Schneider Electric Lexium LMX23A Product Manual
Schneider Electric Lexium LMX23A Product Manual
Schneider Electric Lexium LMX23A Product Manual
AC servo drive
Product manual
V1.03, 11.2010
www.schneider-electric.cn
Contents Lexium 23A
Important information
ii AC servo drive
Contents
Important information.......................................................................................... ii
About this manual ................................................................................................ vii
Chapter 5 Installation............................................................................................................. 63
5.1 Mechanical installation ................................................................................................................ 65
5.2 Electrical installation .................................................................................................................... 71
5.3 Standard Connection Example .............................................................................................. 107
iv AC servo drive
Lexium 23A Contents
AC servo drive v
Contents Lexium 23A
vi AC servo drive
About this manual
This manual is valid for LXM23A servo drives and corresponding BCH motors. It
describes the technical data, installation, commissioning and the operating modes
and functions. Chapter 1 "Introduction" lists the type code for these products.
Work steps If work steps must be performed consecutively, this sequence of steps is represented
as follows:
b Special prerequisites for the following work steps
X Step 1
Y Specific response to this work Lexium 23Astep
X Step 2
If a response to a work step is indicated, this allows you to verify that the work step has
been performed correctly.
Unless otherwise stated, the individual steps must be performed in the specified
sequence.
Making work easier Information on making work easier is highlighted by this symbol:
Sections highlighted this way provide supplementary information on making work
easier.
SI units SI units are the original values. Converted units are shown in brackets behind the
original value; they may be rounded.
Example:
Minimum conductor cross section: 1.5 mm2 (AWG 14)
AC servo drive v
About this manual Lexium 23A
vi AC servo drive
Introduction
1
At a Glance
AC servo drive 1
1. Introduction Lexium 23A
After receiving the AC servo drive, please check for the following:
z Ensure that the product is what you have ordered.
Verify the part number indicated on the nameplate corresponds with the part
number of your order (Please refer to Section1.5 for details about the model
explanation).
z Ensure that the servo motor shaft rotates freely.
Rotate the motor shaft by hand; a smooth rotation will indicate a good motor.
However, a servo motor with an electromagnetic brake can not be rotated
manually.
z Check for damage.
Inspect the unit to insure it was not damaged during shipment.
z Check for loose screws.
Ensure that all necessary screws are tight and secure.
If any items are damaged or incorrect, please inform the distributor whom you
purchased the product from or your local Schneider Electric sales representative.
A complete and workable AC servo system should include the following parts:
Part I : Schneider Electric standard supplied parts
(1) Servo drive Lexium 23A
(2) Servo motor Lexium BCH
(3) 5 PIN Terminal Block for L1, L2, R, S, T (available for 100W ~ 1.5kW models)
(4) 3 PIN Terminal Block "motor" for U,V,W (available for 100W ~ 1.5kW models)
(5) 4 PIN Terminal Block "CN5" for PA/+, PBi, PBe,PC/- (available for 100W ~ 1.5kW models)
(6) One operating lever (for wire to terminal block insertion) available for 100W ~1.5kW
models)
(7) One jumper bar (installed at CN5, pins PA/+ and PBi)
(8) Instruction Sheets (Traditional Chinese, Simplified Chinese and English version)
Part II : Optional parts (Refer to chapter 12)
(1) One power cable, which is used to connect servo motor to U, V, W terminals of servo
drive. This power cable includes a green grounding cable. Please connect the green
grounding cable to the ground terminal of the servo drive.
(2) One encoder cable, which is used to connect the encoder of servo motor to the CN2
terminal of servo drive.
(3) CN1 connector: 50 PIN connector, IO interface (3M type)
(4) CN2: 6 PIN connector (IEEE1394 type), motor encoder interface
(5) CN3: RJ45 connector, serial communication interface for drive set-up
(6) CN4: two RJ45 connectors, CANopen and CANmotion interface
2 AC servo drive
Lexium 23A 1. Introduction
The Lexium 23 Plus product family consists of two servo drive models that cover
different application areas. Together with Lexium BCH servo motors as well as a
comprehensive range of options and accessories, the drives are ideally suited to
implement compact, high-performance drive solutions for a wide range of power
requirements.
Lexium servo This product manual describes the LXM23A servo drive.
drive LXM23A
AC servo drive 3
1. Introduction Lexium 23A
LED Display
Heatsink The 5 digit, 7 segment LED displays
Used to secure servo drive and for the servo status or fault codes
heat dissipation
Operation Panel
Charge LED Used function keys to perform status
A lit LED indicates that either power display, monitor and diagnostic,
is connected to the servo drive OR a function and parameter setting.
residual charge is present in the Function Keys:
drive's internal power components.
M : Press this key to select/
DO NOT TOUCH ANY ELECTRICAL
CONNECTIONS WHILE THIS LED IS change mode
LIT. (Please refer to the Safety
S : Shift Key has several
Precautions in chapter 2).
functions:
Control Circuit Terminal (L1, L2) moving the cursor and
Used to connect 200~230Vac, indexing through the
50/60Hz 1-phase/3-phase VAC parameter groups
supply. Press this key to shift cursor
to the left
Main Circuit Terminal (R, S, T) : Press this key to increase
Used to connect 200~230V, 50/
values on the display
60Hz commercial power supply
: Press this key to decrease
values on the display
Servo Motor Output (U, V, W)
Used to connect servo motor, ENT : Press this key to store data
Never connect the output
therminal to main circuit power. Field bus communication
The AC servo drive may be interface CANopen and
destroyed beyond repair if CANmotion
incorrect cables are connected
to the output terminals.
Ground Terminal
4 AC servo drive
Lexium 23A 1. Introduction
AC servo drive 5
1. Introduction Lexium 23A
23 = Product series
Interface
A = CANopen
D = I/O
Continuous Power
U01 = 0.1 KW
U02 = 0.2 KW
U04 = 0.4 KW
U07 = 0.75 KW
U10 = 1 KW
U15 = 1.5 KW
U20 = 2 KW
U30 = 3.0 kW
U45 = 4.5 kW
U55 = 5.5 kW
U75 = 7.5 kW
Mains voltage
M3X = 200/240VAC 3-phases (or single phase depending on caliber), no EMC filter
6 AC servo drive
Lexium 23A 1. Introduction
Flange size
040 = 40 mm Flange
060 = 60 mm Flange
080 = 80 mm Flange
100 = 100 mm Flange
130 = 130 mm Flange
180 = 180 mm Flange
Speed type
M = Low Speed (1000/1500 rpm)
N = Medium Speed (2000 rpm)
O = High Speed (3000 rpm)
Shaft
0 = w/o key (smooth) :No Oil Seal (IP40 for shaft end)
1 = with key : No Oil Seal (IP40 for shaft end)
2 = w/o key (smooth) : With Oil seal (IP65 for shaft end)
3 = with key: Oil Seal (IP65 for shaft end)
Encoder
2 = High resolution incremental encoder 20 Bits
Brake
A = w/o brake
F = with brake
Connection System
1 = flying leeds (for BCH 040, 060, 080), military connector (for BCH 100, 130, 180)
Mount
C = mechanical mount: Asian standard
AC servo drive 7
1. Introduction Lexium 23A
0.2 0.177 0.64 1.92 5000 3000 LXM23pU02M3X BCH0601Op2p1C ultra low
0.4 0.277 1.27 3.82 5000 3000 LXM23pU04M3X BCH0602Op2p1C ultra low
8 AC servo drive
Before you begin - safety
information
2
At a Glance
AC servo drive 9
2. Before you begin - safety information Lexium 23A
Only appropriately trained persons who are familiar with and understand the
contents of this manual and all other pertinent product documentation are
authorized to work on and with this product. In addition, these persons must have
received safety training to recognize and avoid hazards involved. These persons
must have sufficient technical training, knowledge and experience and be able to
foresee and detect potential hazards that may be caused by using the product, by
changing the settings and by the mechanical, electrical and electronic equipment of
the entire system in which the product is used.
All persons working on and with the product must be fully familiar with all applicable
standards, directives, and accident prevention regulations when performing such work.
This product is a drive for 3-phase servo motors and intended for industrial use
according to this manual.
The product may only be used in compliance with all applicable safety regulations and
directives, the specified requirements and the technical data.
Prior to using the product, you must perform a risk assessment in view of the planned
application. Based on the results, the appropriate safety measures must be
implemented.
Since the product is used as a component in an entire system, you must ensure the
safety of persons by means of the design of this entire system (for example, machine
design).
Operate the product only with the specified cables and accessories. Use only genuine
accessories and spare parts.
The product must NEVER be operated in explosive atmospheres (hazardous
locations, Ex areas).
Any use other than the use explicitly permitted is prohibited and can result in hazards.
Electrical equipment should be installed, operated, serviced, and maintained only by
qualified personnel.
10 AC servo drive
Lexium 23A 2. Before you begin - safety information
Safety instructions to the user are highlighted by safety alert symbols in the manual.
In addition, labels with symbols and/or instructions are attached to the product that
alert you to potential hazards.
Depending on the seriousness of the hazard, the safety instructions are divided into
4 hazard categories.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will
result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can
result in death, serious injury, or equipment damage.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can
result in injury or equipment damage.
CAUTION
CAUTION used without the safety alert symbol, is used to address practices not
related to personal injury (e.g. can result in equipment damage).
AC servo drive 11
2. Before you begin - safety information Lexium 23A
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Only appropriately trained persons who are familiar with and understand the
contents of this manual and all other pertinent product documentation and
who have received safety training to recognize and avoid hazards involved
are authorized to work on and with this drive system. Installation,
adjustment, repair and maintenance must be performed by qualified
personnel.
• The system integrator is responsible for compliance with all local and
national electrical code requirements as well as all other applicable
regulations with respect to grounding of all equipment.
• Many components of the product, including the printed circuit board,
operate with mains voltage. Do not touch. Only use electrically insulated
tools.
• Do not touch unshielded components or terminals with voltage present.
• The motor generates voltage when the shaft is rotated. Prior to performing
any type of work on the drive system, block the motor shaft to prevent rotation.
• AC voltage can couple voltage to unused conductors in the motor cable.
Insulate both ends of unused conductors in the motor cable.
• Do not short across the DC bus terminals or the DC bus capacitors.
• Before performing work on the drive system:
- Disconnect all power, including external control power that may be
present.
- Place a "DO NOT TURN ON" label on all power switches.
- Lock all power switches in the open position.
- Wait 10 minutes to allow the DC bus capacitors to discharge. Measure the
voltage on the DC bus as per chapter "DC bus voltage measurement" and
verify the voltage is < 42 Vdc. The DC bus LED is not an indicator of the
absence of DC bus voltage.
• Install and close all covers before applying voltage.
Failure to follow these instructions will result in death or serious injury.
12 AC servo drive
Lexium 23A 2. Before you begin - safety information
WARNING
UNEXPECTED MOVEMENT
Drives may perform unexpected movements because of incorrect wiring, incorrect
settings, incorrect data or other errors.
Interference (EMC) may cause unpredictable responses in the system.
• Carefully install the wiring in accordance with the EMC requirements.
• Do NOT operate the product with unknown settings or data.
• Perform a comprehensive commissioning test.
Failure to follow these instructions can result in death or serious injury.
WARNING
LOSS OF CONTROL
• The designer of any control scheme must consider the potential failure
modes of control paths and, for certain critical functions, provide a means to
achieve a safe state during and after a path failure. Examples of critical
control functions are EMERGENCY STOP, overtravel stop, power outage and
restart.
• Separate or redundant control paths must be provided for critical functions.
• System control paths may include communication links. Consideration must
be given to the implication of unanticipated transmission delays or failures
of the link.
• Observe the accident prevention regulations and local safety guidelines. 1)
• Each implementation of the product must be individually and thoroughly
tested for proper operation before being placed into service.
Failure to follow these instructions can result in death or serious injury.
1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), Safety Guidelines for
the Application, Installation, and Maintenance of Solid State Control and to NEMA ICS 7.1
(latest edition), Safety Standards for Construction and Guide for Selection, Installation for
Construction and Operation of Adjustable-Speed Drive Systems.
AC servo drive 13
2. Before you begin - safety information Lexium 23A
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
• Only appropriately trained persons who are familiar with and understand the
safety instructions in the chapter "Before you begin - safety information"
may perform the measurement.
Failure to follow these instructions will result in death or serious injury.
The DC bus voltage can exceed 800 Vdc. Use a properly rated voltagesensing device
for measuring. Procedure:
X Disconnect all power.
X Wait 10 minutes to allow the DC bus capacitors to discharge.
X Measure the DC bus voltage between the DC bus terminals to verify that the
voltage is < 42 Vdc.
X If the DC bus capacitors do not discharge properly, contact your local Schneider
Electric representative. Do not repair or operate the product.
The Charge LED (DC-bus) is not an indicator of the absence of DC bus voltage.
Technical terms, terminology and the corresponding descriptions in this manual are
intended to use the terms or definitions of the pertinent standards.
In the area of drive systems, this includes, but is not limited to, terms such as "safety
function", "safe state", "fault", "fault reset", "failure", "error", "error message",
"warning", "warning message", etc.
Among others, these standards include:
z IEC 61800 series: "Adjustable speed electrical power drive systems"
z IEC 61800-7 series: "Adjustable speed electrical power drive systems - Part 7-1:
Generic interface and use of profiles for power drive systems - Interface definition"
Also see the glossary at the end of this manual.
14 AC servo drive
Technical Data
3
At a Glance
Presentation This chapter contains information on the ambient conditions and on the mechanical
and electrical properties of the product family and the accessories.
AC servo drive 15
3. Technical Data Lexium 23A
Ambient The environment during transport and storage must be dry and free from dust. The
conditions maximum vibration and shock load must be within the specified limits.
transportation
and storage Temperature [°C] -25 ...65
Ambient The maximum permissible ambient temperature during operation depends on the
conditions for mounting distances between the devices and the required power. Observe the
operation pertinent instructions in the chapter Installation.
Ambient temperature [°C] 0 ...55 (if operating
(no icing, non-condensing) temperature is above specified
range, forced cooling will be
required)
16 AC servo drive
Lexium 23A 3. Technical Data
Installation site For operation, the device must be mounted in a closed control cabinet. The device
and connection may only be operated with a permanently installed connection.
Pollution degree
and degree Pollution degree 2
ofprotection
Degree of protection IP 20
Vibration
Vibration resistance 3 mm 5m/s2 [2..9 Hz] / 1g
[9..200 Hz] < 20kg
1,5 mm 10m/s2 [2..13 Hz] /
0,6g [13..200 Hz] 20kg ≤
Weight ≤ 100kg
AC servo drive 17
3. Technical Data Lexium 23A
3.2 Dimensions
LXM23AU20M3X,LXM23AU30M3X
18 AC servo drive
Lexium 23A 3. Technical Data
LXM23AU45M3X
LXM23AU55M3X
LXM23AU75M3X
AC servo drive 19
3. Technical Data Lexium 23A
BCH040 (Servo motor/brake and Motor Power Connector 1 and Encoder Connector 2)
Key shaft (optional)
BCH060 (Servo motor/brake and Motor Power Connector 1 and Encoder Connector 2)
Key shaft (optional)
20 AC servo drive
Lexium 23A 3. Technical Data
BCH080 (Servo motor/brake and Motor Power Connector 1 and Encoder Connector 2)
Key shaft (optional)
BCH100 (Servo motor/brake and Motor Power Connector 1 and Encoder Connector 2)
Key shaft (optional)
AC servo drive 21
3. Technical Data Lexium 23A
BCH130 (Servo motor/brake and Motor Power Connector 1 and Encoder Connector 2)
Key shaft (optional)
BCH180 (Servo motor/brake and Motor Power Connector 1 and Encoder Connector 2)
Key shaft (optional)
22 AC servo drive
Lexium 23A 3. Technical Data
The products are intended for industrial use and may only be operated with a
permanently installed connection.
100W 200W 400W 750W 1kW 1.5kW 2kW 3kW 4.5kW 5.5kW 7.5kW
Lexium23 Plus Series
01 02 04 07 10 15 20 30 45 55 75
Three-phase
Phase / Voltage Three-phase or Single-phase: 220 VAC
Power supply
220VAC,
170~255VAC
Permissible Voltage Range 170 ~ 255VAC Three-phase , 200 ~ 255VAC single phase
Three phase
0.9 1.55 2.6 5.1 7.3 8.3 13.4 19.4 32.5 40 47.5
Continuous output current
Arms Arms Arms Arms Arms Arms Arms Arms Arms Arms Arms
Cooling System Natural Air Circulation Fan Cooling
Encoder Resolution /
20-bit (1 280 000 p/rev)
Feedback Resolution
Control of Main Circuit SVPWM (Space Vector Pulse Width Modulation) Control
Tuning Modes Auto / Manual
Dynamic Brake Built-in External
Max. 500Kpps (Line driver), Max. 200Kpps (Open collector)
Position Control Mode
AC servo drive 23
3. Technical Data Lexium 23A
100W 200W 400W 750W 1kW 1.5kW 2kW 3kW 4.5kW 5.5kW 7.5kW
Lexium23 Plus
01 02 04 07 10 15 20 30 45 55 75
Approvals
Footnote:
*1 During full load, the speed ratio is defined as min. speed (no go and stop)/rated speed.
*2 When command is rated speed, speed fluctuation rate is defined as (empty load speed -full
load speed)/rated speed.
*3 TN system: A power distribution having one point directly earthed,the exposed conductive
parts of the installation being connected to that points by protective earth conductor.
*4 Please refer to "Chart of load and operating time" in section 3.3.4 "Overload Characteristics".
24 AC servo drive
Lexium 23A 3. Technical Data
Ultra low/low
Inertia Series BCH BCH BCH BCH BCH BCH BCH
BCH Series 0401O 0601O 0602O 0801O 0802O 1001O 1002O
Rated output power (kW) 0.1 0.2 0.4 0.4 0.75 1.0 2.0
Rated torque (Nm) 0.32 0.64 1.27 1.27 2.39 3.18 6.37
Maximum torque (Nm) 0.96 1.92 3.82 3.82 7.16 9.54 19.11
Rated speed (rpm) 3000
Maximum speed (rpm) 5000
Rated current (A) 0.9 1.55 2.6 2.6 5.1 7.3 12.05
Maximum current (A) 2.7 4.65 7.8 7.8 15.3 21.9 36.15
Power rating (kW/s) 27.7 22.4 57.6 24.0 50.4 38.1 90.6
Rotor moment of inertia
0.037 0.177 0.277 0.68 1.13 2.65 4.45
(kg.cm2) (without brake)
Mechanical time constant (ms) 0.75 0.80 0.53 0.74 0.63 0.74 0.61
Torque constant-KT 0.36 0.41 0.49 0.49 0.47 0.43 0.53
(Nm/A)
Voltage constant-KE 13.6 16 17.4 18.5 17.2 16.8 19.2
(mV/(rpm))
Armature resistance (Ohm) 9.3 2.79 1.55 0.93 0.42 0.20 0.13
Armature inductance (mH) 21 12.07 6.71 7.39 3.53 1.81 1.50
Electrical time constant (ms) 2.58 4.3 4.3 7.96 8.37 9.3 11.4
Insulation class Class A (UL), Class B (CE)
Insulation resistance >100MΩ, DC 500V
Insulation strength 1500V AC, 60 seconds
Weight (kg) (without brake) 0.5 1.2 1.6 2.1 3.0 4.3 6.2
Weight (kg) (with brake) 0.8 1.5 2.0 2.9 3.8 4.7 7.2
Max. radial shaft load (N) 78.4 196 196 245 245 490 490
Max. thrust shaft load (N) 39.2 68 68 98 98 98 98
Power rating (kW/s) 25.6 21.3 53.8 22.1 48.4 30.4 82
(with brake)
Rotor moment of inertia
0.04 0.192 0.30 0.73 1.18 3.33 4.953
(kg.cm2) (with brake)
AC servo drive 25
3. Technical Data Lexium 23A
IP Rating IP65 (when waterproof connectors are used, or when an oil seal is
used to be fitted to the rotating shaft (an oil seal model is used))
Approvals
26 AC servo drive
Lexium 23A 3. Technical Data
Medium / High
Inertia Series BCH BCH BCH BCH BCH BCH BCH BCH BCH BCH
Medium / High Inertia Series 1301N 1302N 1303N 1304N 1801N 1802N 1802M 1301M 1302M 1303M
Rated output power (kW) 0.5 1.0 1.5 2.0 2.0 3.0 3.0 0.3 0.6 0.9
Rated torque (Nm) 2.39 4.77 7.16 9.55 9.55 14.32 19.10 2.86 5.73 8.59
21.4
Maximum torque (Nm) 7.16 14.3 21.48 28.65 28.65 42.97 57.29 8.59 17.19 8
Rated speed (rpm) 2000 1500 1000
Maximum speed (rpm) 3000 2000
Rated current (A) 2.9 5.6 8.3 11.01 11.22 16.1 19.4 2.5 4.8 7.5
Maximum current (A) 8.7 16.8 24.9 33.03 33.66 48.3 58.2 7.5 14.4 22.5
Power rating (kW/s) 7.0 27.1 45.9 62.5 26.3 37.3 66.4 10.0 39.0 66.0
Rotor moment of inertia
8.17 8.41 11.18 14.59 34.68 54.95 54.95 8.17 8.41 11.18
(kg.cm2) (without brake)
Mechanical time constant (ms) 1.91 1.51 1.10 0.96 1.62 1.06 1.28 1.84 1.40 1.06
Torque constant-KT (Nm/A) 0.83 0.85 0.87 0.87 0.85 0.89 0.98 1.15 1.19 1.15
Voltage constant-KE 30.9 31.9 31.8 31.8 31.4 32 35 42.5 43.8 41.6
(mV/(rpm))
Armature resistance (Ohm) 0.57 0.47 0.26 0.174 0.119 0.052 0.077 1.06 0.82 0.43
Armature inductance (mH) 7.39 5.99 4.01 2.76 2.84 1.38 1.27 14.29 11.12 6.97
Electrical time constant (ms) 12.96 12.88 15.31 15.86 23.87 26.39 16.51 13.55 13.50 16.06
Insulation class Class A (UL), Class B (CE)
Insulation resistance >100MΩ, DC 500V
Insulation strength 1500V AC, 60 seconds
Weight (kg) (without brake) 6.8 7 7.5 7.8 13.5 18.5 18.5 6.8 7 7.5
Weight (kg) (with brake) 8.2 8.4 8.9 9.2 17.5 22.5 22.5 8.2 8.4 8.9
Max. radial shaft load (N) 490 490 490 490 1176 1470 1470 490 490 490
Max. thrust shaft load (N) 98 98 98 98 490 490 490 98 98 98
Power rating (kW/s)
(with brake) 6.4 24.9 43.1 59.7 24.1 35.9 63.9 9.2 35.9 62.1
AC servo drive 27
3. Technical Data Lexium 23A
BCH BCH BCH BCH BCH BCH BCH BCH BCH BCH
Medium / High Inertia Series 1301N 1302N 1303N 1304N 1801N 1802N 1802M 1301M 1302M 1303M
Brake power consumption
(at 20°C) [W] 21.0 21.0 21.0 21.0 31.1 31.1 31.1 21.0 21.0 21.0
Brake pull-in time [ms (Max)] 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0
Vibration grade (μm) 15
Operating temperature 0 °C to 40°C (32 °F to 104°F)
Storage temperature -10 °C to 80°C (-14 °F to 176°F)
Operating humidity 20% to 90% RH (non-condensing)
Storage humidity 20% to 90% RH (non-condensing)
Vibration capacity 2.5G
IP Rating IP65 (when waterproof connectors are used, or when an oil seal is
used to be fitted to the rotating shaft (an oil seal model is used))
Approvals
28 AC servo drive
Lexium 23A 3. Technical Data
1 Peak torque
2 Continuous torque
AC servo drive 29
3. Technical Data Lexium 23A
1 Peak torque
2 Continuous torque
30 AC servo drive
Lexium 23A 3. Technical Data
1 Peak torque
2 Continuous torque
AC servo drive 31
3. Technical Data Lexium 23A
1 Peak torque
2 Continuous torque
32 AC servo drive
Lexium 23A 3. Technical Data
Occasion of Overload
1. Motor was operated for several seconds under a torque exceeding 100% torque.
2. Motor had driven high inertia machine and had accelerated and decelerated at high
frequency.
3. Motor UVW cable or encoder cable was not connected correctly.
4. Servo gain was not set properly and caused motor hunting.
5. Motor holding brake was not released.
Operating
Load
Time
120% 263.8s
140% 35.2s
160% 17.6s
180% 11.2s
200% 8s
220% 6.1s
240% 4.8s
260% 3.9s
280% 3.3s
300% 2.8s
AC servo drive 33
3. Technical Data Lexium 23A
Operating
Load
Time
120% 527.6s
140% 70.4s
160% 35.2s
180% 22.4s
200% 16s
220% 12.2s
240% 9.6s
260% 7.8s
280% 6.6s
300% 5.6s
Operating
Load
Time
120% 527.6s
140% 70.4s
160% 35.2s
180% 22.4s
200% 16s
220% 12.2s
240% 9.6s
260% 7.8s
280% 6.6s
300% 5.6s
34 AC servo drive
Lexium 23A 3. Technical Data
AC servo drive 35
3. Technical Data Lexium 23A
Applications When combined with LXM 23pUppM3X servo drives, additional EMC fi lters can be
used to meet more stringent requirements and are designed to reduce conducted
emissions on the line supply below the limits of standard IEC 61800-3, edition 2,
categories C2 and C3.
Use according to These additional fi lters can only be used on TN (neutral connection) and TT (neutral
the type of line to earth) type supplies.
supply
The fi lters must not be used on IT (impedance or isolated neutral) type supplies.
36 AC servo drive
Lexium 23A 3. Technical Data
AC servo drive 37
3. Technical Data Lexium 23A
References
Additional EMC input fi lters
For Maximum servo motor cable length Reference Weight
servo drive conforming to
EN 55011 EN 55011
class A Gr1 class A Gr2
IEC/EN 61800-3 IEC/EN 61800-3
category C2 category C3
in environment 1 in environment 2
m m kg
Single-phase supply voltage
LXM23pU07M3X 20 40 VW3 A31403 0.775
LXM23pU10M3X
LXM23pU15M3X
LXM23pU01M3X 20 40 VW3 A31401 0.600
LXM23pU02M3X
LXM23pU04M3X
Three-phase supply voltage
LXM23pU07M3X 20 40 VW3 A31404 0.900
LXM23pU10M3X
LXM23pU15M3X
LXM23pU20M3X
LXM23pU30M3X
LXM23pU45M3X 20 40 VW3 A31406 1.350
LXM23pU55M3X
LXM23pU75M3X 20 40 VW3 A31407 3.150
38 AC servo drive
Lexium 23A 3. Technical Data
Application The combinations listed below can be used to create a complete motor starter
unitcomprising a circuit breaker, a contactor and a Lexium 23 Plus servo drive.
The circuit breaker provides protection against accidental short-circuits,
disconnection and, if necessary, isolation.The contactor starts up and manages any
safety features, as well as isolating the servo motor on stopping.
The servo drive controls the servo motor, provides protection against short-circuits
between the servo drive and the servo motor and protects the motor cable against
overloads. The overload protection is provided by the motor thermal protection of
the servo drive.
Motor starters for Lexium 23 Plus servo drives
Reference Rating
kW A
Single phase 220...255VAC/three phase:170...255VAC
LXM23pU01M3X 0.1 6.3
LXM23pU02M3X 0.2 6.3
LXM23pU04M3X 0.4 10
LXM23pU07M3X 0.7 10
LXM23pU10M3X 1 14
LXM23pU15M3X 1.5 25
LXM23pU20M3X 2 30
LXM23pU30M3X 3 30
LXM23pU45M3X 4.5 60
LXM23pU55M3X 5.5 60
LXM23pU75M3X 7.5 75
(1)Composition of contactors:
p LC1 K06: 3 poles + 1 "N/O" auxiliary contact
p LC1 D09: 3 poles + 1 "N/O" auxiliary contact + 1 "N/C" auxiliary contact
(2)Usual control circuit voltages, see table below:
AC control circuit
Volts a 24 48 110 220 230 240
LC1-K 50/60 Hz B7 E7 F7 M7 P7 U7
Volts a 24 48 110 220/230 230 230/240
LC1-D 50 Hz B5 E5 F5 M5 P5 U5
60 Hz B6 E6 F6 M6 - U6
50/60 Hz B7 E7 F7 M7 P7 U7
Note:
For other voltages between 24 V and 660 V, or for a DC control circuit, please consult
your Regional Sales Office.
AC servo drive 39
3. Technical Data Lexium 23A
40 AC servo drive
Lexium 23A 3. Technical Data
3.4 Certifications
Product certifications:
AC servo drive 41
3. Technical Data Lexium 23A
The following declaration of conformity is applicable if the product is used under the
specified conditions and with the cables listed in the Ac-cessories chapter.
EC DECLARATION OF CONFORMITY
YEAR 2010
We declare that the products listed below meet the requirements of the mentioned EC
Directives with respect to design, construction and version distributed by us. This
declaration becomes invalid with any modification on the products not authorized by us.
Type: LXM23xx
Applied EN61800-5-1:2007
harmonized EN61800-3:2004
standards,
especially:
Applied UL 508C
national standards
and technical
specifications,
especially:
Company stamp:
42 AC servo drive
Lexium 23A 3. Technical Data
EC DECLARATION OF CONFORMITY
YEAR 2010
We declare that the products listed below meet the requirements of the mentioned EC
Directives with respect to design, construction and version distributed by us. This
declaration becomes invalid with any modification on the products not authorized by us.
Type: BCHxx
Applied EN61800-5-1:2007
harmonized EN60034-1:2004-06
standards, EN60034-5:2001-02;
especially: EN60034-5/A1:2007-01
Applied UL 1004
national standards
and technical
specifications,
especially:
Company stamp:
AC servo drive 43
3. Technical Data Lexium 23A
44 AC servo drive
Engineering
4
At a Glance
Presentation This chapter contains information on the application of the product that is vital in the
design phase.
