Tem 3038450 0104

TeM
Technical Manual
Temperature Controller KS 50-1
90600-6032
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WARNING
Read and follow all safety precaution instructions throughout this
manual and on safety signs attached to this equipment. 
Failure to follow all safety precaution instructions could result in death or
serious injury.
The rebuilding must only be performed by personnel mandated by Tetra Pak.
Doc. No. TeM-3038450-0104

Copyright © 2011 Tetra Pak Group
All rights reserved. No part of this document may be reproduced or copied in any form or by any means
without written permission from Tetra Pak Packaging Solutions AB.
and all Tetra Pak products are trademarks belonging to the Tetra Pak Group.
The content of this manual is in accordance with the design and construction of the machine or
equipment at the time of publishing. Tetra Pak reserves the right to introduce design modifications
without prior notice.
The English language version of this document contains the original instructions. All other language
versions are translations of the original instructions.
This document was produced by:
Tetra Pak Packaging Solutions AB
Ruben Rausings gata
221 86 Lund
Sweden
Additional copies can be ordered from Tetra Pak. When ordering additional copies, always provide the
document number.
Doc. No. TeM-3038450-0104
Issue 2011-09
This manual is valid for: i Introduction
Series No./ Machine No. Sign.

ii Safety Precautions
1 Installation Instructions
TeM
Technical Manual
2 Enclosed
Documentation
UP Updates of Manuals
Temperature Controller KS 50-1

90600-6032
Machine or equipment configurations that

this manual is valid for are described on
the next page.
Doc. No. TeM-3038450-0104
Issue 2011-09
Tetra Pak Packaging Solutions AB

Valid for:
Name Drawing Specification Additional Information
and Development Step
Temperature Controller 90600-6032 Temperature Controller KS 50-1 is the replacement for
KS 50-1 the obsolete Temperature Controller KS 40, Philips
19” Temperature Monitor and Controller.
i Introduction
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Doc. No. TeM-3038450-0104 i - 1 (12)

i Introduction
About the Introduction Chapter

The Introduction chapter contains basic information about this manual and
the corresponding Tetra Pak equipment.
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i - 2 (12) Doc. No. TeM-3038450-0104

i Introduction Table of Contents
Personnel Requirement . . . . . . . . . . . . . . . . . . . . i - 5
Abbreviations and Terminology . . . . . . . . . . . . . . i - 7

Information About this Manual. . . . . . . . . . . . . . . i - 8
How to Use the Technical Manual . . . . . . . . . . . . . i - 8
Page Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i - 9
Page Numbering. . . . . . . . . . . . . . . . . . . . . . . . . . . i - 10
Typographical Conventions . . . . . . . . . . . . . . . . . i - 10
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i - 10
Information About the Equipment . . . . . . . . . . . i - 11

Intended Use of the Equipment . . . . . . . . . . . . . . i - 11
Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i - 11
Support and Feedback . . . . . . . . . . . . . . . . . . . . . i - 11
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Declaration of Conformity . . . . . . . . . . . . . . . . . . . i - 11
Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i - 12
Doc. No. TeM-3038450-0104 i - 3 (12)

i Introduction
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i - 4 (12) Doc. No. TeM-3038450-0104

i Introduction Personnel Requirement
Personnel Requirement
The sentences below are translations of the text “The rebuilding must only be
performed by personnel mandated by Tetra Pak” located on the front page of
this manual.
BG
Реконструкцията трябва да се извършва само от персонал,
упълномощен от Tetra Pak.
CS
Rekonstrukce musí být prováděna pouze pracovníky pověřenými firmou
Tetra Pak.
DA
Ombygningen må kun udføres af personale bemyndiget af Tetra Pak.
NL
Het reviseren mag uitsluitend door Tetra Pak erkend personeel worden
uitgevoerd.
ET
Ümberehitust tohivad teostada ainult Tetra Paki poolt volitatud töötajad.
FI
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Muunnostyön saa tehdä vain valtuutettu Tetra Pak -asentaja.

FR
La conversion ne doit être effectuée que par du personnel agréé par
Tetra Pak.
DE
Die Wiedererrichtung darf nur von Personal ausgeführt werden, dass von
Tetra Pak beauftragt wurde.
EL
Η ανακατασκευή πρέπει να πραγματοποιείται μόνον από άτομα που είναι
εξουσιοδοτημένα από την Tetra Pak.
HU
A felújítást kizárólag a Tetra Pak által megbízott személyzet végezheti.
IT
La modifica deve essere effettuata solo da personale autorizzato da
Tetra Pak.
LV
Pārbūvi jāveic Tetra Pak pilnvarotam personālam.
LT
Atstatymą gali atlikti tik Tetra Pak paskirtas personalas.
PL
Przebudowę może wykonać tylko personel upoważniony przez Tetra Pak.
(Cont'd)
Doc. No. TeM-3038450-0104 i - 5 (12)

Personnel Requirement i Introduction
(Cont'd)
PT
A remodelação só deve ser feita por pessoal mandado pela Tetra Pak.
RO
Reconstrucţia trebuie realizată numai de către personal mandatat de
Tetra Pak.
SL
Predelavo lahko izvede le osebje, ki je v Tetra Pak-u odgovorno za
vzdrževanje.
SK
Prestavba musí byť vykonávaná iba pracovníkmi poverenými firmou
Tetra Pak.
ES
Solamente personal con mandato de Tetra Pak debe llevar a cabo la
reconstrucción.
SV
Ombyggnaden får endast utföras av personal som bemyndigats av Tetra Pak.
IS
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Endursmíð má aðeins vera í höndum starfsmanna sem Tetra Pak hefur
viðurkennt.
NO (Bokmål)
Ombyggingen skal kun utføres av personer som er oppnevnt av Tetra Pak.
NO (Nynorsk)
Ombyggingen skal kun utføres av personer som er oppnevnt av Tetra Pak.
i - 6 (12) Doc. No. TeM-3038450-0104

i Introduction Abbreviations and Terminology
Abbreviations and Terminology

Abbreviation/ Meaning Translation
Terminology
CD Compact Disc
EC European Community
EM Electrical Manual
EN Norme Europeénne (European
standard)
ESD Electrostatic Discharge
IM Installation Manual
LED Light Emitting Diode
LH Left Hand
MM Maintenance Manual
OM Operation Manual
PC Personal Computer
PID Proportional Integral Derivative
PIV Product Information Viewer
PMA Prozess- und Maschinen-
Automation
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RH Right Hand
SPC Spare Parts Catalogue
TBA Tetra Brik Aseptic
TeM Technical Manual
TP Tetra Pak
UL Underwriters Laboratories Inc.
Doc. No. TeM-3038450-0104 i - 7 (12)

Information About this Manual i Introduction
Information About this Manual

Tetra Pak recommends reading all delivered manuals carefully. Make sure
that the delivered manuals are available to the personnel responsible for
installing the equipment onto the machine.
Tetra Pak will not be held responsible for any damage to the equipment or to
the machine caused by not following the instructions in this manual.
It is important to keep this manual for the lifetime of the equipment and to
pass the manual on to any subsequent holder or user.
How to Use the Technical Manual

This TeM contains information on how to install and set the temperature
controller KS 50-1.
The TeM is primarily used when obsolete temperature controllers are
replaced by KS 50-1.
The content of theTechnical Manual is divided into the following chapters:
• The Installation Instructions chapter provides the instructions for
installing the equipment.
• The Enclosed Documentation chapter contains individual documents
needed during and after the installation of the equipment. Instructions for
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these documents are described in the Installation Instructions chapter.
• The UP Updates of Manuals chapter contains Update Log pages for use
in older manuals not provided with those pages.
i - 8 (12) Doc. No. TeM-3038450-0104

i Introduction Information About this Manual
Page Layout
For information about page layout and numbering, consult the Introduction
chapter of the machine’s existing Maintenance Manual.
Every main page in a manual contains a header and a footer. The page header
contains the chapter name (1) and the section name (2). The page footer
contains the page number (3), and the document number (4). See also the
Page Numbering section.
1 2
9 General 9.2 Technical Data

