Man Instr RADius 700X
Man Instr RADius 700X
Instruction Manual
Copyright
© 2011 Kongsberg Seatex AS. All rights reserved. No part of this work covered by the
copyright hereon may be reproduced or otherwise copied without prior permission from
Kongsberg Seatex AS.
Disclaimer
The information contained in this document is subject to change without prior notice.
Kongsberg Seatex AS shall not be liable for errors contained herein or for incidental or
consequential damages in connection with the furnishing, performance, or use of this
document.
II RAD-D-EXER_00 / rev. 2
Instruction manual
Table of contents
1 PRODUCT DESCRIPTION ................................................... 1
1.1 System description ...................................................................................................1
1.2 System components ..................................................................................................1
1.4 EX classifications .....................................................................................................3
1.5 Product labelling ......................................................................................................4
2 TECHNICAL SPECIFICATIONS ........................................... 7
2.1 Transponder dimensions ..........................................................................................8
2.2 Battery box data .......................................................................................................9
2.3 Environmental data ..................................................................................................9
3 INSTALLATION................................................................ 11
3.1 Equipment required for safe installation ................................................................ 11
3.1.1 Clothing .................................................................................................................. 11
3.1.2 Equipment ............................................................................................................... 12
3.1.3 Tools – mounting .................................................................................................... 12
3.2 Installation of RADius 700X in Zone 1 .................................................................12
3.2.1 Transponder ID Code ............................................................................................. 12
3.2.3 TID cable ................................................................................................................ 16
3.2.4 Mechanical mounting ............................................................................................. 16
3.2.5 Connection of ground cable .................................................................................... 19
3.2.6 Cable glands ........................................................................................................... 19
3.2.7 Operational check ................................................................................................... 19
4 MAINTENANCE ................................................................ 21
4.1 Transponder maintenance ......................................................................................21
4.1.1 Battery replacement ................................................................................................ 21
4.1.2 Cables and terminals inspection ............................................................................. 22
4.1.3 Transponder ............................................................................................................ 22
List of figures
Figure 1 RADius 700X Transponder electronic unit front view with battery box ............ 2
Figure 2 RADius 700X Transponder electronic unit rear view......................................... 2
Figure 3 Battery box .......................................................................................................... 3
Figure 4 Equipment label .................................................................................................. 4
Figure 5 Warning label on electronic unit front ................................................................ 5
Figure 6 RADius 700X front view with dimensions ......................................................... 7
Figure 7 RADius 700X rear view with dimensions .......................................................... 7
Figure 8 RADius 700X side view with dimensions .......................................................... 8
Figure 9 DIP switch for TID code ................................................................................... 12
Figure 10 Battery box with connection board ................................................................. 14
Figure 11 Power terminal as delivered ............................................................................ 15
Figure 12 Connection of power terminal ......................................................................... 15
Figure 13 TID cable connector ........................................................................................ 16
Figure 14 Orientation of mounting axis for transponder ................................................. 17
Figure 15 Vertical and horizontal rail mounting ............................................................. 18
Figure 16 Ground wire .................................................................................................... 19
Figure 17 IS battery box top view ................................................................................... 21
List of tables
Table 1 TID settings ........................................................................................................ 13
IV RAD-D-EXER_00 / rev. 2
Instruction manual
Abbreviations
Terminology
RAD-D-EXER_00 / rev. 2 V
RADius 700X
References
[1] RADius 1000 User's Manual, 2008
[2] RADius 1000 Installation Manual, 2008
VI RAD-D-EXER_00 / rev. 2
Instruction manual
Safety warnings
1 PRODUCT DESCRIPTION
The RADius 700X Low Power Transponder is a passive radar reflector. Each
transponder returns a unique ID code to the RADius Interrogator (transmitter/receiver).
This allows for radar based measurements of the distance and bearing between the
transponder and an Interrogator, which is typically located on a vessel.
1. The transponder electronic unit which is located behind a plastic cover. This cover
is transparent to the radio frequency used.
2. The battery box which contains the encapsulated and current limited battery as the
energy source.
RAD-D-EXER_00 / rev. 2 1
RADius 700X
Figure 1 RADius 700X Transponder electronic unit front view with battery box
2 RAD-D-EXER_00 / rev. 2
Instruction manual
Welvyn
MFR4
390 R
+
XENO XL205F/T1
3.6 V Battery
IEC 60086-1 type E
Moulding compound
3M Scotch-Weld - DP190
Metal housing
1.4 EX classifications
The RADius 700X Transponder is approved as an intrinsically safe product (ib) with the
following additional classification:
Equipment group II, ATEX category 2 G product, gas group II B, temperature
class is T4, and specified ambient temperature rating is – 250C to + 600C.
