Brochure - VN - PN - Pasta Brochure 2018 V4 - LowRes
Brochure - VN - PN - Pasta Brochure 2018 V4 - LowRes
Brochure - VN - PN - Pasta Brochure 2018 V4 - LowRes
perfect pasta.
For over 115 years, Bühler has been developing commercial production lines
for making fine pasta. Experience, knowledge, Swiss precision and a profound
understanding of market needs have made Bühler a world-leading technology
group: from the development, design and manufacture of industrial-scale pasta
lines to professional project management as well as fast and reliable start-up.
Bühler’s tailor-made solutions set milestones in the food We set ourselves high quality standards, covering everything
production industry. The Group has consistently developed from the processed material to smart and user-friendly design,
new standards in the process chain from grain to finished combining a sense of tradition with modernity and ensuring
pasta. success and peace of mind for our customers.
The high-temperature drying cycles developed by Bühler,
Consequently, Bühler pasta production lines not only which operate at up to 95 °C, and the perfect cleanliness and
incorporate generations of know-how in making top quality hygiene ensured by its Polymatik™ pasta press technology
pasta, but also an understanding of the best way to handle are milestones in the development of the food industry.
the grain. Our finely tuned processes ensure that the product Priomatik™ and Ecothermatik™ are the latest examples
is gradually refined at each stage of the journey from grain to of successful developments for the global pasta market.
finished pasta. That means a responsible use of resources as
well as improved profitability and new opportunities. With our extensive customer service, which covers the entire
lifecycle of our pasta lines, we are more than just service
Bühler is a global company with more than 10,000 employees providers: We are partners for lifetime.
and a worldwide presence in over 140 countries. Around 40%
of the world’s pasta is produced daily on Bühler lines.
Advantages:
– Innovations in pasta since 1903
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Solutions for perfect pasta.
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Solutions for perfect pasta.
Dough preparation.
Where perfect pasta starts.
If you need the perfect solution for every recipe and raw material – Bühler offers two
ways to produce the best dough possible: either the flexible Polymatik™ press, or the
traditional Priomatik™ press. Both technologies employ gravimetric scales, so the
raw materials needed for the given recipe are precisely weighed and fed into the
process, guaranteeing the optimal development of the pasta structure. No matter
what technology you choose, the result is always the best quality for excellent pasta.
For more information please see page 6. For more information please see page 8.
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Solutions for perfect pasta.
Benefits:
– Match your individual product and raw materials
requirements with Bühler’s specific press technology
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Solutions for perfect pasta.
The Bühler Priomatik™ press is the perfect solution for manufacturers who value
traditional technology in pasta production.
Built especially for coarse semolina with longer Optimally accessible components for cleaning and
hydration time. maintenance.
Coarse semolina granules require more time to absorb the The concept of the Priomatik™ follows human-centered
optimal quantity of water. With its trough mixer and adjustable design strictly, achieving easy man-machine interaction.
retention times, the Priomatik™ ensures perfect performance This delivers high accessibility for maintenance and cleaning,
for such raw materials characteristics. As the Priomatik™ is thus complying with today’s requirements for high food
designed to process coarse semolina, it is also suitable for safety in modern pasta production.
handling semolina with a wide particle-size distribution.
Benefits:
– Traditional technology renewed for today’s customer
requirements
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Solutions for perfect pasta.
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Solutions for perfect pasta.
The Bühler Polymatik™ is the perfect solution for manufacturers who process a wide
variety of raw materials with highest food safety requirements.
Key technology features. it is an ideal solution for semolina and flours from durum or
common wheat, but also for other cereals and pulses.
The Bühler Polymatik™ has a smart and simple design: its Even gluten-free ingredients such as corn, rice and quinoa
co-rotating twin-screw mixer/kneader is the core feature to can be processed thanks to the steam and hot water
deliver a “first-in, first-out” and self-cleaning process. This injection. The Polymatik™ is thus ideal for enabling pasta
guarantees an absolutely hygienic and safe pasta production. production with locally available grains other than wheat
Semolina, flour and even gluten-free ingredient mixes are fed and for the production of higher value-added products
into the co-rotating twin-screw mixer/kneader and mixed with like gluten-free pasta.
water. The raw materials are processed into a homogeneous
dough in about 20 seconds, before extruding through the Fast recipe changes and virtually no cleaning.
