DPS 700 Cabinet

Installation Manual

Kongsberg Maritime Part no. 354361

357248/A
June 2011 © Kongsberg Maritime AS
Document history
Document number: 357248
Rev. A June 2011 First version.

Note
The information contained in this document remains the sole property of Kongsberg Maritime AS. No
part of this document may be copied or reproduced in any form or by any means, and the information
contained within it is not to be communicated to a third party, without the prior written consent of
Kongsberg Maritime AS.
Kongsberg Maritime AS endeavours to ensure that all information in this document is correct and fairly
stated, but does not accept liability for any errors or omissions.

Comments
To assist us in making improvements to the product and to this manual, we welcome comments and
constructive criticism.
e-mail: [email protected]

Table of contents

INTRODUCTION ................................................................ 3
System components ..................................................................................................3
SPECIFICATIONS .............................................................. 4
INSTALLATION ................................................................. 5
General information .................................................................................................5
Location on the Unit.................................................................................................6
Logistics ...................................................................................................................6
Handling ...................................................................................................................6
Mechanical installation.............................................................................................6
DPS 700 Cabinet .......................................................................................... 7
IALA Beacon antenna................................................................................... 7
GPS L1/L2 and GPS/GLONASS L1/L2 antennas ........................................... 7
UHF antennas............................................................................................... 8
Spotbeam antenna......................................................................................... 8
Installation of coax connectors on Superflex cable .......................................... 8
Electrical installation ................................................................................................8
External inputs and outputs............................................................................ 8
Installation procedure.................................................................................. 14
INSTALLATION DRAWINGS............................................. 15

Kongsberg Maritime AS
www.kongsberg.com
 Installation Manual

Introduction
This manual contains the information necessary to install the Seatex DPS 700 cabinet on
a vessel.
Seatex DPS 700 units are highly accurate DGPS positioning sensors. Equipped with
two (Inmarsat and Spotbeam) or more independent DGPS correction links, increased
accuracy and quality control in the positioning is achieved. DPS 700 units incorporate
internal IALA (International Association of Lighthouse Authorities) Beacon Receivers
for reception of DGPS correction data and a UHF Receiver for Petrobras corrections
in Brazil.
The DPS 700 system may be delivered with different sizes and types of monitors.
Installation of the monitor is therefore not part of this manual, but is described in a
separate installation manual. The installation procedures for the cabinet in this manual
have to be followed to achieve the specified accuracy of the product.
WARNING
The equipment includes high voltage (115/230 VAC) which means that the possibility
for getting an electrical shock is present.
Before commencing any installation work, read the guidelines for First Aid treatment of
personnel with electrical shock.
Note
Unless otherwise noted, all mounting brackets or frames mentioned within this document
are to be supplied by yard/customer.
The guidelines for installation presented here must be regarded as a base for detailed
plans prepared by the installation shipyard. These plans must include drawings,
instructions and procedures specific to the ship in which the equipment is to be installed.
These drawings must be approved by the local maritime classification society.
Unless stated otherwise, all installation work described in this document is to be
performed by yard/customer personnel. It is the responsibility of the yard/customer to
assure that their installation personnel are sufficiently qualified, and that proper caution
is taken to avoid injuries or damage to life, health, environment, equipment and property.

Kongsberg Maritime AS accepts no responsibility for any damage or injury to the

system, ship or personnel caused by drawings, instructions or procedures not prepared
by Kongsberg Maritime.

System components
The DPS 700 system comprises the following component parts:
1 DPS 132 unit including IALA beacon receiver
2 DPS 232 unit including IALA beacon receiver
3 Spotbeam demodulator
4 Inmarsat B demodulator

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5 Two DGPS 464 units

6 DPS 700 cabinet (12 U)
7 Keyboard with rollerball
8 Keyboard/monitor switch
9 Two network switches
10 Two power rails
11 IALA beacon antennas
12 GPS L1/L2 antenna
13 GPS/GLONASS L1/L2 antenna
14 UHF antennas
15 Spotbeam antenna
16 15" LCD display
17 Two 24 VDC power supplies
18 Narda coupler
19 Narda coupler cable kit
20 VGA interconnecting cables
21 Keyboard interconnecting cables
22 Data cables
23 Mains power cables
24 DPS 132 User’s Manual
25 DPS 132 Installation Manual
26 DPS 232 User’s Manual
27 DPS 232 Installation Manual
28 DPS 700 Site Manual
29 Addendum 1 to DPS 700 System

Specifications
Mechanical specifications
Refer to drawing number 36200–MA–022 for dimensions (see Installation drawings on
page 15).

