67903

Two internal USB ports for solutions Optional 2 USB ports for solutions or Not applicable B5L28A
and AA board accessories.
B5L28-67902

HP Foreign Interface Harness (FIH) Optional FIH port for installing Not applicable B5L31A
accessories
B5L31-67902

1 GB Memory DIMM Optional 1GB memory DIMM Not applicable E5K48A

E5K48-67902

HP SmartCard SIPRNet Solutions for US Optional SmartCard SIPRNet solution Not applicable CC543B
Government for US government (requires B5L28A)
CC543-69011

HP SmartCard SIPRNet Solution for US Optional SmartCard SIPRNet solution Not applicable F8B30A
Government for US Government (requires B5L28A)
F8B30-69001

HP JetDirect USB Wireless Print Server USB wireless print server Not applicable J8031A

J8031-61001

HP JetDriect wireless Print Server with Wireless print server with NFC Not applicable J8030A
NFC
J8030-61001

1GB DIMM kit 1GB memory DIMM. Not applicable E5K48-67902

Customer self-repair parts


Customer Self-Repair (CSR) parts are available for HP PageWide printers to reduce repair time. More information
about the CSR program and benefits can be found at www.hp.com/go/csr-support and www.hp.com/go/csr-faq.

2460 Chapter 2 Parts and diagrams ENWW


Genuine HP replacement parts can be ordered at www.hp.com/buy/parts or by contacting an HP-authorized
service or support provider. When ordering, one of the following will be needed: part number, serial number
(found on back of printer), product number, or printer name.

● Parts listed as A: Easy

● Parts listed as B: Difficult and/or requires tools

Table 2-2 Customer self-repair parts


Item Description CSR level Part number

Tray 1 roller kit Replacement Tray 1 roller with instruction B A7W93-67039


guide

HCI right tray assembly Replacement HCI tray (right) with A A7W97-67012
instruction guide

HCI left tray assembly Replacement HCI tray (left) with instruction A A7W97-67008
guide

Document feeder white backing kit Replacement document feeder white B J7Z09-67926
(780/785 models only) backing with instruction guide

Document feeder white backing retention Replacement document feeder white B J7Z09-67927
clip kit (780/785 models only) backing retention clips

Document feeder white backing retention Replacement document feeder white B A7W94-67007
clip kit (P774/P779 models only) backing retention clips

Control panel large touchscreen (780/785 Replacement control panel 203 mm (8 in) B J7Z09-67928
models only) with instruction guide.

Control panel small touchscreen (765/E751 Replacement control panel 109.22 mm (4.3 K0Q15-67901
models) in) with instruction guide.
A Y3Z60-67911
Control panel small touchscreen (P774
models)

Keyboard overlay Kit (FR, IT, RU, DE, ES, UK Replacement keyboard overlay kit A 5851-6019
keyboard) (EMEA) (780/785 models only)

Keyboard overlay Kit (FR-CN, ES-LA, ES, US Replacement keyboard overlay kit A 5851-6020
keyboard) (NA) (780/785 models only)

Keyboard overlay Kit (FR-SW, DE-SW, DA, Replacement keyboard overlay kit A 5851-6021
UK keyboard) (EMEA) (780/785 models
only)

Keyboard overlay Kit (ZHTW, ZHCN (AP) Replacement keyboard overlay kit A 5858-6022
(780/785 models only)

Keyboard overlay Kit (ES, PT) (EMEA) Replacement keyboard overlay kit A 5851-6023
(780/785 models only)

Keyboard overlay Kit (JA-KG, JA-KT) (AP) Replacement keyboard overlay kit A 5851-6024
(780/785 models only)

Keyboard overlay Kit (Chinese) (AP) Replacement keyboard overlay kit A A7W12-67901
(780/785 models only)

Keyboard overlay Kit (Sweden) (EMEA) Replacement keyboard overlay kit A A7W14-67901
(780/785 models only)

ENWW Order parts, accessories, and supplies 2461


Table 2-2 Customer self-repair parts (continued)

Item Description CSR level Part number

eMMC module Kit (752/755/765/E751 J7Z04-67908


models 8GB)
Replacement eMMC module with instruction
A Y3Z60-67906
guide.
eMMC module Kit (774/779/P774/P779
models 16GB)

320GB Hard disk drive (HDD) Kit Replacement HDD. A 5851-6712

Secure hard disk drive (HDD) FIPS Replacement secure HDD. A B5L29-67903

Hard disk drive/Accelerator board Replacement for HDD/Accelerator board A J7Z09-67952

JetDirect Wireless Print Server with NFC Kit Replacement JetDirect wireless print server A J8030-61001
with NFC.

JetDirect wireless print server kit Replacement JetDirect wireless print server. A J8031-61001

HP LaserJet MFP Analog Fax Accessory 500 Replacement accessory 500 Fax PCA. A B5L53-67901
(780/785 models only)

HP Foreign Interface Harness Kit Replacement HP foreign harness kit. A B5L31-67902

Two internal USB ports kit Replacement Two internal USB ports kit. A B5L28-67902

Smartcard NIPRNet solution kit for US Replacement Smartcard NIPRNet solution A CC543-69011
Government for US Government.

Smartcard SIPRNet solution kit for US Replacement Smartcard SIPRNet solution A F8B30-69001
government for US government.

Service Fluid Container Kit Replacement service fluid container kit. A A7W93-67081

Printhead Wiper Kit Replacement printhead wiper kit. A A7W93-67080

Tray 2-5 Roller Kit Replacement trays 2–5 roller kit. A A7W93-67082

Tray 1 Roller Kit Replacement tray 1 roller kit. B A7W93-67039

Tray 2-5 Assembly kit Replacement Trays 2-5 assembly kit. A A7X02-67006

Tray 2 (A4) Replacement tandem main Tray 2. A A7W93-67067

Tray 3 (A4) Replacement tandem main Tray 3. A7W93-67068

Optional 1x550 sheet feeder kit Replacement 1x550 sheet feeder. A A7W99-67001

Optional 1x550 sheet feeder with stand kit Replacement 1x550 sheet feeder with A W1B50-67001
stand.

Optional 3x550 sheet feeder kit Replacement 3x550 sheet feeder. A W1B51-67001

Optional 4000 sheet HCI feeder kit Replacement optional 4000 sheet HCI A W1B52-67001
feeder.

Optional 1x550 sheet feeder and stand Replacement optional 1x550 sheet feeder A A7W95-67024
storage bin kit and stand storage bin.

Upper bin moveable tray kit Upper bin moveable tray kit. B J7Z09-67968

Staple Cartridge In-Cave SS Kit Replacement staple cartridge A J7Z09-67933

Staple cartridge for SS Finisher Kit Replacement staple cartridge A J7Z09-67934

2462 Chapter 2 Parts and diagrams ENWW


Support portals and documentation resources
For additional service and support
HP service personnel, go to one of the following Web-based Interactive Search Engines (WISE) sites:

AMS

● https://support.hp.com/wise/home/ams-en

● https://support.hp.com/wise/home/ams-es

● https://support.hp.com/wise/home/ams-pt

APJ

● https://support.hp.com/wise/home/apj-en

● https://support.hp.com/wise/home/apj-ja

● https://support.hp.com/wise/home/apj-ko

● https://support.hp.com/wise/home/apj-zh-Hans

● https://support.hp.com/wise/home/apj-zh-Hant

EMEA

● https://support.hp.com/wise/home/emea-en

Channel partner resources


Channel partners, go to HP Channel Services Network (GCSN) at www.hp.com/partners/csn .

At these locations, find information on the following topics:

● Install and configure

● Printer specifications

● Up-to-date control panel message (CPMD) troubleshooting

To view a list of control panel message documents per printer in WISE, enter document ID c05048451, to
locate CPMD list.

Go to WISE and enter this document ID c05791539 for written instructions.

– Refer to "Error code and control panel message troubleshooting overview" on page 888 for more
details.

● Solutions for printer issues and emerging issues

● Remove and replace part instructions and videos

● Service advisories

● Warranty and regulatory information

ENWW Order parts, accessories, and supplies 2463


Channel partners, access training materials in the Partner First Learning Center at
www.hpi-external.sabacloud.com.

To access HP PartSurfer information from any mobile device, go to http://partsurfermobile.hp.com/.

2464 Chapter 2 Parts and diagrams ENWW


Assembly locations
● Front view models 774/779/780/785/E776/P774/P779 (MFP)

● Rear view models 774/779/780/785/E776/P774/P779 (MFP)

● Floor standing finisher module (MFP; FSF models only)

● Front view model 755/765/E751/P752 (SFP)

● Rear view model 755/765/E751/P752 (SFP)

Front view models 774/779/780/785/E776/P774/P779 (MFP)


Figure 2-1 Front view models 774/779/780/785/E776/P774/P779 (MFP)
2 3 4 5 6 7 8 9 10

11

18 17 16 15 14 13 12
Table 2-3 Front view models 774/779/780/785/E776/P774/P779 (MFP)
Item Description Item Description

1 Left door 10 Document feeder output


extensions

2 Easy access USB printing port 11 Output bin and output bin stop

3 Scanner assembly 12 Right door (access for clearing


paper jams)

4 Hardware integration pocket 13 Duplexer


(HIP), for connecting accessories
and third party devices

5 Control panel with color 14 Serial number and product


touchscreen display (tilts up for number label
easy viewing)

6 Keyboard *(785f and 785zs 15 On/Off switch


models only). Push the
keyboard in unit it clicks, and
then pull the keyboard out to
use it.

ENWW Assembly locations 2465


Table 2-3 Front view models 774/779/780/785/E776/P774/P779 (MFP) (continued)

Item Description Item Description

7 Document feeder cover / access 16 Tray 2


for clearing paper jams

8 Document feeder input tray 17 Front door (access to the print


cartridges)

9 Document feeder output bin and 18 Service fluid container


output bin and output bin stop

Rear view models 774/779/780/785/E776/P774/P779 (MFP)


Figure 2-2 Rear view models 774/779/780/785/E776/P774/P779 (MFP)

2 3 4 5 6
Item Description

1 Stapler cover

2 Power connection

3 Formatter plate (contains the interface ports)

4 Access door to interface ports and cable lock slot

5 Tray 1 (multi-purpose tray (MP))

6 Tray 1 (MP) extension

2466 Chapter 2 Parts and diagrams ENWW


Floor standing finisher module (MFP; FSF models only)
Figure 2-3 Floor standing finisher module (MFP; FSF models only)

2
1

Table 2-5 Floor standing finisher module (MFP; FSF models only)

Item Description

1 Left door (FSF models)

2 Floor standing finisher module (FSF models)

3 Printer base (all models)

ENWW Assembly locations 2467


Front view model 755/765/E751/P752 (SFP)
Figure 2-4 Front view model 755/765/E751/P752 (SFP)
2 3 4 5 6
7

11 10 9 8
Table 2-6 Front view model 755/765/E751/P752 (SFP)

Item Description Item Description

1 Left door 7 Right door (access to paper


jams)

2 Easy access USB printing port 8 Duplexer

3 Color touchscreen control panel 9 Tray 2


(tilts for easy viewing)

4 On/Off switch 10 Front door (access to print


cartridges)

5 Serial number and product 11 Service fluid container


number label

6 Output bin

2468 Chapter 2 Parts and diagrams ENWW


Rear view model 755/765/E751/P752 (SFP)
Figure 2-5 Rear view model 755/765/E751/P752 (SFP)

1 2 3 4 5
Table 2-7 Rear view model 755/765/E751/P752 (SFP)

Item Description

1 Power connection

2 Formatter face plate (contains interface ports)

3 Interface ports and cable lock slot

4 Tray 1 (multi-purpose tray (MP))

5 Tray 1 (MP) extension

6 Hardware integration pocket (HIP) for connecting accessories and third-party devices

How to use the parts list and diagrams


The figures in this chapter show the major subassemblies in the printer and their component parts. A parts list
table follows each exploded view assembly diagram. Each table lists the item number, the associated part
number, and the description of each part. If a part is not listed in the table, then it is not a field replacement unit
(FRU).

NOTE: In this manual, the abbreviation “PCA” stands for “printed circuit-board assembly.” Components
described as a PCA might consist of a single circuit board or a circuit board plus other parts, such as cables and
sensors.

ENWW How to use the parts list and diagrams 2469


Parts and diagrams: Document feeder and scanner whole units
(780/785)
Document feeder and scanner (780/785/E776/P774/P779)
Figure 2-6 Document feeder and scanner (780/785/E776/P774/P779)

3
6 5
6A

4
12
15
10
13
11
8
7
9
13

2470 Chapter 2 Parts and diagrams ENWW


Table 2-8 Document feeder and scanner (780/785/E776/P774/P779)1

Ref Description Part number Qty

1 ADF whole unit kit (780/785/E776) J7Z09-67929 1

1 ADF whole unit kit (Workflow 780/785/E776) J7Z09-67930 1

1 ADF whole unit kit(P774/P779) Y3Z60-67903

2 ADF lock J7Z09-67916 1

3 ADF white backing kit (780/785/E776) J7Z09-67926 1

3 ADF white backing kit (P774/P779) A7W94-67007 1

4 Kit, image scanner whole unit (780/785/E776) J7Z09-67932 1

4 Kit, image scanner whole unit (P774/P779) Y3Z60-67904 1

5 Scanner control board (SCB) (780/785/E776) J7Z09-67907 1

5 Scanner control board (SCB) (Workflow 780/785/E776) J7Z09-67908 1

5 Scanner control board (SCB) (P744/P779) Y3Z60-67905

6 Control panel (large touchscreen) J7Z09-67928 1

6A Control panel assembly (P774) Y3Z60-67911 1

7 UK English keyboard J7Z09-67910 1

7 US English keyboard J7Z09-67909 1

8 Center lower nose cone assembly J7Z09-67915 1

9 Left lower nose cone assembly (large touchscreen) J7Z09-67914 1

9 Left lower nose cone assembly (small touchscreen) Y3Z60-67907

10 Control panel bezel w/ center CP (large touchscreen J7Z09-67904 1

11 Control panel bezel w/ left CP (large touchscreen) J7Z09-67905 1

11 Control panel bezel w/left CP (small touchscreen) Y3Z60-67908 1

12 HIP cover (MFP) J7Z09-67901 1

13 USB cover (MFP w/ center nose cone) J7Z09-67902 1

13 USB cover (MFP w/ left nose cone) J7Z09-67905 1

Not shown Wireless PCA 0906-3654 1

15 Spacer assembly (large touchscreen) J7Z09-67924 1

15 Spacer assembly (small touchscreen) Y3Z60-67909 1

Not shown Cover, keyboard filler J7Z09-67906 1

Not shown ADF Hinges Kit J7Z09-67931 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: Document feeder and scanner whole units (780/785) 2471
Parts and diagrams: Covers (printer)
Covers (780/785/E776/P774/P779 models)
Figure 2-7 Covers (780/785/E776/P774/P77 models)
21

See Document feeder 20


and scanner
19

13 17 18
24

15

12
14
7 3
8 4
10
16
Chassis

6 23
9

2472 Chapter 2 Parts and diagrams ENWW


Table 2-9 Covers (780/785/E776/P774/P77 models)1

Ref Description Part number Qty

1 Tray 2-5 Assembly Kit A7X02-67006 1

3 Cover, right tower A7W93-67003 1

4 Cover, front tower A7W93-67004 1

6 Cover, lower (internal) front A7W93-67075 1

7 Cover, middle internal A7W93-67065 1

8 Door, cartridge A7W93-67066 1

9 Hinge, right cartridge door A7W93-67073 1

10 Hinge, left cartridge door A7W93-67074 1

12 Handle, rear lift assist A7W93-67043 1

13 Cover, rear J7Z09-67938 1

14 Output bin A7W93-67048 1

15 Strap, left door A7W93-67058 1

16 Strap, right door A7W93-67059 1

17 Cover, formatter assembly J7Z09-67935 1

18 Cover, formatter assembly w/ lLock plate J7Z09-67936 1

19 Cover, inline SS rear assembly (MFP) J7Z09-67922 1

20 Cover, scanner rear w/o SS and spacer (MFP) J7Z09-67923 1

21 Cover, scanner rear w/ SS J7Z09-67917 1

23 Door, right assembly A7W93-67024 1

24 Door, left assembly A7W93-67033 1

24 Door, left assembly (floor standing finisher printers only) Z5G75-60110 1

Not shown PageWide door override kit A7W93-67099 1

Not shown Output 1 static assembly A7W93-67100 1

Not shown Cover, lower front cover retainer kit A7W93-67087 1

Not shown Tray 2 (A4; tandem) A7W93-67067 1

Not shown Tray 3 (A4; tandem) A7W93-67068 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: Covers (printer) 2473


Covers (765/E751/P752 models)
Figure 2-8 Covers (765/E751/P752 models)
21 8
19

22 23
20 13
18

12
Chassis

15
4
7 3
9
11

6
14 16
10

17
1

2474 Chapter 2 Parts and diagrams ENWW


Table 2-10 Covers (765/E751/P752 models)1

Ref Description Part number Qty

1 Tray 2 A7X02-60028 1

3 Cover, right tower A7W93-67003 1

4 Cover, front tower A7W93-67004 1

6 Cover, lower (internal) front A7W93-67075 1

7 Cover, middle internal A7W93-67065 1

8 Cover, top assembly (SFP) J7Z04-67904 1

9 Door, cartridge A7W93-67066 1

10 Hinge, right cartridge door A7W93-67073 1

11 Hinge, left cartridge door A7W93-67074 1

12 Handle, rear lift assist A7W93-67043 1

13 Cover, rear J7Z09-67938 1

14 Output bin A7W93-67048 1

15 Strap, left door A7W93-67058 1

16 Strap, right door A7W93-67059 1

17 Door, right assembly A7W93-67024 1

18 Door, left assembly A7W93-67033 1

19 Control panel assembly (SFP; 765/E751) K0Q15-67901 1

20 Cover, HIP (SFP) G1W39-67905 1

21 Cover, USB (SFP) J7Z04-67901 1

22 Cover, formatter assembly J7Z09-67935 1

23 Cover, formatter assembly w/ lock plate J7Z09-67936 1

Not shown PageWide door override kit A7W93-67099 1

Not shown Output 1 static assembly A7W93-67100 1

Not shown Cover, lower front cover retainer kit A7W93-67087 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: Covers (printer) 2475


Covers (floor standing finisher printers)
Figure 2-9 Covers (FSF printers)
12
10

11

5
3

13
6

8 9
2

2476 Chapter 2 Parts and diagrams ENWW


Table 2-11 Covers (FSF printers)1

Ref Description Part number Qty

1 Door, conditioner cartridge (FSF printers) J7Z09-67985 1

2 Door, upper front (FSF printers) J7Z09-67986 1

3 Cover, conditioner front top (FSF printers) J7Z09-67994 1

4 Cover, front-right support (FSF printers) J7Z09-67996 1

5 Cover, conditioner left-front inner (FSF printers) J7Z09-67989 1

6 Cover, bridge right (FSF printers) J7Z09-67988 1

7 Cover, conditioner right (FSF printers) J7Z09-67987 1

8 Cover, bridge front (FSF printers) J7Z09-67990 1

9 Cover, conditioner inner HPR (FSF printers) J7Z09-67991 1

10 Cover, conditioner left upper trim J7Z09-67992 1

11 Cover, conditioner left upper add-on J7Z09-67993 1

12 Cover, conditioner rear (FSF printers) J7Z09-67994 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: Covers (printer) 2477


Parts and diagrams: Tray pick and duplex path assemblies
Tray pick and duplex path assemblies
Figure 2-10 Tray pick and duplex path assemblies
12
4 5
1
13
3

12
9
10
8
2
14
11
6 7
15

2478 Chapter 2 Parts and diagrams ENWW


Table 2-12 Tray pick and duplex path assemblies1

Ref Description Part number Qty

1 Kit, service fluid container A7W93-67081 1

2 Tray lift assembly A7W93-67022 1

3 Sensor, tray size detect A7W93-67023 1

4 Duplex entry rear gear carrier A7W93-67025 1

5 Duplex entry drive assembly A7W93-67030 1

6 Separation assembly A7W93-67031 1

7 Kit, printhead wiper assembly A7W93-67080 1

8 Tray latch assembly A7W93-67034 1

9 Duplex exit drive assembly A7W93-67038 1

10 Duplex floor A7W93-67052 1

11 Right side vertical path A7W93-67062 1

12 Sensor, reflective edge detection interrupter (REDI) A7W93-67076 3

13 Pick drive clutch A7W93-67078 1

14 Pick arm assembly A7W93-67079 1

15 Right duplexer assembly A7W93-67032 1

Not shown Separation mount bracket 3 tray assembly A7W93-67089 1

Not shown Separation mount bracket right assembly A7W93-67091 1

Not shown Separation mount bracket center assembly A7W93-67092 1

Not shown Separation assembly (Tray 1) A7W93-67098 1

Not shown Torque limiter, Tray 2-x A7W93-67104 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: Tray pick and duplex path assemblies 2479
Parts and diagrams: Feedshaft, drop detect, and deskew assemblies
Feedshaft, drop detect, and deskew assemblies
Figure 2-11 Feedshaft, drop detect, and deskew assemblies
11

6 3

7
10

1
8

2 9
12
4

2480 Chapter 2 Parts and diagrams ENWW


Table 2-13 Feedshaft, drop detect, and deskew assemblies1

Ref Description Part number Qty

1 PCA, feed motor encoder A7W93-67018 1

2 Feed shaft A7W93-67035 1

3 Sensor, drop detect A7W93-67041 1

4 Deskew front drive assembly A7W93-67050 1

5 Deskew rear drive assembly A7W93-67051 1

6 Upper paper guide assembly A7W93-67053 1

7 Motor with bracket, drop detect A7W93-67061 1

8 Kit, image sensor repair A7W93-67063 1

9 Kit, feed motor A7W93-67071 1

10 Sensor, reflective edge detection interrupter (REDI) A7W93-67076 1

11 Kit, drop detect carriage assembly A7W93-67060 1

12 Deskew front drive gear assembly A7W93-67095 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: Feedshaft, drop detect, and deskew assemblies 2481
Parts and diagrams: Left door assembly
Left door assemblies
Figure 2-12 Left door assemblies
4

2482 Chapter 2 Parts and diagrams ENWW


Table 2-14 Left door assemblies1

Ref Description Part number Qty

1 PCA, left door A7W93-67017 1

2 Door, left assembly A7W93-67033 1

2 Door, left assembly (FSF printers) Z5G75-60110 1

3 Kit, tray 1 roller A7W93-67039 1

4 Motor, left side vertical drive assembly A7W93-67055 1

5 Motor, duplex diverter assembly A7W93-67056 1

6 Tray 1 pick and separation assembly A7W93-67098 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: Left door assembly 2483


Left door eject assemblies
Figure 2-13 Left door eject assemblies

5 4

3
2

Chassis

2484 Chapter 2 Parts and diagrams ENWW


Table 2-15 Left door eject assemblies1

Ref Description Part number Qty

1 Door, left assembly A7W93-67033 1

2 Kit, ejection flap drive assembly A7W93-67049 1

3 Ejection drive assembly A7W93-67054 1

4 Main bin full sensor A7W93-67064 1

5 Light, standard output bin A7W93-67072 1

Not shown Tray 1 assembly A7W93-67057 1

Not shown Tray 1 pick roller access cover A7W94-67008 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: Left door assembly 2485


Parts and diagrams: Airflow and right door assemblies
Airflow and right door assemblies
Figure 2-14 Airflow and right door assemblies

Chassis

2486 Chapter 2 Parts and diagrams ENWW


Table 2-16 Airflow and right door assemblies 1

Ref Description Part number Qty

1 Kit, airflow repair (includes ACCM and FFC) A7W93-67027 1

2 Door, right assembly A7W93-67024 1

Not shown Fan, aerosol A7W93-67105 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: Airflow and right door assemblies 2487
Parts and diagrams: Electrical assemblies 1
Electrical assemblies 1
Figure 2-15 Electrical assemblies 1
9 5

19 8
13
7

18

6
14

Chassis 15

2488 Chapter 2 Parts and diagrams ENWW


Table 2-17 Electrical assemblies 1 1

Ref Description Part number Qty

5 Cable, power supply to MPCA J7Z09-67941 1

6 PCA, left front upper A7W93-67019 1

7 PCA, center rear lower A7W93-67020 1

8 PCA, left rear lower A7W93-67021 1

9 Engine control board MPCA Y3Z60-67912 1

13 Sensor, tray/door A7W93-67040 1

14 PCA, right rear lower A7W93-67028 1

15 PCA, temperature/humidity A7W93-67070 1

18 Sensor, left door hall effect PCA A7W93-67096 1

19 PCA, left rear upper A7W93-67029 1

Not shown Main PCA center mount bracket A7W93-67097 1

Not shown Kit, supply interconnect A7W93-67103 1

Not shown Kit, service fluid electrical interconnect A7W93-67102 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: Electrical assemblies 1 2489


Parts and diagrams: Electrical assemblies 2
Electrical assemblies 2
Figure 2-16 Electrical assemblies 2

9 2
3
1
5

11

10

2490 Chapter 2 Parts and diagrams ENWW


Table 2-18 Electrical assemblies 2 1

Ref Description Part number Qty

1 Formatter PCA (765/E751/P752; SFP) J7Z04-67910 2

1 Formatter PCA (765/E751/P752; SFP) China/India J7Z04-67911 1

1 Formatter PCA (780/785/E776; MFP) J7Z09-67042 1

1 Formatter PCA (780/785/E776; MPF) China/India J7Z09-67043 1

1 Formatter PCA (P774/P779; MFP) Y3Z60-67913 1

1 Formatter PCA (P774/P779; MPF) China/India Y3Z60-67902 1

2 Kit, HDD (320 GB standard drive) 5851-6712 1

2 Kit, HDD (500 GB standard secure drive) B5L29-67903 1

2 Kit, HDD (320 GB drive w/ accelerator board) J7Z09-67952 1

3 eMMC module (8GB; 755/765/E751/P752) J7Z04-67908 1

3 eMMC module (16GB; P774/P779) Y3Z60-67906 1

4 Kit, TPM J7Z09-67974 1

5 Analog fax PCA (fax models only) B5L53-67901 1

7 Smart transducer monitor system J7Z09-67951 1

8 Cover, formatter cage J7Z09-67937 1

9 Formatter cage and SFP/MFP faceplates kit J7Z09-67945 1

10 Island of Data (IOD) PCA J7Z09-67946 1

11 Power supply assembly 110/220V J7Z09-67940 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: Electrical assemblies 2 2491


Parts and diagrams: Printhead assembly
Printhead assembly
Figure 2-17 Printhead assembly

Chassis

1
2

2492 Chapter 2 Parts and diagrams ENWW


Table 2-19 Printhead assembly 1

Ref Description Part number Qty

1 Restraints, printhead 2 A7W93-67077 2

2 Kit, printhead service maintenance (includes service fluid container) A7W93-67069 1

3 Kit, printhead FFC cable A7W93-67010 1

Not shown Service fluid container electrical interconnect A7W93-67102 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.
2 See service supplies and accessory table. This part is part of the Pagewide Niblet Kit, and kit contains other service parts.