AC servo drive 45
4. Engineering Lexium 23A
WARNNG
SIGNAL AND DEVICE INTERFERENCE
Signal interference can cause unexpected responses of device.
z Install the wiring in accordance with the EMC requirements.
z Verify compliance with the EMC requirements.
Failure to follow these instructions can result in death, serious injury or
equipment damage.
Limit values This product meets the EMC requirements according to the standard IEC61800-3, if
the measures described in this manual are implemented during installation.
If the selected composition is not designed for category C1, note the following:
WARNNG
HIGH-FREQUENCY INTERFERENCE
In a residential environment this product may cause high-frequency interference
that may require interference suppression.
Failure to follow these instructions can result in death or serious injury.
An EMC-compliant design is required to meet the specified limit values. Note the
following requirements:
46 AC servo drive
Lexium 23A 4. Engineering
Control cabinet
design EMC measures Objective
Additional An EMC-compliant design is required to meet the specified limit values. Depending
measures for on the application, better results can be achieved with the following measures:
EMC improvement
EMC measures Objective
AC servo drive 47
4. Engineering Lexium 23A
48 AC servo drive
Lexium 23A 4. Engineering
WARNNG
THIS PRODUCT MAY CAUSE DIRECT CURRENT IN THE PROTECTIVE GROUND
CONDUCTOR
If a residual current device (RCD) is used, conditions must be observed.
Failure to follow these instructions can result in death or serious injury.
Conditions for use Where the installation regulations require upstream protection against direct or
of residualcurrent indirect contact by means of a residual current device (RCD) or a residual current
device monitor (RCM), a residual current device of "type A" can be used for a singlephase
drive with connection between N and L. In other cases, a "type B" RCD must be used.
AC servo drive 49
4. Engineering Lexium 23A
The device is intended for operation in a TT/TN mains. The device is not suitable for
operation in an IT mains.
A transformer grounded at the output turns a TT/TN mains into an IT mains. The
device may be connected to this mains.
50 AC servo drive
Lexium 23A 4. Engineering
WARNNG
MOTOR WITHOUT BRAKING EFFECT
An insufficient braking resistor causes overvoltage on the DC bus and switches off
the power stage. The motor is no longer actively decelerated.
z Verify that the braking resistor has a sufficient rating.
z Check the parameter settings for the braking resistor.
z Check the I2t value under the most critical condition by performing a test run.
The device switches off at an I2t value of 100%.
z When performing the calculation and the test run, take into account the fact
that the DC bus capacitors can absorb less braking energy at higher mains
voltages.
Failure to follow these instructions can result in death, serious injury or
equipment damage.
WARNNG
HOT SURFACES
The braking resistor may heat up to over 250 C (480 F) during operation.
z Avoid contact with the hot braking resistor.
z Do not allow flammable or heat-sensitive parts in the immediate vicinity of
the braking resistor.
z Provide for good heat dissipation.
z Check the temperature of the braking resistor under the most critical
condition by performing a test run.
Failure to follow these instructions can result in death, serious injury or
equipment damage.
AC servo drive 51
4. Engineering Lexium 23A
Braking resistors are required for dynamic applications. During deceleration, the
kinetic energy is transformed into electrical energy in the motor. The electrical
energy increases the DC bus voltage. The braking resistor is activated when the
defined threshold value is exceeded. The braking resistor transforms electrical
energy into heat. If highly dynamic deceleration is required, the braking resistor must
be well adapted to the system.
Built-in When the output torque of servo motor in reverse direction of motor rotation speed,
Regenerative it indicates that there is a regenerative power returned from the load to the servo
Resistor drive. This power will be transmitted into the capacitance of DC Bus and result in
rising voltage. When the voltage has risen to some high voltage, the servo system
need to dissipate the extra energy by using a regenerative resistor. Lexium23 Plus
series servo drives provide a built-in regenerative resistor and the users also can
connect to external regenerative resistor if more regenerative capacity is needed.
The following table shows the specifications of the servo drive's built-in regenerative
resistor and the amount of regenerative power (average value) that it can process.
When the regenerative power exceeds the processing capacity of the servo drive,
install an external regenerative resistor. Please pay close attention on the following
notes when using a regenerative resistor.
52 AC servo drive
Lexium 23A 4. Engineering
1. Make sure that the settings of resistance (parameter P1-52) and capacity
(parameter P1-53) is set correctly.
2. When the users want to install an external regenerative resistor, ensure that its
resistance value is the same as the resistance of built-in regenerative resistor. If
combining multiple small-capacity regenerative resistors in parallel to increase the
regenerative resistor capacity, make sure that the resistance value of the regenerative
resistor should comply with the specifications listed in the above table.
3. In general, when the amount of regenerative power (average value) that can be
processed is used at or below the rated load ratio, the resistance temperature will
increase to 120 C or higher (on condition that when the regeneration continuously
occurred). For safety reasons, forced air cooling is good way that can be used to reduce
the temperature of the regenerative resistors. We also recommend the users to use
the regenerative resistors with thermal switches. As for the load characteristics of the
regenerative resistors, please check with the manufacturer.
External When using external regenerative resistor, connect it to PA/+ and PBe, and make sure
Regenerative the circuit between PA/+ and PBi is open. We recommend the users should use the
Resistor external regenerative resistor that the resistance value following the above table
(Built-in Regenerative Resistor Specifications). We ignore the dissipative power of
IGBT (Insulated Gate Bipolar Transistor) in order to let the users easily calculate the
capacity of regenerative resistor. In the following sections, we will describe
Regenerative Power Calculation Method and Simple Calculation Method for
calculating the regenerative power capacity of external regenerative resistors.
AC servo drive 53
4. Engineering Lexium 23A
Regenerative Max.
Rotor power from regenerative
Servo Drive (kW) Servo Motor Inertia empty load power of
J (kg.cm2) 3000rpm to stop capacitance E
Eo (joule) c (joule)
0.1 BCH0401O 0.037 0.15 3
0.2 BCH0601O 0.177 0.87 4
BCH0602O 0.277 1.37
Low 0.4 8
BCH0801O 0.68 3.36
Inertia
0.75 BCH0802O 1.13 5.59 14
1.0 BCH1001O 2.65 13.1 18
2.0 BCH1002O 4.45 22.0 21
0.4 BCH1301N 8.17 40.40 8
1.0 BCH1302N 8.41 41.59 18
54 AC servo drive
Lexium 23A 4. Engineering
If the load inertia is N x motor inertia, the regenerative power will be (N+1) x E0 when
servo motor brakes from 3000 rpm to 0. Then, the regenerative resistor can
dissipate: (N+1) x E0 - Ec (joule). If the time of repeat operation cycle is T sec, then the
regenerative power = 2 x ((N+1) x E0 - Ec) / T. The calculating procedure is as follows:
For example: If we use 400W servo drive, the time of repeat operation cycle is T = 0.4 sec, max.
motor speed is 3000 rpm, the load inertia = 7 x motor inertia, then the necessary the
power of regenerative resistor = 2 x ( (7+1) x 1.68 - 8) / 0.4 = 27.2W. If the calculation
result is smaller than regenerative power, we recommend the users to use the built-
in 60W regenerative resistor. Usually the built-in regenerative resistor provided by
Lexium23 Plus series servo drives can meet the requirement of general application
when the external load inertia is not excessive.
The users can see when the capacity of regenerative resistor is too small, the
accumulated power will be larger and the temperature will also increase. The fault,
AL005 may occur if the temperature is over high. The following figure shows the
actual operation of regenerative resistor.
AC servo drive 55
4. Engineering Lexium 23A
56 AC servo drive
Lexium 23A 4. Engineering
For example:
When external load torque is a +70% rated torque and rotation speed reaches
3000 rpm, if using 400W servo drive (rated torque: 1.27 Nm), then the users need to
connect a external regenerative resistor which power is 2 x (0.7 x 1.27) x (3000 x
2 x π / 60) = 560W, 40Ω.
Allowable frequency when the servo motor run without load (times/min)
and uses built-in regenerative resistor
Motor Capacity 600W 750W 900W 1.0KW 1.5KW 2.0KW 2.0KW 3.0KW
Servo Motor 06 07 09 10 15 20 20 30
When the servo motor runs with load, the allowable frequency will change according
to the changes of the load inertia and rotation speed. Use the following equation to
calculate the allowable frequency.
2
Allowable frequency
= Allowable frequency when servo motor run without load
m+1
× ( Rated speed
Operating speed ) times
min.
AC servo drive 57
4. Engineering Lexium 23A
Allowable frequency when the servo motor run without load(times/min) and uses
external regenerative resistor
Motor Capacity BCH....O
400W 400W
Recommended 200W 750W 1.0KW 2.0KW
(F60) (F80)
Regenerative Resistor
Specifications 02 04 04 07 10 20
400W 80Ω 13710 8761 3569 - - -
400W 40Ω - - - 2147 - -
500W 40Ω - - - - 1145 -
1KW 16Ω - - - - - 1363
Allowable frequency when the servo motor run without load(times/min) and uses
external regenerative resistor
Motor Capacity BCH....N
Recommended 0.5KW 1KW 1.5Kw 2.0KW 2.0KW 3.0KW
Regenerative Resistor
Specifications 04 10 15 20 20 30
400W 80Ω 291 - - - - -
400W 40Ω - 289 217 - - -
1KW 16Ω - - - 416 175 -
1.5KW 16Ω - - - - - 166
Allowable frequency when the servo motor run without load(times/min) and uses
external regenerative resistor
Motor Capacity BCH....M
3.0KW
400KW 750KW 1.0KW
Recommended (F180)
Regenerative Resistor
Specifications 03 07 10 30
When the regenerative resistor capacity is not enough, the users can connect to
multiple the same capacity regenerative resistors in parallel to increase it.
NOTE: Regarding the selection of regenerative resistor, please refer to the table of
regenerative resistor specifications described in section 4.5.
58 AC servo drive
Lexium 23A 4. Engineering
WARNNG
UNINTENDED OPERATION
If source is used, a ground fault of a signal is detected as an On state.
z Use great care in wiring to exclude the possibility of ground faults.
Failure to follow these instructions can result in death, serious injury or
equipment damage.
The digital inputs and outputs of this product can be wired for sink or source. for
further information please refer to section 5.2.8.4 Wiring Diagrams of I/O Signals
(CN1).
Signal inputs are protected against reverse polarity, outputs are shortcircuit
protected. The inputs and outputs are galvanically isolated.
AC servo drive 59
4. Engineering Lexium 23A
The monitoring functions in the product can help to guard the system and reduce the
risks involved in a system misoperation. These monitoring functions may not be used
to protect persons.
The following monitoring functions are available:
Monitoring Task
Data link Error response if the link becomes inoperative
Limit switch signals Monitors for permissible range of travel
Following error Monitors for difference between actual motor position and
reference position
Motor overload Monitors for excessively high current in the motor phases
Overvoltage and Monitors for overvoltage and undervoltage of the supply
undervoltage voltage
Overtemperature Monitors the device for overtemperature
I2t limitation Power limitation in the case of overloads for the motor, the
output current, the output power and the braking resistor.
For a description of the monitoring functions, see chapter 8.2.1 "Monitor Variables".
60 AC servo drive
Lexium 23A 4. Engineering
WARNNG
LOSS OF CONTROL
The use of limit switches can provide some protection against hazards (for
example, collision with mechanical stop caused by incorrect reference values).
z If possible, use the limit switches.
z Verify correct connection of the limit switches.
z Verify the correct installation of the limit switches. The limit switches must be
mounted in a position far enough away from the mechanical stop to allow for an
adequate stopping distance.
z Before you can use the limit switches, you must enable them.
This product has digital inputs and outputs that can be configured. The inputs and
outputs have a defined standard assignment depending on the operating mode. This
assignment can be adapted to the requirements of the customer's installation. See
chapter 5.2.8 "Configuration of the digital signal inputs and signal outputs" for
additional information.
AC servo drive 61
4. Engineering Lexium 23A
62 AC servo drive
Installation
5
At a Glance
Presentation An engineering phase is mandatory prior to mechanical and electrical installation. See
chapter4 "Engineering", for basic information.
What's in this
Chapter? This chapter contains the following topics:
Topic Page
Mechanical installation 65
Electrical installation 71
Standard Connection Example 107
AC servo drive 63
5. Installation Lexium 23A
WARNNG
LOSS OF CONTROL
z The designer of any control scheme must consider the potential failure
modes of control paths and, for certain critical functions, provide a means to
achieve a safe state during and after a path failure. Examples of critical
control functions are EMERGENCY STOP, overtravel stop, power outage and
restart.
z Separate or redundant control paths must be provided for critical functions.
z System control paths may include communication links. Consideration must
be given to the implication of unanticipated transmission delays or failures
of the link.
z Observe the accident prevention regulations and local safety guidelines. 1)
z Each implementation of the product must be individually and thoroughly
tested for proper operation before being placed into service.
Failure to follow these instructions can result in death or serious injury.
1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), Safety Guidelines for the Application,
Installation, and Maintenance of Solid State Control and to NEMA ICS 7.1 (latest edition), Safety Standards
for Construction and Guide for Selection, Installation for Construction and Operation of Adjustable-Speed
Drive Systems.
64 AC servo drive
Lexium 23A 5. Installation
DANGER
ELECTRIC SHOCK CAUSED BY FOREIGN OBJECTS OR DAMAGE
Conductive foreign objects in the product or serious damage may cause parasitic
voltage.
• Do not use damaged products.
• Keep foreign objects such as chips, screws or wire clippings from getting into
the product.
• Do not use products that contain foreign objects.
Failure to follow these instructions will result in death or serious injury.
WARNNG
HOT SURFACES
The heat sink at the product may heat up to over 100 C (212 F) during operation.
z Avoid contact with the hot heat sink.
z Do not allow flammable or heat-sensitive parts in the immediate vicinity.
z Consider the measures for heat dissipation described.
AC servo drive 65
5. Installation Lexium 23A
The product should be kept in the shipping carton before installation. In order to
retain the warranty coverage, the AC servo drive should be stored properly when it is
not to be used for an extended period of time. Some storage suggestions are:
z Store in a clean and dry location free from direct sunlight.
z Store within an ambient temperature range of -20 C to +65 C (-4 F to 149 F).
z Store within a relative humidity range of 0% to 90% and non-condensing.
z Do not store in a place subjected to corrosive gases and liquids.
z Correctly packaged and placed on a solid surface.
66 AC servo drive
Lexium 23A 5. Installation
Operating Temperature
Lexium23 Plus Series Servo Drive : 0•C to 55•C (32•F to 131•F)
BCH Series Servo Motor : 0•C to 40•C (32•F to 104•F)
The ambient temperature of servo drive for long-term reliability should be under
45•C (113•F).
If the ambient temperature of servo drive is greater than 45•C (113•F), please install
the drive in a wellventilated location and do not obstruct the airflow for the cooling
fan.
Caution
The servo drive and motor will generate heat. If they are installed in a control panel,
please ensure sufficient space around the units for heat dissipation.
Pay particular attention to vibration of the units and check if the vibration has
impacted the electric devices in the control panel. Please observe the following
precautions when selecting a mounting location. Failure to observe the following
precautions may void the warranty!
z Do not mount the servo drive or motor adjacent to heat-radiating elements or in
direct sunlight.
z Do not mount the servo drive or motor in a location subjected to corrosive gases,
liquids, or airborne dust or metallic particles.
z Do not mount the servo drive or motor in a location where temperatures and
humidity will exceed specification.
z Do not mount the servo drive or motor in a location where vibration and shock will
exceed specification.
z Do not mount the servo drive or motor in a location where it will be subjected to
high levels of electromagnetic radiation.
AC servo drive 67
5. Installation Lexium 23A
Installation Procedure
Incorrect installation may result in a drive malfunction or premature failure of the drive
and or motor. Please follow the guidelines in this manual when installing the servo drive
and motor.
The Lexium23 Plus series servo drive should be mounted perpendicular to the wall or in
the control panel. In order to ensure the drive is well ventilated, ensure that the all
ventilation holes are not obstructed and sufficient free space is given to the servo drive.
Do not install the drive in a horizontal position or malfunction and damage will occur.
Correct Incorrect
Drive Mounting
The Lexium23 Plus series Servo drives must be back mounted vertically on a dry and solid
surface such as a NEMA enclosure. A minimum spacing of two inches must be maintained
above and below the drive for ventilation and heat dissipation. Additional space may be
necessary for wiring and cable connections. Also, as the drive conducts heat away via the
mounting, the mounting plane or surface should not conduct heat into the drive from
external sources.
Motor Mounting
The BCH Servo motors should be mounted firmly to a dry and solid mounting surface to
ensure maximum heat transfer for maximum power output and to provide a good
ground.
For the dimensions and weights specifications of servo drive or motor, please refer to
Chapter 3.3.1 and 3.3.2 "Specifications".
68 AC servo drive
Lexium 23A 5. Installation
Minimum Clearances
Install a fan to increase ventilation to avoid ambient temperatures that exceed the
specification. When installing two or more drives adjacent to each other please follow
the clearances as shown in the following diagram.
z Minimum Clearances
NOTE:
1) The scale of the clearances does not match the dimensions as shown in the drawing
above. In the event of any discrepancy between the clearances and the dimensions,
the dimensions shall prevail.
AC servo drive 69
5. Installation Lexium 23A
NOTE:
1) The scale of the clearances does not match the dimensions as shown in the drawing
above. In the event of any discrepancy between the clearances and the dimensions,
the dimensions shall prevail.
70 AC servo drive
Lexium 23A 5. Installation
AC servo drive 71
5. Installation Lexium 23A
Terminal Terminal
Notes
Identification Description
Control circuit Used to connect single-phase AC control circuit power depending
L1, L2
terminal on connecting servo drive model.
Main circuit Used to connect three-phase AC main circuit power depending on
R, S, T
terminal connecting servo drive model.
Used to connect servo motor
Terminal Symbol Wire Color Description
U Red
Connecting to
U, V, W V White threephase motor main
Servo motor
output circuit cable.
FG ( ) W Black
Connecting to ground
FG ( ) Green terminal ( ) of the
servo drive.
Ensure the circuit is closed between PA/+ and PBi,
Internal resistor
and the circuit is open between PA/+ and PBe.
Connect regenerative resistor to PA/+ and PBe,
External resistor
and ensure an open circuit between PA/+ and PBi.
Regenerative
PA/+, PBi, PBe,
resistor terminal or Connect braking unit to PA/+ and PC/-, and
PC/-
braking unit ensure an open circuit between PA/+ and PBi,
External braking and PA/+ and PBe.
unit (N terminal is built in L1, L2, PC/-, and R, S, T.)
PA/+: Connecting to (+) terminal of V_BUS voltage.
PC/-: Connecting to (-) terminal of V_BUS voltage.
two places Ground terminal Used to connect grounding wire of power supply and servo motor.
I/O connector Used to connect external controllers. Please refer to chapter 5.2.8
CN1
(Optional Part) for details.
Used to connect encoder of servo motor. Please refer to chapter
5.2.9 for details.
Terminal Symbol Wire Color Pin No.
Encoder T+ Blue 5
CN2 connector
T- Blue/Black 6
(Optional Part)
n.c. - 3
+5V Red & Red/White 1
GND Black & Black/White 2,4
Communication
Used for RS-485 or RS-232 communication connection.
CN3 connector
Please refer to chapter 9 "Communication" for details.
(Optional Part)
Communication Used to connect field bus interface CANopen and CANmotion.
CN4
connector Please refer to chapter 5.2.11 for details.
72 AC servo drive
Lexium 23A 5. Installation
Wiring Notes Please observe the following wiring notes while performing wiring and touching any
electrical connections on the servo drive or servo motor.
1. Ensure to check if the power supply and wiring of the "power" terminals (R, S, T, L1,
L2, U, V, W) is correct.
2. Please use shielded twisted-pair cables for wiring to prevent voltage coupling and
eliminate electrical noise and interference.
3. As a residual hazardous voltage may remain inside the drive, please do not
immediately touch any of the "power" terminals (R, S, T, L1, L2, U, V, & W) and/or the
cables connected to them after the power has been turned off and the charge LED
is lit. (Please refer to the Safety Precautions chapter 2 "Before you begin - safety
information").
4. The cables connected to R, S, T and U, V, W terminals should be placed in separate
conduits from the encoder or other signal cables. Separate them by at least 30cm
(11.8 inches).
5. If the encoder cable (CN2) is too short, please use a twisted-shield signal wire with
grounding conductor. The wire length should be 20m (65.62ft.) or less. For lengths
greater than 20m (65.62ft.), the wire gauge should be doubled in order to lessen
any signal attenuation.
6. As for motor cable selection, please use the 600V PTFE wire and the wire length
should be less than 98.4ft. (30m). If the wiring distance is longer than 30m (98.4ft.),
please choose the adequate wire size according to the voltage.
7. The shield of shielded twisted-pair cables should be connected to the SHIELD end
(terminal marked ) of the servo drive.
8. For the connectors and cables specifications.
AC servo drive 73
5. Installation Lexium 23A
For servo drives from 200W to 1.5kW the input power can be either single or three-
phase. However, single -phase connections are for servo drives 1.5kW and below only.
In the wiring diagram figures 5.2 & 5.3:
Power ON : contact "a" (normally open)
Power OFF /ALRM_RY : contact "b" (normally closed)
MC : coil of electromagnetic contactor, self-holding power, contact of main circuit
power
Figure 5.2 Single-Phase Power Supply Connection (for 1.5kW and below models)
74 AC servo drive
Lexium 23A 5. Installation
Figure 5.3 Three-Phase Power Supply Connection (for 2kW and above models)
Terminal
Motor Model Name U, V, W / Electromagnetic Brake Connector
Identification
BCH0401O (100W)
BCH0601O (200W)
BCH06020 (400W) A
BCH0801O (400W)
BCH0802O (750W) VW3M5111
BCH0401O (100W)
BCH0601O (200W)
BCH06020 (400W) B
BCH0801O (400W)
BCH0801O (750W)
VW3M5112
AC servo drive 75
5. Installation Lexium 23A
Terminal
Motor Model Name U, V, W / Electromagnetic Brake Connector
Identification
BCH1301M (300W)
BCH1301N (500W)
BCH1302M (600W)
BCH1303M (900W)
BCH1001O (1000W) C
BCH1302N (1000W)
BCH1303N (1500W)
BCH1002O (2000W)
BCH1304N (2000W)
VW3M5121
BCH1801N (2000W)
BCH1802N (3500W) D
BCH1802M (3000W)
VW3M5131
NOTE:
1) The coil of brake has no polarity. The names of terminal identification are BRAKE1
(Yellow) and BRAKE2 (Blue).
2) The power supply for brake is DC24V. Never use it for VDD, the +24V source
voltage.
76 AC servo drive
Lexium 23A 5. Installation
Terminal
Motor Model Name Encoder Connector
Identification
BCH0401O (100W)
BCH0601O (200W)
BCH06020 (400W) A
BCH0801O (400W)
BCH0802O (750W)
VW3M8121
BCH1301M (300W)
BCH1301N (500W)
BCH1302M (600W)
BCH1303M (900W)
BCH1001O (1000W)
BCH1302N (1000W)
B
BCH1303N (1500W)
BCH1002O (2000W)
BCH1304N (2000W)
BCH1801N (2000W)
BCH1802N (3500W)
BCH1802M (3000W) VW3M8122
Terminal BRAID
T+ T- Reserved Reserved Reserved Reserved DC+5V GND
Identification SHELD
7 8
4
1 (Red & (Black &
A (Blue/ - - - - 9
(Blue) Red/ Black/
Black)
White) White)
B A B C D F G S R L
AC servo drive 77
5. Installation Lexium 23A
Power Cable
Servo Drive and Servo Motor Power Cable - Wire Gauge mm2(AWG)
L1, L2 R, S, T U, V, W PA/+, PBe
LXM23AU01M3X BCH0401O 1.3 (AWG16) 2.1 (AWG14) 0.82 (AWG18) 2.1 (AWG14)
LXM23AU02M3X BCH0601O 1.3 (AWG16) 2.1 (AWG14) 0.82 (AWG18) 2.1 (AWG14)
BCH0602O 1.3 (AWG16) 2.1 (AWG14) 0.82 (AWG18) 2.1 (AWG14)
BCH0801O 1.3 (AWG16) 2.1 (AWG14) 0.82 (AWG18) 2.1 (AWG14)
LXM23AU04M3X
BCH1301N 1.3 (AWG16) 2.1 (AWG14) 0.82 (AWG18) 2.1 (AWG14)
BCH1301M 1.3 (AWG16) 2.1 (AWG14) 0.82 (AWG18) 2.1 (AWG14)
BCH0802O 1.3 (AWG16) 2.1 (AWG14) 0.82 (AWG18) 2.1 (AWG14)
LXM23AU07M3X
BCH1302M 1.3 (AWG16) 2.1 (AWG14) 0.82 (AWG18) 2.1 (AWG14)
BCH1001O 1.3 (AWG16) 2.1 (AWG14) 1.3 (AWG16) 2.1 (AWG14)
LXM23AU10M3X BCH1302N 1.3 (AWG16) 2.1 (AWG14) 1.3 (AWG16) 2.1 (AWG14)
BCH1303M 1.3 (AWG16) 2.1 (AWG14) 1.3 (AWG16) 2.1 (AWG14)
LXM23AU15M3X BCH1303N 1.3 (AWG16) 2.1 (AWG14) 1.3 (AWG16) 2.1 (AWG14)
BCH1002O 1.3 (AWG16) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14)
LXM23AU20M3X BCH1304N 1.3 (AWG16) 2.1 (AWG14) 2.1 (AWG14) 2.1 (AWG14)
BCH1801N 1.3 (AWG16) 2.1 (AWG14) 3.3 (AWG12) 2.1 (AWG14)
BCH1802N 1.3 (AWG16) 3.3 (AWG12) 3.3 (AWG12) 3.3 (AWG12)
LXM23AU30M3X
BCH1802M 1.3 (AWG16) 3.3 (AWG12) 3.3 (AWG12) 3.3 (AWG12)
LXM23AU45M3X BCH1803M 1.3 (AWG16) 3.3 (AWG12) 8.4 (AWG8) 3.3 (AWG12)
LXM23AU55M3X BCH1804M 1.3 (AWG16) 3.3 (AWG12) 13.3 (AWG6) 3.3 (AWG12)
LXM23AU75M3X BCH1805M 1.3 (AWG16) 5.3 (AWG10) 13.3 (AWG6) 3.3 (AWG12)
Encoder Cable
Note:
1) Please use shielded twisted-pair cables for wiring to prevent voltage coupling and
eliminate electrical noise and interference.
2) The shield of shielded twisted-pair cables should be connected to the SHIELD end
of the servo drive.
3) In order to prevent fire hazard and accidents, please form the wiring by following
the cable specifications outlined above.
78 AC servo drive
Lexium 23A 5. Installation
AC servo drive 79
5. Installation Lexium 23A
80 AC servo drive
Lexium 23A 5. Installation
AC servo drive 81
5. Installation Lexium 23A
Note:
1) The terminal marked "NC" must be left unconnected (No Connection). The NC
terminal is used within the servo drive. Any outside connection to the NC terminal
will result in damage to the drive and void the warranty!
82 AC servo drive
Lexium 23A 5. Installation
5.2.8.2 Signals The Tables 5.A, 5.B, & 5.C detail the three groups of signals of the CN1 interface. Table
Explanation of 3.A details the general signals. Table 5.B details the Digital Output (DO) signals and
Connector CN1 Table 5.C details the Digital Input (DI) signals. The General Signals are set by the
factory and can not be changed, reprogrammed or adjusted. Both the Digital Input
and Digital Output signals can be programmed by the users.
AC servo drive 83
5. Installation Lexium 23A
Wiring Diagram
Signal Pin No. Details (Refer to
5.2.8.4)
OA 21
/OA 22 Encoder signal output A, B, Z (Line-driver
Position OB 25 output). C13/C14
Pulse /OB 23 The motor encoder signals are available
Output OZ 50 through these terminals.
/OZ 24
OCZ 48 Encoder signal output Z (Open-collector output). -
VDD is the +24V source voltage provided by the
VDD 17
drive. Maximum permissible current 500mA.
COM+ is the common voltage rail of the Digital
Input (DI) and Digital Output (DO) signals.
11 When using VDD, VDD should be connected to
COM+. If not using VDD, the users should add an
COM+ 45 external applied power (+12V to +24V). The
COM- 47
Power 49 positive end of this applied power should be
connected to COM+ and the negative end of
this applied power should be connected to -
COM-.
VCC is a +12V power rail provided by the drive. It
is used for providing simple analog command
VCC 20
(analog speed or analog torque command).
Maximum permissible current 100mA.
12, 13, 19, The polarity of VCC is with respect to Ground
Power GND
44 (GND).
See previous note for NC terminal description
Other NC 14 of CN1 connector on page 3-13.
The Digital Input (DI) and Digital Output (DO) have factory default settings which
correspond to the various servo drive control modes. (See section 6.1). However, both
the DI's and DO's can be programmed independently to meet the requirements of
the users.
Detailed in Tables 5.B and 5.C are the DO and DI functions with their corresponding
signal name and wiring schematic. The factory default settings of the DI and DO
signals are detailed in Table 5.G and 5.H.
All of the DI's and DO's and their corresponding pin numbers are factory set and non-
changeable, however, all of the assigned signals and control modes are user
changeable. For Example, the factory default setting of DO5 (pins 28/27) can be
assigned to DO1 (pins 7/6) and vise versa.
The following Tables 5.B and 5.C detail the functions, applicable operational modes,
signal name and relevant wiring schematic of the default DI and DO signals.
84 AC servo drive
Lexium 23A 5. Installation
AC servo drive 85
5. Installation Lexium 23A
86 AC servo drive
Lexium 23A 5. Installation
NOTE:
1) PINS 3 & 2 can either be TSPD or HOME dependent upon control mode selected.
2) The DO signals that do not have pin numbers in Tables 3.B are not default DO
signals. If the users want to use these non-default DO signals, the users need to
change the settings of parameters P2-18 ~ P2-22. The "state" of the output
function may be turned ON or OFF as it will be dependant on the settings of
parameters P2-18 ~ P2-22. Please refer to section 5.2.8.3 for details.
