Plastic Deformation and Creep Damage Evaluations of Type 316 Austenitic Stainless Steels by EBSD
Plastic Deformation and Creep Damage Evaluations of Type 316 Austenitic Stainless Steels by EBSD
Plastic Deformation and Creep Damage Evaluations of Type 316 Austenitic Stainless Steels by EBSD
available at www.sciencedirect.com
www.elsevier.com/locate/matchar
Article history: The inspection method of plastic and/or creep deformations has been required as the
Received 10 May 2009 quantitative damage estimation procedure for structural components especially used in
Received in revised form 6 May 2010 electric power plants. In this study, the method using electron backscatter diffraction (EBSD)
Accepted 10 May 2010 was applied to the deformation and damage evaluation of austenitic stainless steels
strained by tension or compression at room temperature and also tested in creep at high
temperature. It was found that the value of Grain Average Misorientation (GAM) which
Keywords: showed the average misorientation for the whole observed area including over several
Electron backscatter diffraction dozen grains, was a very useful parameter for quantifying the microstructural change as
(EBSD) either the plastic or creep strain increased. The unique linear correlation was obtained
Average misorientation between GAM and plastic strain in tension and compression. For creep damage evaluation,
Plastic deformation the difference of grain average misorientation from the value of the unstrained specimen
Creep damage (ΔGAM) showed an excellent correlation with the inelastic strain below strain at which the
Inelastic strain tertiary creep began.
Austenitic stainless steel © 2010 Elsevier Inc. All rights reserved.
1044-5803/$ – see front matter © 2010 Elsevier Inc. All rights reserved.
doi:10.1016/j.matchar.2010.05.006
914 MA TE RI A L S CH A R A CT ER IZ A TI O N 61 ( 20 1 0 ) 9 1 3–9 2 2
On the other hand, a method using electron backscatter Table 2 – Tensile properties of the starting materials.
diffraction (EBSD) detected in a scanning electron microscope Material Yield Tensile Elongation Reduction
(SEM) has the advantage that the degree of deformation or stress strength (%) in area (%)
damage can be expressed quantitatively as a local change in (MPa) (MPa)
crystal orientation of grains[2–13]. Also, the deterioration in
Type 316 287 607 60 74
quality of EBSD patterns is considered to correspond to a change Type 316NG 282 577 53 80
in dislocation density caused by plastic strain [14–18]. The recent
improvement of the equipment and analysis software is propel-
ling the studies regarding damage evaluation by the EBSD
method. It has been reported that local misorientation in grain plastic strain, in order to apply the EBSD method to various
increased with increasing plastic strain [5,19–28]. On the other damage evaluations in real structural materials. Uniaxial
hand, for creep damage evaluation of heat-resistant material, deformation is the most fundamental deformation mode.
Takaku et al. [29] showed that the same tendency was obtained Therefore, both tensile and compression deformations were
even during increasing creep strain in a Ni base superalloy. adopted as uniaxial plastic deformation in this study.
However, Fujiyama et al. [30] and Ohtani et al. [31] clarified that Round-bar tensile specimens 7 mm in diameter and 15 mm
local misorientation decreased with creep strain in the material in gauge length, and cylindrical compression specimens 10 mm
having martensitic structure, such as 10%Cr steel and type 403 in diameter and 20 mm in length were machined from the type
stainless steel, respectively. Furthermore, Mitsuhara et al. [32] 316NG stainless steel plate. These specimens were deformed
reported that three different parameters were suitable for three uniaxially in tension or compression, respectively, at room
different creep regions in a 9–10%Cr steel. These results suggest temperature. Both tensile and compression deformations were
that appropriate EBSD parameters for creep damage evaluation carried out at an initial strain rate of 3.3 × 10− 3 s− 1 using
depend on the kind of materials or phases. SHIMADZU Autograph. The specimens were deformed up to
In this study, first, we evaluate the relationship between four different strain levels: 0.87% engineering strain (true strain:
the Grain Average Misorientation (GAM), that is one of the εpl = 0.0087), 2.82% (εpl = 0.0278), 4.79% (εpl = 0.0468) and 9.70%
parameters obtained by EBSD analysis, and the plastic strain (εpl = 0.0926) for tensile deformation, and 0.88% (εpl = 0.0088),
in the most fundamental tensile and compressive deforma- 2.84% (εpl = 0.0288), 4.86% (εpl = 0.0498) and 9.72% (εpl = 0.102) for
tion, using an austenitic stainless steel. Secondly, we discuss compression, respectively.
