Lube Oil Schedule

Customer: Keppel Fels Ltd., Singapur

Project: Keppel Fels – B354 / B355 / B356 / B357 / B360 / B361

Document-No.: 4420-0015-001
1451.282.060 / 1451.282.062 / 1451.282.923
WS Order No.:
1451.282.929 / 1451.282.931 / 1451.282.936

engineering for a better world GEA Mechanical Equipment

2

Die Verfasser freuen sich immer über Kommentare und Ratschläge diese Dokumentation betreffend.
Sie können gesandt werden an

The authors are always grateful for comments and suggestions for improving the documentation. They
can be sent to
© GEA Westfalia Separator Group

If the drawings / documents are not approved / reviewed and re-submitted to GEA
Westfalia Separator within 10 working days, Westfalia will begin / continue production.
Subsequent modifications may delay delivery times and / or cause additional costs.

01 31.03.2014 As built 2321Ce 2152Hu

00 04.12.2013 Issued for information 2321Ce 2152Hu

Revision/
Date Description Created Checked Approved Client approval
Status

GEA Mechanical Equipment

GEA Westfalia Separator Group GmbH
Werner-Habig-Str. 1, 59302 Oelde, Germany
Tel.: +49 2522 77-0 · Fax +49 2522 77-2488
[email protected],· www.westfalia-separator.com

GEA Westfalia Separator

2065-9001-201 / 1010 113

4.3.3 Lubrication
The spindle bearings are splash-lubricated from a central oil bath.

MOTOR BEARINGS
For re-greasing the motor bearings, refer to the instructions of the motor manu-
facturer.

OIL QUALITY (mineral oil)

The mineral gear oil tested by GEA Westfalia Separator with the designation
"Separator lube oil CLP 100" meets the requirements and should preferably
be used.

Designation
according to DIN 51502 CLP
100
Designation as per ISO 3498 CC 100
Viscosity class SAE 30
o o 2
Viscosity (at 40 C/104 F) 100 ± 10 mm /s (cSt)
Part Number 0015-0003-080 (2.5 litres)
Dispose of the oil as per instructions of the oil manufacturer.

The viscosity class SAE 30 covers a larger viscosity range than specified here.
However, only oils with the viscosity range specified here may be used.

OIL QUALITY (synthetic oil)

Use the synthetic lube oil tested by GEA Westfalia Separator!

Viscosity class (ISO) VG 68

Viscosity
o o 2
– at 40 C (104 F) 65 mm /s
o o 2
– at 100 C (212 F) 10,4 mm /s
Viscosity index (VI) 147
o o
Density (at 15 C/59 F) 0.857 g/ml
based on Polyalphaolefin
Part Number 0015-0020-010 (1 litre)
Dispose of the oil as per instructions of the oil manufacturer.

®
Westfalia Separator
114 2065-9001-201 / 1010

OIL QUANTITY

IMPORTANT: Do not forget to top up the oil in good time!

Filling in oil
Fill the drive with oil before commis-
sioning the separator.
• Unscrew the screw plug and
• fill in oil through the charge hole.
Filling quantity approx. 2.5 litres

Fig. 116

Oil level

IMPORTANT:
• Check the oil level only when the
separator is at standstill.
• The oil level must never drop below
the lower third of the sight glass dur-
ing operation.

1 Maximum oil level

2 Minimum oil level
Fig. 117

Minimum oil level approx. up to lower third of sight glass

(at separator standstill)
Maximum oil level up to middle of sight glass
(at separator standstill)

OIL CHECK
• Check the oil level every week!
• From time to time undo the oil drain screw and check whether there is water
in the oil bath. When the oil exhibits a milky colouring (emulsification), the oil
must be changed immediately.

OIL CHANGE
• Change oil after about
– 4000 operating hours or 6 months at the latest (mineral oil).
– 8000 operating hours or 1 year at the latest (synthetic oil).
• Clean sight glass.

®
Westfalia Separator
116 2065-9001-201 / 1010

4.3.4 Lubrication Chart

Fig. 118 Lubrication schedule

®
Westfalia Separator
2065-9001-201 / 1010 117

Lubricant Lubrication frequency

Lubricat- Amount of
after Lubrication point
ing point lubricant
Designation Designation operating per year
hours

CLP
100

Lube oil DIN 51502 3

4 000 2x 2 500 cm Drive chamber
(mineral)
1
CC 100
ISO 3498

Lube oil 3
ISO VG 68 8 000 1x 2 500 cm Drive chamber
(synthetic)

2 according to instructions of motor manufacturer Motor bearings

Threads and sliding sur-

3 2x
faces of bowl
Lubricating see
as required apply sparingly
grease parts list
4 1x Threads of fittings

• Check oil level regularly through sight glass.

