Chapter 7 Electrial system Chapter 7 Electric system 7 72. 73 731 732 133 134 138 136 System. NC block chart ...... ‘Name of the control device parts, TC-217 main body TC-227 main body .. TC-311 main body TC-323 main body .. Operation box. ‘TC-311, 323 main body . Control device function NC board Memory board... Relay board ATCIO board (8521205-3) ATCIO board (B52I030-%8) .. BXIO board (B521225-%4) .. EXIO board (B523026-5) Address sensor board Key board X,Y, Z axis driver... X,¥,Z, C axis driver... X, ¥, Z axis driver. Spindle driver ‘Transformer 1 Transformer 2... Power supply protection element PC BOA enn PCIO board PC relay board... SC board. SCIO board : Door control board ( B524022-%) Door control board ( B52J023-%). TE 7-3E 7-1E T-1E 7-145 7-178 7-19E T-UE 7-25E 7-21E 7-365 7-42B 7-59E 7-57E 7-61E 7-0E 7-68E 7-16E 7-RE 7-948 7-105E 7-107 7-109E 7-14 E 7-116 8 7-118 E 71205, 7-IME 7-125E 7-126EChapter 7 Electrial system Chapter 7 Electric system 7 72. 73 731 732 133 134 138 136 System. NC block chart ...... ‘Name of the control device parts, TC-217 main body TC-227 main body .. TC-311 main body TC-323 main body .. Operation box. ‘TC-311, 323 main body . Control device function NC board Memory board... Relay board ATCIO board (8521205-3) ATCIO board (B52I030-%8) .. BXIO board (B521225-%4) .. EXIO board (B523026-5) Address sensor board Key board X,Y, Z axis driver... X,¥,Z, C axis driver... X, ¥, Z axis driver. Spindle driver ‘Transformer 1 Transformer 2... Power supply protection element PC BOA enn PCIO board PC relay board... SC board. SCIO board : Door control board ( B524022-%) Door control board ( B52J023-%). TE 7-3E 7-1E T-1E 7-145 7-178 7-19E T-UE 7-25E 7-21E 7-365 7-42B 7-59E 7-57E 7-61E 7-0E 7-68E 7-16E 7-RE 7-948 7-105E 7-107 7-109E 7-14 E 7-116 8 7-118 E 71205, 7-IME 7-125E 7-126EChapier7 leer! system 15 External cable ese 7-128E 16 Cord in the box... 7-130E a Electric circuit diagram 7A TC217 7132 B~151 B 772 TO-207... 71S2B~IN1 B 713 Test 7-172 B~188E 114 TC323 7-189 B~205 B 7A C217 TILA Power input (200V).. 7-132E 72 ower input (400V) 7-133 B 713 Spindle servo driver . 7-14B 7A Feed axis servo driver . 7-135 7915 Power circuit 7-136E 7116 Relay board 1 fe RN » 7-137 TAI Relay board 2 ae a 7-138E 718 Relay board 3 (Coolant protection Unit). : 17-1395 TLS Relay board 4 2 7-140E 721.10 NC board . T-141E TAM Driver 7-142E TIAA2 External signal 7-143 E IAB Operation box circuit diagram .. 7 \44E 771.4 Manual pulse generator. : 7-145 E TILAS Sequence controller 1 (SC 1300) 7-146 E T7116 Sequence controller 2 (SC 1300) 1-147 TIAIT Sequence controller 3 (SC 1300) 7-148 B TAB Sequence controller 1 (SC 2000) 1-149B 729 Sequence controller 2 (SC 2000) 7-150E 7.71.20 Sequence controler 3 (SC 2000) 7-151E 92 Te-227 1721 Power input (200V) at 77 152E 7722 Power input (400) we 7-15BE 7723 Spindle servo drive : 7-154E 71724 Feed axis servo driver Pict are 7-155E 1725 Power circuit .. 7-156E 1126 Replay board 1... s é é 7-157E 1727 Replay board 2 2. ee a 7-1S8E 7728 Replay board 3 (Coolant protection unit). é 7-159E 7729 Replay board 4 su. 7-160EChapter? Electrical system 77.2.10 772. 14212 172.13 1.2.14 TI2AS TI216 172.17 77218 TI2AD 712.20 NC board sa 7-161 £ Driver = sores 7-162E Extemal signal 7-163E Operation box circuit diagram. 7/1648 Manual pulse generator 7-165 E Sequence controller | (SC 1300) 1-166 Sequence controller 2 (SC 1300) 7-167E Sequence controller 3 (SC 1300)... 