ENWW Parts and diagrams: Printhead assembly 2493


Parts and diagrams: Printhead wiper assemblies
Printhead wiper assemblies
Figure 2-18 Printhead wiper assemblies
1

Chassis

2494 Chapter 2 Parts and diagrams ENWW


Table 2-20 Printhead wiper assemblies1

Ref Description Part number Qty

1 Motor, printhead wiper A7W93-67045 1

2 Printhead wiper drive assembly Not orderable 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: Printhead wiper assemblies 2495


Parts and diagrams: Bridge assemblies (floor standing finisher
printers)
Bridge assemblies (FSF printers)
Figure 2-19 Bridge assemblies (FSF printers)

8
7

2
9

10 4

11
5

12

2496 Chapter 2 Parts and diagrams ENWW


Table 2-21 Bridge assemblies (FSF printers)1

Ref Description Part number Qty

1 Bridge assembly (FSF printers) J7Z09-67001 1

2 MPCA, bridge (FSF printers) J7Z09-67002 1

3 Cover, bridge MPCA (FSF printers) J7Z09-67004 1

5 Motor, calendar drive (FSF printers) J7Z09-67027 1

6 Roller, calendar assembly (FSF printers) J7Z09-67017 1

7 Sensor, REDI (FSF printers) J7Z09-67007 1

8 Bridge electrical interconnect (FSF printers) J7Z09-67005 1

9 Sensor, bridge jam access (FSF printers) J7Z09-67006 1

10 Supply illumination LED (FSF printers) J7Z09-67019 1

11 Sensor, bridge jam access (FSF printers) J7Z09-67006 1

12 Supply illumination LED (FSF printers) J7Z09-67019 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: Bridge assemblies (floor standing finisher printers) 2497
Parts and diagrams: Chassis assemblies (floor standing finisher
printers)
Chassis assemblies (FSF printers)
Figure 2-20 Chassis assemblies (FSF printers)
7
6 8
13

1
12

3
14
5

4
9
10 11

2498 Chapter 2 Parts and diagrams ENWW


Table 2-22 Chassis assemblies (FSF printers)1

Ref Description Part number Qty

1 Power supply, conditioner (FSF printers) J7Z09-67021 1

2 Fan, exhaust (FSF printers) J7Z09-67011 1

3 PCA, bridge distribution (FSF printers) J7Z09-67003 1

5 Sensor, HPR output jam assembly (REDI) (FSF printers) J7Z09-67022 1

6 Sensor, motor wall temperature (FSF printers) J7Z09-67026 1

7 Cover, conditioner MPCA (FSF printers) J7Z09-67024 1

8 PCA, conditioner main (FSF printers) J7Z09-67018 1

9 Sensor, front door (conditioner) (FSF printers) J7Z09-67029 1

11 Bridge jam clear LED (FSF printers) J7Z09-67020 1

12 Sensor, HPR entrance exit (FSF printers) J7Z09-67030 1

13 Conditioner (bridge) dual HE LMOD assembly (FSF printers) J7Z09-67030 1

14 HPR electrical interconnect (FSF printers) J7Z09-67023 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: Chassis assemblies (floor standing finisher printers) 2499
Parts and diagrams: Vapor module (floor standing finisher printers)
Vapor module (FSF printers)
Figure 2-21 Vapor module (FSF printers)
5

6
7
3

13

1
2

11

10
9

8 12

2500 Chapter 2 Parts and diagrams ENWW


Table 2-23 Vapor module (FSF printers)1

Ref Description Part number Qty

1 Kit, heated pressure roller (HPR; 110V) (FSF printers) J7Z09-67997 1

1 Kit, heated pressure roller (HPR; 220V) (FSF printers) J7Z09-67998 1

3 Conditioner upper paper path module (FSF printers) J7Z09-67032 1

4 Motor wall assembly (FSF printers) J7Z09-67999 1

5 HPR duct and exhaust fan upper( FSF printers) J7Z09-67008 1

6 Fan, cooling 1 (FSF printers) J7Z09-67015 1

7 Exhaust boot upper (FSF printers) J7Z09-67013 1

8 HPR duct (with fan) (FSF printers) J7Z09-67010 1

9 Fan 2, exhaust (with HPR duct) (FSF printers) J7Z09-67015 1

10 Exhaust boot lower (FSF printers) J7Z09-67014 1

11 Lower transport exit guide assembly (FSF printers) J7Z09-67020 1

12 Sensor, HPR entrance exit (FSF printers) J7Z09-67030 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: Vapor module (floor standing finisher printers) 2501
Parts and diagrams: FFCs and engine FFC kits
FFCs and engine FFC kits
Figure 2-22 Examples of FFCs and FFC kits

2502 Chapter 2 Parts and diagrams ENWW


Table 2-24 FFCs and FFC kits 1

Ref Description Part number Qty

Not shown Island of data PCA and FFC kit J7Z09-67946 1

Not shown Engine control PCA FFC kit J7Z09-67947 1

Not shown Printhead assembly FFC cable kit A7W93-67010 1

Not shown Center rear lower FFC kit A7W93-67005 1

Not shown Feed motor FFC Kit A7W93-67007 1

Not shown Left door FFC kit A7W93-67008 1

Not shown Left front upper FFC kit A7W93-67014 1

Not shown Left rear lower FFC kit A7W93-67009 1

Not shown Left rear upper FFC kit A7W93-67013 1

Not shown Right rear lower FFC kit A7W93-67006 1

Not shown Separation FFC kit A7W93-67015 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: FFCs and engine FFC kits 2503
Parts and diagrams: Discrete cables
Discrete cables
Figure 2-23 Discrete cables

2504 Chapter 2 Parts and diagrams ENWW


Table 2-25 Discrete cables1

Ref Description Part number Qty

Not shown Cable, Power supply cables J7Z09-67941 1

Not shown Cable, HDMI ECB to formatter J7Z09-67942 1

Not shown Cable, ECB to formatter power J7Z09-67943 1

Not shown Cable, ECB to formatter J7Z09-67944 1

Not shown Cable, MFP HDMI SCB to formatter w/ finisher J7Z09-67918 1

Not shown Cable, MFP SCB to ECB/formatter w/o finisher J7Z09-67919 1

Not shown Cable, MFP HDMI SCB to formatter w/o finisher J7Z09-67949 1

Not shown Cable, MFP SCB to ECB/formatter w/o finisher J7Z09-67950 1

Not shown Cable, MFP ISA cable assy Enterprise J7Z09-67920 1

Not shown Cable, MFP ISA cable assy Workflow J7Z09-67921 1

Not shown Cable, MFP (P752/P774/P779) ISA cable assy Y3Z60-67910 1

Not shown Cable, SFP control panel to formatter J7Z04-67905 1

Not shown Cable, SFP USB to formatter J7Z04-67906 1

Not shown Cable, SF HIP-2 to formatter J7Z04-67907 1

Not shown Cable, PC to AC control module J7Z09-67948 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: Discrete cables 2505


Discrete Cables and FFCs (floor standing finisher)
Figure 2-24 Discrete cables and FFCs (FSF)

2
9

7
5 6

3
11
10
1

2506 Chapter 2 Parts and diagrams ENWW


Table 2-26 Discrete cables and FFCs (FSF)1

Ref Description Part number Qty

1 Kit, FFC media transport output motor J7Z09-67035 1

2 Kit, FFC post HPR jam sensor PCA J7Z09-67035 1

3 Cable, conditioner media transmission interconnect J7Z09-67036 1

Not shown Kit, FFC mount assembly J7Z09-67035 1

5 Kit, FFC front door sensor (conditioner) J7Z09-67035 1

6 Cable, fans J7Z09-67037 1

7 Cable, finisher to printer J7Z09-67038 1

8 Kit, FFC conditioner distribution J7Z09-67035 1

9 Kit, FFC conditioner distribution interior 1 J7Z09-67035 1

10 Kit, FFC HPR jam wrap J7Z09-67035 1

11 Kit, FFC conditioner jam access J7Z09-67035 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: Discrete cables 2507


Parts and diagrams: 550-sheet feeder
550-sheet feeder covers
Figure 2-25 550-sheet feeder covers
3
2

1
4

2508 Chapter 2 Parts and diagrams ENWW


Table 2-27 550-sheet feeder covers1

Ref Description Part number Qty

1 Cover, right (550-sheet feeder) A7X02-67001 1

2 Cover, left (550-sheet feeder) A7X02-67002 1

3 Cover, rear (550-sheet feeder) A7X02-67003 1

4 Cover, front inner (550-sheet feeder) A7X02-67004 1

5 Tray 2-5 Assembly (550-sheet feeder) A7X02-67006 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: 550-sheet feeder 2509


550-sheet feeder internal assemblies
Figure 2-26 550-sheet feeder internal assemblies
9
2

Chassis 4
5

1
7
11

2510 Chapter 2 Parts and diagrams ENWW


Table 2-28 550-sheet feeder internal assemblies1

Ref Description Part number Qty

1 Tray lift assembly (550-sheet feeder) A7W93-67022 1

2 Sensor, tray size detect (550-sheet feeder) A7W93-67023 2

3 Separation assembly (550-sheet feeder) A7W93-67031 1

4 Tray latch assembly (550-sheet feeder) A7W93-67034 1

5 Pick drive clutch (550-sheet feeder) A7W93-67078 1

6 Tray 2-5 assembly (550-sheet feeder) A7X02-67006 1

7 Pick arm assembly (550-sheet feeder) A7W93-67079 1

9 PCA, tray (550-sheet feeder) A7X02-67005 1

11 Right side vertical path (550-sheet feeder) A7W93-67062 1

Not shown Separation FFC kit A7W93-67015 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: 550-sheet feeder 2511


Parts and diagrams: 1x550-sheet feeder with storage cabinet
1x550-sheet feeder with storage cabinet covers
Figure 2-27 1x550-sheet feeder with storage cabinet covers
1
2

5 5
3
6

4
7
Chassis
5

2512 Chapter 2 Parts and diagrams ENWW


Table 2-29 1x550-sheet feeder with storage cabinet covers 1

Ref Description Part number Qty

1 Cover, stand rear (1x550-sheet feeder with storage cabinet) A7W95-67001 1

2 Cover, stand left (1x550-sheet feeder with storage cabinet) A7W95-67002 1

3 Cover, stand front inner (1x550-sheet feeder with storage cabinet) A7W95-67003 1

4 Door, right (1x550-sheet feeder with storage cabinet) A7W95-67021 1

5 Kit, skirt cover (1x550-sheet feeder with storage cabinet) A7W95-67005 4

6 Tray 2-5 assembly (1x550-sheet feeder with storage cabinet) A7X02-67006 1

7 Storage bin (1x550-sheet feeder with storage cabinet) A7W95-67024 1

Not shown 1x550 sheet feeder right inner cover A7W95–67011 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: 1x550-sheet feeder with storage cabinet 2513
1x550-sheet feeder with storage cabinet internal assemblies
Figure 2-28 1x550-sheet feeder with storage cabinet internal assemblies

Chassis 2
5
8

1
4
6 7

10
11

13

2514 Chapter 2 Parts and diagrams ENWW


Table 2-30 1x550-sheet feeder with storage cabinet internal assemblies1

Ref Description Part number Qty

1 Tray lift assembly (1x550-sheet feeder with storage cabinet) A7W93-67022 1

2 Sensor, tray size detect (1x550-sheet feeder with storage cabinet) A7W93-67023 2

3 Separation assembly (1x550-sheet feeder with storage cabinet) A7W93-67031 1

4 Tray latch assembly (1x550-sheet feeder with storage cabinet) A7W93-67034 1

5 Pick drive clutch (1x550-sheet feeder with storage cabinet) A7W93-67078 1

6 Tray 2-5 Assembly (1x550-sheet feeder with storage cabinet) A7X02-67006 1

7 Pick arm assembly (1x550-sheet feeder with storage cabinet) A7W93-67079 1

8 PCA, tray (1x550-sheet feeder with storage cabinet) A7X02-67005 1

10 Storage bin (1x550-sheet feeder with storage cabinet) A7W95-67024 1

11 Castor, stand swivel (1x550-sheet feeder with storage cabinet) A7W95-67019 4

13 Stand tip foot assembly (1x550-sheet feeder with storage cabinet) A7W95-67026 2

Not shown Separation FFC kit A7W93-67015 1

Not shown 3x550 sheet feeder FFC Kit A7W95–67013 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: 1x550-sheet feeder with storage cabinet 2515
Parts and diagrams: 3x550-sheet feeder
3x550-sheet feeder covers
Figure 2-29 3x550-sheet feeder covers

2 1
Chassis

3 7 7

5 4

6
8
7

2516 Chapter 2 Parts and diagrams ENWW


Table 2-31 3x550-sheet feeder covers1

Ref Description Part number Qty

1 Cover, stand rear (3x550-sheet feeder) A7W95-67001 1

2 Cover, stand left (3x550-sheet feeder) A7W95-67002 1

3 Cover, stand front inner (3x550-sheet feeder) A7W95-67003 1

4 Door, right (3x550-sheet feeder) A7W95-67016 1

5 Cover, stand front spanner (3x550-sheet feeder) A7W95-67004 1

6 Door, stand latch stop (3x550-sheet feeder) A7W95-67012 2

7 Kit, skirt cover (3x550-sheet feeder) A7W95-67005 4

8 Tray 2-5 Assembly (3x550-sheet feeder) A7X02-67006 3


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: 3x550-sheet feeder 2517


3x550-sheet feeder internal assemblies
Figure 2-30 3x550-sheet feeder internal assemblies

7
2
4
Chassis
2
5
12 3 4
2
1 5
4
6 3
12 5
1
3
6 12 11
1

6
9

2518 Chapter 2 Parts and diagrams ENWW


Table 2-32 3x550-sheet feeder internal assemblies 1

Ref Description Part number Qty

1 Tray lift assembly (3x550-sheet feeder) A7W93-67022 3

2 Sensor, tray size detect (3x550-sheet feeder) A7W93-67023 6

3 Separation assembly (3x550-sheet feeder) A7W93-67031 3

4 Tray latch assembly (3x550-sheet feeder) A7W93-67034 3

5 Pick drive clutch (3x550-sheet feeder) A7W93-67078 3

6 Tray 2-5 Assembly (3x550-sheet feeder) A7X02-67006 3

7 PCA, tray (3x550-sheet feeder) A7X02-67005 3

9 Castor, stand swivel (3x550-sheet feeder) A7W95-67019 4

11 Stand tip foot assembly (3x550-sheet feeder) A7W95-67026 2

12 Pick arm assembly (3x550-sheet feeder) A7W93-67079 3

Not shown 3x550 sheet feeder paper tray FFC kit A7W95-67013 1
1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: 3x550-sheet feeder 2519


Parts and diagrams: High capacity input (HCI) feeder
HCI feeder covers
Figure 2-31 HCI feeder covers
2
1

6 3
7 8

3
Chassis

4
5

2520 Chapter 2 Parts and diagrams ENWW


Table 2-33 HCI feeder covers1

Ref Description Part number Qty

1 Cover, stand rear (HCI) A7W95-67001 1

2 Cover, stand left (HCI) A7W95-67002 1

3 Kit, skirt cover (HCI) A7W95-67005 3

4 Bezel, left tray and stand (HCI) A7W97-67001 1

5 Bezel, right tray and stand (HCI) A7W97-67002 1

6 Cover, stand front inner (HCI) A7W97-67003 1

7 Cover, stand front inner lower (HCI) A7W97-67004 1

8 Door, right (HCI) A7W97-67009 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: High capacity input (HCI) feeder 2521
HCI feeder internal assemblies
Figure 2-32 HCI feeder internal assemblies
2
4
Chassis 12 3
2
12
8
10
1
5 10
1

9 6

2522 Chapter 2 Parts and diagrams ENWW


Table 2-34 HCI feeder internal assemblies1

Ref Description Part number Qty

1 Separation assembly (HCI) A7W93-67088 2

2 Pick drive clutch (HCI) A7W93-67078 2

3 Motor, tray lift assembly (HCI) A7W97-67006 2

4 Motor, tray lift interconnect PCA (HCI) A7W97-67007 2

5 Tray, left (HCI) A7W97-67008 1

6 Door, right (HCI) A7W97-67009 1

7 Path jam assembly (HCI) A7W97-67010 1

8 Path jam drive assembly (HCI) A7W97-67011 1

9 Tray, right (HCI) A7W97-67012 1

10 Pick arm assembly (HCI) A7W93-67079 2

12 Tray latch assembly (HCI) A7W93-67034 2

Not shown Separation mount bracket HCI assembly A7W93-67090 2

Not shown HCI FFC Kit A7W97-67005 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: High capacity input (HCI) feeder 2523
Parts and diagrams: Inline finisher
Inline finisher covers
Figure 2-33 Inline finisher covers

4 2

2524 Chapter 2 Parts and diagrams ENWW


Table 2-35 Inline finisher covers1

Ref Description Part number Qty

1 Stapler/Stacker front cover J7Z09–67953 1

2 Stapler/Stacker right cover J7Z09-67954 1

3 Stapler/Stacker inner rear cover J7Z09-67955 1

4 Stapler/Stacker inner left cover J7Z09-67956 1

5 Stapler/Stacker rear cover J7Z09-67922 1

6 Stapler/Stacker support motor assembly cover J7Z09-67976 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: Inline finisher 2525


Inline finisher internal components
Figure 2-34 Inline finisher internal components

11 16 14
13 8 2
7
1

9 6
4
12
19
3
15
17 10

18

2526 Chapter 2 Parts and diagrams ENWW


Table 2-36 Inline finisher internal components 1

Ref Description Part number Qty

1 Stapler/Stacker compiler assembly J7Z09-67970 1

2 Staple paper sensor flag J7Z09-67959 1

3 Stapler/Stacker main PCA J7Z09-67960 1

4 Stapler/Stacker leading edge clamp kit J7Z09-67961 1

6 Stapler/Stacker upper bin motor assembly J7Z09-67963 1

7 Stapler/Stacker support motor assembly J7Z09-67964 1

8 Stapler/Stacker cartridge assembly J7Z09-67965 1

9 Stapler/Stacker ejection path assembly J7Z09-67966 1

10 Stapler/Stacker bin full sensor J7Z09-67967 1

11 Stapler/Stacker staple cartridge J7Z09–67933 1

12 Stapler/Stacker ISA hinge kit J7Z09–67981 1

13 Stapler/Stacker REDI Reflector2 A7W93–67077 1

14 Stapler/Stacker vertical cable guide J7Z09-67977 1

15 Stapler/Stacker bin illumination assembly J7Z09-67978 1

16 Stapler/Stacker horizontal cable guide J7Z09-67979 1

17 Stapler/Stacker bin mezzanine idlers retainer J7Z09-67980 1

18 Stapler/Stacker upper bin and moveable tray J7Z09-67962 1

19 Stapler/Stacker main PCA cover J7Z09-67982 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.
2 Part is in the Niblet Kit A7W93-67077, and kit contains other service parts

ENWW Parts and diagrams: Inline finisher 2527


Inline finisher mezzanine assemblies
Figure 2-35 Inline finisher mezzanine assemblies

4 3

5 1

2528 Chapter 2 Parts and diagrams ENWW


Table 2-37 Inline finisher mezzanine assemblies 1

Ref Description Part number Qty

1 Stapler/Stacker mezzanine repair kit J7Z09-67969 1

3 Stapler/Stacker Door extension/diverter kit J7Z09-67958 1

4 Stapler/Stacker left door upper trim cover 2 A7W96-67005 1

5 Stapler/Stacker support strut2 J7Z09-67975 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.
2 This part includes support strut.

