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WSM U17-3

The document provides information on servicing a Kubota excavator U-17 model, including electrical components, troubleshooting errors, and dealer settings. It details the electrical circuit, connectors, devices, and new meter panel. Troubleshooting guides address specific error codes. Dealer settings allow adjusting models, clearing checks, and more.

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江宗朋
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0% found this document useful (0 votes)
2K views48 pages

WSM U17-3

The document provides information on servicing a Kubota excavator U-17 model, including electrical components, troubleshooting errors, and dealer settings. It details the electrical circuit, connectors, devices, and new meter panel. Troubleshooting guides address specific error codes. Dealer settings allow adjusting models, clearing checks, and more.

Uploaded by

江宗朋
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 48

WORKSHOP MANUAL

KUBOTA EXCAVATOR

U-17 NEW METER PANEL


(From Serial Number “25830”)

KiSC issued 09, 2016 A


TO THE READER
This work shop manual is consisted of "change new meter panel" as supplement version.
Applicable breaking serial number
Model Breaking serial number

U-17 From 25830

Please refer current work shop manual of U17 for base and main information.
Applicable work shop manual
Publication Number Model Region

97899-61970 U-17 Singapore

All of the illustrations, specifications and information in this manual were created based on the latest model at the time
of publication.
Please be aware that changes to the content may be made without prior notice.

, 2016
© KUBOTA Corporation

KiSC issued 09, 2016 A


CONTENTS
1. ELECTRICAL
MECHANISM .....................................................................................................................................................1-1
1. Electrical circuit.........................................................................................................................................1-1
1.1 Electrical circuit diagram description ................................................................................................. 1-1
1.2 Electrical circuit diagram unit symbol ................................................................................................ 1-1
1.3 Electrical wire color coding................................................................................................................ 1-2
1.4 Electrical wire clamp ......................................................................................................................... 1-2
1.5 Bus description..................................................................................................................................1-3
1.6 Composite terminal description ......................................................................................................... 1-3
2. Connector .................................................................................................................................................1-3
2.1 Connector handling precaution ......................................................................................................... 1-3
2.2 Connector diagram description ......................................................................................................... 1-3
3. Electrical device........................................................................................................................................1-5
3.1 Electrical device layout...................................................................................................................... 1-5
3.2 Fuse layout........................................................................................................................................1-6
3.3 Slow blow fuse layout........................................................................................................................ 1-6
3.4 Relay layout ......................................................................................................................................1-6
3.5 Meter panel .......................................................................................................................................1-7
3.5.1 Meter panel function ................................................................................................................. 1-7
3.5.2 Display mode ............................................................................................................................ 1-7
3.5.3 Operating normal mode ............................................................................................................ 1-7
3.5.4 Operating user setting mode .................................................................................................... 1-8
3.5.5 Service dealer mode list ......................................................................................................... 1-10
SERVICING .....................................................................................................................................................1-13
1. Troubleshooting ......................................................................................................................................1-13
1.1 Electrical troubleshooting ................................................................................................................ 1-13
1.2 Error warning list .............................................................................................................................1-14
1.3 Lamp warning list ............................................................................................................................ 1-15
2. Service dealer mode...............................................................................................................................1-16
2.1 Operating service dealer mode ....................................................................................................... 1-16
2.2 Operating SET-1 (Tester mode) ...................................................................................................... 1-16
2.3 Operating SET-2 (Read error history) ............................................................................................. 1-17
2.4 Operating SET-3 (Clear error history) ............................................................................................. 1-17
2.5 Operating SET-4 (Dealer setting) .................................................................................................... 1-18
2.5.1 Operating SET-4 (Dealer setting) No-05 (Model settings) ...................................................... 1-18
2.5.2 Operating SET-4 (Dealer setting) No-06 (Clear periodic-check information).......................... 1-18
2.5.3 Operating SET-4 (Dealer setting) No-07 (Periodic-check lamp) ............................................. 1-19
2.5.4 Operating SET-4 (Dealer setting) No-08 (Time-offset for periodic check) .............................. 1-19
2.5.5 Operating SET-4 (Dealer setting) No-09 (Clock setting lamp) ................................................ 1-19
2.5.6 Operating SET-4 (Dealer setting) No-10 (Travel buzzer function) .......................................... 1-19
2.5.7 Operating SET-4 (Dealer setting) No-11 (Travel speed shift switch) ...................................... 1-20
2.5.8 Default settings for SET-4 (Dealer setting) ............................................................................. 1-20
2.6 Operating SET-5 (Read all error history)......................................................................................... 1-20
3. Handling displayed error warning on the LCD ........................................................................................ 1-22
3.1 Handling E:001 CAN communication error ..................................................................................... 1-22
3.2 Handling E:005 High coolant temperature ...................................................................................... 1-22
3.3 Handling E:014 Engine oil pressure error ....................................................................................... 1-23
3.4 Handling E:015 Engine overheating................................................................................................ 1-24
3.5 Handling E:016 Battery charging error ............................................................................................ 1-25
3.6 Handling E:017 Fuel sensor error ................................................................................................... 1-25
3.7 Handling E:018 Coolant temperature sensor error ......................................................................... 1-26
3.8 Handling E:020 Lever lock solenoid error ....................................................................................... 1-28
3.9 Handling E:025 Battery overcharging ............................................................................................. 1-29
3.10 Handling E:026 Anti-theft antenna error........................................................................................ 1-29

U-17 i

KiSC issued 09, 2016 A


3.11 Handling E:027 12 V error ............................................................................................................. 1-30
4. Registering the black key ....................................................................................................................... 1-32

ii U-17

KiSC issued 09, 2016 A


1. ELECTRICAL

KiSC issued 09, 2016 A


MECHANISM
1. Electrical circuit 1. ELECTRICAL

MECHANISM
1. Electrical circuit

1.1 Electrical circuit diagram description

(a) Part name (c) Electrical wire size (e) Unit symbol (g) Pin number
(b) Specification code (d) Wire color cording (f) Pin name (h) Connector name

1.2 Electrical circuit diagram unit symbol

(1) Variable (10) Potentiometer with sliding (18) Light-emitting diode (LED) (27) Buzzer
(2) Non-linear variable contact (19) Two-way breakdown diode (28) Horn
(3) Fixed setting (11) Heating element (20) Coil (29) Speaker
(4) Step variable (12) Capacitor (21) a-contact (30) AC voltage source
(5) Non Ionizing Radiation (NIR) (13) Electrolytic capacitor (22) Auto-resetting b-contact (31) Switch
(6) Body GND (14) Magnetic core inductance (23) Auto-resetting a-contact (32) STOP
(7) Thermistor (15) PNP transistor (24) Relay coil (33) RUN
(8) Resistor (16) NPN transistor (25) Fuse (34) START
(9) Variable resistor (17) Semiconductor diode (26) Lamp

U-17 1-1

KiSC issued 09, 2016 A


MECHANISM
1. ELECTRICAL 1. Electrical circuit

1.3 Electrical wire color coding


Wiring color Color code Wiring color Color code

Black B Blue/Green L/G

Green G Blue/Orange L/O

Blue L Blue/Red L/R

Pink P Blue/White L/W

Red R Blue/Yellow L/Y

Yellowish
White W LG/L
green/Blue

Yellowish
Yellow Y LG/R
green/Red (a) Electric wire size (mm2) (c) Stripe color
(b) Base color
Yellowish
Green BR LG/W
green/White • 1.25–Y / R
Yellowish 1.25 mm2 (Electric wire size)
Gray GR LG/Y
green/Yellow Y: Yellow (Base color)
Yellowish
R: Red (Stripe color)
LG Orange/White O/W
green

Orange O Pink/White P/W 1.4 Electrical wire clamp


Light blue SB Pink/Blue P/L

Black/Green B/G Red/Black R/B

Black/Blue B/L Red/Green R/G

Black/Pink B/P Red/Blue R/L

Black/Violet B/V Red/White R/W

Black/Red B/R Red/Yellow R/Y

Black/White B/W Violet/White V/W

Black/Yellow B/Y White/Black W/B

Brown/Black BR/B White/Green W/G

Brown/Yellow BR/Y White/Blue W/L


(1) Anchor type (Insert to the (4) Plug-in type (Insert until it
Brown/Red BR/R White/Red W/R
anchor.) locks.)
Green/Black G/B White/Yellow W/Y (2) Screw type (Insert to the (A) Harness
screw-end.)
Green/Blue G/L Yellow/Black Y/B (3) Plug-in type (Insert until it
locks.)
Green/Red G/R Yellow/Green Y/G

Green/White G/W Yellow/Blue Y/L

Green/Yellow G/Y Yellow/Red Y/R

Blue/Black L/B

1-2 U-17

KiSC issued 09, 2016 A


MECHANISM
1. Electrical circuit 1. ELECTRICAL

1.5 Bus description 2. Connector


Bus simplifies complex circuits with many branches. 2.1 Connector handling precaution
IMPORTANT
• When disconnecting a connector, grasp the
connector to pull it out. Do not pull wire.
• If the connector is the locking type, release the
lock and pull to disconnect.
• When removing plastic cover (for waterproof) of
the connector, do not put water in the
connector.
• Correct deformation of the connector terminals.
Ensure that there is no protruding, loose, or
rusty wiring.
• Ensure that the locking type connector is
inserted until locking.

2.2 Connector diagram description


Less than 10 pins
Female

(A) With buss in the diagram (B) Without buss in the diagram

1.6 Composite terminal description


Connect two or more wires together to a device.

(1) Non-waterproof (2) Waterproof

Number 1 arranges from top-right.


Male

(3) Unwaterproofed (4) Waterproofed

Number 1 arranges from top-left.