the applicability of this parameter as a measure of the creep
damage and deformation. 2.3. Creep Deformation
C Si Mn P S Cu Ni Cr Mo N
Type 316 0.05 0.26 1.28 0.033 0.029 – 10.0 16.99 2.01
Type 316NG 0.016 0.43 1.54 0.02 0.0006 0.26 11.94 17.13 2.15 0.1
M A TE RI A L S CH A RACT ER IZ A TI O N 61 ( 20 1 0 ) 9 1 3 –9 2 2 915
Fig. 4 – EBSD results for the type 316NG stainless steel tensile tested by 0–9.26% strain : (a) inverse pole figure maps showing the
crystal orientations parallel to ND of the observed planes, (b) image quality maps and (c) average misorientation maps.
ratios, Dc = 0.12–0.7. The plastic strain εpl of 4.5% estimated and creep deformations are different. However, we discuss it
by using the stress–strain curve obtained in parallel exami- without partitioning the inelastic strain into two components
nation is a considerable amount in inelastic strain (εin), though hereafter.
elastic strain εe of 0.17% calculated from Young's modulus The microstructures of the interruption and rupture speci-
and stress is negligibly small under the applied stress of mens observed by SEM are shown in Fig. 6. Creep voids are
270 MPa. Strictly speaking, EBSD parameters should be related found in the specimens above Dc = 0.50. However there are not
with the plastic strain and the time-dependent creep strain so many voids even in the specimen at Dc = 0.70, which
individually, because deformation mechanisms for uniaxial corresponds to the beginning of tertiary creep. Therefore, it
can be concluded that there is no elongation caused by void
growth below Dc = 0.70.
The EBSD analysis was carried out on the specimens tested
under the applied stress of 270 MPa at 600 °C for various Dc.
The specimen of Dc = 0 held at 600 °C for 599 h without applied
stress was also evaluated by EBSD for comparison. The inverse
pole figure maps showing the crystal orientations parallel to
ND of the observed planes for these specimens are shown in
Fig. 7. There is no color gradation in the crystal orientation
map for the specimen of Dc = 0, but color gradation appears
within the grains after Dc = 0.12. The degree of the gradation
becomes large with the increase in creep damage. It means
that the orientations of the grains are initially uniform but
misorientation appears within the grains as the creep damage
proceeds, as in the case of tensile/compression deformations.
The image quality maps for the creep specimens are shown
in Fig.8. The quality of EBSD patterns lowers with increasing
the creep damage ratio, and especially the ruptured specimen
Fig. 5 – Change in the grain average misorientation (GAM) reveals obviously low image quality. However, the image
with plastic strain in the tensile and compression specimens quality of each grain varies widely in the region of small
of the type 316NG. damage ratio because the effect of crystal orientation is
918 MA TE RI A L S CH A R A CT ER IZ A TI O N 61 ( 20 1 0 ) 9 1 3–9 2 2
Fig. 6 – SEM microstructures showing creep voids in the type 316 stainless steel creep tested at 600 °C for various periods.
(a) Creep damage ratio, Dc = 0.12 (70 h), (b) Dc = 0.24 (140 h), (c) Dc = 0.35 (210 h), (d) Dc = 0.50 (300 h), (e) Dc = 0.70 (420 h) and
(f) rupture (599 h).
Fig. 7 – Inverse pole figure maps showing the crystal orientations parallel to ND of the observed planes obtained from the EBSD
measurements for the type 316 stainless steel creep tested at 600 °C for various periods : (a) Dc = 0, (b) Dc = 0.12 (70 h), (c) Dc = 0.24
(140 h), (d) Dc = 0.35 (210 h), (e) Dc = 0.50 (300 h), (f) Dc = 0.70 (420 h) and (g) rupture (599 h).
M A TE RI A L S CH A RACT ER IZ A TI O N 61 ( 20 1 0 ) 9 1 3 –9 2 2 919
Fig. 8 – Image quality maps obtained from the EBSD measurements for the type 316 stainless steel creep tested at 600 °C for
various periods : (a) Dc = 0, (b) Dc = 0.12 (70 h), (c) Dc = 0.24 (140 h), (d) Dc = 0.35 (210 h), (e) Dc = 0.50 (300 h), (f) Dc = 0.70 (420 h) and (g)
rupture (599 h).
relatively large as in the case of tensile and compression specimens. The tendency of the change in β and GAM is very
deformation, which was discussed in Section 3.1. The similar to than in the case of plastic deformation. However, a
quantitative change of image quality is described later. sharp rise at the beginning of creep caused by instantaneous
Therefore, it seems that the image quality cannot be a plastic strain is characteristic.
parameter indicating creep damage.