AC servo drive 87
5. Installation Lexium 23A
88 AC servo drive
Lexium 23A 5. Installation
Wiring
DI Assigned Pin No. Diagram
Signal Control (Default) Details(*2) (Refer to
Mode 5.2.8.4)
Internal position (Pr) and external pulse (Pt)
Pt-Pr Pt, Pr - mode switching.
OFF: Pt, ON: Pr
External command source selection: pulse and
analog voltage switching.
PTAS Pt - OFF: The command source is external pulse.
ON: The command source is external analog
voltage.
External command source selection: high-
speed / low-speed pulse switching
OFF: The command source is low-speed pulse
(PULSE, /PULSE, SIGN, /SIGN).
ON: The command source is high-speed pulse
PTCMS Pt - (HPULSE, /HPULSE, HSIGN, /HSIGN).
When high-speed pulse is selected, the users
can add an external manual pulse generator
and use this DI signal to switch the command
source.
It should be contact "b" and normally ON or a
EMGS ALL 30 fault (AL013) will display. C9/C10/C11/
NL(CWL) Pt, Pr, S, 32 Reverse inhibit limit. It should be contact "b" C12
T, Sz, Tz and normally ON or a fault (AL014) will display.
Pt, Pr, S, Forward inhibit limit. It should be contact "b"
PL(CCWL) 31
T, Sz, Tz and normally ON or a fault (AL015) will display.
When ORGP is activated, the drive will
ORGP Pr - command the motor to start to search the
reference "Home" sensor.
Not Reverse operation torque limit (Torque limit
TLLM -
assigned function is valid only when P1-02 is enabled)
Not Forward operation torque limit (Torque limit
TRLM assigned - function is valid only when P1-02 is enabled)
SHOM Pr - When SHOM is activated, the drive will
command the motor to move to "Home".
All modes
Forward JOG input. When JOGU is activated, the
JOGU except - motor will JOG in forward direction. [see P4-05]
CAN
All modes Reverse JOG input. When JOGD is activated, the
JOGD except - motor will JOG in reverse direction.
CAN [see P4-05]
AC servo drive 89
5. Installation Lexium 23A
Wiring
DI Assigned Pin No. Diagram
Signal Control (Default) Details(*2) (Refer to
Mode 5.2.8.4)
Pt, Pr, Pt-S, Electronic gear ratio (Numerator) selection
GNUM0 -
Pr-S 0. [See P2-60~P2-62]
Pt, Pr, Pt-S, Electronic gear ratio (Numerator) selection 1. C9/C10/C11/
GNUM1 Pr-S - [See P2-60~P2-62]
C12
Pulse inhibit input. When the drive is in
INHP Pt, Pt-S - position mode, if INHP is activated, the
external pulse input command is not valid.
NOTE:
1) The DI signals that do not have pin numbers in Tables 3.C are not default DI signals.
If the users want to use these non-default DI signals, the users need to change the
settings of parameters P2-10 ~ P2-17. The "state" of the output function may be
turned ON or OFF as it will be dependant on the settings of parameters P2-10 ~
P2-17. Please refer to section 5.2.8.3 for details.
K
P6-02
P1 0 0 0
P6-03
K
P6-04
P2 0 0 1
P6-05
P3 0 1 0 K P6-06
P6-07
K
P6-08
P4 0 1 1
P6-09
K
P6-10
P5 1 0 0
P6-11
P6 1 0 1 K P6-12
P6-13
K
P6-14
P7 1 1 0
P6-15
P8 1 1 1 K P6-16
P6-17
90 AC servo drive
Lexium 23A 5. Installation
The default DI and DO signals in different control mode are listed in the following
table 5.G and table 5.H. Although the content of the table 5.G and table 5.H do not
provide more information than the table 5.B and table 5.C above, as each control
mode is separated and listed in different row, it is easy for user to view and can avoid
confusion. However, the Pin number of each signal can not be displayed in the table
5.G and table 5.H.
AC servo drive 91
5. Installation Lexium 23A
0x06 Command
input
CMDINV
reverse control
Reserved 0x07 Reserved
CTRG 0x08 Command triggered DI2 DI2 DI2
TRQLM 0x09 Torque limit enabled DI2 DI2
SPDLM 0x10 Speed limit enabled DI2 DI2
Position command
POS0 0x11 selection 0 (1~8) DI3 DI3 DI3
Position command
POS1 0x12 DI4 DI4 DI4
selection 1 (1~8)
Position command
POS2 0x13
selection 2 (1~8)
STOP 0x46 Motor stop
Speed command
SPD0 0x14 DI3 DI3 DI3 DI5 DI3
selection 0 (1~4)
Speed command
SPD1 0x15 DI4 DI4 DI4 DI6 DI4
selection 1 (1~4)
Torque command
TCM0 0x16 selection 0 (1~4) DI3 DI3 DI3 DI3 DI5 DI5
Torque command
TCM1 0x17 DI4 DI4 DI4 DI4 DI6 DI6
selection 0 (1~4)
Position / Speed
S-P 0x18 mode switching DI7 DI7
(OFF: Speed, ON:
Position)
Speed / Torque
S-T 0x19 mode switching DI7
(OFF: Speed, ON:
Torque)
Torque / Position
mode switching
T-P 0x20 (OFF: Torque, ON: DI7 DI7
Position)
92 AC servo drive
Lexium 23A 5. Installation
0x24 Reference
"Home"
ORGP DI5
sensor
Reverse operation
torque limit (torque
TLLM 0x25 limit function is valid
only when P1-02 is
enabled)
Forward operation
torque limit (torque
TRLM 0x26 limit function is valid
only when P1-02 is
enabled)
SHOM 0x27 Move to "Home"
JOGU 0x37 Forward JOG input
JOGD 0x38 Reverse JOG input
Electronic gear ratio
GNUM0 0x43 Numerator)
selection 0
Electronic gear ratio
GNUM1 0x44 Numerator)
selection 1
INHP 0x45 Pulse inhibit input
NOTE:
1) For Pin numbers of DI1~DI8 signals, please refer to section 5.2.8.1
AC servo drive 93
5. Installation Lexium 23A
0x07 Servo
alarm (Servo DO5 DO5 DO5 DO5 DO5 DO5 DO5 DO5 DO5 DO5 DO5
ALRM DO5
fault) activated
Electromagnetic
BRKR 0x08 brake control DO4 DO4 DO4 DO4
0x10 Output
overload
OLW
warning
Servo warning
WARN 0x11
activated
Position command
OVF 0x12 overflow
0x19 Speed
reached
SP_OK
output
0x31 Output
the status
SDO_1 of bit01 of P4-06.
94 AC servo drive
Lexium 23A 5. Installation
0x38 Output
the status of
SDO_8
bit08 of P4-06.
Output the status of
SDO_9 0x39 bit09 of P4-06.
0x3A Output
the status of
SDO_A
bit10 of P4-06.
0x3B Output
the status of
SDO_B bit11 of P4-06.
Output the status of
SDO_C 0x3C bit12 of P4-06.
0x3D Output
the status of
SDO_D
bit13 of P4-06.
Output the status of
SDO_E 0x3E
bit14 of P4-06.
Output the status of
SDO_F 0x3F
bit15 of P4-06.
Note:
1) For Pin numbers of DO1~DO5 signals, please refer to section 5.2.8.1.
5.2.8.3 User- If the default DI and DO signals could not be able to fulfill users' requirements, there
defined DI and DO are still userdefined DI and DO signals. The setting method is easy and they are all
signals defined via parameters. The user-defined DI and DO signals are defined via
parameters P2-10 to P2-17 and P2-18 to P2-22.
Please refer to the following Table 5.I for the settings.
AC servo drive 95
5. Installation Lexium 23A
5.2.8.4 Wiring The valid voltage range of analog input command in speed and torque mode is
Diagrams of I/O -10V ~+10V. The command value can be set via relevant parameters. The value of
Signals (CN1) input impedance is 10kΩ.
There are two kinds of pulse inputs, Line driver input and Open-collector input. Max.
input pulse frequency of Line-driver input is 500kpps and max. input pulse frequency
of Open-collector input is 200kpps.
Caution: Do not use dual power supply. Failure to observe this caution may result in
damage to the servo drive and servo motor.
96 AC servo drive
Lexium 23A 5. Installation
Caution: Ensure that the ground terminal of the controller and the servo drive should
be connected to each other.
AC servo drive 97
5. Installation Lexium 23A
98 AC servo drive
Lexium 23A 5. Installation
Caution: Do not use dual power supply. Failure to observe this caution may result in
damage to the servo drive and servo motor.
AC servo drive 99
5. Installation Lexium 23A
Feedback to the amplifier of the UVW signals for commutation is via the ABZ encoder
signal wires. Following rotor position sensing the amplifier automatically switches to
encoding for commutation control.
The 20-bit encoder is automatically multiplied to 1280000ppr for increased control
accuracy.
CN2
CN3 Terminal The servo drive can be connected to a PC or controller via this serial communication
Layout and connector CN3.
Identification The communication connector CN3 of Schneider Electric servo drive can provides
two serial communication interfaces: RS-232 and RS-485 connection. RS-232 is used
for the drive commissioning with the software tool "Lexium23 Plus CT". The
maximum cable length for an RS-232 connection is 15 meters (50 feet). RS-485
connection can be used as host interface, for example to connect a machine
controller or personal computer with one or multiple LXM23 Plus servo drives to be
connected simultaneously.
NOTE:
1) For the connection of RS-485, please refer to chapter 9 "Communication".
Connection To connect a personal computer with the CN3 interface of LXM23 Plus servo drives,
between PC and the USB to RJ45 (RS232) interface connector "VW3M8131" and RJ45 cable
Connector CN3 "490NTW00002" can be used.
Function
The LXM23A device is suitable for connection to CANopen and CANmotion through
interface connector CN4.
A CAN bus connects multiple devices via a bus cable. Each network device can transmit
and receive messages. Data between network devices is transmitted serially.
Each network device must be configured before it can be operated on the network.
The device is assigned a unique node address (node ID) between 1 (0x01) and 127
(0x7F). The node address of a LXM23A device is determined by parameter P3-05
during commissioning. The baud rate must be the same for all devices in the field bus.
For further information on the field bus, see the LXM23A CANopen field bus manual.
There are two communication ports of connector CN4, one is for transmission
(CAN-out) and the other is for receiving (CAN-In), convenient for connecting to more
than one servo drives in serial. Ensure to connect a termination resistor to the last
connected servo drive.
Connecting CANopen
p Connect the CANopen cable to CN4 (pins 1, 2 and 3) with an RJ45 connector. Note
the information on using cables with RJ45 connectors.
p Verify that the connector locks snap in properly at the housing.
Cable specifications
Connectors Usually, a cable with D-Sub connectors is used for CAN field bus connection in the
D-SUB and RJ45 field. Inside control cabinets, connections with RJ45 cables have the benefit of easier
and faster wiring. In the case of CAN cables with RJ45 connectors, the maximum
permissible bus length is reduced by 50%.
Multiple-port taps can be used to connect an RJ45 system inside the control cabinet
to a D-SUB system in the field. The trunk line is connected to the multiple-port tap by
means of screw terminals; the devices are connected by means of pre-assembled
cables. See chapter 12 CANopen cable with connectors, CANopen connectors,
distributors, terminating resistors", multiple-port taps.
Maximum bus The maximum bus length depends on the selected baud rate. Table x.x shows the
length CAN maximum recommended overall length of the CAN bus in the case of cables with D-
SUB connectors.
Table x.x Maximum bus length for CAN with D-SUB connection
NOTE: If you use cables with RJ45 connectors, the maximum bus length is reduced by 50%.
At a baud rate of 1 Mbit/s, the drop lines are limited to 0.3m. Terminating resistors
Both ends of a CAN bus line must be terminated. A 120 ohm terminating resistor
between CAN_L and CAN_H is used for this purpose. Connectors with integrated
terminating resistors are available as accessories, see chapter 12 "CANopen
connectors, distributors, terminating resistors".
6
At a Glance
Presentation This chapter describes the basic operation of the Integrated HMI and the features it
offers.
What's in this
Chapter? This chapter contains the following topics:
Topic Page
Basic information 114
Overview 117
Integrated HMI Digital Keypad 119
Commissioning software 124
Commissioning procedure 125
An overview of the parameters can be found in the chapter "Parameters". The use and
the function of some parameters are explained in more detail in this chapter.
DANGER
ELECTRIC SHOCK CAUSED BY INCORRECT USE
The DC bus voltage is still present.
• Turn off the mains voltage using an appropriate switch to achieve a voltage-
free condition.
Failure to follow these instructions will result in death or serious injury.
DANGER
UNINTENDED CONSEQUENCES OF EQUIPMENT OPERATION
When the system is started, the drives are usually out of the opera-tor's view and
cannot be visually monitored.
• Only start the system if there are no persons in the hazardous area.
Failure to follow these instructions will result in death or serious injury.
WARNING
UNINTENDED BEHAVIOR
The behavior of the drive system is governed by numerous stored data or settings.
Unsuitable settings or data may trigger unexpected movements or responses to
signals and disable monitoring functions.
• Do NOT operate the drive system with unknown settings or data.
• Verify that the stored data and settings are correct.
• When commissioning, carefully run tests for all operating states and
potential error situations.
• Verify the functions after replacing the product and also after making
changes to the settings or data.
• Only start the system if there are no persons or obstructions in the
hazardous area.
Failure to follow these instructions can result in death, serious injury or
equipment damage.
WARNING
UNINTENDED BEHAVIOR
The behavior of the drive system is governed by numerous stored data or settings.
Unsuitable settings or data may trigger unexpected movements or responses to
signals and disable monitoring functions.
• Do NOT operate the drive system with unknown settings or data.
• Verify that the stored data and settings are correct.
• When commissioning, carefully run tests for all operating states and
potential error situations.
• Verify the functions after replacing the product and also after making
changes to the settings or data.
• Only start the system if there are no persons or obstructions in the
hazardous area.
Failure to follow these instructions can result in death, serious injury or
equipment damage.
WARNING
MOTOR WITHOUT BRAKING EFFECT
If power outage and faults cause the power stage to be switched off, the motor is no
longer stopped by the brake and may increase its speed even more until it reaches a
mechanical stop.
• Verify the mechanical situation.
• If necessary, use a cushioned mechanical stop or a suitable hold-ing brake.
Failure to follow these instructions can result in death, serious injury or
equipment damage.
WARNING
UNEXPECTED MOVEMENT
When the drive is operated for the first time, there is a risk of unex-pected
movements caused by possible wiring errors or unsuitable pa-rameters.
• Perform the first test run without coupled loads.
• Verify that a functioning button for EMERGENCY STOP is within reach.
• Anticipate movements in the incorrect direction or oscillation of the drive.
• Only start the system if there are no persons or obstructions in the
hazardous area.
Failure to follow these instructions can result in death, serious injury or
equipment damage.
WARNING
HOT SURFACES
The heat sink at the product may heat up to over 100 C (212 F) during operation.
• Avoid contact with the hot heat sink.
• Do not allow flammable or heat-sensitive parts in the immediate vicinity.
• Consider the measures for heat dissipation described.
Failure to follow these instructions can result in death or serious injury.
6.2 Overview
You must also recommission an already configured device if you want to use it under
changed operating conditions.
To be done
To be done ... Info
Checking the installation Page120
Switching on the device for the first time Page131
Setting basic parameters and limit values Page133
Setting, scaling and checking analog signals Page137
Setting and testing digital signals Page139
Checking the holding brake Page144
Checking the direction of movement of the motor Page145
Setting the braking resistor parameters Page150
Autotuning the device Page152
Manually optimizing the controller settings Page157
- Velocity controller Page158
- Position controller Page164
Overview The following tools can be used for commissioning, parameterization and
diagnostics:
The Integrated HMI includes the display panel and function keys. The Figure 6.2
shows all of the features of the Integrated HMI and an overview of their functions.
Charge LED
Name Function
The LCD Display (5-digit, 7-step display panel) shows the monitor codes,
LCD Display
parameter settings and operation values of the AC servo drive.
Charge LED The Charge LED lights to indicate the power is applied to the circuit.
M Key. Pressing M key can enter or exit different parameter groups,
M Key
and switch between Monitor mode and Parameter mode.
S Key. Pressing S key can scrolls through parameter groups. After a
S Key parameter is selected and its value displayed, pressing S key can move
the cursor to the left and then change parameter settings (blinking digits) by
using arrow keys.
and key. Pressing the and key can scroll through and
and Key
change monitor codes, parameter groups and various parameter settings.
ENT key. Pressing the ENT key can display and save the parameter groups,
the various parameter settings. In monitor mode, pressing ENT key can
switch decimal or hexadecimal display. In parameter mode, pressing ENT
ENT Key
key can enter into parameter setting mode. During diagnosis operation,
pressing ENT key can execute the function in the last step. (The parameter
settings changes are not effective until the ENT key is pressed.)
1. When the power is applied to the AC servo drive, the LCD display will show the monitor
function codes for approximately one second, then enter into the monitor mode.
2. In monitor mode, pressing M key can enter into parameter mode. In parameter mode,
pressing M key can return to monitor mode.
3. No matter working in which mode, when an alarm occurs, the system will enter into fault
mode immediately. In fault mode, pressing M key can switch to other modes. In other
modes, if no key is pressed for over 20 seconds, the system will return to fault mode
automatically.
4. In monitor mode, pressing or arrow key can switch monitor parameter code. At
this time, monitor display symbol will display for approximately one second.
5. In monitor mode, pressing M key can enter into parameter mode. In parameter mode,
pressing S key can switch parameter group and pressing or arrow key can
change parameter group code.
6. In parameter mode, the system will enter into the setting mode immediately after the
ENT key is pressed. The LCD display will display the corresponding setting value of this
parameter simultaneously. Then, users can use or arrow key to change
parameter value or press M key to exit and return back to the parameter mode.
7. In parameter setting mode, the users can move the cursor to left by pressing S
key and change the parameter settings (blinking digits) by pressing the or
arrow key.
8. After the setting value change is completed, press ENT key to save parameter
settings or execute command.
9. When the parameter setting is completed, LCD display will show the end code
"SAVED" and automatically return back to parameter mode.
6.3.3.1 Save After the ENT key is pressed, LCD display will show the following display messages for
Setting Display
approx. one second according to different status.
Display
Description
Message
;-J1@ The setting value is saved correctly. [Saved)
H!97= This parameter is read only. Write-protected. (Read-Only)
7EcK.@ Invalid password or no password was input. (Locked)
9JI!H The setting value is error or invalid. (Out of Range)
The servo system is running and it is unable to accept this setting value to be
;HJ9D changed. (Servo On)
FE!#D This parameter is valid after restarting the drive. (Power On)
6.3.3.5 Monitor When the AC servo drive is applied to power, the LCD display will show the monitor
Setting Display function codes for approximately one second and then enter into the monitor mode.
In monitor mode, in order to change the monitor status, the users can press or
arrow key or change parameter P0-02 directly to specify the monitor status.
When the power is applied, the monitor status depends on the setting value of P0-02.
For example, if the setting value of P0-02 is 4 when the power is applied, the monitor
function will be input pulse number of pulse command, the C-PLS monitor codes will
first display and then the pulse number will display after.
P0-02 Setting Display Message Description Unit
Motor feedback pulse number (after
0 2>.:<< electronic gear ratio is set)
[user unit]
Note:
1) Dec. represents Decimal display and Hex. represents Hexadecimal display.
2) The above display methods are both available in monitor mode and parameter
setting mode.
3) All monitor variables are 32-bit data. The users can switch to high byte or low byte
and display format (Dec. or Hex.) freely. Regarding the parameters listed in
Chapter 8, for each parameter, only one kind of display format is available and
cannot be changed.
The commissioning software has a graphic user interface and is used for
commissioning, diagnostics and testing settings.
• Tuning of the controller parameters via a graphical user interface
• Comprehensive set of diagnostics tools for optimization and manntenance
• Long-term recording for evaluation of the performance
• Testing the input and output signals
• Tracking signals on the screen
• Archiving of device settings and recordings with export function for further
processing in other applications
See page 256 for details on connecting a PC to the device.
Online help The commissioning software offers help functions, which can be accessed via
"?-Help Topics" or by pressing theF1key.
WARNING
LOSS OF CONTROL DUE TO UNSUITABLE PARAMETER VALUES
Unsuitable parameter values may disable monitoring functions and trigger
unexpected movements or responses of signals.
• Prepare a list with the parameters required for the functions used.
• Check the parameters before operation.
• Only start the system if there are no persons or obstructions in the
hazardous area.
Failure to follow these instructions can result in death, serious injury or
equipment damage.
Duplicating device The commissioning software allows you duplicate device settings.
settings
Automatic reading When the servo drive is switched on and if a BCH motor is connected, the device
of the motor data automatically reads the motor data from the motor encoder. The data record is
checked by the servo drive. With this data, the BCH motor type is identified by the
LXM23 Plus servo drive.
The record contains motor specific information. The record cannot be changed by
the user.
Preparation If the device is not to be commissioned exclusively via the Integrated HMI, a PC with
the commissioning software must be connected.
After the initialization, the device is ready for operation. The device is in the Pt operating
mode. See chapter 8.3 "Operating modes", page 160 for changing operating modes.
For example:
Suppose that the servo drive LED display is "3FE1".
"E" is hexadecimal, which is equal to "1110" in binary system, and it means that the
digital inputs DI6 ~ DI8 are ON.
Figure 6.4
For example:
Suppose that the servo drive LED display is "1F".
"F" is hexadecimal, which is equal to "1111" in binary system, and it means that the
digital outputs DO1 ~ DO4 are ON.
Figure 6.5
This part, which is divided into two parts, describes trial run for servo drive and motor.
One part is to introduce the trial run without load, and the other part is to introduce
trial run with load. Ensure to complete the trial run without load first before
performing the trial run with load.
6.5.4.1 Inspection In order to prevent accidents and avoid damaging the servo drive and mechanical
without Load system, the trial run should be performed under no load condition (no load
connected, including disconnecting all couplings and belts). Do not run servo motor
while it is connected to load or mechanical system because the unassembled parts on
motor shaft may easily disassemble during running and it may damage mechanical
system or even result in personnel injury. After removing the load or mechanical
system from the servo motor, if the servo motor can runs normally following up the
normal operation procedure (when trial run without load is completed), then the
users can connect to the load and mechanical system to run the servo motor.
DANGER
In order to prevent accidents, the initial trial run for servo motor should be conducted
under no load conditions (separate the motor from its couplings and belts).
Caution: Please perform trial run without load first and then perform trial run with load
connected. After the servo motor is running normally and regularly without load, then
run servo motor with load connected. Ensure to perform trial run in this order to
prevent unnecessary danger.
After power in connected to AC servo drive, the charge LED will light and it indicates
that AC servo drive is ready. Please check the followings before trial run:
1. Inspection before operation (Control power is not applied)
z Inspect the servo drive and servo motor to insure they were not damaged.
z Ensure that all wiring terminals are correctly insulated.
z Ensure that all wiring is correct or damage and or malfunction may result.
z Visually check to ensure that there are not any unused screws, metal strips, or any
conductive or inflammable materials inside the drive.
z Make sure control switch is OFF.
z Never put inflammable objects on servo drive or close to the external regenerative
resistor.
z If the electromagnetic brake is being used, ensure that it is correctly wired.
z If required, use an appropriate electrical filter to eliminate noise to the servo drive.
z Ensure that the external applied voltage to the drive is correct and matched to the
controller.
6.5.4.2 Applying The users please observe the following steps when applying power supply to the
Power to the Drive servo drive.
1. Please check and confirm the wiring connection between the drive and motor is
correct.
1) Terminal U, V, W and FG (frame ground) must connect to Red, White, Black and
Green cables separately (U: Red, V: White, W: Black, FG: Green). If not connect to
the specified cable and terminal, then the drive cannot control motor. The
motor grounding lead, FG must connect to grounding terminal. For more
information of cables, please refer to section 5.2.
2) Ensure to connect encoder cable to CN2 connector correctly. If the users only
desire to execute JOG operation, it is not necessary to make any connection to
CN1 and CN3 connector. For more information of the connection of CN2
connector, please refer to Section 5.2.
DANGER
Do not connect the AC input power (R, S, T) to the (U, V, W) output terminals. This will
damage the AC servo drive.
As the default settings of digital input signal, DI6, DI7 and DI8 are Reverse Inhibit
Limit (NL), Forward Inhibit Limit (PL) and Operational Stop (OPST) respectively, if
the users do not want to use the default settings of DI6 ~ DI8, the users can change
their settings by using parameters P2-15 to P2-17 freely.
When the setting value of parameters P2-15 to P2-17 is 0, it indicates the function of
this DI signal is disabled. For more information of parameters P2-15 to P2-17, please
refer to Chapter 11 "Parameters".
If the parameter P0-02 is set as motor speed (06), the normal display should be
shown as the following figure:
If there is no text or character displayed on the LED display, please check if the
voltage of the control circuit terminal ((L1, L2) is over low.
Overvoltage:
The main circuit voltage has exceeded its maximum allowable value or input power is
error (Incorrect power input).
Corrective Actions:
z Use voltmeter to check whether the main circuit input voltage falls within the rated
input voltage.
z Use voltmeter to check whether the input voltage is within the specified limit.
Encoder error:
Check if the wiring is correct. Check if the encoder wiring (CN2) of servo motor is loose
or incorrect.
Corrective Actions:
z Check if the users perform wiring recommended in the user manual.
z Examine the encoder connector and cable.
z Inspect whether wire is loose or not.
z Check if the encoder is damaged.
When "Digital Input 1 (DI1)" is set to Servo On (SON), if DI1 is set to ON (it indicates that
Servo On (SON) function is enabled) and the following fault message shows on the
display:
Overcurrent:
Corrective Actions:
z Check the wiring connections between the servo drive and motor.
z Check if the circuit of the wiring is closed.
z Remove the short-circuited condition and avoid metal conductor being exposed.
Undervoltage:
Corrective Actions:
z Check whether the wiring of main circuit input voltage is normal.
z Use voltmeter to check whether input voltage of main circuit is normal.
z Use voltmeter to check whether the input voltage is within the specified limit.
NOTE:
1) If there are any unknown fault codes and abnormal display when applying power to
the drive or servo on is activated (without giving any command), please inform the
distributor or contact with Schneider Electric for assistance.
6.5.4.3 JOG Trial It is very convenient to use JOG trial run without load to test the servo drive and motor
Run without Load as it can save the wiring. The external wiring is not necessary and the users only need
to connect the Integrated HMI to the servo drive. For safety, it is recommended to set
JOG speed at low speed. Please refer to the following steps to perform JOG trial run
without load.
STEP 1: Turn the drive ON through software. Ensure that the setting value of
parameter P2-30 should be set to 1 (Servo On).
STEP 2: Set parameter P4-05 as JOG speed (unit: rpm). After the desired JOG speed
is set, and then press ENT key, the drive will enter into JOG operation mode
automatically.
STEP 3: The users can press and key to change JOG speed and press S key
to adjust the digit number of the displayed value.
STEP 4: Pressing ENT key can determine the speed of JOG operation.
STEP 5: Pressing key and the servo motor will run in P(CCW) direction. After
releasing key, the motor will stop running.
STEP 6: Pressing key and the servo motor will run in N(CW) direction. After
releasing key, the motor will stop running.
N (CW) and P(CCW) Definition:
P (CCW, Counterclockwise): when facing the servo motor shaft, P is running
in counterclockwise direction.
N (CW, Clockwise): when facing the servo motor shaft, N is running in
clockwise direction.
STEP 7: When pressing M key, it can exit JOG operation mode.
In the example below, the JOG speed is adjusted from 20rpm (Default setting) to
100 rpm.
If the servo motor does not rotate, please check if the wiring of U, V, W terminals and encoder
is correct or not.
If the servo motor does not rotate properly, please check if the phase of U, V, W cables is
connected correctly.
6.5.4.4 Speed Trial Before speed trial run, fix and secure the motor as possible to avoid the danger from
Run without Load the reacting force when motor speed changes.
STEP 1:
Set the value of parameter P1-01 to 02 and it is speed (S) control mode. After
selecting the operation mode as speed (S) control mode, please restart the drive as
P1-01 is effective only after the servo drive is restarted (after switching power off and
on).
STEP 2:
In speed control mode, the necessary Digital Inputs are listed as follows:
Parameter Setting
Digital Input Sign Function Description CN1 Pin No.
Value
DI1 P2-10=101 SON Servo On DI1-=9
DI2 P2-11=109 TRQLM Torque limit enabled DI2-=10
DI3 P2-12=114 SPD0 Speed command selection DI3-=34
DI4 P2-13=115 SPD1 Speed command selection DI4-=8
DI5 P2-14=102 ARST Reset DI5-=33
DI6 P2-15=0 Disabled This DI function is disabled -
DI7 P2-16=0 Disabled This DI function is disabled -
DI8 P2-17=0 Disabled This DI function is disabled -
By default, DI6 is the function of reverse inhibit limit, DI7 is the function of forward
inhibit limit and DI6 is the function of operational stop (DI8), if the users do not set the
setting value of parameters P2-15 to P2-17 and P2-36 to P2-41 to 0 (Disabled), the
faults (AL013, 14 and 15) will occur (For the information of fault messages, please
refer to Chapter 10). Therefore, if the users do not need to use these three digit
inputs, please set the setting value of parameters P2-15 to P2-17 and P2-36 to P2-41
to 0 (Disabled) in advance.
All the digital inputs of Lexium23 Plus servo drives are user-defined, and the users
can set the DI signals freely.
Ensure to refer to the definitions of DI signals before defining them (For the
description of DI signals, please refer to Table 11.A in Chapter 11). If any alarm code
displays after the setting is completed, the users can restart the drive or set DI5 to be
activated to clear the fault. Please refer to section 6.5.4.2.
