Submersible Motors

Application ◆ Installation ◆ Maintenance

50 Hz, Single and Three-Phase Motors
2011 AIM MANUAL

AUS-NZ
FRANKLIN ELECTRIC

The Company You Trust Deep Down

 ATTENTION!
IMPORTANT INFORMATION FOR INSTALLERS OF THIS EQUIPMENT!
THIS EQUIPMENT IS INTENDED FOR INSTALLATION BY TECHNICALLY QUALIFIED PERSONNEL.
FAILURE TO INSTALL IT IN COMPLIANCE WITH NATIONAL AND LOCAL ELECTRICAL CODES,
AND WITHIN FRANKLIN ELECTRIC RECOMMENDATIONS, MAY RESULT IN ELECTRICAL SHOCK
OR FIRE HAZARD, UNSATISFACTORY PERFORMANCE, AND EQUIPMENT FAILURE. FRANKLIN
INSTALLATION INFORMATION IS AVAILABLE FROM PUMP MANUFACTURERS AND DISTRIBUTORS,
AND DIRECTLY FROM FRANKLIN ELECTRIC. CALL 1300 FRANKLIN FOR INFORMATION.

WARNING

SERIOUS OR FATAL ELECTRICAL SHOCK MAY RESULT FROM FAILURE TO CONNECT THE MOTOR,
CONTROL ENCLOSURES, METAL PLUMBING, AND ALL OTHER METAL NEAR THE MOTOR OR CABLE,
TO THE POWER SUPPLY GROUND TERMINAL USING WIRE NO SMALLER THAN MOTOR CABLE
WIRES. TO REDUCE RISK OF ELECTRICAL SHOCK, DISCONNECT POWER BEFORE WORKING ON
OR AROUND THE WATER SYSTEM. DO NOT USE MOTOR IN SWIMMING AREAS.
 Commitment To Quality
Franklin Electric is committed to provide customers
with defect free products through our program of
continuous improvement. Quality shall, in every case,
take precedence over quantity.

ATTENTION
All installations and associated wiring is to be in accordance
with AS/NZS 3000:2000 (Australian/New Zealand Wiring Rules).

Cable selection with respect to voltage drop and current carrying capacity is to be
in accordance with AS/NZS 3008.1.1:1998 (Electrical Installations – Selection of Cables)

In Australia and New Zealand you may need to be licenced or hold a restricted licence to
install, connect or disconnect an electrical appliance. Check with your state/regional
electrical regulatory body first. Always use qualified tradespeople.

The use of Non submersible electrical drop cable does not conform to the Wiring Rules AS/NZS 3008
as confirmed by all eight States/Territories and New Zealand Electrical Authorities as of May 2011

www.franklin-electric.com.au
 Submersible Motors

Application • Installation • Maintenance Manual

The submersible motor is a reliable, efficient and trouble- All considerations of application, installation, and
free means of powering a pump. Its needs for a long maintenance of submersible motors relate to these four
operational life are simple. They are: areas. This manual will acquaint you with these needs
1. A suitable operating environment and assist you if service or maintenance is required.
2. An adequate supply of electricity
3. An adequate flow of cooling water over the motor
4. An appropriate pump load

Contents
Application - All Motors Application - SubDrive/MonoDrive Series
Storage ........................................................................ 3 Breaker and Cable Length ........................................ 30
Frequency of Starts ..................................................... 3 Three-Phase Motor Specifications ........................... 30
Mounting Position ....................................................... 3 Dip Switch Settings ................................................... 30
Transformer Capacity .................................................. 4 Three-Phase Motor Specifications ......................31-32
Effects of Torque ......................................................... 4 Addendum - Engine Driven Generators . ................. 33
Engine Driven Generators ...................................5 & 33
Use of Check Valves ................................................... 5 Submersible Motor Installation Record (No. 2207)
Well Diameters, Casing, Top Feeding, Screens ......... 6 Submersible Booster Installation Record (No. 3655)
Water Temperature and Flow ...................................... 6 Submersible Pump Installation Check List (No.3656)
Flow Inducer Sleeve .................................................... 6
Head Loss Past Motor ................................................ 7 Installation - All Motors
Hot Water Applications ............................................... 8
Submersible Motors - Dimensions ........................... 34
Drawdown Seals . ........................................................ 9
Pump to Motor Coupling ........................................... 35
Grounding Control Boxes and Panels ........................ 9
Shaft Height and Free End Play ................................ 35
Grounding Surge Arrestors ......................................... 9
Diaphragm Position Measurement............................ 35
Control Box and Panel Environment ........................... 9
Splicing Submersible Cables .................................... 36
Equipment Grounding ................................................. 9
Submersible Leads and Cables ................................ 36
Tightening Lead Connector Jam Nut . ...................... 36
Application - Single-Phase Motors
3-Wire Control Boxes ................................................ 10 Maintenance - All Motors
2-Wire Motor Solid State Controls ............................ 10 System Troubleshooting ......................................37-38
Cable Selection - 2-Wire or 3-Wire ........................... 11 Preliminary Tests ....................................................... 39
Two or more Different Cable Sizes ........................... 12 Insulation Resistance ................................................ 40
Single-Phase Motor Specifications ..................... 13-14 Resistance of Drop Cable ......................................... 40

Application - Three-Phase Motors Maintenance - Single-Phase Motors & Controls

Cable Selection - 70°C 3 or 6 Lead .......................... 15 Identification of Cables ............................................. 41
Three-Phase Motor Specifications ...................... 16-19 Single-Phase Control Boxes ..................................... 41
Three-Phase Motor Specification - HiTemp ............. 20 Ohmmeter Tests ........................................................ 42
Overload Protection .................................................. 21 QD Control Box Parts . .............................................. 43
SubMonitor Three Phrase Protection ....................... 22 Integral HP Control Box Parts . ................................. 43
Power Factor Correction ........................................... 22 Control Box Wiring Diagrams . ............................ 44-45
Three-Phase Starter Diagrams ................................. 23
Three-Phase Power Unbalance ................................ 24
Rotation and Current Unbalance .............................. 24 Maintenance - Electronic Products
Three-Phase Motor Lead Identification .................... 25 Pumptec-Plus Troubleshooting After Installation ..... 46
Reduced Voltage Starters ......................................... 26 Pumptec-Plus Troubleshooting During Installation .. 47
In-line Booster Pump Systems ............................26-28 SubDrive/Mono Drive Troubleshooting .................... 49
Variable Speed Operation ....................................28-29 Pumptec Troubleshooting ......................................... 50
Subtrol-Plus Troubleshooting .............................. 51-52
SubMonitor Troubleshooting . ................................... 53
Abbreviations.............................................................. 54
 Application - All Motors
Application - All Motors
Storage
Franklin Electric submersible motors are a water- When the storage temperature does not exceed 37°C,
lubricated design. The fill solution consists of a mixture storage time should be limited to two years. Where
of de-ionized water and Propylene Glycol (a non-toxic temperatures reach 37° to 54°C, storage time should be
antifreeze). The solution will prevent damage from limited to one year.
freezing in temperatures to -40°C; motors should be Loss of a few drops of liquid will not damage the motor
stored in areas that do not go below this temperature. as an excess amount is provided, and the filter check
The solution will partially freeze below -3°C, but no valve will allow lost liquid to be replaced by filtered well
damage occurs. Repeated freezing and thawing should water upon installation. If there is reason to believe there
be avoided to prevent possible loss of fill solution. has been a considerable amount of leakage, consult the
There may be an interchange of fill solution with well water factory for checking procedures.
during operation. Care must be taken with motors removed
from wells during freezing conditions to prevent damage.

Frequency of Starts
The average number of starts per day over a period of TABLE 3 Number of Starts
months or years influences the life of a submersible
Motor Rating Max Starts Per 24 Hr. Period
pumping system. Excessive cycling affects the life of
control components such as pressure switches, starters, HP KW Single-Phase Three-Phase
relays and capacitors. Rapid cycling can also cause
motor spline damage, bearing damage, and motor Up to .75 HP Up to .55 300 300
overheating. All these conditions can lead to reduced
1 thru 5.5 .75 thru 4 100 300
motor life.
The pump size, tank size and other controls should be 7.5 thru 30 5.5 thru 22 50 100
selected to keep the starts per day as low as practical for
40 and over 30 and over 100
longest life. The maximum number of starts per 24-hour
period is shown in Table 3.
Motors should run a minimum of one minute to dissipate
heat build up from starting current.

Mounting Position
Franklin submersible motors are designed primarily for As the mounting position becomes further from vertical
operation in the vertical, shaft-up position. and closer to horizontal, the probability of shortened
During acceleration, the pump thrust increases as its thrust bearing life increases. For normal thrust bearing
output head increases. In cases where the pump head life expectancy with motor positions other than shaft-up,
stays below its normal operating range during startup follow these recommendations:
and full speed condition, the pump may create upward 1. Minimize the frequency of starts, preferably to
thrust. This creates upward thrust on the motor upthrust fewer than 10 per 24-hour period.
bearing. This is an acceptable operation for short periods 2. Do not use in systems which can run even for
at each start, but running continuously with upthrust may short periods at full speed without thrust toward
cause excessive wear on the upthrust bearing. the motor.
With certain restrictions, motors are also suitable for
operations in positions from shaft-up to shaft-horizontal.

3
 Application - All Motors
Application - All Motors
Transformer Capacity - Single-Phase or Three-Phase
Distribution transformers must be adequately sized to and the smallest transformer required for open or closed
satisfy the KVA requirements of the submersible motor. three-phase systems. Open systems require larger
When transformers are too small to supply the load, transformers since only two transformers are used.
there is a reduction in voltage to the motor. Other loads would add directly to the KVA sizing
Table 4 references the motor horsepower rating, single- requirements of the transformer bank.
phase and three-phase, total effective KVA required,

TABLE 4 Transformer Capacity

Smallest KVA Rating-Each Transformer NOTE: Standard KVA ratings are shown. If
Motor Rating power company experience and practice allows
Total Effective KVA
Required Open WYE or DELTA Closed WYE or DELTA transformer loading higher than standard, higher
HP KW 2-Transformers 3-Transformers loading values may be used for transformer(s)
1.5 1.1 3 2 1 to meet total effective KVA required provided
correct voltage and balance is maintained.
2 1.5 4 2 1.5
3 2.2 5 3 2
5 3.7 7.5 5 3
7.5 5.5 10 7.5 5
10 7.5 15 10 5
15 11 20 15 7.5
20 15 25 15 10
25 18.5 30 20 10
30 22 40 25 15
40 30 50 30 20
50 37 60 35 20
60 45 75 40 25
75 55 90 50 30
100 75 120 65 40
125 90 150 85 50
150 110 175 100 60
175 130 200 115 70
200 150 230 130 75

Effects of Torque
During starting of a submersible pump, the torque To safely withstand maximum unscrewing torques with
developed by the motor must be supported through a minimum safety factor of 1.5, tightening all threaded
the pump, delivery pipe or other supports. Most pumps joints to at least 13.57 N-m per motor horsepower is
rotate in the direction which causes unscrewing torque recommended (Table 4A). It may be necessary to tack
on right-handed threaded pipe or pump stages. All or strap weld pipe joints on high horsepower pumps,
threaded joints, pumps and other parts of the pump especially at shallower settings.
support system must be capable of withstanding the
maximum torque repeatedly without loosening or
breaking. Unscrewing joints will break electrical cable
and may cause loss of the pump-motor unit.

TABLE 4A Torque Required (Examples)

Motor Rating Minimum Safe
HP x 13.57 N-m
HP KW Torque-Load

1 HP & Less .75 KW & Less 1 X 13.57 13.57 N-m

20 HP 15 KW 20 X 13.57 271.4 N-m
75 HP 55 KW 75 x 13.57 1017.8 N-m
200 HP 150 KW 200 x 13.57 2714 N-m

4
 Application - All Motors
Application - All Motors
Engine Driven Generators
Refer to generator manufacturers recommendations and
locked rotor amps listed on page 13 (single-phase) and
pages 16-17 (three-phase).

Refer to Page 33

Use of Check Valves

It is recommended that one or more check valves always a reverse direction. If the pump is started while this is
be used in submersible pump installations. If the pump happening, a heavy strain may be placed across the
does not have a built in check valve, a line check valve pump motor assembly. It can also cause excessive
should be installed in the discharge line within 7.5 metres thrust bearing wear because the motor is not turning
of the pump and below the draw down level of the water fast enough to ensure an adequate film of water
supply. For deeper settings it is recommended that between the thrust bearing and the thrust shoes.
line check valves be installed per the manufacturer’s B. Upthrust - With no check valve, or with a leaking
recommendations. check valve, the unit start under a zero head
Swing type check valves an not acceptable and should condition. This causes an uplifting or upthrust
never be used with submersible motors/pumps. Swing on the impeller-shaft assembly in the pump. This
type check valves have a slower reaction time which can movement carries across the pump-motor
cause water hammer (see below). Internal pump check coupling and creates an upthrust condition in the
valves or spring loaded check valves close quickly and motor. Repeated upthrust can cause premature
help eliminate water hammer. failure of both the pump and the motor.
Check valves are used to hold pressure in the system C. Water Hammer - If the lowest check valve is more
when the pump stops. They also prevent backspin, water that 9.0 metres above the standing water level, or
hammer and upthrust. Any of these can lead to early a lower check valve leaks and the check valve above
pump or motor failure. holds, a partial vacuum is created in the discharge
piping. On the next pump start, water moving at
NOTE: Only positive sealing check valves should be used in very high velocity fills the void and strikes the closed
submersible installations. Although drilling the check valves or check valve and the stationary water in the pipe
using drain-back check valves may prevent back spinning, they above it, causing a hydraulic shock.
create upthrust and water hammer problems.
This shock can split pipes, break joints and
A. Backspin - With no check valve or failed check damage the pump and/or motor. Water hammer
valve, the water in the drop pipe and the water in the is an easily detected noise. When discovered, the
system can flow down the discharge pipe when the system should be shut down and the pump installer
motor stops. This can cause the pump to rotate in contacted to correct the problem.

5
 Application - All Motors
Application - All Motors
Wells-Large Diameter, Uncased, Top Feeding & Screened Sections
Franklin Electric submersible motors are designed to • Pump is in an open body of water.
operate with a cooling flow of water over the motor. • Pump is in a rock well or below the well casing.
If the pump installation does not provide the minimum • The well is “top-feeding”.
flow shown in Table 6, a flow inducer sleeve (flow sleeve)
must be used. The conditions requiring a flow sleeve are: • Pump is set in or below screens or perforations.
• Well diameter is too large to meet Table 6
flow requirements.

Water Temperature and Flow

Franklin Electric submersible motors are designed to TABLE 6 Required Cooling Flow
operate up to full load horsepower in water up to 30°C. A Minimum l/m required for motor cooling in water up to 30°C
flow of 7.62 cm/sec for 4” motors rated 2.2kW and higher,
and 15.24 cm/sec for 6 and 8 inch motors is required for Casing or 4” Motor (2.2-7.5kW) 6” Motor 8” Motor
Sleeve I.D. 7.62 cm/sec. 15.24cm/sec 15.24cm/sec
proper cooling. Table 6 shows minimum flow rates, in
(mm) l/m l/m l/m
l/m, for various well diameters and motor sizes.
102 4.5 - -
If the motor is operated in water over 30°C, water
127 26.5 - -
flow past the motor must be increased to maintain
152 49 34 -
safe motor operating temperatures. See HOT WATER
178 76 95 -
APPLICATIONS on Page 7.
203 114 170 40
254 189 340 210
305 303 530 420
356 416 760 645
406 568 1060 930

.25 ft/sec = 7.62 cm/sec .50 ft/sec = 15.24 cm/sec

1 inch = 2.54 cm

Flow Inducer Sleeve

If the flow rate is less than specified or coming WORM GEAR SAW CUTS
CLAMPS
from above the pump, then a flow inducer
sleeve must be used. A flow sleeve is always
required in an open body of water. FIG 1 shows
a typical flow inducer sleeve construction. INTAKE NOTCH OUT
FOR CABLE
GUARD
EXAMPLE: A six-inch motor and pump that
FLOW INDUCER
delivers 200 l/m will be installed in a 254 mm SLEEVE LOCK NUTS
well. From Table 6, 340 l/m would be required INSIDE SLEEVE
to maintain proper cooling. In this case adding
an 203 mm or smaller flow sleeve provides the SUBMERSIBLE
MOTOR
BOTTOM END VIEW
required cooling.
CENTERING BOL T

CENTERING
CENTERING BOLTS BOLT HOLE
MUST BE LOCATED (3 REQUIRED)
ON MOTOR CASTING.
DO NOT LOCATE ON
STATOR SHELL.

FIG. 1

6
 Application - All Motors
Application - All Motors
Head Loss From Flow Past Motor
Table 7 lists the approximate head loss due to flow
between an average length motor and smooth casing or
flow inducer sleeve.

TABLE 7 Head Loss in Meters at Various Flow Rates

Motor Diameter 4” 4” 4” 6” 6” 6” 8” 8”

Casing ID in mm 102 127 152 152 178 203 206 254

95 0.09
189 0.37
378 1.4 0.09 0.52
568 3.1 0.18 0.06 1.1
Flow Rate in l/m

757 0.34 0.12 1.9 0.15 2.1

946 0.55 0.21 2.9 0.24 3.2
1136 0.75 0.3 4.1 0.37 0.06 4.5
1514 7.2 0.61 0.12 7.5
1893 0.94 0.21 11.4 0.2
2271 1.3 0.3 15.9 0.3
3028 0.5
3785 0.7

Hot Water Applications

When the pump-motor operates in water hotter than TABLE 7A Minimum l/m Required for .91 m/sec Flow Rate
30°C, a flow rate of at least .91 m/sec is required. Casing or 4” High
6” Motor 8” Motor
When selecting the motor to drive a pump in over 30°C Sleeve I.D. Thrust Motor
water, the motor horsepower must be de-rated per the mm l/m l/m l/m
following procedure.
102 57
1. Using Table 7A, determine pump l/m required for
127 303
different well or sleeve diameters. If necessary, add
a flow sleeve to obtain at least .91 m/sec flow rate. 152 606 197
178 568
203 984 227
254 1970 1250
305 2460
356 3860
406 5530

7
 946 0.55 0.21 2.9 0.24 3.2

Flow Rate i
1136 0.75 0.3 4.1 0.37 0.06 4.5
1514 7.2 0.61 0.12 7.5
1893
2271 Application - All Motors 0.94
1.3
0.21
0.3
11.4
15.9
0.2
0.3
3028 0.5
3785 0.7

Hot Water Applications Application - All Motors

When the pump-motor operates in water hotter than TABLE 7A Minimum l/m Required for .91 m/sec Flow Rate
30°C, a flow rate of at least .91 m/sec is required. Casing or 4” High
6” Motor 8” Motor
When
2. selecting
Determinethe motor
pump KWto(HP)
drive a pump in over 30°C Sleeve I.D. Thrust Motor
water, required
the motorfrom
horsepower
the pumpmust be de-rated per the mm l/m l/m l/m
following procedure. curve. 4.5 (6)
manufacturer’s

Brake KW (Horsepower)
1. Using Table 7A, determine pump l/m3.7 required
(5) for
EXAMPLE
127
102 57
303
A

different well or sleeve diameters. If necessary, add

B
a flow sleeve to obtain at least .91 m/sec flow rate. 152 606 197
3.0 (4)
178 568
C
2.2 (3) 203 984 227
254 1970 1250
1.5 (2) 305 2460

Application.75- (1)All Motors 356

406
3860
5530
0
0 18.9 37.9 56.8 75.7 94.6 113.6 132.5 155 174.4 193.8
2. Determine pump KW (HP)
required from the pump 4.5 (6) Liters Per Minute
manufacturer’s curve.
Brake KW (Horsepower)

3.7 (5)
EXAMPLE FIG. 2 MANUFACTURER’S PUMP CURVE A

TABLE 8 Heat Factor Multiplier at .91 m/sec Flow Rate B

3. Multiply the pump KW (HP) 3.0 (4)
Maximum 1/3 - 5 HP 7 1/2 - 30 HP Over 30HP
required by the heat factor Water Temperature .25 - 3.7 KW 5.5 - 22 KW Over 22 KW
C
multiplier from Table 8. 2.2 (3) 60°C 1.25 1.62 2.00
55°C 1.11 1.32 1.62
1.5 (2)
50°C 1.00 1.14 1.32
7
4. Select a rated KW (HP) .75 (1) 45°C 1.00 1.00 1.14
motor that is at least the 40°C 1.00 1.00 1.00
value calculated in Item 3. 0 35°C 1.00 1.00 1.00
0 18.9 37.9 56.8 75.7 94.6 113.6 132.5 155 174.4 193.8

Liters Per Minute

Hot Water Applications - Example FIG. 2 MANUFACTURER’S PUMP CURVE

EXAMPLE: A 6” pump end requiring 29.1 KW TABLE

(398HP)
Heat Factor Multiplier at .91 m/sec Flow Rate
input
3. will pumpthe
Multiply 51°C water
pump KW in(HP)
an 203 mm well at Maximum
a 1/3 - 5 HP 7 1/2 - 30 HP Over 30HP
deliveryrequired
rate of 530
by thel/m. From
heat Table 7A, a 152Water
factor mmTemperature
flow .25 - 3.7 KW 5.5 - 22 KW Over 22 KW
sleeve multiplier
will be required to increase
from Table 8. the flow rate to at
60°C 1.25 1.62 2.00
least .91 m/sec.
55°C 1.11 1.32 1.62
Using Table 8, the 1.62 heat factor multiplier is selected
because the KW (HP) required is over 22 KW (30 HP) and 50°C 1.00 1.14 1.32
water
4. temperature
Select a rated is KW
above(HP) 50°C. Multiply 29.1 KW x
45°C 1.00 1.00 1.14
1.62 (multiplier),
motor thatwhich equals
is at least the47.1 KW (63.2 HP). This
40°C
is 1.00 1.00 1.00
the minimum rated full load
value calculated horsepower
in Item 3. usable at 21.9
KW (39 HP) in 51°C. 35°C 1.00 1.00 1.00

Hot Water Applications - Example

EXAMPLE: A 6” pump end requiring 29.1 KW (39 HP)
input will pump 51°C water in an 203 mm well at a
delivery rate of 530 l/m. From Table 7A, a 152 mm flow
sleeve will be required to increase the flow rate to at
least .91 m/sec.
Using Table 8, the 1.62 heat factor multiplier is selected
because the KW (HP) required is over 22 KW (30 HP) and
water temperature is above 50°C. Multiply 29.1 KW x 8 8
1.62 (multiplier), which equals 47.1 KW (63.2 HP). This is
the minimum rated full load horsepower usable at 21.9
 Application - All Motors
Application - All Motors
Drawdown Seals
Allowable motor temperature is based on atmospheric to maximize delivery, are not recommended, since the
pressure or higher surrounding the motor. “Drawdown suction created can be lower than atmospheric pressure.
seals,” which seal the well to the pump above it’s intake

Grounding Control Boxes and Panels

Electrical Codes require that the control box or Connect earth grounds to control boxes and panels per
panel-grounding terminal always be connected to local and national codes or regulations.
supply ground. If the circuit has no grounding conductor
and no metal conduit from the box to supply panel, WARNING: Failure to ground the control frame can
use a wire at least as large as line conductors and result in a serious or fatal electrical shock hazard if a
connect as required by the Electrical Code, from circuit fault occurs.
the grounding terminal to the electrical supply ground.

