The Drive & Control Company

IndraControl S20
Error Messages

Application Description Edition 02

R911344826
 Bosch Rexroth AG DOK-CONTRL-S20*DIAG*ER-AP02-EN-P
IndraControl S20

Title IndraControl S20

Error Messages

Type of Documentation Application Description

Document Typecode DOK-CONTRL-S20*DIAG*ER-AP02-EN-P

Internal File Reference 105993_en_01, R911344826_02.pdf

Record of revision
Edition Release date Note

01 2014-06 First edition

02 2021-04 Revision change

Copyright © Bosch Rexroth AG 2021

This document, as well as the data, specifications and other information set forth
in it, are the exclusive property of Bosch Rexroth AG. It may not be reproduced or
given to third parties without its consent.

Liability The specified data is intended for product description purposes only and shall not
be deemed to be a guaranteed characteristic unless expressly stipulated in the
contract. All rights are reserved with respect to the content of this documentation
and the availability of the product.

Editorial department Engineering automation systems control hardware

DOK-CONTRL-S20*DIAG*ER-AP02-EN-P Bosch Rexroth AG I/30
IndraControl S20

Table of Contents

Table of Contents
Page
1 Use of the safety instructions .................................................................................... 3
1.1 Structure of the safety instructions ...........................................................................................................3
1.2 Explaining signal words and safety alert symbol ......................................................................................3
1.3 Symbols used ..........................................................................................................................................4

2 Diagnostics in the IndraControl S20 system ........................................................... 5

2.1 Local diagnostic and status indicators......................................................................................................5
2.1.1 D and E indicators on bus couplers ......................................................................................................6
2.1.2 Indicators on I/O modules ....................................................................................................................7
2.2 Diagnostics via object 0018hex (DiagState)..............................................................................................8
2.3 Diagnostic registers of the local bus master ...........................................................................................11
2.3.1 Diagnostic status register ...................................................................................................................11
2.3.2 Diagnostic parameter registers ..........................................................................................................13
2.4 Diagnostic registers of the bus couplers.................................................................................................14

3 Error codes ................................................................................................................ 15

3.1 Error codes for user errors .....................................................................................................................15
3.2 Error codes for bus diagnostics..............................................................................................................19
3.3 Error codes when invoking the PDI services ..........................................................................................20
3.4 Error codes of the I/O modules...............................................................................................................24

4 Service and support ................................................................................................. 27

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Table of Contents

Page
DOK-CONTRL-S20*DIAG*ER-AP02-EN-P Bosch Rexroth AG 3/30
IndraControl S20

Use of the safety instructions

1 Use of the safety instructions

1.1 Structure of the safety instructions
The safety instructions are structured as follows:

Abb. 1-1 Structure of the safety instructions

1.2 Explaining signal words and safety alert symbol

The safety instructions in this documentation contain specific signal words (dan-
ger, warning, caution, notice) and, if necessary, a safety alert symbol (according
to ANSI Z535.6-2006).
The signal word is used to draw attention to the safety instruction and also provi-
des information on the severity of the hazard.
The safety alert symbol (a triangle with an exclamation point), which precedes the
signal words danger, warning and caution is used to alert the reader to personal
injury hazards.

DANGER:
In case of non-compliance with this safety instruction, death or serious injury will
occur.

WARNING:
In case of non-compliance with this safety instruction, death or serious injury can
occur.

CAUTION:
In case of non-compliance with this safety instruction, minor or moderate injury can
occur.

NOTICE
In case of non-compliance with this safety instruction, material damage can occur.
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IndraControl S20

Use of the safety instructions

1.3 Symbols used

Hints are represented as follows:

This is an information.

Tips are represented as follows:

This is a tip for the user.

DOK-CONTRL-S20*DIAG*ER-AP02-EN-P Bosch Rexroth AG 5/30
IndraControl S20

Diagnostics in the IndraControl S20 system

2 Diagnostics in the IndraControl S20 system

Terms used in the document:
Local bus IndraControl S20 local bus
Head of an IndraControl S20 E.g., IndraControl S20 bus coupler, IndraControl S20
station controller
Local bus master Part of the head of the IndraControl S20 station that is re-
sponsible for controlling the IndraControl S20 local bus
IndraControl S20 module Any module of an IndraControl S20 station,
i.e., head of the IndraControl S20 station or I/O module

The IndraControl S20 modules indicate the errors that occur in various ways:
• Via the local diagnostic indicators
• Via diagnostic object 0018hex (DiagState)
• Via the diagnostic registers of the bus couplers

2.1 Local diagnostic and status indicators

All IndraControl S20 modules are provided with diagnostic and status indicators
for quick local error diagnostics. They enable the clear localization of system errors
(bus errors) or I/O errors.
Diagnostics The diagnostic indicators (red, yellow or green) provide information about the state
of the module and, in the event of an error, provide information about the type and
location of the error. The module is working correctly when all of its green LEDs are
on.
Status The status indicators (yellow) indicate the status of the associated input or output
and of the connected I/O device.
Extended diagnostics Some modules have extended diagnostics. For example, this enables a short cir-
cuit or overload of the sensor supply to be detected and reported. If a short circuit
occurs at an output, some output modules can diagnose each channel individually.
Information about the supply voltage is also reported. The module sends informa-
tion about I/O errors to the controller with precise details of the error type. In addi-
tion, the status indicators signal the error.