The average misorientation maps for the creep specimens
are shown in Fig. 9. It is shown that the misorientation 4. Discussions about the Parameters for
increases with increasing the creep damage ratio. This Damage Evaluation
tendency is very similar to those in tensile and compression
deformation. The misorientation largely differs depending on In Fig. 11, the change in GAM with the increase of creep
the grains, which indicates that the non-uniform creep damage is compared with the changes in the image quality,
deformation is progressing in the specimen. In addition, which is another quantitative parameter obtained by the EBSD
some voids exist at grain boundaries having large misorienta- analysis, and Vickers hardness, which has been often used as
tions in the specimen of creep damage ratio Dc = 0.7 and the a conventional damage parameter. The image quality of the
ruptured specimen. Accordingly, it is concluded that the ruptured specimen of Dc = 1 is obviously lower than the initial
highly creep damaged area can be determined by the average specimen of Dc = 0. However, the image quality of the
misorientation maps and the average misorientation seems to interrupted specimens of Dc = 0.12–0.70 does not decrease
be an appropriate parameter indicating creep damage. with creep damage ratio. Therefore, the image quality is not
The relationship between GAM and creep damage ratio is an appropriate parameter to evaluate the creep damage. The
shown in Fig. 10. GAM means the average misorientation for hardness value dramatically changes at the instantaneous
the whole analyzed area, as described in Eq. (3). The change in loading or the primary creep, but reveals only a slight increase
GAM is plotted as a function of damage ratio in Fig. 10, at the secondary creep region. Therefore, it is concluded that
together with the minimum and maximum values of the the reliability of the creep life estimation using hardness is
average misorientation (β) within each grain as bars. It is fairly low, especially in the secondary creep region, neverthe-
obvious that both the β of each grain and the GAM of the whole less it is the most important region for the real structure
analysis area monotonously increase as the creep damage components. On the other hand, GAM monotonously
ratio increases. The magnitude of the increase in β with creep increases through all creep stages. After the comparison, it
damage differs depending on the grains. The grains having can be concluded that the GAM is the most suitable parameter
large and small β coexist in the high damaged or ruptured to evaluate creep damage.
920 MA TE RI A L S CH A R A CT ER IZ A TI O N 61 ( 20 1 0 ) 9 1 3–9 2 2
Fig. 9 – Average misorientation maps obtained from the EBSD measurements for the type 316 stainless steel creep tested at
600 °C for various periods : (a) Dc = 0, (b) Dc = 0.12 (70 h), (c) Dc = 0.24 (140 h), (d) Dc = 0.35 (210 h), (e) Dc = 0.50 (300 h), (f) Dc = 0.70
(420 h) and (g) rupture (599 h).
Then, the relationship between GAM and strain is dis- macroscopically measured strain includes the strain induced
cussed. The comparison of the change in ΔGAM with by the growth of voids. It means that the ΔGAM measured by
engineering inelastic strain (εin) is shown in Fig. 12. Here, EBSD represents intrinsic deformation, while macroscopic
ΔGAM means the difference of grain average misorientation strain (εin) involves both intrinsic deformation and apparent
from the value of the unstrained specimen. ΔGAM is used one due to voids. Therefore, it can be concluded that ΔGAM is
instead of GAM because GAM is not zero at the unstrained the most meaningful physical parameter even at tertiary creep
specimen. Fig. 12 shows that both curves fairly coincide till the stage.
creep damage ratio of Dc = 0.7 which corresponds to the The relation between ΔGAM and true inelastic strain is
beginning of tertiary creep. The gap between inelastic strain shown in Fig. 13. ΔGAM shows an excellent correlation with
and ΔGAM curves increases after Dc = 0.70. This is because the
Fig. 10 – Change in the grain average misorientation (GAM) Fig. 11 – Change in three kinds of parameters for damage
with creep damage ratio in the specimens of the type 316 evaluation as functions of creep damage ratio in the specimens
stainless steel creep tested at 600 °C. of the type 316 stainless steel creep tested at 600 °C.
M A TE RI A L S CH A RACT ER IZ A TI O N 61 ( 20 1 0 ) 9 1 3 –9 2 2 921
5. Conclusions
[10] Pantleon W. Resolving the geometrically necessary dislocation [22] Fukuoka C, Morishima K, Yoshizawa H, Mino K.
content by conventional electron backscattering diffraction. Scr Misorientation development in grains of tensile strained and
Mater 2008;58:994–7. crept 2.25%Cr–1%Mo steel. Scr Mater 2002;46:61–6.