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Doc. No. MM-2730517-0103 9 - 41 (60)
4 3
1 Chapter name
2 Section name
3 Page number
4 Document number
Doc. No. TeM-3038450-0104 i - 9 (12)

Information About this Manual i Introduction
Page Numbering
A page number has three parts:
• chapter number (1)
• consecutive page number (2) within the chapter
• total number of pages (3) in the chapter.
4 - 11 (18) 1 Chapter number

2 Consecutive page number
1 2 3 3 Total number of pages
Typographical Conventions
Controls on the operator panel, emergency stop devices, and program steps
are printed in CAPITAL LETTERS.
Menu names, button names and other text displayed in software are printed
in Courier.
Cross-references are underlined.
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Symbols
Symbols used in illustrations.
A pointer arrow indicates the position of an object.
A zoom arrow indicates that an object view is

enlarged. The arrow points towards the enlarged view
of the object.
A rotation movement arrow indicates rotational

movement of an object. The arrow points in the
direction of rotation.
A straight movement arrow indicates movement of an

object. 
The arrow points in the direction of movement.
i - 10 (12) Doc. No. TeM-3038450-0104

i Introduction Information About the Equipment
Information About the Equipment

Intended Use of the Equipment
The intended use of this Tetra Pak equipment is to replace the obsolete
version of a temperature controller (KS 40) with a new version (KS 50-1).
This equipment neither alters the function of the machine, nor adds any new
functions.
All other use is prohibited. Tetra Pak will not be held responsible for injury
or damage if the equipment is used for any other purpose.
Manufacturer
This Tetra Pak equipment has been manufactured by:
Tetra Pak Packaging Solutions AB
Ruben Rausings gata
221 86 Lund
Sweden
Support and Feedback

If you encounter problems when installing this equipment or have other
inquiries, comments, or suggestions for improvement, please contact
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Tetra Pak.
Declaration of Conformity
A copy of the Declaration of Conformity can be found in the 2 Enclosed
Documentation chapter. The signed Declaration of Conformity is delivered
separately with the equipment.
Doc. No. TeM-3038450-0104 i - 11 (12)

Information About the Equipment i Introduction
Orientation
The temperature controllers are located in the electrical cabinet. See the
standard manuals for your equipment.
The illustration shows the location of temperature controllers for a TBA/19.
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i - 12 (12) Doc. No. TeM-3038450-0104

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Doc. No. TeM-3038450-0104 ii - 1 (8)

Safety Precaution Instructions
WARNING
Read all safety precaution instructions throughout this manual and on
safety signs attached to this equipment.
Failure to follow all safety precaution instructions could result in death or
serious injury.
Definition of Lockout Procedure

A lockout procedure is a procedure to put each necessary energy isolating
device in its safe position to prevent the energisation of the equipment, such
as when a maintenance procedure should be carried out.
A lockout is the use of a device, for example, a padlock, to make sure that an
energy isolating device cannot be operated.
An energy isolating device is a mechanical device that physically prevents
transmission or release of energy, such as a power supply disconnector.
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ii - 2 (8) Doc. No. TeM-3038450-0104

ii Safety Precautions Table of Contents
Safety Messages Description. . . . . . . . . . . . . . . ii - 5
Personnel Requirements . . . . . . . . . . . . . . . . . . ii - 6
Skilled Person . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii - 6
Instructed Person. . . . . . . . . . . . . . . . . . . . . . . . . . ii - 6
Personal Protection. . . . . . . . . . . . . . . . . . . . . . . ii - 7
Supply Systems. . . . . . . . . . . . . . . . . . . . . . . . . . ii - 8
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii - 8
Residual Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . ii - 8
Other Supply Systems. . . . . . . . . . . . . . . . . . . . . . ii - 8
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ii - 4 (8) Doc. No. TeM-3038450-0104

ii Safety Precautions Safety Messages Description
Safety Messages Description

A safety message is always accompanied by a safety alert symbol and a
signal word.
The safety alert symbol is used to alert about potential personal injury
hazards. To avoid hazards, obey all safety messages that follow this symbol.
The following safety alert symbols and signal words are used in this manual
to inform the user of hazards.
Danger indicates an imminently hazardous situation

DANGER which, if not avoided, will result in death or serious injury.
Warning indicates a potentially hazardous situation

which, if not avoided, could result in death or serious
WARNING
injury.
Caution indicates a potentially hazardous situation

which, if not avoided, may result in minor or moderate
CAUTION injury. It may also be used to alert against unsafe
practices.
CAUTION Caution without the safety alert symbol indicates a

potentially hazardous situation which, if not avoided,
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may result in property damage.
Doc. No. TeM-3038450-0104 ii - 5 (8)

Personnel Requirements ii Safety Precautions
Personnel Requirements
Note! Personnel includes all persons working on or near this equipment.
Only skilled or instructed persons are allowed to work with this equipment.
Skilled Person
A skilled person must have relevant education and experience to enable him
or her to identify hazards, analyse risks, and avoid hazards which electricity,
machinery, chemicals, other energies, and supply systems on this equipment
can create.
Skilled persons must meet local regulations, such as certifications and
qualifications for working with these energies and systems.
Instructed Person
An instructed person must be adequately advised or supervised by a skilled
person. The skilled person enables the instructed person to identify hazards,
analyse risks, and avoid hazards which electricity, machinery, chemicals,
other energies, and supply systems on this equipment can create.
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ii - 6 (8) Doc. No. TeM-3038450-0104

ii Safety Precautions Personal Protection
Personal Protection
Follow the Safety Precautions for the equipment in which the temperature
controller is included.
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Doc. No. TeM-3038450-0104 ii - 7 (8)

Supply Systems ii Safety Precautions
Supply Systems
Power Supply
DANGER
Hazardous voltage and moving machinery
The electrical supply disconnecting device must be turned off and secured
with a lock before any maintenance.
Note! The key to the lock must be removed by the technician and retained in
his/her possession until all work is completed.
Follow the Safety Precautions for the equipment in which the temperature
controller is being included.
Certain procedures may require power supply systems to be on. These
exceptions are clearly stated in the installation instructions.
Residual Voltage
DANGER
Hazardous voltage.
Do not touch any terminals immediately after the electrical supply
disconnecting device is turned off. Ensure that no residual voltage remains
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on the capacitors before touching. Wait five minutes. Failure to observe this
information will cause death or serious injury.
After the electrical supply disconnecting device is turned off, residual
voltage remains in the capacitor circuits.
Other Supply Systems

Close the supply valves for relevant supply systems, such as air supply,
steam supply and water supply. Follow the Safety Precautions for the
equipment in which the temperature controller is included.
Certain procedures may require supply systems to be on. These exceptions
are clearly stated in the installation instructions.
ii - 8 (8) Doc. No. TeM-3038450-0104

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Doc. No. TeM-3038450-0104 1 - 1 (56)

About the Installation Instructions Chapter

This chapter describes how to install the KS 50-1 temperature controller and
how to update the documentation.
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1 - 2 (56) Doc. No. TeM-3038450-0104

1 Installation Instructions Table of Contents
1.1 Special Personnel Requirements. . . . . . . . . . . . 1 - 5
1.2 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 6
1.2-1 Temperature Controller - Replace Philips 19” 
Limiter and Regulator . . . . . . . . . . . . . . . . . . . . . 1 - 6
1.2-2 Temperature Controller - Register Parameters . . . 1 - 7
1.2-3 Temperature Controller - Remove . . . . . . . . . . . 1 - 10
1.2-4 Temperature Controller - Change Connections . 1 - 11
1.2-5 Temperature Controller - Set Switches . . . . . . . 1 - 15
1.2-6 Temperature Controller - Set Manually . . . . . . . 1 - 17
1.2-7 Temperature Controller - Install BlueLoader . . . 1 - 20
1.2-8 Temperature Controller - Setup USB Port . . . . . 1 - 24
1.2-9 Temperature Controller - Set Parameters 
with BlueLoader . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 28
1.2-10 Temperature Controller - Identify the 
Correct Parameter File . . . . . . . . . . . . . . . . . . . . 1 - 34
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1.2-11 Temperature Controller - Calibrate . . . . . . . . . . 1 - 38