Only the D (diagnostics for local bus communication) and E

(error) LEDs are described below.
For an overview of all the main diagnostic and status indicators in the
IndraControl S20 system and their meaning, please refer to the
DOK-CONTRL-S20*SYS*INS-APRS-EN-P, R911335988 applica-
tion description.
For information regarding the diagnostic and status indicators on a
particular module and their meaning, please refer to the module-spe-
cific documentation.
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IndraControl S20

Diagnostics in the IndraControl S20 system

2.1.1 D and E indicators on bus couplers

LNK ACT

NET RDY
MOD
CO
UL PP D
E

LNK ACT

Fig. 2-1 Indicators on bus couplers, example: S20-EIP-BK

Designa- Color Meaning State Description

tion
D Red/ Diagnostics for local bus communication
yellow/ Run Green on The station is ready to operate, communication within the station is
green OK. All data is valid. A malfunction has not occurred.
Active Flashing green The station is ready to operate, communication within the station is
OK. The data is not valid. The controller or higher-level network is
not providing valid data.
A malfunction has not occurred on the module.
Flashing A rest system will be operated, at least one device of the configura-
green/red tion cannot be reached.
Ready Yellow on The station is ready to operate. No data is being exchanged.
Active + Flashing yellow Access via DTM in I/O check mode
Force Flashing Local bus error during active I/O check
yellow/red
Ready + Flashing red Local bus error during active I/O check
Bus error Possible causes:
• Configuration cannot be generated, information is miss-
ing from a device
• Chip version of a device is <V1.1
• The desired and actual configuration are different
• No local bus device connected
• Maximum number of local bus devices exceeded
Active + Red on The station is ready to operate, but has lost connection to at least
Bus error one device.
Possible causes:
• Communication error
• Local bus device has been removed or a configured de-
vice is missing
• Reset at a local bus device
• Serious device error at a local bus device (local bus de-
vice can no longer be reached)
Power down Off The station is in (power) reset or in energy-saving mode.
E Yellow/ Error Yellow on I/O warning at a local bus device
red Red on I/O error at a local bus device
Off No I/O messages present.
Fig. 2-2 D and E indicators on controllers and bus couplers
DOK-CONTRL-S20*DIAG*ER-AP02-EN-P Bosch Rexroth AG 7/30
IndraControl S20

Diagnostics in the IndraControl S20 system

2.1.2 Indicators on I/O modules

2.1.2.1 D and E indicators on I/O modules

D D D
D E1
UI UO UA
E1 E1 E1 UO
E2 E2

Fig. 2-3 D and E LEDs on the power connectors of the I/O modules (examples)

Designa- Color Meaning State Description

tion
D Red/ Diagnostics for local bus communication
yellow/ Run Green on The device is ready to operate, communication within the station is OK.
green All data is valid. A malfunction has not occurred.
• The connection to the controller is present.
Active Flashing The device is ready to operate, communication within the station is OK.
green The data is not valid. The controller or higher-level network is not provid-
ing valid data.
A malfunction has not occurred on the module.
Device applica- Flashing The device is ready to operate, communication within the station is OK.
tion not active green/ Output data cannot be output and/or input data cannot be read in.
yellow There is a malfunction on the I/O side of the module.
• The controller is providing valid process data.
Ready Yellow on The device is ready to operate, but has still not detected a valid cycle after
power up.
• There has been no communication since the last power up.
Connected Flashing The device is not (yet) part of the active configuration.
yellow
1 Hz
Reset Red on The device is ready to operate, but has lost the connection to the bus
head.
Not connected Flashing The device is ready to operate, but there is no connection to the previous
red device.
Power down Off Device is in (power) reset.
• The supply voltage is not present.
• Energy-saving mode is active.
E1/E2 Red Error On Error, see module-specific documentation.
Off No error.
Fig. 2-4 D and E LEDs on the power connectors of the I/O modules
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Diagnostics in the IndraControl S20 system

2.2 Diagnostics via object 0018hex (DiagState)

In addition, each I/O module features object 0018hex (DiagState), which is used for
the structured reporting of an error. The I/O module also provides its diagnostic
state in this way.
The object is illustrated in the module-specific documentation of each I/O module.

Index Object name Data type Length in Meaning

[hex] bytes
0018 DiagState Record Diagnostic Complete diagnostic information
state
.1 Consecutive UINT16 2 Error num- 0 ... Unique, consecutive error number since
no. ber 65535dec the last power up or reset of the diagnos-
tic counter
.2 Priority UINT8 1 Priority Priority of the message. 1: Highest priority
See Fig. 2-8 on page 2-10
00hex No malfunction
01hex Error
02hex Warning
03hex Information
81hex Error removed
82hex Warning removed
83hex Information removed
.3 Channel/ UINT8 1 Channel/ Channel, group or module where the malfunction oc-
Group/ group/ curred.
Module module
Additional information available under “Additional in-
formation”.
00hex No malfunction
xxhex Channel xx, group xx or module xx
FFhex Entire device
.4 Code Octet string 2 Error code
.5 MoreFollows Bit string 8 1 Additional Further information about the malfunction
information 00hex Subindex 3 = channel number
04hex Subindex 3 = group number
08hex Subindex 3 = module number
Other Not used at present.
.6 Text Visible string Max. 51 Text Plain text message. Default: Status OK
Fig. 2-5 Diagnostic state (read) according to basic profile V2.x
DOK-CONTRL-S20*DIAG*ER-AP02-EN-P Bosch Rexroth AG 9/30
IndraControl S20