• Manual lubrication
• Refer to lube oil table (see section 4.3.5).

®
Westfalia Separator
118 2065-9001-201 / 1010

4.3.5 Table of lubricating oils

Lubricating oil sorts suggested by some firms

Manufac-
Viscosity
Designation at 40 °C (104 °F)
turer
mm2/s (cSt)
Lubricating oil table
for separators in onshore and shipboard opera- BLASIA 100
tion RADULA 100 100
DIESEL GAMMA 30
Separator Lube oil
ATLANTA MARINE 30
Viscosity 105
(Designation accord-

DISOLA M 3015
ing to DIN 51502)

MONTANOL HK 100 100

Oil filling

Symbol

Kinematic
Type viscosity ENERGOL GR-XP 100 100
at 40 °C ENERGOL DL-MP 30 114
(104 °F)

2
l mm /s (cSt) HYSPIN AWS 100
100
BTC 3 ALPHA ZN 100
CTC 1 MARINE HEAVY 99
CTC 3
MTC 3 1.3 GST OIL 100
100
OTC 2 NL Gear Compound 100
OTC 3 Veritas Marine Oil R&O 30 108
WTC 2 DELO 3000 Marine Oil 30 104
OSE 5 1
ATLANTA MARINE 30
105
CSD 1 DISOLA M 3015
OSD 2 TURBINE T 100 95
SD 1 1.3
SSD 2 EXX-MAR XP 110
TSD 2 NUTO H 100
100
SPARTAN EP 100

ESD 18 GULF HARMONY 100 95

GSC 15 VERITAS 30 110
OSD 6 CLP 90 to 110 0015-0003-080
OSD 18 2.5 100 (2.5 l) HIDRAOIL HD 70 95
WSD 8
WSD 18
OSE 10 MOBILGARD 312 106
OSE 20
GADINIA 30 104
GSC 25 ROTELLA MX SAE 30 105
OSD 20
OSD 25
OSD 30 3.7 HYDRA WAY HMA 100
100
OSD 35 LOAD WAY EP 100
SD 30
WSD 35
OSE 40 DORO AR SAE 30 119
OSD 50 TARO XD SAE 30 105
OSD 60
OSD 80
5.0
SD 50
WSD 60
OSE 80

®
Westfalia Separator
2065-9001-201 / 1010 119

4.3.6 Comments on table of lubricating oils for separators from GEA Westfalia Separator

Faultless functioning of separators very much depends on the proper type of lubricating oil used, since a
high grade oil, selected to meet all service requirements, will minimize the wear, thus extending the ser-
vice life and increasing the operating safety.
For the lubrication of our separators we recommend to use the oils specified by us since continuous qual-
ity checks are performed by GEA Westfalia Separator. Oils proposed from some firms are not subjected
to these tests.
Therefore, GEA Westfalia Separator cannot give a performance guarantee for those oils.
Be sure to select only high grade solvent refined products.
The specified oil types meet the requirements according to DIN. Under unfavourable operating condi-
tions, e.g. high temperatures, the quality of the oils may be insufficient so that more efficient oils, e.g.
synthetic oils, must be used. If necessary, consult GEA Westfalia Separator.
For the different separator types and oil types the viscosity ranges are specified in the table of lubricating
oils.
The operating temperature of the separator exceeds normally 80 oC (176 oF). At those temperatures
some oils age quickly, so that they have to be changed prematurely.
Be sure not to use lubricating oils with viscosities lower than those specified in the table. Due to the pos-
sibility of the oil film breaking down, oil of too low a viscosity will give insufficient lubrication, resulting in
increased wear. However, oils with a slightly higher viscosity than specified may be used.
Bear in mind that the viscosity groups SAE 30, 40 and 50 (SAE = Society of Automotive Engineers) cov-
er larger viscosity ranges and be sure to select lubricating oils with viscosities not lower than the mini-
mum values of the viscosity ranges restricted for the different separator types.

