ABS submersible sewage pump AFP 0831-2046

Robust, reliable submersible pumps from 1.3 to 30 kW for pump-

ing wastewater and sewage from buildings and sites in private, Type tested
Text var

and monitored

commercial, industrial and municipal areas in accordance with

EN 12050-1. Available as standard AFP or as higher specification
AFP(K).

Applications
AFP submersible pumps have been designed for the economic and
reliable pumping of clear or wastewater, gaseous liquids, and for
sewage and sludge, in fixed or portable applications.
* For fixed, wet well applications the AFP is pedestal mounted. Us-
ing a self-sealing coupling system the pump seals automatically
on the pedestal when lowered by guide rail into position.
* Dry well applications have the option of horizontal or vertical
installation.
* With vortex hydraulics the AFP is particularly suitable for sew-
age, abrasive matter, and fluids containing stringy materials that
tend to ”rope”.
* The Contrablock hydraulic system offers higher efficiency and is
suitable for larger proportions of solid or fibrous matter.

Construction
The water-pressure-tight, encapsulated, fully flood-proof motor
and the pump section form a compact, robust, modular construc-
tion. Maximum allowable temperature of the medium for con- Features
tinuous operation is 40 °C (information on applications at other * High-efficiency hydraulic design using Contrablock or vortex
temperatures available on request). impellers.
Available in explosion-proof versions in accordance with interna- * Available as standard AFP or higher specification AFP(K).
tional standards EExd II BT4, FM and ATEX. * AFP(K) has class H insulation and double mechanical seals as
standard, with options of seal cartridge and closed loop cooling
Cooling system.
AFP: Free-circulation cooling by the medium. * Automatic seal and temperature monitoring.
AFP(K): Closed loop cooling system with circulation of glycol and * Available as explosion-proof.
water which has no contact with the sewage being pumped. This * Designed for fixed or transportable installation.
optimises heat exchange and avoids the danger of blockage of the * For lifting, AFP has cast eyelet, AFP(K) has stainless steel lifting
cooling system with sewage particles. hoop.
Dry installation is possible without cooling system, for intermittent
use only and subject to strict limitations. Motor
Three-phase, 400 V, 50 Hz, squirrel-cage motor as 2-pole (2900
Bearings r/min), 4-pole (1450) and 6-pole (980).
The stainless steel motor shaft is supported in lubricated-for-life Protection type IP 68, with stator insulation Class F (155 °C) for
ball bearings. standard AFP or Class H (180 °C) for AFP(K) version.
Direct starting up to 3 kW; from 4 kW star-delta or direct starting
Shaft sealing is possible. Motors with other operating voltages and frequencies
Between the motor and hydraulic section is by means of a high are also available.
quality, silicon carbide, double mechanical seal. Standard AFP has
a single mechanical seal and upper lip seal. AFP(K) has the option
of double mechanical seals or a seal cartridge. The seal cartridge Identification Code: e.g. AFP 1035.3 ME 250/2
combines both mechanical seals into a complete, easy-to-replace Hydraulics:
unit (not available with ME motor). All seals are independent of AFP ........ Product range
rotation direction and resistant to temperature shock. 10 ........... Discharge outlet DN (cm)
35 ........... Hydraulic number
Discharge .3 ............ Impeller
DN 80, 100, 150 and 200 DIN flange. Motor:
ME ......... M = modular motor; E = high efficiency
Temperature monitoring 250 ........ Motor power P2 kW x 10
TCS (Thermo-Control-System) with thermal sensors in the stator 2 ............ Number of poles
to switch off the pump in the case of overheating and switch on
automatically after cooling down.