ENWW Parts and diagrams: Inline finisher 2529


Inline finisher FFCs
Figure 2-36 Inline finisher FFCs

2530 Chapter 2 Parts and diagrams ENWW


Table 2-38 Inline finisher FFCs 1

Ref Description Part number Qty

Not shown Stapler/Stacker FFC Kit J7Z09-67973 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: Inline finisher 2531


Parts and diagrams: 3,250-sheet floor standing finisher
Floor standing finisher whole unit replacement (WUR)
Figure 2-37 Floor standing finisher covers WUR

2532 Chapter 2 Parts and diagrams ENWW


Table 2-39 Floor standing finisher WUR1

Ref Description Part number Qty

1 Floor standing finisher JC90-01806A 1

2 Bridge assembly J7Z09-67001 1

3 Kit, heated pressure roller 110V J7Z09-67997 1

3 Kit, heated pressure roller 220V J7Z09-67998 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: 3,250-sheet floor standing finisher 2533


Floor standing finisher covers
Figure 2-38 Floor standing finisher covers

28

16

29

26

27

2534 Chapter 2 Parts and diagrams ENWW


Table 2-40 Floor standing finisher covers1

Ref Description Part number Qty

8 Magnet JC81-08263A 1

12 Rear cover JC63-04986B 1

13 Hinge JC66-04767A 2

14 Cover-r, lower JC63-04987B 1

15 Cover, caster JC63-05787A 1

16 Cover, front upper and lower (with door) JC95-02142A 1

20 Cover, top (left) JC63-05715A 1

22 Finisher sub-top cover assembly JC90-01743A 1

24 Door, rear JC90-01779A 1

25 Finisher sub-top door JC90-01445B 1

26 Output bin, top (cover-t) JC63-04996B 1

27 Output bin, lower (cover-m) JC63-05002B 1

28 Cover, rear-right upper JC63-05716A 1

29 Cover, rear-right lower JC63-05717A 1

30 Shield, lower JC90-01771B 1

31 Shield, upper JC90-01784A 1

32 Output bin sub-tray (cover-s, tray) JC63-05003B 2


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: 3,250-sheet floor standing finisher 2535


Floor standing finisher internal assemblies 1
Figure 2-39 Floor standing finisher internal assemblies 1

2536 Chapter 2 Parts and diagrams ENWW


Table 2-41 Floor standing finisher internal assemblies 11

Ref Description Part number Qty

4 Finisher sub-ejector unit JC90-01409A 1

5 Roller, main-feed entrance JC66-04722A 1

12 Bearing ball 6601-001478 6

14 Photo-interrupter 0604-001415 1

16 Finisher sub-right jam JC90-01457A 1

19 Finisher sub-tamper rear JC90-01807A 1

20 Finisher sub-tamper front JC90-01794A 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: 3,250-sheet floor standing finisher 2537


Floor standing finisher internal assemblies 2
Figure 2-40 Floor standing finisher internal assemblies 2

2538 Chapter 2 Parts and diagrams ENWW


Table 2-42 Floor standing finisher internal assemblies 21

Ref Description Part number Qty

5 Finisher sub feed JC90-01672A 1

6 Spring JC61-07414A 2

9 Bushing JC61-00426A 2

11 Bearing ball 6601-001478 6

12 Main-brush, exit JC67-00817A 1

13 Finisher sub exit JC90-01674A 1

14 Finisher sub-top jam JC90-01455A 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: 3,250-sheet floor standing finisher 2539


Floor standing finisher internal assemblies 3
Figure 2-41 Floor standing finisher internal assemblies 3

40
36A

2540 Chapter 2 Parts and diagrams ENWW


Table 2-43 Floor standing finisher internal assemblies 31

Ref Description Part number Qty

2 Finisher sub-clutch div JC90-01474A 1

4 Finisher sub-end fence JC90-01466A 1

5 Clutch drive JC90-01404A 1

6 Roller, top-feed exit JC66-04727A 1

12 Gear JC66-04602A 1

17 Actuator JC66-04526A 1

18 Cover-t, tray JC63-04995B 1

19 Seal JC62-01328A 1

22 Guide JC61-07206A 1

25 Timing-belt, gear 6602-003649 1

26 Timing-belt, gear 6602-003647 2

28 Timing-belt, gear 6602-003645 2

29 Timing-belt, gear 6602-003640 1

30 Timing-belt, gear 6602-003639 1

31 Bearing ball 6601-003062 2

33 Photo-interrupter 0604-001415 1

36 Finisher sub-hb mtr, exit assembly JC90-01459A 1

36A Finisher sub-hb mtr, entrance assembly JC90-01459A 1

37 Finisher sub-ef mtr, fence JC90-01467A 1

38 Finisher sub-drv buffer JC90-01453A 1

39 Finisher sub-div cam JC90-01458A 1

40 Motor, buffer exit JC90-01673A 1

Not shown Solenoid JC90-01675A 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: 3,250-sheet floor standing finisher 2541


Floor standing finisher internal assemblies 4
Figure 2-42 Floor standing finisher internal assemblies 4

2542 Chapter 2 Parts and diagrams ENWW


Table 2-44 Floor standing finisher internal assemblies 41

Ref Description Part number Qty

2 Finisher sub-staple unit JC90-01765A 1

10 Ground JC63-04984A 1

17 Guide JC61-07192A 1

18 Guide JC61-07189A 1

24 Timing-belt, gear 6602-003652 2

25 Timing-belt, gear 6602-003270 1

26 Top-brush exit JC67-00818A 1

27 Compiler-brush, ceiling front JC67-00820A 1

28 Compiler-brush, ceiling rear JC67-00819A 1

29 Tray HFT motor JC90-01415B 1

30 Motor, paddle JC90-01461A 1

31 Motor, SCU JC90-01414A 1

Not shown PCA - 3K main JC92-02968B 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: 3,250-sheet floor standing finisher 2543


SCU motor and STK motor, floor standing finisher
Figure 2-43 SCU motor and STK motor, floor standing finisher

2544 Chapter 2 Parts and diagrams ENWW


Table 2-45 SCU motor and STK motor, floor standing finisher1

Ref Description Part number Qty

1 Motor, SCU assembly JC90-01414A 1

1-1 Motor, step JC93-01156A 1

1-2 Gear JC66-04604A 1

1-5 Cable clamp 6502-001131 1

1-6 E-ring 6044–000125 2

2 Motor, main tray lift assembly JC90-01415B 1

2-1 Cartridge, ICT-PIN JG70-40542A 1

2-2 Stacker, CSP-worm JC81-07637A 1

2-9 Motor, lift JC31-00178B 1

2-11 Bearing ball 6031-001547 3

2-12 Photo-interrupter 0604-001393 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: 3,250-sheet floor standing finisher 2545


Drive buffer, top lower, and top jam, floor standing finisher
Figure 2-44 Drive buffer, top lower, and top jam, floor standing finisher

2546 Chapter 2 Parts and diagrams ENWW


Table 2-46 Drive buffer, top lower, and top jam, floor standing finisher1

Ref Description Part number Qty

1 Motor, buffer assembly JC90-01453A 1

1-1 Drive motor, step JC93-01155A 1

1-2 Photo-interrupter 0604-001393 1

2 Top lower feed assembly JC90-01454A 1

2-1 Actuator, top exit JC66-04525A 1

2-3 Spring, ts JC61-07411A 1

2-6 Harness, 3k finisher exit path JC39-02322A 1

2-7 Sensor JC32-00020A 1

3 Top jam access path JC90-01455A 2

3-6 Seal JC62-01328A 1

3-7 Spring, ts JC61-07417A 1

3-8 Spring, es JC61-07415A 4

3-9 Spring, ts JC61-07410A 1

3-10 Spring, es JC61-07409A 2

3-11 Guide, diverter JC61-07205A 1

3-12 Guide, top jam JC61-07196A 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: 3,250-sheet floor standing finisher 2547


Entrance guide, mid jam, and main exit, floor standing finisher
Figure 2-45 Entrance guide, mid jam, and main exit, floor standing finisher

2548 Chapter 2 Parts and diagrams ENWW


Table 2-47 Entrance guide, mid jam, and main exit, floor standing finisher1

Ref Description Part number Qty

1-4 Spring, es JC61-07408A 2

1-7 Sensor, rp JC32-00020A 1

2 Finisher sub-mid jam JC90-01450A 1

3 Finisher sub-exit main JC90-01451A 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: 3,250-sheet floor standing finisher 2549


Transfer buffer, right jam, div cam, hb motor, and paddle motor, floor standing finisher
Figure 2-46 Transfer buffer, right jam, div cam, hb motor, and paddle motor, floor standing finisher

2550 Chapter 2 Parts and diagrams ENWW


Table 2-48 Transfer buffer, right jam, div cam, hb motor, and paddle motor, floor standing finisher1

Ref Description Part number Qty

1 Finisher sub exit JC90-01674A 1

1-3 Spring, ts JC61-07413A 2

1-5 Guide, buff div JC61-07204A 1

1-7 Guide, buff exit JC61-08072A 1

1-8 Sensor, rp JC32-00020A 1

2 Finisher sub-right jam JC90-01457A 1

2-1 Magnet JC81-08263A 1

2-2 Spring, ts JC61-07418A 1

3 Finisher sub-div cam JC90-01458A 1

3-1 Ict-pin, paralled, p/u JC70-40360A 1

4 Finisher sub-hb mtr, exit assembly JC90-01459A 1

4 Finisher sub-hb mtr, entrance assembly JC90-01459A 1

4-1 Motor step, ip JC31-00163B 2

5 Motor, paddle assembly JC90-01461A 1

5-1 Drive motor, step JC93-01001A 1

5-3 Photo-interrupter 0604-001393 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: 3,250-sheet floor standing finisher 2551


Front alignment (tamper) unit, floor standing finisher
Figure 2-47 Front alignment (tamper) unit, floor standing finisher

2552 Chapter 2 Parts and diagrams ENWW


Table 2-49 Front alignment (tamper) unit, floor standing finisher1

Ref Description Part number Qty

0 Front tamper unit JC90-01794A 1

13 Driver motor, step JC93-01001B 1

14 Photo-interrupter 0604-001393 1

15 Timing belt, gear 6602-003644 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: 3,250-sheet floor standing finisher 2553


Rear alignment (tamper) unit, floor standing finisher
Figure 2-48 Rear alignment (tamper) unit, floor standing finisher

2554 Chapter 2 Parts and diagrams ENWW


Table 2-50 Rear alignment (tamper) unit, floor standing finisher1

Ref Description Part number Qty

0 Rear tamper unit JC90-01807A 1

1 Driver motor, step JC93-01001B 1

12 Timing belt, gear 6602-003644 1

15 Photo-interrupter 0604-001393 1
1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: 3,250-sheet floor standing finisher 2555


Upper shield, floor standing finisher
Figure 2-49 Upper shield, floor standing finisher

2556 Chapter 2 Parts and diagrams ENWW


Table 2-51 Upper shield, floor standing finisher1

Ref Description Part number Qty

1 Shield, upper JC90-01784A 1

1-1 Photo-interrupter 0604-001393 1

1-9 Cover, stacker JC63-04999B 1

1-10 Spring, ts JC61-07428A 1

1-11 Spring, ts JC61-07427A 1

2 Motor, fence assembly JC90-01467A

2-1 Drive motor, step JC93-01001A 1


1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: 3,250-sheet floor standing finisher 2557


Backpack assembly, floor standing finisher
Figure 2-50 Backpack assembly, floor standing finisher

2
3
7

5
6 4

2558 Chapter 2 Parts and diagrams ENWW


Table 2-52 Backpack assembly, floor standing finisher1

Ref Description Part number Qty

1 Backpack, assembly JC90-01796A 1

2 Bushing JC61-00426A 2

3 Shaft JC66-05209A 1

4 Spring JC61-08295A 2

5 Cable, sensor JC39-02612A 1

6 Cable, power and communication JC39-02610A 1

7 Plunger, backpack JC61-08258A 2

8 Photo-interrupter, sensor 0604-001393 2


1
1 To access HP Part Surfer information, go to http://partsurfermobile.hp.com/.

ENWW Parts and diagrams: 3,250-sheet floor standing finisher 2559


Alphabetical parts list
Table 2-53 Alphabetical parts list
Description Part number Table and page

1x550 sheet feeder right inner cover A7W95–67011 1x550-sheet feeder with storage
cabinet covers 1 on page 2513

3x550 sheet feeder FFC Kit A7W95–67013 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

3x550 sheet feeder paper tray FFC kit A7W95-67013 3x550-sheet feeder internal
assemblies 1 on page 2519

Actuator JC66-04526A Floor standing finisher internal


assemblies 31 on page 2541

Actuator, top exit JC66-04525A Drive buffer, top lower, and top
jam, floor standing finisher1
on page 2547

ADF Hinges Kit J7Z09-67931 Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

ADF lock J7Z09-67916 Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

ADF white backing kit (780/785/E776) J7Z09-67926 Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

ADF white backing kit (P774/P779) A7W94-67007 Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

ADF whole unit kit (780/785/E776) J7Z09-67929 Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

ADF whole unit kit (Workflow 780/785/E776) J7Z09-67930 Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

ADF whole unit kit(P774/P779) Y3Z60-67903 Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

Analog fax PCA (fax models only) B5L53-67901 Electrical assemblies 2 1


on page 2491

Backpack, assembly JC90-01796A Backpack assembly, floor


standing finisher1 on page 2559

Bearing ball 6601-001478 Floor standing finisher internal


assemblies 11 on page 2537

Bearing ball 6601-001478 Floor standing finisher internal


assemblies 21 on page 2539

Bearing ball 6601-003062 Floor standing finisher internal


assemblies 31 on page 2541

2560 Chapter 2 Parts and diagrams ENWW


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Bearing ball 6031-001547 SCU motor and STK motor, floor


standing finisher1 on page 2545

Bezel, left tray and stand (HCI) A7W97-67001 HCI feeder covers1 on page 2521

Bezel, right tray and stand (HCI) A7W97-67002 HCI feeder covers1 on page 2521

Bridge assembly J7Z09-67001 Floor standing finisher WUR1


on page 2533

Bridge assembly (FSF printers) J7Z09-67001 Bridge assemblies (FSF printers)1


on page 2497

Bridge electrical interconnect (FSF printers) J7Z09-67005 Bridge assemblies (FSF printers)1
on page 2497

Bridge jam clear LED (FSF printers) J7Z09-67020 Chassis assemblies (FSF printers)1
on page 2499

Bushing JC61-00426A Floor standing finisher internal


assemblies 21 on page 2539

Bushing JC61-00426A Backpack assembly, floor


standing finisher1 on page 2559

Cable clamp 6502-001131 SCU motor and STK motor, floor


standing finisher1 on page 2545

Cable, conditioner media transmission interconnect J7Z09-67036 Discrete cables and FFCs (FSF)1
on page 2507

Cable, ECB to formatter J7Z09-67944 Discrete cables1 on page 2505

Cable, ECB to formatter power J7Z09-67943 Discrete cables1 on page 2505

Cable, fans J7Z09-67037 Discrete cables and FFCs (FSF)1


on page 2507

Cable, finisher to printer J7Z09-67038 Discrete cables and FFCs (FSF)1


on page 2507

Cable, HDMI ECB to formatter J7Z09-67942 Discrete cables1 on page 2505

Cable, MFP (P752/P774/P779) ISA cable assy Y3Z60-67910 Discrete cables1 on page 2505

Cable, MFP HDMI SCB to formatter w/ finisher J7Z09-67918 Discrete cables1 on page 2505

Cable, MFP HDMI SCB to formatter w/o finisher J7Z09-67949 Discrete cables1 on page 2505

Cable, MFP ISA cable assy Enterprise J7Z09-67920 Discrete cables1 on page 2505

Cable, MFP ISA cable assy Workflow J7Z09-67921 Discrete cables1 on page 2505

Cable, MFP SCB to ECB/formatter w/o finisher J7Z09-67919 Discrete cables1 on page 2505

Cable, MFP SCB to ECB/formatter w/o finisher J7Z09-67950 Discrete cables1 on page 2505

Cable, PC to AC control module J7Z09-67948 Discrete cables1 on page 2505

Cable, power and communication JC39-02610A Backpack assembly, floor


standing finisher1 on page 2559

Cable, Power supply cables J7Z09-67941 Discrete cables1 on page 2505

ENWW Alphabetical parts list 2561


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Cable, power supply to MPCA J7Z09-67941 Electrical assemblies 1 1


on page 2489

Cable, sensor JC39-02612A Backpack assembly, floor


standing finisher1 on page 2559

Cable, SF HIP-2 to formatter J7Z04-67907 Discrete cables1 on page 2505

Cable, SFP control panel to formatter J7Z04-67905 Discrete cables1 on page 2505

Cable, SFP USB to formatter J7Z04-67906 Discrete cables1 on page 2505

Cartridge, ICT-PIN JG70-40542A SCU motor and STK motor, floor


standing finisher1 on page 2545

Castor, stand swivel (1x550-sheet feeder with storage cabinet) A7W95-67019 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

Castor, stand swivel (3x550-sheet feeder) A7W95-67019 3x550-sheet feeder internal


assemblies 1 on page 2519

Center lower nose cone assembly J7Z09-67915 Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

Center rear lower FFC kit A7W93-67005 FFCs and FFC kits 1 on page 2503

Clutch drive JC90-01404A Floor standing finisher internal


assemblies 31 on page 2541

Compiler-brush, ceiling front JC67-00820A Floor standing finisher internal


assemblies 41 on page 2543

Compiler-brush, ceiling rear JC67-00819A Floor standing finisher internal


assemblies 41 on page 2543

Conditioner (bridge) dual HE LMOD assembly (FSF printers) J7Z09-67030 Chassis assemblies (FSF printers)1
on page 2499

Conditioner upper paper path module (FSF printers) J7Z09-67032 Vapor module (FSF printers)1
on page 2501

Control panel (large touchscreen) J7Z09-67928 Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

Control panel assembly (P774) Y3Z60-67911 Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

Control panel assembly (SFP; 765/E751) K0Q15-67901 Covers (765/E751/P752 models)1


on page 2475

Control panel bezel w/ center CP (large touchscreen J7Z09-67904 Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

Control panel bezel w/ left CP (large touchscreen) J7Z09-67905 Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

2562 Chapter 2 Parts and diagrams ENWW


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Control panel bezel w/left CP (small touchscreen) Y3Z60-67908 Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

Cover, bridge front (FSF printers) J7Z09-67990 Covers (FSF printers)1


on page 2477

Cover, bridge MPCA (FSF printers) J7Z09-67004 Bridge assemblies (FSF printers)1
on page 2497

Cover, bridge right (FSF printers) J7Z09-67988 Covers (FSF printers)1


on page 2477

Cover, caster JC63-05787A Floor standing finisher covers1


on page 2535

Cover, conditioner front top (FSF printers) J7Z09-67994 Covers (FSF printers)1
on page 2477

Cover, conditioner inner HPR (FSF printers) J7Z09-67991 Covers (FSF printers)1
on page 2477

Cover, conditioner left upper add-on J7Z09-67993 Covers (FSF printers)1


on page 2477

Cover, conditioner left upper trim J7Z09-67992 Covers (FSF printers)1


on page 2477

Cover, conditioner left-front inner (FSF printers) J7Z09-67989 Covers (FSF printers)1
on page 2477

Cover, conditioner MPCA (FSF printers) J7Z09-67024 Chassis assemblies (FSF printers)1
on page 2499

Cover, conditioner rear (FSF printers) J7Z09-67994 Covers (FSF printers)1


on page 2477

Cover, conditioner right (FSF printers) J7Z09-67987 Covers (FSF printers)1


on page 2477

Cover, formatter assembly J7Z09-67935 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Cover, formatter assembly J7Z09-67935 Covers (765/E751/P752 models)1


on page 2475

Cover, formatter assembly w/ lLock plate J7Z09-67936 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Cover, formatter assembly w/ lock plate J7Z09-67936 Covers (765/E751/P752 models)1


on page 2475

Cover, formatter cage J7Z09-67937 Electrical assemblies 2 1


on page 2491

Cover, front inner (550-sheet feeder) A7X02-67004 550-sheet feeder covers1


on page 2509

Cover, front tower A7W93-67004 Covers (780/785/E776/


P774/P77 models)1
on page 2473

ENWW Alphabetical parts list 2563


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Cover, front tower A7W93-67004 Covers (765/E751/P752 models)1


on page 2475

Cover, front upper and lower (with door) JC95-02142A Floor standing finisher covers1
on page 2535

Cover, front-right support (FSF printers) J7Z09-67996 Covers (FSF printers)1


on page 2477

Cover, HIP (SFP) G1W39-67905 Covers (765/E751/P752 models)1


on page 2475

Cover, inline SS rear assembly (MFP) J7Z09-67922 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Cover, keyboard filler J7Z09-67906 Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

Cover, left (550-sheet feeder) A7X02-67002 550-sheet feeder covers1


on page 2509

Cover, lower (internal) front A7W93-67075 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Cover, lower (internal) front A7W93-67075 Covers (765/E751/P752 models)1


on page 2475

Cover, lower front cover retainer kit A7W93-67087 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Cover, lower front cover retainer kit A7W93-67087 Covers (765/E751/P752 models)1
on page 2475

Cover, middle internal A7W93-67065 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Cover, middle internal A7W93-67065 Covers (765/E751/P752 models)1


on page 2475

Cover, rear J7Z09-67938 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Cover, rear J7Z09-67938 Covers (765/E751/P752 models)1


on page 2475

Cover, rear (550-sheet feeder) A7X02-67003 550-sheet feeder covers1


on page 2509

Cover, rear-right lower JC63-05717A Floor standing finisher covers1


on page 2535

Cover, rear-right upper JC63-05716A Floor standing finisher covers1


on page 2535

Cover, right (550-sheet feeder) A7X02-67001 550-sheet feeder covers1


on page 2509

2564 Chapter 2 Parts and diagrams ENWW


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Cover, right tower A7W93-67003 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Cover, right tower A7W93-67003 Covers (765/E751/P752 models)1


on page 2475

Cover, scanner rear w/ SS J7Z09-67917 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Cover, scanner rear w/o SS and spacer (MFP) J7Z09-67923 Covers (780/785/E776/
P774/P77 models)1
on page 2473

Cover, stacker JC63-04999B Upper shield, floor standing


finisher1 on page 2557

Cover, stand front inner (1x550-sheet feeder with storage cabinet) A7W95-67003 1x550-sheet feeder with storage
cabinet covers 1 on page 2513

Cover, stand front inner (3x550-sheet feeder) A7W95-67003 3x550-sheet feeder covers1
on page 2517

Cover, stand front inner (HCI) A7W97-67003 HCI feeder covers1 on page 2521

Cover, stand front inner lower (HCI) A7W97-67004 HCI feeder covers1 on page 2521

Cover, stand front spanner (3x550-sheet feeder) A7W95-67004 3x550-sheet feeder covers1
on page 2517

Cover, stand left (1x550-sheet feeder with storage cabinet) A7W95-67002 1x550-sheet feeder with storage
cabinet covers 1 on page 2513

Cover, stand left (3x550-sheet feeder) A7W95-67002 3x550-sheet feeder covers1


on page 2517

Cover, stand left (HCI) A7W95-67002 HCI feeder covers1 on page 2521

Cover, stand rear (1x550-sheet feeder with storage cabinet) A7W95-67001 1x550-sheet feeder with storage
cabinet covers 1 on page 2513

Cover, stand rear (3x550-sheet feeder) A7W95-67001 3x550-sheet feeder covers1


on page 2517

Cover, stand rear (HCI) A7W95-67001 HCI feeder covers1 on page 2521

Cover, top (left) JC63-05715A Floor standing finisher covers1


on page 2535

Cover, top assembly (SFP) J7Z04-67904 Covers (765/E751/P752 models)1


on page 2475

Cover, USB (SFP) J7Z04-67901 Covers (765/E751/P752 models)1


on page 2475

Cover-r, lower JC63-04987B Floor standing finisher covers1


on page 2535

Cover-t, tray JC63-04995B Floor standing finisher internal


assemblies 31 on page 2541

ENWW Alphabetical parts list 2565


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Deskew front drive assembly A7W93-67050 Feedshaft, drop detect, and


deskew assemblies1
on page 2481

Deskew front drive gear assembly A7W93-67095 Feedshaft, drop detect, and
deskew assemblies1
on page 2481

Deskew rear drive assembly A7W93-67051 Feedshaft, drop detect, and


deskew assemblies1
on page 2481

Door, cartridge A7W93-67066 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Door, cartridge A7W93-67066 Covers (765/E751/P752 models)1


on page 2475

Door, conditioner cartridge (FSF printers) J7Z09-67985 Covers (FSF printers)1


on page 2477

Door, left assembly A7W93-67033 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Door, left assembly A7W93-67033 Covers (765/E751/P752 models)1


on page 2475

Door, left assembly A7W93-67033 Left door assemblies1


on page 2483

Door, left assembly A7W93-67033 Left door eject assemblies1


on page 2485

Door, left assembly (floor standing finisher printers only) Z5G75-60110 Covers (780/785/E776/
P774/P77 models)1
on page 2473