®
Westfalia Separator
Safety Data Sheet
according to Regulation (EC) No. 1907/2006 (REACH)

Product name: Lubricating oil CLP 100

Print Date: 06.12.2012 Revision Date: 21.05.2010 Page: 1 of 8

1. Identification of substance/ preparation and company/undertaking

Product number: CLP 100 2.5 l (0015-0003-080) Intended use:

CLP 100 20 l (0015-0003-200) Lubricating oil for separator drive

Product name:
Lubricating oil CLP 100

Company Identification:
GEA Westfalia Separator Group GmbH

Werner-Habig Str. 1
D-59302 Oelde, Germany

Phone: 0049 (0) 2522 / 77-0

Fax: 0049 (0) 2522 / 77-2488
Mail: [email protected]

Informant department:
Environmental-Management
Mail: [email protected]

Emergency Number:
0049 (0) 2522 / 77-2254 (24 hrs)

2. Hazards identification

This preparation is not classified as dangerous according to Directive 1999/45/EC as amended and
adapted. See sections 11 and 12 for more detailed information on health effects and symptoms and
environmental hazards.

3. Composition/ information on ingredients

Highly refined base oil (IP 346 DMSO extract < 3%). Proprietary performance additives.
This product does not contain any hazardous ingredients at or above regulated thresholds.

4. First-aid measures

Eye contact:
In case of contact, immediately flush eyes with plenty of water for at least 15 minutes. Get medical
attention if irritation occurs.

Skin contact:
In case of contact, immediately flush skin with plenty of water. Remove contaminated clothing and shoes.
Wash clothing before reuse. Clean shoes thoroughly before reuse. Get medical attention if irritation
develops.

GEA Mechanical Equipment / GEA Westfalia Separator Group GmbH

9996-5001-003
Safety Data Sheet
according to Regulation (EC) No. 1907/2006 (REACH)

Product name: Lubricating oil CLP 100

Print Date: 06.12.2012 Revision Date: 21.05.2010 Page: 2 of 8

Inhalation:
If inhaled, remove to fresh air. Get medical attention if symptoms appear.

Ingestion:
Do not induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to an
unconscious person. If potentially dangerous quantities of this material have been swallowed, call a physician
immediately.

Notes to physician:
Treatment should in general be symptomatic and directed to relieving any effects.

5. Fire-fighting measures

Extinguishing media
Suitable:
In case of fire, use foam, dry chemical or carbon dioxide extinguisher or spray.

Not suitable:
Do not use water jet.

Hazardous decomposition products:

Decomposition products may include the following materials:
carbon dioxide
carbon monoxide

Unusual fire/explosion hazards:

This material is not explosive as defined by established regulatory criteria.

Special fire-fighting procedures:

None identified.

Protection of fire-fighters:
Fire-fighters should wear positive pressure self-contained breathing apparatus (SCBA) and full turnout gear.

6. Accidental release measures

Personal precautions:
No action shall be taken involving any personal risk or without suitable training. Evacuate surrounding areas.
Keep unnecessary and unprotected personnel from entering. Do not touch or walk through spilt material. Put
on appropriate personal protective equipment (see section 8).

Environmental precautions:
Avoid dispersal of spilt material and runoff and contact with soil, waterways, drains and sewers. Inform the
relevant authorities if the product has caused environmental pollution (sewers, waterways, soil or air).

GEA Mechanical Equipment / GEA Westfalia Separator Group GmbH

9996-5001-003
Safety Data Sheet
according to Regulation (EC) No. 1907/2006 (REACH)

Product name: Lubricating oil CLP 100

Print Date: 06.12.2012 Revision Date: 21.05.2010 Page: 3 of 8

Large spill:
Stop leak if without risk. Move containers from spill area. Approach the release from upwind. Prevent entry
into sewers, water courses, basements or confined areas. Contain and collect spillage with non-combustible,
absorbent material e.g. sand, earth, vermiculite or diatomaceous earth and place in container for disposal
according to local regulations (see section 13). Dispose of via a licensed waste disposal contractor.
Contaminated absorbent material may pose the same hazard as the split product. Note: see section 1 for
emergency contact information and section 13 for waste disposal.

Small spill:
Stop leak if without risk. Move containers from spill area. Absorb with an inert material and place in an
appropriate waste disposal container. Dispose of via a licensed waste disposal contractor.

7. Handling and storage

Handling:
Wash thoroughly after handling.

Storage:
Keep container tightly closed. Keep container in a cool, well-ventilated area.

Not suitable:
Prolonged exposure to elevated temperature.