1.2-12 Calibrator - Set Micromite II . . . . . . . . . . . . . . . 1 - 41
1.2-13 Calibrator - Set Fluke 714 . . . . . . . . . . . . . . . . . 1 - 43
1.2-14 Thermocouple - Check . . . . . . . . . . . . . . . . . . . . 1 - 45
1.2-15 Temperature Controller - Display . . . . . . . . . . . 1 - 48
1.2-16 Temperature Controller - Check Error 
Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 51
1.3 Updating the Machine Documentation . . . . . . 1 - 54

1.3-1 Delivered Design Label - Update . . . . . . . . . . . . 1 - 54
1.3-2 Obsolete and Recommended Spare Parts - 
Inform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 54
1.4 Updating the Manuals . . . . . . . . . . . . . . . . . . . . 1 - 55

1.4.1 Maintenance Manual . . . . . . . . . . . . . . . . . . . . . . 1 - 55
1.4.2 Spare Parts Catalogue . . . . . . . . . . . . . . . . . . . . . 1 - 55
1.4.3 Electrical Manual . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 55
Doc. No. TeM-3038450-0104 1 - 3 (56)

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1 - 4 (56) Doc. No. TeM-3038450-0104

1 Installation Instructions 1.1 Special Personnel Requirements
1.1 Special Personnel Requirements

Installation of KS 50-1 temperature controllers must be done by personnel
with relevant automation competence and experience (advanced automation
skills). Read more about personnel requirements in section Personnel
Requirements in chapter ii Safety Precautions.
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Doc. No. TeM-3038450-0104 1 - 5 (56)

1.2 Installation 1 Installation Instructions
1.2 Installation
1.2-1 Temperature Controller - Replace Philips 19” Limiter
and Regulator
Machine Status Electrical supply disconnecting device in pos I (ON)
Special Equipment Communication cable, TP No. 90603-0388
AT-compatible PC with CD-ROM drive
SPC Reference 90600-6032
WARNING
Hazardous voltage.
Will shock, burn or cause death. 
Take care when working inside the electrical cabinet. For personal
protection, follow the local regulations.
Note! For replacement of Philips 19" rack regulator (90410-0020, 90410-
0021, 90410-0027, 90410-0034, 90410-0035, 90410-0040, 90410-0042),
the adaptor 90600-6033 is needed. Remove the old limiter/regulator.
Assemble the adaptor 90600-6033 and assemble the KS 50-1 temperature
controller (90600-6032) in this adaptor. Download the parameter set
according to section 1.2-9 Temperature Controller - Set Parameters with
BlueLoader.
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Note! The unit contains ESD-sensitive components.
1 - 6 (56) Doc. No. TeM-3038450-0104

1 Installation Instructions 1.2 Installation
1.2-2 Temperature Controller - Register Parameters

Machine Status Electrical supply disconnecting device in pos I (ON)
Main air valve OFF
Main water valve OFF
WARNING
Hazardous voltage.
This procedure is intended as a reference if a manual setup of the controller
is required.
a) Press the MENU button (1) for three seconds to step to the parameter
level.
b) Press the MENU button several times until the parameter Loc is
displayed.
c) Use the INCREASE button (2) and the DECREASE button (3) to set the
Loc parameter to “0”.
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d) Press the MENU button for three seconds to step to the parameter level.
W2
1
°C
3 2
1 MENU button
2 INCREASE button
3 DECREASE button
(Cont'd)
Doc. No. TeM-3038450-0104 1 - 7 (56)

(Cont'd)
e) Register all current parameter values of the obsolete temperature
controller in the left “Value” column of the parameter conversion table
on page 1-9: Pb1, ti, td, t1, W, SPL, SPH, SP2, LCL1, LCH1, LCL2
and LCH2. This will make certain that the new temperature controller
performance will be similar to that of the obsolete temperature
controller.
f) Press the MENU button (1) once to return to the operating level.
g) Press the MENU button for five seconds to step to the configuration
level.
h) Register the Con1 and the Con2 parameters. See the parameter
conversion table on page 1-9.
W2
1
°C
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1 MENU button
(Cont'd)
1 - 8 (56) Doc. No. TeM-3038450-0104

(Cont'd)
i) Transfer each parameter value from the left “Value” column to the right
“Value” column. If required, recalculate the parameter value using the
formula given in the “Recalculation” column of the table.
Parameter conversion table

Obsolete Parameter Name Value Recalculation New Parameter Name Value
Pb1 (regulating parameter) 1300 x Pb1/100 Pb1
ti (regulating parameter) ti1
td (regulating parameter) td1
t1 (regulating parameter) t1
W (setpoint) SP
SPL (Setpoint Lower limit) SPLO
SPH (Setpoint Higher limit) SPHi
SP2 (2nd setpoint) SP2
LCL1 (Lower limit alarm 1, negative -x * L1 x*

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value)
LCH1 (Higher limit alarm 1) H1
LCL2 (Lower limit alarm 2 If Con2 = 0000 then L2 = -y ** L2

If relative (default), Src2=0
negative value is to be set) If Con2 = 0001 then no
change of L2
LCH2 (Higher limit alarm 2) H2
Con1 (configuration parameter) Con1 = 0230 No configuration needed –

Con2 (configuration parameter) Con2 = 0000
Con1 = 0230 Src1 1
Con2 = 0001 Src2 0
* for example: if x = 3 then -x = -3

** negative value
Doc. No. TeM-3038450-0104 1 - 9 (56)

1.2-3 Temperature Controller - Remove

Machine Status Electrical supply disconnecting device in pos 0 (OFF)
WARNING
Hazardous voltage.
Will shock, burn or cause death.
Follow lockout procedure before maintenance. See chapter ii Safety
Precautions.
Get a grip on top and bottom of the front panel (1), using thumb and
forefinger, and pull out the controller from the housing (2).
...
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1
The illustration shows TBA/19 electrical cabinet
1 Front panel
2 Housing
1 - 10 (56) Doc. No. TeM-3038450-0104

1.2-4 Temperature Controller - Change Connections

Machine Status Electrical supply disconnecting device in pos 0 (OFF)
DANGER
Hazardous voltage.
Will shock, burn or cause death.
Follow lockout procedure before maintenance. See chapter ii Safety
Precautions.
a) Disconnect all cable lugs (3) from the terminals (2) on the back panel of
the temperature controller housing (1).
1 2 3
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The illustration shows TBA/19 electrical cabinet
1 Temperature controller housing

2 Terminals
3 Cable lug
(Cont'd)
Doc. No. TeM-3038450-0104 1 - 11 (56)

(Cont'd)
b) For each of the disconnected cables:
Replace the cable lug (3) with a cord end terminal (4). If two cables are
connected to the same terminal pin, use a twin cord end terminal (5).
3
4
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3 Cable lug
4 Cord end terminal (for example TP No. 353001-0113)
5 Twin cord end terminal (for example TP No. 353210-0075)
(Cont'd)
1 - 12 (56) Doc. No. TeM-3038450-0104

(Cont'd)
c) For each of the disconnected cables:
Replace the old cable marking with a new one according to the table
below.
KS 40 marking Function KS 50-1 marking
27 N 2
26 L 230 VAC 1
24 -Alarm 1 4
23 +Alarm 1 5
20 -Alarm 2 7
19 +Alarm 2 8
18 + Heating Logic 11
21 + continuous 0/4..20mA 11
17 - Heating Logic 10
22 - continuous 0/4..20mA 10
10 W/W" SP1/SP2 12
9 W/W" SP1/SP2 14
1 + Thermocouple input 15
2 - Thermocouple input 14
TechPub_2614345_0105 - 04_3031799_01.fm
4 + Current input 13
2 - Current input 14
6 HF Ground not used
(Cont'd)
Doc. No. TeM-3038450-0104 1 - 13 (56)