U-17 1-3

KiSC issued 09, 2016 A


MECHANISM
1. ELECTRICAL 2. Connector

More than 11 pins


Female

(1) Main ECU connector (Fe-


male)

1-4 U-17

KiSC issued 09, 2016 A


MECHANISM
3. Electrical device 1. ELECTRICAL

3. Electrical device

3.1 Electrical device layout

(1) CAN Connector (2 Pins) (3) Slow-Blow fuse (5) Fuse box
(2) 232C Connector (4 Pins) (4) Slow-Blow fuse (6) Battery

(7) Meter panel (8) Display SW (SW3) (9) User SW (SW2) (10) Work light SW

U-17 1-5

KiSC issued 09, 2016 A


MECHANISM
1. ELECTRICAL 3. Electrical device

3.2 Fuse layout 3.3 Slow blow fuse layout

(1) Fuse box (1) Alternator (3) ESS


(2) Main

3.4 Relay layout


Located in the RH pilot lever bracket (Bottom of meter
panel).

(2) Spare fuse

Fuse label

(1) Glow (4) Horn


(2) Cabin (5) Light
(3) ESS (6) Starter

1-6 U-17

KiSC issued 09, 2016 A


MECHANISM
3. Electrical device 1. ELECTRICAL

3.5 Meter panel Switch

3.5.1 Meter panel function


Panel

(1) Display switch (SW3) (2) User switch (SW2)

Switch
Operation Symbol Function
name

Short Select a mode / In-


press crease a number
SW3
Long
Set a mode
press

Short
Decrease a number
press
No. Name Function SW2
Long
Return a mode
Travel speed shift press
(1) Light: Rapid speed
lamp

Blink: Requesting insert key (regis-


(2) Key insertion lamp 3.5.2 Display mode
tered key)

Blink: Requesting pull-out key(reg- Mode Function Operation


(3) Key pull-out lamp
istered key),Forgetting pull-out key
Clock
(4) AUX lamp Blink: AUX setting, AUX error
Turn key switch to
Tachometer (Engine
Periodic-check Blink: Requesting periodic-check “RUN” (Press SW3 to
(5) speed)
lamp Blink/Light: Periodic-check mode Normal mode change display)
Hour meter
(6) Clock setting lamp Blink: Set clock, Clock offset
Error code Display when an error
(7) Glow lamp Light: Warming the Engine occurred
Low fuel warning Periodic-check infor-
(8) Blink: Low fuel
lamp User setting mation Press SW2 at the nor-
mode mal mode
Light: Engine oil pressure switch Clock setting
(9) Engine oil lamp
ON, low oil
Tester mode
(10) Charging lamp Light: Low battery voltage
Read error history
Coolant tempera- Turn key switch to
Service dealer
(11) ture high warning Blink: High coolant temperature Clear error history “RUN” while pressed
mode
lamp SW3
Dealer setting
(12) Warning Lamp Blink: Warning(Error) occurred
Read all error history
(13) Fuel meter –

Coolant tempera-
(14) –
ture meter 3.5.3 Operating normal mode
(15) LCD – Display four functions which are hour-meter,
tachometer (engine speed), AUX, and error code.
1. Turn the key switch to “RUN”.
2. Press SW3 to change function.

U-17 1-7

KiSC issued 09, 2016 A


MECHANISM
1. ELECTRICAL 3. Electrical device

3.5.4.1 Operating periodic-check


information mode
• Inform periodic-check by setting operation time
(hour meter).
• Blink the periodic-check lamp with beep before 10
hours of periodic-check.

NOTE
• Normally, doesn't display error code.

In case of error
• Blink warning lamp and display the error code on
the LCD.

Checking periodic-check code


1. Press SW2 when blink the periodic-check lamp.
2. Push the work light switch ON to OFF.
3. Long-press SW3 to display periodic-check code.

(1) Warning lamp (2) LCD

3.5.4 Operating user setting mode


Display two functions which is periodic-check
information and clock setting.
1. Press SW2 at the normal mode. (1) Push the work light switch:
ON to OFF
2. Press SW3 to change function.
• periodic-check information → clock setting

(1) Periodic-check information (2) Clock setting

(2) Work light switch

1-8 U-17

KiSC issued 09, 2016 A


MECHANISM
3. Electrical device 1. ELECTRICAL

NOTE 1. Clearing periodic-check information.


• If two or more check items, press SW3 to Select "Automatic" or "Manual"
display the other periodic-check code. • Y: (Manual) Clear the periodic-check code by
manual.
periodic-check code list • N: (Automatic) Turn the key switch “RUN/
STOP” 10 times.
No. Inspection item 2. Periodic-check lamp
C:_01 Engine oil
Select display/non-display with periodic-check
lamp.
C:_02 Hydraulic oil • Y: (Display) Inform periodic-check with blinking
C:_03 Air cleaner element periodic check lamp.
• N: (Non-display) Uniform periodic-check without
C:_04 Fuel filter cartridge
blinking periodic check lamp.
C:_05 Engine oil filter 3. Time-offset for periodic check
C:_06 Drive motor gear oil Time offset between hour meter and periodic-check
hour.
C:_07 Hydraulic oil return filter Input old hour meter times after replaced the ECU.
C:_08 Hydraulic oil suction filter

C:_09 Pilot filter 3.5.4.2 Operating clock setting mode


C:_10 Track roller oil, front idler oil Set a calendar and clock.
C:_11 Breather filter 1. Press SW3 on the user setting mode to display
clock setting.
Clearing periodic-check code by manual 2. Long-press SW3 to blink the number (year).
• Clear the periodic-check code after checking the 3. Press SW2/SW3 to select numbers, and long-press
machine which is displayed on the LCD. SW3 to fix.
1. Display the periodic-check code on the LCD. 4. Set in order year to month to date to 12h / 24h to
2. Long-press SW3. hour to minute.
3. Press SW3 to shift a blinking from N to Y. 2015/10/11 AM8:25
4. Long-press SW3.

Other settings for clock


• One setting of the clock setting is in the service
NOTE
dealer mode.
• If two or more periodic-checks, clear it one by
1. Clock setting lamp
one.
Clock setting lamp display/non-display setting.
• If a setting (dealer setting/Clearing periodic-
• Y: (Display) Inform time offset with blinking
check) is Auto (Y), turn the key switch “RUN/
clock setting lamp.
STOP” 10 times to clear periodic-check code.
• N: (Non-display) Uniform time offset without
Other settings for periodic-check blinking clock setting lamp.
• Three settings for periodic-check are in the service
dealer mode.

U-17 1-9

KiSC issued 09, 2016 A


MECHANISM
1. ELECTRICAL 3. Electrical device

3.5.5 Service dealer mode list


Service dealer mode is used for maintenance, motion of the machine and adjustment for devices. Turn the key switch
to “RUN” while pressed SW3 to go into service dealer mode.
IMPORTANT
• When replaced the main ECU, necessary to set all items.

NOTE
• Set-4/No-01 to No-04 sets for proportional AUX spec only.
• Turn the key switch to “STOP” to quit service dealer mode.

Mode Item Explanation

Tester mode Display the machine information, status of sensors and solenoids.

Read error history Display an error code and hour meter from the memory that occurred in the past.

Clear error history Clear error history of Set-2.

Set the L/R ends and neutral for the AUX knob switch.
• Required setting when replaced the AUX knob switch
AUX knob-switch set-
ting

Set the start-up point of the AUX with attachment.


• Required setting when replaced an attachment or cylinder
AUX start-up point set- • Required setting when repaired hydraulic devices
tings (with attachment)

Set the start-up point of the AUX without attachment.


• Required setting when replaced an attachment or cylinder
AUX start-up point set- • Required setting when repaired hydraulic devices
tings (without attach-
ment)

Fine setting for the start-up point of the actuator (cylinder) at-
tached to AUX.
AUX fine setting

Dealer setting Individual setting for the machine.

Model setting

Method to clear the periodic-check code and lamp.

Clearing periodic-check
information.

Select blinking or unblinking periodic check lamp when periodic-


check term.
Periodic-check lamp

Time offset between hour meter and periodic-check hour.

Time-offset for periodic


check

Display or non-display clock setting lamp when the clock is off-


set.
Clock setting lamp
(Continued)

1-10 U-17

KiSC issued 09, 2016 A


MECHANISM
3. Electrical device 1. ELECTRICAL

Mode Item Explanation

Enable or disable travel buzzer.

Travel buzzer function

Dealer setting Select hand or foot for travel speed shift switch.

Travel speed shift


switch
Select hand/foot

Displays an error code and hour meter that occurred in the past.
Read all error history
• Unable to clear by SET-3 clear error history

U-17 1-11

KiSC issued 09, 2016 A


MECHANISM
1. ELECTRICAL 3. Electrical device

1-12 U-17

KiSC issued 09, 2016 A


SERVICING
1. Troubleshooting 1. ELECTRICAL

SERVICING
1. Troubleshooting

1.1 Electrical troubleshooting


Engine does not start
Probable cause(s) Inspection point Remedy

The engine was not started with the regis- Turn the key switch to “RUN”, check that the Start the engine with the registered key
tered key "Key pull-out lamp" is blinks or not
Check the key registration on the tester
mode.

Turn the lever lock switch to ON. Check the warning lamp to blink with yellow. Up the unload lever.
Check the unload switch.

Blowing slow-blow fuses and fuses Check slow-blow fuses and fuses Check the cause of blowing fuses, and re-
place them.

Ground disconnection Check the connecting ground wire to the ma- Tighten GND wire bolt(s).
chine

Faulty battery Check battery voltage and specific gravity Recharge or replace the battery

Faulty key switch Check conduction between key switch termi- Replace the key switch
nals

Breaking harness or starter relay Measure voltage on terminal B of the starter Repair the harness
Replace the harness, starter relay and/or
fuses

Breaking harness, starter relay and/or fuses Measure voltage on S terminal of the starter Repair the harness
Replace the harness, starter relay and/or
fuses

Breaking harness or engine stop solenoid re- Disconnect the engine stop solenoid connec- Repair the harness
lay tor and measure voltage on the harness side. Replace the harness and/or the engine stop
solenoid relay

Breaking harness or blowing lever lock fuse, Disconnect the lever lock switch connector Repair the harness
or failing limit switch and measure voltage on the harness side. Replace the harness, fuse and/or switch (lim-
it)

Engine does not start sometimes


Probable cause(s) Inspection point Remedy

No communication between the key and an- Put the metal ring or fob to the key Take the metals from the key
tenna

Engine start with non-registered key


Probable cause(s) Inspection point Remedy

Anti-theft settings are OFF Check the anti-theft settings Turn the anti-theft settings ON
Register the key

U-17 1-13

KiSC issued 09, 2016 A


SERVICING
1. ELECTRICAL 1. Troubleshooting

1.2 Error warning list


NOTE
• Warning lamp lights red (excluding E:005).