Germany- Storage code:

10

8. Exposure controls/ personal protection

Ingredient name Occupational exposure limits

ACGIH TLVs
Base oil - unspecified ACGIH (United States).
3
STEL: 10 mg/m 15 minute(s). Form: Mineral oil, mist
3
TWA: 5 mg/m 8 hour(s). Form: Mineral oil mist

For information and guidance, the ACGIH values are included. For further information on these please
consult your supplier.

Whilst specific OELs for certain components may be shown in this section, other components may be
present in any mist, vapour or dust produced. Therefore, the specific OELs may not be applicable to the
product as a whole and are provided for guidance only.

GEA Mechanical Equipment / GEA Westfalia Separator Group GmbH

9996-5001-003
Safety Data Sheet
according to Regulation (EC) No. 1907/2006 (REACH)

Product name: Lubricating oil CLP 100

Print Date: 06.12.2012 Revision Date: 21.05.2010 Page: 4 of 8

Exposure Controls

Occupation exposure controls:

Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapours
below their respective occupational exposure limits.

All chemicals should be assessed for their risks to health and appropriate control measures put in place to
prevent or adequately control exposure. A hierarchy of control measures exists (e.g. elimination,
substitution, general ventilation, containment, systems of work, changing the process or activity) that must
be considered before use of personal protective equipment. Personal protective equipment should
conform to appropriate standards, be suitable for use, be kept in good condition and properly maintained.
Your supplier of personal protective equipment should be consulted for advice on selection and
appropriate standards. For further information contact your national organization for standards.

The final choice of protective equipment will depend upon a risk assessment. It is important to ensure that
all items of personal protective equipment are compatible.

Hygiene measures:
Wash hands, forearms and face thoroughly after handling chemical products, before eating, smoking and
using the lavatory and at the end of the working period.

Personal protective equipment

Respiratory protection:
Respiratory protective equipment is not normally required where there is adequate natural or local exhaust
ventilation to control exposure. In case of insufficient ventilation, wear suitable respiratory equipment.
Respiratory protective equipment must be checked to ensure it fits correctly each time it is worn.

Air-filtering respirators, also called air-purifying respirators, will not be adequate under conditions of
oxygen deficiency (i.e. low oxygen concentration), and would not be considered suitable where airborne
concentrations of chemicals with a significant hazard are present. In these cases air-supplied breathing
apparatus will be required.

Provided an air-filtering/air-purifying respirator is suitable, a filter for particulates can be used for mist or
fume. Use filter type P or comparable standard. A combination filter for particles and organic gases and
vapours (boiling point >65°C) may be required if vapour or abnormal odour is also present due to high
product temperature. Use filter type AP or comparable standard.

Hand protection:
Wear protective gloves if prolonged or repeated contact is likely. Wear chemical resistant gloves.

Recommended: nitrile gloves

Protective gloves will deteriorate over time due to physical and chemical damage. Inspect and replace
gloves on a regular basis. The frequency of replacement will depend upon the circumstances of use.

Eye protection:
Safety glasses with side shields

Skin and body:

Use of protective clothing is good industrial practice.

Cotton or polyester/cotton overalls will only provide protection against light superficial contamination that
will not soak through to the skin. Overalls should be laundered on a regular basis. When the risk of skin
exposure is high (e.g. when cleaning up spillages or if there is a risk of splashing) then chemical resistant
aprons and/or impervious chemical suits and boots will be required.

GEA Mechanical Equipment / GEA Westfalia Separator Group GmbH

9996-5001-003
Safety Data Sheet
according to Regulation (EC) No. 1907/2006 (REACH)

Product name: Lubricating oil CLP 100

Print Date: 06.12.2012 Revision Date: 21.05.2010 Page: 5 of 8

9. Physical and chemical properties

General information

Appearance
Physical state: Liquid.
Colour: Grey.
Odour: Mild.

Important health, safety and environmental information

Flash point: Open cup: 254°C (489.2°F) [Cleveland.]

Explosion limits: Lower: 0.6%
Upper: 10%
2
Viscosity: Kinematic: 100 mm /s (100 cSt) at 40°C
2
Kinematic: 11 mm /s (11 cSt) at 100°C
Pour point: -15 °C
3 3
Density: 882 kg/m (0.882 g/cm ) at 15°C
Solubility: insoluble in water.

10. Stability and reactivity

Stability:
The product is stable.

Possibility of hazardous reactions:

Under normal conditions of storage and use, hazardous reactions will not occur.

Conditions to avoid:
No specific data.