(Cont'd)
d) Remove the two screws (6) and remove the old temperature controller
housing (1).
e) Install the new temperature controller housing using the two screws (6).
f) Connect the cables to the terminals on the back panel of the temperature
controller housing.
1 6
TechPub_2614345_0105 - 04_3031799_01.fm
6

6 Screw
1 - 14 (56) Doc. No. TeM-3038450-0104

1.2-5 Temperature Controller - Set Switches


a) For access to the switches, the controller must be withdrawn from the
housing. Squeeze the top and bottom of the front panel (1) between
thumb and forefinger and pull the controller firmly from the housing (2).
TechPub_2614345_0105 - 04_3031799_01.fm
2 1
1 Front panel
(Cont'd)
Doc. No. TeM-3038450-0104 1 - 15 (56)

(Cont'd)
CAUTION
Risk of damaged equipment.
The switch (4) must always be set in LH or RH position. Leaving this switch
open may lead to faulty functions.
b) Check that the switches are set correctly, see illustration.
– Switch (3) in closed position
– Switch (4) in position RH (mA/Pt)
– Switch (5) in position LH (U)
5
U I
TechPub_2614345_0105 - 04_3031799_01.fm
3 4
Loc 10V mA/Pt
3 Switch (Loc)
4 Switch
5 Switch
c) Put the temperature controller back into the housing and push it firmly
until it is in place.
1 - 16 (56) Doc. No. TeM-3038450-0104

1.2-6 Temperature Controller - Set Manually

WARNING
Hazardous voltage.
As an alternative, the parameter setting can be downloaded, see section 1.2-
10 Temperature Controller - Identify the Correct Parameter File.
a) Press the ENTER button (1) for at least three seconds to enter the
SETTING MODE.
b) Use the ENTER button (1) and the ARROW buttons (2) and (3) to set
the temperature controller parameters.
For the complete setting sequence, comprising all parameters, see the
illustration on the next page. Retrieve the parameter values from the
TechPub_2614345_0105 - 04_3031799_01.fm
Parameter Conversion Table on page 1-9.

c) Press the ENTER button to leave the SETTING MODE.
d) Press the ARROW buttons to set the correct temperature sp. See the
Parameter Conversion Table on page 1-9.
3
1 ENTER button
2 ARROW button, up
3 ARROW button, down
(Cont'd)
Doc. No. TeM-3038450-0104 1 - 17 (56)

(Cont'd)
Pb1
ti1
td1
t1
SPLO
TechPub_2614345_0105 - 04_3031799_01.fm
SPHi
SP2
SPbo
tbo
(Cont'd)
1 - 18 (56) Doc. No. TeM-3038450-0104

(Cont'd)
L1
H1
dEL1
L2
TechPub_2614345_0105 - 04_3031799_01.fm
H2
dEL2
Doc. No. TeM-3038450-0104 1 - 19 (56)

1.2-7 Temperature Controller - Install BlueLoader

Special Equipment PC with CD-ROM drive
Communication cable TP No. 90603-0388 with CD
a) Download BlueLoader from www.pma-online.de/en or insert the

program CD into the PC CD drive, browse to the CD drive and open the
folder BlueLoader.
b) Choose the file BlueLoader.exe. If a warning message occurs, click
YES.
c) Choose language for the installation. Click the OK button.
TechPub_2614345_0105 - 04_3031799_01.fm
(Cont'd)
1 - 20 (56) Doc. No. TeM-3038450-0104

(Cont'd)
d) Click the NEXT button.
e) Choose installation path. Click the NEXT button.

TechPub_2614345_0105 - 04_3031799_01.fm
(Cont'd)
Doc. No. TeM-3038450-0104 1 - 21 (56)

(Cont'd)
f) Click the NEXT button.
g) The installation begins.
TechPub_2614345_0105 - 04_3031799_01.fm
(Cont'd)
1 - 22 (56) Doc. No. TeM-3038450-0104

(Cont'd)
h) Wait for installation to finish, then click the FINISH button.
TechPub_2614345_0105 - 04_3031799_01.fm
Doc. No. TeM-3038450-0104 1 - 23 (56)

1.2-8 Temperature Controller - Setup USB Port

a) Connect cable adapter USB/TTL (90603-0388) to the USB port.

b) Run the installation of drivers from the CD ‘USB - Treiber’ (delivered
with cable).
The USB must use a COM port between COM1 and COM7. The setting
procedure differs due to varying operating systems and settings in the
computer used. This is one example of the setting procedure.
c) When completed, go to ‘Control Panel’ on the computer and open
‘System’ (arrow).
TechPub_2614345_0105 - 04_3031799_01.fm
(Cont'd)
1 - 24 (56) Doc. No. TeM-3038450-0104

(Cont'd)
d) In ‘System’ select the ‘Device Manager’ tab.
e) In ‘Device Manager’ find the COM port ‘Silicon Labs...’.

TechPub_2614345_0105 - 04_3031799_01.fm
(Cont'd)
Doc. No. TeM-3038450-0104 1 - 25 (56)

(Cont'd)
f) Select the ‘Silicon Labs...’ port, right click and select ‘Properties’.
g) In ‘Properties’ select the tab ‘Port Settings’ and then select
‘Advanced...’.
TechPub_2614345_0105 - 04_3031799_01.fm
(Cont'd)
1 - 26 (56) Doc. No. TeM-3038450-0104

(Cont'd)
h) In ‘Advanced Settings...’ for the port, make sure the ‘COM Port
Number’ is not above 7.
In case the port number is above 7 (like 9, or 14 etc), then change to a port
from 1 to 7 (port 4-7 recommended). 
Despite of warnings that may appear on the computer, the changes can be
applied. Some computer issues may also appear.
TechPub_2614345_0105 - 04_3031799_01.fm
Doc. No. TeM-3038450-0104 1 - 27 (56)

1.2-9 Temperature Controller - Set Parameters with

BlueLoader

Set the values/parameters as follows:
a) Set the switches as described in procedure 1.2-5 Temperature Controller
- Set Switches.
b) Identify the parameter file as described in procedure 1.2-10 Temperature
Controller - Identify the Correct Parameter File.
c) Connect the communication cable between the communication port (1)
on the controller and the USB port on the PC.
Note! Install the device driver on the PC before the cable is connected for
the first time.
TechPub_2614345_0105 - 04_3031799_01.fm
1
1 Communication port
(Cont'd)
1 - 28 (56) Doc. No. TeM-3038450-0104

(Cont'd)
d) Start the BlueLoader program and select File/Open or click F4.
e) In the next pop-up window, locate the correct *.bct file and click
OPEN.
TechPub_2614345_0105 - 04_3031799_01.fm
(Cont'd)
Doc. No. TeM-3038450-0104 1 - 29 (56)

(Cont'd)
f) In the next pop-up window, choose Device/Save data to
device or click F8.
g) In the next pop-up window, tick the ‘Store data to device’ and ‘Show
available com ports’ options, choose the com port marked ‘(USB)’ and
click OK.
TechPub_2614345_0105 - 04_3031799_01.fm
(Cont'd)
1 - 30 (56) Doc. No. TeM-3038450-0104

(Cont'd)
h) In the next pop-up window, check the uploading process in the window
Store data to device and click OK when finished.
i) When the upload is complete, click FILE/EXIT or F2. The parameters

are now uploaded and the temperature controller is ready for use.
TechPub_2614345_0105 - 04_3031799_01.fm
j) Disconnect the communication cable between the controller and the PC.
(Cont'd)
Doc. No. TeM-3038450-0104 1 - 31 (56)