The speed command is selected by SPD0, SPD1. Please refer to the following table:
Speed DI signal of CN1 Command
Content Range
Command No. SPD1 SPD0 Source
External analog Voltage between
S1 0 0 -10V ~ +10V
command V-REF and GND
S2 0 1 P1-09 -60000 ~ 60000
Internal
S3 1 0 P1-10 -60000 ~ 60000
parameter
S4 1 1 P1-11 -60000 ~ 60000
STEP 3:
1. The users can use DI1 to enable the servo drive (Servo On).
2. If DI3 (SPD0) and DI4 (SPD1) are OFF both, it indicates S1 command is selected. At
this time, the motor is operating according to external analog command.
3. If only DI3 is ON (SPD0), it indicates S2 command (P1-09 is set to +30000) is
selected, and the motor speed is 3000rpm at this time.
4. If only DI4 is ON (SPD1), it indicates S3 command (P1-10 is set to +1000) is selected,
and the motor speed is 100 rpm at this time.
5. If DI3 (SPD0) and DI4 (SPD1) are ON both, it indicates S4 command (P1-11 is set to -
30000) is selected, and the motor speed is -3000rpm at this time.
6. Repeat the action of (3), (4), (5) freely.
7. When the users want to stop the speed trial run, use DI1 to disable the servo drive
(Servo Off).
6.5.4.5 Position Before position trial run, fix and secure the motor as possible to avoid the danger
Trial Run without from the reacting force when the motor speed changes.
Load
STEP 1:
Set the value of parameter P1-01 to 01 and it is position (Pr) control mode. After
selecting the operation mode as position (Pr) control mode, please restart the drive
and the setting would be valid.
STEP 2:
In position control mode, the necessary DI setting is listed as follows:
Parameter
CN1 Pin
Digital Input Setting Sign Function Description
No.
Value
DI1 P2-10=101 SON Servo On DI1-=9
DI2 P2-11=108 CTRG Command trigged DI2-=10
DI3 P2-12=111 POS0 Position command selection DI3-=34
DI4 P2-13=112 POS1 Position command selection DI4-=8
DI5 P2-14=102 ARST Reset DI5-=33
DI6 P2-15=0 Disabled This DI function is disabled -
DI7 P2-16=0 Disabled This DI function is disabled -
DI8 P2-17=0 Disabled This DI function is disabled -
By default, DI6 is the function of reverse inhibit limit, DI7 is the function of forward
inhibit limit and DI6 is the function of operational stop (DI8), if the users do not set the
setting value of parameters P2-15 to P2-17 and P2-36 to P2-41 to 0 (Disabled), the
faults (AL013, 14 and 15) will occur (For the information of fault messages, please
refer to Chapter 10). Therefore, if the users do not need to use these three digit
inputs, please set the setting value of parameters P2-15 to P2-17 and P2-36 to P2-41
to 0 (Disabled) in advance.
All the digital inputs of Schneider Electric Lexium23 Plus servo drives are user-
defined, and the users can set the DI signals freely.
Ensure to refer to the definitions of DI signals before defining them (For the
description of DI signals, please refer to Table 11.A in Chapter 11). If any alarm code
displays after the setting is completed, the users can restart the drive or set DI5 to be
activated to clear the fault. Please refer to section 6.5.4.2.
For the information of wiring diagram, please refer to Section 5.3.2 (Wiring of position
(Pr) control mode).
Because POS2 is not the default DI, the users need to change the value of parameter
P2-14 to 113.
Please refer to the following table for 8 groups of position commands and position
command selection from POS0 to POS2.
Position Command POS2 POS1 POS0 CTRG Parameters
K
P6-02
P1 0 0 0
P6-03
K
P6-04
P2 0 0 1
P6-05
P3 0 1 0 K P6-06
P6-07
K
P6-08
P4 0 1 1
P6-09
K
P6-10
P5 1 0 0
P6-11
P6 1 0 1 K P6-12
P6-13
K
P6-14
P7 1 1 0
P6-15
K
P6-16
P8 1 1 1
P6-17
6.5.4.6 Tuning Table 5.A Estimate the ratio of Load Inertia to Servo Motor Inertia (J_load /J_motor):
Procedure JOG Mode
1. After wiring is completed, when power in connected to the AC servo drive, the
right side display will show on the LCD display.
-71$'
2. Press M key to enter into parameter mode. :#!##
3. Press S key twice to select parameter group. :%!##
4. Press key to view each parameter and select parameter P2-17. :%!$*
5. Press ENT key to display the parameter value as shown on the right side. %$
6. Press S key twice to change the parameter values. Use key to cycle
through the available settings and then press ENT key to determine the
$%$
parameter settings.
7. Press key to view each parameter and select parameter P2-30. :%!&#
8. Press ENT key to display the parameter value as shown on the right side. #
9. Select parameter value 1. Use key to cycle through the available settings. $
10. At this time, the servo drive is ON and the right side display will appear next. #
11. Press key three times to select the ratio of Load Inertia to Servo Motor 67
Inertia (J_load /J_motor).
12. Display the current ratio of Load Inertia to Servo Motor Inertia (J_load /
J_motor). (5.0 is default setting.)
(.#
13. Press M key to select parameter mode. :%!&#
14. Press S key twice to select parameter group. :'!##
15. Press key to select user parameter P4-05. :'!#(
16. Press ENT key and JOG speed 20 rpm will be displayed. Press and key %#
to increase and decrease JOG speed. To press S key one time can add one
%##
digit number.
17. Select desired JOG speed, press ENT key and it will show the right side display. !69,!
18. Pressing key is forward rotation and pressing key is reverse rotation.
19. Execute JOG operation in low speed first. After the machine is running smoothly, then execute
JOG operation in high speed.
20. The ratio of Load Inertia to Servo Motor Inertia (J_load /J_motor) cannot be shown in the display
of JOG parameter P4-05 operation. Please press M key twice continuously and the users can
see the ratio of Load Inertia to Servo Motor Inertia (J_load /J_motor). Then, execute JOG
operation again, press M key once and press ENT key twice to view the display on the keypad.
Check if the value of J_load /J_motor is adjusted to a fixed value and displayed on the keypad
after acceleration and deceleration repeatedly.
NOTE:
1) When bit0 of P2-33 is set to 1, it indicates that the system inertia estimation of semi-
auto mode has been completed and the measured load inertia value is saved and
memorized in P1-37 automatically.
2) If reset bit0 of P2-33 to 0, it will start estimating the system inertia again.
144 AC servo drive
Lexium 23A 6. Commissioning
NOTE:
1) Parameters P2-44 and P2-46 are used to set notch filter attenuation rate. If the
resonance can not be suppressed when the setting values of P2-44 and P2-46 are
set to 32bB (the maximum value), please decrease the speed loop frequency
response. After setting P2-47, the users can check the setting values of P2-44 and
P2-46. If the setting value of P2-44 is not 0, it indicates that one resonance
frequency exists in the system and then the users can read P2-43, i.e. the frequency
(unit is Hz) of the resonance point. When there is any resonance point in the
system, its information will be shown in P2-45 and P2-46 as P2-43 and P2-44.
2) If the resonance conditions are not improved when P2-47 is set to 1 for over three
times, please adjust notch filters (resonance suppression parameters) manually to
or eliminate the resonance.
When switching mode #1 to #0, the setting value of P2-00, P2-02, P2-04, P2-06, P2-
25, P2-26 and P2-49 will change to the value that measured in #1 auto-tuning mode.
When switching mode #2 to #0, the setting value of P2-00, P2-02, P2-04, P2-06, P2-
25, P2-26 and P2-49 will change to the value that measured in #2 semi-auto tuning
mode.
When the value of P1-37 (no matter it is the measured load inertia value or the set
load inertia value) is equal to the actual load inertia value, the actual speed loop
frequency response will be:
7
At a Glance
What's in this
Chapter? This chapter contains the following topics:
Topic Page
Access channels 152
General Function Operation 153
Control Modes of Operation 156
Other functions 202
The chapter "Operation" describes the basic operating states, operating modes and
functions of the device.
WARNNG
UNINTENDED BEHAVIOR
The behavior of the drive system is governed by numerous stored data or settings.
Unsuitable settings or data may trigger unexpected movements or responses to
signals and disable monitoring functions.
z Do NOT operate the drive system with unknown settings or data.
z Verify that the stored data and settings are correct.
z When commissioning, carefully run tests for all operating states and
potential error situations.
z Verify the functions after replacing the product and also after making
changes to the settings or data.
z Only start the system if there are no persons or obstructions in the
hazardous area.
Failure to follow these instructions can result in death, serious injury or
equipment damage.
WARNNG
UNEXPECTED BEHAVIOR CAUSED BY UNSUITABLE ACCESS CONTROL
By means of unsuitable use of access channels, for example, commands could be
unintendedly released or locked.
z Verify that incorrect accesses are locked.
z Verify that required accesses are available.
The product can be addressed via different access channels. Access channels are:
z Integrated HMI
z Commissioning software
z Digital input signals
After entering the parameter mode P4-00 to P4-04 (Fault Record), press ENT key to
display the corresponding fault code history for the parameter. Please refer to the Figure 7.1
Figure 7.1
Step1. Press the ENT key to display the JOG rpm speed. (The default value is 20 rpm).
Step2. Press the UP or DOWN arrow keys to increase or decrease the desired JOG
speed. (This also can be undertaken by using the SHIFT key to move the cursor
to the desired unit column (the effected number will blink) then changed using
the UP and DOWN arrow keys. The example display in Figure 7.2 is adjusted as
100 rpm).
Step3. Press the ENT key when the desired JOG speed is set. The Servo Drive will
display "JOG".
Step4. Press the UP or DOWN arrow keys to jog the motor either N(CW) and P(CCW)
direction. The motor will only rotate while the arrow key is activated.
Step5. To change JOG speed again, press the MODE key. The servo Drive will display
"P4 - 05". Press the ENT key and the JOG rpm speed will displayed again. Refer
back to #2 and #3 to change speed.
NOTE:
1) JOG operation is effective only when Servo On (when the servo drive is enabled).
Figure 7.2
For testing, the digital outputs can be forced to be activated (ON) or inactivated
(OFF) by using parameter P2-08 and P4-06. First, set P2-08 to 406 to enable the
force output control function and then using P4-06 to force the digital outputs to be
activated. Follow the setting method in Figure 7.3 to enter into Force Output Control
operation mode. When P4-06 is set to 2, the digital output, DO2 is activated. When
P4-06 is set to 5, the digital outputs, DO1 and DO3 are both activated. The parameter
setting value of P4-06 is not retained when power is off. After re-power the servo
drive, all digital outputs will return to the normal status. If P2-08 is set to 400, it also
can switch the Force Output Control operation mode to normal Digital Output (DO)
Control operation mode.
The DO function and status is determined by P2-18 to P2-22. This function is enabled
only when Servo Off (the servo drive is disabled).
Figure 7.3
NOTE: As the display of P4-06 is hexadecimal, 0(zero) of the fifth digit will not show
on the LED display.
The Lexium23 Plus series can be programmed to provide six single, eight dual modes
and two multiple modes of operation. Their operation and description is listed in the
following table.
Mode Mode Code Description
External Position Position control for the servo motor is achieved via an
Pt 00
Control external pulse command.
Position control for the servo motor is achieved via by
Internal Position internal position commands stored within the servo
Pr 01
Control controller. Execution of the 8 positions is via Digital Input
(DI) signals.
Speed control for the servo motor can be achieved via
parameters set within the controller or from an external
Speed Control S 02 analog -10 ~ +10 Vdc command. Control of the internal
speed parameters is via the Digital Inputs (DI). (A
maximum of three speeds can be stored internally).
Speed control for the servo motor is only achieved via
Single Internal Speed parameters set within the controller. Control of the
Mode Sz 04
Control internal speed parameters is via the Digital Inputs (DI).
(A maximum of three speeds can be stored internally).
Torque control for the servo motor can be achieved via
parameters set within the controller or from an external
analog -10 ~ +10 Vdc command. Control of the internal
Torque Control T 03
torque parameters is via the Digital Inputs (DI). (A
maximum of three torque levels can be stored
internally).
Torque control for the servo motor is only achieved via
parameters set within the controller. Control of the
Internal Torque
Tz 05 internal torque parameters is via the Digital Inputs (DI).
Control
(A maximum of three torque levels can be stored
internally).
Either Pt or S control mode can be selected via the Digital
Pt-S 06
Inputs (DI)
Either Pt or T control mode can be selected via the Digital
Pt-T 07
Inputs (DI).
Either Pr or S control mode can be selected via the Digital
Dual Mode Pr-S 08
Inputs (DI).
Either Pr or T control mode can be selected via the Digital
Pr-T 09
Inputs (DI).
Either S or T control mode can be selected via the Digital
S-T 0A
Inputs (DI).
The following sections describe the operation of each control mode, including control
structure, command source and loop gain adjustment, etc.
In order to provide a convenient position control function, Lexium23 Plus servo drive
provides 8 internal preset parameters for position control. There are two setting
methods of internal parameters, one is to set different position command into these
8 internal parameters before operation and then use POS0~POS2 of DI signals of CN1
to perform positioning control. The other setting method is to use serial
communication to change the setting value of these eight internal parameters.
To make the servo motor and load operate more smoothly, Lexium23 Plus servo drive
also provide complete Position Spine Line (P-curve) profile for position control mode.
For the closed-loop positioning, speed control loop is the principal part and the
auxiliary parameters are position loop gain and feed forward compensation. The
users can also select two kinds of tuning mode (Manual/Auto modes) to perform gain
adjustment. This Section 7.3.2 mainly describes the applicability of loop gain
adjustment and feed forward compensation of Lexium23 Plus servo system.
7.3.2.1 Command The command source of P mode is external pulse train input form terminals. There
Source of Position are three types of pulse input and each pulse type is with logic type (positive (+),
(Pt) Control Mode negative (-)). They all can be set in parameter P1-00. Please refer to the following
relevant parameters:
Relevant Parameter:
P1-00r PTT External Pulse Input Type Address: 0100H, 0101H
Default: 0x2 Related Section:
Applicable Control Mode: Pt Section 7.3.2.1
Unit: N/A
Range: 0 ~ 1132
Data Size: 16-bit
Display Format: Hexadecimal
Settings:
A: Input pulse type
0: AB phase pulse (4x)
(Quadrature Input)
1: Clockwise (CW) +
Counterclockwise(CCW) pulse
2: Pulse + Direction
C: Input polarity
AB phase pulse
(Quadrature)
CW + CCW pulse
Pulse + Direction
Note: The source of pulse command can also be determined by digital input, PTCMS. When the
digital input function is used, the source of pulse command is from digital input.
Position pulse can be input from these terminals, PULSE (43), /PULSE (41), HPULSE
(38), /HPULSE (29), SIGN (36), /SIGN (37) and HSIGN (46), /HSIGN (40). It can be an
open-collector circuit or line driver circuit. For the detail wiring, please refer to 5.3.1.
7.3.2.2 Command The command sources of Pr mode are (P6-00, P6-01) ~ (P6-16, P6-17) these 8 built-in
Source of Position parameters. Using with external I/O signals (CN1, POS 0 to POS 5 and CTRG) can select one
(Pr) Control Mode of the 8 built-in parameters to be position command. Please refer to the table below:
Position Command POS2 POS1 POS0 CTRG Parameters
P1 0 0 0 K P6-02
P6-03
K
P6-04
P2 0 0 1
P6-05
K
P6-06
P3 0 1 0
P6-07
P4 0 1 1 K P6-08
P6-09
K
P6-10
P5 1 0 0
P6-11
K
P6-12
P6 1 0 1
P6-13
P7 1 1 0 K P6-14
P6-15
K
P6-16
P8 1 1 1
P6-17
CTRGA: the instant time when the contact changes from 0 (open) to 1 (closed).
The application of absolute and incremental position control is various and multiple.
This kind of position control is equal to a simple sequence control. Users can easily
complete the cycle running by using the above table. For example, the position
command, P1 is 10 turns and P2 is 20 turns. Give the position command P1 first and
then give the position command P2. The difference between absolute and
incremental position control is shown as the figure below:
In order to pursue the goal of perfection in position control, the pulse signal should be
modified through position command processing and the structure is shown as the
figure below:
Using parameter can select Pr mode and Pt mode. Electronic gear ratio can be set
in both two modes to set proper position revolution. Lexium23 Plus series servo
drives also provide S-curve and low-pass filter, which are used whenever the
motor and load need to be operated more smoothly. As for the information of
electronic gear ratio, S-curve and low-pass filter, please refer to the following
sections 7.3.2.4, 7.3.2.5 and 7.3.2.6.
7.3.2.4 S-curve The S-curve filter is for the position smoothing of motion command. Using S-curve filter
Filter for Position can run the servo motor more smoothly in response to a sudden position command.
Control Since the speed and acceleration curve are both continuous and the time for the servo
motor to accelerate is short, using Scurve filter not only can improve the performance
when servo motor accelerate or decelerate but also can make motor to operate more
smoothly (from mechanical view). When the load is change, the motor usually run not
smoothly when starts to run and stop due to the friction and inertia change. At this
moment, users can increase Accel/Decel S-curve constant (TSL), Accel time constant
(TACC) and Decel time constant (TDEC) to improve the performance. Because the
speed and angle acceleration are continuous when position command is changed to
pulse signal input, so it is not needed to use Scurve filter.
Relevant Parameters:
Please note:
1) When the source of speed command is analog command, the maximum setting
value of P1-36 is set to 0, the acceleration and deceleration function will be
disabled.
2) When the source of speed command is analog command, the maximum setting
value of P1-34 is limited to 20000 automatically.
Please note:
1 In Pt and Pr mode, the setting value of P1-45 can not be changed when the servo
drive is enabled (Servo On).
The electronic gear function provides easy travel distance ratio change. However, the
over high electronic gear ratio will command the motor to move not smoothly. At this
time, the users can use low-pass filter parameter to improve this kind of situation. For
example, assume that the electronic gear ratio is equal to 1 and the encoder pulse per
revolution is 10000ppr, if the electronic gear ratio is changed to 0.5, then the motor
will rotate one pulse when the command from external controller is two pulses.
For example, after the proper electronic gear ratio is set, the reference travel
distance is 1μ m/pulse, the machinery will become easier to be used.
7.3.2.7 Timing In Pr mode, position command source is DI signal from CN1, i.e. selected by
Chart of Position POS0~POS2 and CTRG.
(Pr) Control Mode Please refer to 7.3.2.2 to see the relationship between DI signals and parameters. The
following figure is shown the timing chart of Pr mode:
CMD_OK:CMD_OK is activated when the servo drive has detected that Pr command
has been completed
TPOS:TPOS will be activated when the drive detects that the position of the motor is
in a -P1-54 to +P1-54 band of the target position.
MC OK:MC OK is activated when CMD OK and TPOS are both ON.
7.3.2.8 Position Before performing position control (setting position control block diagram), the
Loop Gain users should complete the speed control setting by using Manual mode (parameter
Adjustment P-32) since the position loop contains speed loop. Then, adjust the Proportional
Position Loop Gain, KPP (parameter P2-00) and Position Feed Forward Gain, PFG
(parameter P2-02). Or use Auto mode to adjust the gain of speed and position control
block diagram automatically.
1) Proportional Position Loop Gain: To increase this gain can enhance the position
loop responsiveness.
2) Position Feed Forward Gain: To increase this gain can reduce the position track
error during operation.
The position loop responsiveness cannot exceed the speed loop responsiveness, and
it is recommended that the speed loop responsiveness should be at least four times
faster than the position loop responsiveness. This also means that the setting value
of Proportional Speed Loop Gain, KVP should be at least four times faster than
Proportional Position Loop Gain, KPP.
The equation is shown as follows:
, fv : Speed Loop Responsiveness (Hz), fp : Position Loop Responsiveness (Hz)
KPP = 2 x π x fp.
For example, the desired position loop responsiveness is equal to 20 Hz.
Then, KPP = 2 x π x 20= 125 rad/s.
Relevant parameters:
P2-00 KPP Proportional Position Loop Gain Address: 0200H, 0201H
Default: 35 Related Section:
Applicable Control Mode: Pt, Pr Section 7.3.2.8
Unit: rad/s
Range: 0 ~ 2047
Data Size: 16-bit
Display Format: Decimal
Settings:
This parameter is used to set the position loop gain. It can increase stiffness,
expedite position loop response and reduce position error. However, if the setting
value is over high, it may generate vibration or noise.
When the value of Proportional Position Loop Gain, KPP is too great, the position loop
responsiveness will be increased and it will result in small phase margin. If this
happens, the rotor of motor will oscillate.
At this time, the users have to decrease the value of KPP until the rotor of motor stop
oscillating. When there is an external torque command interrupted, over low KPP
value will let the motor cannot overcome the external strength and fail to meet the
requirement of reasonable position track error demand. Adjust feed forward gain,
PFG (P2-02) to efficiently reduce the dynamic position track error.
7.3.2.9 Low- If the stiffness of the mechanical system is not sufficient, after the positioning
frequency Vibration command has completed, continuous vibration of the mechanical system may occur
Suppression still even when the motor has almost stopped. At this time, using low-frequency
vibration suppression function can suppress the low-frequency vibration of
mechanical system. The range of frequency setting is from 1.0 to 100.0Hz. Besides,
two modes (Manual/Auto) of low-frequency vibration suppression function are
available for the users to select.
z Auto Mode
If the users know the point where the low-frequency occurs, we recommend the users
can use this mode to find the low-frequency of the mechanical vibration
automatically. When P1-29 is set to 1, the system will disable the filter function and
find the vibration frequency of low-frequency automatically. After the detected
frequency becomes fixed and stable, the system will set P1-29 to 0, save the first
measured low-frequency value automatically into P1-25 and set P1-26 to 1; then save
the second measured low-frequency value automatically into P1-27 and set P1-28 to
1. If any low-frequency vibration occurs after P1-29 is set to 0 automatically, please
examine if the function of P1-26 or P1-28 is enabled or not. When the setting value of
P1-26 or P1-28 is 0, it indicates that there is no frequency is detected. Please decrease
the setting value of P1-30 (Low-frequency Vibration Detection Level) and set P1-29 to
1 to find the low-frequency again. Please pay close attention on the setting value of
P1-30 as if the setting value of P1-30 is too low, it is easy to regard the interference as
the low-frequency and results in erroneous measurement.
Please note:
1) When P1-26 and P1-28 are both set to 0, it indicates that the system could not find the
frequency. Please check the setting value of P1-30 because when the setting value of
P1-30 is too high, it may causes that the frequency becomes difficult to be found.
2) When P1-26 and P1-28 are both set to a non-zero value, if the vibration condition
can not be improved, please check the setting value of P1-30 as the low setting
value of P1-30 may result in erroneous measurement. The system may regard the
interference as a low-frequency.
3) When the vibration still exists and can not be suppressed after using auto low-
frequency vibration suppression function, if the users know the vibration
frequency, please set P1-25 and P1-27 manually to improve the vibration condition.
Relevant parameters:
Auto Low-frequency Vibration
P1 - 29 AVSM Address: 013AH, 013BH
Suppression Mode Selection
Default: 0 Related Section:
Applicable Control Mode: Pt/Pr Section 7.3.2.9
Unit: -
Range: 0 ~ 1
Data Size: 16-bit
Display Format: Decimal
Settings:
0: Normal mode (Disable Auto Low-frequency Vibration Suppression Mode).
1: Auto mode (Enable Auto Low-frequency Vibration Suppression Mode).
Explanation:
If P1-29 is set to 0, the setting of low-frequency vibration suppression is fixed and will
not change automatically.
If P1-29 is set to 1, when there is no low-frequency vibration or the low-frequency
vibration becomes less and stable, the system will set P1-29 to 0, save the measured
low-frequency value automatically and memorize it in P1-25.
Low-frequency Vibration
P1 - 30 VCL Address: 013CH, 013DH
Detection Level
Default: 500 Related Section:
Applicable Control Mode: Pt/Pr Section 7.3.2.9
Unit: pulse
Range: 1 ~ 8000
Data Size: 16-bit
Display Format: Decimal
Settings:
When P1-29 is set to 1, the system will find this detection level automatically. If the
setting value of P1-30 is too low, the detection of frequency will become sensitive and
result in erroneous measurement. If the setting value of P1-30 is too high, although the
probability of erroneous measurement will decrease, the frequency will become
difficult to be found especially when the vibration of mechanical system is less.
The setting value of P1-30 indicates the range of vibration frequency. When the
vibration can not be detected (out of range), it indicates that the setting value of P1-30
is too high and we recommend the users can decrease the setting value of P1-30. The
users can also use the Scope function provided in Lexium23 Plus configuration
software to observe the vibration during positioning operation so as to set P1-30
appropriately.
p Manual Mode
There area two groups of low-frequency vibration suppression parameters. The first
group is P1-25 and P1-26 and the second group is P1-27 and P1-28. Using these two
groups of parameters can improve the vibration condition of two different low
frequencies. P1-25 and P1-26 are used to set the occurred vibration frequency and P1-
26 and P1-28 are used to set the frequency response after filter function is used.
When the setting values of P1-26 and P1-28 are higher, the performance of frequency
response will be better. However, if the setting value is over high, it may affect the
motor operation. The default setting of P1-26 and P1-28 are both 0, and it indicates
that the low-frequency vibration suppression function is disabled.
Relevant parameters:
Low-frequency Vibration
P1 - 25 VSF1 Address: 0132H, 0133H
Suppression (1)
Default: 100.0 Related Section:
Applicable Control Mode: Pt/Pr Section 7.3.2.9
Unit: Hz
Range: 1.0 ~ 100.0
Data Size: 16-bit
Display Format: Decimal
Settings:
This parameter is used to set the first group of the low-frequency of mechanical
system. It can be used to suppress the low-frequency vibration of mechanical
system. If P1-26 is set to 0, this parameter is disabled.
Low-frequency Vibration
P1 - 26 VSG1 Address: 0134H, 0135H
Suppression Gain (1)
Default: 0 Related Section:
Applicable Control Mode: Pt/Pr Section 7.3.2.9
Unit: -
Range: 0 ~ 9 (0: Disable the function of P1-25)
Data Size: 16-bit
Display Format: Decimal
Settings:
This parameter is used to set the vibration suppression gain for P1-25. When the
setting value is higher, the position response is quicker. However, if the setting value
is over high, it may addect the normal operation of servo motor. It is recommended
to set P1-26 as 1.
Low-frequency Vibration
P1 - 27 VSF2 Address: 0136H, 0137H
Suppression (2)
Default: 100.0 Related Section:
Applicable Control Mode: Pt/Pr Section 7.3.2.9
Unit: Hz
Range: 1.0 ~ 100.0
Data Size: 16-bit
Display Format: Decimal
Settings:
This parameter is used to set the second group of the low-frequency of mechanical
system. It can be used to suppress the low-frequency vibration of mechanical
system. If P1-28 is set to 0, this parameter is disabled.
Low-frequency Vibration
P1 - 28 VSG2 Address: 0138H, 0139H
Suppression Gain (2)
Default: 0 Related Section:
Applicable Control Mode: Pt/Pr Section 7.3.2.9
Unit: -
Range: 0 ~ 9 (0: Disable the function of P1-27)
Data Size: 16-bit
Display Format: Decimal
Settings:
This parameter is used to set the vibration suppression gain for P1-27. When the setting
value is higher, the position response is quicker. However, if the setting value is over high, it
may addect the normal operation of servo motor. It is recommended to set P1-28 as 1.
Please note:
1) After the low-frequency vibration is suppressed, the changes of the response may
become excessive. Therefore, please ensure that the machine is able to stop any
time and ensure the safety of personnel working with the machine when execute
low-frequency vibration suppression function.
2) The low-frequency vibration suppression function can be enabled only in position
control mode (Pt, Pr or Pr-Pt mode).
3) When the users use resonance suppression function, the resonance condition can be
improved immediately after the correct resonance frequency is found. However, when
the users use low-frequency vibration suppression function, the vibration of the
mechanical system will not be eliminated immediately. The vibration condition is
improved gradually after the correct frequency is found. This is because the low-
frequency vibration suppression function is not effective for the vibration caused by
external force and the vibration occurred before using suppression function.
4) After the low-frequency vibration suppression function is enabled, it will certainly
affect the original response performance. When the value of the low-frequency is
lower, the effect upon the response performance is greater. At this time, the users
can adjust the setting value of P1-26 to increase the position response. But, please
do not set P1-26 to a higher value. If the setting value of P1-26 is too high, it will
affect the motor operation.
5) n order to avoid that the vibration frequency may not easily to be found when the
commanding time is too fast in Auto mode, we recommend the users can set a longer
command delay time. The command can be given after the vibration frequency is found.
Beside, in order to make the speed command switch more smoothly, Lexium23
Plus series servo drives also provide complete S-curve profile for speed control
mode. For the closed-loop speed control, Lexium23 Plus series servo drives
provide gain adjustment function and an integrated PI or PDFF controller.
Besides, two modes of tuning technology (Manual/Auto) are also provided for
the users to select (parameter P2-32).
There are two turning modes for gain adjustment: Manual and Auto modes.
z Manual Mode: User-defined loop gain adjustment. When using this mode, all auto
and auxiliary function will be disabled.
z Auto Mode: Continuous adjustment of loop gains according to measured inertia,
with ten levels of system bandwidth. The parameter set by user is default value.
The speed command that is described in this section not only can be taken as speed
command in speed control mode (S or Sz mode) but also can be the speed limit input
command in torque control mode (T or Tz mode).
Basic Structure:
In the figure above, the speed command processing is used to select the command
source of speed control according to chapter 6.3.1, including proportional gain (P1-
40) and S-curve filter smoothing strategy of speed control. The speed control block
diagram is used to manage the gain parameters of the servo drive and calculate the
current input provided to motor instantaneously. The resonance suppression block
diagram is used to suppress the resonance of mechanical system.
The function and structure of speed command processing is shown as the figure below:
The command source is selected according to the state of SPD0, SPD1 and parameter
P1-01 (S or Sz).
Whenever the command signal needs to be more smoothly, we recommend the users
to use S-curve and low-pass filter.
Relevant parameters:
P1 - 34 TACC Acceleration Time Address: 0144H, 0145H
Default: 200 Related Section:
Applicable Control Mode: S Section 7.3.3.3,
Unit: msec
Range: 1 ~ 65500
Data Size: 16-bit
Display Format: Decimal
Settings:
This parameter is used to determine the acceleration time to accelerate from 0 to its
rated motor speed. The functions of parameters P1-34, P1-35 and P1-36 are each
individual. When P1-36 is set to 0 (Disabled), the settings of P1-34, P1-35 are still
effective. It indicates that the parameters P1-34 and P1-35 will not become disabled
even when P1-36 is disabled.