Grounding Surge Arrestors

An above ground surge arrestor must be grounded,
metal to metal, all the way to the water strata for the
lightning arrestor to be effective. GROUNDING THE
ARRESTOR TO THE SUPPLY GROUND OR TO A
DRIVEN GROUND ROD PROVIDES LITTLE OR NO
PROTECTION FOR THE MOTOR.

Control Box and Panel Environment

Franklin Electric control boxes are designated IP 23. of overload protectors. A ventilated enclosure painted
They are suitable for indoor and outdoor applications white to reflect heat is recommended for an outdoor, high
within temperatures of -10°C to 50°C. Operating control temperature location.
boxes below -10°C can cause reduced starting torque A damp well pit, or other humid location, accelerates
and loss of overload protection when overloads are component failure from voltage breakdown and corrosion.
located in control boxes.
Control boxes with voltage relays are designed for
Control boxes and panels should never be mounted in vertical upright mounting only. Mounting in other
direct sunlight or high temperature locations. This will positions will affect the operation of the relay.
cause shortened capacitor life and unnecessary tripping

Equipment Grounding
primary path back to the power supply ground for any
WARNING: Serious or fatal electrical shock may ground fault. There are conditions, however, where the
result from failure to connect the motor, control ground wire connection could become compromised.
enclosures, metal plumbing and all other metal One such example would be the case where the water
near the motor or cable to the power supply ground in the well is abnormally corrosive or aggressive. In this
terminal using wire no smaller than motor cable wires. example, a grounded metal drop pipe or casing would
then become the primary path to ground. However,
The primary purpose of grounding the metal drop pipe the many installations that now use plastic drop pipes
and/or metal well casing in an installation is safety. It is and/or casings require further steps to be taken for
done to limit the voltage between nonelectrical (exposed safety purposes, so that the water column itself does not
metal) parts of the system and ground, thus minimizing become the conductive path to ground.
dangerous shock hazards. Using wire at least the size When an installation has abnormally corrosive water
of the motor cable wires provides adequate current- AND the drop pipe or casing is plastic, Franklin Electric
carrying capability for any ground fault that might occur. recommends the use of a GFCI with a 10 mA set-point.
It also provides a low resistance path to ground, ensuring In this case, the motor ground wire should be routed
that the current to ground will be large enough to trip any through the current-sensing device along with the motor
overcurrent device designed to detect faults (such as a power leads. Wired this way, the GFCI will trip only when
ground fault circuit interrupter, or GFCI). a ground fault has occurred AND the motor ground wire
Normally, the ground wire to the motor would provide the is no longer functional.

9
 Application - Single-Phase Motors
Application - Single-Phase Motors
3-Wire Control Boxes
Single-phase three-wire submersible motors require As the motor accelerates, the increasing voltage across
the use of control boxes. Operation of motors without the start winding (and the relay coil) opens the relay
control boxes or with incorrect boxes can result in motor contacts. This opens the starting circuit and the motor
failure and voids warranty. continues to run on the main winding alone, or the main
Control boxes contain starting capacitors, a starting relay, plus run capacitor circuit. After the motor is started the
overload protectors, and, in some sizes, running capacitors. relay contacts remain open.

Potential (Voltage) Relays CAUTION: Be certain that control box KW and

Potential relays have normally closed contacts. When voltage match the motor.
power is applied, both start and main motor windings
are energized, and the motor starts. At this instant, the
voltage across the start winding is relatively low and not
enough to open the contacts of the relay.

2-Wire Motor Solid State Controls

BIAC Switch Operation current in the main winding until the overload protector
interrupts the circuit. The time for the protector to reset is
When power is applied the bi-metal switch contacts are
longer than the reset of the starting switch. Therefore, the
closed so the triac is conducting and energizes the start
start switch will have closed and the motor will operate.
winding. As RPM increases, the voltage in the sensor coil
generates heat in the bi-metal strip, causing the bi-metal A waterlogged tank will cause fast cycling. When a
strip to bend and open the switch circuit. This removes waterlogged condition does occur, the user will be
the starting winding and the motor continues to run on alerted to the problem during the off time (overload reset
the main winding alone. time) since the pressure will drop drastically. When the
waterlogged tank condition is detected the condition
Approximately 5 seconds after power is removed from
should be corrected to prevent nuisance tripping of the
the motor, the bi-metal strip cools sufficiently to return
overload protector.
to its closed position and the motor is ready for the next
start cycle. If, during operation, the motor speed drops, Bound Pump (Sandlocked)
the lowered voltage in the sensor coil allows the bi-metal When the motor is not free to turn, as with a sandlocked
contacts to close, and bring the motor back to pump, the BIAC switch creates a “reverse impact torque”
operating speed. in the motor in either direction. When the sand is dislodged,
Rapid Cycling the motor will start and operate in the correct direction.
The BIAC starting switch will reset within approximately
5 seconds after the motor is stopped. If an attempt is CAUTION: Restarting the motor within 5 seconds after
made to restart the motor before the starting switch has power is removed may cause the motor overload to trip.
reset, the motor may not start; however, there will be

10

10
 Application - Single-Phase Motors
Application - Single-Phase Motors
2- or 3-Wire Cable, 50 Hz (Service Entrance to Motor - Maximum Length In Metres)
Cable for submersible motors must be suitable for Minimum AWG Cable sizes are based on the National
submerged operation, and adequate in size to operate Electrical Code in Table 430-150 for 75°C Cable In
within rated temperature and maintain adequate 30°C Maximum Ambient. Use Larger Cable if Local
voltage at the motor. Cable may be twisted conductors Codes Or Higher Temperatures Require It. Lengths in
with or without jacket, or flat molded type. Franklin Bold Meet IEC and NEC Ampacity only For Individual
50HZ cable selections maintain motor voltage to at least Conductor Cables in air or water, not in conduit.
95% of supply voltage with maximum rated running Tables list the maximum recommended lengths in
amps, and maintain acceptable starting voltage and Meters for square millimeter copper cable sizes
cable temperature. The single-phase tables apply to all three wire types,
Minimum Square Millimetre cable for each rating is and control boxes where required, may be at any point
based on IEC Publication 364-5-523 (1983 Edition). in the cable length. The portion of cable from service
Jacketed cable is based on Table 52-B1, Installation entrance to a three-phase controller should not exceed
Method C In Table Using Column C in Table 52-C3 25% of table maximum length to assure reliable starter
(70°C). Individual conductor is based on Table 52-B2, operation.
Installation Method G using Column 6 In Table
52-C10 (70°C).

TABLE 11 Single-Phase Maximum Length of Copper Cable (metres)

Motor Rating Metric Cable Size - 70° C Insulation - Copper Wire - Square Millimetres
Volts KW HP 1.5 2.5 4 6 10 16 25 35 50 70 95
.25 1/3 190 320 510 770 1260 1970 2960 3990 5340 6970 8750
.37 1/2 120 210 330 500 820 1290 1950 2640 3560 4680 5910
.55 3/4 80 140 230 350 580 900 1360 1830 2450 3210 4020
220 Volt 50Hz.

.75 1.0 60 110 180 270 440 690 1050 1430 1930 2550 3230
1.1 1.5 40 70 120 190 310 490 750 1020 1390 1860 2380
1.5 2.0 30 60 100 150 250 400 620 850 1180 1590 2070
2.2 3.0 20 40 60 100 170 270 410 560 770 1030 1320
3.7 5.0 0 0 40 60 110 170 260 370 520 710 930
1 Metre = 3.3 feet

TABLE 11A Single-Phase Motor Maximum Length of Copper Cable (feet)

Motor Rating American Wire Gage, 75° C Insulation - AWG Cable in Feet
Volts KW HP 14 12 10 8 6 4 3 2 1 0 00
.25 1/3 900 1450 2310 3530 5480 8460
.37 1/2 580 940 1500 2310 3600 5580 6830 8470
.55 3/4 400 660 1050 1610 2510 3890 4750 5880 7150 8670
220 Volt 50 Hz.

.75 1.0 310 500 800 1240 1940 3010 3690 4580 5610 6840 8350
1.1 1.5 210 350 560 870 1360 2130 2620 3270 4020 4930 6060
1.5 2.0 170 280 450 710 1120 1770 2180 2730 3390 4180 5160
2.2 3.0 110 190 300 470 750 1170 1440 1800 2220 2730 3360
3.7 5.0 0 120 190 300 480 760 940 1180 1480 1830 2280

11

11
 Application - Single-Phase Motors
Application – Single-Phase Motors
Two or More Different Cable Sizes Can Be Used
Depending on the installation, any number of FIRST EXAMPLE
combinations of cable may be used. The table shows 6mm2 copper wire is good for 100
For example, in a replacement/upgrade installation, Metres. Using the formula again, 50M (used) ÷ 100M
the well already has 40 Metres of buried 4mm2 cable (allowed) = 0.5; adding this to the 0.666 determined
between the service entrance and the wellhead. A new earlier; 0.666 + 0.5 = 1.16. This combination is greater
2.2kW, 230-volt, single-phase motor is being installed than 1.00, so the voltage drop will not meet the
in a bore at 50 Metres to replace a smaller motor. The ASNZ3000 recommendations.
question is: Since there is already 40M of 4mm2 installed,
what size cable is required in the well with a 2.2kW, 230- SECOND EXAMPLE
volt, single-phase motor setting at 50 Metre? Tables 11 show 10mm2 copper wire is good for 170
From table 11, a 2.2kW motor can use up to 60 Metres Metres. Using the formula, 50 ÷ 170 = 0.294, and using
of 4mm2 cable. The application has 40 Metres of 4mm2 these numbers, 0.666 + 0.294 = 0.96, we find this is less
copper wire installed. than one and will meet the ASNZ3000 recommended
Using the formula below, 40M (actual) ÷ 60M (max voltage drop.
allowable) is equal to 0.666. This means 66.6% (0.666 This works for two, three or more combinations of wire
x 100) of the allowable voltage drop occurs in this wire. and it does not matter which size wire comes first in the
This leaves us 33.4% (1.00 - 0.666 = 0.334) of some installation.
other wire size to use in the remaining 50 Metres “down
hole” wire run.

Actual Length Actual Length

Formula: + = 1.00
Max Allowed Max Allowed

EXAMPLE: 2.2kW, 230-Volt, Single-Phase Motor

40M 4mm2
(66.6% of allowable cable) (29.4% of allowable cable)
50M 10mm2

FIG. 3

2.2kW, 230 V
Single-Phase Motor

12
 Application - Single-Phase Motors
TABLE 13 - 18 Slot Single Phase Motor Specifications (50 Hz), 2875 RPM, 1.0 Service Factor
Applicable for Australia/New Zealand

Line to Line (1) Circuit Breakers or Fuse Amps

Nameplate Rating Efficiency % Power Factor %
Motor Full Resistance (Ohms) Locked Typical Submersible
Type Model Load Rotor
Prefix Line watts Amps Nontime Delay Dual
kW HP Volts Amps Main Start F.L. 3/4 1/2 F.L. 3/4 1/2 (Std) Fuse or Element Time
Volts Circuit Breaker Delay Fuse

220 220 3.9 640 6.3-7.7 59 55 48 74 65 54 26.3

244 555 0.37 1/2 230 4.1 650 58 54 45 69 61 50 15 5
240 4.4 670 56 51 41 65 56 47
220 220 6 925 3.7-4.6 61 57 49 71 61 50 36.1
244 557 0.55 3/4 230 6.5 950 59 54 45 66 56 46 20 7
4 Inch 2-wire

240 7.1 1000 56 50 40 61 52 43

220 220 7.3 1220 3.2-3.9 61 59 53 77 67 55 44.9
244 558 0.75 1 230 7.6 1230 61 57 49 72 62 51 20 9
240 7.9 1280 58 54 45 68 58 47
220 220 10.6 1730 2.2-2.7 65 64 58 79 71 58 50.6
244 359 1.1 1 1/2 230 10.8 1730 65 62 56 76 66 54 30 12
240 11 1780 63 60 52 71 62 49
230 230 2.8 450 10.9-13.4 36.8-45.0 55 51 42 69 60 50 9.6
4 Inch 3-wire CS-IR (Cap

214 563 0.25 1/3 15 3.5

240 3.0 465 53 48 39 65 56 47
230 230 4 655 7.6-9.3 19.9-24.4 57 54 47 73 64 52 13.2
214 565 0.37 1/2 15 4.5
240 4.1 665 56 52 43 69 60 49
Start)

230 230 6 940 4.1-5.0 15.3-18.7 59 55 46 69 59 48 23

214 567 0.55 3/4 15 7
240 6.5 980 57 51 42 63 54 45
230 230 7.3 1210 3.3-4.0 13.0-15.9 62 59 52 74 64 52 26.8
214 568 0.75 1 20 9
240 7.6 1240 60 57 48 69 60 48
230 230 8.9 1760 2.5-3.1 6.6-8.1 69 68 61 83 75 62 37.7
4 Inch 3-wire CS-CR (Cap

224 560 1.1 1 1/2 20 12

240 9.1 1750 68 65 58 79 69 57
Start-Cap Run)

230 230 11.1 2210 2.1-2.6 7.4-9.0 70 69 62 88 81 68 51.5

224 561 1.5 2 30 15
240 11.3 2260 69 66 58 84 75 62
230 230 15.9 3330 1.1-1.4 3.8-4.7 72 71 63 86 78 65 80.1
224 562 2.2 3 50 25
240 16.6 3365 71 67 58 80 70 57
230 230 22.7 5040 1.0-1.2 2.8-3.5 75 74 67 98 96 91 119.2
224 563 3.7 5 70 30
240 22.4 5080 75 72 64 96 92 83
230 230 2.2 2860 11.0-12.2 25.7-28.4 53 45 34 95 92 85 7.7
254 633 0.25 1/3 15 4
4 Inch 3-wire PSC (Permanent Split Capacitor)

240 2.4 2862 50 42 30 90 86 77

230 230 3 650 7.1-8.7 15.8-19.3 58 51 40 95 91 85 11
254 634 0.37 1/2 15 4
240 3.2 675 55 48 37 91 85 78
230 230 4.1 900 5.1-6.3 11.6-14.2 63 57 47 98 95 90 14.7
254 635 0.55 3/4 15 5
240 4.1 910 62 55 45 95 91 83
230 230 5.4 1210 3.8-4.7 8.9-10.9 62 56 46 99 98 95 18.8
254 636 0.75 1 15 6
240 5.4 1240 60 54 43 97 95 90
230 230 8 1760 2.6-3.2 5.7-7.0 64 58 48 98 95 89 27.8
254 637 1.1 1 1/2 25 12
240 8.1 1800 62 56 45 95 89 81
230 230 10.3 2280 2.2-2.7 4.8-5.8 66 61 51 99 96 91 33.8
254 638 1.5 2 25 12
240 10.2 2310 65 58 47 96 91 82
230 230 15.5 2815 1.4-1.5 3.1-3.4 65 59 50 99 98 95 53.2
254 639 2.2 3 50 25
240 15.2 2840 64 58 48 97 95 89

3 Wire PSC
(1) M
 ain/Run Winding Brown to Blue
Start/Aux Winding Brown to Black
AUST EUR USA EUR

Main / Run Winding Blue Blue/Grey Black Blue/Grey

Performance is typical, not guaranteed, at specified
voltages and specified capacitor values.
Start / Aux Winding White Black Red Brown
Performance at voltage ratings not shown is similar,
Common Red Brown Yellow Black except amps vary inversely with voltage.

13
 Application - Single-Phase Motors
TABLE 13 - 24 Slot Single Phase Motor (excludes 2-wire) Specifications (50 Hz), 2875 RPM, 1.0 Service Factor
Applicable for Australia/New Zealand

Line to Line (1) Circuit Breakers or Fuse Amps

Nameplate Rating Efficiency % Power Factor %
Full Resistance (Ohms) Locked Typical Submersible
Motor
Type Model Load Rotor
Prefix Line watts Amps Nontime Delay Dual
kW HP Volts Amps Main Start F.L. 3/4 1/2 F.L. 3/4 1/2 (Std) Fuse or Element Time
Volts Circuit Breaker Delay Fuse

244 555 220 220 3.9 640 6.3-7.7 62 59 51 0.73 0.64 0.52 26.3
0.37 1/2 15 5
9*** 230 4.1 650 61 57 49 0.69 0.63 0.51 27.5
220 220 6 925 3.7-4.6 63 59 52 0.69 0.59 0.48 36.1
4 Inch 2-wire

244 557
0.55 3/4 20 7
9*** 230 6.5 950 61 56 49 0.65 0.57 0.46 37.7

244 558 220 220 7.3 1220 3.2-3.9 64 62 56 0.75 0.66 0.54 44.9
0.75 1 20 9
9*** 230 7.6 1230 63 60 54 0.71 0.64 0.52 46.9

244 359 220 220 10.6 1730 2.2-2.7 64 61 55 0.78 0.69 0.58 50.6
1.1 1 1/2 30 12
9*** 230 10.8 1730 63 60 53 0.76 0.65 0.55 58.5

214 753 230 220 2.8 475 10.6-13.0 38.3 - 46.8 53 50 43 0.78 0.70 0.61 9.6
4 Inch 3-wire CS-IR (Cap

0.25 1/3 15 3.5

1*** 230 2.7 475 53 50 42 0.75 0.67 0.58

214 755 230 220 3.9 660 7.3 - 8.9 23.9 - 29.3 56 55 48 0.77 0.69 0.58 13.2
0.37 1/2 15 4.5
1*** 230 4 660 56 53 46 0.74 0.65 0.55
Start)

214 757 230 220 5.9 980 4.8 - 5.8 18.5 - 22.7 56 53 46 0.77 0.69 0.58 21.6
0.55 3/4 15 7
1*** 230 5.9 975 56 53 45 0.73 0.64 0.53

214 758 230 220 7.3 1250 3.5 - 4.3 14.8 - 18.0 60 59 53 0.79 0.71 0.59 26.6
0.75 1 20 9
1*** 230 7.3 1240 61 58 51 0.76 0.67 0.55

224 750 230 220 8.6 1590 2.6 - 3.2 7.0 - 8.5 69 68 63 0.87 0.80 0.69 41.3
4 Inch 3-wire CS-CR (Cap

1.1 1 1/2 20 12
1*** 230 8.6 1615 68 67 60 0.84 0.76 0.65
Start-Cap Run)

224 751 230 220 10.6 2125 2.0 - 2.4 5.3 - 6.4 71 71 66 0.91 0.85 0.75 55.4
1.5 2 30 15
1*** 230 10.4 2120 71 70 64 0.88 0.81 0.69

224 752 230 220 15.9 2990 1.3 - 1.6 3.8 - 4.6 74 73 67 0.76 0.86 0.91 74.5
2.2 3 50 25
2*** 230 16.6 3025 73 70 63 0.69 0.80 0.88

224 752 230 220 15.9 2990 1.3 - 1.6 3.8 - 4.6 74 73 67 0.76 0.86 0.91 74.5
2.2 3 50 25
3*** 230 16.6 3025 73 70 63 0.69 0.80 0.88

224 753 230 220 22.7 4770 1.0 - 1.3 2.4 - 2.9 78 77 72 0.98 0.99 0.99 101
3.7 5 70 30
4 Inch 3-wire PSC (Permanent Split Capacitor)

3*** 230 22.4 4775 77 76 70 0.96 0.98 0.99

254 815 230 230 3.1 685 7.1 - 8.6 20.8 - 25.4 54 47 36 0.97 0.92 0.86 12.1
0.37 1/2 15 4
1*** 240 3.2 685 54 46 35 0.91 0.85 0.78

254 817 230 230 4.0 875 4.4 - 5.4 13.1 - 16.0 63 57 46 0.98 0.97 0.94 16.9
0.55 3/4 15 5
1*** 240 4.1 875 63 57 45 0.64 0.91 0.86

254 818 230 230 5.5 1230 4.2 - 5.2 8.5 - 10.4 61 54 44 0.99 0.99 0.97 21.8
0.75 1 15 6
1*** 240 5.5 1270 59 52 41 0.98 0.96 0.92

254 819 230 230 7.8 1695 2.5 - 3.0 6.7 - 8.2 65 59 47 0.97 0.94 0.86 32.5
1.1 1 1/2 25 6
1*** 240 8.1 1745 63 56 43 0.92 0.86 0.77

254 820 230 230 10.0 2205 1.9 - 2.3 4.4 - 5.3 68 63 52 0.98 0.95 0.90 40
1.5 2 25 12
1*** 240 10.2 2275 66 59 48 0.95 0.90 0.82

254 821 230 230 14.0 3145 1.3 -1.6 3.0 - 3.6 70 65 55 0.99 0.98 0.93 59.3
2.2 3 25 12
2*** 240 14.1 3235 68 62 51 0.97 0.93 0.86

3 Wire
(1) M
 ain/Run Winding Brown to Blue
Start/Aux Winding Brown to Black
AUST EUR USA

Main / Run Winding Blue Blue/Grey Black

Performance is typical, not guaranteed, at specified
voltages and specified capacitor values.
Start / Aux Winding White Black Red
Performance at voltage ratings not shown is similar,
Common Red Brown Yellow except amps vary inversely with voltage.