Door, left assembly (FSF printers) Z5G75-60110 Left door assemblies1


on page 2483

Door, rear JC90-01779A Floor standing finisher covers1


on page 2535

Door, right (1x550-sheet feeder with storage cabinet) A7W95-67021 1x550-sheet feeder with storage
cabinet covers 1 on page 2513

Door, right (3x550-sheet feeder) A7W95-67016 3x550-sheet feeder covers1


on page 2517

Door, right (HCI) A7W97-67009 HCI feeder covers1 on page 2521

Door, right (HCI) A7W97-67009 HCI feeder internal assemblies1


on page 2523

Door, right assembly A7W93-67024 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Door, right assembly A7W93-67024 Covers (765/E751/P752 models)1


on page 2475

2566 Chapter 2 Parts and diagrams ENWW


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Door, right assembly A7W93-67024 Airflow and right door assemblies


1
on page 2487

Door, stand latch stop (3x550-sheet feeder) A7W95-67012 3x550-sheet feeder covers1
on page 2517

Door, upper front (FSF printers) J7Z09-67986 Covers (FSF printers)1


on page 2477

Drive motor, step JC93-01155A Drive buffer, top lower, and top
jam, floor standing finisher1
on page 2547

Drive motor, step JC93-01001A Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

Drive motor, step JC93-01001A Upper shield, floor standing


finisher1 on page 2557

Driver motor, step JC93-01001B Front alignment (tamper) unit,


floor standing finisher1
on page 2553

Driver motor, step JC93-01001B Rear alignment (tamper) unit,


floor standing finisher1
on page 2555

Duplex entry drive assembly A7W93-67030 Tray pick and duplex path
assemblies1 on page 2479

Duplex entry rear gear carrier A7W93-67025 Tray pick and duplex path
assemblies1 on page 2479

Duplex exit drive assembly A7W93-67038 Tray pick and duplex path
assemblies1 on page 2479

Duplex floor A7W93-67052 Tray pick and duplex path


assemblies1 on page 2479

E-ring 6044–000125 SCU motor and STK motor, floor


standing finisher1 on page 2545

Ejection drive assembly A7W93-67054 Left door eject assemblies1


on page 2485

eMMC module (16GB; P774/P779) Y3Z60-67906 Electrical assemblies 2 1


on page 2491

eMMC module (8GB; 755/765/E751/P752) J7Z04-67908 Electrical assemblies 2 1


on page 2491

Engine control board MPCA Y3Z60-67912 Electrical assemblies 1 1


on page 2489

Engine control PCA FFC kit J7Z09-67947 FFCs and FFC kits 1 on page 2503

Exhaust boot lower (FSF printers) J7Z09-67014 Vapor module (FSF printers)1
on page 2501

Exhaust boot upper (FSF printers) J7Z09-67013 Vapor module (FSF printers)1
on page 2501

ENWW Alphabetical parts list 2567


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Fan 2, exhaust (with HPR duct) (FSF printers) J7Z09-67015 Vapor module (FSF printers)1
on page 2501

Fan, aerosol A7W93-67105 Airflow and right door assemblies


1
on page 2487

Fan, cooling 1 (FSF printers) J7Z09-67015 Vapor module (FSF printers)1


on page 2501

Fan, exhaust (FSF printers) J7Z09-67011 Chassis assemblies (FSF printers)1


on page 2499

Feed motor FFC Kit A7W93-67007 FFCs and FFC kits 1 on page 2503

Feed shaft A7W93-67035 Feedshaft, drop detect, and


deskew assemblies1
on page 2481

Finisher sub exit JC90-01674A Floor standing finisher internal


assemblies 21 on page 2539

Finisher sub exit JC90-01674A Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

Finisher sub feed JC90-01672A Floor standing finisher internal


assemblies 21 on page 2539

Finisher sub-clutch div JC90-01474A Floor standing finisher internal


assemblies 31 on page 2541

Finisher sub-div cam JC90-01458A Floor standing finisher internal


assemblies 31 on page 2541

Finisher sub-div cam JC90-01458A Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

Finisher sub-drv buffer JC90-01453A Floor standing finisher internal


assemblies 31 on page 2541

Finisher sub-ef mtr, fence JC90-01467A Floor standing finisher internal


assemblies 31 on page 2541

Finisher sub-ejector unit JC90-01409A Floor standing finisher internal


assemblies 11 on page 2537

Finisher sub-end fence JC90-01466A Floor standing finisher internal


assemblies 31 on page 2541

Finisher sub-exit main JC90-01451A Entrance guide, mid jam, and


main exit, floor standing finisher1
on page 2549

Finisher sub-hb mtr, entrance assembly JC90-01459A Floor standing finisher internal
assemblies 31 on page 2541

Finisher sub-hb mtr, entrance assembly JC90-01459A Transfer buffer, right jam, div
cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

2568 Chapter 2 Parts and diagrams ENWW


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Finisher sub-hb mtr, exit assembly JC90-01459A Floor standing finisher internal
assemblies 31 on page 2541

Finisher sub-hb mtr, exit assembly JC90-01459A Transfer buffer, right jam, div
cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

Finisher sub-mid jam JC90-01450A Entrance guide, mid jam, and


main exit, floor standing finisher1
on page 2549

Finisher sub-right jam JC90-01457A Floor standing finisher internal


assemblies 11 on page 2537

Finisher sub-right jam JC90-01457A Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

Finisher sub-staple unit JC90-01765A Floor standing finisher internal


assemblies 41 on page 2543

Finisher sub-tamper front JC90-01794A Floor standing finisher internal


assemblies 11 on page 2537

Finisher sub-tamper rear JC90-01807A Floor standing finisher internal


assemblies 11 on page 2537

Finisher sub-top cover assembly JC90-01743A Floor standing finisher covers1


on page 2535

Finisher sub-top door JC90-01445B Floor standing finisher covers1


on page 2535

Finisher sub-top jam JC90-01455A Floor standing finisher internal


assemblies 21 on page 2539

Floor standing finisher JC90-01806A Floor standing finisher WUR1


on page 2533

Formatter cage and SFP/MFP faceplates kit J7Z09-67945 Electrical assemblies 2 1


on page 2491

Formatter PCA (765/E751/P752; SFP) J7Z04-67902 Electrical assemblies 2 1


on page 2491

Formatter PCA (765/E751/P752; SFP) China/India J7Z04-67903 Electrical assemblies 2 1


on page 2491

Formatter PCA (780/785/E776; MFP) J7Z09-67912 Electrical assemblies 2 1


on page 2491

Formatter PCA (780/785/E776; MPF) China/India J7Z09-67913 Electrical assemblies 2 1


on page 2491

Formatter PCA (P774/P779; MFP) Y3Z60-67901 Electrical assemblies 2 1


on page 2491

Formatter PCA (P774/P779; MPF) China/India Y3Z60-67902 Electrical assemblies 2 1


on page 2491

ENWW Alphabetical parts list 2569


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Front tamper unit JC90-01794A Front alignment (tamper) unit,


floor standing finisher1
on page 2553

Gear JC66-04602A Floor standing finisher internal


assemblies 31 on page 2541

Gear JC66-04604A SCU motor and STK motor, floor


standing finisher1 on page 2545

Ground JC63-04984A Floor standing finisher internal


assemblies 41 on page 2543

Guide JC61-07206A Floor standing finisher internal


assemblies 31 on page 2541

Guide JC61-07192A Floor standing finisher internal


assemblies 41 on page 2543

Guide JC61-07189A Floor standing finisher internal


assemblies 41 on page 2543

Guide, buff div JC61-07204A Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

Guide, buff exit JC61-08072A Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

Guide, diverter JC61-07205A Drive buffer, top lower, and top


jam, floor standing finisher1
on page 2547

Guide, top jam JC61-07196A Drive buffer, top lower, and top
jam, floor standing finisher1
on page 2547

Handle, rear lift assist A7W93-67043 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Handle, rear lift assist A7W93-67043 Covers (765/E751/P752 models)1


on page 2475

Harness, 3k finisher exit path JC39-02322A Drive buffer, top lower, and top
jam, floor standing finisher1
on page 2547

HCI FFC Kit A7W97-67005 HCI feeder internal assemblies1


on page 2523

Hinge JC66-04767A Floor standing finisher covers1


on page 2535

Hinge, left cartridge door A7W93-67074 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Hinge, left cartridge door A7W93-67074 Covers (765/E751/P752 models)1


on page 2475

2570 Chapter 2 Parts and diagrams ENWW


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Hinge, right cartridge door A7W93-67073 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Hinge, right cartridge door A7W93-67073 Covers (765/E751/P752 models)1


on page 2475

HIP cover (MFP) J7Z09-67901 Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

HPR duct (with fan) (FSF printers) J7Z09-67010 Vapor module (FSF printers)1
on page 2501

HPR duct and exhaust fan upper( FSF printers) J7Z09-67008 Vapor module (FSF printers)1
on page 2501

HPR electrical interconnect (FSF printers) J7Z09-67023 Chassis assemblies (FSF printers)1
on page 2499

Ict-pin, paralled, p/u JC70-40360A Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

Island of Data (IOD) PCA J7Z09-67946 Electrical assemblies 2 1


on page 2491

Island of data PCA and FFC kit J7Z09-67946 FFCs and FFC kits 1 on page 2503

Kit, airflow repair (includes ACCM and FFC) A7W93-67027 Airflow and right door assemblies
1
on page 2487

Kit, drop detect carriage assembly A7W93-67060 Feedshaft, drop detect, and
deskew assemblies1
on page 2481

Kit, ejection flap drive assembly A7W93-67049 Left door eject assemblies1
on page 2485

Kit, feed motor A7W93-67071 Feedshaft, drop detect, and


deskew assemblies1
on page 2481

Kit, FFC conditioner distribution J7Z09-67035 Discrete cables and FFCs (FSF)1
on page 2507

Kit, FFC conditioner distribution interior 1 J7Z09-67035 Discrete cables and FFCs (FSF)1
on page 2507

Kit, FFC conditioner jam access J7Z09-67035 Discrete cables and FFCs (FSF)1
on page 2507

Kit, FFC front door sensor (conditioner) J7Z09-67035 Discrete cables and FFCs (FSF)1
on page 2507

Kit, FFC HPR jam wrap J7Z09-67035 Discrete cables and FFCs (FSF)1
on page 2507

Kit, FFC media transport output motor J7Z09-67035 Discrete cables and FFCs (FSF)1
on page 2507

ENWW Alphabetical parts list 2571


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Kit, FFC mount assembly J7Z09-67035 Discrete cables and FFCs (FSF)1
on page 2507

Kit, FFC post HPR jam sensor PCA J7Z09-67035 Discrete cables and FFCs (FSF)1
on page 2507

Kit, HDD (320 GB drive w/ accelerator board) J7Z09-67952 Electrical assemblies 2 1


on page 2491

Kit, HDD (320 GB standard drive) 5851-6712 Electrical assemblies 2 1


on page 2491

Kit, HDD (500 GB standard secure drive) B5L29-67903 Electrical assemblies 2 1


on page 2491

Kit, heated pressure roller (HPR; 110V) (FSF printers) J7Z09-67997 Vapor module (FSF printers)1
on page 2501

Kit, heated pressure roller (HPR; 220V) (FSF printers) J7Z09-67998 Vapor module (FSF printers)1
on page 2501

Kit, heated pressure roller 110V J7Z09-67997 Floor standing finisher WUR1
on page 2533

Kit, heated pressure roller 220V J7Z09-67998 Floor standing finisher WUR1
on page 2533

Kit, image scanner whole unit (780/785/E776) J7Z09-67932 Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

Kit, image scanner whole unit (P774/P779) Y3Z60-67904 Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

Kit, image sensor repair A7W93-67063 Feedshaft, drop detect, and


deskew assemblies1
on page 2481

Kit, printhead FFC cable A7W93-67010 Printhead assembly 1


on page 2493

Kit, printhead service maintenance (includes service fluid container) A7W93-67069 Printhead assembly 1
on page 2493

Kit, printhead wiper assembly A7W93-67080 Tray pick and duplex path
assemblies1 on page 2479

Kit, service fluid container A7W93-67081 Tray pick and duplex path
assemblies1 on page 2479

Kit, service fluid electrical interconnect A7W93-67102 Electrical assemblies 1 1


on page 2489

Kit, skirt cover (1x550-sheet feeder with storage cabinet) A7W95-67005 1x550-sheet feeder with storage
cabinet covers 1 on page 2513

Kit, skirt cover (3x550-sheet feeder) A7W95-67005 3x550-sheet feeder covers1


on page 2517

Kit, skirt cover (HCI) A7W95-67005 HCI feeder covers1 on page 2521

2572 Chapter 2 Parts and diagrams ENWW


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Kit, supply interconnect A7W93-67103 Electrical assemblies 1 1


on page 2489

Kit, TPM J7Z09-67974 Electrical assemblies 2 1


on page 2491

Kit, tray 1 roller A7W93-67039 Left door assemblies1


on page 2483

Left door FFC kit A7W93-67008 FFCs and FFC kits 1 on page 2503

Left front upper FFC kit A7W93-67014 FFCs and FFC kits 1 on page 2503

Left lower nose cone assembly (large touchscreen) J7Z09-67914 Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

Left lower nose cone assembly (small touchscreen) Y3Z60-67907 Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

Left rear lower FFC kit A7W93-67009 FFCs and FFC kits 1 on page 2503

Left rear upper FFC kit A7W93-67013 FFCs and FFC kits 1 on page 2503

Light, standard output bin A7W93-67072 Left door eject assemblies1


on page 2485

Lower transport exit guide assembly (FSF printers) J7Z09-67020 Vapor module (FSF printers)1
on page 2501

Magnet JC81-08263A Floor standing finisher covers1


on page 2535

Magnet JC81-08263A Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

Main bin full sensor A7W93-67064 Left door eject assemblies1


on page 2485

Main PCA center mount bracket A7W93-67097 Electrical assemblies 1 1


on page 2489

Main-brush, exit JC67-00817A Floor standing finisher internal


assemblies 21 on page 2539

Motor step, ip JC31-00163B Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

Motor wall assembly (FSF printers) J7Z09-67999 Vapor module (FSF printers)1
on page 2501

Motor with bracket, drop detect A7W93-67061 Feedshaft, drop detect, and
deskew assemblies1
on page 2481

Motor, buffer assembly JC90-01453A Drive buffer, top lower, and top
jam, floor standing finisher1
on page 2547

ENWW Alphabetical parts list 2573


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Motor, buffer exit JC90-01673A Floor standing finisher internal


assemblies 31 on page 2541

Motor, calendar drive (FSF printers) J7Z09-67027 Bridge assemblies (FSF printers)1
on page 2497

Motor, duplex diverter assembly A7W93-67056 Left door assemblies1


on page 2483

Motor, fence assembly JC90-01467A Upper shield, floor standing


finisher1 on page 2557

Motor, left side vertical drive assembly A7W93-67055 Left door assemblies1
on page 2483

Motor, lift JC31-00178B SCU motor and STK motor, floor


standing finisher1 on page 2545

Motor, main tray lift assembly JC90-01415B SCU motor and STK motor, floor
standing finisher1 on page 2545

Motor, paddle JC90-01461A Floor standing finisher internal


assemblies 41 on page 2543

Motor, paddle assembly JC90-01461A Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

Motor, printhead wiper A7W93-67045 Printhead wiper assemblies1


on page 2495

Motor, SCU JC90-01414A Floor standing finisher internal


assemblies 41 on page 2543

Motor, SCU assembly JC90-01414A SCU motor and STK motor, floor
standing finisher1 on page 2545

Motor, step JC93-01156A SCU motor and STK motor, floor


standing finisher1 on page 2545

Motor, tray lift assembly (HCI) A7W97-67006 HCI feeder internal assemblies1
on page 2523

Motor, tray lift interconnect PCA (HCI) A7W97-67007 HCI feeder internal assemblies1
on page 2523

MPCA, bridge (FSF printers) J7Z09-67002 Bridge assemblies (FSF printers)1


on page 2497

Output 1 static assembly A7W93-67100 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Output 1 static assembly A7W93-67100 Covers (765/E751/P752 models)1


on page 2475

Output bin A7W93-67048 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Output bin A7W93-67048 Covers (765/E751/P752 models)1


on page 2475

2574 Chapter 2 Parts and diagrams ENWW


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Output bin sub-tray (cover-s, tray) JC63-05003B Floor standing finisher covers1
on page 2535

Output bin, lower (cover-m) JC63-05002B Floor standing finisher covers1


on page 2535

Output bin, top (cover-t) JC63-04996B Floor standing finisher covers1


on page 2535

PageWide door override kit A7W93-67099 Covers (780/785/E776/


P774/P77 models)1
on page 2473

PageWide door override kit A7W93-67099 Covers (765/E751/P752 models)1


on page 2475

Path jam assembly (HCI) A7W97-67010 HCI feeder internal assemblies1


on page 2523

Path jam drive assembly (HCI) A7W97-67011 HCI feeder internal assemblies1
on page 2523

PCA - 3K main JC92-02968B Floor standing finisher internal


assemblies 41 on page 2543

PCA, bridge distribution (FSF printers) J7Z09-67003 Chassis assemblies (FSF printers)1
on page 2499

PCA, center rear lower A7W93-67020 Electrical assemblies 1 1


on page 2489

PCA, conditioner main (FSF printers) J7Z09-67018 Chassis assemblies (FSF printers)1
on page 2499

PCA, feed motor encoder A7W93-67018 Feedshaft, drop detect, and


deskew assemblies1
on page 2481

PCA, left door A7W93-67017 Left door assemblies1


on page 2483

PCA, left front upper A7W93-67019 Electrical assemblies 1 1


on page 2489

PCA, left rear lower A7W93-67021 Electrical assemblies 1 1


on page 2489

PCA, left rear upper A7W93-67029 Electrical assemblies 1 1


on page 2489

PCA, right rear lower A7W93-67028 Electrical assemblies 1 1


on page 2489

PCA, temperature/humidity A7W93-67070 Electrical assemblies 1 1


on page 2489

PCA, tray (1x550-sheet feeder with storage cabinet) A7X02-67005 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

PCA, tray (3x550-sheet feeder) A7X02-67005 3x550-sheet feeder internal


assemblies 1 on page 2519

ENWW Alphabetical parts list 2575


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

PCA, tray (550-sheet feeder) A7X02-67005 550-sheet feeder internal


assemblies1 on page 2511

Photo-interrupter 0604-001415 Floor standing finisher internal


assemblies 11 on page 2537

Photo-interrupter 0604-001415 Floor standing finisher internal


assemblies 31 on page 2541

Photo-interrupter 0604-001393 SCU motor and STK motor, floor


standing finisher1 on page 2545

Photo-interrupter 0604-001393 Drive buffer, top lower, and top


jam, floor standing finisher1
on page 2547

Photo-interrupter 0604-001393 Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

Photo-interrupter 0604-001393 Front alignment (tamper) unit,


floor standing finisher1
on page 2553

Photo-interrupter 0604-001393 Rear alignment (tamper) unit,


floor standing finisher1
on page 2555

Photo-interrupter 0604-001393 Upper shield, floor standing


finisher1 on page 2557

Photo-interrupter, sensor 0604-001393 Backpack assembly, floor


standing finisher1 on page 2559

Pick arm assembly A7W93-67079 Tray pick and duplex path


assemblies1 on page 2479

Pick arm assembly (1x550-sheet feeder with storage cabinet) A7W93-67079 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

Pick arm assembly (3x550-sheet feeder) A7W93-67079 3x550-sheet feeder internal


assemblies 1 on page 2519

Pick arm assembly (550-sheet feeder) A7W93-67079 550-sheet feeder internal


assemblies1 on page 2511

Pick arm assembly (HCI) A7W93-67079 HCI feeder internal assemblies1


on page 2523

Pick drive clutch A7W93-67078 Tray pick and duplex path


assemblies1 on page 2479

Pick drive clutch (1x550-sheet feeder with storage cabinet) A7W93-67078 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

Pick drive clutch (3x550-sheet feeder) A7W93-67078 3x550-sheet feeder internal


assemblies 1 on page 2519

Pick drive clutch (550-sheet feeder) A7W93-67078 550-sheet feeder internal


assemblies1 on page 2511

2576 Chapter 2 Parts and diagrams ENWW


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Pick drive clutch (HCI) A7W93-67078 HCI feeder internal assemblies1


on page 2523

Plunger, backpack JC61-08258A Backpack assembly, floor


standing finisher1 on page 2559

Power supply assembly 110/220V J7Z09-67940 Electrical assemblies 2 1


on page 2491

Power supply, conditioner (FSF printers) J7Z09-67021 Chassis assemblies (FSF printers)1
on page 2499

Printhead assembly FFC cable kit A7W93-67010 FFCs and FFC kits 1 on page 2503

Printhead wiper drive assembly Not orderable Printhead wiper assemblies1


on page 2495

Rear cover JC63-04986B Floor standing finisher covers1


on page 2535

Rear tamper unit JC90-01807A Rear alignment (tamper) unit,


floor standing finisher1
on page 2555

Restraints, printhead 2 A7W93-67077 Printhead assembly 1


on page 2493

Right duplexer assembly A7W93-67032 Tray pick and duplex path


assemblies1 on page 2479

Right rear lower FFC kit A7W93-67006 FFCs and FFC kits 1 on page 2503

Right side vertical path A7W93-67062 Tray pick and duplex path
assemblies1 on page 2479

Right side vertical path (550-sheet feeder) A7W93-67062 550-sheet feeder internal
assemblies1 on page 2511

Roller, calendar assembly (FSF printers) J7Z09-67017 Bridge assemblies (FSF printers)1
on page 2497

Roller, main-feed entrance JC66-04722A Floor standing finisher internal


assemblies 11 on page 2537

Roller, top-feed exit JC66-04727A Floor standing finisher internal


assemblies 31 on page 2541

Scanner control board (SCB) (780/785/E776) J7Z09-67907 Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

Scanner control board (SCB) (P744/P779) Y3Z60-67905 Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

Scanner control board (SCB) (Workflow 780/785/E776) J7Z09-67908 Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

Seal JC62-01328A Floor standing finisher internal


assemblies 31 on page 2541

ENWW Alphabetical parts list 2577


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Seal JC62-01328A Drive buffer, top lower, and top


jam, floor standing finisher1
on page 2547

Sensor JC32-00020A Drive buffer, top lower, and top


jam, floor standing finisher1
on page 2547

Sensor, bridge jam access (FSF printers) J7Z09-67006 Bridge assemblies (FSF printers)1
on page 2497

Sensor, bridge jam access (FSF printers) J7Z09-67006 Bridge assemblies (FSF printers)1
on page 2497

Sensor, drop detect A7W93-67041 Feedshaft, drop detect, and


deskew assemblies1
on page 2481

Sensor, front door (conditioner) (FSF printers) J7Z09-67029 Chassis assemblies (FSF printers)1
on page 2499

Sensor, HPR entrance exit (FSF printers) J7Z09-67030 Chassis assemblies (FSF printers)1
on page 2499

Sensor, HPR entrance exit (FSF printers) J7Z09-67030 Vapor module (FSF printers)1
on page 2501

Sensor, HPR output jam assembly (REDI) (FSF printers) J7Z09-67022 Chassis assemblies (FSF printers)1
on page 2499

Sensor, left door hall effect PCA A7W93-67096 Electrical assemblies 1 1


on page 2489

Sensor, motor wall temperature (FSF printers) J7Z09-67026 Chassis assemblies (FSF printers)1
on page 2499

Sensor, REDI (FSF printers) J7Z09-67007 Bridge assemblies (FSF printers)1


on page 2497

Sensor, reflective edge detection interrupter (REDI) A7W93-67076 Tray pick and duplex path
assemblies1 on page 2479

Sensor, reflective edge detection interrupter (REDI) A7W93-67076 Feedshaft, drop detect, and
deskew assemblies1
on page 2481

Sensor, rp JC32-00020A Entrance guide, mid jam, and


main exit, floor standing finisher1
on page 2549

Sensor, rp JC32-00020A Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

Sensor, tray size detect A7W93-67023 Tray pick and duplex path
assemblies1 on page 2479