7-168 E Sequence controller 1 (SC 2000) 7-169 Sequence controller 2 (SC 2000) 7-10E Sequence controller 3 (SC 2000) 7-1NEChapter? Electrical system Te217, 297 TC.311, 323 Chapter 7 — Electrical system At System Brother CNC tapping center (TC-217, 227, 311, 323) consists of the following pars, Functions of the NC device are conducted by the softwares written on the semiconductor meory. Contra 2 » ° ® 2 ® » i) Control Motor and driver —— Power unit. Relay 10. External /O- Power transformer Cooling Operation box Adress sensor NC board (local, main, slave) (in case of TC-217, 227 NChoard) ‘Memory board (1 save cutting data and other various data) ATCIO board ‘COM board (communication, printer) ~ Option oor control board = option X axis servo driver xis motor ‘¥axis servo driver Yas motor Zaxis servo driver 2 axis motor Canis servo driver Canis motor (TC-311, 323 only) Spindle serv diver —— Spindle motor “ransfrmes fe contol — Switching power source Bauery holder Relay board (Signal inpu, relay output, power control, ATC controle”) Door relay board — Option EXIO board “Transformer for motive power — Key board EL display Operation switch Switching power source ‘Address sensor boardT0217, 227 ‘TCL, 323, NC block chart lctrical system 72 Chapter 7 228 0/1 Treseg ve ona | snort 0 acer s2poau2 a1Y wi i: a EAT ay psvoq ker a na ” a [ | v0q gray 1 vomsg rt wong ov 3 ae ee a eas 1 Seep aura, antp atpures ee | z 2 Janta sxe 7 a < if sug i mt sng i sng ws} 3S ALD sb coco a pre i WALD ener X teiaas pry, ¢ | preg Kay, 4 cart samt | [ome | [ave] [omRT WASHER TC-311 7.3.3 TC-311kGMR 173 a3 Series sdddddjde isthe Detell A (Except France) Detail A cFrance) - ABHM( 777 AN) ABH (7572) Hava o 6 5)(6) 09 | uf Ad233 C311 main body 28 [Ne Symbol Pars name ‘Remarks : nceca [Neva 08 Reload BE 2 faeaiaune a goes sa AICI ia SDS : aitce? oR cman or ola pn) BEE Pour pCB | FF y PEF ad pin ASDA 5 EXIO PCB EXIO board 530 EXIO board 85210267 Be Sean se oes cl Seas ery boa (oo BSUS qo | ce ee nner 2 = TORT VEWOS SEE 3 a Torn boed SVR Teter 20102000 ae n” “Transformer 1 208V-240V 3 phase 4.1 ie seas oe ‘Transformer 1 380V-440V Ne Reames Spats Tete VA ‘Transformer 2 200-240 Transformer for control single phase 890A ” n Renin ARVN, Ferrey bowd ACIBY IVA | Transformer 2 380V-440V_ For control AC 100V 500VA. Breaker EGS2H/206 ower breaker for France Padlock 1000-30 cee a Coo | contin 500 Poe ebeine ce 2 taut | emia bck Arai iaoea tec anion 712E TesChapter? lor For France Electrical system 733 TC-311 main body 3/3 No Symbol Pats pame Remarks 2 DeLI DELI 2I7 To prevent te spindle motor generating het ne protection motor 1 assy 201 ‘Coolant motor protection anit Cprotection motor 2 assy 227 Timotoc /2 motor 25 MSVS Spindle sera relay 26 MCI For ACIOOV ON control 7 TePWi Terminal block F122-10P Terminal bloek for option 28 Carl ‘Condenser 00V 3.5 F Condenser for ATC motor sant 29 RCL Sabsorber CRIOOIB © MCI col surge absorber 3 cl G fuse 204 round 10 For protection ofthe spindle main rut 2 Ca Chase 15A "Transformer For protection of coolant motor, chip shower ca ae aot ‘motor, ATC motor and spindle motor fan 34 cra Giwseaa For protection of AC2IOV for driver 35 Cy Giuse 1A For protection of ACIBV forrelay board 36 Ps fuse 108 For protection af ACIODV fer contro Sy a SF hecith ete of ACY or ighering a cP Breaker BBC3.15 For protection of the spindle main circuit a or Breaker BA325 “Transformer 2 For protection af coolant motor chip shower is a Seapeesc 3s ‘motor, ATC motor and spine motor fan 4 ca Breaker BAC 101205 For protection of AC2IOV for driver 4 os Breaker BAC 101208 For protection