14
 Application - Three-Phase Motors
Application - Three-Phase Motors
TABLE 14 Three and Six Wire Cable, 50 Hz Service Entrance to Motor - Maximum Length in Meters 70°C
Motor Rating Metric Cable Size, Square Millimeters, Copper Wire - 70°C Rated Insulation
Volts KW HP 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400
.37 1/2 300 510 820 1230 2010 3160 4810 6540 8890
.55 3/4 200 350 550 830 1370 2150 3280 4460 6060 8060
.75 1 160 270 430 650 1070 1680 2550 3470 4710 6250 7970 9510
(230V may use 110% of table)
(240V may use 119% of table)

1.1 1 1/2 110 190 300 450 750 1170 1790 2430 3310 4400 5620 6700 7790 8970
220v 50Hz 3Ø 3 - Lead

1.5 2 80 140 230 340 570 900 1380 1880 2570 3430 4410 5290 6180 7150 8470 9670
2.2 3 50 90 150 230 380 600 920 1270 1740 2330 3000 3610 4230 4910 5840 6700 7790
3 4 40 70 110 170 280 440 670 920 1270 1700 2180 2630 3080 3570 4240 4850 5630
3.7 5 30 50 90 130 220 360 550 750 1030 1390 1790 2150 2520 2930 3480 4000 4640
4 5 1/2 30 50 80 120 200 320 490 670 920 1240 1590 1910 2240 2590 3070 3520 4070
5.5 7 1/2 0 30 60 90 150 240 380 520 710 960 1240 1490 1750 2040 2430 2790 3250
7.5 10 0 0 40 60 110 170 270 370 500 680 870 1050 1230 1420 1690 1930 2230
11 15 0 0 0 40 80 120 190 270 370 500 650 790 930 1080 1290 1490 1740
15 20 0 0 0 0 60 90 150 200 280 380 500 610 720 840 1010 1170 1370
18.5 25 0 0 0 0 0 70 110 160 220 300 390 480 570 660 800 920 1090
22 30 0 0 0 0 0 60 100 130 190 260 330 400 480 560 670 780 910
.37 1/2 930 1550 2460 3670 6030 9460
.55 3/4 630 1050 1670 2500 4100 6440 9790
.75 1 490 820 1300 1950 3200 5020 7620
1.1 1 1/2 340 570 910 1360 2240 3520 5350 7280 9890
1.5 2 260 430 700 1040 1720 2700 4120 5630 7690
2.2 3 170 290 460 700 1150 1810 2770 3790 5190 6950 8950
3 4 120 210 340 510 840 1330 2030 2770 3790 5070 6530 7840 9190
(400V may use 110% of table)
(415V may use 119% of table)

3.7 5 100 170 270 410 680 1080 1650 2260 3090 4140 5340 6420 7540 8750
380v 50Hz 3Ø 3 - Lead

4 5 1/2 90 150 250 370 610 970 1480 2020 2770 3700 4750 5710 6680 7740 9180
5.5 7 1/2 70 110 190 280 470 740 1140 1560 2140 2870 3700 4460 5240 6090 7250 8330 9700
7.5 10 50 80 130 200 330 530 810 1110 1510 2030 2610 3130 3670 4250 5040 5770 6680
11 15 0 60 90 140 240 380 590 810 1120 1510 1950 2350 2770 3230 3860 4450 5200
15 20 0 0 70 110 180 290 450 620 860 1160 1500 1820 2150 2520 3020 3490 4110
18.5 25 0 0 0 80 140 230 350 490 680 910 1190 1440 1700 1990 2390 2770 3260
22 30 0 0 0 0 120 190 300 410 570 770 1000 1210 1440 1680 2010 2330 2740
30 40 0 0 0 0 0 140 220 310 420 570 740 900 1060 1230 1470 1700 1990
37 50 0 0 0 0 0 110 180 240 340 460 590 710 840 980 1170 1350 1580
45 60 0 0 0 0 0 0 150 200 280 380 490 600 700 820 980 1130 1330
55 75 0 0 0 0 0 0 120 170 240 330 420 510 610 710 860 990 1170
75 100 0 0 0 0 0 0 0 0 180 240 320 390 460 530 640 740 880
90 125 0 0 0 0 0 0 0 0 0 190 240 290 350 400 480 550 650
110 150 0 0 0 0 0 0 0 0 0 0 210 250 290 340 410 470 550
130 175 0 0 0 0 0 0 0 0 0 0 180 220 260 300 360 420 500
150 200 0 0 0 0 0 0 0 0 0 0 0 190 230 270 320 370 440

6 - Lead Wye - Delta

Motor Rating Metric Cable Size, Square Millimeters, Copper Wire - 70°C Rated Insulation
Volts KW HP 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400
3.7 5 40 70 130 190 330 540 820 1120 1540 2080 2680 3220 3780 4390 5220 6000 6960
220v 50Hz 3Ø 6 - Lead

(230V = 110%)
(240V = 119%)

5.5 7 1/2 30 40 90 130 220 360 570 780 1060 1440 1860 2230 2620 3060 3640 4180 4870
7.5 10 10 30 60 90 160 250 400 550 750 1020 1300 1570 1840 2130 2530 2890 3340
11 15 0 30 40 60 120 180 280 400 550 750 970 1180 1390 1620 1930 2230 2610
15 20 0 0 30 40 90 130 220 300 420 570 750 910 1080 1260 1510 1750 2050 Lengths in BOLD meet
18.5 25 0 0 0 30 60 100 160 240 330 450 580 720 850 990 1200 1380 1630 the IEC ampacity only
22 30 0 0 0 0 60 90 150 190 280 390 490 600 720 840 1000 1170 1360 for individual conductor
3.7 5 150 250 400 610 1020 1620 2470 3390 4630 6210 8010 9630 cable in free air or water,
5.5 7 1/2 100 160 280 420 700 1110 1710 2340 3210 4300 5550 6690 7860 9130
not in conduit.
7.5 10 70 120 190 300 490 790 1210 1660 2260 3040 3910 4690 5500 6370 7560 8650 Ampacities are
(400V may use 110% of table)
(415V may use 119% of table)

11 15 40 90 130 210 360 570 880 1210 1680 2260 2920 3520 4150 4840 5790 6670 7800 determined from IEC
380v 50Hz 3Ø 6 - Lead

15 20 30 60 100 160 270 430 670 930 1290 1740 2250 2730 3220 3780 4530 5230 6160 publication 364-5-523
18.5 25 0 40 70 120 210 340 520 730 1020 1360 1780 2160 2550 2980 3580 4150 4890 (1983 edition).
22 30 0 0 70 100 180 280 450 610 850 1150 1500 1810 2160 2520 3010 3490 4110 Jacketed cable is
30 40 0 0 0 70 130 210 330 460 630 850 1110 1350 1590 1840 2200 2550 2980 based on Table 52-B1,
37 50 0 0 0 0 100 160 270 360 510 690 880 1060 1260 1470 1750 2020 2370 Installation method C
45 60 0 0 0 0 90 130 220 300 420 570 730 900 1050 1230 1470 1690 1990 using Column C in Table
55 75 0 0 0 0 0 120 180 250 360 490 630 760 910 1060 1290 1480 1750 52-C3 (70°C).
75 100 0 0 0 0 0 90 130 190 270 360 480 580 690 790 960 1110 1320 Individual Conductor is
90 125 0 0 0 0 0 0 100 150 210 280 360 430 520 600 720 820 970 based on Table 52-B2,
110 150 0 0 0 0 0 0 0 120 180 240 310 370 430 510 610 700 820 Installation method G
130 175 0 0 0 0 0 0 0 0 150 210 270 330 390 450 540 630 750 using Column 6 in Table
150 200 0 0 0 0 0 0 0 0 130 180 240 280 340 400 480 550 660 52-C10 (70°C).
1 Meter = 3.3 feet

14

15
 Application - Three-Phase Motors

TABLE 15 Three and Six Wire Cable, 50 Hz Service Entrance to Motor – Maximum Length in Metres 90°C
Motor Rating Metric Cable Size, Square Millimeters, Copper Wire - 90°C Rated Insulation
Volts kW HP 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400
4 5.5 190 300 460 750
5.5 7.5 140 220 340 560 880
7.5 10 100 160 250 410 650 990
9.3 12.5 80 140 210 340 540 830
11 15 70 110 170 290 460 700 950
13 17.5 60 100 150 250 390 600 810
15 20 50 80 130 220 340 520 710 970
18.5 25 40 70 100 170 270 420 570 780 1020
22 30 60 90 150 230 360 490 660 880
415v 50Hz 3Ø 3-Lead

26 35 50 70 120 200 300 410 560 750 950

30 40 60 110 170 260 360 490 640 820 970
37 50 80 140 210 290 390 520 660 780 900
45 60 70 120 180 250 350 470 600 720 850 980
52 70 100 160 220 310 410 530 640 750 860 1020
55 75 100 150 210 290 380 490 590 690 800 940
60 80 90 140 190 270 360 460 560 660 760 900
67 90 80 120 170 240 320 410 490 570 660 780 890
75 100 110 150 210 280 360 440 510 590 700 800 920
83 111 100 140 200 260 340 410 480 560 660 760 880
85 114 90 130 190 240 310 370 440 510 600 680 780
93 125 120 170 230 290 350 410 470 550 630 730
110 150 100 130 180 230 280 320 370 430 490 550
130 175 120 160 210 250 290 340 400 450 520
150 200 140 180 210 250 290 340 390 450
185 250 140 160 190 220 260 290 330

6 - Lead Star (Wye) - Delta 90°C

Motor Rating Metric Cable Size, Square Millimeters, Copper Wire - 90°C Rated Insulation
Volts kW HP 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400
4 5.5 280 450 690
5.5 7.5 210 330 510 840
7.5 10 150 240 370 610 970
9.3 12.5 120 210 310 510 810
11 15 100 160 250 430 690
13 17.5 90 150 220 370 580 900
15 20 70 120 190 330 510 780
18.5 25 60 100 150 250 400 630 850
22 30 40 90 130 220 340 540 730 990
415v 50Hz 3Ø 6-Lead

26 35 40 70 100 180 300 450 610 840

30 40 30 60 90 160 250 390 540 730 960
37 50 40 70 120 210 310 430 580 780 990
45 60 40 60 100 180 270 370 520 700 900
52 70 60 90 150 240 330 460 610 790 960
55 75 40 90 150 220 310 430 570 730 880
60 80 40 70 130 210 280 400 540 690 840 990
67 90 70 120 180 250 360 480 610 730 850 990
75 100 60 100 160 220 310 420 540 660 760 880
83 111 60 90 150 210 300 390 510 610 720 840 990
85 114 60 90 130 190 270 360 460 550 660 760 900 1020
93 125 70 130 180 250 340 430 520 610 700 820 940
110 150 60 100 150 190 270 340 420 480 550 640 730 820
130 175 90 130 180 240 310 370 430 510 600 670 780
150 200 70 100 150 210 270 310 370 430 510 580 670
185 250 90 120 160 210 240 280 330 390 430 490

Lengths in meters for noted voltage drop from motor to service entrance.
Lengths in BOLD meet the IEC ampacity only for individual conductor cable in free air or water, not in conduit.
Ampacities determined from IEC Publication 364-5-523 (1983 edition).
Jacketed cable based on Table 52-B1, Installation Method C using Column C in Tables 52-C3 (70°C and 52-C4 (90°C).
Individual conductors based on Table 52-B2, Installation Method G using Column 6 in Tables 52-C10 (70°C and 52-C11 (90°C).

16
 Application - Three-Phase Motors

TABLE 16 - 18 Slot Three Phase Motor Specifications (50 Hz), 2875 RPM, 1.0 Service Factor
Applicable for Australia/New Zealand

Power Factor Circuit Breakers or Fuse Amps

Nameplate Rating Efficiency %
Motor Full Line to Line % Locked Typical Submersible
Type Model Load Resistance Rotor
Prefix Line watts (Ohms) Amps Nontime Delay Dual
kW HP Volts Amps F.L. 3/4 1/2 F.L. 3/4 1/2 (Std) Fuse or Element Time
Volts
Circuit Breaker Delay Fuse
380 1.1 70 68 63 79 70 57 8.9
234 561 0.37 1/2 380-415 400 1.1 550 25.9 - 31.7 69 67 60 75 65 52 9.3 15 4
415 1.2 68 65 57 71 61 49 9.8
380 1.6 72 72 69 81 73 59 13.8
234 562 0.55 3/4 380-415 400 1.6 810 13.4 - 16.3 73 71 66 76 67 53 14.5 15 3
415 1.7 72 70 64 72 62 49 15.3
380 2.1 73 72 69 81 72 59 18.6
234 563 0.75 1 380-415 400 2.1 1050 9.1 - 11.1 73 71 66 76 66 53 19.2 15 4.5
415 2.2 72 69 63 72 61 48 20.2
380 3 75 75 72 81 72 58 28.7
234 524 1.1 1 1/2 380-415 400 3 1470 7.2 - 8.8 75 73 69 75 64 51 28.9 15 7
415 3.1 73 71 66 69 59 45 30.8
380 3.9 76 76 73 81 72 58 39.9
234 525 1.5 2 380-415 400 4 2120 4.5 - 5.5 76 74 70 75 65 51 41.6 20 9
415 4.1 75 73 67 70 59 46 43.3
380 5.8 78 75 46 84 76 64 46
4 Inch

234 526 2.2 3 380-415 400 5.9 3100 4.0 - 4.9 77 73 49 79 70 55 49 25 10

415 6.3 76 71 50 74 64 51 50
380 7.5 77 78 75 84 76 63 55
234 591 3 4 380-415 400 7.8 4000 2.9 - 3.6 78 77 73 78 69 56 58 25 12
415 8.2 77 76 71 73 63 50 60
380 9 76 76 73 84 76 64 72
234 527 3.7 5 380-415 400 9.1 5030 2.5 - 3.1 76 75 71 79 70 70 76 35 15
415 9.4 75 74 69 74 65 52 79
380 9.8
234 593 4 5 1/2 380-415 400 10 5370 1.8 - 2.3 78 79 76 83 75 62 91 45 20
415 10.3 78 77 73 77 67 53 91
380 13.5 76 76 73 84 76 64 72
234 528 5.5 7 1/2 380-415 400 13.7 7430 2.5 - 3.1 76 75 71 79 70 70 76 35 15
415 14.2 75 74 69 74 65 52 79
380
234 597 7.5 10 380-415 400 17 9540 1.8 - 2.3 78 79 76 83 75 62 91 45 20
415 17.4 78 77 73 77 67 53 91

Performance is typical, not guaranteed, at specified voltages

Performance of 1984 and older models, not listed is similar, but not identical.

17
 Application - Three-Phase Motors

TABLE 16 - 24 Slot Three Phase Motor Specifications (50 Hz), 2875 RPM, 1.0 Service Factor
Applicable for Australia/New Zealand

Power Factor Circuit Breakers or Fuse Amps

Nameplate Rating Efficiency %
Motor Full Line to Line % Locked Typical Submersible
Type Model Load Resistance Rotor
Prefix Line watts (Ohms) Amps Nontime Delay Dual
kW HP Volts Amps F.L. 3/4 1/2 F.L. 3/4 1/2 (Std) Fuse or Element Time
Volts
Circuit Breaker Delay Fuse
380 1.1 560 66 63 55 0.79 0.71 0.60
234 761 0.37 1/2 380-415 400 1.1 555 54.4 -66.4 66 63 54 0.74 0.66 0.55 5.61 15 1.2
415 1.14 570 65 61 53 0.71 0.62 0.51
380 1.6 810 68 64 57 0.79 0.71 0.60
234 762 0.55 3/4 380-415 400 1.6 810 41.0 - 52.0 68 63 55 0.74 0.65 0.53 7.7 15 1.8
415 1.7 840 65 60 50 0.70 0.61 0.50
380 2 1065 70 69 63 0.81 0.73 0.61
234 763 0.75 1 380-415 400 2 1075 22.2 - 27.2 70 68 61 0.77 0.68 0.55 7.3 15 4
415 2.1 1085 69 66 58 0.73 0.63 0.51
380 2.8 1490 74 73 68 0.82 0.75 0.63
234 724 1.1 1 1/2 380-415 400 2.8 1490 13.8 - 16.8 74 72 66 0.78 0.69 0.57 16.7 15 3
415 2.9 1510 73 70 64 0.74 0.65 0.52
380 3.9 2035 73 72 67 0.83 0.74 0.62
234 725 1.5 2 380-415 400 3.9 2035 10.9 - 13.4 73 71 65 0.78 0.68 0.55 21.5 15 4.5
415 4 2060 72 69 62 0.73 0.63 0.50
380 5.4 2925 75 75 71 0.82 0.74 0.60
4 Inch

234 726 2.2 3 380-415 400 5.5 2930 6.8 - 8.3 75 74 69 0.77 0.66 0.52 30.9 15 7
415 5.8 2970 74 72 65 0.72 0.61 0.47
380 7.4 3915 77 77 73 0.82 0.74 0.61
234 764 3 4 380-415 400 7.5 3930 4.7 - 5.8 76 76 70 0.77 0.67 0.53 43.6 20 9
415 7.9 3980 75 73 67 0.72 0.61 0.47
380 8.8 4725 78 79 75 0.83 0.75 0.62
234 727 3.7 5 380-415 400 9 4745 3.7 - 4.5 78 77 73 0.78 0.69 0.54 54.3 25 10
415 9.3 4785 77 76 70 0.73 0.63 0.49
380 9.7 5130 78 78 75 0.82 0.74 0.60
234 765 4 5 1/2 380-415 400 9.9 5160 3.3 - 4.0 78 77 72 0.77 0.67 0.52 59.1 25 12
415 10.4 5210 77 75 69 0.72 0.61 0.47
380 12.6 6925 79 80 77 0.85 0.79 0.66
234 728 5.5 7 1/2 380-415 400 12.6 6940 2.6 - 3.2 79 79 75 0.81 0.73 0.59 80.1 35 15
415 12.8 7005 79 77 73 0.77 0.68 0.54
380 17.5 9475 79 80 78 0.86 0.79 0.66
234 729 7.5 10 380-415 400 17.1 9460 1.9 - 2.3 79 79 75 0.81 0.72 0.58 103 45 20
415 17.6 9530 79 78 73 0.77 0.67 0.52

Performance is typical, not guaranteed, at specified voltages

Performance of 1984 and older models, not listed is similar, but not identical.