Mechanical specifications
Width: 553 mm
Height: 660 mm
Depth: 600 mm
Weight: 64 kg with all equipment installed

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Electrical specifications
Voltage: 110 to 240 VAC, 50 to 60 Hz
Power consumption UPS 1 course: 80 VA (typical value at 230 VAC)
Power consumption UPS 2 course: 90 VA (typical value at 230 VAC)
Estimated error of power consumption: Up to 10%
Batteries: None, connection to UPS recommended

The UPS 1 course includes the KVM switch, Spotbeam demodulator, network switch #1,
DGPS 464 #1 and DPS 232 unit (see Figure 1).
The UPS 2 course includes the keyboard with roller ball, Inmarsat demodulator, network
switch #2, DGPS 464 #2 and DPS 132 unit (see Figure 1).

Environmental specifications
Enclosure material: Aluminium
Radiated noise: N/A
Heat dissipation: ~ Power consumption
Operating temperature range: -15 to +55°C (up to +55°C for 10 hours)
Recommended operating temperature: Room temperature (+20°C)
Storage temperature: -20°C to +70°C
Operating humidity: Maximum 95% non-condensation
Storage humidity: Less than 55%
Mechanical safety standard: IEC 60945/EN60945

Compass safe distance

Standard compass: 2.6 m Non-energised after magnetisation
(mounted in 6U cabinet) (worst case)
Other compass: 1.9 m Non-energised after magnetisation
(worst case)

If the DPS unit is not marked with a compass safe distance label, the unit shall be placed
seven meters from both standard compass and other compass.

Installation
General information
This chapter describes a typical ship installation of the DPS 700 Cabinet.
For external interfaces, refer to system layout drawing.

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Location on the Unit

The DPS 700 Cabinet is designed for indoor installation and should not be exposed
to heavy vibrations. The cabinet should not be installed close to heavy transformers
or similar.
The cabinet has an internal fan and requires free airflow from the rear out to the sides of
the unit. It is recommended that ventilation or air conditioning is provided in order to
keep the ambient operating temperature around +20°C.
It is also recommended that the area around the cabinet is kept free from dust and static
electricity.
All connections to the DPS 700 are on the rear side of the cabinet. Hence, available
space for cable connection and service must be adequate.
Since the keyboard is located in the cabinet, the distance between the monitor and the
cabinet should be limited to a practical range where the monitor may be seen and read
from the position of the cabinet.

Logistics
Safety: General safety precautions should be followed
when working in the mast or on deck.
Personnel qualifications: Trained electricians.
Minimum number of personnel: Two.
Recommended location for the DPS In the instrument room or on the bridge with
700 Cabinet: good ventilation.
Special tools required: None.

Handling
Care should be taken when unpacking and handling the equipment. A visual inspection
should be made to check that the equipment has not been damaged during shipment and
that all components and parts are present according to the packing list.
The equipment can be lifted by hand.
The equipment contains delicate electronic components - handle accordingly.

Mechanical installation
The mechanical installation of a DPS 700 system includes:
• Installation of the DPS 700 Cabinet (covered in this manual).
• Installation of IALA Beacon antennas.
• Installation of GPS L1/L2 and GPS/GLONASS L1/L2 antennas.
• Installation of UHF antennas.
• Installation of Spotbeam antenna.
• Installation of coax connectors/cables.

