Brochure - VN - PN - Pasta Brochure 2018 V4 - LowRes

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Solutions for

perfect pasta.

Innovations for a better world.


Solutions for perfect pasta.

From grain to perfect pasta.


Top quality from the innovation leader.

For over 115 years, Bühler has been developing commercial production lines
for making fine pasta. Experience, knowledge, Swiss precision and a profound
understanding of market needs have made Bühler a world-leading technology
group: from the development, design and manufacture of industrial-scale pasta
lines to professional project management as well as fast and reliable start-up.

Bühler’s tailor-made solutions set milestones in the food We set ourselves high quality standards, covering everything
production industry. The Group has consistently developed from the processed material to smart and user-friendly design,
new standards in the process chain from grain to finished combining a sense of tradition with modernity and ensuring
pasta. success and peace of mind for our customers.
The high-temperature drying cycles developed by Bühler,
Consequently, Bühler pasta production lines not only which operate at up to 95 °C, and the perfect cleanliness and
incorporate generations of know-how in making top quality hygiene ensured by its Polymatik™ pasta press technology
pasta, but also an understanding of the best way to handle are milestones in the development of the food industry.
the grain. Our finely tuned processes ensure that the product Priomatik™ and Ecothermatik™ are the latest examples
is gradually refined at each stage of the journey from grain to of successful developments for the global pasta market.
finished pasta. That means a responsible use of resources as
well as improved profitability and new opportunities. With our extensive customer service, which covers the entire
lifecycle of our pasta lines, we are more than just service
Bühler is a global company with more than 10,000 employees providers: We are partners for lifetime.
and a worldwide presence in over 140 countries. Around 40%
of the world’s pasta is produced daily on Bühler lines.

Advantages:
– Innovations in pasta since 1903

– State-of-the-art process technologies, from raw


material to perfect pasta

– Bühler, partner for lifetime

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Solutions for perfect pasta.

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Solutions for perfect pasta.

Dough preparation.
Where perfect pasta starts.

If you need the perfect solution for every recipe and raw material – Bühler offers two
ways to produce the best dough possible: either the flexible Polymatik™ press, or the
traditional Priomatik™ press. Both technologies employ gravimetric scales, so the
raw materials needed for the given recipe are precisely weighed and fed into the
process, guaranteeing the optimal development of the pasta structure. No matter
what technology you choose, the result is always the best quality for excellent pasta.

Priomatik™ press Polymatik™ press


The PriomatikTM press is especially designed for processing The PolymatikTM offers high flexibility while meeting the highest
coarse-sized semolina particles to achieve perfect hydration food safety requirements. In addition, thanks to fast recipe
and allow an optimal dough formation. changes, downtime and waste can be reduced to a minimum.

For more information please see page 6. For more information please see page 8.

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Solutions for perfect pasta.

Benefits:
– Match your individual product and raw materials
requirements with Bühler’s specific press technology

– Constant dough properties thanks to gravimetric


dosing

– Easy cleaning operations on both technologies for


safe pasta production

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Solutions for perfect pasta.

PriomatikTM pasta press.


Traditional process, with state-of-the-art
technology.

The Bühler Priomatik™ press is the perfect solution for manufacturers who value
traditional technology in pasta production.

Built especially for coarse semolina with longer Optimally accessible components for cleaning and
hydration time. maintenance.

Coarse semolina granules require more time to absorb the The concept of the Priomatik™ follows human-centered
optimal quantity of water. With its trough mixer and adjustable design strictly, achieving easy man-machine interaction.
retention times, the Priomatik™ ensures perfect performance This delivers high accessibility for maintenance and cleaning,
for such raw materials characteristics. As the Priomatik™ is thus complying with today’s requirements for high food
designed to process coarse semolina, it is also suitable for safety in modern pasta production.
handling semolina with a wide particle-size distribution.

Benefits:
– Traditional technology renewed for today’s customer
requirements

– Perfect-looking pasta thanks to optimal hydration


times for coarse semolina and wider particle-size
distribution

– Food safety and easier operations thanks to


optimized man-machine interactions

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Solutions for perfect pasta.