Diagnostics in the IndraControl S20 system

Index Object name Data type Length in Meaning

[hex] bytes
0018 DiagState 23 + Diagnostic Current diagnostic state of the device in short form
max. 100 state
.01 Consecutive UINT16 2 Consecu- 0 ... Unique, consecutive error number since
no. tive number 65535dec the last power up or reset of the diagnos-
tic counter
.02 Priority UINT8 1 Priority Priority of the malfunction. 1: Highest priority
See Fig. 2-8 on page 2-10
00hex No malfunction
01hex Error
02hex Warning
03hex Information
81hex Error removed
82hex Warning removed
83hex Information removed
.03 Channel UINT8 1 Channel Channel on which the malfunction occurred.
00hex No malfunction
xxhex Channel xx
FFhex Entire device
.04 Code Octet string 2 Error code
.05 MoreFollows Bit string 8 1 Additional Information for interpreting the following data (see
information Fig. 2-7)
.06 Reserved Octet string 2 Reserved (= 0000hex)
.07 SubModNo UINT8 1 Submodule If the device is a modular device, the corresponding
number submodule is specified here.
If the device is not a modular device, “0” is entered
here.
.08 Function- Octet string 8 Function Short designation of the function of the group reporting
Group group diagnostics.
For example:
DI (0x44, 0x49, 0x00, 0x00, 0x00, 0x00, 0x00, 0x00)
RTD (0x52, 0x54, 0x44, 0x00, 0x00, 0x00, 0x00,
0x00)
AI, AO, DO, IOL, CNT, INC, RS485, PSDI, PSDO, SC
The manufacturer-specific designation
(e.g., “Relay OUT”) is specified in the diagnostic text
(0x0018.11).
Fig. 2-6 Objects for diagnostics: Diagnostic state (read) according to basic profile V3.x
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IndraControl S20

Diagnostics in the IndraControl S20 system

Index Object name Data type Length in Meaning

[hex] bytes
.09 AddValue Octet string 4 Additional “Additional value” for the current diagnostic state of
information the device.
.0A TextLength UINT8 1 Text length Length of the following diagnostic text in bytes.
.0B Text Visible string Max. 100 Diagnostic Device-specific explanation of the malfunction that oc-
text curred.
Information includes:
• Error type
• Function group and channel
• Terminal point
• Option for action for the user
Default: “Status OK”
The string is terminated with 00hex.
Fig. 2-6 Objects for diagnostics: Diagnostic state (read) according to basic profile V3.x [...]

Byte/bit Value Meaning

Byte 00hex No further information
Bit 0 1 There is further information about this error. You can read it via ob-
ject E800hex “DiagStateLong” (if implemented).
Bits 1 ... 3 0 Reserved
Bit 4 1 There are additional simultaneously occurring diagnostic events.
You can read them via object E806hex “ComplDiagState” (if im-
plemented).
Bits 5 ... 6 0 Reserved
Bit 7 1 Indication that this is an extended version of object 0018hex (com-
pared to version V2.x).
Fig. 2-7 Index 5: Additional information

Priority Message type Example Note

01hex High Error Supply voltage faulty A malfunction has occurred that requires a re-
(malfunction, sponse.
Parameter table invalid
alarm)
For example, a malfunction requires action in the
drive, but does not necessarily require the system
to be stopped with immediate effect.
02hex Medium Warning Limit value undershot or ex- Risk of an error.
ceeded A warning does not require action to be taken in
the device.
03hex Low Information (mes- General operating message: General operating message: 10,000 operating
sage, notification) 10,000 operating hours have hours have elapsed.
elapsed.
Fig. 2-8 Classification of the error messages

Diagnostic object 0018hex is implemented with a storage depth of 1.

This means that:
• A higher priority message overwrites a lower priority message.
• If a higher priority message is already present, lower priority
messages will not be reported.
DOK-CONTRL-S20*DIAG*ER-AP02-EN-P Bosch Rexroth AG 11/30
IndraControl S20

Diagnostics in the IndraControl S20 system

2.3 Diagnostic registers of the local bus master

The errors reported to the local bus master by the I/O modules are mapped to the
diagnostic registers of the local bus master.
A local bus master has three diagnostic registers:
• Diagnostic status register:
Operating and error states of the IndraControl S20 local bus
• Diagnostic parameter register 1:
Returns the associated error code in the event of an error
• Diagnostic parameter register 2:
Returns the error location for localized bus or I/O errors (device number)

2.3.1 Diagnostic status register

Information on the operating and error states of the IndraControl S20 local bus is
stored in the diagnostic status register. An local bus state is assigned to each bit
in the diagnostic status register.
The states in the error bits (F_PW_BIT, F_PF_BIT, F_BUS_BIT, F_CTRL_BIT) are
described in greater detail using the two diagnostic parameter registers.

Bit Designation Meaning

00 F_PW_BIT I/O warning At least one device is indicating an I/O warning.
01 F_PF_BIT I/O error At least one device is indicating an I/O error.
02 F_BUS_BIT Bus error A bus error has occurred.
03 F_CTRL_BIT Controller error The driver has detected an internal error.
04 - Reserved
05 F_RUN_BIT Run Data cycles are being exchanged, output data is enabled.
06 F_ACTIVE_BIT Active Configuration is active, PDI to the devices is possible, data exchange with
invalid/non-enabled process data.
07 F_READY_BIT Ready Local bus master is ready to operate, no data exchange via the bus.
08 F_BD_BIT Bus different A device which does not belong to the active configuration has been de-
tected at the last interface.
09 F_BASP_BIT SYS_FAIL The controller is in the STOP state or no application program has been
loaded. The output data is blocked (substitute value behavior is active)
10 F_FORCE_BIT Force mode Force mode is active.
11 F_SYNC_BIT Synchronization Synchronization between higher-level system and local bus master
failed.
12 F_PARA_REQ Module parameter At least one device is requesting parameters.
13 …15 - Reserved
Fig. 2-9 Diagnostic status register
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IndraControl S20

