Lessons Learnt From Structural Failure

BCA BE Seminar 2022
Buildings: What Can Go Wrong

Lessons Learnt from Structural Failures
Er Santoso Lukito
Senior Engineer/Construction and Structural Investigation Department
Building and Construction Authority
1
Overview of Structural Failure
Past failure serves as a reminder for industry practitioners to

give due consideration on design and construction with
building safety in mind throughout the project life-cycle and
beyond.
• Wide array of available digital tools and over-reliance of

engineering software have resulted in shorter design period
and reduced manpower.
• Increasingly complex structure coupled with advancement in

construction technology introduce additional risks and
uncertainties in design/construction.
2
Contents
• Overview of structural failure
• Lesson learnt
o Multi-purpose hall roof collapse
o Cracks in tree-shaped column
o Post-installed anchor failure
o Cantilever member collapse
o Party wall collapse
o Guides to improve safety
o Closing remarks
3
Lesson Learnt
Multi-purpose hall roof
collapse
4 storey multi-purpose hall with a pitched roof truss
supported by RC column, spanning over 27m. The roof
collapsed onto the 2nd storey while under construction.
Key triggering factor:
• Inadequate design of the RC column support. Interactions

of trusses with the supporting column were not
considered.
• The joint support was assumed to be roller-support in the
design while fixed bolted connection was provided on site.
Outward horizontal forces arising from arching actions of
inverted V-shaped truss were transmitted to the column.
4
Lesson Learnt
Multi-purpose hall roof

collapse
• Column was orientated with weaker axes resisting the lateral
thrust from the truss. Additional moment due to slenderness
were also not considered in the design.
Lesson learnt:
• Interactions of roof trusses with supporting columns and the

orientation to resist the lateral thrust should be studied and
analysed carefully.
• Connection details to be adequately provided in the drawing to

prevent erroneous construction.
5
Lesson Learnt
Cracks in tree-
shaped column
Cracks observed on the column top, side and
bearing support of multi-storey building during High stress concentration
construction. & ineffective transfer Thick cover – 400mm
• Thick concrete cover, high stress concentration

and ineffective transfer of anchorage force.
• Overlooked detailing issues. Omission of links

in the upper part of column that provides
restraining force to tie the top of column
together so as to prevent the 4 inclined
members to act as independent cantilevers. 6
Lesson Learnt
Cracks in tree-shaped
column
• Remedial proposal for the column cracks
involved casting the 4 inclined members into a
single plate and enlarging of the vertical portion
of the columns.
• It created a more direct load transfer path in
the column to avoid the original path which
relied on the provision of the missing links.
Lesson learnt:
• Rebar detailing is critical in areas of high

concentration of tension, bending and shear
forces.
7
Lesson Learnt
Post-installed anchor
failure
Roof canopy supported by a series of 5m span cantilever
trusses collapsed due to joint failure. The cantilever structure
broke off from the existing building, debonding the anchors
from the supporting RC member.
• Actual anchorage length observed was only half of what it

was designed for. The anchors were mostly embedded in
plaster.
Lesson learnt:
• Inadequate embedment may result in significant reduction

in shear and tension capacity of the anchors that eventually
led to a failure at the connections.
8
Lesson Learnt
Cantilever member
collapse
Cantilever steel canopy serving as a bus
bay shelter collapsed at column joint.
• Splice plate was adopted to allow for different

column size at lower and upper section. Fillet weld
was carried out on site instead of the full
penetration butt weld.
Lesson learnt:
• Inadequate joint connection to resist the

overturning force in the column may lead to failure.
9
Lesson Learnt
Cantilever member
collapse
6th storey cantilever concrete slab collapsed and
triggered progressive collapse of the 2nd to 5th storey
corridor slab.
• Inadequate provision of bars observed. Reinforcement

50% less than shown in the drawings.
• Lack of inspection where the rebar rust due to water

seepage along the corridor. Sign of corrosion further
weakened the cantilevered slab.
1
Lesson Learnt
Cantilever member
collapse
3m long cantilever car porch canopy slab of a 2 storey
semi-detached house collapsed. The canopy slab failed
at the joint to the supporting 2nd storey beam.
• Mainly due to insufficient rebar anchorage of canopy

slab into the supporting beam, which is critical in
providing the necessary tension capacity for the
cantilever car porch.
• Instead of full anchorage with rebar bent 90 degrees

vertically into the supporting beam, the rebar was
found to be horizontally anchored into the supporting
beam.
1
Lesson Learnt
Cantilever member
collapse
RC gutter detached partially from the roof of 4 storey school after
structural work completion.
• Inadequate tension reinforcement for additional imposed load when

the gutter was filled with water. No design calculation of the gutter.
Lesson learnt:
• Importance of site supervision and reinforcement detailing, especially

in cantilever member where the tension rebar has to be adequately
anchored into supporting member to provide the necessary bending
moment resistance. 1
Lesson Learnt
Party wall collapse