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Solutions for perfect pasta.

Polymatik™ pasta press.


For various raw materials – even gluten-free.

The Bühler Polymatik™ is the perfect solution for manufacturers who process a wide
variety of raw materials with highest food safety requirements.

Key technology features. it is an ideal solution for semolina and flours from durum or
common wheat, but also for other cereals and pulses.
The Bühler Polymatik™ has a smart and simple design: its Even gluten-free ingredients such as corn, rice and quinoa
co-rotating twin-screw mixer/kneader is the core feature to can be processed thanks to the steam and hot water
deliver a “first-in, first-out” and self-cleaning process. This injection. The Polymatik™ is thus ideal for enabling pasta
guarantees an absolutely hygienic and safe pasta production. production with locally available grains other than wheat
Semolina, flour and even gluten-free ingredient mixes are fed and for the production of higher value-added products
into the co-rotating twin-screw mixer/kneader and mixed with like gluten-free pasta.
water. The raw materials are processed into a homogeneous
dough in about 20 seconds, before extruding through the Fast recipe changes and virtually no cleaning.
consecutive main screw and the pasta die. This minimal air
The simplicity of the Polymatik™ system allows fast stopping
exposure reduces oxidation of yellow pigments for pasta that
and restarting. Product mixes can be changed very quickly
is bright and golden. Steam and hot water injection can be
because the “first-in, first-out” operation avoids mixing of
added according to production needs for gluten-free pasta.
different lots. This feature helps you keep downtimes to a
A variety of semolina, flours, and gluten-free raw minimum while changing recipes. Sanitation operations are
materials can be processed. simplified and reduced thanks to the self-cleaning of the
mixer-kneader-system. In addition, the limited quantity of
The Polymatik™ pasta press is extremely flexible: its dough in the process chamber reduces waste at the end
configurable mixing and kneading elements can be of production and ensures that the line can re-start quickly.
adjusted to individual raw-material properties. That is why

Benefits:
– Proven technology for flexible usage of wheat or
gluten-free raw materials

– Shorter mixing times than traditional technology for


brightly colored pasta

– Reduced downtime and waste thanks to fast recipe


changes

– Increased food safety thanks to the self-cleaning


mixer-kneader

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Solutions for perfect pasta.

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Solutions for perfect pasta.

Drying long-cut and short-cut pasta.


Proven technology for premium pasta quality.

The Bühler dryers for long-cut and short-cut pasta are reliable solutions if you are
looking for state-of-the-art technology. They can be customized easily thanks
to their modular design.

Benefits:
– Customizable drying parameters for a tailor-made al
dente texture

– Consistently uniform pasta drying thanks to smart air


distribution and heat insulation for perfect quality and
structure stabilization

– Easy cleaning procedures thanks to accessibility


throughout the line for a high level of food safety

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Solutions for perfect pasta.

C-lineTM short-cut pasta dryer


High temperature drying and customization of parameters,
such as the speed of individual belts deliver top quality
short-cut pasta. The Bühler C-lineTM delivers recognized
flexibility over a wide range of shapes.

For more information please see page 12.

C-lineTM long-cut pasta dryer


In pasta production, steady performance correlates with
pasta quality, especially for high temperature drying of
long-cut pasta. The Bühler C-lineTM provides renowned
mechanical performance.

For more information please see page 14.

EcothermatikTM long-cut pasta dryer


Excellent pasta quality, an innovative drying concept,
significant energy and CO2e emission savings characterize
EcothermatikTM, for long-cut pasta.

For more information please see page 16.

11
Solutions for perfect pasta.

C-line™ short-cut pasta dryer.


Proven drying technology at its best.

The Bühler C-line™ for short-cut pasta is a reliable solution for customers looking for
traditional technology. The Bühler C-line™ can be customized thanks to its modular
design concept, which is based on combinable, single drying elements. This proven
technology provides premium pasta quality with maximum throughput and
efficient floor space utilization.

Shaking pre-dryer. Independent climate zones.