Display Lamp Error Cause(s)

• Does not communicate between the main ECU


- CAN communication error
and the meter

• Coolant temperature is more than 117 ℃, and


High coolant temperature
less than 122 ℃

Engine oil pressure error • Oil switch is ON while on running the engine

Engine overheating • Coolant temperature is more than 122 ℃

• Charge switch is ON while on running the en-


Battery charging error
gine

- Fuel sensor error • Breaking in fuel sensor

- Coolant temperature sensor error • Breaking/short coolant temperature

- Lever lock system error • Short lever lock SOL

- Travel speed shift system error • Short travel speed shift SOL

- Battery overcharging • Battery overcharging

- Anti-theft antenna error • Antenna error

- 5 V error • Short 5 V line

- 12 V error • Short 12 V line

1-14 U-17

KiSC issued 09, 2016 A


SERVICING
1. Troubleshooting 1. ELECTRICAL

1.3 Lamp warning list


Display Lamp Error Probable cause(s)

- Low fuel • Low on fuel

• 10 hours before periodic-check


- Periodic-check information
• Past periodic check term

• Start the engine with non-registered key


- Anti-theft • Start the engine with the red key
• Forgot to remove the key

- Clock error • Time clock is off

- Lever lock • Start the engine with holding down the lever lock

U-17 1-15

KiSC issued 09, 2016 A


SERVICING
1. ELECTRICAL 2. Service dealer mode

2. Service dealer mode 2.2 Operating SET-1 (Tester mode)


2.1 Operating service dealer mode Display the machine information, status of sensors, and
solenoids.
Operating service dealer mode Operating SET-1 (Tester mode)
1. Turn the key switch to “RUN” while pressed SW3. 1. Set the SET-1 in the Service dealer mode.
2. Display SET-1. 2. Press SW2/SW3 to select number of the tester from
3. Press SW3 to select the functions(modes) to SET-2, (1-29).
SET-3. 3. Long-press SW2 to return to SET-1.
4. Long-press SW3 to enter a needed function
(mode).
5. Long-press SW2 to return selected functions
(mode).
6. Turn the key switch to “STOP” to quit the Service
dealer mode.

Switch

(1) Display switch (SW3) (2) User switch (SW2)

Switch
Operation Symbol Function
name

Short Select a mode / In-


press crease a number
SW3
Long
Sets a mode
press

Short
Decrease a number
press
SW2
Long
Return a mode
press

1-16 U-17

KiSC issued 09, 2016 A


SERVICING
2. Service dealer mode 1. ELECTRICAL

Tester mode item list 2.3 Operating SET-2 (Read error


history)
Num-
Item Display
ber Display an error code and hour meter from the memory
1 Engine speed ○○○○ rpm that occurred in the past.

2 Battery voltage ○○.○ V


NOTE
• Display seven items for each error code.
3 Oil SW ON OFF – Number of times
4 Battery Charge SW ON OFF – Recent hour meter
– Recent year
5 Starter SW ON OFF
– Recent month/date
6 Worklight SW ON OFF – First hour meter
Coolant temperature sensor (volt- – First year
7 ○.○○ V – First month/date
age)
• Set SET-3 to clear error history.
Coolant temperature sensor
8
(temperature)
○○℃ • First error memory is stored from after clearing
error history at the SET-3.
9 Fuel sensor (voltage) ○.○○ V

10 Fuel sensor (resistance) ○○○ Ω 1. Set the SET-2 in the Service dealer mode.
2. Display an error code that occurred in the past.
11 Fuel feed SW ON OFF
3. Press SW2/SW3 to change item.
12 Travel speed shift switch ON OFF
4. Long-press SW3 to display other error codes.
13 Travel speed shift solenoid ON OFF 5. Long-press SW2 to return to SET-2.
14 Lever lock SW ON OFF E018 : Issued 10 times
Recent data : 310 h, 2010/10/9
15 Lever lock SOL ON OFF
First data : 110 h, 2009/11/8
AUX 1 nob SW (voltage) / Travel
16 ○.○○ V
pressure sensor (voltage)

AUX 1 knob SW (setting voltage


17 ○.○○ V
left)

AUX 1 nob SW (setting voltage


18 ○.○○ V
neutral)

AUX 1 knob SW (setting voltage


19 ○.○○ V
right)

20 AUX 1 SOL (current) ○.○○ A

21 AUX hold SW ON OFF

22 AUX switch ON OFF

23 AUX1 R Setting ○○×10 mA

24 AUX1 L Setting ○○×10 mA

(0) Unknown
(1) Red 2.4 Operating SET-3 (Clear error
25 Key type
(2) Black
(3) Yellow
history)
(4) Green Clear error history that occurred in the past
(5) Red Yellow
(6) Red Green
1. Set the SET-2 in the Service dealer mode.
2. Press SW2/SW3 to select blinking Y or N.
Anti-theft key analysis (registered ON: match
26
key) OFF: mismatch

ON: Deactivation
27 Anti-theft mode
OFF: Activation

ON: Existence
28 Key OFF: Non-exis-
tence

ON error
29 Anti-theft antenna
OFF normal

U-17 1-17

KiSC issued 09, 2016 A


SERVICING
1. ELECTRICAL 2. Service dealer mode

3. Long press SW3 to set.


NOTE
• "SET-3 Read error history" is cleared.
• "SET-5 Read all error history" can not be
cleared.

51. Model

Y Clear U17, U-17, U17-3,


001 U17-3α, U-17-5S 024 KX015-4
017CR
2.5 Operating SET-4 (Dealer setting) U-20-3S, U20-5S,
Individual settings for each machine (11 items). 002 U20-3α 025 KX016-4
1. Set the SET-4 in the Service dealer mode. 020CR

2. Press SW3 to change function from no-01 to no-11. 003 U25, U-25S 026 KX018-4
3. Long-press SW3 to set function. 012 KX61 027 KX019-4
4. Long-press SW2 to return to SET-2. 013 KX71 028 U25-4
NOTE
52. Region
• no-01,no-02,no-03 and no-04 are setting for
proportional AUX spec.
001 Japan

002 North America

003 Australia

004 EU

007 Others

53. Proportional AUX

Y Proportional AUX

N -

2.5.2 Operating SET-4 (Dealer setting)


No-06 (Clear periodic-check information)
2.5.1 Operating SET-4 (Dealer setting) Settings for periodic-check information (code and lamp)
No-05 (Model settings) clearing method.
1. Set the SET-4 in the Service dealer mode.
Settings each models (3 items).
2. Press SW2/SW3 to select No-06.
1. Set the SET-4 in the Service dealer mode.
2. Press SW2/SW3 to select No-05. 3. Long-press SW3 to set.
3. Long-press SW3 to set. 4. Press SW2/SW3 to select blinking Y or N.
4. Set the following 3 items (Model, Region, AUX
function).
5. Long-press SW2 to return to No-05.
NOTE
• Long-press SW2/SW3 : Forward/Back digit
Press SW2/SW3 : Up/Down numbers

1-18 U-17

KiSC issued 09, 2016 A


SERVICING
2. Service dealer mode 1. ELECTRICAL

5. Long-press SW2 to return to No-06. Press SW2/SW3 : Up/Down numbers

Clear periodic check information by


Y Manual
manual (code and lamp).

Turn the key switch “RUN/STOP” 10


N Auto times to clear periodic-check informa-
tion (code and lamp).
2.5.5 Operating SET-4 (Dealer setting)
Default setting No-09 (Clock setting lamp)
EU Y When clock is off, clock setting lamp blinks or not.
1. Set the SET-4 in the Service dealer mode.
JP, NA, AU, Other N
2. Press SW2/SW3 to select No-09.
3. Long-press SW3 to set.
2.5.3 Operating SET-4 (Dealer setting) 4. Press SW2/SW3 to select blinking Y or N.
No-07 (Periodic-check lamp) 5. Long-press SW2 to return to No-09.
Inform (blink lamp) or pass (not blink lamp) periodic-
check term.
1. Set the SET-4 in the Service dealer mode.
2. Press SW2/SW3 to select No-07.
3. Long-press SW3 to set.
4. Press SW2/SW3 to select blinking Y or N. Y Blink clock setting lamp when clock is off.
5. Long-press SW2 to return to No-07.
N Does not blink clock setting lamp.

Default setting
EU, JP, NA, AU, Other Y

Y Inform
Blink periodic-check lamp before ten 2.5.6 Operating SET-4 (Dealer setting)
hours to inform periodic check. No-10 (Travel buzzer function)
Does not blink periodic-check lamp to Activation or deactivation of travel buzzer.
N Pass
pass periodic-check.
1. Set the SET-4 in the Service dealer mode.
2. Press SW2/SW3 to select No-10.
Default setting
3. Long-press SW3 to set.
EU, JP, NA, AU, Other Y 4. Press SW2/SW3 to select blinking Y or N.