(Cont'd)
k) Turn the electrical supply disconnecting device OFF. Pull out the
controller from the housing and set the switch (Loc) (2) in open position,
see illustration.
l) Put back the temperature controller into the housing and push it firmly in
place.
TechPub_2614345_0105 - 04_3031799_01.fm
2 Switch (Loc)
1 - 32 (56) Doc. No. TeM-3038450-0104

(Cont'd)
m) With the electrical supply disconnecting device ON, use the ARROW
buttons to set offset correction. The illustration on page 1-38 explains the
meaning of this parameter.
n) Press ENTER twice to leave the SETTING MODE.
o) Pull out the controller from the housing.
p) Set the switch (6) in open position.
q) Put a label (7) on the controller, see illustration below.
r) Put back the temperature controller into the housing and push it until it is
firmly in place.
7
TechPub_2614345_0105 - 04_3031799_01.fm
3 Switch
4 Label
Doc. No. TeM-3038450-0104 1 - 33 (56)

1.2-10 Temperature Controller - Identify the Correct Parameter

File
Communication cable, TP No. 90603-0388 with CD
Two versions of the standard parameter are released, 3062500-1001 and

3062502-1001.
When delivered, the temperature regulator is set up according to file
3062500-1001.
If the KS 50-1 temperature regulator (90600-6032) is in combination with
adaptor 90600-6033, then use parameter setup 3062502-1001. This setup
applies 24V DC on output 3, to power up the adaptor.
For some machines, for example TBA/19-0400, the parameter setup files are
provided with the program CD for the machine.
For all other machines:
a) Download file 3027751-10XX from PIV, open the ZIP archive, and then
TechPub_2614345_0105 - 04_3031799_01.fm
locate and open the KS 50 Masters.pdf file.
b) Find the correct master file to use.
c) Locate the file in the ZIP archive.
If the regulator performance is unstable, a’self tuning’ of the parameters can
be performed to optimize the PID parameters.
To run the procedure, the power to the heating circuit must be ON.
Note! During the ‘self tuning’ cycle the heat is turned off and an alarm might
occur.
(Cont'd)
1 - 34 (56) Doc. No. TeM-3038450-0104

(Cont'd)
d) To start ‘self tuning’, press the ENTER key (A) and the ARROW UP
key (B) simultaneously. The Ada LED (C) goes ON or blinks. Wait for it
to go OFF.
B
A ENTER key
B ARROW UP key
TechPub_2614345_0105 - 04_3031799_01.fm
C Ada LED light
‘Self tuning’ status display

Ada LED (C) Status Signification
Blinks Waiting for process to finish
Lit ‘Self tuning’ running
Off ‘Self tuning’ not running (process finished)
(Cont'd)
Doc. No. TeM-3038450-0104 1 - 35 (56)

(Cont'd)
See examples of ‘self tuning’ sequences below:
Start - heating power switched on
Heating power Y (see below) is switched off (1). When the change of
process (value X) has been constant during one minute (2), the power is
switched on (3). At the reversal point (see below), the ‘self tuning’ process is
finished and the new parameter is used to control the setpoint W (see below).
TechPub_2614345_0105 - 04_3031799_01.fm
(Cont'd)
1 - 36 (56) Doc. No. TeM-3038450-0104

(Cont'd)
Start - heating power switched off
The temperature controller waits for 1,5 minutes (1). Heating power Y (see
below) is switched on (2). At the reversal point (see below), the ‘self tuning’
process is finished and the regulator will be using the new parameters.
TechPub_2614345_0105 - 04_3031799_01.fm
Doc. No. TeM-3038450-0104 1 - 37 (56)

1.2-11 Temperature Controller - Calibrate

Special Equipment Calibrator, TP No. 90410-0338
Extension wire, TP No. 90410-0308
Adhesive label, TP No. 90194-0131
Note! Before calibration, be sure the calibrator has already been set
(according to the Pentronic calibration certificate), see instruction 1.2-12
Calibrator - Set Micromite II or 1.2-13 Calibrator - Set Fluke 714.
Calibration must be performed when a temperature controller is changed, or
once a year, as a minimum.
The measured value can be matched in the calibration menu (CAL) using
offset correction, which can be performed on-line at the process.
standard setting
offset correction
TechPub_2614345_0105 - 04_3031799_01.fm
(Cont'd)
1 - 38 (56) Doc. No. TeM-3038450-0104

(Cont'd)
a) Squeeze the top and bottom of the front panel (1) between thumb and
forefinger and pull the controller firmly from the housing (2).
2 1
1 Front panel
TechPub_2614345_0105 - 04_3031799_01.fm
b) Set the switches as described in procedure 1.2-5 Temperature Controller

- Set Switches.
(Cont'd)
Doc. No. TeM-3038450-0104 1 - 39 (56)

(Cont'd)
Note! The temperature reading must be stable before calibration can be
performed.
c) Press the ENTER button (3) for at least three seconds to enter the
SETTING MODE.
d) Use the ENTER button and the ARROW buttons (4) and (5) to navigate to
display the InL.1 parameter. Note down this parameter value. Wait for
the temperature reading to become stable.
e) Press the ENTER button to display the OuL.1 parameter value. This
value should equal the InL.1 parameter value. Use the ARROW
buttons (4) and (5) to set the parameter value.
PArA
ConF
TechPub_2614345_0105 - 04_3031799_01.fm
CAL InP.1 InL.1
End donE OuL.1
4
5
3 ENTER
4 ARROW, up
5 ARROW, down
1 - 40 (56) Doc. No. TeM-3038450-0104

1.2-12 Calibrator - Set Micromite II

Special Equipment Calibrator (Micromite II) TP No. 90410-0338
Thermocouple Type and Measuring Unit

a) Turn ON the electrical supply disconnector (at least 15 minutes before
setting).
b) Connect the type K thermocouple to the + input conductor (1) (yellow)
and the - input conductor (2) (red ).
c) Push the ON/OFF button (6) to switch on the instrument.
CAUTION
Risk of damage to equipment.
Make sure that the instrument is switched off in case the AC-adapter is to be
disconnected or the batteries removed. Failure to do so will cause the
instrument to lose the set-up information.
d) Push the F/C button (4) to select “centigrade”.
e) Push the SELECT button (5) and the SENSOR button (3).
1 2
TechPub_2614345_0105 - 04_3031799_01.fm
3
4
1 Input (+) 4 F/C

2 Input (-) 5 SELECT
3 SENSOR 6 ON/OFF
(Cont'd)
Doc. No. TeM-3038450-0104 1 - 41 (56)

(Cont'd)
f) Select the thermocouple type. Move the flashing cursor to the right or to
the left by pushing the UP (9) or DOWN (7) buttons.
g) Push the ENTER button (8) when the cursor is indicating type K.
Temperature Output Value

Push the SELECT button (5) and the OUTPUT 1 button (10) to set the
output temperature. Use the numeric buttons to type in the temperature value
and push the ENTER button (8).
To clear an output value, simultaneously push the INPUT button (11) and the
SENSOR button (3).
11 3
10
9 7
TechPub_2614345_0105 - 04_3031799_01.fm
8
5
3 SENSOR 9 UP
5 SELECT 10 OUTPUT 1
7 DOWN 11 INPUT
8 ENTER
1 - 42 (56) Doc. No. TeM-3038450-0104

1.2-13 Calibrator - Set Fluke 714

Special Equipment Calibrator FLUKE 714 TP No. 90458-0914
Turn the electrical supply disconnecting device to pos I (ON) at least