The shaking pre-dryer is a clear example of Bühler’s With its independently controllable climate zones, the
approach to pasta machinery. A focus on food safety is C-line™ short-cut pasta dryer allows fine-tuning of the
demonstrated through the machine’s accessibility from the process parameters between drying and stabilization.
sides and the top, allowing easier cleaning. The modular
design allows flexibility for various throughput applications. Independent belt-speed control increases the flexibility
Optimal dust aspiration is achieved thanks to the smart in adjusting layer depth and retention time for each shape
positioning of fans in the main body and via the optional of traditional short-cut pasta, but also for soup pasta and
aspiration hood at the outlet of the shaking pre-dryer. noodle-like products. As a result, the C-line™ offers the
The strong performance of the pre-dryer results in up to six right drying conditions to produce premium-quality pasta.
percentage points of moisture loss, avoiding deformation
and sticking of the pasta before it enters the dryer.

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Solutions for perfect pasta.

Optimal air distribution and heat insulation. Overall, the combination of these technological features
provides uniform drying of the pasta with zero defects.
Air distribution is key to a homogeneous process and
perfectly structured pasta. In the Bühler C-line™, air is Cooler: efficient design with dew-point regulation.
conveyed through the product layer only once for
The modular design of the belt cooler allows optimal
reproducible drying conditions with maximum process
regulation of the cooling process and ensures controlled
control. In addition to a technological advantage, the
completion of the drying process, and therefore consistent
design of the dryers allows optimal operation of the fans
pasta quality. Electronic monitoring of the dew point
with efficient electrical energy consumption. The optimal
performance of the dryer panels, with highly insulating eliminates any condensation, and gentle transportation
with aluminum S-type elements keeps product abrasion
materials and signature curved shapes, is ideal for the air
to a minimum. Together, this guarantees dust-free and
distribution within the drying zone and delivers perfect
hygienic process conditions in the cooler, while also
sealing tension.
maintaining the right cooling performance. The variable
Moreover, the conveyor belts of C-line™ short-pasta belt speed allows the cooling time to be adjusted
dryers have a special S-shape with long-lasting durability. according to the bulk density of various pasta shapes.
Air can flow properly between the belt elements to ensure
air distribution throughout the pasta layer for uniform drying;
irrespective of pasta shapes, bulk densities and belt loading.

Benefits:
– Customizable drying parameters through
independently controllable climate zones and
belt speeds for a tailor-made al dente texture

– Consistently uniform pasta drying with the


synergistic effect of S-shape elements, smart air
distribution and heat insulation for perfect quality
and structure stabilization

– High-performance shaking pre-dryer, with a 6 pp


reduction in moisture for the right pasta structure

– Automatic dew-point control in the cooler guarantees


clean, dry and thus hygienic conditions and a high
level of food safety

13
Solutions for perfect pasta.

C-line™ long-cut pasta dryer.


Proven drying technology at its best.

The Bühler C-line™ for long-cut pasta is the perfect solution for customers looking
for traditional long-cut pasta drying technology. Its drying climate zones are well
defined and include pre-drying, drying and stabilization. The process ends with
the moistening and cooling zones. This ensures controlled process parameters
and finely-tuned, high-temperature drying cycles.

Line reliability. Constant process conditions.

The Bühler C-line™ is an efficient, industry-proven solution The Bühler C-line™ ensures uniform drying conditions
for your steady production. For example, only one motor runs across the stick width thanks to state-of-the-art air distribution
the line mechanics: after the initial synchronization, the screens coupled with optimally sized and laterally positioned
C-line™ will display easy control over time, even when fans. This effect is maximized by the optimal performance of
restarting after cleaning or maintenance. In addition, the the panels: their highly insulating materials and signature
electronic control system ensures prompt information on curved shape is ideal for air distribution and optimal sealing
line running status, because the stick transport is monitored tension. Overall these features result in uniform pasta drying
by sensors placed in critical transfer spots. The Bühler with no defects or after-drying breakage over the line’s life
C-line™ reliability maximizes your production time. cycle.

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Solutions for perfect pasta.

