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    Vertical Roller Mill Pregrinding

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    chenghongwei2008
    The document discusses a new system for raw material grinding that involves adding a pre-grinder before an existing tube mill. This system has been shown to greatly reduce power consumption and improve production capacity by 50-100% when using a roller mill type pre-grinder. The system separates coarse and fine grinding for better efficiency.

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    Vertical Roller Mill Pregrinding

    Uploaded by

    chenghongwei2008
    5 views1 page
    The document discusses a new system for raw material grinding that involves adding a pre-grinder before an existing tube mill. This system has been shown to greatly reduce power consumption and improve production capacity by 50-100% when using a roller mill type pre-grinder. The system separates coarse and fine grinding for better efficiency.

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    Vertical roller mill Pregrinding

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    The document discusses a new system for raw material grinding that involves adding a pre-grinder before an existing tube mill. This system has been shown to greatly reduce power consumption and improve production capacity by 50-100% when using a roller mill type pre-grinder. The system separates coarse and fine grinding for better efficiency.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    5 views1 page

    Vertical Roller Mill Pregrinding

    Uploaded by

    chenghongwei2008
    The document discusses a new system for raw material grinding that involves adding a pre-grinder before an existing tube mill. This system has been shown to greatly reduce power consumption and improve production capacity by 50-100% when using a roller mill type pre-grinder. The system separates coarse and fine grinding for better efficiency.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    Item

    Pre-grinding equipment for raw Application process


    Raw material
    material grinding process process
    Recently, the vertical roller mill having great grinding performance is widely applied to the
    raw material grinding process. However, tube mill, which has about 30% poor grinding
    Background performance as power consumption, has been still used many existing cement plant. The
    improvement of this tube mill grinding system is highly expected.
    The tube mill comminutes raw materials by impact and friction between grinding balls,
    which hit raw materials as well as between grinding ball and mill lining. Many of this
    type mills have two grinding chambers for coarse and fine grinding. Grinding ball size
    and their distribution are designed and adjusted considering raw material conditions
    and mill dimensions etc. However, the energy efficiency in the coarse grinding
    chamber is extremely poor and there is limitation to improve both performances for
    coarse and fine grinding on the same mill by ball size selection etc.
    Therefore, a new system was proposed and developed by installing a pre-grinder,
    which is roller mill or roller press, as coarse grinding before the existing tube mill,
    which is exclusively used for fine grinding. This system greatly reduced the specific
    power consumption and improved the production capacity. This system is now
    installed at three plants in Japan and improvement of production of 50 to 100% has
    been achieved when roll mill type pre-grinder is used.
    As the pre-grinder, vertical roller mill is often used considering its great grinding
    efficiency.
    Descriptions

    Separ
    Mixed raw materials ator

    Pre-grinder Product
    Coarse powder
    Raw material tube
    mill

    Coarse powder

    Fig. Raw material grinding system

    Table Effect of implementing raw material pre-grinder


    Before After
    Effect
    implementation implementation
    Production Rate t-RM/h 180 354 97% up
    Fineness: 88µm (residue) % 17 22
    (Tube mill power) kW 2550 2650
    Results (Pre-grinder power) kW ― 1120
    Total power consumption kW 2550 3770
    Specific power consumption
    kWh/t-RM 14.2 10.6 25% down
    of tube mill only
    Departmental power
    kWh/t-RM 34.3 26.6 22% down
    consumption rate
    By this production increasing, it is expected that operation in the daytime can be
    shortened and then power cost can be reduced.
    Cost
    About 7.3 million US$ (depending on the scale) [1US$=¥110]
    estimation
    Related
    matters
    Reference

    -4-

    70

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