Sensor, tray size detect (1x550-sheet feeder with storage cabinet) A7W93-67023 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

2578 Chapter 2 Parts and diagrams ENWW


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Sensor, tray size detect (3x550-sheet feeder) A7W93-67023 3x550-sheet feeder internal
assemblies 1 on page 2519

Sensor, tray size detect (550-sheet feeder) A7W93-67023 550-sheet feeder internal
assemblies1 on page 2511

Sensor, tray/door A7W93-67040 Electrical assemblies 1 1


on page 2489

Separation assembly A7W93-67031 Tray pick and duplex path


assemblies1 on page 2479

Separation assembly (1x550-sheet feeder with storage cabinet) A7W93-67031 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

Separation assembly (3x550-sheet feeder) A7W93-67031 3x550-sheet feeder internal


assemblies 1 on page 2519

Separation assembly (550-sheet feeder) A7W93-67031 550-sheet feeder internal


assemblies1 on page 2511

Separation assembly (HCI) A7W93-67088 HCI feeder internal assemblies1


on page 2523

Separation assembly (Tray 1) A7W93-67098 Tray pick and duplex path


assemblies1 on page 2479

Separation FFC kit A7W93-67015 FFCs and FFC kits 1 on page 2503

Separation FFC kit A7W93-67015 550-sheet feeder internal


assemblies1 on page 2511

Separation FFC kit A7W93-67015 1x550-sheet feeder with storage


cabinet internal assemblies1
on page 2515

Separation mount bracket 3 tray assembly A7W93-67089 Tray pick and duplex path
assemblies1 on page 2479

Separation mount bracket center assembly A7W93-67092 Tray pick and duplex path
assemblies1 on page 2479

Separation mount bracket HCI assembly A7W93-67090 HCI feeder internal assemblies1
on page 2523

Separation mount bracket right assembly A7W93-67091 Tray pick and duplex path
assemblies1 on page 2479

Service fluid container electrical interconnect A7W93-67102 Printhead assembly 1


on page 2493

Shaft JC66-05209A Backpack assembly, floor


standing finisher1 on page 2559

Shield, lower JC90-01771B Floor standing finisher covers1


on page 2535

Shield, upper JC90-01784A Floor standing finisher covers1


on page 2535

Shield, upper JC90-01784A Upper shield, floor standing


finisher1 on page 2557

ENWW Alphabetical parts list 2579


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Smart transducer monitor system J7Z09-67951 Electrical assemblies 2 1


on page 2491

Solenoid JC90-01675A Floor standing finisher internal


assemblies 31 on page 2541

Spacer assembly (large touchscreen) J7Z09-67924 Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

Spacer assembly (small touchscreen) Y3Z60-67909 Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

Spring JC61-07414A Floor standing finisher internal


assemblies 21 on page 2539

Spring JC61-08295A Backpack assembly, floor


standing finisher1 on page 2559

Spring, es JC61-07415A Drive buffer, top lower, and top


jam, floor standing finisher1
on page 2547

Spring, es JC61-07409A Drive buffer, top lower, and top


jam, floor standing finisher1
on page 2547

Spring, es JC61-07408A Entrance guide, mid jam, and


main exit, floor standing finisher1
on page 2549

Spring, ts JC61-07411A Drive buffer, top lower, and top


jam, floor standing finisher1
on page 2547

Spring, ts JC61-07417A Drive buffer, top lower, and top


jam, floor standing finisher1
on page 2547

Spring, ts JC61-07410A Drive buffer, top lower, and top


jam, floor standing finisher1
on page 2547

Spring, ts JC61-07413A Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

Spring, ts JC61-07418A Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

Spring, ts JC61-07428A Upper shield, floor standing


finisher1 on page 2557

Spring, ts JC61-07427A Upper shield, floor standing


finisher1 on page 2557

Stacker, CSP-worm JC81-07637A SCU motor and STK motor, floor


standing finisher1 on page 2545

2580 Chapter 2 Parts and diagrams ENWW


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Stand tip foot assembly (1x550-sheet feeder with storage cabinet) A7W95-67026 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

Stand tip foot assembly (3x550-sheet feeder) A7W95-67026 3x550-sheet feeder internal
assemblies 1 on page 2519

Staple paper sensor flag J7Z09-67959 Inline finisher internal


components 1 on page 2527

Stapler/Stacker bin full sensor J7Z09-67967 Inline finisher internal


components 1 on page 2527

Stapler/Stacker bin illumination assembly J7Z09-67978 Inline finisher internal


components 1 on page 2527

Stapler/Stacker bin mezzanine idlers retainer J7Z09-67980 Inline finisher internal


components 1 on page 2527

Stapler/Stacker cartridge assembly J7Z09-67965 Inline finisher internal


components 1 on page 2527

Stapler/Stacker compiler assembly J7Z09-67970 Inline finisher internal


components 1 on page 2527

Stapler/Stacker Door extension/diverter kit J7Z09-67958 Inline finisher mezzanine


assemblies 1 on page 2529

Stapler/Stacker ejection path assembly J7Z09-67966 Inline finisher internal


components 1 on page 2527

Stapler/Stacker FFC Kit J7Z09-67973 Inline finisher FFCs 1


on page 2531

Stapler/Stacker front cover J7Z09–67953 Inline finisher covers1


on page 2525

Stapler/Stacker horizontal cable guide J7Z09-67979 Inline finisher internal


components 1 on page 2527

Stapler/Stacker inner left cover J7Z09-67956 Inline finisher covers1


on page 2525

Stapler/Stacker inner rear cover J7Z09-67955 Inline finisher covers1


on page 2525

Stapler/Stacker ISA hinge kit J7Z09–67981 Inline finisher internal


components 1 on page 2527

Stapler/Stacker leading edge clamp kit J7Z09-67961 Inline finisher internal


components 1 on page 2527

Stapler/Stacker left door upper trim cover 2 A7W96-67005 Inline finisher mezzanine
assemblies 1 on page 2529

Stapler/Stacker main PCA J7Z09-67960 Inline finisher internal


components 1 on page 2527

Stapler/Stacker main PCA cover J7Z09-67982 Inline finisher internal


components 1 on page 2527

Stapler/Stacker mezzanine repair kit J7Z09-67969 Inline finisher mezzanine


assemblies 1 on page 2529

ENWW Alphabetical parts list 2581


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Stapler/Stacker rear cover J7Z09-67922 Inline finisher covers1


on page 2525

Stapler/Stacker REDI Reflector2 A7W93–67077 Inline finisher internal


components 1 on page 2527

Stapler/Stacker right cover J7Z09-67954 Inline finisher covers1


on page 2525

Stapler/Stacker staple cartridge J7Z09–67933 Inline finisher internal


components 1 on page 2527

Stapler/Stacker support motor assembly J7Z09-67964 Inline finisher internal


components 1 on page 2527

Stapler/Stacker support motor assembly cover J7Z09-67976 Inline finisher covers1


on page 2525

Stapler/Stacker support strut2 J7Z09-67975 Inline finisher mezzanine


assemblies 1 on page 2529

Stapler/Stacker upper bin and moveable tray J7Z09-67962 Inline finisher internal
components 1 on page 2527

Stapler/Stacker upper bin motor assembly J7Z09-67963 Inline finisher internal


components 1 on page 2527

Stapler/Stacker vertical cable guide J7Z09-67977 Inline finisher internal


components 1 on page 2527

Storage bin (1x550-sheet feeder with storage cabinet) A7W95-67024 1x550-sheet feeder with storage
cabinet covers 1 on page 2513

Storage bin (1x550-sheet feeder with storage cabinet) A7W95-67024 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

Strap, left door A7W93-67058 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Strap, left door A7W93-67058 Covers (765/E751/P752 models)1


on page 2475

Strap, right door A7W93-67059 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Strap, right door A7W93-67059 Covers (765/E751/P752 models)1


on page 2475

Supply illumination LED (FSF printers) J7Z09-67019 Bridge assemblies (FSF printers)1
on page 2497

Supply illumination LED (FSF printers) J7Z09-67019 Bridge assemblies (FSF printers)1
on page 2497

Timing belt, gear 6602-003644 Front alignment (tamper) unit,


floor standing finisher1
on page 2553

2582 Chapter 2 Parts and diagrams ENWW


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Timing belt, gear 6602-003644 Rear alignment (tamper) unit,


floor standing finisher1
on page 2555

Timing-belt, gear 6602-003649 Floor standing finisher internal


assemblies 31 on page 2541

Timing-belt, gear 6602-003647 Floor standing finisher internal


assemblies 31 on page 2541

Timing-belt, gear 6602-003645 Floor standing finisher internal


assemblies 31 on page 2541

Timing-belt, gear 6602-003640 Floor standing finisher internal


assemblies 31 on page 2541

Timing-belt, gear 6602-003639 Floor standing finisher internal


assemblies 31 on page 2541

Timing-belt, gear 6602-003652 Floor standing finisher internal


assemblies 41 on page 2543

Timing-belt, gear 6602-003270 Floor standing finisher internal


assemblies 41 on page 2543

Top jam access path JC90-01455A Drive buffer, top lower, and top
jam, floor standing finisher1
on page 2547

Top lower feed assembly JC90-01454A Drive buffer, top lower, and top
jam, floor standing finisher1
on page 2547

Top-brush exit JC67-00818A Floor standing finisher internal


assemblies 41 on page 2543

Torque limiter, Tray 2-x A7W93-67104 Tray pick and duplex path
assemblies1 on page 2479

Tray 1 assembly A7W93-67057 Left door eject assemblies1


on page 2485

Tray 1 pick and separation assembly A7W93-67098 Left door assemblies1


on page 2483

Tray 1 pick roller access cover A7W94-67008 Left door eject assemblies1
on page 2485

Tray 2 A7X02-60028 Covers (765/E751/P752 models)1


on page 2475

Tray 2 (A4; tandem) A7W93-67067 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Tray 2-5 Assembly (1x550-sheet feeder with storage cabinet) A7X02-67006 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

Tray 2-5 assembly (1x550-sheet feeder with storage cabinet) A7X02-67006 1x550-sheet feeder with storage
cabinet covers 1 on page 2513

ENWW Alphabetical parts list 2583


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Tray 2-5 Assembly (3x550-sheet feeder) A7X02-67006 3x550-sheet feeder covers1


on page 2517

Tray 2-5 Assembly (3x550-sheet feeder) A7X02-67006 3x550-sheet feeder internal


assemblies 1 on page 2519

Tray 2-5 Assembly (550-sheet feeder) A7X02-67006 550-sheet feeder covers1


on page 2509

Tray 2-5 assembly (550-sheet feeder) A7X02-67006 550-sheet feeder internal


assemblies1 on page 2511

Tray 2-5 Assembly Kit A7X02-67006 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Tray 3 (A4; tandem) A7W93-67068 Covers (780/785/E776/


P774/P77 models)1
on page 2473

Tray HFT motor JC90-01415B Floor standing finisher internal


assemblies 41 on page 2543

Tray latch assembly A7W93-67034 Tray pick and duplex path


assemblies1 on page 2479

Tray latch assembly (1x550-sheet feeder with storage cabinet) A7W93-67034 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

Tray latch assembly (3x550-sheet feeder) A7W93-67034 3x550-sheet feeder internal


assemblies 1 on page 2519

Tray latch assembly (550-sheet feeder) A7W93-67034 550-sheet feeder internal


assemblies1 on page 2511

Tray latch assembly (HCI) A7W93-67034 HCI feeder internal assemblies1


on page 2523

Tray lift assembly A7W93-67022 Tray pick and duplex path


assemblies1 on page 2479

Tray lift assembly (1x550-sheet feeder with storage cabinet) A7W93-67022 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

Tray lift assembly (3x550-sheet feeder) A7W93-67022 3x550-sheet feeder internal


assemblies 1 on page 2519

Tray lift assembly (550-sheet feeder) A7W93-67022 550-sheet feeder internal


assemblies1 on page 2511

Tray, left (HCI) A7W97-67008 HCI feeder internal assemblies1


on page 2523

Tray, right (HCI) A7W97-67012 HCI feeder internal assemblies1


on page 2523

UK English keyboard J7Z09-67910 Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

2584 Chapter 2 Parts and diagrams ENWW


Table 2-53 Alphabetical parts list (continued)

Description Part number Table and page

Upper paper guide assembly A7W93-67053 Feedshaft, drop detect, and


deskew assemblies1
on page 2481

US English keyboard J7Z09-67909 Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

USB cover (MFP w/ center nose cone) J7Z09-67902 Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

USB cover (MFP w/ left nose cone) J7Z09-67905 Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

Wireless PCA 0906-3654 Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

ENWW Alphabetical parts list 2585


Numerical parts list
Table 2-54 Numerical parts list
Part number Description Table and page

0604-001393 Photo-interrupter SCU motor and STK motor, floor


standing finisher1 on page 2545

0604-001393 Photo-interrupter Drive buffer, top lower, and top


jam, floor standing finisher1
on page 2547

0604-001393 Photo-interrupter Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

0604-001393 Photo-interrupter Front alignment (tamper) unit,


floor standing finisher1
on page 2553

0604-001393 Photo-interrupter Rear alignment (tamper) unit,


floor standing finisher1
on page 2555

0604-001393 Photo-interrupter Upper shield, floor standing


finisher1 on page 2557

0604-001393 Photo-interrupter, sensor Backpack assembly, floor


standing finisher1 on page 2559

0604-001415 Photo-interrupter Floor standing finisher internal


assemblies 11 on page 2537

0604-001415 Photo-interrupter Floor standing finisher internal


assemblies 31 on page 2541

0906-3654 Wireless PCA Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

5851-6712 Kit, HDD (320 GB standard drive) Electrical assemblies 2 1


on page 2491

6031-001547 Bearing ball SCU motor and STK motor, floor


standing finisher1 on page 2545

6044–000125 E-ring SCU motor and STK motor, floor


standing finisher1 on page 2545

6502-001131 Cable clamp SCU motor and STK motor, floor


standing finisher1 on page 2545

6601-001478 Bearing ball Floor standing finisher internal


assemblies 11 on page 2537

6601-001478 Bearing ball Floor standing finisher internal


assemblies 21 on page 2539

6601-003062 Bearing ball Floor standing finisher internal


assemblies 31 on page 2541

6602-003270 Timing-belt, gear Floor standing finisher internal


assemblies 41 on page 2543

2586 Chapter 2 Parts and diagrams ENWW


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

6602-003639 Timing-belt, gear Floor standing finisher internal


assemblies 31 on page 2541

6602-003640 Timing-belt, gear Floor standing finisher internal


assemblies 31 on page 2541

6602-003644 Timing belt, gear Front alignment (tamper) unit,


floor standing finisher1
on page 2553

6602-003644 Timing belt, gear Rear alignment (tamper) unit,


floor standing finisher1
on page 2555

6602-003645 Timing-belt, gear Floor standing finisher internal


assemblies 31 on page 2541

6602-003647 Timing-belt, gear Floor standing finisher internal


assemblies 31 on page 2541

6602-003649 Timing-belt, gear Floor standing finisher internal


assemblies 31 on page 2541

6602-003652 Timing-belt, gear Floor standing finisher internal


assemblies 41 on page 2543

A7W93-67003 Cover, right tower Covers (780/785/E776/


P774/P77 models)1
on page 2473

A7W93-67003 Cover, right tower Covers (765/E751/P752 models)1


on page 2475

A7W93-67004 Cover, front tower Covers (780/785/E776/


P774/P77 models)1
on page 2473

A7W93-67004 Cover, front tower Covers (765/E751/P752 models)1


on page 2475

A7W93-67005 Center rear lower FFC kit FFCs and FFC kits 1 on page 2503

A7W93-67006 Right rear lower FFC kit FFCs and FFC kits 1 on page 2503

A7W93-67007 Feed motor FFC Kit FFCs and FFC kits 1 on page 2503

A7W93-67008 Left door FFC kit FFCs and FFC kits 1 on page 2503

A7W93-67009 Left rear lower FFC kit FFCs and FFC kits 1 on page 2503

A7W93-67010 Kit, printhead FFC cable Printhead assembly 1


on page 2493

A7W93-67010 Printhead assembly FFC cable kit FFCs and FFC kits 1 on page 2503

A7W93-67013 Left rear upper FFC kit FFCs and FFC kits 1 on page 2503

A7W93-67014 Left front upper FFC kit FFCs and FFC kits 1 on page 2503

A7W93-67015 Separation FFC kit FFCs and FFC kits 1 on page 2503

A7W93-67015 Separation FFC kit 550-sheet feeder internal


assemblies1 on page 2511

ENWW Numerical parts list 2587


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

A7W93-67015 Separation FFC kit 1x550-sheet feeder with storage


cabinet internal assemblies1
on page 2515

A7W93-67017 PCA, left door Left door assemblies1


on page 2483

A7W93-67018 PCA, feed motor encoder Feedshaft, drop detect, and


deskew assemblies1
on page 2481

A7W93-67019 PCA, left front upper Electrical assemblies 1 1


on page 2489

A7W93-67020 PCA, center rear lower Electrical assemblies 1 1


on page 2489

A7W93-67021 PCA, left rear lower Electrical assemblies 1 1


on page 2489

A7W93-67022 Tray lift assembly Tray pick and duplex path


assemblies1 on page 2479

A7W93-67022 Tray lift assembly (550-sheet feeder) 550-sheet feeder internal


assemblies1 on page 2511

A7W93-67022 Tray lift assembly (1x550-sheet feeder with storage cabinet) 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

A7W93-67022 Tray lift assembly (3x550-sheet feeder) 3x550-sheet feeder internal


assemblies 1 on page 2519

A7W93-67023 Sensor, tray size detect Tray pick and duplex path
assemblies1 on page 2479

A7W93-67023 Sensor, tray size detect (550-sheet feeder) 550-sheet feeder internal
assemblies1 on page 2511

A7W93-67023 Sensor, tray size detect (1x550-sheet feeder with storage cabinet) 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

A7W93-67023 Sensor, tray size detect (3x550-sheet feeder) 3x550-sheet feeder internal
assemblies 1 on page 2519

A7W93-67024 Door, right assembly Covers (780/785/E776/


P774/P77 models)1
on page 2473

A7W93-67024 Door, right assembly Covers (765/E751/P752 models)1


on page 2475

A7W93-67024 Door, right assembly Airflow and right door assemblies


1
on page 2487

A7W93-67025 Duplex entry rear gear carrier Tray pick and duplex path
assemblies1 on page 2479

A7W93-67027 Kit, airflow repair (includes ACCM and FFC) Airflow and right door assemblies
1
on page 2487

2588 Chapter 2 Parts and diagrams ENWW


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

A7W93-67028 PCA, right rear lower Electrical assemblies 1 1


on page 2489

A7W93-67029 PCA, left rear upper Electrical assemblies 1 1


on page 2489

A7W93-67030 Duplex entry drive assembly Tray pick and duplex path
assemblies1 on page 2479

A7W93-67031 Separation assembly Tray pick and duplex path


assemblies1 on page 2479

A7W93-67031 Separation assembly (550-sheet feeder) 550-sheet feeder internal


assemblies1 on page 2511

A7W93-67031 Separation assembly (1x550-sheet feeder with storage cabinet) 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

A7W93-67031 Separation assembly (3x550-sheet feeder) 3x550-sheet feeder internal


assemblies 1 on page 2519

A7W93-67032 Right duplexer assembly Tray pick and duplex path


assemblies1 on page 2479

A7W93-67033 Door, left assembly Covers (780/785/E776/


P774/P77 models)1
on page 2473

A7W93-67033 Door, left assembly Covers (765/E751/P752 models)1


on page 2475

A7W93-67033 Door, left assembly Left door assemblies1


on page 2483

A7W93-67033 Door, left assembly Left door eject assemblies1


on page 2485

A7W93-67034 Tray latch assembly Tray pick and duplex path


assemblies1 on page 2479

A7W93-67034 Tray latch assembly (550-sheet feeder) 550-sheet feeder internal


assemblies1 on page 2511

A7W93-67034 Tray latch assembly (1x550-sheet feeder with storage cabinet) 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

A7W93-67034 Tray latch assembly (3x550-sheet feeder) 3x550-sheet feeder internal


assemblies 1 on page 2519

A7W93-67034 Tray latch assembly (HCI) HCI feeder internal assemblies1


on page 2523

A7W93-67035 Feed shaft Feedshaft, drop detect, and


deskew assemblies1
on page 2481

A7W93-67038 Duplex exit drive assembly Tray pick and duplex path
assemblies1 on page 2479

A7W93-67039 Kit, tray 1 roller Left door assemblies1


on page 2483

ENWW Numerical parts list 2589


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

A7W93-67040 Sensor, tray/door Electrical assemblies 1 1


on page 2489

A7W93-67041 Sensor, drop detect Feedshaft, drop detect, and


deskew assemblies1
on page 2481

A7W93-67043 Handle, rear lift assist Covers (780/785/E776/


P774/P77 models)1
on page 2473

A7W93-67043 Handle, rear lift assist Covers (765/E751/P752 models)1


on page 2475

A7W93-67045 Motor, printhead wiper Printhead wiper assemblies1


on page 2495

A7W93-67048 Output bin Covers (780/785/E776/


P774/P77 models)1
on page 2473

A7W93-67048 Output bin Covers (765/E751/P752 models)1


on page 2475

A7W93-67049 Kit, ejection flap drive assembly Left door eject assemblies1
on page 2485

A7W93-67050 Deskew front drive assembly Feedshaft, drop detect, and


deskew assemblies1
on page 2481

A7W93-67051 Deskew rear drive assembly Feedshaft, drop detect, and


deskew assemblies1
on page 2481

A7W93-67052 Duplex floor Tray pick and duplex path


assemblies1 on page 2479

A7W93-67053 Upper paper guide assembly Feedshaft, drop detect, and


deskew assemblies1
on page 2481

A7W93-67054 Ejection drive assembly Left door eject assemblies1


on page 2485

A7W93-67055 Motor, left side vertical drive assembly Left door assemblies1
on page 2483

A7W93-67056 Motor, duplex diverter assembly Left door assemblies1


on page 2483

A7W93-67057 Tray 1 assembly Left door eject assemblies1


on page 2485

A7W93-67058 Strap, left door Covers (780/785/E776/


P774/P77 models)1
on page 2473

A7W93-67058 Strap, left door Covers (765/E751/P752 models)1


on page 2475

2590 Chapter 2 Parts and diagrams ENWW


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

A7W93-67059 Strap, right door Covers (780/785/E776/


P774/P77 models)1
on page 2473

A7W93-67059 Strap, right door Covers (765/E751/P752 models)1


on page 2475

A7W93-67060 Kit, drop detect carriage assembly Feedshaft, drop detect, and
deskew assemblies1
on page 2481

A7W93-67061 Motor with bracket, drop detect Feedshaft, drop detect, and
deskew assemblies1
on page 2481

A7W93-67062 Right side vertical path Tray pick and duplex path
assemblies1 on page 2479

A7W93-67062 Right side vertical path (550-sheet feeder) 550-sheet feeder internal
assemblies1 on page 2511

A7W93-67063 Kit, image sensor repair Feedshaft, drop detect, and


deskew assemblies1
on page 2481

A7W93-67064 Main bin full sensor Left door eject assemblies1


on page 2485

A7W93-67065 Cover, middle internal Covers (780/785/E776/


P774/P77 models)1
on page 2473

A7W93-67065 Cover, middle internal Covers (765/E751/P752 models)1


on page 2475

A7W93-67066 Door, cartridge Covers (780/785/E776/


P774/P77 models)1
on page 2473

A7W93-67066 Door, cartridge Covers (765/E751/P752 models)1


on page 2475

A7W93-67067 Tray 2 (A4; tandem) Covers (780/785/E776/


P774/P77 models)1
on page 2473

A7W93-67068 Tray 3 (A4; tandem) Covers (780/785/E776/


P774/P77 models)1
on page 2473

A7W93-67069 Kit, printhead service maintenance (includes service fluid container) Printhead assembly 1
on page 2493