consecutive main screw and the pasta die. This minimal air
The simplicity of the Polymatik™ system allows fast stopping
exposure reduces oxidation of yellow pigments for pasta that
and restarting. Product mixes can be changed very quickly
is bright and golden. Steam and hot water injection can be
because the “first-in, first-out” operation avoids mixing of
added according to production needs for gluten-free pasta.
different lots. This feature helps you keep downtimes to a
A variety of semolina, flours, and gluten-free raw minimum while changing recipes. Sanitation operations are
materials can be processed. simplified and reduced thanks to the self-cleaning of the
mixer-kneader-system. In addition, the limited quantity of
The Polymatik™ pasta press is extremely flexible: its dough in the process chamber reduces waste at the end
configurable mixing and kneading elements can be of production and ensures that the line can re-start quickly.
adjusted to individual raw-material properties. That is why
Benefits:
– Proven technology for flexible usage of wheat or
gluten-free raw materials
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Solutions for perfect pasta.
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Solutions for perfect pasta.
The Bühler dryers for long-cut and short-cut pasta are reliable solutions if you are
looking for state-of-the-art technology. They can be customized easily thanks
to their modular design.
Benefits:
– Customizable drying parameters for a tailor-made al
dente texture
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Solutions for perfect pasta.
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Solutions for perfect pasta.
The Bühler C-line™ for short-cut pasta is a reliable solution for customers looking for
traditional technology. The Bühler C-line™ can be customized thanks to its modular
design concept, which is based on combinable, single drying elements. This proven
technology provides premium pasta quality with maximum throughput and
efficient floor space utilization.
The shaking pre-dryer is a clear example of Bühler’s With its independently controllable climate zones, the
approach to pasta machinery. A focus on food safety is C-line™ short-cut pasta dryer allows fine-tuning of the
demonstrated through the machine’s accessibility from the process parameters between drying and stabilization.
sides and the top, allowing easier cleaning. The modular
design allows flexibility for various throughput applications. Independent belt-speed control increases the flexibility
Optimal dust aspiration is achieved thanks to the smart in adjusting layer depth and retention time for each shape
positioning of fans in the main body and via the optional of traditional short-cut pasta, but also for soup pasta and
aspiration hood at the outlet of the shaking pre-dryer. noodle-like products. As a result, the C-line™ offers the
The strong performance of the pre-dryer results in up to six right drying conditions to produce premium-quality pasta.
percentage points of moisture loss, avoiding deformation
and sticking of the pasta before it enters the dryer.
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Solutions for perfect pasta.
Optimal air distribution and heat insulation. Overall, the combination of these technological features
provides uniform drying of the pasta with zero defects.
Air distribution is key to a homogeneous process and
perfectly structured pasta. In the Bühler C-line™, air is Cooler: efficient design with dew-point regulation.
conveyed through the product layer only once for
The modular design of the belt cooler allows optimal
reproducible drying conditions with maximum process
regulation of the cooling process and ensures controlled
control. In addition to a technological advantage, the
completion of the drying process, and therefore consistent
design of the dryers allows optimal operation of the fans
pasta quality. Electronic monitoring of the dew point
with efficient electrical energy consumption. The optimal
performance of the dryer panels, with highly insulating eliminates any condensation, and gentle transportation
with aluminum S-type elements keeps product abrasion
materials and signature curved shapes, is ideal for the air
to a minimum. Together, this guarantees dust-free and
distribution within the drying zone and delivers perfect
hygienic process conditions in the cooler, while also
sealing tension.
maintaining the right cooling performance. The variable
Moreover, the conveyor belts of C-line™ short-pasta belt speed allows the cooling time to be adjusted
dryers have a special S-shape with long-lasting durability. according to the bulk density of various pasta shapes.
Air can flow properly between the belt elements to ensure
air distribution throughout the pasta layer for uniform drying;
irrespective of pasta shapes, bulk densities and belt loading.
Benefits:
– Customizable drying parameters through
independently controllable climate zones and
belt speeds for a tailor-made al dente texture
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Solutions for perfect pasta.
The Bühler C-line™ for long-cut pasta is the perfect solution for customers looking
for traditional long-cut pasta drying technology. Its drying climate zones are well
defined and include pre-drying, drying and stabilization. The process ends with
the moistening and cooling zones. This ensures controlled process parameters
and finely-tuned, high-temperature drying cycles.