Diagnostics in the IndraControl S20 system

Status displays
The Ready, Active, and Run status displays indicate the current state of the sys-
tem. The diagnostic parameter registers are not used.
Following initialization, the driver is ready to operate. The Ready indicator bit is set
(F_READY_BIT = 1).
If the driver has been configured and a configuration frame has been activated
without errors, the system indicates that it is active. The Ready and Active indicator
bits are set (F_READY_BIT = 1, F_ACTIVE_BIT = 1).
In addition, the Run indicator bit is set (F_READY_BIT = 1, F_ACTIVE_BIT = 1,
and F_RUN_BIT = 1) when data exchange is started.
Error indicators
The PF, BUS, CTRL, and SYNC error indicators report an error, while PW reports
a warning.
Errors which are indicated with BUS or CTRL will cause the bus to be discon-
nected. The Run indicator bit is reset (F_RUN_BIT = 0).
Further information on the error cause is provided by the two diagnostic parameter
registers.
If several error bits are 1 at the same time, the values in the parameter registers
represent the error with the highest priority.

Message Priority
CTRL 1 (highest priority)
BUS 2
SYNC 3
PF 4
PW 5 (lowest priority)
Fig. 2-10 Priorities of the error messages

If there are I/O errors (PF= peripheral fault) at several devices, the parameter
registers show the message that occurred first. When you remove this message,
the next pending massage with the lowest device number is shown.
If there are I/O warnings (PW = peripheral warning) from several devices, the warn-
ings are shown in the same way as the I/O errors.
After an error has been removed or disappears (e.g., elimination of an interrup-
tion), the bus is started again automatically and the output data is enabled again.
The Run indicator bit is set again (F_RUN_BIT = 1).
DOK-CONTRL-S20*DIAG*ER-AP02-EN-P Bosch Rexroth AG 13/30
IndraControl S20

Diagnostics in the IndraControl S20 system

2.3.2 Diagnostic parameter registers

The diagnostic parameter registers are always written to when a malfunction oc-
curs and whenever one of the error bits (F_PW_BIT, F_PF_BIT, F_BUS_BIT,
F_CTRL_BIT) is set. Otherwise, the diagnostic parameter registers have the value
0000hex.
When the aforementioned error bits are set, the diagnostic parameter registers
provide additional information on the status indicated in the diagnostic status reg-
ister.
Diagnostic parameter register 1 contains the error code.
For an overview of the error codes, please refer to Section 3, “Error codes”.
Diagnostic parameter register 2 contains additional information. For localized bus
or I/O errors, this is the error location or the device number. The error location is
stored as a slot number. This starts at 1 and corresponds to the sequential number
of the IndraControl S20 modules that are installed one after another.
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IndraControl S20

Diagnostics in the IndraControl S20 system

2.4 Diagnostic registers of the bus couplers

The diagnostic registers of the local bus master can be read via the diagnostic
mechanisms of the higher-level system (see Fig. 2-11).

Bus coupler Higher-level Diagnostic mechanism See Web-based

system management
S20-PB-BK PROFIBUS Diagnostics in common format, DOK-CONTRL- No
block 6, bytes 9 ... 12 S20*PB*BK**-APRS-EN-P,
R911343914
S20-EC-BK EtherCAT® CoE object F100hex: DOK-CONTRL- No
Bus Coupler Diag Info S20*EC*BK**-DARS-EN-P,
R911372200
S20-PN-BK.... PROFINET Diagnostic alarms DOK-CONTRL- Yes
S20*PN*BK+*-DARS-EN-P,
R911342784
S20-ETH-BK Ethernet Modbus registers: DOK-CONTRL- Yes
S20*ETH*BK*-DARS-EN-P,
Local bus diagnostics:
R911372205
7997 diagnostic status register
7998 diagnostic status register 1
7999 diagnostic status register 2
I/O diagnostics:
1801 ... 1989 I/O diagnostics of the
local bus devices
S20-EIP-BK EtherNet/IP™ Diagnostic object DOK-CONTRL- Yes
(class code 67hex) S20*EIP*BK*-APRS-EN-P,
R911377106
S20-S3-BK+ Sercos Diagnostic IDNs DOK-CONTRL- No
S20*S3*BK+*-DARS-EN-P,
R911342782
Fig. 2-11 Diagnostic mechanisms of higher-level systems

Further options for diagnostics:

For devices with web-based management:
• Open the “Diagnostics” menu item.
You can call the diagnostics for the bus coupler and local bus
here.
DOK-CONTRL-S20*DIAG*ER-AP02-EN-P Bosch Rexroth AG 15/30
IndraControl S20

Error codes

3 Error codes
Problems when invoking the firmware services or problems during operation are
reported with error codes to determine the exact cause of the error. The following
sections explain the meaning of the individual codes.
The code listed in the tables consists of the error class and error code. The Addi-
tional Code parameter contains a more detailed description of the error cause.