Materials to avoid:
Reactive or incompatible with the following materials: oxidizing materials.

Hazardous decomposition products

Combustion products may include the following:
carbon oxides.
Under normal conditions of storage and use, hazardous decomposition products should not be produced.

GEA Mechanical Equipment / GEA Westfalia Separator Group GmbH

9996-5001-003
Safety Data Sheet
according to Regulation (EC) No. 1907/2006 (REACH)

Product name: Lubricating oil CLP 100

Print Date: 06.12.2012 Revision Date: 21.05.2010 Page: 6 of 8

11. Toxicological information

Acute toxicity:
Unlikely to cause more than transient stinging or redness if accidental eye contact occurs.

Unlikely to cause harm to the skin on brief or occasional contact but prolonged or repeated exposure may
lead to dermatitis.

Unlikely to cause harm if accidentally swallowed in small doses, though larger quantities may cause
nausea and diarrhoea.

At normal ambient temperatures this product will be unlikely to present an inhalation hazard because of its
low volatility. May be harmful by inhalation if exposure to vapour, mists or fumes resulting from thermal
decomposition products occurs.

Chronic toxicity

Chronic effects:
No known significant effects or critical hazards.

Effects and symptoms

Eyes:
No significant health hazards identified.

Skin:
No significant health hazards identified.

Inhalation:
No significant health hazards identified.

Ingestion:
No significant health hazards identified.

12. Ecological information

Persistence/degradability
Inherently biodegradable.

Mobility
Spillages may penetrate the soil causing ground water contamination.

Bioaccumulative potential
This product is not expected to bioaccumulate through food chains in the environment.

Environmental hazards
Not classified as dangerous.

Other ecological information

Spills may form a film on water surfaces causing physical damage to organisms.
Oxygen transfer could also be impaired.

GEA Mechanical Equipment / GEA Westfalia Separator Group GmbH

9996-5001-003
Safety Data Sheet
according to Regulation (EC) No. 1907/2006 (REACH)

Product name: Lubricating oil CLP 100

Print Date: 06.12.2012 Revision Date: 21.05.2010 Page: 7 of 8

13. Disposal considerations

Disposal Consideration/Waste information:

The generation of waste should be avoided or minimized wherever possible. Empty containers or liners may
retain some product residues. This material and its container must be disposed of in a safe way. Dispose of
surplus and non-recyclable products via a licensed waste disposal contractor. Disposal of this product,
solutions and any by-products should at all times comply with the requirements of environmental protection
and waste disposal legislation and any regional local authority requirements. Avoid dispersal of spilt material
and runoff and contact with soil, waterways, drains and sewers

Unused product
European waste catalogue (EWC):
13 02 05* mineral-based non-chlorinated engine, gear and lubricating oils
However, deviation from the intended use and/or the presence of any potential contaminants may require an
alternative waste disposal code to be assigned by the end user.

14. Transport information

Not classified as hazardous for transport (ADR/RID, ADNR, IMDG, ICAO/IATA)

15. Regulatory information

Classification and labelling have been performed according to EU directives 1999/45/EC and 67/548/EEC as
amended and adapted.

Label requirements
Risk phrases:
This product is not classified according to the EU regulations.

Other regulations

Europe inventory:
All components are listed or exempted.

United States Inventory (TSCA 8b):

All components are listed or exempted.

Australia inventory (AICS):

All components are listed or exempted.

Canada inventory:
All components are listed or exempted.

China inventory (IECSC):

All components are listed or exempted.

Japan inventory (ENCS):

All components are listed or exempted.

GEA Mechanical Equipment / GEA Westfalia Separator Group GmbH

9996-5001-003
Safety Data Sheet
according to Regulation (EC) No. 1907/2006 (REACH)

Product name: Lubricating oil CLP 100

Print Date: 06.12.2012 Revision Date: 21.05.2010 Page: 8 of 8

Korea inventory (KECI):

All components are listed or exempted.

Philippines inventory(PICCS):
All components are listed or exempted.

Hazard Class for water (WGK), according to VwVwS:

1 Appendix No. 4

16. Other information

This information relates only to the designated product. It can no longer apply when the product is used with
other materials or in a manufacturing process. The information corresponds to our present knowledge and
experience. However, this shall not constitute a contractual guarantee of specific product features.

Main changes to preliminary versions are marked with on the left side of the pages.

GEA Mechanical Equipment / GEA Westfalia Separator Group GmbH

9996-5001-003