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DPS 700 Cabinet

The DPS 700 Cabinet should be securely mounted to the mounting rails which in turn
is mounted to the floor. Drilling plan for the resilient mountings is included in the
attached drawings no. 31438-MD-041 and 36200-MA-022 (see Installation drawings on
page 15). These drawings also contain additional mounting instructions.
Ensure that all cables are long enough to accommodate service from the front. The
cables should be long enough to make it possible to pull each 19" unit to the front of
the cabinet for disconnection of cables.
The cabinet must be mounted to ensure that the minimum cable bends (on the rear side)
are not violated. For the antenna cables, it may be necessary to use a short transition
RG-213 or RG-214 cable in order to route the cables properly into the cabinet.
Install the DPS 700 Cabinet as follows:
1 If not already mounted at delivery, attach the mounting rails to the DPS 700 Cabinet
feet using four bolts, washers and nuts at each foot.
2 Lift the DPS 700 Cabinet into its mounting position.
3 Mark on the floor the position of the four attachment holes in the mounting rails.
4 Lift the DPS 700 Cabinet away from its position.
5 Drill four holes in the marked positions on the floor.
6 Lift the DPS 700 Cabinet into its mounting position again.
7 Use four bolts, washers and nuts and attach the DPS 700 Cabinet to the floor.

IALA Beacon antenna

For installation of IALA antennas, refer to either the IALA Beacon Antenna Installation
Manual or the IALA Beacon Loop Antenna Installation Manual, depending upon which
antenna(s) are supplied with the ordered DPS 700 system.
Caution
If the antenna cable is attached to the DPS unit, do not attach the antenna
cable to the antenna when the DPS unit is running. If the antenna cable is
short-circuited with POWER ON, the IALA Bacon receiver will be damaged.

GPS L1/L2 and GPS/GLONASS L1/L2 antennas

For installation of GPS L1/L2 and GPS/GLONASS L1/L2 antennas, refer to the GPS
Antennas Installation Manual.
Caution
If the antenna cable is attached to the DPS unit, do not attach the antenna
cable to the antenna when the DPS unit is running. If the antenna cable is
short-circuited with POWER ON, the GPS receiver will be damaged.

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UHF antennas
For installation of UHF antennas, refer to the UHF, 450MHz Antenna Installation
Manual.
Caution
If the antenna cable is attached to the DPS unit, do not attach the antenna
cable to the antenna when the DPS unit is running. If the antenna cable is
short-circuited with POWER ON, the GPS receiver will be damaged.

Spotbeam antenna
For installation of Spotbeam antenna, refer to the Spot Beam Antenna Installation
Manual.
Caution
If the antenna cable is attached to the DPS unit, do not attach the antenna
cable to the antenna when the DPS unit is running. If the antenna cable is
short-circuited with POWER ON, the GPS receiver will be damaged.

Installation of coax connectors on Superflex cable

For installation of coax connectors, refer to the DPS/DARPS Coax Cable Installation
Manual.

Electrical installation
For electrical installation of the DPS 700 Cabinet, refer to the Cable List and Cable
Details documents for the specific project.
Cable termination and earthing details is described in the Kongsberg Earthing, Screening
and Power Supply Principles document (document number 848-161012).
Caution
All external cables connected to the DPS 700 Cabinet must be screened and
connected to ground in both ends. Make sure the cable screen is in contact
with the connector housing. «Pigtail» connections must be avoided.

External inputs and outputs

Connectors
The rear of the DPS 700 includes following panels:
• The rear panel of the DPS 132 unit.
• The rear panel of the DPS 232 unit.
• The rear panel of the DGPS 464 unit

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The rear panels contain communication ports for interfacing to external systems. In
addition, a USB port and a LAN port together with a power switch are located behind a
flip-up cover at the left-hand end of the front panel of the DPS 132 unit and the DPS
232 unit.
For a view of the connectors at the front of the DPS 132 and DPS 232 units, see Figure 2,
for a view of the connectors at the rear of the DPS 132 and DPS 232 units, see Figure 3,
for a view of the connectors at the rear of the DGPS 464 unit, see Figure 5 and for a view
of the connectors at the rear of the Inmarsat and Spotbeam demodulators, see Figure 6.
For a list of the connector types and there configuration, refer to the following four tables.