Please note:
1. When the source of speed command is analog command, the maximum setting
value of P1-36 is set to 0, the acceleration and deceleration function will be
disabled.
2. When the source of speed command is analog command, the maximum setting
value of P1-34 is limited to 20000 automatically.
Please note:
1. When the source of speed command is analog command, the maximum setting
value of P1-36 is set to 0, the acceleration and deceleration function will be
disabled.
2. When the source of speed command is analog command, the maximum setting
value of P1-35 is limited to 20000 automatically.
The functions of parameters P1-34, P1-35 and P1-36 are each individual. When P1-36 is
set to 0 (Disabled), the settings of P1-34, P1-35 are still effective. It indicates that the
parameters P1-34 and P1-35 will not become disabled even when P1-36 is disabled.
Please note:
1 When the source of speed command is analog command, the maximum setting
value of P1-36 is set to 0, the acceleration and deceleration function will be
disabled.
2 When the source of speed command is analog command, the maximum setting
value of P1-36 is limited to 10000 automatically.
3 If the control of the servo motor is achieved via internal parameters, the command
curve should be defined by the users.
The analog speed command S-curve filter is for the smoothing of analog input signal
and its function is the same as the S-curve filter. The speed and acceleration curve of
analog speed command S-curve filter are both continuous. The above figure shows
the curve of analog speed command S-curve filter and the users can see the ramp of
speed command is different during acceleration and deceleration. Also, the users can
see the difference of input command tracking and can adjust time setting by using
parameter P1-34, P1-35, P1-36 to improve the actual motor performance according to
actual condition.
Relevant parameters:
Accel / Decel Smooth Constant of Analog Address: 010CH, 010DH
P1 - 06 SFLT
Speed Command (Low-pass Filter)
Default: 0 Related Section:
Applicable Control Mode: S Section 7.3.3.3
Unit: msec
Range: 0 ~ 1000 (0: Disabled)
Data Size: 16-bit
Display Format: Decimal
7.3.3.4 Analog The analog voltage between V_REF and GND determines the motor speed
Speed Input Scaling command. Using with parameter P1-40 (Max. Analog Speed Command) can adjust
the speed control ramp and its range.
Relevant parameters:
P1-40r VCM Max. Analog Speed Command or Limit Address: 0150H, 0151H
Default: rated speed Related Section:
Applicable Control Mode: S, T Section 7.3.3.4
Unit: rpm
Range: 0 ~ 10000
Data Size: 16-bit
Display Format: Decimal
Settings:
In Speed mode, this parameter is used to set the maximum analog speed command
based on the maximum input voltage (10V).
In Torque mode, this parameter is used to set the maximum analog speed limit
based on the maximum input voltage (10V).
For example, in speed mode, if P1-40 is set to 3000 and the input voltage is 10V, it
indicates that the speed command is 3000 rpm. If P1-40 is set to 3000, but the input
voltage is changed to 5V, then the speed command is changed to 1500 rpm.
Speed Command / Limit = Input Voltage Value x Setting value of P1-40 / 10
Note:
1) OFF indicates normally open and ON indicates normally closed.
3) When speed control mode is Sz, the speed command S1=0; when speed control mode
is S, the speed command S1 is external analog voltage input (Please refer to P1-01).
3) After Servo ON, the users can select command according to the state of SPD0~1.
7.3.3.6 Speed The function and structure of speed control mode is shown as the figure below:
Loop Gain
Adjustment
There are two turning modes of gain adjustment: Manual and Auto modes. The gain of
Lexium23 Plus series servo drives can be adjusted by using any one of two tuning modes.
p Manual Mode: User-defined loop gain adjustment. When using this mode, all auto
and auxiliary function will be disabled.
p Auto Mode: Continuous adjustment of loop gains according to measured inertia,
with ten levels of system bandwidth. The parameter set by user is default value.
Relevant Parameter:
P2-32r AUT2 Tuning Mode Selection Address: 0240H, 0241H
Default: 0 Related Section:
Applicable Control Mode: ALL Section 5.6, Section 7.3.3.6
Unit: N/A
Range: 0 ~ 2
Data Size: 16-bit
Display Format: Hexadecimal
Settings:
0: Manual mode
1: Auto Mode [Continuous adjustment]
2: Semi-Auto Mode [Non-continuous adjustment]
Manual Mode
When Tuning Mode Settings of P2-32 is set to 0, the users can define the proportional
speed loop gain (P2-04), speed integral gain (P2-06) feed forward gain (P2-07) and ratio
of load inertia to servo motor Inertia (1-37). Please refer to the following description:
z Proportional gain: Adjust this gain can increase the position loop responsiveness.
z Integral gain: Adjust this gain can enhance the low-frequency stiffness of speed
loop and eliminate the steady error. Also, reduce the value of phase margin. Over
high integral gain will result in the unstable servo system.
z Feed forward gain: Adjust this gain can decrease the phase delay error
Relevant parameters:
P2-04 KVP Proportional Speed Loop Gain Address: 0208H, 0209H
Default: 500 Related Section:
Applicable Control Mode: ALL Section 7.3.3.6
Unit: rad/s
Range: 0 ~ 8191
Data Size: 16-bit
Display Format: Decimal
Settings:
This parameter is used to set the speed loop gain. When the value of proportional
speed loop gain is increased, it can expedite speed loop response. However, if the
setting value is over high, it may generate vibration or noise.
In theory, stepping response can be used to explain proportional gain (KVP), integral
gain (KVI) and feed forward gain (KVF). Now we use frequency area and time area
respectively to explain the logic.
Frequency Domain
STEP 1: Set the value of KVI=0, the value of KVF=0 and adjust the value of KVP.
STEP 2: Fix the value of KVP and adjust the value of KVI.
Time Domain
When the value of KVP is greater, the
value of the responsiveness is also
greater and the raising time is shorter.
However, when the value of phase margin
is over low, it is not helpful to steady error.
But it is helpful to dynamic tracking error.
In general, the equipment, such as spectrum analyzer is needed and used to analyze
when using frequency domain method and the users also should have this kind of
analysis technology. However, when using time domain method, the users only need
to prepare an oscilloscope. Therefore, the general users usually use time domain
method with the analog DI/DO terminal provided by the servo drive to adjust what is
called as PI (Proportional and Integral) type controller. As for the performance of
torque shaft load, input command tracking and torque shaft load have the same
responsiveness when using frequency domain method and time domain method.
The users can reduce the responsiveness of input command tracking by using input
command low-pass filter.
7.3.3.7 Resonance The resonance of mechanical system may occur due to excessive system stiffness or
Suppression frequency response. However, this kind of resonance condition can be improved,
suppressed, even can be eliminated by using low-pass filter (parameter P2-25) and
notch filter (parameters P2-43 ~ P2-46) without changing control parameter.
Relevant parameters:
Notch Filter1 Address: 0256H, 0257H
P2 - 43 NCF1
(Resonance Suppression)
Default: 1000 Related Section:
Applicable Control Mode: ALL Section 7.3.3.7
Unit: Hz
Range: 50 ~ 2000
Data Size: 16-bit
Display Format: Decimal
Settings:
This parameter is used to set second resonance frequency of mechanical system. It
can be used to suppress the resonance of mechanical system and reduce the
vibration of mechanical system. If P2-43 is set to 0, this parameter is disabled.
Notch Filter 2
P2 - 45 NCF2 Address: 025AH, 025BH
(Resonance Suppression)
Default: 1000 Related Section:
Applicable Control Mode: ALL Section 7.3.3.7
Unit: Hz
Range: 50 ~ 2000
Data Size: 16-bit
Display Format: Decimal
Settings:
This parameter is used to set third resonance frequency of mechanical system. It
can be used to suppress the resonance of mechanical system and reduce the
vibration of mechanical system.
If P2-45 is set to 0, this parameter is disabled.
There are two groups of notch filters provided by Lexium23 Plus series. The first group of
notch filter is P2-43 and P2-44, and the second group of notch filter is P2-45 and P2-46.
When there is resonance, please set P2-47 to 1 or 2 (Auto mode), and then the servo drive
will find resonance frequency and suppress the resonance automatically. After
suppressing the resonance point, the system will memorize the notch filter frequency into
P2-43 and P-45, and memorize the notch filter attenuation rate into P2-44 and P2-46.
When P2-47 is set to 1, the resonance suppression will be enabled automatically. After
the mechanical system becomes stable (approximate 20 minutes), the setting value
of P2-47 will return to 0 (Disable auto resonance suppression function). When P2-47
is set to 2, the system will find the resonance point continuously even after the
mechanical system becomes stable.
When P2-47 is set to 1 or 2, if the resonance conditions can not be eliminated, we
recommend the users to check the settings of P2-44 and P2-46. If either of the
setting value of P2-44 and P2-46 is set to 32, please decrease the speed frequency
response and estimate the resonance point again. If the resonance conditions can
not be eliminated when the setting values of P2-44 and P2-46 are both less than 32,
please set P2-47 to 0 first, and increase the setting value of P2-44 and P2-46
manually. If the resonance exists still after increasing the setting value of P2-44 and
P2-46, please decrease the value of speed frequency response again and then use
the resonance suppression function again.
When increasing the setting value of P2-44 and P2-46 manually, ensure to pay close
attention on the setting value of P2-44 and P2-46. If the value of P2-44 and P2-46 is
greater than 0, it indicates that the corresponding resonance frequency of P2-43 and
P2-45 is found through auto resonance suppression function. If the value of P2-44 and
P2-46 is equal to 0, it indicates that the value of P2-43 and P2-45 will be the default
value 1000 and this is not the frequency found by auto resonance suppression function.
At this time, if the users increase the value of notch filter attenuation rate which does
not exist, the performance of the current mechanical system may deteriorate.
Settings of P2-47
Current Value Desired Value Function
Clear the setting value of P2-43 ~ P2-46 and enable auto
0 1
resonance suppression function.
Clear the setting value of P2-43 ~ P2-46 and enable auto
0 2
resonance suppression function.
Save the setting value of P2-43 ~ P2-46 and disable auto
1 0
resonance suppression function.
Clear the setting value of P2-43 ~ P2-46 and enable auto
1 1
resonance suppression function.
Do not clear the setting value of P2-43 ~ P2-46 and enable auto
1 2
resonance suppression function continuously.
Save the setting value of P2-43 ~ P2-46 and disable auto
2 0
resonance suppression function.
Clear the setting value of P2-43 ~ P2-46 and enable auto
2 1
resonance suppression function.
Do not clear the setting value of P2-43 ~ P2-46 and enable auto
2 2
resonance suppression function continuously.
Low-pass filter
Please use parameter P2-25. The figure below shows the resonant open-loop gain.
When the low-pass filter (parameter P2-25) is adjusted from 0 to high value, the
value of Low-pass frequency (BW) will become smaller (see the figure below). The
resonant condition is improved and the frequency response and phase margin will
also decrease.
Notch Filter
Usually, if the users know the resonance frequency, we recommend the users can
eliminate the resonance conditions directly by using notch filter (parameter P2-43,
P2-44). However, the range of frequency setting is from 50 to 1000Hz only and the
range of resonant attenuation is 0~32 dB only.
Therefore, if the resonant frequency is out of this range, we recommend the users to
use low-pass filter (parameter P2-25) to improve resonant condition.
Please refer to the following figures and explanation to know how to use notch filter
and low-pass filter to improve resonant condition.
When the low-pass filter (parameter P2-25) is adjusted from 0 to high value, the value
of Low-pass frequency will become smaller (see the figure on chapter 7.3.2.6). The
resonant condition is improved but the frequency response and phase margin will
also decrease and the system may become unstable.
Therefore, if the users know the resonance frequency, the users can eliminate the
resonance conditions directly by using notch filter (parameter P2-43, P2-44). Usually,
if the resonant frequency can be recognized, we recommend the users can directly
use notch filter (parameter P2-43, P2-44) to eliminate the resonance. However, if the
resonant frequency will drift or drift out of the notch filter range, we recommend the
users not to use notch filter and use low-pass filter to improve resonant conditions.
The torque control mode (T or Tz) is usually used on the applications of torque
control, such as printing machine, spinning machine, twister, etc. Lexium23A series
servo drives support two kinds of command sources in torque control mode. One is
external analog signal and the other is internal parameter. The external analog signal
is from external voltage input and it can control the torque of servo motor. The
internal parameters are from P1-12 to P1-14 which are used to be the torque
command in torque control mode.
The torque command that is described in this section not only can be taken as torque
command in torque control mode (T or Tz mode) but also can be the torque limit
input command in position mode (P mode) and speed control mode (S or Sz mode).
The toque command processing is used to select the command source of torque
control according to chapter 6.4.1, including max. analog torque command
(parameter P1-41) and smoothing strategy of torque control mode. The current
control block diagram is used to manage the gain parameters of the servo drive and
calculate the current input provided to motor instantaneously. As the current control
block diagram is too complicated, setting the parameters of current control block
diagram is not allowed.
The function and structure of torque command processing is shown as the figure
below:
The command source is selected according to the state of TCM0, TCM1 and
parameter P1-01 (T or Tz).
Whenever the command signal needs to be more smoothly, we recommend the users
to use proportional gain (scalar) and low-pass filter to adjust torque.
Note: If the setting value of parameter P1-07 is set to 0, it indicates the function of
this parameter is disabled and the command is just By-Pass.
7.3.4.4 Analog The analog voltage between T_REF and GND controls the motor torque command.
Torque Input Using with parameter P1-41 can adjust the torque control ramp and its range.
Scaling
Relevant parameters:
Max. Analog Torque Command or
P1-41r TCM Address: 0152H, 0153H
Limit
Default: 100 Related Section:
Applicable Control Mode: ALL Section 7.3.4.4
Unit: %
Range: 0 ~ 1000
Data Size: 16-bit
Display Format: Decimal
Settings:
In Torque mode, this parameter is used to set the maximum analog torque
command based on the maximum input voltage (10V).
In Position (Pt, Pr) and Speed mode, this parameter is used to set the maximum
analog torque limit based on the maximum input voltage (10V).
For example, in torque mode, if P1-41 is set to 100 and the input voltage is 10V, it
indicates that the torque command is 100% rated torque. If P1-41 is set to 100, but
the input voltage is changed to 5V, then the torque command is changed to 50%
rated torque.
Torque Command / Limit = Input Voltage Value x Setting value of P1-41 / 10
7.3.4.5 Timing
Chart of Torque
Control Mode
Note:
1) OFF indicates normally open and ON indicates normally closed.
2) When torque control mode is Tz, the torque command T1=0; when torque control
mode is T, the speed command T1 is external analog voltage input (Please refer to
P1-01).
3) After Servo ON, the users can select command according to the state of TCM0~1.
Except signal control mode operation, Lexium 23 Plus series servo drives also provide
many dual and multiple modes for the users to select.
1) Speed / Position mode selection: Pt-S, Pr-S, Pt-Pr
2) Speed / Torque mode selection: S-T
3) Torque / Position mode selection: Pt-T, Pr-T
4) Position / Speed multiple mode selection: Pt-Pr-S
5) Position / Torque multiple mode selection: Pt-Pr-T
Mode Name Code Description
Pt-S 06 Either Pt or S control mode can be selected via the Digital Inputs (DI)
Pt-T 07 Either Pt or T control mode can be selected via the Digital Inputs (DI)
Dual Pr-S 08 Either Pr or S control mode can be selected via the Digital Inputs (DI)
Mode Pr-T 09 Either Pr or T control mode can be selected via the Digital Inputs (DI)
S-T 0A Either S or T control mode can be selected via the Digital Inputs (DI)
Pt-Pr 0D Either Pt or Pr control mode can be selected via the Digital Inputs (DI).
Multipl Pt-Pr-S 0E Either Pt or Pr or S control mode can be selected via the Digital Inputs (DI).
e Mode Pt-Pr-T 0F Either Pt or Pr or T control mode can be selected via the Digital Inputs (DI).
Sz and Tz mode selection is not provided. In order to avoid using too much DI inputs,
we recommend that the users can use external analog signal as input command in
speed and torque mode to reduce the use of DI inputs (SPD0~1 or TCM0~1). In
position mode, we recommend that the users can use Pt mode to input pulse to
reduce the use of DI inputs (POS0~5).
Please refer to table 3.B and table 3.C in section 3.3.2 to see the default pin number of
DI/DO signal.
In speed mode (when S-P is ON), speed command is selected by SPD0~1 and CTRG is
disabled at this time. When switching to the position mode (when S-P is OFF), the
position command is not determined (it needs to wait that CTRG is on the rising
edge), so the motor stop running. Once CTRG is on the rising edge, position
command will be selected according to POS0~5 and the motor will immediately move
to the determined position. After S-P is ON, it will immediately return to speed mode.
For the relationship between DI signal and selected command in each mode, please
refer to the introduction of single mode.
In torque mode (when S-T is ON), torque command is selected by TCM0~1. When
switching to the speed mode (when S-T is OFF), the speed command is selected by
SPD0~1, and then the motor will immediately rotate following the command. After S-
T is ON again, it will immediately return to torque mode.
In torque mode (when T-P is ON), torque command is selected by TCM0~1 and CTRG
is disabled at this time. When switching to the position mode (when T-P is OFF), the
position command is not determined (it needs to wait that CTRG is on the rising
edge), so the motor stop running. Once CTRG is on the rising edge, position
command will be selected according to POS0~5 and the motor will immediately move
to the determined position. After T-P is ON, it will immediately return to torque mode.
For the relationship between DI signal and selected command in each mode, please
refer to the introduction of single mode.
Relevant parameters:
P0 - 03 MON Analog Monitor Output Address: 0006H, 0007H
Default: 01 Related Section:
Applicable Control Mode: ALL Section 6.3.3.5
Unit: N/A
Range: 00 ~ 77
Data Size: 16-bit
Display Format: Hexadecimal
Settings:
This parameter determines the functions of the analog monitor outputs.
This parameter is used to determine the polarity of analog monitor outputs and
position pulse outputs. The analog monitor outputs can be configured with different
polarity individually, but the position pulse outputs have to be each with the same
polarity.
A: Analog monitor outputs polarity
0: MON1(+), MON2(+)
1: MON1(+), MON2(-)
2: MON1(-), MON2(+)
3: MON1(-), MON2(-)
B: Position pulse outputs polarity
0: Forward output
1: Reverse output
For example, when the users want to observe the analog voltage signal of channel 1, if
the monitor output setting range is 8V per 325Kpps, then it is needed to change the
setting value of parameter P1-04 (Analog Monitor Output Proportion 1) to 50
(=325Kpps/Max. input frequency). Other related parameters setting include
parameter P0-03 (A=3) and P1-03 (A=0~3, output polarity setting). In general, when
output voltage value of Ch1 is V1, the pulse command frequency is equal to (Max.
input frequency × V1/8) × P1-04/100.
Because there is an offset value of analog monitor output voltage, the zero voltage
level of analog monitor output does not match to the zero point of setting value. We
recommend the users can use Analog Monitor Output Drift Adjustment, DOF1
(parameter P4-20) and DOF2 (parameter P4-21) to improve this condition. The
maximum output voltage range of analog monitor output is ± 8V. If the output
voltage exceed its limit, it is still limited within the range of ± 8V. The revolution
provided by Lexium23 Plus series servo drives is 10bit, approximated to 13mv/LSB.
When the servo drive is operating, if the digital output BRKR is set to Off, it indicates
the electromagnetic brake is disabled and motor is stop running and locked. If the
digital output BRKR is set to ON, it indicates electromagnetic brake is enabled and
motor can run freely.
There are two parameters that affect the electromagnetic brake. One is parameter
P1-42 (MBT1) and the other is parameter P1-43 (MBT2). The users can use these two
parameters to set the On and Off delay time of electromagnetic brake. The
electromagnetic brake is usually used in perpendicular axis (Z-axis) direction to
reduce the large energy generated from servo motor. Using electromagnetic brake
can avoid the load may slip since there is no motor holding torque when power is off.
Without using electromagnetic brake may reduce the life of servo motor. To avoid
malfunction, the electromagnetic brake should be activated after servo system is off
(Servo Off).
If the users desire to control electromagnetic brake via external controller, not by the
servo drive, the users must execute the function of electromagnetic brake during the
period of time when servo motor is braking. The braking strength of motor and
electromagnetic brake must be in the same direction when servo motor is braking.
Then, the servo drive will operate normally. However, the servo drive may generate
larger current during acceleration or at constant speed and it may the cause of
overload (servo fault).
Note:
1) Please refer to Chapter 5 installation for more wiring information.
2) The BRKR signal is used to control the brake operation. The VDD DC24V power
supply of the servo drive can be used to power the relay coil (Relay). When BRKR
signal is ON, the motor brake will be activated.
3) Please note that the coil of brake has no polarity.
4) The power supply for brake is DC24V. Never use it for VDD, the +24V source
voltage.
The timing charts of control circuit power and main circuit power:
8
At a Glance
What's in this
Chapter? This chapter contains the following topics:
Topic Page
Available Motion Control Functions 210
Servo Drive Information 210
Motion Axis 216
Pr Mode Introduction 217
Pr mode Comparison 218
Position Command Unit of Pr Mode 218
Registers of Pr Mode 219
Homing Function of Pr Mode 220
DI and DO signals of Pr Mode 221
Parameter Settings of Pr Mode 223
Lexium23 Plus servo drives provides the following motion control functions:
1) Pr mode for single-axis motion control
2) CAPTURE / COMPARE functions
The information of the servo drive includes: 1. Servo Parameters; 2. Monitor Variables.
Servo Parameters Monitor Variables
Operation mode, important data and
Real-time status of the servo drive or
conditions of the servo drive, such as
Usage motor, such as motor position, motor
position/speed/torque control
speed and current settings, etc.
modes, position/speed loop gain, etc.
Set P0-02 directly to enter into monitor
mode and specify the monitor status.
LED Display: display PX-XX on the
The monitor status depends on the
display. Press the ENT key to display
setting value of P0-02. Press MODE
Display Method the setting value of parameters. For
key on the keypad is to enter into
the operation of the digital keypad,
monitor mode directly. For the
please refer to Chapter 6.3.
operation of the digital keypad, please
refer to Chapter 6.3.
Able to read and write (depends on
Access Method Read only
the settings of parameters)
16-bit or 32-bit (depends on the
Data Length 32-bit integer
settings of parameters)
z Monitoring is accomplished through
CN3 (upon commissioning tool)
Support MODBUS/CANopen Read & z Do not support MODBUS/CANopen
Communication Write, each parameter occupy two Read & Write directly unless the users
MODBUS addresses. use mapping function to monitor the
specified monitor variable via the
corresponding system parameters.
Mapping P0-25 ~ P0-32, total 8 parameters P0-09 ~ P0-13, total 5 parameters
Parameters (Determined by P0-35 ~ P0-42) (Determined by P0-17 ~ P0-21)
In monitor mode, the users can press UP
or DOWN arrow key to change the
monitor variables in common use (code
Remark -
0 ~ 26). Please note that not all monitor
variables can be displayed (total 150
kinds of monitor variables).
Please refer to the following table for the explanation of monitor variables:
Item Explanation
Each monitor variable has one corresponding code. The parameter P0-02 is
Variable Code
used to set this code and monitor the monitor variable.
Format Each monitor variable is saved in 32-bit (long integer) in the servo drive.
There are two types of monitor variables, basic variable and extension
variable:
1. Basic variable: Enter into monitor mode by pressing MODE key on the
Type digital keypad. In monitor mode, press / arrow keys to find the
available monitor variables (P0-02=0~26).
Extension variable: Other variables are called extension variables except
basic variables (P0-02=27~127).
There are two kinds of methods for monitoring the monitor variables, one is
through
LED display of the digital keypad and the other is via mapping parameters:
Monitor 1. LED display of digital keypad: Monitor the monitor variables through the
Method LED display of the digital keypad directly.
2. Mapping parameters: The settings of monitor variables will be reflected on
the setting value of the parameters. The users can know the settings of
monitor variables through the corresponding parameters.
1. Press M key to switch to monitor mode and then press / arrow
keys to select the desired monitor variables.
2. Set P0-02 directly and then display the settings of the desired monitor
Display variables.
Press S key to switch high/low byte display;
Monitor Variable /
Code Explanation
Attribute
Resonance frequency of the mechanical system.
There are two groups of resonance frequency: F1 and F2
When reading the drive status through the keypad, pressing S
017 Resonance frequency key can switch the display of F1 and F2.
(11h) . 0e? F2: no decimal point; F1: display one decimal point
When reading the drive status through the communication,
Low 16-bit (Low Byte) will display frequency F2
High 16-bit (High Byte) will display frequency F1
Absolute pulse number relative to encoder (use Z phase as
Absolute pulse
home).
number
018 The value of Z phase home point is 0, and it can be the value from
relative to encoder
(12h) -
(use Z phase as
5000 to +5000 pulses. When the value is higher, the deviation
home) . 0e?
pulse number is higher too.
019 Mapping parameter Display the content of parameter P0-25 (mapping target is
(13h) #1 . specified by parameter P0-35)
020 Mapping parameter Display the content of parameter P0-26 (mapping target is
(14h) #2 . specified by parameter P0-36).
021 Mapping parameter Display the content of parameter P0-27 (mapping target is
(15h) #3 . specified by parameter P0-37).
022 Mapping parameter Display the content of parameter P0-28 (mapping target is
(16h) #4 . specified by parameter P0-38).
023 Display the content of parameter P0-09 (the monitor status is
Status monitor #1 .
(17h) specified by parameter P0-17).
024 Display the content of parameter P0-10 (the monitor status is
Status monitor #2 .
(18h) specified by parameter P0-18).
025 Display the content of parameter P0-11 (the monitor status is
Status monitor #3 .
(19h) specified by parameter P0-19).
026 Display the content of parameter P0-12 (the monitor status is
Status monitor #4 .
(1Ah) specified by parameter P0-20).
Integrated DI status. Each bit corresponds to one channel of
digital input.
039 DI status (Integrated)
The command source may be from DI signal or communication
(27h) 4ex
control (upon software). P3-06 can determine how digital inputs
accept commands.
040 DO status (Hardware) Actual DO output status. Each bit corresponds to one channel of
(28h) 4ex digital output.
041 The drive status will display via P0-46. Please refer to P0-46 for
Drive Status
(29h) explanation.
043 The latest captured data by using Capture function.
Capture data
(2Bh) Note: Using Capture function is able to capture many positions.
049
Pulse command CNT Pulse counts input by pulse command (CN1).
(31h)
Integrated speed input command. Unit is 0.1 rpm.
050 Speed command
The command source may be from analog command / internal
(32h) (Integrated) 0$ 0e?
parameter / position loop.
Monitor Variable /
Code Explanation
Attribute
051 Feedback speed
Actual motor speed. Unit is 0.1rpm.
(33h) (Instant) 0$ 0e?
052 Feedback speed Actual motor speed. Unit is 0.1 rpm.
(34h) (Filter) 0$ 0e? (The low-pass filter function is used.)
Integrated torque command. Unit is 0.1Percent (%).
053 Torque command
The command source may be from analog command / internal
(35h) (Integrated) 0$ 0e?
parameter / speed loop.
054 Feedback Torque
Actual motor torque. Unit is 0.1Percent(%).
(36h) 0$ 0e?
055 Feedback current
Actual motor current. Unit is 0.01ampere (Amp).
(37h) 0% 0e?
056 DC Bus voltage
Main circuit voltage after rectification. Unit is 0.1Volt.
(38h) 0$ 0e?
064 End register of Pr
In Pr mode, it is the end of the position command (Cmd_E).
(40h) command.
065 Output register of Pr
In Pr mode, it is the accumulated outputs of position command.
(41h) command.
067 Target speed of Pr It is target speed of Pr path command. Unit is PPS (Pulse Per
(43h) command. Second).
Input data of S-curve filter which is used to create the effect of
068
S-curve filter (Input) Scurve filter. In Pr mode, it is effective for internal speed
(44h)
command.
Output data of S-curve filter which is used to create the effect of
069
S-curve filter (Output) Scurve filter. In Pr mode, it is effective for internal speed
(45h)
command.
In Pr mode, it is the terraced speed curve drawn up according to
076 Speed command of Pr
target speed / accel & decel time / position move (before using
(4Ch) mode
Scurve filter). Unit is PPS (Pulse Per Second).
Includes 2 versions: DSP and CPLD
When reading the firmware version through the keypad,
pressing S key can switch the version display of DSP and
096 Firmware version of CPLD.
(60h) servo drive 0e? DSP: no decimal place; CPLD: it will display one decimal place.
When reading the firmware version through the communication
(using mapping parameters):
Low 16-bit (Low word) will display DSP firmware version.
High 16-bit (High word) will display CPLD firmware version.
111 Display servo fault code. But it only displays the servo drive fault
Servo fault code
(6Fh) code. The fault code for motion control will not be displayed.
123 When reading the monitor value through the keypad, it is used to
Keypad monitor value
(7Bh) read the monitor value displayed on the keypad.
Motion axis is a counter within the servo drive which is used to count the data of
absolute position (32-bit integer). The available motion axes are introduced in the
following table.
Read (R) /
Axis Name Description Attribute
Write (W)
1. Motor encoder It indicates the motor absolute feedback position R Substantial
axis (P5-16) and the user unit is PUU. axis
2. Pulse command It is the pulse counts of the host (external) Substantial
axis (P5-18) controller input from CN1. The pulse type can be R/W axis
defined by P1-00.
It is the motion axis which is used to enable
3. Capture Axis1 Capture function. The command source could be
(P5-37) and from motor encoder axis and pulse command axis. R/W Output axis
Capture Axis2 Position offset exists between output axis and
(P5-57) substantial axis. After the first point is captured,
the axis position can be defined again.