18
 Application - Three-Phase Motors
Application - Three-Phase Motors
TABLE 17 Three-Phase Motor Specifications (50 Hz), 2875 RPM, 1.0 Service Factor
Circuit Breakers or Fuse Amps
Motor Nameplate Rating Full Line to Line Efficiency % Power Factor % Locked Typical Submersible
Type Model Load Resistance Rotor
Prefix Watts (Ohms) Amps Nontime Delay
Dual Element
Line (Std.) Fuse or
KW HP Volts Amps** F.L. 3/4 1/2 F.L. 3/4 1/2 Time Delay Fuse
Volts Circuit Breaker

6 236 610 3.7 5

380
380
400
8.9
8.8
4850
4900 3.9 - 4.8
77
77
76
71
73
59
84
79
78
71
66
59
39
42
25
25
10
10
-415
Inch 415 9.3 4950 75 73 67 74 64 52 43 25 10

380 12.7 7175 78 79 77 85 80 70 61 35 15

380
236 611 5.5 7 1/2 -415 400 12.5 7100 2.4 - 2.9 79 78 74 82 75 63 64 35 15
415 12.8 7175 78 77 74 78 70 57 66 35 15

380 16.5 9450 79 80 77 87 83 74 83 45 20

236 612 7.5 10 380 400 16.0 9450 1.9 - 2.4 79 79 75 86 80 70 83 45 20
-415
415 16.2 9450 79 78 75 81 74 62 91 45 20

380 24.2 13750 81 82 80 87 82 72 126 60 30

380
236 613 11 15 -415 400 23.0 13750 1.1 - 1.4 81 80 78 84 80 64 125 60 30
415 24.1 13750 81 80 77 82 75 63 133 60 30

380 32.0 18200 82 83 81 87 84 75 164 80 35

236 614 380 400 31.3 18500 .83 - 1.0 81 81 79 85 80 69 170 80 35
15 20 -415
415 31.0 18500 81 81 77 83 77 65 174 80 35

380 40.0 23000 81 83 82 89 85 76 197 100 45

380
236 615 18.5 25 -415 400 38.5 22700 .62 - .77 82 83 81 85 79 68 206 100 45
415 38.5 22700 82 82 80 82 75 62 215 100 45

380 47.0 27250 82 83 82 88 86 78 255 125 55

380
236 616 22 30 -415 400 45.3 27000 .52 - .64 83 83 81 86 81 71 268 125 55
415 45.5 27000 83 82 80 84 78 66 278 125 55
380 64.1 36000 83 84 83 87 82 72 362 175 75
380
236 617 30 40 -415 400 63.5 36000 .34 - .42 83 84 82 83 76 64 382 175 75
415 64.6 36000 83 82 80 79 71 58 397 175 75

276 698 37 50 415 415 76.6 45000 .34 - .43 82 84 83 85 90 91 362 200 90

276 699 45 60 415 415 87.9 54000 .27 - .35 84 84 82 87 84 76 432 250 110

380 61.0 34700 86 86 85 88 84 75 397 175 70

8 239 600 30 40
380
-415 400 61.0 34700 .247 - .303 86 86 83 84 78 68 418 175 70
415 62.0 34700 86 85 82 80 73 62 433 175 70
Inch 380 75.0 43000 87 87 85 89 85 78 507 200 90
380
239 601 37 50 -415 400 74.0 43000 .185 - .226 87 87 84 86 81 71 534 200 90
415 74.0 43000 87 86 83 83 76 66 654 200 90
380 89.0 51500 87 87 86 89 85 77 612 250 100
380
239 602 45 60 -415 400 89.0 51500 .142 - .174 87 87 85 85 81 71 645 250 100
415 89.0 51500 87 86 84 82 76 65 669 250 100
380 111.0 64000 88 88 86 89 86 79 819 300 125
380
239 603 55 75 -415 400 108.0 64000 .106 - .130 88 87 85 87 82 72 862 300 125
415 108.0 64000 88 87 84 84 78 66 895 300 125
380 148.0 85000 88 88 86 89 86 79 1099 400 175
380
239 604 75 100 -415 400 145.0 86000 .073 - .089 87 87 85 87 82 72 1157 400 175
415 145.0 86000 87 87 84 84 78 67 1200 400 175
380 194.0 107000 87 87 85 86 83 75 1265 500 225
380
239 105 93 125 -415 400 190.0 107000 .055 - .067 87 86 84 83 78 68 1332 500 225
415 191.0 107000 87 86 83 80 74 63 1382 500 225
380 226.0 127000 88 88 86 87 84 77 1517 600 300
380
239 106 110 150 -415 400 222.0 127000 .042 - .051 88 87 85 84 80 70 1597 600 300
415 223.0 127000 88 87 84 81 75 64 1657 600 300
380 260.0 150000 87 87 86 89 87 83 1651 700 300
380
239 107 130 175 -415 400 252.0 148000 .042 - .052 88 87 86 87 84 79 1733 700 300
415 247.0 148000 88 87 85 86 81 74 1803 700 300
380 294.0 170000 88 88 86 90 88 83 1765 800 350
380
239 108 150 200 -415 400 284.0 170000 .036 - .044 88 88 86 88 86 79 1858 800 350
415 277.0 170000 88 88 86 87 83 75 1928 800 350

Performance is typical, not guaranteed, at specified voltages. * Refer to page 48 for 6” Hi Temp 90°C and 8” Hi Temp 75°C motors
** Amps may also be referred to as Full Load Amps (FLA)
Locked rotor amps for Wye start 6 lead motors is 33% of value shown.
Service Factor Amps (SFA) or Name Plate Amps
Performance also applies to 6 lead model numbers where not listed.
Six lead individual phase resistance = table X 1.5.

19
 Addendum - Three-Phase Motors HiTemp

Table 48 Hi Temp 90°C Three-Phase Motor Specifications (50Hz), 2875 RPM, 1.0 Service Factor
Nameplate Rating Efficiency % Power Factor %
Line to Line
Motor Model Full Load Locked Rotor
Type Resistance
Prefix kW HP Volts Line Volts Amps watts F.L. 3/4 1/2 F.L. 3/4 1/2 Amps
(Ohms)

380 8.8 5000 74 72 66 88 85 78 49.9

380-
276 610 3.7 5 400 8.5 5000 2.79 - 3.41 75 72 66 86 82 74 52.5
415
415 8.4 5000 75 72 65 84 79 70 54.5
380 12.7 7300 77 75 70 88 85 77 78.6
380-
276 611 5.5 7.5 400 12.3 7200 1.66 - 2.03 77 75 70 86 81 72 83.0
415
415 12.3 7200 77 75 69 84 77 67 86.0
380 16.4 9400 80 78 74 88 84 76 105
380-
276 612 7.5 10 400 16.0 9300 1.18 - 1.44 81 79 74 85 79 69 110
415
6 INCH HI-Temp 90C

415 16.1 9400 80 77 71 83 76 65 114

380 24.4 13900 80 79 75 85 83 74 152
380-
276 613 11 15 400 24.2 13800 .78 - .96 80 79 74 82 77 67 160
415
415 24.4 14000 79 78 73 79 73 61 166
380 33.3 18700 80 79 76 87 82 73 195
380-
276 614 15 20 400 33.0 18700 .58 - .72 80 79 75 83 77 65 205
415
415 33.3 18700 80 78 74 80 72 60 213
380 40.7 22600 82 82 79 86 80 70 253
380-
276 615 18.5 25 400 40.5 22500 .41 - .51 83 82 78 82 74 62 266
415
415 41.4 22700 82 80 76 78 69 57 276
380 49.2 27800 80 79 76 88 83 76 289
380-
276 616 22 30 400 48.0 27700 .34 - .42 81 79 75 85 80 70 304
415
415 47.9 27800 80 79 74 82 76 65 316
380 65.0 35900 83 82 80 86 80 70 419
380-
276 617 30 40 400 64.5 35800 .23 - .29 83 82 79 82 75 63 441
415
415 65.6 36000 83 81 77 78 70 58 458
380 66.8 37000 80 78 72 0.86 0.82 0.76 474
380-
279 100 30 40 400 65.5 37000 .16 - .19 80 78 72 0.83 0.78 0.7 499
415
415 65.8 37000 80 77 71 0.8 0.74 0.65 518
380 80.7 45000 83 80 75 0.87 0.83 0.76 654
380-
279 101 37 50 400 79.6 45000 .11 - .14 82 80 74 0.84 0.79 0.7 692
415
415 80.1 46000 82 79 73 0.81 0.75 0.65 720
380 94.3 53000 85 83 78 0.87 0.82 0.75 835
8 INCH HI-Temp 75C

380-
279 102 45 60 400 93.1 53000 .09 - .11 84 82 77 0.84 0.78 0.69 884
415
415 93 53000 84 82 76 0.81 0.74 0.64 920
380 118 67000 84 82 78 0.87 0.84 0.77 876
380-
279 103 55 75 400 115 66000 .07 - .09 84 82 78 0.85 0.81 0.72 927
415
415 113 66000 84 82 77 0.83 0.78 0.69 965
380 155 87000 85 84 81 0.87 0.83 0.76 1185
380-
279 104 75 100 400 151 87000 .05 - .07 86 84 80 0.85 0.8 0.71 1254
415
415 150 87000 85 84 80 0.82 0.76 0.66 1306
380 191 109000 86 85 81 0.88 0.85 0.78 1404
380-
279 105 93 125 400 186 109000 .04 - .06 86 84 81 0.86 0.8 0.73 1482
415
415 184 109000 86 84 80 0.84 0.76 0.69 1544
380 231 131000 85 84 81 0.88 0.84 0.77 1596
380-
279 106 110 150 400 224 130000 .03 - .05 86 84 81 0.85 0.81 0.72 1690
415
415 222 130000 86 84 80 0.83 0.77 0.68 1760

Performance is typical, not guaranteed, at specified voltages. Locked rotor amps for Wye start 6 lead motors is 33% of value
shown. Performance also applies to 6 lead model numbers where not listed. Six lead individual phase resistance = table X 1.5.

20
 Application - Three-Phase Motors
Application - Three-Phase Motors
Overload Protection of Three-Phase Submersible Motors
Motor Protection, Selection of Thermal
Overload Relays
Characteristics of submersible motors differ from 20
standard motors and special overload protection is
required. In order to provide sufficient protection against
overload and locked rotor, the relay has to be of the 10
following characteristic:
• Conform to European standards e.g. VDE providing

Time in sec.
trip time <10 sec. at 500% IN (name plate current) 4
based on cold bimetal
• Protection against single phasing 2
• Must trip at 120% IN (name plate current)
• Temperature compensated to avoid nuisance tripping 1
The specific information can be obtained directly from 2.5 3 3.5 4 4.5 5 6 7 8 9 10
the manufacturer’s catalog. They are available from a
Current/Time curve as shown on the right.
Multiple of IN (name plate current)

Overload setting, DOL and Y∆ start

For DOL, max. at full current IN shown on nameplate.
For Y∆, relay must be incorporated in the delta circuit for
adequate protection on Y start and set at IN x 0.58.
Recommended setting for all applications is the
measured current value at duty point.
Setting > IN is not allowed.

18

21
 Application - Three-Phase Motors
Application
Application– Three-Phase Motors
- Three-Phase Motors
SubMonitor Three-Phase Protection
Subtrol-Plus
Applications
Subtrol-Plus
SubMonitor isisdesigned
a FranklintoElectric
protectprotection device for 6”
3-phase pumps/
and
motors with service factor amp ratings (SFA) from 5 to
8” motors that uses microprocessor technology
detect
to 350 overload,
A (approx.underload,
2.2-150kW). overheat,
Current,and rapid and
voltage, cycling.
When one of these faults occurs, Subtrol-Plus
motor temperature are monitored using all three legs shuts
down the motor
and allows andtovisually
the user set updisplays the faultquickly
the SubMonitor condition.
Some additional features are automatic restart, eld
and easily.
adjustable trip settings, and external alarm/back-up
system connection.
Protects Against
Subtrol-Plus is supplied as an easy-to-install kit, which
• Under/Overload
fits virtually any three-phase pump panel. Subtrol-Plus
• Under/Overvoltage
calibrates to a particular motor through the use of a
• Current
rating Unbalance
insert.
• Overheated Motor
(if equipped with Subtrol Heat Sensor)
• False Start (Chattering)
• Phase Reversal Subtrol-Plus easy-to-install kit

Power Factor Correction

In some installations, power supply limitations make it Table1919KVAR
TABLE kVAR Required 50HzHz
Required 60
necessary or desirable to increase the power factor of a
Motor
MOTOR KVAR Required
KVAR REQUIREDfor P.F.PFof:OF:
FOR
submersible motor. The table lists the capacitive KVAR kVAR
required
required to
to increase
increase the
the power
power factor
factor of
of large
large Franklin
Franklin KWHP HP KW 0.90 0.90 0.95
0.95 1.00
1.00
three-phase
three-phase submersible
submersible motors
motors toto the
the approximate
approximate 5 3.7 1.2 2.1 4.0
3.7 5 .8 1.5 3.1
values
values shown
shown at at maximum
maximum input
input loading.
loading. 7.5 5.5 1.7 3.1 6.0
Capacitors must be connected on the line side of the 5.5 7 1/2 1.0 2.1 4.5
10 7.5 1.5 3.3 7.0
Capacitors
overload must
relay, orbe connected
overload on thewill
protection linebeside of the
lost. 7.515 10 11 .8 2.2 2.24.7 5.3
10.0
overload relay, or overload protection will be lost.
11 20 15 15 1.1 1.7 3.35.0 12.0
7.8
25 18.5 2.1 6.2 15.0
15 20 1.8 4.3 9.6
30 22 2.5 7.4 18.0
18.5 25 3 4.5
6.5
11.0
14
24.0
40 30
22 50 30 37 3 7.1 7.5
15.0 17
32.0

30 60 40 45 5 8.4 18.0
10 38.0
22
75 55 6.3 18.0 43.0
37 50 5 12 27
100 75 11.0 27.0 60.0
45125 60 90
5 17.0 13
36.0 30
77.0
55150 75 110 5 20.0 15
42.0 37
90.0

75175 100 130 4 9.6 36.0

18 93.0
46
200 150 16.0 46.0 110.0
90 125 18 35 72
Values listed are total required (not per phase).
110 150 18 38 82
130 175 13 37 88
150 200 10 37 95

Values listed are total required (not per phase).

19
31

22
 Application - Three-Phase Motors
Application - Three-Phase Motors
Three-Phase Starter Diagrams
Three-phase combination magnetic starters have two contacts and a control device such as a pressure switch.
distinct circuits: a power circuit and a control circuit. When the control device contacts are closed, current
The power circuit consists of a circuit breaker or fused flows through the magnetic contactor coil, the contacts
line switch, contacts, and overload heaters connecting close, and power is applied to the motor. Hands-Off-Auto
incoming power lines L1, L2, L3 and the three-phase motor. switches, start timers, level controls and other control
devices may also be in series in the control circuit.
The control circuit consists of the magnetic coil, overload

L1 L2 L3

PRESSURE SWITCH OR
OTHER CONTROL DEVICE

Line Voltage Control FUSES

O.L. CONTACTS
COIL
This is the most common type of control
encountered. Since the coil is connected directly
across the power lines, L1 and L2, the coil must CONTACTS
match the line voltage. OVERLOAD
HEATERS AND/OR
SUBTROL PLUS

MOTOR
FIG. 7

L1 L2 L3

Low Voltage Transformer Control FUSES

PRESSURE SWITCH OR
OTHER CONTROL DEVICE
O.L. CONTACTS
This control is used when it is desirable to
FUSE COIL
operate push buttons or other control devices at TRANSFORMER

some voltage lower than the motor voltage. The

transformer primary must match the line voltage CONTACTS

and the coil voltage must match the secondary OVERLOAD

HEATERS AND/OR
voltage of the transformer. SUBTROL PLUS

MOTOR
FIG. 8

L1 L2 L3

PRESSURE SWITCH OR
FUSES OTHER CONTROL DEVICE

External Voltage Controls O.L. CONTACTS

COIL TO SEPARATE
Control of a power circuit by a lower circuit voltage CONTROL VOLTAGE
SOURCE
can also be obtained by connecting to a separate CONTACTS
control voltage source. The coil rating must match OVERLOAD
the control voltage source, such as 115 or 24 volts. HEATER AND/OR
SUBTROL DEVICE

MOTOR
FIG. 9

20

23
 Application - Three-Phase Motors
Application - Three-Phase Motors
Three-Phase Power Unbalance
A full three-phase supply is recommended for all three- as poor performance, overload tripping or early motor
phase motors, consisting of three individual transformers failure due to current unbalance.
or one three-phase transformer. So-called “open” delta Transformer rating should be no smaller than listed in
or wye connections using only two transformers can Table 4 for supply power to the motor alone
be used, but are more likely to cause problems, such

FIG. 10 FULL THREE-PHASE FIG. 11 OPEN DELTA

Three-Phase Power Unbalance

1. Established correct motor rotation by running in both 1st Hook Up 2nd Hook Up 3rd Hook Up
directions. Change rotation by exchanging any two L1 L2 L3 L1 L2 L3 L1 L2 L3
of the three motor leads. The rotation that gives the supply
most water flow is always the correct rotation.
starter
2. After correct rotation has been established, check the
current in each of the three motor leads and calculate T2 T1 T3
the current unbalance as explained in 3 below. T1 T3 T2
T3 T2 T1 motor
If the current unbalance is 2% or less, leave the
leads as connected.
If the current unbalance is more than 2%, current
readings should be checked on each leg using each EXAMPLE:
of three possible hook-ups. Roll the motor leads
across the starter in the same direction to prevent T1 = 51 amps T3 = 50 amps T2 = 50 amps
motor reversal. T2 = 46 amps T1 = 49 amps T3 = 48 amps
+ T3 = 53 amps + T2 = 51 amps + T1 = 52 amps
3. To calculate percent of current unbalance:
Total = 150 amps Total = 150 amps Total = 150 amps
A. Add the three line amps values together.
B. Divide the sum by three, yielding average current. 150 150 150
= 50 amps = 50 amps = 50 amps
C. Pick the amp value which is furthest from the 3 3 3
average current (either high or low).
50 - 46 = 4 amps 50 - 49 = 1 amp 50 - 48 = 2 amps
D. Determine the difference between this amp value
(furthest from average) and the average. 4 1 2
E. Divide the difference by the average. Multiply the = .08 or 8% = .02 or 2% = .04 or 4%
50 50 50
result by 100 to determine percent of unbalance.
4. Current unbalance should not exceed 5% at full Phase designation of leads for CCW rotation viewing
load. If the unbalance cannot be corrected by rolling shaft end.
leads, the source of the unbalance must be located
To reverse rotation, interchange any two leads.
and corrected. If, on the three possible hookups,
the leg farthest from the average stays on the same Phase 1 or “A”- T1, or U1
power lead, most of the unbalance is coming from Phase 2 or “B”- T2, or V1
the power source. However, if the reading farthest
Phase 3 or “C”- T3, or W1
from average moves with the same motor lead, the
primary source of unbalance is on the “motor side” NOTICE: Phase 1, 2 and 3 may not be L1, L2 and L3.
of the starter. In this instance, consider a damaged
cable, leaking splice, poor connection, or faulty
motor winding.

24
 Application - Three-Phase Motors
Application - Three-Phase Motors
Three-Phase Motor Lead Identification

90° Lead Spacing

T5-V2
CHECK VALVE OR
PIPE PLUG ON RIGHT
SIDE FACING MOTOR
T6-W2 SHAFT

T4-U2

T2-V1
T1-U1
T3-W1

LEADS LOCATED HERE ONLY

FOR 3 LEAD (DOL) MOTORS

Line Connections — Six Lead Motors

DOL or SD RUNNING SD STARTING

Connections for across-the-line starting, YD/SD starters connect the motor as
running, and any reduced voltage starting shown below during starting, then change to
except YD/SD type starters. the running connection shown at the left.

L1 L2 L3
L1 L2 L3

T1 T6 T2 T4 T3 T5 T1 T2 T3 T4 T5 T6
U1 W2 V1 U2 W1 V2 U1 V1 W1 U2 V2 W2

Each motor lead is numbered with two markers, one near each end. To reverse rotation, interchange any two line connections.