Table 1 DPS 132 and DPS 232 connectors

Connector Type Connected to

GNSS 1 N-connector 50 Ω female GNSS antenna
GNSS 2 N-connector 50 Ω female Not in use
IALA N-connector 50 Ω female IALA Beacon antenna
LAN 1 RJ45 – 10/100 Mbit/s Spare
LAN 2 RJ45 – 10/100/1000 Mbit/s Spare
LAN 3 RJ45 – 10/100/1000 Mbit/s DPS 132 and DPS 232: DiffCorrLink
RTCM/HP/XP/G2 fom Spotbeam/Inmarsat demodulator

LAN 4 RJ45 – 10/100/1000 Mbit/s Spare

USB 1 to USB 3 USB Spare
Mouse PS/2 Mouse
Keyboard PS/2 Keyboard
VGA HD 15 female Video Display Unit (monitor)
COM 1 9-pin Dsub male, DPS 132: Radio frequency/channel control for DGPS 464 #2
RS-232, 9600,N,8,1 Port 1
DPS 232: Radio frequency/channel control for DGPS 464 #1
Port 1
COM 2 9-pin Dsub male, Spare
RS-232, 9600,N,8,1
COM 3 RS-232, 57600,N,8,1 DPS 132: GPS Receiver Novatel OEMV2
(internal) DPS 232: GPS/GLONASS Receiver Novatel OEMV2
COM 7 RS-232, 9600,N,8,1 DPS 132 and DPS 232:
(internal) DiffCorrLink RTCM IALA Beacon receiver
COM 9 5-pin terminal, DPS 132 and DPS 232:
RS-422, 9600, N, 8, 1 DP Interface Output: GGA
COM 10 5-pin terminal, DPS 132 and DPS 232:
RS-232, 9600, N, 8, 1 DiffCorrLink RTCM from DGPS 464 Port 2
COM 11 5-pin terminal, DPS 132 and DPS 232:
RS-232, 9600, N, 8, 1 Gyro input NMEA_HDT
COM 12 5-pin terminal, RS-232/422 Spare
User configurable
COM 13 5-pin terminal, RS-232/422 Spare
User configurable

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Table 1 DPS 132 and DPS 232 connectors (cont’d.)

Connector Type Connected to

COM 14 5-pin terminal, RS-232/422 Spare
User configurable
ALARM 3-pin terminal, relay External alarm system
MRU 10-pin terminal, RS-422 Not used in this system
IMU 10-pin terminal Not used in this system
1PPS 6-pin terminal External equipment
ANALOG OUT 10-pin terminal User configurable
ANALOG IN 6-pin terminal Not in use
100-240 VAC Power Input of 110 to 230 VAC

Table 2 DGPS 464 connectors

Connector Type Connected to

UHF N-connector 50 Ω female UHF antenna
Port 1 9-pin Dsub male, Connection to radio control port, Com 1 on DPS 132 or DPS 232.
RS-232, 9600,N,8,1
Port 2 9-pin Dsub female, Differential data port.
RS-232, 9600,N,8,1 Connection to Com 10 on DPS 132 or DPS 232.
100-240 VAC, Power Input of 110 to 230 VAC
50–60 Hz

Table 3 Inmarsat and Spotbeam demodulator connectors

Connector Type Connected to

ANT TNC female connector RF from antenna sub-system
PWR Power Input of 9 to 24 VDC
LAN RJ45 – 10/100/1000 Mbit/s LAN 3 on DPS 132 or DPS 232.
A 9-pin Dsub female Not used.
RS-232/422,
2400 to 115,200,N, 8, 1
B 9-pin Dsub female, Not used.
RS-232/422,
2400 to 115,200,N, 8, 1

Table 4 Network configuration

Connector Line IP addres and port number

DPS 232 LAN 3 192.168.2.11
DPS 132 LAN 3 192.168.2.12

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Table 4 Network configuration (cont’d.)