3.1 Error codes for user errors

Code Additional code Meaning Remedy
(hex)
0903 Memory problem (e.g., buffer too small) Reduce the amount of data.
0904 Inconsistent parameters. Check the parameters.
0905 Invalid parameters. Check the parameters.
0908 Code of failed service Maximum number of permitted parallel services ex- Wait for the previously invoked
ceeded. (Processing conflict) service to be completed and try
again.
090A Value transmitted in The number of parameters is inconsistent with the ser- Adjust the number of parame-
Parameter_Count vice. ters.
The Parameter_Count parameter does not match the
number of subsequent words.
0913 Code of failed service The invoked service is not supported. Use a service that is supported.
0917 Code of failed service Service decoding failed. Restart the device. If the problem
persists, please contact
Bosch Rexroth.
0918 Code of the unknown Invocation of an unknown service code. Check the invocation.
service
0928 An exclusive service was to be executed without the ap- Wait for the exclusive rights to be
propriate rights. enabled.
0932 Attempt to pass on the exclusive rights without having
these rights.
0933 Another node currently has the exclusive rights. Wait for the exclusive rights to be
enabled.
0934 Node already has the exclusive rights.
0937 Invalid Variable_ID Unknown variable ID component. Check the invocation.
0938 Reserved Variable_ID An internal variable ID was used. Check the invocation.
0939 Variable_ID not en- The variable ID is not enabled. (Password protection) Check the invocation.
abled
093A Incorrect Variable_ID Length specification in the variable ID is 0 or incorrect. Check the invocation.
093B Incorrect Vari- The number of variables has been calculated incor- Check the invocation.
able_Count rectly.
Fig. 3-1 Error codes for user errors
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IndraControl S20

Error codes

Code Additional code Meaning Remedy

(hex)
0A01 A hardware fault or firmware error has occurred. Restart the device. If the problem
persists, please contact
Bosch Rexroth.
0A02 Current state of the A service was invoked that is not permitted in the current Set the local bus master to the re-
local bus master status of the local bus master. quired state.
Possible states:
0001 Ready
(After restart or reset)
0002 Load config
(Configuration cannot be loaded)
0004 Config ready
(Configuration loaded successfully)
0008 Active
(Configuration frame connected)
0010 Param ready
(Parameterization of modules completed)
0020 Run
(Process data traffic running)
0080 Force mode
(Startup tool specifies outputs)
0100 Ready fail
(Communication breakdown in Ready)
0800 Active fail
(Communication breakdown in Active)
1000 Param ready fail
(Communication breakdown in Param Ready)
2000 Run fail
(Process data traffic with subsystem)
4000 Force fail
(Application timeout for all devices)
8000 Force Mode Fail
(Communication breakdown in force mode)
0A03 Memory problem (e.g., buffer too small) Restart the device. If the problem
persists, please contact
Bosch Rexroth.
0A04 Inconsistent parameters. Check the invocation.
0A05 Invalid parameters. Check the invocation.
0A06 Access not supported. Check the invocation.
0A07 Object does not exist. Check the invocation.
0A08 Code of failed service Maximum number of permitted parallel SM services ex- Wait for the previously invoked
ceeded. (Processing conflict) service to be completed and try
again.
0A0C Unknown Variable_ID Invocation of Set_Value or Read_Value with a Vari- Check the invocation.
able_ID that contains an unknown code.
0A0D A firmware error occurred. Restart the device. If the problem
persists, please contact
Bosch Rexroth.
0A0E Current state of the Energy-saving mode cannot be activated in the current Set the local bus master to the re-
local bus master state of the local bus master. quired state.
Fig. 3-1 Error codes for user errors [...]
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IndraControl S20

Error codes

Code Additional code Meaning Remedy

(hex)
0A18 Invalid Used_Attri- A reserved bit is set in Used_Attributes. Check the parameters.
butes parameter
0A19 Number of bus devices The end of the frame was exceeded when accessing the Check access.
configuration or line 0 was accessed.
0A1A Invalid Frame_Refer- The frame reference specified for the service does not Check the parameters.
ence (if specified) exist.
0A1C Number of connected Maximum number of devices exceeded. Reduce the bus configuration.
devices
0A2F Number of devices is zero. Connect the device and check
the connection.
0A51 Only a frame reference from 1 to 254 is permitted. Only the value 1 is permitted at
present.
0A54 The maximum number of permissible I/O points was ex- Reduce the number of I/O points
ceeded. to the maximum number.
For the exact number, please
refer to the documentation for
your controller.
0A60 A configuration frame could not be assigned. Create the configuration frame.
0A70 A reserved bit is set in the Diag Info attribute. Check the parameters.
0A73 Device number Device with an unsupported chip version present in the Replace the device.
local bus.
0A74 Device number Device from an unsupported manufacturer present in Replace the device.
the local bus.
0A75 Device number Device is reporting a serious error (e.g., faulty EE- Restart the device. If the problem
PROM). persists, please contact
Bosch Rexroth.
0A76 Device number The master does not support the topology used by the Replace the device.
device.
0A77 Device number Error at the interface. Check the connection between
the electronics module and bus
base module.
0A79 Device number The device requires parameters for correct operation. Parameterize the device or re-
start it.
0A7A Invalid Dev_Type specified during loading. Check the parameters.
0A7B Invalid Dev_ID specified during loading. Check the parameters.
0A7C Invalid Dev_Length specified during loading. Check the parameters.
0A81 Object index Service (e.g., Create_Configuration) could not be exe- Restart the device. If the problem
cuted due to PDI communication malfunctions (timeout). persists, please contact
Bosch Rexroth.
0A82 Object index Service (e.g., Create_Configuration) could not be exe- Restart the device. If the problem
cuted due to PDI communication malfunctions (num- persists, please contact
ber). Bosch Rexroth.
Fig. 3-1 Error codes for user errors [...]
18/30 Bosch Rexroth AG DOK-CONTRL-S20*DIAG*ER-AP02-EN-P
IndraControl S20