The Bühler C-line™ is an efficient, industry-proven solution The Bühler C-line™ ensures uniform drying conditions
for your steady production. For example, only one motor runs across the stick width thanks to state-of-the-art air distribution
the line mechanics: after the initial synchronization, the screens coupled with optimally sized and laterally positioned
C-line™ will display easy control over time, even when fans. This effect is maximized by the optimal performance of
restarting after cleaning or maintenance. In addition, the the panels: their highly insulating materials and signature
electronic control system ensures prompt information on curved shape is ideal for air distribution and optimal sealing
line running status, because the stick transport is monitored tension. Overall these features result in uniform pasta drying
by sensors placed in critical transfer spots. The Bühler with no defects or after-drying breakage over the line’s life
C-line™ reliability maximizes your production time. cycle.
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Solutions for perfect pasta.
Fresh-pasta cutter. specially positioned sensors; these ensure that sticks always
land simultaneously on both ends.
After spreading, the pasta is accurately trimmed by the lower
cutter thanks to adjustable height and optimized time allowed Stick return.
for this process step. This results in constant management of
Stick-return systems are available in two versions: two or
fresh rework and subsequently enables finely-tuned dry-pasta
three tiers. Each tier is controlled independently and will
cutting.
supply sticks to the spreader without stopping the dry pasta
Humidification zone. cutting operations. The number of tiers can be selected
according to the line capacity and to the need for full
The humidification zone prepares the pasta for the discharge of the sticks from line and stacker.
subsequent cooling step. Moisture is carefully increased
in the outside layers to minimize the build-up of stress Cutter.
tensions during cooling. The moistening effect is obtained
The Bühler dry pasta cutter reaches high capacities while
through proper management of air temperature and humidity,
maintaining accuracy and gentle product handling. For
without direct water or steam addition.
example, a narrow pitch for the discharge chain holds the
Cooler: efficient design, with dew-point regulation. pasta more precisely and the cutting length is more accurate.
Intelligent design of the cut pasta conveyor shakes off any
Separated from the humidification zone, the Bühler residual broken pieces, which are collected with the dry
long-cut pasta cooler offers smart heat exchange design trimmings, while the cut pasta is conveyed towards the
and automatic dew point regulation: efficient cooling discharge side of the cutter.
conditions avoiding risks of condensation, which could
create visible spots on the pasta.
Stacker.
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Solutions for perfect pasta.
A new drying technology and exhaust-air flow control enable The Ecothermatik™ is easy to control and logical to
in-process heat recuperation. This allows long-cut pasta to operate. Low mechanical complexity reduces installation
be produced using up to 40% less thermal energy. and maintenance costs. The generously sized elements not
only ensure constant air circulation with low pressure drop,
Up to 20 % of cooling energy can be saved thanks to a but also allow easy accessibility for cleaning and maintenance
re-designed and energy-optimized system for the thermal work. The reliable and mechanically synchronized stick
installations. transport ensures high operational reliability.
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Solutions for perfect pasta.
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Solutions for perfect pasta.
PastaSenseTM.
Automatic and continual monitoring of raw
material and pasta.
– protein, ash, moisture, dark spots and color of – Consistent product quality
raw materials – Minimized waste
– pasta moisture
– Reduced analytical workload
– color of long-cut pasta
– Optimized processes
The system is completed by a digital dashboard and
– Improved product traceability
report function.
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Solutions for perfect pasta.
Your benefits:
Consistent product quality.
Minimized waste.
Optimized processes.
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Solutions for perfect pasta.
The SORTEX® A ColorVisionTM InGaAs optical sorter is designed for pasta processors
who aim for the highest standards of quality and food safety, demand the ultimate
detection of foreign materials, as well as color and shape defects. Additional defects
such as burnt and misshapen pasta, and dough residuals can also be removed.
For maximum yield, the SORTEX® A ColorVisionTM InGaAs is Derived from a military satellite application, InGaAs technology
equipped with SmartEjectTM technology for the highest can detect via infrared the defects which cannot be seen in
accuracy in ejection, minimising the loss of good pasta. the visible spectrum.
Benefits:
– Delivering the highest product quality and maximum
profitability
– Ultimate efficiency with state-of-the-art technology
for superior detection
– Setting the standard for food safety globally
– Design, up to 5 chutes
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Solutions for perfect pasta.