[11] Merriman CC, Field DP, Trivedi P. Orientation dependence of [23] Trivedi P, Field DP, Weiland H. Alloying effects on dislocation
dislocation structure evolution during cold rolling of substructure evolution of aluminum alloys. Int J Plast 2004;20:
aluminum. Mater Sci Eng A 2008;494:28–35. 459–76.
[12] He W, Ma W, Pantleon W. Microstructure of individual grains [24] Pantleon W. On the apparent saturation of the average
in cold-rolled aluminium from orientation inhomogeneities disorientation angle with plastic deformation. Scr Mater
resolved by electron backscattering diffraction. Mater Sci Eng 2005;53:757–62.
A 2008;494:21–7. [25] Kamaya M, Wilkinson AJ, Titchmarsh JM. Measurement of
[13] Wilkinson AJ, Meaden G, Dingley DJ. Mapping strains at the plastic strain of polycrystalline material by electron
nanoscale using electron back scatter diffraction. backscatter diffraction. Nucl Eng Des 2005;235:713–25.
Superlattices Microstruct 2009;45:285–94. [26] Kamaya M, Wilkinson AJ, Titchmarsh JM. Quantification of
[14] Wilkinson AJ, Adams BL. Measuring strains using electron plastic strain of stainless steel and nickel alloy by electron
backscatter diffraction. In: Schwartz AJ, Kumar M, editors. backscatter diffraction. Acta Mater 2006;54:539–48.
Electron Backscatter Diffraction in Material Science. New [27] Kimura H, Wang Y, Akiniwa Y, Tanaka K. Misorientation
York: Kluwer Academic/Plenum Publishers; 2000. p. 231. analysis of plastic deformation of austenitic stainless steel by
[15] Wilkinson AJ, Dingley DJ. Quantitative deformation studies EBSD and X-ray diffraction methods. J Jpn Soc Mech Eng Ser A
using electron back scatter patterns. Acta Metall Mater 2005;71:118–24 (in Japanese).
1991;39:3047–55. [28] Wert JA, Huang X, Winther G, Pantleon W, Poulsen HF.
[16] Wilkinson AJ. Deformation studies of metal matrix Revealing deformation microstructures. Mater Today 2007;10:
composites using electron backscatter patterns. Mater Sci Eng 24–32.
A 1991;135:189–93. [29] Takaku R, Saito D, Yoshioka Y. Effect of grain size and crystal
[17] Wilkinson AJ, Dingley DJ. The distribution of plastic orientation on creep damage evaluation by changes of
deformation in a metal matrix composite caused by straining misorientation in Hastelloy X. J Soc Mater Sci Jpn 2009;58:
transverse to the fibre direction. Acta Metall Mater 1992;40: 229–34 (in Japanese).
3357–68. [30] Fujiyama K, Mori K, Kaneko D, Matsunaga T, Kimachi H. Creep
[18] Wilkinson AJ, Hirsch PB. Electron diffraction based damage assessment of high chromium steel forging through
techniques in scanning electron microscopy of bulk EBSD method and hardness measurement. J Jpn Soc Mech Eng
materials. Micron 1997;28:279–308. Ser A 2008;74:323–8 in Japanese.
[19] Sutliff JA. An investigation of plastic strain in copper by [31] Ohtani T, Yin F, Kamada Y. Microstructural and
automated-EBSP. Microsc Microanal 1999;5(Suppl 2):236. non-destructive evaluation of creep damage in martensitic
[20] Lehockey EM, Lin YP, Lepik OE. Mapping residual plastic strain stainless steel. J Soc Mater Sci Jpn 2009;58:136–42 (in
in materials using electron backscatter diffraction. In: Japanese).
Schwartz AJ, Kumar M, Adams BL, editors. Electron [32] Mitsuhara M, Morioka S, Hata S, Ikeda K, Nakashima H.
Backscatter Diffraction in Material Science. New York: Kluwer Degradation behavior of crept lath martensite analyzed by
Academic/Plenum Publishers; 2000. p. 247. crystallographic evolution. Report of the 123rd committee on
[21] Othon MA, Brewer LN, Angeliu TM, Young LM. Electron heat-resisting metals and alloys. Jpn Soc Promot Sci 2009;50:
back-scattered diffraction misorientation mapping applied to 37–43 in Japanese.
stress corrosion cracking of stainless steels. Microsc
Microanal 2002;8(Suppl 2):698CD.