2.5.4 Operating SET-4 (Dealer setting)


No-08 (Time-offset for periodic check)
The time offset between hour meter and periodic-check
hour. Required setting when replacing the ECU.
1. Set the SET-4 in the Service dealer mode.
2. Press SW2/SW3 to select No-08.
3. Long-press SW3 to set.
4. Press SW2/SW3 to set offset-hours.
5. Long- press SW2 to return to No-08.
NOTE
• Long-press SW2/SW3 : Forward/Back digit

U-17 1-19

KiSC issued 09, 2016 A


SERVICING
1. ELECTRICAL 2. Service dealer mode

5. Long-press SW2 to return to No-10. 2.5.8 Default settings for SET-4 (Dealer
setting)
OTH-
JP NA AU EU
ER

1:002 1:002 1:002 1:002 1:002


no-05
2:001 2:002 2:003 2:004 2:007
Model setting
3:N 3:N 3:N 3:N 3:N
Y Activation
no-06
N Deactivation Clear periodic-
N N N Y N
check informa-
tion
Default setting
no-07
AU Y Periodic-check Y Y Y Y Y
lamp
JP, NA, EU, Other N
no-09
Clock setting Y Y Y Y Y
NOTE lamp
• This setting is for only controlled travel
no-10
buzzer by original ECU. Travel buzzer N N N N N
function

2.5.7 Operating SET-4 (Dealer setting) no-11


Travel speed Y N N N Y
No-11 (Travel speed shift switch) shift switch
Select hand SW or foot SW for travel speed shift SW.
1. Set the SET-4 in the Service dealer mode.
2. Press SW2/SW3 to select No-11. 2.6 Operating SET-5 (Read all error
3. Long-press SW3 to set. history)
4. Press SW2/SW3 to select blinking Y or N. Display all error codes and hour meters that occurred in
5. Long-press SW2 to return to No-11. the past.
NOTE
• Display eight items for each error code.
– Number of times
– Number of times after clearing error history
– Recent hour meter
– Recent year
Y Foot – Recent month/date
– First hour meter
N Hand
– First year
– First month/date
Default setting • This history is not erased even if clear error
NA, AU, EU Y history SET-3.
JP, Other N 1. Set the SET-5 in the Service dealer mode.
2. Displays an error code that occurred in the past.
3. Press SW2/SW3 to change item.
4. Long-press SW3 to display other error codes.

1-20 U-17

KiSC issued 09, 2016 A


SERVICING
2. Service dealer mode 1. ELECTRICAL

5. Long-press SW2 to return to SET-5.


E018 : Issued 12 times, and 10 times after clearing history
Recent data : 310 h, 2010/10/9
First data : 110 h, 2009/11/8

U-17 1-21

KiSC issued 09, 2016 A


SERVICING
1. ELECTRICAL 3. Handling displayed error warning on the LCD

3. Handling displayed error warning on the LCD


3.1 Handling E:001 CAN
communication error
Does not communicate between the main ECU and the
meter panel.
Checking on the meter panel
1. Check the meter panel.

(1) Main ECU (4) Connector


(2) Connector cover
(3) Meter panel

Checking the wire harness


1. Check conduction for the wire harness.
• Turn the key switch to “STOP” to disconnect the
main ECU connector and meter panel
(1) Warning lamp (2) E:001CAN communication connector.
error

Checking devices
1. Check the fuse (METER (+B) 5 A).

2. Check the main ECU and meter panel.


• Check connection for connectors (loose or poor
contact). (1) Meter panel connector (2) Main ECU connector
• Disconnect to reconnect connectors, and check
to turn the key switch to “RUN”. Main ECU Meter panel
• Check damage of cover for the wire, and if not
touching the body. CAN-H (Red) 25 11

CAN-L (Blue) 26 10

Normal Conduction

3.2 Handling E:005 High coolant


temperature
Coolant temperature is higher than 117 ℃, and lower
than 122 ℃.
Checking on the meter panel
1. Check the meter panel.

1-22 U-17

KiSC issued 09, 2016 A


SERVICING
3. Handling displayed error warning on the LCD 1. ELECTRICAL

3.3 Handling E:014 Engine oil


pressure error
Engine oil pressure switch is ON during the engine
running.
Checking on the meter panel
1. Check the meter panel.

(1) Coolant temperature lamp (2) E:005 High coolant tempera-


ture

2. Check the engine coolant temperature in tester


mode.

8:○○ ℃
SET-1
Coolant tempera- Less than 117 ℃
Tester
ture ℃
(1) Warning lamp (3) E:014 Engine oil pressure er-
(2) Oil lamp ror
NOTE
• If engine coolant temperature rises over 2. Check the oil switch in tester mode.
122 ℃, the ECU displays E:015. Engine run-
SET-1 3: ON / OFF Engine stop
ning
Checking devices Tester Oil switch
1. Check the engine coolant level. ON OFF

Checking devices
1. Check the oil switch.
• Check connection for connectors. (loose or
poor contact)
• Disconnect to reconnect connectors, and to
check in tester mode.
• Check damaged of cover for the wire, and if not
touching the body.

2. Check the radiator.

(1) Oil switch

2. Check the engine.


• Check engine oil level.
• Measure engine oil pressure.
NOTE
• The oil pressure switch will be ON less than
49 kPa.
(1) Radiator

U-17 1-23

KiSC issued 09, 2016 A


SERVICING
1. ELECTRICAL 3. Handling displayed error warning on the LCD

Idling Rated RPM

Normal 98 kPa
294 to 441 kPa
1.0 kgf/cm2 or
3.0 to 4.5 kgf/cm2
greater

3. Measure resistance of the oil pressure switch.


• Disconnect the oil switch connector.
• Measure between oil pressure switch terminal
and body GND.

(1) Oil pressure switch connec- (2) Main ECU connector


tor

Oil pressure
Main ECU
switch

Oil pressure switch


1 31
(red)

Engine stop Engine running


Normal Normal Conduction
Conduction Non-conduction

Checking the wire harness 3.4 Handling E:015 Engine


1. Measure voltage of the wire harness.
• Disconnect oil switch connector, and turn the
overheating
key switch to “RUN”. Coolant temperature is higher than 122 ℃.
Checking on the meter panel
1. Check the meter panel.

(1) Oil pressure switch connec-


tor

Key switch “STOP” Key switch “RUN”


Normal
0V 12 V (1) Coolant temperature lamp (3) E:015 Engine overheating
(2) Warning lamp
2. Check conduction for the wire harness.
2. Check the engine coolant temperature in tester
• Turn the key switch to “STOP” to disconnect the
mode.
oil pressure switch connector and the main
ECU connector. 8:○○ ℃
SET-1
Coolant tempera- Less than 117 ℃
Tester
ture ℃

NOTE
• If engine coolant temperature is between
117 to 122 ℃, the ECU displays E:005.

1-24 U-17

KiSC issued 09, 2016 A


SERVICING
3. Handling displayed error warning on the LCD 1. ELECTRICAL

Checking devices Engine run-


Engine stop
1. Check the engine coolant level. SET-1 4: ON / OFF ning
Tester Charging switch
ON OFF

Checking devices
1. Check the alternator.
• Check connection for connector. (loose or poor
contact)
• Disconnect to reconnect connectors, and to
check in tester mode.
• Check damaged of cover for the wire, and if not
touching the body.
2. Check the engine.
• Check for breaking, loosing, or slipping of fan
belt.
2. Check the radiator.

Fan belt deflection


Normal 7 to 9 mm
(A)

3. Measure voltage of the alternator.


(1) Radiator
• Measure between terminal B of the alternator
and body GND.
3.5 Handling E:016 Battery charging
error
The charge switch is ON (no output from L terminal of
the alternator) during engine running (over 700 rpm).
Checking on the meter panel
1. Check the meter panel.

Engine stop Engine running


Normal
12 V Approx. 14 V

3.6 Handling E:017 Fuel sensor error


Fuel sensor resistance is over 135 Ω (Breaking wire).
Checking on the meter panel
1. Check the meter panel.
(1) Warning lamp (3) E:016 Battery charging error
(2) Charging lamp

2. Check the charging switch in tester mode.

U-17 1-25

KiSC issued 09, 2016 A


SERVICING
1. ELECTRICAL 3. Handling displayed error warning on the LCD

Checking the wire harness


1. Measure voltage of the wire harness.
• Disconnect the fuel sensor connector.

(1) Warning lamp (2) E:017 Fuel sensor error

2. Check the fuel sensor in tester mode. (1) Fuel sensor connector

10: ○○○ Ω Key switch “STOP” Key switch “RUN”


SET-1
Sensor resistance val- 3±1~110±2.5 Ω Normal
Tester 0V 12 V
ue

2. Check conduction for the wire harness.


Checking devices
• Turn the key switch to “STOP” to disconnect the
1. Check the fuel sensor.
fuel sensor connector and main ECU connector.
• Check connection for connector. (loose or poor
contact)
• Disconnect to reconnect connectors, and to
check in tester mode.
• Check damaged of cover for the wire, and if not
touching the body.

(1) Fuel sensor connector (2) Main ECU connector

Main ECU Fuel sensor

Fuel sensor (Red) 30 1

GND (Blue) 36 2
2. Measure resistance of the fuel sensor.
• Disconnect the fuel sensor connector. Normal Conduction

3.7 Handling E:018 Coolant


temperature sensor error
Engine coolant temperature less than -50 ℃ or over
150 ℃ (Breaking wire or short circuit).
Checking on the meter panel
1. Check the meter panel.

Float posi-
F (a) 1/2 (b) E (c)
tion

Resistance 3±1Ω 32.5 Ω 110±2.5 Ω

1-26 U-17

KiSC issued 09, 2016 A


SERVICING
3. Handling displayed error warning on the LCD 1. ELECTRICAL

Engine cool-
ant tempera- -20 ℃ 50 ℃ 110 ℃
ture

Resistance 15.04 kΩ 0.81 kΩ 0.14 kΩ

Checking the wire harness


1. Measure voltage of the wire harness.
• Disconnect the coolant temperature sensor
connector, and turn the key switch to “RUN”.

(1) Warning Lamp (2) E:018 coolant temperature


sensor error

2. Check the engine coolant temperature sensor in


tester mode.

8: ○○ ℃
SET-1
Coolant tempera- -49 to 149 ℃
Tester
ture ℃
(1) Engine coolant temperature
sensor connector
Checking devices
1. Check the engine coolant temperature sensor.
• Check connection for connector. (loose or poor Key switch “STOP” Key switch “RUN”
Normal
contact) 0V 5V
• Disconnect to reconnect connectors, and to
check in tester mode. 2. Check conduction for the wire harness.
• Check damaged of cover for the wire, and if not • Turn the key switch to “STOP” to disconnect the
touching the body. engine coolant temperature sensor connector
and engine ECU connector.

