Variable Frequency Drive
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Outline
Interfacing
Introduction with DSP Advantages
controller
PWM
Objective Disadvantages
principle
Basic of VFD Function &
Applications
Blocks. Operation
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Introduction
VFD’s adjust the speed of a driven shaft to a predetermined
speed often this is done via an automatic speed selection
process.
These automatic processors often use reference signals
generated by other devices, drives, controllers, limiters etc.
VFD’s can control speeds to within 0.1% tolerance and are
the control system of choice in many speed control
applications.
Convert line voltage & frequency to controllable values and
apply to motors.
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Intro………
provide continuous control,
matching motor speed to the specific demands of the
work being performed.
Also called VSD or VAD
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Objective
The main objective of the VFD is to vary
the speed of the motor while providing
the closest approximation to a sine wave
for current (while pulsing D C voltage to
the motor).
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Basic of VFD
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1. AC Line input section
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AC Line input section
The voltage on an alternating current (ac)
power supply rises and falls in the pattern
of a sine wave.
Voltage is +ve ,Current in one direction
Voltage is -ve ,Current in opposite
direction
Results in large amount of energy.
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2. Input Rectifier Section
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Rectifier output
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Input Rectifier Section
convert incoming ac power into direct
current (dc) power.
Two rectifiers are use for each single
phase.
Generally three phase rectifier is use to
handle large power in industries
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3. DC bus Section
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DC bus Section
It contains capacitors to accept power
from the rectifier,
store it, and later deliver that power
through the inverter section.
Sometimes we use chokes with capacitor
mainly to reduce
1) harmonic noise (interference) &
2) temporary loss of power.
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4. Invertor Section
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Inverter
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Inverter section using PWM
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Inverter
The inverter contains transistors that deliver
power to the motor. The “Insulated Gate
Bipolar Transistor” (IGBT) is a common
choice in modern VFDs.
Higher Switching capacity
Uses PWM technique to simulate current
sinewave into desired frequency
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Basic principle of PWM
Commonly used technique for controlling
power to electrical devices.
The average value of voltage (and current)
fed to the load is controlled by turning the
switch between supply and load ON and OFF
at a fast pace.
The longer the switch is ON compared to the
OFF periods, the higher the power supplied to
the load is.
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PWM
PDELIVERED = PSUPPLIED x Duty Cycle
Duty Cycle = ON time / Total Period of Pulse
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PWM waveform
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Basic Interfacing block of motor
with LF2407 using VFD inverter
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Advantages
It can control speeds to within 0.1% tolerance
Energy savings
Reduction of thermal and mechanical Stresses on
motors
simple installation because smaller in size
Lower Power consumption
Soft starting during belts starts
Fast & Precise response
Precise speed and torque control
High reliability and availability
Low audible noise
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Disadvantages
Produces “noise” due to PWM that can interfere with
other susceptible circuits.
Reflected Wave Voltages.
EMI both reflected and conducted.
Noise can lead to drive over current, circuit
malfunction, and motor bearingfailures.
Need to keep cable runs short to limit “noise”
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Perform for various application
Variable-torque control to drive a fan or pump
under light head.
Constant-torque control to drive a pump or
compressor or other equipment against higher head.
Constant horsepower to drive a machine tool, such
as a lathe or milling machine.
Motion control for precise control of position
needed in rolling steel or calendaring plastic
sheeting.
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Applications
Marine – propulsion, power generation,
dynamic positioning, and work vessel systems.
Oil & Gas – control systems for pumps, gas and
diesel engines, compressors,turbines, boilers,
conveyers.
Environmental – in waste water, potable water,
pollution control, pumping,desalination, ozone
regeneration.
Industrial – Paper Mills, Cement Plants, Mining
Controls, Car Plants, Steel Mill
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References
1.Electronics measurements & instrumentation by A.K Sahney
2.www://en.wikipedia.org/w/index.php?title=Variable_frequency_drive&oldid
3.www.delta.com.tw/product/em/drive/ac_motor/ac_motor_main.asp
4.www.danfoss.com/North.../VFD-101+for+HVAC+Market.html
5.www.irc.wisc.edu/file.php?id=266
6.www.us.sbt.siemens.com/HVP/.../SED2DriveBasics.pps - United States
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