Error codes

Code Additional code Meaning Remedy

(hex)
0A83 Object index Service (e.g., Create_Configuration) could not be exe- Restart the device. If the problem
cuted due to PDI communication malfunctions (error). persists, please contact
Bosch Rexroth.
0A90 Device number Device was selected for synchronization, but does not Select a device that supports
support this. synchronization or change the
selection.
0A91 Device number Device was selected for synchronization, but does not Select a different cycle time or a
support the specified cycle time. different device.
0A92 Device number Device was selected for synchronization, but does not Select a different value for In-
support the specified value for Input_Delay. put_Delay or a different device.
0A93 Device number Device was selected for synchronization, but does not Select a different value for Out-
support the specified value for Output_Delay. put_Delay or a different device.
0A94 Device number Device was selected for synchronization, but does not Select different values for In-
support the specified values for Input_Delay and Out- put_Delay and Output_Delay or
put_Delay. a different device.
0AFF Invocation of Reset_Driver during PDI communication. Restart the device. If the problem
persists, please contact
Bosch Rexroth.
0B01 A hardware fault or firmware error has occurred. Restart the device. If the problem
0B02 A hardware fault or firmware error has occurred. persists, please contact
Bosch Rexroth.
0B03 A hardware fault or firmware error has occurred.
0B04 A hardware fault or firmware error has occurred.
0B05 Invalid parameters. Check the parameters.
0B06 Access not supported. (E.g., write protection) Restart the device. If the problem
0B07 Object does not exist. persists, please contact
Bosch Rexroth.
0B0C A hardware fault or firmware error has occurred.
0BC1 Supply voltage for the local bus not present. Too many Use a suitable power supply unit.
devices connected or the higher-level power supply unit
Check the current consumption
is too weak.
of the devices. If necessary, use
a power module or set up an-
other IndraControl S20 station.
0BC2 The local bus is in energy-saving mode. Deactivate energy-saving mode.
The supply voltage has been switched off.
0BDE Synchronization failed. Trigger signal does not corre- Check the synchronization signal
spond to the specification. of the higher-level system. Make
sure that you have selected the
cycle time specification correctly.
Fig. 3-1 Error codes for user errors [...]
DOK-CONTRL-S20*DIAG*ER-AP02-EN-P Bosch Rexroth AG 19/30
IndraControl S20

Error codes

3.2 Error codes for bus diagnostics

Code Additional code Meaning Remedy
(hex)
0BD1 The bus could not be activated successfully due to malfunc- Check the bus configuration.
0BF1 tions on the bus.

0BF2
0BF3
0C01 Device number The configured module cannot be reached. Check the configuration.
A device present in the configuration frame has been re- Adapt the configuration
moved from the physical bus structure after the configuration frame if the change was
frame was connected. made on purpose.
0C02 An unconfigured module has been detected.
An additional device was added at the end of the physical
bus structure after the configuration frame was connected.
0C11 The module is not located in the configured slot.
An active device was placed elsewhere in the physical bus
structure after the configuration frame was connected.
0C12 The module can be reached, but was not started up due to
missing parameters.
An active device was replaced by an unknown device in the
physical bus structure after the configuration frame was con-
nected (wrong instance ID).
0C13 The process data length does not correspond to the config-
ured value.
The process data width of an active device was changed
after the configuration frame was connected.
0C14 The module type does not correspond to the configured
0C15 value.

0C16 An address conflict has occurred. Restart the station.

Fig. 3-2 Error codes for bus diagnostics
20/30 Bosch Rexroth AG DOK-CONTRL-S20*DIAG*ER-AP02-EN-P
IndraControl S20

Error codes

3.3 Error codes when invoking the PDI services

In Fig. 3-3, the additional code is only specified if it contains a special

value. The standard values for the additional code are listed in Fig. 3-
4.
The code consists of the error code and error class.
Example:
Code = 0501hex: Error class = 05hex, Error code = 01hex

Code Additional Meaning Remedy

(hex) code
02xx Error in the communication relationship Check the invocation.
0200 Miscellaneous error
0201 Unable to access the object.
Possible causes:
• Module not present
• Incorrect module number
05xx Invalid service Check the invocation.
0500 Miscellaneous error
0501 The current object state is preventing the service from
being executed.
0502 Problem with the PDU size
Permissible length exceeded. Object cannot be read in
full.
0503 The service cannot be executed at present.
0504 The service contains inconsistent parameters.
0505 A parameter has an impermissible value.
06xx Invalid access Check the invocation.
0600 Miscellaneous error
0601 Invalid object
0602 Hardware fault Eliminate the hardware fault (e.g., I/O volt-
age not present).
Restart the device. If the problem persists,
please contact Bosch Rexroth.
0603 Access to object denied, insufficient access rights Check the invocation.
0604 Access to an invalid internal address
0605 Inconsistent object attributes
0606 The service used cannot be applied to this object.
0607 Object does not exist
0608 The data does not correspond to the data type of the ob-
ject.
060A The object data cannot be accessed at present (e.g.,
during reparameterization).
Fig. 3-3 Error codes when invoking the PDI services
DOK-CONTRL-S20*DIAG*ER-AP02-EN-P Bosch Rexroth AG 21/30
IndraControl S20

Error codes

Code Additional Meaning Remedy

(hex) code
08xx Error in the application
0800 The service was not executed.
The reason is specific to the application or manufacturer
and only affects the actual data item.
Refer to the additional code for the precise reason.
Example:
A certain object value is not permitted in this special ap-
plication.
xx30 A reserved bit or reserved code was used during param- Check the parameterization.
eterization.
xx: Number of the affected element
30: Value is out of range
0801 The service was not executed.
The reason is specific to the device.
Refer to the additional code for the precise reason.
080B The service cannot be completed by the device in the
expected time.
The estimated time still required for the data to become
available is given in ms in the additional code.
“0xFFFF” means that the estimated time for completion
is unknown.
0F01 Hardware fault or firmware error Restart the device. If the problem persists,
please contact Bosch Rexroth.
0F02
0F03
0F04 Inconsistent parameters. Check the parameters.
0F05 PDI object Invalid parameters. Check the parameters.
index
0F06 PDI object Access not supported. Check the invocation.
index
0F08 PDI object Maximum number of permitted parallel PDI services ex- Wait until the services have been pro-
index ceeded. cessed.
0F0C Unknown Incorrect variable ID for Set_Value or Read_Value. Check the invocation.
Variable_ID
0F0D Internal error Restart the device. If the problem persists,
please contact Bosch Rexroth.
0F11 Internal error
0F12 Device cannot be reached (timeout). Check the device.
0F13 Device cannot be reached because it was removed. Check the bus configuration.
0F21 Invalid Invalid slot number. Check the invocation.
device num- (Value is 0 or greater than the maximum number of de-
ber vices)