Fresh-pasta cutter. specially positioned sensors; these ensure that sticks always
land simultaneously on both ends.
After spreading, the pasta is accurately trimmed by the lower
cutter thanks to adjustable height and optimized time allowed Stick return.
for this process step. This results in constant management of
Stick-return systems are available in two versions: two or
fresh rework and subsequently enables finely-tuned dry-pasta
three tiers. Each tier is controlled independently and will
cutting.
supply sticks to the spreader without stopping the dry pasta
Humidification zone. cutting operations. The number of tiers can be selected
according to the line capacity and to the need for full
The humidification zone prepares the pasta for the discharge of the sticks from line and stacker.
subsequent cooling step. Moisture is carefully increased
in the outside layers to minimize the build-up of stress Cutter.
tensions during cooling. The moistening effect is obtained
The Bühler dry pasta cutter reaches high capacities while
through proper management of air temperature and humidity,
maintaining accuracy and gentle product handling. For
without direct water or steam addition.
example, a narrow pitch for the discharge chain holds the
Cooler: efficient design, with dew-point regulation. pasta more precisely and the cutting length is more accurate.
Intelligent design of the cut pasta conveyor shakes off any
Separated from the humidification zone, the Bühler residual broken pieces, which are collected with the dry
long-cut pasta cooler offers smart heat exchange design trimmings, while the cut pasta is conveyed towards the
and automatic dew point regulation: efficient cooling discharge side of the cutter.
conditions avoiding risks of condensation, which could
create visible spots on the pasta.

Stacker.

Ensuring our customers’ continuous operations is a focus Benefits:


in everything Bühler does. For example, in the stacker the – Customizable drying parameters thanks to
system monitors the transfer of sticks to and from tiers with independently controllable climate zones, including
moistening, for a tailor-made al dente texture

– Consistently uniform pasta drying with the combined


effect of state-of-the-art air distribution and heat
insulation for perfect quality and structure

– Reliable mechanics and smart sensors for steady


operation

– No condensation with automatic dew-point controls


for flawless pasta

– Accurate pasta length through optimal cutting


operations

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Solutions for perfect pasta.

Ecothermatik™ – long-cut pasta dryer.


Innovative drying technology with energy
savings.

The Bühler Ecothermatik™ dryer is a revolutionary development for drying long-cut


pasta. The underlying technology combines low energy consumption, top pasta
quality. This technology puts customers a step ahead: with market-leading
technology that redefines process efficiency.

High energy savings. User-friendly dryer-line.

A new drying technology and exhaust-air flow control enable The Ecothermatik™ is easy to control and logical to
in-process heat recuperation. This allows long-cut pasta to operate. Low mechanical complexity reduces installation
be produced using up to 40% less thermal energy. and maintenance costs. The generously sized elements not
only ensure constant air circulation with low pressure drop,
Up to 20 % of cooling energy can be saved thanks to a but also allow easy accessibility for cleaning and maintenance
re-designed and energy-optimized system for the thermal work. The reliable and mechanically synchronized stick
installations. transport ensures high operational reliability.

Since energy costs make up a significant portion of the total


costs of long-cut pasta production, these remarkable savings
result in higher profit margins. The low energy consumption
also contributes to improved environmental friendliness and
increased sustainability in pasta production.

Excellent pasta quality thanks to the rubbery state.

The Bühler Ecothermatik™ employs a new drying concept: Benefits:


new climate-control technology and more humid drying air
– Energy savings: Up to 40 % less thermal energy
prevent the surface of the pasta from becoming glassy and
and 20 % less cooling energy
the pasta remains in a rubbery state throughout the whole
drying cycle. The pasta dough proteins are optimally – Excellent pasta quality in terms of appearance,
integrated in such conditions, resulting in a firm pasta cooking characteristics and breakage resistance
texture. In addition, the stresses caused by shrinkage are
reduced to a minimum in the rubbery state. Therefore, the – Easy operations and maintenance
Ecothermatik™ produces completely stable pasta after just
– Enhanced mechanical performance
75 minutes in the stabilization phase. In this phase, the pasta
color can be adjusted by selecting different temperatures.

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Solutions for perfect pasta.

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Solutions for perfect pasta.

PastaSenseTM.
Automatic and continual monitoring of raw
material and pasta.