* Star Delta (SD) is the same as Wye Delta (YD)

22

25
 Application - Three-Phase Motors
Application - Three-Phase Motors
Reduced Voltage Starters
All Franklin three-phase submersible motors are suitable starters have 65% and 80% taps. Setting the taps
for full-voltage starting. Under this condition the motor on these starters depends on the percentage of the
speed goes from zero to full speed within a half second maximum allowable cable length used in the system.
or less. The motor current goes from zero to locked rotor If the cable length is less than 50% of the maximum
amps, then drops to running amps at full speed. This allowable, either the 65% or the 80% taps may be used.
may dim lights, cause momentary voltage dips to other When the cable length is more than 50% of allowable,
electrical equipment, and shock load power the 80% tap should be used.
distribution transformers. Solid-state starters cannot be used with SubMonitor
In some cases the power companies may require unless a bypass contactor is installed across the
reduced-voltage starters to limit this voltage dip. starter. Consult the factory for details.
There are also times when reduced-voltage starters Six-Lead Motors: Wye-Delta starters are used with
may be desirable to reduce motor starting torque thus six-lead Wye-Delta motors. All Franklin 6” and 8”
reducing the stress on shafts, couplings, and discharge Three-phase motors are available in six-lead Wye-Delta
piping. Reduced-voltage starters also slow the rapid construction. Consult the factory for details and availability.
acceleration of the water on start up to help control up Part winding starters are not compatible with Franklin
thrust and water hammer. Electric submersible motors and should not be used.
Reduced-voltage starters may not be required if the Wye-Delta starters of the open-transition type, which
maximum recommended cable length is used. With momentarily interrupt power during the starting cycle,
maximum recommended cable length there is a 5% are not recommended. Closed-transition starters have no
voltage drop in the cable at running amps, resulting in interruption of power during the start cycle and can be
about 20% reduction in starting current and about 36% used with satisfactory results.
reduction in starting torque compared to having rated
voltage at the motor. This may be enough reduction in Reduced-voltage starters have adjustable settings
starting current so that reduced-voltage starters are for acceleration ramp time, typically preset at 30
not required. seconds. They must be adjusted so the motor is at
full voltage within THREE SECONDS MAXIMUM to
Three-Lead Motors: Autotransformer or solid-state prevent excessive radial and thrust bearing wear.
reduced-voltage starters may be used for soft-starting
standard three-phase motors. If SubMonitor is used the acceleration time must
be set to TWO SECONDS MAXIMUM due to the fast
When autotransformer starters are used, the motor reaction time of the SubMonitor.
should be supplied with at least 55% of rated voltage to
ensure adequate starting torque. Most autotransformer

In-line Booster Pump Systems

Franklin Electric’s submersible motors are acceptable for 3. Motor Support Points: A minimum of two support
booster pumps, up to 93kW (125HP) motor shaft output, points are required on the motor. One in the motor/
using an open or closed system flow sleeve provided the pump flange connection area and one in the bottom
following conditions are taken into consideration in the end of the motor area. The motor castings, not the
system design. shell area, are recommended as support points. If
the support is a full length support and/or has bands
Design And Operational Requirements in the shell area, they must not restrict heat transfer
or deform the shell.
1. Non-Vertical Operation: Vertical Shaft-up (0°) to
4. Motor Support Material and Design: The support
Horizontal (90°) operation is acceptable as long
system should minimize turbulence, vibration, and
as the pump transmits “down-thrust” to the motor
flow restrictions. The support materials and locations
within 3 seconds after start-up and continuously
must not inhibit the heat transfer away from the motor.
during operation. However, it is best practice to
provide a positive slope whenever it is possible, even 5. Motor and Pump Alignment: The maximum
if it is only a few degrees. allowable misalignment between the motor, pump,
and pump discharge is 0.025 inch per 12 inches of
2. Motor, Sleeve, and Pump Support System: The
length (2mm per 1000mm of length). This must be
booster sleeve I.D. must be sized according to the
measured in both directions along the assembly using
motor cooling and pump NPSHR requirements. The
the motor/pump flange connection as the starting
support system must support the motor’s weight,
point. The booster sleeve and support system must
prevent motor rotation and keep the motor and
be rigid enough to maintain this alignment during
pump aligned. The support system must also allow
assembly, shipping, operation and maintenance.
for thermal axial expansion of the motor without
creating binding forces.
23

26
 Application - Three-Phase Motors
Application - Three-Phase Motors
In-line Booster Pump Systems (continued)
6. Motor Fill Solution Exchange To Deionized Water: minutes between shutdown and start-up of the motor.
Refilling of the motor with Deionized (DI) water should 9. Controls - Soft Starters and VFDs: Reduced
be done only if the application absolutely requires voltage starters and variable speed drives (inverter
it. Applications requiring DI water must comply with drives) may be used with Franklin three-phase
the below derating chart. The exchange of the motor submersible motors to reduce starting current,
fill solution must be done by an approved Franklin upthrust, and mechanical stress during start-
Electric service shop or representative. The motor up. The guidelines for their use with submersible
must be permanently stamped with a “D” closely motors are different than with normal air cooled
behind the Serial Number located above the motor motor applications. Refer to the Franklin Electric
nameplate. The maximum pressure that can be Application, Installation and Maintenance (AIM)
applied to the motor internal components during the Manual Reduced Voltage Starters section or Variable
flushing and refilling process is 7 psi (0.5 bar). Speed Submersible Pump Operation, Inverter Drives
sections for specific details.
8" Encapsulated Motor 10. Motor Overload Protection: Submersible motors
require properly sized ambient compensated Class
Pump Load Multiplier For
Motor Nameplate Rating

1.8
1.7 10 quick-trip overloads per the Franklin’s AIM
1.6 Manual guidelines to protect the motor. Class 20
1.5 or higher overloads are NOT acceptable. Franklin’s
1.4 SubMonitor is strongly recommended for all large
1.3 1.00 Service Factor submersibles since it is capable of sensing motor
1.2 heat without any additional wiring to the motor.
1.1 1.15 S.F. Applications using Soft Starters with a SubMonitor
1 require a start-up bypass - consult the factory for
30 25 20 15 10
details. SubMonitor can not be used in applications
Feed Water Temperature (°C) using a VFD control.
First: Determine maximum Feed Water Temperature that will be 11. Motor Surge Protection: Properly sized, grounded
experienced in this application. and dedicated motor surge arrestors must be
installed in the supply line of the booster module as
Second: Determine the Pump Load Multiplier from the appropriate
Service Factor curve. (Typical 1.15 Service Factor is for 60Hz close to the motor as possible. This is required on
ratings & 1.00 Service Factor ss for 50Hz ratings.) all systems including those using soft-starters and
variable speed drives (inverter drives).
Third: Multiply the Pump Load Requirement by the Pump Load
Multiplier to determine the Minimum Motor Nameplate Rating. 12. Wiring: Franklin’s lead assemblies are only sized
Fourth: Select a motor with an equal or higher motor nameplate rating. for submerged operation in 30ºC or less water and
may overheat and cause failure or serious injury if
7. Motor Alterations - Sand Slinger & Check Valve Plug: operated in air. Any wiring not submerged must
On 6” and 8” motors, the rubber sand slinger meet applicable national and local wiring codes and
located on the shaft must be removed. The pipe plug Franklin Cable Chart Table 24. (Notice: wire size,
covering the check valve must be removed from Ni- wire rating and insulation temperature rating must be
resist and 316 SS motors. known when determining its suitability to operate in
air or conduit. Typically, for a given size and rating,
8. Frequency of Starts: Fewer than 10 starts per
as the insulation temperature rating increases its
24-hour period are recommended. Allow at least 20
ability to operate in air or conduit also increases.)

TABLE 24 Franklin Cable chart (See 12. Wiring)

Cable Motor #10 AWG #8 AWG #6 AWG #4 AWG #2 AWG
Temp. Nameplate
Source of Cable Ampacity
Rating Rated Amps In In In In In
In Air In Air In Air In Air In Air
( ºC ) Full Load Conduit Conduit Conduit Conduit Conduit
3-Lead (DOL) 40A 28A 56A 40A 76A 52A 100A 68A 136A 92A US N.E.C., 2002 edition,
75
6-Lead (Y-Δ) 69A 48A 97A 69A 132A 90A 173A 118A 236A 159A Tables 310.16 & 310.17
3-Lead (DOL) 44A 32A 64A 44A 84A 60A 112A 76A 152A 104A US N.E.C., 2002 edition,
90
6-Lead (Y-Δ) 76A 55A 111A 76A 145A 104A 194A 132A 263A 180A Tables 310.16 & 310.17
3-Lead (DOL) 63A 46A 74A 51A 104A 74A 145A 98A 185A 126A Standard AAR (American
135 Association of Railroads)
6-Lead (Y-Δ) 109A 80A 127A 88A 180A 129A 251A 170A 320A 219A RP-585
Based on 30°C maximum ambient with cable length of 100 feet or less
24

27
 Application - Three-Phase Motors
Application - Three-Phase Motors
In-line Booster Pump Systems (continued)
13. Check Valves: Spring-loaded check valves must TEMPERATURE EXCEEDS 86°F (30°C), THE
be used on start-up to minimize motor upthrusting, SYSTEM MUST SHUTDOWN IMMEDIATELY TO
water hammer, or in multiple booster (parallel) PREVENT PERMANENT MOTOR DAMAGE. If feed
applications to prevent reverse flow. water temperatures are expected to be above 86°F
14. Pressure Relief Valves: A pressure relief valve (30°C), the motor must be derated. See Franklin’s
is required and must be selected to ensure as the AIM Manual Hot Water Applications section for
pump approaches shut-off that it never reaches the derating guidelines. (The high temperature feed
point that the motor will not have adequate cooling water derating is in addition to any DI water derating
flow past it. if one was required.)
15. System Purge (Can Flooding): An air bleeder valve 2. Inlet Pressure: The inlet pressure on each booster
must be installed on the booster sleeve so that must be continuously monitored and not allowed
flooding may be accomplished prior to booster start- to drop below 20 PSIG at any time. If the pump’s
up. Once flooding is complete, the booster should specified Net Positive Suction Head Requirement
be started and brought up to operating pressure as (NPSHR) is greater than 20 PSIG, increase the
quickly as possible to minimize the duration of an inlet pressure requirement to the greater value.
upthrust condition. Adequate inlet pressure must be provided prior to
booster start-up. IF THE INLET PRESSURE DROPS
16. System Flush – Must Not Spin Pump: Applications BELOW THE INLET PRESSURE REQUIREMENT,
may utilize a low flow flushing operation. Flow THE SYSTEM MUST SHUTDOWN IMMEDIATELY TO
through the booster sleeve must not spin the pump PREVENT PERMANENT MOTOR DAMAGE. NOTE:
impellers and the motor shaft. If spinning takes Motors where the inlet pressure exceeds 500 PSI
place, the bearing system will be permanently must undergo special high pressure testing. Consult
damaged and the motor life shortened. Consult the factory for details and availability.
booster pump manufacturer for maximum flow rate
through the pump when the motor is not energized. 3. Discharge Flow: The flow rate for each pump
must not be allowed to drop below the motor
17. Open Atmosphere Booster Pump Systems: When minimum cooling flow requirement. IF THE MOTOR
an open booster is placed in a lake, tank, etc. that is MINIMUM COOLING FLOW REQUIREMENT IS NOT
open to atmospheric pressure, the water level must BEING MET, THE SYSTEM MUST BE SHUTDOWN
provide sufficient head pressure to allow the pump IMMEDIATELY TO PREVENT PERMANENT
to operate above its NPSHR requirement at all times MOTOR DAMAGE.
and all demand or seasonal levels. Adequate inlet
pressure must be provided prior to booster start-up. 4. Discharge Pressure: The discharge pressure
must be monitored to maintain a down thrust load
Continuous Monitoring System Requirements toward the motor within 3 seconds after start-up
and continuously during operation. IF THE MOTOR
Four Factors Minimum DISCHARGE PRESSURE IS NOT ADEQUATE TO
1. Water Temperature: Feed water on each booster SUPPLY DOWN THRUST, THE SYSTEM MUST
must be continuously monitored and not allowed BE SHUTDOWN IMMEDIATELY TO PREVENT
to exceed 86°F (30°C) at any time. IF THE INLET PERMANENT MOTOR DAMAGE.

Variable Speed Submersible Pump Operation, Inverter Drives

Franklin three-phase submersible motors are operable Load Capability: Pump load should not exceed motor
from variable frequency inverter drives when applied nameplate service factor amps at rated voltage and
within guidelines shown below. These guidelines are frequency.
based on present Franklin information for inverter drives, Frequency Range: Continuous between 30 Hz and rated
lab tests and actual installations, and must be followed frequency (50 or 60 Hz). Operations above rated frequency
for warranty to apply to inverter drive installations. require special considerations, consult factory for details.
Franklin two-wire and three-wire single-phase
submersible motors are not recommended for variable Volts/Hz: Use motor nameplate volts and frequency
speed operation. for the drive base settings. Many drives have means to
increase efficiency at reduced pump speeds by lowering
motor voltage. This is the preferred operating mode.
WARNING: There is a potential shock hazard from
contact with insulated cables from a PWM drive to Voltage Rise-time or dV/dt: Limit the peak voltage to
the motor. This hazard is due to high frequency the motor to 1000V and keep the rise-time greater than
voltage content of a PWM drive output. 2 µsec. Alternately stated: keep dV/dt < 500V/µsec. See
Filters or Reactors.

25

28
 Application - Three-Phase Motors
Application - Three-Phase Motors
Variable Speed Submersible Pump Operation, Inverter Drives (continued)
Motor Current Limits: Load no higher than motor Cable Lengths: Per Franklin’s cable tables unless a
nameplate service factor amps. For 50 Hz ratings, reactor is used. If a long cable is used with a reactor,
nameplate maximum amps are rated amps. See additional voltage drop will occur between the VFD and
Overload Protection below. the motor. To compensate, set the VFD output voltage
Motor Overload Protection: Protection in the drive higher than the motor rating in proportion to the reactor
(or separately furnished) must be set to trip within 10 impedance (102% voltage for 2% impedance, etc.).
seconds at 5 times motor maximum nameplate amps in Motor Cooling Flow: For installations that are
any line, and ultimately trip within 115% of nameplate variable-flow, variable-pressure, minimum flow rates
maximum amps in any line. must be maintained at nameplate frequency. In variable-
SubMonitor: Franklin’s SubMonitor protection systems flow, constant pressure installations, minimum flow
ARE NOT USABLE on VFD installations. rates must be maintained at the lowest flow condition.
Franklin’s minimum flow requirements for 4” motors:
Start and Stop: One second maximum ramp-up and 7.26 cm/sec. and for 6” and 8” motors: 15.24 cm/sec.
ramp-down times between stopped and 30 Hz. Stopping
by coast-down is preferable. Carrier Frequency: Applicable to PWM drives only.
These drives often allow selection of the carrier
Successive Starts: Allow 60 seconds before restarting. frequency. Use a carrier frequency at the low end of the
Filters or Reactors: Required if all three of the following available range.
conditions are met: (1) Voltage is 380 or greater and (2) Miscellaneous: Franklin three-phase motors are not
Drive uses IGBT or BJT switches (rise-times < 2 µsec) declared “Inverter Duty” motors per NEMA MG1, Part 31
and (3) Cable from drive to motor is more than 15.2 m. A standards. However, Franklin’s submersible motors can
low-pass filter is preferable. Filters or reactors should be be used with VFDs without problems and/or warranty
selected in conjunction with the drive manufacturer and concerns provided these guidelines are followed.
must be specifically designed for VFD operation.

26

29
 Application - SubDrive/MonoDrive Series
Circuit Breaker and Maximum Input Cable Lenghts - Power supply to Controller( metres)
AWG Copper Wire Sizes, 167 °F/75°C Insulation Unless Otherwise Noted

Model Series Breaker Amps Volts mm² 2.5 4 6 10 16 25 35 35 50 70 95

15 208 20 35 60 95 150 240 295 390 495

MonoDrive
15 230 25 45 75 115 185 295 365 480 610
15 208 20 30 55 85 165 215 265 350 445
Subdrive75
15 230 25 40 65 105 165 260 325 430 545
20 208 25 40 65 105 165 205 270 345
MonoDriveXT
20 230 30 50 80 125 200 250 330 420
25 208 35 55 85 135 165 220 280
Subdrive100
20 230 25 40 65 105 165 205 270 340
30 208 25 40 70 110 140 180 230
Subdrive150
25 230 35 55 85 135 170 225 285
40 208 45 70 90 115 145 185 220
Subdrive300
40 230 35 55 85 110 140 180 225 270
XXXX Highlighted Numbers denote wire with 194 °F/90 °C insulation only.

Maximum Motor Cable Lengh ( Metres)

14 12 10 8 6 4
HP kW
2.5 4 6 10 16 25

SubDrive 75 1.5 1.1 130 200 320 500

SubDrive 150 3 2.2 70 115 185 300 465

SubDrive 300 5 3.7 70 110 180 280 435

0.5 0.37 120 195 310 490

MonoDrive 0.75 0.55 90 145 230 365 565

1 0.75 75 120 190 300 465

1.5 1.1 55 90 145 230 365 565

MonoDrive XT
2 1.5 45 75 115 185 295 465
A - 3.3 metre (10 ft) section of cable is provided with the Subdrive/MonoDrive to connect the pressure sensor. ( If additional cable is required a “0.3mm²” (22 AWG) x 30 metres
Maximum allowable wire lengths are measured between the controller and motor
Aluminum wires should not be used with the SubDrive/MonoDrive.
Orange circular drop - electrical cable is not rated for submersible use. Warranty void if used.
All wiring to comply with AS/NSZ3000 and National Electrical Codes and /or local codes.
MonoDrive minimum breaker amps may be lower than 50 Hz AIM Manual specifications for the motors listed due to the soft-starting characteristic of the MonoDrive controller.
SubDrive minimum breaker amps may apperar to exceed 50 Hz AIM Manual specifications for the motors listed because SubDrive controllers are supplied from a single-phase
service rather than three phase.

Three Phase SubDrive Motors Specifications (60Hz)

Full Load Max- S.F load Line to Line
kW HP Volts S.F Locked Rotor Amps
Amps Watts Amps Watts Resistance Ohms

SubDrive 75 1.1 1,5 230 1.3 5 1460 5.9 1890 3.2 - 4.0 33.2

SubDrive 150 2.2 3 230 1.15 9.5 2980 10.9 3420 1.8 - 2.2 61.9

SubDrive 300 3.7 5 230 1.15 15.9 5050 17.8 5810 1.0 - 1.2 106

SubDrive Motor Leads Recommended minimum generator sizes:

Series Part No. MonoDrive KW KVA

75 310 113 401 ½ Hp - 0.37 kW 2 2.5

150 / 300 308 013 702 ¾ Hp - 0.55 kW 3 3.75

In addition to improved system protection, Franklin Electric’s SubDrive and 1 Hp - 0.75 kW 3.5 4.37
MonoDrive systems use electronic reduced voltage starting or “soft start”
technology. This technology allows the use of smaller generators than those MonoDrive XT
used on conventional systems. 1 ½ Hp - 1.1 kW 4 5
2 Hp - 1.5 kW 5 6.25
SubDrive Series
SDQP - 75 3.5 4.37
SDQP - 150 7 8.75
SDQP - 300 11 13.75
30
 Application - SubDrive/MonoDrive Series
Dip Switch Settings

SDQP 75 Series SD Pump dip.sw No1 dip.sw No 2 dip.sw No 3 dip.sw No 4

Order No. End

SDQP 75 25-160 93870708 OFF OFF ON ON

SDQP 75 30-135 93871008 OFF OFF ON ON
SDQP 75 45-105 93871508 OFF OFF ON ON
SDQP 75 60-83 93872008 OFF OFF ON ON
SDQP 75 70-82 93872511 OFF ON ON ON
SDQP 75 100-55 93873511 OFF ON ON ON

SDQP 150 Series

SDQP 150 25-300 93870716 OFF OFF ON ON
SDQP 150 30-245 93871016 OFF OFF ON ON
SDQP 150 45-195 93871516 OFF OFF ON ON
SDQP 150 60-155 93872016 OFF OFF ON ON
SDQP 150 65-137 93872516 OFF OFF ON ON
SDQP 150 100-94 93873516 OFF OFF ON ON
SDQP 150 150-65 93874516 OFF OFF ON ON

SDQP 300 Series

SDQP 300 30-400 93871031 OFF OFF OFF ON
SDQP 300 45-335 93871531 OFF OFF OFF ON
SDQP 300 60-265 93872031 OFF OFF OFF ON
SDQP 300 70-240 93872531 OFF OFF OFF ON
SDQP 300 100-165 93873531 OFF OFF OFF ON
SDQP 300 150-118 93874531 OFF OFF OFF ON
SDQP 300 200-82 93876031 OFF OFF OFF ON
SDQP 300 270-60 93879031 OFF OFF OFF ON
SubDrive controller dip switch settings are per set prior to shipment on all new
SubDrive Quick Pak systems.

SubDrive/MonoDrive DIP Switches:

One of the best things about Franklin Electric’s SubDrive and MonoDrive products is that they can be used in a variety of applications, such as residential,
agricultural, irrigation and commercial. Franklin Electric has increased the flexibility of these products by providing internal DIP switches. This section of Franklin
AIM’s manual will explain DIP switches and what they mean to you, the professional water systems contractor.

CAUTION: Serious or fatal electric shock may result from contact with internal components. DO NOT, under
any circumstance , attempt to modify DIP switch settings until power has been removed, five minutes have
passed and internal voltage has discharged. Power must be removed. Power must be removed for DIP switch
settings to take effect.

The SubDrive and MonoDrive DIP switch package is labeled SW1, and each individual switch also is labeled. The four switches can be set in one of two
positions (ON or OFF) and control different aspects of the system. A small screwdriver comes packaged with each product to aid in switch setting, due to
the size of the switches. In most cases, the DIP switch setting will not need to be changed, with the exception of setting the pump size for MonoDrive and
MonoDriveXT. Let’s take a look at each of the switches in SubDrive and MonoDrive and see how they work.

31
 Application - SubDrive/MonoDrive Series
Dip Switch Settings cont
Switches 1 and 2
Switches 1 and 2 of the package tell the SubDrive or MonoDrive controller which pump is attached to the motor. For example: on a SubDrive75, a ¾ horsepower
pump would normally be coupled to a 1.5 horsepower 3-phase motor. In this case, the first two switches are set in the OFF position. (This is the default setting.)
However, in some cases, you might want to use a 1 or a 1.5 horsepower pump. This can be done, but you need to tell the SubDrive controller there is a different
pump in place. If a 1 horsepower pump were to be used, switch 1 will remain OFF and 2 must be changed to ON. If a 1.5 horsepower pump were to be used,
switch 1 must be moved to the ON position and 2 will remain OFF. In the case of other SubDrive models, switches 1 and 2 are used in a very similar way. Refer to
the installation manual for the details.

MonoDrive is designed to be used with a ½, ¾, or 1 horsepower single-phase 3-wire motor and pump. However, because of these options, it is critical to tell the
MonoDrive controller what is in the well. As in the case of SubDrive, positions 1 and 2 on SW1 are used. The switch positions for each are shown in the following
illustrations.

MonoDrive XT works in very much the same way

Switch 3 - Underload Sensitivity

All SubDrive/MonoDrive products offer built-in underload protection. The most common reason for an underload is an out-of-water condition. The SubDrive/
MonoDrive controller is configured at the factory to ensure detection of underload faults in a wide variety of pumping applications. In rare cases, the
underload trip level may be too sensitive. The most likely application for this scenario will be a shallow well.
If you are installing SubDrive/MonoDrive in a shallow well, it is a good idea to observe how the system behaves at various flow rates. Move switch 3 on SW1
ot ON if you see nuisance tripping. However, before doing this, make sure that you’re truly seeing a nuisance fault, and not an actual out-of-water condition.
What we’ve just discussed applies to all SubDrive and MonoDrive products. That is, the underload sensitivity is located in the same place and functions in
the same way.