0F22 Invalid Slot is not active. Check the invocation.

device num-
ber
Fig. 3-3 Error codes when invoking the PDI services [...]
22/30 Bosch Rexroth AG DOK-CONTRL-S20*DIAG*ER-AP02-EN-P
IndraControl S20

Error codes

Code Additional Meaning Remedy

(hex) code
0F23 Invalid data Invalid data length. Check the invocation.
length
0F24 Invalid num- Invalid number of parameters. Check the invocation.
ber of
parameters
0F31 Internal error Restart the device. If the problem persists,
please contact Bosch Rexroth.
0F32
0F33
Fig. 3-3 Error codes when invoking the PDI services [...]

Additional Meaning
code (hex)
0000 No detailed information on the cause of the error.
0010 Service parameter with impermissible value.
0011 Subindex is not present.
0012 Object access is not a request.
0013 Service code is not supported.
0014 Subslot is not supported.
0015 Object access type is not supported on this object.
0016 Object access request index for this AccessType must equal 000hex.
0017 Object access request length for this AccessType must equal 0.
0018 Object length is not suitable for this object.
0019 Object is ReadOnly and cannot be overwritten.
001A Object is WriteOnly and cannot be read.
001B Write/read access to the object is not supported.
001C Due to the object length, Upload Read or Download Write is required for access to the object.
001D Object length is not suitable for this object (0018). Too much data was transmitted.
001E Object length is not suitable for this object (0018). Too little data was transmitted.
0020 Service cannot be executed at present.
0021 Service cannot be executed at present, as the device is currently being controlled locally.
0022 Service cannot be executed in current device state (device control).
0023 Service cannot be executed at present, as no object dictionary is available.
0024 Index is not available.
0030 Parameter value is out of range.
0031 Parameter value is too large.
0032 Parameter value is too small.
0040 Collision with other values, dependency was not taken into consideration.
0041 Communication object cannot be mapped to the process data.
0042 Process data length exceeded.
Fig. 3-4 Additional codes
DOK-CONTRL-S20*DIAG*ER-AP02-EN-P Bosch Rexroth AG 23/30
IndraControl S20

Error codes

Additional Meaning
code (hex)
0050 Firmware update: General.
• Firmware is incorrect for the device
• Device unable to process firmware
0051 Firmware update:
• Due to the object length, Upload Read or Download Write is required for access to the object.
• Incorrect firmware header or update version.
0052 Firmware update: Firmware version is incorrect for the device.
• Below minimum firmware version (e.g., hardware is too old)
0053 Firmware update: Indicates the option to bypass the download of a FW update block to the device.
0080 Hardware fault
0081 Application has failed.
0082 Hardware is temporarily faulty.
00A0 Invalid segment number, e.g., upload without initiation with subindex ==FFhex.
00A1 Resource not available. No more resources (memory) available for download.
00A2 Incorrect CRC (checksum)
00A3 Error opening the file (if file system is available).
00A4 Error writing the file (if file system is available).
00A5 Error closing the file (if file system is available).
00A6 Segment missing: Fewer data blocks were received than specified in the last segment.
00A7 Extra segment: More data blocks were received than specified in the last segment.
00A8 Error reading the file (if file system is available).
00A9 Invalid segment number (segment duplicated, segment ignored).
00B1 The password cannot be replaced (deleted).
00B2 The password cannot be added (too many passwords).
00B3 The password cannot be assigned for the desired type of access.
Fig. 3-4 Additional codes [...]
24/30 Bosch Rexroth AG DOK-CONTRL-S20*DIAG*ER-AP02-EN-P
IndraControl S20

Error codes

3.4 Error codes of the I/O modules

If an error occurs on an I/O module, the module reports this error to the local bus
master.

Please refer to the module-specific data sheets for the error types that
a module reports.

Code Meaning Remedy

(hex)
0000 No malfunction
1000 General malfunction
2000 Current
2130 Short circuit Check the wiring.
Overload of the analog output or short circuit
2211 Input overload
Overload of the sensor supply for the inputs
2340 Overload or short circuit of the sensor supply
Overload or short circuit of the actuator supply
Overload or short circuit (L+)
2344 Output overload
Short circuit or overload of an output
Overload or short circuit (C/Q cable)
2345 Sensor supply overload
3000 Voltage
3184 Overvoltage at a signal input of the incremental en- Check the wiring.
coder
3186 Undervoltage at a signal input of the incremental Check the wiring.
encoder
3300 Output voltage Check the wiring.
Short circuit or overload at the output
3400 I/O supply voltage failure Check the supply.
3401 Overvoltage at port x
3403 Undervoltage at port x
3412 Sensor supply not present
I/O supply voltage failure
3422 Actuator supply not present
4000 Temperature
4210 Overtemperature Reduce the temperature, for example:
• Reduce the ambient temperature
• Ensure sufficient ventilation
• Reduce the load
• Check the mounting position
Fig. 3-5 Error codes of the I/O modules
DOK-CONTRL-S20*DIAG*ER-AP02-EN-P Bosch Rexroth AG 25/30
IndraControl S20

Error codes

Code Meaning Remedy

(hex)
5000 Device hardware
5112 Faulty 24 V supply Check the supply.
Short circuit or overload at the 24 V supply
24 V encoder supply for channel x faulty
5113 Short circuit or overload at the 5 V supply
5120 Cold junction invalid Check the cold junction.
5160 Supply voltage faulty Check the supply.
I/O supply overload
6000 Device software
6300 Parameter record incorrect Check the parameterization of the specified device.
6301 Device error Restart the device.
6302 Device error Replace the device if the error persists.