15 minutes before setting.
WARNING
Hazardous voltage.
Will cause death or serious injury. Be careful when working with the
calibrator. Follow the safety information in the Instruction Sheet delivered
with the calibrator.
Set the calibrator as follows:
a) Press the ON/OFF button (2) to switch on the calibrator.
b) Press the C/F button (8) to toggle °C or °F on the display (6).
c) Press the TC TYPE button (7) to show the thermocouple TYPE K (3).
d) Connect the type K thermocouple to the calibrator connection (11).
TechPub_2614345_0105 - 04_3031799_01.fm
5 6
4
INPUT F 7
3 TYPE K
8
2
9
TC C/F
TYPE
1 INPUT
OUTPUT
10
30V
MAX
11
1 INPUT or OUTPUT 7 TC TYPE

2 ON/OFF 8 C/F
3 Thermocouple type 9 STEP UP/DOWN, 50° steps
4 Input or output indicator 10 STEP UP/DOWN, 0.1° steps
5 Temperature indicator 11 Calibrator connection
6 °C or °F indicator
(Cont'd)
Doc. No. TeM-3038450-0104 1 - 43 (56)

(Cont'd)
Thermocouple Value
Press the INPUT/OUTPUT button (1) to show INPUT (4) on the display (6).
Actual temperature (5) is shown.
Temperature Output Value
Press the INPUT/OUTPUT button (1) to show OUTPUT (4) on the
display (6). Set the temperature (5) with the STEP UP/DOWN buttons (9),
and (10).
For further information on the calibrator, see the Instruction Sheet delivered
with the calibrator.
5 6
4
INPUT F 7
3 TYPE K
8
2
9
TC C/F
TYPE
1 INPUT
OUTPUT
10
TechPub_2614345_0105 - 04_3031799_01.fm
30V
MAX
11
1 INPUT or OUTPUT 7 TC TYPE

2 ON/OFF 8 C/F
3 Thermocouple type 9 STEP UP/DOWN, 50° steps
4 Input or output indicator 10 STEP UP/DOWN, 0.1° steps
5 Temperature indicator 11 Calibrator connection
6 °F or °C indicator
1 - 44 (56) Doc. No. TeM-3038450-0104

1.2-14 Thermocouple - Check

Machine Status Electrical supply disconnecting device in pos 0 (OFF)
Special Equipment Calibration oven TP No. 90410-0337
Extension wire TP No. 90410-0309
Note! The check must be performed when a temperature controller is

changed or at least once a year.
a) Turn on the oven by connecting the mains plug.
b) Push the FUNC button (2) to select SET-UP MODE (indicated by a
flashing “SP” on the calibrator display(1)).
c) Use the UP (3) or DOWN (4) buttons to set the temperature value at
100 °C.
Note! Pushing the button once changes the value by 0.1 °C.
Pushing the button for at least two seconds to make the temperature value
change more quickly.
d) Push the FUNC button again to select RUN MODE.
The oven is now ready for measuring operations.
TechPub_2614345_0105 - 04_3031799_01.fm
1 2 3 4
1 Display
2 FUNC
3 UP
4 DOWN
(Cont'd)
Doc. No. TeM-3038450-0104 1 - 45 (56)

(Cont'd)
e) Detach the machine thermocouple and place it in one of the cavities (5)
in the oven.
f) Put the calibrated thermocouple (to be found in the calibration kit) in an
adjacent cavity in the oven (6).
Note! Make sure that the two thermocouples are inserted equally deep.
g) Use the extension wire to connect the calibrator Micromite II (7) to the
thermocouple from the machine. Note the temperature reading on the
display (8) on the Micromite II (7).
h) Connect the Micromite II (7) to the calibrated thermocouple. Note the
temperature reading on the display (8).
TechPub_2614345_0105 - 04_3031799_01.fm
6 5 7 8
5 Cavity
6 Oven
7 Micromite II
8 Display
(Cont'd)
1 - 46 (56) Doc. No. TeM-3038450-0104

(Cont'd)
i) Find in the Pentronic Calibration Certificate the real correction value for
the calibrated thermocouple (thermocouple fault plus Micromite II
fault).
j) If the value of the machine thermocouple deviates by more than ± 1.1 °C
from the value of the calibrated thermocouple, change the machine
thermocouple.
k) When the measurement is complete, let the oven stay switched on and
cool it by setting the temperature value to 0. This cools down the oven
more effectively.
TechPub_2614345_0105 - 04_3031799_01.fm
Doc. No. TeM-3038450-0104 1 - 47 (56)

1.2-15 Temperature Controller - Display

Front view of Controller KS 50-1
3 1
9 2
5
10
6
11 7
4 8
16 12
14 13
15
TechPub_2614345_0105 - 04_3031799_01.fm
LED colours
LED 1, 2 and 3 yellow
LED OK green
Other LEDs red
1 For function states (OUT1, OUT2 12 ENTER - calls up extended

and OUT3). Lit when status ON. operating level/error list
2 Lit with limit value 1 (PArA / LiM) 13 ARROW UP/DOWN - changing
not exceeded the set-point or the controller
3 Process value output value
4 Set-point, controller output 14 Manual mode/special function
5 Signals ConF and PArA level (ConF / LOGI)
6 Programmer running 15 PC connection for BlueControl®
(engineering tool)
7 Self-tuning active
16 Freely programmable function
8 Err LED
button F
9 Set-point SP.2 or SP.E is effective
10 Set-point gradient effective
11 Manual/automatic switch-over:
Off: Automatic
Lit: Manual (changing possible)
Flashes: Manual, changing not
possible (-> ConF / Cntr / MAn)
(Cont'd)
1 - 48 (56) Doc. No. TeM-3038450-0104

(Cont'd)
Operation
After supply voltage switch-on, the unit starts in OPERATING MODE. The
unit is in the condition which was active before power-off. If the temperature
controller was in MANUAL OPERATING MODE before power-off, the
controller starts with the last correcting value after switching on again.
AUTOMATIC MANUAL
OPERATING
MODE
time out time out

TechPub_2614345_0105 - 04_3031799_01.fm
time out
Error list (if errors exists)
EXTENDED 
OPERATING MODE
(Cont'd)
Doc. No. TeM-3038450-0104 1 - 49 (56)

(Cont'd)
In the upper display line, the process value (3) is always displayed. In
parameter, configuration, calibration as well as extended operating mode, the
bottom display line changes cyclically between parameter name and
parameter value.
3 Process value
TechPub_2614345_0105 - 04_3031799_01.fm
1 - 50 (56) Doc. No. TeM-3038450-0104

1.2-16 Temperature Controller - Check Error Indications

With one or several errors, the extended operating level always starts with
the error list. Signalling an actual entry in the error list (alarm, error) is done
by the Err LED (1) in the display. This is applicable only if at least one
limit value function, the loop alarm or the heating current alarm is activated.
The error signal is displayed until the error is acknowledged, or until its
cause has been eliminated.
For display of the error list, press the ENTER button (2) twice.
2
TechPub_2614345_0105 - 04_3031799_01.fm
1 Err LED
2 ENTER
(Cont'd)
Doc. No. TeM-3038450-0104 1 - 51 (56)

(Cont'd)
Error Indication
Err LED status Signification Proceed as follows
flashes Alarm due to existing - Determine the error type in the error list via the error number
(Status 2) error - The device changes to status 1 after error removal
lit Error removed,  - Acknowledge the alarm in the error list pressing the ARROW UP
(Status 1) Alarm not acknowledged button or the ARROW DOWN button
- The alarm entry was deleted (Status 0)
off No error - all alarm - Not visible except when acknowledging
(Status 0) entries deleted
Error list
Name Description Cause Possible remedial action
E.1 Internal error - cannot be - for example defective - Contact manufacturer service
removed EEPROM - Return unit to our factory
E.2 Internal error - can be reset - for example EMC trouble - Keep measurement and electrical
supply cables in separate runs
- Ensure that interference suppression
of contactors is provided
E.4 Hardware error - Code-number and - Replace part
hardware are not identical - Claim part
TechPub_2614345_0105 - 04_3031799_01.fm
FbF.1 Sensor break INP1 - Sensor defective - Replace INP1 sensor
- Faulty cabling - Check INP1 connection
Sht.1 Short circuit INP1 - Sensor defective - Replace INP1 sensor
- Faulty cabling - Check INP1 connection
POL.1 INP1 polarity error - Faulty cabling - Reverse INP1 polarity
AdA.H Self-tuning heating alarm - See Self-tuning heating - See Self-tuning heating error status
(ADAH) error status
(Cont'd)
1 - 52 (56) Doc. No. TeM-3038450-0104

(Cont'd)
Tip! Saved alarms (Err LED (1) is lit) can be acknowledged and deleted
with the digital input di1/2/3, the function button F (3) or the MANUAL
MODE/SPECIAL FUNCTION button (4).
If an alarm is still valid, indicating that the cause of the alarm is not removed
so far (Err LED (1) flashes), then other saved alarms cannot be
acknowledged and deleted.
3
TechPub_2614345_0105 - 04_3031799_01.fm
1 Err LED
3 Freely programmable function button F
4 MANUAL MODE/SPECIAL FUNCTION
(ConF / LOGI)
In case of problems with the temperature controller, check all connections.

