GOVERNMENT POLYTECHNIC PUNE

(An Autonomous Institute of Government of Maharashtra)

Industrial Training Report

6 Weeks Industrial Training At

ANSHUMAN TECH PVT LTD.

Submitted By-

Ms. Triveni Harish Shelke (2103110)

Under The Guidance Of -

SMT.J.J.PATHAN

DEPARTMENT OF ELECTRONICS AND TELECOMMUNICATION

ENGINEERING

GOVERNMENT POLYTECHNIC PUNE

CERTIFICATE
 Abstract

Employability competency can be enhanced by getting exposed to the actual real time
working environment in the industry. The industrial skills like soft skills, life skills and
hands-on should get inculcated among a candidate to make him capable of getting
employed. In plant training is the only way, students learn application of acquired
knowledge to fulfill market demand and develop skills and competencies required to
become employable. Industrial training in the field of engineering is an integral part of the
curriculum as it is considered to be the first job experience for a ‘would-be professional.’
As a trainee of the company, there is a lot of learning involved where students get a
hands-on approach in work life. During the industrial training, students can put their
theoretical knowledge to practice and realize their actual potential.
Taking above points into consideration we decided to undertake an in-plant training for
the period of 6 weeks.

This document presents summary of in plant training undertaken by TRIVENI SHELKE,

PRATIKSHA SHINDE, STUTI ORPE, ADITYA GHODKE AND VEDANT PAWAR in
“ANSHUMAN TECH PVT LTD.”
that works in the field of electronics equipment generation such as PID Trainer, PLC
Trainer, DC Position Control Trainer, AC Position Control Trainer and Control Trainer etc.

The duration of in plant training was from 7th June 2023 to 22nd July 2023. We were
assigned to different departments which includes the testing department, Production
department & QC department. In conclusion, this was an opportunity to develop and
enhance skills and competencies in my career field which we actually achieved.

One of the most important lessons learnt during my industrial training is that engineers
need to know more than their own field of expertise in order to be more competent and
able to have better cooperation with engineers of other fields in the industry. Moreover,
safety in always be stressed for workers regardless of rank and position at the plant.
Engineers must always check and analyses any data given, in order to detect any
inconsistency or discrepancy, and to determine whether the data obtained is logical and
acceptable. All in all, this industrial training has given me the valuable insight of being a
professional engineer.
 Acknowledgement

The success and the final outcome of the internship requires a lot of guidance and
assistance from many people and we are extremely privileged to get this during our
internship. Whatever we have achieved is only due to such supervision and assistance
and we will not forget to thank them.

We would like to express our special thanks of gratitude to C.O.O of the company Mr. V.
RAVI Sir who gave us golden opportunity to undertake internship within organization.
We would express special thanks to our internship coordinator, SMT.J.J PATHAN Mam
for their support and advices to obtain and complete internship in the mentioned
organization. We are extremely great full to all other staff working in ANSHUMAN TECH
for their support and praising.

We are incredibly grateful to our internship supervisor, MR SHUBHAM MAKWAN Sir for
their invaluable guidance and support throughout my internship. From the moment we
started, He took the time to get to know us and understand our goals for the internship.
They provided us with clear direction and expectations, and were always available to
answer our questions and provide valuable feedback. Throughout the internship, MR.
Shubham Makwan sir provided us with invaluable insights and advice that helped me to
grow as a professional. Their constructive feedback helped me to improve my skills and
approach to my tasks, and their encouragement kept me motivated and focused. We
are deeply thankful for his time and effort, and for their commitment to our success.

We would also like to express my appreciation to our colleagues and the staff at the
company for their warm welcome and assistance during my internship. It was a pleasure
to work with such a talented and supportive team.

In addition to our colleagues, the staff at the company were always helpful and efficient in
assisting us with any needs or questions we had. we are grateful for the opportunity to
work with such a dedicated and professional team
 TABLE OF CONTENTS

Sr.No Topic Page No

1) Introduction of Organization 1

2) Organizational Structure of the Industry and general layout 2

3) Company products 3

Training equipment’s used for Production 4

4)

5) Testing of Hardware and components along with quality 9

assurance procedures.

6) Safety procedures followed and safety gears used and finished 11

products.

7) Practical Experience at Industry 12

8) Conclusion 13

9) Reference 14
 INTRODUCTION OF THE INDUSTRY

Having entered in business since 1985, Anshuman has built a solid reputation since
2000 for manufacturing & marketing technical Laboratory Training Kits & equipment
used in Engineering Colleges, Polytechnique’s, Vocational Schools, etc. ATPL has a
selection of 200 plus training systems in its portfolio which are sold through countrywide
and worldwide network of dealers

With customers throughout the world, ATPL is regarded as premier supplier of reliable,
high quality and competitively priced Training Systems.