SORTEX® A
Height
Width Depth
Dimensions.
Machine Width Depth (Doors Open) Depth (Doors Shut) Height Weight*
mm mm mm mm kg
A1 8 1.5
A2 16 2.3
A3 24 3.1
A4 32 3.4
A5 40 4.5
* Figures will vary based on contamination levels ** Figures will vary based on machine specifications
A1 1000 1300
A2 2000 2600
A3 3000 3900
A4 4000 5200
A5 5000 6500
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Solutions for perfect pasta.
Bühler customer service provides assistance not only to keep your machines,
plants and facilities running at a high operational level, but also to prolong lifetime,
thus maximizing return on investment.
North America
8 Sales Offices Europe
6 Service Stations 26 Sales Offices
26 Service Stations
Asia
17 Sales Offices
18 Service Stations
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Solutions for perfect pasta.
INSTA
Retrofits Training
E & UPDATE
LL & START U
RO V
CUSTOMER
IM P
Revision Maintenance
O P E R AT E
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Solutions for perfect pasta.
The self-explanatory graphical interface makes operation With WinCos®, jobs and recipes can be processed in the ERP
very easy with WinCos®. Production can be planned and exe- system and transferred directly to the control system of the
cuted quickly and sustainably. The clear visualization production line. This results in easier planning and more effi-
makes effective monitoring of the plant easy. Operating cient production.
errors are largely avoided, and operators can reliably The system’s comprehensive recipe management system
intervene in production processes, thereby increasing allows for a consistent production at all times.
the availability of the plant.
Unrivaled production reliability and traceability.
Furthermore, with the PocketPlant service, remote monitoring
WinCos® documents the process continuously. Every change
of the production lines becomes an easy task. The service
in parameters and settings is logged, along with a time stamp
can be used to monitor line status via a mobile app and
and operator identification. This enables complete traceability
provides active notifications of line errors to operators.
across the production steps – from raw material and recipe
This significantly reduces the time it takes to respond to a
versions to production batches and finished product.
line error.
Benefits:
– Convenient operation
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Solutions for perfect pasta.
Performance improvements with “Downtime Analysis”. WinCos® provides support with tracking motor running
hours or die usage and proposals when best to act
The “Downtime Analysis” function of WinCos® helps proactively. In this way, the production process is able to
prioritize actions and guides the team faster into the right run smoothly without stops or delays.
direction. Any event during production can be categorized
and grouped for faster diagnosis of KPI’s. Process experience and service for success.
The continuous development of WinCos® based on new As process specialist, Bühler has extensive experience
technologies, such as the Internet of Things, ensures that in the planning, commissioning, and follow-up service of
WinCos® keeps abreast of developments. This means automation solutions. Bühler’s service team provides fast
that the system continually adapts to customer requirements. and direct local service – round the clock and worldwide.
WinCos is a manufacturing execution system which provides the complete process knowledge and MES functionality. A clever combination of comprehensive competence in
pasta production and automation.
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Solutions for perfect pasta.
Technical data.
C-lineTM short-cut pasta dryers.
H1
H2 H3
L2
L1
B1 B3 B4
B2
H1
H3
H2
L2
L1
B1
B4
B2 B3
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Solutions for perfect pasta.
Configuration.
Belt
Capacity Shaking
width Press Elevator Dryer Cooler
(kg/h)* pre-dryer
(m)
Polymatik TM Priomatik TM
TPXA TPVO
1500 2,0 1 x 3/4 CJ-400 11/7 1/2
1 x 185/520 1 x 210/600
TPXO TPVO
2000 2,0 1 x 3/4 CJ-400 11/9 1/3
1 x 210/600 1 x 210/600
TPXZ TPVZ
3250 2,5 1 x 3/5 CJ-600 11/10 1/3
1 x 255/670 1 x 255/670
TPXO TPVO
4000 2,5 2 x 3/4 CJ-900 11/12 1/4
2 x 210/600 2 x 210/600
TPXZ TPVZ
5500 2,5 2 x 3/5 CJ-1200 11/17 1/5
2 x 255/670 2 x 255/670
TPXZ TPVZ
6500 2,5 2 x 3/5 2 x CJ-1200 11/11 - 9E/11 1/6
2X 255/670 2X 255/670
Dimensions.