2. Measure resistance of the engine coolant


temperature sensor.
• Disconnect the coolant temperature sensor
connector.
(1) Engine coolant temperature (2) Main ECU connector
sensor connector

Engine coolant
temperature sen- Main ECU
sor

Engine coolant tem-


perature Sensor 1 8
(Red)

GND (Blue) 2 36

U-17 1-27

KiSC issued 09, 2016 A


SERVICING
1. ELECTRICAL 3. Handling displayed error warning on the LCD

Normal Conduction

3.8 Handling E:020 Lever lock


solenoid error
When the ECU outputs to lever lock solenoid, detection
port is Low.
Checking on the meter panel
1. Check the meter panel.

(1) Lever lock switch

2. Measure resistance of the level lock solenoid.


• Disconnect the lever lock solenoid connector.

(1) Warning lamp (2) E:020 lever lock solenoid er-


ror

2. Check the lever lock switch and the lever lock


solenoid in tester mode.

Lever lock Normal 10 Ω ± 20%


Lever lock up
down

14: ON / OFF Checking the wire harness


SET-1 Lever lock ON OFF 1. Measure voltage of the wire harness.
Tester switch
• Disconnect the lever lock solenoid connector,
15: ON / OFF and operate the lever lock switch.
Lever lock sole- ON OFF
noid

Checking devices
1. Check the lever lock switch.
• Check connection for connector. (loose or poor
contact)
• Disconnect to reconnect connectors, and to
check in tester mode.
• Check damaged of cover for the wire, and if not
touching the body.
(1) Lever lock solenoid connec-
tor

Lever lock switch Lever lock switch “ON”


Normal “OFF” ON

0V 12 V

2. Check conduction for the wire harness.


• Turn the key switch to “STOP” to disconnect the
lever lock switch connector, lever lock solenoid
connector and main ECU connector.

1-28 U-17

KiSC issued 09, 2016 A


SERVICING
3. Handling displayed error warning on the LCD 1. ELECTRICAL

Checking devices
1. Check the battery.
• Check to be not jump-start with 24 V.
• Check to be not used with 24 V battery.

(1) Lever lock switch connector (3) Main ECU connector


(2) Lever lock solenoid connec-
tor

Lever lock Lever lock


Main ECU
switch solenoid (1) 12 V (2) 24 V

SOL+ (Red) - 1 1 2. Measure voltage of the alternator.


GND (Blue) 42 2 -
• Measure between terminal B of the alternator
and body GND.

Normal Conduction

3.9 Handling E:025 Battery


overcharging
Supply voltage over 18 V
Checking on the meter panel
1. Check the meter panel.

Engine stop Engine running


Normal
12 V Approx. 14 V

3.10 Handling E:026 Anti-theft


antenna error
Non signal from the anti-theft antenna.
Checking on the meter panel
1. Check the meter panel.

(1) Warning lamp (2) E:025 battery overcharging

2. Check the battery voltage in tester mode.

SET-1 2: ○○.○ V Engine stop Engine running


Tester Battery voltage 12.0 V Approx. 14.0 V

U-17 1-29

KiSC issued 09, 2016 A


SERVICING
1. ELECTRICAL 3. Handling displayed error warning on the LCD

3.11 Handling E:027 12 V error


12 V detection port is High (Short circuit in the 12 V
line).
Checking on the meter panel
1. Check the meter panel.

(1) Warning lamp (2) E:026 Anti-theft antenna er-


ror

2. Check the anti-theft antenna in tester mode.

SET-1 29: ON / OFF


OFF
Tester Anti-theft antenna

(1) Warning lamp (2) E:027 12 V error


Checking devices
1. Check the anti-theft antenna. Checking devices
• Check connection for connector. (loose or poor 1. Check the engine speed sensor, and anti-theft
contact) antenna.
• Disconnect to reconnect connectors, and to • Check connection for connector. (loose or poor
check in tester mode. contact)
• Check damaged of cover for the wire, and if not • Disconnect to reconnect connectors, and to
touching the body. check in tester mode.
• Check whether the anti-theft lamp is blinking or • Check damaged of cover for the wire, and if not
not. touching the body.
• Check whether the anti-theft lamp is blinking or
not.

(1) Anti-theft lamp

1-30 U-17

KiSC issued 09, 2016 A


SERVICING
3. Handling displayed error warning on the LCD 1. ELECTRICAL

(1) Anti-theft antenna connector (2) Engine speed sensor con-


nector

Key switch “STOP” Key switch “RUN”n


Normal
0V 12 V

2. Check conduction for the wire harness.


• Turn the key switch to “STOP” to disconnect the
engine speed sensor connector and anti-theft
antenna connector and the main ECU
connector.

(1) Anti-theft lamp (3) Engine speed sensor con-


(2) Anti-theft antenna connector nector

Checking the wire harness


1. Measure voltage of the wire harness.
• Disconnect the engine speed sensor connector
and anti-theft antenna connector.

(1) Anti-theft antenna connector (3) Main ECU connector


(2) Engine speed sensor con-
nector

U-17 1-31

KiSC issued 09, 2016 A


SERVICING
1. ELECTRICAL 4. Registering the black key

Engine Anti-theft an- 3. Insert the black key when lights key insertion lamp.
Main ECU
speed sen- tenna con- GND
connector
sor nector

3 5 37 -

2 - 3 -

1 2 - ○

Normal Conduction

4. Registering the black key


IMPORTANT
• Delete previous registration of the black keys if
register other black key newly. NOTE
• Does not register the black key if lost the red • Do not turn the key switch.
key.
4. Remove the black key when lights key pull-out
• Do not put the metal ring/fob with the red or
lamp.
black keys. There is possibility that not able to
register the key or activate the machine.
• Do not bundle the red or black keys together.
There is possibility that not able to register the
key or activate the machine.

1. Insert the red key to the key switch and press SW3.

5. Turn the key switch to “RUN” with black key when


complete all key registration.

NOTE
• Do not turn the key switch.
2. Remove the red key when lights key pull-out lamp.

1-32 U-17

KiSC issued 09, 2016 A


APPENDICES

1. DISPLAY FLOW CHART


2. WIRE HARNESS
3. CONNECTOR CHART
4. ELECTRICAL CIRCUIT DIAGRAM
1. DISPLAY FLOW CHART

SW name Operation Symbol


KEY STOP short press
Hour-meter SW3(1)
Long press

short press
SW2(2)
Long press
[ Normal mode ] In case of error
(2) (1)
KEY RUN
Hour-meter Clock Tachometer (Engine speed) Error code
Blinking : While engine running

Error warning list

Display Lamp Error Cause(s)

Does not communicate between the main ECU


- CAN communication error and the meter

High coolant temperature Coolant temperature is more than 117℃ and


less than 122℃

Engine oil pressure error Oil switch is ON while on running the engine

[ User settings mode ] Engine overheating Coolant temperature is more than 122℃

Work light Normal mode


ON → OFF Battery charging error Charge switch is ON while on running the engine
Periodic-check information Periodic-check Code Periodic-check Code Complete periodic-check
Complete Incomplete
- Fuel sensor error Breaking in fuel sensor
Y N
- Coolant temperature sensor error Breaking/short coolant temperature

- Lever lock system error Short lever lock SOL

- Travel speed shift system error Short travel speed shift SOL

- Battery overcharging Battery overcharging

- Anti-theft antenna error Antenna error


Clock setting Year Month Day

- 5V error Short 5V line

- 12V error Short 12V line


Normal mode
Switching 12/24h Hour Minute

U-17 (1/3)
Tester mode item list
[ Service dealer mode ] No. Item Display

1 Tachometer (Engine speed) ○○○○rpm


KEY RUN
2 Battery voltage ○○.○V
While pressed SW3 Tester
3 Oil SW ON OFF
4 Battery charge SW ON OFF
5 Starter SW ON OFF
6 Work light SW ON OFF

Red error history Error Error count Recent hour meter Recent year 7 Coolant temperature sensor (voltage) ○.○○V
8 Coolant temperature sensor (temperature) ○○℃
1 digit of years
9 Fuel sensor (voltage) ○.○○V
10 Fuel sensor (resistance) ○○○Ω
Recent month/day First hour meter First year after clearing First month/day after
after clearing error history error history clearing error history 11 Feed SW ON OFF
12 Travel speed shift SW ON OFF
13 travel speed shift SOL ON OFF
First hour-meter First year First month/date
14 Lever lock SW ON OFF
15 Lever lock SOL ON OFF
Long pressing sw2 switch error item.
AUX1 knob SW (voltage)/
16 Travel pressure sensor (voltage) ○.○○V
17 AUX1 knob SW (setting voltage LH) ○.○○V
18 AUX1 knob SW (setting voltage neutral) ○.○○V
19 AUX1 knob SW (setting voltage RH) ○.○○V
Error history Clear Not clear
Clear error history Clear confirmation
20 AUX1 SOL (current) ○.○A
Y N
21 AUX hold SW ON OFF
22 AUX SW ON OFF
23 AUX1 RH setting value ○○×10mA
24 AUX1 LH setting value ○○×10mA
Dealer setting 0: Unknown
1: Red
2: Black
25 Key type 3: Yellow
4: Green
5: Red yellow
Same as error-history 6: Red greed

Read all error history Error code Total error count Error count
ON: match
Long press SW2 to change error code. 26 Anti-theft key analysis (registered key)
OFF: mismatch

ON: deactivation
27 Anti-theft mode
OFF:activation
Set-1
ON: existence
28 Key
OFF: non-existence

ON: Error
29 Anti-theft antenna
OFF:normal

U-17 (2/3)
Dealer setting AUX knob-switch setting

AUX start-up point settings


(with attachment)

AUX start-up point settings


(without attachment)

AUX fine setting

Model setting (no-05)

Model setting Model Region AUX

no-05 Model setting


Clear periodic check information Auto Manual Model Region
(no-06)
Clear periodic check information U17, U-17, U17CR
N Y 001
U17-3, U17-3α
001 Japan

U20, U20-5S, NA
002 002
U-20-3s, 020CR
Periodic check lamp (no-07)
Blink Not blink 003 U25, U-25S 003 AU
Periodic check lamp
Y N 012 004 EU

013 007 Others


Time-offset for periodic check (no-08)
024 KX015
Time-offset for periodic check Set time-offset
025 KX016