Switch 4 - Sensitivity
Although in most cases pressure regulation will be completely stable, in certain conditions the controller’s pressure-regualting algorithm can be too
sensitive. This may result in surging at a hydrant or in an irrigation system located a long distance away from the pressure sensor. Position 4 of the DIP switch
can be used to desensitize the pressure regulation, and in many cases, will reduce or eliminate the surging. If you have a hydrant or an irrigation system
some distance from the pressure sensor, don’t automatically move switch 4 to OFF. Make sure you have a real issue with surging first.
To recap, positions 1 and 2 are used to tell the controller what pump is in the well, position 3 is used to address nuisance tripping and position 4 may prevent
surging at a hydrant. When using SubDrive you will rarely need to change the switch positions. However, with MonoDrive or MonoDriveXT there is a good
chance you will, when retrofitting an installation for a pump already downhole. It all adds up to be a product that is simple to install and use, but offers the
flexibility you need for a wide variety of applications.

NOTE: On some models of the SubDrive family, you will notice another DIP switch, this one is labeled SW2, next to the SW1 SIP switch. SW2 is for future
expansion and can be disregarded.

32
 Addendum - Engine Driven Generators
Application – All Motors
Use Of Engine Driven Generators - Single-phase or Three-phase
Table 49 lists minimum generator sizes based on typical TABLE 49 Engine Driven Generators
80 °C rise continuous duty generators, with 35% maximum MOTOR RATING MINIMUM RATING OF GENERATOR
voltage dip during starting, for Franklin’s three-wire motors, EXTERNALLY REGULATED INTERNALLY REGULATED
single- or three-phase. HP KW
KW KVA KW KVA
This is a general chart. The generator manufacturer should 1/3 0.25 1.5 1.9 1.2 1.5
be consulted whenever possible, especially on larger sizes. 1/2 0.37 2 2.5 1.5 1.9
3/4 0.55 3 3.8 2 2.5
There are two types of generators available: externally 1 0.75 4 5.0 2.5 3.13
and internally regulated. Most are externally regulated. 1.5 1.1 5 6.25 3 3.8
They use an external voltage regulator that senses the 2 1.5 7.5 9.4 4 5
output voltage. As the voltage dips at motor start-up, the 3 2.2 10 12.5 5 6.25
regulator increases the output voltage of the generator. 5 3.7 15 18.75 7.5 9.4
Internally regulated (self-excited) generators have an 7.5 5.5 20 25.0 10 12.5
extra winding in the generator stator. The extra winding 10 7.5 30 37.5 15 18.75
senses the output current to automatically adjust the 15 11 40 50 20 25
output voltage. 20 15 60 75 25 31
25 18.5 75 94 30 37.50
Generators must be sized to deliver at least 65% of the 30 22 100 125 40 50
rated voltage during starting to ensure adequate starting 40 30 100 125 50 62.5
torque. Besides sizing, generator frequency is important 50 37 150 188 60 75
as the motor speed varies with the frequency (Hz). Due 60 45 175 220 75 94
to pump affinity laws, a pump running at 1 to 2 Hz below 75 55 250 313 100 125
motor nameplate frequency design will not meet its 100 75 300 375 150 188
performance curve. Conversely, a pump running at 1 to 2 125 90 375 469 175 219
Hz above may trip overloads. 150 110 450 563 200 250
175 130 525 656 250 313
Generator Operation 200 150 600 750 275 344
Always start the generator before the motor is started
and always stop the motor before the generator is shut NOTE: For best starting of 2-wire motors, the minimum
down. The motor thrust bearing may be damaged if generator rating is 50% higher than shown.
the generator is allowed to coast down with the motor
running. This same condition occurs when the generator WARNING: To prevent accidental electrocution, automatic
is allowed to run out of fuel. or manual transfer switches must be used any time a
generator is used as standby or back up on power lines.
Follow generator manufacturer’s recommendations for Contact power company for use and approval.
de-rating at higher elevations or using natural gas.

33
 Submersible Motor Installation Record
Submersible Motor Installation Record
Power Supply:
Cable: Service Entrance to Control ____________m _______ mm2/MCM  Copper  Aluminum
 Jacketed  Individual Conductors
Cable: Control to Motor ____________m________mm2/MCM  Copper  Aluminum
 Jacketed  Individual Conductors

P
PUMP U
PANEL M
P
SERVICE
ENTRANCE
M
O
T
Transformers: O
KVA __________ #1 __________ #2 __________ #3 R
Initial Megs
(motor & lead) T1________T2_______T3________
Final Megs CONTROL PANEL:
(motor, lead & cable) T1______T2______T3______
Panel Manufacturer_________________________________
Incoming Voltage: Short Circuit Device
 Circuit Breaker Rating________Setting______
No Load L1-L2______ L2-L3_______L1-L3_______  Fuses Rating___________ Type___________
Full Load L1-L2______ L2-L3_______L1-L3_______
 Standard  Delay
Running Amps: Starter Manufacturer________________________________
HOOKUP 1: Starter Size ________________________________________
Full Load L1______L2_______L3_______ Type of Starter  Full Voltage  Autotransformer
%Unbalance______  Other:___________Full Voltage in _____sec.
HOOKUP 2: Heater Manufacturer________________________________
Full Load L1______L2_______L3_______ Number______________Adjustable Set at ________amps.
%Unbalance______
Subtrol-Plus  No  Yes Registration No. __________
HOOKUP 3:
Full Load L1______L2_______L3_______ If yes, Overload Set?  No  Yes Set at _______amps.
%Unbalance______ Underload Set?  No  Yes Set at _______amps.
Ground Wire Size ___________________mm2/MCM Controls are Grounded to:
Motor Surge Protection  Yes  No  Well Head  Motor  Rod  Power Supply

Variable Frequency Drives:

Manufacturer_________________ Model ______________ Output Frequency: _________ Hz Min _________ Hz Max
Cooling Flow at Min. Freq. ___________________________ Cooling Flow at Max. Freq.__________________________
Approved Overload:  Built-in ________  External Model: (per above)  Cables: (per above) Set Amps __________
Start Time ____________sec. Stop Mode  Coast __________sec.  Ramp __________ sec.
 Output filter ___________  Reactor _______________% Make __________ Model ___________  None

Maximum Load Amps:

Drive Meter Input Amps Line 1 __________ Line 2 __________ Line 3 __________
Drive Meter Output Amps Line 1 __________ Line 2 __________ Line 3 __________
Test Ammeter Output Amps Line 1 __________ Line 2 __________ Line 3 __________
Test Ammeter Make ________________________ Model ________________________

A
 Submersible Motor Installation Record
Submersible Motor Installation Record
RMA No. _____________

INSTALLER’S NAME ___________________________ OWNER’S NAME _____________________________________

ADDRESS ___________________________________ ADDRESS __________________________________________

CITY __________________ STATE_____ PC________ CITY ____________________ STATE_____ PC_____________

PHONE (____) _____________ FAX (____) _________ PHONE (____) ________________ FAX (____)______________

CONTACT NAME ______________________________ CONTACT NAME _____________________________________

WELL NAME/ID _______________________________ DATE INSTALLED _____________ DATE FAILED __________

WATER TEMPERATURE _______________°C

Motor:
Motor No. _____________________ Date Code ___________________ KW _________ Voltage _________ Phase _________

Pump:
Manufacturer __________________ Model No. __________ Curve No. __________ Rating: ________ l/m@ ________m TDH

NPSH Required ____________ m NPSH Available__________ m Actual Pump Delivery__________l/m@ __________ PSI

Operating Cycle _________________ON (Min./Hr.) ___________________ OFF (Min./Hr.) (Circle Min. or Hr. as appropriate)

YOUR NAME ____________________________________________________________________ DATE ______/______/______

WELL DATA:
TOP PLUMBING:
Total Dynamic Head _________________m Please sketch the plumbing after the well head
(check valves, throttling valves, pressure tank, etc.)
Casing Diameter___________________ mm and indicate the setting of each device.

Drop Pipe Diameter _________________mm

Static Water Level ___________________m
Drawdown (pumping) Water Level_______m
Checkvalves at __________&__________&
__________&__________m
 Solid  Drilled
Pump Inlet Setting __________________m
Flow Sleeve: ____No____ Yes, Dia. _____mm
Casing Depth_______________________m
 Well Screen  Perforated Casing
From______to_____ft. & ______to______m
Well Depth__________________________m

Form No. 2207

B
 FORM 2207F
THIS FORM MUST BE RETURNED FOR ALL FAILURE CLAIMS

SITE INSTALLATION FAR Number

Dealer / OEM details _________________________________________________________________ Date_ ____________

Contact Name ______________________________ Phone or Email Details________________ State _____________

End User Name ______________________________ End User Location ________________

New or Old Installation ______________________________ Date Installed________________________Date Failed______________________

PRODUCTS BEING RETURNED FOR ASSESSMENT

Controller____________________________________ Protection unit

Pump ________Motor_ ___________ (Subdrive/Control Box)_________________________ (Pumptec/plus - Submonitor) Other _ __________

PRODUCT MODEL AND DATE / SERIAL NUMBERS

Motor Model ________________________________Date Code And Serial Number_ __________________________

Pump Manufacturer ________________________________Model Number________________________________________
Pump Condition ________________________________Duty Flowrate _ _______________________________________Litres Per Minute
Other Components Model________________________________Serial Number _ _______________________________________

POWER SUPPLY AND PROTECTION

Mains power (240-415)___________________ Generator __________ KVA Overload Setting ___________________________Amps

Overload manufacturer ______________________________________________ Overload Model / Class __________________________
Surge / Lightning Protection___________________________________________ Model Number __________________________
Auxiliary Protection_______________________________________________________________________________________________
Drop Cable Insulation Type _____________________________________ Size _____________________ mm2_________ Length-Metres

MOTOR STARTING METHODS

VFD _______ Softstarter ________ DOL _______ Auto Trans_________Ramp up / Change over time ___________________Sec

PUMP CYCLE TIME / CONTROL

Level Probes ________ Pressure System ________Manual_______ Other_______________________________________________________

INSTALLATION DETAILS
Bore / River / Tank_ ______________________Bore Materials / Construction (Steel - PVC - Rocl - Sandstone)_________________________

Bore size _____________________ mm _________________________________ Screen or Perforations

Bore depth _____________________ Metres From______________________ Metres To_____________ Metres

Motor depth _____________________ Metres Flow Sleeve or Inducer Tube______________________ Size _____________mm

Static Water Level_________________ Metres Water Temperature ____________ C°

Pumping WaterLevel_______________ Metres Check Valve(S)Location________________________________________

Description of fault / Additional site information:

IN CASE OF QUESTIONS PLEASE CONTACT FRANKLIN ELECTRIC TEL 1300 372 655 OR EMAIL:[email protected]

C
 Submersible Pump Installation Check List
Submersible Pump Installation Check List
1. Motor Inspection
❑ A. Verify that the model, HP or KW, voltage, phase and hertz on the motor nameplate match the
installation requirements.
❑ B. Check that the motor lead assembly is not damaged.
❑ C. Measure insulation resistance using a 500 or 1000 volt DC megohmmeter from each lead wire to the motor
frame. Resistance should be at least 200 megohms without drop cable.
❑ D. Keep a record of motor model number, HP or KW, voltage, and serial number (S/N).
(S/N is stamped in shell above the nameplate. A typical example, S/N 07A18-01-4567)
2. Pump Inspection
❑ A. Check that the pump rating matches the motor
❑ B. Check for pump damage and verify that the pump shaft turns freely.
3. Pump/Motor Assembly
❑ A. If not yet assembled, check that pump and motor mounting faces are free from dirt, debris and uneven
paint thickness.
❑ B. Pumps and motors over 3.7 KW (5 HP) should be assembled in the vertical position to prevent stress on
pump brackets and shafts. Assemble the pump and motor together so their mounting faces are in contact
and then tighten assembly bolts or nuts evenly to manufacturer specifications.
❑ C. If accessible, check that the pump shaft turns freely.
❑ D. Assemble the pump lead guard over the motor leads. Do not cut or pinch lead wires during assembly
or installation.
4. Power Supply and Controls
❑ A. Verify that the power supply voltage, hertz, and KVA capacity match motor requirements.
❑ B. Verify control box KW (HP) and voltage matches motor (3-wire only).
❑ C. Check that the electrical installation and controls meet all safety regulations and match the motor
requirements, including fuse or circuit breaker size and motor overload protection. Connect all metal
plumbing and electrical enclosures to the power supply ground to prevent shock hazard. Comply with
national and local codes.
5. Lightning and Surge Protection
❑ A. Use properly rated surge (lightning) arrestors on all submersible pump installations. Motors 3.7 KW (5 HP)
and smaller, which are marked “Equipped with Lightning Arrestors”, contain internal arrestors.
❑ B. Ground all above ground arrestors with copper wire directly to the motor frame, or to metal drop pipe or
casing which reaches below the well pumping level. Connecting to a ground rod does not provide good
surge protection.
6. Electrical Drop Cable
❑ A. Use submersible cable sized in accordance with local regulations and the cable charts, see Pages 11 and
14 & 15. Ground motor per national and local codes.
❑ B. Include a ground wire to the motor and surge protection, connected to the power supply ground if required
by codes. Always ground any pump operated outside a drilled well.
7. Motor Cooling
❑ A. Ensure at all times the installation provides adequate motor cooling; see Page 6 for details.
8. Pump/Motor Installation
❑ A. Splice motor leads to supply cable using electrical grade solder or compression connectors, and carefully
insulate each splice with watertight tape or adhesive-lined shrink tubing, as shown in motor or pump
installation data.
❑ B. Support the cable to the delivery pipe every 3 meters with straps or tape strong enough to
prevent sagging. Use padding between cable and any metal straps.
❑ C. A check valve in the delivery pipe is recommended. More than one check valve may be required,
depending on valve rating and pump setting; see Page 5 for details.
❑ D. Assemble all pipe joints as tightly as practical, to prevent unscrewing from motor torque. Torque should
be at least 13.57 N-m per HP.
❑ E. Set the pump far enough below the lowest pumping level to assure the pump inlet will always have at
least the Net Positive Suction Head (NPSH) specified by the pump manufacturer. Pump should be at
least 3 meters from the bottom of the well to allow for sediment build up.
❑ F. Check insulation resistance as pump/motor assembly is lowered into the well. Resistance may drop
gradually as more cable enters the water, but any sudden drop indicates possible cable, splice or motor
lead damage; see Page 39.
Form No. 3656 10.03

D
 Submersible Pump Installation Check List
Submersible Pump Installation Check List
9. After Installation
❑ A. Check all electrical and water line connections and parts before starting the pump.
❑ B. Start the pump and check motor amps and pump delivery. If normal, continue to run the pump until
delivery is clear. If three-phase pump delivery is low, it may be running backward. Rotation may reversed
(with power off) by interchanging any two motor lead connections to the power supply.
❑ C. Check three-phase motors for current balance within 5% of average, using motor manufacturer
instructions. Imbalance over 5% will cause higher motor temperatures and may cause overload trip,
vibration, and reduced life.
❑ D. Verify that starting, running and stopping cause no significant vibration or hydraulic shocks.
❑ E. After at least 15 minutes running time, verify that pump output, electrical input, pumping level, and other
characteristics are stable and as specified.

Date _____________________ Filled In By ____________________________________________________

Notes____________________________________________________________________________________________________

_________________________________________________________________________________________________________

_________________________________________________________________________________________________________

_________________________________________________________________________________________________________

_________________________________________________________________________________________________________

_________________________________________________________________________________________________________

_________________________________________________________________________________________________________

_________________________________________________________________________________________________________

E
Notes
 Installation - All Motors
Installation - All Motors
4” Super Stainless - Dimensions 4” High Thrust - Dimensions
(Standard Water Well) (Standard Water Well)

37.6 37.6
MAX MAX
.76 R 12.7 MIN. .76 R 12.7 MIN.
MAX FULL SPLINE MAX FULL SPLINE
5/16- 24 UNF-2B 38.30 5/16 - 24 UNF-2B 38.30
MOUNTING STUDS 38.05 38.05
MOUNTING STUDS

27.7 27.7
23.1 23.1
4.09 MAX LEAD 4.09 MAX LEAD
BOSS HEIGHT BOSS HEIGHT

95.3 DIA. 95.3 DIA.

L* L*

6” - Dimensions 8” - Dimensions
(Standard Water Well) (Standard Water Well)
76.200 42.9
76.124 127.00 42.9
15 TOOTH 12.7 127.00 MIN FULL MIN FULL
25.400 DIA. SPLINE 23 TOOTH 12.7000 126.92
DIAMETRAL PITCH 25.387 23 TOOTH 12.7000 126.92 SPLINE
DIAMETRAL PITCH DIAMETRAL PITCH
23.9 MIN.
FULL SPLINE 73.03 SHAFT DIA 101.60 SHAFT DIA 101.60
72.87 38.10 101.35 38.10 101.35
38.075 38.075
6.10 6.10
6.35 114.55 114.55
6.10 114.30 114.30
CHECK
1/2- 20 UNF-2B CHECK CHECK VALVE
M8 x 31.8-6G VALVE
MOUNTING HOLES VALVE GROUND WATER
SCREW WELL MOUNTING HOLES
MODELS CLEARANCE FOR
16mm BOLTS
L* 190.5 DIA
PIPE PLUG
STAINLESS 195.6 DIA
MAX STEEL MAX
MODELS L* M8 x 31.8-6G L*
GROUND
SCREW

138.2 DIA.

158.8 177.8
FINNED
69.9
FINNED

30 to 75 kW 93 to 150 kW
Dimensions in mm unless otherwise noted Type 2.1 Type 1

* Motor lengths and shipping weights are available on Franklin Electric’s web page (www.franklin-electric.com.au)
or by calling Franklin on 1300 FRANKLIN.

34
 Installation - All Motors
Installation - All Motors
Pump to Motor Coupling
Assemble coupling with non-toxic FDA approved
waterproof grease such as Mobile FM102, Texaco
CYGNUS2661, or approved equivalent. This prevents
abrasives from entering the spline area and prolongs
spline life.

Shaft Height and Free End Play

TABLE 28
Normal Dimension Free End Play
Motor
Shaft Height Shaft Height Min. Max.
38.30
4” 38.1 mm mm .25 mm 1.14 mm
38.05 If the height, measured from the pump-mounting
73.02 surface of the motor, is low and/or end play
6” 73.0 mm mm .75 mm 1.25 mm
72.88 exceeds the limit, the motor thrust bearing is
101.60 possibly damaged, and should be replaced.
8” Type 1 101.5 mm mm .20 mm .81 mm
101.35
101.60
8” Type 2.1 101.5 mm mm .75 mm 2.03 mm
101.35

Installation - All Motors

Diaphragm Position Measurement
TABLE 28A Measure from Diaphragm Cover to Diaphragm via hole at base of motor

Diaphragm Measurement
Size Motor Type
Min Max

4” Super Stainless n/a n/a

4” High Thrust, Cast Thrust Housing 14mm 18mm

4” High Thrust, Straight (Clad) Thrust Housing 8mm 12mm

6” Straight Thrust Housing 31mm 38mm

6” Tapered Thrust Housing 57mm 61mm

6” Hi Temp 50C and 90C 46mm 48mm

6” Straight (Clad) Thrust Housing 17mm 21mm

8” Type 1, Straight Thrust Housing 33mm 43mm

8” Type 2 and 2.1, Tapered Thrust Housing 32mm 38mm

8” Hi Temp 75C 33mm 43mm

28

35
 Installation - All Motors
Installation - All Motors
Splicing Submersible Cables
When the drop cable must be spliced or connected inches beyond each end of the conductor insulation
to the motor leads, it is necessary that the splice be end, and the second layer extending two inches
watertight. This splice can be made with commercially beyond the ends of the first layer. Wrap tightly,
available potting, heat shrink splicing kits, or by careful eliminating air spaces as much as possible.
tape splicing. C) Tape over the rubber electrical tape with #33 Scotch
Tape splicing should use the following procedure. electrical tape, (3M) or equivalent, using two layers
A) Strip individual conductor of insulation only as as in step “B” and making each layer overlap the end
far as necessary to provide room for a stake type of the preceding layer by at least two inches.
connector. Tubular connectors of the staked type are In the case of a cable with three conductors encased
preferred. If connector outside diameter (OD) is not in a single outer sheath, tape individual conductors as
as large as cable insulation, build up this area with described, staggering joints.
rubber electrical tape. Total thickness of tape should be no less than the
B) Tape individual joints with rubber electrical tape, thickness of the conductor insulation.
using two layers, with the first layer extending two

STAKED CONNECTOR

2" 2"

2" 2" RUBBER TAPE

PVC ELECTRICAL TAPE

FIG. 12

Submersible Leads and Cables

A common question is why motor leads are smaller than
CAUTION: Lead assemblies on submersible motors
specified in Franklin’s cable charts.
are suitable only for use in water and may overheat
The leads are considered a part of the motor and actually and cause failure if operated in air.
are a connection between the large supply wire and the
motor winding. The motor leads are short and there is
virtually no voltage drop across the lead.
In addition, the lead assemblies operate under water,
while at least part of the supply cable must operate in
air. Lead assemblies running under water operate cooler.