4. Pr command axis Command position defined by Pr path. R Suppositional
axis
5. Internal time axis Internal timer. The value will increase 1 every R Suppositional
1msec. axis
Please note:
1. Substantial axis: Position value is obtained from the actual terminal signal counts.
2. Output axis: It is the axis output by the substantial axis. The value will be not the same as the source
of substantial axis, but the increasing value will be the same as the increasing value of substantial
axis.
3. Suppositional axis: It is the axis generated by the servo firmware, e.g. Pr command axis. It is unable
to command in real time so it could not be the command axis for Capture function.
The position command unit of Pr mode is presented by PUU(Pulse of User Unit). It also
indicates the ratio of position command unit of host (external) controller to internal
position command unit of servo drive, i.e. electronic gear ratio of servo drive.
1) Position command unit of servo drive (pulse): encoder unit, 1280000pulses per
revolution (pulse/rev).
2) User unit (PUU): unit of host (external) controller. If the pulse number per
revolution is P pulses (PUU/rev), then the electronic gear ratio should be set to:
GEAR_NUM(P1-44) / GEAR_DEN(P1-45) = 1280000 / P
The homing function determines the homing characteristics of servo motors. The
purpose of homing function is used to connect the position of Z pulse of motor
encoder to the internal coordinate of the servo drive. The coordinate value
corresponds to Z pulse can be specified.
After homing operation is completed, the stop position will not locate at the position
of Z pulse. This is
because the motor must accelerate to stop when Z pulse is found. Generally, the
motor stop position will be a little ahead of the position of Z pulse. At this time, Z pulse
is set correctly so it will not affect the position precision.
For example, if the coordinate corresponds to Z pulse is set to 100, after homing
operation is completed, Cmd=300. It indicates that the acceleration distance is equal
to 300-100=200(PUU). Since Cmd_E=100 (absolute position of Z pulse), if the users
want to command the motor to return to the position of Z pulse, just set absolute
position command to 100 or incremental position command to 0.
In Pr mode of Lexium23 Plus servo drives series, after homing operation, it can
execute the specified path and command the motor to return to the position of Z
pulse automatically.
When homing function is executed, the software limit function is disabled.
DI signals:
CTRG, SHOM, STP, POS0 ~ POS2, ORG, PL(CCWL), NL(CWL)
DO signals:
CMD_OK, MC_OK, TPOS, ALRM, CAP_OK
1) Target speed: P5-60 ~ P5-75 (Moving Speed Setting of Position 0 ~ 15), total 16
groups
Bit 15 ~ 0
W0 TARGET_SPEED:0.1 ~ 6000.0(rpm)
2) Accel / Decel time: P5-20 ~ P5-35 (Accel / Decel Time 0 ~ 15), total 16 parameters
Bit 15 ~ 0
W0 T_ACC / T_DEC:1 ~ 65500(msec)
OPT:
OPT
Bit 7 Bit 6 Bit 5 Bit 4
Explanation
CMD - INS
0 0 Absolute position command: Cmd_E = DATA (Note 1)
0 - Incremental position command: Cmd_E = Cmd_E +
1 0
DATA (Note 2)
* It can accept DI signals, STP (Motor Stop), SNL(SCWL, Reverse Software Limit),
SPL(SCCWL, Forward Software Limit).
INS: Interrupt the previous path.
CMD: The calculation method for Cmd_E (End of position command) is described in
the notes below:
Note 1: The end of position command is an absolute position command which is equal
to DATA directly.
Note 2: The end of the position command is an incremental position command which
is equal to the end of the position command (Cmd_E, monitor variable 40h) plus a
designated DATA.
ACC: Acceleration time
DEC1 / DEC2: 1st deceleration time / 2nd deceleration time.
DLY: Delay time
A. Lexium23 Plus servo drives does not provide the functions that find Z pulse and
regard Z pulse as "Home".
Therefore, it needs to decide if the motor return to Z pulse position when homing
operation is completed.
After home sensor or Z pulse is found, the motor must accelerate to stop. Generally,
the motor stop position will be a little ahead of the position of Z pulse.
B. Position offset values are not defined when performing homing operation. After
homing operation, the position offset values can be set as a dedicated Pr path.
For example, if the users want the motor to move a distance S (relative to home senor
or Z pulse), and defined the position coordinate as P, set Pr path as a non-zero value
and set ORG_DEF=P - S.
(P is the absolute position command and S is the incremental position command)
1) Each path can set to interrupt the previous path (INS) or overlap the next path
(OVLP).
8.9.2 Pr Path
1) Path In Order
2) Path Overlap
3) Internal Interrupt
4) External Interrupt
9
At a Glance
What's in this
Chapter? This chapter contains the following topics:
Topic Page
RS-485 Communication Hardware Interface 230
Communication Parameter Settings 232
MODBUS Communication Protocol 236
Communication Parameter Write-in and Read-out 245
The Lexium23 Plus series servo drives support RS-485 serial communication to
connect a host system such as a PLC or machine controller. All aspects of control,
operation and monitoring as well as programming of the controller can be achieved
via communication.
RS-485 z Configuration
z Cable Connection
NOTE:
1) The maximum cable length is 100m (39.37inches) when the servo drive is installed
in a location where there are only a few interferences. Please note, RFI / EME noise
should be kept to a minimum, communication cable should kept apart from high
voltage wires. If a transmission speed of 38400 bps or greater is required, the
maximum length of the communication cable is 15m (50ft.) which will ensure the
correct and desired baud rate.
2) The number shown in the pervious figure indicates the terminal number of each
connector.
3) The power supply should provide a +12V and higher DC voltage.
4) Please use a REPEATER if more than 32 synchronous axes are required. Maximum
254 servo drives can be connected.
5) For the terminal identification of CN3, please refer to Section 5.2.10.
When using RS-485 communication, this parameter is used set the communication
address in hexadecimal format. If the AC servo drive is controlled by RS-485
communication, each drive (or device) must be uniquely identified. One servo drive
only can set one address. If the address is duplicate, there will be a communication
fault. This address is an absolute address which represents the servo drive on a RS-
485 network. When the address of host (external) controller is set to 0xFF, it is with
auto-respond function. Then, the servo drive will receive from and respond to host
(external) controller both no matter the address is matching or not. However, the
parameter P3-00 cannot be set to 0xFF.
0306H Default: 0
0307H Range: 0~1
Transmission Fault Settings:
Treatment 0: Display fault and continue operating
1: Display fault and decelerate to stop operating
(deceleration time is determined by parameter P5-03)
This parameter is used to determine the operating sequence once a communication
fault has been detected. If '1' is selected the drive will stop operating upon detection
the communication fault. The mode of stopping is set by parameter P1-32.
0308H Watch Dog Timer (It is not recommended to change the factory
0309H default setting if not necessary)
Communication Time Default: 0
Out Detection Range: 0~20
The factory default setting is set to 0 and it indicates this function is
disabled.
When this parameter is set to any value over 0, it indicates that the timer is enabled.
The value set in this parameter is the communication time and the communication
time out detection should be completed within the time. Otherwise, a communication
error will occur.
For example, if the value set in this parameter is 5, it indicates that the communication
time out detection will be activated once in five seconds or a communication error will
occur.
When using RS-485 serial communication interface, each Lexium23 Plus servo drive
has a preassigned communication address specified by parameter "P3-00". The
computer then controls each AC servo drive according to its communication address.
Lexium23 Plus servo drives can be set up to communicate on a MODBUS networks
using on of the following modes: ASCII (American Standard Code for Information
Interchange) or RTU (Remote Terminal Unit). Users can select the desired mode
along with the serial port communication protocol in parameter "P3-02".
RTU Mode:
Each 8-bit data is the combination of two 4-bit hexadecimal characters. For example,
a 1-byte data: 64 Hex.
RTU Mode:
STX A silent interval of more than 10ms
ADR Communication address: 1-byte
CMD Command code: 1-byte
DATA(n-1)
…… Contents of data: n word = n x 2-byte, n ≤ 12
DATA(0)
CRC Command code: 1-byte
End 1 A silent interval of more than 10ms
ASCII Mode:
Command message: Response message:
STX ‘:’ STX ‘:’
‘0’ ‘0’
ADR ADR
‘1’ ‘1’
‘0’ ‘0’
CMD CMD
‘3’ ‘3’
‘0’ Number of data ‘0’
Starting data ‘2’ (Count by byte) ‘4’
address ‘0’ Contents of ‘0’
‘0’ starting ‘0’
‘0’ data address ‘B’
‘0’ 0200H ‘1’
Number of data
‘0’ Contents of ‘1’
‘2’ second ‘F’
‘F’ data address ‘4’
LRC Check
‘8’ 0201H ‘0’
End 1 (0DH) (CR) ‘E’
LRC Check
End 0 (0AH) (LF) ‘8’
End 1 (0DH) (CR)
End 0 (0AH) (LF)
RTU Mode:
Command message: Response message:
ADR 01H ADR 01H
CMD 03H CMD 03H
Starting data 02H (Upper bytes) Number of data
04H
address 00H (Lower bytes) (Count by byte)
Number of data 00H Contents of starting 00H (Upper bytes)
(Count by word) 02H data address
CRC Check Low C5H (Lower bytes) 0200H B1H (Lower bytes)
CRC Check High B3H (Upper bytes) Contents of second 1FH (Upper bytes)
data address
0201H 40H (Lower bytes)
CRC Check Low A3H (Lower bytes)
CRC Check High D4H (Upper bytes)
ASCII Mode:
Command message: Response message:
STX ‘:’ STX ‘:’
‘0’ ‘0’
ADR ADR
‘1’ ‘1’
‘0’ ‘0’
CMD CMD
‘6’ ‘6’
‘0’ ‘0’
Starting data ‘2’ Starting data ‘2’
address ‘0’ address ‘0’
‘0’ ‘0’
‘0’ ‘0’
‘0’ ‘0’
Content of data Content of data
‘6’ ‘6’
‘4’ ‘4’
‘9’ ‘9’
LRC Check LRC Check
‘3’ ‘3’
End 1 (0DH) (CR) End 1 (0DH) (CR)
End 0 (0AH) (LF) End 0 (0AH) (LF)
RTU Mode:
Command message: Response message:
ADR 01H ADR 01H
CMD 06H CMD 06H
Starting data 02H (Upper bytes) Starting data 02H (Upper bytes)
address 00H (Lower bytes) address 00H (Lower bytes)
00H (Upper bytes) 00H (Upper bytes)
Content of data Content of data
64H (Lower bytes) 64H (Lower bytes)
CRC Check Low 89H (Lower bytes) CRC Check Low 89H (Lower bytes)
CRC Check High 99H (Upper bytes) CRC Check High 99H (Upper bytes)
For example, reading 1 word from address 0201H of the Lexium23 Plus servo drive
with address 01H.
STX ‘:’
‘0’
ADR
‘1’
‘0’
CMD
‘3’
‘0’
Starting data ‘2’
address ‘0’
‘1’
‘0’
‘0’
Number of data
‘0’
‘1’
‘F’
LRC Check
‘8’
End 1 (0DH) (CR)
End 0 (0AH) (LF)
NOTE:
1) When transmitting the CRC value in the message, the upper and lower bytes of the
CRC value must be swapped, i.e. the lower order byte will be transmitted first.
2) For example, reading 2 words from address 0101H of the AC servo drive with
address 01H. The final content of the CRC register from ADR to last data character
is 3794H, then the command message is shown as follows. What should be noticed
is that 94H have to be transmitted before 37H.
ARD 01H
CMD 03H
Starting data 01H (Upper byte)
address 01H (Lower bytes)
Number of data 00H (Upper bytes)
(Count by word) 02H (Lower bytes)
CRC Check Low 94H (Lower bytes)
CRC Check High 37H (Upper bytes)
ASCII Mode:
In ASCII mode, (0DH) stands for character '\r' (carriage return) and (0AH) stands for
character '\n' (new line), they indicate communication end.
RTU Mode:
In RTU mode, a silent interval of more than 10ms indicates communication end.
The following is an example of CRC generation using C language. The function takes
two arguments:
unsigned char* data;
unsigned char length
The function returns the CRC value as a type of unsigned integer.
unsigned int crc_chk(unsigned char* data, unsigned char length) {
int j;
unsigned int reg_crc=0xFFFF;
while( length-- ) {
reg_crc^= *data++;
for (j=0; j<8; j++ ) {
if( reg_crc & 0x01 ) { /*LSB(bit 0 ) = 1 */
reg_crc = (reg_crc >> 1)^0xA001;
} else {
reg_crc = (reg_crc>>1);
}
}
}
return reg_crc;
}
PC communication program example:
#include<stdio.h>
#include<dos.h>
#include<conio.h>
#include<process.h>
#define PORT 0x03F8 /* the address of COM 1 */
#define THR 0x0000
#define RDR 0x0000
#define BRDL 0x0000
#define IER 0x0001
#define BRDH 0x0001
#define LCR 0x0003
#define MCR 0x0004
#define LSR 0x0005
#define MSR 0x0006
unsigned char rdat[60];
/* read 2 data from address 0200H of LXM23 with address 1 */
unsigned char tdat[60]={':', '0', '1', '0', '3', '0', '2', '0', '0', '0', '0', '0', '2', 'F', '8', '\r', '\n'};
void main() {
int I;
outportb(PORT+MCR,0x08); /* interrupt enable */
outportb(PORT+IER,0x01); /* interrupt as data in */
outportb(PORT+LCR,( inportb(PORT+LCR) | 0x80 ) );
/* the BRDL/BRDH can be access as LCR.b7 == 1 */
outportb(PORT+BRDL,12);
outportb(PORT+BRDH,0x00);
outportb(PORT+LCR,0x06); /* set prorocol
<7,E,1> = 1AH, <7,O,1> = 0AH
<8,N,2> = 07H <8,E,1> = 1BH
<8,O,1> = 0BH */
NOTE:
1) P3-01 After the new transmission speed is set, the next data will be written in new
transmission speed.
2) P3-02 After the new communication protocol is set, the next data will be written
in new communication protocol.
3) P4-05 JOG control of servo motor. For the description, refer to Chapter 11.
4) P4-06 Force output contact control. This parameter is for the users to test if DO
(Digit output) is normal. User can set 1, 2, 4, 8, 16 to test DO1, DO2, DO3,
DO4, DO5, respectively. After the test has been completed, please set this
parameter to 0 to inform the drive that the test has been completed.
5) P4-10 Adjustment function selection. If user desires to change the settings of this
parameter, user has to set the value of the parameter P2-08 to 20
(hexadecimal: 14H) first and then restart. After restarting, the settings of
parameter P4-10 can become modified.
6) P4-11 ~ P4-21 These parameters are for offset adjustment. Do not change the
factory default setting if not necessary. If the user desires to change
the settings of these parameters, the user has to set the value of the
parameter P2-08 to 22 (hexadecimal: 16H) first and then restart.
After restarting, the settings of parameters P4-11 to P4-21 can
become modified.
10
At a Glance
Presentation This chapter describes the various types of diagnostics and provides
troubleshooting assistance.
What's in this
Chapter? This chapter contains the following topics:
Topic Page
Status request/status indication 248
Fault Messages Table 249
Potential Cause and Corrective Actions 254
Clearing Faults 273
Fault Messages
Display Fault Name Fault Description
To warn that the servo motor and drive is going
to overload. This alarm will display before
ALM06. When the servo motor reach the
AL023 Pre-overload setting value of P1-56, the motor will send a
warning warning to the drive. After the drive has
detected the warning, the DO signal OLW will be
activated and this fault message will display.
AL024 Encoder initial The magnetic field of the encoder U, V, W signal
magnetic field error is in error.
AL025 Encoder internal The internal memory of the encoder is in error.
error An internal counter error is detected.
AL026 Encoder data error An encoder data error is detected for three times.
An encoder reset error is detected. The
AL027 Encoder reset error communication between the encoder and the
servo drive are in error.
In order to protect the motor, this alarm will be
AL030 Motor protection activated when the setting value of P1-57 is
error reached after a period of time set by P1-58.
The wiring connections of U, V, W (for servo motor
AL031 U,V,W wiring error output) and GND (for grounding) are in error.
AL040 Full closed-loop The position control deviation value of full
excessive deviation closed-loop exceeds the specified limit.
EE-PROM is not reset after the firmware version
is upgraded.
AL099 DSP firmware This fault can be cleared after setting P2-08 to
upgrade 30 first, and then setting P2-08 to 28 next and
restarting the servo drive.
CANopen
Communication
Fault Messages
Fault Messages
Display Fault Name Fault Description
CANopen SDO SDO Rx buffer overrun is detected (receive two
AL111 receive buffer or more SDO packets in 1ms).
overrun
CANopen PDO PDO Rx buffer overrun is detected (receive two
AL112 receive buffer or more PDO (same COBID) packets in 1ms).
overrun
Index error occurs The specified Index in the message does not
AL121 when accessing exist.
CANopen PDO object.
Sub-index error
occurs when The specified Sub-index in the message does
AL122 accessing CANopen not exist.
PDO object.
Data type (size) error
occurs when The data length in the message does not match
AL123 accessing CANopen the specified object.
PDO object.
Data range error
occurs when The data in the message has exceeded the data
AL124 accessing CANopen range of the specified object.
PDO object.
CANopen PDO
object is read-only The specified object in the message is read-
AL125 and write- only and write-protected (cannot be changed).
protected.
CANopen PDO The specified object in the message does not
AL126 object does not support PDO.
support PDO.
CANopen PDO object The specified object in the message is write-
AL127 is write-protected protected (cannot be changed) when Servo On.
when Servo On.
Error occurs when An error occurs when loading the default
reading CANopen settings from EE-PROM at start-up. All
AL128 PDO object from EE- CANopen objects return to their default
PROM. settings automatically.
Error occurs when
writing CANopen An error occurs when writing the current
AL129 PDO object into EE- settings into EE-PROM.
PROM.
The amount of the data saved in EE-PROM has
exceeded the space determined by the firmware.
AL130 EE-PROM invalid Maybe the firmware version has been upgraded,
address range and it causes that the data of old firmware version
saved in EE-PROM cannot be used.
Fault Messages
Display Fault Name Fault Description
The data saved in EE-PROM has been damaged
AL131 EE-PROM checksum and all CANopen objects return to their default
error settings automatically.
The parameter is password protected when
using CANopen communication to access the
AL132 Password error parameter. The users must enter the valid
password to unlock the parameter.
AL180 Life guard error or Receive node guarding or heartbeat message or
heartbeat error heartbeat error has timed out.
AL185 CANbus error CANbus off or Error Rx/Tx Counter exceeds 128.
AL201 CANopen data initial An error occurs when loading data from EE-
error PROM.
This fault occurs when position command
AL235 Command overflow counter register overflowed and at this time an
absolute position command is executed.
Index error occurs The specified Index in the message does not
AL261 when accessing exist.
CANopen object.
Sub-index error
AL263 occurs when The specified Sub-index in the message does not
accessing CANopen exist.
object.
Data type (size)
AL265 error occurs when The data length in the message does not match
accessing CANopen the specified object.
object.
Data range error
AL267 occurs when The data in the message has exceeded the data
accessing CANopen range of the specified object.
object.
CANopen object is The specified object in the message is read-only
AL269 read-only and write- and write-protected (cannot be changed).
protected.
CANopen object The specified object in the message does not
AL26b does not support support PDO.
PDO.
CANopen object is The specified object in the message is write-
AL26d write-protected protected (cannot be changed) when Servo On.
when Servo On.
Fault Messages
Display Fault Name Fault Description
The parameter is password protected when
using CANopen communication to access the
AL277 Password error parameter. The users must enter the valid
password to unlock the parameter.
AL283 Forward software Position command is equal to or more than
limit forward software limit.
AL285 Reverse software Position command is equal to or less than
limit forward software limit.
The synchronous communication with the
AL3E1 CANopen SYNC failed external controller has failed.
AL3E2 CANopen SYNC The CANopen SYNC signal is received too early.
signal error
AL3E3 CANopen SYNC time The CANopen SYNC signal is not received within
out the specified time.
AL3E4 CANopen IP Internal command of CANopen IP mode cannot
command failed be sent and received.
Object 0x1006 data error. SYNC period 1006h
AL3E5 SYNC period error value is invalid.
After MC_OK is activated, when the digital
Position deviation output, TPOS is Off, the digital output, MC_OK
AL380 alarm for digital becomes Off.
output, MC_OK For more detailed explanation, please refer to
parameter P1-48 in Chapter 8.
NMT reset or NMT stop command is received
AL401 CAN bus error when the servo drive is enabled.
NOTE:
1) If there is any unknown fault code that is not listed on the above table, please inform
the distributor or contact with Schneider Electric for assistance.
2) For more information about the CANopen objects, please refer to CANopen
Instruction Manual.
-7##% : Overvoltage
-7##& : Undervoltage
-7##) : Overload
-7##* : Overspeed
CANopen
Communication
-7$$$ : CANopen SDO receive buffer overrun
Fault Messages
Potential Cause Checking Method Corrective Actions
SDO Rx buffer overrun is Check if the servo drive (Master) NMT Maser send "Reset node"
detected (receive two or receives two or more SDO command to its slave or reset
more SDO packets in packets in 1ms. the fault by sending the control
1ms). word (0x6040) through CAN
communication (the value of
CANopen object 0x6040 should
be reset)
-7$%& : Data type (size) error occurs when accessing PDO object
-7$%+ : Error occurs when reading CANopen PDO object from EE-PROM
-7$%, : Error occurs when writing CANopen PDO object into EE-PROM
-7%)( : Data type (size) error occurs when accessing CANopen object
CANopen
Communication
Display Fault Name Clearing Method
Fault Messages
When servo drive is starting in CAN mode,
verify that the CAN master is already active.
NMT Master send "Reset node" command to
CANopen SDO receive
AL111 its slave or reset the fault by sending the
buffer overrun control word (0x6040) through CAN
communication (the value of CANopen
object 0x6040 should be reset).
NMT Master send "Reset node" command to
its slave or reset the fault by sending the
CANopen PDO receive
AL112 control word (0x6040) through CAN
buffer overrun communication (the value of CANopen
object 0x6040 should be reset).
NMT Master send "Reset node" command to
Index error occurs its slave or reset the fault by sending the
AL121 when accessing control word (0x6040) through CAN
CANopen PDO object. communication (the value of CANopen
object 0x6040 should be reset).
NMT Master send "Reset node" command to
Sub-index error its slave or reset the fault by sending the
occurs when
AL122 control word (0x6040) through CAN
accessing CANopen
PDO object. communication (the value of CANopen
object 0x6040 should be reset).
NMT Master send "Reset node" command to
Data type (size) error its slave or reset the fault by sending the
occurs when
AL123 control word (0x6040) through CAN
accessing CANopen communication (the value of CANopen
PDO object. object 0x6040 should be reset).
NMT Master send "Reset node" command to
Data range error its slave or reset the fault by sending the
occurs when
AL124 control word (0x6040) through CAN
accessing CANopen communication (the value of CANopen
PDO object. object 0x6040 should be reset).
NMT Master send "Reset node" command to
CANopen PDO object its slave or reset the fault by sending the
AL125 is read-only and write- control word (0x6040) through CAN
protected. communication (the value of CANopen
object 0x6040 should be reset).
NMT Master send "Reset node" command to
its slave or reset the fault by sending the
CANopen PDO object
AL126 control word (0x6040) through CAN
does not support PDO. communication (the value of CANopen
object 0x6040 should be reset).
11
At a Glance
Presentation This chapter provides an overview of the parameters which can be used for operating
the product.
What's in this
Chapter? This chapter contains the following topics:
Topic Page
Representation of the parameters 282
Definition 283
Parameter Summary 284
Detailed Parameter Listings 308
WARNING
UNINTENDED BEHAVIOR CAUSED BY PARAMETERS
The behavior of the drive system is governed by numerous parame-ters. Unsuitable
parameter values can trigger unintended movements or signals or deactivate
monitoring functions.
• Never change a parameter unless you understand its meaning.
• Only start the system if there are no persons or obstructions in the hazardous area.
• When commissioning, carefully run tests for all operating states and potential
fault situations.
Failure to follow these instructions can result in death, serious injury or
equipment damage.
The way parameters are shown provides information required for unique
identification of a parameter. In addition, information is provided on possible
settings, defaults and parameter properties.
Value range The value range between minimum value and maximum value which can be entered.
Explanation of symbols
(g) Read-only register.
(r) Parameters cannot be changed while Servo On (when the servo drive enabled).
(p) Parameters are effective only after the servo drive is restarted (after switching
power off and on).
(b) Parameters will be restored to their default values when power is off.
11.2 Definition
There are seven groups of drive parameters, which are composed with three parts
and they are the P that stands for Parameter, a single-digit number that represents
for the group number, and a tow-digits number that is the ID code for this parameter.