026 KX018
Clock setting lamp (no-09) Inform Pass
Clock setting lamp
027 KX019
Y N
028 U27

Travel buzzer (no-10) Activation Deactivation


Travel buzzer
Y N

Travel speed shift SW


selects hand/foot (no-11) Foot Hand
Travel speed shift SW
selects hand/foot Y N

U-17 (3/3)
2. WIRE HARNESS
MAIN HARNESS
(22) (21) (19) (18)

(20)

(23)

(45)

(17)
(1)
(46)

(4)

(2) (15)
(47) (48) (49)
(3)
(14)
(12)
(9)
(13)
(44)
(50)
(6) (7) (8)

(32)

(11)

(31)
(34)
(30)

(29) (36)
(33)
(28)

(27)

(37)

(42)
(25)
(43)
(38)
(35) (41)

(40)

(39)

U-17 (1/2)
MAIN HARNESS
(1) Meter panel (2) Panel SW (3) Electrical_buzzer (4) Key SW (6) Switch (beacon) (7) Antenna unit (8) Cap (9) Horn SW

(11) Fuel pump (12) GND1 (13) GND2 (14) Solenoid (lever lock) (15) Solenoid (Travel speed) (17) Diode (18) Starter relay (19) Light relay

(20) Horn relay (21) Cabin relay (22) Glow relay (23) ESS relay (25) Travel speed SW (27) Cabin (4P) (28) Cabin (1P)

(29) Diode (horn) (30) Horn (+) (31) Horn (-) (32) Fuel sensor (33) To work light harness (34) Electrical outlet (35) Lever lock SW (36) Engine REV sensor (37) 232C

(43) Fuse boxt (38) CAN (39) Battery (40) ECU (main) (41) SBF (42) SBF (44) Water temperature
sensor

STOP
50A 50A
5A 30A 5A 15A 10A 5A 5A 5A 50A
Horn Engine Meter WORK Horn AUXILIARY ECU
Starter
SW stop (+B) LIGHT (+B) (+B)
5A 10A 5A 5A 10A 15A 15A 15A (45) Engine stop SOL (46) Glow (47) Alternator (48) Alternator (+B) (49) Oil SW (50) Starter
ECU Fuel Lever ALTER P.SOURCE/ AUXILIARY AUXILIARY
Relay
(AC) pump lock NATOR BEACON 2 1

U-17 (2/2)
3. CONNECTOR CHART (SG)
232C BOX(SBF) TO_DIODE(HORN) FUEL_PUMP LAMP. CANOPY, L(+) SOLENOID(ENGINE_STOP) SWITCH(DISPLAY/ TO_(LAMP_CNP(-)) TRAVEL_SENSOR(L)
USER_CHANGE)
2 1 1 1 2 1 1
1 2 3 4 2 1 1 3 2 1
4 3 2 3 2 4 3

SUMITOMO_090 YAZAKI YAZAKI


YAZAKI_62Z YAZAKI YAZAKI_CN(A) YAZAKI_CN(A) SUMITOMO_MT/HM090 SUMITOMO_DL040
7123-7740-40 6098-0017 7123-2820-30 CB 7123-2830 6180-4181 ___ 6189-0734
7157-5470
CAP(232C) BUZZER(+) DIODE(HORN_SW_PROTECT) GLOW LAMP. CANOPY, L(-) SOLENOID(LEVER_LOCK) SWITCH(LEVER_LOCK) TO_(LAMP,SOURCE(-)) TRAVEL_SENSOR(R)

1 2 1
1 1 1
2 1 2 1 3 2 1
3 4 1 2

YAZAKI ___ YAZAKI YAZAKI SUMITOMO_DL040


YAZAKI YAZAKI SUMITOMO_DL090
CA AMP_EJ-174352-2 ___ 6189-0734
7234-2604-40 CB 7321-9822 M4 6195-0003
ALTERNATOR(+B) BUZZER(-) TO_DIODE(HORN_SW_PROTECT) GLOW_RELAY LAMP. CANOPY, R(+) SOLENOID(TRAVEL_SPEED) TO_MAIN(BATTERY) ,+B TRAVEL_SPEED_SWITCH

1 2 1
1 1
2 1 2 1 1 2 1
4 3

--- YAZAKI YAZAKI


SUMITOMO_090 YAZAKI AMP_EJ-174352-2 YAZAKI_58L SUMITOMO_DL090
M6 CA 6098-0017 7123-9246 CB 7123-4113-30 6195-0003

ALTERNATOR(IG,L) CABIN_RELAY ELECTRICAL_BUZZER GND1 LAMP. CANOPY, R(-) STARTER(+B) SWITCH(WORK_LIGHT) TO_BATTERY(+B) ECU(MAIN)

1 2 1 1 1 1 2 3
1
1 1
2 4 3 2 4 5 6

YAZAKI_CN(A) YAZAKI_CN(A) YAZAKI_CN(A) YAZAKI YAZAKI


YAZAKI SUMITOMO_HMDC120 YAZAKI_58L 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
7123-2820 7123-2840-30 7123-2820 7009-1836 CA 7003-1171-02 6430-6581 7122-4113-30
44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23
ANTITHEFT_ CAN ELECTRICAL_OUTLET GND2 LCD_METER STARTER(50) TO_(CAB_POWER) TO(MAIN_REV._SENSOR)
ANTENNA_UNIT
1 1 2 1
1 2 3 7 6 5 4 3 2 1
2 1 2 1 1 2 3
4 5 6 14 13 12 11 10 9 8 4 3
AMP_SUPER_SEAL
SUMITOMO_MT YAZAKI_62Z YAZAKI YAZAKI YAZAKI_040 YAZAKI YAZAKI_CN(A) YAZAKI_SWP 1376886-1
6189-6171 7123-8520-40 7123-8322 7009-1836 7283-5832 7123-2810 7123-2840-60 7222-7434-40

CAP(ANTITHEFT_ CAP(CAN) ENGINE HORN(+) LIGHT_RELAY STARTER_RELAY TO_MAIN(LAMP,CNP) (+) TO_(REV._SENSOR_MAIN) FUSE_BOX
ANTENNA_UNIT)

3 2 1 2 1 2 1 1 2 1 3 5 7 9 11 13 15 17 19
1 2 1 1 3 2 1
6 5 4 4 3 4 3 3 4
2 4 6 8 10 12 14 16 18 20
SUMITOMO_MT/HM090 YAZAKI YAZAKI YAZAKI_250 YAZAKI_CN(A) YAZAKI_CN(A) YAZAKI_CN(B) YAZAKI_SWP
6180-6181 7234-2601-40 7003-1172-02 7123-2010 7123-2840-30 7123-2840-30 7122-2845-60 7222-7434-40

BATTERY(+) CAP(CAB_POWER) ENGINE_REV._SENSOR HORN(-) OIL_SWITCH STARTER_SWITCH TO_(CAB_POWER_GND)


21 23 25 27 29 31 33 35 37 39
1
1 2 2 1
3 2 1 1 1 1 22 24 26 28 30 32 34 36 38 40
3 4 3

YAZAKI YAZAKI_CN(A) YAZAKI YAZAKI_250 AMP_250 YAZAKI_58X YAZAKI_CN(A) YAZAKI


7003-2327-02 7122-2840-60 7283-8732-40 7123-2010 172320-2 7123-6234-40 7122-2810-30 7154-5334

BATTERY(-) CAP(CAB_POWER) ESS_RELAY HORN_RELAY SBF(STOP) SWING_FRAME(-) TO_MAIN(LAMP,CNP) (-)

1
2 1 2 1
1 2 1 1 1
4 3 4 3

YAZAKI YAZAKI YAZAKI_CN(A) YAZAKI_CN(A) YAZAKI YAZAKI YAZAKI_CN(B)


7003-2327-02 7123-2810-30 7123-2840-30 7123-2840-30 7354-5868-30 7106-0104-02 7123-2815-30

CAP(TRAVEL_ALARM) FRONT_WORKLIGHT(+) HORN_SW(HS) SENSOR(FUEL) SWING_FRAME(BODY-EARTH) TO_(LAMP,CNP(+)) TO_MAIN(WORKLIGHT)

1 1 1
1 3 2 1 1 1
2 2 2

YAZAKI_CN(A) YAZAKI_58M YAZAKI_SSD YAZAKI YAZAKI YAZAKI_CN


YAZAKI 7122-6020
7122-2820-30 7283-8730-30 7003-1171-02 ___ 7122-2820

DIODE(HORN) FRONT_WORKLIGHT(-) SENSOR(WATER_TEMP) TO_(LAMP_SOURCE(+)) TO_WORKLIGHT

1 1
1 2 1
1 2 2
YAZAKI YAZAKI_CN(A)
YAZAKI YAZAKI AMP_EJ-178449-6
7321-9822 ___ 7123-2820

U-17
4. ELECTRICAL CIRCUIT DIAGRAM

TO_BATTERY(+B) TO_(MAIN(BATTERY),+B BATTERY(+) W/H32 BATTERY(-) SWING_FRAME(-) SWING-FRAME


N_BI: 5.00 W 1 1 N_BI: 5.00 W N_BI: 5.00 W + BASE: 30.0 B/Y BATTERY(-) GND1 BASE: 3 B Composition Specification Code Notes
N_BI: 20.0 f B/R W/H33 W/H33 A-1 C-1
BATTERY GND2 BASE ALL-USE
D-1
- GND1 GND2
RA221-53224 GND3
E-1
AI AutoIdle
CORD,BATTERY(+) GND4
AT AntiTheft
F-1
GND5
GND1:POWER
SWING_FRAME(BODY-EARTH) G-1 GND2:ECU,SENSOR N_AT No.AntiTheft
BASE: 30.0 B/Y BODY_EARTH GND6
W/H34 B-1 H-1
BI BatteryIsolator
ENGINE ENGINE N_BI No.BatteryIsolator
BASE: 30.0 B/Y ENGINE
W/H34 1
ES EngineStopSW
N_ES No.EngineStopSW
A2 ArmLimit
BOX(SBF) SBF(ALTERNATOR) BOX(SBF) SWITCH,STARTER CR Crane
BASE: 5.0 R 3 4 BASE: 5.0 R
50 BCN Beacon