of ACI8V far ely board 46 Ps Breaker BAC 102105 For protection of ACIODV for contol a a eae For ton 6 ACV oighening 7B TeaeR 1, 32346 172 = ¥ Se \ Bh@Chapter? Te311, 3253 73.6 ‘TC311, 323 main body 2/2 Ne ‘Symbol Paris name Remaik st LED ST LED DBOO.688G Start LED (green) 2 LED STP LED DROO-68BR Stop LED (ed) 3 LEDOUT | LED DBon-é8B0 (Out start LED (green) 4 swst SW AH22-FGIOB Sian SW 5 SwsTP SW AH22-FRIO-B, Siop SW 56 SwOUT SW AH22-FG10.5 Out stan SW 7 SWSEC Switch security assy ‘Security SW (option) 3 SweRT SW AH22IC3B112A Eaic SW (with Key) Ey SwSEL ‘SW AK22-1M8I725 Pallet select SW @ Swit ‘Switch LT assy ‘Machine light SW (option) or ‘SW CHIP ‘Switeh CHIP assy Chip shower SW (option) 2 ‘SWCOL SW AHI6STGLSW_ Coolant SW @ SwPw SW AHIGSTGLSG Power SW « SWEM SW HMD225-1R Emergency stop SW 65 as Fite 227, Filter for EL 66 EL ELLIGIOU2 EL display 640 X 400 @ KEY PCB ‘Keyboard assy 311-530 Keyboard oe AVRS AVR RTS.522-C Power SV, 12V for keyboard o = ‘Operation box panel QT ‘Operation box Japan) 70 = Console plate assy QT ‘Consol plate 7208TC-217, 207 Chapter? Electrical system Tesi 323 741 NC board 2/4 (B521226-%) ‘As to jumper seting ofthe NC board, refer to 3.1.2.2, "Replacement procedure of the NC boar”. TREcts TC-217, 227 ee eae TC=411,.323 7.4. 1 NCAtY 2/4 (B521226—%) CNPG CNPUL CNSV24 Pree pase | o— 4 re t J 3) u i 1 ie ae LI ste ceu ——— |*e-7oOPU cn. ee ees = OU sen] | iSROM cuy ——— | cnx CNABS CNATC2 ~~ TPI(NI5)—o | —— PIRaKe)—o | CNATC 1 —, oP exsug bl Cae are, (P15) — Lacey PISGN—o ore MROM eal PU CNPW > | (le) eer) ia BbCPU | t u | cnBaT CNOPT RF YCPU seal Main CPU 1 LROM cNCOM L CNKRS o——————cnem cNVDOL eee ee TPIL(N1S)) Power 13v TPIS(SY)) Powers TPI2CAG) i +15Vam | S VER 7P13(P15) TPZT(LG) ? Nosy NC#A7ORM (3.1. 2. 2) SHChapter? Electrical system 41 NC board 3/4 Conneetor on the NC board | Te217,207 TC311,323 Connector | Number Remarks Connection ‘CNVDO! & | EL video signal ourpur ‘Key board CNVDOL cnort 5 | Nocusea Key board CNOPT cnew 8 | Power input +SV. +15V AYRI cNeG 14 | Cheek pin None CNPUL 4 | Manual pulse generator encoder signal ‘Operation box ensvat 2 | Notused None CNB 20 | Caxisariver conto signal Caxis driver CNI ens 20 | Saxisdriver contro signal S axis diver CNI enz 20 | Z axis diver contol signal Zaxis driver CNI eny 20 | Yaxisrivercontrl signal Y axis driver CNI enx 20 | Xaxis driver conto signal X axis driver CNI cNaBs 50 | Notused None JeNATCI 48 | Por ATCIO board interface ATCIO boat CNATCI JCNATCR 48 | For ATCIO board interface ATCIO board CNATC2 CNSEQ 48 | For PC board interface PC board (Option) JCNCRAMI 96 | Main CPU bus ‘Memory board CNCRAMI CNCRAM2 60 | Local CPU bos ‘Memory board CNCRAM2 cyBaT 2 | Bawery45v Battery holder CNBM 50 | Signsl wie for bubble Bubble (Option) ‘cNCOM 48 | Forcommunication board interface ‘COM beard (Option) CNLNR, 12 | Notused None CNKRS, 6 | Serial eommuniation between NC and key | Key board CNKRS board 3 1 = BS21186-3¢ only 9H 2 BS21226-¥ only 33 «= TC3I1, 323 only 7238CChaper7 Elected system e.217,207 " se S ‘TCE-311, 323 741 NC board 4/4 Funotion of NC board Local CPU (Man-Machine interface) O Editing ‘® Keyboard input (RS-232C) Display @ Bubble 2. Main CPU (Operation command) Operation command © AMlocaton calculation of tol @ Calculation of tool diameter compensation @ Cateuation of imerseoion © Management of alarm @ External YO signal 3. Slave CPU (Operation execution) ‘@ Anis control (XYZSO) Q@ATC control © Calculation and output of spindle locad meter @ External 1/0 signal 7.248Chapter7 Electrical system 143, Relay board 2/9 (B521027-389, ‘Aso me jumpex sting ofthe relay board, refer to 3.15, "Replacement procedure ofthe relay board 7.28BIR SMM 1.4.8 Uv-#AyY 279 (B525027-—®) 2477, REAOWE eB ras oo00 TEST Lo TBIN a tm a aoe ae YL-¥/yorie (3. 