RAD-D-EXER_00 / rev. 2 3
RADius 700X
The transponder can be installed in hazardous zone 1 and zone 2. See page VI for zone
information.
Note! The RADius 700X can also be used for applications requiring Group IIA
apparatus.
A label with the manufacturer's address is found on the left side of the battery box.
4 RAD-D-EXER_00 / rev. 2
Instruction manual
RAD-D-EXER_00 / rev. 2 5
RADius 700X
6 RAD-D-EXER_00 / rev. 2
Instruction manual
2 TECHNICAL SPECIFICATIONS
This chapter contains the physical properties of the RADius 700 X, battery box data and
environmental information. For general performance data reference is made to [1] and
[2].
RAD-D-EXER_00 / rev. 2 7
RADius 700X
8 RAD-D-EXER_00 / rev. 2
Instruction manual
Ingress protection
Transponder electronic unit: ...................................................................................... IP 66
Battery box: ................................................................................................................ IP 66
Temperature range
Operational: .............................................................................................– 250C to + 600 C
Storage: .................................................................................................... + 50C to + 400 C
RAD-D-EXER_00 / rev. 2 9
RADius 700X
10 RAD-D-EXER_00 / rev. 2
Instruction manual
3 INSTALLATION
This chapter covers installation of the RADius 700X transponder and information on
equipment required for a safe installation.
Note! For general information about the installation site please refer to the
written instructions “Explosion Protection Document” which shall be
located on site for work in hazardous areas.
Note! Installers that carry out work in hazardous areas are required to be
competent or be working under the supervision of a registered electrical
installer who is competent. The requirement for competency is further
reinforced in the main standard used for hazardous area electrical
installation work.
It is recommended that unless the relevant expertise and documents are held, or the
work is to be done under supervision of an electrical worker experienced in hazardous
area electrical work, electrical workers should avoid carrying out work involving a
hazardous area electrical installation.
3.1.1 Clothing
Installation personnel must be provided with suitable work clothes which cannot create
sufficient static to ignite.
RAD-D-EXER_00 / rev. 2 11
RADius 700X
3.1.2 Equipment
ATEX 100a certified gas alarm may be required.
Note! Since the TID code is intended to be altered by the installers, the default
code is not written on the equipment label. Therefore the actual code
selected must be recorded with a waterproof marker on the label before the
unit is put into operation.
12 RAD-D-EXER_00 / rev. 2
Instruction manual
150 0 0 0 0 0 0 180 0 0 1 1 1 1
152 0 0 0 0 0 1 182 0 1 0 0 0 0
154 0 0 0 0 1 0 184 0 1 0 0 0 1
156 0 0 0 0 1 1 186 0 1 0 0 1 0
158 0 0 0 1 0 0 188 0 1 0 0 1 1
160 0 0 0 1 0 1 190 0 1 0 1 0 0
162 0 0 0 1 1 0 192 0 1 0 1 0 1
164 0 0 0 1 1 1 194 0 1 0 1 1 0
166 0 0 1 0 0 0 196 0 1 0 1 1 1
168 0 0 1 0 0 1 198 0 1 1 0 0 0
170 0 0 1 0 1 0 200 0 1 1 0 0 1
172 0 0 1 0 1 1 202 0 1 1 0 1 0
174 0 0 1 1 0 0 204 0 1 1 0 1 1
176 0 0 1 1 0 1 206 0 1 1 1 0 0
178 0 0 1 1 1 0 208 0 1 1 1 0 1
Only codes from 150 to 208 can be used. We recommend a TID spacing of 10 between
each Transponder. For example: 152, 162, 172.
Check the identification code (TID). Transponders with the same ID code shall not be
located on the same side of a vessel/platform. See [2] for reference.
RAD-D-EXER_00 / rev. 2 13
RADius 700X
Just before the equipment is brought out to its final installation site in the EX zone, we
recommend to power-up the transponder by connecting the battery cable (see ) to the J3
connector on the connection board. This will activate the transponder. Assuming that
there is an Interrogator within the tracking range, a basic functional test can thus be
possible to perform.
14 RAD-D-EXER_00 / rev. 2
Instruction manual
Do not use the cable between the batter box and the
WARNING
electronic unit as a handle! This may later cause water
ingress through the cable glands.
RAD-D-EXER_00 / rev. 2 15
RADius 700X
Note! For proper system operation the longest axis of the transponder electronic
unit must be horizontal. See .
16 RAD-D-EXER_00 / rev. 2
Instruction manual
RAD-D-EXER_00 / rev. 2 17
RADius 700X
Avoid excessive bending and stressing of the cable between the battery box and the
transponder electronic unit. Bending radius of the cable should be kept at minimum 7
cm.
Note! Since there is no external cabling to the RADius 700X unit, separation
between intrinsically safe circuits and non-intrinsically safe circuits is not
an issue.