L1 L2 B1 B2 B3 H1 H2 H3
1500/ TTHD-7 2,0 29,6 27,2 5,0 3,2 5,3 9,4 5,2 6,1
1500/ TTHD-11 2,0 25,7 23,3 5,0 3,2 5,5 8,4 6,6 7,5
2000/ TTHD-7 2,0 35,4 32,6 5,0 3,3 5,3 10,1 5,2 6,1
2000/ TTHD-11 2,0 30,2 27,4 5,0 3,3 5,5 10,1 6,6 7,5
4000 2,5 38,6 34,7 6,8 6,4 6,1 10,1 7,2 8,1
5500 2,5 47,3 44,0 7,3 7,3 6,1 10,6 7,2 8,1
6500 2,5 60,7 58,4 7,3 7,3 6,1 10,6 7,2 8,1
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Solutions for perfect pasta.
Technical data.
C-lineTM long-cut pasta dryers.
H1
L2
L1
B1
B2 B3
H1
L2
L1
B2
B1
B3
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Solutions for perfect pasta.
Configuration.
Stick
Capacity Pre- Moistening
length Press Spreader Main dryer Cooler Stacker Cutter
(kg/h)* dryer zone
(m)
Polymatik TM Priomatik TM
TPXA TPVO
1250 2,0 2 sticks 1/3 3/6 1/1 1/1 5/6 single
1 x 185/2000 1 x 210/2000
TPXO TPVO
1750 2,0 2 sticks 1/4 3/8 ** 1/2 6/7 single
1 x 210/2000 1 x 210/2000
TPXZ TPVZ
2750 2,0 4 sticks 1/7 3/12 ** 1/3 7/9 single
1 x 255/2000 1 x 255/2000
TPXO TPVO
3500 2,0 4 sticks 1/9 3/15 ** 1/3 7/12 single
2 x 210/2000 2 x 210/2000
TPXO TPVO
3500 2,5 4 sticks 1/7 3/14 ** 1/3 7/10 single
2 x 210/2500 2 x 210/2500
TPXZ TPVZ
4500 2,5 4 sticks 1/8 3/8 - 5/8 1/3 1/3 8/11 double
2 x 255/2500 2 x 255/2500
TPXZ TPVZ
5500 2,5 6 sticks 1/10 3/10 - 5/9 1/4 1/4 9/12 double
2 x 255/2500 2 x 255/2500
Dimensions.
L1 L2 B1 B2 B3 H1 H2 H3 H4
1250 2,0 39,0 38,0 6,4 5,3 3,0 10,3 6,3 5,4 5,0
1750 2,0 44,4 43,4 6,4 5,3 3,0 10,3 6,3 5,4 5,7
2750 2,0 58,2 56,8 6,4 5,3 3,0 10,4 6,3 5,4 6,4
3500 2,0 69,6 68,6 6,4 5,3 3,0 10,3 6,3 5,4 6,4
3500 2,5 61,8 60,8 6,7 5,9 3,3 10,3 6,3 5,4 6,4
4500 2,5 75,8 74,3 6,7 5,9 3,3 10,6 6,6 5,4 7,1
5500 2,5 86,4 85,0 6,7 5,9 3,3 10,6 6,6 5,4 7,8
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Solutions for perfect pasta.
Technical data.
Ecothermatik™ long-cut pasta dryers.
H2 H3 H4
H1
L2
L1
B1
B2 B3
Configuration.
Polymatik TM Priomatik TM
TPVO TPVO
1250 2,0 2 sticks 1/6 - 1/5 1/5 1/1 1/1 5/6 single
1 x 210/2000 1 x 210/2000
TPVO TPVO
1750 2,0 2 sticks 1/8 - 1/7 1/7 1/1 1/2 6/7 single
1 x 210/2000 1 x 210/2000
Dimensions.
L1 L2 B1 B2 B3 H1 H2 H3 H4
1250 2,0 49,0 48,0 6,4 5,8 3,0 10,4 4,5 4,0 5,0
1750 2,0 59,5 58,5 6,4 5,8 3,0 10,4 4,5 4,0 5,7
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Solutions for perfect pasta.
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Bühler AG
Gupfenstrasse 5
9240 Uzwil, Switzerland
Tel. +41 71 955 11 11
www.buhlergroup.com/pasta
[email protected]