We are established as one of the foremost manufacturers and exporters of finest quality
and reliable laboratory training equipment and educational training equipment from India.
Our product range is easy to understand and easy to train. It is used in various
institutions, schools, colleges and other educational organizations. We have various
facilities that allow us to offer customized solutions for our products. With our aim of
achieving maximum client satisfaction, we have acquired a large market share and a
huge base of clients.

ATPL covers the following ever expanding disciplines: electrical , electronics, control &
amp; instrumentation, process control, mechatronic, power electronics , electrical power ,
mechanical telecommunication , test and measurements , learning software solutions,
alternate energy . The company has a competent workforce which is industriously
engaged in realizing the company’s goal to acquire greatest client satisfaction. We
employ only those persons in those persons in the company who posses required
experience and qualifications related to the electronic industry.

1
 ORGANIZATIONAL STRUCTURE OF THE INDUSTRY
AND GENERAL LAYOUT

NATURE OF BUSINESS Exporter and manufacturer

ADDITIONAL BUSINESS Exporter

COMPANY CEO Velnati Ravi

INDUSTRY Technical Educational Laboratory Training

Systems & Test, Measurement
Instruments

YEAR OF ESTABLISHMENT 2001

STANDARDS & QUALITY SSI Registration no - (270251201217) NSIC

CERTIFICATIONS Certified

LEGAL STATUS OF FIRM Limited Company (Ltd./Pvt.Ltd.)

2
 COMPANY PRODUCTS

The company established as one of the foremost manufacturers and exporters of finest
quality and reliable laboratory training equipment and educational training
equipment from India. Company product range is easy to understand and easy to train. It
is used in various institutions, schools, colleges and other educational organizations.
company have various facilities that allow us to offer customized solutions for our
products. With company aim of achieving maximum client satisfaction, company have
acquired a large market share and a huge base of clients. company also offer wide range
of products like PID Trainer, PLC Trainer, DC Position Control Trainer, AC Position
Control Trainer and Control Trainer. We satisfy our clients by delivering highest efficiency
products within an estimated lead time of seven days. Our product array consists of:

• Electrical Engineering

• Power Engineering

• Switcher And Protection Lab

• Control Engineering, Sensor, Process & Biomedicals

• Vocational Skill Laboratory

• Microprocessor And Microcontroller Trainer

• Telecommunication & RF Engineering

• VLSI Embedded Trainer

• Basic Electronic & Electrical Engineering

• Mechatronics

• Heat Thermal Lab

• Building Management System Trainer

• LED Tv Trainer

• Electrical Engineering
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TRAINING EQUIPMENTS
 Basic Electrical & Electronic Engineering

1. Electrical and electronic system trainer

SPECIFICATION OF MASTER UNIT

 Build in power supply

1. Dc Supply: 5V / 1A. & ± 12V, 1A. 0 to 15V DC (Variable), 100 mA (Isolated), 0 to
30V DC (Variable), 100 mA (Isolated), High Volt DC 15V to 110V, 100m
2. Ac Supply: 12-0-12V AC,150 mA. Short circuit Protected

 Built in Function Generator

1. O/p Waveform: Sine, Triangle & TTLO/PS
2. Output Frequency: 1 Hz to 1MHz in 6 ranges, with amplitude & frequency control
pots. O/P Voltage 20Vp-p max. (Sin/TRG)
3. Modulation I/P: AM: - I/P voltage + 5V (100% modulation) O/P - For 0V (min), + 5V
(max.) - 5V (Phase reversal of O/P) FM: I/P voltage ± 400mV (+ 50% modulation)

 lock Generator: 10 MHz TTL clock.