Monitor Parameters
Control Mode
Parameter Name Function Default Unit
Pt Pr S T
Block Data Read / Write Register 1
P0-35 MAP1A 0x0 N/A O O O O
(for P0-25)
Block Data Read / Write Register 2
P0-36 MAP2A 0x0 N/A O O O O
(for P0-26)
Block Data Read / Write Register 3
P0-37 MAP3A 0x0 N/A O O O O
(for P0-27)
Block Data Read / Write Register 4
P0-38 MAP4A 0x0 N/A O O O O
(for P0-28)
Block Data Read / Write Register 5
P0-39 MAP5A 0x0 N/A O O O O
(for P0-29)
Block Data Read / Write Register 6
P0-40 MAP6A 0x0 N/A O O O O
(for P0-30)
Block Data Read / Write Register 7
P0-41 MAP7A 0x0 N/A O O O O
(for P0-31)
Block Data Read / Write Register 8
P0-42 MAP8A 0x0 N/A O O O O
(for P0-32)
P0-43 Reserved (Do Not Use)
Status Monitor Register
P0-44 PCMN 0x0 N/A O O O O
(PC Software Setting)
Status Monitor Register Selection
P0-45 PCMNA 0x0 N/A O O O O
(PC Software Setting)
P0-46g SVSTS Servo Output Status Display 0 N/A O O O O
Group 1: P1-xx
Basic Parameters
Control Mode
Parameter Name Function Default Unit
Pt Pr S T
P1-00 r PTT External Pulse Input Type 0x2 N/A O
pulse
P1-01 p CTL Control Mode and Output Direction 0 rpm O O O O
Nm
P1-02 r PSTL Speed and Torque Limit 0 N/A
P1-03 AOUT Pulse Output Polarity Setting 0 N/A O O O O
Analog Monitor Output Proportion 1 % (full
P1-04 MON1 100 O O O O
(CH1) scale)
Analog Monitor Output Proportion 2 % (full
P1-05 MON2 100 O O O O
(CH2) scale)
Accel / Decel Smooth Constant of Analog
P1-06 SFLT 0 Msec O
Speed Command (Low-pass Filter)
Smooth Constant of Analog Torque
P1-07 TFLT 0 Msec O
Command (Low-pass Filter)
Smooth Constant of Position Command
P1-08 PFLT 0 msec O
(Low-pass Filter)
1st ~ 3rd Speed Command -60000
P1-09~
SP1~ 3 ~ rpm O O
P1-11 1st ~ 3rd Speed Limit
+60000
P1-12 ~ 1st ~ 3rd Torque Command -300 ~
TQ1 ~ 3 % O O O
P1-14 1st ~ 3rd Torque Limit +300
P1-15 ~
Reserved (Do Not Use)
P1-24
P1-25 VSF1 Low-frequency Vibration Suppression (1) 100.0 Hz O O
Low-frequency Vibration Suppression
P1-26 VSG1 0 N/A O O
Gain (1)
P1-27 VSF2 Low-frequency Vibration Suppression (2) 100.0 Hz O O
Low-frequency Vibration Suppression
P1-28 VSG2 0 N/A O O
Gain (2)
Auto Low-frequency Vibration
P1-29 AVSM 0 N/A O O
Suppression Mode Selection
P1-30 VCL Low-frequency Vibration Detection Level 500 pulse O O
P1-31 Reserved (Do Not Use)
P1-32 LSTP Motor Stop Mode Selection 0 N/A O O O O
P1-33 Reserved (Do Not Use)
P1-34 TACC Acceleration Time 200 msec O
P1-35 TDEC Deceleration Time 200 msec O
Basic Parameters
Control Mode
Parameter Name Function Default Unit
Pt Pr S T
P1-36 TSL Accel /Decel S-curve 0 msec O O
Ratio of Load Inertia to Servo Motor 0.1
P1-37 GDR 10 O O O O
Inertia times
0.1
P1-38 ZSPD Zero Speed Range Setting 100 O O O O
rpm
P1-39 SSPD Target Motor Speed 3000 rpm O O O O
rated
P1-40 r VCM Max. Analog Speed Command or Limit rpm O O
speed
P1-41 r TCM Max. Analog Torque Command or Limit 100 % O O O O
P1-42 MBT1 On Delay Time of Electromagnetic Brake 0 msec O O O O
-1000 ~
P1-43 MBT2 OFF Delay Time of Electromagnetic Brake msec O O O O
+1000
P1-44 r GR1 Electronic Gear Ratio (1st Numerator) (N1) 128 pulse O O
P1-45 GR2 Electronic Gear Ratio (Denominator) (M) 10 pulse O O
P1-46 r GR3 Encoder Output Pulse Number 2500 pulse O O O O
P1-47 SPOK Speed Reached Output Range 10 N/A O
Motion Control Completed Output
P1-48 MCOK 0x0000 N/A O
Selection
P1-49 ~
Reserved (Do Not Use)
P1-51
P1-52 RES1 Regenerative Resistor Value - Ohm O O O O
P1-53 RES2 Regenerative Resistor Capacity - Watt O O O O
P1-54 PER Positioning Completed Width 12800 pulse O O
rated
P1-55 MSPD Maximum Speed Limit rpm O O O O
speed
P1-56 OVW Output Overload Warning Time 120 % O O O O
P1-57 CRSHA Motor Protection Percentage 0 % O O O O
P1-58 CRSHT Motor Protection Time 1 msec O O O O
0.1
P1-59 MFLT Analog Speed Linear Filter (Moving Filter) 0 O
msec
P1-60 ~
Reserved (Do Not Use)
P1-61
P1-62 FRCL Friction Compensation Percentage 0 % O O O
P1-63 FRCT Friction Compensation Smooth Constant 0 msec O O O
P1-64 ~
Reserved (Do Not Use)
P1-65
Max. Rotation Number of Analog Position 0.1
P1-66 PCM 30 O
Command (will be available soon) rotation
Basic Parameters
Control Mode
Parameter Name Function Default Unit
Pt Pr S T
P1-67 Reserved (Do Not Use)
P1-68 PFLT2 Position Command Moving Filter 4 msec O O
P1-69 ~
Reserved (Do Not Use)
P1-75
P1-76 AMSPD Max. Rotation Speed of Encoder Output 5500 rpm O O O O
Group 2: P2-xx
Extension Parameters
Control Mode
Parameter Name Function Default Unit
Pt Pr S T
P2-00 KPP Proportional Position Loop Gain 35 rad/s O O
P2-01 PPR Position Loop Gain Switching Rate 100 % O O
P2-02 PFG Position Feed Forward Gain 50 % O O
Smooth Constant of Position Feed
P2-03 PFF 5 msec O O
Forward Gain
P2-04 KVP Proportional Speed Loop Gain 500 rad/s O O O O
P2-05 SPR Speed Loop Gain Switching Rate 100 % O O O O
P2-06 KVI Speed Integral Compensation 100 rad/s O O O O
P2-07 KVF Speed Feed Forward Gain 0 % O O O O
P2-08 b PCTL Special Factory Setting 0 N/A O O O O
P2-09 DRT Bounce Filter 2 msec O O O O
P2-10 DI1 Digital Input Terminal 1 (DI1) 101 N/A O O O O
P2-11 DI2 Digital Input Terminal 2 (DI2) 104 N/A O O O O
P2-12 DI3 Digital Input Terminal 3 (DI3) 116 N/A O O O O
P2-13 DI4 Digital Input Terminal 4 (DI4) 117 N/A O O O O
P2-14 DI5 Digital Input Terminal 5 (DI5) 102 N/A O O O O
P2-15 DI6 Digital Input Terminal 6 (DI6) 22 N/A O O O O
P2-16 DI7 Digital Input Terminal 7 (DI7) 23 N/A O O O O
P2-17 DI8 Digital Input Terminal 8 (DI8) 21 N/A O O O O
P2-18 DO1 Digital Output Terminal 1 (DO1) 101 N/A O O O O
P2-19 DO2 Digital Output Terminal 2 (DO2) 103 N/A O O O O
P2-20 DO3 Digital Output Terminal 3 (DO3) 109 N/A O O O O
P2-21 DO4 Digital Output Terminal 4 (DO4) 105 N/A O O O O
P2-22 DO5 Digital Output Terminal 5 (DO5) 7 N/A O O O O
Low-pass Filter Time Constant 0.1
P2-25 NLP 2 or 5 O O O O
(Resonance Suppression) msec
P2-26 DST External Anti-Interference Gain 0 0.001 O O O O
P2-27 GCC Gain Switching Control Selection 0 N/A O O O O
P2-28 GUT Gain Switching Time Constant 10 10msec O O O O
pulse
P2-29 GPE Gain Switching Condition 1280000 Kpps O O O O
rpm
P2-30 b INH Auxiliary Function 0 N/A O O O O
Speed Frequency Response Level in Auto
P2-31 AUT1 80 Hz O O O O
and Semi-Auto Mode
P2-32 r AUT2 Tuning Mode Selection 0 N/A O O O O
Semi-Auto Mode Inertia Adjustment
P2-33 r INF 0 N/A O O O O
Selection
Extension Parameters
Control Mode
Parameter Name Function Default Unit
Pt Pr S T
P2-34 SDEV Overspeed Warning Condition 5000 rpm O
P2-35 PDEV Excessive Error Warning Condition 3840000 pulse O O
P2-36~
Reserved (Do Not Use)
P2-42
P2-43 NCF1 Notch Filter 1 (Resonance Suppression) 1000 Hz O O O O
Notch Filter Attenuation Rate 1
P2-44 DPH1 0 dB O O O O
(Resonance Suppression)
Notch Filter 2 (Resonance
P2-45 NCF2 1000 Hz O O O O
Suppression)
Notch Filter Attenuation Rate 2
P2-46 DPH2 0 dB O O O O
(Resonance Suppression)
Auto Resonance Suppression Mode
P2-47 PED 1 N/A O O O O
Selection
Auto Resonance Suppression
P2-48 BLAS 100 N/A O O O O
Detection Level
Speed Detection Filter and Jitter
P2-49 SJIT 0 sec O O O O
Suppression
P2-50 DCLR Pulse Deviation Clear Mode 0 N/A O O
P2-51 ~
Reserved (Do Not Use)
P2-52
P2-53 KPI Position Integral Compensation 0 rad/s O O O O
P2-54 ~
Reserved (Do Not Use)
P2-59
Electronic Gear Ratio (2nd
P2-60 GR4 128 pulse O
Numerator) (N2)
Electronic Gear Ratio (3rd
P2-61 GR5 128 pulse O
Numerator) (N3)
Electronic Gear Ratio (4th
P2-62 GR6 128 pulse O
Numerator) (N4)
P2-63 ~
Reserved (Do Not Use)
P2-64
P2-65 GBIT Special Function 1 0 N/A O O O
P2-66 GBIT2 Special Function 2 0 N/A O O O
0.1
P2-67 JSL Stable Inertia Estimating Time 1.5 O O O
times
AEAL
P2-68 Auto Enable and Auto Limit Enable 0x0000 N/A O O O O
140H
Group 3: P3-xx
Communication Parameters
Control Mode
Parameter Name Function Default Unit
Pt Pr S T
Modbus Communication Address
P3-00 p ADR 1 N/A O O O O
Setting
P3-01 BRT Transmission Speed 0x0203 bps O O O O
P3-02 PTL Communication Protocol 6 N/A O O O O
P3-03 FLT Transmission Fault Treatment 0 N/A O O O O
P3-04 CWD Communication Time Out Detection 0 sec O O O O
CANopen Communicaton Address
P3-05 CADR 0x0000 N/A CANopen mode
Setting
Digital Input Communication
P3-06 b SDI 0 N/A O O O O
Function
Communication Response Delay
P3-07 CDT 0 1 msec O O O O
Time
P3-08 Reserved (Do not use)
P3-09 SYC CANopen Synchronization Setting 0x57A1 N/A CANopen mode
P3-10 PLCEN PLCopen Function Switch 0x0000 N/A CANopen mode
P3-11g PLCTX1 PLCopen TX Packet #1 0x0000 N/A CANopen mode
P3-12g PLCTX2 PLCopen TX Packet #2 0x0000 N/A CANopen mode
P3-13g PLCTX3 PLCopen TX Packet #3 0x0000 N/A CANopen mode
P3-14g PLCTX4 PLCopen TX Packet #4 0x0000 N/A CANopen mode
P3-15g PLCRX1 PLCopen RX Packet #1 0x0000 N/A CANopen mode
P3-16g PLCRX2 PLCopen RX Packet #2 0x0000 N/A CANopen mode
0x0000
P3-17g PLCRX3 PLCopen RX Packet #3 N/A CANopen mode
0000
Group 4: P4-xx
Diagnosis Parameters
Control Mode
Parameter Name Function Default Unit
Pt Pr S T
P4-00 g ASH1 Fault Record (N) 0 N/A O O O O
P4-01 g ASH2 Fault Record (N-1) 0 N/A O O O O
P4-02 g ASH3 Fault Record (N-2) 0 N/A O O O O
P4-03 g ASH4 Fault Record (N-3) 0 N/A O O O O
P4-04 g ASH5 Fault Record (N-4) 0 N/A O O O O
P4-05 JOG JOG Operation 20 rpm O O O O
P4-06 rb FOT Force Output Contact Control 0 N/A O O O O
P4-07 b ITST Input Status 0 N/A O O O O
P4-08 g PKEY Digital Keypad Input of Servo Drive N/A N/A O O O O
P4-09 g MOT Output Status N/A N/A O O O O
P4-10 b CEN Adjustment Function 0 N/A O O O O
Factory
P4-11 SOF1 Analog Speed Input Drift Adjustment 1 N/A O O O O
setting
Factory
P4-12 SOF2 Analog Speed Input Drift Adjustment 2 N/A O O O O
setting
Factory
P4-13 TOF1 Analog Torque Drift Adjustment 1 N/A O O O O
setting
Factory
P4-14 TOF2 Analog Torque Drift Adjustment 2 N/A O O O O
setting
Current Detector Drift Adjustment (V1 Factory
P4-15 COF1 N/A O O O O
phase) setting
Current Detector Drift Adjustment (V2 Factory
P4-16 COF2 N/A O O O O
phase) setting
Current Detector Drift Adjustment Factory
P4-17 COF3 N/A O O O O
(W1 phase) setting
Current Detector Drift Adjustment Factory
P4-18 COF4 N/A O O O O
(W2 phase) setting
Factory
P4-19 TIGB IGBT NTC Calibration N/A O O O O
setting
Analog Monitor Output Drift
P4-20 DOF1 0 mV O O O O
Adjustment (CH1)
Analog Monitor Output Drift
P4-21 DOF2 0 mV O O O O
Adjustment (CH2)
P4-22 SAO Analog Speed Input Offset 0 mV O O O O
P4-23 TAO Analog Torque Input Offset 0 mV O O O O
P4-24 LVL Undervoltage Error Level 160 V(rms) O O O O
Group 5: P5-xx
Diagnosis Parameters
Control Mode
Parameter Name Function Default Unit
Pt Pr S T
P5-00 ~
Reserved (Do Not Use)
P5-02
Deceleration Time of Protectin 0XE0E
P5-03 PDEC N/A O O O O
Function FEEFF
P5-04 HMOV Homing Mode 0 N/A O
1st Speed Setting of High Speed 0.1
P5-05 HSPD1 100.0 O O O O
Homing rpm
2nd Speed Setting of Low Speed 0.1
P5-06 HSPD2 20.0 O O O O
Homing rpm
Trigger Position Command
P5-07 b PRCM 0 N/A O
(Pr mode only)
214748
P5-08 SWLP Forward Software Limit PUU O
3647
-21474
P5-09 SWLN Reverse Software Limit PUU O
83648
P5-10~
Reserved (Do Not Use)
P5-14
PATH 1 ~ PATH 2 Data Not Retained
P5-15 b PMEM 0x0 N/A O O O O
Setting
P5-16 b AXEN Axis Position: Motor Encoder 0 N/A O O O O
P5-17 Reserved (Do Not Use)
P5-18 AXPC Axis Position: Pulse Command N/A N/A^ O O O O
P5-19 Reserved (Do Not Use)
P5-20 ~ AC0 ~ 200 ~
Accel / Decel Time 0 ~ 13 msec O
P5-33 AC13 8000
Diagnosis Parameters
Control Mode
Parameter Name Function Default Unit
Pt Pr S T
P5-34 AC14 Accel / Decel Time 14 50 msec O
P5-35 AC15 Accel / Decel Time 15 30 msec O
P5-36 Reserved (Do Not Use)
P5-37 b CAAX CAPTURE: Axis Position CNT 0 PUU O O O O
P5-38 b CANO CAPTURE: Capture Amount 0 N/A O O O O
P5-39 b CACT CAPTURE: Capture Source Setting 0x0000 N/A O O O O
P5-40 ~ DLY0 ~
Delay Time 0 ~ 15 0 ~ 5500 msec O
P5-55 DLY15
P5-56~
Reserved (Do Not Use)
P5-57
P5-58 b CMNO COMPARE: Compare Amount 0 N/A O O O O
P5-59 CMCT COMPARE: Compare Source Setting 0x0000 N/A O O O O
P5-60 ~ POV0 ~ 20.0 ~
Moving Speed Setting of Position 0 ~ 15 0.1 rpm O
P5-75 POV15 3000.0
P5-76 g CPRS Capture 1st Position Reset Data 0 N/A O O O O
Group 6: P6-xx
Pr Path Definition Parameters
Control Mode
Parameter Name Function Default Unit
Pt Pr S T
0x0000
P6-00 PDEC Homing Definition N/A O
0000
P6-01 ODAT Homing Definition Value 0 N/A O
P6-02, PDEF1
0x0000
04,… ~ ~ Definition of Path 1 ~ 8 N/A O
0000
P6-16 PDEF8
P6-03,
PDAT1 ~
05,… ~ Data of Path 1 ~ 8 0 N/A O
PDEF8
P6-17
11.3.2 Parameters
Listed by Function Monitor and General Use
Control Mode Related
Parameter Name Function Default Unit
Pt Pr S T Section
Factory
P0-00 g VER Firmware Version N/A O O O O -
Setting
10.2
P0-01 b ALE Drive Fault Code N/A N/A O O O O 10.3
10.4
Drive Status
P0-02 STS 00 N/A O O O O 8.2
(Front Panel Display)
P0-03 MON Analog Monitor Output 01 N/A O O O O 6.3.3.5
P0-08 g TSON Servo Startup Time 0 Hour -
P0-09 g CM1 Status Monitor 1 N/A N/A O O O O 6.3.3.5
P0-10 g CM2 Status Monitor 2 N/A N/A O O O O 6.3.3.5
P0-11g CM3 Status Monitor 3 N/A N/A O O O O 6.3.3.5
P0-12 g CM4 Status Monitor 4 N/A N/A O O O O 6.3.3.5
P0-13 g CM5 Status Monitor 5 N/A N/A O O O O 6.3.3.5
P0-17 CM1A Status Monitor Selection 1 0 N/A -
P0-18 CM2A Status Monitor Selection 2 0 N/A -
P0-19 CM3A Status Monitor Selection 3 0 N/A -
P0-20 CM4A Status Monitor Selection 4 0 N/A
P0-21 CM5A Status Monitor Selection 5 0 N/A
P0-25 MAP1 Mapping Parameter 1 N/A N/A O O O O 6.3.3.5
P0-26 MAP2 Mapping Parameter 2 N/A N/A O O O O 6.3.3.5
P0-27 MAP3 Mapping Parameter 3 N/A N/A O O O O 6.3.3.5
P0-28 MAP4 Mapping Parameter 4 N/A N/A O O O O 6.3.3.5
P0-29 MAP5 Mapping Parameter 5 N/A N/A O O O O 6.3.3.5
P0-30 MAP6 Mapping Parameter 6 N/A N/A O O O O 6.3.3.5
P0-31 MAP7 Mapping Parameter 7 N/A N/A O O O O 6.3.3.5
P0-32 MAP8 Mapping Parameter 8 N/A N/A O O O O 6.3.3.5
Block Data Read / Write Register
P0-35 MAP1A 0x0 N/A O O O O 6.3.3.5
1 (for P0-25)
Block Data Read / Write Register
P0-36 MAP2A 0x0 N/A O O O O 6.3.3.5
2 (for P0-26)
Block Data Read / Write Register
P0-37 MAP3A 0x0 N/A O O O O 6.3.3.5
3 (for P0-27)
Block Data Read / Write Register
P0-38 MAP4A 0x0 N/A O O O O 6.3.3.5
4 (for P0-28)
Position Control
Control Mode Related
Parameter Name Function Default Unit
Pt Pr S T Section
pulse
Control Mode and Output
P1-01 p CTL 0 rpm O O O O 7.3.1
Direction
Nm
P1-02 r PSTL Speed and Torque Limit 0 N/A O O O O 7.4
P1-12 ~ -300 ~
TQ1 ~ 3 1st ~ 3rd Torque Limit % O O O O 7.3.4.1
P1-14 +300
Encoder Output Pulse
P1-46 r GR3 2500 pulse O O O O -
Number
rated
P1-55 MSPD Maximum Speed Limit rpm O O O O -
speed
P2-50 DCLR Pulse Deviation Clear Mode 0 N/A O O -
External Pulse Control Command (Pt mode)
P1-00 r PTT External Pulse Type 0x2 N/A O 7.3.2.1
Electronic Gear Ratio (1st
P1-44 r GR1 128 pulse O O 7.3.2.5
Numerator) (N1)
Electronic Gear Ratio
P1-45 r GR2 10 pulse O O 7.3.2.5
(Denominator) (M)
Electronic Gear Ratio (2nd
P2-60 r GR4 128 pulse O O -
Numerator) (N2)
Electronic Gear Ratio (3rd
P2-61 r GR5 128 pulse O O -
Numerator) (N3)
Electronic Gear Ratio (4th
P2-62 r GR6 128 pulse O O -
Numerator) (N4)
Internal Pulse Control Command (Pr mode)
P6-02 ~ PO1 ~ Definition of Path 1 ~ 8
0 N/A O 8.10
P6-17 PO8 Data of Path 1 ~ 8
Deceleration Time of 0XF00F
P5-03 PDEC N/A O O O O -
Protectin Function FFFF
P5-04 HMOV Homing Mode 0 N/A O -
Position Control
Control Mode Related
Parameter Name Function Default Unit
Pt Pr S T Section
Speed Control
Control Mode Related
Parameter Name Function Default Unit
Pt Pr S T Section
pulse
Control Mode and Output
P1-01 p CTL 0 rpm O O O O 7.3.1
Direction
Nm
P1-02 r PSTL Speed and Torque Limit 0 N/A O O O O 7.4
P1-46 r GR3 Encoder Output Pulse Number 2500 pulse O O O O -
rated
P1-55 MSPD Maximum Speed Limit rpm O O O O -
speed
-60000
P1-09 ~ 0.1
SP1 ~ 3 1st ~ 3rd Speed Command ~ O O 7.3.3.1
P1-11 rpm
+60000
P1-12 ~ TQ1 ~ -300 ~
1st ~ 3rd Torque Limit % O O O O 7.4.2
P1-14 3 +300
Max. Analog Speed rated
P1-40 r VCM rpm O O 7.3.3.4
Command or Limit speed
Max. Analog Torque
P1-41 r TCM 100 % O O O O -
Command or Limit
Max. Rotation Speed of E
P1-76 AMSPD 5500 rpm O O O O -
ncoder Output
Torque Control
Control Mode Related
Parameter Name Function Default Unit Section
Pt Pr S T
pulse
Control Mode and Output
P1-01 p CTL 0 rpm O O O O 7.3.1
Direction
Nm
P1-02 r PSTL Speed and Torque Limit 0 N/A O O O O 7.4
Encoder Output Pulse
P1-46 r GR3 2500 pulse O O O O -
Number
rated
P1-55 MSPD Maximum Speed Limit rpm O O O O -
speed
P1-09 -60000
~ SP1~3 1st ~ 3rd Speed Limit ~ rpm O O 7.4.1
P1-11 +60000
P1-12
-300 ~
~ TQ1~3 1st ~ 3rd Torque Command % O O O O 7.3.4.1
+300
P1-14
Max. Analog Speed rated
P1-40 r VCM rpm O O -
Command or Limit speed
Max. Analog Torque
P1-41 r TCM 100 % O O O O 7.3.4.4
Command or Limit
Communication
Control Mode Related
Parameter Name Function Default Unit
Pt Pr S T Section
Modbus Communication
P3-00 p ADR 1 N/A O O O O 9.2
Address Setting
P3-01 BRT Transmission Speed 0x0203 bps O O O O 9.2
P3-02 PTL Communication Protocol 6 N/A O O O O 9.2
Transmission Fault
P3-03 FLT 0 N/A O O O O 9.2
Treatment
Communication Time Out
P3-04 CWD 0 sec O O O O 9.2
Detection
CANopen Communication
P3-05 CADR 0x0000 N/A CANopen mode 9.2
Address Setting
Digital Input
P3-06 b SDI 0 N/A O O O O 9.2
Communication Function
Communication Response
P3-07 CDT 0 1msec O O O O 9.2
Delay Time
P3-08 Reserved (do not use)
CANopen Synchronization
P3-09 SYC 0x57A1 N/A CANopen mode 9.2
Setting
P3-10 PLCEN PLCopen Function Switch 0x0000 N/A CANopen mode
P3-11g PLCTX1 PLCopen TX Packet #1 0x0000 N/A CANopen mode
P3-12g PLCTX2 PLCopen TX Packet #2 0x0000 N/A CANopen mode
P3-13g PLCTX3 PLCopen TX Packet #3 0x0000 N/A CANopen mode
P3-14g PLCTX4 PLCopen TX Packet #4 0x0000 N/A CANopen mode
P3-15g PLCRX1 PLCopen RX Packet #1 0x0000 N/A CANopen mode
P3-16g PLCRX2 PLCopen RX Packet #2 0x0000 N/A CANopen mode
0x0000
P3-17g PLCRX3 PLCopen RX Packet #3 N/A CANopen mode
0000
Diagnosis
Control Mode Related
Parameter Name Function Default Unit
Pt Pr S T Section
P4-00 g ASH1 Fault Record (N) 0 N/A O O O O 7.2.1
P4-01 g ASH2 Fault Record (N-1) 0 N/A O O O O 7.2.1
P4-02g ASH3 Fault Record (N-2) 0 N/A O O O O 7.2.1
P4-03g ASH4 Fault Record (N-3) 0 N/A O O O O 7.2.1
P4-04 g ASH5 Fault Record (N-4) 0 N/A O O O O 7.2.1
P4-05 JOG JOG Operation 20 rpm O O O O 7.2.2
P4-06 r b FOT Force Output Contact Control 0 N/A O O O O 7.2.3
6.5.2
P4-07 ITST Input Status 0 N/A O O O O
9.2
Digital Keypad Input of Servo
P4-08 g PKEY N/A N/A O O O O -
Drive
P4-09 g MOT Output Status N/A N/A O O O O 6.5.3
P4-10 r CEN Adjustment Function 0 N/A O O O O -
Analog Speed Input Drift Factory
P4-11 SOF1 N/A O O O O -
Adjustment 1 Setting
Analog Speed Input Drift Factory
P4-12 SOF2 N/A O O O O -
Adjustment 2 Setting
Analog Torque Drift Factory
P4-13 TOF1 N/A O O O O -
Adjustment 1 Setting
Analog Torque Drift Factory
P4-14 TOF2 N/A O O O O -
Adjustment 2 Setting
Current Detector Drift Factory
P4-15 COF1 N/A O O O O -
Adjustment (V1 phase) Setting
Current Detector Drift Factory
P4-16 COF2 N/A O O O O -
Adjustment (V2 phase) Setting
Current Detector Drift Factory
P4-17 COF3 N/A O O O O -
Adjustment (W1 phase) Setting
Current Detector Drift Factory
P4-18 COF4 N/A O O O O -
Adjustment (W2 phase) Setting
Factory
P4-19 TIGB IGBT NTC Calibration N/A O O O O -
Setting
Analog Monitor Output Drift
P4-20 DOF1 0 mV O O O O 7.3.4.4
Adjustment (CH1)
Analog Monitor Output Drift
P4-21 DOF2 0 mV O O O O 7.3.4.4
Adjustment (CH2)
P4-22 SAO Analog Speed Input Offset 0 mV O -
P4-23 TAO Analog Torque Input Offset 0 mV O -
P4-24 LVL Undervoltage Error Level 160 V(rms) O O O O -
P0-02 STS Drive Status (Front Panel Display) Address: 0004H, 0005H
Default: 00 Related Section: Section 6.3.3.5,
Applicable Control Mode: ALL Section 8.2
Unit: N/A
Range:00 ~ 127
Data Size: 16-bit
Display Format: Decimal
Settings:
This parameter shows the servo drive status.
00: Motor feedback pulse number (after electronic gear ratio is set) [user unit]
01: Input pulse number of pulse command (after electronic gear ratio is set) [user unit]
02: Position error counts between control command pulse and feedback pulse [user unit]
03: Motor feedback pulse number (encoder unit, 1280000 pulse/rev) [pulse]
04: Input pulse number of pulse command (before electronic gear ratio is set) [pulse]
05: Position error counts [pulse]
06: Input frequency of pulse command [Kpps]
07: Motor rotation speed [rpm]
08: Speed input command [Volt]
09: Speed input command [rpm]
10: Torque input command [Volt]
11: Torque input command [%]
12: Average load [%]
13: Peak load [%]
14: Main circuit voltage [Volt]
15: Ratio of load inertia to Motor inertia [0.1times]
16: IGBT temperature
17: Resonance frequency [Hz]
18: Absolute pulse number relative to encoder (use Z phase as home). The value of Z
phase home point is 0, and it can be the value from -5000 to +5000 pulses.
19: Mapping Parameter 1: Display the content of parameter P0-25 (mapping target is
specified by parameter P0-35)
20: Mapping Parameter 2: Display the content of parameter P0-26 (mapping target is
specified by parameter P0-36)
21: Mapping Parameter 3: Display the content of parameter P0-27 (mapping target is
specified by parameter P0-37)
22: Mapping Parameter 4: Display the content of parameter P0-28 (mapping target is
specified by parameter P0-38)
23: Status Monitor 1: Display the content of parameter P0-09 (the monitor status is
specified by parameter P0-17)
24: Status Monitor 2: Display the content of parameter P0-10 (the monitor status is
specified by parameter P0-18)
25: Status Monitor 3: Display the content of parameter P0-11 (the monitor status is
specified by parameter P0-19)
26: Status Monitor 4: Display the content of parameter P0-12 (the monitor status is
specified by parameter P0-20)
C: Input polarity
AB phase pulse
(Quadrature)
CW + CCW pulse
Pulse + Direction
The source of pulse command can also be determined by digital input, PTCMS.
When the digital input function is used, the source of pulse command is from digital
input.
P1 - 01p CTL Control Mode and Output Direction Address: 0102H, 0103H
Default: 0 Related Section: Section 7.3.1 ,
pplicable Control Mode: ALL Table 11.A
Unit: pulse (P mode), rpm (S mode), Nm (T mode)
Range: 00 ~ 110F
Data Size: 16-bit
Display Format: Hexadecimal
Settings:
Pt: Position control mode. The command is from external pulse or analog voltage
(external analog voltage will be available soon). Execution of the command
selection is via DI signal, PTAS.
Pr: Position control mode. The command is from internal signal. Execution of 64
positions is via DI signals (POS0 ~ POS2). A variety of homing control is also
provided.
S: Speed control mode. The command is from external signal or internal signal.
Execution of the command selection is via DI signals, SPD0 and SPD1.
T: Torque control mode. The command is from external signal or internal signal.
Execution of the command selection is via DI signals, TCM0 and TCM1.
Sz: Zero speed / internal speed command
Tz: Zero torque / internal torque command
Dual Mode: Control of the mode selection is via DI signals. For example, either Pt or
S control mode can be selected via DI signal, S-P (see Table 11.A).
Multiple Mode: Control of the mode selection is via DI signals. For example, either
Pt or Pr or S control mode can be selected via DI signals, S-P and Pt-
Pr (see Table 11.A).
Direction 0 1
Forward
Reverse
his parameter is used to determine the polarity of analog monitor outputs and
position pulse outputs. The analog monitor outputs can be configured with
different polarity individually, but the position pulse outputs have to be each with
the same polarity.
A: Analog monitor outputs polarity
0: MON1(+), MON2(+)
1: MON1(+), MON2(-)
2: MON1(-), MON2(+)
3: MON1(-), MON2(-)
B: Position pulse outputs polarity
0: Forward output
1: Reverse output
Low-frequency Vibration
P1 - 25 VSF1 Address: 0132H, 0133H
Suppression (1)
Default: 100.0 Related Section: Section 7.3.2.9
Applicable Control Mode: Pt/Pr
Unit: Hz
Range: 1.0 ~ 100.0
Data Size: 16-bit
Display Format: Decimal
Settings:
This parameter is used to set the first group of the low-frequency of mechanical
system. It can be used to suppress the low-frequency vibration of mechanical
system. If P1-26 is set to 0, this parameter is disabled.
Low-frequency Vibration
P1 - 26 VSG1 Address: 0134H, 0135H
Suppression Gain (1)
Default: 0 Related Section: Section 7.3.2.9
Applicable Control Mode: Pt/Pr
Unit: N/A
Range: 0 ~ 9 (0: Disable the function of P1-25)
Data Size: 16-bit
Display Format: Decimal
Settings:
This parameter is used to set the vibration suppression gain for P1-25. When the
setting value is higher, the position response is quicker. However, if the setting value is
over high, it may addect the normal operation of servo motor. It is recommended to
set P1-26 as 1.
Low-frequency Vibration
P1 - 27 VSF2 Address: 0136H, 0137H
Suppression (2)
Default: 100.0 Related Section: Section 7.3.2.9
Applicable Control Mode: Pt/Pr
Unit: Hz
Range: 1.0 ~ 100.0
Data Size: 16-bit
Display Format: Decimal
Settings:
This parameter is used to set the second group of the low-frequency of mechanical
system. It can be used to suppress the low-frequency vibration of mechanical system.
If P1-28 is set to 0, this parameter is disabled.
Low-frequency Vibration
P1 - 28 VSG2 Address: 0138H, 0139H
Suppression Gain (2)
Default: 0 Related Section: Section 7.3.2.9
Applicable Control Mode: Pt/Pr
Unit: N/A
Range: 0 ~ 9 (0: Disable the function of P1-27)
Data Size: 16-bit
Display Format: Decimal
Settings:
This parameter is used to set the vibration suppression gain for P1-27. When the
setting value is higher, the position response is quicker. However, if the setting
value is over high, it may addect the normal operation of servo motor. It is
recommended to set P1-28 as 1.
Please note:
1. When servo is commanded off and the off delay time set by P1-43 has not
elapsed, if the motor speed is lower than the setting value of P1-38, the
electromagnetic brake will be engaged regardless of the off delay time set by
P1-43.
2. When servo is commanded off and the off delay time set by P1-43 has elapsed, if
the motor speed is higher than the setting value of P1-38, electromagnetic brake
will be engaged regardless of the current motor speed.
3. When the servo drive is disabled (Servo Off) due to a fault (except AL022) or by
OPST (Operational stop)) being activated, if the off delay time set by P1-43 is a
negative value, it will not affect the operation of the motor. A negative value of
the off delay time is equivalent to one with a zero value.
Condition 3:
1. Speed Command: It is the speed command input by the users (no Accel/Decel),
not the frond-end command of speed control loop. The source of this command
includes analog voltage and registers.
2. Feedback Speed: It is the actual motor speed which is filtered.
3. Get Absolute Value
4. Judge if the speed error is equal and below the setting value of P1-47: When P1-
47 is set to 0, this digital output will be always off.