Tightening Motor Lead Connector Jam Nut

4” Motors: the first few hours after assembly may reduce the jam
20 to 27 N-m (15 to 20 ft-lb.) nut torque. This is a normal condition which does not
6” Motors: indicate reduced seal effectiveness. Retightening is not
68 to 81 N-m (50 to 60 ft-lb.) required, but is permissible and recommended if original
torque was questionable.
8” Motors with 1-3/16” to 1-5/8” Jam Nut:
68 to 81 N-m (50 to 60 ft-lb.) A motor lead assembly should not be reused. A new lead
assembly should be used whenever one is removed from
8” Motors with 4 Screw Clamp Plate:
the motor, because rubber set and possible damage from
Apply increasing torque to the screws equally in a
removal may prevent proper resealing of the old lead.
criss-cross pattern until 9.0 to 10.2 N-m (80 to 90 in-
lb.) is reached. All motors returned for warranty consideration must
have the lead returned with the motor.
Jam nut tightening torques recommended for held
assembly are shown. Rubber compression set within

36
 Maintenance - All Motors
Maintenance - All Motors
System Troubleshooting
Motor Does Not Start

Possible Cause Checking Procedures Corrective Action

A. No power or incorrect voltage. Check voltage at line terminals The Contact power company if voltage
voltage must be ±10% of rated voltage. is incorrect.

B. Fuses blown or circuit Check fuses for recommended size Replace with proper fuse or reset
breakers tripped. and check for loose, dirty or corroded circuit breakers.
connections in fuse receptacle. Check for
tripped circuit breakers.

C. Defective pressure switch. Check voltage at contact points. Replace pressure switch or
Improper contact of switch points can clean points.
cause voltage less than line voltage.

D. Control box malfunction. For detailed procedure, see pages 34-35. Repair or replace.

E. Defective wiring Check for loose or corroded connections Correct faulty wiring or connections.
or defective wiring.

F. Bound pump. Check for misalignment between pump Pull pump and correct problem. Run
and motor or a sand bound pump. Amp new installation until the water clears.
readings will be 3 to 6 times higher than
normal until the overload trips.

G. Defective cable or motor. For detailed procedure, see pages 32-34. Repair or replace.

Motor Starts Too Often

Possible Cause Checking Procedures Corrective Action

A. Pressure switch. Check setting on pressure switch and Reset limit or replace switch.
examine for defects.

B. Check valve - stuck open. Damaged or defective check valve will Replace if defective.
not hold pressure.

C. Waterlogged tank. Check air charge. Repair or replace.

D. Leak in system. Check system for leaks. Replace damaged pipes or

repair leaks.

30

37
 Maintenance - All Motors
Maintenance - All Motors
System Troubleshooting
Motor Runs Continuously
Possible Cause Checking Procedures Corrective Action

A. Pressure switch. Check switch for welded contacts. Check Clean contacts, replace switch, or
switch adjustments. adjust setting.

B. Low water level in well. Pump may exceed well capacity. Shut off Throttle pump output or reset pump
pump, wait for well to recover. Check static to lower level. Do not lower if sand
and drawdown level from well head. may clog pump.

C. Leak in system. Check system for leaks. Replace damaged pipes or

repair leaks.

D. Worn pump. Symptoms of worn pump are similar to those Pull pump and replace worn parts.
of drop pipe leak or low water level in well.
Reduce pressure switch setting, if pump shuts
off worn parts may be the fault.

E. Loose coupling or broken Check for loose coupling or damaged shaft. Replace worn or damaged parts.
motor shaft.

F. Pump screen blocked. Check for clogged intake screen. Clean screen and reset pump depth.

G. Check valve stuck closed. Check operation of check valve. Replace if defective.

H. Control box malfunction. See pages 34-35 for single-phase. Repair or replace.

Motor Runs But Overload Protector Trips

Possible Cause Checking Procedures Corrective Action

A. Incorrect voltage. Using voltmeter, check the line terminals. Contact power company if voltage
Voltage must be within ± 10% of rated voltage. is incorrect.

B. Overheated protectors. Direct sunlight or other heat source can raise Shade box, provide ventilation or
control box temperature causing protectors to move box away from source.
trip. The box must not be hot to touch.

C. Defective control box. For detailed procedures, see pages 34-35. Repair or replace.

D. Defective motor or cable. For detailed procedures, see pages 32-34. Repair or replace.

E. Worn pump or motor. Check running current, See pages 13, 15 & 16. Replace pump and/or motor.

31

38
 Maintenance - All Motors
Maintenance - All Motors

TABLE 32 Preliminary Tests - All sizes SIngle and Three-Phase

Test Procedure What it Means
1. Open master breaker and dissconnect all lead from control 1. If the ohms value is normal (Table 33), the motor is not
Insulation box or pressure swich (QD type control, remove lid) to grounded and the cable insulation is not damaged.
Resistance avoid electric shock hazard and damage to the meter.
2. If the ohms value is below normal, either the windings
2. Set the scale meter to R X 100K and set the ohmmeter are grounded or the cable insulation is damaged.
on zero. Check the cable at the well seal as the insulation is
sometimes damaged by being pinched.
3. Connect one ohmmeter lead to any one of the motor leads
and the other lead to the metal drop pipe. If the drop pipe
is plastic, connect the ohmmeter lead to ground.

Winding 1. Open master breaker and disconnect all leads from control 1. If all ohms values are normal (Tables 13, 16 & 17), the
Resistance box or pressure switch (QD type control, remove lid) to motor windings are neither shorted nor open, and the
avoid electric shock hazard and damage to the meter. cable colors are correct.
2. Set the scale lever to R X 1 for values under 10 ohms. For 2. If any one value is less than normal, the motor
values over 10 ohms, set the scale lever to R X 10. "Zero" is shorted.
the ohmmeter.
3. If any one ohm value is greater than normal, the
3. On 3-wire motors measure the restistance of yellow to black winding or the cable is open, or there is a poor cable
(Main winding) and yellow to red (Start winding). joint or connection.
On 2-wire motors measure the resistance from line to line. 4. If some ohms value is greater than normal and
some less on single-phase motors, the leads are
Three-phrase motorsmeasure the resistance line to line for
mixed. See Page 34 to verify cable colors.
all three combinations.

3 Wire PSC
AUST EUR USA EUR
Main / Run Winding Blue Blue/Grey Black Blue/Grey
Start / Aux Winding White Black Red Brown
Common Red Brown Yellow Black
31

39
 Maintenance - All Motors
Maintenance - All Motors
Insulation Resistance Readings
TABLE 33 Normal Ohm and Megohm Valves Between All Leads and Ground

Condition of Motor and Leads Ohms Value MEGOHM Value

A new motor ( without drop cable ). 200,000,000 ( or more ) 200 ( or more )

A used motor which can be reinstalled in well. 10,000,000 ( or more ) 10 ( or more )

Motor in well. Readings are for drop cable plus motor.

New motor 2,000,000 ( or more ) 2.0 ( or more )

Motor in good condition. 1,000,000 - 2,000,000 1.0

Insulation damage, locate and repair Less than 1,000,000 Less than 1.0

Insulation resistance varies very little with rating. Motors of all HP, voltage, and phase rating have similar values of insulation resistance.
Table 33 is based on readings taken with a megohm meter with a 500VDC output. Readings may vary using a lower voltage ohmmeter,
consult Franklin Electric if readings are in question.

Resistance of Drop Cable (Ohms)

The values below are for copper conductors. If aluminum Winding Resistance Measuring
conductor drop cable is used, the resistance will
The winding resistance measured at the motor should fall
be higher. To determine the actual resistance of the
within the values in tables 13, 16, & 17. When measured
aluminum drop cable, divide the ohm readings from this
through the drop cable, the resistance of the drop cable
chart by 0.61. This chart shows total resistance of cable
must be subtracted from the ohmmeter readings to get
from control to motor and back.
the winding resistance of the motor. See table below.

Drop Cable Resistance

DC Resistance in Ohms per 100 meters of wire (two conductors) @ 10°C
Square millimeter (Copper) 1.5 2.5 4 6 10 16
Ohms 2.630 1.576 0.977 0.651 0.374 0.238

25 35 50 70 95 120 150 185 240

0.153 0.108 0.075 0.053 0.040 0.031 0.025 0.021 0.016

33

40
 Maintenance - Single-Phase Motors & Controls
Maintenance - Single-Phase Motors & Controls
Maintenance - Single-Phase Motors & Controls
Indication Of Cables When Color Code Is Unknown (Single-Phase 3-Wire Units)
If the colors of the individual drop cables cannot be found, EXAMPLE:
measure with an ohmmeter: The ohmmeter readings were:
IndicationCable
Of Cables When
1 to Cable 2 Color Code Is Unknown (Single-Phase Cable 1 3-Wire
to CableUnits)
2–6 ohms
Cable 2 to Cable 3–2 ohms
If the colorsCable
of the2individual
to Cable 3drop cables cannot be found, EXAMPLE: Cable 3 to Cable 1–4 ohms
measure with Cable 3 to Cable 1
an ohmmeter: The ohmmeter readings were:
The lead not used in the highest readings (6 ohms) was
Cable 1 to Cable 2–6 ohms
Cableresistance
Find the highest 1 to Cablereading.
2
Cable 2 3–Brown
to Cable 3–2 ohms
Cable 2 to Cable 3
The lead not used in the highest reading is the brown lead. From theCable 3 to Cable
yellow lead, 1–4 ohms
the highest reading (4 ohms) was
Cable 3 to Cable 1
Use the brown lead and each of the other two leads to The lead To notCable
used 1–Black
in the highest readings (6 ohms) was
get
Findtwo
thereadings:
highest resistance reading.
From theCableyellow3–Brown
lead, the lowest reading (2 ohms) was
The lead not used inisthe
Highest thehighest
BLACKreading
lead is the brown lead. From theTo yellow lead, the highest reading (4 ohms) was
Cable 2–Blue
Use the brownLowest
leadisand
theeach
BLUEof lead
the other two leads to To Cable 1–Black
get two readings:
From the yellow lead, the lowest reading (2 ohms) was
3 Wire PSC
Highest is the BLACK lead To Cable 2–Blue AUST EUR USA EUR
Lowest is the BLUE lead Main / Run Winding Blue Blue/Grey Black Blue/Grey
Start / Aux Winding White Black Red Brown
Common Red Brown Yellow Black

Single-Phase Control Boxes

Checking and repairing Procedures (Power On) B. CURRENT (AMP) MEASUREMENTS
1. Measure current on all motor leads.
Single-Phase Control Boxes
2. Amp Reading: Current in Black lead should
Checking and repairing Procedures (Power On) B. CURRENT (AMP)be
momentarily MEASUREMENTS
high, then drop within one
1. second
Measuretocurrent
valueson onall
Page
motor13.leads.
This verifies relay
A. WARNING:
VOLTAGE MEASUREMENTS
Power must be on for these tests.  operation. Current in Blue and Brown leads
Do not 2. should
Amp Reading: Current in Black lead13.
should
Step 1.touch
Motorany Offlive parts. not exceed values on Page
momentarily be high, then drop within one
1. Measure voltage at L1 and L2 of pressure switch 3. second
Relay failures will on
to values cause
Page black lead verifies
13. This current relay
or the line contactor.
A. VOLTAGE MEASUREMENTS to remain high and overload tripping.
operation. Current in Blue and Brown leads
2. 1.
Voltage 4. should
Open runnotcapacitor(s)
exceed values will cause
on Page amps
13. to be
Step MotorReading:
Off Should be ± 10% of motor rating.
higher than normal in the blue an brown motor
Step
1. 2. Motor Running
Measure voltage at L1 and L2 of pressure switch 3. leads
Relay and
failures willthan
cause blackinlead current
lower normal the black motor lead.
or the line contactor.
1. Measure voltage at load side of pressure switch to remain high and overload tripping.
5.
4. A bound
Open runpump will cause
capacitor(s) will locked
cause amps rotor amps
to be and
2. or line contactor
Voltage Reading:with pump
Should be running.
± 10% of motor rating. overload tripping.
higher than normal in the blue an brown motor
2. 2.
Step Voltage
MotorReading:
RunningShould remain the same
except for slight dip on starting. Excessive 6. leads and lower
Low amps may bethan normal
caused byinpump
the black motor
running at lead.
1. voltage
Measuredrop voltage
can atbeload sideby
caused of loose
pressure switch shutoff, worn pump, or stripped splines.
5. A bound pump will cause locked rotor amps and
or line contactor
connections, badwith pump ground
contacts, running.faults, or
7. overload tripping.
Failed start capacitor or open relay are
2. inadequate powerShould
Voltage Reading: supply.remain the same
6. Low amps may red
indicated if the lead current
be caused by pump is notrunning at
3. except for slight
Relay chatter dip on starting.
is caused Excessive
by low voltage or momentarily high at starting.
shutoff, worn pump, or stripped splines.
voltage drop can be caused by loose
ground faults.
connections, bad contacts, ground faults, or 7. Failed start capacitor or open relay are
inadequate power supply. indicated if the red lead current is not
3. Relay chatter is caused by low voltage or momentarily high at starting.
ground faults.

CAUTION: The tests in this manual for components such as capacitors, and relays should be regarded as
indicative and not as conclusive. For example, a capacitor may test good (not open, not shorted) but may
have lost some of its capacitance and may no longer be able to perform its function.

To verify proper operation of relays, refer to operational test procedure described above in Section B-2.
43

4341
 Maintenance - Single-Phase Motors & Controls
Maintenance - Single-Phase Motors & Controls
Ohmmeter Tests
QD Control Box (Power Off) 2. Connections: #2 & #5.
A. START CAPACITOR 3. Correct meter readings:
1. Meter Setting: R x 1,000. For 220-240 Volt Boxes
2. Connections: Capacitor terminals. 4.5-7.0 (4,500 to 7,000 ohms).
3. Correct meter reading: Pointer should swing Step 2. Contact Test
toward zero, then back to infinity. 1. Meter setting: R x 1.
B. POTENTIAL (VOLTAGE) RELAY 2. Connections: #1 & #2.
Step 1. Coil Test 3. Correct meter reading: Zero for all models.
1. Meter setting: R x 1,000.

Ohmmeter Tests
Integral Horsepower Control Box (Power Off) C. RELAY COIL (Disconnect lead from Terminal #5)
A. OVERLOADS (Push Reset Buttons to make sure 1. Meter Setting: R x 1,000.
contacts are closed.) 2. Connections: #2 & #5.
1. Meter Setting: R x 1. 3. Correct meter readings: 4.5-7.0 (4,500 to 7,000
2. Connections: Overload terminals. ohms) for all models.
3. Correct meter reading: Less than 0.5 ohms.
D. RELAY CONTACT (Disconnect lead from Terminal #1)
B. CAPACITOR (Disconnect leads from one side of each 1. Meter Setting: R x 1.
capacitor before checking.) 2. Connections: #1 & #2.
1. Meter Setting: R x 1,000. 3. Correct meter reading: Zero ohms for all models.
2. Connections: Capacitor terminals.
3. Correct meter reading: Pointer should swing
toward zero, then drift back to infinity, except
for capacitors with resistors which will drift back
to 15,000 ohms.

CAUTION: The tests in this manual for components such as capacitors, and relays should be regarded as
indicative and not as conclusive. For example, a capacitor may test good (not open, not shorted) but may
have lost some of its capacitance and may no longer be able to perform its function.
To verify proper operation of relays, refer to operational test procedure described on Page 34, Section B-2.

35

42
 Maintenance - Single-Phase Motors & Controls
Maintenance - Single-Phase Motors & Controls
QD Control Box Parts List
TABLE 36 Q.D. Control Box Components 50Hz.
Capacitor Capacitor-
Model KW HP Volts Relay Capacitor Overload
Rating Overload Asm.
2803730119 0.25 1/3 230 155031112 275461123 43-53 Mfd. 220v 151033957 155250101
2803730119 0.37 1/2 230 155031112 275461123 43-53 Mfd. 220v 151033957 155250101
2803730119 0.55 3/4 230 155031112 275461108 59-71 Mfd. 220v 151033906 155250102
2803730119 0.75 1 230 155031112 275461106 86-103 Mfd. 220v 151033918 155250103

Same parts are used on Suffix 119 Control Boxes.

The replacement kit for relay 155031112 is 305213912.

Capacitor Replacement Kit Cap/Overload asm. replacement kit

Capacitor Kit Assembly Kit
275461106 305205906 151033906 305218906
275461108 305205908 151033918 305218918
275461123 305205923 151033957 305218957

Integral HP Control Box Parts List

TABLE 36A Control Box Components, 1.1 KW and larger 50Hz.

Model KW HP Volts Relay (1) Start Run Overloads

One 275464113 One 155328102

2823608119 1.1 1 1/2 230 155031112 275411114
105-126 Mfd. 220v 10 Mfd. 370v
One 275468115 One 155328103 275411102 run,
2823618119 1.5 2 230 155031112
189-227 Mfd. 220v 20 Mfd. 370v 275411106 start
One 275468119 One 155327102 275406107 run,
2823528110 2.2 3 230 155031112
270-324 Mfd. 220v 35 Mfd. 370v 275411107 start
One 155327101
Two 275468115 30 Mfd. 220v 275406102 run,
2822539010 3.7 5 230 155031112
189-227 Mfd. 220v One 155327109 275411102 start
45 Mfd. 220v

(1) Relay Replacement Kit 305213912

Capacitor Replacement Kit Overload Replacement Kit

Capacitor Kit Capacitor Kit

155327101 305203901 275406102 305214902

155327102 305203902 275406107 305214907
155327109 305203909 275411102 305215902
155328102 305204902 275411106 305215906
275464113 305207913 275411107 305215907
275468115 305208915 275411114 305215914
275468119 305208919

43
 Maintenance - Single-Phase Motors & Controls
Maintenance - Single-Phase Motors & Controls
Control
Control Box
Box Wiring
Wiring Diagrams
Diagrams

GND CAPACITOR ORANGE

5
RELAY
0.25 – 0.75kW
GREEN
1
GREEN 1/3
1/3 -–11HP
HP4”4”

YELLOW
3
1
2 2
280
280 35_
3730115
0119
RED
O.L. YELLOW YELLOW

150617101
PROT.

REV. 21
BLACK BLUE BLUE

B(MAIN) Y R(START) L2 L1
(MOTOR LEADS) (LINE LEADS)

3 Wire PSC
AUST EUR USA EUR
Main / Run Winding Blue Blue/Grey Black Blue/Grey
Start / Aux Winding White Black Red Brown
Common Red Brown Yellow Black

RUN START CAP.

CAPACITOR 275464113
155328102 105-126 MFD.
10 MFD 370V 220V

BLK
BLK
RED

ORG

1.1kW
111/2
1/2HP
HP
YEL
5
RELAY
155031112 RED
282
282350
3608110
8119
1 2
BLK
YEL

RED

GROUND
LEAD L1 L2 YEL BLK RED

YEL
LINE POWER
FROM TWO POLE
BLK

FUSED SWITCH OR
CIRCUIT BREAKER,
AND OTHER CONTROL 3
BLU
IF USED.
1 2
OVERLOAD GROUND TO
275411114 LEAD MOTOR

37

44
 Maintenance - Single-Phase Motors & Controls
Maintenance - Single-Phase Motors & Controls

START
CAPACITOR RUN
275468115 CAPACITOR
189-227 MFD 155328103
220V 20 MFD 370V

BLK

RED

ORG

YEL
5
RELAY
155031112
1 2
RED 1.5kW
2 HP
282 361 8119
RED
BLK
YEL

GROUND L1 L2 YEL BLK RED

LEAD
YEL
LINE POWER
FROM TWO POLE
FUSED SWITCH OR
CIRCUIT BREAKER,
BLK

BLK
BLU

AND OTHER CONTROL

1 3
IF USED.
1 3 BLK
MAIN GROUND
START LEAD
OVERLOAD OVERLOAD
275411102 275411106 TO
MOTOR

START
CAPACITOR RUN START CAP.
275468119 CAPACITOR 275468115
270-324 MFD 155327102 189-227 MFD
330V 35 MFD 370V START CAPACITOR 220V
BLK

275468115
189-227 MFD BLK
220V
RED
BLK
RUN CAP RUN CAP
RED
155327101 155327109
30 MFD 45 MFD
3 HP
ORG

370V 370V
ORG

50 Hz 5
RELAY
YEL

155031112 RED
ORG 1 2
YEL
5
RELAY
155031112 RED
1 2
BLK
LIGHTNING
ARRESTOR
(IF USED)
RED
BLK
YEL
RED
BLK
YEL

GROUND L1 L2 YEL BLK RED GROUND L1 L2 YEL BLK RED

LEAD LEAD
YEL
LINE POWER LINE POWER YEL
FROM TWO POLE FROM TWO POLE
FUSED SWITCH OR FUSED SWITCH OR
CIRCUIT BREAKER, CIRCUIT BREAKER,
BLK
BLU
BLK

BLK BLK
BLU

AND OTHER CONTROL AND OTHER CONTROL

IF USED. 1 3
IF USED. 3 1
1 3 BLK
1 2 GROUND
MAIN START GROUND START LEAD
OVERLOAD OVERLOAD LEAD TO OVERLOAD TO
MAIN OVERLOAD
275406107 275411107 MOTOR 275411102 MOTOR
275406102

2.2kW 3.7kW
3 HP 5 HP
282 362 8110 282 363 9010
38

45
 Maintenance - Electronic Products
Pumptec-IR
Pumptec - IR - Troubleshooting After Installation
SYMPTOM POSSIBLE CAUSES SOLUTION
Wait for the automatic restart timer to time out. During the
time out period the well should recover and fill with water.
Dry Well If the automatic reset timer is set to the manual position,
then the reset button must be pressed to reactivate the
unit.
Blocked Intake Clear or replace pump intake screen.
Blocked Discharge Remove blockage in plumbing.
Solid Yellow Light
Check Valve Stuck Replace check valve.
Broken Shaft Replace broken parts.
Machine gun rapid cycling can cause an underload
Severe Rapid Cycling condition. See flashing red and yellow lights section
below.
Worn Pump Replace worn pump parts and recalibrate.
Repair or replace motor. Pump may be sand or mud
Stalled Motor
locked.
A bobbing float switch can cause two-wire motors to stall.
Yellow Flashing Light Float Switch Arrange plumbing to avoid splashing water. Replace float
switch.
Check insulation resistance on motor and control box
Ground Fault
cable.
Solid Yellow Light
Duty - Site Related Rapidly Changing Load - 25% within 20 Sec
With Slight Flicker
The line voltage is below 207 volts. Pumptec-Plus will try
Low Line Voltage to restart the motor every two minutes until line voltage is
normal.
Solid Red Light Check for excessive voltage drops in the system electrical
connections (i.e. circuit breakers, fuse clips, pressure
Loose Connections switch, and Pumptec-Plus L1 and L2 terminals).
Repair connections.
The line voltage is over 253 volts. Check line voltage.
Flashing Red Light High Line Voltage
Report high line voltage to the power company.
The most common cause for the rapid cycle condition
is a waterlogged tank. Check for a ruptured bladder in
Rapid Cycle the water tank. Check the air volume control or snifter
valve for proper operation. Check setting on the pressure
switch and examine for defects.
Leaky Well System Replace damaged pipes or repair leaks.
Flashing Red and Yellow
Stuck Check Valve Failed valve will not hold pressure. Replace valve.
Press and release the reset button to restart the unit. A
bobbing float switch may cause the unit to detect a rapid
Float Switch cycle condition on any motor or an overload condition
on 2-wire motors. Try to reduce water splashing or use a
different switch.