Connector Line IP addres and port number

Spotbeam demodulator LAN 192.168.2.21
RTCM port: 31101
HP/XP/G2 port: 31111
Inmarsat demodulator LAN 192.168.2.22
RTCM port: 31102
HP/XP/G2 port: 31112

Serial lines
The DPS 700 system communicates with external equipment through RS-232 and
RS-422 serial lines. The number of serial lines with input of differential DGNSS
corrections are only limited by the number of available communication ports. Output data
are position, time and velocity to navigation computers, dynamic positioning systems etc.
The DPS 132 and DPS 232 Com 1 and Com 2 connectors are 9-pin Dsub male and
have the following pin layout.

Table 5 DPS 132 and DPS 232 Com 1 and Com 2 pin layout

Pin no. RS-232 Pin no. RS-232

1 DCD1 6 DSR1
2 RXD1 7 RTS1
3 TXD1 8 CTS1
4 DTR1 9 RI1
5 GND

Note
The DPS 132 and DPS 232 Com 1 and 2 are not as accurate with regard to timing
as DPS 132 and DPS 232 Com 9 to Com 14 and are not recommended to be used for
timing critical outputs.

The DPS 132 and DPS 232 Com 9 to Com 14 connectors on the connector board (see
Figure 4) are 5-pin screw terminals and have the following pin layout.

Table 6 DPS 132 and DPS 232 Com 9 to Com 14 pin layout

Pin no. Signal

RS-232 RS-422
1 RX_A CTS
2 RX_B RX
3 GND GND

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Table 6 DPS 132 and DPS 232 Com 9 to Com 14 pin layout (cont’d.)

Pin no. Signal

RS-232 RS-422
4 TX_A RTS
5 TX_B TX

The DGPS 464 Port 1 and Port 2 connectors are 9-pin Dsub male and have the following
pin layout.

Table 7 DGPS 464 Port 1 and Port 2 pin layout

Pin no. Signal

RS-232
1 RX_A
2 RX_B
3 GND
4 TX_A
5 TX_B

Relay, alarm signal

The DPS 132 and DPS 232 units have a built-in alarm functionality and can be connected
to an external alarm. An alarm will open the alarm relay, which can be used to trigger an
external alarm. The external alarm can be connected to the Alarm, 3-pin screw terminal,
which has the following pin layout.

Table 8 Alarm pin layout

Pin no. Signal

1 NC
2 Alarm_Com
3 Alarm_NO

A example of how an external alarm can be connected to the DPS 132 and DPS 232 units
is shown in External Alarm connection diagram on page 18.

PPS port
A 1 pulse-per-second (1PPS) signal synchronized with GPS time is available from the
PPS port at the rear of the DPS 132 and DPS 232 units. The port has galvanic separation,
the PPS signal originates from the GNSS receiver within the unit, the pulse width is
minimum 10 ms., the signal is buffered and fed at 120 Ω, and the 1 PPS is generated
exactly once every second. It is also possible to select an external source as PPS and in
this case the PPS port connector, which has the following pin layout, is then an input.

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Table 9 PPS port pin layout

Pin no. Signal Direction

1 1PPS TX_A Output
2 1PPS TX_B Output
3 GND isolated Output
4 GND isolated Input
5 1PPS RX_A Input
6 1PPS RX_B Input

Analog out
Three analog output channels are available on the Analog Out 10-pin screw terminal of
the DPS 132 and DPS 232 units. The variables available for analog output are roll, pitch,
heave and Datawell Hippy compatible roll and pitch signals. The selection of variable
and channel properties is performed in the operator software.
The Analog out connector has the following pin layout.

Table 10 Analog out pin layout

Pin no. Signal

1 GND_Isolated_DAC
2 Analog_Out_Ch2_N
3 Analog_Out_Ch2_P
4 GND_Isolated_DAC
5 Analog_Out_Ch1_N
6 Analog_Out_Ch1_P
7 GND_Isolated_DAC
8 Analog_Out_Ch0_N
9 Analog_Out_Ch0_P
10 GND_Isolated_DAC

Analog in
The Analog in connector of the DPS 132 and DPS 232 units has the following pin layout.

Table 11 Analog in pin layout

Pin no. Signal

1 Analog_In_P1
2 Analog_In_P2

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Table 11 Analog in pin layout (cont’d.)