There were a number of incidents involving the collapse of party wall.
The shared party wall between houses made of brick was not designed
to resist any lateral forces.
• Incidents typically occurred during concreting of the proposed RC

wall that abuts the existing party wall. Hydrostatic pressure from wet
concrete exerted lateral force on the party wall that may cause
collapse.
1
Lesson Learnt
Party wall collapse

3-storey shophouse collapsed due to hacking of
existing party wall to partially embed new
columns and beams.
• The common party wall was weakened as a

result of chasing of the existing party wall.
• The timber floor joists were also removed

without any temporary bracings added, further
compromising the overall stability of party wall.
1
Lesson Learnt
Party wall collapse

Lesson learnt:
• Independent formwork system to be adopted in order not to
exert pressure directly onto the non-structural party wall.
• Rate of discharge during concreting is to be controlled.
• Location and condition of existing party wall is to be investigated
beforehand to ensure that the wall stability is not undermined
during construction.
• No embedment of any structural elements within the existing
party wall.
1
Guides to Improve Safety
Circular on format of
structural plan submission
Circular issued on the format of submission for structural plans
to provide a systematic listing of the structural elements to be
identified for design check in the submission.
Annex B provides a guide on what could be included in design

calculations which helps to clearly demonstrate the design of
structural elements in a building.
1
Guide for site supervision plan

Guidebook for site supervision plan sets out the principles,
requirements and operation of site supervision with risk based
inspection regime to take into account the varying risk of different type
of works.
The guide provides comprehensive site supervision plan for small-scale

and large building works, with a list of supervision checklist, material
test, site record template and recommended good site practices.
1
Circular on post-installed
anchors
Circular issued on post-installed anchors to consider safe
selection and installation of post-installed anchors for use in
concrete.
Measures to be provided to ensure that the anchors meet the

overall design requirement: selection of suitable anchors,
corrosion resistance (stainless steel material), preference to
adopt cast-in-place anchors over post-installed anchors,
sufficient anchorage depth.
1
Circular on robustness check

Circulars issued on robustness of building to consider the
robustness requirements in the design to prevent
disproportionate or progressive collapse.
1
Circular to ensure structural
stability of existing party wall
Circular issued on permit condition to ensure structural
stability of existing party/boundary wall when carrying out
reconstruction/A&A works.
2
Closing Remarks
The building should have simple structural systems with clear and direct load path provision.
• Early engagement in conceptual and design stage with structural driven initiatives.
• Validation of computer outputs and peer review of design by experienced engineer.
The building must be robust so that it can still perform its intended function even if any of its
elements were to be removed or failed.
• Provide a robust structural scheme with adequate redundancy.
The building should be designed for any foreseeable risks, including external actions, taking into
consideration of ground condition.
• Assess the impact of construction to the safety of nearby buildings.
2
Thank you
@BCASingapore

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BCA BE Seminar 2022

Buildings: What Can Go Wrong

Past failure serves as a reminder for industry practitioners to

• Wide array of available digital tools and over-reliance of

• Increasingly complex structure coupled with advancement in

o Cracks in tree-shaped column

o Post-installed anchor failure

o Cantilever member collapse

o Party wall collapse

o Guides to improve safety

Key triggering factor:

• Inadequate design of the RC column support. Interactions

Multi-purpose hall roof

• Interactions of roof trusses with supporting columns and the

• Connection details to be adequately provided in the drawing to

Key triggering factor:

• Thick concrete cover, high stress concentration

• Overlooked detailing issues. Omission of links

• Rebar detailing is critical in areas of high

Key triggering factor:

• Actual anchorage length observed was only half of what it

• Inadequate embedment may result in significant reduction

Key triggering factor:

• Splice plate was adopted to allow for different

• Inadequate joint connection to resist the

Key triggering factor:

• Inadequate provision of bars observed. Reinforcement

• Lack of inspection where the rebar rust due to water

Key triggering factor:

• Mainly due to insufficient rebar anchorage of canopy

• Instead of full anchorage with rebar bent 90 degrees

Key triggering factor:

• Inadequate tension reinforcement for additional imposed load when

• Importance of site supervision and reinforcement detailing, especially

Party wall collapse

Key triggering factor:

• Incidents typically occurred during concreting of the proposed RC

Party wall collapse

Key triggering factor:

• The common party wall was weakened as a

• The timber floor joists were also removed

Party wall collapse

Annex B provides a guide on what could be included in design

Guide for site supervision plan

The guide provides comprehensive site supervision plan for small-scale

Measures to be provided to ensure that the anchors meet the

Circular on robustness check

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