 Data Switches (10 No.) & bi-colour LED status indicators 10X2 Nos, for High/Low
indication.
 Pulser switches (2 Nos.) with four debounced outputs - 2No.
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2. Computer Assisted Trainer (Model: XPO-CAT)

SPECIFICATION OF MASTER UNIT

 Power Supply
1. DC Supply: +5V / 1A, +12V / 500mA 0 to 18V DC (Variable)/ 1A (Isolated) -2 nos.
With short ckt & overload protection. Both kept isolated to facilitate either 0 to 36V or
±18Vpower supplies etc.
2. AC Supply:12-0-12V AC, 150mA. Short circuit protected

 Function Generator
1. Waveforms: Sine, Triangle & Square wave, output for TTL/CMOS with variable
amplitude pot.
2. Frequency: 1 Hz to 1MHz in 6 ranges, with amplitude & frequency control pots.
3. Voltage & current: 15V p-p max. (Sin / TRG) open ckt. (7.5Vpp into 50-ohm
termination)

 3 phase voltage generators: 6Vrms/50Hz/120-degree phase shifted 3 O/Ps, max

10mA loading
 Frequency Counter :(Optional) 5-digit frequency display, Max I/p - 10Vpp, 300mV
sensitivity, Range: 2MHz. Max.
 Logic input switches & status Indicators: Bi-colour buffered LED status indicators 8X2
no for High/Low indication. Input Data Switches (Slide switches) x 8nos.
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 Test & Measurement

1. RF Signal Generator

SALIENT FEATURES

 Wide frequency range: 10-880 MHz

 Output: BNC, driving into 50 Ohm impedance
 Internal/external modulation (AM/FM)
 Fine control over Frequency / Amplitude range
 Bright 41/2-digit LED display for freq.
 Two models- manually operated or micro-controller based.
 Useful for testing and measurement in RF laboratory
 Optionally PC GUI based control using USB IO Module (UCOM)
 Accuracy: ± 3 % of FS
 Frequency Range: 10MHz to 880MHz
 Resolution: Using 10 turn pot 100 KHz for both
 Output temperature: 0 to 50C (Accuracy specified at 25C)
 Internal Response:1KHz +10%@ Settable 10Vpp max. /100KHz (optional)
 Modulation Depth: Variable up to 300KHz @10Vpp
 Sweep Rande:10-35 Hz
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2. Regulated power supply

SALIENT FEATURES

 Sturdy construction
 Poly Carbonate Membrane Panel
 Unlimited Short circuit protection with full current out
 Enable to connect very low load resistance
 Floated output allows SERIES & PARALLEL combination
 Simultaneously reading of Voltage & Current for both Channels
 Power out “ON/ OFF
 Very low ripple and noise
 Output voltage (Channel 1 & 2):0-30.0 Volt
 Output Current (Channel 1 & 2):0-2.00 Ampere
 Metering :7 segment LED 3 Digit DPM Green/ Red.
 Meter Accuracy: ±3 counts
 Constant voltage mode (1&2 channel)
1. line regulation: ±0.1% ±2mV for ±10% change in mains line
2. Load Regulation: ±0.1% ±2mV for load change from 0 to full load.
3. Ripple & Noise:<0.01% rms
 Constant current mode (1&2 channel)
1. Line Regulation: ±0.1% ±500μA for ±10% line change.
2. Load Regulation: ±0.1% ±500μA for change in o/p voltage from 0 - to max
 7
3.Microprocessor - Microcontroller Trainer

SALIENT FEATURES

 Ergonomically injection molded Plastic enclosure.

 Use of standard PC 101/PS2 Keyboard for programming.
 Emphasis on Hardware troubleshooting through on board short links.
 Exhaustive Didactic Courseware.
 Critical & delicate ICs are protected under acrylic cover from below.

 CPU WISE SPECIFICATIONS

MODEL XPO-85/Z80 XPO-88/86 XPO 68K

CPU

MEMORY CAPA.
Monitor EPROM 36KB (64 KB) 128 KB 128KB
Battery Back Up 16KB (64 KB) 64KB (128 KB) 64 KB (128 KB)
Scratch Pad 4KB (8 KB) 64 KB (64 KB) 64KB
(Expandability)

ADVANCED S/W 1 Pass line Line assembler 1 Pass Line

Assembler assembler Disassembler assembler
Disassembler 2 pass Hex Dump Disassembler
(optional) Assembler
2 pass
Disassembler

INTERUPTS 8 Nos. Using 8259 8Nos. Using Built in CPU

(8085) 8259A 7 no. of Ints.
4 no using
CTC(Z80)
 8
 ELECTRICAL AND ELECTONIC SYSTEM TRAINER

 TESTS PERFORMED:
1. VISUAL INSPECTION:
 Check the PCB as per the given ammonia i.e check the values of all the components
mounted on the PCB.
 Check the polarities of all diodes, electrolytics capacitor, Zener dioedes , transistor &
IC sockets notch etc.
2. TESTS FOR BUFFER-
 Give an external power supply of 5v through 4 pin . as you give the power supply all
the LEDs will glow.
 Connect pin 1-19 and check the status for all LEDs.