PastaSenseTM is a quality monitoring system that continually records raw material


and pasta characteristics in-line along the entire production process. Compared
to infrequent, manual sampling, this solution allows for a quicker detection of quality
deviations.

PastaSenseTM monitors all relevant characteristics with


impact on product quality, such as: Benefits.

– protein, ash, moisture, dark spots and color of – Consistent product quality
raw materials – Minimized waste
– pasta moisture
– Reduced analytical workload
– color of long-cut pasta
– Optimized processes
The system is completed by a digital dashboard and
– Improved product traceability
report function.

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Solutions for perfect pasta.

Your benefits:
Consistent product quality.

Product quality is always under control. Every three seconds,


PastaSenseTM automatically measures the main parameters
such as color, protein, ash and moisture content. Sensors
can be positioned at the raw material feeding, as well as
along the entire drying process (pre-drying, drying,
stabilization, cooling).

Minimized waste.

Instead of infrequent manual checks, PastaSenseTM


continuously monitors all key parameters. In case of quality
deviations, reaction times are shortened and production
waste can be minimized thanks to an automatic alert
function.

Reduced analytical workload.

Production personnel can reduce repetitive routine operations


like manual sampling and product analysis, and focus on
higher added-value activities.

Optimized processes.

PastaSenseTM features a digital dashboard, which visualizes


historic and current quality parameters. It compares different
production lines and time periods for benchmarking and
performance optimizations.

Improved product traceability.

The report function easily summarizes all measured


characteristics from each production lot. Thus, traceability
is enhanced and decisions about product releases can
be taken in very little time.

The dashboard and report function are both available on an


unlimited number of devices and can be accessed remotely.

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Solutions for perfect pasta.

SORTEX® A ColorVisionTM InGaAs.


Optical sorting for short-cut and soup pasta.

The SORTEX® A ColorVisionTM InGaAs optical sorter is designed for pasta processors
who aim for the highest standards of quality and food safety, demand the ultimate
detection of foreign materials, as well as color and shape defects. Additional defects
such as burnt and misshapen pasta, and dough residuals can also be removed.

Optical sorting for short-cut and soup pasta. SmartEject™ technology.


This exclusive optical sorting range combines Bühler’s
Fires precisely at the whole object to ensure efficient removal.
proprietary advanced technologies, to deliver a superior
sorting accuracy and end-product quality. InGaAs technology.

For maximum yield, the SORTEX® A ColorVisionTM InGaAs is Derived from a military satellite application, InGaAs technology
equipped with SmartEjectTM technology for the highest can detect via infrared the defects which cannot be seen in
accuracy in ejection, minimising the loss of good pasta. the visible spectrum.

The SORTEX® A ColorVisionTM InGaAs technology efficiently Broadband LED Lighting.


removes challenging foreign material of the same colour,
Flexible solid state LED lighting that improves illumination and
offering top food safety for pasta producers.
enhances defect recognition.

SORTEX® ProSortX™ operating software.

Simplifies a wealth of configurable options with unmatched


processing speed.

AnywarePROTM Remote access for real-time monitoring.

Bühler engineers monitor the real time performance of the


sorters from anywhere in the world.

Benefits:
– Delivering the highest product quality and maximum
profitability
– Ultimate efficiency with state-of-the-art technology
for superior detection
– Setting the standard for food safety globally
– Design, up to 5 chutes

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Solutions for perfect pasta.

SORTEX® A Technical details.

SORTEX® A

Height
Width Depth

Dimensions.
Machine Width Depth (Doors Open) Depth (Doors Shut) Height Weight*
mm mm mm mm kg

A1 1000 2333 1708 2088 500

A2 1788 2333 1708 2088 927

A3 1788 2333 1708 2088 970

A4 2387 2333 1708 2088 1107

A5 2387 2333 1708 2088 1150

* Unpacked weight. Figures will vary based on machine specifications

Air and power requirements.


Typical air requirements (L/s)* Typical Power consumption (kW)**
Machine
72-102 psi (5-7bar) (200-240V; 50/60 Hz single phase)

A1 8 1.5

A2 16 2.3

A3 24 3.1

A4 32 3.4

A5 40 4.5

* Figures will vary based on contamination levels ** Figures will vary based on machine specifications

Expected sorting capacity.