A7W93-67070 PCA, temperature/humidity Electrical assemblies 1 1


on page 2489

A7W93-67071 Kit, feed motor Feedshaft, drop detect, and


deskew assemblies1
on page 2481

A7W93-67072 Light, standard output bin Left door eject assemblies1


on page 2485

ENWW Numerical parts list 2591


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

A7W93-67073 Hinge, right cartridge door Covers (780/785/E776/


P774/P77 models)1
on page 2473

A7W93-67073 Hinge, right cartridge door Covers (765/E751/P752 models)1


on page 2475

A7W93-67074 Hinge, left cartridge door Covers (780/785/E776/


P774/P77 models)1
on page 2473

A7W93-67074 Hinge, left cartridge door Covers (765/E751/P752 models)1


on page 2475

A7W93-67075 Cover, lower (internal) front Covers (780/785/E776/


P774/P77 models)1
on page 2473

A7W93-67075 Cover, lower (internal) front Covers (765/E751/P752 models)1


on page 2475

A7W93-67076 Sensor, reflective edge detection interrupter (REDI) Tray pick and duplex path
assemblies1 on page 2479

A7W93-67076 Sensor, reflective edge detection interrupter (REDI) Feedshaft, drop detect, and
deskew assemblies1
on page 2481

A7W93-67077 Restraints, printhead 2 Printhead assembly 1


on page 2493

A7W93-67078 Pick drive clutch Tray pick and duplex path


assemblies1 on page 2479

A7W93-67078 Pick drive clutch (550-sheet feeder) 550-sheet feeder internal


assemblies1 on page 2511

A7W93-67078 Pick drive clutch (1x550-sheet feeder with storage cabinet) 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

A7W93-67078 Pick drive clutch (3x550-sheet feeder) 3x550-sheet feeder internal


assemblies 1 on page 2519

A7W93-67078 Pick drive clutch (HCI) HCI feeder internal assemblies1


on page 2523

A7W93-67079 Pick arm assembly Tray pick and duplex path


assemblies1 on page 2479

A7W93-67079 Pick arm assembly (550-sheet feeder) 550-sheet feeder internal


assemblies1 on page 2511

A7W93-67079 Pick arm assembly (1x550-sheet feeder with storage cabinet) 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

A7W93-67079 Pick arm assembly (3x550-sheet feeder) 3x550-sheet feeder internal


assemblies 1 on page 2519

A7W93-67079 Pick arm assembly (HCI) HCI feeder internal assemblies1


on page 2523

2592 Chapter 2 Parts and diagrams ENWW


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

A7W93-67080 Kit, printhead wiper assembly Tray pick and duplex path
assemblies1 on page 2479

A7W93-67081 Kit, service fluid container Tray pick and duplex path
assemblies1 on page 2479

A7W93-67087 Cover, lower front cover retainer kit Covers (780/785/E776/


P774/P77 models)1
on page 2473

A7W93-67087 Cover, lower front cover retainer kit Covers (765/E751/P752 models)1
on page 2475

A7W93-67088 Separation assembly (HCI) HCI feeder internal assemblies1


on page 2523

A7W93-67089 Separation mount bracket 3 tray assembly Tray pick and duplex path
assemblies1 on page 2479

A7W93-67090 Separation mount bracket HCI assembly HCI feeder internal assemblies1
on page 2523

A7W93-67091 Separation mount bracket right assembly Tray pick and duplex path
assemblies1 on page 2479

A7W93-67092 Separation mount bracket center assembly Tray pick and duplex path
assemblies1 on page 2479

A7W93-67095 Deskew front drive gear assembly Feedshaft, drop detect, and
deskew assemblies1
on page 2481

A7W93-67096 Sensor, left door hall effect PCA Electrical assemblies 1 1


on page 2489

A7W93-67097 Main PCA center mount bracket Electrical assemblies 1 1


on page 2489

A7W93-67098 Separation assembly (Tray 1) Tray pick and duplex path


assemblies1 on page 2479

A7W93-67098 Tray 1 pick and separation assembly Left door assemblies1


on page 2483

A7W93-67099 PageWide door override kit Covers (780/785/E776/


P774/P77 models)1
on page 2473

A7W93-67099 PageWide door override kit Covers (765/E751/P752 models)1


on page 2475

A7W93-67100 Output 1 static assembly Covers (780/785/E776/


P774/P77 models)1
on page 2473

A7W93-67100 Output 1 static assembly Covers (765/E751/P752 models)1


on page 2475

A7W93-67102 Kit, service fluid electrical interconnect Electrical assemblies 1 1


on page 2489

A7W93-67102 Service fluid container electrical interconnect Printhead assembly 1


on page 2493

ENWW Numerical parts list 2593


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

A7W93-67103 Kit, supply interconnect Electrical assemblies 1 1


on page 2489

A7W93-67104 Torque limiter, Tray 2-x Tray pick and duplex path
assemblies1 on page 2479

A7W93-67105 Fan, aerosol Airflow and right door assemblies


1
on page 2487

A7W93–67077 Stapler/Stacker REDI Reflector2 Inline finisher internal


components 1 on page 2527

A7W94-67007 ADF white backing kit (P774/P779) Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

A7W94-67008 Tray 1 pick roller access cover Left door eject assemblies1
on page 2485

A7W95-67001 Cover, stand rear (1x550-sheet feeder with storage cabinet) 1x550-sheet feeder with storage
cabinet covers 1 on page 2513

A7W95-67001 Cover, stand rear (3x550-sheet feeder) 3x550-sheet feeder covers1


on page 2517

A7W95-67001 Cover, stand rear (HCI) HCI feeder covers1 on page 2521

A7W95-67002 Cover, stand left (1x550-sheet feeder with storage cabinet) 1x550-sheet feeder with storage
cabinet covers 1 on page 2513

A7W95-67002 Cover, stand left (3x550-sheet feeder) 3x550-sheet feeder covers1


on page 2517

A7W95-67002 Cover, stand left (HCI) HCI feeder covers1 on page 2521

A7W95-67003 Cover, stand front inner (1x550-sheet feeder with storage cabinet) 1x550-sheet feeder with storage
cabinet covers 1 on page 2513

A7W95-67003 Cover, stand front inner (3x550-sheet feeder) 3x550-sheet feeder covers1
on page 2517

A7W95-67004 Cover, stand front spanner (3x550-sheet feeder) 3x550-sheet feeder covers1
on page 2517

A7W95-67005 Kit, skirt cover (1x550-sheet feeder with storage cabinet) 1x550-sheet feeder with storage
cabinet covers 1 on page 2513

A7W95-67005 Kit, skirt cover (3x550-sheet feeder) 3x550-sheet feeder covers1


on page 2517

A7W95-67005 Kit, skirt cover (HCI) HCI feeder covers1 on page 2521

A7W95-67012 Door, stand latch stop (3x550-sheet feeder) 3x550-sheet feeder covers1
on page 2517

A7W95-67013 3x550 sheet feeder paper tray FFC kit 3x550-sheet feeder internal
assemblies 1 on page 2519

A7W95-67016 Door, right (3x550-sheet feeder) 3x550-sheet feeder covers1


on page 2517

A7W95-67019 Castor, stand swivel (1x550-sheet feeder with storage cabinet) 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

2594 Chapter 2 Parts and diagrams ENWW


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

A7W95-67019 Castor, stand swivel (3x550-sheet feeder) 3x550-sheet feeder internal


assemblies 1 on page 2519

A7W95-67021 Door, right (1x550-sheet feeder with storage cabinet) 1x550-sheet feeder with storage
cabinet covers 1 on page 2513

A7W95-67024 Storage bin (1x550-sheet feeder with storage cabinet) 1x550-sheet feeder with storage
cabinet covers 1 on page 2513

A7W95-67024 Storage bin (1x550-sheet feeder with storage cabinet) 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

A7W95-67026 Stand tip foot assembly (1x550-sheet feeder with storage cabinet) 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

A7W95-67026 Stand tip foot assembly (3x550-sheet feeder) 3x550-sheet feeder internal
assemblies 1 on page 2519

A7W95–67011 1x550 sheet feeder right inner cover 1x550-sheet feeder with storage
cabinet covers 1 on page 2513

A7W95–67013 3x550 sheet feeder FFC Kit 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

A7W96-67005 Stapler/Stacker left door upper trim cover 2 Inline finisher mezzanine
assemblies 1 on page 2529

A7W97-67001 Bezel, left tray and stand (HCI) HCI feeder covers1 on page 2521

A7W97-67002 Bezel, right tray and stand (HCI) HCI feeder covers1 on page 2521

A7W97-67003 Cover, stand front inner (HCI) HCI feeder covers1 on page 2521

A7W97-67004 Cover, stand front inner lower (HCI) HCI feeder covers1 on page 2521

A7W97-67005 HCI FFC Kit HCI feeder internal assemblies1


on page 2523

A7W97-67006 Motor, tray lift assembly (HCI) HCI feeder internal assemblies1
on page 2523

A7W97-67007 Motor, tray lift interconnect PCA (HCI) HCI feeder internal assemblies1
on page 2523

A7W97-67008 Tray, left (HCI) HCI feeder internal assemblies1


on page 2523

A7W97-67009 Door, right (HCI) HCI feeder covers1 on page 2521

A7W97-67009 Door, right (HCI) HCI feeder internal assemblies1


on page 2523

A7W97-67010 Path jam assembly (HCI) HCI feeder internal assemblies1


on page 2523

A7W97-67011 Path jam drive assembly (HCI) HCI feeder internal assemblies1
on page 2523

A7W97-67012 Tray, right (HCI) HCI feeder internal assemblies1


on page 2523

ENWW Numerical parts list 2595


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

A7X02-60028 Tray 2 Covers (765/E751/P752 models)1


on page 2475

A7X02-67001 Cover, right (550-sheet feeder) 550-sheet feeder covers1


on page 2509

A7X02-67002 Cover, left (550-sheet feeder) 550-sheet feeder covers1


on page 2509

A7X02-67003 Cover, rear (550-sheet feeder) 550-sheet feeder covers1


on page 2509

A7X02-67004 Cover, front inner (550-sheet feeder) 550-sheet feeder covers1


on page 2509

A7X02-67005 PCA, tray (550-sheet feeder) 550-sheet feeder internal


assemblies1 on page 2511

A7X02-67005 PCA, tray (1x550-sheet feeder with storage cabinet) 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

A7X02-67005 PCA, tray (3x550-sheet feeder) 3x550-sheet feeder internal


assemblies 1 on page 2519

A7X02-67006 Tray 2-5 Assembly Kit Covers (780/785/E776/


P774/P77 models)1
on page 2473

A7X02-67006 Tray 2-5 Assembly (550-sheet feeder) 550-sheet feeder covers1


on page 2509

A7X02-67006 Tray 2-5 assembly (550-sheet feeder) 550-sheet feeder internal


assemblies1 on page 2511

A7X02-67006 Tray 2-5 assembly (1x550-sheet feeder with storage cabinet) 1x550-sheet feeder with storage
cabinet covers 1 on page 2513

A7X02-67006 Tray 2-5 Assembly (1x550-sheet feeder with storage cabinet) 1x550-sheet feeder with storage
cabinet internal assemblies1
on page 2515

A7X02-67006 Tray 2-5 Assembly (3x550-sheet feeder) 3x550-sheet feeder covers1


on page 2517

A7X02-67006 Tray 2-5 Assembly (3x550-sheet feeder) 3x550-sheet feeder internal


assemblies 1 on page 2519

B5L29-67903 Kit, HDD (500 GB standard secure drive) Electrical assemblies 2 1


on page 2491

B5L53-67901 Analog fax PCA (fax models only) Electrical assemblies 2 1


on page 2491

G1W39-67905 Cover, HIP (SFP) Covers (765/E751/P752 models)1


on page 2475

J7Z04-67901 Cover, USB (SFP) Covers (765/E751/P752 models)1


on page 2475

J7Z04-67902 Formatter PCA (765/E751/P752; SFP) Electrical assemblies 2 1


on page 2491

2596 Chapter 2 Parts and diagrams ENWW


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

J7Z04-67903 Formatter PCA (765/E751/P752; SFP) China/India Electrical assemblies 2 1


on page 2491

J7Z04-67904 Cover, top assembly (SFP) Covers (765/E751/P752 models)1


on page 2475

J7Z04-67905 Cable, SFP control panel to formatter Discrete cables1 on page 2505

J7Z04-67906 Cable, SFP USB to formatter Discrete cables1 on page 2505

J7Z04-67907 Cable, SF HIP-2 to formatter Discrete cables1 on page 2505

J7Z04-67908 eMMC module (8GB; 755/765/E751/P752) Electrical assemblies 2 1


on page 2491

J7Z09-67001 Bridge assembly (FSF printers) Bridge assemblies (FSF printers)1


on page 2497

J7Z09-67001 Bridge assembly Floor standing finisher WUR1


on page 2533

J7Z09-67002 MPCA, bridge (FSF printers) Bridge assemblies (FSF printers)1


on page 2497

J7Z09-67003 PCA, bridge distribution (FSF printers) Chassis assemblies (FSF printers)1
on page 2499

J7Z09-67004 Cover, bridge MPCA (FSF printers) Bridge assemblies (FSF printers)1
on page 2497

J7Z09-67005 Bridge electrical interconnect (FSF printers) Bridge assemblies (FSF printers)1
on page 2497

J7Z09-67006 Sensor, bridge jam access (FSF printers) Bridge assemblies (FSF printers)1
on page 2497

J7Z09-67006 Sensor, bridge jam access (FSF printers) Bridge assemblies (FSF printers)1
on page 2497

J7Z09-67007 Sensor, REDI (FSF printers) Bridge assemblies (FSF printers)1


on page 2497

J7Z09-67008 HPR duct and exhaust fan upper( FSF printers) Vapor module (FSF printers)1
on page 2501

J7Z09-67010 HPR duct (with fan) (FSF printers) Vapor module (FSF printers)1
on page 2501

J7Z09-67011 Fan, exhaust (FSF printers) Chassis assemblies (FSF printers)1


on page 2499

J7Z09-67013 Exhaust boot upper (FSF printers) Vapor module (FSF printers)1
on page 2501

J7Z09-67014 Exhaust boot lower (FSF printers) Vapor module (FSF printers)1
on page 2501

J7Z09-67015 Fan, cooling 1 (FSF printers) Vapor module (FSF printers)1


on page 2501

J7Z09-67015 Fan 2, exhaust (with HPR duct) (FSF printers) Vapor module (FSF printers)1
on page 2501

ENWW Numerical parts list 2597


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

J7Z09-67017 Roller, calendar assembly (FSF printers) Bridge assemblies (FSF printers)1
on page 2497

J7Z09-67018 PCA, conditioner main (FSF printers) Chassis assemblies (FSF printers)1
on page 2499

J7Z09-67019 Supply illumination LED (FSF printers) Bridge assemblies (FSF printers)1
on page 2497

J7Z09-67019 Supply illumination LED (FSF printers) Bridge assemblies (FSF printers)1
on page 2497

J7Z09-67020 Bridge jam clear LED (FSF printers) Chassis assemblies (FSF printers)1
on page 2499

J7Z09-67020 Lower transport exit guide assembly (FSF printers) Vapor module (FSF printers)1
on page 2501

J7Z09-67021 Power supply, conditioner (FSF printers) Chassis assemblies (FSF printers)1
on page 2499

J7Z09-67022 Sensor, HPR output jam assembly (REDI) (FSF printers) Chassis assemblies (FSF printers)1
on page 2499

J7Z09-67023 HPR electrical interconnect (FSF printers) Chassis assemblies (FSF printers)1
on page 2499

J7Z09-67024 Cover, conditioner MPCA (FSF printers) Chassis assemblies (FSF printers)1
on page 2499

J7Z09-67026 Sensor, motor wall temperature (FSF printers) Chassis assemblies (FSF printers)1
on page 2499

J7Z09-67027 Motor, calendar drive (FSF printers) Bridge assemblies (FSF printers)1
on page 2497

J7Z09-67029 Sensor, front door (conditioner) (FSF printers) Chassis assemblies (FSF printers)1
on page 2499

J7Z09-67030 Sensor, HPR entrance exit (FSF printers) Chassis assemblies (FSF printers)1
on page 2499

J7Z09-67030 Conditioner (bridge) dual HE LMOD assembly (FSF printers) Chassis assemblies (FSF printers)1
on page 2499

J7Z09-67030 Sensor, HPR entrance exit (FSF printers) Vapor module (FSF printers)1
on page 2501

J7Z09-67032 Conditioner upper paper path module (FSF printers) Vapor module (FSF printers)1
on page 2501

J7Z09-67035 Kit, FFC media transport output motor Discrete cables and FFCs (FSF)1
on page 2507

J7Z09-67035 Kit, FFC post HPR jam sensor PCA Discrete cables and FFCs (FSF)1
on page 2507

J7Z09-67035 Kit, FFC mount assembly Discrete cables and FFCs (FSF)1
on page 2507

J7Z09-67035 Kit, FFC front door sensor (conditioner) Discrete cables and FFCs (FSF)1
on page 2507

2598 Chapter 2 Parts and diagrams ENWW


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

J7Z09-67035 Kit, FFC conditioner distribution Discrete cables and FFCs (FSF)1
on page 2507

J7Z09-67035 Kit, FFC conditioner distribution interior 1 Discrete cables and FFCs (FSF)1
on page 2507

J7Z09-67035 Kit, FFC HPR jam wrap Discrete cables and FFCs (FSF)1
on page 2507

J7Z09-67035 Kit, FFC conditioner jam access Discrete cables and FFCs (FSF)1
on page 2507

J7Z09-67036 Cable, conditioner media transmission interconnect Discrete cables and FFCs (FSF)1
on page 2507

J7Z09-67037 Cable, fans Discrete cables and FFCs (FSF)1


on page 2507

J7Z09-67038 Cable, finisher to printer Discrete cables and FFCs (FSF)1


on page 2507

J7Z09-67901 HIP cover (MFP) Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

J7Z09-67902 USB cover (MFP w/ center nose cone) Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

J7Z09-67904 Control panel bezel w/ center CP (large touchscreen Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

J7Z09-67905 Control panel bezel w/ left CP (large touchscreen) Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

J7Z09-67905 USB cover (MFP w/ left nose cone) Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

J7Z09-67906 Cover, keyboard filler Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

J7Z09-67907 Scanner control board (SCB) (780/785/E776) Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

J7Z09-67908 Scanner control board (SCB) (Workflow 780/785/E776) Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

J7Z09-67909 US English keyboard Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

J7Z09-67910 UK English keyboard Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

J7Z09-67912 Formatter PCA (780/785/E776; MFP) Electrical assemblies 2 1


on page 2491

ENWW Numerical parts list 2599


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

J7Z09-67913 Formatter PCA (780/785/E776; MPF) China/India Electrical assemblies 2 1


on page 2491

J7Z09-67914 Left lower nose cone assembly (large touchscreen) Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

J7Z09-67915 Center lower nose cone assembly Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

J7Z09-67916 ADF lock Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

J7Z09-67917 Cover, scanner rear w/ SS Covers (780/785/E776/


P774/P77 models)1
on page 2473

J7Z09-67918 Cable, MFP HDMI SCB to formatter w/ finisher Discrete cables1 on page 2505

J7Z09-67919 Cable, MFP SCB to ECB/formatter w/o finisher Discrete cables1 on page 2505

J7Z09-67920 Cable, MFP ISA cable assy Enterprise Discrete cables1 on page 2505

J7Z09-67921 Cable, MFP ISA cable assy Workflow Discrete cables1 on page 2505

J7Z09-67922 Cover, inline SS rear assembly (MFP) Covers (780/785/E776/


P774/P77 models)1
on page 2473

J7Z09-67922 Stapler/Stacker rear cover Inline finisher covers1


on page 2525

J7Z09-67923 Cover, scanner rear w/o SS and spacer (MFP) Covers (780/785/E776/
P774/P77 models)1
on page 2473

J7Z09-67924 Spacer assembly (large touchscreen) Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

J7Z09-67926 ADF white backing kit (780/785/E776) Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

J7Z09-67928 Control panel (large touchscreen) Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

J7Z09-67929 ADF whole unit kit (780/785/E776) Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

J7Z09-67930 ADF whole unit kit (Workflow 780/785/E776) Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

J7Z09-67931 ADF Hinges Kit Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

2600 Chapter 2 Parts and diagrams ENWW


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

J7Z09-67932 Kit, image scanner whole unit (780/785/E776) Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

J7Z09-67935 Cover, formatter assembly Covers (780/785/E776/


P774/P77 models)1
on page 2473

J7Z09-67935 Cover, formatter assembly Covers (765/E751/P752 models)1


on page 2475

J7Z09-67936 Cover, formatter assembly w/ lLock plate Covers (780/785/E776/


P774/P77 models)1
on page 2473

J7Z09-67936 Cover, formatter assembly w/ lock plate Covers (765/E751/P752 models)1


on page 2475

J7Z09-67937 Cover, formatter cage Electrical assemblies 2 1


on page 2491

J7Z09-67938 Cover, rear Covers (780/785/E776/


P774/P77 models)1
on page 2473

J7Z09-67938 Cover, rear Covers (765/E751/P752 models)1


on page 2475

J7Z09-67940 Power supply assembly 110/220V Electrical assemblies 2 1


on page 2491

J7Z09-67941 Cable, power supply to MPCA Electrical assemblies 1 1


on page 2489

J7Z09-67941 Cable, Power supply cables Discrete cables1 on page 2505

J7Z09-67942 Cable, HDMI ECB to formatter Discrete cables1 on page 2505

J7Z09-67943 Cable, ECB to formatter power Discrete cables1 on page 2505

J7Z09-67944 Cable, ECB to formatter Discrete cables1 on page 2505

J7Z09-67945 Formatter cage and SFP/MFP faceplates kit Electrical assemblies 2 1


on page 2491

J7Z09-67946 Island of Data (IOD) PCA Electrical assemblies 2 1


on page 2491

J7Z09-67946 Island of data PCA and FFC kit FFCs and FFC kits 1 on page 2503

J7Z09-67947 Engine control PCA FFC kit FFCs and FFC kits 1 on page 2503

J7Z09-67948 Cable, PC to AC control module Discrete cables1 on page 2505

J7Z09-67949 Cable, MFP HDMI SCB to formatter w/o finisher Discrete cables1 on page 2505

J7Z09-67950 Cable, MFP SCB to ECB/formatter w/o finisher Discrete cables1 on page 2505

J7Z09-67951 Smart transducer monitor system Electrical assemblies 2 1


on page 2491

J7Z09-67952 Kit, HDD (320 GB drive w/ accelerator board) Electrical assemblies 2 1


on page 2491

ENWW Numerical parts list 2601


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

J7Z09-67954 Stapler/Stacker right cover Inline finisher covers1


on page 2525

J7Z09-67955 Stapler/Stacker inner rear cover Inline finisher covers1


on page 2525

J7Z09-67956 Stapler/Stacker inner left cover Inline finisher covers1


on page 2525

J7Z09-67958 Stapler/Stacker Door extension/diverter kit Inline finisher mezzanine


assemblies 1 on page 2529

J7Z09-67959 Staple paper sensor flag Inline finisher internal


components 1 on page 2527

J7Z09-67960 Stapler/Stacker main PCA Inline finisher internal


components 1 on page 2527

J7Z09-67961 Stapler/Stacker leading edge clamp kit Inline finisher internal


components 1 on page 2527

J7Z09-67962 Stapler/Stacker upper bin and moveable tray Inline finisher internal
components 1 on page 2527