Change the temperature regulator if required, see procedure 1.2-4
Temperature Controller - Change Connections.
Doc. No. TeM-3038450-0104 1 - 53 (56)

1.3 Updating the Machine
Documentation 1 Installation Instructions
1.3 Updating the Machine Documentation

1.3-1 Delivered Design Label - Update
Update the delivered design label inside the electrical cabinet. Complete the
fields with the information about this component replacement.
1.3-2 Obsolete and Recommended Spare Parts - Inform
Make sure that the obsolete and recommended spare parts lists are given to
the person responsible for the spare parts for the machine. The obsolete and
recommended spare parts lists are included in Chapter 2 Enclosed
Documentation.
TechPub_2614345_0105 - 04_3031799_01.fm
1 - 54 (56) Doc. No. TeM-3038450-0104

1 Installation Instructions 1.4 Updating the Manuals
1.4 Updating the Manuals

1.4.1 Maintenance Manual
Use a red pen to cross out procedures in the MM relating to the old
temperature controller. Clearly mark the pages with the words ‘No longer
valid’. Log the changes on the Update Log pages in the MM. If the Update
Log pages are missing, new pages are provided in the UP Updates of
Manuals chapter.
Use this TeM as a replacement for the information on setting, checking,
calibrating and changing the temperature controller.
1.4.2 Spare Parts Catalogue

Use a red pen to cross out any entries of the old temperature controller in the
Spare Parts Catalogue. Add a note on the new temperature controller part
number, or use the TeM as reference. Log the changes on the Update Log
pages in the SPC. If the Update Log pages are missing, new pages are
provided in the UP Updates of Manuals chapter.
1.4.3 Electrical Manual

Make changes to schemes and diagrams in the EM manually, retrieving
relevant information from this document. Log the changes on the Update
TechPub_2614345_0105 - 04_3031799_01.fm
Log pages in the EM. If the Update Log pages are missing, new pages are
provided in the UP Updates of Manuals chapter.
Doc. No. TeM-3038450-0104 1 - 55 (56)

1.4 Updating the Manuals 1 Installation Instructions
TechPub_2614345_0105 - 04_3031799_01.fm
1 - 56 (56) Doc. No. TeM-3038450-0104

2 Enclosed Documentation
TechPub_2614345_0105 - 02_3031800_01.fm
Doc. No. TeM-3038450-0104 2 - 1 (10)

About the Enclosed Documentation Chapter

This chapter contains all the separate documents related to this rebuilding kit.
For instructions explaining how to update the documentation for the
machine, see Section 1.3 Updating the Machine Documentation.
TechPub_2614345_0105 - 02_3031800_01.fm
2 - 2 (10) Doc. No. TeM-3038450-0104

2 Enclosed Documentation Table of Contents
2.1 Obsolete and Recommended Spare Parts . . . . 2 - 5

2.1.1 Obsolete Spare Parts . . . . . . . . . . . . . . . . . . . . . . . 2 - 5
2.1.2 Recommended Spare Parts. . . . . . . . . . . . . . . . . . 2 - 5
2.2 Declarations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 7
2.2.1 Declaration of Conformity – EC . . . . . . . . . . . . . . 2 - 7
2.2.2 Declaration of Conformity – UL . . . . . . . . . . . . . . 2 - 9
TechPub_2614345_0105 - 02_3031800_01.fm
Doc. No. TeM-3038450-0104 2 - 3 (10)

TechPub_2614345_0105 - 02_3031800_01.fm
2 - 4 (10) Doc. No. TeM-3038450-0104

2.1 Obsolete and Recommended
2 Enclosed Documentation Spare Parts
2.1 Obsolete and Recommended Spare Parts

2.1.1 Obsolete Spare Parts
Common Parts
Pos. Part/Assembly No. Qty. Description
– 90410-0051 1 Temperature Controller KS 40
– 90410-0020 1 Temperature Controller Philips
– 90410-0021 1 Temperature Regulator
– 90410-0027 1 Temperature Controller
– 90410-0034 1 Temperature Signaller Philips
2.1.2 Recommended Spare Parts

Common Parts
Pos. Part/Assembly No. Qty. Description
– 90600-6032 1 Temperature Controller KS 50-1
– 90600-6033 1 Adapter 19” for KS 50-1
TechPub_2614345_0105 - 02_3031800_01.fm
Doc. No. TeM-3038450-0104 2 - 5 (10)

2.1 Obsolete and Recommended
Spare Parts 2 Enclosed Documentation
TechPub_2614345_0105 - 02_3031800_01.fm
2 - 6 (10) Doc. No. TeM-3038450-0104

2 Enclosed Documentation 2.2 Declarations
2.2 Declarations
2.2.1 Declaration of Conformity – EC
See the next page.
TechPub_2614345_0105 - 02_3031800_01.fm
Doc. No. TeM-3038450-0104 2 - 7 (10)

2.2 Declarations 2 Enclosed Documentation
TechPub_2614345_0105 - 02_3031800_01.fm
2 - 8 (10) Doc. No. TeM-3038450-0104

2 Enclosed Documentation 2.2 Declarations
2.2.2 Declaration of Conformity – UL

See the next page.
TechPub_2614345_0105 - 02_3031800_01.fm
Doc. No. TeM-3038450-0104 2 - 9 (10)

2.2 Declarations 2 Enclosed Documentation
TechPub_2614345_0105 - 02_3031800_01.fm
2 - 10 (10) Doc. No. TeM-3038450-0104

TechPub_2614345_0105 - 02_3031801-01.fm
Doc. No. TeM-3038450-0104 UP - 1 (16)

About the Updates of Manuals Chapter

This chapter contains the pages used to update the existing machine manuals.
See instructions in Section 1.4 Updating the Manuals.
TechPub_2614345_0105 - 02_3031801-01.fm
UP - 2 (16) Doc. No. TeM-3038450-0104

UP Updates of Manuals Table of Contents
MM Update Pages . . . . . . . . . . . . . . . . . . . . . . . UP - 5
Update Log for Doc. No. MM-_______-____. . . . UP - 6
EM Update Pages. . . . . . . . . . . . . . . . . . . . . . . . UP - 9
Update Log for Doc. No. EM-_______-___ . . . . UP - 10
SPC Update Pages. . . . . . . . . . . . . . . . . . . . . . UP - 13

Update Log for Doc. No. SPC-_______-____ . . UP - 14
TechPub_2614345_0105 - 02_3031801-01.fm
Doc. No. TeM-3038450-0104 UP - 3 (16)

TechPub_2614345_0105 - 02_3031801-01.fm
UP - 4 (16) Doc. No. TeM-3038450-0104

UP Updates of Manuals MM Update Pages
MM Update Pages
The following Update Log pages can be used to log changes to the
Maintenance Manual for the machine.
TechPub_2614345_0105 - 02_3031801-01.fm
Doc. No. TeM-3038450-0104 UP - 5 (16)