Typical capacity for short pasta* Typical capacity for soup pasta**
Machine
kg/h kg/h

A1 1000 1300

A2 2000 2600

A3 3000 3900

A4 4000 5200

A5 5000 6500

*Typical Penne cut, 0.350 kg/dm 3 **Soup cut, 0.450 kg/dm 3

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Solutions for perfect pasta.

Global expertise. Local presence.


A lifetime of customer service.

Bühler customer service provides assistance not only to keep your machines,
plants and facilities running at a high operational level, but also to prolong lifetime,
thus maximizing return on investment.

North America
8 Sales Offices Europe
6 Service Stations 26 Sales Offices
26 Service Stations

Asia
17 Sales Offices
18 Service Stations

South America South Asia


5 Sales Offices 2 Sales Offices
12 Service Stations 15 Service Stations

Middle East & Africa


13 Sales Offices
15 Service Stations

Bühler’s service includes:


– Local service stations
– Fast access to help in your language and time zone
– Competent service specialists throughout the entire
product service life – from installation to commissioning
and maintenance
– Genuine Bühler spare parts
– Innovative retrofit packages
– Preventive maintenance concepts
– Analysis and consulting
– Standardized and customized training and continuing
education courses

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Solutions for perfect pasta.

Seamless service program.


For leading products and processes.

Lab Services Consulting


& DE CID E
P L AN

INSTA
Retrofits Training
E & UPDATE

LL & START U
RO V

CUSTOMER
IM P

Revision Maintenance

O P E R AT E

Repairs Spare and wear parts

Lab Services Training Consulting Maintenance


The laboratories offer a At Bühler training centers – Strategic, plant performance, Packages are adjusted to fit
broad range of analyses and or at any site worldwide – or energy consulting are just production cycles to prevent
testing of food and technical specially trained experts some of the consulting downtime, loss in production
materials in order to innovate pass on their hands-on services to improve product efficiency or product quality,
processes and improve expertise and knowledge to quality, production proces- ranging from individual
equipment for our customers’ employees. ses and energy efficiency. services to complete
customers. outsourcing of maintenance.
Revision Repairs
Spare and wear parts Bühler evaluates, over-hauls, Dedicated to minimizing Retrofits
Highest standards of adjusts or renews customer downtime in the event of an With individual upgrades and
reliability apply to original installations, including incident: Fast and reliable conversion kits time-worn
Bühler spare and wear parts. Bühler and non-Bühler technical repair service via Bühler machines will perform
They are perfectly adjusted machines. the Bühler eTicket or the to current standards of
and ensure performance and Bühler Helpline – world- technology and efficiency.
production safety. wide, 24/7.

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Solutions for perfect pasta.

WinCos® for pasta production.


The solution for successful automation.

In the current demanding market conditions it is important to have effective


production processes in place. The industry’s complex requirements demand
a high degree of flexibility in the production. WinCos® is the intelligent, worldwide
tried-and-tested manufacturing execution system for reliable, high-quality production
of pasta. The modular structure of WinCos® allows it to be very flexible in its
application. WinCos® can be adapted to suit the size and functionality needed in
our customers’ plants.

Convenient operation. Easy production planning for increased efficiency.

The self-explanatory graphical interface makes operation With WinCos®, jobs and recipes can be processed in the ERP
very easy with WinCos®. Production can be planned and exe- system and transferred directly to the control system of the
cuted quickly and sustainably. The clear visualization production line. This results in easier planning and more effi-
makes effective monitoring of the plant easy. Operating cient production.
errors are largely avoided, and operators can reliably The system’s comprehensive recipe management system
intervene in production processes, thereby increasing allows for a consistent production at all times.
the availability of the plant.
Unrivaled production reliability and traceability.
Furthermore, with the PocketPlant service, remote monitoring
WinCos® documents the process continuously. Every change
of the production lines becomes an easy task. The service
in parameters and settings is logged, along with a time stamp
can be used to monitor line status via a mobile app and
and operator identification. This enables complete traceability
provides active notifications of line errors to operators.
across the production steps – from raw material and recipe
This significantly reduces the time it takes to respond to a
versions to production batches and finished product.
line error.