5. ON or OFF: When the speed error is equal and below the setting value of P1-47,
SP_OK will be ON; otherwise, SP_OK will be OFF.
Display 0 0 Y Y
Range - - 0~1 0~1
X=0: MC_OK will not be always ON after it is activated.
X=1: MC_OK will be always ON after it is activated.
Y=0: Servo fault. AL380 will not be activated.
Y=1: Servo fault. AL380 will be activated.
Model Default
400W 40Ω
750W ~ 1.5kW 40Ω
2kW ~ 3kW 20Ω
Model Default
400W 40W
750W~1.5kW 60W
2kW~3kW 100W
Settings:
This parameter is used to set output overload time. If the setting value of parameter
P1-56 is set to 0 ~ 100, the function of parameter P1-56 is enabled. When the motor
has reached the output overload time set by parameter P1-56, the motor will send a
warning to the drive. After the drive has detected the warning, the DO signal OLW will
be activated. If the setting value of parameter P1-56 exceeds 100, the function of
parameter P1-56 is disabled.
tOL = Permissible Time for Overload x the setting value of parameter P1-56
When overload accumulated time (continuously overload time) exceeds the value of
tOL, the overload warning signal will output, i.e. DO signal, OLW will be ON. However, if
the accumulated overload time (continuous overload time) exceeds the permissible
time for overload, the overload alarm (AL006) will occur.
For example:
If the setting value of parameter P1-56 (Output Overload Warning Time) is 60%, when
the permissible time for overload exceeds 8 seconds at 200% rated output, the
overload fault (AL006) will be detected and shown on the LED display.
At this time, tOL = 8 x 60% = 4.8 seconds
Result:
When the drive output is at 200% rated output and the drive is continuously
overloaded for 4.8 seconds, the overload warning signal will be ON, i.e. DO signal OLW
will be activated. If the drive is continuously overloaded for 8 seconds, the overload
alarm will be detected and shown on the LED display (AL006). Then, Servo Fault
signal will be ON (DO signal ALRM will be activated).
command. The parameter P1-06 is Low-pass Filter and parameter P1-59 is Moving
Filter. The differences are that Low-pass Filter is usually used to smooth the end of
the command but Moving Filter can be used to smooth the start and the end of
step analog voltage speed command. Using Moving Filter can facilitate the
smooth operation of the motor very effectively.
Therefore, it is recommended to use P1-06 Low-pass Filter when the speed
command from the external controller is applied for position control loop. If the
command is for speed control only, using Moving Filter P1-59 can achieve better
(smooth) performance.
A: DO Function Settings:
For the setting value of P2- 18 ~ P2-22, please refer to Table 11.A.
B: DO Enabled Status Settings:
0: Normally closed (contact b)
1: Normally open (contact a)
For example, when P2-18 is set to 101, it indicates that the function of DO1 is SRDY
(Servo ready, setting value is 0x01) and it requires a normally open contact to be
connected to it.
Please re-start the servo drive after parameters have been changed.
Settings:
0: Disabled all functions described below.
1: Force the servo drive to be Servo On (upon software)
2: Reserved
3: Reserved
4: Reserved
5: After setting P2-30 to 5, the setting values of all parameters will lost (not remain in
memory) at power-down. When the parameters data are no more needed, using this
mode can allows users not to save parameters data into memory without damaging the
EEPROM. P2-30 should be set to 5 when using communication control function.
6: Reserved
7: Reserved
8: Reserved
- 1, -5: Disable the function of setting value 1 and 5.
- 2, -3, -4,-6, -7, -8: Reserved
When the setting value of A is set to 0 or display is 0, it indicates that the load inertia
estimation of semi-auto tuning mode has been executed but not been completed yet.
When the setting value of A is set to 1, it indicates that the load inertia estimation of semi-
auto tuning mode has been completed. The measured load inertia is memorized in P1-37. If
P2-33 is reset to 0, the servo drive will perform continuous adjustment for estimating the
load inertia (P1-37) again.
B: Reserved.
0F 800
10 750
11 700
12 650
13 600
14 550
15 500
16 450
17 400
18 350
19 300
1A 250
1B 200
1C 175
1D 150
1E 125
1F 100
Bit1 Bit0
Bit0: DI SPD0/SPD1 speed command trigger mode
0: by level
1: by rising edge
Bit1: DI TCM0/TCM1 torque command trigger mode
0: by level
1: by rising edge
When the servo drive is rising-edge triggered, the internal commands work as
follows:
A: Execute internal command 1
B: Execute internal command 2
C: Execute internal command 3
D: Execute internal command 3
Bit6
Bit6: Abnormal pulse command detection
0: enable abnormal pulse command detection
1: disable abnormal pulse command detection
Bit7
Bit7: Reserved. Must be set to 0.
Bit8
Bit8: U, V, W wiring error detection
1: enable U, V, W wiring error detection
Bit9
Bit10
Bit10: DI ZCLAMP function selection
When the following conditions are all met, ZCLAMP function will be activated.
Condition1: Speed mode
Condition2: DI ZCLAMP is activated.
Condition3: External analog speed command or internal registers speed
command is less than parameter P1-38.
0: When the command source is an analog speed command, the users can use
ZCLAMP DI signal to stop the motor at the desire position and do not care the
acceleration and deceleration speed curve of the analog speed command. The
motor will be locked at the position when ZCLAMP conditions are satisfied.
0: When the command source is an internal speed command, the users can use
ZCLAMP DI signal to stop the motor at the desire position and keep the the
acceleration and deceleration speed curve of the internal speed command. The
motor will be locked at the position when ZCLAMP conditions are satisfied.
1: When the command source is an analog speed command, the users can use
ZCLAMP DI signal to stop the motor at the desire position and do not care the
acceleration and deceleration speed curve of the internal speed command. When
ZCLAMP conditions are satisfied, the speed command is decreased to 0 rpm.
When ZCLAMP conditions are not satisfied, the speed command will follow the
analog speed command through Accel/Decel S-curve.
1: When the command source is an internal speed command, the users can use
ZCLAMP DI signal to stop the motor at the desire position and keep the
acceleration and deceleration speed curve of the analog speed command. When
ZCLAMP conditions are satisfied, the speed command is forced to 0 rpm directly.
Bit11
Bit11: NL(CWL)/PL(CCWL) pulse input inhibit function
0: Disable NL(CWL)/PL(CCWL) pulse input inhibit function. In Pt mode, no matter NL
or PL exists or not, external position pulse command will be input into the servo drive.
1: Enable NL(CWL)/PL(CCWL) pulse input inhibit function. In Pt mode, if NL exists,
the external NL pulse input into the servo drive will be inhibited and PL pulse input
will be accepted. On the one hand, in Pt mode, if PL exists, the external PL pulse
input into the servo drive will be inhibited and PL pulse input will be accepted.
Please note:
If NL and PL both exist, NL and PL pulse input into the servo drive will be both inhibited.
Bit12
Bit12: Input power phase loss detection function
0: Enable Input power phase loss (AL022) detection function
1: Disable Input power phase loss (AL022) detection function
Bit13
Bit13: Encoder output error detection function
0: Enable encoder output error (AL018) detection function
1: Disable encoder output error (AL018) detection function
Bit15 Bit14
Bit14 ~ Bit15: Reserved. Must be set to 0.
Bit1 Bit0
Display 0 Z Y X
COM Port - CAN - RS-485
Range 0 0~4 0 0~5
Display E T D M
Function SYNC error Target Dead zone Clock correction
range value range setting
Range 1~9 0~9 0~F 1~F
M: Clock correction setting, the value must be within the range from 1 through F,
and the unit is usec.
When setting the CANopen slave to be synchronized with the CANopen master,
the clock of the servo drive must be corrected. This function is used to set the
maximum correction every time.
D: Dead zone range, the value must be within the range from 0 through F, and the
unit is usec.
When the difference between actual value and target value of SYNC signal
reach time does not exceed the dead zone range, the clock correction does not
need to be changed.
T: Target value of SYNC signal reach time, the value must be within the range from
0 through 9, and the standard value of SYNC signal reach time is 500 usec.
Target reach time of synchronization signal = 400 + 10 x setting value of T.
For example:
When T is set to 5, the target reach time of synchronization signal = 400 + 10
x 5 = 450
There should be a buffer between the target value and the standard value. The
target value should be less than the standard value. If the target value is above
than the standard value, an error may occur.
E: SYNC error range, the value must be within the range from 1 through 9, and the
unit is 10 usec.
When the difference between actual value and target value of SYNC signal
reach time is below this range, it indicates that the CANopen slave synchronize
with the CANopen master through synchronization signal.
Word 1 2 3 4
Function driveStat mfStat motionSt driveInput
Parameter POTX1 POTX2 POTX3 POTX4
Word 1 2 3 4
Function dmCtrl refA16 refB32
Parameter POTX1 POTX2 PORX3
P4 - 06
FOT Force Output Contact Control Address: 040CH, 040DH
rb
Default: 0 Related Section: Section 7.2.3
Applicable Control Mode: ALL
Unit: N/A
Range: 0 ~ 0xFF
Data Size: 16-bit
Display Format: Hexadecimal
Settings:
The function of Digital Outout (DO) is determined by the DO setting value. The
user can set DO setting value (0x30 ~ 0x3F) via communication and then write the
values into P4-06 to complete the settings.
Bit00 corresponds with DO setting value 0x30
Bit01 corresponds with DO setting value 0x31
Bit02 corresponds with DO setting value 0x32
Bit03 corresponds with DO setting value 0x33
Bit04 corresponds with DO setting value 0x34
Bit05 corresponds with DO setting value 0x35
Bit06 corresponds with DO setting value 0x36
Bit07 corresponds with DO setting value 0x37
Bit08 corresponds with DO setting value 0x38
Bit09 corresponds with DO setting value 0x39
Bit10 corresponds with DO setting value 0x3A
Bit11 corresponds with DO setting value 0x3B
Bit12 corresponds with DO setting value 0x3C
Bit13 corresponds with DO setting value 0x3D
Bit14 corresponds with DO setting value 0x3E
Bit15 corresponds with DO setting value 0x3F
For example:
When P2-18 is set to 0x0130, it indicates that the state of DO1 is the Bit00 state of
P4-06.
This parameter can also be used to force the state of DO signal. Please refer to
P2-18 ~ P2-22 to assign the functions of digital outouts (DO signals) and section
7.2.3 for the Force Outputs Operation.
P4 - 08g PKEY Digital Keypad Input of Servo Drive Address: 0410H, 0411H
Default: N/A Related Section: N/A
Applicable Control Mode: ALL
Unit: N/A
Range: Read only
Data Size: 16-bit
Display Format: Hexadecimal
Settings:
This parameter is used to check if MODE, UP, DOWN, SHIFT and ENT keys on the
drive keypad being pressed or not. It is used to examine if these five keys work
normally via communication during production.
This parameter is used to set motor deceleration when protection functions, such
as STOP (Motor stop), OVF (Position command overflow), SNL (Reverse software
limit), SPL (Forward software limit), NL (Reverse inhibit limit) or PL (Forward
inhibit limit), etc. are activated.
1.Deceleration time of protection functions include: OVF, CTO(AL020), SPL, SNL,
PL, NL
2.Deceleration time of motor stop command: STP
When entering P5-03, Lower Byte display will show first. After pressing SHIFT key
on the drive keypad, the high byte display will show next.
The values from 0 through F correspond with the setting values from P5-20
through P5-35.
For example, when the setting value X is set to A, it indicates that the motor PL
deceleration time is determined by parameter P5-30.
Display W Z Y X
Function Reserved Limit setting Z pulse setting Homing direction setting
Range - 0~1 0~2 0~8
Settings Y=0: Stop and return X=0: Move forward to
-
to Z pulse. PL(CCWL) used as home.
Y=1: Go forward to Z X=1: Move reverse to
- pulse. NL(CWL) used as home.
Y=2: Ingore Z pulse
When there is a X=2: Move forward to
limit: dedicated home sensor
Z=0: After (ORGP: OFF V ON)
reaching the
X=3: Move reverse to
limit, activate the
dedicated home sensor
limit signal.
Z=1: After (ORGP: OFF V ON)
reaching the - X=4: Move forward and
limit, the motor regard Z pulse as home
will run in the sensor.
reverse X=5: Move reverse and
direction. regard Z pulse as home
sensor.
Y=0: Stop and return X=6: Move forward to
to Z pulse. dedicate home sensor
Y=1: Go forward to Z (ORGP: ON V OFF)
pulse.
X=7: Move reverse to
Y=2: Ingore Z pulse
dedicated home sensor
(ORGP: ON V OFF)
X=8: Regard current
- -
position as home sensor
Display 0 0 Y X
Range - - 0~1 0~ 1
X=0: The data of PATH 1 (P6-02 ~P6-03) will be retained (memorized) when the
power goes off.
X=1: The data of PATH 1 (P6-02 ~P6-03) will not be retained (memorized) when the
power goes off.
Y=0: The data of PATH 2 (P6-04 ~P6-05) will be retained (memorized) when the
power goes off.
Y=1: The data of PATH 2 (P6-04 ~P6-05) will not be retained (memorized) when
the power goes off.
Other settings: Reserved
Bit 3 2 1 0
Function Execute Pr After first After first Start capture
command when position is position is function
capture function captured, the captured, the
has finished. system will position will be
enable the reset.
compare
function
Explanation After capture The compare When the first Setting Bit0 to 1
function has function is point is captured, will enable the
finished, execute enabled already, the position capture function.
Pr # 50 and this setting coordinate will be When capture
command. will become reset. function has
ineffective. finished, the value
of Bit0 will be
reset to 0
automatically.
Bit0: When the value of P5-38 is higher than 0, setting Bit0 to 1 will enable the
capture function and the DO signal, CAP_OK is inactivated. Once the capture
function is enabled, everytime when one position is captured, the setting value of
P5-38 will decrease 1. When the setting value of P5-38 is equal to 0, it indicates
that the capture operation has finished. Then, DO signal, CAP_OK will be activated
and the value of Bit0 will be reset to 0 automatically.
When the value of P5-38 is equal to 0, setting Bit0 to 1 will not enable the capture
function, the DO signal, CAP_OK will be inactivated and then the value of Bit0 will
be reset to 0 automatically. If Bit0 is set to 1 already, the new setting value cannot
be 1. The users only can set Bit0 to 0 to disable the capture function.
Bit1: When Bit1 is set to 1, after first position is captured, the system will set the
value of the current position as the value of the parameter P5-76.
Bit2: When Bit2 is set to 1, after first position is captured, the system will enable the
compare function (Bit0 of P5-59 is set to 1 and the value of P5-58 is set to the last
compare amount). If the compare function is enabled already, this setting will
become ineffective.
Bit3: When Bit3 is set to 1, after capture operation is completed (all positions has
been captured), the position command P50 will be triggered immediately.
B: Capture source settings
0: Capture function is disabled.
1: Reserved (Do not use).
2: Pulse command.
3: Motor encoder
C: Activate state settings
0: Normally open (use N.O. contact)
1: Normally closed (use N.C. contact)
D: Trigger time settings (unit: msec)
Bit 3 2 1 0
Function - After the last Cycle mode Start compare
position is function
compared, the
system will
enable the
capture function
Explanation - The capture The compare Setting Bit0 to 1
function is operation will not will enable the
enabled already, stop. compare function.
and this setting When compare
will become function has
ineffective. finished, the value
of Bit0 will be
reset to 0
automatically.
Bit0: When the value of P5-58 is higher than 0, setting Bit0 to 1 will enable the
compare function. Once the compare function is enabled, everytime when one
position is compared, the setting value of P5-58 will decrease 1. When the setting
value of P5-58 is equal to 0, it indicates that the compare operation has finished
and the value of Bit0 will be reset to 0 automatically.
When the value of P5-58 is equal to 0, setting Bit0 to 1 will not enable the compare
function, and then the value of Bit0 will be reset to 0 automatically. If Bit0 is set to
1 already, the new setting value cannot be 1. The users only can set Bit0 to 0 to
disable the compare function.
Bit1: When Bit1 is set to 1, after the last position is compared, the setting value of
P5-58 will be reset and start the compare operation from the first position again.
The compare operation will not stop and the value of Bit0 will be retained as 1.
Bit2: When Bit2 is set to 1, after the last position is compared, the system will
enable the capture function (Bit0 of P5-39 is set to 1 and the value of P5-38 is set
to the last capture amount). If the capture function is enabled already, this setting
will become ineffective.
Bit3: Reserved.
B: Compare source settings
0: Capture axis.
1: Reserved. Do not use.
2: Pulse command.
3: Motor encoder
C: Activate state settings
0: Normally open (use N.O. contact)
1: Normally closed (use N.C. contact)
E: Length of output pulse (unit: 1 msec)
P5 - 76g CPRS Capture 1st Position Reset Data Address: 0598H, 0599H
Default: 0 Related Section: Section 8.10
Applicable Control Mode: ALL
Unit: N/A
Range: -1073741824 ~ +1073741823
Data Size: 32-bit
Display Format: Decimal
Settings:
Refer to P5-39 for explanation.
OPT:
OPT
Bit7 Bit6 Bit5 Bit4
CMD - INS
Control
DI Name DI Function Description Trigger Method
Mode
Position
POS2 POS1 POS0 CTRG Parameters
Command
P6-02
P1 0 0 0 A
P6-03
P6-04
P2 0 0 1 A
P6-05
P6-06
POS0 P3 0 1 0 A
P6-07
POS1 P6-08 Level Triggered Pr
P4 0 1 1 A
POS2 P6-09
P6-10
P5 1 0 0 A
P6-11
P6-12
P6 1 0 1 A
P6-13
P6-14
P7 1 1 0 A
P6-15
P6-16
P8 1 1 1 A
P6-17
Mode
TCM1 REF and GND
T1 OFF OFF
Torque
Tz None command 0
is 0
T2 OFF ON P1-12
-300 ~
T3 ON OFF Internal parameter P1-13
+300 %
T4 ON ON P1-14
GNUM0
Level Triggered Pt
GNUM1
12
At a Glance
What's in this
Chapter? This chapter contains the following topics:
Topic Page
Connector and cable 444
Power Connectors 448
I/O Signal Connector (CN1) 449
I/O Terminal Block Module 449
USB to RJ45 connector for CN3 interface 449
Other Accessories 450
CANopen cable with connectors 450
CANopen connectors, distributors, terminating resistors 451
CANopen cables 452
Connector and
cable Connector
Name Description Reference
Replacement connector set Power connector set,drive side VW3M4121
(power supply, motor, CN5)
I/O connector I/O connector of CN1 interface VW3M4112
I/O terminal block module Terminal block module,with 0.5 m cable VW3M4113
Interface adapter USB to RJ45(RS232) converter for CN3 interface VW3M8131
Cable
Name Description Length Reference
m
standard network cable RJ45 connector on both ends 2 490NTW00002
This cable can be used with the converter VW3M8131 to connect it with CN3 interface.
Connection accessory
Connector for power cable
Description For Item Reference
no.
For motor with flying cable,no BCH0401Op2A1C 1 VW3M5111
brake BCH0601Op2A1C
BCH0602Op2A1C
BCH0801Op2A1C
BCH0802Op2A1C
For motor with flying BCH0601Op2F1C 1 VW3M5112
cable,with brake BCH0602Op2F1C
BCH0801Op2F1C
BCH0802Op2F1C
Military connector BCH1001Op2p1C 1 VW3M5121
BCH1301Mp2p1C
BCH1301Np2p1C
BCH1302Mp2p1C
BCH1302Np2p1C
BCH1303Mp2p1C
BCH1303Np2p1C
BCH1002Op2p1C
BCH1304Np2p1C
Other
Accessories Other Accessories (for Lexium23 Plus series, all models)
Description Commercial reference
50Pin I/O signal connector (CN1) VW3M4112
I/O Terminal Block Module with 0.5m cable VW3M4113
USB to RJ45 (RS-232) connector for CN3 VW3M8131
Communication Cable between Drive and Computer
490NTW00002
(RJ45 plugs)
Regenerative Resistor 400W 40Ω VW3M7111
Regenerative Resistor 1kW 20Ω VW3M7112
Bag of power connectors
VW3M4121
(plugs for power supply, motor, CN5)
CANopen cable
with connectors Description Order no.
CANopen cable, 0.3 m, 2 x RJ45 VW3CANCARR03
CANopen cable, 1 m, 2 x RJ45 VW3CANCARR1
2 m, 2 x RJ45, shielded twisted pair cable 490NTW00002
5 m, 2 x RJ45, shielded twisted pair cable 490NTW00005
12 m, 2 x RJ45, shielded twisted pair cable 490NTW00012
2 m, 2 x RJ45, shielded twisted pair cable with UL and
490NTW00002U
CSA 22.1 certification
5 m, 2 x RJ45, shielded twisted pair cable with UL and
490NTW00005U
CSA 22.1 certification
12 m, 2 x RJ45, shielded twisted pair cable with UL and
490NTW00012U
CSA 22.1 certification
CANopen cable, 1 m, D9-SUB (female) to RJ45 TCSCCN4F3M1T
CANopen cable, 1 m, D9-SUB (female) with
VW3M3805R010
integrated terminating resistor to RJ45
CANopen cable, 3 m, D9-SUB (female) with
VW3M3805R030
integrated terminating resistor to RJ45
CANopen cable, 0.3 m, 2 x D9-SUB (female), LSZH
TSXCANCADD03
standard cable (low-smoke, zero halogen, flame-
retardant, tested as per IEC 60332-1)
CANopen cable, 1 m, 2 x D9-SUB (female), LSZH
standard cable (low-smoke, zero halogen, flame- TSXCANCADD1
retardant, tested as per IEC 60332-1)
CANopen
connectors, Description Order no.
distributors,
terminating CANopen terminating resistor, 120 Ohm, integrated
TCSCAR013M120
resistors in RJ45 connector
CANopen connector with PC interface, D9-SUB
(female), with switchable terminating resistor and
TSXCANKCDF90TP
additional D9-SUB (male) to connect a PC to the bus,
PC interface straight, bus cable angled 90°
CANopen connector, D9-SUB (female), with
TSXCANKCDF90T
switchable terminating resistor, angled 90°
CANopen connector, D9-SUB (female), with
TSXCANKCDF180T
switchable terminating resistor, straight
Four-port tap, for connection of 4 drop lines to trunk
line, 4 x D9-SUB (male) with switchable ter-minating TSXCANTDM4
resistor
Two-port tap for connection of 2 drop lines to trunk
line, with additional commissioning interface, 3 x VW3CANTAP2
RJ45 (female), with switchable terminating resistor
CANopen cables
Cables with open cable ends are suitable for connection of D-SUB con-nectors.
Observe the cable cross section and the connection cross sec-tion of the required
connector.
Description Order no.
CANopen cable, 50 m, [(2 x AWG 22) + (2 x AWG 24)],
LSZH standard cable (low-smoke, zero halogen,
TSXCANCA50
flame-retardant, tested as per IEC 60332-1), both
cable ends open
CANopen cable, 100 m, [(2 x AWG 22) + (2 x AWG 24)],
LSZH standard cable (low-smoke, zero halogen,
TSXCANCA100
flame-retardant, tested as per IEC 60332-1), both
cable ends open
CANopen cable, 300 m, [(2 x AWG 22) + (2 x AWG
24)], LSZH standard cable (low-smoke, zero halogen,
TSXCANCA300
flame-retardant, tested as per IEC 60332-1), both
cable ends open
CANopen cable, 50 m, [(2 x AWG 22) + (2 x AWG 24)],
flame-retardant, tested as per IEC 60332-2, UL TSXCANCB50
certification, both cable ends open
CANopen cable, 100 m, [(2 x AWG 22) + (2 x AWG 24)],
flame-retardant, tested as per IEC 60332-2, UL TSXCANCB100
certification, both cable ends open
CANopen cable, 300 m, [(2 x AWG 22) + (2 x AWG
24)], flame-retardant, tested as per IEC 60332-2, UL TSXCANCB300
certification, both cable ends open
CANopen cable, 50 m, [(2 x AWG 22) + (2 x AWG 24)],
flexible LSZH HD standard cable (low-smoke, zero
halogen, flame-retardant, tested as per IEC 60332- TSXCANCD50
1), for heavy-duty or flexible installation, oil-resistant,
both cable ends open
CANopen cable, 100 m, [(2 x AWG 22) + (2 x AWG 24)],
flexible LSZH HD standard cable (low-smoke, zero
halogen, flame-retardant, tested as per IEC 60332- TSXCANCD100
1), for heavy-duty or flexible installation, oil-resistant,
both cable ends open
CANopen cable, 300 m, [(2 x AWG 22) + (2 x AWG
24)], flexible LSZH HD standard cable (low-smoke,
zero halogen, flame-retardant, tested as per IEC TSXCANCD300
60332-1), for heavy-duty or flexible installation, oil-
resistant, both cable ends open
13
At a Glance
The product may only be repaired by a Schneider Electric customer service center. No
warranty or liability is accepted for repairs made by unauthorized persons.
If you cannot resolve an error yourself please contact your sales office.
Have the following details available:
z Nameplate (type, identification number, serial number, DOM, ...)
z Type of error (such as LED flash code or error number)
z Previous and concomitant circumstances
z Your own assumptions concerning the cause of the error
Also include this information if you return the product for inspection or repair.
http://www.schneider-electric.com
After power is in connected to the AC servo drive, the charge LED will be lit which indicates
that the AC servo drive is ready.
Item Content
z Periodically inspect the screws of the servo drive, motor shaft, terminal
block and the connection to mechanical system. Tighten screws as
necessary as they may loosen due to vibration and varying temperatures.
z Ensure that oil, water, metallic particles or any foreign objects do not fall
inside the servo drive, motor, control panel or ventilation slots and holes.
General Inspection
As these will cause damage.
z Ensure the correct installation and the control panel. It should be free from
airborne dust, harmful gases or liquids.
z Ensure that all wiring instructions and recommendations are followed;
otherwise damage to the drive and or motor may result.
z Inspect the servo drive and servo motor to insure they were not damaged.
z To avoid an electric shock, be sure to connect the ground terminal of servo
drive to the ground terminal of control panel.
z Before making any connection, wait 10 minutes for capacitors to discharge
after the power is disconnected, alternatively, use an appropriate
discharge device to discharge.
z Ensure that all wiring terminals are correctly insulated.
Inspection during z Ensure that all wiring is correct or damage and or malfunction may result.
operation z Visually check to ensure that there are not any unused screws, metal strips,
(Control power is or any conductive or inflammable materials inside the drive.
applied) z Never put inflammable objects on servo drive or close to the external
regenerative resistor.
z Make sure control switch is OFF.
z If the electromagnetic brake is being used, ensure that it is correctly wired.
z If required, use an appropriate electrical filter to eliminate noise to the
servo drive.
z Ensure that the external applied voltage to the drive is correct and
matched to the controller.
z Ensure that the cables are not damaged, stressed excessively or loaded
heavily. When the motor is running, pay close attention on the connection
of the cables and notice that if they are damaged, frayed or over extended.
z Check for abnormal vibrations and sounds during operation. If the servo
motor is vibrating or there are unusual noises while the motor is running,
please contact the dealer or manufacturer for assistance.
z Ensure that all user-defined parameters are set correctly. Since the
characteristics of various machines are different, in order to avoid
Inspection during
accident or cause damage, do not adjust the parameter abnormally and
operation
ensure the parameter setting is not an excessive value.
(Control power is
z Ensure to reset some parameters when the servo drive is off (Please refer
applied)
to Chapter 10 of the user manual). Otherwise, it may result in malfunction.
z If there is no contact sound or there be any unusual noises when the
relay of the servo drive is operating, please contact your distributor for
assistance or contact with Schneider Electric.
z Check for abnormal conditions of the power indicators and LED
display. If there is any abnormal condition of the power indicators and
LED display, please contact your distributor for assistance or contact
with Lexium 23 Plus.
13.3 Maintenance
z Smooth capacitor
The characteristics of smooth capacitor would be deteriorated by ripple current
affection. The life of smooth capacitor varies according to ambient temperature
and operating conditions. The common guaranteed life of smooth capacitor is ten
years when it is properly used in normal air-conditioned environment.
z Relay
The contacts will wear and result in malfunction due to switching current. The life of
relay varies according to power supply capacity. Therefore, the common
guaranteed life of relay is cumulative 100,000 times of power on and power off.
z Cooling fan
The cooling fan life is limited and should be changed periodically. The cooling fan
will reach the end of its life in 2~3 years when it is in continuous operation. However,
it also must be replaced if the cooling fan is vibrating or there are unusual noises.
WARNNG
UNINTENDED BEHAVIOR
The behavior of the drive system is governed by numerous stored data or settings.
Unsuitable settings or data may trigger unexpected movements or responses to
signals and disable monitoring functions.
z Do NOT operate the drive system with unknown settings or data.
z Verify that the stored data and settings are correct.
z When commissioning, carefully run tests for all operating states and
potential error situations.
z Verify the functions after replacing the product and also after making
changes to the settings or data.
z Only start the system if there are no persons or obstructions in the
hazardous area.
Failure to follow these instructions can result in death, serious injury or
equipment damage.
Prepare a list with the parameters required for the functions used.
WARNNG
UNEXPECTED MOVEMENT
Drive systems may perform unexpected movements because of incorrect
connection or other errors.
z Operate the device with approved motors only. Even if motors are similar,
different adjustment of the encoder system may be a source of hazards.
z Even if the connectors for power connection and encoder match
mechanically, this does NOT imply that they may be used.
Failure to follow these instructions can result in death, serious injury or
equipment damage.
z Switch off all supply voltages. Verify that no voltages are present (safety instructions).
z Label all connections and uninstall the product.
z Note the identification number and the serial number shown on the product nameplate
for later identification.
z Install the new product as per chapter 5 "Installation".
Shipping The product must be protected against shocks during transportation. If possible, use
the original packaging for shipping.
Storage The product may only be stored in spaces where the specified permissible ambient
conditions for room temperature and humidity are met. Protect the product from
dust and dirt.
Disposal The product consists of various materials that can be recycled and must be disposed
of separately. Dispose of the product in accordance with local regulations.