MM Update Pages UP Updates of Manuals
TechPub_2614345_0105 - 02_3031801-01.fm
UP - 6 (16) Doc. No. TeM-3038450-0104

UP Updates of Manuals MM Update Pages
Update Log for Doc. No. MM-_______-____

Fill in the document number and insert this table in the manual. This table
shows all changes made to this manual, including installed rebuilding kits,
added or removed pages. Page numbering on added pages begins with UP.
Date Installed Kit Added Pages  Removed Pages Signature

(Doc. No.)
TechPub_2614345_0105 - 02_3031801-01.fm
Doc. No. TeM-3038450-0104 UP - 7 (16)

MM Update Pages UP Updates of Manuals

(Doc. No.)
TechPub_2614345_0105 - 02_3031801-01.fm
UP - 8 (16) Doc. No. TeM-3038450-0104

UP Updates of Manuals EM Update Pages
EM Update Pages
The following Update Log pages can be used to log changes to the existing
Electrical Manual for the machine.
TechPub_2614345_0105 - 02_3031801-01.fm
Doc. No. TeM-3038450-0104 UP - 9 (16)

EM Update Pages UP Updates of Manuals
TechPub_2614345_0105 - 02_3031801-01.fm
UP - 10 (16) Doc. No. TeM-3038450-0104

UP Updates of Manuals EM Update Pages
Update Log for Doc. No. EM-_______-___


(Doc. No.)
TechPub_2614345_0105 - 02_3031801-01.fm
Doc. No. TeM-3038450-0104 UP - 11 (16)

EM Update Pages UP Updates of Manuals

(Doc. No.)
TechPub_2614345_0105 - 02_3031801-01.fm
UP - 12 (16) Doc. No. TeM-3038450-0104

UP Updates of Manuals SPC Update Pages
SPC Update Pages

The following Update Log pages can be used to log changes to the Spare
Parts Catalogue.
TechPub_2614345_0105 - 02_3031801-01.fm
Doc. No. TeM-3038450-0104 UP - 13 (16)

SPC Update Pages UP Updates of Manuals
TechPub_2614345_0105 - 02_3031801-01.fm
UP - 14 (16) Doc. No. TeM-3038450-0104

UP Updates of Manuals SPC Update Pages
Update Log for Doc. No. SPC-_______-____


(Doc. No.)
TechPub_2614345_0105 - 02_3031801-01.fm
Doc. No. TeM-3038450-0104 UP - 15 (16)

SPC Update Pages UP Updates of Manuals

(Doc. No.)
TechPub_2614345_0105 - 02_3031801-01.fm
UP - 16 (16) Doc. No. TeM-3038450-0104

Label for 40 mm binder Note! This page is generated automatically.
Temperature Controller KS Temperature Controller KS

50-1 50-1 1(2)
90600-6032 Issue 2011-09 90600-6032 Issue 2011-09
Doc. No. TeM-3038450-0104 Doc. No. TeM-3038450-0104
50-1 50-1 2(2)
90600-6032 Issue 2011-09 90600-6032 Issue 2011-09
50-1 50-1 1(2)
90600-6032 Issue 2011-09 90600-6032 Issue 2011-09
50-1 50-1 2(2)
90600-6032 Issue 2011-09 90600-6032 Issue 2011-09
50-1 50-1 1(3)
90600-6032 Issue 2011-09 90600-6032 Issue 2011-09
50-1 50-1 2(3)
90600-6032 Issue 2011-09 90600-6032 Issue 2011-09
50-1 50-1 3(3)
90600-6032 Issue 2011-09 90600-6032 Issue 2011-09
50-1 50-1 3(3)
90600-6032 Issue 2011-09 90600-6032 Issue 2011-09
TechPub_2614345_0110 - TeM_3038450_0104_lab.fm

50-1 50-1 1(2)
90600-6032 Issue 2011-09 90600-6032 Issue 2011-09

50-1 50-1 2(2)
90600-6032 Issue 2011-09 90600-6032 Issue 2011-09

50-1 50-1 1(3)
90600-6032 Issue 2011-09 90600-6032 Issue 2011-09

50-1 50-1 2(3)
90600-6032 Issue 2011-09 90600-6032 Issue 2011-09

50-1 50-1 3(3)
90600-6032 Issue 2011-09 90600-6032 Issue 2011-09

50-1 50-1 3(3)
90600-6032 Issue 2011-09 90600-6032 Issue 2011-09

50-1 50-1
90600-6032 Issue 2011-09 90600-6032 Issue 2011-09

50-1 50-1 1(3)
90600-6032 Issue 2011-09 90600-6032 Issue 2011-09

50-1 1(2) 50-1 2(3)
90600-6032 Issue 2011-09 90600-6032 Issue 2011-09

50-1 2(2) 50-1 3(3)
90600-6032 Issue 2011-09 90600-6032 Issue 2011-09

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TeM

Doc. No. TeM-3038450-0104

Series No./ Machine No. Sign.

Temperature Controller KS 50-1

Machine or equipment configurations that

Doc. No. TeM-3038450-0104

Tetra Pak Packaging Solutions AB

Doc. No. TeM-3038450-0104 i - 1 (12)

About the Introduction Chapter

i - 2 (12) Doc. No. TeM-3038450-0104

Abbreviations and Terminology . . . . . . . . . . . . . . i - 7

Information About the Equipment . . . . . . . . . . . i - 11

Doc. No. TeM-3038450-0104 i - 3 (12)

i - 4 (12) Doc. No. TeM-3038450-0104

Muunnostyön saa tehdä vain valtuutettu Tetra Pak -asentaja.

Doc. No. TeM-3038450-0104 i - 5 (12)

i - 6 (12) Doc. No. TeM-3038450-0104

Abbreviations and Terminology

Doc. No. TeM-3038450-0104 i - 7 (12)

Information About this Manual

How to Use the Technical Manual

i - 8 (12) Doc. No. TeM-3038450-0104

9 General 9.2 Technical Data

Doc. No. MM-2730517-0103 9 - 41 (60)

Doc. No. TeM-3038450-0104 i - 9 (12)

4 - 11 (18) 1 Chapter number

A zoom arrow indicates that an object view is

A rotation movement arrow indicates rotational

A straight movement arrow indicates movement of an

i - 10 (12) Doc. No. TeM-3038450-0104

Information About the Equipment

Support and Feedback

Doc. No. TeM-3038450-0104 i - 11 (12)

i - 12 (12) Doc. No. TeM-3038450-0104

Doc. No. TeM-3038450-0104 ii - 1 (8)

Safety Precaution Instructions

Definition of Lockout Procedure

ii - 2 (8) Doc. No. TeM-3038450-0104

Safety Messages Description. . . . . . . . . . . . . . . ii - 5

Doc. No. TeM-3038450-0104 ii - 3 (8)

ii - 4 (8) Doc. No. TeM-3038450-0104

Safety Messages Description

Danger indicates an imminently hazardous situation

Warning indicates a potentially hazardous situation

Caution indicates a potentially hazardous situation

CAUTION Caution without the safety alert symbol indicates a

may result in property damage.

Doc. No. TeM-3038450-0104 ii - 5 (8)

ii - 6 (8) Doc. No. TeM-3038450-0104

Doc. No. TeM-3038450-0104 ii - 7 (8)

Other Supply Systems

ii - 8 (8) Doc. No. TeM-3038450-0104

Doc. No. TeM-3038450-0104 1 - 1 (56)

About the Installation Instructions Chapter

1 - 2 (56) Doc. No. TeM-3038450-0104

1.1 Special Personnel Requirements. . . . . . . . . . . . 1 - 5

1.2-11 Temperature Controller - Calibrate . . . . . . . . . . 1 - 38

1.3 Updating the Machine Documentation . . . . . . 1 - 54

1.4 Updating the Manuals . . . . . . . . . . . . . . . . . . . . 1 - 55