Pin no. Signal

3 GND_Isolated_Ch1
4 GND_Isolated_Ch2
5 Analog_In_P3
6 Analog_In_P4

Installation procedure
Refer to Figure 3 for DPS 132 and DPS 232 connector locations.
Note
The GNSS and IALA antenna cables must be as straight as possible. Do not crush or
crimp the cable with tie-downs as this will affect the electrical properties of the cables.

To perform electrical installation, proceed as follows:

1 Connect the GPS L1/L2 antenna cable to the connector marked GNSS 1 at the rear
of the DPS 132 unit, via an RG-213 if required.
2 Connect the IALA Beacon antenna cable to the connector marked IALA at the rear
of the DPS 132 unit, via an RG-213 if required.
3 Connect the UHF 464 antenna cable to the connector marked UHF at the rear of the
DGPS 464 unit of the DPS 132 system, via an RG-213 if required.
4 Connect the Inmarsat antenna cable to the connector marked ANT at the rear of the
Inmarsat demodulator of the DPS 132 system, via an RG-213 if required.
5 Connect the VGA monitor cable to the connector marked VGA at the rear of the
DPS 132 unit.
6 Connect input and output connections for external equipment to Com9 to Com14
screw terminals at the rear of the DPS 132 unit.
7 Connect a grounding cable from the grounding terminal at the rear of the DPS 132
unit to the grounding terminal inside the DPS Cabinet.
8 Connect the GPS GLONASS L1/L2 antenna cable to the connector marked GNSS 1
at the rear of the DPS 232 unit, via an RG-213 if required.
9 Connect the IALA Beacon antenna cable to the connector marked IALA at the rear
of the DPS 232 unit, via an RG-213 if required.
10 Connect the UHF 464 antenna cable to the connector marked UHF at the rear of the
DGPS 464 unit of the DPS 232 system, via an RG-213 if required.
11 Connect the Spotbeam antenna cable to the connector marked ANT at the rear of the
Spotbeamt demodulator of the DPS 232 system, via an RG-213 if required.
12 Connect the VGA monitor cable to the connector marked VGA at the rear of the
DPS 232 unit.

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13 Connect input and output connections for external equipment to Com9 to Com14
screw terminals at the rear of the DPS 232 unit.
14 Connect a grounding cable from the grounding terminal at the rear of the DPS 232
unit to the grounding terminal inside the DPS Cabinet.
15 Connect a grounding cable from the grounding terminal inside the DPS Cabinet to a
suitable structure, e.g. to the vessel structure.
16 Connect power cables to the power connectors at the rear of the DPS 132 unit, the
DPS 232 unit and their VGA monitor(s).

Installation drawings
The following figures and drawings are included after this page:
Title Fig./ Dwg. No Rev. Sheets
DPS 700 cabinet power distribution Figure 1 N/A N/A
DPS unit front connectors and power switch Figure 2 N/A N/A
DPS unit rear connectors Figure 3 N/A N/A
DPS unit connector board layout Figure 4 N/A N/A
DGPS 464 rear connectors Figure 5 N/A N/A
Inmarsat and Spotbeam demodulator rear connectors Figure 6 N/A N/A
External Alarm connection diagram Figure 7 N/A N/A
HW Platform Mounting Rail 31438-MD-041 0 1
DPS 700, 12U Cabinet, Physical Description 36200-MA-022 4 1

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Figure 1 DPS 700 cabinet power distribution

Figure 2 DPS unit front connectors and power switch

Figure 3 DPS unit rear connectors

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Figure 4 DPS unit connector board layout

Figure 5 DGPS 464 rear connectors

Figure 6 Inmarsat and Spotbeam demodulator rear connectors

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Figure 7 External Alarm connection diagram

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 770
660

PW R TX D RX D

Seatex D G PS 464

PW R TX D RX D

Seatex D G PS 464

20.0

6.0
8.5
558.0
600

Rev. D escription D ate,Sign.

KO N G SBERG
SEATEX

454

553
©2011 Kongsberg Maritime