Benefits:
– Convenient operation

– Easy production planning for increased efficiency

– Unrivaled production reliability and traceability

– Performance improvements with OEE

– Proactive maintenance support

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Solutions for perfect pasta.

Performance improvements with “Downtime Analysis”. WinCos® provides support with tracking motor running
hours or die usage and proposals when best to act
The “Downtime Analysis” function of WinCos® helps proactively. In this way, the production process is able to
prioritize actions and guides the team faster into the right run smoothly without stops or delays.
direction. Any event during production can be categorized
and grouped for faster diagnosis of KPI’s. Process experience and service for success.

The continuous development of WinCos® based on new As process specialist, Bühler has extensive experience
technologies, such as the Internet of Things, ensures that in the planning, commissioning, and follow-up service of
WinCos® keeps abreast of developments. This means automation solutions. Bühler’s service team provides fast
that the system continually adapts to customer requirements. and direct local service – round the clock and worldwide.

Timing is everything in proactive maintenance.

Timely execution of maintenance and management of die


lifetime are important factors in efficient pasta production.

WinCos is a manufacturing execution system which provides the complete process knowledge and MES functionality. A clever combination of comprehensive competence in
pasta production and automation.

25
Solutions for perfect pasta.

Technical data.
C-lineTM short-cut pasta dryers.

Short-cut pasta lines with one dryer module (1500–5200 kg/h)

H1

H2 H3

L2
L1

B1 B3 B4
B2

Sample line shown has a capacity of 2000 kg/h.

Short-cut pasta lines with two dryer modules (5200–6500 kg/h)

H1
H3
H2

L2

L1

B1

B4
B2 B3

Sample line shown has a capacity of 6500 kg/h.

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Solutions for perfect pasta.

Configuration.

Belt
Capacity Shaking
width Press Elevator Dryer Cooler
(kg/h)* pre-dryer
(m)

Polymatik TM Priomatik TM

TPXA TPVO
1500 2,0 1 x 3/4 CJ-400 11/7 1/2
1 x 185/520 1 x 210/600

TPXO TPVO
2000 2,0 1 x 3/4 CJ-400 11/9 1/3
1 x 210/600 1 x 210/600

TPXZ TPVZ
3250 2,5 1 x 3/5 CJ-600 11/10 1/3
1 x 255/670 1 x 255/670

TPXO TPVO
4000 2,5 2 x 3/4 CJ-900 11/12 1/4
2 x 210/600 2 x 210/600

TPXZ TPVZ
5500 2,5 2 x 3/5 CJ-1200 11/17 1/5
2 x 255/670 2 x 255/670

TPXZ TPVZ
6500 2,5 2 x 3/5 2 x CJ-1200 11/11 - 9E/11 1/6
2X 255/670 2X 255/670

Dimensions.

Capacity (kg/h)* Stick length (m) Dimensions (m)

L1 L2 B1 B2 B3 H1 H2 H3

1500/ TTHD-7 2,0 29,6 27,2 5,0 3,2 5,3 9,4 5,2 6,1

1500/ TTHD-11 2,0 25,7 23,3 5,0 3,2 5,5 8,4 6,6 7,5

2000/ TTHD-7 2,0 35,4 32,6 5,0 3,3 5,3 10,1 5,2 6,1

2000/ TTHD-11 2,0 30,2 27,4 5,0 3,3 5,5 10,1 6,6 7,5

3250 2,5 35,3 32 5,6 4,0 6,1 10,1 7,2 8,1

4000 2,5 38,6 34,7 6,8 6,4 6,1 10,1 7,2 8,1

5500 2,5 47,3 44,0 7,3 7,3 6,1 10,6 7,2 8,1

6500 2,5 60,7 58,4 7,3 7,3 6,1 10,6 7,2 8,1

27
Solutions for perfect pasta.

Technical data.
C-lineTM long-cut pasta dryers.