6310 Device error: Lost parameters Parameterize the specified device.

Restart the device.
Replace the device if the error persists.
6320 Parameter table invalid Check the parameterization of the specified device.
7000 Additional modules
7300 Encoder error Check the encoder.
7305 Encoder error
7330 Electrical encoder error
7340 Logical encoder error
7610 Receive buffer full Read the receive buffer.
7611 Transmit buffer full Check the handshake.
7620 EPROM (device error) Restart the device. Replace the device if the error per-
sists.
7710 Wire break on cable to sensor Remove the wire break.
Wire break
Wire break on signal line
8000 Monitoring
8152 Transmit buffer full Check the handshake.
815A Receive buffer full Read the receive buffer.
8600 Incremental encoder input error • Check the input signal.
• Remove the short circuit.
• Connect the encoder.
8910 Measuring range violated (overrange) • Adjust the range.
8920 Measuring range violated (underrange) • Check the wiring.
Fig. 3-5 Error codes of the I/O modules [...]
26/30 Bosch Rexroth AG DOK-CONTRL-S20*DIAG*ER-AP02-EN-P
IndraControl S20

Error codes

Code Meaning Remedy

(hex)
A000 Modular devices, lower-level bus (sub-bus)
A001 Lower-level bus: No module present Check the connected lower-level bus and its power sup-
ply.
No module found at a port configured as IO-Link • Check whether the IO-Link device is connect-
(after 5 seconds following port configuration) ed correctly.
• Check the cabling.
• Replace the IO-Link device.
A002 Lower-level bus: Incorrect module present • Check the specified device and its power
Connected IO-Link device does not match IO-Link supply.
port configuration. • Check the desired and actual configuration.
A003 Lower-level bus: Module replaced with compatible
one
A004 Lower-level bus: More modules than expected
A005 Lower-level bus: Residual system operated
A010 Lower-level bus: Module error
Device at the port reporting an event
A012 Lower-level bus: Application on the module not
ready
A013 Lower-level bus: Device reset
A014 Lower-level bus: Parameterization error on the de- Check the parameterization.
vice
Parameterization error on the device at the rele-
vant port. Data storage problem.
A020 Lower-level bus: Communication error with device Check the specified device in the lower-level bus or in
Communication error at the relevant port with the the system section for the following aspects:
connected device. • Missing or incorrect shielding of the bus line
A021 Lower-level bus: Timeout
(connector)
• Missing or incorrect grounding,
A022 Lower-level bus: Multiple transmission errors
missing or incorrect equipotential bonding
A023 Lower-level bus: I/O data communication error • Faulty connections in the connector
• Voltage dips on the power supply
A024 Lower-level bus: Management data communica- Check the specified device and its power supply.
tion error
A030 Lower-level bus: Configuration error Check the parameterization of the specified device.
A041 Lower-level bus: Hardware fault Restart the device. Replace the device if the error per-
sists.
A042 Lower-level bus: Firmware error Check the parameterization of the specified device.
A043 Lower-level bus is asynchronous to the higher-
level system
Fig. 3-5 Error codes of the I/O modules [...]
DOK-CONTRL-S20*DIAG*ER-AP02-EN-P Bosch Rexroth AG 27/30
IndraControl S20

Service and support

4 Service and support

Our worldwide service network provides an optimized and efficient support. Our
experts offer you advice and assistance should you have any queries.
You can contact us 24/7.
Service Germany Our technology-oriented Competence Center in Lohr, Germany, is responsible for
all your service-related queries for electric drive and controls.
Contact the Service Hotline and Service Helpdesk under:

Phone: +49 9352 40 5060

Fax: +49 9352 18 4941
E-mail: [email protected]
Internet: http://www.boschrexroth.com

Additional information on service, repair (e.g. delivery addresses) and training can
be found on our internet sites.
Service worldwide Outside Germany, please contact your local service office first. For hotline num-
bers, refer to the sales office addresses on the internet.
Preparing information To be able to help you more quickly and efficiently, please have the following infor-
mation ready:
• Detailed description of malfunction and circumstances
• Type plate specifications of the affected products, in particular type codes
and serial numbers
• Your contact data (phone and fax number as well as your e-mail address)
28/30 Bosch Rexroth AG DOK-CONTRL-S20*DIAG*ER-AP02-EN-P
IndraControl S20

Service and support

DOK-CONTRL-S20*DIAG*ER-AP02-EN-P Bosch Rexroth AG 29/30
IndraControl S20

Notes
 The Drive & Control Company

Bosch Rexroth AG
Electric Drives and Controls
P.O. Box 13 57
97803 Lohr, Germany
Bgm.-Dr.-Nebel-Str. 2
97816 Lohr, Germany
Tel. +49 9352 18 0
Fax +49 9352 18 8400
www.boschrexroth.com/electrics

R911344826
30
DOK-CONTRL-S20*DIAG*ER-AP02-EN-P