Seal monitoring Materials

DI system consisting of a sensor in the motor and oil chambers Description Material
which signals an inspection alert if there is leakage at the shaft
Motor housing Cast iron EN-GJL-250
seals (not in oil chamber on Ex version).
Motor shaft Stainless steel 1.4021 (AISI 420)
Hydraulics Volute Cast iron EN-GJL-250
AFP 0831-0835, 1031-1035, 1533: vortex, open, recessed, four-vane
Impeller Cast iron EN-GJL-250
impeller.
AFP 0841-0844, 1041-1049, 1541, 1543 & 2045: Contrablock, open Bottom plate Cast iron EN-GJL-250
single-vane impeller. Fasteners Stainless steel 1.4401 (AISI 316)
AFP 1546 & 2046: Contrablock, open double-vane impeller.
AFP(K) options: stainless steel motor shaft 1.4401 (AISI 316), stainless steel impeller 1.4460
(AISI 329), viton seals, and surface hardened cast iron impeller and bottomplate.
AFP is available in SX version as a complete stainless steel pump (see separate literature).
Technical Data
AFP Impeller    Solid Rated   Motor power * Rated Speed Starting Cable Weight***
size   size voltage         (kW) current type**
  (mm)    (V)    P1             P2   (A) (r/min)   (kg)
1546  M 90/4 A      75 400 3~ 10.80         9.00 19.40   1450 YΔ    (b) 122/133
         M 60/4 2     75 400 3~ 7.22         6.00 12.50 1450 YΔ   (b) 110/126
         M 40/4 4     75 400 3~ 5.00         4.00 8.87 1450 YΔ   (b) 107/123
2045  ME 220/4 1 125x100 400 3~ 24.70       22.00 43.10   1450 YΔ    (d) 330/360
         ME 185/4 1 125x100 400 3~ 21.30       18.50 36.50 1450 YΔ   (c) 330/360
         ME 160/4 2 125x100 400 3~ 18.20       16.00 32.00 1450 YΔ   (c) 325/355
         ME 140/4 3 125x100 400 3~ 16.40       14.00 28.80 1450 YΔ   (b) 290/320
         ME 110/4 4 125x100 400 3~ 12.70       11.00 22.10 1450 YΔ   (b) 320/350
2046  ME 140/6 1 125x100 400 3~ 16.10       14.00 28.80     980 YΔ    (c) 330/360
         ME 110/6 2 125x100 400 3~ 12.60       11.00 24.00    980 YΔ   (b) 325/355
         ME 90/6 4, 5 125x100 400 3~ 10.40         9.00 21.40    980 YΔ   (b) 325/355
Electrical and cable data is for 400 V version only; data for alternative voltages available on request.

* P1 = power at mains; P2 = power at motor shaft ** Neoprene cable: (a) 7G1.5 (d) 4G4 + 2x0.75 (ME 250 motor requires two cables) *** without/with cooling jacket
(b) 10G1.5 (e) 4G1.5 (4G1.5 + 3x0.75 for version with klixon)
(c) 10G2.5

Contrablock
The Contrablock impeller design ensures clog-free pumping combined with high-efficiency hydraulic performance.
It can handle solid sizes up to 125 x 100 mm, including fibres and fabric which can block conventional pumping systems.

1. Shearing ring on the upper shroud of the impeller to

   protect the mechanical seal. 1

2. Open, single- or double-vane impeller with sloped

   deflector edge at the impeller blade.
2
3. Large suction inlet. 3
4
4. Bottom plate with continuous spiral groove which
   assists in transporting stringy material from the inlet
   to the discharge.
5
5. Gap between bottom plate and impeller is easily
   adjusted to restore efficiency in the event of wear.

AFP(K) cross-section
1

1. Stainless steel lifting hoop.

2. Motor shaft ball bearings with permanent

2
   maintenance-free lubrication.

3. Motor with thermal sensors in each phase.

3 5
4. Stainless steel motor shaft.

5. Closed-loop cooling system with internal 4

   recirculation impeller.

6. Seal-minder sensor for detection of moisture in oil 6

   and motor chambers. 2
7
7. Seal cartridge unit with double mechanical seals. 5

8. Contrablock (featured) or vortex impeller.

8

3
 AFP 1543 AFP 1546
52 26
H [m] DN 150
H [m] DN 150
48 24

44 22

40 20

36 18

32 16
M
E2
20
28 / 4 14 M
M 90
E1 A /4
85
24 M /4 12

A
E1 1
60
ME /4 M
20 10 60
14 2 / 4
0/
4
2B

2
16 M 8
E1 M
10 40
/4 /4
12 6 4
3

8 4

4 2

0 0
[l/s] 0 20 40 60 80 100 120 140 160 180 200 220 0 20 40 60 80 100 120 140 160 180 200 220
Q [l/s]
Q [m /h]
[m /h]
3
0 100 200 300 400 500 600 700
3
0 100 200 300 400 500 600 700

24 12

16 8

8 4
P2 [kW] 0 P2 [kW] 0

AFP 2045 AFP 2046

26 26
H [m] DN 200
H [m] DN 200
24 24

22 22
ME
18
5/
20 4& 20
22
0/
4
18 ME 1 18
16
0/
M 4
16 E1 2 16
40
/4
3
14 14
M ME
E1 140
10 /6
12 / 12 1
4 ME
110
/6
4

10 2
10 ME
90/
6 4
8 8 ME90
/6 5

6 6

4 4

2 2

0 0
0 20 40 60 80 100 120 140 160 180 200 220 0 20 40 60 80 100 120 140 160 180 200 220
[l/s] [l/s]
Q [m /h]
3
Q [m /h]
3
0
0 100 200 300 400 500 600 700 100 200 300 400 500 600 700

24 12

16 8

8 4

P2 [kW] 0 P2 [kW] 0