1. 2) BMS YUAN OY eI 7-28)Chapter? Eletrical system. 70-217, 207 TC311, 323 143 Relay board 3/9 Nane fe Remarks Connection Number ‘cnswi 16 | Power ON/OFF (SW, LED) ete ‘Operation bax cnsw2 10 | Chipstower, lamp in the machine, Option safety dove Thin 16 | Expansion input None cxpow 10 | AciaV, 28v, pe2ey ‘Transformer 2, AVR2 NT 8 | Spottighairbiow SOL, coolanvalve SOL | Option eNcor 5. * | Coolan protection unit Coolant protection unit ‘exRYION 40 | Invemal 10 signas ATCIO board exrvio 34 | towmal yo signat ‘ATCIO board CNOH 8 | Spindle cegenerative thermal relay, Regenerative resistor, wansformer 1 ‘machine selection transformer thermal relay, ensPi 4 | spindle motoe thermal relay, Spindle motor spindle motor fan ents, 3 | Baxis 27 poston Banis C axis) 2er0 postion CNLSx 6 | Overrun +X/2x, ze0 position LS Xaxie LS cNIsy 6 | Overun +¥/-¥, zero position LS Yaxis LS cntsz. 6 | Overun+2/2, nero position LS Zaxis 8 cxsy 6 | Servo relay contol Feed axis uni CNBRK 2 | Zaxisteake ourpet Zeaxis more | CNTOOL 8 | yo forroot breakage detct device Option’ cn200 3 | aczoov ‘Transformer 1, CAPL cNAM 4 | ATC motor dive outpat ATC motor CNSLLK 5 | Doorlock so Option cNpee 4 | Doorelose Ls Option cNpROL 4 ‘Shoe comector cNDRo2 4 | Door open s-2 ‘Option ‘cNoR 2 | Door lose LS Option domes) CNLSAT 4 | Inputot the ATCares LS andthe ATC ze TCLS positon LS cntss 4 | Spindle zero pesiion ‘Shon connector CNENC 8 | Magazine address sensor ‘Adress sensor board A nto 10 Notused cNIDx 12 | QTunelamp Sw, @Tunelamp SOL Quick table | cNcam 3 | ATC2er positon cxgr 10 | Outstrt SW, pallet sleet SW Operation box | cNROT 4+ | laside door close LS DROTswicch | cncoLz + | Oithote proetion unit (il hole protection unit 8 TC-311,323 only 7.298BTR AER ae y 33 ao i 4.3 Yu-Hsy 579 (B52J027-—%) bm, LED, F229 Uv oft LEDiS: LED13: [i TPIOG © 9 @0 TPVI8 O— TPPWe4 o = &}/8 2 2}/2}|i&| |) a] Je RYLT Lents -—— AIRB ana LEDS TPPW12 t LED8 LEDIO e ° oi svx TPPWG Oo e @ lay svs [© e BRK @ EMS L Lepe ——LED3 o- TPACDWN i LeD2 @) open LED1 femee @ | close LED1—@ ’ ORF OQ. ©Chapter? —_Blecarical system 143 Relay board (BS2J027-%) Explanation of LED on relay board 5 i | ON | ev eine aes enemies] 2 | Gio |Ripocam agg oviccaceree 50) oan emcee ene ; Wi ia teeta eae eeaieii na ; eee eee 7 | ame. [Raneezateeste oe | na | sameeren ie | e [seee tos (Couey Ce bormmers a [ eup lnetenee ae | me eye a | oe epee a od fein ct 1a | Goer aie om [sarc : sex. |ocnoe eet, SVX Spindle servo relay MSVS ON: ’ sible) SVS Not used — aver _ [Noctis i DRE | Dw ay avs ON Rech SSE Gon [boa oe ren |owaey eens Gr eins aim |ONwngowersome mm mt | rritstany pees ONDE cae RON Power on geste) more | oor dr me AictiowvOn oie io TE Te217, 227 TCI, 323Chapter 7 743 Electrical system Relay board 9/9) Function ofthe relay board 1 ‘Signal input ‘© Feed axis regenerative thermal relay ‘@® Spindle motor thermal relay ‘@ Coolant thermal relay @ Overrun of each axis @ATC zero postion SW © Address sensor ‘© Emergency stop, start, stop. ® Door safety device Relay output @ Servo relay ON/CHK @zaxisbrake @MO8 signal @ dirblow vave © Coolant vaive © Machine light Power control ‘@ Power ON/OFF @Power check @Extemal power ON/OFF ATC contoller| ATC motor normal/reverse rotation @ATC motor brake Te217, 227 TC311, 323