START
OFF

ON
SBF(MAIN) BOX(SBF) Plug-in_type OA OverloadAlarm

BASE: 3.0 R

R
N_BI: 5.00 W 1 BASE: 5.0 R
50 2 STARTER_SWITCH
W/H00 RA231-53410 W/H(MAIN,THEFT)

BASE: 5

BASE: 5
7357-5470 SBF BASE: 3 R/W R/W TRB TravelAlarm
BOX(SBF) Plug-in_type 1
RA238-53410 W/H(MAIN,THEFT,EU)

N_BI:
BASE: 3 B/W B/W
HT Heater
7357-5470 SBF 2
BASE: 3.0 R BASE: 3.0 R
3
R
AC A/C RA238-53310 W/H(MAIN,NA)
OTS HydraulicOilTempSensor W/H04 RA228-96581 W/H(TRAVEL_ALARM)
W/H11 RA231-53331 W/H(ENG,REV,SENSOR)

R/W
ACD Domestic-A/C(JP)
W/H12 RB237-53363 W/H(FRONT)

BASE: 3 B/W
BASE: 3.0
ACM A/C-mode
AUX1 Grip(L)(LeftHold) W/H18 RC418-53391 W/H(ELECTRIC,SOURCE)
AUXC Grip(L)(LeftHold)(CAP) W/H23 RC418-53381 W/H(LIGHT)
AUX2 Grip(R)(RightHold) W/H32 RA221-53224 CABLE,BATTERY(+)
HS HornSW(RightGrip) W/H33 RA231-53261 CORD,BATTERY(-)
HSE HornSW(RightGrip,Export) W/H34 RA221-53242 CORD(BODY EARTH)
CAB CAB(8+4)
CABIN_RELAY RELAY(STARTER) CABIN_RELAY CNP Canopy
BASE: 3.0 R NO NO BASE: 3.0 W
1 3 AB AngelBlade
BASE: 0.50 L COIL COIL BASE: 0.30 B
2 4 NB NormalBlade
GND2 TAB TiltAngle
TSP TravelspeedSwitchPedal
FS FuelSupply-pump
N_FS No.FuelSupply-pump

ALTERNATOR(+B) ASSY_ALTERNATOR MF Multi


BASE: 5.0 R
B-1
+B
CRSD DENSO
ALTERNATOR(IG,L) CRSB BOSCH
BASE: 1.25 Y/R IG
A-1
water-proof BASE: 0.75 f W/R L
NCRS No.CRS
A-2
IC ALT9 1G090-64010
FUSE(ALTERNATOR) FUSE_BOX W/H00 ALT7 1G070-64010
30 BASE: 1.25 Y/R STARTER(50) ASSY_STARTER
10 BASE: 3.0 B/Y 50
COMMON ALL-USE
MiniFuses A-1
N_BI: 20.0 f B/R 30_+B
FUSE_BOX FUSE(LEVER_LOCK) FUSE_BOX B-1
W/H32
BASE: 3.0 R/W 27 28 BASE: 0.50 f L/W
5 STARTER(+B)

MiniFuses M
FUSE_BOX

GLOW GLOW_PLUG
LCD_METER
METER(M1) LCD_METER
1 BASE: 0.50 B/W
GLOW_RELAY RELAY,GLOW GLOW_RELAY 7
ACC N.C(GND)
1
BASE: 5.0 R NO(+) NO(-) BASE: 3 R/B 3clinder BASE: 0.50 R BATT N.C(GND)
3 4 8 2
BASE: 0.5 R/B COIL GND BASE: 0.50 B/R N.C(GND) N.C(GND)
1 2 9 3
BASE: 0.50 BR CAN_L N.C(GND)
10 4
BASE: 0.50 BR/W CAN_H N.C(GND)

STARTER_RELAY RELAY(STARTER) STARTER_RELAY 2 Twist


11
N.C(GND) GND
5
BASE: 0.50 B
BASE: 3 B/W NO NO BASE: 3.0 B/Y 12 6
1 3
BASE: 0.5 R/B
2
COIL COIL
4
BASE: 0.5 R/W GND2

SBF(STOP) SBF(ESS) SBF(STOP) SOLENOID(ENGINE_STOP) ASSY_SOLENOID


NCRS: 3.0 R/W 1 2 NCRS: 3.0 R/W PULL
50 1 COIL SOLENOID(ENGINE_STOP)
FUSE_BOX FUSE(STARTER_SIGNAL) FUSE_BOX Plug-in_type COMMANDER
GND NCRS: 3.0 B
BASE: 3 B/W 20 3
19 BASE: 0.5 Y/B
SBF(STOP)
5
NCRS: 3.0 R/W
MiniFuses 2
HOLD
GND2
FUSE_BOX
FUSE(ECU,METER(+B)) FUSE_BOX
5 BASE: 0.50 R
5
water-proof

MiniFuses
FUSE_BOX FUSE(ENGINE_STOP) FUSE_BOX ESS_RELAY RELAY(STARTER) ESS_RELAY
BASE: 5 R 4 3 NCRS: 3.0 R/B NCRS: 3.0 R/B NO NO NCRS: 3.0 R/W
30 1 3
ES: 0.5 R/B COIL COIL
MiniFuses 2 4
SOLENOID(LEVER_LOCK) SOLENOID SOLENOID(LEVER_LOCK)
FUSE(HORN-SW) FUSE_BOX BASE: 0.50 f G/W R(+) B(-) BASE: 0.50 G
1 HS: 0.50 LG 1 2
5
MiniFuses
FUSE_BOX

SOLENOID(TRAVEL_SPEED) SOLENOID SOLENOID(TRAVEL_SPEED)


BASE: 0.50 Y R(+) B(-) BASE: 0.50 B
1 2

GND2

ANTITHEFT_ANTENNA_UNIT CAP(ANTITHEFT_ANTENNA_UNIT)
ANTENNA(ANTITHEFT)
OIL-SWITCH
BASE: 0.50 G/W water-proof SWITCH,OIL AT: 0.5 Y/R
6 6
BASE: 0.75 f L
AT: 0.5 R
1 3 3
SWITCH(LEVER_LOCK) SWITCH(LEVER_LOCK)
SWITCH,LIMIT AT: 0.50 W/B
5 5
BASE: 0.50 f L/W BASE: 0.50 f G/W AT: 0.5 W
2 1 1 1
AT: 0.5 G
4 4
AT: 0.30 B AT: 0.5 B
2 2 1
SWITCH(DISPLAY/USER_CHANGE) SWITCH(METER,2) SWITCH(DISPLAY/USER_CHANGE) ECU(MAIN) cutoff
W/H00 W/H00
water-proof

BASE: 0.30 B
3
L R
1
BASE: 0.5 R/B ECU(MAIN) ECU(MAIN) GND1
AT: 0.5 W TxD(RF-UNIT) AUX-Solenoid(Right)
BASE: 0.30 B G Y BASE: 0.5 Y/B
13 - 44
GND2 4 2
AUX-Solenoid(Left)
GND2 AT: 0.5 G RxD(RF-UNIT) 22
14 - AUD-Solenoid-FeedBack
water-proof BASE: 0.75 f W/R Charge-Input 35
water-proof 9
Travel-Speed-Sol BASE: 0.50 Y

Y/R
BASE: 0.75 f L Engine-Oil-SW
41
31
Wakeup-Signal-OUTPUT BASE: 0.50 B/W

0.5
BASE: 0.5 R Front-Walk-Light-SW
39
10
AT: 0.50 L/R

AT:
ANTITHEFT-HORN-RELAY
AUX-Hold-SW 18
32
LEVER-LOCK-SOL BASE: 0.50 G
BASE: 0.5 Y/B Starter-SW 42
11
CAN CAP(CAN) CAN
NB: 0.50 Y/B Travel-Speed-SW
BASE: 0.50 BR/W CAN(H)
TSP: 0.5 R/W 33 ANTITHEFT-RELAY 1 1 1
BASE: 0.50 G/W Lever-Lock-SW
19 BASE: 0.50 BR CAN(L)
34 BASE: 0.5 R/W 2 2 2
W/B

Starter-Auto-Release
1 Twist
W/B

20
AUX-Activation-SW
BASE: 0.50 B/R
CAN(CAP)
12 Glow-Relay
0.50

21
0.50

Remote-WakeUp-SW
27 Antitheft-Flasher-LED AT: 0.5 R
TRAVEL_SPEED_SWITCH SWITCH,LIMIT TRAVEL_SPEED_SWITCH 16 ELECTRICAL_BUZZER BUZZER,BACK
NB:

AT:

TSP: 0.5 R/B B B TSP: 0.5 R/W Warninng-Buzzer BASE: 0.50 Y/B water-proof BASE: 0.5 Y/R AV0.5R(+)
BASE: 0.5 R/B DISPLAY-CHANGE-SW
2 1 15 1
28 water-proof BASE: 0.50 Y/B AV0.5B(-)
BASE: 0.5 Y/B USER-CHAGE-SW CAN-H-1 BASE: 0.50 BR/W 2
6 - 25
BASE: 0.75 f W/B +12V-OUTPUT CAN-H-0 BASE: 0.50 BR/W
37 - 23
Hand-SW-1 CAN-L-0 BASE: 0.50 BR 232C CAP(232C) 232C
SENSOR(WATER_TEMP) SENSOR,WATER_TEMP. SENSOR(WATER_TEMP) 1 - 24 BASE: 0.5 Y/R
4 4 4
+B