J7Z09-67963 Stapler/Stacker upper bin motor assembly Inline finisher internal


components 1 on page 2527

J7Z09-67964 Stapler/Stacker support motor assembly Inline finisher internal


components 1 on page 2527

J7Z09-67965 Stapler/Stacker cartridge assembly Inline finisher internal


components 1 on page 2527

J7Z09-67966 Stapler/Stacker ejection path assembly Inline finisher internal


components 1 on page 2527

J7Z09-67967 Stapler/Stacker bin full sensor Inline finisher internal


components 1 on page 2527

J7Z09-67969 Stapler/Stacker mezzanine repair kit Inline finisher mezzanine


assemblies 1 on page 2529

J7Z09-67970 Stapler/Stacker compiler assembly Inline finisher internal


components 1 on page 2527

J7Z09-67973 Stapler/Stacker FFC Kit Inline finisher FFCs 1


on page 2531

J7Z09-67974 Kit, TPM Electrical assemblies 2 1


on page 2491

J7Z09-67975 Stapler/Stacker support strut2 Inline finisher mezzanine


assemblies 1 on page 2529

J7Z09-67976 Stapler/Stacker support motor assembly cover Inline finisher covers1


on page 2525

J7Z09-67977 Stapler/Stacker vertical cable guide Inline finisher internal


components 1 on page 2527

J7Z09-67978 Stapler/Stacker bin illumination assembly Inline finisher internal


components 1 on page 2527

2602 Chapter 2 Parts and diagrams ENWW


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

J7Z09-67979 Stapler/Stacker horizontal cable guide Inline finisher internal


components 1 on page 2527

J7Z09-67980 Stapler/Stacker bin mezzanine idlers retainer Inline finisher internal


components 1 on page 2527

J7Z09-67982 Stapler/Stacker main PCA cover Inline finisher internal


components 1 on page 2527

J7Z09-67985 Door, conditioner cartridge (FSF printers) Covers (FSF printers)1


on page 2477

J7Z09-67986 Door, upper front (FSF printers) Covers (FSF printers)1


on page 2477

J7Z09-67987 Cover, conditioner right (FSF printers) Covers (FSF printers)1


on page 2477

J7Z09-67988 Cover, bridge right (FSF printers) Covers (FSF printers)1


on page 2477

J7Z09-67989 Cover, conditioner left-front inner (FSF printers) Covers (FSF printers)1
on page 2477

J7Z09-67990 Cover, bridge front (FSF printers) Covers (FSF printers)1


on page 2477

J7Z09-67991 Cover, conditioner inner HPR (FSF printers) Covers (FSF printers)1
on page 2477

J7Z09-67992 Cover, conditioner left upper trim Covers (FSF printers)1


on page 2477

J7Z09-67993 Cover, conditioner left upper add-on Covers (FSF printers)1


on page 2477

J7Z09-67994 Cover, conditioner front top (FSF printers) Covers (FSF printers)1
on page 2477

J7Z09-67994 Cover, conditioner rear (FSF printers) Covers (FSF printers)1


on page 2477

J7Z09-67996 Cover, front-right support (FSF printers) Covers (FSF printers)1


on page 2477

J7Z09-67997 Kit, heated pressure roller (HPR; 110V) (FSF printers) Vapor module (FSF printers)1
on page 2501

J7Z09-67997 Kit, heated pressure roller 110V Floor standing finisher WUR1
on page 2533

J7Z09-67998 Kit, heated pressure roller (HPR; 220V) (FSF printers) Vapor module (FSF printers)1
on page 2501

J7Z09-67998 Kit, heated pressure roller 220V Floor standing finisher WUR1
on page 2533

J7Z09-67999 Motor wall assembly (FSF printers) Vapor module (FSF printers)1
on page 2501

J7Z09–67933 Stapler/Stacker staple cartridge Inline finisher internal


components 1 on page 2527

ENWW Numerical parts list 2603


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

J7Z09–67953 Stapler/Stacker front cover Inline finisher covers1


on page 2525

J7Z09–67981 Stapler/Stacker ISA hinge kit Inline finisher internal


components 1 on page 2527

JC31-00163B Motor step, ip Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

JC31-00178B Motor, lift SCU motor and STK motor, floor


standing finisher1 on page 2545

JC32-00020A Sensor Drive buffer, top lower, and top


jam, floor standing finisher1
on page 2547

JC32-00020A Sensor, rp Entrance guide, mid jam, and


main exit, floor standing finisher1
on page 2549

JC32-00020A Sensor, rp Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

JC39-02322A Harness, 3k finisher exit path Drive buffer, top lower, and top
jam, floor standing finisher1
on page 2547

JC39-02610A Cable, power and communication Backpack assembly, floor


standing finisher1 on page 2559

JC39-02612A Cable, sensor Backpack assembly, floor


standing finisher1 on page 2559

JC61-00426A Bushing Floor standing finisher internal


assemblies 21 on page 2539

JC61-00426A Bushing Backpack assembly, floor


standing finisher1 on page 2559

JC61-07189A Guide Floor standing finisher internal


assemblies 41 on page 2543

JC61-07192A Guide Floor standing finisher internal


assemblies 41 on page 2543

JC61-07196A Guide, top jam Drive buffer, top lower, and top
jam, floor standing finisher1
on page 2547

JC61-07204A Guide, buff div Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

JC61-07205A Guide, diverter Drive buffer, top lower, and top


jam, floor standing finisher1
on page 2547

2604 Chapter 2 Parts and diagrams ENWW


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

JC61-07206A Guide Floor standing finisher internal


assemblies 31 on page 2541

JC61-07408A Spring, es Entrance guide, mid jam, and


main exit, floor standing finisher1
on page 2549

JC61-07409A Spring, es Drive buffer, top lower, and top


jam, floor standing finisher1
on page 2547

JC61-07410A Spring, ts Drive buffer, top lower, and top


jam, floor standing finisher1
on page 2547

JC61-07411A Spring, ts Drive buffer, top lower, and top


jam, floor standing finisher1
on page 2547

JC61-07413A Spring, ts Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

JC61-07414A Spring Floor standing finisher internal


assemblies 21 on page 2539

JC61-07415A Spring, es Drive buffer, top lower, and top


jam, floor standing finisher1
on page 2547

JC61-07417A Spring, ts Drive buffer, top lower, and top


jam, floor standing finisher1
on page 2547

JC61-07418A Spring, ts Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

JC61-07427A Spring, ts Upper shield, floor standing


finisher1 on page 2557

JC61-07428A Spring, ts Upper shield, floor standing


finisher1 on page 2557

JC61-08072A Guide, buff exit Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

JC61-08258A Plunger, backpack Backpack assembly, floor


standing finisher1 on page 2559

JC61-08295A Spring Backpack assembly, floor


standing finisher1 on page 2559

JC62-01328A Seal Floor standing finisher internal


assemblies 31 on page 2541

JC62-01328A Seal Drive buffer, top lower, and top


jam, floor standing finisher1
on page 2547

ENWW Numerical parts list 2605


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

JC63-04984A Ground Floor standing finisher internal


assemblies 41 on page 2543

JC63-04986B Rear cover Floor standing finisher covers1


on page 2535

JC63-04987B Cover-r, lower Floor standing finisher covers1


on page 2535

JC63-04995B Cover-t, tray Floor standing finisher internal


assemblies 31 on page 2541

JC63-04996B Output bin, top (cover-t) Floor standing finisher covers1


on page 2535

JC63-04999B Cover, stacker Upper shield, floor standing


finisher1 on page 2557

JC63-05002B Output bin, lower (cover-m) Floor standing finisher covers1


on page 2535

JC63-05003B Output bin sub-tray (cover-s, tray) Floor standing finisher covers1
on page 2535

JC63-05715A Cover, top (left) Floor standing finisher covers1


on page 2535

JC63-05716A Cover, rear-right upper Floor standing finisher covers1


on page 2535

JC63-05717A Cover, rear-right lower Floor standing finisher covers1


on page 2535

JC63-05787A Cover, caster Floor standing finisher covers1


on page 2535

JC66-04525A Actuator, top exit Drive buffer, top lower, and top
jam, floor standing finisher1
on page 2547

JC66-04526A Actuator Floor standing finisher internal


assemblies 31 on page 2541

JC66-04602A Gear Floor standing finisher internal


assemblies 31 on page 2541

JC66-04604A Gear SCU motor and STK motor, floor


standing finisher1 on page 2545

JC66-04722A Roller, main-feed entrance Floor standing finisher internal


assemblies 11 on page 2537

JC66-04727A Roller, top-feed exit Floor standing finisher internal


assemblies 31 on page 2541

JC66-04767A Hinge Floor standing finisher covers1


on page 2535

JC66-05209A Shaft Backpack assembly, floor


standing finisher1 on page 2559

JC67-00817A Main-brush, exit Floor standing finisher internal


assemblies 21 on page 2539

2606 Chapter 2 Parts and diagrams ENWW


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

JC67-00818A Top-brush exit Floor standing finisher internal


assemblies 41 on page 2543

JC67-00819A Compiler-brush, ceiling rear Floor standing finisher internal


assemblies 41 on page 2543

JC67-00820A Compiler-brush, ceiling front Floor standing finisher internal


assemblies 41 on page 2543

JC70-40360A Ict-pin, paralled, p/u Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

JC81-07637A Stacker, CSP-worm SCU motor and STK motor, floor


standing finisher1 on page 2545

JC81-08263A Magnet Floor standing finisher covers1


on page 2535

JC81-08263A Magnet Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

JC90-01404A Clutch drive Floor standing finisher internal


assemblies 31 on page 2541

JC90-01409A Finisher sub-ejector unit Floor standing finisher internal


assemblies 11 on page 2537

JC90-01414A Motor, SCU Floor standing finisher internal


assemblies 41 on page 2543

JC90-01414A Motor, SCU assembly SCU motor and STK motor, floor
standing finisher1 on page 2545

JC90-01415B Tray HFT motor Floor standing finisher internal


assemblies 41 on page 2543

JC90-01415B Motor, main tray lift assembly SCU motor and STK motor, floor
standing finisher1 on page 2545

JC90-01445B Finisher sub-top door Floor standing finisher covers1


on page 2535

JC90-01450A Finisher sub-mid jam Entrance guide, mid jam, and


main exit, floor standing finisher1
on page 2549

JC90-01451A Finisher sub-exit main Entrance guide, mid jam, and


main exit, floor standing finisher1
on page 2549

JC90-01453A Finisher sub-drv buffer Floor standing finisher internal


assemblies 31 on page 2541

JC90-01453A Motor, buffer assembly Drive buffer, top lower, and top
jam, floor standing finisher1
on page 2547

ENWW Numerical parts list 2607


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

JC90-01454A Top lower feed assembly Drive buffer, top lower, and top
jam, floor standing finisher1
on page 2547

JC90-01455A Finisher sub-top jam Floor standing finisher internal


assemblies 21 on page 2539

JC90-01455A Top jam access path Drive buffer, top lower, and top
jam, floor standing finisher1
on page 2547

JC90-01457A Finisher sub-right jam Floor standing finisher internal


assemblies 11 on page 2537

JC90-01457A Finisher sub-right jam Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

JC90-01458A Finisher sub-div cam Floor standing finisher internal


assemblies 31 on page 2541

JC90-01458A Finisher sub-div cam Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

JC90-01459A Finisher sub-hb mtr, exit assembly Floor standing finisher internal
assemblies 31 on page 2541

JC90-01459A Finisher sub-hb mtr, entrance assembly Floor standing finisher internal
assemblies 31 on page 2541

JC90-01459A Finisher sub-hb mtr, exit assembly Transfer buffer, right jam, div
cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

JC90-01459A Finisher sub-hb mtr, entrance assembly Transfer buffer, right jam, div
cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

JC90-01461A Motor, paddle Floor standing finisher internal


assemblies 41 on page 2543

JC90-01461A Motor, paddle assembly Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

JC90-01466A Finisher sub-end fence Floor standing finisher internal


assemblies 31 on page 2541

JC90-01467A Finisher sub-ef mtr, fence Floor standing finisher internal


assemblies 31 on page 2541

JC90-01467A Motor, fence assembly Upper shield, floor standing


finisher1 on page 2557

JC90-01474A Finisher sub-clutch div Floor standing finisher internal


assemblies 31 on page 2541

2608 Chapter 2 Parts and diagrams ENWW


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

JC90-01672A Finisher sub feed Floor standing finisher internal


assemblies 21 on page 2539

JC90-01673A Motor, buffer exit Floor standing finisher internal


assemblies 31 on page 2541

JC90-01674A Finisher sub exit Floor standing finisher internal


assemblies 21 on page 2539

JC90-01674A Finisher sub exit Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

JC90-01675A Solenoid Floor standing finisher internal


assemblies 31 on page 2541

JC90-01743A Finisher sub-top cover assembly Floor standing finisher covers1


on page 2535

JC90-01765A Finisher sub-staple unit Floor standing finisher internal


assemblies 41 on page 2543

JC90-01771B Shield, lower Floor standing finisher covers1


on page 2535

JC90-01779A Door, rear Floor standing finisher covers1


on page 2535

JC90-01784A Shield, upper Floor standing finisher covers1


on page 2535

JC90-01784A Shield, upper Upper shield, floor standing


finisher1 on page 2557

JC90-01794A Finisher sub-tamper front Floor standing finisher internal


assemblies 11 on page 2537

JC90-01794A Front tamper unit Front alignment (tamper) unit,


floor standing finisher1
on page 2553

JC90-01796A Backpack, assembly Backpack assembly, floor


standing finisher1 on page 2559

JC90-01806A Floor standing finisher Floor standing finisher WUR1


on page 2533

JC90-01807A Finisher sub-tamper rear Floor standing finisher internal


assemblies 11 on page 2537

JC90-01807A Rear tamper unit Rear alignment (tamper) unit,


floor standing finisher1
on page 2555

JC92-02968B PCA - 3K main Floor standing finisher internal


assemblies 41 on page 2543

JC93-01001A Drive motor, step Transfer buffer, right jam, div


cam, hb motor, and paddle motor,
floor standing finisher1
on page 2551

ENWW Numerical parts list 2609


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

JC93-01001A Drive motor, step Upper shield, floor standing


finisher1 on page 2557

JC93-01001B Driver motor, step Front alignment (tamper) unit,


floor standing finisher1
on page 2553

JC93-01001B Driver motor, step Rear alignment (tamper) unit,


floor standing finisher1
on page 2555

JC93-01155A Drive motor, step Drive buffer, top lower, and top
jam, floor standing finisher1
on page 2547

JC93-01156A Motor, step SCU motor and STK motor, floor


standing finisher1 on page 2545

JC95-02142A Cover, front upper and lower (with door) Floor standing finisher covers1
on page 2535

JG70-40542A Cartridge, ICT-PIN SCU motor and STK motor, floor


standing finisher1 on page 2545

K0Q15-67901 Control panel assembly (SFP; 765/E751) Covers (765/E751/P752 models)1


on page 2475

Not orderable Printhead wiper drive assembly Printhead wiper assemblies1


on page 2495

Y3Z60-67901 Formatter PCA (P774/P779; MFP) Electrical assemblies 2 1


on page 2491

Y3Z60-67902 Formatter PCA (P774/P779; MPF) China/India Electrical assemblies 2 1


on page 2491

Y3Z60-67903 ADF whole unit kit(P774/P779) Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

Y3Z60-67904 Kit, image scanner whole unit (P774/P779) Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

Y3Z60-67905 Scanner control board (SCB) (P744/P779) Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

Y3Z60-67906 eMMC module (16GB; P774/P779) Electrical assemblies 2 1


on page 2491

Y3Z60-67907 Left lower nose cone assembly (small touchscreen) Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

Y3Z60-67908 Control panel bezel w/left CP (small touchscreen) Document feeder and scanner
(780/785/E776/P774/P779)1
on page 2471

Y3Z60-67909 Spacer assembly (small touchscreen) Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

2610 Chapter 2 Parts and diagrams ENWW


Table 2-54 Numerical parts list (continued)

Part number Description Table and page

Y3Z60-67910 Cable, MFP (P752/P774/P779) ISA cable assy Discrete cables1 on page 2505

Y3Z60-67911 Control panel assembly (P774) Document feeder and scanner


(780/785/E776/P774/P779)1
on page 2471

Y3Z60-67912 Engine control board MPCA Electrical assemblies 1 1


on page 2489

Z5G75-60110 Door, left assembly (floor standing finisher printers only) Covers (780/785/E776/
P774/P77 models)1
on page 2473

Z5G75-60110 Door, left assembly (FSF printers) Left door assemblies1


on page 2483

ENWW Numerical parts list 2611


2612 Chapter 2 Parts and diagrams ENWW
Index

Symbols/Numerics 3x550-sheet feeder latch assemblies airflow and right door assemblies
, formatter cage removing and replacing 1597 parts list 2486
removing and replacing 878 3x550-sheet feeder lift assemblies airflow assembly
1x550-sheet feeder latch assembly removing and replacing 1615 removing and replacing 1195
removing and replacing 1597 3x550-sheet feeder pickup roller airflow repair assembly
1x550-sheet feeder lift assembly arm(s) removing and replacing 1195
removing and replacing 1615 removing and replacing 1619
1x550-sheet feeder pickup roller 3x550-sheet feeder printed circuit B
arm(s) assemblies (PCA) backpack assembly (finisher)
removing and replacing 1619 removing and replacing 1591 removing and replacing 2093
1x550-sheet feeder printed circuit 3x550-sheet feeder rear cover backpack inner assemblies (finisher)
assemblies (PCA) removing and replacing 1570 removing and replacing 2112
removing and replacing 1591 3x550-sheet feeder right door backpack plungers (finisher)
1x550-sheet feeder tray pick clutch removing and replacing 1578 removal and replacement 2009
removing and replacing 1604 3x550-sheet feeder separation bin full sensor, inline finisher
1x550-sheet feeder width detect assembly removing and replacing 1864
sensor removing and replacing 1625 bin illumination sensor, inline finisher
removing and replacing 1611 3x550-sheet feeder tray pick clutches removing and replacing 1846
1x550-sheet feeder with storage removing and replacing 1604 bracket, rear-left support; conditioner
cabinet 3x550-sheet feeder width detect power supply
parts list 2512, 2516 sensors removing and replacing 836
1x550-sheet feeder with storage removing and replacing 1611 bridge assemblies (FSF printers)
cabinet inner front cover 550-sheet feeder parts list 2496
removing and replacing 1575 parts list 2508 bridge assembly (floor standing
1x550-sheet feeder with storage 780/785/P774/P779 touchscreen finisher printers)
cabinet rear cover document feeder, scanner, control removing and replacing 387
removing and replacing 1570 panel 2470 bridge distribution printed circuit
1x550-sheet feeder with storage assembly (floor standing finisher
cabinet right door A printers)
removing and replacing 1578 accessory removing and replacing 573
1x550-sheet feeder with storage small outline dual in-line memory bridge electrical interconnect (floor
cabinet right inner cover module, install 1530 standing finisher printers)
removing and replacing 1587 accessory, install removing and replacing 422
1x550-sheet feeder with storage stapler/stacker punch assembly bridge jam access sensor (floor
cabinet separation assembly (finisher) 1548 standing finisher printers)
removing and replacing 1625 aerosol fan removing and replacing 413
3x550-sheet feeder inner front cover removing and replacing 1213 bridge jam clear LED (floor standing
removing and replacing 1575 after-service checklist 5 finisher printers)
removing and replacing 486

ENWW Index 2613


bridge REDI sensor (floor standing conditioner main printed circuit document feeder reflector 110
finisher printers) assembly (PCA) (floor standing document feeder rollers 79
removing and replacing 395 finisher printers) eMMC 29
bridge right cover (floor standing removing and replacing 829 HCI tray (left) 118
finisher printers) conditioner power supply and rear-left HCI tray (right) 122
removing and replacing 474 support bracket (floor standing HDD (accelerator drive) 49
BRUs (bench repairable units units) finisher printers) HDD (standard) 40
replacing 3 removing and replacing 836 heated pressure roller (HPR) 8
buffer motor, gear, and sensor (M3) conditioner right cover (floor standing printhead wiper kit 13
removing and replacing 2344 finisher printers) remove and replace 7
removing and replacing 149 service fluid container kit 19
C conditioner top front cover (floor staple cartridge 25
calendar motor assembly (floor standing finisher printers) tray roller kit (tray 2-X) 88
standing finisher printers) removing and replacing 138 CSR B
removing and replacing 499 control panel (MFP large touchscreen repair and replace 126
calendar roller assembly (floor models) tray 1 roller kit 127
standing finisher printers) removing and replacing 59
removing and replacing 451 control panel, document feeder, D
calendar roller, assembly (floor scanner deskew front drive assembly
standing finisher printers) large/small touchscreen 780/785/ removing and replacing 649
removing and replacing 451 E776/P774/P779 2470 deskew front drive gear assembly
cartridge door control panels (small touchscreen removing and replacing 666
removing and replacing 203 M765/E751/P752/P744) deskew rear drive assembly
cartridges removing and replacing 67 removing and replacing 993
part numbers 2460 control-panel bezel (MFP) diagrams 2455
caster cover (finisher) removing and replacing 240 1x550-sheet feeder with storage
removing and replacing 2136 controller PCA (finisher) cabinet 2512, 2516
cautions iii removing and replacing 2175 550-sheet feeder 2508
Channel partners support conventions, document iii airflow and right door
HP Channel Services Network cooling fan 1 and coupling (floor assemblies 2486
(CSN) 2, 2463 standing finisher printers) bridge assemblies (FSF printers)
chassis assemblies (FSF printers) removing and replacing 540 2496
parts list 2498 cover chassis assemblies (FSF printers)
checklists SS finisher 2012 2498
after-service 5 Cover, left upper add-on (floor covers 2472
preservice 5 standing finisher printers) discrete cables 2504
compiler, inline finisher removing and replacing 163 Electrical assemblies 2488
removing and replacing 1829 Cover, left upper trim (floor standing feedshaft, drop detect, and deskew
conditioner dual HE LMOD (floor finisher printers) assemblies 2480
standing finisher printers) removing and replacing 160 FFCs and engine FFC kits 2502
removing and replacing 1140 covers (printer) high capacity input (HCI) feeder
conditioner inner HPR cover (floor locations 2472 2520
standing finisher printers) parts list 2472 inline finisher 2524
removing and replacing 522 covers, Inline finisher left door 2482
conditioner left-front inner cover (floor parts list 2524 printhead assembly 2490, 2492
standing finisher printers) CSR A printhead wiper assemblies 2494
removing and replacing 514 control panel (large Stapler/Stacker 2524
touchscreen) 59 tray pick and duplex path
control panel (small touchscreen assemblies 2478
M765/E751/P752/P744) 67 vapor module(FSF printers) 2500