18 RAD-D-EXER_00 / rev. 2
Instruction manual
RAD-D-EXER_00 / rev. 2 19
RADius 700X
20 RAD-D-EXER_00 / rev. 2
Instruction manual
4 MAINTENANCE
This chapter contains advice on maintenance and service as well as troubleshooting
hints for the RADius 700X.
DANGER!
BATTERY SHALL NOT BE RECHARGED.
RAD-D-EXER_00 / rev. 2 21
RADius 700X
Verify that the Transponder is operating properly. See information in [1] and [2].
4.1.3 Transponder
4.1.3.1 Inspection
Regular inspections are required to ensure that the equipment has not deteriorated.
Inspection once a month is recommended.
Perform the following checks:
Check that the transponder electronic unit housing, the cable and the battery box are
free from physical damage.
Check that the cable glands are properly fastened and that there are no bad gaskets.
There shall be no corrosion on the metal parts.
Check that the mounting screws are properly fastened and that the mounting
orientation is correct.
22 RAD-D-EXER_00 / rev. 2
Instruction manual
Note! This hazard is not likely to be present when RADius 700X is mounted on an
all metal structure and in humid locations like offshore installations.
Disconnect battery wires in the battery box before replacement of transponder! Refer
to Figure 11 and Figure 12.
Replace with new electronic unit (this unit shall be fitted with connection cable).
Note! TID of the replacement unit must be set to the same as the failed unit.
4.3 Troubleshooting
If the transponder does not return any signal when it is in the tracking range of the
RADius 1000 Interrogator unit, this may be caused by the following:
RAD-D-EXER_00 / rev. 2 23
RADius 700X
24 RAD-D-EXER_00 / rev. 2
Instruction manual
5 DRAWINGS
This chapter contains outline drawings showing the mechanical dimensions of the
RADius 700X equipment.
RAD-D-EXER_00 / rev. 2 25
RADius 700X
26 RAD-D-EXER_00 / rev. 2
Instruction manual
RAD-D-EXER_00 / rev. 2 27
RADius 700X
28 RAD-D-EXER_00 / rev. 2
Instruction manual
APPENDIX A – EX CERTIFICATE
RAD-D-EXER_00 / rev. 2 29
RADius 700X
30 RAD-D-EXER_00 / rev. 2
Instruction manual
RAD-D-EXER_00 / rev. 2 31
RADius 700X
32 RAD-D-EXER_00 / rev. 2
Instruction manual
APPENDIX B – DECLARATION OF
CONFORMITY
RAD-D-EXER_00 / rev. 2 33
RADius 700X
34 RAD-D-EXER_00 / rev. 2
Instruction manual
INDEX
European norm ......................................................... V
EX device group........................................................ VI
A
EX zone ............................................................... VI, 14
explosive atmosphere ............................................... V
ambient temperature rating ..................................... 3
associated apparatus ................................................ V
ATEX ...................................................................... V, 3 F
ATEX directive ........................................................ VIII
authorised workshop .............................................. 23 field device ................................................................ V
field wiring ................................................................ V
B
G
battery ...................................................................... 1
battery box .................................................... 3, 14, 21 gas alarm ................................................................. 12
battery capacity ........................................................ 9 gas group II ................................................................ 3
battery connection .................................................. 14 gaskets .................................................................... 22
battery expected lifetime.......................................... 9
battery terminals .................................................... 22
H
bearing .................................................................... 19
bending radius ........................................................ 18
hazardous area .......................................................... V
humidity .................................................................... 9
C
I
cable gland .............................................................. 19
cleaning ................................................................... 22
ID code .................................................................... 13
corrosion ................................................................. 22
ingress protection ................................................. V, 9
current consumption ................................................ 9
inspection................................................................ 22
Interrogator ........................................................ 1, 12
D intrinsic safety ........................................................... V
intrinsically safe ........................................................ V
Declaration of Conformity....................................... 33 intrinsically safe product ........................................... 3
distance ................................................................... 19
drawings.................................................................. 25
L
E Loctite ..................................................................... 22
EC category .............................................................. VI
M
electromagnetic compatibility .................................. 9
electronic unit ................................................. 1, 3, 23
mast mounting ........................................................ 17
electrostatic discharge .............................................. V
mast or railing ......................................................... 17
encapsulated ............................................................. 1
moulded .................................................................... 3
ESD .......................................................................... 22
RAD-D-EXER_00 / rev. 2 35
RADius 700X
O T
safe area.................................................................... V
salt deposits ............................................................ 22 W
short circuit current .................................................. 9
static hazard ........................................................ 5, 23 warning/danger labels .............................................. 5
switch setting .......................................................... 13
36 RAD-D-EXER_00 / rev. 2