Long-cut pasta lines with one dryer module (1250–3500 kg/h)


H2 H3 H4

H1

L2
L1

B1

B2 B3

Sample line shown has a capacity of 1750 kg/h.

Long-cut pasta lines with two dryer modules (3500–5500 kg/h)


H2 H3 H4

H1

L2
L1

B2

B1

B3

Sample line shown has a capacity of 5500 kg/h.

28
Solutions for perfect pasta.

Configuration.

Stick
Capacity Pre- Moistening
length Press Spreader Main dryer Cooler Stacker Cutter
(kg/h)* dryer zone
(m)

Polymatik TM Priomatik TM

TPXA TPVO
1250 2,0 2 sticks 1/3 3/6 1/1 1/1 5/6 single
1 x 185/2000 1 x 210/2000

TPXO TPVO
1750 2,0 2 sticks 1/4 3/8 ** 1/2 6/7 single
1 x 210/2000 1 x 210/2000

TPXZ TPVZ
2750 2,0 4 sticks 1/7 3/12 ** 1/3 7/9 single
1 x 255/2000 1 x 255/2000

TPXO TPVO
3500 2,0 4 sticks 1/9 3/15 ** 1/3 7/12 single
2 x 210/2000 2 x 210/2000

TPXO TPVO
3500 2,5 4 sticks 1/7 3/14 ** 1/3 7/10 single
2 x 210/2500 2 x 210/2500

TPXZ TPVZ
4500 2,5 4 sticks 1/8 3/8 - 5/8 1/3 1/3 8/11 double
2 x 255/2500 2 x 255/2500

TPXZ TPVZ
5500 2,5 6 sticks 1/10 3/10 - 5/9 1/4 1/4 9/12 double
2 x 255/2500 2 x 255/2500

Dimensions.

Capacity (kg/h)* Stick length (m) Dimensions (m)

L1 L2 B1 B2 B3 H1 H2 H3 H4

1250 2,0 39,0 38,0 6,4 5,3 3,0 10,3 6,3 5,4 5,0

1750 2,0 44,4 43,4 6,4 5,3 3,0 10,3 6,3 5,4 5,7

2750 2,0 58,2 56,8 6,4 5,3 3,0 10,4 6,3 5,4 6,4

3500 2,0 69,6 68,6 6,4 5,3 3,0 10,3 6,3 5,4 6,4

3500 2,5 61,8 60,8 6,7 5,9 3,3 10,3 6,3 5,4 6,4

4500 2,5 75,8 74,3 6,7 5,9 3,3 10,6 6,6 5,4 7,1

5500 2,5 86,4 85,0 6,7 5,9 3,3 10,6 6,6 5,4 7,8

29
Solutions for perfect pasta.

Technical data.
Ecothermatik™ long-cut pasta dryers.

Ecothermatik™ single-tier dryer (1250–2000 kg/h)

H2 H3 H4

H1

L2
L1

B1

B2 B3

Sample line shown has a capacity of 1750 kg/h.

Configuration.

Stick Pre-dryer Stabili-


Capacity Moistening
length Press Spreader and main zation Cooler Stacker Cutter
(kg/h)* zone
(m) dryer zone

Polymatik TM Priomatik TM

TPVO TPVO
1250 2,0 2 sticks 1/6 - 1/5 1/5 1/1 1/1 5/6 single
1 x 210/2000 1 x 210/2000

TPVO TPVO
1750 2,0 2 sticks 1/8 - 1/7 1/7 1/1 1/2 6/7 single
1 x 210/2000 1 x 210/2000

Dimensions.

Capacity (kg/h)* Stick length (m) Dimensions (m)

L1 L2 B1 B2 B3 H1 H2 H3 H4

1250 2,0 49,0 48,0 6,4 5,8 3,0 10,4 4,5 4,0 5,0

1750 2,0 59,5 58,5 6,4 5,8 3,0 10,4 4,5 4,0 5,7

30
Solutions for perfect pasta.

31
Bühler AG
Gupfenstrasse 5
9240 Uzwil, Switzerland
Tel. +41 71 955 11 11
www.buhlergroup.com/pasta
[email protected]

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