2614 Index ENWW


discrete cables exhaust distribution duct (floor formatter cover
parts list 2504 standing finisher printers) removing and replacing 170
document conventions iii removing and replacing 562 front cover (floor standing finisher
document feeder exit guide lower (floor standing printers)
removing and replacing 290 finisher printers) removing and replacing 432
document feeder and scanner whole removing and replacing 764 front cover, inline finisher
units (MFP) exit guide lower air duct (floor removing and replacing 1762
parts lists and diagrams 2470 standing finisher printers) front deskew and rear deskew REDI
document feeder hinges removing and replacing 1159 sensors
removing and replacing 297 removing and replacing 1373
document feeder reflector (MFP F front door assembly (finisher)
models only) fan, cooling 1 and coupling(floor removing and replacing 2034
removing and replacing 110 standing finisher printers) front door sensor (conditioner (floor
document feeder, scanner, control removing and replacing 540 standing finisher printers)
panel fan; exhaust lower (and HPR duct) removing and replacing 531
large touchscreen 780/785/E776/ (floor standing finisher printers) front lower cover (finisher)
P774/P779 2470 removing and replacing 549 removing and replacing 2042
small touchscreen E744 2470 fax PCA (785f and 785zs) front tamper motor (M6)
dual in-line memory module accessory removing and replacing 870 removing and replacing 2357
install 1530 feed entrance motor (M1) front tamper unit
dummy feed guide removing and replacing 2326 removing and replacing 2266
removing and replacing 2201 feed exit motor (M2) front tower cover
duplex entry drive assembly removing and replacing 2335 removing and replacing 207
removing and replacing 951 feed motor assembly front-right support cover (bridge)
duplex exit drive assembly removing and replacing 632 (floor standing finisher printers)
removing and replacing 1008 feed motor encoder PCA removing and replacing 463
removing and replacing 615 FRUs (field replaceable units) and
E feed shaft BRUs (bench repairable units
eject flap drive assembly removing and replacing 681 replacing 3
removing and replacing 1409 feedshaft, drop detect, and deskew
ejection drive assembly assemblies H
removing and replacing 1240 parts list 2480 hard disk drive (accelerator drive)
ejection path assembly, inline finisher FFCs and engineFFC kits removing and replacing 49
removing and replacing 1796 parts list 2502 hard disk drive (standard drive)
ejector unit field replaceable units (FRUs) removing and replacing 40
removing and replacing 2237 replacing 3 HCI inner front cover
electrical assemblies field replaceable units (FRUs) and removing and replacing 1650
parts list 2488 bench repairable units (BRUs) HCI jam cassette
electrostatic discharge (ESD) 4 replacing 3 removing and replacing 1654
embedded MultiMedia Card (eMMC) floor standing finisher conditioner rear HCI latch assemblies
removing and replacing 29 cover removing and replacing 1694
eMMC removing and replacing 144 HCI left cover
removing and replacing 29 floor standing finisher right cover removing and replacing 1724
entrance jam wrap sensors (floor removing and replacing 149 HCI pickup roller arm(s)
standing finisher printers) Foreign interface harness (FIH) removing and replacing 1659
removing and replacing 1118 removing and replacing 1546 HCI printed circuit assembly (PCA)
ESD electrostatic discharge (ESD) 4 formatter removing and replacing 1688
exhaust boot upper and lower (floor removing and replacing 845 HCI rear cover
standing finisher printers) formatter cage cover removing and replacing 1645
removing and replacing 562 removing and replacing 173

ENWW Index 2615


HCI right door HPR duct and exhaust fan lower (floor inline finisher support motor assembly
removing and replacing 1715 standing finisher printers) removing and replacing 1818
HCI separation assemblies removing and replacing 549 inline finisher upper bin
removing and replacing 1665 HPR, entrance exit sensors (floor removing and replacing 1921
HCI tray lift motor assembly standing finisher printers) inline finisher upper bin motor
removing and replacing 1708 removing and replacing 1118 removing and replacing 1807
HCI tray pick clutch and jam cassette HPR, inner cover (floor standing inline finisher vertical cable cover
drive assembly finisher printers) removing and replacing 1754
removing and replacing 1701 removing and replacing 522 install
HCI tray presence sensors HPR; electrical interconnect(and lower internal USB ports 1537
removing and replacing 1678 duct) (floor standing finisher small outline dual in-line memory
HCI tray width detect sensors printers) module accessory 1530
removing and replacing 1682 removing and replacing 1174 SODIMM accessory 1530
HCI tunnel REDI sensor stapler/stacker punch assembly
removing and replacing 1640 I (finisher) 1548
HDD (accelerator drive) image sensor and motor installation 5
removing and replacing 49 removing and replacing 1445 screws 5
HDD (standard drive) inline finisher See also replacing parts
removing and replacing 40 parts list 2524 Internal components, inline finisher
heated pressure roller (HPR) staple cartridge 25 parts list 2526
CSR A 8 inline finisher bin illumination sensor internal USB ports
removing and replacing 8 removing and replacing 1846, install 1537
heated pressure roller electrical 1864 island of data
interconnect (floor standing finisher inline finisher compiler removing and replacing 896
printers) removing and replacing 1829
removing and replacing 1174 inline finisher ejection path assembly K
heated pressure roller entrance exit removing and replacing 1796 keyboard (MFP flow models)
sensors (floor standing finisher inline finisher front cover removing and replacing 1029
printers) removing and replacing 1762
removing and replacing 1118 inline finisher leading edge clamp kit L
high capacity input (HCI) 4000-sheet removing and replacing 1950 leading edge clamp kit, inline finisher
feeder left tray inline finisher left door (printer) removing and replacing 1950
removing and replacing 118, 122 extension/diverter kit LED, bridge jam clear (floor standing
high capacity input (HCI) 4000-sheet removing and replacing 1783 finisher printers)
feeder left tray, removing and inline finisher mezzanine repair kit removing and replacing 486
replacing 118 removing and replacing 1972 LED, supply illumination (bridge) (floor
high capacity input (HCI) 4000-sheet inline finisher MPCA standing finisher printers)
feeder right tray, removing and removing and replacing 1746 removing and replacing 441
replacing 122 inline finisher MPCA cover left door
high capacity input (HCI) feeder removing and replacing 1738 removing and replacing 244
parts list 2520 inline finisher rear cover (engine) left door (printer) extension/diverter
hinge (cartridge door left) removing and replacing 1732 kit, inline finisher
removing and replacing 601 inline finisher right cover removing and replacing 1783
hinge (cartridge door right) removing and replacing 1769 left door assembly
removing and replacing 587 inline finisher stapler carriage parts list 2482
HP Channel Services Network (CSN) assembly left upper add-on cover (floor standing
Channel partners support 2, removing and replacing 1900 finisher printers)
2463 inline finisher stapler flag removing and replacing 163
HPR removing and replacing 1882
kit (heated pressure roller) 8

2616 Index ENWW


left upper trim (floor standing finisher motors, feed internal assemblies 4, floor
printers) removing and replacing 632 standing finisher 2542
removing and replacing 160 motors, feed motor encoder PCA main exit, floor standing finisher
left-top cover (SS finisher) removing and replacing 615 2548
removal and replacement 2012 motors, image sensor mid jam, floor standing finisher
lower front cover removing and replacing 1445 2548
removing and replacing 223 motors, printhead wiper paddle motor, floor standing
lower shield assembly removing and replacing 961 finisher 2550
removing and replacing 2139 rear alignment (tamper) unit, floor
N standing finisher 2554
M nose cone (center control panel) right jam, floor standing finisher
main printed circuit assembly (MPCA) removing and replacing 193 2550
removing and replacing 973 nose cone (left control panel) SCU motor, floor standing
main printed circuit assembly (MPCA) removing and replacing 179 finisher 2544
cover, inline finisher notes iii STK motor, floor standing
removing and replacing 1738 finisher 2544
main printed circuit assembly (MPCA), O top jam, floor standing finisher
inline finisher output bin, standard 2546
removing and replacing 1746 removing and replacing 269 top lower, floor standing finisher
main tray moving motor (M11) 2546
removing and replacing 2441 P transfer buffer, floor standing
mezzanine repair kit, inline finisher pad, document feeder separation (MFP finisher 2550
removing and replacing 1972 models only) upper shield, floor standing
mezzanine, inline finisher assemblies removing and replacing 79 finisher 2556
parts list 2524 part numbers whole unit replacement, floor
mezzanine, Stapler/Stacker cartridges 2460 standing finisher 2532
assemblies, Stapler/Stacker replacement parts 2460 parts lists and diagrams
parts list 2524 supplies 2460 document feeder and scanner
middle internal front cover parts 2455 whole units (780/785) 2470
removing and replacing 214 cover locations (printer) 2472 PCA, distribution (bridge) (floor
module left paper path (floor standing parts and diagrams standing finisher printers)
finisher printers) backpack assembly, floor standing removing and replacing 404
removing and replacing 757 finisher 2558 PCA, right rear lower
motor wall assembly (floor standing covers, floor standing finisher removing and replacing 925
finisher printers) 2534 PCA; bridge interior distribution (floor
removing and replacing 1132 div cam, floor standing finisher standing finisher printers)
motor wall temperature sensor (floor 2550 removing and replacing 573
standing finisher printers) drive buffer, floor standing PCA; conditioner dual HE LMOD (floor
removing and replacing 1149 finisher 2546 standing finisher printers)
motor, calendar assembly (floor entrance guide, floor standing removing and replacing 1140
standing finisher printers) finisher 2548 PCA; conditioner main
removing and replacing 499 front alignment (tamper) unit, floor removing and replacing 829
motors standing finisher 2552 post-service tests 5
ejection drive assembly 1240 hb motor, floor standing finisher power supply
motors, deskew front 2550 removing and replacing 901
removing and replacing 649 internal assemblies 1, floor preservice checklist 5
motors, duplex diverter standing finisher 2536 print quality
removing and replacing 776 internal assemblies 2, floor test 5
motors, duplex entry drive assembly standing finisher 2538
removing and replacing 951 internal assemblies 3, floor
standing finisher 2540

ENWW Index 2617


printed circuit assembly (bridge) (floor removal strategy backpack assembly (finisher
standing finisher printers) removing and replacing 3 2093
removing and replacing 404 removing and replacing backpack inner assemblies
printed circuit assembly (distribution; 1x550-sheet feeder latch (finisher 2112
bridge) (floor standing finisher assembly 1597 bin full sensor, inline finisher
printers) 1x550-sheet feeder lift 1864
removing and replacing 404 assembly 1615 bin illumination sensor, inline
printhead assembly 1x550-sheet feeder pickup roller finisher 1846
parts list 2490, 2492 arm(s) 1619 bridge assembly (floor standing
removing and replacing 1253 1x550-sheet feeder separation finisher printers) 387
printhead wiper assembly 1625 bridge electrical interconnect (floor
removing and replacing 13 1x550-sheet feeder tray pick standing finisher printers) 422
printhead wiper assemblies clutch 1604 bridge front cover (floor standing
parts list 2494 1x550-sheet feeder width detect finisher printers) 432
printhead wiper motor sensor 1611 bridge interior distribution printed
removing and replacing 961 1x550-sheet feeder with storage circuit assembly (floor standing
punch assembly, s/s finisher cabinet inner front cover 1575 finisher printers) 573
install 1548 1x550-sheet feeder with storage bridge jam access sensor (floor
cabinet rear cover 1570 standing finisher printers) 413
R 1x550-sheet feeder with storage bridge jam clear LED (floor
rear cover cabinet right door 1578 standing finisher printers) 486
removing and replacing 236 1x550-sheet feeder with storage bridge REDI sensor (floor standing
rear cover (floor standing finisher cabinet right inner cover 1587 finisher printers) 395
printers) 1x550-sheet feeder with storage bridge right cover (floor standing
removing and replacing 144 cabinet separation assembly finisher printers) 474
rear cover (inline finisher; engine 1625 buffer motor, gear, and sensor
removing and replacing 1732 1x550-sheet feeders printed (M3) 2344
rear door (finisher) circuit assemblies (PCA) 1591 calendar motor assembly (floor
removing and replacing 2052 3x550-sheet feeder inner front standing finisher printers) 499
rear tamper motor (M7) cover 1575 calendar roller assembly (floor
removing and replacing 2388 3x550-sheet feeder latch standing finisher printers) 451
rear tamper unit assemblies 1597 cartridge door 203
removing and replacing 2296 3x550-sheet feeder lift caster cover (finisher) 2136
rear-lower covers cover (finisher) assemblies 1615 compiler, inline finisher 1829
removing and replacing 2072 3x550-sheet feeder pickup roller conditioner dual HE LMOD (floor
rear-right lower cover (finisher) arm(s) 1619 standing finisher printers) 1140
removing and replacing 2028 3x550-sheet feeder printed circuit conditioner inner HPR cover (floor
rear-right upper cover (finisher) assemblies (PCA) 1591 standing finisher printers) 522
removing and replacing 2023 3x550-sheet feeder rear cover conditioner left-front inner cover
rear-upper cover (finisher) 1570 (floor standing finisher
removing and replacing 2061 3x550-sheet feeder right door printers) 514
REDI sensor 1578 conditioner main printed circuit
bridge (floor standing finisher 3x550-sheet feeder separation assembly (PCA) (floor standing
printers) 395 assembly 1625 finisher printers) 829
removal and replacement 3x550-sheet feeder width detect conditioner power supply and rear-
backpack plungers (finisher) sensors 1611 left support bracket (floor
2009 3x550-sheet tray pick clutch standing finisher printers) 836
left-top cover (SS finisher) 2012 1604 conditioner rear cover (floor
removal order aerosol fan 1213 standing finisher) 144
removing order 6 airflow assembly 1195

2618 Index ENWW


conditioner right cover (floor Foreign interface harness (FIH) heated pressure roller entrance
standing finisher) 149 1546 exit sensors (floor standing
conditioner top front cover (floor formatter 845 finisher printers) 1118
standing finisher printers) 138 formatter cage cover 173 high capacity input (HCI) 4000-
control panel (MFP large formatter cover 170 sheet feeder left tray 118
touchscreen models) 59 formatter, formatter cage 878 high capacity input (HCI) 4000-
control panels (small touchscreen front cover, inline finisher 1762 sheet feeder right tray 122
M765/E751/P752/P744) 67 front deskew and rear deskew hinge (cartridge door left) 601
control-panel bezel (MFP) 240 REDI sensors 1373 hinge (cartridge door right) 587
controller PCA (finisher) 2175 front door assembly (finisher) hinges, document feeder 297
cooling fan 1 and coupling (floor 2034 HPR duct and exhaust fan lower
standing finisher printers) 540 front door sensor (conditioner (floor standing finisher
deskew front drive assembly 649 (floor standing finisher printers) 549
deskew front drive gear printers) 531 image sensor and motor 1445
assembly 666 front lower cover (finisher) 2042 island of data 896
deskew rear drive assembly 993 front tamper motor (M6) 2357 keyboard (MFP flow models)
document feeder 290 front tamper unit 2266 1029
document feeder reflector (MFP front tower cover 207 leading edge clamp kit, inline
models only) 110 front-right support cover (bridge) finisher 1950
drive; HPR (floor standing finisher (floor standing finisher left door 244
printers) 1132 printers) 463 left door (printer) extension/
dummy feed guide 2201 hard disk drive (accelerator diverter kit, inline finisher 1783
duplex entry drive assembly 951 drive) 49 left upper add-on cover (floor
duplex exit drive assembly 1008 hard disk drive (standard drive) standing finisher printers) 163
eject flap drive assembly 1409 40 left upper trim (floor standing
ejection drive assembly 1240 HCI inner front cover 1650 finisher printers) 160
ejection path assembly, inline HCI jam cassette 1654 lower front cover 223
finisher 1796 HCI latch assemblies 1694 lower shield assembly 2139
ejector unit 2237 HCI left cover 1724 main printed circuit assembly
embedded MultiMedia Card HCI pickup roller arm(s) 1659 (MPCA) 973
(eMMC) 29 HCI printed circuit assembly main printed circuit assembly
eMMC 29 (PCA) 1688 (MPCA) cover, inline finisher
entrance jam wrap sensors (floor HCI rear cover 1645 1738
standing finisher printers) 1118 HCI right door 1715 main printed circuit assembly
exhaust boot upper and lower HCI separation assemblies 1665 (MPCA), inline finisher 1746
(floor standing finisher HCI tray lift motor assembly main tray moving motor (M11)
printers) 562 1708 2441
exhaust distribution duct (floor HCI tray pick clutch and jam mezzanine repair kit, inline
standing finisher printers) 562 cassette drive assembly 1701 finisher 1972
exit guide lower (floor standing HCI tray presence sensors 1678 middle internal front cover 214
finisher printers) 764 HCI tray width detect sensors module left paper path (floor
exit guide lower air duct (floor 1682 standing finisher printers) 757
standing finisher printers) 1159 HCI tunnel REDI sensor 1640 motor and bracket kit and carriage
fax PCA (785f and 785zs) 870 HDD (accelerator drive) 49 kit, TBODD 1322
feed entrance motor (M1) 2326 HDD (standard drive) 40 motor wall assembly (floor
feed exit motor (M2) 2335 heated pressure roller (HPR) 8 standing finisher printers) 1132
feed motor assembly 632 heated pressure roller electrical motor wall temperature sensor
feed motor encoder PCA 615 interconnect (floor standing (floor standing finisher
feed shaft 681 finisher printers) 1174 printers) 1149
motor, image sensor 1445

ENWW Index 2619


motors, deskew front 649 sensor, output bin full (MFP, with top output bin 2007
motors, duplex diverter 776 inline finisher) 1074 Tray 1 separation assembly 790
motors, duplex entry drive sensor, output bin full (SFP; 765/ Tray 2 (A3) or Tray (A4) latch
assembly 951 E751/P752) 1104 assembly 934
motors, feed 632 sensor, output bin REDI 772 Tray 2 (A3) or Tray 2/3 (A4) pickup
motors, printhead wiper 961 sensor; motor wall temperature roller arm(s) 704
nose cone (center control panel) (floor standing finisher Tray 2 (A3) or Tray 3 (A4) lift
193 printers) 1149 assembly 748
nose cone (left control panel) sensors, duplex jam1 784 Tray 2 (A3) or Tray 3 (A4)
179 sensors, Front deskew and rear separation assembly 721
pad, document feeder separation deskew REDI 1373 Tray 2 (A3) or Tray 3 (A4) tray pick
(MFP models only) 79 sensors, right door open, clutch 946
PCA, right rear lower 925 temperature/humidity, and Tray 2 (A3) or Tray 3 (A4) width
power supply 901 REDI 808 detect 930
printed circuit assembly Sensors, Tray 1 out-of-paper Tray 2 (A3), tandem Tray 2/3 (A4),
(distribution; bridge) (floor 797 and all optional 1X550-sheet
standing finisher printers) 404 service fluid container 19 input feeders 1527
printhead assembly 1253 service fluid container electrical upper bin motor, inline finisher
printhead wiper 13 interconnect kit 1223 1807
printhead wiper motor 961 smart transducer monitoring upper bin, inline finisher 1921
rear cover 236 system 908 upper front door 166
rear cover (inline finisher; spacer assembly 354 upper paper guide assembly / top-
engine) 1732 standard output bin 269 of-form REDI sensor 1484
rear door (finisher 2052 staple cartridge 25 upper shield assembly 2155
rear tamper motor (M7) 2388 stapler carriage assembly, inline vertical cable cover, inline
rear tamper unit 2296 finisher 1900 finisher 1754
rear-lower cover (finisher) 2072 stapler flag, inline finisher 1882 WiFi PCA 1024
rear-right lower cover (finisher) stapler unit 2186 Wireless fidelity PCA 1024
2028 strap, left door 769 removing parts
rear-right upper cover (finisher) sub scanner assembly (SSA) 315 checklists 5
2023 supply illumination LED (bridge) tools, required 4
rear-upper cover (finisher) 2061 (floor standing finisher replacement parts
right cover, inline finisher 1769 printers) 441 part numbers 2460
right door 261 supply interconnect kit 1295 replacing parts
right duplexer 823 support bracket, main printed about 3
right side vertical path 819 circuit assembly (MPCA) 982 screws 5
right tower cover 211 support motor assembly, inline tools, required 4
rollers, document feeder pickup finisher 1818 right cover, inline finisher
and feed (MFP models only) 79 TBODD sensor PCA 914 removing and replacing 1769
rollers, tray 1 pickup and through beam drop detect (TBODD) right door
separation 127 motor and bracket kit and removing and replacing 261
rollers, tray pickup, feed, and carriage kit 1322 right duplexer
separation 88 through beam drop detect (TBODD) removing and replacing 823
scanner control board (SCB) 884 sensor printed circuit assembly right tower cover
scanner control board (SCB) 914 removing and replacing 211
cover 176 top cover (finisher) 2016 rollers, document feeder pickup and
SCU motor (M10) 2419 top cover (SFP) 304 feed (MFP models only)
sensor, duplex exit REDI 752 top door (finisher) 2082 removing and replacing 79
sensor, output bin full (MFP, no top jam access cover 2210 rollers, tray 1 pickup and separation
inline finisher) 1036 top lower feed assembly 2220 removing and replacing 127

2620 Index ENWW


rollers, tray pickup, feed, and sensor; HPR entrance exit (floor support bracket, main printed circuit
separation standing finisher printers) assembly (MPCA)
removing and replacing 88 removing and replacing 1118 removing and replacing 982
sensors, duplex jam1 support motor assembly, inline
S removing and replacing 784 finisher
scanner control board (SCB) sensors, right door open, removing and replacing 1818
removing and replacing 884 temperature/humidity, and REDI
scanner control board (SCB) cover removing and replacing 808 T
removing and replacing 176 Sensors, Tray 1 out-of-paper TBODD sensor PCA
scanner, control panel, document removing and replacing 797 removing and replacing 914,
feeder service and support information v, 1322
touchscreen (780/785/E776/ 2457 tests
P774/P7799) 2470 WISE and CSN 2, 2463 post-service 5
screwdrivers, required 4 service fluid container print-quality 5
screws removing and replacing 19 through beam drop detect (TBODD)
installing 5 service fluid container electrical motor and bracket kit and carriage
types of 5 interconnect kit kit
SCU motor (M10) removing and replacing 1223 removing and replacing 1322
removing and replacing 2419 smart transducer monitoring system through beam drop detect (TBODD)
sensor, bridge jam access (floor removing and replacing 908 sensor printed circuit assembly
standing finisher printers) SODIMM accessory removing and replacing 914
removing and replacing 413 install 1530 tips iii
sensor, duplex exit REDI spacer assembly tools, required 4
removing and replacing 752 removing and replacing 354 top cover (finisher)
sensor, entrance jam wrap staple cartridge removing and replacing 2016
removing and replacing 1118 removing and replacing 25 top cover (SFP)
sensor, front door sensor (conditioner stapler carriage assembly, inline removing and replacing 304
(floor standing finisher printers) finisher top door (finisher)
removing and replacing 531 removing and replacing 1900 removing and replacing 2082
sensor, motor wall temperature and stapler flag, inline finisher top jam access cover
humidity removing and replacing 1882 removing and replacing 2210
removing and replacing 1149 stapler unit top lower feed assembly
sensor, output bin full (MFP, no inline removing and replacing 2186 removing and replacing 2220
finisher) Stapler/Stacker top output bin
removing and replacing 1036 parts list 2524 removing and replacing 2007
sensor, output bin full (MFP, with inline stapler/stacker punch assembly Tray 1 separation assembly
finisher) (finisher) removing and replacing 790
removing and replacing 1074 install 1548 Tray 2 (A3) or Tray (A4) latch assembly
sensor, output bin full (SFP; 765/ static, precautions for 4 removing and replacing 934
E751/P752) strap, left door Tray 2 (A3) or Tray 2/3 (A4) pickup
removing and replacing 1104 removing and replacing 769 roller arm(s)
sensor, output bin REDI sub scanner assembly (SSA) removing and replacing 704
removing and replacing 772 removing and replacing 315 Tray 2 (A3) or Tray 3 (A4) lift assembly
sensor, REDI supplies removing and replacing 748
bridge (floor standing finisher part numbers 2460 Tray 2 (A3) or Tray 3 (A4) separation
printers) 395 supply illumination LED (bridge) (floor assembly
sensor, Tray 2 (A3) or Tray 3 (A4) standing finisher printers) removing and replacing 721
width detect removing and replacing 441 Tray 2 (A3) or Tray 3 (A4) tray pick
removing and replacing 930 supply interconnect kit clutch
removing and replacing 1295 removing and replacing 946

ENWW Index 2621


Tray 2 (A3), tandem Tray 2/3 (A4), and
all optional 1X550-sheet input
feeders
removing and replacing 1527
Tray 2 (A3), tandem Tray 2/3 (A4), and
all optional 1X550-sheet input
feeders, removing and replacing
1527
tray pick and duplex path assemblies
parts list 2478

U
upper bin motor, inline finisher
removing and replacing 1807
upper bin, inline finisher
removing and replacing 1921
upper front door
removing and replacing 166
upper paper guide assembly / top-of-
form REDI sensor
removing and replacing 1484
upper shield assembly
removing and replacing 2155

V
vapor module (FSF printers)
parts list 2500
vertical cable cover, inline finisher
removing and replacing 1754
vertical path, right side
removing and replacing 819

W
warnings iii
Web-based Interactive Search Engine
WISE 2, 2463
WiFi PCA
removing and replacing 1024
Wireless fidelity PCA
removing and replacing 1024
WISE
Web-based Interactive Search
Engine 2, 2463

2622 Index ENWW

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