46
 Maintenance - Electronic Products
Maintenance - Electronic Products
Pumptec-Plus
Pumptec-Plus is a pump/motor protection device designed to work on any 220V single-phase induction motor (PSC,
CSCR, CSIR, and split-phase) ranging in size from 1/2 to 5 horsepower. Pumptec-Plus uses a micro-computer to
continuously monitor motor power and line voltage to provide protection against dry well, water logged tank, high and
low voltage and mud or sand clogging.
Pumptec-Plus - Trouble During Installation

Symptom Possible Cause Solution

Check wiring. Power supply voltage should be applied to L1 and L2

terminals of the Pumptec-Plus.
Unit Appears Dead
No Power to Unit In some installations the pressure switch or other control device is wired
(No Lights)
to the input of the Pumptec-Plus. Make sure this switch is closed.

Pumptec-Plus is calibrated at the factory so that it will overload on most

Unit Needs To pump systems when the unit is first installed. This overload condition is a
Be Calibrated reminder that the Pumptec-Plus unit requires calibration before use. See
Flashing
step 7 of the installation instructions.
Yellow Light
Pumptec-Plus should be calibrated on a full recovery well with the
Miscalibrated
maximum water flow. Flow restrictors are not recommended.

Step C of the calibration instructions indicate that a flashing green light

Flashing Yellow condition will occur 2 to 3 seconds after taking the SNAPSHOT of the
Light During Two Wire Motor motor load. On some two-wire motors the yellow light will flash instead of
Calibration the green light. Press and release the reset button. The green should
start flashing.
During the installation of Pumptec-Plus power may be switched on and
off several times. If power is cycled more than four times within a minute
Power Interruption Pumptec-Plus will trip on rapid cycle. Press and release the reset button
Flashing Red and to restart the unit.
Yellow Lights
A bobbing float switch may cause the unit to detect a rapid cycle
Float Switch condition on any motor or an overload condition on two wire motors. Try
to reduce water splashing or use a different switch.

The line voltage is over 242 volts. Check line voltage. Report high line
High Line Voltage voltage to the power company.

Flashing Red Light If you are using a generator the line voltage may become too high when
Unloaded the generator unloads. Pumptec-Plus will not allow the motor to turn on
Generator again until the line voltage returns to normal. Over voltage trips will also
occur if line frequency drops too far below 50 Hz.

Low Line Voltage The line voltage is below 198 volts. Check line voltage.

Loose Connections Check for loose connections which may cause voltage drops.
Solid Red Light If you are using a generator the line voltage may become too low when the
generator loads. Pumptec-Plus will trip on undervoltage if the generator
Loaded Generator voltage drops below 198 volts for more than 2.5 seconds. Undervoltage
trips will also occur if the line frequency rises too far above 50 Hz.

39

47
 Maintenance - Electronic Products
Maintenance - Electronic Products
Pumptec-Plus
Pumptec-Plus - Troubleshooting After Installation

Symptom Possible Cause Solution

Wait for the automatic restart timer to time out. During the time out
period, the well should recover and fill with water. If the automatic
Dry Well
reset timer is set to the manual position, then the reset button must
be pressed to reactivate the unit.
Blocked Intake Clear or replace pump intake screen.

Blocked Discharge Remove blockage in plumbing.

Solid Yellow Light Check Valve Stuck Replace check valve.

Broken Shaft Replace broken parts.

Machine gun rapid cycling can cause an underload condition.

Severe Rapid Cycling
See flashing red and yellow lights section below.

Worn Pump Replace worn pump parts and recalibrate.

Stalled Motor Repair or replace motor. Pump may be sand or mud locked.

A bobbing float switch can cause two-wire motors to stall.

Yellow Flashing Light Float Switch
Arrange plumbing to avoid splashing water. Replace float switch.

Ground Fault Check insulation resistance on motor and control box cable.

The line voltage is below 198 volts. Pumptec-Plus will try to restart
Low Line Voltage the motor every two minutes until line voltage is normal.
Solid Red Light Check for excessive voltage drops in the system electrical
Loose Connections connections (i.e. circuit breakers, fuse clips, pressure switch, and
Pumptec-Plus L1 and L2 terminals). Repair Connections.

The line voltage is over 242 volts. Check line voltage. Report high
Flashing Red Light High Line Voltage line voltage to the power company.

The most common cause for the rapid cycle condition is a

waterlogged tank. Check for a ruptured bladder in the water tank.
Rapid Cycle Check the air volume control or snifter valve for proper operation.
Check setting on the pressure switch and examine for defects.

Leaky Well System Replace damaged pipes or repair leaks.

Flashing Red and
Yellow Lights Stuck Check Valve Failed valve will not hold pressure. Replace Valve.

Press and release the reset button to restart the unit. A bobbing float
switch may cause the unit to detect a rapid cycle condition on any
Float Switch motor or an overload condition on two wire motors. Try to reduce
water splashing or use a different switch.

40

48
 Maintenance - Electronic Products
SubDrive2W, 75, 100, 150, 300, MonoDrive, & MonoDrive XT
SubDrive/MonoDrive Troubleshooting
NUMBER OF
FLASHES OR FAULT POSSIBLE CAUSE CORRECTIVE ACTION
DIGITAL DISPLAY
Frequency near maximum with less than 65% of
expected load, 42% if DIP Switch # 3 is “ON”
System is drawing down to pump inlet (out of
Overpumped well water)
Broken shaft or coupling High static, light loading pump - reset DIP switch
#3 to “ON” for less Underload Sensitivity if not out
1 MOTOR UNDERLOAD Blocked screen, worn pump of water
Air/gas locked pump Check pump rotation (SubDrive only) reconnect if
SubDrive not set properly for pump end necessary for proper rotation
Air/gas locked pump - if possible, set deeper in
well to reduce
Verify DIP switches are set properly

Line voltage low, less than approximately 150 VAC

(normal operating range = 190 to 260 VAC)
Low line voltage
2 UNDERVOLTAGE
Misconnected input leads
Check incoming power connections and correct or
tighten if necessary
Correct incoming voltage - check circuit breaker
or fuses, contact power company

Motor and/or pump misalignment

Amperage above SFL at 10 Hz
3 LOCKED PUMP Dragging motor and/or pump
Remove and repair or replace as required
Abrasives in pump

4 INCORRECTLY WIRED
- MonoDrive only
Wrong resistance on DC test at start
(MonoDrive & Check wiring, check motor size and DIP switch
- Wrong resistance values on main and start
MonoDriveXT only) setting, adjust or repair as needed

Open reading on DC test at start.

Loose connection Check drop cable and motor resistance,
5 OPEN CIRCUIT Defective motor or drop cable tighten output connections, repair or replace
as necessary, use “dry” motor to check drive
Wrong motor functions, if drive will not run and exhibits
underload fault replace drive

Amperage exceeded 50 amps on DC test at start

or max amps during running
When fault is indicated immediately after
Incorrect output wiring, phase to phase short,
SHORT CIRCUIT power-up, short circuit due to loose
phase to ground short in wiring or motor
connection, defective cable, splice or motor
6 If fault is present after resetting and removing
motor leads, replace drive

When fault is indicated while motor is running,

OVER CURRENT over current due to loose debris trapped in Check pump
pump

Drive heat sink has exceeded max rated

High ambient temperature temperature, needs to drop below 85 °C to restart

7 OVERHEATED DRIVE Direct sunlight Fan blocked or inoperable, ambient above 125 °F,
direct sunlight, air flow blocked
Obstruction of airflow
Replace fan or relocate drive as necessary
Reset the pre-charge pressure to 70% of sensor
setting. Reduce pressure setting well below relief
Improper pre-charge valve rating. Use next size larger pressure tank.
8 OVER PRESSURE Valve closing too fast Verify valve operation is within manufacturer’s
(SubDrive300 only) specifications.
Pressure setting too close to relief valve rating
Reduce system pressure setting to a value less
than pressure relief rating.
Unit may require replacement. Contact your
RAPID INTERNAL FAULT A fault was found internal to drive
supplier.

Verify motor hp and voltage

9 OVER RANGE
(Values outside normal
Wrong hp/voltage
Unit may require replacement. Contact your
(SubDrive 2W Only) operating range) Internal fault
supplier.

WARNING: Serious or fatal electrical shock may result from failure to connect the motor, SubDrive/MonoDrive
Controller, metal plumbing and all other metal near the motor or cable to the power supply ground terminal using
wire no smaller than motor cable wires. To reduce the risk of electrical shock, disconnect power before working on

49
 Maintenance - Electronic Products
Maintenance - Electronic Products
Pumptec
Pumptec is a load sensing device that monitors the load on submersible pump/motors. If the load drops below a
preset level for a minimum of 4 seconds the Pumptec will shut off the motor.
The Pumptec is designed for use on Franklin Electric 2- and 3-wire motors (.25 to 1.1kW) 220V. The Pumptec is not
designed for Jet Pumps.

Symptom Checks or Solution

A. Is the voltage more than 90% of nameplate rating?

Pumptec trips in about 4 sec. B. Are the pump and motor correctly matched?
with some water delivery. C. Is the Pumptec wired correctly? Check the wiring diagram and pay special
attention to the positioning of the power lead.

A. The pump may be airlocked. If there is a check valve on top of the pump,
put another section of pipe between the pump and the check valve.
Pumptec trips in about 4 sec. B. The pump may be out of water.
with no water delivery. C. Check the valve settings. The pump may be dead-heading.
D. Pump or motor shaft may be broken.
E. Motor overload may be tripped. Check the motor current (amperage).

A. Check switch position on the side of the circuit board in Pumptec. Make
Pumptec will not sure the switch is not set between settings.
time-out and reset. B. If the reset time switch is set to manual reset (position 0), Pumptec will not
reset. (Turn power off for 5 sec., then back on to reset.)

A. Check voltage.
B. Check wiring.
The pump/motor
will not run at all. C. Bypass Pumptec by connecting L2 and the motor lead with a jumper. If
motor does not run, the problem is not Pumptec.
D. Check that Pumptec is installed between the control switch and motor.

A. Be sure you have a Franklin motor.

B. Check wiring connections. Is power lead connected to the correct
terminal? Is motor lead connected to correct terminal?
C. Check for ground fault in the motor and excessive friction in the pump.
Pumptec will not trip when D. The well may be “gulping” enough water to keep Pumptec from tripping.
the pump breaks suction. It may be necessary to adjust Pumptec for these extreme applications.
Call Franklin Electric on 1300 FRANKLIN for information.
E. Does the control box have a run capacitor? If so, Pumptec will not trip
(except with Franklin 1.1kW motors).

A. Check for low voltage.

B. Check for water logged tank. Rapid cycling for any reason can cause the
Pumptec chatters when running. Pumptec relay to chatter.
C. Make sure the L2 and motor wires are installed correctly. If they are
reversed, the unit can chatter.

42

50
 Maintenance - Electronic Products
Maintenance - Electronic Products
Subtrol-Plus - Obsolete ( Refer to SubMonitor section )
Subtrol-Plus -Troubleshooting After Installation
Symptom Possible Cause or Solution

When the Subtrol-Plus reset button is depressed and released, all indicator
lights should flash. If line voltage is correct at the Subtrol-Plus and the L1, L2, L3
Subtrol-Plus Dead
terminals, and the reset button does not cause lights to flash, Subtrol-Plus receiver is
malfunctioning.

The green light will flash and not allow operation unless both sensor coils are plugged
into the receiver. If both are properly connected and it still flashes, the sensor coil or the
Green Off Time
receiver is faulty. An ohmmeter check between the two center terminals of each sensor
Light Flashes
coil connected should read less than 1 ohm, or coil is faulty. If both coils check good,
receiver is faulty.

The green light is on and the Subtrol-Plus requires the specified off time before the
Green Off Time pump can be restarted after having been turned off. If the green light is on except
Light On as described, the receiver is faulty. Note that a power interruption when the motor is
running will initiate the delay function.

This is a normal protective function which turns off the pump when the motor reaches
maximum safe temperatures. Check that amps are within the nameplate maximum on
all three lines, and that the motor has proper water flow past it. If overheat trip occurs
without apparent motor overheating, it may be the result of an arcing connection
Overheat Light On somewhere in the circuit or extreme noise interference on the power lines. Check with
the power company or Franklin Electric. A true motor overheat trip will require at least
five minutes for a motor started cold. If trips do not conform to this characteristic,
suspect arcing connections, power line noise, ground fault, or SCR variable speed
control equipment.

This is a normal protective function, protecting against an overload or locked pump.

Check the amps in all lines through a complete pumping cycle, and monitor whether
low or unbalanced voltage may be causing high amps at particular times. If overload
trip occurs without high amps, it may be caused by a faulty rating insert, receiver, or
Overload Light On
sensor coil. Recheck that the insert rating matches the motor. If it is correct, carefully
remove it from the receiver by alternately lifting sides with a knife blade or thin
screwdriver, and make sure it has no pins bent over. If the insert is correct and its pins
are okay, replace receiver and/or sensor coils.

This is a normal protective function.

A. Make sure the rating insert is the correct for the motor.
B. Adjusting the underload setting as described to allow the desired range of operating
conditions.
Underload Light On Note that a DECREASE in underload setting is required to allow loading without trip.
C. Check for drop in amps and delivery just before trip, indicating pump breaking
suction, and for unbalanced line current.
D. With the power turned off, recheck motor lead resistance to ground. A grounded
lead can cause underload trip.

43

51
 Maintenance - Electronic Products
Maintenance - Electronic Products
Subtrol-Plus - Obsolete ( Refer to SubMonitor section )
Subtrol-Plus -Troubleshooting After Installation (Continued)
Symptom Possible Cause or Solution

Whenever the pump is off as a result of Subtrol-Plus protective function, the red tripped
light is on. A steady light indicates the Subtrol-Plus will automatically allow the pump to
Tripped Light On restart as described, and a flashing light indicates repeated trips, requiring manual reset
before the pump can be restarted. Any other red light operation indicates a faulty receiver.
One-half voltage on 460V will cause tripped light on.

With power turned off, check for a shorted contactor coil or a grounded control circuit
Control Circuit
lead. The coil resistance should be at least 10 ohms and the circuit resistance to panel
Fuse Blows
frame over 1 megohm. A standard or delay-type 2 amp fuse should be used.

If proper voltage is at the control coil terminals when controls are operated to turn the
pump on, but the contactor does not close, turn off power and replace the coil. If there is
no voltage at the coil, trace the control circuit to determine if the fault is in the
Subtrol-Plus receiver, fuse, wiring, or panel operating switches. This tracing can be
done by first connecting a voltmeter at the coil terminals, and then moving the meter
Contactor Will connections step by step along each circuit to the power source, to determine at which
Not Close component the voltage is lost.
With the Subtrol-Plus receiver powered up, with all leads disconnected from the control
terminals and with an ohmmeter set at R X 10, measure the resistance between the
control terminals. It should measure 100 to 400 ohms. Depress and hold in the reset
button. The resistance between the control terminals should measure close to infinity.

Check that coil voltage is within 10% of rated voltage. If voltage is correct and matches
line voltage, turn off power and remove the contactor magnetic assembly and check for
Contactor Hums
wear, corrosion, and dirt. If voltage is erratic or lower than line voltage trace the control
or Chatters
circuit for faults similar to the previous item, but looking for a major drop in voltage rather
than its complete loss.

Contactor Opens Check that the small interlocks switch on the side of the contactor closes when the
When Start Switch contactor closes. If the switch or circuit is open, the contactor will not stay closed when
is Released the selector switch is in HAND position.

Contactor Closes But Turn off power. Check the contactor contacts for dirt, corrosion, and proper closing when
Motor Doesn’t Run the contactor is closed by hand.

With the Subtrol-Plus receiver powered up and all leads disconnected from the Signal
Signal Circuit
terminals, with an ohmmeter set at R X 10, measure the resistance between the Signal
Terminals Do
terminals. Resistance should measure close to infinite. Depress and hold in the reset
Not Energize
button, the resistance between the signal terminals should measure 100 to 400 ohms.

44

52
 Maintenance - Electronic Products
Maintenance – Electronic Products
SubMonitor
SubMonitor Troubleshooting

FAULT MESSAGE PROBLEM/CONDITION POSSIBLE CAUSE

SF Amps Set Too High SF Amps setting above 359 Amps. Motor SF Amps not entered.

Phase Reversal Reversed incoming voltage phase sequence. Incoming power problem.

Normal line current. Wrong SF Max Amps setting.

Over pumping well.

Clogged pump intake.
Underload
Closed valve.
Low line current.
Loose pump impeller.
Broken shaft or coupling.
Phase loss.

Normal line current. Wrong SF Max Amps setting.

High or low line voltage.

Overload
Ground fault.
High line current.
Pump or motor dragging.
Motor stalled or bound pump.

High or low line voltage.

Motor is overloaded.
Excessive current unbalance.
Motor temperature sensor has detected excess
Overheat Poor motor cooling.
motor temperature.
High water temperature.
Excessive electrical noise
(VFD in close proximity).

Phase loss.
Current difference between any two legs
Unbalance Unbalanced power supply.
exceeds programmed setting.
Open delta transformer.

Overvoltage Line voltage exceeds programmed setting. Unstable power supply.

Poor connection in motor power circuit.

Undervoltage Line voltage below programmed setting.
Unstable or weak power supply.

Chattering contacts.
Power has been interrupted too many times in a
False Starts Loose connections in motor power circuit.
10 second period.
Arcing contacts.

53
 Abbreviations
Abbreviations

A Amp or amperage MCM Thousand Circular Mils

AWG American Wire Gauge mm Millimetre
BJT Bipolar Junction Transistor MOV Metal Oxide Varister
°C Degree Celsius NEC National Electrical Code
CB Control Box NEMA National Electrical Manufacturer
CRC Capacitor Run Control Association

DI Deionized Nm Newton Metre

Dv/dt Rise Time of the Voltage NPSH Net Positive Suction Head

EFF Efficiency OD Outside Diameter

°F Degree Fahrenheit OL Overload

FDA Federal Drug Administration PF Power Factor

FL Full Load psi Pounds per Square Inch

ft Foot PWM Pulse Width Modulation

ft-lb Foot Pound QD Quick Disconnect

ft/s Feet per Second R Resistance

GFCI Ground Fault Circuit Interrupter RMA Return Material Authorization

gpm Gallon per Minute RMS Root Mean Squared

HERO High Efficiency Reverse Osmosis rpm Revolutions per Minute

hp Horsepower SF Service Factor

Hz Hertz SFhp Service Factor Horsepower

ID Inside Diameter S/N Serial Number

IGBT Insulated Gate Bipolar Transistor TDH Total Dynamic Head

in Inch UNF Fine Thread

kVA Kilovolt Amp V Voltage

kVAR Kilovolt Amp Rating VAC Voltage Alternating Current

kW Kilowatt (1000 watts) VDC Voltage Direct Current

L1, L2, L3 Line One, Line Two, Line Three VFD Variable Frequency Drive

lb-ft Pound Feet W Watts

L/min Litre per Minute XFMR Transformer

mA Milliamp Y-D Wye-Delta

max Maximum Ω ohms

54
 Franklin Electric (Aust) Pty Ltd
106-110 Micro Circuit
Dandenong South, Vic 3175
Tel: +61 3 9799 5000
Fax: +61 3 9799 5050

Toll Free: 1300 FRANKLIN

1300 372 655
Toll Free Fax: 1300 782 855
TOLL FREE HELP FROM A FRIEND
Phone Franklin’s toll-free Submersible
SERVICE HOTLINE for answers to your
installation questions. When you call,
a Franklin expert will offer assistance
in troubleshooting your pump protection
system and provide immediate answers
to your motor application questions.
Technical support is also available online.
Visit our website at:

FE624 05/11 www.franklin-electric.com.au