Hand-SW-2 CAN-L-1 BASE: 0.50 BR


BASE: 0.75 f Y GND BASE: 0.75 f B/Y BASE: 0.5 B GND
2 - 26 3 3
1 2
TxD(MainCPU) BASE: 0.50 L GND2 BASE: 0.50 L
3
Txd
SENSOR(FUEL) SENSOR,FUEL SENSOR(FUEL) +5V-OUT - 5 2 2 2
BASE: 0.50 L FUEL_SENDER GND BASE: 0.50 B/Y 38 BASE: 0.50 B/O BASE: 0.50 B/O Rxd
RxD(MainCPU) 1 1
1 2 BASE: 0.75 f B/Y 1
GND(Senser-Use) - 4
232C(CAP)
DUMMY
36 -
3
BASE: 0.50 L Fuel-Senser
30
BASE: 0.75 f Y Water-Temp-Senser
8 -
AUX-Control-Pot
29 -
Null
TO_(REV_SENSOR_MAIN) TO_(MAIN_REV_SENSOR) ENGINE_REV._SENSOR SENSOR(ROTATION) ENGINE_REV._SENSOR 7 -
BASE: 0.75 f W/B BASE: 0.75 f B/R VCC SIGNAL BASE: 0.75 f LG BASE: 0.75 f G BASE: 0.75 f G ENGINE-REV-SIGNAL
3 3 3 2 2 2 3 -
BASE: 0.75 f B BASE: 0.75 f B GND(+) TO_(REV_SENSOR_MAIN) BASE: 0.5 R/B
1 1 1 TO_(MAIN_REV_SENSOR) AC-SW
43
TO_(REV_SENSOR_MAIN) TO_(MAIN_REV_SENSOR)
BASE: 0.5 Y/R
GND1 W/H11 W/H(ENGINE,REV,SENSOR) +B(Direct)
40 -
BASE: 1.25 B GND
17 -
BASE: 0.5 R/B
FUEL_PUMP ASSY_PUMP,FUEL GND1
BASE: 0.50 Y/R +
1
BASE: 0.50 B -
2
GND1
Y/R
0.5

FUSE(FUEL_PUMP) FUSE_BOX
L

N_BI:

26 BASE: 0.50 Y/R


5
0.50

MiniFuses
BASE:

FUSE_BOX FUSE(ECU-MAIN(AC)) FUSE_BOX


BASE: 3 R/W 23 24 BASE: 0.5 R/B
10
MiniFuses
FUSE(RELAY) FUSE_BOX
22 BASE: 0.50 L
5
MiniFuses
FUSE_BOX

FUSE_BOX FUSE(ECU-MAIN(+B)) FUSE_BOX


N_BI: 5 R 14 13 N_BI: 0.5 Y/R
5
MiniFuses
FUSE_BOX

DIODE(7321-9822)
FUSE(AUX1) FUSE_BOX
HORN_SW(HS) GRIP(RH) HORN_SW(HS) D_7321-9822
HS: 0.50 LG NO NO HS: 0.50 L/W TO_DIODE(HORN_SW_PROTECT) DIODE(HORN_SW_PROTECT) DIODE(HORN_SW_PROTECT) TO_DIODE(HORN_SW_PROTECT)
40 BASE: 2.0 f R
15 1 2 HS: 0.50 L/W
2 2
A C
1 1
BASE: 0.50 L/R
2 400V 1
MiniFuses DIODE(7321-9822) HORN_RELAY RELAY(STARTER) HORN_RELAY HORN(+)
ASSY_HORN
BASE: 0.50 L/W NO NO BASE: 1.25 L BASE: 1.25 L T1

FUSE_BOX FUSE(AUX2) FUSE_BOX AT: 0.50 L/R


1
COIL COIL
3
BASE: 0.50 B BASE: 1.25 B
A-1
T2
BASE: 3.0 W 37 38 BASE: 1.25 G/W 2 4 B-1
15 BASE: 0.50 L/R
HORN(-)
MiniFuses GND2 DIODE(7321-9822) GND2
FUSE(ELECTRICAL_OUTLET) FUSE_BOX TO_DIODE(HORN) DIODE(HORN)
D_7321-9822 DIODE(HORN) TO_DIODE(HORN)
36 BASE: 1.25 G BASE: 0.50 L C A BASE: 0.50 B
15 1 400V 2
MiniFuses DIODE(7321-9822) GND2
FUSE_BOX

W/H18 W/H(ELECTRIC,SOURCE)

LAMP,CANNOPY,R(+) LIGHT,WORK LAMP,CANNOPY,R(-)


BASE: 0.85 Y CA_R/B(+) CB_B(-) BASE: 0.85 B
A-1 B-1
W/H00 W/H18 TO_(LAMP,CNP(+)) TO_(LAMP,SOURCE(+)) TO_(LAMP,SOURCE(-) TO_(LAMP,CNP(-))
W/H18 W/H00
TO_(CAB_POWER) TO_MAIN(LAMP,CNP)(+)
BASE: 0.85 B BASE: 0.85 B 1 1 BASE: 3.0 B
BASE: 2.0 f Y 1 1 BASE: 0.85 Y BASE: 0.85 Y 1 1
1 1
BASE: 2.0 f R W/H23 W/H18 TO_(CAB_POWER_GND)
2 2 W/H18 W/H23 TO_MAIN(LAMP,CNP)(-) GND1
BASE: 0.5 BR/W 3 3 LAMP,CANNOPY,L(+) LIGHT,WORK LAMP,CANNOPY,L(-)
BASE: 0.85 Y BASE: 0.85 B
BASE: 1.25 G/W 4 4 CA_R/B(+)
A-1
CB_B(-)
B-1
ASSY

CAP(CAB_POWER_GND)
ELECTRICAL_OUTLET
ASSY_SOCKET ASSY
BASE: 1.25 G (+) (+)
W/H23 W/H(LIGHT) 1
1 CAP(CAB_POWER)
BASE: 2 B CAP(CAB_POWER_GND)
2
(-)
GND CAP(CAB_POWER)
GND1 1

3
SWHITCH_WORK_LIGHT
R

4
LOCK
FREE

0.5

SWITCH(WORK_LIGHT)
f
BASE:

BASE: 0.50 L
2.0

+B
1
S
SWITCH(WORK_LIGHT)
BASE:

2
FUSE(AUX(+B)) FUSE_BOX +1 BASE: 0.5 R
LIGHT,WORK KBM
5 LIGHT_RELAY RELAY(STARTER) LIGHT_RELAY TO_WORKLIGHT TO_MAIN(WORKLIGHT) TO_MAIN(WORKLIGHT) TO_WORKLIGHT
11 BASE: 0.5 BR/W
5 BASE: 0.5 R IL E BASE: 0.5 B
BASE: 2 f R/W NO NO BASE: 2 f Y BASE: 2 f Y BASE: 0.85 Y
CA_R(+) CB_B(-) BASE: 0.85 B BASE: 1.25 B
3 6
R

MiniFuses NULL
1 3 W/H00 1 1 W/H12 A-1 B-1 W/H12 2 2 W/H00
BASE: 0.5 R COIL COIL BASE: 0.50 B FRONT_WORKLIGHT(+) FRONT_WORKLIGHT(-)
4 GND1
BASE: 0.5

2 4
GND2 GND1
W/H12 W/H(FRONT)

FUSE_BOX FUSE(HORN-MAIN) FUSE_BOX


BASE: 5 R 10 9 BASE: 0.50 L/W
10
MiniFuses
FUSE(FRONT_WORKLIGHT) FUSE_BOX
7 BASE: 2 f R/W
15
MiniFuses

FUSE_BOX

U-17
INDEX
B L
black key lamp warning
registering.......................................................... 1-32 list.......................................................................1-15
bus description...........................................................1-3
M
C
meter panel................................................................ 1-7
clock setting function................................................................ 1-7
operating.............................................................. 1-9
composite terminal description.................................. 1-3 N
connector................................................................... 1-3
diagram description..............................................1-3 normal mode
handling precaution..............................................1-3 operating.............................................................. 1-7

D P
display mode..............................................................1-7 periodic-check information
operating.............................................................. 1-8
E
R
E:001 CAN communication error
handling............................................................. 1-22 relay
E:005 high coolant temperature layout................................................................... 1-6
handling............................................................. 1-22
E:014 engine oil pressure error S
handling............................................................. 1-23 service dealer mode.................................................1-16
E:015 engine overheating list.......................................................................1-10
handling............................................................. 1-24 operating............................................................ 1-16
E:016 battery charging error servicing...................................................................1-13
handling............................................................. 1-25 SET-1 (tester)
E:017 fuel sensor error operating............................................................ 1-16
handling............................................................. 1-25 SET-2 (read error history)
E:018 coolant temperature sensor error.................. 1-26 operating............................................................ 1-17
E:020 lever lock solenoid error SET-3 (clear error history)
handling............................................................. 1-28 operating............................................................ 1-17
E:025 battery overcharging SET-4 (dealer setting)
handling............................................................. 1-29 default settings...................................................1-20
E:026 Anti-theft antenna error No-05 (model settings).......................................1-18
handling............................................................. 1-29 No-06 (clear periodic-check information)........... 1-18
E:027 12 V error.......................................................1-30 No-07 (periodic-check lamp)..............................1-19
electrical circuit diagram No-08 (time-offset for periodic check)................1-19
description............................................................1-1 No-09 (clock setting lamp)................................. 1-19
unit symbol...........................................................1-1 No-10 (travel buzzer function)............................1-19
electrical device No-11 (travel speed shift switch)........................1-20
layout................................................................... 1-5 operating............................................................ 1-18
electrical wire SET-5 (read all error records)
clamp................................................................... 1-2 operating............................................................ 1-20
color coding..........................................................1-2 slow blow fuse
error warning layout................................................................... 1-6
list.......................................................................1-14
T
F
To the reader................................................................. 3
fuse troubleshooting........................................................ 1-13
layout................................................................... 1-6 electrical.............................................................1-13

U-17 I
U
user setting mode
operating.............................................................. 1-8

II U-17
EDITOR:
KUBOTA CORPORATION
CONSTRUCTION MACHINERY
SERVICE TECHNICAL SUPPORT DEPARTMENT
1-1 NAKAMIYA-OHIKE 1-CHOME, HIRAKATA-CITY, OSAKA, 573-8573, JAPAN
PHONE : (81)72-840-1195
FAX : (81)72-890-2883
E-mail : [email protected]

KUBOTA Corporation Printed in Japan 2016. 09, H, EI, EI, engusa Code No.RY911-24090

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