3. FUNCTIONAL TESTS:
 All the connections given below are to be done using 4mm patch cord of suitable
length.
 Give an external power supply of 5v to the input terminal 1 7 2.
 As soon as the power is switched on the LEDs corresponding to the following gates
must glow.
 Connect point 4 or 6 to the point numbers 15,16,23,24 & 25 one by one so that the
related LEDs must glow after the connections.
 Connect point 4 to 17 & 6 to 18 Nor gate LED must glow after connection.
 Check the truth table for all remaining gates.
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 MICROPROCESSOR MICROCONTROLLER TRAINER

 TESTS PERFORMED:

1. BATTERY BACKUP TEST:

 MOVE- Press M MOVE CR BLOCK CR Start 0000 END 1FF DST. 6000..CR ,(wait)
DONE.
 COMPARE-Press C Compare CR BLOCK CR START 6000 END 7FFF DST.
0000.CR(wait) DONE.
Switch the power supply on/off for 10 times make power supply off for 1 minute &
again compare data as given above. If done is displayed , then battery backup is OK.

2. TEST FOR 8255 PORTS:

 For upper port-
Press s substitute CR and kay other than ESC/CR IO CR OUT CR PORT NO. 03 CR
DATA 80 (for LED off). Then process is same only changes are in port address &
data as follows:
For port A, port B, port C port address is 00,01,02 respectively and data is 55 & AA
alternately.
 For lower port-
Same process like upper port only changes in port address. For LED off port address
is 0B & data is 80. For port A, port B, port C port address is 08,09,0a respectively and
data is 55 & AA alternately.
 For single stepping-
Press G GOTO CR press any key SSTP CR SRC-SEG F000…..CR address
FFF0…..CR.
Then it displays next location & its content
 10
SAFETY PROCEDURE FOLLOWED

 Take care of power tools

 Disconnect the power source before servicing or repairing electrical equipment
 Look out for electrical lines.
 Childproof your outlets.
 Never use equipment with frayed cords, damaged insulation, or broken plugs.
 Always use insulated tools while working.
 Stay on top of housekeeping Prevent electrical equipment from contacting wet areas
 Ensure safe use when unplugging
 Avoid water at all times when working with electricity. Never touch or try repairing any
electrical equipment or circuits with wet hands. It increases the conductivity of electric
current.
 Install properly and tidy electrical cords.
 Understand your switchboard
 If you are working on any receptacle at your home then always turn off the mains. It
is also a good idea to put up a sign on the service panel so that nobody turns the
main switch ON by accident.
 Always use appropriate insulated rubber gloves and goggles while working on any
branch circuit or any other electrical circuit.
 Ground electrical equipment.
 Wear protective clothing
 Never try repairing energized equipment. Always check that it is de-energized first by
using a tester. When an electric tester touches a live or hot wire, the bulb inside the
tester lights up showing that an electrical current is flowing through the respective
wire. Check all the wires, the outer metallic covering of the service panel, and any
other hanging wires with an electrical tester before proceeding with your work.
 Never use an aluminum or steel ladder if you are working on any receptacle at
height in your home. An electrical surge will ground you and the whole electric
current will pass through your body. Use a bamboo, wooden or a fiberglass ladder
instead.
 Take care with power tools.
 Install warning signs
 11

PRACTICAL EXPERIENCE AT INDUSTRY

As a trainee, we were taught several critical points about how the industries work. An
essential part of that is the behavioral guidelines, and aspects of professionalism in an
organization. During this industrial training, we were exposed to the real working
environment. This program helped to gain valuable knowledge and experience, build up
their self-confidence, communication skill, creativity, better judgment, and get used to the
working pressure.

As a trainee we developed following skills through this training:

 Professionalism

 Practical Knowledge

 Softskills

 Inter Department Communication Skills

 Insight Into Internal Functioning an organization

 Fault finding & Problem-Solving Skills

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CONCLUSION

6 weeks in ANSHUMAN TECH PVT LTD. Had teacher a lot about working experience
and its challenges. It has been a god training platform for the interns to practice both
technical and non-technical knowledge and skills in real life application.
Furthermore, this experience opened the eyes of the students on how the company
works and the opportunity to explore new field and knowledge. In conclusion, the we are
very pleased with the opportunity given by Anshuman tech & government polytechnic
Pune to undergo this industrial training.
We hope that this programmed structure will be maintained thus to produce a well-
rounded engineer.
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REFERENCE & BIBLIOGRAPHY:

 https://www.anshumantech.net/

 https://electrical-engineering-portal.com/
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